- u_i ?^ rs ^UNIVEKfe. ^ .^f^'fe i I ^ P I I 3 .- I ^J-UBRARY^ I jhCI 1 *-P*V II ^ < g & 1 1! < EUN1VER% THE ROAD-MASTER'S ASSISTANT A MANUAL OF REFERENCE FOR ALL HAVING TO DO WITH THE PERMANENT WAT OF i AMERICAN RAILROADS, Containing the Best Results of Experience and Minute Directions for Track- Laying, Ballasting and Keeping the Track in Good Repair. WILLIAM S. tHUNTINGTON. Second Edition. NEW YORK: A. N. KELLOGG & CO., 72 BROADWAY. 1872. Entered according to Act of Congress, in the year 1872, by A. N. KELLOGG & CO., In the Office of the Librarian of Congress at Washington. CLAKK W. BRYAN & CO., PRINTERS, SPRISGFIELD, MASS. PREFACE. THE object in offering this little volume to the rail- road public is to correct, as far as possible, certain erroneous practices into which track-layers and sec- tion-men have fallen, -which practices are fatal to the life of track and rolling stock. With the introduction of the " T " rail in this coun- try a certain method of laying track was adopted, and, with few exceptions, has been adhered to until the present day, and so with track repairs. It may be said that track-men "fell into a groove" thirty years ago, and are still following it, to the great detri- ment of railroad shareholders and of the public at . large. /^4 The enormous expense of track repairs and the ^ liability to accident may be greatly reduced by a re- V form in the every-day practice of the track-layer and _ "^section-master ; and the manner in which this may be *? accomplished is set forth in this work as clearly and * briefly as possible. It would not be a difficult matter to fill a volume of several times the size of this on the subjects herein embraced, but the author believes ,353973 that the information here given will be more accepta- ble in its present form " in a nut-shell " than if oc- cupying unnecessary space for the purpose of making a big book. It is not forgotten that several books have been published, bearing on the same topics ; but they are mainly of a technical nature, and not adapted to the wants or capacities of the average track-man, and are of little value to other than professional engineers. The author has undertaken to make this a practical book for practical men, and the ideas herein presented are the result of upward of a quarter of a century's experience and extended observation in various ca- pacities, on some of the best as well as some of the worst managed railroads in the country. It is not designed to " upset " any well established theory, nor is it expected to introduce ideas entirely new to every one who may read these pages ; but it is confidently hoped that the great mass of track-men will here find suggestions that will be valuable to them, and far more so to their employers. The author has, in the course of his experience, demonstrated the truth of all the statements made herein by actual experiment and practice, and may, therefore, commend them to his readers as more valu- able than conclusions which are only "jumped at," or opinions formed without mature consideration. W. S. H. BYRON, MICH., April, 1871. CONTENTS. CHAPTER I. TRACK-LAYING. Careless Work 11 Cross-Ties 12 Laying Ties 14 " Sighting in Ties " 15' Measuring off for Joint-Ties 18 Laying Ties on Bridges, Trestle Work, etc 20 The Selection of Ties 21 CHAPTER II. LAYING THE RAILS. Careless Handling 23 Curving Iron 23 Laying Iron on Curves 24 Expansion of Iron 25 Care in Replacing Repaired Iron 27 Shims between Rails .... 27 Suspension Joints 29 Creeping Track 29 The "Plug Chair" 29 An Invention Wanted . . . .30 CHAPTER III. ABOUT SPIKES. Hasty and Careless Spiking 31 Spiking Joints 33 Preservation of the Gauge 33 The Inner Rail "running ahead "on Curves . . . . 33 Oscillation of Carriages 34 Gauge Concussion 35 Spiking on Bridges, Culverts, etc 37 Waste of Kail-Plates 38 CHAPTER IV. CATTLE-GUARDS, CULVERTS AND TURN-OUTS. Cattle-Guards often Mere Traps 39 Their Proper Construction 40 Laying Iron on Cattle-Guards, Culverts and Road- Crossings. 40 Laying Turn-Outs 42 Locating Frogs 42 Double Turn-Outs 43 Curving Iron among Frogs 46 Curving and Placing Guard-Rails 47 The " Hammer Rule " and the Correct Rule .... 48 Tie-Rods 49 A Few Words on Home and Foreign Roads .... 50 CHAPTER V. ON BALLASTING TRACK. Waste of Gravel 61 Saving Property before Ballasting 53 Good Ballast 53 Raising Track for Ballasting 54 Tamping 54 Filling up and Dressing off Track 55 Economical Ballasting 58 Insufficient Ballast Sags 59 The Elevation at Curves 60 CHAPTER VI. TRACK REPAIRS. Methods Unchanged for a Quarter of a Century . . 62 Cheap Section-Masters 63 Surfacing Track 65 Lining Track 66 Lining Track in Frosty Localities 67 Clearing out Ditches, Culverts, etc 68 Dimensions of Culverts 70 "Kinks "in Rails 71 Preserving True Gauge 72 Caring for Bridges and Trestle Work 72 Bridges Should be Planked for Foot Passengers ... 73 CHAPTER VII. DRAWING SPIKES SHIMMING. Waste in Spike-Drawing Claw-Bars Spike-Drawing in Winter Shimming the Track Shims often ill-made and of bad material When Shimming should be done . . . When Shims should be removed . . . . 75 . 76 . 76 . 78 . 79 . 80 . 80 . 82 The Manufacture of Shims Shimming under Ties on Open Culverts, Trestle Work, etc 83 The Action of Frost 85 Danger from Planks at Road-Crossings 85 Wood-Piles 86 CHAPTER VIII. REPAIRING SWITCHES, FROGS, ETC. Bent Switch-Rods 87 Adjusting the Throw of Switches 87 Connecting Rods 88 Cast-Steel Plate and Rail Frogs 88 Fastening Guard-Rails 89 Short Guard-Rails 90 Useless Tinkering 91 Viii CONTENTS. CHAPTER IX. RENEWING TIES SHIFTING IRON. The Work not so Simple as it Looks ^92 Difference of Ties 93 How Track is Affected by Changing 93 Shifting Iron 95 Step Chairs 96 Spiking Replaced Iron 97 Preserving the Gauge 97 Uncurved Iron for Curves 98 Unnecessary Expense of Permanent Way .... 99 CHAPTER X. SNOW AND ICE. Snow Plows 101 Clearing the Flange-ways of Snow and Ice .... 104 Devices for Clearing Flange- ways 105 CHAPTER XI. A WORD TO SUPERINTEND- ENTS AND ROAD-MASTERS. The Choice of Road-Masters 106 What is Expected of a Road-Master 107 Inefficient but Ambitious Road-Masters 108 Section-Masters 110 Useless Tinkering Ill CHAPTER XH. ON FIRE AND WATER AS ENE- MIESALSO ON PRESERVING FENCES. Washing Away of Embankments 112 Care of Road -Bed in Freshets 113 Surface Ditches 115 Hand-Car Practice Fires 116 Fires on Bridges 116 The Preservation of Fences . . . 118 CHAPTER XIII.-ON RAILROAD ACCIDENTS. Preventable and Non-Preventable Accidents . . .120 What Accidents are Unavoidable 122 Unavoidable Collisions 123 Collisions Caused by Carelessness 125 On Preventing Accidents 128 Defective Wheels, Axles, Rails and Switches . . .128 Draw-bridge Signals . 131 False Economy 132 " Eternal Vigilance " 132 APPENDIX. Elevation of the Outer Rail on Curves 133 Degree of Curves 135] Bending Rails 136 ' Number of Rails per mile Weight, etc 137 Cross-Ties 138 Inches Expressed in Decimals of a Foot 138 Fractions of an Inch Decimally Expressed .... 138 INDEX 139 CHAPTER I. TRACK LAYING. CARELESS WORK USUAL DEFECTS AND THEIR CONSEQUEN- CESCHOICE OF CROSS-TIES; SHOULD BE OF UNIFORM SIZE How TO LAY THEM, AND How NOT TO LAY THEM SIDE TIES "SIGHTING IN TIES "MEASURING OFF FOR JOINT TIES LAYING TIES ON BRIDGES, ETC. THE USE OF SHIMS. TRACK LAYING is generally performed in a careless manner, with little or no regard to wear and tear of track and rolling stock ; the main object in view being to get over the ground as fast as possible, so as to put the road in operation, when all defects may be reme- died. This might be well enough, if the remedy was sure to be applied ; but this is very seldom the case, and track once poorly laid, is generally allowed to re- main so until safety demands a thorough overhauling, which can only be done at great expense and incon- venience. Indeed, there is no remedy for some of the defects of poor track-laying, after the road is put in op- eration. Of course the ballasting can be done, the track put in good surface and line, the ditches and water-courses cleaned out, and the road put in good running order for the present ; but if the ties are im- 12 CROSS-TIES. properly laid, crooked iron laid on a straight line ; if the iron is not sufficiently curved on curves, or is allowed to run ahead on curves, the inner rail get- ting so far ahead as to bring the joint-ties diag- onally across the track, there is no remedy except to tear up the track and relay it. This is too expensive an operation, and is never done until the ties. are so de- cayed, or the iron so worn, as to require removal, which operation must be performed much sooner than would be the case if the track was properly laid at first. Cross -Ties. An important matter in connection with track- laying, too often overlooked by railroad managers, is the selection of cross-ties. These should be of uni- form length, breadth and thickness. If they are not so supplied, they should be assorted before they are laid, so that all the ties in a set, or a length of iron, will be of the same size. If they vary in length, the rail on one side of the track gets an uneven support and will settle out of surface, while that on the other will remain in good surface, making a disagreeable track to run over. If they vary in thickness, it causes trouble in frosty weather, as the action of frost is not uniform but varies as the ties vary in the depth they enter the ballast. Much mischief has been done by frost breaking away under the thinner ties while it re- CROSS-TIES. 13 mained solid under the thicker ones, as trains were passing over them. The action of water settling under cross-ties, where they vary in thickness, often occa- sions a serious disturbance in the surface of track, by washing out the gravel from under the thick ties, while it is not disturbed under the thin ones ; thus rendering it difficult to keep the track in good sur- face. If the ties vary in width, and are laid the same distance apart from center to center, the rails get an uneven support, to the great damage of track and rolling stock. Any one standing by the side of such a track, while a locomotive is passing slowly, will observe that the drivers spring the rail most where the narrow ties are. In passing from a couple of wide ties over a few narrow ones placed adjoining them, the narrow ties settle into the ballast deeper than the wide ones, and the drivers seem to be run- ning down hill. On the other hand, when passing from the narrow to the wider ties they appear as if running up hill ; thus rising and falling as the ties are wide or narrow. If the rails were made of a ma- terial which would retain its shape after they were sprung out of surface by a locomotive, they would present an appearance similar to the waves of the ocean in a gentle breeze. Running over such a track is far more expensive than when ties are of uniform width, and laid equal distances apart. 14 CROSS-TIES. With ties of uniform length, breadth and thickness, it is possible to lay a track that a locomotive will run on as smoothly as a ball on a billiard table, which is certainly very desirable. Laying ties is not an operation that requires much mechanical skill ; and probably most track-layers would consider any hints on the subject superfluous. Yet there are matters of great importance connected with the operation that are frequently overlooked, and it is proposed to point out here some of the most serious faults that are committed. Track-layers do not generally take sufficient pains to lay ties at right angles to the rails. Thus the ends are brought nearer together on one side of the track than on the other, resembling the letter A. At the next space, perhaps, the letter is reversed. This gives a good support to a portion of the rail on one side, while the rail on the opposite side has no sup- port ; and as these conditions are reversed in the next space, a disagreeable rocking motion is given to the trains, which occasions unnecessary wear to track and rolling stock. Ties should be laid at right angles with the rail, with a view to giving the rail a continuous uniform support through its entire length. Side-ties (ties next the joint) should be of equal width and laid the same distances from the joint, oth- "SIGHTING IN TIES." 15 erwise the joint-tie will be likely to roll somewhat to one side, and thus form a "cocked joint," causing the iron to wear rapidly at the joint. The truth of this may be seen by any one who will take a walk of a few miles on almost any railroad in the country. It will be observed that the ends of rails, at all joints hav- ing side-ties properly laid, will be in good order ; while those having one side-tie nearer than the other to the joint-tie will be battered and broomed, being subject- ed to a pounding from every wheel that passes. By paying proper attention to laying side-ties, the iron will last much longer than when laid in a careless manner, and it would be a great saving to railway companies if the managers would see that more care is exercised in this respect than is generally given. "Sighting in Ties." Almost every one has a "way of his own" of do- ing certain kinds of work, and every one considers his method the best. It is the practice of some engi- neers to set grade-stakes 20 feet apart for laying ties. This is unnecessary labor for the engineers, and more- over it is inconvenient for those who lay the ties. The men who lay the leading ties must handle a straight-edge 21 feet in length, which is difficult to manage, especially in windy weather. It is a slow and tedious operation to place each end of a straight-edge 16 "SIGHTING IN TIES." on the grade-stakes. A more ready method of lay- ing the " leading ties " is to " sight them in " by the use of " target boards. " These boards are shown in the annexed cut. They are constructed by taking a board eight or ten inches in width, and the length of the ties to be laid. Near one end a leg, 3^ or 4 feet in length, made of a strip of board, is fas- tened. At the same distance from the other end is a clasp and thumb-screw. An iron rod passes through the clasp and is driven into the ground far enough to support the board steadily. Two boards like fig. 1 are required, and they should be painted white, with a black stripe half an inch wide on the upper edge. With this arrangement it is only necessary to set one grade-stake opposite each center-stake, 100 feet apart. Place the leg of the target-board on the grade-stake ; then drive the rod into the ground sufficiently to hold the board steadily. If on straight line, level the board and secure it in place by the thumb-screw. If on a curve, first level the board, then elevate the required distance by the ^ inch, or inch marks on the rod. Place another board like this at the next grade-stake, and you are now ready to proceed. The target is made by mortising a standard into a block. A cross-piece at the top of the standard is painted like the target board. Place 18 MEASURING OFF FOE JOINT-TIES. this upon the tie after it is in place. Of course if the top of the target when placed on the tie, coincides with the two boards the tie is right. A sprightly lad ten or twelve years old can, after a little practice, sight with great accuracy and rapidity. By this process the leading ties can be laid near enough together so that a short straight edge may be used to lay the intermediates. When sufficient lead- ing ties have been laid between the target-boards, the rear board may be moved ahead, "jumping " the other board like playing checkers. The distance between the leg and the rod of the target-board should be equal to the gauge of the track. On curves the grade-stakes should be set on the inner side. This method relieves the engineers of an immense amount of unnecessary labor, and track-layers who have tried the plan prefer it to any other. Measuring off for Joint-Ties. This should be done with great care, and, if nice- ly done, will not only save much labor and trouble in track-laying, but will tend greatly to prolong the life of rails and reduce the expense of track repairs. If the iron " runs ahead " of the marking, the joint-tie must be moved ahead, or the joint will not be in the center of the tie and will cause a "cocked joint," which will expose the ends of the rails to unneces- MEASURING OFF FOB JOINT-TIES. 19 sary wear by " pounding. " If the marking runs ahead of the iron, it is necessary to move the joint- tie back, and in either case it brings the joint-tie nearer to one side-tie than the other, which is sure to cause a " cocked joint, " by which the rails will soon be spoiled. When it is necessary to move the joint-tie, the side-ties should also be moved, to bring them equal distances from the joint. This will not only prevent the wear of rails at the joint, but will save much expense in track repairs. The ties should not be laid far in advance of the rails, as it is convenient in measuring for joints to go back occasionally and measure from the end of the rails and correct the measurement, which will obvi- ate the necessity of moving ties after being once laid. The measuring pole or rod should be as long as the target-rail. The length of shorter rails may be marked on the pole. The joint-stakes should be made square and straight. Set the stake ahead of the end of the pole (or the marks, if for short iron,) just the distance that is allowed for expansion, and by driving the stakes perpendicular and firm the meas- urement will be correct. By exercising a little care to place the stakes in line, the measuring will be more accurate than when driven zigzag. In laying track on curves it is necessary to cut the inner rail oc- casionally to keep the joint radial to the curve. In 20 LAYING TIES ON BRIDGES, ETC. such cases the measuring pole must be " set back," as much as is taken off the rail. The man in charge of laying the iron should keep watch and notify the " marker," when the iron has run ahead far enough t need cutting. The marker can thus act understand- ingly. Laying Ties on Bridges, Trestle-Work, Etc. There are some splendid railroad bridges in this country, built at enormous expense, which are greatly injured because the ties on them are improperly laid. In many cases the engineer who has charge of the building of bridges is miles away when the track is being laid, and that work is in charge of those who give little heed to the manner in which the ties are placed. When cross-ties are used on bridges, they should be laid by a mechanic, with great nicety, as this is essential to the life of tho bridge. In adzing them down to a uniform thickness, great care should be taken that there is not the slightest variation ; for, although it is usual to use sawed ties on bridges, they will be found to vary considerably in thickness, so that every tie should be carefully measured before the iron is laid. It is not uncommon to find track laid on bridges where the ties have not been prop- erly fitted, and shims used to level up with. The shims are often made of soft wood, in which case they LAYING TIES ON BRIDGES, ETC. 21 are worthless, or they work out of place, thus leaving the rail with only a bearing on every third or fourth tie. This should never be allowed, as it causes great strain and vibration, and injures the structure. Cross- ties should be securely fastened, so that they cannot slip or jar out of place. Frequently three or four ties may be found out of place, and so close as to touch each other, while the rail has no support for several feet. Of course such things would not be looked for on some of our first-class roads; but they are far too common in this country, both for the good of the railroad community and the public. Every joint-tie should be adzed down to the thick- ness of the chair (when cast chairs are used), so as to bring the bottom of it on a level with the others. When thick cast chairs are used, and the tie is not cut down, the bottom is brought lower than the others, giving water a chance to settle under it, causing the ballast to work out from beneath, and so making it difficult to keep in surface. Managers of roads now in course of construction can save thousands of dollars by exercising a little care in the selection of ties and having them properly laid; and on old roads where decayed ties are being removed or new iron laid, the above hints may be acted upon to good advantage. This care has been exercised of 22 LAYING TIES ON BRIDGES, ETC. late on some of our leading roads, and it is found that when ties are properly laid the iron lasts much longer, the expense of repairs to track and rolling stock is much reduced and there are fewer accidents. Other roads should go and do likewise. CHAPTER II. LAYING THE RAILS. DAMAGES BY ROUGH HANDLING CURVING IRON LAYING IRON ON CURVES COCKED JOINTS AND How TO REMEDY THEM EXPANSION OF IRON USUAL PROVISION AGAINST IT CAUTION NECESSARY IN REPLACING REPAIRED RAILS THE FOUR-BOLTED FISH-JOINTS HOOP IRON SHIMS SUSPENSION JOINTS CREEPING TRACK. IT is somewhat singular that so expensive an article does not receive better treatment. Much iron is ren- dered unfit for use by rough handling. It is often bent by being carelessly thrown from cars, and laid without being straightened ; or it is thrown to one side as use- less, and afterwards covered with gravel or mud, and lost. A great many thousand dollars' worth of iron is lost and destroyed by bad handling, every year, throughout the country. Curving Iron. It is customary, with most track-layers, to curve iron by dropping it as it is drawn from the iron cars, when laying it. This is a bad practice, as it is either 24 CURVING IRON LAYING IRON ON CURVES. curved too much or not enough; or, as is generally the case, it is not curved at all, but only gets an elbow in the middle of the rail, while from the middle to the ends it remains perfectly straight. Sometimes, on slight curves, the iron is curved after spiking, by throwing the curve into it with lining bars. This makes a very handsome track for a short time ; but the iron will soon regain its former shape, and become straight. Straight iron wears rapidly on curves, and it is difficult to keep in line. Iron should never be laid on curves until it is properly curved ; and, if no curv- ing machine is at hand, it can be very nicely done with the old-fashioned apparatus, viz. : a chain, lever and sledge, a couple of ties, and a fishing-line. Laying Iron on Curves. It is well known that the inner rail on curves will "run ahead" so as to bring the joint-tie diagonally across the track. This has the effect to throw the joint- tie nearer to the side-tie on one side of the track, and farther on the other, forming the letter A as above- mentioned, also Causing a "cocked joint" that is, the side-tie being nearer to the end of one rail than to the end of the other, the end of one rail is raised a trifle above the other, and soon becomes battered and spoiled. Another evil in allowing iron to run ahead is the disa- greeable rocking motion it imparts to rolling stock, EXPANSION OP IRON. 25 especially if the track is not in good surface. When track is out of surface, the joints are sure to be low ; and the wheels pitching into a joint on one side, a little before reaching the opposite joint, cause a twitching and jerking from side to side, which is very disagree- able and destructive. The inner rail should be cut frequently, so as to keep the joints as square as possible. It is a good plan to cut off three inches as often as the iron gets ahead two inches. This will keep the joints all right. It is no uncommon thing on some roads to find iron run ahead fifteen to twenty inches, and sometimes two feet. This is a bad practice, and should be avoided. Expansion of Iron. Many serious accidents are caused in this country in the summer months by the expansion of iron. These accidents are not confined to what are called " one-horse roads," but frequently occur on some of the best-man- aged roads in the country. In the month of July, 1867, eight serious accidents occurred in one day, all caused by expansion of track iron ! Several lives were lost, and the damage amounted to an enormous sum. Prob- ably there are few more fruitful sources of accident than expansion, although it is fair to presume that there is not a track-layer or a section-master in the country unacquainted with this property of iron. It is 26 EXPANSION OF IRON. safe to say that, as a cause of disaster, it ranks next to collisions and misplaced switches. Accidents from ex- pansion are always serious ones, usually resulting in a general smash-up, with loss of life. Yet these acci- dents may be prevented by allowing for expansion, especially when rails are laid in cold weather. When cast chairs are used, it is customary to drive the rails to place with a sledge, and a chip of wood, or little sliver, is placed between the ends of the rails, to keep them open a little, for expansion. This is of no use, for a blow of the sledge will smash the chip, or compress it to the thickness of a sheet of paper; while in laying twenty-one feet iron in winter, a space of at least one- eighth of an inch should be left at each joint, and, if very cold, one-fourth of an inch is not too much. The length of iron and temperature of the weather should always be taken into consideration. Probably one cause of track-layers neglecting to make provision for expansion lies in the fact that, years ago, the iron was only about half the length of that now in use, and in laying the long iron now, they only make the same provision that they did for short iron. It is said that a continuous line of track, five hundred miles in length, will expand one-fourth of a mile. Railroad managers would do well to see that all track-men in their employ are posted in this matter ; and, as differ- ent rules are needed in different parts of the coun- EXPANSION 0V IRON. 27 try, the subject should be attended to by engineers, each in his own locality. Care is also needed in replacing iron that has been repaired. In welding the ends of battered rails, they are frequently left a trifle longer than they were be- fore, and when they are replaced in the track they take up all the space, leaving no room for expansion. It is a common practice for repair-men, when replac- ing mended iron, to squeeze it in perfectly tight. In such cases they are sure to have trouble in hot weath- er. Men who have charge of the repairing of rails should have a gauge, and never allow a rail to leave the shop the merest trifle longer than when it came in, except for a particular purpose. Track-layers using the four-bolted fish-joint usually make no allowance for expansion, as that is supposed to have been provided for at the rolling-mill, by elongating the bolt-hole both in the rail and fish-bar. But it is unsafe to rely wholly on this provision, as the holes in the fish-bars and rails are so placed in relation to each other as to allow the rails to come in contact unless prevented by placing a shim between them. The iron car should always be provided with a shim-box on each side, for that purpose. The boxes should be divided into various compartments to hold shims of various thicknesses, not only to be used at different seasons of the year, but at different times 28 EXPANSION OF IRON. of the day. The thicker ones should be used in the morning when it is cool, and at the close of the day, and thinner ones in the heat of the day. It is a good plan to take hoop or band iron, 1 inch or 1^ inches wide, and of various thicknesses, and cut into lengths of about three inches ; then bend the pieces in the middle at right angles, so that they will form two sides of a square ; select the proper thickness, and use them by placing one end between the rails and the other on the top of one rail at the joint. After the joint has been bolted and spiked, the shims can be easily removed for future use. This is an import- ant matter, and should receive more attention than is generally given to it. Trouble is sometimes experienced on roads where it would seem that ample provision had been made for expansion. This is sometimes caused by sand, gravel, particles of iron, etc., getting into the space between the rails at the joint, where the chair prevents its working out. There is no remedy for this except to exercise care in ballasting, and to clean out the joints as well as possible after dressing off the track. Safe expansion is also hindered by bolting the fish-bars so tight as to prevent the slip of the rail, causing it to buckle, which throws it out of line. This is the most serious, if not the only objection to the fish- bar joint. SUSPENSION JOINTS CREEPING TRACK. 29 " Suspension joints, " have been used considerably on some roads, and thus far have given good satisfaction. With these joints no chair is used, and the joint is made by placing two broad-faced ties near together, each tie being near the end of the rail, leaving about three inches, or perhaps more, of the ends of each rail with no support except the fish-bars. This leaves the joint suspended between two ties, six or eight inches apart, and all sand, gravel, etc., is allowed to fall through, leaving the joint always free. Creeping Track. Much damage has been done by expansion, from improper treatment of " creeping track. " The creep- ing of track occurs most frequently on roads with heavy traffic, and where grades are heavy and change often. The rails in creeping have a tendency to move towards the foot of the grade, bringing the ends of all the rails on the incline in contact, while at the summit there is an open space of several inches. This space is sometimes filled with a hard- wood plug, or block, driven in tightly to prevent its working out. On some roads a " plug-chair " is used in place of the block. These chairs are of the ordi- nary form of cast chairs, with a tongue in the middle of the rail-seat, the tongue being in the form of a cross-section of the rail. The tongue, or plug, is 30 CREEPING TRACK. cast with the chair, and chairs are cast having the plug of various thicknesses, varying from one to three or four inches, to fill a space of any width. Of course these chairs prevent the brooming of iron at the open spaces, and are also a great relief to roll- ing stock ; but they prevent expansion, and their use should be abandoned. Fish-bars prevent creeping in a great measure, but there are thousands of miles of road in the country still using the old style of chairs, and the railroad community is greatly in need of some effective contrivance for keeping rails in their places, longitudinally. The inventor who will produce it will, no doubt, be well rewarded. CHAPTER III. ABOT7T SPIKES. WASTEFUL HANDLING DRIVING SPIKES HOT? THEY ABE SPOILED THE RIGHT METHOD THE GAUGE : ITS MISUSE OSCILLATION OF RAILROAD CARRIAGES : BAD SPIKING ONE CAUSE OTHER CAUSES SPIKING ON BRIDGES- WASTE OF RAIL-PLATES. THE driving of spikes is an operation which is usually performed in a slovenly manner, and a great deal of money is wasted in consequence. Kegs of spikes are thrown from the car into ditches, culverts, cattle-guards, etc., the kegs are broken open and a portion of their contents are lost in the mud or covered with gravel, and never seen again, unless, acci- dentally, they are dug up, years afterwards, by re- pair men. If a little more care was exercised in this respect it would be well, and not only with regard to spikes, but with bolts, nuts, washers, chairs, fish- bars, etc., which frequently share the same fate. But it is the manner of driving spikes that chiefly needs improving, and it may be changed greatly to the ad- vantage of all concerned. 32 SPIKING. Spiking, like all work connected with track-laying, is usually done with a riish, and, consequently, poor- ly done. The spikes are often driven under the rail ; that is, they are set leaning, so that the point either goes with a slant, under the rail, or, in the other di- rection, from it. It is wrong in either case, as the spike can never afterward be drawn for track repairs without bending it so as to render it unfit for future use ; for an attempt to straighten it will break it. Spikes should be driven as nearly perpendicular as possible. Tall spikers usually set the spike leaning from them ; probably for convenience of driving. The practice is a bad one, as it brings the head of the spike down on the rail edgewise, which weakens it ; and, moreover, the spike is in a worse position for drawing than when driven in the other direction above mentioned. In drawing a spike driven with the top leaning from the spiker, the head is almost sure to break off; or, if it does not, it will be bent to one side, so as to render it entirely worthless. For proof of this, notice the kegs and barrels full of bent and broken spikes, and the loose piles of the same arti- cle around every car-house, shop or depot, or in the scrap-house, to say nothing of the great numbers of them that are lost in the gravel. Most of these spikes might have been used again if they had been properly driven. Thousands of tons of spikes are destroyed SPIKING. 33 in this way, and they represent an enormous sum of money. Spiking joints is often carelessly done, although with some kinds of chairs now in use, much care is necessary to secure a true joint, so ag not to subject the ends of the rails to pounding and battering, which soon renders them unfit for use. Many heads are broken off the spikes, when driv- ing them in a hurry, by striking the last blow too forcibly. When the spike is nearly driven home, a light blow should be given, so as just to bring the head to the rail without cracking or straining it. In frosty weather bushels of spike-heads may be picked up on some roads, which have been needlessly broken by carelessness in striking. In spiking the gauge- side, care should be taken to place the gauge at right angles with the rail. It is not uncommon to find track to vary in width from ^ to | of an inch, and sometimes even more. One cause of this variation lies in not placing the gauge properly. On straight lines it is not difficult to get a true gauge if ordinary pains are taken ; but on curves and frogs, etc. , it requires considerable care to place the gauge properly, as the eye is liable to be misled by surrounding ob- jects. But the greatest difficulty ip this respect is generally encountered on curves, by reason of the inner rail "running ahead," as before mentioned. 34 SPIKING. Spikers are in the habit of placing the gauge at the joint on both sides of the track ; and when one joint is fifteen or twenty inches in advance of that on the opposite side it has the effect to alter the width of the track very much. This variation in the width of track is a serious evil, which may, in some measure, be remedied by proper care in spiking the gauge- side. There are other causes of the evil above men- tioned, which, together, have the effect to make this va- riation far greater than is generally supposed. The gauge is sprung by driving the outside spike under the rail, so as to draw the rail in; or, perhaps, the inner spike is started first, which draws the rail out a trifle too much ; and, after the spikes are once driven, it is left as it is, right or wrong, not being considered of any importance, as it is but a trifle too wide or narrow, as the case may be. The oscillation of railroad carriages is, in a measure, due to variation in gauge. The question " why do railroad carriages oscillate ? " has lately been discussed in the scientific and mechanical papers, and has been ascribed by some, who have given the matter considerable attention, to the bevel of car wheels. There is no doubt that conical wheels are, to a certain extent, the cause of oscillation of cars when running on a track in good line, and with a true and uniform gauge. In the discussion here alluded to, the oscillation of railroad carriages is des- SPIKING. 35 cribed as something extremely disagreeable, and with a good deal of truth. There are, however, a few roads in the country where carriages are compara- tively free from this nuisance. It is customary to allow one inch for play between the flange of the wheel and the rail. This is necessary, for obvious reasons, and with this inch for play it is impossible to entirely prevent oscillation. There is, however, nothing particularly damaging from this cause to track or rolling stock, when track is laid to a true gauge, while a gentle, regular, swinging motion of a passen- It is the sudden yanking and twitching from side to side that nervous people so dislike, which tends to the rapid wear of track and rolling stock, and is not unfrequently the cause of accidents. As the rail is a guide to the wheels, the line-side may be in perfect condition ; yet, if the gauge-side varies, it will be seen to present a snaky appearance, full of kinks, and, as the flange of the wheel is as likely to follow the gauge-side as the other, the disa- greeable oscillations will still occur. If track is |- or f of an inch too wide, then, of course, the trucks have an excessive side-motion, which produces what is called "gauge concussion." Another cause of con- cussion and oscillation may be found in the surface of track, even when the gauge is tolerably correct. It is 36 SPIKNQ. a fact not generally known, that a locomotive or car wheel will generally follow the highest rail on straight line, when one side of the track has settled more than another. For instance, if a rail, or the length of several rails, on the right side of the track has settled so as to be lower than that on the left, the flange on the wheel will follow the left side ; but suppose this condition of the track to be reversed for a few lengths of iron beyond, then the flange will follow the right rail, and so on, continually changing from side to side, causing both oscillation and concussion. These difficulties are not so serious on curves as on straight line, unless the track is out of line, and in that case they are far more disagreeable on curves. There is but little track in this country with straight line perfectly level, for various reasons above men- tioned, viz: improperly selected sleepers, improper manner of laying them, etc., etc. The track settling out of surface, and the incline of the ties (the cross section of the track) continually changing from side to side, the trains which pass over such track afc high velocities (the flanges of wheels striving to fol- low the higher rails), are, in consequence, subjected to sudden and powerful lateral motion. This motion, on track kept in good repair, is not always productive of any serious evils ; ^but, as before said, it greatly increases the wear of rails and rolling stock. SPIKING ON BKIDGES, CULVERTS, ETC. 37 Spiking on Bridges, Culverts, Etc. A great deal of valuable timber is destroyed and track rendered unsafe, on bridges, culverts, etc., by using common spikes, which act as so many wedges to split the stringers or rail-plates. When the track- layer is not furnished with bridge-spikes, he should provide them himself, by haying the blacksmith sharpen a sufficient quantity of common spikes so as to reverse the points. This will prevent the splitting of rail-plates, or checking them, which lets in water, causing them soon to decay. -There are many bridges, the stringers of which are so decayed that the spikes can be pulled out with the fingers. The main body of the timber may be perfectly sound, while a line along the base of the rail, on either side, and under the rail, may be so far decayed that the spikes will work out by the jar of passing trains. On some roads it is not uncommon to see track-men picking up the spikes and driving them in a new place ; or, if this has been done so many times that there is no new place, they make one by plugging a bole, or filling it with sand, in the soundest place they can find. Thousand of rail-plates are now lying by the road- side, rotting, which might safely have done duty for years longer had they received proper treatment. 353973 38 SPIKING ON BRIDGES, CULVERTS, ETC. Such timber as is used for this purpose -is expensive, and no railroad company can well afford such wanton destruction of property. Of course these timbers should not remain in the track one minute after they become unsafe ; but, with proper usage, they will do service much longer than with such usage as they too often receive. Rail-plates should be securely fastened to prevent spreading. This is often neglected, and the neglect might possibly be the cause of a first-class smash-up ; in which case, if a broken wheel, or a bent axle, were found among the wreck, it would sound better to charge the consequences to that. CHAPTER IV. CATTLE-GUARDS, CULVERTS AND TURN-OUTS. CATTLE-GUARDS OFTEN MERE TKAPB THEIR PROPER CON- STRUCTION LAYING IRON OVER CATTLE-GUARDS, CUL- VERTS AND ROAD-CROSSINGS LAYING TURN-OUTS LO- CATING FROGS CURVING IRON GUARD BAILS MEASUR- ING DISTANCES BY THE HAMMER ADJUSTMENT OF GUARD RAILS TIE-RODS A FEW WORDS ON HOME AND FOREIGN ROADS. CATTLE-GUARDS are sometimes constructed by dig- ging a narrow, shallow pit, and covering it with slats. Perhaps no more ingenious device could be employed, if it were desired to kill or maim every animal seen at a road crossing. As a trap, it is perfect ; but as a guard, entirely worthless. The frightened animal fancies he sees a safe way of escape, becomes en- tangled in the slats, and is held until crushed by the train, which is not unfrequently thrown from the track, and more or less damaged. Many railroad companies have frequently been brought to grief by this sort of trap, and yet they continue their use. The most effective cattle-guard is a deep pit left 40 CATTLE-GUARDS, CULVERTS, AND TURN-OUTS. entirely open, without even cross-sleepers, as they make a trap similar to slats. These pits should be strongly walled up, either with masonry or timber, (the former is preferable, but it is difficult to obtain material in some sections,) and the track laid on stringers in a substantial manner ; not cobbled up on ties or fence-posts, as is frequently the case. Noth- ing gives our railroads a more poverty-stricken, slov- enly appearance, than a shabby and unsafe manner of building cattle-guards and culverts. In laying iron on cattle-guards, open culverts, etc., care should be taken that the joints do not come on the end of the stringer, outside the face of the wall or abutment. If the joint is near the end of the stringer, it is likely to injure the masonry by rocking when trains are passing. It is far preferable, there- fore, to bring the joint near the middle of the timber. This can be easily arranged by laying a few lengths of short iron just before reaching the culvert or cat- tle-guard ; or, if there is no short iron at hand, it is better to cut a length for that purpose, as the pieces need not be wasted ; they will be wanted for guard- rails or something else of the kind. The same care should be exercised in regard to road crossings, ex- cept that the joints should be brought outside the planking. This cannot always be done, owing to the length of track that must be planked ; but there CATTLE-GUARDS, CULVEKTS, AND TURN-OUTS. 41 are many crossings that may be laid with no track- joint in the planking ; and this can easily be done by the track-layer, while it will save a great deal of trouble to the section-master, and expense to the company. The principal objection to a joint in a road crossing, where it is covered with plank, is, that it is frequently necessary to disturb the crossing for track repairs ; and to do this the planking must be taken up. This often results in the splitting of the planks, so that new ones must be furnished, or the crossing is not left in a safe condition. Besides, it often hap- pens that frost remains under the planks, in which case it requires a vast amount of hard labor with the pick to accomplish the necessary repairs, when, but for the joint being in the crossing, the repairs would not be needed. The reason is this : the joint-tie is more likely to settle than any other part, and water will remain a long time under the crossing after it has entirely left other portions of the track ; so that the joint in the crossing needs frequent raising to keep it in surface, while if it was outside the plank- ing it would be easily accessible for repairs when needed. Every section-master has experienced more or less trouble with joints in road crossings ; and, as this trouble is costly, it would be well for those in charge of track-laying to give it special attention. 42 LAYING TURN-OUTS. Laying Turn-Outs. It requires considerable skill and judgment to lay a good turn-out. There are many track-layers of great experience who can hardly be persuaded to undertake the job in some cases, while others, of lim- ited experience, will readily undertake the most difficult job in that line. The latter class. of men eventually make the best track-layers ; but railroad in consequence of giving the work to men imperfectly acquainted with its difficulties. Engineers have published books giving instructions for placing frogs, staking out work, etc., containing much valuable information on the subject ; but as it is difficult, and frequently impossible, to follow strictly any given rules in laying turn-outs, the track-layer is forced to rely mainly on his own judgment and experi- ence. The principal difficulties encountered by track- layers of limited experience, are : in getting the frogs the proper distance from the switch, and the right distance apart when more than one frog is to be laid. In placing a frog, the track-layer wants to know how far from the heel of the switch-rail to place the point of the frog. This distance depends upon the gauge, the angle of the frog and the " throw " of the switch-rail. Frogs are usually made six inches across LAYING TDKN-OUTS. the head, and with three inches of opening at the mouth. With these dimensions, the following table will give the distances in feet and decimals from the " toe," or "head " of the switch to the point of the frog the throw of the switch being five inches; gauge, 4 feet 8 inches : Distance from toe of Switch to point of Frog, Switch-Rail in feet being- length of 12. 14. 16. 18. 20. 22. 3 29.1 29.7 30.1 30.4 30.7 30.9 &/4- 33.3 34.0 34.5 35.0 35.3 35.6 4 . . 37.3 38.2 38.8 39.4 39.8 40.2 4/<2. 41.1 42.2 43.0 43.7 44.3 44.7 6 . . 44.8 46.1 47.1 47.9 48.5 49.1 5^2. 48.3 49.0 61.0 51.9 52.7 53.2 6 . . 61.7 63.1 54.8 65.9 66.8 57.6 6^9. 65.0 56.9 58.5 59.8 60.8 -61.7 7 . . '. 58.1 60.3 62.1 63.4 64.7 65.7 1%. . . 61.2 63.6 65.6 67.2 68.6 69.6 When a double turn-out is to be laid from the main track, on a straight line, one to each side of the main track, it is not a difficult affair, provided the frogs are of the right size and length in relation to each other. Of course the two long frogs should be of equal length and placed opposite each other in the main track. When these two frogs have been put in place, it is easy to ascertain the proper location of the short or center frog in this way : Extend a line (a good fishing- line is the thing) from the turn-out end side of each of the long frogs to the head of the switch-rails ; then 44 LAYING TUKN-OUTS. drive a spike or stake in the place to be occupied by the gauge-sides, (inner side) of the switch-rail, when thrown on the turn-out ; now curve the line by setting spikes or stakes, so as to give it a true curve, and to afford an easy passage through the frog. Perform the same operation with the other side, and the point of intersection of the two lines will be the proper place for the point of the center frog. It is well to place the center frog nicely in the position indicated by the cross- ing of the line ; then move it slightly, say ^ or f of an inch toward the long frogs. It will otherwise be dif- ficult to line both turn-outs so that the point of the center frog will not be too prominent on one or other of the side-tracks, for then the flanges of wheels would probably hit the point and cause mischief; while re- moving it slightly toward the long frogs will insure a free passage of flanges on both tracks. The above hints are on the supposition that the main track has been laid previous to commencing to lay the turn-outs. When the main track and turn-outs are all to be laid at once, lines may be drawn to represent the rails of the main track ; then proceed as above. More care is necessary in placing cast frogs than rail frogs, as the latter can be made to yield somewhat in lining up, so as to conform to the different tracks ; while the cast frogs require to be very nicely adjusted at first, or they are sure to cause trouble in lining. LAYING TURN-OUTS. 45 It is frequently necessary for two turn-outs to leave the main track from the same side and from the same switch, and sometimes another from the opposite side, from the same switch. It will require five frogs to do this. The first thing in marking out the work is to de- termine the location of the switch, and also that of the frogs to be placed in the main track. The location of the intermediate frogs can then be ascertained by drawing lines to represent the rails in each of the turn- outs. It requires a practiced eye to draw these lines nicely ; and this is the most difficult operation con- nected with laying turn-outs. Printed rules and in- structions are of little use to the track-layer in per- forming this operation. He must rely mainly on his own judgment and experience for success in the un- dertaking. This is obvious, from the fact that there is often a lack of room, especially at stations in large towns, or where companies are obliged to make use of every inch of ground in their possession, making it necessary to crowd a great deal of track into a small space, at variance with ordinary rules. Besides, at some points the turn-outs leave the main track on its straight line, while at other points there is a slight curve, and at others again, a sharp curve ; and sometimes the turn-out leaves the main track from the inside of the curve, and in other cases from the outside. It will thus be seen that the " situation " is frequently 46 LATINO TURN-OUTS. changed, and that no two turn-outs are laid precisely alike, except on straight line and with plenty of room. Next in importance to the proper location of frogs is the curving of iron. This should be nicely done on all curves (as stated on a previous page), but it is es- pecially important that it be well done among frogs. The amount of curve the iron should receive can be readily ascertained at the time the lines are drawn for placing the frogs. In order to ascertain the proper location for the short, or center frog, after those on the main track are put down, lay out the curves of each switch from the point of each frog on the main track to the end of the opposite switch-rail. This may be done by driving stakes into the ballast, or spikes into the sleepers, and stretching a stout, smooth cord around them. After a little practice, these curves can be nicely laid out by the eye, by shifting the stakes or spikes, until a true curve, with the cord, is produced, and one that will give an easy passage through the frogs. Then the point where the cords cross each other is the proper location of the short, or center frog. It can now be easily ascertained how much the iron should be curved. Before disturbing the cords which have been stretched around the stakes, take a piece of small twine, the length of the longest rail to be laid between the frogs, and stretch it on the outside of the LAYING TURN-OUTS. 47 stakes, so as to conform to the curve laid down, and make a mark on the cord at each end of the twine. Between the two points thus marked, stretch the twine, inside the curve, in a straight line, so as to form a chord to the arc. Then, from the center of the twine, measure the distance to the curve, which will be the amount the iron must be curved. Similar measure- ments may be made half way between the center and the ends, for greater accuracy. The rail can then be bent by any convenient process. The amount of curve it should receive can be determined by stretching the small twine from the flange side of each end of the rail, and measuring the distances taken from the curves as described. These distances can be measured either by rule, or simply by cutting notches on a stick. The guard rail, placed opposite the frog, is fre- quently too short, and the bend at the ends too abrupt. When guard rails are made of common track rail they should be of good length, and the bend much further from the end than is usual. A short guard rail, with the ends bent at nearly right angles, is an abomination. It is impossible to keep it in place, as it is hacked and gouged by the flanges of wheels coming in contact with the ends and cutting out pieces of iron, and the fasten- ings (which are not always of a substantial character) soon give way, resulting in more or less damage. Placing a guard rail properly is a much nicer opera- 48 LAYING TURN-OUTS. tion than is generally supposed. It is amusing to see a man, in spiking a guard rail, use bis hammer to meas- ure the distance the guard is to be from the main rail. If he can drop his hammer in, lengthwise, between the main rail and the guard, it is supposed to be right, no matter what the size of the hammer. And, notwith- standing the variation in the size of spiking hammers, it is an old rule, still adhered to by many, to place the guard rail just the width of the hammer, at the eye, from the main rail. It is the practice of others to place the guard rail just two inches from the track in all cases. This is a little better than the "hammer rule," and, if the track is in true gauge, will do very well; but as a track that has been in use for a considerable time is often from a to ^ inch wide of its gauge, if the guard rail is placed by the two-inch rule, it is obvi- ous that it will be just as much too far from the frog as the track is too wide. This will pull the flange of the opposite wheel against the guard of the frog with a succession of sudden shocks, as each wheel passes, soon knocking the frog loose on one side and the guard rail on the other, and at the same time shaking the bolts out of rolling stock, thereby adding considerably to the expense of repairs. To place a guard rail correctly, it is a good plan to measure two inches from the end of the gauge and make a mark there. Then place the opposite end LAYING TURN-OUTS. 49 of the gauge at the point of the frog, and spike the guard rail to this mark, always measuring from the point of the frog, and not from the rail opposite. This will answer as a general rule, yet there are some pe- culiar cases to which it would not apply so well ; but if there is anything wrong in the adjustment, its cause may be ascertained by watching closely as trains are passing slowly over the frog. Sometimes the flangeway of frogs contains large quantities of chips and shavings that have been cut from the loco- motive flanges while passing through the frog. This indicates something wrong, and it should be attended to at once. The cause can easily be discovered by close examination, and its removal in season may pre- vent accident. Tie-rods on switch-rails should be secured in place by bolting them to the flanges or base of the rail. They are usually made to clasp the rail loosely are driven on from the ends of the rails and left. In a short time they become loose, rattling and clat- tering in a disagreeable manner as trains pass over them. And they soon slip out of place, leaving a long portion of the switch-rails with nothing to pre- vent spreading, which sometimes happens in conse- quence. Other faults might be shown in the every day practice of track-layers ; but it is deemed suffi- 4 50 LAYING TURN-OUTS. cient to have called attention to the more impor- tant points generally overlooked by them, and also by stockholders and directors, who, above all others, are interested in the matter". It is now* about forty years since we commenced building railroads in this country, and in that time we have built and put in operation upwards of 50,000 miles of road. Some of these roads are a credit to the builders and to the country, yet it must be admitted (however reluc- tantly) that our roads are not, as a whole, as sub- stantially built as they are in Europe. The main excuse offered for this is the want of capital. It is, however, a false economy to build railroads in this shiftless manner, and undertake to keep them open for traffic. The heavy expense of maintain- ing the permanent way in this country, as com- pared to that incurred on foreign roads, is ample proof of this. It would seem that our railroad men, as a class (to use a common expression,) "fell into a groove " years ago, in regard to certain practices, and the majority of them are there yet. A few, however^, have left it to their advantage, and to the advantage of the public ; and present indications are that we are on the eve of a general reform in the construction and maintenance of railroads throughout the country. *1870. CHAPTER V. ON BALLASTING TRACK. HAULING BALLAST WASTE OF GRAVEL DUMPING GRAVEL, IT SHOULD NEVBR BE DONE TILL ROAD-BED is HEADY- BOULDERS, ROOTS, ETC., SHOULD NOT BE CARTED WITH GRAVEL RAISING TRACK TAMPING DRESSING OFF TRACKS WHAT TO Do WHEN MATERIAL is SOAHCH SAGS ELEVATION OF CURVES. THE importance of having tracks well ballasted is understood by all railroad men ; and the railroad company which is possessed of a plentiful supply of good gravel, conveniently situated, may be considered fortunate. In some sections it is almost impossible to get a supply of even an inferior article, and ballast- ing in such localities is a very expensive operation. Ballast is frequently hauled a long distance, and wasted by dumping on a high, narrow embankment, down which it slides to the bottom, leaving scarcely any remaining where it can be placed under the track. There is nothing (except pay-day) that pleases a set of gravel-train men more than a high embankment, the longer and higher the better, with the ends of the 52 BALLAST WASTE OF GRAVEL. ties projecting at either side, and situated about forty or fifty miles from the gravel pit. There, train after train may be dumped with very little labor, as the cars require no rocking, while the gravel, all leaving the car with a thin, scraping sound at the first tilt, is soon lying at the bottom of the embankment, and the men are ready for a long ride. The deep cut near by needs widening, sloping and ditching ; but when the embankments have all been widened with gravel, the clay can be taken out of the cut and hauled off a dozen miles or more, and dumped off from some bridge into a rapid stream, when the current will carry it off out of the way, to the comfort and amusement of train-men. On some roads, however, little regard is paid to the comfort of gravel-train men, and the em- bankments are widened with the material from the nearest cuts, gravel being considered too expensive, especially when it must be hauled a long distance. It seems a little singular that there should be so much shabby, slovenly and wasteful work done on railroads under the plea of poverty ; while yet these poor com- panies will allow gravel to be dumped into cattle-guards, culverts, streams and swamps, and wasted in every con- ceivable manner. There might be some excuse for building a culvert or trestle-work in a loose manner under peculiar circumstances, for temporary use ; but there is none for wilful waste of good gravel, and on BALLAST WASTE OF GRAVEL. 53 some roads this waste is carried to the extent of thou- sands of dollars. Gravel should never be dumped until the road-bed is in good condition to receive it, without danger of its sliding down embankments, or being dumped into mud and mixed up with clay and slush so as to render it worthless as ballast. > Before dumping ballast, the road should be closely examined and all spikes, bolts, nuts, washers, rails, chairs, ties, etc., etc., picked up. Track-layers are particularly careless in leaving such property scattered about in ditches ; and if it is not saved before bal- lasting, it is very likely to be lost. This subject has been spoken of before, but railroad men will bear fre- quent cautioning on all matters connected with the saving of property. In some gravel pits there are a great many bould- ers, roots, stumps, etc., and it is common to load these with the gravel, merely to get them out of the way of the workmen in the pit ; and it often happens that this trash is dumped in a cut where it occasions much trouble to get rid of it. So much of the rubbish as cannot be put into the track (and none of it should be), is left in the ditch, where it must either be re- moved, or allowed to remain and clog the water- course. Boulders, and all stones too large to be used as ballast, should be thrown to one side when the train is out of the pit. They will be found useful for 54 GOOD BALLAST RAISING TRACK. some purposes, but they are not good for ballast when mixed with gravel. Thus it will be seen that a great deal of money may be wasted in so simple an opera- tion as hauling and dumping ballast. Raising track for ballasting is not always conducted with need/ul care, especially when raising it to a con- siderable height. Frequently a joint is raised on one side of the track at a time ; when, if cast chairs are used, it is very sure to break off the lips, and also to rack and twist the joints, and put the whole track into disorder. This should be avoided as much as possible, and with a little care track may be raised to any height required for ballasting without doing any damage. When the track is raised, and before filling with gravel, all ties should be put in their proper places, and held snugly up to the rail, and the spikes care- fully driven home ; otherwise gravel and small stones will work under between the rail and the tie. When ties are are out of place, and the track is filled with gravel, they are likely to remain so, much to the damage of the track, as has been shown. In tamping, it is customary to tamp the ties their entire length ; but it is found to be bad practice to tamp as hard midway between the rails as at the ends of the ties, and on the inner side of the rails. All track newly raised will settle more or less, and if the middle of the track is tamped hard, it will cause it TAMPING LRESSINQ OFF TRACK. 55 to rock and work out of line, as ballast will wash out from under the ends of ties when it remains hard and full in the center. Such track will rock from side to side in a very disagreeable manner, and is sometimes dangerous, as ties are frequently broken from this cause. It is best always to leave the gravel a little slack in the center ; not sufficiently so, however, to make a cavity for water to settle into, but so that the principal bearing will be mainly under the rails, or as near them as possible. With this manner of tamping, the sta- bility of the track will be found much greater than when tamped hard in the middle. Filling up and dressing off track is usually done according to the taste of those in charge of the work ; hardly any two men having the same style of doing it. It is sometimes difficult to follow a given rule in dress- ing off, or to adopt any particular mode of filling up, owing to the lack of ballast. At the first raising, it is not advisable to take much pains in finishing off, as the track will settle so as to require considerable sur- facing in a short time, and any extra finish it may have received will be spoiled, and so much labor lost. The second time of going over it is the proper time to finish in good style. This is usually done by the section men ; and it would be better to have section men do all the ballasting, as they are likely to take more pains 56 TAMPING DRESSING OFF TRACK. with it than those who never expect to see the track again after the ballasting is done. When there is an ample supply of ballast, it is a good plan to fill in midway between the rails, so that the ties will be covered to the depth of about three inches. Commence the slope about a foot from the gauge side of the rails, and continue it so that there will be sufficient space under the rails, between the ties, for water to run off freely, and that at the ends of the ties the gravel will be about two inches lower than the top of the ties. As much gravel should be left outside the ends of the ties as may be, without interfering with the free passage of water from the track. If there is an over-supply of ballast, which is sometimes the case, all that cannot be used to ad- vantage should be scraped into piles out of the way, and saved for future use. It should never be allowed to lay in heaps and ridges along the ends of the ties, preventing the escape of water, as is frequently done. It is not advisable to fill the track too full, on account of ballast being plenty, as it causes trouble when repair- ing in winter, especially in shimming, which operation will be discussed hereafter. In filling track on curves, it is not well to slope the ballast from the middle of the track each* way, because, the outside of the track being elevated, it would cause water to settle under the track. It is FILLING TRACK ON CURVES. 57 better to fill the track so that the slope will com- mence at or near the ends of the ties on the outer side of the curves, so as to carry the water across the track toward the inner side. The slope on the upper and outer side must be shorter and more in- clined, so as to carry the water from the ends of the ties, or perhaps a little to the outside of them, into the ditch. In short, the main object in view, in fill- ing up and dressing off track, should be, in all cases, to prevent the settling of water under the ties. Much damage is done by allowing trains to run over track before it is well tamped up. When track is raised considerably, and only the joint-ties, and, perhaps, one or two intermediates, partially tamped, a train running over it will bend the iron surface- wise, so that it is impossible to straighten it again without heating it ; and there will be kinks in it after all is done when it has once been badly bent on the surface. "With good management, no train need pass over track until it is well tamped. It is an easy mat- ter, at least, to have the track ready for all regular trains, and it is better to stop working or irregular trains, than to allow them to run over track before it is really prepared for them. To some, this caution may seem unnecessary, but there is much bad track made by the spoiling of the iron while ballasting. Some hints have been given on filling track when 58 ECONOMICAL BALLASTING. plenty of gravel is at hand. What follows will point out how the work should be done when there is a scarcity of that material. It is said that a good cook can prepare a very palatable meal with almost noth- ing to make it of, whereas a poor cook will nearly breed a famine when there is plenty to eat. So with track-men ; some will put a piece of road in good order and keep it so with small allowance of ballast, which is " the needful ; " while others, with abund- ance, will make but a sorry show. The practice with most track-men, when but a small quantity of gravel can be had, to put it all under the ties, leaving nothing to fill between them, is erroneous. For how- ever small the quantity of ballast, the track should not be raised so high as to require all the gravel under the ties, but a portion should be reserved to fill between the ties and at the ends. Let us examine a piece of track with little or no material between the ties, where the road-bed and the ballast are of a light sandy na- ture. Some of the ties will, of course, have a solid bearing, while others will hang loosely by the spikes, having no bearing at all except when the rail is de- flected by a passing train ; and as soon as the rail is relieved of its load it springs back to surface, taking with it the ties holding by the spikes. With this cav- ity under the ties, the sand is forced out from under them by compressed air escaping as the tie is suddenly ECONOMICAL BALLASTING. 59 forced into its bearing. Each tie thus continually works its way into the road-bed, while those ties hav- ing a solid bearing are not so affected. Any one having doubts of the truth of this statement may be convinced of its correctness by sitting close to the track when a train is passing. He will notice that a jet of sand escapes from under every loose tie, forced out by the rush of air caused by the sudden settling of the tie into the cavity, which literally pumps the ballast from under the track. There is no way of obviating this when the road-bed is not wide enough to prevent the ends of the ties projecting over the slope, which is often the case on unfinished roads, and, not unfrequently, on roads considered finished. When the road-bed is of ample width, fill the track (as before stated) between and at the ends of the ties, so as to exclude air and water as much as possible. Mud or clay, from the ditches at the side of the track, is preferable to air for ballast, for if track is well filled with even a poor material it will keep in order much longer than with an insufficient quantity of good gravel, with none between the ties. The track is often raised too high for the amount of ballast at hand, owing to the desire of the track-men to put the track on true grade, leaving no sags. This is very desirable, but it is far better to leave sags and have ballast enough to fill the track properly, than to 60 FILLING TRACK SAGS. make a true grade and leave the track naked. Of course a short sag looks bad, and we can hardly blame a track-man for taking it up, even with scarcity of ballast ; but stability should not be sacrificed to appear- ances. How often do we see a piece of track at the foot of a steep grade, on a high embankment, piked up as far as possible, with all available material put under it, and the ends of the ties projecting over the slope of the embankment, squirting ballast as every train passes, and requiring the constant attention of the section-men to keep it in anything like a safe condition ; when, by leaving a slight sag, it might be kept in toler- able running order with half the labor that is required in its present misplaced elevation. It is not well to be too particular in bringing track up to a true grade on new roads, as the road-bed will settle, and on heavy fills it will require raising several times before it will remain up to grade. It is impossible to keep track in line when it all lies above the ballast, and there is nothing to steady it and keep it in place. An old- fashioned outside-connected locomotive will throw such a track out of line at a remarkable rate ; and where such engines are used, it requires constant attention to keep track that is not properly ballasted in good line. The elevation of curves is a matter that has occupied the attention of track-men and engineers to a consider- able extent ever since the commencement of railroad INSUFFICIENT BALLAST. 61 building in this country. Formerly it was the custom to give curves a greater elevation than is the practice at present. The views of engineers differ widely in this matter, some claiming that elevation is unnecessary, while others argue that it is indispensable. Then, what some would consider a proper elevation would not be so considered by others ; and the degree of elevation therefore varies considerably on different roads through- out the country. The degree of elevation is usually left to the decision of track-men while it should more properly be determined by engineers ; and the degree of elevation should be marked on the center stakes, as well as the degree of curvature, to serve as a guide in ballasting. CHAPTER VI. TRACK REPAIRS. METHODS UNCHANGED FOB A QUAETEH OF A CENTURY ROU- TINE IDEAS OF TRACK-MEN SECTION-MASTEKS : THEY ABE OFTEN BADLY PAID CHEAP SECTION-MASTERS NOT DESIR- ABLEWORK ON A NEW ROAD JOINT-TIES LINING TBACK : IN FBOSTY LOCALITIES CLEARING OUT DITCHES AND CULVERTS : THEIR PROPER DIMENSIONS KINKS IN RAILS IMPORTANCE OF TRUE GAUGE TRESTLE-WORK AND BRIDGES SHOULD BE PLANKED FOR FOOT PASSEN- GERS. NOTWITHSTANDING the improvements made within the past fifteen or twenty years in the construction and management of railroads, there is one department, that of track-repairing, that may be said to remain pre- cisely as it was a quarter of a century ago. The aver- age section-master has been following a beaten path, and he practices the same method, in performing the various operations pertaining to his department, that was adopted at the commencement of railway travel in this country. He has little or no opportunity to profit by the experience of others in his calling ; his own ex- perience is usually limited ; and it rarely occurs to CHEAP SECTION-MASTERS. 63 him that there is any better way to do a certain job than the way he has been accustomed to do it. This is not the case with those engaged in other depart- ments, as they have the benefit of the experience of older hands, and opportunities of communicating their ideas to each other ; while the section-master is " sol- itary and alone," and "must stand on his own bot- tom." He is left to his own resources, and, although burdened with a great responsibility, he is not consid- ered worthy of notice by men engaged in other departments. There are, however, exceptions to this rule, and there are many track-men who have had op- portunities for observation which they have well im- proved, and who would make good section-masters. Railroad managers, however, are apt to pursue an un- wise policy in these appointments, and, influenced by a false economy, to employ men of little experience, as they can be had for less money. It is a practice with many companies to cut down the wages of sec- tion-masters at every favorable opportunity, so that all the keen, wide-awake men, who have seen service, will not *' stand the pressure," but leave for better paying situations ; and, as there are plenty of incompetent rnerr willing to take their places at the reduced wages, the managers consider that they are making money by the change. They argue that "any man who has worked on track repairs a little while can take care 64 CHEAP SECTION-MASTERS. of a section, and we are not going to pay a man fifty or sixty dollars a month, when we can get the work done for half that sum." Now, here is a great mistake. These half-price men are the most expensive that can be employed. The property in the care of a section-master has cost a great deal of money, and, if not properly cared for, wears out rapidly ; and a section-master who under- stands his business can save more money for the com- pany than his wages amount to. Indeed, an incom- petent foreman of a section will waste more than would pay a dozen good men. The best are not too good, and a really good one is cheap at any price ; while a poor one is so expensive that no company can afford to employ him. There are many matters of importance connected with track repairs that are not generally understood, and it is for the interest of the railroad community to give the whole subject careful consideration ; to see to it henceforth that track-repair- ing is put into the hands of none but capable men, who will improve its methods, and carry into their work a spirit of thoroughness and efficiency. The first work of the section-master, on taking charge of a section on a new road, is to undo work that has been improperly done by the track-layers. If the track has been laid according to the suggestions in a former chapter, it will need but little overhauling ; SECTION-MASTERS SURFACING TRACK. 65 but there is generally more or less work of this kind to be done. Suppose the track to have been ballasted. The work now will be to take out sags, and put the track in first-rate surface. Great care should be exercised in surfacing, and on 'straight line it should be perfectly level. It should be tamped as uniformly as possible, and, as before mentioned, a little slack in the middle. Now is the time to attend to this, as it is important to keep track level in its cross section; and if hard tamped in the middle, it is impossible to keep it so. The joint-tie should always be the last one tamped. This is contrary to the ordinary practice, but a little reflection will prove it to be the true way. It is an easy matter to raise a tie by tamping it with bars, in good ballast, and if the side-ties are tamped after the joint, it will raise the joint-tie so that it will be loose, hanging by the spikes to the rail. If but one side-tie is tamped after the joint, it will cause a cocked joint, exposing the end of one rail, on each side of the track, to severe pounding by passing trains. By taking the joint-tie in hand last, it can be raised a trifle by hard tamping ; and the joint will then have a solid support, and not bear too much on the side-ties. It is well known that the joint-tie is more likely to settle than any other ; and miles of track can be found on some roads without a solid joint in the whole distance, owing to the ordinary practice of tamping 5 66 LINING TRACK. the joint first. Of course these loose joint-ties cause iron to wear rapidly, and are also injurious to rolling stock. Lining Track. The importance of having track in good line is not fully realized by track-men generally, and it is often much neglected. Many suppose that after track is once well lined it needs no further attention ; it is, however, constantly working out of line, from various causes. Now the line is of more importance than the surface. When track is only moderately rough in the surface, there is nothing very serious about it, if the line is good, and the iron lies solid on the ties, as there is provision made for unevenness of surface in the construction of rolling stock. But any defect in the line of track cannot be compensated for in the censtruction of cars and locomotives. Of course the unevenness of surface is not desirable, and should be remedied as far as possible, but of the two evils it is the least. There is nothing more disagreeable to passen- gers and train-men than the sudden yanking and jerking of cars from side to side, caused by track being out of line ; and not only is it disagreeable, but the iron is badly worn in consequence, with a corresponding wear to cars, etc. When track is well ballasted it will remain in line much better than when LINING TRACK DRAINAGE. 67 insufficiently ballasted. When one side of the track has settled somewhat, it will work out of line by the sudden shocks imparted to the rails by the lateral motion of car trucks, and outside-connected freight engines, when laboring hard, disturb the line consider- ably. But the chief cause of track getting out of line is the raising of it when surfacing. Placing a bar under the end of the tie, when raising track, has a tendency to pull it toward the operator, although it be but a trifle. Perhaps the next joint will need rais- ing on the opposite side, and thus one joint is pulled out of line a trifle in one direction, while at the next it is pulled in the opposite direction, leaving it zigzag. Track should always be put in line after surfacing, for the above reason. The line may not be greatly dis- turbed by one surfacing, yet as track-men are con- stantly going over the road picking up low joints, and as some joints require frequent raising, the track soon gets badly out of line, and should be attended to. It is better to line after surfacing, and before filling in the ballast, as the track is easily moved then ; and, when it is put in place and the ballast filled in after- ward, it will the better keep in line. In frosty locali- ties, where the ballast and road-bed remain frozen for a considerable time, it is a good plan to give track a thorough lining at the commencement of cold weather, or when it is expected that the track will soon freeze 68 DITCHES, CULVERTS, ETC. up ; otherwise it must remain out of line for many months, in which time the iron will have worn consider- ably, and there will be a heavy addition to the expense of car repairs in consequence. Ditches, Culverts, Etc. Track-men do not pay sufficient attention to drain- age. The section-men will find more or less gravel remaining in ditches, culverts, etc., after ballasting, frequently obstructing the passage of water. All this should be removed and all water-courses put in good order, as it is impossible to keep track in good sur- face when water is allowed to soak through the road- bed, as is frequently the case, though a little labor would prevent it. In narrow cuts, where there is but a slight descent for the passage of water, a very little gravel or rubbish will cause water to penetrate the road-bed, and much labor is wasted in surfacing that might be saved by a very little labor in the ditches. It is a common thing to see a considerable gang of men employed day after day with tamping bars, surfacing in some cut, while the ditches are half filled with water and rubbish ; what little gravel there is in the track mixed with wet clay, be- ing made into mortar by the use of the tamping bars. It will often be found that a large quantity of gravel has slid down the embankment and lodged in the DITCHES, CULVERTS, ETC. 69 mouth of a culvert, which is hidden by grass and weeds ; and those culverts are frequently too small to allow a free passage of water, even when kept clear. In cases of high water, chips, small sticks, and all manner of floating trash, by settling in the gravel at the mouth of the culvert, soon form a place of lodgment for larger floating substances. In this way the culvert is completely dammed up, and thus embankments are frequently injured or completely washed away, when a little attention would have pre- vented any damage. A stone, a fragment of wood, or any other obstruction lying in a ditch, or culvert, is not in itself any great injury to the road, but it will collect sufficient rubbish in a short time to occa- sion mischief. A block of .wood falling from a loco- motive tender and rolling into the ditch ; or a strip of board, or fence stake, or other obstructive substance, lodging across the mouth of a culvert, has often been the cause of damage which has cost hundreds of dol- lars to repair. It is a good plan to clear all rubbish out of small streams for a considerable distance above the culvert ; and not only from the bed of the stream, but for a considerable distance on either side, where there is any possibility of the overflowing of the banks. Small streams (very small ones) are more dangerous than large ones. A stream of tolerable size is usually provided with ample room for free passage at bridges, 70 DIMENSIONS OF C0LVERTS. and the water in it runs with sufficient force to pre- vent any floating substance lodging so as to cause mischief. Of course all logs or trees lodging against piers or abutments should be cleared away, and this matter is generally attended to ; while a few leaves and small sticks lodged in a culvert, which are really more dangerous, are likely to remain unnoticed. Sec- tion-masters are too apt to think that attention to such matters is out of their line of duty, and, owing to their anxiety to have " the best riding section on the road," consider it to their disadvantage to have any labor performed except on the track ; but it is clear that, in this view f their obligations, they lose sight of the interest of the company. With respect to culverts, it may be well to say here that engineers are often at fault in estimating their proper dimensions. Culverts are often staked out in a dry season of the year, and the engineer is apt to be deceived as to the quantity of water that may flow into them at other seasons, or in case of a freshet. In other cases the ground is frozen and covered with sno,w, and a ravine is crossed by an embankment, no culvert being considered necessary ; then, as the ground thaws out, a considerable stream makes its appearance, which must force a passage, if one is not provided, through the embankment. It costs more to build a large culvert than a small, but when to the KINKS 'iN RAILS. 71 cost of the small one is added that of getting an en- gine and a train of cars out of the mud, repairs to en- gine, cars, track, etc., to say nothing of the hindrance to other trains, and possible loss of life, the in- creased prime cost of the larger culvert is more than counterbalanced. In case of doubt as to the size of culvert needed, it is best always to take the safe course and be sure that they are large enough. It is some- times suspected that the engineers figure for the interest of contractors in building culverts ; and the frequen- cy of accidents on some roads, caused by culverts being too small, or by the want of any passage for water, might suggest these conclusions. However this may be, it is certain that an immense amount of property is destroyed and many lives lost every year from this cause, and yet these accidents are generally looked upon as unavoidable, and no one is blamed. As before stated, the section-master will find much to do in putting to rights what has been neglected by the track -layers. Perhaps a few rails have been laid with "kinks" in them, the result of bad handling. If any such are found, they should be removed and replaced by straight ones ; or, if there is no iron to use in their place, they may be taken out and straight- ened with the chain, lever and sledge. If they are so badly kinked as to require heating to straighten them, a fire may be built at a convenient place, and 72 KINKS IN 'KAILS. the rails heated on the spot, without taking them to the shop for that purpose. With this treatment iron will last much longer than if allowed to remain out of shape. Many joints will be found badly spiked, displaced or twisted out of shape in ballasting, so that the ends of the rails do not meet in good line, and if these are allowed to remain so the iron will soon be spoiled. The spikes should be drawn and all such joints spiked over again, and the joint-ties which are out of place, so that the meeting of the rails is over one side of the tie instead of over the centre, should be at once adjusted. Although it requires consider- able labor to do this, it pays ; and the sooner it is done the better. On inspecting track, it will be often found that the gauge-side will be too wide in some places and too narrow in others ; and if the deviation is not very slight, it is best to draw the spikes and spike to a true gauge. Some of the evils of this inaccuracy of gauge have been explained in a previous chapter, but as the matter is an important one and much over- looked, it is proper to call attention to it here, for the good of the section-master and the interest of the company. The section-master should thoroughly examine all trestle-work and bridges, and see that the hints here given to track-layers have been acted upon. How- IMPORTANCE OF A TRUE GAUGE. 73 ever carefully the work may have been done, it is possible that some important matter may have been overlooked. The bridge carpenters may have neglect- ed to secure the stringers, so as to prevent their moving out of place, leaving this work for the track-layers, who in turn may have overlooked the matter or left it for the section-men to attend to ; and as they are the last men on the ground, to them belongs the duty of making good the shortcomings of those who have gone before. Perhaps the cross-ties have not been secured so that they will not jar out of place. This should be done in a substantial manner, and on bridges where there is much crossing on foot, planks or boards should be nailed or spiked across the ties, so as to form a safe footway. It is impossible to pre- vent people crossing bridges, and, this being the case, it is better to make the passage safe, not only for the general convenience and safety but for the conven- ience of track-men themselves. There are many bridges thrown over dangerous streams, with no way for pedestrians to cross except by stepping from tim- ber to timber, where to fall through would be certain death, and if caught by a train escape would be im- possible. Many of these bridges are so constructed that there is no room for a person to stand in safety while a train is passing, even were the fastenings secure, and even with plenty of room timid persons 74 FOOT-WALKS ON TRESTLE WORK. would incur imminent danger. In fact hundreds of persons have met their death in this way ; and as a notice at the end of the bridge prohibiting people from crossing amounts to nothing, it is best for the sec- tion-master to provide a safe foot-way, except on such bridges as require a guard night and day to prevent persons walking over. CHAPTER VII. DRAWING SPIKES SHIMMING. WASTE IN SPIKE-DBAWING CLAW-BARS THE BULL'S-FOOT SPIKE-DRAWING IN WINTER Loss BY CARELESSNESS SHIMMING : ITS ADVANTAGES OFTEN BADLY DONE SHIMS OFTEN ILL-MADE AND OF BAD MATERIAL-CONSEQUENCES SHIMMING IN FROSTY WEATHER How TO MANAGE IT- TAMPING THICK SHIMS SHOULD BE SPIKED TO TIES MA- CHINE-MADE SHIMS SHIMMING UNDER TIES, OR UPON CULVERTS, TRESTLE-WORK, ETC. WHAT COMES OF SHIMS WORKING OUT Bo AD-CROSSINGB WOOD-PILES. Drawing Spikes. THE various operations connected with track repairs necessitate the drawing of a great many spikes, which operation is usually very carelessly performed. The heads are pulled off or the spike is bent so that it can not be driven again, and a new one must take its place. A great many tons of spikes are yearly wasted by care- lessness in drawing and by bad handling afterwards. As claw-bars are usually made, it is impossible to draw a spike without spoiling it for future use. The claws should be so shaped as to take no hold of the point of the head, otherwise the head is either broken entirely 76 CLAW-BARS. off, or is bent so as to become unfit for use. Now, when the claws are made properly, all the force ap- plied to the spike in drawing it will come in a line with the body of the sjpike, so that it can be drawn straight. Some spikes are of bad shape to draw in good condition for future use, but with a claw-bar of the proper form, and care in drawing, a great many spikes can be saved. There are a good many kinds of claw-bars, some of which work well ; and there are several kinds of patent bars for pulling spikes which are well spoken of, but for some reason they have not yet come into general use ; and probably the old style of "bull's-foot " claw is as good as any, if properly made. It is, however, a difficult job to make a good claw-bar, but as it is an implement which is in almost constant use, it should be rightly made and used. Even with a good claw-bar, when not handled rightly, spikes are often broken, bent and twisted needlessly. A great many spikes are broken and destroyed by attempting to draw them in winter when the ties are frozen solid, and when they can not be drawn by any claw-bar without breaking. This is one instance of a vast amount of labor per- formed by repair-men that results in no good to the track or profit to the company ; much of which, in- deed, is rather an injury than a benefit, not only wasting time and labor, but destroying property in WASTK IN SPIKE-DRAWING. 77 place of saving it or keeping it from wear. It is one way of wasting time and destroying property to draw spikes for repairs when they are not needed. Track- men have a great desire to be busy, especially about train-time, and they frequently draw spikes for ^Dim- ming when it is not necessary, as in severe cold weather, when not one spike in ten can be drawn with- out breaking. Of course those drawn must be replaced with new ones, which are expensive. Every railroad company is paying out large sums of money for spikes, a great part of which might be saved by paying a little attention to the matter. But this is not all, for not only spikes, but chairs, bolts, etc., and often bars, hammers, and other tools are broken by careless use in frosty weather, so that it would be better for the company to pay the men for sitting by the fire than to have this kind of work done at such times. Those who have not given the subject special attention would be surprised at the amount of money that can be saved by exercising more care in this seemingly un- important matter. There are other ways of destroy- ing this kind of property, and it is singular that such wasteful practices are allowed to such an extent as they are. Some of the best-managed roads in the country have their spike account increased hundreds, not to say thousands, of dollars yearly, by the slash- ing, tearing, ripping style of doing work which some 78 SHIMMING. track-men have. It is frequently considered too much trouble to draw spikes, and they are driven in- to the tie out of the way, being hammered until the heads break off, when one more blow sinks it out of sight. This operation is sometimes performed to such an extent that a half-dozen or more spikes are jammed into a single tie, resulting in the loss of S0 ( many spikes and the injury of the tie, which is by no means trifling. Sometimes a chisel-pointed crowbar is used to force spikes from the rail. By placing the bar perpendicularly and using the rail as a ful- crum, the spike is bent sufficiently to allow the remov- al of the rail, when shifting iron ; and when, after- wards, another rail is put in its place, the spikes are driven up to the rail and so left. Old hands fre- quently do this, and there are miles of track served in this manner, with only a portion of the spikes tak- ing any hold of the rail. Track left in this condition is not safe ; and it has often been the cause of se- rious trouble. This matter is well worthy the atten- tion of railroad managers, and it is singular that it should be so generally overlooked. Shimming the Track. In winter, when ballast is frozen so that track can- not be surfaced by tamping, it is done by shimming, which is often performed in a shiftless manner, and SHIMMING. 79 many serious accidents have happened on track in con- sequence. If shimming is well done, it is one of the nicest and most important operations connected with track repairs. It prevents wear of iron and rolling stock to a greater extent than any other oper- ation consuming the same amount of labor. Some section-men make shims out of blocks of wood that have fallen from the tender, or have been thrown overboard by firemen when too large for their use, and sometimes they split off a piece from the end of a tie, make a wedge with a dull hatchet, drive it un- der the rail, and cobble it up in such a manner that it will roll and rack frightfully under a passing train. Track is sometimes raised on shims of considerable thickness so that the spikes scarcely enter the tie, and after a few trains have passed the spikes will not touch the rail, as every vibration of the rail forces the spike from it, where it remains. This is very un- safe. These shims frequently get loose and work out from under the rail, and a great deal of iron is ruined by being bent in the surface from this cause. Rails may often be found without support for several feet, the shims having worked out, and the rail so bent that it cannot be straightened without heating. It is not uncommon to see track-men go along the road, pick up the shims that have worked out, and slip them under the rail, when, if the rail has been 80 SHIMMING IN FROSTY WKATHER. sufficiently sprung in the surface, they may hold it for a short time ; but they will soon work out again, and then it may be necessary to hew off a little be- fore they will go under the rail, owing to its be- ing bent. In this manner track that has been raised on shims three inches thick will soon come down to half that thickness. This kind of work is practiced to a far greater extent than is generally supposed, and there is hardly any road-master but can find some bad shimming on his road if he closely exam- ines it. Much labor is wasted, when frost has left or is leaving the track at the close of the winter, in remov- ing shims that should be left under the rail. Of course shimming is rendered necessary by track be- ing thrown or heaved out of surface by the action of frost, and when the frost leaves, it is necessary to re- move the shims. In fact, this should be a busy time for section-men, where much shimming has been done, as it is often dangerous to let shims remain af- ter the track has settled to its bearing when the frost is fairly out. It has formerly been the practice on all roads, to shim only when the track could not be tamped on account of frost ; but it is now the custom on some roads to shim in summer, when it requires but slight raising to put the track in good surface. This is a gootl plan and should be practiced on all ON REMOVING SHIMS. 81 roads, as no doubt it will be when once its advan- tages become known. When joints are down but a trifle and the ties have settled to a good bearing, it disturbs ballast to tamp it, and, if rains occur soon after tamping, the track is likely to settle out of sur- face again very soon ; whereas, if a shim is placed under the rail, it will remain in good surface a long time. On looking at the surface of track, it may ap- pear to be all right, when, on a close examination of the joint-ties, they will be found a trifle loose just enough so to expose the ends of the rails to the pounding action of wheels, by which the iron is soon spoiled. It is better to shim such a joint than to tamp it, even in summer. A great deal of track that is shimmed in winter settles into first-rate surface in the spring, with the shims remaining in the track ; but it is the practice of section-men to remove the shims and raise the ties to the rail and tamp them. This should never be done, for it is worse than throwing away labor, as the track is not in as good condition as it was before the removal of the shims, and a fre- quent tamping is necessary to keep it in good surface, when if the shims had been allowed to remain no la- bor would have been required. Of course, shimming should have been well done when it is allowed to re- main, and not cobbled up on round sticks or as is often the case. 6 82 MAKING GOOD SHIMS. When a shim of considerable thickness is required, it should be spiked to the tie and other spikes driven through the shim, in the manner of spiking when no shim is used ; otherwise the track may spread and cause mischief, especially on curves. Shims should be prepared by machinery, of hard wood, and of va- rious thicknesses, bored for the spikes, and when used the tie should be adzed off smoothly so that the shim may have a good bearing. Ties that have been in the track for a considerable time will be found to be grooved under the rail, and, unless the groove is adzed out, the shim will break, and the portion under the rail will settle into the groove and thus materially alter the surface of the track. When track-men are obliged to furnish their own shims they make them out of any material they get hold of, sometimes out of a pine board knocked off the fence, or a block cut from a cedar fence-post, or something else which is worthless for the purpose ; and it is for the interest of railroad companies to furnish shims ready for use and see that they are properly used. Joints are often shimmed in winter when they do not really need it, for a joint may be considerably down and at the same time the ends of the rails lay perfectly solid in the chairs. In such cases it is bet- ter not to disturb it in frosty weather, as the iron is not subjected to unusual wear, and the loss from SHIMMING UNDER TIES. 83 breakage will overbalance any benefit that can be de- rived from shimming. In regard to making shims by machinery, no expen- sive apparatus is necessary, as any ordinary car or repair shop is furnished with all needful appliances for making shims to good advantage, and one man can make more shims and better ones in a day, in an ordinary repair shop, than a whole gang of section-men can hew and hack out in twice that time. Good hard timber can readily be sawed into shims of various thicknesses and packed into boxes to be sent where they are needed. Where many shims are used it will pay to rig a boring appar- atus especially for that purpose. This can be done with very little expense in any shop by arranging two bits of the proper size in position to bore both holes at one operation. It is best to bore the blocks before sawing them into shims. New roads which have not got their shops in operation, or short lines which have no extensive shops, affording facilities for making shims, will find it good economy to have them made at some private shop. It might be thought that sufficient has been said about shimming, but there is room for a few further remarks on the subject, especially on shimming under ties, on open culverts, trestle-work, etc. Blocks, or shims, of several inches in thickness, are frequently 84 SHIMMING UNDER TIES. used in such places, and as they are out of sight, they frequently work out, and remain out a long time before it is discovered. In all such places shims should be nailed or spiked to the stringer. It may be said that any one would know that ; but whoever will get on a locomotive, and ride over some roads, .will notice that the engine generally makes a lurch at every culvert or cattle-pass it comes to ; and the cause of this will be found, in many cases, to be owing to the shims being displaced under a portion of the ties. Engineers on some roads can tell on a dark night ex- actly where they are, without taking notice of sur- rounding objects, by a certain rolling or pitching motion of the engine when passing over certain cattle-guards or culverts. The shims may after a time be replaced, but while they are out the rails be- come bent in the surface, and no amount of wedging or shimming will straighten them afterwards. There are roads of considerable length where it would be a difficult matter to find a straight rail on a cattle guard or open culvert ; and this is owing mainly to shims working out from under the ties, or from under the ends of rail-plates, when no cross-ties are used. At other times the rail becomes bent by frost heav- ing the track at each end of the culvert, carrying the soil up and the ties or rail-plate with it, leaving the rails with no support for the width of the culvert or ACTION OF FROST ROAD CROSSINGS. 85 cattle-guard ; and then the rails must of course settle under the weight of passing trains, until they reach their former bearing. Track is not unfrequently raised gradually several inches by the action of frost, and this leaves the iron the same distance above its bearing unless it is shimmed. In frosty localities the action of frost should be closely watched, as shims that are thick enough for to-day's use may not answer to-morrow, owing to the constant raising of the track by the action of frost ; and such track needs shimming of- ten. There is no railroad company in cold sections of the country but has suffered more or less from the neglect of .section-men to put in shims when frost enters the ballast, and to remove them when it is leaving ; and, although, as previously stated, it is best under some circumstances to let shims remain, it is, under others, necessary that they be removed to prevent accident. There are other matters connected with the action of frost which are frequently overlooked, and which it may be proper to mention here. Planks at road-crossings are frequently raised- by frost so as to be caught by the pilot, and cause more or less damage. Sometimes these planks are so raised that they become grooved and scraped by bolts hang- ing from the pilot or from brake beams, and no notice is taken of it until a plank becomes loose, and then comes mischief. These planks should be watched and Ob DANGER FROM WOOD-PILES. kept in a safe condition by taking them up and pick- ing away from between the ties the frozen ballast, which is usually the cause of the plank being disturbed. It is obvious that if the ties rise with the plank there can be no danger ; but when the plants are raised by the expansion or heaving of the ballast between the ties, so as to draw the spikes from the ties, or the spike- heads through the plank, it then becomes dangerous, and should be attended to. Wood-piles are sometimes tipped over upon the track by the action of frost in the spring of the year, as it is leaving the ground. In winter long piles of wood are often placed as near the track as possible, leaving barely room for the safe passage of trains ; and when a thaw commences it may go on more quickly on the side next the track, in which case the top of the pile may be thrown so near the track as to be dan- gerous. When a wood-pile is seen to be settling to- wards the track it should not be watched too long be- fore taking measures to prevent it from falling. A pile may appear safe, when the jar of an approaching train might shake off a few sticks, which would be sufficient to cause damage that a little more care on the part of track-men might prevent. CHAPTER VIII. REPAIRING SWITCHES, FROGS, ETC. BBHT SWITCH-BODS THE THROW OF SWITCHES CONNECT- ING-BODS FROUS: CAST-STEEL PLATE AND RAIL FROGS- FASTENING GUARD-RAILS SHORT GUARD-RAILS USELESS TIXKERING. IN yards where much switching is done, running off at switches is a frequent occurrence, and switch- rods are often so bent that the gauge of the switch is made much too narrow. If these rods are not straight- ened the ends of all the rails at the head of the switch will be exposed to rough usage, as the switch-rails will not meet in line with the others. It is best always to keep spare rods on hand, to be used in case of a run-off. The bent rods can then be taken to the shop and straightened for future use. Rods may be pro- tected by placing a tie on each side of them, leaving just room enough between the ties for the rod to move freely. In case of a run-off, the ties will relieve the rods of the weight of the wheels and prevent bending. The throw of switches should be nicely adjusted, so that the head of the switch will meet in perfect line 88 SWITCHES AND FROGS. with the ends of all connecting rails. It is not uncom- mon to see iron at switches exposed to the action of wheel-flanges, and cut and gouged to such an extent as to require removal before it has served out half its time. Connecting-rods should be so constructed that they may be lengthened or shortened, as may be nec- essary, to adjust the throw of the switch, which would prevent unnecessary wear of rail, and also of loco- motive flanges. There are certain kinds of frogs which need much attention to keep them in place. The ordinary cast- steel plated frogs are bad in this respect ; but they are rapidly going out of use, giving place to elastic frogs and what are known as rail frogs. All short frogs are difficult to keep in place, and probably the rail frog is superior to all others in regard to stability. Frogs are often neglected after they become loose, both in their bearings and laterally ; this often results in the break- ing of the frog or in injuring the trains, and not un- frequently in both. Much injury is caused by putting a new frog with old iron ; that is, iron that has been in use so long as to be worn down considerably lower than the frog. Or sometimes a rail of lower pattern is used next the frogs, which causes the frog to be severely pounded by every wheel that passes. There is scarcely anything more disagreeable in railway practice than running a GUARD-RAILS. 89 locomotive over the hard, square, unyielding end of a steel-plated frog that is from to ^ an inch higher than the connecting rail ; but if you call the attention of the track-man to it, he is very likely to tell you that "it will soon wear down to the rail, and then it will be all right." But when there is the slightest difference between the height of the frog and rail, shims of iron plates should be used to bring them to a level. A nick should be cut in the plate for the spike, to pre- vent its working out. If the rail is higher than the frog (which is rarely the case), it can be chipped off on the bottom so as to correspond with the height of the frog ; and it will pay to be very particular in do- ing this kind of work. The fastenings to guard-rails should be of a more substantial character than they often are. It is com- mon to use cast fastenings on a great many roads, but there are guards on other roads with no fastenings but ordinary spikes, and a short guard-rail can not be well secured by any number of these alone. In the absence of castings it is common to fit a piece of plank into the throat of the guard and spike it to the tie. This answers a good purpose, but not less than two should be used to each guard-rail, and the more the better as many as there are ties to spike them to. One of these braces alone, if placed near the middle of a guard-rail, is worse than nothing ; for there is, of 90 GUARD-RAILS. course, more or less strain on the end of the guard- rail, as it is pressed by the flanges of wheels, and if only spikes are used at the end they will yield con- siderably. Now if there is an unyielding fastening in the middle, as is often the case, the shock takes effect in the opposite direction, at the other end of the guard ; and as trains pass in different directions the action is reversed, the guard-rail acting as a double lever, with the single plank or casting in the middle as a fulcrum. In this manner a guard-rail will soon be knocked loose, and not unfrequently thrown entirely out of the track ; and the man who spiked it will wonder why it is that the brace he took so much pains to place in the center did not prevent its getting loose, when it was, in reality, the cause of it. The inefficiency of short guard-rails was mentioned in a previous chapter ; but as they will, no doubt, be frequently met with by repair-men, I should advise them to take them up, throw them in the scrap heap, and use good long ones instead, such as can be secured in place and serve their purpose satisfactorily at all times. The common practice of putting a piece of plank or a car stake between the frog and the guard-rail, for the purpose of securing the latter, is a bad one. Guard- rails sometimes receive severe pounding, and the frog must receive a portion of the shock, which will in time USELESS TINKERING. 91 loosen the spikes which hold it in place, unless it is well shouldered into the cross timbers that support it, which is not always the case. There is usually an im- mense amount of useless tinkering done among frogs and switches that serves only to pass away time which the company must pay for, and makes a great show of work, while accomplishing nothing. A great deal of work, too, is done on track repairs before it is needed, for the sake of being busy, at a useless waste of time and money. Of course there will occasionally be a slack time, or times when there is nothing particularly urgent on hand to do ; and it is at these times that the foreman of track repairs has to show his experience and judgment, in placing his men where they can be best employed for the interest of the company. CHAPTER IX. RENEWING TIES SHIFTING IKON. THE WORK NOT so SIMPLE AS IT LOOKS NEEDS TO BB DONE INTELLIGENTLY DIFFERENCE OF TIES How TRACK is AFFECTED BY CHANGING TIES RAILS: WHEN ENDS ARE BROOMED STEP-CHAIRS FOR LAYING RE- PAIRED IRON ADJUSTING REPAIRED RAILS SPIKE- vDRAWiNG PRESERVING THE GAUGE UNCURVED IRON FOR CURVES. WHEN ties have been selected and laid according to the directions given in a former chapter, it will be comparatively easy to replace old ties with new ones ; otherwise it will be difficult to do it prop- erly. I do not mean to be understood that it is a very difficult affair to take out a decayed tie and put a new and sound one in its place, as is done ordina- rily ; but to do it well requires considerable care and attention. The work is, however, too often entrusted to a squad of inexperienced men, with no one to act as foreman, under the delusion that any man or gang of men is capable of doing it. This is a mistake, and a serious one too, under which some of the best track-men in the country are laboring. It is not gen- RENEWING TIES. 96 erally known by section-masters, or even road-mas- ters, that a small tie has a heavier weight to sustain than a large one, and that therefore it requires some skill and intelligence to manage properly the appar- ently simple operation of renewing ties. It is easily understood that a small tie will settle into the ballast further under the same load than a large one, and that the rail will, in consequence, spring considerably more when supported by the former than when over the latter. Now let us suppose that several small ties are placed next to several large ones and that the small ones settle an inch more than the large ones, (which is not an extravagant supposition) ; it is ob- vious that the small ties are subjected to a blow of six or eight tons, more or less, as the case may be, falling one inch, in excess of what the larger ties have to sustain. Of course the section-men, in renewing ties, should remove only such as are decayed. When ties vary much in size, as they usually do, it is only the small ones that require removal, as the large ones are capa- ble of doing duty for a year, or perhaps several years longer. If they have been assorted when first laid, and those of a uniform size laid together, of course each set of equal size will be so far decayed as to ren- der it necessary to remove them all at one time, while the next or adjoining set (length of iron), if larger, 94 RENEWING TIES. may remain for a time longer. In this way tbe rail will receive a uniform support, as well when the new ties are under it as it did with the old ones. If the ties have been laid promiscuously, without regard to size, then, in removing those which are decayed, a tie will be taken out here and there ; and as a new tie, well tamped, gives the rail a more solid foundation than an old one, it has a bad effect on rolling stock, and on the track also, giving the latter an uneven sup- port. The condition of track, in regard to its so- lidity, is subject to two changes under the operation of removing ties when it is done at random : first, by disturbing the road-bed under the ties newly laid, while it remains solid under others ; next, after the second tamping of the new ties, which is necessary soon after they are put in, they become the most un- yielding by reason of the greater solidity of the wood now resting on an equally solid bearing in the ballast. Any one riding on a locomotive over a track, after ties have been removed and replaced at random, will ap- pear to travel over a very uneven surface, owing to a want of uniform support by the ties. Thus it will be seen that there is room for the exercise of as much care and attention in the simple operation of renew- ing ties as in laying them at first, in order that the track, and the company, may receive the full benefit of so expensive an operation. UNIFORMITY IN TIES SHIFTING IRON. 95 Because a small tie has a heavier load to sustain than a large one, it follows that when several small ties are laid together, they will, under some circum- stances, settle an inch or more in excess of larger ones placed adjoining them. This may appear absurd to many railroad men, especially to those who have had the good fortune always to have been employed on roads so well tied that there is barely room between the ties for tamping ; which have, in fact, almost a solid bed of timber with rails laid on of the heaviest pattern. Unfortunately for the railroad community, however, and the community at large, there are but few such roads in the country ; and those whose ex- perience has been on roads where ties are laid very scatteringly and with a light rail will have no diffi- culty in finding ample proof of the correctness of what has been said. Shifting Iron. When a rail gets badly broomed at the ends, it is taken to a shop and repaired by welding on a piece of bar-iron to level it up to its former shape. A great deal of iron remains sound and in good condition throughout its entire length, after the ends have be- come battered so as to render them unfit for use. It is therefore a matter of economy to repair such rails, and put them to further use, rather than to put new 96 SHIFTING IRON STEP-CHAIRS. iron in their place, as iron that is well repaired and properly replaced in the track will answer nearly as well as new iron for a long time. It requires con- siderable care, however, in replacing it in the track, to make repaired iron pay. Sometimes the end of a rail that has been repaired is placed next to one that has not been worn or battered sufficiently to require removing. Tn such cases the ends of the repaired rails, being higher than the adjoining ones, are exposed to a severe pounding and are soon spoiled, so that re- paired iron does not always pay expenses. In laying repaired iron, what are known as step-chairs should be used. These may be made of any of the ordinary styles of cast chairs, but with the rail seat on one side lower than that on the other, so that' rails vary- ing somewhat in height may be placed together and yet form a true and even joint, preventing all unnec- essary wear or pounding of iron. The lips of step- chairs should be made low and have both sides alike, so that they may be used either side out, or on either side of the track, as occasion may require. It is best also to provide chairs of various patterns, with refer- ence to the height of the step, that, varying slightly, they may accommodate any variation in the height of rails. The expense of furnishing these chairs is but a trifle as compared to the saving they effect in the wear of iron, and it is economy to use them even RELAYING IRON DRIVING AND DRAWING SPIKES. 97 when the variation in the height of the iron is very slight. The various operations in repairing track render it frequently necessary to draw spikes from ties. Now if, in replacing iron, the rails can occupy exactly the same place as those taken out, and leave the gauge correct, it is better to fill the spike-holes with sand and drive the spikes in the old holes. For if these are driven in new places every time, the tie soon be- comes full of holes, which fill with water. Thus the timber is softened under the rail and soon rots, while all other portions remain sound. It is best, there- fore, to drive spikes in the old holes, after filling or plugging them up, unless there is some good rea- son for driving them in a new place, in which case the old holes should be tightly plugged to keep out water. In putting new iron in the place of old, it is the cus- tom with many to draw the spikes only on one side of the rail. In some cases this may be done to good advantage, as it will save considerable labor, as well as the damage to ties and spikes which is the result of careless drawing. As old track is usually wide gauge, if the new rails are wider on the tread than the old ones, the gauge may occasionally be made correct or nearly so, though the spikes are drawn on one side only. But it is not worth while to be too par- 7 98 ADJUSTING REPAIRED RAILS CURVES. ticular about saving labor in this work to the sacri- fice of a true gauge, and better, therefore, as a rule, to draw all the spikes. Several miles of track might have been seen, not long ago, on what is considered a first-class road, where the laying of new iron had reduced the gauge half an inch. The rails in conse- quence were wearing out rapidly, and could last but a short time under those conditions. In the same way the use of iron of some other pattern, with a broader base, might render a gauge ^ an inch or more too wide ; and yet, judging from the practice of some track -men, they are not aware that track iron is made of more than one size or pattern, but believe that all rails are alike. In renewing iron, as in laying new track, curving is often neglected. A car load of iron is run, per- haps, hundreds of miles from where it was loaded, to the spot where the iron is to be used, when it is distributed from the car and laid without regard to curving or straightening. If the iron is to be laid on straight line, this plan is well enough, care being taken to straighten such rails as have been kinked in handling ; but if it is to be laid on a sharp curve, it is better to unload it carefully at the end of the curve, and then it can be properly curved and laid from the iron car, or a hand car, as in laying new track. BELAYING CURVED IRON. 99 In relaying iron that has been taken from the track and repaired, it frequently happens that some which has been in use on a curve is relaid on a straight line. In such cases the curve should be well taken out of it before laying it. At other times it is found convenient to lay on curves iron which has previously been used on a straight line, and this is often done without curv- ing it. This matter does not generally receive the at- tention its importance demands. Iron is taken out for repairs and sent to a shop, which may be many miles away, and when it is ready for use again it is likely to be sent to some other part of the line, far away from where it was taken out. As there is no remedy for this, all iron coming from the rail shops should be closely examined before laying it, to see that it is in proper shape. The operations of removing, repairing and relaying iron, are, alto- gether, expensive, and if not well done will not pay. From the report of the New York State En- gineer, for year ending September, 1869, it ap- pears, that the cost for repairs of iron in road bed, in that State during the year, was $4,717,907.54 ; and no doubt, fifty per cent, of this cost might have been saved by proper care and attention in laying the track, and by giving it proper care and attention afterwards. The cost of maintaining the permanent way is one 100 UNNECESSARY EXPENSE OF PERMANENT WAY. of the greatest obstacles to the profitable working of any railroad ; but, as before said, this expense, on some roads, is more than double what it need be, if proper measures were taken to prevent all unnec- essary wear to track iron. CHAPTER X. SNOW AST) ICE. SNOW-PLOWS INSUFFICIENT JEALOUSY OF MASTER MECHAN- ICS A HINDRANCE TO THEIR IMPROVEMENT OTHER REA- SONSCLEARING THE FLANGE-WAY SOME METHODS OF DOING THIS. IN some sections of the country the expense of re- moving snow and ice from railroad tracks is enor- mous, and as the work is usually done by section- men, and often charged to the account of track re- pairs, it may be proper to offer some hints on the subject. The clearing of snow from railroad track has not received sufficient attention from managers, and track- men are in a great measure powerless in this matter without the co-operation of the superintendent and master mechanic. The last named official is usually on hand in case of a severe storm, with a huge snow- plow, constructed in his shop, after his plan. This commonly requires the united efforts of from three to six locomotives to move it through enormous drifts of 102 SNOW PLOWS. snow, or through the deep cuts that are filled with it ; and when once the monster, with wings extended, has passed over the line, it returns to be made much of by every mechanic who had the least part in its con- struction, and increase the self-complacency of its de- signer. There is hardly any first-class railroad in snowy parts of the country but is provided with some kind of " big snow-plow," and, as a general thing, they are useful for removing heavy drifts of deep snow; but they are apt to leave large quantities in the flange-way, which soon become packed and frozen into solid ice, offering a great obstruction to trains. What is thus left to pack down in the flange-way is usually neglected by the master mechanic and those under his charge, and track-men are left to their own resources to remove it, and it not unfrequently happens that when a section-master applies to the foreman of the shop for aid in perfecting or repairing some imple- ment for clearing ice from the 'flange, he is insulting- ly turned off with the reply that " the big plow has been over the road, and that is sufficient." When the first railroad was built in this country, it was asked : " Can we run it in winter on account of snow?" It was a question not easily answered then, but after a few years' experience it was demon- strated that, with proper appliances, snow would not seriously interfere with railroad traffic, or, at least, SNOW PLOWS. 103 that the difficulty was not an insurmountable one. Years later, very goo'd snow-plows were put in opera- tion on some roads, but even the best of them were not adopted on roads other than those for which they were built, and there is not to this day any standard snow-plow in use. The reason assigned is the great reluctance of master mechanics generally to adopt each other's improvements. However this may be, it is certain that no thoroughly efficient snow-plow has ever come into general use, and of all improvements of a mechanical nature, pertaining to railroads, the snow-plow may be said to be in the rear. There seem to be at least two good reasons for this : one as stated above, and the other that the article is needed only a portion of the year, and it is somewhat in the condition of the roof of a certain man's house ; when it was fair weather it needed no repairs, and when it rained he could not repair it. So with building a snow-plow ; in hot summer weather, or in pleasant weather in autumn, it is forgotten ; and when every one is up to his ears in snow it is too late to commence building one, as winter will soon be over and it will not be needed. This is the excuse on some roads, year after year, for not building a first-class snow- plow ; and winter after winter their trains are lost in some severe storm and not heard from for days at a time. When the snow is all gone in the spring, the 104 CLEARING FLANGE-WAYS OF SNOW AND ICE. managers conclude they have had an unusually hard winter and probably will never see the like again, that it is at least doubtful if a snow- plow will be needed the following winter and so none is built. This is the practice of many companies year after year. But a more particular consideration of the snow- plow belongs to another chapter. The matter in hand is the work of clearing track of snow and ice, in which track-men are especially interested. When the flange-way of the track becomes filled with hard snow, which soon forms into ice, it offers great resistance to passing trains, and the wood or coal pile is correspondingly diminished. This impor- tant matter is often neglected by track-men, who, as a general thing, imagine that if the surface of the rail is clear, and passenger trains make time, and if frieghts are not very much behind, the track is all right. They do not consider that the passenger en- gine which has passed them with such apparent ease is using a large amount of fuel in excess of the ordi- nary quantity, or they do not notice that the freight trains are running with several cars less than their usual number, on account of the flange being full of snow and ice. It is no excuse for to-day that the flanges were cleared out yesterday , for when there is snow on the ground, it is constantly sifting along and DEVICES OF CLEARING FLANGE-WAYS. 105 drifting into the flange-way, where it is soon packed into ice by passing trains, and makes hard traveling. Some roads in the country have an apparatus attached to the front of the locomotive or under a car for clear- ing flanges as the train passes along. This is a relief to track-men, and, if the contrivance works well, it is equally beneficial to train-men and profitable to the company. It is, however, difficult to operate such appliances successfully, on account of the liability of the scraper to catch on chairs, frogs, crossing-planks, etc. There is in use on some roads a very efficient contrivance that can be raised on approaching cross- ings, etc., but owing to the difficulty of raising it at the proper time, it has not come into general use. In most cases, track-men cannot make better use of their time in winter than in clearing the flanges, and by doing this thoroughly they may save the company a handsome sum out of current expenses. CHAPTER XI. A WORD TO SUPERINTENDENTS AND ROAD- MASTERS. INEXPERIENCED SUPERINTENDENTS APT TO APPOINT IN- EFFICIENT ROAD-MASTERS ROAD-MASTERS NEED A PRACTICAL KNOWLEDGE OF DETAILS IN REPAIRS THEIR DUTIES OFTEN TOO MULTIFARIOUS SECTION-MASTERS NEED MINUTE INSTRUCTION RIDING IN "PALACE CARS" ROAD-MASTERS AS LIKELY TO INJURE THE ROAD BY ZEAL FOR ECONOMY AS BY EXTRAVAGANCE As A CLASS THEY ABE NOT OVER-WILLING TO BE INSTRUCTED. THERE are many railroad superintendents who owe their appointments, not to their experience in any capacity as railroad men, but to a financial interest in the road, or through the favor of their stockhold- ing friends. These gentlemen frequently make poor selections in the choice of men to act as road-masters. They very naturally suppose that any one who has been found capable of acting as engineer or engi- neer's assistant will make a good road-master, and to a certain extent this supposition is correct. There are, however, very few men whose experience has been limited to engineering who make good road-mas- THE SELECTION OF ROAD-MASTERS. 107 ters, because they have had no opportunity to observe the many important details of repairs, which they must leave to the section-masters. These, as a class, do not take as much interest in the matter as they should and generally depend on the road-master for instructions ; and it is therefore important that those who act in the latter capacity should be men whose practical experience enables them to instruct section- masters in all matters in their line of duty. When railroad building was in its infancy, or rather in its ".teens," there was a lack of experienced railroad men and many companies were forced to employ in- competent and inexperienced persons. Now, however, the case is different, and notwithstanding there are so many miles of road now in course of construction in this country, the supply of good men in any capacity is more plentiful than ever before. It is not difficult at the present day to procure a first-class man as road- master, and as the superintendent has no more important assistant than that functionary, it is important that he should be very careful in making the appointment. It is also important, when a superintendent has secured a good road-master, that he should not burden him with too many responsibilities. He is frequently expected to act as conductor of a gravel or wood train, as wood agent, agent for the supply of bridge, and fencing timber and lumber, besides a host of other 108 INEFFICIENCY OF ROAD-MASTERS. duties, which he cannot perform without neglecting important matters on the track. A superintendent should. never require a road-master to perform any service unconnected with track repairs if it can be avoided. The business of road-master, if performed thoroughly, requires the constant attention of a wide- awake, energetic man, and it is not economy to re- quire him to perform many duties outside of his de- partment. A man who has had practical experience on track repairs, first as a common laborer, then as a second hand, and finally as section-master, and who has keen observation and business tact, will make a better road-master than one who is a professional en- gineer with no other qualifications. Road-masters are not generally careful enough to give full instruction to section-masters ; and whatever particular is thus overlooked by the former is apt to be left undone by the latter, much to the disadvantage of the company. It is too much the practice of road-masters to do a great part of their business in the office, or while rid- ing in a Pullman palace car from one end of the road to the other. There are a great many roads having elegant cars, gilded in the highest style of art, running over track that is in a wretched condition, owing, in a great measure, to carelessness on the part of the road- master. It is not, of course, always the fault of the DUTIES OF ROAD-MASTERS. 109 road-master that the track is in a bad condition, be- cause sometimes when the ties are decayed and require removal, the superintendent will not furnish the nec- essary material for repairs in the way of new ties or iron, and the road-master is consequently restricted in the performance of his duty. But perhaps no greater cause can be assigned for the bad condition of railroad track throughout the country than the desire on the part of the road- master to make his account as light as possible. It is not expected that a road-master will either freely use the company's money to build up his own reputa- tion, or that he will practice economy to such an ex- tent as to injure the road ; but it is sometimes the case that he has full permission to order all the mate- rial he may think necessary, and he will now and then abuse this privilege. That is to say, he will or- der more new ties or iron than are really necessary, for the sake of establishing a reputation as a first-class road-master, which reputation is gained at the com- pany's expense. There are others who take a differ- ent view of the matter, and, seeking to gain a name for economy, do not order as many ties or as much iron as are really necessary for the good of the com- pany. These extreme practices have a common object in view, viz., to make the reputation of road-masters, while both are fatal to the interests of the companies. 110 DUTIES OF ROAD-MASTERS. A section-master cannot be expected to keep track in good order without being supplied with the neces- sary material, and when that supply is furnished it should be the business of the road-master to see that such material is properly used. If he has any section- master who does not thoroughly understand how to use the material properly, he should give as much of his time as possible to the instruction of such sec- tion-master and the supervision of his work. Road-masters may gain valuable information by reading what others have to say, who have had op- portunity to observe the various effects of certain prac- tices in track repairs. Perhaps it may not sound well to say that road-masters, as a class, are the most stubborn of all classes of railroad men in their unwillingness to receive instruction from ' others. Such, however, is the case. But while some never try to learn, and some cannot learn if they try, there are others (let us hope the number is increasing) who can and do profit by what they read. The most important points connected with track re- pairs have now been discussed. There are, however, other matters connected with the operation that need attention, and a few words on the subject will be sufficient to give some section-masters or track-men generally some ideas that may be. new to them and valuable to the company. TO SECTION-MASTERS. Ill It has been pointed out that side-ties are often im- properly laid. Here is an important subject for the consideration of the section-master. It is the cus- tom with most section-masters to run a hand car over their track day after day and when they come to a bad joint to stop and " fix it ; " and there are certain joints that require " fixing " every day. This is, as" before stated, owing to the position of the side-ties. The proper way to avoid this every-day tinkering is to dig away the gravel, draw the spikes, and put the misplaced ties in proper position ; and this meth- od is true economy, for the common practice has cost many a railroad company thousands of dollars which might have been saved by better management. CHAPTER XII. ON FIEE AND WATER AS ENEMIES ALSO ON PKESEBVING FENCES. WASHING ATVAY OF EMBANKMENTS INSTANCE OF NEGLECT AND ITS CONSEQUENCES VIGILANCE NEEDED AT THE SEA- SON OF FRESHETS DUTY OF SECTION-MASTERS POWER OF WATER NOT FULLY REALIZED BY SECTION-MENACTION OF WATER IN DEEP CUTTINGS SURFACE DITCHES HAND- CAR PRACTICE FIRES : BURNING WASTE ; BRIDGE-BURN- ING, AND ITS CAUSES BREAKS IN FENCES MAY BE HIDDEN BY WEEDS FALLING TREES DANGER OF LEAVING FENCES BROKEN. IN many sections of the country the nature of the soil is such that a sudden fall of rain will frequent- ly wash away the embankments ; and many a frightful accident has occurred in consequence of a rain fall which the section-master has not regarded as at all dangerous. But in no case are vigilance and promptness more needed. Even in the night-time, if a section-master is awakened by a sudden and se- vere storm, it is best for him to bestir himself, and look over his track before any train is due. The writer once cautioned a section-master to look closely CARE QF ROAD-BEDS. 113 to an embankment composed mostly of sand, in which a drenching rain had made a small channel, and which it was rapidly undermining ; and by reason of his giving no heed to the warning a whole train was wrecked, with a loss of several lives and several thou- sand dollars' damage to property. This is not men- tioned as a solitary instance of the kind, because occurrences of this kind are frequent at some seasons of the year. Within a few years a station building on a New England road was washed entirely from its foundation, and an excavation one hundred feet in depth was made on the site of the building. This was done in less than an hour's time. Such an oc- currrence, though an extreme case, may, nevertheless, serve as a warning. Care of Road-Bed in Freshets. Attentive readers of the daily papers cannot fail to notice the frequent occurrence of frightful accidents at certain seasons of the year, caused by the sudden washing away, or undermining, of embankments. It will be seen, however, that these do not take place so often in the spring and fall of the year, when freshets and storms prevail, because at such periods all hands are on the watch. Section-masters are more vigilant ; engineers run their trains with greater caution ; brake- men, instead of taking the most comfortable vacant 114 CARE OF ROAD-BEDS. seat they can find, sit astride the brake-wheel, ready for action at the first signal of danger. It is in mid- summer, when the rough spring weather is over, and the usual spring freshets have passed, that some of the worst accidents on record have happened. These are attributable to the sudden and severe storms which are frequently experienced in this country, crossing it from the Pacific to the Atlantic. It is not pleasant for a railroad man to take a hand car, or go on foot, over several miles of track in a severe storm ; but every section-master should bear in mind that at such times his services are most valuable to the company. It is his duty to make exami- nations, especially of those portions of road-bed which he may have reason to believe most liable- to damage by the storm ; for, of course there are places on every railroad that are more likely to be affected by storms than others. It is to be regretted that the average section -master is not aware of the power of water, and does not real- ize the damage that may be done in a short time by even a small quantity of water when condi- tions favor its action. Miners in California use water to tear down mountains, and, if properly ap- plied, a very small quantity accomplishes great re- sults. Of course they use artificial means to bring the water to bear with its greatest force ; but ua- ACTION OF WATER IN DEEP CUTTINGS. 115 ture has her means too, which are ample, in given circumstances, to invest water with terrible powers of destruction. For example : In heavy cuttings serious accidents have occurred by the undermining of boulders and huge rocks, by the action of a very small quantity of water in a short time. There is a road in this country which occupies an enviable position on the list of first-class roads, and yet has had its full share of disaster ; and the action of water in deep cuttings has been to it the greatest cause of danger and damage. All roads in mountainous districts are more or less troubled in the same way, yet some companies, by taking proper preventive measures, have suffered com- paratively little. Surface ditches are probably the best safeguards against the danger under remark ; and it is strange that they are not more generally used for that pur- pose. A surface ditch is one that is dug on the top of the slope, but at a sufficient distance from its edge to prevent the water in it from breaking through and rushing down the slope. It is not expensive, the protection it gives to track is considerable, and track- men should see that one is dug in all places where it may be needed. 116 THE PREVENTION OF FIRES. Hand-Car Practice Fires. When section-men are passing over the road with a hand-car, going to or from work, they do not usual- ly take as much notice of matters along the way as they should, especially in regard to fire. Careless firemen frequently throw overboard handfuls of dirty waste, which at any time may be ignited by a spark from a passing locomotive. Hence the fire may be carried into the dry grass by the roadside, afterwards into the fence, and soon to the hay-stacks, buildings, wood-piles, etc. There are certain times in the year when such accidents are more likely to occur than at others, and much property is destroyed in that way, which, with proper attention, might have been pre- served. I do not undertake to say that all fires of this nature may be prevented; but it is notorious that track-men frequently pass handfuls of burning waste, or a stump that has caught fire from a spark, without deeming it worthy of notice. Now, when a gang of track-men engaged at work discover a smoke on a line, they should at once attend to it ; and it should be a rule at all times never to neglect the least indication thai a fire has caught on the line. On more than one occasion expensive bridges have been destroyed, owing to the section-men's neglect to stop the hand-car and remove a live coal of fire THE PREVENTION OF FIRES. 117 dropped by a locomotive, or to put out a fire caused by a spark from a smoke-stack lodging in a decayed spot of timber. It is well known that a bridge may be perfectly safe in regard to the soundness of its timbers, and yet have a small knot partially decayed, or " punky, " as it is termed. This does not impair the strength of the timber to any great extent, but it is extremely combustible and may be ignited by a single spark ; and when the fire has "once caught, it may remain for days unnoticed. Then all at once, when the wind is right, the entire structure may be consumed in a few moments. It will thus be seen that bridge-burning does not nec- essarily show neglect on the part of track-men ; for, as above stated, fire may remain a long time in the timber without being discovered, and at last spread too rapidly to be checked. All these are exceptional cases. It is a good plan for the track-men to examine bridges in dry weather, every time they cross. On some bridges that have cost large sums and are in exposed places watchmen are employed night and day, yet, even with this precaution, many expen- sive bridges have been destroyed by fire. Small bridges, and stringers on culverts, etc , need watch- ing as much as larger structures; as not unfre- quently a coal or spark may drop on a stringer or 118 BRIDGE-BURNING FENCES. rail-plate, and so burn it as to cause a train to fall through. Some of the worst wrecks on record have been taken out of culverts where a stringer has been nearly burned through. Fire and water are admirable servants to railroad men, but if not watched narrowly they are apt to prove their worst enemies. Fences. It is of the utmost importance that track-men should note well the condition of fences. In some places these are so overrun with weeds and under- brush that a serious break may be hidden from a careless eye ; and, in fact, it is too often over- looked. In other cases a rail will be knocked off the fence, or a break be made by a fallen tree ; and it not unfrequently happens that such damages go from day to day unrepaired, giving cattle an opportunity to get on the track. Now when cattle are pastured alongside of a railroad, they are tempted by the good growth of grass across the fence, and are generally more apt than the track-men to no- tice a break in the fence. Surely it is far better lo stop a hand-car and repair a fence, than to sub- ject a company to damages for killing stock, with the additional expense, occasionally, of a wrecked train. PRESERVATION OF FENCES. 119 In a word, men when passing over the road with a hand-car should keep their eyes open, and be prompt to remedy every defect they discover. It should be a rule never to postpone any work of re- pairs that can be done on the instant. CHAPTER XIII. ON RAILROAD ACCIDENTS. PREVENTABLE AND NON-PREVENTABLE ACCIDENTS ILLUS- TRATED NEWSPAPER CRITICS A WORD TO NEWSPAPER MEN WHAT ACCIDENTS MAY BE CLASSED AS UNAVOIDA- BLECOLLISIONS : FROM BREAKING OF CAR-COUPLINGS ; FROM MISUNDERSTANDING BY TRAIN-MEN ; BETWEEN GRAVEL AND PASSENGER TRAINS CHEAP AND IGNORANT FOREIGN LABOR PROMPT USE OF LIGHTS NARRATIVE OF A COLLISION BROKEN (USUALLY CHEAP) AXLESCRACKED WHEELS BROKEN RAILS WHO is BLAMEWORTHY MIS- PLACED SWITCHES FALSE ECONOMY CONCLUSION. To say that all railroad accidents might be pre- vented would be to make a rash assertion ; but to say that a large portion of them might be avoided would not be extravagant. When railroad accidents are classified, it is seen that there are some classes, all, or nearly all, of which might be prevented by means within the power or every railroad company. And there is one class at least which it would seem cannot be prevented by any human power or forethought. In the latter class may be reckoned, in the present state of our knowledge, such as are caused by sudden UNAVOIDABLE ACCIDENTS. 121 and severe storms, which tear away embankments or precipitate rocks and earth upon the track in deep cut- tings or on mountain sides. This class of accidents has been incidentally mentioned when cautioning track-men to be vigilant in case of storms, and pre- vent accidents as far as possible by giving warning to trains in case of danger. There are, however, cases when it would seem that the utmost vigilance on the part of track-men would not prevent disaster. Many times men have been sent over the road to see that all was safe, just before a train was due ; yet, during the short space of time between their passing a cer- tain point and finding it safe and the time for the ar- rival of the train at that point, a violent storm has swept away the track, and the train has been precip- itated into an awful chasm. Accidents of this kind are not unfrequent, and there does not seem to be any way of preventing them except by stationing men along the line in places where such accidents might occur, to warn trains of danger. This has been, and continues to be, the practice on some roads ; yet, not- withstanding the precaution, such accidents have still occurred. The illustrated newspapers have interested the public on many occasions with engravings of these frightful disasters, taken from a sketch made on the spot by "our special artist." These illus- trations are usually accompanied by very minute de- 122 UNAVOIDABLE ACCIDENTS. scriptions of the catastrophe, and generally wind up by assuming gross carelessness on the part of some one, and charging the officers of the road with neglect of their duties. The daily papers of the country have of late, and indeed for years past, been very severe on the rail- road managers in their accounts of what they usually term " the last railroad murder. " In many cases such language is hardly too severe ; for although it would not be fair to suppose that any railroad man- ager would deliberately subject himself to so serious a charge, yet the frequency of accidents on some roads makes it clear that there is far too little regard for hu- man life or the interest of the road. On the other hand, it would be well for newspaper men to bear in mind that in railroad operations, as in every other business, accidents will happen in spite of every effort to prevent them ; and in such cases it serves no worthy purpose to occupy two or three columns in abusing the manager of a railroad. All such disasters as are caused by act of Providence, of course, cannot be prevented by any human agency, and no one should be blamed for them. Among these may be classed such as are caused by tornadoes, lightning, and those sudden and awful rain storms that sometimes visit va- rious parts of the country and destroy hundreds of feet of enbankment in a few moments. Fires may, WIIAT ACCIDENTS ARE UNAVOIDABLE. 123 under some circumstances, be properly put into this class of accidents ; so may, in some measure, the breaking of wheels, axles, etc., which can not always be avoided. Although these may have been selected with great care, and thoroughly tested in regard to their strength, they will at times give way without any apparent cause. There are other accidents of a kin- dred nature which may also be classed as unavoidable, such as the breaking of car-couplings, for instance. It is generally the custom to make car-couplings of sufficient strength to withstand a much heavier strain than they are ever expected to be subjected to. This is done as a measure of safety, and the idea is correct; but the constant friction to which the links are exposed will, after a time, wear and weaken them to such an extent that they frequently fail to bear the strain imposed upon them. Trains have parted while ascending a heavy grade, when, if there had been no brakemen on the detached cars, they would of course have run back down the incline. And sometimes a collision has occurred with a following train. These accidents have been rather more numerous than is generally supposed. Formerly they were more fre- quent than now, as it is a general rule on all roads to station a brakeman on the rear car to prevent them. This precaution does not always suffice, for the reason that there are often so many cars on the detached 124 COLLISIONS. portion of the train that one brakeraan can not con- trol them, and if the train following has been running a little closer to the train ahead than the orders allow, a collision is the result. This may be attributed to mere carelessness, and sometimes at least the charge would be fairly made. A rear brakeman, by leaving his post for a short time to have a friendly chat with his next brakeman, has been the immediate cause of such mischief. But it not unfrequently happens that a coupling link works the pin out when the train is on a descending grade, and thus the train is divided. This can not fairly be charged to carelessness ; for no amount of care and attention would prevent the pos- sibility of the pin working out, though it might pre- vent serious consequences ensuing. The breaking of links is in most cases due to their becoming much worn, bent and twisted, and thereby rendered unsafe. Doubtless many accidents are caused by the use of links in this condition. As soon as a link shows the least sign of weakness it should be laid aside. These accidents, though occurring in many different ways, may be generally classed as avoidable. Yet it is at times extremely difficult to say who is to blame and how much. A misunderstanding between train- men and others interested in the running of trains is the most common cause of collision ; and when this is made apparent, and all parties are found to have acted COLLISIONS CAUSED BY CARELESSNESS. 125 in good faith, it seems hard to censure anybody. Yet it would seem that either the rules of the road must be defective, or the persons employed to carry them out deficient in the necessary intelligence and care- fulness. At the present day, however, such accidents are less frequent than formerly, There are obvious reasons for this, which will be apparent to any railroad man on giving the matter a little thought. There is now and then an account in the newspapers of a frightful collision on some of the old roads; but this class of accidents is mostly confined to new roads, where no regular system of operating has yet been es- tablished, and where ballast trains, etc., are running, which are very likely to be out of time, or directly in the way when regular trains are due. With few ex- ceptions, the most frequent and destructive collisions have occurred on new roads, between gravel and regu- lar trains, owing to the former blocking up the road. This is no "inscrutable dispensation," bat the result of sheer carelessness. Any accident that is caused by ignorance or neglect, is, of course, of the avoidable kind. If railroad superintendents would exercise more caution in the selection or appointment of men to responsible positions (and what position is not a re- sponsible one?) there would be fewer collisions. It has become the custom of late, with most railroad 126 COLLISIONS "ECONOMICAL MANAGEMENT." companies, to put a certain class of foreigners to per- form duties which, for the profitable management of the business, require more intelligence than they gen- erally possess. There are men of this sort in charge of working trains, on many roads, who can scarcely tell the time by a watch. This is a specimen of the "economy" before mentioned, and probably no one has practiced this kind of economy for any length of time without furnishing ample evidence to condemn it, and to show the importance of putting none but in- telligent, wide-awake men in charge of working trains. In regard to collisions commonly viewed as un- avoidable, many have no doubt occurred in time of heavy fog, when, in a clear night, a light might have been seen a sufficient distance to prevent accident such for instance, as a hind train running into a pre- ceding one which had broken down. Of course, if the leading train, on meeting with an accident, were to send a light back far enough, it would prevent col- lision, if the light could be seen at all ; but when a following train runs rather close to the leading one, there would hardly be time, after a serious accident, to send a light back far enough to prevent a collision. There are various ways in which a collision might oc- cur during a fog, which would be avoided in clear weather. COLLISIONS WILL OCCUR AN INSTANCE. 127 There is a well managed road in one of the Mid- dle States which was in operation for twenty years without having to record a single accident to trains or injury to passengers. Then came a terrible collision, partly in consequence of a misunderstanding, and partly because of a thick fog which was prevailing at the time. It was usual, when an express train ar- rived at the terminal station, for another fast train to pull out and go over the road in an opposite direction. Four miles from the terminal station was another sta- tion, where, on certain occasions, if the train coming in was a little late, the two trains would meet. On the occasion referred to, the train coming in was only a trifle late, so it was concluded to proceed to the next station. The conductor of the train going out had by some means got the idea that he was to meet the in-coming train at the station before mentioned, and the conductor of the last mentioned train understood that he was to reach the terminal station as soon as possible. In consequence, the trains met with a fear- ful crash. As the engineer of each train was making his best time to get to the station ahead of him, be- fore the other train came out, the trains were running at a high velocity, yet, strange as it may seem, the, loss of life was but trifling, compared to that occasioned by similar accidents elsewhere ; although both trains were completely wrecked, involving a severe loss to 128 ON PREVENTING ACCIDENTS. the company. In this case it was argued that the con- ductors of both trains were to blame, yet they were guided by exactly the rules which they had been prac- ticing for years with success. The main point in the argument for the defense was the fog. It is doubt- ful, under the circumstances, whether those trains could have been run even in a clear day, at the same velocity, without coming in contact. But putting aside this question, the instance is given to show that accidents of the kind will occur in spite of all pre- cautions to prevent them. It has been shown that there are certain accidents which happen in the common course of events, and for which no blame can be rightfully laid upon any one. There seems, however, to be an almost imperceptible line of division between such disasters and those that are the result of carelessness. But admitting that there are many and various ways in which a railroad train may come to grief, for which there is no apparent remedy; there are many cases where the ounce of prevention, which is better than a pound of cure, may be applied to good advantage. On some roads, broken axles seem to be a more prevalent disease than on others, and this is owing, doubtless, to the managers working on the pound of cure plan. That is, they wish to economize, and do so by purchasing cheap axles, which keep them in con- WHEELS, AXLES AND RAILS. 129 stant trouble by their frequent failures. The verdict : " Caused by a broken axle," is often rendered of late, and this class of accidents is not diminishing, but con- tinues to be alarmingly frequent Car wheels have been greatly improved within a short time, and acci- dents from broken wheels appear to be less frequent than in the early days of railroading in this country ; yet, in some instances, cracked wheels have been run a little too long, and have occasioned damage. Mis- chief has arisen from running a wheel which has had a piece broken out of its flange ; and, indeed, it is not strange that accidents are frequent on some roads where little attention is paid to defective wheels and axles. Some of the worst accidents have been caused by broken rails. In most cases this is the result of care- lessness on the part of track-men. In others, the managers are at fault for not providing iron to replace that which has become dangerous by being battered and worn. Battered iron requires constant attention to keep it in a safe condition, and the least neglect on the part of any one connected with replacing or repair- ing rails may have serious consequences. The break- ing of a sound rail is a rare occurrence. Most acci- dents happen on roads where the iron is known to be unsound, and all such accidents can be avoided. It is true that, in frosty localities, rails sometimes break 9 130 RUNNING OFF AT SWITCHES TYLER'S SWITCH. which were supposed to be safe, but even here it is usually the unsound rails which give way, and, as these can be easily detected by a practiced eye, it follows that the accident that they give rise to might be prevented by proper caution. Running off at Switches Misplaced switches have been the cause of more accidents than anything else'; and several years ago these accidents were so frequent that timid persons, while on a train, were in constant fear of becoming victims of some frightful catastrophe. Switches and switch-tenders are improving in regard to safety, but serious accidents, with which they are connected, are still frequent. There is a kind of switch, known as Tyler's Safety Switch,* much used on many New England roads, that seems to be very efficient, and may be regarded as sure and safe at all times. This switch was patented, but, as the patent has expired, any railroad company that wishes to use it can do so without fear of prosecution. There is no doubt that the companies who have used this switch have saved thousands of dollars by it, and it is singular that it has not been more generally adopted. There are other switches that seem to be all that could well be desired *Descrlbed and illustrated on p. 61, Vol. III. RAILROAD GAZETTE. BRIDGE SIGNALS. 131 to ensure safety, but neither have they come into ex- tensive use ; possibly because the inventors are poor, and want a trifle for their patents. Running off at switches may in most cases be avoided by the exercise of ordinary care on the part of switchmen and engi- neers, and any accident of this kind may generally be charged to carelessness. The list of railroad accidents is a long one, and, although a great many on the list are not of a serious nature, yet it is impossible for even a slight accident to occur without more or less expense to the company ; and many times those slight accidents are accompanied with the loss of life. Some of the most lamentable that ever happened in this country have taken place at drawbridges, owing to the neglect of the bridge- tender to change the signal when the draw was open. These disasters were so frequent a few years ago, and their results of so ruinous a character, that most of the companies operating roads where drawbridges are used have been driven to adopt signals specially for their prevention. There are signals so connected with the machinery of the draw that there can be no mis- take as to whether it is open or not, and no running off at drawbridges is therefore likely to occur in future, where such preventive means exist, except as the re- sult of derangement of the signal apparatus and neg- lect to put it in repair. 132 FALSE ECONOMY. In explaining the causes of railroad accidents, per- haps the most comprehensive cause should not be over- looked, namely the too great desire on the part of stockholders and managers to save money. This is the prime source from which most of the causes of rail- road accidents arise. And the way to remove them is to be found in a more liberal supply of necessary material, and in securing, even at some increase of cost, a greater efficiency on the part of employes. There is no surer way to prevent accidents than to be always on the look-out for them, not forgetting that they almost always come from a direction where they are least expected. The opinion prevails with many that railroad traveling is more dangerous than any other mode, and yet reliable figures show that the per- centage of travelers on railroads who are maimed or killed on their journey is far less than that of persons by the old-fashioned public coaches and private con- veyances. It would be folly, of course, to rest con- tent with such a comparison, and sit down compla- cently under removable evils. Accidents on railroads are yet far too numerous, and it is hoped that what has been said will help to draw attention to their causes and the remedies. The reformer's voice will only be effectually silenced when railroad men learn to work on the maxim "Eternal vigilance is the price of- SAFETY." APPENDIX. Elevation of the Outer Rail on Curves. THE proper elevation of the outer rail on curves is of the utmost importance ; yet on few roads in this country is this properly attended to. The less the radius of curva- ture and the greater the speed, the greater should be the elevation of the outer rail. The annexed table is accord- ing to this theory : Radius of Elevation of the Oute in miles r Rail in Inches; per hour being the velocity in feet being 10. 20. 30. 500 0.57 2.83 6.56 1,000 0.29 1.43 3.30 2,000 0.15 0.71 1.65 3,000 0.10 0.47 1.10 4,000 0.07 0.36 0.83 5,000 0.0(5 0.28 0.66 While these figures are theoretically correct, it would be difficult, if not impossible, to adhere to them in prac- tice. While some trains would run at a speed of 10 miles an hour, others would be run at a velocity of 30 or 40 miles per hour. By reference to the table it will be seen 134 APPENDIX ELEVATION OF RAIL ON CURVES. that on a curve of a radius of 500 feet the difference of elevation between a speed of 10 miles and 30 miles per hour is six inches, or very nearly. The traffic on most roads in this country is not sufficiently uniform in its char- acter to admit of elevation on curves by this rule. In the New England States, years ago, the rule was to elevate one inch for every degree of curvature, and this was con- sidered as nearly correct as any rule for from one up to six degrees of curvature, on roads in mountainous regions, where the speed of trains varies from the snail's pace to 60 miles an hour. There are a few roads in this country on which the traffic and speed of trains is so nearly uni- form that rails elevated by the rule in the foregoing table will be very nearly correct. But for roads on which the traffic is of a general character, the following will be found in practice to work well : Decree. Radius in feet. Elevation in inches. Degree. HadiuB in feet. Elevation in inches. 30' 11460 Vz 5 1146 3% 1 5730 1 5 30'' 1042 4 1 30' 3820 1/4 6 boo 4/1$ 2 2865 \i 6 30' 882 42^ 2 30' 2292 2 70 819 3 1910 2M 7 30' 764 3 30' 1637 2^? 8 717 6 4 1433 3 8 30' 675 ^/4 4 30' 1274 3% 9 637 7 The above degree of elevation has proved satisfactory on some of the best roads in the country, which do both a heavy freight and a fast passenger business, with safety. A responsible road-master will notice curves and keep the wear equal on the outer and inner rails. APPENDIX DEGREE OF CURVES. 135 Degree of Curves. It may be desirable for a track-man to find the degree or radius of a curve. Stretch taut a fifty-feet tape-line on the inner side of the rail, and measure the perpendicular dis- tance (which is the "middle ordinate") from the center of the tape-line to the inner edge of the rail. The radius and degree of the curve corresponding to this middle ordinate may then be found in the following table: Degree. Radius in feet. Middle Or- dinate in inches. , Degree. Radius in feet. Middle Ordi- nate in inches. 30' 11460 .22 i 11 522 7.20 1 5730 .66 i 12 478 7.87 2865 1.32 13 442 8.51 4,3 1910 ' 1.97 14 410 9.17 4 1433 2.63 15 383 9.80 5 1146 3.28 16 359 10.49 i 6 955 3.94 17 338 11.11 7 819 457 j 18 320 11.78 8 717 5.24 19 303 12.41 9 637 5.89 20 288 13.06 10 574 6.54 i Railroad curves are spoken of as being of a certain " degree of curvature," or of a certain " radius." The radii corresponding to the various degrees ordinarily met with may be found in preceding tables. To ascertain the radius corresponding to any degree : Divide 5,730 (the radius of a 1 curve) by the degree of the curve under consideration. For example : Radius of a 5 curve 136 APPENDIX BENDING RAILS. Bending Rails. The following is a table of middle ordinates for bending rails to be laid on curves of the given degree or radius : NOTE. This table is slightly modified in form from that pre- pared by Mr. John C. Trautwine for his " Civil Engineers' Pocket Book." LENGTHS OF RAILS. .0361 .024 .0721 .060 .120 .006 .132 .216 .168 .264' .2(4 .240 ; .276 .312 .348 .468 384 .504 i .408 .552 -444 5-.>l'.7J!2!592 21256 i.'956;l!668 2.352 2.052 1.776 1.500 1.272 1.044) 1404 1.162 478.3 2.832 2.472 2.148 1.812:1.536 1.260J1.020 441.7; 3.048 2.664 2 304 l.!:,i; U'r.c 1 Mr,i; 1.104 .900 4H.3':3.300 2.86H 2.484 2.100 1.776,1.464 1 188 .960 383.1 1 3.540 3.084 2.676 2.250 1.908 1.572 1 272 1.020 359.3J 3.756 3.276 2.S32 2.400 2.040 i 1.668 '1.356 1.092 338.3 3.996 3.480 3.024 2.551. 2 100 1.77(5 1.440 1.152 319.6i'4.212 3.672 : 3.18o 2.700 2.280 1.872 1.524 1.224 .9 4.452 3.888 i 3-360 2.856 2.412 1.980 1.608^.296 302. . .- . . . .. . . 287.9 : '4.704 4.092 3.552 3.0)0 2.r,44 2.0*8 1.6921.368 1.044 .792 .684'. 504 .732 .540 .780 .588 .840:.G24 .sss .r,i;n .984 .732 APPENDIX RAILS AND CROSS-TIES. 137 Rails. In one mile there are 5,280 feet, or 1,760 yards. To lay one mile of track requires : 704 Fifteen-feet Rails,' 660 Sixteen-feet Rails, 587 Eighteen-feet Rails, 528 Twenty-feet Rails, 503 Tvventy-one-feet Rails 377 Twenty-eight-feet Rails, 352 Thirty-feet Rails. Rails weigh about ten pounds per yard for each square inch of sectional area. For example : The cross-section of a 56 Ib. rail is 5 6-10 square inches. Sectional Area in square inches. Weight per Yard in pounds. Tons per Mile, (2,0 ;n Tons per Mile, (2,240 Its.) 4 | 40 70.4 62.85 6 50 88. 78.57 5 6-10 56 98.5 88.00 6 60 105.6 94.28 7 70 123.2 110.00 8 80 140.8 125.71 9 90 158.4 141.42 10 100 176. 157.14 For any weight of rail ; Multiply the weight, in pounds per yard, by eleven (11) and divide the result by seven (7). The answer will be the number of " long " tons (2,240 Ibs.) per mile. Cross-Ties. The number of cross-ties per mile, when they are placed 2 feet apart from center to center, is 2,641 ; at 2)^ feet apart, 2,348; at 2^ feet, 2,113; at 2% feet, 1,921 ; and at 3 feet apart, 1,761. 138 APPENDIX TABLES. Inches Expressed in Decimals of a Foot. Inches. Foot. Inches. Foot. 1 ... .0833 7 - - * .5833 2 .1667 8 - .6667 3 .2500 9 - - - .7500 4 ... .3333 10 - - .8333 5 .4166 11 ... .9166 6 .5000 12 - 1.0000 Fractions of Inch Decimally Expressed. 1-16 - .0625 9-16 - .5625 1-8 - - - .1250 5-8 - .6250 3-16 - .1875 11-16 - .6875 1-4 - .2500 3-4 - .7500 5-16 - .3125 13-16 - .8125 3-8 - .3750 7-8 - .8750 7-16 - .4375 15-16 - .9375 1-2 - .5000 1 ... 1.0000 INDEX. ACCIDENTS 120 What accidents are unavoidable 122 On preventing accidents 128 Accidents caused by defective wheels, axles, rails and switches 128 What results from false economy 132 BALLASTING 51 Waste of gravel 51 Saving property before ballasting 53 What is good ballast 53 Preparation of the track 54 Tamping and dressing off the track 54 What to do when material is scarce 58 True grade and lack of stability 59 Repairing 65 BRIDGES Laying ties upon 20 Spiking on bridges 37 The care of bridges 72 They should be planked for foot passengers . . 73 Shimming under the ties 84 The prevention of fires 116 Bridge signals 131 CATTLE- GUARDS Often mere traps 39 Their proper construction 40 Laying iron upon 40 140 PAGE. CLAW-BAES 76 The "bulls-foot" 76 The use of claw-bars 76 COLLISIONS Unavoidable 123 Carelessness and various causes 125 Their prevention 128 CREEPING TRACK 29 An invention wanted to prevent it 30 CULVERTS 37 Laying iron on 40 Keeping them clear 68 Shimming under the ties 83 CURVES Curving iron 23 Laying iron on 24 Curving iron among frogs 46 Elevation at curves 60, 133 EMBANKMENTS Waste of ballast on 51 Washing of f 112 EXPANSION OF IRON 25 Danger from " plug chairs " 29 FENCES The preservation of 118 FIRBS Danger from waste 116 Danger on bridges 117 FLANGE-WATS 104 An invention wanted to keep them clear of snow and ice 105 FRESHETS Care of road-bed in 113 FROGS Location of "42 Curving iron among 46 INDEX. 141 PAGE. FROST Lining track in frosty localities 67 The action of 85 GAUGE Spiking the gauge side 33 Gauge on curves 34 Gauge concussion 35 Preserving true gauge 72 Shifting iron 98 GRAVEL Waste of 51 GUARD-RAILS 47 Placing Measuring distances by the hammer . . 48 Proper rule for placing 48 HAND-CAR PRACTICE 116 HOME AND FOREIGN ROADS A few words on . . 50 JOINT-TIES 65 Measuring off for 18 KINKS " IN RAILS LAYING IRON 23 On curves . . 24 Laying repaired iron 98 LAYING TIES, TRESTLE WORK, ETC 20 LINING TRACK 66 MEASURING OFF FOR JOINT-TIES 18 OSCILLATION OF CARRIAGES 34 Coned wheels and true gauge 34 PLANKS AT ROAD CROSSINGS 85 142 passengers 73 PLUG CHAIRS 29 RAILS Laying 23 On Curves .24 Replacing repaired rails 27 Spiking rails 31 Inner rails on curves " Running ahead "... 24 Curving 23 Curving and placing guard-rails 47 " Kinks " in rails 71 Guard-rails .48 Shifting rails 98 Uncurved /iron for curves 99 Defective rails 99 RAIL-PLATES Waste of 38 RAISING TRACK FOR BALLASTING 64 REPAIRED IRON Care in replacing 99 Repaired curved iron 99 ROAD-MASTERS 106 The needed qualifications 107 Road masters require a practical knowledge of details in repairs 107 Duties Care in instructing section-masters Or- dering supplies 108 Ambition, inefficiency and " tinkering " ... 109 Road-masters should read 110 SAGS 59 SIGNALS AT DRAW-BRIDGES 131 SECTION-MASTERS .62 Cheap section-masters 63 Duties of a section-master 64, 110 143 SHIMS Between rails 27 Shimming the track 78 Good and bad shims 79 When shims should be used 80 When shims should be removed 81 Machine and hand-made shims 82 Shimming under ties 84 SNOW AND ICE 101 Economy in keeping the track clean 104 Apparatus for clearing flange-ways 105 SNOW PLOWS 101 No standard are in use 103 The jealousy of master mechanics a hindrance to their improvement 103 SPIKES Waste of 31 Careless driving 32. The right method of spiking 33 Preserving the gauge while spiking 33 Spiking on bridges, culverts, etc 37 SPIKE-DRAWING 75 On Claw-Bars and the way to use them .... 76 Drawing spikes in winter 77 STEP CHAIRS 96 SUPERINTENDENTS A word to 106 The choice of road and section-masters . . . .107 SURFACE DITCHES 115 SUSPENSION JOINTS 29 SWITCHES 87 Adjusting the throw. 87 Bent switch-rods 87 Connecting-rods 88 Tyler's safety switch 130 144 TABLES. Locating Frogs 43 Elevation of the Outer Rail on Curves . . . .133 Degree of Curves 135 Bending Rails 136 Number of Rails per Mile, Weight, Etc. . . .137 Cross-Ties 138 - Inches Expressed in Decimals of a Foot . . . 138 Fractions of an Inch Decimally Expressed . . . 138 TAMPING 54 TIES Uniformity in 12 The action of frost and water under ties .... 13 Laying ties at ri^ht angles to the rails .... 14 Side-ties 14 " Sighting in Ties " 15 Measuring off for joint-ties 18 Laying ties on bridges, etc . 20 _, Joint-ties 21 Selection of ties 21 TRACK REPAIRS 62 Oldfogyism 62 Work on a new road Surfacing Tamping joint- ties Cocked joints 64 Lining track 66 Clearing out ditches and culverts 68 " Kinks " in rails 71 Repairing bridges, trestle-work, etc 72 TURN-OUTS 42 Skill and judgment required in laying turn-outs . 42 . 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