UC-NRLF B 3 75b SEE EI.HALLOCK i UNIVERSITY OF CALIFORNIA LIBRARY THIS BOOK IS DUE ON TOE LAST DATE STAMPED B^LOW JUN 2 6 REC'D 5m-10,'22 TRACTOR ENGINES BY EDWARD F. HALLOCK OVER 140 ILLUSTRATIONS A Complete Course of Lessons on the Construction and Economical Operation of the Tractor Engine; Ajustments and Repairs Made Easy; How To Aquire Maximum Efficiency 192C AMERICAN AUTOMOBILE DIGEST CINCINNATI COPYRIGHT, 1920 EDWARD ROSENTHAL CINCINNATI, OHIO CONTENTS. CHAPTER I. PAGE Engine Principles 1 CHAPTER II. Features of Construction 13 CHAPTER III. Major Engine Parts 43 CHAPTER IV. Valves and Valve Mechanism 83 'CHAPTER V. About the Fuel System 107 CHAPTER VI. Lubrication of the Engine 149 CHAPTER VII. Cooling 176 CHAPTER VIII. Care of the Cooling System 187 CHAPTER IX. Ignition System 193 CHAPTER X. Care of Ignition System , 215 CHAPTER XI. Engine Troubles 22S FOREWORD. WITH the thought in mind that a clear con- ception of the principles involved in the operation of a piece of machinery helps consid- erably in the matter of keeping the apparatus in proper running condition, this little book on tractor engines has been prepared. First consideration throughout each of the various chapters has been given to a complete exposition of the basic principles on which the matter treated with depends for its functioning; with these principles firmly implanted in the mind of the reader, we have felt better able to make plain to him the points of divergence in various constructions, and particularly the means and the methods of effecting adjustments and repairs. It will be found, therefore, that each chapter is a separate article, quite capable of standing alone and dealing exhaustively with the subject matter in hand. This arrangement, we have felt, makes for coherence and clarity to the end that the progress of the student tractor operator or owner is furthered. EDWARD F. HALLOCK. NEW YORK, December 7, 1919. CHAPTER I. Engine Principles. Basic Principles on Which Engine Operation Depends; Necessary Components and Cycle of Operations of the Practical Motor. BROADLY speaking, the engine employed for the operation of any tractor is a "heat engine" a machine for taking energy in the form of heat and converting it into useful work, which is just another way of saying mechanical energy. The effect which heat considering it now as a rise in temperature has on a congregation of people is much the same as it exerts on matter in general. If, for instance, we have a crowd of folks huddled together under low temperature conditions, and we suddenly elevate the tempera- ture greatly, the individual members of the group are going to get as far away from each other as the degree of temperature demands in other words, until each one obtains a fair measure of comfort. In so doing, it will be appreciated that the mass will spread out over a greater area it will expand, in other words the expansion of the whole being due to the individual move- ment of the many people who make up the group. We find that matter, be it solid, liquid or gaseous as to state, acts exactly the same' under the effect of heat or change in temperature. Heat a bar of iron, for instance, and all the individual molecules will exert themselves, and the result will be the expansion of the bar exhibited as an 2 Tractor Engines. increase in length, width and depth in other words, an increase in volume. Expansion, of course, entails movement, and movement is mechanical energy. The heat we have put into the bar of metal, therefore, is not lost; but it is converted into mechanical energy and the metal bar is, in reality, a heat engine. If now we take such a bar and hold one end fast against all movement and to the other end we attach a rod pivoted to the bar and with its other end journaled on a crank, as shown by Figure 1, it will plainly be seen that if we heat FJG.l Fig. 1. Elementary prin- ciple of heat engine. the bar to such an extent that it expands a dis- tance equal to the throw or travel of the crank, the crank will be turned, imparting rotary mo- tion to the crankshaft. It, is also conceivable that mounted on that shaft we can have a fly- wheel or balance wheel which will store up suf- ficient . energy to carry the crank over the "dead center," so that when the flame is removed and the bar begins to cool off, and thereby to con- tract again and return to its original size, it will carry the crank back once again, imparting rotary motion to the shaft. We therefore obtain con- Engine Principles. 3 tinuous rotary motion simply by applying the flame at the proper time and withdrawing it when the outer end of the stroke is reached. With such a simple heat engine there must be encountered considerable loss of energy. There is no means, for instance, of preventing direct heat loss by radiation; at the same time there is an indirect loss due to the fact that we are taking advantage of the longitudinal expansion of the metal only its expansion in the other two directions takes place at the same relative rate as the elongation under the change in tempera- ture; but the potential power from this breadth and depth expansion which entails the use of heat to engender it, is lost to us. It is not hard to appreciate, therefore, that despite its beautiful simplicity, such an engine must be very inefficient. Other drawbacks are the element of time, for it needs a considerable interval to raise the temperature of a piece of metal, depending on the material itself and its thermal capacity, its weight, size and shape and the flame employed, and the length of bar neces- sary to obtain sufficient enlargement under any reasonable temperature change in order to make a practical machine. In order to make a practical heat engine which will be sufficiently efficient to make its use de- sirable from an economic standpoint, the expand- ing medium we use must be capable of great expansion on a comparatively limited change in temperature ; must be capable of undergoing this expansion with the utmost rapidity; and must be of such nature that the forces obtained from its expansion in all three directions are capable of being resolved into a single force acting in one direction without mechanical complication. Let us consider for a moment the action of 4 Tractor Engines. gases under heat. We find that if we have a vessel containing one quart of any true gas at atmospheric pressure and degrees Centigrade, and the vessel employed is gas tight and perfectly flexible, and we heat the gas to 1 degree C, it has expanded 1/273 of its original volume in other words we now have in the vessel 1 1/273 quarts of gas. And for each increase of 1 de- gree C. the gas will expand 1/273 of its volume at degrees C. If, then, we heat the gas up to 273 degrees C. we will have added 273/273 of a quart to the vessel that is, we will have added .another quart of gas to the original quart, or will have doubled its volume. We nave considered in the above that there has been no change in pressure it has remained at atmospheric pressure throughout. The example given is simply a concrete way of expressing a well-known law of physics, known as the Law of Charles. Given any true gas, its volume will increase by 1/273 of its volume at degrees Centigrade for every increase of 1 degree C., considering constant pressure through- out the change. If in the case of the vessel given above, in- stead of being flexible it was perfectly tight and inflexible so that it could not increase in capacity, and we heated the air from degrees C., and at atmospheric pressure to 273 degrees C we would have, at the latter temperature, two quarts of air forced into a one-quart vessel. Naturally, its pressure would be increased, and whereas the pressure was approximately 15 pounds to the square inch at the lower temperature and smaller volume, it would be approximately 30 pounds to the square inch at the increased temperature. In other words, had we taken the original quart of gas and without change of temperature com- Engine Principles. ASSEMBLY OF PISTON, CONNECTING ROD. AND CRANK pressed it into a half-quart vessel, we would have similarly doubled the pressure. In the instance given above, however, by increasing the temperature instead of holding it constant, we doubled the quantity of gas contained in a vessel without enlarging the vessel; and conse- quently we doubled its pressure. This concretely expresses a second law of physics bearing on the behavior of gases, the Law of Boyle : The pressure of a gas varies inversely as its volume, considering constant temperature. We find that a gas will fulfill the conditions set forth above for an expansive me- dium for employ- ment in a practical heat machine. Con- trasted with solids and liquids, its rate of expansion per degree of temper- ature rise is great; at the same time, unlikft the solid, it can be so confined in a vessel that width and breadth expansion are impossible, the expansion in these directions be- ing resolved into increased length under the heat, which is distinctly to our advantage. Our simplest engine using a gas as the expand- ing medium, then, would take the form- shown in Figure 2. Here we have a cylindrical vessel provided with a loose-fitting plug made just snug enough in the smooth bore of the cylinder to prevent leakage of the gas past the sides ; yet sufficiently loose to permit of free up and down movement of the plug itself, which in the engine Fig. 2. The heat engine resolved into its simplest elements. 6 Tractor Engines. we are pleased to call the "piston." Connecting the piston to the crank on the shaft, whereby the latter is set in motion, is a rod called the "con- necting rod." The arrangement is such that every time the piston moves outward in its cylin- der bore, the crank is turned, and every time it moves back, the crank 'is carried back, giving rotary motion to the shaft. In order to carry the crank past the dead center at each end of the piston stroke, a balance or flywheel is mounted on the shaft, which stores up sufficient energy to carry on the motion when the crank has reached its dead center. Reference to the sketch will indicate that a quantity of air is trapped in the space above the piston in the cylinder. If, now, we apply a torch or some other source of heat to the outside of the cylinder, the trapped air within will be warmed. Air, .of course, is a gas or rather a mixture of gases and it will accordingly follow the laws for expansion of gases under heat set forth above, with the result that pressure is cre- ated within the cylinder in exact accordance with the increase in temperature of the air within. The increase vgoes on until such time as the pres- sure on the piston becomes sufficiently great to cause it to move outward, turning the crank and setting the engine in motion. Such, in fact, is the principle on which the hot- air engine operates. It is a slow-moving, low- powered, inefficient engine; to. obviate its faults, speed of action, whereby considerably greater power is obtained with the use of the same amount of machinery, is essential. In the internal combustion engine, therefore, instead of applying our heat to the outside of the cylinder as a means of elevating the temper- ature of the gases within, we intimately mix Engine Principles. 7 the fuel we are m'mg with the air which is serving as the expanding medium, in ex- actly the proper proportions to form a com- bustible mixture. When we ignite this mix- ture the burning of the fuel occurs almost instantaneously; there is a sudden rise and a great rise in temperature so that the air ex- pands, causing pressure on the piston almost immediately. In order to make a practical internal combus- tion engine, therefore, we must provide a cylinder, piston and crankshaft assembly exactly as indi- cated above; but we must also provide a means of getting a fuel charge into the cylinder at the proper time and mixed with the proper quantity of air to form an explosive mixture. Also we must provide a means of getting rid of the burned gases after they have fully ex- panded and performed their work on top of the piston. We have, leading into the cylinder or rather into the combustion chamber, which is the space in the cylinder above the piston when the latter is at top stroke, in which chamber the actual burning of the gases takes place an intake pipe by means of which the mixture of gas (vapor- ized gasoline or kerosene in the case of the trac- tor engine) and air is introduced into the cham- ber at exactly the proper time. This passage is closed by means of a little valve shaped like a manhole, and provided with a stem by means of which the valve can be raised from its seat and the passage opened for the reception of the gases at the proper instant. This valve closes tight against leakage of the pressure at all other times and is normally held firmly to its seat by a strong spring. It is called the "inlet" valve or "intake" valve. 8 Tractor Engines. Also provided is a second passage closed by a similar valve, which is opened at the proper time for the expulsion of the burned gases, and kept tightly closed against all leakage at all other times. It is called the "exhaust" valve. In diagrams in Figure 3, the placing of these valves and passages and the action of these valves in effecting the inlet and exhaust of the gases at exactly the proper time with relation to the piston stroke are indicated. In diagram A, FIG. 3 Fig. 3. Indicating the four strokes in the cycle of operations of the tractor engine. as can be plainly seen, the piston is traveling downward, and in doing so is acting like the plunger of a suction pump, creating a partial vacuum behind it. The inlet valve has been opened, and this suction created by the piston is relied upon to pull into the cylinder a full charge of mixture of proper proportions for firing from a mixing valve or a carburetor, as the case may be. Engine Principles. 9 When the piston reaches bottom stroke so that no more charge can be drawn into the cylin- der, the inlet valve is closed and the cylinder becomes a closed chamber. As the piston comes up, carried on by the energy stored up in the revolving flywheel, the charge is compressed. Just about the time when the piston reaches its top center and the compression is greatest, as shown in diagram C, an electric spark is caused to jump the gap of the spark plug, and from this spark the mixture takes fire, burns, expands, creates pressure within the cylinder which drives the piston down, imparts energy to the. crank- shaft arid to the flywheel; whereby power is obtained. It will be seen that on the compression stroke of the piston and on the power stroke, both in- take and exhaust valves have been kept tightly closed ; this, of course, is to prevent the escape of the fuel charge on the compression stroke and of the forces of combustion on the power stroke ; such loss would mean reduced pressure on the piston and loss of power. On the next upstroke of the piston, as shown in diagram D, the exhaust valve is opened; and since on the power stroke all the energy has been taken from the expanding gases, they are blown out by the ascending piston through the exhaust valve, thereby clearing the cylinder for the re- ception of a charge of fresh mixture. Imme- diately the piston reaches its top center after expulsion of the gases, the inlet valve is opened again and the cycle of operations is repeated, whereby continuous action is obtained. It will be seen that in the accomplishment of one complete cycle, the piston has made four complete strokes lengthwise of the cylinder. It went down once on the inlet or suction stroke; 10 Tractor Engines. up once on the compression stroke; down again on the power stroke, and up once again on the exhaust stroke. From the fact that four such piston strokes are necessary, an engine operating on this principle is called a "four-stroke-cycle" engine, or in more common parlance, a four- stroke engine. There are internal combustion engines which operate on other cycles; there is one, for instance, which accomplishes its entire function in two strokes of the piston. But for tractor service engines operating on any but the four-stroke-cycle have made no progress, how- ever serviceable they may be in other fields, so that a description of their operation in a book dealing strictly with modern tractor engine prac- tice will serve no useful purpose. The reader, in going over the diagrams pictur- ing the cycle of operations, will also notice that in going through one complete cycle the crank- shaft made two complete revolutions. There is, then, one power stroke to each four piston strokes with a single cylinder engine of this type, and the flywheel must be so proportioned as to carry the piston through three idle strokes after each power stroke before the piston is again in posi- tion to impart power to the engine crankshaft. If we were to actuate the valves directly from the crankshaft, it must be evident that each valve would open once for each revolution of the crankshaft. As a matter of fact, as we can prove for ourselves by referring once again to the diagrams, the inLet valve opens only once for each two revolutions of the crankshaft, and the exhaust valve has a similar movement. The exhaust valve is open for one-half of one revo- lution, the inlet valve for the second half of the same revolution, while for the second revo- lution both are shut tight. Engine Principles. 11 It would not do, obviously, to open them di- rectly from the crankshaft; we must interpose a second shaft timed to rotate at half the speed of the crankshaft in order to obtain the proper motion of our valves relative to the piston travel. The ar- rangement of this shaft, which we call the "cam- shaft," is in- dicated in Figure 4. It will be seen that a gear wheel is mounted on the crank- shaft, engag- ing with a second gear of twice the diameter of th crankshaft gear mounted on the camshaft, the relative sizes being such that the camshaft rotates at half crankshaft speed. FIC.4 Fig. 4. Showing how the camshaft is driven at half crankshaft speed. Fig. 5. Action of cam in opening the valve. On the camshaft is mounted an irregularly- shaped wheel a wheel with a hill on it and called a cam for each valve. Every time the 12 Tractor Engines. hill on the cam comes around, it raises the valve push-rod (see Figure 5), which in turn pushes up against the bottom of the valve stem and ele- vates the valve against the action of the valve spring. When the hill passes, the valve spring returns the valve to its seat. Where the valves are of the overhead or "valve-in-head" type, the push-rod is longer and transmits its motion to a rocker arm or lever which bears down against the valve stem, opening the valve at the proper time. Naturally, the hill on the cam is exactly pro- portioned to start opening the valve at the proper time and to hold it open just long enough; and the cams are so set on the camshaft as to time their performance correctly with the piston travel. CHAPTER II. Features of Construction. Wkerein Multi-Cylindered Engines Excel for Tractor AVork and tKe Standard Types Offered. IN the preceding chapter we have gained an insight into the basic principles upon which the tractor engine operates. In the employment of these basic principles, all tractor engines are identical in their details of construction, how- ever, they differ radically from one another. It is the purpose of the second chapter to go fully into modern tractor engine construction, indicat- ing the functions of the various parts and indi- cating clearly wherein one engine differs from the next and the reasons therefor. We have had under consideration so far only such engines as employ a single cylinder. It must be evident that on a vehicle like a tractor, where smooth progress is desirable, the produc- tion of power in "jerks" such as we have seen results from the single-cylinder construction, is by no means ideal. It would be far better, for instance, if instead of obtaining only one power stroke for each two revolutions of the crank- shaft, we could obtain two power strokes; still better if we were able to get four power strokes, or one for each half revolution of the crankshaft. That means that we would obtain one power stroke for every 180 degrees of crankshaft movement. It is quite impossible, of course, to obtain such desirable results from a single-cylinder .en- ds) 14 Tractor Engines. gine performing on the four-stroke cycle. It is quite possible, however, to arrange two such cylinders, or four such cylinders, to impart im- pulses to a single crankshaft ; and by properly arranging the crankthrows, and the cams, to cause these cylinders to deliver their power to the crankshaft at different times. Such is the trend of modern tractor engine practice ; single-cylinder engines which once were almost universally used for tractor work are fast becoming obsolete ; the' two-cylinder engine still persists on several well-known makes of tractors, but even it is giving way at the present time to the four and six-cylinder types which have made such great headway in the automobile field and which are fast becoming standard' in the tractor industry. The four-cylinder engine is by far the most popular at the present writing, there being very few engines of a greater number of cylinders ; and since the flexibility which we demand in the passenger automobile is by no means essential to tractor service, it seems altogether likely that four cylinders will be the accepted standard of the future tractor engine. It is worthy of note that in only a single instance has a greater num- ber of cylinders than six been adopted that is, in the case of the Common Sense tractor pro- duced on the Pacific Coast and which employs a Herschell-Spillman engine with eight cylinders. Indicative of the fact that for all the progress made toward the multi-cylinder engine, the single-cylinder type is not as yet a dead issue, nor its production confined to the smallest manu- facturers, are the accompanying photographs of typical engines of that type produced by two of the largest tractor builders in the country. Features of Construction. 15 Fig. 6. Single-cylinder horizontal engine on 18-35 Rumely. Figure 6 rep- resents the single - cylin- der horizon- tal engine employed on the model 18-35 tractor produced by the Advance- RumelyTrac- tor Co., La Porte, Ind., which has given a re- markable account of itself over past years, while Figure 7 pictures a somewhat similar type of engine, which is used on the 10-20 Mogul trac- tor produced by the International Harvester Corporation. It will be noted in the case of the latter that the valves are placed in the cylinder head, and that. the engine is "hopper" cooled. A modified "T"-head cylinder arrangement prevails in the case of the Rumely engine. Not always, in the case of the single-cyl- inder engine, is the horizon- tal cylinder ar- rangement ad- hered to. Take, for instance, the B e e m an garden t r a c- tor, which is a small hand- en g*. 7 ' Mogul 10 ' 20 single ' cylinder 16 Tractor Engines. operated machine, and a vertical cylinder engine of this type is employed. Two-cylinder tractor engines, which still are commonly met with throughout the industry, come in three different forms as to the arrange- ment of the cylinders. The most commonly met with is the "opposed" cylinder type, with two horizontal cylinders facing each other on a sin- gle crankcase. Such an engine is pictured in dia- grammatic form in Figure 8, with the various CAM GEARS- CARBON STEEL ACCURATELY CUT TEETH BRONZE BACK NICK if BABBIT LINED BEARINGS lAsnv ADJUSTED flG.8 Fig. 8. Two-cylinder opposed engine of the Bull Tractor. parts indicated for the. convenience of the reader. The engine in the figure is the one employed on the Bull tractor, a three-wheeled type which is held in great respect. The real virtue of a two-cylinder engine of this type is the close approach to perfect balance which the arrangement of the various parts per- mits. It will be appreciated that with the single- cylinder engine the sudden stopping and starting Features of Construction. 17 of the piston at each end of its stroke entails considerable vibration, which is registered on the entire tractor mechanism. With a view of elim- inating this fault to the greatest possible degree, makers of this type of engine attach counter- weights to the crankshaft at points opposite the crankpin in order to balance the weight of the reciprocating members the piston and connect- ing rod assembly. This arrangement is clearly indicated in Figure 9, which shows a crankshaft and piston assembly from an engine of this type. Fig. 9. Counterbalanced single-cylinder crankshaft (Mogul 10-20). In practice, however, it has been found im- possible to achieve perfect balance of the recip- rocating members by means of rotating counter- weights, and while the latter do a measure of good, the results obtained are by no means per- fect. If, however, we apply to the crankshaft, exactly opposite the crank, a reciprocating mass exactly equal and similar to the piston and con- r\ necting rod, the vibrations set up by this balanc- ing mass will exactly counterbalance those engendered by the piston movement, and smooth operation of the engine will be promoted. As can be seen by the illustration (Figure 8) 18 Tractor Engines. in the two-cylinder opposed engine, the piston and connecting rod of the second cylinder are so arranged as to take the place of this counter- balancing mass, the crankthrows being set at 180 degrees apart. Hence, the vibratory forces Top view of 12-25 H. -. motor. The 8-16 H. P. motor is also built in this style. Cam case on 12-25 H. P. motor. Cam case on 25-50 H. P. motor. K Si maim Top view of 25-50 H. P. motor. The 18-36 and 40-80 H. P. motors are also built in this style. Note how narrow this four- cylinder motor is and how strong in construction. Fig. 10. . Some views which emphasize the features of A very engines. Features of Construction. 19 set up by one piston occur at exactly the same time, are equal to and in the opposite direction from those. established by the other one, so that they neutralize each other, a"nd perfectly smooth operation is the result. It can plainly be seen that the use of counterbalances on the crankshaft of such an engine is needless. In Figure 10 are shown similar views of the Avery tractor engine of the opposed type in both two-cylinder and four-cylinder types. The main points of divergence between the Bull and Avery two-cylinder engines are the employment of L-head cylinders with direct acting thrust valves on the former, as against the I-head cylinder with valves in the head by the latter ; also in the Avery a single camshaft is employed to time the action of all four valves, while in the Bull engine the employment of two camshafts is indicated. In connection with the Avery tractor it may be said that this manufacturer has adhered to the opposed type of engine* for many years and developed that type to a point of refinement that is hard to improve upon. In the four-cylinder Avery job still another source of vibration is eliminated. It will be noticed that in the two- cylinder engine the cylinders are "staggered" slightly, due to the arrangement of the throws on the crankshaft. Because of this staggering it is evident that the pull of one rod on the crank- shaft, due to the piston stoppage, is delivered at a different place from the pull of the other rod and is opposite in direction. This will cause the crankshaft to act somewhat like a lever, in- fluencing it to rotate in a longitudinal plane about a center midway between the points of attach- ment of the two rods to the shaft. Since there is a reversal of movement of the pistons twice 20 Tractor Engines. for each revolution of the shaft, and since such reversal will cause a tendency for the longi- tudinal rotation of the shaft to reverse also, we have a source of an annoying vibration which is very evident at high engine speeds. If, now, we note the arrangement of the crankthrows on the four-cylinder engine, we find that those on the two outside cylinders are on the same plane, while those on the two inside cylinders are 180 degrees away, both rods, in fact, attaching to the same pin. If we con- sider the- action of the two outside pistons at t h e mo- ment of re- ve r s al, we find that both are acting in the same di- r e c t i o n, so that if the shaft were fulcrumed on a center the resulting forces would counterbalance each other and would not tend to cause rotation of the shaft in a longitudinal plane as with the two-cylinder engine. Likewise, the forces which would tend to cause such rotation from the . inside cylinders are exactly counter- balanced. At the same time, the two pistons on one cylinder block exactly balance those on the other block, so that all reciprocating forces are balanced, and an engine which is perfectly bal- anced under all conditions results. In Figure 11 is shown a photograph of still an- other opposed two-cylinder engine, which is fitted to the Ingeco tractor. It also is of the Fig. 11. type. Ingeco engine of the opposed Features of Construction. 21 overhead valve type and its chief claim to novelty is in the fitting of two carburetors, whereby the necessity for a long intake mani- fold entailing condensation under cold weather conditions is done away with. Figure 12 gives a side view of the two-cylinder Avery engine making plain the use of long manifolds. In the illustration a double-bowl carburetor is shown, one bowl serving for gasoline and the other for kerosene; the shift from the lighter to the Fig. 12. Side view of the Avery double-cylinder type. heavier fuel is made when the engine has become sufficiently warmed up to handle the kerosene properly. It cannot be denied that the double-cylinder horizontal engine has certain advantages in the way of compactness over the opposed type, and these advantages have led to its adoption in preference to the opposed engine by several tractor manufacturers. These advantages are 22 Tractor Engines. mainly a greater facility with which the various fuel, water, oil and exhaust connections can be made and the fact that such a cylinder arrange- ment permits of the two cylinders being cast to- gether in a single block, making for rigidity and lessened cost of production. Such an engine is the Titan 10-20, used on one of the International Harvester models. It is pictured in Figure 13 and like the Avery, is of Fig. 13. Engine of Titan 10-20. the overhead valve type. The chief drawback to such an engine is the inability to obtain perfect balance, or even a close approach to perfect balance, if the firing intervals are made equal. In order to bring about the latter condition, for instance, on a two-cylinder engine, it is evident that we will want one power impulse for each crankshaft revolution, or 360 degrees of crank- shaft movement. That means that both pistons must be attached to the same pin or to pins on the same plane, so that they will travel together, Features of Construction. 23 for if they were mounted 180 degrees apart, as in the case of the two-cylinder opposed type, it is evident that rotating the shaft 360 degrees after the first cylinder has fired will result in the second piston being at the bottom of its stroke and in no position to fire. The only way to have it in position to fire 360 degrees after the first cylinder is to mount it on the same pin, and this is the practice usually followed. This practice, however, gives us two recipro- cating masses working in unison and not opposing each other, and it is evi- d e n t, there- fore, that the vibration en- tailed will be twice as great as in the case of a single- cylinder e n - gine with the same recipro- cating masses and turning up at the same speed. The means taken to offset this con- dition, of course, are the attachment of counter- balance weights to the crankshaft, as shown by Figure 14, which illustrates a Rumely engine of this type. The inability to obtain perfect bal- ance by this method has been made clear before ; it is evident that such an engine, due to its tendency to vibrate badly, is suitable for low rotative speeds only. Fig. 14. A Rumely two-cylinder hori- zontal type where balance has been sacri- ficed to obtain even firing intervals. 24 Tractor Engines. FIG. IS Fig. 15. Crank-case with cover removed from Rumely 14-28 engine. In the Rumely 14-28 engine the other alter- native has been taken and even firing intervals have been sacrificed i n order to at- tain an en- gine of better balance. I n this case the crank- throws are set 180 de- grees apart so that one cylinder fires 180 degrees after the other, and then there is a complete crankshaft revolution with no power impulse. With this arrangement, which is shown in Figure 15, it is evident that the reciprocating mass of one piston al- most exactly counter- balances the other ; there is a slight difference at certain points in the stroke due to the difference i n rate of accel- eration and d e c e 1 e r a- tion which results from the angularity of the con- Fig. 16. motor. Top view of the 14-28 Rumely Features of Construction. 25 necting rods ; however, balance in the line of the cylinder axii is almost perfect. It will be seen, however, that whereas with the opposed type of engine it was simply necessary to stagger the cylinders slightly to give clearance, the side by side arrangement of the cylinders in this case makes the points of attachment of the two rods quite far apart much further than in the case of the opposed type. Considering lon- gitudinal balance with relation to the crankshaft, therefore, the engine is greatly at a disad- vantage. This fact has been offset in the engine under consideration by the attachment of coun- terweights on opposite ends of the crankshaft and 180 degrees apart. The vibrations created by these counterbalances tend to offset those created by the piston movement and give a smooth-running motor. While the irregular firing of this engine is by no means the ideal condition, in practice it has not been found to work out greatly to the disad- vantage of the unit as a whole. That this is so is attributable to the fact that the flywheel used is sufficiently heavy to carry the engine shaft over at substantially constant speed, storing up the energy from the two power strokes on the first revolution and giving it back to the shaft on the second revolution when there is no power stroke. The two cylinders fire, of course, 180 y degrees apart, there being a lapse of 360 degrees ' after the second one fires before the first one fires again. The peculiarities of tractor design and the total lack of standardization prevailing through- out the industry have given rise to many con- structions which either never were common with the automobile engine, or at least never sur- vived the experimental stage. One of these is 26 Tractor Engines. the four-cylinder engine, with the cylinders all in a line and placed horizontally instead of vertically. The virtue of an engine of this type is, of course, the fact that it lends itself readily to proper placement in the frame of the tractor without bringing any of the machine too high; at the same time it makes an engine which is very accessible, since not only the valve mechan- ism, which is generally exposed and located on top of the cylinders, but also the bearings can Fig. 17. Four-cylinder horizontal engine of Aultman-Taylor 30-60 model. be reached in a jiffy when it comes time to effect adjustments or repairs. That this is so is made evident by Figure 17, in which is illustrated the engine of the Aultman- Taylor 30-60 tractor. The facility with which any part of the valve mechanism can be reached as will be seen, the valve-in-head arrange- ment is adhered to the ease with which the cylinder heads can be removed from the two cylinder blocks and, the otherwise generally ac- cessible location of the engine parts and acces- sories are plainly obvious. Features of Construction. 27 Figure 18, on the other hand, gives a very fair indication of the facility with which every bearing in the engine can be reached, giving am- ple room for relining, taking up on slack bear- ings or withdrawing the entire piston and con- necting rod assembly when it is necessary to refit piston rings, renew the pistons or otherwise cor- rect faults or improve the operation of the engine. The base or crankcase casting of the engine is split diagonally, as shown, and simply FI6.I8 Fig. 18. Showing the accessibility of the internal mechanism of Aultman-Taylor 30-60 engine. undoing the cap screws with which it is fastened in place discloses the entire inner working mechanism of the engine, and it all can be reached from above; it is not even necessary to drain the crankcase of the oil, as would be neces- sary with the vertical cylinder engine. The crankshaft employed is of the three- bearing type which is commonly met with on four-cylinder engines, both horizontal and ver- tical cylinder types ; and it will be seen that the 28 Tractor Engines. two outside crankthrows are on a plane, and the two inside on a plane 180 degrees away. The effect is -that we have perfectly even firing in- j tervals, one cylinder firing at each half revolu- tion of the crankshaft, or at each 180 degrees ; while at the same time we have a very close approximation of perfect balance. It will be seen, for instance, that the reciprocating masses of the two inner cylinders are opposed to the reciprocating masses of the two outer cylinders, so that except for a slight difference in piston velocities at certain crank positions, due to the angularity of the connecting rods, both weights and velocities are equal on the two sets, but the direction of movement of one set is opposite that of the other, so that balance is obtained. Con- sidering longitudinal balance, the effect of the two front-cylinder reciprocating masses is exactly counteracted by that of the two rear .ones, so that vibration from this score is done away with. As tractor design progresses toward some ac- cepted standard and such progress has been marked over the past three years the vertical cylinder type of four-cylinder engine, following closely automobile practice, comes more and more into its own. In fact, even the six-cylinder vertical cylinder type is making some progress. Doubtless there will always be quite some dif- ference between the tractor engine and the ac- cepted automobile standard ; difference which re- sults from their different fields of . employment and the widely divergent duties they are called upon to perform. Chief among these differences will be the weight, since it can easily be believed that the tractor engine will, for at least some time to come, represent a heavier construction for equal power output than the automobile type this difference being due to the fact that the trac- Features of Construction. 29 tor engine operates normally at three-quarters load constantly throughout the day it is essen- tially a constant-duty engine and, as such, prob- ably always will be of the moderate speed type and rather rugged in construction. The automobile engine, on the other hand, is called upon to deliver power at only one-quarter its rated capacity throughout the greater part of the day; but for brief intervals it may be taxed to its limit or to any extent between maximum and minimum power development possibilities. It is essentially a variable load engine, and since the vehicle it is used in connection with must be capable of high speed and rapid acceleration, light weight, in conjunction with great power, is a prime essential. Quite as a matter of course, the automobile designer has gone to high rota- tive speeds in order to satisfy these conditions. Flexibility and quick pick-up, on the other hand, are not required of the farm tractor what is wanted is a slow, steady pull with great dura- bility. Hence we can logically expect that power for power, the tractor engine will be weightier and slower-moving than the automobile engine. There are but a handful of tractor engines which violate this condition. First and foremost comes the Moline Universal, which employs a four-cylinder engine of the high-speed type which is comparatively light in weight, but withal very rugged in construction. Second is the Ford- son, also employing an engine which turns over at a speed comparable with the average automo- bile engine. But perhaps the most noticeable exception to the rule is the Common Sense trac- tor, which is a Coast production and which em- ploys an eight-cylinder V-type engine, following exactly automobile engine practice. That ruggedness and heavy weight are the 30 Tractor Engines. rule, however, is made plain in some of the ver- tical cylinder engines pictured herewith. Figure 19, for instance, illustrates the four-cylinder ver- tical engine employed on the Emerson-Branting- ham (Reeves) tractor, rated at 40 horse-power, for belt work. Indicative of ruggedness is the five-bearing crankshaft, a construction which has all but disappeared from automobile practice, and the employment of separately-cast cylinders. The value of the latter construction on tractor work is not to be minimized. The tractor engine operates un- der totally different con- ditions from the automo- bile engine and the fact that its work is of the hardest, and long c o n - tinued ; t h a t its temper- atures run high and lub- ri cat ion is therefore difficult; and that sufficient attention is, unfortunately, not always paid to the necessity of keeping the air washer in prime condition, so that no grit will get into the cylinders, results in more frequent scoring of one or more cylinders, necessitating either replacement or reboring. With the individually-cast cylinders the correc- tion can be made at greatly reduced cost, and in much less time than when the cylinders are cast in a single block, necessitating the removal or re- 40-65 . 19. Cross section of E-B (Reeves) kerosene motor. Features of Construction. 31 placement of the entire block in accordance with the amount of damage done. This construction quite naturally gives a par- ticularly long engine; -much longer than an en- gine of the same cylinder dimensions but with the cylinders cast in pairs or in block. But this ad- ditional length is not an altogether bad feature. It gives much greater clearance within the engine, greatly facilitating the removal and the replace- ment of the piston and connecting rod assem- blies, etc. At the same time, considering again the high prevailing temperatures, it is a well- known fact that the individually cast cylinders make possible the employment of cooling jackets of substantially equal cooling capacity at all points around the cylinder, so that warping of the cylinders resulting in misalignment of the working parts and greatly increased wear is, to a greater or less extent, done away with. In the engine under consideration, the cylinder heads are cast with the cylinders and are not separable ; and the valve arrangement is of the L-head type. The sectional view of the two for- ward cylinders clearly indicates the symmetry of the water jackets as pointed out above. The cylinders are provided with flanges at the lower ends and through these flanges pass the cylinder hold-down bolts by means of which the cylinders are held firmly in place on the crankcase casting. In tractor practice, due, of course, to the fact that reduced weight is not of prime importance, the ,crankcase is, in almost all cases, formed of cast-iron instead of aluminum, which is usually employed on automobile engines. This fact is of greater importance in the case of an engine fitted with individually-cast cylinders than is so with the cast-in-block type, for the very good reason that with the latter the cylinder block 32 Tractor Engines. Fig. 20. oil engine. 7}4x9, four-cylinder Twin City Valve side. itself acts as a stiffen- ing truss to give rigidity to the entire engine struc- ture ; while in the latter case this function must be performed in its entirety by the crank- case casting, together with the crankcase lower half. It will be noticed also that the individually- cast cylinder construction necessitates the em- ployment of separate manifolds for the introduc- tion of the mixture into the cylinders, for the exhaust of the spent gases from the cylinders and for the intake of the water to the jackets and the outlet of the water from the jackets to the radiator. From this s t andpoint the construc- tion is not equal to the cast -in -block arrangement wherein it is perfectly pos- sible to mold the entire set of gas and water pas- sages so as to Fig. 21. oil engine. 7^4x9 four-cylinder Twin City Features of Construction. 33 be incorporated within the single casting. While the casting of such a block is quite a costly oper- ation, machining is simplified, assembly greatly simplified, and the number of parts greatly re- duced, so that in the final analysis the cast-in- block construction is undoubtedly the cheaper. In Figures 20 and 21 are illustrated two views of the Twin-City oil engine as employed on one of these famous tractors. It will immediately be noted that the construction of this engine is not greatly different from that of the Reeves en- gine just described, the most noticeable differ- ence being found in the arrangement of the mani- folds. The peculiar a r - rangement, as indicated o n the Twin- City engine, has been adopted pri- marily with a view of facilitating the burning of heavy fuel such as kerosene; the arrangement is such that some of the exhaust heat is utilized to effect full vaporization of the heavy and less volatile ends of the fuel so that a mixture which is readily ignited and burns to completion is sup- plied to the engine cylinders. As will be pointed out in the chapter bearing on carburetion, it is in the arrangement of the passages to effect this purpose -that are discovered one of the chief lines of divergence in tractor engine practice. It was noted before that six-cylinder engines were commonly met with in tractor work and Fig. 22. 7 J4x9 six-cylinder oil engine. 34 Tractor Engines. the Twin-City line is one of several in which this type of engine is employed. The Twin-City Six is illustrated in Figure 22 and will immediately be recognized as exactly the engine described above with the addition of two more cylinders. It is because the individually-cast cylinder ar- rangement makes possible the expansion of a four-cylinder engine into a six-cylinder job in this manner with the use of parts which are interchangeable, with a very few exceptions, Fig. 23. The Tracklayer Motor is the valve-in-head type, long established as the most powerful design of gas motor. . It is built along simple lines to stand the test of work and time. with those of the four-cylinder engine that many tractor manufacturers prefer this construction. All of the parts on this six-cylinder engine, for instance, with the exception of the crankshaft, crankcase, camshaft and manifolds, are perfectly adapted to the four-cylinder engine. The crank- shaft, of course, is of the 120 degree type, and is mounted on seven bearings. Features of Construction. 35 FIG. 24 Fig. 24. Two views of the Flour City engine. Above Showing camshaft side of motor. Below Showing manifold side of motor. 36 Tractor Engines. Still another example of the individually cast cylinder arrangement on a four-cylinder vertical motor is given in Figure 23. This is the Best Tracklayer engine employed on the larger of the two models put out by the C. L. Best Tractor Co. and is of clean-cut rugged construction. It will be noticed that the valve arrangement is of the valve-in-head type and that unlike the Reeves and Twin-City engines, the cylinder heads are cast separately and held in place by hold-down bolts or cap screws. This not only facilitates work inciden- tal to the re- moval of car- bon when this operation i s necessary, but it also makes the frequent- ly necessary task of valve grinding very much easier. As a com- promise, not a few manu- facturers o f four -cylinder engines p r e- fer to employ the cast-in-pair cylinder construc- tion. Figure 24 illustrates both sides of the Flour City tractor engine which is of this type. It gives a very clean-cut engine, even despite the fact that outside manifolds are necessary, while at the same time the close-coupling of the two pairs of cylinders makes possible the employ- ment of a three-bearing crankshaft instead of the five-bearing type called for by the individually- Fig. 25. The cylinders of the Neverslip engine are cast in pairs. Features of Construction. 37 '. cast arrangement, and adds materially to the stiffness of the construction, while at the same time reducing production costs. In cases where the cast-in-pair practice is adopted it is usual to include in the line of engines a two-cylinder model, a four-cylinder model and a six-cylinder model, all using the same cylinder blocks. Like the Best engine, the Flour City engine is of the valve-in-head type, and is novel in that very large inspection plates are provided on both sides of the cooling jackets by means of which cleaning of the cooling system can be effected to the entire satisfaction of the oper- ator. Another ex- ample of the pair-cast type i s illustrated in Figure 25. This is the engine employed on the Neverslip tractor, made by the Monarch Tractor Co., Hartford,Wis. It differs from the Flour City job materially, being of the L-head type with valves, manifolds, mag- neto, pump and governor all mounted on the one side of the engine. The clean-cut, staunch design made possible by the cast-in-block arrangement is well illus- trated in Figure 26, which pictures the four- cylinder Kermath engine employed on the smaller tractor put out by the Monarch Tractor Co. under the style Lightfoot. The engine, which is of the L-head type, is remarkably free Fig. 26. Kermath engine used in Light- foot tractor. 38 Tractor Engines. Fig. 27. 15 H. P. motor used by Aultman-Taylor. from complication in so far as external ap- paratus is concerned, which, of course, is distinctly a desirable feature. Contributing greatly to this end is the fact that the sin- gle block casting, coupled with the L- head valve arrange- ment, makes it quite a simple matter to enclose the valve mechanism entirely by means of a side plate or two as is indicated in Figure 27, giving a view of one of the Aultman-Taylor engines. In the illustration the forward valve-enclosing plate has been re- moved, disclosing the valve stems, springs and tappet mechanism of the two forward cylinders. Such enclosure is, of course, desirable from the standpoint of cleanliness, which means reduced wear; as well as from the standpoint of better lubrication of this important part of t h e engine mech- a n i s m . In most cases, for instance, the tappets and the valve stems are lubricated by an oil mist conducted in- to the valve Fig. 28. 6^x8, four-cylinder Twin City oil engine. Valve side. Features of Construction. 39 chamber from the crankcase through suitable drillings or through holes bored in the hollow tappets, providing a sufficient amount of oil for the purpose. This, too, means reduced wear and higher efficiency. Contrasting the Twin City engine shown in Figure 28 with those illustrated in Figures 20 and 21 shows clearly the trend of design. The 6j4 by 8 inch engine shown in the last figure is a later production and incorporates many fea- tures of design not found in the earlier types, such, for instance, as the enclosed valves, the block-cast cylinders and the separable cylinder head. Quite naturally, the over-all length of the engine, due to the compact cylinder arrangement, is greatly reduced, as a comparison of the two types offered by Twin City clearly indicates. It might be well to point out at this stage that the manufacturer of the Twin City line of trac- tors is one of the most progressive in the indus- try. The later models of the Twin City tractors, which are giving a remarkable account of them- selves in the field, and especially at the tractor demonstrations throughout the country, are so t far in advance as to be equipped with "double" valves ; that is, two inlet valves and two exhaust valves to the cylinder, closely following aviation engine practice. Thereby greater area is ob- tained than is possible with the single valve ar- rangement, and the flow of the gases is corre- spondingly facilitated. This, in turn, results in a marked power increase and cooler operation ; not the least important improvement in the oper- ation, however, and one that is immediately ap- parent and highly important, is the fact that these- engines will throttle down and idle on kerosene fuel in a manner that leaves but little to be desired. It is lamentable, but true, that 40 Tractor Engines. this much cannot be said for all kerosene en- gines employed in modern tractor construction. Also reflecting modern practice to a marked degree is the engine illustrated in two views in Figure 29, employed on the Emerson-Branting- MG.29 Figure 29. Emerson-Brantingham Engine. Above Right side of E-B 16 H. P. kerosene motor, showing carburetor and governor. Below Left side of E-B 16 H. P. kerosene tractor, showing magneto, pump and manifolds. ham 16. It will be seen, in the lower view, that the valves are fully enclosed by a single plate, the valve arrangement being of the L-head type. Features of Construction. 41 Fig. 30. side) 4^4 Buda Model "HU" (exhaust in. (107.94x139.66 MM.) One of the factors which has contributed greatly to the rapid advance- ment of the automobile was the coming of the parts specialist the manufacturer with plant equipped to make motors, and who concentrated on motors and developed an engine that matched the best ; similarly the manufacturer who specialized on transmissions, axles, carburetors, magnetos, etc., etc. These specialists could well afford to employ the best of talent in their particular lines, talent that the average automobile manufacturer could not begin to hire; as a result, the industry as a whole pro- gressed by leaps and bounds. It is not hard to predict that the en- trance of the specialist into the field of tractor production will have a similar elevating effect. At the present stage of the industry, the special manufacturer of en- gines adapted particu- larly for tractor service has gained a firm foot- ing and tractor engine design is making FIG. 31 Fig. 31. Buda Model "HU" (end view) 4^ in. x Sy 2 in. (107.94 x 139.66 MM.) 42 Tractor Engines. marked prog- ress. One of the most impor- tant stock en- engine tnanu- facturers is the Buda Co., of Harvey, 111. _ W ell known also as automobile J FIG. 32 Fig. 32. Waukesha tractor engine. engine manu- facturers and one of its typical tractor engine offerings is illustrated in Figures 30 and 31. It is a four- cylinder, block-cast, L-head job, clearly reflect- ing the best that automobile engine practice affords a*nd is being successfully used by dozens of tractor manufacturers. Its clean-cut appear- ance and apparent simplicity are its major appeal. Figures 32 and 33 illustrate the Waukesha en- gine, which is another of the stock engine jobs which is a big factor in the industry. It also is a four-cylin- der, L - head engine with the valves fully enclosed ; the cylin- ders, however, are cast in pairs instead of in a single block, as was the case with the Buda engine. Some of the other stock tractor engines of prominence are the Climax, Wisconsin, Buffalo, Beaver, Erd, Gile, Doman, Westman and Midwest. FIG.33 Fig. 33. Waukesha Motor used in the Nilson Senior. CHAPTER III. J/Lajor Engine Parts. Their Construction, Functions, Care and Repair Fully Described. WHILE with some automotive engines in applications other than tractor work, ma- terial other than cast-iron or semi-steel may be used for cylinder construction, in tractor prac- tice these materials only are employed. The reasons are not hard to find; the material semi-steel is cast-iron with a certain proportion of steel added to give it toughness is easily cast, easily machined, and when suitably de- signed and treated in manufacture will resist any tendency to warp under the heat and will carry all strains imposed upon it. It has still another, and an all-important virtue. This is the fact that there is present in cast-iron a certain proportion of graphite in combination with the metal itself. Under rubbing action the smooth cylinder bore assumes a high polish and a tough film forms which resists wear to a remarkable degree. In almost all cases, as was made plain in the preceding chapter, the cylinder cooling jacket is cast integral with the cylinder itself and the modern tendency is to form all cylinders in a single casting with integral jackets and mani- folds. The removable cylinder head, however, bolted to the top of the cylinder casting is taking on a significance it never had before, and many manufacturers ane incorporating it in their de- signs. Such a cylinder casting with removable (43) 44 Tractor Engines. head is shown in Figure 34, from one of the Rumely models. In the past it has been common practice to rough-bore the cylinders and ream them to a finish, which although not perfectly smooth, soon assumed a polish under the piston action. This practice, however, is fast giving way to the grinding process, which leaves the cylinders with highly polished and perfectly true round walls, greatly facilitating fitting the pistons with the proper clearance and checking any tendency for oil pumping and gas "blow-by" when the engine is in operation. With a large number of the stock engine manu- facturers, it is also common practice to "weather" the cylin- ders for some months after the first machin- Fig. 34. Rumely cylinders ing Operation. This and cylinder head. riG.34 ^ ders are allowed to age in the open, which has the effect of relieving any internal strains set up as a result of the casting process and the machining process, and which entail warping of the cylinders and wear. / Care of the Cylinders. Provided the engine is treated with a fair degree of consideration, especially as to proper lubrication, the wear on the cylinders will be comparatively slight and altogether negligible for the first season or two. When the cylinders do show signs of wear, pro- vided it is even throughout the length of the bore, and on all sides such a condition is very rare because of the variation in piston pressure against the walls at different parts of the stroke Major Engine Parts. 45 correction can be effected by fitting oversize pis- tons supplied by the manufacturer a few thou- sandths of an inch larger than the ordinary piston. To fit the new pistons properly it will be nec- essary to take the en- gine down and lap the cylinders with an ex- panding lap, which can be very easily made as illustrated in Figure 35, from one of the old pistons. The abrasive material for this work is a mixture of very finely ground glass and machine oil. It should be used sparingly. The proper lapping motion is a combined twist and up - and - down stroke throughout the entire length of the cylin- der, so that all parts of the walls will be evenly ground ; the lap should be turned from time to time to bring new sur- faces into con- tact. The lap should be kept expanded and working until the force re- Fig> 35> Illustrating construction and use of an expanding lap for con- tO turn ditioning the cylinder bores after wear. 46 Tractor Engines. or move the lap is practically constant through- out the stroke. This shows that the cylinder is perfectly round. Care should be taken to see that all cylinder wall scores have been removed. Where the cylinder walls are badly worn or are scored, due to lack of adequate lubrication, or the presence of some abrasive like sand, which has damaged the cylinder wall surface, reboring and fitting oversize pistons are necessary. Re- boring a cylinder is a job which calls for special tools and for a practiced machinist to operate them in order to turn out creditable work. It is highly inadvisable for the average tractor owner or operator to undertake this work himself. The best plan is to send the cylinder, or the cylinder block, as the case may be, to the nearest service sta- tion of the tractor manu- facturer or to some compe- tent tractor repairman job of it. Fig. 36. Cylinder cut out to show how the Avery inner cylinder wall may be re- moved. who will make a proper The Avery cylinder can be readily relined as shown, in Figure 36. It sometimes happens that the piston pin will work loose and will chisel a slot in one or both sides of the cylinder wall too deep to be removed by reboring. Less frequently a piston ring will break and produce a like result, the sharp broken edge chiseling a groove in the wall. In such an instance a recently-developed welding process, called the Lawrence process, is invoked to fill up the groove, the excess metal then being ground Major Engine Parts. 47 flush and lapped to a surface true with the bal- ance of the cylinder wall. This also is a job for the expert; when it is employed, unless the cylinders are badly worn, it is usually not neces- sary to fit oversize pistons. In the case of a cracked cylinder, due to neg- lect in winter, with consequent freezing of the cooling water and cracking of the cooling jacket, welding is the accepted means of effecting a per- manent repair. Care should be exercised in the selection of a competent welder for this work, as a man who is inexperienced in handling his torch will warp the cylinder or the block out of shape and ruin it for further use. A good welder, however, can make a very satisfactory repair even on a very badly cracked cylinder. * There are several compounds now on the mar- ket for mixing with the cooling water which are adapted to harden on contact with the air and thus cement any cracks in the cooling system through which they are carried by the water. Any one of these compounds which is free from solid matter may be employed as a temporary means of repairing a cracked cylinder jacket when it is not convenient to take the engine down for welding ; in fact, in many instances this method of repair has been found so satisfactory as to preclude the necessity of a permanent repair. With any tractor engine it will be necessary to remove the accumulation of carbon from the walls of the combustion chamber, the valve heads and the tops of the pistons once or twice during the season. The tendency to deposit carbon is a chronic ailment with which all internal combus- tion engines are afflicted to varying degrees, de- pending on operating conditions, fuel used, pro- portioning of the mixture, condition of the engine especially as to piston and piston ring 48 Tractor Engines. fit, character and grade of oil used for lubri- cation, etc. When all is said and done, the best method of removing the carbon is to take the engine down far enough to get at the deposit, and then scrape it off with special carbon-scraping tools made up for this purpose and so shaped that the blunt knife edge can be worked into every nook and corner and the last trace of the trouble- some carbon deposit removed. With engines equipped with separable cylinder heads this is not a hard job at all, for by unbolt- ing the head (Figure 37) removing the neces- sary parapher- nalia, such as water m a n i- folds, ignition cables, etc., and after draining the cooling system the entire combus- tion chamber is exposed. Under any cir- cumstances it will be found that the employment of a steel wire brush, or a piece of steel wool, will considerably aid in removal of the deposit unless it be of the "tacky" kind; then hard scraping is the only resort. Where the cylinder heads are not sep- arable, itis sometimes possible to employ flexible wire carbon scrapers, getting at all parts of the combustion chamber through the valve cap open- ings, and finally blowing the accumulation of carbon flakes out of the cylinder with an air blast. Of course, on an engine of this type, if an oxygen burning apparatus is available, a much Fig. 37. Avery separable cylinder head. Major Engine Parts. 49 cleaner job can be effected by burning than by attempting to scrape through the valve cap holes, which at best is a makeshift method. After thoroughly scraping the piston tops and combustion chamber walls, in the case of the separable head engine, before replacing the head casting, see that there is no carbon on the valve seats and make sure that the cylinder head gasket is in good condition. Replace the gasket in proper position; it is best to put it back without shellac. Replace the cylinder head casting and bolt it down in place, making sure to draw up gradually on the bolts all around the casting so as to distribute the strain evenly. Never tighten up to the limit on one bolt with the others all loose ; take a few bites on each and work them in rotation until all are drawn up snugly. With the engine all assembled, run it for a while to warm the jackets thoroughly, and then apply the wrench to the cylinder head bolts again and draw them up, taking up all the slack which has developed due to expansion under the heat. Like the cylinders, the pistons are also made of cast-iron and are carefully turned down to a size wlfich permits of a slight clearance between the piston and the cylinder wall. This clearance varies with different engines, but it can generally be accepted as one-thousandth of an inch for each inch of diameter of the piston, the clearance being measured on the skirt of the piston; the skirt is the lower section. As a rule, the clear- ance at the top of the piston will be somewhat larger than this, due to the fact that the top of the piston is subjected directly to the heat of the burning gases and becomes considerably hotter than the skirt, and as a result expands more. The function of the clearance is quite obvious. The piston, not being water-cooled like the cylin- 50 Tractor Engines. der walls, will reach a higher temperature under operative conditions than the latter and will con- sequently increase in diameter at a more rapid rate than will the cylinder bore. The clearance is left so that the piston, even when heated up to maximum temperature, will always fit loosely enough in the bore to slide freely, with no ten- dency to bind or seize. Regardless of the tem- perature attained, however, some clearance is always present between the piston and the cyl- inder wall. That being the case, it is apparent that there will be a tendency for the gases to rush past the piston through this space on the compression and power strokes ; also for the air in crankcase to up into the Fie;. 38. Section of piston show- ing ring slots, bosses, webs, piston pin and connecting rod eye. the rush combustion cham- ber on the intake stroke. In order to counteract this ten- rush past the piston, dency for the gases to the pistons are slotted, as shown in Figure 38, and into these slots, which are of uniform depth all around the piston, are fitted expandable rings, called piston rings. The piston rings are cast-iron rings, generally eccentric in form and slotted or split at the nar- rowest point. The rings are turned down to the Major Engine Parts. 51 exact diameter of the cylinder bore on the out- side before slotting. When slotted, therefore, they expand slightly and can be sprung into posi- tion in the slots on the piston. With most trac- tor engines, three rings are fitted, although in some cases four and even five are employed. Their peculiar shape and the character of the metal makes them springy and resilient, and the gradually increasing section from the split or slot to the largest section diametrically opposite it insures equal tension at all points on the periphery of the ring. In position on the piston and with the piston in the cylinder, the rings expand outward against the cylinder wall, closing up the clearance space left between the piston and the cylinder wall, and thereby prevent the loss of the gases and the blow-by of air. The rings also take a good part of the wear, distribute the oil on the cylinder walls, and check the passage of oil past the piston and into the combustion chamber in excess ; they tend to cushion the "cant" or "slap" of the piston at each end of its stroke due to reversal of mo- tion and the angle of the connecting rod. The lower ring is usually called the "wipe" ring, due to the fact that it scrapes off the excess oil from the cylinder wall and returns it to the crankcase chamber. Where the wipe ring is fitted below the piston pin, it usually is posi- tioned quite low on the piston, so that it just overruns the counterbore at the lowest part of the cylinder bore the counter bore is the tapered section of the bore so formed as to facilitate replacement of the pistons by compressing the rings and preventing them from catching or jam- ming. The reason for the wipe ring overrunning the counterbore is so that the ofl it carries down will have ample passageway back to the, crank- 52 Tractor Engines. case chamber and will not be returned to the upper part of the cylinder wall by the upward movement of the piston. Where the wipe ring is positioned above the piston pin, and in a few instances where it is located well down on the skirt, this same func- tion is performed in another manner. Immedi- ately below the wipe ring is turned an oil relief groove, generally triangular in cross-section. The oil scraped off by the wipe ring collects in this relief groove and is returned to the crankcase chamber through a series of holes which carry it to the inside of the hollow piston. The piston is provided with two bosses on the inside, into which is fitted a hollow steel pin called the piston pin or "wrist" pin, and which serves to connect the piston to the upper end of the connecting rod. The pin is made of com- paratively soft steel, but very tough in nature, so that it is well adapted to stand up under the constant shock encountered under the explosions without becoming brittle and snapping, due to crystallization. But as the piston pin must also take a certain amount of heavy bearing wear, due to the oscillation of the rod with the engine in operation, it is obvious that its outer surface^ must be well adapted to resist this wear. Con- sequently, the pin, after being rough shaped to size, is "cjase hardened" that is, it is subjected to a heat treating process which leaves the outer shell very hard and wear-resisting to a depth of from two to five thousandths of an inch ; then the pin is finished to exact size by grinding. This hard shell takes the bearing wear, while the tough core carries the brunt of the explosive pressure. In some instances, the pin is clamped fast in the upper end of v "eye" of the connecting rod and allowed to find a bearing in the piston bosses ; Major Engine Parts. 53 in other cases, the pin is made fast in the bosses by pinning or by a set-screw or other means of locking and the bearing is in the eye of the rod. In the latter case the eye is always bushed with a bronze bushing which takes the wear. In the first case, however, as a rule the bosses are not bushed, since the cast-iron material of the boss provides a fine wearing surface. In a few in- stances, bronze bushes are fitted to the bosses. Internally, most pistons are provided with webs radiating from the piston head, and the function of these webs is not so much to provide addi- tional strength and support to the piston head, although they do stiffen up the bosses, as it is to assist in the radiation of the piston head heat to the air in the crankcase chamber and thereby maintain the piston at a moderate working tem- perature. In some cases, also, the piston skirts are provided with oil grooves just shallow slots which serve, to hold a quantity of lubricant and distribute it evenly over the cylinder wall surface. Care and Repair of Pistons. The pistons, like the cylinders, are subject to wear. As was men- tioned ujider the section dealing with cylinder repair, the usual practice is to replace them with new oversize pistons when they show wear to an excessive degree or when scored, or when either -of these two ailments have affected the cylinder bore. This is necessary to secure a proper fit. When the wear is not excessive, correction can be made by removing the piston pin and detach- ing the connecting rod and then heating each piston to a cherry red and allowing it to cool very slowly. The heat should be applied evenly and the temperature mentioned should not be exceeded; if the piston is cooled too quickly it will warp out of shape. If properly done, the effect will be to expand the pistons slightly, and 54 Tractor Engines. they will be enough larger than they were orig- inally to permit of lapping down to a proper fit in the cylinders. The lapping is accomplished in the same man- ner as described above, with the exception that in this case the piston is lapped right into the cylinder it is intended to use it in. The ground glass and oil mixture is used sparingly and lap- ping is continued until when dry and clean the piston moves easily throughout the length of its stroke without any tendency to stick or bind ; .nor will it bind when twisted around. After being perfectly fitted, it will be necessary to fit new rings to the piston. The piston ring grooves are likely to be worn after long use. In such a case, it will be found that the pistons themselves are no doubt badly worn so that replacement is necessary. It never pays to attempt to true up a ring slot by turning it true to a larger size in the lathe. The best plan is to get a new piston and fit standard size rings to it in the manner outlined below. Piston Rings. The piston rings will wear both on their peripheries and on the upper and lower edges, so that they will become a "sloppy" fit in the ring grooves. This will not only permit of the escape of the compressed gases on the compression and power strokes, but will also . permit the oil working past the rings or rather in behind the rings and then up above them. As a matter of fact, this sloppy condition of the rings causes them actually to assist in elevating the oil, for on the downward stroke of the piston the rings work to the top of the grooves, leaving all the space represented by the original clearance left in fitting, and the subsequent wear, below the under side of the ring, the lower edge of which serves to scrape the oil from the cylinder walls Major Engine Parts. 55 and carry it through this space to the pocket in behind the ring. When the piston starts on its up stroke, the ring shifts to the bottom of the slot, leaving the space at the top through which the oil is pumped by the ring movement and deposited on the cylinder walls above the ring to work up eventually into the combustion chamber, as indicated in Figure 39. As a rule, when the engine is taken down, unless it has seen unusually severe service, wear with the cylinders and pistons will not be appar- ent, or at least so appreciable as to make repairs necessary. This, however, is not so in the case of the piston rings. They will show wear in two ways; the periphery which contacts with the cylinder wall may be streaked with black lines Types of piston rings showing how oil works upward. Fig. 39. Showing oil pocket behind piston rings and how sloppy" ring fit assists in oil pumping. running in. a vertical direction, showing that- the fit is poor and that the ring has not been in con- tact with the cylinder wall all the way around, so that the gases have "blown by" the rings, leaving the black marks, or else the upper and lower sides of the ring may be worn so that the .rings are a loose fit in the ring grooves on the piston. In the former case, unless the blow-by can be traced to the use of incorrect grade of oil which has not had sufficient body to maintain a perfect piston ring seal under the heat, thereby preventing -the escape of the gases, replacement of the rings with the new ones will be necessary. 56 Tractor Engines. Sometimes, where it is found that even the fitting of new rings does .not effect a cure, it is well to increase the pressure per unit of ring surface on the cylinder wall, and this is done by the very simple process of fitting rings with a groove, similar to an oil groove, all around the periphery which cuts down the surface in actual contact with the wall. As the total ring pressure, or tension, is the same and the surface over which it is distributed is smaller, it stands to reason that the unit pressure is increased and the ring will hold the gases to better advan- tage. The cost of new piston rings is so low that when it is necessary to remove the rings from the ring slots for any reason whatsoever, it scarcely will be worth while to replace the old ones ; it is much better to fit new rings all around. Such being the case, there is scant reason for wasting time endeavoring to remove the rings whole; they are very brittle and can be broken and readily removed. If, however, it is desired to remove the rings without breaking them, provide short strips of sheet brass or steel, about 22 or 2-i gauge, one-half inch wide. With a screwdriver lift the end of the ring and slip one of these metal slips un- der it, as indicated in and """""Figure 40, working it around to the back with the aid of the screwdriver. Do the same with one of the other slips, using the remaining slips to carry the ends of the ring. For the top ring, the use of the metal slips may be dispensed with m R6.40 Major Engine Parts. 57 if you work gently and do not force the ring too hard with the screwdriver; but for the lower rings they are necessary in order to bridge -the upper ring slots, so that the rings will not slip into them when they are being removed. Be careful in removing the rings, to so mark them that they can be returned to the same ring grooves. After removal, if the ring slots in the piston are not worn, clean out the carbon deposit with a blunt screwdriver, or, better still, with a section of a broken ring which has been ground off to a chisel edge as indicated in Figure 41. Where the rings are a sloppy fit in the grooves it is essential that they be re- placed with new ones which should be properly fit- ted. A good way to gauge the fit is indi- cated in Figure 40. Take the new ring and fit it into the slot as shown. If it is a proper fit, there will be just an appreciable play at the outer edge of the ring diametrically opposite the point of contact with the piston ; if there is more than just an appreciable shake or movement, try an- other new ring to this slot which may prove a better fit. The ring should be rolled all the way around in the slot and the fit determined at several points. If it is found that the ring is too snug a fit, rig up a trimming board, as indi- Fig. 41. Cleaning ring grooves sharpened section of broken ring. with 58 Tractor Engines. cated in Figure 42, covering down a perfectly \ true, smooth piece of board with very fine sand- paper. The ring can be rubbed down to a proper __ r _ . fit on this, pro- 1 vided that the pressure is ex- ^^g*./. I erted evenly on all sides of the ring, so as not to cut more off one side than the other and so disturb the parallelism of the edges. Af- ter a ring has been fitted to a slot, mark it so that you will be sure and place it in the proper slot. When very close fitting is desired, filing on a special ring^-holding board made up with a few brads to hold the ring compressed, as indicated in Figure 43, is efficacious. New rings will be so large as to diameter^ that when compressed, fully closing the gap, they either will not fit into the cylinder' bore at all, or else when Fisj. 42. Trimming board and method of using it to secure proper ring fit in groove. HG.43 they do enter it they will not leave a proper joint clearance.The fit of the rings to the cylinder bore can be determined (Fig. 44) by putting a piston without rings and from which the piston pin and connecting rod have been detached into the cylinder bore and pushing it Fig 43. ring " Filing board for close fitting of Major Engine Parts. 59 far enough into the cylinder to leave room be- neath it for a piston ring. The ring should be sprung into this space, if possible, and the gap clearance measured with a feeler gauge. . The clearance should be just about .005 of 'an inch. If too small, hold the ring between blocks of soft wood in a vise, so as not to mar the edges, and file off enough of the metal on the ends of the rings to leave this clear- ance, using a very fine mill-cut file for this work. If a feeler gauge is not at hand, it is well to remember that the thick- ness of a piece of ordinary newspaper is .003 of an inch, so that if a double thick- ness is used to determine the clearance the result will be entirely satisfac- t o r y. Naturally, the rings should be fitted to the cylinders they are to work in; not all to the same cylinder. Care must be taken not to break the rings in placing them back on the pistons. The bottom ring should be put on first, using the four little metal strips to bridge the upper ring slots and facilitate the manipulation of the ring. After the rings are placed on the piston, try them again to make sure that they work freely, as a tight ring may cause a scored cylinder; and even if that is escaped, it is bound to leak and forestall our purpose in placing it on the piston. Finally, slip Fig. 44. Method- of de- termining correct piston ring gap clearance. 60 Tractor Engines. the rings around so that the slots or joints do not fall in line; it is well, before replacing the pistons in the cylinders, to space the joints at an angle of 120 degrees with each other. This will tend to check. leakage. After new rings have been fitted, it will take a run of at least several hours for them to have worked into a perfect fit to the cylinder walls, and it is well to see to it that the engine has plenty of oil during this period. At the end of that time the compression of the engine should have improved considerably. The connecting rod (Figure 45) in all modern tractors is a very substantial drop forging, made usually of vanadium steel or alloy steel of one sort or another, which is adapted to provide the greatest degree of toughness under the work encountered. It must be re- membered that sembTed 45 " Typkal connecting rod disas - the connecting rod, like the wrist pin, carries the full 'brunt of the explosion, and that, moreover, it is subjected to a whipping action and to pressure at an angle which taxes its strength to the utmost. It is obviously necessary to provide the great- est degree of strength with the least possible weight, and in order to accomplish this purpose, not only has the engineer gone to the best of material, but he also has gone to the best pos- sible sectional shape to provide rigidity the I-- beam. The rod as at present designed, is in reality an I-beam girder, tapering from top to bottom, and provided with a split bearing holder FIG. 45 n HiQ Major Engine Parts. 61 at the lower end, the cap being bolted to the rod proper by either two or four special steel bolts. It has been usual in tractor practice to line the big end or c r a n k p i n bearing with babbitt metal, which is OU red, * ^ t, the rod while Fig. 46. Jig for babbitting connecting rod. molten and with a mandrel of substantially the same diameter as the crankpin in place. A jig for pouring such a bearing is indicated in Fig. 46. When the metal has cooled, the mandrel is removed, the rough parts of the casting smoothed out and the bearing split with a saw along the plane of the bearing cap face. Then the bearing surface is fi n i s h e d perfectly, first by reaming and afterward by blueing and scraping to a per- fect finish. Babbitt metal is used for the bearing surfaces in both main bearings and connecting rod bearings, first, because it stands up well under the fric- tion and the constant pound- ing due to the explosions ; and Fig. 47. Typical secO nd, because it provides a measure of safety. If, for instance, the bearing should become hot, due to lack of oil or some other cause, instead of expanding and seizing the bearing pin as a bronze bearing would do, and cutting the pin surface badly, and at the same time severely FfG.47 piston and connecting rod assembly for tractor. 62 Tractor Engines. Fig. 48. Detail of piston, piston pin and connecting rod of Aultman-Taylor tractor. straining the shaft, the babbitt bearing simply melts and runs out, leaving the bearing 'perfectly free. It immediately begins to give audible evi- dence in the shape of a heavy pound, that some- thing is wrong, and the operator is warned of the necessity of shutting down the engine and mak- ing the necessary repairs. In the case of the bronze bearing under similar circumstances, the pin would be so badly damaged that even if the shaft were not sprung by the severe strain im- posed by the seizure, regrinding of the pin to bring it back to a perfectly smooth bearing sur- face would be neces- sary; that, of course, entails removal of the crankshaft. As might be ex- pected the crank- shaft as the mem- ber which carries the full load developed by each of the cylinders, is made of drop-forged steel of special analysis for toughness ; generally chrome nickel steel, which resists crystallization well, or vanadium steel, which also presents a PfG.4? Fig. 49. Piston and connect- ing rod of Rumely tractor. Major Engine Parts. 63 Fig. 50. Three-bearing crankshaft four-cylinder engine. measure of protection from this score, is em- ployed. After being roughly forged, the shaft is trimmed down to approximate shape and the pins for both main and crankpin bearings either machined to a finish or, as in latter day prac- t i c e , ground for to a perfect surface. The number of bearings used will, of course, depend entirely on the type of engine employed, the number of .cylinders used, etc., as was made per- fectly plain in the preceding chapter. The bear- ings themselves are practically the same as the crankpin bearings, being split with a bolted-on cap and lined with babbitt metal. In realization that, after all, pouring a bearing is not a job to be undertaken by the layman especially when it comes to fitting many tractor engine manufacturers are giving up the poured babbitt bearing in favor of the shell type of bear- ing. Here we have a bronze shell of exactly proper diameter to fit the bearing holder; this bronze shell does not take the wear, but simply serves as a support for the babbitt wearing sur- face with which it in turn is lined ancl which provides the ac- tual bearing sur- face. The bronze shell is riveted, or screwed,solid- ly in place in the bearing holder, the rivet or screw heads being countersunk be- low the bearing surface so that there is no chance of their coming in contact with the pin surface. Fig. 51. Two-bearing crankshaft on Avery four-cylinder opposed engine. 64 Tractor Engines. With this type of bearing, replacement of the bearing is greatly facilitated, for it is simply necessary to remove and discard the worn shell and fasten the new one firmly in place. Since the shells are made on the limit system, the shells fit properly in Fig. 52. Counterbalanced crankshaft on place and fit- two-cylinder vertical engine. . , ting is reduced to a minimum. It will even be found that the actual fitting of the bearing by blueing and scrap- ing after the shells have been put in place, is reduced to a minimum, and we not only get a better fitting bearing when all the work is done, but we also accomplish the work in a very short space of time. At one end, the crankshaft is provided with a spur gear, which ,is sometimes formed integral with the shaft and in other cases is formed sep- arate and keyed, pinned or otherwise firmly fastened in place. This gear meshes with a second gear twice its size, also fastened firmly to the cam- shaf t,the two compris- ing the timing gear train; the relation is such that the cam- shaft revolves at half the crankshaft speed for the proper opera- tion of the valves, as indicated in the first chapter. The Camshaft, like Fig. 53. Rumely crank , < 1 1 r, case construction showing the crankshaft, is ma in bearings. Major Engine Parts. 65 drop-forged of alloy steel, and the cams are ground to exactly the proper contour, at the same time the bearing pins are trued up and ground to a proper finish. Generally, consid- ering a four-cylinder vertical engine, the cam- shaft will be supported in three bearings, two of which will be of greater diameter than the maxi- mum lift of the cams, so that the bearing, which is not split as with the mainshaft bearings, can be . 54. Method of testing the truth of connecting rod. slipped over the cams into place. With the third bearing at the front end, it is not necessary to provide such a large diameter, since the shell need not be slipped over the cams. These bearing shells are generally of bronze. Repairs to Connecting Rods, Etc. When mak- ing a general overhaul of the engine, it is well to check up on the alignment of the connecting' rods, especially if the engine has been productive 66 Tractor Engines. of an elusive knock. The rod may be sprung so that the piston is crowded at an angle with the cylinder bore, or it may be twisted so that the piston pin does not lie in the same plane as the crankpin. The proper method of testing the rod for these defects is indicated in Figure 54. A mandrel of the same size as the crankpin is supported in a vise and the rod is clamped tightly to this by means of the crankpin bearing. A sec- ond mandrel of a diameter the same as the piston pin is clamped in place in the eye at the upper end of the connecting rod. These mandrels should be sufficiently long for their parallelism to be tested. The illustration shows an easily made and convenient gauge for testing their pa- rallelism. By sighting along the mandrels it is easy to determine whether there is a twist in the rod, so that the mandrels do not lie in the same plane. If either test shows the rod to be out of truth, it can readily be sprung back by bend- ing cold, simply by applying pressure in the proper direction on the mandrel through the con- necting rod eye. Piston Pin. The piston pin itself will give evidence of wear after long usage and looseness in the bush- ings provided for it in the piston bosses will give rise to a sharp metallic click Fig. SS. Removing piston and rod i T assembly through inspection opening Or knOCK. in O n Best engine. Major Engine Parts. 67 such a case, it will be necessary to replace the piston pin with a new one, and in some cases to rebush the cylinder bosses. Try the new pin in the bosses, and if it is a good, snug fit with no play, rebushing will not be required. If, how- ever, it is loose, the old bushings can either be reamed out to take an oversize pin which is a comparative simple operation, or they can be drifted out with a drift slightly smaller in diam- eter than the outside measurement of the bush- ing, care being taken "to hold the piston firmly on a soft wood saddle while the bushing is being Fig. 56. Lower crank case removed, showing main bearings, connecting 'rod and bearing, and the ease with which piston is removed in Waukesha engine. driven out. The new bushings can be pressed into place by means of a press or a vise, care be- ing taken to pad the jaws of the press with a soft wood block so as to mar neither the piston nor the bushing. It will be necessary to ream the new bushings to take the new piston pin, even though it is not oversize. Extreme care should be taken to clamp the pin firmly in the eye of the connect- ing rod so as to guard against its working loose and scoring the cylinder walls. 68 Tractor Engines. Where the pin is locked in the bosses and bears in the rod eye, only one bushing at this point is necessary. Mainshaft and Crank pin Bearings. Both the mainshaft and crankpih bearings are adjustable. Evidence of looseness comes in the form of a heavy pound or knock, which should be heeded and the engine stopped immediately. In case a crankpin bearing is suspected of being at fault, drain the oil from the engine and remove the plate from the bottom of the crankcase, which will expose the connecting rods in the case of. a vertical cyl- i n d e r engine (Figure 56). Sometimes the rods can .be reached through in- spection plates in the crank- case. Taking a firm hold on the crankpin bearing each rod can be tested in turn for looseness. In case appreciable play is detected, take off the crankpin bearing cap, hold it in a vise and draw file the ends (Fig. 57), taking very little metal off and mak- ing sure to take it off evenly all around and just as much from one side as from the other. Where the bearing is "shimmed" for adjust- ment (Figure 58), removal of a thin shim on either side will generally suffice, no filing being necessary. Fig. 57. Method of adjusting bearing by filing off cap slightly. Major Engine Parts. 69 Replace the cap, being sure that the punch marks correspond, and tighten up the crankpin bearing bolts until the bearings fit the pin snugly. Test the tightness of the bearing by turning the engine over with the start- ing handle. In the ordi- nary course of events, provided the engine has received decent Fig. 58. Shimmed bearing. j treatment and care, especially as to correct lubrication, it will be necessary to take up on all the crankpin bear- ings slightly once every couple of months. Pro- ceed as above, being careful not to get the bear- ings too tight, as in that case they will cut out rapidly. After adjusting the bearings, it is well to idle the engine for a couple of hours before taking the tractor into the field to run the bear- ings in to a good fit. Do not forget to lock the crankpin bearing bolt nuts when the bearings have been properly fitted and set up. Fig. 59. Rough spotting to determine where bearing surface is high. 70 Tractor Engines. In case the wear is too great to be taken up by the above method, or in case of bearing fail- ure, the rod will have to be rebabbbitted. To do a worth while job of repouring a bearing requires ,not only proper equipment in the way of a jig, but also experience in bearing pouring. The best advice that can be given in a case of -this sort, is to send the rod or rods off to the nearest service station or the nearest competent repair- man, who will rebabbitt the bearing at small cost. With the rod relined with new babbitt, it is Fig. 60. Illustrating correct method of scraping a bearing after "spotting" to determine the high spots. not a difficult job for the man with patience and a limited amount of mechanical skill to spot and scrape in the bearing to a good fit on the crank- pin. Coat the surface of the crankpin with a very thin film of Prussian blue; the thinner the better, and it should be spread perfectly even. After thoroughly coating the pin, mount the bearing on it, clamping it firmly, but not so tightly in place that it cannot be turned ; be sure and apply it to the pin in the same position as Major Engine Parts. 71 it will be used in the engine when reassembled (Fig. 59). Then turn the bearing around a couple of times, undo the bolts and remove it. It will be found that all the high spots on the bearing surface will show up in blue both on the upper half and the lower half. 'Now hold the bearing in the vise, as shown in Fig. 60, and with a good, sharp bearing scraper scrape a small amount of metal off these high spots, and in fact from the area just around them. When both top and cap have been scraped, reclamp bearing on the pin after spreading out. the blue again, and take another impression. If the scraping has been carefully done, the blue this time will cover a much larger surface. Scrape down the high spots again, being more careful to take only a small amount of metal off.- Use the flat of the scraper blade and give it a twisting diagonal stroke in order to avoid ridg- ing the comparatively soft bearing metal. After several repetitions of this process, the blued area will be found to very nearly cover the bearing surface, provided the scraping has been discreetly done. Then wipe bearing and pin clean, smear it well with lubricating oil and adjust it to a snug fit as indicated above. If it is found, when it comes time to set up the bearing, that when the bolts are screwed up tight the bearing grips the pin too tightly, cut several shims of very thin brass .002 to .004 of an inch and place an equal number of these on each side of the bear- ing between the two halves to provide a correct adjustment when the bearing bolt screws are pulled up tight. In every case when it is found necessary to reline a bearing, the pin should be carefully examined for roughness or ridges ; it is well also to test it for roundness with a micrometer 72 Tractor Engines. or a good pair of calipers if these instruments are at hand. If the pin is at all rough, do not attempt to fit a new bearing on it until it has been smoothed up and put in good condition again. If this precaution is not observed, all the trouble and expense of putting in the new bear- ing will come to naught, for it will quickly be cut out again, making a repetition of the task necessary. An experienced machinist can take a pin that is not too badly scored and file it to approximate condition, finishing it off by lapping with a clamp and very fine abrasive. The best plan, however, is to send the crankshaft that is found to be scored as to the bearing pins to the service station and have it reground and put in first-class shape again. In connection with the above, one of the lead- ing tractor manufacturers says: "Fitting connecting rod bearings is very im- portant, and you should know that the rods fit properly at all times. Do not allow them to run loose and 'pound/ It is important to keep con- necting rods tight and well-oiled at all times. Bearings are constructed so that shims can be removed to take up the wear. When bearings are worn so badly that all shims have been re- moved it is then necessary to use new bearings. "The one-half bearing grooved for oil must be fitted in lower one-half of connecting rod shell. "The first operation is to fit the shells tight in the connecting rod and the connecting rod cap so they will have a full bearing back of the shell. About the best way to get a good fit is to place the shell on the crankshaft and then tap the cap to place, as shown in Fig. 61. "The next operation is to get a good bearing fit to the crank. To do this, it is best to use lamp black to 'paint' the pin or crankshaft, then Major Engine Parts. 73 set half of bearing on pin and work back and forth ; the lamp black will show the high places or where bearing needs to be scraped. Keep this operation up until the bearings show a nice even fit all over the surface before you put the rods on the crankshaft to stay. "The connecting rod bolts should be drawn up tight, when the bearings are properly fitted and bolts drawn up as tightly as possible, the connect- ing rod bearings should almost sustain the weight Fig. 61. Fitting bearing shell to rod bearing. of the rod. If the cylinder is off and the rod raised to the' top it should just 'ease' down of its own weight. If it drops easily and loosely it has not been fitted close enough. If the cylin- der is not off, test it by turning fly-wheel. "If the rod will not fall of its own weight, not enough shims have been used. Do not back the nut off until the rod will drop, but put in more 74 Tractor Engines. shims. The bolts should be tight, and edges of bearings should be in close contact with shims. It pays to fit the bearings properly. "Every morning take off inspection plate and examine the bearings and oil level, and see that the connecting rod bolts are tight. Remember the old adage, 'A stitch in time saves nine.' It is mighty true with a motor. A little neglect may cause an expensive break." To take up on the mainshaft bearings, take off the three babbitted caps from the mainshaft bear- ings and clean the bearing surface with gasoline. Apply Prussian blue or red lead to the crank- shaft bearing surfaces, which will enable you, in fitting the caps, to determine whether a perfect bearing surface is obtained. Place the rear cap in position and tighten it up as much as possible without stripping the bolt threads. When the bearing has been properly fitted, the crankshaft will permit moving with one hand.. If the crankshaft cannot be turned with m one hand, the contact between the bearing surfaces is evidently too close, and the 'cap requires shimming up, one or 'two brass lin- ers usually being suf- ficient. In case the crankshaft moves too easily with one hand, the shims should be removed and the steel surface of the cap filed off, permitting it to set closer. Fig. 62. Showing simple means of adjusting Avery mainshaft bearings. Major Engine Parts. 75 After removing the cap, observe whether the blue or red "spottings" indicate a full bearing the length of the cap. If "spottings" do not show a true bearing, the babbitt should be scraped and the cap refitted until the proper results are obtained. Lay the rear cap aside and proceed to adjust the center bearing in the same manner. Repeat the operation with the front bearing, with the other two bearings laid aside. When the proper adjustment of each bearing has been obtained, clean the babbitt surface care- fully and place a little lubricating oil on the bear- ings, also on the crankshaft; then draw the caps up as closely as possible the necessary shims, of course, being in place. Do not be afraid of getting the cap bolts too tight, as the shim under the cap and the oil between the bearing surfaces will prevent the metal being drawn into too close contact. If oil is not put on the bearing surfaces, the babbitt is apt to cut out when the motor is started up before the oil in the crankcase can get into the bearing. It must be remembered that after scraping, the bearings will not be a snug fit on the pins, but will touch only at the high spots ; if the scraping has been carefully done these high spots will be very numerous, spread all over the bearing sur- faces, and naturally be comparatively small. After the bearing has been run in for a couple of hours, provided it is given plenty of oil, it should wear down "to a perfect fit on the pin, which should eliminate arty tendency for it to bind. After long use, especially if the crankcase oil has not been changed at frequent intervals, the bearing surface will contain embedded gritty matter which will act as an abrasive and lap the bearing pin somewhat. In order to correct this 76 Tractor Engines. condition, it will be necessary to scrape the sur- face of the bearings, spot them in and refit them to proper alignment. Crankshaft. Aside from truing up the bear- ing pins as outlined under the last heading, the only repair that is ever called for by the crank- shaft is to test it out for true running between centers or on knife edgesi If it is found to be sprung, unless the spring is comparatively slight it should be discarded and replaced with a new shaft. A slight spring can be taken out, but as special jigs are necessary, the shaft should be returned to the factory or to the nearest service station for this treatment. Camshaft. Repairs to the camshaft are in- frequent, since it is not subjected to hard wear. After several seasons' use, sufficient looseness may be detected in the camshaft bearings to make rebushing desirable; this is a simple mat- ter of drifting out the old bushings and pressing' in new ones, much as the piston pin bushings in the piston bosses were refitted. It sometimes happens also that the camshaft becomes sprung, generally as a result of being hit with a broken connecting rod or some similar mishap. If not too badly sprung, this fault can be corrected by blocking the shaft between two wooden 'blocks and applying pressure with a lever or jack at the high point to bring it back to shape; if badly sprung, and especially if the cams show appre- ciable wear, it is a better plan to replace the cam- shaft with a new one. Tools and Their Use. To properly care for a piece of machinery, certain tools are necessary in order to do the job quickly and correctly. One of the chief causes of serious tractor troubles is that the adjusting or repairing is not Major Engine Parts. 77 done when it should be done, and very often on account of the lack of proper tools or not know- ing what tools to have on hand. \&**&** m "tj YfS. - O Fig. 63. Useful tools for tractor operators. The following list of tools will be found about all that are necessary for doing all kinds of ad- justing and repairing on your tractor, and from 78 Tractor Engines. time to time one will get other handy and useful tools: One 1^2 -pound ball pene hammer. One screwdriver, 10-inch. Two 24-inch flat cold chisels, and One- fourth round nose chisel. Two oil groove chisels. No. 41 S wrench (semi-finish). No. 37 S wrench (semi-finish). 8-inch crescent wrench. 12-inch monkey wrench. 18-inch pipe wrench. Two round punches, j^-inch and %-inch. Hack saw frame and 10-inch blades. Pair tinner's snips. Carpenters' bit brace. Flat files, such as 10 and 14-inch. Half-round file (14-inch). Round file (^-inch). Combination square with 18-inch blade. Pair of good pliers. A carpenters' pinch-bar. One 10-inch and 14-inch babbitt scraper. Two pieces of ^-inch square hemp packing, 18 inches long. Two spring clamp rings. Carborundum stone. Soldering' iron and solder. A whisk broom. A good bench vise. The oil groove chisels are for cutting oil grooves in bearings, and you should own two of them, one with about y&" cutting edge and 3-16" on the other, so that grooves can be cut proper size in both large and small bearings. The No. 41 S wrench fits standard size nuts of ft" and 1", and the No. 37 fits $/&" and Major Engine Parts. 79 24" nuts, these four sizes being standard, and you will find most of the bolts and nuts on your tractor about that size. The 8" crescent wrench will take all sizes from y%" down as well as cap screws. The 18" pipe wrench is about right, since it will take all sizes of pipe used on your tractor. The hack saw is a very handy tool when doing all kinds of repair work where a saw can be used. A pair of tinner's snips are necessary when making new shims for bearings, etc. Flat files can be purchased in all sizes to suit the needs. A half-round and a. round file will be found very useful when enlarging bolt holes, etc., about implements. The combination square with 18-inch blade will be found very handy when lining and squar- ing up bearings for babbitting, etc. A short carpenter's pinch-bar will be used very much around the farm and on the outfit. When babbitting bearings the most important tools for such work are your babbitt scrapers. A set of good scrapers can be made out of a 10-inch and a 14-inch half-round file by grinding off all the teeth on an emery wheel and then finish up smooth on a grindstone. Be careful when grinding on emery wheel so as not to draw the temper out of edge of file by allowing to get too hot. Continually dip file in water to keep it cool while grinding. The flat side should be ground out hollow, since in such shape it will sharpen easily and quickly. The carborundum stone is for the purpose of keeping the edges of your scraper sharp so it will cut babbitt. You will find that a sharp scraper will cut babbitt and also brass very easily. 80 Tractor Engines. When dull it is almost impossible to touch it by scraping. You should make a case for your scraper out of paper, cloth or wood, so as to protect its edge when not in use. The two pieces of half -inch square hemp pack- ing are used to make a tight joint around shafts or hubs of gear when babbitting, and the spring clamp rings are used to hold the hemp up tight in place. A soldering iron and some solder are very useful. when mending oil cans, pipes, and such parts as can be repaired by soldering. The flux used when soldering is commercial muriatic acid with as much zinc put into it as it will dissolve, and have all surface to be soldered clean and bright. A whisk broom is one of the handiest articles with which to keep a tractor clean. It will be found that if the operator will from time to time brush off all the dirt and trash which settles on a tractor he will be able to keep it clean with a very small amount of time spent with the whisk broom. For the purpose of wiping up grease and oil, old gaudy sacks cut up, or cotton waste should be used. A bench vise attached to the rear platform of tractor will be found handy all the time and should be one of the tools first purchased. The equipment for handling lubricants for tractor use are as follows : The can in which hard oil is carried on the tractor for all hard oil compression cups should not be larger than five or ten-pound capacity, and should have a tight cover, one which will keep out all grit and dirt. When taking out grease, to fill a grease cup, use a short paddle which can be carried in the Major Engine Parts. 81 grease can and remove the grease from on top of grease in can. Do not dig a hole in the center of the grease and continue it to the bottom of pail or can. By digging out the middle and having such a cavity in grease, helps to collect grit and trash which may fall into can unnoticed and thus get mixed with the grease, and thus goes into a bearing, where it does a great amount of harm, even more than the operator believes possible. Keep grease clean. The can in which you carry gas engine cylinder oil should be about two or three gallon capacity. A five-gallon can is too clumsy and hard to handle. In a short time more oil will be spilled than the cost of two or three smaller cans. Keep the can closed up tight with a screw top or corked with a cork of solid material such as wood or lead. Never use a corn cob, as it breaks up easily and drops into the oil can; from there it gets into the lubricator and stops it up, thus again causing considerable delay and possibly damage. Keep your oiling equipment clean. x A small funnel with a medium fine screen should be used when drawing oil from the barrel into the can, so as to catch all chips from the bearings which get into a barrel when tapping for faucet, and also can be used when filling lubricator on trac- tor. Keep the funnel clean so no dirt gets into oil by first lodging on funnel. The oil which is taken out of the splash basin of your motor from time to time can be filtered through a filter. Take a fifteen or twenty-gallon can or barrel and cut several small holes in its bottom and fill about half full of cotton waste or gunny sacks. The oil is poured into top of can and passes slowly through filter and is caught in another receiver below filter. This oil can 82 Tractor Engines. be used for gear oil or on other machinery. Never use it in motor again. Whenever a man visits a tractor, and he looks inside of the tool-box and sees a heap of scrap iron, broken bolts, nuts, earth and tools mixed together, and then glances at the oil-handling equipment and sees an oil can wide open covered with dirt, and grease can without a cover and jammed into all kinds of shapes, he will not need to look over the tractor to tell just what kind of shape it is in. An operator can be judged by the apearance of the oiling equipment and tool-box/ CHAPTER IV. Valves and Valve Mechanism. How They Differ and the Advantages of EacK Type Proper Care and Adjustment. TAKEN all in all, there is no system of the several which go to make the complete tractor engine that is of more importance to the correct functioning of the motor than the valve system. As a matter of cold fact, it is doubtful if there is any other feature of engine design that has been given as much careful considera- tion and experimental work as has the design and the arrangement of the various parts which have to do with the functioning of the valves. We have alluded, in chapters ahead, .to vari- ous valve arrangements ; particularly the L-head and the valve-in-head types. In all, there are five distinct valve arrangements commonly em- ployed in internal combustion engine work, as follows : T-head, in which the cylinder is pro- vided with two cylinder pockets so that in cross section it resembles a Capital T, one valve being located in each of these pockets. Such a con- struction gives a very accessible engine ; however, it entails the use of two camshafts, while at the same time the presence of cylinder pockets to any greater degree than is absolutely necessary is by no means desirable. This is due to the fact that the pocket provides additional surface for the radiation and loss of the heat of the explo- sion, which, as we learned in the first chapter, is the real source of our power, and the efficiency of the engine is impaired as a consequence. Also (83) ' 84 Tractor Engines. the presence of a pocket, or two pockets, con- siderably retards the speed with which full com- bustion of the fuel charge can be effected, and by so doing we have a second cause of power loss. The second type is the L-head type, with both valves positioned in a single cylinde'r pocket and operated from a single camshaft. This arrange- ment has the virtue of compactness and ex- treme simplicity, as to valve operating mech- anism, and for these reasons it is typical of present-day tractor engine practice. The single pocket is not a great drawback and many manu- facturers consider the accessibility and the sim- plicity which it gives rise to of greater import- ance than the slight power increase which can be attained by eliminating the pocket altogether. The third system, and the one which at the present time is making the greatest progress in the tractor industry, is the valve-in-head type, in which 'both the valves are located in the cylin- der head and operated by means of long push rods and tilting levers or rocker arms from a sin- gle camshaft. The virtue of this system 'is that it provides a combustion chamber which is a very close approach to the ideal spherical shape ; there are no pockets in the cylinder and the com- bustion chamber presents less wall area for heat radiation in proportion to capacity than with any other type ; at the same time, the location of the spark plug is such that we obtain the fastest pos- sible speed of the flame rapid flame propaga- tion, as we term it with no pocket of dead or partially dead gas to retaAl it. It has the disadvantage of introducing some complication into the valve operating mechanism ; more parts to wear and need adjustment. But in the modern valve-in-head engine, these Valves and Valve Mechanism. 85 !*is to 1 86 Tractor Engines. little points have been so well worked out that no trouble on the score of wear and lack of ad- justment are chargeable against the valve-in- head engine, provided it is given at least as good treatment as any of the other types. The two other types are by no means a factor in the tractor industry and we will dismiss them with a word. They are the F-head system with a single valve the inlet located in the cylinder head, and the exhaust valve located in the single cylinder pocket ; and the Knight sleeve valve type, in which the functions of the valves are performed by two sliding sleeves surrounding the piston. In the F-head type, we can obtain very large valve areas with a very small cylinder pocket, much larger than can be obtained with the L-head type, and also much larger than can be obtained with the, valve-in-head type. An engine with this valve arrangement, therefore, is particularly powerful despite the presence of the small valve pocket ; however, the complication of the valve mechanism has stood in the way of the development of the type for tractor service, al- though in automobile application it is making marked progress. The Knight engine is not used for tractor service. In Figure 64 the assembly of the cylinders, pis- tons, crankshaft, etc., with the camshaft and the valve mechanism on a typical four-cylinder en- gine of the ve'rtical L-head type indicates clearly the relation of the various parts and the func- tioning of each. The valve proper, which is pictured in Figure 65, is made of tungsten steel in most modern motors, although quite a few manufacturers employ a cast-iron head with a ste.el stem welded in place. The cast-iron stands the heat well, which is of great importance, es- pecially in the case of the exhaust valve,' which Valves and Valve Mechanism. 87 is constantly subjected to the intense heat of the exhaust gases ; tungsten steel has been found even more efficacious from the heat-resisting standpoint, while at the same time the all-steel valve is not particularly subject to warping. The valve head is shaped like a manhole and has a beveled edge which seats on a similarly shaped seat formed in the cylinder, so that when the valve is closed no leakage can occur around the seat and through the port, provided the valve is in good condition. The valve is ground to a gas-tight fit with the cylinder seat when the en- gine is as- sembled at the factory. The valve is positioned, with relation to the port which it con- , t r o 1 s , by means of a valve stem guide in which the stem of the valve finds a bearing. This guide is usually formed of cast-iron similar to the cylinder, and in fact in some instances, is formed integral with the cylinder casting. The usual practice, how- ever, is to make the guide separate and press it into place, so that when wear occurs the ill re- sults occasioned by it can be remedied by remov- ing the worn guide and fitting a new one. It will be seen that the cam does not act directly against the bottom of the valve stem; a mushroom-shaped cam follower, push rod or tappet, as it is variously called, is interposed f 16.65 ' W Fig. 65. Showing the valve and cam fol- lower assembly and how the cam follower is actuated by the cam. 88 Tractor Engines. between the cam and the valve stem and it finds its bearing in a tappet guide formed in the shelf on the upper half of the crankcase. These cam followers are also case hardene4 to prevent rapid wear. The shape of the valve tappet is not always the same. In some engines the tappet is fitted with a roller which bears on the cam to reduce wear and noise. The valve stem is surrounded by a valve spring, helical in shape, which bears against the under side of the valve pocket in the cylinder, being centered by the valve stem guide, and which is held on the stem by means of a washer and a short key or pin passing through a hole in the lower end of the valve stem. Other locking arrangements, such as horseshoe washers, fitting into recesses on the valve stems, are sometimes used. This spring is sufficiently strong to return the valve rapidly to its seat when the cam follower rides off the hill on the cam. It is also suffi- ciently strong to prevent the exhaust valve open- ing under the suction or reduced atmospheric pressure in the cylinder on the inlet stroke. Due to the arrangement of the crank throws on the crankshaft, it is not possible to fire the cylinders in exact rotation starting with number one which is always the cylinder at the timing gear end of the engine and working back in numerical order. On the four-cylinder engine shown in Figure 64 the firing order is 1, 2, 4, 3. Just what is happening in each of the cylinders when -any particular one is firing is made plain by reading across in the following tabulation. Reading down shows the order of the strokes'in any one cylinder : ,A~ Valves and Valve Mechanism. 89 Cylinder No. 1 No. 2 No. 4 No. 3 Power Compression Intake Exhaust Exhaust Power Compression Intake Intake , Exhaust Power Compression Compression Intake Exhaust Power In other words, when cylinder No. 1 is firing, No. 2 is on the compression stroke getting ready to fire next. No. 4 is on the intake stroke and No. 3, having just fired, is exhausting. In Figure 64 cylinder No. 2 is shown on the power stroke and naturally both valves will be closed. Reference to the tabulation will show that No. 1 should be on the exhaust stroke and it will be evident that the exhaust valve on No. 1 cylinder is raised in the figure. No. 3 should be on the intake stroke ; the lifted inlet valve in the illustration proves the correctness, while No. 4 should be on the compression stroke with both valves closed; it is found to be so. There is one other possible firing order on a four-cylinder engine with this type of crank- shaft, and, in fact, it is the more commonly met with. It is 1, 3, 4, 2. In the preceding chapter it was pointed out that the time of opening and closing of the valves was of great importance. While in seek- N ^ ing to obtain an insight into the principles of the \ engine it is well to consider that the valves open and shut exactly on the top and bottom dead centers, as the case may be, and remain open exactly one piston 'stroke up or down or 180 degrees of crankshaft movement; as a matter of fact in the practical engine such is not the case by a large margin. As a rule, the inlet valve does open, or begin to open, when the piston is very near the top dead center just starting down on its intake stroke. 90 Tractor Engines. The downward travel of the piston is completed in a very short space of time a fraction of a second when the engine is turning over at its rated speed and in order for the new charge of gas to enter the cylinder through the inlet piping in sufficient quantity to fill the cylinder, its velocity through the constricted passages must, be high. It is true that all bodies in motion acquire momentum that is, a tendency to persist in motion. The momentum is measured" by the velocity at which the body is traveling multiplied by the weight of the body. It follows that a cannon ball weighing only a pound but traveling at very high speed can ' have a momentum nu- merically as great as a locomotive weighing thousands of pounds more than the cannon ball but traveling at a greatly reduced pace. And so it is with our column of incoming mix- ture; its weight is only a little bit, but its speed is very high, so that the momentum it has ac- quired during the intake stroke 1 is appreciable. We find it worth while to take advantage of this momentum by holding the inlet valve open for a brief interval after the piston has passed bottom dead center, the momentum of the rapidly mov- ing gas column carrying more fuel into the cylin- der and giving us a fuller charge. Just how much "lag" is given the closing of the inlet valve with relation to the 'bottom dead center depends upon the size and the speed of the engine, the size of the valves and the design of the inlet port and gas passages. It varies con- siderably in ^different engines. In a comparatively few instances this same principle is applied in the case of the exhaust valve; it is held open for a brief interval after top dead center is passed so that the momentum Valves and Valve Mechanism. 91 of the gases passing through the exhaust piping will aid in clearing the cylinder and will tend to create a partial vacuum behind it which helps to pull in the fresh gas charge when the inlet valve is opened. Sometimes the inlet valve ac- tually begins to open before the exhaust valve is fully closed, but this is rarely encountered in anything except very high speed racing engines, since it tends to make the engine hard starting and interferes with smooth operation when throttled do\vn for low speed and idling. As a rule, as was said before, the exhaust valve is de- signed to close on top dead center and the inlet valve to open just at that point or a shade afterward. But it is of very great value to thoroughly clear the cylinder of all the burned gases after the power stroke. And it is true also that as the piston starts down on the power stroke the effective pressure of the gases drops off very rapidly, so that when the crank is nearing the bottom dead center the pressure is not really worth while taking advantage of. It. is found much better, in the way of smooth operation and economy, to open the exhaust valve while the piston has considerable distance still to travel on the power stroke so as to give ample time for .the spent gases to escape; this also tends to make for cooler running, since the lower sec- tion of the cylinder is not exposed to such in- tensely hot gases. The "lead" which the exhaust valve opening is given on the bottom dead center varies greatly in engines of different design just as the "lag" given the inlet valve opening varies. The timing of the valves is a matter with which the tractor owner or operator -has prac- tically nothing to do. The timing determined on by the factory engineer is brought about by the 92 Tractor Engines. design of the cams themselves, the mounting of the cams "with respect to each other on the cam- shaft and the mesh of the timing gear wheels. This latter point is important to the owner, since if the engine is taken apart and the timing gear mesh disturbed, it is important that in putting the engine together again they be properly meshed or else none of the valves on the engine will be timed to open or close at the proper time with relation to the piston travel. The exact set- ting of these tim- ing gears is in- dicated both in Figure 64 and in Figure 66. It will be found that on the larger camshaft wheel F1G.66 Fig. 66. Method of meshing tim- ing gears to time engine correctly. there is a punch mark on the wheel rim adjacent one of the hollows in- to which the teeth of the pinion fit. On the crank- shaft pinion one tooth will be simi- larly marked with a punch mark. The proper mesh of the gears is accomplished when the punch-marked tooth is caused to mesh with the punch-marked hollow on the camshaft gear. Once this relation is established, all the valves on all the cylinders will be perfectly timed, for it will be remembered that all the cams are forged integral with the camshaft. It is well, in taking the engine apart, to make Valves and Valve Mechanism. 93 sure that the timing gears are punched. If not, punch-mark them as outlined above before un- meshing them so that they can be put back in proper mesh. This applies to other gears as well. A point that should be borne in mind is that there is always a clearance left between the lower end of the valve stem and the upper sur- face of the push rod or tappet; this point is made clear by referring to Figure 65. The rea- son for this clearance is that the valve stem is going to expand under the heat and if it we're in actual contact with the tappet, due to this expan- sion, the head would be raised slightly from the cylinder seat and this would result in leakage. It is highly important that there be a clearance at this point and also important that the clearance be maintained within certain definite limits. If it is too small, the expansion, especially in the case of the exhaust valves, which get tolerably hot, will be sufficient to wipe it out. and the valves will ride on the tappets and leak. If it is too large, the tappet will not come in contact with the valve stem as quickly as it should and the valve will open late as a consequence. By the same token, when the valve is being closed, the tappet will reseat the valve too quickly so that the valve*will not stay open as long as it should and a loss of power and a tendency for the en- gine to overheat will be one result; noisy oper- ation due to the slap of the tappets against the ends of the valve stems will be another annoying result. The tappet clearance, as it is -called, should be between 1/16 and 1/32 of an inch, .preferably as close to the smaller dimension as possible. It will vary on different engines, but this is a fair average. It is measured by inserting a slip of metal of the proper thickness between the tappet 94 Tractor Engines. top and the valve stem (Figure 67). The clear- ance is properly adjusted when the engine leaves the factory, but it will be affected both by wear of the tappet, cam and valve. stem, causing en- largement, naturally, and by valve grinding, which lowers the valve with relation to the cylin- der and causes a diminishing of the clearance. Attention to Valves The valves require more or less regular attention. It is essential that they n 1 1 >P EiLL, IB ; " Fig. 67. Adjusting tappet clearance on Waukesha engine. seat properly in the cylinder seats in' order to prevent leakage of the compressed gases on the compression stroke and the explosive pressure on the power stroke, for leakage means impaired power and loss of snap and "pep" in the opera- tion of the engine. Valve grinding on any engine is not a diffi- cult matter. To accomplish it, first drain the engine, then remove the cylinder head in the same manner as indicated for carbon removal under cylinder repairs, exposing the top or heads Valves and Valve Mechanism. 95 of the valves where possible. On the left side of the engine will be found two valve covers; pressed steel plates held in place with two thumb screws. They should be removed, exposing the valve springs and upper ends of the cam fol- lowers. Now with a valve lifting tool, with fork placed under the valve stem and. chain or link fulcrum adjusted so that you get a good purchase (Figure 68), lift the valve spring, hold- ing down the valve head. Holding the spring in the raised position, pull out the pin passing Fig. 68. Tools for removing valve cups and valves. through the lower portion of the valve stem and which holds the valve spring washer on the stem. Release the spring and lift out the valve which will then be free. It is well to remove all the valves at once; they are numbered, and the cylinder seats are numbered to correspond, so that no difficulty will be experienced in getting them back in proper order. Now take some coarse valve grinding paste and apply a thin coating of it evenly all around the bevel surface of the valve and re- place it in position. Then with a valve grinding tool, which is a brace-like tool with a head pro- 96 Tractor Engines. vided with two prongs which are adapted to fit into the two holes formed in the valve head (sometimes the head is slotted to take a screw- driver bit) rotate the valve back and forth from a quarter to a half revolution, Figure 69. Do not rotate it to the full revolution, as it is apt to cause scratching of the valve and its seat. After half a dozen twists of this nature, lift the valve from its seat and put it in another position and repeat the operation. Continue this process for a while, then wash off the valve, wipe off the seat and note the condi- tion. When the valve is right, the bevel surface should show a ring of contact with the seat ex- tending entirely around the valve, of oxidized sil- ver appearance, free from pit marks and black lines and free from scratches and ridges. The seat should also be free from pits and scratches. When this result has been achieved, wash off the coarse paste and f^f/IVG rc> Fig. 69. Method grinding valve to seat. of the fine or finishing paste and grind for a while to remove any slight marks resulting from the use of the coarse paste. When all the valves have been ground in, put them back in the cylinder and proceed to put on the valve springs, washers and pins by the same method as they were r.emoved. Then replace the cover plates and the cylinder head, water pipe and plug cables. Valves and Valve Mechanism. 97 Fig. 70. Valve grinding shown in picture. 1st. Remove valve plug, by using a short flat bar. Care should be taken in grinding in the valves to see to it that none of the grinding paste gets into the cylinders or the valve stem guides. If only a little paste is used at a time, and wash- ing off the valve and valve seat is carefully done, there will be no trouble on this score. An- Fig. 71. 2d. Remove valve spring by turning engine over until the spring is compressed to its utmost. Place a short piece of gas pipe (sawed as per illustration) between the spring and crank case to hold spring in a compressed condition, then turn motor over until the key can be removed from the valve stem. It is not necessary to remove the spring when grinding. . 98 Tractor Engines. other point to watch is to make sure that the "erindTJ V ree from the cam when are grinding. Sometimes the valve will " he shghtly raised by the cam, when, of cour e aH he grinding in the world will no i put th e valve n good condition, since it is simply rotating on the valve stem and not on its seat Valves and Valve Mechanism. 99 Figures 70 to 74 illustrate the method to fol- fow in an engine with horizontal cylinders and heads not removable, while Figure 75 shows the method to pursue with a valve-in-head engine. If the valves are very badly ridged and the valve seats are in poor condition, reseating must Fig. 74. 6th. Use a wide-faced screwdriver-shaped iron, in a common brace. 7th. Press valve against valve sear and give a turn to the right, release pressure, then press again and turn to the left. Keep this up until a good seat is made. 8th. When the grinding is finished, remove the valve and clean away all the valve grinding compound so it does not get down into the combustion chamber and get to cutting the cylinder rings or piston. be resorted to. A reseating tool can be obtained at any supply store ; it is simply a tapered reamer. Care should be exercised in using it not to take too deep a cut, which may affect the clearance between the valve stem and the tappet and make' shortening the valve stem necessary. A valve truing tool is made for putting the valves into good condition ; it acts in a manner similar 100 Tractor Engines. to the reseating tool except that instead of fitting into the seat and being turned around, the valve fits into the tool and is rotated against several cutting edges which correctly bevel it. After reseating the cylinder seats and trimming down the valves properly, they must be ground in to a perfect fit as indicated above, since the cutting tools do not leave them in condition to seat perfectly. If a good, true lathe is handy, there is no need . for using a special tool to trim down the valves, since they can be mounted in the chuck of the lathe and rebeveled with little or no trouble. Care should be exercised to set the slide rest on the lathe to the correct angle to insure a perfect fit of the bevel surface on the valve with the bevel of the cylinder seat ; care should also be used not to mar the valve stems when mounting them in the lathe chuck. If, when the valves have been removed, it is found that the head is warped so badly that trim- ming down the valve will not bring it into proper- shape, the best plan is to discard it and replace it with a new valve. Sometimes it will be found that the head is not perfectly true with the stem. This can generally be corrected by replacing the valve in the cylinder, making sure that it is off . - "iinnr COMPOUND Fig. 75. Grinding valves on "valve-in- head" engine. Valves and Valve Mechanism. 101 the cam, and giving it a good sharp whack in the middle, using a soft drift of brass or mild rolled steel to take trie actual hammer blow and protect the cylinder against damage should the hammer _ aim be poor. Where the valve stem is found to be badly bent, it is best to insert a new valve and not to bother with the old one, as it is very likely to stick in its guide and render the cylinder in- operative. When grinding the valves and before replacing them, re- move all the car- bon deposit from both the upper and lower sides of the valve head and clean the valve stem, removing any carbonized oil and roughness with a strip of emery cloth used as shown in Figure 76. The emery cloth should be carefully used so as not to take too much off the valve stems, for it is essential that they be a comparatively tight fit in the valve stem guides. There should just be freedom enough for them to slide up and down easily without any tendency to stick; the looseness . should not be appreciable. If any of the valve springs are found to. be weak and not of the same length as the average spring, it is well to replace the poor ones with new springs. A weak spring, especially on an exhaust valve, will have a tendency to cause the engine to lag and run unsteadily, the cause of which sluggish action is difficult to locate. FIG. Fig. 76. Method of polishing the valve stems. 102 Tractor Engines. Generally, valve grinding and carbon removal are done at the same time, since both will be necessary at about the same intervals and both require disassembling the engine to about the same degree. It is well, therefore, to count on grinding in the valves each time the engine taken down for carbon removal. While the method of checking up on the tim- ing of the valves will differ with every individual make of engine, as indeed the' timing of the valves will differ, if the method to be followed in any one engine is applied to other makes, the tractor operator will not be far from wrong. It .is a fact that with most engines the timing of the valves with relation to the crankshaft is in- dicated by distinct markings on the flywheel which show exactly when a valve should open and close, and give indication of wrong timing in case loss of power cannot be attributed to any other cause. The following method applies to the Twin City tractor engine and indicates clearly the procedure on similar motors : Markings on the Flywheel The diagram, Figure 77, shows the points at which the valves in one cylin- der open and close. It must always be remembered that it takes two complete revolutions to complete a four-cycle phase. Now suppose the center mark on the flywheel is in line with the pointer located on the center line of the motor. By rotating the flywheel to the right, the first mark indicates the point at which the exhaust valve just closes-. The next mark is the point Valves and Valve Mechanism. 103 Fig. 78. Timing diagrams for Twin City engines. at which the intake valve is just commencing to open and remains open (which is the suction stroke) until the intake closing mark is reached, which is located past bottom dead center or op- posite the intake opening mark. Continuing to rotate compresses the charge until the top center mark is reached, when the electric spark ignites the charge. When starting a motor the spark is retarded or takes place after piston is on top center, but when motor is up to speed and the maximum power is required, the spark takes place before top center is reached, which is the advance posi- Fig. 79. Timing diagrams for Twin City engines. 104 Tractor Engines. tion. This can be done because the high speed makes it possible to reach top center and past before the gas is really ignited and expanded. Advancing the spark too far will make the motor pound, which is caused by the explosion taking place too early and the full force is ap- plied when the piston is still compressing the charge. Continuing to rotate until the next point is reached is the exhaust just commencing to open. This will remain open until the exhaust closing point is again reached. To place any one piston at the top center, ro- tate the flywheel until the intake closes and the center mark on the flywheel next reached will bring that piston in the top center position. The position of the marks on the flywheel, measuring along the circumference, is as follows : T. C.40&60 T. C.25 T. C. IS Intake opens past top center 3^ 3>y 2 1^4 Intake closes past lower center. . 4%2 2 2 %2 Exhaust opens before lower center 9 l Vs2 T 7 A 6%6 Exhaust closes after top center.. 2%4 ! 31 /&2 U /LQ These are illustrated graphically in Figures 78 and 79. EXACT SETTING OF VALVE FOR PROPER TIMING ON MOTOR OF BULL TRACTOR. Set so that exhaust valve opens 36 before center. Set so that exhaust valve closes 8 after center. Set so that intake valve opens 14 after center. Set so that intake valve closes 20 after center. INCHES ON FLYWHEEL. 36 8 5 / 32 inches. . 8r=l 13 / 16 inches. 14=3 3 /i6 inches. 20=4 1 V 32 inches. Valves and Valve Mechanism. 105 Fig. 80. Timing of Bull tractor engine. Time of opening or closing, stated as before and after center, refers to di- rection of motor rota- tion. All opening and closing distances shown should b e measured on flywheel rim only and from center arrow. Never remove flywheel from crankshaft without marking posi- tion so you will get it back just as it was before rempved. Crankshaft and camshaft gears are marked and set as follows : Short or R. H. shaft set to marks Nos. 1. Long or L. H. shaft set to marks Nos. 2 (Figure 80). After the valve grinding operation, of course, it always will be necessary to readjust the valve tappet clear- ance to bring it back to the manufacturer's specifications. Like the valve timing check- ing, the method to be followed in effecting this adjustment will depend to Fig. 81. Adjusting overhead valve engine. push rods on 106 Tractor Engines. a greater or less extent on the type of engine, and especially on the type of valve arrangement employed. Figure 67 indipates clearly the method to be followed in effecting the adjustment on an L- head engine, a rule or stick being employed to determine the position of the piston with rela- tion to the stroke and a feeler gauge used to de- termine the proper clearance. The adjustment of the tappets is made by opening the locknut holding the tappet adjusting screw, in place on top of the tappet and unscrewing the screw slightly to take up some of the clearance in case of wear, or screwing it down in case the adjust- ment is too tight. Figure 81 shows how the ad- justment is made in the case of an overhead valve engine, the picture illustrating the method of adjustment used in the case of the Case 10-18 model. CHAPTER V. About the Fuel System. Some Thoughts on the Fuel Burned in Tractor Engines and the Means for Obtain- ing Best Results. WHILE in the automobile field we find that gasoline is the universal fuel, and that practically every make of car and truck is adapted to burn this light hydrocarbon fuel and none other, this standardization of fuel is by no means apparent in the tractor industry. The reason is not hard to find. The tractor engine, operating as it does on almost full load throughout the en- tire day, consumes considerable fuel (Fig. 82) ; if, then, we employ a low- cost fuel as against a hicrh-rnct nrf Fi S- 82 - The gasoline tank ne ' tells the story. Exact relative Other thing's being" size of gasoline and oil fuel tanks i rr 6 r on the 14-28 Oil Pull Tractor. equal, the cost of operation of the tractor is greatly reduced. As has been repeatedly pointed out in the case of the tractor engine, flexibility is not required to anywhere near the same extent as with the automobile engine ; the use of kerosene, therefore, is not at all objectionable, always provided the means for handling it are sufficiently well carried out so the engine will idle while hitches are being made, and other adjustment effected preparatory (107) 108 Tractor Engine's. to starting in on the hard work, and immediately pick up and carry the full load without faltering or loading up. Where kerosene has failed as a motor fuel for tractor service, the fault has been that idling was generally followed by bad operation, due to the reduction of temperatures, so that when the throttle was opened to give the fuH load, the heavy fuel was not properly handled. An internal combustion tractor motor to per- form the function of burning kerosene in the most successful and advantageous manner must embody in its design and construction the fol- lowing elements: 1.* A double carburetor with one side con- nected to the gasoline supply tank, which can be properly adjusted and used for starting and heating up the engine. 2. The other carburetor connected to the kerosene or distillate supply tank and properly adjusted so that the intake air lines to the motor may be instantaneously switched from communi- cation with one carburetor to the other, as the circumstances may require. 3. The pipe lines from the kerosene or dis- tillate tank must be through some portion receiv- ing heat from the exhaust that will raise the temperature of this low-grade fuel to a point not above 90 degrees F., nor_below 75 degrees F. 4. The kerosene carburetor must have its inlet connected to a housing around the exhaust pipe so that . when the exhaust pipe becomes heated 'the air passes into the carburetor at a temperature not below 80 degrees. 5. With the air and the fuel at the respective temperatures above given, meeting in the carbu- retor, the mixture is readily formed. About the Fuel System. 109 6. The mixture thus formed must be turned into gas (air-charged kerosene is not yet a gas). Therefore, in traveling through the intake pipe, it must be brought into contact with the surfaces of the intake pipe, made hot on the exhaust pipe (called a gasifier Figure 83). Passing over these heated corrugated surfaces in a circular path and finally traveling upwards into the cylin- der, the centrifugal action throws the heavier particles of kerosene against the heated wall, and the heat transforms the kerosene - charged air into a dry gas which will instantane- ously fire and burn quickly and completely. 7. In the passage- way between the gasi- fier and the intake valve, a valve must be provided through which outside air can be taken in, which will temper this gas mix- Fig. 83. Cross-section of the. tUre and re approximately 60 pounds per Lubrication of the Engine. 163 square inch, depending on the compression ratio of the engine and the position of the crankpin. Since the piston ring seal is not being properly maintained, some of this wet mixture will work down past the pistons, "blow by" the rings and the gasoline or kerosene, either of which is a first-class solvent of the mineral lubricating oil, will wash the lubricant from the cylinder walls, further aggravating the situation, and paving the way for increased "blow-by" on the next com- pression stroke. Fig. 111. Splash circulating system as modified by Avery. In the meantime we have lost to the crankcase chamber from the combustion chamber a quan- tity of fuel a certain portion of the heat units which we were counting on to develop full p>ower from the engine. More than that, we have reduced the compression, due to this loss, and since the power that the internal combustion en- gine is capable of developing is dependent almost directly upon the compression pressure, within limits, we have in this another source of reduced power output or loss in efficiency. Still a third 164 Tractor Engines. source is the lack of effective lubricant on the cylinder walls, which increases the piston fric- tion, causing a power loss and a tendency to overheat, as well as a tendency for rapid wear of the pistons, piston rings and the cylinder walls. Let us neglect for a moment the amount of mixture which has escaped down into the crank- case chamber, and let us consider that we have turned the engine over past its top dead center and that it is now on its power stroke. We now have above the piston a quantity of intensely hot gases at very high pressure. The temperature range will be between 2000 to 3000 F., while the pressure will be, roughly, four times the compression pressure, or some- wheres in the neigh- borhood of 250 pounds per square Fig. 112. Force-feed lubricator. inch. These gaSCS are made up largely of that inert constituent of the atmosphere nitrogen and of the products of combustion of the hydro-carbon fuel, which are carbon-dioxide, carbon-monoxide and water vapor. There will be traces of other gases, which we need 'not take into consideration. The escape of these gases past the piston has two effects. One is, of course, -to cause a reduc- tion in working pressure on top of the piston * our real source of power and consequently we have still another cause of power loss as a result of the breaking down of the piston ring seal. The second effect will be greatly to augment the temperature of the piston and cylinder walls, due to the passage of these intensely hot gases Lubrication of the Engine. 165 through the clearance space. Here again we have a condition which tends to increase friction and reduce -power output. Let us now look into the crankcase chamber and see what has happened there. On the com- pression stroke we brought down a quantity of vaporized fuel, which quickly condensed in the crankcase chamber and mixed with the oil, reduc- ing its body and impairing, to a greater or less ex- tent, its lubricating efficiency. In aggravated cases, the body of the oil will fall off sufficiently to im- pair seriously /7<7. If 3 Fig. 113. Crank shaft, showing how the oil is carried to the bearings on Leader tractor engine. the lubrica- tion of the engine bear- ings and we wilf have in- creased fric- tion between all the mov- ing surfaces and a tend- ency for the bearing sto roughen up in service. On the power stroke the escaping gases car- ried down with them a quantity of water vapor which has also condensed in the cooler crankcase chamber; and being heavier than the oil it has been deposited at the bottom of the oil reservoir or else, due to favorable oil temperature condi- tions, has formed an emulsion with the oil. In the former case the water will naturally settle in the oil pump usually the lowermost point in the reservoir and in case of a cold snap will freeze up, locking the pump, resulting in a condi- tion which will cause breakage of the oil pump- shaft if the engine is started without first being warmed up. In the second case, the mixture of 166 Tractor Engines. oil and water is not conducive to proper lurication. There is still another effect which we have not considered. Let us now turn the engine over until the piston is on the intake stroke. We then have reduced pressure in the combustion cham- ber above the piston and atmospheric pressure in the crankcase chamber, and since the oil is not of the character needed to maintain proper pis- ton ring seal, we are going to get a "blow-by" in the other direction, and this upward "blow-by" is going to, carry a quantity of the lubricant up into the combustion chamber where, being slow burning, it is going to tend to produce carbon deposit. This is a condition which must not be lost sight of. It will be seen, therefore, that the condition as to piston clearance, and the ability of the lubri- cant to maintain an effective piston ring seal, is going to be second in importance in the deter- mination of the proper grade of lubricant only to the system of lubrication itself. Other fac- tors which must be taken into serious considera- tion are the normal operative temperatures of the engine; the cylinder arrangement, the valve arrangement; the engine speed; climatic con- ditions, etc. It is a fact, however, that each of these fac- tors is so interlinked and influenced by some or all of the others, that it takes an experienced automotive engineer, who is not only thoroughly grounded" as to tractor engine design and prac- tice, but who also has had broad practical expe- rience with tractor operation in the field, to size up the situation as regards any particular engine and make an oil determination on a scientific basis. And at that, such a man must also be thoroughly equipped with a knowledge of the Lubrication of the Engine. 167 characteristics as well as the character of the various grades of lubricating oils he has under consideration. For the average tractor owner or operator to try and judge the quality and lubricating value of one oil as against another by so-called oil tests, which are, at best, mere guess-work as he applies them, is foolhardy. With lubricants, as with other commodities, quality counts, and quality cannot be obtained without careful atten- tion to detail in process and procedure at the oil refinery; and this very carefulness, which is the tractor owner's safeguard as to lubricating value, means, of course, increased cost. It could not be otherwise. Every reputable oil manufacturer maintains a corps of highly trained technicians, who make a sufficient number of both physical and chemical tests in a fully equipped laboratory and under conditions which assure the utmost in accuracy to determine uniformity of product and to elim- inate even slight variations in the character of their products from day to day. These tests, however, are by no means a measure of the lubricating value of an oil. The value of an oil as a lubricant depends, first, upon the stocks from which it is made and the pro- cess or processes employed in the refining of these stocks; and second, upon the process or processes employed in combining these stocks. Upon these two features alone depends the character of the lubricant and no tests which it is within the power of the average oil user to make can determine them. The safest and best course for the tractor operator is to buy the best oil the market offers, quite regardless of the cost, and to use the par- ticular grade of that oil for his tractor engine 168 Tractor Engines. which the oil manufacturer has specified for this purpose. If this plan is followed, the tractor owner will find that the recommendation offered him by the oil manufacturer has been determined only after careful analysis of his engine con- struction by a lubricating engineering staff, every member of which not only knows tractor engines from front to rear and also "crosswise," but also is thoroughly versed in what the lubricants, as recommended, will and will not do and the reasons therefor. DETAILED CARE OF LUBRICATING SYSTEMS. There is not a great deal that need be said' with regard to the care of the lubricating sys- tems which fall under the circulating classifica- tion. The principal point to bear in mind is to keep the reservoir well filled, as indicated by the level gauge, so as to be sure that the engine has plenty of oil. For the benefit of readers in doubt as to which grade of oil to use, a chart is appended covering most tractors on the market at present; This chart has been carefully prepared by experienced lubrication engineers and the user will do well in following it to the letter. But in doing so, see to it that you obtain the best lubricant that the market affords ; it ,4s well worth the additional cost. With circulating systems, frequent draining of the system and refilling with fresh oil is essen- tial for the reason that there always will be a certain amount of fuel admixture which will im- pair the quality of the oil and its value as a lub- ricant; also a certain amount of sedimentation, particles of metal, carbon and grit drawn in through the breather pipe. Lubrication of the Engine. 169 Where kerosene is used as fuel, the best plan is to drain the reservoir after every 25 hours of service, draining while the engine is still warm, so as to carry out the last trace of sediment. Where the fuel is gasoline, once in 50 hours is generally sufficient for draining. Do not flush out the crankcase with kerosene after draining, as some of the kerosene will be trapped in the dipper troughs or other basins in 12 Drtfc* pof MM Fig. 114. Adjustment of mechanical oiler on the Aultman- Taylor tractor. the engine and will remain to impair the quality of any fresh oil added. The best plan is to drain, wash out with a quart of fresh oil, and then refill the system with new oil. When the oil pan can be removed from the bottom of the engine so that all points can be reached and mopped out, the system can safely be washed out with kerosene not otherwise, however. 170 Tractor Engines. The care and adjustment of systems employ- ing the force feed mechanical lubricator can be gathered from the following excerpts from manufacturers instruction books dealing with the subject : DIRECTIONS FOR DETROIT FORCE-FEED OILER. (Figure 115.) Be sure the tank, or reservoir, is perfectly clean before filling with oil the first time. ? Any foreign substance is apt to injure your engine's bearings. Be sure to strain your oil be- fore filling the tank always. To fill, unscrew the filler cap "A" and pour in the oil. Amount of oil in tank is shown /V<3 i WJ Fig. 115. oiler. A< by the position of the pointer. If it points to "EMP" the tank is empty; if it points to "FULL" the tank is full. Different levels are indicated by the different positions of the pointer. Regulation of each feed is accomplished by adjusting the button "C" in front of that feed. When the small stop or projection with the zero mark (0) on the bottom of "C" is against and on the right-hand side of the stop/ pin so that the zero mark is in line with the mark "D" no oil is being fed. To feed, turn the button to the left, or in a Lubrication of the Engine. 171 counter clockwise direction. One complete turn to the left opens the feed to full capacity. To decrease the feed, turn to the right, or in a clockwise direction. The regulating buttons are slotted for a screw- driver, coin or other flat piece of metal, as the adjustment is purposely made stiff. Once the feeds are adjusted, no further regu- lation is necessary. It is not necessary to turn off the feeds every time the engine stops. The force feed oiler starts and stops automatically with the engine. To adjust the feed of oiler to your engine: Every engine is different from every other en- gine and no absolute rules can be laid down as to the exact quantity of oil required for your engine. If your engine is new, pour about a quarter of a teacup of oil through the spark plug hole on each cylinder and turn the engine over by hand several times to be sure the cylinder and ringf are thoroughly lubricated before starting. Pour oil in each crankcase, too. The best way to do this is to feed plenty of oil at first. Take one feed at a time and very slowly and gradually cut down the amount of oil fed to the one bearing until you have found the least amount of oil that will give adequate and perfect lubrication. After one feed is ad- justed, the others can be regulated in the same way. Great eare will have to be taken in this pro- cess not to feed so little oil that a bearing is burned out or a crankshaft, piston or cylinder scored. Overheating and squeaking are signs of too little lubricating oil being fed. Blue smoke at the exhaust indicates too much 172 Tractor Engines. lubricating oil to the cylinder. Black smoke in- dicates too much gasoline. ADJUSTING OILER ON BULL TRACTOR. (Figure 116.) Do not close off feed valves on lubricator until the motor has run several days, and then with caution. All inside parts of motor are lubricated with a six-way force-feed oiler. Fig. 116. Adjusting mechanical oiler. Before starting motor, be sure this oiler is filled with good clean oil, and turn oiler by hand to see that it pumps freely. Always keep oil in the crankcase up to level with drain cock on the flywheel side of crank- case, but never above the level. After motor starts be sure that every pipe is feeding properly. You will find pipes running to cylinders, main bearings and connecting rod bearings. After the engine has been run several days Lubrication of the Engine. 173 and the journals are well seated, adjust the feed pipes, as follows : Front cylinder, four to five drops ; rear cylin- der, leave wide open. Main bearings, four to five drops, leave connecting rod bearing feeds wide open. Each feed pipe has a separate adjustment. If lead pipes overflow, the motor should be stopped and the pipes cleaned out at once. WHAT OIL TO USE IN YOUR TRACTOR. SUMMER WINTER Acme Albert Lea Medium heavy Medium Allis-Chalmers . Medium Allis-Chalmers (General Purpose)... All Work Medium Heavy Medium Medium Appleton Medium heavy Medium Atlas Medium Aultman-Taylor Heavy Medium Aultman-Taylor (22-45) Medium hea^y Medium Aultman-Taylor (15-30) (Waukesha) Automotive Medium heavy Medium heavy Medium Medium Auto-Tiller Light medium; Avery (5-10 H P ) Medium Medium Bates Steel Mule Heavy Medium Bean Track-Pull Medium Medium Beaver (Brantford Canada) Medium Beeman Garden Tractor Medium Medium s Belt Rail. . Medium heavy Medium Best Heavy Medium Big Bull Heavy Medium Blue "J" Medium heavy Medium Buckeye (Ohio) Heavy Medium Cleveland Medium heavy Medium Coleman ... Heavy Medium Medium heavy Medium COD Medium Craig ... Medium heavy Medium Creeping Grip Medium heavy Medium Cultitractor Medium heavy Medium Dakota Medium heavy Medium Depue Medium heavy Medium Eagle . Medium heavy Medium Heavy Medium Fageol Medium heavy Medium Farm Horse Heavy Medium Fitch Four Drive Medium heavy Medium Flour City Heavy Medium Medium Medium Frick . Heavv Medium. 174 Tractor Engines. SUMMER WINTER Galloway . ..*... Heavy Medium Gehl Medium heavy Medium Gile Gilson (12-25) Heavy Medium Gilson (15-30) Medium heavy Graham Medium heavy Medium Grain Belt Medium heavy Medium Gray Medium heavy Medium Hart Parr Heavy Medium Heider Medium heavy Hession Heavy Medium Hicks Heavy Hollis Medium heavy Medium Holt Caterpillar . Heavy Medium Holt Caterpillar (Model 45) Medium heavy Medium Huber Medium heavy Medium Ideal (Brantford, Canada) Illinois Medium heavy Heavy Medium Medium Indiana Medium International 8-16 International 15-30 Medium Medium heavy Medium Junior Ideal (Brantford, Can.) K. C Prairie Dog Medium heavy Medium heavy Medium Medium Medium heavy La Crosse Heavy Medium Lang Heavy Medium heavy Leader Medium heavy Liberty Heavy Lightf oot Medium heavy Medium Little Giant Medium heavy Maxim Heavy Medium Minneapolis ... Heavy Mogul (I H Co ) Medium heavy National Medium heavy Medium Neverslip (20-12) Heavy Neverslip (30-18, 10-6) Medium heavy Medium New Age . . . Medium heavy Medium Nilson Medium heavy Medium Oil Pull (20-40) (Rumely Co.) Oil Pull (12-20, 16-30) (Rumely Co.) Oil Pull (Rumely Co.) Medium heavy Medium heavy Heavy Medium Medium Medium Parrett Medium heavy Pioneer Heavy Medium Plow Man Medium heavy Medium Porter Medium heavy Medium Port Huron ... Heavy Medium Reed Medium heavy Medium Royer Heavy Medium Russell Medium heavy Medium Russell (Giant) Heavy Medium Sandusky . . .... . . Medium heavy Medium Heavy Medium Square Turn 18-35 Heavy Medium Standard Medium heavy Medium Stinson Medium heavy Medium Stone . . . . . Medium heavy Medium Strite Heavy Medium Titan (I. H. Co.) Medium heavy Medium Topp-Stewart . . . . . . . . Medium heavy Medium Townsend Heavy Medium Lubrication of the Engine. 175 SUMMER WINTER Medium heavy Trundaar Twin City Heavy Medium Twin City (Model 16) Medium heavy Twin City (Model 12-20) Uncle Sam Medium heavy Medium heavy Medium Medium Velie Victory Medium heavy Medium Wallis Cub (Junior) Ward Medium heavy Medium heavy Medium Medium Waterloo Boy Medium Medium Whitney Medium heavy Medium Wichita Medium heavy Medium Wisconsin Heavy Medium Yankee Heavy Medium Yuba Medium heavy Medium Yuba (Model 12) . . Medium Medium CHAPTER VII. Cooling. Why It Is Necessary and Various Ways Which It Is Carried Out. IT is necessary to waste some of the heat gen- erated by the combustion of the gases in the engine cylinders in order to bring the working temperature of these cylinders down to a point where we can maintain a film of oil between the piston and cylinder walls and also in order to prevent the temperature from mounting so high as to cause warping and weakening of the metal or even melting. There is another reason, and a highly impor- tant one, for cooling the cylinders. Let us con- sider that the piston is on the intake stroke and that the various parts of the engine are intensely hot. Immediately the cool incoming gas strikes the hot walls it is heated and, naturally, rapid expansion takes place in accordance with the degree to which the gas is heated. This expan- sion, of course, tends to fill up the space and to prevent more gas from entering the cylinder so that we do not get a, full cylinder charge, and naturally the power of the engine falls off. The engineer describes this condition by saying that the "volumetric efficiency" of the engine is im- paired. If, however, we keep tKe engine cylinder stone cold, which would permit us to crowd in the largest fuel charge, we have an equally bad effect and we lose power from three causes :' First, (176) Cooling. 177 that to keep the cylinder cold we must take away a very large portion of the heat generated by the combustion of the gases, and every unit of heat taken means a loss of power ; second,, the chilled cylinder does not further the complete vaporiza- tion of the fuel, and it was pointed out before that vaporization is necessary for any body to take fire and burn; thirdly, all those parts that are not vaporized before the fuel is ignited must be vaporized by the heat liberated when the vaporized parts take fire, which means that the rate of combustion will be slow and the power developed will be impaired as a result. Besides, it being necessary for a substance to be vaporized for combustion to take place, it is also necessary to raise it to its critical temper- ature that is, the point at which it will take fire whether a flame is present or not. A match applied to a sheet of newspaper, first converts a small portion of the paper into a gas and raises the temperature of this gas above its critical temperature. The combustion of this gas gives heat enough to gasify the adjacent paper and heat up the new gas, and so the flame travels slowly along until the whole paper is consumed. If, however, we were to place the sheet of paper in a very hot oven, where there was plenty of air and elevate the temperature to a point sufficient to gasify the paper and ignite its gas the whole sheet would burst into flame simultaneously we would have very rapid combustion. In the cylinder of the gas engine we simply substitute the gasoline mixture for the news- paper. When the cylinder is cold, the igniting spark must raise a small quantity of the mixture to a point beyond the critical temperature, so that it ignites and the flame so started travels through the mixture. But its spread or travel is com- 178 Tractor Engines. paratively slow and the power developed is les- sened as a result. If now, we heat the gases up to a point more nearly approaching their critical temperature, we not only insure thorough vaporization, but we also make it easier for the flame to travel once it is started by the electric spark, and we get very rapid combustion and greater power from the same amount of fuel. , Fig. 117. Thermo-syphon cooling system solid arrows show water circulation; broken arrows, exhaust and air circulation. No water pump or fan is used on the Avery tractor. Here, then, we have two contradictory condi- tions, one calling for cooling of the cylinder in order to give a power increase, and the other calling for heating of the cylinder in order to effect the same result. In order to strike the best possible balance and obtain best results, it is apparent that a compromise is necessary. In- deed, the present internal combustion engine is a compromise in many respects besides this. All considered, best results from the engine Cooling. 179 are obtained when the cylinder walls are main- tained at a temperature in the neighborhood of 200 to 225 degrees F. In other words, where water cooling is adhered to, as in the case of practically all tractor engines, the temperature of the cooling water emerging from the cylinder jackets should be in the neighborhood of 200 degrees F. to obtain best results from the engine. The cooling system of a typical engine is de- tailed in Figure 117. The cylinders are sur- rounded with a jacket which is cast integral with the cylinder block, and passages at the top of the cylinder block casting lead to the head cast- ing to conduct the water to a similar jacket provided in the latter (Figure 118-A). Water, like other substances, expands when heated, except between the very narrow lim- its explained in the first chap- ter, which obviously does not enter into our present consid- eration. If we had a cubic .Fig. 118-A. Section | nch f Water and ^^ *> showing cylinder it would occupy a space larger than one cubic inch at the higher temperature; but its weight would would be the same, so that its weight for a unit of volume in the second case must be less than in the. first. In other words, the density or specific gravity of water decreases when the water is heated, and since an object of less density than water will float on water, it stands to reason that there will be a tendency for heated water to rise in and float on the top of a body .of water at lower temperature. If, then, we have the cylinder jacket of the engine filled with water and the water adjacent 180 Tractor Engines. the cylinder walls becomes heated, the tendency will be for this warmer water to work to the top of the jacket. An outlet pipe is arranged at the topmost front portion of the cylinder head casting and this outlet is attached by means of a section of rubber hose to a tank formed on top of the radiator. The radiator is composed of an upper and a lower tank connected together by a series of vertical copper tubes arranged in rows from front to rear of the radiator ; the tubes are passed through a large number of copper plates arranged one on top of another and spaced a short distance apart. The purpose of these plates is not so much to support the tubes as it is to increase the radiat- ing surface providing a greaft area for contact with the air, just as with a house- wafming radiator, the radiating surface is increased by increasing the number of coils of pipe or by providing cast- ings with large surface. It is evident, then, that as the water discharged from the engine into the top header passes downward through these tubes, it will be cooled, giving up some of its heat to the tubes from which it is transferred to the flanges and the air, and in order to insure this transfer of heat, a fan is generally mounted behind the radiator and belted to a pulley wheel attached to the front end of the crankshaft or to some other convenient shaft. This fan creates a suction which draws the air through the pas- sages of the radiator "between the flanges and the vertical tubes. In the case of the Avery tractor, pictured herewith, the draught is created by the engine exhaust, no fan being used. From the lower header of the radiator, another pipe is arranged which conducts the water to a point on the right side of the engine near the middle, where the water enters at the lowest point in the engine water jacket, becomes heated again, rises and .continues the circulation. Cooling. 181 We call such a system which circulates the water by virtue of the natural tendency for the water to rise when heated and sink when cooled, the natural circulation system or "thermo-syphon system." It has a couple of points of advantage over the system in which the water is circulated by an engine pump ; the biggest point in its favor is the fact that it eliminates the pump and the complication which attends its installation and use. Another point in its favor is that the water does not begin to move until it becomes heated, so that the cylinders reach their working temper- ature more quickly when the engine is started from cold. Larger inlet and outlet water piping is required than with the pump system, due to the fact that the force causing circulation is limited. It will be noticed that the connections between the engine and the radiator are made .with rub- ber hose of the proper size clamped in place with suitable hose clamps to insure against the hose slipping off and against leakage at the joints. The use of the rubber hose is not so much for the purpose of simplifying attachment and de- tachment as it is to protect the radiator from the vibration when the engine is in operation which, were metal pipe used, would be transmitted 'to the radiator and soon cause rupture of the joints. It is necessary to keep the radiator full of water at all times. Filling is accomplished by taking off the radiator cap 'and pouring in clean water, preferably rain water or soft water; use hard well water only when none other can be obtained and replace with soft water at first opportunity. Screw the radiator cap back firmly in place when the radiator is filled, to guard against its working off. There is a small over- % 182 Tractor Engines. flow pipe or tube leading from inside the filler neck on the radiator down the rear right side of the device to a point beneath the pan. 'This is to provide for expansion of the water which al- ways takes place when the water is heated and which would burst the radiator if means were not taken to get rid of the excess. It also serves to permit the escape of any steam generated in the engine jackets with the engine in operation. The amount of cooling surface of the radiator Fig. 118-B. Hopper cooling on Mogul 10-20. and the water capacity of the system have been so proportioned to the amount of heat it is nec,es- sary to get rid of as to maintain the engine cylin- ders at or near their proper working temperature at all times. In Figure 118-B is pictured a Mogul 10-20 engine equipped also with a thermo-syphon sys- tem, but of very much simpler design. As a matter of fact, it consists simply of a large box or hopper surrounding the single-cylinder of this engine and which takes the place of the water jacket. This box is filled with water and serves Cooling. 183 at once as water jacket, water tank and radiator. The heated water simply rises to the top of the hopper and is cooled on contact with the air. The capacity of the hopper is comparatively large so that fairly good cooling is obtained; no fan or forced draught is used. While the simple hopper system is well adapted to function perfectly on such low-powered en- gines as the one described above, when we come Fig. 119. Pump system on Aultman-Taylor. to engines of high power more adequate means of cooling must be provided. As a matter of fact, at the present time the manufacturers who are relying on thermo-syphon circulation of the cooling water are greatly in the minority. Most tractor engineers feel that an engine running constantly , at nearly full load like the tractor engine, and where temperatures are bound to be high, needs forced water circulation quite as well 184 Tractor Engines. as forced oil circulation, and the result is that pump cooling is coming more and more to the fore. The pump system differs from the simpler thermo-syphon system in one particular only. That is in the employment of a pump generally of the centrifugal or impeller type to draw the water from the bottom of the radiator and force it through the cylinder jackets. The centrifugal pump is employed because of its simplicity it being devoid of valves and checks and the fact that in case of pump failure the pump offers no impediment to the circulation of the water by the thermo-syphon system, so that the engine will be reasonably well cooled. Figure 119 shows the pump system applied to a typical tractor, the Aultman-Taylor. There are two other details in connection with tractor engine cooling that it is well to note. The first is the employment of oil in the cooling system instead of water, which- is carried out in the case of some of the larger Rumely jobs; and the second is the employment of a water temperature regulator for maintaining the water jackets always at uniform temperature at which the fuel is best handled, a practice which is being introduced by the Case people and which closely follows what has been found best in automobile practice. The use of oil in the Rumelys determines slightly higher cylinder jacket temperatures than can be maintained with water because of its com- paratively low boiling point, bringing the cylin- der temperature up to a point which is practically the ideal. At the same time, the oil being non- freezing at any climatic temperatures encoun- tered in this country at least, there is not the slightest need of draining the engine cooling Cooling. 185 system during the cold weather and no danger of freezing and damaging the mechanism. The device used on the Case for temperature control is a simple little thermostat which regu- lates a by-pass valve, as shown in Figure 120. The thermostat itself comprises a little metal cylinder, corrugated to make it flexible and ex- tensible as to length, to one end of which is at- tached the rod which actuates the by-pass valve. This cylinder is half filled with a very volatile liquid which when heated expands, creating suf- ficient pressure within the cylinder to cause it to elongate, moving the rod and actuating the valve. It will be seen, by reference to the fig- 'ure, that the circulat- ing system between the engine jackets and the radiator is "short- circuited" by a by-pass pipe and the thermo- stat cylinder is placed in this pipe. The ar- rangement is such that when the water FIG. 1 2O Fig. 120. Syphon regulator showing path of circulation. is cold, the thermostat closes the passage from the radiator to the engine pump and opens the by-pass pipe into the pump intake so that the water does not circulate through the radiator at all, but simply passes through the by-pass. Naturally, there being only a slight amount of water in circulation, it heats up very quickly and the engine attains its normal operating tem- perature in no time. As the water heats up, the 186 Tractor Engines. thermostat expands and allows more and more cool water to be drawn into the system from the radiator; and it is so set that it will propor- tion the feed between the two in such' a manner as to feed water at a constant temperature to the engine throughout the day and quite regard- less of operating conditions and loads carried. CHAPTER VIII. Care of the Cooling System. Any Leaks That Develop in the Water System Should be Stopped Immediately. IF leaks are at the hose joints, tightening the clamps or replacing the rubber hose with new hose will effect a cure. The hose should be re- placed every season with new hose anyway, because the action of the hot water tends to rot it, causing the inner lining to peel off, and the circulation of the peelings will carry them, in time, to the top header of the radiator, where they are likely to block one or more of the tubes, causing partial stoppage of the circulation. From time to time the drain cock provided at the lowermost point in the radiator, where the water passes out to the cylinder jackets, should be opened and the water drained from the sys- tem ; the system should be flushed out with fresh water, which will have the effect of cleaning out the rust and any sediment due to the use of hard water. It is well, once in every month, to put. a pound of washing soda into the radiator and leave it there for a day .or so, permitting the free circulation of the hot soda solution. This will free any scale formed on the inside walls of the cylinder jackets and in the radiator itself as a result of the use of hard water, and will also help loosen any accumulation of rust ; the system should then be thoroughly flushed out, preferably by removing the hose connections and turning a hose first through the radiator and then through (187) 188 Tractor Engines. the engine jackets. This will carry off any sedi- ment and leave the system perfectly clean. The fan belt should be kept perfectly tight by means of the adjusting screw provided in the fan bracket. Take up the slack in the fan belt until the fan begins to drag when turned by hand. There are two gaskets, one on the inlet nipple flange and the other on the outlet nipple flange, to which the connections to the radiator are attached, which will leak occasionally unless the stud screws holding them to the cylinder castings are drawn up tightly. Leakage of water from the cylinder head gasket should be corrected im- mediately by drawing up on the hold-down bolts by means of which the head casting is fastened to the cylinder block, which will have the effect of compressing the gasket and stopping the leak. Never put any solid or any liquid containing a solid substance in the radiator to stop leakage. There are several radiator compounds on the market intended for this purpose, which are liquids of a special nature, which solidify or get gummy when they are mixed with warm water and brought into contact with the air. These substances are perfectly safe for use in the cool- ing system to correct small leaks, and they will actually act to prevent the formation of scale at the same time, when used in accordance with the manufacturer's directions. Overheating of the engine as evidenced by boiling of the water and poor operation of the motor as a whole may be caused by a variety of troubles. The presence of excessive carbon de- posit in the combustion chamber and on top of the pistons will cause it, the cure being to remove the carbon as directed in a previous chapter. Racing the engine is a frequent cause; run- ning with the spark retarded; poor spark; in- . Care of the Cooling System. 189 sufficient oil, use of poor oil or the use of oil of a grade unsuited to the engine will cause over- heating; improper carburetor adjustment, giving either too lean or too rich a mixture and thereby causing slow burning, which exposes a greater area of the cylinder walls to the heat ; fan blades bent, belt broken or slipping; improper circula- tion due to clogged or jammed radiator tubes, leaky connections or too little water in system. The correction for most of these is apparent or has already been explained. Those having to do with the ignition system will be explained fully in a later chapter dealing with this impor- tant system. The repair of a leaky radiator, provided it is not badly broken by a smashup or some similar mishap, is a job that is best left to a mechanic who has specialized in work of this sort unless the man undertaking the job has had quite some experience in the manipulation of soldering tools. The first thing to do is to remove the radiator from the tractor, which is done by disconnecting the hose connections to the engine and undoing the bolts which fasten the radiator brackets to the frame. With the radiator off, the next step is to locate the leak or leaks. This is done by plugging up the inlet and outlet passages of the radiator, using large cork stoppers if they can be had of ample size, or potatoes in case stoppers are not handy. Then with a tire pump, force air into the radiator through the overflow pipe, at the same time submerging the radiator in a tub of water. The bubbles caused by the escaping air will indicate the place where the radiator is leak- ing; it should be marked for identification when the radiator is removed from the water. Next place the radiator on a work bench and heat the 190 Tractor Engines. tubes around the leak with a blow-torch. When they are just a little hotter than the boiling point of water, ordinary acid soldering solution, made by treating muriatic (hydrochloric) acid with pure zinc, is poured through the fins all over the leaky tubes to thoroughly clean their surfaces. Then melt a ladleful of solder, which should be ordinary half in half plumbers' sol- der, and after blocking the radiator up from the bench sufficiently to be able to hold another ladle beneath it, pour the solder through the fins and over the tubes, catch- ing it in the empty ladle, as shown by the sketch (Figure 121). Then turn the radia- tor over and repeat the op- eration, pour- ing through in the opposite direction. Apply more of the sol- dering solution and heat once again with the torch until the solder melts and runs into the leaks, sealing them against further leakage. Be- fore putting the radiator back on the tractor, it is best to test it once again to make sure that Fig. 121. Method of repairing vertical tube radiator. Care of the Cooling System. 191 all the leaks have been soldered up. In case a tube is jammed, the best plan is to cut it off an inch above and below the clotiire and sweat a new piece of tube of the correct length and diameter in place of the piece that has been removed. During winter weather some precautions must be taken to protect the radiator from freezing, especially when the tractor is left standing with the engine shut off. Freezing of the water in the radiator is bound to cause the tubes to burst and leak, and if the water freezes in the engine jackets, the jacket itself will burst in nine cases out of ten and it will be necessary to have it welded to effect a repair. In some cases of radiator freezing the rupture will be so bad that it will be necessary to replace the radiator with a new one. It is well, therefore, to take the simple precautions necessary to guard against such a contingency. If the tractor is used only occasionally during the winter months, the best plan is to pour hot water into the cooling system when starting out. This will facilitate starting of the engine. Cover the lower portion of the radiator with a piece of cardboard, so that the cooler water at the bottom of the radiator will not freeze. At the end of the day, drain the cooling system thoroughly by opening the drain cock, letting the engine idle while the water is running out, in order to pro- vide sufficient heat to dry the jackets thoroughly. If the tractor is used a great deal throughout the winter, the best plan is" to use a non-freezing solution in the cooling system. There are several substances which can be mixed with the cooling water and which will have the desired effect of lowering its freezing point. Quite the most com- monly used is wood or denatured alcohol. A 20 192 Tractor Engines. per cent solution of alcohol and water does not freeze until a temperature of 15 degrees F. is reached; a 30 per cent solution freezes at 8 de- grees below zero, and a 50 per cent solution at 15 degrees below. Glycerine and calcium chloride are sometimes used instead of the alcohol. The trouble with alcohol is that its boiling point is quite a bit lower than that of water, so that it evaporates quickly, and it is therefore necessary to replenish the supply from time to time in order to guard against freezing. The glycerine, on the other hand, attacks the rubber hose connections, causing swelling and peeling, while the calcium chloride forms an alkali solu- tion which sets up electrolytic action between the copper radiator tubes and the solder, causing them to corrode, which, of course, is not at all ' desirable. There are several compounds on the market intended to prevent freezing of the cool- ing water and which are said to be free from any of these defects. During the last year or so it has become quite common practice to drain the water from the cooling system and fill it up with kerosene during the winter months. This practice will work out to advantage in cases where the tractor is used often but not driven very hard and is stopped frequently. For very hard plugging the use of kerosene is not to be recommended, for the simple reason that its specific heat its capacity to ab- sorb heat is only about one-half that of water while its conductivity of heat is only about one- third that of water. It is evident that it has not the capacity for carrying away enough of the heat from the cylinders to provide for proper cooling if the engine is run all out for long in- tervals. CHAPTER IX. Ignition System. How the Spark Is Produced and Controlled to Obtain the Desired Results. IN order to ignite the mixture in the cylinder of the engine, a spark which is hot enough to raise the gas adjacent to its critical temperature and thereby set fire to it is essential. The simplest way of producing a spark in the cylin- der of an engine at exactly the time required to ignite the mixture is to make use of the electric current, which in its action is practically in- stantaneous. To thoroughly comprehend the operation of the ignition system we must start right at the beginning and learn something of the nature of the electric current and its generation. We all know what a magnet is a common horseshoe magnet such as the schoolboy uses for a play- thing. Let us consider its properties for a minute. It is nothing more than a simple bar of steel, bent in the shape of a horseshoe and mag- netized, and it has the property of attracting things made of iron and steel, and to a lesser degree, manganese and nickel. More careful examination of the properties of the magnet re- veal that the action of the two ends is not the same and we have come to know one end as the North or Positive end of the magnet and the other one the South or Negative pole. We have .discovered that issuing from the North pole there are certain lines of magnetic force which (193) 194 Tractor Engines. spread apart somewhat in the air and then con- verge again and enter the South pole of the mag- net. It is these lines of magnetic force their exact nature is quite unknown to us which give the magnet the property of attracting substances susceptible to magnetic influence. Let us consider that we have such a magnet (Figure 122) and that it is a very strong one, which means that there are a whole lot of mag- netic lines of force crowded into a very small space between the two poles. Let us suppose, also, that we have a loop of wire like a hoople !/ N ^l*N t I *\ 'NO N \v OAR MAGNET AND or F-ORCE: Fig. 122. Typical magnets illus- trating lines of magnetic force or the magnetic field set up between the poles. OF" FOKCf. a complete circle, in other words. We hold the hoople in one hand and the magnet in the other and we move the loop in so that the wire on one side of the loop enters between the poles of the magnet and crosses or cuts every one of the lines of magnetic force traveling between these poles. While we are actually moving the wire through the field of magnetic force and actually cutting lines of force, there is a current of electricity generated in the wire and flowing- through it. And furthermore, the faster we cut Ignition System. 195 the lines of force that is, the greater number of lines cut in a given interval of time the greater will be the strength of the current. Now let us suppose that we have carried the loop all the way in and have reversed the motion and are bringing it out again; it is then cutting the lines of force in the opposite direction, and while it is actually moving, there is a current generated in the wire. But this time, due to the reversal of the direction in which the lines of force are cut, the current flows in the opposite direction to which it was flowing in the first instance. If now we keep the coil of wire mov- ing in and out, we will have a current flowing as long as there is movement, and it will reverse itself each time the direction of motion is re- versed and we have what we term an "alter- nating" current. If it were always flowing in the same direction we would call it a direct current. The important thing to bear in mind is that there must be a complete circuit for the current to flow through if we open the loop of wire the current stops immediately, regardless of the movement of -the coil and that the current flows only while the lines of magnetic force are actu- ally being cut. It makes no difference whether we move the magnet or move the coil; provided the motion is such that lines of force are cut by the wire, we set up a current of electricity in the loop. It is a fact, also, that both can be held still and by decreasing and increasing the- strength of the magnet, we cause the lines of force themselves to move, and in so moving to cut the coil -of wire and get the same effect but always to get a current lines of force must be cut by the wire loop. This latter principle should be borne distinctly in mind, as it is all- 196 Tractor Engines. important to a thorough understanding of the ignition system. The current generated by the simple apparatus we have described would be so slight as to be imperceptible and incapable of measurement except by the finest of instruments. Since the current strength depends upon the number of lines of force which we cut in a given interval of time, it is obvious that there are three ways of increasing its strength: 1. Increase the speed of the moving part, whether it is the magnet, the coil or the field itself. 2. Increase the number of lines of force, or in other words, the strength of the magnet. 3. Increase the number of turns of wire on the coil, for it is obvious that two loops will cut twice as many lines of force in a given interval of time as one loop. Here we have concretely stated the elements of a practical dynamo. If we employ field mag- nets of great strength, and if we employ a large number of turns of wire on the revolving arma- ture, and if, furthermore, we rotate the armature at high speed, we produce a current at fairly high pressure or voltage. But even so, it takes very high electrical pres- sure to force a current to jump over even the smallest air gap. If the wire in a circui't be broken and the ends separated by even the slight- est distance, for instance, the current is imme- diately interrupted and does not jump the gap and produce a spark except at the very instant when the break occurs. And we can bring the two ends together just as close as we care to, without rhaking them actually touch, and the cur- rent flow will not be re-established. In order to get the current to jump a gap of Ignition System. 197 i sufficient length to ignite the mixture in our cylinders, therefore, we have to resort to special means to increase the pressure far and above the voltage that can be created directly by a dynamo such as we have described above of a size to be applicable to the tractor engine. There are two methods of accomplishing this. The first is to make use of an induction coil or a trans- former coil, and its operation will not be hard to comprehend, provided we have grasped the fundamental principles of the dynamo just described. Let us go back once again to our loop of wire and consider that we have current flowing through it. It is a peculiar fact that whenever current flows through a conductor such as a wire, all around that wire we create a field of mag- netic lines of force exactly as we have lines of magnetic force issuing from the magnet. Any wire with electric current flowing through it, therefore, is in reality a magnet, and the strength of the magnet will depend upon the strength of the current flowing through it, and the num- ber of turns of wire on the coil. Now, if we coil the wire up into a helix, which is a coil like an exhaust valve spring, having all the layers in- sulated from each other, and inside that coil we place a core made of soft iron wire, the lines of magnetic force engendered by the passage of the current will flow through that core and one end will become a North pole and the other a South pole and the lines of force from the North pole will bulge out around the coil on all sides and bend in again to meet the South pole while cur- rent is flowing through that coil. If we pass more current through the coil the lines of force will bulge out further, like a barrel, and if we suddenly stop the flow by breaking 198 Tractor Engines. the circuit, they will very quickly collapse in ward the coil and then stop flowing. But the big point to bear in mind is that varying the strength of the field by making and breaking the circuit will cause that magnetic field to move quickly away from and toward the coil. Now let us say that we have such a coil with one end attached to the dynamo terminal or to one pole of a battery of dry cells and the other end grounded so that the circuit is complete. And supposing on top of that coil, but fully insulated from it, we wind another coil consisting of a very large number of turns of very fine wire and we fasten one end of this second coil to the spark plug terminal and the other end we ground. Then we have substantially a complete circuit, the only break in it, provided / the plug is screwed into place in the cylinder, is the spark gap in the plug. By "grounding," we mean attaching the wire to the metal part of the machinery so that the machine itself, such as the engine frame, becomes part of the circuit. All ignition circuits are grounded in this way. Supposing now that we have the dynamo run- ning so that current is flowing through the first coil, which we will call our primary coil ; then the magnetic field set up around this primary coil will completely envelop the second coil, which we will call our secondary coil. If now we sud- denly break the dynamo or primary circuit, caus- ing a sudden stoppage of the current flow, the magnetic field issuing from the primary circuit will suddenly collapse, cutting all of the very many turns of wire on the secondary coil so that we have an abundance of lines of force moving at very rapid rate and cutting a great number of wires every condition favorable for the pro- duction of high electrical pressure, and conse- Ignition System. 199 quently we can take from the coil, just at the instant the primary circuit is broken, current at sufficiently high pressure to jump the spark plug gap and return to the grounded end of the secondary circuit through the metal parts of the engine. This arrangement of the primary and second- ary circuits is shown in detail in Figure 123, ex- cept that a battery of dry cells is substituted for the dynamo in order to make the operation clear. Fig. 123. Construction of conventional induction coil used for ignition purposes. The primary circuit is represented by the heavy line and the arrows indicate the direction of flow. Considering the switch at E and F closed, the current starts and flows through the timer, which is also considered to be making con- tact and completing the circuit, to the binding post M. Thence through the contact C to spring contact B and through the heavy coil around the soft iron core and out to the grounded terminal 200 Tractor Engines. U. Thence through the metal parts back to the grounded terminal of the battery at I. It was said that when the current is flowing through the primary, the core really becomes a magnet. Such being the case, it attracts the little piece of soft iron D mounted on the contact spring A and in pulling it it separates the contacts B and C and breaks the circuit. The magnetic field immedi- ately disappears and the spring draws the arma- ture back and the contacts again meet and re- establish the circuit and the same thing occurs all over again. The spring keeps on vibrating, alternately making and breaking the circuit, first building up and then destroying the magnetic field around the primary coil, keeping it in con- stant agitation so that it is continually causing lines of magnetic force to be cut at a very rapid rate and consequently, in the secondary coil shown in lighter line on top of the primary, there is generated a current at very high pressure or voltage. From one of the secondary terminals, the plug cable leads to the spark gap X, which in the case of the ignition coil is the terminal on the spark plug, while the other secondary terminal is grounded so that the current jumps the gap to the grounded terminal on the spark plug and makes its way back through the metal parts of the engine to the grounded secondary spark coil terminal. It will be understood from what we have said of the nature of the secondary current, that extra precautions must be taken to prevent its escape, since its pressure is so high that un- less well insulated it will pass to the metal parts of the tractor and complete the secondary circuit without bothering to cross the spark plug gap, and in such a case the cylinder will miss fire, since there is no spark occurring in it to set fire Ignition System. 201 to the mixture. For this reason, the secondary wiring leading from the high-tension terminals of spark coils to the spark plug terminals are made of very heavily insulated ignition wiring and care should be taken in case replacement is necessary to use secondary wiring for the plug cables. The primary wiring, on the other hand, which carries the current at low pressure, need not be so ^leavily insulated, since the voltage is not sufficient to cause it to jump an air gap or break down the insulation. When we start the flow of electric current, it acquires a certain amount of momentum in a manner somewhat similar to bodies which are in movement. When we come to stop it suddenly it offers some resistance and tends to persist in its forward movement. If, then, we open the contact points B and C, the primary current flow- ing through the circuit, due to this momentum, tends to keep on flowing and this continued flow is evidenced as a blue spark across the air gap which is formed between the points. The spark is undesirable from two' standpoints. In the first place, it causes burning and pitting of the c6n- tact points, and in order to resist the heat of the spark it is necessary that these points be made of heat-resisting metal. In days before the war, platinum was the metal invariably used, but owing to its scarcity at present, tungsten and tungsten alloys are being used with very good results. The second bad effect of this spark across the points is that just so long as a spark is present, current must be flowing, as it is the current which is the cause of the spark. It will be re- membered that to set up an intense current in the secondary we said it was necessary to cut the greatest number of lines of force possible with 202 Tractor Engines. the coil in the shortest interval of time in other words, it is necessary to destroy the primary magnetic field as quickly as possible. It is de- sirable, therefore, to eliminate this spark so that the current in the primary circuit will stop short and the field will be instantly destroyed. To do this, and eliminate the spark, we make use of a special little device called a condenser, which is connected up to both of the contact points on the circuit breaker, so that when the points open it in reality bridges the gap left between them. It is indicated by the letter L in Figure 123. The condenser is composed of alter- nate layers of tinfoil and paraffin paper which serves to insulate one tinfoil layer from the next. Every second lay^er of tinfoil is brought out on one side of the condenser, all being fastened to- gether and connected to a terminal, and every second layer is treated in the same manner on the other side of the instrument, so that one terminal is completely insulated from the other. The de- vice, therefore, offers no path for the current. It has, however, the singular property of being able to absorb electrical current and the amount it will absorb depends upon the area of the tin- foil used in its construction. When the contact points are opened, the onrush of the current, due to its inertia, causes it to flow into the condenser, charging it, and checking the tendency of the current to flow across the points and cause a spark. When the contact points come together again, the condenser is discharged through the primary circuit, helping to establish the circuit again. To use a crude analogy, it acts in a manner similar to the air dome or chamber used on a fire engine. If the fireman suddenly turns off the hose nozzle with the pump in operation, the Ignition System. 203 water, due to its inertia and the action of the pump, is forced into this air chamber compress- ing the air above it. If this chamber were nbt provided, the water would burst the hose just as in the electric system the inertia of the current will cause it to jump the gap between the open- ing contacts when no condenser is provided to absorb the current. When the fireman opens the nozzle again, the air pressure forces the water out of the dome through the hose, helping to' re-establish the flow of water and give a good, strong stream. We find that with a plain coil without a con- denser, the spark is very weak altogether too weak to jump the plug gap in the engine cylin- der and that sparking at the circuit breaker soon causes the points to burn and wear away. With the condenser in the circuit, 'we get a fine hot spark with none of this trouble. There generally is a separate spark coil used for each cylinder. They are. very compact, the condenser being embodied right in the coil, which is protected with a wax composition insulation and which has the little electromagnetic circuit breaker mounted right on top of the coil unit. There are only three terminals on the coil, be- cause, since one end of the primary coil and one end of the secondary are grounded as described above, to simplify the construction, the grounded ends of the coils are connected together inside the insulation and only one ground wire serving for both primary and secondary coils is brought out to the metal contact. , It is necessary, of course, to' pass the mag- netic current through the proper coil at exactly the instant the spark is required in the particular cylinder which is at the top of its compression stroke and ready to fire. For this purpose we 204 Tractor Engines. use a little rotary switch called a timer, which is mounted on the front end of the camshaft so that the rotary contact member revolves at half the speed of the crankshaft. The timer (Figure 124) consists of a ring of fiber insulating material in which are embedded four short segments of brass mounted diametrically opposite one an- other. Contact is established between these seg- ments and four screw terminals or binding posts mounted on the outside of the timer. The rotary contact m e m- b e r comprises a lever fitted with a compar- atively large roller at one end, the lever being pivoted to a fulcrum attached to the end of the cam- shaft by means of a screw thread and lock nut. At the other end of the lever is a helical spring anchored to a projection on the fulcrum arm, the arrange- ment being such that the spring keeps the roller constantly in contact with the inner side of the fiber ring on which are placed the brass contact segments. The ring is held stationary, although it is adapted to turn through a short arc, so that when the engine is in operation the roller makes one complete circuit of the ring for every two revolutions of the crankshaft and makes contact Fig. 124. Construction of typical timer or commutator. Ignition System. 205 with each of four segments once. A metal cover provided with an oiler is fitted to the commuta- tor to keep out the dirt and keep in the light machine oil which is used for lubrication. It will be seen that the rotary contact maker is not insulated from the camshaft in other words, it is "grounded" to the engine. Each time it makes contact with one of the segments, there- fore, the coil to which this segment is attached is also grounded, so that the primary circuit is completed, current flows through that particular coil, but not through any of the others, since they are not grounded and the circuit is not complete, and the circuit breaker vibrates and we get cur- rent from the secondary coil which is conducted from the proper terminal in the middle row of terminals on the back of the coil box to the spark plug in the cylinder ready to fire. It jumps the gap, ignites the mixture, returns through the metal of the engine and through the timer to the ground wire which, it will be remembered, is attached to the grounded terminals of both primary and secondary circuits. Figure 125 gives a cross-sectional view of a typical spark plug screwed into the cylinder and also indicates the path of the secondary current. N represents the high tension terminal on the coil from which the current passes immediately the timer establishes contact to the terminal on top of the plug. It then flows down through the central electrode, as indicated by the arrows, jumps the spark gap two gaps are indicated in the plug illustrated to the grounded electrode which is attached to the spark plug shell. As the shell is screwed into the metal cylinder, the cur- rent is grounded and travels back to the grounded secondary coil winding through the metal parts of the engine. 206 Tractor Engines. The plug consists of an outer shell of steel or brass adapted to screw -into the plug hole in the cylinder, an inner insulator generally made of porcelain, special stone composition or mica and through which runs the central or insulated elec- trode, and a compression nut and packing or gasket by means of which the various parts are Fig. 125. Construction of a typical spark plug. held together so as to correctly insulate the cen- tral electrode and at the same time make the construction perfectly gas-tight and prevent loss of compression. The illustration shows a special type of plug provided also with an outer insu- lating shell, adapted to keep moisture from the main insulator and thus prevent short-circuiting of the plug, for it is a fact that with the high- Ignition System. 207 tension secondary current, moisture either on the plugs, the coil or the wiring will result in the current taking the easiest way back to ground and it will become short-circuited and will fail to pass through the plug and across the spark gap and missing will be the result. To go back to the case of the burning news- paper which was used as an illustration in one of the previous chapters : if we light one corner of it with a match, it takes some little time for the flame to spread and set the whole paper in flames. In the mixture in the cylinder we are igniting the gas at just one corner in the little cylinder pocket in which the valves are mounted, to be exact and it takes an appreciable interval of time for the entire body of gas to become ignited and develop its greatest heat and consequently the greatest pressure on top of the cylinder. In order to obtain maximum power from the engine, it is necessary that we should apply this maxi- mum pressure or push on the top of the piston just as, or very shortly after, it starts on its down stroke. If we have a slow-speed engine, the travel of the piston is comparatively slow, and if we ignite the gas just as the piston reaches the top of its stroke, the very rapid travel of the flame results in our obtaining the maximum pressure very nearly at the top of the stroke and we obtain full power. With a high-speed engine, however, the piston travel is exceedingly fast, and if we wait to ignite our gas at the very top of the piston travel the piston will be quite some distance down before the flame has spread all through the mixture and developed the maximum pressure. We will have only a portion of the working stroke to travel and cannot, therefore, take full advantage of the pressure we have developed; moreover, a 208 Tractor Engines. large portion of the cylinder wall will be ex- posed to the intensely hot gases at the moment of maximum pressure, and as a result we will have a tendency for the engine to overheat. We overcome this condition on a high-speed engine by a little dodge which we call advancing the spark. That is, we cause the spark to occur in the cylinder while the piston is still coming up on the compression stroke, and the amount we advance it gives just sufficient time for the full expansion of the gases to take place while the piston is still coming up, so that when it reaches the top we have developed the full pressure, and consequently we get greater power, greater speed and a cooler running engine. It stands to reason that a tractor engine is neither a high-speed engine nor a low-speed one, but is a variable speed engine, partaking of the characteristics of both. As a consequence, we must so arrange things that we can cause the spark to occur early when running at high speed and late at low speed to get the best results from our engine, regardless of conditions. And so we have, on the modern tractor engine, a vari- able spark controlled by a spark control lever near the operator, by means of which the oper- ator can cause the spark in the 'cylinders to occur at the proper time to meet the conditions called for by the speed of the engine. This variation is brought about by rotating the body of the timer through a slight arc, this being accomplished by means of rods and levers at- tached to the spark control lever. If, for in- stance, we rotate the timer body in a clockwise direction or in the direction opposite to the rota- tion of the camshaft, we are bringing the con- tacts up to meet the rotating contact maker and the contact will be established earlier in the Ignition System. 209 stroke this we call advancing the spark; when we rotate the timer body in the same direction as the camshaft rotates, the spark will occur later and we call this retarding the spark. The arc through whiclrthe timer can be rotated is slight, only about 10 to 12 degrees, which corresponds to 20 to 24 degrees of crankshaft movement; this is because that much advance is sufficient to accomplish the purpose at the highest speeds and further advance is harmful to the engine; it DISTRIBUTOR GEAR MAGNETS HIGH TENSION COIL - ^^^^^^^^^^ CONDENSER HIGH TENSION BRUSH OIL RESERVOIR COLLECTOR RINC BREAKER POINTS LOCK NUT GROUND BRUSH CAM UPULSE STARTER ADVANCE LEVER ' ' *HB " CATCH' ARMATURE GEAR / <7, COLLECTOR BRUSH PRIMARY WINDING ARMATURE Fig. 126. Magneto and impulse starter. likewise is not advisable to retard the' spark further than is allowed for by this limited arc. The second method of increasing the electrical pressure to a point where it will jump the plug gap is based upon exactly the - same principles as outlined above; but the entire apparatus, in- stead of being made up in the form of separate units, is included in a single instrument which is called a magneto (Figure 126). The device comprises a set of strong electro- 210 Tractor Engines. Fig. 127. Testing magnets of a magneto. magnets, the bars being horseshoe-shaped and made of special steel, rich in magnetic proper- ties, so as to obtain the maximum effect (Figure 127). Arranged to rotate in the magnetic field set up by these magnets in a m a n n e r t o take da van- tage of the greatest num- ber of lines of force, is an armature made of soft iron. Wound on this armature is a coil compris- ing a comparatively large number of turns of fairly heavy wire. One end of this coil is "grounded" to the armature itself and the other end is brought out to a screw on the end of the armature shaft by means of which it is carried to a circuit breaker. The arrangement is such that the contact of the circuit breaker touches grounded contact located on the breaker disc, so that ordinarily the circuit is complete, an$ when the armature is rotated the current gen- erated in the coil flows to ground through the circuit break- er and thence back to the grounded ter- minal of the coil. But twice during each revolution of, the armature shaft a. little cam (Figure 128) On the Fig 128 . Magneto breaker points. Ignition System. 211 breaker housing is brought into contact with the lever of the circuit breaker, lifting it from contact with the grounded contact, and thereby inter- rupting the circuit exactly as was done with the electro-magnetic circuit breaker described in con- junction with the induction coil. The only dif- ference is that there is but a single break in the case of the magneto. A condenser is shunted across the breaker points exactly the same as with the coil and it serves the same purpose ; it checks the flow of current immediately and stops arcing at the breaker points. From what we know of the performance of the current, it is not hard to see that all around the coil on the armature, we are going to have set up a second magnetic field during the interval when the breaker points are closed and the cur- rent is flowing through the coil, because the coil itself is cutting lines of force. Nor is it hard to see that interruption of the current flow by break- ing the points apart with the cam action is going to result in a sudden collapse of this second magnetic field twice during each revolution of the magneto armature. This coil on the armature, therefore, correT sponds exactly to our primary coil in the case of the induction coil, and we call it the primary coil of the magneto. Over it we wind a sec- ondary coil comprising a very large number of turns of very fine wire ; one end of the secondary we ground to the armature, the connections cor- responding exactly to the coil connections, and the other we take to a rotary arm on a distrib- utor (Figure 129) which is built right in with the magneto. This rotary arm turns as the ar- mature rotates, the gearing depending on the number of cylinders on the engine, and the arrangement is such that each time the breaker 212 Tractor Engines. points open, the arm is in contact with a segment on the distributor plate so that the high - ten- sion current is directed to the cylinder plug in the cylin- der ready to fire. Each segment has a cable leading to a plug, and the connections are made in accordance with the firing order of the engine (Figure 130). In order to advance and retard the spark, as we did in the case of the coil ignition system, we rotate the breaker box slightly; rotation in the direction opposite to the rotation of the arma- 129. Distributor construction. . /so Fig. 130. How magneto is wired in accordance with engine firing order. Ignition System. 213 ture results in earlier opening of the breaker points and advance in the time of sparking; rotation in the same direction as the armature retards the spark. In the case of slow-running engines, where we cannot turn them over fast enough to assure rapid movement of the armature and the pro- duction of a good hot spark, the armature is fitted with a special coupling through which it is driven and which we call an impulse starter. It is simply a little device which stops rotation of the armature at some point in its revolution and holds it until the piston is in proper position for the spark to pass, the meantime winding up a spring. Immediately the proper piston position is attained, a trip releases the armature and the spring gives it a very quick turn over the point where the breaker opens, and we have a good, hot spark for starting. There is one other system of ignition used on a few tractors which is interesting, although not frequently met with at the present time. This we call low tension or "make-and-break" igni- tion, for the reason that the current is not stepped up to a point where it will jump a gap in the cylinder. In fact, in the cylinder, ,the sparking points are brought together just before the spark is desired and the current flow is estab- lished, and then very quickly separated at the instant the spark is required, with the result that in separating, due to the inertia of the current as described above, the current tends to jump the widening gap and we obtain a spark. Natu- rally, since a spark across these contacts is just what we want, no condenser is used with this system. The mechanical arrangement of the system as applied to the Rumely tractor is made per- 214 Tractor Engines. fectly plain in Figure 131. A cam actuates a rod whereby the points are first brought to- gether in the cylinder and then very rapidly separated when the rod tappet drops off the hill of the cam at the instant the spark is wanted. The elec- trical circuit is very simple; either a low- tension magneto is used and connected directly to the insu- lated spark plug termi- nal, the other side be- ing grounded, or else a set of dry cells is em- ployed, in which case the voltage is in- creased slightly by running the current through an induct- ance coil, which is a single coil of very heavy wire wound over a soft iron core. The inductive effect of the field set up by this coil on the coils themselves gives rise to 'self-induction/' whereby the higher volt- age necessary to produce an effective spark is obtained. Fig. 131. Low tension niter on Rumely tractor. CHAPTER X. Care of Ignition System. THE high-tension magneto is one which fur- nishes a jump spark without the use of a spark coil. In a magneto of this kind, the arma- ture, in addition to serving the purpose of an ordinary armature, also acts as a coil, or step- up transformer, and with its interrupter and distributor forms a complete ignition system, the only outside parts being the spark plugs. On account of the K. W. Magneto being of this compact type, eliminating coils, batteries, extra wiring and trouble of shortage, it was chosen as part of the equipment of the "Twin City" motors. K. W. Magneto, Model HK. By oscillating the breaker box, as shown in Figure 132, the spark is advanced or retarded. Full retard is when the spring is almost touching the spider marked E. When this spring touches the spider, the circuit is ground- ed, and this stops the motor. It is well for the operator to re- move the circuit breaker once a week or more and clean out any surplus oil, then oil the wick in the Fig. 132. K-W magneto. (215) 216 Tractor Engines. IOO roller on the upper contact arm with two or three drops of good sewing machine oil. Make sure that the contact points are clean, and that no oil has lodged on them. Oil on the breaker paints is an insula- tion, and will c a u s e Si ar d starting a n d probable miss- in g at I o w speed. In re- placing the cir- c u i t breaker Fig. 133. Cross-section magneto, model H-K. K-W box, be sure that the contact spring No. 189 has been properly replaced, and that nut No. 79 is tight (Figure 133). Once a week place a few drops of oil in each of the three bearings. One oiler is located on each side of the rotor shaft and one bearing on the distributor shaft. At least once a week look at the distributor and see that it is free from carbon dust. This is accomplished by re- moving the high-ten- sion cable marked 100 and the spider marked No. 1. K. W . Magneto, Model TK. To set the Model TK is much the same as the HK. It is not neces- sary to remove the Fig. K-W 134. Impulse starter on magneto. Care of Ignition System. 217 Fig. 135. Testing magneto. distributor cover, as a sight glass is provided at "A" through which a small hole locates the position of the distributor brush. The motor is stopped when pro- jector "D" touches screw "E." The break- er box is the same. To time the magneto. 1. Have pis- ton in cylin- der No. 1 at highest point of compression, which is firing position. Have rocker arm "A" (Figures 137-138) horizontal as shown. 2. Shift magneto around until distributor brush- "B" touches seg- ment "S," thus connecting with cylinder No. 1. 3. Shift magneto slowly by hand to the right until contacts "P" are just beginning to separate. This is the firing point of the magneto, and must oc- cur when the piston is at highest point of firing stroke. It will be found that the mag- n e t o will have to be advanced slightly from this setting on account of the impulse starter. Rotate the magneto to Fig. 136. Filing breaker points. 218 Tractor Engines. the right several holes. The impulse starter should trip just as the top center mark on fly- wheel passes center point on engine for about one inch. At this point secure magneto with the two bolts through the coupling flange. P'jrriHG/ ORDER J-3-4-2 FOUR CYLINDERS MAGNETO Fig. 137. Timing K-W magneto to a four-cylfnder engine. Six CVLIMDERS FIG. 139 Fig. 138. Timing K-W magneto to a six-cylinder engine. 4. When one cylinder is all right, proceed to connect the others, as shown in the diagram. The firing order is 1, 3, 4, 2 on the four-cylinder motors, and 1, 4, 2, 6, 3, 5 on the six-cylinder motors. Care of Ignition System. 219 5. Replace parts on the magneto and start the engine to test the setting. See that all nuts and connections are tight, especially nuts 55 and 56, Figure 133. Also see that retainer spring No. 189 has been replaced. To advance shift coup- ling against direction of rotation. To retard shift coupling with direction of rotation. Finding which cylinder misses. Open priming cups one at a time. Watch for the flame shoot- ing out, and listen for the sharp report. The cylinder that only hisses and makes no report is the one at fault. The missing might be from the following causes : 1. Too much water when running on kerosene. 2. Too much fuel. 3. Crack in porcelain of spark plug. 4. Poor porcelain in spark plug. 5. Spark plug gap out of adjustment. 6. Valve or tappet sticking. 7. Wire leakage. 8. Magneto trouble. (1) Usually when the cylinder stops firing from the first cause, a white smoke emerges from the priming cup, and by closing the water valve and changing to gasoline the trouble can be remedied. (2) Adjustment of the fuel valve and allow- ing more air will remedy this. (3) and (4) Change spark plugs by placing the supposedly defective one in a cylinder that is firing. (5) Gap should be about 1-32". (6) Remove the valve or tappet and with a fine emery cloth smooth the surface and oil well before replacing. 220 Tractor Engines. (7) Remove the wire and hold about from the cylinder (Figure 139). If there is no spark, remove the wire from its fastenings, but first test out the magneto by placing a wire Fig. 139. Detailed method of testing spark plug. in the defective wire connection on magneto and hold close to some part of the motor. If this shows a spark, then there must be a breakage in the insulation around the wire. (8) There are two places where the trouble Care of Ignition System. 221 may be remedied. One is the breaker box and the other the distributor. If these two places are well cleaned, and the trouble has not been located, there might be dirt lodged in between the magnets. Clean this out thoroughly, and if this does not remedy the trouble, the magneto should be removed and shipped back to the fac- tory. It is well for the operator to have an extra breaker box. In this way he would eliminate a TO TEST SPARK. (See Fig. 139.) Remove high tension wire from spark plug. Hold it one- fourth of an inch away from the plug. When the engine is turned over with the switch turned onto the batteries there should be a spark. If not, test the batteries. Do not under any circumstances when testing spark allow the end of the clip on the high tension wires to be more than % of an inch from some metal as when you do and the motor is running there is a re-action sets in which is extremely hard on the coil. If there is a spark, remove the spark plug. Attach the wire the same as though the plug was in place. Lay it on the cylinder. (See cut.) If there was a spark when the first test was made there should be one now. (Have spark plug gap set as per instructions under spark plugs.) If no spark appears at the gap, the chances are that there is a broken porcelain. CAUTION At no time should the wires touch the cylinders nor be allowed to get water soaked, as this will cause a short circuit. If a spark appears at the gap and the cylinder does not fire it is reasonable to assume that the cylinder has, (a) too much lubricating oil in the combustion chamber, (b) is wet or (c) does not get the proper mixture of gas, (d) engine has lost compression. lot of lost time in testing this part of the mag- neto out by simply removing the old one and slipping the extra one on. Spark Plugs. The spark plugs, perhaps, will require more attention than any other part of the ignition system. They will require cleaning from time to time, because carbon is bound to form in any engine burning a hydrocarbon as fuel, and is bound to be troublesome in a case where the engine is over-oiled or where the car- 222 Tractor Engines. buretor is adjusted to supply too rich a mixture. This carbon will deposit on the inside of the shell covering the insulator, and since carbon is a good conductor of electrical current, will, in time, present an easier path for the flow of the current than the plug gap, and missing will be the result. To test for a short-circuited plug, have the engine running at the speed at which the miss is most noticeable. Take a wooden-handled screwdriver and touch the blade to the 'terminal of the first plug and to the metal of the engine at the same time. This will short-circuit it and there will be no spark. If this plug has been missing, this will have no effect on the opera- tion of the engine ; if, however, this happens to be a good cylinder, the miss will be emphasized. Do this with all the cylinders in turn until the one is located where the short-circuiting has no effect on the operation. Remove this plug and replace it with another known to be in good con- dition and the trouble will disappear. If a plug is badly short-circuited, it can be tested by laying it on the cylinder with the plug cable attached and seeing if a spark jumps the gap. If it does, the plug is O. K. If not, it needs attention. This test is not conclusive, however, because it is a well-known fact that the spark will jump the gap easier in the open air than under the conditions encountered in the cylinder ; it may show a spark on the outside and still fail to function in the engine, which causes quite a bit of annoyance to the inexperienced operator. One of the larger spark plug makers has brought out a little spark plug cleaner which should be in every tool kit. It is a small glass jar shaped like a chemist's test tube, flared at Care of Ignition System. 223 the open end, where a rubber collar is fitted of a size adapted to fit the shell screw of the plug. In the jar are a couple of dozen steel needles. The plug is screwed into this jar, which should be half filled with gasoline, and violently agitated for a few mo- ments. The combined action of the gasoline and the pricking action of the needles which come in contact with the entire surface of the in- Fig. 140. Spark plug gaps. su j atorj act tQ dean the carbon off in a jiffy, leaving the plug perfectly clean. In the absence of such a device, unscrew the compression nut and remove the porcelain or mica insulator. Clean the carbon off with fine sandpaper or emery cloth ; clean inside of the shell. It is a good plan to examine the porcelain insulator for cracks, discarding it if it shows any, and replacing the old one with a new insulator, which the maker is prepared to supply. It is well also to put in new compression washers when cleaning the plugs, as the old ones lose their life. S e t up the compres- sion nut firm- ly to prevent leakage. Al- w a y s adjust the plug gap (Figures 140 and 141) to .025 or .030 of an inch and adjust all the plugs the same. It is well to use one make of plug throughout the cylin- ders; it makes replacement and handling easier. 141 Fig. 141. Method of ascertaining correct adjustment of plug gap with a "feeler" gauge. 224 Tractor Engines. Ignition Coils. The ignition coils as used are perfectly adjusted at the factory, and this ad- justment should not be disturbed except to install new contact points or to reduce the gap between the points, which naturally will increase with wear. If the contact points are found to be burned or pitted, they should be filed flat with a mag- neto file and then the adjusting thumbnut should be turned down so that with the vibrator spring held down, the gap between the points will be a trifle less than 1/32 of an inch. Then set the lock nut so that this adjustment cannot be dis- turbed. Do not bend or hammer on the vibra- tors, as this will most certainly affect the opera- tion of the cushion spring of the vibrator bridge and reduce the efficiency of the unit. With the vibrators properly set, if any par- ticular cylinder fails or seems to develop weak action, change the position of the unit supplying the spark to this cylinder, substituting one of the other units for it. If the unit is really at fault, the cylinder which operated badly before will now function properly, but the one with the bad unit will show poor operation. The first symptom of a defective coil unit is the buzzing of the vibrator with no spark at the plug (Figure 142). Remember that a loose wire connection, faulty spark plug, damp ignition cable or a faulty timer may cause irregularity in the running of the engine. These are points that must be considered before laying the blame on the coil. When the vibrators on the coils are not prop- erly adjusted, more current is required to make and break the contact between the points, and as a result, when the engine is turned slowly by hand to start, there will not be sufficient current Care of Ignition System. 225 generated by the magneto to operate the vibrators and hard starting will ensue. Do not allow the contact points to become ragged. If they are in poor shape they are very likely to stick and cause TESTING COIL. Attach wires to four good strong dry cells as shown in cut. Wind the red and yellow wires together, making one wire out of the two. Hold the two high tension cables J4 of an inch apart. Throw switch on to batteries. Strike the green wire smartly against the united red and yellow wire. If the coil is good, there will be a strong spark jump the gap between the two high tension cables. CAUTION Do not mistake a damp coil for a defective one. Do not mistake a set of poorly insulated wires which are shorting for a defective coil.- NEVER USE MORE THAN SIX DRY CELLS. NOTE In case your coil gets wet or if you are having trouble and think it is in the coil, do not write the factory or send for an expert, but take the coil off, put it in a WARM oven and thoroughly dry it out. Now, test your coil as instructed, connected to good dry cells and if it then refuses to work, it is time to call for help. 'Be sure that it is properly wired, as per the wiring in- structions pertaining to this particular magneto. Fig. 142. Detailed method of testing ignition coil. 226 Tractor Engines. unnecessary difficulty in starting and are apt to cause an occasional miss when the engine is running. In order to determine which cylinder is miss- ing without resorting to the use of a screwdriver to short-circuit the plugs open the throttle until the engine is running at a fairly lively clip and then hold down the vibrators on the two outside coils. Do this with the fingers just preventing the vibrators from buzzing. This will stop two cylinders from firing. If the remaining two fire regularly it is evident that they are not at fault and that the miss must have come from one or the other of the cylinders you have put out of commission. Now relieve No. 4 and hold down the other three; if the engine continues to run, the trouble will be with No. 1. In this manner, all the cylinders can be tested in turn and the missing one located. Do not forget that Coil 4 leads to Cylinder 3 and Coil 3 to Cylinder 4. When the missing cylinder has been located, ex- amine both spark plug and vibrator as well as the wiring. Commutator or Timer. The commutator should be kept clean and well oiled with light machine oil at all times. If ignition trouble is experienced which cannot be traced to the plugs or the coils, examine first the wiring leading to the commutator. In case this is chafed and is making contact with some metal part of the trac- tor, the primary circuit will be short-circuited and we will have a continual buzz of one or more of the vibrators ; sometimes the contact will be made intermittently, with the result that the cylinder affected will fire at the wrong time. This is a dangerous condition, and it is highly advisable when this wiring shows wear, to discard it, and put in all new wire, being careful to follow care- Care of Ignition System. 227 fully the wiring arrangement between the coils and the commutator. If one cylinder persists in missing, and there is no buzzing of the vibrator on that particular cylinder, it is evident that the commutator brush is not making contact on that particular segment, or else the wire to that coil from the commutator is broken inside the insu- lation. Test for the latter by removing the wire from the commutator terminal and touching to any metal part of the car. If the vibrator buzzes, the trouble is in the commutator; if there is no buzz, the wire is probably broken and should be replaced with a new one. If misfiring occurs when running at high speed, inspect the commutator. The surface of the ring around which the roller travels should be clean and smooth, so that the roller makes a perfect contact at all points. If the roller fails to make a good contact on any one of the four segments, the corresponding cylinder will not fire. Clean these surfaces if dirty. In case the fiber, seg- ments and roller are badly worn, the most satis- factory remedy is to replace them with new parts. The spring should be strong enough to ensure a good, firm contact between the roller and the segments. CHAPTER XI. Engine Troubles. TKeir Causes and Remedies. THE following suggestions may be of assist- ance in^ locating and remedying engine troubles. These suggestions are made to enable the operator to effect emergency repairs in the field. In all but the simplest cases we recom- mend that the trouble .be submitted to a compe- tent repairrrian for correction. The points under the following subheadings have been arranged, in so far as possible, in related groups. For example, under the subheading "Engine Refuses to Start," points 2 to 4, inclusive, deal with Ignition; points 7 and 8 with Compression, and points 5 and 9 with Fuel. It is recommended, in every case of trouble, that the operator look for the simplest cases and apply the simplest remedies first, working up progressively through the more complex. ENGINE REFUSES TO START. CAUSES OF TROUBLE. 1. Ignition switch off. 2. Broken electrical circuit. 3. Interrupted electri- cal circuit. 4. Fouled or broken spark plug. 5. Insufficient ga-soline supply. t 6. Poor carburetion. REMEDIES. 1. Turn switch to starting position. 2. Examine wiring for break. See . that connections at mganeto and spark plug terminals are clean and tight. 3. Lack of insulation may cause a ground connection or a short-cir- cuit. Rewind defective wiring with tape or renew wiring. 4. Clean foul plug; replace cracked plug. 5. Test for gasoline sup'ply at carburetor by flooding. Replenish supply in gasoline tank. 6. Mixture too lean or too rich. Adjust carburetor for correct mixture. (228) Engine Troubles. 229 CAUSES OF TROUBLE. r. Poor compression. REMEDIES. 7. Test compression by hand- cranking. (a) The piston rings may be gummed or stuck in their recesses. After a run, while the engine is still warm, introduce about two table- spoonfuls of kerosene through the priming cocks of each cylinder and allow it to remain over night. This will free the rings. A Open the pet cock in the end of the cylinder and blow out any oil by turning the engine over. B Look for a leaky intake manifold gasket. Fig. 143. Tracing troubles. 232 Tractor Engines. CAUSES OF TROUBLE. 13. Worn or piston rings. broken REMEDIES. line is indicated. Further, the jet of carburetor may be clogged, in which case remove and clean jet. 13. Renew worn or broken rings. Use correct oil an oil which wi" form a perfect piston ring seal. ENGINE MISFIRING. 1. Carbon on spark plugs. 2. Insufficient g a s o- line supply. 3. Fuel mixture too "lean." 4. Fuel mixture too "rich." 5. Valve stuck. 6. Intake manifold leaks. 1. Clean or replace plugs. Select correct oil to meet requirements of engine. Adjust carburetor for cor- rect mixture. 2. Replenish supply. See that "shut-off" cock in gasoline line is wide open and that there are no leaks. 3. Too much air; too little gaso- line. 4. "Rich" mixture will be indi- cated by misfiring in the cylinders. 5. Clean valve stem with kero- sene. 6. Examine for air leaks and repair. ENGINE STOPS. Ignition switch off. 1. Turn switch on. 1. 2. Broken circuit. electrical 3. Contact in jtimer poor. 4. Insufficient spark. 5. No gasoline. 2. Examine terminals for loose connections. Examine wiring for' poor insulation or break. 3. Clean and make adjustments for strong contact. 4. (a) Magneto demagnetized. Have remagnetized. (b) Spark plug points improperly adjusted. Adjust gap between spark plug points to a space of about the thickness of a postcard. Too wide or too small a gap will interfere with proper ignition. 5. Replenish supply and note that carburetor float chamber is full. ENGINE OVERHEATING. 1. Over-retarded spark. 2. Incorrect timing of valves. 3. Throttled exhaust. Clogged muffler. Clogged radiator. 1. After starting, spark should be advanced as far as possible at all times unless engine labors. 2. The correction of this trouble should be left to 'a competent gar- ageman. / 3. See that exhaust passages are clean and that exhaust valves raise sufficiently. 4. Disconnect and clean out soot and products of incomplete combus- tion. 5. Introduce cleaning compound into radiator and allow it to circu- late while car is running from 50 to 100 miles. Then wash out thoroughly with clean water. I^rain and refill. Engine Troubles. 233 CAUSES OF TROUBLE. 6. Deficient water cir- culation. 7. Fan not working. 8. Racing of engine on low gear. 9. Continued use of low gear. 10. Lack of oil, or in- correct oil. 11. Incorrect carbure- tion. REMEDIES., 6. (a) Test for clogging of radi- ator or water jackets. (b) Test for clogging of water hose. 7. Lubricate bearings; tighten belt. 8. Partially close throttle, there- by decreasing speed of engine. 9. Use low. gear only when nec- essary. 10. Fill lubricating system with correct grade of oil. 11. Adjust carburetor for -cor- rect mixture. ENGINE KNOCKS. 1. far. Spark advanced too 2. Carbon deposit. 3. Fuel mixture "rich." 4. Loose bearings. . 8. Worn bearings. Loose flywheel. Engine labors. Carburetor float leaking. 1. Retard spark advance lever on quadrant of steering wheel to prevent premature ignition. 2. Results in preignition. Re- move accumulated carbon from com- bustion chamber and make sure that piston rings are free in their re- cesses. Use correct oil. 3. Reduce gasoline feed by ad- justing carburetor. 4. Have engine bearings fitted properly and tightened. 5. Refit, or, if necessary, renew bearings. 6. Make flywheel fast to shaft. 7. Change to lower gear. 8. Remove and repair float. Over-retarded spark. Insufficient spark. 3. Fuel weak. mixture too EXPLOSIONS IN MUFFLER. 1. Advance spark for earlier ig- nition. 2. (a) Magneto demagnetized. Remove and have remagnetized. (b) Spark plug defective. Re- new plug. (c) Spark plug points improperly adjusted. Adjust gap between spark plug points to a space about the thickness of a post-card. 3. Too much air; too little gaso- line. An unconsumed fuel charge is forced into muffler and this charge is fired by a subsequent charge. Adjust or clean carburetor so that proper fuel mixture for complete combustion is admitted into combus- tion chamtfer. 4. Remove valve cap and free valve in guide. Regrind valve if necessary. See that spring has proper strength. OVERHEATED EXHAUST PIPE. Over-retarded spark. 1. Advance spark for earlier ig- nition. Clogged muffler. 2. Disconnect muffler and remove soot and products of incomplete combustion. 4. Exhaust valve stuck. 2. APR 12- '84 - ,,.* 477 Hal lock, S TL233 H28 Tractor engines. PHYSICAL' SCIENCES LIBRARY T-L 1 33 14 UNIVERSITY OF CALIFORNIA LIBRARY