THE ROMANCE OF MODERN RAILWAYS THOMAS N THE ROMANCE OF MODERN RAILWAYS By permission of] The L. & N.W. Railway. A RAILWAY TRAVELLING CRANE. Here we see a steam crane of a kind largely used upon railways. It can travel upon the rails just like any railway vehicle, in fact it can form part of a fast train. When not in use the tall " jib " is lowered until it rests flat upon a truck which is provided for the purpose. When at work, as is clearly shown, it is clipped down upon the rails and also steadied by timbers upon the ballast. A crane, an engine and a few vans with tools, form the " breakdown train." THE ROMANCE OF MODERN RAILWAYS THE STORY OF MECHANICAL LOCOMOTION, WITH A DESCRIPTION OF THE CONSTRUCTION &> WORKING OF THE MOST UP-TO-DATE INVENTIONS, APPLIANCES AND DEVICES FOR SECURING SPEED, FACILITY AND SAFETY IN OPERATION BY T. W. CORBIN AUTHOR OF ; ENGINEERING OF TO-DAY," "MECHANICAL INVENTIONS OF TO-DAY, WITH MANY ILLUSTRATIONS & DIAGRAMS PHILADELPHIA J. B. LIPPINCOTT COMPANY LONDON : SEELEY, SERVICE fif CO., LTD. 1922 M PREFACE OST middle-aged men of to-day can remember the time when their one boyish ambition was to be an engine-driver ; but their sons found a rival interest in the flying machine and desired above all things to be airmen. Flying and flying machines, however, have not and cannot have so many interesting features as are to be found upon engines and trains, with the result that the interest has swung back to the railway, and most boys of to-day are as keen about them as ever their fathers were. It is for such boys that this book is intended more than anyone else, but it is hoped, nevertheless, that it may make an even wider appeal. The writer knows an uncle who regularly buys a certain boys' periodical. He buys it, of course, to give to his nephew, but his friends notice that he always reads it through him- self first, and, although this book may be intended for the sons and nephews, it is quite possible that some fathers and uncles may find it to their liking. The writing of it has been a labour of love, and if all readers get the same pleasure in reading it which the writer got in writing it, it is going to add largely to the sum of human happiness. The writer wishes to take this opportunity of thank- ing several of his engineering friends ancTalso a number ii 465255 PREFACE of railway companies and manufacturing firms who have supplied him with technical information or photographs. In most cases a reference to these helpers appears in the text, and it is hoped that they will accept that as a grateful acknowledgment of their kindness. Thanks are due for the illustrations provided by the Westinghouse Brake and Saxby Signal Company, of London. 12 CONTENTS CHAPTER I PAGE HISTORICAL AND PROPHETIC . . .17 CHAPTER II RAILWAY PIONEERING 28 CHAPTER III WHERE THE LOCOMOTIVES ARE MADE ... 39 CHAPTER IV How A LOCOMOTIVE WORKS 60 CHAPTER V COMPOUND LOCOMOTIVES 77 CHAPTER VI OIL-DRIVEN LOCOMOTIVES ..... 86 CHAPTER VII BRAKES : How THEY WORK ..... 94 CHAPTER VIII THE CONSTRUCTION or A BRITISH RAILWAY . .108 CHAPTER IX How RAILS ARE MADE 122 CHAPTER X THE STORY OF THE BRIDGES ... .137 CHAPTER XI How SINGLE LINES ARE WORKED . . .150 13 CONTENTS CHAPTER XII PAQB RAILWAY SIGNALS . . , . . . .158 CHAPTER XIII AUTOMATIC SIGNALLING . . . . . .175 CHAPTER XIV THE SIGNALLING OF A LARGE TEBMIJTUS . . .192 CHAPTER XV RAILWAYS IN FOGGY WEATHER . . . .201 CHAPTER XVI TRAFFIC CONTROL 215 CHAPTER XVII THE TUBE RAILWAY 230 CHAPTER XVIII WONDERS OF THE UNDERGROUND . . . .241 CHAPTER XIX ELECTRIC TRAINS AND HOW THEY ARE DRIVEN . . 255 CHAPTER XX A RAILWAY IN THE AIR 271 CHAPTER XXI FIGHTING NATURE IN CANADA 284 CHAPTER XXII LONG ALPINE TUNNELS 295 INDEX 307 LIST OF ILLUSTRATIONS A TRAVELLING CRANE ..... Frontispiece FACING PAGE MAKING A RAILWAY CARRIAGE . . . .32 A REMARKABLE LOCOMOTIVE ON THE MIDLAND . 48 G.W.R. EXPRESS PASSENGER ENGINE ... 49 A LARGE TANK ENGINE 56 A DOUBLE LOCOMOTIVE ...... 57 A FLOATING RAILWAY 88 CAB INDICATOR 96 AUTOMATIC TRAIN STOP . . . . . .104 A STRIKING CONTRAST 112 SAWING COLD STEEL . . . . . .128 LOFTIEST BRIDGE EAST OF THE ROCKY MOUNTAINS . 144 THE NEWEST KIND OF SIGNAL . . . .160 A BRIDGE OF SIGNALS 168 ILLUMINATED DIAGRAM OF SIGNALS . . . .176 FOG SIGNALS 208 A BUSY SPOT 224 KEEPING THE TUNNELS CLEAN .... 232 WHERE DO You WANT TO Go ? . . . . 240 A MOVING STAIRCASE . . . . . . 248 AN ESCALATOR IN COURSE OF CONSTRUCTION . . 256 THE QUEEN'S CARRIAGE 264 A RAILWAY IN THE AIR 272 TRACK-LAYING MACHINE ...... 288 15 CHAPTER I HISTORICAL AND PROPHETIC THE history of the Railway is not a very long one. About a hundred years will cover it, and that, by comparison with most historical periods, is very short. It is interesting to picture to oneself the changes which have been brought about by the railway and then to deduct, as it were, those changes from our present condition, thereby bringing ourselves back to that time when we were without railways. Travelling in those days must have been very wearisome, except for very short journeys. To travel a hundred miles by coach, possibly on the top at night and in the depth of winter, is a prospect the mere suggestion of which makes us shudder. But then, we have learnt what it is to go that distance in a couple of hours in a comfortably upholstered seat in a nicely warmed and brightly lit compart- ment. The travellers by the first coach no doubt looked back upon their forefathers who went by still more primitive means, in much the same pitying way that we now look back upon them. There is a more striking way of showing the rapid growth of the railway than mere figures. The writer's B 17 HISTORICAL AND PROPHETIC grandfather was a manufacturer in a midland town (now a great railway centre) about 100 miles from London, and his periodical business visits to the capital were made by coach. The writer's father used to tell of his first trip on the railway, when the carriages were of the most primitive type, little better than cattle trucks of the present day ; indeed, they were worse than cattle trucks in that they were open to the sky. Again, the writer remembers, when a boy, fre- quently meeting the gentleman who subsequently became known as Sir James Alport, the man who led the way in ministering to the comfort of the passengers. He was the General Manager of the Midland Railway, and it was the reforms promoted by him which have led to the pleasant conditions of travel which we now enjoy. He it was who introduced the practice of running third class carriages on all trains and who made the third class carriages comfortable. Thus we see that three generations is sufficient to cover almost the entire history of the railway, and one is enough to cover the era of improvement which has so much added to the pleasure of a journey from the point of view of the ordinary common person who goes third class. We are apt, when thinking about what the railways have done for us, to forget the carriage of goods ; we think about the matter almost entirely in terms of passengers. Yet probably the ease of movement of goods which the railways have brought about has added to our happiness and comfort far more than 18 HISTORICAL AND PROPHETIC have the facilities for passenger travel. Before the railway came each district must have depended for its food, clothing and other supplies to a very great extent upon its immediate neighbours. Take the cotton of which our shirts are made, for an example. It is grown probably in the interior of the southern part of the United States, whence it travels by train to the nearest sea-port. After a voyage across the ocean it reaches Liverpool, whence it goes by train to one of the cotton-spinning towns of Lancashire. Having been spun and woven it travels again by train to the town where we happen to reside. After making all allowance for the boats on the Mississippi River, the possibility of canal carriage and the sea voyage, we still see that without the railway our shirts would, at least, " cost us more," even if we could procure them at all. Even still more striking is the case of the grain which forms our principal food. In pre-railway days the people of Sussex, for example, must have had to live almost entirely upon Sussex wheat, and the same with every other district. Now the great wheat-growing lands of the United States and Canada are able to pour their produce by means of the railways into the ships at the ports, and after a sea-voyage it is again distributed by rail to the populous centres for consumption. In other words, the food upon which we depend for life must be far more plentiful than it could possibly be were it not for the railways. Without them, those vast areas which now grow wheat for export would be 19 HISTORICAL AND PROPHETIC untilled, for they would have no market for their product. The old method of transport by horsed wagon could not possibly deal with the traffic which is now handled easily by rail. In the old days, the roads must have presented a very different spectacle from what they do to-day. There must have been, in addition to the coaches and saddle horses which have since been displaced by the passenger train, long trains of heavy wagons and pack-horses doing in a small way what the goods trains now do. Parcels and other small packages were sent by the coaches, and for that purpose were left at the various inns, whence the coaches used to start or where they used to call. This has led to a rather curious survival which we may still notice to-day. When the railways came on the scene they of course took over this parcel traffic, and in some cases they took over the inns also, with the result that in London a number of modern railway depots still bear the old picturesque names of the inns whose place they have taken. Thus we have, or at all events had until recently, railway depots called " Castle and Falcon," " Bull and Mouth," " Swan with two Necks," " Blossoms." Another survival is the use of the words " Booking Office " for the place where we buy our railway tickets. It arises from the fact that when a man wanted to travel by coach he used to go to the inn which formed the coaching " station " and arrange for his seat, which was duly entered in a book. In 20 HISTORICAL AND PROPHETIC fact, he booked his seat upon a coach just as one may now book a seat in a theatre. The mere selling of a ticket cannot really be called " booking," but we still use the old term. In the early days there were many people who opposed railways from mere prejudice, an act which their successors of to-day sorely regret. There is, for example, a town in Northamptonshire which used to be of considerable importance. If you were to visit it to-day you would notice by the size of its public buildings and churches that it was evidently at one time a more prosperous place than it is now, and the explanation is that when a certain great railway line was projected the people of this town strongly objected to it. They carried their objection so far that the promoters of the line were forced to divert their route, and instead of going through the town they went through a village four miles away. Now, if you want to go to that town you alight at the station in the one-time village, now a large and thriving town, and wait until a little 'bus comes along to carry you to the other town which languishes four miles away. The railway has " made " the village and in so doing has drawn a large amount of its prosperity away from the older town. Many suburbs, too, have been " made " by rail- ways. There are to the south-west of London a number of what used to be little isolated hamlets lying along the line of the South- Western Railway. This enterprising Company had the wisdom to see that these were nice places for people to live in, so they electrified their local trains, increased im- 21 HISTORICAL AND PROPHETIC mensely the number of trains and, in fact, started a fine service to these small places. The result has been that the small hamlets have quickly grown into populous districts. This sort of thing has given rise to a new way of teaching geography. The modern geography text- book takes as its basis the railways. Along them the chief towns are to be found, for indeed, the whole structure of a country, looked at as a place where people live, is built up upon a framework of railways. But there is now a strange movement of traffic away from the railways and back to the roads, brought about by the success of the mechanical road vehicle in its various forms. The first class railway passenger is more and more inclined to go in his own motor, the third class man is tempted by the motor omnibus and the motor char-a-banc, while the steam wagon and the motor lorry are successfully handling much goods traffic. In this connection it is curious to notice that the road locomotive actually preceded the railway loco- motive. Richard Trevithick himself, who really preceded Stephenson, seems to have made a quite successful steam wagon which worked upon the roads in Cornwall in the very early days of the nineteenth century. It was probably the condition of the roads of those days which led to the quick development of the railway, but retarded the improvement of the road engine for many years. The mention of the name of Trevithick brings us 22 HISTORICAL AND PROPHETIC to one of the pathetic incidents of railway history. This man, who was undoubtedly a great genius, worked upon the idea of steam transport with a very considerable amount of success. One of his engines was at work at Merthyr before that of Stephenson was at work in the North. He had success within his grasp, and with just a little more per- sistency he would have gone down in history as the inventor of the successful steam locomotive, perhaps the most beneficent invention of all time. He allowed himself to be discouraged, however, while the man of stronger character pushed on in spite of failures, until at last he was rewarded by victory over all his difficulties. Speaking of difficulties, it is interesting to note that one, at least, of the obstacles against which the early pioneers fought turned out to be purely imagi- nary. They got it into their heads that a smooth wheel upon a smooth rail would slip rather than haul a train along. They therefore expended much time, thought and expense, in the early trials, on devising a suitable rack with teeth, alongside the running rails, so that a toothed wheel on the engine might engage with it and so propel the train along. They assumed that this difficulty existed ; when at last they tried it they found that the rack was not necessary, and that all their efforts in that direction had been sheer waste. Another curious feature about the invention of the railway is the strangely odd dimension of 4 ft. 8 J ins., which is the most usual " gauge " or distance between the rails. One could understand it being 4 ft. 6 ins. 23 HISTORICAL AND PROPHETIC or 5 ft. or 1 metre but why 4 ft. 8J ins. ? Why, in particular, that odd half-inch ? The answer is that it is pure accident. The old ways along which horses used to pull carts at the colliery where George Stephenson worked were about that distance apart, and so his first engines came to be made to that dimension, and as soon as a few had been so made it became a matter of considerable difficulty to alter it. Had it been totally unsuitable it would no doubt have been changed, but it was just about a convenient size, and the result is that in almost all parts of the world there are railways with the rails that odd distance apart. In some places where a lighter form of railway is ample for the needs of the traffic the gauge has been made a metre. In some very light lines it is narrower still, while in yet other parts it is rather wider, but the commonest gauge, by far, throughout the whole world is 4 ft. 8| ins. The younger of the two famous engineers, by name Brunei, who played a large part in the early days of the Great Western Railway, was a great believer in a wider gauge, and he succeeded in making the gauge of that line 7 ft., but it was found to be so inconvenient to be different from all the other lines that eventually it was altered. There are parts of the Great Western line where to-day an unusually wide space is noticeable between the pairs of rails, which fact is due to the reduction in the gauge. So much for the past ; now a word as to the future. As has already been remarked, there is a movement of traffic away from the railway and back to the 24 HISTORICAL AND PROPHETIC road. Will it continue ? May we anticipate that railways will in time become out of date ? Unquestionably, no ! The road vehicle will never displace the railway, but it will help it. There is and always will be a need for means to bring the traffic to the railway. A railway is by its very nature fixed. It may throw off short lines and sidings into various places which it passes closely, but the great bulk of its traffic will always need to be brought to it. Here the motor vehicle will find its greatest use. Just before the road motor came into its own there was a great movement for the construction of light railways, the purpose of which was to collect traffic for the heavy railways. The term " light " railway was used to cover a line of usually the standard gauge, but in all other respects limited. The speeds were limited, for instance, so that many of the safeguards rightly insisted upon in the case of ordinary railways might be dispensed with. They were more like street railways or tramways, along which goods wagons could be hauled as well as occasional passenger trains. Their chief use was to serve farms and other small sources of traffic. There are many such lines dotted about the country, but it is doubtful if many more will be constructed, for the motor vehicle has since shown that it can do all that was expected of the light railway and, moreover, do it more cheaply and conveniently. There is a little line in Staffordshire where the gauge is narrower than the standard, but which can, nevertheless, be traversed by standard railway trucks. This is done by the provision of special low wagons, 25 HISTORICAL AND PROPHETIC whose wheels are of the narrower gauge on to which the standard wagon can be run bodily. This principle may in time be adopted to facilitate the handling of the loads as they are brought into the station by the motor lorries, the whole body of the lorry, with its contents, being transferred to the railway truck without any intermediate packing or unpacking. In like manner, the incoming goods may arrive already packed in receptacles which can be moved bodily on to the lorry. An enormous saving in labour will thus be effected. The question of the relative cost and convenience of road and rail transport will probably be found to depend mainly upon distance. If a man wants to send coal a hundred miles it will almost certainly pay him to put it into a railway truck and send it by rail. If he wants to send it two miles a motor lorry will probably serve him best. Other things enter into the matter, of course, but that is the main thing, and the result of it will be almost inevitably that long journeys will be by rail, while mechanically propelled road vehicles will do the short journeys and also collect and deliver the goods for the railways at the beginning and end of the long journeys. The two things will work hand-in-hand. This combination will benefit all parties. The long railway journeys are the ones which pay the best, so that the greater the proportion of long journeys the better will it be for the railways. Another thing to be looked for in the railway world will be simplification in working. The pro- vision of costly safeguards against accident has gone 26 HISTORICAL AND PROPHETIC too far. It has almost, if not quite, reached the point where the number of safeguards constitutes a danger. Without sacrificing, then, the safety of the passengers, it may be possible to save considerably on the sums hitherto spent upon safeguards. The central fact of the matter is that the railways have got to serve the public more economically than they have been doing. Like everyone else in the world they will have to do their share of saving in order to make up for the losses of the war, and the way they will have to do it will be to give an equally good service at a lower cost. Should any reader of this book be of an inventive turn of mind, there is no more fruitful field for ingenuity than to seek out ways by which railways can achieve this end. 27 M CHAPTER II RAILWAY PIONEERING OST of the matter in this book relates to railways in the highly developed, thickly populated parts of the world where every inch of the country was well known before the line was laid, and where the possibility of " the un- expected " was confined to the chance of striking an underground spring in a tunnel. Very different is the work of constructing and maintaining a line away in the wilds where the railway surveyors are often the first civilized men to set foot along the line which the railway will shortly follow. To illustrate this kind of work we may well take one of the most valuable and at the same time most wonderful of these pioneer lines, the Grand Trunk Pacific, of Canada. As everyone knows, Canada has been the young giant of the past few decades. No country in the world has ever grown so quickly, for perhaps no other country has such a valuable combination of mineral resources, fertility, extent and climate. Moreover, it is so situated that it makes a powerful call upon men and women to come and occupy its empty spaces and to develop its wealth. On the one hand 28 RAILWAY PIONEERING is the United States, actually adjoining, with a vast population and its own empty spaces nearing complete occupation. What wonder that some of its more restless and adventurous spirits should drift over the border to the new country ! Then it is so handy for " home," as the colonist insists on calling Great Britain. A man who emigrates to Australia feels himself cut off, probably for the rest of his life, from his kith and kin, but to run home from Canada is little more than a week's journey. Small wonder, then, that British people by the thousand have flocked out to this new land of promise. The older, eastern parts of Canada have, of course, had their railway systems for years, and that wonder- ful line, the Canadian Pacific, stretched like a steel band right across the continent ; but there still remained, in the year 1900, room for another great main line across from east to west, following a some- what different route and tapping fresh areas. The Grand Trunk Railway was already in existence, indeed it was the first railway in the colony, but its system served almost exclusively the older part on the east. The idea of its extension westward came to the mind of Mr. C. M. Hayes, an American railway- man who had been brought in to rescue the Grand Trunk from a poor financial position into which it had fallen. This far-seeing administrator perceived the opening for a new line across Canada ; he perceived, too, what a splendid addition it would be to the country's wealth-earning machinery, and so, with characteristic energy, he set out to push his idea. 29 RAILWAY PIONEERING It was so good y however, that he found no great difficulty in carrying his scheme through ; the Government of the colony and financiers in London being alike ready to help. Thus it came about that early in the present century the great undertaking was commenced which would provide a complete new route, All- Canadian, from Halifax in Nova Scotia on the Atlantic to a new port at Prince Rupert on the Pacific. Part of the work was undertaken by the Canadian Government and part by the Grand Trunk Pacific Railway Company, the arrangement being that the part constructed by the Government should, when finished, be leased to the Company for a term of fifty years on certain terms, so that the whole line should be operated by the Company as a single system. Now a good deal of the country through which this line had to pass was practically unknown. There were maps, it is true, which had been made by survey parties at various times for the Government, but these were found to be so faulty and incomplete that the railway surveyors quickly abandoned them altogether and made a completely new survey, itself a heavy and laborious task. The first step was to make a preliminary recon- naissance. The general direction of the route had been decided upon and parties were sent over this route to have a preliminary look at it, so to speak. They were quite small, consisting usually of a surveyor and one assistant, with perhaps a few men to help to carry things. They travelled as " light " as possible, their only apparatus being an aneroid, 30 RAILWAY PIONEERING with which to measure roughly the ups and downs of the route, and a compass. Distances were roughly estimated or paced out. Not only had they to follow the route suggested, but they were instructed to range over the country fifty to one hundred miles on either side in case any better route should be available. The country through which they passed was largely uninhabited, except by a few Indians and trappers. Many miles of it was virgin forest pene- trated sometimes by tiny footpaths, but more often by no track of any sort. On the contrary, the fallen trees formed in many places obstacles which they could only pass at the rate of a few yards per hour. The storm and the fire fiend had played tricks with the forest giants at some time or other and had piled them together in confused masses. In other parts, too, they encountered swamps, through which progress was only just short of im- possible swamps, as one writer has put it, " big enough to submerge an English county in." These features would be varied by rough rocks with surfaces slippery with decaying vegetation, while rivers broad and swift would confront the traveller with startling suddenness. These they would have to get across as best they could, the most usual form of progress being by means of a raft roughly fashioned as needed from logs gathered in the vicinity. Travel was on the whole easier in winter than in summer. In summer the ground was apt to be wet and soft, but on the other hand, although winter 31 RAILWAY PIONEERING with its frost made the ground firm and hard it also brought the blizzard and the snowstorm, the snow- drift and the frost-bite. Temperatures ranging down to 35 degrees below zero bring dangers of their own. Speaking generally, the area traversed was from 300 to 400 miles beyond the edge of civilization, so that each little party was completely isolated, and should an accident have happened the news might have taken months to reach their fellow-men, if, indeed, it ever reached them at all. After this preliminary reconnaissance had been completed a more definite line of route was pro- visionally decided upon, and then parties set out upon the " first location " with a view to a more definite decision still. These parties consisted of about twenty men in each, and they took with them complete surveying apparatus, theodolites, levels and the like, by means of which they made accurate plans of what they considered would be the best course for the railway to follow. If there were several possible alternatives they surveyed them all, sending the plans, together with a report, to the engineer-in-chief for con- sideration. These reports had to give the fullest possible details of the country, particularly the levels and gradients, the geological formation, notes as to the facilities for the construction of bridges, in fact all manner of information which might have the slightest bearing upon the construction of the line. In addition to this the reports were required to include 32 RAILWAY PIONEERING references to the character of the country and its possibilities from a commercial point of view, for, of course, the promoters wanted to run their line so as to tap the most profitable traffic. For transport they were provided with sleighs and toboggans and any other form of transport suitable to the area in which they were working. After one party had been over the ground and had reported upon a location another party did the same thing in order to check the first. Sometimes even a third went over it so as to arrive at a third opinion. Even then, however, the matter was not finally settled, because a survey party went ahead of the construction people in case, even at the last moment, an improvement of some sort should be found possible. When fixed upon by the surveying parties the line for the railway was indicated by a row of stakes 100 ft. apart, and where possible a rough preliminary clearing was made to form a track 100 ft. wide, while every 1000 ft. a peg was put in with the altitude marked on it. The support and provisioning of the survey parties was in itself a most formidable task, yet it was one upon which the ultimate success of the railway largely depended. Just think for a moment. A thousand odd men, split up into small parties, spread over a line about 2000 miles long, most of them working in virgin country, amid forests and swamps, in rocky defiles and on rushing rivers. Yet being men they had to be fed and kept in health and good spirits. c 33 RAILWAY PIONEERING Much use was made of Indians. As a matter of fact, a considerable part of this line runs through the territory reserved for the Indians. When the Canadian Pacific line was made, many of these people were induced to leave the line of that railway and settle in these more remote parts, the idea being that they would never need to be disturbed there. With the development of the country outrunning the wildest anticipations, however, the time came when it was desirable to run the line through the new Indian reserve, and it needed much diplomacy to get their sanction. This was ultimately obtained, and in the preliminary surveys particularly the Indians, with their intimate local knowledge, their hardy well-trained frames and their indifference to hardship, rendered very valuable service. Another class of men who were found to be of the greatest value were the trappers and other men in the employ of the Hudson Bay Company. Many of these men had spent years in the wilds, had re- markable local knowledge and an admirable system of intercommunication between the isolated posts, the growth of many years of experience. Still, the railway engineers, while making every use of the Indians and trappers, had to depend mainly upon their own efforts. So they made roads of a sort, through the forest, from convenient points, cutting the line of the survey at intervals. True, these roads were only a few feet wide, just enough to get a sledge along, but they served as the lines of supply. At the ends of them were formed depots or " caches " where food and other necessities were 34 RAILWAY PIONEERING stored, and from these depots the parties drew their supplies as they needed them. The roads were supplemented by small flat-bot- tomed steamers, which were able thus to use some of the rivers, while other parts again were best reached by canoes. It must not be thought, however, that these were pleasure trips on the rivers. On the contrary, the canoe men often had the roughest experience* particularly when " portage " was necessary. This operation consists in unloading the canoe, carrying the cargo over or around some obstacle, then doing the same with the canoe itself, which is finally re-launched and re-loaded. Sometimes this may be done to pass some rapids, or it may be necessary to leave one stream and change on to another, and the men may have to carry the stuff anything from a few yards to a mile. Given a heavy canoe, with a ton of stuff on board and a crew of two men, it is easy to realize that the work is arduous. In winter, with the ground hardened by frost, dog sleighs were largely used. At certain strategic points doctors were stationed. The clean fresh air and hard life on the whole made cases of illness few and far between, but, of course, there were some cases and accidental injuries were unavoidable. In spite of all this care and forethought, however, things went wrong occasionally. In one case, at least, a surveying party were nearly lost through starvation. They strayed too far away from their depot, probably led on by the interest of the work 35 RAILWAY PIONEERING and misled by a wrong calculation as to the amount of food which they had with them. Realizing, at last, their danger, they retraced their steps through a snowstorm, but several days' march brought them no succour until, fagged out and longing for sleep, they heard voices in the forest. It is to be regretted that the voices were swearing, as it turned out, at the dogs which were drawing a sledge-full of supplies. Thus help came in the nick of time and the whole party were saved, but it was a narrow escape. Another danger which was always present during this work was the bush fires which are so prevalent in those regions. If once a fire gets going when the wood is dry, it spreads with astounding rapidity and may overtake or encircle an unfortunate party. Little can be done, unless large forces of men are at hand, to stop the spread of the fires. The only thing to do is to keep a sharp look out, and on perceiving danger to flee. In this connection it may be interesting to remark that the Canadian Government are hoping to evolve a method of fighting these fires from the air. Aero- planes patrolling the forests can detect the fires at great distances, and it is hoped that by dropping suitable chemical bombs they may be able to ex- tinguish them, It was during the operations of these survey parties that many valuable discoveries were made. Minerals of one sort and another were found, here and there, but the greatest discovery of all was that underlying a large extent of forest was what came to be called the " clay belt." This meant that many thousands 36 RAILWAY PIONEERING of square miles of land which had been thought to be only fit for growing wild timber was found to be capable of cultivation. Indeed, its nature was such that it is not only capable of growing valuable crops, but is particularly fertile. This discovery meant an enormous addition not only to the future traffic of the railway, but to the wealth of the country. What has been said so far relates mainly to the part of the line which traverses the fairly level country. In order to reach the Pacific Coast it was necessary, somehow, to penetrate the vast rocky barrier known as the Rocky Mountains. The promoters had made up their minds that by hook or by crook they would find a way through rather than over this mighty range. The Canadian Pacific line and also the United States lines which run from east to west had had to climb, more or less, over the range. Of course, they took advantage of the passes, the lower parts between the peaks ; but do what they could, they had a stiff climb on both sides of the range. Now even a slight incline is an abomination on a railway. It involves huge expense. Engines have to be specially big and heavy just because of a few miles of steep gradient, extra engines have to be employed and the cost for fuel is enormous. On this line it was decided that a way should be found not steeper than 21 ft. rise per mile. That seems a very easy gradient, in all conscience, with which to scale the snow-capped Rocky Mountains, and one wonders at the optimism of the men who set 37 RAILWAY PIONEERING themselves the apparently impossible task of finding such a route. But they did it. Over 10,000 square miles of country was closely examined to find the best route. Forty passes were investigated and surveyed. Then the forty were reduced to six ; then to three, until the final choice fell upon the Yellowhead Pass, through which the line passes without exceeding the very low limit of gradient which has been mentioned. After this description of the preliminary work, we may well devote a further chapter to the work of construction to which it led up. (See chap, xxi.) CHAPTER III WHERE THE LOCOMOTIVES ARE MADE IN this chapter we will take a stroll through the locomotive works of one of the leading British railways. It is an account of an actual tour of inspection made for the express purpose of leading our readers in thought through the same interesting experience. We enter a large door leading into the " Machine Shop," the large building in which are the bulk of the " machine tools " by which the various parts of the engines are fashioned before they pass to the Erecting Shop to be put together. It is a large single story building, a good deal of glass making it light and cheerful. The roof is supported on rows of columns, the upper parts of which also serve to carry the overhead shafting and pulleys by which the power is transmitted from the electric motors dotted about the shop to the machines. The spaces between the rows of columns form aisles and the machines are set out in long rows, generally speaking, two rows in each aisle with a passage way between the two. Thus the floor is well covered with machinery, while above, just beneath the roof, is a maze of moving belts. The first machines encountered are what are 39 WHERE THE LOCOMOTIVES ARE MADE termed " automatics," for they go on making certain articles over and over again without any attention, or to be more precise with only occasional attention. The articles made by them are such things as bolts and pins, of which every engine contains a large number all alike. It is no use employing an automatic lathe for anything unless you want thousands just the same, for the original " setting up " of the machine takes a lot of time and is not worth doing for only a few. Let us take a closer view of these mechanical wonders. As most people know, a lathe is a machine in which a piece of metal is turned round in order that a steel tool may be moved in contact with it in such a manner as to take a cut off it. In ordinary lathes the tool is held in a sort of carriage capable of moving in all directions at the will of the operator, and the work is then largely done " free-hand," the tool being altogether and entirely under the personal guidance of the workman. Such machines are em- ployed in all engineering works and are absolutely essential for all general work. They are the most numerous form of machine tool in all engineering works and are to be seen in all sorts and shapes, adapted for different classes of work. Some are made specially for turning long but comparatively thin articles, others are for turning short things of large diameter, some are for small things, some for large, some have a screw which propels the carriage along in such a manner that it can cut accurate screw threads, others lack this device, and so on. They are all alike, however, in that they possess. 40 WHERE THE LOCOMOTIVES ARE MADE a " bed " and a " headstock." The former may be described as a long, low bench, made of iron, the upper surface and the edges of which are planed quite flat and straight. The headstock sits upon the bed at the left-hand end. It consists of a spindle, carried in bearings, so that it can turn round freely and truly, pulleys for driving it round and a screwed end on to which can be placed some device for holding the article to be turned. The spindle is, of course, horizontal and parallel with the centre-line of the bed. Special appliances are often made, to screw on to the end of the spindle, to facilitate the holding of certain objects, but for general purposes there are always two. The first of these is called a " face-plate " and consists of a disc of iron, as large as the machine will accommodate, with a lot of holes and slots in it through which bolts can be passed for the purpose of fixing the work upon it. The other thing is called a " chuck," why, the present writer has no notion. It certainly does not " chuck " things about, for its duty is to do the exact opposite, to hold them firmly. A round drum-shaped object, it has three or four jaws which, by the opera- tion of a key, can be made to advance or recede along radial lines to and from the centre. When a workman is instructed, therefore, to " chuck " a certain thing he does not throw it or leave it alone, but having drawn the jaws back sufficiently far, he inserts the object between them and then moves them towards it until they grip it securely. In some cases all the jaws move together, so that 41 WHERE THE LOCOMOTIVES ARE MADE anything round, if gripped by them, must be central with the spindle. For turning long objects a further support is required, and that is furnished by the " tailstock," a strong support of iron carrying a steel point or " centre." The whole thing can be moved at will along the bed and fixed at any point, and the " centre " itself can also be moved a few inches by means of a screw and a hand-wheel. Thus, a long object is fixed by some suitable means in the headstock, while the tailstock is brought up until the back " centre " just fits nicely in a little dimple made for the purpose in the right-hand end of the object. Thus, while supported at its outer end the object is still free to move. When a number of small articles are required all alike a semi-automatic lathe comes in useful. Of these there are a number to be seen as we pass along on our journey. They have headstocks and beds, very much like the general-purpose lathes which have just been described, but in addition they have a strange-looking cylindrical object mounted upon the carriage instead of the simple arrangement for holding the tools which we have just been looking at. This curious object is called a " capstan," or sometimes a " turret," and if you look carefully at it you will notice there are five or six holes in it set all round it at regular intervals. Each of those holes is intended to hold a tool, so that the tools for five or six operations can be held at the same time. Moreover, the capstan turns round on the movement of a certain handle in such 42 WHERE THE LOCOMOTIVES ARE MADE a manner as to bring each tool into operation in succession. Just look at the saving of time which that means ! In the ordinary lathe the man carries out one opera- tion, then, in all probability, he has to take out the tool, get another one and fix it in its place. Quite a small object may call for four or five operations, each needing a different tool or the tool in a different position, and in an ordinary lathe the workman would spend the greater part of his time, were he making a number of small things, in changing his tools. If he has a capstan lathe, however, each tool comes into position as needed at the mere motion of a handle. Not only so, in the great majority of such machines the material from which the article is to be made, generally a rod or round bar, is automatically moved into position and then gripped, again by simply two motions of a handle. Let us go a little further on and watch a man making some small bolts in a machine of this kind. The material is a bar of steel, not round, but hexagon, the shape of the heads on the bolts. He has just finished one, so he pulls a lever and the bar, which passes through a hole right down the centre of the spindle, moves forward until just enough projects from the chuck to enable the next bolt to be made. Another movement of the handle and the bar is gripped correctly. A movement of another handle and the capstan advances, bringing with it a tool which takes a deep cut off the metal, bringing it to somewhere near the right size. The next movement 43 WHERE THE LOCOMOTIVES ARE MADE of the handle causes the capstan to retire, and as it does so it turns round just enough to bring the next tool into operation, after which it comes up to its work once more and takes another cut, this time making it just the right size. Another motion and a third tool comes into play, this time to make the thread. And so it goes on until the thing is finished, when a tool comes across, cuts off the finished bolt and leaves the end of the bar ready to be brought forward for another one. In the semi-automatic lathe these things are all done by a man working a handle or handles to and fro. The man does the same succession of things over and over again like a machine, so that it is quite a natural step to make the machine itself pull the handles, and when we do that we arrive at the fully automatic lathe such as we see in these works. In place of the man there is a series of drums underneath the machine with slanting strips fixed upon them, so that as they turn they occasionally encounter the end of a lever and push it to one side. The fixing of these strips, or " cams " as they are called, is a matter requiring both patience and skill if they are to do their duties correctly, because, as is quite obvious, the success of the whole thing depends upon each one coming into operation at precisely the right moment. Thus, as we watch the machine at work we notice one of these cams coming slowly round ; presently it touches the end of a rod, slowly the rod is pushed over and a new operation commences ; a moment 44 WHERE THE LOCOMOTIVES ARE MADE later another cam moves another rod and a further operation takes place. And so the machine goes on until the bar which forms its material has been all used up. One skilled man can set up a number of these machines and it is sufficient if quite an un- skilled person just keeps an eye upon a number of them. But we must get on beyond the lathes, of which we pass a large number of all sorts. The next thing we see is a planing machine. You know those long, flat rods, " side-rods " they are called, which connect the wheels of a locomotive together. When two boys want, in play, to imitate an engine, they often stand one behind the other, each hand grasping the end of a stick, one stick on each side of them. Then as they run along making a puffing noise they make their hands go round like the cranks on the sides of the engine. The sticks in that case represent the side-rods. The operation which we are now looking at is planing some rough bars of iron or steel to make them flat and straight so that they will do to form side -rods. Planing metal is not quite like planing wood, a much better known operation, because even the most powerful machine can only take off a narrow strip at a time, instead of the broad shaving which we take off wood. Otherwise, however, the work is just the same. In the planing machine there is a strong, heavy table of iron, flat upon its upper surface except for a number of slots, shaped like a letter T upside down, into which bolts can be slipped for the purpose of holding down the work being planed. 45 WHERE THE LOCOMOTIVES ARE MADE The table is so arranged that it can slide to and fro upon long guides formed in the base of the machine. Under the table are wheels and gear by which the table can be propelled, while at the side is a trigger-like arrangement by which the direction can be changed. Look at it now, as the table is coming towards us. Suddenly a projection upon the side of the table works the " trigger " and the table stops, but only for a moment, for it quickly starts to return whence it came. But watch it still. Presently another projection trips the trigger once more and once again the table comes forward. Thus as long as the machine is working, without any attention from the attendant, the table keeps moving to and fro. Moreover, by adjusting the position of the projections upon the side of the table the workman can make the length of the stroke what he will. Now let us turn our attention to the bridge, as we might call it, which spans the table. Springing up from the base of the machine, one on either side of the table, are two strong pillars, while between them there stretches a strong iron beam, generally spoken of as the " cross-rail." It is these which form the " bridge-like " object, and their purpose is to carry the tool, which takes a cut off the object as it slides beneath. The carpenter moves his plane over the wood, in this machine the work moves beneath a stationary tool. The tool is actually fixed in what is termed the " tool-box," which is carried upon the cross-rail. It can slide along the cross-rail, propelled by a screw, and at every backward journey of the table another 46 WHERE THE LOCOMOTIVES ARE MADE trigger-like arrangement is set in motion, giving the screw a slight turn, so moving the tool-box and tool a little way along the cross -rail. Thus the tool makes cut after cut, each one straight and parallel to the last one, and so the whole surface is covered with parallel cuts until it is quite smooth. If it only needs to be generally flat the cuts are fairly coarse, but if a very smooth finish is required they are fine and close. The cross-rail itself can be raised and lowered by means of screws operated by a hand-wheel, and there is another screw still in the tool-box, by which slight vertical adjustments can be made. Thus we see how the side-rods are made flat, straight and smooth. To save time on the part of the workman a number of them are set upon the table side by side and the machine planes right across the lot. Then, as you will remember, there is a hole in each end of the rod, where the pin goes which projects from the side of the wheel of the engine. It is very necessary that those two holes should be precisely the correct distance apart. The next machine that we come to ensures this. It is a special form of drilling machine for this work. The rod is fixed in place by being bolted against a flat surface provided for the purpose, and then two spindles commence to rotate. Each of these spindles carries a tool which slowly advances until it has passed right through the bar and has cut out a nice round, smooth hole. Both spindles work at the same time, and having once been fixed at the correct distance apart any 47 WHERE THE LOCOMOTIVES ARE MADE number of rods can be drilled without any risk of the holes being other than the right distance apart too. Of course, it would be possible to drill each end separately, but then the workman would have to be exceedingly careful in measuring the positions for the holes, and if he were to make a mistake the whole rod with all the work already put upon it would be wasted. Thus the special machine with two spindles saves a lot of time, a very important point in all manu- facturing work. And speaking of saving time, I wonder if you noticed just now when looking at the planing machine that as it came forward, taking a shaving off the bars, it moved fairly slowly, but as soon as it reversed it seemed to hurry up, doing the return stroke, when no work was being done, in less than half the time. That again is an instance of the saving of time and therefore cost. But what is this curious thing ? It looks like a box of a rather strange shape of a roughish grey metal. Through it are two large holes. It is a casting for one of the cylinders of an engine. We shall see castings being made presently, in the foundry, but here it is being bored, for those two large holes are perhaps the most important things in the whole engine. One is the cylinder where the steam pushes against the piston, and by doing so moves the train, while the other is where the valve works which sends the steam first into one end arid then into the other, at the same time liberating the steam which has done its work. Those holes have to be bored out very truly and 48 WHERE THE LOCOMOTIVES ARE MADE very accurately, and here again, the two must be a precise distance apart. The casting is, therefore, fixed in a special machine with two spindles, one of which bores out each hole. And now we may notice that we are getting to a part of the shop where heavier work is done, for the roof is higher and high up overhead there is an electric travelling crane, the duty of which is to lift about the shop any heavy parts which may need to be handled. Two run-ways, composed of strong girders, run along each side of this higher portion, while spanning from one to the other is a pair of steel girders forming, as it were, a bridge across the shop, the ends of the bridge being supported upon carriages which run on rails upon the top of the run- ways, so that the whole thing can run up and down the whole length of the building. Further, upon the bridge, is a trolley, the wheels of which run upon rails upon the bridge, and upon it are the motors and lifting gear, also the cabin for the driver. Since, then, the bridge can run from end to end of the shop and the trolley can run from side to side upon the bridge, it follows that the trolley can place itself over every part of the shop (that is, of course, the higher portion) and lift anything from any part, carry it along and deposit it upon any other part. The whole thing is worked by electricity and can be perfectly controlled by the man in the cabin. We must not spend too much time in this shop, but there are several things we ought to note as we pass on. One is a curious form of lathe, called a vertical boring mill. It is just like a lathe, except D 49 WHERE THE LOCOMOTIVES ARE MADE that its spindle is vertical, so that its face-plate forms a round table. Its special virtue is that it is so much easier to fix an object down upon a horizontal surface than upon a vertical one. You would find it easier, for instance, to fix an object weighing half a hundredweight upon a table than you would upon a wall. Being easier it can be done more quickly, and so time is saved. Another machine is called a slotting machine. Its purpose is to plane small articles, but it differs from a planing machine in that the work is fixed while the tool goes up and down. It is more often called upon to plane grooves and slots in an article than to plane a smooth, flat surface, whence we see why one machine is called a planer, but the other a slotter. These are not, of course, all the tools in the shop by any means, but only just the more prominent ones. As we step out of the door on our way to the next place of interest we are startled by a succession of deep thuds accompanied by a distinctly felt vibration of the floor, which, by the way, is here the solid earth. That is no cause for alarm, however, for it simply betokens our approach to the large forge where the steam hammers are at work. Have you ever watched I expect you have a workman in the street standing with his legs well apart pounding away at the paving between his feet with a heavy rammer ? A steam hammer is simply that man made strong. It consists of a powerful iron cylinder supported 50 WHERE THE LOCOMOTIVES ARE MADE upon two strong legs set well apart. . Inside the cylinder is a piston just like that of any other steam engine. The cylinder is so placed that the piston goes up and down, and the piston rod is very stout and strong. To the lower end of the piston rod is attached the " head " of the hammer, which may weigh several tons. The inlet of steam into the cylinder is controlled by a handle which, as we look, is in the grip of the hammer-man. A slight movement of his hand and up goes the heavy hammer-head, for he has let the steam in under the piston. There for a moment he holds it while his mates adjust the lump of hot iron upon the anvil which stands between the " feet " of the machine. When all is ready there is just a flick of the wrist and down comes the hammer, and the great lump of iron squashes as if it were putty. It is most fascinating to watch, for in the hands of a skilled operator the hammer is almost human. He seems to be able to " play upon it " like an instrument and to make it do anything, from gentle taps, almost tender in their softness, to hard, vicious thumps into which the machine seems to put all its force. It is a draw-hook which they happen to be making ; one of those strong hooks by which an engine is coupled to its train. The heavy bar of iron, soft from the heat of the furnace whence it has just been drawn, changes its shape as we watch almost as if the workmen were wizards rather than ordinary human beings, and it is all due to the wonderful Si WHERE THE LOCOMOTIVES ARE MADE power and docility of these great machines. There are several other ones at work, too, but we have not time to stay. In the next shop we visit they are making what are termed " drop-forgings," small parts made of wrought iron, the shape of which is against their being turned out of a bar. The hammers used for this are quite different from the steam hammers which we have just left. The " head " slides up and down between guides, and the mechanism is so arranged that it is lifted up several feet and then allowed to drop of its own weight. Hence they are called " drop-hammers " and the forgings made by their aid are " drop-forgings." A sort of sandwich is made consisting of a piece of white-hot iron and two pieces of steel. The pieces of steel are in reality dies with depressions cut in them of a certain shape, so that when the whole " sandwich " is compressed under the blows of the hammer and the soft metal is pressed into the depressions the desired shape is formed. Next we see " flanging presses," in which thick steel plates, after being made hot, are pressed into curious shapes almost as easily as one can shape tinfoil between the fingers. These are parts for the boiler shop, into which we pass next. As usual with boiler shops, the chief feature which strikes the visitor is the noise. The hammer is a famous tool in the hands of a boiler- maker. It may be that he is flattening a plate, or trimming its edge, or caulking the joints, or closing down a rivet, or putting in stays, whatever it is he 52 WHERE THE LOCOMOTIVES ARE MADE may be doing it is almost sure to be a hammer that he is using. Then the hand hammer is powerfully reinforced by the pneumatic " pistol " hammer, so called because the workman holds it in his hand like a pistol. Like a pistol, too, it has a trigger, upon pressing which a little steel hammer-head inside the tool strikes rapidly upon the chisel or riveting tool or whatever it may be that is placed in the " muzzle." The result is a fierce growl, more menacing than the cry of the noisiest animal, yet it is simply doing some useful and beneficial work. Look at that man, for example. He is putting in some rivets to fasten together two steel plates which will shortly form part of a boiler. There are holes along the edge of both plates, carefully drilled so that they will coincide. Into these holes are placed, one at a time, of course, hot rivets. The man with the pistol then holds its muzzle (or rather a tool stuck in the muzzle) against the end of the rivet, presses the trigger and amid a terrific din the solid steel just flattens down into a pan-shaped head. But we must hurry on, simply pausing to notice the shearing machine. Here a pair of steel jaws are continually opening and shutting. A man places a piece of steel plate three-quarters of an inch thick between them, and in less time than it takes me to write this the plate is bitten cleanly in two. The iron foundry takes our attention next. It is a lofty building with an electric crane overhead, but it must be confessed that it is dirty. It is " clean " dirt, however, for it is due to the dust of the black 53 WHERE THE LOCOMOTIVES ARE MADE sand of which the floor is composed and of which the moulds are made, and that is kept sweet and healthy by frequent contact with molten iron. All over the floor are men or little groups of men making the moulds. Let us watch one. He is only doing a simple job, but it will serve to illustrate all. He is making some brake blocks for a tender, those things which press against the wheels when it is desired to check the speed. Lying upon the floor is a board with some curiously shaped projections upon it, which upon closer examination prove to be each one -half of a brake block. Those projections are the " patterns " which in this case are for convenience mounted upon a board. Then he takes an iron box which he carefully lays down upon the board, with its open end down- wards. The other end of the box, the bottom we might call it, now lies upwards, and we notice that it has no bottom in the usual sense, but instead a number of crossbars with spaces in between. He is now filling the box with sand, passing it in between the crossbars, spreading it so that it covers the patterns entirely. Now he takes up a rammer and with it beats the sand as hard as he can, adding more and more sand until the box is quite full of sand now as firm, almost, as a brick. Next he carefully lifts the box off the patterns and turns it over, revealing a surface of sand with depressions in it, each of them being a negative, so to speak, of half a brake block. This is the bottom part of a mould. 54 WHERE THE LOCOMOTIVES ARE MADE In a similar manner he makes a top part, which when put together with the bottom one will form a complete mould. Suitable locating pegs and holes ensure that the depressions in the bottom part shall eventually correspond exactly with the depressions in the top part, so that when the cavities so formed are filled with metal the result will be a complete brake block. In the course of this operation he cuts holes and channels in the sand with a trowel, through which to pour the iron, and finally he clamps the boxes together in order to prevent the possibility of the top one floating when the metal is poured in. In other parts of the foundry we see other moulds being made, some very much larger and more com- plicated, but they are all done on the same principle. Suddenly a warning shout makes us turn our heads to find the travelling crane hurrying along the shop carrying a large ladle, like a gigantic bucket. As it approaches us we feel that it is intensely hot, and a nearer view reveals that the inside is bright red with heat. It has just poured its recent load of molten iron into a mould and is returning to the furnace for more. Suppose we follow it. The furnace is outside the building, but a spout projects through the wall, and just as we arrive we see a man chip out a little plug of clay which till then had sealed a small hole at the far end of the spout. Instantly a stream of white-hot liquid com- mences to trickle down the spout and pour into the ladle waiting to receive it. While waiting for it to be filled we can notice this 55 WHERE THE LOCOMOTIVES ARE MADE ladle. It is made of steel plates riveted together like a boiler, but, inside it, is a thick lining which our guide tells us is made of sand. The sand is made into a sort of mortar and spread on, then a fire is made inside to dry it and bake it hard, after which it is ready for use. The lining has to be renewed daily. The ladle is now full and the furnace man seals the " tapping hole " once more, the crane hurries off with the full ladle, and if we wish to see the moulds filled we, too, must hurry. On reaching where the mould lies we see the ladle being tipped by one man, while another with a long rod clears the dross from off the top of the metal ; a third meanwhile stirs the metal and others stand around in case of need. Altogether, the pouring of a big casting is an exciting as well as a picturesque and, it may be added, a warm undertaking. Leaving the foundry, since time is getting on, we just glance at the tall, steel tube standing vertically outside the foundry which constitutes the furnace or " cupola," to give it its professional name. It is about 5 ft. in diameter and as high as a two story house. Composed of steel plates riveted together, it has a lining of fire-brick, while near the bottom it is encircled by a hollow belt through which air is blown into the fire, the compressed air being derived from a fan or blower in a smaller house near by. Coke and pig iron are fed in through a hole near the top, the men working upon a stage placed high up for the purpose. In the brass foundry, which we visit next, the 56 w 8 I 8 t;i PQ S <" -u **> a 5 ."S rt rt j= -M c H u WHERE THE LOCOMOTIVES ARE MADE metal is melted in crucibles in furnaces beneath the floor. The moulds are made in a similar way and are filled from the crucibles, which are lifted out bodily and carried in a kind of cradle by two men. When the castings have cooled, the moulds are broken and the rough castings are pulled out. In the case of iron they are dressed with wire brushes to get the sand off, and little excrescences are cut off with a hammer and chisel, a process called "fettling." The "runners," too, the metal which remained in the channels formed to pour the iron through, are cut off usually with a chisel. Brass castings, being of a softer nature, are some- times treated differently. Here, as we pass on our tour, we see a sand-blast chamber, a cabin built of steel plates with a little window through which we can look. There we see a man in a dress something like that of a diver, holding in his hand a tool like a pistol at the end of a pipe. He points the " pistol " at a rough brass casting and lo ! it becomes almost instantly clean over a considerable patch opposite the muzzle. As he moves the tool about the clean patch spreads until the thing is soon clean all over. Having finished, he lays down his " weapon," takes off his helmet and opens the door of his prison. Looking through the door we can now see more of the apparatus. He wears a helmet to keep the dust from his lungs. The pistol is supplied with compressed air from a machine just outside the cabin, and the jet of compressed air carries with it innumerable 57 WHERE THE LOCOMOTIVES ARE MADE little pellets of iron, called " chilled iron shot." It is this jet of air, reinforced by the shot, which so quickly cleans the castings. The shot, having done its work, falls on the floor, drops through the tiny perforations with which the floor is pierced and is sucked away to be used over again. Close by another strange machine demands our attention. Before it there stands a man with a brass casting in his hand just as it came out of the sand, with the " runner " adhering to it. He inserts this between two teeth with which the machine is armed, presses a pedal and in a second the teeth come together and bite off the runner just as a boy bites a piece of cake. Lastly we reach the crowning experience of all, the shop where the engines are erected, where the parts from all the other shops come together and are combined into the wonderful machines which draw the trains along. It is a large and lofty shop with the inevitable electric crane overhead. Running lengthwise of the shop are many pairs of rails, all of which merge together into one at one end. Between the rails are the " pits " over which the engines are put together, and in which the men can stand when they need to work at the underneath side of the engines. First the framework is built up, being supported upon screw jacks. Then the cylinders are put in place and many other less important parts, then the frame is lifted by the crane, the jacks taken away and the wheels run underneath. Then the boiler is lifted on to the frame and properly fitted to it, 58 WHERE THE LOCOMOTIVES ARE MADE and thus the engine grows bit by bit until it is ready to go forth for its trials. There is little machinery in this shop. The final assembling together has to be done very largely by human agency, for after all the human frame is the most adaptable machine in existence. For varied and delicate work the human fingers and hands are supreme. So there we have an impression, necessarily a very superficial one, of a stroll through a locomotive works. A whole book could be devoted to it, for there are many things not even mentioned in this description, but a general idea is always of value, since it can be added to and the spaces filled in as we add to our store of knowledge. 59 CHAPTER IV HOW A LOCOMOTIVE WORKS THERE is no doubt that the most fascinating feature of the railway is the steam loco- motive. There is something almost human about it. Few sights are more impressive than the slow, dignified entry of a big engine, with a heavy train behind it, as it draws up in a terminus after a long run. One almost feels a desire to pat it on the back as one would do to a friend who had accom- plished an athletic feat with credit to himself and his associates. Now how does this wonderful machine work ? To the casual observer it looks very mysterious and difficult to understand, but if we take it a part at a time we shall find that it is really very simple. Let us start with the boiler. When we look upon what we deem to be the boiler of a locomotive we are, in fact, merely looking at the covering which is put around the real boiler for the purpose in- cidentally of making it look nice, but chiefly to keep the heat in. The boiler itself is really a rather ugly structure of steel plates with unsightly seams and studded with rivet-heads. Around that is placed a layer of non-conducting composition, then a layer Q HOW A LOCOMOTIVE WORKS of wood laths and finally a coat of smooth sheet iron, which last is made beautiful by skilful painting. The boiler itself is cylindrical, but it is supported at each end in a kind of box, the front one being the smoke-box and the hind one the fire-box. The ends of the boiler are closed by steel plates perforated by a number of holes into which tubes FIRE BOX v FIRE BARS FORMING HEARTH 0> END OF STEAM PIPE Boiler Proper END OF BLAST PIPE SMOKE BOX TUBES THROUGH WHICH PASS HOT CASES FROM FfRE Fig. 1. This diagram is intended to give a general idea of the internal construction of the boiler of a locomotive * are fitted, each tube running straight through from fire-box to smoke-box. The flames and hot gases from the fire in the fire- box thus pass through the tubes into the smoke-box, and in doing so heat the water which surrounds the tubes. The purpose of this form of construction is to obtain as large an area as possible through * Wherever the word "diagram" is used in connection with an illustration, it should be clearly understood that the drawing is not an exact representation of the object. It is probably not to scale and certain details may be left out and others modified. This is done in order that the general principle of the thing may stand out clearly. 61 HOW A LOCOMOTIVE WORKS which heat can pass from the hot gases into the water. In stationary boilers this result is attained in a different way, but this is the best way to do it in the limited space available on a locomotive. It may be mentioned in passing that there are a lot of things which the locomotive engineer would like to do differently, but he is prevented by the limitations of size. The fire-box is itself made double, like one box inside another, so that the inner box which contains the fire is practically surrounded by water which is in free communication with the water in the boiler proper. This, again, is to obtain greater heating surface. There is a furnace inside this inner shell of the fire-box with a floor of fire-bars, upon which rests the fire from which the whole energy of the engine comes. The boiler of a locomotive is really too small for its work. It would be better if there were more space in it for the storage of steam. In other words, it works more nearly full of water than is desirable, and one of the results of this is that steam taken from the upper part of it is " wet," which means that it contains a lot of tiny globules of water and is not pure steam. These globules tend to fill the cylinder with water and prevent it working properly, a fact which gives rise to the use of a steam dome, that familiar feature on the back, so to speak, of most locomotives. The dome is a kind of excrescence growing out of the boiler, and the pipe through which the steam is 62 HOW A LOCOMOTIVE WORKS drawn out has its open end right up inside this, as high above the surface of the water as possible. The higher a point is above the water the less water particles are there, and consequently this pipe obtains the steam in the dryest possible condition. Entering the open end of the eduction or " leading out " pipe, the steam flows down and then along, by the most convenient route, to the cylinders, passing on its way the regulator valve by which the whole w r ork of the engine is controlled. This valve is so placed that a rod can conveniently pass to the cab where the driver is, and upon the end of this rod is the familiar handle or " regulator " by means of which the driver can start, stop and regulate the speed. In the cab there are a number of other devices besides the regulator, the most important of which are the pressure gauge and the gauge glass. The pressure gauge is in appearance like a clock with one hand. The figures round the dial represent " pounds per square inch," and thus the position of the hand tells the driver at any moment what is the pressure of the steam in his boiler. It is able to tell him this because it is connected by means of a tube to the interior of the boiler itself. It is itself of a wonderfully simple construction, there being little inside the case except a bent tube sealed at one end, but in communication with the boiler at the other. Fluid pressure inside a bent tube tends to straighten it, and so as the pressure rises the bent tube more and more straightens itself, which movement is made to turn the hand. 63 HOW A LOCOMOTIVE WORKS If you notice carefully you will see that this gauge generally surmounts another bent tube, this one being on the outside. The purpose of this is to protect STEAM ENTERS Fig. 2. How THE STEAM REACHES THE CYLINDER, With the slide valve in the position shown, the staam finds the right-hand port open, and passing through it enters the right-hand end of the cylinder and pushes the piston towards the left. Meanwhile, the steam left in after the previous stroke is pushed out through the left-hand port and led to the centre port, through which it escapes to the chimney. As the piston is moved by the steam it in turn moves the slide valve until it reaches the position shown dotted. The whole operation is then reversed and the piston is pushed back. All parts are here shown as if cut in half, and the rod that moves the valve is left out altogether. the gauge from the effects of the varying temperature of the steam ; the water which quickly collects in the curl of this tube maintains a fairly even tem- perature, so that it shields the gauge from these 64 HOW A LOCOMOTIVE WORKS variations, yet it transmits the changes in pressure very readily. The gauge glass is a vertical tube of glass carried in brass fittings which are in communication with the interior of the boiler, so that as the level of the water rises and falls in the boiler it does the same in the tube, and by looking at the tube the driver can see at any moment what is the level of the water inside. Let us now turn our attention to the " smoke-box " at the other end. The hot gases from the fire, and the smoke when there is any, come through the tubes into the smoke-box and then find their way up the chimney, which is really a continuation upwards of the smoke-box itself. In addition to this there is a pipe with an open end standing up vertically precisely under the chimney. This is the " blast-pipe," and is one of the most important features of the engine. It was the invention of the " blast -pipe " by George Stephenson which more than anything else made the locomotive a success. Through this pipe comes the " exhaust steam " from the cylinders. If the locomotive were a per- fectly efficient engine this steam would have little or no force in it, but, in fact, it shoots up from the " blast-pipe " with a very considerable force, and in so doing creates a strong draught up the chimney. This sucks the gases through the tubes and so draws air into the furnace, causing the fire to burn strongly and enabling steam to be kept up. In the early engines it was found almost impossible to maintain E 65 HOW A LOCOMOTIVE WORKS the supply of steam from a boiler really too small for its work, but the happy idea of blowing the exhaust steam up the chimney in this way solved the diffi- culty completely. The blast is, of course, only at work when the engine is running, so it is reinforced by a smaller pipe of a similar kind, called the " blower," by which, when the engine is at rest, the driver can direct a jet of steam straight from the boiler up the chimney to do the work of the blast. The steam jet is con- trolled by a handle in the cab. So much for the boiler ; let us now turn our atten- tion to the " engine " proper. The most important part is, of course, the cylinder, a box made of cast iron, the inside truly cylindrical and smooth, in which there slides to and fro a second cylindrical object called the " piston." The steam enters first at one end and then at the other, thereby pushing the piston from end to end, first one way and then the other. A rod, called the " piston-rod," communicates this motion through one of the " covers " of the cylinder to the crank. That brings us to the most important part of all, the valve which automatically distributes the steam to the two ends alternately and at the same time liberates the old steam which has done its work. It is called a " slide valve " because its mode of work is to slide backwards and forwards upon a smooth surface. This surface, which is termed the " valve face," is formed on one side of the cylinder casting. A box- like part is inverted over the valve face so that the 66 HOW A LOCOMOTIVE WORKS face forms, as it were, the floor of a rectangular chamber, called the " steam chest." The steam enters the " steam chest " through an orifice made for the purpose and thence passes to the " ports," passages formed in the walls of the cylinder which terminate in holes in the steam chest. There is one hole from which a port leads to one end of the cylinder and another hole whence a port leads to the other end. In between these is a third hole which is really the entrance to the " exhaust port," a passage leading out of the cylinder altogether. Were there nothing more than this, then, steam entering the steam chest would pass, some to one end of the cylinder, some to the other, while some would escape altogether. The valve, however, changes all this. It is like a lidless box placed open end downwards upon the valve face. Assuming it to be at one end steam entering the steam chest finds two of the holes covered, so that it can only pass to one end of the cylinder. It, therefore, will push the piston to the other end. Suppose now that the slide valve be also pushed to the other end. The port throngh which the steam has just gone in will be closed aud the other one uncovered. Steam will now enter at the opposite end and the piston will be pushed back again. But what will happen to the first lot of steam that went in ? It will come out through the same port by which it entered, but this time it will go into the inside of the slide valve. Now the slide valve is so arranged that the centre port, that which leads to 67 HOW A LOCOMOTIVE WORKS the open air, is always open to the inside of the valve. Consequently, as the old steam comes out from the port into the inside of the valve, it finds a ready means of escape through the " exhaust port." To put it another way, the action of the slide valve is to uncover one steam port and to connect the other one to the exhaust port, and this it does at the two ends alternately. If this description is not clear a glance at the diagram on page 64 will be of material assistance. It is worth a little trouble to get a thorough understanding of this, the most essential part of every steam engine. In some of the most modern engines the simple slide valve gives place to a " piston valve," the form of which is slightly different, although the principle is the same. The piston valve consists of two pistons connected by a rod working in a small cylinder alongside the main cylinder. In all these parts " steam-tightness " is the great thing to be sought after. The piston needs to slide freely in the cylinder, but it must not allow any steam to slip past, and it seems at first sight that if the piston be loose enough to move freely steam will inevitably get past it. Or to put it the other way, if it be tight enough to prevent the passage of steam (for we know what a slight crack steam can get through) it must be too tight to move freely. This apparent dilemma is avoided in this simple way. The piston is made quite a loose fit in the cylinder, but around its edge is turned a groove, and in this groove there fit a number of spring rings. These rings spring outwards, so that they keep up a 68 HOWjV LOCOMOTIVE WORKS gentle pressure upon the cylinder walls, making a perfect joint against them, past which no steam can escape, yet their pressure is so slight that they do not interfere in any way with the free movement of the piston. The slide valve is made steam-tight in an even more simple manner. The valve face is planed flat and smooth, and so is the face of the valve which comes into contact with it. Then each one is rubbed with a flat piece of steel on which has been smeared some red paint. This at once reveals any slight irregu- larities, which are forthwith removed by scraping by hand. A careful workman can soon make the two surfaces so flat that no steam can pass between. The outer end of the piston rod terminates in the " cross-head," a block of steel which slides to and fro between a pair of guides. To this is pivoted one end of the " connecting rod," the other end of which grasps the " crank " which is formed upon the axle of the driving wheels, or in some cases upon the driving wheel itself. Thus, as the piston moves to and fro, its motion is communicated to the cross-head, and that again is changed by the connecting rod and crank into the round and round motion of the wheels. The next question that presents itself is, how is an engine reversed ? To answer that we must first see how the valve is moved. It is clear that the working of the valve must be automatic, and the simplest thing would seem to be to connect it with the piston rod. The difficulty arises there, however, that the valve needs 69 HOW A LOCOMOTIVE WORKS to be in the middle of its stroke just when the piston is at one end. A study of the diagram on page 64 will show why this is so. A simple way to do it would be to put an extra crank upon the main axle at right angles to the main crank, and to connect that crank by means of two rods, similar to the connecting rod and the piston rod, to the valve. That is, in effect, what is done, but instead of a second crank an eccentric is generally employed. This is a round disc mounted upon the shaft by means of a hole out of its centre. A strap, called the eccentric strap, encircles this, and this strap is connected by the " eccentric rod " to the valve rod. Thus as the eccentric " wobbles " round inside the strap it gives a to-and-fro motion to the valve just as a crank would do. An eccentric rod is for practical reasons preferred to a crank ; it takes up less room on the axle and does not weaken it at all as a crank does. In some engines, particularly where the cylinders are on the outside of the frame, this arrangement is for practical reasons impossible, and in such cases an ingenious series of levers is made to produce the same result. And now we can see how to reverse the engine. As we have seen from the diagram on page 64, let us imagine the slide valve in the middle position. If the valve then moves to the right the piston will follow it in the same direction. If it moves to the left the piston will also move to the left. Thus to reverse the direction of the engine all we need to do is to reverse the action of the slide valve. 70 HOW A LOCOMOTIVE WORKS Imagine, therefore, two eccentrics set upon the axle side by side, but with their big sides opposite to each other. There will be two straps and two eccentric rods, and as the axle turns one rod will always be pulling as the other is pushing. Now let these two rods terminate in a " link " something REVERSING ROD C CENTRIC THIS WORKS UP AND DOWN IN LINK Fig. 3. How AN ENGINE is REVERSED. (Suppose that the two axles are so connected that they turn as one.) The two eccentrics cause the link to rock like a see -saw. Aa shown above, therefore, the valve will not be worked at all, because its rod is connected to the centre of the link. If the reversing rod be pulled, the link will move upwards and the valve will come under the control of the lower eccen- tric. Likewise, if lowered, the upper eccentric will take control. Since the eccentrics are set opposite each other, the action of the valve is thus reversed. N.B. In practice the two eccentrics are set side by side upon the same axle. like an elongated chain-link, only made smooth and nicely finished. One rod is attached to each end of the link, and the result is that the motion of the link is like that of a see-saw, the two ends always moving in opposite directions. The valve rod is furnished with a pin which fits into the slot in the link, and there are a series of rods and levers by HOW A LOCOMOTIVE WORKS which the link can be raised and lowered so that either eccentric can, at will, be made to work the valve. When the link is up one eccentric will work it ; when it is down the other. Assuming, then, for the sake of simplicity, that the engine has stopped with the piston in the middle of the cylinder. Which way the engine will start will depend entirely upon which eccentric is put in control of the valve. The engine need not, in fact, be in that precise position, for sliding the link up or down will at any time cause the action to be reversed. This is the " link-motion " reversing gear, invented by George Stephenson and scarcely altered since his time. The link, of course, is moved up or down by the action of the lever or screw in the cab, and so the driver can control the direction of movement of his engine. Every locomotive has at least two cylinders, and each of them works on to a separate crank. The two cranks, moreover, are set at right angles. The reason of this is that a single cylinder can best exert its power when the crank is in one position, namely, at right angles to the direction of the piston rod or thereabouts. As it gets more and more in line with the piston rod it loses leverage, and there is one position of the crank where the piston has no turning power at all. If the cranks were set opposite to each other this position of powerlessness would occur at the same moment for both of them, but when at right angles one is at its best just when the other is at its weakest, so that the combined action 72 HOW A LOCOMOTIVE WORKS of the two is uniform and, moreover, the engine can start equally well from all positions. A few engines have three cylinders and some have four. In some cases, even of four-cylinder engines, the steam goes direct from the boiler to all of them, but in others, called " compound " engines, the steam after leaving the first two goes either to one other, very large, one, or else to two others. The advantage of this it would be well to explain, but that we will save for another chapter. Engines possess three types of wheels. The most important are the driving wheels, which are actually turned round by the mechanism and which by gripping the rails propel the train along. These are generally near the centre of the engine, and there are frequently others before and behind, wheels which simply help to carry the weight and take no part in hauling the load. These are spoken of respectively as " leading " and " trailing " wheels. It is by the numbers of these wheels that the type of engine can be described. It seems strange to sum up the characteristics of an engine by means of one feature, but these are so fundamental that you need only tell an experienced man the number of wheels of these three types for him to gather a very good general idea of any particular engine. Thus if we call an engine a 4-4-0 we mean that it has four leading wheels, four driving wheels, and no trailing wheels. If we say 0-4-2 we mean that it has no leading wheels, but that it has four driving wheels and two trailing wheels. 73 HOW A LOCOMOTIVE WORKS Generally the power from the pistons is communi- cated directly to cranks upon the axle of one pair of driving wheels, and the other driving wheels are coupled to the first pair by the " side- rods " which are such a familiar feature of loco- motives. There are cases, however, of engines with more than one pair of cylinders, where one pair drive one pair of driving wheels and the other or others drive another pair of wheels. However that may be, there are always side-rods to ensure that all driving wheels shall pull together, except in that dying class of fast passenger engines where only a single pair of driving wheels exist. Another question which the enquiring mind may raise is how is the boiler supplied with water ? Is it pumped ? An injector is used for this purpose. As the name implies this throws the water in. It does not push it in like a pump does, but actually throws it. It is one of the strangest of appliances, for in it a jet of steam forces the water into the boiler against the same pressure of steam trying to drive it out. In other words, two equal pressures meet, yet in spite of their equality one seems to overpower the other. Briefly the arrangement is this : a jet of steam issues from a nozzle and enters a funnel which is placed exactly opposite to it ; around the nozzle is water which the jet carries forward and to which it imparts such a high velocity that it is thrown into the boiler in spite of the pressure in the boiler which tends to keep it out. The action of this is very simple, and 74 HOW A LOCOMOTIVE WORKS is specially suited to the work required of it on a locomotive. The water is carried in a tank in the tender, in the case of those engines which have tenders, or in the case of those without, in a tank or tanks on the engine itself. That is why engines without tenders are termed " tank " engines. Frequently there are three types of brake in use. The engine itself has a steam break in which steam in a cylinder moves a piston to which is connected the brake gear. When the piston moves it therefore presses the brake blocks against the wheels. The tender usually has a hand brake which is applied by the fireman turning a handle. Finally, the engine carries the apparatus for working the " continuous " brake on all the vehicles of a passenger train. All engines are thus fitted, even those intended for goods traffic, since even they may at times be called upon to work passenger trains. In many cases, too, they are fitted for both kinds of continuous brake, so that they can work whichever type their train may happen to possess. In conclusion, just one word about the way in which engines are adapted for the various kinds of work. A goods engine needs to be able to pull heavy loads at moderate speeds. Hence it has plenty of driving wheels coupled together, to give it plenty of tractive power. Six driving wheels is very usual and sometimes eight. The driving wheels are, how- ever, relatively small, since the smaller they are the more easy is it for the mechanism to turn them. 75 HOW A LOCOMOTIVE WORKS Passenger engines, having to handle lighter loads at higher speeds, usually have no more than four wheels coupled, and the diameter is larger. To run at a high speed the smaller wheels of the goods type would have to turn too fast for the welfare of the mechanism, hence for fast traffic larger wheels are preferred. Long journeys without stops call for tender engines because of the quantity of water needed. On the contrary, when frequent stops do not matter it is an easy thing to pick up water at wayside stations, so that for stopping trains tank engines are the rule. Likewise, for heavy traffic on heavy roads, that is to say hilly roads, the engines have to be, generally speaking, of a heavier type than those in use on level roads where also the traffic happens to be light. It is all these considerations which account for the various kinds of engines to be found on different lines. Each line has developed the types calculated to deal with the traffic most effectively under the conditions which prevail upon that line. CHAPTER V COMPOUND LOCOMOTIVES familiar " puffing " of the locomotive is a sign that good, useful energy is going to waste. If the locomotive were more perfect the steam would escape from the chimney just like that from a lightly boiling kettle, without any force at all. As we have seen already, a part of this energy is made to do the useful work of fanning the fire, thereby making it burn well, and so remedying one, at least, of the weaknesses inherent in the loco- motive. Still, even when that has been allowed for a great deal of waste takes place. To understand this we need to realize that steam under pressure is like a coiled-up spring. Just coil up a stout clock spring, by way of illustration, and tie it with string. As it lies upon a table it looks quite feeble and without energy, but cut the string and it will fly out with force enough to give you a nasty blow should it strike you. Now when you turn on the steam to a steam engine it finds its way, as already described, through the various pipes into the steam chest, then through one of the ports into the cylinder, where it pushes the piston from one end of the cylinder to the other. 77 COMPOUND LOCOMOTIVES The pressure of steam in the boiler when the valve was opened was, let us say for the sake of example, 150 Ibs. per square inch. When we let some out into the steam pipes and cylinder the pressure tends to fall, but that is prevented by the fact that more and more steam is being continually given off by the water in the boiler. We arrive at the fact, therefore, that boiler, pipes and cylinder are all full of steam at 150 Ibs. per square inch pressure. Let us now close the valve, so that no more steam can enter ; we then have a cylinder full of steam at 150 Ibs., and it is like the coiled-up spring, because if we let it out it will expand to about ten times its present volume. Or, to put it another way, if we could, by a miracle, elongate the cylinder to about ten times its present length, the steam already in, without any further help from outside, could push the piston to the further end. In other words, when we fill the cylinder with steam at boiler pressure the steam has still a great deal of force left in it after it has pushed the piston the length of the cylinder. We will call this the " expansive force " of the steam. And now, please, carry your thoughts back to the description of the steam locomotive and its reversing gear. You will remember that it is reversed by the use of two eccentrics, each of which operates one end of a link ; the two eccentrics are set opposite, so that the link rocks like a see-saw and by moving the link up or down, as the case may be, either end can be made to work the slide valve. Thus the centre of the link does not move at all. If, then, we raise the link slowly, as the engine is at 78 COMPOUND LOCOMOTIVES work, the slide valve is moved less and less until, when the link is in mid-position, it is not worked at all ; then, if we continue, the amount of movement increases again until it is once more moving to its full extent. So, by raising or lowering the link we can vary the stroke of the slide valve. In actual practice this is done and by it a good deal of saving is effected. The reversing lever works, as you have probably noticed, between guides shaped like a quadrant, and in the quadrant are notches into which a catch engages, so that the driver can fix it in any one of a number of positions. As the engine is running the driver " notches it up," as he expresses it, meaning thereby that he moves his reversing lever more and more towards its central position. If he put it in the central position he would, of course, stop his engine altogether, since in that position the slide valve remains still, so what is the purpose of this operation ? We have seen that after filling the cylinder with steam there is still enough force left in the steam to propel the piston about ten times as far. Suppose, then, that we only put into the cylinder enough steam to half-fill it ; the expansive force will push the piston the other half. We shall thereby reduce our steam consumption by half, but the power generated by the engine, while less than if we had filled the cylinder, will be reduced by much less than half, so that on balance our engine becomes more efficient. To carry the idea further, if we cut off the supply of steam when the cylinder is only a quarter full we shall get three-fourths of the stroke 79 COMPOUND LOCOMOTIVES done by the expansive energy of the steam, and so on. When new steam is entering the cylinder it pushes with practically the full boiler pressure all the time, but when the steam is working by expansion its pressure falls rapidly. Consequently, when starting, or when struggling against a very heavy load, the steam may be admitted during practically the whole stroke, but when the train is under way and the full tractive power of the engine is not required, the driver saves steam, and therefore coal, by working as much as he possibly can on the expansion of the steam. There is a limit, however, to the amount of ex- pansion which can be used in a single cylinder. As the steam expands it cools rapidly and so chills the cylinder at that end where the next lot of steam will enter. Thus if the expansion be carried too far the steam which enters for the next stroke will be partially condensed by the cool walls of the cylinder and power will thereby be lost. This is partly obviated in some of the most modern locomotives by " super-heating " the steam. It should be understood that it takes a certain tem- perature to convert water into steam at any given pressure. As the pressure rises the temperature of the steam rises too, so that for every pressure there is a corresponding temperature. We might call this the " natural " temperature corresponding to the pressure. But we can take a quantity of steam at its " natural " temperature and heat it further. We can, in fact, heat steam just as we can heat air 80 COMPOUND LOCOMOTIVES or any other vapour. This added heat, over and above the " natural " temperature, we call " super- heat." Its chief value in the working of steam engines is that steam when super-heated has a surplus of heat which it can part with before con- densation commences. Suppose you take a quantity of steam at its " natural " temperature, and introduce it into a cylinder cooler than itself, a considerable part of it will immediately condense and the pressure will fall rapidly. If, however, it is super-heated, it will not begin to condense until all the super-heat has gone. By suitable arrangements the super-heat can be obtained free, by utilizing heat which would other- wise go to waste. A super-heater locomotive has in its smoke-box a number of tubes through which the steam passes on its way from the boiler to the cylinders. This arrangement of tubes is called a " super-heater," and it is so placed that the hot gases after passing through the tubes of the boiler strike against it before making their way upwards to the chimney. Thus heat which would otherwise be carried away into the air is imparted to the steam on its way to the cylinders, and so it becomes " super-heated." To accommodate the super-heater the smoke-box generally has to be enlarged a little, with the result that a " super-heater " locomotive can usually be recognized from the fact that its smoke-box is obviously longer than is generally the case. While on the subject of condensation another little point may be mentioned here, although it is F 81 COMPOUND LOCOMOTIVES not strictly connected with the subject of this chapter. At starting, when the cylinders are com- paratively cool, there is a great tendency for some of the steam to condense in the cylinders, and if it were to be allowed to accumulate it might have very disastrous effects. Water is only compressible to a very slight extent, so that if there were more water in a cylinder than would fill the small space between the end of the cylinder and the furthest point in the travel of the piston something would have to " go." In all probability the cylinder-cover would be knocked right off and one end of the cylinder left quite open. To prevent this there is at each end of the cylinder a small tap, called a " drain-cock." These can be operated from the cab by a system of levers, and when he has reason to think that water is collecting the driver opens these and the steam blows it out. That is the cause of the familiar escape of steam under the engine and the harsh hissing sound which accompanies it. But to return to our subject ; even when the steam is super-heated it cannot be used expansively in one cylinder beyond a certain extent. Therefore, it is in some cases led to a second cylinder of larger dimensions than the first. Probably the question will at once arise in the readers mind, " Why must it be larger ? " Because, in order to obtain the expansive force from the steam we must give it a chance to expand, and it can only expand if we introduce it into a cylinder which is larger than the one it is leaving. 82 COMPOUND LOCOMOTIVES Or we may look at it another way. Imagine the first or " high-pressure " cylinder to be full of steam at, say, 50 Ibs. pressure. We connect it to the "low- pressure " cylinder into which it flows. The low- pressure cylinder, let us suppose, is twice the diameter of the high-pressure, and so as the steam enters it expands and its pressure falls, until at the end of the stroke it is only 25 Ibs. The average pressure in the low-pressure cylinder throughout the stroke will be somewhere about 40 Ibs. Now you must remember that the two pistons, the one in the high-pressure cylinder and the one in the low-pressure cylinder, are mechanically con- nected, so that they move together. The high- pressure piston thus pushes the " old " steam out of its cylinder, and the same steam in its turn pushes the low-pressure piston. The high-pressure piston has to exert a pressure of (on the average) 40 Ibs. on every square inch in order to push the old steam out, but because of its expansion that same steam pushes with that same pressure per square inch upon the much larger low-pressure piston. If the area of the high-pressure piston were 100 square inches and that of the low-pressure 200 square inches, the old steam would push back upon the high-pressure piston to the extent of 4000 Ibs., but forward upon the low-pressure to the extent of 8000 Ibs., giving a net gain to the engine of 4000 Ibs. One of the earliest of the compound locomotives was a type of engine made and used by the North- Eastern Railway which had two cylinders, one high- pressure and one low-pressure. These were placed 83 COMPOUND LOCOMOTIVES one on each side of the engine, just as are the two cylinders of the ordinary " simple " engine. Had not some provision been made for starting this would have meant that the engine would have started with one cylinder only, for obviously the low-pressure cylinder cannot come into operation till the engine has moved. To overcome this diffi- culty the steam pipes were so arranged that to start the engine steam passed straight from the boiler to both cylinders, so that it started as a " simple " engine. Then, when speed had been attained, the operation of certain valves caused it to change into " compound." The London and North-Western Railway, also, were pioneers with a famous type of compound engine in which there were two high-pressure cylinders, one on each side of the engine, and one very large low-pressure cylinder in the centre, between the other two. The two high-pressure cylinders drove one pair of driving wheels and the low-pressure cylinder the other pair, the two pairs being coupled together with side-rods. Several British lines have had some compound engines at work for a number of years, and so have some of the United States railways. One reason why the compound arrangement is not more generally employed is the oft-mentioned trouble of the limitation of size. To get the best result much more space would be needed than is available upon a locomotive. A second reason is the variability of the load, which is at times six or eight times as great as at 84 COMPOUND LOCOMOTIVES others. On ships and in large factories, where the load is fairly steady, steam engines are almost always " compound " or else " triple-expansion " (the steam passing through three cylinders in suc- cession), but in the case of locomotives there are only certain services, where the demand upon the engine is fairly steady, where " compound " engines show to advantage. In other cases the less costly and less complicated " simple " engines will probably continue to hold the field. Indeed, the question of " compound versus simple " is such a doubtful one that the building of compound engines is very largely a matter of the personal views of the gentleman who at the moment happens to hold the office of Chief Mechanical Engineer on each line. CHAPTER VI OIL-DRIVEN LOCOMOTIVES FOR industrial purposes the oil engine has made a great place for itself and is a very serious competitor of the steam engine. In factories and electric generating stations oil- driven engines are to be found in large and increasing numbers, while for road vehicles the engine worked by a light oil is supreme. The conditions which prevail, however, on a railway have so far left the steam engine in undisputed sway. The reasons for this are various. For one thing, the load changes in a manner not to be met with in a factory. For another, the locomotive has to be ready to stop and stait pgain at any moment, whereas in a factory the machinery runs for hours at a stretch. Again, a railway engine must be as near absolute reliability as is possible. Now the internal-combustion engine driven by oil is a very wonderful machine, for economy far to be preferred to a steam engine, but it has not the same reliability and it is difficult to see how it ever can have. A steam engine, in bad condition even, will work. It may work badly, but it will go on doing its best until it drops to pieces. There is a steam engine in London driving a factory, which has been 86 OIL-DRIVEN LOCOMOTIVES doing the same thing since before the internal- combustion engine was first invented. The whole history of the gas, oil and petrol engine, from its crude beginning up to the present time, is covered by the working life of that single steam engine. True, it is not very efficient, but it works and the owners of the factory know that they can rely upon it to keep the factory going. Nor is that an exceptional case ; it is simply due to the inherent simplicity of the steam engine, a simplicity which applies both to its construction and to its mode of action. Against this, consider the short life of the motor- car engine and the fact that even the best motor-car engine, good though it is, has its occasional bad periods when it is reluctant to start, or pulls badly. Moreover, internal-combustion engines will only work at a comparatively high speed, whereas a steam engine will work at any speed down to a " crawl." In the motor vehicle this difficulty is mitigated by the use of gearing and in other ways, but those devices cannot be applied practically where such heavy power has to be applied as in the railway engine. Then there is the reversing. A steam engine reverses quite easily. The same cannot be said of the internal-combustion engine. There was an engine made some years ago in which it was attempted to utilize a steam turbine and so to take advantage of the superior efficiency of the turbine when compared with the ordinary recipro- cating steam engine. But the turbine suffers from 87 OIL-DRIVEN LOCOMOTIVES the same troubles as the internal-combustion engine, in that it only works well at a high speed and cannot be reversed easily. It was, therefore, sought to overcome this by electrical means, and the turbine was made to drive a dynamo at a constant speed and always in the same direction ; while the current from the dynamo was led to motors which drove the wheels. The motors could, of course, be controlled as to speed and direction as they are controlled in every electric train or tramcar. The electric machinery, it will be noticed, generated no power at all, as indeed it never does, but simply transmitted the power from the turbine to the wheels, and its only reason for being there at all was to enable the speed and direction to be controlled. This engine did not prove a marked success, and there is little reason to expect that any more will be built on those lines. The same method of trans- mission is applicable in connection with an internal- combustion oil engine, but there are many diffi- culties in the way of success. At the same time there are many reasons why oil would make an ideal fuel for railway engines. For one thing, it is so clean and easily handled. Instead of the labour of shovelling coal or tipping it into the tender the oil can be pumped in with no trouble and no dust in a small fraction of the time. The fireman, too, on a coal-fired locomotive has to shovel many hundredweights of coal per trip. With oil he has nothing to do but see to the adjustment of two valves, the rest of his energies being available to assist the driver. 88 ^ 5; OIL-DRIVEN LOCOMOTIVES The only solution of the difficulty, therefore, seems to be to burn oil instead of coal in the fire-box of a steam locomotive, and this was actually done in an experimental way for twenty or more years until at last oil obtained a definite place as a fuel for railway steam engines. The problem is how to introduce the oil so that it shall burn well and economically. The obvious way is to blow it through a fine nozzle or series of nozzles, so that it shall enter the fire-box in a fine spray. In the earliest experiments the oil was made to combine with a jet of steam in an arrangement of nozzles rather like the " injector " by which the water is driven into the boiler. At first sight it would appear that the mixture of steam with the oil vapour would prevent it from burning or, at all events, damp down the combustion, but experience has shown that such is not the case. The steam, in the hot fire-box, is probably split up into oxygen and hydrogen, the hydrogen acting as additional fuel and the oxygen, being well mingled with it, helping to promote a good combustion of the oil. It was the custom, too, in the early trials, to use oil merely as an addition to the coal, some of which was still used. The coal fire burnt upon the fire- bars which form the floor of the fire-box in the usual way, while the steam and oil spray played upon it from above. The burning of oil made little progress, however surprisingly little for many years, until necessity, the proverbial " mother of invention," took a hand in the game. 89 OIL-DRIVEN LOCOMOTIVES It came about in this way. During the war, in Mesopotamia, there was a scarcity of any kind of fuel except oil. The locomotives which were being used by the British Army were arranged to burn other kinds of fuel, and so it became a matter of great urgency to devise some arrangement for burning oil. Now the great obstacle till then, to the use of oil, had been the idea that the oil must be sprayed through fine nozzles with all the attendant risks that the nozzles, because of their fineness, would frequently choke. The petrol used in motor-car engines has to pass through fine holes, and every motorist knows from sad experience how liable these are to be choked with particles of grit, no matter how careful he may be. With the cruder oil used to fire a locomotive this risk would be much greater. So there was a dilemma ; the only fuel available was oil, and oil as employed till then was not reliable. Fortunately the responsible man, Colonel F. R. Macdonald, was a man of resource, and he was not only able to avoid the dilemma which faced him there, but he provided at the same time a method of burning oil which has been of great value since in all parts of the world. To understand the beautiful simplicity and effec- tiveness of this invention, it is necessary just to think what are the points to be attained. First the oil has to be " atomized," that is to say, reduced to the finest possible particles. It cannot, of course, be actually reduced to single " atoms " as the term suggests, but it must be changed into drops of the 90 OIL-DRIVEN LOCOMOTIVES smallest practical dimensions. The second point is that the apparatus must be free from fine nozzles or anything else which would be liable to become choked or otherwise put out of action. It must be something which cannot go wrong. We can now see how Colonel Macdonald's " burner " fulfils these two conditions. To commence with, imagine a piece of iron pipe with a bore of a quarter of an inch or so, quite open at the end through which the oil is free to trickle. It is humanly impossible for such a thing to become choked. As it drips from the end of this tube the oil falls upon what might best be described, perhaps, as a kind of flat shovel. Probably every reader has noticed the shovel with which the cashier at the bank handles large quantities of coins. Let the tube just described take the place of the handle of such a shovel ; then turn up the front edge a little and cut a number of notches in the ridge so formed. You now have a fairly good idea of the burner. Oil from the tube flows on to the flat bottom of the shovel, distributes itself fairly thereon and then proceeds to drip out through the notches. Thus there falls from the front edge of the shovel a little curtain of dripping oil. The shovel is 4 ins. wide, and so the curtain is 4 ins. wide, too. The notched edge over which the oil falls is appropriately termed the "weir." Now just underneath the shovel is a very fine slit, also 4 ins. long, through which steam blows in horizontally, so that the vertical curtain of oil drops, as it were, upon a horizontal ribbon of steam. 91 OIL-DRIVEN LOCOMOTIVES It is hardly necessary to point out how the steam will carry the oil forward, at the same time breaking it up into fine spray. Thus the combined jet of steam and oil enters the fire-box of the engine. There it encounters a certain amount of air and bursts into flame. No fuel is used, in this system, except the oil. The fire-bars are entirely removed, the ash pan, which usually occupies a place just under the bars and catches the ashes which fall between them, disappears too. Instead, the fire-box is fitted with a special floor of iron on which is placed a layer of fire-brick. Several fire-brick arches, too, are built in the fire-box for a purpose which will be apparent in a moment. In the earlier oil-burning systems the burner or jet was introduced from the rear of the fire-box near the door through which the fireman usually throws in the coal. With this system, however, a totally different plan is adopted. The burner is in the front of the fire-box underneath the boiler. The jet enters underneath a small brick arch where it bursts into flame. But for the arch the heat would be drawn straight up and through the tubes, but it is more economical to make it play first round the fire-box, so the arch is introduced. Consequently the flame is projected towards the rear of the fire- box, at which point more air is met, which air, having entered through channels in the brick floor, is already heated by heat which would otherwise have been lost. The flames then encounter another arch which throws them backward and upward, where yet 92 OIL-DRIVEN LOCOMOTIVES another arch is met with, and the result is a swirling action on the part of the flames which ensures perfect combustion and an economical distribution of the heat before the hot gases finally pass through the tubes and up the chimney. The fire is lit in a most simple manner. A handful of oily cotton waste is lit and thrown into the fire- box ; then the steam and oil are turned on and instantly there is a hot fire. One difficulty presents itself at this point, namely, that when the engine is cold there is no steam to be got from it. Hence at starting a temporary supply has to be brought by means of a flexible pipe from some other source. That can easily be arranged for, however, at every engine shed. The supply of oil and the supply of steam can both be controlled by means of simple valves in the cab of the engine, so that the flame is at all times under perfect control from the cab. Should this book fall into the hands of anyone who was in Mesopotamia he will probably remember the most objectionable little insect met with out there which rejoices in the name of " Scarab." The " scarab " seems to be an exceedingly well-designed and efficient little beast, which is exceedingly diffi- cult to kill. His construction is such that he is apparently in working order at all times and under the most adverse conditions. Hence Colonel Mac- donald conceived the happy idea of calling his oil- burner the " scarab," indicating that it possesses those excellent qualities of strength and reliability so necessary in connection with a locomotive. 93 CHAPTER VII BRAKES : HOW THEY WORK THE story of the railways is largely one of safeguards. The lessons of experience have been applied regardless of cost in order to make railways safe for those who travel by them. And one of the most important of these is the " continuous brake." Why " continuous " ? you may ask. Think a moment. A train is rushing along at fifty or sixty miles an hour, and for some reason or other is suddenly called upon to stop. Suppose that under such conditions only the engine had a brake. The speed of the locomotive would by the application of this be suddenly checked, but the vehicles behind, because of their great momentum, would come pressing on. At the best, they would push the engine and so prevent it from stopping in so short a space as it could easily do if it were by itself. At the w r orst, the hinder ones, by pushing the front ones against the engine, might actually force them off the line long before the speed had been materially reduced, resulting in a serious accident. In between these two extremes there are a vast range of possibilities, all of them more or less unpleasant for the traveller. The result is that all fast-moving trains are now 94 BRAKES : HOW THEY WORK fitted with some form of continuous brake, by means of which the driver, or in an emergency the guard, or even a piece of automatic signalling apparatus, can apply the brake quickly to every vehicle in the train. Another advantage of the continuous brake is this. It can be easily, and, in fact, always is, so arranged that it applies itself automatically in the event of certain things happening. For instance, one of the dangers of railway working is that a normal direction of traffic Fig. 4. DIAGRAM SHOWING HOW CATCH -POINTS ABE MADE, IN ORDER TO CATCH RUNAWAY WAGONS. A train passing from A to B will set the points for itself, but should anything break away and run back from B to- wards A the catch-points will throw it off the line, thereby preventing it injuring anything else. coupling may break and a portion of a train be left behind. Now should that occur in ascending an incline, the hind portion of the train would almost certainly run back of its own accord, probably dashing into something before it had gone far. A runaway train of that sort ignores signals, and the only thing that can be done with it is to turn it into a siding where it can expend its stored- up energy in demolishing a buffer-stop or something of that ^sort. In many cases there are placed at the foot of inclines what are called " catch points " for this 95 BRAKES : HOW THEY WORK very purpose. They are like ordinary points, except that they are not controlled by rods, but by springs. A train passing through " catch points " in the normal direction, simply pushes them into the right position for itself as it passes over, but as soon as it has passed the springs re-set them so that if the train were to run back it would be turned into a siding or short length of line. In either case, if it came with any speed, it would be wrecked, but the catch points would at all events save other trains from being wrecked by it. Catch points and similar devices are employed to catch and turn aside runaway goods wagons, but passenger vehicles are dealt with by the automatic brake. It stands to reason that in order to control the brakes on every vehicle there must be something or other which runs the whole length of the train, and it is arranged that the severance of that something should put the brake on. The " something " is, in fact, a pipe, known as the " train pipe," and the motive power by which the brakes are worked is in some cases compressed air and in others the precise opposite, a " vacuum." Some railways prefer one system, some the other, while many of them have stock fitted with both so that they can work over lines where either system prevails. Let us take first the automatic vacuum brake. Under each vehicle there is a cylinder with a piston in it and a piston rod projecting through the cover by which the motion of the piston is communicated 96 CAB INDICATOR. This represents one part of an apparatus for indicating in the cab of a locomotive the state of the signals which it passes. This part is fixed to the engine ; near the signal is an inclined plane with which this comes into contact as it moves over. There are several types of this apparatus, this particular one being the invention of Messrs. Sykes, of Clapham, London. BRAKES : HOW THEY WORK to the outside. The position of the cylinder is vertical with the piston rod projecting downwards. These cylinders are not very high because of the limited space in which they have to be fixed, under- to tram pipe. Fig. 5. DIAGRAM SHOWING HOW THE VACUUM BRAKE WORKS. (N.B. For the sake of simplicity the piston-rod is not shown.) (1) When the air is sucked out the ball lifts, and the air is drawn from above the piston as well as from below. (2) When air is admitted the ball prevents it reaching the upper side of the piston ; therefore the piston is forced upwards. neath the vehicle, but they are of large diameter, the largest being as much as 21 ins. Connected with the cylinder there is a vacuum reservoir. In some cases this is formed by a steel envelope which surrounds the cylinder itself. In other cases it is a separate vessel joined to the cylinder G 97 BRAKES : HOW THEY WORK by means of a pipe. In either case it is always in communication with the upper part of the cylinder, above the piston. Either embodied in the piston itself or else in the piston rod there is a valve of the kind known as " non-return," meaning that air can pass freely through it in one direction, but cannot return. It consists generally of a metal ball held in a little chamber, in the floor of which is a hole. The area just round the hole forms what is termed the " seat- ing " for the ball, and the action is that air coming up through the hole raises the ball easily and passes by it, while should it attempt to return the ball covers the hole and the harder the air presses back the more firmly is the ball held down upon the seating. The under part of the cylinder, below the piston, is in communication with the train pipe, one end of which, of course, terminates upon the engine. We can now see how the whole apparatus works. The driver, by means of an " ejector," which will be described later, is able to withdraw air from the train pipe, thereby causing the air to be sucked also from the cylinders. The ball valves, under these conditions, are open, allowing the air to be drawn out freely, with the result that the whole apparatus is exhausted of air. Pipes, cylinders, vacuum reservoirs, all are freed from air, and in those cir- cumstances the piston falls down to the bottom of the cylinder and the brake is " off." Now suppose that the driver lets air into the train pipe. It rushes along, flooding the lower part of 98 BRAKES : HOW THEY WORK cylinder after cylinder ; the ball valves coming into operation prevent the air from passing the pistons, and the whole pressure of the atmosphere, about 15 Ibs. on every square inch, acting upon each piston forces it upwards, draws up the piston rod and operates the system of rods and levers by which the brake blocks are applied to the wheels. Release pipe fig. 6. DIAGRAM SHOWING HOW THE VACUUM BRAKE WORKS ON AN ELECTRIC VEHICLE. The air pump, acting through the release pipe, always keeps up a good vacuum in the release reservoir. When the driver wants to release the brake he opens the release valve (by electricity), and the brake is released almost instantly. It may seem strange, but this action requires quite an appreciable time to take effect along a long train. It might be as long as half a minute after the driver had opened his valve before the brakes went on on the last vehicle, so some special provision has to be made to speed things up. This is called the accelerator valve. One is fixed in the train pipe near each cylinder and its action is this. As soon as air begins to reach the accelerator, and the vacuum begins to fall, this valve opens and lets air freely into the pipe, thereby hastening the action not only 99 BRAKES : HOW THEY WORK of the cylinder adjacent, but also the accelerator and cylinder of the next vehicle. In effect, the result is that instead of all the air required to apply the brakes having to travel right along from the engine, through many feet of pipe, entrances are formed for the air on each vehicle. As soon as they have done their work the accelerator valves close automatically and remain closed until they are required again. The train pipe consists of metal tubing upon the vehicles, with flexible ends, each end being fitted with a cleverly designed union by which it can be quickly and securely attached to the flexible pipe of the next vehicle. Most travellers have at some time or other watched the operation of coupling and uncoupling these flexible pipes. Now supposing a coupling were to break and a part of a train thereby became detached from the part in front of it, the flexible pipe would of necessity be torn in two also. Its open ends would then admit air and the brake would be applied with the maximum of force to both portions. The driver would know that something had happened and the rear portion, no matter if it were on a steep incline, could not run away backwards. Reference has been made elsewhere to the injector, by means of which a jet of steam throws water into the boiler. The " ejector," by which the air is drawn out of the train pipe and the vacuum created, is the same thing working the opposite way. Instead of throwing something in, it throws something out ; its very name signifies that. It consists of an arrange- ment of nozzles through one of which steam blows 100 BRAKES: HOW THEY WOUK in such a way that it carries the air along with it. This has to be kept going almost continuously, in order to maintain the vacuum in spite of the numerous little leaks which it is impossible to prevent. It will be noticed that only the engine can release the brake off a vehicle fitted with the vacuum brake, and the point will at once suggest itself that very awkward conditions would arise if an odd coach needed to be moved a short distance by man power or by a horse. The brakes would be on and there might be no engine at hand to release them. This is provided against by very simple means. Underneath a coach fitted for the vacuum brake, usually about the middle of its length, there will be noticed a loose wire. There is sometimes an arrow painted upon the frame of the coach to call attention to the position of it. It is only necessary to pull this wire in order to release the brake. What it does is to operate a little valve which lets air into the cylinder above the piston, destroying the vacuum entirely and leaving the brake free. When the vehicle is coupled up once more and the air exhausted by the engine the brake acts just the same as before. What has been said so far applies to the use of the vacuum brake on steam trains ; when applied to electric trains certain modifications are necessary. In the first place an exhauster or air-pump driven by an electric motor has to take the place of the ejector. Then, again, special provision has to be made for the rapid release of the brakes. An essential feature of the electric propulsion of trains is the 101 BRAKES: HOW THEY WORK quickness with which they can re-start. Anyone who has watched the rapid succession of trains pouring through a station on one of the London Underground lines, for example, at a busy time of the day, will realize what this means. Yet to create a vacuum, from the very nature of things, takes time, so that the same arrangement which supplies perfectly the needs of a steam train might be too slow in its action for an electric train. To meet this difficulty there is a second pipe running the whole length of the train called the release pipe, and connected to it at various points are large vessels which form vacuum reservoirs, and which are called " releasing reservoirs." At intervals the release pipe is connected to the train pipe by means of connecting pipes, in each of which there is inserted a valve called a " release valve." Now this valve is operated by electricity, and the purpose of it is to hasten the release of the brakes. The brakes are applied in the ordinary way, by the opening of a valve in the driver's cabin. To release them the driver closes this valve again, and the exhauster, which runs continuously, then begins to restore the vacuum. At the same time an electric current opens the release valves, putting the train pipe at several points into communication with the release pipe and its release reservoirs. The reservoirs therefore help the exhauster and the result is a quick release of the brakes. The highest vacuum which is practically possible is maintained in the release pipe and reservoirs to ensure the utmost efficiency frornjthis arrangement. 102 BRAKES : HOW THEY WORK We can now turn to the alternative system, where the brakes are worked by compressed air. This device is called the Westinghouse brake, after that versatile American engineer, George Westinghouse, who invented it about fifty years ago. To commence at the beginning, there is on the engine a small subsidiary engine combined with an >IVI BY OPENING YTHICH CUAD CAN APPLY ERAKI loxa C^ CYUNDER ^ run FOR mGAftINO BRA.KB WKCM NOT CONNECTED TOJfflNI TRIPLE VAJLVJ ^PRESSURE GAUGE TO SHOW GUARD THAT APPARATUS IS WORKING COCK : TKAqi PIPE Fig. 7. DIAGRAM SHOWING HOW THE WESTINGHOUSE BRAKE IS ARRANGED ON A GUARD'S VAN. Pressure in train pipe so operates the triple valve that air escapes from cylinder, but reservoir is filled. Fall of pressure in train pipe sends compressed air from reservoir into cylinder and applies the brake. air-pump for the purpose of maintaining a supply of compressed air. This little engine is familiar to many because it advertises its presence by working, very often, when the locomotive is standing in a station. It is of a type which is very usual where pumping is the work required ; it has no rotating parts, but has simply two cylinders, one above the other, a single piston rod connecting the piston in one cylinder to the piston in the other. The upper cylinder is the steam cylinder, and 103 BRAKES : HOW THEY WORK its piston being forced up and down by the steam moves the piston in the air cylinder below, thereby pumping the air. A very usual place for this little engine or com- pressor is on the side of the locomotive just forward of the driver's cab. The air which it pumps passes into the main reservoir beneath the engine, while the steam which drives it passes through a valve controlled by the pressure of the air, so that the compressor works automatically. It pumps air into the reservoir until the pressure reaches 90 Ibs. per square inch and then it stops. When the pressure falls appreciably it starts again and raises it once more to 90 Ibs. The valve which does this is beautifully simple, being little more than a small cylinder with a piston in it which is normally held up by a spring. This cylinder is in communication with the reservoir, and the strength of the spring is so adjusted that at 90 Ibs. the pressure of the air just overcomes the spring, moves the piston and thereby closes the passage for the steam. When the pressure falls, the spring raises the piston again, opens the passage for the steam and sets the compressor going. Thus far, then, we have a " main reservoir " upon the engine, charged with air to a pressure of 90 Ibs. per square inch. There is a passage from this reser- voir to the " train pipe," but the pressure there is only about 70 Ibs., so a further valve is introduced between the main reservoir and the train pipe which, acting on the same principle as that just described, 104 Ry permission of th \McKenzie, Holland & Westinghouse Signal Co. AUTOMATIC TRAIN STOP. When the signal is at danger the little arm in the centre of the picture stand? up so that it a train were to pass it it would strike the little hanging lever upon the train. This would put on the brake and stop the train. As soon as the signal goes to " safety " the arm falls down so that a passing train is not affected. BRAKES : HOW THEY WORK allows the air to pass into the train pipe until the pressure there is 70 Ibs. The effect of this is to make quite sure that the train pipe shall always, except when it is desired otherwise, be fully charged with air at 70 Ibs. The air flows through the train pipe right along the train, thereby finding its way into the " auxiliary reservoirs," of which there is one on every vehicle, generally, including the engine itself. The purpose of the auxiliary reservoir is to maintain a store of compressed air ready to apply the brake at any moment. Note here the precautions against the possibility of failure. The compressor, being con- trolled automatically, keeps the main reservoir full at 90 Ibs. The " feed valve " again acting auto- matically, ensures that the train pipe shall be fed from the main reservoir until it is filled to the pressure of 70 Ibs., and from here the air passes to the auxiliary reservoirs, so that close to each spot where the brakes may need to be applied there is a store of compressed air, ready to do the work. On each vehicle there is a cylinder with a piston in it and piston rod projecting through one end. The normal position of the piston is at one end of the cylinder, this being ensured by the action of a spring inside the cylinder which pushes the piston to that end. The admission of compressed air over- comes the force of the spring and moves the piston to the other end, thereby moving the rods and levers which apply the brakes. At first sight it would seem to be the simplest and best thing just to put the cylinders into communi- 105 BRAKES : HOW THEY WORK cation with the train pipe and to force air in when it was desired to put the brake on. That, however, would not be automatic. The severance of the train pipe would leave the brake " off." A leak in the train pipe or in any part of the apparatus would have the same result, so that the first principle of railway apparatus, namely, that failure shall make for safety, would be violated. The action is, therefore, reversed by a very wonderful little valve called a " triple valve," which is really the essential part of the whole apparatus. In this ingenious but simple contrivance we have, once more, a little cylinder with a piston in it, the movement of which actuates a small slide valve in principle like the slide valve of the locomotive itself. The cylinder of the triple valve is in communica- tion with the train pipe, and so long as the pressure in the pipe is up to the normal 70 Ibs. the piston is held over in its extreme position, under which con- ditions a " port " is open which allows the air to pass into the auxiliary reservoir, thereby keeping the reservoir charged. But suppose something happens to cause the pressure in the pipe to fall ; the piston then moves, closing the connection between pipe and reservoir, but putting the reservoir into communication with the cylinder. Compressed air from the reservoir then rushes into the cylinder and applies the brake. Thus we arrive at the curious fact that although the brake is applied by the pressure of air, it is really actuated by a fall in pressure. The pressure is stored up in the reservoir, and the fall in the train 106 BRAKES : HOW THEY WORK pipe liberates it and guides it into the cylinder, there to do its work. When the pressure in the train pipe is restored the triple valve goes back to its normal position, putting the train pipe into communication with the reservoir and at the same time letting out the air from the cylinder, so that the spring is able to assert itself once more and release the brake. The driver has, in his cab, a gauge which tells him the pressure in the main reservoir and also in the train pipe. He also has a valve by which he can at any moment lower the pressure in the train pipe and so put on the brakes. The guard has a valve too, by which he can do the same thing, while the breakage of a coupling will do it automatically. On electric trains the compressor is, of course, worked by an electric motor instead of by steam. 107 CHAPTER VIII THE CONSTRUCTION OF A BRITISH RAILWAY WHEN we take a trip on a railway we seldom think much about how the line came to be built. It has probably been where it is as long as we can remember, and we forget that it ever had to be thought out and put there. Could we go far enough back we should probably find that every railway originated in the mind of some particular man, probably some humble in- dividual who will be for ever unknown. It comes about in this way. The people of some town feel the need for a better means of communi- cation with some other town ; a rising port, perhaps, needs to attract more trade ; a new colliery or large factory has goods which it wants to distribute more expeditiously ; or a landowner has some land which, with better communication, would become more valuable for residences or factory sites. These are a few of the impulses which may set someone's mind in the direction of promoting a railway. The man who first conceives the idea talks about it to others, and they spread the story until enough men have been gathered together with sufficient 108 CONSTRUCTING A BRITISH RAILWAY financial backing to make the thing fairly sure of success. There are generally men with money to invest, or who can influence others who have it, ready to interest themselves in any scheme which offers a reasonable prospect of becoming a paying concern. Thus it is not as difficult to set going a project for building a railway as might at first sight seem to be the case. The first essential is a good scheme ; a scheme, that is, which will fill a want or create a want on the part of the public. It is no good putting down a railway if no one is ever wishful to travel upon it or to send goods by it. On the other hand, if a man hits upon the fact, hitherto overlooked, that a line from X to Y would attract a lot of traffic, he has a very good chance of interesting others who will gladly assist in making the line. The promoters, after a general investigation of the matter, usually employ some eminent firm of engineers to investigate it thoroughly. These people, not satisfied with the information to be culled from the Ordnance Maps, make a careful survey of the route, probably of several alternative routes. One of these perhaps will be the shortest, but will necessitate several costly tunnels, cuttings, viaducts or bridges. Another, possibly, will be longer but with fewer of these difficulties. One may pass certain villages where a little traffic may be picked up ; another may go through other villages. All these facts, and many others, have to be weighed up and balanced against each other in order to decide ultimately which route will be the best of all. 109 CONSTRUCTING A BRITISH RAILWAY As an example of the kind of fact which may have a powerful bearing on the choice of route and yet may be quite unnoticed by the casual observer, we may take the balancing of the two kinds of earthwork. A valley, for instance, may call for the construction of a long embankment ; the question then arises, where is the earth to come from ? If the amount of earth needed for the embankment is about equal to the earth which will be dug out of a cutting on another part of the line, then the difficulty vanishes. So in considering the practicability of a certain route, it is necessary to see if cuttings and embank- ments can be made to balance each other. After the line is made, someone comes along who has not carefully gone into the matter and indignantly asks, " Why ever did they not take such and such a route, it would have been easy to make an embankment across so and so," and probably that was the very thing which the promoters wanted to do, but the materials for making that embankment were not available. Let us suppose, however, that all these matters have been thoroughly thrashed out and the plans completed. The next thing is to get authority from Parliament. WhyTshould that be necessary ? is a question which may be asked. A man can build a house if he wants to do so, why should he not be able to build a railway without the authority of Parliament ? The reason is that the house builder can buy his land by mutual arrangement with the owner, whereas the railway promoters may come across a case where no CONSTRUCTING A BRITISH RAILWAY they need a piece of land the owner of which does not wish to part with it. Thus one man could hold up a large scheme by refusing to sell a small plot of ground, and, to prevent that, Parliament has to step in and give the pro- moters of the railway the power in such a case to take the land which they need, giving the owner compensation, of course. In the old days this led to many amusing incidents. Before Parliamentary powers can be obtained surveys have to be made, for until the surveys have been made the Bill for presentation to Parliament cannot be prepared. Consequently it is necessary for the surveyors to go on to private land to make their surveys before they have the legal right to do so. Just imagine, then, an irate old farmer who does not want his land interfered with, finding a couple of men calmly surveying it in order to prepare a Bill, the object of which is to take it from him. There have been cases where, under such conditions, a ferocious bull has found its way into the field or a particularly large dog, to say nothing of farm hands armed with scythes and other warlike implements. It does not happen often, to-day, because the modern farmer realizes that a new railway will probably benefit him and, at all events, he will be adequately compensated, but in the old days that was not the case, and the men who made the preliminary surveys often had exciting times. All that is got over in time and the Bill prepared. Like all Bills it commences with a " preamble " which sets forth the reason why it is put forward. in CONSTRUCTING A BRITISH RAILWAY In this case it must show that the proposed railway is required for the public good. Parliament does not, it must be well understood, give powers to promoters because of any affection for them, but only because the scheme they are proposing to carry through is for the benefit of the public. So the first thing that Parliament considers is whether or not the public actually need the line, and whether they are, therefore, justified in making certain individuals do what they may not want to do, for the good of the community generally. Bills such as these are usually considered by a joint committee of both the Houses of Parliament, and those who are promoting it, as well as those who are against it (for any interested person can oppose, if he wishes to) can be represented by barristers who can argue the case for them. If the committee consider that the public need is not sufficiently great to justify them in going on with the Bill they decide that the " preamble is not proved," and there the matter ends. If, however, they find that it is proved, then they go further into the matter, clause by clause, until every detail has been thoroughly thrashed out and settled. After all the formalities have been gone through and probably a great many changes made in order to reconcile many interests, the Bill is passed and becomes an Act of Parliament. Many of the curious and unaccountable things which railways do, by the way, is the result of compromises which are made as the Bill goes through Parliament, in order to harmonize conflicting interests. 112 T 2 1 . ? * s o g> u S aj u ^ -s s S5 & a CONSTRUCTING A BRITISH RAILWAY^ The next step is to make a contract with someone for the construction of the line. A vast number of drawings are first produced by the engineers, giving all manner of details. In fact, the line is first con- structed in the minds of the draughtsmen in the engineer's office, to an extent which would surprise many non-technical people. The smallest details are carefully thought out and put down on paper. From these drawings a schedule of quantities is prepared, by which is meant lists of the materials to be supplied and work to be done. These lists, too, are wonderfully complete, considering that so far the thing only exists in imagination. Copies of the schedules are sent out to the people who are invited to tender for the work, while the drawings are placed in some convenient room, so that those who are going to tender can come and study them. Then each tenderer puts down his prices against the items in the lists (there are possibly thousands of items) works them all out, adds them up, makes allowances for any special risks or liabilities which occur to him and finally arrives at a total. This he fills in upon the tender form prepared for the purpose and sends it in. On a certain day the directors of the railway company (for such the promoters have now become) sit in state for the purpose of receiving these tenders. They all come in sealed envelopes and are opened at the meeting. A list of them is usually made, after which they are referred to the engineer and other officials for them to go through and report upon. H 113 CONSTRUCTING A BRITISH RAILWAY At a subsequent meeting one is accepted, not always the lowest, but the one that the directors consider most beneficial after taking everything into account. Meanwhile, of course, negotiations have been going on for the purchase of the necessary land. In most cases the company's land agents will be able to arrange amicably with the owners, but in a few, possibly, the price will have to be settled by arbitra- tion. As soon as it can be arranged the land passes, piece by piece, if necessary, into the hands of the contractors, who then commence active operations. The work is attacked at many convenient points, a bridge here, a tunnel there, a cutting somew r here else, the trains with spoil from the cuttings running to the places where embankments are required. Where an embankment has to be interrupted to allow a road to pass, and the line, as so often is the case, has to be carried upon a brick arch, the brick- work is done first, the bricks being carted by road, so that the arch stands for a time isolated amid the surrounding country, often looking very strange, like a monumental arch that has lost its way. Gradu- ally, however, the earthen embankment is creeping along. The little tipping trucks with earth come along temporary lines laid on that part of the bank which is finished, and each tips up at the end of its run, dropping its contents down the steep side of, or rather end of, the growing heap. Thus the earth- work goes on until it reaches the isolated arch and permits the line to be carried on over it. Where wider and more important roads call for 114 CONSTRUCTING A BRITISH RAILWAY a steel bridge, the brick or stone abutments which support its ends are built up and the embankment brought up to them, the steel girders being either hoisted up from the road below or else carried by rail on the line above at a later stage. Tunnelling is a problem which has to be faced in the construction of most lines, but that will be dealt with fully in another chapter. Where large excavations have to be made, such as deep cuttings, mechanical aids are employed in addition to the pick and shovel of the navvy. These machines are called steam navvies, or sometimes mechanical shovels. Speaking of names, it is rather interesting to trace the origin of the word navvy. It dates back a hundred years or so to the time when canals were being constructed all about the country, just before the era of railways. Attracted by the better wages to be earned, many men who till then had been agricultural labourers drifted away from the country- side to the canal works, where they were employed mainly in digging out the earth to form the water- ways. Passing from place to place, wherever the work might be going on at the moment, they ac- quired considerable skill in their work, so that eventually they became a semi-skilled class, and whenever a new canal was started the contractors naturally looked about to find as many men as possible of this class, for it is quite a mistake to think that any able-bodied man can do navvy's work, without experience. It is probable that the outdoor nature of the life CONSTRUCTING A BRITISH RAILWAY attracted many men, and the frequent moving from one job to another satisfied the roving instinct which afflicts a good many Britishers. Anyway, this class came into existence and the work upon which they specialized, which had, indeed, called them as a class into existence, was the construction of " navigation canals," whence they came to be termed navigators, which in time was corrupted into " navvies." But to return to the steam navvy. This is a powerful machine mounted upon wheels so that it can be moved upon rails which are laid down specially for it. It contains a steam engine, complete with its boiler, also a long, powerful arm which it can raise and lower at will. At the extremity of the arm is what might be called a gigantic hand with its palm upwards, the finger nails, to complete the simile, being pointed and strong. Let us picture it at work on the side of a hill into which it is digging its way in order to cut out one of those huge furrows which we call a railway cutting. It stands upon a small piece of level ground which has been prepared as its starting-point, and from that it advances towards the side of the hill. Then it lowers its arm to the ground level, immediately raising it again in a powerful sweep, scooping away, as it does so, a huge handful of earth from the hill- side. The lifted earth is then dropped out through a trap door which forms the palm of the " hand " into a waiting truck, and the hand descends once more to pick up another handful. One of these machines can pick up as much as 116 CONSTRUCTING A BRITISH RAILWAY half a ton of earth at one movement, so it is easy to see that under favourable conditions it can displace quite a large number of its human namesakes. Speaking generally, however, there is not a great amount of machinery used in the construction of a railway. There are lots of trucks and wagons of various sorts and small locomotives to haul them about, also a few cranes mounted upon railway wheels so that they can be moved about for lifting heavy stones and the like, also, in special places steam navvies, but on the whole the construction of a railway is largely the work of the human machine. The reason for this is that the work is so varied and spread out over so large an area that nothing can compare with that most mobile and adaptable of all machines, the human body. When all the earthwork has been done the line is by no means finished. The temporary tracks laid down by the contractors for their own convenience are not suited for the regular traffic. For one thing, they rest merely upon earth, which under the pressure of the ordinary loads of a railway would give way. The small, light engines and the little trucks of the contractor can safely pass over tracks which would be hopelessly weak for heavy goods and passenger engines with their trains. The level to which the earthwork, the founda- tions of the line, are raised is called " formation level." Upon the top of that comes the ballast to a depth of about 18 ins. This consists of stones of varying sizes. Such stuff as shingle from the seashore is used in some 117 CONSTRUCTING A BRITISH RAILWAY places, but better still is stone from a quarry, because the rough surfaces and sharp corners of the latter cause it to bind together better into a mass which is solid and strong, yet has interstices through which water can make its way downwards. The purpose of the ballast is to distribute the weight so that each sleeper really may rest upon an area of earth much larger than its own area, also to afford drainage so that the timber sleepers, being kept dry, may last longer, and finally to keep the sleepers in place so that they will not slide sideways. Large lumps of stone are placed at the bottom of the ballast, in contact with the earth, the successive layers being made of smaller and smaller material up to the top, where the pieces are quite small. In this top layer the sleepers are buried. The chairs, which are made of cast iron, are fastened to the sleepers with iron spikes and in some cases oak pegs. The rails are laid in the chairs and then fastened in by means of blocks of oak driven in tightly. These blocks are termed keys, and so important is their function that the " plate- layers " who look after the line spend quite a con- siderable part of their time watching them, and by judicious blows of a special kind of hammer which they carry keeping them tight. It is not generally realized that the chairs are so shaped that the rails are not upright, but cant slightly inwards. This is to make them fit approximately the slope of the wheels. The wheels are not cylindrical, but slightly conical, so that they have a natural tendency to keep on 118 CONSTRUCTING A BRITISH RAILWAY the rails apart from the action of the flange or rim which they all have. Where a branch or a cross-over occurs, points or switches and crossings are required. At each point one rail called the " stock rail " runs right through, while another rail, the end of which is tapered off to a point, is pivoted near to it, so that it can be made to lie close alongside, or be removed to a distance of about 4 ins. In the first position this " tongue," as it is termed, guides the flange of the wheel to one side or the other, while in the second position it leaves a wide enough gap for the flange to pass through. The purpose of a crossing is to form a gap in the rails through which the flange of the wheels can pass as a train crosses over. Points and crossings are places where there is a remote possibility of a vehicle being thrown off the line, so they are always protected by " guard rails,'? extra pieces of rail upon which the train does not run, but which, because of their situation, tend to prevent it leaving the other rail. The way in which these guard rails act will be made quite clear by a glance at the diagram on page 123. Most branches are on a level, so that one of the branch lines has to cross the opposite main line. This is done by means of crossings just like those used with points. In busy- lines, however, such arrangements are very inconvenient. Take as an example the case of a branch which curves off in a " down " direction, and to the right. The " down " branch line then crosses the " up " 119 CONSTRUCTING A BRITISH RAILWAY main line, and the passage of a main line train may have to be held up for a considerable time in order to allow a branch train to cross, or vice versa. There- fore, on busy lines, crossings on the level are often avoided by means of " fly-over " junctions. If the illustration just referred to were of the " fly-over " variety the " up " branch would simply curve round in the ordinary way, for it crosses nothing, but the down branch would first curve to the left and then swing round to the right, passing either under or over the main line. The mutual interference of the two lines is then reduced to the minimum. The lines laid by the contractors, as we have seen, are quite temporary, being taken up when they have served their purpose, to give way to lines of a " per- manent " nature. Hence the rails, ballast and all connected with them are spoken of in railway language as the " permanent way." When the railway is completed it is divided up into areas, each of which is put under the care of a " permanent way inspector," who, under the general direction of the District Engineer, is responsible for the " permanent way " being kept in perfect order. He has under him a number of gangs of plate- layers, each headed by a " ganger." Each ganger has a " length " of line to look after ; it may be several miles or it may be less, according to the number of lines and amount of traffic. On some railways the lengths are marked off from each other by posts with the names of the respective gangers painted on opposite sides. Every ganger is supposed to walk over his " length " once on Sunday 120 CONSTRUCTING A BRITISH RAILWAY and twice every weekday. His keen, practised eye soon catches sight of anything in the least degree wrong ; if it be within his scope he puts it right, either himself or by his gang ; if not he reports it. Thus we see how the line is made and also the scrupulous care which is subsequently exercised to keep it in the most perfect order. It is to this methodical care that we owe in a large degree that almost perfect safety which we enjoy when we travel by train. 121 CHAPTER IX HOW RAILS ARE MADE THE railway is much older than the locomotive. Many years before the birth of Trevithick or Stephenson there were railways along which trucks were drawn by horses. Like most other things these were the result of slow growth or evolution, rather than the sudden invention of one man. Starting from the rough path made by a succession of carts passing over the same route came the made- up road where stones or other hard material was placed in order to produce a harder and smoother surface. From this it was but a step to lay down timbers for the wheels of the carts to run on. These in turn gave place to cast-iron plates, and it is a curious instance of the survival of words that the men who to-day lay and look after the rails upon the modern railway are not rail -layers, but plate-layers. In the early stages the plates had raised edges for the purpose of keeping the wheels from running off. This had the disadvantage that plates so shaped formed gutters in which stones collected, and that led to the next stage in which the plates were quite flat, while a raised edge or flange was put upon the wheels. 122 HOW RAILS ARE MADE The trouble with the cast-iron plates was that as the size of the wagons increased they became more and more liable to break. Hence the introduction of rails of wrought iron, a much tougher material than cast iron. Wrought iron has in its turn been displaced by the " mild steel " of the present day. ;Fig. 8. A PAIR OF POINTS AND A CROSSING. (1) These are the stockrails. They are fixed, like ordinary rails. Notice that every train has one fixed rail to run upon. (2) The tongues of the points. It is by moving these that the points are set to guide tha train as required. (3) Guard rails. Notice that for a train to leave the rails the flanges of the wheels must jump over the guard rails. What, then, is this mild steel, and why is it called " mild " ? Like all forms of steel it is an alloy of iron and carbon. Pure iron is almost useless, for the reason that it is too soft. For practical use it needs the hardening effect of carbon. Pig iron, which is the raw material from which all other forms of iron are made, contains at least 2 per cent of carbon. Wrought iron contains a small fraction of one per cent, and between the two come all the different varieties of 123 HOW RAILS ARE MADE steel. Steel which contains less than one-half of one per cent is called " mild " steel, the rest being grouped together as hard steel. Iron ore is one of the commonest of substances. It is to be found almost everywhere, but all of it cannot be used, since some of it contains so little iron that to work it would be too costly, while in other cases it is so contaminated with impurities as to be useless. It is generally obtained from quarries open to the air rather than from underground mines, and it is broken down by blasting or other quarrying methods, just like stones for road metal. Then it is taken to the iron works to be smelted. At the iron works there are huge structures called " blast furnaces," great tall chimney -like affairs built of steel and brickwork and lined with fire- brick. In the bottom of the furnace a fire is made, and this is urged to an intense heat by a " blast " of air which is driven in upon it from nozzles placed all round the zone where the fire is. The blast is produced by huge air-pumps driven by a powerful steam or gas engine. Roughly speaking, then, we may describe the blast furnace as a huge tube, perhaps 70 ft. long, set up on end, the bottom end being closed and the top open, with the fire lying in the bottom end. There are no fire-bars or grate of any description, the fire simply lying on the solid bottom, the oxygen necessary for its burning being blown in from the nozzles. Near the top end is a stage reached by a hoist, 124 HOW RAILS ARE MADE and from this point the ore is tipped so that it falls down and mingles with the fire below. Ore, fuel and limestone are continually being thrown in, in the proper proportions, and the blowing engine is blowing air into the mass every hour of the day and night. Now it must be understood that iron ore does not appear at all like iron. It is usually a reddish- looking rock. It is chiefly oxide of iron, but is mixed up with earthy matters of various sorts. An oxide of iron, of course, is a combination of iron and oxygen, and the purpose of the blast furnace is to dissolve that combination and to free the iron from its partner. Heat alone will not do this. It will loosen the bonds between iron and oxygen, but it will not separate them. In order to separate them it is necessary to place the ore in the neighbourhood of some other matter for which the oxygen has a greater " affinity " than it has for iron. Fortunately carbon fulfils this condition, and so when heated sufficiently the oxygen leaves the iron and joins the carbon, of which there is a plentiful supply in the fuel. It is for this reason that ore and fuel are mixed up together. The fuel serves a double purpose ; it supplies the heat and it also entices the oxygen away from the iron, which latter purpose it could not serve unless it were close to it. The liquid iron thus formed collects in the bottom of the furnace, the fire actually floating upon the top of a pond of molten iron. Periodically the furnace is tapped ; a small hole normally plugged with clay is unstopped and out runs the metal. 125 HOW RAILS ARE MADE Periodically, too, a hole higher up is opened and from it is drawn a liquid which is termed " slag." It consists mainly of the earthy impurities out of the ore. The slag, when cool, sets into a hard rock- like substance which is used largely for making roads. Before we follow the history of the molten iron to the next stage we should take a final look at the blast furnace. In the old days the top was left permanently open and flames belched forth, lighting up the sky by night in a very picturesque manner. Its beauty, however, did not atone for the wastefulness of this arrangement. Those flames were, in fact, valuable gases burning uselessly, so now they are led away and form a valuable asset to the works. In order to do this the top of the furnace is partially closed by a sort of basin with a large hole in the centre. Into this hole there fits a cone-shaped plug, the point of the cone being upwards and the plug being held up by means of a chain. The ore, fuel and limestone are tipped into the basin until it is full, and then the plug is lowered for a moment to allow them to fall into the furnace. The plug is immediately raised again, so that except for those brief intervals when the furnace is actually being charged the top of it is closed. The gases which would otherwise ignite and form flames at the top (which, indeed, they do when the charge is being dropped in) are led away through a huge pipe. What, then, is done with them ? Often they are burnt in the furnaces of boilers for 126 HOW RAILS ARE MADE raising steam for the steam engines. They are also used to heat the blast for the furnaces. In some cases they are used to drive enormous gas engines. In some works they cannot profitably employ the huge quantities of this " blast furnace gas " which is available, and subsidiary industries have been, or may well be, added to the works in order not to waste them. Let us now return to the iron. It flows from the furnace along a spout on to the pig bed, a bed of sand in which grooves have been made. These grooves are filled by the iron which, when it has set, becomes what is known as pig iron. This can be re- melted in a cupola and used to make castings as described elsewhere, or it can be taken to the steel- works for making steel. At this stage, let it be remembered, the iron contains about two per cent or more of carbon, besides other impurities, such as sulphur, phosphorous, silicon and so on. It is fairly hard, but compared with the other forms of iron and steel it is brittle. It is the material of which the first metal " plates " were made for the primitive horse railways. These " cast-iron " plates were, it will be remem- bered, succeeded by " rails " of " wrought iron." This material is tough ; unlike cast iron it can be bent ; it cannot be melted, but it can be softened by heating and then shaped by hammering or by passing between grooved rollers. It is less prone to rust than is mild steel and it can be welded, but in almost every other respect the newer " mild steel " is superior. 127 HOW RAILS ARE MADE In order to change pig iron into wrought iron the pig iron is melted and kept liquid in a special kind of furnace, called a " puddling furnace." This is not a large structure and may be described as a shallow bath of fire-brick with a furnace attached, things being so arranged that the flames from the fire play upon the metal as it lies in the bath. A workman, called a " puddler," then stirs the metal about with a rod, thereby exposing it to the action of oxygen and causing the carbon to be gradually burnt out of it. Now the reduction of the carbon raises the melting point so that as the metal loses carbon it becomes less fluid, and finally adheres in the form of a lump to the end of the stirrer. The puddler thus forms lump after lump of de-carbonized metal, each lump as formed being drawn out of the furnace. The lumps are at the next stage heated again, hammered together into a larger lump, which again is passed between grooved rollers and thereby formed into bars of whatever shape may be desired. The oxides which form on the surface of the lumps, and certain other im- purities, cause these bars when rolled to be of a fibrous nature, the fibres running lengthwise of the bar. Thus wrought iron has a texture almost like that of wood and, again like wood, it has less strength across the grain than with it. Still, it was and is still to a less degree, a very useful material to which the railway owes a great debt. Of it all rails were made for many years, certain things, such as rivets, are made still, and it is even now preferred for bridges 128 SAWING COLD STEEL. The remarkable machine illustrated here is described in the text. The article to be cut is fixed upon a moving table and moved against the saw. The saw is just a disc of steel plate and it cuts through material even harder ihin itself because of its high speed of rotation. (Photographed at the L. & N.W.R. Works, at Crewe). HOW RAILS ARE MADE by some engineers on account of its superior rust- resisting powers. Now we come to the steel of which rails are made to-day and are likely to be made for many years to come, since no rival material is yet in sight. There are two methods of making this steel, one called the " Bessemer " process, after its inventor, Sir Henry Bessemer, and the other the " open- hearth " process. The Bessemer process is carried on in a curious kind of " fuel-less " furnace called a " converter." It is a huge steel pear-shaped vessel, lined with non- fusible sand and mounted, like the kettles which sometimes grace the tea-table, upon " trunnions," so that it can easily be turned over on to its side. When in this position molten pig iron is brought along and poured into it. One may be inclined to ask, why, if it be on its side, does not the iron run out again ? and the answer is that its comparatively narrow neck enables it to hold a certain amount of liquid even when on its side. Next the blast is turned on and air begins to blow violently through holes in the bottom of the con- verter, which is then turned into an upright position, so that the air blows up through the metal. This causes the carbon to be burnt out and, in fact, renders it practically free from carbon, too free for practical purposes. There is, therefore, added, after the blow- ing has ceased, a quantity of a special sort of pig iron containing a known amount of carbon. Thus, i 129 HOW RAILS ARE MADE to put it simply, all the carbon is first burnt out and then the correct quantity of it is put back. The strange feature about this which gave rise to the term " fuel-less furnace," used just now, is that although no visible fuel is used the metal comes out of the converter hotter than it goes in, the carbon actually contained in the pig iron forming the fuel which brings about this result. This method is quick, but for that very reason difficult to control ; hence Bessemer steel is sometimes a trifle suspect as regards its quality. The rival process is much slower, samples can be taken from time to time and subjected to tests ; hence it is on the whole more reliable. Imagine an enormous bath holding perhaps 50 tons of molten iron. The bath itself and the low roof over are formed of fire-brick with linings of infusible sand. Over the metal there play huge flames coming apparently from nowhere. The mystery is explained by the fact that the furnace is fired by gas and not by solid fuel. The coal or coke is changed into gas in a plant called a " gas- producer " situated near by, and the gas is led through great flues of brickwork into the furnace. It must not be supposed that this is coal gas such as we burn in our houses ; it is " producer " gas, practically the whole of the fuel being changed into a gaseous form. It is not clean enough for domestic use, but on the other hand coal gas would be too expensive for making steel. Arriving in the furnace through the flues at one end the gas mingles with air from another flue and 130 HOW RAILS ARE MADE thereupon bursts into flame, the low roof of the furnace being so shaped as to throw the heat down upon the metal as much as possible. The waste gases, the " burnt " gases we mi;;ht call them, pass out through flues at the opposite end of the furnace, and in this connection we see a beautifully simple example of how to save waste. These furnaces are called " regenerative " because a lot of the heat of the waste gases is caught and brought back again into the furnace. The outgoing gases traverse a series of flues which lead them through chambers filled with loosely stacked bricks. The gases, passing between and among these bricks, give up a great deal of their heat, making the bricks hot instead. When this has been going on for a time and the bricks are very hot, the course of the gases is reversed and the fresh gas and the air to burn with it enter through the hot chambers. Doing so, they pick up heat from the bricks and bring it back into the furnace, in their turn heating up the bricks on the other side. Thus the new gas and air are continually restoring to the furnace heat which the waste gases have just taken out. The reversal of the course of the air and gas goes on at intervals all the time the furnace is at work. If you open the door of one of these furnaces and attempt to look in with naked eyes you can see nothing. If, however, you put on dark spectacles or look through a sheet of dark glass you see a most beautiful spectacle, a lake of liquid gold. As ore or other materials are thrown in the liquid splashes HOW RAILS ARE MADE about with effects far more beautiful than the finest fireworks. But how does all this change the iron into steel ? It is done by the addition of suitable quantities of a kind of iron ore called " hematite," which contains a lot of oxygen. The oxygen from this ore combines with the carbon in the rest of the iron and both leave the furnace in the form of carbonic acid gas. By the proper manipulation, therefore, of the furnace, and the addition of the right quantities of hematite, the desired percentage of carbon in the whole mass of metal can be attained. And the process is sufficiently slow to permit of samples being taken from time to time to ensure that all is as it should be. Each of these processes is again divided into two, described as " acid " and " basic " respectively. It is only necessary to mention these in case the reader has seen them referred to and would like to know their meaning. The difference is in the material with which the furnace or converter, as the case may be, is lined. Each has the power of absorbing and so removing from the metal some impurity. For instance, some forms of pig iron contain a high percentage of phosphorous, an element which is fatal to good steel. By giving a " basic " lining to the furnace or converter this is extracted from the metal, and thus ores which would otherwise be useless can be turned into good steel. The steel industry of Germany in particular benefited from the invention of the basic process, for there are vast supplies of ore in Lorraine and 132 HOW RAILS ARE MADE Luxemburg which were till then useless. For this process to work well the percentage of phosphorous in the ore needs to be fairly high to commence with, and then it is doubtful if all is got rid of ; hence basic steel is not quite so reliable as that made by the " acid " process. When a basic furnace or converter is re-lined the material of the old lining is ground up and then forms the familiar chemical manure known as " basic slag." However it may be made, the steel when ready is run off into tall rectangular iron boxes called " ingot moulds." The moulds are open at both ends and stand upon an iron floor. When set the steel thus forms an ingot. At this stage we must notice the very wonderful machines with which a modern steelworks is equipped. They belong, as it might be expressed, to the crane family, but they are not simple cranes, being each designed for a particular operation. Take the case of a " stripper." It runs on lines overhead, just like the overhead travelling crane to be seen in so many large works where heavy things have to be handled. Its duty is to remove the moulds from the ingots ; for you must remember that the mould for, say, a 3-ton ingot (an average size) is itself no light weight. So the stripper lays hold of the mould and pulls it upwards ; but not only that, at the same time it pushes downwards upon the ingot itself, lifting the mould, but holding the ingot down ; thus there is no chance of the ingot sticking in the mould and being carried away in it. HOW RAILS ARE MADE The furnaces, too, which we were considering just now, are attended by a mechanical attendant which picks up half a ton of materials and puts it into the furnace as easily as a man might throw in a handful. When a quantity of material needs to be put into the furnace it is first placed in a big, strong, steel box ; then the machine puts forth its arm in an almost human manner, takes the box, carries it along, thrusts it into the furnace, turns it over, withdraws it empty and takes it back again for more. At later stages it is necessary to place ingots and other heavy masses of metal in furnaces to be re- heated, and here another type of " charging machine " comes into play. It has not only an arm, but a hand. It can pick up a large ingot between thumb and finger, place it in or take it out of a furnace, as may be necessary, and carry it about from place to place. These machines, although now largely constructed in Great Britain, were first introduced in the United States, where the shortage of skilled workmen has brought out so many labour-saving devices. Apart, however, from the saving of labour (thereby meaning saving of expense) there is a humanitarian aspect. The handling of these great hot masses by human hands, while in many cases possible, is work which no human being ought to be asked to do. It is too wearing, and to do it for long almost de-humanizes a man. Hence these wonderful machines, controlled by man, but actually worked by electric motors, confer a twofold benefit upon humanity. But we must get on. We have reached the point 134 HOW RAILS ARE MADE where an ingot has been cast and the mould removed by a stripping machine. It now requires to be re- heated, so a machine picks it up and carries it away to a furnace. This is in some cases under the floor, so that the ingot is just dropped in, in a vertical position ; or it may be like an elaborate form of the domestic oven. The underground type of furnace is called a " soaking pit," since the ingot needs to be thoroughly soaked through with heat and equally softened throughout. Then it is lifted out and passed through a suc- cession of " rolling mills," machines which are in principle nothing more than the domestic mangle, but with grooves cut in their iron rollers. At each rolling the width and depth is reduced and the length increased, until at last the ingot has been rolled down into the familiar shape of the railway rail. Of course, a single ingot will make more than one length of rail, so that as the rolling goes on and the bar lengthens it has to be cut several times, an operation performed by a circular saw. In travelling to and fro through the rolling mills the steel moves upon what are termed " live rollers," paths formed of iron rollers let into the floor and all driven round by a motor. Thus the piece of steel on issuing from one mill travels automatically upon the rollers for some distance. If, then, as is probable, it needs to go back through the same mill, but through a different groove (for there are a series of grooves upon the rolls in a single mill) the rollers are reversed and the steel starts back again, being guided by men with tongs into the fresh groove. HOW RAILS ARE MADE Meanwhile, the rolling mill itself has been reversed, and through the piece of metal goes. Having finished at one mill the rollers carry it quickly along to the next, and so, from the time it leaves the re-heating furnace, passes through all the rolling operations and finally emerges as rails, only a few minutes is occupied. Thus we have traced the life history of a steel rail from the ironstone quarry until the time when it is ready to be used. 136 CHAPTER X THE STORY OF THE BRIDGES IT is a great mistake to think that the big ex- ceptional bridges are the only interesting ones. On the contrary, the little ones, the everyday ones, so to speak, have an interest all their own. Has it ever occurred to you that these despised things are by far the most important ? Look at it this way. Take away the Forth Bridge. The North British Railway would still be able to carry on. Certain trains would have to go by a longer route and it might be necessary for some people to use a ferry, but the work of the railway could go on. Suppose, however, that all the little bridges all over the line were to disappear ; the ones that span roads and streams, lanes and ditches ; the railway would then for all practical purposes cease to exist. So this chapter will be devoted to the little bridges. Railway engineers divide bridges roughly into two classes, " under-bridges," which are actually underneath the rails, and " over-bridges," which carry something else across the line. Of these the under-bridges are naturally the most interesting to us. Bridges are again divided up in another way according to the way they are made. We will take these one at a time. THE STORY OF THE BRIDGES First of all there is the " plate-girder " bridge, commonly used to span ordinary roads. It is so called because it is built up of girders made largely of steel plates. But what is a girder ? you ask. It is another name for a beam, the custom having arisen of saying beam when it is of wood, but girder when it is made of iron or steel. A plate-girder, if it were sawn in two and then looked at endwise, would look like a huge letter I. The vertical part is the web and the two horizontal parts are the flanges. The strength resides mainly in the flanges, the chief duty of the web being to hold the other two together. The commonest form of bridge consists of three of these girders with their ends supported on brick piers. The main girders lie parallel, shorter ones, called cross girders, filling in at right angles. Upon the cross girders longitudinal sleepers of wood are placed, and upon them the rails are fixed. Thus each line of rails runs between two main girders, the middle one of the three being made doubly strong because it may be called upon to carry two trains at once, while the outer ones cannot have to bear more than one. The weight of the train falls firstly upon the timber sleepers, and is by them dis- tributed on to the cross girders, the ends of which are in turn held up by the main girders. These bridges are not made by the dozen all alike, but each has a history, a personality of its own, so to speak. It commences in the engineer's drawing office at the head-quarters of the railway. The order 138 THE STORY OF THE BRIDGES goes forth to the steelwork section of the office that a bridge is required at a certain place, and then an expert draughtsman sets to work to design it. The length is fixed for him by the width of the road, the load which it will have to carry is a string of the heaviest locomotives which the line possesses or is ever likely to possess. It is very unlikely that an ordinary bridge over a road will ever be crowded as full as it can be with the heaviest engines, but such a thing is possible and must be provided for. He knows the width necessary to carry two lines of track, and with these three items of information to go upon he sets to work. Some of his points he knows by heart. For example, experience has shown that the most suitable height for a girder is one-twelfth of its length, so if there be no special reason to the contrary he makes his main girders as many inches in height as they are feet in length. The other details he works out by mathematics, in many cases using formulae which are known to all designers of bridges, in other more difficult cases using diagrams wherewith to find out the stresses in certain parts, in other cases still calling upon his experience. In one way and another, then, he builds up the design on paper until a carefully finished drawing is complete. Ultimately copies of this drawing, or rather, one ought to say these drawings, for there are always a number of them showing different views, find their way to a works where the bridge is to be made. The drawings are made to some convenient scale, THE STORY OF THE BRIDGES but at the works the parts are drawn out actually full size, in chalk, upon a floor. Then a template is made of each part in thin wood. A template might be called a full-sized representation in wood of what the iron part will be like w r hen it is finished. As has already been said, the web is made of plate, the flanges are made of one or more plates, frequently one at the ends where the stresses are least, but several plates piled one on top of another where the stresses are greatest, in the centre. It is interesting to note that the stresses in the flanges and in the web so work out that the flanges have to be thickest in the middle, but the web has to be thickest at the ends. Then the flanges have to be connected to the web by means of " angles," bars which viewed endwise look like a letter L. There are limits, of course, to the length which plates and bars can be made, and so joints have to be formed in places, which is done by butting the two pieces together and then covering the place with another similar plate or bar of short length. Then, again, the tendency of the train when it passes over a bridge is to crumple the web up, and to stiffen it there are usually a number of vertically placed angles which, because of their purpose, are called " stiffeners." All this has been explained to show why the bridge builders go to the trouble and expense of drawing the parts out full size and then practically making each part in wood before it is made in iron. All the different parts mentioned have to be con- nected to other parts by rivets. The holes in one part 140 THE STORY OF THE BRIDGES must correspond accurately with the corresponding holes in another part, and a slight error in one lot of holes might easily cause a costly piece of steel plate to be wasted. So templates are made first, just the correct size, with every hole in its right position. These templates can then be compared and tried together, inaccuracies can be put right and adjustments made, so that when, finally, they are copied in steel the steel parts can be relied upon to fit each other. It needs a very skilled man to make the tem- plates, but when they are finished satisfactorily he can hand them over to a less skilled man, who will mark off the plates and bars of steel according to the templates, which bars and plates will then pass on to less skilled men still, who will cut them and punch holes in them according to the marks. The parts, having been thus prepared, are then put together much as a boy puts " meccano " parts together, and fastened temporarily with bolts and nuts. Work of this description used to be done mostly in the open air, whence arises the fact that a place where bridges are made is often called still a bridge- yard. Nowadays, however, the yards are mostly covered in, at any rate by a roof, although the sides are often left open. This enables work to be carried on in all weathers. The roof is always a high one, to accommodate an electric overhead crane. Not only is the crane driven by electricity, but sometimes it has a magnet in place of a hook for lifting the plates and other parts about. 141 THE STORY OF THE BRIDGES There is not a great deal of other machinery. There are usually rows of drilling machines for drilling holes, punching machines for punching holes (where such are permissible), shearing machines for cutting plates, and in modern works a machine called a " cropper," the function of which is to cut bars, also various saws. The drilling machine is well known and needs no description. The punching machine is a very simple contrivance ; a steel punch goes up and down continuously, entering at the bottom of its stroke a round hole in a steel die ; the plate or bar to be punched is just slipped under it when it rises, and on descending it pushes a little round disc of metal through the hole in the die. Punched holes are not so clean or so accurately placed as drilled holes. The shearing machine is similar to the punching machine, except that instead of a punch there is a steel blade which rises and falls against another blade much as the two parts of a pair of scissors move against each other. A piece of steel inserted between the two blades suffers the same fate as a piece of paper between the blades of a pair of scissors. The cropper is a special kind of shears which cuts off bars of all shapes just as easily as the ordinary shears cuts plates or flat pieces. The saws used are generally of the circular variety, in principle identical with that to be seen in carpentry shops. A steel disc with teeth cut in the edge turns round in contact with the object to be cut. In the case of the metal saw the speed is much slower than with the wood saw, and the saw is kept cool by a 142 THE STORY OF THE BRIDGES constant stream of soapy water driven on to it by a little pump. There is, however, one very remarkable machine sometimes to be seen in bridgeyards known as a high-speed sawing machine. The ordinary saw is of hard steel, and it cuts the softer steel because of its hardness ; if it were not hard it would not cut ; moreover, it is never allowed to get hot, for if it did it would become softened and unable to do its work. In this strange machine, however, the saw disc is of soft metal, and it is allowed to get as hot as it likes. It is a well-known fact that if two things are rubbed together they become hot, and that fact which is a nuisance in most saws is actually turned to valuable account in this one. The saw, rubbing against the object to be cut, makes it soft because of the heat which is generated. The saw itself, whizzing round in the air all the time, does not suffer this softening as the stationary object does and so it is able to rub its way through. Acting in this manner a disc of soft steel can cut through a piece of the hardest steel ; probably the only case in which a thing cuts something harder than itself. But we must get on. When all the parts have been put together and secured temporarily with bolts the latter have to be taken out one at a time and rivets put in their place. It may be wondered why this should be necessary, and the reason is twofold. First, a bolt and nut may shake loose, which a rivet can never do ; and second, unless carefully fitted at considerable cost the bolt never quite fills the holes, whereas a properly driven rivet 143 THE STORY OF THE BRIDGES does. It is easy to see that unless the holes be entirely filled there will be a little " play," which will get worse and worse until the bridge might even fail as the result. There are three methods of doing this very im- portant work of riveting. One is by hand. Three men and a boy form a " squad " ; the boy " hots " the rivets in a little forge and throws them across to one of the men, the " holder-up." This man inserts each rivet as he receives it in a hole, pushes it right in, then holds it in with a heavy hammer. The other two men then attack the end which projects at the other side, first of all hammering it down well into the hole to ensure the hole being filled, then hammering over what still projects in such a manner as to form a rough head, and finally, one man throwing aside his hammer and holding a cup-shaped tool over the roughly formed head, which tool is then hammered down by his mate, a nicely shaped head results. The second method is by the use of a pneumatic " pistol " hammer, as described in connection with the visit to a locomotive works. The third way is to use what the workmen call an " iron man." This may be described briefly as an enormous thumb and finger which, actuated by hydraulic pressure, just squeeze the rivet into shape. The observant traveller will probably have noticed that many small bridges, such as those now under discussion, have no cross girders, or rather that these girders take the form of steel troughs attached together so that they constitute a continuous floor 144 THE STORY OF THE BRIDGES all over the bridge. This " trough-flooring," as it is termed, is made by pressing steel plates in a powerful hydraulic press. Of course, even when the bridge is finished in the works there are still a number of holes filled only with bolts or else quite empty, for the bridge will have to go to its destination in parts and be put together there, the final riveting being done on the spot. In many respects this placing in position is the most romantic incident in the bridge's history, as the following actual descriptions will show. When a line is first made the bridges are taken along in parts either by lorries on the road below, whence they are hoisted into position, or else they are taken along on the partly finished line above. In either case the work can be done in the daytime and more or less at leisure. When, as is often the case, the bridge is to replace an older one in an existing line, the work has to be done at night or on Sunday afternoon, between trains, the traffic going on all the time just as if nothing were happening. Success is then possible only as the result of the most careful preparations. Everything has to be thought out beforehand down to the smallest detail, for the lack of, say, a single tool might throw the whole thing out of gear, the favourable interval in the traffic might be missed and the whole programme have to be postponed for a week. The first bridge that we will think of was on one of the best known English lines, over a main road connecting two towns ; it carried two lines of railway with a fairly continuous traffic. K 145 THE STORY OF THE BRIDGES The old bridge was made of cast iron, a type of construction never used now, as cast iron is not considered reliable enough to withstand the heavy shocks caused by the passage of modern locomotives. The first thing to be done, therefore, was to get the old bridge out, and for this purpose a staging of timber was built beneath it. It would be almost true to say that a temporary bridge of timber was built underneath the other one. When this temporary bridge was finished wedges were driven in between the cross girders of the old bridge and the temporary one, so that after having carried the line for fifty years or so those old cast-iron girders were at last relieved of their load. The cross girders were then disconnected from the old main girders until, one Saturday night, they were taken right away. Saturday night was chosen because there was then the least traffic. What there was was diverted on to one line, so that for a few hours trains were passing both up and down over the same rails. To prevent any danger of collision, an official with a white band on his arm travelled on every engine which passed. He was a sort of human substitute for a staff. No train was allowed to move on to the line unless he was on it. A big crowd of workmen were there, brilliant flare lights were lit, officials were there to represent the different departments of the line. The travellers by the passing trains may well have wondered what was the matter. As soon as the trains had all been diverted to one line the men started to attack the old road and to 146 THE STORY OF THE BRIDGES pull up the rails. Then, at the first considerable interval between two trains, an engine brought a power- ful crane and some trucks along. The crane quickly picked up the big centre girder, placed it on a truck and then the line had to be cleared for another train. Thus, at intervals two of the main girders were removed and also the cross girders from under one line, which was then re-laid upon the temporary bridge and the double line working restored. The whole operation took less than six hours. In like manner, the next Saturday night was employed in removing the third cast-iron girder, and in addition the new girders were brought along on trucks and dropped by two cranes, one holding each end, into position. Two more Saturday nights were spent, one in slipping the new cross girders into position, the other in putting in rivets which could not be got in during the week. Then the temporary wooden structure was taken away and the new bridge stood finished and complete. Where bridges have to carry only a light load the solid " web " is often replaced by a light lattice work. This form of structure is very popular for footbridges. The name lattice girder is applied to such. The writer was once responsible for the fixing of two lattice girders to carry a signal cabin above a main line just out of London. There were twelve pairs of rails under this bridge, and the longest interval between trains was about forty-five minutes in the small hours of Sunday morning. The girders were 90 ft. long and 12 ft. deep. Since, of course, the underside of them had to be high enough to 14? THE STORY OF THE BRIDGES clear the traffic, the upper edge was about 25 ft. up in the air, far above the reach of any travelling crane. They had, therefore, to be lifted by means of a " derrick," a huge timber 40 ft. long and 10 ins. square, with pulley blocks lashed to its upper end. The mere raising of this timber was in itself no small matter, but it was managed during the week by lashing some blocks to a conveniently placed telegraph pole. Then when the time came it had to be gradually " walked," as the workmen call it, from the side of the line to the centre of the twelve roads. By " walking " a derrick is meant sliding the foot of it along inch by inch, while men let out some of the guy ropes and pull in others in order to keep it upright. Eventually the rope was attached to one of the girders, passed up to the pulley blocks at the top of the derrick, down again to a block at the foot of the derrick and then to a locomotive. This hoisting by means of a locomotive, particularly in the middle of the night, is an exciting business. The foreman gives the word, the engine starts to move and so to pull the rope, things creak, chains suddenly settle down to their various jobs with a crack, you see the girder rising from the ground, and inevitably, especially if you are in any sense re- sponsible, the thought comes, " suppose something broke." All concerned breathe more freely when the thing is at last securely fixed in its place. When a pair of girders have to be lifted like this (and there are always two) the second one is worse than the first, because the first gets in the way. So it all has to be planned out mentally beforehand, 148 THE STORY OF THE BRIDGES or on paper, to make quite sure that everything will come right. It is not only light bridges which are of the lattice structure. There is one, for instance, near where these words are being written, across a very wide road and carrying the heaviest main line traffic, which is of the lattice type. The reason for this is that it is too big for a simple web of plates. Plates are not made large enough to work conveniently, and even if they were it would be found more economical in such a large bridge to place the plates, reinforced by angles, in a lattice arrangement rather than as in plate-girders. Thus we may say that for under-bridges of small or moderate size the plate-girder bridge is best, for very large bridges or for bridges to carry light loads the lattice form is best. There are many cases, particularly in large bridges, where the upper side of the girder is given the form of an arch. Those are spoken of as " bowstring " girders, from their similarity to the bow of an archer. The science of bridge design is so well understood now that very often bridges are not tested, but in some special cases they are tried in the following simple manner. A wooden rod is fixed in some convenient way against the centre of the bridge and a mark is made upon it showing the level of the bridge. Then some heavy locomotives are made to stand upon the bridge and the amount of bending which takes place is noted. Very seldom is anything found to be wrong. So when you go on a railway journey, the last thing you need be anxious about is the safety of the bridges. CHAPTER XI HOW SINGLE LINES ARE WORKED BY " single " line is meant not that the trains run on one rail, as has been proposed in the " mono-rail " schemes, but that trains run both ways along a single pair of rails. It is evident that such a line has dangers of its own far more terrible in their possibilities than the risks of ordinary double lines. The obvious way to remove these special risks is to make the lines double, to have one pair of rails for up trains and one for down trains, but there are many cases where the amount of traffic does not justify such a large expense. There are places, even in so densely peopled a country as Great Britain, where only a few trains are needed between two points, yet those few trains may be quite important ones. In such cases a single line is quite sufficient, and it would be simply a waste to make it double. Some other means, therefore, has had to be adopted to ensure safety. In the first place, nearly every single line has short lengths at convenient intervals where the line is doubled in order to afford passing places where one train may pass another. The problem, in those cases, is to ensure there shall not be more than one 150 HOW SINGLE LINES ARE WORKED train at a time in the space between two passing places, at all events not in the same direction. The only exceptions are short branches, too short to need any passing place, where safety is ensured by having only one engine to work all the trains on that branch. That is perhaps the simplest method of all, but unfortunately it cannot be applied, except in these comparatively few cases. An arrangement often resorted to when, through an accident or other emergency, a piece of line has to be worked as " single," is to have a " pilotman," as he is termed, a special official told off for the purpose and distinguished by a band round his arm ; a train is only allowed to move on to the single line when this man is on the engine. The same principle underlies the " staff " system, which was the first system to be used on single lines generally. Under this there is for each section of single line a special " staff," generally a metal rod, clearly marked in some way with the name of the section to which it applies. The rule, then, is that upon no account whatever may a driver move a train on to the section until he has the staff with him. At each passing place he gives up the staff for the section he has just left to the stationmaster or signalman, and receives in exchange the staff for the section which he is about to enter. It will be seen at once that this arrangement is all right so long as the trains alternate regularly, first an up train, then a down train, all through the day. But suppose, as must often happen, that several 15* HOW SINGLE LINES ARE WORKED trains follow each other in the same direction without one in between to bring the staff back, what then? This is overcome, in the following manner, by the " staff and ticket " system. At each passing place there is not only a staff, but a box containing certain printed tickets. The staff has, on one end of it, a projection which forms a key, by means of which this box can be opened. If, therefore, a signalman or stationmaster knows that there will be two or more trains in the same direction before one comes the other way, he may use the staff to unlock the box and take out a ticket. This he hands to the driver of the first train. He does not give him the staff under these conditions ; he shows the staff to the driver, but gives him the ticket. Then the driver may proceed. If there are more than two trains going in the same direction, the driver of the second one is also shown the staff and given a ticket, and so on until the last of the series. To him the staff is given in the ordinary way. That arrangement is all right up to a point. It has the disadvantage that a train may enter a section before the preceding one is clear away, and so it has to be worked in conjunction with telegraphic messages between the two ends of the section, like the block signalling on an ordinary double line. It also has the disadvantage that if a train turns up unexpectedly at the commencement of a section when the staff happens to be at the other end it has either to wait a long time for a train to bring the 152 HOW SINGLE LINES ARE WORKED staff, or for a man to bring it, either on foot or on horseback. Needless to say, a system with so great a draw- back as this was not allowed to prevail for long before someone found a means of avoiding the difficulty. Hence arose the " tablet " system, the system which, in one form or another, is now used on single lines all over the world. In this system there are two instruments for each section of single line, one at each end, connected together by wires, like two telegraph instruments. They are exactly alike, consisting externally of a wooden cabinet with certain knobs and indicators attached, and together they contain a number of tablets, usually thirty or thereabouts. To understand how this works it is simplest to regard the two instruments as forming really one, linked together by the wire, and the construction is such that only one tablet can be out at a time. As soon as one has been taken out all the others at both ends are securely locked up, and so they remain until the one has been put back. A tablet may be taken out at either end of the section and put back at either end, but there can only be one out at a time. This is then given to the driver as a sign that he may proceed, and he must not proceed without it. The tablets are little pieces of metal carefully marked to show what section they belong to and also numbered, so that each one can, if necessary, be distinguished from any other. They also vary slightly in shape, so that it is impossible to put one into the wrong instrument. HOW SINGLE LINES ARE WORKED If the flow of traffic is mainly in one direction the result is that the tablets accumulate at one end, and to deal with this it is arranged that when the number at either end has fallen to a certain limit, say five, the signalman advises the telegraph linesman, who thereupon sets it right. This man is provided with a key, by means of which he can take out the surplus tablets from the end where there is an accumulation. He can only do this subject to very special conditions. He has to make a list of the tablets which he takes out, noting the distinguishing number on each in a book which he carries for the purpose. This has to be countersigned by the signalman at the box where he takes them out. He must on no account let them out of his possession until he places them in the instrument at the other end, and when he does that he must get the signature of the signalman there. At first sight it seems that the mere possi- bility of any man being able to take out a handful of tablets at once is a source of danger, but the strict regulations and the exchange of signatures with the two signalmen entirely remove this. But we have not yet reached the last of the wonder- ful precautions embodied in this system. There are signals at the passing places on a single line, just like those on a double line, and a driver has to observe these even if he has a tablet in his possession. This is intended to guard against, among other things, a driver thoughtlessly proceeding without the tablet. On some lines these signals are normally locked at danger and can only be unlocked by using the tablet '54 HOW SINGLE LINES ARE WORKED as a key. Thus if the signal is lowered it is a proof that the free tablet is at that end. There we have a species of inter-locking between the tablets and the signals. Something similar is done where there are points on a single line. It will be clear to anyone that there must be places where the presence of a brickfield, a stone quarry or something of that kind may necessi- tate a siding in the middle of a stretch of single line. How, then, can it be ensured that the points of such a siding are always properly set for an approaching train ? This is how it is done. A train comes along which has trucks to put into the siding, or which has to call to fetch trucks out. Of course, the driver has the tablet with him. When he approaches the points he stops, and the guard gets down and to him the driver hands the tablet. Now the points are normally locked in the correct position for trains to run straight along upon the main line, so the guard has first to unlock them. To do this he raises a spring, pulls out a slide from the locking mechanism, puts the tablet into a cavity in the slide and then pushes it back. The points are now unlocked, but he has lost the tablet. It is the tablet now which is locked up, for when once he has moved the points for the train to go into the siding he cannot pull the slide out again. All is safe, therefore, and no other train can approach from either direction while the points are open. Having finished, the guard restores the points to their normal state, when, and not before, he can HOW SINGLE LINES ARE WORKED pull the slide out again and regain possession of the tablet. The points must be right, therefore, before another train can pass. Having received the tablet back from the guard the driver can then proceed upon his way. The tablets are usually placed, when in use, in a leather pouch with a large loop-shaped handle. The purpose of this is to enable the man on the engine to catch it upon his arm as he passes a passing place, without having to stop. In some places this idea is carried even farther, and the bag is hung upon a post beside the line, so arranged that a projection upon the engine catches it, in which case a fast train can run past a tablet exchanging point without stopping or even slowing up materially. By similar means the tablet for the previous section can be hung from the engine and left, after passing, hanging upon a projection upon the post, so that the complete exchange of one tablet for another is practically automatic. As has been pointed out already, a line may be single because few trains travel over it, yet some of those few trains may be quite important ones, which it is desirable to run as fast as possible, so that this tablet -changing device is very valuable. There is a modification of the tablet system in use at some points, called the " permissive tablet system." This is specially useful where a section is a long one, and it may be desirable to let one train follow another fairly closely, at a shorter distance apart than the length of that section. This would be likely to occur upon a line serving a growing HOW SINGLE LINES ARE WORKED district, where the conditions are being approached which will make it worth while to double it. In such a case the permissive tablet arrangement permits a signalman who holds an ordinary tablet to obtain another one of a different kind a " per- missive tablet." Having, then, several trains to pass through quickly in the same direction he first obtains the ordinary tablet. This enables him to obtain " per- missive " tablets for the earlier trains, yet prevents a train entering the section from the other end. The last of the series takes the ordinary tablet. This, it will be seen, is very similar to the staff and ticket arrangement. The later trains of a series are, of course, warned to go carefully, prepared to stop short of any obstruc- tion. There is another system called the " electric staff " system, but this is in all essential features similar to the tablet. '57 CHAPTER XII RAILWAY SIGNALS THE earliest signals were formed by a man's arm. We see the same thing even now when a guard starts a train from a station. Hence it was quite natural that when a permanent signal mounted upon a post came into use it took the form of an arm projecting out from the post horizontally. At first these arms had three positions, and it is a very interesting fact, as we shall see later, that after being abandoned and out of use for a great many years, the three-position signal has come into vogue again on certain lines. These three positions were " horizontal," meaning " stop," half down, at an angle of about forty-five degrees, indicating " go on, but keep a careful look out," and " vertical," which showed that the line ahead was clear and that the driver might go on with confidence. The arms were then operated by levers at the foot of the post, and the man often had nothing more than a shelter, as a " fogman " has nowadays. There was no need for a cabin then, apart from the comfort of the signalmen (and such things were not thought much about in those days), because there 158 RAILWAY SIGNALS were no instruments then. The signalman worked to his watch and nothing more. When a train passed him he noted the time ; after a certain number of minutes had elapsed he put the signal half-down ; after the lapse of a certain further interval he let it right down. That was all he did, and while it was thought at the time to be sufficient we can easily see how easy it would be under such conditions for accidents to happen. As a matter of fact, little else was possible at that time, for the electric telegraph had not been in- vented and modern signalling is based almost entirely upon the use of the telegraph. However railways would have been worked if the telegraph had not come along just in the nick of time, is an interesting subject for thought. Let us trace the development of the modern signalling systems from these simple beginnings. At first we may picture to ourselves the addition of a simple " needle " telegraph instrument to the signalman's outfit, enabling him to keep in touch with his colleagues on either side and to learn from them when trains duly reached them. With the installation of these instruments came the need for better shelter, leading eventually to the comfortable and well-fitted cabin of to-day. The use of the telegraph led almost inevitably to the invention of the " block " system. A signalman was instructed not to lower the signal for a train to proceed until he had heard on the telegraph that the previous one had safely reached the next signals. There you have the basis of the " block RAILWAY SIGNALS system," the chief cause of the safety of modern trains. Another thing which happened soon after the signal was first installed in its primitive simplicity was the discovery of interlocking. Who actually invented this is somewhat of a mystery, but the following story is given on the authority of an official of one of the great British railways. At a certain small station there was a level crossing. This was protected by a tall signal worked by a lever at its base. When the gates were open to road traffic, and therefore closed across the railway, this signal was supposed to be kept at danger. When the gates were shut to the road and open to the railway, then, and only then, was the signal allowed to be lowered. It was the stationmaster's duty to supervise this and see that it was done correctly. Now a train used to come through that station every evening at nine o'clock. It did not stop, so that the stationmaster had no need to be there, except to look after the working of the signal. But nine o'clock was the hour when the excellent stationmaster liked to have his supper, so that the call of supper and the call of duty came into conflict. Evidently this official was an ingenious man, for he contrived, after a while, to have his supper at the desired time without in any way endangering the train or anyone else. He noticed that if he fixed a stout bar to the gate in a certain way, it would prevent the signal being worked ; it would project itself just above the lever, so that it could not be moved. 160 By permission of the] [Great Western Railway. THE NEWEST KIND OF SIGNAL. " Three-position " signals are now coming into extensive use. The one on the right is at danger ; the one on the left is at " proceed with caution." To indicate safety the arm goes straight up. The corresponding lamps are red, yellow and green. The arm is worked by an electric motor in an iron case fixed to the post. RAILWAY SIGNALS This, of course, happened only when the gate was in one certain position, namely, open to the road. Thus, so long as the gates were open to the road and closed against the train the signal could not possibly be lowered. Before it could be lowered the gates had to be opened for the train. So the good station- master was able to have his supper, knowing that his assistant whom he had left in charge could not make a mistake. Even if that be not the true story of the origin of " interlocking " it is quite .a good story and serves to indicate very clearly what " interlocking " really is. To-day that principle is applied to all sets of signals. All those which need to be operated in connection with others are so interlocked with them that they cannot be pulled except in certain permissible com- binations. Indeed, on some lines the apparatus in one cabin actually locks and unlocks that in another by electricity. But to that we will return a little later. So far we have traced the growth of the two great underlying principles of signalling, first the " block system," under which it is decreed that not more than one train shall be between two signal cabins at the same moment, and second, that the apparatus in any one cabin shall be so interlocked that a careless signalman simply cannot lower contradictory signals. To both of these principles there is added another one, without which neither would be perfect. This third principle is that everything shall be so arranged that failure of apparatus shall stop traffic rather than endanger it. L 161 RAILWAY SIGNALS This is well illustrated by the way a signal is fitted up. Everyone is familiar with the heavy weight on the end of a lever to be seen at the foot of every signal post. The purpose of that is to keep the wire taut. The signal is, of course, operated by a wire from the signal cabin, and in order to lower the arm the wire has to be pulled. One is apt to think that the signalman lets the arm fall when the line is clear, but that is not the case ; he actually pulls it down by pulling up the balance weight. Thus, should the wire break, the arm flies to danger. Indeed, the principle is carried still further OOVN DOWN HOME STARTING DieTAHl Fig. 9. DIAGRAM SHOWING THE NAMES or SIGNALS AT A WAYSIDE STATION. than that, for the arm itself is actually loaded at its short end so that in the event of the rod connecting arm and balance lever becoming detached, a most unlikely thing, the arm itself will go to danger. This result is attained by making the iron frame which carries the coloured glass heavier than it need otherwise be. On some lines nowadays the same effect is attained by making the signal arm go upwards instead of down to indicate line clear. Generally speaking, there is a signal cabin at every station, and for each line there are generally three signals. Near to the station on the side at 162 RAILWAY SIGNALS which the train enters, there is one called the home signal. It is generally on the top of a tall post, for it is the most important of the signals and may need to be seen from a considerable distance by trains which are not stopping at the station. At the other end of the station there is a second signal, usually on a short post, called the starting signal. The third is the " distant " signal, and its place is about 800 yards back, behind the home signal. It is generally distinguished by having a V-shaped notch cut out of the end of the arm. At a distant signal trains do not stop, for it is only an indicator to warn an approaching train if the home signal is against it. Thus, if a distant signal is up, or " on " as the railwayman calls it, the driver does not stop, but slows down and keeps his train in hand ready to stop at the home signal if need be. The purpose of the starting signal is this : A train is approaching a station where it is booked to stop, but the section ahead is not clear, for the preceding train has not yet passed the next cabin ; the signal- man, therefore, keeps his home signal up until the train has nearly stopped ; then he lowers it and allows the train to draw slowly ahead up to the starting signal. But for the latter he would have to keep it standing outside the station until the section ahead had become clear. Where there is a long distance between two stations there is often an intermediate signal cabin ; there are also cabins at junctions where there are no stations, but every cabin has a similar set of signals for each line and for branches if there be any. 163 RAILWAY SIGNALS Moreover, every cabin is in electrical communication with the cabins on either side of it, and is itself full of wonderful devices of a mechanical nature to prevent the signalman making a mistake. At junctions or where there are cross-over roads or sidings, the points as well as the signals are worked from the cabin, and points and signals are inter- locked so that they can only be worked properly together. Let us, in imagination, take a look inside an ordinary typical signal cabin. Its main feature is the row of strong steel levers. These are about the right height for a man to pull easily, as, indeed, they need to be, for a lever which operates distant points calls for some good muscular effort to move it. The levers are pivoted about the level of the floor, and their upper halves are guided by a framework of iron with slots in which they can move to and fro. Each arm, also, is fitted with a catch which holds it in position, except when the man is ready to move it. Above the row of levers is a shelf, the " instrument shelf," upon which stand all the marvellous electrical devices by which the signalman is assisted in his work. Every instrument has its label setting out clearly what it is for, and every lever has a little tablet showing the signal or switch to which it relates. The levers are grouped together, so that all those likely to be pulled at the same time are near at hand, and they are further distinguished from one another by their colour, signals being one colour and points another. 164 RAILWAY SIGNALS Below the floor is the interlocking apparatus, one of the most beneficent pieces of machinery ever invented. To it we will now turn our attention. The basis of it is an oblong block of iron as long as the row of levers and of a -width which varies in different cabins, but may be put as somewhere about a foot. In the upper surface of this " locking trough," as it is called, there are a number of grooves, some long, running lengthwise, and some short, running crosswise at right angles to the first. In each of the short grooves there fits a steel slide smooth of surface, and of such a size that it fits nicely, and is, therefore, free to slide endwise, but without shake. It is not possible to describe this intelligibly merely in words ; the aid of a series of three diagrams is necessary. In the first of them we have a representation of a fragment of a locking trough and two short pieces of slide. Everything is cut away, except what is necessary to show clearly how this mechanism works. Slide A it will be noticed has a notch cut in its right- hand side, while slide B has a similar notch in its left side. In one of the longitudinal grooves there lies a short piece of steel called a lock, and in the illustration it is shown with one end fitting into the notch in slide A, while its other end is close up against the edge of slide B. Now supposing someone were to try to pull slide A, he would find it impossible to do so, because of the lock engaging in the notch. On the other hand, slide B is quite free. Suppose 165 RAILWAY SIGNALS it be pulled, so that we get the state of things shown in the second. Now A is free, because when it is pulled the lock is able to slide to the right into the notch in B. GROOVE FOR SJL1D1 GROOVE FOR LOCK LOCK Fig. 10. This diagram shows the beautifully simple means by which the signal levers are made to lock and unlock each other, so that a signalman cannot make a mistake. Slide A cannot be pulled because of the lock, but slide B is quite free. Suppose slide B to be pulled, then we get the position shown in the next diagram. Thus we get the position shown in the third, where slide A is free, but slide B is locked, exactly the reverse of what we started with. Therefore, slide A must 166 RAILWAY SIGNALS be restored to its first position before slide B can be used again. This is, of course, merely a simple illustration of the principle. In actual application the various inter- locking combinations are very complicated, and the result of the most careful thought and consideration, but however complicated they may be, when once the necessary notches have been made in the slides and the necessary locks put in position, the working of the apparatus is beautifully simple. It is so simple LOCK U)CK Fig. 11. This shows how the pulling This shows how the pulling of slide B unlocks elide A. of A locks B in the pulled position. that failure is, humanly speaking, an impossibility, and the whole is so robust and strong that no signal- man, no matter how muscular he may be, can possibly pull " off " a signal which he ought not to do. The lower end of each signal lever is connected to a slide, so that the slide controls the movement of the lever absolutely. As an illustration of the effect of interlocking we may take the case of a junction where a branch goes off to the right in a " down " direction. A down 167 RAILWAY SIGNALS train in order to pass on to the branch will then have to cross the "up " line, and unless great care were exercised that point would be a source of great danger, for a " down " train to the branch might collide with an " up " train on the main line. In such a case it is so arranged that the points cannot be set for the " down " train to cross the " up " line unless all the signals controlling the " up " line are at danger, and further, as soon as the points are so set, it is impossible for those signals to be lowered. The interlocking apparatus effectually prevents any error on a point like that. All points the tongues of which point in the direction from which a train reaches them are called " facing points." For example, those on the " down " line at our imaginary junction are " facing points," but those on the " up " side would be " trailing points." It is quite clear that the former are much the more dangerous, for if not properly set and tightly held they might easily throw a train off the line, whereas if trailing points are not correct, the train itself, in passing over them, will tend to put them right. Great care is therefore taken to ensure the proper working of facing points. In the first place, there is one lever in the cabin for the purpose of moving the points from one position to the other ; then there is a second, the operation of which locks them or unlocks them, as the need may be. If a signalman, then, wishes to alter the facing points at a junction, he has, first of all, to unlock them by moving one lever, then he sets them in the 168 - 8 o S-S-H^ o ,. a ri S ~ S c o rt ^li .11 | I Jg 1 - "rt u o c c ">' 2f -S ei:i - a | si 5 > 'S o ^ IH O -M C ^ 1 a^-S " o I tiHJ ! 1 S a^ 2 3 T3 , 0| S o 3 ffi RAILWAY SIGNALS required position by means of another lever, after which he locks them afresh by replacing the first lever. The locking lever does its work through a small appliance placed upon the line close to the points, between the rails, called a facing-point lock. It is very simple, but very strong and reliable. A rod passes from each tongue of the points, both rods terminating in flat portions which slide in a groove in the apparatus. Each of these flat pieces has a hole in it, and through this hole there can shoot a bolt exactly similar to the bolt with which we fasten our front doors. To be more correct, each of the flat parts has two holes, so placed that when the points are correctly set in one position the bolt can shoot through one of them, and when in the other position through the other. Consequently, if anything should go wrong with the points, so that they do not close properly, the lock will not operate, for the bolt will not pass through either of the holes. Now the bolt is connected by rods to the locking lever in the signal cabin, so that if it will not go through a hole the signalman finds himself unable to work his lever and knows that something is wrong. More than that, if he cannot work his lever back into its right position, his signals are locked. Thus we see that, in effect, he cannot possibly lower his signals for a train to approach the junction until the points are properly set and locked. It is interesting to notice, too, that the rod from one tongue of the points is quite separate from that from the other tongue, so that each is locked 169 RAILWAY SIGNALS separately. If either tongue is wrong, therefore, the signals are locked at danger. Indeed, the care of the railway authorities goes even farther than this, for in many such cases " detectors " are employed as well. It is just possible that a long run of rod stretching from the signal cabin to a distant junction might give in some way, and so enable a signalman to move his lever without actually locking the points, and it is this danger which the detector guards against. It consists of a small cast-iron box securely fixed to the sleepers close to the points concerned. Through it there pass in one direction two slides, connected to the two tongues of the points. At right angles to these there passes another slide. The single slide crosses over the other two, but does not clear it, so a notch is cut in it through which the edges of the two slides pass. Thus, you see, the single slide cannot move, because of the two slides fitting into the notch. There are, however, two notches in each of the two slides, and these notches are made to correspond with the two correct positions of the points. When, therefore, the points are set correctly for either route the single slide can move, but if the points or either of them be the slightest distance out of a correct position the single slide is held. Now the wire which works the signal protecting these points is made to pass through the single slide, or rather the wire from the cabin is fastened to one end of it and the wire to the signal is attached to the other end ; in other words, the slide forms a 170 RAILWAY SIGNALS part of the connection between the cabin and the signal, so that if the points be wrong, no matter what may happen in the signal cabin, the signal itself cannot be lowered. Thus every possibility of failure is provided against. The instrument shelf now demands our attention. First and foremost, the " block telegraph " instru- ments call for notice. If would, of course, be quite possible for the signalmen to communicate to each other the necessary information for the working of the trains by ordinary telegraphy. It is safer, however, to use special instruments. There are several different varieties of these, but in essence they are the same. There are, of course, always two, one for the up direction and one for the down. Each of them consists of a neat little cabinet with a small glazed window, while at some convenient spot there is placed a bell, that for the up instrument being markedly different in tone from the other. Normally, there shows through the window the words " line blocked," while the operating handle below the window hangs down vertically. The signalman at the next cabin, by means of a prearranged number of rings on the bell, announces that he has a train coming along and asks for per- mission to send it forward. Our signalman moves the little handle over to one side and the ticket at the window changes to " line clear," the instrument in the next cabin thereupon doing the same. The other man then lowers his signals, and presently a signal on the bell indicates that it has passed him, whereupon our man moves his handle to the other 171 RAILWAY SIGNALS side, the words " line clear " disappear from the window and " train on line " takes their place. Presently, when the train has passed, our man places his handle vertically again, and the words " line blocked " reappear. This apparatus is very simple and therefore reliable. Its particular virtue is that it sends only three messages, the vital messages for maintaining the safety of the trains, and each of these is not a momentary signal, but remains on record until it is cancelled by the next signal. There is no excuse for a man thinking he has received the " line clear " signal a minute ago and letting a train pass on the strength of it. Unless the words are actually staring him in the face at the moment, he knows that he must not let the train go. Another thing about it, and this aptly illustrates what has been described as the third great principle of railway signalling, is that any failure stops the traffic rather than endangers the trains. The normal signal " line blocked " is produced by the cessation of the electric current. Battery failure or the breakage of the wire would not, therefore, bring a train into danger. A third point about it, simple, yet in practice very valuable, is that both instruments act in unison, so that both the signalmen know what signal has been sent and received, thereby making for a complete understanding between the two. Beside these instruments there are a number of others with special functions. For example, signals which cannot be seen easily from the cabin are 172 RAILWAY SIGNALS repeated by little models. There is a neat little box with a glass front, and inside it a tiny signal, the arm of which goes up and down in unison with the real signal outside. The acute observer may have noticed, while waiting at a station, the apparatus upon the signal for working these indicators. It consists of a little round box fastened actually upon the signal arm itself, and what may call attention to it is that a loop of flexible wire hangs down, connecting this to wires upon the post. Inside this little box there are two insulated contacts a little distance apart, and they are so placed that, when the arm is horizontal, a little globule of mercury falls between them and makes electrical connection. That enables current from a battery to flow and keeps the indicator arm raised also. As soon as the signal arm is lowered, however, the mercury rolls away from the contacts, cuts off the current and the indicator arm goes down also. Here again we notice two things : first, that by putting the apparatus actually on the signal arm itself several possible causes of failure are removed ; and second, that failure of current will not delude the signalman into thinking his signal is at danger when, in fact, it is not. Other indicators show whether the signal lights are burning properly or not. These are worked by the heat of the lamp expanding a metal bar and thereby closing two contacts. If these be together, current can flow from a battery and through an indicator in the cabin which shows the words " light RAILWAY SIGNALS in." If, however, the lamp should go out or even burn badly the bar will cool, the contacts will be drawn apart, the circuit broken and the indicator will then proclaim " light out." In addition to the mechanical and electrical devices for making railways safe, there are rules drawn up laying down certain methods which must be rigidly adhered to, methods which may be said to reinforce the purely mechanical or electrical safeguards. The devices so far described are such as may be found in the great majority of signal cabins. There are many others of a more or less special nature, in use on busy lines or under special conditions. For example, there are places where the signals are worked by compressed air instead of by hand, others where electricity is the moving force, others again where points are worked by hand and signals by electricity. There are stretches, too, where the rails themselves are made to do the signalling, which becomes auto- matic. There are several other electrical devices which deserve mention, but these will all be found in other chapters, as also will the special arrangements for working single lines. This chapter is intended to show the general basis of all signalling, without which the later descrip- tions might be hard to understand. CHAPTER XIII AUTOMATIC SIGNALLING ONE of the most fascinating things about the modern railway is the way in which, on some lines, the trains are made to be their own signal- men ; or rather, to put it more accurately, each train acts as the signalman in relation to the next one. As a typical example of this we will take the arrangements upon the Central London Railway, the second, in point of time, of the " tube " railways ; the one, in fact, in connection with which the name " tube " came into use. The previous one, the City and South London, was never called a tube, but when the Central London was first opened there was a universal fare of twopence for any distance, and some wag hit upon the idea of calling it the " two- penny tube " ; the name " caught on," and now the word tube is the recognized term for all the low-level underground lines. Before going into details, however, it will be well to explain the working of the " track circuit," which is the basis of all modern automatic signalling. There are one or two examples of automatic working controlled by other means, but the track circuit is so simple and so good that it is very unlikely that AUTOMATIC SIGNALLING any more will ever be installed, except those based upon it. The track circuit as an invention is claimed by both Great Britain and America. Away back in the 'seventies of last century the idea occurred to William Robinson of Brooklyn and to W. R. Sykes of London, and in all probability it was an original invention in each case, neither knowing what the other was doing. This simultaneous invention of the same thing by two men quite independently of each other is not at all an uncommon thing. Another feature in which the track circuit resembles many other inventions is that it was evidently before its time, so that it was not until the 'nineties that it came to be used to any extent. Now it is used more or less on nearly every line. The idea in itself is exceedingly simple. It is based upon the fact that wood, even when wet, is a very poor conductor of electricity, so that each rail of a pair is fairly well insulated from the other. Suppose, then, that you connect a small battery, generating a force of a few volts, between the two rails of a pair ; very little current, if any, will flow. Then a train comes along with heavy metal wheels and massive axles connecting them. These wheels and axles form a path for the current from rail to rail of very low resistance indeed, with the result that a very considerable current will flow. Now let us imagine that we want an indicator which will warn us whenever a train is standing or moving in a certain piece of line. We first isolate that piece from the adjacent line by means of 176 0) O JS -(-> AUTOMATIC SIGNALLING insulating bonds. These are specially shaped "fish- plates " combined with insulating material, the effect of which is to join the rails firmly to the adjacent rails in a mechanical sense, yet to keep them quite separate in an electrical sense. Then we connect our battery to the two rails, placing somewhere in the wire leading from the battery to one rail a galvanometer, or other instru- . i U*. =3S iPg t t I I 1 U T. ffl ,- - |, | { Relay Relay Bettery Fig. 12. DIAGRAM SHOWING HOW A TRACK CIRCUIT WORKS IN ITS SIMPLEST FORM. (Worked by steady current from a battery.) I, I, I, are insulating joints in the rails. Arrows show course of current. In the right-hand section the current has to pass through and energize the relay. In the left-hand section the pair of wheels form an easier path for the current, which is thereby cut off from the relay. The relay controls the signal or other apparatus. (Alternating current track circuits are just the same in principle.) ment which tells us when current is flowing. If we watch the galvanometer as a train approaches this insulated " section " of line we shall see the needle suddenly swing over, indicating that the train has entered the section. Later we shall see it swing back, and then we shall know that it has passed out at the other end of the section. But so long as the section is occupied the needle will be held over by the current. M 177 AUTOMATIC SIGNALLING That would be a form of track circuit, but it would suffer from a very serious fault so far as signalling is concerned. The fault is this : the breakage of one of the wires, or the failure of the battery would give the same indication as the absence of a train. Consequently, a train might be in the section while, owing to one of these quite possible accidents, the galvanometer would show the section clear. Fortunately that difficulty can be overcome quite easily. Let us connect the battery to the two rails at one end of the section and the galvanometer to the same rails at some other point. The current will then flow along one rail, through the galvanometer and back along the other rail, and so long as the section is clear the galvanometer needle will be held over. As soon as a train enters the section, however, the wheels and axles will afford the current a much easier path than that through the galvanometer, with the result that nearly all of it will take that path and very little indeed will pass through the galvanometer, the needle of which will go to zero. Under this arrangement the breakage of a wire or the failure of a battery will give the same indica- tion as the presence of a train in the section, so that an error, if it occurs, makes for safety. The principle of the track circuit, therefore, as used, is that the train itself forms an easy path for the current and thereby short circuits it, or in other words, leads it away from the indicating instrument. The latter is normally energized by the current from the battery, and the train indicates its presence by depriving it of the current. 178 AUTOMATIC SIGNALLING In practice very feeble currents are employed for this work, far too feeble to work a signal, or, indeed, anything heavier than a very delicate instrument, hence the use of what is called a " relay." These are instruments which are in themselves quite robust, but which contain one very light moving part very delicately poised. This the feeble currents are able to move, and by moving complete or break a second circuit through which can flow a powerful current from a local source. Thus the feeble current from the track circuit can be made to control a second current of any power required, to work signals or other apparatus. On steam lines the use of track circuits is a very simple matter, because the lines can be divided up into sections, and the sections insulated from each other without difficulty. On electrically driven lines, however, the rails often form the return path for the traction current, so that they cannot be completely insulated from each other ; or even if there be a fourth rail for the return of the traction current some of the latter might by accident leak on to one of the track rails and interfere with the track circuits. The Central London will provide us with an example of how this problem is simply and satisfactorily dealt with. When it was first built it was signalled on the system known as " lock and block." Under this, the line is divided up into " sections," and not more than one train is allowed to be in a section at one time. To ensure this there is a signal box at the 179 AUTOMATIC SIGNALLING commencement of each section and a signal. All the boxes are connected by telegraph wires and fitted with certain special instruments. Let us take two boxes, by way of illustration, and call them A andB. A train is approaching A, and the signalman, let us suppose, tries to lower his signal to let it pass. He finds that he cannot do so, for it is locked. He, therefore, sends a message by wire to B box asking the man there for permission to send the train on. If all is clear, B sends back a message over the wires in a certain prearranged way which has the effect of unlocking the lever at A box. The A man then lowers his signal and allows the train to proceed. Suppose now that a second train quickly approaches A, and A again asks B for permission to send it forward. B cannot now send back the required message because, after sending it for the previous train, his instrument became locked until such time as the first train should pass over a treadle under the rail, and by so doing release it. Thus the second train has to wait at A until the first train has passed out of the section, and in doing so has unlocked the instrument at B. Then, and only then, can the man at B send the series of electrical currents necessary to unlock A lever again. As a matter of fact, the careful signalman would not attempt to make these movements, but it has been put like that in order to show that if by accident he should attempt to do so he would be prevented by the apparatus. Now it will be realized readily that to go through this series of operations the exchanging of the 180 AUTOMATIC SIGNALLING necessary messages with the next box and the pulling of the necessary levers takes an appreciable time. It will also be readily understood that the number of trains which a line can accommodate will depend upon the length of the sections. By reducing the length of the sections the trains can be brought closer together and more of them got through in a given time. But clearly, it is no use to make a section so short that a train can pass from end to end in less time than the signalling takes up. Such a section would be a cause of delay rather than the reverse, because trains would always be stopped while the signalling operations were carried through. This was the dilemma which faced the directors of the Central London. They wanted to increase the density of the traffic, in other words, to run the trains closer together, yet the signalling system then in vogue prevented it. Hence they were compelled to adopt the automatic system which was already doing so well on other underground lines in London. The first thing to be done was to divide up the line by insulating joints into suitable sections, electrically insulated from each other, so that track circuits could be installed. But, as already pointed out, the rails are required to carry the return traction current. It was therefore necessary to insert a device at each joint whereby the traction current could " dodge round " the insulating bond, while the track circuit current would be stopped. At first sight this seems impossible, but it is quite simple if you employ two different kinds of current. As explained in the chapter on electric traction, 181 AUTOMATIC SIGNALLING there are two sorts of electric currents. The elec- tricity is just the same ; it is only the current which varies. One of these flows straight on, always in the same direction. The other " alternates," flowing first in one direction, then in the other, generally, in practice, making a complete set of changes fifty times every second. The first sort of current, con- tinuous or direct, flows through any coil of wire Rail Rail ARROWS SHOW COURSE OF TRACTION CURRENT J Rail || Rail ^ Fig. 13. DIAGRAM SHOWING HOW THE IMPEDANCE BOND IS ARRANGED. It sorts out the two kinds of current, allowing the traction current to pass but stopping the signal current. I, I, Insulating joints. The impedance bonds consists of iron cores, wound, as shown, with thick copper wire. Coils so formed pass steady current with ease, but offer an almost insuperable obstacle to alternating current. quite readily. If, however, the coil be mounted upon an iron core, it acquires a property called " Impedance," which offers considerable obstruction to the passage of an alternating current. At every insulated joint, therefore, an " im- pedance bond " has been placed, through which the direct or continuous current from the motors flows past the insulation, while the alternating current for the track circuit operations is stopped. 182 AUTOMATIC SIGNALLING The " impedance bond " is quite simple in con- struction, being merely a bar of copper bent round into a coil, with a suitable iron core inside it, the whole contained in an iron box fixed to the sleepers. It is connected to the rails by flexible cables. It needs little or no attention, but may safely be left to do its duty. But, someone may ask, is it not possible for the traction current to get to the relay instead of the track circuit current, and so give a false signal ? It may get there, but it cannot give a false signal. Just as the impedance coil can discriminate between alternating and direct current, so can relays. In this case a type of relay is used which will respond to an alternating current, but will take absolutely no notice of a direct current. We are, however, getting on too fast. The line, we will take it, has been divided up into convenient sections, the divisions being in many cases the same as before, but in other cases altered in order to reduce the length of some of the sections and so expedite the traffic. Except in a few cases the signal boxes disappear entirely, as signal boxes at all events. Instead of the levers in the signal boxes the track circuits take control of the signals, in the following simple manner. By entering a section, a train short circuits a relay as already explained, and that puts to danger a signal behind it. So long as the train remains in the section that signal remains at danger, but when it passes out of the section the signal goes to " clear." Unlike the ordinary line, where the signals are 183 AUTOMATIC SIGNALLING normally at danger, these signals are normally at " clear," but each train as it goes puts the signal immediately behind it to danger, thereby preventing the next train from following too closely. The second train, it will be noticed, can never enter a section until the previous one has left it. Two trains can never be in a section together. To make assurance doubly sure, there is on the ground near each signal an " automatic stop." This is a mechanical device which works in conjunction with the signal. When the signal goes to danger an iron arm rises up and stands in the way of a pro- jecting lever upon the trains. This lever is in effect the handle of a cock, the opening of which puts on the compressed air brake upon the train. Should a train, therefore, overrun a signal this comes into operation, the brake goes on and the train is quickly brought to a standstill. When the signal is at " clear," however, the arm lies down out of the way of the lever on the train, so that the trains can run past it. As a matter of fact, the insulating joints which form the ends of the track circuits are not just where the signals are, but are some distance farther on. This distance, which is called the " overlap," varies according to the gradient of the line at the point, the idea being that it shall be long enough for a train to pull up in. But for this arrangement a train might stop just beyond a signal, and a second train coming upon that signal unexpectedly might be unable to pull up in time and so run into the one in front. With the overlap, however, this can never happen. 184 AUTOMATIC SIGNALLING The signals on this line are not movable, but consist of two electric lights, one above the other, one with a red lens and one with a green lens ; only one Two Coils of wire hown separate but actually wound on same Iron core Supply Mains. -< Fig. 14. DIAGRAM SHOWING HOW ONE RELAY CONTROLS BOTH THE RED AND THE GREEN LAMP. When the relay is caused by the track circuit to open, current flows from the main at A through the red lamp. When the relay closes, current flows from the main through the green lamp. It also neutralizes the impedance in the coil so that the red lamp becomes short-circuited. is illuminated at a time. When the line is clear the green one lights up, when it is otherwise the red one shows. 185 AUTOMATIC SIGNALLING At first sight it seems as if this might be dangerous, for we all know what tricks electric wires play at times, and it seems possible that through a short circuit the green might show when it ought to be red. This possibility is provided against in a very ingenious manner. The current from the supply passes through the relay to the green light and then through a small coil. Current also passes from the supply to the red light, but the line to the red light forks, the light being in one branch and another small coil in the other branch. The current to the red light circuit is always on. Let us assume that there is a train in the section, in which case the relay is open and no current is flowing to the green light. The current in the red light circuit has two paths open to it, one through the light and the other through the coil. But, as we saw just now, a coil has the property called " impedance," which obstructs the passage of alter- nating current, which this current is. Therefore, the path through the coil is almost blocked and practically the whole of the current passes through the light, which glows brightly. But now let us suppose that the train has passed out of the section. The relay closes the green circuit and the green light shows. Of course, when the current flows to the green light it also flows through the small coil which is in the same circuit, and that small coil is wound with the other small coil around the same core. The effect of the green coil upon the red coil is to reduce the impedance of the latter, 1 86 AUTOMATIC SIGNALLING with the result that current flows freely through it and scarcely any through the red light, which there- upon goes out. Thus the one relay controls both circuits, and whatever happens a dangerous indica- tion cannot be given. The two lights may under certain conditions light up together, but under no conditions can the green light show alone when it ought to be red. The failure of an electric light bulb is provided against by having two for each colour of different ages. Most of the signals are, of course, in tunnels, but those which are in the open are (with one exception) of the same type, a hood being placed over each so that it can be seen clearly from a distance even in broad daylight. There are no distant signals on this line, but in many cases, where an approaching driver does not get an uninterrupted view of the signals, repeater signals are used. These are just the same, except that instead of being red and green they are yellow and green. At one or two spots on the line there are cross- overs or sidings, and at such points the old locking- frame remains. These locking-frames are, however, worked into the automatic system in a beautifully simple manner. The levers are still there and the rods for operating the points, but the old signal has gone, its place having been taken by an automatic signal. The lever which used to work it has been fitted with an electric switch, through which passes the current from the track circuit. When this lever is pulled the switch is closed and the signal is then controlled 187 AUTOMATIC SIGNALLING solely by the track circuit. When it is put back the switch is thereby opened and the signal goes to danger just as if it had been operated by a train. Normally, then, the lever is left in the " pulled " position, under which conditions the signal works automatically, as if the lever did not exist, and the point levers are securely locked. When it is put back, however, it sets the signal to danger and also, through the working of the ordinary inter-locking mechanism, frees the point levers. During the shunting the point levers themselves, as of old, lock the signal lever and so keep the signal at danger, but when the shunt is completed and the points have been restored the signal lever can be pulled once more and the automatic working is thereby restored. At the two ends of the line there are small signal boxes fitted up on the electro-pneumatic principle. There is a supply of alternating current all along the line for lighting and the current for the track circuits is drawn from the same source, the correct voltage being obtained by means of transformers, small " induction coils " by which the voltage of alternating current can be easily changed. The points at the two terminal stations and the train-stops are actuated by compressed air at 60 Ibs. pressure carried in small iron pipes. More recently a line has been constructed forming a continuation of the Central London line as far as Baling, and this provides us with further interesting examples of signalling, inasmuch as parts of it are " semi-automatic," and there is in use what is known as the " three-position upper-quadrant " signal. 188 AUTOMATIC SIGNALLING Semi-automatic signalling differs from automatic in that the signals are to some extent worked by a signalman from a signal box, but his actions are subject to restraint by track circuits, and under certain conditions the signals go to danger automatically. The term " upper quadrant " means that the signal arm, instead of moving downwards through the " lower quadrant " to indicate " clear," rises into the " upper quadrant." In three-position signals the arm rises from the horizontal, which as usual (8)1 I (b)l i (c)| I (d)l I _ (1) J (2) (3) ' (4) J/ ?) I I I I Fig. 15. DIAGRAM SHOWING THE OPERATION or THREE- POSITION SIGNALS WORKED AUTOMATICALLY. I = Insulating joints in rails. Direction of traffic left to right. One train (denoted by the pair of wheels on right-hand side) has just passed into section (5), consequently signal (d) is at danger, signal (c) is at caution and signal (b) is at clear. The second train, having just passed from section (1) into section (2), has itself put signal (a) to danger. Signal (b) is now clear, but will change to danger as soon as the train enters section (3). At that moment, too, signal (a) will go to caution. means " stop," to a mid position, which means " proceed with caution," or to a vertical position, which indicates " clear." The use of the upper quadrant is convenient in that it removes the necessity of balancing the arm in order to make it go to danger of itself. It also has the result that something falling upon it, such as snow, cannot make it take up the " clear " position when it ought not to do so. Further, when the three- positions are used, the upper quadrant is almost essential, because the interference of the post makes 189 AUTOMATIC SIGNALLING it practically impossible to obtain three clearly discernible positions in the lower quadrant. A three-position signal in the " caution " position shows a yellow light, the lights for the other positions being red and green as usual. The signals in this case are not only controlled, but actually moved by electricity, there being a little motor on the post for that purpose. Taking those parts of the line where the working is automatic the three-position signals work in the following manner. A signal is at danger, a train having just entered the section. As soon as it leaves the section the arm goes up half-way. When it leaves the next section it goes right up. The movements of the signal, therefore, are controlled by the mutual action of two track circuits, the first of which can put the arm to the caution position, but both of which are necessary to put it to the clear position. In all cases the action of the signal arm is pro- duced by current flowing from a relay to the motor and causing it to wind up the signal arm, so to speak, to the required position, where it is held by a magnet. Any interruption of the current de-energizes the magnet and permits the arm to fall back to danger. The semi-automatic working is at junctions where the intervention of a human intelligence is absolutely necessary. What it amounts to is that the signalman can put to danger signals which the track circuits would leave at " clear," in order to manipulate points. The track circuits, however, remain on guard, as it were, preventing the man from putting signals to " clear " when it is not safe to do so. 190 AUTOMATIC SIGNALLING Signals which are automatic are, on this line, distinguished from those which are under human supervision by having pointed ends instead of the usual square ends. The reason for this is interesting. If an ordinary signal goes out of order and stops a train when it need not do so, the signalman can take steps to remedy the defect at once, or can signal the train forward by hand. If, however, an automatic signal did the same thing it might be that no one in the signal department knew about it for some con- siderable time, during which a train might be standing needlessly at it. The rule is, therefore, that after a train has come to a standstill and stood still for one minute it may move on past an automatic signal, but it must move cautiously, being prepared to stop short of any obstruction which it might find ahead. On some lines, it may be remarked here, the automatic signals are indicated by a black line running lengthwise of the arm. Where signal levers are used it is so arranged that the signalman can at first only move his lever a part of the way. This sets going the signalling or point-moving operation which he desires, and when that is complete a return indication frees his lever, so that he can complete the movement. It is this last little part of the movement which operates the interlocking mechanism, so that other levers are not unlocked until not only has the first lever been moved, but the distant apparatus has actually re- sponded to the movement. It is difficult to see how any safety device could be more complete. 191 CHAPTER XIV THE SIGNALLING OF A LARGE TERMINUS IN a previous chapter there has been described the simple general principles of signalling, and what has been said there will enable anyone to understand the operation of the signals which afford so much interest during a wait at a small wayside station. This chapter deals with a very up-to-date system of power signalling at the Central Station, Glasgow, in its way one of the wonders of the world. The term " power signalling " means that the points and signals are not moved by the muscles of the signalman, but by some form of power, the signalman only opening or closing certain cocks or switches which control the power. In this particular case the power is electro-pneu- matic, the actual movements being made by com- pressed air, the valves of the compressed-air motors being operated by electric currents, which in turn are controlled by switches in the signal cabin. In every signal cabin the levers are placed in a long row, mounted in framing which forms guides and supports for them, while close by, usually beneath, is the interlocking apparatus, the whole thing being 192 SIGNALLING OF A LARGE TERMINUS called an " interlocking frame." The same general form is retained even when the long levers of the hand-worked apparatus give place to the small switches of the electro-pneumatic. Thus, in this great cabin, we have a frame of 374 levers, all mounted in one row, with the interlocking apparatus just beneath. The levers, while in general form similar to the large ones, are quite small and the power required to move them is very little. Thus, a man can look after a much larger number of levers than he could do if he had to work them by his own power, and the staff of men required is thereby reduced. Further, it is possible when using power to work points situated much farther from the cabin than is practicable with human muscles with the result that, as in this case, the whole working of a vast station can be controlled from one cabin. There is yet another point which, in a case like this, is very important. The number of lines with the necessary points, crossings and signals is so great that the rods and wires necessary to work them by hand would monopolize room on the ground which cannot be spared. The pipes and electric wires needed for the electro-pneumatic scheme can be bunched together and stowed away in places which would be quite impossible with rods and wires that had to be movable. The particular system used here is the Westing- house, a system which originated in the United States, but which has been adopted in Great Britain, although to some extent modified in order to adapt N I 93 SIGNALLING OF A LARGE TERMINUS it more effectively to the conditions which prevail here. Each little lever is interlocked with its fellows in a manner very similar to that described previously and the motion of a lever makes or breaks certain electrical contacts, sending or stopping currents which flow to the various " motors," upon the signals or on the ground near the points. The motors are cylinders of cast iron with a piston inside each, and a piston rod very like that of a steam engine. Pipes run to all the motors carrying compressed air at a pressure of about 70 Ibs. per square inch. The valves which permit the compressed air to enter the motors are worked by an electro-magnet, which is energized by the current from the cabin ; so that a current on flowing gives strength to the magnet, thereby opening the valve and permitting the compressed air to move the piston, the rod of which communicates its movement to the points or other mechanism. The signal cabin which we are now considering is a two-story structure about 107 ft. long and 16 ft. wide. The upper floor, the signal box proper, has glass windows practically all round, so that the signalmen have an uninterrupted view in all directions, and in addition there are four projecting bay windows from which the men can get a better view lengthwise of the cabin. It is on this upper floor, of course, that the frame is placed. All the signal posts in this installation are iron, and many of them are arranged upon bridges which 194 SIGNALLING OF A LARGE TERMINUS span the line from side to side. There are fifteen of these bridges, one, at least, of which is well over 100 ft. long. There are, to the observer, strangely few signals for so busy a station, the reason being a very in- teresting one. Suppose that from one line it is possible to enter three platforms. There would be, under the ordinary arrangement, three signals. In this case there is only one, but in addition to that one there is an indicator showing the words " To Platform " and a large number. Thus, whatever platform the train may be intended to enter is indicated by the number, and the one signal arm suffices for all three. The great advantage of this arrangement is that by reducing the number of arms very considerably it simplifies the work of the drivers. Instead of having to pick one arm out of a number and to count upwards or downwards to see which platform it relates to, he has only the one arm and the in- dicator, which he reads instantly and without effort. The same principle is applied for trains coming out of the station. In that case there are several ways from each platform on to different roads, so that for each platform there is one signal and below it an indicator with the words " To Line " and a number. The indicators consist of a case with slides in it, each slide having a different number upon it. The slides normally reside in the upper part of the case, behind the words " To Platform," or " To Line," as the case may be. The case also contains a shutter, 195 SIGNALLING OF A LARGE TERMINUS which is normally down and remains down so long as the signal is at " danger." It must not be thought that there is only one lever because there is only one arm. There are, in fact, the same number of levers as there would be arms under the ordinary conditions. On one of these being pulled, it sends a current to the signal which operates an electric lock and so releases one of the slides. This current also starts a motor, which lowers the correct slide into position behind the shutter. When the slide has descended to its correct position it closes an electric contact, which sets another motor going and this motor lowers the signal arm and raises the shutter. It often happens in a terminus such as this that a train is at a platform where it is desired to put a second train. If, under such conditions, the ordinary signal were used the driver would probably think that the platform was clear and he would go in prepared to stop at the farther end, with the result that he would be quite likely to crash into the train already there. To meet this difficulty there is, under the other arm, a smaller one called a " calling-on " arm, the purpose of which is to tell the man to move forward, but to go slowly and carefully so that he can stop short of any obstruction which he may encounter. This arm is worked in just the same way as the other, but by a separate lever. At several points in the area controlled from the signal box there are points for shunting which it is not convenient to work from the box itself. These are, therefore, worked by the shunters themselves 196 SIGNALLING OF A LARGE TERMINUS by means of " ground-frames," by which is meant levers mounted in small frames upon the ground. At first sight this seems a very dangerous thing to do, to allow shunters out of doors to interfere with the points, but all danger is provided against in a perfectly satisfactory manner. When he wishes to " make a shunt " the shunter pulls over one lever half-way. He can do no more than this, for the moment. If the signalman knows that all is right and that the shunting may safely take place, he, too, pulls over a lever in the cabin, which action causes a current to flow and to unlock the levers in the ground- frame. The shunter can then complete the move- ment of his lever and proceed with the shunting. But that is not the whole story ; the completion of its movement by the lever in the ground-frame " back- locks " certain levers in the cabin, in other words, locks them so that they cannot be moved until the shunting is complete, when, by a similar series of movements, the ground-frame is locked once more and the levers in the cabin freed. Certain parts of the lines are protected by means of " track circuits," which have already been explained in detail under the heading of " automatic signall- ing." It is sufficient here to remind the reader that the effect of a track circuit is to cut off a current of electricity which normally flows to the signal box as soon as a vehicle of any sort enters the piece of line which the track circuit is to protect. For example, take the case mentioned just now, where a train is standing at the remote end of a platform. It would 197 SIGNALLING OF A LARGE TERMINUS be possible for a signalman to forget that it was there and to lower the signal to allow a second train to enter. If, however, the line alongside the platform be track circuited the train standing there cuts off current from the signal box and so causes the corre- sponding signal to be locked, so that the signalman cannot lower it. The track circuits are also made to actuate illuminated diagrams in the signal box. These are diagrams of the lines over which the signalman has control, divided up into sections, behind each of which is a small electric light. When a section is free the lamp behind it lights up, but as soon as a vehicle of any sort enters it, and so long as it remains there, the light goes out. Thus, by a glance at the diagram, the signalman can see which sections are clear and which occupied. There are two of these diagrams in the signal cabin under consideration. In a previous chapter on signalling the locking of facing points was described, and it will be remembered that two levers were required, one to lock and unlock and the other to set the points. In the electro, pneumatic system installed at Glasgow Central the pneumatic motor is made to perform both operations together in a beautifully simple manner. The air enters and the piston commences to move ; the first 2 ins. or so of movement is employed in drawing back the bolt and so unlocking the points, the next part of the stroke moves the points over and the third part re-locks them in their new position. In addition to this, the signalman is not able, at first, to put his lever right over. He finds it physically 198 SIGNALLING OF A LARGE TERMINUS impossible to do so ; it simply will not go right over. He has to wait until the motor has done its work ; then, and then only, does it send back to the box a " return indication," which permits the man to complete the movement of his lever. And, of course, it is only when the movement is completed that the signals are unlocked so that he can let a train through to the points. Assurance is thus made doubly sure that no train can approach facing points until they have been correctly set and locked. Another feature of this system is known as " con- stant detection." Should anything happen to derange the points after they have been set, the signal is automatically put to danger, or if it is already at danger is locked in that position. The compressed air is obtained from an electrically driven compressor, with a steam-driven one as " stand-by " in case of accident. The electric current :s obtained from storage batteries periodically charged up by means of suitable machinery installed for the purpose. . Thus we see how the modern railway provides for the safety of its passengers, but it would be unfair not to mention how it cares, too, for its employes. The signal box of which we have been speaking is fitted up with every convenience for making the lives of the signalmen as comfortable as possible while they are at work. One ought not to forget, too, the men themselves who have to work and to maintain this wonderful signalling machine. To work it needs a clear brain, well trained by long experience. True, it is so 199 SIGNALLING OF A LARGE TERMINUS arranged that a novice even could hardly cause an accident, but he would never get any trains in or out. To stand for a few moments in a signal box like this is impossible without a strong feeling of admiration for the clear-headed, reliable men upon whom the safety and celerity of the train service so largely depends. 200 CHAPTER XV RAILWAYS IN FOGGY WEATHER IT is a mistake to assume that fog is the result of damp only. The water-vapour often present in air cannot condense into those fine drops which constitute fog unless there be present a quantity of dust or other solid particles around which the droplets can form. Unfortunately, particles of soot serve this purpose exceedingly well, with the result that the smoke which arises from the in- numerable chimneys of a populous town assists materially in producing fog and also makes such fog peculiarly dirty and opaque. Hence, just at those spots where railway traffic is likely to be most congested, dense and frequent fogs are likely to occur. This is particularly dis- concerting to the railway manager, for it brings to nought many of his most carefully planned schemes for the safe and quick working of the trains. Since a driver cannot see, or, at all events, can only see faintly, in foggy weather, audible signals have to be given to him in place of the usual visible ones, from which fact arises the use of the well-known fog signal. This is a little tin box, not unlike those tin boxes which are made to contain vaseline, boot polish and 201 RAILWAYS IN FOGGY WEATHER similar pasty substances. Inside it are three little iron pegs which stand in an upright position with a percussion cap on the top of each. In addition there are a few grains of gunpowder, while to the bottom of the case is soldered a short strip of thin, flexible metal by which the " detonator," to give it its official title, can be clipped upon the rail. As soon as a fog comes on, a number of employe's of the line, mostly platelayers, repair to certain appointed places where they report to a stationmaster or other official. This official assigns to each man a special position, generally at the foot of a certain signal post, and issues to him a supply of detonators. The man, having reached his post, finding a signal at danger, places a detonator on the line and leaves it there so long as the signal is up. If the signal falls he takes up the detonator. If a train comes along and explodes the detonator he calls to the driver when the signal has fallen that he may proceed. As soon as it has gone and the signal has been restored to the danger position he puts a new detonator down. The practice varies somewhat, but in many places two are put down instead of one to guard against the possibility of failure. Where there is only one arm on a post and no other posts near, the " fogman," as he is called, only has one line to look after, but if there be several signals on the same post or near together, he may have to look after several. In case the fog should last a long time there is usually provided a rough shelter of some sort for the man, and the means of making and keeping up 202 RAILWAYS IN FOGGY WEATHER a fire. On a foggy night the fogman's hut and fire frequently look to the passing traveller very cosy and comfortable, but the writer can assert from practical experience of somewhat similar conditions that the comfort is chiefly apparent. Of recent years much has been done to improve DETONATOR Fig. 16. DIAGRAM SHOWING HOW THE "FOGGING MACHINE" WORKS. In position (1) the arm is holding the detonator on the line. In position (2) the detonator is being held clear of the line, the signal being at "line clear." In position (3) the arm has swung right back to pick out a fresh detonator from the magazine. The spent detonator is dropped as the arm swings back between position (2) and (3). upon this rather primitive method of fog signalling, at all events in busy places. For one thing, there is a machine actually connected to the signal mechanism, so that an arm shoots for- ward and holds a detonator upon the line so long as the signal is up, but withdraws it when the signal 203 RAILWAYS IN FOGGY WEATHER falls. Or to be more precise, it holds two detonators and not simply one. It is not quite automatic, however, because when the detonators have been exploded a man has to place others in the clips at the ends of the arms. Another interesting little contrivance may be mentioned in this connection, although its purpose is not to help the men, but to save detonators. It consists of a little arm with a clip at the end capable of holding a detonator. This arm is fixed at one end of a rod a few feet long, to the other end of which is attached a strip of thin sheet iron. The sheet iron is placed close to the spot where a detonator is fixed upon the rail, while the little arm holds another detonator on the same rail a few feet further on. If the first detonator goes off the explosion blows against the piece of sheet iron, causes the rod to turn and so lifts the second detonator clear of the rail. Thus, if the first fails to go off the second detonator comes into operation, but if the first does its duty the second is not wasted. Generally speaking the fogman assures himself of the state of the signal by watching the movement of the balance- weight near the foot of the post. He may, of course, if the fog is not very bad, be able to see the arm, or he may even, in exceptional cases, have to climb the post. In busy places Clayton's fogging machine is used, in conjunction with little " fogging " arms low down on the post. The fogging arms are very small compared with those above, but they are large enough for the purpose and, being mechanically 204 RAILWAYS IN FOGGY WEATHER connected to the larger ones, they form perfectly reliable indicators, enabling the fogman to tell easily and with certainty what the invisible arms at the top of the post are doing. On large posts with a number of arms, such as we often see near large stations, there will be a similar number of fogging arms, and close by there will generally be seen a small frame, with a number of little hand levers, like those in the signal box, only smaller. There will be one lever for each fogging arm, or, in other words, for each signal on the post. From these levers rods run in various directions to the " fogging machines," each of which is close to the line upon which it operates. Normally the machine shuts up into a small compass and is covered with a light iron cover to protect it from the weather, but when required the cover is removed, the mechanism opened out, and all is ready for work in a few seconds. The essential part of the machine is a cleverly contrived arm and hand. The hand has two fingers, or a finger and thumb, with which it can grasp a little metal tab upon the detonator. By this means, in one of its positions, it holds the detonator upon the line, so that a passing engine or vehicle would explode it. Now suppose the signal is lowered. The fogman sees the corresponding fogging arm move, so he places his hand upon the corresponding lever and moves it into its middle position ; perhaps it should have been explained that each of these levers can be placed in three positions. 205 RAILWAYS IN FOGGY WEATHER The lever being in the middle position, the arm also swings into its middle position, under which conditions the detonator is held clear of the line. As soon as the signal goes to danger again the man replaces the arm in the first position, and the detonator is held over the rail once more. Let us suppose, now, that a train passes over the detonator and explodes it. What is to be done then ? The man simply pulls his lever into the third position, by doing which he causes the arm to swing round to where the reservoir is containing the supply of detonators. This reservoir is a small, square, vertical column, very like that part of an " automatic machine " which holds the packets of sweets. In it the deto- nators are packed, one above another, there being a space through which the bottom one can be readily drawn out, and every time one is taken the whole pile drop down, so that a new one takes its place. The beauty of the thing, judged as a piece of mechanism, is that as the arm swings back the hand opens and drops the spent detonator, after which it clips firmly hold of a new one. The lever can then be moved back to either the first or the middle position as required, carrying the new detonator with it, all ready to do its work. It is easy to see the advantages of this mechanical method of handling fog signals. It enables one man to do the fog signalling on a considerable number of lines, and it enables him to do it, moreover, without the danger of having to grope about crossing the lines in, perhaps, worse than pitch darkness. 206 RAILWAYS IN FOGGY WEATHER The consideration of the arrangements for fog signalling naturally lead to the question, " Why is there not some way of indicating to the driver upon his engine, if the signals are against him or not ? " The device of letting off fireworks under the engine certainly seems crude, and it may be that it is in process of being done away. At all events, there have been many suggestions for " cab signals," that is, definite signals of some sort in the cab, which would make a driver independent of fog signals of the usual type. Of these various suggestions we will notice first the one associated with the name of Sykes, a name well known as that of one of the pioneers in the use of electricity for railway signalling. The following is a description of the " Sykes audible cab signal." It consists of two parts, one upon the line, called the " ramp " and the other upon the engine. The term " ramp " means, in engineering language, an incline, and in this case it indicates a length of T-iron which is placed with the stem of the T upwards on the ground between the rails. It is bent slightly towards the middle, so that it slopes slightly upwards from either end and then falls away again. It is firmly fixed in specially designed chairs, which are in turn secured to the sleepers. Moreover, for a reason which will be apparent presently, it is electrically insulated. The apparatus beneath the engine, which is spoken of as the " under-gear," appears to be a wrought- iron box, from the bottom of which there projects 207 RAILWAYS IN FOGGY WEATHER a strong iron slide with a shoe made of specially hardened iron at its lower extremity. This shoe is also insulated electrically, from which it will be gathered that it has an electrical function of some sort, but for the moment we will consider its purely mechanical purpose. This is to slide up the ramp as the engine passes over it. Striking the ramp near its lowest point it is raised as the ramp rises, until, having passed the highest point the ramp permits it to fall again. If, then, one of these ramps be placed near to each signal, the shoe upon a passing engine will inevitably be raised as it goes by. The raising of the shoe will lift the slide and the motion of the slide can be made to do certain things. Let us now imagine the cover to be lifted off the " box " from which the slide projects. There we see a number of small rods and levers, two little cylinders and an electro-magnet. One cylinder is connected by a pipe to the " train pipe," which supplies the brakes throughout the train with compressed air. This air, acting upon a piston in the cylinder is always pressing one of the levers in a certain direction, but the lever cannot move because of a " trigger-like " arrangement designed to prevent it. When the plunger rises, however, it " pulls the trigger," so to speak, releases the lever and allows the compressed air to push it forward. That, in turn, allows the compressed air to escape, with the result that the brake is applied throughout the train. Thus, when the shoe passes over a ramp it is 208 rt *t -o ^ 1 1 RAILWAYS IN FOGGY WEATHER raised, that operates the plunger, which releases the trigger, liberates the compressed air and puts on the continuous brake. All the apparatus for this, be it noted, is very robust and strong, its action is very simple, it is inconceivable that it could get out of order, and so can be safely relied upon to give warning of danger. The air, the escape of which puts on the brakes, is led away through a pipe to a whistle on the cab, so that in the event of his overrunning a signal a driver not only finds his brakes go on, but also hears a shrill whistle close to his ear. All that happens, if the signal is at danger. When it is at " line clear " events take a different course, due to the action of a feeble electric current. There is a wire running from the signal cabin to the " ramp." There is also a switch attached to the lever in the cabin, so arranged that when the lever is normal the switch is open, but when it is reversed (to lower the signal) the switch is closed. The switch is only closed, then, when the line is clear. The closing of this switch connects a battery, through the wire, to the ramp. Under these conditions the slide is raised as before and the trigger is released, but the electric current, passing from the ramp to the shoe, flows up into the box and energizes the electro-magnet. This magnet, when energized, prevents the lever, although released by the trigger, from moving. The trigger, therefore, falls back again into its normal state, nothing having happened. Thus, whereas the passage of an engine over a o 209 RAILWAYS IN FOGGY WEATHER " dead " ramp stops the train, passage over an "energized" ramp has no effect at all, for the mechanical effect of raising the slide is neutralized by the action of the electric current in energizing the magnet. Just, however, to let the driver know that he has passed a signal at safety, the current, after passing the electro -magnet, is led to an electric bell in the cab. The total effect is, then, that if a driver on a line fitted with this apparatus were to go on with his eyes shut, on passing a signal at " line clear " he would hear a short ring upon the electric bell. When, however, he came to one at danger the whistle would sound and the brakes would go on. But there is still one feature to be explained, namely, the second of the two cylinders mentioned. It also is connected to a pipe which leads to a valve in the cab, to which valve is attached a handle, called the " re-setting handle." When the apparatus has applied the brakes, it is necessary to release them again before the train can proceed, and this can be accomplished by the simple movement of the " re-setting handle." Its action permits com- pressed air to enter this second cylinder, where, by acting upon a piston, it pushes the whole con- trivance of rods and levers back into its normal state, re-sets the trigger and leaves it all ready for action the next time it is required. In this, as in so many other signalling devices, we see how the electric current, uncertain though it may be, is used with safety. There are so many 210 RAILWAYS IN FOGGY WEATHER little things which may upset the action of an electric current that it is never relied upon to give a warning of danger. A little dirt on some contacts, a slightly run-down battery, a little chafing of the insulation on a wire, a wire breaking, many little things may possibly cause an electric current to fail. The result is not serious, however, if things be so arranged that failure indicates danger, as is done in the case just considered. The first idea was that the cab signal apparatus should be applied to distant signals only, but there is no strong reason why it should not be applied to all signals if that should turn out to be desirable, and for that the makers have made provision. It will be remembered that at a distant signal a train does not stop ; it only slows down in order to be ready to stop, if need be, at the home signal. Hence the need for a quick use of the " re-setting handle." But if it were used at home signals as well as at distant signals a driver might " re-set " and go on past a home signal. To prevent that, it is arranged to make the ramp slightly higher at a home signal, and the extra lift of the slide so alters the arrange- ments inside the box that they cannot be re-set by the re-setting handle. Under those conditions the driver has to get off his engine and re-set from the ground, thus compelling him to stop his train dead. Of course, this apparatus would work just the same in fine w r eather as in fog, and its advantages would be by no means small as a safeguard against a momentary lapse upon the part of a driver even 211 RAILWAYS IN FOGGY WEATHER in the finest weather : the historic accident at Slough, for example, occurred upon a beautiful summer afternoon, but it would have been quite impossible had this apparatus been installed. As a matter of fact, it was not even invented then. Still, the chief benefits of the cab signals will no doubt accrue when the weather is foggy. A system very similar to this in its general features has been in use on parts of the Great Western Railway for a considerable time. It has a contact shoe on the engine and a ramp between the rails, just like the arrangement described above. It also sounds a whistle and applies the brake in case of danger, and rings a bell in the event of the indication being " clear." The difference between the two systems is in details. In both these arrangements, it will be noticed, the driver has to rely upon some other source of information to let him know when the time comes to proceed after having been stopped. He has to find this out as best he can from the visible signal. In the " Raven " system, used on the North- Eastern Railway, even this difficulty is removed. In this case the engine passes over a series of as many as five ramps, one after another. In the driver's cab there is a small model signal arm enclosed in a glass case. The signals are conveyed to the driver by these, but in order that he may be saved the necessity of continually watching this indicator a bell is employed as well. The first ramp is placed about 150 yards before the train reaches a distant signal. That one always 212 [RAILWAYS IN FOGGY WEATHER causes the bell to ring and the small arm to go to danger. If, on reaching the distant signal, all the signals are " off " for the train to proceed into the next section, the arm falls and the bell ceases to ring. This, of course, is due to the action of the second ramp, which is near the distant signal. If, however, the home signal is still " on " or at danger, when the train reaches the distant signal, the arm remains up and the bell continues to ring. The driver, therefore, proceeds cautiously, passing over a third ramp, during which the bell ceases for a moment (the arm still remaining at danger) until he reaches the fourth ramp, when, if the indications are still against him, he stops. The cessation of the bell signals while passing over a ramp are intended to tell him just where he is, and to enable him to stop exactly over the fourth ramp, thereby keeping him in touch with the signalman. The signalman can thus give him the order to proceed at any moment, the indication to the driver being the falling of the little signal arm and the complete cessation of the bell. Or he can give him the " calling-on " indication, whereby he is instructed to draw ahead slowly as far as the starting signal. The signalman gives this instruction by working a switch in his cabin, which causes the small arm on the engine to go up and down several times. If he is thus " called-on " the driver proceeds as far as the fifth ramp, over which he brings his engine to a stand and from which he gets his final signal to proceed. The simple apparatus, employed in connection 213 RAILWAYS IN FOGGY WEATHER with the automatic signals on the London Under- ground and elsewhere, is described in another chapter, and there is a further device of a very simple character employed on some of the open parts of the " Under- ground " lines to assist the drivers in case of fog. This consists of a powerful pair of electric lights, one red and one green, placed by the side of the line. When either of these lamps is " alight " it causes a coloured glow in the fog, which can be seen by a driver quite a considerable distance away. 214 CHAPTER XVI TRAFFIC CONTROL IT frequently happens that a train on a branch line has to wait near the junction, while trains are running through on the main line, and in such cases the branch passengers usually grumble and complain. As a matter of fact, if they would but consider the difficulties of managing the vast traffic of a busy line they would be surprised, not that there is delay to a train, but that the trains ever got through at all. When you come to think of the way in which the trains pass through a busy junction first one way, then another, first along one line and then along another, it is astounding that they interfere with each other so little. As far as passenger traffic is concerned control takes the form of working as closely as possible to a prearranged schedule. The time tables are carefully worked out so as to allow the necessary interval between trains ; branch line trains are timed to arrive at junctions just when there is a suitable interval in the main line traffic, and so on. So long as every train is able to keep time correctly there is little need for any other form of control. The control is really exercised when the time tables are drawn up. 215 TRAFFIC CONTROL In actual practice, of course, all manner of things happen to cause delay to trains, delay which it is quite impossible to foresee. Fog may settle over a large area and disorganize all the traffic. Or it may affect a small area with almost equally bad results, for delay in one spot soon makes its results felt all over a large system. The same may follow from a small defect in some signalling apparatus or some part of the permanent way. As an example of this, one day, some years ago, a passenger threw a small article out of a carriage window near a small station on the south coast of England. It happened to fall on the points of a branch line, so that when the signalman tried to operate them from his cabin he could not do so, but had to send to see what was the matter and put it right. This only took a few minutes, but it was long enough to delay a train, and that delay made itself felt as far away as the London Terminus of the line. Thus we see that as soon as anything goes a little wrong, a thing which may easily happen, the need arises for some mind or minds to take control and readjust the arrangements to suit the new con- ditions. In this the stationmasters play a large part. The traffic passing through a station is very largely under the stationmaster's control. He has authority to do what may seem to him at the moment the best, having regard to the smooth working of the line as a whole. The signalmen, too, have a considerable discretion left to them under certain conditions, so 216 TRAFFIC CONTROL Mi, -it, they also can do their part in rectifying un- expected difficulties. The weakness with this form of control is, however, that each official can only know what is happening on his own piece of line. Roughly speaking, all ] can do is to get the traffic along as expeditiously as possible, leaving the men further on to do the best they can with it in turn when it reaches them. A certain amount of collaboration is possible by tele- phone, but not a great deal. Still, this form of control by stationmasters and signalmen is perhaps sufficient for passenger traffic, for there the regularity of the service removes many difficulties. With goods traffic, however, it is quite different. Some goods trains, it is true, run to schedule just as the passenger trains do, but a great many are in effect " specials," running when needed. Even those which are scheduled often have to stop at wayside stations to pick up or to put off wagons. Most of us at some time or other have seen a goods train come along to some small station, proceed to shunt a few trucks into one siding, a few into another, pick up some from a third and, indeed, perform quite a complicated series of movements before once again resuming its journey. Obviously, such operations cannot be allowed for accurately in a time table, because the amount of shunting necessary at each place probably depends upon the commercial activity at the moment of some local brickworks, or stone quarry, or upon the quality of the local farmers' crops. 217 TRAFFIC CONTROL Goods trains, therefore, often get out of step, so to speak, with the regular stream of traffic and lose their place in the procession. Such a train may have to wait a long time in some siding until the signalman has a chance to slip it in in a suitable interval between two passenger trains. In manufacturing districts and most of all in colliery districts, where the goods and mineral traffic is very heavy, the management of this irregular traffic becomes very difficult, so much so that some years ago the Midland Railway adopted a system of control extending all over a very busy area, operated from one central point. A marvellous system of telephones was installed, giving instant communication between the controller in his central office and the signalmen at the wayside stations all over the area. In order that the trains might be easily identified, each engine had its number painted upon it or upon its tender in huge figures, large enough to be read from any reasonable distance, a custom which has since spread throughout most of the British railway systems. Seated, then, in his office, the controller moves the trains about almost like a chess-player with his " men." He knows at each moment within a mile or so where a train is, can stop it or start it, divert it to one line or another, just as seems to him best, and by that means he can get the whole of the traffic moving in the most expeditious manner. Since then, the same system has been adopted upon other lines, and even electric street railways 218 TRAFFIC CONTROL or tramways have in places adopted it in order to deal quickly with obstructions and breakdowns. Now it will be seen that the whole success of this method of control depends on the telephone. It must be so arranged that the controller is in constant touch with his men all over his area ; he must be almost as free to speak to them and they to him as if they were assembled in the same room. The original installation on the Midland achieved this 5 SELECTION KEYS IN SELECTORS (N CABINS AT CONTROLLERS OFFICE WAYSIDE STATIONS Fig. 17. This simple diagram shows how all the signal cabins in the controlled area are connected to the Controller's Office by a single pair of wires. Key 1 sends out a certain series of impulses, to which only Selector 1 can respond. In the same way, Key 2 calls up only Selector 2, and so on. The controller's telephone is indicated on the left. The local telephones are not shown each man switches himself in when called by his selector. by a multiplicity of lines and special code signals, but since that was installed the need for a simpler scheme has called into being one of the most wonder- ful telephone systems ever invented. It was designed by the Western Electric Company specially for this particular purpose. Let me introduce you to the G.N.R. Control Room at Leeds. It is a large, airy apartment, not elaborately furnished, but clean, warm and well suited for the purpose. Along one wall is a large diagram showing 219 TRAFFIC CONTROL clearly the whole of that part of the Great Northern system which is controlled from this station. Facing this diagram, sit four men. Each has his arm-chair and knee-hole desk, the desks being spaced at equal distances opposite the long diagram. Each of these men is a controller, and his duty is to control the traffic upon the lines represented upon that part of the diagram before which he sits. Upon his desk, to his left hand, is a neat polished wood case with rows of little turn-buttons on the front, each button being distinguished by an ivory label. Upon his head each controller wears a telephone instrument similar to those worn by the operators in a telephone exchange. The diagram upon the wall is perforated with small sockets into which can be pushed small plugs with variously coloured heads ; each plug represents a train, and the colour shows the kind of train, whether passenger, goods, mineral and so on. Thus the controller has always before him an actual repre- sentation of the line with the positions of the trains at any moment represented by the plugs, the latter being, of course, changed continually as the news comes in of the arrivals of the trains at the successive points in their journeys. As a train approaches the edge of an area the controller for that area confers with his colleague at the next desk, and ultimately hands the train over to him. Thus we see the operation of the system in the control room. Let us now transfer ourselves to a signal box in the controlled area. 220 TRAFFIC CONTROL A train approaches, the signalman goes to the telephone and without any preliminaries just an- nounces that train number so and so is passing. There is no need for the signalman to ring up, for the controller always has his headgear on, and any signalman on a section can thus speak to him at any moment almost as if they were in the same room. On hearing of the passing of the train the con- troller calls out the fact to a colleague, who makes the necessary movement of a plug on the diagram. Meanwhile, the controller is thinking, and he decides, shall we say, that this particular train had better be held up at the next station to give a faster train precedence. He, therefore, puts out his left hand and gives one of the turn-buttons a quarter -turn. That is all he does, but the effect is that within a few seconds he hears the signalman at the station which the train is approaching " come on the line." To him he gives the necessary instructions how he is to dispose of the train when it reaches him. Of course, the working of all the trains over a large area is not completely represented by this simple illustration. On the contrary, it is a very complicated business, calling for a very clear head and active brain, and the controller must be a man of ingenuity, resource and quick decision. Still, the illustration serves to give an idea of how the system works. Now the remarkable thing is that all this inter- communication is entirely accomplished by means of two wires. These two wires run from the controllers' desk 221 TRAFFIC CONTROL through all the instruments at all the signal boxes which come under his supervision. All the instruments are connected in the same way between these two wires, and were they ordinary electric bells the effect of pressing a key in the con- troller's office would simply be to ring them all. It would, of course, be possible even then to use a code of bell signals, thereby indicating which par- ticular box was being called, the others hearing the signal, but ignoring it. That, however, would be a nuisance, for supposing, say, thirty signal boxes on one circuit, each one would, on the average, hear twenty-nine bell signals to be ignored for every one that required attention. There is another alternative, it is true, and that is to have separate wires from the control room to each signal box, but that entails very great expense, not only when the wires are installed, but for upkeep and repairs as well. In this particular system both these difficulties are overcome by the use of special " selective " instruments. The controller, as has been said already, has a turn-button for each signal box. These are all connected to the same two wires. When he gives one a quarter-turn he thereby winds up a little spring, so that when he lets go it slowly turns back again. It is in turning back that it does its work. The reason for this arrangement is that for effective working it is desirable that it should turn at a regular speed, and the uniform pressure of the spring ensures this. No matter how quickly or how slowly the man 222 TRAFFIC CONTROL may turn the button, it comes back under the in- fluence of the spring at a regular and unvarying speed. Now as it thus turns back it rotates a set of wheels, like those of a stoutly made clock. The last of this series of wheels moves the end of a little spring finger, and this is so arranged that whenever a tooth raises the finger a contact is made and a little current of electricity goes to one of the pair of wires, through ALL the instruments and back again along the other wire. Likewise, whenever the end of the finger falls into a space between two teeth it makes a momentary contact and sends another current. In conjunction with this there works a further small device called a " pole changer relay," the purpose of which is to cause these little currents to flow alternately first in one direction and then in another. These currents are so short that it is perhaps better to call them impulses, as the term current gives the impression of a steady flow for some appre- ciable time. A relay is really an electrically operated switch, its usual function being to enable a feeble current to switch on and off a much more powerful current. In this case, however, its purpose is to reverse the connections with the battery. One impulse, passing through the electro-magnet which forms a part of the relay, pulls over a light switch into such a position that the next impulse flows in the opposite direction. The next impulse acts in the opposite way, thereby undoing what the first one did, with the result that 223 TRAFFIC CONTROL the series of impulses sent out by the " selector key," as the clockwork device is called, pass to the wire alternately " positive " and " negative," as the telegraph engineer terms it. Thus the result of turning the button and then letting it go is to send through the wires a series of seventeen impulses. It is not quite clear why seven- teen was chosen, but no doubt that was found to be the most convenient number. Alongside the wheel which sends out these impulses, and capable of being clamped to it, are two brass discs, each of which has a projection at one part of its circumference. This projection coming into con- tact with the " finger " causes it to be held still, and thereby interrupts the regular flow of impulses. Just where this interruption occurs in the series of seventeen depends upon the position in which the disc is clamped alongside the wheel. By fixing the two discs in the correct positions, two intervals can thus be produced at any desired points in the series. The " selector keys " are, of course, in that neat little cabinet on the controller's desk, and they are all alike in every respect, except for the positions of the discs. Each of them, when turned and then let go, sends out a series of seventeen impulses, but in each one the interruptions occur in different places. It is the positions of the intervals which enable each key to do its proper work. Just to make this quite clear, let us consider a few examples of seventeen impulses with two intervals. We can commence with two impulses, pause, two, pause, thirteen. Then would come naturally in 224 5 TRAFFIC CONTROL sequence, two, pause, three, pause, twelve ; then two, pause, four, pause, eleven, and so on to thirteen, pause, two, pause, two. By varying the positions of the pauses as many as seventy-eight different " signals " can be made. And now let us pass to the " selectors," of which there is one at every signal box. All of them are connected in precisely the same way between the two wires, so that each impulse sent out by a key divides itself up and passes equally through all. Thus every time a key is operated all the selectors work, but only one rings a bell. This apparently miraculous result follows from the position of the pauses in the series of impulses sent out by the key. The selector has, first of all, an electro-magnet, composed of a soft iron core encircled by a coil of insulated wire. This is normally powerless, but is energized whenever a current of electricity passes through it. Against the end of the core is set a permanent magnet, that is to say, a piece of steel which has been so treated that it has the properties of a magnet permanently. Such a magnet, as most people know, has a North Pole and a South Pole. What the difference is nobody knows precisely, but we do know that there is a difference, and one of the most im- portant manifestations of this " polarity " is that if two magnets be brought near each other, similar poles will repel each other, while dissimilar poles will attract each other. The poles of a permanent magnet remain fixed ; p 225 TRAFFIC CONTROL the poles of an electro-magnet change according to the direction of the current through the coil. There- fore, if we set one pole of a permanent magnet against one pole of an electro-magnet we can cause the latter to attract or repel the former at will by simply changing the direction of the current. An arrangement of that sort is found in the " selector," and the little impulses coming from the key, because of their alternate directions, alternately push and pull upon a small permanent magnet mounted near. The next feature which demands our attention is a small wheel, like a wheel of a clock, which is mounted upon a vertical axis near to the magnet. When the magnet moves one way a little ringer attached to it comes into contact with one of the teeth of the wheel and pushes it round a little way. On the current being reversed the permanent magnet moves the opposite way, and that is made to operate another finger which again gives a push to the wheel, so that with each impulse the wheel is rotated one tooth. In their normal position both these fingers are just clear of the wheel, so that the wheel can turn freely ; moreover, there is a spring which is always trying to pull the wheel back to its normal position, so that at first sight it seems as if the fingers would do no work at all. We might expect that when the first finger had given its push, as it drew back, the wheel would also turn back, and the second finger would only do over again what the first had done. The inertia of the wheel, however, comes in here. The first finger pushes the wheel, then it suddenly 226 TRAFFIC CONTROL draws back and the second gives its push, and the second follows the first so quickly that the wheel has not time to swing back. The second finger catches the wheel practically in the position where the first leaves it, and so the two acting alternately can push it round to the extent of seventeen teeth, if they continue to follow one another sufficiently rapidly. But when a pause occurs in the series, the wheel, as it is easy to see, will swing back to its starting point. We now come to the next essential feature in the selector. In addition to possessing teeth, the wheel has a series of small holes all round its edge, and in any of these a small pin can be fixed. As a matter of fact, in each one two pins are placed, and they are so placed as to correspond with the pauses in the impulses sent out by the corresponding key. To complete the device, there is a light catch which is able to lay hold of one of these pins, and hold it sufficiently to prevent the wheel swinging back. We now have in our mind's eye a picture of all the important parts in the selector, and can, in imagina- tion, watch it at work. For this purpose, let us suppose that a certain selector key sends out the following series of im- pulses : namely, 4, 6, 7, and let us watch these impulses coming into a selector which they are not intended to operate. The first impulse rotates the wheel to the extent of one tooth, the second pushes it a further one, making two, the next turns it to three and the next to four ; then the pause occurs, during which the wheel 227 TRAFFIC CONTROL slips back to its starting point. Then the six impulses follow, turning the wheel six teeth, after which it slips back once more ; finally it turns seven teeth before slipping back a third time. At the selector which is set to respond to that particular signal the result is quite different. The four impulses come along and act just as they did in the former case, but the fourth brings a pin into engagement with the catch, and so the wheel is held throughout the pause. The six impulses then come along and carry the wheel round to its tenth tooth, at which point the second pin comes into engagement with the catch, so that the wheel is held during the second pause, after which the seven impulses follow, carrying the wheel round to the seventeenth tooth. Now when the seventeenth tooth is reached an arm carried upon the wheel makes contact with a stud and rings a bell. So whenever a key is turned a series of impulses goes forth to all the selectors. All respond, but only one is able to reach the seventeenth tooth and ring the bell. All the others, since their pins do not correspond with the pauses, at some time or other slip back. Usually there is one key in the controller's cabinet in which the wheel has no discs alongside of it. Therefore it sends out an uninterrupted series of seventeen impulses, the result being that that par- ticular key calls up all the signal boxes, a useful arrangement when the controller wants to send out general information of interest to all the men. The controller, therefore, by means of an operation 228 " TRAFFIC CONTROL which takes up three seconds, can call up any signal box or all. It is not necessary for them to be able to ring him up since he has always got his headgear on, so that they only need to speak and he will hear. Should he at any time for a special reason have to take off his headgear he can switch on a loud- speaking telephone, the sound of which will be loud enough for him to hear in any part of the room. It seems as if it would be impossible to improve upon this system, so simple and yet so effective. There are but two wires, yet controller and signalmen are so closely in touch at every moment throughout the day that they might almost be in the same room. 229 CHAPTER XVII THE TUBE RAILWAY ONE of the most modern features in the railway world is the " tube " form of construction for lines traversing populous places. Tunnels are, of course, a very old idea. Tunnels were made centuries ago to carry aqueducts, and later to carry navigation canals. Then followed the railways, and tunnels were made all over the world. In most cases these were through hills and mountains, the heights of which were too steep to climb and the bases of which were too broad to go round. In time there arose the need for local lines serving the great towns, carrying passengers in and out between the central portions and the suburbs, and these in many cases necessitated tunnels in order that the town should not be cut up by the lines or valuable sites of buildings destroyed. Thus many large cities have examples of railways in tunnels just below the surface. These generally follow the line of the public roads, and one of the great difficulties in their construction was the diver- sion of the sewers and underground pipes, which led to the idea of boldly diving down below the lowest of the pipes and making the tunnel in virgin soil, 230 THE TUBE RAILWAY practically in a new world, a world which had not (except at a few isolated points) been penetrated since the formation of the globe. For this purpose there was brought into play, in a new and improved form, a device called a " shield." It was not a new idea, for it had been used by Brunei in making the first tunnel under the Thames early in the nineteenth century. Most readers will at some time or other have watched the family cook making mince pies, and will have seen her cutting out round pieces of paste by means of a circular cutter, consisting of a ring of thin metal with a sharp edge which, being pressed upon the paste, cuts a neat round disc. Brunei hit upon this method for cutting a way through the London clay beneath the bed of the Thames. His shield was not round, but square, but it acted in the manner of the paste cutter in that it was forced slowly forward, while men working inside it dug away the earth which it enclosed. The modern tubes are circular, so that the shield used for them is still more like the cook's little cutter. Imagine a steel drum a dozen feet or so in diameter and of just about the same proportions as the familiar side-drum of a band. Like the side-drum, too, it has in some cases two skins, but of steel instead of parchment. The skins are perforated by holes and doors ; there are, moreover, floors and partitions between the two " skins " and in front of the fore- most one. Before the shield can be brought into use, of 231 THE TUBE RAILWAY course, a shaft has to be sunk to the required depth from which the shield can bore its way. This shaft is dug out and lined with a complete lining of iron, formed of cast-iron segments accurately fitted to- gether and connected by bolts and nuts. In some cases the weight of this lining has to be sustained temporarily by rods from above in order that successive rings of plates may be added under- neath. In others the weight of the lining is made to help with the excavation, a sharp -edged ring being placed at the bottom which cuts its way down as the enclosed earth is removed from the inside. In such a case the rings are added at the top as the whole thing descends. In other cases, again, where water is encountered, the upper end of the shaft is covered in with an air- tight cover, through which air is forced by com- pressors in order to keep the water back. Where that is done access to the lower part of the shaft is through pairs of doors which constitute " air-locks." Everyone has seen locks on a canal or dock, and knows that they consist of two doors or pairs of doors, one of which holds back the water while the other is open, thereby allowing vessels to pass through without letting through more than a small quantity of water. In like manner does an air-lock work ; one door holds back the air while a second one is open, so that men and materials can be passed through without letting through more than a very small quantity of air. To pass through an air-lock from the open air, a 232 =3 g I 1 it li 2 g ?5 ^S ^ be e .3 g THE TUBE RAILWAY man opens the first door, enters, closes the door behind him and then waits while the air from the " pressure " side of the lock is allowed to trickle through and slowly raise the pressure between the doors. When that has been done he opens the second door and passes through. Coming out, the procedure is reversed, the man having to wait in the lock while the pressure is slowly allowed to fall to that of the atmosphere. This slow change of pressure is important for the health of the men who have to pass through fre- quently. With care, however, and under reasonable pressures, there is nothing to fear. Readers may perhaps be tempted to wonder why the change in pressure of air should need to be thus gradual. As far as one can see the ear-drum is the only thing likely to be much affected, but that is not so. There is communication with the outer air on both sides of the drum of the ear ; one through the outer ear and the other through a tube into the mouth and so through the nostrils. If this little tube, called by doctors the " eustachian tube," be for any reason stopped up, then the air pressure will increase on one side of the " tympanum " faster than on the other, and a severe pain will be felt, but otherwise the pressure changes equally on both sides, and the ear-drum is in no way affected. The real trouble lies in the blood. Like all other liquids, the blood is able to absorb a certain amount of gas, the amount depending upon the pressure. This fact is the basis of the manufacture of mineral waters. Soda water is simply water which has been 233 THE TUBE RAILWAY brought into contact with a gas under pressure. A certain amount of the gas is absorbed, and so long as the pressure is maintained (as it is so long as the stuff remains in the bottle) it looks just like ordinary water. When you take the cork out, however, the pressure drops, the amount of gas which the water can hold drops too, and the surplus gas comes bubbling out. The " fizzy lemonade," beloved of boys, is just the same thing flavoured with lemon, so that the drink so popular on a hot day owes its special feature to this fact. Now, however good " fizzy " lemonade may be, " fizzy " blood is not healthy. Under pressure, the gases of the atmosphere are absorbed by the blood, particularly the nitrogen, and on the pressure falling this bubbles out, and if that take place rapidly certain blood-vessels and parts of the heart may become clogged, so to speak, with nitrogen. It is only necessary to picture this to realize that it must be very desirable to lower the pressure gradually in order that the liberation of the nitrogen shall take place slowly. Let us assume, then, that the shaft is finished. The next thing is to determine the precise direction which the shield must follow. This is known, of course, upon the surface, and it is only a question of transferring that direction to the bottom of the shaft. This requires the most scrupulous care, because a very slight error to commence with would result in the tunnel, as it progressed, straying a long way out of its proper course. The means employed, however, 234 THE TUBE RAILWAY is very simple. A beam is laid across the mouth of the shaft in the precise direction which the tunnel is to follow. Then two pieces of piano wire are sus- pended from this, with heavy weights on their lower ends. By sighting across these two wires the engineers get their starting direction at the bottom of the shaft. After that they have to depend upon the use of the steel tape and the theodolite. Referring to the plan of the route as set out upon the surface, the engineer knows that from the start the tunnel runs so far in a perfectly straight line, then turns, let us say, three degrees to the right. The tunnel is, therefore, made straight for the required distance, upon reaching which he sets up his theodolite at the point where the change occurs, sights the telescope which forms a part of the theodo- lite back upon his starting point, and then turns it " so many " degrees, which gives him the new direction, and so he goes on. In the same way the engineers have to watch the levels, for which again the theodolite is employed. In case there should be any readers not familiar with this valuable instrument it may be well to explain that it consists of a small telescope fitted upon a tripod, and combined with two circular scales for measuring angles. Across the lens of the tele- scope is a fine thread or " wire," so arranged that when an observer looking through the telescope sees a point apparently cut in two by the wire he knows that the instrument is pointed directly at it. If, then, he changes the direction of the telescope and points it at something else, he can read off, on 235 THE TUBE RAILWAY one of the scales, through how many degrees and parts of a degree he has turned it. One scale shows how far it has turned in a horizontal plane and the other how far it has turned in a vertical plane, so that he can measure the rise and fall as well as the deviations to right and left. This question of rise and fall is just as important in the case of tunnels as the direction in a horizontal plane, for it would evidently be as troublesome if a tunnel got on to a wrong level as it would be if it got a wrong direction. It is usual in most cases to start at two or more shafts and work the tunnels until they meet, the measurements being generally so correct that an error of an inch or two is regarded as quite large. In one respect the designer of a tube railway has an advantage over his colleague who has to lay his lines upon the surface. The latter is compelled to a great extent to follow the gradients of the land. True, he may make a cutting here and an embank- ment there, but generally speaking he has to follow the lie of the land. The " tube " man, however, can go up or down just as he likes, and he takes advantage of this to help the traffic. As a train leaves a tube station the line descends so as to help it to accelerate, in other words, to get up speed. Likewise, the tube train always approaches a station uphill, thereby saving brake power. The two lines are always in separate tunnels, so that to each can be given just the right inclination at each point. The lines are not by any means always side by side ; it may happen that one is above the other, 236 THE TUBE RAILWAY even right on top of it. All these matters are deter- mined by the circumstances of the particular case ; they are not done haphazard, but after the most careful consideration of the facts. But we have been getting on rather too fast. Let us suppose that we have completed a shaft and lowered the shield down to the bottom. The iron lining of the shaft will have a circular opening formed in it which will in time constitute the mouth of the tunnel. To this opening the shield is carefully adjusted, and then tunnelling operations proper commence. The shield is pushed forward and its sharp edge cuts into the earth, while men passing through to the front commence to dig away the earth. Under favourable conditions no air pressure is needed, but generally it is found useful to have a little pressure in order to hold up the earth at the " face," or part where the men are working, and to prevent it from falling away too readily. When that is so an air-tight bulkhead is formed at some convenient point behind the shield and air is pumped in to keep up the re- quisite pressure. In these circumstances the openings in the dia- phragm of the shield can be left open, and the men and materials pass freely through. Under less favourable conditions, however, when water is present, the doors in the two diaphragms of the shield are made to form air-locks, and a higher pressure is maintained between the shield and the face than that between the bulkhead and the shield. This air-pressure question is often a very difficult 237 THE TUBE RAILWAY one, particularly when passing under a river, because the pressure sufficient to keep the water out at the bottom of the tunnel may be more than is good at the top of the tunnel. If the layer of earth above the tunnel be thin the air pressure, if not properly managed, may even blow up the bed of the river. During the construction of the Bakerloo tube under the Thames there was one spot where air was escaping up through the river bed night and day for months. In this case it was possible to keep things safe by having the air-pumps always going, but in others it may be necessary to put a patch, so to speak, upon a weak spot in the bed of the river, by tipping boatloads of clay upon it. In some cases the excavation is all done by hand, but in others an " excavating shield " is employed. In this a huge wheel with scoops on its edge is fixed to the face of the shield and driven round by an electric motor. The scoops cut away the earth and then drop it through shoots to the back of the shield. Another adjunct of the simple shield is an arm worked by hydraulic power, which lays hold of the iron segments with which the tube is lined and lifts them into their places. Furthermore, to the hinder edge of the shield there are fixed a number of hydraulic rams, which push against the ring of segments last fixed, thereby propelling the shield along. The joints between the segments are made with strips of thin wood, carefully impregnated before- hand with creosote. These are put in before the rings 238 THE TUBE RAILWAY are bolted together, so that when the bolts are tightened up they are gripped tightly. In the centre of each segment there is usually left a hole, through which a mixture of cement and sand is squirted by means of a compressed air squirt, commonly referred to by the workmen as a " gun." The mixture is made with plenty of water, so that it is very fluid, and it fills up all the little cavities left between the iron and the earth. This liquid, by the way, is called " grout." The stations are enlargements of the ordinary tunnels. They, too, are circular, and are lined with iron segments. Usually they are cut out by hand after the smaller tunnel is made. The latter is run right through in the first instance and the enlarge- ment made afterwards. This seems a waste of time and labour, but is found in practice to be the best method. One of the original ideas in the construction of the tubes was to make them self-ventilating. It is sur- prising how reluctant even a light thing like air is to being pushed about. Anyone familiar with mines knows the huge engines and fans which are necessary to keep the air moving in the workings, and something of the sort would be necessary in the tubes but for the action of the trains themselves. The train nearly fills the tube, so that as it moves along it tends to push the air along with it. The effect of this is very noticeable in some of the tubes, where the approach of a train is heralded, a long time before it actually arrives, by the strong 239 THE TUBE RAILWAY current of air which it drives through the tube and often up the shafts at the stations. For a time the earlier tubes had an earthy smell, which was not pleasant. They could not get rid of the peculiar atmosphere which arises from newly dug earth, but the excellent ventilation has by now largely removed this, particularly where it is re- inforced by the use of artificial " ozone," as described elsewhere. In thinking over the tubes and their construction it is impossible to avoid being struck by the simple, common-sense methods by which they are formed. It required, none the less, great thought (not to say genius) and the most scrupulous care, on the part of engineers and workmen, before they could be made with the certainty and ease with which they can be made to-day, and we are quite right in re- garding them as one of the wonders of our age. 240 1! - ~ 8 o g O -^ "5> iu * ill o ~ - e 'I o" Q .S ^ g llf S 11! L> tj t^ O sis ; g 3, 1 CHAPTER XVIII WONDERS OF THE UNDERGROUND THERE is not a more remarkable group of rail- ways in the world than those controlled by the Underground Railways of London, Limited. Indeed, it is doubtful if they are equalled. The group comprises the Metropolitan District Railway and about half a dozen " tubes." In addi- tion the company controls thousands of motor 'buses and miles of electric tramways, but we are only con- cerned here with the railways. The District Railway is the one which Londoners for many years referred to as " The Underground." One part of it, together with a part of the Metro- politan Railway and a short piece of line owned jointly by the two companies, forms roughly a circle, and around this trains run continually all day long. This route is known as the " Inner Circle." Practically the whole of the Inner Circle is under- ground, but it is different from the tubes in that the tunnels are only just beneath the surface. They were made many years ago by the simple method of " cut and cover," which means that a cutting was first made, open to the sky, and this was then covered over with a strong roofing of brick arch, upon the Q 241 WONDERS OF THE UNDERGROUND top of which a roadway was laid or, in some cases, buildings were erected. For years it was worked by steam locomotives, and while it was very convenient in those days, com- pared with the horse 'buses above, the trains were slow and few compared with the remarkable services of to-day. Moreover, the smoke from the engines caused the atmosphere in the tunnels to be very unpleasant. Starting from the Inner Circle are a number of branches to various suburbs. All of these rise into the open air when they reach the less crowded areas. The old Underground was a fine piece of engineering in its day, and does honour to the men who built it and worked it. The next stage in underground railway construc- tion was marked by the formation of the City and South London Railway, from the Monument, near London Bridge, to Stockwell. It was the first of the tubes, entirely underground, at a level sufficiently low to pass under everything else ; it was reached by lifts as well as stairs, and its means of ventilation were so limited that before the days of electric traction it would have been impossible to work it. This, too, was in its time a great success, although its later imitators have improved upon many of its features. It was followed by the Central London, also a deep-level tube, from the Bank to Shepherd's Bush, since extended in both directions. Later came the Waterloo and City, the Baker Street and Waterloo (now known as the Bakerloo), the Great Northern, Piccadilly and Brompton, the City and Great Northern 242 WONDERS OF THE UNDERGROUND and the Hampstead tube. All these latter are deep- level tubes and are very similar in construction except the Great Northern and City, which is large enough to take ordinary railway stock. It was about half-way through this tube-building era that a wonderful man from the United States, Mr. C. J. Yerkes, suddenly burst upon the astonished Londoners with the news that he had in effect bought the District Railway, never a very prosperous one financially, and was going to electrify it and bring it up-to-date. Later he brought tube after tube under the same management until, now, the whole of the lines mentioned except three are grouped together, and while to some extent retaining their separate existence, are all controlled and worked as one system by the Underground Railways of London. The three exceptions are the Metropolitan, which although closely allied remains quite independent, the Great Northern and City, which has been merged into the Metropolitan, and the Waterloo and City, which belongs to the London and South Western Railway Company. The efforts of Mr. Yerkes were crowned with brilliant success, from the point of view of the traveller, at all events ; what the financial result has been is not our business here. Technically speaking, the chief points of interest about these lines are the electric traction, the method of constructing the tubes and the automatic signalling, but all these things are dealt with in other chapters. Here we will consider some of the other features which in one sense are only minor ones, but which 243 WONDERS OF THE UNDERGROUND from the standpoint of the public are of great im- portance and which are characteristic of these wonder- ful lines. The managers of the " Underground " have, from the very first, taken a more sympathetic attitude towards their passengers than is customary on rail- ways. It must be confessed, with all due admiration for those who run railways in general, that there is a tendency with many of them to think that if a passenger is in any doubt, " well, he must ask some- body." The Underground people try to keep him from ever being in doubt ; to make his path so plain and easy that he can hardly go wrong. Let us examine what may be termed the out- standing example of this : Suppose you go on to, let us say, the " westward-bound " platform at Westminster Bridge station on the District line, and we will imagine that you want to go to Baling. In a most prominent position you will see an indicator. You can hardly fail to see it, so well placed is it. There you will see something like this : EALING WIMBLEDON 1 INNER CIRCLE 3 2 FIG. 18. The names are in bright white letters on a blue ground and the figures are illuminated by electric lights. From this you will notice that the train you 244 WONDERS OF THE UNDERGROUND want will be the third one in, the first being for Wimbledon and the second for the Inner Circle. Presently a train comes in and after a short stop passes out again. As it leaves the station a change suddenly comes over the indicator. The 1 disappears from Wimbledon and appears against Inner Circle. The 2 disappears from Inner Circle and appears against Ealing. The 3 disappears from Baling and appears against some other route. Every time a train passes out of the station that happens ; the numbers changing so that all through the day the next train, the one after and the one after that are indicated on the platform. Now the remarkable thing is that, owing to the signalling being automatic, there is no signalman to operate this indicator at Westminster Bridge. How, then, does the indicator know what trains are to be expected and their precise order ? To answer this question we need to go back four stations in an easterly direction, to the Mansion House, where, owing to the presence of sidings, a signalman is necessary. All the trains which pass Westminster Bridge in a westerly direction either originate at the Mansion House or else pass through there. Let us imagine that we are in the signal box at the Mansion House station first thing in the morning, and that the first train of the day is about to leave. The signalman, by the movement of a handle upon an instrument, sends a message right along the line to every station as far as South Kensington, where the 245 WONDERS OF THE UNDERGROUND next signal box is, giving the destination of the first train. In due course he sends another and another. Each train as it leaves his station is announced by him to all the others. At each of the other stations there is an instrument which is termed a " magazine," a sort of mechanical memory, which notes down these announcements, as it were, for future reference. At any moment the magazine at one of these stations knows what trains have left the Mansion House and in what order they have left. The indicator at the station is operated automatic- ally by each train as it leaves the station, and what it does is to publish the list of the next three trains, based upon the information stored up in the magazine. It seems almost too human to be possible in a mere mechanism, but it is a fact, and these instruments have been working day in and day out for years and seldom do they make a mistake. The indicator itself is a very simple arrangement. The names of the various routes are simply enamelled iron like the familiar advertisements to be seen along all railway lines and like the street name-plates used in many towns. Against the end of each there is a piece of sheet metal with the figures 1, 2 and 3 cut out stencil fashion, and behind each of these figures is an electric bulb. In the front of the figures is placed a piece of frosted glass, with the result that they are invisible unless illuminated by the light, so that by switching on one of the three lights one of the three figures can be made visible. 246 WONDERS OF THE UNDERGROUND The " magazine train describer," or mechanical memory, is a truly wonderful instrument. The basis of it is a hollow metal drum mounted upon a spindle. There is also a rachet arrangement whereby it can be turned round by a series of equal steps. This is actuated by an electro-magnet so that an electric impulse can operate it. The describer is constructed to hold a record of fifteen trains, and so the drum needs fifteen impulses to cause one complete revolution. At each impulse it moves one-fifteenth of a revolution. Across its edge there are fifteen rows of small holes (4 in each), the rows being equally spaced all round. In each of these holes there slides a little iron peg, the position of which is normally such that it projects on the outside and is flush on the inside. Fixed to the stationary part of the apparatus is a row of little hammers, four in number, so placed that each one is opposite a peg. These hammers are actuated by electro-magnets so that they can re- spond to short currents of electricity. When the signalman at the Mansion House wishes to describe a train he moves a pointer round a dial until it points at a little tablet on which are inscribed the words that he wants to send. Then he presses a push. That sends current through all the describers, and in each it actuates one or more of the hammers. Let us take the case of that particular train the signal for which is a current on No. 1 line only. Then all the No. 1 hammers will act, will strike the No. 1 pegs and drive them in so that they project on the inside of the drum. 247 WONDERS OF THE UNDERGROUND Likewise if the signal is No. 2 the current will pass along No. 2 line and the No. 2 hammers will act. The same with 3 and 4 or any combination. When the hammers have driven in a peg or pegs on each drum, the drums all turn automatically so that the next row of pegs are presented to the ham- mers ready to receive the next description. Thus the drum, with some of its pegs driven in and some normal, constitutes a list of the approaching trains and their destinations. That brings us to another part of the mechanism, the purpose of which is to read this list and communi- cate it item by item to the indicator itself. The " reader," as we might call it, consists of a second drum, inside the first, with a row of four light springs so placed that they just touch the ends of a row of pegs when the pegs are driven in, but not when they are normal. At the commencement of the day, the peg or pegs first driven in make contact with the springs and so the first train is announced. As further signals come in and subsequent rows of pegs are acted upon by the hammers, so the whole thing turns round step by step, but since the two drums move together the indicator still announces the first train, for the springs still remain in contact with the first row of pegs. When a train passes, however, it turns the inner drum one step in a backward direction, so that it brings the springs into contact with the second row of pegs. To put it another way, the inner drum reads off the first item on the list and continues to do so, no matter how many items may be added, until a train 248 I 60 "S rt ri a 2 cu .u a "I o ^ .u "5 a O 'J ' o O 43 a o- WONDERS OF THE UNDERGROUND turns it back a step, after which it reads off the second item. In due time a second train passes, it turns back once more and then reads off the third item, and so it goes on throughout the day. But the indicator, you will remember, shows three trains and not merely one. This is arranged for by the simple expedient of having three sets of springs, the first of which controls the figure 1 on the in- dicator, the second the figure 2 and the third the figure 3. There is still one step, however, to be explained. How do the springs on the inner drum know how to select that particular line on the indicator where they have to exhibit the number ? In other words, how are they able to translate the signal as it is registered upon the outer drum into plain English ? This is done by a further instrument called a " combinator," which may be described as an elaborate form of relay which is mentioned in another chapter. It is so arranged that current from No. 1 spring completes a circuit and allows current to flow to a certain lamp in the indicator ; current from No. 2 sends it to another lamp ; current from Nos. 1 and 2 together to a third, and so on. Thus it translates the signals recorded by the in-driven pegs into language which the public can understand. After a row of pegs has done its work it passes a row of electro-magnets which pull out any that have been driven in, and thus the " slate is cleaned," ready for a new item to be added to the list. At some stations there are platforms where trains of the same sort may come in on either side, and it is 249 WONDERS OF THE UNDERGROUND desirable to show passengers which side to expect the train for which they are waiting. In such cases similar indicators are employed, except that instead of the numbers there are two arrows, one pointing to one side of the platform and one to the other. The operation of these is comparatively simple. The two arrows are cut out, like stencils, in an opaque screen and illuminated from behind by electric lamps. When the train is to come on the right-hand platform the signalman turns on the lights on that side and the arrow becomes visible, while the arrow on the other side remains invisible behind the frosted glass with which both arrows are covered. When he wishes to indicate the other platform he simply reverses the lights. Another feature of the Underground is the moving stairways, or escalators, at some of the stations. These will no doubt be familiar objects to some readers, but for the benefit of others it may be explained that, when still, an escalator looks just like any ordinary staircase. You can step on at the bottom and walk to the top or vice versa, just as you do on the stairs at home. When at work, however, the stairs are continually moving up or down, as the case may be, so that you need only step on to a stair and stand there while you are carried from top to bottom, or from bottom to top. Energetic people who are in a hurry are not content to stand still upon the stairs and let them do the work, but run up or down as if they were ordinary 250 WONDERS OF THE UNDERGROUND stairs, thus adding their own speed to that of the stairs. Let us take, in imagination, a trip on an " up " escalator. The first thing we notice is a substantial barrier somewhat like a shop counter. From beneath a strip of what looks like floor is continually moving, and on to this " floor " we step. It is moving sufficiently slowly for us to do this with ease. If we look carefully at this piece of moving floor oojy Fig. 19. DIAGRAM SHOWING HOW AN ESCALATOR WORKS, Each step is a small trolley on four wheels. There are four rails. The lower wheels run on the inner rails, the upper ones on the outer. we notice that it consists of long, narrow strips fitting closely together, and as it approaches the stairs the leading strip suddenly commences to rise and so forms itself into a step. Strip after strip thus rises in succession, including the one we are standing on, with the result that we are carried upwards upon it. On arrival at the top our step ceases to rise, but instead moves along horizontally close behind the preceding one, so that once again we find ourselves 251 WONDERS OF THE UNDERGROUND standing upon a moving floor, off which we step. This moving floor, like that at the bottom, ends underneath a strong barrier, and this is set at an incline, so that if we failed to get off we would be gently pushed off. As we rise we probably lean against the handrail at the side of the staircase, and if we are observant we shall realize that that, too, is moving at just the same speed as the stairs. It consists of a strong band of leather, or some similar material, driven by the same mechanism as the stairs. This appears on the surface to be very wonderful, but mechanically it is very simple, since the stairs are simply a train of little four-wheeled trolleys, closely coupled together, passing round a drum at each end. The front wheels and the back wheels are not quite the same distance apart, so that they run on four rails, not on two. The front pair of wheels (going up) run on the outer rails and the rear pair on the inner rails. On the sloping part of the stairway all four rails are upon the same level, so that in that part of its journey each step travels just like any ordinary four-wheeled trolley. At the top and the bottom the rails, of course, turn into a horizontal plane so as to carry the steps along horizontally, in order that they may form that moving floor which enables us easily to step on and off. If all the four rails, however, were to change their direction at once, the steps would tip over, so the outer ones rise higher than the inner before 252 WONDERS OF THE UNDERGROUND changing, just sufficiently to keep each step "on an even keel," so to speak. Likewise, and for the same reason, the inner rails change direction at the foot of the stairs at a lower point than do the outer ones. All this is rather difficult to explain in words, but a glance at the diagram on page 251 will make it quite clear. But for this arrangement, of course, the steps would tip up when they started to rise, a very un- comfortable thing for the passengers, but arranged thus the steps always keep their position and change from flat floor to stairway quite simply and auto- matically. Another feature of the tubes which may be men- tioned in conclusion is the supply of " ozone " to keep the air fresh. Reference has been made else- where to the earthy smell prevalent in some tubes, and there is no doubt that, in some cases at all events, the disappearance of this is largely due to the action of " ozone." As we all know, the great purifying agent in all things is oxygen. If we want to clear away offensive matter of any sort we burn it if possible, which means that we rapidly oxidize it. If it is not possible or convenient to burn it we smother it with some substance which we call a disinfectant, the essential feature of which is a plenteous supply of oxygen. All disinfectants have plenty of oxygen in them in such a state that it is easily disturbed, so that it leaves the disinfectant and oxidizes the offensive matter. This is precisely the same thing as burning, except that it takes place more slowly. 253 WONDERS OF THE UNDERGROUND Now ozone is simply oxygen in an unstable form, so that it is more ready to attack other things than ordinary oxygen is. Like everything else, oxygen consists of atoms, and ordinarily these atoms are done up in bundles of two, but in ozone they are in bundles of three. Now they do not tie up nicely in threes ; one of the three is very apt to slip out, and so wherever there is ozone there is likely to be a lot of loose atoms of oxygen, under "which condition they are very active and quickly combine with anything else of a suitable kind that happens to be at hand. Ozone is usually supposed to be plentiful at the seaside, and to it many watering-places owe their invigorating properties. It can be made artificially by means of an electric discharge, and this is how it is provided for cleansing and purifying a tube tunnel. At certain places the ozone apparatus is installed and the ozone produced is fanned through suitable ducts to convenient points, thereby giving to the underground railway some of the properties of the popular seaside resort. 254 CHAPTER XIX ELECTRIC TRAINS AND HOW THEY ARE DRIVEN THE steam locomotive has done grand service to mankind in times past, and its career is by no means at an end, but there can be no doubt that for certain types of line dealing with certain kinds of traffic the electrically propelled vehicle has either displaced it already or will do so before long. It is a mistake which is often made to speak of electricity as if it were a source of power. It is nothing of the kind. It merely transmits power from a power house to the trains. It does not itself drive a train any more than the familiar leather belt connecting engine and machine in a factory itself drives the machine. In the steam-driven train the engine is a self- contained unit. It carries its own coal and water with it, and only needs a pair of rails to run on. Given those rails to run on it can go anywhere. It may be a little costly to make, compared with an electric motor, it may not start so readily as an electric motor, it may be less efficient, but it needs the minimum of expenditure on the track. The electric vehicle, on the other hand, is cleaner, handier, more easily driven, starts more quickly and 255 ELECTRIC TRAINS -HOW DRIVEN is more efficient, but it requires costly cables and conductor rails and machinery for the transmission of the power from the power house to the train. These two sets of facts lead to the conclusion that for lines where the trains are few and the journeys long, the steam locomotive is likely to hold its own for many years to come, but that for lines where the trains are many and the journeys short the electric train is pre-eminent. The early electric railways were modelled on the street railway or electric tram. The motors are driven by current having a force of 500 volts, which had become the recognized practice for tramways, and the current is of the kind called direct. That brings us to a point which it would be well to explain forthwith. There are two kinds of electric current. In one the electricity flows steadily and continuously, always in the same direction. This is spoken of as continuous current or direct current, or more briefly as D.C. In the other kind the electricity surges to and fro, first one way and then the other. This kind of current is called " alternating," or briefly A.C. It will be noticed that A.C. has a property which D.C. has not, namely, " periodicity," by which is meant the rate at which the alternations take place. This is generally fifty per second, but in some cases less and in some more. It all depends upon the con- struction and speed of the dynamo, so that by making the dynamo in a certain way and driving it at a certain speed any desired periodicity can be ob- tained. 256 ELECTRIC TRAINS -HOW DRIVEN The term " cycle " is often used in this connection and should perhaps be explained. A " cycle " of operations is, of course, a series of actions performed over and over again in the same order. In this case current commences to flow in a certain direction, it grows until it reaches a maximum, then declines and finally fades away altogether, then it commences to flow in the opposite direction, again attains a maximum, after which it dies away once more. That is the cycle, and the number of cycles per second is the periodicity. So you may read that a certain current is alternating and has a periodicity of so many, or it may be described as simply " alternating current, fifty cycles," or whatever the number may be. In the case of D.C., just as the current is steady so is the pressure or " voltage " steady. In A.C., on the other hand, the voltage varies just as the current does. If B.C., therefore, is said to be 250 volts, for example, it remains steadily at about that pressure all the time. If the same is said of A.C., however, it means that that is an average pressure, and that sometimes it is much higher. This has to be borne in mind when matters of insulation are under consideration. This preliminary explanation is necessary in order to lead up to the fact that there are two distinct types of electrically propelled railway. The first is worked by direct current, and of this the Underground Electric Railways of London may be taken as a great example. In the other type alternating current transmits the power to the trains, and of this what is R 257 ELECTRIC TRAINS -HOW DRIVEN called the " Overhead Electric " line of the London and Brighton and South Coast Railway, serving some of the southern suburbs of London, may be taken as typical. It may seem at first sight that since both are electric they must be similar, but, in fact, they are very different. The motors are different, the methods of carrying the power to the train are different, and the fitting up of the trains themselves is different. It will therefore be necessary to describe them separately. We will commence with the D.C. kind. The starting point is the generating station, where the power is obtained from fuel of some sort, or from falling water, if that is available. Here are a number of generators or dynamos, each driven by an engine or a steam turbine or a water turbine. Whatever the source of power may be it is employed in the most economical manner. One of the reasons for the economy of the electrical system as compared with the steam is that in a well- equipped generating station the fuel can be burned to much better advantage than is possible in an engine w r hich has to be run with the train. It is possible to reckon that quantity of work which is the precise equivalent of the heat from the fuel. By burning a sample of the latter the number of heat units per pound of coal can be ascertained, and each unit under ideal conditions would do work equal to raising 773 Ibs. a foot high, or 773 foot- pounds. Unfortunately, in the conditions under which we ELECTRIC TRAINS HOW DRIVEN live, this result is quite impossible, but this figure furnishes us with a standard by which we can com- pare the " efficiency " of power plants of various kinds. If, for instance, it is found that 77 foot-pounds of work are done for every heat unit in the fuel burnt, then that plant is said to have an efficiency of ten per cent. Now if the efficiency of a steam locomotive were five per cent it would be extremely good. Many are far less than that, whereas in a power house the efficiency would run into possibly the twenties. In some power stations internal-combustion engines are used, because with them a higher efficiency is possible than with any form of steam engine. They suffer, however, from certain defects, the result of which is that in the largest stations steam is mostly to be found, more especially steam turbines. In the steam-driven power house much of the work is automatic. At the great generating station of the London Underground Railways at Chelsea the boilers are on the upper floors of the boiler house. The coal, having been elevated mechanically to the level of the roof, runs along a conveyor right up in the apex of the roof, whence it is thrown off, again automatically, into bunkers. From these it falls into the mechanical stokers, which continually feed it into the furnaces of the boilers. The ash, in like manner, falls down shoots to a lower floor, whence it is carried out by mechanical means. For the sake of economy several devices are employed in the stationary power house which are quite impossible, or only partly possible, on the 259 ELECTRIC TRAINS -HOW DRIVEN locomotive. For one thing, the heat which would otherwise escape up the chimney is made to pass through ranges of pipes, forming what are called " super-heaters," whereby some of it is captured and used to raise the temperature of the steam. Later on more heat is extracted from the waste gases on their way to the chimney by ranges of pipes called " economisers," in which heat that would otherwise be wasted is used to heat the water on its way to the boilers. The engines, too, whether turbine or reciprocating, are fitted with " condensers," cool chambers into which the steam passes after leaving the engine. In the condensers the steam, being cooled, collapses into water, so that inside the condenser there is always a fairly good vacuum, and the suction of the vacuum pulling upon the engine is added to the pressure of the steam pushing at the other side. The keeping cool of the condensers is quite a big business at a large plant, necessitating vast quantities of cold water. If a large river or lake be handy, this is simply a question of pumping, but otherwise some kind of cooling scheme is needed. At some stations they carry the heated water to the top of a huge tower and let it fall, like rain, the contact with the air causing it to cool rapidly. In other places it is sprayed upwards in a very fine spray with the same result. All these devices, super-heaters, economizers, con- densers, cooling devices and the rest are all intended for one purpose, namely, to obtain the best possible result in work from the heat derived from the fuel. 260 ELECTRIC TRAINS -HOW DRIVEN These waste-saving appliances are, of course, impossible to any considerable extent on the loco- motive. As a rule, each generator has a separate engine or turbine to drive it, so that the two form a unit. The current from each unit is led by cables to the switch board, a large structure for holding the switches and measuring instruments, by means of which the flow of current is controlled. Behind the " board " there are usually a number of horizontal bars of copper, called " bus bars," to which the current from all the generators is led and from which all the outgoing cables draw the current, which they lead away to the distant parts of the line. From the very nature of a railway it follows that, no matter how nearly central the power station may be, some of the current will have to travel a great distance ; in other words, long cables will be required to carry it to distant parts of the line. Practically, the only material for these is copper, and copper is expensive. Hence it is of the utmost importance that these cables should be as thin as possible, or the cost in copper will be enormous. Let us take an example. If we think for a moment of the problem of sending power by water through a pipe we can see that it is equally possible to achieve our end by sending a lot of water through, with only a little force behind it, or a little water with a lot of force. The chief difference between the two is that the former requires a much bigger pipe than the latter. 261 ELECTRIC TRAINS -HOW DRIVEN Although we cannot picture it to ourselves so easily the transmission of power by electricity is very similar. To attain a given result the less pressure we use the more current do we need, and the larger the cables necessary to carry it. On the other hand, by using a high pressure we can reduce the quantity of current and so bring down the expense for copper to a minimum. It is therefore an invariable rule that the generators in the central power house are so constructed as to give out a comparatively small current at a very high pressure, or, to use the more frequent term, " tension." This pressure or tension is that quantity which is expressed in " volts." The current for the Under- ground is generated at 11,000 volts. All mechanically generated current is of the alternating variety. A few attempts have been made to devise machines to generate direct current, but none has been satisfactory. In order to obtain direct current, therefore, the generator has to be fitted with a part called a commutator, a mechanical device, the effect of which is to change the direction of the current passing through it at frequent in- tervals. The effect of this is to neutralize the original alternations. It is as if the commutator took one- half of each cycle and reversed it, thereby changing the alternating current into direct. Now this device does not act nicely when the voltage is high, so that the high-tension currents which leave the central station to carry the power far and wide are always generated by alternating 262 ELECTRIC TRAINS -HOW DRIVEN current generators, or, as they are more frequently termed, alternators. So the high-tension alternating current sets out upon its journey. Dotted about the railway system are smaller stations, known as sub-stations, where the current is transformed and converted in order to make it suitable for driving the motors on the trains. The use of these two terms is quite arbitrary. So far as their real meaning is concerned either of them could be used instead of the other, but it is the custom to speak of transforming the current from high tension to low and converting it from alternating to direct. The transformers in the sub-stations are in prin- ciple precisely like the induction coils with which most of us have at some time or other tried to shock people. Of course, they are much larger, but like the induction coil they consist of two coils of insulated wire. Through the first is passed the high-tension current from the power station, and that, being alternating, acts upon the other coil, and the two are so arranged that the secondary current is some- where about the 500 volts required by the motors. It would be possible to use this transformed current straight away ; but the direct current motor is such a beautiful machine, it starts so nicely and is so easily controlled that many engineers prefer to convert this low-tension current into direct current before sending it out to the conductor rails for use by the trains. Therefore the sub-station also contains, in addition 263 ELECTRIC TRAINS HOW DRIVEN to the transformers, machines called converters. These are in appearance, and in construction, too, very like generators, but they are not driven mechani- cally. The alternating current which is fed into them serves to drive them, and in passing through them is changed into direct current by a commu- tator, such as has already been described. The total result is, then, that alternating current at 11,000 volts or thereabouts goes into the sub- station, while direct current at about 500 volts comes out. The cables or. "feeders" from the sub-stations terminate at various points upon the conductor rails, which are laid down by the side of the rails upon which the trains run and from which the trains pick up the current as they go. Upon the trains themselves the only apparatus necessary is one or more motors and a controller, by means of which the driver can regulate the speed and the direction of the trains. The controller generally has two handles. One of these determines the direction. An electric motor consists of two sets of electro-magnets, which act upon each other. If you change the direction of the current in one of them you reverse the action. Hence all that this handle has to do when it is turned is to change the direction of the current through one of the sets of magnets in the motors. This it does in a very simple manner. There is inside the con- troller a drum-shaped object carrying a number of curved metal strips, carefully insulated from each other and from the drum. On the frame of the 264 ELECTRIC TRAINS -HOW DRIVEN controller there are fingers of metal, which in certain positions make contact with the strips. The handle is attached to the end of the shaft upon which the drum is fixed, and when it is moved it takes certain strips out of contact and brings others into contact, thus, in the simplest imaginable way, making the necessary changes in the direction of the current. The other handle controls the speed. It likewise is connected to a drum carrying strips, and as it is turned it varies the connections with the corre- sponding fingers. If a slow speed is required it sends the current round through a lot of coils of wire, the resistance of which diminishes the quantity of current and so keeps the speed down. When it is desired to increase the speed the controller cuts out these resistance coils one by one until, at the highest speed, the current is going straight to the motors without the intervention of any resistance at all. Since the driver of an electric train is frequently alone in his cabin and has no mate, as his colleague of the steam train has, the controller handle is made, when left alone, to spring back to the position where it cuts off all current and stops the train. This device, which is nicknamed by the men the " dead man's handle," is intended as a safeguard against the possibility of a driver fainting at his post and the train running along out of control. The brakes on an electric train are generally worked by compressed air, in a similar manner to those on many steam trains. There is a small 265 ELECTRIC TRAINS HOW DRIVEN subsidiary motor, the duty of which is to keep the reservoir of compressed air filled. Now let us turn our attention to the alternating current systems and see how they differ from those just described. The power station is not materially different, but of sub-stations there are none. Therein lies the first difference. The high-tension alternating current is fed straight to the conductors from which the trains collect it. Since the tension, or pressure, is so high, to touch one of these conductors would mean instant death, so a rail upon the ground, on to which an unwary platelayer might step, is out of the question. In- stead of a conductor rail, therefore, there is a heavy copper wire, supported high in air out of everyone's reach. Not only does it need to be high up, but the insulation has to be exceedingly good, for otherwise the current would leak to the posts. Moreover, the conductor wire has to be very level, for if it rose and fell to any great extent the collector on the top of the train would not make a steady contact with it. Long spans of wire, such as we see in the case of tramways, are all right for the comparatively slow- moving cars, but they would never do for the more speedy train. These two last difficulties, the insulation and the level wire, are overcome by one and the same ar- rangement. Tall posts or light steel towers are erected by the side of the line, generally in pairs with a light steel girder spanning between them, like a bridge. To these 266 ELECTRIC TRAINS -HOW DRIVEN there are fixed two steel wires which, not being very tightly stretched, form easy curves. Below these wires and between them is stretched the conductor, supported from them by short wires at frequent intervals. By varying the length of these short wires it is thus possible to keep the conductor prac- tically straight. One may wonder, perhaps, why the conductor should not be pulled so tightly between its supports that it would be practically level all along, but the answer is that to do so would need such a tremendous pull as almost, if not quite, to break it. This does not happen, however, when the wire can be sup- ported at frequent intervals as it is by the short wires. It may be asked, does not the same thing apply to the two steel wires. It does, but they are not pulled tight, being left fairly loose, since a considerable sag in them does not matter. It is all taken up by the variation in the length of the short wires. The steel wires are carried on insulators fixed upon the bridges. This is theoretically unnecessary, because there ought to be no current in the steel wires at all. This is so, because near the centre of each of the short wires, or where it connects to the long steel wires, there is inserted a porcelain insulator. In other words, every short wire is itself insulated. If everything were as it ought to be no current should get to the steel wires, but should it by any chance do so the other insulators, those mentioned first, come into operation and prevent the current from escaping further. 267 ELECTRIC TRAINS -HOW DRIVEN In fact, they act together, reinforcing each other and so making the whole arrangement very safe. On the top of each motor coach in the trains there is a collector. It is rather different from the simple arm with a wheel at the end, such as tramway cars have, although the purpose is much the same. Here, again, the difference is made necessary by the higher speed of the train. In this case the collector is usually a frame or metal rectangle, one side of which is hinged to the top of the coach, while the whole thing is raised up so that the opposite side presses steadily upwards against the underside of the conductor wire. In practice it is desirable that the collector should trail along rather than be pushed along in contact with the wire, hence each motor coach has two, one each way, and when the train reverses one goes out of action, lies flat upon the roof so as to be out of action, while the other one is raised and comes into operation. The change is made quite easily by compressed air worked from the driver's cabin. On arrival upon the train the current is still at a very high voltage, too high for practicable use on the motors, so it is led to a transformer carried upon the train which lowers the voltage, and the low-tension current is then led to the motors. One drawback, as will be noticed, to this system is that it entails the constant hauling about of heavy transformers. Another very obvious one is the high cost of the structures for carrying the con- ductors. Which is really the better of the two is a matter of 268 ELECTRIC TRAINS -HOW DRIVEN much discussion. Like most questions, there is much to be said on both sides, and it seems highly probable that the next step will be a compromise between the two ; that is to say, high-tension current, transformed down by transformers dotted about the system and fed to conductor rails upon the ground. In some installations there are two separate con- ductor rails, one positive and one negative, or in other words, one along which current flows from the power station and one along which it travels back again. There are others, however, in which only one is used, the track rails serving the purpose of the other. It may be asked, " What is the good of the negative or return rail ? Is it so that the electricity can be used over again ? If it is not used, is the electricity wasted ? " The answer is that when heavy currents are let loose, so to speak, in an uninsulated rail, they are apt to stray about and cause corrosion of pipes and other things buried in the ground by setting up the action called " electrolysis." Consequently, where the flow of current is likely to be heavy and there are many pipes about the insulated return is generally installed. Where the currents are not so heavy, because there are fewer trains and the line runs through more open country, the insulated return is often dispensed with. The question of wasting electricity does not really arise at all, because the whole earth is saturated with it, and consequently it is about the cheapest thing in existence. It only becomes of value when force is put into it. It is the force which costs money, and 269 ELECTRIC TRAINS HOW DRIVEN the force which makes an electric current valuable. Now this force is used up in the motors. The very essence of an electric motor is that it catches, so to speak, the force in the current, extracts it and uses it for some mechanical purpose, in this case to drive the train. That is the reason why there is no danger in using the rails of a tramway in the public street for the return current. By the time the current has been through the motors all its force is gone, there is barely enough left to ring an electric bell, and cer- tainly not enough for anyone to feel. So that is how electric trains are driven. No attempt has been made to describe all the slight differences which occur between different systems, but enough has been said to give a general idea of the broad principles underlying them all, and the facts stated will enable anyone to understand generally how they work. 270 CHAPTER XX A RAILWAY IN THE AIR IF you sail in a ship across the Atlantic as if you were going through the Panama Canal, but instead of entering the canal turn to the left and follow the coast for a while, you will come to a large river called the Magdalena. This rises in the Andes, flows down a broad valley formed by two spurs of that great range, and serves as an important highway for traffic. The country through which it passes is the Republic of Colombia, and one of the most important towns upon its banks is called by the beautiful name of Mariquita. Away to the westward of Mariquita is a stretch of country of the most varied types. Parts of it are tropical, with the luxuriant vegetation which usually grows under those conditions. Other parts are rocky and precipitous, as we might expect when we remem- ber the nearness of the great Andes range. Some of the higher valleys, again, are of great fertility, sharing as they do many of the advantages of the tropical sun, but escaping many of the disadvantages because of their altitude. Particularly is this the case with an area the centre of which is the town of Manizales, about forty-five miles to the westward of Mariquita. This district 271 A RAILWAY IN THE AIR produces bountiful crops of coffee and spices, but unfortunately a range of high mountains with rugged foot-hills intervenes between the two towns, so that Manizales must be one of the most isolated places for its size in the whole world. Although it has a population of about 30,000 it has no main road leading to anywhere. The longest road out of it is only a few miles long and it leads to nowhere, but simply ends by losing itself among the rough country at the foot of the mountains. Given a reasonably good path, there is many a man who could walk the distance betw r een these two towns in a day, but until a few years ago the only communication between the two was a mule journey of about three days in summer and possibly nine or ten in the winter. Not only was much time thus lost, but much valuable merchandise was spoilt by damp and heat experienced during the trip. In short, the whole of this district, rich in its crops, round Manizales, was rendered poor because it had no satisfactory outlet through which it could exchange its wealth with other people. At Mariquita there is a railway, owned by an English company, called the Dorada Railway Com- pany, who had for years looked towards Manizales and coveted the valuable traffic which was waiting to be carried, if only they could devise a practicable way. The nature of the country, however, put an ordinary railway quite out of the question. To commence with, the steepness of the gradients would 272 A RAILWAY IN THE Affi be far too great. The town of Mariquita is only 1500 ft. above the sea, but Manizales is about 7000, and between them is the mountain range, at least 12,000 ft. high. In addition to this the roughness of the country in parts would necessitate such a series of bridges and tunnels and cuttings and via- ducts that the cost would be prohibitive. No amount of traffic could ever pay a dividend upon it. All these difficulties, however, vanish, or at any rate are greatly reduced, if the railway can be lifted off the ground and carried through the air, which is practically what has been done. A rope railway, or ropeway, has been installed, whereby the loads of goods are carried easily and economically over the wildest mountainous country. It is not suggested that the idea of a ropeway was invented for this particular work. The principle is much older than that and there are many such things about, but this was the first time on which it had been used on so large a scale and as a definite extension of a railway. This is emphasized by the fact that a new company was formed in London, called the Dorada Railway Ropeway Extension Company, Limited, to carry it through. The earliest ropeways consisted of two ropes, parallel with each other, securely held at each end, along which little trolleys were hauled by means of a third, endless, rope to which the trolleys were attached. Buckets or some other convenient form of receptacle were hung beneath each trolley, and there was an arrangement whereby the trolleys on reaching their destination could be detached from s 273 A RAILWAY IN THE AIR the " hauling rope " and run on to a sort of siding or " shunt rail," as it is termed, to be unloaded. If the length of the ropeway is very short the " track ropes " need only to be strongly held at each end, but in the great majority of cases intermediate supports are required in the form of towers or trestles. Each trestle has two projecting arms near its top, so that it may be likened to a man of gigantic pro- portions standing between the ropes with outstretched arms, supporting one rope in each hand. The track ropes are so attached to these " arms " that the wheels of the trolleys can run easily past them. The heights of the trestles vary according to cir- cumstances. In some cases they only need to be just high enough to allow the buckets to clear the ground. Such an instance would occur at the top of a hill. At the bottom of a deep valley, however, if the trestle were equally short, the ropes might be far too steep, and to mitigate this the trestle would be made considerably higher. The kind of ropeway just described is known as a double rope or bi-cable line, and under certain con- ditions they are to be preferred to any other. The kind adopted for the Dorada Ropeway is a newer type in which one cable does everything, and which is, there- fore, called a mono-cable, or single rope line. Imagine a long rope of steel with its ends spliced together so that it is endless, looped round two large grooved wheels about 8 ft. in diameter, the two wheels being several miles apart. The two halves of the rope will be parallel, separated by a distance of 8 ft., and if the two wheels be turned round one part 274 A RAILWAY IN THE AIR of the rope will travel in one direction and one part in the other. Further, imagine these 8-ft. wheels to be secured to a suitable steel framework, so that the rope can be stretched with any desired degree of tightness, and finally picture a long row of trestles supporting the rope at intervals and you will have a good mental picture of this wonderful installation. In this case, of course, the ropes are not fixed to the trestles, but are simply supported by grooved wheels carried upon the trestles, the wheels revolving as the rope passes over them. The buckets or other receptacles for goods are attached to clips which hook over the rope, being so shaped that they can pass over the grooved wheels on the trestles without being thrown off the rope. Herein lay one of the chief difficulties in the use of a single rope, for at first it was thought impossible to devise a form of clip which would be able on the one hand to grip the rope firmly enough not to slip on an incline, and on the other capable of passing over the wheels. After much experimenting the problem was solved by Mr. J. P. Roe, an engineer who specialized for years in ropeway matters and who was largely interested in the Dorada Ropeway. He found that if he made a simple hook-shaped clip to go over the rope, with a single small pro- jection upon it of such a shape that it lay in between the strands of the rope, no slip would take place on all reasonable inclines. The elaborate and costly mechanical forms of grip which had previously been 375 A RAILWAY IN THE AIR thought essential and which presented all manner of difficulties were found to be quite unnecessary. It may be said without exaggeration that this kind of ropeway, with its many advantages over the older type, was only made possible by this beautifully simple invention. But perhaps some readers may wonder why this difficulty does not arise equally in those cases where the thing is hauled along by a separate rope, for the trolleys must of necessity be detached from the hauling rope in that case also. The answer is that the hauling rope in a bi-cable system does not need to pass closely through the groove upon the edge of a revolving wheel. The large wheels around which the rope passes at each end are mounted in specially constructed steel frames. That at one end, called the driving end, has a tooth wheel coupled to it by means of which it is driven round, the power being derived from a steam engine or other form of motor. At the other end, the " tension " end, the wheel is mounted upon a small trolley which runs upon rails embodied in the frame, and is pulled back by means of a heavy weight, thus ensuring that the correct tension shall be kept upon the main rope. A loaded bucket, upon arrival at its destination, is, by beautifully simple means, shunted off the rope on to a " shunt rail," which is mounted upon the top of the station frame. The rope comes into the station at a certain angle ; there it passes over a pulley, after which it takes a slightly downward direction to the large wheel, which is set at the 276 A RAILWAY IN THE AIR correct angle to receive it. Having passed round the large wheel it comes upward once more, passes over another wheel and goes out slightly downwards. Fig. 20. DIAGRAM SHOWING HOW THE RAIL LIFTS THE LOAD OFF THE ROPE. (Details much altered, for simplicity.) As the rope descends, at the station, the roller engages with the rail which supports the whole thing, while the rope with- draws itself from the clip. The shunt rail is practically horizontal, one end being near the first wheel just mentioned and the other end near the one last mentioned. Further, each clip has connected with it two small grooved 277 A RAILWAY IN THE AIR rollers which, when the thing is on the rope, do nothing. The bucket, then, comes sailing in, so to speak. After passing the first wheel the rope changes its direction downwards, thereby dropping the two rollers on to the shunt rail. The rollers thus take the weight of the bucket, lift it off the rope, as the latter moves downwards, and leave it free to be run along the shunt rail to the desired position for un- loading. After being unloaded the bucket is pushed along the shunt rail until the process is reversed ; the rope coming upwards gets under the clip, lifts the rollers off the rail and carries the bucket away. What has been said up to the present is little more than a description of ropeways in general. It was necessary in order to make intelligible the account of the marvellous installation, which really forms the subject of this chapter. The total length of this, as has been said, is about forty-five miles, but it must not be thought that the ropes run continuously for that distance. It is divided up into sixteen sections. It might thus be said to be sixteen ropeways placed end to end. They are not really separate, however, because at the intermediate stations the shunt rails are so arranged that a bucket coming in from one section is passed on to the next section instead of being sent back, as would be the usual arrangement. The division of the line into sections also has the advantage of enabling it to follow a more or less zig- zag route, thereby serving a number of intermediate villages, for, of course, each section has to be straight, 278 A RAILWAY IN THE AIR for otherwise the rope would never lie comfortably in the wheels which support it. The longest of the sections is 5800 metres, and the shortest 2590. The former rises 240 metres, but the latter, although so much shorter, rises nearly 400 metres, and it is this steep gradient which necessitates the section being- short, because if it were longer the pull of a large number of buckets would be too much for the rope. Fig. 21, This diagram shows how the loads are passed from one section of ropeway to the next. On arrival at A, the rope dips downwards, leaving the load supported by its rollers upon the shunt rail. The load is pushed along the rail to B, where the opposite occurs, the rising rope engaging in the clip lifting the load off the rail and carrying it away. At the end station the shunt rail curves round some- what as shown dotted. The stations are arranged alternately, so that with one exception two driving stations always come together and two tension stations, thereby keeping the number of points where power is required down to the minimum. The power is derived from steam engines, of which a number each of 30 horse-power were sent out from England. Where 30 horse-power is not enough two engines are employed. The boilers are made with 279 A RAILWAY IN THE AIR specially large fire-boxes, so that wood fuel, which is plentiful in the neighbourhood, can be used. Engines and boilers alike were specially designed so that they could be taken to pieces for transport, and no single piece weighed more than 10 cwt., the great bulk of the material being actually packed in cases of not more than 2 cwt. This was necessary because of the system adopted throughout of making a finished section carry the material for the next one, and the further need of transporting over intermediate distances by mules. The rope itself weighed the astonishing amount of 255 tons. It has a circumference of 2f ins., and is constructed of steel wires, having a breaking strain of 105 tons per square inch. The actual rope has a less degree of strength than that, because, of course, it is not solid wire, but has a number of spaces in between. The load necessary to break the rope is just over 30 tons. It is, of course, impossible to divide the rope up into small pieces for transport, as was done with the engine and other parts, for that would mean too many splices. The same result is attained, however, by making it into small coils with a length of loose rope between. The coils are then tied in pairs and slung one each side of a mule, the intervening lengths of straight rope stretching from mule to mule. The animals are thus tied together, much after the fashion of alpine climbers, and many anxious moments there were when one mule in a long train showed a ten- dency to slip on a mountain track, for if he had gone 280 A RAILWAY IN THE AIR the whole train might have followed him, together with some tons of rope, down the mountain side. The trestles number 437, some as low as 3 metres, but one, at least, reaching 66 metres, about five times the height of an ordinary three-storey house. All the smaller ones were of a kind specially developed by Messrs. Ropeways, Limited, the con- tractors for the line, in which a lot of small pieces are sent out in bundles and put together on the spot, much as boys build things with " meccano." They are tripod arrangements, the three legs being joined together at intervals by horizontal struts, and then the whole tied together with diagonal rods, which can be tightened up by screwing them round. Where a very tall trestle was needed a special base was designed, and then one of these standard ones put on the top of it. In other cases, where the load upon a trestle is very heavy a stronger kind of structure, with four legs, was used instead of these. At each trestle a pair of stout steel beams are fixed projecting out horizontally on either side, to carry the " sheaves." Where only one single sheave is required the spindle upon which it turns is fixed to the end of this beam, but such cases are not frequent. The pressure of the rope is generally too great to be taken safely by one sheave, so that two, four and in some cases eight are used. But it would clearly be no use to increase the number of the sheaves unless it could be made sure that each one would take its fair share of the load, but that diffi- culty is overcome in a very interesting way. 281 A RAILWAY IN THE AIR Let us take first of all a pair. In this case, a short beam is pivoted on the end of the main beam, and one sheave is placed at each end. Thus the " pair beam," as it is termed, can see-saw, and whatever the pres- sure on the rope may be and at whatever angle it may pull, each sheave takes exactly half. If there be four sheaves a larger beam is balanced upon the end of the main beam, this one being termed a " quad beam," carrying at each end a pair beam with its two sheaves. Thus the pair beams see-saw Fig. 22. How THE ROPES ABE SUPPORTED WHERE THE LOADS ARE VERY HEAVY. Eight wheels are used, and seven beams. One beam is supported upon the trestle at A. This in turn supports two others at B. These, again, carry four others at C, and these carry the wheels. All the beams are free to rock upon their centres, with the result that all the wheels are ''alive," and each has to do exactly its fair share of the work. upon the ends of the quad beams and the quad beam upon the end of the main beam. The same principle prevails when the sheaves number eight, an " octo " beam being first supported upon the end of the main beam, two quad beams upon that, and four pair beams upon them, eight sheaves completing the whole series. The result of all this is that, whatever the load may be, all the sheaves get their fair share and no more. Normally the limit for each load is 6 cwt., but by special arrangement as much as 10 cwt. can be 282 A RAILWAY IN THE AIR carried. The speed of the line is 120 metres per minute, or four and a half miles per hour, and the loads follow each other at the rate of about one every two minutes. The vehicles, as one might call them, in which the goods are carried are of various kinds, according to what has to be carried. For some things buckets are used, for others a kind of wooden platform with an iron sling is found most convenient, while for long articles a pair of carriers some distance apart, but coupled together with a flexible connection, are used. The operation of the line soon had its effect upon the commerce of the district, the amount of coffee exported, to give only one instance, increasing in a few years from 9000 to 18,000 tons. As time goes on this will no doubt increase, until the line will be working at its full capacity of 20 tons per hour in the downward direction, towards Mariquita, and 10 tons per hour the other way. 283 CHAPTER XXI FIGHTING NATURE IN CANADA IN a previous chapter we had a brief review of the difficulties encountered in surveying for and plotting out the course of the Grand Trunk Pacific Railway. Now we will look at some of the tasks which confronted the men who actually con- structed the line. Naturally, in a line of such length, there were many varieties of country to be crossed. For a part of its length the country was flat prairie, where little had to be done except lay the rails. The ground was already flat and firm. In other places, however, the difficulties were such as to make up, many times over, for the ease of working upon the prairie. There were dense forests to be cut through, swamps to be crossed, bridges to be built, and in some spots rock was encountered in a particularly annoying form. It was just as if huge pieces of rock had been flung about promiscuously by giants at play. The rocks were too rough and detached to form the bed of the line, they were too close for the line to pass between, and the only thing was to hew a way through them. The work was, of course, started at the two ends, 284 FIGHTING NATURE IN CANADA and in addition it was attacked at several intermediate points where transport was possible. Several lakes and convenient water-ways materially assisted in this. The most convenient way to work is obviously from an end, because as the line proceeds the materials, tools and men can be brought along it to the rail-head. Every yard that is made becomes a tool for use in making the next yard. On a long line, however, the work would progress but slowly if it were carried on only from the two ends. Yet if it be through wild country it may be exceedingly difficult to get the necessary men and material to any intermediate point. Consequently, a friendly water-way, even if it be somewhat incon- venient, may be a welcome help if it gives access to an intermediate point. No doubt this matter was given due consideration when deciding upon the precise course of the line. The task confronting the engineers was to form, by some means or other, a smooth level track 100 ft. wide and about 3500 miles long, so that the need for intermediate starting points is evident. Let us take first the forest country. Here the trees were felled and the undergrowth cut away by armies of men with axes and similar tools. The debris was piled in the centre of the track and burnt in huge bonfires. At least, that happened to all such as was not required for use in the construction operations. Great care was, of course, taken not to do this burn- ing when the conditions favoured forest fires, and every precaution was observed to see that damage was not done. 285 FIGHTING NATURE IN CANADA As the track was thus cleared, camps were formed for the accommodation of the men, and narrow- gauge lines were laid down temporarily to carry materials. These narrow-gauge lines were followed in due course by other lines, temporary also, but of the standard gauge. After having been cleared of vegetation, the ground had to be levelled ; humps had to be cut away and hollows filled up, and in this all manner of mechanical aids were employed to supplement the work of men's hands. Of these may be mentioned the " grading machine." This is something like a plough in its action in that it has a knife which, when the machine is pulled along, cuts into the earth. It is drawn by many horses, perhaps a dozen, in three rows of four, hauling it from the front, while as many push it from behind. As the knife scoops up the earth a small chain with buckets attached is moved along, lifting the spoil automatically and dropping it into the attendant carts. This machine can only be used where the earth is fairly soft, but in such cases it is such a saver of human labour as to be very valuable indeed. What is done with the " spoil " depends upon circumstances. If there are hollows to be filled in it is used for that. If embankments require to be made it may be hauled for miles along the temporary lines for that purpose, but if no use presents itself it is tipped into a ravine, or otherwise got rid of in the easiest possible way. In many parts of the line swamps were encountered, 286 I FIGHTING NATURE IN CANADA or places known by the local name of muskeg. This latter term means apparently something between a swamp and dry land, land which is nearly dry, but which is so soft that it cannot support a heavy weight. A horse, were it to cross a muskeg, would find its feet sinking in, and, of course, a railroad would be far too heavy a load for it to support. The muskegs were crossed by means of the roads called, in that part of the world, " corduroy." These consist of rough logs of wood laid down together, parallel and in close contact ; presumably it is the resemblance of such a road to the familiar fabric called " corduroy " which has given rise to the term. Anyway, these logs so spread the weight of a passing man or vehicle that passengers and carts can freely travel over the muskeg on corduroy roads. They will not carry a railway, however, so to make the permanent road other logs are laid on the first layer, at right angles, and to these are added brush- wood and branches until a thick " mattress " is formed several feet thick. Upon this earth is laid, the weight of which causes the mattress to be pressed into the soft ground, until at last a condition is reached when added weight causes no further sinking. Then the ground is firm and strong enough for the railway to be laid. It is rather interesting to remember that this form of construction over soft ground may fairly be attributed to the original George Stephenson, for that is just how he carried the Manchester and Liverpool line over Chat Moss, near Manchester. 287 FIGHTING NATURE IN CANADA In the case of swamps, which are much softer and more wet, a more primitive method is employed. The swamp is simply treated as if it were not there, or rather as if it were an empty hollow. The line is brought to the edge and earth is tipped in. At first this sinks, and it seems as if all were labour in vain, but after a time, a very long time in some cases, the earth ceases to sink in, which is a sign that at last an embankment is beginning to form upon the hard bottom of the swamp. Then the line is carried for- ward a little on to the firm ground thus formed and more earth is tipped so that the embankment shall be elongated, until at last it has been carried right across the swamp. And yet another way was employed in some cases upon this wonderful line. Trees were cut down and driven in like stakes into the bed of the swamp. The tops of these being joined together by other logs, eventually formed a light and somewhat flimsy gangway across the swamp, over which the light narrow-gauge line could be carried. Then day by day trucks poured along this structure, each de- positing its load of earth until the whole gangway itself had become buried in a solid bank of earth. This is a particularly quick and effective way for forming an embankment across a swamp. As has been remarked already, the country traversed by this line is in parts cut up by small rivers and ravines all running at right angles to the line of route. This is particularly annoying, because it necessitates a large number of small bridges, and if the engineers had waited to build one bridge at a 288 i i > a jr' jr- ;4 i*m / r 2 8 a) S T3 "o sn *^