a. SO:\[E PRESS NOTICES ON ''PRINTING." At/it'u.rinii. — " yir. Jatdlii Ims iinnhu-eil a tliiid edition of 'Priiitiiif;,' wiiicli is skilfully ri'vised aiiil t-iilartred. We may anain (nniineiKl tliis valuable iiaiiillmnk liy an expert, as tliomuuhly luactieal. Sixteen samples of various qualities of pajier are iHnmd in al the end of the book, anil there is some salutary information as to tlie quality of the 'art' i)apers which are used to ]»rint ]»roeess Idoeks." ftiilish I'riiitrr. "The edition is revised rmdenlarued. some ino ])p. of additional ma tterlieinu included. Kxa mi nation jtapers for theCity and (Juilds Institute and the last three examinations for clerks in JI..M. Stationery Office are p;iven. A furtin-r ext'ellent feature of this liook is ilie attention jiaid to the subject of jiaper; tlie sami>les embodied should )iro\e exceedinu nsi'fnl to students. Kxaminers have ajiain severely connuenteaper." Thr S/ii'(tki'r.~" A jtraeticil treatise of more than common value. . . . This i.s a thoron<'h, conci.se, and iutelliyible book, written with obvious ma.stery of all details of the subject.' Sfitunla^i lt('vicir.— "y\r. .Facobi goes into tlie minutest particulars . . . contains a large amount of information whirii will jtrove interestinj;; to anyone who h.as ever had occasion to look into a printed book or news]taper."' Spectator. — "The ignorant reader may gain considerable information as to the machinery ami working of the art." LIfrrarif irri/7(/. ".lust what it i)retends to be— a practical treatise for practical |)rinters ... a niasterly handbook." //i(?('.>>7//c.s-." .Many books have been published on the art of printing . . . the book before us, however, is more concise and complete than any of them '' Tlie Sci'tsinan. — ".\ thoroughly practical mainial, writtenby one who knows what he is writing about. It has already been very favourably received. This edition has been enlarged and revised." Printers' Itrcjixter. — "There is nnich about it which plea.ses us. ... It is well printed and well illustrated. . . . He has written tersely and to the point." The Stationer. — "A wonderfully complete book, going into full explanations a.s to almost everything." Stationery and Booksellinrf. — " Written as it is by one of the best authorities on the subject— the manager of the Chiswick l*re.ss -is a thoroughly practical treatise on the art of typography." British Bookmaker. — ''The author, as manager of the Chiswick Press for many years past, is entitled to sjieak with authority. ' Glasfjoir //«';•(?/(/.- "This remarkably comjilete treatise covers the whole art of luinting. with sjieciil refcrenct' to bookwork, from the casting of the type to the last stage of i»iddmtion The most comjietent of craftsmen can ))eruse the work with benefit, while the apprentice or student will find it a veritable cyclo])aeilia of the art." South London /Ov-.s-s-. — " Mr. .Jacobi is well qualified to write upon the art of printing, ami his treatise jiossesses the merit of being interesting and in- structive." I'rintinif Tinirs and Lithoijraidier. — '' It deals with the subject in an exhaustive and succimt manner. . . . We wish it all the success it deserves in its efforts on behalf of technological education." llazell's Mariazine.--" It has been carefully compiled, and in this respect is more reliable, and ci'itaiidy more i)ortable than .some other attempts in this direc- tion. . . . We can unhesitatingly reconnnend the young student to add the liook to his technical library." British atid Cuhmial Printer.- " This is a new edition of the author's well-known handl k on the art of typography as applied more particularly to the luinting of liooks. It is brought thoroughly u]) to date. . . . 'J'lie various sami)les of ])aper, with the detailed information that are indmled in the 1 _k should lielji tlie stuileiit to a much greater knowledge of this particular subject. The wnrk is profusely illu: tr.ited with diagrams and illustrations of printing jilaiit and machinery." PRINTING B V THE SAME A UTHOR PRINTING. A Practical Treatise on the Art of Typo- graphy as applied more particularly to the Printing of Books. NVitli upwards of i8o Illustrations, and a Glossarial Index of Technical Terms and Phrases. Sixth (revised and enlarged) Edition. Crown 8vo, cloth, price \os. td. net. THE PRINTERS' HANDBOOK of Trade Recipes, Hints, and Suggestions relating to Letterpress and Lithographic Printing, Bookbinding, Stationery, Engraving, etc. With many useful I'ables and an Index. Third Edition, Enlarged and Classified. Crown 8vo, cloth, price ^s. net. \Oiit of print. THE PRINTERS' VOCABULARY. A Collection of some 2,500 Technical Terms, Phrases, Abbreviations, and other Expressions, mostly relating to Letterpress Printing. Useful book for Authors and Publishers. Crown 8vo, cloth, price 35. dd. \O71t of print. ON THE MAKING AND ISSUING OF BOOKS. Fcap. Bvo, price 25. ()d. net. \Oiit of print. THE PRINTING OF MODERN BOOKS. A Paper read before the Bibliographical Society. Pott 8vo, sewed. [Reprinted for presentation. SOME NOTES ON BOOKS AND PRINTING. A Guide for Autliors, Publishers, and Others. This work is an amplification of " On the Making and Issuing of Books." Demy 8vo, cloth boards. Folkth (revised) Edition. Price 6s. net. GESTA TYPOGRAPIIICA ; or, A Medley for Printers and Others. Fcap. 8vo, rubricated throughout, price 3.?. 6d. net. A FEW SUGGESTIONS OF PLAIN LETTERINGS FOR ARTISTS AND OTHERS. Some type models of capital letters adapted for designers, etc. Second Edition. Imperial i6mo, sewed, price is. net. N^.B. — Ihese vohtmes, zvhcre in print, are to be obtained through most booksellers or are supplied on receipt of postal order., ivith sixpence extra for postage, by the Author at the Chisioick Press, 20, Tooks Court, Chancery Lane. Pondon, E. C./^. PRINTING A rRACTICAL TREATISE ON THE ART OF TYPOGRAPHY AS APPLIED MORE PAR- TICULARLY TO THE PRINTING OF BOOKS BY CHARLES THOMAS JACOBI DIKECTOR OF TlIK ClIISWICK PRESS, FOUMER EXAMINER IN TYPOGRAPHY TO THE CITY AND GUILDS OF LONDON INSTITUTE, ETC. SIXTH EDITION (REVISED AND ENLAllGED) LONDON: G. BELL AND SONS, LTD. VOKK li(.)lSE, rullTLGALST. UNCOLNS INN li)L) Ai ^z. iondon: printed uy the althok at the CHISWICK ikess tooks coukt, chancery lane iNOTE TO THK SIXTH KDITION ONCE more it is iieeossary to state that for the new edition this volume has again been verbally corrected in various places and that certain sections, particularly those relating to Composing Machines, Motive Power, and to Printing Machinery, have been revised and brought up to date. It also includes an additional chapter (xxxvi) on "Methods of Book-illustration." The various Examination Papers which were set for the years 1909 to 1919 are given, but it will be noticed that there has been no Examination held for H.M. Stationery Office since 1914, owing to the war. Now that peace has been de- clared i)robably another will be announced in the near future. As regards that of the City and Guilds of London Institute it has been officially stated that next year there \\\\\ lie no Examination for Grade 1 in England and Wales, but the Syllabus generally will still hold good. The diflierent examples of Paper have been given as usual, but owning to the prevailing high cost of this neces- sary commodity no prices are quoted, as it is expected that the present prices will not be maintained. The author again begs to- express his best thanks for the loan of many blocks and for much information readily aft'orded by many friends, too numerous to specify, but whose names will be obvious by reference to the text and to some of the illustrations contained in this work. C. T. J. November 1919. M 31)49 CONTENTS l.ls r UF 1 1. LISTIIATIONS XV I.NTKODUCTION x^i TYPEFOUNDING AND TYPE BODIES ('iiAi'iKi; I. Letterpress Printing deHned — The Production of Type: the Punch, Matrix, and Moulds for Hand and Machine Casting — The Potary Type-casting Macliine — Component Parts of Metal — Selection of Founts of Type for Wearing Properties and Good Ai)pearance — List of Letters which constitute a Foimt — Fractions, Accents, and Signs — Varieties of Old Face, Old Style, and Modern Faces — Italic — Black-letter Founts — Some Jobbing Founts — Distinctive Parts of a Letter — Classification of Letters— The Bodies of Types in Depth — Sizes of Types — Belation of Types to each other in Body — Spaces and Quadrats — Measurements of Type Bodies sho>vn at a glance— The Point System with Standard Line and Unit Set Types .......... 1-35 COMPOSITION AND DISTRIBUTION (iiAiTEK 11. Materials, Tools, and Appliances used — \'a- rieties of Frames and Cases — Dill'crent kinds of Com- posing Sticks, Setting Pule, and Cialleys— Leads — Brass Rules of Plain and Fancy Character — Furniture, Wooden and Metal -(^)uoins— Patent Locking-up Apparatus — Mallet, rianer, and Shooting Sticks— Chases, Lnposing Surfaces, Forme and Letter- P>oard Backs — (Jalley Proof Presses — Bale and Lead Cutter — Bodkin, Tweezers, and Shears .......... o(J-OU ix PRINTING l'\(;i. CiiAi'TKi; HI. Position and Aspects of a Composing Itooni, with Plan — Learnin<:f the 13oxes — Lays of Book and NeAvs Cases— Reversed Print— Attitude in Composing— Spacing . and Justifying — Composition — Making Measures — Rules for Spacing— ?]mptying the Stick — Punctuation, Capi- talization, and Indentations — Chapter Heads . . . 70-83 ( 'iiAi'i'i:i; I\'. I'repari)ig Type for Distribution — Method of Distribution — Odd Sorts and Peculiars — The Jigger — The Sticking or Caking together of Type . . . 8-1-87 CiiArTEK V. Making-up into Pages^Difierent Styles of Headlines — Determining the Length of Page — Page Gauges — Footnotes, Sidenotes, and Cut-in notes, with their Reference Marks — Rules for the Setting of Pre- liminary and Appentlix Matter — The Printer's Im[)rint — Tying-up Pages — Signatures ...... 88-93 Chapter VI. Imposition — Outer and Inner Formes — De- hnitions of Sizes of Books — Table of Signatures and Folios — Schemes of Imposition — Margins of Books — Mak- ing Margins — Type Measures or Scales — Furniture — The l)roper method of using Quoins — Furniture Gauges . 94- 111* Chapter VII. Locking-up Formes — Pulling the Proofs — Making Corrections in the Metal — The Space Paper or Box — Signs and Marks used by Readers in Correcting Proofs — Clean Proofs — The Forme Carriage . . 113-11^ Chapter VIII. Jobbing Work— The Character of Types used — Wood Types and their Receptacles — To Preserve Wood-letter and Cuts — Ornaments, Borders, and Brass Rules — The Classihcation of Faces — The Adjustment of Border Rules— Curved Work 119-124 Chapter IX. Colour Work— Selection of Suitable Types for Rulnicated Lines — L'nderlaying for Different Colours — Methods of making Skeleton Formes — Tint Blocks, how they can be made 125-128 Chapiei^ X. Newspaper \\'ork — The Qualitications neces- sary for News-hands — Making even — Composing Ma- chines in the Market — The Linotype, Monotype, Typo- graph, and 'I'horne . Machines dt'scril)cd . . . 12iM.")0 CONTENTS xi I'AliK CiiAi'TEi; XL Classical and other Languages — The Cases used for Greek, Hehrew, anpliances, Tools, and Materials used in connection with Hand-Presses — The Tympan and Frisket — The Bank and Horse — Ink Tables — The Brayer and Slice — Ink Knife and Sheep's-foot .... 198-203 Chapter XV II I. Boilers— Varieties of Hand Boilers used— The old-fashioned Inking Ball--Becipes for IJoller Com- position — Casting Boilers — ^'arious Hints as to Condition and Treatment of KoUers 204-21;^ xii PRINTING PAGE ("iiAi'iKK Xl\. Inks — The Management of Inks — De- seiii>ti()n of \aii<^u.s Kinds and Properties of Good Inks for dill'erent Purposes — Kecipe for Jilaek Ink — Mixing of Coloured Inks 214-217 1 ( iiAiTEi; XX. Printing by Hand-Presses — Method of cover- ing Tympans — Fixing Forme on Press and Making-ready — Cutting the Frisket out^-Obtaining Register — Fixing the Points — Even Colour in Working off— Lubricating the Press — Difficulties due to Change of Temi>erature^ Set-oti-Slurring— The Cleansing of Type . . 218-229 Chapter XXI. Stereotype Work — Methods of Mounting Plates for Printing — Varieties of Stereotype and Electro- type Plates— Some Hints and Suggestions on Press Work generally — Centring the Lay of a Sheet — Picks — Mode of Payment for Press Work 230-23.") ILLUSTRATED AND COLOUR WORK CiiAl'TKH XXII. The Printing of Illustrated Work— Care of Woodcuts— Cutting Overlays for Cut-Mork — The De- grees of Work in a Cut — Process, Line, and Half-tone IMocks — Rolling and Beating for suHicient Colour — S[)eci- nien of Cut printed without and with Overlay . 23()-24;i Chapter XXIII. Colour Work— Three-Colour Printing- Method of Printing by Underlaying and Skeleton Formes — Hints on Colour^Selection of Colours to Harmonize — Register of Colour Work — lironze Work and ajipliances for same — Some Remarks un Bronze Printing . . 244-249 Chapter XXIV. Three-Colour or Tricliromatic Printiuualiti<'s and Sizes of the same .328-339 xiv PRINTING PAG I CHAri'Ki: XXXIII. Machines and other Appliances used ill connection with the Warehouse Department — The Hydraulic Tress — Tlie Nipping Press — (ilazed Boards — Hot Pressing- Hot Rolling; - Cold Kollinj;- — Cutting Ma- chines ......... 34()-.S4ii CnAiTKi; XXXI \'. The Care of Paper — Wetting down - The Wooden Press — Counting — The Drying l\o(Mn — Cold Pressing and manner of performing the same- Stacking Work— Cathering— Collating, Folding, and Packing — Kee)»ing Stock — Parcelling — Fohling, Stitcii- ing, Stahhing, and Sewing — llinding. Puling, Perforating, and Nnmhering . . . . . . 847-.*i>7 COST OF PRODUCTION AND SELLING Chapter XXXA'. Pro})er System of Bocdckeeping — Master Printers' Federation System of Cost Finding — Cost of Departmental Production — Overlie.ad Exjienses — Hourlj? Kates— Work Sheets 358-304 METHODS OF BOOK-ILLUSTRATION Chapter XXXVT. Lithography — Wood Engraving — Zinco- grai>hy and Line Process — Half -Tone Blocks — Three Colour Process — Collotype — Photogravure . . 365 373 EXAMINATION PAPERS Questions in Typography set for the Written Examina- tions of the City and (luilds of London Institute for the tiiree years. 1917 to l!)li) inclusive .... 375-392 CJiKsrioNsix K.NoWLEixiH OF PRINTING sct for the Written E.xaminationsin the Open C«)mpetitions for .situations for Clerks in H.M. Stationery Office on the last three occa- sions, 1<)0<>, 191-2, and 1914 393-399 Glo.ssaiciai, Index 401-429 Sami'I.ksoi Pai'Ki; at cad LIST OF ILLUSTRATIONS IKJ. l'\- niaehine G S.- The Kotarv type-caster . 8 9. Mould wheel of the Rotary type-caster 10 10. 11. Parts of a tyi>e named . Point bodies on the American System 28 83 1-2. Example of Standard Line and -Unit Se L letters 34 18. Double frame ..... 37 14. Whole frame . 38 lo. Three-quarter frame 39 16. Half frame 40 17. New York (luadrui)le frame 41 18. Upper case 42 19. Lower case 42 •20. Double case 42 •_>1. Treble case 48 •'2 Furniture cabinet . 48 28. Lead and reglet cabinet . 44 •24. Sti(d< with slotted screw 4o •2."). Stick with lever 4,") •2(i. Sti(d< with tlniiiibscrcw . 4r. •27. ^^'oodeJl stick, metal lined 40 28. Iboadside stick 40 •29. Setlin*;- rule . 4(; ."!((. \ arious galleys 47 XVI PRINTING Fili. 81. 32. 38. 84. 85. 86. 87. 88. 89. 40. 41. 4-2. 48. 44. 45. 46. 47. 48. 40. 50. 51. 52. 58. 54. 55. 56. 57. 58. 59. 60. 61. 62. ()8. 64. 65. 66. 67. 6S. 69. 70. 71. Pjitcnt -iilley . • . Sonic leads IMain and fancy rules IJia.s.s rule case Saw and block Metal furniture Foot- or side-stick . (^>uoin .... Screw chases . Marinoni quoin Ward's patent quoin as used Ward's patent quoin and side Wickershani quoin Mallet .... Planer .... Various shooting sticks . Cast-iron chase — fixed hars Wrought -iron chase — movahl Johhing chases Lock-up chase for jolts . lni})osing surface Forme-rack I'niversal forme -rack JJulk for letter-hoards . Case-rack (lalley-rack Cylinder galley-press Liglitniiig proof-press Cutting machine for leads an^ Bowra cutting machine . Rodkin .... Tweezers Shears .... Plan of composing room Plan of hook cases . Plan of news cases . The new lay . Words as read in the metal Setting type . Emptying the stick Distributing . Jigger for odd sorts ticl Uar hra LIST OF ILLUSTEATIONS XVll fk;. 73. Fa«;e-gaiige PA(JE . 89 74. 75. 7(3. Tying iq) a page Margins of a i)age . Margins of a sheet . . 91 . 106 . 107 77. Type as to paper . lOS 78. 70. Margin pr<)i)ortione(l Page centred . . 108 . 108 80. 81. 8-2. 83. Page with proper margin Atljusting margin . .Vdjnsting fore-edge margins Tyi)e scale % . 108 . 109 . 110 . 110 84. 80. 86. Wrong use of quoins Ivight use of quoin . Sjjace box . 112 . 112 . 114 87. Holding corrections . 114 88. 89. 90. 91. Forme trolley Trays for wood-letter " French" rules ]N Fetal corners . . 118 . 120 . 121 . 122 92. Oxford corner . 122 93. 94. Metal curves ... Brass circle . . . . 123 124 95. 96. 97. 98. 99. 00. 01. The Linotype . . . . A modern Linotype Monotyite keyboard Monotype casting machine The Typograph Plan of (ireek cases Plan of Hebrew cases (w ith p( >ints; 133 137 139 142 147 152 159 02. 03. 04. Plan of German cases (ierman handwriting Phm of music cases 166 169 171 05. 00. 07. OS. 09. 10. Specimens of type music The lever of the Stanhope pre Columbian hand-i)ress . Albion hand -press . Chill in action Chill out of action . SS 172 191 193 195 196 196 11. Bank, with horse . 199 12. Cylindrical ink table 200 13. Braver ink table 2(M 14. Ink l)ra\er . . . . 201 XVlll PRINTING FIG. 115. Ink slice 116. Pedestal ink table . 117. Ink knife 118. Slieei>'s-foot . 119. PIan(l-i»ies.s roller . 120. li oiler frame . 121. Jobbing roller 122. Tnkino-ball . 123. Koller coiniwsition kettle 124. Small roller monld 125. Koller monld (open) 126. ,, ,, ^ (dosed) 127. Ink grinding mill . 128. Octavo sheet, showing pointdlole^ 129. Point screw .... 130. Octavo point .... 131. Twelvemo point 132. Chase showing grooves for points 133. Portable lye jar 134. Lye trough .... 135. Woodcut printed without o\ erhiy 136. Woodcut [)rinted m ith overlay 137. IJronze brush . 138. Bronzing machine . 139. Trichromatic colour chart 140. IJeam steam engine 141. Hori;contal steam engine 142. Vertical steam engine . 143. ('oml)ined steam engine and boiler 144. Shafting, rigging, etc. 145. Lubricator 146. Crossley town's gas engine 147. New type Crossley oil engine 148. Crossley Suction Gas jdant and en 149. Electric motor 150. The Cropper platen niaidiine . 151. Distributing disk on Crojjper macl 152. Obtaining the lay . 153. Lay mark (cork) 154. Lay n)arks (springs) 155. Cange-pins .... 15(1. Tlu' \'ictoria plalcn murhiiK' / acing gine une LIST OF ILLUSTRATIONS XIX I'lu' I Joldini; .lol.lifr platen iMjicliinc The Scandinavian })laten iiiacliine . The (h)nlile phiten niachine .... The st(»[)-cvlin(ler (Wharteihih') niacliine Earlier system of inking on tlie Whaiferedecessors, but it must l)e borne in mind that good book-printing recjuires something more than the actual means of production. It is essential that the printer should have a taste for good books, and xxii PRINTING slioukl l»e able to dilt'ereiitiate between a carefully designed volume and oue that is ill-sliapeu. This appreciatiou couies easily to some, but in others it is certainly not instinctive, although it may to some extent be cultivated and acquired by the study of well printed volimies. The first step to be taken is the selection of a suitable type, the second is the precise formed of the ]>age when the size of the volume is given. These are two of the most im- portant factors of book production, and even good press work will not redeem a badly chosen type or a dispropor- tioned page. These two things having been attained, the choice of paper and the precise margin are the next stages in the production of a comely volume. Lastly, the actual printing — a good, firm, clean, and sharp imj^ression with a reallv good black ink — one which will not fade or turn brown — should complete the evolution of a well printed book. Without the necessary planning out of the type and page, together with an appropriate paper, the after labour is in vain, therefore it is incumbent that these first essentials be carefully studied. The aim should be to secure a good effect from the two open pages of a book — one page is not sufficient: two are essential to secure some sort of balance. In considering the dual effect, legibility must be striven for, and not sacrificed, in obtaining the general result. Taste in printing varies, as in other art subjects, and it is impossible to lay down any stringent rules or to define the canons which should regulate it. If, however, the foregoing suggestions are carefully acted on the student will not go far wrong. The best volumes produced have generally been the results of much thought and experiment. The writer of this volume can lay claim to have had some experience on examining bodies, and he has in that connec- tion frequently met with very ]>oor work in the papers which liave passed tlirough his hands during recent years, and a few words on that subject will not be out of place in this introduction. That technical classes are a necessity nowadays will be admitted all round ; for, owing to the growing custom of su])dividing tlie dei)artmonts, especially in large printing II INTRODUCTION xxiii offices, the workman does not obtain that general experience which he did formerly. Machinery then was not brought to such perfection as at the present time, and competition did not warrant the making of specialists, as it were, in the different sections or departments of a printing office. By some it is expected that technical education is going I to remedy this state of things, but this is a mistake, for these classes cannot possibly comjjete with the workshop: they exist simply for the pur^wse of supplementing the kiiowledi2'e i>'aiued in the office duriuo- the workin**- dav, and that practised or studied in the evening class must naturally be more of the theoretical than of the practical order, al- though some classes have been provided with fairly good equipment for the teaching of the students. Under these circumstances the learner must help himself in acquiring that knowledge which will be useful to him if he aspires to be something more than a mere workmau of the rule-of-thumb class. He must, in addition to his daily work and evening class, study for himself by reading all the trade and technical literature he can obtain, and for that purpose there are libraries where he can procure that su]>plementary knowledge. No student should attem2:)t to sit for an examination till he feels sure that he can do justice to himself, and this applies more particularly to the final or honours grade and to com- petitive examinations. It is to his own interest that he should postpone to a later period that ordeal, for a bad pass is very disheartening and is apt to deter him from further efforts in that direction. Let him be patieut and abide his opportunity, for, as a rule, some proportion of the candi- . dates who go up for examination are hopelessly unprepared. It is far better to wait even a year, and if the student is persevering he will find that he has acquired a deal of additional information and knowledge in that period which will ])etter tit him for the test. Let him have in the interval ears and eyes for everything in connection with types, machinery, paper, and illustrations of all kinds, and at the same time endeavour to find out the why and wherefore of everything that comes within his ken. He should make himself perfectly familiar witli the xxiv PRINTING materials handled not only in his particular department, but should in addition acquire some intelligent aj^preciation of those used in the other branches with which he may be in touch. A thorough grasp of the component parts or con- stituent properties of all materials is absolutely necessary if he Avishes to increase his general knowledge. When this has been obtained he will be able to practise, or at least observe iu others their application in the execution of good work. It should be borne in mind that a competent workman can often obtain better results with indifferent materials than an incompetent one with the best. It is an old saying that a bad w^orkman quarrels with his tools, and that this is frequently the case is the experience of those responsible for the efficient working of any printing establishment. In recent years the facilities for teaching have much improved through the grants made by the London County Council for the further maintenance and equijDment of the various classes in London. This also applies to some other county authorities where printing is one of the subjects taught. Now that the war is over it is expected that the London County Council authorities will take some further steps in order to centralize the various classes, so as to improve the existing teaching facilities, as was fore- shadowed in the report issued bv the Council earlv in 1914. PKINTIXG TYPEFOUNDING AND TYPE BpDIES CHAPTER I LetteriiiL'>s I'riiitinj^delined — The Production of Tyi>e: the I'unch, Matrix, and Monhls for Hand and INIaoliine Castinj^- — The Rotary Type-casting Machine — ('oni})()nent parts of Metal — Selection of Founts of Type for Wearing Properties and Good Ajjpearance -List of Letterswhieh constituteaFliances invented from time to time for type-setting. In the olden time printers made their own types, and it was not till the seventeenth century that the arts of letter- founding and printing began to be divided. Moxon, in his ''Mechanical Exercises," vol. ii, 1683, is the first practical and the most reliable authority on the subject of the making of types; it is curious to see how the same methods and appliances were in use till (^uite a recent date in the pro- duction of ty])es by hand. It was not until the middle ofj the nineteenth century that machinery was generally applied] to type-casting. This of course was the means of enormously' TYPE PUNCH AND MATRIX 3 increasiug the output, .aud consequently reducinij^ cost very considerably. The old plan of hand-casting is rarely used, and then only for the production of small orders for " sorts." The manafadure of iijpes and a description of the parts of a single letter may appropriately be treated of before we r C Fig. 1. PUNCH. m commence with the initial stage of printing, i.e., composition of type. To start with, the pun('h-cutter is provided with a long square piece of steel, on the end of which he proceeds to cut the required letter. A proof is ob- tained by the aid of smote as the finishing of the letter advances. By this proof he can see more readily any defects in the shape. When satisfactorily executed it is hardened. This punch is somewhat of the shaj^e and size shown here, fig. 1. It is then struck into an oblong bar of copper, thus forming a matrix or " strike,'" fig. 2. These matrices can be replaced when worn out, but it is highly important that the utmost care should be taken of the originals. After the matrix is struck, it requires very careful justifying to insure perfect depth and ranging of face, for nothing is so bad as an irregular type in regard to thick and thin lines or an uj) and down tendency in ranging of line. It should l)e interesting to the student to note that the old method of casting by hand was performed by means of a mould of two equal portions, figs. 3 (opened) and 4 (closed), closed and fastened by means of a spring loop; this mould Fig. 2. :\IATIJIX. 4 PRINTING was niatle of wood iiiid liiieil with iron. Each size ot" body ivquiivd a dittei't'iit mould, but the i>reeise width could bt reguhited accordiug to the thickness of letter to be cast. Fig. ;i. mand-mouli) (orKXKD). This operation of casting, though apparently a simple one required exi>erience and judgement, so that the mould might ' Fl(i. 4. UAND-MOri-l) (CLOSED). be well filled, and the letter perfect in body and face wliei finished. To perform this, the mould is filled with the meta TYPE-CASTINa 5 o Vic. ."). rviM'; win I lAfj. lit'iited up to a given degree, and with a peculiar jerk of the It ft hand, wliieh hekl the monkl, the metal was sent right home into the very inmost portions of the mat- rix, thus giving a perfect cast of the letter. The )ii('tal cooling ver}^ quickly, the mould was opened, and the letter turned out, with a tag of metal at the foot technically called a " hreaJ:,'' fig. 5. This action was repeated until the re- ((uired number of letters was made, the matrices 1 icing changed as often as a fresh letter was 1 1< cded. The superfluous metal was then broken olf. and the letter rubbed, dressed, and grooved at the foot, after being set up in long lines; most of these latter details being executed by bovs. TIk^ ])r()duotion of type requires the work of many different persons, but the most important l»art is that which is performed at the outset — the puiuli- cutting. The mechanical appliances for type-casting have b(^<'n im]^roved from year to year. These machines are propelled l)y means of either hand or jtower. The same matrices can be used, and a mould adapted for the machine is the only difference. The letters are delivered in a constant stream as cast. Machine type can usually be identified by tlie round ijin-marh, fig. 6, on the top side of the letter. Some machines profess to turn llu' type out already dressed, but we do not re- I'k^'. f>- ii><- commend them ior absolute finish, especially if i"^"'"-'* ''^ '*''• the type is to be used for really first-class book-piinting. In the type-caffhuf machine, fig. 7, the furnace is situated at the foot, and the metal is kept fluid in the pot situateended over this pot is a piston or what may be termed a ]>lunger. Each revolution of the crank gives this () Jr'KiJNTiJN^ pluDger a sudden thrust, which injects through an aperture sufficient of tlic molten metal to fill the mould and the k^FlC. 7. TVPE-CASTINO MACIIIXE. HKili-ix, lliis matrix being held in position hy a lever. Directly the mould receives the metal, it opens at a some- what low angle, similar to a door Iiuhl;- on hiuLi-es, At the THE ROTARY TYPE-CASTER 7 I I • _ _ jsamo moment tlic pressure on the lever, l)in(lin;j,- the nuitrix 3lose to the moukl, is released, and then the matrix springs backward. The type is held in the iij^per half of the mould by a pin, and when it rises by the aid of a rod connected with the apron, the stool hits the face end at the back, and Idislodp^es the type. As the type is released the mould closes of its own accord, and the plunger squirts a fresh supply i>f the metal which is then thrown out exactly as before, a 1 ast printing tyi>e. The Rotanj Type-casting MacMne which was invented by the late Frederick Wicks was acquired by the Blackfriars Type Foundry, Ltd., where several machines are in daily lis.'. To give an idea of its great capacity the following ili'scription is necessary. The machine itself, fig. 8, is mounted on a substantial bedplate. Secured to this is a cast-iron tire-box which carries a metal pot in which the pump is fitted. The pump body is immersed in type-metal, which is kept in a molten state l>y gas burners beneath the metal pot. The pump is also driven by a belt from the same underground shafting whicli (li'ives the casting machines. The pot is of a somewhat larger si/e than is customary with type-casting machines, and holds •"» iwt. of metal. These metal pots are fitted with pyro- , meters for maintaining a regular temperature. Tlie pump consists of a body in which four plungers I work, driven by eccentrics ; the molten metal is sucked in through inlet valves and delivered into a pipe fitted with a device for regulating the fluid pressure at the nozzle. The machine consists of a mould wheel, having radial grooves forming the moulds and with matrices going to and fro in the moulds between the central shaft and the peri- }»liery, with the orifices of the moulds a}>pearing on the jieri[»liery at intervals of about half an inch between them. The mould wheel is a disk of cast iron on which tlie moulds are built out of separate pieces of steel in such a nuiniK'i- 1 liat PRINTING llic slots formed l)y these are accurate for the size of type to l)e produced. The wheel and segments form three sides of 1 the mould. In the moulds the matrices slide and form the eud of the mould uearest the centre of the wheel. As the wheel revolves on its vertical axis the entrances of the moulds are in turn presented to the orifice in the sliield FrC. S. THE i;OTAi;V TVPK-rASTKl^ against which the stream of molten metal is playing. For some three inches each side of this casting point the moulds ]»ass under a top cover, which forms the tifth side of the mould, the sixth being formed by the shield itself. The moulds are filled as they pass the casting point, and sub- sequently, as the wheel rotates, the matrix is acted on by cams which cause it to advance towards the periphery of the wheel and so eject the type from the mould. In the latest THE ROTARY TYPE-CASTER form of machine the types are cast with one or more dee}) nicks, an improvement upon the earlier practice. When the type has been ejected about one-sixteenth of an inch it passes in front of a nickino- saw, wliich cuts tlie nick in tlie foot ; after rotatiuo- some distance, other nicks are cut if desired, by saws revolving- on a horizontal axis; following the type farther round the wheel, the ejection continues, and when half a revolution has been completed it has been I received on the delivery chain, from which it passes under a retaining cam which prevents its return into the mould with the matrix, and having left the wheel entirely it pro- ceeds with the chain into the delivery galley. On each wheel 100 moulds are formed of different sizes corresj^ond- ing with the inset of the letters, and the varying demand for letters of the respective sets as ascertained from tlie bills of fount. The delivery chain consists of 100 links in which sliding leaves are fitted, which rise up to receive the typo and support it on both sides until it arrives in the galley. When the type has been delivered on the chain, it proceeds between these leaves until it enters the delivery galley, when the leaves fall and the type is pushed along the galley. Thus the machine casts 100 types of all S(^rts and sizes at a single revolution, delivering them finished and arranged in line ready for use. No heating up is required, finished type being produced at once. The machine can be stopped immediately, and then re-started without damaging tyj>c. This is because the moulds are maintained cold. As a mat- ter of fact, metal from an alloy pot heated to 700 Fahr. becomes a finished type in a fraction of time — 1,000 of these being tnrned out in one minute. The chief characteristic of this machine is the rapidity witli which the finished type is produced in line, thus evolving some theory for the abolition of distribution. In the case of founts in smaller demand, although the process 10 PRINTING of casting' is equally ocoiiomical, yet tlic labour of fountiiig is similar in the case of this machine as in others. The abolition of distribution can be arrived at only where the worlv" to be done is sufficiently large to justify the organiza- Fk;. ?». :\i()ri,i) whekl ok the rotary tvpe-caster. tion necessary to manipulate the output, as, for instance, in the production of various newspapers, where the utility of the machine was first demonstrated by supplying roughly a million types per day at a cost that made distribution unnecessary. Distribution at a speed of 5,000 types per I I TYPE-METAL 11 hour is quite siiporfluous if a niacliiiie (.'an produce 60,000 per hour of all sorts. The mould wheel a, fi<^^ 9, consists of an arrangement of moulds B revolving on a centre column c, and having a stationary top cover d, under which the wheel is free to re- volve, the top cover thereby providing a top side to each mould in turn. The moulds b are each provided with a matrix E operated by cams. A nozzle f communicates with a metal pump, a shield g being provided to insure the correct delivery of the molten metal to the matrix e, and also to facilitate the return of surplus metal through the chute h, and thence back to the metal pot. Each matrix is brought into position to receive its charge of metal by the casting cam I ; it is then slightly ejected by the cam k for the purpose of groove cutting in the foot, and finally ejected by the cam l, the type being ejected on to the chain m, which is operated by the teeth n on the mould wheel. The chain m delivers the type into the receiving galley o. After ejecting the type on to the chain the matrix is brought back again by the withdrawal of cam p into a suitable position to engage with the casting cam i. Two wheels Q are provided to guide and adjust the chain m. Type-metal. — The component parts are generally lead, tin, and antimony; this last is used to obtain the re- quisite hardness and clearness of face, while the tin has the effect of imparting additional toughness to the metal. Tlie proportion of these metals varies according to the size and character of the type to be made. Different fouuilers have their own })articular quantities of each kind, sometimes also introducing other metals, but to a very limited extent. Of course the metal used for quadrats and " leads " is of a lower standard in composition — lead form- ing the greatest bulk in all instances, and especially so in tlie latter. In the so-cjilled hard metals, the proportion of tin and antimony is increased, and somctimrs copjU'r 12 FEINTING is added, but very sparingly. For ordinary purposes the following recipes for type metal will be found serviceable: Moxon : To 28 lb. metal, 25 lb. lead and 3 lb. of iron and antimony mixed. Befiley : 100 lead, 30 antimony, 20 tin, 8 nickel, 8 copper, 5 colialt, and 2 bismuth. Various others: .55 lead, 227 antimony, 22-3 tin. 61-3 lead, 18'5 antimony, 207 tin. ()9*2 lead, 195 antimony, 9-1 tin, and 17 coj^tper, according to the amount of hardness desired. The composition of metals used for linotype, monotypi\ and stereotype work is different from tliose given above. Selection of Ti/pes. — For good wear and tear, the following- points are recommended for consideration: (a) That the metal is of such hardness as not to be brittle, and that attention is j»aid to the size of the type in proportion to the thickness and thinness of its lines, (h) That there is a good depth in face; cheap founts of type offered by some founders are sometimes cast from electrotyped matrices, and not from those which are struck from i)unches, and therefore are more shallow in face, (c) That the body is perfectly square and even. {revent l)reaking oft' when giving an imjiression. Founts of type are made u}> to certain scales, called '' bills" ]>y type-founih'rs. Taking :i ('om])lete roman fount FOUNTS OF TYPE 13 of say 1 ,U00 11). weight, the lower-case vowels would be made up iieeordiug to tlie average use in the English language for an ordinary work; the consonants would be leased on this phm too, and the ca}>itals and figures in i)roportion. Quadrats and italic would be included in a complete fount to the extent of ten j^er cent. each. There are also schemes for French and other foreign languages. This obviates the possi])ility of having any great number of letters left on hand when the type has been set uj), unless the matter composed is of an excej^tional nature. If such is the case, '* sorts " must be ordered to level the fount. The following list comprises all the sorts usually supplied with a roman fount; other letters would be extra, and come more pro- perly under the head of " signs " or '' peculiars ": Capitals, A B C D E F G H IJ K L ]\I N P Q R S T U V \\ XY Z M QL SlIKlll Capitals. A B C D E F G II I J K L U N o V QKSTUVWXYZ^ECE Figures. 1234567890 Accents, diaeresis, iieiuli ,, acute, a 6 i 6 li ,, grave, aeioii ,, cir cum flex, ac i 6 li Reference marks. * f .t § || ^ Lower case, a b c cl e f g li i j k 1 m n o p q r s t ii a ^\ xyza3oefifl'flffiffl Points. ,.;:!?'-()[] — ... •_ Miscellaneous. & £ / 9 ^W Spaces. Hair, thin, iiiiddlino", thick. Quadrats. En, em, one, two, three, and four ems. o 14 PRINTING Fractions and additional accents are sometimes added, but these are best apart and laid in separate cases. Italic founts as a general rule do not have small capitals, and the figures are usually the same as the roman, mth some few exceptions. Fractions are generally cast in two ways—" whole " and " split." The former are fractional figures cast in one piece, :r i f ' ^^^ ^^^^ latter those cast on half bodies, ^ J ^TT ''j, etc. The split method allows of many combina- tions which are hardly possible when the figures are cast in one piece. Accents, beyond those given in the synopsis of an ordinary fount, consist of many varieties. Some of those in most general use are : Long, a e I o li Short, a e 1 o li Various, a ^ lii n j] p q, etc. Signs are of different kinds too numerous to mention in detail. They are grouped under the heads of com- mercial, astronomical, mathematical, algebraical, geometri- cal, etc. The explanation of these is outside the scope of this work. All these signs and peculiars can be obtained in most bodies. The utmost care should be taken of them: they should be kept distinct and in separate cases. Boolc'fonnts may be classed generally as of three kinds, namely, (a) the old faced; (h) the revived old style, of some- what lighter face and more regular apj^earance; (c) the modern face. Each variety has its distinctive character of italic, and the modern faces are subject to a great number of designs, some better than others. Again, the work of the Kelmscott Press has created many imitations, some of which are not always happy in their design. We here give, in pica, an average example of the three classes: BOOK-FOUNTS 15 Old face. ABCDEFGHIJKLMNOPQRST uvwxYZ^.o: A R C D E F G H I J K L M N O P Q R S T U V W X Y Z .*: (E 1234567890 abcdefghijklmnopqrfstuvwxyzaeoe^lfrflft ABCBEFGHIJKLMNOP^RST UVWXTZMCE ahcdefghijklmnopqrjstuvwxyz^ecefifjjlftjhjlj Old Style. ABCDEFGHIJKLMNOPOR STUVWXYZ^Gi ABCDEFG1IIJKLMN0^QRSTUV^YXVZ^CE 1234567890 abcdefghijklmnopqrstuvwxyzeeoefifftl ABCDEFGHIJKLMNOPQR STUVWXYZ^CE abcdcfgJiij klmnopqrstiLviuxyzcnv flffjljjl Modern. A B C D E F G H IJ K L M N P Q R S T UVAVXYZtECE abcdefghijklmnorqrstuvwxyziece 1234567890 abcclefgliij klninopqrst u v w x y z lecufi fffl ABCDEFGIIIJKLMNOPQRS rUVWXYZ^CE abcdefghijJdmnopqrstuvwxy z ce cefjfjlJl/U 16 PRINTING The difference in the f(jures should be particularly observed — the old face and old style having the quaint ascending and descending strokes, the modern ranging at the to}) and bottom: 1234567890 12 34567890 Occasionally the old figures are used with modern founts, but we think it advisable that they should be kept as dis- tinct as possible, although, in a mass, the old face figures are decidedly more readable. It is somewhat interesting to remember, with regard J to italic, that these characters were invented by Aldus t Manutius, a Venetian printer who flourished about 1449- 1515, and that roman capitals were first used with the italic lower-case. The italic used by Aldus is usually supposed by some authorities on the subject to have represented the hand- writing of Petrarch, and assumed a much more running or scroll-like character than that used nowadays. The following types of Messrs. Caslon and Co. give an idea of some of the old italic founts, with the tails and .H flourishes : ^'B C'D e F g H rj i^L m CNi o t^'JI S T' UV fV X r Z M (E a b c d e f g h i j k^l m n p q r s t // > iv x y z cC tv The somewhat fanciful capitals Avere sometimes called " swash " letters. Black-letter next requires our consideration, and the five samples added here will give some idea of the different faces of that character in use : BLACK-LETTERS 1 7 Caxlon, \^)th mitnry. Old Hjiiglish, IGth century, a () c D c f f) i I ft I in n p q v 1 u « to r p J Tudor, 17th century. tl B C 3) 25 jf G lb 3 Ik X fiD 111 IP © II? s ^ in D M J L^ X abcbcttjbiJfUmnopqrstuvwy^jjrcc O/'Z Flemish, l^th century, % % € ^ € if ^'B, ^i TE an n ^ f (1% li ^ vC II f> JP ): 13 ^^ a lu b c f a Ij i i \i i m n a y ij u g t u li b x i^ 5 Modern-faced Black letter, 19th ccntnrij. a 33 i3 15 j; e. li? K 3i B ?t i« N (D \i a 3.\ s ^ 21 17 211 V Y Z- a r iJ £ f Q 1 J U I m n p q v s t u l) tu v y ) (T n: 18 PRINTING The dates given are ouly approximate, but the types shown on the preceding page convey a good impression of the black-letters that came into use at various times. The first specimen shown here is that of the Caxton period, the type w^hicli that printer probably brought with him from Bruges. Artistically, the set;ond is really the best, and is practically a copy of the pointed black-letter used for the Gutenberg 42-line Bible, whicli is said to be the first book printed from movable types. It was copied with some uiodifications later on, and used by Wynkyn de Worde, Caxton' s successor. The tvpe used in the third example is a revived form of the round Gothic or black-letter character, similar to tluit used by Gunther Zainer of Augslmrg at the end of the fifteenth century, and exhibits at a glance the transition of the Gothic character to roman letter. The fourth specimen is of Flemish origin, and was-j designed by Fleischman in 1743; it is somewhat more ornate in design than the accepted form of black-letter. The fifth and last example is a specimen of modern black- letter, but of a somewhat degenerated character; it certainl\ is not to be compared with the others for beauty, and should be avoided as far as possible. Johhuiij tifjio^ are to be obtained of aU kinds, some good, others bad (»i- indifferent, and we propose to show only ;i few of those faces mostly in demand, which may fairlv be considered to meet with general approval. Unfortunately the fanciful names applied to these types cannot always be relied on, for some letter-founders may have the same or similar characters in their specimen-books, but designated bv an entirely differtnit nanu\ Broadly speaking, the thicker- faced tyj)e used in dictionaries to give emphasis to the reference word is classed as " Clarendon," whei'eas the older and uglier form of fat-faced letter is termed "Egyptian." But what one founder would call "Clarendon," JOBBING FOUNTS 19 anotlicr ptThai>s would name "Antique," and this apjdies to many of the fancy or jobbing founts in use at the present day. Some of these founts have lower-case allied to them, but, in order to make the difference more plain between some of the ditt'erent styles, we give overleaf the capitals only in most instances, including again the Caslon old face, revived old style, and plain modern face roman capitals, as a comparison. Judgement must be exercised in acquiring these founts. It is a good rule to order a whole series of one class of face rather than to be inconvenienced by the sole use of one, or even two sizes of any particular character. Select all tyjx'S from those made by the well-known firms, and thus avoid the possibility of having founts cast from electrotype matrices. It is most helpful if these jobbing founts are on point bodies, for it is in this class of work that much time is saved if all types used for jobbing are cast on some rational system ; this remark applies even more to this class of work than to bookwork. Care must, however, be taken to see that the i^rticular system of point bodies adopted is really a good one, for already there has been much discussion and much ink not wasted over the rival systems. Otherwise, the difficulties created by the old bodies are likely to be re- peated in the new. As before said, fancy types are oifered in all conceivable shapes and sizes, and it is not possible, even if it were advis- abhs to give here specimens of every variety to be had in the open market, but the few shown on the following pages will give a general idea of the principal styles, but, as before mentioned, the names of the various examples now quoted must not be accepted as being definite, because some founders call the same founts by dillerent names, which is Confusing. 20 PRINTING Caslon old face. abcdefghijklmnopqrstuvwxyza: Revived old style. j ABCDEFGHIJKLMNOPORSTUVWXYZ Modern face. Al'.CDEFGlIIJKLMNOPQRSTUVWXYZ.E Old reman. ABCDEFGHIJKLMNOPQ.RSTUVWXY Latiu elongated. ABCDEFGHIJKLMH0PPSTUVWXYZ;E(E Clarendon. ABCDEFGHIJKLMNOPaRSTUVWXYZiE(E 1 Egyptian. 1 ABCDISFCrHIJKLIVINOPQRSTUVWX"^ ^ Antique Old style. ABCDEFGHIJKLMNOPQRSTUVW i Antiqjie. ABCDEFGHIJKLMNDPQRSTUVWXYZvE Sajis .erif. ABCDEFGHIJKLMNOPQRSTUVWX Ornamented. ABCDEFGHIJKLMNOPQRST JOBBING FOUNTS 21 Flemish. . ABCDEFGHIJKLMNOPQRSTUVWXYZ Antique roniait. ABCDEFGHIJKLMNOPQRSTUVWX Aiitiqne italic. ABCDEFGHIJKLMNOPQRSTUVWXY Venetian. ABCDEFGHIJKLMNOPQRSTUVWXYZ Monarch. ABCDEFGHIJKLMNOPQRSTUVWX ' Plantin. I ABCDEFGHIJKLMNOPQRSTUVWX De Vinnc. ABCDEFGHIJKLMNOPQRSTUVWXYZ Elsni ere. ABCDEFGHIJKLMNOPGIRSTUVWXYZ Sans serif italic. ABCDEFGHIJKLMNOPQRSTUVWX Granijc. ftBCDEFGHUKmNOPQRSTUVWXYZ Bold Edina. ABCDEFGMlJKLA\NOFQR.ST 22 PRINTING These types, where classed as ''jobbing'," are frequently made up in small founts on the " Aa" plan, that is, assuming- it is what is called a "4A 20a" size of fount, the re- maining capitals and lower-case letters would be given in proportion, thus: 4A 20 a Fount. 1 36A 70a Fount. A ~T a 20 1 5" 1 A 36 a 70 1 16 13 2 b 8 2 5 ! B 16 b 24 2 12 C 3 c 12 3 4 C 22 c 34 3 12 I) o d IG 4 4 D 20 d 36 4 12 ]•] 5 35 5 4 E 42 e 1»2 5 12 F 2 f 8 6 4 F 18 f 24 6 12 G 2 8" 8 7 4 G 18 ^ 24 7 12 n 3 h IG 8 5 H 22 h 44 8 12 I 4 i 20 9 4 I 36 i 70 9 12 J 2 j 5 6 J 10 j 16 ir, K 2 k 6 £ 1 K 10 k 12 £ •J L 3 1 16 & 5 ! L 22 1 44 & Kj M 3 m 12 fi i ]\I 20 m 32 fi 7 N 4 n 20 ff — N 36 n 70 ff 7 4 20 fl — 36 70 fl 5 P 3 P 12 ffi P 20 P 26 ffi 4 Q 2 q 5 ffl — Q 8 '1 10 m 4 u 4 r 20 ) 20 R 36 r 70 ) 5 8 i W 12 AV 2() > 2t X 2 X 1 1 4 X 8 X ]o ! 14 Y 2 y 8 ? O Y 12 y 24 p 12 Z 2 z 4 Z 8 z in JE 1 03 1 ^ 3 ve 4 CE 1 CO 1 CB 3 ce 4 Returning to the subject of book-founts, there is one im- portant consideration in purchasing a new fount, that is, its DETAILS OF TYrES 23 thickness. A fount is considered of fair si/e when the whole ali)hal)et of twenty- six letters, lower-case a to z, extends to ! or exceeds twelve ems of its own body, thus: abcdef ghi j Ivlninopqrstiivwx yz If the al[>hal)et conies within the twelve ems, an extra charge is involved, according to a provision in the scale of prices for composition, and it consequently ranks as a " thin fount." Therefore it is necessary that a j)urchaser should be careful in selecting a new fount, in order to obviate this extra charge being made. In type-founder's language each jtortion of a single letter has a distinctive name, as shown in the following sketch, fig. 10: B Fig. 10. TAKTS OF A J'VI'K NA.Mi:i). A The body or shank. f The feet. B The belly or front. c^ The groove. c The back. h The shoulder. D The face. i The bevel or beard. E The nicks. k The pin-mark. A lu'Vti is that part of a letter which overhangs its i»ody, as in a lower-case f. This is frequently m<;t with in italic founts, owing to the sloping nature of the characters. *S'er/y*s are the fine lines on the top and bottom of letters; the two samples show respectively a letter with and without serifs: H H 24 PRINTING The faces of letters, taking lower-case as an illiistratiou, are classified into fonr divisions: Short letters. ace in n o r s ii v ^v x z Lone/ letter. j (this occupies the whole depth of face). Ascending letters — iipstrohes. b cl f h i k 1 t Descending letters — doivnstroJces. gpqy The capitals, and figures too (in a modern fount), would be described as ascending letters, whereas the small capitals would be classed as short. The only exception to these rules would be the capital Q, which would be a long letter, as in the case of the lower-case j. Bastard founts, or founts in which the face is of one size while the body is of another, are sometimes cast to obviate the necessity of leading works. They economize the cost of composition, because in casting-up, supposing the type has a snuiU pica face on a pica body, it would reckon as only small pica in width, but pica in depth. It is usual to have the face one remove only from the size of body, but of course there are exceptions to this rule. Nicies in English types are on the front or belly of the letter, but the system of the French and most other conti- nental nations is to have the nick on the back, and their standard as regards "height to paper," i.e., the height as the letter stands from the feet to the face, is slightly higher than ours. Indeed, our heights vary slightly according to TYPE STANDARDS 25 the several foiiiiclers, but the difference is infinitesimal. It is a matter for reij^ret that the de]>ths of bodies are not always the same in this country, but this state of affairs is now being gradually remedied. Roughly speaking, the height of type is equal to that of a shilling standing on its edge. But it must be borne in mind that usually the types cast by the Scotch foundries are of a slightly different height from those of the English houses, but some firms cast both to English and Scotch heights according to order. This variation also applies to the types emanating from foreign foundries. Some of the types in use at the Oxford University Press are cast to different standards in height, which is due to the fact that its collection is so varied. Taking the five leading founders of the present day,^ we find the standard of pica is about the same, 72 to the foot, but the other sizes vary, especially the long })rimer, as the following will show: Caslon and Co. . . . 89"5 to the foot. Figgins (R.H.Stevens &Co.) 90 Miller and Richard I „ Stephensim, Blake, and Co. / Reed and Sons . . .92 ,, The remaining sizes are dependent very largely on these variations in long primer. The following specimen page of types of Messrs. Miller and Richard's old style will give the difference in face of most of the sizes enumerated later on; the exact depth of body, old standard, is given at the side, by the insertion of a single letter of the same fount in each line turned upside down. ^ Caslon and Co.; W and .J. r'ig.uins; Miller and Kicliard : Stephenson, Ulake, ajid Co. ; and Sir Charles Keed and Sons, now inooriionitcd willi tlie linii of Messrs. Stei)lionson. Ulake, and Co. 26 PRINTING JCanon is the "Two-line Great Pr ■ JTwo-line English is "Double Pica is the size of "Great Primer is the size of this typ "English is the size of this type, which is ™Pica is the size of this type, which is equivalent " Small Pica is the size of this type, which is equivalent ^ Long Primer is the size of this type, which is equivalent to ^ bourgeois is the size of this type, which is equivalent to two of " Ijievier is the size of this type, which is equivalent to two of Gem, or 2^ Minion is the size of this type, which is equivalent to one half of English, or ~ Nonpareil is the size of this type, which is equivalent to one half of Pica, or one ~ Ruby is the size of tliis type, which is equivalent to one half of Small Pica, or one quarter o) !^ Pearl is the size cf this type, which is equivalent to une half u( Luiij; Primer, or one quarter of RELATIVE SIZES OF TYPES 27 The following table gives the names of the book-founts (old bodies) ill L;viieral use, with their nominal relation tocaeh other. Where blanks are left there are no real equivalents: '5 « O) 5 ^ c n O cS >% c3 rt ,^3 o .-5 2 ^ O C Ph « ^ t4H M-l (4-1 M-l o o C n o o o o U -^ i^ ;^ !i 13 ;i 13 To to Tfi "^n o o o o t^-l t4H t+H «+-i o) a* (ii o {^ o ^ .^ "o •? jv *o .;5 CL I -I I 3 I ^ o § 5 ,Si 5 ^ = = ^ o O .7 O -=^ P^ p:^ ;^. S P2 ^ c/i Ph <^ C^ ^ 'Vi' t+H«+-IU-lM-|tJ-lt4_(t(-|t(-l" oooooooo oooooooo ooooooo'o'o'ooo =1 ;i :s o c c 2 .2 Q^ (U c3 d 'r^ ^ ^ P. O 0) • i£ -M 11 c3 O if Ph ;5 ^-^ ^ P c o o c 28 PRINTING Larger sizes of type are made, hut they are clesiguated by the number of picas the body is equal to, such as five-line, six-line, etc. Founts aro generally cut in wood when they reach eight or nine lines of pica in depth of body. Spaces of various degrees, used generally to divide words, and quadrats to fill u^) short lines, which are cast to regular sizes, complete a fount in the ordinary way. Hair spaces, the thinnest of all, are cast perha])s eight to an em of their own body; sometimes they are made thinner or thicker. Taking long primer, in which this work is printed, as our standard, the spaces here shown give the width: laii- space thin space middling space 1 1 1 1 8 to em 5 to era 4 to em thick space 3 to cm Quadrats of the same body en em 2 em 3 cm 4 ctn The following suggestions may be of service: Hints on Ordering Sorts. — The following table contains a rough estimate (taking Brevier as a standard) of the amount which the respective boxes of the regular full-sized lower case will contain; the first two columns give the letters and weight only, the last two columns the letters and number that will weigh a pound. Letters. I Weight to I Box. a c d i s m n h o u t r 2 lb. f bl vgy p w 15 oz. k j z X q and figures 6 oz. e I 3 lb. Cai^itals I 5 oz. Letters. No. Letters to lb. abdghknopquvxyz 582 c 6 r s t 682 m 398 fijl ; 850 Periods and Commas 1400 FINDING WEIGHT OF TYPE 29 Wt'l((hf of Type required for a Joh. — To find this, divide the area of the page expressed in pica ems by 144. The answer i^ives the number of pounds weiglit in the page. 50 per cent, for small founts, and 30 to 40 per cent, for large founts, shovild be added to allow for sorts, etc. Edcample: I have to set fifty pages of Brevier, octavo, the size of the page in pica ems being 20 x 34. What weight of tyjie should I order? The area of each page is 20 x 34, equal to 680 ems pica ; divide by 144 and multiply by the number of pages, 50. The result is, say, 236. Add 40 per cent., and the sum will be about 330 lb. Am. Another method is to take four scpiare inches of type, set solid, to the pound, as an approximation. If leaded the diiference must be allowed for, and the number of leads deducted according to the poundage scale for leads on page 49. Tliere was a time when book-founts were considered fairly large if they consisted of a 1,000 lb. weight, but the present day rec|uirements demand founts sometimes of several tons in weight; in fact, a fount of 10,000 lb. is by no means a large one, and can only be considered of a medium size. A firm undertaking bookwork is frequently expected to get a complete work in type at one time, even if it makes two or three volumes, and, moreover, the printer often has to keep it standing indefinitely; so that any one establishment may have many volumes standing at the same time. To give an idea of the weiglit employed in an average volume, take a crown octavo novel of 10 sheets of 32 pp. = 3'20 pp. in all, as an instance; it may be assumed that }»ractically a ton of type would be required for such a vol- ume if set solid. A Square Iiirli of Tij[>c. — It is not always, when asked for an estimate, that the pciiiler hjs at hand tlir means of no PRINTING making it. He has mislaid his graduated scale, or the matter to be cast off is in awkward batches. A ready means, however, has been suggested. It has been calculated that a square inch of pica contains 36 ems; of small pica. 49 ems; long primer, 56 ems; brevier, 86 ems; minion, 100 ems; nonpareil, 144 ems; and ruby, 196 ems. Any fractions in the calculations should be considered as being in favour of the printer. Ordering Sorts. — The twelve square boxes directly in front of the compositor, containing the letters a, c, d, i, m, etc., will hold about 2 pounds each. The boxes half tlie size of the *'a" box will hold 15 ounces each, containing the letters f, b, g, 1, p, etc. The small square boxes contain- ing the letters k, j, q, etc., will hold 6 ounces each. The " e " box 3 pounds, and the cap. case 5 ounces to the box. The best way to order sorts for display type is to do so l>y " irons." A typefounder's iron is about 20 pica ems long. Special Sorts. — Where do they all go to — such as fractions, reference marks, accents, italics, etc. ? Every employer who has had much book or news work that called for any quan- tity of these sorts has had the problem put plainly to him by the frequent demand for fresh supplies. On inquiry, he has traced their disappearance to the laziness of some employes, who, not thinking that these sorts are likely in an emergency to be very valuable, either throw them into the quad box, or scatter them promiscuously and recklessly about in the upper case, a practice to Ite condemned. Tlie following plan gives some of the type bodies at a glance, Messrs. Miller and Richard's standards for old bodies being used. Every fifth line is numbered, and each column is two ems wide of its own body. From this diagram it will be seen that English, Long Primer, Brevier, and Minion bear no precise relation to the other sizes. On the other hand founts cast on the point system bear a definite proportion to each other. ci - ! «« y .— 5 5 10 -10 — 5 -10 -10 —10 ! — 10 10 10 15 15 15 -20 —15 —15 15 i— 20 -20 -20 -25 —10 — 6 -10 -15 — — 2o': — 20! '-25 —25! —20 —30 -30 -35 -30 -35 —40 -15 -20 20 -25 !— 251 -30 — 45i 30 —35 —40 '— 2.J —45 -40 —30 35;- -50 -.30 1—40 —CO —65 20—25 —3; -40 -05 —70 45 ^0 -35 -50 I— fiO -70-75 32 PRINTING The Point System is gradually, uay fast coming iuto use in this country, and is an ideal one for type bodies, fig. 11. Without going into decimals, the system may be explained as follows. Pica, which is roughly seventy-two to the English foot, is the basis of twelve points. The smaller sizes are graduated by half points, the middle sizes by one point, and the larger by two or more points. For jobbing purposes the system allows of a very ready justification of one body with another, and it is in that particular branch of work that it has been largely adopted. At the same time it simplifies all composition of book-founts, and has the effect of co- ordinating the various bodies which have hitherto been a source of vexation to the ^^I'iuter. The following table gives approximately the equivalent bodies under the old and point systems. Old System, Excelsior . IJiil Meant Semi lirevier Diaiiioiid . Pearl . . Agate . . Nonpareil . Minion . IJrevier . . Bourgeois . Loni;' Primer Small Pica. Pica . . . '2-lino Million English. . 2-line Brevier (Jreat Primer Point System. S-point hody. 4 ^ 55 55 *2 55 55 '> 55 oh ,5 G 5, 55 i 5 5 5 5 '^ 5 5 5 5 Q •-' 55 55 10 „ 11 5, 12 3-line Nonprl. j IG \ Ol(f System. Point St/stem. 2-line Lg. Prim. ^ Paragon . . j ' 2-line Sni. Pica '21 ,, ,, 2-line Pica. . 24 ,, 2-line English. 28 ,, ,, 5-line Nonprl. 80 ,, ,, 3-line Sni. Pica i 4-line Brevier, j ' ~ " 2-lineGt. Prim.^ 36 3-line Pica Dhl. lWa<;-on . 40 7-line Nonprl. 42 4-line Sm. Pica ^ 44 18 Canon . 4-line Pica . . 48 5-line Sm, Pica "^ _ 9-line Nonjyrl. j ' 5-line Pica . . GO G-line Pica . . 72 Two other features in connection with the point system are those of the Standard Line and Unit Set, as applied to THE POINT SYSTEM :> TolNT. 1'2 rolNT. RO rinvT. :;i.. I '.MM. 1 I'.ilNl-. 4V, I'OINT. 5 I'm NT. •)1.. I'min .">1.. I'olNl-, ♦i I'dlNT. ♦ J I'oINT. 7 I'dint. S I'DINT. « PdlNT. Hi ToINT. IS ToiNT. IS I'OIXT. 20 Point. •J2 I'OINT. 40 IN) I NT. 44 PoixT. 48 Point. 24 Point. !t I'd I NT. !• I'dlNT. !» I'i.INT. lo Point Kl I'OIN- 11 Point. 11 Point. •JS Point. 30 P(JiNT. o'2 Point. 60 Point. , J Pol N r. Fig. II. I'oiN'i' i:((i)ii-:s on iiik a.mi:i;han s\sii;m. D 34 PTJINTTNG all tli<' It-tiers cniiijd-isiiiLi- any one size of lt(»«ly : suiiu.'- { limes founts unclei' this system are callefl C'liitiKctisnnihle > Tijiies. The staudtird line refers to the eiiual tilignmeut of the different faces on any one l)ody, so that these various faces rani^-e at the foot, whether of the ordinary roman or Unit Set Example. 1 bhou y dk Pv B gnqlx F ^ nil 111233123312312312312345678999999990 iiiiiin nil iniiiniiniiiiiiiii 111111 iiiiinii ii89iio 1 ii23ii45ls67ii till 231114561117891110 121tt345tll 1 1 234^5678^90 1 2^456^7890^ 1 234567890 1 234567890 1 234567890 ! 23456 •••••••••••••••••••••••••••••••••••• ♦ hlihhhlililMMMMMMMM #kkkkkkk ssssssssssssssss "►niiiiiiiiiiiiliuiiiiiiinniininm yyyyyyyy xxxxxxxx bbbbbhbl WAVAVWWW IIIIIIH eceeeeeef eeelrrrrrrrl Example of tlie Standard Line System. The Splash of a Drop. By Prof. Worthington ...1/6 The Birth and Growth of Worlds. By Prof. GREEN, M.A., F.R.S. - I'- Aquila non capit muscas An eagle does not catch flies (Latin) 1.0XD0N,Whitechapel Rd., E. 6 ST. LUKE'S, Old St., E.G. 12 Poplar, 9, Barking Rd.,S.E. 4 Dextal, Leicester Square 17 J This line shows nine faces of Standard Line Types. J Thizse Tj^pcs are Cflsf on Standard Line. These Types are not on standard Line. I'k;. 12. KXAMl'lJ: 01-' STAXDAltm. INK AND I'NIT SET LETTERS, j \ of the clareudon order. Tlie unit set refers to the precise lateral width of each letter of the alphabet, or, rather, any !i letter of a given fount, each different [^letter being cast to a specified number of units, these units being points or fractions of points both in alignment and^n width, fig. 12. By the adoption of these three methods the standard- ization of types is rendered an easy matter, and thus allows STANDARD LINE AND UNIT SET 35 !i^f a pcrt't'ct just ifi(':i1i(»ii (»i oiu' size witli aiiotlicr, \\n{ oulv ill depth lull also in widlli. Tliat (Iir poiut svsii'iii, as i";ir : as tlu' (lf[»tli ot" bodies is coiiceruod, is an ideal one will l>c || admitted by all; but we venture to think that perhaps the I standard line and luiit set methods are not of such ini])ort- i ance, for these definite measurements must somewhat limit the artist's scope in designing any alphabet. j The old l)odies of type often necessitated the use of leads and sometimes pieces (.f card to make justitication possible, (but at the best it was an unsatisfactory means to an end. In starting new printing offices it is strongly advisable to have everything in connection with the composing depart- ment, including furniture, leads, brass rule, borders, and • •riianients of all kinds, on this point system, as much I trouble and vexation will be avoided, for under the old I system the same sizes of types by the various foundries differed as already shown, which created endless confusion whtui the same nominal bodies were used together. This chapter on hand-set types should be found interest- : ing to the student, but, as already pointed out, owing to the i improved conditions for machine composition, that method is now l)eing more used for bookwork, and doubtless its I'uiployment in the future will be even greater. COMPOSITION AND DISTEIBUTION CHAPTER II Materials, Tools, and Appliances used — Varieties of Fraiiies and Cases — Different kinds of Coniposin^u' Sticks, Settin*; Kule, and Galleys — Leads — Brass llules of Plain and Fancy I'liaracter— Furniture, Wooden and Metal — Quoins — Patent Locking-up Ap- paratus—Mallet, Planer, anil Shooting Sticks — Chases, Imposing Surfaces, Forme and Letter-lJoard Racks — (lalley Proof Presses — Rule and Lead Cutter — Bodkin, Tweezers, and Shears. BEFORE proceeding to the matter of type-setting by hand, it is necessary to give the student some idea of the materials, tools, and other appliances required in this department, and the illustrations here given, with short descriptions, will make clear the use to which they are j^ut. To commence with, we have the comjjosing frames of various kinds. The old kinds are usually made of deal, and stand breast-high, forming a stand to hold the type-casos at a proper angle for the most comfortable position in picking-up types, the upper case lying at a more acute angL than the lower case, in order that the compositor may easily reach the topmost boxes in the upj^er case without having to stret(di too far. The best kinds are those which are made in sections and bolted together. These frames are generally made with a rack to hold the cases not in immediate use, 1 »ut likely to be required. The ihnihle frame, tig. 13, holds two pairs of cases, and has two sets of racks for cases, which hold five pairs in each, making a total of twenty in all. This is a good and service- able frame where rack- room is a consideration. COMPOSING FRAMES 37 The n-Jinlc j'rdnh', tio-. 14, however, is one more in i^'eiieral iis<'; it has only one case-rack, which liokls five pairs, and ilic frame-stand itself is somewhat sliorter. The remain- in<4' ])ortion of the frame is occupied by a shelf called the " bed of the frame," which is very handy for sur[>lus Vu.. i;i. iioriM.K ki;amk. "sorts" turneiii fraur's, aii. 11 is a < | ua(lrii|>lt' rraiiif with 1\vt> «loiiit|t' casc-i'acks. Il will be iml ir.'il t hat 1 lir stands oranns for the cases are niailf ol' iron brackets instead ol' wnofb Tij[ii'-cii>irfi themselves are usuallx niai(lcinLi' up the type when the letter is set h)w. There are t>ther cases with special features in their manu- facture, such as three-ply bottoms, which impart great Fk;. Ki. HALF i"ka:me. strength to the case. Tlie res])ective corners of the diiferent boxes are also fastened with a small brass clamp which has a pin driven right tlirougli, thus junning tlie partitions hrmly to the bottom of the cas(\ Tlicrc ai'c 1 wo cases useitals and llie smaller letters resj>ectivelv. ThoughEuglishcasesarealwavsmadewiili the same nuin- TYPE-CASES 41 I ber of boxes or divisions, the " lay," of which we shall speak j)rest'utly, varies accordiiii;- to fancy and reoxes, and the ;jl lower ease 53 boxes. To the letter e is allotted the largest il box in the lower ease, and the other vowels and consonants I most frequently used are placed in the next size of division. Vic. 17. XKW voi;k (»rAiii;ri'r.K kiiami:. These Itoxcs are situated accordin*^' to the demand for the different letters in settinu' u)» ordinary worlds. For instance, the ciiiiiiMtsilor stands at the centre «>1' liis case, and ol c(Mirse il is rea-;<>iialile In suppose tliat tliose letters most fie(|iiint 1\ in use, as th«' vowels A- ^'^M rA-- ^/if^'ip -ir~ii' 'T^A^J^A- i- i Fig. 21. treiu.e case. There are also various other suggestions for eabiuets so that leads, reglet, or furniture may be kept in their separate ^^^^^^^^LO N^%^£^^ l-'i<;. '2'2. I ri:\i'n III", c ai'.in'KI'. places, as well as in llicir respective sizes, wliidi ivpiv- sents a -ivai savin- ..I' lime Fi-'. -I'l is a S(.-callcok\vi»rk coinixtsiiiL:' sticks a iii«>\ nMc .sli. aiece usually at one end, Jl-—^=^ \_9 :• -9 « Mt^ t>- -• :J6' --0 '>Ji£;«' --K^:* -:^ '^ :'W . •; Fig. 28. broadside stick. but sometimes at l)otli ends, to allow of its being more readily lifted out aud placed in front of the line just set and Fk;. 29. setitn*; i;iij;. justified. Its use is to facilitate the setting of the type, as it ])erniits the letter, when placed in the stick, to slide more readily into its position, and as each line is composed it is placed in front of the one just finished. It also assists in emptying the type out of the stick on to the galley — especi- ally when the matter is set "solid," I.e., without leads. GALLEYS 47 It may Ix' said liore that " matter" is aiiotluT \V(>r(l for comi»os('(l Ivpi', ami also that " settiii!^- " is the Icrm apjilicd I to the act of composing. Wlieu the stick is full, it has to be emptied on to a gcill^y, fig- 30. These receptacles are generally made of mahogany for bookwork, and for newspaper work or slip matter of brass, or more frequently of zinc. In the wooden kinds we have slij), octavo, quarto, and folio galleys. It is desirable that well-seasoned wood be obtained, for they are FlC. 80. VARIOUS GALLEVS. very apt to get twisted or warped. Old wainscoting makes an admirable galley in all respects. Type matter for distribu- I tion should never be wetted whilst on wooden gallevs; metal ! ones should be used for that purpose. I The patent metal column gcilley irifh quoins, fig. 31, shown on the next page, is certainly an advantage for slij) matter, j and especially so for newspaper or magazine work. Tlie quoins are made of metal, and are fixed into an angular slot at the side of the galley — furniture, metal or wood j being used in 'place of the ordinary sidestick. As Avill Ik- i seen, the slot gives ample room for loosening or tiglitening 48 PT^INTING IIk' <(iinius, (»i' wliich llircc arc siil'- tiriciit for caeli galley. Practically this patent is a seli-luckiiiL;- galley, aucl is made in both brass and zinc, and in all sizes. By the use of these galleys much time is saved. Leads, tig. 32, are sli2)s of metal of different thicknesses and cut to various lengths; these are used for placing between the Hues if the work is required to be " leaded." They are made of less brittle metal than type, and are therefore more pliable. They are cast, so many in thickness to a l)ica, from four to sixteen to a single em of pica body. Nonpareil lead m^a^^^s^mmma (<)-l)oiiit) Thick lead ^^^^^^^^^i^h (3-poiiit) Six-to-pica lead ^^^— i— ^^— — (2-point) Eight-to-pica lead — — .^— . (li-point) Fig. 32. some lkads. Technically speaking, a thick lead is four to pica ; a thi/t lead eight to pica ; and hair leads perhaps fourteen to sixteen to a pica. Besides these sizes there are twelve, ten, and six to pica leads. Leads are cut to pica ems in length, except in the case of special half-measures, that is, a given num- Ijcr of ems with an en added for double column matter of a narrow measure. The following schemes are handy for ordering (]uantities: ^ I'ATEM' (; ALLEY. LEADS 49 ISLMCKU UF J J r: ALLS IN A ruUND. Lcngtiis. 4 to Pica. 6 to Pica. 8 to Pica. 288 Longtlis. 4 to Pica. .).) 6 to Pica. S to Pica. 4 ems 144 216 26 ems 44 5 ems 112 i(;,s 22 t 27 ems 21 31 42 6 ems 90 144. J92 28 cms 20 30 40 7 ems 82 123 16)4 29 ems 20 30 40 8 ems 72 108 144 30 ems 19 29 38 cms 64 96 12-S 31 ems 19 28 38 lo cms 56 84 112 32 ems 18 27 36 11 cms 52 78 104 33 ems 17 26 34 12 emF 48 n 96 34 cms 17 25 34 lo ems 44 m 88 35 ems 16 24 32 14 ems 41 61 82 36 ems 16 24 32 15 ems MS 57 7Q 37 ems 15 23 30 1() ems 36 54 72 38 ems 15 22 30 17 cms :]4 51 68 39 ems 15 22 30 18 ems 32 48 64 40 ems 14 21 28 11' ems 30 45 60 41 ems 14 21 28 20 ems 28 42 56 42 ems 14 21 28 21 cms 27 40 54 43 ems 13 2U 26 22 ems 26 39 52 44 ems 13 19 26 23 ems 25 37 50 45 cms 13 19 26 24 ems 24 36 48 46 ems 12 18 24 2o cms 23 34 46 47 cms 12 IS 24 Weight of Leach Eequired for a /a6.— Multiply the number of Hues iu a page by the uumber of pages to be le?ided,and divide the product by the uumber of leads of the measure required that weigh a pouud. Emm pie: I have to lead (8-to-pica) 24 pages of uiatter set to 21 ems pica, there being 35 lines to the i)age. How many pounds of leads shall I want? In the table I find 54 8-to-pica leads, 21 cms long, weigh a ]Mmnd. Therefore I divide 35 x 24 by 54 and get 15 ll». 1(> o/. Aii^. Note: It WcllM be as well In ol-'ler 2<» 11»., (Ill t.. tllf riglit measure, lo be siii'e ••!" liaviiiL:' sutheient. E ry{) PUINTING JWXVVXVVVVVVVVVVVVVVVVVVXVVVVVVVVVVVVVVVVVVVV^XXVXVVXVV^ ^AAAAAAAAAAAA, Fk;. 'So. I'l.AIN AM) I ANCV laj.KS. BRASS RULES r.l Brax.^ n(h'f<, iiy". o'S, are thin strips of rolled brass luado tvpe high usually in lengths of 18 and 24 inches, and in various thicknesses and |)atterns. In addition to the faces ^dven, many other varieties can he had, and many combina- tions can be made by using two or more patterns together. Column rules are sometimes made on large bodies, such as pica; this ol)viates the use of leads in forming the white on either side of the rule — an advantage in newspaper work. For siiort lengths the special case, fig. 34, is recommended. 1 1 1 )> 1 i6 1 4^1 ' U -1 47 r; 1 44 ; i^ i 4i ly- 1 ><: 1 1 IJ 4<: 1 42; 41 \ vi; 1 ii; < ' 1 - ' 1 -I 1 < i:.\ ■-;; 1 :f,i 1 4n: ij 1 1 '■ 1 " -.1 '•, 1 r; 1 ."..' .--■i I 'S 1 '^ \ S - 1 ": 1 23i 1 ii; 37 1 _J 1 '/ 1 J J, I (■; 1 24i 1 371 S6 1 J) 1 '6 1 ^ y, 1 'y ! :5; ! W 35 I oe 1 '.■> 1 « y, 1 <-; 1 2y, 1 35i 34 1 " 1 7 7i 1 i>; 1 2'! i^; II 33 1 ?> 1 13 1 *■ y, 1 <}\ 1 :v' 1 3v, 1 1 32 1 3') 1 '- 9 ?; 1 '2; ■ 1 2-^; 1 i^; 1 i 3, 1 30 1 " 1 10 'W 1 ny 1 30i 1 3„ II Fk;. ;U. lUt.VSS IJULH CASK Fnyniture and /v^j//e^ l)oth wood and metal, are used for forming margins round the ])rinted matter of a book, and to assist in bulking out the pages when imposed in the chase. Wooden furniture is, ])erhaps, more generally used. It is made of well-seasoned oak, and supplied by the nuinu- facturers in yard lengths, or cut to given measures which is "labour-saving." The term "furniture" is applied to that of the larger kind, from three ems thick and upwards. Reglet is made in various thicknesses, the same lengths as furniture,andgencrallyef|uivalenttothebodiesof tyi)esfrom Nonpareil up 1.. 'I'wo-Iine (ireat Primer. Confusion is likely to arise if 1(>«» many sizes are used, as the edges are sure 1e wear rouii.l .iuiicas (]»road and narrow), and eight ]iicas (double broad). Both reglet and furniture, if bought in yard lengths, are cut up as required by means of saw and hlocJc, tig. 35. Great advantage is derived from using metal furniture, tig. 36. In addition to securing greater truth and soliditv, FlO. 86. MKTAT, FCHMTUni:. a considerable return is made for the old metal when broken or battered. It is, however, not advisable to use too murh metal in any one forme; the introduction of a little wooden furniture here and there will serve to iiuike the whole more Itinding. Metal furniture is generally made from a low gi'ade of ty^je-metal, but steel furniture has recently FURNITURE AND QUOINS 53 licoii iiil nxluced. Its first cost, liowcvor, is soiiicw liat i^realiT, i)ut llic first uullav will repay itself in t he 1<»iil;- iim. All t'lirnituro wliieli lias Ixcoiiie defeclive l>v wear and tear or wiirjnui;' slionld be (lisearoeause it is likely to give trouble in obtaining register, and also prevents the ] forme from being locked-up securely or squarely. Foot- and side-stichs, fig. 37, are also classed under the general head of furniture. Wooden ones are usually made Fifi. 87. FOOT- OK SIDE-STICK. I of oak, but sometimes metal is used, and then chiefiy iron. These last are cast and planed on the side which is placed nearest the type, and made to sizes. Wooden ones are made in long lengths and cut down as required, the thin end being cut at an angle of say 45 degrees, and the extreme edges of the two outer ends just pared or chamfered to prevent the corners being sjJit up. As seen in the diagram, one side only is sloped, to allow of the quoin, which has a corresponding slope on one side, being fastened squarely and ^ ..^^ ..Qry tightly when locked-up. Quoin.'i. — Those used for general work are made of wood — usually sycamore; they are sold by the thousand, and each bag contains an assortment of various sizes. These assort- ments are still further divided or classified respectively as jol)l)ing, book, and news — the last-mentioned containing those of the larger kinds, whereas the others run smaller on the average. As ex})lained before, one side of the quoin, fig. 38, is S(]uare, and the other sloped to correspond with ihe same anule of the si(le- or foot-stiek, the corners being also rA PT7TNTING very sliL;]il]y pared or cliamfcved. The sliapc niav Ix- lilvciiod 1(» a nii('-si(l»'(l wedn'c. Quoins aro employed t<> "lock up " or fasten llif pain'cs in llic cliasc, thai it may lilt as a "t'orme." To use two (pioius together is wrong-, l)eeause the two would praetieally form a square, so if it l)e requisite to fill out to the chase, one quoin and a piece of furniture should be used. See also figs. 84 and 85. There are many mechanical appliances for locking-up on the market, and'they are recommended especially'^for works of a regular size, but the j^rices of these improved systems rS h t-^ f^ Fig. 39. SCREW chases. iiro somewhat exclusive for general work. For news-W(^rk ficrcir rlinftcft are veiw handy, and these are made in special sizes, each to hold a single news page, fig. o9. Threads tapped in the edge of the chase allow of screws b»Mng placed in and fastened up to the side- or foot-stick. Tlie Mariuoiil system, fig. 40, consists of a nut tightened up by means of a key; its aj^plication can be seen at a glance. WaiuVfi pafpiit, figs. 41 and 42, is of an entirely ditferent kind, the fastening-up being obtained by tlie old method of mallet and shooting stick. The ordinary )n LOCTaNG-TTP ArPTJANCES iiK'tal side- or foot-s1 iclc is ust'u1 care sli. oi- uikIiic pn-ssuiv may !•(• n'ivcii at llio (IriviiiLC viu\. All lliese piiteiilod ap])tinilu« aiv made of iron. AiiotluT patent qnoin is called the WicJi'cn^haiii, fig. 43, and is made of steel on the three-disk-cam principle. It is sold in two sizes, the smaller being in more general use; it is said to stand a pressure of 600 ]1>. It will he FlU. 43. WICKERSHAM (^HOIN. seen from the engraving that it is placed in between the furnitnre as an ordinary quoin, but, the two sides being parallel, no bevelled side-stick is required. A simple turn of the key is all that is requisite to fasten the forme. As before said, for miscellaneous work the old-fashioned wooden quoin is still very useful, and it is an open ques- I tion whether the formes are not really more secure with them if ]»r(>]»('rlv fitted aiiiiis I arc tlu'ii a}»i to shrink. ' I^^)r Irvcllinu' and t'aslcniiiL;' np ilic Ivpc in diascs snndrv Fii:'r. Flii. 4"). IM.AXKI!. f tools art' used, auioiig tliom tlio mallet, fig. 44, and plaiipv, \ fig. 45. Shoothif/ sticks, fig. 46, or " sliooters," as tlifv are I called for shortness, are of various kinds. We give a few IJ(: Vic. 40. \- AiMors snooTiNc sikks. varieties: a, h, and r are of boxwood with gun-uietal tips, '/ is of iron entirely, and c is the original form of shooting- stick, niad<» of boxwood only. This last is the best for locking-n]» on tlie old inijiosing surfaces made of slouf. as r,R rT7TNTTNa iiidal i'\\>s arc liaMc 1o chiptlio snrftafo, hni on iron surfaces llic L;uii-iii<'tal 1 i}>s wmiM liaM- ii(» cffcrl. Tin- one Icllrn'd d j; is a vcrv narrow otic being lulaptcd i'or nnlockinjL;- formes Avlu-n tlic qnoins are verv small, but care nuist Ite exercised that the stick does not injure the surface. Chases are rectangular frames used for placing round pages of type in imposing, and are made both in cast and in wrought iron ; although dearer in the first ]dace, the latt< r are much to be preferred, because the cast ones are likely t<» FlO. 47. CAST-TI!OX CUASE — FIXKl^ I'.AIIS. ]»eeome cracked or broken in usage if not handled with care. "Purtlier, they are not always true, thus making the register oi' backing of pages in printing a difficult matter, and at the same time a difficulty always repeated whenever the chase is used. There are many varieties of chases, and Ihese are classed under three heads, as news, book, and jobluug. TIk^ first two kinds are not only made in single chases, but in double and quadruple sizes, called folding chases, so as to ])ermit of their being placed close together on flic machine in printing a. large 'sheet. These chases are often divided CHASES no ^ or sulMliviMrd into fidio or (|U;ii'1<> 1>\ iikmiis of d'oss-lcirs. Ill ciisl irmi clmscs, li---. \7 , these Imrs are li\e(l, IhiI in 1m(;, 4S. wi;()r(;ii'i'-ii;()X ciiAs!: -:\i(t\Ai'.i,i; i:ai;s, rroiiijlit-irou, fig. 48, tliey are usually moval)]e; tlins, as / ^^ Fir;. 49. .i()i;ia\(; en asks. ^vill lie seen from llie vacant slots on tlie inside, allowiiiL;- of llie eliase Itein 14' adapted I'ov eitlier twelvemo oi- ci^jitecinilo. 60 PRINTING Cliast's arc iiiKstly made to iv^'ular sizes, to suit llu- iV(|Tiire- [ mollis t»t pajM'i', I.e., (Iciiiy, i-oyal, doultlc l"<»(>lscii{». etc, \vith their res2)eclive duul)l(' aii, and ditt'er greatly in sizes and shapes. They are used for 1>roadsides, slips, or headings, cards, and jobs of all kinds. The following, fig. 50, is a handy chase for locking-up small formes on press or machine. It is fitted with mov- -TXSTJ- FlG. oO. LOCK-UP CHASE FOR .JOBS. able l)ars, which can be placed at different intervals accord- ing to the size of the job imposed in the smaller chase. This method obviates a cjiuantity of furniture being used. and, further, is far more secure in fastening the forme to a given position. Platen machine chases belong to the same class — tlic larger sizes sometimes having one or even two cross-bai's in order to give rigidity to the forme, and at the same time obviating the tendency to "spring" in locking-up a largr surface of type. BIPOSING SURFACES 61 Iiiijiosliii/ surfacei^, lig. 51, or face between the bottom ])attens is lined with hooji-iron — to allow^ the formes to be more easily ]>ush('d in and drawn out than they otliorwise w(»uld bf if Hot so lined. Tlit'se rricks can ulso he obtaiin'd ol' aii- otli<'i' Ivind, and we show the two systems us u|»pli<''| to lioldiui;- various sizes of formes. The second is culled llie 62 PRINTING " Universal" forme-raek, fig. 53, and is made of a number of inclined boards with grooves at the bottom lined with iron. In placing these racks it is advisable to select one that leans back from the direction in which the best light is given, as the face of the type would then be exposed to a IC. 'y2. KOIMlK-ltACk. better view when searcliing for any })arlicular foruie. These receptacles are made in any size or length ; if only one rack in lieiglit, the t(»]> can l)e used as a bench or 1>ulk. .Care uiust be used botli in pusliing in and taking out tlie fornics from these racks, or tlie face of tlie ty])e is likelv 1o he rubbed against the inclined boards. FOKME-iiACKS 63 TIr'v call also be made in tiers as here shown, the Vn:. ,1:5. r\i\i:i;s \i. ioumi: i; \(k. smaller size l»ciiiL;' topmosi, so llial il is |)(>ssil)l(' lt> t'onnes in or out without uii«lue strain. 64 PRINTING Uii]l:.< ;iR' nioviiMc l)oxes witli llic front open. Ikivihl;- batteus to form a letter-hoard rack, fi<^. 54. These are demv, royal, or double crown in width, and are g'enerally ]>laced at the end of the composing frames. The letter-boards ,^ contained in these racks are for holding matter for distri- bution, or for laying-up formes for the same purjmse, the Fk;. r)4. I'.iLK Foi; lktikk-I'.oaijds. top of the bulk being also utilized to place that board on which is immediately in use. Some composing frames have a small bulk attached to them in the shape of a single shelf with legs; this is useful for putting pages on as made-up, or superfluctus sorts turned out of the oases. Cafip-rai'l-tt are also made apart from llic tVames. Tliese i arc fixed in convenient })laces, usually holding fourteen pairs of cases in a rack six feet six iiiciics liigli. and arc for CASE-RACKS 65 \f the storing- of cases not iu inniiediate use. Tliey are made !^ sing:le, or in pairs, or even in series, aeeordino- to space at Frr;. 5."). case-rack. e.^niniand. The ilhistratiou here given, fig. 55, shows a ; bracket arrangement for hohling a case wlien only a line I or two are required to be set, and is a useful addition. These F 66 PRINTINa racks are sometimes made seven feet in heiolit, and will hold sixteen pairs or thirty-two single cases. Tall case-racks are sometimes made on the dust-proof principle — that is, the cases fit absolutely close together, but this necessitate two metal handles to each in order to dra^v the cases out of the rack. This system, however, demands the use of composing frames made on the American principle, he- cause these handles will not fit on the ordinary wooden , frames. Fl(i. 56. GALLEY-RACK. Fig. 57. cylinder galley-press. { Another receptacle is the gaUey-racIc, fig. 56. These racks can be obtained singly to stand in any corner, or between two composing frames which back each other. For larger spaces ■ they are made in rows or tiers as room will permit. Othti arrangements are to be had for holding galleys, such a> brackets or arms fastened to a wall. In newspaper establishments, or those wherein work if> executed which necessitates slip proofs, a galley-press is a necessary adjunct. There are tw^o kinds of these to be ob- tained, viz., cylinder, fig. 57, and one on the platen principle. J GALLEY PRESSES r.7 Tlioy 0(_'caij\v ;i very small space, and require but little ex- ;perieuce in manipulation. I Still another [irovini;- press, or rather maehine, is the Uilhtnitnj proof press, fiy-. 58, which has been in use during the past few years. As will be seen from the illustration, it \ is practically a small sing-le cylinder machine, very compact P^IG. 58, I-KJHTNIXii I'ROOF-PKKS.S. and occupyino- little space, with an over-feed board and lutomatic inking complete. The press has two beds, the lower one fixed and the upper one movable. By means of A'roi»er kind must be obtained. Its a})[Jieatiou faeilitates the lifting of matter from the galley to the ini- i posing surface. Fk;. (jl. BODKIN. Fit;, (j-2. TWEEZEKS. FlO. 63. SHEARS. A few other implements complete for the present the general outfit of a composing room. Among these are a hodkiii, tig. <*)!, and hrt'e?:erf<, tig. (j'2; the former for correcting I' ordinary matter, and the latter especially useful in table- [' work for lifting tigures out of columns. A pair of if/iears, i fig. 63, is sometimes necessary for cutting odd pieces of eitlier j lead or brass rule. Other articles in use will be referred to f as required. CHAPTER III Position and Asj3ects of a Composing lloom, with Plan — Learning i tlic IJoxes — Lays of I>ook and News Cases — Reversed Print - Attitude in Comi)osing— Spacing and Justifying — Coniiiosition — ]\Liking INIeasures— Rules for Sjjacing — Emptying the Stick — |j Punctuation, Capitalization, and Lidentations — Chapter Head.-. HAVING now gained some insight into the general aspects of the composing department, as well as the : materials, tools, and other appliances used therein, it is necessary for the student to acquire a knowledge of the boxes of the upper and lower cases respectively. It is absolutely necessary, in the first place, that a good light should be obtained for the composing frames, and, if possible, tlie light should be on the left of the oj^erator as he stands at his case, but if the frames are placed back to back in order to economize room, it is onlv everv other compositor who will obtain a left-hand light. For offices of a medium or large size, the best situation for a com- posing room is at the toj:* of the building, on account oi the better light ; if the room is square with windows on . i both sides, the plan shown, fig. 64. is a good one. It may ' be mentioned here that during the past few years much im- provement has been made in the planning out of printing houses in a general way, and some very fine offices lia^f been erected, not only in London, but in the provinces too, light, ventilation, and sanitation having been especially studied, to the great advantage of the worker. Economy in space with labour-saving materials and j^lant should be made a feature in the equipment of all new offices. PLAN OF COMPOSINO KOOM 71 AssiimiiiL;-, then, that tlio room is square or oblong-, willi ainplc light on either side, (a) woiikl represent the frames placed baek to back, two men (d) working shoulder to shoulder, but at oi)posite ends of the frames, in order to give each Fig. 04. J'LAN OF COMI'OSINO KOOM. other more room; (c) represents the tall case-racks, holdiug eases not in use; the imposing or correcting surfaces (b) are j^laced in the middle of tlie room. The other openings or spaces woul• P ) w •a n 5 3 Z V t Thl.k a ^1 X • Lon'cr Cixsc. Fk;. 65. PLAN OF IJOOK CASKS. We now return to the subject of learning the 1 »oxes. There I are several systems in use, and we give two methods. Fig. 65 shows the plan generally used for laying the letters for book work. News hands adoj^t a different lay, and that PLANS OF CASP]S 73 shown ill tig. 66 is the one used by suiiic of (he leading London daily papers. This system no doul)t facilitates the composition of news-work. a C 1 6 "U 9 # A B c 1) i: V (J a c i 6 u ^ t H I K I. M N u a a (J c i i 6 6 a u + + P Q R s ■i- V \v X Y Z /E CE U J X y Z .K I ; ... n & b c d i s f t> ft" ftl ll M,,ir 1 ni n h >■ V 1 w ■2 5' tu z X V u t ■111-,. '^ a r q - 1 I-'k;. (i(>. I'LAX Ol" NKWS CASKS. On page 74 we show thf new registered lay, tig. 67, as issued and made by Messrs. Caslou and Co., Ltd., which is a distinct departure from thr orthodox plan of cases. The boxes of the lower case in mure constant use are brought t(» 74 PRINTING the right haud of the compositor, which saves a deal of un- necessary travelling of the hand in passing from one end of the case to the other. Anotlier i)oint is that the spaces more generally in use are grouped together just under the .[ ? lb @ .% R> < • t 1 « h f ty ^^ 2-em 3.em Braces. 4-em 2em 3em Bules- 4-em i § 1 i i J 1 • « J n Cl - J X Y / n. CE U J » B c D f f c A B c t F ^' H • « I M - o H 1 K 1 M N o P D ^ ' V . P Q e s T V Vf ' X OB 7 ! ApOS. k 1 q ii (( II 111 III Upper Case. ) & ♦ p u I — — ~ ^1 C i i } V m h / I - e j f I 2 3 4 5 IB E £ o u 1 6 7 8 9 b a n 6 1 I Hair Space a 3 o c c 2 Thick Space. \ g 1 ^ i Lo'cver Case. Fig. 67. the new lay. operator's hand, thus facilitating or expediting the justifi- cation of lines. The same remarks, in a measure, iipply to the lay of the upper case, and it is claimed that the new lay is a distinct saving of time in the composition of ordinary hookwork, and still grccater results are to be obtained in work of a tabu- lated kind, ])ocause the tigures are placed in a much more COMPOSITION 75 accessible position in the lower case, and only the less used lower-case letters relegated to tlie upper case. For Greek, Hebrew, and some other languages cases of special make and complicjated nature as regards the lay are required; these will be referred to in their order. Having learned the boxes, it is advisable that the learner sliould have some experience in setting-up before attempt- ing distribution. There are certain letters which are rather puzzling at tirst glance to the novice, and he has literally to mind his i)'s and q's, and also his b's and d's, in his first attempts at composition. In order to print correctly when impressed, the faces of the types are reversed in the i^ uj^l pG aglX bcLbjeziuS 4:0 ^pe uoaigg* ij! lu ^jj^^ bo8i|:iou^ 4:ponSp^ ^r^ ^he^ Sj^ugg* J^pG gKg 8OOU pGGOUJGg ^Gcng^oiuGg ^o LG^q GOUjbo8i4:oL yAonjq LGtrq i^ lu ^pe lug^:^]' j^pig ^IhG 18 uo/A bi.iu^Gq Gzycql ^8 qjG Fig. 68. WORDS as kead in the metal. metal; therefore the practised compositor is accustomed to read the type backwards and upside down. This, of course, is due to the manner in which it is set in the stick, the nicks being placed u])permost. The reversed j-)rint, fig. 68, illus- trates the tirst difficulty, which is, however, soon overcome. There are a few elementary rules to be impressed on the learner. The most important is that he should acquire a correct and easy attitude in composing. If this is neg- lected at first, bad habits will grow, and then become no easy matter to shake oft". Let the <)])erat<)r clioose a standing position; a seat sliouM not l)e allowed exceitt in the case of physical inability to stand for any length of time, and, if this is necessary, a sitting j.osture should 76 FEINTING be adopted for distributiou rather than c()mi»osing. If a stool is requisite, one with a single leg is best, l)eeause it allows more freedom, and the body will move or turn more easily. As before mentioned, the frame should be breast- high, so as to bring the lower case to a level with the elbow, as this is the most comfortable height at which to compose. In the case of a short lad, a platform or stool must be used to bi'iug the arms up to the required level. If the person is above the average height, the cases can be made sufficiently high by putting one or even two pairs of cases under that in use. The body should have little or no swing in it ; still, total rigidity is to be avoided. In picking each letter up separ- ately, the hand holding the composing stick should be ad- vanced a little to meet it. No false or unnecessary move- ment should be made in picking u}> or conveying the letters to the stick; the left thumb should touch the letter when placed in the stick by the right hand, each separate type being allowed to fall into the stick with a very gentle click. We have at times seen compositors make a very laboured action in picking-up — throwing the arms about, and, in dropping the letter into the stick, quite stutter or stammer, as it were, over that very simple operation. Be sure, then, that a graceful and easy method is acquired in starting, and all will be well in the end. The centre of the case, where the cross-bar is, should be the correct place to stand. In order to avoid the character of being slovenly, always read the lines as composed. This should be done as soon as they are finished and before spacing out; in time the habit will become so fixed, that in spacing out, or even in composing the line, the eye will wander over the words, and detect any letterals. Sometimes a quick type-setter who does not read his lines as advised will, wlum a week's w^ork is done, be behind the more painstak- ing man who does, even thouiih the latter niav be slower in composing. COMPOSITION 77 Spaeiiiy^ and justifying are two very important factors in good composition. When not executed correctly, the former is offensive to the eye which can ajtpreciate careful and even spacing, and the latter increases the risk of the forme falling out if not properly justified. Spaces are so gradu- ated that no excuse can possibly be made for bad and un- equal spacing; nothing mars the appearance of a prose work so much as a want of uniformity in this respect. Bearing in mind the respective relations of the different spaces to their own body — thin (five to em), midrUing (four to em), ihiclx (three to em), and en quadrats (two to em) — the spacing can be so finely graduated (more or less) as to be really imperceptible to sight when printed. For very particular works the spacing may be humoured to a cer- tain extent. For instance, two words ending and com- mencing with either descending or ascending letters would require a little more space between them than two words ending and commencing with short letters, as in: a h bad ])oy nice child These two pairs of words having precisely the same space between them illustrate what we mean : that a would take more sj^ace than h if the spacing is to be equalized so closely. Then, again, letters with a kern, as the lower-case f, would certainly take more, whereas after a comma the space could, if necessary, l)e slightly reduced. Unless a work is excep- tionally well leaded, the thick or three-to-em space is con- sidered the average, and it is this which the comj^ositor uses when setting-up. Poetry works, with the exception mentioned, always have this space between each two Avords, the end of the line being filled up with quadrats and justified with spaces. In i>rose works, the same space is used, and if at the end of a line something must be done in 78 PRINTINa order to fill it up, the circuinstauce of its Leiiiy a solid or a leaded work should be considered. For solid or unleaded works, or even those with a thin lead, adopt a closer space, and for leaded works select a wider, if any choice is given at the end of a line, supposing that it falls short of the measure. Taking a thick space as our standard, the following will give the spaces for getting in or driving out a line: For increasing — For decreasing — Thin and middling. Middling sj^ace, En quadrat. Thin space. Thick space and middling. Hair space Two thick spaces. (as a last resource). Justifying a line should 1)e performed by sjmcing each line out with ecpial tightness, but not to such a degree as to pre- vent the stick being emptied easily. Good justification, so as to allow a handful or page of type being lifted without dropping a single letter, is evidence of the careful workman. Let the learner now place himself at the frame and take the composing stick, which has been made up to the required measure, in the left hand. It should be laid loosely in the palm of the hand, the thumb touching the brass setting rule placed against the bottom of the stick. Measures are determined by pica ems, and usually placed in the stick thus — It is a bad plan to make up these measures to pica quadrats or leads of the length desired. One particular fount of pica should be selected for making measures for all in the same establishment, to obviate any variation of body. An odd en quadrat is sometimes used for narrow or half-measures in bookwork, but only when the full measure demands it. In commencing to set type, a few words of the copy lying on the upper case in front of the operator should be COMPOSITION 70 conimitted to menioiy. Assuming that a frosli i)aragrapli is begun, an em quadrat is first placed in the stick to form the reijiiired indentation. He should then take a eaj[>ital letter for the commencement of the word, placing it nick uppermost in the stick, the left thumb receiving it from the right hand and gently letting it slide into its position, fig. 69, these actions being repeated till the word is com- pleted and a space inserted from the thick space box. In placing spaces in the stick, they may be put in regardless of the nick, as also quadrats; but the habit is so firmly acquired that one gener- ally puts the nicks up- permost, uniform with the letters. In picking each separate letter out of the case, the com- positor should fix his eye on some one of his let- ters, observing which Fio. 69. settinc; tvpi:. way the nick is, and in conveying it to the stick dexterously turn it to its proper posi- tion l^efore it arrives there. Probably at the start he will seize the first letter that conies to his fingers, and look at it, turning it to the required side before he drops it in the stick. In course of time he will be enabled to " spot" his letter as it lies in the case, and thus expedite the setting. When the first word is completed, and space inserted, the same process has to be gone through till the line is finished. The copy, of course, is read off as required, and the time occupied in picking up the space is a favourable opportunity for doing this. At th<' end of the line, supposing it is not filled out and there is not sufticient room for the next word, the rule laid down as to reducing or increasing the spacing according to the soHd or leaded character of the work must be considered. Dividing words by means of the hyphen should not often 80 PRINTING be resorted to if the line can be fairly spaced without having too much or too little between the words. In wide measures, supposing the tyj^e is not a very large one, there should be no excuse for dividing words; where necessary to do so in narrower measures, if possible, do not break words in two following lines. It is also bad to divide a word at the end of the last line on any one page. When the line has been spaced and justified, put the lead in, if the work be leaded, and lift the setting rule out, placing it in front again pre- paratory to setting another line. Certain extra spaces are required -after the double points, to give, as it were, emphasis to the value of these punctua- tion marks; thus, an en quadrat should be placed after a semicolon (;), note of admiration (!), note of interrogation (?), and colon (:) — these points should have a thin space in front of them if they are cast on a thin shank, but a hair space only if there is a slight beard on the inside, and no space at all if there is an extra large beard; also, if the spacing of the line has to be altered more or less, the spaces after, but not in front of, these points should be altered too, proportionately. Commas and full points (as full stops or periods are called) should be placed quite close up to the last letter of the word. An em quadrat is placed after a full point in a run-on sentence. The last line of a jxiragraph, if a short one, is spaced out with quadrats. Commas should only have the usual thick space after them. Parentheses () and briickets [] are usually placed close up at either end, and the second (or closing) one is formed by simply turning it round — the nick to the back. Inverted commas ("), used for ((notations, are made, as the term implies, by reversing two commas, placing a thin space after tliem; the marks used at the end of a quotation are formed by two ap<^- strophes ("), usually without any space before them if pre- ceded by a comma or a full point; in other cases they require a thin space. COMPOSITION 81 When the stick has been filled line bv line it must be emptied. This is a difficulty to the novice, and it is best that he should practise with a half-filled stick for a while. To execute this jn'operly the stick should be 2)laced cross- wise on the case, head upwards, and the top t^rasped by the forefingers of each hand and the bottom by each thumb — the remaining fingers can then help to clasp the sides, thus holding the wdiole together. If the matter has not been too tightly justified it can be lifted out easily, fig. 70, and carried in that position, face outwards, and nicks down- wards, to the galley on which it is to be emptied. When this has been done successfully several times a full stick may be tried. In all instances the setting rule \ "^^^^^^^^ ^ --' should be used to give additional ^^=<^j2s support to the handful; this is, ^,^^, .^_ ,,ip.,viN.; thk stk k. of course, actually necessary in absolutely solid type, that is, set without leads. The reading of each line must be borne in mind before spacing out, and certain other rules are to be followed in good com[>osition. These are the styles and customs of the house. In wx'U-ordered establishments it is l)est that a few brief regulations should be drawn up and printed for the benefit and guidance of the case department. Different offices have their own methods for the capitalization of words, spellings, and other matters, therefore only general rules can be laid down here. Of course, all proper names should be commenced with a capital, and it is a good plan also to adopt the same rule for any direct refei-ence to the State, Church, and words used in relation to the Deity, such as He, Him, His, Me, Mine, My, Thine, Thou, Thy. Other details should be determined by the custom of the office. We give in Chapter XV a few hints which may be taken as a basis for formulating some sets of rules to govern Itoth 8-2 PRINTING compositors and readers, and wliicli, if adoi:)ted, will obviate much friction between those dej^artments, and be for the re2)utation of the establishment. Wide measures of bookwork take 1:1 or even 2 ems in- dentation of their own body, and in the case of the first para- graph of a fresh chapter or section the first word is generally set in CAPITALS and Small Capitals, and when this is so, it is set full out to the measure without indentatiou. In manuscrij^t copy the usual signs to indicate capitals, small capitals, and italic are: CAPITALS - three underlinings = Small capitals = two „ _ - Italic = one underlining In spacing out poetry or short lines with quadrats, always place the quadrats at the end of the measure, and any spaces requisite to justify the line should be placed between the first and second, if more than one quadrat is used. This plan prevents the spaces from falling down in the event of their being placed next to the last word, should it be necessary to lift that word out for correction; if only one quadrat is needed, 2)lace the space, if any, immediately after the last word and before the quadrat. Manuscrijjt copy requires far more judgement in compos- ing than a mere dead reprint owing to the way it is usually written. Most authors and writers ignore punctuation and use capitals too freely ; it is, therefore, the duty of the com- positor to point his matter as he proceeds, and, in the absence of sj^ecial instructions to the contrary, to follow the rules of the house as regards capitals and other details. For this purpose an extra i)rice is provided in the scale of charges — three farthings per thousand ens being considered the equivalent value (see y>. 178 for revised scale, 1915). But iu our estimation it is often insufficient for the average class of manuscript copy sup2)lied. Reprint works generally have to be followed litcrallv save for obvious errors. COMPOSITION 83 Cross-lines or cliapk'r lieads set in capitals or small capitals siioukl be justified iu the centre of the measure by putting; equivalent quadrats and spaces at either end of the line; if the matter of a thin sjtace is left to be divided at the last, put the extra space in the first part of the line; this will help to counterbalance the comma or full point that may be placed at the other end, as these punctuation marks, in a large type especially, usually appear to throw the line (Hit of the centre. We have now shown the method of setting-up for ordinary straightforward book work. With the help of the r(>marks on spacing, justifying, and emptying the stick, the learner may proceed till the type in his case has been exhausted. But it is very necessary not to forget the advice given as regards position and movement in comjiosing, and we repeat it. Avoid all unnecessary movements iu picking- ui», and drop the letters in the stick deliberately but quietly. I Experience will soon teach the nearest and l>est way to the boxes, and back again to the composing stick. Bad habits j and ungraceful movements are easily acquired but difhcult i to discard, therefore it is of the greatest importance that I a free and not formal manner should be acquired. The \ wrist must be used as much as possible, and the elbow^s kept square, and at the same time the body should have little or no movement. All feints iu picking up the letter or flourishes with the arm must be avoided, and the left hand containing the stick should be moved a' little in the direction of the other hand to meet it, as it were, but care should be taken that it is not stretched too far, or it will counteract the advantage which might otherwise be gained. CHAPTER IV rreparing Type for Distiibiition — Method of Distribution — Odd Sorts and Peculiars— The Jigger — Tlic Sticking or Caking together of Type. THE letter — as type is called sometimes iu a collective sense — having been all set up, the operator may now proceed to learn something of distribidion. He will have acquired a good knowledge of the boxes by this time, and will be able to drop the different letters into their respect- ive boxes with a far greater degree of certainty than if he attempted this part of the work in the first instance. It is marvellous to observe the rapidity with which a practised compositor distributes the type into his case; this being only attained by long practice. Clean matter and proofs being desired, much depends on proper and correct distri- bution, therefore it is necessary to cultivate a very careful mannei' in distributing, and too much haste by a beginner should be deprecated. Distribution is a term applied both to the matter itself as a wdiole and to the act of distributing the same. The type may be obtained from the store-room, or from formes of the work in hand — technically called "its own" — ^or those of a similar nature in the same fount. Under any circumstances, the com]>ositor should see that the type is quite clean, and if not, he must w^ash it. Assuming he has to take a forme of type for his distribution, and it requires washing, it should be placed on a board, washed over with 84 DISTRIBUTION 8.^ lye, and rinsed with cold water; then the forme should be unlocked and receive a second rinsing, by which the water will run between the lines and sjiaces, thus renderini;," the whole more couA^enient for the separation of the letters, which would not be so easy if manipulated in a dry con- dition. This last wetting is 2>erhaps better done witli a sponge usually kept for the purpose. Though this treatment assists the distribution by making the letters separate more freely, it at the same time, curiously enough, has the effect of binding the whole matter together when handled in bulk. Take, for instance, a page left standing naked on the imposing surface or board^ — ^that is, stripped of its surrounding furniture. If dry, the letters on the outside edges of the page would most i^robably fall over on /\ their sides, but if wetted they would keep their position whilst ' any moisture was retained. In Fio, 71. DisTRinuTiNr;. fact, if a forme has to be re-im- posed or re-arranged on tlu' ston(\ it is always best to damp tlie edges slightly with a s})onge. This prevents a possible accident to the type, which might l)e overlooked in the |)roof . To commence, the operator would take a handful of matter, say about a stickful in depth, taking care that the bottom line has either a lead or setting rule against it to ]>revent breaking or "pieing" — *'pie" being a technical term for "Ijroken" or mixed type. The piece should be lifted with both hands and placed, nicks uj^permost, in the hollow of the left hand, the type lodging on the three fingers, and the forefinger grasping it round the back; the thumb would ihen steady the left side of the handful, fig. 71. The right hand is thus free to commence. With the second finger of this liiuid i>usli t]i.' tii-st word of the right -liaiid md of th.' line up, then sci/.e it also with the forefinger and thunil*. 86 PRINTING The word is now grasped between the thuinl) and the first two fingers of the right hand; as this is done, the word should be read, and each letter dropped singly into its own hox. The separation of the letters is easy, and it will be found, when the word is held in the fingers as described, that a little pressure or squeeze of the fingers, especially with the second finger, will serve to divide each segment of the word. When the word is all put into the case, repeat the action till the case is filled. In time the learner will become quite expert, and able to take two or three words at a time, according to the size of type in use — the Fl(i. 7'2. .TKiOER FOR ODD SORTS. smaller the better, provided it is not too minute. Carefully discriminate between the spaces, and throw them into the proper receptacles, because it will save mucli time after- wards in composing. The average speed for distribution is from three to four times that of composing. Odd sorts and peculiars, which have no place in the cases in use, as likewise occasional words of italic, should be put aside for after-distribution into their proper cases. A handy article to hold these sorts temporarily is a, jigger, made of quadrats and leads combined, a piece of stout paper being wrapped round the back to form a bottom, and the whole lieing tied round with page- cord. Tlie accompanying diagram, fig. 72, will give some idea of what we mean. Wooden boxes on the same principle ean l)e obtained of the material manufacturers. It is a slovenly jdan t»> allow DISTRIBUTION 87 tliesti sorts — oftou valiiaMc l<> accuiinilalc. aiul possil)lv be tlirown in the l»ack or unused boxes of the upper case. They create tliere a mass of i)ie, and canuot be found wlien wanted. The quadrat box should also be kept scrupulously free from all extraneous sorts or spaces. Another consideration of tyj^e for distribution is that new founts, or type laid by out of use for a long period, is apt to become stuck together, " caked " or " baked." There are certain remedies to counteract this evil, for it is as- suredly one, as those who have experienced it will testify. If distribution is attempted under those conditions, the type will probably cut the fingers if it is new, and, if old, at least will make them very sore and unfit for composing. Hot lye is sometimes used to wash the type over to assist the separation; glycerine also may be tried witli good results. Another remedy, if the type is not very much caked, is to have the steam -cock of the boiler turned on to the face of it. CHAPTER V Makiii^-ni) into Pages —Different Styles of PTeadlines^Detei- niining the Length of ]\age — Page Gauges — Footnotes, Sideiiotes, and Cut-in notes, with their Reference Marks — Rules for the Setting of Preliminary and A])pendix Matter — The Printer's Ini- l)rint — Tying-up Pages — Signatures. TAKING bookwork as our standard for the moment, it will be seen that books are most frequently divided into chapters or sections. Sometimes these com- mence with a fresh page, and in such instances usually with a "dropped head"— that is, they will begin about one-third down the page. Sometimes, on the other hand, they are '' run on," by which we mean that the new chapter or section commences on the same page, with a suital)le amount of white or space between it and the end of the preceding chapter, provided the last chapter does not end very low down on the page. "Whichever plan is adopted, uniformity is to be desired throughout as regards sj^acing and display of chapter heads. Hea dlines of .the pages are set in various styles. Pam^^hlets may perhaps have a plain folio only, but works, i.e., longer books, will have a headline which may be dependent on in- structions. Italic capitals, italic lower-case, roman capitals, and small capitals are all used in turn, and sometimes with a rule under. Further, the subject-matter of the headline is often determined by the nature of the work. Some volumes have the fixed left-hand headline bearing the name of the ss MAKING-UP FNTO PAGES 89 volume, aud the riglit-liand one containing the subject of the chapter. The amount of white or leading after the head- line, too, is regulated by the style adopted, and the solid or leaded character of the work. Tlie length of a page depends of course on the width of matter, and the size of paper to be used. Roughly speak- ing, to form appropriate margins to a page, there should be a trifle more margin on the top and bottom of a page than on the two sides (see pj:). 105-110), Sidonotes, and runners down the sides of pages, are thrown into the margin entirely if the former are not very heavy. Footnotes are therefore |>referal>le where possible, as full sidonotes do not improve the appearance of a ])age. I-'k;. 73. r.\(iE-(iArGE. The length of a page having been determined, a (jauije, tig. 78, should be made to tlie size, a piece of pica reglet with a notch cut in it serving as the mark for length. Eacli page should have a white line of quadrats at the bottom — this line to be over and above the length determined on in making tlic limit of the page, ])ut included in the gauge. This white line serves two purposes — first, it protects the last line of type, forming, as it were, a bulwark; secondly, it contains the signature of the sheet when required. It is also useful in certain exigences of making-up, such as having to make a pag(» a line long, in which case the removal of the white line obviates the necessity of altering the furui- iur»'. When this occurs it is desirable to have the facing ]^age, be it odd or even, equally long. In ]>aging matter, never lui'n tlie break (»i' eiireliminary matter are extensive, the text type may be used, with a COMPOSING PRELIMINARY MATTER 91 slightly thicker lead between the lines than that used in the book. If the text- is solid, use only a thin lead. All these pages should be expressed by Roman numerals — not figures ■ — in roman lower-case, commencing with the half or bastard title. Indexes are, as a rule, set in type two sizes smaller than text, in two columns, and the pagination continued on from the text. The style to be adopted in setting these depends on the nature of the index to be composed. The printer's Imprint should always appear at the end of the work, and might also be placed at the back of the title. By Act of Parliament (32 and 33 Vict., ch. 24) the printer FlC. 74. TYIXO 11' A VXC.E. is com]iollcd, under a penalty, to affix his imprint to all books printed by him, and, in the event of an action at law, he may be non-suited if his imprint has been omitted. Having considered these methods of composing the pre- liminary and appendix matter, we will follow the making- u]^ ov paging of the work. As the pages are completed they should be tied up with i)age-cord, fig. 74, this cortl being sufficiently long to go round the page at least three times if the page is small — for a large one, four times or more to give additional security. Place the end of the core after evervthino- else, is distino-nished as a rule bv ifalir lower-case letters, a h c d, etc. The printer's alphabet usually consists of B C D E F G H I K L M N O P Q R S T U X Y Z AA BB, ctc, A or i(, with the subsequent letters in italic lower-case, being reserved, as just remarked, for the preliminary matter. Some few printers put signature a on page I of the text, in a small capital, and the preliminary matter is signatured l>y the use of italic lower-case letters, commencing again with n imd so (»n. T1 will be observed that the letters J v w SIGNATURES 93 are omitted. Some printers use a second signature for tlie opposite corner of the sheet, i.e., the third paooks — Making- Alaroins— Ty[»e Measures or Scales — Furniture — The proper method of using C^uoins — Furniture Gauges. THE placing of the pages in their respective positions ju'evions to working the sheet is called imjJo.^iiKf them. The appended schemes of imj^osition will give all the varieties required for bookwork. But first a few technical terms must be explained. In sheet work there are two formes — the outer is the one Containing the first page and the signature; the f/iwer forme is the backing one, contain- ing the second page. Sizes of books are determined by the number of times a sheet is folded, be it demy or any other size. A sheet folded once or in half is called /o/?'o ; folded into four, quarto -, into eight, octavo; twelve, duo- decimo or twelvemo; sixteen, sixteenmo; eighteen, octodecimo or eiijhteenmo, and so on. The methods employed for imposition after all are really simple, and only require a little forethought on the part of the student, by committing to memory a few very element- ary rules which will help him much in laying the pages down in their correct order. For instance, the first page of any one section is always laid down at the near left-hand corner, the last page of the signature being placed next to it. Unless it be an insetted signature, such as a twelvemo or 94 IMPOSITION 95 eighteen mo, all other deuomiiiatious, whether quart «>,ueliiv(), or sixteeunio, the two eeutre pat^es of the same section will always he head to head with the first and last pages just mentioned, thus forming a scpiare four pages, so that when folded lip to its given size those pages will fall correctly into their respective positions. A few other i)oints are that certain impositions in half sheets are the same as in sheets; for instance, a sheet of folio is laid down as a half sheet of cpiarto, and again, sheets of quarto and octavo are laid down in the same way as half sheets of octavo and sixteenmo respectively, and so on. Further, that any forme is laid down incorrectly is often detected at a glance by the fact that the folios of any two pages next to each other may not he at the extreme or opposite corners of that section of two pages, because the folios of both left- and right-hand pages must always appear on the fore-edge of the volume. Besides the set schemes of imposition given in the follow- ing pages there are many variations that will suggest them- selves to the student upon reflection. On c(msideration he will soon find some other method of laying pages down to a given number helpful in dealing with certain exigences that do often arise in the imposition of bookwork, and this ap- plies to jobbing work too in many instances. The great point is to test any proposed imposition by folding and cutting up a sheet of paper to the size and number of pages of the required section. A little practice will enable any one to disi>ense with reference to the formal schemes which by the uninitiated are frequently considered a difficulty — but this is more imaginary than real if any one is in earnest and desirous of learning for himself. The annexed table of signatures and folios will be found useful for reference purposes, the folios being compiled for sheet work. In half-sheet work the number of i)ages here given must be halved, e.g., signature r in octavo sheet work is p. 241, but in half-sheet octavo it should be \). 121. 96 PRINTING Tadlk of Signatures and Folios. No. B Folio. 1 4to. 1 Svo. 1 121110. 1 16nio. 1 81110. 1 24mo. 1 1 1 2 C 5 9 17 25 33 37 49 3 D 9 17 33 49 65 73 97 4 y. 13 25 49 73 97 109 145 5 F 17 33 65 97 129 145 193 6 G 21 41 81 121 161 181 241 7 H 25 49 97 145 193 217 289 8 I 29 57 113 169 225 253 337 9 K 33 65 129 193 257 289 385 10 L 37 73 145 217 289 325 433 11 M 41 81 161 241 321 361 481 12 N 45 89 177 265 353 397 529 13 49 97 193 289 385 433 577 14 P 53 105 209 313 417 469 625 15 Q 57 113 225 337 449 505 673 16 K 61 121 241 361 481 541 721 17 s 65 129 257 385 513 5,77 769 18 T 69 137 273 409 545 613 817 19 U 73 145 289 433 577 649 865 20 X 77 153 305 457 609 685 913 21 Y 81 161 321 481 641 721 961 22 Z 85 169 337 505 673 757 1009 23 AA 89 177 353 529 705 793 1057 24 BB 93 185 369 553 737 829 1105 25 CC 97 193 385 577 769 865 1153 26 DD 101 201 401 601 801 901 1201 27 EE 105 209 417 625 833 937 1249 28 FF 109 217 433 649 865 973 1297 29 GG 113 225 449 673 897 1009 1345 30 HH 117 233 465 697 929 1045 1393 31 II 121 241 481 721 961 1081 1441 32 KK 125 249 497 745 993 1117 1489 33 LL 129 257 513 769 1025 1153 1537 34 MISI 133 265 529 793 1057 1189 1585 35 NN 137 273 545 817 1(»89 1225 1633 36 00 141 281 561 841 1121 1261 1681 N.IJ. Ill this tahlc signature r. always coiiinienoes with page 1, and the letters A, .1, \', and w are not included. SCHEMES OF IMPOSITION SCHEMES OF IMPOSITION Half Siiket of Folio. Sheet of Folio. Outer Foi^.ne. Inner ForrAe> Half Siifrt of Quakto. H 98 PRINTING Sheet of Quarto. Outer Forme. Luicr Forme. Half Sheet of Octavo. ^ e 9 S 1 B 8 7 2 Sheet of Octavo. Outer Forme. Lnicr Forme. 8 (3 :i e I II 01 1 Ui i:! 4 n 14 15 SCHEMES OF IMPOSITION 99 Half Sheets of Twelves. With offcut. To fold without cnttin(j. t- (i 1)1 !•• t- G III ,, 1 It L-i 11 •> 1 1 11 - Sheet of Twelves {ivith offcut and one signature). Outer Forme. Inner Forme. ;:i 91 sa 01 lu fl II 8 :f ( 1^ ,. 9 Gl s^I I I'l I'l ■1 3 22 _■■ L_ 100 PRINTINO Half Suket of Sixteens. s er n « 7 10 11 6 8 6 SI S 1 E 16 13 4 Sheet of Sixteens. Outer Forme. Inner Forme. f (5S 8S 9 Z?: Of: 13 2U 21 12 11 22 19 14 91 il To C 01 {:o 81 fl 1 132 2.') s 7 2li ;u IJ SCHEMES OF IMPOSTTIOl^ 101 Half Shfet of Eighteens (ivith offcut, transposition, and one signature). TM n ' 01 () 9 f:l V eT n I 91 8 1 irf ii 8 17 2 B Wlion one side of the paper is worked, the following transpositions must be made : pages 7 and 12 to take the places of 11 and 8; and 11 and 8 the places of 7 and 12 respect iv el J. Half Sheet of Eighteens (without transposition, ivilh offcut and two signatures). 5;!i 9 L SI Ll' 8 — ■' — 1 (■) 91 ^n 01 ." !1 1 I! 1-' i:! 11 11 2 102 PRINTINO SnKET OF EiGHTEENS (until offctit and three signatures). Inner Forme. z ^' n 3 lu 15 5 8 17 b2 C2 CS 9S eg 22 27 34 20 29 d2 32 0?^^er Forme. 1 9 » SI GI oe TS f- 6 91 IS 8S po 1 12 1.", 21 2.') .'iO B c 1) SCHEMES OF IMPOSITION 103 ElAf.K SlIKirr OF TWKNTV-FOURS {irltliout aitHliq), r. :i s i;" r.r. ■: ;» c.i 11 14 1.". 1(1 1 1^ r.\ CI it I I'l ' n 1 21 21 4 f) 20 u i; ;; Half Sheet of Twenty-Fours (ivifJi three sigiratnres). r. I 01 c-1 >I ,._ Ii2 t> 11 C2 u lit J) 2 " T- e ri ;.i 0" \r. s 'J ]•; 17 2 1 104 PRINTING Shf':i':t of TwENTY-Founs. Liner Forme. z IT' 9f Z'J. 8 9 CI' *■*' 20 27 2'' 1.1 ;:0 fl (■f; \i t'l SI l!.' 11 ■M ;!'.• lu 7 •12 Outer Forme. -\ is 01- 6 8 If l"> 3l3 V.?, U 17 ;;2 er. s'" I- Of-; ('o 1 48 ■1') 1 •11 B ]:3 1 1 ,_. SCHEMES OF IMPOSITION 105 Half Sheet of TniKTY-Twos. l;! 91 So 21 g 9 11 01 Lr, v.r. 19 81 1 ' '" "■ 8 7 2(] ••il 2 Other impositions are required occasionally. These, we rej)eat, may be determined by folding a sheet of paper into 1 the required number of leaves, and then niarldno- with a peneil the i)ages in order. This should then be opened out; one side Avill give one half or side of the sheet, and the reverse side the other half. Of course the pages must be laid down in reversed order compared with the sheet so marked; then an impression from these pages of type would be the same as the folded sample. Mahincj of margins. — A chase or chases of a suitable size must be selected. In large formes it is requisite to have as many bars as possible, because they give addi- tional security to the forme, and prevent the rising or sj)ringing of the type when loclvcnl-up. Some ])rinters aim at centring the pages of printed matter on each leaf of paper, allowing a little on the outside edges for the (fitting of the book bv tlie l)inder iifterwards, but this plan is 106 PRINTING certainly wrong". The correct idea of a good margin to a page is that the fore-edge and tail should be greater than the back and head margin. From a binder's point of view, the surrounding margins of a printed page of a book are somewhat defined as shown in fig. 75. From a printer's standpoint, taking a sixteenmo as our example, the marginal portions of a sheet, simply for Fin. 7'). >iAr.(iiN« of a page. the convenience of gauging the furniture, are named us in fig. 76. Some printers call the hach the gutter and the lonfj fro.«.< the back, but we prefer our method, as the back here quoted is really the back of the book. The long and short crosses respectively are where the long and short cross-bars of the chase fall. Margins, to look well and to he proportionate, should be arranged somewhat on the following principles. Books, MARGINS 107 esj^eeially good oues, issued in cloth, are likely to be re- Ixmiid in leather at some future date, and, if cut agaiu, would suffer most on the fore-edge and tail, where, conse- quently, a larger margin is desirable. This, too, allows of wear and tear, which occurs more generally on these edges of a book. Further, if old books are studied in this re- spect, particularly those of the famous presses, English and foreign, and even MSS. of an earlier period, it will be found ' ' ' I JOl J ^ QACK < BACK ,„ UJ U) , , r-. , 1 ill ) O ' 'I I ct: : : : : o L...... I I __..-_J LONG CROSS '^ ""' i^ ": H I w • < _ L iQi J o BACK < BACK I ( luir-- 1 ^r\ I I I I ' ! ; : : I I L J 1 1 ■1 1 1 r < 1 1 1 1 1 1 1 ; r- BACK BACK «■ 1 t 1 1 t 1 1 .i L 1 LONG CROSS 1 - -- ' ■1 r 1 i> SACK 1 1 t 1 ' t J BACK 1 f * "1 1 1 1 L. 1 1 .J 1 ' L J FlfJ. 76. MAR(!INS OF A SHEET. that this idea was frequently carried out, possibly with a view to allow of annotations in the margins. Bearing in mind what was said a little way back, that the length of a l)age on paper should be regulated by its width, the head margin should be alittle more than theback,and rathermorc margin at the tail than on the fore-edge, because, by sonic optical illusion, an ec^ual margin generally looks less in the head, jtcrhaps caused by the two o|)cn backs of the book. Fifty per cent, more margin on the fore-edge an ( Fig. 82. adjusting fore-edge margins. with by the binder, come out w^ith equal margins on the fore-edge for octavo. In other sizes, with a greater number of pages, the sheet should be turned the other way and made out lengthwise jjrecisely in the same manner. Type measures. — For measuring purposes ii pica-gang e or type-scale, fig. 83, marked with pica ems, should be used. These may be ob- tained either in ivory or boxwood of the material- maker or type-founder; they also Fig. 83. type scale. contain the marked ems of other bodies. A home-made one can be manufactured by the pica ems being marked on a piece IMPOSING m of l\>ur-to-pioa brass rule. In purcliasiui;' a ineasuiv, how- ever, it is best to procure oue which has the standard bodies of those founts in use, as some of the types other than pica v^ary somewhat, the true remedy for which would be the adoption of the point system. The furniture to be placed round the forme is the next thiny' to be considered. The terms " dressini'" " or " clothino- " a forme are sometimes used — a forme laid up for distribution and stripped of its furniture is expressed by the opposite term, i.e., "naked." Assuming that we have a sixteenmo forme to " dress," it is best that all the furniture used lengthwise should be a little longer than the page itself — say a couple of picas at least. That used in the Avidth should not exceed the measure of the work, and care must be taken that it is not too long, or else it will cause a " bind." The furniture down the length of the page being longer obviates the possibility of any lines slipping, provided it has Ijeen placed j^roperly, so as to include both ends of the page. The side- and foot-sticks should be a little longer than the parts they have to secure, but just sufficient to prevent overlapping each other either one way or the other. When this is done, the page-cords may be removed from the pages, the inner pages being untied first, and, as each i^ge is re- leased, the surrounding furniture must be pushed up so as to l)rotect it. As the cords are removed, be careful not to get them entangled ; place them round the neck temporarily, and when done w^ith hang them on a nail for future use. The quoins may now be fitted ; in doing this, supposing there is a large amount of space to fill up, do not use two quoins together, as in fig. 84, but use short lengths of furniture kept for locking-up purposes, as distinct from that used for making margins between the pages, which should be perfectly sound and not damaged in any way. Using two quoins to- gether is extravagant, and will not permit of the forme being locked-up tightly or squarely, as a moment's reflection will 112 PRINTING show, on coinparin*^ a quoin and a side-stick together, fig. 85. The use of leads in qiioiniug-up is to be deprecated as a wasteful and slovenly habit. We repeat that furni- ture which is worn and not good enough for placing be- tween pages to form margins is of service in quoining-up; therefore the use of good furniture for this purpose should be forbidden. When formes are sent to press or machine Fu;. 84. WRONG USE OF (iuoixs. Fig. 85. eight use of (,>roix. great care should be exercised in straight-edging after gauging-up the margins, and one scaleboard at least should be placed on either side of the cross-bars ; this will allow of correct register being easily obtained if the pages do not back proj^erly. When the first forme has been approved for margin, 'd furniture gauge should be made, say of card, in order that all the successive sheets of the same work may be made quite uniform. I CHAPTER VII Loekiii.ii-up l-'onnes — Pulliiii; tlie Proofs — Making' Corrections in tlie Mt'tal — Tiie S[>aoe l*a[»(M' or l>ox — Siijjns and Marks nsed l>y Headers in Correcting Proofs — Clean Proofs — Tlie Forme Carriage. AFTER quoining-up the forme and seeing that the furniture is in its proper position, the type may be lii^'htly planed down with the planer, fig. 45. Let each ; stroke with the mallet hit the planer firmly and flatly, and [ do not drag or push it over the surface of the type. In locking-up, always tap the foot of the pages up first; this ! prevents the s[»ringing and bending of the leads, if a leaded ? work; but, in uulocking a forme, unfasten the sides first for I the same reason. The whole forme should be locked-uii f I equally all round, and not too tightly, as much pressure ; will cause the pages to S2:)ring. This fact can always be de- j tected in re-planing down after lockiug-up, for if the type I is on its feet, as it should be, the slightest touch will make ] it apparent. Should the forme have sprung, unlock it and put it square or on its feet again — by no means attempt to force it down by the use of the jdauer. After the planing has been performed satisfactorily, the forme should be raised very carefully, just a little, to see if the whole lifts. Should it not, it may be due to bad justification of lines, " binding " of furniture, or imperfect gauging of pages or furniture. All being well, the proof can be taken and passed over t(» the reading department for comparison with the <'opy; this proof being termed a "first" proof. iiii I 114 PRINTING When the j^roof has been corrected by the reader, the forme should be laid upon the imposing surface and un- locked in the manner already described. MaJi'lud corredions. — The compositor should have a fipace ho.r, fio\ 86, a small tray usually containing six divisions; these hold the sj^aces of the Fic. type to be corrected. Assuming the corrections are not very heavy, gather the necessary letters in the fingers, and when as many have been collected as can be comfortably held, place them l^etween the first and second 86. SPACE BOX. fingersoftheleftliand,fig.87; then, with the help of a bodkin, proceed to correct the errors as marked in the proof. In substituting other letters be care- ful to see that the alteration leaves no difference in the j ustification ; if it does, space the line out again as before. In the case of any omissions or repetitions of words — called re- spectively "outs" and " doubles "—it is best to lift out that portion of the matter likely to be affected by the error, place it on a galley, and put it through the stick again ; this insures better justification, ^, and will facilitate the correc- tion in the long run — do not attempt to do it in the forme. Certain signs and marks are used by the readers in cor- recting the proofs; the two samples given at pp. 115-116 will give the usual characters in vogue in most offices. It is perhaps best for the learner to compare each separate mark with the corrected page (p. 117). The following is an explanation of some of the signs : Fk;. ST. UOLDINCJ CORRECTIONS. CORRECTIONS 115 Synopsis of Readers' Marks. [n This indicates that the line has to be indented one cm of its own body. A full-stop or full-point has to be inserted. Trs. A transposition of a word or words. Ital. Change roman into italic. Also indicated by under- lining the word or words to be in italic. I. c. A capital or small capital to be changed to a lowei*' case letter. Rom. Change italic into roman. Gap. A lower-case or small capital letter to be changed t^ a capital. Sni. Gap. A lower-case or capital letter to be changed to a small capital. X A bad or battered letter. Stet. Matter wrongly altered shall remain as it wns, Dotf are usually placed under the matter in question. ; A space has to be inserted. L Space to be reduced. <^ A turned letter. New 'par. or n. p. or [ Commence a fresh line. liun on. Sentence not to commence a new line, but to follow on previous matter. S Delete or expunge. J[_ A space or quadrat standing high to be pushed down. w.f. Denotes a wrong-fount letter. Equal. Equalize spacing throughout the line. 5 The matter has something foreign between the lines, or a wrong-fount space in the line, causing the types to get crooked. y When a superior letter or inverted comma is required to be inserted in the matter, it is usually written over this sign. 3 The words or letters over which this is marked to be joined. lir, PKTNTTNG Page showing corrections, J ^Do not try to correct the faults of hurried raaking-ready/by ^ ^a weak impression, and by carrying an excess of ink to (nide ^the weakness/ Excess of ink fouls the rollers, clogs the type, and makes the printed work smear or set off. A good ^^^ print cannot be had w hen the impression is bo weak that the Oz^> paper Uonches^ barclylthe ink on the types and is not pressed J against the types. There must be force enough to transfer y. ^ the ink not only on to the papei^^but into the paper. A firm ,/ ^f ' c/ impressyln shnuj-^ be had, even if the paper be indented. / ' The amount of impression required will largely depend on the making-ready. Mjth careful(raaking- ready, ^mpression t^ L. ^ may be light; rougliiy*and hurriedly done, it must be hard/ *J C .J^idcntation is evidence of wear of ty])e. * Jhe spring and / \ ^resulting friction of an el/stic impression surface is most felt ^ 7 where there is least resistance — at the upper and lower ends of lines of/ype, where they begin to round off. It follows • that the laving of time that may be gained by hurried and 'Tt/ rough mak ing- ready must be offset by an increased wear of ' "^ ji/l type. 'fThat impression is^esc for preventing wear of type the I C which,is confined to its surface and never Taps over %iUA its (37 edges. But this perfect surface impression is possible only /; . on a large forme with new type, sound, m£^ packing, and -774 ' «^ ample time for Apakingjkady.^ If types are worn, the in- ^^-^J / dentation of the paperby impression cannot be entirely //, preventec^^ ^ood press work does not deperj^d entirely upon y ,/ ' the/press^r machine, neither on the work man, nor on the e kept ou trays or special shelves for the purpose — the plau sliowu here, fig. 89, is a convenieut oue. To Preserve Wood-Letter and Cuts. — To prevent warping iu blocks aud wood-letter used in large bills, they should be placed in a zinc basin, provided with an air-tight lid, and then thoroughly saturated with paraffin oil; after being left thus for about four days, they should be wiped Fig. 89. TKAYS FOE WOOD-LETTEU. with u clean, dry rag. Prepared in this way, when new, wood-letter is said to resist the effects of lye, petroleum, turpentine, and atmospheric changes if not very extreme. Care should be exercised that wood-letter is not allowed to ' become too wet in cleaning, but dried as much as jjossible with the aid of rags. Again, avoid placing near steampipcs or standing in the heat of the sun. Ornaments, borders, and brass rules of the different varieties should all have their proper places. The special case given in the earlier portion of this work is a useful JOBBING WOKK 121 artiek', especially for short leugths. These may iuehide the short fancy or " French " ndet^, tig. IM.l, used for disphiyiug purposes. =-^^ ■***■ Fk;. 1)0. "FRENCH'" RULES. Jobbing work involves a great deal of display as a rule, but (.'ach class of jobbing requires a different treatment; what would be effective in a poster would be vulgar for a smaller job, such as a small show-bill. Regard must be given to a customer's taste and the nature of the work. Having taken these two things into consideration, the next point is to study the copy and find the most important lines requiring prominence. In setting, do not mix indis- criminately old face, old style, or modern faces, but keep to one class as far as possible. Use extended or condensed founts only where absolutely necessary, such characters being out of place when used sim^jly for the sake of eff'ect rather than necessity. For commercial announcements perhaps a bolder display is required, but for private work, such as circular letters or invitation cards, a more sim[)le style may be adopted. Where ornamentation is used, do not crowd the lines in order to make room for the design, but rather use ornament as a secondary consideration. In selecting these do not mix the style, but keep to the same character as the type, for it is inconsistent to use, say, a gothic kind of ornament with light and modern types. If fancy types are ado})ted, use them sparingly. A golden rule to be observed is that a job is best disi>layed all in one character of type, and in as few sizes as possible. 122 PRINTING Where rule borders care required, it is best to iiiitre the corners in order tliat they may join correctly. For this ])urpose special mitring machines may be obtained, but if the brass rule to be used is not thicker than four-to-pica, it may be filed at the ends to an angle of forty-five degrees Fig. 91. metal corners. to allow of a square border being obtained. In selecting brass rule it is best as far as possible to confine the choice to one thickness, for it is very confusing to have several thicknesses in general use. Where rule-borders are required for a series of images, it is, however, best to have thicker Fk;. 9'J. OXFORD CORXER. brass, for the stouter it is the better it will join when locked- up, ])rovided the mitres are true. Metal corners, fig. 91, are very useful in mitred rule-work, making it easy to obtain a perfect join at the corners, especially if placed both inside and out. They are cast the same height as quadrats. Oxford corners, fig. 92, may be made in two ways — by giving the full leugtli one side, and carefully cutting and JOBBING WORK 123 justiryiiiL;- tlio small odd ]»ieco of the oilier eoriicr, or V)v tiikiug a riband file of the prt)2)er thickness and mortising slots at the ends, a little below the centre of the height — of course reversing half of the rules first. When finished, tliey can be fitted in over each other, thus forming a i»erfect and fixed frame. If curved or circular lines are really required in certain jobs, there are various ways of making them. Sj^ecial pieces FlC. 98. .METAL CLKVES. of metal can be obtained, somewhat of the nature of the above designs, fig. 93, cast to different widths and sizes, and there are other methods invented and sold by the different type-founders, but for general and miscellaneous work they may be inipr(»vised with a little ingenuity. Brass rules, of a soft calibre, and leads may be adopted for this purpose. After determining the shape and extent of tlie curve, bend your material to the si/,o. Two corres2)onding ]»i<'ces of the curving material will Ix' rccjuired to hold the line on eithor siro- "liv. The other process, which mav be adojdcd both lor Vl'o 126 FEINTING the hand-press and for the machine, is to make a skeleton forme up entirely of the lines to be printed in colour, suj*- posing there are many, or that there are difficulties in thr way of printing. In the first place, the lines in coloui- should he withdrawn as iu the former plan, and lines of quadrats of their own bodies substituted. But before this is done, it is better to have a proof taken of the forme on dry paper, in order that the skeleton forme may be madf up correctly. The dry paj)er obviates any shrinking which would occur in the case of a damped sheet. The diiferent lines would then be spaced out to the desired distances as in the proof, which may be folded for the purpose All justification material in this forme should be as soli]iol, ;i]>plit'd twice, will prove most effective, 128 PRINTING and staucl the printing of a very large number of copies before any change is to be observed. In cleaning, lye must be avoided, and a little petroleum or turpentine rubbed over it with a smooth rag. When the tinted ground is to show a pattern, this may be obtained by sticking embossed paper on it, first taking care to fill the indentations of the paper well with stiff glue, and to paste it thus on the block. When dry, it maybe varnished and printed from as before stated. The method of trichromatic or three-colour printing is one which is much in evidence at the present time, and,. as this is a matter affecting the printing department rather than the composing room, it is dealt with later on in Chapter XXIV. CHAPTER X Ncws|);q)cr WOrk — The (^Uialiliciitioiis necessary lor Xews-hauds — Makiiij;- even — Composing' Machines iii the Market — The Lino- type, Mon()ly])e, 'ry])oi;raph, and Thctrne ^Fachines descrihed. IN neWi^paper work, where hand work still prevails, the ordiuary compositor performs a somewhat perfunctory ] 'art, composing and distributing alternately being his task all the year round. The charge of and the giving out of ' "py, the making-up, and in fact the entire control of a paper, is in the hands of the "printer," as the responsible person is called, with his subordinate. The payment is determined bylines and galleys — a galley being dependent '»n size of type. Minion is almost exclusively adopted for news-work. It is requisite that all compositors employed in 1 his class of work should be expeditious and careful in their work, a clean j^roof being a great recommendation for a news-hand. A mere tyj^e-lifter, one regardless of errors, would soon be despatched about his business. To suit the exigencies of the early issues, and otherwise to exi)edite the composition, copy is given out in very small " takes"; each man has to " make even " in the absence of a ]»aragrapli ending, therefore good spacing has very largely ti> be sacrificed. Bad si)acing can be obviated to a great extent by j>ractice and foresight on the ]>art (»f the eoni- l>ositor. In the case of most newspapers, at any rate those of a medium or large circulation, the formes, as soon as made ui> into the reai>er, and cutting and folding in very many instances. The necessary laying- on and taking-off are purely mechanical, aiid thus the Avhole is automatic. These machines will be referred to in due course. In the ordinary way there is nothing particular in the production of newspaper work, beyond its wonderful resources for turning out great numbers of copies in a short time, but this applies more to the actual printing operation, whilst the mere composition is a bare repetition day by day, and therefore does not call f(n' any particular description. As a matter of fact, most newspaper type-setting, and much of magazine work too, is done by mechanical means. The machines are of various kinds, and it is appropriate here to give an account of some of the principal ones in usi at the present time. It is without question that machine composition ha^ " come to stay," and that the different machines are admir- ably adapted for work of the kind just mentioned will lu admitted by all. Although some extremely good specimen s of work are offered showing the capabilities of the different methods, we think the time is hardly ripe for their general employment in bookwork — at least not for the best class of such work. That the time will come there is not a shadow of doubt,! especially as tlie various details of the different inacliines! are fast being improved from time to time. Both newspapeAi and magazine composition is all straightforward work, andBitji LINOTYPE COMPOSING MACHINE l;;l thus phiiii sailing, but l>oolv\vork demiiiids lliu Ijcsl ol' t.ype laces, and a large range of sizes. Each l)ouk, as a rule, unless oue of a series, is laid down ou different lines, and altliongli the changing from one fount to another has been very much siuiplitied lately, the facilities and varieties offered are not yet quite sufficient for the bookprinter de- siring to turn out all-round work, although adapted for the more ordinary class. But we repeat that it is only a matter of time, and indeed that time is not far distant when hand- composition will be a very limited method of jtroduction. The Linotype Composiiuj Machine we will take as our tirst example. It is not a type-setting machine in the ordinary sense of the word, but is a machine which, being operated by tinger-keys, like a typewriter, ])roduces type matter ready for use on the press or stereotyping table. The machine marks a departure from the ordinary Uiethod of using single type. It produces and assembles, side by side, metal bars or slugs, each of the length and width of a line of type, and having on the upper edge the type characters to print an entire line. These bars have the appearance of solid lines of type and answer the same pur- pose. When assembled side by side on a galley, they are ready for making \\\> into a forme, presenting the same ap- pearance as if composed of ordinary type, and adapted for use in the same manner. After being used, the slugs are returned to the melting-] )()t to be re-cast into other lines, thuse machine contains, as its leading members, a large number of small brass matrices, consisting each of ; a flat plate, having on its vertical edge characters in intaglio or matrix proper, and in the ujtper end a series of teeth, used for selecting and distriV)uting the matrices to their proper [)laces in the magazine. A magazine fount includes a number of matrices for each letter, or charactt.T, represented on the keyboard. The magazine contains a LSJ PRINTING scries of grooves, down wliieli the nuitrices slide, iiiid i'roiii the lower ends of which they drop one by one when re- leased by the operation of the keyboard. The machine is organized to select matrices bearing the re([uired characters, and set them up in line side by side witli intervening spaces, in the order in which they are to appear in print, and thereafter to j^reseut the line to a mould, so that the slug may be cast against and into the line of matrices and spaces at one operation. These operations are effected by a mechanism which re- 2)resents in outline the principal parts of the machine. In fig. 95, A, is an inclined stationary magazine, contain- ing channels in which the assorted matrices are stored. The matrices tend to slide dow^nward out of the magazine by reason of their gravity, but they are held in check by escapements b, one at the mouth of each channel. From these escapements, rods c are extended downward to a series of finger-keys d. There is a key for each charac- ter or letter. The keys are depressed by the operator in the order in which the corresponding characters are to appear in print. Each time a key is acted upon, it permits a matrix, bearing the corresj^onding character, to fall out of the mouth of the magazine and downwards through the channels e, to an inclined travelling belt f, by which the matrices are carried downward one after another and delivered into the slotted assembling block g, in which they are set up, side by side, in a line or row. A stationary box h contains a series of sj^ace-bands i, and a delivery device is connected with tinger-ke}' J, by which the spaces are dis(,*harged and caused to fall into the line at their proper places. Thus, by operating the keys, the required matrices and sj>aces are delivered one after another and assembled in line in the block g, until it contains all the characters necessary to complete one line of type. After the line of matrices is thus (H>ni})0sed, it is trans- LINOTYPE COMPOSINd MACHINE 1 I:; tVrivd to llie iaee ol' a vcriical iiioukl wIrvI k, (lirou^h wlik'h a slot extends troiu the front tu the rear faee. DISTRIBUTOR I'^ic. !)."). I'lii; l,I^<»■r^ I'K, Whil.' til." line of niairiccs and sj.acc-hands is in frotil of til.' nioiil.l, th.' \ve.lov-sha|..'.l spacc-haii.ls an- t'.»nvot is closed against the rear side of the mould, and the plunger then forces the molten metal from the mouth of the pot into the mould, in which it solidifies, completing the slug. After the slug is thus produced, the mould wheel makes a ]^artial revolution, turning the mould slot from the hori- zontal position occupied during the casting oj^eration, to the vertical position. While the mould stands in this position, a horizontal pusher, having a blade attached, advances from the rear and pushes the slug forward out of the mould and be- tween the trimming knives into the galley on the fn^nt of the machine. A vibrating arm advances the slugs one after another into the galley, in which they are thus assembled side by side in column form. In order to secure absolute accuracy in the height and thickness of the slugs, knives are arranged to plane them at the foot, and to trim the sides during their course to the galley. After the assembled matrices have answered tlK^ir pui'- LINOTYPE COMPOSING MACHINE 18r> pose ill front oi" tlie moiikl, it is nccossary to (list rihulc ;iii»l ivliini them to tlic magazine, from wliicli lliey are aL^ain in due lime diseliarged for use in sueceeilini;- lines. The line of niatriees is first lifted vertieally, and then laterally until the teeth of the matrices engage the ribs of the bar r. This bar then rises, lifting the entire line of matrices to the distributing mechanism at the top of the magazine. The spac(^-bands remain behind when tlie matrices are lifted to tlic distributor, and are transferred laterally to the box or li older H, to be used again. The distribution of the matrices to their proper channels is effected by mechanism of extreme simplicity, as follows : Each matrix has the teeth in its upper end arranged in a peculiar order, or number, according to the letter which it bears. In other words, a matrix bearing any given letter differs, as to the number or arrangement of its teeth, from a matrix bearing any other letter, and these teeth are relied upon as the means for effecting the distribution. A rigid steel bar t is fixed in position above the open u})per ends of the magazine channels, and is formed at its lower edge witli longitudinal ribs, adapted to engage the teeth of the matrices and hold the latter in suspension. The ribs of the distributor-bar vary in number and arrangement at differ- ent points in its length, in correspondence with the varying teeth of the different matrices. Tlie matrices to be distributed are pushed horizontally upon the bar at one end, so as to be suspended therefrom, and then moved by longitudinal screws u along it over the in<»ullis (»f ili(' cliannels. Each matrix will remain in en- gagement with and be sus^^ended from tlie bar until it arrives over its proper channel, where the arrangement of teeth j^ermits the mati-ix to disengage so that it falls directly into its own channel. The movement of th«' matrices, as aln'ady mentioned, is effected by means of longitudinal Screws r, wliidi lit- ])elo\v tlie dis1i-ibutoi--Ii:ir in p<»sitioii to 186 PRINTING engage the edges of the inatriees and slide them ah)iig the bar. It will be observed that the matrices pursue a circular course through the machine, starting from the mouth of the magazine, and passing doAvnward to the line in which they are assembled ; thence to the mould, to produce the letters on the slug, and finally back to the distributor-bar, from which they fall into their proper grooves in the magazine. It is this circulation of the matrices, and the fact that the operations of composing one line, casting from another, and distributing a third, are carried on concurrently and without interference, that enables the machine to operate at the speed of from eight thousand to twenty thousand ens per hour. The mould wheel is fitted to carry two or more moulds, any one of which may be instantaneously brought into use. The universal mould is adjustable for all bodies and measures. Sectional moulds are also provided for casting a series of short slugs in one operation for tabulnted matter, etc. Since its introduction in 1886 the Linotyi)e has been so developed that it is now employed in the com2>osition of all classes of tyi^ography. The rapidity with which ehanges of type face and body are made in the modern n\ultij>le-magazine models no longer creates astonishment in printing offices, and the Linotype is now an essential part of modern works e.(|uip- nient. Tlie Linotype may be installed as a one, two, three, or four magazine machine, each equipped Avith double-letter matrices, ranging from five" to forty-two point. These founts have two characters on each matrix and are made in a variety of combinations, e.g., roman with italic and small capitals or black figures, roman and disj^lay face, display face with own italic or different display face, etc. Another feature of the modern Linotype equipped with LINOTYPE COMPOSING MACHINE 1:57 limit ii>K' distributors is the ease iiiid security Avilli wliicli a ' variety of type faces uiay l»e mixed at will in the same I'k;. !K). a .M()I)j:i;n" unoi^ pk line, sueh as roniau with italic, small ca])itals, display faces, etf'., a distinct advantai^-e in the composition of conipliealed hookwork, catalog'ues, an«l work of a similar nature 138 PRINTING The LiiiulvjH' uiay also be equipped witli an auxiliary magazine and keyboard, which arraugenient increases the magazine capacity of the machine l>y twenty-eight channels. When so equipped, the operator has no fewer than 236 characters availal)le without matjazine change, A multiple-magazine Linotype, fig. 96, equipped with three super-imposed magazines, is shown on page 137. The Monotype. In describing the " D " pattern keyboard, fig. ^'? , it may be said that it is also somewhat similar to that of a typewriter, and controls 225 characters, each alphabet having the same layout as a typewriter. In the "■ Standard Book and News Layout," the left-hand bank contains the roman upper and lower case, small caps, and figures; the right-hand bank, italic upper and lower case, fractions and sorts, etc., but by means of interchangeable Initton banks, and the corresponding key-bar frames, the latter being intermediate between the keys on the button- banks and the valves, a change can thus be made from the standard layout to seven al2)habets, which contains the above five alphabets with an upper and lower case black face in addition, or any other required in a few minutes. The " DD " pattern is a precisely similar machine, but is ecpiipped with two paper towers and two em scales which allow the work to be set in two diiferent body sizes and measures at the one operation; thus a Bible can be set in" Pearl four ems and English fifty-six ems at the one time, every line of each body size being perfectly and auto- nuitically justified. Tliirty more keys at the head of the board arc red with white figures — two sets from 1 to 15— and utilized for justifying. At the bottom of the right-hanO Icey-bank ! there is a green key which is used for returning the cal- culating and recording mechanism (for column widths) back to zero at the end of each line. When the finger pressure is rcinoN <'. thus translated letter hy letter and space bv spaee into a series of combinations of ]>erforations in this pa])er strip, which is automatically r(dled u]» n^uly bu- use on tln' castins^* machine. Althoui^di there is only a total of :->l jiunclics, no kry \ drives n|> the same combination, every key liaviin^- its own t 140 PRINTING special perforation or perforations. One key — the (|iuiacc.> \ in that line of such an increased thickness laterally that the line will be full and perfectly justified. This justification is a simple matter. The figuring on the drum has been arrived at by calculations showing tli<' result of a division of any nvimber of ems less than foiu- over any number of spaces not exceeding twenty, and the figures on the drum are arranged in such fashion that in operation those shown h\ the pointer (which raises one of i twenty such possible elevations for each space key depressed ) at the end of each line are the numbers of those keys whicli will make a combination of perforations on the spool o! paper calculated to dictate on the casting machine the pro- duction, in that individual line, of spaces of the correct si/c to fill out the line. The keyboard provides for any width up to 65 ems d any type from Pearl to English. Measure is altered instantaueouslvbv moving an indicator backwards or forwards on a graduated scale. The justification drum has to be changed with every fresh face, as the necessary calculations naturally differ with every different width of quad, i.e., with every different MONOTYPE CASTING MACHINE 1 11 sL't. Couseqiieutly each druiu is marked with ligures re- present in i>- the set size: 8 fur Brevier Modern and 8.1 for Brevier Old Style, and so on. It will thus be seen that the oi)eration of the keyboard is to perforate a strip of paper which will afterwards be used on the caster to determine the order in which the various types are to be cast and placed in the galley. This strip, when it reaches the caster, fixes for itself the width of column, but a notification written in pencil at the end of the spool instructs the attendant what matrices should be used and on what body-size the face is to be cast. We now turn to the casting machine, fig. 98. Its mechanism is mounted on a heavy base for the sake of stability, and raised to the height of about three feet for convenience of working. This machine comprises a mould, for the casting of the type, mounted immediately above the metal pot, which is filled with molten metal — -consisting of certain proportions of tin, antimony and lead, this being maintained at a heat of about 680^ Falir. — and fitted with a high-pressure pumj), the well and delivery channel of which is immersed in the molten metal. This mould is open at the top, so a cover is required to complete the shape of the type to be cast, and this cover is sujjplied by the matrix-case, which is mounted on a compound slide, and is clamj^ed on the top of the mould at each revolution of the machine. A device is j^rovided for first cutting oft' the jet at the foot of the type, and then conveying the new type to the channel into which it is I ejected, each succeeding type pushing the others in the channel leading to the galley, until the operation of the red or justification key perforations sets the special galley mechanism in motion and results in the line of type l)eing conveyed under a lifting gate into the galley, the gate immediately closing down behind the line, and preventing from fallinii l):i«-k into the chaiiiiel. Each succeeding 142 PRINTING liue pusht'S ihv iirovkmsly cast lines forward in Ihc i^alley. iiutil ill lurii the galley is tuH, when it is removed, and an i empty yalley is fitted in its place without stopping the * J-'k;. 98. MoxoTvi'E castixc machine. machine. An adjustable galley stop or weight is placed against the first line of tyj^e and moves with it along the galley and prevents the type from falling forwards. The type is cooled by means of a continuous current of MONOTYPE CASTING MACHINE 118 cold Witter passiug tlirougli a clmuncl siiiToiindiiiL;- IIm- < listing eluiiuber of the mould. The iiiiiount of water ne- cessary is only a triekle, except in the case of Pica, for which a larger supply is recjuired. The matrix-case, or magazine, three indies square, con- tains 225 matrices, arranged in fifteen rows of tifteen each, I and these are set up in conformity wdth the relative positions of the character keys on the keyboard — if the keys have their positions changed on the keyl)oard, corresponding changes are made in the arrangement of the matrices in the matrix- case. If the machine had no other parts than those mentioned, it would cast a given type with every revolution, and place that type in the galley, but it is necessary for the tyi>e to change with each revolution in accordance with the requirements of the comj^osition, spaces or character ty])es following each other in ra]>id succession. The matrix-case must therefore change its position on the mould so that the precise character of type required may be cast, and I this is done by the use of the spool of perforated paper. The operator sees that the spool necessitates the use of a set of matrices, say Brevier Old Style on the Standard or 13ook Layout ; that it is to be cast on a Long Primer mould I so that the matter will aj^j^ear leaded with a six-to-pica lead. Accordingly he inserts the proper matrix-case, and puts i on a Long Primer mould. He places his spool in a basket, and the end of the paper strip under an air ])ressure l»ar, and starts his machine. With each revolution the i)a}ier advances one marginal perforation, thus bringing tlie com- binations of character perforations under the pressure bar one at a time. Under this pressure bar, which is suj'plied with compressed air, is a row of. thirty-one* holes leaduig into tubes, and as each combination is presented air gets I through the perforations into the tiil>es immediately undei- them. Of these thirtv-one tul»es fourteen are cai-ried to a 144 PRINTING castiuir behind the matrix-case, fourteen to a similar castinfr at riffht ansrles to a line drawn between the first castlny- and the matrix-case. These castings are fitted with fourteen pistons, which are blow^n up wdienever air gets under them, and when up stop the travel of a rod governed by mechanical devices attached to the matrix-case. In each case the four- teen pistons and a zero stop give fifteen positions, in which this rod, and therefore the matrix-case, may be arrested, and multi})lying fifteen by fifteen gives the 225 positions neces- sary to enable any one of the 225 matrices in the matrix-case to be held over the mould orifice whilst a type is cast. This explains the use of the two perforations — one dominating the movements of the matrix-case from front to back, and the other its movements from right to left. There are still three tubes to account for. These are carried to small pistons in the centre of the machine, and when blown up cause certain rods to engage in a lifting arm, one resulting in the casting of a characterless space type, and the other two being utilized to regulate the size of the spaces, and to put the galley motion into action at the end of each line. Accurate alignment is obtained by clamping the matrix on to the mould, a conical jjointed steel pin descending into a cone-hole at the back of each matrix, and holding it in position to a tenth of a thousandth part of an inch. It will easilv be understood from the foreecoino; that once the spool has been perforated it can be used over and over again — air being blown through the holes will not damage it in any way, only care should be used not to tear the spool in taking it off the casting machine. The nature of this machine and its accuracy are apparent to any one making a cursory examination, but the raj^idity of its movements wdll be better imagined wdien one is reminded that 165 times in every minute it carries out the following sequence of operations : TYPOGRAPH COMPOSING MACHINE 145 1. The pLTt'orated paper is moved forward one iiiai"L;iiial perioral ion. 2. Tlie matrix-ease is jnesented to the mould. 3. Tlie matrix is eeutred hv the coniug-])iu. 4. The mould blade opens out the amount necessary to enable the particular type to be cast its proper width set- wise, that is, laterally. 5. The matrix-case is clamped to the top of the mould. 6. The 23ump injects the molten metal and the type is cast. 7. The matrix-case is lifted off the mould. 8. The mould jet-blade cuts the jet off foot of type. 9. The cross-block throws the jet back iuto the metal-pot. 10. The type is ejected into the carrier. 11. The type-carrier carries the type out of the mould. 12. The type-pusher pushes the type out of the carrier into the channel leading to the galley. The functions of composing and casting being thus separated it is necessary to employ one man on the key- board and a boy on the caster, but it is claimed that the system results in greater efficiency for quality, quantity, and I range of work, and the extra cost is minimized as the caster I' attendant efficiently supervises the running of two casters. Special attachments may be supplied to the casting ■ machines enabling the printer to cast his own display type ifrom 14 point to 36 point with leads and rules in 2, 3. (>, 'or 12 jwint sizes, the length of rule being automatically cut off to any required measure. The use of the Typograpli, although it has l>een largely employed on the continent for some years, has, since the late war, and owing to its origin, gradually declined through ithe difficulty of oljtaining new machines or even renewing worn or liroken parts. As ju'evious editions of this l)ook ontained an account of it, it is sufficiently interesting to •etain a description of it. Fiikc the Linotype it is not an l4 :' 146 PRINTING orclinarv type* settiiii;' macliiiio, but one which ]»ro of three pieces: the main piece is plain on one side and on the other is formed with a helical face and a cylindricn 1 boss ; a loose plate with a projecting arm turns freely on this boss; the portion of this plate which acts in making up the varial^le space is also made helical on the face next to the main part so that the outer face is parallel to tlu back of the main part when both helical surfaces are in contact; the plate is retained on the boss by a cover plate , TYPOGRAPH COMPOSING MACHINE 14 i-iv('H<'(l i(» tlio luain }>oriion. The spacebaiids are jn'o- x'ldrd with a S(|uaiv liok' in ihc eciitrc of tlic main i»aii Fu;. 99. THE TvrociiAi'ii. '•'A\\i\ llu-cadrd upon a square shaft, wlii.li is mtated Ity a 148 FEINTING simug-projA'llcd rack eii^uging with a spur gear upon tlu' end of the shaft, the projeotmg arm of the plate Leing held in a slot. The matrices on each side of a spaceband are thus wedged aj)art by the action of the helical surfaces, and as all the spacebands in the line are rotated simul- taneously, it is obvious that the space between all the words is absolutely even. During the process of justifica- tion the line of matrices isMocked in the vice, which is adjustable to any desired measure. A curved steel bar of square section equal to that of the spaceband shaft forms a magazine for the spacebands. In the normal position of the shaft relatively to the bar, the spacebands can be made to slide freely from the one to the other in either direction. The matrices having been justified and aligned, the mould advances and presses against them and the molten metal is forced into the mould by a spring-propelled pum[>. The slot formed b}^ the various portions of the mould for the body of the slug is plain and rectangular, there being no beads, grooves, or projections in this portion; the back is recessed to a small depth, but only over a part of the length and width, so that the tang joins the slug below the level of the surrounding portion. The tang is formed by a separate tang-plate interposed between the mould and the mouthpiece of the metal pot. The tang-plate moves upwards after the slug is cast, and the metal pot and mould have receded, shearing oft' the tang. The shearing is actually effected by the steel tang-plate against the type- metal of the recess in the slug, and thus wear is avoided. The slug is then ejected and delivered into a galley. The mould is encased in a water jacket, which prevents over- heating. It sets all sizes from 4 to 14 point — a complete change of face, body, and measure being effected in a few moments. As soon as the line has been pistilied and cast (which THOKNE COMPOSING MACHINE 1 l!> o[)L'nitioii is c'oiu2)leted within two seconds after d(_'[»ivssini;' the starting key) the n)agazino is tilted back, automat ieally, thereby reversing the angle of the runners, and the matrices immediately slide by gravity to their respective phices behind the escapements. When the magazine is tilted back the escapements, Avliich are carried on a separate frame, are raised clear of the runners by a lever having an eccentric movement, so that the matrices can return freely to their normal position. The escapement frame comes back into position on commencing the return movement of the magazine, so that the escapements are in place before the runners reassume a horizontal position. The operation of distributing the matrices also ensures the return of the I spacebands to their magazine. ' There is also an ingenious arrangement of two-letter matrices, one character above the other, which enables the operator to set up italics, or small capitals, or black- letter, etc., in the same matter, by the movement of a lever which raises the matrices sufficiently high to cast I the alternative word or words of a second fount. For convenient operation the Typograph requires a floor S])ace of 6 ft. by 6 ft. Where a number of machines are installed an average floor space of about 3^ square feet per machine is sufficient. The extreme height of the machine is 4 ft. II in., and it weighs complete about 900 11». The driving of the Typograph can be effected by utdizing existing shafting, or by separate motor ({ h.p.). If several Typographs are driven by one motor and line shafting, I h.}>. per machine suffices. Although not so much used nowadays, it is well to have a reconl of the Thortn- Type-setting anres<'ntative of tlir older machines employing moval)le types, specially ni(kcer one resting on the lower. Both ylinders are cut with vertical gro(»ves t»f such a form as 150 PRINTIISG to receive the type, wtiieli is to be first distributed uiid then reset. There are ninety of these vertical grooves in each of the cylinders, sufficient to contain enough char- acters for ordinary purposes. When a key is depressed the letter corresponding Avith it is ejected from its proper groove in the lower cylinder upon a circular and revolving table which has the same axis as the cylinder, but is of larger diameter. A number of types may thus be ejected from the grooves at each revolution of the disk, and all are thus brought round in their proper order to a point of de- livery where they are conveyed by a travelling band and carried continuously to a setting stick in front of the key- board and thence to a galley. The necessary justifying is done by a second operator, who sits opposite a small case containing spaces, quadrats, and so forth. The control of the types is effected by forming on the side of each char- acter recesses somewhat like the wards of a key, the arrange- ment, of course, being different for each different character. The grooves in the lower c^dinder are provided with pro- jections corresponding with those on the types, so that no type will fall into any groove other than that for which it is intended. This arrangement aj) plies only to the cylinder, wdiicli does not revolve. The grooves in the dis- tributing cylinder are large enough to receive all the types iudifterently that are supplied to them. Distribution is effected as follows: An attachment to the side of the upper cylinder enables the operator to place the galley contain- ing the type to be distributed in contact with the cylinder, and, by a very simple device, line after line of type is fed into the cylinder until every groove is nearly tilled, and the upjier cylinder is caused to revolve upon the lower one, with which it is placed in contact. As the columns of mixed type pass over the heads of the shaped grooves of the lower cylinder, each separate letter falls into its [»ro}>er groove as the nicks in the types tind their (•()rresi)onding wards. CHAPTEK XI ( 'l;i>->ical ami oilier Laiigiiago— The ( "ase.s used for (Jrcek, Hebrew, and German, with Plans of Lays in general use — Rules for Coni- jiosition in these Panguages — (Jernian Handwriting. IN coimc'ctiou with composition the cdassical or foreign languages which require special cases, as also some amount of experience in setting, must not be forgotten. The languages which a compositor has to deal with more gener- ally are Greek, Hebrew, and German. For those different ^ from English, but set in roman types, the ordinary cases, jdans of which we have already given, are used. The schemes of the Greek and Hebrew cases are somewhat complicated, especially the former, but if the learner has some superficial idea of the language he proposes to set, or at least is con- versant with the alphabet, lie will find either circumstance a good stepping-stone to an easy acquirement of the know- ledge he seeks. The accents are very confusing at first, but a little perseverance will soon overcome the apparent diffi- culties, which are more imaginary than real. GREEK The plan of Greek fa^-e.s- shown, tig. lO(>, is one generally in use, but offices wliioh make their speciality in printing these languages ail"]. t liirii- own lay, ami tV(M|iiciilly have cases of a fliff'in'ciil make. i.'.i 15-2 PRINTING ^^_ ^^ >■«■ ..^^ ,^^ a«^ ^^ ^^ ^■M ^MV ^i^ ^mm\ A B r" A E z (1 (1 u u a a (i c'l ii a a T a CI d a I K A M N S t i i i f i £ I t * i i i n p V T Y 'I' »'/ V rt V 'J ri ») fl rj T »} >i »'i ') X 4' a *> « ? 1 1 7 t / a I ? 1 * t 7 V t i ^ u o 6 5 6 6 6 o o T o 6 8 » s 8 n 8 8 S * 8 8 V V \j V 1/ v V c V u b; V 1/ w - ' _ " '' " T IT •" ■' • (1) OJ w w w w w b* (I» fa; Upper Case. a { V o 1/ w Thin and Mid. Spaces (T C 4' p p ^ g 7 g ( 1 5 e

y. GREEK ^r>7 Ni'Mi:i;.\r,s. Numbers arc ex[)ru.ssod by the whole alphabet and tliree symbols, which make them to consist of twenty-seven sorts. They are divided into three cUxsses — units, tens, and hun- dreds ; as — No. 1. Uh its. a 1 /3 2 y 3 e No. 2. 2'CHS. i 10 K 20 \ 30 fx 40 V 50 t, GO o 70 TT 80 > 90 No. 3. Hundreds. 100 200 300 400 500 700 800 ,/. lO 900 No. 4. ThoHsands. 1,000 2,000 3,000 4,000 5,000 10,000 20,000 ,p 100,000 ,a 200,000 P .K Column No. 1 consists of the eio-ht first letters of the alphabet, with this form . Also, the Greeks sometimes use the following six capitals to expi-ess sums, 1 for 1; 11 for T) ; A for !<» ; II for I'H); X for 1,(M)0; and M for l<>,oOO. The above capitals may b»' all four times reduplicated, ir,8 PRiNTma oxcopi U; tlins, II for 2; 111,3; HIT t; AA for 20, AAA, 30 ; AAAA, 40. Sometimes the Delta, Eta, Clil, and Ma nre enclosed in a great | ] , and then the value of ihe letter is five times re- peated ; as, fA], 5 times 10 are 50; |Xj, 5 times 1,000 are 5,000 ; 1"^!] , 5 times 10,000 are 50,000. Words in Greek intended to be emphasized or "italicized" are usually hair-spaced. Bv following the instructions carefully the student will derive great assistance in composing Greek, and thus avoid a dirty or foul proof. In turning out occasional words of this languao-e, or even any other, in ordinary roman distribution, they should be laid aside for the moment, and afterwards returned into their proper cases. HEBEEW. Hehreiv cases are almost identical with the roman ones, the upper case containing the same number of divisions precisely as the ordinary upper case; the lower case being similar, excepting a few extra divisions to the larger boxes, fig. 101. This, of course, is due to the fact that far fewer accents are used in Hebrew, or rather, we should say, a smaller number of accented letters — the accents themselves are greater in number than in Greek, but used more spar- ingly. The learner, therefore, has an easier task in acquir- ing a knowledge of the cases, but is not called u])on so often to exercise that knowledge, as in the ordinary run of book- work, theological works excepted, Hebrew is less used than Greek. HEP.P.EW ir,!i s 2 n 't b ii 3. i b jj n ^ i ■? b J V h > b b 3 b P h b ^ :i f D b h ^' ■t « 2 T ID u - ' » H ^ V ^ n > 3 •? 2 T • ^ 1 ) « - D P D D ^ 1 n 1 n t' i:»' t' Upper Case. ' - \ ' T 2 I =1 V 55 .-1 s ■l 2 3 -t n , ^ D J (3 □ c n •? : n V ^ E) >V t' ■3 ■5 . B II P J r ^ Thick -a 5 r ^1' V s 1 - Lo'^'i'y Case. Fk;. IUI. I'LAN ()i- in:i;i;i;w casks (with i'oints). From the plan here o-iven it will ho seen that llic Hehrew cases are laid as near as is p()ssil>le to the EiiL^lisli method now in use. The alphabets have been elassitied and arranged so as to facilitate the comjtosition; that is. tlie three diiferent dotted alphabets in the upper case an- (|iiite •listinct from fuch oilier, sometimes bcin^- sej.aratfd liv ;i 160 PRINTING thicker partitiuu, tu lead the eye of the compositor to it with greater certainty. The lower-case letters are also arranged as near to the English ]>lan as is possible. The ^* (a) in the a box; the n (h) in the b box, etc., so that the compositor can go from a pair of English cases to the Hebrew ones with very little perplexity and a great saving of time, instead of looking over a wide snrface of three cases, as formerly, without any classification or arrange- ment whatever. In composing Hebrew without points the lower case only is required, as the final letters and broad letters are brought into it. Hebrew is read from right to left, and when it is being set up, the general method is to place the nick of the letter downwards, and when the points are put to the top, to turn the line and arrange those points which come under the letters, taking care to place them in the following order: if the letter has but one leg, the point must be placed immediately under that leg, but otherwise the point must be placed under the centre. Annexed is the alphabet, which consists of twenty-two letters, with vocal points, accents, etc. The remarks on the similarity of certain letters should be carefully noted, other- wise the student will find it a difficult task to acquire a knowledge of the cases and the manner of composition. ^. HEBEEW 161 Hebrew Alpiiabkt. Number and Order. o Name. Power. 1 2 2 Alepli Both h, unaspirated r, as in van ; (21) b, as in band 1 2 . > 4 1 Gimul Daleth //, liard ; (;i) gh (/, as in door 3 4 5 n Ho h, soft ; (n) h, aspi- rated 5 ") Vau V or 2y 6 7 T Zain ,?, as in zeal 7 8 n Cheth A7/, aspirated 8 9 D Tctli /, as in torn 1» 10 > Lul ?/, as in young 10 11 D Capli /.: or c, hard 20 12 ^ L lined /, as in law 30 18 •J j\[oin m, as in manner 40 14. 2 Null v., as in notliing 50 1.-. D Samecli s, as in sir GO IG r OIu ng 70 17 3 Po ■pJi, as in Philip ; (B) |>, as in pint 80 18 jk TzaJdo /.r, as in liowitzer '.to r.) P Kopli /.-, as in look 100 20 n llosh r, as in road 2u0 21 1 ^ Shin Sin sJi, as in shine ) s, as in sin J 300 22 /I Tan //i, as in thin ; {Jl) t, as in tin ■100 M lie. Chcth. Lamed. Mem. Tan n n h □ n 162 FEINTING Capli. Mem. Nun. Pe. Tzadde. 1 Q ] =1 Y Broad Letters arc Tiscd in order to fill np the space and make a full line; as a Hebrew word is never divided as in English, so that a portion of it may be in one line and the remainder in nnother. Aleph. Compositors should strongly mark the difference between the following characters, which have some resemblance in shaj)e : 2, D Beth projects a little at the bottom towards the right hand, but Cai^li is rounded. J) J Gimel is open at the bottom towards the right hand, but Nun is closed. 1 "I Daleth projects a little at the top towards the right hand, but ResJi is rounded, n n Jl The left upright stroke of He is separated from the horizontal one, but in Cheth it is joined to it; while that of Tail has a kind of foot. T 1 ] Zain projects a little at the top towards the right hand, but Vau is square ; while the upright stroke of Nun final is longer than either Zain or Va7i. ID D Teth is open at the top towards the left hand, but Mem is open at the bottom. D D The right-hand corner of Mem final is square at the bottom, but Samech is rounded at that part, y iJ Y The tail of Oiu is sloped towards the left hand, that of Tzadde is horizontd, and tliat of Tzadde final is conveyed nearly straight downwards. HEBREW 163 Capitals arc not used in Hebrew ; therefore letters of the same form, but of a larger body, are used at the beginning of chapters and other parts of works in that language. Vowels. These points exhibit a system of marks or characterg arranged either above, in the middle, or beneath the consonants. Their names, forms, and powers are as follows : Perfect Vowels. Name. Form. Power. Kamets T a Tsere... •• e Long Khirik . 1 I Kholem .. T ... Shurek .. 1 u Imperfect Vowels. Name. Form. Poiocr. Pathakh ... ~ ... d Segol ... * ... ? Short Khirik... • ... ? Kamets Khataph ^ ... 6 Kibbuts ... ^ ... li Sheva and its Compounds. Sheva and its compounds are pronounced very short, and are never regarded as properly making a syllable, only as beginning: or endingr it. Name. Form. Power. Sheva ... ' ... g Khatef Pathakh " ... U Name. Form. Poire} Khatef S(igol "' ... c* Khatef Kamets ^' ... ^> The last three are called the compound Shevas. Long Khirik (") is a small point placed before Lnl ('') which it silences. Kholem (■) is a small point placed over letters. When put over i that letter is silenced ; but if another point bo placed under Van it is not silenced. Shurek (') is only placed in lau, and silences it; but if 164 PRINTING another point be placed under Vau, the dot in ^ denotes DAGESii/or^e. Short Khirih (') has its place under any letter, but silences none. Points. • Dagesh (*) and MAPriK (*) are two points put in the body of certain letters. Dagesh is either /o?'^e or lene. Dagesh forte : Inscribed in any consonant, preceded and followed by a vowel, or preceded by a vowel and has a Sheva, such letters are sounded double. It may have a place in all the letters, except 1 J? 11 H ^^■ Dagesh lene has its place only in the letters Jl H) D "T ^ 3. and deprives them of their aspiration, but strengthens their pronunciation in some degree. Mappik is placed in the letter H (He final) only, to show- that it retains its power as a consonant. Ra-phe is a small dash (") that formerly was placed over Jl 3 D 1 J 3, when they had no Daghsh, to show that they should be pronounced with h aspirate. Maccaph is a small dash ("), used to join words together. Accents. These are very numerous, and are seldom used in any other than theological and grammatical writings, and only in some boolis of the Bible, where they stand for notes to sing by, and are called accentus tonici; others accentus dis- tinctivi, because they distinguish the sense; and others ministri,OY servi non-disti7ictivi,\vhich show the construction and connection of words. They are placed below and above the line of the consonants. There are twelve found below the line; their names and forms are — GERMAN 165 S J to I :s =^ .pi := i ^ There are eighteen placed above the line, as follows : Im ^ eS O cc C ^ *r^ cu s r-4 o e3 •3 C/2 ce '^ ^ M o l-H o 1 c3 cC c3 rf >• 5 1r. 15 r-> 'A CD '3 cS w O N N CC (In m N N Oh O Q w H H W • % : i: .'. ^ _J_ cv cv _H_ r rf' _H>'_ _H_ _^_ > 0) ^ ce ce Ji. One mark is found in the same line with the consonants, — namely, Legarme (') ; Avlien situated under the line, Pesik ("). Another mark is sometimes found over words in the Hebrew contents — namely, Kethiv (°), a small circle, in- tended to direct attention to a note in the margin or at the foot of the page. GERMAN On the whole the use of the German characters (Fractnr) is declining, and that of the ordinary roman ty2)es (Antiqua) is •l)eing substituted. Nevertheless, it is necessary to give the lay and certain remarks on the composition of works in that language, in order that one may be prepared to set uj) German when occasion demands it. Formerly these types were laid in one large double case, almost square — that is, nearly as wide as long — but of late years the ordinary roman cases have been adopted, as being more convenient for composing and less awkwanl wlicii out of use. 166 PRINTING The following scheiiic for lay of German cases, lig. 102, is frequently used,' and is an exceedingly simple i)lan to follow. 1 2 3 4 1 5 1 G '-! 8 9 % .. 1 , D 1 Ik U 23 G X) e 3 1 (^ 9Z 1) ^ 3 ^ e m ^ a m (S z ^S 2B 3E ?) 3 u a 6 u ' ] ) Upper Case. 1 Sx i I c a ii ft fT ^ ^ cf ? b d) t» i f g f 3 ff u c fi p n p I m n 1) R 3 / ID T3 o- U} 5 E q u > : Lower Case. Fk;. 10-J. I'l.AN OF (I HUMAN CASES. On the next page is given the alphabet with the equivalent characters in roman. ' Savage's "Dictionary of the Art of Printing "" has again l>een oonsulted for the suggestions here liiven. GERMAJM 167 GeRMAx\ AlI'JIAUKT. Cliaracters. Signification. Capitals. Small liCtters. Capitals. Sinali Letters. Name. % a A a All 35 b B b Bey (5 c C c Tsey T> t) D d Dcy a c E Ey s f F f Ef ^ 0> G Gey ^ I) H h Hah <> i I i K s i J .1 Yofc ^ t K k Kah 2 I L 1 El 9J? in M m Em ^n n N 11 En D o O ?) P P P Pey a q Q q Koo 9^ r R r Air @ f^ S f s FjSS 3: t T t Toy u u U a Oo ss \) V V Eow 3B u> W w Voy $ V X X Iks ?) t) Y y Y[)silon 3 h Z z Tset In addition to the characters of the preceding alphabet, the Germans make use of tliree, which are vowels : 7(c, (i, or a, expressed by the Roman character il, and having the sound of c in irliere ; Oc, 6, or 6, and in the Roman character o, which has the sound of en in the French licnre ; 168 PRINTING lie, ii, or II, havin_{^ its reprcscutativo in the Roman i'l, and its expression in the thin ii of the French in vcrhi. The Germans also make use of the following- double letters in printing : cb ch ffi ffi fi si ft sfc Cf ck fl fl IT ss ^ sz ff fi: U 11 ffi ssi \l tz fl fi In the printed alphabet some letters are apt to be mis- taken and confounded one with another. To facilitate the discrimination the difference is here pointed out. B (S3) and V (^). The latter is open in the middle, the former joined across. C ((5) and E (($*). Q. has a little horizontal stroke in the middle, projecting to the right, which (5 has not. G (®) and S (@). These letters, being both of a round form, are sometimes taken for one another, pirticalarly tlie © for the (2- But (S has an oponing above, ® is closed, and has besides a perpendicular stroke within. K (£), N {^), R (91). ^ is rounded at the top, ^31 is open in the middle, 9ft is united about the middle. M (5}?) and ^Y (2S) . '^ is open at the bottom, 5B is closed. b (b) and h ((}). b is perfectly closed below, I) is some- what open, and ends at the bottom, on one side, with a hair stroke. f (f) and f (f). f has a horizontal line above. m (in) and w (U"*). Hi is entirely open at the bottom, W is partly closed. r (r) and x (j). )C l^as a little hair stroke below on the left. V (l>) and y (xj). \i is closed, \) is somewhat open below, and ends with a hair stroke. As will be seen, here too the ordinary roman cases, upper and lower, are used, lig. 102, and owing to the few accents in demand — the diajresis only being used — the lay can be aEKMAN 169 easily learned when the characters have been mastered, for one of the threat difficulties in composinj^- this lan^uam'e, if from manuscript, is to master the characters in which it is written; these are harder to decipher than the printed form, it' the compositor is a novice, and the copy not carefully written. The sj^ecimen here given, fig. 103, will assist the learner. A a, B b. JS • e, F f. G K, W h. c/'.; ^f^^ ^4 ^4 I i, J j, K k, LI, a. , ^... ^v.,//^. Fk;. 108. GEUMAN UANDW i;iTIN(;. It may he mentioned here that in Germany the black letter character is gradually being superticded by the more legible Roman form of lettering. OHAPTEE XII Type Music— Siiggested Plan of Cases — Some Specimens of Music Founts Avhicli may Ije obtained. MUSIC is printed by one of the four following pro- cesses: plate, lithography, photo- zineo, and type, the last method being more generally used for book music. The composition requires some amount of practice, as this class of work is almost distinct from ordinary letterpress j^rinting. The cases used are very complicated, and contain more boxes than are usually required for other founts, foreign or other- Avise, owing to the very large number of pieces used. The cost, too, of music type is very great as comj^ared with other type, which is attributable to the expense of cutting such a large number of distinct pieces, and also to the smallness of the demand. Firms which make a speciality of music printing are very chary in printing from their type, on account of the great initial outlay, and usually stereotypic it first,^ the quantity of fine lines being liable to a larger amount of wear and tear iu printing direct from the type. The exact details of settiuo- this class of work are v«'rv difficult, and perhaps hardly within the scope of this book, but the suggested plan of cases submitted, fig. 104, may be of interest. Nearly every office has a special lay. requiring cases of ditt'erent make. ' 'Ihe plaster process is preferalde for tliis purpose, the chief reason being that tlie necessary beating in mouhling by the paper process is ih'trimciital tn tbc kerned n(»tes. 17(1 TYPE MUSIC 171 -r-r - ( ^ - JV fU s 1 1 ^ - ■^ 'X\ ' 1 v^ i&. fA n 1 m s - 1 Ill ei a H. a II n IH u JCl jt ]U ^ m Ji t •=• VL n ^ m ja *•*■ m Jft jft Ul JI ^M i <^l r r ( ( 1 1 t # ( ( ( 1_ id oa -/C 10 »? r list XI 1 - c V •• -S»- •'ti y ■! a fl :k - - ki Q Ji J_ L *L (Dl 1 n u em and en Space*. Mtuc Qiiftd). ii. 1-cin ftn(l4-cm Quads. 1 u — Quads. - n — JL LI - = 1. ij. - = — « jj - r • « IL I 1K. N Jl « i « *l a a. i (5 Q #^ • Cj s Fk;. 104. IM.AN OF MISIC CA.SKS. 172 PRINTING Founts of type music are very limited in number; we m'ive a few sj^ecimens, fig. 105, of those in general use. ( Ruhy. =i- -0m f=T- 1^* — p^^— -p-- -1— • s ^*=pi=P=!:a£ip fc:^ d— f- Dianiond. l^^^iy^^^^^ Senii-Nonjjareil. y«.j.j...jF^ trcmolc -^• -Z^ -^ Fl(i. KV). sriiCIMHNS OV TVl'E MUSIC. CHAPTER XIII Table and Tabular Work — Definitioiis^Coiuposition — Pedigrees. BOTH fahJe and tahular work are somewhat difficult classes of compositiou, and the setting of these, especially table work, requires a good deal of judgement. Table work set in a series of four columns with headings, or five columns or more w^ithout headings, is charged at double prices. That set in three columns with headings, and four columns without headings, is charged at half as much again as ordinary composition. In receiving copy for such work instructions should also be given for the limits of the table. In selecting the type for this the compositor must be guided by the number of lines in his copy for the depth and width of his columns. To settle this he should select the fullest line of each column, and set each in his stick. It is best, supposing the various columns are narrow, to make the measure of each up to ems (or even ens, if imperative) of the fount in which he is composing. This greatly facilitates the justi- fication of each segment. Supposing a small type has to be chosen in order to bring the width within a certain compass, the length must not be lost sight of, or lie may experience some difficulty in filling up the page to its proper dej^th. If this occurs, he can allov/ the width of the columns to be pinched a little, and sometimes a line can l»t' luriR'd over to nuike two, if necessary. Should this 173 174 PRINTING phiii be followed, the turn-overliiie would have tobe balanced by a white line in each of the other columns, so that the next line of the table may ran<^e across in reading. The headings of the table should be left till the last, and may be set in a smaller type. It is permissible also to set the table oblong, though the shape of the work may be upright or bookwise. The cross-rules used in the columns should be metal ones of the fount in which the table is set, but the column rules should be of brass. Using metal cross- rules for the column greatly simplifies the justification, sav- ing the cutting and dressing of brass rule, which in short lengths is both troublesome and unsatisfactory. Another class of work is that of Pedigrees; this work is also paid for at double the composition price of ordinary matter in the scale of charges. This is owing to the difiicult character of the work, and very many of the suggestions given for table matter apply to the setting up of pedigrees in order to approximate the size of the whole. This is par- ticularly imj^ortant for large ones, often designated as genealogical trees, otherwise the pedigree may assume in the finished state a somewhat unsightly sha]K\ CHAPTER XTV Scale of Prioe:^ as paid in TiOndon — Method of Castin,i;'-np Value of Work — Leni;tlis and Widths for ordinary Boe liodies — Comparative Sizes of Types — Nuniher of Words in a Ses. BEFORE closing this section of the work, the scale of prices in vogue in London, and the various extras allowed bv usage and custom, will be of service. A pro- ]»ortion of the labour in this de}>artmeut of the printing office is still paid for bj piecework, whereas in the provinces, where wages are generally lower, the reverse is the rule, and it is generally newspaper hands who are paid by result. The basis of the present scale was formulated about a century ago l)y a joint committee of employers and men, and the l>rice per thousand has been increased from time to time, the last arrangement, except for some recent and slight alteration as regards casual engagements, being in 1915. Since the previous edition of this work was published, and owing to the war, many changes have tahen place in ihe wages of both piece and establishment hands. In 1915 the hours were fifty a week and the wages of 'stab liands increased to forty-two shillings a week. The pre- ceding piece scale was also increased by one halfpenny a thousand ens all round, and there were also a few other details altered in favour of the workman. But since that date various war bonuses have been added so that at the present time (1919) the agreed rates arc tlirer pounds 175 176 PRINTING seventeen shillings and sixpence for 'stab bands for a shortened week of forty-eight hours. The piece hands add 5 per cent, on their earnings over the 1915 scale and further, as war bonuses, at the foot of the bill the lump sum of thirty-five shillings and sixpence to bring them up approximately to the wage of 'stal) hands. In addition all bank and summer holiday's are paid for to both 'stab and piece hands. The overtime rate has also been increased. At the present time, as a result of a conference, a joint committee of employers and men is now engaged on revising and bringing up to date the piece scale, which sadly needs it. But the results, however, are not likely to be known before this new edition is issued, so we can only give the 1915 scale, which is subject to the extra payment as already stated, for the reduced working week of forty-eight hours. Castmg-up. — A thick space is reckoned as equivalent to an en in width, and an en to an em in depth. If the number amounts to 500 ens, 1000 is chargeable; but if under 500 ens, they are not reckoned. When the " cast-up " does not amount to threepence, it is not chargeable; but when it amounts to threepence, sixpence is reckoned. Em and eu quadrats at the beginning or end of lines, rarely used now- adays, are reckoned as an em in the width. Placing notes one shilling for folio, quarto, and octavo; one shilling and sixpence for l'2mo; and two shillings for 16mo, 18mo, and above. Mottoes, quotations, etc., in small type to be reckoned as notes. Jobs of one sheet and under j^aid at ninepence halfjDenny per thousand; nonpareil at tenpence half[)enny. In 1915 London compositors on the establishment in Society houses were paid not less than forty-two shillings per week of fifty hours {see previous page as to 1919). Night- work was paid fourpence i>er hour extra up to twelve mid- night, after that sixpence. Work set up on the piece is not SCALE OF PRICES FOR COMPOSING 177 iiuulc u[» hy II flirker ou tlio csliLblisliinciil. Citrrcctious woiv 2>aid at tenpence per hour. There was one charge i>er thousand ens for all sizes, jtu'lusive of Brevier to English ; one rate for leaded and various kinds and eharacters of work. Exhaustive as the scale may have been as regards the number of provisions it contained, there were always questions arising, and these were subject to mutual arrangement between nuister and man. The following are a few of the intricacies of the scale of prices: Table work or matter set up in three or more rohnniis depending upon each other and reading across the page to be paid as follows: o columns without headings, one-fourth extra. columns with headings, or 4 columns w^ithout, one- half extra. 1 columns with headings, and 5 or more with or with- out, double the price of common matter. Hcddiinj.^ in smaller type than the body, but not ex- ceeding two removes from it, if not more than ^i lines in depth, to be paid 1.^. per sheet extra; if more than 3 lines, or if in smaller type than two removes, to be cast up according to the relative values of the two bodies; the greatest num- ' l»er of appearing lines being considered the dei^tli. lilduk taMes to l>e cast up double the price of the text j type of the work. No extra charge to be made for headings in smaller ty}»e. unless such headings constitute one-half of the table. The extra pr^ce for table, tabular, and column matter to be j>aid upon its actual dimensions only, with the following exceptions: Title headings to table and tabular matter to be reckoned as part of such matter; but if they exceed 5 ems of the body of the table, etc., in depth, 5 ems only to be charged as talde, the remainder as common matter. N 178 PRINTING Abstract of London Scale, as a greed, 191 5. les. Size of Type. 1 Dictionaries m?;r ! Catalog, Greek. 1 "7 s '5 o a o .■:::; a; ptH -?,■'• 9i 8i 9i 10 9 10 9* 8*' 9* 10| 9|lO| lOi 9ilOJ 11 10 11 102 92102 11*10*11* "■/. 1^ <5: ^ English to ( haded Brevier Xaolid 8i rf. rf. rf. 8f 8| 9i 9i 9^ 10 d. n 10 102 102 11* iii 12 111 12* 82 9* 9 92 92 101 lOi 11 102 11* d. d. 8 lOA 84ll| d. 12 122 ^i-- -IS" 8 8S 9i 9 9* 10, 9|10i 8i 82 9 9i 9* 10 u o 3 -, ^^-— ^{'sr 81^ 9* 10 10 9|10| lOf 10*11 1--- IS' 10* 111 11 lOi lOf 11 11* >^— IS' 92 10* lofiu 11*12 iiiioiiuio 12 11 12 104 Id.amo.b..{^-*«^ iii;i3 12^1 131 125 13^ 13^14 132 14* 122 13i 13i 12i 13i 14 13 14 12 12* ^ English to J leaded Brevier | solid 7i 8 8 82 8* 9i 8 8* 82 9i 9 92 8 1 8*1 7* 82: 9|; 8| 8i| 8f 72 9 1 9i 8i 9 9* 8* 9210| 9| 9*10 9 10^102 92 10 10^' 9* lOfllilOl 12 12*114 12213|l2i 8* n 7i 72 921U 10.^ 12 M--« ■.•IS" ^•0— IS" 81 82 9 9* 10 10 102 10* 11 112 13 132 82 7* 9* 8" c 8 82 9^ 10 9 9* 9210| 9*10 io|i02 9* io| 10 102 104 11.1 12* 13| H 82 82 n 92 lU m pi; ''^'•^ {solid 8* 9i 92 10* I'-^A- 1 S' 9 lOi 9211 10 10* 102 Hi 12 12* 122 13i ."—•■IS" 11 m 13 Reprints not in every respect exact re]>roductions of the orij^inals, are cast u}) ]d. pei- 1000 extra; Beprints vitli MS. insertions, },d. per 1000 extra. Stereotvjied matter with lii^h spaces is cast np \d. ]»cr 1000 extra; Stereotyped matter with low spaces is cast w\^ Id. per 1000 extra. Thin f(»nnts are cast n]» ](l. per 1000 extia for eveiy cii hchtw 12 cms of their own hody. Bastard founts of one remove are cast up to the depth and width of the two founts. CASTING-UP COMPOSITION 179 Pediijrees to be paid double the price of common matter; and the heads and notes npon the same principle as the heads and notes of tables. Caatiuij-up. — These examples give some idea of the method of arriving at the value of composition per sheet : (a) Nonpareil (solid), at 'did. per 1000. Number of ems in dejitli 74 Xuml)er of ens in width 84- 296 592 6216 Number of i»ages in sheet 24 24864 12432 Total number of en quadrats ...149,184 at 9k^. per 1000 = £5 18 Placing of notes 16 £5 19 6 Qj) Long Primer (solid), at 8.\f7. per 1000. Number of ems in depth 47 Nu miter of ens in width 54 188 J35 2538 Number of pages in sheet 24 10152 5076 Total number of en (piadrats ... 60,912 at 8. U/. per 1000 = 2 3 Placing of notes 16 £2 4 6 The process of " castiug-u[) " as liere exemplified is the result of multiplication. The number of ems in depth is the multiplicand, and tho number of ens in width is the multi- plier. The number of pages in a sheet is the compouud multiplier, and the total number of ens is the product. i 180 PRINTING For approximate purposes this selieine is a bandy one : Lenutus and Widths of Pages for Okdinary Book-work, With the number of Ens contai)ted in each page, from Pica to Nonpareil inclusive. ?S Size. ci s j2 S m s h4 jr. 1 Brevier. ID ti C O Picas. F'cap. Ens. Ens. Ens. Ens. Ens. Ens. Ens. 41 30 4to. 2460 3243 3825 4988 5796 6900 9840 32 18 8vo. 1152 1517 1800 2346 2695 3180 4608 28 15 12mo. 840 1088 1295 1680 1978 2350 3360 19 15 16mo. 570 748 888 1134 1334 1600 2280 21 12 18mo. Crmvn. 504 672 780 1020 1184 1400 2016 48 34 4to. 3264 4290 5040 6693 7696 9120 13056 36 21 8vo. 1512 1968 2340 3060 3520 4200 6048 32 16 12mo. 1024 1369 1600 2J16 2401 2809 4096 23 16 16 mo. 736 962 1160 1518 1715 2014 2944 23 15 18mo. 690 884 1073 1419 1610 1900 2760 64 42 Demy. 4to. 4536 6014 6968 9240 10707 12600 18144 42 24 8vo. 2016 2640 3120 4080 4810 5600 8064 36 19 12mo. 1368 1804 2115 2754 3190 3780 5472 26 20 16mo. 1040 1380 1600 2109 2440 2838 4160 28 16 18mo. 896 1184 1400 1840 2107 2491 3584 21 12 32mo. Roijal. 501- 072 780 1020 1184 1400 2016 64 48 4to. 6144 S140 9401 12604 14652 17120 24576 48 27 8vo. 2592 3410 4020, 5313 6142 7290 10368 40 21 12mo. 1680 2208 2600| 3420 3968 4690 6720 29 21 IGmo. 1218 1584 1872 2520 2880 3430 4872 32 18 18mo. 1153 1517 1800 2346 2695 3180 4608 24 14 32mo. 672 896 1050 1360 1591 1880 2688 Tlie .'il»ove rij^nrps are subject to tlie sli<;ht variations in founts from (liflVM-eut foundries. TABLES FOR CASTING-UP 181 Another useful tabic is the following : NUMIIER OF LlNlOS PKR TjIOUSANI>. jl 1 c - 1 Pica. Siii.-ill Pica. Long Primer. ]}oiir- o-eois. Brevier. JNIiiiioii. Non- pareil. ^1 10 50 43 40 30 32 20 25 11 45 40 30 32 20 27 23 1-2 42 30 32 20 27 24 21 1- . 38 30 27 25 23 10 li 30 31 20 25 23 21 18 i:> 33 29 20 23 22 20 17 10 31 27 25 22 20 10 10 17 20 26 23 21 10 17 15 18 28 24 22 20 18 10 14 i:> 26 23 21 10 17 15 13 20 25 22 20 IH 10 15 13 21 24 21 10 17 15 14 12 22 23 20 18 10 14 13 12 2:J 22 10 17 15 11- 13 11 24 21 18 10 15 i:J 12 10 2r, 20 17 10 14 13 12 10 20 10 17 15 14 12 11 10 27 10 10 15 l:} 12 11 28 18 15 IL 12 12 11 9 20 17 15 14- 12 11 10 9 30 17 14 l:l 12 11 10 8 31 10 14 i;; U 10 10 8 32 k; 14 12 11 10 11 8 3:^> 15 13 12 11 10 \) 8 34 15 13 12 10 \) <) 7 35 14 \-l 11 10 8 7 30 14 VI 11 10 «j 8 7 37 14 12 11 10 8 / 38 l:'» 11 10 8 7 80 13 11 10 8 8 (3 40 : 12 n 10 <.) K 7 182 PRINTING The foregoing table may be used as a means for ascer- taining the value per hour of the number of lines contained in solid composition. Should there be any necessary devia- tion from it as to an increase or decrease in the number given (which may arise from intricate or difficult com- position), such deviation must be decided by mutual agree- ment. When the matter is leaded by the compositor, there is generally a deduction of one line per hour. Casting-of copy. — An im2:)ortant consideration is that of estimating the number of pages of a required size which any given copy will make. As copy varies so much, especially when in manuscript, a great deal of perseverance is requi- site, and although entirely exact rules cannot be laid down, the following may be recommended as the result of experi- ence. After having made up a composing stick to the measure proposed for the width of the work, take an aver- age page of the. copy, and set from it until a certain number of lines come out even with a number of lines of type- From this a calculation can easily be made for the whole of the work. Suppose a manuscript of 250 pages, and 31 lines in a page, be given for casting-off, and it is required to determine how many pages it will make in Long Primer, the page being 28 ems wide and 40 lines of type in length ; and it is found, by setting up a few lines, that 9 of the copy are equal to 7 of the type. Then • 250 pages manuscript. 31 lines in a page. 250 750 7,750 lines manuscript. ""^ 9 : 7,750 : : 7 7 9 ) 54,250 40; 6, 02 7 lines of type. 151 pages of type. CASTING-OFF COPY 183 The number of sheets can be ascertained by dividini^ 150 by 8, 16, or 24, according to the size of the signature in which the work is to be printed. The equivalent depth of ohl type bodies in leads, given here, will be found useful. Pearl One four and one eight-to-pica. Ruby One four and one six-to-pica. Nonpareil Two fours; three sixes; or four eights. Minion One four and two sixes. Brevier Two fours and one eight. Bourgeois Three eights and two sixes. Long Primer ... Three fours; or six eights. Small Pica Two fours and two sixes. Pica Four fours; or six sixes. English Three fours and two sixes. Great Primer... Four fours and two sixes. All types on point bodies can be accurately justified with leads, which shows the great advantage of that system. To assist in casting-off a volume in any particular fount of type the following table will be of value. CoDiparative Sizes of Types. — The following table gives the number of lines or ems deep of Miller and Kichard's types on old bodies that go respectively to the foot, and also the nearest equivalent bodies on the point system, taking as a basis Pica which has six lines or seventy-two I»oints to the inch. 01(1 Bodies Point Bodies Pica 72 lines Twel ve point ... 72 lines Small Pica ... 83 „ Eleven „ ... 78-54 „ Long Primer .. . 89 ,, Ten ,, ... 8G-40 „ Bourgeois ... 102 5 ,, Nine ,, ... 9G Brevier Ill „ Eight „ ... 108 Minion 122 ., Seven 12:}-42 „ Nonpareil ... 144 ., Six 144 Pearl 178 ., Fiv ., ... 172-80 „ 184 PPJNTING Examj)h()f Uiositions as ]»rinters' readers; but as a rule a <'om|)()sitor, if he has re<'eived a fair education and has been noted for clean proofs in type-setting, is the most suitable person. There are so many details and technicalities in printing that it is hardly possible for a non-practical man ever to become thoroughly perfect in picking up deviations of style, — he cannot be expecteut all in figures. Definite measurements (feet, inches, yards, etc.) should always be in figures in technical works. Names of Books and Authnrities. — Names of works occur- ring in text to he roman and quoted; authorities at the end of a run-on extract to be in italic. Authors' names at the end of, say, a poetry extract in text or notes, to be in CAPS and small caps. Fi) reign Word^. — Occasional words in English udrks to l>e in italic lower-case. 188 FEINTING First-^iroof readltKf. — In bookwork the rudiments aiv to see that the size and shape of the selected specimen or book are properly followed. The next step is to verify signature of sheet, headlines, and folios throughout. After the first sheet it is necessary to get the connection from signature to signature by checking the last word of the first sheet and the first word of the subsequent one. It is customary, in finishing the reading of a sheet, supposing there is no more ready, to indicate the ending of this sheet on the copy by a bracket mark [ (this side of copy being called the "primer"), at the same time markingthe sig- nature and first folio of the next in order on the margin. As the proofs are sent out to the author or publisher it is best to retain this "immer" for reference purposes in reading the next sheet. The length of pages should also be checked, and uniformity preserved as much as possible in all matters of style. The marks and signs used in corrections should be clearly expressed in the margin without being written too large. It is a good plan to draw an imaginary line down the centre of the page by the eye, and write the corrections belonging to the left-hand portion on the left margin, and on the right for the right-hand division of the page. The method of marking the corrections has been shown on page 116, in the section of this work devoted to composition. The proof should never be read to the lad: ho should read the copy to you; this is the safest course, though the other plan is occasionally adopted. If time will allow, it is best to skim through the proof beforehand for letterals and matters of stylo. In altering the make-up of pages, see that your alteration is an improve- ment, and that it will not make matters worse, either in fi'ont or after your proposed change. As far as possible it is desirable that the same reader should have charge of the same work, and also hav<^ the opportunity of re- vising his own first proofs. Particular attention should EEADINCr 189 be paid to ]»i\>]>or iianies as regards spelling-; all dales and aiitliorities should be verified as far as possible, and, if any doubt arises, queries should be marked on the clean proofs sent to the customer. Works of peculiar character or in foreign languages, with which a boy cannot be supj^osed to be sufficiently acquainted, should be conqmred with the coi)y word by word and letter by letter. Prexs-p roof rending is a responsible duty, and is usually performed by a separate reader — one generally of superior experience and education. In large offices, specialists as regards hmguage and other qualifications are retained, and the work is divided according to the nature of the subject. An elementary knowledge of Latin, French, and Gret.'k is a great acquisition for a first-proof reader, and those more learned in these subjects are sought after as final or press readers. Selection of readhiy hoys. — Only those with clear voices and good articulation should be engaged. The boy should, without doubt, be fond of reading, otherwise he Avill find it a very monotonous task. He should, have good eyesight, and be able to grasp the meaning of the subject in hand. Further, he should have a natural aptitude for deciphering the many varieties of handwriting which are placed before liiiii. A worl'-hooJc should be kept containing ruled pages — one to each work — showing its i)rogress, i.e., first-proof reading, revising, proofs out and returned for author's revise or for press, and, finally, when printed off. Such a volume will be found exceedingly useful. Worh'i of reference. — One other essential in well-regulated offices is a good library of reference l)ooks. Besides dic- tionaries of various languages, a Whitaker's Almanack, a peerage, and other works of a similar nature, are valuable additions. HAND-PRESS WOEK CHAPTER XVI Definition of Press Work — Description of Presses used— The Stan- hope, Coluniluian, and Albion Presses — Instructions for erecting these Presses — Chill of the Alhion Press — Sizes of Presses deter- mined l)y the Platen. PRESS work is generally understood to mean print- ing by hand with a flat or platen impression. The men who perform this part in the production of a book are called pressmen. Owing to the increase of mechanical means of printing, the old school of pressmen is fast dying out. Few lads are apprenticed to this department of the business nowadays (although the hand- press forms an admirable groundwork for a printer's education, if not in actual practice most certainly in theory), as the demand for hand labour is somewhat limited, the great improvements in machinery of various classes allowing of really good work being executed by machinery. The small platen machines, propelled by either foot or steam, have also very largely reduced in late years the amount of work done by the hand-j^rcsses even after the introduction of the larger printing machines. Notwithstanding this, certain classes of work are still exe- cuted by the hand-press, and the exercise of a pressman's calling requires a deal of practice apart from the manual labour bestowed on the printing off. Moreover, it is inter- esting to keep on record the methods formerly emj^loyed in printing by hand. An ordinary press, with two men working at it, one rolling and the other pulling, is capable of producing only about two hundred and fifty impressions per hour, even when in 190 HAND-PRESS WORK 191 full swinc^, caud after all the making-ready has been finished. Small numbers, such as for lar^-e-papcr editions, and some lew works in colours, are usually rek'gated to this dei>art- ment. The preparatory stages in getting a forme ready to print are more accessible on the press, and a machine is paying best when running; hence the reason for small num- bers with frequent making-ready going to the press-room. A ]n'essman's educational qualifications may not always be of 1M(;. 106. THE LEVER OF THE STANHOPE PRESS. the same standard as his fellow worker the compositor, but it is requisite that he should be intelligent, and capable of exercising sound practical sense in the performance of his duties. These essentials are only acquired in a proper manner by long experience, and a good workman can always command constant employment. The earlier presses were made of wood, and the bed was generally of stone placed in the carriage or, as it is called, the coffin. The first iron press was invented by Earl Stanhope in the beginning of the last century, and became 192 PRINTING the l>;isis fur the presses uuw used. The action of tlie levers employed ou this press is shown in fig. 106. Various alter- ations and improvements were made from time to time; it is only necessary to give i)articulars of those more gener- ally in use at the jn-esent day, viz., the Columbian and the Albion. Formerly pressmen were able to erect and take down their jjresses, but this is now generally accomplished by the printer's engineers, though it is essential that the men who work them should have a general knowledge of these operations in case of emergency, and we give here a few hints for this purpose on each kind of press in turn. We will first take the Columbian press, fig. 107, as the oldest in make. This press, it is well to mention here, is not so much in use as the Albion, because the latter is better adapted for sizes of double crown and smaller, whilst the Columbian is recommended for larger than double crown, esj)ecially as greater strength is to be obtained by that press. Each part of the press has a distinctive name, and the best way to erect it is to follow the suggestions now offered. Erecting the Coliimhian press. — Place the feet on the staple in the positions as marked, and raise it ui»on them; then j^lace the bar-handle in, with the bolt belonging to it; put the princij^al lever into its place, and then the bolt which connects it to the staple; then the angular or crooked part, which has one square and three round holes, through it, into the mortise, which is in the projecting part of the long side of the staple, and place in the bolt which attaches it to the staple. In the extreme edges of the heads of the two before-mentioned bolts you will observe marks, and corresponding marks over the holes through which they pass; put the bolts in so that these marks meet together and correspond, and so on, until you have all the remaining parts in their respective j^laces. The four screws for the platen, which have heads on one side, are intended to attach COLUMBIAN HAND-PRESS 193 tlic |»l;it('ii to the piston, wliicli, being put into their proper |tliiees, are secured hy the four small blocks of iron whicli accompany them. To increase the power, turn the nut in the rod so as to shorten it, and to decrease it, turn it the Via. 107. COLUMBIAN HAND-IMtESS. reverse way. By the nut on the iron screw, which connects tlie main and top counterpoise levers, the rise and fall of tlie i)laten may be regulated, so as to clear the headdiands of the tympans, which is done by screwiiiL;- the iron iiu1 nj' as far as is necessary, fei adjusting tlic platen so as to a]>proach iho forme exactly parall<'l, it is necessary, after 194 PRINTING haugiug on the i)lateii and having a forme on the table, to sqnare it to the tympans,then make a pull, and hold the bar- handle home until some one else screws the four platen bolts to an equal tightness. The small holes which communicate with the different bolts require a small quantity of machine oil occasionally. The impression may be increased by put- ting thin pieces of tin or sheet iron, cut to the size of the plate of iron which lies between the platen and the piston, secured by the four screws on the top of the platen, and j^lacing it under the piston; it can then be readily seen whether everything is in its proj^er place, by the perfect ease with which the bar-handle acts. By comparing these directions with the illustration of the press the different parts may be identified. As will be gathered, the impression is obtained by means of levers, somewhat on the plan of those used by Earl Stanhope in his press. The power is given by the heavy cross-beam at the head of the press, set in motion by pulling the bar- handle across, which acts on the horizontal rod attached, and also brings the elbow into play, great power being thus obtained. The top cross-rod, on which the eagle is placed, is the counter-weight, which falls back into its original position — having been raised in the act of impression — when the recoil of the bar-handle has taken place. These presses were even made as large as double royal. As before said, the Albion, fig. 108, is in more general use, because of its more accelerated movements in printing. As in the case of the Columbian, each part has its parti- cular name, and the hints given, with those as applied to the erection of the Columbian press, will be sufficient to fix up one of this kind. EreduKj the Albion press. — Place the feet on the staple as marked, and raise it on them; then place the spring and box on the top of the staple, dropping in the long loop bolt, which is connected with it, into the long hole in the staple; ALBION HAND-rKESS 195 Iheii connect the piston by passing the round bolt through Ihe hole in the staple, and fasten with pin and washer; put the bav-luiiidlc in its place Avith bolt, tightening it so as to Fif!. 108. ALRION llAXn-l'KKSS. allow the bar-handle to be free; then attach on, with the four screw^s, the slides or guide-pieces to piston; then put the chill into the piston, also the tumbler or wedge-shaped ].iece, taking care that the Iniglit or numbered side is to- Wiinls thr bar-handle; then euunect tlic chill with the bolt 19G FEINTING in the handle, screw up the nut or top of the spring-box sufficiently to draw back the bar, so as to keej) all parts in their j^laces. The wedge and l^rass guard in front of the jjiston are intended to regulate the pressure. The other j^arts of this press may be fixed in the same manner as the Columbian. These presses are also made in very large sizes. The "power is obtained by means of levers, which act on an in- clined piece of steel called a chill; by pulling the bar-handle Via. 100. CHILL IX ACTION. Via. 110. chill out of action. across, this chill is brought from the sloping into a vertical position at the precise moment of impression. On the bar- handle being allowed to go back to its original position, the chill resumes its former inclination, and the platen is raised from the surface of the type by the recoil of a spring con- tained in the box at the head of the press; this then allows the forme to be run out, rolled, and run in again for success- ive impressions, the sheet as printed being first removed, and another laid on its place. The exact position of the chill, figs. 109 and 110, in and out of action, is shown above. SIZES OP PKESSES 197 Presses are iiiacle in various sizes, although nowadays rarely larger than super-royal or double crown, because the power-] tress has largely superseded the hand-press. They are classified, commencing with the smaller, as card, quarto, folio, and broadside, corresponding with the differ- ent sizes of paper used in printing. The size of platen determines the classification, and the same conditions apply to both kinds of presses mentioned. Card or (juarto presses measure something less than the smallest dimensions now ixiven. Name of Press. Foolscap folio . . . Post ,, Demy Foolsca]) broadside Crown ,, Demy ,, Royal ,, Super-royal ,, Double crown ,, Double demy ,, Double royal ,, Size of Platen. 15 X 9 J inches. 16x11 18x12 19 X 14[ 21x16 24x18 26 X 201 29x2l" 84x22.V 36x23' 40x25 For export purposes, or conveyance to great distances, presses are made of a portable kind, the stajile being in two portions, which is an advantage, on account of the weight of this part of the press, but a disadvantage jter- liaps to its strength. CHAPTER XVII A]ipliances, Tools, and Materials used in connection with Hand- Presses — The Tynipan and Prisket — The Bank and Horse— Ink Tahles — The Braver and Slice— Ink Knife and Sheep's-foot. THE most important adjunct of the 2:)ress are the ti/mjjans. They are oblong iron frames, consisting of " inner" and " outer " respectively — the latter is the larger and outside one, as its name implies, and is nearer the type in printing off. When the inner is laid inside the outer the two frames are flush, and are fastened by means of semicircular hooks on the outer, which inclose the studs on the inner tympan. The object of the tympan is, first, to contain a few sheets to receive the impression, and also the making-ready of each forme; when fastened down and turned uj) to its proper position, the sheet to be printed is laid upon it. The frishet is a light iron frame attached to the upper part of the tympan by means of a knuckle and pins at either corner. Its object is to keep the sheet in its position when turned down over the tympan, and also to prevtnit the blacking or inking of any part of a forme not to be printed. It is covered with thick paper, an impression of the type is taken on it, and the exact parts to be printed are cut out. It should have been said that the two tympans are neai'ly always covered with parchment — this material being the most durable and less inclined to become loose or baggy. Cambric, or even silk, is sometimes used for 198 HAND- PRESS APrLIANCES 199 t'xceptioucilly tine work, 1»ut of course it does not last long, and is exi)eusive. To assist the pressman in <,^etting a proper purchase it is customary to have an inclined wooden iar-handle would be pulled across. To prevent the frisket straining the knuckle-joints attached to the tympan and Vic. 111. 1]ANK, WirU HOUSE. falling back too far when "flown," i.e., turned up tor the }'Ui-pose of taking ott" the sheet just printed, it is necessary to have some kind of stay fastened up to the jiroper height, to catch the top part of it — this is generally made with a [»iece of wood fastened from the ceiling. Several other things are necessary for the outfit of a [)ress, and the next in importance is a hatik, fig. Ill, an oblong deal table, with an undershelf. This shelf is handy for ])lacing waste sheets on, and for holding the ditt'errnf 200 PRINTING paj^ers for ma king- ready or pulling proofs aud revises. The addition of a small drawer is to lie recommended for lioldincr revises and " colour " sheets. In connection with this bank a wooden horse is used, an inclined stage with a sloping back. The paper to be j^rinted is placed on this horse, as is also the heap when the second side is being worked off. As the sheets are printed they are placed on the end of the bank farthest from the horse. Fr;. 112. C^ LINDIIICAL INK TAIJLE. ////.- lahles are of two kinds, cylindrical and brayer. The best kinds are those made entirely of iron, because they are more solid aud firm in standing, but under any circum- stances they must be fastened to the floor in the required position, as the suction or lug of the roller is apt to cause them to rock. The cyluulrical table, fig. 112, gives out the ink for distri- bution as necessary when the crank handle is turned, but it need not be turned each time fresh ink is taken, as there HAND-PRESS APPLIANCES 201 will ]>c surtieieiit ou the cyliucler for several distributions il" ilie Avork is not a heavy one. Kk;. 11;3, JUiAVEii ink taiile The hraijer tabic, Hg. Ho, is used thus: a small quantity of ink is placed loosely on the back of the table, and, with a small wooden implement called a hmi/er, fig. 114, the ink Fk;. 114. INK i;i;a^ hi;. Fk;, 115. INK SLICE. is brayed or rubbed out as required. The ink, as it is taken from the can, should l)e lifted l)y the aid of an ////■• slice, fig. Ho. 202 PRINTING The surfaces of these tables should be plaued quite smootli, and also be kept entirely free from dirt or dust. For colour- work irou surfaces must not be used, but slabs Fig. 116. PEDESTAL INK TABLE. of either porcelain or marble substituted. These may be fastened down on the planed iron table with thick string or some other contrivance. This will prevent jarring, more especially if a few thicknesses of wrapper paper are placed Fig. 117. ink knife. between the two surfaces, and at the same time possibly obviate a fracture of the top slab. A small table, called a jx^dt'^tal table, fig. 11 G, is handy for small j>resses, occupying as it does but little room. For the mixing of colours a special knife, fig. 117, is used. Each press should have, in addition, a mallet, shootimj sticl-, and planer, together with a hammer for fastening HAND-PEESS APPLIANCES 203 the foriiu' on llie pivss; if this hitter has a i4a\v it is useful in raising formes on the press. This particular hanniier is called a sheep s-f oof, tig. 118. The pressman Fk;. 118. sHEEr's-rooT. should also be furnished with a sharp pair of scissors and a cutting-out knife, both of which are employed in making- ready. CHAPTER XVIIl Itollcrs — Vjuioties of Hand Kollors used— The oM-fasliioiied Inkiiij;- liall— llecipes for Uoller Composition — Casting liollers — Various Hints as to Condition and Treatment of Hollers. THE rollers, lig. 119, used for press work are made of a composition, the principal ingredients being treacle and glue. They revolve on an iron frame provided with two wooden handles. At the two edges of these frames Fig. 119. UAXU -PRESS EOLLEK. a j)oiiit is made, which fits into a metal hollow in the wooden spindle on which the roller composition is clothed. The frame is made in two pieces which overlap, and is fastened by means of collars and nuts so that, when these nuts are undone, the two halves oj^en out and thus allow the old roller to be withdrawn and a new one substituted and re- fastened up. The cut, fig. 120, shows the frame itself, with- out the roller. Rollers are made to any size required, according to the dimensions of the work in hand, such as demy, royal, double crown, etc. 204 KOTJ.ET^S 205 For small work of a johbini;' character, a roller with a .siuj^-le handle, fi<4'. 121, is siiflicieiit. We also show the old- tashioued inlc'uKj hall, tig*. 122, which was used tor l)eatiuij;- the surface of the type before rollers were made of com- position. These balls are rarely used now, and only for Fig. 120. roller frame. very special purposes. Wood engravers use them sometimes, ;is they are handier than a roller. The present system of rollino; is far preferable to the old one of beating, which was indeed a laborious task, though it is astonishing what Fm;. 121. .lor.mxf; ijoi.lkr. FlO. 122. IXKINO P.ALT- good results were obtained from the inking balls as regards ♦ 'venness of colour. Without the invention of cast rollers, machinery, w ith its automatic rolling and inking api>liances, would not have made the immense strides it has. Rcdlers are made on a large scale, by firms \\li«> make the manufacture a feature, by the aid of machinery, solid moulds nr tubes bcinu" used in all sizes, both in length 206 PRINTING and in circumference. They can be had by the single roller or by the contract system — a definite price being charged, so much per quarter, for a given number of rollers to be kept in working order and renewed as frequently as required. This plan is adopted by many large offices in London, as it is found more economical in the long run than to make their own. However, we propose to show how ordinary rollers may be cast, from various recipes given for different com2)ositions. There are some kinds advertised as patented which have Fir,. 123. ROLLEl! lOMI'OSITlON KETTLE. great lasting properties, but the manufacture of these is a trade secret. To be prepared for any contingency that may arise, good serviceable rollers may be prepared from the following — the figures are "parts," and should be calculated by weight: (a) Treacle 12, glue 8, Paris white I. (h) Glue 10, sugar 10, glycerine 12. (c) Treacle 12, glue 4. As will be observed, glue and treacle form the i)rincii)al parts of these rollers. Glycerine and Paris white may be added according to exjierience and fancy. The success of the CASTING ROLLERS 207 roller depeuds largely on the quality of the ingredients used, and it is advisable to use only those of the best kind; the glue in particular should be clear in colour, and also break shortly and crisply. The glue, after being broken, should remain in soak till it is rendered soft, and then be placed in the comiioxituni kettle, fig. 123. When sufficiently hot and dissolved, the treacle and otheringredients should be added. It is then necessary for the whole to boil for about an hour. Tak- ing, for example, a royal roller for working at hand-press, the mould should be dry and quite clean, warmed, and anointed with oil : this enables the roller to be delivered more easily from the mould. For small rollers the solid mould, fig. 124, made in one piece, is well adapted. The drawing here given shows the posi- tion of the roller inside the mould by the dotted lines. For the larger kind we recommend the moulds made in two sections, as in fig. 125, and, to show the method of closing up, fig. 126 wiH suffice. The stock must be fastened to the end-piece, and placed in its posi- tion in tlie mould. In order to turn out a good roller, })Our the composi- tion in slowly without a break, and in doing so avoid pouring it on the sides of the mould, but rather against the stock. Well fill the mould over and above the length of the stock, and tlien stand it aside to cool. When removed I'roni llir mould 1 he rollrr should be kept in an even temperature, protected from dust l>y lieing place<] Fk;. 124. SMALL KOLLElt MOULD. 208 PRINTING ill a box or cui)boar<.I constriictccl for the purpose. Before doing- this, cut off the suj)erfluous composition at either end of the roller. KoUers are very subject to the iiifiuence of cUmatic and atmospheric conditions — the least change affects them, and Fig. 125. roller mould (open). they require constant attention. In cold weather they be- come hard, and in hot weather soft. They should not be too hard or too soft, neither crack nor slcin on the surface, and there should be some amount of Fig. 126. roller mould (closed). " lif(^ " in them, that is to say, there should l>e a certain amount of " tackiness " when manipulated with the hand. Sometimes they are too fresh or new — "green" being the more familiar technical term; when in this state, they should b(» ]»ut aside to mature. Improper treatment in CASTING ROLLERS 209 washiiiL,^ has very tivqiientlv iinicli to do with the bad condi- tion of rollers. Lye should be used sparingly, and only when the roll(>r has been in use some time, in fact, lye would ruin sonic patent kinds of rollers. For washing rollers used in colour- work benzine or turpentine should be employed. Many of these suggestions and hints for the manufacture, care, and treatment of rollers will be found useful in emer- gencies. Tart of tlie interior of the mould. Now turn some attention to the stock; be quite sure that it is perfectly dry, and if the composition is apt to slip off it, bind some string very lightly u])on it, then place it in the mould, being very careful that it stands true iu the middle; fit on the guide at the top, and fasten the stock down to the mould with string lest it should rise; then warm the mould all over. Meanwhile the composition will have, been melting: take care that it does not boil, and stir it about occasionally. Never re-melt old composition without a good proportion of new, and if the old is very hard, then add some treacle. It is l)est to use one of the special kettles sold by the printer's furnishers, as otherwise there may be some difficulty in getting the com- position to melt properly. When it is quite melted, care- fully pour it into the niouhl, filling it to the level of an incli or two higher than the end of the stock to allow for shrinkage. Let it stand for about twelve hours; then pre- l>are to draw the roller out of the mould. If it will not come readily, one })erson must hold the stock and another the mould, and both must pull without jerking in opposite direc- tions. Pushing upon the lower end of the roller may perhaps be necessary also, but if the mould has been properly oiled there ought not to be mu;-h difficulty in drawing it. When out, trim the ends, and hang it up in a dry, cool place for a day or two before using. p 210 PRINTING Luhrlfiituifj Roller Moulds. — Sperm and lard oils are the best. If })roperly used, uo trouble will be experienced in drawing the rollers. Fads ahont liollers. — The setting of a roller, especially on a cylinder machine, requires care and judgement. Rollers cast from re-casting composition never shrink. The roller trucks should be one-sixteentli of an inch less in diameter than the roller. Glue and molasses rollers should be kept in an air-tight box with a shallow jar at the bottom for water as needed. In damp weather remove the water, in dry weather let it remain. Rollers when out of use for any length of time should be put away with the ink on them to protect their surface from the action of the atmosphere. Several things enter into the choice of composition, such as quality of ink used, climate, class of work, requirements of l^resses, besides other details. The cores should be cleansed by scra2>ing, or, if of wood, by scalding in strong lye or soa])suds, and then dried. New rollers should be washed in sperm or coal oil before use; it will prevent the strong suction. Turpentine is better than benzine for removing coloured inks. Never use lye on new rollers. Treatment of Old Boilers. — When rollers have been lying for weeks with a coating of ink dried on to the surface — a circumstance which frequently occurs, more especially when coloured inks have been used — get an ordinary red 2)aving brick (an old one with the edges Avorn away will be the best), place the roller on a board, then dip the brick in a trough of cold water and work it gently to and fro on the surface from end to end, taking care to aj^ply plenty of water, dipping the brick in repeatedly, and in a short time the ink will disappear. Nor is this all; because, if care and patience be exercised, this treatment Avill put a new face to the roller, making it almost equal to new; the coating of ink having, by keeping the air from tlie surface, tended to pre- serve the roller from perishing. Lastly, sponge off clean. HINTS ON EOLLERS 211 Good Wearin'i UoUers. — It is said that rollers made from Chinese sugar-cane molasses are far superior to those made from any other kind. The syrup will bear long- hoiling with- out granulation, and when cast into a roller is much tougher, more elastic, and has more suction or tack than those made with the material in common use. Rollers out of JJse. — -Rollers put away in an upright ])osi- tion, and allowed to remain idle for a week or longer, are observed to have a smaller circumference near the ends than at the middle. To avoid this it is suggested that the rollers should be placed in boxes lying lengthwise, with a bearing at both ends in the sockets provided for the purpose. Arched Hollers. — The arching of a roller is generally caused by the roller becoming dried or hard. When this takes place, and the outside edges bear off the centre of the roller, cut a strip of the composition off each end with a sharp knife. FlariiKj a Boiler. — This operation is both dangerous to the roller and sometimes unsatisfactory in its results, but nevertheless we give particulars how to proceed with it, as it is a very favourite device with some pressmen, especially in small offices. It is as follows: Take a sheet or two of waste printing paper, make it up into a loose torch, and wlien lighted flare the roller all over, just sufficient to add a new face to it without melting the composition. This plan will, if successfully executed, close up the fissures caused through l)eing cut by brass rule. WKshinfj Rollers. — Rollers must not be washed with lye until they are beginning to wear somewhat. Smothering in common ink and scraping are recommended in ] deference. Old enamel-faced rollers may be washed with turpentine to great advantage, as it makes them sticky, which jiro- duces a slight temporary suction in the roller. Washing with turpentine will soon spoil a good roller, the stickiness produced becoming a dryerorcoating on the facoof the roller. 212 PEINTINa Cool'nuj Rollers. — As iee-cliests iire now very common, it may Ite well to warn the printer on no account to put a roller in such a recei>tacle, or it will soon become frost- bitten and utterly useless. It might be thought, when the r(.)ller is almost separating from the stock in hot weather, that almost any mode of cooling it would be desirable. The sudden chill to the surface is, however, quite enough to spoil the roller before the cold has time to penetrate sufficiently deep to harden it. If unworkable, owing to the excessive heat of the atmosphere, hang the roller all night in a cool, dry cellar, or in any cool place where a good current of air can get to it. If it is a small roller, swing it well to and fro for a time before using it. Warming Hollers. — If rollers have become too cold, place them in warm rooms, not near the fire, until they recover themselves. When they begin to work, place a candle or gas jet under the ink table — if an iron one, the flame about a foot below the iron — and occasionally vary the position of the light. The table must not be made hot, and the heat applied must be im2)erce])tibly small, as the object is only to remove dampness and the rigidity of the cold. Damp or Greasy Hollers. — These may be kjiowu by their printing a dull, dirty gray instead of a proper black. If new, wash them in turpentine; if old, in lye. A far better l)lan is to smother them in common ink-scrape, and sheet them ; this is nearly always effectual. If a damp roller does not recover with this treatment, it should l)e hung uj) in a warm room until it revives. Cracked or Cut Rollers. — Caution is necessary in using a cut or cracked roller for colour- work, as the old black ink may ooze out of some of the apertures. When working at press always cut round those parts of the roller-handles which rest u2>on the ink table before commencing colour- work, or the blacli: ink which adheres to them will get on to the slab and deteriorate the colour. HINTS ON ROLLERS 213 To Dry or Warm a Boiler at Short Notice. — Hold it a few feet from a moderate fire and keep turning the roller on its axle for five minutes. Or, take some sheets of waste paper and make them as hot as you can, wrapping the roller in them, one after the other. If a new roller be re- quired from a roller-maker, always send a blanket to wrap it in. If rollers are to be sent by train, they should be sus- pended in a box. Too Neiv Rolleri^. — Coat the roller by distribution with balsam of capivi and let it hang for two hours ; after which, scrape it. This evil-smelling drug is also very useful if mixed with black or coloured inks when they do not work- satisfactorily. Preserving Rollers. — A simple process for preserving and renovating ink rollers, and adding greatly to their longevity, is as follows: A steam jacket is added to the roller closet, and numerous fine jets are so arranged as to play gently upon the rollers within. These jets thoroughly cleanse the surface of the roller, the skin on its face disappears, the body of the roller absorbs a portion of the heated vajiour, and the whole is kept in a fresh, elastic condition, I'oady for work without further prejiaration. Experiments by practical men seem to show that the contrivance possesses consider- able value, and is likely to prove very economical in large printing establishments. To Keep Boilers. — In Grermany the following preservative of rollers when not in use is often applied: Corrosive sub- limate, 1 drachm, fine table salt, 2 oz., are put together in half a gallon of soft water. The mixture is then allowed to stand twenty-four hours, and must be well shaken l)efore using. It is app]i('article for good work, if he is desirous of li is work retaining a permanent colour. Select an ink which 216 . PRINTING will work clean, aucl one which is a good black, neither blue nor brown in shade. This can be better seen in the printing of large type, where there is a larger mass of ink. Some inks have a tendency to turn brown in drying, and this should be carefully watched. The drying properties should be noticed — offset, after a reasonable time, being as great an objection as too quick-drying, when used for bookwork. The paper to be used must also be considered, whether wet or dry. Ink which is used on dry pa23er must be naturally more rapid in its action, and a smaller quantity is required in printing on such papers; on the other hand, dampened papers require more ink and need not be so quick-drying for the drying of the paj^er absorbs the ink. Coloured inks are most difficult to manufacture, and necessitate very great care in working. The colours should be well ground and mixed, and varnish of only the very best equality used. Lighter colours are usually more easy to print, l)ut some dark colours are more difficult to work than others of a darker hue. Savage, in his book " On the Preparation of Printing Ink," 1832, gives a recipe for a good black ink for ordinary work : Balsam of capivi . . , . 9 oz. Best lampblack . . . . 3 ,, Indigo or Prussian blue . . 1} ,, India red . . . . . f ,, Tur])entine dry soap . . . 3 ,, This makes a total of 17 oz., the whole to be well ground. For the grinding of ink, mUls, fig. 127, are made, but for small quantities the slab and muUer may be used. Under any circumstances, the latter articles should be kept if the ])rinter desires to fall back on his own resources for coloured inks. For this juirpose, too, the prepared varnish must be obtained, and an assortment of dry colours kept in stock fiU' iinmediate requirements. INK MAKING 217 In the makiiio- of coloured inks cleanliness and thorough grinding and mixing are absolutely necessary. Avoid add- ing white for reducing colour, as it takes away the brightness —this especially refers to the light shades of colours. The Fi(i. 127. TXK (ii;ixin.\(i .miij.. addition of a little curd soaj) prevents the ink clogging the face of the type, and also reduces the tendency of tlie to]) jiart of the ink to "skin" when in the can. As a general rule ink should be tampered willi as lilllc as possible, for any doctoring of the pigment has a deteriorat- iui-- effect \vlii

  • aste the outer edi^v of the parehment that has to he turned over the frame. When this has been done, })ut it into position again, and commence turning over the parch- ment, and tuck in with a folding-stick. In doing this care must be taken that it is not pulled or stretched too much in any particular direction, but pnt on squarely and equally. The edges of the four sides of parchment shoidd be wrapped well round and underneath the frame, first seeing before pasting that the superfluous margin is not too much for this purpose. The covering of the inner ty mpan, being less complicated in its shape, is a much more simple task, and therefore better for the learner to begin with. After the paste has dried, the parchments may be sponged with clear water, and allowed to dry. When completed, the two parch- ments should be perfectly tight, as a drumhead would be. The next operations are successively fastening the forme on the press and making-ready for printing. This last ex- ]>rcssion embraces the most important point in the art of ]>rinting, as distinct from composition. Without ])roper making- ready all efforts are thrown away, and therefore it is essential that the utmost pains be taken in the execution of this part of the business. Roughly, making-ready is l)ringing up the type to an absolute level by patching up certain sheets, as explained later on, and making the pages register in the backing or perfecting of the sheet in print- ing. If type is new it should be fairly level; not much trouble will be experienced, and a few sheets only would be required between the tympans. If a fount is somewhat worn, it requires more time and patience in bringing up to a proi>er level; in this case more sheets are required in the tympans, or a blanket of flannel, felt, or rubber may be used. The inequalities of type are counteracted by using thin paper, cutting it away where the impression is high, and where low adding a piece the required shape by pasting. 220 PRINTING Practically speakiug, if the type were now and absolutely true, and the platen and forme carriage equally parallel, little or no making-ready would be required ; but, as a matter of fact, this is an ideal never realized. Fastening the forme on the press. — The tyj^e surface should ha placed in the centre of the press exactly, and the chase fastened to the corner-pieces of the bed with furniture and quoins. If by chance the forme has to l)e lifted for any purpose after fastening down, the exact position should lie marked on the press with a pencil before lifting. When the forme or chase is a small one, it may be fastened by furniture stuck down with a piece of melted roller compo- sition, the glue contained in this acting as the adhesive power. This, however, is not a reliable method for heavy formes, even if they be small, and an outer chase should be used as a fill-u^). Better still, use one of the special chases now made with movable bars at either end, which fit into slots as shown in an early part of this work; this enables the pressman to secure his forme with a minimum amount of trouble, and with absolute certainty. Making-ready. — After all is fast, a few sheets, say six or eight of very thin double crown, about 11 lb. or its equi- valent in other sizes, should be placed in the tympan to take off tlio hardness of the impression. Supposing the impression of the press is somewhat set to a type forme, a proof may be pulled for fiual revision by the reader. At the same time, if the forme is the first one of a new work, a proof should 1)0 taken on its own paper, laid as carefully as possible in the centre, in order that the margins made may be duly certified as correct. These two things done, the ])ressman may proceed to pull his impression sheet without ink. Before lifting the tymi^an up two holes should be pricked with a yiw or needle right through the tympans at both ends, in order that when this sheet has been patched uj> {i.e., made level), it can \m^ ]»laced between Wie tympans MAKING-READY 221 ill its exact position by means of tlu- corresponding holes, ]>asting it at the four corners to prevent shifting. After the impression sheet has been pulled, it should be taken to a Avell-lighted place and turned face downwards on an inclined board. By choosing a good light the impression made can be seen by a side glance. Where the type stands high it should be cut away, and wdiere low it should be patched up with the very thin set-off paper — corners and pieces of this paper being torn off to the required shape and pasted on the l)arts which do not come up well — thus equalizing those |)arts which originally stood resj^ectively high and low. When lliis is done, it can be ]>laced in its position as before ex- })lained, and a second and third sheet, if necessary, pulled in the same manner and examined, till the whole forme has been well brought-up. Before pulling the first sheet, it should have been said that if the forme is not a solid one, that is, if any of the outer sides of the type ;i,re short or entirely blank, the absence of printing surface must be coni- l^ensated for by the substitution of a bearer in the shape of anything tyjie-high — a metal clump for preference. If ]>ossil)le, this bearer should be so placed that it will not be impressed on the paper, otherwise it would leave an ugly mark which would not come out in pressing the sheets after- wards. It should be placed just beyond the extreme edge of the paper opposite to the short or blank page; this plan obviates any possi1)le hardness of impression on that pari of the printed sheet. This bearer can either be fastened with the locking-up materials which hold the forme to the press or stuck down with melted roller composition. Cuttiwj thefrisl'et. — After the impression has been levelled , tliis may be dealt with next. To pre]>are for it, it is best, in the first place, to paste the frisket frame all over with stout brown paper, and lay it aside to di-y whilst patching up the impression sheets. The frisket being dry can then be fastened to the tympan with the pins supplied for that 222 PRINTING purpose, the forme inked lightly, and the frisket and tyni- ]>au turned down over the forme, A lii^ht pull should be taken, or, as some workmen prefer, the whole forme beaten gently but firmly with the palms of the hands. This in- dicates the exact position of the type to be jn'inted. The frisket should then be unfastened and taken off, and all the parts to be printed cut out with a sharp knife or pair Fic;. 128. OCTAVO SHEET, SHOWIXt; rOIXT-IIOLES, of scissors, care being taken that all the printing surface is eliminated from the frisket, otherwise any superfluous frisket sheet will cause a " bite," or non-printing of the portion which should be printed. This being satisfactorily executed, the frisket can then be re-fastened on. Fixhuj the points. — The next o]>eration is to secure proj^er register on the second side of the sheet, whether it be half- sheet or whole- sheet work. Assuming it is an octavo which POINTS FOR REGISTERING 223 Fig. 130. octavo point. is on 11k' i)ress l)ot'oi\' us, llie iHiiut-lioles would full ;is indi- ciiled l)v tlio dots iu fii;-. 128, the points being screwed in the i^Tooves by means of the pouit'Screirs, fig. 129. T\wsQ 2>oints are made of two kinds, sj)ring and ordinary. The former are adapted for assisting in throwing the sheet jjartly oif when impressed, which is a helj) to the press- man. They are also made in different pat- y .,y^ terns, according to the size of the work in i>e,iNx sci:i:w. hand. An octavo is that shown by fig. 130, and a twelvemo poiiif (with an elbow), fig. 131, both with a spring attached. The ordinary ones are the same shaj^e 2>recisely, only vvithout the spring tongue. In addition to these points thei*e are others, amongst them the ^Jrt.sft^ j^oz/it^-, used for obtaining ] particularly fine or close register; sometimes four of them are used. These are pasted in between the two tympans — the point or spur protruding through the outer parchment; frequently drawing-pins are used for the puri)ose, but care must be taken that they are firmly secured, or all the labour involved in fix- ing them in position will be thrown away. These points, when they fall in the middle of the sheet, and in a corresponding posi- / _ tion to the cross-bar, where one is used in ^ the chase, must fall in the grooves, fig. 132, in the centre of the short bar, other- wise the sj)urs will be smashed at the first pull taken. It will l>e observed on the diagram given of the sheet showing the point-holes, fig. 128, that the oft'-side one is somewhat nearer the centre than the near-side one; this is merely to obviate the necessity of the i)ressman reaching Fjg. LSI. TWELVEMO POINT 224 FEINTING over so far in pointing the second side of the sheet. An- other reason is that a sheet ah*eady printed <^ne side and turned round by accident is easily detected. Maknuj reijister. — The sole object of points is to obtain perfect registration of the pages in backing, or printing the second side or " reiteration " of the sheet, as it is called. To arrive at this, suj^posing the forme is correct as regards its furniture and straight-edging, the points must be placed in the dead centre of the sheet. Pull an inked proof, and Fm. ]o2. CHASE SHOWING GROOVES EOU POINTS. then turn the sheet from top to bottom, and not from near- side to off-side, as would be done in the case of a twelvemo. Half-sheet register should be made, even in sheet-work ; at any rate for the first forme : this ensures more perfect regis- ter. This having been done, the sheet should be held up and examined page by page, to see what is the result of register. If the pages do not fit in with each other correctly, the reason must be found out. Two causes may be respons- ible for it : first, that the furniture has not been gauged up truly, or the pages not straight-edged properly; second, that the points have not been put on in the centre or squarely. REGISTER 225 It' the fault is due to the latter, the })uiiit on the siile in which it is out must he gently tapped in the direction re- ijuired to make better register. If the furniture is the cause of the imperfect backing, the forme must be unlocked and altered as necessary, and for this purpose scaleboard should always be placed in the crosses of the formes in making-up or gauging the furnitures for press, this allowing of any slight alteiation in margin being easily made. The bring- iug-up, register, and frisket completed, any j)ossil:>le slurs slioidd be obviated by corks being stuck down on the forme at intervals, and likewise on the frisket, between the i>ages. These pieces of cork should be cut into slices, and wdien fastened dow'n on the furniture should be sufficiently thick to be a shade higher than the ty]>e. They act as bearers to the paper only, and, in the case of any bagging of the tym- }>an or frisket, ]>reveut the sheet from sagging and keeji it Hat. Corks on the forme, placed judiciously, also prevent the roller from jumping or wiping on the extreme edges of t he pages. It is a good plan to have these corks so arranged l>oth on the near-side and off-side portions of the forme, in addition to being placed at the end of each si)ace caused by the gutter or back margins, otherwise the roller will drop, in rolling across, between the line of pages, and deposit an objectionable excess of ink at the edge of the page. After these details have been carried out, and the revise signed, 1 h.' necessary paper should be obtained from the warehouse- man; the ink table may then be put into condition for working, and the colour-sheet ajtproved. Unlformitij of colour in working is a matter of very great importance, and in maintain this it. is necessary to have proper and equal distrilnition of ink. In brayiug-out the ink do not spread it out too far over the table, or else little room will be left for pro]»er distril)ution. Take little and often, ratlier than large j)o]Mions for bravingout , adding to the roller IVoni time to time (iooil j)icss work should be 226 PRINTING free from " iiiuiiks" aud •' friars." The former are blark and dirty patches in auv portion of a sheet, aud the hitter are rotten, or pale, parts in any pa^^e. To give a good aud eveu colour, take fresh ink aud distribute well, and then reverse the roller and redistribute before takiug another supply of ink, each of these actions being separately taken in rotation as the sheets are printed one by one. If the forme is a light one, the reversing of the roller and redistribution can be repeated before takiug fresh ink. Experience will soon teach the pressman when to take more colour, but regularity in these details will insure greater evenness. These remarks are to be impressed on the learner, and cannot be too often dwelt on. If regularity is observed, aud the roller is kept ou the move continuously, being sometimes reversed, the ditheidty will be greatly reduced; especially if the forme, too, is rolled ec[ually each time. Always commence and finish rolling on the near-side. Cleanliness is important, therefore the forme, roller, and ink table should all be ab- solutely clean. The colour-sheet should be kept well in sight for the first side of the printing. This done, the sheet can be laid aside for the time. In checking the colour of the second side or forme, the side first printed can be turned up occasionally for comparison. Having got the roller in order and the paper ready, the lay of the sheet for the first side should be determined by halving the margin exactly, both at top and bottom, and also the two sides of the paper. This lay is made by sticking pins in the tympan obliquely, two for the off-side and one for the foot. After the first side has been printed, these pins should be removed and the second side laid on the S2)urs by the i)oint-lioles made in the sheet by the first im})ression. In l)ookwork it is <-ust(»mary for two men to work as. part- ners, each taking it in tnrn lo roll and to ]>ull. It is the duty of the one rolling to straighten the sheets as laid oft*, and to kee}> a look-out for anv deviation of colour, or other OFF-SET AND SLUKRING 227 defects. The iiuiii luilliii^^ is fully occupied in huiiio- ou, pulling, and taking ott" the sheets as printed, preparatory to rei)eating the same operations for each sheet. Luhricaihuj the presK. — For the proper and easy running of the press it should be kept well oiled. The Inhr leant should not be applied too freely, otherwise the press is likely to become very dirty, apart from the waste occasioned by an excess. Lard oil is a good lubricant, though difhcult to keep liquid in cold weather. Extremes of weather occasion difficulties in the })ress- room, through their effect on the rollers and ink. Kollers, as before mentioned, get hard or soft according to temper- ature, and a few hints on this subject have already been given. Ink, too, is difficult to distribute in cold weather, the inking surfaces refusing to take kindly to the ink when chilled. A gas jet attached to a flexible tube may be lighted and jjlaced under the table for a few moments, in order to bring it up to a normal condition. Printing offices are nowadays much improved with regard to more e(|ual temperature, but in olden times it was a frequent occur- rence for the pressmen to be "frozen out" (^vide Moxon). Off'-^et and Shn'rhnj. — These are two other matters which should be watched for. The first is caused by the olf-set of the ink of the first side in printing the second, if it has not had sufficient time to dry, and the difficulty is great where the forme is a heavy one and the type carries a deal of ink. To prevent this it is necessary to change occasionally the thin set-off sheets pasted by the four corners on the tym- pan. Oiled sheets are sometimes used for this purpose; home-made ones may be manufactun'(l by washing them over with turpentine — this obviates the necessity of chang- ing frequently. The following suggestions may also 'be of service: Wlien the foiMue has been priutee Work — ^lethods of Mountinii,' Plates for I'lintiiii;' — Varieties of Stereotv])e aiul Electrotype Plates — Some Hints and Su<; to any shape or size by use of the different pieces. Also, when worn out, there is a considerable return for old metal. The plates on these blocks are mounted and fastened, when lock«^d-up, In' brass catches which fit into the sides and ends of the blocks, a short pin being cast on the inside, which is inserted in the block, keeping it steady, and preventing rising or blacking in printing. When made up they are imposed in the same manner precisely as type, and after the forme has iK'en printed off, the plates are lifted from the blocks whilst on the ]»ress, and another signature laid on in their •230 STEREOTYPY PRTNTINCt 231 stvad, (lie roniic liciiiL;' l;';mil;'(m1 and straii;'lil -('<1l;s are removed with a stout knife, or melted oft'. Plates are more troublesome to print, as a rule, than ty]>o, because there is more inequality in thickness, even though plates are planed nowadays — fornu'i'Iy they were simply 1 uriit'd t»u a lathe,and a first innu'cssion was not very satisfac- tory, as may be imagined. There are three kinds of plates, — electrotyj.e, and stereotype of two descriptions, those made respectively by the plaster and paper processes. The most satisfactory fin* printing purposes, as regards impn'ssion, were plaster j>lates, for they were sharper, and had nuu-e uniformity in thickness. The plaster method of producing plates is, unfortunately, now obsolete except for type music, and, as already stated, allliough good, it was a slow and somewhat expensive nictliod. Pajicr ]>roccss [>la1i's arc (anedition is necessary for their manufacture, the paper ])rocess must, of course, l)e resorted to; for, as an instance of despatch, the plates used on the rotary machines for newspaper work are cast and finished in a few minutes. In printing stereotype plates on press, the making-ready is facilitated by pulling an impression sheet, and first under- laving the low parts of the plates before patchiiig-np for the tympan sheets. This is further facilitated if the mounting ))locks are underlaid to one height in the first instance. In printing, whether it be type, stereotype, or other plates, there are certain conditions which constitute good work, and these conditions can only be realized bv painstaking worlc- men. The following points a,re evidence of good workman- ship, provided the ap])liances, tools, and materials are good: the impression must be firm without being too hard, and making-ready must be thorough and not hurried. A weak ini- ])ression is sometimes covered up by taking a larger quantity of ink, but this is wrong, Ivcause the ink is simply de])osited on to the paper, and not iinpi-essed into it, thus creating a tendency to off-set. This iipplies to ordinary jjrinting of bookwork on other than su]»er-calendered pa])er. ( )n llie other hand, too mucli imi)ression is aj>t to give the type a smxshel appearance, and i-^ most damaging to the fount [ HINTS ON PT^ESS WOKK 233 iiiid disiistrous to stereotype plates. In ])riiitiiii;- off, the type or plates should be [)erfeetly clean, the roller in con- dition, and the distribution and rolling equal throughout. To complete this summary of good work, the following suggestions, which appeared in a previous volume comi»il('d by the ])resent writer, may be thoroughly digested. Some Hint.^ on Press WorJc. — Do not try to correct tlie faults of hurried making-ready by a weak impression, and l»y carrying an excess of ink to hide the weakness. Excess of ink fouls the rollers, clogs the type, and makes the printed work smear or set-off. A good print cannot be had when the impression is so weak that the paper barely touches the ink on the types and is not pressed against them. There must be force enough to transfer the ink not only on to the ])aper, but into it. A firm imj^ression should be had, even if the paper be indented. The amount of imjiression needed will largely depend on the making-ready. With careful making- ready, impression may be light; roughly and hurriedly done, it murtt be hard. Indentation is evidence of wear of type. The sj)ring and resulting friction of an elastic impression surface is most felt where there is least resistance — at the upper and lower ends of lines of type, where they begin to round off. It follows that the saving of time which may be effected by hurried and rough- making-ready must be set against an in- creased wear of type. That impression is best for prevent- ing wear of iy]^o which is confined to its surface and never overlajts its eoint com]>ensate for deficiency in another: new tyj»e will suffer from a ]>oor roller, anan, and the workman wishes a shrominence to the parts required. It is quite j)ossible to give two different effects to any cut by the system of overlaying, if the meaning of the picture cannot be readily grasped; therefore it is very advisable to work by some ]a\»of or copy in (tutting out. The same amount of delicacy cannot always be realized in printing as in an engraver's proof. Perha|)s the latter is taken singly, with a very special ink, and burnished \\\> l)y hand to give the necessary differ- ence in light and shade — even the excess of ink, in light tints, sometimes being partly wiped off. However, the iudia ])roof should be copied as far as practicable in tlic luakiug-ready. The work in a cut, assuming it is landscape, may consist of three degrees as regards depth, i.e., solids, light tints, and medium — the foreground usually being the more solid, and 1 he backgrotuid the ligliterwork,the intermediate part form- ing the medium shade. This is a general rule, but objects in the background have sometimes to be brought forward by means of overlaying, and the reverse applies to the fore- ground, in which case it is requisite to cut away. Distance must always be allowed for in looking at a ])icture; this can 238 PRINTING be increased or decreased in a very great measure by per- severance in the art of overlaying. It is an important thing, too, that rottenness of impression should not be mistaken for light tints, as frequently in cutting away the workman is liable to take too much. All the work must be there, and, as before said, there is a distinction to be drawn between liirhtness and rottenness or broken lines. If the artist or engraver desired the latter, he would not go to the trouble of cutting work which was not to appear. Let your work be sharp and sound, even if very light. This is a great feature in woodcut printing. In cutting away lights skiver or peel away the thickness of paper, and do not make a straight deep cut or the effect will be too sudden. Vignetted work is particularly difficult in this respect, and these remarks chiefly apply to this kind of work. Cnltiny overlays. — To commence with the overlay : jniU three or four good sound flat impressions, with not too much ink, on a hard kind of paj^er — cream wove is preferable, say about 24 lb. large post; do not use a laid paper by any chance. When this has been done, they should be put aside to dry. Four is an advisable number to pull in case of accident, but three only will be really required for most cuts. The object now is to blend the three impressions into one overlay, by cutting away certain j^arts of each and pasting together. Let the paste be good and strong, but of a thin consistencv, otherwise the delicacv of vour work will be impaired. Take one of the pulls, and treat this as number one, or foundation for the whole. In this one all the light tints may be carefully cut out — not abruptly, but in a gradatorv manner — bv using the knife in a slanting direction, and consulting the engraver's proof for differences of light and shade. When this has been done thoroughly, the second |tull can be adapted for the solids, by cutting these parts out very clearly and sharply; the edges of these need not be cut out so slopingly, but great care must l)e CUTTING OVERLAYS 289 lakrii ill pasting these pieces ou, that tliey lit exactly uu to llic currespoiiding portion of the first impression cut out, because, if by any means they shift, the whole labour expended on the overlay is wasted. If the paste is not suf- ficiently temicions, the pieces are likely to move in print- ing, and the result may be disastrous to the appearance of the cut. Number three of the pulls may be treated thus: cut away the light parts, and retain the solids and medium. In cutting out the last part of this pull the medium parts should be softened down in the cut by slanting the knife. To obviate hardness on the edges of the illustration, the overlay, Avlien all has been pasted together, may be rubbed down slightly, or even skivered. These three thicknesses will be sufficient for most blocks; difficult cuts may have four, if there is a broad difference between the depths of shade comprised in the illustration. Before ])utting the over- lays on, if the cuts are printed with ty2)e, the blocks should be underlaid so as to bring them up to a very slightly higher level than the type. In fastening the overlays up, after the reniainderof the making-ready has been ])erformed, great care must be taken that they are pasted down in their exact position. When they have been fixed, and a trial sheet lias been pulled, they can be further humoured and touched u}). Overlays should be preserved, packed up, and labelled, l»ecause, in the case of reprints, much valuable time and expense are saved by using them again. Process blocks in line as distinct from half-tone blocks are generally of a more sketchy nature, and very good specimens of photo blocks with respect to fineness and de- tails of work have been j)roduced. Special papers, as regards finish, are even more necessary for these than for woodcuts, owing to the little depth in the face of the blocks, and dry super-ciilendered papers are thr most suitable i«»r tlieir proju^r production. Very frequently more effect is got out of a fiat pull, su[»posing it has been first carefully levelled. 240 PRINTING than l)v ail elaborate overlay. The chief points are to give sharpness to the line lines, and firmness to the solids. A sharp and hard impression, with a suitable paper and good ink, is required. In printing these the original drawing, from which the block is made, is a good guide in making- ready. As dry paper is used for these process cuts, a good drying ink, to work clean, is necessary. For woodcuts the same kind of paper is used, but plate i>aper, or woodcut (semi-plate) paper, is perhaps more frequently in demand for this class of work. Half-tone blocks are more in evidence than ever, and here again little or no overlay is required provided the under- laying is first attacked in a workmanlike manner. All these blocks should be made i)erfectly type high all over because, if done unequally, the block would rock. Some printers prefer that the cut should be a shade higher than the tyi)e, but if too high the type would then suffer. If overlay- ing is requisite, use the best and thinnest possible tissue, for the tones already exist in such }>ictures and require but little emphasizing if properly treated as suggested in the early stages of making-ready. It is absolutely necessary that a suitable ink and the proper kind of paper be eiii- l)loyed, otherwise the laljour is in vain. Unfortunately the so-called "art" papers are somewhat objectionable both in handling and to the eyesight, but there is no getting away from the fact that such paper does give the best effect if brilliancy and definition are required. Unsuitable paper and ink yield poor results, such as flatness and want of life in the illustration. Pvintimj keavij cuts. — In hand-press work it is necessary to beat the cuts with the roller in order to impart the neces- sary amount of ink. It requires some skill to perform this l^roperly if the blocks are placed in the midst of type. On ; machine, exceptionally heavy cuts are sometimes made a separate working. W00r>CUT PRINTING 241 I'J.i'aiiiji/m oj' inindcnt iiniifiini. — For thf siilvO of coiii- parisou wo o-ive overleaf two illustrations. Fii;*. 1 35 is simply a flat jmll without any iuakiuL;'-rea(ly wliatever, and fii;-. 13(.) is printed with an overlay of three pieces cut out and pasted tog-ether. These prints are taken from two separate electro- types of the same wood-block. If these different impres- sions are carefully studied, the result of overlaying will be seen. The exact details of each overlay cannot be shown in print — at least, not in any cut with a fair amount of work. The difference, however, between two prints, one overlaid and the other not, is sufficiently marked to give some idea of effect. xV competent person who has an appreciation of pictorial clfect can always obtain mnch better results fromawoodcut or }»rocess block than one who is not gifted with some amount of taste, though the latter may labour at it, and spend con- siderably more time over it. Let it then be remembered that the second specimen shown overleaf has been executed simply with three thick- nesses in overlaying, a little subsequent finishing l)eiug aj)- plied when placed in position. Some cuts of more elaborate nature as regards light and shade may take four or even tive thicknesses, but three are sufficient for an average cut. Moreover, it is best to avoid so many distinct and separate }»ieces, as the impression of any great thickness on the sur- face of the cut has a damaging, or at least depreciating, effect on the block' itself after any large number has been struck off. Rolling tlie paper, before as well as after printing, im- proves the appearance of illustrations, but the paper need not be glazed in the first instance if it has already a good iiiill-finish, because rolling, unless carefully done, is apt to set up an unnatural surface to the paper, wdiicli detracts from its value. Fk;. l.S,'). WOODCUT PRINTED WITHOUT OVEKLAV. Fk;. 180. WOODCUT I'JMMHi) WITH u\ei;lav CHAPTER XXIII Colour Work — Three-rolour Printing- — Method of I^intinji: by Un- ilerlayino- and Skeleton Formes -Hints on Colonr — Selection of Colours to Harmonize — lieo^ister of Colour Work — r>ron/e Work and appliances for same — Some Kemarks on Pron/e Printin.u'. COLOUR work, in either printing department, is an important branch. Colour 'printing, in a general way, as far as letterpress is concerned, is confined to works printed in any one colour, usually expressed as being in mono- chrome, or books which are rubricated, or have a red line or border round the pages. Three-colour or trichromatic printing, obtained by the use of the three primary colours, is quite another method, and as this process is now much used for the illustration of books and other work, we give in the next chapter some account of the methods employed in that class of printing. There are two methods in practice for ordinary colour work, i.e., either by underlaying or by printmg from a second or "skeleton" forme— the latter being adoj^ted where i there is much of a second colour to print, the former when there are only a few lines here and there. This has been explained before in the part devoted to colour work in the composing department. For the rubricating of religious Avorks a red of a vermilion hue is desirable, and a pinky red is to be avoided. Other colours, of course, are dependent on taste; but whatever be selected, let the colours be good, not dirty, and always work them on a slab of marl)le or ■J44 COLOUK WORK 245 ]>oi\'elciiii, as iron has a teiuleiicy to destroy the beauty of the eoloiir. Red ink must not be applied to electrotypes unless brass- or iiiekel-faced, because copper has a chemical effect (»u that particular colour, turning it almost black, or dirty, after a few impressions. The following' is a good, but somewhat slow, method of obviating this particular diffi- culty: Red Ink jiriiifiiH/ from Elect roi ijpes.—HuVa one ounce of prei)ared gold size and a quarter of an ounce of the " lake- brilliant" of Cornelissen, and grind them well together with a muUer. Then roll the electro with this preparation and let it stand for twelve hours, when it will be found as hai'd as stone, and the vermilion may be printed from the i)late without the least injury to the block or the bril- liancy of the colour. If other than red and black are used, see that the colours liaruionize well, whether two or more kinds, for even two colours mav be antagonistic to each other. The laws of har- niony are fixed and must be studied. The following rules may be consulted: Hints on Colour. — Yellow and carmine or deep red pro- duce scarlet or vermilion; carmine and blue produce deep lilac, violet, and purple; carmine, yellow, and black produce a rich Ijrown ; yellow and l)lack, a bronze green; yellow, blue, and l)lack,deep green; carmine and white, i)ink of any shade; ultramarine, white, and carmine, deep tones of lilac; violet and white, pale lilac or lavender; cobalt and white, lively pale blue; and Chinese blue, deep bronze blue, chrome, pale lemon, any tone of emerald green. Amber is made from pale yellow, chrome, and carmine. Red brown is made from burnt umber and scarlet lake. Light brown is made from burnt sienna shading with lake. Blue and Idack are made from deej) blue or deep black. Salmon is mad«' from burnt sienua and orange, shading with white. On the next Jtage are given certain combinations of colours. 246 PEINTINO TWO CULUURS WHICH HARMONIZK WELL. Scark't rctl ami deep green. ( 'lioiMthile aiul l)ri;^lil l»luo. Light Itlue and deep red. Maroon and wann green. Orange and a i(det. C'lKK-olate and pea-green. Yellow and Idne. Claret and bntt'. lilack and light green. Violet and pale green. Dark and light bine. Deep blue and golden l>r()A\ n. Carmine and emerald. Deep red and gray. Ived and black. I^eep l)lne and i)ink. ]>laek and warm brown. Maroon and tleep lilne. Violet and light rose. I»laek and warm greeiL THliEE COLOURS. Orange, black, and light bine. Dark bro^n. orange \ello\\', and Light salmon, dark green, and bine. scarlet. Crimson lake, gieenish _\ello\\ , ]]rown, light oiange, and pur- and l)lack. ])le. Ked, yellow, and blue. FOUR COLOURS. Black, green, dark red, and si- Ultramarine or coljalt blue, enna. vermilion, hnm/.a green, and Scarlet, dark green, lavender, lilac. and Ijlack. Sienna, blue, led, and black. We add here some further remarks on the choice of colours : The Selection of Colours. — The folk)wiii^- table will be found useful in choosing the various tints, as, by examining them in the order here given, the eye will at once detect j the slio'htest differences of shade. To refresh the eve Look lit Cireens biforc cJioo.sIikj IUmIs. ,. Jilues ,, Oranges. ,, \ i(dets ,, Yellows. ,, Ivcds ,, (Ireens. ,, Oranges ,, JUnes. 'S'ellows ,, Violets. Tints ,, Browns. ,, Ilrowns ,, Tints. Register is an important item in colour work. Extra points can be used, in the shape of the paste-points already r>RONZE WORK 247 inontioncil, iiiadc <>£ dni\s'iii^--[)iii8, [)UslK'd tliroUi:;li tliotviu- paii from inside, and pasted over on the l)aek Avitli paper iu order to prevent tlieni from shifting. The holes made by these points are very fine and are not so conspicuous as the ordinary points, the pins of which are generally larger. Four points used of this character will insure greater accuracy. lironzc Work conies under the general head of colour work. The bronzes can be obtained of gold and silver. The part to be printed is rolled and pulled with an almost colour- less varnish preparation, the bronze then being applied with Fk;. 1.S7. UKONZK luu'.sn. wadding, and the superfluous metal brushed oif with the same piece. They should receive a further cleansing after- wards with afresh piece of the material. The bronze portion of a forme should be printed first, as the bronze is likely to adhere to any part of a sheet printed in another colour if it has not had time to dry. Tliis is the old way of per- forming the operation, and is only satisfactory for small and occasional w<.»rk. Bronze hrttsht't!, fig. IS7, have been made recently, willi a receptacle to hold the powder, which is liberated as the l»rush passes over the required part. The i»roper amount can Ije regulated by the use of the screw at the end of the brush. This powder is injurious when inhaled to any 248 PRINTING extent, aud a kind of respirator is necessary if uiiieli work has to be done, as the bronze has a tendency to float about. Mechanical apphances have also been lately introduced, adapted for bronze work in large quantities. An illustra- tion is here sfiven, firoxiniation only, and its success depends largely upon the character of the subject to be reproduced. In practice, coloured films or fluid tanks are used as light filters. They are used in conjunction with the lens, and the function they discharge is to absorb rays of similar coloured light and to permit the passage through the lens on to the sensitive negative plate only of complementary light rays. So three negatives are made, one of which gives all the red transmitted from the original, another all the yellow, and the third all the blue, and these can be either continuous tone negatives from which positive transparencies are made to be used in the subsequent p>roduction of the screen nega- tives, or the screen negatives may be made directly from the original. Just as with half-tone blocks intended for printing in one colour the gradations of light and shade are expressed by means of dots, the size of which is primarily determined by the (|uantity of light transmitted to the sensitive negative l»late, and to a lesser extent by their subsequent reduction in area during the process of fine etching, so in the case of half- tone blocks intended for colour })rinting it will be noticed that in the first instance far more of each colour is found than is necessary to ol)tain the desired result. There must be no sui>erimi»osition of colour, otherwise a degraded and muddy print results, but the jtrocess worker will have arranged his screens at such angular distances for the 252 PRINTING respective colours that no decrease in the luminosity of colour arises from the intercrossing of the rows of d6ts. For work of commercial character it is admirably adapted, but, as indicated, one must not expect absolute fidelity in the re]>roduction of works of art. Full credit must, however, be ii'iven to all concerned in this class of work for the results obtained so far. In the first place, it is essential that really good blocks be produced, and this initial difticulty is one very largely dependent on the photographer and his apjjli- ances, in dissecting the various colours. The next important thing is the ink employed, and it seems to be an open question as to what precise three shades of yellow, red, and blue constitute the real three primary colours. Occasion- ally a fourth colour, usually a neutral such as gray, is employed to improve a difficult subject. Every process firm has its own colour scheme of analysis to which certain pigments correspond, and the printer should be careful to ascertain exactly what ink and what particular make of ink has been used in pulling the colour proofs, and if he has to w^ork more than one subject on the same sheet he ought to satisfy himself that the same colour scheme has been applied to their production, other- wise endless trouble is in store for him. That these inks should be good, full bodied, permanent, and absolutely transparent, goes without saying; for if they were in any way opaque the results would be disastrous. The printer should not attempt to make these colours for himself, but ])urchase them of any firm making a speciality of these inks. Let him use the best kind, for any other quality only means trouble, vexation, and disappointment in the end. The introduction of aniline colours into inks is but a snare and delusion. They certainly impart brilliancy for the time being, but lliey will not retain permanently their brightness, for these colours are of the fugitive order. The making-ready of these blocks for printing requires much the same treatment as that accorded to the ordinary Fig. 1.39. TRICHIIOMATK" COLOUR CHAHT THREE-COLOUR PRTNTTNO 253 luill-toiu' illust nitioii, i^ucxl rci^'istrr hciiii;- an all-ini|M)rl;iiit factor in the satisfactory ]»riiitiiiL? ol" llnvc-coloiir work. Again, it is iui]»oiliint that one colour should be fairly set and dry before another is sui>erimposed on it. If, however, the first or second }»rinting is allowed to stand too long, a difficulty of another kind is created, and the precise psycho- logical moment is best realized by actual experience of a l^i'actical nature, rather than by any rule of thumb. Paper forms another important element in the success- ful working of this process. The blocks being screen-made and of an extremely fine and graduated grain, the so-called art papers are necessary if brilliancy of effect is desired. This, of course, is a point to be striven for; otherwise, the results will be disappointing by the completed picture turn- ing out flat and lifeless. The best shades of inks for the purpose are (a) primrose yellow, (h) crimson red, (c) cyan blue for the three primary colours. By the use of these inks, and given properly dis- sected blocks with the necessary tones, the secondary and tertiary colours will be obtained by careful working. As will be seen from the accompanying simple colour chart, fig. 137, the superimposition or overlapping of the three primaries, yellow, red, and blue, gives orange, green, and violet as secondaries. Citron, russet, and olive are the tertiary col- ours, the other divisions following in the natural order; all of which may be saddened or diluted by the addition of gray and white in their composition. The usual order of working is, (a) yellow, (h) red, and (c) blue. For further information on this subject, which is an ab- sorbing one, the student is referred to special ,text books giving fuller details. It must, however, be borne in mind that to insure the best results in printing, the blocks must be carefully made in the first instance; secondly, the ink must be good and pure; and the paper must be suitable. Given all these conditions, and the necessary experience, the printer sliouhl be able to turn tuit fairlv ^ood work. MOTIVE PO^YEE CHAPTER XXV Motive Power: Steam, Gas, Oil. Water, and Eleetricity — I>eain. Horiz(HitaI, and Vertical Steam Engines — Shaftinjj:, Rijijiers. Speed Pulleys, Brackets, etc., for Driving; Purposes — Horizontal and Vertical CJas and Oil En<;ines— Suction (Jas Plant — Electric Motors. BEFORE eomniencing the important section devoted to machine printing, motive pou-pr must lirst be con- sidered. This power is derived from several different sources, viz., steam, gas, oil, water, and electricity. In a general way the first is perhaps the hest for driving a large number of machines; for a few% gas is admirably adapted, even if two or three engines are laid down. Water jtower is used in two ways, according to circumstances; in the country a passing stream can be utilized, and machinery driven by the water-wheel — a system applied to other fac- tories at the water's edge. Another form of water-power is the Backus motor, but this is only available for very small requirements, as the pressure of water in town suj^plied l\v the different companies is not equal to any great demand. Since this work was first issued, in 1890, eleetricity has, as was foretold in that edition, come very largely into use not only for lighting purposes, but also ftcd) sliould be situated as near as possil)le to it, because steam does not lose so much force in passing from the boiler to the engine if there is only a short distance to travel. The differ- ent steam engines may be classified as follows: (a) ]»eam, STEAM ENGINES '2o7 (//) liurizoulal, (r) vertical, {J) table, (c) euiiibiiied vertical eUL;iiie and boiler. The beam tv/(///c driven, and jiarticularly if they are of dift'erent kinds. This difference in character of machine (vliiidi-ical (»i- [ilatcii iiii|-i-cssion — imisl be allowed lor l>y counter-shafting, ot licru ise an c<[iial power will n«»i !•»■ niaintainc iKUi.ki; 260 PRINTING tiou which keeps the heal in and reduces the ieiiiperalure of the boiler-house aud engine-room very considerably, and the other an apparatus for the automatic pumping- into the boiler of hot water instead of cold; this in itself is a great saving, as the existing quantity of steam in the boiler is not depreciated when a fresh supply is taken in. Shaft uKj, riggers, etc. — Before leaving the subject of steam we append a few illustrations, fig. 144, on the next page, of the different parts used in connection with the driving power. Luhricators. — A good one is the needle luhricator, fig. 145; it can easily be at- ^^4\ tached, and requires little attention. LuB^.afiry With these appliances and the aid of belting the necessary jwwer can be im- parted to the machinery. In driving by steam, good stoking is another important matter as regards the amount of fuel con- sumed. The care of a boiler is also a consideration, in minimizing the risk of explosion; therefore it is requisite to aj)- point a reliable and practical man to look after these engines and boilers. Another point is the coal used; smokeless Welsh is the best undoubtedly, as it burns better and the flues and tubes do not rec^uire so much attention. GtiH enyines are very largely -used for providing power in printing works, and are very satisfactory from all 2X)ints of view, particularly with respect to working costs. With the smaller sizes, up to say 15 horse-power, it is advisable to run them on town's gas, but for larger sizes, and in l)laces where a town's gas su])])ly is not available, con- siderable economy can be etfected by installing a suction gas plant to work in connection with the engine. In laying down engines, of steam, gas, and oil, power should be provided in excess of what is actually required. Fk.. U.'). LriiiticAroK. GAS ENGINES 261 so as lo allow a. marL;iii and to ]»itv('1iI ovrrloao(1 plan is to ordci- the ciii^iiic from a tinii of >^ ;5 0) 4-> j; a *— H 0) r^ a; 5 3? ^; w O cc 5 -j J i I i'- H J^ :5 M makers of o-ood repute, and aefM'])t tlieir advice as to tlu- best si/«' and type of engine to !><' installed. 2Cr2 PRINTING Modcru i;cis ciii^iucs require very little attention, tuxl ciiii be very easily and (jiiiekly started and stopped. The smaller sizes can be }>]a('( d in any convenient [>art of the machine room without detriment, but it is a good plan to have them boxed in with olas^ framework, so as to keep them free from dust and dirt. The princi]>le of working is the same in all sizes, viz. a mixture of gas and air is drawn into the cylinder on the outstroke of the piston; on the return stroke this mixture is compressed and at the end of this stroke is ignited — bv a hot tube in the older engines, !'[(;. 14G. (KOSST.EV TOWNS CAS ENGINE. and l>y an electric spark in modern engines. This ex- [ plosion of the mixture forces the piston outwards again and is the power stroke; on the return, or second inward ' stroke, the burnt gases are expelled from the cylinder through the exhaust valve. The impetus given to the fly- wheel carries the piston outwards again, drawing in a further supply of gas and air mixture and the cycle is repeated. The illustration, fig. 146, shows the Crossley gas engine of 7-15 brake horse-power for working on town's gas. Oil Enffines. — Oil Engines provide a cheap and reliable source of power, and are often used where coal is scarce OTL ENGINES 208 and (Iciir. EiJL;ijR's are niadc liotli in vertical and lioi'i- /ontal ly])es, tlie former bein;^- preferred wliere ll(>(»i" sj.acc is restricted. Oil engines work <»n pa ratlin, pet rol. crnde oi' residual oils; small size engines mostly use paraffin or petrol. Of recent years there has been considerable de- velopment in oil engines to work on the cheaper crude and residual oils, and one of the best known is the Crossley, illustrated in fig. 147. The economy of these engines is remarkable, the oil consumption being only .! lb. of oil ])er brake horse-power hour. I'K; 14(. NEW TYPE CROSSLEV OIL KNOIXK. The following table gives the cost of running a 1<> B.H.P, enu'ine with various fuels: Fl KL. I'lMCE. 'rown Oas -i.v. i»il . . . . ~iL per li'allftM ( 'iiitlc ( )il \\d. ]ier ,i;;dlr a penny. 264 PRINTING ^Villl R'L;"iir(] 1«» Siicfidii Gas Flai/ls wlicrr coal is the hasis of power, producer gas used in gas engines is the best and the most economicah Many dift'erent types of i>hints are made to use anthracite, coal, coke, wood or indeed ahnost any fuel. It is only attemjjted here, however, to describe Crossley's Suction Gas Plant, which is extensively used for working Avith engines of all powers, from 5 to 500 brake horse-power or more. It consists mainly of: 1. The generator or gas jn'oducer. 2. The coke scrubber for cleaning the gas. 3. An expansio7i box to take the place of the gas bag ordinarily used with the pressure system. As shown in fig. 148 the generator consists of a cylindrical mild steel chamber lined with firebrick, with a hopper at the top through which the fuel is fed, and firegrate at the bottom. If good and consistent quality of gas is to be maintained, it is necessary to keep the fire clean and bright by poking at intervals, and removing the ashes and clinkers. In the Crossley plant the firegrate is of the oj^en hearth, or stepped firegrate type, so that the base of the fuel bed is accessible from all sides for this purpose, and is always open for inspection, a great advantage over other tvpes with a closed firegrate, which are only partially ac- cessible through fire doors in the generator casing. The open hearth firegrate provides for continuous working of the plant, and uncertainty on the part of the attendant as to the state of the fire is overcome. Producer gas is obtained by passing air and steam through incandescent fuel. Two simple reactions take place expressed by: .,c + o, = .,co C + H,0 = CO + H, That is to say, the oxygen of the air combines with the carbon of the fuel to form carbon monoxide, and the steam SUCTION GAS PLANT 265 1(>l;('I Iicr willi more r;irl)()n ioi'ins iut»iv ot" tlic monoxide and live liVMlroi^vn. Jii a, whieh dispenses I' with a deal of unnecessary and frequently dangerous shaft- ing and belting. This I independent method ' also ensures a greater steadiness in driving, wliich is not possible wliere tlie power is ^^^g^^^j^^HMI^^^^Hp^: jil'-'^**'^^ derived from one fcT'^ i^^MBn i 1^^^^^-- 2 111 ;. J..,^.._J soiu'ce only, sueh as ^WI^^^KSMHl.^^^^B^feJii f^MM*^ a single steam or gas engine for tlie whole department, and the madiines are of vari- ous Icinds and sizes. r»esides, it must not ]..' forgotten that a T'"- ^-^•'- KLECTRi.Momi:. certain amount of pow^er is lost by the fact of having to drive a shaft, sometimes a heavy one, even if electricity is employed, and one motor has to do duty in driving several large machines. This is an important feature to l)ear in niiml in installing this system. The first cost of a good motor will compare favourably with that of gas engines or other bu'ms of motive power. I As they have very few wearing parts, with ordinary care in liandling it will be f(»nnd that the cost of repairs is not a large item. They occupy little floor-space, and deveU)p a large amount of ]»ower in proportion to size and weight. A motor of ^^ brake li.p. will occu]>y a floor-space of only about three by two feet, and wei^h altout MM) lb. These figiu-es relate 1o 268 PRINTTNa in;i('liiii('s riiiiiiin;^' ;il iivera^'e speed. Where Ix'll-drive is (l('sii-c(l ai)e easily fixed tu eeiliiij:;' or walls. For direct gearing to ])resses a motor is unequalled l»y any other form of power, and with a little eare in design can be so installed that it takes u]) a very small space outside the press. They also run wdth very little or no noise or vibration. The last point is of great ini])ortance wiiere there is difficulty in putting in a solid foundation, because the attachment of direct motors obviates the need for such. With regard to control, motors can be started and stopped almost instantaneously, so they need only be worked when actually required, thus saving the waste wdiich other f)ower sometimes causes, ow'ing to the time occupied in starting " which means some loss. They can also be easily regulat«'(] to give very large speed variations if required. The push button system of control has been much de- veloped. By this means the actual starting and stopping of the motor is quite automatic, and the plant is operated entirely by the pressing of buttons. Current for power purposes is now available in all indus- trial districts at a price W' liich will allow' of easy competition wath other forms of power. It should also be remembered that one B.O.T. unit is equal to 1.30 horse-power for one hour. For driving rotary newspaper machines electricity is rapidly taking the place of all other forms of powder. The principal advantages in this case are the ease with wdiicli a slow " inching " speed for making ready can be obtained, and the slow and steady manner in which the machines can be gradually run up in speed from, say, 6 revolutions to 600 revolutions per minute of the printing cylinder, thus obviating the risk of breaking the paper in starting. The ])ush button system can be adopted so that the machine may be started, st(^])ped, and, if desired, speeded u]> or down ELECTRIC MOTORS 269 ; from uiiy iiumlier i>t" [H>iuts. Those l)ult<>iis ruii be (•oiiuecied ^ so as to ring a bell a few seeouds before the inaehine starts. We are indebtea to Mr. Howard Marryat, M.I.E.E., for the following tables showing the horse power re([uired for motor driving, together with the average speed in running. WllAKFKDAbKS NaiiU' of .M;uliiiu'. Dc'iiiy l"'oUo ('row 11 Demy Hoyal I )(iul>le Crown Doulilo Demy I )ou1>le Royal nana(l Demy lOxtra (^hiad Demy (i>uad Koyal Iv\tra (^>nad lloyal Kii^lit Crown Extra Ei.ulit ( 'rown l-'.i-ht Deiiiv Maximum >'y/A' of sheet ]iiiiite(l. 17\xlll 20 X 1,-) 22A X it;, 25 x20 30 x2() 3o x22A 40 x2r)' 40 x80 45 x80 45 X 85 50 xST .50 x40 o~} X 42 «)0 x40 (•>5 x40 70 x45 Jiorse Power. h-l l-l " 1 1 -L", 1 -2 2 -.8 2 -4 2 -4 3 4 :) -5 4 -5 4 -() 4 -() 5 -6 5 -() 5 -8 MIEU LE TW( )-lJEV( >LrTI()N N. N;iiin' of Miii'liiiie. 1 00 ( )00< > .N];ixiiiiuiu .size of slit'i't l)riiited. 30 x43 36 x52 40 X oo 42 x60 Horse l*u\ver. 4 4 5 5 PERFECTING M ACHIN ES N.inu' of Mnrliiuo. 1 )oulile I )eiii\ I )ouitle itoyal C*uad ( 'rown (^nad Demy C^nad Royal Ei^lit < "row II Maxinuiiii M/.t' of Sllt't'l printed. 35 x22A 40 x25" 40 X .30 45 X 35 .50 ; 40 (.0 Id Horse I'ower. Iiiiinession.- per hour. 2,(MK) M'.OO I,4(K» l,2.-)0- 1,2.50- I.IOO- 1,(».50- 1.000- 1,000- !),")0- <>,50- 9(M> 1,!)00 1,1)00 1,700 1,000 1,500 1,5 S(MJ Iinju'essioii- per liour. 2,200 2,000 1,000 1,7ost broadside, or even larger. I • Single and douhle platetis of a larger size, but rarely now ' used. These were formerly called the Scandinavian. Cylinders. SiiKjle ci/linders. One-sided machines, the bulk of which are on the stop-cylinder princi^jle, which means that the impression cylinder is stationary on the return travel of the machine. Other kinds of single cylinders are the two-revolution machines, where the cylinder rotates twice to each impres- sion. The two-feeder is another kind, where the cylinder reverses on the old " tumbler " principle, and then grips the second sheet on its return travel. Still another is the two- I colour machine, more generally made with one cylinder only. I Double cylinders are usually perfecting machines which print both sides of the sheet, but in two distinct impressions before it leaves the machine. Rotanj machines, used mostly for magazine or newspaper work, and usually made to print from the reel or web of paper on the one, two, four, six, or eight-feeder principle. These machines usually \yYmi from cui'ved stereotype or electrotype plates, but there are a few machines on the market which print fn>m the Hat. Jjii i/i),(i doirii iiKH'Jii/if.^.-- An important uiaKci' to he con- sidered is the light — artificial means of lighting slioule resorted to in extreme cases, both ri-(»iii an economical 272 PRINTING and, what is still iiiorc iiiutorial, from a iR'altlifiil point •>! view. Good light means good work. Care must also b< exercised that the foundations and surroundings are in keeping with the requirements of the machines. It is usual to have them erected either in the basement or on the ground floor. It is also advisable to have the larger kinds built over pits. This gives additional solidity to the machines, obviate- vibration to a great extent, and gives easy access to the under parts when they need cleaning or repairing. Ample room should be allowed for the purpose of getting I'ound the machine to any working part, and all wheels or exposed dangerous portions should be fenced in. This latter is, in fact, a provision in the Factory Acts. At the present time all newspapers, except those of small or local circulation, and even cheap bookwork of long runs, are printed from rotary machines, stereotype plates being curved on other cylinders instead of being flat; the paper employed is generally from a web some miles long. As 'printed the sheets are cut by the machine, and in most instances folded, counted, and jDasted if required. There is also a damping ai)]»aratus attached for the wetting of the paper, if necessary, before printing. By this process of printing, after the making-ready has been performed, the production of the printed sheet is purely automatic, save for the watchful care of the machine minder. It is highly necessary that this person should be at once both a printer and of a mechanical turn of mind, considering the great responsibility involved in the charge of one of these valu- able and intricate pieces of machinery. Care of machines. — Forthe proper working of any machine there are two very essential points to be borne in mind — cleanliness and due attention to the lubrication of the work- ing parts. On no account should dirt or grease be allowed to accumulate. In oiling the parts it is better to give a little and often than to give an excess. For the larger parts re- quiring lu1>rication perhaps tallow is the best, and oil for MACHINE PinNTTNG 273 llic sinallci". r>\ all means L^'ivc liolli lo llic niacliiiic, l>u1 s]>iiriii,i;']v, on slaiiinL;" in the nnnniiiL;'. 11" llic liolcs i^vi el(>L;"L;('d a liUk' [»arattiii sbonld 1»«' ap[»lio(l, and Ihc inachiue run for a short tinio: this will llicii have the effect of eleans- ini;- it ; afterwards it niav l)e oiled as usual. In choosini;- a luhrieaut, one must he selected which does not couy-eal, and is of good quality ; the hi^dier-priced ones are generally the best. Next to efficient making-ready the question of proper inking facilities is the most important. It is fre- quently the case that the ink-ducts are very imperfectly understood. If the keys are regulated as intended, good ink used, and the rollers in condition, the colour, when once set, should l)e equal and thorough in Avorking. Some machine minders will obstinately refuse to avail themselves of the mechanical means at their disposal for the proper and even taking of ink at each revolution of the machine, preferring often to feed the vibrating and other rollers; this practice is greatly to be deprecated. If the duct is in good working (»rdcr, no excuse should be tolerated. The minder should be thoroughly conversant with all the details of the machine he is intrusted with, and should seek to improve his acquaint- ance with the several kinds which he may be called upon to take charge of. A knowledge of mechanics is a great quali- fication for liim, although the construction of the different machines is much the same in principle in all those of th<' cvlindrical character. It IS customary for the makers of the various machines to erect them, and to give any precise instructions on this subject for the purpose is somewhat difficult, considering the number of nnichines of different patterns in the market, some of them being of so very complicated a nature. Never- theless, it is essential that the workmen who tend these machines sh<»uld have some su]»crti(ial idea of their construc- tion, in order that they may know the cause of any ]>ossible defect in the \V(»rkiiig ])arts. ane saved by an in- telligent system of underlaying before the overlaying is attempted. This is where the best men often score over their fellows. CHAPTER XXVII .loldiini;- Woik -Ink Distribution — System of Makinu-roady on these Machines — Lay Marks and (lau.^e I'ins — Class of IMaten Maehine hest adapted for Lii^ht and Heavy Work. \ X /" E will now briefly take the jobbing work, iissumiiig V V it is executed by small platen machines driven by foot or power, which are generally made in size up to post l)roadside, thonoh larger are sometimes manufactured. Taldngthe ordinary Cropper, ov Minerva, fig. 150, f copies at least ]>er hour, without fear of accident; if driven by power it is possible to gear them up to a higher speed, but care must be taken in feeding. The impression is regulated, in the more recent machines, hy one screw only underneath the platen — this should be interfered with as little as possible. In the older makes of this machine, and indeed most other platens, the impression was altered bv means of five screws, one in eaidi corner and another in the centre. In that case 276 PRINTING very great care was requisite in getting a perfectly level ini- ])ression, otherwise llie i)laten was thrown out of the level; therefore the more recent plan is the prefcmhlc The inking arrangements are placed behind and above the FlO. loO. THE " CROPPER " PLATEN MACHINE. bed holding the forme, and by an ink-duct, vibrator, and a (lixti-ihiitiiifj (lii^Ji, fig. 151, which is made in the present machines, with three inner disks revolving in an opposite direction to the larger and outer disk, ample distributing DOwer is obtained. As the ]>lut('n falls back fi-om cai-h JOBBING PLATEN MACHINES 277 separate impression the rollers pass down over tlie foriiR' and Lack again. The frame of the machine is now cast in one piece, which gives increased strength and rigidity to the whole. These machines are nsnally worked l>y lads, who, with a little instruction and subsequent experience, can be intrusted to turn out a good deal of work, subject only to slight supervision. In making-ready, a thick sheet serves as the top one, and a few thin sheets — three or four — are all Fi(i. 1'>1. DisriMKi iTNi; DISK ()\ " n^oi'i'Ki; ■■ .MA( iiiNi;. that is necessary inr packing. The outer and thicker sheet is fastened bv Ix'i ug turned in under the thin iron frame which fits lightly round the outer edge of the i)laten. When tlic sliects are i)la('ed inside, an)• |.;ilcliiiig u|> a lirst,and sultse(|nent ly a second sheet, ir necessarx'. W'licn This lias Ix'eu riut ou the top sheet (a faint priut, or even blank pull, is sufficient for the purpose). Then the surplus paper, fig. 152, with the other end of the sheet over and above the print, should be folded just in half; this gives the exact centre when marked on the top sheet with a pencil. This i type centre — paper Fk;. ]o2. OIJTAIMNG THE LAV. rule is a ready one, and applies either to the side or bottom lay. We have seen produced from these platen machines some of the most perfect speci'.nens of printing. To do this, some experience is required, but whether new or old type, rough _rL Fin. LIS. LAV mai;k (( ()i;k). Fn;. ir,4. lav makks (si'i;iX(;s). or smooth paper, such a finish can be given that all after- pressing is quite unnecessary. The work can be turned out perfectly Hat and sharp in its impression by good hands- it is sim}»ly a matter of care in niaking-roadv, and ])ro])er amounl of impression. h'lil ni(irl-fi. — Pieces nf <-,.i-l<. fio-. ir,:;. ,,r sj. rings, jio-. ]r,i^ made of glazed board, arc both used for laving 1o,l.u1 in lonu- LAY-MAKK.S ON PLATEN iMACHlNES 2711 numbers they should be carefully watched, as the paper or cards used for the job in hand are likely to cut or wear away that part laid to. There are also ijauge-pins, fig. 155, to be obtained, of American origin. They are of metal, and consist of a long pin, which is forced through the top sheet. They have two teeth, which are pressed into the packing or making- ready to hold them in the correct ^^osition. To assist the sheet in coming away from the forme after printing, fingers or grippers are used; these can be adjusted to any distance on the paper, but it should be seen that they are screwed up tightly and in the proper place, as otherwise they may be pulled across the face of the forme. It is best not 1*11.;. loo. OAI (.K-l'lNS. to place them on till the forme has Ijcen l>n>ught-np and the lay obtained correctly. In the case of a job being perfected or backed -up, the side-lay should be shifted to the opposite side in order to secvu'e exact register; any variation in the size of card or paper would throw it out if laid to the same side-marks. Tilers are different ways of laying-on and taking-off at the same time, but the operator should accustom himself to laying both sides with equal facility, and keep^a very sharp look-out, or he may get his hand caught in the machine whilst in motion. The supply of ink can Ije regulated to a nicety. There is also a "throw-off" for the impression, used for running-up colour, or in tlie event of a "miss" \\\ laviug-on; this aUows ot" tloublc rolling IIm' foi-nif if it is a li<'av\ one Tlici-c is alsn In nio-l inarlmifs an aiTanut'incnl for IioMjul;' th^' rollers niiwliilsl riinninL;-ii|. 280 PKINTINa colour, wlncli does not necessitate the rollers passing up and down over the forme as the platen rises and falls. If a very open or broken forme is on the machine, a frisket can he made to jn-event blacks, this being fastened to the fingers 1 and cut awav in tlie ]);irts to Ic printcil. Fm;. 156. TMK "vi(T(u;ia"' i'i.atkn machixk, There are many other varieties of small platen machines of English, American, and German make; among them are the Universal, Golding Jobber, Pliumix, Victoria, Caxton, Colt's Armory Press, Ileddisli Jobber, Mitre, Sun, Bremner, G()rd(^u, Tiittlc Woiidfi-, Ar;il>, Tiiltcriy, etc Tn gcuernl )»riuci}»le tliey are much llie sanu', but they vary in si'veral details, and the same remarks applv broadly to all. subject THE GOLDING JOBBER •281 tv> (he deviiitions necessitated bv the make. Some of these imieliines are more substantial tlian others. Wliilst the Minerva is admirably adapted for the lii^hter kind of j()l)binL;' Fit;. l.')7. Tin: •• coi.dinc .I()i:i;i:i; "' i'i.\ii:\ maciiink. Work, 1 he Victoriii, liLi'. 1 5(>, (^ixtoii, Universal, or t lie ^Mil re, arc jpcrhaps llio lic>l I'di- the hcavii'r class. Tlir Vi<-1oria. is ].ar1 imlarlv adapted \\>v llic lin.'sl wnvV of all cliarai-lcrs, and is made in various si/cs uji 1o larL^c 282 PRINTING post broadside. It is now fitted with a patent liand guard which will stop the machine should the operator's hand l)e in danger of being crushed. The inking gear will ink the heaviest forme of half-tone l>lo(;ks with a single rolling; screws are not used to adjust the impression, but this is done by moving a small gauge. The impression check is so arranged that if a sheet is not fed in, the jjlaten can be checked in such a way that it does not 2)rint. The GolcUiuj Jobber, fig. 157, is also a good machine i'o;* all-round work, and those of later manufacture have been improved on very much in many points. They are light running machines, and comparatively noiseless whilst in action. It is claimed for them that they have many features non-existent in other platens. For instance, there is a good dwell on the impression, and the platen remains down sufficiently long to allow of the sheets being fed in comfort- ably. The impression is regulated by wedges easily altered, and the throw-off is a simple arrangement actuated by a handle very close to the operator. The facilities for inking Iiave been well studied, the su])ply being regulated by an automatic brayer-fountain within reach of the printer with- out going to the back of the machine, and is distributed on a disk which can be adjusted to the requirements of the work in hand. The machine generallv is well balanced in runnini"-, so that the smaller or medium sizes can easily be worked by foot if necessary. The j^arts are all standardized, so that in the event of accident the portion damaged or broken can be readily replaced from stock. The machine can be geared to a high speed, and in connection with this ))]at('n it may be mentioned that there is a duplex ink distril)utor placed 1>eneat]i tlie bed wliich lias a lateral movement, thus im- ]»arting a diiferent inking surface on the ascending rollers as they return (>\ci" the fni-nic 1i» lln- top rcvolxing dislx, in oi'dci" t<» tiil<(' iiioi'c ink. CHAPTER XXVIII Tlu' Largui- Kind of IMateii Machine, Siiii;lL' and Douldc— Makini:,- leady and Mode of Workin.u. rHE larger an.d older kind of platen machines, pro- pelled l)y power formerly, siipei'seded hand-presses to some extent because they could i)riut a larger sheet. They were manufactured either single or double, and in various sizes. A short account of this particular class of machine will not be uninteresting, for in its day it was cai>able of producing some high-class work and at a greater rate than the liand-i)ress. . To commence with, the single pJn ten, fig. 158, was some- times called the Scandinavian, or " Scan," for shortness. As in the case of a hand-press, the tym])an was usually made of parchment, and the frisket formed of brown 2)apcr cut out to the necessary ^hape. The making-ready was carried out in a manner similar to that ex[)lained in the j)art devoted to press work, and the operators laid-on and took-off respectively — the sheets as l)rinted being i>laced at the side of the machine on a l»ank or table. The forme in this «ingle platen machine did not travel, but was a fixtur*' under the platen. When a fresh sheet was laid on and the tympan turned down, the sheet was carried along to a position imnu'(liately Ix'tw^'cii thefornn'- bod and jdaten, and then inijiressrd l>y the th'sccnt of tlif pliitt'ii. Till' inking ari'ani;»'nn'n1 s won- at1ale platen had two ends, similar in all respects; these ends were available for distributing and inking ])ur])oses, as the formes travelled backwards and forwards. Two formes were jilaced on the beds at eith(»r end, and, as each in turn arrived under the platt'U, it was im]»rcs«<(Ml. and then rclurncMl lo its former ]t(»si1 i(»H Id lia\ »' t lit' sht'cl rniioNCil and a fi'csh «»ii<' lai'l on. A doiililc scl ol" ojdTalors was of coui'sc rcijuircd at each end. The niakiiig-rrariiici[»K' liave Ioiill' heeii discarded for ( those of the cyliudrieal character, but they were capable of turning out fairly good book work. Their great drawbacks were their slowness of production and their inferiority in inking facilities compared with the more modern malce of cylinder machines. I'k;. I.')!). Till-: Doriu.K i-latex "ni achim;. The cylindrical mode was originally adopted for printing machinery, as was shown by Nicholson's invention in the latter part of the eighteenth century. It was eventually superseded by the flat impression of the platen, but in recent years the first plan has come to the front again. Owing to the very great improvement in the manufacture of the cylinder tlu'ough accurate turning, in*, in some instances, grinding, it will ]>i"()l»;ib]v retain its position as the liest method of ini]>ression in print ing, whether of single or double cylinder, or even rotarv kind. CHAPTER XXIX One-sided ('vliiider ^Nraeliines: The Wharfedale a uood kind — The ) ... . t System of Inking- .applied to Sin;^le-cylinder Machines — Descrip- tion and Kate of Speed to be attained by tlie Wharf edale in Workinu— ( Jeared Inking Apparatus— Makin«^'-ready—I'indin«^ , the Pitch — Hard Packing— Slurring — Packing Hollers — Register — Supply of Ink — Altering the Impression— Key to the Parts of a Wharfedale — How to Erect a ^yharfedale. FOR general bookwork of the shorter numbers in print- ing-, the Wharfi'dale machine, fig. 160, is certainly the | best kind and in most demand. It has a single cylinder, and consequently prints one side only at a time. It is built on the stop-cylinder principle, that is, this cylinder is stationary on the return travel of the machine — the locking being per- formed at each revolution by a ]>ush-rod worked off* an eccentric cam. The English stop-cylinder is generally fed in from under the cylinder, whereas most American ma- chines of the same character have the high- or over-feed board. Messrs. Dawson's machine, we believe, is the original Wharfedale, but there are several other good machines of the same type in the market, varying little from the one here given (Payne's). They are made in all sizes; their inking and distributing powers are a great feature, as like- wise the accessibility to all parts of the machine, and the convenience of laying-on and taking-oft". They are simple in construction and do not occupy much space. Very great improvements in various details have been made from time to time. The cylinder can be held coni]^letely stationary. 288 PRINTING and the iiildng rollers can be raised whilst the ink is lx'in;_; distributed ou the slab. The double rolling' aetion is also obtained with a special cam which sto]>s the cylinder every other time, aud automatically keei>s the i;rij)pers open and the feed board from raising until the cylinder rotates ai^ain. By the addition of extra and stronger traverse rail ^ underneath the l)ed or coffin greater strength and rigidity are given to the whole machine. One other improvement i> that of the cutting knife which allows of large sheets being cut in half as fast as printed, for the greater conveniencr of handling — a consideration with work printed on heavy paper. Thus every facility is given for turning out the ' different kinds of work which these machines are called upon to execute. Here let it be repeated that a Wharfe- dale is a stop-cylinder machine; single cylinder and one- sided machine being synonymous terms. System, of inking. — To illustrate the older method of ink- ing as applied to single cylinder machines, the diagram, fig. 161, will be of service, because it is simple and at a glance makes it more clear to the student, whereas those given later on will show the up-to-date system of recipro- cating rollers and riders. Here in this fio'ure are seen the distributing and inking rollers respectively, and the method of taking and giving ink to the forme: (d) is the ink-duct, a shallow trough containing the ink, which is let out by a long thin iron plate, termed the " knife." The quantity of ink to be given at each impression is regulated by screws or keys, turned by the aid of a " tommy " ; if properly and consistently done in the first jjlace, equality in colour will be obtained. The ink let out is deposited on the ink-cylinder, a metal roller within the duct, which revolves slightly at each turn of the machine, and from this cylinder the ink is lifted at inter- vals by the vibrating roller (vj. Tliis roller in its action places it on the ink table (t), which travels with the type SYSTEM OF INKTNCI 289 (•;irri;ii;(' (f), l>oinu' allacli('(l (o it; ( w ) ai'c llir waNcrs, or (lis- tribuliiii;' rollers, which thin oul the ink on the laMc, and as till' I'oriiio passes and rc-[»assos uiuU'r the ollici- rollers (i), called the inkers, it receives the iiecessarv (juantity of ink; (c) is the impression cylinder. As will he ol>served, the inkers receive the ink from the table after it has been distributed thereon by the wavers. The ink-cylinder within the duet is kept on the move, a partial revolution at each l-'n;. 1(11. KATM.iKi; svstkm ov ixkin(; o\ the wiiaIv'TEDAI-i;. iHijiression, by a ratchet wheel in connection with the shaft of the machine (s), and the rollers revolve on their spindles, which are held in forks (r), by the travelling of the ink table and type carria:ick the taking-off board. The machine as shown in fig. 160 will run off copies to the extent of 1,400 per hour if the speed is regulated by the special pulleys, but it is rather too great a number for good work, or that of a heavy nature ; however, 1,000 to 1,200 is a safe numl>erto attain, after allowing for various stoppages, if the work is not of a very special nature. The gripper arrangement is the same as that used for feeding all machines of the stop-cylinder class. All machines are now fitted with taking-oft' apparatus, thus dispensing with some amount of unskilled labour, an item to be considered in large establishments. Several auto- matic laying- on apparatus for these machines have been in- troduced in recent years, but as the systems adopted at the i>resent time are somewhat complicated and expensive, we cannot with any degree of certainty recommend them just now. No doubt they wdll be further perfected in course of time, and the initial cost reduced. We have taken the Wharf edale as an example of a single cylinder, because we are convinced that this class of print- ing machine is the best suited for the general run of book- w^ork, especially that of short numbers. In addition to Dawson's and Payne's machines, there are those of Harrild, Miller and Richard, Furnival, Elliott, and others; all of wdiich may be relied on for good and sound w^ork. Some have advantages over others, l)ut these when absent are generally compensated for by other good points. One great advantage is to have all the accessories possilde. Wharfedales are made from a small jobbing size up to a size which will i)rint a sheet measuring 85x65 in., SYSTEM OF TNKTNG 291 and yvt is coinpavatively iioisek'ss in runniii;^-. More coni- |»k'te distrihulion and application of ink is ol>lain(.'d by the use ot" a svstcni ot" rollers, all ot" which arc i^x-arcd in connection with the distributors and inkers respect- ively. Additional inking is given by the use of a cylindrical Reciprocating drum, or geared riders and rollers alternatarately in tigs. 162 and 163 respect- ively on the next two pages. Compactness in build, and accessibility in feeding and taking-oif are tw^o things in favour of these machines. In }»ro}»ortion to the size of sheet which may be j^rinted, the Wharf edale probably occupies less standing-room than any other class of machine. ' - Making-ready hy the old method. — ^ Assuming the blanket (soft impression) is ado[)ted, the machine minder should proceed to put up the calico next the cylinder. This is fastened, at one edge between two flat bars just inside the cylinder at the gripper side. The calico is then carried smoothly round the cylinder and fastened at the other end, and tightened by the ratchet wheel. The object of the calico is to form a basis or foundation for the impression sheets to be pasted on. Some six or eight sheets of thin paper should be placed next — the requirements of the particular machine will teach the exact number — and pasted down. See that these lie perfectly Hat. The blanket may then l)e placed on. In choosing this do not take a thick one, but select a blanket of fine and even texture. The forme-carriage should then be Innished down, the forme placed on, and the correct " pitch " obtained, otherw^ise the sheet will not be gripped, or the forme may be battered in the first i^ull. Findlmj the Fitch. — The best j^lan is to daub a little ink on one end of the cylinder opposite the grippers, and turn the forme carriage under till this mark is transferred to the impression bearer. A gauge should then be cut for future I I. — v; ~- ^- <•- , . ^ s. y- r •- ^ S "w +- '^ -t^ .^ -, .^ .rt .^ ^> ^ X « CiJ KH ^ lie 1"^ ;^ f* o S o /- r § .. ,1 I i :; i :::;>.- '^ ^ t:; o r- X s s y -c, ^ 3 - - ^ -^ ".^ ^ 'x: -r '-^ 1-^ 3rinted, see that they are first underlaid so as to bring them up to a level with the type, for by doing this, much time in making-ready will be saved. The necessary palching-up and culting-out sliould be executed in the same manner as detailed in the part of this ])ook di'volcd 1o ju'css w<>rk." When the Hiakiiig-r<'aaper or milled card — a glazed board is an admirable sub- stitute — placed next to the cylinder. Unless the machine is in good order, and the type fairly ncAV, this method is not advisable, for it would entail a deal of labour; but given these two points, the machine minder may adoi)t it. Illustrated work printed on super-calendered or coated palters lends itself to this class of printing, and the cut-work in current magazines is all produced by this system. To dress the cylinder for this method, some j^i'cfer that a stout card or board should be first stretched over the cylinder, as the calico is in the other style of making-ready. Great care should be taken that it lies j)erfectly flat and close; to assist this the board may be scored right along on the top, a short distance from the edge, to allow of it turning more easily into the opening of the cylinder. When fixed, place two or three sheets of thin paper, and, lastly, one of a stouter kind, which will serve as the top sheet. If the whole is not firmly fixed, slurring will probably result; therefore it is requisite that the board with the following sheets be lapped round very tightly. These details having been performed satisfactorily, the making-ready may pro- ceed as usual. As l)efore said, if the machine is in fair condition, and 1li(' tyj>e new <>r bttlc worn, not niudi tim<' will 1>(> r('(piir('d in jiutting tlie finishing strokes to a forme [»re]>;iiMtnry t<» starting, provided the foiMiie has ])een brought within toiidi l>v the ]>ro]»('i- uuniliei- (»l' siieets placed on the cylinder in 1 he lil'sl place. 296 PRINTING The object of printing by this method is to obtain a shar[>, hard, and clean impression, without being heavy. If these ]>oints have been attained, cold-pressing or rolling of the sheets afterwards will not be needed. Two other essentials in this system are that a good quick-drying ink be used and the paper be perfectly smooth. For the printing of illus- trations a super-calendered paper is necessary, and in some cases coated papers. The followiuii' remarks oji makinii'-readv, which have been reduced from the " British Printer," mav be read with in- terest, and these apply largely to the printing of all illus- trated books or magazines by the hard-jmcking system. The forme Ijeing ready, it is put on the machine, and then planed down; if it shows signs of being springy, slightly slacken the quoins, plane it gently, and then re-lock. There is generally too little thought given to planing a forme. Some do not think of jjlaning a forme until they have finished locking it up. The result is that in nine cases out of ten it is sent down to the machine springy or off its feet. If it falls into the hands of a careless machineman, he will not trouble himself to unlock it, so as to plane properly, but will hammer away, and when tired, he will proceed with the job and wonder why it wants such a deal of patching and cutting away in making-ready. Should there arise any necessity for unlocking the forme after lie is ready for a start, it will probably be found to re«|uire half making- ready again. AVhat should be done is to get the type to stand down solid at first, care being taken not 1o }>lane across blocks and type at once. An impression may then be pulled. Underlaying the blocks is a |>rocess ri'ijuiring careful a1tenti(»n. A good deal de[»end8 upon Its j»roper i>erformanee. All l)locks must be as nearly level with the type as possible, ft" loo liigli, llie I'esull is rapid wear to the fine lines and L;-enei-a1 i-o\inding of all sliarj) shades, giving the engraving, MAKING-READY ON WHAKFEDALES 297 alter a little use, a Hat and thick appoaraueo. Besides this, the overlay eaiiiiot be lvei)t so effective, and after a run of a thousand or two it becomes flattened out, with the dani^er of drawing up quads. One thickness is used to bring level, as near as one can guess it, hard material l)eing used and not ream wra])pers. If not high enough, or too high, do not be afraid of the trouble of raising the forme again. In underlaying use, say, oU lb. double crown, sometimes thinner. It is often the case that the wood mounts are not level on the top, next to the plate. This is troublesome, and if an attempt be made to remedy it at the bottom, the block will perhaps rock, bringing uj) quads all round. It is imj)ortant that the block should stand as level as possible, and if still showing hollow in the middle, or irregular at the surface, then the plate should be raised, if practicable, ami an underlay slipped in between the plate and the mount. If this cannot be done without risk, it should be brought as nearly level as 2>ossible by overlaying on the cylinder, care being taken to l)ury the overlay under as many sheets as possible, so as to hide any sharj) edges. In preparing the cylinder hard packing is used. The cylinder takes about nine sheets of 40 lb. double demy, all told. Five sheets of 40 lb. are put on with a sheet of 3*2 lb. on the top, the sheets being pasted along the front edge and fastened direct upon the cylinder. No calico is used, the ]>acking being secured at the back by gummed paper, care being taken to draw the sheets taut. The remainder of the nine sheets are added in the process of luaking- ready. Some workmen use e, ;iiid \el cannot nndel•^land iii>\\ it is that his 298 PRmTING ovci'hiys have luuvctl. All the [nipcr used ior piickiii^- slu.uild l»e dry. For overlaying, a sheet is fed tlirouo-h, wiili the aniuuul of sheets on the top of it that will brin^^ up the pressure required — two sheets of 40 11^. double demy are generally reserved for this — and an impression is pulled. If it is a heavy forme and requires a little more pressure, an ad- ditional sheet is put on the cylinder. An impression is then taken on the top sheet, from which headlines, leaders, rules, and hard parts of illustrations are cut out. Having done this, a sheet of 18 lb. is drawn over, another impression taken, and the overlay sheets prepared. These consist of three sheets of 18 lb. and one about 10 lb. heavier. They are cut up into single pages, along with one on the paper of the book, and then the making-ready begins. The bottom page in the corner is taken first, and so on. All hard parts are taken out of the top tymj^an sheet, and the weak places in the type overlaid and i)asted to it, tissue paj^er being extensively used, so as to avoid any unnecessary pressure. In the illustrations, the machineman must use his own judgement in cutting out, some cuts requiring more than others. Some light shades, especially ground and sky, or outside lines, recpiire to be lightened, according to the subject illustrated. The artistic machineman will do well to make his mind familiar with light and shade and per- spective, as exam pled in good engravings. In the general run of machine illustrations, the light shade is taken out of one of the 18 lb. double crown sheets, then the second shade out of the next, and then the third for number three, using the thicker sheet for solids. The solids are pasted directly on to the cylinder and then numbei- lliree. This is better than }»asting the overlays all together, andtlien putting on, as the solids are thus well buried and prevent sharp edges around them. Wlien overlays are pasted together, the solids sliiMild be pasted to the uiidennost overlay. In ]»lav'iiig the MAKING-READY ON WTTARFEDALES 299 tliiii uvorlavs tosetlier, the "rule of tlHiiub " sysleni is to paste eaeli ;ill over and stick together; 1>ut there are ob- jections to this. When done in that way, it is found they raunot l»e got together accurately — they have exi>anded whilst damp and have been unequally drawn out during the process of pasting. Having cut out sheets one and two, the j proper method is to paste the solids on first and then to lay number two over number one, just touched here and there with paste to hold them together. The same with the third sheet. In landscapes, photos, sea views, and other hue illus- trations, the one, two, three order is not strictly followed — the aim being to throw the subject up well. Much can be j done to im2:>rove the appearaiice and the eifectiveness of views by an additional overlay on a house or tree, or other features intended to be prominent in conveying a clear idea to the mind. Again, a bit cut out here and there will help to make an ordinary block look better, while a really good one can be made to look like a fine picture. After having cut out overlays and finished patching up, another sheet of 18 lb. is put over all, and a few waste sheets run through, or one placed on the forme, to set the overlays, etc. An impression may now be pulled on a sheet of its own pai)er, with the tympau sheet on top as usual, — this being a sheet of the 40 lb. double demy. Any remaining defects are now reme^lied on the top sheet, and, this being done, one 4<> 11). sheet is pasted on to coverall in. A sheet having been ]»nssed, a start is made with the printing. In printing-oft', the changes in the weather aftect the ink and rollers to a great extent. Formes which will work well one day will sometimes cause a deal of troubl(> the next, this being csjH'cially the rase with coloiii'cd iiilcs. The su]>)>ly of ink should lie s»'t so that it will fairly rovei' the solids wit lu^ut thickt'iiing the fine shades. The she«'ts, iis they are printed. are interleaved to prevent setting-off. On ]»i-iiit ing I lie o 11- set t illg, hilt t he t\ 111 pa II 300 PRINTING is uot soaked tlirougli, the oil Leiug vigorously rubbed iuto the top sheet with a soft rag. Some printers do not like the (»iling process, because, in their ease, it has slunvn on the back of the printed matter. The fault is their own; the oiling has not been done jjroperly. Too much oil has been used. It is only the top sheet that requires oiling, not the whole of the tympan. A rub over with a clean rag should be given, and a sheet run through a few times. In backing the work, the interleaving sheet is taken away as the feeder takes up each separate sheet, but the perfected sheets are interleaved, as in the first instance. They are then allowed to dry, and, having stood the necessary time, the completed sheets are removed from the interleaves. In conclusion it niav be added that this svsteni of hard packing removes the necessity for rolling and pressing. Slurring in printing. — The possibility of slurring through inefficient j^acking of the cylinder, whether by the old or new style of making-ready, has already been pointed out, but it is also sometimes caused by the machine having got out of level through the foundations giving way. If this is the case, re-level the machine. Packing the rollers. — This is sometimes necessary, on the older makes of machines, to avoid the " wiping " of the roller on the extreme edges of the type, which causes an excess of ink on the part where the rollers pass over any opening between the pages of the forme. In order to get over this difficulty thick cards, or even |»ieees of leather, may be used as i)acking; the length should be a little more than the opening to which they are |>]aeed opposite. Let the extreme edges be l)evelled off so that the rollers will run over without juni]»ing. The exact height will be deter- miiit'd by ('X]>crience, but genciMlly a sixth or an eighth of ail incli in thickness is suffici(M»t. All ibis can now be «»b- viat<'^lcr III jiriiilnKj. 'Hiis is a1taiiieoiiiJing CARE OF TTTE WHARFEPALE BOl (tr l>_v siiiijilv liiviiiL;' cMcli sliccl Avilli very i^Tcal care. Fur orJiiuirv bookwork the latter method inay he a(h)j>t«'4. r.\. lA'ft-liaiul liowl mil II. l,ff( rent IV 1m, wl rail. I.'i. Itiulil ceiitii' liiiwl rail. I(i. Ui.i.'lil-liaii(l liciw 1 rail. 47. Table or carriaut'. r.J. Ink slab. .'>.'). (yliiuli'v. (U. jViictor kiiitV. 74. Flyer.s. N-2. Hiu-t roller. Fiif. 16.-). (I. J)«)ttnm rack. 7. Jiiittom rark. s. Kiiilit horse-leu. ;». Left horse-leu. 111. l^'ft lar wheel. 11. lliiilit l;\r<>e driviiis' wheel. 1-.^. (irijijier cam. l.">. ('iniiiectiiiii rod. 14. Kiiilit-haii.l traverse wheel. !.■>. Left-hand traverse wheel. 1(>. Protection motion, lioaid and double roll cam. 17. Left-hand cam-shaft bracket, is. Kijiht-hand cam-shaft bracket, lit. Double rollinii l)ell crank. •20. Cylinder incline lever. '21. I,eft-hand board lever. 22. Kiuht-hand board lever. 2:!. Check uripjier liell crank. 24. (irii)per incline lever. 2.'). Live wheel incline. 2(1. Left-hand board lift. 27. Riiiht-hand board lift. 25. (Iri))j)er incline. 2!t. lions wedue. ;;o. J'rotection cam lever. .'!1. Jioard cam lever. ;;2. Double rollinji cam lever. U.;. (Jrijiper cam iever. :;4. lirake and i)usher cam. :i.">. Pusher cam lever. :Ki. Jioard lever connectin,i> rod. ;;7. J)ouble roll lever connectinii rod. :;>. ( iripjier lever coniuMtiuL; rod. :;'.». lirake cam lever. 42. N'ibrator cam lever. 4s. I'iiiht vibrator arm. 4'.>. Left vibrator arm. ."lO. Drivin^i shaft and brackets, .'d. 15owl carrier. :<■!. liowl carrier. .-.:'.. lioard lift .shaft. 72. licft-hand lay-on board bracket. 7C>. J5anjo rod. 77. \'ibrator comiectinii rod. >1. Striker handle. ^:;. lUiiht-hand cam-.shaft. ^4. Left-hand cam-shaft. !»2. Ink reuulator seunu'Ut. ]oO. Shaft forbalanred tlvers. 114. Chain wheels for Hyer.s~tix on lla. Loik-up bar. [frame. 110. Kubber boss bar for Hyers. Fig. 1(5(5. 1. Left-haiul franii'sidi-. 2. Itimhl-liaiid fiameside. ;>. Driviiii; end cross-frame. 4. Centre cross-frame. "i. Feeding end cross-frame. so. l-'lywheel. /''/>/. 167. 40. Vilirator cam. 41. J^anjo foot. ')(>. Live wheel. r>7. Jicft-hand cylinder stand. ^^S. Kij;ht-hand cylinder stand. r)9. Pusher and rod. '60. Drake wheel. 61. Cylinder ))rake bracket. 62. ll'iuht duct bracket. 63. Left duct bracket. e.'S. Left delivery Itoard bracket. 66. Rijiht delivery board liracket. 67. Left side lieared inking stand. (SS. Ramshorn for ,j;eared iidcinsj. ()!>. liiiiht side geared inkinu stand. 70. Kiuht-hand rack yiiard. 71. Left-hand rack giiiird. 73. Rifiht-handlay-onboardbiacket. 7."). Balance weight for flyers. 78. Striker rod l)racket. 7'.). Driving gear guaid. 85. Shafts for bowl cairiers. S6. Protection nu)tion springs and 87. Short wedge. | plungers. 88. IJrake comiecting rod. 89. (Minder incline and gripper lever 90. Cylinder check handle. [shaft. 91. Cylinder stop. 93. Pump handle. 94. Duct ratchet. 9r>. Duct connecting rod. 96. Striker shaft. linkers. 97. Worm wheel shaft for ueared 98. Lifting .shaft for tlyei.s. 99. Eccentric l>usli and stud. 100. Vibrator shaft. Ktl. Traver.se wheel shaft. 102. Inking roller sockets. U»3. Striker fork 104. Striker connecting rod. 105. Shaft for balanced flyers. 106. lianjo pinion. 107. Geared inking lack 108. Cylinder racks. 109. Front lays. IKi. Smootheis for lay-on board. 111. Plate to liolil up long wedge. 11'2. Jianjo junion guard. 113. Chain wheels for bottom of tlyer 117. Duct regulator. Ishafls 118. Pulleys. 119. Sui>|iort for ge.ired inking rack. 30:i 30t PPtTNTTNa E^,:£B«^l^ gripper, double roll and board, connecting rods. Fix striker shaft and handle (96) on left frame. Put on driving shaft, fiywheel, and bowl rails. TWO-REVOLUTION MACHINES 309 l*laec I'uwLs on niilis, couple by iiiciiiis ol' (^5^ and bowl (-•arriers to traverse wheel shaft. Put on table; see travel is rorreet to* marks; level up machine. Put on cylinder, live wheel to left side, put on live wheel and cylinder stands, i>ut on cylinder stop to rijj^ht stand. Set stud for brake in ri^dit frameside, and pusher earn on outside end of right cam-shaft, l)ut on levers (85) and (3i>), place pusher on stud, couple to cam-lever, put on brake wheel and brake. Put on duet and vibrator j^'ear, vibrator cam on outside of left cam-shaft. Place shaft (105) through cylinder-stand vertical holes, put chain wheels (113) and (114), and chains in position over wheels on shaft (98), which goes through holes in extreme feeding end of frames ; put flyers on toj) of (105). Put ink- ing stand, ete., geared inker-raek, boards, and guards on. Fasten long cylinder-rack to table on left, see that it gears correctly. See that cylinder is in position to take a sheet, I.e., against the stop; fasten short cylinder-rack on right side, put on cylinder bearers, etc., 2)ulleys, strap, fork, etc. The two-revolution machine is another one of single cylinder style, and the M'lehh, fig. 168, is a good example t»f the kind. This machine is manufactured at Broadheath Works, Altrincham, Cheshire, by Linotype and Machinery Limited. It is of American origin, but is largely used in this country, especially for illustrated magazine and high- class colour work. As in most other machines of American design, it has the high overfeed board. The taking-ott' apparatus is automatic, but on a different plan from that of the Wharfedale, as will be seen from the illustration — the sheets being carried over tapes, the freshly printed side uppermost, thus preventing smearing; they are then carried I on to the heap or pile by the frame or long anus ]»laced at the t'ud of the nnichiiic. Face-down dclivcrv is also provided. , A feature in connection with the Mielile machine is llic tandem e(|uii)ment, whereby two, three, or even foui- imi- chines nniy be. coupled together for colour work. ()nly 310 PRINTING (->De layer-ou is vtHjuired, aud register is obtained auto- matically tlirongliout. The principle of the two-revolution is that the cylinder always rotates in the same direction, and twice for each copy produced, once for the actual impression, and again for the return of the forme carriage. There are many new features claimed for this 2)a,i'ticular machine; one is that it is so constructed that the movement which governs the action of the type-bed in reversing is so arranged that the strain common to some other machines is considerably re- duced; another point is that its registering in printing is good, register having been a weakness in many of the older makes of two-revolutions, owing to the particular method of gearing adopted, the cylinder generally being geared apart from the type-bed, which was apt to be thrown out occasionally. Great strength is imparted to the frame, and the type-bed is particularly rigid. These advantages, together wdth a very truly turned cylinder, and careful means of adjustment, much simplify the necessary pre- paration or making-ready of any forme for printing, which is performed much in the same w^ay as for any other single cylinder machine. It may also be mentioned that the inking facilities have been w^ell provided for. There are various other two-revolution machines of reli- able manufacture to be obtained, and Hoe's, Furnival's, the Centurette, and the Cottrell are worthy of mention. The Perceler, fig. 169, is a two-feeder machine, but is also made as a one-feeder. From the illustration, wdiich is that of the former kind, it will he observed that it has ouly one cylinder l)ut witli two feed boards and an inking arrange- ment at b(»tli ends. Under tlie cylinder tlie type-bed rnns as usual, taking tlie necessary ink from either end, wliicli is applied by tlie inkers situated resj>ectively on both sides of the cylinder, as it travels to and fro. The travel of this machine naturally is somewhat longer than that of the X CO TWO-COLOUR MACHINES 313 siiii;-le loed. The cyliinlor is so iinauged that it reverses at each run, on the okl "tumbler" principle, and tiie grippcrs open at the respective taking side as required. It runs easily and quickly, and is well adaj^ted for turning out good illus- trated magazine work. This machine can easily be converted into a single-feeder for temporary purposes, but of course in either case it must be seen that there is a certain limitation in the sizes which can be produced from any one machine built to a certain specification. For instance, one made for quad demy will print down to quad crown as a two-feeder, and when used as a one-feeder, in any reasonably smaller size. This, however, is no great objection, because such machines are generally constructed for special W(^rk of given dimensions. It is claimed that it will produce 1,250 cojnes from either end, but certainly 2,000 copies per hour should be produced as the double output if the work engaged on is not of a difficult nature. Two-coIoi(r machines are also nearly always of the single cylinder kind. The two colours are printed each at one revolution, as the cylinder rotates twice in its travel, from the formes placed on the bed at each end of the machine as they pass in turn under the cylinder. It is at the two ends that the inking apparatus is situated. In comparison it is a longer machine than the Perceler two-feeder just men- tioned, the size of the printed sheet being the same for each. This is necessary to allow the two formes to j^ass under the cylinder, both in its travel forward and on the return. The cylinder stops on the return travel; in fact, it might be termed a double stop-cylinder machine, with the inking facilities arranged somewhat on the same plan as that used tor the two-feeder. It should l)e obvious that these machines are mainly intended for long printing runs, and that short numbers can be worked se])arately with advantage on the ordinarv sini»:le machine. CHAPTEK XXX I)(»ul»U' ('yliiiders or Perfectiii, Diop-liai', uiid (hipper \'aiieties— Set-ott" — Makin^u-ready — Speeds of Ter- fectiu^i; Macliiues. PERFECTINGr machines, with two cylinders, are those which j)rint both sides of the sheet before it leaves the machine, but with two quite distinct impressions, and are adapted for ordinary bookwork of long numbers. As the sheet isfed in, it is carried round one of the large cylinders (e) on to the small register drums placed over and between the two larger cylinders. By this means the sheet is presented on its reversed side to the second large cylinder (e), and receives the backing or perfecting impression. Thence it is discharged on to the taking-off board (d), situated below and between the two impression cylinders. The exact course of the sheet may be likened to a serj^eutine track; h\ this means the unprinted side of the sheet can be printed in turn. The sectional drawing of the machine, tig. 170, now shown will exhibit its w^orking. The reference marks given are necessary for the proper understanding of the parts not only of this machiiK' but t'(ti- sonic of tliosc <>f tlic votarv kind describe! in tlic iicxl (di.iplci-, viz.: p Paper. r; lui|ii't'ssi(>ii cs lindci's. li Laying-on ))(>ard. c Cutting ndh'rs. W Damping api>arat us. v Flyers, r Type cylinders. I Inking apparatus. D Delivery board. 314 316 PRINTING The different varieties of aetioiis used for }»erfecting inaehiues are of three characters, and are described below: The Weh. — Each sheet is laid separately to back-marks on to a series of taj)es, and is carried forward. This class of machine is consequently slower in production, owing to the time taken in lifting and carrying each sheet from the heap to the impression cylinder. T/ie Brop-har. — In this machine the heap of paper is brought nearer, and the sheets are simply stroked up to certain marks. They are then seized by the bar, which rises slightly, and conveyed to the impression cylinder. The G ripper. — This method allows of the sheets being taken by a series of fingers called grippers, after having been stroked forward from the adjacent heap up to the front marks. These last two kinds of feeding are now generally adopted, but perhaps the gripp)er arrangement is more satis- factory in obtaining a correct lay, a greater speed being also attained. These machines have a series of complicated tapes neces- sary to carry the sheet in the course of its travel from the feeding to the taking-off board, which with a little trouble may be readily understood. Set-off on these machines is a difficulty which must be guarded against. We should have said that usually the in- ner forme is 2:>rinted on the first impression cylinder (e) nearest the feeding board (l), and the outer is printed on the other large cylinder just before discharging the sheet on to the delivery board (d). To avoid set-oft' long strips of paper, a trifle wider than the pages, and as many strips as there are rows of pages, are pasted so as to form endless bands, which are jtlaced round the outer cylinder and a small drum. These keep on the move with the action of the machine, and all oft'-set is dejtositeil on them. If these set- oft' l>auds are made of oiled paper tliey will last for some linu' without renewing — that is, for some few reams. PERFECTma MACHINES 317 MakiiiL;-r(>;ies emj>loyed for carrying the sheets round the respective eyhnders and the Hability to set-off. The speed of these machines varies from 1,000 u])wards, but there are some in tlie market, of the gripper kind, which are said to turn out nearly 2,000 copies per hour perfect. Perfecting machines have been made with one large im- pression cylinder only. One side having been printed, by a clever arrangement the sheet is reversed, and then the second side is printed on the return of the forme carriage. Having treated of the several kinds of machines mostly in use for bookwork and magazine work, both plain and illustrated, i.e., single cylinders of various characters, and double cylinders for printing both sides of two sheets, we now propose just to touch on a few of the rotary machines in use at the jiresent day, giving one of Messrs. Hoe's latest productions of quadruple size, among others of the older make, so that the student may form some conception of these somewhat complicated machines. CHAPTER XXXI Rotary Machines: Hoe's — The Victory — The Marinoni — The Whitefriars — Tlieir Workin.f;- Paits, Capabilities, and Speeds. ROTARY machines are of various kinds, and, as will l)e seen at a glance, very different in construction from all other classes of machines, and, in fact, each differs very much in shape and appearance from others built on the same principle. These machines print, as a rule, from the web, or endless paper, but some may be used with separate sheets. We have selected a few examples to enable the student to grasp the main principles, although rotary printing does not as yet really apply to the production of the better class of books. Printing surfaces either of stereo- type or electrotype plates are curved to the requirements of the cylinders of the particular machine on which they are used. Frequently they have a special stereotyping plant issued with them, the size of the cylinder necessitating a certain curve in casting the plates. Occasionally, as already explained, some of these machines are made to print from the flat, and either type or plates may be used. These machines are adaj^ted for periodicals, newspapers, or long runs of cheap bookwork, owing to the great output of which they are capable. Some are really wonderful specimens of mechanical contrivance, all the various opera- tions — wetting, when necessary, feeding, printing both sides, cutting, folding, and pasting, including wrapping — being i»urely automatic. With such appliances the ncws- ]>a|>er of tlic jn-esent day is ]>roduced, and they have liad ;;ib ROTARY MACHINES 319 the effect of expediting and multiplying to an almost lui- liinited extent the number of copies issued, and have been the means of cheapening the cost to the public. The jierson in charge of one of these machines must ne- cessarily be a thoroughly practical man, with a decided turn for mechanics, and one who has had a wide experience in the trade. Such a workman is sought after and commands a high wage, generally more than in any other branch of the trade. Rotary machines of various kinds are made specially to order, so as to cope with the jiarticular class of work in view. They may be built on the *' deck " principle either for one, two, three, four, or even more reels of paper, and either in single width, that is, two pages wide, or double width, that is, four pages wide. The machines, however, in general use are those of the single, double, quadruple, sextuple, and octuple kind, and so on according to requirements. Single and two reel machines are usually arranged with the reel of paper at one end of tho machine, and the web passes through the printing cylinders to the folder at tlie opposite end where the copies are delivered. Three and four reel machines have also been constructed in this manner, but the more usual and popular arrange- ment of the latter type of machine is to place two two- reel presses end to end with the folders between them and the reels at the opj)osite ends of the machine. This arrangement makes it possible to operate them as independent machines, or to run in combination with each other when copies with a greater number of pages are desired. Another advantage is that it allows of an alter- native use of either folder in case of an accident to the other. When presses are made double width, a two-red machine is known as quadruple, a three-reel as a sextuple, and a four- reel as an octu]»lc machine. 320 PRINTING I)(>ul)le soxtiii>le and double octuple machines Jire made, having' six and eight reels respectively. One other ])oint in favour <>f this class of machine is that a four-reel on the two-deck principle Avitli centre delivery is more easily got at in the making-ready than a four-reel straight-line machine built in four decks. As already explained, rotaries made in single width print two pages side by side, and a double one four pages across — thus a double will produce exactly twice as much as one of the single kind — a great consideration for newspaj^ers of large circulation. The particular rotary machine shown on the next page, fig. 171, is one made by Messrs. R. Hoe and Co., and is a right-angle quadruple Newspaper Perfecting Press. This is only one of the many varieties produced by that well- known firm. This machine prints from twai reels of the double width. The first reel, as will be observed, is placed to the right of the machine near the floor level, and the second reel is situ- ated at the back of the left-hand portion, and at a right angle to it, and is somewhat obscured by the folding appar- atus and delivery boards wdiich are on the front of the left side of the machine. This quadruple is now made to produce 60,000 copies per hour of 4, 6, or 8 pages; 80,000 of 10, 12, 14, or 16 pages ; and 15,000 of 20 or 24 pages all in the same time. The papers are printed both sides, folded, counted, and pasted if desired. The four cylinders seen to the right are the printing and impression cylinders respectively, the two inside ones being those giving the impression, and the two outer those bearing the printing surfaces. The inking arrangements are placed at the two extreme ends of these four drums, thus being- near the printing cylinder in each case. As the paper is unwound from the reel )>elow it travels between the two lower cylinders and one side is printed; then in serpentine 322 PEINTINa manner it jmsses between the second and third drums which are impression cylinders only. It is then carried between the third and fourth which print the second or reverse side of the paper. From this point the long sheet travels overhead to the left- hand side of the machine, where it is cut longitudinally and divided, and associated with other webs similarly printed by the otlier press. They then descend into the two different folders, where they are folded and cut — the copies being discharoed on to the deliverv boards situated at the two sides of the left-hand portion of the machine. This description, as already indicated, refers to one half of the machine only, and Avhilst this is in operation the same thing is being repeated i)reciseiy by the second half> which is placed at the back of the left-hand portion. There are several other kinds of rotary machines on the market, somewhat similar in general design but differing in various details. Amongst others may be mentioned Messrs. J. Foster and Sons', the Victory, the Goss Printing Press Co., and that of the Northern Press and Engineering Co., Ltd., as being up-to-date rotary machines printing from the reel. The Cox-duplex and the Cossar are also good machines, but they are both built on the flat-bed princi])le, and are mentioned here as being examples of that class. In order to give the student some idea of the older forms of the rotary class of machine, we give a few other varieties, of the single reel kind, which will show the progress made in that direction during the j^ast few years. Although these machines are mostly suj^erseded, their design and principles in working are interesting to note at the present time. For instance, we have the Victory rotary, fig. 1 72. This was a single reel printing machine which received very consider- able patronage. It was particularly noted for its folding apparatus, and was considered one of the most complete machines in the market. It had a good damping appliance, I- 324 PRINTING and tlie papers were printed, cut, delivered, and folded, it was said, at tlie rate of twelve thousand per hour. The type (t) and impression (e) cylinders were arranged in the centre of the machine, the printing surfaces being placed on the top. The working was as follows: The paper (p) after being damped was conducted to the first impression cylinder (e) over small rollers, which acted as " smoothers," when it was printed on the first side. It then passed to the second impression cylinder, and was printed on the reverse side. Thus perfected, it was carried along to the cutting cylinders (c), and thence conveyed to the folding apparatus, which was in duplicate, and received the papers as cut alter- nately, depositing them in the boxes at the other end of the macliine, not shown on the plan given. The wetting apparatus (w), usually worked by fine jets of water, which were emitted from a series of pin-holes in a pipe, is to the right of the reel of paper, and the inking cylinders (i), with their respective vibrating and inking rollers, will be observed on the top of the macliine at either end, the ink-cvlinders acting as distributing surfaces. The dotted lines give the exact progress of the paper in all the diagrams. This machine has now been improved on verv much, and is made to print with more reels, and on the straight-line or centre delivery principle. The Marinoni rotary machine was made by the French firm of that name, fig. 173. As will be seen, it had four cylinders arranged in a peri)endicular manner, and printed from the single reel. The two middle cylinders (E)are those which gave the impression, and the other two (t), on top and bottom, are those on which the curved plates were fastened. At the extreme ends of these cylinders Avere the inking appliances (i); the distributors here had a lateral movement, througli a cam action. As they were printed the sheets were collected and passed through the cutting drums (c), situated at the ROTARY MACHINES 325 leit centre of the other cylinders. When five sheets had been cut, they were carried alon^- and deposited on the (lehvery board (d). This machine printed at the rate of teu thousand perfect copies per hour, and was largely used for the printiug of newspapers before the English and American manufacturers made a speciality of this class of machine, although both l"i(.. 17.'>. THi: .MAiiixoxi sixci.K i:i:i:Ti it()'i'Ai;\ machine. Messrs. Hoe and M. Marinoni wore (Hjually wrll |ta1roui/.od by the newspaper printers of this country. Sometimes a folding apparatus was attached, necessitat- ing an alteration in delivering the sheets. This machine also had a damping apparatus, and the paper travelled between smoothing drums before it i»assod to the first type cylinder. In fairness it must be stated that the late M. Marinoni produced nmny oilier rotary macliines of vai'ious kinds. :niy Messrs. Pardoe and Davis, ;ind was ateaper is sized the harder it is. There are two methods of sizing adopted, vi/... lul) an<] ciigiiu' si/ing; tlic Inniirr is generally 330 PFtlNTINa used for handmade papers, and the latter for those made l\v macliine. The principal pro])erties of papers are that they should be strong, tlioui^'h not harsh, and that they should be as opaque as possible. The introduction of process blocks, especially those of the half-tone kind, during the past few years has necessitated the use of very smooth papers, and sometimes coated ones, which are dubbed " art " papers. That these papers do give effect to half-tone illustrations must be admitted, but un- fortunately the paper is objectionable to the sight and also in handling. Moreover there is always the knowledge that these papers have no enduring properties from the fact that the preparations used for coating are of a mineral character and are bound to degenerate in a few years. On the other hand, although super-calendered papers are not so objection- able, yet, if too soft-sized, they absorb the ink and leave the illustration flat and lifeless. A ream of paper of the printing class usually consists of 516 sheets = 21^ quires of 24 sheets in each — termed " per- fect" or "printers'" reams — this plus of 16 sheets being allowed for spoilages and over copies for every 500 sheets. Handmade papers, whether drawing, writing, or printing, are as a rule made up to 20 quires of 24 sheets = 480 sheets, but sometimes this varies, and reams Iiave472or500; in these cases they are styled "imperfect" reams. "Mill" reams have 472 sheets, and " inside " reams generally 480 sheets. There are diiferent ways of packing — a ream may be either " flat," " folded," or " lapped." The meaning of the first is obvious; the second is when a certain number of sheets is simply folded in half (or "quired"), and the third when the two ends are doubled over without being absolutely folded, thus forming a parcel lajiped in three — this is onl}- done with the larger sizes of paper. " Bundles " of paj^er are two reams done up iu (uie. and a "parcel" is a term PAPEES 331 applied to tlio whole make when an order is o-iven for a certain quantity. " Retree " is indicated by x x (two crosses) /'outsides "or "broken " by x x x (three crosses), which imply that the papers are res|»ectively of second or inferior (piality, the last being 2)erhaps torn or broken in the *'make" — as the manufacture is technically termed. Some xiKjijeiitioiixfrr tcstincj papers. — Different qualities of paper are tested by various means. The strength is measured by its resistance to tearing. In machine papers the strength and stretching power vary according as the force acts length- wise or across; in handmade papers there is little difference. In the former the difference is in the proportion of 2*3, ac- cording to the direction of the tearing force. The stretching l)Ower acts inversely on the strength, that is, is greater across than lengthwise. Paper as a rule is made to standard sizes, some varying with the different makers; the list now appended shows the average sizes of most printing papers in use: Sizes op Printinc^ Papers. Ti iches. T lu'lies. p<^tt .... 15.! xl2.! Quad Pott . . 31 x25 Foolscap . . . 17' xl3.! Double Post . . 32 x20 Post .... 20 xl6' Quad Foolscap . 34 x27 Demy .... 22.! xl7.^ Columbia 34.! x23! Medium . 24' xl9' Doul)le Demy . 35' x22j Royal .... 25 x20 Atlas .... 36 x2(; Double Pott 25 xl5! Double Medium 38 x24 Double Foolscaji 27 xl7" Double Royal . 40 X 25 Super Royal . . 27.' x20.! Quad Crown 40 x30 Double Crown . 30 '^ ^ X 20 Quad Post . . 40 x32 Imperial . 30 ' 'x22 Double Imperial 44 X 30 In addition to these papers, others are made in doiililc and quadruple size. The following table exhil >its at a glance tlu' eer is also made in endless reels or webs, some miles in length, for the requirements, principally, of newsjmper or maj^azine work printed on rotary machines. As will be seen from the foregoing table, papers are made to definite^ weights — a given number of 2)ounds avoirdupois to tlic ream, whether it contains 472, 480, 500, 508, or 516 sheets. Machine-made papers, including mould-made ones, can be adjusted to a nicety as regards weight in manufacture, but handmades vary somewhat, and, owing to that circum- stance, are frequently charged by poundage instead of by the ream. The table on the opposite page gives the relative weights of reams of paper containing 480, 500, or 516 sheets. To find the equivalents of other weights not given there see p. 337. PAPERS 33 Relative Weights of a Ream coktaining -iSO, 5U0, ou 616 Sheets. Ivcani of Eeani of Eeain of Ream of Ream of Ream of ■4S0 500 516 480 500 516 Sheets. Sheets. Sheets. Sheets. Sheets. Sheets. lb. lb. oz. lb. oz. lb. lb. oz. lb. oz. 7 7 4 7 8 39 40 10 41 15 8 8 5 8 9 40 41 10 43 [) 9 6 9 10 41 42 11 44 1 10 10 6 10 12 42 43 12 45 2 11 11 7 11 13 43 44 12 46 3 12 12 8 12 14 44 45 13 47 5 13 13 8 13 15 45 46 14 48 6 14 14 9 15 1 46 47 14 49 7 15 15 10 16 2 47 48 15 50 8 16 16 10 17 3 48 50 51 9 17 17 11 18 4 49 51 52 11 18 18 12 19 5 50 52 1 53 12 19 19 12 20 7 51 53 2 54 13 20 20 13 21 8 52 54 2 55 14 21 21 14 22 9 53 55 3 56 15 22 22 14 23 10 54 56 4 58 1 23 23 15 24 11 55 57 4 59 2 24 25 25 12 56 58 5 60 3 25 26 26 14 57 59 6 61 4 26 27 1 27 15 58 60 6 62 5 27 28 2 29 59 61 7 63 7 28 29 2 30 1 60 62 8 64 8 29 30 3 31 3 61 63 8 65 9 30 31 4 32 4 62 64 9 66 10 31 32 4 33 5 63 65 10 67 11 32 33 5 34 6 64 GO 10 68 13 33 34 6 35 7 65 G7 11 69 14 34 35 6 36 8 GG 68 12 70 15 35 36 7 37 10 G7 69 12 72 36 37 8 38 11 68 70 13 73 1 37 38 8 39 12 69 71 14 74 3 38 39 9 40 13 70 72 14 75 4 334 PRINTING The foUowin^^ tables of sizes, weights, etc., of various papers in different qualities ai'e all useful in connection with the warehouse department, but it is important to remember that some makers vary a little in their sizes. Those sizes which are now given are average ones. Equivalent Sizes of Writing and Printing Papers and Cartridges. Description, Wri tineas. Emperor Antiquarian Double Imperial Double Elephant Atlas Colombier Imperial Elephant Super Royal Cartrid2:e or Logr , Royal Medium Demy Music Demy Large Post Copy Post Foolscap Pott Sheet and Half Pott. Sheet and Third Cap. Sheet and Half Cap.. Sheet and Half Post. Double Foolscap Double Crown Double Post Double Demy 72 x48 53 X 31 40 x26| 33 x26 34i X 23i 34^x22"^ 28 x23 27 xI9 24 xl9 22 xI7i 20 xl5j 21 20 19 17 15 xl6| xl6 xl5i xm xl2| 221 X 12} 22"xl3i 24i X 13^ 26^ X 10 Printings. 44 x30 36 x26 34i X 23^ 30'^x22" 30 x23 27ix20| 25 24 x20 xl9 22ixl7i 20|xl4f 20 17 xl6 xl3i 15ixl2i 23^ 27" 30 32 35 xm xl7" x20 x20 x22-i Cartrid<;es. 44 x30 40 x26 30 x22 28 x23 27ixl9i 26''x21 25 x20 22 xl7i 20 xlGi 30 x20 35ix22i PAPERS 335 Equivalent Weights peu Ream of Writing Paper op VARIOUS sizes. w. •^ r-H 'S X Ph ^ l-H f> X to 1-^ S Ph ■"• p:3 OS 1—1 X ^x lb. oz. lb. oz. lb. oz. lb. oz. lb. oz. lb. oz. lb. oz. lb. oz. 7 11 9 7 10 1 12 13 14 16 18 22 14 8 5 10 4 10 14 13 15 17 6 19 8 24 13 9 11 1 11 12 14 16 3 18 11 21 5 26 11 9 10 11 13 12 9 15 17 5 20 22 10 28 10 10 4 12 10 13 6 16 18 8 21 6 24 1 30 8 10 14 13 6 14 4 17 19 10 22 11 25 9 32 7 11 9 14 3 15 1 18 20 13 24 27 1 34 5 12 3 15 15 15 19 21 15 25 6 28 9 36 4 12 13 15 12 16 12 20 23 2 26 11 30 1 38 2 13 7 16 9 17 9 21 24 4 28 31 9 40 1 14 2 17 6 18 7 22 25 7 29 6 33 1 41 15 14 12 18 2 19 4 23 26 9 30 11 34 9 43 14 15 6 18 15 20 2 24 27 12 32 1 36 1 45 12 16 19 11 20 15 25 28 14 33 6 37 9 47 11 16 11 20 8 21 12 26 30 1 34 11 39 1 49 9 17 5 21 5 22 10 27 31 3 36 1 40 9 51 8 17 15 22 1 23 7 28 32 6 37 6 42 1 53 6 18 9 22 i4 24 5 29 33 8 38 11 43 9 55 5 19 4 23 11 25 2 30 34 11 40 1 45 1 57 3 19 14 24 7 26 31 35 13 41 6 46 9 59 2 20 8 25 4 26 13 32 37 42 11 48 1 61 21 3 26 27 10 33 38 2 44 1 49 9 62 15 21 13 26 13 28 8 ?A 39 5 45 6 51 1 64 13 22 7 27 10 29 5 35 40 7 46 12 52 9 m 12 23 1 28 6 30 3 36 41 10 48 1 54 1 68 11 23 12 29 3 31 37 42 12 49 6 55 10 70 9 24 6 30 31 13 38 43 15 50 12 57 2 72 8 25 30 12 32 11 39 45 1 52 1 58 10 74 6 25 10 31 9 33 8 40 47 4 53 6 60 2 lsciii> Post Crown Demy Mecliuni Koyal Doul)le Pot Donltle Foolscap Super Poyal ... Doulile Crown... Imperial Double Post ... Broadside. loi X 121 17 xl3| 20 xl6 20 xlo 22h X 17h 24 X 19" 25 x20 25 xl5i 27 xl7 27^ X 20JL 30" X 20" 30 x22 32 x20 Folio. 12ix 7| 131 X 81 16 xlO^ 15 xlO 17ixlli 19 xl2 20 xl2i 15i X 121 17 xl3i 201 X 13| 20 xl5 22 X 15 20 xl6 4to. 7?x 6i 81 X 6.^ 10 X 8 10 X 7i llix 8| 12 x 91. 121x10 121 X 7a 131 X 81 13§xlOi 15 X 10 15 xll 16 xlO 8vo. 61 X 4 6fx 4i 8x5 Ihx 5 85 X 5g 91 X 6 10 X 6i 7fx 61 81 X 6f lOlx 61 10 x 11 X 10 X 7h 8" 16mo. 4 x3i Hx'Si 5 x4 5 x35 58x4i| 6 x4f 6ix5 6ix3J 6|x4i 6|x5i 7ix5 7^x51 8 x5 Table FOR GlVlXC -OU'J ' I ^\PER. ^i Number of impressions 011 sbeet. £ 1 2 4 Q. S. 0. 8 12 16 Q. S. Q. s. Q. s. 0. Q. s. 0. Q. s. 0. 50 2 2 1 1 13 2 7 G 5 10 4 14 100 4 4 2 2 110 13 4 9 8 7 12 150 6 G 3 3 1 14 2 11» 2 13 G 10 10 200 8 8, 4 4 2 2 1 1 ij 17 4 13 8 250 10 10 ■ 5 5 2 15 2 1 8 G 21 2 IG G 300 12 12 G G 3 3 1 14 •1 1 1 19 4 400 IG IG 8 8 4 4 2 2 u 1 10 8 1 1 600 20 20 10 10 5 5 2 15 4 1 18 4 1 8 12 750 31 G 15 15 7 20 2 3 22 2 2 15 G 1 23 2 1000 41 IG 20 20 10 10 5 5 3 12 8 2 15 8 1500 G2 12 31 G 15 15 7 20 4 5 5 3 22 4 200(» 83 8 41 IG 20 20 10 10 G 23 4 5 5 3000 125 G2 12 31 G 15 15 10 10 7 20 8 4000 1()G IG 83 8 41 IG 20 20 13 22 8 10 10 5000208 1 8104 4 52 2 2G 1 17 9 4 13 1 8 Notc.—Cl means quires, s sheets, and O f/ie ovcrjdu.s copies. Other numbers may be obtained by inulti]il> inu' any of the ab(>\e ([uantities. PAPERS 337 OiK' vci'v siiii]>l(' way u£ calculatiiii,^ llic aiiiouiil uf paper reijuiivd tor any work is to bear in miud that each 500 copies of a sheet takes cue ream of paper, and 1,000 of a half sheet one ream too. As exphiiued before, a printer's ream of 516 sheets really allows for spoils and overs for 500 copies of a printed sheet, whether it be octavo or sixteenmo. Other numbers in printing, larger or smaller, are only a matter of arithmetic, for if 500 copies are required of a volume of ten slieets of octavo — 160 pages — ten reams would be required. If 'J50 co]>ies, only five reams, but for 1,000 copies, twenty reams Avould be requisite, and so on. To Jiml the equivalenf weujht of paper iti another size. — if the table of ecpiivalent sizes is not handy, or does not include the required size — Multiply the weight of the paper you have i>y the size (iu square inches) of a sheet of the paper whose wc'ight you require to know, and divide by the size (in square inches) of a sheet of the first-named paper. E.i'anipJc: I have a 24 lb. demy paper: what will be the weight of a ream of the same paper in double crow^u size? The size of a sheet of demy is ±1\ x 17.\ inches, and that of a sheet of double crown is oO x 20 inches. To ascertain the weia)»ers of various kinds for general consumption, made by the three methods already mentioned; a few of them are as follows — their names show- ing their use in most instances. Writings, drawings, print- ings, are further classifications of these kinds, and the last includes coated (so-called "art") papers, super-calendered, besides ordinary qualities, either white, creamy, or toned. For other purposes there are In'owns, sugars, cartridges, railway butt", bank, loan, small liand, enamelled, duplex, and a great assortment of tinted paj)ers in various colours : and dift'erent weight?, suitable for almost any [nu'iiose. z 338 PRINTING Sizes OF Letter and Note Papers. Inches. Inches. Medinm 4to . . lOf X «f Post IGmo . . 41 X 31 Medium 8vo . . 8t X 5f Copy 4to . . 91 X 71 Demy 4to . . . 91 X 7f Copy 870 . . . 7i X 41 Demy 8vo . . . 7i X 4f Foolscap 4to . . 8 X 6f Demy 16mo . . 41 X 31 Albert .... 6 X 31 Large Post 4to . 10 X 8 Queen . . . , 51 X 3i Large Post 8vo .8x5 Prince of Wales . 4| x3 Post 4to . . . 9 X 7f Foolscap . , . 12f X 8 Post 8vo . . . 7i X 4i Cards are also dealt Avitli by a warelionseman. These are made in boards, generally royal size but sometimes in imperial, and cut to standard measurements. The average sizes are here given: Sizes of Cards. Inclu Large 4^x3 Carte de Visite H x 21 Small 3i Reduced Small 3^ X 2 01 X 2j X 1 Extra Thirds 3 ,. ^^ Thirds 3 X 11 Half Small 2.^x1-^ Town Size 3x2 Half Large 3x2] Double Small 5x3.} Double Large 6x4?, Quadruple Small 7x5 Quadru}>le Large 9x6 Cards are of vai-ioiis colours, qualities, and characters. Thev arc of two Kinds, i.i., i)ulp and pasted. The former are obviously made in l>ulk as ])aper is, and the LiUcr arc CARDS 339 rc'gultited in lliickiiess by the number of sheets pasted to t'oriu auy oue board, and are known as '* three sheet," " four sheet," etc., according to the number used. When stocked in the cut sizes these are mostly done up in packs of tifty- two (the odd two being for overs or spoilage). The cards in boards are generally reckoned by the gross, one hundred and forty-four boards. The annexed table is useful for deter- miuiug the number of cards of a given size to be obtained out of a royal board: Number of Cards contained in a Royal Board. Thirds . . 96 Double Small . 25 Broad Thirds 80 Double Large . ]6 Small . . . 50 Quad Small 12 Large . . . 32 Quad Large 8 For packing, wrapping, or other purposes^these sizes of brown pa2)er are most commonly in use: Sizes of Brown Papers. Indies. Casing . . , . 46 X 3G Double Imperial . 44 x 29 Elephant . . . 34 x 24 Double Four Pound 31 x 22 Imperial Cap . Haven Cap Bag Cap . . Kent Cap . . Indies. 29 X 22 26 X 21 24 X lOj 21 X IS ( )\ving to the war the prices of both paper and cards were considerably advanced, and the suj)ply not eipial t(» llie demand. At the present date, although peace has been "leclared some time, these prices still rule very high, but the market is better supplied. CHAPTER XXXllI Machines and other Ap])lianees used in connection with the Waie- liouse Dei>artnient — The Hydraulic Press — The Nii>i)in^ l^ress — (Hazed Hoards— Hot Pressin.u— Hot Kolling— Cohl KoUinj:— C'uttin<;' ^Machines. IN eouiiectioii with the warehouse certain meehuiiieiil iil)2iliauces are necessary. Presses for cold pressing — the ]>ower for which is generally obtained by hydraulic pressure; rolling machines both for hot and cold methods; and ctitting machines tor paper. Owing to the prevailing hard-packing method of printing not so much pressing is now done; as a matter of fact, this volume has not l)een pressed or rolled after printing. Also, as much printing is done on antique rough papers, it is considered unnecessary to smooth the sheets by pressing, a slight impress of the type being preferred by many. The liydrauUc press, fig. 175, is made in various sizes, and the pressure is given by means of water, which is forced by. pumping (either by hand or by ]>ower) into a receptacle which contains the piston or ram. This ram is attached to the bed of the press, and the act of pumping gradually raises this bed from the bottom. As very great pressure is given, the sides of the press, as likewise its heatl, must be of great strength, and, as a matter of coiu'se, made of iron. When it is ]uimped up aud tlie required pressiu*e "exerted, it is hehl by fastening a valve, and if the press is in good order the ]»ower is retained as 340 HYDRAULir PEESS 841 Ioiil;- :i8 re(|iiirt'(l. l|v uiiscrewiiii;' the valve ii^'iiiii and hiruiiiL;- on ;i (a[», llic water i'on-ed U[> is released, and llie l>ressur(' thus relaxed. A ]>ower ot* 4-50 Ions may l)e n'iveii Fk;. 17"). lIVDltAlLlC PRESS. and retained by an ordinary press with a 12-incli ram, wliicli will take, say, double demy. If the leather collar of the piston becomes worn, it will cause a leak and power is lluTt'ltv lost. A dial indi<-at ini;' tlic exact jtrcssurc exerted 342 PRINTING is soiiu'tiiiR's attaelic'd to these presses, iiinl is a i^uide in |iuni]»iiii;- iq». The examph' ;^ivt'ii is one "with doii])le pumps attached, greater power lieiiig thus obtained. A iiipphnj press, fig. 176, made of iron, and worked by means of a screw, is a handy adjunct to the warehouse. It is very useful for jol)bing work of a small character often rec[uired in a great hurry, when a nip wnll suffice. Glazed hoards are used for pressing purposes. These boards are mostly made of rope and thoroughly Avell milled lM(i. 17(1. NiriMX(i PEKSS. and rolled. The printed sheets are jdaced between them, the impression being taken out and a sliglit glaze imparted frtuii coulact with the boards in pressing. Sizes of Glazed Boards. Inclios. Tiiehos. Foolscap . . . 18 X 14.;. Double Foolscap 28 x 18 D.'iny .... 23.^ x 18! Super Royal . . 28! x 21! Royal . . . . 26' X 2l' Double Crown . 81' x 21' Royal Extra. . 27 x 22 Imperial ... 31 x 23 In filling u}» tlic ]>ress it is customary to place iron ]>lates a1 certain iii1<'rv;ils: tliis gives additir.nal solidity tcratioii, coinpeiisates I'or the difterciKH' iu size of slicct and distributes a mure e(|iial [tressiire all over. Glazed Ijoards soiled with ink may be cleaned with a little turpentine rubbed on with a piece of Hannel and finished with a soft duster. Hot pressimj is as a rule undertaken l>y outside people, and is generally performed l)y a hydraulic press, hotplates l)eing inserted at frequent intervals. The impression is taken out more easily by this method, and a better finish usually given by the heat employed. The sheets are placed between glazed boards as in cold ju'essing. This process is well adapted for illustrated work, when printed on ordinary paper, owing to its thoroughness in pressing and finish without an excess of glaze, which is given by hot rolling. Hot rolling machines are constructed for the purpose of drying and pressing (or rolling), the heat being obtained cither ]>y steam or gas. Gill's machine, fig. 177, was the lirst l)rought to tlie notice of the trade, but another has been introduced by Mr. Salmon. For fine work which is not in a great hurry this process is not recommended, as the heat somewhat deteriorates the colour of the ink: but for average work which is wanted (juickly it is admirably adapted, as tlie machine answers the double ]>ur}>ose of drying and pressing, besides effect- ing a large ec(momy in the drying room, which may l)e utilized for other work in less hurry ami requiring to l^e dried by the slower j^rocess. The degree of rolling by the liot system may be regulated — the heavier tlie roll the greater the glaze. Of course, this has the effect of thinning the paper by the great pressure brought to bear on it, but in some instances, in very bulky l)ooks, this may be desirable; for exanijile, the bulk of the official " Post Office Directory " is considerably reduced by this method. As Ix'fore said, this class of rolling is a gr<'at labonr-saviug cousidci-at iou, 344 PRINTTNO lull, iialm-iill\. Ili<' inK, to rctiiiu its iioniial (•«.)(. iir and (h'lisitv, sluMild Ix' tlri(.'(l l)y more natural iiK'ans. lor it is bv tlio older and more iL^radual melliod ol" drying that really first-class bookwork sliould be executed, if durability aud fullness of colour be desired. The glazing, too, for some Fn;. 177. hot-rolijxc; ?>ia(iiixi<:. characters of paper, is objectionable; the act of rolling, hot or cold, having the tendency to take all the "life" out of the [taper, thus entirely altering its original texture. For illusti-ated magazine work, where time is an important item, and the class of engravings is improved by rolling, it is very useful, and is particularly recommended. Coh] rolTuHj may also be performed by the last-mentioned machines, but f«^r any great (piantity the ordinary kind of COLD ROLLING 845 rolliiiL;' iiiacliiuf is advised. Less siirfiict' is iin]»;uitMl l)y this last priH'Css, aud ii' cuts liave U> hv printed on a, jtajx r with an indirforout surfiu-o, cokl rollini^' is resorted to Itet'ore and after the work is printed. If cuts arc to l)e ])rinted on one Fic. 178. furnival's cutting machink. si(h' only, as for separate phites, the paper need only be rolliMl on tliat side. To do this it is customary to send two sheets tlirono-li tlie machine at onetime, back to back, tlic outside of the two sheets only being glazed and the inner sides retaining- tlie original surface. This j.lan pn^vents the ua PRINTING pajK'T beiiiL;" iiiikIc too thin. Tliorc arc t\\(» iiH'lliods oi" roll- iuLi', viz., plate, and Unit performed simply by ruimiii!^' the work Ix'tweeii the l)are rollers, without aiiythiug in the shape of boards, sheets, or plates. In rolling printed work great care should be taken to prevent offset of ink. The hot-rolling apparatus has an automatic arrangement for cleaning the rollers when in use. For cold rolling the best way is to have the printed work thoroughly dried, or it will assuredly l)e spoiled. Cutting machines form an important feature in the ware- house department, and the selection of a machine offered bv well-known firms is advised. Various machines are be- Fllaten preventing this in the or(» checked and entered up in a proper book, showing at a glance the date, from whom received, the size, weight, and descriptioD, besides the name of the work it is intcn(h'd for, and on whose account it is sent in, whether a customer's or the " house." These latter particulars are important, as a printer often keeps a stock of certain kinds of i»aj>cr for his (^wn use, or for customers for whom he supplies j^aj^er. Nothing shoukl be given out or used till a note lias been taken; in doing so it sliouhl be seen whether reams atr " perfect " or not. WetfitKj ihnrn. -To prepare i)aper for printing it was formerly customary to danij) it down that is, ordinary printing paper. Nowadays, with the exception of hand- made papers, which are always best printed dampened, or liard antique pajK'rs, to wdiich the same remark applies, no wetting is done in the printing office, l)ecause so much smooth paper is used. S(^ft or unsized, glazed or rolled, and writing papers should not be wetted down. as that operali«»n would 347 348 PRINTING S|Mti! lllclil ,|t olicr; llicv iiiusl Ix' ].rill1c[>. one havjijo- beeu placed at the but loin to receive llie tirsl (juire, ;iiid weights placed on the top for a few hours, iii order to jn'ess and soak the whole pile thoi-ou^hly. AVlien lime has been allowed for this, the board should be taken ott', and the whole of the ream turned. This is performed simjily l>y turning round (not over) every (juire or so, thus mixing up the whole, dry and wet; by turning the i>aper in the way suggested, the right and wrong sides of the i>aper are still ke]>t separated, and this is a distinct help in print- ing oft". The pai>er should then be placed in the screw press, and fastened down. These presses are of wood, and are worked In- an iron screw attached to the " follower." Fi(.i. 181. PASSING I'Ai'Ki; 'nii;ur(;n the watki;. Counting. — Paper should be checked before being given out for i>riutiug. As the operation of counting is a very iuii)ortant one, great correctness is necessary, especially with printed work. The method adopted is to take two or three quires, according to the thickness of the pa2>er, at the corner, and give it a sharp turn over by a quick movement of the wrist. If this is done properly, the sheets are fanned out, and may be counted very readily. They are counted ott" in fives, twenty *' lives " to a hundred, and the hundreds usually lapjjed over. This is the most expeditious manner of counting, an expert being able to run through a thousand in a very short space of time. In giving papi'r out, reams should be ])erfect, or made so, and duly entered up. When l)rinted it has to be c(junted again, and if correct, entered — tile date, signature, name of work, and workman !.»eing n(»t('d 350 PRINTING III sheet work it is advisable to count it wlieu the first side is printed oft', before perfecting the sheet — this phm will ob- viate errors, and possibly avoid disputes. The drying room is the next consideration, and the most useful one is that heated by hot water ; steam is sometimes used. Here again it must be observed that, as few papers are now wetted down, the need for a drying room is not so great as formerly, for all printing in quick -drying inks may be stacked as fast as printed, and if done by the hard- packing process no pressing is requisite. But if a special room is necessary, the pipes should be arranged all round O Fig. ]82. DUYIXCi POLES. the room in coils, and, if the room is large, some placed in the middle too. The drying poles are frames, fig. 182, liang- ng from the ceiling, which slide along two larger horizontal poles. Those which hold the work are about two feet apart, the length being determined by the width of the room. By jdacing these frames on a sliding arrangement overhead they may be shifted along, and a wider passage formed between each two, so as to allow a person to pass along, in order that he may get at the work readily. Placing the printed work on the poles is performed l»y dividing the ream into " lifts " or handfuls, just overlapi>ing each other on one edge. The topmost poles are reached DRYING PRINTED WORK 351 with a 2)eel, fig. 183; several lifts are put on at a time, and placed in their position by the same implement — the lower ones, of course, are best filled by hand. The room should be kept up to a uniform heat — about 120 degrees Fahrenheit — and the work removed as dried, and its place occupied by other work. In the absence of a proper drying room poles are some- times suspended singly from the roof of the warehouse, and the work is dried by perfectly natural means ; but care should be taken that the top sheets do not get soiled by dust ; to })revent this wraj^pers should be j:>laced over each lift. The peel is here an indispensable tool in hanging up, as also in taking down. When the work is sufficiently dry it should be stacked, each signature by itself, and a separate pile to each work, till it is ready to be pressed or rolled, as the case may be. Where cold pressing is actually necessary it is customary to place the sheets separately between glazed boards, as near the centre of the board as possible, because the edges are likely to be marked in pressing if the sheets are not placed correctly over each other. As far as practicable it is best to have all one size and character of work pressed at one opera- tion, the iron plates being inserted at intervals, as before explained. Assuming it is a hydraulic press, the work should remain in the press all night, and as it is taken out of the boards fresh work should Ijc placed in the empty ones. This is generally done by three persons, as shown in the diagram on the next page, fig. 184. Here are seven piles. Two jiller^-iii stand at the ends at b (to be pressed). One liil-fr-off only is rc(|uivc(l, and lie removes the sheds from l)oth sides at ((wliicli have Itccn pi'essed ), and stacks llimi e^cnlv on 1). Fk;. 183. PEEL. 352 PRINTING !if(irli(t/ij u-iirk. — II' the work is nut iviidy i'or delivery or giitlieriug, the signatures should be staeked in a pile, and if likely to stand in that position for any length of time, a few " to|)s," i.e., a few sheets of each signature comprised in that particular pile, jdaced on the top. This plan fre- quently obviates a deal of trouble, because a set or sets of sheets are sometimes asked for by a customer whilst the work is in progress, and the pulling down of the whole of . the pile is avoided by this means. Always build stacks on a board or stage raised from the ground, as this prevents accidents from the ii}>setting of water, or the bottom of the l-'illcr-in, Tiikcr-nlf. tiller in. Fit;. 184. I'lLLlNi; IN AND JAKING OFF. p>ile being elamaged by getting knocked or even kicked by the feet. Gatheriinj. — AVhen it is necessary to gather any W(_»rk a table is used, generally of a horseshoe or three-sided pat- tern, which should be large enough to hold twenty sheets of, say, double crown at least, placed side by side. Rotary or revolving gathering tables are sometimes used, the beuidi revolving as the operator stands in a fixed position, and lifts one of each sheet as it passes him. The sheets should l)e laid down on the board in order of alphabet, commenc- ing with signature 15, the title and other oddments coming last. If llic book is a long (tnc, or the paper is thick, the gathering must be made in two or even tliree sections. One of each signature only should be gathered at a time, and COLLATINa 353 when the end of the table is reached they should be gently knocked up squarely at the edges, and each book or section placed in a pile. Owing to machine folding being used so much, many binders prefer the sheets of a volume packed and delivered in l)ulk, that is, not gathered, but the various signatures or sheets packed separately. CoUatimj, folding, and paching. — When a heap is formed it should be collated by means of a bodkin or piece of rub- ber, all duplicates drawn, and wrong sheets rectified. As each book is collated and found correct, it should be simply moved aside a little in the left hand to indicate the division between them, and when the hand is full, lifted off the pile, and turned face downwards. They are then ready for folding in half. This is done merely for the more convenient pack- ing of parcels. In folding these books or sections care should be exercised to obviate " herring boning," that is, not creasing the paper by the improper use of the folder. Tliis can be obviated by holding the folder somewhat flatly, botli in the up and down strokes with that instrument, reversing the angle of the folder on the back or down fold. When folded, the work may be booked; if in sections, the parts must be put together, and reversed — every copy — in order to keep the parcel flat and square. If the book is in one section only, the copies may be reversed, or turned in " sixes." Suitable parcels as regards size should be packed in brown paper, tied with string, and labelled with the name of the work and the number of copies they contain. If the balance of the work is to go into stock and not delivered as a complete edition at once to the binder, these copies, if not gathered, should be so booked up that each separate parcel contains perfect or complete copies of the volume. To return to the finishing off of the sheets after drying. The methods of hot pressing, h(jt or cold rolling, have been already mentioned. Cold pressing is nearly always done by the printer himself, but tlic other methods, especially 354 PKINTTNa !])(' li(»t jircssiiiL;-, I'V outside firms. To i\'[k';i1 , llic i^Tcat I'oiiit ill this iiictliod is thai th«' r(»lls slioiiM not Ix' t«t<) lint, and that too great a j^ressviro should uot be exerted. It' the former liapiu'us the ink will suffer, and in the latter ease the pajier will be thinned out too mueli; for ordinary pur2)0ses the impression is all that is necessary to be taken out, and in doing this sufficient glaze and finish will be given to the sheets. Offset is another danger to be avoided by the pro- per use and care of the special apparatus for the purpose, a solution of common soda in water being mostly used. Keeping stoch. — In delivering work it is most essential that a complete record should be kept, and nothing sent away without a signature being given for it. The warehouse- man should keep two ledgers, one for white paper, account- ing for all ])aper received and used, and showing at a glance what is on hand. It is best that the stocks of customers be kept distinct from each other, and, if complicated, that one separate entry be made for each kind of paper. Further, it is advisable that the house papers — those supplied for the different jobs and works by the printer himself- be kept quite apart from any customer's; in fact, treated, as it were, for quite a distinct customer. If these suggestions are carried out, and the books kept up to date, much trouble and labour will be saved in referring from time to time, and a report or stock-list may be furnished at short notice. All white papers should be kept covered up, and broken reams — we mean parts of reams — re-packed and marked as to quantity. Printed work should also be protected, and if stacked for any length of time whilst the book is in progress, the ])ile should be built squai'ely and firmly, and care taken that the edges are all even and well knocked up. Stacks should be well covered at the top to kee}) them free from dust and dirt, and, certainly, printed sheets or reams should not lie handled or carried about without a top or bottom sheet; a wrapj^er on both sides is the best protection. PACKING AND SEWINO 35.5 (^11 the lirst (lolivcrv of any jol) «>i- \V(»rk a, ('()iii])loto copy should \)v laid aside I'or cliars^iii^-iq* jMirposcs l>y ilic coiiiil- iii<^-li(»U8(', l)ut tliis ••()])\ need not bo a l^ocmI (Mic so loiii;' as i1 is ))t'rtVH'l as iv^^-ai'ds {\iv wliolc quaulily. and has a ticket attached exiJaiuiug the name ot" customer, date of delivery, size, quantity printed, if paper supplied by customer or house, and all other particulars. lu parcelling up works for delivery, neatness in packing and conciseness in labelling are two great points. The parcels should not be unwieldy, but adaj^ted for handling easily. Care should be taken that the string does not cut into the edges of the sheets, which may be obviated l)y a piece of [>aper doubled, up and placed, under the string at the points where it turns over the edges of the parcel. If it is a very l)articular character of paper, it is best either to seal it up with parcel- wax, or tie it up with tape such as stationers use iov papers sent in flat, because this reduces the risk of damaged edges: but it is of course awkward if necossarv to draw on the parcel, as it requires re-sealing up, whereas a bundle tied up is more readily re-tied. Folding, stitching, stabbing, amd sewing come under tlie head of binding, and are sometimes done in the house, so a description of these points may be of interest. Stitching applies mostly to pamphlet work of a single section, when it is stitched through the centre of the sheet at the fold by opening it, and sometimes through the wrapper, if there is one, at the same operation ; sometimes the wrapper is drawn on, that is, glued or pasted on, after stitching. Stabbing is a system to be avoided as much as possible, because it is a method which does not allow of the book opening freely; it is adopted frequently for pamphlets of several sections, and is performed ])y stabbing the thread through several slioets at the side, as shown on the next page, fig. 185. Sewing is used for books, and is the best way of binding anything together consisting of ni(»n' than one section. 356 PRINTING Each sheet is sewn through the middle of the fold, over two or three cross tapes or strings, according to the size of the book, and the thread carried into the next sheet, and so on; this is the proj^er method, allowing of the book open- ing easil\\ Wire is also to be avoided as far as possible, especially with volumes — thread does not cost much more and is certainly more satisfactory in the long run. Edges of books are treated differently, sometimes accord- ing to fancy. " Untouched " or " unopened " edges are those which are left precisely as folded; "trimmed" edges, the Fig. 185. stabbint; the sheets. heads and bolts are left unopened, and the fore-edge and tail lightly trimmed to make tidy only, but not necessarily i smooth; "cut edges" are when a book is cut all round perfectly smooth. " Uncut edges " are not necessarily books that have not been cut, but mean that the edges have not been cut round flush l)y machine, although the bolts and heads may have been opened by hand. PiibJixJipyfi hlnilbig is defined as cloth-work or case-work, but binding proper is really applied to those books bound in leather. Whole bound is when a book is encased in leather entirely ; half -bound, when the back and corners ar*- in leather and the sides in paper or cloth; quart er-boun«l. RULING, ETC. 357 when the back only is leather, the sides beiuy- cloth or paper, as in half-boiuul. All these matters sometimes come under the supervision of the warehouseman in giving out work for binding, and it is necessary that he should have some knowledge of the diHerent styles. Rulituj, ]je7'f orating, and nmnheriny,. used for a variety of purposes, are often done by the printer, but sometimes exe- cuted by outside firms, and the terms used will explain themselves to the student. COST OF PKODUCTION AND SELLING CHAPTER XXXV Proper System of Bookkeeping — Master Printers' Federation System of Cost Finding — Cost of Departmental Production — Overhead Expenses — Hourly Rates — Work Sheets. MUCH has been written and said during the last few years respecting the various systems of keeping costs and the selling prices made by different printers. That something is radically wrong in the prevailing methods is apjjarent to all thinking printers when the glaring differ- ences in estimates made out for public work put out for contract are compared. Some of the suggestions made for a levelling up are wide of the mark, we feel sure, and if the l>rinter or printers have a proper system of bookkeeping in use there should be no difficulty in formulating such a basis as would ensure a proper return for all outlay, interest on capital, and a reasonable profit on the work produced from any establishment. The want of such a system is a weak point in many firms, but it is a matter entirely of account, and the remedy is not a difficult one if the printer will only keep a true record of work done and of every item coming in or going out of his establishment, and unless this is strictly done it is hopeless to expect that any one can see the exact position of affairs. It requires not only a precise knowledge of figures, but a keen discrimination between the debit and credit side of a ledger. The great weakness is that of insufficient knowledge of the general expenses current 35S COST OF PRODUCTION AND SELLING 359 ill a printino- office, and a failure to differentiate between cost of production, expenses, interest, and profit. The first is made up of actual wages paid in the productive de2:)art- ments, and materials used, but the second item is really the great stumbling block, for it includes many items which are lost sight of if the utmost care or vigilance is not exercised. Details coming under that head include, among other sundries, management, rent, rates and taxes, lighting, power, bad debts, dei)reciation of plant, consumable ma- terials, as the principal items, and the third is a simple one of interest to be calculated on amount of capital exj)ended. Supposing the books are very carefully kept, it should be a very easy matter to grasp the situation by grouping and dividing the complete figures for say one year. By taking the total wages on all work done and all materials either purchased or taken from stock, and also adding thereto its share of general and overhead expenses, we arrive at the cost of the article. As before said, the selling price should be governed by the working expenses of the establishment, it should also include interest on capital, and something in addition for profit on labour and outlay. The precise amount can only be determined by reference to tlie books, and if one year's business is taken as a basis, it should be checked by the subsequent annual figures. In London some large firms find that the relative cost of wages in the composing and machine departments totals to almost an equal amount with all the other working expenses of the establishment, including the needful margin of profit. This is only a rough and ready assertion, but nevertheless it may be taken as an average, and shows how necessary it is that a very close oversight be exercised all round. For instance, by having a good and sufficient plant, with competent employees, much more will be produced, and then, by exercising the most careful management, the expen^-es can be kept down to a 360 PRINTING reasonable amount. There are many small things in a jtriiit- ing office which may be, if care is not taken, described as leakages, and it should be the business of the heads of de- partments, subject to the general management, to keep a sharp eye on all materials used, which may be considered as part of the item for general expenses. A penny once saved will be a pound later on; this is a truism which ap2)lies very forcibly to all printing offices. We have here only been able to indicate on broad lines the j)rinciples which should determine the actual selling price, but the precise treatment of detail is a matter to be arrived at by the printer himself, because this is regulated in a very large measure by the local surroundings and conditions under which he works. Therefore let him see for himself exactly what his outlay is for wages, and for materials bought or supplied from stock for work done, then find the precise j^roportiou of expenses which consists of the heads already mentioned. These two main items will then give the actual cost of a job or work, and it will remain for him to put such a profit on the whole as will cover all un- foreseen contingencies and give him a reasonable profit on his labour and outlay. We repeat that there are various ways of dealing with this important matter, and they will suggest themselves to the printer as he progresses in his business and observes the periodical results of his trading, but it is imperative, as before said, that he have a thorough grasp of the details underlying the principles of cost and selling in order to ensure a reasonable return for his labour and capital. To lay down here any definite rules in detail is not possible, the printer must work out for himself the actual lines on which he should formulate his basis, having a regard to all that has been expressed in this chapter. A good deal of interesting literature on this subject is and has been issued bv the Master Printers' Federation, COST OV PRODUCTION AND SELLING :3G1 and by the courtesy of that Association we add an example of their metliod of Cost Finding which, of course, is sub- ject to any modification or alteration, according to local rec^uiremeuts. This is as follows: The problem of the cost of printing is extremely com- plicated, as there are so many expenses which are difficult to allocate to the various jobs tliat pass through the works. The value of materials used on a job, and the wages paid to the workman who produced it, can be ascer- tained without much trouble; but what proportion of tlie rent, rates and taxes, dej)reciation, office salaries, etc., should be added to cover these expenses is the great diffi- culty in ascertaining costs in the printing trade. The cj^ues- tion is also complicated by the fact that there are so many diverse processes in a printing office, that it is an absolutely unsound princij)le to add a uniform peraentsige to wages in different departments, in order to cover general expenses. The wages paid for setting 1,000 ens by hand are more than those paid for the same process by linotype or mono- type, but the proportion to be added for depreciation, etc., is much less in the case of hand than in machine setting; and the cost of printing 1,000 sheets cannot be compared with, or treated on the same basis as, the folding of the same sheets. For these reasons the Federation Printers' Cost-Finding System divides a printing business into several depart- ments — (\er 1,<)0<> ens — and this cost is the total cost, and includes its proper share of all the ex2>enses, such as rent, de[)reciati<)n, salaries, etc. In addition to finding the cost i)er liour for each process, the cost of each job, and the liours taken to ]»roduce it, are also shown (lay by (hiy, and lin' wliolo (»!' tlic expenses and 362 PRINTING costs are l)alaiiced week by week to 2>rove that the results are correct. As to general expenses, these valuable results are ob- tained by the use of a few forms, some of which are in use in nearly all printing offices. The first step is to decide on the number of departments in the business, and to find the share of the expenses which each must bear. The expenses of the last year should be grouped and divided in each de- partment as follows, and the balance of the expenses not included in the departments will be totalled and treated as overhead expenses, and dealt with by a further subdivision. Rent, Rates, Taxes, LajJit, Heat ami Water, according to tlie tloor-space in each de})artinent. Power, according to the amount used. Beprcciutioii at 10% on tlie diminishing value of tlie plant. Fire Insurance on the value of plant and stock. Employer's JAahility Insura)u:e according to wages paid. Re2)airs and Renewals to Machinery, and Sundry Departmental Expenses, according to the sum expended in each depart- ment. Interest at 5% on the value of plant and stock. All the remaining general expenses should he treated as over- head expenses. When the above subdivision of dej^artmental expenses is totalled and divided by 52, the result is the Aveekly share of each department. These figures are used for the ensuing twelve months, and should then be checked to find if the expenses have increased or decreased. When material is used on a job, a percentage (which should not be less than 10%) should be added to cover the cost of handling, storing, buying and selling, etc., the material. This i)ercentage on material will absorb a part of the overhead expenses, and the remainder is recovered by adding a percentage (fixed for twelve months) to the total of the wages and departmental expenses. A simple calculation, as follows, shows the percentage COST OF PRODUCTION AND SELLING 368 to be added for overhead expenses, and proves that all the expenses are dealt with : The averai^e totsil waiters })ai(l in a year .... I'lj-loO Aif(/ the propoilioii of expenses iillofatod to tiie art- nients . . . . . . . . . (ioo AV/^artment, called cost of prodtiction, each week, includin*^- wages, expenses allocated to the department, and a share of overhead expenses, and the cost of production is com- pared with the value of work produced in each department each week. This accotmt shows at a glance which depart- ments are busv and which are slack, and also checks the cost per hour of each process. It is a barometer of the state of the business which every printer who has put in the System has found invaluable. The second half of the System is to find the hourly rales for each ])rocess, and the cost of each jol) at these rates, and to check the hourly rates with the ae-tiial cost in the works. When the Svstem is installed, it would be well to commence with the average hourly rates of the district where the works are situated, or to use the hoiuly rates 364 PRINTING llial may have beeu in force 2)reviousiy in the works. These liourly rates can easily be corrected in a few weeks by studying- the weekly statements of cost and value of pro- duction. The details following explain how these hourly rates can be corrected by the actual costs in the printer's works, and how the cost of each job can be found. Probably every j^rinter has some form of work sheet or ticket which accompanies the job through the works, and on which the full instructions are written. It is onlv necessary that these work sheets should be numbered con- secutively to fit in with the Cost-Finding System. Prob- ably every printer has also arranged for his w^ork-people to fill in some form of time sheet or time-book to show the jobs on which they have worked. The workers only need write on these daily dockets the number of the job, and the name of the customer, as shown on the work-sheet, and the hours spent on each process, A distinction must be made on the workers' daily dockets between time that can and cannot be charged to each job. Thus, chargeable time in the comjjjosing-room is composing and correcting, but dis- tributing and reading are non-chargeable. Some workers, such as readers, feeders, and porters, need not write dockets, as their time and cost is covered by the liourly rate of workers who do wa-ite dockets, and whose time is charge- able direct to jobs. The object of this division is to avoid unnecessary book-keeping in charging a few minutes on each job, and in some processes the non-chargeable work cannot be charged to any one job, e.iirin. Tin' task ui' the wood engravi'r was not quite so sinijdt' as that of his brother craftsman upon metal. While the latter was required to plough the surfaee of his plate to produce his liue, and inflection could be obtained by merely varying the pressure which he exerted, and so making a deep and wide cut or a shallow and thin one, the wood en- graver had to leave his line alone, and cut out what are known as the '' whites," or the blank spaces between the lines. For fully half a century the superiority of wood en- graving for the purpose of general book illustration was unchallenged. Artists of repute became book illustrators, but few of them had been trained as engravers or were willing to undertake the drudgery of such training, and it frequently happened that the artist, being dependent ui)on the engraver for the translation of his design, and the drawing being destroyed during the progress of the work, perfect results were not always forthcoming. Photography was then employed to assist the artist, and instead of drawing directly upon the wood-block he was enabled to make an independent draAving and have it transferred to the surface of the block, which had been specially sensitized for the purpose. Wood engraving was a slow process; both artist and engraver had to be employed — and j^aid. The cost of jn'oduction was considerable, and if illustrations were to be extensively used a cheaper method of engraving must be found. Now, the lithographers had ascertained l)y practical experience that it was possible to use thin l>lates of polished zinc in place of the ordinary lithographic stone. Transfers from the stone w<'r<' made; they were laid down on zinc plates and printed from with ease and certainty. From the substitution of zinc plates for litho- graphic stones, a single step sufficed to convert tlicm into 368 PRINTING relief blocks capable of boin^- printed at a letterpress machine. All that was required was to draw upon the zinc with a greasy pigment, or one containing a resisting varnish, and then to etch the plate with acid. The whites of the design were thus bitten away, and the lines, having been protected by the varnish from the action of the acid, were untouched and remained in relief. When mounted upon a wooden or metal support of sufficient thickness, the plate could be imposed with type and printed in the ordinary way. We have seen that the aid of photography was invoked by the wood engraver; it was destined to render still more important service to the process engraver. Instead of drawing directly upon the metal, the zincographer makes a reversed negative from his drawing, and having sensitized the surface of his j^late proceeds to print the negative upon it. After developing the print and rolling up with a litho- graphic ink the plate is washed and the printed j^art, corresponding with the lines of the design, remains. The plate is then etched, and when sufficient relief is obtained it is mounted and printed from in the manner already de- scri])ed. Modified in various particulars and improved in detail this is the ordinary line process now in common use. Where a drawing is prepared with due regard to photo- graphic requirements it is an excellent method of obtaining at very small cost an efficient and faithful reproduction. It must not be imagined, however, that line process will satisfactorily reproduce any drawing. The drawing must be made in a suitable manner; it must express everything the artist intends to convey, and, as a good photograph is an essential preliminary, it should be in clear, firm, and definite black lines. There must be no question as to colour, other- wise a 2:)roperly exposed negative cannot be obtained, and this results in thickened and distorted lines, or in their becoming broken and rotten in the reproduction. The METHODS OF BOOK-ILLUSTRATION :^61> drawing should be nitlior hard ; all the tunc is to l»c ol)tained by cross-hatching or by tints made up of line; no wash or pencil work is admissible. The zincog-raphic line process is very rapid in operation. Using artificial light and labour-saving contrivances in the various stages of its manufacture, a block can be completed ill a very few hours. Artists accustomed to draw upon wood were unfettered as to technique. Sometimes they chose to indicate the ]>recise treatment the engraver was to adopt when inter- l)reting a design, but very frequently they were content to make a wash drawing on the wood-block, and left the en- graver to use his own discretion in translating the mono- chrome into a line engraving, for it must be remembered that for letterpress printing a definite texture of lines or dots must exist. There is a level surface exposed to pressure, and, except as modified by the ** making-ready " in printing, t he amount and distribution of colour in the design can only be expressed by means of Hues and dots of different sizes, shapes, and directions. Men familiar with line drawing were quite at home when called upon to produce drawings for photographic reproduction, but a larger and equally capable class of illustrators were at a disadvantage inas- much as they lacked the ability to express tone properly by means of line. So the photographers turned their attention to 2)erfecting soni«' arrangement wdiereby wash or mono- chrome drawing should be made available for printing at letterpress, and the solution of the problem resulted in what is known as the half-tone i)rocess, the most extensively used of any existing method of illustration. The half-tone engraver does for the drawing in Hat tint what the draughtsman in line does for himself, and his function is somewhat akin to that of the wood engraver engageliotogi'aphic print, iu- capablo as it stautls of direct expression at the letterpress machine, into a texture of dots and points which can be readily printed from. This is accomplished by very similar methods to those of the ordinary line process. There is, indeed, a close analogy between them, the only radical difference being found in the negative. A negative from an outline drawing- will obviously represent that drawing exactly, the Imes will appear as transparent replicas of those in the drawing, and the colour of the paper will be represented by the opaque film of the negative. In the case of a monochrome it has to be re2)hiced by one made with a screen interposed between the drawing and the sensitive plate. The screen is a very fine piece of oj^tical apparatus. It is composed of two sheets of plate glass absolutely free from flaws or defects of any description whatever. These are ruled by means of delicate machinery fitted with movements capable of exact mathe- matical adjustment so as to ensure uniformity in the width both of the line itself and the spaces between the lines. The ruling on each generally follows the direction of the diagonal, and the two sheets are secured face to face and hermetically sealed. The scaling material is opaquely coloured, and when viewed against a luminous background the screen is seen to be composed of minute squares. The number of lines to the inch and the ratio between the width of line and intervening space vary. Originally screens of eighty or one hundred lines to the inch were emj^loyed, now screens of one hundred and fifty up to two hundred lines to the inch are common, and even finer screens are used where the conditions will permit of the most careful printing. When inserted in the camera in front of the sensitive ]>late the action of the screen is to intercept ver}' niucli of the transmitted liglit i'vimi the copy, and to break up the image into tliat mass of dots and points which, METHOI>S OF BOOK-ILLUSTRATION 371 whether conspicuous or almost ini})erceptible, is always present in a half-tone encjraving. Having secured the nega- tive, the later stages of the production of a half-tone block are similar to those which occur in the case of line blocks. Before leaving the subject of photography as applied either to letterpress or lithographic printing, a few words are necessary on the subject of colour printing, and also as to those photo-mechanical methods of [)rinting which are sometimes used in connection with book illustration. Colour printing involves a number of separate blocks or stones for one subject, the number varying with the number of colours to be used. The lithographer selects from his design the appropriate colours, and, having drawn the key or general outline, he lays down a number of transfers on to separate stones. On one he will draw in so much of the tint as is necessary to obtain, say, the yellow, and on an- other what is required to give the blue, and on another the violet, and so on. Each one of course is treated with suffi- cient inflection to convey the different strengths of colour, and again, separate stones are provided for such inter- mediate tints as cannot very well be secured by a combina- tion of any other colours used. All these transfers being laid down from one key they can be printed in succession in perfect register, and so the colour print is gradually built up. Whether colour |)rinting is produced by chromo-litho- graphy or by letterpress, the cost increases with the number of workings required to give perfect results and its use has been largely restricted in consequence, but research work in the field of photographic optics has recently enabled the letterpress printer to avail himself of the resources of colour photography, and " three colour work " as it is termed has become an ordinary method of book illustration. Photographic plates sensitive to particluar coheirs are used and bv tlH'ir airocesses. EXAMINATION PAPERS QUESTIONS IN TYPOGRAPHY, 1917-19 THE folio win o- Questions wore set for tlio Written Examinations of the City and Guilus ok London Institute for the three years 1917 to 1919 inclusive. SYLLABUS FOE 1917-19. (JKADE T. Wrrn the view to onconniiiin*;' Ai)i»ioiiti('es to t.ake a oontinuouK ( (nn-se of Instruction in this Suhject, the Kxaniinations will be held in throe (Jrades, of which (Jrade T Avill he of an elementary character. \o Certilicates will Ite _<>iven on the results of the Ivvani- iuation in (Jrade I, Init the list of the names of the Candidates who pass will he sent to the Centre at which they were examined, ('andidates may enter for the Examination in (Jrade II without lia\in.u' passed in (Jrade I, l»ut Candidates for the Final Examina- lion will he r(»(|uired to have previously passetl in (Jrade II. 'I'he Ivxamination in (Jrade I will consist of a l'ai)er of (.^uestiojis oidy in two Sections, (1) for Compositors, anvV'/.- Appliances and material used in the comjiosini;' ami store rooms. Appearance and other necessary attrilnites of nood type, leads, hrass rule, etc.; description of thei)artsof type; char- acters in a f(mnt; peculiars, accents, etc.; disjday faces; various cases and lays in use ; wei.uht of type and leads; ditterent kimN of fiirnituie ami si)acin;:,' mateiials ; mecdianical <|Uoins. Tc(Jiiii((d Tmns Gcnemll i/. The Point Si/sfrni as applied to type hodies, spaciii.u matciial, rules, and point lining tviic. FJriiii)(1tirii 'rii/iniirniili ir < 'nlculiit ions. 1 'nini>iisifiini >ni(l I )lst riliiitiiiii. — J.ayin;^ a fount of type. iJulc^ 876 PRINTING to renienil)er wlien settin<;' ; habits toaciiuiie and to avoid. S})ell- ing, coiniiion errors in. Style : dividing words, eoni}»ounding words, the use of Hgures, numerals, capitals, italics, contraetions, etc. Reporters' contractions. Punctuation. Pules for spacing and justifying. Laying u|> formes and clearing ; ]»reparing type for dis- trihution : rules for distributing. Elementary imjiosition schemes and fuinishing of formes. Locking uj) and unlocking formes. Making coirections ; reader's marks; signatures and their uses. I'roof presses and proofs. Definition of stereo, electro, woodcut, and ])roeess blocks. Section TL— Press and Machine AVot;k. TcfJiniral Tcri/is ami rhrn.ses;. Appimncc.s and Malcrials used in the jtress and machine rooms; necessary tools for a machine minder; description and parts of hand press, platens, and single cylinder machines. General. — How to cover a tympan and cut out afrisket. Pulling clean ]»roofs in one or two colours. ]\Laking ready, rolling, and pulling oil' at })ress. Pre}»aring i)latens and cylinder macliines for make ready ; result of overpacking or under]»acking cylinders ; how lo find if forme is s(juareto feed edge ; levellingthe forme and blocks. The care and condition of rollers. The care of inks. \\'ash- ing formes ; cleansing wood letter and wood l»lo(der of Questions, and of a l^ractical Examination io\ Compositors to be held in a Printing < )ttice. Candidates who enter under Se(*tion 1 must j»ass in both parts of the Examination to obtain a Certificate. Writtiii E.idinination. — The Examination Mill be divided into two ])arts. (1) for Compositors, and (2) for Pressmen or Machine -Minders. Candidates, accoiding to their occu]).ation, may select their (piestions fnnn Section 1 or from Section II. Candidates will l)e expected to show a more advanced knowledge of the subjects mentioned in the syllabus for (Jrade I and a know- ledge of such subjects as the following : Section I. -Co.aii'Ositoks' Work. Hifttoriral. — ()utlines of the history of Printing. C(pendices and ijidiees, sidenotes, footnotes, let-in notes, etc. liatio of pa,i;o to pajier to secnre harmony under varying;- eon- ditions, such as relatixely larnl>le- leaded, or two-column matter. Aiost suitable tyi)e faces and sizes foi- dilVerent classes of books, i.e., no\els, scholastic, scientilic, juvenile, editions-de-luxe. (\)rrect ])osition of paj^e on [)aper. ]Makin,«;-up — various operations and ditticulties ; sii;natures for sheet and lialf- sheet work, their uses in com posinjj;-, machine, and foldin<;- rooms. Tabic and Tabular IVor/i. — Hoav to cast-ott' and set. Pedigrees : how to set. Composition of (Jreek and Hebrew and lay of cases. Tyjie music : how to set. MrcJaniical Compusiflon. — Handling and correcting' iinotyjieand monotype set matter, difficulties and daiiuers. and how to oxer- come them. Tinpo.sifio)i of news, magazine, iiam})hlet aiul bookwork ; sheet, half-sheet and oddments ; circumstances which should ^iiide you in imposiu;^- as 16's, 32's or for insettin<;-, having- regard to thickness of paper, size of jtage, <[uality of job, etc. ; schemes to suit folding machines and jierfecting and rotary printing machines, also foi- saving labour, such as to fold two up, avoidance of turn in sheet, etc. Making margin for iipright and oblong i»ages, s(iuaringthe forme ; register ditlieulties, and how to overcome them ; necessity for chase, fnrnituri', etc., to be s(|uare ; mechanical (pioins, their advantages and disadvantages. Imposing colour l)locks with regis- ter (quoins. Preparing a forme foi- stereotyi»ing or electrotyping ; use of high spaces. Sfciv.s and Magazine Worl:. — (Jeneral routine of news work; (|ualitications necessary for a news hand; lifting c<>py ; style of house ; uniformity in stjie of cross heads, side heads, shoulder heads, etc. ; making even ; running matter round blocks ; making \\\) \ ]>aragrapli advertisements; displayed advertisements with 1>ody founts only, and with the use of disi)lay types. hisplaij in its various jdiases for ditl'erent trades ami i»rofessioiis. Setting foldeis, booklets, Itrochnres, etc. Account book and inled headings. Shii»i»ing and commeiciah\'ork. Lawand Parliamentary. Poster display. Make-uj) and register of work in two (»r more colours. The use of ornaments and borders. Tint blocks and em- bossing. Pencil lay-outs and sketches. Setting curved lines, circles, ovals, etc. Readuu). — (^)ualirM'ations necessary for a corrector of the jtress ; duties of a reader ; rules for guidance of reading department ; the nnlimcnts of reading; first proof reading: marking the primer; reading for press ; indexing; record of progress of \\(»ik^ in hand. Peference books for leaders. J'apcr. — Hannli-di\ isions of raiiU. 378 PiilNTING ]'rii(ii<(il K.iv,iuiififial working parts of the various platen, cylinder, and perfecting machines, with their func- tions. Toi)-feed and underfeed machines, automatic feeders. Points to be considered when choosing a machine. Suitability of machine for various classes of work. Mdling lleiidj/. — Jobs, l)ook work, posters; making register; use of points ; underlaying, interlaying, and overlaying ; ]treparing overlays for woodcuts and process blocks; uses of rubber and other materials as aids to make-ready for half-tone blocks. Mechanical underlays, overlays, and interlays, their advantages and disadvan- tages. Cylinder pa(d<;ing for various classes of work : poster, plate, bookwork, half tones ; making ready for rush work. Setting the rollers and duct. Embossing on cylinder and platen ; suitable material for forces : creasing and cutting rules for carton printing. Printing on ]»archment, silk, and other fabrics. Ilollrrs. — Composition and casting of; care of; for black and colour work ; ([ualities of a good roller ; treatment in hot, cold, and humid weather ; renewing the surface ; remedies for various defects. Lils. — Composition of inks ; medium and quick drying ; difler- ent description of dryers ; suitable inks for certain ]»apers ; effect of heat and cold upon : how to keej) in good condition ; covering ))roperties of good ink ; coloured inks ; inks for cover printing : white inks ; metallic inks ; gloss inks ; bronze ink. Colour Vi'hit'nuj. — Harmony of colours ; effective contrasts ; rules for the selection of two, three, and four colour combinations. (Irindingand mixing colours; ]»re])aration of tints. Colour print- ing from process l)locks. Printing two or more colours at one im- pression. Eft'ectof overlapping colours. Dilliculties of register and their remedies. EXAMINATION PAPERS 379 WorLiinj itjf. — Preliminary « >| (orations ; liow lo set llic lollers iiiul preserve tliein duriiii; luii : rmiiiin^ n[» colour ; (lillicnllies met with whilst rniiiiiiiLi ; eauses of sinning, how to avoid and remedy ; dittieiilties eoiiuected with pajier streteliiiii;-, and how to overcome; how to ]>revent a crease ; keei)in_i;' colours even ; rising- furnituie or spaces, the cause ami cure ; ju'cventin^set oil' ; care in l)a(dography, Section I (( 'ompositors* Work), and also similarly to the two candidates working- or residini;' Nvithin a ladius of 20 miles of Stationers' Hall, Eud^i'ate Hill, E.C, who obtain respectively the highest number of maiks in the First Class of (Jrade II of Section II (Press ami Machine Work) and who in each of the above cases are under 21 years of a,i;e, and have been woiking as learners at the Piintinu I'rade foi- a pericKl of at least two years. FINAL EXAMINATION Se]tarnte ])ai)ers will be set in Section I Compositors' Woik — ami Sccti<(n II — Press and Matdiine \N Ork. C(tii(li(l(i((.s for cHhrr Hirtioit iiiiist hold (I rirlifinili' In our of (lie tir'a si-rtifms of ( ' i'k^'' ^^• Candidates will lie recpiired to have a more advanced knowleuestions will also be set on such subjects as those named below. SKCIIOX I. CoMI'OSI |()|;s" W'oKK. 1. i'niiijinsi/i;/ Jhj)(nfiiiriif.--{)n\][urs of type ca-tin;:' ; essential i|ii,ilities of u 1 type : selection of types suitable for certain (dasses 380 PRINTING of work ; weight of type and material recjuired for a s]»eeitiod work; arrangement of a composing room, store-rrices and terms for stock papers and makings. Various classes of paper (hand-made, mould-made, and machine- made). Printings, coated papers, writings, hanks and loans, ]date, drawings, account books, cover jtapers, blottings, vegetal »le jiarch- ments, imitation parchments, manillas, " safety "" cheque pajiers, wrai)]>ing })apers, gummed })apers. Technical terms used by jyaper makers and merchants. — Tnsides, outsides, retree, job, mill job, overmake, etc. Watermarks and Mill Numbers. 3. il/<'/«/6\ — Melting points of metals ; results of overheating the metal ; lluxing and renovating. 4. Departmental 3faitar/ei)ie)it. — Costs of hand and machine com))Osition. Ivunning costs of com}>osing machines. Principles of estimating time and material and percentages for handling. ( ieneral Principles of Cost Finding — work dockets, time sheets, cost sheets, analysis sheets, and book-keeping. Weekly cost of production and value of output. Framing of works orders. Supervision of work. Keei)ing track of work in hand. The Factory and AVorkshops Acts so far as they afiect ]*rinters. Printing office hygiene. Section II.— Phess and ArACHiNi-: Work. 1. Machines. — Construction and management of the hand press and of all types of letterpress machines ; considerations governing the selection of machines to suit average run of work in a particu- lar iirinting oflice ; the process and cost of mechanical and han, wood-pulp, art and tinted, mill- boanls and strawboards, Stantlard sizes ; sub-divisions and stan- dard thicknesses. Boards to the cwt. 4. Printiitrj Inls. — Properties of good inks : blac k, coloured, EXAMINATION PAPEES 881 (•o]ty;il>le. chcMHie, (l()ul)lo toiio, 1 1 icliroiiiHt ic, poster, tinting- iiie- (liniiis, etc., st'loctiii^- inks for various ]mritoses and for diflerent l»aii(>rs, covering power of ink on smooth and on rou^h i»a]ters. "). I///i.sfi-((fio/is. — Outlines of tlu^ nietli(»ds of i-eproducinu illus- trations (ori^u'inal and duplicate). tJ. Drpartiiioddl Jf((nr((/nticiif. — The subjects will he similar to those mentioned under the same head in Section A, hut special em}>hasis will ])e laid on those portions M'liieh relate to machine work. //. Fif// Tcch»ologic(d Certificate. — Cfmdidates who hold i»ro- visional certilicates on the results of the Final Examination in both Section 1 and Section II may present themselves for a further examination in a suhse(|uent year on the result of which I'^ull Technological Certilicates will he awarded. The examination will include the writing' of a short piece of English com])osition on a suhject of j;eneral business or technical interest, and (juestions on sucli subjects as the followinji; : Advanced ((uesti, including cost of materials and labour. Metiils. — I'roportions of basic metals fornung suitable alloys for linotype and m(nioty])e machines ; also for stereotyping, and for backing ujt electros ; how to judge suitability by the grain. I /I ii.sf rat ions. — OntVmes of the history of illustraticms used in letterpress printing ; woodcuts ; line etching* ; half-tcme process (sijuare or vignetted) ; combination of line and half tone ; colour lialf tone and line ; the use of line tint screens ; two colour half tone to obtain jdiotogravure eil'ect ; three-cohmr halftone ; theory of colour photograithy in its application to the ])r(tduction of i»rint- ing blocks ; ]»rogressive proofs. The selection of the most suitable process for reproducing from a specific original. Ditliculties and how lo overcome them : most suitable screens for various grades of )>a]»er. I'apcrs. — The manufacture of pa])er. The }»aper-makingma(diine; tibre-yielding material ; warehouse tests for the various celluloses; soft-, half-, tub-, and engine-sizing ; china clay, its uses and how to deteiniine proportion. The mechanical properties of paper and their quantitative measurenu'nt. dudging ])apers. -How to judge the (juality of various classes of pajters and their suitability for the ])urposes to which they are to be jtut. Ihilk, handling, o]»acity, absorbency, and "look-Lhrough,'' strength, tear (straight and across), length of libre. Ihitish and foreign makes and how to detect. The right and wrong sides. Stocking of Pai)er. — What classes to select for stocking. Hacks for stock. The care of stock, samjdes, oddments, and usetul ollcuts. Tying u]t and marking reaui>. The etrect of light, trniperat urc, 382 PRINTING chemical fumes, damp, and dust on the various classes of paper. Stock-keeping systems and liooks. Inks. — The chemical nature and properties of inks, easers, re- ducers, dryers, oils, and varnishes. Inks for colour process work, differences in hue and in cost. Warehouse IFoyA. — The tools and appliances used. The plan of a warehouse. Handling of flat and unprinted papers. Counting out, cutting, and squaring paper. Cutting machines (screw clamp and self-clamp), the trimmer. Card-cutting machines, scoring, round cornering. Measures to he adopted to prevent offset or smear. The operation of exandning printed matter for the detection of defects such as bad register, top and bottom sheets, dirt, offset, uneven colour, etc. Folding by hand or machine, lumping, folding in sec- tions ; map folding, (gathering; collating. .Sewing and stitching, tliread and wire, fiat and in section. Cord and ribbon tying (2 and" 8 holes). Stitched, drawn on, or paste down wrappering (flush and overlapping). Tipping on and guarding in i)lates and oddments. Pasting, gumming. Eyeletting. Perforating and numbering. Cord- ing. Trimming. Counting, packing, lialing. The care of printed and quire stock. QUESTIONS, 1917-.19 GRADE I (PRELIMINAEY) 1917 Section I.— Compositors' Work. 1. What are considered to be the chief points in well-justified matter? How would you ensure good justification? 2. A line has to l)e justified which contains 10 words with a thick space between, and there remains a si)ace of three ems of its own body to be spaced out to fill the line. What space will there be between the words when the line is justified? 3. State what you know al>out the rules for the division of words Avhen it is necessary to turn over a portion of the word into the next line. As an example, give alternative divisions of each of the f<)lh)wing words: — punctuation, signature, ordinary, progressive, necessary, particular. 4. A job has to be " whited out " to fill a certain space. Describe the operation. 5. State wliat tools or appliances are necessary for locking up a forme, including the use of both ordinary and mechanical quoins. 6. (Jive the aj)proximate number of words to the square inch in [a] 6-])oint type; [b) 8-point ; (r) lO-point ; and [d) 12-point, wlien set solid. 7. Draw a scheme of imposition for two pages of tyjie to be l)rinte(l 1st and 8rd of a four-jiage sheet. 8. How many pages 8vo are contained in a sheet of demy? EXAMINATION PAPERS 383 SixTiuN II. — IMtEss AM) .Ma( him:. 1. \\ lii'ii ;i t()i"im' is iL'cei\'(jtl from the coiiiixisiiiii room. avIihI l»rei'iUitious should he tiikcii anlaten machine"' 3. How would you treat the top sheet of a make-ready to i>revent set oft when l)aekin!4- ^ip a .i^>l>"' 4. A slur occurs on one coi'ner of a j(»l> which is beinj; worked on a platen machine. (Jive some jtrohable cause.s and the remedies you would suiigest for each. ."). What methods would you adopt to keej) rollers in ,t;'ood condition V <). What jirecautions would you advise to i)re\ent rules cutting into the rollers during' a run on the machine? 7. How many quires of large post would be re<[uired to cut 3,00<» billheads 4^ x 7 in. ? 5. What purpose do cylinder bearers serve on a Wharf edale machine? 1918 Section 1.— Co.Mi'usiToiis" ^\■()l;K^ ] . What is the difference l>etween an electro and a stereo? State M hat yon know of each. '2. i)eseril)e the operation of laying up the forme and distributing the type of a four-page display circular. 8. What are the difl'erent thicknesses of leads in general use? Say how many of each ecjnal an inch in dei>th. 4. Describe the meaning of the following readers" marks : (" '^ wf. 2 Ic. n stet, and giNe an e\am]de in which they should be used. ,3. What is understood by the terms '-end even" and "come down to a break " ? (■>. What defect would becaused by locking up a forme too tightly? 7. N\ by should more space be placed l)etween words ending and beginning with huig letters than between those commencing and ending with short and rouml letters? 5. Rewrite, correct the spelling, and ]iunctaate the following- paragraph: " It is in the country that the Englishman gives scoap to his natureal feelings He gladly brakes looce fiom the cold formalatif^s ami ncgitive civillities of town and liecome joyious and free-hart ed He maneges tocolect round him all t he convenences and (degencies of polite life and bannish it- restraents His count ry seat abuonds with every reijusate either for studeous retiremant tastefull gratifa<'ation or ruiial exoicise."' 384 PKINTING Section II. -Puess and MAtiiiN]: Wokk. 1. Describe tlio operation of making ready a forme on any platen machine. "J. AVliat is the hest method of cleansing a foiiiie of tyi>e after the joh has heen Avorked off? Say what yon wonld use for this l»iiri»()se. o. Describe the taking-ofi" apparatus of any machine with which you are familiar. 4. What methods would yon adopt to prevent the waste caused hy the forming of a skin on ink after the can has heen opened? o. Draw a plan of im]>osition of a forme of four pages to l)ack itself. 6. Give the size in inches of the following : double crown, i)rinting demy, royal 4to and foolsca[) f(dio. 7. How many (juires of double crown would be necessary to cut 1,000 circulars crown 8vo? 8. Why is it important when printing a two-colour job to lay to the same edue for both colours ? 1919 Section I.— Compositoks' Work. 1. When setting a job, what are the principal points to be observed in order to ensure a clean proof ? 2. Why are signatures used in certain i>ages in book work ? Say in what position on the page they are usually i)la('ed, and mention two or more advantages derived from their use. 3. Write opposite each of the following sizes of type the nearest number of points if the founts were on the point system, viz.: long [trimer, l)revier, pica, non])areil, small pica, bourgeois. 4. What are tlie characteristic features of a sanserif type face, and in what particular does it differ from an antique and a roman ? 5. Why is it essential that great care should be taken in the dis- tiibution of jobbing tyi)es? 6. Describe fully the operation of setting and spacing out lines of solid composition, and state why it is necessary that the lines should be ]iroperly justified. 7. Describe what you undeistand by the terms "shank,'" "beard" and ••shoulders'" of tyi>e bodies, also what is meant by tlie terms "ascenders" and "descenders"" of type faces. 8. How manv quires of demy wouhl be necessarv from m hicli to cut 10,000 labels 87 by -Ip in.? ' 9. Ke-write, spell correctly, and pinuiuate the f(»llo\\ ing extract : No people are more pollite to each othei than is the .lapanese. Not even two cooleys meet but they must bow sevarel times to each other ask after each others helth then after that of there faniuiilies ami so oil. Nof even little childeren nenleck these cerrimonevs of EXAMINATION PAPERS 385 lospeek, not even when ;i iiijiyUoanl of sixty and a little <;iil of ^six meet each <>tlier. On the other hainl a Chineese mans res[)eck is mesnrahle h.\ the depth of his how. SEcrroN IT. — Piiixs and JMacmim: Work. 1. {(') How wonhl yon proceed to adjnst tlie jtlaten of an Alhion press? (/)) State the reasons for using a frisket. 2. What tools are necessary for a machine minder? CJive their nses. o, (ft) Why is it essential to impose a solid paL;e of type in the centre of chase for working on a cropper or machine of similar construction ? (h) How would you impose an oblong Svo with a heavy headline, the remainder of forme thin rule, for working on such a machine V 4. Diaw a scheme of imposition for a half sheet of 8 pages. ,"). N\ hy are signatures used in hook work and where are they placed? G. State the tlillerence between stereo and electro plates, and the kind of work for which each is best suited. 7. ^Vhy is it necessary to lay off and near side an Sj*]). pamphlet, and to which side would you lay lirst ''. 5. How many -Ato's can be cut out of 18^ (]rs. large post, also how many 8vo's from the same quantity of paper? GRADE II (ORDINARY) 1917 SkC'I'IOX I.— COMl'O.^lTOUS' AVORK. 1. What is the ditierence between "casting up" and "casting oil"" ? Describe the methods of " casting oft"" a job that has to be set and " casting up" a job that has been set. 2. Draw a rough sketch, of imposition for a forme of 16 pages demy oblong 8vo,' marking correct furniture in heads, backs, and gutters. Size of pages of type, 44 picas by 27 picas. 3. A job (»f ,V2 pages royal 4to has tt) be printed on royal feather- weight "pai»er. and the sheets to be insetted when fohled. What variTitions, if aiiy, would you allow in the furjiitureof each forme? CJive your reasons. 4. Vou have type matter to run all round a fashion-plate block, to make a full page, and "steps " of varying sizes have been cut (m both sides of the bh)ck mount to enable you to Ht the type matter closer t(j the Hgure illustrated. How would you proceed to ensure that the tvpe matter should accurately fill the available space? 5. What special precautions should you take when preparing a forme for the foundrv, and wliv are such [)recautions necessary? (). Ilewriie and spell correctly the following : A harrassed pedler C c 386 PRINTING met an embarassed cobler in a cenietary. He was guagin*,' the unparralelled synietry of a Cyprus tree witli ecstacy and niorralizing on the niutibility of tree cultavation in Great Brittain. 7. "What is the difference between a super-calendered and an enamelled paper? How would you distinguish one from the other? Section II.— Pkess and Machine. 1. You have one quality only of black ink. What difference in the preparation of this ink would you make for printing on bank paper, art pai)er, and ordinary printings? Give your reasons. 2. What are the advantages or disadvantages in printing from nickel faced stereos, especially in colour work? 3. In working a stout show card on a cylinder machine what necessary precautions would you take to ensure clean work and perfect delivery? > 4. (Jive your reasons for and against the use of hard jtacking in ordinary general printing, with the view of combining economy with the jtroduction of good work. 5. Describe the mechanism of any single cylinder printing machine with which you are acquainted, and say for what class of work that machine is most suited. 6. For small commercial work do you prefer platens or small cylinder machines ? Give reasons for your choice. 7. What are the most effective colour contrasts of paper and ink when iised for poster printing ? Give also some effective harmonies of colour for the same class of work. 1918 Section I. — Compositors' Work. 1. How would you proceed to set a ruled book heading of many columns so that the matter would properly fit the ruling ? 2. An 8vo book consisting of 60 ]mges set in 12-point solid, 44 lines to a page, and 52 pages set in 8-point solid, 66 lines to a page, has to be leaded, the 12-point with 4 to pica leads and the 8-point with 8 to pica leads. By how nuiny pages will the book l)e increased, the area of pages remaining the same ? 3. By printing- an 8 page jol) two up you can save practically half the labour in machining and folding. Show the necessary im]iosition to obtain this result. 4. Describe the operation of reproducing a forme by the electro- typing process, from the time the jiroof is passed by the reader until the job is ready for the machine. 5. What is the difference between point line and point set ? State the advantages derived from the use of type so cast. 6. What is meant by the grouping system of display? State the EXAMINATION PAPERS 387 (litt'ereiice botwoon this and the centrod style, and sketch out a lou^^li example of each, iisiii^- any wording. 7. r)escril)e the system of furniture you would adopt if you were fitting u}) a new e(]uipment of composing material, and mention the advantages possessed hy such system. 8. How would you detect the ditierence between a hand-made and a machine-made paper ? Section II.— Press and Machine AVoiiiv. 1. When working a job on a cylinder machine m hy is it better to so place the forme that the grip is either at the head or at the foot of the type, rather than at the sides? State fully your reasons for this. •2. What precautions should you take when making ready a forme of table matter containing much rule work ? Give your reasons. 8. Describe the mechanism of any taking-oir apparatus with which you are familiar. 4. ]NIention some of the diihculties which occasionally arise during a day's work on a cylinder machine, and state what remedies you would adopt to overcome them. 5. How much black ink of medium (|uality would you deem suhicient for a run of 10,000 copies of 10 pages demy 8vo. {(() if ])rinted on M.F. paper, and {h) if printed on rough antique wove? ('». What precautions should be taken Itefore proceeding with a long run of type matter on a fast travelling cylinder machine? 7. State what you know about the qualities of a good ])rinting roller for ordinary work. Give a description of the methods of manufacture and state what materials are employed. 8. Describe the methods of adjustment and the uses of ])oints on a hand press and on a two-colour machine, and say what object is attained by the use of points. 1919 Section I.— Compositors' Work. 1. State what you know about the rules for the division of words when turning over a part of the word into the following line, and say under what conditions it is inadvisal)le to divide words. 2. Ke-write in full and give the meaning of the following ab- breviations : A.D., B.G., ^iSS., N.IJ., e.g., i.e., c.i.f., a.m., p.m., et seti- Also give the names of the following accents : a, a, e, o, 5, n, r. 3. In present display com|)osition it is customary to adhere to one face or style of tyi)e in varying sizes. Give your opinion of the advantages of this custom. ■i. How would you proceed to set an advertisement, the principal line of whi'-h runs diagonally across ? Describe fully the operation. 888 PRTNTINO 5. What is understood hy the ])reliiiiiiiarv matter of a volume, and why is this portion uenerully folioed with loman numerals? 6. State some of the difheulties met with in correcting machine set composition. 7. A pamjdilet of 64 i)a«;es demy 8vo set in 10-i>oint, thick leaded, has to he re-set in 8-point solid, the area of the page remaining the same ; how many })ages would it make ? Show your workings. S, What would be the saving in the quantity of paper used for an issue of .")0,000 of the pamphlets referred to in question 7 when re- set in the smaller type ''. Section II.— Press and Machine Work; 1. To what mechanical adjustments Mould you give s})ecial attention before starting a close register j(dj on any stop-cylinder machine ? (irive the name of the machine. 2. Describe your method of making ready an S-pp, 4to demy, containing 4 pp. of half tones, each a full page, and 4 pp. of type matter, the bk)cks not being true to type-high gauge. 3. State what you consider the best composition roller to be used for the job referred to in question 2, and its advantages over any other with which you are acquainted. 4. Describe the troubles that arise through over-i)acking a cylin- der. State how you would guard against them, and give your method of testing the cylinder. 5. How would you [)roceed to set your rollers (all geared) to en- sure perfect touch with the slab and forme? AVhat measures would you take to keep the rollers in good condition ? 6. You have 16 pp. of j)lates to mount on a board ; exi)lain fully your method of laying down to ensure register, also how you would fasten same during nuike-ready and before iinally rimning on. 7. For what class of work are the following papers best suited respectively — wove, laid, hand-made and coated? Give reasons for your answer. FINAL EXAMINATION (HONOUES GRADE) 1917 Section I. —Compositors' Work 1. You have to ]»roduce a volume consisting chiefly of statistical matter with explanatory notes, and have the choice of setting it cither by lino, or mono, machine. State which method you would prefer, and explain your reasons fully. 2. Why is it necessary that the temperature of lino, or mono, metal should be kept at a certain iixed level during working? A^'hat would l>e the results respectively if the metal were allowed to bec(Mne too hot or too cold ? EXAMINATION PAPERS 389 •S. When inakin.^- up type matter into pa^e form wliieli is inter- spersed witli lialf-tone illustrations, it is the recognized practice to arrange that the illustrations should appear on certain pa<'e.s. Which would be those ])aarticulars would you note? Give the trade designations for some account Itook rulings and hindings. G. (Jive your idea of the (jualilications that ought to he possessed hy the man A\iio designs and draws up the lay-out for jol) work. 7. \\diy are type high clumps placed arouiul a forme that is intended to he electro-typed ? What would he the result if bearers were not used ? 8. You are asked to submit suitable samples of pai)er for various jobs ; describe the classes of |>a[)er you would choose for the folloA\- ing: (//) share certificates; {h) letter headings for typewriter use ; (f) triplicateorder l)ooks ; ((/) cashaccount l)ook ; (c) a3-colour |>r()cess jol> ; (./ ) a-ii auctioneer's poster ; {g) an ordinaiy 4to l)usiness circular. 9. Describe wduit methods you would adopt to arrive at the a]>proximate departmental costs when pre))aring an estimate for a speciCKMl job. Si:<*ri()N ir.— Prkss and Machine Work. 1. When working lino, -set tabular matter with brass down rules, it sometimes happens that tlie rules rise ami cut through the sheet, (iive some causes of this trouble, with your suggested remedies for each. 2. Mention some special driers suitable for certain classes of work, such as (a) newspa[)er [»rinting ; {0) ordinary C(unmercial woik for ([uick delivery ; (r) a job on highly Ciilendered i)a]»er. .3. \\'hat would be the etlect during running if too great a <|nantity of driers were used? 4. Mention some of the troubles frcfiuently met with in starting and running gas engines and electric motors. State the causes of these respective diflicultics and give your remedies. ."). What methods would you adopt to ensure jierfect register on a cylinder machine ".' (i. How would you proceecl to liiid the running costs of j)rinting machines '.' 7. Describe the operation of making ready and working a sheet of ]»icture post cards (all ditleient sultjects) in .3-colour half-tones ; ^tate particularly how you ^^■ould jjroceed to nnitch the colours of \(>ur copies supposing you have no i)rogressive jtroofs, how you 390 PRINTINa would ensure perfect register, and what precautions you would take against variation of paper owing to liuniidity, heat or other causes, 8. Your machine room ]»lant consists of 4 double demy Wharfe's, 2 demys, and 6 crown folio platens. How would you calculate the hour cost of each machine V Mention what items, both chargeable and non-chargeable, would form part of your calculations. 9. Coated papers are liable to variation during the progress of a job, sometimes they co7itract, at other times they stretch, and this militates seriously against the register of colour work. Describe what ])recautions you would take to obviate, or remedy, the i7iconveniences that are likely to occur, due to such variation. 1918 Section I.— Compositors' Work. 1. You have an order to print 100 copies of a report consisting of 160 pages foolscap 8vo. AYhat would you consider the best size forme to work, from an economic point of view, in order to secure a satisfactory result in printing and binding? State your reasons and show the scheme for two of the formes. 2. Describe the operation of making up a 32-page publication in double column of continuous matter, with illustrations on all ] ages of the outer forme, some of the blocks having type run round. In order not to delay the job, the type must be run round the blocks as the make up proceeds. State how you would arrange to allow for the proper amount of matter to run down the sides of the blocks. 3. For what classes of work is machine composition most suit- able? jNIention any special advantages derived therefrom, and give a brief description of the particular system of njachine with wldch you are familiar. 4. What methods would you suggest for the care and preservation of zincos, half-tones, and electros? 5. In describing paper, state the difference between an " Inside " ream, a "Perfect" ream, and a "Mill" ream. Also the difference between reams classed as " (lood," "Ketree," and "Outsides." 6. Give a brief description of the operation of duplicating a forme, either by the stereo or electro method, from the time the foiine is sent into the foundry until it is ready for the machine. 7. An csfimate is required for 2r)0 copies of a job consisting of 100 sheets foolscaj) folio, set in ])ica, 29 ems by (50 ems, printed one side only, with extra margin on left of i>age, stapled at top left-hand corner. l'a]ter sui)plic(l as desiretl. How would you execute the work to the best advantage? Describe the o})erations in detail. 8. In a fount of l)ody type for news work, consisting of 12.000 lbs. Aveight, state the (|uantities y<)u would expect resjiectively of (a) caps; (6) small caps and figures; (<•) lowercase letters, including points; (cl) spaces, including em and en quads; (c) quads. EXAMINATION PAPERS 391 Section IT.— Press and .Machine Woiik. 1. Desoribe tlic dilVeronce in piiiieiplc Itotweeii a one-sided printing" machine and a i)erfeetin^' machine, and say for what class of work each is respectively adapted. 2. What are the princii)al (jnalities yon would desire in a ^ood Idack ink for ])rinting half-tones on art pai)erV 3. Describe the mechanism of any automatic feeder with which you are familiar, and state its advantages and its limitations. 4. You have a 4to circular to work in three printings, one of which is to be for illustrations only, the other two for descriptive matter and headings. AVhat combination of colours ^\ould you select, the paper being a delicately tinted green? 5. From a printing i)oint of view, give your idea of the qualities that should be possessed by a good i)rinting ])aiter (ct) for half-tone work; (/;) for posters; (r) for general commercial printing. 6. Mention some of the troubles or diHicnlties caused by elec- tricity in pai>er, and give your remedies for each. 7. When printing on art paper you are occasionally troubled by the surface "lifting" or "picking." (live some of the causes for this defect and the remedies you would suggest. 8. An estimate is required for jn-inting 10,000 copies of 16 pages royal Svo, consisting of 8 pages descriptive matter,' and 8 j)ages each containing a half-ton(3 block 4 in. by 6 in. with one line of type under it. To l)e well jtrinted in black with a red line border round each page. Paper su])plied in double royal art, 480 s., at 100 lb. per ream. Give in detail the following paiticulars : The time you would allow for making ready and for running ; the quantity of ink necessary for the job; and the quantity of paper you would require, including spoils and overs. 1919 Section I.— CoMrosiTORs' Work. 1. The preliminary matter of a volume consists of 12 pages, in- cluding blanks, and comprises the following: ('ontents, two pages of List of Illustrations, Title, Half-Title, Preface and Dedication. Show in what order they should be placed. 2. ( Jive youi- idea of the <[ualiHcatioiis that ought to be possessed by the man whose duty it is to design the la>-out for good job work. 8. A manuscript of 40,(K)0 \\-ords ordinary matter has to beset as a demy 8vo book, and the ty^te chosen is 11 })oint thick leaded. State the dimensions of the tyi)e i)age, including folio lines, that you would suggest, and the approximate number of pages it would occupy. 4. Several casts, either stereo or electro, have to be taken of a forme of open rule work. Describe in detail the method of produc- tion of the system which you consider the better. 392 PKINTING 5. Describe fully the operation of inakinj:- np type, which coiij^ists of descriptive matter with copious ex]»laiiatory foot-notes, into pages 42 lines deep. In a certain ita»;e a long foot-note of about 20 lines refers to a statement in the 40tli line of the text, followed in two or three lines further on by a reference to another foot-note of 45 lines. How Mould you deal with this? 6. What is the principal aim of display composition ? (live some rules which shouhl be observed when setting display. 7. You are supplied with 10 reams of double crown 480's from which to produce 100, OfM) leaflets, size 6g by 4^ inches, printed Vtoth sides, one side a half-tone block, the other side ty})e matter only. To print this job in one forme, -work and turn, how many stereos of each side would you reqnire, and how would it be necessary to do it in order to obtain the required quantity without waste of paper or without disturbing your make-ready ? Section II.— Peess and Machine Work. 1. Give a short description of the method <^f i>ropelling any stop cylinder machine, also a tMO -revolution machine. Give the names of the machines. 2. In ])rinting an 8 pp. 4to demy catalogue with rule border, containing half -times, you are troubled with ]». lOmo demy l)amphlets (all type matter) from ])lates (unmounted), ]taper sui)plied in dble. demy. Give the folloAving particulars : [o) the plan of im- ])Osition, (li) the time for mounting oji board, (r) the time for make- ready and running, {(/) the ([uantity of ])aiier (full reams) ami of ink required. (). State the various kinds of packing useil on cylinder machines and the class of work to which eacli is l)est suited. 7. What do you consider the cheai)e.'>t and best method of dujili- cating the following j(d»s : {(f) 100,000 4 pp. 4to large post on ordinary printing ]ia])er, ((>) 100.000 4to demy 8-colour block, jniper dble. demy art? Give your reasons in each case. 8. Give a descri])tion of any face u]) sheet delivery with whicli you are ac(|uainted, and its advantages or disadvantages in com- parison witli tbe oi'dinary fan delivery. [See A'lii ji. rii (if til is (>()i'l- ((s fi) (rrodc I in 1920.] QUESTIONS IN KNOWLEDGE OF PRINTING, 1909 to 1914 THESE Questions were setf or the Written Extimiuations in the 1909, 1912, and 1914 Competitions for situa- tions for Clerks in H.M. Stationery Office on the hist three occasions. Note. The regulations Avhich are suhjeet to alterations for future examinations define the hmits of ai;e as hetAveen 21 and 25. Can- didates will he required to show what technical education and practical training they have undergone to <[ualify themselves for a situation of this nature, and they must satisfy the authorities that they possess the special (iualitications necessary for the situation. They must also show that they have served the usual apprentice- ->hip for a period of at least Hve years to the printing trade or as •■ compositor," and must have heen recently and for a suthcient time in actual employment. Further information can he ohtained from tlie otlicial Kej)ort, price (yd., to l>e ohtained througii any hord-cscller. These (|uestions are now jirinted hy the kind j>ermission of the ( niitrollfr of H.M. Stationciv Ollice. 1909 EXECUTIVK. 1. Draw up two separate lists: (^0 printing papers with their dilterent sizes in inches, and (h) type hodies with their respective eoserints of long numbers. What is the cost per sc^uare inch for mak- ing plates by these two processes, and what form of mount or riser do you recommend to be used in working oft" a volume at machine from either stereotype or electrotype i)lates? 10. \\'hat weight of ty])e including a percentage allowed for sorts, etc., would you ]»urchase in order to compose a volume of 500 pp. set in solid small pica (1 1 point), the page measuring (i x 3^ inches over all? ( Jive the present-day i)rice for new type in difl'erent sizes to be bouuht in founts of 1000 lb. from the leadini* founders. 1912 Executive. 1. Descril)e how you would i)roceed to cast up any given page so as to find the number of ens contained therein. '2. ( iive a short list of the various technical marks used in correct- ing a ])roof, with a brief explanation of each sign. 3. What is the difierence between a ])erfecting and a two- revolution printing machine? Also state the dillerence, if any, between a stop-cylinder and a Wharfedale machine. 4. Draw a rough diagram of the ordinary lower case and indicate the lay of the ditl'erent boxes that you are accustomed to. 5. [low many (|uires or sheets are contained in a i)rinter"s ream? What do you understand liy imperfect reams; broken pai)er; retree liai)er; ]>aper sent in the Hat. ([uired, and la]tped? 0. What is a bastard fount of type? State the object of using these types, and how you would take the dimensions in casting-up a pJi^^e >et in such a fount. 396 PRINTINa 7. Platen iiiaeliines are n>eful for small jo1)s up to. say, croAvii broadside (20 x 15 in.). Mention some machine you may l)e familiai- Avith, and say how you would proceed to make ready a plain forme of type, and also at Avhat rate of speed it would he safe to run that machine hy power. 8. Chases are su])plied hoth in cast-iron and in wrou^ht-iron. Which do you recommend for "general use? What are foldin<^cliases and how are they emi>loyed? 9. Furniture is made in wood and also in metal. State the advantage of metal as compared with wood, and .i;ive the technical name of each size with its measurement in pica ems. 10. Ofi'set i)rintin,!L,ns an invention of recent years. Write a short description of the method employed for producing work l>y this process. Estimating. 1. You have a parcel of copy handed to you to cast off" which consists partly of printed matter of various kinds and partly of manuscript suhjected to many deletions and insertions. State what steps you would take to arrive at a rough estimate of the niimher of words contained therein. 2. Assume that the copy described in (^)uestion 1 contains 20,000 Avords and that your instruction is to print it as a 64 pp. demy Svo pamphlet. What size of type would jon suggest to get it into that (juantity, leaded or not leaded? (Jive your local cost price for com- posing the 64 pp. in the selected fount, with reading separately, .and include the cost of machining 2,000 copies on 48 Ih. doulde demy, together with paper, fcdding and stitching as one section, insetted, edges cut all round (no cover required). 3. What sizes of hooks are the following: 10 x 6^ in. ; 11 x 7| in. ; 6? X 4.-^ in. ; 8| x 5f in. ; 7i x 5 in. ; 9^ x 6 in. ; 8 x 5 in. ; 8i x 6j in. ; 15x11 in.; 11^x81 in. ? " " 4. There are roughly three classes of printing machines in general use, viz. : («) })latens, (//) single cylinders, and (c) rotary machines. State shortly the main differences in manufacture and in working oi the three kinds, and say for what class of work each is best adaitted. 5. Yon have a work to give out which includes a large number of textual illustratiroiluction of those \arious })iclures as relief blocks to print Mith the tyi)e? 6. Make out a list in three columns of type bodies (old standard) C(»mmencing with (Jreat Primer, adding in the second column the equivalent boiiiit 1-1,000 ('()]»ies of a volume of 410 ))]»., demy Svo size? When y(»u have (U'teniiiiieil the size of sheet, say vhat ^v(M^ht per ream would foiMi a volume of average thickness foi- a woik of 416 i»|>. in demy Svo. S. If a second edition of a work is likely to he called for and it is not convenient to keep the type standnig, what considerations would determine you whether to <;ive the instruction to mould, or to stereotype, or to electrotype the volumeV 9. Name the sizes of i>a])er here given in inches: 45 x So in.; 44 X 80 in. ; oO x 40 in. ; 40 x 30 in. ; 34 x !>7 in. Assume that they are all of the ordinary hook-printin^i;- ([uality, and say what price per ])()und you think would he a fair one to [lay if you were j^iving an order to make, say, a ton. 10. I'linters' costs and selling ])rices have been much discussed in the technical journals of recent date. Assume that you are familiar with the labour cost of producing comjiosition and with the cost of machine i»rinting, and state what percentage to cover all general expenses and profit should he placed on — {a) Composition which includes reading and proofing; and (b) Machine Avork which should include ink? 1914 Executive. 1. If the text of a volume is set in 12 point (pica) what sizes would you suggest for {a) extracts falling in the text, and {h) for footnotes set to the full measure? Supposing the 12 point text is 8 point leaded would you use the same lead for both extracts and footnotes? If not, state what difference you would make. 2. Describe shortly the following classes of ty[)es: Old English, Itoman, Italic, Clarendon, IJlackletter, Sans serif, and Cothic. State in what kinds of work these different founts are usually em- ]»loyed; and what are the essential points of difference between the old style and modern faces of book founts. 8. Draw out imposition schemes for a sheet each of folio, (^uarto, and octavo. Define the terms octodecimo, sextodecimo, and duo- decimo ; these sizes need not be drawn. 4. How many ]»ounds would an octavo page of tyi)e, set solid, weigh that measure hotirs to comjtose, what time should be occupied in the Hrst [»roof reading of it ? (). What is the average number of runs per Ixnir to l)e obtained from a Wharfcdale and from a two-revolution nuichine? How 398 PRINTING does tlie output of a hand-press and a small platen inacliine compare ■with that produced by the a)>ove two-cylinder machines? 7. How would you i>roceed to make-ready a forme on the ma- cliine so that the pages would register correctly and the printed sheet fold up with even edges? State the ol)jects of l>oth underlay- ing and overlaying any 1 docks that may fall in the text and how you would deal with them. 8. Both rollers and ink are very suscei)tible to climatic changes. Specify the ditticulties usually occasioned hy hot and cold weatlier respectively, and say what steps you would take to put both the rollers and ink into good working condition. 9. Make out from memory a list of the various cards used for jobbing purposes, and give the size of each in inches. Mention a few of the dilierent qualities usually to be had from stock. 10. What is the diiference between coated, calendered, and loaded papers, and for what class of work is each best adapted? What is a fair average price to pay per pound for these three kinds of paper ? Estimating. 1. Make out a complete estimate for printing 1.000 copies of a Demy 8vo Report of (J-t pages set in 11 point (small i)ica), 23 ems pica wide, with 2 i)oint lead, holding 37 lines of text in a page, exclusive of head and white lines. Allow for an ordinary printing pajier of average weight and price suitable for such a work, and include tolding and sewing in a one-page printed cover of tinted l)aper of say 60 lb. Medium. Show the cost of each item and add the selling value of both labour and materials in a second column. 2. Arrange in order of size the point bodies from 6 point up to 36 points, and give the nearest ei(uivalent sizes of each in the old bodies. What do you understand by the unit and line standards in the casting of types ? Again, if you required an addition of 2,000 lb. to a fount in use to complete an order in hand, what ex- tra weight would you allow to cover a possible " run on sorts "? 3. How much would a manuscript containing 96,000 words make if set in 12 point (pica) type, 21 ems pica wide, with a 3 point lead, for a Crown 8vo page holding 27 lines of text, exclusive of head and white lines? For the average word take ordinary English language. Show the complete working. 4. Describe shortly the methods employed for both stereotyp- ing and electrotyping. State the usual prices charged per square inch for bookwork, which is generally somewhat cheaper than that made for work of a jobbing character. What is the principal object of nickel-facing electrotype plates? 5. Draw out a list of printing jiapers giving the exact dimen- sions in inches of each sheet, commencing Avitli Demy and up to (i>uad Demy. Taking 96 lb. (^)uad Crown as the standard weight, place at the side of each the nearest equivalent weight in pounds EXAMINATION PAPERS 399 of all the other sizes ; fractions of a pound may he ij^iiored in giving- the total weight of each size. 6. You have 'Hh Reams 516 of (^)uarint "up to ])ai)er'' and your volume consists of 352 pages of Demy 8vo. How many copies should this (|uantity produce, allowing the i)erfecting of Ki sheets to each Keam for sjioils and the overs usually ex[)ected l)y the customer? 7. Give the sizes (uncut edges) in inches of the following hooks: Foolscap 4to, lioyal 8vo, lmi)erial 16mo, Foolscap 8vo, Demy 4to, Crown 8vo, Imperial 4to, and Demy 8vo. Sav what these sizes are in hooks : 11x7^ in. ; \2h x 10 in. ; 18.^ x 8^ in. ; and 10 x Ih in. S. What amount of ink do you think wl> copies of a slieet of 04 i)ages Crown 8vo, such as a novel, printed on (^)uad Crown? This means two separate work- ings of .'i2 {tages each. What do yon consider ;i fair j)rice to pay per pound for a hlack ink suitahle for such work? 0. The Linoty[)e and Monotype composing machines are now hoth fairly well known. Give a short description of the Typograph machine and state the relative advantages of these three machines for different classes of work. 10. The question of costing in the various dejiartments of a ])rint- ing otHce is still a snhject of much interest in the trade. State hrieliy how you would arrive at the hour cost in hoth composing and machine rooms. As a hasis take an estahlishment em])loying ahout 50 hands and paying £200 rent per annum with £70 rates and taxes. [At this date (1919) there has been no other Examination since 1914.] GLOSSAEIAL INDEX OF TECHNICAL TERMS AND PHEASES Tlic folloiring Glossary has hern compiled from tin- (iiithors " Printers' Voeabnlarij of Technical Terms, Phrases, etc.,'' 1888, and " Some Notes on Boohs and Printing," fourth edition, 1912. Accented letters. — Letters with various marks on used in our own and foreign lan- guages for [ironuneiation or abbreviation, such as a e i (> n a e etc. 13, 14. Accessories. — The tools and otlier small details necessary for the working of any press or machine. 302. Ac U T E ACCEN T. — Am ark placed over a letter, thus a. 13. . V LBio N ri; ESS. — A n improved iron printing hand -press first invented by Mr. Cope. 194. how to erect. 104. A.MEKR'AN HARD I'ACKlNfJ. — This refers to the system of making-ready in vogue in America, in contradistinction to the usual style adopted in England. 29o. A.MrERSAND. — The abbrevia- tion or si«n for the word "and"' thus — ».V (ronuin), <(.• (italic), $ (black-letter). 13. Antiqua. — The German ex- pression for ronian ty]ie. 165. AxTi(^rAR[AX. — A size of writ- ing paper, 53x31 inches. 334. Antique type.— Founts of old or mediaeval character, such as Caslon's. 19, 20, 21. Appendix xMatter, setting of. 91. A R A B M A C H I N E. — A small l)laten machine for jo])bing l)urposes originally made in America. 280. Arabic figures. —Ordinary hgures. roman or italic, thus — 123 etc., as distinct from roman numerals. 13. Art paper. — Coated papers adajtted for half-tone block l)rinting. 330, 337. AscEN i)iN(; letteiis. — These are all letters with up-strokes, such as b d h k 1. 24. Atlas. — Asize of writing pai)er, 36x26 inches. 331. Attitude in composinc, the correct. 75. Aithor's 1'R(mh-'.--A proof bearing coirections n)ade l)y the autlior or editor. 189. Uack I50XES. — A term ap}»l;fd to the unoccupicMl boxes of an up[ier case where there are no sm.'ill caps or accents, 87. 4U1 D D 402 PRINTING Back-mark. — The back mark of a layin<4-on board of a printing machine. 816. Back of a type. — The reverse side to the nick or l)ellv of a type. 23. B A c K s. — Referring to the "back" margin of pages— that part of a book -which is sewn ^^'hen bound ; sometimes the crosses are thus termed. 106. ]>AD COLOUR. — Too much or too little ink used — also un- even distribution and rolling. 226. Bad copy. — Applied to badly Avritten MSS. and "lean" copy. 82. Bakf:d. — Applied to type Avhen sticking or caked together, and hard to separate in dis- tributing. 87. Band. — A belt or strap for im- parting motion from the shaft to a machine. 258. Bank. — A wooden table or bench for placing the sheets on as printed. 199. Bank paper. — A thin paper mostly used for foreign letter or note paper to save cost of postage. 387. Bar. —A cylindrical printing- machine with "drop-bar " ac- tion for laying-on. 316. Barge {see Space Box).— A small wooden box with six or eight divisions used for hold- ing spaces to alter j ustitication in making corrections. 114. Bastard fount. — A fount of type cast on a larger body than originally intended for. This obviates trouble and the expense of leading a smaller body. 24. Bastard title.— A Hy or half- title before the full title of a work. 91. Batter. — Broken or damaged letter or letters through acci- dent, wear and tear, or care- lessness. 115. Beam engine. — An engine well adapted for driving machines of various classes. 255, 257. Beard of a letter. — The blank sloping part, foot or head, of the shoulder of a type not occupied by the face of the letter. 23. Bearer. — A clump or anything type-high to bear oft" the im- pression from the light parts of a broken forme. 221. Beat. — In order to impart good colour to a particularly solid part of a. forme — a woodcut, for instance — a pressman 1 >eats that portion, with his roller to give it additional ink. 240. Bed. — The table or "coffin" of a machine or press upon which the forme lies. 191. Bed of the frame. — The lower part of the frame, which forms a shelf which can be used for placing surplus sorts on. 37. Belly of a type.— The fnmt or nick side of a type. 23. Belts. — The straps or bands for driving machinery. 258. Bevel of a type. —The beard or slope from shoulder to face. 23. Bills of type. — Complete founts of type made up to certain weights. 12. B I N D I N G. — In locking-up a forme if the furniture is longer or wider than the type and doul»les, it is said to bind, and the pages cannot be tightened up properly. Ill, 113. Bite. — When a page or portion thereof is not printed by I'eason of the frisket being liadly cut out and the im- pression only shows. 222, GLOSSARIAL INDEX 403 B LACK- L E T T E R . — A general expression used to indicate old Kn-lisli type. 10-18. Blanket of press. 21)1. Blind P. — A i)aragraph mark "i so called from the looj) of the p heing closed. 18. Block. — A general term em- bracing Avoodcuts, electros, or zincos. 236. ]50ARD RACKS.— Racks, made in "bulks" usually, to hold laying-u]) l)oards. 64. Bodkin.— A pointed steel in- strument lixed in a round handle, mostly used to correct ^vitll in the metal. 69. Body. — This is the shank of a letter. Also applied to the text type of a volume, "body of the work." 23. Book cases, plan of. 72. l>ooK-EOUXTS. — Founts of type distinct from fancy or jobbing- types. 14. Book-illustration, methods OE. 365. r.ouKWORK, table of lengths and widths of. ISO. Bottom notes. — Footnotes are sometimes so called, to distinguish them from side- notes. 90. BoURGEOLS. — The name of a type one size larger than Bre- vier and one size smaller than Long I'rimer. 26, 27. BOWRA CUTTING MACHINE.— For lead or brass. 68. Braces.^ — These are cast on their own bodies and by de- grees of ems, and used to con- nect lines. Longer ones are usually made of ])rass rule by special plieis. 13. Bracket.— A holder or hanger from the roof to support shaft- ing. 261. Brake power.- As ap[»lied to gas power. 260. Brass circles,— Used for job- bing Mork. 124. Brass rule, case for. 51. F>RASS RULE cutter. 68. Brass rules, specimens of. 50, 121. Braver. — A wooden implement forrnbbjiigontink on the table for distril)ution. 201. Brayer-eountain. 282. Brayer ink tarle.— a table used by pressmen on which to bray ink out, distinct from cylindrical ink tables. 201. Break. — An expression used to indicate the end or commence- ment of a i>aragraph. It is also indicated in copy by a bracket mark, thus [ or ]. 11.5. Break of a letter.— The sur- plus metal on the foot of a letter when cast. 5. Brevier. — A type one size larger than Minion and one size smaller than Bourgeois. 26, 27. Brilliant.— A tyi)e one size larger than Minnikin and one size smaller than (Jem. 27. Bring up. — To make ready or level the type l)y ovei'laying or patching uj). 219. " British printer."— Method of i>rinting by hard-]iacking systeuL 296. Broad. — A piece of furniture, A\()()d or metal, four }»icas in width. 52. I5ROAD AND NARROW. — A piece of furniture seven pica ems in width. 52. liROADSIDE. — A sheet printed one side only, such as a i)oster or bill. 120. Broadside composing stick, usually made of wood. 46. Broken^ papep. -The ontsii;oxzE IXK. — Various inks made with an addition of bronze. AVhen dry, they. give a decided metallic appearance to the surface. 247. BitONZE PiiiXTlNG, how to im- prove. 248. Bronzixg machine.— a me- chanical contrivance to econo- juize time and obviate waste of material. 248. Brown papers, sizes of. 339. B u L K. — Usually the bench situated at the end of a com- po.sing frame. 64. Bundle. — Generally two reams of palmer in a parcel. 330. Button or tympax. — The stud on the frame which the hook catches in order to hold the inner and outer tympans se- cure. 198. Caked type. — See Baked. Calendered paper. — Paper very highly rolled or glazed, much used for the printing of illustrated works. 295, 330. Canon. — A type four picas deep in body, but somewhat small in face. 26, 27. Caps. — Abbreviation of word "capitals," usually indicated in manuscript bv three under- linings. 13, 82^ 186. Caps and smalls. -A word or words set in small capitals with the initial letter a full capital— thus. Printer — in- dicated by three ami tv.o un- derlinings respectively, thus --_~£ and in manuscript. 82. Card chases. — Small chases used for cards or similar small jobs, 59. Car d-cuttixg m achix e. — A small machine specially made for the cutting of cards. 346. Card press.— A small jobbing hand-press — treadle machines are sometimes so called — used for printing cards or other small work. 197. Cards, number contained in a royal board. 339. sizes of. ^There are several regular sizes, such as large, small, thirds, cabinet, carte de visite, etc. 338. varieties of. 338. Carriage. — The bed or coffin on which the forme is laid and which runs under the platen or cylinder in a ])rinting press or machine. 191,289. Carte de yisite cards. — Cards cut 4^ x 2^ inches, used by photograi)hers for mount- ing prints of that size. 338. Cartridge paper. 334. Case. — The receptacle in which type is laid to compose from. When in pairs, dehned as upper and lower respectively. 42. Case-racks. — Receptacles for holding cases Avhen out of use — distinct from frame racks, which are used for cases in use. 64, 65. Case-work, binding. 356. Casixg. — A size of brown paper, 46 X 36 inches. 339. Caslox type. — A term some- times applied to the old-face tvpes cut by William (Jaslon. 1(), 20, 25. Castixg-up. — To measure the pages b\' means of ems and ens of its own type body ac- cording to the, existing scale of prices. 179. Cast-irox chases. — Chases made by cfisting in an iron foundry. These, though cliea})er than wrought iron, GLOSSARIAL INDEX 405 are rou^lier and more likely to be fractured if not carefully handled. 58. Cast-off. — To calculate or estimate len<;th of copy to be })rinted — a troublesome task in uneven and badlv -written MS. 182. Catches.— INFade .generally of brass, to hold stereo or electro- type plates on blocks. 230. Caxtox. — The particular kind of Old Enolish type used for composing Itooks in that char- acter. 17. Caxton platen machine. 280, 281. Cedilla c. — A French accent —thus, ('. 18. C ENT U I! ETTE TWO-KE VOLITION MACHINE. 810. Centurv machinf:. — An American two-revolution ma- chine. 310. Chapter heads. — The head- ings to a chapter. 83. Chase. — An iron frame, cast or Nvrought, to hold the type for printing. r)3, 58, '224. Chill. — An elbow of steel im- mediately at the end of the press bar, which gives the imjjression by its l)eing moved into a vertical [)osition on the bar l>eing j)ulled over. 1 96. ClUCLlvS. — Brass rings cast hol- low to allow of type being placed inside. 124. Circulars. — The class of small jolj work which includes letters, circulars, etc. 119. ( "IKCUMFLEX. — Accented let- ters marked thus, fi e i 6 ft. 13. City and (Jiilds of London. — (Questions set for Examin.'i- tions. 875-392. Clarendon. — A bold or fat- faced type is generally thus de- scribed; the older foniits were called " Egyptian."' 18, 20. Classical LANGUA(ii;s in com- position. 151. Clean proof. — Term used to discrinunate between a lirst proof and a proof ready to be sent out to a customer. 118. Clkansixo type. 229. Clickep. — The compositor in charge of a companionship, who receives c()i)y and instruc- tions direct from the overseer or principal. 176. Closed apostrophes. — Double apostrophes ("') indicating the end of a quoted i)assage. 80. Clothinc; a forme.— Placing the necessary furniture round the pages of type. 111. Clothino rollers. — ( 'hang- ing the composition on worn- out rollers. 204. Coated paper. — Sometimes called "art paper." 295, 337. Coffin. — The carriage or bed of a cylindrical machine or platen press. 289. Cold pressing. — Sheets pressed l)etween glazed boards, usually, and more effectually, in a hydranlic press. 29(5, 851. Cold rolllng. — In contradis- tinction to hot rolling — the rollers being hot in tlie one instance, and in the other in their natural state. 344. Collar. — A circular band fas- tened with nuts and screws to hold tM'o lengths of shafting together. 261, Collate.— To run through the sheetsof a book to see if thesig- natnres are in secjuence. 'A'y.i. Collotype. — A i»hotogra})hic process of printing from a gelatine film. 872. Colon. — A mark of ])unctua- tion— thus, : 18. COLOIR, hints on. 245. uniformity of. 225 Coi.ori; I'KiNiiNc. - - rriniini! 406 PRINTING in one or more colours other than black. 125, 244, 371. CoLoiR .SHEt:T. — Slieet passed as a pattern for maintaining an even and regular colour in ])iinting. 200. CoLOi'K WORK in composition. 125. in press department. 236, 244. Coloured INKS, makingof. 216, 217. Colours, harmony of. 245, 246. selection of. 246. Colt platen machine. — A joljbing machine. 280. Columbia. — A printing paper, 34i X 23^ inches. 331. COLUMRIAN prp:ss. — An iron hand-press invented hy Mr, Clymer of Philadel])hia in the early part of last century. 192. how to erect. 192. Column galley. — A metal galley used in newspaper work. 47. Con'MN MATTER.— Type set in two or more columns is thus described. 177. Column rules. — Rules used for dividing works set in columns. 51. Combined engine and boiler. 258, 259. Commensurable type. — A system of casting types to units in dei>th, lieight, and width. 34. Common points. — Ordinary points with a pin or spur attached, in contradistinction to "s])ring jjoints," etc. 2'2H. Complete fount.— A fount of type including capitals, small cai)itals, lower-case, iigures, accents, spaces, etc., as dis- tinct from "sorts." 12, 13. Compose. — To set up type. 75, 79. Composing frames. 36. Composing machines. -- Me- chanical appliances for setting- type. 131-150. Composing room (or depart- ment). — The portion of a printing office occupied by the compositors. 36. suggested plan of. 71. Composing rule. — A brass rule, with a nose-piece, the length of the measure or width of the type being set up; it facilitates the composition in being shifted line by line. 46. Composing stick.— A tool or implement for setting type in, usuallj^ made of iron or gun- metal. Long sticks, used for broadsides, are made of wood for lightness. 44-46. Composition.— The art of com- posing or setting type. 36. Composition.— Scale of prices for. 175-179. Condensed letter. — Thin, elongated founts of type are thus described. 90. Connection. — In passing sheets of a work linally for press the reader sees that the sequence from slieet to sheet is})reserved, and not disturbed by any overrunning. l88. Copy. — The manuscript or re- print copy from whicli the compositor sets. 78. Corks on forme. 225. Cop.NEit. — An ornament used for decorating the corner of a bolder in brass rule or other- wise. 122. Cornish boiler. — A boiler fre(iuently adopted by steam printers. 255. Correcting stone.— The sur- face on which a forme is laid to be corrected. 61. Corrf:ctions. — The emenda- tions or alterations made on apn.of. 114-1 16. GLOSSARIAL INDEX 407 Corrections. — Hol(lin<^-, in liii<;-eis. 114. method of making. 11-4. Corrector of the press.— Another term for the i^roof reader. 185. Cost finding, system of. 361. Cottrell machine. — An American two-re vohition ma- chine. 310. CorXTKR. — A person respons- ible for tlie proper conuting of all Avork wiien printed. 349. Counter-shafting. —A shaft connected with the main shaft in driving machinery. 257. Creamy paper. — Paper with a slight tone is thus descril)ed. 337. Cropper. —A short term for the " cropper " small })rinting pla- ten machine. 275. Cropper machine. — An Ame- rican small treadle platen ma- chine made by Mr. Cropper. The original one M'as the "Minerva.'" 275,276. Cross-hars. — The bars which divide chases into sections — tixed in cast chases, but gener- al Iv movable in wrought. 58, 106. Crossley's (Jas en'(;ine. — Usually horizontal in shape and occasionally veitieal. 2()2. Cross-lines.— Siiort displayed lines, such aschapter or section heads. 83. ClRYED lines, method of making. 123. ("rsToM of the HorsE. - Cer- tain rules and regulations in vogue in any particular print- ing othce. 81. (Jut away. — To lower or cut away any [tarticubir part in a making-ready sheet. 221. "Cut" edges. 3.56. "Cut" ink. Special ink for the ]>rinting of illustrations. 215. Cut out. — To cut out an over- lay, or cut away in a making- ready sheet. 238. Cuts. — This is a technical ex- pression for an illustration of any kind — electrotype, Avood- cut, or zincograph. 238, 294. Cutting machines. — Appli- ances for cutting paper. 68, 345, 346. CUTTING-OUT KNIFE.— A sharp- pointed knife nsed in making- ready. 203. Cylinder, altering the impres- sion of the. 301. Cylinder galley press. — A small i)ress for pulling galley proofs by means of a hea\y roller or cylinder pushed along l»y hand. 66. Cylinder machine.— A print- ing machine giving the im- pression by a cylinder instead of a platen. 271. Cylindrical ink table. — An ink talile Avhich revolves by a handle, and thus gives the ink to the roller, instead of bray- ing out l)y the tool for that purpose. 200. " Deck" principlf:. — Applied to the l)uild of a rotarv ma- chine. 319. Deckle. — The raw, rough edge of paper in liandmades is thus termed. 328. Dele. — To omit or expunge, in- dicated thus (^ 1 15. DeaH'. — A size of i)rinting jta- l)er, 22J, x 17^ inches; writing- paper, 20 X 15.', inches. 331, 334. Descexdinc; letters.— These are all letters with down- strokes, thus — p q y, etc. 24. Diaeresis. -An accent with 408 PRINTING two (ler, 35 x 22^ inches. 331. Do V BLE elephant. — A writing paper, 40x26^ inches; draw- ing, 40 X 26 inches. 334. Double FOOLSCAP.— A printing paper, 27 x 17 inches; writing- paper, 26 A X 16g inches. 331, 334. Double frame. — A frame to hold two pairs of cases up at one time. 36. Double imperial. — A printing paper, 44 x 30 inches. 331. Double letters. —Diphthongs and (dd-face letters, vo, (£, ft, 61, etc., are thus called. 13, Double medium.— A printing paper, 38 x 24 inches. 331. Double narroav. — Furniture six picas in width— double the width of a narrow. 52. Dol'ble pica.— The name of a fount one size larger than Paragon, and one size smaller tlian Two-line Pica — it is two Small Picas in depth. 26, 27. Double platen :\iachine. — A machine, someMhat out of date, Avith a flat impression printing at both ends. 271, 284, 285. Double post. — A p rint ing paper, usually 32 x 20 inches. 331. Double pott. — A printing paper, 25 x 15^ inches. 331. Double royal. — A printing papei-, 40 x 25 inches. 331. Dressing a forme. —,S'cc Clothing. Drop- BAR perfecting machine. — The laying-on is performed bytlie"drop-l)ar"' action. 316. Droi'PED HEAD.— Chapter or lirst pages driven down at the top are thus called. 88. Drum, reciprocating, — At- tached totheinking apjmratus of a machine. 291. Drying room. — For printed Avork, heated by steam or hot Avater. 350. Duct or ductor.— A reservoir Avhich holds the ink in a ]>rint- GLOSSARIAL INDEX 409 ms. 2(}<)-209. ]•] L E ( ' T R O T Y P E P L A T E. — A printing surface i)rodaced by a galvanic deposit of copper, afterwards backed up with type-metal. 230, 245. l^LEPHANT. — A printing ]iaper, 30 X 23inches; writingor draw- ing paper, 28 x 23 inches. 334. Kleven POINT. —Type body etjual to Small Pica old stand- ard. 32. Klongated. — A thin and con- densed display ty[)e. 20. Mmpepo!!. — A writing or draw- ing paper, 72 x 48 inches. 334. Em (,»rAi). — A (juadrat cast one em S(|uare to any particular body. 13, 28. Em rules. —Rules cast on an em of any particular body — a dash, or metal rule. 13. Endless papei:. — Pajier in reels — not in sheets— used for rotary machines. 130, 332. Engr.\.vin(; on metal plates. 367. Engine sizing. — As used for machine-made papers. 329. ENfiLlSH. — The name of a type one size larger than Pica, and one sjze smaller than (Ireat i*rimer. 26, 27. En QCADS. — Spaces two to an era of any particular body. 13, 28. Equivalent weights of pa- per. — Thedillerencein weight between tw'o sizes to compen- sate for a larger or smaller sheet. 332, 335, 337. EsTAP.LisHMENT. — A workman on iixed wages is said to be on the " establishment." 176. Examination papers. 375-400. Extras. — The charges involved on com])osition over and above the fixed price per sheet of the . text type. 177. Face of a type. -The printing surface of any letter. 23. Fair size, fount of. — When the whole twenty-six letters of any one fount measure at least twelve ems of its own body. 23. Fancy iules. — llules other than })lain ones of various de- signs — some short, as used between sections. 50, 121. Fancy types. — Founts of tyi»e of various kinds used for job- bing jturjioses. 19, 119. IvVSTKNING FOKME ON PRESS. 220. FkeD!Ng-i;oar1). The part of a machine from which the pa- per is fed in. 301. Feet of .\ press. —The bottom of the legs of a ]uess resting on the groiind. 194. Feet of T^"PE. ( )bvioiTslv that 410 PRINTING part on which the letter stands. 23. Figures. 13. modern and old style. 16. I'lLLiNG IN.— Putting sheet'; of paper, after printing and dry- ing, between glazed boartls previous to pressing. 352. Finding the pitch. — Seeing that the grip])ers of the nia: chine will take the correct amount of margin on the lay side of sheet. 291. FiNGKRS. — The grippers which hold the paper in printing on a machine. 290. First proof. — The first pull of aforme after composing, which is read for the first time from the copy. 113, 188. Flat- BED principle. 322. Flat paper. —Paper in reams not folded or quired. 330. Flat pull (or laipression).— A simple proof without under or overlaying. 241. Flemish black-letter type.— Designed by Fleischman in the eighteenth century. 17. Fly-title. —The half-title in front of general title, or di- vides sections of a work. 91. Folded paper.— Paper folded in half or quire fashion, not "fiat "or "lapped." 330. Folding. 353, 355. FoLDiN(j apparatus.— Part of the accessories of a rotary machine. 324. Folding chases. — Made in pairs or sets of four to print from paper in double or quad sizes. 58. Ft)OLSCAP. — A printing j>a}>cr, 17 X 13i inches. 331." FoOT-STiCK. — A sloping piece of furniture placed at the foot of pages. 53. FoRE-ED(iK. — The front edge of any book, which is distinct from the head and tail. 106, 1 10. Foreign or classical langu- ages. — Greek, Hebrew, and German. 151. Foreign words. Rule for set- ting up. 187. Forks of a machine.— For holding rollers. 289. Forme. — Page or pages of type imposed in a chase constitute a "forme" — sometimes si)elt "form." 53, et jja.ssim. Forme carriage or trolley. — F'or moving heavy formes. 1 18. Forme racks. 61. Fount of type, A complete. 12, 13. Four-reel MACHINE.— Arotary printing from four rolls. 319. Fourteen point.— Type body equal to English old standard. 32. Fractions. — Sometimes cast in one piece, termed "whole," and occasionally in halves, and called "split." 14. Fractur. — German exi)ression for their text or black-letter characters. 165. P'rame rack. — A rack attached to the frame for cases not in immediate use. 36. ' ' French " rules. — Short orna- mental rules of either brass or tyi)e-metal. 121. Friar. — Alight orl)roken]tatcli in a printed sheet. 226. Frisket. — A tliin iron frame joined to the tympan. Its object is to prevent the sheet being dirtied or blackened, by pasting a sheet over the frame and cutting out only the parts to be ]>riuted. 198. cutting the. 221. Frozen out.— In olden times, before offices were warmed, printers were occasionally frozen out. 227. Full point. — Technical name GLOSSAEIAL INDEX 411 for a i)erio(l or "full stop" — a mark of punctuation. 80. FrKNiTUKE.— The wood used in making margin fora])rinted sheet, the thinner kind l)eing usually called " Re-let." Sometimes French metal fur- niture is used. 51, 52, 111. FrRNiTiRE CAI5INKT.— A spe- cial case with divisions for holding various sizes, -to. FUKXITURE GAUGE.— A gauge used in measuring the furni- ture of a forme before sending it to press. 112. Galleys. — These are wooden or zinc receptacles for holding- type before making-up into pages. 47, 48. Galley rr.Ess. — An appliance for j)nl ling proofs of slip matter. m, 67. Galley rack. — Receptacle for galleys. 66. CJas ENGINE. — A motor pro- pelled l)y gas of diti'erent man or horse powers. 2()1 , 262-2()6. Gas motors. — Engines of vari- ous kinds, some horizontal and others of vertical shape. 260. Gas Suction Plant. 265, 266. GATHERiN(i. — When a volume is wholly ])rinted ott', the sheets after drying and i)ressing are gathered in single copies of complete books ; in half-sheet • work therewonldbetwocopies on. 352. Gai'GE. — A gauge to regulate length of paue or margins. 81), 110.112. (JALiiE IMNS.— Small steel i»ins with teeth, for securing the lay on small platen nuicliines. 279. Geai:ki) inkin(; apparatus. 292, 293. Geared iiollers. 291. (Jkal-A type one size larger than IJrilliant and one size smaller than Diamond. 27. (Jeneral expenses.— Distinct from overhead expenses. 362. German.— Plan of cases and rules for setting uj). 165-169. (Jerman cases.— These are cases of a special lay for founts used in composing that lan- guage. 166. (iERMAN SCRIPT, Si»ecimen of. 169. Gill's machine. — A hot-ndl- ing machine for drying and pressing work as it is printed off — thus greatly expediting delivery. 344. ( tLAZED boards. — Millboards, very hard and highly rolled, used for | >ressing printed sheets in the warehouse. 342. sizes of. 342. Glazed surfaces, printing on. 234. Gold bronze. — Very fine pow- der used in gold printing. It is dusted on after the forme i.s printed with a ]»reparation sj)ecially made. 247. (ioLDlN(i .lORisEi;. — An Ameri- can platen machine. 280, 281, 282. (iooD COLOi'l{. W'lien the ink is pro])erly applied to a sheet — neither too much nor too little — but of a good and even depth. 225. (JORDON press. —A suiall treadle platen machine made bv Messrs. l*o\vell and Son. 280. GOSS ROTARY. 322. (JRAYE ACCENT.— A sign over a letter — thus, a. 13. (iR EAT PRIMER. — A ty|)eonesize larger than English and one size smaller tlian l*aragon. 26, 27. Greek, rules for com[)osition of. 151-158. 412 PRINTING (4i{EEK CASES. — Tliese are cases of special lay for composing works in that language — the ui»i)er case being especially coniidicated by reason of the many accents re([nire(l. 152. Gk I PPER o F M ACH IN E. — The fin- gers Avhich seize the sheet when fed in to the mark. 290. Gkipfeu ]>erfecting machine. — Applied to those machines which receive the paper by the "gripper" method. 316. Groove of type. — The hollow- between the feet of a letter. 23. Guillotine CUTTING :machixe. — A machine made for cutting paper on the "Guillotine" principle. 345. Gun-metal shooting stick. — A locking-up stick tipped Avith gun-metal to render it more durable. 57. Gutter. — The " back" margin or furniture of a sheet. This is the j)art of a sheet "which when folded falls in the back of the l)ook. 106. Hair leads.— Very thin leads — mostly sixteen to a pica — rarely used nowadays. 48. Hair* s p Ac es. — A^ery thin spaces, used mostly for spacing out the letters in headlines of pages. 13, 28. Hal"f-1]Ound.— A style of land- ing having leather Itacks and corners. 350. Half fi!AME.— Small compos- ing frames made to hold one pair of cases only. 38, 40. H A L F - s 11 E E T. — Uookwork is sometimes printed in " half- sheet " fashion. When thus printed there are two coi»ies on one sheet. 95. Half (or modinm) tints. —A term api)lied to the jmrts of an illustration of partial depth. 237. Half-title.— The sub-title in front of the full title. 91. Half-tone blocks. — A process of reproduction as distinct froni line blocks. 240, 369. Hammer.— The ordinary tool used on press or machine. 202, 302. TI A N D M a D E p A p E R. — Paper made entirely by hand — a slow and tedious process — cliieHy used for editions de luxe. 328. H A N D i\i A D E RE A MS. — These generally run 480 sheets to a ream — occasionally 500, or even 516. 330. Hand roller. — Applied to the press roller used by machine minders in pulling a proof to obviate running up colour with the machine rollers. 204, 294. Hanger.— An iron bracket at- tached to the ceiling to hold shafting. 261. Hard impression. — Too much "pull" on the forme, but sometimes necessary for cer- tain classes of work by reason of paper, etc. 220, 296. Hard packing. — An American system of making-ready for printing dry paper. 295. Hard sized papers. — As dis- tinguished from soft or un- sized ones. 329. Head. — The top part of a press, or the top part of a page. 88, 194. Headings, to work, at press. 234. Headline.— The top line or heading of the page which runs throughout the book. 88. Heads. — A term applied to the margin of books at the top of the ])ago. 10(i. GLOSSARIAL INDEX 413 Heap. — A workinu ov pile of printed or white piii)er. 200. Hebrkw, rules for c()ini)osition of. 158-165. Hebrew cases.— Cases of spe- cial lay used for composing hooks in that lantiiiage. 159. Height to papeh. — A general expression to denote the height of type. French tyi>e is slight- ly higher than English, conse- quently its " height to paper " is greater. 24. Herring honing.— This is a fault in folding Ccaused by not holding the folding stick at a pro])er angle. .S58. High.— Tyjte or blocks which stand higher than the rest of the forme. New type is higher than worn type. 221. liOE MACHINES. — ^Machines of various patterns made by Messrs. Hoe and Co. 325. Horizontal steam engine. — Distinct from the uj>riglit or vertical one. 25(5, 25S. Horse. — An iiudined stage set on the bank to hold the heap which has to l)e ])rinted. 199. lloRSE-l'OWEH. — The driving ])owerof engines is determined by horse-power. 200. Hot rRESSiN(}.--A method of pressing by heated jilates in- serted at intervals. 348. Hot rolling.— a method of (Irving and pressing by hot roils. 343. HoiRLV RATES. —The dirterent departmental costs ])er houi-, exclusive of profit. 303. IIVDIIAULIC TRESS. — One in which the power is ajtplied by mean.s of water pressure. 340. ILLU.STRATED AND COLOUR WORK. 236-247, 295. Imperfect rAi'Ei.'.— Keams of paper not made up to the full number of a jtrinter's ream, i.e., 516 sheets. Handmade, drawing, and writing pajjers are generally imperfect, and run 472, 480, or 500 sheets to the ream. 330. Imperial.— A printing paper, 30 X 22 inches ; writing pa])er, 34x22 inches. 331, 334. Imposing stone. A ])erfectly smooth stone or iron surface on whiclj formes are imiwsed and corrected, embedded in a strong wooden frame on legs, if stone; if iion, laid on the frame. 61. Imposition.— The art of laying pages down so that when ))ii)ited thev fall corrcctlv in folding. 94.' Imposition schemes. — The various schemes or i)lans by which pages are laid down for imposition. 97-105. Impression. — The ]>ressure ap- plied to the forme by means of a platen or cylinder to give a print from type. 220. Impression cylinder. — The surface which takes the paper and comes in contact with the ty])e or plates. 289. ImpPvEssion of the cylinder, altering the. 301. 1 M P R E S S I O N S C R E W S. —The screws which regulate the amount of i)res.sure in a ]>rint- ing press or machine. 294. I M P R E S S I ( ) N SHE E T S. -The sheets which are placed in the tympan or round tiie cylinder to receive the im- ])ression. 220. Imprint. — By an old Art of Parliament a printer is re- quii"ed to attix his name and address toawork(with certain exceptions), and this is termed an imprint. !)!. IN( UT NOTES. — Sideiiotes 414 PRINTING which are let into the text instead of the margin. 90. Indent. — A line set back a little ; for instance, the coni- niencenient of a paragraph, ■which is generally indented an em. 82. Index. — The sign of a hand or list S'^. 18. Also the glossarial index end of this work. 401. Indexes, rnle for setting np. 91. India proofs. — Artists' or en- gravers' proofs pnlled on india paper. 237. Ink, component parts of hlack. 216. management of. 214-217. qnick-drying. Used for dry papers. 290. reci])e for black. 210. Ink p.ravek. — A small wooden implement for rubbing out the ink on the table. 201, 282. Ink cylinder.— a small metal cylinder contained within the d'uctor. 288, 289. Ink ductor.— The receptacle similar to a trough which holds the ink at the end of a machine. 276, 288. Ink kniee.— The long blade in the ductor which regulates by means of keys the amount of ink to be given at each impres- sion. Also a small hand-knife used at press. 202, 288. Ink mills. — Appliances for grinding. 216, 217. Ink slau.— The table on which ink is distriliuted, either at press or machine. 201, 210. Ink slice. — .\ small iron im- plement for lifting the ink out of the can. 201. Ink sri'i'LV on machine. 279, 301. Ink table, — The surface on which the ink is distributed. 200, 201, 202, 289. Inkers. — The lar«re rollers on the printing machine which apply the ink to the type. 288. Inking apparatus, geared. — All up - to - date machines have this system attached. 292-293. Inking ball. — The old- fashioned method of applying ink to the type l)efore rollers were invented. 205. Inking distributor of Crop- per. 276. Inking, system of, older method as used for Wharfe- dales. 288, 289-293. Inks for trichromatic printing. 253. Inner forme. — The pages of type which fall on the inside of a printed sheet in " sheet'' work — the reverse of "' outer " forme. 94. Inner tympan.— The smaller and inner of the pair. 198. Inset. — A sheet, or part of a sheet, to be placed inside an- other sheet to complete se- quence of pagination. 93, 94. Inside reams"— (lood and se- lected paper — ajiplied more especially to drawing or hand- made papers — of 480 sheets ; mill reams of 472 sheets con- tain top and bottom "out- side " quires. 330. Intaglio. — Printing, such as from copperplate — the reverse of " relief " i)rinting. 1. Inverted commas. — Extract matter or names of works are l)laced between inverted commas, thus "and." 80. Italic. — Ty2icsofthisr]iariU'tcr. 16. mode of expressing. 82. Its own body.— This term is applied to the text type of a work to distinguish it from the note or appendix types, usuallv smaller. 84. GLOSSARIAL INDEX 415 .1 KJGEK. — A small box with divi- sions to h(>ld ])ecnliar sorts, usually made of (|uaUESTiONS IN, set for Clerks in H.M. Stationerv Ollice. 393-4UU. L.\ID paper. — Paper showing the wire or dandy marks. 328. Lapped paper. — Reams of paper sent in Hat, i.e., not folded, with the two ends lapped over — thus being di- vided into three. 330. Large cards. —A size of card, 4^ X 3 inches. 338. Large post. —A size of writing- paper, 21 ■; 161 inches. 334. L.VY. — This refers to the i)Osi- tion of the print on a sheet of paper. Also to the order in which tvpe is laid in cases. 41 72 222. Lay of booiv cases. 41, 72. of (Jerman cases. 166. of (Jreek cases. 152. of Hebrew cases. 159. of music cases. 171. of news cases. 73. of sheet, centring. 235, 277. Lay marks. 278. Lay, method of obtaining the, 235, 278. Layer on. — The feeder on a printing machine. 301. Lead cutter.— A machine for cutting leads. 68. Lead and reglet case. — A cabinetwithdivisionsfor hold- ing various sizes. 44. Leaders. — Dots or full points cast on an em of any particu- lar body, thus ... 13. Leads. — Strips of lead cast to ditl'erent thicknesses and cut to various sizes. 4S. number of, in a pound. 49. required to justify with type. 183. weight of, required for a job. 49. Length of page, determining. 89. Lengths and widths of pages for book work. 180. Letter. — A general term for type as a fount. 84. distinctive parts of a. 23. Letter A Ls. — As ai)plied to errors in setting up or on ]Moofs. 7(). Letter board. — Another term for a laying-up board. 64. Letter mould. — The appara- tus used for hand casting of types, 3, 4. Letterpress. — Printing from type as distinct from litho- graphic or plate printing. 1. Letters, classilkation of. 24. 416 PRINTmG Lever coniposinjj; stick. — The slide-fastener consists of a thumb lever. 45. Liberty platen machine. 280. Lift. A handful of printed or un printed paper is designated a lift. 850. LitJATi'RES. — Two or more let- ters cast in one i)iece, such as a or ffi. 13, 15. Light tints. — Thelighterparts of a cut in printing. 237. Lightning proof press. 67. Line process p.locivS. — As dis- tinct from half-tone blocks. 368. LiXKS PEP. thousand, table of number of. 181. Linf:s or words broken. — How to express on ]m)of. 186. Linotype composing machine. 131-137. Lithography. —Printing from stone or zinc. 365. LocKiNG-up apparatus. — Ap- ])lied to the various kinds of l)atent fastening, such as screws or iron Avedges. 54. Lock-up. — To fasten up tightly the quoins of a forme by means of a mallet and shoot- ing-stick. 53, 113. Lock-up chases. — Special chases made in order to dis- pense with large quantities of turnituie in lilling up spare room in formes or on the l)ress. 60. London scale for type compo- sition, abstract of, 178. Long cross. — The longest cross-bar of a chase. 58, 106. LoX(; letters. — Accented let- ters used to denote contrac- tions or [)r()nunciation, as ii e i o u, etc. 14; .see also 24. r.ONG primer. — A type one size larger than ]>ourgoois and one size smaller than Small Pica, equal to two Pe.uls. •iKi, li/, Low. — When letters or other parts of a printed sheet do not show up clearly they are said to be "low." 221. Lower case. — The case which contains the small letters, points, and sj)aces — the lower of a pair of cases. 40, 42. Lubricating. — The act of oil- ing any part f)f a i)ress or machine. 227, 302. Lubricators. — Small glass globes placed on the shafting to lubricate the shaft. 260. Lug. — When rollers are tacky or stick together thev are saitl to lug. 301. J^YE. — The i)re])aration used for cleansing type after printing. 87, 229. " Lye jars. 228. Lye trou(;ii. — The rece[»tacle for holding lye. 228. Machine MINDER.— Theskilled worker who is responsible for the care of a machine. 302. Machine paper. — Paper other than that made by hand. 328. M A c H I N E P o I N TS. — Special ]ioints which are used in the machine department, and dis- tinct from press points. 301. Machine printing. 270-274. Machines, care of. 272. classification of. 271. laying down. 271, 302. M ACKLE. — A printed sheet with a slurred appearance, owing to the frisket dragging, or a ilefect in the iuipressioiL 229. iSIVHOGANY composing stick. — Principally used for news- work. 44, 46. Make even. — In copy with long paragraphs, compositors have sometimes to iinish their por- tions at the end of a line, in order to expedite the closing GLOSSARIAL INDEX 417 u]) of " tiike^." Tlie>' uro tlioii said to "make oven." \'2{). Makh of rAPEit.— Applied to the whole makiiii;" of a special lot of papers. 831. Making makgin.— To give the ]»ioj>er proportion of margin or fnrniture to a forme i)ie- paratory to imposition. 105. Making inieasure.— To make the comi)Osing stick up to a given measure. 78. Making - keady. — Preparing for printing by patching up or cutting awav, etc. 219, 220, 274, 294,^295. "^ • by the old method. 291. Making-up into pages. 88. Mallet. — A -wooden hammer with a large heail used for locking-up formes. 57, 302. Manuscript copy. 82. Marginal notes. — Usually called sidenotes ; sometimes incut, or let into the matter at the side. 89. Margins, printer's delinition of. 106. Marinoni lock-up. 54, 55. Marinoni machine. — A French printing machine of rotary make, invented by a person of that name. 324-325. Mark. — This refers to the mark to which a sheet is laid in printing. 316. Marks of reference.— Signs of various kinds used for notes, such as * f || IF. Some- times superior figures or let- ters are so used. 90. Matrix. — The cop])er mould with a punch struck in by which tyi)e is cast; also called a "strike." 3. MatteI!. — Another term for composed type. 47. Measure.— The given width of a page of type. Measures are generally made to pica ems, but soiiict iiiu's in narrow or (loublo-cer, 472 sheets to a ream; if all inside (piires, 480. 330. MiNERYA machine.— A small platen jobbing machine — the original " Crop[ier '' machine. 275, 276, 281. Minion. — A type one size larj^er than Emerald and one size smaller than Brevier. 26, 27. Minn I KIN. — A size of type smaller than Urilliant. 27. Miss. — An omission to lay a sheet lan of. 73. News cn.MPOsiNc; STICK. 44, 4(). News hands, (jualiHcations for. 120. Newspapki; (II a ses. --Spe- cially made chases to alloM of the i)ages Ijeing laid close- ly together on tlie machine. 58. Newspaper work in compo- sition. 129. New York composing (quad- ruple frame. 39,41. Nib of setting rule.— The nose by which the com{)ositor lifts up the rule when the line is finished. 46. Nicholson's machine. — This machine v^'as devised by AVil- liam Nicholson in the eigh- teenth century, and was the forerunner of all subse(|uent* machines. 285. NiCk. —The groove or grooves jjlaced in the shank of a letter to assist composition, and to discri minate between ditlerent founts. 23, 24. Nine point.— Type body e(pial to Dourgeois old standard. 32. Nipping press. —A small screw press for the more expeditious cold-pressing of jobs. 342. Noiseless forme carriage. — A small trolley with india- rubber tyred wheels. 118. Nonpareil. — A type one size larger than Pearl and cme size smaller than Emerald — half of a Pica in depth of bodv. 26. 27. Xu.MP.ERrNG or paging by me- chanical aids. 357. Numbers, Kuleforsetting. 187. j Numerals. — Numbering by means of Koman numerals, i, ' ii, iii, etc., instead of Arabic iigares, 1, 2, 3, etc. 91. Octavo. — A sheet of paper folded into eight — shortly written thus — 8vo. 94. Octodecimo. — A sheet folded into eigiiteen leaves. 94. OurUPLE MACHINE. -A rotarv GLOSSARIAL INDEX 419 (lolivcM-iiit;- t'iulit copies from f- to the old or antique style. 14, 1"), 20. Old style.- -Founts of revived anticpie type. 14, ].">, 20, 2(5. Otto (Jas en(;ine. — (Jas motor especially well adapted for drivin*^ printing machinerv. 2(51, 262. (Jut.— An omission of a word or words in settin^j up. 114. Out OF R EGiSTEi;.— When pa^es do not back one another line for line, or at head and foot, throutih bad .^auuing of pages or furniture. 224. OUTER FORME. — As distinct from the inner one of any sheet. 94. Outer tympan. — The larger tym]ian, into which the inner one tits. 198. Outside reams. — Reams of ]>apev made uj) of outside or dumaged sheets. IVM. OVEr.HEAD EXPENSES. — Dis- tinct from general expenses, which see. .*}(53. Oyerlay. — 'I'o make ready by overlaving — the reverse of underlaying. 236-243, 298. Overplus. — The "])lus" or "over" copies of a definite number in printing. 228. (>\ki;run. — To re-arrange or re-make-u[) matter after dele- tions or insertions. 114. OvEiis.—Scc Overplus. Oxford corners. —Borders with mortised corners, thus 122. t Packing of printed work. 353. Page showing corrections. 116. with proper margin. 108. Page cord.— A kind of cord, the thickness of twine, for ty- ing-up pages of type. 69, 91. I* A G E G A U G E. — A piece of notched reglet used for mak- ing-up pages to a uniform length. 89. Paper. 328-339. care of. 328, 347. drawing. 329. equivalent weights of. 332, 335. handmade. 328. printing. 329-334. relative weights of difier- ent reams. 333. sizes of l)rown. 339. sizes of letter and note. sizes of printing divided. 336. table for giving out. writing. 329. Paper, some suggestions testing. 331. Papers, coated. —Frequently called "Art" j^apers — the sur- face being given by the use of somemineral [ueparation. 295. Papers, scJ;-on'. 228. Paragon. — A type one size larger than (Jieat Primer and one size smaller than Double Pica. 27. Parcel of paper. — Applied to the whole making of any spe- cial lot. 3,30. I'arcellinc; up work. 355. Part>oe machine. — A rotary 338. sub- 336. for 420 PRINTING inachiiie for iicws[)apcr work invented l>y ^Messrs. Pardoe and Davis. 327. PASTE-roiNTS. — Very fine points — usually drawing-pins —used for very closely regis- tered W' ork on press. 223, 246. Patch up. — To overlay or bring- up an impression sheet with pieces of thin paper. 221. Pearl.— A type lates for the intaulio method. 372. Pica. — A type one size larger than Small Pica and one size smaller than English — the body usually taken as a stand- ard for leads, width of meas- ures, etc. 26, 27. Pica -GAUGE. — A type scale or measure made to pica ems. 110. Pick. — A speck or blur caused l)y dirt or l>adly distributed ink on the face of a letter. 235. Pie. — Type broken or indiscri- minately mixed. 85. Pinched post. — A writing paper, ^-mall post, 18^ x 14| inches. 335. Pin-mark. — The slight mark in the side of a type near the top of the shank made in cast- ing by machinery. 5, 23. Pit. — The hollow cavity in the floor under a machine for ac- cessibility to the under parts. It is sometimes also neces- sary for the steady working of a machine. 272. Pitch. — Placing the forme on a machine to a given position, in order that the type may be printed in a correct position on the sheet. 291. Pitch, finding the.— An ex- pression used in obtaining the precise lay on a machine. 291. Plain types.— As distinct from fancy or jobbing founts — generally book-founts. 119. Planer. — A flat smooth piece of wood used for levelling the tvpe before locking-ui). 57, 113. Plate printing. — Intaglio printim;' — the reverse of re- lief, i. Platen jobbing machines.— Worked bv either steam or foot. 271,^280-282. GLOSSARIAL INDEX 421 Pi.ATKX :\i\ciiiNK. — A printinj;- uiaoliine which has a Hat impression — not a t'\ liiidiical one. 271, 283. Plus. — Over copies to any given nnniher in printing off. 228. I'OFNT-iioLKs. — The pnnetnres ni.atle in the sheets hy t!ie pins or spnrs of the points. 222. Point sckews, — Scre^vs for fastening the points on the tynipan. 22'>. Point 8Ystk:\i of tyi)e hotlies.— Keckoned on a hasis of 12 points to a pica. 82, 33, 183. Points. — Long thin pieces of iron with a ])in or sjtnr at the end, nsed for ensnring the correct register of the sheets in i)crfecting. 222, 223. elhow (twelvemo). 223. fixing on press. 222. octavo. 223. ■ paste. 223, 246. Polks for drying printed work. 350. Post. — A printing paper. 20 x 16 inches. 331. Postkk stick. — A long wooden composing stick, 46. Pott. — A printing paper, 15ixl2Unches. 331. P K E L I :\u'n a ii y.— Any matter coming before the main text of a work — title, preface, con- tents, etc. 90. Pkess proof.— The final proof passed by the anthor or pub- lisher " for press." 189. Press, working at. 226, 234. Presses, classification of. 197. Pressing boards. —The glazed boards used for pressing printed sheets, 342. Pressmen.— The skilled work- men who manipulate hand- presses. 1 90. Press work. — Printing by liand-presses. 190. some liints (»ii. 233. Prices for com})osition, Scale of London. 175-179. Primer (also called phima).— In reading a work sheet by sheet the first word of the en- suing signature is marked ])y the reader as the "})rimer." 188. Printers' ream.-t-A perfect ream of 516 sheets. 228, 330. Printin<; of cuts. 236. on glazed surfaces. 234. Printing, knowledge of. — (^hiestions set for Clerks in 11. xM. Stationery Office. 393- 400. Process blocks. — Illustrations in relief i)roduced by any me- chanical process. 2, 239. Production and selling, on cost of. 358-364. Proof reader. — A general term for the "corrector of the press." 185. Proofs, clean. — Pulls after cor- rection — distinct from "first proofs." 118. Publishers' binding.— Cloth case-work. 356. Punches. — The small steel dies used for punching into the matrix. 3. Punctuation marks, spacing of. 80, 186. Pyramid geared rollers. —A new arrangement where the rollers are }»iled in pyramid order. 293. Quad crown.— A printing pa- per, 40 X 30 inches. 331. Quad foolscap. — A printing paper, 34x27 inches. 331. Quad pos'J'. — A jirinting paper, 40x32 inches. 331. Quad pott. — A printing i)aper, 31 X 25 inches. 331. Quadrats. — Large metal s])aces of various sizes for fill- ing up shoit lines, etc. 13, 28. 422 PRINTINa Quadruple machine. — A ro- tary delivering four copies from two rollsof double width. :nd. Q U A R T E R - B OU N D. — A hook with cloth sides hut leather back is so described. 356. Quarto. — A size f,nven when a sheet is foldearcels or bundles of a certain size — a printer's ream being 516 sheets. Handmade and draw- ing ]»apers slightlyditler inthe numl)er of sheets, sometimes 472, 4S0, or 500. 228, 330. Red ink, printing electros with. 245. Reddish Jobber platen ma chine. 280. Reel of paper.— The paper made in continuous lengths used for rotary ]irinting ma- chines. 332. Reference marks. — Used for notes, such as * + J § II H. Sometimes figures or letters are used. 13, 90. Reference, works of. — As used in the Reading depart- ment. 189. Reglster. — The exact adjust- ment of pages back to back in printing the second side of a sheet. Cr2, 222, 246, 301. Reglet. — Thin wooden furni- ture up to Two-line Great Primer generally comes under the head of "reglet."' 51. Reiteration. — The second side of a sheet in printing. 224. Relative wei(;hts.— The dif- ference in weight of any reams between printing, writ- ing, or drawing papers. 333. Relief printing. — Letterpress and block printing comes under the head of "relief," as distinct from lithography or plate printing. 1. Removes.— The ditl'erence be- tween one size of type and another is expressed bv this term. 90. Retree. — The outside, rejected, or damaged pajjerof different reams, marked thus x x in invoicing. 331. Ride IIS and rollers, geared. — The up-to-date method em- ployed for machines. 291. Riggers. — Wheels attached to shafting for transmittingdriv- ing power to a machine. 260, 261. Rise. — A forme is said to rise when it springs through bad locking-up and the type gets GLOSSAEIAL INDEX 423 oil" its foot. The term is also used when ([uadiats and furni- ture bhick in ])rintin^' throujili imperfect justilication, llo. lIlSEKS. — Wooden or metal blocks for mount in^i;' stereoand other [•lates. •2'Ml KOLLER com])osition, recipes for. L>()4. Harinu a. 211. kettle. '20(1 TiOLLEii FoiiKS. — Iron rece)>- tacles to hold the spindles of the rollers. 289. Holler frame.— Made of iron and used for press rollers. 205. Holler moulds. — Apparatus of various sizes in which roll- ers are cast. 207. luhricatino'. 210. Hollers. — Made of a composi- tion, and used for applviiiu ink to the type. 204-213'. arched. 211. casting of. 209. cooling- of. 212. ■ cracked or cut.' 212. damp or greasv. 212. dimcult. ■ 212-218. drying or Avarming. 21o. facts about. 210." good wearing. 211. keeping of. 213. making of. 206. out of use. 211. preserving of. 213. treatment of old. 210. too new. 213. warming of. 212. warihing of. 20!>, 211. Hollers, distributing. — Those which take ink from the \i bra- tor and distribute on the ink- ing table. 289. HOLLINCJ AT PRESS. 226. HOLLINO OF SHEETS. —As Used after printing of!" to give a linish. 241,248.296. HOMAN.--Thc |»articular kind of type in which book and other work is composed (such as this fount), as distinguished from italic. Called "An- tiqua" by the Germans. 12. HOTARV MACHINES. 271, 318- 327. HOTARV TVl'E -CASTING MA- CHINE. 7-11. Rotten. — Term ap[)lied to an unsound impression in j»rint- ing. 238. HOVAL. — A printing paper, 25 X 20 inches ; writing paper, 24x19 inches. 331,334. HlBRICATED LETTERS. — Capi- tal letters printe2. 424 PRINTING SCALEBOARD. — Very tliin strips of wooden furniture used for obtaining close register in printing. 52. Scandinavian.— A platen lua- cliine with single cylinder, in- troduced many years ago into this country l»y the inventor — a Scandinavian. 271, 283, 284. Screw chases.— Chases mostly used for newspaper work, 11 1- ted with screw s to obviate tiie use of wooden quoins. 54. SCHEW^ COMPOSING STICK.— The old-fashioned composing stick is fastened up by means of a screAv with a slotted head. 45. Serif. — Tlie fine lines on the to}) and bottom of a letter, thus H. 23. Set. — A recognized term for "com[)Osed" — to "set ".type is to " compose " it. 47. Set-off.— ^V hen the ink off-sets from one sheet to another. 316. Set-off papers.— Special pa- pers used to reduce the set-off in printing. Oil, turpentine, or glycerine may be applied to the sheets for this purpose. 228. Setting rules. — Brass rules used in setting type, shifted line l)y line as linished. 46. Setting up type, method of. 79. Seven point. — Type l)ody equal to Minion old standard. 32. Sewing. — Used for bookwork, and distinct from "stitching" or " stabbing." 355. Skx'I'uple MACHINE.— a rotary del i veringsix coj)ies from tliree rolls of double width. 319. Shafting.— Revolving turned- iron )»ole susjtended horizon- tally to convey the driving ])ower to the machines. 260, 2()1. Shank.— The body of the letter or type. 23. Shears. — The ordinary imple- ments used for cutting short lengths of brass or leads. 69. SiiEEP's-FOOT. —A hammer wit n a claw at the foot. 203. Sheet, margins of a. 107. Shooting stick.— The imple- ment — generally made of box- wood, but sometimes of metal — used with the mallet in locking-up formes. 57, 302. Short cross. — The shorter and wider of the tM'O cross- bars in any chase. 58, 106. Shorts. — A term applied to letters with the "short "'accent over them, thus a e i 6 u. Also applied to copies printed oft" short of the number reijuired. 14, 227. Shoulder of type.— The Hat top of the shank of a type from whence the bevel to the face starts. 23. SiDENOTES. — Marginal notes as distinct from ' ' footnotes. " 90. Side-stick.— /Src Foot-stick. Sign a t u r e. —The letter or figuie in the white line of the first page of a sheet, to guide binder in folding — also used by printers to identify any particular sheet. 92. Signatures and folios, table of. 96. Signs. 13, 14. Single cylindf:r machine. — Embracing stop-cylinder or any cl.ass of machine with one cylinder only. 271, 290. system of inking. 291. Single-feed machine. — As dis- tinct from a two-feeder. 310. Six point. — Type body ec^ual to Nonpareil old staiulard. 32. Sixteenmo. — A sheet folded into sixteen leaves— written shortlv. 16mo. 94. aLOSSARIAL INDEX 425 Sizes of types, coini)ai;itive. 27, 183. Skeleton forme.— A .special forme — usually of a broken and open uatui'e— made up for a subsequent printinj;' in an- other colour of ink. 126, 244. Slice. — A flat ^ide iron knife used for liftini;' iid<; out of the can. 201. Slukhi\(;.— A defective im- j)res.sion, Iniving a doubled or mackled appearance. 227, 300. Small capitals.— The snniller capitals laid in the u])[)er case, distinct from the full cai)itals, thus — PKIXTING, and indi- cated in MS. by two lines = underneath. 13, 82. Small cards.- zV size of card, 3J, X 2i inches. 338. Small pica.— A type one size larger than Long Primer and one size smaller than Pica, ei|ual to half the body of a Double Pica. 26, 27. Small post. ^ A writing paper, 19x15^ inches. 335. Soft - sized paper. — Special printing jia^ier manufactured with a very little atl mixture of size. 329. Soft tint.s.— The lighter jtarts of an illustration. 237. Solid matter. — Tyi)e com- posed without leads ; also aj)- plied to type with ]»ut few quadrats in. 4(). Solids. — The blacker or more solid parts of a woodcut or other illustration. 237. Sorts. — Tin; general term aj)- ]i)lied to any particular lettt-r or letters as distinguished from a complete fount. 13, 28, 30. Space box.— A small tray with six or eight divisions — a handy substitute for the " s|)ace bar-e." 114. Spaces.— Metal blanks cast to diH'erent thicknesses of their own bodies for placing l)et ween words and lilting up lines. 13, 28. Spacino, rules for. 77, 1S6. Speed rkioeps. — Iviggers, gra- duated to allow of the driving band l)eing shifted to increase or reduce runiiinu' power. 260, 2()l. Spelling and compounding of words, rules for. 187. Spoilage. —Applied to the sheets spoilt in i)rinting, some- times called "waste." 228. Spring (juide for cutting ma- chine. 346. Spring point.s. — These are a special kind of press points AN'hich as.sist in throwing the sheet oft" the spur of the })oint as printed. 223. Spur. — The short pin at the end of the point which pricks the hole in the sheet for registering puii)oses. 223. Square inch of type. 29. number of words in a. 184. St A BRING. — A reprehensible method of fastening leaves together. 355. Stacking of printed work. 351 . Standard line type.— A sys- tem of aligningalltheditterent fountson anyone Ixxly. 32,34. Stanhope press. — The lirst iron printing press made in the early eighteenth century. 191. Stationery Office, 11. M.— (^hiestions set for examina- tions in knowledge of print- ing. 393-400. Steam en(;ines.— Beanj, hori- zontal, and vertical. 255-258. Steam power. 254, 255. Stereo blocks, "French." 230. Stki!Eoi'vpk im^atks, mounting of. 231. 426 PRINTING Stekkotvpe wokk. 280. Stitching. — Used for pamphlet work. 355. Stock, keeping of. 354, Stones, ini])().sing. — Also called imposing "surfaces." 61. Stop-cvlinder machine. — A single cylinder distinct from a two-revolution. 287, 290, 302. " Stkaight-line ■' machine, -- A rotary in which the paper travels in a straight line from end to end of nuichine. 320. Strikes.— A term for type matrices struck from the ori- ginal punches. 3. Stroker.— A small implement, generally made of wood and tipped Avitli metal, for lay- ing on or "stroking in" sheets in a printing machine. 316. Stuff. — A slang expression applied to the material used for making paper. 329. Style of the house. — Sugges- tions for formulating some rules. 81. Suction Gas Plant. 265, 266. Super-calendered paper. — A class of paper well rolled or calendered. 295, 330. Superior figure s. —Small figures cast on the shoulder of type, generally used for foot- note reference, thus — ' - ^. 90. Superior letters.— Small letters cast on the shoulder of tyi)e, used for references or ahbreviations, as M'", N'% etc. 90. S U P E R R o V A l. — A printing pa})er. 27', x 20i inches ; writ- ing, 27 X "19 inches. 331, 334. Swash i>etters.— Seventeenth century italic cai)itals with tails and llourishes, thus — .A 'BT) c.ir .Xetc. 16. Table engine.— A small steam engine. 258. Table work.— Matter of four or more columns, which reckons as douhle composition in casting-up. 173, 177. T a b u l a r w o r k. — Three- cohnun matter, which reckons a (juarter or half extra in value of composition according to its nature. 173, 177. Tacky. — Kolleis to he in pro]ier condition ought to he "tacky," that is, should he slightly ad- hesive to the touch. 208. Take. — Each portion of copy falling to the share of a com- positor. 129. T A K e R - o F f. — The person , usually a lad, who receives the sheets as printed od", and phaces them on the heap. 283, 351. Taking-off BOARD.— That part of a machine where the sheets are laid oil' as jjrinted. 289, 309. Ten point. — ^Ty pe body eq ual to LongPrimer old standard. 32. Thick lead.— Cast four to a pica in depth. 48. Thick spaces. — Spaces cast three to an em of their oA\'n particular body. 13, 28. Thin fount. — When the lower- case letters a to z come within a certain limit, it is so reck- oned. 23. Thin lead.— Cast eight to a jtica in depth. 48. Thin spaces.— Spaces cast five to an em of their own j)ar- ticular body. 13, 28. Thorne composing machine. 149-150. Three-colour (Trichromatic) printing.— A method em- ployed in piinting by th.e u.se of the three juimarv colours. 128, 250-253, 371. Three-df:cker machine. — A rotary built with three r(dlsor GLOSSAEIAL INDEX 427 reels all placed one above the other. 319. Three - quarter composing FRAME. 38. Throw-off impression. — An apparatus attached to a ma- chine for tlirowini;- olltlie im- pression whilst running-. 279. THUMI5 LKVKi; COMPOSINCJ STICK. — A composinL,^ stick fastened by means of a small lever, instead of the screw with slotted head. 45. Thumbscrew composin(; siTCiv. — A eomiiosinsi; stick fastened with a thumbscrew, instead of the usual screw with slotted head, distinct from the "thumb lever." 45. Tint jm.ocks. — IJlocks or sur- faces used for printing coloured backgrounds. 12(5. Token.— Two hundred and fifty impressions are reckoned as a token. 235. Tommy. — An iron imidement for tightening up screws. It has a hole tlirough the head instead of a slot. ^ 288, 302. Town gas engine. 2(52. Transpose. — To shift w(n-ds, lines, leads, or any jiortion of matter. 115. Trays for wooden types. 120. T R E A 1) L E MACHIN ES.— Small machines worked by the foot, as distinct from those driven by any otlier i)<>wer. 271. Tpehle CASES. -Special ui)]>or cases made to hohl three sets of capitals. 42, 43. Trichpomatic printing.— 6Vc TlIPEE-COLOlR. Trimmed eixjes. — Where the folded sheets are lightly trimmed on fore-edge and tail only. 356. Trolley for formes.— A use- ful carriage for conveying formes about. 1 18. TuiJ si/iNti. — As used for hand- made pa[)ers. 329. TUDOR PL ACK- LETTER. — AclaSS of old English type showing the inlbience of roman in its character. 17. TwEi;/KUS. — I'sed for correct- ing tabular matter. 159. Twelve point. —Tyjie body e(jual to Pica old standard. 32. TwE]>VEM(). — A sheet of pai)er folded into twelve leaves, written thus - 12nio. Also called "duodecimo.'" 94. T w E N r Y - K o u R :\i ( >. — A sheet folded into twenty-four leaves, written thus — 24mo. 103. Two-colour machine. —Gen- erally made with one cylinder only which lotatcs twice — once for each of the two colours. 313. Two - DECKER MACHINE. — A rotary with two rolls or reels ])laced one over the other. 319. Two-FEEDEU machines. —Ma- chines adapted for two distinct layings-on. 271, 310. Two-line English. — A type one size larger than Two-line Pica and one si/e smaller than Two-line (Ireat IMmer. 26,27. T^Yo-];EY()L^TION machine.— Distinct from a sto})-cylinder which rotates once only. 309. Tying-up a page. 91. Tympan.— The frame, usually covered with parchment, on which the sheet is placed in printing at jiress. 198, 21S. T\ PE, a scjuaie inch of. 29. cleansing of. 2-9. complete fount of. 12, 13. print of reversed. 75. production of. 5. to lind the weight of. 29. Type PODIES, American jirin- ciple of. 32, 33, 183. at a glance. 31. relation of. 27. 428 PEINTINa Type cases. 40, Type-casting machines. 5-11. Type-founders, leading. 25. Type high. — Anything the height of type. 25. Type measures. — Scales of Mood or ivory used for mea- suring type. 110. Type-metal, component parts of. 11-12. Type misic. — Music ])rinted from m()val)letype, as distinct from engraved music. 170-172. Type standards of diflerent founders. 25. Type standards— Plan show- ing depths of. 31. Types. 1. comparative sizes of. 27, 183. selection of. 12. sizes of. 20. Typograph Composing Ma- chine. 145-149. Typography.— Theartof print- ing from movable types. 1. Typography, questions in, set for City and Guilds of London Institute. 375-392. Uncut edges. —Applied to hooks M'liere the edges have not heen cut round Avith a machine, althougli tliey may have been opened withaknife. 356. Underlaid formes. 125, 244. Underlay. —The process of making-ready under type or cuts — as distinct from " over- lay." 244, 296. Unit set type.— A system of units regulating the Avidtli of letters in casting. 32. 34. Universal forme rack. — A receptacle for holding formes of various sizes. 62, 63, Universal machine.— A job- bing platen m.achine — for steam or treadle — manufac- tured by Messrs. Hopkinson and Cope. 280, 281. Unlock. — To unfasten a formt- \vith mallet and shooting stick. 113. Unopened edges. —When a book is absolutely untouched at the edges. 356. Unsized paper. — Paper made M'ithout size, very absorbent, adapted forplate [irinting. 329. Untouched EDGES. — A volume neither cut nor trimmed nor opened at the edges. 356. Upper case. —The top or upper one of a pair of cases. 40, 42. A^erticalengine. — An upright engine, as distinct from a " horizontal " one. 257, 258, 259, V I B R A T O R R L L E R S. — TllOSe rollers on a machine which have a vibrating motion, and convey the ink to tlie slab for distribution. 288. A^ICTORIA PLATEN MACHINE, 280, 281. Victory rotary machine, 322, 323, AYall box, — A receptacle let into the wall for iixing shaft- ing. 261. Ward's lock-up. 54, oo. Warehouse. —The department responsible for printed work and " white " paper. 328. Warehouseman. — The Avork- man in charge of the ware- house department in a print- ing office, 328. Warehouse work. 328-357. Waste. — Surplus sheets of a book beyond the ])lus copies. Also spoilt .sheets used for running up colour on a ma- chine, etc. 228. Water-poaver. 254, Wayer rollers. — Rollers which distribute ink on the GLOSSARIAr, INDEX 429 ink (;il»lt^ in a diaiioiial direc- tioii. -2^9. "NVavv KILE. — l>i-ass rule iiiailc Avith an undulating face, thus 50. Wku machines. — Cylindrical jnintingniacliiues in which the l>ai>er is hiid on by tapes. ol6. Wettixc; boakds. — The l)oards placed between the diflerent reams in the press in the wet- tinj;- department. 348. Wetting down. 347. Wetting trough. — The recep- tacle for water used in Metting doAvu palter. 348. Wharfedale, how to erect. 308. W H A i; F E I> A L E IM A C H I N K. — A cylindrical machine manu- factured at and called after the place of that name. 269, 286, 287, 289-291, 303-309. Wharfedale machine, key to numbered parts of. 274, 303. White line. —A line of quad- rats at the bottom of a iiage. Also a full blank line of text body when used in a page. 89. WurrE paper. — A general term used for uni)rinted work — white or coloured. 328, 347. WlIlTEFRIARS MACHINE. —A news[iai)er machine of rotary make invented by Messrs. l*ardoe and Davis. 327. ^^■ HOLE-BOUND. —A volume en- tirely bound in leather. 356. Whole frame. — A stand made to hold twojiairsof cases, with a case-rack attached. 37. W I C K E p. S H A :VI Q U O I N. — A l)atent mechanical fastening for formes. 56. Wicks rotary type-casting MACHINE. — An invention which casts and finishes type on the rotary princi[tle. 7-11. Wipe. — This is when tiie rollers catch or ilejiosit an excess of ink on the edge of a forme in printing. 300. \\'ooi) FUI.'NITIRE.- Fnrnitnrc made of wood — distinct from " metal " or " French " furni- ture. 51. WOODCUTPAPER.— A half-idate or rather soft printing i)aper s[)ecially adapted for jtrinting woodcuts and other illustra- tions. 240. wcod-engraving. 366. Woodcut printinc;. 2.36, 241- 243. Woodcuts, jiieserving. 120. ]>rinting of heavv. 240. the care of. 236. Wood-letter. —Large types are cut on wood when they reach eight or nine picas in body. 28, 120. preserving. 120. trays for. 120. Words, division of, Rules for. — 186. Work-book forlieading depart- ment. 189. Work sheets. — Special forms accompanying jobs through the works. 3(54. Works of preference for lieading department. 189. AVovE PAPERS. — Papers which do not exhibit wire-marks caused in making — distinct from "laid" iiai)ers. 328. Writing papers. 334, 335. Wrong fount. — Letters of a dillerent character or series mixed witii another fount, al- though of the same body. 115. W R O U G H T-I R O N C H AS E S. — Chasesmadeof NMoughtiron — distinct from "cast-iron." 59. Zinc galley. — Ifeceptacle on which tyi)e is placed, used for slip and newspaper work. 47. /iNco(;i; APHY. — ( Jenerally pro- cess lint' work on /im-. 3ti7. LONDON: PRINTED BY THE AUTHOR AT THE CHISWICK PRESS TOOKS COURT, CHANCERY LANE SAMPLES OF PAPER SAMPLES OF PAPER. Compare ihr vnrioiin Tables for Sizes and Kquicalent Weiifhis in Chapter XXXI. These sixteen Samples of various qualities of paper have been taken at random from the stock of a well-known firm of L()ndon stationers, but as prices are yet far from normal we refrain from quoting present-day cost. The Student is advised to i-ead carefully Chapter xxxr, and to study the different classes of paper shown here for character, quality, finish, and substance. A comparison of any one paper with the tables in the chapter mentioned will give the equivalent in weight of other sizes, and the difference between perfect and imperfect reams. a. C/ass er. Description. 1 It) ^ Itemarks. :r b ^"^ Art;;//'. Size. A Creamy Onliiiary Printing. D. Demy 2-U x 35 48 516 Also ol)tainable in white, or in toned shade. B .\nti(iue Laid J'rintinsi Qd. Cr. 3(»x4() 92 516 Also made witli and with- C Anti(iue Wove IMinting ( JJfrlit Uulkinj; S Qd. Cr. 30 X 40 90 516 out deckled edjies. Also made with and witli- out deckled edges. D Imitation Art Qd. Cr. 30 x 40 100 516 An imitation of coated "Art" paper. E Super-calendered Paper . . Qd. Cr. 30x40 120 516 Suitable for works with lialf-tone cuts. F Mould-made Laid Dbl. Cr. 20 X 30 48 516 Made by a new process tVr has a deckle all round. G Art (Coated) Paper Dbl. Cr. 20x30 50 480 PV)r best effects in lialf- tone work. H Sup. F'ine Plate Paper Demy I7i x >22^ 40 480 For wood-cut or copper- plate work. I Handmade Cream Laid . . Demy I7ix22^ 36 516 For t'ditions de Ivxe ; dec- kled edges, four sides. J Cream Lai«l Writing . . . . Lg. Post 16i X 21 21 480 A cheap writing paper. K Cream Wove Writing Lg. Post 16jx21 21 480 A cheap writing paper. L Vellum Lai ts: S z o. 3> -< > 1 — m Id ^c :^ < < X) c CO a DO O o CO > O a — J c m > cn ho CP -1 m > 73 S m n -0 > m O m 00 m > -T1 1 1 O CJ o m ^ a > -< CO IVIf \\: 'c z \ !^/4 1 LD 21-40»i-l,'68 (H7452b10)476 General Library University of California Berkeley UC BFRk-r; r CD^7^STMTfi