Mechanical Drafting REVISED IN 1915 By THE DEPARTMENT OF GENERAL ENGINEERING DRAWING H. W. MILLER, M.E. R. K. STEWARD, C.E. F. M. PORTER, M.S. H. H. JORDAN, B.S. H. O. RUGG, C.E. R. CRANE, S.B. C. A. ATWELL, B.S. In the University of Illinois Urbana, Illinois (Original edition by H. W. MILLER) The Manual Arts Press Peoria, Illino is Copyright, 1912 H. W. Miller and R. K. Steward Copyright, Revissd Edition, 1916 H. W. Miller Fifth Edition, 1918 PREFACE In writing the original edition of this text it seemed wise to the author to base its arrangement and content upon two principles which considerable experience proved sound. These principles are: first, that the stu- dent can just as well and perhaps better, be taught the use of instruments on work that will at the same time have educational value; second, that for greatest effi- ciency in teaching drawing the text should be made so complete and follow the class room work so closely that lecturing is unnecessary. The above principles were followed by first design- ing a very flexible course in drafting, substituting draw- ings of machine parts for the conventional geometrical figures. The work was arranged into definite groups, according to subject, each group being scheduled for a definite amount of time. Second, the text was so ar- ranged that section, lesson or chapter one, gave all information necessary for the work included in group one, etc. After three years' very satisfactory trial of the text, the department of drawing has undertaken a complete revision with the desire that the work shall be not only a text, more complete than the first, but also a book of reference that will be of service after the student has completed the course. H W M October, 1915. 405431 CONTENTS PAGE Chapter 1. Lettering, Freehand and Mechanical 7 Chapter 2. Use of Instruments 29 Chapter 3. Orthographic Projection 52 Chapter 4. Working Drawings 65 Chapter 5. Fasteners, Threads, Bolts and Nuts, etc 88 Chapter 6. Shop Terms, Tools, Machines, etc 106 Chapter 7. Isometric and Oblique Projection 125 Chapter 8. Machine Sketching 147 Chapter 9. Perspective 151 Appendix 161 MECHANICAL DRAFTING CHAPTER 1 LETTERING FREEHAND (1) Freehand or offhand lettering is so much a part of every engineer's daily routine that to be unable to letter with speed and grace is considered an inexcusable discredit. The results of practice show that no one need be embarrassed long because of the lack of this skill, for anyone can learn to letter. However, the acquisition of proficiency demands what skill in any manual perform- ance requires, more or less experience and careful study of principles. It is fortunate for the beginner in lettering that there are very few elements that must be mastered. Most engineers use extremely simplified styles of freehand letters. The Reinhardt alphabet (slant or vertical) is especially noted for its simplicity as it has been stripped of all superfluous appendages that made formed styles both complicated and time-consuming in their use. In the practice of either type the beginner will find that all of the letters are made up of but two or three charac- teristic elements or strokes, each of which is easily constructed. The first style or type presented is the Eeinhardt slant. It should be mastered thoroly because it is in use in most drafting rooms and colleges. It is probable that its use in over eighty per cent of the large drafting rooms .MECHANICAl; DRAFTING. of the country is due to its legibility and ease and rapidity of construction. EQUIPMENT (2) Selection of Lettering Pens. For a pure type of either Eeinhardt or vertical letter, such a pen should be used as will give a stroke of uniform width, weight, or heaviness, when it is moved up, down, right, left, or diag- onally on the paper; otherwise the letter will have a shading, which does not belong to the types mentioned. Fig. 1 Some pens which have proven satisfactory for letters of a uniform weight are the Sheppard lettering pen, Paysant pen, Moore's Non-Leaking fountain pen, and any of the steel points known as ball pointed pens. Inking of Pens. Apparently a great part of the trouble experienced in the use of the above pens is due to improper inking* No lettering pen should ever be dipped into the ink bottle. The proper method is to transfer by means of the quill attached to the cork a small amount of ink to the inside of the ball pointed pen or between the nibs of the Sheppard or Paysant pens. LETTERING. 9 It is well to hold the pen point over the bottle so that any superfluous ink may not be spilled on the drawing or desk. The word of warning that must be heeded is to use only enough ink and no more. One may be sure of not having too much ink on the ball pointed pen if he will always stroke off the pen upon the quill before trying any letters. Slope Guide. Immediately on beginning practice on inclined freehand letters it will be well to provide oneself with a sheet of heavy drawing paper, about three by eight inches, across which have been ruled a series of heavy parallel lines at from 70 to 75 to the long edge as shown in Fig. 1. These lines should be at equal inter- vals and from one-eighth to one-quarter inch apart. An angle of approximately 72 may easily be constructed by laying off a right triangle whose base is 2 and altitude 6, Fig. 2. If this sheet, which may be termed a slope guide, be laid just below the line on which the freehand letters are to be made, it will not be difficult to make all first element strokes parallel, to each other. It is likewise well to make use of such a guide continually until this slope has become perfectly natural, for nothing so detracts from the good appearance of inclined letters as a difference in slope of the stems. Paper. A good quality of ledger paper will be found best for lettering, inasmuch as it has a smooth, hard surface that takes ink evenly. It is likewise well to adopt a standarji letter size sheet, 8%xll, which will be found in stock in any printing office or stationery store, and to 10 MECHANICAL DRAFTING. which all modern office files are adapted in case one wishes to file the finished work. PRACTICE ON ELEMENTS (3) Guide Lines. Unless especially printed practice sheets have been prepared, the beginner should rule on the blank sheet a series of six light parallel pencil lines (preferably parallel to the short edge of the sheet) at intervals of one inch and six at intervals of one-half inch. i nun 1 1 in i Element Number I. HHHHHH Element Number . Fig. 3 First element, Stems. Element one is simply a straight line of varying length, Fig. 3, and making an angle with the vertical equal to the slope adopted for the inclined alphabet. In practice this slope can easily be secured by placing the slope guide just loeneafh the guide line on which one is working. Several lines of stems should be made on the practice sheet, using the half -inch guide lines, each with a single downward stroke of the pen and at equal intervals. When finished the sterns should all have the same slope, be evenly spaced and each have the same weight or thickness thruout its length and all stems of the same weight. LETTERING. 11 Second element, Ovals. The second element is a per- fect ellipse, inscribed in a parallelogram, two of whose sides are parallel to element one and whose base is, for normal letters, a little less than the vertical height, Fig. 3. This element can be made with one stroke of the pen, after some little practice; however, it is advisable for the beginner to form it with two strokes, as shown in Fig. 4, making slightly more than half each time and letting the ends of the strokes overlap. This will in general insure a better joint, as the overlapping tends to smooth out the juncture. Fig. 5 In order that one may learn the shape of element number two in the least possible time, it is suggested that a beginning be made as shown in Fig. 5, with the height of the character one inch. Using the one-inch spaced guide lines already on the practice sheet, rule a series of parallelograms, bases one inch and sides inclined at the slope angle. Then sketch in long sweeping arcs tangent to the inclined sides at their middle points, a, Fig. 5; next follow the arcs tangent to the horizontal sides, b, Fig. 5. The completed shape now suggests itself, c, Fig. 5, and a few smoothing up strokes will complete the ellipse, d, Fig. 5. It should be remembered that the 12 MECHANICAL DRAFTING. ellipse is tangent to the sides of the parallelogram at their middle points; this gives the necessary tip that is essential to a graceful appearance of the alphabet. (a) (a) fc) ( C ) Compressed Normal E.*-hen