THE COAL MINERS' POGKETBOOK McGraw-Hill BookCompany Electrical World The Engineering andMining Journal Engineering Record Engineering News Railway Age Gazette American Machinist Signal Engineer AraaicanEngneer Electric Railway Journal Coal Age Metallurgical and Chemical Engineering Power COAL MINERS' POCKETBOOK FOEMEELY THE COAL AND METAL MINERS' POCKETBOOK PRINCIPLES, RULES, FORMULAS AND TABLES ELEVENTH EDITION REVISED, ENLARGED, AND ENTIRELY RESET McGRAW-HILL BOOK COMPANY, INC, 239 WEST 39TH STREET. NEW YORK LONDON: HILL PUBLISHING CO., LTD. 6 & 8 BOUVERIE ST., E. C. 1916 COPYRIGHT, 1916, BY THE MCGRAW-HILL BOOK COMPANY, INC. COPYRIGHT, 1901, 1905, BY THE INTERNATIONAL TEXTBOOK COMPANY COPYRIGHT, 1890, 1893, 1900, BY THE COLLIERY ENGINEER COMPANY ENTERED AT STATIONERS' HALL, LONDON All Rights Reserved PREFACE TO ELEVENTH EDITION Perhaps the most important change in the present edition of this book, is the omission of matter pertaining strictly to ore mining, in order that the space formerly occupied by it, and a large amount in addition, might be devoted to coal mining. In consequence of this, the publishers have deemed it wise to change the title from "The Coal and Metal Miners' Pocket- book," to " The Coal Miners' Pocketbook." It is believed that the pocketbook will still prove of interest and value to all men engaged ^ in mining, as well as to many in other branches of engineering, but it seemed no longer possible, within the limits of a compact handbook, to cover both fields in full detail. The present edition represents a thorough revision. Not only have material changes been made throughout the text, but substantial additions to many sections, which bring the work up to date, and, it is hoped, increase its usefulness. The subjects of Weights and Measures and Mathematics have been entirely rewritten and greatly enlarged. The depart- ment on Surveying has been expanded to include Leveling with the aneroid barometer, so much of Railroad Surveying as is necessary at mines, and Determination of the Meridian, both by solar and pole-star observations; and to it have been added some practical notes on Surveying, as ordinarily practised in flat seams. Under the heading of Mechanics, Strength of Mate- rials, etc., will be found very complete tables of specific gravi- ties and weights of various substances per cubic foot. The de- partment on Concrete Construction is entirely new and complete and is of timely interest. Hydrostatics and Hydraulics have been enlarged by the addition of entirely new tables. Pump Machinery now includes centrifugal pumps. The department on Fuels has been practically rewritten and now contains the best formulas for calculating the heating values of coals from their proximate and ultimate analyses, as well as very complete tables of analyses of American and foreign coals. The notes upon Prospecting include the newer types of drilling machinery. The matter on-Mine Timbering is practically new and includes notes on the preservation of timber, steel timbers, etc. The subject of Flushing Culm has been brought up to date with numerous examples drawn from recent practice. The sub- jects of Explosives and Mining Machines have been rewritten on the lines of modern practice. Under Hoisting and Haulage will be found much entirely new matter on gasoline and storage- battery motors, and the subject of Tracklaying has been entirely rewritten. The subject of the Treatment of Injured Persons is now up to date, and the Glossary has been enlarged. Those who use this book are kindly and earnestly requested to advise us of any errors or omissions they may note and to offer suggestions for the betterment of subsequent editions. 394012 CONTENTS (For detailed Index, see back of volume. See also Glossary of Mining Terms page 1102.) WEIGHTS AND MEASURES Linear Measure. Surveyor's Linear Measure, 1; Decimals of an Inch and Millimeters for Each ^64 In., Table, 2; Decimals of a Foot for Each fa In., Table, 4, 5. Measures of Surface. Square Measure, 3; Surveyor's Square Measure, 3. Measures of Weight. Troy, 4; Apothecaries', 4; Avoirdupois, 5. Measures of Volume. Masonry, 6; Brickwork, 6; Shipping, 7; Liquid (U. S.), 7; Dry (U. S.), 7; Relation Between Volumes and Weights of Water, U. S. Liquid Measure, 8; Equivalent Weights and Volumes of Water, 8. Angular, or Circular, Measure. Laying off Right Angles, 9; Ratio of Sides of Right- Angled Triangle, Table, 9; Laying off an Angle With a Tape, Measures of Time. Longitude and Time, 10. The Metric System. Metric Measures of Length, 11; Of Surface, 11; Of Weight, 12; Of Volume, 12; Of Capacity, 12; Equivalents of Volume, Weight of Water, and Capacity, 12. Conversion Factors. Metric to United States, 13; United States to Metric, 14. Weights and Measures of Great Britain and Colonies. Imperial Measure, Both Liquid and Dry, 15. Money. United States Currency, 16; Standard United States Coins, 16: Currency of Great Britain, 16; Foreign Monetary Systems and Equivalents in United States Gold, 17; Values of Foreign Coins, 18. MATHEMATICS Arithmetic. Mathematical and Other Commonly Used Signs and Abbrevia- tions, 18, 19; Common Fractions, 19; Decimals, 20; Formulas, 20; Proportion, or Cause and Effect, 21; Percentage, 22; Interest, 23; Trade Discount, 23; Reciprocals, 23; Arithmetical Progression, 24; Geometrical Progression, 25; Involution, 25; First Nine Powers of First Nine Numbers, Table, 26; Evolution, 26; To Find the Square Root of a Number, 26; To Find the Cube Root of a Number, 27: Finding the Fourth and the Fifth Root of a Number, 28; Table of Fifth Powers, 28.; Simple Method of Extracting Roots, 29. Logarithms. Exponents, 29; Rule for Characteristics, 30; Finding the Loga- rithm of a Number, 30; To Find a Number Whose Logarithm is Given, 31; Multiplication by Logarithms, 32; Division by Logarithms, 33; Involution by Logarithms, 34; Evolution by Logarithms, 34; Solution of Equations by Logarithms, 36. Geometry. Principles, 36; Problems in Geometrical Construction, 38-43. Mensuration of Surfaces. Triangles, 43; Parallelograms, 44; Trapezoids, 44; Trapeziums, 45; Polygons, 45; Names and Relations of Regular Polygons, Table, 46; Circles, 48; Rings, 49; Sectors, 49; Circular Segments, 49; Ellipse, 50. Mensuration of Solids. Values Used in Formulas, 50; Prismoid and Pris- moidal Formula, 50; Regular Polyhedrons, 50; Regular Polyhedrons Whose Edges are Unity, 51; The Sphere, 51; Spherical Segments, 52; Spherical Zones, 52; Cylindrical Rings, 52; Parallelepipeds, 52 Cylinders, 53; The Pyramid, 53; The Wedge, 53; The Cone, 53. viii CONTENTS Plane Trigonometry. Definitions, 54; Fundamental Relations, 55; Signs of Trigonometric Functions, 55; Functions of Angles Between 90 and 180, 55; Functions of 90+ A, 55; Functions of 180 -A and of 180 + A, 55; Functions of (A + B) and of (A-B), 56; Func^ns of 2A and of \iA., 56; Sums and Differences of Functions, 56; Solution of Right- Angled Triangles, 56; Relations Between Angles and Sides of Right-Angled Triangles, 57; Solution of Oblique-Angled Triangles, 57; Practical Examples, 58. SURVEYING The Compass. General Description, 60; Compass Adjustments, 60; Using the Compass, 61; Magnetic Variation, 61; Reading the Vernier, 62; Field Notes for an Outside Compass Survey, 62. The Transit. General Description, 62; Transit Verniers, 63; Transit Tele- scope, 64; Transit Adjustments, 64. Chain, Steel Tape, and Pins. 65. Transit Surveying. Reading Angles, 67; Making a Survey With a Transit, 67; Meridians, or Base Lines, 67; Monuments, 68; Outside Surveys, 68; Preliminary Work, 68; Angular Measurements, 69; Distance Measurements, 70; Locating Corners, Etc., 70; Keeping Notes, 71; Transit Notes, 71; Closing Surveys, 72. Leveling. Description of Instruments, 73; Level Adjustments, 73: Using the Level, 74; Field Work, 75; Level Notes, 75; Proof of Calculations, 76; Trigonometric Leveling, 76. Connecting Outside and Inside Work Through Shafts and Slopes. Survey- ing Shafts, 77; The T-Square Method, 81; Check Methods, 81; Sur- veying Slopes or Inclined Shafts, 82; Bent Plumb-Line Method, 82; Method by a Single Wire in the Slope, 82. Underground, or Mine, Surveying. Introduction, 83; Flat Work, 83; Stations, 84; Sighting, 85; Centers, 86; Placing Stations on Line, 86; Placing Sights, 87; Surveying and Note Keeping, 88; Level Notes, 90; Pitching Work, 90; Stations, 90; Surveying Methods, 91; Locating Pillars for Surface Support, 92; Mine Corps, 92; Care of Instruments, 92. Traversing and Mapping. Traversing, 93; Traversed Survey Notes, Table, 94; Errors in Closure, 94; Balancing Surveys, 95; Locating Special Work, 95; Mapping, 95; Laying Off a Map, 95; Mapping the Field Notes, 97; Coloring a Map, 98. Determination of Meridian. Latitude and Longitude, 99; Celestial Sphere, 99; Reference Circles, 99; Time, 100; Civil Time and Astronomical Time, 100; Longitude and Time, 101; Relation Between Time and Longitude, 101; Standard Time, 101; To Change Standard Time Into Local Time and Vice Versa, 101; Determination by Observing Polaris at Culmination, 101; Field Work, 101; Local Mean Astronomical Time of Upper Culmination of Polaris, Table, 102; Time of Culmina- tion of Polaris, 103; Determination by Observing Polaris at Elonga- tion, 103; Making the Observation and Marking the Meridian, 103; Azimuths of Polaris at Elongation, Table, 104; Determination by Solar Observation, 105; Formula for Azimuth of the Sun, 105; Values of 5 and , 105; Determination of Latitude, and Corrections for Alti- tude, 105; Approximate Determination of Latitude from Polaris, 105; Latitude by Solar Observation, 106; Corrections for Altitude, 106; Sun's Parallax in Altitude to be Applied to All Measured Altitudes of the Sun, Table, 106; Corrections for Observation of the Sun for Azimuth, 106; Mean Refraction to be Applied to All Measured Alti- tudes, Table, 107. Railroad Surveying. Definitions of Circular Curves, 109; Geometry of Cir- cular Curves, 109; Elements and Methods of Laying Out a Circular Curve, 110; Relation Between Radius and Deflection Angle, 110; Tangent Distance, 110; Laying Out a Curve With a Transit, 110; Table of Radii and Deflections, 111; Tangent and Chord Deflec- tions, 112; Special Values of Chord and Tangent Deflection, 113; Application of Chord and Tangent Deflection, 113; Middle Ordinate, 113; To Determine Degree of Curve from Middle Ordinate, 113; CONTENTS ix Rules for Measuring the Radius of a Curve, 114; Other Ordinates 114; Field Notes for Curves, 115; Earthwork, 115; Cuts and Fills 115; Slope Ratio, 115; Width of Excavations and Embankments, 116- Grade Profile, 116; Slope Stakes, 117; Form of Notes in Cross-Section Work, 118; Railroad Location, 119; Preliminary Estimate, 119; Loca- tion, 120; Curvature, 120; Compensation for Curvature, 120; Final Grade Lines, 121; Vertical Curves, 1 22j Vertical Curve at a Spur, 122 : Vertical Curve at a Sag, 124; Curved Track, 124; Curving Rails, 124; Middle Ordinates for Curving Rails, Table, 125; Turnouts, 125; Switches, 125; Frogs and Guard-Rails, 126; Frog Angle and Frog Number, 126; Guard-Rails, 127; Radius and Lead of a Turnout for Stub Switches, 127; Dimensi9nsof Stub-Switch Turnouts, Table, 127; Turnout Dimensions for Point Switches, 128; Dimensions of Point- Switch Turnouts, Table, 128; Turnouts From the Outer Side of a Curved Track, 129; Turnout From the Inner Side of a Curved Track, 130; Connecting Curves, 130; Cross-Overs, 130; Cross-Over Between Two Parallel Straight Tracks, 130; Another Form, 131; Laying Out Turnouts, 131; To Lay Out a Stub Switch, 131; To Lay Out a Point Switch, 132; Switch Timbers, 133; Practical Method of Laying Out Sharp Curves in a Mine, 133. Stadia Surveying. Definition, 134; Reduction of Inclined Sights, 135; Use of Stadia, 136; Stadia Reduction Tables, 137-139. Barometric Leveling. General, 140; Barometric Formulas, 141; Barometric Elevations, Table, 142; Corrections for Temperature and Humidity, Table, 143; Use of Barometer, 143; Care of the Barometer, 144. Practical Problems in Surveying. 144-148. MECHANICS Elements of Mechanics. General Law, 149; Levers, 149; Wheel and Axle 150; Inclined Plane, 151; To Find Weight Required to Balance Any Weight on Any Inclined Plane, 151; Screw, 151; Wedge, 151; Pulley, 152; Combinations of Pulleys, 152; Differential Pulley, 152. Falling Bodies. 153. Work. 153. Composition and Resolution of Forces. Parallelogram of Forces, 154; Reso- lution of Forces, 154. Moments of Forces. 154. Center of Gravity. Definitions, 155; Of Solids, 156. Moment of Inertia. Table, 157; Principles, 158. Radius of Gyration. 158. Section ^odulus and Moment of Resistance. 159. Friction. Coefficient of Friction, 159; Angle of Friction, 160; Angle of Repose, 160; Coefficients of Friction and Angles of Repose for Masonry Materials, Table, 160; Rolling Friction, 160; Coefficients of Friction, Angles of Repose, and Weights of Earth, Table, 161; Coefficients and Angles of Friction for Miscellaneous Materials, Table, 161; Rolling Friction for Different Roadway Surfaces, Table, 162; Coefficients of Friction in Axles, Table, 152; Frictional Resist- ance of Shafting, 162; Friction of Mine Cars, 163; Summary of Friction Tests on Old-Style Mine-Car Wheels, Table, 164} On Self-Oiling Mine-Car Wheels, Table, 165; Ball and Roller Bearings, 166; Lubrication, 166; Lubricant Tests, 168; Best Lubricants for Different Purposes (Thurston), 169. STRENGTH OF MATERIALS Definitions. 169; Average Ultimate Strengths of Metals, in Pounds per Square Inch Table, 170; Of Woods, in Pounds per Square Inch, Table, 171. Simple, or Direct Stress. Formula for Simple Stress, 172; Important Applications of Formulas for Direct Stress, 172; Shearing and Bear- ,-g Values of Rivets, in Pounds, Table, 173. x . CONTENTS Beams. Reactions, 175; External Shear and Bending Moment, 175; Design- ing of Beams, 176- Formulas for Maximum Shear and Bending Mo- ments of Beams, Table, 177; Stiffness, 178; Formulas for Deflection of Beams, Table, 179. Columns. Values of Ki (Rankine's Formula), Table, 180; Constants for the Straight-Line and Euler's Formulas, Table, 180; Safe Loads for Hollow, Cylindrical, Cast-Iron Columns, Table, 181; Euler's For- mula, 182; Formula for Wooden Columns, 182. Combined Stresses. Bending Combined With Compression or Tension, 182; Strength of Hemp and Manila Ropes and of Chains, 183; Ulti- mate Resistance and Proof Tests of Chain Cables, Table, 183. Practical Problems in the Strength of Beams and Props. 184; Table of Constants for Seasoned Timber, 184; Crushing Loads of Well- Seasoned American Woods, Table, 185; Safe Loads Uniformly Distributed for Standard and Special I-Beams, Table, 186; Iron and Steel Beams, 187. CONCRETE Cementing Materials. Definitions, 187; Limes, 188; Cements, 188; Properties of Cements, 188; Average Weights of Hydraulic Cements, 189; Sand and Its Mixtures, 189; Properties of Sand, 190; Prepara- tion of Sand, 191 ; Lime and Cement Mortars, 191 ; Materials Required per Cubic Yard of Mortar, Table, 192; Properties and Uses of Cement Mortars, 193; Tensile Strength of Cement Mortars, Table, 193; Retempering of Mortar, 194; Laying Mortar in Freezing Weather, 194; Shrinkage of Mortars, 194; Grouting, 194. Cement Testing. Field Inspection and Sampling, 195; Sampling, 195; Purpose and Classification of Tests, 195: Primary Tests, 196; Tests for Soundness, 196; For Tensile Strength, 198: Percentage of Water for Standard Sand Mortar, Table, 199; Sand for Mortar Tests, 199; Briquets, 200; Testing Machines, 200: Results of Tensile-Strength Tests, 201; Tensile Strength of Cement Briquets, 201; Secondary Tests, 202; Tests for Time of Setting, 202; For Fineness, 203; For Specific Gravity, 203; Tests of Natural and Slag Cements, 204. Cement Specifications. Specifications for Portland Cement, 204; Require- ments for High-Grade Cements, Table, 205. Plain Concrete. Definitions and Terms, 206; Aggregates Other Than Sand, 206; Size of Aggregates, 206; Selection of Aggregates, 207; Propor- tioning of- Ingredients, 207; Effect on Strength and Imperviousness, 207; Proportioning by Weights, 207; Compressive Strength of Con- ' crete Made of Different-Sized Stones, Table, 208; Usual Proportions of Materials, 208; Water for Concrete, 209; Destructive Agencies, 209; Effect of Fire on Concrete, 210; Effect of Mine Water, 210; Expan- si9n and Contraction, 211; Effect of Thermal Changes, 211; Effect of Vibration, 211; Working Stresses and Strength Values, 211; Con- crete Mixtures, 211; Methods of Measuring Ingredients, 211; Aver- age Ultimate Crushing Strength of Concrete, Table, 212; Fuller's Rule for Quantities, 212; Working of Concrete, 212; Mixing, 212; Retempering, 213; Concreting at High Temperatures, 213; In Freezing Weather, 213; Joining of Old Concrete With New, 213. Elements of Steel Reinforcement. Principles of Construction, 214; Parts of Steel Reinforcement, 214; Members to Resist Lines of Failure, 215; Areas and Weights of Square and Round Bars, Table, 216; Rein- f9rcing Materials, 217; Plain Bar Iron, 217; Bars of Special Construc- tion, 217; Square-Twisted Bars, 217; Corrugated Bar, 217; Kahn Trussed Bar, 218; Expanded Metal, 218; Woven Wire, 218; Floor Systems, 218. Form Work. Construction and Finish, 220; Forms for Floor Systems, 220; Common Types of Form Work, 220; Forms Constructed of Plank, 221; Wall Forms With Wire Ties, 221 ; Wall-Form Construction With Clamp Bolts, 222; Clamping Devices and Plank Holders for Wall Forms, 223 ; Braces for Wall Forms, 223. Concrete Mixers. 223. CONTENTS xi Concrete Structures. Tank Tower of Reinforced Concrete, 223; Rein- forced- Concrete Retaining Walls, 226; High Retaining Walls, 226; Conduits, 226; Coal Breakers in Reinforced Concrete, 227; Con- crete Coal Pockets, 229; Concrete Shaft Lining, 230-233. MASONRY Materials of Construction. Stone, 234; Strength of Stone, 234; Crushing Strength and Modulus of Rupture of Building Stone, 234; Minimum Safe-Bearing Values of Masonry Materials, 234; Ultimate Unit Crushing Strength of Various Stones and Stone Masonry Piers, Table, 235; Of Brick Masonry Piers, Table, 235; Absorptive Power of Stone, 236; Durability of Stone, 236; Brick, 236; Size and Weight, 236; Weight and Strength, 236; Requisites for Good Brick, 236. WIRE ROPES General Description. Wire- Rope Materials, 237; Construction of Wire Ropes, 238; Lay of Ropes, 238. Hoisting Ropes. Round Ropes, 239; Non-Spinning Ropes, 240; Flattened- Strand Ropes, 240; Scale Ropes, 240; Flat Ropes, 241; Taper Ropes, 241. Haulage Ropes. 6X7 Ropes, 241; Flattened-Strand Ropes, 242; Scale Ropes, 242. Ropes for Miscellaneous Purposes. For Cableways, 242; For Suspension Bridges, 213; Derrick Ropes, 243; Hawsers, 243. Rope Drums and Fastenings. Fastening Rope to Drum, 244; Rope Sockets, 244. Wire-Rope Tables. Sizes and Strengths of Standard Hoisting Ropes, 246; Of Patent, Flattened-Strand Hoisting Ropes, 247; Of Flat Hoisting Ropes, 248; Of Standard 6X7 Haulage Ropes, 248; Galvanized Steel Cables for Suspension Bridges, 248; Sizes and Strengths of Patent, Flattened-Strand Haulage Ropes, 249; Cast-Steel Locked- Wire Cable, 249; Tramway or Smooth-Coil Cable, 249; Galvanized Iron and Steel Running Rope, 250; Galvanized Steel Hawsers, 250; Galvanized Steel Mooring Lines, 250. Wire-Rope Calculations. Working Load, 251; Proper Working Load, 253; Starting Stress on Rope, Table, 253; On Hoisting Rope, 254; Stress of Rope on Planes, 254; On Inclined Planes, 254; Relative Effect of Various Sized Sheaves or Drums on Life of Wire Ropes, 254; Cast-Steel Ropes for Inclines, Table, 254; Cast-Steel Hoisting Ropes, Table, 255; Iron Hoisting Ropes, Table, 255. Care of Wire Ropes. Ordinary Method of Splicing, 255; Rapid Method, 256; Wear of Wire Ropes, 257; Inspection, 257; Lubrication, 257; General Precautions, 258. Cableways and Tramways. Cableways, 258. Wire-Rope Tramways. Single Tramways, 260; Double, 261. Glossary of Rope Terms. 262. POWER TRANSMISSION Transmission by Wire Ropes. General, 264; Value of Coefficients, Table, 265; Minimum Diameters of Sheaves, Table, 266; Sheaves, 266; Power Transmitted. 266; Table of Constants for Ropes on Different Materials 267' Horsepower That May Be Transmitted by a Steel Rope Making a Single Lap on Wood-Filled Sheaves, Table, 267. Transmission by Hemp Rope. General, 268; Horsepower of Manila Ropes, Table, 269. Line Shafting. Constants, Table, 270; Maximum Distance Between Bear- ings, Table, 270; Horsepower Shafting Will Transmit, Table, 271. Belt Pulleys. Solid and Split Pulleys, 271; Wooden Pulleys, 272; Driving and Driven Pulleys, 272; Diameter and Speed of Driver, 272; O Driven, 272. xii CONTENTS Belting. Sag of Belts, 273; Speed, 273; Horsepower, 273; Allowable Effective Pull, Table, 174; Lacing, 274; Care and Use, 274; Flapping, 275. SPECIFIC GRAVITY, WEIGHT, AND OTHER PROPERTIES OF MATERIALS Definitions. 275. Specific Gravity of Common Substances. Of Minerals and Earths, 276; Of Metals, 277; Of Liquids, 277; Of Gases and Vapors, 277; Of " Dry Woods, 278; Of Miscellaneous Substances, 278. Average Weight of Various Substances. Weight of 1 Cu. Ft. of Various Metals, 278; Of Various Woods, When Dry, 279; Of Philippine Woods, When Dry, 281; Of Australian Woods, When Dry, 281; Of Indian Woods, 282; Of American Timbers, 283; Of 1 Sq. Ft. of Building Materials, 283; Of 1 Cu. Ft. of Building Materials, 284; of Miscellaneous Materials, 284-285. Properties of Coal. Specific Gravity of American Coals, 286: Weights and Measurements of Coal, 287; Average Weight and Bulk of American Coals, 288; Specific Gravities of Various Coals, 288; Weight of Sus- quehanna Coal Co.'s White Ash Anthracite, 288; Contents of Hori- zontal Coal Seams, 289; Sizes of Prepared Anthracite, 289; Cubic Feet in 1 T. of Anthracite Broken in Trade Sizes, 290; Weights of English and French Coals, 290. Wire and Sheat-Metal Gauges. Table, 291; Standard Decimal Gauge, 292. Miscellaneous Tables. Weight of Wrought-Iron Bolt Heads, Nuts, and Washers, 292; Of Sheets and Plates of Steel, Wrought Iron, Copper, and Brass, 293; Of Cast-Iron Pipe per Ft., in Pounds, 294; Contents of Cylinders or Pipes for 1 Ft. in Length, 295: Standard Dimensions of Wrought-Iron Welded Pipes, 296; Strength of Metals per Square Inch, 296; Standard and Extra-Gauge Steel Boiler Tubes, 297; Standard Lap-Welded Charcoal-Iron Boiler Tubes, 297; Weight of Wrought Iron, 298; Diameter and Number of Wood Screws. 298; Spikes and Nails, 299; Weight of 100 Bolts With Square Heads and Nuts, 299; Proportions of the United States Standard Screw Threads, Nuts, and Bolt Heads, 300; Weight of 1 Lin. Ft. of Flat Wrought Iron, 301. Timber and Board Measure. Timber Measure, 301; Table of Quarter Girths, 302; Board Measure, 302; Table of Board Feet, 302. HYDROSTATICS General. Equilibrium of Liquids, 303; Pressure of Liquids on Surfaces, 303; To Find Pressure Exerted by Quiet Water Against Side of Gangway or Heading, 304; Pressure Against Dams, Etc., 304; Distribution of Pressure, 304; Transmission of Pressure Through Water, 305; To Find Pressure on Plane Surface at Any Given Depth of Water, 305; Pressure at Different Vertical Depths, Table, 305; Pressure of Water in Pipes, 306; Thickness of Pipe for Different Heads and Pressures, 306; Wooden Pipe, 306; Standard Sizes of Wood Pipe, 307; Compres- sibility of Liquids, 307. HYDRAULICS Definitions. To Find Theoretical Velocity of Jet of Water, 307; To Find Theoretical Quantity of Water Discharged in Given Time, 308; Flow of Water Through Orifices, 308; Coefficient of Contraction, of Velocity, of Discharge, 308; Suppression of Contraction, 308. Gauging Water. Miners' Inch, 309; Duty of Miners' Inch, Table, 309; Duty or Work Performed by a Miners' Inch of Water, 310; Sluice Head, 310; Gauging by V Notch, 311; Discharge of Water Through a Right-Angled V Notch, Table, 311; Gauging by Weirs, 312; Coefficient of Discharge for Weirs with End Contractions, Table, 313; Without End Contractions, Table, 313; Discharge per Minute for Each Inch in Length of Weir for Depths From 1-8 In. to 25 In., 314. Conversion Factors. 314. CONTENTS xiii Flow of Water in Open Channels. Ditches, 315; Safe Bottom Velocity, 315- Safe Bottom and Mean Velocities of Streams, Table, 315; Resistance* of Soils to Erosion by Water, 316; Carrying Capacity of Ditches, 316 ; Grade, 316; Influence of Depth on Ditch, 316; Measuring the Flow of Water in Channels, 317; Coefficient of Roughness Under Various Conditions, 317; Flow in Brooks and Rivers, 317. Flumes. Grade and Form, 318; Connection With Ditches, 319; Trestles 319; Curves, 319; Waste Gates, 319; Flow of Water Through Flumes, 319. Tunnels. 319. Flow Through Pipes. Hydraulic Gradient, 320; Flow in Pipes, 320; Eytelwein's Formula for Delivery of Water in Pipes, 321; Hawksley's Formula, 321 ; Neville's General Formula, 321 ; Comparison of Formulas, 321; Value of C in Darcy's Formula, 322; Loss of Head in Pipe by Friction, 322; Friction of Knees and Bends, 323; Relative Quantities of Water Delivered in 24 Hours, in 1 Hour, and in 1 Minute, Table, 323; Actual Amount, or 80% of the Theoretical Flow, in Pipes From 1 In. to 30 In. Diameter, Table, 324; Loss of Head by Friction, Table, 325-326. Reservoirs. 327. Mine Dams. 327. Outside Dams. Wooden Dams, 328; Abutments and Discharge Gates, 328; Spillways, or Waste Ways, 329; Stone Dams, 329; Earth Dams, 329; Irrigation Quantity Tables, 330; Refuse Dams, 331; Wing Dams, 331; Masonry and Concrete Dams, 331. Water-Power. Theoretical Efficiency, 331; Horsepower of a Running Stream, 331; Current Motors, 332; Utilizing Power of Waterfall, 332. Pump Machinery. Classification of Pumps, 333; Cornish, 333; Simple and Duplex, 333; Speed of Water Through Valves, Pipes, and Pump Passages, 334; Ratio of Steam and Water Cylinders in a Direct- Acting Pump, 335; Piston Speed of Pumps, 335; Strokes for Piston Speed of 100 Ft. per Min., Table, 335; Boiler Feed-Pumps, 335; Theoretical Capacity of Pumps and Horsepower Required to Raise Water, 336; Ratios of Areas to Diameters of Steam and Water Cylin- ders, Table, 336-337; Depth of Suction, 338; Suction Lift of Pumps at Different Altitudes, Table, 338; Theoretical Horsepower Required to Raise Water to Different Heights, Table, 339; Amount of Water Raised by a Single-Acting Lift Pump, 340; Capacity of Pumps, Table, 340; Pump Valves, 341; Power Pumps, 341; Electrically Driven, 342; Theoretical Consumption of Electric Current for Pump- ing Water per 1,000 Gal., Table, 342; Precautions Necessary With Electrically Driven Mine Pumps, 343; Centrifugal Pumps, 343; Dis- charge of Pumps at Various Piston Speeds, Table, 344; Pumps for Special Purposes, 346; Sinking Pumps, 346; For Acid Waters, 346; Pump Foundations, 346; Pump Management, 346; Miscellaneous Forms of Water Elevators, 349; Jet Pump, 349; Vacuum Pump, 349; Air-Lift Pumps, 349; Water Buckets, 350; Siphons, 351. HEAT AND FUELS Heat. Thermometers, 352; Comparison of Thermometer Scales, 353; Abso- lute Zero, 353; British Thermal Unit, 353; Calorie, 354; Pound Calorie, 354; Equivalence of Heat Units, 354; Mechanical Equiva- lent of Heat, 354; Expansion by Heat, 354; Equivalent Temperatures by the Fahrenheit and Centigrade Thermometers, Table, 355; Equiva- lent Temperatures by the Centigrade and Fahrenheit Thermometers, Table, 357; Coefficients of Linear Expansion per 1 P., 359; Conduc- tion of Heat, 359; Relative Heat Conductivities of Metals, 359; Radiation of Heat, 359; Specific Heat, 360; Specific Heat of Water at Various Temperatures, 360; Specific Heats of Solids, 360; Of Liquids, 361; Of Gases, 361; Sensible and Latent Heat, 361; Melting Points and Latent Heat of Fusion of Metals, Table, 362 ; Boiling Point of Water at Various Altitudes, Table, 363; Combustion, 363. xiv CONTENTS FUELS Fuels in General. 365. Wood as Fuel. Weights per Cord of Dry Wood Arranged According to Fuel Values, 366; Weight of Coal Equivalent to 1 Cord of Air-Dried Wood, 366; Composition and Calorific Value per Pound of Wood, 366. Peat as Fuel. 367. Coal. Constituents, 368: Changes in Chemical Composition from Wood to Anthracite, 368; Classification of Coals, 370; Classification Based on Their Content of Fixed Carbon and Volatile Matter, 371 ; Anthracite, 371; Semianthracite, 372; Semibituminous, 372; Bituminous, 372; Subbituminous, 372: Lignite, 373; Gas Coals, 373; Domestic, 373; Blacksmith, or Smithing, 374; Steam Coals, 374; Coking, 374; Yield of Coke, 376; Pishel's Test for Coking Qualities of Coal, 377; Non-Coking Coals, 378; Fat and Dry, or Lean, 378; Free-Burning Coal, 378; Cannel, 378, Splint, 378; Proximate Analysis of Coal, 378; Sampling, 378; Moisture, 379; Volatile Combustible Matter, 379; Ash, 379; Fixed Carbon, 379; Sulphur (Eschka's Method), 379; Forms of Reporting Analyses, 379; Coal 114 from Sewell Seam, McDonald, W. Va., Table, 380; Analyses of Typical Coals, 381 ; Proximate and Ultimate Analyses and Heating Values of American Coals, Table, 382-385; Proximate Analyses and Heating Values of Pennsylvania Anthracites, Table, 386; Proximate Analyses of Mis- cellaneous American Coals, Table, 387; Proximate Analyses and Heating Values of Canadian Coals, Table, 388-389; Proximate Analyses of Alaskan Coals, Table, 390; Of Foreign Coals, Table, 391; Determination of Heating Value of Coal from a Proximate Analysis, 392; Kent's Method, 392; Approximate Heating Value of Coals, 392; Method of Lord and Haas, 392; Value of K for Various Coals, 393; Determination of Heating Value of Coal from an Ultimate Analysis, 394 ; Dulong's Formula, 394. Petroleum as Fuel. Composition of Crude Petroleum, 395; Flash Point and Firing Point, 395; Ultimate Analyses of Crude Petroleum, Table, 396; Calorific Value of Fuel Oil, 396; Comparative Value of C9al and Oil as Fuel, Table, 397; Advantages and Disadvantages of Oil Fuel, 397. Gaseous Fuels. Kinds of Gas, 398; Analyses and Heating Values of Vari- ous Gases, Table, 398; Blast-Furnace Gases, 398; Analyses of Natural, Producer, and Coke-Oven Gases, Table, 399; Heating Value of Gases at 32 F., 400; Natural Gas, 400; By-Product Gas, 401; Coke-Oven Gas, 402; Coal Gas, 402; Analyses of Gas Coals, Table, 403; Water Gas, 403; Producer Gas, 404; Quantity of Gas Produced per Pound of Fuel in an Up- Draft Pressure Producer, Table, 404; Yield and Heat Value of Gas per Ton of Fuel as Fired in an tip-Draft Pressure Producer, Table, 405- Gas Producers, 405; Typical Analyses by Volume of Producer Gas, Table, 405. BOILERS Steam. Properties of Steam, 406; Saturated Steam, 406; Properties of Saturated Steam, Table, 407; Use of Steam Table, 408; Superheated Steam, 409; Quality of Steam, 410; Moisture in Steam, 410; Heat in Wet Steam, 410; Flow of Steam, 410; Weight of Steam Discharged, 410; Weight Delivered per Minute Through 100 Ft. of Pipe with 1 Lb. Drop of Pressure, Table, 411; Resistance of Elbows and Valves, 411; Steam Pipes for Engines, 412. Boiler Piping. Principal Considerations, 412; Materials for Pipes, 412; Ex- pansion Joints, 412; Expansion Bends, 413; Arrangement of Piping, 413. Boiler Fittings. Safety Valves, 414; Weight of Ball for Lever Safety Valve, 414; Position of Ball, 414; Roper's Safety Valve Rules, 414; Area of Safety Valve, 415; Location, 415; Fusible Plugs, 415; Location, 415; Connection of Steam Gauge, 416; Blow-Offs, 416; Blow-Off Cocks and Valves, 417; Protection of Blow-Off Pipe, 417. Furnace Fittings. Bridge Wall, 417; Fixed Grates, 417; Dead Plate, 418; Objection to Stationary Grate Bars, 418; Shaking Grates, 418; CONTENTS xv Classes of Mechanical Stokers, 418; Overfeed Stoker, 418; Underfeed Stoker, 419. Covering for Boilers, Steam Pipes, Etc. Losses by Radiation, 419; Loss of Heat from Steam Pipes, Table, 420; Conducting Power of Various Substances, 421; Relative Value of Non-Conductors, 421, Boiler Feeding and Feedwater. Injectors, 422; Classification, 422; Advan- tages and Disadvantages, 422; Size, 422; Water Delivered by In- jectors, Table, 422; Water Required per Minute to Feed Boilers, Table, 423; Location of Injector, 423; Steam Supply to Injector, 423; Injector Troubles, 423; Incrustation and Corrosion, 424; Impurities in Feedwater, 425; Formation of Scale, 425; Danger of Scale, 425; Scale Containing Lime, 425; Kerosene as Scale Remover, 425; Re- moval by Chipping, 426; Removal of Mud, 426; Internal Corrosion, 426; Pitting or Honeycombing, 426; Grooving, 426; External Corro- sion, 426; Lamination, 426; Overheating, 427; Prevention of Incrusta- tion and Corrosion, 427; Scale-Forming Substances and Their Reme- dies, 427; Use of Zinc in Boilers, 428; Testing of Feedwater, 428; Purification of Feedwater, 428; By Settlement, 428; By Filtration, 428; By Chemicals, 428; Treatment for Sulphate of Lime, 429; Quan- tity of Chemicals to Use, 429; Use of Carbonate of Soda, 429; Of Tri- sodium Phosphate, 429; Neutralization of Acids, 429; Purification by Heat, 429; Feedwater Heating, 430; Types of Exhaust-Steam Feed- water Heaters, 430; Selection of Heater, 430. Boiler Trials. Purposes, 430; Observations During Trial, 430; Weighing the Coal, 431; Measurement of Feedwater, 431; Standard of Boiler Horsepower, 431; Equivalent Evaporation, 431; Factors of Evapora- tion, 431; Table of Same, 432; Boiler Efficiency, 433; Standard Code, 433. Boiler Management. Filling Boilers, 433; Preparation, 433; Height of Water, 433; Escape of Air, 433; Management of Fires When Starting, 434; Precautions, 434; Starting, 434; Value of Slow Fires, 434; Trying the Fittings, 434; Connecting Boilers, 434; Cutting Boiler Into Service, 434; Connecting Boilers to Main, 434; Changing Over, 434; Equal- izing the Feed, 435; Firing With Solid Fuel, 435; Cleaning of Fires, 435; Uniform Steam Pressure, 436; Desirability, 436; Maintenance, 436; Keeping Water Level Constant, 436; Priming and Foaming, 436; Evidences of Priming, 437; Foaming, 437; Shutting Down and Start- ing Up 437; Preparations for Shutting Down, 437; Starting the Fires, 437; Blowing Down, 438; Care of Boilers, 438; Safety Valves, 438; Pressure Gauge, 438; Water Level, 438; Gauge-Cocks and Water Gauges, 438; Feed-Pump or Injector, 438; Low Water, 438; Blisters and Cracks, 438; Fusible Plugs, 438; Firing, 438; Cleaning, 438; Hot Feedwater, 439; Foaming, 439; Air Leaks, 439; Blowing Off, 439; Leaks, 439; Filling Up, 439; Dampness, 439; Galvanic Action, 439; Rapid Firing, 439; Standing Unused. 439; Repair of Coverings, 439; General Cleanliness, 439. Boiler Inspection. Nature of Inspection, 439; External Inspection, 440; Preparation, 440; Inspection of Externally Fired Boilers, 440; In- spection of Internally Fired Boilers, 440; Inspection of New Boilers, 440; Internal Inspection, 440; Preparation, 440; Inspection of Loco- motive-Type Boilers, 441; Flues and Combustion Chambers. 441; In- spection of Vertical Boilers, 441; Inspection of Fittings, 441. Selection of Boilers. General Requirements, 441; Liability to Explosion 442; Durability, 443; Repairs, 443; Facility for Removal of Scale and for Inspection, 443; Water and Steam Capacity, 443; Water Circu- lation, 444; Ratio of Heating Surface to Horsepower and to Grate Area, Table, 444; Heating Surface, 444; Probable Maximum Work of a Plain Cylindrical Boiler of 120 Sq. Ft. Heating Surface and 12 Sq. Ft. Grate Surface, Table, 445. Chimneys. Products of Combustion, 446; Weight of Air, Water Vapor, and Saturated Mixtures at Different Temperatures, Table, 447; Oxygen and Air Required for the Combustion of Carbon, Hydrogen. Etc., Table, 447; Temperature of Ignition of Various Fuels, 448; iempera- ture of Fire 449' Heat and Products of Combustion of Burning Carbon Table, 449; Estimation of Air Supply, 451; Production and xvi CONTENTS Measurement of Draft, 451; Erection of Chimneys, 452; Height and Area of Chimneys, 452; Maximum Combustion Rate, 453; Forced Draft, 453; Size of Chimneys and Horsepower of Boilers, Table, 454. STEAM ENGINES Principles and Requirements. Clearance, 454; Cut-Off, 455; Ratio of Ex- pansion, 455; Mean Effective Pressure, 455; Constants Used in Calcu- lating Mean Effective Pressure, 456; Horsepower, 456; Finding the Indicated Horsepower, 456; Stating Sizes of Engines, 457; Mechanical Efficiency, 458; Piston Speed, 458; Allowance for Area of Piston Rod, 458; Cylinder Ratios, 458. Condensers. Surface Condensers, 459; Cooling Water for Surface Con- denser, 459; Injection Water for Jet Condenser, 460. Engine Management. Starting and Stopping, 460; Warming Up, 460; Oil and Grease Cups, 461; Starting and Stopping Non-Condensing Slide- Valve Engine, 461; Condensing Slide-Valve Engine, 461; Simple Cor- liss Engine, 461; Compound Slide- Valve Engine, 462; Compound Corliss Engine, 463. Pounding of Engines. Faulty Bearings, 463; Pounding in Cylinders, 464; Improper Valve Setting, 464; Reversal of Pressure, 464; Insufficient Lead, 465; Pounding at Crosshead, 465; In Air Pump, 465; In Circu- lating Pump, 465; Hot Bearings, 465; Dangerous Heating, 466; Re- fitting Cut Bearing, 466; Newly Fitted Bearings, 466; Faulty Brasses, 466; Edges of Brasses Pinching Journal, 467; Hot Bearings Due to Faulty Oiling, 467; Grit in Bearings, 468; Overloading of Engine, 468; Engine Out of Line, 468; Effect of External Heat on Bearings, 468; Springing of Bedplate, 468; Springing or Shifting of Pillow-Block, 469. Steam Turbines. Types, 469; Steam Consumption, 469; Comparison of Turbines and Engines, 470; Steam Consumption per Hour of Tur- bines, 470; Finding Horsepower of Turbines, 470; Turbine Troubles, 470; Operation of Turbines, 471; Economy of Turbine, 472; Care of Gears in De Laval Turbines, 472. Rules for Stationary Engineers. 473. COMPRESSED AIR Classification and Construction of Compressors. Theory of Air Compres- sion, 475; Construction of Compressors, 475; Rating, 475; Efficiencies at Different Altitudes, Table, 476; Cooling, 476. Transmission of Air in Pipes. 476^ Losses in the Transmission of Compressed Air. Cause of Loss, 478; Loss of Pressure, in Pounds per Square Inch, by Flow of Air in Pipes 1,000 Ft. Long, Table, 482; Friction of Air in Pipes, 482; Loss by Friction in Elbows, 483. Design, Operation, and Installation of Air Compressors. Design for avoid- ing Explosions, 483; Installation of Compressor, 483; Operation, 484. ELECTRICITY Practical Units. Strength of Current, 484; Electromotive Force, 485; Re- sistance, 485; Ohm's Law, 485; Electric Power, 485; Electrical Ex- pressions and Their Equivalents, 486. Circuits. Series, 486; Parallel, 487. Resistances in Series and Multiple. In Series, 488; In Parallel, 488; Shunt, 488. Electric Wiring (Conductors). Materials, 488; Properties of Annealed Cop- per Wire; American, or Brown & Sharpe, Gauge, Table, 489; Wire Gauge, 490; Carrying Capacity of Copper Cables, Table, 490; Com- parison of Properties of Aluminum and Copper, 490; Estimation of Resistance, 491; Breaking Strength of Copper and Aluminum Wires and Cables, Table, 491. Calculation of Wires for Electric Transmission. Direct-Current Circuits, 492; Insulated Wires, 494; Weather-Proof Line Wire (Roebling's), Table, 494. CONTENTS xvii Current Estimates. Incandescent Lamps, 494; Arc Lamps, 495; Motors 495; Current Required for Direct- Current Motors, Table, 496; Con- ductors for Electric- Haulage Plants, 496. Dynamos and Motors. Direct- Current Dynamos, 497; Factors Determin- ing Electromotive Force Generated, 500; Field Excitation of Dyna- mos, 500; Direct-Current Motors, 501; Principles of Operation, 501; Speed Regulation of Motors, 503; Connections for Continuous-Cur- rent Motors, 504; Alternating-Current Dynamos, 506; Uses of Multi- phase Alternators, 507; Alternating-Current Motors, 508; Selection of Induction Motors for Mine Use, 509; Installation and Care of Induction Motors, 511. Transformers. 513. Electric Signaling. Batteries, 514; Elements of Primary Batteries, Table, 515; Bell Wiring, 516; Annunciator System, 517; Diagrams for Wiring Systems, 517-523. Dynamo and Motor Troubles. Sparking at Brushes, 523; Brush Faults, 523; Commutator Faults, 524; Heating of Armature, Field Coil, and Bear- ings, 524; Noise, 525; Regulation of Speed, 526; Motor Stops, Fails to Start, or Runs Backwards or Against the Brushes, 526; Failure of Dynamo to Generate, 527; Reversed Residual Magnetism, 527; Short Circuits, 527; Field Coils Opposed to One Another, 527; Open Circuit, 527; Overloaded Dynamos, 528; Miscellaneous Troubles, 528; Weak Magnetic Field, 528; Excessive Current in Armature Due to an Overload, 528; Armature Faults, 528; General Precautions, 528. General Rules for Handling Electricity. 529-531. INTERNAL-COMBUSTION ENGINES Definitions and Principles. Internal- Combustion Engines, 532; Single- and Double- Acting Engines, 532; Gasoline-Engine Cycles, 532; Four- Cycle Engines, 532; Two-Cycle Engines, 533; Application of Four- Cycle Principle, 533; Graphic Representation of Four-Stroke Cycle, 533; Application of Two- Cycle Principle, 534. Gas-Engine Fuels. Gaseous Fuels, 536; Alcohol, 536; Gasoline, 536; Kerosene, 537; Fuel, or Compound, Oils, 537; Rating of Oil and Gasoline, 537; Baum6 Hydrometer, 537; Comparative Value of Liquid Fuels: Specific Gravities Corresponding to Baum6 Readings for Liquids Lighter Than Water, Table, 538. Types of Internal- Combustion Engines. Internal- Combustion Engines at Mines, 538; Stationary Gas Engines, 540; Haulage- Motor Gasoline Engines, 540. Carburetion and Ignition. Carbureters for Constant-Speed Engines, 541; For Variable-Speed Engines, 541; Make-and-Break Ignition, 542; Jump-Spark Ignition, 542; Requirements of Spark Plugs, 544. Operation of Internal-Combustion Engines. Engine Starters, 545; Start- ing the Engine, 545; Stopping, 545; Lubrication, 546. Engine Troubles and Remedies. Hot Bearings, 547; Misfiring, 547; Back Firing, 547; Preignition, 548; Carbureter Troubles, 548; Compression Troubles, 548. PROSPECTING Outfit and Methods. Outfit Necessary, 549; Plan of Operations, 549. Coal -Bearing Formations. Outcrops, 550; Formations Likely to Contain Coal, 550; Geological Chart for the United States, 551; Faults, 553. Exploration by Drilling or Bore Holes. Earth Augers, 553; Percussion Drills, 554; Percussion Core Drill, Cost of Well Drilling, 554; Core Drills, 554; Selecting the Machine, 555; Size of Tools, 555; Dia- mond-Drilling, 555; Calyx Drilling, 556; Prospecting for Petroleum, Natural Gas, and Bitumen, 557; Construction of Geological Maps and Cross- Sections, 557; To Obtain Dip and Strike From Bore-Hole Rec- ords, 558; Sampling and Estimating the Amount of Mineral Avail- able, 559; Diagram for Reporting on Coal Lands, 560-563. xviii CONTENTS MINING General and Financial Considerations. Relation Between Investment and Cost of Production, 564 ; Relative Cost of Different Types of Open- ing, 564; Cost of Production as Affected by Type of Opening, 564. Location of Surface Plant. Grades, 565; Length and Number of Sidings. 565; Mining Plant, 566; Mining Village, 566; Coke Ovens, 566. Location of Mine Opening. Flat Seams, 567; Seams of Moderate Dip, 568; Of High Dip, 568; Method of Working, 568. Drifts. 568. Tunnels. Through Loose Ground, 569; Forepoling, 569; Wedging, 570; Tunnels Through Rock, 571; Arrangement of Drill Holes, 571; American and European Practice, 571; Conical Center Cut, 572; The Billy White Cut, 573; Square-Cut Drillinp and Blasting, 574; Side Cut in Heading, 574; Special Arrangement for Throwing Broken Rock from Face, 575. Slopes. Safety Appliances, 575; Data Concerning Well-Known Shafts Table, 576-577. Shafts. Introduction, 578; Form of Shaft, 578; Compartments, 578; Size, 578; Width, 578; Length, 579; Sinking Tools and Appliances, 580; Buckets, 580; Bucket Guides, 580; Dumping Buckets, 581; Engines and Boilers, 581; Sinking Head Frame, 581; Shaft Coverings, 582; Ventilation and Lighting, 583; Sinking Through Firm Ground, 583; Preliminary Operations, 583; Sinking Through Earth and Loose Rock, 583; Through Rock, 584; Long-Hole, or Continuous-Hole, Method, 585; Sinking in Swelling Ground, 586; Sinking Through Running Ground, 586; Draining the Ground, 586; Piling, 586; Fore- poling, 587; Shoes for Shaft Sinking, 588; Pneumatic Process, 590; Freezing Processes, 591; Cementation Process, 591; Other Methods of Shaft Sinking, 592; Enlarging and Deepening Shafts, 593; Up- raising, 594; Shaft Drainage and Pumping, 596; Water Rings, 596; Coffer Dams, 596; Lodgements, or Basins, 596; Sump, 596. Slope and Shaft Bottoms. Slope Bottoms, 596; Vertical Curves, 599; Shaft Bottoms, 599; General Bottom Details, 601; Mine Stables, 601; Pump Room, 602; Engine Room, 602; Lamp Stations, 602; Shanties, 603; Manway About the Shaft, 603; Surface Tracks for Slopes and Shafts. METHODS OF OPEN WORK General. 604; Steam-Shovel Mines, 605. METHODS OF CLOSED WORK Introductory. General Considerations, 606; General Systems of Mining, 607. Room-and -Pillar Systems of Mining. Preliminary Considerations, 607; Number of Entries, 607; Size, 609; Distance Between Entries, 610; Direction of Entries in Flat Seams, 610; In Inclined Seams, 611; Alinement and Grade of Entries, 611 ; Rooms in General, 611 ; Double Rooms, 612; Rooms With Extra Entry Pillars, 613; Inclination of Rooms to the Entry, 613; Direction of Rooms as Determined by Cleat, 614; Distance from Center to Center of Rooms or Breasts Measured on Entry or Gangway, Table, 615; Direction of Rooms as Determined by Slips in the Roof, 616; Working Flat Seams, 616; Pittsburg Region, 616; Clearfield, 616; Reynoldsville, 617; West Virginia, 617; George's Creek District, Md., 617; Blossburg Coal Region, Pa., 618; Indiana Coal Mining, 618; Iowa Coal Mining, 618; Steep Rooms, 619; Working Pitching Seams, 619; Difficulties, 619; Working Thick and Gaseous Seams That Run, 620; Thick Non- Gaseous Seams, 621; Small Seams Laying From Horizontal to 10, 621; Laying at More Than 10, 622; Buggy Breasts, 622; Chutes, 623; Single-Chute Rooms, 624; Double-Chute Rooms, 625; Method Suitable for Use in Inclined Seams, 626; Battery Breasts, 626; Working Contiguous Seams, 629; New Castle, Col., Method, 631; Alabama Methods, 631; Tesla, Cal., Method, 632. CONTENTS xix Pillar -and-Stall Systems of Mining. General, 634; Connellsville Region, 635; J. L. Williams' Method, 636. Panel System of Mining. Col. Brown's Method, 637. Mining and Blasting Coal. Shooting Off the Solid, 638; Precautions in Solid Shooting, 641; Objections, 642; Blasting after Undercutting, 642; Combined Undercutting and Solid Shooting, 643; Undercutting in Longwall, 644: Machine Mining, 644; Pick Machines, 644; Chain Machines, 645; Capacity of Coal- Cutting Machines, 646; Longwall Machines, 646; Heading Machines, 647; Machine Mining in Anthra- cite Mines, 648. Drawing Pillars -General, 648; Work of Drawing, 650; Delayed Pillar Drawing, 651; Precautions, 651. Longwall System of Mining. Systems of Longwall, 652; Considerations Affecting Its Adoption, 653; Roof Pressure, 653; Nature of Coal Seam, 653; Waste, 653; Surface Damage, Water, Gas, Etc., 654: Timber Supply, 654; Labor and Trade Conditions, 654; Longwall Working in Flat Seams, 655; Scotch, or Illinois, Plan, 655; Rectangu- lar Longwall, 656; Longwall Working in Pitching Seams, 657; On Low Inclination, 658; When Inclination is Less Than 40, 658; When Inclination is From 30 to 60, 659; In Steeply Inclined Seams, 661; Special Forms of Longwall Working, 661; In Panels, 661; In Thick Seams, 663; In Inclined Thick Seams, 664; In Contiguous Seams, 664; Details of Longwall Working, 664; Starting, 664; Roadways, 665, Control of Roof Pressure, 665; Building Pack Walls and Stowing, 666; Timbering a Longwall Face, 666. EXPLOSIVES AND BLASTING Classification of Explosives. Low, 667; High, 667; Sizes of Grains of Black Blasting Powder, Table, 667. Explosives for Rock Work. Straight Nitroglycerin Dynamite, 668; Com- positions, Table, 668; Slow, or Low- Freezing, Dynamites, 668; Compositions, Table, 668; Ammonia Dynamites, 668; Composi- tions, Table, 669; Gelatin Dynamites, 669: Compositions, Table, 669; Analyses or High Explosives, Table, 669; Comparative Analyses, 670; Products of Combustion, 670; Analyses of Mine Air After Blasting, Table, 670; Comparative Strength of Explosives, 670; Results of Tests to Determine Potential Energy and Disruptive and Propulsive Effects of Explosives, Table, 671. Explosives for Coal Mines. Classes of Permissible Explosives, 672. Care of Explosives. Storing, 673; Thawing Dynamite, 673; Handling Explosives, 674; Precautions When Handling, 675. Firing Explosives. Means of Firing Low Explosives, 676; Squibs, 676; Fuse, 676; Electric Squibs, 677; Means of Firing High Explosives, 677; Fuse and Caps, 677; Electric Detonators, 677; Delay- Action Detonators, 678; Charging and Firing Explosives With Squibs or With Cap and Fuse, 678; Charging Black Powder and Firing With Squib, 678; Firing With Fuse and Cap, 679; Charging and Firing Dynamite With Cap and Fuse, 680; Precautions When Tamping Ex- plosives, 680; Firing Explosives by Electricity, 681; Charging for Electric Firing, 681; Shot Firing With the Electric Blasting Machine, 682; Connecting Wires, 682; Connecting Up and Firing the Blasts, 682; Firing With Dry Batteries, 683; Precautions When Firing With the Electric Blasting Machine, 683; Firing From Dynamo, 684; Firing Single Shots From the Surface, 685. Substitutes for Blasting in Dry and Dusty Mines. Wedging Down Coal, 685; Hydraulic Cartridge, 686; Lime Cartridges, 687; Water Car- tridge, 687. General Considerations Affecting Blasting. Definitions, 687; Effect of Free Faces in Mining, 688; Diameter of Shot Holes, 690; Amount and Kind of Explosive, 690. SUPPORTING EXCAVATIONS Introduction. 692. Coal Pillars. General Considerations Affecting Size, 692; Amount of Pillar Coal, 692; Practical Considerations Determining Size, 692; Depth of xx CONTENTS Cover, 693; Weight of Rocks, 694; Crushing Strength of Anthracite, and Table, 694; Of Bituminous Coal, 695; Room, Entry, and Slope Pillars, 695; Load on Pillars, 695; Strength 9f Pillars, 695; Width of Room Pillars, 695; Weight on Pillars at Various Depths, Table, 696; Slope Pillars, 696; Entry Pillars. 697; Shaft Pillars, 697; Pillars in Flat Seams, 697; Rules, Merivale's, Andre's, Wardle's, Pamely's, Min- ing Engineering (London), Poster's, 697; Dron's, Hughes 's, Central Coal Basin, 698; Size of Shaft Pillar Obtained by Use of Several Formulas, Table, 698; Pillars in Inclined Seams, 698; Pillars for Mis- cellaneous Purposes, 699; For Supporting Buildings, Etc., 699; Re- serve Pillars, 699; Chain Pillar, 699; Barrier Pillars, 699; Size of Barrier Pillars to be Left Between Adjoining Properties, 700; Squeeze and Creep, 701; Stopping a Squeeze, 701; Reopening a District Closed by Squeeze, 701. Flushing of Culm. 702-705. Built-Up Packs and Cribs. Strength, 705; Supporting Strength of Various Forms of Dry Filling, Table, 706. Timbering With Wood. Nature of Rock Pressure, 707; Choice of Timber, 707; R9om Timbering in Flat Seams, 707; Props, 707; Systematic Timbering, 708; Bad Roofs, 709; Supporting the Face While Under- cutting, 710; Entry Timbering in Flat Seams, 710; Two-Stick Sets, 710; Three-Stick Sets, 711; Four-Stick Sets, 711; Room Timbering in Pitching Seams, 712; Undersetting of Props, Table, 712; Entry Timbering in Pitching Seams, 713; Two-Stick Sets, 713; Three-Stick Sets, 714; Shaft Timbering, 715; General Principles, 715; Timbering in Rock, 715; In Loose Dry Material, 716; In Swelling Ground, 717; In Very Wet Ground or Quicksand, 717; Square Frame at Foot of Shaft, 718; Square-Set Timbering, 718; Miscellaneous Forms of Tim- bering, 719. Framing Timbers. Limiting Angle of Resistance, 720; Placing Timber Sets, 720; Timber Joints, 721. Care and Preservation of Timber. Cutting and Storing, 722; Time to Cut. 722; Peeling, 722; Seasoning and Storing, 722; Preservation of Mine Timber, 723; Destructive Agencies, 723; General Principles of Timber Preservation, 723; Brush Treatments, 724; Open-Tank Treatments, 724; Pressure Treatments, 724; Comparison of Open-Tank and Pres- sure Treatments, 724; Cost of Open-Tank Plant, 725; Cost of Pressure Plant, 725; Cost of Treatment, 725; Cost of Untreated and Treated Loblolly Pme Gangway and Entry Sets Placed by the Philadelphia & Reading Coal & Iron Co., in Cooperation With the Forest Service, Table, 726: Durability of Treated Timbers, 727; Economy in Use of Treated Timbers, 728; Peeled and Treated Loblolly and Shortleaf Pine Gangway Sets Placed in Mines of Philadelphia & Reading Coal & Iron Co., Table, 728; Summary, 729. Steel and Masonry Supports. Iron and Steel Props, 730; Cylindrical Cast- iron Props, 730; Steel H-Beam Props, 730; Cast-Iron Posts With I-Beam Caps, 730; Steel Entry Timbers, 730; Standard Forms, 730; Steel Gangway Timbers, Table, 732; Relative Cost of Steel and Wood Timbering, 733; Advantages of Steel Timbering, 735; Preservation of Steel Mine Timbers, 735; Masonry and Iron Shaft Linings, 735; Tubbing, 736; Steel and Concrete Shaft Linings, 737; Steel Sets, 737; Steel Buntons, 738; Concrete and Steel Shaft Linings, 738. HOISTING General. 739. Hand- and Horse-power Hoists. 739. Steam-Power Hoisting Engines. Second-Motion, or Geared, Hoisting Engines, 740; First- Motion, or Direct- Acting, Hoisting Engines, 741. Hoisting Engines Using Other Power Than Steam. Compressed-Air Hoist- ing Engines, 741; Gasoline, 741; Hydraulic, 742; Electric, 742. Conical Drums, ting System, _. , . , , .JO; Monopol System, 751. CONTENTS xxi Calculations for First-Motion Hoisting Engines. General Considerations, 751; Forces and Moments in Hoisting, Table, 755. Calculations for Second-Motion Hoisting Engines. Standard Sizes of Second- Motion Hoisting Engines, Table, 757; Dimensions, 758. HAULAGE Resistances to Haulage. Total Resistance, 758; Due to Friction, 758; Due to Curvature, 759; Due to Grade, 760; Grade Equivalents, Table, 761; Resistance Due to Inertia, 762. Trackwork. Choice of Grade, 762; Curvature, 763; Rule, 763; Rail Eleva- tion, Table, 764; Table of Rails and Accessories, 764-767; Gauge of Track, 765; Rails, 766; Weight of Rails, in Tons of 2,240 Lb., Required to Lay 1,000 Ft. Single Track, Table, 768; Ties, 768; Sizes and Quan- tities of Spikes, Table, 769; Number of Track Bolts in a Keg of 200 Lb., Table, 769; Spaces Between Ends of Rails, Table, 769; Feet, Board Measure, in Mine Ties of Various Lengths, Table, 770; Number of Ties per 1,000 Ft., and per Mile of Track, Table, 770; Entry Switches, 770; Frogs, 771; Room and Branch Switches, 771; Diamond Switch, 773; Notes on Tracklaying, 773. Animal Haulage. Selection of Stock, 775; Feeding Mules, 775; Care, 776; Work, 777; Cost of Mule Haulage, 777; Safe Grade, 778. Self-Acting Inclines. Tracks, Switches, Etc., 779; Rollers, 779; Ropes, Drums, Barneys, Etc., 779; Grades and Their Effects, 781; Condi- tions Unfavorable to Use of Inclines, 781; Calculations for Self-Acting Inclines, 781; Profile of Inclines, 783. Jig Planes. Definition, 783; Calculations, 784. Slopes and Engine Planes. Slopes 784; Engine Planes, 785. Endless-Rope Haulage. General, 785; General Arrangement of Systems, 786; Engines and Drums, 787; Rope- Tightening Arrangements, 788; Grips and Grip Cars, 788; Rollers and Sheaves, 789; Side-Entry Haulage, 789; Overhead, 790; High-Speed, or Reversing, 790; On Inclines, 791; Calculations for Low-Speed, Endless-Rope, Haulage Engines, 791; For High-Speed, 791. Tail-Rope Haulage. General Arrangement, 792; Engines, Drums, Etc., 793; Sheaves, Rollers, Etc., 794; Comparison of Endless- and Tail- Rope Haulage, 794; Calculations, 795. Steam-Locomotive Haulage. Steam Mine Locomotives, 795; Power of Steam Locomotives, 795; Dimensions of Four- Wheel Steam Loco- motives, Table, 796; Speed, 798; Horsepower, 798. Compressed -Air Haulage. General, 798: Simple, or Single-Stage, Locomo- tives, 799; Reheating Compressed Air, 799; Compound, or Two-Stage, Locomotives, 799; Dimensions of Single-Stage Compressed- Air Locomotives, Table, 800; Dimensions of Two-Stage Compressed- Air Locomotives, 801; Table, 802; Tractive Power, 803; Locomotive Storage Tanks, 803; Stationary Storage, 804: Standard Steam and Extra-Strong Pipe Used for Compressed-Air Haulage Plants, Table, 805; Pipe Lines and Charging Stations, 805; Air Compressors for Haulage Plants, 806; Horsepower Necessary to Compress 100 Cu. Ft. of Free Air, Table, 807. Gasoline -Motor Haulage. Construction of Gasoline Locomotives, 807; Hauling Capacity and Fuel Requirements, 808; Cost, 809; Compari- son of Gasoline and Other Types of Haulage Motors, 810; Analyses of Mine Air as Affected by Exhaust of Gasoline Locomotives, Table, 811; Volume of CO and CO 2 Discharged by Gasoline Locomotives, in Cubic Feet per Minute, Table, 812; Purification of the Exhaust, 814. Electric-Locomotive Haulage. General Considerations, 815; Advantages and Disadvantages, 815; Current and Voltage, 816; Electric Genera- tors 816; Classes of Electric Locomotives, 816; Wiring for Electric Haulage, 816; Arrangement of Power Lines, 816; Shape of Trolley Wire, 816; Location of Wires, 817; Trolley Frogs, 817; Resistance of Steel Rails, 817; Sizes of Locomotives, Rails, and Bonds, Table, 818; Resistance of Steel Rails, Table, 818; Bonding, 818; Cross-Bonding, xxii . CONTENTS 819; Feeders, 819; Sizes of Wires for Three-Phase Transmission Serv- ice, Table, 821; Voltages Advisable, Table, 821; Direct-Current Loco- motives, 822; Number and Arrangement of Motors, 822; Construction of! Motors, 822; Controllers, 823; Frames, 823; Wheels and Jour- nals, 823; Brakes, 824; Trolleys, 824; Headlights, 824; Capacity of Locomotives, 824; Selection of Motors, 825; Tandem Locomotives, 826; Cable-Reel Locomotives, 826; Crab Locomotives, 827; Combina- tion Cable-Reel and Crab Locomotives, 827; Rack-Rail Locomotives, 827; Operation of Electric Locomotives, 828; Troubles of Electric Locomotives, 828; Alternating-Current Locomotives, 830; Storage- Battery Locomotives, 830. VENTILATION OF MINES Chemical and Physical Properties of Gases. Chemistry, 831; Matter and Its Divisions, 831; Classes of Matter, 831; Forms of Matter, 831; Changes in Matter, 832; Symbols and Formulas, 832; Atomicity of Elements, 832; Chemical Reactions, 832; Chemical Equations, 832; Atomic Weight, 833; Table of the Elements With Their Symbols and Atomic Weights, 833; Molecular Weight, 834; Formulas and Molecular Weights of Common Gases, Table, 834; Percentage Composition, 834; Weights of Substances Concerned in Reactions, 834; Volumes of Gases Concerned in Reactions, 835; Volumes of Gases When Burned in Air, 835; Weight and Volume of Gases in Reactions, 836; Physics of Gases, 836; Avogadro's Law, 836; Density of Gases, 836; Density at 32 F. and 29.92 In. of Mercury, Table, 837: Specific Gravity, Weight, and Volume of Gases at 32 F. and 29.92 In. of Mercury, Table, 837; Atmos- gheric Pressure, 838; Measurement of Atmospheric Pressure, 838; quivalent Heights of Columns of Air, Water, and Mercury, Table, 838; Corresponding Mercury and Air Columns, and Pressure per Square Foot for Each Inch of Water Column, Table, 838; Water Column, and Pressure per Square Foot for Each Inch of Mercury Column, Table, 839; Barometers, 839; Relation Between Volume and Temperature of Gases, 840; Between Volume and Pressure, 840; Between Volume, Temperature, and Pressure, 840; Between Weight, Temperature, and Pressure, 841; Weight and Volume of Air and Gases, 841; Volume and Weight of Air at Sea Level at Different Temperatures, Table, 842; Diffusion of Gases, 842; Rates of Diffusion and Transpiration of Gases Compared to Air, Table, 843; Occlusion and Transpiration of Gases, 843; Humidity, 843; Gallons of Water in 100,000 Cu. Ft. of Saturated Air at Temperatures From 20 F. to + 100 F., Table, 844; Psychrometers or Hygrometers, 844. Mine Gases. Atmospheric and Mine Air, 845; Composition of Pure Air, Table, 845; Mine Air, 846; Oxygen, 846; Properties and Sources, 846; Effect on Life, 846; On Combustion, 847; Composition of Resid- ual Atmospheres That Extinguish Flame, Table, 847; Absorption of Oxygen by Coal, 848; Nitrogen, 848; Properties and Sources, 848; Effectjfcn Life, 848; On Combustion, 848; Carbon Dioxide, 848; Properties and Sources, 848; Effect on Life, 849; On Combustion, 850; Explosive Range of Mixtures of Methane and Carbon Dioxide, Table, 850; Blackdamp, 851; Haldane's Blackdamp Indicator, 851; Carbon Monoxide, 852; Properties and Sources, 852; Effect on Life, 853; Explosibility, 855; Detection, 856; Reaction of CO on PIClii, 856; Effect on Mice and Canaries, 857; Per Cent, of CO in Air Corresponding to Various Percentages of Saturation of Blood Solu- tion, Table, 858; Methane, 859; Properties and Sources, 859: Pressure of Occluded Gas, Table, 860; Formation, 861; Occurrence in Mines, 861; Effect on Life, 862; Explosibility, 862; Limiting Explosive Mixtures of Various Explosive Gases With Air, Table, 863; Firedamp, 864; Coal From Face, Naomi Mine (Gas Coal, Pittsburgh, Pa., District), Table, 864; Coal From Face, No. 1 North Shaft, Nanticoke, Pa. (Anthracite), Table, 864; Gases Enclosed in the Pores of Coal and Evolved in a Vacuum at 212 P., Table, 865; Analyses of Firedamp, Table, 865; Analyses of Firedamp from Blowers, Table, 866; From Feeders, Table, 866; Gases From An Enclosed Area in an Anthracite Mine, Table, 866; Analyses of Firedamp, Con- nellsville Region, Table, 867; Analyses of Gas From Drill Holes, Table, 867; Combustion Products of Methane, 867; Products of CONTENTS xxiii Explosion of Methane in Air, Table, 867; Effect of Atmospheric Changes on Escape of Firedamp, 868; Afterdamp, 869; Detection of Methane, 870; The Rarer Mine Gases, 870; General Considerations, 870; Ethane and Other Paraffin Gases, 870; Ethylene and Other Olefin Gases, 871; Hydrogen, 871; Acetylene, 871; Hydrogen Sul- phide, 871; Sulphur Dioxide, 872; Nitric Oxide and Nitrogen Diox- ide. 872; Effect of Heat and Humidity on Mine Workers, 873. Safety and Of her Lamps. Principle and Origin, 874; Description, 874- Dates of Discovery, 874; Principles, 874; Early Classification, 874; Approved Lamps, 874; Construction, 875; Specifications, 875; Design, 875; Materials, 875; Gauzes, 875; Glasses, 876; Multiple Gauzes, 876; Bonnets, 876; Circulation of Air, 877; Wick Tubes, Wicks, Etc., 877; Igniters, or Relighters, for Safety Lamps, 878- Locks, 878; Oils, 879; Illuminating Power, S80; Table, 880; Testing for Methane, 881; Desirable Features in Lamps for Testing and for General Use, 881; Testing for Gas, 882; Height of Gas Cap, Table. 882; Care of Safety Lamps, 883: Cleaning, 883; Assembling, 884- Failure, 884; Relighting Stations, Lamp Houses, Etc., 884; Standard Types of Safety Lamps, 884; Davy, 884; Stephenson, 886: Clanny, 886; Evan Thomas, 886; Deflector, 887; Bull's Eye, or Mauchline, 887; Marsaut, 887; Mueseler, 887; Ashworth-Hepplewhite-Gray. 887; Wolf, 888; Protector, 888; Hailwood, 888; Special Types, 889- Clowes Hydrogen, 889; Stokes Alcohol, 889; Pieler, 890; Chesneau, 890; Stuchlick Acetylene, 891; Tombelaine Acetylene, 891; Gas William's Methanometer, 894; Aitkin's Indicator, 894; Beard- Mackie Sight Indicator, 894; Brigg's Wire Loop, 894; Cuninghame- Cadbury Indicator, 894; Colored Glass Indicators, 895; Forbes, 895; Firedamp Whistle, 895; Hardy Indicator, 895; Shaw Gas- Testing Machine, 895; Hanger and Pescheux Gas-Signaling Apparatus, 896; Low Gas-Signaling Apparatus, 896; Electric Safety Lamps, 896; Points of PDanger, 896; Types, 897; The Ceag Lamp, 897; Special Forms, 898; Cap Lamps, 898; Charging Stations, 899; Acetylene Lamps, 900. Explosive Conditions in Mines. Causes, 900; Derangement of Ventilating Current, 901; Sudden Increase 9f Gas, 901; Effect of Coal Dust in Mine Workings, 901; Humidifying the Air Current, 902; Hygrome- ters, 904; Pressure as Affecting Explosive Conditions, 905; Rapid Successi9n of Shots in Close Workings, 906; Quantity of Air Required for Ventilation, 906; Quantity Required by State Laws, 906; Quantity Required for Dilution of Mine Gases, 906; Quantity Required to Pro- duce the Necessary Velocity of Current at the Face, 907; Elements in Ventilation, 907; Horsepower or Power of the Current, 907: Mine Resistance, 907; Velocity of the Air Current, 907; Relation of Power, Pressure, and Velocity, 907; Measurement of Ventilating Currents, 907; Of Velocity, 908: Water Gauge, 908: Calculation of Mine Resistance, 909; Table of Various Coefficients of Friction of Air in Mines, 909; Calculation of Power, or Units of Work per Minute, 910; The Equivalent Orifice, 910; P9tential Factor of a Mine, 910; Table of Water Gauges for Calculating the Amount of Air Required for Mine Workings, 911; Formulas, 913; Variation of the Elements, 915; Quantity Produced by Two or More Ventilators, 916. Distribution of Air in Mine Ventilation. General, 917; Requirements of Law in Regard to Splitting, 918; Practical Splitting of the Air Cur- rent, 918; Natural Division, 918; Calculation of 'Natural Splitting, 918; Proportional Division of the Air Current, 919; Box Regulator. 919; Door Regulator, 920; Calculation of Pressure for Box Regula- tors, 920; Size of Opening, 920; Size of Opening for a Door Regulator, 921; Calculation of Horsepower for Box Regulators, 921; For Door Regulators, 921; Splitting Formulas, 922. Methods and Appliances in the Ventilation of Mines. Ascensional Ventila- tion, 925; General Arrangement of Mine Plan, 925; Natural Ventila- tion, 925; Ventilation of Rise and Dip Workings, 926; Influence of Seasons, 926; Furnace Ventilation, 927; Construction of a Mine xxiv CONTENTS Furnace, 927; Air Columns, 927; Inclined Air C9lumns, 928; Calcula- tion of Ventilating Pressure in Furnace Ventilation, 928; Calcula- tion of Motive Column or Air Column, 928; Influence of Furnace Stack, 929; Mechanical Ventilators, 929; Fan Ventilation, 929; Disk Fans, 929; Centrifugal Fans, 930; Exhaust Fans, 930; Force Fans and Blowers, 930; Vacuum System of Ventilation, 930: Plenum System, 930; Comparison of Vacuum and Plenum, 930; Types of Centrifugal Fans, 931; Nasmyth, 931; Biram's Ventilator, 931: Waddle, 932; Schiele, 932; Guibal, 932; Murphy, 933; Capell, 933; Sirocco Fan, 933; Direct-Connected Engines, 934; Other Drives, 934; Method of Determining Fan Diameter, 934; To Ascertain Fan Speed Required, 934; Horsepower Needed, 934; Size of Motor, 934; Evase Stack, 934; Maximum Inlet Velocity, 935; Loss at Inlets, 935; Standard Air, 935: Inlet Velocities, 935; Special Fans, 935: Equiva- lent Orifice, 935; Murgue's Formula, 936; Sullivan Reversible Fans, 936; Sullivan Fans, Sizes, Weights, Dimensions, Table, 937; Fan Ratings, Tables, 938-940; Table of Capacities, 941; Position of Any Fan, Etc., 941; Manometrical Efficiency, 942- Mechanical Efficiency, 942; Fan Construction, 942; Size of Central Orifice, 942; Diameter of Fan, 942; Curvature of Blades, 943; Tapered Blades, 943; Number of Blades, 943; Spiral Casing, 944; Evase Chimney, 944; High- Speed and Low-Speed Motors, 944; Fan Tests, 944; Conducting Air Currents, 944; Doors, 944; Stoppings, 945; Air Bridges, 945; Air Brattice, 945; Curtains, 944. MINE FIRES Means of Extinguishing. Isolating the Section, 945; Sealing Off Fires, 946; Stopping Materials, 946; Unsealing After the Fire Is Out. 947. Spontaneous Combustion. Causes, 948; Coal Storage, 949. THE PREPARATION OF COAL Crushing Machinery. Object, 949; Cracking Rolls, 949; Corrugated Rolls, 950; Disintegrating Rolls and Pulverizers, 950; Hammers, 950; Miscellaneous Forms of Crushers, 951; Sizing and Classifying Apparatus, 951; Stationary Screens, Grizzlies, Head-Bars, or Plat- form Bars, 951; Shaking Screens, 952; Size of Mesh, Table, 952; Revolving Screens, or Trommels, 952; Speed, 953; Duty of Anthracite Screens, 953; Revolving Screen Mesh for Anthracite, 953; Hydraulic Classifiers, 953; Jeffrey-Robinson Coal Washer, 953; Scaife Trough Washer, 954; Jigs, 954; Stationary Screen Jigs, 954; Heberle Gate, 955; Theory of Jigging, 955; Equal Settling Particles, 955; Table of Equal Settling Factors or Multipliers, 956; Interstitial Currents, or Law of Settling Under Hindered Settling Conditions, 956; Interstitial Factors, 957; Acceleration, 957; Suction, 957; Removal of Sulphur From Coal, 957; Preparation of Anthracite, 958; Preparation of Bituminous Coal, 959: Sizes, 959; Method, 960; Screening Area, 961; Shaker Screens for Small Sizes, 961; Screen Feeders, 962; Tipple Design, 962; Washing Bituminous Coal, 962. Handling of Material. Anthracite Coal, 962: Weights and Capacities of Standard Steel Buckets, Table, 963; Elevating Capacities of Malle- able Iron Buckets, Table, 963; Conveying Capacities of Flights at 100 Ft. per Min., Table, 963; Horsepower for Bucket Elevators, Table, 964; Pitch at Which Anthracite Coal Will Run, Table, 964; Horse- powers for Coal Conveyors, Table, 965; Horizontal Pressure Exerted by Bituminous Coal Against Vertical Retaining Walls, Table, 965; By Anthracite, Table, 966; Cost of Unloading Coal, 966; Briqueting, 967; Machines, 967; Briqueting of Fuel, 967; Of Flue Dust, 968; Cubic Feet Occupied by 2,000 Pounds of Various Coals, Table, 968. SAFETY AND FIRST AID Rules for First-Aid Corps. 969: Shock, 970; Burns and Scalds, 970; Heat Prostration, 970; Convulsions, 970; Artificial Respiration, Shafer Method, 970; Sylvester Method, 971; Treatment for Electrical Shock, 972; Rescue From Electrical Contact, 972; Fractures, 973; Drowning, 973. Method of Moving Injured Persons. 973. CONTENTS xxv MINE SAFETY Safety First. Systematic Timbering, 975; Adequate Supervision, 975; Premium System and Company Rules, 976; Safeguarding Machinery, 978; Protecting from Electricity, 980; Failure of Machine Parts, 980; Preventing Mismanipulation of Controlling Devices, 980; Safety Practices of the H. C. Frick Coke Co., 982. Mine-Rescue Work. Organization, 984; First Steps, 984; Reversing the Air Current, 985; Work of Recovery, 985. Mine-Rescue Apparatus. Breathing Apparatus, 986; Self Rescuer, 987; Resuscitation Apparatus, 987. NATURAL SINES, COSINES, TANGENTS, AND COTANGENTS Explanation of Tables. 989. Tables of Natural Sines and Cosines, 991-999. Tables of Natural Tangents and Cotangents. 1000-1008. LOGARITHMIC TABLES Explanation of Tables. 1009; Common Logarithms of Numbers, Table, 1009. Tables of Logarithms of Numbers. 1010-1027. Tables of Logarithms of Trigonometric Functions. 1028-1072. TRAVERSE TABLES Directions for Use. 1073. Tables of Latitudes and Departures. 1074-1080. Tables of Squares, Cubes, Square and Cube Roots, Circumferences, and Areas. 1081-1096. Tables of Circumferences and Areas of Circles From ^4 to 100. 1097-1101. GLOSSARY OF MINING TERMS Explanation. 1101. Glossary. 1102-1149. Index. 1151-1172. The Coal Miners 5 Pocketbook WEIGHTS AND MEASURES LINEAR MEASURE Immediately following each table of weights or of measures is given a table of equivalents showing the relation existing between the different denomina- tions. All figures on the same horizontal line are of equal or equivalent value. The United States unit of length, of which unit all other denominations are multiples or submultiples, is the yard, originally derived from the Imperial yard of Great Britain. Since 1893, the United States Bureau of Standards has been authorized to derive the yard from the meter, using the relationship established by Congress in the act of July 28, 1866, viz., 1 yard = ^r^ meter. 12 inches (in.) =1 foot ft. 3 feet =1 yard yd. 5.5 yards =1 rod rd. 40 rods =1 furlong fur. 8 furlongs =1 mile mi. in. ft. yd. rd. fur. mi. 1 - .083333 = .027778 = .005051 = .000126 = .000016 12 = 1 = .333333 = .060606 = .001515 = .000189 36= 3= 1 = . 181818 = .004545 = .000568 198= 16.5= 5.5= 1 = . 025000 = .003 125 7,920= 660= 220= 40= 1 = . 125000 63,360= 5,280= 1,760= 320= 8= 1 The rod of 16.5 ft., and variously known as the perch or pole, is the same as in surveyor's measure. The furlong is now no longer used. The land league of 3 statute mi. is 15,840 ft.; the nautical, or marine, league of 3 geographical mi. is 18,240 ft. The nautical, marine, or geographical mile is the & part of 1 of a great circle of a sphere whose surface is equal to the surface of the earth. This is commonly taken as 6,080 ft., but is more accurately 6,080.26 ft., and is equivalent to 1.1516 stat. mi. One statute mile equals .8684 naut. mi. The fathom of 6 ft. is used at sea in measuring depths of water, and some times (England) in giving depths of mine shafts. The pace is commonly 3 ft. The U. S. military pace is 30 in. SURVEYOR'S LINEAR MEASURE The surveyor's linear measure is no longer in common use but its denomi- nations are found in descriptions of the boundaries of farms taken from old deeds. Lengths of land lines are now measured and recorded in feet and decimal parts thereof. 7.92 inches (in.) = 1 link li. 25 links. . . = 1 rod (16.5 ft.) rd. 4 rods. .' =1 chain (66 ft.) ch. 80 chains =1 mile mi. 2 WEIGHTS: A.ND MEASURES 'in. ' W. ' rd.' ch. mi. 1 ~ .126263 - .005051." .001263 = .000016 7.92= 1^:040000 = .010000 =.000125 198= 25= 1 = . 250000 = .003125 792= 100= 4= 1 = . 012500 63,360= 8.000= 320= 80= 1 Surveyors commonly use the engineer's chain of 50 or 100 ft., the feet being divided into tenths and hundredths. The annexed scale shows on one side, proportionately reduced, a scale of tenths. On the other, a scale of twelfths, corresponding to inches. To reduce inches to decimal parts of a foot, find the number of inches and frac- tional parts thereof on the side marked "inches." Opposite, on the scale of ft" | * * i fi ,,,,,,,, rn.^,....,^. V,,,^^/IMI| 1 r^J i """i 111 i ' " ' i ' M ] M ^" 1 "i 1 " 'A tenths, will be found the decimal part of a foot. Thus, if it is wanted to find the decimal part of a foot represented by 7^ in., find the mark corresponding to 7$ in. on the side marked "inches." Opposite this mark may be read 6 tenths, 2 hundredths, and 5 thousandths; or, expressed decimally, .625. This scale may be laid out, full size, upon stiff cardboard and will be found very useful in figuring lengths in construction work. DECIMALS OF AN INCH AND MILLIMETERS FOR EACH 1-64TH IN. 64ths of an Inch Decimal Parts of lln. Millimeters 64ths of an Inch Decimal Parts of 1 In. Millimeters A .015625 .397 i .515625 13.097 *"* .031250 .794 .531250 13.494 _s^ .046875 1.191 A .546875 13.891 A .062500 1.588 ! .562500 14.288 JL .078125 1.984 1 .578125 14.684 A .093750 2.381 1 .593750 15.081 J_ .109375 2.778 1 1 .609375 15.478 .125000 3.175 .625000 15.875 .140625 3.572 .640625 16.272 i .156250 3.969 . .656250 16.669 H .171875 4.366 .671875 17.066 JL .187500 4.763 .687500 17.463 if .203125 5.159 .703125 17.859 A .218750 5.556 .718750 18.256 is. .234375 5.953 j i .734375 18.653 i .250000 6.350 .750000 19.050 H .265625 6.747 .765625 19.447 & .281250 7.144 .781250 19.844 y .296875 7.541 .796875 20.241 / .312500 7.938 .812500 20.638 .328125 8.334 .828125 21.034 i .343750 8.731 .843750 21.431 i .359375 9.128 .859375 21.828 i .375000 9.525 .875000 22.225 i .390625 9.922 1 .890625 22.622 1 .406250 10.319 I .906250 23,019 & .421875 10.716 5 .921875 23.416 I .437500 11.113 .937500 23.813 * .453125 11.509 .953125 24.209 & .468750 11.906 .968750 24.606 i .484375 12.303 .984375 25.003 * .500000 12.700 1.000000 25.400 WEIGHTS AND MEASURES 3 MEASURES OF SURFACE SQUARE MEASURE 144 square inches (sq. in.) =1 square foot sq. ft. 9 square feet =1 square yard sq. yd. 30.25 square yards - 1 square rod sq. rd. 40 square rods =1 rood rood. 4 roods (160 sq. rd.) =1 acre A. or ac. 640 acres= 1 section =1 square mile sq. mi. sq. in. sq.ft. sq. yd. sq. rd. rood A. sq. mi. 1= .006944= .000772 = .000026 144= 1= .111 111 = .003673 = .000092 = .000023 1 ,296 = 9 = 1 = .033058 = .000826 = .000207 39,204= 272.25= 30.25= 1 = .025000 = .006250 = .000009 1,568,160= 10,890= 1,210= 40= 1 = . 250000 = .000391 6,272,640= 43,560= 4,840= 160= 4= 1 = . 001563 4,014,489,600 = 27,878,400 = 3,097,600 = 102,400= 2,560= 640= 1 The square rod is also known as the perch. The rood, equal to 40 sq. rd., or 1 A., is obsolete. 640 A. make one section; 320 A., one half-section; 160 A., a quarter section, etc. 36 sections, or 23,040 A., make 1 township (twp.). The areas of small tracts of land, such as city lots, are usually given in square feet and decimals thereof; of larger bodies of land, in acres and decimals of an acre. A square measuring 208.71 ft., or 69.57 yd., on each side contains 1 A. Squares of 100 sq. ft. or of 1 sq. yd. are used in estimating various kinds of work, such as roofing, lathing, plastering, etc. It is advisable to specify the size of the square in all contracts. SURVEYOR'S SQUARE MEASURE The surveyor's square measure is practically obsolete in the United States, although its denominations are commonly found in old deeds in describing the area of lands. As lengths of land lines are now generally measured in feet, tenths, and hundredths, areas are commonly expressed in square feet or in acres and in decimal parts thereof. 62.7264 square inches (sq. in.) =1 square link sq. li. 625 square links =1 square rod sq. rd. 16 square rods =1 square chain sq. ch. 10 square chains =1 acre A. or ac. 640 acres = 1 section =1 square mile sq. mi. 36 square miles =1 township tp. or twp. sq. in. sq. li. sq. rd. sq. ch. A. sq. mi. 1= .015942 = .000026 = .000002 62.7264= 1 = . 001600 = .000100 = .000010 39 ,204 = 625 = 1 = .062500 = .006250 = .000009 627,264= 10,000= 16= 1 = . 100000 = .000156 6,272,640= 100,000= 160= 10= 1 = . 001563 4,014,489,600 = 64,000,000 = 102,400= 6,400= 640= 1 1 township = 36 sq. mi. = 23,040 A. =-230,400 sq. ch. = 3.686,400 sq. rd. 2,304 ,000,000 sq. li. = 144,521,625,600 sq. in. MEASURES OF WEIGHT The United States standard of weight is the troy pound of Great Britain from which the avoirdupois pound is derived in the ratio 1 pound avoirdupois = LP^ pound troy. Since 1893, the United States Bureau of Standards has been authorized to derive the pound avoirdupois from the kilogram, using the 4 WEIGHTS AND MEASURES relationship established by Congress in the act of July 28, 1866, viz., 1 pound avoirdupois = kilogram. The weight of the grain in the troy, apothe- 2.2046 caries', and avoirdupois pounds, is the same. TROY WEIGHT Troy weight is used in weighing gold and silver. 24 grains (gr.) = 1 pennyweight dwt. 20 pennyweights =1 ounce oz. 12 ounces = 1 pound Ib. gr. dwt. oz. Ib. 1 = .041667 = .002083 = .000174 24= 1 = . 050000 =.004167 480= 20= 1 = . 083333 5,760= 240= 12= 1 1 oz. troy = 1 oz. apothecaries' = 1.09714 oz. avoirdupois 1 Ib. troy = 1 Ib. apothecaries' = .82286 Ib. avoirdupois 1 oz. avoirdupois = .91146 oz. troy or apothecaries' 1 Ib. avoirdupois = 1.21528 Ib. troy or apothecaries' APOTHECARIES' WEIGHT 20 grains (gr.) =1 scruple sc. 3 scruples .\= 1 dram dr. 8 drams =1 ounce oz. 12 ounces = 1 pound Ib. DECIMALS OF A FOOT FOR EACH 1-64TH IN. Inch 0" "l" 2" 3" 4" 5" 6" 7" 8" 9" 10" 11" .0833 .1667 .2500 .3333 .4167 .5000 .5833 .6667 .7500 .8333 .9167 .0013 .0846 .1680 .2513 .3346 .4180 .5013 .5846 .6680 .7513 .8346 .9180 A .0026 .0859 .1693 .2526 .3359 .4193 .5026 .5859 .6693 .7526 .8359 .9193 j_ .0039 .0872 .1706 .2539 .3372 .4206 .5039 .5872 .6706 .7539 .8372 .9206 A .0052 .0885 .1719 .2552 .3385 .4219 .5052 .5885 .6719 .7552 .8385 .9219 JL .0065 .0898 .1732 .2565 .3398 .4232 .5065 .5898 .6732 .7565 .8398 .9232 A .0078 .0911 .1745 .2578 .3411 .4245 .5078 .5911 .6745 .7578 .8411 .9245 J_ .0091 .0924 .1758 .2591 .3424 .4258 .5091 .5924 .6758 .7591 .8424 .9258 1 .0104 .0937 .1771 .2604 .3437 .4271 .5104 .5937 .6771 .7604 .8437 .9271 .0117 .0951 .1784 .2617 .3451 .4284 .5117 .5951 .6784 .7617 .8451 .9284 5 .0130 .0964 .1797 .2630 .3464 .4297 .5130 .5964 .6797 .7630 .8464 .9297 |i .0143 .0977 .1810 .2643 .3477 .4310 .5143 .5977 .6810 .7643 .8477 .9310 JL .0156 .0990 .1823 .2656 .3490 .4323 .5156 .5990 .6823 .7656 .8490 .9323 || .0169 .1003 .1836 .2669 .3503 .4336 .5169 .6003 .6836 .7669 .8503 .9336 & .0182 .1016 .1849 .2682 .3516 .4349 .5182 .6016 .6849 .7682 .8516 .9349 8 .0195 .1029 .1862 .2695 .3529 .4362 .5195 .6029 .6862 .7695 .8529 .9362 .0208 .1042 .1875 .2708 .3542 .4375 .5208 .6042 .6875 .7708 .8542 .9375 H .0221 .1055 .1888 .2721 .3555 .4388 .5221 .6055 .6888 .7721 .8555 .9388 J .0234 .1068 .1901 .2734 .3568 .4401 .5234 .6068 .6901 .7734 .8568 .9401 if .0247 .1081 .1914 .2747 .3581 .4414 .5247 .6081 .6914 .7747 .8581 .9414 JL .0260 .1094 .1927 .2760 .3594 .4427 .5260 .6094 .6927 .7760 .8594 .9427 fi .0273 .1107 .1940 .2773 .3607 .4440 .5273 .6107 .6940 .7773 .8607 .9440 ii .0286 .1120 .1953 .2786 .3620 .4453 .5286 .6120 .6953 .7786 .8620 .9453 H .0299 .1133 .1966 .2799 .3633 .4466 .5299 .6133 .6966 .7799 .8633 .9466 I .0312 .1146 .1979 .2812 .3646 .4479 .5312 .6146 .6979 .7812 .8646 .9479 II .0326 .1159 .1992 .2826 .3659 .4492 .5326 .6159 .6992 .7826 .8659 .9492 33 .0339 .1172 .2005 .2839 .3672 .4505 .5339 .6172 .7005 .7839 .8672 .9505 H .0352 .1185 .2018 .2852 .3685 .4518 .5352 .6185 .7018 .7852 .8685 .9518 ~lS .0365 .1198 .2031 .2865 .3698 .4531 .5365 .61-98 .7031 .7865 .8698 .9531 II .0378 .1211 .2044 .2878 .3711 .4544 .5378 .6211 .7044 .7878 .8711 .9544 M .0391 .1224 .2057 .2891 .3724 .4557 .5391 .6224 .7057 .7891 .8724 .9557 U .0404 .1237 .2070 .2904 .3737 .4570 .5404 .6237 .7070 .7904 .8737 .9570 1 .0417 .1250 .2083 .2917 .3750 .4583 .5417 .6250 .7083 .7917 .8750 .9583 WEIGHTS AND MEASURES 5 gr. sc. dr. oz. lb. 1 = .050 = .016667 => .002083 = .000174 20= 1 = . 333333 = .041667 = .003472 60= 3= 1 = . 125000 = .010417 480= 24= 8= 1 = . 083333 5,760= 288= 96= 12= 1 For equivalents in troy and apothecaries' weights, see under the former. AVOIRDUPOIS WEIGHT SHORT TON 27.34375 grains (gr.) =1 dram dr. 16 drams =1 ounce oz. 16 ounces =1 pound lb. 100 pounds =1 hundredweight cwt. 20 hundredweight \ t + 2,000 pounds / = lton... gr. dr. oz. lb. cwt. 1 = .036571 = .002286 = .000143 = .000001 27.34375 = 1 = .062500 = .003906 = .000039 = .000002 437.5 = 16 = 1 = .062500 = .000625 = .00003 1 7,000= 256= 16= 1 = . 010000 = .000500 700,000= 25,600= 1,600= 100= 1 = . 050000 14,000,000 = 512,000= 32,000= 2,000= 20= 1 The ton of 2,000 lb. is the trade standard of the United States, except in transactions involving anthracite (in Pennsylvania) and certain iron and steel products in bulk. A hundredweight is sometimes known as a quintal and is not uncommonly used among fishermen. The dram is practically obsolete. DECIMALS OF A FOOT FOR EACH 1-64TH IN. ..T. T. Inch 0" 1" 2" 3" 4" 5" 6" 7" 8" 9" 10" 11" i .0417 .1250 .2083 .2917 .3750 .4583 .5417 .6250 .7083 .7917 .8750 .9583 |i .0430 .1263 .2096 .2930 .3763 .4596 .5430 .6263 .7096 .7930 .8763 .9596 Jr .0443 .1276 .2109 .2943 .3776 .4609 .5443 .6276 .7109 .7943 .8776 .9609 M .0456 .1289 .2122 .2956 .3789 .4622 .5456 .6289 .7122 .7956 .8789 .9622 TS .0469 .1302 .2135 .2969 .3802 .4635 .5469 .6302 .7135 .7969 .8802 .9635 fl .0482 .1315 .2148 .2982 .3815 .4648 .5482 .6315 .7148 .7982 .8815 .9648 M .0495 .1328 .2161 .2995 .3828 .4661 .5495 .6328 .7161 .7995 .8828 .9661 i .0508 .1341 .2174 .3008 .3841 .4674 .5508 .6341 .7174 .8008 .8841 .9674 1 .0521 .1354 .2188 .3021 .3854 .4688 .5521 .6354 .7188 .8021 .8854 .9688 : x .0534 .1367 .2201 .3034 .3867 .4701 .5534 .6367 .7201 .8034 .8867 .9701 .0547 .1380 .2214 .3047 .3880 .4714 .5547 .6380 .7214 .8047 .8880 .9714 .0560 .1393 .2227 .3060 .3893 .4727 .5560 .6393 .7227 .8060 .8893 .9727 .0573 .1406 .2240 .3073 .3906 .4740 .5573 .6406 .7240 .80-73 .8906 .9740 i .0586 .1419 .2253 .3086 .3919 .4753 .5586 .6419 .7253 .8086 .8919 .9753 i .0599 .1432 .2266 .3099 .3932 .4766 .5599 .6432 .7266 .8099 .8932 .9766 h .0612 .1445 .2279 .3112 .3945 .4779 .5612 .6445 .7279 .8112 .8945 .9779 i .0625 .1458 .2292 .3125 .3958 .4792 .5625 .6458 .7292 .8125 .8958 .9792 % .0638 .1471 .2305 .3138 .3971 .4805 .5638 .6471 .7305 .8138 .8971 .9805 i .0651 .1484 .2318 .3151 .3984 .4818 .5651 .6484 .7318 .8151 .8984 .9818 i .0664 .1497 .2331 .3164 .3997 .4831 .5664 .6497 .7331 .8164 .8997 .9831 i .0677 .1510 .2344 .3177 .4010 .4844 .5677 .6510 .7344 .8177 .9010 .9844 1 .0690 .1523 .2357 .3190 .4023 .4857 .5690 .6523 .7357 .8190 .9023 .9857 i .0703 .1536 .2370 .3203 .4036 .4870 .5703 .6536 .7370 .8203 .9036 .9870 M .0716 .1549 .2383 .3216 .4049 .4883 .5716 .6549 .7383 .8216 .9049 .9883 1 .0729 .1562 .2396 .3229 .4062 .4896 .5729 .6562 .7396 .8229 .9062 .9896 1 .0742 .1576 .2409 .3242 .4076 .4909 .5742 .6576 .7409 .8242 .9076 .9909 j I .0755 .1589 .2422 .3255 .4089 .4922 .5755 .6589 .7422 .8255 .9089 .9922 1 .0768 .1602 .2435 .3268 .4102 .4935 .5768 .6602 .7435 .8268 .9102 .9935 I .0781 .1615 .2448 .3281 .4115 .4948 .5781 .6615 .7448 .8281 .9115 .9948 | .0794 .1628 .2461 .3294 .4128 .4961 .5794 .6628 .7461 .8294 .9128 .9961 \ .0807 .1641 .2474 .3307 .4141 .4974 .5807 .6641 .7474 .8307 .9141 .9974 J i .0820 .1654 .2487 .3320 .4154 .4987 .5820 .6654 .7487 .8320 .9154 .9987 l 1.0000 6 WEIGHTS AND MEASURES LONG TON The grains, drams, ounces, and pounds are the same as in the short ton. 16 ounces =1 pound Ib. 14 pounds =1 stone st. 2 stones. =1 quarter qr. 4 quarters =1 hundredweight cwt. 20 hundredweight = 1 ton (2,240 Ib.) T. oz. Ib. st. qr. cwt. T. 1 = .062500 = .004464 = .002232 = .000558 = .000028 16= 1 = .071429 = .035714 = .008929 = .000446 224 = 14 = 1 = .500000 = . 125000 = .006250 448= 28= 2= 1 = . 250000 = .012500 1,792= 112= 8= 4= 1 = .050000 35,840= 2,240= 160= 80= 20= 1 Short tons multiplied by 1.12 equal long tons. Long tons multiplied by .892857 equal short tons. The long ton is the standard in Great Britain and colonies, except Canada, but its use in the United States is limited. The long ton is used in estimating custom duties. MEASURES OF VOLUME 1,728 cubic inches (cu. in.) =1 cubic foot cu. ft. 27 cubic feet =1 cubic yard. . ... .cu. yd. cu. in. cu. ft. cu. yd. 1 = . 000579 = .000021 1,728= 1 = . 037037 ' 46,656= 27= 1 A cord of wood is 128 cu. ft., or a pile 8 ft. long and 4 ft. high when cut in 4-ft. lengths. It is used in estimating amounts of fire and pulp wood, tan- bark, etc. A ton (2,240 Ib.) of Pennsylvania anthracite, when broken for domestic use, occupies about 42 cu. ft. of space; bituminous coal about 46 cu. ft.; and coke, about 88 cu. ft. A bushel of coal is 80 Ib. in Kentucky, Illinois, and Missouri; 76 Ib. in Penn- sylvania and Montana; and 70 Ib. in Indiana. Masonry. A perch of masonry is 24.75 cu. ft., or is a section of wall 16.5 ft. (1 rd. or perch) long, 1.5 ft. thick, and 1 ft. high. It is very frequently taken as 25 cu. ft. Methods and customs of estimating masonry vary locally and it is highly advisable, when preparing contract specifications, to insert in the agreement, upon what basis the measurements are to be made; that is, if by the perch, the number of cubic feet therein. Owing to the confusion in the dimensions of the perch, the term is falling into disuse, and contracts specify measurements either in cubic feet or cubic yards. Masonry is measured solid, no deductions being made for corners, which are counted twice, or for openings under 3 ft. in width. This is the custom of the trade and holds in law unless the contract specifies differently. Thus, a foundation wall 1 ft. thick, 8 ft. high, and with outside dimensions of 10 ft. by 12 ft., and with one door opening 2 ft. wide and 8 ft. high, actually contains [(12X2) + (10-1-1)X2]X8-(2X8) = 304 cu. ft. On the trade basis, the door opening is neglected arid the four side walls are counted at their total length (2 of 12 ft., and 2 of 10 ft.), and the wall contains [(12X2) + (10X2)1 X8 = 352 cu. ft. Brickwork. Brickwork is generally estimated by the thousand bricks laid in the wall, but measurements by the cubic foot and the perch are also used. When making calculations of the volume of walls, etc., to allow for mortar, it is customary to add J in. to the length and thickness of each brick. The following data will be useful in calculating the number of bricks in a wall. For each superficial foot of wall 4 in. in thickness (the width of one brick), allow 7 5 bricks; for a 9-in. wall (the width of two bricks), allow 15 bricks; and so on, estimating 7 bricks for each additional 4 in. in thickness of wall. If brickwork is estimated by the cubic yard, allow 500 bricks to 1 cu. yd. This figure is based on the use of a 8J in. by 4 in. by 2j in. brick, with mortar joints not over f in. thick. If the joints are i in. thick, as in face brickwork, 1 cu. yd. will require about 575 bricks. An allowance of 5% should be made for waste in breakage, etc. WEIGHTS AND MEASURES 7 Shipping. The gross tonnage of a ship is its entire internal capacity, cal- culated according to certain rather complicated rules laid down in the Revised Statutes of the United States. The net tonnage of a ship is obtained by deduct- ing from the gross tonnage the space given over to engines, coal, quarters for the crew, etc.; that is, it is the net space available for cargo or paying load. Registered tonnage is the entire internal cubic contents of the vessel divided by 100, or 100 cu. ft. equals 1 registered ton. The term gives no idea of the dimen- sions of the vessel, and is merely an arbitrary way of forming some conception of its relative size. Displacement is the weight of the volume of water displaced by the hull of a vessel and is often confused with some one of the meanings of tonnage just given. The displacement of a ship naturally varies, depending on the weight of cargo, stores, fuel, etc., aboard. Thus, the displacement of a transatlantic liner will be markedly less on arriving at New York than when leaving England. Displacement is frequently calculated at a normal, or standard, depth of water, to which draft the ship is usually loaded, or for which it was designed; from this is derived the expression, say, "displacement 18,500 T. on 23 ft. draft." For the purpose of calculating vessel freights, estimating stowage capacity, etc., 1 U. S. shipping ton equals 40 cu. ft. and is equivalent to 32.143 U. S. bu., or 31.16 imp. bu. of England. The British shipping ton is 42 cu. ft. and is equal to 32.719 imp. bu., or 33.75 U. S. bu. For weights of various materials see under the heading Specific Gravity. LIQUID MEASURE By act of Congress the standard of liquid measure is the gallon of 231 cu. in. 1 gill gi 7.21875 cu. in. 4 gills = 1 pint pt 28.875 cu. in. 2 pints =1 quart qt 57.750 cu. in. 4 quarts =1 gallon gal 231.000 cu. in. 31.5 gallons =1 barrel bbl 4.211 cu. ft. 2 barrels =1 hogshead . .hhd 8.422 cu. ft. gi. pt. qt. gal. bbl. hhd. 1 = .250 = .125 = .03125 = .000992 = .000496 4= 1 = . 500 =.12500 = .003968 = .001984 8= 2= 1 = . 25000 = .007936 = .003968 32 = 8-= 4= 1 = . 031746 = .015873 1,008= 252= 126= 31.5= 1 = . 500000 2,016= 504= 252= 63= 2= 1 The U. S. liquid pint, quart, and gallon are equal, respectively, to .85937 U. S. dry pint, quart, and gallon. The U. S. dry pint, quart, and gallon are equal, respectively, to 1.16365 U. S. liquid pint, quart, and gallon. A box 19 f in. long on each edge contains 1 bbl. In approximate calculations, 1 cu. ft. of water may be considered equal to 7j gal., and 1 gal. as weighing 8| Ib. The capacity of a cylinder in U. S. liquid gallons = square of the diameter, in inches X height, in inches X. 0034 (accurate within 1 part in 100,000). The following cylinders contain the given measures very closely: Diam. Height Inches Inches Gill If Pint 3* Quart 3 Diam. Height Inches Inches Gallon 7 6 8gal 14 12 10 gal 14 15 DRY MEASURE By act of Congress the standard of dry measure is the bushel defined as a cylinder 18 in. in diameter, 8 in. deep, and containing 2,150.42 cu. in. 1 pint 2 pints 4 quarts 2 gallons 4 pecks pt 33.6003125 cu. n 1 quart. . .qt. 67.200625 cu. n 268.8025 cu. n 537.605 cu. n 2,150.42 cu. n 1 gallon . .gal =1 peck. . . .pk =1 bushel . .bu 8 WEIGHTS AND MEASURES pt. qt. gal. pk. bu. 1 = .500 = .125 = .0625 = .015625 2= 1 = . 250 =.1250 = .031250 8= 4 = 1 = . 5000 = .125000 16= 8= 2= 1 = .250000 64= 32= 8= 4= 1 The standard bushel is a struck, or level full, bushel. The heaped bushel is approximately equal to 1J struck bu., the cone, or heap, being not less than 6 in. in height. The standard bushel is equal to 1.24445, or approximately lj, cu. ft. 1 cu. ft. is equal to .80356, or approximately f , bu. A cube 3.227 in. on an edge contains 1 pt.; one 4.066 in. on an edge, 1 qt.; one 6.454 in. on an edge, 1 gal.; one 8.131 in. on an edge, 1 pk.; and one 12.908 in. on an edge, 1 bu. The capacity of a cylinder in U. S. bushels = square of diameter in inches X height in inches X. 0003652. There appears to be no standard barrel, dry measure, although one of 3 struck bu. is frequently recognized. The relation between the dimensions of the units of dry and liquid measure will be found under the former. RELATION BETWEEN VOLUMES AND WEIGHTS OF WATER, U. S. LIQUID MEASURE The mass of a given volume of water, such as 1 cu. ft. or 1 gal., depends on the conditions under which it is weighed, being less if weighed in air than in a vacuum, at the equator than at the poles, at sea level than at any elevation above, and at higher than at lower readings of either the thermometer or bar- ometer. Reduced from the French measurements made to determine the relations existing between the units of the metric system, the weight in vacuuo of 1 cu. ft. of pure distilled water, free from air, at the temperature of its maxi- mum density (4 C., or 39.3 F.) and under a barometric pressure of 760 milli- meters (29.92 in.) of mercury, at sea level and at the latitude of Paris (48 50' N), is 62.42664 Ib. This is the weight commonly used in pocketbooks and is often given as 62.427 Ib., 62.43 Ib., and even as 62.5 Ib., depending on the degree ol accuracy required. From this, the weight of 1 cu. in. of water under the given conditions may be taken as .036126 Ib., .036 Ib., or even .04 Ib. At other temperatures commonly used in calculations the weight of 1 cu. ft. of water is: at 32 F., 62.418 Ib.; at 62 P., 62.355 Ib.; and at 212 F., 59.846 Ib. The following table gives the weight in air of 1 gal. and of 1 cu. ft. of dis- tilled water. These weights are reduced from the French : are referred to sea level at the latitude of Paris. or ordinary manner of weighing. measurements and They represent the customary Temperature Pressure 4 C. (39.3 F.) . . 760 mm. (29.92 in.) . 62 F. (16.7 C.) . .760 mm. (29.92 in.) . 62 F. (16.7 C.) . . 30 in. (762.0 mm.) . The following table of equivalents is based upon the weight of 1 cu. ft. of water weighed in air at 39.3 P., and 29.92 in. of mercury, viz.: 62.356562 Ib. avoirdupois. Weight of 1 Gal. Pounds ..8.33586... ..8.32675... ..8.32673.. Weight of Cu. Ft. Pounds .62.35656 .62.28844 . 62.28827 EQUIVALENT WEIGHTS AND VOLUMES OF WATER Gills Pints Quarts Gallons Cubic Inches Cubic Foot Weight of Water Pounds 1 .250000 .125000 .031250 7.218750 .004178 .260496 4 1 .500000 .125000 28.875000 .016710 1.041983 8 2 1 .250000 57.750000 .033420 2.083965 32 8 4 1 231 .133681 8.335860 .138528 .034632 .017316 .004329 1 .000579 .036086 239.376624 59.844156 29.922078 7.480520 1,728 1 62.356562 3.838836 .959709 .479855 .119964 27.711598 .016037 1 WEIGHTS AND MEASURES ANGULAR, OR CIRCULAR, MEASURE 60 seconds (sec. or ") =1 minute min. or ' 60 minutes =1 degree deg. or 360 degrees =1 circumference . . . .cir. sec. min. deg. cir. 1 = .016667 = .000278 = .000008 60= 1 = . 016667 = .000463 3,600= 60= 1 = . 002778 1,296,000= 21,600= 360= 1 For tables of grades, grade angles, etc., see under the head of Tracklaying. Laying Off Right Angles. Right angles may conveniently be laid off in the field by using the relation existing between the hypotenuse and sides of a right-angled triangle, viz.: The square of the hypotenuse is equal to the sum of the squares of the sides. The commonly used ratio is 3 for the horizontal side, 4 for the vertical side, and 5 for the hypotenuse, or slope. There are many other ratios, such as 8, 15, 17, and the like, a number of which are given in the following table. Likewise, any multiple or submultiple of these ratios may be used. Thus, instead of 3, 4, and 5, f, 1%, or 2 times the proportion may be used, as 1.5, 2, 2.5, or 4.5, 6, 7.5, or 6, 8, and 10, respectively. RATIO OF SIDES OF RIGHT-ANGLED TRIANGLE Hori- zontal Verti- cal Slope Hori- zontal Verti- cal Slope Hori- zontal Verti- cal Slope 3 4 5 12 16 20 18 24 30 4 3 5 12 9 15 20 15 25 6 8 10 14 48 50 20 48 52 7 24 25 15 8 17 24 32 40 8 6 10 15 20 25 24 18 30 8 15 17 15 36 39 24 45 51 9 12 15 16 12 20 24 7 25 10 24 26 16 30 40 25 60 65 Laying Off an Angle With a Tape. It is frequently necessary to lay off other than right angles as, for example, when a cut or two must be taken from _- tion from which Angle Is fumed the rib of an entry at a point where a branch entry is to be started, in order that there may be room to place the sights. Suppose it is desired to turn an angle 10 WEIGHTS AND MEASURES of 50 to the left. Fasten the end of an ordinary tape at A , then stretch the tape to B a distance of 10 ft., and fasten the 10-ft. mark at B. If the angle is to be turned from an entry, the points A and B can be lined in from the entry sights. Then fasten the 30-ft. mark of the tape at A. This will leave 20 ft. of slack tape between A and B. Find the 19-ft. mark on the" tape, and draw the tape tight from both A and B. The tape line from A to the 19-ft. mark will make an angle of 50 at A with the line A B. If the angle is to the right, tape mark; for 30, hold it at the 16' 9|" mark, and similarly for other angles. MEASURE OF TIME 60 seconds (s.) =1 minute min. or m 60 minutes =1 hour hr. or h 24 hours = 1 day da. or d sec. min. hr. da. 1 = .016667 = .000278 = .000012 60= . 1 = . 016667 = .000694 3,600= 60= 1 = . 041667 86,400= 1,440= 24= 1 Solar, astronomical, civil, and standard time are discussed in the chapter on Surveying under the heading Determination of the Meridian. LONGITUDE AND TIME As the earth makes a complete revolution of 360 upon its axis in 24 hr., degrees, minutes, and seconds of arc, or longitude, may be expressed in hours, minutes, and seconds of time. Arc = Time Arc = Time 360 degrees = 24 hours 1 minute = 4 seconds 15 degrees = 1 hour 15 seconds = 1 second 1 degree = 4 minutes 1 second = .0666 + second 15 minutes = 1 minute THE METRIC SYSTEM The fundamental unit of the metric system is the meter, which is the unit of length and which was intended to be equal in length to TTnn&rnrff part of the quadrant of the earth, or the distance from the equator to the pole, measured on the meridian of Paris, France. Owing to imperfection in instruments, etc., the length of the arc of 10 that was used in determining the length of the quadrant was not measured with absolute accuracy, so that the meter, as well as the units derived from it, is not of exactly the dimensions it was intended to be. Since its adoption by France in the law of June 22, 1799, the use of the system has become world wide, until the only countries of commercial importance where it is not now in general use are China, Great Britain, Japan, Russia, and the United States. While Congress has authority, under Article I of the Constitution, to compel the use of the metric system, it has never done so, contenting itself, under the act of July 28, 1866, with legalizing its use and establishing the relations between the units of the ordinary and the metric systems. By Executive Order of April 5, 1893, the yard and the avoirdupois pound may now be derived from the meter and the kilogram. The ratios established by Congress are 1 meter = 39.37 in., and 1 kilogram = 2. 2046 Ib. avoirdupois. As these values are less than the true ones, the yard and the pound thus derived are longer and heavier, respectively, than the true yard and the true pound. The names applied to the various denominations of the system are not always those used in France, but are frequently adapted from the names of WEIGHTS AND MEASURES 11 the measures that the metric system has displaced. In almost all of these countries the old and replaced systems are still in use, the extent of this usage being, apparently, in inverse ratio to the commercial importance of the country and to the length of time during which the metric system has been in force. The original standards of the metric system were a meter and a kilogram of platinum deposited in the Palais des Archives, Paris, at the time of the formal adoption of this system in France. At the second meeting of what is now the International Bureau of Weights and Measures, held in Paris, Sept. 24, 1872, the representatives of thirty nations present decided that the standards of the system should be made of an alloy of 90% platinum and 10% iridium, because of its hardness, fine grain, and ability to withstand the action of acids. A number of meters and kilograms were made and the ones corresponding to the original platinum standards are deposited in the permanent headquarters of the bureau, near Paris. Each nation subscribing to the expenses of the bureau received two copies each of the meter and the kilogram, which are known, respectively, as the national prototype meter and kilogram. These are of the same materials and accuracy as the originals. The United States prototypes were received by the President on Jan. 2, 1890, and one of each was selected as a reference standard, while the other is used for working purposes. The unit of weight of the metric system is the kilogram, originally intended to be the weight, in vacuuo, of 1 cubic decimeter of pure, distilled water at the temperature of its maximum density, 4 C. (39.3 P.), with the barometer at 760 millimeters (29.92 in.) of mercury. As with the meter, this relation is not exact, owing to errors in the original standard. The unit of capacity is the liter, which was designed to be the volume of 1 kilogram of pure water under the conditions just named. The unit of area for land measure is the are, a square 10 meters on the side. Among engineers, superficial dimensions are usually expressed in square centi- meters, square meters, and square kilometers. Cubic dimensions are expressed in cubic centimeters, cubic meters, etc. Multiples of the various units of the metric system are obtained by prefixing to the names of the units (meter, gram, and liter) the Greek words, deka or deca (10), hekto or heclo (100), kilo (1,000), and myria (10,000). The sub- multiples or divisions are obtained by prefixing to the names of the units, the Latin words deci tfs), centi ( T fo), and milli ddro). METRIC MEASURES OF LENGTH 1 millimeter mm .001 10 millimeters =1 centimeter. . .cm .01 10 centimeters. =1 decimeter dm .1 10 decimeters = 1 meter m 10 meters =1 dekameter. . . Dm 10 10 dekameters =1 hektometer . .Hm 100 10 hektometers =1 kilometer Km l.OCK 10 kilometers =1 myriameter . . Mm 10,001 Of these denominations the ones commonly employed are the millimeter, centimeter, meter, and kilometer. The United States Coast and Geodetic Survey, since 1884, has used the value 1 m.= 39.370432 in.; the legal equiva- ent by Act of Congress is 1 m. =39.37 in. METRIC MEASURES OF SURFACE 1 sq. millimeter sq. mm., or mm.* .000001 100 sq. millimeters. = 1 sq. centimeter . .sq. cm., or cm. 2 100 sq. centimeters. = 1 sq. decimeter. . .sq. dm., or dm. 2 100 sq. decimeters . = 1 sq. meter sq. m., or m. 2 100 sq. meters = 1 sq. dekameter . .sq. Dm., or Dm. 2 100 sq. dekameters. = 1 sq. hektometer. . sq. Hm., or Hm. 2 10,000 100 sq. hektometers = 1 sq. kilometer. . . sq. Km., or Km. 2 l-OOO.OOl 100 sq. kilometers. . = 1 sq. myriameter .sq. Mm., or Mm. 2 100,000,001 The square meter is sometimes known as the centare; the square dekameter as the are; and the square hektometer as the hectare. Farm measurements are generally given in hectares. Engineers use the square millimeter, square centimeter, square meter, and square kilometer. The other denominations are but little used. The square meter, or centare, is a little larger than 1 sq. yd.; the hektometer, or hectare, is about 2* A. 12 WEIGHTS AND MEASURES METRIC MEASURES OF WEIGHT 1 milligram mg .001 10 milligrams =1 centigram ... eg .01 10 centigrams =1 decigram . . . . dg .1 10 decigrams =1 gram g 1 10 grams =1 dekagram . . . Dg 10 10 dekagrams =1 hektogram . .Hg 100 10 hektograms =1 kilogram. . . .Kg 1,000 10 kilograms =1 myriagram. . Mg 10,000 10 myriagrams =1 quintal Q 100.000 10 quintals =1 tonne T 1,000,000 The denominations in common use are the milligram, centigram, gram, kilogram (commonly called kilo), and tonne. Commercially, the kilogram is divided into halves, quarters, etc. As near as may be determined, 1 Kg. = 2.2046223 Ib. avoirdupois. The ratio legalized by Congress is 1 Kg. = 2.20-46 Ib. avoirdupois. METRIC MEASURES OF VOLUME 1 cubic millimeter cu. mm., or mm. 8 . . .000000001 1,000 cubic millimeters =1 cubic centimeter. c.c., cc. 3 , or cu. cm.. .000001 1,000 cubic centimeters = 1 cubic decimeter, .cu. dm., or dm. 3 001 1,000 cubic decimeters = 1 cubic meter cu. m., or m. 3 1 The cubic millimeter and cubic decimeter are rarely used. The cubic centimeter is a common unit with chemists, and engineers use the cubic meter in the same way as the cubic yard. METRIC MEASURES OF CAPACITY 1 milliliter ' ml /I 7 " 1 ; .001 10 milliliters =1 centiliter cl .01 10 centiliters =1 deciliter dl .\ ' .1 10 deciliters. . . f =1 liter 1 v" * * 1 10 liters . = 1 dekaliter, or Dl 10 1 centistere cs. 10 dekaliters =1 hektoliter, or HI 100 1 decistere ds. 10 hektoliters =1 kiloliter, or Kl 1,000 1 stere s. 10 kiloliters =1 myrialiter, or Ml 10,000 1 dekastere Ds. The liter and the milliliter (but in its equivalent form the cubic centimeter) are in use among chemists. Engineers use the liter and kiloliter, the latter being called by its equivalent name, cubic meter. Groceries and the like are purchased by the liter, half liter, and quarter liter, instead of by the decimal parts of a liter. Grain is measured by the stere and by the decistere, the latter being called hektoliter. Congress has not established a ratio between the units of the measures of capacity of the metric and ordinary systems. EQUIVALENTS OF VOLUME, WEIGHT OF WATER, AND CAPACITY Distilled water at 4 C. (39.3 F.) and 760 mm. (29.92 in.) pressure. Volume Weight Capacity Ratio 1 cubic centimeter =1 gram =1 milliliter 1 10 cubic centimeters =1 decagram =1 centiliter 10 100 cubic centimeters =1 hektogram =1 deciliter 1 cubic decimeter =1 kilogram =1 liter 1.000 10 cubic decimeters =1 myriagram =1 dekaliter 10,000 100 cubic decimeters =1 quintal =1 hektoliter 100,000 1 cubic meter/ =1 tonne =1 stere 1,000,000 WEIGHTS AND MEASURES 13 LIQUID MEASURE ml. X. 008454 = gi. L XI. 066717 -qt. I.X. 264 179 = gal. HI. X 26.417916 = gal. HI. X. 838664 = bbl. s.X 264.179164 = gal. s.X 8.386640 = bbl. MEASURES OF LENGTH mm. X. 039370 = in. cm. X. 393704 = in. cm. X. 032809 = ft. m. X 39. 370432 = in. m. X 3.280869 = ft. m. XI. 093623 = yd. m. X. 000621 = mi. Km. X 3,280.869300 = ft. Km. X 1,093.623100 = yd. Km. X. 621375 = mi. MEASURES OF WEIGHT mg.X. 015432 = gr. eg. X. 154324 = gr. eg. X. 000353 = oz. g. XI 5.432356 = gr. g. X. 035274 = oz. g. X. 002205 = lb. Kg. X 35.273957 = oz. Kg. X 2.204622 = lb. Kg. X. 001 102 = short T. tonnes X 1.102311 = short T. tonnes X. 984206 = long T. RELATION OF WEIGHT AND VOLUME OF WATER cu. cm. X 15.432356 = gr. l.X 2.204622 = lb. (avoir.) cu.m.X 2,204.622341 = lb. cu. m.X 264. 179164 = gal. cu.m.X 8.386640 = bbl. cu. m.X 1.102311 = short T. cu. m. X .984206 = long T. Kg. X 1.056717 = qt. CONVERSION FACTORS METRIC TO UNITED STATES RELATION OF WEIGHT AND VOLUME OF WATER Continued Kg. X. 264179 = gal. Kg. X 61.025387 = cu. in. Kg. X. 035316 = cu. ft. DRY MEASURE I.X. 908107 = qt. I.X. 028378 = bu. HI. X 22.702686 = gal. HI. X 2.837836 = bu. s.X 227.026857 = gal. s.X 28.378357 = bu. MEASURES OF VOLUME ml. X. 061025 = cu. in. cl.X. 610254 = cu. in. dl.X 6. 1025^9 = cu. in. l.X 61. 025387 = cu. in. l.X.035316 = cu. ft. ^' } X 3.531562 = cu. ft. ?- L )x 35.315617 = cu. ft. S. J JP' } XI. 307986 -cu. yd. SQUARE MEASURE sq. mm. X. 001550 = sq. in. sq. cm. X.I 55003 = sq. in. sq. m.X 10.764104 = sq. ft. sq. m. XI. 196012 = sq. yd. sq. m.X. 000247 = A. hectares X 2.471098 = A. hectares X .003861 = sq. mi. sq. Km. X 247. 109816 = A. sq. Km. X. 386109 = sq. mi. CUBIC MEASURE cu. cm. X. 061025 = cu. in. cu. dm. X 61.025387 = cu. in. cu. dm. X. 035316 = cu. ft. cu. m. X 35.315617 = cu. ft. cu. m. X 1. 307986 = cu. yd. MISCELLANEOUS CONVERSION FACTORS cm. per sec. X 1.968522 = ft. per min. cu. cm. per sec. X. 015851 = gal. per min. cm. per m.X. 12 = in. per ft. m. per Km. X. 10 = ft. per 100 ft. m. per Km. X 5.28 = ft. per mi. m. (depth) per hectare XI. 327697 = A.-ft. Kg. per m.X.671963 = lb. per ft. Kg. per sq. cm. X 14.223084 = Ib. per sq. in. Kg. per sq. cm. X .967557 = atmos- pheres (14.7 Ib.) per sq. in. Kg. per sq. m.X. 204812 = lb. per sq. ft. g. per cu. cm. X. 036126 = lb. per cu. in. Kg. per l.X 8.345217 = lb. per gal. (liquid) Kg. per cu. m. X .062426 = Ib. per cu. ft. Kg. per cu. m. X .008345 = Ib. per gal. (liquid) francs (fr.) per m.X. 176386 = dollars (dol.) per yd. fr. per Km. X. 310441 = dol. per mi. fr. per hectare X. 078063 = dol. per A. fr. per Kg. X .087498 = dol. per Ib. fr. per tonne X. 174996 = dol. per T. (short) fr. per l.X. 182547 = dol. per qt. (liquid) fr. per l.X. 730187 ='dol. per gal. (liquid) fr. per 1. X .212419 = dol. per qt. (dry) fr. per HI. X. 067974 = dol. per bu. fr. per cu. m.X. 147478 = dol. per cu. mik's (mk.) per m.X. 217717 = dol. per yd. mk. per Km. X. 383182 = dol. per mi. 14 WEIGHTS AND MEASURES MISCELLANEOUS CONVERSION FACTORS Continued mk. per hectare X .096354 = dol. per A. mk. per Kg. X. 108000 = dol. per Ib. mk. per tonne X. 2 16001 = dol. per T. (short) mk. per l.X. 225321 = dol. per qt. (liquid) mk. per l.X. 901282 = dol. per gal. (liquid) mk. per l.X. 262194 = dol. per qt. (dry) mk. per HI. X .083902 = dol. per bu. mk. per cu. m. X.I 82036 = dol. per cu. yd. m.-Kg. X 7.233077 = ft.-lb. m.-Kg.X. 009297 = B. T. U. joules X .737308 = ft.-lb. Kw.X 1.341113 = H. P. cheval-vapeurX. 986329 = H. P. PonceletX 1.315105 = H. P. cal.X 3.968320 = 6. T. U. cal. X 3,087.3531 12 = ft.-lb. Gravity (Paris) = 980.90 cm. per sec. LIQUID MEASURE gi. XI 18.290925 = ml. qt.X. 946327 = 1. gal. X 3.785310 = 1. gal. X. 037853 = HI. gal. X. 003785 = s. bbl.X 1.192373 = HI. bbLX. 119237 = s. RELATION OF WEIGHT AND VOLUME OF WATER gr.X. 064799 = cu. cm. Ib. (avoir.) X .453592 = 1. Ib.X. 000454 = cu. m. gal. X. 003785 = cu. m. bbl.X. 119237 = cu. m. short T.X.907185 = cu. m. long T.X 1.016047 = cu. m. qt.X. 946327 = Kg. gal.X3.785310 = Kg. cu. in. X. 01 6387 = Kg. cu. ft.X 28.3 16094 = Kg. MEASURES OF LENGTH in. X 25.399780 = mm. in. X 2.539978 = cm. in. X. 025400 = m. ft. X 30.4797260 = cm. ft. X. 304797 = m. ft. X. 000305 = Km. yd. X. 914391 792 = m. yd. X. 00091 4 = Km. mi. X. 001609 = m. mi. X 1.609330 = Km. MEASURES OF WEIGHT gr.X 64.798918 = mg. gr.X 6.479892 = eg. gr.X. 064800 = g. oz. X 2,834.952670 = eg. oz.X 28.349527 = g. oz.X. 028350 = Kg. Ib.X 453.592428 = g. UNITED STATES TO METRIC MEASURES OF WEIGHT Continued Ib.X. 453592 = Kg. short T.X 907. 184856 = Kg. short T.X. 907 185 = tonnes long T. X 1.016047 = tonnes DRY MEASURE qt.Xl. 101191 = 1. gal. X. 044048 = HI. gal. X. 004405 = s. bu.X35.238122 = l. bu.X. 352381 = HI. bu.X. 035238 = s. MEASURES OF VOLUME cu. in. X 16.386623 = ml. cu. in. XI. 638662 = cl. cu. in. X.I 63866 = dl. cu. in. X. 016387 = 1. cu. ft.X 28.316094 = 1. cu. ft.X. 283161 ={ gj' cu. ft.X. 028316 ^{f 1 ' cu. yd. X. 764535 ={f" 1 ' SQUARE MEASURE pq. in.X645.148422 = sq. mm. sq. in. X 6.451484 = sq. cm. sq. ft.X. 092901 =sq. m. sq. yd.X.836112 = sq. m. A. X 4,046.787846 = sq. m. A. X .404679 = hectares sq. mi. X 258.994161 = hectares A. X. 004047 = sq. Km. sq. mi. X 2.589942 = sq. Km. CUBIC MEASURE cu. in. X 16.386623 = cu. cm. cu. in. X. 016387 = cu. dm. cu. ft. X 28.316094 = cu. dm. cu. ft. X.028316 = cu. m. cu. yd. X. 764534 = cu. m. MISCELLANEOUS CONVERSION FACTORS ft. per min.X. 507996 = cm. per sec. gal. per min. X 63. 088498 = cu. cm. per sec. in. per ft.X 8.333333 = cm. per m. ft. per 100 ft.X 10.00 = m. per Km. ft. per mi. X. 189394 = m. per Km. A.-ft.X.753183 = m. (depth) per hec- tare Ib. per ft.X 1.488177 = Kg. per m. Ib. per sq. in. X. 070309 = Kg. per sq. cm. atmospheres (14.7 Ib.) X 1.033539 = Kg. per sq. cm. Ib. per sq. ft.X 4.882535 = Kg. per sq. m. ib. per cu. in. X 27.680653 = g. per cu. cm. Ib. per gal. (liquid) X.I 19829 = Kg. per 1. Ib. per cu. ft.X 16.018897 = Kg. per cu. m. WEIGHTS AND MEASURES 15 Ib. = Kg. per cu. m. dol. per yd. X 5.669377 = fr. per m. dol. per mi. X 3.221224 = fr. per Km. dol. per A. X 12.810239 = fr.per hectare dol. per Ib.X 11.428835 = fr. per Kg. dol. per T.X 5.714417 = fr. per tonne dol. per qt. (liquid) X 5.478052 = fr. MISCELLANEOUS CONVERSION FACTORS Continued gal. (liquid) XI 19.829666 dol. per Ib.X 9.259228 = mk. per Kg. dol. per TX4.629614=mk. per tonne dol. per qt. (liquid) X 4.4381 13 = mk. perl, dol. per gal. (liquid) XI. 109530 = mk. per 1. dol. per qt. (dry) X 3.813588 = mk. per 1. dol. per bu. X 11.918671 = mk. per HI. dol. per cu. yd. X 5.4934 13 = mk. per cu. m. ft.-lb.X. 138254 = m.-Kg. ft.-lb. X 1.356284 = joules ft.-lb.X. 000324 = cal. H. P. X. 745649 = Kw. H. P.X1.013861 = cheval-vapeur H. P. X. 760396 = Poncelet. B. T. U.X 107.561415 = m.-Kg. B. T.U.X. 251995 = cal. dol. per gal. (liquid) X 1.369513 = fr. dol. per qt. (dry) X 4. 707659 = fr. per 1. dol. per bu.X 14.71 1434 = fr. per HI. dol. per cu. yd. X 6.780771 = fr. per cu. m. dol. per yd.X4.593124 = mk. per m. dol. per mi.X2.609677 = mk. per Km. dol. per A. X 10.378394 = mk. per hec- tare One dm. = 3.937043 in.; 1 Dk. = 32.808693 ft. or 10.936231 yd.; 1 Hm. = 109.362310 yd.; 1 Mm. = 6.213750 mi. The U. S. 5c. piece, or nickel, is slightly over 2 cm. across. One sq. dm. = 15.500309 sq. in.; 1 sq. Dm. = 119.601151 sq. yd.; 1 sq. Mm. = 38.610909 sq. mi., or a little more than 1 township. One Q. = 220.462230 Ib.; 1 Mg. = 22.046223 Ib.; 1 Hg. = . 220462 Ib.; the Dg. = .35273957 oz. The United States 50c. silver coin weighs 12.5 g.; the 25c. coin, 6.25 g.; and the lOc. coin, 2.5 g. These weights have been assigned by congressional enactment. WEIGHTS AND MEASURES OF GREAT BRITAIN AND COLONIES The measures of length, of surface, of weight, and of volume, while not absolutely identical, are, for all practical purposes, the same as those of the United States. It should be noted, however, that the United States long ton of 2,240 Ib. is used in Great Britain and all of her colonies, except Canada, where the ton has been fixed by statute at 2,000 Ib. The quarter of 28 Ib. and the stone of 14 Ib. are used to some extent. The chief difference between the measures of Great Britain and the United States is to be found in the sizes of the units of dry and liquid measure. The United States liquid gallon is, by Act of Congress, equal to 231 cu. in., and the United States bushel is, by similar enactment, equal to 2,150.42 cu. in., no reference being made to the weight of water contained in either of the measures. They were founded upon the former British wine gallon and the Winchester struck (level full) bushel, respectively, which have not been current in Great Britain since 1825, when they were replaced by the imperial gallon and bushel. By Act of Parliament, the imperial gallon is the volume of 10 Ib. of pure water at 62 F., weighed against brass weights in air at the same temperature and at a barometric pressure of 30 in. of mercury. The imperial bushel is the volume of 80 Ib. of pure water under the preceding conditions. From this, it is apparent that the imperial gill, pint, quart, and gallon, are the same in both the liquid and dry measure. Using the value for the weight of 1 cu, ft. of water, 62.28827 Ib., the volume of the imperial gallon is found to be 277.4203 cu. in., and of the imperial btfshel, 2,219.3613 cu. in. IMPERIAL MEASURE, BOTH LIQUID AND DRY Volume Weight of Water Cubic Inches Pounds 8.6694 = .3125 = 34.6775 = 1.2500 = 69.3551 = 2.5000 = 277.4203 = 10.0000 = 554.8403 = 20.0000 ...=2,219.3613 =80.0000 * &* 4gi.- 2pt 4 qt = pt qt. gal . . . . 2 gal. 4pk .....= e , pk bu 16 WEIGHTS AND MEASURES One imp. gal. equals 1.20085 U. S. liquid gal., and 1 imp. bu. equals 1.03206 U. S. bu, Likewise, 1 U. S. liquid gal. equals .83267 imp. gal., and 1 U. S. bu. equals .96894 imp. bu. MONEY UNITED STATES CURRENCY Denominations 10 mills = 1 cent 10 cents = 1 dime 10 dimes = 1 dollar 10 dollars =1 eagle Mill Cent Dime Dol. Eagle 1= .1= .01= .001= .0001 10= 1 = .1 = .010= .0010 100= 10 = 1.0 = .100= .0100 1,000= 100 = 10.0 = 1.000= .1000 10,000=1,000 =100.0 =10.000=1.0000 STANDARD UNITED STATES COINS Gold Silver Denomination Value Weight Grains Denomination Value Weight Grains *Dollar $1 00 258 *Trade dollar $1 00 420 Quarter-eagle Three-dollar piece . . Half-eagle Eagle 2.50 3.00 5.00 1000 64.5 77.4 129.0 2580 Standard silver dol- lar Half-dollar 1.00 .50 25 412.5 192.9 96 45 Double eagle 20.00 516.0 Dime 10 38 58 Fineness expresses the proportion of pure metal in 1,000 parts; thus, "900 fine" means that 900 of every 1,000 parts are pure metal. Fineness of U. S. coins = 900 pure metal, 100 alloy; alloy of gold coin is copper or copper and silver, but in no case shall silver exceed one-tenth of total alloy. Alloy of silver coin is copper. Weight Piece Grains Contents 5-cent (nickel) 77.16 75% copper, 25% nickel *3-cent 30 75% copper, 25% nickel *2-cent 66 95% copper, 5% tin and zinc 1-cent (copper) 48 95% copper, 5% tin and zinc CURRENCY OF GREAT BRITAIN Denominations far. d. s. 4 farthings (far.) =1 penny d 1 = .25= .0208 = .0010 12 pence =1 shilling s 4=5 1.00= .0833= .0042 20 shillings =1 pound 48jfc 12.00= 1.0000= .0500 21 shillings =1 guinea 960 = 240.00 = 20.0000 = 1.0000 The unit is the pound sterling, valued at $4.8665. English silver is .925 fine; gold, .916|. The larger silver coins are the shilling, the florin or 2s., the crown or 5s., and the half-crown or 2s. 6d. The gold coins are the sovereign or pound, and the half-pound, or 10s. Great Britain United States 1 pound = $4.8665 1 shilling = .243325 1 penny = .0202771 *No longer coined. United States Great Britain 1 cent = .49312 pence 1 dollar. . . =4 sh. 1.312 pence 1 dollar =4.109333 shillings 1 dollar = .205466 pound WEIGHTS AND MEASURES 17 FOREIGN MONETARY SYSTEMS AND EQUIVALENTS IN UNITED STATES GOLD Argentine 100 centavos = 1 peso Austria 100 heller = 1 krone Belgium 100 centimes = 1 franc Bolivia 100 centavos = 1 boliviano . . Bosnia . . Brazili Bulgaria Canada Chilei China 2 . . Colombia Costa Rica Cuba' Denmark ........ Ecuador Egypt* France Germany Great Britain Greece Guatemala 1 Holland. 100 heller = 1 krone 1,000 reis = l milreis . 100 stotmki = 1 leva .100 cents = 1 dollar . 100 centavos = 1 peso .100parts=l yuan . 100 centavos = 1 peso . 100 centavos = 1 colon . 100 centavos= 1 peso . 100 ore = 1 krona . 100 centavos = 1 sucre . 40 paras = 1 piastre . 100 centimes = 1 franc . 100 pfennige = 1 mark , . 20 shillings = 1 pound . 100 lepta = 1 drachma . 100 centavos = 1 peso 100 cents =1 gulden... Honduras 1 100 centavos = 1 peso India 5 16 annas = 1 rupee. . . 100 centesimi = 1 lira 100 sen = 1 yen 100 centavos = 1 peso 100 heller =1 krone 100 cents = 1 gulden 100 centavos = 1 peso 100 ore = l krona 100 centavos = 1 balboa 100 centavos = 1 peso 20 chahi = 1 kran Isol 1 peso. Uruguay 7 Venezuela Italy Japan Mexico Montenegro Netherlands Nicaragua Norway Panama Paraguay Persia 8 Peru 100 centavos Philippine Islands 100 centavos Porto Rico 100 cents = 1 dollar. . . . Portugal 1 1,000 reis = 1 milreis Roumania 100 bani = 1 leu Russia 100 kopecs = 1 rouble Salvador 1 100 centavos = 1 peso Servia 100 paras = 1 dinar Spain 6 100 centavos = 1 peseta Sweden 100 ore = 1 krona Switzerland 100 centimes = 1 franc Turkey 40 paras= 1 piastre . 100 centesimos = 1 peso . 100 centimes = 1 bolivar $ .9647 .2026 .1929 .3893 .2026 .5463 .1929 1.0000 .3649 .4772 1.0000 1.0000 1.0000 .2679 .4866 .0494 .1929 .2381 4.8665 .1929 .3998 .4020 .3998 .3244 .1929 .4984 .4984 .2026 .4020 .3998 .2679 1.0000 .9646 .1704 .4866 .5000 1.0000 1.0804 .1929 .5145 .3998 .1929 .1929 .2679 .1929 .0439 .9647 .1929 1 The actual currency is either depreciated or inconvertible paper of fluctu- ating value. The values given are for the standard gold coin. 2 This is the new coinage. The former tael is still largely used. Its value differs from town to town and ranges between $.599 at Shanghai to $.660 at Takau. The Haikwan,/or tael in which customs are payable, is valued at $.667. The Hong Kong and British dollar, valued at $.431, and the Mexican dollar, valued at $.434, circulate widely. 3 Cuba has no national currency, gold, silver, or paper, relying upon the money of the United States, Great Britain, and Spain for its needs. 4 The actual standard is the pound sterling of Great Britain. 6 Fifteen rupees equal 1 pound sterling. 6 The values given are for the gold kran and peseta respectively. The actual currency is silver circulating above its metallic value. 7 The value given is for the silver peso. While under the gold standard, Uruguay has never coined this metal. The standard value of the gold peso is $1.0342. 18 MATHEMATICS VALUES OF FOREIGN COINS Alexander, Bulgaria $ 3.8589 4 8236 Groschen, Prussian Poland. Gulden Baden $ .0240 .4000 Boliviano, Bolivia Condor Chile .9700 7 2995 Imperial, Russia Jirmilik Turkey 7.7183 .8000 Condor, Colombia and Ecuador 9.6470 Kreutzer, Bavaria Libra, Colombia .0067 4.8665 2 3819 Libra Ecuador 4.9429 10 8043 Libra, Peru 4.8665 Crown, Sicily Crown, Spain .9600 1.9500 Lira, Turkey Maria Theresa Dollar, Ab- 4.3960 Dos, Spain 3.7084 yssinia .4139 14 5000 3 3000 Doubloon Chile 3.6497 Menelik Dollar, Abyssinia. . .4139 Doubloon, New Grenada. . . Doubloon Spain Mexico 15.3400 15.6500 Mohur, India Napoleon, France 7.1050 3.8400 Ducat, Austria, Bohemia, Hamburg, Hanover Ducat Holland . . 2.2800 2.2826 Peseta, Peru Peso fuerte, Peru. : Pistole, Rome .0973 .4866 3.3700 1.1100 Pistole Spain 3 9000 Ducat, Sweden 2.2000 Pound, Egypt 4.9429 Escudo, Chile Florin, Austria-Hungary . . Florin, Hanover (gold) . . Florin, Hanover (silver) . . . Florin, Holland Florin Prussia 1.8248 1.9290 1.6600 .5600 .4019 .5500 Real, Peru Rial (Azizi), Morocco Rial (Hassani), Morocco . . Rupee, Persian Sou, France . Sovereign England .0486 .4000 .4663 .3750 .0100 4 8665 Florin, Silesia Fuange, Siam . . .4800 .0600 Toman, Persia 1.7046 MATHEMATICS MATHEMATICAL AND OTHER COMMONLY USED SIGNS AND ABBREVIATIONS = plus, or addition = minus, or subtraction = plus or minus = multiplication = division = ratio f proportion 2 : 3 : : 4 : 6 = < or 2:3 = 4:6 shows I that 2 is to 3 as 4 is to 6 = equality V = square root , * = cube root,, etc. , V3 ' = square root of 3 ^ = cube root of 5 . 72 == 7 squared 8 3 = 8 cubed a ft - a/b or c-T-6 _ therefore, or hence 8>7 = 8 is greater than 7 3<5 n= 3 is less than 5 D = square D' = square feet D" = square inches = round signs of aggregation and denote that the numbers = enclosed are to be taken together ; as (a + b) X c = 4+3X5 = 35 = degrees, arc or thermom- eter = minutes or feet ' = seconds or inches, 30 40' 4" is 30 degrees 40 min- utes 4 seconds; 4' 6" is 4 feet 6 inches = accents to distinguish let- ters as a', a", a"' and read a prime, a second, a third are read a sub 1, a sub , and a-subb = a to the two-thirds power, or the Cube root of a squared =a to the three halves power, or square root of a cubed MATHEMATICS 19 MATHEMATICAL SIGNS AND Z = angle L . = right angle _L = perpendicular to log = logarithm log sin ( = logarithmic sine, loga- log cos l rithmic cosine sin = sine cos = cosine tan = tangent cotan = cotangent sec = secant cosec = cosecant versin = versed sine coversin =coversed sine TT =pi, or ratio of circum- ference of circle to diam- eter, 3.14159265 g = acceleration due to grav- ity =32.16 ft. per sec. h, m, s = hours, minutes, seconds, 6 h 5 m 4 s is 6 hours, 5 min- utes, 4 seconds R, or r = radius W, or w == weight ABBREVIATIONS Continued H. P. G. C. D. B. M. c. o. d. oo 2 I. H. P. B. H. P. A. W. G. B.W.'G. r. p. m. c. p. B. T. U. cal kw. or \ K. W. / f. o. b. c. i. f. D. C. A. C. : horsepowei = greatest common divisor = board measure = cash on delivery = infinity = summation , or the sum of a series of terms = indicated horsepower = brake horsepower = American wire gauge, or Brown & Sharpe = Birmingham wire gauge = revolutions per minute = candlepower, or chem- ically pure = British thermal units = calories = kilowatts = free on board = cost, insurance, freight; i. e., included in cost = direct current = alternating current ARITHMETIC COMMON FRACTIONS To Add Fractions. If the fractions are of the same denominator, add together the numerators only. Thus, | + f + | = =ls- If they have different denominators, change them to fractions with common denominators, and proceed as before. Thus, $ + i+f = %%+*$+$$ = %% To Subtract Fractions. If the fractions are of the same denominator, subtract the lesser numerator from the greater. Thus, jg fg = i*8 = i- If they have different denominators, change them to fractions with common denominators, and proceed as before. Thus, I f = f i ii = A- To Multiply Fractions. Multiply the numerators together for the numer- ator, and the denominators for the denominator. Thus, $ X fe XI = T?B = T&- To Divide Fractions. Invert the divisor and multiply. Thus, to divide & by f the is inverted, and ^i = &Xf = T s- To Reduce Compound Fractions to Simple Fractions. Multiply the integer by the denominator of the fraction, add the numerator for the new numerator, and place it over the denominator. EXAMPLE. Reduce 5f to a simple fraction. SOLUTION. (5 X 3) +2 = 17, the numerator, the fraction is therefore ty. To Reduce Simple Fractions to Compound Fractions. Divide the numera- tor by the denominator, and use the remainder as the numerator of the remain- ing fraction. EXAMPLE. Reduce *& to a compound fraction. SOLUTION. 9)64(7 6 3 Compound fraction is 7J To Reduce Common Fractions to Decimal Fractions. Annex ciphers to the numerator, and divide by the denominator, and point off as many decimal places in the quotient as there are ciphers annexed. EXAMPLE. Reduce A to a decimal fraction. SOLUTION. 1 6 ) 9.0 (.5 6 2 5 80. 100 9_6 40 80 80 20 MATHEMATICS NOTE. Ciphers annexed to a decimal do not increase its value. 1.13 is the same as 1.1300. Every cipher placed between the first figure of a decimal and the point divides the decimal by 10. Thus, .13-7- 10 = .013. DECIMALS Decimals are fractions that have for their denominators 10 or a power of 10, but the denominator is usually omitted. Thus, .1 = ^; .01 = T J ; .001 = ^' etc ' .0075 To Add Decimals. Place whole numbers under whole .6 3 numbers, tenths under tenths, hundredths under hund- 1.0 6 redths, etc., and add, placing the decimal point in the sum 1 7.9 3 4 2 directly under the points above. Thus, 1 9.6 3 1 7 To Subtract Decimals. Arrange the figures as in addi- 5.9 6 9 7 8 tion, and proceed as in simple subtraction. Thus, o.2 8694 2.6 8 2 8 4 To Multiply Decimals. Proceed as in 4.6 7 5 3 1 (5 decimal places) simple multiplication, pointing off as .053 (3 decimal places) many decimal places in the result as there 1402593 are decimal places in both multiplicand 2337655 and multiplier. Thus, .24779143 (8 decimal places) To Divide Decimals. Proceed as in simple division, and point off as many decimal places in the quotient as the number of decimal places in the dividend exceeds those in the divisor. EXAMPLE 1. Divide 4.756 by 3.3. SOLUTION. 3.3 ) 4.7 5 6 ( 1.4 4 1 2 33 EXAMPLE 2. Divide .006 by 20. SOLUTION. 2 ).0 6 (.0 3 .60 To Reduce Decimals to Common Fractions. Omit the decimal point and use the figures thus obtained for the numerator. The denominator will be 1 with as many ciphers attached as there are places after the decimal point and will always be 10 or some multiple thereof. Reduce the fraction thus obtained to its lowest terms. Thus, in the form of a common fraction, the decimal .025 -m-.-* FORMD1AS The term formula, as used in mathematics and in technical books, may be defined as a rule in which symbols are used instead of words; in fact, a formula -may be regarded as a shorthand method of expressing a rule. The well-known rule for finding the indicated horsepower of a steam engine may be stated as follows: Divide the continued product of the mean effective pressure, in pounds per square inch, the length of the stroke, in feet, the area of the piston, in square inches, and the number of strokes per minute by 83,000; the result will be the horsepower. An examination of the rule will show that four quantities (viz., the mean effective pressure, the length of the stroke, the area of the piston, and the number of strokes) are multiplied together, and the result is divided by 33,000. Hence, the rule might be expressed as follows: mean effective pressure ^, stroke {n ^^ pgr squ&re inch) X (in feet) ^ area of piston v number of strokes . oo nnn (in square inches) X (per minute) ' ddlUUU MA THEM A TICS 21 This expression may be shortened by representing each quantity by a single letter, thus: representing horsepower by the letter H, the mean effective pressure m pounds per square inch by P, the length of the stroke in feet by L the area of the piston in square inches by A, the number of strokes per minute by 2V, and substituting these letters for the quantities that they represent the foregoing expression will reduce to H _PXLXAXN 33,000 ' a much simpler and shorter expression. This last expression is called a formula It is customary, however, to omit the sign of multiplication between two or more quantities when they are to be multiplied together, or between a number and a letter representing a quantity, it being always understood that when two letters are adjacent with no sign between them, the quantities represented by these letters are to be multiplied. Bearing this fact in mind the formula just given can be further simplified to PL A N 33,000 PROPORTION, OR CAUSE AND EFFECT Ratio is the relation of one number to another as obtained by dividing one by the other. The ratio of 8 to 4 is 8 -4- 4 = 2. Simple proportion is the expression of equality between equal ratios; thus, the ratio of 10 to 5 is 2 and the ratio of 4 to 2 is, also, 2. The relations between these are expressed thus, 10 : 5 : : 4 : 2, or as 10 : 5 = 4 : 2. The equality sign ( = ) being easier to write than the double colon ( : : ) is the form commonly used. Proportions may also be expressed as fractions. The preceding ratio, 10 : 5 = 4 : 2, may be written i? = |- There are four terms in every proportion. The first and last terms are the extremes, and the second and third terms the means. In the ratio 10 : 5 the first term, 10, is the antecedent, and the second term, 5, is the consequent. In the question " If 10 men earn $20, how much will 30 men earn?" which may be expressed in the form 10 : 20 = 30 : y (y representing the unknown amount the 30 men will earn), the number of men, 10 and 30, are the antecedents, or causes, and the sums earned, $20 and y dollars, are the consequents or effects. Quantities are in proportion by alternation when antecedent is compared with antecedent and consequent with consequent. Thus, if 10 : 5 = 4 : 2, then 10 : 4 = 5 : 2. Quantities are in proportion by inversion when the antecedents are made consequents and the consequents antecedents. Thus, if 10 : 5 = 4 : 2, then 5 : 10 = 2 :4. In any proportion, the product of the means will equal the product of the extremes. Thus, if 10 : 5 = 4 : 2, then 5X4 = 10X2. A mean proportional between two quantities equals the square root of their product. Thus, a mean proportional between 12 and 3 = the square root of 12X3, or 6, and the proportion is expressed thus, 12 : 6 = 6 : 3. If the two means and one extreme of a proportion are given, the other extreme may be found by dividing the product of the means by the given extreme. Thus, 10 : 5 = 4 : (), then (4X5) -=-10 = 2, and the proportion is 10 : 5 = 4 : 2. This may also be expressed algebraically. If y = the unknown quantity, the proportion is written 10 : 5 = 4 : y. Then 10Xy = 5X4, or Wy = 20 and y = 20-MO = 2, as before. If the two extremes and one mean are given, the other mean may be found by dividing the product of the extremes by the given mean. Thus, 10 : ( ) = 4:2, then (10X2) -^4 = 5, and the proportion is 10 : 5 = 4 : 2. This may be expressed algebraically. Thus, 10 : y = 4 : 2, or 10X2 = yX4, or 4y = 20, and y = 20 -f- 4 = 5, as before. EXAMPLE. If 6 men load 30 cars in 1 da., how many cars will 10 men load? SOLUTION. The antecedents, or causes are the number of men and the consequents, or effects, the number of cars loaded by them. If y represents the unknown number of cars loaded by the 30 men, the proportion may be cause effect cause effect expressed 6 (men) : 30 (cars) = 10 (men) : y (cars). Prom this, 6Xy = 30X 10, or 6? = 300, and y = 300 -5- 6 = 50, the number of cars loaded by 10 men. A compound proportion is one in which one or both of the ratios contains more than one term. The governing principles are as follows: 22 MA THEM A TICS 1. The product of the simple ratios of the first couplet equals the product of the simple ratios of the second couplet. Thus, (7:}5) = ( : }2) -i Z-=A V I ~12 X 14~10 X 18' 2. The product of all the terms in the extremes equals the product of all the terms in the means. Thus, in {7 ! }|} = {Q ! Jg}, 4X7X10X18 = 12 3. Any term in either extreme equals the product of the means divided by the product of the other terms in the extremes. Thus, in the same pro- 5X6X12X14 portion, 4- 4. Any term in either mean equals the product of the extremes divided by the product of the other terms in the means. Thus, in {2 j |? \ = { 5 j J9 V, 5- (4X7X10X18)-*- (6X12X14). EXAMPLE 1. If 4 men in 7 da. earn $24, how much can 14 men earn in 12 da.? SOLUTION. Here the antecedents, or causes, are the men and the number of days they worked and the consequents, or effects, are the sums of money they earned. If y is considered equal to the second effect, that is, the unknown number of dollars earned by 14 men in 12 da., the proportion is 7 V^) : 24 (dollars = J^da? : y ( dollars > From this ' y X 4 X 7 = 24 X 14 X 12, or 28? = 4,032, or y = $144. EXAMPLE 2. If 12 men in 35 da. build a wall 140 rd. long, 6 ft. high, how many men can, in 40 da., build a wall of the same thickness 144 rd. long, 5 ft. high? SOLUTION. Here, the causes are the men and the number of days worked and the effects are the length and height of wall built by them. It is to be noted that the thickness of the wall is not considered as it is the same for each set of men. If y is made equal to the unknown number of men, 35 ^a) : 6% I"* = 40 Oil? : 5 4 (1 tOi*'* ' From this> I 2 X 35 X 144 X 5 = 140 X 6 X y X40, or 33,600^ = 302,400, or y = 9. PERCENTAGE Percentage is a process of computation in which the basis of comparison is a hundred. Per cent, means by, or on, the hundred. 6 per cent, (also written 6%, or .06) of a quantity means 6 of every hundred in the quantity. The base is the amount upon which the percentage is computed. In the case of money at interest, the base is known as the principal. The rate, or rate per cent., is the number of hundredths of the base that are to be taken. In monetary transactions, the rate is commonly called interest. The percentage is the sum obtained by multiplying the base (or principal) by the rate. In finance, the percentage is always known as the interest. The amount is the sum of the base and percentage or, what is the same thing, the sum of the principal and interest. To Find the Percentage, Having the Rate and the Base. Multiply the base by the rate expressed in hundredths. Thus 6% of 1,930 is found as follows: 1. 930 X. 06 =115.80. To Find the Amount, Having the Base and the Rate. Multiply the base by 1 plus the rate. Thus, the amount of $1,930 for 1 yr. at 6% is $ 1, 930 X 1.06 = $2,045.80. To Find the Base, Having the Rate and the Percentage. Divide the per- centage by the rate. Thus, if the rate is 6% and the percentage is 115.80, the base = 1 15.80 -r- .06 = 1,930. To Find the Rate, Having the Percentage and the Base. Divide the per- centage by the base. Thus, if the percentage is 115.80 and the base 1,930, the rate equals 115.80 -5-1,930 = .06, or 6%. To Find the Rate,. Having the Amount and Base. Subtract the base from the amount ; this will give the percentage. Divide the percentage by the base to find the rate. Thus, if the amount is $2,045.80 and the base is $1,930, the MA THEM A TICS 23 percentage (or interest) is $2,045.80 -$1,930 = $115.80. The rate is then 115.80 -M.930 = .06, or 6%. Interest. Interest is money paid for the use of money, and may be likened to rent paid for the use of a house by a tenant to his landlord. Interest is figured as a certain per cent, of the money lent; 6% is the prevailing rate in the United States. In banks interest is generally figured on the basis of there being 360 da., or 12 mo. 9f 30 da. each, in the year. The following are short rules for calcu- lating 6% interest when 360 da. are taken as l^r.: Rule I. Multiply the principal by the number of days and divide by 6,000. Rule II. Multiply the principal by the number of months and divide by 200. At 6% a year, the interest on $1 for 1 mo. is 3%. A note is a written promise to pay a certain sum of money at a certain time and at a certain rate of interest and, usually, at a certain place. The amount of money to be paid is the principal and is often called the face of the note. The discount is the interest on the money for the given time and at the given rate, and is so called because it is deducted (or discounted) in advance. The proceeds is the net amount received; that is, it is the face of the note less the discount (or interest) paid in advance. Banks charge interest, as already explained, on the basis of there being 360 da. in the year, and for the exact number of days elapsed. N9tes are com- monly made for 1, 2, or 3 mo., or for 30, 60, or 90 da. Thus, if on June 15 three sums are borrowed at 1, 2, and 3 mo. time, the notes will be due on the 15th day of July, August, and September, respectively. But interest will not be charged for T V B , and \ yr. in the individual cases, but for 30, 61, and 92 da., and these days are ^g, 3%, and $& yr., respectively. On the other hand, should three other sums of money be borrowed on the same day for 30, 60, and 90 da., the notes will fall due on July 15, August 14, and September 13, and interest would be charged for the 30, 60, and 90 da. EXAMPLE 1. What is the 'date of payment, discount, and proceeds of a 90-da. note, for $150, dated July 27? SOLUTION. The date of payment will be 90 da. from July 27,. or on October 25, as there are 31 da. each in the months of July and August. The discount will be the interest for 90 da. at 6% , which by rule I is (150X 90) -r 6,000 = $2.25. The proceeds will be $150 -$2.25 = $147.75. EXAMPLE 2. What is the date of payment, discount, and proceeds of a 3-mo. note for $150, dated July 27? SOLUTION. The date of payment is 3 mo. from July 27, or October 27. As the number of days between these dates is 92, by rule I the discount will be (150 X 92) -=-6,000 = $2.30. The proceeds will be $150 -$2.30 = $147.70. Trade Discount. A discount is an abatement from the price of an article for some consideration, frequently the payment of cash upon the receipt of the goods or material purchased. Discounts are generally expressed as a certain per cent, of the purchase price; therefore, the net, or real, cost of an article is found by multiplying the first cost by 1.00 minus the discount. Thus, if a car- load of corn is billed at $438, with a discount of 5% for cash, the price for immediate payment will be 438X (1.00-.05) =438X.95 = $416.10. Discounts are frequently compound or continuous; that is, there are two or more discounts upon the price of an article. Thus, a discount may be quoted as "ten, ten, and fiye." This does not mean that the total discount is the sum of the three single discounts, or 25%; each discount and the resultant net price are figured separately. In the case in queston, if the first cost of the article was $100, the first net cost will be 100 X (1.00- .10 = .90) = $90; the second net cost will be 90 X (1.00 -.10 = .90) = $81; and the third net, or final cost will be 81 X (1.00- .05 = .95) = $76.95. The total discount is, there- fore, $100.00 -$76.95 = $23.05, or 23.05% and.not 25%. RECIPROCALS The reciprocal of a number is unity, or 1, divided by the number. Thus, the reciprocal of 5 is l-f-5 = .2. Reciprocals are always expressed decimally. The reciprocal of a whole number is entirely decimal, while the reciprocal of a number less than unity is either a whole number or a whole number followed by a decimal. Thus, the reciprocal of .5 is 1 -T- .5 = 2, and the reciprocal of .6 is 1-7- .6 = 1.6666+. Reciprocals are used to avoid the labor of division. Thus, the operation represented by 100 -f- 621 may be performed in the ordinary way by long division, or 100 may be multiplied by the reciprocal of 621. Reciprocals of numbers from 1 to 1,000 are given in connection with the table of powers, 24 MATHEMATICS etc., near the end of this volume. From this table, the reciprocal of 621 is found to be .001610306, and 100 -v- 621 = 100 X. 001610306 = .1610306. Reciprocals of numbers that are multiples or submultiples of those in the table may be obtained directly therefrom by shifting the decimal point. Thus, the reciprocal of 62,100 is rfo of the reciprocal of 621, or .00001610306. The reciprocal of 6.21 is 100 times the reciprocal of 621, or .1613036, and the reci- procal of .0621 is 10,000 times that of 621, or 16.10306. Reciprocals of numbers intermediate between those in the table may be found therefrom by interpolation. Thus, the reciprocal of 621.25 is .0016096579, and by shifting the decimal point the reciprocal of 6.2125 is .16096579. ARITHMETICAL PROGRESSION Quantities are said to be in arithmetical progression when they increase or decrease by a common difference. The following is an increasing series in arith- metical progression: 1, 3, 5, 7, 9, 11, 13; if the figures are read backwards, 13, 11, 9, etc., it becomes a decreasing series. In the first series, the first term is 1; the last term 13; the number of terms 7; the common difference 2; and the sum of the terms 49. In any arithmetical progression, Let /= first term; I = last, or th term; d = common difference; = number of terms; 5 = their sum. (1) (2) . za n = 2l + d^(2 l+ W-8ds (3) ,_, 2d <-iT (") =?fe^ (u> (5) ^^ffSr d5) (6> : - (16) (17) s = ?(2f+(n-l)d] (18) n = ^+l (9) ,.W + i^=/> (19) d 2 ^ 2d n= ^Tl ( 10 > s = ^[2l-(n-l)d] (20) EXAMPLE 1. During the last month of the year, the mules at a certain mine used 40 bales of hay. The consumption was 2 bales less than this during November, and similarly less for each month until the first of the year. What was the consumption of hay during January, and how many bales were used during the year? SOLUTION. Here w = 12 (mo.), d = 2 (bales), and / = 40 (bales during December). It is required to find / and s. To find /, substituting the various values in formula 6 gives /= 40 (12 1) X 2 = 40 22 = 18 = number of bales used in January. To find's, substituting in formula 20 gives 5 = ^X[2X40 -(12-1)X2] = 6X(80-22)=6X58 = 348 bales during the year. It will be noted that / has been found in the first part of the solution and it may be used to find 5 in formula 17 which is more simple than formula 20. EXAMPLE 2. A contractor agrees to put down a bore hole for $1 a ft. for the first 100 ft.; $3 a ft. for the second 100 ft.; and $2 a ft. additional for each successive 100 ft. Upon completion of the work he was paid $6,400. How deep was the hole and what was the cost per foot of the last 100 ft.? SOLUTION. Here /= 100 (dollars), s = $6,400, and d = 200 (dollars increase in cost per 100 ft.). Using formula 11, MATHEMATICS 25 = 200- (2X 100) + V[(2X 100) -200p+ (8X200X6. 400) _ 2X200 ~~ __ 200 - 200 + V(200 - 200)2+ 10,240,000 0+ Vp2+ 10,240,000 400 400 = A/10,240,000 3,200 400 400 That is, there are 8 sections each 100 ft. deep, or the total depth of the hole is 8X100 = 800 ft. By using the value of n, just found, the last term may be determined by means of the simple formula 1. By substitution, the last term = 100+(8-l)X200 = 100 + 1,400= 1,500. That is, the last 100 ft. cost $1,500. or $15 a ft. GEOMETRICAL PROGRESSION A series of quantities, in which each is derived from that which precedes it, by multiplicaton by a constant quantity, is called a geometrical progression. If the multiplier is a whole number, the progression is styled increasing; if it is a fraction, the progression is styled decreasing. The series 1, 2, 4, 8, 16, 32 has 2 for a multiplier, and is an increasing progression. The series 32,16, 8, 4, 2, 1, \, i. I. A. T* has \ for a multiplier, and is a decreasing progression. The common multiplier in a geometrical progression is called the common ratio; or, briefly, the ratio. Let /= first term; J = last term, whose number from / is n; n = number of terms; r = ratio; 5 = sum of terms. (2) log, log f=s-r(s-l) (4) r= J=l log' "^T" <9) n-|fl (5) ,-/ (10) EXAMPLE 1. How much will it cost to sink a shaft 1,500ft. deep at the rate of &c. for the first 50 ft.; {c. for the second 50 ft.; c. for the third 50 ft.; and so on at the same rate? SOLUTION. In this case,/= ^; n = 30; and r = 2. Substituting in formula 1, I = AX (2)= 33,554,432, and from formula 10 EXAMPLE 2. At the end of a certain period a mine had produced 126,000 T. of coal. The production for the first 6 mo. was 2,000 T., which was doubled each 6 mo. How long had the mine been in operation? SOLUTION. In this case, 5 = 126,000; /= 2,000; and r = 2. Using formula 6 log rl26.000X(2-l) i mine had been in operation for six periods of 6 mo. each, or for 3 yr. INVOLUTION Involution is the process of finding any power of a number. The power of a number is the product arising from multiplying the number by itself as many times as is indicated by another number known as the exponent. Thus, 4 2 is read four squared, or four to the second power, and is equal to 4X4 = 16. Similarly 5 3 is read five cubed, or five to the third power, and is equal to 5X5X5 = 125. Likewise, 2 5 is read two to the fifth power, or the fifth power of two, and is equal to 2X2X2X2X2 = 32. The figures 2, 3, and 5, written to the right and above the numbers are the exponents, MATHEMATICS FIRST NINE POWERS OF FIRST NINE NUMBERS 1 j) 8 Jl u, E S 3$ 3% J3 t-. w 3 v 3 a I 3 O II Kjfi II 0) ^ is ."0 W^ Is 1 1 1 1 i i 1 1 1 2 4 8. 16 32 64 128 256 512 3 9 27 81 243 729 2,187 6,561 19,683 4 16 64 256 1,024 4,096 16,384 65,536 262,144 5 25 125 625 3,125 15.625 78,125 390,625 1,953,125 6 30 216 1,296 7,776 46,656 279,936 1,679,616 10,077,696 7 49 343 2,401 16,807 117,649 823,543 5,764,801 40,353,607 8 64 512 4,096 32,768 262,144 2,097,152 16,777,216 134,217,728 9 81 729 6,561 59,049 531,441 4,782,969 43,046,721 387,420,489 The power of a number may be obtained by multiplying together any two or more lower powers, the sum of whose exponents is equal to the exponent of the required power. Thus, if n = any number, 9 = n 4 X 8 = wXn 2 Xw 6 = 2 Xw 3 X 4 , etc. Similarly, w7 = w 2 X n2Xw 3 = n 2 X 5 , etc. A table of squares and cubes is given at the end of this volume. The powers of numbers not in the table may be found by interpolation with suffi- cient accuracy for most purposes. Logarithms afford a rapid method of determining powers. EVOLUTION ' The root of a number is one of the equal factors of a number. The number of equal factors in any number is indicated by a number known as the index of the root. This index, which is written to the left and a little above the sign \, shows how many factors compose the number, or how many times the root must be multiplied by itself to produce the number. To Find the Square Root of a Number: Rule. I. Separate the given number into periods of two figures each, begin- ning at the units place. n. Find the greatest number whose square is contained in the period on the left; this will be the first figure in the root. Subtract the square of this figure from the period on the left, and to the remainder annex the next period to form a dividend. HI. Divide this dividend, omitting the figure on the right, by double the part of the root already found, and annex the quotient to that part, and also to the divisor; then, multiply the divisor thus completed, by the figure of the root last obtained, and subtract the product from the dividend. IV. Add the root last found to the last trial divisor to form a new trial divisor. Divide the dividend by this new trial divisor and the quotient will be the next figure of the root, which quotient is to be annexed to the trial divisor to form a new complete divisor. Multiply this last complete divisor by the figure of the root last obtained and subtract from the dividend. V. Bring down the next period to form a new dividend and continue 'as before until all the periods have been used. VI. // it is desired to carry the root farther, annex periods of two ciphers each, and proceed as before. EXAMPLE. Find the square root: (a) of 874.225; (b) of .00874225. SOLUTION. (a) 874.2 2'50 (29.56 7 + 4 474 441 3322 2925 59127 183 3 1865 .0 0'8 7'4 2'2 5 (.0 9 3 5 ~87 8J 642 549 9325 9325 MA THEM A TICS 27 To Find the Cube Root of a Number: Rule. I. Separate the given number into periods of three figures, each begin- ning at the units place. II. Find the greatest number whose cube is contained in the period on the left; this will be the first figure in the root. Subtract the cube of this figure from the period on the left, and to the remainder annex the next period to form a dividend. HI. Divide this dividend by the partial divisor, which is three times the square of the root already found considered as tens; the quotient is the second figure of the root. IV. To the partial divisor add 3 times the product of the second figure of the root by the first, considered as tens, also the square of the second figure; the result will be the complete divisor. V. Multiply the complete divisor by the second figure of the root, and subtract the product from the dividend. VI. // there are more periods to be brought down, proceed as before, using the part of the root already found, the same as the first figure in the previous process. VII. // it is desired to carry the root farther, annex periods of three ciphers each, and proceed as above. EXAMPLE. Find the cube root of 12,813,904. SOLUTION. 1 2'8 1 3'9 4 ( 2 3 4 First partial divisor, 3X20' = 1200 4813 3X20X3= 180 32= 9 First complete divisor = 1389 Second partial divisor, 3X2302= 1 5 8700 3X230X4 = 2760 42 = 16^ Second complete divisor = 161476 645904 A table of squares and cubes is given at the end of this volume by means of which square roots and cube roots may be readily extracted. The roots of numbers whose powers are within the limits of the table, 1,000,000 for squares and 1,000,000,000 for cubes, may be obtained directly, by finding in the proper column, the number whose root is to be extracted and in the column headed Number the root will be found. Thus, if it is desired to extract the cube root of 825,293,672, the number will be found in the column headed Cube, and on the same line in the column headed Number are the figures 938, which is the cube root of the required number. Often, by shifting and replacing the decimal point, the roots of numbers not in the table may conveniently be found. The decimal point must be shifted the number of figures there are in a period, two in the case of squares and three in that of cubes. Thus, if it is desired to extract the cube root of 14.706125, the decimal point may be shifted either three or six figures (one or two periods) to the right and the cube root of 14,706.125 or of 14,706,125 extracted. After the root is extracted, the decimal point must be restored. In the case just given, by shifting the decimal point six places, or two periods, the cube root of 14,706,125 is found to be 245. As there is but one period before the decimal point in the number, there can be but one figure before the decimal point in the root; hence, the root is 2.45. Similarly, in extracting the cube root of .000000100544625 the decimal point and the six ciphers (two periods) may be dropped and the cube root of 100,544,625 extracted. This root is found to be 465. As there are two periods (of three ciphers each) after the decimal point in the number, there must be two ciphers (one for each period) after the decimal point in the root. Hence, the cube root of .000000100544625 is .00465. The square or cube roots of numbers not in the table may be found, approx- imately, by interpolation. When finding the square root of 874.225, the decimal point may be shifted one period, or two figures, to the right, and the square root of 87'422.50 extracted. This is found to be between the squares of 295 and 296. The interpolation is made as follows: Number Root Number Root 87,616 = 2962 87,422.50 = ? 87,025 = 2952 - 87,025.00 = 2952 591 = first difference 397.50 = second difference 28 MATHEMATICS Then, second difference-?- first difference = 397.50 -5- 591 = .656. This is to be added to 295 and the square root of 87,422.50 is found to be 295.656. As the decimal point has been shifted one period to the right it must now be shifted one figure to the left, and the square root of 874.225 is 29.5656. As the true root, 29.5673, is within .0017 of the root found by interpolating in the table, this method is accurate enough for all practical purposes. Finding the Fourth and the Fifth Root of a Number. Fourth roots may be found by taking the square root of the square root, that is, by extracting the square root twice. Fifth roots are rarely required, and when needed, occur in formulas involving coefficients of friction (k, in problems relating to ventilation, etc.) whose values are uncertain within 50% or more. Under such circumstances, it is apparent that even a very large percentage of error in the fifth root is allow- able. In the vast majority of cases, no error of importance will be introduced by using for the true root the nearest value thereto, taken directly from the table. TABLE OF FIFTH POWERS No. Power No. Power No. Power No. Power 1.0 1.00000 3.3 391.35393 5.6 5,507.31776 7.9 30,770.56399 1.1 1.61051 3.4 454.35424 5.7 6,016.92057 8.0 32,768.00000 1.2 2.48832 3.5 525.21875 5.8 6,563.56768 8.1 34,867.84401 1.3 3.71293 3.6 604.66176 5.9 7,149.24299 8.2 37,073.98432 1.4 5.37824 3.7 693.43957 6.0 7,776.00000 8.3 39,390.40643 1.5 7.59375 3.8 792.35168 6.1 8,445.96301 8.4 41,821.19424 1.6 10.48576 3.9 902.24199 6.2 9,161.32832 8.5 44,370.53125 1.7 14.19857 4.0 1,024.00000 6.3 9,924.36543 8.6 47,042.70176 1.8 18.89568 4.1 1,158.56201 6.4 10,737.41824 8.7 49,842.09207 1.9 24.76099 4.2 1,306.91232 6.5 11,602.90625 8.8 52,773.19168 2.0 32.00000 4.3 1,470.08443 6.6 12,523.32576 8.9 55,840.59449 2.1 40.84101 4.4 1,649.16224 6.7 13,501.25107 9.0 59,049.00000 2.2 51.53632 4.5 1,845.28125 6.8 14,539.33568 9.1 62,403.21451 2.3 64.36343 4.6 2,059.62976 6.9 15,640.31349 9.2 65,908.15232 2.4 79.62624 4.7 2,293.45007 7.0 16,807.00000 9.3 69,568.83693 2.5 97.65625 4.8 2,548.03968 7.1 18,042.29351 9.4 73,390.40224 2.6 118.81376 4.9 2,824.75249 7.2 19,349.17632 9.5 77,378.09375 2.7 143.48907 5.0 3,125.00000 7.3 20,730.71593 9.6 81,537.26976 2.8 172.10368 5.1 3,450.25251 7.4 22,190.06624 9.7 85,873.40257 2.9 205.11149 5.2 3,802.04032 7.5 23,730.46875 9.8 90,392.07968 3.0 243.00000 5.3 4,181.95493 7.6 25,355.25376 9.9 95,099.00499 3.1 286.29151 5.4 4,591.65024 7.7 27,067.84157 10.0 100,000.00000 3.2 335.54432 5.5 5,032.84375 7.8 28,871.74368 This table may be used in the same way as the table of squares and cubes, to find the fifth roots of intermediate values. It must be remembered that the periods are composed of five figures and that there must be one figure in the root for each such period in the number. EXAMPLE. Find the fifth root of 3,827,963,000. SOLUTION. By pointing off and inserting a decimal point, the fifth root of 38,279.63 is to be extracted. This is seen to lie between 8.2 and 8.3 and an interpolation, which may be made mentally, shows it to be about midway between these or is 8.25. By restoring the decimal point, the fifth root of the given number is found to be 82.5. As the root, by seven-place logarithms, is found to be 82.5265, this simple approximation is accurate enough for use in those formulas in which fifth roots occur. Should greater accuracy be demanded it is possible to interpolate as follows: Number Root Number Root 39,390.40463 = 8.35 38,279.63000= ? 37,073.98432 = 8.25 37,073.98432 = 8.25 2,316.42031 = first difference 1,205.64568 = second difference Second difference -5- first difference = 1,205.64568-^2,316.42031 = .5205, which is to be annexed to 8.2, making the root 8.25205. By restoring the decimal point the fifth root of 3,827,963,000 is 82.5205. MATHEMATICS 29 Simple Method of Extracting Roots. A simple method of extracting roots where tables are not available and the rules have been forgotten, is based upon Sir Isaac Newton's Method of Approximating the Roots of Higher Equations. The method is based on the fact that any number is composed of as many equal factors as are indicated by the index of the root. Thus, the fifth root is one of the five equal factors of the number and the cube root is one of the three equal factors, and similarly. If the number whose root is required is placed equal to n in the case of the cube root, it may be considered that aXbXc = n. When these factors are equal, that is, when a = b = c, the cube root is found. From the given equation, aXbXc = n, c= .. If a is made equal to b, and a value is assumed for them as near the cube root as possible, the average of the values of a, b, and c, will be nearer the true root than either a or b. This value of c is known as the first approximation, and may be placed equal to a and b to find a new value for c, the average of the three values being the second approximation. These approximations may be carried indefinitely, but with a little practice it will be found that the first approximation answers all practical purposes. EXAMPLE 1. Find the cube root of 987,654,321. SOLUTION. Pointing off and inserting a decimal point, it is necessary to extract the cube root of 987.654321. If a table of cubes is not available, one should be prepared. The number will be found between 729 = 9 3 and 1,000 = 10 3 ; that is, the cube root of the number is between 9 and 10. In this case a XbXc = 987.654321, and when a = b = c, the root is found. An interpolation between the cube roots of 729 and 1 ,000 shows that the cube root of the number is about 9.92. Making a = & = 9.92 and substituting gives 9.92X9.92Xc = 987.654321, from which c= 10.036. The mean of these values is (9.92 +9.92 + 10. 036) -5- 3 = 9.95867. This is the first approximate root, which may be placed equal to a and b to find a second approximate root. In the case of the first root, by restoring the decimal point, the cube root of 987,654,321 is found to be 995.867, which is identical with that extracted by means of seven-place logarithms. Such coincidence is unusual, but indicates that by carefully selecting the trial factors, a first approximation answers for all but abstract problems. EXAMPLE 2. Find the fifth root of 3,827,963,000. SOLUTION. Pointing off and placing a decimal point between the periods gives a XbXcXdXe = 38,279.63. From a table of powers, the fifth root of this number is found to lie between 8 and 9, and an interpolation shows it to be about 8.21. Then 8.21X8.21X8.21X8.21X = 38,279.63. From this e = 8 425 and the mean of the five factors is 8.253. Restoring the decimal point shows that the first approximate fifth root of 3,827,963,000 is 82.53. This may be used for a second approximation, giving 82.5261, but the first should answer any purpose. This method may be compared with that based on the use of tables. LOGARITHMS EXPONENTS By the use of logarithms, the processes of multiplication, division, involu- tion, and evolution are greatly shortened, and some operations may be per- formed that would be impossible without them. Ordinary logarithms cannot be applied to addition and subtraction. A logarithm is the exponent of the power to which a fixed number, called the base, must be raised to produce a given number. Although any positive number except 1 can be used as a base and a table of logarithms calculated, but two numbers have ever been employed. For all arithmetical operations (except addition and subtraction) the logarithms used are called the Briggs, or common, logarithms, and the base used is 10. In abstract mathematical analysis, the logarithms used are variously called hyperbolic, Napierian, or natural logarithms, and the base is 2.718281828+ . the common logarithm of any number may be converted into a Napierian logarithm by multiplying the common logarithm by 2.30258509 + , which is usually expressed as 2.3026, and sometimes as 2.3. Only the common system of logarithms will be considered here. As in the common system the base is 10, all numbers are to be regarded as powers of 10; therefore, as !Qi = 10. 10*= 100, 10 = 1,000, etc., the logarithms (exponents) of 10, 100, 1,000, etc., are 1, 2, 3, etc., respectively. Similarly, 30 M A THEM A TICS as 10-1 = ^5 = .!, 10-2 = T fo = .01, 10-3 = ^3 =.001, etc., the logarithms (expo- nent?) of .1, .01, .001, etc., are -1, -2, -3, etc., respectively. From the foregoing, it is seen that while the logarithms of exact powers of 10 and of decimals like, .1, .01, .001, etc., are whole numbers, the logarithms of all other numbers are wholly or in part fractional, the fractional part being expressed decimally. Thus, to produce 20, 10 must have an exponent of approximately 1.30103, or 10 1 ' 30103 = 20, very nearly, the degree of exactness depending on the number of decimal places used. Hence, log 20=1.30103. A logarithm, therefore, usually consists of two parts; a whole number, called the characteristic, and a fraction, called the mantissa. While mantissas are always to be regarded as positive, characteristics may be either positive or negative. From the foregoing, it is apparent that the characteristics of the logarithms of all numbers less than unity are negative, while for numbers greater than unity, they are positive. Negative characteristics are expressed by the sign, , placed above the figures; thus, log .20 = 1.30103. Rule for Characteristics. The characteristic of the logarithm of a number equal to or greater than unity is 1 less than the number of digits in the number. In the case of numbers less than unity, the characteristic is determined by the position, with respect to the decimal point, of the first digit in the number. If the first digit is found in the tenths column, the characteristic is 1; if in the hundredths column, it is 2; and similarly; or the characteristic is 1 more than the number of ciphers following the decimal point. Log .0005 = 2.69897 Log 5 = .69897 Log .005 =3.69897 Log 50 =1.69897 ' Log .05 =2.69897 Log 500 =2.69897 Log .5 =1.69897 Log 5,000 =3.69897 Log 50,000 = 4.69897 FINDING THE LOGARITHM OF A NUMBER A table of logarithms, containing the mantissas of the logarithms from 1 to 9,999 to five places of decimals, is given at the end of this volume. The mantissas of logarithms of larger numbers can be found by interpolation. This table depends on the principle that all numbers having the same figures in the same order have the same mantissa, without regard to the position of the decimal point, which affects the characteristic only. This is apparent from an inspection of the table giving the logarithm of 5 and its multiples and submultiples by 10. The logarithm of a number having not more than four figures may be found by the following rule: Rule. Find the first three significant figures of the number whose logarithm is desired, in the left-hand column; find the fourth figure in the column at the top (or bottom) of the page; and in the column under (or above) this figure, and opposite the first three figures previously found, will be the mantissa or decimal part of the logarithm. The characteristic being found, as previously described, write it at the left of the mantissa, and the resulting expression will be the logarithm of the required number. EXAMPLE. Find the logarithm: (a) of 6; (6) of 48; (c) of 300; (d) of 3,717; (e) of .006195. SOLUTION. (c) The mantissa of the logarithm of 6 is the same as the mantissa of the logarithm of 600. The mantissa is found in the column headed L. and opposite 600 in the column headed N. (number). The first two figures in the mantissa are not repeated for each number, but are found (in this instance) opposite the number 589, and are 77. The last three numbers are found opposite the figures 600. The complete mantissa is 77815. The characteristic is positive and since the number (6) consists of but one digit, the characteristic is 1 1 = 0, therefore, log 6 = .77815. (b) The mantissa of the logarithm of 48 is the same as the mantissa of the logarithm of 480. As before, this is found in the column headed L. and opposite 480 in the column headed N. The mantissa is 68124. As the number is composed of two figures, the characteristic is 2 1 = 1, therefore, log 48 =1.68124. - (c) The mantissa of 300 may be taken directly from the table, being found in the column headed L. opposite 300 in the column headed N. The man- tissa is 47712. The characteristic, as the number is composed of three figures, is 3 - 1 = 2, therefore, log 300 = 2.47712. (d) First find 371 in the column headed N. On the same horizontal line and in the column headed 7, the last three figures of the mantissa are found MATHEMATICS 31 to be *019. This star means that the first two figures of the mantissa are to be found below the horizontal line in which 019 is found and not above, and are 57 and not 56. The entire mantissa becpmes 57019. As the number is composed of four figures, the characteristic is 4 1 = 3; therefore, log 3,717 = 3.57019. (e) The mantissa of 6,195 is found opposite 619. The first two figures, 79, are found in the column headed L. 0, and the last three, 204, in the column headed 5. The entire mantissa is 79204. As the first digit in the number is found in the third decimal place, the characteristic is 5, therefore, log .006195 = 3.79204. The logarithm of a number consisting of five or more figures may be found by the following rule: Rule. I. // the number consists of more than five figures and the sixth figure is 5 or greater, increase the fifth figure by 1 and ivrite ciphers in place of the sixth and remaining figures. II. Find the mantissa corresponding to the logarithm of the first four figures, and subtract this mantissa from the next greater mantissa in the table; the remainder is the difference. III. Find in the secondary table, headed P. P., a column headed by the same number as that just found for the difference, and in this column, opposite the num- ber corresponding to the fifth figure (or fifth figure increased by 1) of the given number (this figure is always situated at the left of the dividing line of the column), will be found the P. P. (proportional part) for that number. The P. P. thus found is to be added to the mantissa found in II, as in the preceding examples, and the result is the mantissa of the logarithm of the given number, as nearly as may be found with five-place tables. To take out the logarithm of a number consisting of more than four figures, it is inexpedient to use more than five figures of the number when using five- place logarithms (the logarithms given at the end of this volume are five-place) . Hence, if the number consists of more than five figures and the sixth figure is less than 5, replace all figures after the fifth with ciphers; if the sixth figure is 5 or greater, increase the fifth figure by 1 and replace the remaining figures with ciphers. Thus, if the number is 31,415,926, find the logarithm of 31,416,000; if 31,415,426, find the logarithm of 31,415,000. EXAMPLE. Find log 31,416. SOLUTION. Find the 'mantissa of the logarithm of the first four figures, as already explained. This is, in the present case, .49707. Now, subtract the number in the column headed 1, opposite 314 (the first three figures of the given number), from the next greater consecutive number, in this case 721, in the column headed 2. 721 707 = 14; this number is called the difference. At the extreme right of the page will be found a sec9ndary table headed P. P., and at the top of one of these columns, in this table, in bold-face type, will be found the difference. It will be noticed that each column is divided into two parts by a vertical line, and that the figures on the left of this line run in sequence from 1 to 9. Considering the difference column headed 14, opposite the number 6 (6 is the last or fifth figure of the number whose logarithm we are taking out) is the number 8.4, which, added to the mantissa just found, dis- regarding the decimal point in the mantissa, gives 49,707 + 8.4 = 49,715.4. Now as 4 is less than 5, it is rejected, giving for the complete mantissa .49715. As the characteristic of the logarithm of 31,416 is 5- 1 = 4, log 31,416 = 4.49715. TO FIND A NUMBER WHOSE LOGARITHM IS GIVEN Rule. I. Consider the mantissa first. Glance along the different columns of the table that are headed 0, until the first two figures of the mantissa are found. Then, glance down the same column until the third figure is found (or 1 less than the third figure). Having found the first three figures, glance to the right along the row in which they are situated until the last three figures of the mantissa are found. Then, the number that heads the column in which the last three figures of the man- tissa are found is the fourth figure of the required number, and the first three figures lie in the column headed N, and in the same row in which lie the last three figures of the mantissa. .. .. . . H. // the mantissa cannot be found in the table, find the mantissa that is nearest to, but less than, the given mantissa, and which call the next less mantissa. Subtract the next less mantissa from the next greater mantissa in the table to obtain the difference. Also, subtract the next less mantissa from the mantissa of the given logarithm, and call the remainder the P. P. Looking in the secondary table headed P P. for the column headed by the difference just found, find the number opposite the P. P. just found (or the P. P. corresponding most nearly to that just 32 MATHEMATICS found); this number is the fifth figure of the required number; the fourth figure will be found at the top of the column containing the next less mantissa, and the first three figures in the column headed N and in the same row that contains the next less mantissa. HI. Having found the figures of the number as directed, locate the decimal point by the rules for the characteristic, annexing ciphers to bring the number up to the required number of figures if the characteristic is greater than 1. EXAMPLE. Find the number corresponding: (a) to the logarithm 3.56867; (fc) to the logarithm 2.05753. SOLUTION. (a) The first two figures of the mantissa are 56; glancing down the column, the third figure, 8 (in connection with 820 )is found opposite 370 in the N column. Glancing to the right along the row containing 820, the last three figures of the mantissa, 867, are fpund in the column headed 4; hence, the fourth figure of the required number is 4, and the first three figures are 370, making the figures of the required number 3,704. As the characteristic is 3, there must be 3+1 = 4 figures to the left of the decimal point. Hence, the number is 3,704. (ft) The mantissa 05753 is not found in the table. The next less mantissa is found in the column headed 1, opposite the figures 114 in the column headed N; hence, the first four figures are 1,141. The mantissa of log 1141 = 05729, and of log 1142 = 05767. The difference is 38. The P. P. (propor- tional part) is the given logarithm the lesser tabular logarithm, or 05753 -05729 = 24. Under the head of 38 in the P. P. section, 24 is found between 22.8 (opposite 6) and 26.6 (opposite 7). As 24 is nearer the smaller number, the fifth figure of the number is 6, and the entire number is 11,416. As the characteristic is 2, the number is a decimal and there is 2 1 = 1 cipher after the decimal point; hence, the number is .011416. MULTIPLICATION BY LOGARITHMS The principle on which the process of multiplication by means of logarithms is based is that log 06 = log o+log b. To multiply two or more numbers by using logarithms apply the following rule: Rule. Add the logarithms of the several numbers, and the sum will be the logarithm of the product. Find the number corresponding to this logarithm, and the result will be the number sought. EXAMPLE 1. Multiply 4.38, 5.217, and 83 together. SOLUTION. Log 4.38= .64147 Log 5.217= .71742 Log 83 = 1.91908 Adding, 3.27797 = log (4.38X5.217X83) Number corresponding to 3.27797 is 1,896.6. Hence, 4.38X5.217X83 = 1,896. 6,nearly. By actual multiplication, the product is 1,896.58818, show- ing that the result obtained by using logarithms was correct to five When adding logarithms, the algebraic sum is always to be found. Hence, if some of the numbers multiplied together are wholly decimal, the algebraic sum of the characteristics will be be the characteristic of the product. It must be remembered that the mantissas are always positive. EXAMPLE 2. Multiply 49.82, .00243, 17, and .97 together. SOLUTION. Log 49.82 = 1.69740 Log .00243 = 3.38561 Log 17 = 1.23045 Log .97 = 1.98677 Adding, 0.30023 = log (49.82 X .00243 X 17 X .97) Number corresponding to .30023 is 1.9963. Hence, 49. 82 X. 00243X17 X. 97 = 1.9963. In this case the sum of the mantissas was 2.30023. The integral 2 added to the positive characteristics makes their sum = 2+ 1 + 1 = 4; sum of negative characteristics = 3+1 = 3, whence 4+( 4)=0. If, instead of 17, the number had been .17 in this example, the logarithm of .17 would have been 1.23045, and the sum of the logarithm would have been 2.30023; the product would then have been .019963. MATHEMATICS 33 DIVISION BY LOGARITHMS The principle upon which the process of division by means of logarithms is based is that log r = log a log b. Rule I. Subtract the logarithm of the divisor from the logarithm of the dividend, and the result will be the logarithm of the quotient. EXAMPLE 1. Divide 6,784.2 by 27.42. SOLUTION. Log 6,784.2 = 3.83150 Log 27.42 = 1.43807 difference = 2.39343 = log (6,784.2 -4- 27.42) Number corresponding to 2.39343 is 247.42. Hence, 6,784.2 -=-27.42 = 247.42. When subtracting logarithms, their algebraic difference is to be found; The operation may sometimes be confusing, because the mantissa is always positive, and the characteristic may be either positive or negative. Rule II. When the logarithm to be subtracted is greater than the logarithm from which it is to be taken, or when negative characteristics appear, subtract the mantissa first, and then the characteristic, by changing its sign and adding. EXAMPLE 2. Divide 274.2 by 6,784.2. SOLUTION. Log 274.2 = 2.43807 Log 6,784.2 = 3.83150 2\60657 First subtracting the mantissa .83150 gives .60657 for the mantissa of the quotient. In subtracting, 1 had to be taken from the characteristic of the minuend, leaving a characteristic of 1. Subtract the characteristic 3 from this, by changing its sign and adding_ 1 3 = 2, the characteristic of the quotient. The number corresponding to 2.60657 is .040417. Hence, 274.2 -i- 6,784.2 = .040417. EXAMPLE 3. Divide .067842 by .002742. SOLUTION. Log .067842 = 2.83 150 Log .002742 = 3.43807 difference = 1.39343 As .83150 .43807 = .39343 and 2 + 3 = 1, number corresponding to 1.39343 is 24.742. Hence, .067842 + .002742 = 24.742. The only case that is likely to cause trouble in subtracting is that in which the logarithm of the minuend has a negative characteristic, or none at all, and a mantissa less than the mantissa of the subtrahend. For example, let it be required to subtract the logarithm 3.74036 from the logarithm 3.55145. The logarithm 3.55145 is equivalent to 3 + .55 145. Now, if both_+l and 1 are added to this logarithm, it will not change its value. Hence, 3.55145= 3 1 + 1 + . 55145 = 3 + 1.55145. Therefore, 3.55145-3.74036 = 5+1.55145 3+ .74036 difference = 1+ .81109 = 7.81109 Had the characteristic of the logarithm been 0_instead of 3, the process would have been exactly the same. Thus, .55145 = 1 + 1.55145; hence, 1+1.55145 3+ .74036 difference = l+ .81109 = 2.81109 EXAMPLE 4. Divide .02742 by 67.842. SOLUTION. Log .02742 = 2.43807 = 3+1.43807 Log 67.842 = 1.83150 = 1+ .83150 difference = 3+ .60657 = 2.60657 Number corresponding to 2.60657 is .00040417. Hence, .02742 -=- 67.842 = .00040417. EXAMPLE 5. What is the reciprocal of 3.1416? SOLUTION. Reciprocal of 3.1416 = ^J^Q> and Io 8 O4i6 = log 1 ~ log 3.1416 = -.49715. Since 0= - 1 + 1, I +1.00000 .49715 difference = 1+ .50285 = 1.50285 Number whose logarithm is 1.50285 is .31831. 34 MATHEMATICS INVOLUTION BY LOGARITHMS The process of involution by means of logarithms is based on the principle that log an = log a. Rule I. Multiply the logarithm of the number by the exponent that denotes the power to which the number is to be raised; the result will be the logarithm of the required power. EXAMPLE 1. What is: (a) the square of 7.92? (6) the cube of 94.7? (c) the 1.6 power of 512. that is, the value of 512 i: ? SOLUTION. (a) Log 7.92 = .89873; exponent of power = 2. Hence, .89873 X 2 = 1.79746 = log 7.922. Number corresponding to 1.79746 is 62.727. Hence, 7.922 = 62.727, nearly. (b) Log 94.7 = 1.97635; 1.97635X3 = 5.92905 = log 94.7". Number corre- sponding to 5.92905 is 849,280, nearly. Hence, 94.7 3 = 849,280, nearly. (c) Log 512i- e= 1.6 X log 512 = 1.6X2.70927 = 4.334832, or 4.33483 (when using five-place logarithms) = log 21,619. Hence, 5121-6 = 21,619, nearly. Rule II. // the number is wholly decimal, so that the characteristic is negative, multiply the two parts of the logarithm separately by the exponent of the number. If, after multiplying the mantissa, the product has a characteristic, add it, alge- braically, to the negative characteristic multiplied by the exponent, and the result will be the negative characteristic of the required power. EXAMPLE 1. 'Raise .0751 to the fourth power. SOLUTION. Log; .0751* = 4Xlog .0751=4X2.87564. Multiplying the parts separately, 4X2 = 8 and 4 X. 87564 = 3.50256. Adding the 3 and 8, 3 + (-8)= -5; therefore, log .0751* = 3.50256. Number corresponding to this is .00003181. Hence, .0751* = .00003181. A decimal may be raised to a power whose exponent contains a decimal as follows: EXAMPLE 2. Raise .8 to the 1.21 power. SOLUTION. Log .8 f ; 21 = 1.21X1.90309. There are several ways of per- forming the multiplication. First Method. Adding the characteristic and mantissa algebraically, the result is -.09691. Multiplying this by 1.21 gives -.1172611, or -.11726, when using five-place logarithms. To obtain a positive mantissa, add +1 and -1; whence, log .8- = - 1 + 1 -.11726 = 1.88274. Second Method. Multiplying the characteristic and mantissa separately gives 1.21 + 1.09274. Adding characteristic and mantissa algebraically, gives -.11726; then, adding +1 and -1, log .8 1 - 1 = 1.88274. Third Method. Multiplying the characteristic and mantissa separately gives 1.21 + 1.09274. Adding the decimal part of the characteristic to the mantissa gives 1 + ( .21 + 1.09274) = 1.88274 = log .8 1 ' 21 . The number corre- sponding to the logarithm 1.88274 = .76338. Any one of these methods may be used, but the first or the third is recom- mended. The third saves figures but requires the exercise of more caution than does the first method. Below will be found the entire work of multipli- cation for both .8 1 ' 21 and .8 <21 . 1.90309 1.90309 1.21 _ .21 90309 90309 180618 180618 90309 +1.1896489 -1-.21 1.9796489, or 1.97965 i 1.8827389, or 1.88274 In the second case, the negative decimal obtained by multiplying 1 and .21 was greater than the positive decimal obtained by multiplying .90309 and .21; hence, + 1 and 1 were added, as shown. EVOLUTION BY LOGARITHMS The process of evolution by logarithms is based on the principle that Rule. Divide the logarithm of the number by the index of the root; the result will be the logarithm of the root. EXAMPLE. Extract: (a) the square root of 77,851; (b) the cube root of 698,970; (c) the 2.4 root of 8,964,300. MA THEM A TICS 35 SOLUTION. (a) Log 77,851 =4.89127; index of root is 2; hence, log V77.851 = 4.89 127 -=-2 = 2.44564; number corresponding to this is 279.02. Hence, V77.851 = 279.02, nearly. (6) Log %98,970 = 5.84446 -i-3 = 1.94815 = log 88.746; or, ^698,970 = 88.746. (c) Log 2 '^8,946,300 = 6.95251 -^ 2.4 = 2.89688 = log 788.64; or, 2- >/8,964,300 = 788.64, nearly. If it is required to extract a root of a number wholly decimal, and the negative characteristic will not exactly contain the index of the root, without a remainder, the following rule may be used: Rule. Separate the two parts of the logarithm; add as many units (or parts of a unit) to the negative characteristic as will make it exactly contain the index of the root. Add the same number to the mantissa, and divide both parts by the index The result will be the characteristic and mantissa of the root. EXAMPLE 1. Extract the cube root of .0003181. *-7vSi^n i log .0003181 4.50256 SOLUTION. Log \.0003181 = ^ -- = ^ . (1+2 = 6) + (2 + .50256 = 2.50256) (6 -5- 3 = 2) +J2.50256 -5- 3 = .834 19) or, log -^0003181 = 2.834 19 = log .068263 Hence, ^.0003181 = .068263 EXAMPLE 2. Find the value of 1- *>l.0003181. T 1 - 4 Vnnrwi5T log- 0003181 3.50256 SOLUTION. Log \.0003181 = - ^ - = 1 41 . If .23 is added to the characteristic, it will contain 1.41 exactly three aCe> [-4+ (-.23) = -4.23] + (.23 + . 50256 = .73256) (-4.23 -s-1.41 = 3) + (.73256-^- 1.41 = .51955) or, log 1 ' 4 >/.0003181 = 3.51955 = log .0033079 Hence, 1 ' 4 V^003181 = . 0033079 497 X. 0181X762 EXAMPLE 3. Solve, by logarithms, SOLUTION. 3 300X6517 497 = 2.69636 .0181 = 2.25768 762 = 2.88195 Log Log Log Log product = 3.83599 Log 3,300 = 3.51851 Log .6517 = 1.81405 Hence, EXAMPLE SOLUTION: Log product = 3.33256 3.83599 - 3.33256 = .50343 = log 3. 1874 497 X. 0181X762 3,300X.65i7~- d ' 1874: Log 504,203 = 5.70260 Log 507 = 2.70501 Log product = 8.40761 Log 1.75= .24304 Log 71.4 = 1.85370 Log 87 = 1.93952 Log product 8.40761 -4.03626 Hence ' 3 r \ L75X74X87 4.03626 28 - 65 36 MATHEMATICS SOLUTION OF EQUATIONS BY LOGARITHMS Logarithms can often be applied to the solution of equations. EXAMPLE 1. Solve the equation 2.43x 5 = "^.0648. SOLUTION. Dividing by 2 .43 , x s = ~~r^r Taking the logs of both numbers , 5 log x - I -log 2.43; 5 log x = -~- -.38561 =1.80193 -.38561 = 1.41632. Dividing by 5, log x = 1.88326, whence x= .7643. EXAMPLE 2. Solve the equatipn 4.5* = 8. SOLUTION. Taking the logarithms of both numbers, x log 4.5 = log 8, whence, x = . g = "65321" Talcm g logarithms again, log * = log .90309 log .65321 = 1.95573-1.81505 = .14068, and x= 1.3825. REMARKS. Logarithms are particularly useful in those cases when the unknown quantity is an exponent, as in the last example, or when the exponent contains a decimal, as in several instances in the examples already given. Such examples can be solved without the use of logarithms, but the process is very long and somewhat involved, and the arithmetical work required is enormous. To solve the example last given without using the logarithmic table and obtain the value of x correct to five figures will require, perhaps, 100 times as many figures as are used in the solution given, and the resulting liability to error will be correspondingly increased; indeed, to confine the work to this number of figures will also require a good knowledge of short-cut methods in multiplication and division, and judgment and skill on the part of the calculator, which can only be acquired by practice and experience. Formulas containing quantities affected with decimal exponents are gener- ally of an empiric nature; that is, the constants or exponents or both are given such values as will make the results obtained by the formulas agree with those obtained by experiment. Such formulas occur frequently in works treating on thermodynamics, strength of materials, machine design, etc. GEOMETRY PRINCIPLES OF GEOMETRY 1. The sum of all the angles formed on one side of a straight line equals two right angles, or 180. 2. The sum of all the angles formed around a point equals four right angles, or 360. 3. When two straight lines intersect each other, the opposite or vertical a/igles are equal. 4. If two angles have their sides parallel, they are equal. 5. If two triangles have two sides, and the included angle of the one equal to two sides and the included angle of the other, they are equal in all their parts. 6. If two triangles have two angles, and the included side of the one equal to two angles and the included side of the other, they are equal in all their parts, 7. In any triangle, the greater side is opposite the greater angle, and the greater angle is opposite the greater side. 8. The sum of the lengths of any two sides of a triangle is greater than the length of the third side. 9. In an isosceles triangle, the angles opposite the equal sides are equal. 10. In any triangle, the sum of the three angles is equal to two right angles, or 180. 11. If two angles of a triangle are given, the third may be found by sub- tracting their sum from two right angles, or 180. 12. A triangle must have at least two acute angles, and can have but one obtuse or one right angle. 13. In any triangle, a perpendicular let fall from the apex to the base is shorter than either of the two other sides. 14. If a triangle is equilateral, it is equiangular, and vice versa. 15. If a straight line from the vertex of an isosceles triangle bisects the base, it bisects the vertical angle and is perpendicular to the base. 16. If one side of a triangle is extended, the exterior angle thus formed, is equal to the sum of the two interior and opposite angles. MATHEMATICS 37 17. If two triangles are mutually equiangular, they are similar and their corresponding sides are proportional. 18. Triangles that have an angle in each equal, are to one another as the products of the sides including those equal angles. 19. Similar triangles are to one another as the squares of their corre- sponding sides. 20. In a right-angled triangle, the square of the hypotenuse is equal to the sum of the squares of the other two sides. 21. If a triangle is inscribed in a semicircle, one side being a diameter, it is right-angled. 22. In any parallelogram, the opposite sides are equal; the opposite angles are equal; it is bisected by its diagonals into two equal triangles, and its diag- onals bisect each other. 23. If the sides of a polygon are produced in regular order, the sum of the exterior angles thus formed is equal to 360. 24. The sum of the interior angles of a polygon is equal to twice as many right angles as the polygon has sides, less four right angles. For example, the sum of the interior angles of a pentagon is (2X5) 4 = 6 right angles, or 540; of an octagon, (2X8) 4 = 12 right angles, or 1,080, etc. 25. The diagonals joining the vertices of a regular polygon intersect at the center of the inscribed and circumscribed circles. 26. The angle at the center subtended by the side of a regular polygon is equal to 360 divided by the number of sides. 27. Plane figures are similar when they are bounded by the same number of similar sides and their correspondingly situated angles are equal each to each. 28. The perimeters of similar polygons are to one another as any two corresponding sides; and their areas are to one another as the squares of those sides. 29. The circle is a polygon of an infinite number of sides. 30. A circle may be described about or inscribed within any regular polygon. 31. Through three points not in the same straight line a circle may be made to pass and but one. 32. The diameter of a circle is greater than any chord. 33. Any radius that is perpendicular to a chord, bisects the chord and the arc subtended by it. 34. Arcs and chords of the same circle are proportional to the angles at the center of the circle subtended by them. 35. Similar arcs are proportional to the radii of their circles. 36. A tangent to a circle meets it at one point only, and is perpendicular to the radius at that point. 37. If from a point without a circle tangents are drawn to touch the circle, there are but two such tangents; they are equal, and they make equal angles with the chord joining the points of tangency. 38. The angle between a tangent and a chord is equal to one-half the angle at the center subtended by the chord. 39. The perimeters of circles are to one another as any two corresponding dimensions, and their areas are to one another as the squares of such dimensions. 40. Only five regular polyhedrons are possible; the tetrahedron with four triangular faces; the cube with six square faces; the octahedron with eight triangular faces; the dodecahedron with twelve pentagonal faces; and the icosahedron with twenty triangular faces. 41. The sum of all the angles of the faces of any polyhedron is equal to four right angles taken as many times as che polyhedron has vertices less two. 42. The center of any regular polyhedron and of -its circumscribed and inscribed spheres is at the point of intersection of the diagonals joining its opposite vertices. 43. Solids are similar which are bounded by the same number of similar faces similarly placed, and which have their corresponding polyhedral angles equal. 44. The areas of the surfaces of similar solids are to one another as the squares of their similar dimensions, and the volumes of similar solids are to one another as the cubes of like dimensions. 45. The sphere is a regular polyhedron of an infinite number of sides. 46. A sphere may be described about any regular polyhedron, and its radius is equal to the distance from any vertex to the center; and a sphere may be inscribed within any regular polyhedron, and its radius is equal to the perpendicular distance from the center of any face to the center of the figure. 38 MA THEM A TICS 47. Through four points not in the same plane a spherical surface may be made to pass, and but one. 48. From a point without a sphere two tangents may be drawn to a great circle of the sphere, and but two. 49. Through a line without a sphere two tangent planes to the surface of the sphere may be drawn, and but two. PROBLEMS IN GEOMETRICAL CONSTRUCTION 1. To Bisect a Given Straight Line or the Chord or the Arc of a Circle. Let AB, Fig. 1, be the given line or chord and ACB the arc of the circle. With A * and B as centers and with a radius greater than one- half the line AB or the arc ACB, describe arcs inter- secting at E and F. The line EF will bisect the line, chord, or arc. COROLLARY. The line EF will also be perpendicu- lar to the line AB and, when prolonged, will pass through the center of the circle of which ACB is the arc. _ 2. From a Given Point C, Without a Straight Line _, A B, to Draw a Perpendicular < A * IG - * to the Line. From C, Fig. 2, ^ a as a center, with a radius greater than the distance from C to AB, describe an arc cutting the line AB at A and B. From A and B as centers and with a radius greater than one-half of AB, describe arcs intersecting at D, and draw the line CD. COR. The line CD will bisect that portion of the line the points A and B. 3. At a Given Point C in a Straight Line AB, to Erect a Perpendicular to That Line. Lay off the points A and B, Fig. 3, equidistant from C, and with A and B as centers and, with a radius greater than one-half AB, describe arcs intersecting at D. The line DC will be perpendicular to AB. 4. To Erect a Perpen- _ dicular at the End A of a Given Line A B. First L FIG. 2 ncluded between FIG. 3 Method. From any point C, Fig. 4, above the line AB and with a radius AC describe the arc of the circle AD, which also cuts the line AB at B. Connect B and C and prolong the line to intersect the circle at D. The line AD will be perpendicular to the line AB. FIG. 4 Second Method. From the given point A, Fig. 5, set off a distance AB equal to three parts by any scale. From A and B as centers and with radii equal, respec- tively, to four parts and five parts, draw arcs intersecting at C. The line AC will be the perpendicular required. NOTE. This is one of the methods employed for laying off the coordinates on mine maps. 5. Through a Given u Point A, to Draw a Straight FIG. 5 Line Parallel to a Given Straight Line CD. With A , Fig. 6, as a center and with a radius greater than the shortest distance from A to the line CD, describe an indefinite arc DB. With D as a center and with _ ~ the same radius D FIG. 7 DA .describe the FlG< 6 arc AC. With D as a center and with the radius AC describe an arc cutting the arc DB at B, The line AB will be parallel to the line CD. 6. To Draw a Straight Line Parallel to a Given Line and at a Given Distance From It. First Method. Select any two points A and B, Fig. 7, on the given line. With these as centers and with radii equal to the distance apart of the lines de- scribe the arcs C and D. Draw the line CD touching the arcs. MA THEM A TICS 39 1 * f. Frc. 9 Second Method. At any two selected points A and B, Fig. 8, in the given line, erect perpendiculars. With A and B as centers and with a radius equal to the distance apart of the lines, draw arcs of circles cutting the perpendiculars at C and D. t c ,/> The line CD joining these points of intersec- ~ tion will be parallel to the line AB. NOTE. These methods are employed to lay off the coordinates of mine maps. 7. To Divide a Straight Line Into Any Number of Equal Parts. Let AB, Fig. 9, be .a straight line that is to be divided into, say, seven equal parts. Draw the parallel lines AC and BD making any angle with A B, and measure off upon each of them seven equal spaces. Connect the points, 1 and 1 , 2 and 2, etc., by lines. These lines will divide the line A B into seven equal parts. Or, but one line AC need be drawn. By connecting 7 and B, the parallel lines drawn through 6,5,4, etc., will divide the line as required. B NOTE. This method is available for 7 dividing a line into any odd number of parts when no scale of such parts is to be had. Thus, to divide a line, 2J in. long into sevenths, seven i or 5 in., may be laid off along the line AC. The operation will, if properly carried out, divide the 2fc in. into seven equal parts of .3171 in. A line may be divided into proportional parts by this method. Thus to divide the line AB in the ratio of 3 to 4- Lay off the distance A-3 equal to three parts, and the distance 4~7 equal to four parts. The line 3-3 will divide the line AB in the required ratio. 8. At a Point A on a Given Straight Line AB, to Make an Angle Equal to a Given Angle EFG. From F, Fig. 10, as a center and with any radius FG describe the arc EG. From A as a center and with the same radius, describe the arc CB\ then with a radius equal to the chord EG, describe an arc from B as a center, cutting CB at D, and draw the line AD. The angle BAD will be equal to the , angle EFG. 9. To Draw Angles of 60 and 30. From any point A, Fig. 11, on the line AB and with any radius AB describe the arc BD. With B as a center and with the same radius AB, describe an arc cutting BD at D. The line AD will form an angle DAB with AB equal to 60. The perpendicular DC to the base will form the angle ADC of 30. 10. To Draw an Angle of 45. Lay off any distance AB, Fig. 12, and at B erect a perpendicular to AB. With B as a center and with a radius equal to BA describe an arc cutting the perpendicular at C. The line AC will form with the line AB an angle CAB equal to 45. Or, the second method under problem 4 may be used. FIG. 12 11. To Bisect an Angle ABC. With any radius and with B, Fig. 13, as a center, describe an arc cutting the sides at A and C. With A and C as centers, describe arcs of equal radius intersecting at D. The line BD is the bisector, and the angle ABD = angle DEC. 12. To Bisect an Open Angle (Method by L. L. LOGAN). Let AB and CD, Fig. 14, be the sides of an open angle. With any point O as a center, describe a circle cutting the sides at e,f, g, and h, and with e and /, and g and h as centers and any radius, describe arcs intersecting at k amd /, respectively. Draw Ok and Ol and mn. With p and q as centers, and any radius, describe arcs intersecting at R and S. The line drawn through RS is the required bisector. Q D 11 FIG. 13 40 MATHEMATICS 13. To Find the Center of a Given Circumference or Arc. First Method. Take any three points A, B, and C, Fig. 15, on the circumference and unite them by lines AB and BC. Bisect these chords by the perpendiculars DO and EO\ their intersection is the center of the circle. Second Method. Take any three points A , B, and C, Fig. 16, on the circumference as far apart as convenient. With these three points FIG. 14 FIG. 15 FIG. 16 as centers and with the same radius, draw a series of intersecting arcs. The lines GF and DE through these intersections cut one another at the center H of the circle. NOTE. This method is employed to describe a circle through any three points not in the same straight line. 14. To Describe an Arc of a Circle Passing Through Three Given Points When the Center Is Not Available. Let A, B, and C, Fig. 17, be the three points. From A and C as centers and with the radius AC describe the arcs CY and AX. Through the third point B draw the lines CD and AE cutting the arcs. Divide the distance AD into any number of equal parts and lay off similar parts above D on the arc AX. Also lay off like parts above and below E on the arc CY. Draw lines CF, CG, etc., and AH, AL, etc. Their intersection, 1, and 2, will be points on the required circle. The curve may be drawn by splines. The smaller the divi- sions of the arcs, the more points will there be given in the arc of the circle. 15. To Draw a Tangent to a Circle Through a Given Point P in the Circum- ference. Find the center C, Fig. 18, of the circle by any of the methods de- scribed and draw the radial line CD. At P erect a perpendicular AB to this line CD; the perpendicular AB will be tangent to the circle at P. FIG. 17 FIG. 18 FIG. 19 16. To Draw Tangents to a Circle From a Point P Without the Circum- ference. First Method. If the center of the circle is not given find it by any method, and draw the line PC, Fig. 19. Bisect this line PC at E, and with the radius EC = PE, describe a circle cutting the given circle at A and B. Con- nect A and P and B and P; the lines AP and BP will be tangent to the circle. Second Method. As before, let P, Fig. 20, be the point. Find the center C of the circle and draw the line PCD. With P as a center and with a radius PC, M A THEM A TICS 41 describe the arc FCG. With C as a center and with a radius equal to the diameter DE of the circle, cut this arc at F and G. Draw the lines FC and GC cutting the circle at L and K. Draw the lines PB and PA through L and K respectively; they will be tangents to the circle. 17. To Draw an Arc of a Circle Tangent to Two Lines Inclined to Each Other, One Point of Tangency B Being Given. Produce the given lines, AB and CD, Fig. 21, until they inter- sect at E. Bisect the angle A EC by the line EF. Draw a perpendicular Fl G- 21 to the line AB from the point B. Its intersection G with the line EF, the bisector of the angle, is the center of the required arc. The other point of tan- gency may be found by dropping a perpendicular GH upon the line CD. NOTE. If an intersection cannot be reached, use the method described in problem 12, for bisecting the angle. 18. To Construct a Triangle, the Sides Being Given. Let A B, Fig. 22, be one of the sides. With A as a center and a radius equal to one of the remaining sides describe the arc AC, and with B as a center and a radius equal to the third side describe the arc BC cutting the arc AC at C' Draw the lines AC and BC; then ABC will be the required triangle. p IG> 22 19. To Describe a Circle About a Triangle. Let ABC, Fig. 23, be the triangle. Bisect any two sides as A B and AC at D and E and at these points erect perpendiculars to the sides intersecting at F. With F as a center and with a radius equal to FA = FB = FC, describe the circle ABC. 20. To Inscribe a Circle in a Triangle. Let ABC, Fig. 24, be the given triangle. Bisect any two angles, such as A and C, by lines p IG 23 intersecting at D. Drop a perpendicular from D upon any side as DE upon the side AC, and with D as a center and a radius DE, inscribe the circle. 21. To Construct a Hexagon Upon a Given Straight Line. Let FE, Fig. 25, be FIG. 24 the given line. From its extremities F and E as centers and with the radius FE describe arcs of circles intersecting at G. With a radius GE, draw the cir- cumscribing circle EDCBAF. With the same radius GE = FE set off upon the circumference of this circle the chords ED, DC, CB, and BA. The points so found, when joined, will form the required hexagon. NOTE. The side of any hexagon is equal to the radius of its circumscribed circle. As the exterior angles of a hexagon are each equal to 60, this polygon is readily drawn with a straightedge and a 60-30 triangle. 22. To Describe an Octagon Upon a Given Straight Line. Let AH, Fig. 26, be the given line. Produce it in both directions and at A and H erect the perpen- diculars AD and HE. Bisect the angles DAa and EHh with the lines AB and HG. With A and H as centers and with a radius AH equal to the length of the given side describe arcs cutting the bisectors at B and G respectively; AB and HG will be sides of the octagon. Draw BC and GF parallel to DA and EH. Make them equal to AH by cutting them (using B and G as centers) with the arcs of a circle whose From C and F as centers and with a radius equal to AH, FIG. 26 radius is equal to AH. describe arcs of circles intersecting the perpendiculars at D and E. The lines, CD, DE, and EF, joining the points thus determined, complete the octagon. 42 MATHEMATICS NOTE. As the exterior angles of an octagon are each 45, this polygon is readily drawn with a straightedge and a 45 triangle. 23. To Construct an Ellipse, the Axes Being Given. Let AB and CD, Fig. 27, be the major and minor axes, respectively, intersecting, bisecting, and perpendicular to each other at P. Using P as a center draw two circles with radii equal, respectively, to one-half the axes, or PA and PC. Prom P, draw any number of random lines, as Pa, Pb, ... P/ to the circumfer- ence of the larger circle and drop perpendic- ulars from the extremities, a, b, . . . f. From the points of intersection, 1, 2, . . . 6, of the lines Pa, Pb, etc., with the smaller circle draw lines parallel to the major axis AB. The points of intersection of these parallels with the verticals previously drawn will be points on the ellipse. This is the most convenient method of drawing an ellipse and is the one used very largely in drafting rooms. It will be noted that more points should be deter- mined where the .direction of the curve is FIG. 27 changing rapidly, as at and near B, than at C where, for a considerable dis- tance on either side of the minor axis, the change in direction is slight. The foci of the ellipse may be found by drawing, with C or D as a center and with PA = PB as a radius, arcs of circles cutting the major axis at F and F'. There are numerous complicated and inaccurate methods of drawing what is called an approximate ellipse, three of which are given, but they do not compare in simplicity with the exact method given. 24. To Construct an Approximate Ellipse, the Axes Being Given. Method by Three Centers. Let a, Fig. 28, be the center, be the major, and ae one-half of the minor axis of an ellipse. Draw the rectangle bfgc, and the diagonal line be; at a right angle to the line be, draw line fh cutting the line BB at i. With radius ae, and from a as a center, draw the dotted arc ej, giving the point j on the line BB. From k, which is central between b and j, draw the semicircle bmj, cutting the line A A at I. Draw the radius of the semicircle bmj, cutting fg at n. With radius mn, mark on the line A A, from a as a center, the rint o. With radius ho, and from center draw the arc poq. With radius al, and from b and c as centers, draw arcs cutting the arc poq at the points p and q. Draw the lines hpr and hqs, and also the lines pit and qvw. From h as a center, draw that part of the ellipse lying between r and s with radius hr. From p as a center draw FIG. 28 that part of the ellipse lying between r and t with the radius pr. From q, draw the ellipse from s to w . With radius */, from i as a center, draw the ellipse from / to b with radius it, and from v as a center, draw the ellipse from w to c, and one-half the ellipse will be drawn. It will be noted that the whole construc- tion has been performed to find the centers h, p, q, i, and v, and that while v and * may be used to carry the curve around the other side or half of the ellipse, new centers must be provided for h, p, and q; these new centers cor- respond in position to h, p, q. INoTE. This method is the one commonly employed to lay off concrete, or masonry arches, etc. Method by Straightedge. On a straightedge, lay off AB, Fig. 29, equal to one-half the shorter axis and AC equal to one-half the longer axis. Determine points in the ellipse by marking positions of A as the point B is moved along the major axis, at the same time the point C being kept in the minor axis. Method by Cord. Lay off the axes and find the foci FIG. 29 as described in problem 23. Stick pins at the foci F and F', Fig. 27. To these pins attach a string making its length equal to FC+CF'. The point of a MATHEMATICS 43 pencil placed inside the string may be made to describe an ellipse, if the string is kept tightly and uniformly stretched while the pencil is in motion. NOTE. This is the method commonly employed to lay off an ellipse upon the ground, as when making garden beds, etc. The cord and straightedge methods are theoretically capable of describing a true ellipse. That is, the methods are founded on the mathematical prin- ciples governing the ellipse, but it is not generally possible to manipulate either the string or straightedge so that perfect results may be obtained. MENSURATION OF SURFACES TRIANGLES A triangle is a plane surface bounded by three straight lines. Some of the different kinds of triangles are shown here. a, b, c = sides opposite angles A, B, andC P = perimeter h = perpendicular upon base from vertex of angle opposite Acute Let A, B, C = interior angles A', B', C' exterior angles 6 = side called base A = area m = distance from foot of h to nearest vertex Angles. A +B + C= 180. A = 180- (B+O, and similarly for B and C. A+A' = 18Q, and similarly for B + B' and. C+C'. A' =180- A, and simi- larly for B' and C. A' + B' + C' = 360. A' = 360 -(B' + C r ), and similarly for B' and C'. A' = B+C; B' = A + C; C' = A+B. Perimeter and Sides. P = a+b + c. In all acute-angled triangles, includ- ing equilateral, isosceles, and right-angled triangles, any side a= V& 2 +c 2 2bm. In an obtuse-angled triangle, the side opposite the obtuse anglea = V6 2 +c 2 +2fci. Altitude. In any triangle, the altitude, or perpendicular distance from the base to the vertex of the opposite angle, is h= Vc 2 m?. Area. In any triangle, the area is equal to the product of the base by one-half the altitude, or A = -=-. Any side may be selected as the base. Thus, in the obtuse-angled triangle, if the base is the side b, A = ; if the base is the side a, A = -^-. If the length of the three sides is given, let p = one-half the sum of the three sides, or p = a+ ^ + -, and A = ^p(p-a)(p-b)(p-c)\ that is, the area is equal to the square root of one-half the sum of the sides multiplied by this one-half sum less each one of the sides, respectively. 44 MATHEMATICS Special Cases. Equilateral Triangle. Angle A=B = C-=GO. Side a = b = c. Altitude h = side X. 866025. Side = h -h .866025 = h X 1.154701. Side = VareaX 1.51967. . Area = side 2 X. 443013. Length of side of square having same area as an equilateral triangle = side of triangle X. 658037. Diameter of circle of same area as an equilateral triangle = side of triangle -5- 1.34677. The perpendicular h bisects the angle B and the side b; and similarly for the other angles and sides. This triangle is also known as the equiangular or 60 triangle. Isosceles Triangle. Angle A=C. B = 90 - A or C. Side a = c. The per- pendicular h bisects the angle B and the side b. Right- A ngled Triangle. Angle A = 90. Angles B + C = 90. Side a 2 = b 1 + c*, and o= V& 2 +c 2 , b = Va 2 -c 2 , c= Va 2 -R For other properties and methods of solving triangles, see under Trigonometry. PARALLELOGRAMS A parallelogram is a plane figure bounded by four straight lines which are parallel, two and two. Some of the different kinds of parallelograms are shown here. A*. Square. Four equal sides and four right angles Rectangle. Four right angles and opposite sides equal Rhombus. Four equal sides and oblique angles Rhomboid. Four oblique angles and opposite sides equal Angles. The sum of the exterior angles = the sum of the interior angles <=A+B+C+D = A'+B'+C r +D' = 36Q. In the square and the rectangle, the four angles are equal and each is 90; in the rhombus and rhomboid, A =C and B = D. In the square and the rhombus, the diagonals are perpendicular to one another and bisect one another and the angles at their opposite extremities. Perimeter and Sides. Let the sides be a, b, c, and d, respectively, then the perimeter, P = a+b + c+d. In the square and rectangle, any side = area -?- by an adjacent side. In the rhombus and rhomboid, a side = area -I- by the altitude h. In all four cases, the diagonal d = area-=-by perpendicular p. Area. In all cases, the area A = bh = dp. Square. Diagonal d = sideX 1.41421. Side = diagonal X .707107. The side of a square equal in area to a given circle = diameter of circle X. 886277. The area of the largest square that may be inscribed in a circle = 2 X radius of circle. 2 It should be noted that all problems relating to parallelograms, as well as to trapezoids, trapeziums, and regular and irregular polygons, may be solved by resolving these figures into triangles. TRAPEZOIDS A trapezoid is a plane figure bounded by four straight lines, only two of - "- 1 -- - 1 - which are parallel one to the other One is shown in the accompanying figure. Angles. The sum of the interior angles = the sum of the exterior angles = 360, or A+B+C+D = A' + B' + C' +D' = 360. A=B': B = A'; C=D f ; D = C'. A = 180-A'; B= 180 - B'; and similarly for C and D. A + B = C' + D'; A+C=B'+D'; A+D = B'+C'; B+C = A'+D'; and similarly for other combi- nations of A, B, C, and D. Perimeter. The sides being a, b, c, and 1 d, the perimeter P = a+b+c+d. Diagonal. The diagonal d = 2 X area -^ (p+p f ). Area. Case /.Given the two parallel sides a and c and the perpendicular distance between them h, A= MATHEMATICS 45 Case II. Given the diagonal d and the perpendiculars upon it p and P'. Case III. Given the two parallel sides a and c and the angles adjacent to one of them, A and D, the area, _ c 2 a 2 _ (c o)(c+a) sin A sin B 2 (cot A+cot B)~~ 2 sin (A+B) Case IV. Given all four sides a, b, c, and d. Let c a=f, and = 5, then area A = TRAPEZIUMS A trapezium is a plane figure bounded by four straight lines, no two of which are parallel. FIG. 1 FIG. 2 Angles. As with trapezoids, the sum of the interior angles = the sum of the exterior angles = 360. Also, A = 180 A', and similarly for B, C, and D. Perimeter and Diagonal. The same relations prevail for the perimeter and the diagonal as for trapezoids. Area. In the trapezium shown in Fig. 1, A = [b(h+h') + ah+ch']. In the trapezium shown in Fig. 2, A - (p-\-p f ). POLYGONS A polygon is a plane figure bounded by three or more straight lines. Some of the more common forms are shown in Fig. 1. Pentagon Hexagon Heptagon Octagon FIG. 1 If all the sides and angles are equal, each to each, the figure is a regular polygon; otherwise it is not. Of the figures previously discussed, the equilateral triangle and the square are regular polygons; the others are irregular. In any regular polygon, Fig. 2, let the central angle (AOB = BOC, etc.) =C; let the interior angle (ABC = BCD, etc.) = /; let the exterior angle (A'AB = B'BC, etc.) = . Also let R = -= = radius of circumscribed circle, and let r = - = radius of inscribed circle = apothem. Likewise, let 5 = length of a side as AB, BC, etc., and let N = number of sides. Central Angle. The central angle is equal to the exterior angle and is equal to 360 divided by the number of sides in the polygon, or C = E = -^-. The sum of either the central or the exterior angles of any polygon is 360. 46 MATHEMATICS Interior Angle. The interior angle is equal to 180 minus either the central the exterior angle, or / = 180 C= 180 E. The sum of all the interior '--,?' angles of any polygon is equal to twice as many right angles as the polygon has sides, less four right angles, or 27= (2X-/VX90)-360. Diagonals. The diagonals AD, BE, etc., of a regular polygon bisect the interior angles /, bisect one another, intersect at the center of the inscribed and circumscribed circles, divide the polygon into as many isosceles triangles as it has sides; also, they are the diameters D of the cir- cumscribed circle. Apothems. The apothems LO, etc., of a regular polygon are perpendicular to the sides. They bisect the sides, the central angles, and one another; divide the fundamental isosceles triangles of the polygon into two equal right angled triangles BLO+CLO = BOC; and are the radii r of the inscribed circle. Perimeter and Sides. The perimeter of any polygon is equal to the sum of the lengths of all its sides. The perimeter of a regular polygon, P = NS. Any side, 5= 2^R*=r* = 2R sin = 2r tan = . p' Area. In any polyg9n, the area is equal to the sum of the areas of the triangles into which it is divided by its diagonals. The area of a regular polygon is equal to the area of one of the fundamental triangles, as AOB, multiplied by the number of sides. ' A = Nr z tan = Likewise, sin C- The accompanying table gives, for the more important regular polygons, the number of sides; the name; the central angle, which equals the exterior angle; the interior angle; the length of the side, in terms of the radius of both the circumscribed and inscribed circles R and r\ and the area, in terms of the side 5 and in terms of the radius of the circumscribed and inscribed circles R and r, respectively. NAMES AND RELATIONS OF REGULAR POLYGONS *6 L, 05 Angle Side Area S 3 Second Method: By Selected Ordinates. Draw perpendiculars on AB, Fig. 4, from the points of the curve at which its direction changes appreciably, and consider the portion of the curve between two consecutive perpendiculars to be a straight line. The figure is then treated as if divided into a number of trapezoids, whose areas can be computed by the rules already given. FIG. 4 Third Method: Trapezoidal Rule. The ordinates are measured at regular intervals d along the line, as shown in Fig. 5. If the end ordinates are a and n respectively, the area is A = (~^ + 2fe) = 3.1416 ellipse * = 3.141592653589793238462 a, b = semi-major and semi-minor ir 2 = 9.86965 axes K, k = length of chord ^ = 1.772453 /> = iri'Sftnff ! ''''?:";: .';;. ""'"''.^1 PARALLELOPIPEDS Cube Rectangular Prism Rhombohedron Rhombic Prism A parallelepiped is a solid bounded by six faces, all of which are parallelo- grams; opposite faces being parallel. In the cube, there are six equal faces and eight equal solid angles; in the rectangular prism, there are three pairs of equal opposite faces and eight equal solid angles; in the rhombqhedron, there are six equal faces and four pairs of equal and diagonally opposite angles; in the rhombic prism, there are three pairs of equal opposite faces and four pairs of equal and diagonally opposite angles. .5 = sum of areas of six faces. In the cube and rhombohedron 5 = 6.4. In the two prisms (calling the equal faces A, B, and C) S = 2A+2B+2C. V = Ah\ that is, the volume is equal to the area of any face multiplied by the perpendicular distance to the opposite face. In the cube, F = cube of length of one edge. The diagonal joining opposite vertices = an edge X 1.732051. The radius of the inscribed sphere = the edge X .5. The radius of the circumscribed 1 sphere = one-half the diagonal joining opposite vertices = the edge X. 866026. Frustum of Prism. If a section perpendicular to the edges is a triangle, square, parallelogram, or regular polygon, T/ sum of lengths of edges vx , . , . V = : r- 5 T - - Xarea of right section number of edges MATHEMATICS 53 CYLINDERS A cylinder of revolution, which is the common form, is a solid that may be considered to have been generated by the revolution of a parallelogram about one edge. S = 2vrh = irdh = Ph. T = 5+2Xarea of base = V= area of base X perpendicular height h, or V = Ah -d?h = ~h = 3.1416r2/i = . irr*h - ~ 4 4x Frustum of Cylinder. Let h = one-half sum of greatest and least heights T = d 2 +area of elliptic top. Hollow Cylinders. The volumes of hollow cylinders, as the quantity of metal in a pipe, may be found by multiplying the area of the ring made by its cross-section by the length of the cylinder. The area of the cross-section may be determined by the formulas given under Rings. THE PYRAMID A pyramid, Fig. 1, is a solid having for its base a plane figure of any num- ber of sides, and for its sides, plane triangles terminating in a common point, called the apex. S = iPJ, and T = %Pl+A, in which P is the perimeter of the base, A its area, and I the slant height. Note that I, Fig. 1, is not measured on an edge, but from the center of one side of the base to the vertex. These formulas apply to the right regular pyramid in which the base is a regular poly- gon and the axis is perpendicular thereto. If the base is not a regular polygon and the pyramid is oblique (the axis is inclined to the base), each triangular side has different p IG dimensions. To find S, the sum of the areas of the different triangular sides must be taken, to which must be added the area of the irreg- ular base if T is desired. The volume of any pyramid is equal to the area of the base multiplied by one-third the altitude, or V = %Ah. Frustum of Regular Pyramid. If A and a and P and p * are the area and perimeter of the lower and upper bases, re- ^ | spectively, of a frustum of a regular pyramid, Fig. 2, If the cutting p^lane is inclined to the base or the frus- FIG. 2 * um i s J-hat f an irregular or oblique pyramid, the surface area 5 is the sum of the areas of the trapeziums forming the sides, to which must be added the areas of the irregular bases if T is wanted. The volume of the frustum of any pyramid is V = ih(A+a- THE WEDGE The wedge, whether with a blunt edge as A BCD-abed, or with a sharp edge as ABCD-a'b', is a special form of the trape- zoid, as the ends abed, or a'V are parallel to the base A BCD. In the blunt wedge, V = %fh(m-\-n) and in the sharp wedge V=afnh, as m-O. In the latter case, h = Bb'. THE CONE A cone, Fig. 1, is a solid generated by a straight line, one end of which passes through a fixed point, called the apex while the other end is free to move around the perimeter of a closed curve, known as the base. Cones are regular when the base is a circle and are right of oblique according as the axis is at right angles to or inclined to the base. P The common form of cone, as shown in accompanying figure, is the right regular cone of revolution, which may be 54 MATHEMATICS considered to have been generated by the revolution of a right-angled tri- angle about one side. Its base is a circle and its axis is perpendicular to the center of the base. The surface of the cone is S Thetotal surface, T= irrl The volume, V = vr(l + r) 1 .0472r 2 /. Frustum of Cone. When, as in Fig. 2, the cutting plane is parallel to the base of the cone , and T- FIG. 1 PLANE TRIGONOMETRY DEFINITIONS Plane trigonometry treats of the solution of plane triangles. In every tri- angle there are six parts three sides and three angles. These parts are so related that when three of the parts are given, one being a side, the other parts may be found. An angle is measured by the arc included between its sides, the center of the circumference being at the vertex of the angle. For measuring angles, the circumference is divided into 360 equal parts, called degrees; each degree is divided into 60 equal parts called minutes; and each minute is divided into 60 equal parts called seconds. Divisions smaller than a second are expressed in decimal parts of that unit; thus, 24.56". A. quadrant is one-fourth the circumference of a circle, or 90. The complement of an arc is 90 minus the arc; the arc DC, Fig. 1, is the complement of the arc BC, and the angle DOC is the complement of the angle BOC. The supplement of an arc is 180 minus the arc; the arc ^ I AE is the supplement of the arc BDE, and the angle AOE is the supplement of the angle BOE. In trigonometry, instead of comparing the angles of triangles or the arcs that measure them, the trigonomet- ric functions, known as the sine, cosine, tangent, cotan- gent, secant, and cosecant, are compared. The sine of an arc is the perpendicular let fall from one extremity of the arc on the diameter that passes through the other extremity. Thus, CD, Fig. 2, is the sine of the arc AC. The cosine of an arc is the sine of its complement ; or it is the distance from the foot of the sine to the center of the circle. Thus, CE or OD equals the cosine of arc AC. The tangent of an arc is a line that is perpendicular to the radius at one extremity of an arc and limited by a line passing through the center of the circle and the other ex- tremity . Thus , A T is the tan- gent of AC. The cotangent of an arc is equal to the tangent of the c. complement of the arc. Thus, BT' is the cotangent of AC. The secant of an arc is a line drawn from the center of the circle through one extremity of the arc, and limited by a tangent at the other extremity. Thus, OT is the secant of AC. MATHEMATICS 55 The cosecant ot an arc is the secant of the complement of the arc. Thus, OT' is the cosecant of AC. The versed sine of an arc is that part of the diameter included between the extremity of the arc and the foot of the sine. DA is the versed sine of AC. The coversed sine, is the versed sine of the complement of the arc. Thus, BE is the coversed sine of AC. FUNDAMENTAL RELATIONS t e sin 2 x-f cos 2 # If x is any angle, the fundamental relations that its trigonometric functions sustain to one another are: cosec x- sec 2 x= 1-f-tan 2 x _ - cosec 2 x =1 + cot 2 x C ~tanx vers*=l-cos* covers x = 1 sin x The tangent and cotangent of the same angles are reciprocals of each other; so also are the secant and cosine; and the cosecant and sine. The value of the sine and cosine cannot be greater than 1. Tangents and cotangents may have any value from to 00. Secants and cosecants may have any value between 1 and 00. Versed sines and coversed sines may have any value between and 2. SIGNS OF TRIGONOMETRIC FUNCTIONS The various trigonometric functions have signs; that is, they are + or , depending on the magnitude of the angle. Sines and cosecants of angles between and 180 are +; and those of angles between 180 and 360 are -. Cosines and secants of angles between and 90 and between 270 and 360 are -f-; and those of angles between 90 and 270 are . Tangents and cotangents of angles between and 90 and between 180 and 270 are + ; and those of angles between 90 and 180 and between 270 and 360 are -. Versed sines and coversed sines are always + regardless of the magnitude of the angle. FUNCTIONS OF ANGLES BETWEEN 90 AND 180 In the solution of obtuse-angled triangles, it is commonly necessary to have to find the functions of an angle of more than 90. This may readily be done if it is recalled that the sine, etc., of an angle equals the corresponding function of its supplement. Thus sine 110 = sine of 70 cosine 110 = cosine 70 tangent 110 = tangent of 70 cotangent 110 = cotangent 70 secant 110 = secant of 70 cosecant 110 = cosecant 70 Thus, if it is desired to find the sine of an angle of 120 30', look for the sine of 180 120 30', or 59 30', and similarly for the other functions. In deal- ing with angles of more than 90 attention should be paid to the sign of the function. FUNCTIONS OF 90+ A sin (90+A) = cos A cot (90+A) = -tan A tan (90+ A) = -cot A sec (90+ A) = -esc A cos (90+A) = -sin A esc (90+A)= sec A FUNCTIONS OF 180- A AND OF 180+ A sin (180- A) = sin A sin (180+ A) = -sin A tan (180- A) = -tan A tan (180+A) = tan A cos (180- A) = -cos A cos (180 + A) = -cos A cot (180- A) = -cot A cot (180+A)= cot A sec (180-A) = -sec A sec (180+A) = -sec A esc (180- A) = esc A esc (180+A) = -esc A 56 MATHEMATICS FUNCTIONS OF (A+B) AND OF (A-B) sin (A+B) = sin (A-B) = cos (A +B) = cos (A-B) = tan(A+B)=* tan (A- sin A cos B + cos A sin B sin A cos B cos A sin B cos A cos J3 sin A sin B cos A cos .B+sin A sin J3 tan A + tan B 1-tan A tan B tan A tan B 1-f-tan A tan B FUNCTIONS OF 2A AND OF J. sin 2A = 2 sin A cos A sin $A = cos 2A = cos 2 A sin 2 A cos 2A =2 cos 2 A - 1 cos *A = cos 2A = 1 2 sin* A 2 tan A cos A tan 2A = 1-tan 2 A sin A SUMS AND DIFFERENCES OF FUNCTIONS sin A+sin B = 2 sin sin A sin B = 2 sin cos A+cos B = 2 cos cos A cos B = 2 sin (A-B) (A+B) (A-B) (B-A) R cos B sin (A-B) cos A cos B sin 2 A sin 2 B = sin (A + B) sin cos 2 A - cos 2 B = sin (A + B) sin tan A -tan B = (A-, [B-. cos 2 A - sin 2 B = cos (A + B) cos (A - B) Side adjacent SOLUTION OF RIGHT-ANGLED TRIANGLES There are six parts in every triangle and if three of them are known the other three may be u determined by calculation, provided one of the three known parts is a side. In the case of a right- angled triangle, one of the angles is 90, but two other parts, one of them a side, are necessary . for its solution. Three angles do not determine a triangle, because all triangles whose sides are parallel each to each have the same angles but sides of different length. In right-angled triangles, the following rela- tions between the angles and sides prevail: cos A . = side opposite _ a = hypotenuse ~ c side adjacent _ b hypotenuse c A _side opposite _a ia,n si side adjacent b versA=l-- cot A = sec A side adjacent _ b side opposite a hypotenuse _^ side adjacent b . _ hypotenuse _ c side opposite a covers A = l - MA THEM A TICS RELATIONS BETWEEN ANGLES AND SIDES OF RIGHT- ANGLED TRIANGLES 57 Given Required Formula Given Required Formula a, A B,b,c {b = a cot A a tan B = -, sin A a,B A,b,c !'b = ata.nB C = cosB = aSeC B a, b A, B, c :3? L c,A B,a,b < a = c sin A I b = c cos A sin A - c cos B = - a, c A,B,b c = V(c+o)(c a] b = a cot A Area. The area ot a right-angled triangle is equal to one-half the product of the base by the altitude, or area = \ ab. The area is also equal to one-half the product of any two sides into the sine of the angle between them. Thus, if the angle A and the sides c and b are given, area=jcfc sin A. SOLUTION OF OBLIQUE-ANGLED TRIANGLES The following relations between the sides and angles apply to all triangles, but are of particular service in solving those with oblique angles: 1. The sides of any plane triangle are proportional to the sines of the angles opposite. a : b = sin A : sin B a : c = sin A : sin C b : c = sin B : sin C 2. Any side of a plane triangle equals the sum of the products of each of the other sides into the cosine of the angle that it makes with the first side. a = b cos C+c cos B b = a cos C+c cos A c = a cos B + b cos A 3. The square of any side of a plane triangle equals the sum of the squares of the other two, minus twice their product into the cosine of their included angle. 2 2 be cos A C 2 = c 2 -f-fc 2 2afe cos C 4. The sum of any two rides of a plane triangle is to their difference, as the tangent of one-half the sum of the angles opposite them is to the tangent of one-half their difference. a+b : a-& = tan i(A+J3) : tan $(A-B) a+c : a-c = tan JU+C) : tan $(A-C) b+c : b-c = t&n $(B+C) : tan $(B-C) 58 MATHEMATICS 5. The cosine of any angle of a plane triangle is equal to the sum of the squares of the adjacent sides minus the square of the side opposite, the whole divided by twice the product of the adjacent sides. ros A COSA 2bc 02 + CZ cos B= - n 2ac 6. The area of any plane triangle is equal to one-half the product of any two sides into the sine of the included angle. Area = \d> sin A = %ac sin B = \ab sin C 7. The area of any plane triangle is equal to the square root of the continued product of one-half its perimeter into one-half its perimeter minus each side sep- arately. If the perimeter, a+b+c = p, then, Area PRACTICAL EXAMPLES 1. Having given two sides and the included angle, to find the other side and remaining angles. Let & = 30, c = 20, and A = 38 20'; required a, B, and C. Find the angle B from the third formula of the fourth relation, which may be transposed to tan KB-C)=tan ^(B+C)X^~. In this B+C=180-A = 180-38 20'= 141 40', and (5+0 = 70 50'; B-C is unknown; b + c = 30+20 = 50, and &-c = 30-20 = 10. By substitution, tan JCB-O =2.87700 X 8 = .57540. From this $(B - C) = 29 55' (very nearly) , and B - C = 29 55' X2 = 5950'. B + C = 141 40' B-C = 59 50' By addition, 2B =201 30' By division, B = 100 45' From this A+B = 38 20' +100 45' =139 5', and C=180-(A+B) = 180 -139 5' = 40 55'. Find the side a from the first formula of the first relation, which may be transposed to read, ..x-30X-<.lM. Re- member that sin 100 45' = sin (180- 100 45')= sin 79 15'. 2. Having given two sides and the angle opposite one of them, to find the other side and remaining angles. Let the given parts of the triangle shown in Fig. 1, be A =38 20', 6 = 30, and a = 18.94; from which it is required to find c, B, and C. Find the angle B from the first formula of the first relation, which trans- posed is sin B = -Xsin A =Xsin 38 20' = X. 62024 = .98245; whence 1 = 79 15' or 100 45'. Unless the shape of the triangle is actually known it is impossible to tell which of these values of B should be taken. In fact, both of them are correct, as a study of the accompanying figure will show. As only A, b, and a, are fixed, it is apparent that a may occupy either position CB or CB' and yet have the same value, 18.94. Such being the case, the angle at B may be (for the position CB = a' = 18.94) CBA = 79 15', or (for the position CB' = a= 18.94) CB'A = 100 15'. Hence, angle C=180-(A+) =180 - (38 20'+79 15') = 180- 117 35' = 62 25', or C=180-(38 20'+100 45') = 180 -.139 5' = 40 55' The side c may now be found from the second formula of the first relation, which may be transposed to read c = a . - , and taking the two values of the sin A I MATHEMATICS Thus two solutions of this triangle are possible; in the first case, B = 79 15', C = 62 25', c = 27.07, and in the second case, =100 45', C = 40 55', c = 20. 3. Having given two angles and any side, to find the other angle and the other two sides. Let A = 38 20', 5 = 100 45', a = 18.94; to find the remaining angle C and the other sides b and c. Find C from the relation C = 180-(A+.B) = 180- (38 20'+100 45') = 180 -139 5' = 40 55'. The sides may now be found from the first and second formulas given in the first relation after these have been transposed. sin 5 smOO 45' 98245 4. Having given the three sides to find the three angles. Let a =18.94, b = 30, and c = 20; required the angles A , B, and C. Using the formulas given in the fifth relation to find A and B, then C may be found from C= 180- (A + B). tc= 180- (A+B) = 180- (38 20'+ 100 45') =40 55' Note that the angle corresponding to the cosine .18648 is either 79 15' or 100 45'. By referring to the section Signs of Trigonometnc Functions, it will be seen that when the cosine is minus, as it is in this case (-.18648), the angle is between 90 and 270; hence, the value B = 100 45' is taken. This example is readily solved by the solution of two right-angled triangles, as shown in Fig. 2. Let fall a h, perpendicular CD from the opposite vertex C upon the longest side AB dividing it into two segments AD = m andDjB = n. From geometry, m + n : b+a = b ( (b+a)(b-a) :m n, and as m +n = c,m n = . bining the value of m n thus obtained with that of w + n = c, the values of m and n may be found. In the right-angled triangles ACD and BCD, b and m and a and n, respectively, are given, from which the angles A and B may be calculated; angle C found by subtracting the sum of angles A and B from 180. Using the values for the sides, a = 18.94, & = 30, and c = 27.066 (30 + 18.94) X (30 - 18.94) 48.94 X 1 1 .06 m n= Then 1 i 27.066 n + n = 27.066 w-n= 19.998 27.066 m+ = 27.066 m-n= 19.998 By addition 2w = 47.064 w = 23.532 By subtraction 2n= 7.068 n= 3.534 In the triangle A CD, cos A = = - = .78440. Whence A = 38 20'. In the triangle DCB, cos 5 = -= = . 18659. Whence = 79 15'. a is.y4 C = 180 - (A + B) = 180 - 1 17 35' = 62 25' Tables of natural and logarithmic trigonometric functions will be found at the end of the volume; each table is preceded by the necessary explanations for its use. 60 SURVEYING SURVEYING THE COMPASS GENERAL DESCRIPTION Surveying is an extension of mensuration, and, as ordinarily practiced, may be divided into surface work, or ordinary surveying, and underground work, or mine surveying. With slight modifications, the instruments employed in both are the same, and consist of a compass if the work is of little impor- tance, and accuracy is not required a transit, level, transit and level rods, steel tape or chain, and measuring pins, and sometimes certain accessory instru- ments, as clinometers or slope levels, dipping needles, etc., as will be described later. The compass may be either a pocket compass, or a surveyor's compass, and may be used while held in the hand, or upon a tripod. The Jacob's staff, convenient for use on the surface, is useless in the mine. As the compass can- not be sighted accurately on an object, cannot be read closer than 30', except by guess, and may be deflected from its true course as much as 2 or 3 by the iron in the rails or water pipes or by electric currents, it is obvious that bear- ings and angles determined through its use cannot be relied on as being within 15' of the truth and they may be very much more in error. As present day surveying requires that any angle be known within 1 min. and in special cases, such as tunnel work, within 30" or even 20" or 15", the compass is now no longer used except, in emergencies, when a transit is not available. However, in driving room necks far enough for the permanent sights, in obtaining a rough idea of the direction of a heading, and, on the surface, in connection with the rerunning of old land lines, the compass has its uses. Owing to the length of time taken by the needle to settle so that it can be read, an accurate transit survey can commonly be made in less time than an inaccurate one with the compass. COMPASS ADJUSTMENTS When adjusting the levels, first bring the bubbles into the center by the pressure of the hand on different parts of the plate, and then turn the compass half way around. Should the bubbles run to the ends of the tubes, those ends are the higher; these should then be lowered by tightening the screws imme- diately under, and loosening those under the lower ends until, by estimation, the error is half removed. The plate should again be leveled and the first operatipn repeated until the bubbles will remain m the center during an entire revolution of the compass. The sights may next be tested by observing, through the slits, a fine hair or thread, made exactly vertical by a plumb. Should the hair appear on one side of the slit, the sight must be adjusted by filing off its under surface on the side that seems the higher. The needle is adjusted in the following manner: Having the eye nearly in the same plane with the graduated rim of the compass circle, with a small splinter of wood, or a slender iron wire, bring one end of the needle in line with any prominent division of the circle, as the or 90 mark, and notice if the other end corresponds with the degree on the opposite side. If it does, the needle is said to cut opposite degrees; if not, bend the center pin by apply- ing a small brass wrench, furnished with most compasses, about in. below the point of the pin, until the ends of the needle are brought into line with the opposite degrees. Then, holding the needle in the same position, turn the compass half way around, and note whether it now cuts opposite degrees; if not, correct half the error by bending the needle, and the remainder by bend- ing the center pin. The operation must be repeated until perfect reversion is secured in the first position. This being obtained, it may be tried on another quarter of the circle; if any error is there manifested, the correction must be made in the center pin only, the needle being already straightened by the pre- vious operation. When again made to cut, it should be tried on the other quarters of the circle, and corrections made in the same manner until the error is entirely removed, and the needle will reverse in every point of the divided circle. SURVEYING 61 USING THE COMPASS When using the compass, the surveyor should keep the south end toward his person, and read the bearings from the north end of the needle. In the surveyor's compass the position of the E and W letters on the face of the com- pass are reversed from their natural position, in order that the direction of the sight may be correctly read. The compass circle being graduated to |, a little practice will enable the surveyor to read the bearings to quarters estimating with his eye the space bisected by the point of the needle. The compass is divided into quadrants, and is placed at the north and south ends; 90 is placed at the E and W marks, and the graduations run right and left from the to 90. When reading the bearing, the surveyor will notice that if the sights are pointed in a NW direction, the north end of the needle, which always points approximately north, is to the right of the front sight or front end of the telescope, and, as the number of degrees is read from it, the letters marking the cardinal points of the compass read correctly. If the E, or east.^mark were on the right side of the circle, a NW course would read NE. This same remark applies to all four quadrants. The compass should always be in a level position. If all the corners of a field can be seen from a central point, the survey can be made by setting up at that point, and with one corner as a backsight, taking all the other corners as foresights, and by measuring from this point to all of the corners; or the compass can be set up at any corner and a line of survey run around the field. This latter method is called meandering. Both methods will give the same result when plotted; but the first is much quicker, as the boundaries of a. tract are frequently oyergrown with bushes that must be cleared to allow a sight; while a central point can frequently be found that will allow a free sight to all the corners, and the distance can be measured by tape, or stadia. As the central point is nearer the corners than they are to one another, a shorter distance must be chained or cut in the case of a central set-up. MAGNETIC VARIATION Magnetic declination, or variation, of the needle is the angle made by the magnetic meridian with the true meridian or true north and south line. It is east or west according as the north end of the needle lies east or west of the true meridian. It is _not constant, but changes from year to year, and, for this reason, in rerunning the lines of a tract of land, from field notes of some years' standing, the surveyor makes an allowance in the bearing of every line by means of a vernier. The declination, where a knowledge of it is necessary, should always be determined for the particular place and at the particular time where and when it is needed. Quite a number of the States in cooperation with the United States Coast and Geodetic Survey have established a true meridian by astro- nomical observations at each county seat. Information as to the location, etc., of the monuments marking the meridian may be obtained from the county sur- veyor, the recorder of deeds, or some one else in authority at the county court house. However, the variation thus obtained is only available for use a com- paratively short distance either east or west of the county seat (assuming that the highest accuracy is desired), because on the average, there is in the United States, a change in the value of the declination of 1' per mi. in the foregoing directions. From this, it is apparent that the declination at a place 30 mi. east or west of the county seat will probably vary 30' from that at the monu- ments referred to. This difference of 30' is within the limits between which the compass is ordinarily read. In proceeding north or south from the county seat, the change in declination is very much less than in an east or west direc- tion. If the declination cannot be determined, a note should be made of the date of the survey, with a statement to the effect that the bearings are referred to the magnetic meridian, and these notes should appear on the map and should be incorporated in the deed if the survey was made preliminary to a transfer of property. The United States Coast and Geodetic Survey, Washington, District of Columbia, issues from time to time tables and charts showing the declination at many points in the United States and outlying possessions, together with formulas by means of which the declination may be calculated with a high degree of accuracy at future times. These may be obtained from the Super- intendent of the Survey. 62 SURVEYING Reading the Vernier. The compass vernier, shown in the accompanying illustration, is usually so graduated that 30 spaces on it equal 31 on the limb of the instrument and, commonly, there are 15 spaces on each side of the mark. It is read as follows: Note the degrees and half degrees on the limb of the instrument. If the space passed beyond the degree or half-degree mark by the zero mark on the vernier is less than one-half the space of | on the limb, the num- ber of minutes is, of course, less than 15, and must be read from the lower row of figures. If the space passed is greater than one-half the spacing on the limb, the upper row of figures must be read. The line on the vernier that exactly coincides with a line on the limb is the mark that denotes the number of minutes. If the index is moved to the right, the minutes are read from the left half of the vernier; if moved to the left, they are read from the right side of the vernier. Turning Off the Variation. Moving the vernier to either side, and with it, of course, the compass circle attached, set the compass to any variation by placing the instrument on some well-defined line of the old survey, and by turning the tangent screw (slow-motion screw) until the needle of the compass indicates the same bearing as that given in the old field notes of the original survey. Then screw up the clamping nut underneath the vernier and run all the other lines from the old field notes without further alteration. The read- ing of the vernier on the limb gives the amount of variation since the original survey was made. FIELD NOTES FOR AN OUTSIDE COMPASS SURVEY Call place of beginning Station 1. Stations Bearings Distances 1-2 N 35 E 270.0 At 1+ 37 ft. crossed small stream 3 ft. wide. At l-i-116 ft. = first side of road. At 1 + 131 ft. = second side of road. At 1 + 137 ft. = blazed and painted pine tree, 3 ft. left, marked for a go-by. Station 2 is a stake at foot of white-oak tree, blazed and painted on four sides for corner. 2-3 N 83 E 129.0 Station 3 is a stake-and-stones corner. 3-4 S 57 E 222.0 3+64 ft. = center of small stream 2 ft. wide. 3 + 196 ft. = white oak go-by, 2 ft. right. Station 4, cut stone corner. 4-5 S 341 W 355.0 4+174 ft. =* ledge of sandstone 10 ft. thick, dipping 27 south. 5-1 N 56i W 323.0 5+274 ft. = ledge of sandstone 10 ft. thick, dipping 25 south (evidently continuation of same ledge as at 4 + 174). Station 1 = place of beginning. THE TRANSIT GENERAL DESCRIPTION The transit is the only instrument that should be used for measuring angles in any survey where accuracy is desired. The advantages of a transit over a vernier compass are mainly due to the use of a telescope. By its use, angles can be measured either vertically or horizontally, and, as the vernier is used throughout, extreme accuracy is secured. Fig. 1 shows the interior construction of the sockets of a transit having two verniers to the limb, the manner in which it is detached from its spindle, and how it can be taken apart when desired. The limb b is attached to the main socket c, which is carefully fitted to the conical spindle h, and held in place by the spring catch s. The upper plate a, carrying the compass circle, standards, etc., is fastened to the flanges of the socket k, which is fitted to the upper conical surface of the SURVEYING 63 main socket c. The weight of all the parts is supported on the small bearings of the end of the socket, as shown, so as to make as little friction as possible where such parts are be- ing turned as a whole. A small conical cen- ter, in which a strong screw is inserted from below, is brought down firmly on the upper end of the main socket c, thus holding the two plates of the instrument securely together, and, at the same time, allow- ing them to move freely around each other. The steel center pin on which the needle rests is held by the small disk fas- tened to the upper plate by two small screws above the conical cen- ter. The clamp to limb df, with clamp screw, is attached to the main socket. The instrument FIG. 1 is leveled by means of the leveling screws / and placed exactly over a point by means of the shifting center. The plummet is attached to the loop p. Transit Verniers. In transits, the limb or plate has two sets of concentric graduations, as shown in part in Fig. 2. The style of marking these gradua- tions may be varied to suit the ideas of the surveyor, but the arrangement shown is a common and a good one. The same point is used for both sets of the graduations and is placed near or under the eye end of the telescope. One set of graduations is continuous from this to 360 toward the left. The other set begins at the same point and increases to 90 at the left, decreases to directly opposite the starting point, increases to 90 at the mark at the right; and then decreases by 10 to the starting point. This last set of graduations, known as quadrant graduations, is marked with an N at the point, with E at the 90 point; and similarly with S and W at the second and second 90 points, respectively. Further, as shown, at each marking, the letters N E, S E, S W, or N W are stamped on the plate at its proper quad- rant. Thus the of the continuous graduation is the same as the N on the quadrant graduation, the 90 of the continuous graduation is the same as the E of the quadrant, the 180 of the continuous graduation is the S of the quadrant, and the 270 of the continuous graduation is the W of the quadrant. There are two transit verniers; one, known as ver~ nier A, is placed as near as possible under the eye end of the telescope, and the other, known as vernier B, is placed directly opposite. These verniers are double, that is, they read both ways from the mark so that angles deflected either to the right or left may be read. The vernier is com- monly divided so that 30 spaces on i vernier is it are equal to 29 spaces on the limb of the transit. Each division of the , therefore, ^, or, in other words, 1' shorter than the graduations on the limb. In Fig. 2, the reading is S 60 30' E (from the limb) + 13' (from the ver nier) = S 60 43' E. This is the quadrant reading from the inner row of gradu- ations. The continuous vernier (outer row) reading is 119 (from the limb) 64 SURVEYING + 17' (from the vernier) = 119 17'. It will be noted that the sum of the two readings is 60 43'+ 119 IT = 180. This summation proves and checks the readings. Had the quadrant reading been N 33 18' E, the continuous vernier should read 33 18'. Had the quadrant reading been S 56 39' W, the con- tinuous vernier should read 180+56 39' = 236 39'; and had the quadrant reading been N 76 29' W, the continuous vernier should read 360 76 19' = 283 31'. In other words, when the continuous vernier reads from to 90, the quadrant reading will be NE; when the continuous is between 90 and 180 the quadrant is SE; when the continuous is between 180 and 270 the quadrant is SW; and when the continuous is between 270 and 360 (or 0), the quadrant is NW. Transit Telescope. The interior of the telescope is fitted up with a dia- phragm or cross-wire ring to which cross-wires are attached. These cross- wires are either of platinum or are strands of spider web. For inside work, platinum should be used, as spider web is translucent and cannot readily be seen. They are set at right angles to each other and are so arranged that one can be adjusted so as to be vertical and the other horizontal. This diaphragm is suspended in the telescope by four capstan-headed screws, and can be moved in either direction by working the screws with an ordinary adjusting pin. The transit should not be subjected to sudden changes in temperature that may break the cross-hairs. In case of a break, the cross-hair diaphragm must be removed and the broken wire replaced. The intersection of the wires forms a very minute point, which, when they are adjusted, determines the optical axis of the telescope, and enables the surveyor to fix it upon an object with the greatest precision. The imaginary line passing through the optical axis of the telescope is termed the line of collimation, and the operation of bringing the intersection of the wires into the optical axis is called the adjustment of the line of collimation. All screws and movable parts should be covered, so that acid water and dust will be kept out. If this is not done, the mine work will destroy a transit. The vertical circle on the transit may be a full circle or a segment. The for- mer is to be preferred, as it is always ready without intermediate clamp screws. TRANSIT ADJUSTMENTS The use of a transit tends to disarrange some 9f its parts, which detracts from the accuracy of its work, but in no way injures the instrument itself. Correcting this disarrangement of parts is called adjusting the transit. 1. To make the level tubes parallel to the vernier plate. Plant the feet of the tripod firmly in the ground. Turn the instrument until one of the levels is parallel to a pair of opposite leveling screws; the other level will be parallel to the other pair. Bring the bubble in each tube to the middle with the pair of leveling screws to which the tube is parallel. Next turn the vernier plate half way around; that is, revolve it through an angle of 180. If the bubbles have remained in the middle of the tubes, the levels are in proper adjustment. If they have not remained so, but have moved toward either end, bring them half way back to the middle of the tubes by means of the capstan-headed screws attached to the tubes, and the rest of the way back by the leveling screws. Again turn the vernier plate through 180, and if the bubbles do not remain at the middle of the tubes, repeat the correction. Sometimes the adjustment is made by one trial, but usually it is necessary to repeat the operation. Each level must be adjusted separately. 2. To make the line of collimation perpendicular to the horizontal axis that supports the telescope. With the instrument firmly set at A, Fig. 1, and care- fully leveled, sight to a pin or tack set at a point B, about 400 ft. distant, and on level, or nearly level, ground. Reverse the telescope; that is, turn it over on its axis until it points in the O A '& opposite direction, and set a B . u i-^^~^ F point at about the same dis- 400*~~ C * tance, which will be at D, FiG. 1 for example, if this adjust- ment needs correction. Un- clamp the vernier plate, and, without touching the telescope, revolve the instru- ment about its vertical axis sufficiently far to take another sight upon the point B. Then turn the telescope on its axis and locate a third point, as at C. Measure the distance CD, and at E, one-fourth of the distance from C to D, set the pin or tack. Move the cross-hairs, by means of the capstan-headed screws, until the vertical hair exactly covers the pin at E, being careful to move it in the opposite direction from that in which it appears it should be SURVEYING 65 moved. Having done this, and then having reversed the telescope, the line of sight will not be at the point B, but at G, a distance from B equal to CE. Again sight to B, then reverse, and the pin will be at F in the same straight line with A B. It may be necessary to repeat the operation to secure an exact adjustment. 3. To make the horizontal axis of the telescope parallel to the vernier plate, so that the line of collimation will revolve in a vertical plane. Sight to some point A, Fig. 2, at the top of a building, so that the teleg&ope will be elevated at a large angle. Depress the telescope and set a pin on the ground below at a point B. Loosen the clamp, turn over the telescope, and turn the plate around sufficiently far to take an approximately accurate sight upon the point A. Then clamp the instrument and again take an exact sight to the point A. Next depress the telescope, and set another pin on the ground, which will come at C. The distance BC is double the error of adjust- ment. Correct the error by raising or lowering one end of the telescope axis by means of a small screw placed in the standard for that purpose. The amount the screw must be turned is deter- mined only by repeated trials. 4. To make the axis of the attached level of the telescope parallel to the line of collimation. Drive two stakes at equal distances from the instrument and in exactly opposite directions. Level the plate carefully, and clamp the telescope in a horizontal position, or as p IG nearly so as possible. Sight to a rod placed alternately upon each stake, and have the stakes driven down until the rod reading is the same on both stakes. When this condition is reached, the heads of the stakes are at the same level. Then move the instrument beyond one stake and set it up so that it will be in line with both stakes. Level the plate again and elevate or depress the telescope so that, when a sight is taken to the rod held on first one stake and then on the other, the reading will be alike on both. In this position, the line of collimation is level, and the bubble in the level attached to the telescope should stand in the center of the bubble tube. If it does not, bring it to the center by turning the nuts at the ends of the tube, being careful at the same time to keep the telescope in the position that gives equal rod readings on both stakes. CHAIN, STEEL TAPE, AND PINS The chain is probably the earliest form of distance-measuring instrument. The original surveyor's or Gunters chain, was 66 ft. or 4 rd. in length and was composed of 100 li.,each 7.92 in. long. This form of chain is no longer used, but is useful in preliminary work in locating old corners from descriptions in early deeds where distances are expressed in rods (poles, perches, or chains). The engineer's chain composed of 100 li. each 1 ft. long is also falling into dis- use except for railroad work. Any chain is so liable to abrasion at the numer- ous joints and to bending, that distances measured with it cannot be relied on to be accurate within the limits demanded by modern engineering. A 100-ft. chain has 800 wearing surfaces, and should each one of these be worn but T fo in. after several season's work, the chain will be 100 ft. 8 in. (100.67 ft.) in length, and each full 100 ft. measured with it will be recorded as but 99.34 ft. Similarly, bends or kinks shorten the chain so that the distances measured with it are recorded as being too great. When used at all, the chain should be made of annealed steel wire, each link exactly 1 ft. in length. The links should be so made as to reduce the liabil- ity to kink to a minimum. All joints should be brazed, and handles at each end of D shape, or modifications of D shape, should be provided. These handles should be attached to short links at eacn end, and the combined length of each of these short links and one handle should be exactly 1 ft. The handles should be attached to the short link in such a manner that the chain may be slightly lengthened or shortened by screwing up a nut at the handle. It should be divided every 10 ft. with a brass tag, on which either the number of points represents the number of tens from the front end, or the number of tens may be designated by figures stamped on the tags. When a chain is purchased, one that has been warranted as Correct, U. S. Standard," should be selected, and, before using it, it should be stretched on a level surface, care being taken that it is straight, and no kinks in it, and the extremities marked by some permanent mark. These marks can be used in the future to test the chain. It slumld be tested frequently, and the length kept to the standard as- marked when it was new. 66 SURVEYING Ordinarily, the chain should be held horizontally, and if either end is held above the ground, a plumb-bob and line should be used to mark the end of the chain on the ground. If used on a regular slope, the chain may be stretched along the ground, and, by having the amount of inclination, the horizontal and vertical- 1 distances may either be calculated or found in the Traverse Table. The steel tape, which has superseded the chain, is simply a ribbon of steel not so high in carbon as to be brittle and liable to snap on a short bend, nor of so soft a steel that it will stretch when strongly pulled. Tapes are made of a standard or exact length at a given temperature, say 60 F., and under a certain tension, say, 15 Ib. At higher temperatures or under greater pull the tape expands, and distances measured with it are less than the true ones. At lower temperatures or under less tension, the tape contracts and distances measured with it are too long. When a tape is hung unsupported between two points it forms a curve, called a catenary, and measures a greater distance between the points than if the tape formed a straight line. However, the apparent shortening of the distance between two points, owing to the tape being subject to more than the normal tension, may be offset by the lengthen- ing of the distance due to sag in the unsupported tape. For every span, there is a corresponding tension where the errors balance, and this tension should be ascertained and used in practice. The errors due to expansion and contrac- tion, arising from changes in temperature, cannot be compensated and must be corrected for in all accurate work. It should be noted that the temperature of the average mine is about 65 and being essentially the same as that at which the tape was graduated, no allowance for expansion or contraction is generally necessary in mine work. Steel tapes are of two general kinds, and are commonly named from their length, as a 100-ft. tape, a 400-ft. tape, etc. The 50-ft. and 100-ft. tapes are about | in. wide, coil or wind up in a leather case or upon a small single-handed reel, and, for surveyor's use, are divided throughout their length into feet, tenths, and hundredths. The steel tape, proper, is a narrow band of metal about one-third the width of the 100-ft. tape and considerably thicker, which is wound upon a wooden or iron reel like a spool. These tapes may be made in any length, but those 400 ft. long appear to be in most general use. The tape is commonly graduated every 5 ft. on brass sleeves soldered upon it. Distances are read to the nearest 5 ft. from the tape and intermediate distances measured with a pocket tape graduated in hundredths of a foot. Sometimes before the mark there is an extra set of divisions into feet, the first foot being further divided into tenths. In this case, the scale for determining the hundredths need be very short, say a tenth or two in length. In use, a handle with a swivel joint is fixed in an eye at the end and the tape unwound from the reel for the desired or required distance, but is not removed from the reel unless a distance equal to that of the tape is to be measured many times. In this case, a second handle may be fixed in the eye at the outer end of the tape. In order to repair breaks that may occur in the field, clamps are made to hold the broken ends together. Brass sleeves that may be brazed around broken ends by the surveyor or by a competent gunsmith may be purchased. To keep a mark upon the tape for frequent reference, a clip (made by bending sharply upon itself a piece of steel Jm. X3in.) is slipped upon the tape, where it will remain unless subject to considerable force. What are known as metallic tapes, are made in lengths of 25, 50, and 100 ft., and are graduated in hundredths of a foot for surveyors and into inches and eighths for mine foremen. These are similar to the 100-ft. steel tape but are made of linen, with threads df copper woven in to overcome the tendency to stretch. One of these tapes, 100 ft. long, is part of every surveying outfit and it should be used, wherever possible, to save the more costly 100-ft. steel tape. The metallic tape answers every purpose in measuring the dimensions of buildings that must appear on the map, the width of small streams, roads, etc., and the distance to a property corner, if it is a nearby tree or other not sharply defined point. Pins are now but little used except in those classes of work where the use of the chain is permissible. Pins should be from 15 to 18 in. long, made of tempered-steel wire, and should be pointed at one end, and turned with a ring for a handle. When using a 50-ft. chain, a set of pins should consist of eleven, one of which should be distinguished by some peculiar mark. This should be the last pin stuck by the front chainman. When all eleven pins have been stuck, the front chainman calls "Out! " and the back chainman comes forwards and delivers him the ten pins that he has picked up,, and he notes the out. SURVEYING 67 When giving the distance to the transitman, he counts his outs, each of which consists of 500 ft., and adds to their sum the number of fifties as denoted by the pins in his possession, and the odd number of feet and fractional parts of a foot from the last pin to the front end of the chain. Pins cannot be used in underground work as they cannot be stuck in the floor. If the distance to be measured is longer than the tape, a tack is placed in a tie between the stations and a measurement taken t9 it from each station with the dip of the sights. In outside work, a stake with a tack is used for the same purpose, and is lined in with the transit. The clinometer, or slope level, is a valuable instrument for side-note work; but it is not accurate enough for a survey, and its place is taken by the ver- tical circle on the transit. There are two styles of clinometer, with a bubble and with a pendulum. The latter is the old-fashioned and more accurate German gradbogen that is used by some old corps. The bubble variety is much more easily rendered worthless by the breaking of the bubble tube, and, in general, is not so accurate as the other style, which consists of a semicircular protractor cut out of thin brass and furnished with hooks at each end, that it can be hung on a stretched string so that the string will pass through the and 180 points. The dip is read by a pendulum swung from the center of the circle. If made sufficiently large, it will readily read to quarter degrees. By inclining the string parallel to the surface and hanging the clinometer, the dip will be obtained. A pocket instrument combining a compass and clinometer can be obtained from any dealer in surveying instruments. TRANSIT SURVEYING READING ANGLES The angle read may be included or deflected. If the transit is set up at 0, and a backsight taken on B and a foresight taken on C, it will be noted that there are two angles made by the line CO with the line BOA , namely the included angle BOC, and the deflected angle AOC. It will be further noted that AOC = 180 BOC, and vice versa. Reading the Included Angle. To read the included angle, set the zeros of the vernier and the limb as near together as possible by the eye, clamp the upper plate and bring the zeros into exact coincidence by means of the upper tangent screw. Set the vertical hair approximately upon the backsight, clamp the lower motion, and by the lower tangent screw, make the setting exact. Loosen the upper clamp, set approximately on the foresight, tighten the upper clamp, and by means of the upper tangent screw make the setting exactly. The vernier will read, say 45, which is the included angle BOC. Reading the Deflected Angle. -After arranging the verniers as just explained, to read the deflected angle, in- vert the telescope so that the level bubble is above, and set upon the backsight as before. Turn the telescope back to its normal position (this is called plunging the telescope) and sight to the foresight as explained. The vernier will read a right angle of 135. As noted, the sum of the in- cluded and deflected angles must always be 180, and in the case given 45 + 135 = 180. MAKING A SURVEY WITH A TRANSIT Meridians, or Base Lines. Every survey must start from some fixed point and the angles measured in the course thereof must be referred to some line as a base. The nature of the base line depends on the use to which the sur- vey of the property is to be put. When surveying small tracts of land, such as city or town lots, the starting point may be a stake driven into the ground or a corner of the property itself and the base line may be one of the sides of the tract. When surveying farms, it is customary to make one of the property corners the starting point and to use as a base line the magnetic meridian, noting the date on which the survey is made, so that at any subsequent time an allowance may be made for the variation of the needle. When surveying large tracts of land, or even comparatively small ones, upon which mines are to be opened, the starting point is commonly some firmly planted artificial object, and the base line is the true meridian, as determined by astronomical observa- tions on the North Star (Polaris), or on the sun, by methods given under the 68 SURVEYING head of Latitude and Longitude. The true meridian is the only invariable base line that can always be determined at any time or place by means of the engineer's transit. Monuments. When establishing a reference meridian or base line for any large coal property, it is not customary to place the monuments marking its extremities exactly in the true north-and-south line; in fact, it is not gen- erally possible to do 39. The monuments should be placed where they will not be disturbed by mining operations; where the line of sight between them will not become obstructed by subsequent building operations; and where they will be convenient for use. Hence, monuments should be placed outside the crop line if this comes upon the property so that pillar drawing, followed by set- tling of the surface, will not throw them out of line. If the property is opened by a shaft, one monument may be placed upon that portion of the surface that will be sustained by the shaft pillar, and the other monument or monuments may be placed upon reservations from under which the coal will not be mined, or may be placed entirely outside the boundaries of the property. If no place that will remain undisturbed during the life of the mine can be found for the second monument, sights may be taken to a number of prominent buildings or natural objects within or without the boundaries of the property. The angles made by the lines joining these objects with the monument as a vertex should be repeatedly read, and the mean of the readings taken as the true angle. Reference points so selected will determine the direction of the meridian at any later date, as it is improbable that all of the five or ten reference points will be disturbed or destroyed. The cheapest monuments may be made from mine-car axles or from old railroad iron of, say, 60 to 70 Ib. to the yd., cut into lengths of from 4 to 8 ft., depending on the nature of the soil. One end should then be sharpened and the axle or rail driven into the ground until about 6 in. project above the sur- face. A bole is then deeply marked in the top by a center punch and its dis- tance from three or four nearby points is measured. These distances, or references, will enable the monument to be found in event of its being subse- quently covered with dirt. Monuments made of rails, unless the ends are driven well below the frost- line, are apt to be moved out of line through the alternate freezing and thaw- ing of the soil; therefore, a better way is to place the monuments in solid, out- cropping rock. In this case, a hole some 12 in. deep is drilled in the rock and a bolt of 1-in. or IJ-in. round iron is leaded into it, the head of the bolt being allowed to project 1 or 2 in. above the rock. The bolt is center-punched the same as would be a rail. Sometimes the projecting end of the bolt is threaded so that a cap may be screwed upon it to protect the center. This is a good plan in damp climates if the monument is intended to last many years. Excellent monuments may be made of dressed stone in which a center- punched bolt is set to mark the exact point. The upper foot, in length, of the stone, about 6 in. of which projects above the surface, is dressed square with a side of 6 to 8 in. The lower portion beneath the ground should be as large, and consequently as heavy, as possible. The length should be 4 ft. or more, so that the bottom is set well below the frost line. Concrete monuments are cheaper than stone and may be constructed of any size. They are, of course, built up in a pit of good depth, the center bolt being placed before the cement has had time to set. The boundary of a large property may be 5, 10, or more mi. in length. As it is impossible to tell, in advance, when and where new property will be acquired, necessitating an extension of the original survey, it is a most excel- lent plan to set a pair of monuments at intervals of about 1 mi. along the line of the survey. The wooden pegs used as stations in the original survey, will disappear in 12 to 18 mo. or will have been so displaced by the action of frost as to be useless. If two consecutive stations are made of rails placed in the fashion of monuments, they will serve at any future time as a base for the extension of the survey. These permanent stations, as they are frequently called, should be carefully witnessed and referenced. OUTSIDE SURVEYS Preliminary Work. Before the survey of a property is undertaken, it is highly advisable that the surveyor should go over the ground and familiarize himself with the location of all the corners, roads, streams, houses, outcrops, reservations, and other features that are to appear upon the map. While in some cases a map of the property is furnished the surveyor, it is usually neces- sary for him to prepare one from the deeds to its component tracts as recorded SURVEYING 69 at the county seat. A large property is usually made up of from 10 to 100 or more tracts varying in size from a fraction of 1 A. to 100 A. or more. As the surveys found in the deeds were made at widely different dates, the bearing of a line common to two or more properties is commonly different in each deed in which it is mentioned. In such cases, the surveyor should mark on his tracing the different bearings given, as well as the different lengths for each line. With this map, a good pocket compass, and a 100-ft. tape, together with what information may be picked up from residents along the line, the surveyor and his assistant can locate and mark the various corners. Angular Measurements. The angular measurements in a survey may be made by one of two methods. In one, the angle at any station is read but once, the method commonly used being known as the continuous vernier; in the other method, the angle at each station is read twice. By the first method, no check on the accuracy of the wprk is afforded until the initial station of the survey is occupied with the transit and the azimuth of the first line redeter- mined, affording what is known as a close. As the bulk of the time in the field is employed in setting up the transit, it would seem but ordinary good sense to repeat or check the angles at each station that the accuracy of the work may be certain as the survey proceeds. In no case should the results of a single- angle survey be accepted as correct until such a close has been made. When making a survey by single angles, the procedure is as follows: Set the transit over the monument marking one end of the base line, which is called Sta. 0. Assuming that the base line makes an angle of 48 21' to the right of the meridian, this angle is the azimuth of the base line; and as it is to right of the meridian, its bearing is N 48 21' E. Set off this azimuth on the limb of the transit and focus the vertical hair on the second mounment; the line of collimation of the transit will now be in a line directed N 48 21' E, and if the upper plate is loosened and the instrument set on any distant object, the azimuth and bearing of that point from Sta. 0, may be read from the grad- uated limb. Suppose the sight is taken to Sta. 1 of the survey. If the read- ing on one set of graduations is 326 48', which is the azimuth of the line 0-1, the reading on the other set will be N 33 12' W, which is the bearing of the Setting up the instrument over Sta. 1, the vernier is read, to see that it still reads 326 48'. Then invert the telescope so that the level tube is on top, f and by means of the lower motion, take a backsight on Sta. 1. When the telescope is plunged into its normal position (level tube below) , the line of sight is in the line 0-1 produced with an azimuth of 326 48'. Loosen the upper motion and sight on Sta. 2 of the survey. If the azimuth from one set of graduations is, say, 266 10', the bearing from the other set will be S 86 10' W. Continue this work from station to station until the transit finally reoccupies Sta. 0, the monument at one end of the base line. If, now, the azimuth of the base line as determined by reference to the last line of the survey is found to be 48 21' as determined astronomically, all of the angles of the survey have been measured correctly, and the survey is said to close in angle. When making a survey by double angles at each station, assume that the azimuths of the lines are the same as those just used for illustration and that the transit is set up at Sta. 1. Set the vernier at and take a backsight on Sta. 0. If the upper motion is loosened and the telescope revolved 180 around its vertical axis, the line of sight will be in the line 0-1 produced. Continue revolving the telescope until it is set upon Sta. 2, when it will have been turned to the left of the line 1-0 produced and the angle made by the line 1-2 with this line (0-1 produced) is a deflection angle to the left, or a left angle commonly called. This will be found to be (in the assumed case) 60 38'. Next, set the vernier on the azimuth of the line 0-1, viz.: 326 48' (bearing N 33 12' W), and with the telescope inverted take a backsight upon Sta. 0. Plunge the telescope and by the upper motion set on Sta. 2. The azimuth will be found to be 266 10' (bearing S 86 10' W). As the deflection angle subtracted from the azimuth of the line 0-1 gives the azimuth of the line 1-2, the angles have been correctly read. Thus 326 48' (azimuth) -60 38' (deflection angle) = 266 10' (azimuth line 1-2). Similarly N 33 12' W (bearing line 7 1) +60 38' (left deflection angle) = N 93 50' W = S 86 10' W (bearing of line 1-2). It is customary to read and record the deflection angle first, and then to read and record the azimuth or bearing. After the main angles by which the sur- vey is continued have been noted, before moving to the next station, all the cor- ners, houses, roads, streams, etc., that can conveniently be reached from the instrument should be located and entered in the notebook. 70 SURVEYING Whether the direction of a line of a survey shall be recorded and described by its azimuth or by its bearing is a matter of choice. Few of those for whom the map is chiefly made are familiar with the former term, and the statement that a certain property line or heading has an azimuth of, say, 286 10' does not give them any idea as to its direction ; whereas, every layman understands the meaning of the equivalent bearing, S 86 10' W. For this reason it seems better to give the bearings of lines instead of their azimuths. Distance Measurements. A general rule that should not be broken is that all operations necessary to carry on the main line of the survey must be done before anything else is attempted. Therefore, after reading and record- ing the angle between the lines of the survey, and checking it by the method just explained, the distance to the next, or foresight, station must be read. The method of doing this will depend on whether a 100-ft. tape or chain is used, or, as is the better practice, a 400-ft. tape is employed. The method of using a chain on level ground has been described. On ground sloping, say, down hill from the instrument, one end of the chain is held at the tack in the stake marking the station, and as much of the tape as can be held horizontal is stretched out in the line to the next station. The end of the horizontal portion of the chain is marked on the ground by dropping a plumb-line from it. The length of this level portion is noted on a piece of paper; the end of the tape held at the plumb-bob in the ground and another length of level tape stretched out and its end marked, and length noted as before. This is kept up until the distance between the stations has been cov- ered, when the sum of the single measurements, is equal to the entire measure- ment. This is a slow, laborious, and generally inaccurate method that has, by mine surveyors, at least, given way to the use of the long steel tape. If the distance between stations is less than the length of the tape and the ground is level or uniformly sloping, the end of the tape is held at the tack in the stake at the instrument and the distance to the tack in the foresight stake read, as previously explained. If the ground slopes either up or down hill, the angle of elevation or depression of the slope must be taken and recorded as a plus (+) angle if one of elevation, or as a minus ( ) angle, if one of depres- sion. If the tape has been stretched along a plane surface, as explained, the line of sight when the so-called vertical angle is read must be parallel to the tape. To do this, a sight must be taken at a point on the foresight rod as far above the ground as is the center of the telescope axis at the instrument station. If the ground is not uniformly sloping, the end of the tape is held at the hole marking the end of the horizontal axis of the telescope, and the measurement is made to the tack in the foresight stake. In this case the vertical angle is measured directly, exactly as the horizontal cross-hair cuts the station tack. Distance on slope X cos vertical angle = horizontal distance (1) Distance on slope X sin vertical angle = difference in elevation (2) The reduction of the slope distances to horizontal ones is made in the office, not in the field. If the elevation of the first survey station is known, that of all the other stations is obtained by adding continuously to it the difference in elevation, as obtained from formula 2. While elevations thus obtained are not so accurate as those secured through the use of leveling instruments, they answer every purpose as a basis for a topographical survey made with the stadia. If the distance is greater than the length of the tape, but less than twice as great, say 790 ft., a stake with a tack is placed about half way between the stations and in the line joining them. The distance and vertical angle to the stake are read after making the foresight, and again from the next station, after taking the backsight. The sum of these distances, after reduction to the hori- zontal, is the total distance between the two stations. If the distance is greater than two tape lengths, say, 1,000 ft., two stakes must be set. The first stake a may be placed, say, 350 ft. from the instrument, and the second stake b, 350 ft. beyond that. Before moving the transit the distance and vertical angle to a must be read and the transit set up roughly over a and the distance and vertical angle to b read. At the next station and on the backsight, the distance and vertical angle to b must be read. The sum of these three distances reduced to the horizontal is the distance between the stations. Locating Corners, Etc. After the main-line angle is read and checked and the distance to the next station measured (or such part of it as is possible without moving the transit) a sight or sights should be taken to any nearby property corner or corners and the azimuth or bearing, as well as the distance and the vertical angle thereto recorded. It should be noted that the deflection SURVEYING 71 angle between the lines joining stations should be read first, as the instru- ment must be properly oriented before corners, etc., can be located and this orientation is secured at each station by using as a backsight for the second reading, the azimuth of the line joining the backsight and instrument stations as determined from the previous set-up. After the corners have been located stadia sights are taken to any houses, streams, roads, topographic features' etc., that should appear upon the map. Keeping Notes. The various ways of keeping the main-line and side notes of an outside survey arrange themselves into four groups: (1) The side notes of each sight follow the transit notes of that sight, and on the same paee (2) They are entered in the same book on opposite pages. (3) The transit notes of the whole survey come first, and are followed by the side notes in the same book. (4) Each set of notes has a separate book. Of these methods, the second and third are in common use. For a survey made by the methods just explained, the accompanying form of transit notes is the usual one. The columns are headed for station (Sta.), Bearing Anele (deflection angle) which may be either R (right) or L (left), distance (Dist ) and Slope (vertical angle, or pitch). TRANSIT NOTES Angle Sta. Bearing Dist. Slope R L Mt-Mz Mi-1 N 48.21 E S 26.30 W (Bea ring of base 21.51 line) 262.83 4.16 1-2 S 67.49 W 41.19 387.62 2 18 2-3 3-4 N 86.11 W S 55.28 W 26.00 38.21 316.99 365.34 +0.16 + 1.56 The bearing of the base line, or that joining the two monuments, Mi and M2, is N 48.21 E. It will be noted that the signs and ' are not used, a period serving to separate the degrees and minutes. This saves time. The notes are simple and self-explanatory. The transit is always assumed to be at the sta- tion whose number or letter is given first in the station column. Thus, the instrument is at Sta. Mi, 1, 2, and 3. The foresight follows the instrument station in the same horizontal line. Thus, the foresights to Sta. 1, 2, 3, and 4, are made from Sta. Mi, 1, 2, and 3, respectively. The backsight at Sta. 1 is, of course, Mi, at Sta. 2, it is 1, and similarly. It should be noted at Sta. Mi, when the vernier is set for the purpose of taking the azimuth or bearing of the line 1-2, that the setting S 48.21 W and not N 48.21 E is used. This is because the line M^-Mi runs in exactly the opposite direction from the line Mi-Mz, and the survey is moving forwards in the former line. As stated, the side notes are entered in the same book as the main-line notes, but usually in the back. It is well to head a certain page, say, Sta. 1, and then to follow with all the side notes taken at that station, and similarly for the succeeding stations. The condition of all property corners should be carefully described, as their present state is often very different from what it was at the time the original deeds were made. Thus, a corner described as a hemlock sapling in a deed dated 1790, may now be a tree 2 or 3 ft. in diameter, may be a stump, may have entirely rotted away so that only an expert can tell from the decayed remains that a hemlock once marked the corner, or a good- sized oak, sugar maple, or hickory may have replaced it, the hemlock having been destroyed but a few years after the deed was made and a tree of another species grown in its place. Frequently there are reservations around farm houses from under which the coal may not be mined. Sometimes the corners of these reserves (as they are often called) can be reached in a single sight; if not, a branch line must be run to them from the line of the main survey. When locating houses by stadia sights, two men are necessary. One can hold the stadia rod at the opposite corners of the house, but a second is required to hold the tape by which the dimensions of the buildings are secured. Roads are located by the fences on either side, the road legally occupying all the space between the fences, even if part of it is grown up in weeds and the wagons 72 SURVEYING have maderbut a single line of ruts. Roads are commonly either 1 or 2 rd., that is, 16.5 or 33 ft. in width, and should be so mapped. Small brooks are located by taking a stadia sight to their center at each . important bend. Larger creeks should have one bank located with the stadia, the stadia rodman estimating the width of the stream, which should be entered in the notes. Large rivers should have a regular traverse run along the bank, the opposite side being located by stadia sights. In the case of very large rivers, a transit line must be run along each bank and the shore line located by stadia sights. Stadia sights should be taken to points along the bpttoms of all dry gulleys, to the summits of all ridges, and to any marked change in the degree of slope of a hill. If the vertical angles have been taken when the distances between the sta- tions were measured and the stadia sights taken as just explained, there will be gathered in the course of the survey enough data to make a very complete topographic, or contour, map of the property. This will particularly be true, if, as is customary, the boundaries of the individual farms making up the entire property are surveyed. The reason for surveying the single farms is that very frequently the operating coal company has not the same rights in all of them, so that the method of mining is affected by what the company can and cannot do. The kind, dip, and strike of all outcropping ledges or other exposures of rock should be noted and mapped. The information thus obtained, combined with the elevations obtained with the stadia, etc., furnishes the data from which geological cross-sections may be made. The first page of the notebook should give the name of the company for whom the work is done, the location of the property, name of the engineer in charge of the work, the names of the helpers, and each day's work should be dated; and if the members of the corps have changed, this, too, should be a matter of record. If more than one property is being surveyed from the same office, a separate set of field books should be devoted to each. It is an excellent plan at night to copy at least the main-line notes in a permanent notebook, which is left at the office, or at the farmhouse if the corps is in the field. Sometimes the side notes are also copied. These copies are made so that all the records may not be destroyed, necessitating an entirely new survey, should anything serious happen to the field book. When not in use, all field books, both originals and copies, should be kept in a fireproof vault. Closing Surveys. To diminish the chance of error, even if double angles have been read, the survey must be closed upon itself or some part of a former closed survey. That is, the transit must a second time occupy the initial station, so that the first azimuth read may be referred back to the last line of the survey. If the azimuth (or bearing) as read the second time agrees with that obtained at the first reading, the angular readings are proved to have been correctly made. If the error in closure is not more than 1' to 3' in a line 4 or 5 mi. in length, most surveyors will balance the survey, but in important work the error must (or should) be located so that the survey will close exactly in angle. Usually one or more stations will be selected as the most probable ones at which the error (all or in part) was made. These stations will be those at which good sights were not to be had owing, say, to smoke obscuring the point of the plumb-bob underground or, in the case of surface surveys, to the station stake on either backsight or foresight being beyond a roll in the ground so that the tack or the point of the rod was not visible. These doubtful sta- tions may be reoccupied and the angles remeasured with special care. If not located at the probable places of error, the survey, so far as the angle measure- ments are concerned, may be rerun in its entirety; but this is rarely necessary. If the angles cannot be made to close upon resurvey, the failure to do so is prob- ably caused by cumulative errors, a few seconds at each station. These errors are, singly, too small to measure, but in a survey of 40 or 50 stations may amount to 1' or more. Errors in linear measurement are far more common than errors in angular measurement, as there is no field check upon the work with the tape unless the distances are read twice, on the foresight from the one station and on the backsight from the next. A wrong reading of the vertical angle will, of course, affect the horizontal distance. Errors in measurement are often of 5 or 10 ft. due to incorrectly reading the graduations on the tape. Perfect linear measurements are far more difficult to make than perfect angular measurements. This is because the correct length of a line is very materially affected by variations in the length of the tape due to the effects of sag, ten- sion, changes in temperature, etc. In highly accurate work, corrections should be made for all of these. SURVEYING 73 The allowable error in closure depends on many things, the chief of which is financial. If it will C9st more to locate and correct the error than the value of the land saved, it will not pay to do so. In other words, far more time (consequently, money) may be spent upon a survey of coal land worth $2,500 an A. than upon land costing but $5 an A. In ordinary rolling country, such as prevails in the coal fields of the eastern states, with instruments in good adjustment and using ordinary precautions, the error in closure should not be greater than 1 ft. in 3,000 ft. to 1 ft. in 5,000 ft., and trained corps will do better. In bituminous mines, which are commonly in flat coal, underground surveys may easily be closed within 1 ft. in 10,000 ft. to 1 ft. in 20,000 ft. The higher accuracy obtainable underground is due chiefly to the fact that mine temper- atures are extremely uniform so that corrections for expansion or contraction of the tape are unnecessary. Likewise, the tape is stretched on the ground and errors due to sag are thus eliminated. LEVELING DESCRIPTION OF INSTRUMENTS In leveling, but two instruments are used, the level and a leveling rod. The level consists of a telescope to which is fitted, on the under side, a long level tube. The telescope rests in a Y at each end of a revolving bar, which is attached to a tripod head very similar to that used for a transit. The tele- scope is similar to the telescope of a transit. The leveling rod is merely a straight bar of wood, 6 ft. or more in length, divided into feet and tenths of a foot. A target divided into four equal parts by two lines, one parallel with the staff, and the other at right angles to it, and painted red and white, so as to make it prominent at a distance, slides on the rod and is provided with a clamp screw. The center of the target is cut out and a vernier, graduated decimally, is set in, which enables the rodman to read as close as ^^7 ft- If a long rod is required, it is made of two sliding bars, which, when closed, are similar to a single rod, as described above. When used at points where it is necessary to shove the target to a greater height than 6 or 65 ft., the target is clamped at the highest graduation on the front of the rod, and the rod is extended by pushing up the back part, which carries the target with it. The readings, in this case, are made either from the vernier on a graduated side, or a vernier on the back. The rodman must always hold his rod perfectly plumb or perpendicular. LEVEL ADJUSTMENTS The proper care and adjustment of the level is of great importance. A very slight error in adjustment will completely destroy the utility of any work done. 1. To Adjust the Line of Collimation. Set the tripod firmly, remove the Y pins from the clips, so as to allow the telescope to turn freely, clamp the instru- ment to the tripod head, and, by the leveling and tangent screws, bring either of the wires upon a clearly marked edge of some object, distant from 100 ft. to 500 ft. Then with the hand, carefully turn the telescope half way around, so that the same wire is compared with the object assumed. Should it be found above or below, bring it half way back by moving the capstan-headed screws at right 'angles to it, remembering, always, the inverting property of the eyepiece; now bring the wire again upon the object, and repeat the first oper- ation until it will reverse correctly. Proceed in the same manner with the other wire until the adjustment is completed. Should b9th wires be much out, it will be well to bring them nearly correct before either is entirely adjusted. 2. To Adjust the Level Bubble. Clamp the instrument over either pair of leveling screws, and bring the bubble into the center of the tube. Now turn the telescope in the wyes, so as to bring the level tube on either side of the cen- ter of the bar. Should the bubble run to the end, it shows that the vertical plane, passing through the center of the bubble, is not parallel to that drawn through the axis of the telescope rings. To rectify the error, bring it by esti- mation half way back, with the capstan-headed screws, which are set in either side of the level holder, placed usually at the object end of the tube. Again bring the level tube over the center of the bar, and adjust the bubble in the center, turn the level to either side, and, if necessary, repeat the correction until the bubble will keep its position, when the tube is turned in. or more to either side of the center of the bar. The necessity for this operation arises from the fact that when the telescope is reversed, end for end, in the wyes in the other and principal adjustment of the bubble, it is not easy to place the 74 SURVEYING level tube in the same vertical plane, and, therefore, it is almost impossible to effect the adjustment without a lateral correction. Haying now, in a great measure, removed the preparatory difficulties, it is possible to proceed to make the level tube parallel with the bearings of the Y rings. To do this, bring the bubble into the center with the leveling screws, and then, without jarring the instrument, take the telescope out of the wyes and reverse it end for end. Should the bubble run to either end, lower that end, or, what is equivalent, raise the other by turning the small adjusting nuts, on one end of the level, until, by estimation, half the correction is made; again bring the bubble into the center and repeat the whole operation, until the reversion can be made without causing any change in the bubble. It is well to test the lateral adjustment, and make such correction as may be necessary in that, before the horizontal adjustment is entirely completed. 3.' To Adjust the Wyes. To adjust the wyes, or, more precisely, to bring the level into a position at right angles to the vertical axis, so that the bubble will remain in the center during an entire revolution of the instrument, bring the level tube directly over the center of the bar, and clamp the telescope firmly in the wyes. Place it, as before, over two of the leveling screws, unclamp the socket, level the bubble, and turn the instrument half way around, so that the level bar may occupy the same position with respect to the leveling screws beneath. Should the bubble run to either end, bring it half way back by the Y nuts on either end of the bar; now move the telescope over the other set of leveling screws, bring the bubble again into the center, and proceed precisely as just described, changing to each pair of screws, successively, until the adjust- ment is very nearly perfected, when it may be completed over a single pair. The object of this approximate adjustment is to bring the upper parallel plate of the tripod head into a position as nearly horizontal as possible, in order that no essential error may arise, in case the level, when reversed, is not brought precisely to its former situation. When the level has been thus completely adjusted, if the instrument is properly made and the sockets are well fitted to one another and the tripod head, the bubble will reverse over each pair of screws in any position. Should the engineer be unable to make it perform correctly, he should examine the outside socket carefully, to see that it sets securely in the main socket, and also notice that the clamp does not bear upon the ring that it encircles. When these are correct, and the error is still manifested, it will probably be in the imperfection of the interior spindle. After the adjustments of the level have been effected and the bubble remains in the center in any position of the socket, the engineer should carefully turn the telescope in the wyes, and sighting upon the end of the level, which has the horizontal adjustment along each side of the wye, make the tube as nearly vertical as possible. When this has been secured, he may observe, through the telescope, the vertical edge of a building, noticing if the vertical hair is parallel to it; if not, he should loosen two of the cross- wire screws at right angles to each other, and with the hand on these, turn the ring inside, until the hair is made vertical; the line of collimation must then be corrected again, and the adjustments of the level will be complete. USING THE LEVEL When the instrument is being used, its legs must be set .firmly into the ground, and neither the hands nor person of the operator be allowed to touch them. The bubble should then be brought over each pair of leveling screws successively, and the instrument leveled in each position, any correction being made in the adjustments that may appear necessary. Care should be taken to bring the wires precisely in focus, and the object distinctly in view, so that all errors of parallax may be avoided. An error of parallax is seen when the eye of an observer is moved to either side of the center of the eyepiece of a telescope, in which the foci of the object and eyeglasses are not brought precisely upon the cross-wires and object; in such a case, the wires will appear to move over the surface and the observation will be liable to inaccuracy. In all instances, the wires and object should be brought into view so perfectly that the spider lines will appear to be fastened to the surface, and will remain in that position however the eye is moved. If the socket of the instrument becomes so firmly set in the tripod head as to be difficult of removal in the ordinary way, the engineer should place the palm of the hand under the Y nuts at each end of the bar, and give a sudden upward shock to the bar, taking care, also, to hold his hands so as to grasp it the moment it is free. SURVEYING 75 FIELD WORK If the survey has been carefully made and vertical angles taken at every sight, leveling will be necessary only in cases where extreme accuracy in regard to vertical heights is necessary. In most cases of practical work at collieries, particularly in determining thickness of strata, general rise or fall of an inside road, etc., the elevations calculated by the use of the vertical angle will be close enough, but there are frequently instances when leveling must be done, to insure success in certain work. In this connection, it is well to state that if the transit telescope is supplied with a long level tube, and it is, as a whole, in first-class adjustment, levels can be successfully run with it if the transitman uses due care. Having his instrument in proper adjustment and his notebook ruled, the levelman is ready to proceed with the work. The rodman holds the rod on the starting point, the elevation of which is either known or assumed. The levelman sets up his instrument somewhere in the direction in which he is going, but not necessarily, or usually, in the precise line. He then sights to the rod and notes the reading as a backsight or + (plus) sight, entering it in the proper column of his notebook, and adding it to the elevation of the starting point as the "height of instrument." The rodman then goes ahead about the same distance, sets his rod on some well- defined and solid point, and the levelman sights again to the target, which the rodman moves up or down the rod until it is exactly bisected by the hori- zontal cross-hair in the telescope, as he did when giving the backsight. This reading is noted as a foresight or (minus) sight. The foresight subtracted from the height of instrument gives the elevation of the second station. The rodman holds this latter point, and the levelman goes ahead any convenient distance, backsights to the rod, and proceeds as before. In this case, it is assumed that levels are only being taken between regular stations or two extreme points. If a number of points in close proximity to each other are to be taken, the rodman, after giving the backsight, holds his rod at each point desired. The readings of any number in convenient sighting distance are taken and recorded as foresights, and any descriptive notes are made in the column of remarks. These are each subtracted from the height of instrument, and the elevation found is noted in column headed Elevation. After all the intermediate points are taken, the rodman goes ahead to some well-defined point, which is called a turning point (T. P.) in the notes. The elevation of this is found and recorded . The rodman remains at this point until the levelman goes ahead, sets up and takes a backsight. This backsight reading, added to the elevation of the turning point, gives a new height of instrument from which to subtract new foresights, and thus obtain the elevation of the next set of points sighted to. When running levels over a long line, the levelman should set frequent bench marks (B. M.). These are any permanent well-defined marks that can be readily found and identified at any future time. By leveling to them he has secured the elevation of points from which to start any subsequent levels that may be necessary. A good bench mark can always be made on the side or root of a large tree or stump by chopping it away so as to leave a wedge- shaped projection with the point up. A nail should be driven in the highest point of this, to mark where the rod was held, and the tree or stump blazed LEVEL NOTES Station B. S. P. S. H. Inst. Elev. Remarks 1 100. Assumed elevation of Sta. 1. 3.412 103.412 2 4.082 99.33 Sta. 2 of survey. See page Vol. - 6.791 96.621 Sight taken to ground at N. E. cor. John Smith's house. 3 = T. P. 4.862 98.55 Sta. 3 of survey noted above. 11.698 110.248 4 9.817 100.431 Sta. 4 of survey noted above. B. M. 1 6.311 103.937 B. M. 1 is on north side of large white oak. 5 6.427 103.821 Sta. 5 of survey noted above. 70 SURVEYING above the bench mark. In this blaze, the number of the bench mark, which should, of course, correspond with the number in the notebook, should be cut or painted. In the mines, prominent frogs or castings in the main roads, if permanent, make good bench marks. In underground leveling, extreme care must be observed to record the algebraic signs of .the readings, which show whether the level rod was held in its usual position, indicated by a -f- sign or the absence of any sign, or upside down, indicated by the -sign. Proof of Calculations. The calculations are proved by adding together the backsights and also the foresights taken to turning points and last station. Their difference equals the difference of level between the starting point and last station. Thus: Foresights Backsights 4.S62 3.412 6.427 11.698 11.289 15.110 11.289 3.821 = 103.821 - 100.0 or 3.821 TRIGONOMETRIC LEVELING Trigonometric leveling determines the difference in elevation between two points from the measurement of the distance between the points, and from the vertical angle between them. Although generally less accurate than level- ing with a Y level, it is much more rapid and is especially adapted for pre- liminary work in a hilly country, or for the leveling of mine slopes and pitching rooms where the Y level can- not be used with any advantage or accuracy. By reading the angles and by checking the measurements, a very high degree of accuracy can be ob- tained in trigonometric leveling. Case 1. Assume the elevation of A, Fig. 1, to be 100 ft. above tide. With the transit set up over A and prop- erly leveled, sight to a point C on a rod so that BC equals AD. Measure the vertical angle Z and the inclined distance DC, then the difference in the eleva- tion between A and B equals BC = CDXsin Z, and the elevation of B equals 100 +BC. Case 2. Assume the elevation of station A, Pig. 2, in the roof of a mine to be 100 ft. above tide. Then, with the transit set up directly under A and properly leveled sight to a point C upon the plumb-line suspended from the sta- tion B, measure the vertical angle X, inclined distance DC, and roof distance BC. From this, the distance CY = DC X sin X. The elevation of B is then found as follows: The elevation of B = elevation of A-AD+(DCXsin X) + BC. There are many modifications of this simple method, but from these dia- grams the most complex modifications can be worked out. TRIGONOMETRIC LEVEL NOTES FIG. 1 FIG. 2 Station Vertical Angle Degrees Inclined Distance 100 100 100 100 Vertical Distance Height of Instrument Feet Roof Distance Feet Elevation Feet A A-B B-C C-D D-E + 5 +2 -3 -4 +8.72 + 3.49 -5.23 -6.98 2 3 4 2 3 2 3 1 + 100.00 109.72 112.21 105.98 98.00 SURVEYING 77 CONNECTING OUTSIDE AND INSIDE WORK THROUGH SHAFTS AND SLOPES SURVEYING SHAFTS As the dip of the bed increases, it becomes more difficult to make a connec- tion and the chances of accuracy diminish. In the survey of a pitching plane, one station is located, with respect to the adjacent ones, by multiplying the distance by the cosine of the vertical angle. The greatest angular accuracy for a given distance is where the vertical angle is 0. As the pitch or vertical angle of sight increases the cosine diminishes until, at a vertical sight, distance Xcos. vertical angle = 0. In the case of an adit level, or a slope of less than 45, there is no difficulty beyond the want of absolute rigidity in setting up the transit, and the danger of moving it in going about it. The difficulty increases more rapidly than does the pitch, and as the distance X cos. vertical angle diminishes, though the dis- tance is fixed, the chances of error increase. When the slope reaches 60, there is an impracticability in running a line down a slope, as the line of collimation of the telescope strikes the graduated limb of the instrument. A person can use a prismatic eyepiece and see up the slope; but cannot look down. As it is assumed that it is unnecessary to use an additional telescope, the line must be run by intermediates. To do this, the transit should be set up at the bot- tom of the slope where the longest sight up the same can be secured and a back- sight taken on a station of the underground work; or a backsight should be set for the occasion (both stations will afterwards be connected with the work below). With the prismatic eyepiece, a sight should be taken up the slope on a line that will give the longest sight and, at the same time, afford a good intermediate place to set up the transit, as, on a pitch of 60 or more, it is absolutely necessary that the legs of the transit should be set solidly (in holes in the floor, or between the sills of the track) so that they will not be moved by subsequent walking about it. By this method, all the sights will be taken from one side alone, and the tripod legs can be shortened to make the sight possible without building a standing place if the man is short. Call this station A ; at the foot of the slope locate B, where the transit can be readily set up, and as far up the slope as possible (this distance must be at least 100 ft.), and in a continuation of A B, locate C. Set up at B and take foresight to C; locate D under the same conditions that governed the placing of B, and, in a continuation of the line BD, place E. Set up at D with fore- sight at E, and locate F and G as before. The survey is carried by the inter- mediates B, D, F, etc., to the top, by a series of foresights to C, E, G, etc. The term shaft in American coal-mining practice is applied only to ver- tical openings, though in metal mining, both in the United States and abroad, it is also applied to highly inclined slopes. For such shafts, most of the methods given in the textbooks are worthless, as they are for transit work and the dis- tance Xcos. vertical angle in rare cases may be as great as 20 ft., while the distance varies from 100 to 1,500 ft. Again, to sight down a shaft neces- sitates the erection of a temporary (and therefore more or less unsteady) sup- port for the tripod of the transit, and the chances of variation in its position as the different sights are made are so great that it is difficult to say when a movement has not taken place that will vitiate the work. In sighting up a shaft of greater depth than 100 ft., there is annoyance if not danger from dripping water or the fall of more solid substances. _ In a wet shaft the object glass is instantly covered with water, and a sight is impos- sible. Also, it is necessary to stand upon a platform, and it is hard to tell when this is perfectly rigid. From all these considerations the methods with a transit are never used by engineers in the anthracite regions, and the connections are made as follows: When the bottom of the shaft can be reached by an adit or a slope in a roundabout route of such length as to render errors in measurement of dis- tance of great importance, the angles are carried by a transit with as long sights as possible, and no distances are measured, from a point on the surface in the shaft to a point vertically below it in the mine. Sometimes the guide of the cage is taken when it has been recently set, as the guides are plumbed into position; but the better way is to suspend an iron plummet by a copper wire: sink the former in a barrel of water or bucket of oil so as to lessen the tendency to swing on account of the pull upon the bob and wires from the air-currents, or falling drops in a wet shaft. The top of the barrel should be 78 SURVEYING covered with two pieces of plank with a semicircular groove of 3 in. radius cut out of the middle for the passage of the wire, to catch the substances whose fall upon the water would cause waves. The heavier the plummet and the lighter the wire, the less the tendency to swing. This wire can be sighted at by parties above and below at the same time, and the swing can be bisected to get the position of the wire. A number of sights that agree can be taken as accurate. When the shaft is the only way to get below from above, it must be plumbed with two or more wires suspended as just described. When two wires are used, the wires should be so hung that an instrument can be set up below in a line passing through them produced, and at a sufficient distance from them to insure an accurate sight. When more than two wires are used, the under- ground station can be located at any point at which all the wires can be seen from the instrument. Case 1. Two wires are used, which are located as far apart as possible. Two pieces of scantling cd and ef, Fig. 1, are spiked across the opposite cor- ners of two compartments of a shaft to allow the cages to pass up and down without interference. The station X is (roughly) located in a line through the corners x, and is connected with the outside survey. From this station locate in the line Xxx two spads for holding the wires of the plumb-bobs. These are driven up to the head in the scantlings in such a way that the line of sight passes through the center of the holes in their heads. When the distances Xa and ab are measured, the work of the survey above ground is com- pleted. The light copper wire is rolled upon a reel, and one end is fastened to a light plumb-bob to keep it free from coils or kinks in descending. It can thus be readily lowered without acci- dent. When at the bottom, the upper end is fastened in the spad and the Jieavy bob applied to the bottom and FIG. 1 placed in the empty barrel. The cages are then run slowly up and down, with an observer on each, to see that the wires hang free from top to bot- tom. By this time the wire will have stretched so that it will be straight, all slack is taken up, the barrel filled with water, and the top boards put in place. As a last check, the distance between the wires below is measured, to see if it agrees with the distance above. Lining in below a point Y on the line ab, make a hole in the roof 2 in. in diameter, and drive in a broad plug. Setting up the transit under Y, sight" at the wires a and b alternately. A number of methods for illuminating the wires have been used. But the most satisfactory method is to place a large white target behind both wires and illuminate them by a large lamp with a reflector behind it. The wire stands out black against the target, and can be followed across it. As there is considerable distance between the wires, and as the transit is comparatively near them, there is little chance of getting a sight of one, when the telescope is focused upon the other, and so the focus has to be set between them. This gives a hazy sight at each; but both are shown against the white background in strong relief. After the transit head is shifted so that the line of sight coincides approximately with both, they should be focused upon alternately so as to see if the line bisects the swing of each. If so, the work is done; if not, the shifting of the transit head must fol- low until the end is attained. It frequently requires 2 hr. or more of steady observation to complete the work, and, when it seems as if the proper point were secured, one of the wires will show by its swaying that it has been deflected from the vertical by a peculiar slant of wind, and the result obtained must be checked again. When through, there is no absolute certainty that the point marked is in the accurate extension of the line ab at the surface. Having de- cided on the proper place, a spad must be driven into the plug overhead and a plumb-bob hung to it to see if it is over the axis of the transit, as shown by the screw on the telescope. If not, the spad must be driyen so that the point of the bob does so hang, and the station Y is said to be in the line ab. The distance Ya and the angles to any station of the underground survey must then be measured and when the line ab is connected with the surveys at daylight and below, the plumb-bobs may be removed. The disadvantages of this method are that there is no absolute certainty that the point Y is in the line ab prolonged, and this want of certainty should not exist in so important a measurement. SURVEYING 79 The work must be performed by daylight, and the length of time neces- sary to complete it makes it impossible to work the shaft for at least 5 da., and may cause annoyance to the operators, or, if you are working for a lessee, lead them to refuse to let you have the use of the shaft at the time most suit- able for your purpose. Underground it may be hard to obtain a long sight on any line running through the larger axis of the shaft. Any shorter line will give too short a base line and will increase the chances of error. Case 2. Fig. 2 shows the top set of timbers in a shaft of two hoisting com- partments, down which it is desired to carry a known course or meridian on the surface to the entry below. It is necessary first, to find out which side of the shaft is best adapted for setting up the transit, as the point to be marked in the mines will be vertically under the point on the surface; consequently, the side with the widest opening leading from the foot of the shaft should be selected. Having carried the meridian to a convenient point near the top of the shaft, and having found that the south side of the shaft is the most accessi- ble, determine, with an ordinary string, the location of the point A, from which the hangers for the plumb-lines will be exactly located, by means of the transit. Now mark with chalk on the timbers where the strings cross. These marks, though not accurate, serve as guides in setting the hangers. Make a permanent station at the point A and carry the meridian to it. The hangers can be made of strap iron, 5 in. thick by 2 in. wide, and at least 16 in. long. In one end of the iron, have a jaw with a fine cut at the apex, or a drill hole just large enough to contain the wire to be used for plumbing. There should be two or three countersunk holes in the hanger, through which to fasten it to the tim- bers by means of heavy wire nails. A top view of the hanger is shown in Fig. 2. In most shafts there is a space from 2 to 4 in. wide between the ends of the cage and the sides of the tim- bers. In order to hoist and lower the cage to see that the wires are hanging freely, it is best to set the hangers in such a position on the timbers that the wires will hang in the middle of the space. The hangers should be permanently fastened over the chalk marks previously made on the north side of the shaft, with the jaws pointing toward A , and on the south side of the shaft the outer end of the hanger may be fastened temporarily. Now, set the transit over the station at A, take the backsight, foresight on the wire hole of the hanger C and set the wire hole of the hanger B on the same line. Record this course and foresight on the wire hole of the hanger E, fixing as before the wire hole of the hanger D in the same line. Record this course, and then the meridian to be carried into the workings below is established. Measure carefully and record the distances A to B, A to C, B to C, A to D, AtoE,D to E, B to D, and C to E, in order to establish a point at the bottom of the shaft vertically below A, and check the work in the office. The transit party can now descend to the bottom of the shaft, taking with it four buckets of oil, the weights or plumb-bobs to be attached to the wire, and all the surveying instruments, leaving a responsible person on the surface to handle the wires. Having arrived at the bottom of the shaft, the transit- man should have the cage hoisted 3 ft. above the landing, throw several planks across the timbers on which to set the buckets of oil, signal to the man on top to lower a wire and fasten it securely, passing it through the wire hole of the hanger, attach the plumb-bob and adjust the wire to such length that, when sustaining the full weight of the plumb-bob, the latter will' not touch the bot- tom of the bucket. He should then place the weight in the oil, using care not to let the full weight come upon the wire with a jerk, but should let the weight down slowly, so that the wire will receive the full strain gradually. The three remaining wires should be set in a similar way. FIG. 2 80 SURVEYING After the wires have been hanging a few minutes with the weights attached, the latter may move from one side to the other of the buckets. They should be watched carefully and the buckets moved until all the weights hang per- fectly free, then everything should be let alone until the wires become steady. The cages can now be hoisted and lowered for the purpose of examining the wires to see that they hang free and plumb, care being taken that the cages are not brought so close to the landings as to disturb the hangers at the top, or the buckets at the bottom. To find a point vertically below A, a string may be stretched along the wires B and C, care being taken not to touch them; another may be stretched along the wires D and ; then, with a plumb-line, a point on the bottom ver- tically below the intersection of the strings may be determined. The dis- tances AB, AD, BD, and CE should then be measured and compared with the corresponding distances at the top of the shaft. If these distances compare favorably, the wires are, in all probability, steady, and the work of determin- ing the desired course with the transit may be begun. Set the transit up over the point of intersection just found; backsight on the wires B and C; foresight on the wires D and E, and compare the included angle and the distances with the corresponding angle and distances at the surface. If these do not correspond, move the transit in the direction necessary to increase or decrease the angle or distances, as the case may be. Repeat this operation until the exact point vertically below A is determined. A simple device that is of great advantage _jj is to have three links from an ordinary trace chain placed in the wires on the side toward the transit, and a few feet above the buckets. This not only enables the wires to turn freely, but also enables the transitman to sight through one of the links I to the wire beyond, whereby he can place Q the transit in exact line with the wires more A easily than if the links were not there, /h Case 3. Two, three, or four wires ;|\\ may be used, being secured and hung as / l\\ ^B before. They are located in the angles of the / l\\ I compartments x. Pig. 3. These are con- / \ \ IBM nected with four stations A, B, C, and D, ve \u x \ I the lines AB and CD being at right angles to \ Ml A| each other for convenience in the subse- \ ||/ / quent calculation, and are connected with \ I / I the outside survey. From A and B, taking \ i / AB as a base line, the points x are located. W/ The same is repeated from C and D, taking CD as a base line. Thus are obtained four locations of each wire; these are tabulated, and any variations in a reading must be followed by a repetition of the same. The mean of the readings gives the location. (Subsequently, the subject of calculating work will be taken up.) It can be briefly stated that the bearings of each wire to each of the others, as referred to the base line of the survey, are then calculated and the distance between the wires accurately meas- ured. This finishes the work at daylight. There may be two general types of ar- rangements of the bottom of the shaft, and both arrangements have been sketched and lettered similarly. The first is a case when the shaft is arranged across the dip of the bed, and the second is parallel to the same. In both cases and 7 are taken as far apart as possible, and all the wires x are located from each station with reference to the other. The distances between the wires above and below are also accurately measured as a check. There will be four locations of and 7 from the four wires, FIG. 3 SURVEYING 81 and the mean of these is taken as the correct one. In every case of angle measurement, a series of readings of each angle is taken on different parts of the graduated limb, to avoid instrumental errors, and the mean of these is taken as the true reading. From the locations of and 7, the course between them, as referred to the mean base line, is calculated, and 07 is the base line for the underground work. The angle readings above and below can be made at the same time with different instruments, and, in taking the readings below, it is not necessary to wait for absolute quiet in the wires, as that is seldom found. A small swing can be bisected by the cross-hair, and the readings are duplicated until a constant result is secured. By this method a greater accuracy and speed is obtained, and the angles below can be accurately measured, no matter how the shaft may be arranged. The T-Square Method. 'The T-square method of taking the line under- ground is especially valuable in shafts with several small compartments or in cramped places where one cannot line in with the wires. The wires are placed in sep- arate compartments and as far apart as pos- sible. The apparatus is made by the car- penter, and consists of a straightedge and T squares. The former is merely a planed pine board about 8 in. X I in. and 1 ft. longer than the distance between the wires. It rests approximately horizontally on slats tacked across the shaft for supports. It is brought to about \ or fg in. from each wire and then nailed to the slats sufficiently to pre- vent slipping. One man should be at each wire. The I squares are most serviceable if made with a movable head clamped by a thumbscrew, and of planed pine, about 2 5 in. XI in. Except in cramped quarters, the T squares will be set at right angles, and should be placed together in clamping, to insure that each set is at precisely the same angle. Fig. 4 shows a cramped position, similar to what sometimes arises, in which the movable head gives more latitude in working. After clamping, the T squares are slid along the straightedge until close to the wire, but not touch- ing it, and are there clamped by a G clamp, both men working at one T square. The ends of the T squares C and D must be supported on blocks so that the T squares lie approximately in the same horizontal plane. Everything up to the next step need be only approximately and quickly placed, but the great- est care must be exercised in measuring out equal distances AC and BD from the wires. If the wire vibrates, the middle of its swing must be determined by a pencil or pin. When holding a foot-mark (not the end of the tape) oppo- site the wire on the T square, an even number of feet should be measured, the point marked with a sharp pencil, and a pin inserted. When this has been done for both wires the parallelogram ABDC is obtained, in which the only essential is that CD shall be exactly parallel to AB, the line of the wires. The transit should now be set over the most convenient of the two points, as D. To get the azimuth of DC, and, consequently, the line of the wires, sight must be taken on a known FIG. 4 A d I 1 1 I /] ayw !/ ! point E for a backsight, and the angle EDC measured. Another point F must be estab- lished on the line of the L j L ?*. '"~~:Y~~7/~] r~~ backsight, in order that its course may be pre- served after the instru- ---1 r~~ i i ment and T square are removed. . FIG. 5 By this means the closing angle at E may be read after the wires are removed from the shaft. Un- derground, the method is the same, except that DC is the known course, and is used as the backsight. To give the coordinates of the instrument at D with the greatest precision, the angle ADC and the distance AD should be measured. Check Methods. The results obtained by the use of the methods just described should be checked as soon as an underground connection between 82 SURVEYING the hoisting shaft and air-shaft has been driven. Single wires are hung, one in each shaft, and the distance between them on the surface is measured. The latitude and departure of both A and B, Fig. 5, are known as they are tied in to the outside survey. In the mine, the stations a and b are occupied by the transit and the angles Aab and abB repeatedly measured. The underground distances Aa, ab. and bB are carefully measured. With these data, it is easily possible to calculate the latitude and departure of the mine stations a and b, and consequently the azimuth of the line ab, which serves as a base for all future extensions of the mine suryey. It should be noted that Fig. 5 shows the sim- plest arrangement of the sights that is possible, but two; ordinarily there will be anywhere from four to ten or more stations required to carry the line from one shaft to another. As the surface and mine temperatures may be very dif- ferent, particularly during the winter and summer months, a correction should be made for the expansion or contraction of the tape. SURVEYING SLOPES OR INCLINED SHAFTS Where a single sight reaches from top to bottom of the slope, the problem is simple enough. A station can be established on the inside of the foot-wall plate at the collar and others in similar positions at each level. The instru- ment set up over any station can command the whole slope and the level opposite. Where the slope is sunk on several dips, the survey is a much more difficult matter. Fig. 1 illustrates cases of common occurrence. The slope may be divided into sections like A DEB, which are convex downwards, and others such as EBC, which are con- cave downwards. As a rule a set-up can be avoided at the convex knuckles if desired, and need only be made at those that are concave. Bent Plumb-Line Method. Point A may be invisi- ble from point B, but the survey may be carried from FIG 1 ~ one P9 int to the other by the bent plumb-line method. In this case, establish a station at A, the foot-wall side of the collar, the center point being a small nail head projecting hori- zontally. Attach a long plumb-line to this and carry the other end to B. Here it will probably be necessary to use a small screw-eye, with its head turned into the vertical plane of the slope for the center point. Pass the plumb-line through this and draw it fairly tight. Now attach a plumb-bob at an inter- mediate point and regulate the tautness so that the line is clear at all points. The curves in the slope may be such that two plumb-bobs may have to be hung, as at D and E, and even a third may become necessary. As the plumb-line, perhaps 100 ft. long, is apt to be disturbed by the air- currents, it is often better to mark a point on a convenient timber near D, and another near E, so close to the string that there is no doubt of the points lying in exactly the same vertical plane as the plumb-line. If these points are once established, the string and weights can be taken out of the slope, leaving four points in the same vertical plane, and whose horizontal projections lie in the same course. Now set up the transit at A and measure the azimuth angle from the back- sight to D, thereby giving the bearing from A to B. If D should be invisible from B, depress the telescope after sighting on D and locate the point N in the same vertical plane, and so situated that it is visible from both A and B. Measure the vertical angle and distance to N. Now set up the transit at B, use the course BE for a backsight, and foresight to C. Measure the vertical angle and distance BN. The line BN might have been used as a backsight, and E serve as an additional check. The point N is really an intermediate station, but as it lies in the course AB, a set-up there is unnecessary. In simple cases, the bent plumb-line method is a very convenient one for carrying a survey from the surface to the first level, and a longer horizontal projection of the sight AD can be secured than if a set-up were made in the shaft at D; but in complicated cases, such as the one shown, it may often be quicker to make the extra set-up than to use the plumb-line. In all sights for determin- ing azimuth, the vertical angles must be kept as low as possible, and the hori- zontal projection of the course long. Method by a Single Wire in the Slope. When surveying a slope by using a single wire, stretch a rather fine wire, free from^kinks, down the slope, as shown in Fig. 2, being careful that it touches nowhere in the slope. Take two plumb- bobs provided with fine round strings and suspend one from A and the other SURVEYING 83 from B so that they nearly touch the same side ,of the wire MN. In order to have the plumb-lines as far apart as possible, the line at B must be quite long and a can of water provided to keep the bob from swinging. The plumb-line is fastened to a nail B nearly in the proper position. A bar of wood, with a block fastened to it, should be placed to one side and a little below B. The block must have a hole through which a small screw bolt can easily screw. On this bolt is placed a spool in which a groove is turned and which is sandpapered and greased so that the string will slip easily as the bolt is turned. Now, place the transit in line with the two plumb-bobs, as in an ordi- nary case of shaft plumbing. Repeat this operation below. The plumb-bobs in both cases hang in the same vertical plane and thus the true bearings are found underground. Even the plumb-lines may be dispensed with, but the method will not then be so accurate. The instrument will be set nearly in the vertical plane passing through the wire, leveled and sighted at M. The telescope should be dipped until the lowest point on the wire is visible and the amount by which the cross-hair and wire FIG. 2 fail to coincide noted and the instrument shifted accordingly. But if this method is tried, the two points sighted at will not be nearly so far apart horizontally as the plumb-lines, and any error in leveling will also vitiate the result. This method of the single wire, however, provides no way of obtaining the coordinates. UNDERGROUND, OR MINE, SURVEYING INTRODUCTION The same instruments and the same methods of measuring and recording angles and distances are used on the surface and in the mine. The chief dif- ference between surface and underground work is one of detail 9nly. In the mine, lamps are needed to give light, sights are taken to a string or to the point of a plumb-bob, and stations are placed in the roof and not in the ground. The main-line notes are kept in the same way above and below ground, but the method of taking and recording side notes is materially different. Mine surveying in flat coal seams differs in minor details from that used in pitching seams, and this difference in detail has been greatly exaggerated until it has become a prevailing belief that anthracite (pitching) and bituminous (flat, usually) mine surveying methods are absolutely distinct. There is, in all underground work, a difference in the organization of the corps and con- sequently in some minor details in carrying on the work, depending on whether the survey of an entire and extensive mine is to be undertaken or whether, as is commonly the case, the survey is made merely to connect recent develop- ments with those previously surveyed. FLAT WORK Because it is necessary for the gangways, or entries, in pitching work to follow the foldings and twistings of the seam, the physical difficulties in the way of the surveyor are greater in that kind of work than in flat seams. In pitching seams, short sights and many of them are the rule; in flat work, long sights and few are general. In fact, in flat seams the headings or entries are commonly driven on points; that is, they are driven upon some predetermined course for long distances, even 2 or 3 mi. in the case of large properties. At regular intervals, pairs of cross-, or butt, entries are driven at right angles to the main entries; from these, in turn, the rooms are driven. Hence, the sur- veyor in the average bituminous mine (bituminous mines are commonly flat) is chiefly concerned with prolonging straight lines for several thousand feet in the case of butt entries, and up to 2, 3, or 4 mi. and more in the case ot long main entries. The angles measured are chiefly right angles at the points where a butt entry intersects the main entry, or at the mouths of rooms driven from a butt entry. The bituminous-mine surveyor is very rarely called on to make a com- plete survey of underground workings. He usjually moves up the points (sights) at more or less regular intervals of time or of distance driven, measures the distance from the old set of points to the new, takes the necessary side notes, and at once plots them; the mine map, so far as the main headings and cross- entries are concerned, is thus up to date within a month or so at the most. 84 SURVEYING In fact, whether the sights are moved up with regularity or not, the mine fore- man is always able to determine the position of the working face by measur- ing back from it to the last survey station appearing on the tracing or blue- print furnished him, and adding this distance thereto, laying it off in the direc- tion the heading is being driven. Stations. An essential part of the equipment of the mine surveyor is a carpenter's brace and from three to six bits, or drills, which can be made from files thrown away by the miner. With these, a hole from f to 1 in. in diameter and from 1 to 1? in. deep may be drilled in the roof where a station is neces- sary. From ten to fifty plugs should also be carried by the corps. These plugs are pieces of poplar or other softwood about *| to f in. longer than the drill hole. They are square in section, the side being a little longer than the diameter of the hole in which they are to be used; the lower end may.be roughly rounded. After the hole is drilled, one of these plugs is fitted in and driven home by blows from the hatchet until from to f in. projects below the roof. A spad, spud, or as sometimes called a nail, is then driven into the plug. The spads or nails are made from mule-shoe nails, through the flattened heads of which |-in. holes have been drilled or punched. These spads may also be pur- chased from dealers in surveyors' supplies, but are commonly made by the 'blacksmith's helper at odd times. Sometimes stations are made by driving a tack or nail in a tie, which has been notched or flattened with a hatchet to receive it, or by driving a spad in the collar or cap-piece of a set of timbers. Neither of these methods is to be recommended, as the position of a tie, and with it that of the station tack, is practically sure to be changed in a few months from the pounding it receives from passing cars, mules, and men, or from alining the track. Stations in collars are less liable to be shifted than those in the track, but as the pressure due to mining operations comes upon the timbers they, too, are apt to be shifted out of line. Sometimes stations that must be set at an exact distance from a previous station (as when a butt entry is to be started, say, 225.25 ft. from the main entry station) are of necessity made in a tie if the roof at the exact spot is not in condition to hold a plug (or has been shot down for an overcast) . In such a case the station is placed in the tie and as soon as the butt entry or other place has advanced sufficiently to have sight plugs set in, these are placed, and the use of the tack abandoned. In longwall work, much difficulty is experienced at times through the sta- tions being shifted out of line through the settling of the overlying rocks. This settling may extend over a period of years or may stop after a few months. While the setth'ng is in progress, the timbers must frequently be renewed, so that they and the constantly disturbed roof and floor afford a poor place for permanent stations. Hence, during the period of settlement at least, stations m longwall mines must be placed in the floor. For the foregoing reasons, combined with heavings of the floor as the weight comes unevenly upon the pillars, these stations are almost certain to be disturbed, and should not be used to extend a previous survey until one or more older stations have been reoccupied by the transit and the angles and distances remeasured to be abso- lutely certain that no such disturbance has taken place. If displacement has occurred, it will be necessary to go back along the line until three stations have been found in their original position. From these a new set of lines must be run, using the old stations if solid enough, remeasuring the angles and distances, but not necessarily retaking the side notes. Stations are commonly marked by enclosing them in a circle, square, or triangle, or by a + mark of white paint. > White lead, or Dutch white, thinned with linseed oil is ordinarily used, and is applied with an ordinary sash tool. If the paint has to be kept a number of days, it should be covered with water, which should be poured off before the paint is used. In addition to marking the station itself so that it may readily be found, some system of lettering or numbering must be devised so that the stations may be distinguished one from the other. Stations on the main entry fre- quently have the letter M prefixed and are numbered in regular order from the drift mouth, thus, M-l, M-2, etc. Or the stations on the main entry may use the letter A, those on its air-course the letter B, those on the manway the let- ter C, and similarly for other parallel entries. As butt entries are usually known by a number corresponding to the order in which they were turned off from the main entry, the stations on such entries, while numbered consecu- tively, have prefixed to them the letter R or L to indicate whether the entry is turned to the right or the left of the main entry, as well as the serial num- ber proper to the entry. Thus, Ll-12 or 1L-12 indicates the twelfth station SURVEYING 85 on the first left-hand cross-entry, or, as commonly said, on the first left. Sim- ilarly R5-6, R-56, or 5R-6, is the sixth station on the fifth cross-entry to the right. If entries are driven from one side only of the main entry, the pre- fixed letters R and L may be omitted. In this case, the foregoing stations will be numbered 1-12 and 5-6, respectively. Air-courses are not usually run on sights. If they are, the stations in them may be numbered in the same way as those on the heading proper with a letter, such as A, to denote the fact that they are on the air-course. Stations coming between regular stations on an entry commonly receive the number of the preceding station with some letter added. Thus 56 D is a station on the fifth cross-entry at a point between regular stations 6 and 7. Some corps number the stations in a heading as are stakes in a railroad survey. The station at the mouth of the heading on the main entry is called 0, and the first station in the heading will be, say, 2+56.29, the second 4+81.96, etc. This means that these stations are 256.29 and 481.96 ft., respectively, from the mouth of the entry. The distance between the stations is of course 481.96 - 256.29 = 225.67 ft. While this system of numbering shows at a glance the exact distance an entry has been driven, such large numbers may be a source of trouble and of possible error when used to describe the backsight, instrument, and foresight stations as entered in the field notes. Rarely are stations numbered in the order in which they chance to be placed. It may happen that station 56 will be on the main entry, 57 on the fifth right, and 58 on the tenth left and follow, say, stations numbered 36, 48, and 51. This system, or want of system, is not commended, as it leads to confusion. While the numbers of stations are frequently painted on the roof along- side the station mark, it is better practice to paint them on the rib a short distance before the station is reached. In this way the foresight man can see them without having to walk in a stooping posture. Sighting. Sights in underground work are commonly taken either to the point of a plumb-bob suspended by a cord passed through the hole in the head of the spad marking the station, or to the cord itself. In the first case, a lamp is held a short distance back of the point of the bob to render it visible against a background of flame. In the latter case, the cord is best illuminated by placing a white paper or cardboard behind it and holding the lamp in front and to one side. The string shows as a dark line against a white ground, but care must be taken not to confuse the string with the shadow it casts upon the paper. What are known as plumb-lamps, or plummet lamps, are a great convenience. These are very heavy plumb-bobs, suspended in gimbals to ensure verticality, which are hollowed to form an oil chamber, and are provided with a wick. The bisection of the lamp flame, if the wick is turned low, affords a sufficiently accurate setting of the transit when placing room sights, surveying rooms, and even in moving up sights in a butt entry, provided the backsight is not too close to the instrument and the flame is not greatly disturbed by the ventilat- ing current. It is obvious that the use of the plummet lamp, which will burn for several hours and is always ready for backsighting on, saves the labor of one man. In accurate sighting, the point or the cord of the plumb-lamp may be used as just explained. Where the velocity of the air is great enough to cause the plumb-bob to oscillate, long narrow bobs must be used, and these must be shielded from the direct current by the backsight man. In drafty places, a hole may be dug out_ in the ballast between the ties and the bob let into this shelter, the sight being taken to the string. Cords for suspending plumb-bobs should be braided to avoid twisting under the weight of the bob, should be well-oiled, and should be hung with a slip knot so that the point may be raised or lowered. Various means are employed to illuminate the cross-hairs in the telescope. Commonly this is done by holding a lamp a little beyond, above, and to one side of the object glass. Sometimes a reflector is provided. This con- sists of a piece of silvered metal, inclined at an angle of about 30, that is soldered on one edge to a metal ring that fits around the object end of the telescope. The reflector has an oval hole through it t9 permit the passage of the line of sight. The reflection of the light carried in the surveyor's cap sufficiently illuminates the hairs to permit their being centered upon an object. In some rare cases, transits have the horizontal axis pierced (the opening being closed by a piece of glass), through which hole a lamp held at the end of the telescope axis will throw enough light to render the cross-hairs visible. 86 SURVEYING Centers. If stations are made in the ties, the transit may be set up over them exactly as in outside work. However, stations are commonly made in the roof. The transit may be set under a station if a center mark is punched in the collar surrounding the telescope and to which the transverse axis is attached. When the telescope is level, this mark is immediately above the point of a plumb-bob suspended from beneath the instrument. By slightly loosening the leveling screws, the plate may be shifted until the center of the instrument is exactly below the P9int of a bob suspended from the station spad. However, care must be taken in tightening the leveling screws, that the instru- ment is not thrown out of line. Commonly, the station in the roof is trans- ferred to what is called a center placed on the floor, and over this center the instrument is set in the ordinary way. The center may be made from a large square or hexagonal nut some 2 in. across. A wire nail or spad is set in the center of the hole in the nut, which is filled with melted lead or Babbitt metal. The point of the nail is cut off about $ in. above the top of the nut and sharpened with a file. Or a very satisfactory center may be made by boring a hole 11 in. in diameter and 1 in. deep in a thick plank, setting a brad in the center with its head down, and filling in with melted lead, at the same time holding the brad in a vertical posi- tion with its end projecting slightly above the top of the plank. After cooling, the brad may be sharpened as before. A plumb-bob is hung from the station and the string adjusted until the point of the bob just clears the point of the center. By sighting across the two points at an angle of 90, the point in the center may be shifted into coin- cidence with the point of the bob. If the center has been lost or forgotten, a plank may be laid across the rails under the station and the position of the point of the plumb-bob marked upon it with a pencil. After removing the plumb-bob and its cord, the transit may be set over the center or pencil mark in the usual way. Placing Stations on Line. Two cases of placing stations on line may arise: (1) The station may be on the prolongation of the heading line and at any indefinite distance from the instrument. (2) The station may (or may not) be on the line of the heading, but is at a fixed, definite distance from the instru- ment. The first is the common case when the last station on a straight heading is, say, 200 to 250 ft. back from the face, and a new station must be set ahead and on line so that sight plugs may be placed from it. The transit should be set up at the station nearest the face, a backsight taken on an outer station on the line, and the telescope plunged. Where the roof is solid and from 25 to 50 ft. back from the face, the foresight man should hold his lamp against the roof so that its flame may be lined in by the surveyor, a smear with the lamp- wick or an X with a piece of chalk should then be made on the roof when the line is secured.. The point of the drill may be placed on this mark and the lamp held behind it. If not in line, the drill may be shifted to the right or left until it is. The hole should then be started by pressing upwards and turning the brace. As the point of the drill is apt to slip on smooth rock, as soon as the hole has a grip, another sight should be taken to make sure that the drill is still in line. If it is not in line, a new sight should be taken and a new hole started a few inches away. The hole should be drilled to the required depth and the plug driven firmly home. The point of a spad should then be stuck in the plug near its center with the head hanging vertically and the eye facing the transit.. Holding the flame 9f the lamp behind the spad, it must be moved to the right or left until its point is exactly in line. Still holding the lamp behind it, the spad should be driven firmly home, the blows of the hatchet being inclined so that the head of the spad may be driven to the right or the left as the transitman, who is following the work, may direct. When the spad is driven home, the lamp should be held behind its eye and, with gentle taps of the hatchet, it should be knocked to the right or left until the vertical hair exactly bisects the hole. For many purposes, the alinement is now sufficiently accurate. For important work, however, the plumb-bob should be hung from the spad and the final and exact alinement made by sighting to its point or to the cord. The distance between the old and new stations should be measured and if, in addition, the side notes are taken the work may be placed upon the mine map at once. The second case arises when a branch or cross-entry is driven from the main entry, either to meet a similar place being driven toward it or to inter- sect another place at a fixed point. The instrument is set up on the main entry at .the point nearest to that from which the branch road is to be driven, SURVEYING 87 a backsight is taken upon an outer station, and the telescope plunged. The foresight must now be placed not only on the entry line, but at an exact dis- tance, say, 186.27 ft., from the transit. The tape must be stretched in line, and at the exact distance from the station, a pencil mark 3 or 4 in. long made at right angles to the line of sight. This mark may be made on the face of a tie that has been cleaned off, if one is at the right distance; or on a piece of plank made to span the space between two ties. The point of a tack or a brad should be placed in this line and a lamp held behind it. The tack must then be shifted until it is in line and driven home. If the distance the branch road is to be driven is short and the station at its mouth will not be needed again, the instrument may be set over the tack, and after setting the vernier at or at the back azimuth or bearing of the entry line, the deflection angle, azimuth, or bearing on which the new place is to be driven may be set off on the upper plate and upon this line the sight plugs may be placed. The sur- veyor is recommended to always use the system of reading and recording angles with which he is most familiar, except, of course, when the system is inaccurate. If the station must be preserved (which is commonly the case) , the position of the tack just placed in the tie must be transferred to a permanent station in the roof. To do this, leave the transit as it was after setting the tack. Suspend a plumb-bob from the roof, holding the string in such a way between the thumb and forefinger that when the helper says the point is directly over the tack, a smear of chalk (previously applied to the thumb) may easily be made on the roof. Hold the drill on the mark and have it lined^in from the transit. After the bit grips the rock, again line in from the transit and check the distance measurement by again dropping a plumb-line upon the tack. Drill the hole and drive home a plug, which may be of somewhat larger sur- face area than the prdinary station plug. Draw a pencil line across the face of the plug by joining the holes left by the points of two brads set near the inner and outer edges thereof and which have been lined in from the transit. (These brads need not be driven up, as they are used only for giving the ends . of the line.) Next suspend the plumb-bob over the edge of a knife blade (the thumb is too blunt), so that the cord is on the pencil line, and when the helper, by sighting across the point and the tack, announces that they are directly over one another (that is, the distance is exact) make a mark, with a pencil, on the plug. A spad may now be placed in this mark and should be on the entry line and at the proper distance from the instrument. However, before driving it home, check the alinement. After driving home, perfect the aline- ment by sighting to the point of the bob or to its cord. Some prefer, after the plug is driven up, to suspend the plumb-bob from a spad, which is shifted by the transitman to the right or left until in the line of the heading, and by the foresight man's helper inbye and outbye along the heading line until at the exact distance, after which it is slpwly driven up, being checked during the process. By the first method, there is no trouble in placing spads within less than T&T ft. of the exact spot and any desired degree of accuracy may be obtained by taking time. Placing Sights. The entries always and the rooms usually, in flat seams, are driven on sights. These sights are a pair of plugs set on the pre- determined line about 2 ft. apart in which are driven spads that are set exactly on line. Pieces of coal, iron nuts, or other weights are hung from the spads and before an undercut is made the foreman, miner, or machine runner sights across the strings and marks the center line on the face with a piece of chalk. Under ordinary conditions, sights should be moved up about every 200 ft. of advance in the working face; although this distance may be increased where the ventilation is good and lessened where it is poor. While a pair of sights may be placed near the face from an instrument _station 200 ft. or more back therefrom, the better practice is to place a station ahead as just explained. The transit is then moved to this station, a backsight taken as before, the telescope plunged and the two sight plugs placed some 10 to 15 ft. ahead of the instrument, the final alinement being effected by bisecting the two eyes._ This makes the survey station independent of the sight plugs and the spad in it is not apt to be pulled out of line, as will be the case if the station is one of the sight plugs. The practical certainty of finding the station in good condition more than repays for the labor of setting the extra plug and making the extra While entry sights are commonly and naturally placed in the center of the opening, many consider it better to place them to one side and over, say, the right-hand rail. By so doing, a conscientious track foreman can use them to 88 SURVEYING keep his own work in line and, being proud of a fine piece of work, will urge the miners to drive the headings straight. With heavy trains and motors and the high speed required for large outputs, the importance of a straight track is apparent. When rooms are driven on sights, usually each room is given a pair of sight plugs, but in some cases only every other room is so provided, the intermediate room being kept in line, as well as possible, by leaving a pillar of constant thickness on each side, which thickness is determined by measuring through the cross-cuts. As the direction of rooms is rarely of prime importance, sights in them are not moved up, unless it is absolutely impossible to see the face from them by reason of smoke, roof falls, etc. Room sights are commonly placed in the necks anywhere from 8 to 20 ft. from the entry line. Surveyors prefer to wait until the necks have been turned for a number of rooms before placing the sights in any of them. The instrument is then set up at any con- venient station and the line of sight made to coincide with that of the entry. A series of tacks is placed in line the proper distance apart (when rooms are turned at 90, distance = width of room + width of pillar) and are driven down into the tie or into a plank laid across the rails, one tack for each room. The instrument is set up over each tack in succession and a right angle to the head- ing line is turned and two sight plugs are placed in the room neck as far from the entry as possible. The distance of each tack from the entry station is noted and the distance from the line of the entry to the outbye room sight plug is also measured and recorded. Room sights may be set by bisecting the eye of the spad and are commonly placed 18 in. to 2 ft. from the rib. Where rooms are inclined to the entry, the distance between their centers measured along the line of the entry is found from the formula: _.. , width of room + thickness of pillar Distance = V^ r = sin angle of inclination Surveying and Note Keeping. The laws of most states require that the mine workings be surveyed and mapped at least once every 6 mo. If the neces- sary measurements and side notes have been taken at the times the entry sights have been moved up and have been mapped, the mine, so far as the main roads are concerned, is always within a few weeks of being up to date. If this has not been done, the procedure will depend on whether lines of sight are carried up one or both entries of a pair. If each entry has its sights, the end of the tape should be held at the last station appearing on the map and the tape stretched out to the next station. The surveyor may then walk along the tape and, when opposite a break-through, note the distance to both sides of the opening as say +256 to +267 (the opening being 11 ft. wide). The assistant should carry the end of a tape (usually a 50-ft. metallic tape) to the rib at each side of the cross-cut, and the surveyor should measure the distance to the nearest J-ft. mark to these points from the entry line and note whether the break-through has been driven to the right or left from the entry. Room necks may be located in the same way. It is advisable, where the entry is crooked, to note the places where the tape comes nearest and farthest from the rib. Many surveyors do not take offsets to the corners of the pillars made by the various openings, merely noting the plusses, or distance measured along the tape opposite which these openings come. When so mapped, the entries appear perfectly straight, which makes an attractive but inaccurate map. When the exact distance between stations as well as the necessary vertical angles have been taken at the time the stations were moved up, the use of a transit is unnecessary when making the entry sur- veys, but it is highly advisable to remeasure these distances as a valuable, in fact as the only possible, check on the original distance measurements until a close is made and the survey calculated. After taking the notes between the first pair of stations, those between the next pair should be taken, and similarly until the foresight man with the tape reel is at the last station. This may be anywhere from 25 to 200 ft. from the face. To get the entry line, the foresight man, carrying the reel, should be sent ahead; and when he is at the face, the tape may be brought in line by sighting over the entry sight plugs to a lamp held on the reel. After completing the side notes on one entry, those on the parallel entry or entries are taken. These notes are entered in tabular form as taken, beginning at the bottom of the page and working toward the top. The plusses, or distances from the instru- ment, are in one column and in other columns are the offsets to the corners of the openings, each placed in the horizontal line of the proper plus. SURVEYING 89 Each surveyor will have his own set of abbreviations: Common ones are Bt for break-through (or cc for cross-cut) , Rm for room, r or rb for rib Thus -f-256, 5.5 Btr, means that at 256 ft. from the station and 5.5 from the line is the corner of a break-through, which is driven to the right. Sometimes these notes are amplified and illustrated by sketches x as shown in Figs. 1 and 2. In most mines, particu- larly in the case of butt entries, only the room entry is driven on points, the air-course being kept as nearly on a parallel line as possible by main- taining a constant thickness of pillar between it and the room entry. In this case, the distance from the tape or the offset is measured not only to the edge of the cross-cut, but also to the correspon- ding edge of it on the air-course and to the far side of the air-course as well. These three measure- ments might be recorded as follows: + 254 5-26-37 and +263, 6-26-36. The plusses are at 254 and 263 ft. from the station and show that the break through is 9 ft. wide. At the first plus, the distance to the corner of the break-through is 5 ft., the distance to the corresponding corner on the air- course is 26 ft. (the pillar being 26 5 = 21 ft. thick) , and 37 ft. to the rib of the air-course, which is 37 26 = 11 ft. wide. At the inner side of the cross- in ..i. 5 AC- r ];;:.. LJ 16*61 5 - 135 -S * 3 -1106 4- -9f -6 5 -n -r FIG. 1 + */ J cut the pillar is 26- 6 = 20 ft. thick, and the air-course 36-26=10 ft. wide. The advantage in measuring continuously out from the tape is twofold: The surveyor does not have to leave the entry, and consequently has time to enter his notes in a concise and cleanly way as the foresight man does the running around and, above all, by standing on the entry he is able to keep the small tape with which the side notes are taken, exactly at right angles to the large tape; further, notes thus kept are easier to map, requiring but one setting of the scale, regardless of the number of offsets taken from any plus. It is usual to make sketches as the side notes are taken, in order to illustrate and make plain any points that might be obscure to the office man that plots the notes. Two forms of such notes are shown in Figs. 1 and 2; both are of the same entry, the air-course parallel to which is located by measurements through the break-throughs. Such notes are begun at the bottom of a page and sketched upwards in the order in which they are taken. The form shown in Fig. 2 is preferable as being the clearer. It will be noticed that in both cases the air-course is located not by continuous offsets, but by single measurements through the pillar, the disad- vantages of which method have been explained. The ends of pillars are so rarely square that it is commonly difficult to decide at just what point a break-through begins. This is illustrated at a and b, Fig. 2. The proper way to locate such a rounded pillar is to take a plus and offset at the point where the pillar begins to round (+155, a) and a second plus and offset where a sight tangent to the end of the pillar may be had ( + 157, b). The distance between the stations is al- ways noted on the sketch. In the case illustrated, the distance from the last station to the face is shown (8 ft.) beyond the figures for the length of the line. The survey of a series of rooms in which sights have been placed is a comparatively simple matter. The sight strings are lowered (the miner generally keeps them hung up against the rib), and the helper goes to the face, unwinding the 400-ft. tape as he goes. The end of the tape is held at the first or outer sight plug, the distance of which from the line of the entry was measured when the sights were placed. The transit- man, by means of the room sights, places the man at the face in line and takes the side notes in the manner explained. If the rooms have not been driven on sights, it is customary to place a tack in a tie at the mouth of each room, the tacks all being on the entry line, but at irregular distances apart as they are placed so that the instrumentman may see the face. After the tacks are lined in, their respective distances from the instrument are measured and recorded. J. :n" FIG. 2 90 SURVEYING The instrument is set over the tack at the first 1-09111, the vernier is set at the azimuth or bearing of the entry, and a backsight is taken upon some station. The foresight man unwinds the tape on his way to the face, where.he holds the reel on an X he has marked on the coal in chalk, and to which the transitman takes a sight. The of the tape being at the instrument, a line is established to the face, and the side notes may be taken as before explained. In many in- stances a line is run up every other room only (thus, up rooms 1, 3, 5, 7, etc.) the intermediate rooms being located with sufficient accuracy by offsets through the cross-cuts. It sometimes happens that practically all the rooms on an entry are so blocked with falls of slate that it is impossible to see to the face and thus sur- vey each room separately. In such a case, a line is run from the entry up some room not blocked by falls and a survey made of the faces of the rooms by running a line along them through the break-throughs. If desired, stations may be established in ties in each room near the face, and sights taken down the room until stopped by the falls; or a line may be run down every other room. Usually, offsets from the line along the face will locate the pillars and face line with sufficient accuracy for all practical purposes, particularly if a good por- tion of the rooms have been mapped from surveys made before the fall of roof took place. Level Notes. All level notes are kept as in outside work, with the exception that, as the rod is reversed in getting the elevation of a station in the roof, the record of the reading is prefixed with a minus sign. A record of such a reversed rod, when the target is 3.78 ft. below the station, is recorded 3.78. A shaft is measured (if deep) by a fine steel wire running about an accu- rately graduated wheel (a sufficient number of turns being laid to prevent slipping) and noting the number of turns before the bottom is reached. The wire may be measured before and after the operation, to insure against stretch- ing. An aneroid mining barometer, if in good condition, will give quite accurate results if a number of trips are made between top and bottom, to give an aver- age. In this case the barometer must be left quiet 10 or 15 min., to be sure that it has expanded or contracted to the proper degree. For rough measure- ments, the length of the winding rope between top and bottom is taken. By one of these methods a bench mark should be located below, connected with the outside work, and referred to tide water. The rod must be reversed to get the elevation of all stations in the roof, and all such readings are noted with the minus sign, as 4.32' (read 4.32 ft. below station). Roof stations are almost certain to settle, from the pressure of the superincumbent rocks. To check such settling, the distance from roof to floor must be accurately meas- ured. Some measure from floor to rail of track; this i,s inaccurate, as the track may be shifted or the grade changed in making repairs, or to take out a sag. Whenever a level survey is begun the distance between roof and floor should be measured to see if it agrees with the notes. If it differs, the fact should be stated under the original notes, as a check for future work. PITCHING WORK The survey of workings in highly inclined coal seams does not differ in methods from those employed in surveying mines in flat seams, but there are sundry minor modifications in detail varying from mine to mine, as peculiar or local difficulties have to be overcome. Stations. The seams are usually folded along the line of strike so that the entnes, or gangways, that are driven approximately upon a water-level, are curved and crooked to the same extent as the seam. For this reason, gang- ways cannot be driven upon sights, and stations are established as needed as the survey proceeds. As these stations are placed solely with a view to obtain- ing as long or as many sights from one point as possible and as the spads used do not have to be set exactly on line, much smaller drills and plugs may be used in pitching than in flat work. In some cases, the holes are only $ to \ in. in diameter and but \ in. to 1 in. long as a maximum. Various devices for quickly establishing these more or less temporary stations have been adopted in the anthracite regions of Pennsylvania, some of which are here given. 1. The simplest top station is a shallow conical hole, made with the point of the foresight man's hatchet, which is dug into the top rock and rotated, and is called by some a jigger station. Corps using these entirely have a jigger consisting of a steel-pointed extension rod, with an offset holding a paint brush. The rod is long enough to allow the point to , be driven into the roof at any height, and its rotation marks a circle with the brush, which is also used to mark the number beside it. Centers are set under such SURVEYING 91 stations and sights are given by another tool also called a jigger. This is an extension rod, beyond the upper end of which projects a piece of sheet iron shaped like an isoceles triangle, with the upper and smaller angle cut off so as to form an end i in. broad, and in this end is cut a U-shaped groove. The sights are given and the centers set by putting the plummet cord in this groove, and placing the end in the jigger hole in the roof. The cord must be more than twice the length of the section of the place, as it must be held in the hand, run over the jigger notch, and hung vertically to the plum- met, which must come to the floor when the stations are set. The rod and cord are held in the left hand, and the right is free to steady the bob, give sight, or set the center. ; The advantages are the quickness with which the centers are set and the sights given, and the ease with which the highest stations are reached. The disadvantages are the impossibility of making the jigger hole perfectly conical, so that the jigger can be set in the same place on two successive sights, and the plummet cord will hang exactly in the same place. 2. A twist drill ^ in. in diameter is used to make a hole in the roof; a piece of cord <>T, better, a copper wire is placed across this, and a hardwood shoe peg is driven into the hole and binds the cord tight. The plummet is tied to the lower end. A cord will soon rot, and, if in the gangway, is pulled out by the drivers for whip lashes, while the wire is more permanent; but even this will be pulled out by catching in the topping of a car in a low place. 3. The use of spads is dispensed with, and all the stations put in rock roof where possible. A i-in. twist drill makes a vertical hole 1 in. deep. Into this, when a sight is to be taken, the foresight man puts a steel clip with ser- rated edges. This is made by bending upon itself a thin piece of steel ^ in. wide. When the ends are pressed together it will go into the hole, and the spring of the sides and the serrated edges hold the clip in the hole so that it is hard to pull out. The cord passes through a hole in the center of the bend and is, therefore, in the center of the hole no matter how the clip is inserted. It is removed by pressing together the ends of the clip. This is the easiest and quickest way of working, as there is no eyehole to be freed from dirt and no knot to be tied and untied. The hanging of the plummet takes a fraction of a second, and the station will remain as long as the roof keeps up. The disadvantages are the putting of the holes inclined to the vertical by a care- less man, and the many roofs that are unfit for piercing with a twist drill. Stations are generally marked upon some regular system, as in flat work, although in some mines the objectionable practice of numbering stations at random as they happen to be placed still prevails. In the case of leased prop- erties two surveys will commonly be made, one by the operator and another by the land owner. When this happens, each corps will have its distinctive mark as, for example, the one a circle and the other a cross (+), with possibly a distinguishing letter selected from the name of the corps as a further means of identification. If both corps use the same station each will place about it its distinguishing sign and number, and the notes will state " Sta. 617 = Sta. 432 of ( ) Corps." Surveying Methods. The method of surveying gangways and keeping notes does not differ from that employed in flat seams, except from the fact that three consecutive stations not being in line, a deflection angle and bear- ing or azimuth must be read at each set up. As the grade between stations may be, in fact commonly is, pronounced, particular attention must be paid to reading the vertical angle. Parallel entries (room entry and its air-course) are commonly at such a distance above or below one another that it is not usually possible to locate the one by measurements made through the cross- cuts from the other and a separate line must be run in each. In case it is possible to locate the air-course by means of offsets from the main gangway, a clinometer, frequently a brass protractor with a plummet attached, must be hung from the stretched tape to give its angle of inclination. All such inclined offset sights must be reduced to the horizontal before being mapped. If the seam pitches more than 30, the rooms are worked with batteries; the heavy timbers forming these usually preclude the possibility of sighting from the 'gangway to the face. Work of this kind is surveyed by lines out the gangway and back through the faces of the rooms, which are generally clear of timber. The line along the face should be tied into the gangway line as soon as opportunity offers. If the seam makes much gas, sights must be taken to safety lamps unless the portable battery hat lamps are used. The latter afford a very satisfactory light and, being absolutely clean, are preferable not only to the ordinary safety lamp in gaseous mines, but to the oil lamp in any mine. 92 SURVEYING The angle of dip of the seam should be taken at each station and at inter- mediate points if it changes radically. The thickness and quality of the coal should be observed frequently and changes of importance noted on the map. Locating Pillars for Surface Support. It is customary to leave unmined pillars of coal to support important buildings, reservoirs, etc., on the surface. The usual method of locating these pillars is to extend vertical planes through the boundary lines of such objects, and leave untouched all parts of the super- incumbent beds embraced by those planes. This is accurate only when the strata are horizontal or vertical, as beds settle normally to the planes of the strata and not in a vertical line in case the open spaces are stowed. If the spaces are left open, they are first filled by falls, and then the settling goes on according to the above rule. No cut is necessary to show the method of set- tling, and the place where the bed is to be left untouched may be found as follows: Draw a vertical section through the point to be supported, and also the underlying bed on the line of the dip of the bed the section being accurately drawn to any scale. Draw through the extremities of the object to be supported, lines to the bed, which will make right angles with it. The space included will give the dimension of the pillar measured along the dip of the bed, and the dimensions of the object taken at right angles to the first plane will give the other dimension of the pillar. MINE CORPS The number of men required in making a mine survey and the nature of their duties depend on the nature of the work to be performed. If sights are to be moved up two men, the transitman and foresight man, can do the work; but if distances are to be measured, a third man is advisable to assist with the tape if time is an object. The third man is essential if stations are to be set at exact distances from the instrument. In all ordinary survey work where offsets are to be taken, four men are essential and five are advisable. There must be two men to hold the long tape between stations on the entry, and two to hold the tape with which the offsets are taken, one of whom may be the transitman, but it is better to have a special crew for taking offsets, leaving the surveyor free to record the notes, determine the position of the stations, etc. Much time will be saved if one of the four men can set up the transit and read the angles. When making a complete survey of an extensive property, particularly in pitching work where short sights are the rule and branch gangways on divers grades are common, it is a material help to place the survey stations before an attempt is made to measure the angles or distances. To do this, the transitman will require two assistants and the services of a mine foreman or other official familiar with the workings and I who will, in emergencies, hold a lamp where needed. The backsight man remains at the station from which the survey >. I . is to start and the party goes ahead to the most distant point > v ' 7 therefrom that the lamp is visible. At this point, a station is established in the roof with the drill, plug, and spad, and its proper number painted on the rib or roof. The backsight man comes up to the new station and the party g9es ahead loca- ting a second and succeeding station or stations as may be needed. Very frequently several sights must be taken from one station, a common case being that shown in the accom- panying figure, where the road forks. Here a helper is sent up each branch, the mine foreman holding his lamp at the back- sight, and the transitman shifts his position until he finds a point from which the three lamps are visible and there establishes a station. For this work the transit is not necessary, only a bucket holding the brace, and drills, plugs spads, and a hatchet, and possibly a 100-ft. tape, being taken into the mine. CARE OF INSTRUMENTS The transit should be removed from the tripod and placed in the instru- ment box with its plates undamped when not in use. When going to and from work, the transit should not be carried on the transit head, or the spindle will become sprung. Nor should it be carried with the arm crooked under the telescope as the weight comes on the axis, and that soon gets sprung so that all the adjusting in the world will not make it work right. When carried the hand, it should be reversed and the hand slipped under the compass plate and brought over so as to clamp both plates. In this way there will be no strain on any part. The person carrying the transit should be the first to SURVEYING 93 ascend a slope or any pitching place and the last to descend, so that loose stones or dirt that may be dislodged may not affect or endanger the instrument or trip the carrier. He must be sure that the tripod head is screwed firmly on the tripod. The possible slip of the instrument through not observing this caution may be a source of trouble in the failure to agree of the duplicate angles read at each station. As soon as the corps comes back from the mine, the tape must be stretched, tested, wiped, and piled. It can be inspected to see if marks are too much worn, or it stands in need of mending, the marking pot is cleared of muck, and fresh white paint is mixed, if the corps is going out in 24 hr.; the plummets will have their strings overhauled and freed from knots; hatchets will be sharpened, and axes ground, pouches overhauled, and a supply of tacks or spads taken. The transit is set up and wiped with a cloth wet with alcohol, so as to remove dirt, oil, and paint. If water has gotten between the graduated limb and compass box, the verniers must be uncovered and the whole wiped dry. If sulphureted hydrogen from the powder smoke has tarnished the silver surfaces of any of the graduated circles, it must be removed with whiting. Alcohol should be always used instead of water, as it will quickly evaporate and leave the parts dry. The telescope glasses are then wiped with soft chamois leather, and the instrument is tested for want of adjustment before it is put away in its box. How often the transit will require adjusting depends on the quality of the instrument and the care it receives when in use. When moving up sights by backsighting and plunging the telescope, the adjustment of the vertical hair must be perfect or the fpresight will be to the right or to the left of the prolongation of the line joining the backsight and instrument stations; this adjustment is, thence, of prime importance to the surveyor in flat work, who is chiefly occupied in moving up sights as the workings advance. This adjust- ment is also of importance when reading deflection angles by the methods explained. Sights may be set without regarding the adjustment of the ver- tical hair, by setting the vernier at 0, backsighting, and turning off an angle of 180, but this involves two accurate readings and settings of the yernier. Deflection angles may be determined in the same way, by subtracting the included angle from 180, and with the same objections to the method. A method sometimes employed to move up sights, which is independent of the cross-hair adjustment and does not require the reading of an angle is as fol- lows: Assume that stations numbered, say, 200 and 201 are those nearest the face and that Sta. 202 is to be placed on the line 200-201 prolonged. Set up at Sta. 200, and foresight upon Sta. 201, remove the plumb-bob and cord from Sta. 201 and set Sta. 202 at the proper distance ahead on the line thus prolonged. For plumbing wet shafts, kerosene resists the extinguishing power of water better than fish oil, and is less readily blown out by a strong ventilating cur- rent. It makes more smoke, and, in tight headings, or mines with poor ven- tilation, with a large party, fouls the air much more readily than fish oil. Some- times a mixture of the two is burnt in very drafty places, where it is hard to maintain a light. Kerosene is burned in the plummet lamp unless it is used with the safety attachment. Sweet oil, or any oil burning without smoke, must then be used. Smoke clogs the openings in the gauze, restricts the entry and escape of gases, and, especially if the gauze is damp with oil, may ignite and communicate the flame from within to the outside body of gas. TRAVERSING AND MAPPING TRAVERSING The latitude of a point is its distance north or south of some parallel of latitude, or line running east and west. The departure of a point is its distance east or west of some meridian, or line running north and south; it is the same as the longitude of the point. Latitudes are measured in a direction at right angles to the departures. The distance that one end of a line is due north or south of the other end is the difference of latitude of the two ends of the line, and is called the northing or southing, or simply the latitude of the end considered. The distance that one end of a line is due east or west of the other end is the difference in longitude of the two ends of the line, and is called the easting or westing, or simply the departure. The process of calculating and tabulating the latitudes and departures of the courses of a survey is known as traversing the survey. To do this, all distances 94 SURVEYING must either be measured horizontally or be reduced to horizontal distances by means of the vertical angle. The horizontal angles must either be read as auadrant courses, or must be reduced from azimuth to quadrant courses. Latitude-= distance X cos of bearing Departure = distance X sin of bearing Below is given, in tabular form, the calculated notes of a closed com- nass survev All the work shown should be kept in ink m the permanent, office record books. The notes in the first three columns, headed Station Bearing Distance, are the same as the corresponding columns of the held notes. If the field notes show that the distances were measured along the TRAVERSED SURVEY NOTES Latitude Departure Total Latitude Total Departure tion Bearing tance A .g ^ tn | % 3 a W S & 1-2 N35E 270.00 221 155 221 155 2-3 N 83 30' E 129.00 15 128 236 283 3-4 S57E 222.00 121 186 115 469 4-5 S 34 15' W 355.00 293 200 178 269 5-1 N 56 30' W 322.56 178 269 414 414 469 469 slope, as would be the case in an ordinary transit survey, two extra columns should be provided, one for the measured distances and another for the ver- tical angles. If the elevations are to be deduced from the vertical angles, something that is necessary if a topographic map of the property is to be made, two additional columns will be needed, in one of which should be placed the differences in elevation of consecutive stations, and in the other, the total ele- vation of each station above sea level. From the latitudes and departures of the individual stations, it is customary to determine the latitude and departure of each station with reference to the first station of the survey. These are commonly called the total latitudes and total departures, or total northings, southings, eastings, or westings, as may be. The latitudes and departures of the individual stations are calculated by the formulas given. The total latitudes and departures are obtained by adding continuously and algebraically to the assumed latitude and departure of the first station, the latitudes and departures of the individual stations. The first station is frequently called the origin of coordinates, and its northing, southing, easting, and westing are commonly taken as zero (0). As a check on entering the latitudes and departures in the right columns, it should be noted that when the bearing is less than 45, the departure is less than the latitude; and when the bearing is greater than 45, the departure is greater than the latitude. Errors in Closure. If the survey is a continuous one around a tract, and ending at the place of beginning, the sum of the northings should equal the sum of the southings, and the sum of the eastings should equal the sum of the westings. Or, in other words, the sum of all the latitudes north, should equal the sum of all the latitudes south; and the sum of all the departures east, should equal the sum of all the departures west. It is evident that by coming back to the place of beginning the surveyor has traveled the same distance north as he has south, and the same distance east as he has west. However, in practice, as has been intimated under the heading Closing Sur- veys, no such agreement is possible. In fact, should a survey actually bal- ance or close, it should be assumed that the closure is apparent and not real; the sum of the errors in one direction being exactly offset by the sum of the errors in the opposite direction. . The error in closure of a survey is the ratio that the length of the line join- ing the initial and final stations (as determined by the survey) bears to the SURVEYING 95 entire distance run. The length of this line is that of the hypotenuse of a right-angled triangle of which the errors in latitude and departure are the two sides. Thus, if the coordinates of the starting point are 0, and after running around a tract of land a distance, by survey of, say, 25,000 ft., it is found that the total eastings exceed the total westings by 4.25 ft., and that the total northings exceed the total southings by 1.5 ft., the survey will have failed to close by V4.25 2 +1.502=4.51 ft. The error in closure will be 25,000-^-4.51 = 1 ft. in 5,543ft. (about). The bearing of the line of error (as it may be called) may be found from the formula: Tan bearing err r in error in latitude l.o from which the bearing is N 70 34' E. That is to say, owing to errors in measurement, the final point instead of coinciding with the initial point, is found to be N 70 34' E, 4.51 ft. from it. Balancing Surveys. In surveys made with the compass and chain, it may be safely assumed that the failure to close is as much due to errors in angular measurement as in chaining. In this case, the latitudes and departures may each be corrected by certain amounts, some being increased and other being decreased, until a perfect balance is secured between the northings and south- ings on the one hand and between the eastings and the westings on the other by means of the following rule: Rule I. The correction to be applied to any particular latitude or departure is to the total error in latitude or departure as the corresponding distance is to the entire distance covered by the survey. Each correction is to be applied in such a way as to diminish the whole error at the particular station. In the case of surveys made with the transit, the angular measurements are highly accurate and it is very probable that errors in closing are due almost entirely to incorrect chaining. This is particularly so if the sum of the deflec- tion angles is 360 (in which case the survey closes exactly in angle) or is not more than 1' different for each mile or two (averaging, say, fourteen stations per mile) surveyed. In this case the rule for determining the corrections to be applied to each individual latitude or departure is: Rule II. The correction to be applied to any particular latitude or departure is to the whole error in latitude or departure as the corresponding latitude or depar- ture is to the arithmetical sum of all the latitudes or departures. As before, each correction should be so applied as to diminish the whole error at each station. Locating Special Work. The rules given for finding the error in closure of a survey, as well as its bearing, are applied to determine the length and bearing of a line (as that of a tunnel or entry) required to connect two points whose latitudes and departures are known. Thus, suppose that it is required to connect Sta. 57, whose latitude is 2,046,25 N and departure 18.76 E, with Sta. 49 whose latitude is 1,625.75 N and departure 159.26 E. It is apparent that Sta. 49 is 2,046.25-1,625.75 = 420.50 ft. south, and 159.26-18.76=140.50 ft. east of Sta. 57. The distance between the two stations is V420.50 2 -f- 140.50 2 = 443.35 ft. Again, _ , . difference in departures 140.5 00 . 10 Tan bearing = ,. = 77^-5. = .33413 difference in latitudes 420.5 whence the angle is 18 29'. As Sta. 49 is south and east of Sta. 57, the bear- ing and length of the line joining Sta. 57 and Sta. 49 is S 18 29' E, 443.35 ft. It must be noted that the exact tangent of 18 29' is .33427, or .00014 more than the calculated one. In the distance between the stations, 443.35 ft., a line run on a bearing of S 18 29' E will miss Sta. 49 by .06 ft. Hence, an exact closure cannot generally be obtained with an instrument graduated to minutes only. The distance between the stations may be found without having to extract the square root, the bearing having been obtained, by the formula _. difference in latitudes 420.5 - - Distance = = -^ -r^ = 443.36 ft. cos of bearing .94842 MAPPING Laying Off a Map. It is very commonly the case that a mining property has its greatest linear dimension in any other direction than an east-and-west line. Thus a property containing, say, 2,000 A., might have approximate dimensions of 2$ mi. in a general northeast and southwest direction, and of 96 SURVEYING H mi. at right angles thereto. Mine maps are required by the .laws of most states to be on a scale of 100 ft. to 1 in., although 200 ft. to 1 in. is permissible in some cases. On the larger scale, the property just described would have a northeast and southwest length of 128 in. (10 ft. 8 in.) and a length at right angles thereto of 79.2 in. (6 ft. 7.2 in.). It is apparent that if such a property is mapped with its meridian at right angles to the length of the paper (that is like ordinary maps in an atlas with the north toward the top) a goodly portion of the survey will extend both above and below the top and bottom edges of any paper now made for draftsmen's use. Such a property must be laid down with its longest dimension parallel to the longest dimension ot the paper, regardless of the direction of the meridian. To determine the best way to lay off the map on the paper, it is customary to make a skeleton map of the property on a small scale, say, on one of 1,000 ft. to 1 in. (in the foregoing case the dimensions would be 12.8 in. X 7.92 in.) and lay this upon a sheet of paper that represents, on the same scale, the paper to be used for the finished map. By shifting one upon another, a position will eventually be found where the property may be drawn upon the sheet. By pricking through with a needle point, the stations may be transferred from the skeleton map to the sheet representing the drawing paper, and the connecting lines drawn. A border should be drawn around this minature map at one-tenth the distance from the edge that the border will be from the edge of the large map. There will now be available for laying off the paper, a minature reproduction of the outlines of the finished map. To draw the coordinate lines, lay off upon the large sheet, using their location on the small map as a guide, the most easterly and most westerly corners of the property. Any other two corners will do, pro- vided they are separated by as long a distance as is conveniently possible. Connect the selected corners by a line and calculate the bearing there9f. If it is assumed that this line has a bearing of N 58 30' E, all lines making an angle of 58 30' to the left of this base will be north-and-south lines, or meridians. When mapping extensive surveys, it is a slow and usually an inaccurate process to measure from the initial station the total latitude and departure by which every other station is located, as many of the distances will be very long, from 5,000 to 10,000 ft. or more (from 50 to 100 in. on the scale of the map) ; therefore, mine maps are laid off in a series of squares 1,000 ft. (10 in.) on edge with their sides in the meridian. To locate a station whose coordinates are, say, latitude 8,250 N and departure 6,500 E, measure along the meridian marked 6,000 a distance 250 ft. north of its intersection with the parallel marked 8,000. At this point erect a perpendicular to the meridian (or draw a line parallel to the latitude) and lay off along it a distance of 500 ft. to the east. The point thus plotted will have the coordinates in question. To draw these squares, place a meridian, determined by the method ex- plained, upon the map somewhere near the middle. Upon this, mark a series of points exactly 10 in. apart. Through the extreme points draw perpendiculars to the meridian by any of the methods of geometry. Upon these parallels lay off spaces of 10 in. both east and west from the meridian and through these points draw the remaining meridians. On the most eastern and western mer- idian thus established, lay off further spaces of 10 in., the points marking which may be connected with those on the first meridian laid down upon the map, thus completing the work. These squares should be laid off in pencil and lightly inked in with the utmost accuracy. The work should be done during a single day when conditions of temperature and humidity are as nearly con- stant as possible, as atmospheric changes will cause paper to expand or con- tract and thus change the size of the squares. In the case of large properties, the proper placing of the meridians and parallels so that all the corners, etc. will come on one sheet of paper is a matter of painstaking work. Often the shifting of the meridians or parallels 1 or 2 in. either way will accomplish this much to be desired result; and this can only be done by cut-and-try methods combined with more or less calculation and recalculation of the coordinates of the extreme points as the meridians and parallels are shifted. If the map will extend over upon a second sheet, this should be laid off in squares in a sim- ilar manner to the first, and should have laid down upon it enough of the work- ings, etc., appearing last upon the first sheet, that it may be used independently of it. In other words, the second sheet of the map should overlap for 2 or 3 in. on that of the first sheet. The question of numbering the meridians and parallels or, what is in effect the same thing, determining the location of the zero of coordinates, is a matter of importance. In most maps, some one meridian will be marked 0, SURVEYING 97 those to the right of it will be designated as 1 E, 2 E, 3 E, etc., and those to the left, 1 W, 2 W, 3 W, etc. Similarly, some one parallel will be marked 0, and those above and below it will be respectively 1 N, 2 N, 3 N, etc., and 1 S, 2 S, 3 S, etc. A better plan is to call the most westerly meridian and most southerly parallel 0. In this way all the latitudes will be north and all the departures will be east, all additions made to determine the total latitudes and departures will be algebraic without shifting from one column to another and there will be but two columns for the total latitudes and departures instead of four. Under this plan, there is much less liability to error when making cal- culations involving differences in latitudes and departures, for these differences will always be obtained by subtraction and never by addition, as is fre- quently the case when the first system of numbering the meridians and parallels is used. For example, under the first system two points having latitudes of 200 N and 300 S, respectively, will differ in latitude by 200 + 300 = 500 ft.; under the second system, these same points will have latitudes of, say, 800 N and 300 N, the difference being 800-300 = 500, as before. Mapping the Field Notes. The stations made to determine the bounda- ries of the property are first placed upon the map, using the total latitude and departure of each for this purpose; the method having been described. After two consecutive stations have been plotted, as a check on the work, the distance between them should be measured. This should agree with the horizontal distance reduced from the field measurements. After the survey stations are plotted, the property corners should be mapped in the same way, checking up the plotted distance between them and the survey station from which they were determined. By joining these corners, the outer boundaries of the property will now appear upon the map. Preferably by means of a pro- tractor reading to minutes and using any convenient meridian as a base, the side shots to buildings, runs, etc., as determined from each station, should be laid off. These directions should be transferred to the proper station and the distance measurements laid off thereupon; this gives all the points taken from that station. After all the side shots are taken, the map may be inked in, provided all possible checks prove that the penciled work is correct. If a topographic map is desired, the stadia sights taken to determine the topography may be located and contours, 10, 20, 25, or 50 ft. apart drawn in. The flatter the country, the smaller should be the contour interval. In ordinary rolling country, where the contours merely serve as a guide to determine the width of pillar in the mine, a contour interval of 25 ft. suffices; in mountainous coun- try, 50 ft. is close enough. The mine workings are mapped in exactly the same way as the surface features so far as survey lines are concerned, but there is a difference in mapping, as there is in taking, the side shots. On the surface, points are determined by noting their bearing and distance from some station; underground, points are located by offsets at right angles to the line of sight and must be so mapped. Property corners are marked by a small circle in black and property lines are reasonably heavy ones joining adjacent circles, but not passing within the circumference, the exact corner being a pin point at the center of the circle. On the map should appear the bearing and length of all property lines. A description of the corner should be given as W. O. (for white oak), stone, etc. If the original corner is gone and something else is in place the description should say "W. O., now stone," or "Stone, orig. W. O.," or "Stone (W. O.)," the original corner being placed in parentheses. The boundaries of all the individual properties making up the entire tract should appear on the map, as well as the name of the owner of each and the acreage. All reservations from under which the coal cannot be mined or to which the company's rights are unusual or peculiar, must be carefully mapped. The names of the owners of adjacent properties should appear. The outcrop of all workable seams should be given in brown, as well as the location of all test openings thereon and the thickness and character of the coal. The posi- ti9n of all oil and gas wells should be accurately determined and mapped, with memoranda as to their opera'tion, production (if any) etc. Abandoned and improperly plugged wells are a constant source of danger in some parts of the country and too much time cannot be spent in accurately locating them. The base-line monuments, together with the azimuth or bearing of the line joining them should be given, as well as all meridian reference lines connected therewith. Mine workings should be shown in black, the stations being denoted by small circles in the same color. The numbers of all stations and their eleva- tion above sea level should appear. If more than one seam is worked, the 98 SURVEYING operations in the separate seams should be given a distinctive color, none of which (except the principal workings which may be shown in black) should be used in mapping any surface feature. When mapping the operations in a single seam, it is not unusual to outline the work done by different colors to represent the extraction during each semi- annual period. Thus, the workings advanced between January 1 and June 30, 1914, would be shown, say, in blue; those from July 1 to December 31, 1914, in red; those from January 1 to June 30, 1915, in green; and similarly for each succeeding period 9f 6 mo. While this serves to show the extent of the oper- ations for any semiannual peripd, and this is desirable, it makes an ugly map, and many prefer to plat the mine workings in one single color, drawing a dash across the face of the working places after each semiannual posting has been made. The date, as 6-30-1914, placed by a dash indicates the date at which the posting was made. If many seams are worked under the one property and all are platted on the same sheet, it leads to confusion and it is a better plan not to map them this way, but to make a series of property maps, one for the workings of each seam, or at the most, for the workings of two adjacent seams. Then, if it is desired to note the relationship between the workings of all the seams, a tracing may be made upon which the workings in all the seams are given. Coloring a Map. 'The survey line by which the corners were determined is frequently placed on the map in red ink. It is not necessary to give the bear- ings and distances of the lines, but the stations should be numbered and their elevation above sea level given if this has been determined. Contour lines appear in brown, those marking even hundreds of feet aboye sea level being heavier than intermediate ones. Small brooks appear as a single line of Prus- sian blue; larger ones are shown by two parallel lines; and creeks and rivers have their banks shown as they actually exist. If a creek is named, this name should appear on the map. Roads are denoted in brown and should appear in their legal width. Houses are commonly outlined in black, as are tipples, coke ovens, etc. Railroads are denoted by fine parallel lines, marked with black dashes about fg in. in length; black-and-white dashes of the same length alter- nating. It is a question whether it is advisable to tint a map with water colors or not. If the map is a final or finished one upon which no further operations will appear it is advisable to tint it properly; but in the case of a working map, there will be so many erasures as the workings advance, as pillars are drawn, as new lines of railroad are constructed, etc., that the effect of the tinting is soon spoiled. When tinting is used, the inner edge of the property lines should receive a wash in India ink (which will appear in dark gray-black) about i in. wide. Crop lines should receive a similar but narrower band in brown. Roads should have a light wash in yellow ocher, and narrow streams, those appear- ing less than 1 in. in width (100 ft. wide in nature) a light wash in Prussian blue. Large ponds and wide streams if tinted for their full width should be colored with indigo, as the Prussian blue is rather too vivid. Frequently, streams and lakes are not colored for their full width with a flat tint; instead the color is applied with the maximum intensity at the shore line, being grad- ually drawn out to nothing 1 in. or less therefrom. The projections of houses, barns, tipples, etc., should receive a light wash of crimson lake. Theoretically, unworked areas of coal should be given a flat tint of India ink, the tint being removed to correspond to the mining operations. This is, of course, not practicable, so it is customary to leave the unworked coal, white, and to color the excavations made in mining. As stated, this makes an attractive map when first completed, but as the workings advance and pillars are drawn, the scratch- ing out of previously applied tints, produces an unpleasant effect. I he paper upon which a mine map is made should be the very best eggshell, linen mounted, obtainable. When not in use it, with all other permanent records, should be kept in a fireproof vault. SURVEYING 99 DETERMINATION OF MERIDIAN LATITUDE AND LONGITUDE If a meridian, that is, a circle passing through the axis of the earth, is passed through a given point of the earth's surface, the angular distance of the point from the equator, measured on the meridian, is the latitude of that point. A plane parallel to the equator cuts the earth's surface in a circle called a par- allel of latitude. All the points on a parallel of latitude have the same latitude. The longitude of a place is the angle that the plane of the meridian of the S'ace makes with the plane of a reference meridian (usually the meridian of reenwich). This angle may be measured on the equatorial circle or on the parallel of latitude of the given place. Longitude is counted from the reference meridian toward the west. CELESTIAL SPHERE The celestial sphere is an imaginary sphere enclosing all the heavenly bodies. It is of such enormous dimensions that, in comparison with it, the earth may be considered as a mere dot. The earth's axis produced indefinitely is called the axis of the celestial sphere. This axis intersects the celestial sphere in two points, called the north pole and the south pole of the heavens. All the great circles of the celestial sphere passing through this axis are called hour circles. The circle in which the plane of the equator intersects the celestial sphere is called the celestial equator. The point on the equator that the sun in its apparent motion over the celestial sphere crosses on March 21, as it passes from the southern to the northern hemisphere, is called the vernal equinox. REFERENCE CIRCLES The accompanying illustration, which represents the celestial hemisphere, shows all the reference circles that are used for determining the position of a heavenly body. O is the position of the earth; OP, one-half of the axis of the celestial sphere, P being the north pole; VQV ' L, part of the celestial equator; X, the vernal equinox; and YXC, part of the sun's path. PX is the hour circle passing through X, called the equinoctial colure. S is any star, and PSA is the hour circle passing through it. XA is the right ascension of the star. which is the arc on the equator measured eastwards from the vernal equinox to the hour circle passing through the star. A S is the declination of the star; that is, its angular distance from the equator. The declination is considered positive when the star is north and negative when south of the equator. The complement angle of the declination, SP, is called the polar distance of the star. The zenith of a point on the earth's surface is the point Z in which the line passing through the center of the earth and the given point intersects the celes- tial sphere above the given point. The horizon is the plane NYM passing through the given point and perpendicular to this line. The celestial meridian of a given point is a great circle passing through the zenith of the point and the poles. The celestial meridian cuts the horizon in two points 2V and M, called, respectively, the north point and the south point. 100 SURVEYING A vertical circle is one that passes through the zenith and is perpendicular to the horizon. The prime vertical is the vertical circle at right angles to the meridian; it intersects the horizon in two points V and V, called the west and the east point, The altitude of a heavenly body is its angular distance DS from the horizon, measured along the vertical circle passing through the body. The zenith distance, is the angular distance SZ of the star from the zenith, measured along the same circle. The zenith distance is the complement of the altitude. The azimuth of a star is the angle in the plane of the horizon intercepted by the planes of the meridian and the vertical circle passing through the star. It is measured from the north point toward the east or from the south point toward the west. NMD is the azimuth of S, measured from the north toward the east, and MD is the azimuth of 5 when measured from the south toward the west. The hour angle of a star is the arc QA intercepted on the equator between the meridian and the foot of the hour circle passing through the star; it is measured from the meridian toward the west. TIME The passing of a heavenly body across the meridian of a place is called its culmination, or transit. It is upper or lower culmination, according as it is then occupying the highest or the lowest position with regard to the horizon. The interval of time that elapses between two successive upper or lower transits of a star over the same meridian is called a sidereal day. This day begins, for any place, when the vernal equinox crosses the meridian above the pole; this instant is called sidereal noon. Sidereal hours, minutes, and sec- onds are reckoned from to 24 hr., starting from sidereal noon. Time expressed in sidereal days and fractions (hours, minutes, seconds) is called sidereal time. Prom this, it follows that sidereal time is the hour angle of the vernal equinox; also, that the right ascension of a star is equal to the sidereal time of its transit, or culmination. For any other position of the star, the sidereal time equals the algebraic sum of the right ascension and the hour angle of the star. The interval between two successive upper transits of the sun is called a true solar day, or an apparent day. Owing to the fact that the motion of the sun is not uniform and that the solar days are not of equal duration, apparent time is not used for the ordinary affairs of life. The mean sun is an imaginary body supposed to start from the vernal equinox at the same time as the true sun, and to move uniformly on the equator, returning to the vernal equinox with the true sun. The time between two suc- cessive upper transits of the mean sun is called a mean solar day, and time expressed in mean solar days is called mean solar time, or simply mean time. This is the time shown by ordinary clocks and watches. A mean solar day is the mean of the duration of all the true solar days in a year (a year being the time in which either the true or the mean sun makes a complete circuit of the heavens). As there are 365.2422 true solar days and 366.2422 sidereal days in a year. 1 mean solar da. = 366.2422-:- 365.2422 = 1.0027379 sidereal day =24h 3 m 56.55 s , sidereal time. Likewise, 1 sidereal day = 365.2422 -J- 366.2422 = .99726957 mean solar day = 23h 56 m 4.09 s , mean solar time. The equation of time is a certain quantity that must be added algebraically to the apparent solar time to obtain the corresponding mean time. The value of this quantity for each day of the year is given in the American Ephemeris.* Civil Time and Astronomical Time. By civil time is meant the time that is usually reckoned in ordinary life. For astronomical purposes, the day is considered to begin at noon, and hours counted from to 24. When time is reckoned in this manner it is called astronomical time. The civil day begins at 12 o'clock at night, and the astronomical day begins 12 hr. later. For instance, the date October 17, 7h 14 m 3 s , astronomical time, means 7h 14 m 3 s after noon of the civil date October 17, and is in civil time, 7h 14 3 s P. M. The astronomical date February 20, 18h 6 m 12<* means 18^ 6 12" after noon *The American Ephemeris and Nautical Almanac may be obtained from the Director of the Nautical Almanac, Naval Observatory, Washington, D. C. Remittance must be made in cash or a post-office money order for $1.25. Stamps and checks are not taken. SURVEVlftG' J 101 of the civil date February 20, or 6h^6 m ISP-after Tr^iduiJht-'o* Jfelor'uArV 2i/' that is, February 21, 6h 6 12* A. M. '-,-'',' , - < ' * Longitude and Time. The mean sun describes a complete circle in 24 mean solar hours. In 1 hr. it moves over 360 ^24= 15 of arc; in 1 min. of time, over 15' of arc; and in 1 sec. of time, 15" of arc. Relation Between Time and Longitude. Let A and B be two places on the earth's surface, B being west of A. Let their respective longitudes be h a and hf,, and let the difference between h a and hi,, expressed in measure of time, be d g , Let, also, T a be the time at A when the time at B is Tb. Then, T a = T b +d p (1) and T b = T a -d ? (2) EXAMPLE 1. The longitude of Washington, west of Greenwich, is 5h 8 m 1 s ; that of San Francisco, 8b 9 m 47 3 . What is the time at: (a) Washington when it is 9h 3 m at San Francisco? (b) San Francisco when it is 19h 54 m 30 s at Washington? SOLUTION. (a) Here A, the eastern locality, is Washington and B is San Francisco; also, rH CO CD b- OS OS rH O 00 CO co g ooc ' r^lOTjtiQkCiOTjtiOT^iO-^iOTjflOrJtiCT^iCT^iC-^iC^iO ^ I CO 1C * CO W H O CO TJ< co q oo cq oo oo q rH co ic os cO C * 1C C C Tj< iC TJ< C C 5 Tjt 1C C iC CO C Tf CO M rH O CO M ^H O OS 00 b- CO C ^ CO (N <-H O OS 00 b- (NOSOqiCiCrHCOCOOt^OSrHlCOOC CDiCTjtcOCNrHOCO(NrHOOSOOb-COC-*CO : rHTjHoqqcorjjcqcDooi> : cco COlC- , ,, . . ant drive a tack in the top of a stake in line with the * Ofe [\ ' line of sight; this completes the operation. The line j V between t the two stakes is a true north-and-south | \. line, or true meridian. [ y Time of Culmination of Polaris. -The accom- \ panying table contains the times of upper culmina- \ tion of Polaris for the dates given. The lower culmi- \ nation occurs nearly lib 58 m before and after the \ upper culmination, and can be determined from the \ latter. In the table the extreme right-hand column \ contains the difference between the times of culmi- \ nation for any two succeeding days. Each difference \ applies to any day between the date horizontally \ opposite that difference in the left-hand column, \ and the following date. Thus, the difference 3.95 m , \ which is horizontally opposite January 1, indicates V that, between January 1 and January 15, the time of \ culmination decreases by 3.95 m per da. For instance, \ a the time of culmination on January 8 is obtained x by subtracting from the time of culmination for Jan- I _. a uary 1 the product 3.95 X 7 =27.65, the number ^i " \ ,' of days elapsed from January 1 to January 8 being ^/ seven. It should be borne in mind that the times given #9#per or Great Meat* in the table are mean local times counted in the astronomical way; that is, from 0^ to 24h, beginning at noon. EXAMPLE. Find the time of upper culmination of Polaris on September 6, 1913. SOLUTION. Referring to the table, Upper culmination, Sept. 1, 1913 = 14^45.3 Difference for 1 da =3.92m Correction for 5 da =3.92mX5= 19.6m Time of culmination on Sept. 6 = 14t25.7m This means that upper culmination will occur when 14h 25.7 m have elapsed since local noon Sept. 6; that is, at 2b 25.7 m A. M., Sept. 7. DETERMINATION BY OBSERVING POLARIS AT ELONGATION When a star is at its extreme westerly or easterly position, it is said to be at western or eastern elongation. This position with reference to the meridian of the place is determined by the angle that a vertical plane passing through the star and the point of observation is making with the meridian. This angle is called the azimuth of the star, and its values for Polaris, for the years 1913 to 1922 and latitudes 5 to 74, are given in the accompanying table. Polaris is at eastern elongation about 5h 55 m before it reaches its upper cul- mination; and at western elongation, 5& 55 m after upper culmination. The times of elongation can, therefore, be readily determined from those of culmi- nation taken from the table. EXAMPLE. Find the time of western elongation of Polaris on March 1, 1914. SOLUTION. On referring to the table, it is found that the upper culmination is at 2h 52.5 m , local astronomical time, or 2h 52.5 m , P. M., local civil time. Polaris is at western elongation 5h 55 m later or at 8h 47.5, p. M., local civil time. Making the Observation and Marking the Meridian. Determine the approximate time of elongation as just explained. About 20 m before that time, set the transit over a point properly marked, and level it carefully. Set the vernier at 0. Direct the telescope to the star, and, with both clamps set, follow the star by means of the lower tangent screw. If the star is approaching .. SURVEYING 104 eastern- eitmgati&m tt \nlL* Be movmg to -the right; if western, to the left. About't'ho tlmo t,t .efor-gattort, it-wfll be, noticed that the star ceases to move horizontally, and that its image appears to follow the vertical cross-hair of the instrument. The star has then reached its elongation and the observation is completed. Take the azimuth from the table. Depress the telescope, and turn it through an angle equal to the azimuth, to the west or to the east, accord- ing as the star was at eastern or western elongation. The line of sight will then AZIMUTHS OF POLARIS AT ELONGATION i Year Q li 313 1 914 1 915 1 916 1 317 1 918 1 )19 1 920 1 321 1 922 ri i-J K g S c b .s bo b G a G M .H M B) c u _c Q 2 Q Q Q 3 G 2 Qj Q 2 o c 3 C 2 Q 2 O G 5 1 9.8 1 9.5 j 9.2 1 8.8 1 8.5 1 8.2 1 7.9 1 7.6 1 7.3 1 7.0 6 9.9 9.6 9.3 9.0 8.6 8.3 8.0 7.7 7.4 7.1 8 10.2 9.8 9.5 9.2 8.9 8.6 8.3 7.9 7.7 7.4 10 1 10.6 1 10.3 1 10.0 1 9.7 1 9.3 1 9.0 1 8.7 1 8.4 1 8.1 1 7.8 12 11.0 10.7 10.4 10.1 9.7 9.4 9.1 8.8 8.5 8.2 14 11.6 11.3 11.0 10.6 10.3 10.0 9.7 9.4 9.0 8.7 16 12.3 12.0 11.7 11.3 11.0 10.7 10.4 10.1 9.7 9.4 18 13.1 12.8 12.4 12.1 11.8 11.5 11.1 10.8 10.5 10.2 20 1 14.0 1 13.7 L 13.4 1 13.0 1 12.6 1 12.3 1 11.9 1 11.6 1 11.3 1 10.9 22 15.0 14.7 14.4 14.1 13.8 13.4 13.1 12.7 12.4 12.1 24 16.0 15.7 15.4 15.1 14.8 14.5 14.1 13.8 13.5 13.2 26 17.4 17.0 16.7 16.3 16.0 15.7 15.3 14.9 14.6 14.3 28 18.8 18.5 18.1 17.8 17.4 17.0 16.7 16.3 16.0 15.7 30 1 20.3 1 19.9 1 19.6 1 19.2 1 18.9 1 18.5 1 18.2 1 17.9 1 17.5 1 17.1 32 22.0 21.6 21.2 20.9 20.5 20.1 19.8 19.4 19.0 18.7 34 23.8 23.5 23.1 22.8 22.4 22.1 21.7 21.3 21.0 20.6 36 26.0 25.6 25.2 24.9 24.5 24.1 23.8 23.4 23.0 22.6 38 28.2 27.8 27.5 27.1 26.8 26.4 26.0 25.6 25.2 24.8 40 1 30.7 1 30.3 1 30.0 1 29.6 1 29.2 1 28.8 1 28.4 1 28.0 1 27.6 1 27.2 42 33.6 33.2 32.8 32.4 32.0 31.6 31.1 30.7 30.3 29.9 44 36.7 36.3 35.8 35.4 35.0 34.6 34.1 33.6 33.2 32.8 46 40.1 39.7 39.2 38.8 38.4 37.9 37.5 37.1 36.6 36.2 48 43.9 43.4 43.0 42.5 42.2 41.8 41.3 40.8 40.3 39.9 50 1 48.1 1 47.7 1 47.2 1 46.8 1 46.3 1 45.9 1 45.4 1 44.9 1 44.4 1 43.9 52 52.9 52.4 52.0 51.5 51.0 50.5 50.0 49.5 49.0 48.5 54 58.3 57.8 57.3 56.8 56.3 55.8 55.2 54.7 54.2 53.7 56 4.4 3.8 3.3 2 2.7 2 2.2 2 1.7 2 1.1 2 0.5 2 0.0 1 59.4 58 11.3 10.7 10.1 9.6 9.0 8.4 7.8 7.2 6.6 6.0 60 2 19.0 2 18.4 2 17.8 2 17.2 2 16.6 2 16.0 2 15.3 2 14.7 2 14.0 2 J3.4 62 28.1 27.4 26.7 26.0 25.4 24.7 24.0 23.4 22.7 22.0 64 38.7 38.0 37.3 36.5 35.9 35.2 34.5 33.8 33.0 32.3 66 50.9 50.1 49.4 48.6 47.8 47.0 46.2 45.5 44.7 43.9 68 3 5.7 3 4.8 :? 4.0 3 3.1 3 2.2 3 1.3 3 0.4 59.6 58.7 57.7 70 3 22.8 3 21.8 3 20.8 3 19.9 3 18.9 3 17.9 3 16.9 3 15.9 3 15.0 3 14.0 72 45.2 44.2 43.1 42.0 41.0 40.0 38.9 37.8 36.8 35.7 74 4 12.1 4 11.0 1 9.8 4 8.7 4 7.5 4 6.4 4 5.2 4 4.1 4 3.0 4 1.8 be directed along the true meridian, and by marking another point 400 or 500 ft from that occupied by the instrument, the direction of the true meridian will be established. This is the most accurate method of determining the true meridian, and, where possible, should be used in preference to others. u** u m ?- rk L lng m numents are not commonly set in the meridian, some change in the method of making the observations from that described is necessary. Having the cross-hair on Polaris at the point of greatest elongation, SURVEYING 105 the telescope is brought down and the angle between the star and the monument is read. The telescope is inverted and again set on Polaris and the angle to the monument read. This angle may be read four or six times, even more, as the change in position of the pole star for 15 m before and after elonga- tion is not measurable by an ordinary transit. The mean of the two, four, or six readings of the angle is taken as the true angle. By making a sketch of the position of Polaris with reference to the meridian and of the position of the monuments with reference to Polaris, it will be apparent whether the azi- muth of the star is to be added to or subtracted from the angle between it and the monuments to give the azimuth of the line joining said reference points. As the determination of the meridian is of great importance it is well, unless the engineer has had experience in the work, to repeat the observations on a second night. DETERMINATION BY SOLAR OBSERVATION Formula for Azimuth of the Sun. One of the most convenient methods of determining the meridian is to measure the altitude of the sun at any hour angle with a transit. At the same time that the altitude is measured, deter- mine, also, the horizontal angle between the sun and a fixed object, or refer- ence mark. Then, the azimuth of the sun is calculated "by the formula that follows. The azimuth of the reference mark is then equal to the algebraic sum of the azimuth of the sun and the measured angle between the sun and the mark. Finally, the true north-and-south line may be located from the azimuth of the reference mark. Let a = required azimuth counted from north toward east; 2 = zenith distance of sun, which is equal to 90 minus altitude; 8 = declination of sun; and = latitude of observer; then 2 \ sin z cos Two values of will correspond to the computed sin -; one angle will be acute and the other obtuse. The acute angle should be used for morning observations and the obtuse for afternoon observations. Values of 8 and . The method just described requires that the declina- tion of the sun at the time of observation, and the latitude of the place be known. The declination of the sun for every day of the year at the instant of Wash- ington noon, together with the hourly change, is given in the Ephemeris, and has to be reduced to the time of observation as follows: Rule. Change the local time to Washington time by adding algebraically to the former the longitude of the place counted from Washington. Take from the Ephem- eris the declination corresponding to the preceding Washington noon and add algebraically the product of the hourly change by the time elapsed since Washing- ton noon. EXAMPLE. Find the true declination of the sun for 9 A. M. January 5, 1903, at Philadelphia. SOLUTION. Jan. 5, 9 A. M., civil time = Jan. 4, 21h, astronomical time. The longitude of Philadelphia is 7 m 37 8 = .127^. The Washington time corresponding to 9 A. M. is 21t-.127h = 20.873h. From the Ephemeris, the declination at Washington at noon Jan. 4 is 22 47' 43", and the hourly change is 15.06". The algebraic increase is, therefore. 15.06X20.873 = 5' 14"; thus, the declination at 9 A. M. is -22 47' 43"+5' 14"= -22 42' 29". DETERMINATION OF LATITUDE, AND CORRECTIONS FOR ALTITUDE Approximate Determination of Latitude From Polaris. In nearly all methods of determining the true meridian, the latitude of the place of obser- vation must be known, at least approximately. In the majority of cases the latitude can be taken from a map or book of reference. In case this can- not be done, a sufficiently close value may be obtained by measuring, with a transit, the altitude of Polaris, which is very nearly (within about 1) equal to the latitude of the place. This method of determining latitude is founded on the following very sim- ple and useful principle: Principle. The latitude of any place on the earth's surface is equal to the alti- tude of the pole with respect to the horizon of that place. 106 SURVEYING For more accurate work, the tables given in the Ephemeris, entitled, For Finding the Latitude by Polaris, may be used. The simple directions for using them are there given in full. Latitude by Solar Observation. Latitude may be determined by measur- ing the sun's altitude, with the sextant or transit, at the instant of its passage across the meridian; that is, at apparent noon. The time of apparent noon may be determined by adding algebraically the equation of time to the noon of local mean time, as previously explained. Then begin the observations about 15 m before apparent noon and repeat them every minute or two. At first the altitude will be increasing; then, it will be decreasing. The maximum altitude obtained will be the apparent meridian altitude. To this the correc- tions that follow must be applied, giving the true altitude. _ The true altitude is then subtracted from 90, and the remainder is the zenith distance. The latitude is then equal to the algebraic sum of the zenith distance and the declina- tion of the sun at the instant of apparent noon. Corrections for Altitude. The observed altitude of a heavenly body must be corrected for: (1) refraction, (2) parallax, and (3) semi-diameter. 1. Refraction is the change of direction of the rays of light when they pass from one medium into another of different density. Its amount for different altitudes is given in the table on page 107. It is subtractive. When the altitude is less than about 8 to 10, the refraction becomes so uncertain that the measurement is of no value for accurate work. 2. Parallax is the difference in direction of a heavenly body as actually observed and the direction it would have if seen from the earth's center. This correction is necessary when the sun is observed; its values for different alti- tudes are given in the accompanying table. It is additive. SUN'S PARALLAX IN ALTITUDE TO BE APPLIED. TO ALL MEASURED (Additive to observed altitude) Altitude Degrees Parallax Seconds Altitude Degrees Parallax Seconds Altitude Degrees Parallax Seconds 9 40 7 69 3 6 9 45 6 72 3 12 9 48 6 75 2 16 8 51 5 78 2 20 8 54 5 81 1 25 8 57 5 84 1 30 8 60 4 87 o 34 7 63 4 90 36 7 66 3 3. The correction for semi-diameter is also necessary when the sun is 1 nftT g t0 t the - aC V that *$*&* u PP er or the low er ed g e of thfdisk! Fnvf, n t he + center, is observed. This correction may be taken from the fcphemeris in the same manner as the sun's declination. For the purpose of ordinary calculations, however, this may be taken from the following table: fime of year (approx.)... Jan. 1, Apr. 1, July 1 Get 1 Sun's semi-diameter 16' 18" 16' 2" 15' 45" 16' 2" upper oneisobTerved. 11 ** * m ""* * bserved ' and Attractive when the nh Corr , ec f tions . for Observation of the Sun for Azimuth. When the sun is ?hfr7^;n r f aZ A mi i th '- a COI T ec . tion for semi-diameter must also be applied to the reading of the horizontal circle; this may be found by dividing the correc- add J ftn tli S y the * ( Sf m f of - the sun>s altitud e- This correction is to be added to the reading of the horizontal circle if the hair is placed tangent to ch-cll if t e he ge h a f ' e ! SUn A and subtract u ed ' rom the reading P of the horizontal Wh v ? 1S Pj aced + ta n g ent to the right edge of the sun. ment t r 3 g observatlon s of the sun for azimuth, the errors of adjust- b^ the Wlowfrfc, 6 "" ^ a ,? d tj.e correction for semi-diameter may be eliminated complete" ' h aSSUmes that the vertical circle of the tran sit at theVztauTmLt Se V UP f With the hori ? ontal P la *e reading when sighting uth mark. For forenoon work, the sun should be so sighted that SURVEYING MEAN REFRACTION TO BE APPLIED TO ALL MEASURED ALTITUDES (Subtractive from apparent altitude) 107 App. Alti- tude Re- frac- tion App. Alti- tude Re- frac- tion te tude Re- frac- tion App. Alti- tude Re- frac- tion App. Alti- tude Re- frac- tion 33 5 9 54 10 5 15 20 2 35 34 24 10 10 5 10 20 10 2 34 34 30 23 10 20 5 5 20 20 2 32 35 21 10 30 5 20 30 2 31 35 30 20 5 20 9 23 10 40 4 56 20 40 2 29 36 18 10 50 4 51 20 50 2 28 36 30 17 11 4 47 21 2 27 37 16 11 10 4 43 21 10 2 26 37 30 14 5 40 8 54 11 20 4 39 21 20 2 25 38 13 11 30 4 34 21 30 2 24 38 30 11 11 40 4 31 21 40 2 23 39 10 11 50 4 27 21 50 2 21 39 30 9 1 24 29 6 8 28 12 4 23 22 2 20 40 8 12 10 4 20 22 10 2 19 41 5 12 20 4 16 22 20 2 18 42 3 12 30 4 13 22 30 2 17 43 1 6 20 8 3 12 40 4 9 22 40 2 16 44 59 12 50 4 6 22 50 2 15 45 57 13 4 3 23 2 14 46 55 13 10 4 23 10 2 13 47 53 6 40 7 40 13 20 3 57 23 20 2 12 48 51 13 30 3 54 23 30 2 11 49 49 13 40 3 51 23 40 2 10 50 48 13 50 3 48 23 50 2 9 51 46 2 18 35 7 7 20 14 3 45 24 2 8 52 44 14 10 3 43 24 10 2 7 53 43 14 20 3 40 24 20 2 6 54 41 14 30 3 38 24 30 2 5 55 40 7 20 7 2 14 40 3 35 24 40 2 4 56 38 14 50 3 33 24 50 2 3 57 37 15 3 30 25 2 2 58 35 15 10 3 28 25 10 2 1 59 34 7 40 6 45 15 20 3 26 25 20 2 60 33 15 30 3 24 25 30 1 59 61 32 15 40 3 21 25 40 1 58 62 30 15 50 3 19 25 50 1 57 63 29 3 14 36 8 6 29 16 3 17 26 1 56 64 28 16 10 3 15 26 10 1 55 65 26 8 10 6 22 16 20 3 12 26 20 1 55 66 25 16 30 3 10 26 30 1 54 67 24 8 20 6 15 16 40 3 8 26 40 1 53 68 23 16 50 3 6 26 50 1 52 69 22 3 30 13 6 8 30 6 8 17 3 4 27 1 51 70 21 17 10 3 3 27 15 1 50 71 19 8 40 6 1 17 20 3 1 27 30 1 49 72 18 17 30 2 59 27 45 1 48 73 17 8 50 5 55 17 40 2 57 28 1 47 74 16 17 50 2 55 28 15 1 46 75 15 4 11 51 9 5 48 18 2 54 28 30 1 45 76 14 18 10 2 52 28 45 1 44 77 13 9 10 5 42 18 20 2 51 29 1 42 78 12 18 30 2 49 29 30 1 40 79 11 9 20 5 36 18 40 2 47 30 1 38 80 10 18 50 2 46 30 30 1 37 81 9 4 30 10 48 9 30 5 31 19 2 44 31 1 35 82 8 19 10 2 43 31 30 1 33 83 7 9 40 5 25 19 20 2 41 32 1 31 84 6 19 30 2 40 32 30 1 30 86 4 9 50 5 20 19 40 2 38 33 1 29 88 2 19 50 2 37 33 30 1 26 90 108 SURVEYING it occupies position 1, Fig. 1, with reference to the cross-hairs; the time, ver- tical angle, and horizontal angle are noted. Then the upper plate is loosened, the instrument turned 180 in azimuth, the telescope inverted, and the sun . sighted again, as in position 2. In position 1 , the sun is moving toward both hairs; in position 2, the telescope should be set approximately as shown by the dotted circle, so that the sun will clear both hairs at the same instant. For rfffernoon FIG. 1 FIG. 2 afternoon work, the positions shown in Fig. 2 should be used. The observa- tions are taken in pairs; if the second observation of a pair cannot be obtained promptly after the first one (owing to a passing cloud, or some other cause), the first must be ignored and considered as useless. It should be noted that the reversal of the transit between the observations eliminates the index error of the vertical circle, the error of level in the horizon- tal axis of the telescope, and the error of collimation of the telescope. By sighting in diagonal corners of the field of view and taking the mean of the obser- vations, the corrections (both horizontal and vertical) due to the semi-diameter of the sun are eliminated. To simplify the notes, 180 should be added to (or subtracted from) the horizontal plate reading when the instrument is inverted. EXAMPLE. The following measurements were taken in the manner just described. The four means of the circle readings were formed in the field. The declination of the sun was 9 30' 5", and the approximate latitude +39 57'. Find the azimuth of the reference mark. Telescope Time P. M. Vertical Circle Horizontal Circle Direct 3:27 19 39' 00" 99 52' 00" Inverted 3-29 19 52 00 99 49 00 Mean 3:28 19 45 30 99 50 30 Direct 3:32 18 46 00 100 55 30 Inverted . . . 3:34 19 3 00 100 49 00 Mean 3-33 18 54 30 100 52 15 Direct . . 3-36 18 4 30 101 46 00 Inverted . . . 3:38 18 23 30 101 35 00 Mean 3-37 18 14 00 101 40 30 Direct 3-40 17 26 30 102 29 30 Inverted . 3-42 17 43 00 102 21 00 Mean 3-41 17 34- 45 102 25 15 SOLUTION. Mean of the four vertical circle readings . 18 37' 11 Refraction _2 48 Parallax True altitude of center 18 34' 31" Zenith distance = 90- true altitude .' . .' 71 25' 29" To find the azimuth of the sun: 3 = 71 25' 29"; 4> = 39 57' 0"; 5= T 9 30' 5"; J( 8 +$+) = 50 56' 12"; iOH-0-8) = 60 26' 17". Sub- stituting these values in the formula for the azimuth of the sun. 50 56' 12" sin 60 26' 17" sin 71 25' 29" cos 39 57' SURVEYING 109 The two values of fa are 60 17' 15" and 119 42' 45" ( = 180- 60 17' 15"). As the observations were made in the afternoon, the obtuse angle should be used. This gives = 2X119 42' 45" = 239 25' 30". The mean of the four horizontal readings is 101 12' 8". Subtracting this from the azimuth of the sun, the azimuth of the reference mark is found to be 239 25' 30" 101 12' 8' = 138 13' 22". RAILROAD SURVEYING DEFINITIONS OF CIRCULAR CURVES The line of a railroad consists of a series of straight lines connected by curves. Each two adjacent lines are united by a curve having the radius FIG. 3 best adapted to the conditions of the surface. The straight lines are called tangents, because they are tangent to the curves that unite them. Railroad curves are usually circular and are divided into three general classes, namely, simple, compound, and reverse curves. A simple curve is a curve having but one radius, as the curve AB, Fig. 1, whose radius is AC. A compound curve is a continuous curve composed of two or more arcs of different radii, as the curve CDEF, Fig. 2, which is composed of the arcs CD, DE, and EF, whose respective radii are GC, HD, and KE. In the general class of compound curves may be included what are known as easement curves, transition curves, and spiral curves, now used very generally on the more impor- tant railroads. A reverse curve is a continuous curve composed of the arcs of two circles of the same or different radii, the centers of which lie on opposite sides of the curve, as in Fig. 3. The two arcs composing the curve meet at a common point or point of reversal M, at which point they are tangent to a common line perpendicular to the line joining their centers. Reverse curves are becoming less common On railroads of standard gauge. GEOMETRY OF CIRCULAR CURVES The following principles of geometry are of special importance as relating to curves: 1. A tangent to a circle is perpen- dicular to the radius at its tangent point. Thus, in Fig. 4, AF is perpen- dicular to BO at its tangent point B, and ED is perpendicular to CO at C. 2. Two tangents to a circle from any point without the circle are equal in length, and make equal angles with the chord joining their points of tan- gency. Thus, BE and CE are equal, and the angles EEC and ECB are equal. 3. An angle not exceeding 90 formed by a chord and the tangent at one of its extremities, is equal to one-half the central angle subtended by the chord. Thus, the angle EBC = ECB = * BOC. 4. An angle not exceeding 90 having its vertex in the circumference of a circle and subtended by a chord of the circle, is equal to one-half the central angle subtended by the chord. Thus, the angle GBH, whose vertex B is in the 110 SURVEYING circumference, is subtended by the chord GH and is equal to one-half the cen- tral angle GOH, subtended by the same chord GH. 5 Equal chords of a circle subtend equal angles at its center and also in its circumference, if the angles lie in corresponding segments of the circle. Thus if BG, GH, HK, and KC are equal, BOG = GOH, GBH = HBK, etc. 6 ' The angle of intersection FEC of two tangents of a circle is equal to the central angle subtended by the chord joining the two points of tangency. Thus, the angle CEF = BOC. 7 A radius that bisects any chord of a circle is perpendicular to the chord. 8. A chord subtending an arc of 1 in a circle having a. radius = 100 ft. is very closely equal to 1.745 ft. ELEMENTS AND METHODS OF LAYING OUT A CIRCULAR CURVE The degree of curvature of a curve is the central angle subtending a chord of 100 ft. Thus, if, in Fig. 4, the chord BG is 100 ft. long and the angle BOG is 1 the curve is called a one-degree curve; but if, with the same length of chord, the angle BOG is 4, the curve is called a four-degree curve. The deflection angle of a chord is the angle formed between any chord of a curve and a tangent to the curve at one extremity of the chord. It is equal to one-half the central angle subtended by the chord. The deflection angle for a chord of 100 ft. is called the regular deflection angle, and is equal to one-half the degree of curvature. The deflection angle for a subchord that is, for a chord less than 100 ft. is equal to one-half the degree of curvature multiplied by the length of the subchord expressed in chords of 100 ft. The length c of a sub- chord or of any chord is given by the formula in which c = 2R sin D R = radius; D = deflection angle of that chord. Relation Between Radius and Deflection Angle. From the formula just given, _ c 2smD If Dioo is the deflection angle for a chord of 100 ft., then g_ 50 /V ~: - ^r sin Dim For a 1 curve, Dioo = 30' and R = 5,730, nearly. For curves less than 10, the radius may be taken as ' , in which DC is the degree of curvature. The DC accompanying table gives the length of the radius, in feet, for degrees of curva- ture ranging by intervals of 5' and 10' from 0' to 20. Tangent Distance. The point where a curve begins is called the point of curve, and is designated by the letters P. C.; and the point where the curve terminates is called the point of tangency, and is designated by the letters P. T. The point of intersection of the tangents is called the point of intersection; it is designated by the letters P. I. The distance of the P. C. or P. T. from the P. I. is called the tangent dis- tance, and the chord connecting the P. C. and P. T. of a curve is commonly called its long chord. This term is also applied to chords more than one sta- tion long. If / denotes the angle of intersection and R the radius of the curve, then the tangent distance Laying Out a Curve With a Transit. When the angle of intersection / has been measured and the degree of curve decided upon, the radius of the curve can be taken from the Tablebf Radii and Deflections or it can be figured by the formula 5,730 *"~nT The tangent distance is then computed and measured back on each tangent from the P. I., thus determining the P. C. and P. T. Subtracting the tangent distance from the station number of the P. I. will give the station number of the P. C. Ordinarily, this will not be an even or full station. The length of the curve is then computed by dividing the angle / by the degree of curve, the quotient giving the length of the curve in stations of 100 ft. and decimals thereof. After having found the length of the curve, compute the deflection angles for the chords joining the P. C. with all the station points; set the transit at the P. C.; set the vernier at 0, sight to the intersection point, and turn off SURVEYING 111 1U93UBX OOCOt > -OlCOOi'oO''^OOC -rHCOO'^OiCOOOC s }SOrHiOO^t ( OOCOt N -rHCOO 1 ^ )cocococococococococococococococococococococococoiM(N^-^rHOOCD ;i>coo3C5qrH(N(NeO't>ciocot^t>;aoo5qqrH O>OO'OOiOOiCOiOO>OOiCOiOO i-l r-4 .OOQCO5OO'-i( -J rH rH rH rH rH rH (N (N (N IM' ODiO iO*TjTTir^"^Co"co"co"co"co"ct^l>t>t^t^I^l>t>I>l^l>l>I>I>t>I>t^t^t>l>l>-i^C^t-t^l>t^I>l>t> II II CC ^D < I>t^J OS II I>00 Wfi 140 SURVEYING BAROMETRIC LEVELING Of the two types of barometer in general use, the mercurial barometer is better adapted for work at permanent stations, and the aneroid barometer, shown in the accompanying figure, by reason of its portability, is better suited for use in the field. In the barometer, the difference in the pressure of the air at two different stations not in the same horizontal plane, is made the basis for measuring the difference in their elevation. The aneroid barometer con- sists of a circular metallic air-tight box, either of brass or aluminum (because of its lightness). One side is covered with a thin corrugated plate and only enough air is left within the box to compensate for the diminished stiffness of the cover at higher temperatures. This cover rises or falls as the outer pressure changes, and this motion is greatly magnified by a series of levers and is transmitted to a pointer moving over a scale on the circumference of the outer face. This scale is commonly doubly graduated. The inner scale is graduated by inches, tenths, and hundredths, to correspond with the gradu- ations of a standard mercurial barometer. The outer scale is graduated in thousands, hundreds, and tens of feet, indicating elevations above sea level corresponding to the atmospheric pressures recorded by the inner scale. The fineness of these outer graduations varies, the ordinary aneroid reading direct to 10 ft. and by estimation to, say, 2 ft., while very large forms of the instrument are provided with a vernier, magnifying glass, etc., by which they may be read to single feet. Such refine- ment in reading is unnecessary, as in- strument and weather irregularities introduce much greater uncertainties than those caused by too coarse gradu- ating. In some aneroids the two sets of graduations are fixed, the zero of the altitude scale being opposite the 31-in. mark of the mercurial scale, and this relation cannot be changed, but in most instruments of this kind the zero may be shifted either by turning an arrange- ment like the stem of a watch or by turning the milled edge of the aneroid itself. The zero of the altitude scale may be made to coincide with either the 30- or 31-in. mark of the mercurial scale, but whichever mark is decided on by the instrument maker must always be used. That this is the case will be obvious from the table of Barometric Elevations, which shows that a difference of 1 in. in the length of the mercurial column between 29 and 30 inches corresponds to a difference of 924 ft. in elevation, whereas a difference of 1 in. of mercury between 13 and 14 in. corre- sponds to a difference of 2,020 ft. in elevation. Hence, as the length of the altitude scale corresponding to a difference in elevation of 1,000 ft. is not uniform, any shifting of the zeros of the two scales will bring inharmonious graduations opposite one another. Aneroids vary in size from 1| to 2 to 3 in. in diameter for the standard forms up to 5 in. in diameter for the larger ones provided with a vernier, etc. They are commonly graduated from 31 in. down to 27, 25, 21, 19, 17, and 14 in. of mercury, corresponding to approximate elevations of from 1,000 ft. below sea level to 3,000, 5,000, 10,000, 12,000, 16,000, and 20,000 ft. above the same. The larger barometers are no more accurate than the smaller ones and nothing is gained by having them graduated to record smaller pressures (greater elevations) than those prevailing where the instrument is to be used. Ihus, east of the Mississippi River, a 2-in. or 2$-in. aneroid graduated from 27 to 32 in. (corresponding to elevations of 3,000 ft. above to 2,000 ft. below sea level), will answer for all purposes of the coal-mining engineer, except for exploratory work in the highest mountains of the Carolinas, etc. A barometer reading to 17 in. (about 16,000 ft.) will answer for all parts of the continental SURVEYING 141 United States, as the highest peaks of the Rocky Mountains are but little over 14,000 ft. high. It must be remembered that the less the pressure (the greater the altitude) the barometer will record, the finer are the graduations on both scales and, consequently, the more difficult is precise reading. A small screw in the center of the back permits the index pointer to be accurately adjusted to correspond with the reading of a standard mercurial barometer. This adjustment is originally made by the instrument maker, but the aneroid should be compared from time to time with a standard barom- eter at some station of the United States Weather Bureau, 9r elsewhere. The word compensated stamped on the face of an aneroid barometer does not mean that in determining elevations differences in temperature are not to be considered, but only that the instrument reads correctly at all temperatures and that no allowance need be made for the effect of changes in temperature upon the instrument itself. Too much reliance must not be placed on the accuracy of elevations as determined by the aneroid. All this instrument does is to measure the pressure of the air at a given place at a certain time. As this pressure must and does vary at the same place as the weather changes, it must be apparent that the difference in elevation between two distant points can be determined with even approximate accuracy only when two barometers are used and which are read simultaneously at the two points in question. At sea level, 1 in. of the mer- curial column corresponds to a difference in elevation of about 900 ft. Changes of -fa i n - frequently take place in 1 hr., & in. in 1 da., and in event of storms, ranges of 1 in. are not unusual. Thus, as fa in. represents about 90 ft. of elevation, a single reading of the barometer may give an elevation for a place 900 ft. greater or less than the true one under unfavorable atmospheric condi- tions, and one of as much as 100 ft. under the best. On the other hand, if the barometer is read two or three times daily for a period of 1 yr. or more, the temperature being noted at the same time and the proper corrections made, a very fair idea may be obtained as to the difference in elevation between the station in question and that of any other station at which simultaneous obser- vations have been made. Thus, the daily readings may be made by the engineer at some isolated station and their mean for a period of time compared with those made at any station of the United States Weather Bureau any number of miles distant. Barometric Formulas.* The general formula for obtaining the difference of elevation between two points is, z = 60,520[l + .001017(/-r-r-64)] log ^ n in which z = difference of elevation of the two points; h and * = reading of barometer and thermometer at upper station; H and T = reading of barometer and thermometer at lower station. This equation may be referred to an approximate sea level (height of mer- curial barometer 30 in. instead of 29.92 in.) and to a mean station temperature of 50 F., that is t + T is made equal to 100 F., in which t and T may have any values as long as their sum equals 100 F. Making the substitutions on on 2 = 62,737 log ^-62,737 log ^ n a. The accompanying table of Barometric Elevations, from the United States 30 Coast and Geodetic Survey, contains values for 62,737 log -p for all readings n of the aneroid from 13 to 31 in. for use in connection with the foregoing formula, no allowance being made for the amount of aqueous vapor in the air. At other temperatures and for an assumed average humidity a correction obtained from the table of Corrections for Temperature and Humidity must be applied to the difference in eleyation as obtained from the first table. Thus, if A is the difference in elevation obtained from the table of Barometric Elevations, and C the correction for temperature and humidity from the second table, z = A (1+Q EXAMPLE. The means of the readings of the barometer and the thermom- eter at the summit and base of a mountain were: Summit, barometer 17.92 in., thermometer 26 F.; base, barometer 24.15, thermometer 64 F. If the * Adapted from The Theory and Practice of Surveying, by J. B. Johnson, published by John Wiley & Sons, New York City. 142 SURVEYING BAROMETRIC ELEVATIONS* h Inches A Feet Differ- ence for .01 Feet h Inches A Feet Differ- ence for .01 Feet h Inches A Feet Differ- ence for .01 Feet 13.0 13.1 13.2 13.3 13.4 13.5 13.6 13.7 13.8 13.9 14.0 14.1 14.2 14.3 14.4 14.5 14.6 14.7 14.8 14.9 15.0 15.1 15.2 15.3 15.4 15.5 15.6 15.7 15.8 15.9 16.0 16.1 16.2 16.3 16.4 16.5 16.6 16.7 16.8 16.9 17.0 17.1 17.2 17.3 17.4 17.5 17.6 17.7 17.8 17.9 18.0 18.1 18.2 18.3 18.4 22,785 22,576 22,368 22,162 21,958 21,757 21,557 21,358 21,160 20,962 20,765 20,570 20,377 20,186 19,997 19,809 19,623 19,437 19,252 19,068 18,886 18,705 18,525 18,346 18,168 17,992 17,817 17,643 17,470 17,298 17,127 16,958 16,789 16,621 16,454 16,288 16,124 15,961 15,798 15,636 15,746 15,316 15,157 14,999 14,842 14,686 14,531 14,377 14,223 14,070 13,918 13,767 13,617 13,468 13,319 -20.9 20.8 20.6 20.4 20.1 20.0 19.9 19.8 19.8 19.7 19.5 19.3 19.1 18.9 18.8 18.6 18.6 18.5 18.4 18.2 18.1 18.0 17.9 17.8 17.6 17.5 17.4 17.3 17.2 17.1 16.9 16.9 16.8 16.7 16.6 16.4 16.3 16.3 16.2 16.0 16.0 15.9 15.8 15.7 15.6 15.5 15.4 15.4 15.3 15.2 15.1 15.0 14.9 14.9 19.0 19.1 19.2 19.3 19.4 19.5 19.6 19.7 19.8 19.9 20.0 20.1 20.2 20.3 20.4 20.5 20.6 20.7 20.8 20.9 21.0 21.1 21.2 21.3 21.4 21.5 21.6 21.7 21.8 21.9 22.0 22.1 22.2 22.3 22.4 22.5 22.6 22.7 22.8 22.9 23.0 23.1 23.2 23.3 23.4 23.5 23.6 23.7 23.8 23.9 24.0 24.1 24.2 24.3 24.4 12,445 12,302 12,160 12,018 11,877 11,737 11,598 11,459 11,321 11,184 11,047 10,911 10,776 10,642 10,508 10,375 10,242 10,110 9,979 9,848 9,718 9,859 9,460 9,332 9,204 9,077 8,951 8,825 8,700 8,575 8,451 8,327 8,204 8,082 7,960 7,838 7,717 7,597 7,477 7,358 7,239 7,121 7,004 6,887 6,770 6,654 6,538 6,423 6,308 6,194 6,080 5,967 5,854 5,741 5,629 -14.3 14.2 14.2 14.1 14.0 13.9 13.9 13.8 13.8 13.7 13.6 13.5 13.4 13.4 13.3 13.3 13.2 13.1 13.1 13.0 12.9 12.9 12.8 12.8 12.7 12.6 12.6 12.5 12.5 12.4 12.4 12.3 12.2 12.2 12.2 12.1 12.0 12.0- 11.9 11.9 11.8 11.7 11.7 11.7 11.6 11.6 11.5 11.5 11.4 11.4 11.3 11.3 11.3 11.2 25.0 25.1 25.2 25.3 25.4 25.5 25.6 25.7 25.8 25.9 26.0 26.1 26.2 26.3 26.4 26.5 26.6 26.7 26.8 26.9 27.0 27.1 27.2 27.3 27.4 27.5 27.6 27.7 27.8 27.9 28.0 28.1 28.2 28.3 28.4 28.5 28.6 28.7 28.8 28.9 29.0 29.1 29.2 29.3 29.4 29.5 29.6 29.7 29.8 29.9 30.0 30.1 30.2 30.3 30.4 4,968 4,859 4,751 4,643 4,535 4,428 4,321 4.215 4,109 4,004 3,899 3,794 3,690 3,586 3,483 3,380 3,277 3,175 3,073 2,972 2,871 2,770 2,670 2,570 2,470 2,371 2,272 2,173 2,075 1,977 1,880 1,783 1,686 1,589 1,493 1,397 1,302 1,207 1,112 1,018 924 830 736 643 550 458 366 274 182 91 00 - 91 181 271 361 -10.9 10.8 10.8 10.8 10.7 10.7 10.6 10.6 10.5 10.5 10.5 1.04 10.4 10.3 10.3 10.3 10.2 10.2 10.1 10.1 10.1 10.0 10.0 10.0 9.9 9.9 9.9 9.8 9.8 9.7 9.7 9.7 9.7 9.6 9.6 9.5 9.5 9.5 9.4 9.4 9.4 9.4 9.3 9.3 9.2 9.2 9.2 9.2 9.1 9.1 9.1 9.0 9.0 9.0 Q 18.5 13,172 24.5 5,518 30.5 451 c q 18.6 13,025 24.6 5,407 30.6 540 18.7 18.8 18.9 12,879 12,733 12,589 14.6 14.4 -14.4 24.7 24.8 24.9 5,296 5,186 5,077 11.0 10.9 -10.9 30.7 30.8 30.9 629 717 805 8.8 8.8 - 8.8 "Calculated for barometer at sea level = 30 in. and a mean temperature of 50 F. SURVEYING CORRECTIONS FOR TEMPERATURE AND HUMIDITY 143 T+t F. C T + t F. C T+t F. C -.1025 60 -.0380 120 + .0262 5 .0970 65 .0326 125 .0315 10 .0915 70 .0273 130 .0368 15 .0860 75 .0220 135 .0420 20 .0860 80 .0166 140 .0472 25 .0752 85 .0112 145 .0524 30 .0698 90 .0058 150 .0575 35 .0645 95 - .0004 155 .0626 40 .0592 100 + .0049 160 .0677 45 .0539 105 .0102 165 .0728 50 .0486 110 .0156 170 .0779 55 .0433 115 .0209 175 .0829 60 - .0380 120 + .0262 180 +.0879 elevation of the base was 6,025 ft. above sea level, what was the elevation of the summit? SOLUTION. From the first table, Height for 17.92 in. = 14,039.6 ft. Height for 24. 15 in. = 5,910.5ft. Approx. difference in elevation = 8,129.1 ft. As r+* = 90, from the second table, C= -.0058, and 2 = 8,129.1 X(l-. 0058)= 8,082ft. Elevation of base = 6,025ft. Elevation, top of mountain = 14,010 ft. Use of Barometer. The mining engineer ordinarily has but one aneroid and this is not commonly provided with a thermometer. With a single instru- ment reliable results are difficult to obtain, and depend as much on good and uniform weather conditions as on the skill and carefulness of the engineer. In fact, the results obtained during storms, whether of wind or rain, are not to be relied on at all. The single aneroid, then, should be used only when weather conditions are of the best. In the morning, before starting out, its reading should be noted and recorded. If a thermometer is available, it, too, should be read. As the aneroid is usually employed in exploratory work in which more or less time is required to examine various coal openings, it should be read a few minutes after reaching an opening and again on leaving, the times and temperatures being noted as well. After the examination of one opening is completed, the engineer should hasten as rapidly as possible to the next; that is, he should move rapidly Trom place to place but should remain a sufficient time at each to estimate the changes in pressure (and consequently in apparent elevation) that are taking place. By taking two observations at each opening at intervals of, say, 5 hr., a correction curve showing the changes in pressure may be worked out by means of which an allowance may be made for these changes while the barometer is being carried from place to place. Thus, a reading at Sta. A at 9.15 A. M., showed an elevation of 810 ft., and a reading at Sta. B at 9.30 A. M. showed one of 860 ft., and a second at B at 10 A. M. indicated 875 ft. This last reading shows a change in apparent elevation of 15 ft. in 30 min., or at the rate of .5 ft. per min. The apparent difference in elevation between A and B (first readings) is 50 ft., but a part of this difference is due to a change in the atmospheric pressure. The two readings at Sta. B show that the elevations are apparently increasing at the rate of .5 ft. per min. ; therefore, as it took 15 min. to go from A to B, the elevation of B over A apparently increased 7.5 ft. Hence, the actual difference in elevation between A and B is not 50 ft. but 50 7.5 = 42.5 ft. Very satisfactory results may be obtained in this way; and if the time between stations is short, corrections for changes in temperature, etc., need not be made, provided the difference in 144 SURVEYING elevation is not great. By taking double readings at each station, a con- tinuous curve can be worked out and applied to correcting the day's observa- tions. If possible, the aneroid should be reread at the various openings on the way home, and the mean of the afternoon and morning readings taken as the true reading. The instrument should be read upon reaching the starting point at night and again when leaving the next morning. When two barometers are available, their readings are compared at start- ing, one being carried into the field and the other retained at headquarters where it is read by an assistant throughout the day at intervals of 10 or 15 min., a record being kept of the time, temperature, and pressure. The field man, then, need take but one reading at a station, preferably just before leaving, and should likewise note the temperature and time. These double readings, unless the field-man is so far from the base that weather conditions are markedly different, afford a complete check on fluctuations in pressure due to changed atmospheric conditions. Care of the Barometer. The aneroid should not be removed from its case; should not be subjected to violent jars; nor exposed to or read while affected by artificial heat. It should be read in a horizontal position and on sunny days should be allowed to remain in the shade for, say, 5 min. before being read, that all its parts may have time to assume the temperature of the air at the station. PRACTICAL PROBLEMS IN SURVEYING 1. To Prolong a Straight Line. Let AB, Fig. 1, be a straight line whose position on the ground is fixed by stakes set at A and B, and let it be required A n f, to prolong the line to C. This _ J. can ke done in two ways; namely, by foresight only, or by backsight and foresight, the FIG. 1 latter method being commonly called backsight. By Foresight. The transit is set over the point at A , and the line of sight directed to a flag held at B; if the point C is to be set at a given distance from B, the chainmen measure the required distance, the head chainman being kept in line by the transitman. When the required distance has been measured, the point C, which evidently lies in the prolongation of A B, is marked by a stake or otherwise. By Backsight. The transit is set over the point at B and a sight taken on a flag held at A. The telescope is then plunged so that it is directed along the prolongation of A B. Any re- quired distance BC may then be measured from B in the direction indi- cated by the line of sight. 2. To Run a Line Over a Hill When the Ends of the Line Are Invis- ible From Each Other. The points A and B, Fig. 2, are supposed to be on the opposite sides of a hill, and to be invisible from each other. It is desired to run a line between them, or to locate S9me intermediate points. Having set two poles at A and B, two flagmen with poles station them- selves at C and D, approximately in line with A and B, and in such positions that the poles at B and D are visible from C, and those at C and A are visible from D. The flagman at C lines in the pole at D between C and B, and then the flag- man at D lines in that at C between D and A. Then the flagman at C again lines in that at D, and so on until C is in the line between D and A at the same time that D is in line between C and B. The points C and D will then be in line with A and B. 3. To Erect a Perpendicular to a Line at a Given 5^J'"~"*i*J lt be required to erect a perpendicular to th , e lme AB at the P int B > Fi e- 3. A triangle whose are in the proportion of 3, 4, and 5 is a right ; for 5' = 4*+3'. The following 3O - J8 FIG 3 .. ' mptl'; H = . e oowng method is based on this principle: Lay off on BA a distance BC of 30 ft. (or thl'n-n t-Ttf r 1 ^ !^ 6 Cham at one of the extremities as C, and the end of link at the other extremity B. Hold the end of the fiftieth link th the SURVEYING 145 and draw the chain until both parts are taut. The point D where the end of the fiftieth link is held will then be a point in the perpendicular, and the direc- tion of the latter will therefore be BD. The distance BC may be any other convenient multiple of 3. In general, if BC is denoted by 3a, BD must be 4a, and CD must be 5a. Thus, BC may be made equal to 21 ( = 3X7) li.; in which case BD must be 4X7 = 28, and CD must be 5 X 7 = 35 li. As 35 + 28 = 63, one end of the chain must be fixed at one of the extremities of BC, the end of the sixty-third link at the other extremity, and the chain pulled from the end of the thirty-fifth link until both parts are taut. 4. To Determine the Angle Be- tween Two Lines. Let AD and AE, Fig. 4, be two lines on the ground. C FIG. 4 To determine the angle DAE, measure off from A on AD and AE equal distances AB and AC. Measure the distance BC. Then the angle DAE is calculated from the relation EXAMPLE. If AB and AC are each 100 ft. and BC is 57.6 ft., what is the value of the angle DAE? SOLUTION. Substituting the values of BC and A B in the formula, 44'X2 = 33 28'. ~- = . 28800; whence, %DAE = 16 44'. nearly; and, therefore, DAE 5. To Find the Distance of an Inaccessible Point. Case I. Let it be required to determine the distance from the point B to an inaccessible point P, Fig. 5. Measure BC in any convenient direc- tion and run a line A'D' parallel to BC. Measure AD, the distance between the points where the lines PB and PC intersect A'D'. Measure also AB. Then, ABXBC BP= AD-BC EXAMPLE. If, in Fig. 5, C=100 ft., AB = 52.4 ft., and AD = 124.2 ft., what is the dis- tance BPJ SOLUTION. Substituting these values in the formula, 52.4X100 Case II. Measure a horizontal base line AB, Fig. 6, and take the angles formed by the lines BAC and ABC, which gives two angles and the included side. Assuming the angle A to be 60, the angle B 50, and the side AB = 50Q ft., angle C= 180-(60+50) = 70. Then, sin 70 : AB = sin A : BC, and sin 70 : AB = sin B : AC: or, .939693 : 500 = .866025 : BC.or 460.8+ , and .939693 : 500 = .766044 : AC, or 407.6 + . By logarithms: Log 500= 2.698970 Log sin 60= 9.937531 12.636501 Log sin 70= 9.972986 2.663515 = log of 460.8 + . FIG. 6 Log 500= 2.698970 Log sin 50= 9.884254 12.583224 Log sin 70= 9.972986 2.610238 = log of 407.6 +. 146 SURVEYING 6. To Determine the Distance Between Two Points Invisible From Each Other or Separated by an Impassable Barrier. Case I. Let it be required to find the distance between two points A and B, Fig. 7, that are invisible from each other. First run a ran- dom line AD' in such a manner that it will pass TJ^~ ^_ . as near B as can be es- FlG. 7 ^- timated. From B drop a perpendicular BD on A D' t and compute the required distance A B by the formula EXAMPLE. If, in Fig. 7, the distance AD is 206.1 ft. and the distance BD is 35.1 ft., what is the distance from A to Bl SOLUTION. Here A D = 206.1 and BD = 35.l; therefore, substituting in the formula, AB= V 206.12+35.12 = 209.1 ft. Case II. Select any convenient station, as C, Fig. 8, measure the lines CA and CB, and the angle included between these sides, so as to obtain two sides and the included angle. Assuming the angle C to be 60, the side CA, 600 ft., and the side CB, 500 ft., the following formula is obtained: CA+CB : CA-CB = tan 4 : tan ^. 180 -60 Then, A+B -, or 60. -; or, 1,100 : 100 = 1.732050 : .157459, Then, 1,100 : 100 = tan 60 : tan a or tangent of = , or 8 57'. Then, 60+8 57' = 68 57', or angle B, and 60 - 8 57' = 51 03', or angle A , Having found the angles, find the third side by the same method as case II, of problem 5. The foregoing formula, worked out by logarithms, is as follows: Log 100= 2.000000 Log tan 60 = 10.238561 Log 1.100 12.238561 3.041393 9.197168 = log tan of -, or 8 57'. Then, 60+8 57' = 68 57', or angle B, and 60 -8 57' = 51 03', or angle A NOTE. The greater angle is always opposite the greater side. 7. To Find the Distance Between Two Inac- cessible Objects When Points Can Be Found From Which Both Objects May Be Seen. Let A B, Fig. 9, be the line, the ends A and B of which are inac- cessible. Select two points P and Q from which both ends of the line can be seen, and at a distance from each other of about 300 or 400 ft. Measure the line PQ, and the angles K, L, M, and 2V. Then, from triangle APQ, FIG. 9 in which R = 180 -(K+L)-M. From triangle BPQ, BP = in which 5 = 180-L-(M+ZV). ; - PQsin (M+N) sin 5 SURVEYING 147 Then, from triangle ABP, and A R (BP-AP)cos EXAMPLE. If, in Fig. 9, the distance PQ is 400 ft., and the angles, as meas- ured, are K = 37 10', L = 36 30', M = 52 15', 2V = 32 55', what is the dis- ' an SoLUTiON. In the triangle APQ, R = 180- (37 10' + 36 30'+52 15') = 54 05', and 400 sin 52 15' AP ~iin~54^05'~ 180- (36 30'+52 15' +-32 55') =58 20', M+N In the triangle BPQ, S= 180 = 52 15'+32 55' = 80 10', and sin 58 20' Also, A>37 10', $ K=18 35', and i fv v\ (468.30-390.53) , ., tan 1 (X- F) = -- cot 18 35 whence, I (X F) = 15 04', and therefore (468.30-390.53) cos sm 15 04' 8. To Determine the Angle Between Two Lines AB and CD, Whose Point of Intersection P is Inaccessible, Also, the Distances BP and DP. This problem is of frequent occurrence in railroad work, the two given lines being the center lines of two straight tracks that are to be connected by a curve Measure the distance BD, Fig. 10, and the [angles K and L. Then, M = 180 A and BD sin K 9. Survey of a Closed Field. If a closed field is to be surveyed without the aid of an angle-measuring instru- ment, the area may be divided into "P r m triangles by means of diagonals, which are measured on the ground. The area of each triangle may then be deter- mined by the formula A = V 5 ( 5 - fl )"o-6)( 5 -c) in which a, b, and c represent the three sides and 5 represents one-half of their a+b+c sum, or . When obstacles make it impossible to measure directly the diagonals of a field, as, for instance, the diagonal BE, Fig. 11, a tie line FG parallel to BE is run and measured. Then, _GFXAB BE ~ AF~~ To run the line FG, produce BA and select any convenient point F and measure AF. Then produce EA and locate G from the relation AFXAE FIG. 11 EXAMPLE. In Fig. 11, let the lengths of the sides be as follows: AB = 320 ft., BC = 217 ft., CD=196 ft., DE = 285 ft., and A=304 ft. It is required to calculate the length of the diagonal BE by means of a tie-line. SOLUTION. Let the line BA be prolonged 100 ft. beyond A ; that is, make AF=100 ft. Then AG must be equal to A F . X g A E = 10 21 304 = 95 ft. Let . g AD the length of GF, as found by measurement, be 125 ft. GFXAB 125X320 BE - 400 ft Then, 148 SURVEYING FIG. 12 n 10. To Determine the Height of a Vertical Object Standing on a Hori- zontal Plane. Measure from the foot of the object any convenient horizon- tal distance AB, Fig. 12; at the point A, take the angle of elevation BAC. Then, as B is known to be a right angle, two angles and the included side of a triangle are obtained. Assuming that the line AB is 300 ft. and the angle BAC = 4Q, the angle C=180-(90+40) = 50. Then, sin C : AB = sin A : BC, or .766044 : 300 = .642788 : BC, or C = 251.73 + ft. Or, by logarithms: Log 300= 2.477121 Log sin 40= 9.808067 12.285188 Log sin 50= 9.884254 2.400934 or log of 251.73+ ft. 11. To Find the Distance of a Vertical Object Whose Height is Known. At a point A, Fig. 13, take the angle of elevation to the top of the object. Knowing that the angle B is a right angle, the angles B and A and the side BC are known. Assuming that the side BC = 200 ft. and the angle A =30, a triangle is formed as follows: Angle A = 30, B = 90, C = 60, and the side BC = 200 ft. Then sin A : BC = s'm C : AB, or .5 : 200 = .866025 : AB, AB = 346.41 ft. By logarithms: Log 200= 2.301030 Log sin 60= 9.937531 12.238561 Log sin 30= 9.698970 2.539591 or log of 346.41 ft. 12. To Find the Height of a Vertical Object Standing Upon an Inclined Plane. Measure any convenient distance DC, Fig. 14, on a line from the foot of the object, and, at the point D, measure the angles of elevation EDA and EDB, and the angle CDB; also at C measure the angle BCD. In the triangle BDC, the side BD may be calculated for the angles at D and C and the side CD are known. Then, in the right-angled triangle BED the sides BE and ED may be calculated, as the side BD and the angle at D are known. Next, in the right-angled triangle A ED, the side AE may be / /STVii calculated, for the / /. T\- Final- / /fe;.,| \ FlG 13 FIG. 14 side ED and the angle at D are known. ly, the height of the object may be found by sub- stracting the length AE from the length BE. 13. To Find the ^ Height of an Inac- F IG. 15 cessible Object Above a Horizontal Plane. First Method. Measure any convenient horizontal line AB, Fig. 15, directly toward the object, and take the angles of elevation at A and B. In the triangle ABC, the side AC may be calcu- lated as the angles at A and B and the side AB are known. Then, in the right-angled tri- angle CD A, the side CD, which is the height of the object, may be calculated as the angle at A and the side AC are known. Second Method. If it is not convenient to measure a horizontal base line toward the object, measure any line AB, Fig. 16, and also measure the horizontal angles BAD, ABD, and the angle of elevation DEC. Then, by means of the two triangles ABD and CBD, the height CD can be found. Then, with the line A B and the angles BAD and ABD known, the third angle is readily found, and the side BD can be found. Then, in the triangle BDC, the angle B is known, by measurement, D = 90, and the side BD is known. Then, the side CD, or the vertical height, can be found by preceding methods. FIG. 16 MECHANICS 149 MECHANICS ELEMENTS OF MECHANICS GENERAL LAW All machinery, however complicated, is merely a combination of six ele- mentary forms, viz.: the lever, the wheel and axle, the pulley, the inclined plane the wedge, and the screw; and these six can be still further reduced to the lever and the inclined plane. They are termed mechanical powers, but they do not produce force; they are only methods of applying and directing it. The law of all mechanics is: Law. The power multiplied by the distance through which it moves is equal to the weight multiplied by the distance through which it moves. Thus, 20 Ib. of power moving through 5 ft. = 100 Ib. of weight moving through 1 ft. In the following discussion friction is not considered. LEVERS There are three classes of levers: (1) power at one end, weight at the other, and fulcrum between, as shown in Fig. 1; (2) power at one end, fulcrum at FIG. 1 FIG. 2 FIG. 3 the other, and weight between, as shown in Fig. 2; (3) weight at one end, fulcrum at the other, and power between, as shown in Fig. 3. The handle of a blacksmith's bellows is a lever of the first class; the hand is the power and the bellpws the weight, with the pivot between as the fulcrum. A crowbar used for prying down top rock is a lever of the second class; the hand is the power, the rock to be barred down the weight, and the point in the roof against which the bar presses is the fulcrum . The treadle of a grindstone is a lever of the third class; the foot is the power, the hinge at the back of the foot is the fulcrum, and the moving of the machinery is the weight. A lever is in equilibrium when the arms balance each other. The distances through which the power and the weight move depend on the comparative length of the arms. Let P = power; W = weight L = power's distance from fulcrum C\ 1 = weight's distance from fulcrum C; c = distance between power and weight; Arranging these terms according to the law of mechanics, PL = Wl, orP: W=l : L p = W =*T In levers of the first class, a = L-\-l\ T Wa whence L = W+P In levers of the second class, a T W<1 whence L= w _ p In levers of the third class, a = l L; , Wa . Pa whence 150 MECHANICS In first- and second-class levers, as ordinarily used, power is gained and time is lost; in the third class, power is lost and time is gained. EXAMPLE. Having a weight of 2,000 Ib. to lift with a lever, the short end of which is 2 ft. from the fulcrum and the long end 10 ft., how much power will be required? SOLUTION. Applying the formula L : 1 = W : P, 10 : 2 = 2,000 : P : whence P= (2,000X2) -f- 10 = 400 Ib. The compound lever, Fig. 4, consists of several levers so constructed that the short arm of the first acts on the long arm of the second, and so on to the last. If the distance from A to the fulcrum is four times the distance from the fulcrum to B, then a power of 5 Ib. at A will lift 20 Ib. at B. If the arms of the second lever are of the same comparative length, the 20-lb. power obtained at B will exert a pressure of 80 Ib. on E; and if the third lever has the same compara- MG - 4 tive lengths, this 80 Ib. at E will lift 320 Ib. at G. Thus, a power of 5 Ib. at A will balance a weight of 320 Ib. at G. But, in order to raise the weight 1 ft., the power must pass through 320 -T- 5 = 64 ft. WHEEL AND AXLE The wheel and axle, Fig. 5, is a modification of the lever. The ordinary windlass is a common form. The power is applied to the handle, the bucket is the weight, and the axis of the windlass is the fulcrum. The long arm of the' lever is the handle, and the short arm is the radius of the axle. Thus, F is the fulcrum, Fc the long arm, and Fb the short arm. The wheel and axle has the advantage that it is a kind of perpetual lever. It is not necessary to prop up the weight and readjust the lever, but both arms work continuously. By turning the handle or wheel around once, the rope will be wound once around the axle, and the weight will be lifted that distance. Applying the law of mechanics, power X circumference of wheel = weight X circumference of axle; 9r, as the circumferences of circles are proportional to their radii, P : W = r : R; whence PR= Wr. Therefore, FIG. 5 A train, Fig. 6, consists of a series of wheels and axles that act on one another on the principle of a compound lever. The driver is the wheel to which power is applied. The driven wheel or follower, is the one that receives motion from the driver. The pinion is the small gear-wheel on the axle. If the diameter of the wheel A is 16 in., and of the pinion B 4 in., a pull of 1 Ib. applied at P will exert a force of 4 Ib. on the wheel C; if the diameter of C is 6 in., and of D 3 in., a force of 4 Ib. on C will exert a force of 8 Ib. on E. If E is 16 in. in diameter, and F 4 in., a force of 8 Ib. on E will raise a weight of 32 Ib. on F. In order, how- ever, to lift this amount, , according to the prin- /<====>> ciple already named, I w I the weight will only pass | _ \ FIG. 6 through one thirty-sec- p IG 7 ond of the distance of the power. Thus, power is gained and speed lost. To reverse this, power may be applied to the axle, and, with a correspondingly heavy power, speed gained. Referring to Fig. 7, applying the law of mechanics, Wrr\" PRR'R" RR'R" = rr'r" MECHANICS 151 n : n" = r'r" : RR' v.v' = rr'r" iRR'R" in which , ', n" = number of revolutions; v, v' velocity or speed of rotation; r, r', r", etc.=radii of pinions; R, R', R", etc. = radii of wheels. INCLINED PLANE In Fig. 8, the power must descend a distance equal to AC in order to elevate the weight to the height BC; hence, PX length of inclined plane = WX height of inclined plane, or P : W = height of inclined plane : length of inclined plane; or, ~~ / h sin a To Find Weight Required to Balance Any Weight on Any Inclined Plane. Multiply the given weight by the sine of the angle of inclination. Thus, to find the ^ weight required to balance a loaded car weighing 2,000 Ib. on a plane pitching 18, multiply 2,000 by the sine FIG. 8 of 18, or 2,000 X. 309017 = 618.034 Ib. Or, if the length of the plane and the vertical height are given, multiply the load by the quotient of the vertical height divided by the length. Thus, if a plane between two levels is 300 ft. long and rises 92.7 ft., and the load is 92 7 2,000 Ib., the balancing weight 'is found as follows: 2.000X -^ = 618 Ib. Case /. To find the horsepower required to hoist a given load up an inclined plane in a given time, use the formula (Load, in lb.+ weight of hoisting rope, in Ib.) X vertical height load is raised, in ft. 33, 000 X time of hoisting, in minutes EXAMPLE. Find the horsepower required to raise, in 3 min., a car weigh- ing 1 T. and containing 1 T. of material up an inclined plane 1,000 ft. long and pitching 30, if the rope weighs 1,500 Ib. SOLUTION. The total load equals car + contents + rope = 2,000+2,000 + 1,500 = 5,500 Ib. The vertical height through which the load is hoisted equals 1, 000 X sin 30 = 1 ,000 X .5 = 500 ft.; therefore, H. p - = "33 000 x 3 =2 ?.7. Case II. When the power acts parallel to the base, use the formula WX height of inclined plane = P X length of base. These rules are theoretically correct, but in practice an allowance of about 30% must be made for friction and contingencies. SCREW The screw consists of an inclined plane wound around a cylinder. The inclined plane forms the thread, and the cylinder, the body. It works in a nut that is fitted with reverse threads to move on the thread of the screw. The nut may run on the screw, or the screw in the nut. The power may be applied to either, as desired, by means of a wrench or a lever. When the power is applied at the end of a lever, it describes a circle of which the lever is the radius r. The distance through which the power passes is the circumference of the circle; and the height to which the weight is lifted at each revolution of the screw is the distance between two of the threads, called the pitch, p. Therefore, P X circumference of circle = WX pitch; or P : W = p : 2*r; whence, Wp ^_2-nrP P = 2^ "~T~ The power of the screw may be increased by lengthening the lever or by diminishing the distance between the threads. EXAMPLE. How great a weight can be raised by a force of 40 Ib. applied at the end of a wrench 14 in. long, using a screw with 5 threads per in.? SOLUTION. Substituting in the formula WX i = 40X28X3.1416; whence The wedge usually consists of two inclined planes placed back to back, as shown in Fig. 9. In theory, the same formula applies to the wedge as to the inclined plane, Case II. P : W = thickness of wedge : length of wedge. 152 MECHANICS Friction, in the other mechanical powers, materially diminishes their efficiency; in this it is essential, since, without it, after each blow the wedge would fly back and the whole effect be lost. Again, in the others the power is applied as a steady force; in this it is a sudden blow, and is equal to the momentum of the hammer. FIG. 9 The pulley is simply another form of the lever that turns about a fixed axis or fulcrum. With a single fixed pulley, shown in Fig. 10, there can be no gain of power or speed, as the force P must pull down as much as the weight W, and both move with the same velocity. It is simply a lever of the first class with equal arms, and is used to change the direction of the force. If v = velocity of W ; v = velocity of P; then P= W and v = v'. A form of the single pulley, where it moves with the weight, is shown in Fig. 11. In this, one- half of the weight is sustained by the hook, and the other half by the power. As the power is only one-half the weight, it must move through twice the space; in other words, by taking twice the * IG - 1U FIG. 11 time, twice as much can be raised. Here power is gained and time lost; there- fore, P = $W andv' = 2. Combinations of Pulleys. (1) In Fig. 12, the weight W is sustained by three cords, each of which is stretched by a tension equal to the P; hence, 8421 FIG. 12 FIG. 13 FIG. 14 FIG. 15 FIG. 16 1 lb. of power will balance 3 Ib. of weight. (2) In Fig. 13, a power of 1 lb. will in the same manner sustain a weight of 4 lb., and must descend 4 in. to raise the weight 1 in. (3) Fig. 14 represents the ordinary tackle block used by mechanics, which can be calculated by the following general rule: Rule. In any combination of pulleys where one continuous rope is used, a load on the free end will balance a weight on the movable block as many times as great as the load on the free end as there are parts of the rope supporting the load, not counting the free end. (4) In the cord marked 1, Fig. 15, each part has a tension equal to the power P; and in the cord marked 2, each part has a tension equal to 2 P, and so on with the other cords. The sum of the tensions acting on the weight W is 16; hence, W= 16 P. If n = number of pulleys, P = ~ W=2 n P 2 np K Differential Pulley. In the differential pulley, shown in Fig. 16, W-^^ In all pulley combinations, nearly one-half the effective force is lost by friction. MECHANICS 153 FALLING BODIES When the center of gravity of a moving body passes over equal distances in equal intervals of time, the body has a uniform motion; otherwise, the motion is variable. The velocity in a uniform motion is constant and is equal to the distance traversed by the center of gravity of the body in a unit of time, as feet per second, miles per hour, etc. When, in a variable motion, the velocity increases or decreases uniformly with the time, the motion is designated, respec- tively, as uniformly accelerated or uniformly retarded, and the rate of increase or decrease is called acceleration or retardation, being equal to the amount that the velocity increases or decreases in a unit of time. A body falling under the action of gravity is a case of uniformly accelerated motion, the accelera- tion being equal to 32.16 ft. per sec. and being usually denoted by g. Let t = number of seconds that body falls; v = velocity, in feet per second, at end of time t; h = distance that body falls during time t. Then, = gt = = V2gA = 8.02 V h WORK Work is the overcoming of resistance through a distance. The unit of work is the foot-pound; that is, it equals 1 Ib. raised vertically 1 ft. The amount of work done is equal to the resistance, in pounds, multiplied by the distance, in feet, through which it is overcome. If a body is lifted, the resistance is the weight, or the overcoming of the attraction of gravity, the work done being the weight W, in pounds, multiplied by the height h of the lift, in feet, or Wh ft.-lb. Power is the amount of work performed in a unit of time. One horsepower is 550 ft.-lb. of work in 1 sec., 33,000 ft.-lb. in 1 min. or 1,980,000 ft.-lb. in 1 hr. In the metric system, 1 H. P. is 75 meter-kilograms per second, usually written 75 m. Kg.-sec. Kinetic energy is the capacity of a moving body to perform work. If the moving body has a weight W and a velocity v, the work that it is capable of doing in being brought to rest is --. A body falling through a height of h ft. acquires during its fall a" velocity of v= -\l2gh; its kinetic energy is therefore, 2g EXAMPLE 1. What is the horsepower of a stream of water discharging 12 cu. ft. per sec. through a height of 125 ft.? SOLUTION. The kinetic energy per second, is 62.5X12X125 ft.-lb., 62.5 being the weight of 1 cu. ft. of water. The horsepower is, therefore, EXAMPLE 2. What is the kinetic energy per second of a jet of water whose area of cross-section is .1 sq. ft. and whose velocity is 10 ft. per sec.? SOLUTION. In this case, W=62.5X. 1X10'= 62.5 Ib. The kinetic energy is therefore, 62.5X10^6^50 2g COMPOSITION AND RESOLUTION OF FORCES The resultant of two or several forces acting on a body is the single force that, if acting alone, would produce the same effect as the several forces com- bined. The latter forces are called components with respect to the resultant. Composition of forces is the process of finding the resultant when the com- ponents are known, and the converse process of finding the components when the resultant is given, is called resolution offerees. 15 4 MECHANICS Parallelogram of Forces. If two forces, as Fi and Ft, Fig. 1, are repre- sented in magnitude and direction by two lines, as OA and OB, their resultant R will be represented in magnitude and direction -? by the diagonal OC of the parallelogram OACB which is constructed by drawing BC and AC parallel to OA and OB, respectively, and join- ing the intersection C with O. The resultant R can also be determined an- alytically: its magnitude by the formula R = VFi 2 +F2 2 2FiF 2 cos L, and the angles Mi and M 2 that R makes with Fi and Ft, re- FiG. 1 spectively, may be found by the formulas, F 2 sin L sin Mi = and sin M 2 = R Fi sin L R For rectangular components, L = 90. The formulas then become: Resolution of Forces. A given force may have an innumerable number of combinations of components. The prob- / lem is, however, determinate when the &/. directions of the components are given, a. wo Let OC, Fig. 2, represent in magnitude ' r G< and direction the force R acting at O, and let it be required to find its components in the directions OX 2 and OX\. Draw from C, lines parallel to these directions meeting OXi at A and OXz at 5. Then, OA and OB are the required components Fi and F 2 . They may also be determined analytically by the formulas, = R sin Ms 1- and F sin (Mi+M 2 ) When Fi and F 2 are perpendicular to each other, and F MOMENTS OF FORCES The moment of a force about a point is the product obtained by multiplying the magnitude of the force by the perpendicular distance from the point to the line of action / of the force. In the accompanying figure, the moment of I . F about the point C is Fp; and about the point Ci it is Fpi. The point to which a moment is referred, or about which a moment is taken is called the center of moments, or origin of moments. The perpendicular p or p\ from the origin of moments on the line of action of the force is called the lever arm or simply the arm, of the force with respect to the origin. A moment is expressed in foot-pounds, inch-tons, etc., according to the units to which the force and its arm are referred. The moment is either positive or negative, depending on the direction in which the force tends to cause rota- tion. It is positive for clockwise motion, and negative for counter-clockwise motion. Thus, the moment of F ^ about C is positive and the moment about Ci is negative, because, if the arms p and pi were bars, the force would tend to rotate p in a clockwise direction, and pi in a counter-clockwise direction. MECHANICS 155 CENTER OF GRAVITY The center of gravity of a figure or a body is that point upon which the figure or the body will balance no matter in what position it may be placed, provided it is acted upon by no other force than gravity. If a plane figure is alike, or symmetrical, on both sides of a center line, the latter line is termed an axis of symmetry, and the center of gravity lies in this line. If the figure is symmetrical about any other axis, the intersection of the two axes will be 'the center of gravity of the section; thus, the center of gravity of a parallelogram is at the intersection of the diagonals and that of a circle or an ellipse is at the geome- trical center of the figure. The cen- ter of gravity of a triangle lies on a line drawn from a vertex to the mid- dle point of the opposite side, and at a distance from that side equal to one-third the length of the line; or it is at the intersection of lines drawn from the vertexes to the middle points of the opposite sides. To find the center of gravity of a trapezoid, Fig. 1, lay off BF = DC and DE = AB; the center of gravity is at the intersection of EF with Mi Mi, the line joining the middle points of the parallel sides. GMi can also be determined by the formula ,, _m(bi+2bz) \J lyL 1 rt/t i T \ 3(61+62) The center of gravity of any quadrilateral may be determined as follows: First divide it, with a diagonal, into two triangles, and join with a straight line the centers of gravity of the two triangles; then, with the second diagonal, divide the figure into two other triangles and join the centers of gravity of these triangles with a straight line. The center of gravity of the quadrilateral is at the intersection of the lines joining the centers of gravity of the two sets of triangles. For an arc of a circle, the center of gravity lies on the radius drawn to the middle point of the arc (an axis of symmetry) and at a distance from the center equal to the length of the chord multiplied by the radius and divided by the length of the arc. 2r For a semicircle, the distance from the center = = .6366 r, when r = radius. For the area included in a half circle, the distance of the center of gravity from the center is 4r 3ir For a circular sector, the distance of the center of gravity from the center equals two-thirds of the length of the chord multiplied by the radius and divided by the length of the arc. For a circular segment, let A be its area and C the length of its chord; then C 3 the distance of the center of gravity from the center of the circle is equal to j^-- The center of gravity of any irregular plane figure can be determined by applying the following principle: The static moment of any plane figure with regard to a line in its plane that is, the product of its area A by the distance D of its center of gravity from that line is equal to the algebraic sum of the static moments of the separate parts into which the figure may be divided, with regard to the same axis, or AD = aidi -\-azdz, etc., in which, fli, 02, etc., denote the areas of the subdivided parts of the figure, and d\, di, etc. are the distances of their respective centers of gravity from the reference line. Solving this equation for the value of D, = aidi + azdz + etc. A The figure whose center of gravity is required is divided into separate parts whose centers of gravity are easily ascertained, usually into rectangles or triangles. A suitable axis is then assumed with reference to which the expres- sions a\di, a-id Cross with equal |T g arms (approxi- ^^^M mate) OF Angle with equal | arms (approxi- * || mate) U (.oo* 1 Oiai ; bffi-bidS 32d bdz-bidf 16(6d-6irfi) b*d-fa*di 12 6d 12(bd-bidi) d* 22.5 d2 25 The moment of inertia is usually designated by the letter /. The value of the moment of inertia used in calculating the strength of beams and columns is usually taken about the neutral axis of the figure, which, with the exception of reinforced-concrete sections, passes through the center of gravity of the figure. Formulas for the values of / about an axis passing through the center of gravity of the section are given for various forms of sections in the 158 MECHANICS accompanying table. For any other section, it can be computed by means of the following principles: Principle I. The moment of inertia of a section about any axis is equal to the algebraic sum of the moments of inertia about the same axis, of the separate parts of which the figure may be conceived to consist. Principle II. The moment of _ inertia of any figure about an axis not passing through the center of gravity, is equal to the moment of inertia about a parallel axis through n f ,. , the center of gravity, plus the product ^ | of the entire area of the section by f 1 c | the square of the distance between the two axes. EXAMPLE 1. Find the moment of inertia about the neutral axis --I-- -4JC FIG. 2 XX of the Bethlehem I column section having dimensions as shown in Fig. 1. SOLUTION. Conceive the section to consist of the square A BCD minus twice the rectangle abed. Then, by applying principle I and the formulas of the table for moments of inertia. 12* 2X5.75X10.5 3 -* - r : 618.6 12 12 NOTE. This result can be obtained directly by the I-beam formula, given in the same table. EXAMPLE 2. Find the moment of inertia of the section shown in Fig. 2 about the neutral axis parallel to the cover-plate. SOLUTION. The neutral axis passes through the center of gravity, which has been found to be. 9. 63 in. from the back of the bottom angles. The distances of the centers of gravity of the subdivisions of this section from the axis XX, Fig. 2, are: For the cover-plate 15.25-9.63 = 5.62 For the web-plates 9.63 7.50 =2.13 For the 3"X3"X J" L's, 15.00-1.06- 9.63 =4.31 For the 4"X4"xr L's, 9.63-1.18 =8.45 The moments of inertia of the respective parts about their own neutral axes parallel to XX are: 04. y i i\s For the cover-plate 12 = ' 25 For the web-plates 2X ** -281.25 From a steel manufacturer's handbook, the value of / for a 3|"X35"X \" L is found to be 3.64; and for a 4"X4"X*" L it is 5.56. Applying principle II, the moment of inertia of the entire section is, / = .25+24 X | X 5.62 2 +281.25 +2X15X|X2.13 2 +2X3.64 + 2X3.25X4.31 2 +2X5.56+2X3.75X8.45 2 = 1,403.22. RADIUS OF GYRATION Let /denote the moment of inertia of any section and a its area; then, the relation between / and a is expressed in the formula, / = ar 2 , in which r is a con- y stant depending on the shape of the section and is -" H called the radius of gyration of the section referred to the same axis as /. Then, EXAMPLE 1. What is the radius of gyration of the "* section shown in Fig. 1 about the axis XX? SOLUTION. The moment of inertia of this section has been found to be 618.6 and its area is 2X12X1 + 10.5X 5 = 23.25 sq. in. Substituting in the formula, 18^6 . EXAMPLE 2. Determine the distance b in the strut made up of two latticed channels, as shown in Fig. 3, so that the radii of gyration about the axes XX and YY will be equal. FIG. 3 MECHANICS 159 SOLUTION. Let I x , r x , I y , r y be, respectively, the moments of inertia and radii of gyration of a single C about the axes XX and YY; a its area and CG, its center of gravity, then, from the figure, b = d c, and I x = ar x ' i \ also, I y = ary* -{-ad 2 . Hence, by the condition of the problem, ar x ^ = ar y 2-}- ad"*, or r x t = r y z + d*. Whence, d - ^r x 2 - r y *. The values of r x , r" y and c for any C may be taken from a steel manufacturer's handbook. For instance, for a 15-in. E of 33 Ib. r x = 5.62, r~ = 12, and c = .794; hence, d= \5.622-.9122 = 5.546, and b = d-c = 5.546 -.794 = 4.752. A practical rule giving good approximate results for a channel column or strut is to subtract r y from r x ; the result is 6. Applying this rule to the 15-in. C of 33 Ib. column or strut, b = 5.62 - .912 = 4.708. SECTION MODULUS AND MOMENT OF RESISTANCE The expression -, in which / is the moment of inertia and c the distance of the outermost fiber of the section from the neutral axis, is called the section modulus. For a given material, this quantity is a measure of the capacity of the section to resist bending. Multiplied by the unit stress to which the outer- most fibers are subjected under given loads, the product gives the amount of bending moment the section is resisting, and is called moment of resistance. If / is the unit stress that certain loads develop in the outermost fibers of the section, the moment of resistance is T K,-\f EXAMPLE 1. What is the section modulus of a 20-in. I beam of 75 Ib. whose moment of inertia is 1,268.9? SOLUTION. As the neutral axis passes through the center of the section, the distance c is in this case equal to one-half the depth; that is 20 -j- 2 = 10. The section modulus is therefore I _ 1,268.9 _ ---^--126.9 EXAMPLE 2. When subjected to loads perpendicular to the cover-plates the outermost fibers of the section shown in Fig. 2, are stressed to 16,000 Ib. per sq. in. What is the resisting moment of the section? SOLUTION. The moment of inertia of the section has been found to be 1,403.22, and the outermost fibers are 9.63 in. from the neutral axis; hence, the section modulus is equal to 1,403.22 -=-9.63 = 145.7; this multiplied by 16,000 gives 2,331,200 in.-lb. Formulas for obtaining directly the section moduli of sections frequently used are given in the table of Moments of Inertia, etc. FRICTION Friction is the resistance that a body meets from the surface on which it moves. It depends on the degree of roughness of the surfaces in contact, and is directly proportional to the perpendicular pressure between the surfaces. It is independent of the extent of the surfaces in contact as long as the normal pressure remains the same. It is generally greater between surfaces of the same material than between those of different materials, and greater between soft bodies than hard ones. Coefficient of Friction. The ratio between the resistance to the motion of a body due to friction and the perpendicular pressure between the surfaces is called the coefficient of friction. When the coefficient of friction between two surfaces is known, the frictional resistance is obtained by multiplying the normal pressure by the coefficient. EXAMPLE 1. What is the resistance per linear foot of a retaining wall against sliding when the normal pressure on the foundation is 10,000 Ib. per lin. ft. of wall and the coefficient of friction of the masonry on the foundation is .65? SOLUTION. The frictional resistance is 10,000 X .65 = 6,500 Ib. The coefficient of friction of the wheels of suddenly stopping engines and cars on the rails is usually assumed at .20. The rails on bridges or trestles will transfer to the bridge or trestle tower the frictional forces produced by the brakes in order to stop the cars, causing stresses that must be provided for. 160 MECHANICS EXAMPLE 2. What is the longitudinal force on a bridge caused by the sudden stopping of a car weighing 60,000 Ib? SOLUTION. The longitudinal force will be 60,000 X. 20= 12,000 Ib. Angle of Friction. When a body, as B in the accompanying illustration, weighing W Ib. is placed on an inclined plane making an angle a with the horizontal, the normal pressure is N = W cos a; and, if the coefficient of friction is denoted by /, the frictional resistance against sliding down of the body is F =fN=fW cos a. This force acts in a direction opposite to that of the force P=Wsina. When the angle a is such that F just balances, or is equal to P, so that the slightest force will cause the body to slide, the angle is then called the angle of friction. The tangent of that angle is equal to the coefficient of friction, or/=tan a. Angle of Repose. On a sloping bank of loose material, such as sand, earth, etc., when the angle of slope is such that the particles are on the point of moving, the angle is called the angle of repose. It is the same as the angle of friction of the material on itself. The slope is then called the slope of repose, or the natural slope of the material, for it is the slope that the material will assume when subject to gravity only. EXAMPLE. The coefficient of friction of dry sand on itself is .65; what is its angle of repose? SOLUTION. The angle of repose is the same as the angle of friction, whose tangent equals the coefficient of friction; consequently, .65 = tan a, and from a table of natural tangents a = 33. The accompanying tables give coefficients of friction and angles of repose of a number of materials. COEFFICIENTS OF FRICTION AND ANGLES OF REPOSE FOR MASONRY MATERIALS Material Coefficient of Friction Angle of Repose Degrees Fine-cut granite, on same, dry .60 .65 .70 .75 .65 .60 .65 .65 .60 .75 .70 .65 .50 .50 .50 to .60 .35 to .45 .50 .35 31 33 35 37 33 31 33 33 31 37 35 33 27 27 27 to 31 19 to 24 27 19 Fine-cut granite, on rough-pointed granite, dry Rough-pointed granite, on same, dry Well-dressed soft limestone, on same, dry Concrete blocks, on same, dry Concrete blocks, on fine-cut granite dry Common brick, on same, dry Common brick, on well-dressed soft limestone, dry . . Common brick, on well-dressed hard limestone, dry Common brick, on same, with slightly damp mortar Hard brick, on same, with slightly damp mortar .... Hard limestone, on same, with slightly damp mortar Common brick, on same, with fresh mortar Well-dressed granite, on same, with fresh mortar. . . . Granite, roughly worked, on dry sand and gravel Granite, roughly worked, on wet sand. . . . Granite, roughly worked, on dry clay Granite, roughly worked, on moist clay . Rolling Friction. The friction between the circumference of a rolling body and the surface upon which it rolls is known as rolling friction. It is due to the compressibility of substances, the weight of the rolling body causing a small depression in the supporting surface and a flattening of the roller. Its magni- tude depends on the materials of the roller and the supporting surface, and is proportional to the normal pressure exercised by the roller on the rolling sur- face. It depends also on the diameter of the roller, being less for large rollers MECHANICS 161 than for small ones. On highways with soft compressible surfaces, the resis- tance is also affected by the width of the wheel tires, being greater for narrow tires than for wide ones. COEFFICIENTS OF FRICTION, ANGLES OF REPOSE, AND WEIGHTS OF EARTHS Material Coefficient of Friction Angle of Repose Degrees Weight Pounds per Cubic Foot Mixed earth, dry. . . . Mixed earth, damp. . Mixed earth, wet. . . . Sand, dry Sand, wet Loam, dry Loam, wet Clay, dry Clay, wet .70 .80 .40 .65 .05 .70 .50. 1.00 .30 35 39 22 33 3 35 27 45 17 95 115 115 110 125 75 to 100 90 to 120 100 125 COEFFICIENTS AND ANGLES OF FRICTION FOR MISCEL- LANEOUS MATERIALS Materials Coefficient of Friction Angle of Friction Cast iron on cast iron .15 Cast iron on brass .15 Cast iron on oak .49 Wrought iron on wrought iron .14 Wrought iron on cast iron . .19 Wrought iron on brass .17 Wrought iron on mahogany .18 Wrought iron on oak .62 Steel on cast iron .20 Steel on brass .15 Steel on ice .014 Yellow copper on cast iron .19 Yellow copper on oak .62 Brass on cast iron .22 Brass on brass .20 Brass on wrought iron .16 Bronze on cast iron .21 Bronze on wrought iron .16 Bronze on bronze .20 Oak on oak .48 Oak on elm .25 Oak on cast iron .37 Leather on oak .33 Leather belt on oak drum .27 Leather belt on cast iron .56 Leather packing .56 Deg. Min. 8 32 8 32 26 6 7 58 10 46 9 39 10 12 31 47 11 19 8 32 48 10 46 31 48 12 25 11 19 9 6 11 52 9 5 11 19 25 38 14 3 20 19 18 16 15 7 The first table on page 162 gives the maximum, minimum, and mean values of the coefficient of rolling friction for different roadway surfaces. They are expressed in pounds required to overcome the resistance on a level road of a gross ton (2,240 lb.). The mean value is also expressed as a ratio between the frictionaj resistance and the load. The friction of liquids moving in contact with solid bodies is independent of the pressure, because the forcing of the particles of the fluid over the IQ2 MECHANICS oroiections on the surface of the solid body is aided by the pressure of the sur- rounding particles of the liquid, which tend to occupy the places of those ROLLING FRICTION FOR DIFFERENT ROADWAY SURFACES Character of Roadway Surface Rolling Friction In Pounds per Gross Ton Mean In Terms of Load Maximum Minimum Mean Earth, ordinary Earth, dry and hard Gravel, common Gravel, hard rolled Macadam ordinary 300 125 147 140 80 64 80 40 50 56 40 39 125 75 140 60 41 30 45 25 26 32 20 15 200 100 143 75 90 60 50 140 75 90 56 34 56 38 44 30 22 | ' t *% * lizr Macadam, good Macadam, best Cobblestone, ordinary .... Cobblestone, good. .'. Granite block, good Granite block, best Belgian block, ordinary Belgian block, good Plank Wooden block, in good condi- Asphalt forced over. Therefore, the coefficients of friction of liquids over solids do not correspond with those of solids over solids. The resistance is directly as the area of surface or contact. COEFFICIENTS OF FRICTION IN AXLES Axle Bearing Ordinary Lubrication Lubricated Continuously Bell metal Bell metal . . .097 Cast iron Bell metal .07 .049 Wrought iron Wrought iron Bell metal Cast iron .07 .07 .05 .05 Cast iron Cast iron Wrought iron Cast iron Lignum vitae Lignum vitae .07 .10 .12 .05 Friction naturally varies with the character of the surfaces, lubrication, and the nature of the lubricant. The best lubricants for the purposes should always be used, and the supply should be regular. When machinery is well lubricated, the lubricant keeps the surfaces apart, and the frictional resistance becomes very small, or about the same as the friction of liquids. Frictional Resistance of Shafting. Let K coefficient of friction; PF=work absorbed, in foot-pounds; P = weight of shafting and pulleys -{-resultant stress of belts; H = horsepower absorbed; D diameter of journal, in inches; R = number of revolutions per minute. MECHANICS 163 Then, ORDINARY OILING CONTINUOUS OILING W=.0182PD .0112PD H = .000000556PDK .000000339PDK K = .066 .044 As a rough approximation, 100 ft. of shafting, 3 in. diameter, making 120 rev. per min., requires 1 H.P. For friction of air in mines, see Coefficient of Friction, under Ventilation. Friction of Mine Cars. The friction of mine cars varies so much that it is impossible to give a formula for calculating it in every case. No two mine cars will show the same frictional resistance, when tested with a dynamome- ter, and, therefore, nothing but an average friction can be dealt with. The construction of the car, the condition of the track, and the lubrication are important factors in determining the amount of friction. Some of the requisites of good oil box and journal bearings may be stated. Tightness is a prerequisite, and, in dry mines where the dust is very penetrating, this is especially important; the bearings should be sufficiently broad; the oil box large enough to hold sufficient oil to run 1 mo. without renewal, and so constructed that, while it may be quickly and easily opened, it will not open by jarring or by being accidentally struck by a sprag or a lump of coal. There are a number of patented self-oiling wheels that are improvements on the old-style plain wheels, and each of these has undoubtedly some point of superiority over the old style. Among the most extensively used of these patented wheels are those with annular oil chambers, and those with patent bushings. Their superiority con- sists in the fact that, if properly attended to, a well-lubricated bearing is secured with greater regularity and less work than when the old-style wheel is used. With a view of adopting a standard wheel, the Susquehanna Coal Co., of Wilkes-Barre, Pa., experimented for a number of years with different styles of self -lubricating wheels. Mr. R. Van A. Norris, E. M., assistant engineer, made a series of 989 tests with old-style wheels, some of which had patent removable bushings, and others annular oil chambers, and the self- oiling wheel. The old wheels were found to be practically alike in regard to friction. All the wheels were of the loose outside type, 16 in in diameter, mounted on 2| in. steel axles, with journals 5J in. long. The axles passed loosely through solid cast boxes, bolted to the bottom sills of the cars, and were not expected to revolve. The table of friction tests shows the results obtained with both old- and new-style wheels, and is of interest to all colliery managers, inasmuch as the figures given for the old-style wheels alone are the most complete in existence and, as stated before, they are good averages. Tests were made on the starting and running riction of each style of wheel, under the conditions of empty and loaded cars level and grade track, curves, and tangents. The instruments used were a Pennsylvania Railroad spring dynamometer, graduated to 3,000 lb., with a sliding recorder, a hydraulic gauge (not recprding) reading to 10,000 lb., graduated to 25 lb , and a spring balance, capacity 300 lb., graduated to 3 lb. All these were tested and found correct previous to the experiments. Most of the observations on single cars were made with the 300-lb. balance. The two types of old-style wheels have been classed together in the table. Each car was carefully oiled before testing, and several of each type were used, the results being averages from the number of trials shown in the table. In the experiments on the slow start and motion, the cars were started very slowly by a block and tackle, and the reading was taken at the moment of starting. They were then kept just moving along the track for a considerable distance, and the average tractive force was noted, the whole constituting one experiment. The track selected for these experiments was a perfectly straight and level piece of 42 in. gauge, about 200 ft. long, in rather better condition than the average mine track. The cars were 41| in. gauge, 31 ft. wheel base, 10 ft. long, capacity about 85 cu. ft., with 6-in. topping. To ascertain the tractive force required at higher speeds, trips of one, four and twenty cars, both empty and loaded, were attached to a mine locomotive and run about 1 mi. for each test, the resistance at various points on the track, where its curve and grade were known, being noted, care also being taken to run at a constant speed. Unfortunately, only four of the new-style cars were available on the tracks where these trials were made. The remarkably low results for the twenty-car trips are attributed to variations in the condition of the track, and the fact that the whole train 164 MECHANICS pspcoq Adding 019I1QUOJ, J9d 9AI10BJJ, 01 9tiQ a^o jad A^IABJQ 0^ 9HQ 0^ 9HQ UOX J9d 0^ 9UQ JBQ J9d ^IABjr) 01 9HQ JBQ J9d OCOON OiO OOiOCO CO COCi CO ^ (N CO r-5 i-H ( >. CO CC(N O 00 P6< The tests jerked R O p e Haul were made on an empty-car haulage system, about 500 ft. long, with overhead endless rope running continuously at a speed of 180 ft per min., the cars being attached to the moving rope by a chain, a ring at the end of which was slipped over a pin on the side of the car. The increase of friction on the heavier grades was due to the rope pulling at a greater angle across the car. Correction was not made for this angularity at the time, and the rope has since been rearranged, so that the correction cannot now be made. There were not enough curve experiments to permit the deduction of any general formula for the resistance of these cars on curves. The experiments on grade agree fairly well with those on a level, the rather higher values obtained being probably due more to the greater effort required in moving them, and the consequent jerkiness of the motion, than to any real increase in resistance. As the experiments on all styles of wheels were made in an exactly similar manner, the comparative value of the results is believed to be nearly correct, the probable error in each set of experiments, as computed by the method of least squares, varying from about 4% for slow start and motion to 12% for the rapid motion and twenty-car trips. Ball and Roller Bearings. Some of the leading manufacturers now provide mine-car wheels with either ball or roller bearings. In the former type, a series of steel balls placed within the hub bear upon the axle; and in the latter type, a series of steel rollers. In other features, however, such as the method of lubrication, etc., the improved wheels are essentially the same as the old. Only a limited number of tests have thus far been published upon the savings effected by the use of these improved bearings in power-transmission shafting, mine- car wheels, etc., but these indicate a diminution of from 15 to 75% in the fric- tion over the old type of bearings. In the case of mine cars, those equipped with the new type of bearing require about one-half the drawbar pull formerly demanded either to start them from rest or to continue them in motion. Quoting from one of the leading manufacturers of spiral roller bearings: "The saving in power varies to a certain extent with conditions. In some cases it has run as high as 60%; in others, it has been as low as 30%; a safe average saving is 40% to 50%. The following series of tests was made in November, 1912. The twenty-five cars used in the test had been in constant use for about 6 mo.; the wheels were 16 in. and the axles 21 in. in diameter. Average Starting Pull Pounds Average Constant Pull Pounds Gross Weight Pounds Up-Grade Per Cent. Constant Tractive Effort Per Ton Pounds Tractive Effort Per Ton, Corrected For Level Pounds Plain 297 120 5,800 .25 41.3 26.8 Spiral \ Roller/ 104 80 5,800 .25 27.5 13.0 Lubrication. There is probably no factor that has a more direct bearing on the cost of production per ton of coal and ores than the lubrication of mine machinery, and yet it is doubtful if there is another item connected with the operation of a mine less understood by owners, their managers, and engineers in charge. Steam plants are equipped with boilers of the highest known efficiency; heaters are used that, by utilizing waste steam, will heat the feedwater for boilers to the highest point. Modern engines that will develop a horsepower with the least amount of steam are installed; bends, instead of elbows, are placed in steam and exhaust pipes, so that the friction and back pressure may be reduced to a minimum. In a word, everything is done in the equip- ment of a plant to secure economy in its operation. After all this is done, MECHANICS 167 frequently a long step is taken in the opposite direction by the use of an oil unsuited to the existing conditions, and those in charge of the plant are led to believe that the lubrication is all that could be desired, simply because the engines and machinery run quietly and the temperature of the bearings does not become alarmingly high. The office of a lubricant is not merely to secure this result, but, primarily, to reduce friction and wear to a minimum; and an oil that will do this is the best oil to use, no matter what the price per gallon may be. Few realize the great loss in power due to the friction of wearing parts. One of the greatest living authorities on lubrication writes: "It may probably be fairly estimated that one-half the power expended in the average case, whether in mill, mine, or workshop, is wasted on lost work, being consumed in overcoming the friction of poorly lubricated surfaces." He adds that a reduction of 50% in the work lost by friction has often been secured by a change of lubricants. As one of many instances showing the loss that will occur by the use of inferior lubricants, attention is called to two flour mills located in one of the Middle States. One of the plants was equipped with a condensing engine capable of developing 1 H. P. on 24 Ib. of water per hr.; the other plant had a simple engine, taking 30 Ib. of water per hr. The plant containing the con- densing engine was purchased by the owner of the plant containing the simple engine. The new owner of the plant was surprised to learn that the cost of operation per barrel of flour manufactured was equally as great in the new plant as in the old one. The engines were indicated, and valves found to be properly adjusted and the engine working within the economical range, so far as load was concerned. The loss was then attributed to the boilers, but an evaporative test proved that there was no practical difference here, as the boilers, in both instan- ces, were evaporating a fraction over 8 Ib. of water per Ib. of coal. At this point, the question of lubrication was taken up, and, on the advice of an expert sent by a prominent manufacturer of lubricants to look over the plant, an entire change was made in the lubricants used, and, as a result, a money saving of over $2.25 per da. (practically $700 per annum this in a plant of less than 250 H. P.) was effected, notwithstanding the fact that the new lubricants used cost considerably more per gallon than those formerly \|sed. This sim- ply indicates that the price of an oil is of little importance in comparison with its friction-reducing power. Friction costs money, because it means greater cost of operation per unit of output. Among the expenses chargeable to waste power, due to inferior lubrica- tion, may be included: (1) The cost of power produced in excess of that really required to operate the mine per ton of output. In this calculation should be included the proper proportion of salaries of engineers, and all other items that contribute to the cost of the motive department, as well as the cost of mining the fuel consumed in producing this excess power. (2) Wear and tear of machinery, which is constantly doing more work per ton of coal mined than should be required of it. There is also an element of danger that ought to receive serious consid- eration, as, while it is true that cylinder and bearing lubricants of indifferent merit will, under ordinary conditions, keep the cylinders from groaning and the bearings from becoming hot, experiments have proved that, in accom- plishing such results, the oils in use were being taxed to their utmost; and there is record of many instances where, as a result of using oils of such lim- ited endurance, accidents of a serious nature have occurred, necessarily causing shut-downs just at the time when the operation of the plant to its fullest capacity was imperative. It is most difficult to do much more than point out the danger due to the use of inferior lubricants, leaving it to the purchaser himself to determine as to the intrinsic worth of the lubricants offered to him. In making his selection he would do well to consult with and heed the advice of some highly responsible manufacturer of lubricants who has given to the question, in all its phases, the most careful study, and who would most probably have the benefit of a wide experience in the applica- tion as well as the manufacture of lubricants. Some buyers have, to their ultimate regret, adopted, as a method of determining the merits of lubri- cants, a schedule of laboratory tests. Such a method is not only useless, but it is misleading to any one other than a manufacturer of lubricants, who makes use of it merely as a means of insuring uniformity in his manufactured products, and not as a measure whereby to judge their practical value. Indeed, many oils can be very properly described by practically the same schedule of tests, and yet are widely apart when their utility for a given service is considered. 168 MECHANICS As a general guide in purchasing cylinder oil for mine lubrication, it might be said that a dark-colored oil is of greater value, as a rule, than one that has been filtered to a red or light amber color, as the process of filtration neces- sarily takes from the oil a considerable percentage of its lubricating value, and at the same time the process is an expensive one. In short, if a light- colored oil is insisted upon, a high price must be paid for an inferior lubricant. As a word of caution, however, it would be well to add right here that irre- sponsible manufacturers frequently take advantage of the fact that the most efficient and best known cylinder oils are dark-colored, and endeavor, with more or less success, to market as "cylinder oil" products absolutely unsuited to the lubrication of steam cylinders, and that would consequently be expen- sive could they be procured without cost. For the lubrication of engine bearings, where modern appliances for feeding are used, an engine oil of a free running nature is best, as it more quickly reaches the parts requiring lubrication than an oil of a more sluggish nature. It, of course, must not be an oil susceptible to temperature changes, but must be capable of performing the service required of it under the most severe con- ditions, where an oil of less backbone would fail. Such an oil would also be suitable for the lubrication of dynamos, and should also give satisfaction where used in lubricating the cylinders of air compressors. Where the machinery is of an old type and loose-jointed, or when the bearings are open and the oil is applied directly to them by means of an oiler, an engine oil of a more sluggish, or viscid, nature is best. Perhaps of equal importance to the lubrication of power machinery must be considered the lubrication of the axles of mine cars. This is important, first, because of the fact that perhaps three-fourths of the oil used about a coal mine is used for this purpose, and, secondly, because there is really a marked difference in the quality and, therefore, in the efficiency of lubricants used for this purpose. Fully nine-tenths of the prominent railroads of this country are today using car-axle oil, costing perhaps as much per gallon as much of the so- calledi cylinder oil that is used in coal mines, they having discovered, by exhaust- ive experiments, that the increased efficiency gained by using an oil of such quality many times offsets the difference in the cost per gallon and enables them to secure A greater mileage without any increase in their power or other fixed charges. This will apply just as forcibly to the lubrication of coal cars, no matter whether the power is derived from mules or electric motors; there- fore, this feature of lubrication of mine equipment should receive more careful attention than it does receive, as a rule. There is considerable waste in the lubrication of mine cars. This waste is hard to avoid, and, naturally, makes the buyer hesitate before adopting the use of a car oil that costs very much per gallon; but even in the face of this waste the increased efficiency secured by the use of a high-grade car oil will warrant its use. Such waste is pretty hard to correct in mines where the old-fashioned style of car axle is still in use, and where the oil is applied through an ordinary spout oil can into the axle box, and allowed to drip off the axles and on to the ground. When axles are equipped in the same manner as those of freight cars, or where cars are equipped with one of the several different styles of patent car wheels and axles that are coming into use quite extensively, it is possible to regulate the feeding of the oil to the axles, so as to reduce the waste to a minimum. One of these patent car wheels, which is perhaps better known than any other, is constructed with a hollow hub that acts as a reservoir for the oil, the oil passing from this reservoir through small holes on to a felt washer, which it must saturate, and by which it is applied to the axles. Such wheels require a limpid oil, as a heavy, sluggish oil will not so readily saturate the felt washer referred to. A tight cap is adjusted to the end of the axle, to prevent waste of oil. These wheels will run quite a length of time without reoiling after the reservoir is once filled. While it costs something to equip mine cars with these patent axles, such an outlay will result in more economical oper- ation, particularly if at the same time the very best quality of car oil obtainable is used. Lubricant Tests. There are certain simple tests that may readily be made to determine the suitability of certain oils for certain grades of work. When testing oils for use in connection with engines running under constant load and speed, Mr. W. W. Davis, of Boston, recommends that a thermometer be placed in the bearing so that the bulb rests on the shaft, a constant feed of oil being maintained. Another thermometer is hung in the engine room near the bearing and away from drafts of air, so as to show the temperature of the room. Commence the test when the engine is started, note the rise of STRENGTH OF MATERIALS 169 temperature at frequent intervals, also that of the room; continue the test until the temperature of the bearing ceases to rise. Every hearing will in the course of a few hours reach a point where heat is radiated as fast as generated. Deducting the temperature of the room from that of the bearing will give the rise in temperature due to friction. If the engine runs during the day only, the bearing will cool off over night and after cleaning thoroughly with gasoline, will be in condition to test another oil the next day. While it is true that the coefficient of friction often decreases with the rise in temperature, in everyday practice it is safe to assume that of two oils the one that will keep the bearing the cooler is the best lubricant, so in tests of this kind the oil showing the least rise in temperature will be the better lubricant. Such tests can also be made in ring-oiled bearings of motors, dynamos, or shafting. When testing the value of two or more cylinder oils, Mr. Ward recommends that one oil be fed in at a given rate for a few days, the cylinder head then removed, and the inner surface wiped over with a piece of soft white paper. If there is no stain of oil and a liberal amount has been used, either the steam is very wet or not enough fatty oil has been used in compounding the lubricant. A separator will remove the excess moisture from the steam, when further tests will indicate if there is enough fatty 91! present. The same tests can be used to determine the least amount necessary to maintain good lubrication. By gradually reducing the amount of oil fed and examining the surfaces from time to time the proper amount necessary to maintain good lubrication can be determined. Where tests of this kind are to be made some means must be provided for the easy removal of the cylin- der heads. BEST LUBRICANTS FOR DIFFERENT PURPOSES (THURSTON) LO b y te cXp?eS'a1? inrOCkdriUSdriVen } Light mineral lubricatin e oils - VeJgreYpressures and slow speed . '. '. '. '. . { ^g^** 00 *- and ther S Ud Heavy pressures and slow speed {^^SSlS Heavy pressures and high speed { ^raL^ ^ **' Light pressures and high speed {** ^^rol^m. liv6 ' | Lard oil, tallow oil, heavy mineral Ordinary machinery < oils, and the heavier vegetable I oils. Steam cylinders Heavy mineral oils, lard, tallow. ( Clarified sperm, neat's foot, por- Watches and other delicate mechanism. < poise, olive, and light mineral L lubricating oils. For mixture with mineral oils, sperm is best; lard is much used; olive and cottonseed are good. STRENGTH OF MATERIALS DEFINITIONS Stress is the cohesive force by which the particles of a body resist the exter- nal load that tends to produce an alteration in the form of the body. It is always equal to the effective external force acting upon the body; thus, a bar subjected to a direct pulling force of 1,000 Ib. endures a stress of 1,000 Ib. Unit stress is the stress or load per unit of area, usually taken per square inch of section. For instance, if the bar just mentioned is 1 in. X 2 in. in section, the unit stress of the bar will be 1,000^-2 (sectional area) = 500 Ib. Tensile stress is produced when the external forces tend to stretch a body, or pull the particles away from one another. A rope by which a weight is suspended is an example of a body subjected to tensile stress. Compressive stress is produced when the forces tend to compress the body, 9r push the particles closer together. A post or column of a building is sub- jected to compresive stress. 170 STRENGTH OF MATERIALS AVERAGE ULTIMATE STRENGTHS OF METALS, IN POUNDS PER SQUARE INCH Kind of Metal Com- pression Ten- sion Elastic Limit Shear- ing Modu- lus of Rup- ture Modulus of Elasticity Aluminum: Aluminum, commercia Aluminum, nickel Brass, Bronze, and Cop per: 12,000 30,000) 15,000 40,000 24000 6,500 22,000 6,000 12,000 36,000 20,000 11,000,000 9 000 000 Brass wire, annealed (softened by reheat- ing) Brass wire, unannealed Bronze, aluminum Bronze, gun metal Bronze, manganese. . . . Bronze, phosphor 120,000 (20,000) 120,000 50,000 80,000 75.000 32,000 60,000 50,000 66000 16,000 10,000 30,000 24,000 40000 53,000 14,000,000 10,000,000 14,000,000 4 500 000 Copper, bolts 30,000 30,000 Copper, cast Copper wire, annealed (softened by reheat- ing) (40,000) 24,000 36000 6.000 30,000 22,000 10,000,000 15 000 000 Copper wire, unan- nealed Cast and Wrought Iron: Iron, cast 80,000 60,000 15000 10,000 6000 18000 30000 18,000,000 12 000 000 Iron chains Iron, corrugated Iron wire, annealed (softened by reheat- ing) 35,000 60000 40,000 15 000 000 Iron wire, unannealed. Iron, wrought, shapes. . Iron, wrought, rerolled bars .... 46,000 48000 80,000 48,000 50 000 27,000 26,000 27 000 40,000 40 000 44,000 48 000 25,000,000 27,000,000 26 000 000 Lead: Lead, cast 2 000 1 000 1 000 000 Lead pipe. 1 600 Cast and Structural Steel: Steel, castings Steel, structural, soft . . Steel, structural, me- dium 70,000 56,000 64 000 70,000 56,000 64 000 40.000 30,000 3 000 60,000 48,000 50 000 70.000 54.000 60 000 30,000,000 29,000,000 20 000 OOO Steel wire, annealed (softened by reheat- ing) 80 000 000 on nnn nnn Steel wire, unannealed Steel wire, crucible Steel wire, for suspen- sion bridges Steel wire, special tem- pered Tin and Zinc: Tin, cast . (6 000) 20,000 80,000 200,000 300,000 q zfto 60,000 0,000 0,000 30,000,000 30,000,000 30,000,000 Zinc, cast (20*000) 5 000 4 000 7 OOfi ino7 --Compression values enclosed in parentheses indicate loads producing 10% reduction in original lengths. STRENGTH OF MATERIALS 171 Shearing stress is produced when the forces tend to cause the particles in one section of a body to slide over those of the adjacent section. A steel plate acted on by the knives of a shear, and a beam carrying a load, are subjected to shearing stress. Tension, compression, and shear are called simple or direct stresses, to dis- tinguish them from bending and torsion. The amount of alteration in form of a body produced by a stress is called deformation, or strain. It may be tensile deformation, compressiye deforma- tion, or shearing deformation, according as the stress producing it is tensile, compressive, or shearing. The rate of deformation, also called unit deformation, is the deformation of a body, subjected to tension or compression, per unit of AVERAGE ULTIMATE STRENGTHS OF WOODS, IN POUNDS PER SQUARE INCH Tension Compression Transverse Shearing With Grain Kind d .s G en >> .s .3 of Timber 1 G G c *2g 1 iji 3 -. G 2 G 1 1 ||| 1 |s| H I I 1 "o !uQ W O-o White oak 12,000 2,000 7,000 5.000 2,000 7.000 1,500,000 800 4.000 White pine 7.000 500 5,500 3,500 700 4,000 1,000,000 400 2,000 Southern long- leaf or Georgia pine Douglas fir 12,000 8,000 600 7,000 5,700 5,000 4,500 1,400 800 7,000 5,000 1,500,000 1,400,000 600 500 5,000 Short-leaf yel- low pine 9,000 500 6,000 4,500 1,000 6,000 1,200,000 400 4,000 Red pine (Nor- way pine) 8,000 500 5,000 4,000 800 5,000 1,130,000 Spruce and Eastern fir 8,000 500 6,000 4,000 700 4,000 1,200.000 400 3,000 Hemlock 6,000 4,000 600 3,500 900,000 350 2,500 Cypress 6,000 5,000 4,000 700 5,000 900,000 Cedar 7,000 5,500 3,500 700 4,000 700,000 400 1,500 Chestnut 8,500 4,000 900 5,000 1,000,000 600 2,000 California red- wood 7,000 4,000 600 4,500 700,000 400 California spruce 4,000 5,000 1,200,000 Factor of safety 10 10 5 5 4 6 2 4 4 length. If an iron bar 6 ft. long is subjected to a force that elongates it 1 in., the rate of deformation will be 1 in. -5- 72 (length of the bar, in inches) = .0139 in. The modulus or coefficient of elasticity is the ratio between the stresses and corresponding deformations for a given material, which may have a somewhat different modulus of elasticity for tension, compression, and shear. If / is the increase per unit 9f length of a material subjected to tensile stress, and p the unit stress producing this elongation, the modulus of elasticity For example, a wrought-iron bar, 80 in. long, subjected to a unit tensile stress p of 10,000 lb., stretched .029 in. The unit strain I, or stretch per inch of length, is .029 in.T-80 in. = .0003625 in. Then, 172 STRENGTH OF MATERIALS The relation E = p -5- Us true only when equal additions of stress cause equal increases of strain. Previous to rupture, this condition ceases to exist, and the material is said to be strained beyond the elastic limit, which, therefore, is that degree of stress within which the modulus of elasticity is nearly constant and equal to the unit stress divided by the unit strain. The ultimate strength of a given material in tension, compression, or shear is that unit stress which is just sufficient to break it, and is equal to the maxi- mum stress causing rupture divided by the original area of the cross-section. The accompanying tables show the average ultimate strengths, in pounds per square inch, of both metals and woods. Working stress is the maximum unit stress to which the parts of a structure are to be subjected. Factor of safety is the ratio of ultimate strength to working stress. The factor of safety required for a structure depends on the material and on the character of the loads applied that is, whether the loads are quiescent or such that cause impact and vibrations. For stone and brick, a factor of safety of from 10 to 30 is used; for timber, from 8 to 15; for cast iron, from 6 to 20; for reinforced concrete, from 4 to 6; and for structural steel, from 3 to 6. It is obvious that structures subjected to loads causing impact should be designed for a higher factor of safety than those having to carry static loads. When a structure, as a bridge, carries both dead load and live loads, the modern practice favors the specifying of one working unit stress for both kinds of loads, and providing for the effect of vibration by increasing the live-load stress or bending moment by an amount / determined from a so-called impact formula. The formula most in use for railroad bridges is 300 ' in which 5 = maximum live-load stress or bending moment in member, L = length, in feet, of single track that must be loaded in order to obtain value 5. SIMPLE, OR DIRECT, STRESS Formula for Simple Stress. If P is an external force producing tension, compression, or shear uniformly distributed over an area A, and s is the unit working stress, the fundamental formula for designing parts of structures subjected to a simple, or direct, stress is P = sA When designing members that are in tension, A must be taken as the net area of the section. This is determined by deducting from the gross section the greatest number of pin, bolt, or rivet holes that can be cut by a plane at right angles to the section. Rivet holes are usually taken f in. larger than the diameter of the rivet. Important Applications of Formulas for Direct Stress. 1. ^Tension mem- bers aiid short compression members of roof or bridge trusses are examples of simple stress, and their sections are determined by the preceding formula. EXAMPLE. A tension member of a roof truss is made of two 3|"X3"X \" angles connected by one line of rivets J in. in diameter. What stress will it carry at 16,000 Ib. per sq. in.? FIG. FIG. 2 SOLUTION. The gross sectional area of a 3i"X3"X J" angle is 3.25 sq. in. The deduction for one rivet hole is (| + i)X| = .5. The net area is 3.25 -.5 = 2 J 5 - A he carrying capacity of the angle is therefore 2.75X 16,000 = 44,000 Ib. TJ?-' i I? J"} ts als ? are examples of simple stress. In the joint shown Fig. 1, the rivet is in single shear, because there is only one section e of the rivet subjected to a shearing stress. The amount R that one rivet will carry being equal to the area of the cross-section of the rivet multiplied by the unit STRENGTH OF MATERIALS 3 173 11 OS C IO b 00" O3 8 O O O O q 00 CO O3 iff * =1 X12 = 120; W= 400X10 = 4,000; E = 1,500,000; and I = ~~~ = 576. Substituting in the formula, STRENGTH OF MATERIALS 179 ^ S co &ftj tS 10 LL Hg) 180 STRENGTH OF MATERIALS COLUMNS The strength of a compression member depends on the ratio of its length to its least lateral dimension, or, what is the same thing, on the ratio of slender- ness; that is, the ratio of its length to its radius of gyration. For compression members whose ratio of slenderness does not exceed 30, r> the formula S = ~T. f r simple stress, may be used. When this ratio exceeds 30, but is not more than 150, s should be deduced from Rankine's formula, s u in which *? ultimate strength in compression; 1 = length; r = radius ius of gyration. coefficient from table. The ultimate strength in compression s, t should be divided by a suitable factor of safety. Both / and r are expressed in the same unit. The values of ki, which depend on the material of the column and the condition of its ends that is whether fixed or round are given in the following table: VALUES OF fei (RANKINE'S FORMULA) Material Both Ends Flat or Fixed One End Round Both Ends Round Cast iron Wrought iron. Steel Wood 1 1.78 4 5,000 1 5,000 1.78 5,000 4 36,000 1 25,000 1 36,000 1.78 36,000 4 25,000 1.78 25,000 4 3,000 3,000 3,000 When the value of - exceeds 150, Euler's formula, which is given later, should be used. The straight line formula is more convenient for determining the value of s, and is now in extensive use. It is only approximate, giving values of s that differ somewhat from those obtained by Rankine's formula; but the difference is on the side of safety. For the same notation as before, the straight-line formula is s = s u k - CONSTANTS FOR THE STRAIGHT-LINE AND EULER'S FORMULAS 1 . - Medium Steel Wrought Iron Cast Iron Flat Ends Pin Ends Flat Ends Pin Ends Flat Ends Su 52,500 179 lt>5 666m 52,500 220 159 444 m 42,000 128 218 666m 42,000 157 178 444 m 80,000 438 122 395 m k. :::::\ limit of - nE*t STRENGTH OF MATERIALS 181 The values of s u and k are given in the accompanying table, in which will also be found the limit of - within which the formula may be used. When - exceeds this limit, Euler's formula, which follows, should be used. EXAMPLE. What is the ultimate strength per square inch of a medium- steel column 25 ft. long both ends of which are fixed and the radius of gyration of which is 2.5? SAFE LOADS FOR HOLLOW, CYLINDRICAL, CAST-IRON COLUMNS (The Carnegie Steel Co., Limited) 1 1 o> Length of Columns in Feet ^ c 5 side Diai Inches Jl 8 10 12 14 16 18 20 22 24 -4 C tP US! i * s JE: Safe Load, in Tons of 2,000 Lb. & 11' 6 26.2 23.0 20.1 17.5 15.2 13.2 11.5 8.6 26.95 6 37.5 33.0 28.8 25.0 21.7 18.9 16.5 12.4 38.59 6 42.7 37.6 32.8 28.5 24.7 21.5 18.8 14.1 43.96 6 1 47.6 41.9 36.5 31.8 27.6 24.0 21.0 15.7 49.01 6 H 52.2 46.0 40.1 34.8 30.2 26.3 23.0 17.2 53.76 7 1 47.7 43.1 38.5 34.3 30.4 26.9 23.9 21.2 18.9 14.7 45.96 7 1* 61.1 55.2 49.3 43.8 38.9 34.4 30.6 27.1 24.2 18.9 58.90 7 H 67.2 60.8 54.3 48.3 42.8 37.9 33.7 29.9 26.7 20.8 64.77 8 f 57.9 53.3 48.6 44.1 39.7 35.8 32.2 28.9 26.1 17.1 53.29 8 1* 74.6 68.7 62.5 56.7 51.1 46.0 41.4 37.3 33.6 22.0 68.64 8 u 89.9 82.8 75.5 68.4 61.7 55.5 49.9 44.9 40.5 26.5 82.71 9 1 68.1 63.6 58.9 54.2 49.6 45.2 41.2 37.5 34.1 19.4 60.65 9 1 88.0 82.3 76.2 70.0 64.1 58.4 53.2 48.4 44.1 25.1 78.40 9 11 106.6 99.6 92.2 84.8 77.6 70.8 64.4 58.7 53.4 30.4 94.94 9 123.8 115.7 107.1 98.5 90.1 82.2 74.8 68.1 62.0 35.3 110.26 9 ll 139.6 130.5 120.8 111.1 101.6 92.7 84.4 76.8 69.9 39.9 124.36 10 1 101.4 95.9 89.8 83.6 77.4 71.5 65.8 60.5 55.5 28.3 88.23 10 li 123.3 116.5 109.1 101.6 94.1 86.8 79.9 73.4 67.5 34.4 107.23 10 if 143.7 135.8 127.3 118.5 109.7 101.2 93.2 85.6 78.7 40.1 124.99 10 ll 162.7 153.8 144.1 134.1 124.2 114.6 105.5 97.0 89.1 45.4 141.65 11 1 114.8 109.4 103.5 97.3 91.0 84.8 80.2 73.1 67.7 31.4 98.03 11 139.9 133.3 126.1 118.6 110.9 103.3 97.8 89.4 82.5 38.3 119.46 11 if 163.5 155.9 147.5 138.6 128.7 120.8 114.3 104.1 96.4 44.8 139.68 11 If 185.7 177.1 167.5 157.5 147.3 137.2 129.8 118.3 109.5 50.9 158.68 11 2 206.6 196.9 186.3 175.1 163.8 152.6 144.4 131.5 121.8 56.6 176.44 12 1 128.0 122.9 117.2 111.0 104.7 98.4 92.2 86.1 80.4 34.6 107.51 12 156.4 150.1 143.1 135.7 127.9 120.2 112.6 105.2 98.2 42.2 131.41 12 ji 183.3 175.9 167.7 159.0 149.9 140.9 132.0 123.3 115.1 49.5 154.10 12 If 208.7 200.4 191.0 181.1 170.7 160.4 150.3 140.5 131.1 56.4 175.53 12 2 232.7 223.4 213.0 201.9 190.4 178.9 167.6 156.6 146.1 62.8 195.75 13 1 141.2 136.3 130.7 124.7 118.5 112.1 105.8 99.5 93.5 37.7 117.53 13 11 172.8 166.8 160.0 152.7 145.0 137.2 129.4 121.8 114.4 46.1 143.86 13 H 203.0 195.9 187.9 179.3 170.3 161.1 152.0 143.1 134.3 54.2 168.98 13 If 231.6 223.6 214.5 204.7 194.4 183.9 173.5 163.3 153.3 61.9 192.88 13 2 258.9 249.9 239.7 228.7 217.3 205.5 193.9 182.5 171.3 69.1 215.56 14 1 154.3 149.6 144.3 138.5 132.3 125.9 119.5 113.1 106.8 40.8 127.60 14 u 189.2 183.4 176.9 169.7 162.2 154.4 146.5 138.6 131.0 50.1 156.31 14 H 222.6 215.8 208.1 199.7 190.8 181.7 172.3 163.1 154.1 58.9 183.67 14 If 254.4 246.7 237.9 228.3 218.1 207.6 197.0 186.5 176.2 67.4 210.00 14 2 284.8 276.2 266.4 255.6 244.2 232.4 220.6 208.8 197.2 75.4 235.12 15 1 167.4 162.9 157.8 152.1 146.0 139.7 133.3 126.8 120.4 44.0 137.28 15 205.5 200.0 193.7 186.7 179.3 171.5 163.6 155.7 147.9 54.0 168.48 15 U 242.1 235.7 228.2 220.0 211.2 202.1 192.8 183.5 174.2 63.6 198.74 15 If 277.2 269.8 261.3 251.9 241.9 231.4 220.7 210.1 199.5 72.9 227.45 15 2 310.8 302.5 293.0 282.5 271.2 259.5 247.5 235.5 223.6 81.7 254.90 182 STRENGTH OF MATERIALS SOLUTION. By the straight-line formula, QC vv 1 O 5 = 60,000- 179 X f ^~ = 38,520 Ib. per sq. in. Using Rankine's formula, 38.070tb.pers,. in. + 25,OOOX2.52 Euler's Formula. Structural members in compression whose ratio of slenderness exceeds 150 should preferably not be used. Sometimes, however, long columns cannot be avoided, and when - exceeds the limits for which the preceding formulas may be applied, Euler's formula should be used. This formula is as follows: in which E = modulus of elasticity of material; = constant. The value of the constant n depends on the end condition; it has the value of 1 for columns with both ends pivoted and 4 for columns with both ends fixed. The table of constants on page 180 gives the values of nv 2 E, expressed in millions of pounds. Formula for Wooden Columns. The formula for determining the strength of wooden columns having flat or square ends was deduced from exhaustive tests of full-size specimens, made at the Watertown Arsenal, Mass., and may be expressed as follows: in which 5 = ultimate strength of column, per square inch of section; U = ultimate compressive strength of material, per square inch; / = length of column, in inches; d = dimension of least side of column, in inches. This formula may be applied to all wooden columns, the length or height of which is not under 10 times nor over 45 times the dimension of the least side. In other words, -y should not be less than 10 nor more than 45. If the length a is less than 10 times the least side, the direct compressive strength of the material per square inch, multiplied by the sectional area of the column in square inches, will give the strength of the column. If the length is over 45 times the least side, Rankine's formula should be used. COMBINED STRESSES Bending Combined With Compression or Tension. Assume that P is the axial force acting on the beam; M , the maximum bending moment to which the beam is subjected; A, the cross-sectional area of the beam; 7, its moment of inertia; and c, the distance from the neutral axis of the most distant fiber, having the same kind of stress (tension or compression) as that caused by P. Then, the working stress should not exceed P , Me 5= A+-F In case of compression, 5 should, in addition, be deduced from one of the compression formulas previously given. The preceding formula for 5 is the one commonly used in practice, but it is only approximate. When more accurate results are required, the following formula should be used, P , Me Here, I is the span; E, the modulus of elasticity, and k', a constant having the following values: STRENGTH OF MATERIALS 183 Value of k For a cantilever loaded at end ............................. % For a cantilever loaded uniformly .......................... \ For a beam supported at both ends and loaded at center ..... ^ For a beam supported at both ends and loaded uniformly ...... ^ For a beam fixed at both ends and loaded at center .......... ^ For a fixed beam uniformly loaded ......................... -fa The minus sign before k is for the case when the direct stress is compressive, and the plus sign, when it is tensile. STRENGTH OF HEMP AND MANILA ROPES AND OF CHAINS Ropes. If C is the circumference of a rope, in inches, and P the working load, in pounds, then, for hemp and manila rope, P = 10C2 This formula gives a factor of safety of from 7^ for manila or tarred hemp rope to about 11 for the best three-strand hemp rope. For iron-wire rope of seven strands, nineteen wires to a strand, and for the best steel-wire rope of seven strands, nineteen wires to the strand, P = 1,OOOC 2 The last two formulas are based on a factor of safety of 6. Chains. If P is the safe load, in pounds, and d the diameter of link, in inches, then, for open-link chains made from a good quality of wrought iron, and for stud->link chains, P = IS.'oOOd* Chain Cables. The strength of a chain link is less than twice that of a straight bar of a sectional area equal to that of one side of the link. A weld exists at one end and a bend at the other, each requiring at least one heat, which produces a decrease in the strength. The report of the committee of the U. S. Testing Board, on tests of wrought-iron and chain cables, contains the following conclusions: "That, beyond doubt, when made of American bar iron, with cast-iron studs, the studded link is inferior in strength to the unstudded one. "That when proper care is exercised in the selection of material, the strength of chain cables will vary by about 5% to 17% of the resistance of the strongest. Without this care the variation may rise to 25%. "That with proper material and construction the ultimate resistance of the chain may be expected to vary from 155% to 170% of that of the bar used in making the links, and show an average of about 163%. "That the proof test of a chain cable should be about 50% of the ultimate resistance of the weakest link." From a great number of tests of bars and unfinished cables, the com- mittee considered that the average ultimate resistance and proof tests of chain cables made of the bars, whose diameters are given, should be such as are shown in the accompanying table. ULTIMATE RESISTANCE AND PROOF TESTS OF CHAIN CABLES Diam- eter of Bar Average Resistance = 163% of Proof Test Diam- eter of Bar Average Resistance = 163% o/ Proof Test Inches Bar Pounds Pounds Inches Bar Pounds Pounds 1 71,172 33,840 1* 162,283 77,159 1A 79,544 37,820 ir 174,475 82,956 |I 88,445 97,731 42,053 46,468 it 187.075 200,074 88,947 95,128 107,440 51,084 I'M 213,475 101,499 1& 117,577 55,903 if 227,271 108,058 If 128,129 60,920 Jii 241,463 114,806 139,103 66,138 2 256,040 121,737 H 150,485 71,550 184 STRENGTH OF MATERIALS PRACTICAL PROBLEMS IN THE STRENGTH OF BEAMS AND PROPS To Find the Quiescent Breaking Load of a Horizontal Square or Rectangular Beam Supported at Both Ends and Loaded at the Middle. Multiply the breadth, in inches, by the square of depth, in inches; divide the product by distance in feet, between supports, and multiply the quotient by the con- stant given in the Table of Constants for Seasoned Timber. Take as the safe working load one-third of the breaking load. To Find the Quiescent Breaking Load of a Horizontal Cylindrical Beam. Divide the cube of the diameter, in inches, by the distance between the sup- ports in feet, and multiply the quotient by the constant. When the load is uniformly distributed on the beam, the results obtained by the foregoing rules should be doubled. EXAMPLE 1. Find the quiescent breaking load and safe working load of a yellow-pine collar 8 in. square, 12 ft. between legs. SOLUTION. Breaking load = 10,666 Ib. for green timber. 8X82 12 X 500 = 21,333 Ib. for seasoned, and Safe working load = 7,111 Ib. for seasoned, and 3,556 Ib. for green timber. EXAMPLE 2. Find the quiescent breaking load, and the safe working load of a hemlock collar 10 in. diameter, 7 ft, between legs. 1 f)3 SOLUTION. Breaking load = X 236 = 33, 7 14 Ib. for seasoned, timber, and 33 714-^2 = 16,857 Ib. for green timber. Safe working load = 33, 7 14 -r-3 = 11,238 Ib. for seasoned, and 33,714-1-6 or 11 238-4-2 = 5,619 Ib. for green timber. To Find the Load a Rectangular Collar Will Support When Its Depth Is Increased. When the length and width remain constant, the load varies as the square of the depth. EXAMPLE. A rectangular collar 10 in. deep supports 15,000 Ib. What will it support if its depth is increased to 12 in.? SOLUTION. Applying the rule just given 10 2 : 12* = 15,000 : 21,600. Having the Length and Diameter of a Collar, to Find the Diameter of a Longer Collar to Support the Same Weight. For the same load, the strength of collars varies as the cubes of their diameters, and inversely as their lengths. EXAMPLE. If a collar 6 ft, long and 8 in. diameter supports a certain weight, what must be the diameter of a collar 12 ft. long to support the same weight? TABLE OF CONSTANTS FOR SEASONED TIMBER Woods Constant Woods Constant Square or Rectan- gular Round Square or Rectan- gular Round Ash, white Ash, swamp Ash, black Balsam, Canada . . . Beech white . 650 400 300 350 450 550 450 450 250 450 350 600 400 650 600 383 236 177 206 265 324 265 266 147 265 206 353 236 383 353 Locust Lignum vitae. . . . Larch Maple Oak, red or b ack Oak, white Oak, live..... ... Pine, white/ Pine, yellow 600 650 400 550 550 600 600 450 500 550 550 450 500 350 353 . 383 236 324 324 353 353 265 295 324 324 265 295 206 Beech, red Birch, black Birch, yellow Cedar, white Chestnut Elm Poplar Elm, rock Hemlock Spruce Hickory Willow Ironwood ....;... STRENGTH OF MATERIALS 185 SOLUTION. Applying the rule just given \12:>/6 Having the Loads 8 in. : 6.35 in. s of Two Beams of Equal Length and the Diameter of One. to Find the Diameter of the Other. When the lengths are equal, the diameters vary as the cube roots of the loads, or the cubes of the diameters vary as the loads. EXAMPLE 1. A beam 11 in. in diameter supports a load of 32,160 Ib. What will be the diameter of another beam the same length, to support a load of 19,440 Ib.? SOLUTION. Applying the rule just given -^32,160 : ^19,440 = 11 : 9.3. EXAMPLE 2. A beam 8 in. in diameter will support a load of 10,240 Ib. What load will a beam the same length and 7 in. in diameter support? SOLUTION. Applying the rule just given 8 3 : 7 s = 10,240 : 6,860. The preceding Table of Constants has been calculated for seasoned timber; for green timber, take one-half of these constants. The safe working load is one-third of the breaking load. To Find the Diameter of a Collar When the Weight Increases in Proportion to the Length. Find the required diameter to support the same weight as the short collar. Then the length of the short collar is to the length of the long one as the diameter found to support the original weight is to the required diameter. EXAMPLE. If a collar 6 ft. long, 8 in. in diameter, supports a certain weight, what must be the diameter of a collar 12 ft. long to support twice the weight? 03 ( )3 SOLUTION. From the rule just given, 1:2 = -: ~- , or 1 : 2 = 2X 8 3 : ( ) 3 , 12.7. To Find the Breaking Load of Either Square or Rectangular Wooden Pil- lars or Props. Call one side of the square or the least side of the rectangle the breadth. Divide the square of the length, in inches, by the square of the breadth, in inches, multiply the quotient by .004, add 1 to the product and divide the crushing load by the result. Then multiply this quotient by the number of square inches in the end of the prop Or, breaking load in Ib. ; Crushing load , in which 1 = length, in inches; b = breadth, in inches, d = depth, in inches CRUSHING LOADS OF WELL-SEASONED AMERICAN WOODS Wood Crushing Load Pounds per Square Inch Wood Crushing Load Pounds per Square Inch Ash 6,800 Maple, sugar, black . . . 8,000 Beech Birch .... 7,000 8,000 Maple, white, red Oak, white, red, bla k. . 6,800 7,000 Cedar red 6,000 Oak, scrub, basket. . . . 6,000 Cedar, white 4,400 5 300 Oak, chestnut, live. . . . Oak pin 7,500 6,500 Hemlock 5 300 Pine, white 5,400 8 000 5000 Linden 5,000 9 800 Pine, Georgia 8,500 5,000 7 000 Spruce, black 5,700 Maple, broad-leafed, 5 300 Spruce, white Willow 4,500 4,400 g For green timber, take one-half of the crushing strength given in the foregoing table. The safe working load equals one-third of crushing load. 186 STRENGTH OF MATERIALS 3uno'CDCOl rH rH O O O O O OOOOOOOO rH 00 >O CO (M rH FOR ST Pounds.) . punod A\iag; JQJ ppv 00 t^ 05 I> 05 CO IN T>< CD 05 T}< 00 rj( O CD rH CO IN|O5 t>. O rJH CO (N rH O O5 O5 00 GO 00 l> CO (N IN'|rH rH rH rH rH rH rHrHCOOCSdOCJ ^q3ia^ puno'd Aa COCDiOTjO . (N.Q CNl-5 IO CO rf< Tti rH 00|(N CO 00 t>- 00 (N 00 O Tj< rt< O t>I CO 10 * Tj5 COJCO CO (N 6 IO CO CO CO CO CO (N O (N CO Tjl CO rH O5 O5 rH j; O t>; rjj (N 05 t-; CO Al ui asBaaouj AaaA jo ?unO(j Aaag joj ppy CO W (N rH rH< 05Tji>cc>|cdio>ofjiOT)5 punoO CD t^ 00 O5 O !-HrHrHrHrHrHrHrH(N (N CN &; in hydraulic limes, it lies between ^ and /<&; and in cements, it exceeds i$y. These limes merge into 9ne another so gradually, however, that it is often difficult to distinguish the dividing line between them. LIMES The commercial varieties of lime may be classified as common, hydrated, and hydraulic. The common limes, also called quicklimes, may be subdivided into rich, or fat, lime, and meager, or poor, lime. Common Limes. The grade of common lime known as fat, or rich, lime is almost pure oxide of calcium, CaO, and contains only about 5% of impurities. It has a specific gravity of about 2.3 and a great affinity for water, of which it absorbs about one-quarter of its weight. This absorption is accompanied by a great rise in temperature, by the lime bursting, and by the giving off of vapor. The lime finally crumbles into a powder. This powder occupies from two and one-half to three and one-half times as much volume as the original lime, the exact amount depending on its initial purity. When the lime is in this plastic state, it is said to be slaked. It is then unctuous and soft to the touch, and from this peculiarity it derives the name of fat or rich. Meager, or poor, lime consists of from 60 to 90% of pure lime, the remainder being impurities, such as sand or other foreign matter. These impurities have no chemical action on the lime, but simply act as adulterants. Compared with fat lime, poor lime slakes more slowly and evolves less heat. The resulting paste is also thinner and not so smooth, greatly resembling fat slaked lime mixed with sand. Poor lime is not so good for building purposes as fat lime, nor has it such extensive use. Hydrated Lime. The class of lime called hydrated lime (calcium hydrate) is merely thoroughly slaked fat lime dried in the form of a fine powder, Ca(OH)t. It is used extensively in conjunction with cement for making mortar, and also in the sand-lime brick industry. Hydraulic Limes. Limes that contain enough quicklime to slake when water is added, and enough clay or sand to form a chemical combination when wet, thus giving them the property of setting under water, are called hydraulic limes. The slaking qualities vary, the time of setting under water also varies, but these limes usually become as hard as stone in 3 or 4 da. The use of hydraulic lime has rapidly decreased in this country. Large quantities were formerly imported from Europe. CEMENTS Cement may be divided into four general classes: Portland, natural, puzzolan (also called pozzuolana), and mixed. The relative importance of each cement is indicated by the order in which it is named. Portland cement may be defined as the product resulting from the process of grinding an intimate mixture of calcareous (containing lime) and argillaceous (containing clay) materials, calcining (heating) the mixture until it starts to fuse, or melt, and grinding the resulting clinker to a fine powder. It must contain not less than 1.7 times as much lime by weight as it does of those materials that give the lime its hydraulic properties, and must contain no materials added after calcination, except small quantities of certain substances used to regulate the activity or the time of setting. Natural cement is the product resulting from the burning and subsequent pulverization of an argillaceous limestone or other suitable rock in its natural condition, the heat of burning being insufficient to cause the material to start to melt. Puzzolan cement is a material resulting from grinding together, without subsequent calcination, an intimate mixture of slaked lime and a puzzolanic substance, such as blast-furnace slag or volcanic scoria. That made from slag is know as slag cement. Mixed cements cover a wide range of products obtained by mixing, or blending, the foregoing cements with one another or with other inert sub- stances. Sand cements, improved cements, and many second-grade cements belong to this class. Mixed cements, however, are of comparatively little importance. Properties of Cements. The hydraulic cements differ from the limes in that they do not slake after calcination and that they set, or harden, under water. They can be formed into a paste with water without any sensible increase in volume and with little, if any, disengagement of heat. They do CONCRETE 189 not shrink appreciably in hardening, so that the sand and broken stone with which they are mixed are employed merely through motives of economy and not, as with limes, of necessity. The color of the different grades of cement is variable, but in certain cases it is distinctive. Portland cement is a dark bluish or greenish gray; if it is a light yellow, it may indicate underburning. Natural cement ranges in color from a light straw, through the grays, to a chocolate brown. Slag cement is gray with usually a tinge of lilac. In general, however, the color of cement is no criterion of its quality. Cement is packed either in wooden barrels or in cloth or paper bags, the latter being the form of package most commonly employed. A barrel of Portland or of slag cement contains the equivalent of 4 bags, while but 3 bags of natural cement equal a barrel. The average weights of the various cements are given in the accompanying table. In proportioning mortar or concrete by volume, a common assumption is that a bag of Portland cement occupies .9 cu. ft. This practice, however, is, not entirely uniform. AVERAGE WEIGHTS OF HYDRAULIC CEMENTS Kind of Cement Net Weight of Bag Pounds Net Weight of Barrel Pounds Weight per Cubic Foot Pounds Packed Loose Portland 94 94 82 376 282 330 100 to 120 75 to 95 80 to 100 70 to 90 45 to 65 55 to 75 Natural Slag Portland cement may be distinguished by its dark color, heavy weight, slow rate of setting, and greater strength. Natural cement is characterized by lighter color, lighter weight, quicker set, and lower strength. Slag cement is somewhat similar to Portland, but may be distinguished from it by its lilac- bluish color, by its lighter weight, and by the greater fineness to which it is ground. Portland cement is adaptable to any class of mortar or concrete construc- tion, and is unquestionably the best material for all such purposes. Natural and slag cements, however, are cheaper, and, under certain conditions, may be substituted for the more expensive Portland cement. All heavy construction, especially if exposed, all reinforced-concrete work, sidewalks, concrete blocks, foundations of buildings, piers, walls, abutments, etc. should be made with Portland cement. In second-class work, as in rubble masonry, brick sewers, unimportant work in damp or wet situations, or in heavy work in which the working loads will not be applied until long after completion, natural cement may be employed to advantage. Slag cement is best adapted to heavy founda- tion work that is immersed in water or is at least continually damp. This kind of cement should never be exposed directly to dry air, nor should it be subjected either to attrition or impact. SAND AND ITS MIXTURES Sand is an aggregation of loose gr&ins of crystalline structure, derived from the disintegration of rocks. It is called silicious, argillaceous, or calcareous, according to the character of the rock from which it is derived. Sand is obtained from the seashore, from the banks and beds of rivers, and from land deposits. The first class, called sea sand, contains alkaline salts that attract and retain moisture and cause efflorescence in brick masonry. This efflorescence is not at first apparent but becomes more marked as time goes on. It can be removed temporarily, at least, by washing the stonework in very dilute hydro- chloric acid. The second, termed river sand, is generally composed of rounded particles, and may or may not contain clay or other impurities. The third, called pit sand, is usually composed of grains that are more angular; it often contains clay and organic matter. When washed and screened it is a good sand for general purposes. 19 o CONCRETE Sand is used in making mortar because it prevents excessive shrinkage and reduces the quantity of lime or cement required. Lime adheres better to the particles of sand than it does to its own particles; hence, it is considered that sand adds strength to lime mortar. On cement mortar, on the contrary, sand has a weakening effect. Properties of Sand. The weight of sand is determined by merely filling a cubic-foot measure with dried sand and obtaining its weight. Dry sand weighs from 80 to 120 Ib. per cu. ft.; moist sand, however, occupies more space and weighs less per cubic foot. The weight of sand is more or less dependent on its specific gravity and on the size and shape of the sand grains, but, other things being equal, the heaviest sand makes the best mortar. The specific gravity of sand ranges from 2.55 to 2.80. For all practical purposes the specific gravity may be assumed to be 2.65 with little danger of By percentage of voids is meant the amount of air space in the sand. Struc- turally, it is one of the most important properties of sand. The greater these voids, the more cement paste will be required to fill them in order to give a dense mortar. The percentage of voids may be determined by observing the quantity of water that can be introduced into a vessel filled with sand, but it is best computed as follows: r -j , 100 X weight per cubic foot percentage of voids = 100 -- 62 . 5X specific gravity EXAMPLE. What is the percentage of voids in a sand having a specific gravity of 2.65 and weighing 105 Ib. per cu. ft.? SOLUTION. Substituting in the formula, the percentage of voids is The percentage of voids depends principally on the size and shape of the sand grains and the gradation of its fineness, and hence will vary from 25 to 50%. Sand containing over 45% of voids should not be used to make mortars. The shape of the grains of sand is of chief importance in the influence that the sand exerts on the percentage of voids. Obviously, a sand with rounded grains will compact into a more dense mass than one whose grains are angular or flat like particles of mica. Therefore, the more nearly the grains approach the spherical in shape, the more dense and strong will be the mortar for the same amount of cement. This fact is contrary to the common opinion on the subject. The fineness of sand is determined by passing a dried sample through a series of sieves having 10, 20, 30, 40, 50, 74, 100, and 200 meshes, respectively, to the linear inch. The result of this test, expressed in the amount of sand passing each sieve, is known as the granulometric composition of the sand. Material that does not pass a J-in. screen is not considered to be sand, and should be separated by screening. Sand that is practically all retained on a No. 30 sieye is called coarse, while 80 or 90% of sand known as fine will pass through this sieve. Fine sand produces a weaker mortar than coarse sand, but a mixture of fine and coarse sand will surpass either one in those cases, at least, where there is not enough cement to fill voids using either sand. The purity, or cleanness, of -sand may be roughly ascertained by rubbing it between the fingers and observing how much dirt remains. To determine the percentage of the impurities more accurately, a small dried and weighed sample is placed in a vessel and stirred up with water. The sand is allowed to settle, the dirty water poured off, and the process repeated until the water pours off clear. The sand is then dried and weighed. The loss in weight gives the quantity of impurities contained in the sand. The presence of dirt, organic loam, mica, etc. is decidedly injurious and tends to weaken the resulting mortar. Clay or fine mineral matter in small proportions may actually result in increased strength, but excessive quantities of these materials may be a possible source of weakness. The best modern practice limits the quantity of impurities found by this washing test to 5%. Attention is called to the fact that the sand found and used around many collieries is inferior. It is apt to be dirty and to consist of fine uniform grains. Such sand is sometimes suitable for building brattices or small foundations where a certain amount of air-tightness or weight, but not strength, is required. In all important work or in reinforced concrete, however, good, carefully selected sand should be used. The sand should always be tested to see whether it will make a mortar or a concrete of the desired qualities. CONCRETE 191 Preparation of Sand. Sand is prepared for use by (1) screening to remove the pebbles and coarser grains, the fineness of the meshes of the screen depend- ing on the kind of work in which the sand is to be used; (2) washing, to remove salt, clay, and other foreign matter; and (3) drying if necessary. When dry sand is required, it is obtained by evaporating the moisture either in a machine, called a sand dryer, or in large, shallow, iron pans supported on stones, with a wood fire placed underneath. LIME AND CEMENT MORTARS Mortars are composed of lime or cement and sand mixed to the proper consistency with water. The proportions of the ingredients depend on the character of the work in which the mortar is to be used. In proportioning mortar, the quantities of the separate ingredients are usually designated by a ratio, such as 1-1, 1-2, 1-3, etc. Thus, 1-2 signifies that 1 part of lime or cement is used to 2 parts of sand, etc. For great accuracy these measurements should be made by weight, but they are usually specified to be measured by volume. Lime Mortars. In lime mortar, besides effecting an economy, the presence of sand is necessary to prevent the shrinkage that would otherwise occur during the hardening of the paste. When a mortar is made of lime and sand, enough lime should be present to just cover completely each grain of sand. An excess of lime over this quantity will cause the mortar to shrink excessively on drying, while a deficiency of lime will produce a weak and crumbly mortar. The correct quantity of lime depends on the character of the ingredients, the method of treatment and, to some extent on the judgment of the builder. The mixtures employed vary from 1-2^ to 1-5. Building laws in many municipalities require the use of a 1-3 mixture, and for most materials this proportion will be found satisfactory, although for rich, fat limes a l-3 or a 1-4 mixture is sometimes preferable. In mixing lime mortar, a bed of sand is made in a mortar box, and the lime distributed as evenly as possible over it, first measuring both the lime and the sand in order that the proportions specified may be obtained. The lime is then slaked by pouring on water, after which it should be covered with a layer of sand, or, preferably, a tarpaulin, to retain the vapor given off while the lime is undergoing the chemical reaction of slaking. Additional sand is then used, if necessary, until the mortar attains the proper proportions. Care should be taken to add just the proper quantity of water to slake the lime completely to a paste. If too much water is used, the mortar will never attain its proper strength, while if too little is used at first, and more is added during the process of slaking, the lime will have a tendency to chill, thereby injuring its setting and hardening properties. Rather than make up small batches, it is considered better practice to make lime mortar in large quantities and to keep it standing in bulk so that it can be used as needed. Lime mortar is employed chiefly for brickwork of the second class, and its use is continually decreasing as that of cement increases. It is absolutely unsuitable for any important construction, because it possesses neither strength nor the property of resisting water. It cannot be used in damp or wet situ- ations, nor should it ever be laid in cold weather, as it is very susceptible to the action of frost, being much injured thereby. Moreover, since it hardens by the action of dry air, only the exterior of lime mortar ever becomes fully hardened, so that anything like a concrete with lime as a matrix is impossible. However, for second-class brickwork, such as is commonly used in the walls of smaller buildings, lime mortars are economical and sufficiently good. The strength of lime mortars is extremely variable, depending on the ingredients themselves and on their treatment, environment, etc. It is unsafe to figure a lime-mortar joint as possessing much strength, since only a part of the joint is hardened and capable of developing any strength at all. The tensile strength of thoroughly hardened 1-3 lime mortars averages from 40 to 70 Ib. per sq. in., and the compressive strength from 150 to 300 Ib. Cement Mortars. The sand for all mortars should be clean, of suitable size and granulometric composition. For structures designed to withstand heavy unit stresses, or for those intended to resist either the penetration of moisture or the actual pressure of water, the selection of the sand should be most carefully made. A simple method of determining the best sand for cement mortar is to prepare mixtures of the cement, sand, and water, using the same quantities in each case, and then to place each mixture in a measure; that mixture giving the least volume of mortar may be considered to contain the most desirable sand for use. 192 CONCRETE Limestone screenings, brick dust, crushed cinders, etc., are sometimes substituted for sand in making mortars, and, if care is taken in their selection, they may prove economical and entirely suitable for certain purposes. The theory of the composition of a correctly proportioned mortar is that the cement paste will just a little more than fill all the voids between the particles of sand, thus giving an absolutely dense mortar at the least expense. The correct proportion of cement to sand, therefore, is more or less variable, depend- ing on the granulometric composition of the sand. Since, however, Portland- cement paste that has set weighs nearly as much as sand, and since the average sand contains about 30 to 40% of voids, it is evident that 1-3 mixtures most nearly approach the best and most economical proportion. Mortars, however, are made in proportions varying from 1-1 to 1-8. The richer mixtures are used for facing, pointing, waterproofing, granolithic mix- tures, etc., the 1-2 mixture being usually made for such purposes. The leaner mixtures are used for.rough work, filling, backing, etc., but should never be employed where either much strength or much density is desired. Natural- cement mortars are commonly made 1 part of sand less than Portland-cement mortars intended for the same purpose; that is, where a 1-3 Portland-cement mortar would be used, a 1-2 natural mortar would be required, although natural-cement mortars should be decreased by about 2 parts of sand to equal the strength of Portland. In other words, a 1-4 Portland mortar closely equals the strength of a 1-2 natural mortar. Puzzolan cements are usually propor- tioned the same as Portlands. Cements are commonly proportioned by volume, the unit volume of the cement barrel being assumed. If a 1-3 mortar is desired, a box having a capacity of 10.8 cu. ft. is filled with sand and mixed with 4 bags or 1 bbl. of cement. A box 3 ft. 3^ in. square and 1 ft. deep will have a capacity of very nearly 10.8 cu. ft. and, besides, makes a convenient size of box for actual work. For general purposes, the mortar should be of a plastic consistency firm enough to stand at a considerable angle yet soft enough to work easily. Wet mortars are easiest to work and are the strongest. However, they are subject to greater shrinkage, are slower setting, and are more easily attacked by frost. Dry mortars, on the other hand, are often friable and porous. In the accompanying table are given the quantities of materials required to produce 1 cu. yd. of compacted mortar. The proportions are by volume, a cement barrel being assumed to contain 3.6 cu. ft. Of course, the exact values vary with the variety of sand, etc., but the table will serve as an approximation. MATERIALS REQUIRED PER CUBIC YARD OF MORTAR Kind of Mixture Portland Cement Barrels Loose Sand Cubic Yards 1-1 4 95 65 1-2 3 28 88 1-3. 2 42 1 01 1-1 1 99 1 06 1-5 1 62 1 11 1-6... 1 34 1 15 1-7 1 18 1 17 1-8 1 05 1 18 EXAMPLE. How much cement and sand will be required to obtain 8.5 cu. yd. or l-i Portland-cement mortar? SOLUTION. According to the table, 1 cu. yd, of a 1-3 Portland-cement mortar requires 2.42 bbl. of cement; therefore, 8.5 cu. yd. will require 8.5 X 2.42 = 20.57 bbl. of cement. Also, since 1 cu. yd. of a mixture of this kind requires 1.01 cu. yd. of sand, the quantity of sand required will be 8.5X1.01 = 8.59 cu. yd. Mortar that is to be mixed by hand is prepared on a platform or in a mortar box. The sand is first measured by means of a bottomless box with handles on the sides. After filling the box, the sand is struck off level, the box lifted up, and the sand spread in a low, flat pile. The required number of bags of cement are then emptied on the sand and spread evenly over it. The pile is then mixed with shovels, working through it not less than four times. After CONCRETE 193 this operation, the dry mixture is formed into a ring, or crater, and the water intended to be used is poured into the center. The material from the sides of the basin is then shoveled into the center until the water is entirely absorbed, after which the pile is worked again with shovels and hoes until the mixture is uniform and in a plastic condition. Another method of mixing, where a mortar box is used, is to gather the mixed dry materials at one end of the box and pour in the water at the other end, drawing the mixture into the water with a hoe, a little at a time, and hoeing until a plastic consistency is obtained. Properties and Uses of Ceirent Mortars. The strength of a mortar is measured by its resistance to tensile, compressive, cross-breaking, and shearing stresses, and also by determinations of its adhesion to inert surfaces, its resist- ance to impact, abrasion, etc. There is no definitely fixed ratio between the strength of mortar subjected to these different stresses, but there is nevertheless, a close relation between them, so that, practically, it may be assumed that if a mortar shows either abnormally high or low values in any one test, the same relation will develop when tested under other stresses. In practice, therefore, the strength of mortar is commonly determined through its resistance to tensile stresses, and its resistance to other forms of stress is computed from these results. TENSILE STRENGTH OF CEMENT MORTARS Proportions Age of Mortar 7 da. 28 da. 3 mo. 7 da. 28 da. 3 mo. Cement Parts Sand Parts Tensile Strength, in Pounds per Square Inch Portland Cement Natural Cement 1 1 1 1 1 1 1 1 1 2 3 4 5 6 7 8 450 280 170 125 80 50 30 20 600 380 245 180 140 115 95 70 610 395 280 220 175 145 120 100 160 115 85 60 40 25 15 10 245 175 130 100 75 60 50 45 280 215 165 '135 110 90 75 65 The tensile strength of mortar has been shown to vary with the character of its ingredients, with its consistency, its age, and with many other factors. In the above table is given a fair average of the tensile strength that may be expected from mortars of Portland and natural cements that are made in the field and with a sand of fair quality but not especially prepared. The strength of Portland-cement mortar increases up to about 3 mo.; after that period, it remains practically constant for an indefinite time. Natural-cement mortar, on the other hand, continues to increase in strength for 2 or 3 yr., its ultimate strength being about 25% in excess of that attained in 3 mo. The strength of slag-cement mortar averages about three-quarters of that of Portland-cement mortar. The compressive strength of cement mortars is usually given in textbooks as being from eight to ten times the tensile strength. This value is rather high for the average mortar, a ratio of from 6 to 8 being one more nearly realized in practice. The ratio increases with the age and richness of the mortar, and varies considerably with the quality of the sand. Portland- cement mortars of 1-3 mixture that are 3 mo. old develop, on an average, a compressive strength of about 1,800 Ib. per sq, in., while 1-2 natural-cement mortars average about 1,600 Ib. The strength of mortars in cross-breaking and shear may be taken at about 'one and one-half to two times the tensile strength, with a fair amount of accu- racy. 194 CONCRETE The adhesion of mortars to inert materials varies both with the character of the mortar and with the roughness and porosity of the surfaces with which they are in contact. The adhesion of 1-2 Portland-cement mortar, 28 da. old, to sandstone averages about 100 Ib. per sq. in. ; to limestone, 75 Ib. ; to brick, 60 Ib.; to glass, 50 Ib.; and to iron or steel, 75 to 125 Ib. Natural-cement mor- tars have nearly the same adhesive strength as those made of Portland cement. In bricklaying and in other places in which mortar is employed it is fre- quently desired to use a material that is more plastic or smooth than pure cement mortar. This quality is usually obtained by adding from 10 to 25% of lime to the mortar. This addition of lime not only renders the mortar more plastic, and hence easier to work, but also increases both its adhesive strength and its density, which assists in making the mortar waterproof. Hydrated lime is to be preferred for use in cement mortar, because its complete slaking is assured. Hydrated lime may also be readily handled and measured on the work. Occasionally, small quantities of cement are added to lime mortars so as to make them set quicker and to increase their strength. Such mixtures, how- ever, are not especially economical nor are they convenient in practice. Retempering of Mortar. Mortar composed of cement, sand, and water soon begins to set and finally becomes hard. When it is desired to use this material, more water has to be added and the mixture worked until it again becomes plastic. This process is called retempering. Laboratory tests gen- erally show that retempering slightly increases the strength of mortar, but the reworking is more thorough as a rule in the laboratory than would be the case in actual work. Any part of the hardened mortar that is not retempered is a source of weakness when incorporated in the building. The adhesive strength of cement, moreover, is greatly diminished by this process. For these reasons, it is generally inadvisable to permit the use of retempered mortars; but if they are allowed, great care should be taken to see that the second working is thor- ough and complete. Laying Mortar in Freezing Weather. Frost, or even cold, has a tendency to retard greatly the set of cement mortars. When the temperature, moreover, is so low that the water with which the mortar is mixed freezes before it com- bines with the cement, it may, if care is not exercised, result in complete destruc- tion of the work. A single freezing is not particularly harmful, because when thawing occurs, the arrested chemical action continues. A succession of alter- nate freezings and thawings, however, is extremely injurious. Nevertheless, Portland-cement mortars may be laid even under the worst conditions if cer- tain precautions are observed, but mortars of natural cement should never be used in extremely cold weather, as they are generally completely ruined by freezing. The bad results that arise during mild frosts may be successfully guarded against by heating the sand and water and by using a quick-setting cement mixed rich and as dry as possible. In extremely cold weather, salt must be added to the water, so as to convert it into a brine that requires a temperature lower than 32 F. to freeze it. The common rule for adding salt is to use a quantity equal to 1% of the weight of the water for each degree of temperature that is expected below 33 F. Thus, at 32 F., a 1% solution would be used, while at 25, an 8% solution would be required. Solutions greater than 12% should not be employed, and if a temperature below 20 F. is expected, heat must be used in addition to the salt. The finished work should also be pro- tected with canvas or straw. Manure should not be used for this purpose, because the acids it contains tend to rot the cement. Unless the conditions are such as to make it imperative, it is not advisable to lay mortars during freezing weather. Shrinkage of Mortars. Cement mixtures exposed to the air shrink during the process of hardening, while those immersed in water tend to expand. The shrinkage of ordinary cement mortars is slight, and when they are used as a bonding material it need not be considered. When used as a monolith, as in sidewalks, shrinkage is guarded against by keeping the mortar wet during set- ting. This can be done by covering with moist straw or by sprinkling the mixture with water. - By grouting is meant the process of filling spaces in masonry with a thin, semifluid mixture known as grout. This mixture consists of cement, 1 or 2 parts of sand, and an excess of water. Grout can be used for filling the voids in walls of rubble masonry for backing arches and tunnels, for filling the joints between paving brick, and in all places where mortar cannot be laid in the ordinary manner. When hardened, grout is weak, friable, and porous. CONCRETE 195 CEMENT TESTING FIELD INSPECTION AND SAMPLING When cement is mentioned anywhere in the following pages, Portland cement, is meant, as this is by far the most important cement. In order to determine correctly the structural value of a shipment of cement, an examination in the field is very necessary. A number of packages of cement should be weighed at intervals, and the average weight should never be per- mitted to fall below 94 Ib. per bag, as mortar and concrete are usually propor- tioned on the assumption of this weight. Each package should also be plainly marked with the brand and name of the manufacturer; those not branded should be discarded, and, if possible, a mixture of different brands should be avoided. A possible indication of inferiority is the presence of lumps throughout the bulk of the material. On standing, cement gradually absorbs moisture from the air. At first this moisture is present in merely a minute and harmless state, but eventually it combines chemically with the cement; that is, in the same manner as when cement and water are actually mixed together in practice. In the first condition, lumps usually appear, but they are so soft that they may be readily crushed with the fingers, and of course would be entirely broken up when mixed into mortar. When, however, the cement contains lumps that are hard and pebble-like and that can be crushed only with considerable effort, it indicates that chemical action has begun. Cement containing any appreciable amount of these hardened lumps is generally of decidedly inferior quality, and it should never be permitted to enter any important part of a structure. Storing cement too long will tend to weaken it. Cement from 2 to 6 mo. old is usually the safest and will produce the best results. The color of Portland cement, ranging from bluish to yellowish gray, affords no indication of quality except in cases where different shipments or different parts of the same shipment show a variation in color, thus pointing to a lack of uniformity. Sampling. When securing a sample for testing, the essential point is to get one that will fairly represent the entire shipment whose qualities are to be determined. The common practice is to take a small portion of material from every tenth barrel or, what is the same thing, from every fortieth bag. When tests are to be made, however, on a shipment of only a few barrels, more packages than one in ten should be opened; and when the shipment is large, say over 150 bbl., it should be subdivided and each portion tested separately. The bags selected should be taken at random and from different layers and not all from one part of the pile. The cement, moreover, should be taken not only from the top of the pack- ages, but from the center and sides as well. When the cement is contained in barrels, a sampling auger is used to extract the sample, a hole being bored in the staves midway between the heads. After the samples of cement have been taken from the packages they are thoroughly mixed in a can or basin, and this mixed sample is used for the various tests. To make a complete series of tests, the sample should contain from 6 to 8 Ib. The cement, after sampling and before testing, must be well protected, as exposure to heat, cold, dampness, or any other abnormal condition may seriously affect the results. Purpose and Classification of Tests. In order that a mortar or a con- crete made with cement shall give good results in actual construction, it must possess two important properties, namely, strength and durability. The primary purpose of cement testing, therefore, is to determine whether any particular shipment of cement possesses sufficient strength and durability to admit of its use in construction. A determination of the quality of cement necessitates the employment of several tests, which may be classified as primary tests and secondary tests. The former tests, which include tests for soundness and tensile strength, are made to give directly a measure of the essential qualities of strength and durability. Unfortunately, neither of these tests is capable of being made with precision. Therefore, the secondary tests, which include tests to determine the time of setting, the fineness, the specific gravity, and the chemical analysis, are made to obtain additional information in regard to the character of the material. However, with the possible exception of the test of time of setting, the secondary tests have but little importance and only indicate by their results indirectly the properties of the material. 196 CONCRETE PRIMARY TESTS Tests for Soundness. The property of cement that tends to withstand any forces that may operate to destroy or disintegrate it is known as soundness. This property, which is sometimes called constancy of volume, is the most impor- tant requisite of a good cement. The most common cause of unsoundness in Portland cement is an excess of free or uncombined lime, which crystallizes with great increase of volume, and thus breaks and destroys the bond of the cement. This excess of lime may be due to incorrect proportioning or to insufficient grinding of the raw materials, to underburning, or to lack of sufficient storing before use, called seasoning. A certain amount of seasoning is usually necessary, because almost every cement, no matter how well proportioned or burned it may be, will con- tain a small amount of this excess of lime, which, on standing, will absorb mois- ture from the air, slake, and become inert. Excess of magnesia or the alkalies may also cause unsoundness, but the ordinary cement rarely contains a sufficient amount of these ingredients to be harmful. Sulphate of lime is occasionally responsi- ble for unsoundness, but this ingredient usually acts in the opposite direction, tending to make sound a cement that otherwise might disintegrate. The property of soundness is determined in one or more of three ways: by measurements of expan- sion, by normal tests, and by accelerated tests. Measurements of expansion are made by form- ing specimens of cement, usually in the shape of prisms, and measuring the change in volume by means of a micrometer screw. At the present time, however, it is believed that expansion is not a sure index of unsoundness, so that this test is seldom / employed. Normal tests consist in making specimens of ^ IG- * cement mixed with water, preserving them in air or in water under normal conditions, and observing their behavior. The com- mon practice is to make on glass plates about 4 in. square, from a paste of neat or pure cement, two circular pats about 3 in. in diameter, | in. thick at the center, and tapering to a thin edge. These pats are kept in moist air for 24 hr. ; then one of them is placed in fresh water of ordinary temperature and the other CONCRETE 197 is preserved in air. The condition of the pats is observed 7 da. and 28 da. from the date of making, and thereafter at such times as may be desired. The most characteristic forms of failure are illustrated in Figs. 1 and 2. Fig. 1 (a) shows a pat in good condition. View (b) illustrates shrinkage cracks that are due, not to inferior cement, but to the fact that the pat has been allowed to dry out too quickly after being made. Pats must be kept in a moist atmosphere while hardening, or these cracks, indicative merely of careless manipulation, will develop. View (c) shows cracks that are due to the expan- sion of the cement; this condition is common in the air pats, and is not indi- cative of injurious properties. Pats kept in water, however, should not show these cracks. View (d) shows cracking of the glass plate to which the pat is attached; this cracking is caused by expansion or contraction of the cement, combined with strong adhesion to the glass; it rarely indicates injurious prop- erties. View (e) illustrates blotching of the its, the cause of which should always be investigated by chemical analysis or otherwise, which may or may not warrant the rejection of the material. Slag cements or cements adulterated with slag invariably show this blotching. View (/) shows the radial cracks that mark the first stages of disintegration; such cracks should never occur with good material. They are signs of real failure, and cement showing them should never be used. Fig. 2 shows three pats that, for different reasons, have left the glass plate on which they were made. The disk shown in (a) left the plate because of lack of adhesion; the one in (6), through contraction; and the one in (c), through expansion. The condition illustrated in (a) is never dangerous in either air or water; that in (c) is only dan- gerous when existing in a marked degree; and that in (b) hardly ever occurs in water, but in air it often indicates dangerous properties. Air pats that develop the curvature shown in (b) generally disintegrate later. A curvature of about f in. in a 3-in. pat can be considered to be about the limit of safety. The normal pat tests are the only absolutely fair and ac- curate methods of testing cements for soundness, but the serious objection to them lies in the fact that frequently several months or even years elapse before failure in the cement so tested becomes apparent. To overcome this difficulty the accelerated tests have been de- vised. These tests are intended to produce in a few hours results that require months in the nor- mal tests. Many forms of accelerated tests have been devised. At present, however, the only tests employed commercially are the boiling test and the steam test. The boiling test is made by forming specimens of neat- cement paste into pats, such as are employed for the normal tests, or prefer- ably into balls about 1? in. in diameter. The specimens are allowed to remain in moist air for 24 hr. and are then tested. The form of the apparatus used for the boiling test is shown in Fig. 3. It consists of a copper tank that is heated by a Bunsen burner and is filled with water. The water in the tank is kept at a uniform height by means of a con- stant-level bottle. A wire screen placed an inch from the bottom of the tank prevents the specimens from coming into contact with the heated bottom. The test pieces, which are 24 hr. old, are placed in the apparatus, which is filled with water of a normal temperature, and heat is applied at a rate such that the water will come to boiling in about i hr. Quiet boiling is continued for 3 hr., after which the specimens are removed and examined. Care must be taken that the water employed is clean and fresh, because impure water may seriously affect the results. The same water, also, should never be used for more than one test. A good cement will not be affected by this treatment, and the ball will remain firm and hard. Inferior cement will fail by checking, cracking, or entirely disintegrating. The steam test is made in the same way as the boiling test, except that instead of immersing the specimens in water, they are kept in the steam above the water. The apparatus employed is the same as that used for the boiling 198 CONCRETE test. The wire screen, however, is raised so that it is an inch above the sur- face of the water; also, there must be provided a cover that is close enough to retain the steam without creating pressure. The steam test is less severe than the boiling test and is somewhat less accurate. The result of the normal tests, if properly made and interpreted, may be considered reliable guides to the soundness of the material, and cement failing in these tests should always be rejected. The accelerated tests, on the other hand, merely furnish indications, and are by no means infallible. A cement passing the boiling test can generally be assumed sound and safe for use, but, if failure occurs, it simply means that other tests should be performed with greater care and watchfulness. It often is advisable to hold for a few weeks cement that fails in boiling, so that the expansive elements may have an oppor- tunity to hydrate and become inert; but if the material fulfils all the conditions except the boiling test, and is sound in the normal tests up to 28 da., it is gen- erally safe f9r use. All things being equal, however, a cement that will pass the boiling test is to be preferred. Tests for Tensile Strength. The tensile-strength test is for the purpose of ascertaining a measure of the ability of the material to withstand the loads that the structure must carry. This test is made by forming specimens, called briquets, of cement and cement mortar, and determining the force necessary to rupture them in tension at the expiration of fixed intervals of time. Cement constructions are rarely called on to withstand tensile stresses, but if the tensile strength is known, the resistance to other forms of stress may be computed with a fair degree of accuracy. The tensile-strength test is the most convenient for laboratory determinations, on account of the small size of the specimens and the comparatively low stress required to cause rupture. Cement is tested both neat or pure and in a mortar commonly composed of 1 part of cement and 3 parts of sand. The periods at which the briquets are broken have been fixed by usage at 7 da. and 28 da. after making, although tests covering much longer periods of time are necessary in research or in inves- tigative work. The strength of cement and cement mortars varies considerably with the amount of water employed in making the briquets. Dry mixtures ordinarily give the higher results for short-time tests, and wet mixtures show stronger with a greater lapse of time. For testing purposes, therefore, it is essential that all cements be mixed, not with the same amount of water, but with the amount that will bring all the cements to the same physical condition, or to what is called normal consistency. Different cements require different per- centages of water because of their varying chemical composition, degree of burning, age, fineness, etc, The normal consistency of neat-cement pastes may be determined by either of the methods that follow. In these tests, the quantities are given in grams. The first method is taken from that part of the final report of the Special Committee on Uniform Tests of Cement of the American Society of Civil Engineers which may be found on pp. 679 to 684, inclusive, of Vol. LXXV, Dec., 1912, of the Transactions of that Society. In this method that quantity of cement that it is proposed to use subsequently in each batch for making test pieces should be weighed, but in no case should less than 500 grams be taken. The amount is placed on a non-absorbent mixing slab in the form of a crater, and a definite amount of water poured into the center. The cement is turned over from the sides into the center with a trowel until the water is absorbed. It is then kneaded vigorously for 1 min. and quickly formed into a ball and tossed six times from one hand to the other maintained 6 in. apart. During the operation of kneading and making the ball the hands should be protected by rubber gloves. The ball of cement on the palm of the hand is then pressed into the large end of the hard-rubber ring of the Vicat apparatus in such a way that the ring is completely filled with paste. A Vicat apparatus working on the same principle as the one illustrated in the Society's report and with the same weight of movable rod and the same principal dimensions is described in connec- tion with Tests for Times of Setting. The excess paste at the large end of the ring is removed with one movement of the palm of the hand, the ring is placed large end down on the plate under the movable rod, and the excess paste on the top is sliced off with a trowel held at an angle. The paste must not be com- pressed. The plunger is brought into contact with the surface of the material, quickly released, and its penetration noted. The penetration should be exactly 10 millimeters in $ min.; if the test shows a greater or less amount, other trials must be made, using more or less water, until the correct consist- ency is obtained. CONCRETE 199 The other method is to form of the paste a ball about 2 in. in diameter and to drop this ball on a table from a height of about 2 ft. If the cement is of the correct consistency, the ball will not crack nor will it flatten to less than one- half its original thickness. The percentage of water required will vary from 16 to 25, depending on the characteristics of the material, the average cement taking about 20%. The consistency of sand mortars, however, cannot be obtained by either of the foregoing methods, because the sand grains do not permit of the measure- ment of the consistency by penetration, and the mixture is too incoherent for use of the ball method. The accompanying table gives the amount of water required to make mor- tar of normal consistency and is given in the report of the committee just referred to above. It is for a mortar consisting of 1 part of cement and 3 parts of Standard Ottawa Sand. The amount of water is given as a percent- age of the combined weight of the cement and sand. Each percentage corre- sponds with the water required for a normal consistency with the neat cement formed by the method recommended by the Committee. PERCENTAGE OF WATER FOR STANDARD SAND MORTAR Water in Water in Water in Water in Water in Water in Neat Standard Neat Standard Neat Standard Cement Mortar Cement Mortar Cement Mortar Per Cent. Per Cent. Per Cent. Per Cent. Per Cent. Per Cent. 15 8.0 23 9.3 31 10.7 16 8.2 24 9.5 32 10.8 17 8.3 25 9.7 33 11.0 18 8.5 26 9.8 34 11.2 19 8.7 27 10.0 35 11.3 20 8.8 28 10.2 36 11.5 21 9.0 29 10.3 37 11.7 22 9.2 30 10.5 38 11.8 The following formula has been devised to give the normal consistency to any mortar with any sand. It will be noted that the values derived by the formula differ somewhat from those given in the table. Let x = per cent, of water required for sand mixture; 2V = per cent, of water required to bring neat cement to normal con- sistency; n = parts of sand to one of cement; S = constant depending on character of sand. _. 3JV+5n+l Then ' * = ^(^+Tr For crushed-quartz sand, the constant 5 is 30; for Ottawa sand, it becomes 25; and for the bar and bank sands used in construction, it varies from 25 to 35, and must be determined for each particular sand. EXAMPLE. How much water is required in a mixture of 1 part of cement and 3 parts of crushed-quartz sand? The neat cement requires 19% of water to give normal consistency. SOLUTION. Here, N = 19, 5 = 30, and = 3. Substituting these values in the formula, _ 3X19+30X3 + 1 _ ~~ 4XC3 + 1) Sand for Mortar Tests. The size, gradation, and shape of the particles of sand with which cement mortars are made have great influence on the resulting strength. There are two varieties of standard sand for cement testing, one an artificial sand of crushed quartz, the particles of which are angular in shape, and the other a natural sand from Ottawa, Illinois, the particles of which are almost spherical. Both sands are sifted to a size that will pass a sieve of 20 meshes to the inch and be retained on a sieve of 30 meshes, the diameters of the sieve wires being .0165 and .0112 in., respectively. The Ottawa sand will develop strengths in 1-3 mortars about 20 to 30% greater than those obtained with crushed quartz, and it is theoretically the better sand for testing. On most important works, tests for purposes of comparison are also made of the actual sand entering the construction. 200 CONCRETE Briquets. The form of tensile briquet, adopted as standard in the United States, is shown in the accompanying figure; its cross-section is exactly 1 sq. in. These briquets are made in molds that come either single or in gangs of three, four, or five. The gang molds are preferable, as they tend to produce greater uniformity in the results. Molds should be made of brass or of some other non-corrodible material; those made of cast iron soon rust and become unfit for use. When making the briquets, 1,000 g. of cement is carefully weighed and placed on the mixing table in the form of a crater, and into the center of this is poured the amount of water that is necessary to give the correct normal consistency. Cement from the sides of the crater is then turned into the center, by means of a trowel, until all the water is absorbed, after which the mass is vigor- ously worked with the hands, as dough is kneaded, for 1$ min. When sand mixtures are being tested, 250 g. of cement and 750 g. of sand are first weighed and thoroughly mixed dry until the color of the pile is uniform; then the water is r~i 1 i ; added and the operation is completed by vigorous / V * kneading. / \ After kneading, the material is immediately placed into the molds, which should have been wiped with oil to prevent the cement from stick- ing to them. The entire mold is filled with ma- terial at once not compacted in layers and pressed in firmly with the fingers without any ramming or pounding. An excess of material is then placed on the mold and a trowel drawn over it under moderate pressure, at each stroke cut- ting off more and more of the excess material, until the surface of the briquets is smooth and even. The mold is then turned over, and more material placed in it and smoothed, as before. The mixing and molding should be performed on a surface of slate, glass, or some other smooth, non-absorbent material. During the mixing the operator should wear rubber gloves, so as to protect his hands from the action of the lime in the cement. For 24 hr. after making, the briquets are stored in a damp closet so that the cement can harden in a moist atmosphere. The damp closet is simply a tight box of soapstone with doors of wood lined with zinc, or some similar arrangement, with a receptacle for water at the bottom and racks for holding the briquets. The briquets remain in the molds while in the damp closet, but at the expiration of 24 h, they are removed, marked, and placed in clean water near 70 F. until broken. Testing Machines. There are many styles of testing machines on the market; that shown is called a shot machine and is made by the Fairbanks Company. It is constructed on the cast-iron frame a, and is operated as follows: The cup / is hung on the end of the beam d, the poise r placed at the zero mark, and the beam balanced by turning the weight /. The hopper b is then filled with fine shot, and the briquet to be tested is placed in the clips h. The hand-wheel p is now tightened sufficiently to cause the gradu- ated beam d to rise until the indicators at k are in line. In the case is a ten- sion arrangement containing a worm and worm-gear that is connected to an axis that is threaded and passes up through the hand wheel p and into a block connected to the lower clip. A knob in the case engages this gear when it is required. After the hand-wheel p has been tightened until the indicators are in line, the worm is engaged and the automatic valve j is opened so as to allow the shot to run into the cup /. The flow of the shot can be regulated by means of a small valve located where the spout joins the reservoir. As the briquet stretches, the beam is kept stationary by applying tension to the briquet by means of the hand wheel 5. When the briquet breaks, the beam d drops and by means of the lever i automatically closes the valve j. After the specimen has broken, the cup with its contents is removed, and the counterpoise g is hung in its place. The cup / is then hung on the hook under the large ball e, and the shot weighed. The weighing is done by using the poise r on the graduated beam d and the weights n on the counterpoise g. The result will show the number of pounds required to break the specimen. A mold for a single briquet is shown at c. CONCRETE 201 The load should be applied in all tests at the uniform rate of 600 Ib. per min. The briquets should be broken as soon as they are removed from the storage tanks and while they are still wet, because drying out tends to lower their strength. The aver- age of from three to five briquets should be taken as the result of a test. Results of Tensile- Strength Tests. The ten- sile strength of briquets tested in the preceding man- ner should increase with age up to about 3 mo., and should then remain practi- cally stationary for longer periods. The average re- sults of tests of Portland cement made in the Phila- delphia laboratories, cover- ing aperiod of several years and based on over 200,000 briquets, are given in the accompanying table. Specifications for strength commonly stipulate mini- mum values for the 7- and 28-da. tests, the customary requirements for Portland cement being 500 Ib. at 7 da. and 600 Ib. at 28 da., when tested neat, and 170 Ib. at 7 da. and 240 Ib. at 28 da., when tested in a mortar consisting of 1 part of cement and 3 parts of crushed-quartz sand. When Ottawa sand is used, the requirements for mortar should be raised to 200 and 280 Ib., respectively. Re- trogression in strength in the periods specified is not often allowed. Although this retrogression in neat briquets between 7 and 28 da. is not necessarily indicative of undesirable TENSILE STRENGTH OF CEMENT BRIQUETS J 1 | | ntS 8 fcjS S w, u .jj+j 8 3 3 <> 3 Mixture S.Sw s^ SficH* Scc^ E Q, Q as a P M Qg P. "*1 "1 o " S l " s l Neat 420 710 770 775 1 cement, 1 cement, 1 crushed-quartz sand 2 crushed-quartz sand 360 210 105 590 370 210 695 455 300 700 465 310 1 cement, 4 crushed-quartz sand 60 35 130 80 210 155 230 195 202 CONCRETE properties according to some authorities, yet if the mortar briquets show retrogression, the cement should be condemned. Abnormally high strength in the 7-da. test of neat cement, say over 900 lb., may generally be taken as an indication of weakness rather than of superiority, because such a condition is usually created by an excess of lime or of sulphates, either of which may be injurious. Neat cement testing from 600 to 800 lb., at 7 da. is generally the most desirable. SECONDARY TESTS Tests for Time of Setting. The time-of-setting test is made to determine whether or not the cement will become hard at the time most desirable in actual construction. If it begins to set too soon, the crystallization of the particles will have begun before the mortar or concrete is thoroughly tamped into place. If, on the other hand, the cement sets too slowly the material is more likely to suffer from exposure to heat, cold, dampness, and frost; also, the progress of the work will be much delayed on account of the greater interval required between different sections, and the longer time the forms must be left up. In the setting of cements, two stages are recognized: When the paste begins to harden or to offer resistance to change of form, called initial set; and when the setting is complete, or when the mass cannot be appreciably distorted without rupture, called hard set. The time-of-setting test consists, therefore, in determining the time required for the cement to reach these two critical points. The test is made by mixing cement with the amount of water required to produce normal consistency, in the same manner as for neat tensile briquets, forming specimens, placing them under one of the forms of apparatus, and observing the time that elapses between the moment the mixing water is added and the moments when the paste acquires initial set and hard set. The Vicat needle, shown in Fig. 1, consists of a frame k, holding a movable rod /, which carries a cap d at the upper end and a needle h at the lower. A screw / holds the rod in any desired place. The position of the needle is shown by a pointer moving over a graduated scale. The rod with needle and cap weighs exactly 300 g. and the needle is 1 mm. in diameter with the end cut off square. When making tests of normal consistency, the plunger b, which is 1 cm, in diameter, is substituted for the needle h, and the cap a for the cap d, the difference in weight between the needle and plunger being compensated by the difference in the weight of the caps. The mold i for hold- ing the cement paste is in the form of a trun- cated cone. It has an upper diameter of 6 cm., a lower diameter of 7 cm., and a height of 4 cm., and rests on a 4"X4"X i" glass plate j. After the cement paste is mixed, the mold is filled by forcing the cement through the large end; then, after turning it over and smoothing the top, it is placed on the glass plate under the needle. The needle is lowered until it is exactly in contact with the surface of the paste, then quickly released and the depth to which it penetrates is read from the graduated scale. Initial set is said to have taken place when the needle ceases to penetrate to within 5 mm. of the bottom of the specimen; and hard set takes place when the same needle ceases to make an impression on the surface. Trials of penetration are made every 5 or 10 min. until these points are reached. Time of setting varies considerably with the amount of mixing water employed, so that it is essential that every sample tested be brought exactly to normal consistency; otherwise, the results may be in decided error. Variations in temperature in both environment and in the mixing water, also influence the results. Standard practice requires that both the materials and the room in which the tests are made be at a temperature of as nearly 70 P. as practicable. When specifying results to be obtained in testing the time of setting, it is obvious that a minimum value should be stipulated for initial set and a maximum, as well as a minimum, for hard set. It must also be remembered that a cement mixed with an aggregate and with an excess of water in the CONCRETE 203 field, will require from two to four times as long to set as the neat-cement paste mixed with little water in the laboratory. Cement, therefore, showing an initial set at the expiration of 20 min. with the Vicat needle, will rarely begin to set on the actual work in less than f hr., which gives ample time for mixing and placing the materials, and cement setting in less than 10 hr./will usually have hardened completely in the work in 24 or at least in 36 hr. Specifications usually stipulate that Portland cement shall show initial set in not less than 20 minutes and shall develop hard set in not less than 1 hr. nor more than 10 hr. Cement reaching initial set in less than 12 or 15 min. should never be used for any work. Tests for Fineness. The fineness of cement is important, because it affects both the strength and the soundness of the product. The fineness of cement is determined by passing it through a series of sieves of different mesh and then measuring the amount retained on each. Three sieves are commonly employed, namely, those having 50, 100, and 200 wires to the linear inch. Sieves for cement testing should never be used until they have been carefully examined and found to conform to the following standard specifications: 1. Cloth for cement sieves shall be of woven brass wire of the following diameters: No. 50, .0090 in.; No. 100, .0045 in.; and No. 200, .00235 in. 2. Mesh to count on any part of the sieve as follows: No. 50, not less than 48 nor more than 50 per lin. in. ; No. 100, not less than 96 nor more than 100 per lin. in.; and No. 200, not less than 188 nor more than 200 per lin. in. 3. Cloth to be mounted squarely and to show no irregularities of spacing. The method of using the sieves in the fineness test is to weigh out 50 g. of cement on a scale sensible at least to fa g. and to place it on the No. 200 sieve, on which it is shaken until not more than ^j g. passes the sieve at the end of 1 min. of shaking. The arrival of this stage of completion can be watched either by using a pan under the sieve or by shaking over a piece of paper. The residue remaining on the sieve is weighed, placed on the No. 100 sieve and the operation repeated, again weighing the residue. The amount remaining on the No. 50 sieve is then determined similarly. The process of sifting can be accelerated by placing a small quantity of coarse shot or pebbles on the sieves with the cement during the shaking. These may be separated from the cement by passing the residue with the shot through a coarse sieve, such as the No. 20. Portland cement should be ground to such a fineness that it will leave a residue of not more than 25%, by weight, on the No. 200 sieve, and not more than 8% on the No. 100 sieve. Of these two requirements, the first is the more important, because it is only that part of the cement passing the finest sieve that is active in the setting and hardening of the material. The amount remaining on the No. 100 sieve is also important, because this part is most liable to cause unsoundness in the cement, and although specifications do not call for tests with the No. 50 sieve, it is usually employed for the same reason as the No. 100 sieve. Any appreciable residue on this sieve indicates that the material is much more liable to unsoundness. Any cement failing to pass the fineness! test should be watched more carefully in the soundness and strength tests, but if these tests show good results up to 28 da., the cement can, as a rule, be used safely. It must be remembered, however, that only that part passing the No. 200 sieve is really cement, so that a coarsely ground shipment is practically equivalent to one adulterated with weak and unsound material. Tests for Specific Gravity. The object of the specific gravity test is to furnish indications of the degree of burning, the presence or absence of adultera- tion, and the amount of seasoning that the cement has received. When Port- land cement is burned, the separate ingredients are in close contact and grad- ually combine by a process of diffusion. The greater the amount of this burning the more thoroughly are the elements combined. Thus, by their contraction they give, in volume, a higher density or specific gravity. Since, to secure good cement the burning must have been made within definite limits, it follows that the specific gravity must also lie within fixed limits if the cement has been properly manufactured. The common adulterants of Portland cement, namely, limestone, natural cement, sand, slag, cinder, etc., all have specific gravities ranging from 2.6 to 2.75, while the specific gravity of Portland cement averages about 3.15. An appreciable amount of adulteration, therefore, is at once indicated in the results of the test. Seasoning is indicated because the cement on standing gradually absorbs water and carbonic acid from the air. These ultimately combine with it and thus lower the specific gravity. 204 CONCRETE Of the many forms of apparatus employed for the specific-gravity test, the Le Chatelier flask, shown in Fig. 2, is the one most commonly used. It is also the one adopted by the technical societies as standard. It consists of a glass flask about 30 cm. high. The lower part up to mark a contains 120 cc., and the bulb between the marks a and b contains exactly 20 cc. The neck of the flask above the mark b is graduated into j* ff cc. The funnel c inserted in the neck is to facilitate the introduction of the cement. The method of conducting the specific-gravity test is as follows: 64 g. of cement is carefully weighed on scales that should have a sensibility of at least .005 g. The flask is filled to the lower mark a with benzine or kerosene, which has no action on the cement, and is carefully adjusted Precisely to the mark by adding the liquid a drop at a time, he funnel is then placed in the neck of the flask and the weighed cement introduced slowly through it, the last traces of the cement being brushed through with a camel's-hair brush. The funnel is then renwved and the height of the benzine read from the graduations, estimating to .01 cc. The displaced volume is then 20 plus the reading, in cubic centimeters, and the specific gravity of the cement is 64 divided by that quantity. For example, suppose that the reading on the flask is .54, then the displaced volume will be 20 +.54 = 20.54 and the specific gravity will be 64 -7-20.54 = 3.116. The apparatus must be protected from changes in tem- perature while in use; even touching the flask with the fingers will change the volume of the liquid noticeably. The flask is sometimes immersed in water during the tests to prevent these changes of temperature, but this precau- tion is unncessary if proper care is exercised. The specific gravity of well-burned Portland cement averages about 3.15 and should not fall below 3.1. If it falls below 3.1, tests should also be made on dried and on ignited samples to ascertain whether or not this condition has been produced by reason of excessive seasoning. As a rule, low specific gravity merely indicates well-seasoned cement, and if sound and sufficiently strong, such cement is the best sort of material for use, as its durability is scarcely open to question. Tests of Natural and Slag Cements. The methods of conducting tests of natural and slag cements are, in all important particulars, identical with those employed for Portland cement, although the results ob- tained and the interpretation to be put on them are often radically different. In the testing, the only essential difference is in the amount of water required by these cements to produce normal consistency; natural cement requires from 23 to 35% and slag cement takes about 18%, or an average of 2 or 3% less than Portland. Tests of natural cement for tensile strength are also fre- quently made on 1-1 and 1-2 mortars, but recent practice is to test mortars of all kinds of cement in 1-3 mixtures. For these cements, moreover, the specific-gravity test has practically no significance, except in determining the uniformity with which the different brands are made. FIG. 2 CEMENT SPECIFICATIONS A good example of a complete modern specification for Portland cement is here given. SPECIFICATIONS FOR PORTLAND CEMENT Kind. All cement shall be Portland of the best quality, dry and free from lumps. By Portland cement is meant the finely pulverized product resulting from the calcination to incipient fusion of an intimate mixture of properly pro- portioned argillaceous and calcareous materials to which no addition greater than 3% has been made subsequent to calcination. Packages. Cement shall be packed in strong cloth or canvas bags, or in sound barrels lined with paper, which shall be plainly marked with the brand CONCRETE 205 and the name of the manufacturer. Bags shall contain 94 Ib. net and barrels shall contain 376 Ib. net. Inspection. All cement must be inspected, and may be reinspected at any time. The contractor must submit the cement, and afford every facility for inspection and testing, at least 12 da. before desiring to use it. The chief engineer shall be notified at once on receipt of each shipment at the work. No cement will be inspected or allowed to be used unless delivered in suitable packages properly branded. Rejected cement must be immediately removed from the work. Protection. The cement must be protected in a suitable building having a wooden floor raised from the ground, or on a wooden platform properly pro- tected with canvas. It shall be stored so that each shipment will be separate, and each lot shall be tagged with identifying number and date of receipt. Quality. The acceptance or rejection of a cement to be used will be based on the following requirements: Specific gravity: Not less than 3.1. Ultimate tensile strength per square inch: POUNDS 7 da. (1 da. in air, 6 da. in water) 500 28 da. (1 da. in air, 27 da. in water) 600 7 da. (1 da. in air, 6 da. in water), 1 part cement to 3 parts of standard quartz sand 170 28 da. (1 da. in air, 27 da. in water), 1 part of cement to 3 parts of standard quartz sand 240 Fineness: Residue on No. 100 sieve not over 8%, by weight; residue on No. 200 sieve not over 25%, by weight. Set: It shall require at least 20 min. to develop initial set, and shall develop hard set in not less than 1 hr. nor more than 10 hr. These requirements may be modified where the conditions of use make it desirable. Constancy of Volume: Pats of cement 3 in. in diameter, | in. thick at center, tapering to thin edge, immersed in water after 24 hr. in moist air, shall show no signs of cracking, distortion, or disintegration. Similar pats in air shall also remain sound and hard. The cement shall pass such accelerated tests as the chief engineer may determine. Analysis: Sulphuric anhydride, SOz, not more than 1.75%; magnesia, MgO, not more than 4%. The common requirements for high-grade Portland, natural, and slag cements are given in the following table. REQUIREMENTS FOR HIGH-GRADE CEMENTS Requirements Portland Cement Natural Cement Slag Cement Specific gravity: Not less than 3.1 2.8 2.7 Fineness: Residue on No. 100 sieve, not over Residue on No. 200 sieve, not over Time of Setting: Initial not less than 8% 25% 20 min. 10% 30% 10 min. 3% 10% 20 min. Ihr. 30 min. 1 hr. Hard, not more than Tensile strength per sq. in. 7 da., neat, not less than 28 da. neat not less than 10 hr. 500 Ib. 600 Ib. 3 hr. 125 Ib. 225 Ib. 10 hr. 350 Ib. 450 Ib. 7 da., 13 quartz, not less than 170 Ib. 50 Ib. 125 Ib. 28 da., 1-3 quartz, not less than Soundness: Normal pats in air and water for 28 da. / to be I 240 Ib. sound and hard 110-lb. sound and hard 200 Ib. sound and hard Boiling test to be { sound and sound and Analysis: 4% 4% Anhydrous sulphuric acid, SOa, not over Sulphur 5 not over 1.75% 1 3% 206 CONCRETE PLAIN CONCRETE DEFINITIONS AND TERMS Concrete is usually made of cement, sand, and broken stone. The cement in a plastic state, either by itself or with the sand that is generally mixed with it, is called the matrix, and the broken stone, gravel, or other material used as a filler is called the aggregate. The sand is correctly classed as a part of the aggre- gate, although some engineers include it with the matrix. The aggregate is used to cheapen concrete. Pure, or neat, cement, when wet with water, would in a way fulfil all the physical requirements of concrete, but it would be too expensive. In the concrete of today, hydraulic cement is used almost exclusively. For this reason, the term concrete, as commonly used, refers only to that variety. In specifying any other kind of concrete, the usual custom is to mention it by its full name, as bituminous concrete, lime concrete, etc. Such varieties, how- ever, are of comparatively little importance. . The term concrete, besides being restricted to hydraulic-cement concrete, has another restriction: the aggregate must not be sand alone, although it may be partly sand. A mixture of hydraulic cement, sand, and water is called by the special name of mortar. Concrete is usually named from the kind of aggregate used. For example, stone concrete embodies the use of broken stone or coarse pebbles, while in cinder concrete, the aggregate consists of cinders or broken slag. The proportion of cement and sand to the broken stone depends on the spaces between the stones, which are known as voids. In all instances, there must be sufficient mortar to fill the voids entirely and to cover all surfaces of the separate stones. AGGREGATES OTHER THAN SAND The aggregates or broken stone used in concrete work should possess three qualities: (1) They should be hard and strong, so as to resist crushing and shearing or transverse stresses; (2) they should have surface texture that will permit the cement mortar to adhere to their surfaces; and (3) where the con- crete is to be used for building construction, such as in reinforced-concrete work, and for fireproofing, they should possess refractory, or fire-resisting, qualities. Usually, aggregates that break in such a way as to allow the smallest spaces, or interstices, between the particles, will make the strongest concrete for con- struction purposes because the voids can be most economically filled with cement mortar. Size of Aggregates. When measuring broken stone, the size of the stone is determined by the size of the ring through which it will pass. For instance, a 2-in. stone is one that will pass through a ring, or hole, that is 2 in. in diameter. The broken stone used in concrete work varies in size with the nature of the work. For foundation and mass construction, it is the custom to use broken stone of a size that will pass through a 2- or 2^-in. ring. For filling the spandrels of bridges or the spaces between walls, where mere bulk is desired, broken stone of a much larger size is used. In reinforced-concrete work, the broken stone must be small, owing to the narrow spaces in the forms. For columns and wall work, stone that will pass through a 1- or f-in. ring is suitable, while for filling beam and girder forms, where numerous reinforcing rods occur, the broken stone is sometimes so small as to pass through a ^-in. ring. The latest practice in making concrete is to use stone as it comes from the crusher, without screening it. While such stone, termed the run of crusher, contains broken stone of a size specified, it also has smaller particles of stone and such stone dust as is carried along with the broken stone from the crusher. Where the run of crusher is used, the proportion of the cement and sand must be changed, because the stone dust takes the place of some of the sand. In using run of crusher the very finest dust should be washed or screened out as it tends to coat the large pieces and to prevent the cement from adhering to them. The size of the aggregates has much to do with the quality and strength of the concrete. It can, however, be stated as a general proposition, that the larger the stones the stronger will be the concrete. This fact was well proved in a series of tests made at the Watertown Arsenal in 1898. These tests also showed that the concrete becomes heavier per cubic foot, or, in other words, CONCRETE 207 more dense, the larger the stone used. All these tests were made with con- crete manufactured in the proportion of 1 part of cement, 1 part of sand, and 3 parts of broken stones, or a 1-1-3 (1 to 1 to 3) mixture, as it is usually expressed. The figures on cinder concrete in the table are added simply to give a comparison of weights, for it will be noted that the cinder concrete is older than the other concretes, and therefore stronger in proportion. Aggregates that consist of stone of varying sizes are best for making con- crete, owing to the fact that they pack closer. It is well, however, to screen all the fine particles, such as i-in. sizes, and use them with the sand, as other- wise they will not mix properly with the cement. Selection of Aggregates. Usually the character of the aggregates used in mixing concrete depends on the availability of the supply. Where there is much choice in the selection of the aggregates those that are hardest and break with a cubical fracture will make the best concrete, although rounded pebbles are considered by some engineers to P9ssess great advantages. Some years ago the American Society of Civil Engineers, American Society for Testing Materials, American Railway Engineering and Maintenance of Way Association, and the Association of American Portland Cement Manufacturers appointed committees to obtain information concerning the practice in and properties of concrete and reinforced concrete and recommend formulas for design, etc. This general committee is commonly known as the Joint Com- mittee and references will be made to its report in the following pages. These references are taken from the Proceedings of the American Society of Civil Engineers, Vol. XXXIX, No. 2, pp. 117 to 168, where the Progress Report of the Special Committee of that Society on concrete and reinforced concrete will be found. It was presented to that society by its committee on Jan. 15, 1913. The relative merit of various aggregates for concrete cannot of course be defined accurately, because in any one aggregate the quality may vary con- siderably. The working stresses for concrete have been discussed by the Joint Committee. This committee recommends in its report certain tests for the ultimate strength of concrete. In the absence of such tests there are given certain values for the strength of concrete that should be obtained under certain conditions. The values given vary among other things with the kind of aggregate used. The aggregates are arranged into four groups in so far as they govern the strength of the concrete. These groups are as follows: First group, granite, trap rock. Second group, gravel, hard limestone, and hard sandstone. Third group, soft limestone and sandstone. Fourth group, cinders. The difference in quality between any two adjacent groups is not constant. Elsewhere in the report it is stated: "Cinder concrete should not be used for reinforced-concrete structures. It may be allowable in mass for very light loads or for fire-protection purposes. The cinders should be composed of hard, clean, vitreous clinker, free from sulphides, unburned coal, or ashes." PROPORTIONING OF INGREDIENTS Effect on Strength and Imperviousness. The strength of concrete depends on the strength of the cement and the thoroughness with which the cement binds together the various pieces of aggregate. The more completely the voids are filled, the more completely will the aggregate be held together. Therefore, the more solid and condensed the concrete is, the less voids it will have, and the stronger it will be. The same is true with regard to making con- crete water-proof; the more dense the concrete is, the more nearly water-proof it is. A mixture of 1 part of cement, \\ parts of sand, and 3 parts of stone, which would be considered extravagantly rich for a dry place, is probably as dense a concrete, and as good for waterproofing qualities, as can be made. When a concrete is made of cement, sand, and stone, and the stone is of such a size that it will pass through a 3-in. ring, but will not pass through a 22-in. ring, the concrete is weaker and requires more cement than one made with graded stone from 3-in. down. . When the stone is graded in size, the stones of smaller size fill the voids between the larger stones and thus reduce the quantity of cement and sand required. Proportioning by Weights. The ingredients for a sample batch of concrete are weighed out in known proportions and mixed to the desired consistency on a sheet of steel. They are then tamped in a piece of 10-in. pipe capped at one end. The pipe thus partly filled is weighed, and subtracting the weight of the receptacle a check is obtained. The height of the concrete in the pipe is then 208 CONCRETE g 3"g cT COMPRESSIVE STRENGTH OF CONCRETE MADE OF DIFFERENT-SIZED STONES 0, (2 J3d spunoj rH (N COOOO (N 1> IN t^- rH q O iO CO * O sABQ '93y CO CO tO O rH a O 1 u^ugj^g 9AtSS9jdUIO3 (N CO* * * (N * (N CO <* CO* spunoj ^oo^jj ojqnQ 3&$2%3SZ%Z ^TftCOCOiOCO-tfiOiOiO SABQ '83V ^ ,^l ,' * ^ ' Second Group ijouj 9-TEnbg J9d spunoj qilSuanS O O5 ^ CD COOOCO O !< NCO^J o Tti^ o co (Nt^lN O r-i(N.rHiO CO W rHCO IO C^^Ot^ CO rH ojcd d aidrH d T)! r^lOCO CO IOIOIO If) rH rH rH rH rH rH rH rH rH SABQ 93y O5OO CO NrHCoq(N oo cot^co co IO t^- Oi I s * 00 CO G5 rH IO SABQ '93V t^ 00 t^ rH I> t> t> rH i-H rH rH CO ts foundations below groun Cements, and for similar i dams, in important rein at strength is desired. s-e.s i i-- i T 1 !^. ^ !"jf i Q< OH Q* PH CX-^ XI J^ tj 222 2 S* * * ^ d, in engine bases, in the : >urposes. A richer mixtui 'orced-concrete work, anc CONCRETE 209 In regard to the proportioning of ingredients the Joint Committee states as follows: " Quality and Proportions. The materials to be used in concrete should be carefully selected, of uniform quality, and proportioned with a view to secur- ing as nearly as possible a maximum density. " Unit of Measure. The unit of measure should be the cubic foot. A bag of cement, containing 94 Ib. net should be considered the equivalent of 1 cu. ft. "The measurement of the fine and coarse aggregates should be by loose volume. "Relation of Fine and Coarse Aggregates. The fine and coarse aggregates should be used in such relative proportions as will insure maximum density. In unimportant work, it is sufficient to do this by individual judgment, using correspondingly higher proportions of cement; for important work these proportions should be carefully determined by density experiments, and the sizing of the fine and coarse aggregates should be uniformly maintained or the proportions changed to meet the varying sizes. "Relation of Cement and Aggregates. For reinforced-concrete construction, 1 part of cement to a total of 6 parts of fine and coarse aggregates measured separately should generally be used. For columns, richer mixtures are gen- erally preferable; and in massive masonry or rubble concrete, a mixture of 1-9 or even 1-12 may be used. "These proportions should be determined by the strength or the wearing qualities required in the construction at the critical period of its use. Experi- enced judgment based on individual observation and tests of similar conditions in similar localities is an excellent guide as to the proper proportions for any particular case. "For all important construction, advance tests should be made of concrete composed of the materials in the proportions, and of the consistency to be used in the work. These tests should be made under laboratory conditions to obtain uniformity in mixing, proportioning, and storage, and in case the results do not conform to the requirements of the work, aggregates of a better quality should be chosen or richer proportions used to obtain the desired results." Water for Concrete. The wetter the concrete is, the easier it will be put in place, but mixtures that are too wet are not so strong as medium mixtures. The amount of water that will make the best mixture is such that after the concrete has been put in place and rammed it will quake like jelly when struck with a spade, and water will come to the surface. If the concrete is wetter than this, the water will have a slight chemical effect on the cement, and, moreover, the sand and cement will tend to separate from the broken stone. In cinder concrete, owing to the porosity of the cinders, it is necessary to use a little more water, so that the cement will be liquid enough to fill the little cavities in each cinder. This precaution is indispensable when the concrete is to be used with steel, as otherwise the steel will be rapidly corroded by the action of air reaching it through the pores in the cinders. DESTRUCTIVE AGENCIES Various causes may affect the strength and durability of concrete. The principal causes have been discussed by the Joint Committee already referred to, and as the various effects are often more or less complex it is probably best to quote directly from the Joint Committee. "Corrosion of Metal Reinforcement. Tests and experience indicate that steel sufficiently embedded in good concrete is well protected against corrosion, no matter whether located above or below water level. It is recommended that such protection be not less than 1 in. in thickness. If the concrete is porous, so as to be readily permeable by water, as when the concrete is laid with a very dry consistency, the metal may corrode on account of the presence of moisture and air. "Electrolysis. The most recent experimental data available on this subject seem to show that while reinforced-concrete structures may, under certain con- ditions, be injured by the flow of electric current in either direction between the reinforcing material and the concrete, such injury is generally to be expected only where voltages are considerably higher than those that usually occur in concrete structures in practice. If the iron is positive, trouble may manifest itself by corrosion of the iron accompanied by cracking of the concrete; if the iron is negative, there may be softening of the concrete near the surface of the iron, resulting in a destruction of the bond. The former, or anode effect, decreases much more rapidly than the voltage, and almost, if not quite, 210 CONCRETE disappears at voltages that are most likely to be encountered in practice. The cathode effect, on the other hand, takes place even at very low voltages, and is, therefore, more important from a practical standpoint than that of the anode. "Structures containing salt or calcium chloride, even in very small quanti- ties, are very much more susceptible to the effects of electric currents than normal concrete, both the anode and cathode effects progressing much more rapidly in the presence of chlorine. "There is great weight of evidence to show that normal reinforced-concrete structures free from salt are in very little danger under most practical condi- tions, while non-reinforced-concrete structures are practically immune from electrolysis troubles. The results of experiments now in progress may yield more conclusive information on this subject. "Sea- Water. The data available concerning the effect of sea-water on concrete or reinforced concrete are limited and inconclusive. Sea walls out of the range of frost action have been standing for many years without apparent injury; in many harbors where the water is brakish, through rivers discharging into them, serious disintegration has taken place. This has occurred chiefly between low- and high-tide levels, and is due, evidently, in part to frost. Chemical action also appears to be indicated by the softening of the mortar. T9 effect the best resistance to sea- water, the concrete must be proportioned, mixed, and placed so as to prevent the penetration of sea-water into the mass or through the joints. The cement should be of such chemical composition as will best resist the action of sea-water; the aggregates should be carefully selected, graded, and proportioned with the cement so as to secure the maxi- mum possible density; the concrete should be thoroughly mixed; the joints between old and new work should be made water-tight; and the concrete should be kept from exposure to sea-water until it is thoroughly hard and impervious. "Acids. Concrete of first-class quality, thoroughly hardened, is affected appreciably only by strong acids that seriously injure other materials. A substance like manure is injurious to green concrete, but after the concrete has hardened thoroughly it satisfactorily resists the action of such acid. "Oils. When concrete is properly made and the surface is carefully finished and hardened, it resists the action of such mineral oils as petroleum and ordinary engine oils. Oils that contain fatty acids produce injurious effects, forming compounds with the lime that result in a disintegration of the concrete in contact with them. "Alkalies. The action of alkalies on concrete is problematic. In the reclamation of arid land, where the soil is heavily charged with alkaline salts, it has been found that concrete, stone, brick, iron, and other materials are injured under certain conditions. It would seem that at the level of the ground water, in an extremely dry atmosphere, such structures are disin- tegrated through the rapid crystallization of the alkaline salts, resulting from the alternate wetting and drying of the surface. Such destructive action can be prevented by the use of a protective coating, and is minimized by securing a dense concrete." Effect of Fire on Concrete. Concrete is essentially a fire-proof material. All the ingredients of which it is composed are of a highly refractory nature, the aggregates being the elements of the mixture that are most quickly affected by intense heat. This is especially true of granite and limestone aggregates, the former being likely to crack or burst when heated, and the latter to calcine. After cement has set, the chemical union of its particles is liable to destruction by fire, because intense heat robs the cement of the water of crystallization, or dehydrates the cement, thus softening the material and making it crumbly. If concrete in a mass is subjected to intense heat, this action of dehydration extends into the concrete for a depth of only | to 5 in., and is not likely to penetrate farther. Effect of Mine Water on Concrete. The water from coal mines contains sulphuric acid, ammonium compounds, and other chemicals decidedly injurious to concrete. The use of concrete about the mines has assumed large propor- tions only in the last few years, and as yet no cheap method that is always effective has been uniformly adopted to protect the concrete from this water. Since the mine water will not attack silica, sand containing at least 92% silica should be used. The stone employed should also be acid-resisting and at least 90% insoluble in dilute hydrochloric acid. The cement should be properly burned and should be the best obtainable for such work. Some of the coal companies have special specifications for cement. Although the foregoing precautions will not make concrete entirely permanent in some conditions, they will increase its life. CONCRETE 211 Expansion and Contraction. Considere, a French concrete expert, has found by experiment that a 1-3 mortar will shrink from about .05 to .15% when setting in air, and that the shrinkage will be two to three times as great with neat cement. The shrinkage in concrete will be much less than with neat cement or cement mortar. The shrinkage of concrete is lessened by embedding in it steel rods or bars, as these, by their tensile resistance, prevent the shrinkage of the material when setting. By the experiments of Considere, it is found that with 1-3 mortar reinforced with steel the shrinkage when setting is about one-fifth that of the same mortar without the steel reinforcement. Effect of Thermal Changes on Concrete. Nearly all materials expand slightly as they become heated. Concrete and steel also follow this law. The contraction or the expansion of concrete due to changes in temperature is about the same as that of steel. The average coefficient of expansion of a 1-2-4 concrete for each Fahrenheit degree in change of temperature is .0000055. Experiments made on 1-3-6 concrete give a coefficient of expansion of .0000065, which is practically the same as the coefficient of steel. Effect of Vibration on Concrete. The effect of constant vibration on concrete structures has not been definitely determined. Many buildings and bridges constructed of concrete reinforced with steel rods and bars have with- stood heavy and constant vibration, both continuous and intermittent, for an extended period of years with no apparent deterioration in strength. Fresh concrete is always, however, subject to deterioration by vibration, and the strength of concrete subjected to jar or shock when setting is materially re- duced, because the process of crystallization between the particles, and the consequent cohesion of the mass, seems to be partly destroyed. WORKING STRESSES AND STRENGTH VALUES OF CONCRETE The ultimate strength of concrete varies so with the proportion of the mixture, manner of working, character of ingredients, and age of material, that it is necessary to assume low unit working stresses for it. There can be no unit stresses recommended for use for all conditions. It takes experience to make good concrete. Moreover, complete and detailed instructions and directions must be followed; more complete and detailed than there is room for here. The Joint Committee's report recommends for allow- able stresses for concrete, certain percentages of the crushing strength of cylinders of the concrete, of certain size, and tested under certain conditions. In the absence of tests to learn this crushing strength, this report states that for cylinders of certain size, age, and method of manufacture, if made of 1-2-4, according to the directions laid down, of gravel, hard limestone, or hard sand- stone, the crushing strength should be 2,000 pounds per square inch. The allowable stresses for such a concrete, when made of Portland cement, with static loads are: Axial compression, columns under 12 diameters ........... 450 Compression in extreme fiber of beam, due to bending ..... 650 Shear in beams, without web reinforcement .............. 40 Shear, pounding shear ................................. 120 Bond, plain bars ...................................... 80 Bond, drawn wire ..................................... 40 The strength of concrete varies, of course, with the age and richness of the mixture. To show this variation, the ultimate compressive strength of con- crete of various ages and mixtures made from Portland cement, sand, and crushed stone, is given in the accompanying table. These results represent the product of some six hundred tests made by W. Purves Taylor, engineer- in-charge of the municipal testing laboratory of Philadelphia. Of course, to obtain similar figures, the concrete must be made and tested as it was in this experiment. The table, however, shows the increase of strength with age and richness of mixture. CONCRETE MIXTURES Methods of Measuring Ingredients. After deciding what proportions of ingredients will be used for the concrete, the engineer must be able to calculate the quantity of each material that he must order. An ordinary box car holds from 400 to 600 bags of cement. The purchaser is charged for the bags by the manufacturer, unless they are of paper, but he gets a rebate for those that are returned. 212 CONCRETE AVERAGE ULTIMATE CRUSHING STRENGTH OF CONCRETE Proportion of Ultimate Crushing Strength Ingredients Pounds per Square Inch Cement Sand Stone 7 da. 1 mo. 3 mo. 6 mo. 1 20 4 1,600 2,150 2,400 2,500 1 2.5 5 1,430 1,950 2,250 2,350 3.0 6 1,250 1,800 2,100 2,200 3.5 7 1,100 1,660 1,960 2,080 4.0 8 980 1,520 1,820 1,950 4.5 9 850 1,400 1,690 1,840 5.0 10 750 1,260 1,550 1,720 1 5.5 11 650 1,120 1,420 1,600 1 6.0 12 600 1,000 1,300 1,500 Cement is usually measured by the barrel just as it comes from the manu- facturer, or as 4 bags to the barrel, while broken stone and sand are measured loose in a barrel. Portland cement, after it is taken out of its original package and stirred up, fills a larger volume than when packed. It is therefore necessary to state just how the cement is to be measured; and, as said before, the custom is to measure it by the barrel, compact. A cement barrel contains about 3.8 cu. ft. Fuller's Rule for Quantities. A practical rule has been devised by W. B. Fuller whereby, after the proportions of ingredients have been fixed, the quantity of material for a certain work may be obtained with reasonable closeness. It is called Fuller's rule for quantities, and may be expressed in mathematical symbols as follows: Let c = number of parts of cement; 5 = number of parts of sand ; g = number of parts of gravel or broken stone; C = number of barrels of Portland cement required for 1 cu. yd. of concrete; 5 = number of cubic yards of sand required for 1 cu. yd. of concrete; G = number o cubic yards of stone or gravel required for 1 cu. yd. of concrete. Then 3 - 8 r Ar Cs ' and G = in the second formula, S = -^=- If the broken stone is. of uniformly large size, with no smaller stone in it, the voids will be greater than if the stone were graded. Therefore, 5% must be added to each value found by the preceding formulas. EXAMPLE. If a 1-2-4 mixture is considered, what will be: (a) the number of barrels of cement? (&) the number of cubic yards of sand? and (c) the number of cubic yards of stone required for 1 cu. yd. of concrete? SOLUTION. (a) Here c = l, s = 2, and g = 4. Substituting these values in the first formula, C = ^ = 1.57. 1+2+4 (b) Substituting the values of C and X 1.57X2 = .44. (c) Substituting the values of C and g in the third formula, C = |f X 1.57 X4 = .88. WORKING OF CONCRETE Mixing of Concrete. Concrete may be mixed either by hand or by machine- or small work, the concrete is mixed by hand in small batches, such as would be made up from 1 or 2 bags of cement. When mixing, hand work should be performed on a flat, water-tight platform. The sand, after it has been meas- ured, is spread over the platform in an even layer. Upon the sand is placed the cement, and these two materials are turned over with shovels at least three CONCRETE 213 times, or until the uniform color of the mixture indicates that they are thor- oughly incorporated. The stones, or aggregates, having previously been well wetted, are then placed on the top of the mixture of sand and cement, and these materials are also turned at least three times, water being added after the first turning. The water should always be added in small quantities. If a hose is used for this purpose, it should be fitted with a sprinkling nozzle, as otherwise much of the cement is liable to be washed out of the mixture. The concrete, when ready for placing, should be of uniform consistency, either mealy for a dry mix or mushy for a wet mix. In large work, the mixing should be done by machine. Retempering of Concrete. If the cement of the concrete has attained its initial set before being placed that is, if the concrete has commenced to harden remixing with water, or retempering the concrete, as it is called, should not be allowed; and if concrete treated in this manner has been deposited in the forms, it should be taken out and removed from the site of the operation, because concrete cannot be retempered properly, except in small quantities for laboratory tests. Concreting at High Temperatures. If the weather is extremely warm, the stone and sand are liable to become heated to a high temperature. In such cases, when the materials are being mixed, the water necessary for the crystal- lization of the cement is rapidly absorbed by the stone and the sand, or else is rapidly evaporated by contact with them. Besides, the extreme heat will hasten the setting of the cement, which gives it a tendency to cake in the mixing machine, producing lumpy and inferior concrete. In order to overcome such difficulties, the stone should be thoroughly wetted with a hose, and the sand and stone should be kept under cover, away from the direct rays of the sun. Like- wise, the mixing platform or machine should be roofed over. It is well, also, to wet down the finished concrete work with a hose several times a day in extremely hot weather, and less frequently in moderate temperatures. and placed even at this temperature, if there is a possibility that the temper- ature will fall. If concrete is frozen, its setting is retarded and it is liable to become worthless, never properly setting and obtaining the requisite hard- ness and strength. There is, however, no certainty of the action of frost on concrete, as frozen concrete will frequently thaw out and set, with apparently little loss of strength. To prevent the freezing of concrete when the temperature has fallen below 32 F., salt is sometimes used in the mixture. One rule is 1% of salt to the water for each degree below 32 F., as already stated in the case for mortar. More than 12% salt should never be used. The addition of salt, however, is never advisable if a surface finish is required, as the salt is liable to cause efflorescence, or a white deposit, on the surface causing the work to become very unsightly. Aggregates that are coated with ice or that have been exposed to severe weather for a long time should be heated or thawed out before being used. Concrete that is exposed to freezing after it is set should always be protected by placing over it a layer of boards and straw, or salt hay, or cement bags; or, where the work is in the nature of a reinforced-concrete floor system, by heating the interior of the structure by means of salamanders or fires. Joining of Old Concrete With New. New and old concrete can be joined only with difficulty, and the strength of such a connection is always uncertain. The joining of old and new concrete work is best done by thoroughly chipping, or cutting away, the old surface, saturating it with water, and working into it thin coats of a 1-1 Portland-cement mortar, and, then, while the coating is still fresh, placing against it the new concrete. There are some high-grade, imported cements that, in the form of cement mortar, more readily adhere to old concrete work than the usual Portland cements. These cements are frequently used for patching arid piecing out work already in place. 214 CONCRETE ELEMENTS OF STEEL REINFORCEMENT PRINCIPLES OF CONSTRUCTION When a beam is subjected to tranverse stress, due to loads, the portion of the beam section above the neutral axis, or axis along which there is no stress, is in compression, while in that portipn below the neutral axis, tensile stresses are created. Ordinarily, concrete is about ten times as strong in compression as it is in tension. Thus, it can readily be seen that a beam of plain concrete without steel reinforcement will fail primarily from lack of tensile resistance, without realizing its full compressive strength. In order, therefore, to make concrete an economical material to use in construction, its deficiency in tensile resistance must be made up by embedding steel rods, bars, or some other form of metallic reinforcement in that portion of the beam section subjected to tensile stress. In order to explain more fully this primary principle of reinforced, concrete, reference is made to the reinforced, rectangular concrete beam here shown. The neutral line of the section is shown at y\ y\ in the side view (a) , while the neutral axis is represented by y y in the end view (b). When the concrete beam is under tranverse stress, there is neither tensile nor compressive stress at the neutral axis. Therefore, the point a in the beam which is on the neutral axis, is subjected to zero stress. Should the concrete be cut away below the neutral plane, leaving the steel reinforcing rods, or bars, exposed as at b, the strength of the beam will not be greatly affected, as the necessary tension below the neutral axis is supplied by the reinforcing rods of steel, while the necessary compression above it is fur- nished by the concrete, as at c. The amount of compression in each square inch of concrete above the neutral axis varies from zero at the axis to a maxi- mum at the extreme upper surface of the beam. The concrete below the neutral axis yy is usually so filled with very fine cracks that all the tension must be carried by the steel alone. In ordinary reinforced-concrete column construction, merely vertical rods are employed. They are tied together, however, at intervals with wire or other ties. The principle ot hooped columns is best explained as follows: It is well known that a column of sand will not resist compression, because it will spread, while a cylinder of very thin metal will sustain only a small load. However, if the cylinder is filled with sand, the tensile strength of the cylinder combined with the compressive resistance of the sand, will produce a column capable of resisting considerable compression. This principle is applied to the reinforce- ment of concrete columns by binding, or tying, together the concrete with cylindrical hoops, or helical, or spiral, windings of steel a few inches below the surface. PARTS OF STEEL REINFORCEMENT In the accompanying illustration is shown a perspective view (a) of a complete bay of a reinforced-concrete floor system, and a diagrammatic repre- sentation (b) of a typical system of reinforcement for a concrete girder and column. In (a), the heavy members A running between columns are com- monly known as girders, and the lighter members B running between girders, as beams. In both (a) and (&), the rods, or bars, a are the main reinforcing bars, or rods, of the girders. The beams, of course, have similar main rein- forcing bars. Of these main reinforcing bars, several are bent up, as at b, to form trussed bars. The web reinforcement of the girders is shown at c, and consists of U-shaped pieces of iron or steel, called stirrups. The rods that CONCRETE 215 reinforce the slab of the reinforced-concrete floor system, called slab rods, are shown at d. This slab reinforcement may consist of straight rods, expanded metal, woven-wire lath, or any other metallic reinforcement. The stirrups are bent over at the upper ends or fastened to the slab rods so that they will not pull put. The rods of the columns e are called longitudinal column rods, and the ties /, column ties. Any rod, or bar, used to resist shearing stresses is designated as a shear bar. A rod, or bar, used to resist the shrinkage of the concrete in setting, or to provide against cracks due to thermal changes, is called a shrinkage rod. Shrink- age rods are shown at g in view (a). Sometimes all the slab rods run one way and an occasional shrinkage bar is used at right angles to them as shown, to pre- vent shrinkage cracks. A rod used to connect abutting beams or girders is called a tension bar or a tie bar. The short rods used at the splice when longi- tudinal column rods are butted are called splice rods, or bars. Members to Resist Lines of Failure. In the accompanying figure are illustrated a typical beam having the usual type of steel reinforcement and the several methods of failure that might occur. At a are shown cracks, or lines of failure, that would be caused by lack of tensile resistance in the main reinforcing rods b. These cracks, are usually invisible, and generally extend 216 CONCRETE from the bottom surface to the neutral axis. They are nearly always present in concrete, but, of course, so long as the steel holds, the beam will not fail. If the main reinforcing rods do not extend to the bearings, failure by vertical shear may occur near the abutments, along the line x x. Failures of this kind seldom happen, because the main rods usually extend across all such lines of vertical shear, and add greatly to the shearing resistance of the beam. If the slab concrete is not placed at the same time that the concrete of the beam section is poured, failure by shearing usually occurs at the junction of the beam with the slab, as shown at c. The shearing resistance at this junction should be increased, however, by extending stirrups d into the slab. If the crack c opens, it usually joins with a crack, like e, at each end of the beam, as suggested in the preceding paragraph. The lines of failure indicated at e are those that usually occur from diagonal tension stresses that cross these lines of failure at right angles. A beam is held against failure in this manner by placing stirrups in the concrete either vertically or obliquely. The bending up of the main reinforcing rods to form the trussed bar, as shown at ff, will also assist in resisting such stresses, and, besides, will provide against negative bending moment where tension instead of compression is created at gg. The line of fracture shown at ee is typical of nearly all reinforced-concrete failures. AREAS AND WEIGHTS OF SQUARE AND ROUND BARS c: rp Square Round olZG Inches Area Inches Weight per Foot Pounds Area Inches Weight per Foot Pounds T6 .0039 .013 .0031 .010 i .0156 .053 .0123 .042 A .0352 .120 .0276 .094 i .0625 .213 .0491 .167 JL .0977 .332 .0767 .261 1 .1406 .478 .1104 .376 iV .1914 .651 .1503 .511 I .2500 .850 .1963 .668 & .3164 1.076 .2485 .845 | .3906 1.328 .3068 1.043 'fi .4727 1.607 .3712 1.262 A .5625 1.913 .4418 1.502 if .6602 2.245 .5185 1.763 i .7656 2.603 .6013 2.044 16 .8789 2.989 .6903 2.347 1 1.0000 3.400 .7854 2.670 1ft 1.1289 3.838 .8866 3.014 H 1.2656 4.303 .9940 3.379 A 1.4102 4.795 1.1075 3.766 j 1.5625 5.312 1.2272 4.173 1*5 1.7227 5.857 1.3530 4.600 8 1.890G 6.428 1.4849 5.049 'IS 2.0664 7.026 1.6230 5.518 % 2.2500 7.650 1.7671 6.008 & 2.4414 8.301 1.9175 6.520 f 2.6406 8.978 2.0739 7.051 li 2.8477 9.682 2.2365 7.604 | 3.0625 10.413 2.4053 8.178 it 3.2852 11.170 2.5802 8.773 1 3.5156 11.953 2.7612 9.388 It 3.7539 12.763 2.9483 10.024 2 4.0000 13.600 3.1416 10.681 CONCRETE 217 REINFORCING MATERIALS The reinforcement for concrete is almost uniformly steel, but the grade to be used should be determined by one who has made a careful study of this matter. He should both write the specifications and inspect the steel after- wards to make sure that the steel specified has been furnished. Steel used for reinforcement should be free from rust and scale or any coating that will tend to weaken the bond between the metal and the concrete. Plain Bar Iron. The cheapest form of metallic reinforcement for concrete is the plain, round, rolled bar. This bar can be obtained in any part of the United States and as its price per pound is lower than that of any other form of rolled steel, it is the cheapest and most available material. For slabs, f- to ^-in. round bars are used, while for beam, girder, and column reinforcement, from f- to H-in. bars are ordinarily employed. The principal objection to the use of plain, round bars in reinforced-concrete work is that they are not gripped, or held, well by the concrete. Plain square and flat bars are sometimes used for the reinforcement of concrete, though, generally, both of these sections, when so used, are deformed by twisting. FIG. 1 In the nomenclature of reinforced concrete, round, rolled sections are designated as rods; square sections as bars; and rectangular sections as flats, or flat bars. In the preceding table are given the areas and weights of square and round bars from ^- to 2-in. sizes. Bars of Special Construction. Some early forms of bars used in reinforce- ment of concrete are shown in Fig. 1. That shown in (a) is known as the Hyatt bar. In (fe) is shown the Staff bar; this consists of a flat bar, through I which a coun- , ff \ tersunk punch has been partly driven, thus forcing the metal out on the opposite side so as to form projections. The De Mann bar is shown in (c). There are numerous bars on the market having special mechanical bonds. The complete descriptions of such bars can be obtained from their manufacturers. Only a few will be mentioned here as examples. Square-Twisted Bars. The square-twisted bar con- ,. sists of a square bar that is twisted by being given a cer- $xZ%t tain number of turns around its axis, either while it is hot foof-Xreff=o.795f.t. or while it is cold; this bar is often known as the Ran- ^ some bar. By twisting the bar to the screw shape, as T? Q shown in Fig. 2 (a), a form is obtained that has great re- ^ IG * " sistance to pulling from a mass of concrete. If the square bars are twisted cold, their elastic limit and ultimate strength are increased from 8 to 25%. The square-twisted bar can be obtained in various sizes for various purposes. Corrugated Bar. In Fig. 2 (fc) is shown a corrugated bar known as the Johnson bar, after its inventor, A. L. Johnson. The corrugations on the sides, of course, increase greatly over smooth bars the grip on the concrete. 218 CONCRETE Kahn Trussed Bar. Fig. 3 (a) shows the Kahn Trussed Bar. The sec- tion of one of these bars is shown in (fe). The fins are partly sheared across and also in a direction parallel with the axis of the bar, and are bent up, as shown in (a), so as to form a grip with the concrete and to pro- vide the stirrups, or web members, necessary to resist diagonal stresses. The Kahn bar is made in various sections. Expanded Metal. One form of metallic reinforcement for concrete is the distorted steel plate known as expanded metal, a familiar illus- tration of which is shown in Fig. 4 (a). This form of reinforcement is manufactured by partly shearing a sheet of steel in parallel rows, as shown in (b), and then pulling the material sidewise, thus forming a diamond mesh. In this way, the area of a sheet is increased about eight times, with a corresponding decrease in weight per unit area and without any waste of material. The material is made in various sizes. Various forms of metal lath are to be had. Woven Wire. Various forms of wire cloth, or woven wire, are also on the market. Among them is Clinton wire cloth. It is a fabric that is secured at the intersections by a perfect, electric weld, and it has at intervals a double wire that twines in and out, as shown at a, Fig. 5. Floor Systems. A complete floor system constructed of loose rods is shown in Fig. 6. The beam reinforcement consists of three reinforcing rods. Two of these rods a run straight through the entire length of the beam, while the third b is bent upwards at the ends. This bent member provides tensile resistance at the top of the beams and thus takes care of the negative bending moment, which occurs in all beams fixed at the end. The bend in such rods is usually made at an angle of about 30 with the horizontal. The rods should be straight at the center of the span for at least one- third the distance between the supports. A tie-rod c, that is 4 or 5 ft. in length, and sometimes bent down at the ends, should be placed over the top of the beam juncture. The girder reinforcement consists of five rods, two of them c being bent up to provide against negative bending moment. In the best work, two short rods / are located transversely through the column. These rods tie the adjoining girders together and provide additional rigidity at the junction of the girders with the column. The slab rods h are generally spaced at about 6 in. from center to center. They should bond with the stirrups, or web reinforcement, of the beams, and may be threaded through, interlocked, or wired to them. It is customary to provide ' shrinkage rods that extend at right angles to the regular slab reinforcement, in order ' to prevent shrinkage cracks in the con- crete. For this purpose, J-in. round or ' square rods j are generally spaced about 2 ft. from center to center. In order to ' bond the concrete over the main girders securely, it is also good practice to pro- vide over these important members rods d of about the same size as the slab rods. These rods should run through holes punched in the top of the stirrup, as illustrated at g, and should extend at right angles to the axis of the girder. Sometimes, similar rods are used in the slab over beams, as shown at k. The longitudinal reinforcement of the concrete columns consists of four round FIG. 5 rods /. It is customary to project them above the concrete of each story about a foot and to splice them by lapping and wiring or by using pipe CONCRETE 219 220 CONCRETE sockets m, as illustrated. Frequently, it is not possible to lay out beforehand the electric-light or power wiring, but if this installation is to be adopted IJ-in. pipes to serve as a passageway should be embedded near the center of the span of all beams and girders close to the under side of the slab con- struction, as at n. FORM WORK CONSTRUCTION AND FINISH OF FORM WORK In the erection of reinforced-concrete work, nothing requires more careful consideration than the construction of the form work, or molds, necessary to shape and support the concrete until it has thoroughly set and hardened. Throughout the practice of reinforced-concrete construction various methods of form constructions are in use. The greatest economy is gained by constructing the forms so that they can be used over and over again in the structure. Economy in construction can FIG. 1 also be gained by fastening the form work together with a minimum amount of nailing. Every nail that is driven gives trouble when the forms are taken down to be replaced for the upper floors. In many constructions, wedges and clamps are used instead of nails or screws if the forms are to be reused. In some instances, both wooden and metal forms are coated on the side next to the concrete in order that the forms may be detached more readily. Coating the forms also serves to prevent the marking of the grain of the wooden forms on the finished concrete work. Dead oil, or crude petroleum, has been used with success for this purpose. It is not unusual to soap wooden forms, and in some cases tallow and bacon fat have been employed. The latter is especially recommended for coating metal forms, as it seems to give the best results with forms of this material. In some instances, wooden forms have been covered on the inside with paper, and even canvas has been used, although it is usually found that the paper adheres to the concrete work and is de- tached only with diffi- culty. It is not cus- tomary, however, to oil or coat the forms unless they are to be used for fine exterior work. FORMS FOR FLOOR SYSTEMS ,, Common Types of FlG - 2 Form Work. In Fig. 1 is shown a type of form work extensively used for the construction of rein- forced-concrete floor systems, and in Fig. 2 is shown a perspective of the forms at the intersection of a beam and girder. This form work is designed so that light g-in. dressed tongued-and-grooved material may be used extensively in its CONCRETE 221 construction. It is so arranged that the sides of the beams and girders, to- gether with the slab form boards, may be removed without the necessity of PIG. 4 removing the supports directly underneath the beams and girders. The form for columns in this type of construction is shown in Fig. 3. FIG. 5 FIG. 6 Forms Constructed of Plank. A superior type of form for a reinforced- concrete floor system is shown in Fig. 4. The wooden forms are supported by 3"X4" studs. As it is important to bring the forms to a true level, a double adjustment wedge is provided at the bottom of the studs. The forms for the columns are made of \%- or 2-in. material. In the construction of the beam and girder forms 2-in. planks are generally used for the sides. In order to form a cham- fer on the lower edges of the beams and girders, triangular fillet pieces are nailed in the forms. It is customary in this type of construction to make the forms for the slabs of |-in. plain boards, frequently using tongued-and-grooved material for the purpose. Wall Forms With Wire Ties. A type of- wall-form construction that is frequently used is illustrated in Fig. 5. In order to prevent the sides of the FIG. 7 222 CONCRETE forms from spreading when the concrete is tamped in place, a wire tie c is used. This tie is made taut by twisting with a bar, or stick d. To keep the form boards the proper distance apart for the thickness of the wall, a block or stick e, of wood is sometimes inserted. Wall-Form Construction With Clamp Bolts. A wall-form construction similar to that shown in Fig. 5 is illustrated in Fig. 6 (a). In this form, how- FIG. ever, a clamp bolt a, instead of a wire tie, is used to prevent spreading. If a bolt of this character is used, it must be knocked out before the concrete has finally set and when the form boards are to be raised to form the next course of concrete. The bolt is preferable to the wire tie, because it is removed from the concrete. Wire ties are usually cut off close to the concrete work after the form boards have been removed,, and as the ends frequently project, they rust and thus stain the wall. CONCRETE 223 In (b) is shown the construction of a wall f of m in which a pipe separator a is used with the clamp bolt. The pipes may be driven out of the concrete after it has obtained its initial set, or .they may be left in place. Clamping Devices and Plank Holders for Wall Forms. Many devices that aid in the construction of concrete walls have been invented. One of the most useful of these devices is the Sullivan pressed-steel plank holder, various forms of which are shown in Fig. 7. These holders are formed from an iron plate by shearing and bending it so as to form clips. The application of this type of plank holder is illustrated in Fig. 8. Braces for Wall Forms. If a wall is to be constructed in a place where there is no embankment, a double set of forms braced as shown in Fig. 9 (a) must be used. If the soil of an embankment against which a concrete wall is to be built is unstable, it is necessary to sheath and brace it. This may be accom- plished in the manner shown in (b) or (c). CONCRETE MIXERS In the construction of a reinforced-concrete structure, the quantity of con- crete to be placed decides the amount of equipment and the character of the machinery that is to be employed. The character of the work also influences these two factors. In all instances, the concrete plant should be equipped with machinery suitable for the size of the work and the number of men that will be available in the construction operation. On small work, the concrete is frequently mixed by hand; it is, however, unusual for the concrete in large 9per- ations to be so mixed. The successful contractor will employ the mixing machine that is found most efficient and will give careful attention to its erec- tion in the field. There are many kinds of concrete mixers in commercial use. These mixers are classified according to the principles upon which they operate, and are known as batch mixers and continuous mixers. Frequently, the selection of the mixer, especially in work where new equip- ment is to be used, is left to the superintendent. In making the selection, the superintendent should bear in mind the character of the work; that is, whether it is of more importance to turn out great quantities of concrete than it is to have a uniform mixture, or whether, as in a reinforced-concrete building, the most important consideration is to have concrete delivered from the mixer of uniform consistency. Usually, for heavy mass work the continuous mixer is advantageous, but the batch mixer is now more used for work such as that included in ordinary reinforced-concrete buildings. The batch mixer often consists of a metal box in the shape of a cube, a cylinder, etc. The materials are put in this box and are mixed by revolving the box on a horizpntal axis. There are often deflectors on the inside of the box to help in mixing. The machines are sometimes discharged by tipping them until the contents slide out of an opening or by other suitable means. The continuous mixer often consists of a trough or cylinder or long box square in section. The materials enter continuously at one end and are dis- charged mixed at the other. They are usually mixed, in their passage through the machine, by paddles or deflectors, or by revolving the cylinder or box. The ingredients are often moved from the receiving to the discharging end of the machine either by the trough or cylinder being tilted or by paddles that grad- ually force the mass in one direction. CONCRETE STRUCTURES It is proposed to mention briefly a few of the uses in engineering to which concrete can be put. Complete examples of work with all details cannot be given in such a short space, but the few words and illustrations may suggest to the designer ideas that may be elaborated and changed to suit various condi- tions. The calculations of stresses and proportioning of parts is beypnd the scope of this work. They should be left to a competent designing engineer. Tank Tower of Reinforced Concrete. The tower shown in Fig. 1 was designed to carry a 200,000-gal. steel tank. The tower consists of eight con- crete columns spaced on centers around the circumference of a 26|-ft. circle and surrounding a hollow concrete cylinder with an inside diameter of 8 ft. The columns and cylinders are held together by two intermediate platforms 224 CONCRETE and a heavy platform . or slab, at the top. The footing is spread over the entire base of the tower, and is in the form of a sixteen-sided polygon being 6 ft m thickness and 38 ft. in diameter at the bottom. The central shaft, in addi- tion to carrying some of the load of the tank, acts as a cylinder around which the reinforced-concrete stairs are run and likewise forms a shaft for the pipes leading to and from the tank. The columns of the lower tier are 3 ft. 6 in. square; those of the second tier 3 ft. square; and those of the top tier, 2 ft. 6 m. square. The offset is made at the outside of the column, as shown in Fig. 2. The details of construction and the method of reinforcing the columns, cylinder, and balcony floor construction are illustrated m Fig. 3, a halt plan ot the structure being shown m (a), and a section through the column construc- tion, balcony, and cylinder, in (b). As will be 9bserved, the thickness of the cylinder is dropped off 3 in. at each tier; thus, the walls of the cylinder at the bottom are 18 in. in thickness, and at the second and the third tier they are 15 in. and 12 in., respectively. The reinforcing rods are likewise reduced in size in both the columns and the cylin- der from the first tier upwards. In the lower tiers, the columns have four IJ-in. round rods; in the second tier, four If -in. rods; and in the upper tier, four If-in. rods. The vertical reinforcing rods are placed near the corners of the col- umns and are tied in with J-in. wire ties placed 12 in. from center to center. These rods were figured in estimating the compressive strength of the columns. Their ends are neatly fitted and are surrounded with a pipe sleeve. The bottom rods project into the reinforced- concrete footing and are slipped into pipe FIG. 1 _ y'__ J-g- r, FIG. 2 sleeves provided with a 12-in. circular cast-iron base. In this way, the bearing strength of the bars was well realized. The cylinder is reinforced with vertical rods placed about 12 in. from center to center, and horizontal reinforcement, consisting of 1-in. hoop rods, is also provided in it. The balcony floors are reinforced with rods that radiate from the cylinder and bear upon the concrete lintels spanning the space between the columns, each of these lintels being rein- forced with four corrugated bars. The floor of the third balcony, which carries the tank, is about 36J ft. in diameter and 16 in. in thickness. It is heavily reinforced with radiating 1-in. rods, and is cantilevered about 4 ft. beyond the CONCRETE 225 column. At each balcony is provided a monolithic railing, or balustrade. This railing is about 3 ft. high and 6 in. in thickness and is reinforced. In the con- struction of this work, a 1-3-5 mixture was used for the foundation and a 1-2-4 mixture, placed very wet, was employed for the rest of the construc- tion. The aggregates used throughout the construction were sand and good, clean gravel, which, being very coarse, took the place of broken stone. No effort was made to finish the structure after erection, but in placing the con- crete a very wet mixture was used. It was thoroughly spaded along the sides of the forms, so as to force the gravel away from the surface and allow the neat cement to mold smooth against the form boards. The work that resulted was smooth and presentable. 226 CONCRETE Reinforced-Concrete Retaining Walls. Fig. 4 shows a retaining wall of moderate height. The base is spread out at A B so as to make the wall less easily tipped. The earth behind the wall resting on the part B has to be lifted if the wall tips, so this earth also assists in preventing the wall from turning over. The part A, called the toe, extends out in front of the wall, and by increasing the lever arm of the loads also tends to prevent tipping. The load of earth on the part B tends to prevent sliding. If the wall still has a tendency to slide, a projection, as at c, is put on. Weepers d prevent the collection of water, which would endanger its stability. A wall such as shown must be thoroughly and scientifically reinforced. One method of so doing is shown. High Retaining Walls. If retaining walls are to be over 12 ft. in height, they are often designed with a buttress every 10 or 12 ft. A design suitable for a high retaining wall is shown in Fig. 5. In order to stiffen the wall and to cause it to act merely as a slab subjected to transverse stress between supports, the buttresses shown at a are provided. As the resultant pressure of the earth is in the direction shown by the arrow b, the buttresses are subjected to trans- ! I I I ! ! ! I ' I I I I ' ' M M j MI rr" t ~n"ni el i I i M "^rUn I n HI verse stress as a cantilever. The tension at the inside edge of the buttress is provided for by Kahn bars c. The wall spans from buttress to buttress are reinforced in the same manner as a reinforced floor slab span between beams or girders. The wall is rein- forced with horizontal Kahn bars d and as the thrust of the earth per square foot on the back of the wall increases with the depth, these bars are placed closer together at the bottom, the spacing being increased toward the top. To prevent its failure, the footing is reinforced along the inside edge with the beam e. This beam is monolithic with the buttress, so that the footing is logically reinforced with transverse bars /. In order that the entire design may be stiffened and strengthened, gussets or fillets are inserted in the junctions between the buttresses and the footing. To reinforce the footing further, longitudinal bars g are provided. Additional reinforcement h running in a ver- tical direction is provided in the wall. Conduits. Reinforced concrete is used for such constructions as water conduits, sewers, aqueducts, etc. A type of conduit for carrying water is CONCRETE 227 shown in Fig. 6. As will be observed, it is reinforced with expanded metal. In nearly all instances, such conduits are constructed with collapsible centering 1 1 1 . 1 1 1 inside, and with forms and lagging for the outside work. The work is always carried along in sections. Coal Breakers in Reinforced Concrete. The Taylor coal breaker was the first all reinforced-concrete breaker constructed in the anthracite fields, although the Pine Hill breaker, at Minersville, Pa., was built in 1906, of rein- forced concrete from the foundations to the main breaker floor, including the coal pockets, slate pockets, and shaker and jig supports. Under favorable conditions, the average wooden anthracite breaker has a life of about 20 yr., but mostly conditions are unfavorable to such longevity, and this, coupled with the rapidly advancing price of timber suitable for such structures, has caused engineers to consider the more durable iron and rein- forced concrete as building materials. Wherever anthracite is prepared wet, the decay of the timbers is hastened. The rear of the breaker in the course of construction is shpwn in Fig. 7. The first two rows of posts in the rear of the breaker are about 2 ft. square and up to the second or pocket floor have a length of 65 ft. Di- FiG. 6 rectly under and between the pockets, where the most weight will come, the 2-ft.-square posts are supplemented with 36-in.-square posts. As the posts are CONCRETE FIG. 8 CONCRETE 229 carried upwards this size is decreased until at the top floors they are but 12 in. square. In Fig. 8 the breaker is shown practically finished with the top forms still in place, and as it looks today from the outside, could be taken for an office building. It will be noted that the architect has furnished windows for day- light; also each post is supplied with tubes for wiring for electric lights, thus making this breaker an exceptional one for light and comfort of the employes. In the construction of the posts and beams, corrugated rods If in. in diameter were placed at each corner,, then bound with hoop bands and wire so as to form a rectangular cage. They were reinforced by smaller corrugated iron rods from f-in. diameter up to l^-in., as the occasion demanded. Inside this cage pipes for the electric wiring were placed and then wooden forms were con- structed around these skeleton post frames. Concrete was poured in a little at a time from the top of the forms and tamped with iron rods about the pipes and rods. In this way the posts were built up to the height of a floor, where the rods for the beams were tied with those of the posts. The beams were made the same as the posts. FIG. 9 It will be noted that the coal pockets are large and provided with two chutes so that two cars can be loaded from the same pocket at the same time. There are fourteen chutes for each track, or twenty-eight for both tracks. To the rear of Fig. 8 is seen the old Taylor breaker, constructed of wood. It may be of interest to know that while the Taylor breaker is concrete, 500,000 ft. of lumber will be needed inside for machinery bed-plates and other fittings. However, very little if any of this lumber is large sized and there are no sticks such as breaker framing demands. Concrete Coal Pockets. The Pennsylyania Coal Co. has erected a new breaker at Throop, Pa. In the construction of this breaker both reinforced concrete and steel are used; reinforced concrete for the coal and rock pockets, and part of the washery, and steel for the main part of the building, which will contain the washery. The capacity of the coal pockets is 3,500 T. The coal cars are to be loaded directly beneath the pockets, while box cars are to pass on the outside of the building and are to be loaded from a chute leading from the center of the bottom slab of the pocket. The slope on the bottom of the coal pockets is 9 in 12 and on the rock pockets 6 in 12. The width of these pockets varies from 10 ft. 8 in. to 16 ft. Where the pocket is not over 12 ft. wide, the floor slab is designed so 230 CONCRETE as to carry the load without any beam for support. But for the ppckets 16 ft. wide a beam is placed beneath the floor slab. Fig. 9 shows a view through the coal pockets of this breaker during construction. The forms, it will be Concrete Shaft Lining. Concrete is now being used to line shafts in mines. As yet there is no uniform method of doing this work and the designs are changed to suit various conditions to be met. The shaft with concrete lining about to be described is the main shaft of the Filbert mine of the H. C. Fnck Coke Co.; it is located in Fayette County, Pa. The shaft, elliptical in plan, measures 13 ft. X 28 ft. in the clear on the center lines of the axes, and has a depth of 550 ft. below the top of the coping to the Section A- A. FIG. 10 bottom of the 9-ft. coal bed, and is provided with a sump 15 ft. below the coal. This shaft is divided into four compartments, containing two cageways, a stair- way, and pipe way. The plan of the shaft is shown in Fig. 10. At a is shown the concrete lining; at b, the 8"X10" yellow-pine buntons; at c, the 6"X10" buntons; at d, the 4"X8" yellow-pine nailing strips; and at e, the yellow-pine cage guides. The compartment reserved for the various pipes that go up the shaft is shown at /. The two hoisting cages are shown at g. At A is a compartment for foot travel- ing fitted with steps and landings. The hoisting part proper is largely lined with 1-in., yellow pine, tongued-and-grooved sheathing. The circumference of the inside of the concrete lining is 69 ft., with a clear- opening area of 310 sq. ft., comprising 195 sq. ft. for the two cageways, 80 sq. ft. CONCRETE 231 for the stairway, and 35 sq. ft. for the pipeway. The ends of the shaft conform to a radius of 5 ft. 8 in. and the curvature of the sides to a 45-ft. radius. From the top of the coping to solid rock, a distance of 19 ft., the structure is of heavy concrete construction forming a solid foundation for the structural steel head- frame of 135 ft. superimposed thereon. Fig. 11 shows the irregular-shaped plan and elevation of this portion of the work. This shaft has two water rings constructed therein; one at 78 ft., and the other at 494 ft. below the top of the coping. All concrete for lining the shafts is composed of 1 part Portland cement; 2 parts clean, sharp, river sand, and 5 parts of stone crushed to pass through H-in. ring. About 50% of the stone used for concrete was obtained from the FIG. 11 materials excavated from the shafts. About 30% was shipped in, crushed ready for use, while about 20% was obtained from a quarry on the grounds. In sinking this shaft, an excavation was first made to a depth of 65 ft. All excavating was done to the full measurements of the outside perimeter of the concrete lining, being kept to a correct line by plumb-bobs suspended from a template placed above the opening. Derricks were used to handle the mate- rial excavated. At the depth mentioned, the concreting was begun. Forms were put in near the bottom to the height of 5 ft. and filled. Then 5 ft. more of forms were put on top of the first forms and again filled. Then another sec- tion was built and filled and so on until the surface was reached. The shaft was then sunk about 50 ft. deeper and concreted up from the bottom in the same way. Then another section of the shaft was sunk, and so on until the job was completed. 232 CONCRETE The dividing struts for the compartments of the shafts are 8"X10" bun- tons, spaced vertically 5 ft. center to center. The buntons support the guide rails for the cages these are 8 in.X 10 in., surfaced on four sides and fastened to the dividing struts or buntons as shown in Fig. 12. The buntons are set in the concrete shaft lining to a depth of 6 in. on each end, allowing from 6 in. up of concrete beyond their ends, thus insuring a water-tight wall. The minimum thickness of the concrete lining wall is 12 in. In soft strata, the concrete is as much as 33 in. in thickness, as no voids were left between the rock and lining, all such being carefully filled with concrete. Bolts for the guides have a 1-in. stud nut and two wrought-iron washers $ in. thick. Throughout a portion of the shaft, wedge-shaped blocks with a base 6 in.X 8 in. and 4 ft. long, tapering to a point, were placed on the buntons just at the face of the concrete lining, making pockets for the removal of the bun- tons, when necessary to replace them. To take care of the water during the construction of the shaft above the water rings, two methods were successfully used. During the concreting, when any flow of water was encountered, sheet-iron plates were used to turn the water away from the concrete until it had set sufficiently so as not to be damaged by water flowing over it. Then the sheets were deflected so as to cause the water to run down the face of the rock wall of the shaft, where, at intervals around the cir- cumference of the shaft, were placed 3-in. tile pipe set in loose broken t stone and extending > down behind the, shaft lining to the water ring. The tile pipe, set with open joints, takes care of the water, conducting it to the water ring. To hold the tile pipes to their proper place and to insure their non- stoppage from concrete packing in around them, sheet-iron strips of No. 22 gauge were bent into semicircular form and placed around the tile pipe with the open side toward and against the rock face; then broken stone was placed around the pipe within this pro- tection. In this way an L FIG. 12 opening was kept between the rock face and the tile pipe, allowing the water to reach the drain and thus flow into the water rings. This also eliminated the danger of water gathering behind the lining wall and exerting undue pres- sure thereon. Another method successfully used was to locate the fissure or opening where larger streams entered the excavation, and to enlarge them so as to form a reservoir of several cubic feet capacity; then to tightly close the openings of this reservoir with concrete and sheet iron, having placed a wrought-iron pipe of sufficient capacity to handle the water gathered therein. This pipe conducts the water to a pipe set vertically in the lining-wall concrete and leading to the water rings. This latter method was used only where a large flow of water was encountered. The water rings in the shaft were constructed behind the shaft-lining wall, where a niche was blasted out of the rock to form an opening 2 ft. wide and 4 ft. high throughout the entire perimeter of the shaft. The bottom of this niche was concrete in gutter shape, with a drop of 3 in. from its highest to its lowest point, located at the pipe-compartment end of the shaft. At the lowest point a wrought-iron pipe, 2$ in. in diameter, set through the lining wall on an angle of 45 and protected by strainer plates, connected with a line in the pipe com- partment and led the water to a permanent disposal pump. In the shaft-lining wall, on its inner face and throughout the entire perimeter of the wall, and at a point near the top of the water ring, a groove 4$ in. deep and 5 in. from the face CONCRETE 233 of the groove to the edge of the lip extending 1 in. beyond the inner face of the wall was constructed to catch any seepage or water from the surface of the lining. This groove and lip has a fall of 3 in. from its highest to its lowest point, where a 2-in. wrought-iron pipe passes through the lining wall on an angle of 45 leading all water caught in the groove to the water ring. Thus, all the water both behind the lining wall and all water on the inner surface is col- lected in the water rings and thence led to the pumps and expelled from the shaft. In the shaft, the approaches leading to the shaft bottom from both the loaded and' empty sides are of concrete. These are of 18-ft. span having a minimum thickness of 24 in. for side walls and crowns. Each arch extends Lining Section on ( Arch Section thipujh Arch FIG. 13 13 ft. from the face, of the shaft lining. Arches of 9-ft. span having a minimum thickness of 18 in. extend a distance of 11 ft. 6 in. from both ends of the face of the shaft lining. These arches connect with the cross-entries and man- way around the shaft bottom. An archway of 4-ft. span was placed in the side walls for entrance to the run-around. At the intersection of all arches with the shaft-lining wall, steel bars were placed for reinforcement. The method of this reinforcement is shown in Pig. 13. All centering was built of 2-in. oak plank, spaced 2? ft. center to center, covered with 2-in. tongued-and-grooved oak lagging. Concreting for the four arches was brought up at one time and also at the same time as the shaft-lining wall was placed. 234 MASONRY MASONRY MATERIALS OF CONSTRUCTION STONE The materials employed in the construction of masonry are stone, brick, terra cotta, and the cementing materials used in the manufacture of mortars; namely, lime, cement, and sand. Strength of Stone. In ordinary buildings and engineering structures, stones are generally under compression. Occasionally, they are subjected to cross-stresses, as in lintels over wide openings. They are never subjected to direct tension. As a general rule, a stone should not be subjected to a greater compressive stress than one-tenth of the ultimate crushing strength, as found by experiment. The resistance to crushing varies within wide limits, owing to the great variety in the structure of the stones; the method of preparing and finishing the test pieces also affects the results; hence, the great variations found in the values given by different experiments. The accompanying table shows the average resistance of the principal building stones to crushing and to rupture when used as beams. CRUSHING STRENGTH AND MODULUS OF RUPTURE OF BUILDING STONE Stone Crushing Strength Pounds per Square Inch Modulus of Rupture Pounds per Square Inch Granite Sandstone 15,000 10,000 1,800 1,200 Limestone Marble 13,000 14 000 1,500 2 160 MINIMUM SAFE-BEARING VALUES OF MASONRY MATERIALS Materials Granite, capstone Squared masonry Sandstone, capstone Squared masonry Rubble, laid in lime mortar Rubble, laid in cement mortar Limestone, capstone Squared masonry Rubble, laid in lime mortar Rubble, laid in cement mortar Bricks, hard, laid in lime mortar Hard, laid in Portland cement mortar Hard, laid in Rosendale cement mortar Concrete, 1 Portland, 2 sand, 5 broken stone. Safe-Bearing Value Tons per Square Foot 50 25 25 12 5 10 36 18 5 10 7 14 10 10 MASONRY 235 ULTIMATE UNIT CRUSHING STRENGTH OF VARIOUS STONES AND STONE MASONRY PIERS Material Compressive Strength Pounds per Square Inch Material Compressive Strength Pounds per Square Inch Granite, Colo 15,000 14 000 Limestone, Marquette, Mich. 8000 Granite, Mass Granite Me 16,000 15000 Limestone, Conshohock- en, Pa. 15,000 Granite, Minn Granite, N. Y Granite, N. H 25,000 16,000 12,000 15000 Marble, Montgomery Co., Pa Marble (dolomite), Lee, Mass 11,000 22,800 Sandstone, Middletown, Conn 7,000 Marble (dolomite), Pleasantville, N. Y. ... 22,000 Marble Italian 12 000 Mass 10000 Marble, Vt 10,000 Slate 10,000 River, N. Y 12,000 Piers, ashlar, bluestone. . 2.100 Sandstone (brown), Little Falls N Y 10000 Piers, ashlar, granite Piers, ashlar, limestone . . 2,100 1,500 Sandstone, Ohio 8,000 Piers, ashlar, common 1,050 Hummelstown, Pa. . . 12,000 Piers, rubble, cement 900 N. Y.... ..! n . gS .. n> . 12,000 Piers, rubble, lime mor- tar 480 Station, N. Y Limestone (oolitic), Bed- ford, Ind 18,000 8,000 ULTIMATE CRUSHING STRENGTH OF BRICK MASONRY PIERS (Average Age of Brickwork, 6 Mo.) Material Composition of Mortar Compressive Strength Pounds per Square Inch Wire-cut brick .... 1 cement, 5 sand 3,000 Dry-pressed brick Dry-pressed brick. 1 cement, 5 sand 1 cement, 1 lime, 3 sand 1 cement, 5 sand 3,400 2,300 1,700 Light-hard, sand-struck brick 1 cement, 5 sand 1,900 Light-hard, sand-struck brick Hard, sand-struck brick Hard, sand-struck brick Hard, sand-struck brick Sand-lime brick 1 cement, 7 sand 1 cement, 1 sand 1 cement, 1 lime, 3 sand 1 cement, 5 sand 1 cement, 3 sand 853 2,100 1,500 1,200 1,100 Sand-lime brick 1 lime, 3 sand 450 Sand-lime brick ' Neat cement 1,400 1 cement, 3 sand 2,000 236 MASONRY Absorptive Power of Stone. The absorptive power 9! a stone is a very important property, a low absorption generally indicating a good quality. The accompanying table gives the average percentage of water absorbed by stones. ABSORPTIVE POWER OF STONE Durability of Stone. The fol- lowing rough estimate, based on observations made in the city of New York, indicates the number of years a sound stone may be expected to last without being discolored or disintegrated to such an extent as to require repairs: Life of Stone Name of Stone Years Coarse brownstone 5 to 15 Compact brownstone. .100 to 200 Limestone 20 to 40 Granite 75 to 200 Marble 40 to 200 BRICK Size and Weight. The dimensions of bricks vary considerably. The standard adopted by the National Brickmakers' Association is, for common clay brick, 8J in.X4 in.X2J in., and for face or pressed brick (clay) 85 in.X4J in. X2i in. The weight of a common clay brick is about 4 lb.; that of a pressed- clay, enameled brick, about 7 lb. Enameled and glazed bricks are made in two sizes: English size, 9 in.XS in.X4in.; American size, 8 1 in.X2J in.X4| in. The usual dimensions for firebricks are 9 in.X4 in.X2J in.; various sizes and forms are made to suit the required work. The dimensions of the lime-sand bricks are 8| in. X 4| in. X 2jf in. The weight varies between 5 and 6 lb. The accompanying table gives the approximate weight and resistance to crushing of brick. WEIGHT AND STRENGTH OF BRICK Stone Absorptive Capacity Per Cent. Granites .066 to .155 .410 to 5.480 Limestones .200 to 5.000 Marbles Trap .080 to .160 .000 to .019 --; Kind of Brick Weight Pounds per Cubic Foot Crushing Strength Pounds per Square Inch Best pressed-clay 150 5,000 to 15,000 Common hard-clay 125 5,000 to 8 000 Soft-clay 100 450 to 600 Lime-sand .... 120 3,600 to 7,600 Firebrick . 120 1 000 to 1 500 Requisites for Good Brick. Bricks of good quality should be of regular shape, with parallel surfaces, plane faces, and sharp square edges. They should be of uniform texture; burnt hard; and thoroughly sound, free from cracks and flaws. They should emit a clear ringing sound when struck a sharp blow. A hard well-burned brick should not absorb more than one-tenth of its weight of water; it should have a specific gravity of 2 or more. The crushing strength of a brick laid flat should be at least 6,000 lb. per sq. in. The modulus of rupture should be at least 1,000 lb. per sq. in. WIRE ROPES 237 WIRE ROPES* GENERAL DESCRIPTION WIRE-ROPE MATERIALS Wire ropes are used about mines chiefly for hoisting from shafts, for haulage and the transmission of power, for the cables of aerial tramways, for the guy ropes of derricks and smokestacks, etc., and, rarely, for the cables of small, short-span, suspension bridges, as where the town or settlement is situated on the opposite side of a narrow stream from the mine. While wire ropes are now almost universally made of steel, manufacturers still make and list iron ropes, which have a limited field of usefulness. Swedish, Swedes, or charcoal-iron ropes are made of a very pure wrought or puddled iron having a tensile strength of from 50,000 to 100,000 Ib. per sq. in. These ropes are soft, tough, and pliable, and are adapted especially for passenger elevators, small hoists, steering gear of vessels, etc., where the loads are inter- mittently applied and are not too great, or where the speed is high and the bend- ing stresses great. It will be noted from tables given later that the ultimate breaking strength of a 6X 19 Swedish iron hoisting rope 1 in. in diameter, is but 14.5 T., whereas, the breaking strength of a steel rope of the same kind and size is from 30 to 45 T. For general mine use, iron ropes have been almost entirely superseded by steel ropes because of their greater strength and elasticity. Steel ropes are generally made of open-hearth steel having a tensile strength of from 150,000 to 275,000 Ib. per sq. in. and in some cases even more, the tensile strength depending on the composition of the metal and the method of its treatment. Steel ropes are in almost every way superior to iron ropes. The principal advantage is that they have more than double the strength of iron ropes of the same size; consequently, for equal strains, they can be made of much less diameter than iron ropes and can, therefore, be used in connection with much smaller and lighter drums, sheaves, or pulleys. Iron-wire ropes are not so elastic as ropes made of steel wire, hence a larger sheave is required for iron than for steel ropes of the same diameter. Iron ropes, however, are usually more flexible than steel ropes, are less brittle though not so strong, and better resist the acid in mine water. A 1-in. Swedish iron rope has about the same strength as a f-in. ordinary cast-steel rope; weighs 1.58 Ib. per ft. as opposed to .62 Ib.; costs (list price) 26c. per ft. as opposed to 16.5c.; and requires a sheave or drum 6 ft. in diameter as against one 2.5 ft. for a cast-steel rope. Cast-steel, crucible-steel, and crucible cast-steel ropes are the trade names given to the ordinary grades of ropes made from wire having an ultimate tensile strength of 160,000 to 210,000 Ib. per sq. in. _ The breaking strength of a 6X 19 standard hoisting rope of this grade and 1 in. in diameter is given, in the manufacturers' tables, as 30 T., more than twice the strength of a similar iron rope. Ropes of this material are those commonly used in and around mines for haulage and hoisting purposes. Extra strong cast-steel, extra strong crucible-steel, special steel, and patent steel ropes are the trade names for the next stronger grades of ropes, intermediate in strength between cast-steel and plow-steel ropes in strength. The wire from which they are made has an ultimate tensile strength of from 190,000 to 230,000 Ib. per sq. in. The breaking strength of a 6X 19 hoisting rope of this grade and 1 in. in diameter is given as 34 T, 11.33% more than that of an ordinary cast-steel rope of the same dimensions. These ropes are also standard and are in general use where it is desirable to increase the factor of safety while retaining the same diameter of rope. * Acknowledgement for the use of data and tables in this section is made to the Broderick & Bascom Rope Co., Hazard Manufacturing Co., A. Leschen & Sons Rope Co., John A. Roebling's Sons Co., The Trenton Iron Co., The Waterbury; Co., and the Link Belt Co. As in most instances, the manufacturers have identically the same tables, etc., credit is given generally in this manner, rather than specifically for each item. 238 WIRE ROPES Plow-, or plough-steel ropes are made of wires having an ultimate tensile strength of 220,000 to 250,000 Ib. per sq. in. The breaking strength of a 6X 19 hoisting rope of this grade and 1 in. in diameter is given as 38 T., or 11.18% more than that of an extra strong cast-steel rope of the same dimensions. Ropes of this grade are not generally recommended, except where it is necessary to have the maximum of tensile strength with the least weight of rope, or where it is necessary to employ a rope of much greater strength but of the same diameter. The first necessity will arise when hoisting through extremely deep shafts; the second, where by reason of increased loads it becomes essential to have a stronger rope, but at the same time the diameter of the rope is fixed by the size of existing drums, sheaves, etc. Plow-steel ropes are extensively employed for logging lines, dredge and wrecking ropes, ballast unloading ropes, quarry ropes, etc. Extra, special, or improved plow-steel ropes are made of wires having an ultimate tensile strength of from 240,000 to 300,000 Ib. per sq. in. A rope of this grade of the size cited before has a breaking strength of 45 T., or about 11.84% more than an ordinary plow-steel rope of the same dimensions. The comments upon standard plow steel ropes apply as well to ropes of this grade CONSTRUCTION OF WIRE ROPES Wire ropes consist of a number of strands, each composed of the same number of single wires twisted around a hemp or wire core or center to form a single rope. The hemp core adds practically nothing to the strength of the rope but, being saturated with lubricant, tends to prevent rusting of the wires and, being soft, acts as a cushion for the individual strands, thus reducing internal friction and wear. A wire core adds largely to the internal friction and consequent wear of rope as the strands rub upon the wire center; increases the weight; and, while adding about 10% to the strength, reduces the flexibility in a marked degree, at the same time adding 10% to the cost. Manufacturers, whose judgment should be final, recommend ropes with wire cores only for standing lines, such as the guy ropes of derricks, etc., because they lack the flexibility demanded of running ropes (those used for hoisting, haulage, etc.), and because of their much greater internal wear in bending around drums, sheaves, and the like. Lay of Ropes. The lay of a rope is the direction of the twist of the strands composing it. Ropes are either right or left lay, the former being the ordinary construction as shown in Fig. 1 where the strands are bent to the right. The left-lay con- struction is shown in Fig. 2. The term lay is also used to describe the direction of twist of the individual wires composing the strands in a rope. Thus, in Fig. 1, while the rope is right lay (strands twisted to the right), the strands are left lay, the single wires being twisted to the left. Similarly, in Fig. 2, while the rope is left lay, the strands are right lay. Finally, the term lay is used to designate the pitch of the rope; that is, the rate at which the strands twist or, what is the same thing, the ratio that the length of strand required for one complete turn bears to the diameter of the rope. In ordinary rope making, the lay or (better) pitch of the wires varies from 2.5 to 3.5 times the diameter of the rope, and that of the strands from 6.5 to 9 times the diameter of the rope. The lay exerts an important influence upon the life of a rope. For the same . kind and size of rope, the shorter the FlG. 2 lay or pitch, the greater the flexibility and elasticity, but the less the strength. This falling off in the strength, due to the shortening of the pitch, is brought about by the nicking, or cutting, of one wire by another, which is naturally less when the ropes cross one another at a long angle (long pitch) than when they cross at a sharp angle (short pitch). In practice, ropes are commonly classified as ordinary-lay or regular-lay ropes, and as Lang lay or universal-lay ropes. In the ordinary lay ropes, which are shown in Fig. 1 and Fig. 2, the wires in the strands are twisted in the opposite direction from that of the strands in the rope, while in Lang lay ropes, shown in .big. 3, the single wires and the strands are twisted in the same WIRE ROPES 239 direction. Lang lay ropes may be either right or left twist, and their price is the same as that of ordinary-lay ropes. The principal advantages of the Lang lay are that, the wires and strands being twisted in the same direction, the surface of the rope is smoother, the outside wires do not so soon become worries a much longer surface of each wire is exposed to wear, and, the wires being straighter, these ropes are somewhat more flexible. The disadvantages of Lang lay ropes are a tendency to un- twist, rendering them unsuited for hoisting except where guides are used; they can be spliced to ropes of ordin- ary-lay only with difficulty; and when the wires break, the loose ends are very troublesome, because a much greater length of each wire is exposed than in ordinary-lay ropes. Under careful inspection, a regular-lay haulage rope may be used for some time after a few of its wires are (broken here and there throughout its length, except when a dangerous risk would be incurred by so doing. The Lang lay ropes are commonly used tor haulage, particularly where grips are used to attach the cars to the ropes, and are sometimes used for hoisting, but only where the cage works in guides. FIG. 3 HOISTING ROPES ROUND ROPES 6X 19 Ropes. Ropes used for hoisting through shafts are round or flat and in either case may be of uniform or tapering section. Round ropes of uniform section, are practically the only ones used in American mines. The standard American hoisting rope, shown in Fig. 1, is composed of 6 strands of 19 wires each (114 wires) wrap- ped around a hemp center. It is frequently spoken of as a 6X19 FIG. 1 rope. These ropes are commonly made of cast- steel or, where greater strength is required, extra strong cast-steel. The diameter of sheave recommended for use with a 1-in. rope of this type is variously given at 4 to 4.5 ft. 8X19 Ropes. Where extreme flexibility is required, ropes composed of 8 strands of 19 wires each (152 wires) may be employed. From the tables given later, it will be noted that the maximum diameter of rope of this section com- monly carried in stock FIG. 2 is 1? in. as against 2| in. for the 6X19. Fig. 2 shows that the core is much larger in proportion to the area of metal than in a 6X19 rope of the same size and quality. Consequently, this rope is not so strong as a 6X19 rope of the same diameter (24 T, as against 30 T. for 1-in. cast-steel rope) and is more liable to flatten out under heavy pressure. The diameter of sheave suggested for use with a 1-in. rope of FIG. 3 this type is variously given as 2. 5 to 3.25 ft.; materially less than that required for a 6X19 rope. Ropes of this class are recommended for derricks and similar work where small sheaves must be em- ployed, but it should be noted that, so far as the working life of this type is 240 WIRE ROPES concerned, the increased flexibility in a very considerable measure offsets its decreased strength. 6X37 Ropes. A form of very flexible rope that is not infrequently used in preference to the 8X19, is shown in Fig. 3; in this, the rope is composed of 6 strands of 37 wires each. As ^ere is a much greater area of metal m proportion to the hemp core than in an 8 X 19, the breaking strength of a 1-in. cast-steel rope of this type is given as 29 T., only 1 T. less than that of the standard 6X19 rope and 3 T. more than the 8X19. The diam- eter of sheave suggested FIG. 4 for this rope is the same as that for the 8X19; viz., 2.5 to 3.25 ft. As the wires in this rope are, of necessity, smaller than those in a 6X19 rope of the same diameter, it is apparent that this type of rope is not so well adapted to withstand abrasion as those containing larger wires. This rope is employed where the bending strains are very great, as in logging operations, for use with electric cranes, etc. When galvanized, this rope is largely used for hawsers in towing, etc. Non-Spinning Ropes. Non-spinning hoisting rope, made by one of the leading manufacturers, is shown in Fig. 4, It is composed of 18 strands of 7 wires each (126 wires), 12 of the strands being laid m a reversed direction about 6 which, in turn, are laid about a hemp core. Because of the reversed directions in which the inner and outer sets of strands are laid, there is no tendency to twist and the rope is, thence, adapted to hoisting where the load is not raised between guides but hangs freely as a bucket in shaft- sinking. The rope is slightly more flexible than the standard 6X 19 rope and slightly stronger. However, it cannot be spliced. Flattened-Strand Ropes. In order to present a larger and smoother wearing surface, and thus to increase the life of the rope, flattened-strand wire ropes have been devised. In these ropes the strands have an ellip- tic, or triangular, cross-section, de- pending on the shape of the metal center of the strand, and the rope has either a hemp or a wire core. They are made either 5X28 (5 strands of 28 wires each, or 140 wires) as shown in Fig. 5 (a), or 6X25 (6 strands of 25 wires each, or 150 wires) as shown in (b). These ropes are made of Swedes iron, and of cast-steel, extra strong cast-steel, and extra plow-steel. The breaking strength of a cast-steel rope of this make, 5X28, and 1 in. in diameter is given as 30 T., the same as that of the same size and kind round, 6X19 standard rope. A 6X25 cast-steel rope of this type 1 in. in diameter is given as 33 T., which is greater than that of the corresponding 6X 19 round rope and nearly as great as that of an extra strong cast-steel rope. There is claimed for this rope greater flexibility, less liability of the wires becoming brittle, and freedom from all tendency to spin or kink; also that they maintain their form better than round ropes. Scale Ropes. A form of rope made by some manufacturers and used for hoisting, but possibly better adapted to haulage purposes, is shown in Fig. 6, as it is FIG. 6 oi the 6X19 type used in standard hoisting ropes. This is known as Seale rope or Scale lay rope, and consists of 6 strands of 19 wires each, in which 9 large wires are twisted around 9 small ones, which in turn surround one of the larger size. This rope is intermediate in flexibility and ability to stand abrasion between the standard ropes of 7-wire (haulage) and 19-wire (hoisting) strands. This type of rope, on account of the large outside wires, will withstand heavy f rictional wear and is used on slopes, planes, and cable FIG. 5 (ft) WIRE ROPES 241 roads where the rope commonly drags, provided , however, that there are no bends of sharp angle to overstrain the outer wires. While there is more metal in the outer wires than in those of the standard rope, there is correspondingly less in the inner wires, and closer inspection of the outer wires is, therefore, necessary to prevent the rope being used too long. The price of these ropes is the same as the standard 6X 19 hoisting rope of the same grade. FLAT ROPES Flat ropes, Fig. 7, are composed of a number of loosely twisted ropes of four wires each and without hemp centers. The ropes, of alternately right and left lay, are placed side by side and are then sewed together with soft iron or annealed steel wire to form a single rope. The sewing wires, which vary in number from 8 to 12 pass through the centers of the individual ropes from side to side and often have to be renewed, as they naturally wear faster than the wires composing the rope proper. Flat ropes may be made to order of any width to give any desired strength, but the width must, of necessity, be some multiple of the diameter of a single strand. They are made of the same grades of steel as round ropes and, under certain conditions present material ad- vantages over the ordinary FlG. 7 type. In very deep shafts round ropes have a tendency to twist and untwist, or to spin, something that flat ropes do not do. The width of the reel upon which a flat rope winds is very much less than that of the drum used for round ropes, and as the rope coils upon itself like a ribbon, it tends to equalize the load upon the engine, the effect being approximately the same as that produced by conical drums. Likewise, in hoisting, the rope is always in the same vertical plane, thus avoiding the weaj that round ropes are subject to when wound on a drum. Flat ropes are not used in coal mines in the United States, owing to the com- paratively shallow depths of the shafts, but are quite extensively used in the metal-mining districts, where vertical lifts of 2,000 ft. and over are common. TAPER ROPES Taper ropes, both round and flat, have been used in deep hoisting. Such a rope has its diameter or width reduced uniformly throughout its length by dropping a single wire at a time, or by decreasing the size of the wire used at regular intervals, so as to reduce the sectional area of the rope in proportion to the weight to be supported. The reason for using taper rope is as follows: When the load is at the bottom of the shaft, the upper part of the rope sustains both the load to be hoisted and the weight of the rope itself. As the rope is wound up, the load on the rope at the drum gradually decreases and, therefore, the size of the rope may be proportionately decreased. Owing to the difficulties of manufacture, taper ropes cannot be made as perfect as straight ropes and their cost is greater; furthermore, they cannot "be used for haulage and other purposes when partly worn, as is the case with straight ropes. HAULAGE ROPES 6X7 Ropes. For underground haulage and for the transmission of power, a rope of the section shown in Fig. 1, and either ordinary or Lang lay, is in general use in American mines, to the practical exclusion of any other type. It is composed of 6 strands of 7 wires each (6X7) twisted FIG. around a hemp center. It is decidedly stiffer than a 6X 19 standard hoisting rope and requires larger sheaves, as will appear from the tables. Owing to the small number of wires (there are but 42 as against 114, 152, and 222, in the 6X19, 8X19, and 6X37 hoisting ropes) this 242 WIRE ROPES rope should be used with a higher factor of safety than is employed with hoist- ing ropes, as the breaking of one or two wires materially reduces the strength of the rope. These ropes are made of Swedes iron and of the four grades or strengths of steel previously mentioned. As in the case of hoisting ropes, haulage ropes of iron require the use of deecidedly larger sheaves than do those of steel. Manufacturers recommend a sheave from 10.5 to 11 ft. in diameter for a 1-in. iron rope of this type as against a sheave 7 to 8 ft. in diameter for a corresponding steel rope. Flattened-Strand Ropes. Flat- tened-strand rope, similar in general construction to the rope of the same name used for hoisting, is also em- ployed for haulage. Ropes of this type are shown in Fig. 2 (a) and (&). The former shows the 5X9 (45 wires) rope very similar to the 5X28 hoisting rope of the same type. View (b) shows the 6X8 haulage rope, which is not un- like the 6X25 hoisting rope. The ulti- mate breaking strength of a 1-in., cast- steel, ordinary, haulage rope is given as 31 T., and those of the 5X9, and 6X8, flattened-strand rope of the same diameter and material are 31 and 34 T., respectively. The diameter of sheave suggested for the standard 6X7 1-in. haulage rope is 7, and 5.75 ft. for either type of the flattened-strand rope. Tne comments made upon hoisting ropes of this type apply here. Scale Ropes. Seale lay ropes are used to a certain extent for haulage and those of the Lang lay type are very commonly employed for the same purpose, as explained before. FIG. 2 ROPES FOR MISCELLANEOUS PURPOSES Ropes for Cableways. Many of the ropes described, and particularly the 6X7 Lang lay, are used for the track or supporting cable of what are variously known as cable-ways, wire-rope tramways, aerial tramways, and the like. In this system of transportation, the ma- terials to be moved are carried in buckets sus- pended from wheeled TJ T _ trucks, which are hauled * IG< by a lighter rope upon a fixed rope known as the cable, or track cable. Such cables are subject to extreme wear and to produce a rope having the maxi- mum of wearing surface, what are known as locked-wire cables and locked-coil cables have been devised. The locked-wire construction is shown in Fig. 1. The outside wires are drawn of such a shape as to interlock one with the other, making a smooth cylindrical surface for the carrier wheels to run up9n. Ropes of this type have wire cores and are, consequently, stiffer than ordinary ropes of the same size; but as they are proportionally stronger for equal strengths there is probably not much difference in the stiffness of the two forms of construction. The advantages claimed for this rope are lessened wear, both on the part of the rope and on that of the wheels of the traveling carriage; absence of any tendency to twist and turn; and FlG. 2 freedom from unraveling should any of the wires break. The locked-coil construction is illustrated in Fig. 2. It differs from the preceding only in the smaller number and larger size of the wires, which makes it stiffer. WIRE ROPES 243 Another and cheaper, but very satisfactory, construction for track cables, shown in Fig. 3, is known as the tramway strand, or smooth-coil. It is merely a heavy strand of very large wires resembling a spirally fluted cylinder in appear- ance. The large wires give increased durability over smaller wires, owing to the greater surface exposed to wear. A disadvantage of the track cables here illustrated is that they cannot be spliced. In order to connect them the coupling shown in Fig. 4 must be employed. This consists of two, narrow, tapered sockets, joined at the middle by a p IG -. plug with right- and left-hand screw threads. The ends of the wires are spread apart in the funnel-shaped apertures, and the space between them rilled with conical thimbles and narrow wedges made approximately to the shape of the interstices. The sockets are attached to the ends of the cables by a special form of press, after which they are brought nearly together and in line and the proper end of the plug inserted in each. The plug is then turned until the sockets are brought together. Ropes for Suspension Bridges. Small suspension bridges at mines are frequently built of old and partly worn hoisting or haulage ropes, but a special form of rope, shown in Fig. 5, is not infrequently used for this pur- pose, particularly if the span is considerable. This is the familiar 6X7 haulage rope, but with a wire instead of a hemp center, which gives increased strength but with lessened flexibility, the latter quality not being of prime importance in bridge construction. There are many other purposes for which ropes are used in and around mines, such as in running ropes for derricks, aerial tramways, and steam FIG. 4 shovels, as guy ropes for derricks and smokestacks, as rigging, hawsers, and mooring ropes for vessels engaged in the transportation of coal, etc. The forms of some of these ropes are in Figs. 5, 6, 7, and 8. Derrick Ropes. -Guys for derricks and stacks, shrouds and stays aboard ship, etc., are commonly made of ordinary 6X7 rope with a hemp center; though where greater flexibility is required of a 6 strand rope with 12 instead of 7 wires to the strand, that is a 6X 12 rope, is used. The wires are commonly single or double galvanized; that is, they receive a single or double coating of zinc to prevent rusting. Hawsers. Steel hawsers, mooring lines, and running rigging for vessels, which must be more flexible than ropes used for guys, standing rigging, etc., are very commonly made of the 6X37 ropes. Special rope for these purposes is made of tne section shown in Fig. 6, in which 6 strands (each with a hemp FIG. 5 FIG. 6 FIG. 7 FIG. center) of 12 wires each are wrapped around a common hemp core. Such ropes are very much stronger than those of Manila hemp of the same size and are fully as flexible. Another form of rope used for the same purposes is shown in Fig. 7. In this case, 6 strands of 24 wires each with a hemp center are wrapped around a common hemp core. This is more flexible than the form shown in Fig. 6 and 244 WIRE ROPES is consequently well adapted for mooring lines, which muse be wound upon capstans, piles, etc. of comparatively small diameter. The strands vary in their make-up ;. with some manufacturers, the 24 wires are all of the same size, while with others, the 12 inner wires are considerably smaller than the outer ones, as in Scale lay ropes. Tiller rope is made of six small 6X7 ropes laid around a hemp center as shown in Fig. 8. Containing 252 wires, this is the most flexible wire-rope made. It is used mostly for steering or tiller ropes on steamers, for hand-lines on pas- senger elevators, and in any place where a smooth and very flexible rope is required. The ultimate strengths of tiller ropes are about one-third less than those of standard 6X19 wire ropes of the same size and grade. The minimum diameter of sheaves recommended for usual loads are: for iron, 30 times the rope diameter; for steel, 25 times the rope diameter. Owing to the small size of the wires, tiller rope should be subject to as little abrasion as possible. With the exception of tiller rope, and that only when used for passenger elevators, the ropes that have been described are but rarely made of Swedes iron, steel giving much better results. These ropes are almost always gal- vanized, at a cost of about 10% above that of untreated ropes. For use in and around oil wells, ropes of 6X 7, 6X 12, and 6X 19 construction are commonly employed. The 6X7 rope is used for sand lines and, when left-lay, for cleaning out or redrilling wet holes. Casing lines and drilling lines for new holes, the latter left-lay, are made of 6 X 19 rope. ROPE DRUMS AND FASTENINGS Fastening Rope to Drum. A common method of fastening a rope to a drum is shown in Fig. 1 (c), where the rope is passed through a hole in the drum shell and then around the shaft, clamping the end to the rope between the shaft and the shell, as shown. Care should be taken to make the radius of curvature of the hole at a as large as possible, so that the rope will not be bent any sharper than is neces- sary. When an iron drum is used, the thick- ness of the rim does not afford enough depth in which to bend the rope, so it is necessary to build in a pocket for the pur- pose, as shown in (b). In no case should the rope be bent sharply at right angles where it passes through the drum shell. The securing of the rope to the drum or the drum shaft by several coils around each is unnecessary. With one coil around either the drum or the shaft, a pull of 1 Ib. will resist a weight of 9 Ib.; if two coils, a pull of 1 Ib. will resist 9X9 = 811b.; if three coils, 9X9X9 = 729 Ib.; and so on, multi- plying the former result by 9 'for each ad- ditional coil. Rope Sockets. The common method of attaching the socket shown in Fig. 2 to a rope is as follows: The rope is pushed through from the small end and is allowed to project any convenient distance. It is then firmly wrapped with wire at a point a little more than twice the depth of the socket from the end. The end of each strand is un- twisted, a few of the wires cut away, and the others bent back upon themselves. This makes the end of the rope conical, in which condition it is drawn back into the socket, and a conical wedge is rammed into the center of the hemp core to spread the wires against the side of the socket. The socket and a small length of the rope next thereto are covered with a layer of moist fireclay, and melted Babbitt metal is FIG. 2 run into the socket, until it fills the space completely and thus cements the whole into a solid mass. This entire operation must be carefully performed, otherwise all^of the wires will not be engaged, and thus an undue strain will WIRE ROPES 245 be thrown upon other wires or strands, possibly resulting in the failure of the rope at some distance from the socket. The following method of attaching the socket is employed by John A. Roeb- ling's Sons Company. As before, the rope is fitted through the socket and allowed to project. Wires are then securely served around the rope, the strands opened for a distance equal to the length of the basket of the socket, and the hemp center cut off the length of the opening. The wires are then well cleaned with kerosene and wiped dry. After the strands are separated into wires, which may be conveniently done with a small piece of pipe, the wires are placed into a solution of equal parts of water and hydrochloric acid or muriatic acid, HCl, for 5 min., and then are cleaned off. They are then redipped into the solution, which has been made weaker by the addition of 1 part of water (now 2 parts of water to 1 part of acid). The wires are then bunched and bound together by wire about 1 in. from the top. When the socket has been pushed over the wires until their ends are even with the top of the basket, fireclay is placed around the rope at the bottom of the socket, to serve as a shield, and melted zinc is poured into the basket of the socket. It will be noted that in this method of fastening none of the wires are cut out and none are bent back upon themselves; the rope is rrerely opened up, untwisted, and the ends of the wires bunched together. Instead of using a socket, the end of the rope may be bent around a thimble and the end fastened by clamping the parts of the rope with devices, as shown in Fig. 3 (a) : or with iron bands that are sometimes held in place by nails, inserted between the strands, as in (6) , though this practice is not recommended; or by wrapping the rope with wire, as in (c). In the last method, the end of the rope is frayed, and the loosened wires are arranged evenly around the main portion of the rope before wrapping is commenced. WIRE-ROPE TABLES The accompanying tables (eleven in number) giving the ultimate strengths of wire ropes, proper size of sheaves to be used therewith, etc. are taken from the latest practice of the leading American manufacturers of wire rope. The strengths given are ultimate strengths, the working strains to which the rope is actually subjected being usually one-fifth of these; that is, a factor of safety of 5 is commonly employed, although one of 6 is not unusual, and even 10 is used, particularly in elevator work where passengers are carried. The use of these tables when selecting a hoisting rope for any particular service is best illustrated by means of an example. EXAMPLE. A total load of 8 T. is to be hoisted from a shaft 300 ft. deep. What size rope should be employed, allowing a factor of safety of 5? SOLUTION. Since the factor of safety is 5, the rope selected must have an ultimate strength of 5X8 = 40T. Standard hoisting ropes are 6 X 19 and commonly of cast steel. The first table shows that a If-in. rope of this kind has a breaking strength of 38 T., and one \\ in. in diameter, a breaking strength of 56 T. The weight of the smaller rope is 2 Ib. per ft., and of the larger 2.45 Ib. In the one case the weight of the rope will be 300 X 2 = 600 Ib. = .3 T., and in the other 300X2.45 = 735 lb. = .36 T. If a H-in. rope is used, the rope is called upon to sustain a load of 40.3 T.; if a IJ-in. rope is used, the strain is 40.36 T. Therefore, the smaller rope is not quite strong enough and the larger rope is considerably over strength. Probably the ly-in. rope with a factor of safety a little less than 5 would answer, but bet- ter practice demands the selection of the larger rope; the factor of safety being nearly 6. The table also shows that the minimum diameter of sheave or drum for the l|-in. rope is 5 ft., and for the IJ-in. rope, 6 ft. 246 WIRE ROPES O^OCOOi t CO W (N y> O Minimum Diameter of Sheave or Drum Feet * -S n OSOOt^O 1C iO TTI * CO CO CO C-l i-l OOOOOOOOOOC^>O>O OOOOOOO'-OT} = bending stress; E = modulus of elasticity; a = diameter of each wire; D = diameter of drum or sheave, in inches; A = total area of wire cross-section, in inches. For a rope of 19 wires to the strand the diameter of each wire is about one- fifteenth (exactly 2 > of the diameter of the rope. That is, if d= diameter of rope, a = Tr ^; and by substituting 'this in the formula, St= ?-^jL . The modulus of elasticity for the different kinds of wire is given different values by different authorities. Mr. Sederholm uses 29,400,000 in his formula and diagram, and Mr. Hewitt 28,500,000, the same modulus being used for the different materials of which ropes are made. The cross-section of metal A in a wire rope is approximately Ad 2 , or it may be more accurately calculated by multiplying the cross-section of each wire, as given by a wire table, by the number of wires in the rop.e. EXAMPLE. 'Find the bending stress in a 19-wire, cast-steel hoisting rope 2 in. in diameter, winding on an 8-ft. drum, if A = Ad 2 , and = 29,400,000. SOLUTION. Applying the formula just given, the bending moment is 29 ,400.000 X 23 X. 4 **~ 10X 15.52X96X2,000~ dl<51 L ' The approximate breaking stress for such a rope is 106 T., and if a factor of 3 is assumed 106-^3 = 35+ T. for the safe working stress, and 35-32 = 3 T., for the safe lifting load under the given conditions. Mr. Wm. Hewitt, of the Trenton Iron Co., has given a similar but more complicated formula for the bending stress, which is supposed to give some- what more accurate results, as he has introduced terms that allow for the actual radius of the bend at the outside fiber of the rope, while the Sederholm formula assumes the radius of the bend to be the radius of the sheave. Mr. Hewitt's formula is as follows: 2.06 +C in which Sb = bending stress, in pounds; = modulus of elasticity (28,500,000); A = aggregate area of wires, in square inches; R = radius of drum or sheave, in inches; d = diameter of individual wires, in inches; C = a constant depending on number of wires in strands. 252 WIRE ROPES The values of d and C are: 7 -Wire Rope 19-Wire Rope d = % diameter of rope a = A diameter of rope C=9.27 . C- 15.45 For 12-wire and 16-wire ropes the values are intermediate in proportion to the number of wires. In the case of ropes having strands composed of dif- ferent sizes of wires, take the larger of the outer layer for the value of d. (By permission of E. T. Sederholm, Chief Engr., Fraser & Chalmers, Chicago.) 6OOOO 550OO 3OOOO 45000 ZOOOO SOOO WIRE ROPES 253 Mr. Hewitt assumes one-third of the approximate breaking stress as the maximum safe stress and uses 28,500,000 for the modulus of elasticity. If the problem given under the Sederholm formula is worked out by the Hewitt formula the safe working load will be 11? T., while the table gives 106-^5 = 21.2 T. The Sederholm diagram gives for a load of 21.2 T. a sheave between 13 and 14 ft. in diameter, the formula gives a sheave of 11 ft. in diameter, while the table gives 9| ft. It is evident that there is a wide difference of opinion among the wire-rope authorities and a good opportunity for experimental work along this line. In using the Sederholm or Hewitt formulas, there are two unknown quan- tities, the diameter of the ropa d and the diameter D o'r radius R of the drum. d varies inversely as D, that is, for a given load, the smaller d is taken the larger D must be to give the same conditions of safety. If a certain ratio between Sb and Si could be assumed in the formula S = Sb+ Si the problem could be easily solved, but an examination of this ratio in a number of cases where good .results have been obtained from hoisting ropes shows it to vary from ^r = 1 to ^ = s . In the transmission of jd o O power by wire ropes, Mr. Hewitt assumes -^r = kut ^ s relation will scarcely o & hold in a hoisting problem, and the foregoing problem must be solved by the cut-and-try method. Proper Working Load. For steel hoisting ropes, made with 19 wires to the strand, when used on drums of different diameters, the proper working load may be found from the following formula, in which the total strain on the rope, including bending strain and the strain due to load is assumed at' 50,000 Ib. per sq. in. of actual steel section. Let d = diameter of rope, in inches; D = diameter of drum, in inches; S = strain per square inch due to bending; L = proper working load, in pounds. S= 1,894,000 X^ L = 20,000^ - 757,600 X STARTING STRESS ON ROPE Dynamometer Tests Starting Stress Tons Cwt. First Test Empty cage lifted gently 1 2 4 5 2 3 5 5 7 5 5 5 8 8 10 11 12 11 16 10 10 17 10 1 1 3 10 10 10 10 10 10 Empty cage with 2 5 in slack chain Empty cage with 6 in. slack chain Empty cage with 12 in. slack chain Second Test Cage and four empty cars weighed by machine Cage and four empty cars with 6 in. slack chain Cage and four empty cars with 12 in slack chain Third Test Cage and full cars weighed by machine No 1 lifted gently . ... No 2 lifted gently No 1 with 3 in. slack chain No. 1 with 6 in. slack chain / No 2 with 6 in slack chain 254 WIRE ROPES Starting Stress on Hoisting Rope. When selecting a hoisting rope, due allowance must be made for the shock and extra stress imposed on the rope when the load is started from rest. Experiments made by placing a dyna- mometer between the rope and the cage have, shown that the starting stress may be from two to three times the actual load. The experiments referred to were made in England and are here given; the tons are those of 2,240 lb., and the hundredweights (.cwt.), 112 lb. STRESS OF ROPE ON PLANES Rise per 100 Ft. Horizontal Feet Angle of Inclination Stress per Ton of 2,000 Lb. Pounds Rise per 100 Ft. Horizontal Feet Angle of Inclination Stress per Ton of 2,000 Lb. Pounds 5 2 52' 140 105 46 24' 1,484 10 5 43' 240 110 47 44' 1,516 15 8 32' 336 115 49 00' 1^535 20 11 10' 432 120 50 12' 1,573 25 14 03' 527 125 51 21' 1,597 30 16 42' 613 130 52 26' 1,620 35 19 18' 700 135 53 29' 1,642 40 21 49' 782 140 54 28'- 1,663 45 24 14' 860 145 55 25' 1,682 50 26 34' 933 150 56 19' 1,699 55 28 49' 1.003 155 57 11' 1.715 60 30 58' 1,067 160 58 00' 1,730 65 33 02' 1,128 165 58 47' 1,744 70 35 00' 1,185 170 59 33' 1,758 75 36 53' 1,238 175 60 16' 1,771 80 38 40' 1,287 180 60 57' 1,782 85 40 22' 1,332 185 61 37' 1,794 90 42 00' . 1,375 190 62 15' 1,804 95 43 32' 1,415 195 62 52' 1,813 100 45 00' 1,450 200 63 27' 1,822 Stress in Hoisting Ropes on Inclined Planes of Various Degrees. The preceding table is based on an allowance of 40 lb. per T. for rolling fric- tion, but there will be an additional stress due to that portion of the weight of the rope which acts vertically. Relative Effect of Various Sized Sheaves or Drums on Life of Wire Ropes. Mine officials and other users of wire ropes have often felt the want of a table or set of tables that would enable them to determine at a glance what effect the use of various sized sheaves would have on various sized ropes. The following tables have been specially prepared for the Coal and Metal Miner's Pocketbook by Mr. Thomas E. Hughes, of Pittsburg, Pennsylvania. The cast-steel ropes for inclines are made of 6 strands of 7 wires each, laid around a hemp core, the cast-steel hoisting ropes are made of 6 strands of 19 wires each, laid a hemp core; and the iron hoisting ropes, of 6 strands of 19 wires each, laid around a hemp core. CAST-STEEL ROPES FOR INCLINES Diameter - of Rope. Inches Percentages of Life for Various Diameters 100 90 | 80 75 | 60 | 50 25 Diameters of Sheaves or Drums in Feet 1* If 1J l| 1 16.00 14.00 12.00 10.00 8.50 7.75 7.00 6.00 5.00 14.00 12.00 10.00 8.50 7.75 7.00 6.25 5.25 4.50 12.00 10.00 8.00 7.75 6.75 6.25 5.50 4.50 4.00 11.00 8.50 7.25 7.00 6.00 5.75 5.00 4.00 3.50 9.00 7.00 6.00 6.00 5.00 4.50 4.25 3.25 2.75 7.00 6.00 5.50 5.00 4.50 3.75 3.50 3.00 2.25 4.75 4.50 4.25 4.00 3.75 3.25 2.75 2.50 1.75 WIRE ROPES CAST-STEEL HOISTING ROPES 255 Diameter Percentages of Life for Various Diameters of Rope. 100 | 90 80 75 60 | 50 25 Inches Diameters of Sheaves or Drums in Feet 14 14.00 12.00 10.00 8.50 7.00 6.00 4.50 1 12.00 10.00 8.00 7.00 6.00 5.25 4.25 1 10.00 8.50 7.50 6.75 5.50 5.00 4.00 1 9.00 7.50 6.50 5.50 5.00 4.50 3.75 1 8.00 7.00 6.00 5.50 4.50 4.00 3.50 7.50 6.75 5.75 5.00 4.25 3.50 3.00 5.50 4.50 4.00 3.75 3.25 3.00 2.25 4.50 4.00 3.75 3.25 3.00 2.50 2.00 4.00 3.00 3.00 2.75 2.25 2.00 1.50 3.00 2.00 1.50 IRON HOISTING ROPES Diameter Percentages 01 Lite tor Various JLJiameters of Rope. 100 90 80 75 60 5Q 25 Inches Diameters of Sheaves or Drums in Feet li 12.00 11.00 9.00 7.50 6.00 5.00 4.25 H 10.00 9.00 7.50 7.00 5.25 4.75 4.00 H 9.00 7.75 6.50 5.75 4.50 4.00 3.50 if 8.00 6.75 5.50 5.00 4.25 3.50 3.00 1 6.75 6.00 5.00 4.75 4.00 3.25 2.75 6.75 6.00 5.00 4.50 4.00 3.00 2.50 5.00 4.75 4.00 3.75 3.00 2.75 2.00 4.50 3.75 3.25 3.00 2.75 2.25 1.75 3.50 3.25 3.00 2.75 2.00 1.50 1.00 3.00 2.00 1.25 1.00 CARE OF WIRE ROPES Ordinary Method of Splicing Wire Rope. The tools required for splicing wire ropes by the ordinary method are a pair of iron nippers for cutting off strands; two marline spikes, one round and one 9val, for opening strands; one knife to cut hemp center; two clamps to untwist rope to insert ends of strands or, in place of them, two short hemp-rope slings, with a stick for each as a lever; a wooden mallet and some rope twine. Also, a bench and vise are handy. The length of the splice depends on the size of the rope. The larger ropes require the longer splices. The splice of ropes from | in. to f in. in diameter should not be less than 20 ft.; from f in. to 1| in., 30 ft.; and from H in. up, 40 ft. To splice a rope, tie each end with a piece of cord at a distance equal to one-half the length of the splice, or 10 ft. back from the end for a f-in. rope, after which unlay each end as far as the cord. Then cut out the hemp center, and bring the two ends together as close as possible, placing the strands of the one end between those of the other, as shown in Fig. 1 (a). Now remove the cord k from the end M of the rope, and unlay any strand, as a, and follow it up with the strand of the other end M' ot the rope that corresponds to it, as a'. About 6 in. of a is left out, and a' is cut off about 6 in. from the rope, thus leaving two short ends, as shown at P in (&), which must be tied for the present by cords as shown. Wind the cord k again around the end M of the rope, to prevent the unraveling of the strands; after which remove the cord k' on the other or M' end of the rope, and unlay the strand &; follow it up, as 4>efore, with the strand &', leaving the ends out, and tying them down for the present, as described in the case of strands a and a', see Q\ also, replace the cord k'. Again remove the cord k and unlay the next strand, as c, and follow it up with c', stopping, however, this time within 4 ft. of the first set. Con- 256 WIRE ROPES tinue this operation with the remaining six strands, stopping 4 ft, short of the preceding set each time. The strands are now in their proper places, with the ends passing each other at intervals of 4 ft., as shown in (c). To dispose of the loose ends, clamp the rope in a vise at the left of the strands a and a'. 6 FIG. 1 view (c), and fasten a clamp to the rope at the right of these strands; then remove the cords tied around the rope that hold these two strands down; after which turn the clamp in the opposite direction to which the rope is twisted, thereby untwisting the rope, as shown in (d). The rope should be untwisted enough to allow its hemp core to be pulled out with a pair of nippers. Cut off 24 in. of the hemp cores, 12 in. at each side from the point of intersection of the strands a and a', and push the ends of the strands in their place as shown in (d). Then allow the rope to twist up to its natural shape, and remove the clamps. After the rope has been allowed to twist up, the strands tucked in generally bulge out somewhat. This bulging may be reduced by lightly tapping the bulged part of the strands with a wooden rr^> ^T^ ^^=TTv ^^~? k c G . ^~* ^^a (C) FIG. 2 mallet, which will force their ends farther into the rope. Proceed in the same manner to tuck in the other ends of the strands. Rapid Method of Splicing Wire Rope. The only tools needed in the rapid method of splicing wire ropes are a cold chisel and hammer for cutting WIRE ROPES 257 and trimming the strands, and two needles 12 in. long, made of good steel and tapered ovally to a point. Cut off the ends of the ropes to be spliced and unlay three adjacent strands of each back 15 ft.; cut out the hemp center to this point and relay the strands for 7 ft. and cut them off. Pull the ropes by each other until they have the position shown in Fig. 2, (a), cut off a and d', b and c', view (&), making their lengths approximately 10 and 12 ft., respectively, measured from the point where the hemp centers were cut. Place the ropes together, unlay e, d, c, Fig. 2, view (a), keeping the strands together, and follow with e', d', c', (b). Similarly, unlay /', a', b', and follow with /, a, b, until the rope appears as in (c). Next run the strands into the middle of the rope. To do this, cut off the end of the strand e', so that when it is put in place it will just reach to the end x of the hemp core, and then push the needle A, through the rope from the under side, leaving two strands at the front of the needle, as shown. Push the needle B through from the upper side and as close to the needle A as possible, leaving the strands e and e' between them; place the needle A on the knee and turn the needle B around with the coil of the rope, and force the strand e' into the center of the rope. Repeat this operation with the other ends and cut them off so that the ends coming together in the center of the rope will butt against each other as nearly as possible. Wear of Wire Ropes. The deterioration of wire ropes may be either external or internal, and may be due (1) to abrasion, due to the rubbing of the outside surface of the rope against other objects, or to the internal chafing of the wires composing the strands against one another; (2) to injury from overloading, to shock due to sudden starting of the load, or to repeated bend- ings about too sharp angles or over sheaves or rollers of too small a diameter for the size of the rope; (3) to rust or corrosion of the wiie from acid waters, or to decay of the hemp cores. As a result of abrasion, the wires in a rope are either flattened or torn apart. With properly designed drums and head-frame and properly placed sheaves, a hoisting rope is but slightly abraded, and the wear is due chiefly to bending or to overloading. A haulage rope is subjected to constant abrasion in passing over rollers and sheaves and from dragging along the bottom and sides of the haulage ways and from the grips. It is also often subject to severe shocks and abrasion from the lashing or vibration when the winding engine starts. The wear and tear on a rope increases as its velocity is increased; hence, conditions permitting, it is better to increase the output by increasing the load within allowable limits rather than by increasing the velocity of the rope. Inspection of Ropes. The life of a hoisting rope depends not only on its quality, but also on the conditions under which it is used and on the care- fulness of the engineer in handling the load. A rope should be inspected often and at regular intervals; at some mines, the hoisting ropes are inspected every morning before lowering the men. The cage is slowly lowered and then raised, each rope being carefully examirTed by an inspector to detect any broken wires. Particular attention should be given to the part of the rope where it is attached to the socket at the cage, as this part is more subject to corrosion and sharp bending than any other. When the core fails at any point the rope should be discarded at once as the wires are likely to kink and break internally as the rope passes over the sheave. At some mines, hoisting ropes are discarded at regular intervals, whether they show wear or not. Haulage ropes do not require as frequent examination and are not discarded as quickly as hoisting ropes, as much less in the way of life and property is dependent on them. If a new piece of loose hemp rope is given one turn around the haulage rope and each end held firmly while the rope is run the presence of loose wire ends will be shown. Lubrication of Wire Ropes. Mine water has a very corrosive action on wire ropes, and a rope will soon be destroyed unless the water is prevented from coming in contact with the metal. For this reason, black oil or some lubricating preparation is applied to the rope, but any lubricant used must be free from acids or other substances that will corrode the wire. For hoisting ropes, 1 bu. of freshly slaked lime to 1 bbl. of pine or coal tar makes a good lubricant; with pine tar, which contains no acid, tallow may be used instead of lime. Another mixture contains tar, summer oil, axle grease, and a little pulverized mica, mixed to such a consistency that it will penetrate thoroughly between the wires and will not dry or strip off. The lubricant should not be thick enough to render difficult the thorough inspection of the rope, and all lubricants of this nature should be used sparingly after the first application, as the rope should be kept clean and free from grit. Graphite, is also used for the purpose. 258 WIRE ROPES Lubricants may be applied by running the engine slowly and allowing the rope to pass through a bunch of waste saturated with lubricant; by rubbing the lubricant into the rope by means of a brush; or by pouring the oil into the groove of the sheave as the rope is run slowly back and forth. A new hoisting rope should be passed through a bath of hot lubricant and thus be thoroughly. Haulage ropes are not usually lubricated as thoroughly as hoisting ropes on account of the grease causing slipping of grips and gathering of dirt and dust, but they can be treated with raw linseed oil thickened with lamp-black boiled with an equal portion of pine tar, and the mixture applied while hot. Ordinary black oil, such as is used to oil mine cars and hoisting ropes, can be used on haulage ropes where no friction grips are employed. These mixtures, if fluid, can be poured on the rope as it is run over the sheave, or applied from a leather lined box filled with oil. Patent lubricants known as cable shields or rope fillers, which fill the interstices between the strands, are often used on tail and main ropes. General Precautions. Wire rope is as pliable as new hemp rope of the same strength; the former will therefore run on the same sized sheaves and pulleys as the latter. But the greater the diameter of the sheaves, pulleys, and drums, the longer wire rope will last. In the construction of machinery for wire rope, it will be found good economy to make the drums and sheaves as large as possible. The tables of wire-rope manufacturers give proper diameters of drum or sheave at from 50 to 65 times the rope diameter; but the expression should more properly be the minimum admissible diameter. For ordinary ser- vice, by using sheaves and drums from 75 to 100 times the diameter of the rope, the average life of hoisting ropes will be materially lengthened. For rapid hoisting, during which abnormal strains are most likely to occur, or where a low factor of safety is employed, a sheave diameter of 150 times that of the rope is to be recommended. Experience has demonstrated that the wear increases with the speed; it is therefore better to increase the load than the speed. Wire rope is manufactured either with a wire or a hemp center; the latter is more pliable than the former, and will wear better where there is short bending. Wire rope must not be coiled or uncoiled like hemp rope. When mounted on a reel, the reel should be mounted on a spindle or flat turntable to pay off the rope. When shipped in a small coil, without reel, the coil should be rolled over the ground like a wheel, and the rope run off in that way. All untwisting or kinking must be avoided. A rope should not be changed from a large drum to a small one, for it will not work so well, neither will it last as long. This is also true, but in a lesser degree, of ropes changed from a small drum to a large one. After having been used for some time on a drum, the rope adapts itself to that diameter and resents a change. Rope sheaves should be made to fit the rope, and should be filled in with well-seasoned blocks of oak or other hardwood, set on end; this will save the rope and increase adhesion. CABLEWAYS AND TRAMWAYS Cableways. A suspension cableway is a hoisting and conveying device using a suspended cable for a trackway. There are two types: the inclined, or semi-gravity, Fig. 1, and the horizontal, Fig. 2. The inclined cableway consists of a cable inclined 20 to 22 to the horizontal, and passing over a cast-iron saddle B on top of a tower or frame A. It is anchored by logs D buried about 5 ft. underground, or from iron plugs secured in the rock, when the rock is near the surface. The trolley carriage G runs down the incline of the cableway by gravity until it reaches a stop. A hoisting rope E operated by a winding drum F leads over a sheave pulley e, thence to a pulley in the carriage G, thence to a fall block M , upwards again to a second pulley in the carriage, and downwards again to the fall block. Winding in the rope hoists the fall block to the carriage, the carriage remaining at the lower stop. When the fall block collides with the carriage, both the carriage and the fall block are pulled up the incline cable, and when the carriage arrives at the head-tower, a gate, or hook, O is lowered to hold it in place. The fall block is then lowered and the load discharged. The engine F has usually a 10" X 12" double cylinder and a single friction drum 37 in. in diameter. WIRE ROPES 259 260 WIRE ROPES An endless rope H takes several turns around the sheave J to prevent it from slipping, and both ends are passed over sheaves at the top of the derrick, one end being secured to the front of the carriage, while the other end is taken through the carriage and around the return sheave / and fastened to tne rear end of the carriage G. The endless-rope wheel J is provided with a band brake, which, when applied, holds the carriage securely at any point on the cable. All ropes pass through the supporting trolleys K, which are connected by a chain L. These trolleys follow the carriage by gravity, and the chain may or may not be fast to the carriage. Instead of chain-connected trolleys, patent button-stop, fall-rope carriers, which are lighter, may be used. These are spaced along an auxiliary rope on which buttons are screwed. The carriers are picked up by a horn on the front of the carriage. These are said to be cheaper for operation than the chain trolleys. The length of the span for inclined cableways varies from 200 to 1,200 ft. The main rope is from 1^ to 2 J in. in diameter, the hoisting rope from f to f in., and the endless rope & and in. The rope mostly used is 6 strands, 19 wires to the strand, crucible cast steel. The hoisting rope lasts from 1 to 2 yr., and the main cable from 5 to 10 yr. These cableways are widely used about the slate quarries in Eastern Pennsylvania, where the operating expense for each cable, where two or more are connected with one boiler, is about $5 per da. of 10 hr. ; this includes the engineer, steam, and maintenance of the cableway. The horizontal cableway requires a double friction drum and reversible link-motion engine. It may be operated at any inclination of the carrying cable and either from the high or low point of the support, though, if possi- ble, it should be from the higher end. The endless, or traction, rope, is attached to one of the drums of the engine so that the engineer has complete control of the carriage; hence, because of its greater applicability, this system is supplant- ing the inclined, although the inclined costs one-fourth less for installation. The method of operation is similar to the inclined. The amount of rope required is the same in each system. A horizontal cableway of the Hamilton Coal Co., near Tarentum, Pennsylvania, has a span of 2,200 ft. The stationary rope is 2,500 ft. long and 2 J in. in diameter. The hoisting rope is 4,500 ft. long and f in. in diameter. The head-tower is 80 ft. high, the tail-tower is 100 ft. and the rope deflects 80 ft. The skip used holds 3 T. of coal and makes 10 trips per hour. Five men operate the plant and it takes 2 T. of coal for the engine. Based on a capacity of 100 T. per da., the cost of carrying the coal is 13c. per T. For a cableway of average length, 1,000-1,500 ft., the cost of operation should not be one-haft the above cost. A cableway, 2,140 ft. long was used in con- structing the dam at the power plant at Glens Falls, New York. One or both towers of a cableway may be mounted on wheels capable of moving on a track at right angles to the cable and the cableway then made to cover a wide territory. WIRE-ROPE TRAMWAYS Single Tramways. A tramway, in America, is a cableway of the horizontal type consisting of a number of spans. In England, the term cableway includes tramways. FIG. 1 Single wire-rope tramways have a single moving rope, which serves ti support and advance the load at one and the same time, Fig. 1. This rop passes over suitable sheaves at the intermediate supports, and the load i carried in buckets suspended from it by gooseneck or straight hangers. Th hangers are usually attached to the cable by means of a clip, which is eithe WIRE ROPES 261 inserted in the center of the cable or strapped to it. The carriers are often loaded and unloaded while in motion, the loading being accomplished by a traveling mechanical hopper and the unloading by a drop bottom to the bucket. If the line is level, or the grade light, the hangers are provided with box heads filled with wood or leather and rubber, which rest on the rope; the rubber or wood providing sufficient friction to prevent the hangers' slipping. With this system, long spans are evidently out of the question, because with a long span the angle of the rope in the vertical plane, at the supports, becomes so great that the friction will not hold the box head. For all practical purposes, grades exceeding 1 : 4 are to be avoided; and for steeper grades, to prevent slipping, a clamp or a clip inserted in the rope is used to fasten the hanger to the rope. The single-moving rope tramways carry loads not exceeding 200 Ib. The speed of the rope for the variety in which the hangers are fastened to the rope may be as high as 450 ft. per min., and for one in which the hanger is loose, 200 ft. per min. The single moving-rope tramway has a capacity up to 200 T. per da., and may be built, say, H to 2 mi. long. Double Tramways. The more satisfactory and substantial kind of wire- rope tramway has one or more fixed ropes, which constitute the permanent way, and an endless traction rope. The loaded carrier travels outwards on one fixed cable and returns by a parallel one suspended from the opposite side of the same supports. The terminals have suitable appliances for load- ing and unloading the buckets, either by hand or automatically. The intermediate supports are built of wood or steel framing, with sad- .dles of cast iron a, Fig. 2 in which the fixed cables b rest. The traction rope c is supported (in the absence of a bucket) by the rollers d, set conveniently on the supports. The load is carried in buckets e, or other contrivances suitable for the purpose, which are suspended from a trolly /, which runs on the fixed cables, the wheels of which are large enough to pass over the rope couplings, and also to clear the saddles. Grips g attach the carriers to the traction rope. These grips may be operated by hand or automatically. This kind of tramway is capable of carrying individual loads up to 1,400 or 1,500 Ib., not including the weights of the bucket and hanger itself. The speed of traction rope may be from 150 to 350 ft. per min. The capacity is from 200 to 1,000 T. per da. of 10 hr. These figures represent good, safe, practice, but they are not, of course, inflexible. The maximum length of line that may be built in one section varies largely with conditions of load, spacing of supports, contour of ground, etc. Wire-rope tramways work under great difficulties, and probably 2? to 4 mi. is the econom- ical limit. This has been exceeded, but for a much greater distance the friction becomes too great for economical working of the traction rope. This does not, however, limit the length of tramway which may be built, as the power station may be located at a convenient intermediate point, dividing the line into sec- tions. Several intermediate power stations may be used, and the length of the line greatly increased above the limit given. A tramway at Grand Encamp- ment, Wyoming, is 16 mi. long and carries 40 T. of ore each hour. 262 GLOSSARY OF ROPE TERMS GLOSSARY OF ROPE TERMS Annealed Wire Rope. -A. wire rope made from wires that have been softened by annealing and the tensile strength thereby lowered. Bending Stress The stress produced in the outer fibers of a rope by bend- ing over a sheave or drum. Breaking Strain, Breaking Strength, Breaking Stress. The least load that will break a rope. These terms are used indiscriminately to mean the load that will break a rope. The stress on a rope at the moment of breaking is the breaking stress, and the strain or deformation produced in the material by this stress is the breaking strain. Bright Rope. 'Rope of any construction, whose wires have not been gal- vanized, tinned, or otherwise coated. Cable-Laid Rope. 'Wire cables made of several ropes twisted t9gether, each rope being composed of strands twisted together without limitation as to the number of strands or direction of twist. A fiber cable-laid rope is a rope having three strands of hawser-laid rope, twisted right-handed. Cable. Same as cable-laid rope; a fiber cable consists of three hawsers laid up left-handed. Cast Steel. Steel that has been melted, cast into ingots, and rolled out into bars. Clamp. A device for holding two pieces or parts of rope together by pressure. Clip. A device similar to a clamp but smaller and for the same purpose. Coir. Cocoanut-husk fiber. Compound. A lubricant applied to the inside and outside of ropes pre- venting corrosion and lessening abrasion of the rope when in contact with hard surfaces. Core. The central part of a rope forming a cushion for the strands. In wire ropes it is sometimes made of wire, but usually it is of hemp, jute, or some like material. Coupling. A device for joining two rope ends without splicing. Crucible Steel. A fine quality of steel made by the crucible process. Drum. The part of a hoisting engine on which the rope is wound. Elastic Limit. That point at which the deformations in the material cease to be proportional to the stresses. Elevator Rope. A rope use to operate an elevator. Endless Rope. A rope that moves in one direction, one part of which carries loaded cars from a mine at the same time that another part brings the empties into the mine. Fiber. A single thread-like filament. Flat Rope. A rope in which the strands are woven or sewed together to form a flat, braid-like rope. Flattened-Strand Rope. A wire rope whose strands are flattened or oval, and therefore presents an increased wearing surface over that of the ordinary round-strand rope. Flattened-Strand Triangular Rope. A wire rope of the flattened-strand con- struction in which the strands are triangular in shape. Fleet. Movement of a rope sidewise when winding on a drum. Fleet Wheel. A grooved wheel or sheave that serves as a drum and about which one or more coils of a haulage rope pass. Galvanized Rope. Rope made of wires that have been galvanized or coated with zinc to protect them from cprrosion. Grip Wheel. A wheel, the periphery of which is fitted with a series of toggle- jointed, cast-steel jaws that grip the rope automatically. Guy. A strand or rope used to support a pole, structure, derrick, or chim- ney, etc. Haulage Rope. A rope used for haulage purposes. Hawser. 'Any wire rope used for towing on lake or sea. A fiber hawser consists of three strands laid up right-handed. Hawser-Laid Rope has three strands of yarn twisted left-handed, the yarns being laid up right-handed. Synonymous with cable-laid rope as applied to wire ropes. Hawser Wire Rope. Galvanized rope of iron or steel, usually composed of 6 strands, 12 wires each, principally used in marine work for towing purposes. Hemp. A tough, strong fiber obtained from the hemp plant. GLOSSARY OF ROPE TERMS 263 Hoisting Rope. A rope composed of a sufficient number of wires and strands to insure flexibility. Such ropes are used in shafts, elevators, quarries, etc. Idler. A sheave or pulley running 19086 on a shaft to guide or support a rope. Jute. A fiber obtained from the inner bark of two Asiatic herbs: Cor- chorus capsularis and C. olitorius. Lang Lay Rope. A rope in which the wires in each strand are twisted in the same direction as the strands in the rope. Lay. The direction, or length, of twist of the wires and strands in a rope. Live Load. A load that is variable in distinction from a constant load. Load Stress. The stress produced by the load. Locked-Wire Rope. A rope with a smooth cylindrical surface, the outer wires of which are drawn to such shape that each one interlocks with the other and the wires are disposed in concentric layers about a wire core instead of in strands. Particularly adapted for haulage and rope-transmission purposes. Manila. The fiber of Musa textilis; Manila hemp. Modulus of Elasticity. The ratio between the amount of extension or compression of a material and the load producing this same extension or compression. Plow Steel. A select grade of steel of high tensile strength; first used in rope for plowing fields. Proper Working Load. -The maximum load that a rope should be permitted to support under working conditions. (See working load.) Regular-Lay Rope. A rope in which the wires in each strand are twisted in opposite direction to the strands in the rope. Round-Strand Rope. A rope made of round twisted strands. Running Rope. A flexible rope that will pass through blocks and used for hoisting on shipboard. The term is also often used for any moving rope. Sheave. A wheel or pulley around or over which a rope passes. Shroud Laid, or Four-Strand, Rope has four strands laid around a core. Sisal. A nemp; the fiber of the Agave Sisalona. Socket. A device fastened to the end of a rope by means of which the rope may be attached to its load; the socket may be opened or closed. Splice. 'The joining of two ends of rope by interweaving the strands. Step Socket. A special form of socket for use on locked-wire rope. Stirrup. An adjustable bale of a socket. Stone Wire. -Wire smaller than No. 14 put up in 12-lb. coils, which are about 8 in. inside diameter. Strand. A varying number of wires or fibers twisted together; the strands in turn are twisted together, forming a rope. Stress. A force or combination of forces tending to change the shape of a body. Strain. A change of shape produced in a body. (Stress and strain are often used incorrectly as synonymous terms.) Surging. The flapping of a moving rope. Swedish Iron. A soft and comparatively pure iron. Switch Rope. A short length of rope fitted with a hook on one end and a link on the other, used for the switching of freight cars. Tail-Rope. (1) The rope that is used to draw the empties back into a mine in a tail-rope haulage system. (2) A rope attached beneath the cage when the cages are hoisted in balance. Taper Rope. A rope that has a gradually diminishing diameter from the upper to the lower end. The diameter of the rope is decreased by dropping one wire at a time at regular intervals. Both round and flat ropes may be made tapered, and such ropes are intended for deep-shaft hoisting with a view to proportioning the diameter of the rope to the load to be sustained at different depths. Tensile Strength. The stress required to break a rope by pulling it in two. Thimble. An oval iron ring around wnich a rope end is bent and fastened to form an eye. Titter Rope. A very flexible wire rope composed of six small ropes, usually of seven-wire strands laid about a hemp core. Tinned Rope. Rope made of wires that have been coated with tin to protect them from corrosion. Torsion. The process of twisting a wire, thereby showing its ductility. Traction Rope. A rope used for transmitting the power in a wire-rope tramway and to which the buckets are attached. Transmission Rope. A rope used for transmitting power. 264 POWER TRANSMISSION Traveler. A truck rolling along a suspended rope for supporting a load to be transported. Turnbuckle. A form of coupling so threaded or swiveled that by turning it the tension of a rope or rod may be regulated. Ultimate Tensile Strength. Same as tensile strength. Universal Lay. Another term for lang lay. Whipping. The flopping of a moving rope. Wire Gauge. Standard sizes or diameters for wire. Wire Rope. A rope whose strands are made of wires, twisted or woven together. Working Load. The maximum load that a rope can carry under the con- ditions of working without danger of straining. (Same as proper working load.) Wrought Iron. A comparatively pure and malleable iron. Farw. Twisted fiber of which rope strands are made. POWER TRANSMISSION TRANSMISSION BY WIRE ROPES The term transmission, as here used, applies simply to the modification of belt driving, using grooved wheels or sheaves at each end of the line. The power is applied to one sheave and taken off from the other. The friction between rope and sheaves depends directly on the weight and tension of the rope and on the nature of the surfaces in contact. This pressure is better obtained by using a large, heavy rope at a low tension than by using a smaller rope at a high tension. The deflection, or sag, of the rope, between the sheaves, is the same for both upper and lower parts of the rope when the transmission is not run- ning and should be, according to John A. Roebling's Sons Co.-, equal to about 3*5 of the span. The deflection may be calculated by the formula from the Trenton Iron Co.: . ws z h= ~8T' in which h = deflection, in feet ; w = weight of rope per foot, in pounds; s = span, in feet; t tension, in pounds. When driving from the under side, this part of the rope will be tightened and its deflection decreased, while the upper part of the rope becomes slackened and its deflection increased. Under proper conditions, the deflection of the lower rope should be about ^, and that of the upper about ^ of the span. The difference in the tensions of the two parts of the rope is the effective pull of the driving sheaves, enabling power to be transmitted. Transmission ropes are subject to three stresses: (1) The direct tension, due to the power transmitted, plus the friction and weight of the rope; (2) the bending stress, due to the bending of the rope around the sheaves; (3) the centrifugal tension, due to the centrifugal force in the rapidly running rope. The following data on stresses in transmission ropes are given by Mr. Wm. Hewitt, of the Trenton Iron Co.: When transmitting power by wire rope, working tension should not exceed the difference between the maximum safe stress and the bending stress. It may be greater; therefore, as the bending stress is less, but to avoid slipping, a certain ratio must exist between the tensions in taut and slack portions of the rope when running, which is determined by the formula T = Se^ w ; in which T = tension in taut porti9n of rope; 5 = tension in slack portion; e = base of Naperian systen of logarithms = 2.7182818; n = number of half laps of rope about sheaves or drums at either end of line; * = 3.1416; /= coefficient of friction depending on kind of filling in grooves of sheaves, or character of material on which rope tracks. The useful effort of transmitting force is the difference between the tension of the taut and slack portions of the rope, T S = Se( f v 1), and to obtain this, the initial tension, or tension when the rope is at rest, must be one-half the sum of the two tensions. POWER TRANSMISSION 265 The following are some of the values. of /: Dry rope on a grooved iron drum 120 Wet rope on a grooved iron drum 085 Greasy rope on a grooved iron drum 070 Dry rope on wood-filled sheaves 235 Wet rope on wood-filled sheaves 170 Greasy rope on wood-filled sheaves 140 Dry rope on rubber and leather filling 495 Wet rope on rubber and leather filling 400 Greasy rope on rubber and leather filling 205 The values of the coefficients corresponding to the foregoing values of /, for one up to six half laps of the rope, are given in the accompanying table. VALUE OF COEFFICIENTS n = Number of Half Laps About Sheaves or Drums at Either End of Line /= 1 2 3 4 5 6 Values of /' .070 1.246 1.552 1.934 2.410 3.003 3.741 .085 1.306 1.706 2.228 2.910 3.801 4.964 .100 1.369 1.875 2.566 3.514 4.810 6.586 .120 1.458 2.125 3.099 4.518 6.586 9.602 .130 1.504 2.263 3.405 5.122 7.706 11.593 .140 1.552 2.410 3.741 5.808 9.017 13.998 .150 1.602 2.566 4.111 6.586 10.551 16.902 .170 1.706 2.910 4.964 8.467 14.445 24.641 .200 1.875 3.514 6.586 12.346 23.140 43.376 .205 1.904 3.626 6.904 13.146 25.031 47.663 .235 2.092 4.378 9.160 19.166 40.100 83.902 .250 2.193 4.810 10.551 23.140 50.637 .111.318 .265 2.299 5.286 12.153 27.941 64.239 147.693 .300 2.566 6.586 16.902 43.376 111.318 285.680 .350 3.001 9.017 27.077 81.307 244.152 733.145 .400 3.514 12.346 43.376 152.405 535.488 1,849.140 .410 3.626 13.146 47.663 172.814 626.577 2,271.775 .450 4.111 16.902 69.487 285.680 1,174.480 4,828.510 .495 4.716 22.425 106.194 502.881 2,381.400 .500 4.810 23.140 111.318 535.488 2,575.940 . Values of .070 9.130 4.623 3.141 2.418 1.999 1.729 .085 7.536 3.833 2.629 2.047 1.714 1.505 .100 6.420 3.287 2.280 1.795 1.525 1.358 .120 5.345 2.777 1.953 1.570 1.358 1.232 .130 4.968 2.584 1.832 1.485 1.298 1.189 .140 4.623 2.418 1.729 1.416 1.249 1.154 .150 4.322 2.280 1.643 1.358 1.209 1.126 .170 3.833 2.047 1.505 1.268 1.149 1.085 .200 3.287 1.795 1.358 1.176 1.090 1.047 .205 3.212 1.762 1.338 1.165 1.083 1.043 .235 2.831 1.592 1.245 1.110 1.051 1.024 .250 2.676 1.525 1.209 1.090 1.040 1.018 .265 2.539 1.467 1.179 1.072 1.032 1.014 .300 2.280 1.358 1.126 1.047 1.018 1.007 .350 2.000 1.249 1.077 1.025 1.008 1.003 .400 1.795 1.176 1.047 1.013 1.004 1.001 .410 1.765 1.164 1.043 1.012 1.003 1.001 .450 1.643 1.126 1.029 1.007 1.002 1.000 .495 1.538 1.093 1.019 1.004 1.001 1.000 .500 1.525 1.090 1.018 1.004 1.001 1.000 266 POWER TRANSMISSION For a given diameter of sheave, and a variable diameter of wire, a ratio exists between these diameters corresponding to a maximum working tension. This ratio results, approximately, in a working tension of one-third and a bending stress of two-thirds of the maximum safe tension, which is from one- third to two-fifths of the ultimate stress, and practically determines the mini- mum diameter of sheave for any rope. The ratio for any size of wire varies slightly, according to the number of wires composing the rope, and in terms of rope diameter is, Steel Iron For 7-wire rope 79.6 160.5 For 12-wire rope 59.3 120.0 For 19-wire rope 47.2 95.8 from which the following table is derived. MINIMUM DIAMETERS OF SHEAVES Steel Rope Iron Rope Diameter of Rope 7-Wire 12-Wire 19-Wire 7-Wire 12-Wire 19-Wire Inch Diameter of Sheaves, in Inches ! 20 15 12 40 30 24 JL 25 19 15 50 38 30 I 30 22 18 60 45 36 A 35 26 21 70 53 42 i 40 30 24 80 60 48 45 33 27 90 68 54 50 37 30 100 75 60 55 41 32 110 83 66 60 44 35 120 90 72 ; : 70 52 41 140 105 84 1 80 59 47 160 120 96 Sheaves. To decrease the bending stresses, the sheaves for wire-rope transmissions are generally of as large diameter as is practicable to give the required speed to the rope. Large sheaves are also advantageous because with them the rope is run at a high velocity allowing of a lower tension, and permitting a rope of smaller diameter to be used than would be possible with smaller sheaves, provided, of course, that the span is of sufficient length to give the necessary weight. Sheaves are generally made of cast iron when not exceeding 12 ft. in diam- eter; when larger than this, they are usually built up with wrought-iron arms. Sheaves, upon which the rope is to make but a single half-turn, are made with V-shaped grooves in their circumference. The bottom part of the groove is widened to receive the filling, which consists of some substance to give a bed for the rope to run on and protect it from wear, and to increase the friction so that the rope will not slip. This filling is made of blocks of wood, rubber, leather, or other material. Rubber and leather have been used separately, but blocks of rubber separated by pieces of leather have been found to give the best results. Power Transmitted. The horsepower transmitted is equal to the resistance overcome (the effective pull), in pounds, multiplied by the speed of the rope, in feet per minute, and divided by 33,000 that is (formula from John A. Roeb- ling s Sons Co.), TV in which H^hprsepower transmitted; T = difference in tension between driving and driven sides of rope; V = speed of rope, in feet per minute. When applying this formula, V is either given or assumed. T is equal to the weight of the rope suspended between the sheaves multiplied by 3 (for the proportion of deflection stated). POWER TRANSMISSION 267 To transmit a given horsepower, the speed of the rope may be increased and the tension (effective pull) correspondingly decreased, and a smaller rope may be used provided other considerations will allow it. For determining the horsepower that can be transmitted over a given transmission, the following formula is given by the Trenton Iron Co.: H = (cd*-. 000006 (W+g'+g")]s in which H = horsepower that can be transmitted; c = constant, depending on material of rope, falling in grooves of sheaves, and number of half laps about sheaves or drums at either end of line; d = diameter of rope, in inches; W = weight of rope, in pounds; g' = weight of terminal sheaves and shafts; g" = weight of intermediate sheaves and shafts. The accompanying table gives the value of c for ropes on different materials. TABLE OF CONSTANTS FOR ROPES ON DIFFERENT MATERIALS c = for Steel Rope on Number of Half Laps About Sheaves or Drums at Either End of Line 1 2 3 4 5 6 Value of c Iron 5.61 6.70 9.29 8.81 9.93 11.95 10.62 11.51 12.70 11.65 12.26 12.91 12.16 12.66 12.97 12.56 12.83 13.00 Wood Rubber and leather The values of c for iron rope are one-half of those given. It is evident from these figures that when more than three laps are made it is immaterial what the surface is on which the rope tracks, as far as frictional adhesion is concerned. From the foregoing formula, assuming the sheaves to be of equal diameter, and of a size not less than the minimum diameter given in the table, it is pos- sible to find the horsepower that may be transmitted by a steel rope, as is shown in the accompanying table. HORSEPOWER THAT MAY BE TRANSMITTED BY A STEEL ROPE MAKING A SINGLE LAP ON WOOD-FILLED SHEAVES Velocity of Rope, in Feet per Second Diameter of Rope 10 20 30 40 50 60 70 80 90 100 Inch Horsepower That May Be Transmitted 1 4 7 10 8 13 19 13 20 28 17 26 38 21 33 47 25 40 56 28 44 64 32 51 73 37 57 80 40 62 89 A 13 26 38 51 63 75 88 99 109 121 |- 17 34 51 67 83 99 115 130 144 159 22 43 65 86 106 128 147 167 184 203 ? 27 53 79 104 130 155 179 203 225 247 If 32 63 95 126 157 186 217 245 a. 38 76 103 150 186 223 I 52 104 156 206 1 68 135 202 268 POWER TRANSMISSION The horsepower that may be transmitted by iron ropes is one-half of the above. The table gives the maximum amount of power capable of being trans- mitted under the conditions stated, so that when using wood-lined sheaves, it is well to make some allowance for the stretching of the rope, and to advocate somewhat heavier equipments than the table would give; that is, if it is desired to transmit 20 H. P., for instance, to put in a plant that would transmit 25 to 30 H.P., thus avoiding the necessity of having to take up a comparatively small amount of stretch; On rubber and leather filling, however, the amount of power capable of being transmitted is considerably greater than on wood, so that this filling is generally used; and in this case no allowance need be made for stretch, as such sheaves will likely transmit the power given by the table, under all possible deflections of the rope. The transmission of more than 250 H. P. is impracticable with filled sheaves, because the tension is so great that the filling will quickly cut out, and the frictional adhesion on a metallic surface is insufficient where the rope makes but a single lap, or a half lap at either end of the line. TRANSMISSION BY HEMP ROPE There is a growing tendency toward the substitution of hemp and cotton ropes for belting and line shafting as a means of transmitting power in large factories and shops. The advantages claimed for the rope-driving system are: (1) Economy; for a rope system is cheaper to install than either leather belting or shafting. (2) In the rope system, there is less loss of power by slipping. (3) Flexibility; that is, the ease with which the power is trans- mitted to any distance and in any direction. In the United States, a single rope is carried round the pulley as many times as is necessary to produce the required power, and the necessary tension is obtained by passing the rope round a tension pulley weighted to give the desired tension. The ropes used in rope transmission are either of hemp, manila, or cotton; manila ropes are mostly used in the United States. They are of three strands, hawser laid, and may be from \ in. to 2 in. in diameter. The weight of ordinary manila or cotton rope is about .3 D z Ib. per ft. of length, where D = diameter of rope, in inches. Letting w = weight per foot of length, w = .3 D 2 . The breaking strength of the rope varies from 7,000 to 12,000 Ib. per sq. in. of cross-section. The average value may be taken as 7,000 D 2 , when D is the diameter of rope. For a continuous transmission, it has been determined by experiment that the best results are obtained when the tension in the driving side of the rope is about & of the breaking strength. That is, Ti = tension in tight side = __ = 200 D oO The ropes run in V-shaped grooves, and the coefficient of friction is, of course, greater than on a smooth surface. The coefficient for grooves with sides at an angle of 45 may be taken at from .25 to .33. The horsepower that can be transmitted by a single rope running under favorable conditions is given by the formula in which H = horsepower transmitted ; D = diameter of rope, in inches ; v = velocity of rope, in feet per second. The maximum power is obtained at a speed of about 84 ft. per sec. For higher velocities, the centrifugal force becomes so great that the power is decreased, and when the speed reaches 145 ft. per sec. the centrifugal force just balances the tension, so that no power at all is transmitted. Consequently, a rope should not run faster than about 5,000 ft. per min., and it is preferable on the score of durability to limit the velocity to 3,500 ft. per min. EXAMPLE. A rope flywheel is 26 ft. in diameter, and makes 55 rev. per min. The wheel is grooved for 35 turns of 1| in. rope. What horsepower may be transmitted? SOLUTION. Velocity, in feet per second is POWER TRANSMISSION 269 Applying the formula H = ~~(20Q fnw7) the horsepower transmitted by one rope or turn is 74.9X(1*)2 S 825 Then, 30.16X35 = 1,055.6 H. P. transmitted by the 35 ropes. EXAMPLE. How many times should a 1-in. rope be wrapped around a grooved wheel in order to transmit 200 H. P., the speed being 3,500 ft. per min.? SOLUTION. 3,500 ft. per min. = 3,500 H- 60 = 58i ft. per sec. Applying the formula, the horsepower transmitted with one turn is, Hence, 200-^-11.9 = 16.8, say 17 turns. Rope pulleys differ from belt pulleys only in their rims. The inclination of the sides of the grooves may vary from 30 to 60. The more acute the angle, the greater the coefficient and, consequently, the wear on the rope. The long radius R is determined by drawing a line through the center of the rope at an angle of 22*, with the horizontal, and producing it until it intersects a line drawn through the tops of the ribs dividing the grooves, then, with this point of intersection as a center, drawing the curve forming the side of the groove tangent to the circumference of the rope. The advantage claimed for this groove is that the rope will turn more freely in it, thus presenting new sets of fibers to the sides of the grooves and increasing the life of the rope. The diameter of a rope pulley should be at least 30 times the diameter of the rope. Good results are obtained when the diameters of pulleys and idlers on the driving side are 40 times, and those on the driven side 30 times, the rope diameter. Idlers used simply to support a long span may have diameters as small as 18 rope diameters, without injuring the rope. When possible, the lower side of the rope should be the driving side, for in that case the rope embraces a greater portion of the circumference of the pulley, and increases the arc of contact. When the continuous system of rope transmission is used, the tension pulley should act on as large an amount of rope as possible. It is good practice to use a tension pulley and carriage for every 1 ,200 ft. of rope, and have at least 10% of the rope subjected directly to the tension. Aside from the grooved rim, rope pulleys are constructed the same as other pulleys. They may be cast solid, in halves, or in sections. The pulley grooves must be turned to exactly the same diameter; otherwise, the rope will be severely strained. HORSEPOWER OF MANILA ROPES (Link-Belt Engineering Co.) am. of Rope Inches ill * Breaking Strain Pounds Working Strain Pounds 1,000 Ft. per Min. 2,000 Ft. per Min. 3, 000 Ft. per Min. 4,000 Ft. per Min. 5,000 Ft. per Min. CM %f CM %f CM %f ri 3^ CM %^ & a > 8 > a &> a > a H> . .15 4,000 121 2* 90 4* 90 . 80 7* 80 8* 70 1 .18 5,000 151 al 110 5* 110 71 100 9? 100 10? 90 1 .27 7,500 227 4* 170 8* 170 11? 160 14* 150 16 130 1 .33 9,000 272 5 200 10 200 14 180 17* 170 19 150 T .45 12,250 371 7 280 13* 270 19 250 23* 230 26 210 1 .50 14,000 424 8 320 15* 310 22 290 27 270 29 240 1 .65 18,062 547 10* 410 20 400 28* 370 34? 350 38 310 .73 20,250 613 11* 460 22 440 314 420 39 390 43 350 1 .82 25,000 760 570 27? 550 39* 520 49 490 55 448 1 1.08 30,250 916 17 680 33* 660 47* 630 58* 580 64 520 2 1.27 36,000 1,000 20| 810 40 790 740 69* 670 77 620 1 1 I 270 POWER TRANSMISSION LINE SHAFTING Shafting is usually made cylindrically true, either by a special rolling process, when it is known as cold-rolled shafting, or it is turned up in a machine called a lathe. In the latter case, it is called bright shafting. What is known as black shafting is simply bar iron rolled by the ordinary process and turned where it receives the couplings, pulleys, bearings, etc. Bright turned shafting varies in diameter by in. up to about 3$ in.; above this the diameter of the shafting varies by in. The actual diameter of a bright shaft is in. less than the com- mercial diameter, it being designated from the diameter of the ordinary round bar iron from which it is turned. Thus, a length of what is called 3-in. bright shafting is only 2}f in. in diameter. Cold- rolled shafting is de- signated by its com- mercial diameter; thus, a length of CONSTANTS FOR LINE SHAFTING Material of Shaft No Pulleys Between Bearings With Pulleys Between Bearings Steel or cold-rolled iron. Wrought iron 65 70 90 85 95 120 Cold-rolled iron is considerably stronger than ordinary turned wrought iron, the increased strength being due to the process of rolling, which seems to compress the metal and so make it denser not merely skin deep, but practically throughout the whole diameter. Let D = diameter of shaft ; R = revolutions per minute; H = horsepower transmitted; C = constant given in table. In the above table the bearings are supposed to be spaced so as to relieve the_shaft of excessive bending; also, in the third vertical column, an average number and weight MAXIMUM DISTANCE BETWEEN of pulleys and power given off is BEARINGS assumed. When determining these con- stants allowance was made to insure the stiffness as well as strength of the shaft. , D3R Distance Between Bearings Shafts are subject to forces that produce stresses of two kinds transverse and torsiqnal. When the machines to be driven are below the shaft, there is a transverse stress on the shaft, due to the weight of the shaft itself, of the pulley and the ten- sion of the belt. Sometimes, the power is taken off horizontally on one side, in which case the tension of the belt produces a horizontal transverse stress, while the weight of the pulley acts with the weight of the shaft to produce a vertical transverse stress. When the machinery to be driven is placed on the floor above the shaft, the tension of the belt produces a transverse stress in an opposite direction to that due to the weight of the shaft and pulley. The torsional strength of shafts, or their resistance to breaking by twisting, is proportional to the cube of their diameter. Their stiffness or resistance to bending is proportional to the fourth power of their diameters, and inversely Diameter Jbeet of Shaft Inches Wrought-Iron Shaft Steel Shaft 2 11 11.50 3 13 13.75 4 15 15.75 5 17 18.25 6 19 20.00 7 21 22.25 8 23 24.00 9 25 26.00 POWER TRANSMISSION 271 proportional to the cube of the lengths of their spans. No simple general formula can be given that will safely apply to engine and other shafting that is subjected to the bending stresses produced by overhung cranks, the weight of heavy flywheels, the pull of large belts, or to severe shocks produced by the intermittent action of the power or load. The calculations for such shafts should always be based on the special conditions involved. In the preceding table are given the maximum distances between the bear- ings of some continuous shafts that are used for the transmission of power. Pulleys from which considerable power is to be taken should always be placed as close to a bearing as possible. The diameters of the different lengths of shafts composing a line of shaft- ing may be proportional to the quantity of power delivered by each respective length. In this connection, the positions of the various pulleys depend on the distance between the pulley and the bearing, and on the amount of power given off by the pulleys. Suppose, for example, that a piece of shaft- ing delivers a certain amount of power; then, the shaft will deflect or bend less if the pulley transmitting that power is placed close to a hanger or bear- ing, than if it is placed midway between the two hangers or bearings. It is impossible to give any rule for the proper distance of bearings that could be used universally, as in some cases the requirements demand that the bear- ings be nearer together than in others. If the work done by a line of shafting is distributed quite equally along its entire length, and the power can be applied near the middle, the strength of the shaft need be only one-half as great as when the power is applied at one end of the shaft. HORSEPOWER SHAFTING WILL TRANSMIT Revolutions per Minute Diame- ter of 100 125 150 175 200 225 250 300 350 400 Shaft Inches Horsepower Transmitted 1.2 1.4 1.7 2.1 2.4 2.6 3.1 3.6 4.3 5.0 1-? 2.4 3.1 3.7 4.3 4.9 5.5 6.1 7.3 8.5 9.7 1 4.3 5.3 6.4 7.4 8.5 9.5 10.5 12.7 14.8 16.9 iS 6.7 8.4 10.1 11.7 13.4 15.1 16.7 20.1 23.4 26.8 1 10.0 12.5 15.0 17.5 20.0 22.5 25.0 30.0 35.0 40.0 2? 14.3 17.8 21.4 24.9 28.5 32.1 35.6 42.7 49.8 57.0 2 19.5 24.4 29.3 34.1 39.0 44.1 48.7 58.5 68.2 78.0 2^* 26.0 32.5 39.0 43.5 52.0 58.5 65.0 78.0 87.0 104.0 015 33.8 42.2 50.6 59.1 67.5 75.9 84.4 101.3 118.2 135.0 3-*- 43.0 53.6 64.4 75.1 85.8 95.6 107.3 128.7 150.3 171.6 3" 53.6 67.0 79.4 93.8 107.2 120.1 134.0 158.8 187.6 214.4 3H 65.9 82.4 97.9 115.4 121.8 148.3 164.8 195.7 230.7 243.6 015 80.0 100.0 120.0 140.0 160.0 180.0 200.0 240.0 280.0 320.0 4-4 113.9 142.4 170.8 199.3 227.8 256.2 284.7 341.7 398.6 455.6 4M 156.3 195.3 234.4 273.4 312.5 351.5 390.6 468.7 546.8 625.0 BELT PULLEYS Solid and Split Pulleys. Besides being used with ropes or chains for the hoisting of loads, pulleys are extensively employed with belts for transmitting power. Belt pulleys may be divided into two classes, namely, solid pulleys and split pulleys. A solid pulley is one in which the arms, hub, and rim are cast m one solid piece. A split pulley is one that is cast in halves that are afterwards bolted together; the latter style of pulley is more readily placed on or removed from a shaft than is the solid pulley. Pulleys are generally cast in halves or parts when they are more than 6 ft. in diameter. This is done on account of the shrinkage strains in large pulley castings, which render the pulleys liable to crack as a result of unequal cooling of the metal. 272 POWER TRANSMISSION Wooden Pulleys. Although most belt pulleys are made of cast iron, wrought iron, and steel, wooden pulleys have come into extensive use. These are built of segments of wood, usually maple, securely glued together. It is possible to procure wooden split pulleys that are fitted with removable bushings, thus allowing the same pulley to be adapted readily to shafting of different diameters. Wooden pulleys are somewhat lighter than cast-iron pulleys for the same service. Driving and Driven Pulleys. The pulley that imparts motion to the belt is called the driving pulley, or the driver, and the one that receives motion from the belt is called the driven pulley, or simply the driven. When two pulleys are connected by a belt, the speeds at which the pulleys run are inversely proportional to their diameters. Thus, if two pulleys have diameters of 12 in. and 24 in., the speed of the smaller is to the speed of the larger as 24 to 12, or as 2 to 1. The speed of a pulley or of a shaft is usually stated in revo- lutions per minute, abbreviated rev. per min. or R. P. M. Diameter and Speed of Driver. It often becomes necessary to calculate the size or the speed of a pulley that drives or is being driven by a machine. Let D = diameter of driving pulley, in inches; d = diameter of driven pulley, in inches; N = number of rev. per min. of driving pulley; n = number of rev. per min. of driven pulley. Then, if the diameter of the driven and the required speeds of both pulleys are given, the diameter of the driver may be found by the formula If the speed of the driver is to be found, it is necessary to use the formula -5 (2 > EXAMPLE. A 12-in. pulley on a certain machine is to run at 160 rev. per min. and is to be driven by belt from a pulley on the shaft of an engine that make 96 rev. per min. What must be the diameter of the pulley on the engine shaft? SOLUTION. Substituting in formula 1, Diameter and Speed of Driven. If the diameter of the driving pulley and the desired speeds of both pulleys are known, the required diameter of the driven pulley may be found by the formula , , I . If the speed of the driven pulley is to be found, it is necessary to use the formula =T <*> EXAMPLE 1. A 30-in. pulley on a line shaft running at 120 rev. per min. is to drive a pulley on a machine at 300 rev. per min. What must be the diameter of the pulley on the machine? SOLUTION. Substituting in formula 1, EXAMPLE 2. A driving pulley 48 in. in diameter makes 175 rev. per min. andjs connected by belt to a driven pulley 14 in. in diameter. What is the speed of the driven pulley? SOLUTION. Substituting in formula 2, n = 48)075 BELTING A belt is a flexible band by which motion is transmitted from one pulley to another. The materials most commonly used for belts are leather, cotton, and rubber, although thin, flat bands of steel are coming into use. Leather belts are usually made either single or double. A single belt is one composed of a single thickness of leather, and a double belt is one composed of two thicknesses POWER TRANSMISSION 273 of leather cemented and riveted together throughout the whole length of the belt. Still heavier belts, consisting of three or four thicknesses of leather, and known as triple or quadruple belts, are sometimes made for heavy drives. Cotton belts are made up of a number of layers, or plies, sewed together and treated with a water-proofing substance. They are termed two-ply, three-ply, etc., according to the number of plies they contain. Four-ply cotton belting is usually considered equal to single leather belting. Rubber belts are par- ticularly adapted for use in damp or wet places. They withstand changes of temperature without injury, are durable, and are said to be less liable to slip than are leather belts. Sag of Belts. The distance between pulley centers depends on the size of the pulleys and of the belt; it should be great enough so that the belt will run with a slight sag and a gently undulating motion, but not great enough to cause excessive sag and an unsteady flapping motion of the belt. In general, the centers of small pulleys carrying light narrow belts should be about 15 ft. apart and the belt sag 1^ to 2 in.; for large pulleys and heavy belts the distance should be 20 to 30 ft. and the sag 2 to 5 in. Loose-running belts will last much longer than tight ones, and will be less likely to cause heating and wear of bearings. Speed of Belts. The higher the speed of a belt, the less may be its width to transmit a given horsepower; consequently, a belt should be run at as high a speed as conditions will permit. The greatest allowable speed for a belt joined by lacing is about 3,500 ft., per min. for ordinary single and double leather belts. For belts joined by cementing, when the joint has about the same strength as the solid belt, the velocity may be as high as 5,000 ft. per min. Higher speeds than these have been used, but there is little to be gained by exceeding about 4,800 ft. per min. In choosing a proper belt speed, due regard must be paid to commercial conditions. Although a high speed of the belt means a narrow and cheaper belt, the increased cost of the larger pulleys that may be required may offset the gain due to the high speed of the belt, at least so far as the first cost is concerned. The speed of a belt, in feet per minute, may be found by multiplying the number of revolutions per minute of the pulley by 3.1416 times the diameter of the pulley, in inches, and dividing the product by 12. Horsepower of Belts. The pull on a belt is greatest on the tight, or driving, side, and least on the slack side. The difference between the tensions, or pulls, in these two sides is called the effective pull. The effective pull that may be allowed per inch of width for single leather belts with different arcs of contact is given in the accompanying table. The arc of contact is the portion of the cir- cumference of the smaller pulley that is covered by the belt. The horsepower that can be transmitted by a single leather belt may be found by the formula in which H = horsepower of belt; C effective pull, taken from table; W = width of belt, in inches; V = speed of belt, in feet per minute. If it is desired to find the width of single belt required to transmit a given horsepower, the formula becomes W-SMgS (2) EXAMPLE 1. What horsepower can be transmitted by a single leather belt 4 in. wide running at a speed of 2,500 ft. per min., if the belt covers one-third of the circumference of the small pulley? SOLUTION. The fraction of the circumference covered by the belt is = .333. From the table, the allowable effective pull corresponding to this value is 28.8. Substituting in formula 1, 28.8X4X2,500 33.000 --- 8 ' 7H - P - EXAMPLE 2. A single leather belt is to run at a speed of 3,000 ft., per min. and is to transmit 18 H. P. Find the width of the belt, if the arc of contact is 150. SOLUTION. The effective pull corresponding to an arc of contact of 150, from the table, is 33.8. Substituting in formula 2, , 33,000X18 Ty = 3 A 6-in. belt would be used. 274 POWER TRANSMISSION ALLOWABLE EFFECTIVE PULL Arc of Contact Allowable Effective Pull Pounds per Inch of Width Degrees Fraction of Circumference 90 112* 120 135 150 157| 180 or over .250 .312 .333 .375 .417 .437 .500 or over 23.0 27.4 28.8 31.3 33.8 34.9 38.1 The horsepower of a double leather belt may be taken as If times that of a single leather belt of the same width running under the same conditions. Accordingly, the width of a double leather belt required for any service is only & that of a single belt for the same service. Lacing of Belts. A very satisfactory way of lacing belts less than 3 in. wide is shown in Fig. 1, in which A is the outside of the belt and B is the side that runs against the face of the pulley. The ends of the belt are first cut square, and then holes are punched in the ends, in corresponding positions opposite one another. The number of holes in each row should always be odd, in the style of lacing shown, using three holes in belts up to 2 in. wide and five holes in belts between 2 and 3 in. wide. The lacing is first drawn through one of the middle holes from the under side, or pulley side, as at 1. Then it is drawn across the upper side and is passed down through 2, across under the belt to 3, up through S, across and down again FIG. 1 through 2, back under the belt and up through 3 again, then across and down through 4 and finally up through 6, where a barb is cut in the edge of the lacing to prevent it from pulling out. This completes the lacing of one half. The other end of the lacing is then carried through the holes in the other half, in the same order. For belts wider than 3 in., the lacing shown in Fig. 2 may be used. In this case, there are two rows of holes in each end of the belt to be joined. The row nearer the end of the belt should have one more hole than the row far- ther away. For belts up to 4 4- in. wide use three holes in the first row and two holes in the second row. For belts up to 6 in. wide, use four and three holes, respectively. For wider belts, make the total number of holes in both rows either one or two more than the number of inches of width of the belt, the object being to get an odd total number of holes. For example, a 10-in. belt should have eleven holes, and a 13-in. belt should have fifteen holes. The outside holes of the first row should not be nearer the side edges of the belt than f in. and not nearer the joint edge than | in. The second row should be at least If in. from the joint edge. In Fig. 2, A is the outside face and B the face next the pulley. The lacing is first drawn up through 1 from the pulley side, and then is carried through 2, 3, 4, 5, 6, 7, 6, 7, 4, 5, 2, S, 8, and out at 9 to be fastened. The other end of the lacing is used on the other half of the belt in the same way. Care and Use of Belts. It is a much disputed question as to which side of a leather belt should be run next to the pulley. The more common practice, it is believed, is to run the belt with the hair, or grain, side nearest the pulley. This side is harder and more liable to crack than the flesh side; by running it on the inside, the tendency is to cramp or compress it as it passes over the pulley, while, if it ran on the outside, the tendency would be for it to stretch PROPERTIES OF MATERIALS 275 and crack. The flesh side is the tougher side, but for the reason just given the life of the belt will be longer if the wear comes on the grain side. The lower side of the belt should be the driving side, the slack side running from the top of the driving pulley. The sag of the belt will then cause it to encompass a greater length of the circumference. Long belts, running in any other direc- tion than vertical, work better than short ones, as their weight holds them more firmly to their work. It is bad practice to use rosin to prevent slipping. Rosin gums the belt, causes it to crack, and prevents slipping for only a short time. If a belt in good condition persists in slipping, a wider belt should be used. Sometimes, larger pulleys on the driving and driven shafts are of advantage, as they increase the belt speed and reduce the stress on the belt. Belts may be kept soft and pliable by being oiled once a month with castor oil or neat's-foot oil. When rubber belts are used, animal oils or animal grease should never be used on them. If the belt should slip, it may be lightly moistened on the side nearest the pulley with boiled linseed oil. Flapping of Belts. One of the most annoying troubles experienced with belting of all kinds is the violent napping of the slack side. Flapping may be due to one or both of the pulleys running out of true, causing the belt to be alternately stretched and released. This will usually cause a belt to flap when running at a high speed. If the belt is rather slack, tightening it may lessen or stop the flapping. Another frequent cause of the flapping of a belt is the want of alinement of the pulleys. To remedy this, the pulleys should be brought in line; should this fail, the belt should be tightened if it is rather loose. If no improvement is noticed and it is not possible to turn the pulleys, the belt speed should be reduced a little, either by the substitution of smaller pulleys or by changing the speed of the driving shaft, according to circum- stances. With belts running at speeds above 4,000 ft. per min., flapping may occur when the pulleys are perfectly true and in line with each other, even when the belt has the proper tension. This is believed to be due to air becoming entrapped between the face of the p ulley and the belt; in this case the trouble may be prevented by perforating the belt with a series of small holes. Perforated belts may now be bought in the market. Another cause of flapping is that the distance between the pulleys may be too great. In general, the distance between the pulleys should not exceed 15 ft. for belts up to 4 in. wide; 20 ft. for belts from 4 to 12 in.; 25 ft., from 12 to 18 in.; and 30 ft., f9r wider belts. A belt that is not joined square will flap, especially when running at a rather high speed. SPECIFIC GRAVITY, WEIGHT, AND OTHER PROPERTIES OF MATERIALS DEFINITIONS The specific gravity of a body is the ratio of its weight to the weight of an equal bulk of pure water, at a standard temperature (62 F. = 16.670 C.). Some experimenters have used 60 F. as the standard temperature, others 32 and still others, 39.1. To reduce a specific gravity, referred to water at 39.1 F., to the standard of water at 62 F., multiply by 1.00112. Rule I. Given the specific gravity referred to water at 62 F., multiply by 62.355 to find the weight of 1 cu. ft. of the substance. Rule II. Given weight per cubic foot, to find specific gravity, multiply by .016037. Rule III. Given specific gravity, to find the weight per cubic inch, multiply by .036085. To Find the Specific Gravity of a Solid Heavier Than Water. Weigh the body both in air and in water, and divide the weight in air by the difference of the weights in air and water. EXAMPLE. If a piece of coal weighs 480 gr. in air and weighs 82 gr. in water, what is its specific gravity? SOLUTION. As 480 82 = 398, or loss of weight in water. Then 480 -i- 398 = 1.206, the specific gravity of coal. 276 PROPERTIES OF MATERIALS To Find the Specific Gravity of a Solid Lighter Than Water. Attach to it another body heavy enough to sink it; weigh severally the compound mass and the heavier body in water, divide the weight of the body in air by the weight of the body in air plus the weight of the sinker in water minus the combined weight of the sinker and body in water. To Find the Specific Gravity of a Fluid. Weigh both in and out of the fluid a solid (insoluble) of known specific gravity, and divide the product of the weight lost in the fluid and the specific gravity of the solid by the weight of the solid. The weight of 1 cu. ft. of water at a temperature of 62 is about 1,000 oz. avoir., and the specific gravity of a body, multiplied by 1,000, shows the weight of 1 cu. ft. of that body in ounces avoirdupois. Then, if the magnitude of the body is known, its weight can be computed; or, if its weight is known, its magnitude can be calculated, provided its specific gravity is known; or, of the magnitude, weight, and specific gravity, any two being known, the third may be found. To Find the Weight of a Body, in Ounces, From Its Magnitude. Multiply the magnitude of the body in cu. ft., by the specific gravity of the substance multiplied by 1,000. To Find the Magnitude of a Body, in Cubic Feet, From Its Weight. Divide the weight of the body in ounces by 1,000 times the specific gravity of the body. NOTE. The specific gravity of any substance is equal to its weight in grams per cubic centimeter. SPECIFIC GRAVITY OF COMMON SUBSTANCES SPECIFIC GRAVITY OF MINERALS AND EARTHS Material Specific Gravity Material Specific Gravity Alabaster gypseous . 2.31 Lime, quick 1.50 Alabaster, calcareous . . 2.76 Limestone 2.70 1.72 Magnetic iron ore . . . 5.09 Amethyst 3.92 Malachite 4.01 Asbestos, starry Asphaltum 3.07 1.40 Marble, African Marble, common. . . ! ; ,K 2.71 2.67 Barytes (heavy spar) . . Bluestone 3.05 to 3.38 2.45 to 3.00 Marble, Egyptian...;.. 7 Marble, Parian. ....... . . 2.67 2.84 Borax 1.71 Marble, Italian, white. 2.71 3 50 Marl 1.60 to 2 34 Brick . 2.00 Mica 2.80 Chalk 2 78 Niter 1 90 Clay 1.90 Opal 2.09 Coral red 2 70 Phosphorus. . . . 1.77 Diamond 3.50 to 3.53 Plaster of Paris 1.87 to 2.47 Earth loose 1 36 Potash 2.10 Emerald 3.95 Quartz 2.66 Emerald, aquamarine. . 2.73 4 00 Rotten stone Ruby 1.98 395 Feldspar Flint black . 2.60 2 58 Salt, common Saltpeter 2.13 209 Flint, white 2.59 Sand 2.65 Garnet 3.60 to 4 20 2.08 to 2 52 Glass, bottle 2.73 Sapphire 3.98 Glass, flint 3 50 Serpentine 2.81 Glass green 2 64 Shale 2 60 Glass, white 2.90 Slate . 2.80 Granite, Patapsco 2.64 Soil, common 1.98 Granite, Quincy Granite, Scotch 2.65 2 62 Specular iron ore ...... 5.25 248 Granite, Susquehanna. Graphite 2.70 2 20 Sulphur, native Talc 2.03 2.90 Grindstone . . 2 14 Topaz 3 50 Gypsum, opaque 2.17 Tourmaline 2.07 Jasper 2.65 Turquoise 2.84 Lapis lazuli 2.96 Zircon 4.50 PROPERTIES OF MATERIALS SPECIFIC GRAVITY OF METALS 277 Metal Specific Gravity Metal Specific Gravity Aluminum, wrought 2.660 6.712 Magnesium Manganese 1.740 8 000 Bismuth Brass, common Brass, wire Bronze, bell-metal 9.746 8.500 8.548 8.060 8.500 Mercury, solid, at 40 F.. Mercury, liquid, at 32 F. . . Mercury, liquid, at 60 F. . . Mercury, liquid, at 212 F. . Molybdenum 15.632 13.619 13.580 13.375 8.620 1.580 Nickel, cast 8 280 Chromium 6.000 Platinum, hammered. ...... 20.337 Cobalt 8.500 Platinum rolled 21 042 Copper, cast 8.700 Platinum, wire 22.009 8.788 Potassium . . .860 Copper, wire and rolled .... 8.878 19.361 Silver, pure Sodium ... 10.474 970 19.258 Steel, cast 7.919 Gold' 22 carat fine 17.486 Steel, common soft 7.833 18.680 Steel, hard and tempered . . 7.818 Iron, cast 7.207 Tin, Bohemian 7.312 7.780 Tin, English 7.201 7.768 Titanium . . ... 5.300 iron, pure. ... . . 7 780 17 600 Lead, hammered 11.388 11 330 Zinc, cast Zinc rolled 6.860 7 101 SPECIFIC GRAVITY OF LIQUIDS Liquid Specific Gravity Liquid Specific Gravity Acid, acetic Acid, hydrochloric Acid, nitric Acid, phosphoric Acid, sulphuric. Alcohol, commercial Alcohol, proof -spirit Alcohol, pure Alcohol, wood Beer, lager Bordeaux, wine Bromine 1.062 1.200 1.217 1.558 1.841 .833 .925 .792 .800 1.034 .992 2.996 .997 1.530 Cider. . . . . 1.018 1.090 .739 1.450 1.054 1.032 .940 .915 .870 .932 .878 1.000 1.030 .992 Egg Ether, sulphuric Honey Human blood Milk Oil, linseed Oil, olive Oil, turpentine Oil whale Petroleum Water distilled Water, sea Wine Chloroform SPECIFIC GRAVITY OF GASES AND VAPORS Gas or Vapor Specific Gravity Gas or Vapor Specific Gravity Air, 32 F. and 1 atmos.. Alcohol, vapor Ammonia Bromine vapor Carbon dioxide 1.000 1.589 .589 4.540 1.520 .967 2.450 5.300 .069 6.974 .553 .917 .967 1.106 .102 .900 .488 1.1912 4.700 .623 Nitrogen Olefiant gas Oxygen Smoke, bituminous coal .... Smoke, wood Steam at 212 F Sulphureted hydrogen Turpentine vapor Carbon monoxide Chlorine Chloroform vapor Mercury vapor (ideal) 278 PROPERTIES OF MATERIALS SPECIFIC GRAVITY OF DRY WOODS Wood Specific Gravity Wood Specific Gravity Alder .80 Hazel .60 Annie .89 Lemon .70 Ash .86 Lignum vitae 1.33 Bay .... .82 Linden .60 Beech .85 Logwood .91 .96 Mahogany, Honduras .56 1 33 Maple .79 Box, Brazilian, red PprJar wild 1.03 60 Mulberry Oak .90 .95 Cedar, Palestine .61 56 Orange Pear .71 .66 .67 Pine, southern .72 Cork .25 Pine, white .40 Ebony American 1.22 Poplar .38 Elder .70 Poplar, white Spanish .53 Elm .56 Sassafras .48 Filbert 60 .50 Fir male .55 Spruce, old .46 50 Walnut .61 SPECIFIC GRAVITY OF MISCELLANEOUS SUBSTANCES Substance Specific Gravity Substance Specific Gravity Amber 1.085 India rubber .935 Air .0012 Ivory. 1.822 Beeswax . .965 Lard .947 Bone 1.8 to 2.0 Pearl, oriental 2.650 Butter .942 Spermaceti .943 Cotton 1.950 Sugar ... 1.605 Fat .923 Tallow sheep and ox .923 Gunpowder, loose Gunpowder, shaken . . . .900 1.000 Tallow, calf... Tar. . . .934 1.000 Gum Arabic 1.452 Wool 1.610 AVERAGE WEIGHT OF VARIOUS SUBSTANCES WEIGHT OF 1 CU. FT. OF VARIOUS METALS Metal Weight Pounds Metal Weight Pounds Aluminum 167 109 Antimony 418 Manganese 499 Bismuth Brass, cast 613 504 Mercury, at 32 F Mercury at 60 F 849 846 Brass, rolled Bronze 524 546 Mercury, at 212 F 836 538 Chromium 456 Nickel 548 Cobalt 560 1 270 Copper, cast 552 Platinum rolled . . . 1,313 Copper, rolled 555 1 372 Gold, cast, 24 carat Gold, pure, hammered 1,204 1 217 Silver, hammered 657 653 Gun-metal bronze 529 Sulphur 125 Indium 1,400 Steel 490 Iron, cast 450 Tin 458 Iron, wrought 480 Tungsten .... 1,097 Lead, commercial, cast 712 Zinc 437 PROPERTIES OF MATERIALS 279 WEIGHT OF 1 CU. FT. OF VARIOUS WOODS, WHEN DRY* Wood Weight Pounds Wood Weight Pounds Alder 42 Cypress, Spanish 29 40 Apple 47 Dagame. . . 56 Arbor vitae 19 Dogwood 50 Ash, black Ash blue 39 34 Ebony Elder tree 76 43 Ash, green . . . 39 Elm, cork 45 Ash Oregon 35 Elm, slippery 43 Ash, red Ash, white 38 39 Elm, white Elm, wing. . 34 46 Aspen 27 Filbert tree 38 Bamboo 22 Fir, balsam 23 28 Fir, great silver 22 Bay tree ... 51 Fir, red, or California 29 Beech 42 Fir, red, or noble 28 Bethabara 76 Fir, white 22 Birch paper or white 37 Greenheart. 72 Birch, red 35 Gum, cotton 32 Birch sweet 47 Gum, sour 39 40 Gum, sweet 37 Blue beech (iron wood) . . 45 43 to 69 Hackmatack (American larch) 38 Box elder 26 Hawthorn . . . 57 Boxwood Brazilian red 64 Hazel . 38 Boxwood, Dutch 83 Hemlock 26 Boxwood French 57 Hemlock, western 28 Buckeye, Ohio 28 Hickory, mocker nut 53 Buckeye sweet 27 Hickory, pecan . 49 Bullet tree 65 Hickory, pignut 56 Butternut 25 Hickory, shagbark, or shell- 35 bark 51 Cabacalli . . 56 Holly 36 27 Hornbeam 47 Catalpa, hardy . . . 25 Ironwood, or blue beech .... 45 Cedar, California, white. . . . Cedar, canoe 25 23 Ironwood, or hop hornbeam Jasmine, Spanish 51 48 Cedar incense 25 Joshua tree. . . 23 Cedar, Indian 82 Juneberry . . . 54 Cedar, juniper 35 Karri 63 Cedar Palestine 38 Kauri 37 Cedar, Port Oxford 28 Laburnum 57 Cedar red 30 Lancewood 53 Cedar, white, or post . . 23 Larch 38 Cedar, white (arbor vitae) . . Cedar, wild 19 37 Larch, tamarack Laurel, California 46 40 Cedar, yellow 29 Laurel, Madrona 43 36 Lemon 45 Chestnut 28 Lignum vitae 83 36 Linden 38 Citron Cocoa wood. 45 65 Locust, black, or yellow. . . . Locust, honey 45 42 Cocobolo 55 Logwood 58 24 Madrona 43 Cottonwood black 23 Mahoe 41 29 Mahogany . . . 45 * The weight of wood depends largely on the amount of moisture it con- tains. The weights in this and the following tables are for very dry wood and not for green wood. Separate tables are given for Philippine, Indian, and Australian woods. The weight of moisture contained in the wood must be added to the values given in these tables. 280 PROPERTIES OF MATERIALS TABLE (Continued) Wood Weight Pounds Wood Weight Pounds Mahogany, Mexican Mahogany, Spanish 32 53 Pine, white, (Pacific States and British Columbia) . . . 24 Mahogany, white Maple Oregon 33 30 Pine, white, (Rocky Moun- tains) 27 Maple, red 38 Pingow 47 Maple silver or soft 32 Plum tree 49 Maple, sugar, or hard 43 Pockwood 81 Mastic tree 53 Pomegranate tree 85 Medlar 59 Poon 36 Mesquit. . . 47 Poplar, or large-tooth aspen 28 Missel tree Mora . 59 57 Poplar, yellow, or tulip tree Quebracho 26 82 36 44 Oak, black. 45 Redwood 26 Oak, burr 46 Roller wood 52 Oak, chestnut . 46 " Rosewood . . 68 Oak, cow 46 Sal 60 Oak, English... 51 Sassafras ... . 31 Oak, live, California .... 51 Shadblow 54 Oak, live, Southern United Shadbush . 54 States 59 28 Oak, pin 43 Spruce Douglas 32 Oak, post 50 29 Oak, red 45 Spruce, single (balsam fir) 23 Oak, Spanish 43 Spruce Sitka 26 Oak, white (North-central and Eastern United Spruce, white, (Northern United States) 25 States) 50 Spruce white (RockyMoun- Oak, white, (Pacific Coast from British Columbia to tains and British Col- umbia) 21 California) 46 35 Orange, osage 48 Sycamore, California 30 Orange tree 44 Tamarack 38 Paddlewood 52 Teak 50 Palm, Washington 32 Tonka 64 Palmetto, cabbage. . . 27 Tooart 67 Pear 41 Tulip tree 26 Persimmon . . . 49 Tulip wood 61 Pine, bull 29 83 Pine, Cuban . 39 Walnut black 38 Pine, Kauri 60 35 Pine, loblolly 33 Walnut, English 36 Pine, long-leaf, or Georgia 38 Walnut Italian 42 Pine, northern . . 34 Walnut Persian 36 Pine, Norway 31 Walnut white 25 Pine, Oregon 32 Wasahba 76 Pine, pitch 32 Whitewood 26 Pine, short-leaf, or Carolina 32 Willow, black 27 Pine, sugar 22 52 Pine, white, (North-Central Yew Dutch 4P and Northeastern States) . 24 Yew Spanish 50 Yucca, or Joshua tree 23 PROPERTIES OF MATERIALS 281 WEIGHT OF 1 CU. FT. OF PHILIPPINE WOODS, WHEN DRY Wood Weight Pounds Wood Weight Pounds Acle.. Amuguis Apitong Aranga Balacat Balacbacan Bansalaguin. . . . Banuyo Batitinan v . Betis Calantas Dungon Guijo IP" Lauan Liusin Lumbayao Macaasin Malasantol Malugay Mayapis Molave Narra Palo Maria Sacat Sasalit ' Supa Tanguile Tindalo Yacal... 44 35 44 40 40 25 49 30 39 37 55 45 30 48 52 WEIGHT OF 1 CU. FT. OF AUSTRALIAN WOODS, WHEN DRY* Wood Weight Pounds Acacia dealbata (silver wattle) 57 Acacia decurrens (common wattle) 47 Acacia implexa 44 Acacia melanoxylon (blackwood; lightwood) 47 Acacia mollissima (silver wattle) 50 Acacia pycnantha (golden wattle) 52 Acacia salicina 48 Araucaria cunninghamii (pine) 45 Aster argophyllus (musk tree) 40 Banksia integrifolia (coast honeysuckle tree) Banksia marginata (common honeysuckle tree) 38 Banksia serrata (heath honeysuckle tree) 50 Callitris verrucosa (dessert sandarac pine, or cypress) 43 Castanaspermum australe (black bean) 57 Casuarina torulusa (forest oak) 66 Casuarina quadravalvis (drooping she oak) 61 Cedrela australis (cedar) 28 Ceratopetalum apetalum (coach wood) Dacrydium cupressinum (rimu) 38 Dissiliaria baloghioides (teak) 60 Dysoxylon muelleri (red bean) 46 Eucalyptus amygdalina regnans (mountain ash or peppermint tree) 60 Eucalyptus botryoides (blue gum, Gippsland mahogany, or bastard mahogany) ' 60 Eucalyptus corymbosa (bloodwood) Eucalyptus corynocalyx (sugar gum) 69 Eucalyptus diversicolor (karri) 61 Eucalyptus globulus (blue gum) 57 Eucalyptus gomphocephala (tuart) 66 Eucalyptus goniocalyx (bastard box, spotted gum) Eucalyptus haewastowa (spotted gum) 69 Eucalyptus hemiphloia (canary wood, white box, or gray box) 48 * On account of the unsettled nomenclature of Australian woods, this table gives botanical names, with common names, so far as possible, in paren- thesis after the botanical name. Also see note at foot of table, Weight of Various Woods, page 279. PROPERTIES OF MATERIALS TABLE (Continued) Wood Eucalyptus largiflorens (slaty gum) Eucalyptus leucoxylon (iron bark, red flowering, or black iron bark) Eucalyptus longifolia (wollybutt tree) Eucalyptus maculata (spotted gum) Eucalyptus marginata (jarrah) Eucalyptus melliodora (yellow box) Eucalyptus microcorys (tallow wood) Eucalyptus obliqua (messmate, stringy bark) Eucalyptus pilularis (blackbutt, or flintwood) Eucalyptus piperita (blackbutt, white stringy bark tree) Eucalyptus resinifera (mahogany) Eucalyptus robusta (swamp mahogany) Eucalyptus rostrata (red gum tree) Eucalyptus saligna (gray gum) Eucalyptus siderophloia (iron bark) Eucalyptus sieberiana (iron bark, gumtop stringy bark, mountain ashes) Eucalyptus tereticarnis (flooded gum) Eucalyptus viminalis (manna gum tree, drooping gum, or white gum tree) Eugenia smithii (myrtle) Exocarpus cupressiformis (native cherry tree) Fagus cunninghamii (evergreen beech or native myrtle) Hakea leucoptera (water tree) Heterodendron oleif olium Lomatia f raseri Melalenca decussata Melalenca parviflora Mypqrum insulare Myrsine variabilis Panax murrayi (palm panax) Pimelea microcephala Pittosporum bicolor (white wood) Pomaderris apetala (hazel) Prostanthera lasianthas (mint tree) Santalum acuminatum (native peach or quandong) Santalum persicarium (native sandalwood) Senecio bedf ordii (native dogwood) Syncarpia laurifolia (turpentine) Tristania conf erta (brush or white box) Tristania nerifolia (water gum) Viminaria denudata. . . WEIGHT OF 1 CU. FT. OF INDIAN WOODS (Berkley-Clark) Wood Weight Pounds Wood Weight Pounds Bibla 56 Poon 39 Blackwood Erroul Hedoo 56 63 39 Red eyne Teak, Jungle Teak Northern 68 41 55 Khair Kullum . . 73 41 Teak, Southern 48 PROPERTIES OF MATERIALS WEIGHT OF AMERICAN TIMBERS Wood Specific Gravity Weight Cubic Foot Pounds Weight per Foot Board Measure Pounds Remarks California redwood . California spruce Cedar Chestnut .39 .40 .37 .66 24.16 24.97 23.10 41.20 2.01 2.08 1.93 3.43 The weights given are the averages of a large number of de- Cypress Douglas fir .46 .51 28.72 31.84 2.39 2.65 commercially dry Hemlock Red pine (Norway pine)] Short-leaf yellow pine. . . Southern, long-leaf, or Georgia yellow pine.... Spruce and eastern fir . . White oak .40 .50 .51 .61 .40 .80 24.97 31.31 31.84 38.08 24.97 49.94 2.08 2.60 2.65 3.17 2.08 4.16 less than 15% of moisture. The weights of unsea- soned green lumber will be from 20 to 40 % greater. Green White pine .38 23.72 1.98 taken to weigh 5 Ib. per running foot board measure. WEIGHT OF 1 SQ. FT. OF BUILDING MATERIALS Name of Material Average Weight Pounds Name of Material Average Weight Pounds Corrugated (2 -in.) galvanized iron Corrugated galvar No. 20, average side lap, unboar Copper roofing, standing seam . . Felt and pitch, No. 16.. No. 18.. No. 20. . No. 22.. No. 24.. No. 26.. No. 27.. No. 28. . lized iron, amount of ded 16-oz., without 2.91 2.36 1.82 1.54 1.27 .99 .93 .86 2.25 1.25 3.00 1.75 2.00 6 to 8 6 to 8 10.00 .50 2.00 2.00 4 to 10 Slate, single , thickness. Slag roof, foui Steel roofing, Tiles, Spanish in., 1\ in. tc Tiles, plain, 1 Xf in., 5ii White-pine sh thick \ in. thick. . . fe in. thick . . Jin. thick. . . | in. thick. . . in. thick. . . fin. thick. . . f in. thick . . . -ply standing seam , 14iin.X10 weather 0s in.X 61 in. n. to weather, eathing, 1 in. 1.81 2.71 3.62 5.43 7.25 9.06 10.87 4.00 1.00 8.50 18.00 2.00 3.00 5.50 6.00 6 to 10 2.00 4.00 5.00 3.00 6.50 Glass, | in. thick. Hemlock sheathii thick Yellow-pine sheathing, 1 in. thick ... . '. ig, 1 in. Gravel roof and four-ply felt Gravel roof and five-ply felt Roofing, three-ply ready (asphalt, rubberoid, etc.) Purlins, wooden, with 12- to 16-ft. span Chestnut or maple sheath- ing, 1 in. thick Ash, hickory, or oak sheath- ing, 1 in. thick Sheet iron, -& in. thick Thatch Lead, about | in. thick Lath-and-plaster ceiling Mackite, 1 in. thick, with plaster Neponset roofing felt, two layers Spruce sheathing, 1 in. thick Shingles, common, 6 in.X 18 in., 5 in. to weather Skylight of glass, A to 1 in., including frame 284 PROPERTIES OF MATERIALS WEIGHT OF 1 CU. FT. OF BUILDING MATERIALS Material Weight Pounds Material Weight Pounds Asphalt-pavement corn- 130 Earth, soft, flowing 108 160 Earth, dense mud 125 150 150 Granite 165 to 170 hard 125 Gravel 117 to 125 150 Iron, cast* 450 Brick! soft, inferior .... 100 Iron, wroughtf 480 146 to 168 Brickwork, in lime m 120 Marble 168 Brickwork, in cement mortar, average Brickwork, pressed brick, thin joints .... Cement, Portland, packed Cement, Portland, 130 140 100 to 120 70 to 90 Masonry, squared gran- ite or limestone Masonry, granite or limestone rubble Masonry, granite or limestone dry rubble Masonry, sandstone. . . Mineral wool 165 150 138 145 12 Cement, natural packed Cement, natural, loose Cement, slag, packed.. Cement, slag, loose 75 to 95 45 to 65 80 to 100 55 to 75 105 Mortar, hardened Quicklime, ground, loose, or small lumps Quicklime, ground, thoroughly shaken... Sand, pure quartz, dry . 90 to 100 53 75 90 to 106 140 Sandstone, building, 135 dry 130 to 151 140 Slate.. 160 to 180 Concrete, reinforced, 150 Snow, fresh fallen Steel, structural J 5 to 12 489.6 Terra cotta 110 loose.. 72 to 80 Terra - cotta masonry 82 to 92 work 112 Tile 110 to 120 ly rammed 90 to 100 WEIGHT OF 1 CU. FT. OF MISCELLANEOUS MATERIALS Material Weight Pounds Material . Weight Pounds Acid, acetic . . 66 40 Acid, fluoric Acid, hydrochloric. . . . 94 75 Asphalt, pure Borax 80 107 Acid, nitric. 76 Bran 16 Acid, phosphoric 97 Chalk 156 Acid, sulphuric Alabaster, white Alabaster, yellow Alcohol, commercial 115 171 169 52 Charcoal, birch Charcoal, fir Charcoal, oak 34 28 21 18 Alcohol, grain Alcohol, wood 49.6 49.9 Chrome ore dust, well 160 Ammonia, 28% 56 Clay, ordinary 120 to 150 Antimony 418 119 Apples . 38 Clinker 85 Asbestos, starry 192 Coal, anthracite, broken 54 *Weight per cubic inch, .260 Ib. JWeight per cubic inch, .283 Ib. tWeight per cubic inch, .277 Ib. PROPERTIES OF MATERIALS TA BLE (Continued) Material Weight Pounds Material Weight Pounds Coal, anthracite, moderately shaken 58 Magnesite, calcined... . Mica 110 183 Coal anthracite 155 solid* 93 Naphtha 53 Coal, bituminous, bro- Niter 119 ken, loose 50 Oats . .... 26 Coal, bituminous, Oil, linseed... 59 slacked 52 Oil olive 57 Coal, bituminous, Oil, turpentine ? . . 54 solidt 84 Oil whale. 58 Coal, cannel, solid Coke, loosej 79 23 to 32 Ore, iron, magnetite . . . Ore iron hematite 312 306 Coral, red 169 Paper, calendered book 50 Cork 15 Paper leather-board . . 59 56 37 Corn on cob unhusked . 58 Paper, news 38 Corn shelled 45 33 Corn meal, bolted Corn meal, unbolted. . . 37 38 Paper, supercalendered book 69 Corundum . . ~ 244 Paper, wrapping 10 Cotton yarn, skeins 11 134 to 157 Paper, writing 64 150 250 Pearl oriental 165 Ether 45 Peat, dry, compressed 20 to 30 Feldspar 166 55 Flint 162 Pitch . 72 Glass, common Glass flint 156 to 172 180 to 196 Plaster of Paris, cast . . Plumbago 80 140 168 41 Gneiss in loose piles . . . 96 Potatoes, white . . 48 134 57 Gun-metal 528 56 Quartz, common, pure. Rosin 165 69 Gunpowder, shaken. . . . 63 Rope, manila 42 Gunpowder solid 105 Rottenstone 124 Gutta percha 61 143 Salt, coarse Salt West-Indies well- 45 Hay, alfalfa, baled . . 12.5 to 14.3 dried 74 Hay alfalfa double Saltpeter 131 compressed bales. . . . 25.53 Shales 162 Hay alfalfa cylindri- Soil common 124 cal, double com- Soapstone 170 pressed bales 36.36 Spelter (zinc) 437 Hay, clover, baled 14 Straw 19 Hay clover corn- Sugar 100 24 ^ 125 Hay, clover, in mow . . . Hematite iron ore 4.6 306 Talc, block Tallow, sheep or ox .... 181 58 Ice 57 Tar 63 58 Trap rock 170 Ivory 114 Turf, or peat 20 to 30 Land plaster 80 Turnips . 44 17 68 Macnesia. carbonate. . . 150 Wheat.. 48 *Anthracite increases about 75% in bulk when broken to any market size: 1 T. loose, averages from 38 to 46 cu. ft. |A heaped bushel, loose, weighs about 74 lb., and 1 T. occupies from 43 to 48 cu. ft. Bituminous coal, when broken, occupies 75% more space than in the solid. JA heaped bushel, loose, weighs from 35 to 42 lb.; 1 T. occupies 80 to 97 cu. ft. 286 PROPERTIES OF MATERIALS PROPERTIES OF COAL SPECIFIC GRAVITY OF AMERICAN COALS (17. 5. Bureau of Mines) Specific Gravity State County Locality Seam "S 59 . -.. || !l Alabama Walker Carbon Hill Jagger 1.32 1.37 Alabama Bibb Garnsey Underwood 1.30 1.38 Alabama Bibb Belle Ellen Youngblood 1.28 1.32 Arkansas Sebastian Midland Hartshorne 1.32 1.44 Illinois Williamson Bush No. 6 1.31 1.33 Illinois Madison Donkville No. 6 1.22 1.26 Illinois Logan Lincoln No. 5 1.22 1.31 Illinois Sangamon Auburn No. 6 1.24 1.28 Indiana Sullivan Hymera No. 5 1.28 1.42 Indiana Sullivan Hymera No. 4 1.25 1.39 Indiana Pike Littles No. 5 1.27 1.40 Indiana Vigo Terre Haute No. 7 1.29 1.30 Indiana Vigo Macksville No. 7 1.25 1.36 Indiana Park Rosedale No. 6 1.24 1.29 Indiana Sullivan Dugger No. 4 1.26 1.30 Indiana Pike Hartwell No. 5 1.26 1.32 Kansas Kentucky Kentucky Kentucky Linn Bell Johnson Jewett Straight Creek Big Black Mt. Paintsville Weir-Pittsburg Straight Creek High Splint No. 1 1.23 1.27 1.29 1.27 1.34 1.40 1.30 1.28 Kentucky Muhlenburg Central City No. 9 1.31 1.44 Maryland Missouri Garrett Randolph Westernport Huntsville Lw. Kittanning 1.36 1.21 1.41 1.36 New Mexico Colfax Van Houten Raton 1.29 1.37 New Mexico Colfax Brilliant Raton 1.30 1.39 New Mexico North Dakota Colfax Stark Blossburg Lehigh Raton Lignite 1.31 1.25 1.35 1.44 North Dakota McLean Wilton Lignite 1.22 1.23 Ohio Jackson . Wellston No. 4 1.29 1.35 Ohio Jackson Wellston No. 5 1.31 1.36 Ohio Perry Shawnee No. 6 1.30 1.33 Ohio Jefferson Bradley No. 8 1.30 1.39 Ohio Jefferson Rush Run No. 8 1.29 1.33 Ohio Guernsey Danford No. 7 1.30 1.34 Ohio Perry Dixie No. 6 Hocking 1.30 1.42 Ohio Vinton Clarion No. 4 1.30 1.36 Pennsylvania Pennsylvania Pennsylvania Pennsylvania Pennsylvania Pennsylvania Pennsylvania Pennsylvania Tennessee Westmoreland Washington Washington Westmoreland Westmoreland Cambria Somerset Allegheny Campbell Greensburg Ellsworth Ellsworth East Millsboro Ligonier Ehrenfeld Kimmelton Bruce Gatliff Pittsburg Pittsburg Pittsburg Pittsburg Pittsburg Lw. Kittanning Lw. Kittanning Pittsburg Log Mountain 1.30 1.30 1.28 1.30 1.33 1.31 1.35 1.30 1.28 1.35 1.31 1.33 1.33 1.41 1.36 1.39 1.36 1.33 Tennessee Tennessee Tennessee Campbell Roane Cumberland Gatliff Oliver Springs Waldensia Regal Block Wind Rock Lower Sewanee 1.29 1.29 1.29 1.32 1.37 1.31 Tennessee Fentress Wilder Wilder 1.34 1.39 PROPERTIES OF MATERIALS TABLE (Continued) 287 Specific Gravity . State County Locality Seam Sg 8>a It s 1* z| JH Tennessee White Clifty 1st. Abv. Sewanee 1.34 1.37 Tennessee Marion Orme Battle Creek 1.35 Texas Milan Olsen Lignite 1.25 Texas Wood Hoyte Lignite 1.26 Virginia Lee Crab Orchard Wilson .27 1.32 Virginia Lee Crab Orchard McConnell .28 1.37 Virginia Wise Tom's Creek Upper Banner .27 1.28 Virginia Lee Darby Darby .28 1.28 Washington King Renton Black Lignite .28 .33 Washington West Virginia West Virginia Kittitas Preston Fayette Roslyn Bretz Page Upper Freeport Ansted .32 .31 .27 .39 .35 .30 West Virginia West Virginia Fayette Harrison Page Clarksburgh Eagle Pittsburg .27 1.28 1.28 1.31 West Virginia West Virginia Marion Preston Monongah Bretz Pittsburg Bakerstown 1.29 1.28 1.35 1.41 West Virginia West Virginia Mingo Fayette Glen Alum McDonald Glen Alum Sewell 1.30 1.26 1.34 1.38 West Virginia Kanawha Acme Keystone 1.27 1.34 West Virginia Kanawha Winifrede Winifrede 1.28 1.34 Wyoming Weston Cambria Cambria Fuel Co. 1.31 1.37 Wyoming Crook Aladdin Stillwell Coal Co. 1.28 1.40 Wyoming Carbon Hanna 1.33 1.35 Wyoming Sweetwater Rock Springs 1.26 1.30 Wyoming Uinta Kemmerer 1.28 Average of 70 American Coals 1.286 1.348 WEIGHTS AND MEASUREMENTS OF COAL (Coxe Bros. &= Co., Chicago, III.) Coal Weight per Cubic Foot Pounds He* fo OH} yH |fe 6 ft N Coal Weight per Cubic Foot Pounds $3 fe Of-} ja Lehigh lump Lehigh cupola Lehigh broken 55.26 55.52 56.85 36.19 36.02 35.18 Free-burning egg Free-burning stove. . Free-burning nut . . . 56.07 56.33 56.88 35.67 35.50 35.16 Lehigh egg Lehigh stove 57.74 58.15 58.26 34.63 34.39 34.32 Pittsburg Illinois Connellsville coke. . . 46.48 47.22 26.30 43.03 42.35 76.04 53 18 37 60 Hocking 49.30 40.56 Lehigh buckwheat 54.04 37.01 Indiana block 43.85 45.61 Lehigh dust 57.25 34.93 Erie Ohio cannel 48.07 49.18 41.61 40.66 288 PROPERTIES OF MATERIALS AVERAGE WEIGHT AND BULK OF AMERICAN COALS (W. R. Johnson) Coal Specific Gravity Weight of 1 Cu. Ft. Solid Pounds Weight of 1 Cu. Ft. Heaped Pounds Bulk of 1 T. ( Heaped Cubic Feet 1. Anthracites 2. Bituminous, free-burning. . 3. Bituminous, coking Average of 1, 2, and 3 . Foreign and Western Cokes .500 .358 .342 .400 .318 93.78 84.93 83.90 87.54 82.39 53.05 52.84 49.28 51.72 49.31 32.13 42.35 42.42 45.71 43.49 45.51 69.76 SPECIFIC GRAVITIES OF VARIOUS COALS Name of Coal Specific Gravity Weight of 1 Cu. Ft. Pounds Weight of 1 Cu. Yd. Tons Newcastle Hartley, England Wigan 4 ft England 1.29 .20 80.6 75.0 .972 .914 Portland, England Anthracite, Wales : . . . .30 .39 81.2 86.9 .978 1.047 Eglington, Scotland ;. . . . .25 .59 78.1 99.4 .941 1.193 Anthracite, Pennsylvania Bituminous Pennsylvania .55 .40 96.9 87.5 1.167 1.054 Block coal, Indiana .27 79.4 .956 To Mr. Irving A. Stearns, mining engineer and former general superinten- dent of the Pennsylvania Railroad Co.'s Coal Department, we are indebted for the following summary of tests made by the mining engineers of this com- pany. Although these tests were made 25 yr. ago, they are still of value as WEIGHT OF SUSQUEHANNA COAL CO.'S WHITE ASH ANTHRACITE Size Size of Mesh, in Inches Weight per Cubic Foot Cubic Feet From 1 Cubic Foot Pounds of Solid Over Through Lump 4* to 9 57 1.614 Broken 2| to 2J 3| to 4 53 1.755 Egg If to2J 2| to 2 52 1.769 Large stove Small stove. li to 1 1 to 1 J If to 2 1 1 to 1 5H 51i 1.787 1 795 Chestnut... 1 to - 1 to 1 51 1.804 Pea I to { f to 50f 1.813 No. 1 buckwheat & to ], ito 50| 1.813 No. 2 buckwheat. A to f 50| 1.813 giving the weight of anthracite, but the sizes corresponding to the different grades are not now in use. Sizes of anthracite should be taken from the table Sizes of Prepared Anthracite. These determina^ns showed an average value for the specific gravity of the coal from the various seams upon this PROPERTIES OF MATERIALS 289 company's property of 1.4784, together with an average weight per cubic foot of coal in the solid of 92.5 Ib. CONTENTS OF HORIZONTAL COAL SEAMS* Thickness of Seam Lignitef Tons per Acre Bituminoust Tons per Acre Anthracitef Tons per Acre Feet Inches 1 141.32 152.62 151.41 2 282.63 305.24 302.82 3 423.95 457.87 454.23 4 565.27 610.49 605.64 5 706.58 763.11 757.06 6 847.90 915.73 908.47 7 989.22 1,068.35 1,059.88 8 1,130.54 1,220.98 1,211.29 9 1,271.85 1,373.60 1,362.70 10 1,413.17 1,526.22 1,514.11 11 1,554.49 1,678.84 1,665.63 1 1.695.80 1,831.47 1,816.93 2 3,391.61 3,662.93 3,633.86 3 5,087.41 5,494.40 5,450.79 4 6,783.21 7.325.87 7,267.73 5 8,479.01 9,157.34 9.084.66 6 10,174.82 10,988.80 10,901.59 7 11,870.62 12,820.27 12,718.52 8 13,566.42 14,651.74 14,535.45 9 15,262.23 16,483.20 16,352.38 10 16,958.03 18,314.67 18,169.32- Mr. Robert A. Quin, Manager Susquehanna Coal Co., has very kindly furnished the two following tables. The first shows the present (1914) sizes of anthracite, and the second shows the number of cubic feet per ton occupied by each of these sizes, according to the region in which it is mined. SIZES OF PREPARED ANTHRACITE Size Through Over Square Inches Round Inches Square Inches Roi Inc I 3 J 2 1; ii and hes r 51 \> 1| i 6 4 3 2 1 i . y i 5 I 1 'i Steamboat Broken Egg Stove Chestnut Pea No. 1 Buckwheat No. 2 Buckwheat No. 3 Buckwheat * This table is based on the average specific gravity of American coals. t The contents of the bituminous coal and lignite is given in tons of 2,000 Ib.; the contents of anthracite seams, in tons of 2,240 Ib. 290 PROPERTIES OF MATERIALS CUBIC FT. IN 1 T. OF ANTHRACITE BROKEN IN TRADE SIZES Size Wyoming Region Cubic Feet Shamokin Region Cubic Feet Schuylkill Region Cubic Feet Lykens Region Cubic Feet 37.713 Steamboat 38.55 38.00 39.03 40.138 38.60 43.00 Egg 38.66 42.499 39.40 43.41 Stove 37.72 41.559 40.30 43.92 Nut 40.43 42.308 41.00 44.78 Pea 41.63 42.692 41.70 45.16 No. 1 Buckwheat No. 2 Buckwheat No. 3 Buckwheat 41.96 42.65 43.36 45.373 43.282 43.686 42.30 43.10 43.90 45.71 46.09 WEIGHTS OF ENGLISH AND FRENCH COALS [Delabeche & Playfair (D. K. Clark) ] Name of Coal Specific Gravity Weight of 1 Cu. Ft. Cubic Feet in 1 T. Heaped Solid Heaped Wales. Anthracite 1.370 1.390 1.280 1.315 .310 .250 .256 .296 .280 .270 .285 .292 .350 .230 .273 .290 .200 1.259 1.590 85.4 86.7 80.3 82.3 81.8 78.0 78.3 80.8 79.8 79.8 79.6 79.6 84.1 76.8 79.4 80.5 74.8 78.6 99.6 58.3 53.3 53.1 53.1 52.0 49.1 49.8 47.2 47.4 49.9 45.9 45.9 52.6 48.3 49.7 54.3 54.6 50.0 62.8 55.0 54.3 53.7 53.1 52.5 51.8 50.0 49.3 52.5 56.2 38.4 42.0 42.0 42.7 43.1 45.6 45.3 47.4 47.3 44.9 48.8 47.4 42.6 46.4 45.2 40.1 41.0 42.0 35.7 40.8 41.2 41.7 42.2 42.7 43.2 44.8 45.4 42.75 40.0 Port Mawr (highest) Llynvi (one of the lowest) Average of 37 samples Newcastle. Hedley's Hartley (highest) Original Hartley (one of the lowest) . Average of 18 samples Derbyshire and Yorkshire. Elsecar. . . Butterley Stavely Loscoe soft Average of 7 samples Lancashire. Laffack Bushy Park (highest) Cannel, Wigan (lowest) Average of 28 samples Scotland. Grangemouth (highest) Wallsend, Elgin Average of 8 samples Ireland. Slievardagh, Anthracite France. Labarthe Auvergne and Blanzy . . Combelle . . Lataupe Saint Etienne Decise. . Mons Creusot Average of French bituminous coals . Anthracite WIRE AND SHEET-METAL GAUGES TABLE OF WIRE AND SHEET-METAL GAUGES Number of Gauge U.S. Standard Gauge for Sheet and Plate Iron and Steel. Inch* British Imperial Standard Wire Gauge. Millim.t Bir- ming- ham Gauge Inch Ameri- can or Brown & Sharpe Gauge Inch Roeb- ling's Gauge Inch Tren- ton Iron Co. 'a Wire Gauge Inch English Legal Stan- dard Inch 0000000 .5 12.7 .49 .500 000000 .469 11.78 .46 .464 00000 .438 10.97 .43 .45 .432 0000 .406 10.16 .454 .46 .393 .40 .4 000 .375 9.45 .425 .40964 .362 .36 .372 00 .344 8.84 .38 .3648 .331 .33 .348 .313 8.23 .34 .32486 .307 .305 .324 1 .281 7.62 .3 .2893 .283 .285 .3 2 .266 7.01 .284 .25763 .263 .265 .276 3 .25 6.4 .259 .22942 .244 .245 .252 4 .234 5.89 -.238 .20431 .225 .225 .232 5 .219 5.38 .22 .18194 .207 .205 .212 6 .203 4.88 .203 .16202 .192 .19 .192 7 .188 4.47 .18 .14428 .177 .175 .176 8 .172 4.06 .165 .12849 .162 .16 .16 9 .156 3.66 .148 .11443 .148 .145 .144 10 .141 3.26 .134 .10189 .135 .13 .128 11 .125 2.95 .12 .09074 .12 .1175 .116 12 .109 2.64 .109 .08081 .105 .105 .104 13 .094 2.34 .095 .07196 .092 .0925 .092 14 .078 2.03 .083 .06408 .08 .08 .08 15 .07 1.83 .072 .05707 .072 .07 .072 16 .0625 1.63 .065 .05082 .063 .061 .064 17 .0563 1.42 .058 .04526 .054 .0525 .056 18 .05 1.22 .049 .0403 .047 .045 .048 19 .0438 1.01 .042 .03589 .041 .04 .04 20 .0375 .91 .035 .03196 .035 .035 .036 - 21 .0344 .81 .032 .02846 .032 .031 .032 22 .0313 .71 .028 .02535 .028 .028 .028 23 .0281 .61 .025 .02257 .025 .025 .024 24 .025 .56 .022 .0201 .023 .0225 .022 25 .0219 .51 .02 .0179 .02 .02 .02 26 .0188 .45 .018 .01594 .018 .018 .018 27 .0172 .42 .016 .01419 .017 .017 .0164 28 .0156 .38 .014 .01264 .016 .016 .0148 29 .0141 .35 .013 .01126 .015 .015 .0136 30 .0125 .31 .012 .01002 .014 .014 .0124 31 .0109 .29 .01 .00893 .0135 .013 .0116 32 .0101 .27 .009 .00795 .013 .012 .0108 33 .0094 .25 .008 .00708 .011 .011 .01 34 .0086 .23 .007 .0063 .01 .01 .0092 35 .0078 .21 .005 .00561 .0095 .0095 .0084 36 .007 .19 .004 .005 .009 .009 .0076 37 .0066 .17 .00445 .0085 .0085 .0068 38 .0063 .15 .00396 .008 .008 .006 39 .13 .00353 .0075 .0075 .0052 40 .12 .00314 .007 .007 .0048 41 .11 .0044 42 .10 .004 43 .09 .0036 44 .08 .0032 45 .07 .0028 46 .06 .0024 47 .05 .002 48 .04 .0016 49 .03 .0012 50 .025 .001 291 * Legal standard t Legal standard in Great Britain 292 PROPERTIES OF MATERIALS STANDARD DECIMAL GAUGE* Thickness Weight of Square Foot, Thickness Weight of Square Foot, in Pounds in Pounds Deci- mal Inch Frac- tion Inch Milli- meters Iron Steel Deci- mal Inch Frac- tion Inch Milli- meters Iron Stejel .002 .0508 .08 .082 .060 ft 1.5240 2.40 2.448 .004 .006 *fe .1016 .1524 .16 .24 .163 .245 .065 .070 1 1.6510 1.7780 2.60 2.80 2.652 2.856 .008 nv .2032 .32 .326 .075 1.9050 3.00 3.060 .010 TI .2540 .40 .408 .080 5\ 2.0320 3.20 3.264 012 Tffff .3048 .48 .490 .085 17 2.1590 3.40 3.468 !014 .016 yjff .3556 .4064 .56 .64 .571 .653 .090 .095 t 2.2860 2.4130 3.60 3.80 3.672 3.876 .018 9 .4572 .72 .734 .100 2.5400 4.00 4.080 .020 1 .5080 .80 .816 .110 2.7940 4.40 4.488 .022 I? .5588 .88 ,898 .125 3.1750 5.00 5.100 .025 .028 i .6350 .7112 1.00 1.12 1.020 1.142 .135 .150 * 3.4290 3.8100 5.40 6.00 5.508 6.120 .032 .8128 1.28 1.306 .165 fijtg 4.1910 6.60 6.732 .036 fl.' .9144 1.44 1.469 .180 & 4.5720 -7.20 7.344 .040 '.i i 1.0160 1.60 1.632 .200 i 5.0800 8.00 8.160 .045 a 1.1430 1.80 1.836 .220 il 5.5880 8.80 8.976 .050 15 1.2700 2.00 2.040 .240 6.0960 9.60 9.792 .055 ft 1.3970 2.20 2.244 .250 6.3500 10.00 10.200 * The weights per square foot of sheet metal given in this table are based on a weight of 480 Ib. per cu. ft., for iron and one of 489.6 Ib. per cu. ft. for steel. MISCELLANEOUS TABLES WEIGHT OF WROUGHT-IRON BOLTHEADS, NUTS, AND WASHERS Diameter of Bolt Inches Hexagon Heads and Nuts Per Pair Square Heads and Nuts Per Pair Round Washers Per Pair 20 to 1 Ib. 16 to lib. 20 to 1 Ib. 10 to 1 Ib. 81 to 1 Ib. 10 to 1 Ib. 5 to 1 Ib. 4| to 1 Ib. 5 to 1 Ib. 2f to 1 Ib. 2i to 1 Ib. 3 to 1 Ib. 2 to 1 Ib. .56 Ib. .63 Ib. .77 Ib. .88 Ib. .77 Ib. 1 1.25 Ib. 1.31 Ib. 1.25 Ib. 1 \ 1.75 Ib. 2.10 Ib. 1.75 Ib. 1 2.13 Ib. 2.56 Ib. 2.25 Ib. 1 3.00 Ib. 3.60 Ib. 3.25 Ib. 1 3.75 Ib. 4.42 Ib. 4.25 Ib. 1 \ 4.75 Ib. 5.70 Ib. 5.25 Ib. 1 i 5.75 Ib. 7.00 Ib. 6.50 Ib. ll 7.27 Ib. 8.72 Ib. 8.00 Ib. 2 8.75 Ib. 10.50 Ib. 9.60 Ib. PROPERTIES OF MATERIALS 293 WEIGHTS OF SHEETS AND PLATES OF STEEL, WROUGHT IRON, COPPER, AND BRASS (Cambria Steel Co) American, or Brown & Sharpe, Gauge Number Thickness Inch Weight Per Square Foot, in Pounds Steel Iron Copper Brass 0000 .460000 18.7680 18.4000 20.8380 19,6880 000 .409642 16.7134 16.3857 18.5568 17.5327 00 .364796 14.8837 14.5918 16.5253 15.6133 .324861 13.2543 12.9944 14.7162 13.9041 1 .289297 11.8033 11.5719 13.1052 12.3819 2 .257627 10.5112 10.3051 11.6705 11.0264 3 .229423 9.3605 9.1769 10.3929 9.8193 4 .204307 8.3357 8.1723 9.2551 8.7443 5 .181940 7.4232 7.2776 8.2419 7.7870 6 .162023 6.6105 6.4809 7.3396 6.9346 7 .144285 5.8868 5.7714 6.5361 6.1754 8 .128490 5.2424 5.1396 5.8206 5.4994 9 .114423 4.6685 4.5769 5.1834 4.8973 10 .101897 4.1574 4.0759 4.6159 4.3612 / 11 .090742 3.7023 3.6297 4.1106 3.8838 12 .080808 3.2970 3.2323 3.6606 3.4586 13 .071962 2.9360 2.8785 3.2599 3.0800 14 .064084 2.6146 2.5634 2.9030 2.7428 15 .057068 2.3284 2.2827 2.5852 2.4425 16 .050821 2.0735 2.0328 - 2.3022 2.1751 17 .045257 1.8465 1.8103 2.0501 1.9370 18 .040303 1.6444 1.6121 1.8257 1.7250 19 .035890 1.4643 1.4356 1.6258 1.5361 20 .031961 1.3040 1.2784 1.4478 1.3679 21 .028462 1.1612 1.1385 1.2893 1.2182 22 .025346 1.0341 1.0138 1.1482 1.0848 23 .022572 .92094 .90288 1.0225 .96608 24 .020101 .82012 .80404 .91058 .86032 25 .017900 .73032 .71600 .81087 .76612 26 .015941 .65039 .63764 .72213 .68227 27 .014195 .57916 .56780 .64303 .60755 28 .012641 .51575 .50564 .57264 .54103 29 .011257 .45929 .45028 .50994 .48180 30 .010025 .40902 .40100 .45413 .42907 31 .008928 .36426 .35712 .40444 .38212 32 .007950 .32436 .31800 .36014 .34026 33 .007080 .28886 .28320 .32072 .30302 34 .006305 .25724 .25220 .28562 .26985 35 .005615 .22909 .22460 .25436 .24032 36 .005000 .20400 .20000 .22650 .21400 37 .004453 .18168 .17812 .20172 .19059 38 .003965 .16177 .15860 .17961 .16970 39 .003531 .14406 .14124 .15995 .15113 40 .003144 .12828 .12576 .14242 .13456 204 PROPERTIES OF MATERIALS WEIGHT OF CAST-IRON PIPE PER FT., IN POUNDS* DiaTYi Thickness of Pipe, in Inches -L/icirn- eter of Pipe TnrVif><; 1 t i I ! * 1 It U H H H 2 incnes Weight of Pipe, in Pounds 1 3.07 5.07 7.38 11 3.69 6.00 8.61 if 4.30 6.92 9.84 if 4.92 7.84 11.10 2 5.53 8.76 12.30 16.2 2i 6.15 9.69 13.50 17.7 2i 6.76 10.60 14.80 19.2 24.0 2f 7.37 11.50 16.00 20.8 25.9 3 7.98 12.50 17.20 22.3 27.7 33.4 31 9.21 14.30 19.70 25.4 31.4 37.7 4 10.30 16.10 22.20 28.5 35.1 42.0 41 11.70 18.00 24.60 31.5 38.8 46.3 - 5 12.90 19.80 27.10 34.6 42.5 50.6 5* 14.20 21.70 29.50 37.7 46.1 54.9 6 15.40 23.50 32.00 40.8 49.8 59.2 68.9 6i 16.60 25.40 34.50 43.8 53.5 63.5 73.8 84.4 7 17.80 27.20 36.90 46.9 57.2 67.8 78.7 89.4 7i 19.10 29.10 39.40 50.0 60.9 72.1 83.7 95.5 108 8 20.30 30.90 41.80 53.1 64.6 76.4 88.6 101.0 114 127 8| 21.50 32.80 44.30 56.1 68.3 80.7 93.5 107.0 120 134 148 9 22.80 34.60 46.80 59.2 72.0 85.1 98.4 112.0 126 140 155 9* 24.00 36.40 49.20 62.3 75.7 89.3 103.0 118.0 132 147 163 10 25.10 38.30 51.70 65.3 79.4 93.6 108.0 123.0 138 164 170 202 11 27.60 42.00 56.60 71.5 86.7 102.0 118.0 134.0 151 168 185 220 12 30.00 45.70 61.50 77.7 94.1 111.0 128.0 145.0 163 181 199 237 275 13 32.50 49.40 66.40 83.8 102.0 120.0 138.0 156.0 175 195 214 254 294 14 35.00 53.10 71.40 89.4 109.0 128.0 148.0 168.0 188 208 229 271 314 15 37.40 56.70 76.30 96.1 116.0 137.0 158.0 179.0 200 222 244 289 334 16 39.10 60.40 81.20 102.0 124.0 145.0 167.0 190.0 212 235 258 306 353 17 42.30 64.10 86.10 108.0 131.0 154.0 177.0 201.0 225 249 273 323 373 18 44.80 67.80 91.00 115.0 139.0 163.0 187.0 212.0 237 262 288 340 393 19 47.30 71.50 96.00 121.0 146.0 171.0 197.0 223.0 249 276 303 357 412 20 49.70 75.20 101.00 127.0 153.0 180.0 207.0 234.0 261 289 317 375 432 21 52.20 78.90 106.00 133.0 161.0 188.0 217.0 245.0 274 303 332 392 452 22 54.60 82.60 111.00 139.0 168.0 196.0 227.0 256.0 286 316 347 409 471 23 57.10 86.30 116.00 145.0 175.0 206.0 236.0 267.0 298 330 362 426 491 24 59.60 89.90 121.00 152.0 183.0 214.0 246.0 278.0 311 343 375 444 511 25 62.00 93.60 126.00 158.0 190.0 223.0 256.0 289.0 323 357 391 461 531 26 64.50 97.30 131.00 164.0 198.0 231.0 266.0 300.0 335 370 406 478 550 27 66.90 101.00 135.00 170.0 205.0 240.0 276.0 311.0 348 384 421 495 570 28 69.40 105.00 140.00 176.0 212.0 249.0 286.0 323.0 360 397 436 512 590 29 71.80 109.00 145.00 182.0 220.0 257.0 295.0 334.0 372 411 450 530 609 30 74.20 112.00 150.00 188.0 227.0 266.0 305.0 345.0 384 424 465 547 629 * These weights are for plain pipe. For hautboy pipe, add 8 in. in length for each joint. For copper, add |; for lead, f; for welded iron, ^. PROPERTIES OF MATERIALS 295 CONTENTS OF CYLINDERS OR PIPES FOR 1 FT. IN LENGTH* DIAMETERS IN INCHES $ fj| ^ --d "o.c.S % | *1l i*i 8S.sf ff -S Jdw^ iUrf'S 1 1 g'Sfe g.^W'd 4> > J 1 G Q 5 wi & sfS'S's S rtQ rt |^a5 cJ C'g Q~ s .s O c3iD **!*! s w p .s ^5 e ^l j .0208 .0417 .0025 .0102 .02122 .08488 5 5i .4167 .4583 1.020 1.234 8.488 10.270 1 .0625 .0230 .19098 6 .5000 1.469 12.223 I* .0833 .0408 .33952 6* .5417 1.724 14.345 H .1042 .0638 .53050 r .5833 1.999 16.636 H .1250 .0918 .76392 .6250 2.295 19.098 11 .1458 .1249 1.0398 8 2 .6667 2.611 21.729 2* .1667 .1632 1.3581 8i .7083 2.948 24.530 .1875 .2066 1.7188 9 .7500 3.305 27.501 2| .2083 .2550 2.1220 9i .7917 3.682 30.641 21 .2292 .3085 2.5676 10 .8333 4.080 33.952 3 .2500 .3672 3.0557 10 1 .8750 4.498 37.432 .2917 .4998 4.1591 11 .9167 4.937 41.082 4* .3333 .6528 5.4323 1H .9583 5.396 44.901 .3750 .8263 6.8750 12 1.0000 5.875 48.891 DIAMETERS IN FEET H 1.25 9.18 76.392 10 10.00 587.6 4,889.12 li 1.50 13.22 110.00 10| 10.50 647.7 5,404.24 li 1.75 '17.99 149.73 11 11.00 710.9 5,915.84 2 2.00 23.50 195.56 HI 11.50 777.0 6,485.72 2i 2.25 29.74 247.51 12 846.1 7,040.00 2$ 2.50 36.72 305.57 13 992.8 8,710.00 2f 2.75 44.43 369.74 14 1,152.0 10,096.00 3 3.00 52.88 440.00 15 1,322.0 11,000.50 3J 3.25 65.28 544.37 16 1,504.0 12,516.00 3i 3.50 71.97 631.00 17 1,698.0 14,166.00 3| 3.75 82.62 687.53 18 1,904.0 15,841.00 4 4.00 94.0 782.24 19 2,121.0 17,691.00 4i 4.25 106.1 885.40 20 2,350.0 19,556.50 4i 4.50 119.0 990.04 21 2,591.0 21,617.00 4| 4.75 132.5 ,105.71 22 2,844.0 23,663.00 5 5.00 146.9 ,222.28 23 3,108.0 25,943.00 5J 5.25 161.9 ,351.06 24 3,384.0 28,160,00 5| 5.50 177.7 ,478.96 25 3,672.0 30,557.00 5f 5.75 194.3 ,621.43 26 3,971.0 34,840.00 6 6.00 211.5 ,760.00 27 4,283.0 35,641.00 6i 6.25 229.5 1,915.18 28 4,606.0 40,384.00 6i 6.50 248.2 2,177.48 29 4,941.0 41,117.00 6f 6.75 267.7 2,233.96 30 5,288.0 44,002.00 7 7.00 287.9 2,524.00 31 5,646.0 46,984.00 7i 7.50 330.5 2,750.12 32 6,017.0 50,064.00 8 SAM) 376.0 3.128.96 33 6,398.0 53,242.00 8i 8.50 424.5 3,541.60 34 6,792.0 56,664.00 9 9.00 475.9 3,960.16 35 7,197.0 59,891.50 9i 9.50 530.2 4,422.84 36 7,614.0 63,364.00 * The contents of pipes or cylinders in gallons or pounds are to each other as the squares of their diameters. Thus, a pipe 9 ft. in diameter will contain 9 times as much as a 3-ft. pipe, or 4 times as much as a 4^-ft. pipe. 296 PROPERTIES OF MATERIALS STANDARD DIMENSIONS OF WROUGHT-IRON WELDED PIPES u u ll ^ M 1 1 1 1 1 !3.g .s ctf S& J 8 Sg g a w P c #8 w 8 g .s & 2J| rt w S| ll HM JZ sl 13 a ll U 11 13 ^2 .1*3 ^ 0,3 v >> 2 jj 0) H "3 *3 >,- "S "' I| w Jj 1|| sl II H 1 J .(J 4> 3 ||| 1J 1 -SS 3 1* w h Q* h Q h Q h Q h Q 1.05 .3457 3.25 5.827 5.45 21.22 7.65 49.53 9.85 93.18 1.10 .3884 3.30 6.054 5.50 21.71 7.70 50.34 9.90 94.37 1.15 .4340 3.35 6.285 5.55 22.20 7.75 51.16 9.95 95.56 1.20 .4827 3.40 6.523 5.60 22.70 7.80 51.99 10.00 96.77 1.25 .5345 3.45 6.765 5.65 23.22 7.85 52.83 10.05 97.98 1.30 .5896 3.50 7.012 5.70 23.74 7.90 53.67 10.10 99.20 1.35 .6480 3.55 7.266 5.75 24.26 7.95 54.53 10.15 100.43 1.40 .7096 3.60 7.524 5.80 24.79 8.00 55.39 10.20 101.67 1.45 .7747 3.65 7.788 5.85 25.33 8.05 56.26 10.25 102.92 1.50 .8432 3.70 8.058 5.90 25.87 8.10 57.14 10.30 104.18 1.55 .9153 3.75 8.332 5.95 26.42 8.15 58.03 10.35 105.45 .60 .9909 3.80 8.613 6.00 26.98 8.20 58.92 10.40 106.73 .65 1.0700 3.85 8.899 6.05 27.55 8.25 59.82 10.45 108.02 .70 1.1530 3.90 9.191 6.10 28.12 8.30 60.73 10.50 109.31 .75 1.2400 3.95 9.489 6.15 28.70 8.35 61.65 10.55 110.62 .80 1.3300 4.00 9.792 6.20 29.28 8.40 62.58 10.60 111.94 .85 1.4240 4.05 10.100 6.25 29.88 8.45 63.51 10.65 113.26 .90 1.5220 4.10 10.410 6.30 30.48 8.50 64.45 10.70 114.60 .95 1.6250 4.15 10.730 6.35 31.09 8.55 65.41 10.75 115.94 2.00 1.7310" 4.20 11.060 6.40 31.71 8.60 66.37 10.80 117.29 2.05 1.8410 4.25 11.390 6.45 32.33 8.65 67.34 10.85 118.65 2.10 1.9550 4.30 11.730 6.50 32.96 8.70 68.32 10.90 120.02 2.15 2.0740 4.35 12.070 6.55 33.60 8.75 69.30 10.95 121.41 2.20 2.1960 4.40 12.420 6.60 34.24 8.80 70.30 11.00 122.81 2.25 2.3230 4.45 12.780 6.65 34.89 8.85 71.30 11.05 124.21 2.30 2.4550 4.50 13.140 6.70 35.56 8.90 72.31 11.10 125.61 2.35 2.5900 4.55 13.510 6.75 36.23 8.95 73.33 11.15 127.03 2.40 2.7300 4.60 13.890 6.80 36.89 9.00 74.36 11.20 128.45 2.45 2.8750 4.65 14.270 6.85 37.58 9.05 75.40 11.25 129.90 2750 3.0240 4.70 14.650 6.90 38.27 9.10 76.44 11.30 131.35 2.55 3.1770 4.75 15.040 6.95 38.96 9.15 77.49 11.35 132.81 '2. (30 3.3350 4.80 15.440 7.00 39.67 9.20 78.55 11.40 134.27 2.65 3.4980 4.85 15.850 7.05 40.38 9.25 79.63 11.45 135.75 2.70 3.6660 4.90 16.260 7.10 41.10 9.30 80.71 11.50 137.23 2.75 3.8380 4.95 16.680 7.15 41.83 9.35 81.80 11.55 138.73 2.80 4.0140 5.00 17.110 7.20 42.56 9.40 82.90 11.60 140.23 2.85 4.1960 5.05 17.540 7.25 43.30 9.45 84.01 11.65 141.75 2.90 4.3820 5.10 17.970 7.30 44.06 9.50 85.12 11.70 143.28 2.95 4.5740 5.15 18.420 7.35 44.82 9.55 86.24 11.75 144.82 3.00 4.7700 5.20 18.870 7.40 45.58 9.60 87.37 11.80 146.36 3.05 4.9710 5.25 19.320 7.45 46.36 9.65 88.52 11.85 147.91 3.10 5.1780 5.30 19.790 7.50 47.14 9.70 89.67 11.90 149.48 o.l5 5.3880 5.35 20.260 7.55 47.92 9.75 90.83 11.95 151.05 3.20 5.6050 5.40 20.730 7.60 48.72 9.80 92.00 12.00 152.64 *1 cu. ft. contains 7.48 U. S. gal.; 1 U. S. gal. weighs 8.34 Lb. 312 HYDRAULICS in which Q = quantity, in cut h = '. feet per minute; face of the water is unaffected by the flow through the notch. The distance a, subtracted from the total depth of the notch H, gives the head h of the water passing over the notch. The discharge, in cubic feet per second, may be found by the formula = .306VP= ubic head, in inches. The accompanying table gives the discharge, in cubic feet per minute, through a right-angled V notch, as shown in Fig. 1, for heads varying from 1.05 in. to 12 in. Gauging by Weirs. A weir is an obstruction placed across a stream for the purpose of diverg- ing the water so as to make it flow through a desired channel, which may be a notch or opening in the weir itself. The term usually ap- _Ji plies to rectangular notches in z^^=: which the water touches only the bottom and ends, the opening being a notch without any upper %zggp3!gH:3 edge. Weirs are of two general classes: weirs with end contractions, p g ' **' Fig. 2 (a) , and weirs without end contractions, as in (6). The crest and edges of the weir with end contractions should be sharp, as shown in (c) and (J). The head of water H producing the flow over the weir should be measured at a sufficient distance from the crest to avoid the effects of the curve of the surface as it flows over the crest. The water above the weir should be motionless, or if it has any perceptible current toward the weir, this should be determined and taken into account in the formula. Fig. 3 illus- trates a weir constructed ~ across a small stream for measuring its flow. The head is measured from the stake some distance back of the weir, the top of the stake being level with the crest of the weir B. The discharge over the weir may be calculated from the following formula: Let 1 = length of weir, in feet; # = head, in feet; v = velocity with which water approaches weir, in feet; h = head equivalent to velocity with which water approaches weir; e = coefficient of discharge; Q = theoretic discharge, in cubic feet per second; Q' = actual discharge, in cubic feet per second. For weirs with end contractions and a velocity of approach, the actual discharge is Where the water has no velocity of approach, Q' = 5.347 C/V7/3 For weirs without end contractions, but with a velocity of approach, the actual discharge is = 5.347 cl p IG 3 Where the water has no velocity of approac Q' = 5.347 cl^l~H* The velocity with which the water approaches the weir may be found by determining the approximate discharge from the stream without any allowance for velocity of approach, and then dividing this discharge, in cubic feet per HYDRAULICS 313 second, by the area of the stream, in square feet, where it approaches the weir, which will give the velocity of approach, in feet per second. Having obtained the value of v, the equivalent head h may be found by the formula fc = . 01555^2 As v is small in a properly constructed weir, it is usually neglected unless great accuracy is required. The values of coefficients of discharge, as determined from experiments, for weirs with end and for weirs without end contractions are given in the accompanying tables. In the first two tables, the values of the coefficients are given in feet and tenths. When only a close approximatioh is required, it is desired to take all of the measurement in feet and inches. The third table should not be used unless the length of the crest is at least three or four times the depth of water passing over the weir, for if this is not the case, there will be serious errors caused by end contractions. COEFFICIENT OF DISCHARGE FOR WEIRS WITH END CONTRACTIONS Length of Weir, in Feet Effective Head .66 1 2 3 5 10 19 Feet 1 Value of Coefficient .10 .632 .639 .646 .652 .653 .655 .656 .15 .619 .625 .634 .638 .640 .641 .642 .20 .611 .618 .626 .630 .631 .633 .634 .25 .605 .612 .621. .624 .626 .628 .629 .30 .601 .608 .616 .619 .621 .624 .625 .40 .595 .601 .609 .613 .615 .618 .620 .50 .590 .596 .605 .608 .611 .615 .617 .60 .587 .593 .601 .605 .608 .613 .615 .70 .590 .598 .603 .606 .612 .614 Qf\ .595 .600 .604 .611 .613 .90 .592 .598 .603 .609 .612 1.00 .590 .595 .601 .608 .611 1.20 .585 .591 .597 .605 .610 1.40 .580 .587 .594 .602 .609 1.60 .582 .591 .600 .607 COEFFICIENT OF DISCHARGE FOR WEIRS WITHOUT END CONTRACTIONS Length of Weir, in Feet Effective Head Feet 19 10 7 5 4 3 2 Value of Coefficient .10 .657 .658 .658 .659 .15 .643 .644 .645 .645 .647 .649 .652 .20 .635 .637 .637 .638 .641 .642 .645 25 .630 .632 .633 .634 .636 .638 .641 .30 .626 .628 .629 .631 .633 .636 .639 .40 .621 .623 .625 .628 .630 .633 .636 .50 .619 .621 .624 .627 .630 .633 .637 .60 .618 .620 .623 .627 .630 .634 .638 .70 .618 .620 .624 .628 .631 .635 .640 .80 .618 .621 -.625 .629 .633 .637 .643 .90 .619 .622 .627 .631 .635 .639 645 1.00 .619 .624 .628 .633 .637 .641 648 1.20 .620 .626 .632 .636 .641 .646 1.40 .^22 .629 .634 .640 .644 1.60 .623 .631 .637 .642 .647 314 HYDRAULICS DISCHARGE PER MINUTE FOR EACH INCH IN LENGTH OF WEIR FOR DEPTHS FROM 1-8 IN. TO 25 IN. Depth of Water, in Inches i i 1 i ! I I Discharge per Inch of Length per Minute, in Cubic Feet .01 .05 .09 .14 .20 .26 .33 1 .40 .47 .55 .65 . .74 .83 .93 1.03 2 1.14 1.24 1.36 1.47 1.59 1.71 1.83 1.96 3 2.09 2.23 2.36 2.50 2.63 2.78 2.92 3.07 4 3.22 3.37 3.52 3.68 3.83 3.99 4.16 4.32 5 4.50 4.67 4.84 5.01 5.18 5.36 5.54 5.72 6 5.90 6.09 6.28 6.47 6.65 6.85 7.05 7.25 7 7.44 7.64 7.84 8.05 8.25 8.45 8.66 8.86 8 9.10 9.31 9.52 9.74 9.96 10.18 10.40 10.62 9 10.86 11.08 11.31 11.54 11.77 12.00 12.23 12.47 10 12.71 13.95 13.19 13.43 13.67 13.93 14.16 14.42 11 14.67 14.92 15.18 15.43 15.67 15.96 16.20 16.46 12 16.73 16.99 17.26 17.52 17.78 18.05 18.32 18.58 13 18.87 19.14 19.42 19.69 19.97 20.24 20.52 20.80 14 21.09 21.37 21.65 21.94 22.22 22.51 22.79 23.08 15 23.38 23.67 23.97 24.26 24.56 24.86 25.16 25.46 16 25.76 26.06 26.36 26.66 26.97 27.27 27.58 27.89 17 28.20 28.51 28.82 29.14 29.45 29.76 30.08 30.39 18 30.70 31.02 31.34 31.66 31.98 32.31 32.63 32.96 19 33.29 33.61 33.94 34.27 34.60 34.94 35.27 35.60 20 35.94 36.27 36.60 36.94 37.28 37.62 37.96 38.31 21 38.65 39.00 39.34 39.69 40.04 40.39 40.73 41.09 22 41.43 41.78 42.13 42.49 42.84 43.20 43.56 43.92 23 44.28 44.64 45.00 45.38 45.71 46.08 46.43 46.81 24 47.18 47.55 47.91 48.28 48.65 49.02 49.39 49.76 CONVERSION FACTORS Cubic Feet Into Gallons. 1 cu. ft. = 1,728 cu. in. = 1,728-^-231 gal. = 7.4805194 gal. Gallons Into Cubic Feet. 1 U. S. liq. gal. = 231 cu. in. = 23 1-5-1, 728 cu. ft. = .133680555 cu. ft Feet per Second Into Miles per Hour. 1 ft. per sec. = 3,600 ft. per hr. -=*. ormi. perhr. Miles per Hour Into Feet per Second. 1 mi. per hr. = 5,280 ft. per hr. = , or if feet per sec. Second-Feet per Day Into Gallons. 1 sec.-ft., or 7.4805194 gal. per sec. for 1 da., or 86,400 sec. = 646,316.87616 gal. Millions of Gallons Into Second-Feet per Day. 1,000,000 gal. per 24 hr. ~1 728X86400 CU * **' per Se " Or 1>5472286 sec - ft - Second-Feet per Day Into Acre-Feet. 1 sec.-ft. flow for 1 da. = 86,400 cu. ft. = 86,400 + 43,560 = 1.983473 A.-ft. Acre-Feet Into Second-Feet Flow for 24 Hours. 1 A.-ft. each 24 hr. = 43,560 cu. ft. each 86,400 sec. = 43 ,560-^86,400, or fflt sec.-ft. flow for 24 hr. Acre-Feet Into Gallons. 1 A.-ft. = 43,560 cu. ft. (43.560X 1,728) -h 231 = 325,851.428 gal. Millions of Gallons Into Acre-Feet. 1,000,000 U. S. liq. gal., or 231,000,000 cu. in. - 133,680.555 cu. ft. = 133,680.555^-43,560 = 3.0688832 A.-ft. HYDRAULICS 315 Second-Feet Into Minute Gallons. 1 cu. ft. contains 1,728 cu. in.; 1 gal. has a capacity of 231 cu. in.; 1 sec.-ft. equals [(1,728-4- 231) X 60] gal. per min. = 448.831164 min.-gal. Minute-Gallons Into Second-Feet. 1 gal. contains 231 cu. in.; 1 cu. ft. con- tains 1,728 cu. in.; 1 gal. per min. equals [ (231-5-1,728)-^ 60] sec.-ft., = .0022280092 sec.-ft. FLOW OF WATER IN OPEN CHANNELS Ditches. In the case of hydraulic mining and irrigation, water is usually conveyed through ditches. The ditch line should be carefully surveyed and all brush and trees removed, and the underbrush cut away and burned, before beginning to excavate the ditch. The form of ditch and its grade will depend largely on the amount of water to be conveyed and the character of the soil in the section under consideration. As a general rule, the average flow of water in a ditch should not be less than 2 ft. per sec., and under most circumstances should not exceed 4 ft., though in rare cases where the formation is suitable, mean velocities of 5 ft. per sec. are employed. Sand will deposit from a current flowing at the rate of 1 j ft. per sec., and if the current does not have a velocity of at least 2 ft. per sec., vegetation is liable to block the ditch line. The following letters will be used in the formulas for determining the various factors relating to ditches: h = difference in level between ends of canal or ditch, or between two points under consideration; / = horizontal length of portion of canal or ditch under consideration; s = slope = ratio j = sine of slope ; a = area of water cross-section in square feet; p = wet perimeter = portion of outline of cross-section of stream in contact with channel, in feet; r = hydraulic radius, or hydraulic mean depth = ratio -; c' = coefficient, depending on nature of surface of ditch; c = coefficient depending on nature of surface of ditch, as determined by Kutter's formula; = mean velocity of flow, in feet per second; v' = surface velocity of a stream; v b = bottom velocity of a stream; x = bottom or one side of a section the form of which is one-half a regular hexagon, in feet; Q = quantity of water flowing, in cubic feet per second; n = coefficient of roughness in Kutter's formula. Safe Bottom Velocity. The bottom velocity of a stream may be obtained from the average velocity by the formula v b = v- 10.87 Vrs The accompanying table gives values of safe bottom and mean velocities, corresponding with certain materials, as given by Ganguillet and Kutter: SAFE BOTTOM AND MEAN VELOCITIES OF STREAMS Material of Channel Safe Bottom Velocity v b Feet per Second Mean Velocity v Feet per Second Soft brown earth Soft loam .249 .499 .328 656 Sand 1.000 1 312 Gravel 1.998 2.625 Pebbles 2.999 3.938 Broken stone, flint Conglomerate, soft slate Stratified rock Hard rock 4.003 4.988 6.006 10009 5.579 6.564 8.204 13 127 316 . HYDRAULICS Resistance of Soils to Erosion by Water. The following resistances of various soils to erosion by water have been selected from the experiments of W. A. Burr: Soil Feet per Second Pure sand resists erosion by flow 9f ..................... 1.10 Sandy soil. 15% clay, resists erosion by flow of .......... 1.20 Sandy loam, 40% clay, resists erosion by flow of ........ 1.80 Loamy soil, 65% clay, resists erosion by flow of .......... 3.00 Clay loam, 85% clay, resists erosion by flow of .......... 4.80 Agricultural clay, 95% clay, resists erosion by flow of ..... 6.20 Clay, resists erosion by flow of ........................ 7.35 Carrying Capacity of Ditches. Ditches should never be run full, but should be constructed large enough so that they will carry the desired amount of water when from three-fourths to seven-eighths full. For any given cross- section, the greatest flow will be attained when the hydraulic radius or hydraulic mean depth is equal to one-half of the actual depth of the channel. The cross-section of a ditch or conduit that has the greatest possible carrying capac- ity is a half circle, and the nearest practical approach to this is a half hexagon. Knowing the cross-section of a ditch, its dimensions may be found by the formula: As the obtuse angle between the side and bottom of the ditch is 120, the form can be easily laid off. The carrying capacity of ditches generally increases after they have been in use some time, as the ditch becomes lined with a fine scum that closes the pores in the soil and prevents leakage; this may increase the amount by as much as 10%. Grade. The grade of the ditch must be sufficient to create the desired velocity of flow, and depends largely on the character of the material com- posing the surface of the ditch. If the surface is smooth, as, for instance, where the ditch is cut through clay or is lined with masonry, the grade can be considerably less than where the surface is rough, or when cut through coarse gravel or when lined with rough stone. In mountainous countries, where the ground is hard, deep narrow ditches with steep grades are gener- ally preferred to larger channels with gentle slopes, as the cost of excavation is considerably less; but steep grades and narrow ditches are suitable only when the banks can resist the rapid flow. In California, grades of from 16 to 20 ft. per mi. are used, and 10 ft. per mi. is quite common. Water channels of a uniform cross-section should have a uniform grade; otherwise, the flow will be checked in places, which will result in deposits of sand or silt in some portions of the ditch, which are liable to cause the banks to be overflowed and the ditch to be ultimately destroyed. When designing any given ditch, the grade is generally assumed to correspond to the formation of the country and the velocity figured from the grade. In case v is found to be so great that it will cut the banks, it will be necessary either to reduce the grade or to change the form of the ditch so as to reduce the velocity. Ditch Banks, when possible, should be composed of solid material, but when necessary to use excavated material care must be taken to see that the material is so placed as to avoid settling and cracking as much as possible. All stumps, roots, etc. should be separated from the material to be used for embankments. If artificial banks are necessary, they should be built of masonry if the expense is not too great ; or, the water may be carried across depressions in pipes or flumes. When the character of the material through which the ditch is con- structed is not sufficiently firm to resist the desired current vetocity, it is neces- sary to line the ditch. In some locations the ditches are simply smoothed on the inside and lined with from f in. to 1 in. of cement mortar, made up of Portland cement and sharp sand. In other cases, they are lined with dry stonework laid up in order and carefully bonded together. Sometimes the stonework is pointed with cement or mortar on the inside, so as to present a more uniform surface to the flow. In other cases, the sides are simply revetted with stone. Influence of Depth on Ditch. The depth of the flow in a ditch has consider- able influence on the scouring or eroding of the bottom and the banks, owing to the fact that a much greater average velocity can be attained in a deep stream than in a shallow stream, without causing an excessive velocity of the water in contact with the wet perimeter. For this reason, in cases where banks will stand it, it is best to use narrow deep ditches rather than wide flat HYDRAULICS 317 ditches, though each location has to be treated in accordance with its own special conditions, and no general rule can be laid down. Measuring the Flow of Water in Channels. The laws for the resistance to the flow may be expressed by the relation ha = c'lpv 2 ; or VS3- If c \/ , the formula becomes The coefficient c is usually found by means of Kutter's formula, one form of which is as follows: 23+ l +; 00155 The values for n, the coefficient of roughness under various conditions, are given in the accompanying table: COEFFICIENT OF ROUGHNESS UNDER VARIOUS CONDITIONS Character of Channel Value of Clean, well-planed timber Clean, smooth, glazed iron, and stoneware pipes Masonry, smoothly plastered with cement, and for very clean, smooth, cast-iron pipe Unplaned timber, ordinary cast-iron pipe, and selected pipe sewers, well laid and thoroughly flushed Rough iron pipes and ordinary sewer pipes, laid under usual conditions Dressed masonry and well-laid brickwork Good rubble masonry and ordinary rough or fouled brickwork . . . Coarse rubble masonry and firm, compact gravel Well-made earth canals in good alinement Rivers and canals in moderately good order and perfectly free from stones and weeds Rivers and canals in rather bad condition and somewhat obstructed by stones and weeds Rivers and canals in bad condition, overgrown with vegetation and strewn with stones and other detritus, according to condition . . . .009 .010 .011 .012 .013 .015 .017 .020 .0225 .025 .030 .035 to .05 As it is quite difficult to obtain the value of c by Kutter's formula, the following three approximate formulas for v are given: For canals with earthen banks, 9r+35 If the ditch is lined with dry stonework, if the ditch is lined with rubble masonry, IQO.OOOr^ 7.3r+6 To find the quantity Q of water flowing through any channel in a given time, multiply the velocity by the area, or Q = av. Flow in Brooks and Rivers. When a stream is so large that it becomes impracticable to employ a weir for measuring its flow, fairly accurate results may be arrived at by determining the velocity of the current at various points 318 HYDRAULICS in a carefully surveyed cross-section of the stream, thus determining both v and o. The greatest velocity of current occurs at a point some distance below the surface, in the deepest part of the channel. When determining the current velocities in the different portions of a stream, it is frequently advantageous to divide the stream into divisions. This may be accomplished by stretching a wire across and tying strings or rags about the wire at various points. The mean velocity of the current between these points can be determined by current meters, or by floats. The points for observation should be chosen where the channel is comparatively straight and the current uniform. Surface' floats may be used, in which case the mean velocity of the point where the float is used may be found as follows: If v' equals the observed velocity, then the mean velocity will be v = .9'. By taking observations of the velocity of the current in each section of a stream, the amount of water flowing may be determined for each separate section. The total amount of water flowing in the stream will be the sum of the amounts in each section. The average velocity of the entire stream may be found by dividing the total amount of water flowing by the total area of the cross-section of the stream. The correction necessary to reduce surface velocity to mean velocity may be made as follows: Measure off nine-tenths of the ordinary distance, and figure the time as though for the full distance. For instance, if only 90 ft. is employed, the time will be taken and the problem figured as though it were 100 ft., because the mean velocity is only nine-tenths of the surface velocity. FLUMES Flumes are used for conveying water when a ditch line would be abnormally long, or when the material to be excavated is very hard. They may be constructed of timber or of metal, but metal flumes are comparatively rare, as piping can be used instead. The line of the proposed flume should be carefully cleared of all standing timber, and the brush burned for at least 20 ft. each side of the flume line to prevent danger from fire. The life of an ordinary flume, which is supported on or constructed of timber, is always short, varying, as a rule, from 10 to 20 yr., depending on whether the flume is allowed to run dry a portion of the year or is always full of water, the care with which it was originally constructed, and the attention paid to repairs. -Grade and Form of Flumes. Flumes are usually set on a much steeper grade than is possible in ditches, the grade frequently being as much as 25 to 30 ft. per mi., and in special cases even more. The result of this is that the carrying capacity of flumes is much greater than that of ditches of the same size. The form of flume depends largely on the material of which it is constructed. Metal flumes may have a semicircular form, while wooden flumes are either rectangular or V-shaped. The former is used almost exclusively for con- veying water, and the latter quite extensively for fluming timber or cord wood from the mountains to the shipping point in the valley. Timber flumes should be so constructed that the water will meet with but small resistance, and the bottom and side should be enclosed in a frame of timbers so braced or secured that there is no possible chance of the sides spreading or lifting from the bottom, and thus causing leakage. As a rule, all mortised-and-tenoned joints | should be avoided in flume con- struction. Fig. 1 shows a tim- ber flume in which no joints are cut; the bottoms of the posts are kept in place by stringers spiked on the sills and the tops are tied together by pieces bolted on. Fig. 2 shows PIG. 1 a construction in which the p IGi 2 posts are let into the sills and supported by diagonal braces. The ties across the top of the posts are also notched to receive the upper ends of the posts. As a rule, these ties are only placed on every third or fourth frame, the diagonal braces being depended on to hold the other posts in place. The joints between the planking may be battened on the inside with strips of $-in. lumber, 4 or 5 in. wide, or the edges HYDRAULICS 319 of the planking may be dressed and painted before they are put together, so as to form a tight joint. Connection With Ditches. Where flumes connect with ditches or dams, the posts for several boxes should be made longer, so that they may receive another sideboard to prevent the water from splashing over the sides. The flume should also be widened out or flared, both at its entry and discharge ends. Where the flume passes through a bank of earth, an outer siding may be nailed on the outside of the posts, to protect the flume from rotting. Trestles. Where flumes are carried on trestles, the individual frames supporting the flume are usually placed on heavy stringers, which in turn are supported upon trestle bents from 12 to 16 ft. apart, the frames supporting the flume being placed about 4 ft. apart. Curves. Where flumes are laid around curves, the outer edge of the flume should be elevated so as to prevent splashing and to cause the flowing water to have a uniform depth across the width of the flume. It is impossible to give any definite rule as to the amount that the outer edge of the flume should be raised, but this is usually accomplished by judging the amount when the flume is first constructed, and correcting this by wedging up after the water is flowing. The individual boxes of the flume may have to be cut into two or three portions on curves, and at times the side planks are sawed partly through, so as to enable them to be bent to the desired curve. Waste Gates. Waste gates should be placed every 5 mi., to empty the flume for repairs, or in case of accident. They are also useful for flushing snow out of a flume. In snowy regions, flumes are frequently protected by sheds over their exposed portions. Flow of Water Through Flumes. As smooth wooden surfaces offer consider- ably less resistance to the flow of water than earth or stone canals, the coeffi- cients must necessarily be somewhat reduced, and the following formula is useful in giving the flow of water through flumes; /100.000i*f \6.6r+0.46 That flumes may have their full carrying capacity, they have to be of sufficient length to get the water in motion, or, as it is technically expressed, "to put the water in train." It is largely on this account that flumes have to be made of a larger cross-section at both the entrance and the exit. In cold countries it may be best to construct the flume narrower than it is deep, as in cold weather the ice in the narrow flume freezes a crust entirely across the surface, thus protecting the water from further action of the elements and frequently prolonging the flow through the flume for several weeks, while wide shallow flumes will not freeze on the surface so quickly, but will freeze in from the bottom and sides until they are practically a solid mass of ice. When a flume is laid on the ground along a bank, it should be laid as close to the bank as possible, so as to protect it from snow or landslides, and so that in the winter the snow will drift in under and behind it, thus preventing the circulation of the air about the flume. This will protect the flume, and may prolong the flow for some time after cold weather sets in. TUNNELS Tunnels are sometimes used for conveying water, in connection with flume or ditch lines. Where a tunnel is unlined, it is best to give the roof the shape of the Gothic arch, because this stands better and resists scaling to a greater extent than the round arch, which usually scales off until it has the form of the Gothic arch. If tunnels are to be used as water conduits, without lining, care should be taken to make the inside of the tunnel as smooth as possible. In some cases, in order to increase the carrying capacity, the tunnel has been lined with wooden-stave pipe, backed with concrete, the pipe requiring no metal bands, but depending on the concrete to keep it in place. When such linings are employed, it is not practicable to have them exposed to the alternate action of the water and the atmosphere; hence, the tunnel should be kept continually full of water. To accomplish this, the tunnel may be dropped below the grade of the ditch or flume line, so that it is always under a slight hydrostatic pressure, and even if the water is turned off from the line, the tunnel will remain fu 1 ! of water, the same as an inverted siphon. Sometimes tunnels are lined with cement, being given either a circular or oval form, or they may have a flat bottom, with flat sides and an arched roof. The cement 320 HYDRAULICS may be placed directly on the country rock composing the walls of the tunnel or the tunnel may be lined with brick or stone, and then cemented on the inside. Flow Through Tunnels. The flow of water through tunnels, when they are only partly filled, is calculated by the formulas for flow in open channels, while in the case of lined tunnels that are run full, the flow is calculated by formulas for calculating the flow through pipes. PIG. 1 FLOW THROUGH PIPES Hydraulic Gradient. If a pipe of uniform cross-section is connected with a reservoir, and water is allowed to discharge through its open end, the pressure on the pipe at any point is equal to the vertical distance from the center of the pipe at that point to an imaginary line, called the hydraulic gradient or hydraulic grade line. This is a line drawn from a point slightly below the surface of the water in the reservoir to the outlet of the pipe, as ab, Fig. 1. The distance from the surface of the water to the point a is equal to the head lost in over- coming the friction at the entrance to the pipe, and is rarely over 1 ft. A pipe laid along the line ab will carry exactly the same amount of water as when laid horizontally, as shown, but there will be practically no pressure tending to burst the pipe at any point along this line; while if it is laid along the line from the point a' (the reservoir being made deeper), it will still deliver exactly the same amount of water, but the pressure tending to burst the pipe will be greatly increased. In order that a pipe may have a maximum discharge, no point in the line must rise above the hydraulic gradient ; it makes no difference in the discharge how far below the gradient it may fall. In Fig. 2, the pipe rises above the hydraulic gradient ac; in this case a new hydraulic gradient ab must be established and the flow calculated for this head. The pipe be simply acts to carry off the water delivered to it at b. If the upper side of the pipe is open at the point b, the water will have no tendency to escape, but, on the contrary, air will probably enter and the pipe flow only partly full from b to c. Flow in Pipes. Darcy, a French engineer, made a series of experiments on different diameters of cast-iron pipe, with different degrees of internal rough- ness, from which he calculated a series of formulas. The fol- lowing are some of these for- mulas, as arranged by the late E. Sherman Gould, C.E..E.M. Darcy found that the character of the inside surface of the pipe played a very important part in its discharge, and he deduced a formula and determined a p IG 2 series of coefficients for it, but Mr. Gould calls attention to the fact that the coefficients for pipes from 8 to 48 in. in diameter practically cancel the numerical factor employed in Darcy 's formula, and that a slightly different factor applies to pipes from 3 to 8 in., so that the following simple formulas, in which the factors given apply, may be obtained: Q = discharge, in cubic feet per second; q = discharge, in U. S. gallons per minute; D diameter of pipe, in feet; d = diameter of pipe, in inches; H = total head, in feet; h = head per 1,000 ft.; V = velocity, in feet per second. HYDRAULICS 321 Pipes Between_3 and 8 In. in Diameter Rough inside surface, Q = .89^~D*h = .89D*TJ'Dh; V = Smooth inside surface, Q = .89 V2ZWz = 1.25D 2 VD/Z; V Pipes Above 8 In. in Diameter Rough inside surface, Q = VZW* = D^T)h; V = 1.27 ^Dh Rough inside surface, d in inches, Q = o7^\/T ^oo \ o Smooth inside surface, Q=lArWi = lAD*^jDh; V = As a rule, it is best to calculate any pipe line by the formula for pipes having a rough internal surface, for if this is not done the results are liable to be disappointing, as all pipes become more or less rough with use. Eytelwein's Formtfia for Delivery of Water in Pipes: D = diameter of pipe, in inches; // = head of water, in feet; L = length of pipe, in feet; W = water discharged per minute, in cubic feet. Hawksley's Formula: G number of gallons delivered per hour; L = length of pipe, in yards; /Z = head of water, in feet; D = diameter of pipe, in inches. *L Neville's General Formula: v velocity, in feet per second; r = hydraulic mean depth, in feet; 5 = sine of inclination, or total fall divided by total length In cylindrical pipes, vX 47. 124<2 2 = discharge per minute, in cubic feet, or vX 293. 7286d 2 = discharge per minute in gallons, d being the diameter of the pipe in feet. Comparison of Formulas. The various formulas for velocity are as follows: R = mean hydraulic depth, in f eet = area -4- wet perimeter = - for circular section of pipe; 5 = sine of slope = y ; v velocity, in feet per second; d = diameter of pipe, in feet; L = length of pipe, in feet; # = head of water, in feet. Prony, v = 97.05 V/J5-. 08 Eytelwein, = Eytelwein, = 108V^5-.13 Hawksley, " ? . Neville, i Darcy, v = C ^RS For the value of C see the following table. The maximum value of C for very large pipes is 113.3. Kutter, v = C ^RS in which C = 322 HYDRAULICS Weisbach, h = ~ ~\v ' " 6 in which /* = head necessary to overcome friction in the pipe; r = mean radius of pipe, in feet; g = gravity = 32.2. . .02L/,, 1 \ , Darcy ' ht T\ l +Wd)2g VALUE OF C IN DARCY'S FORMULA Diameter of Pipes, in Inches 1 2 3 4 5 6 7 8 9 10 12 14 16 18 20 22 24 Value of C. 05 80 93 99 102 103 105 106 107 108 109 109.5 110 110.5 110.7 111 111.5 111.5 Loss of Head in Pipe by Friction. In each 100 ft. in length the loss of head, by friction, in pipes of different diameters, when discharging various quantities of water per minute is given in the accompanying table, which has been prepared by the Pelton Water Wheel Co. O/AOffAAf Of FftlCTIONM. HEADS IN WATCff HPf flf/f 1000 FT. LENGTH. FIG. 3 EXAMPLE. Having 200-ft. head and 600 ft. of 11-in. pipe, carrying 119 cu. ft. of water per minute, what is the effective head? SOLUTION. In right-hand column, under 11-in. pipe, find 119 cu. ft. Opposite this will be found the coefficient of friction for this amount of water, which is .444. Multiplying this by the number of hundred feet of pipe, which HYDRAULICS 323 is 6, gives 2.66 ft., which is the loss of head. Therefore, the effective head is 200 -2.66 = 197.34. The following formula, deduced by William Cox, gives practically the same results as the accompanying table, and will be found useful in many instances: in which F = friction head ; L = length of pipe, in feet; D = diameter of pipe, in inches; V = velocity, in feet per second. The diagram shown in Fig. 3 gives the frictional heads in 1,000 ft. of water pipe. It shows the flow, in gallons per minute, of the common sizes and gives the frictional heads in both feet of water and pounds per square inch. Friction of Knees and Bends. To obtain the friction of knees and bends, the following formulas may be taken as giving close approximate results. It is well to bear in mind that right angles should be avoided whenever possi- ble, and that bends should be made with as large a radius as circumstances will allow. The position of the angle A is shown in Fig. 4. Let A = angle of bend or knee with forward line of direction; V = velocity of water, in feet per second; R = radius of center line of bend; r radius of bore of pipe (or f diameter); K = coefficient for angles of knees; L = coefficient for curvature of bends; // = head of water, in feet, necessary to overcome friction of bends, or knees. FlG 4 (a/ The value of K is as follows for different angles: A... 20 I 40 60 | 80 90 100 120 K .046 [ .139 .364 1 .74 98 1 26 1 86 For bends, Values of L for various ratios of the radius of bend to radius of bore: When -| = K. ' .2 .3 .4 .5 .6 .7 .8 .9 1.0 Circular sec- tion L Rectangular section L . . . .131 .124 .138 .135 .158 .18 .206 .25 .294 .4 .44 .64 .66 1.01 .98 1.55 1.4 2.3 2.0 3.2 RELATIVE QUANTITIES OF WATER DELIVERED IN 24 HOURS, IN 1 HOUR, AND IN 1 MINUTE Gal. in 24 Hr. Gal. in 1 Hr. Gal. in 1 Min. Gal. in 24 Hr. Gal. in IHr. Gal. in 1 Min. Gal. in 24 Hr. Gal. in 1 Hr. Gal. in 1 Min. 2,500,000 2,000,000 1,500,000 1,000,000 950,000 900,000 850,000 800,000 750,000 700,000 104,166.6 83,333.3 62,500.0 41,666.6 39,583.3 37,500.0 35,416.6 33,333.3 31,250.0 29,166.6 1,736.0 1,388.8 1,041.7 694.4 659.7 625.0 590.2 555.5 520.8 486.1 650,000 600,000 550,000 500,000 450,000 400,000 350,000 300,000 250,000 200,000 27,083.3 25,000.0 22,916.6 20,833.3 18,750.0 16,666.6 14,583.3 12,500.0 10,416.7 8,333.3 451.3 416.7 381.9 347.2 312.5 277.7 243.0 208.3 173.6 138.8 150,000 100,000 75,000 60,000 50,000 25,000 20.000 15,000 10,000 5,000 6,250.0 4,166.6 3,125.0 2,500.0 2,083.3 1,041.6 833.3 625.0 416.6 208.3 104.1 69.4 52.1 41.6 34.7 17.3 13.8 10.4 6.9 3.4 324 utw J9d - c> . /0 . c> . <=> . c> . c> . . c> . Cl .' . c >. . c> . c> . . . . c> . c> . c '. c> . jo ssoq 2 ?5 5l CO CO * ! 10 i aad jqooooooo jo ssoq 't^-OOOCOOC^OOOOOO jo ssoq jo ssoq jo ssoq COCOCO^-^^iOiOiO jo ssoq jo ssoq OICO-^COIM' . . . . .. . co-^oooiq'-iiNco-^cDt>-O5q(Nco'Oi>oooq ,_; ^ ^H rH ^ rH ^H rH (N IN ; co oq TJH q t-. T(H N 05 1> co * co IN r^??P^P3?Q^t"r'PO^o< )COl> i-l <5iO0 >o o I-H'-HI-HC^C^W i jo ssoq 's! jo ssoq jo ssoq COOOOt^00< > 00 i-l > ) OOC5< aad jo ssoq I r-( rH rH (M IN (N CO C IO CO O3 Tf< O I -! Tt< t^ O CO t^ 1-H CO ^ ' uij^ aad ) r-l (N -rH C CO OiOocoooa5OO jo ssoq 3O5 >(N CO 00 5 CO CO CO jo ssoq oag jad - 326 HYDRAULICS 327 RESERVOIRS When selecting a site for a reservoir, the following points should be observed: 1. A proper elevation above the point at which the water is required. 2. The total supply available, including observations as to the rainfall and snowfall. 3. The formation and character of the ground, with reference to the amount of absorption and evaporation. The most desirable formation of ground for a reservoir site is one of com- pact rock, like granite, gneiss, or slate; porous rocks, like sandstones and limestones, are not so desirable. Steep bare slopes are best for the country surrounding a reservoir, as the water escapes from them quickly. The presence of vegetation above the reseryoir causes a considerable amount of absorption ; but, at the same time, the rainfall is usually greater in a region covered with vegetation than in a barren region, hence the streams have a more uniform flow. A reservoir must be made large enough to hold a supply capable of meeting the maximum demand. The area of a reservoir should be determined, and a table made showing its contents for every foot in depth, so that the amount of water available can always be known. MINE DAMS Dams may be constructed in mines to isolate a portion of the workings so that they can be flooded to extinguish fires, or, where an extremely wet formation has been penetrated, they may be constructed to prevent the water flowing into the workings. Mine dams should be of sufficient strength to resist any column of water that will be likely to come against them. The dam should be arched toward the direction from which the pressure comes, and should be given a good firm bearing in both walls and in the floor and roof. Fig. 1 illus- trates a brick dam that was constructed in Kehley's Run Colliery, at Shenandoah, Pennsylvania, to isolate a portion of the seam so that it might be flooded to extin- guish a mine fire. This is one of the largest mine dams that has ever been constructed. It is composed of three brick arches, each having a thickness of 5 ft., placed one against the other so that they act as one solid structure. The gangway at this point is about 20 ft. wide, and the distance to the next upper level is about 119 ft. It was intended that this should be the maxi- mum head of water that the dams would ever have to resist, though they were made sufficiently strong to resist a head of water reaching to the surface. The separate walls were constructed one at a time, and the cement allowed to set before the next wall was placed. The back wall was carried to a greater.depth and height than the others, so as to make sure of the fact that all slips or partings had been closed. The total pressure upon the dam when the water was in the mine was about 70,000 lb. per sq. ft. Dams constructed to permit the flood- ing of a mine usually require no passages through them, but where dams are con- FIG. 1 structed to confine the water to certain parts of the workings, and so reduce pumping charges, it may be necessary to provide both manways and drain pipes through the dams. Fig. 2 illustrates a plan and cross-section of a dam in the Curry Mine, at Norway, Michigan, constructed to keep out of the mine workings the water that came from some exploring drifts. As originally constructed, it was a sandstone dam 10 ft. thick and arched on the back face with a radius of 6 ft. A piece of 20-in. pipe provided a manway through the masonry and was held in place 328 HYDRAULIC&- by three sets of clamps and bolts passing through the stonework. A 5-in. drain pipe was also carried through the dam and secured by clamps. When the pressure came upon the dam it was found to leak, so the water was drained off and a 22-in. brick wall built 2 ft. 4 in. back of the dam, the space between being filled with concrete, and the manway and drain pipe extended through the brick wall. Before closing the drain pipe, horse manure was fastened against the face of the brick wall by means of a plank partition. After this the manway and drain pipe were closed, and when the pressure came on, the dam was found to leak a small amount, but this soon prac- tically ceased, showing that the manure had closed the leaks. A gauge in the head, of the manway on this dam showed a pressure of 211 lb., which corresponded to a static head of 640 ft. of water. The total pressure against the dam was some- thing over 800 T., which it success- fully resisted. Dams are now successfully made of concrete, which may be used alone or as a support to and sur- rounding an inner framing of wooden or steel beams, steel rods, etc. The roof and floor as well as the two ribs should be notched deeply . so that the dam on all four sides may have ample bearing in order that it may not be bodily pushed for- wards by the weight of the water behind it. OUTSIDE DAMS Dams are used for retaining water in reservoirs, for diverting streams in mining, and for storing d6bris coming from coal washeries in canons or narrow valleys. Foundations for dams must be p IG solid to prevent settling, and water- tight to prevent leakage under the base of the dam. Whenever possible, the foundation should be solid rock. Gravel is better than earth, but when gravel is employed it will be neces- sary to drive sheet piling under the upper toe of the dam, to prevent water from seeping through the formation under the dam. Vegetable soil should be avoided, and all porous material, such as sand, gravel, etc. should be stripped off until hard pan or solid rock is reached. In case springs occur in the area covered by the foundation of the dam, they must be traced; and if they originate on the upper side their flow must be confined to that side of the dam, so that they will have no tendency to become passageways for water from the upper to the lower face of the dam, thus providing holes that may ultimately destroy the entire foundation of the structure. Wooden Dams. Wooden dams are constructed of round, sawed, or hewn logs. The timbers are usually at least 1 ft. square, or, if round, from 18 to 24 in. in diameter. A series of cribs from 8 to 10 ft. square are constructed by building up the logs in log-house fashion and securing them together with tree- nails. The individual cribs are secured to one another with treenails or by means of bolts. The cribs are usually filled with loose rock to keep them in place, and in many cases are secured to the foundation by means of bolts. A layer of planking on the upper face of the dam makes it watertight, and when the spillway is over the crest of the dam the top of the cribs must be planked. In most cases, it is also necessary to provide an apron for the water to fall 9n. The apron may be set on small cribs, or on timbers projecting from the cribs of the dam itself. Abutments and Discharge Gates. Abutments are structures at the ends of a dam. They may be constructed from timber, masonry, or dry stonework. HYDRAULICS 329 If possible, abutments should have a curved outline, and should be so placed that there is no possibility of the water overflowing them, or getting behind them during floods. If the regular discharge from a dam takes place from the main face, the gates may be arranged in connection with one of the abutments, or by means of a tunnel and culvert through the dam. In either case, some structure should be constructed above the outlet so as to prevent driftwood, brush, and other material from stopping the discharge gates. When the discharge gates are placed at one side of the dam, they are usually arranged outside of the regular abutment, between it and a special abutment, the dis- charge being through a series of gates into a flume, ditch, or pipe. Spillways, or Waste Ways. Spillways, or waste ways are openings pro- vided in a dam for the discharge of water during floods or freshets, or for the discharge of a portion not being used at any time. The spillway may be over the crest of the dam; though, where the topography favors such a construction, the main dam may be of sufficient height to prevent water from passing its crest and the spillway arranged at another outlet over a lower dam. Waste ways, proper, are openings through the dam, and are intended for the discharge of the large quantities of water that come do.wn during freshets or floods. In the case of timber dams, the waste ways are usually surrounded by heavy cribs, and have an area of from 40 to 50 sq. ft. each. There are two general forms of construction employed for waste ways. One consists of a comparatively narrow opening in the dam, extending to a considerable depth (8 or 10 ft.). Water is allowed to discharge through this during flood time, but when it is desired to stop the flow, planks are placed across the up-stream face of the opening in such a manner as to close it. The opening, which is usually not over 3 or 4 ft. wide, is provided with guides on the upper face of the dam; between these the planks are slid down, the indi- vidual pieces of planking being at least 1 ft. longer than the opening that they are to cover. The other device frequently used consists in providing the waste way, at one side of the regular spillway, with a crest 2 or 3 ft. lower than the regular spillway. The crest of this waste way is composed of heavy timber, and 4 or 5 ft. above there is placed a parallel timber; the space between the two is then closed by flash boards, which are pieces of 2- in. or 3-in. plank, 6 or 8 in. wide, and long enough to extend from 1 to 2 ft. above the upper timber. The planks are placed against both timbers so as to close the space. Through the upper end of each plank is bored a hole through which a piece of rope is passed and a knot tied in the end of the rope; these ropes are secured by staples to the upper timber. When it becomes necessary to open the waste way, men go under with peevies, cant hooks, or pinch bars, and pry up the planks in such a way as to draw the longer end out of contact with the lower timber, when the force of the water will immediately carry the plank down the stream as far as the rope will allow. After the first plank has been loosened, the succeeding ones can be pulled up with comparative ease, and two men can open a 25-ft. or 30-ft. section of waste way in a very few minutes. The ropes keep the plank from being lost, and the opening can be closed again by passing the planks down into the water to one side of the opening and moving them into the current. Some skill is required both in opening and closing the waste ways. Stone Dams. Where cement or lime is expensive, but where suitable rubble stone can be obtained, dams are frequently constructed without the use of mortar. In such cases, the upper and lower faces of the dam should be of hammer-dressed stone, carefully bonded, and sometimes the stones in the lower face of the dam are anchored by means of bolts. The dam can be made watertight by placing a skin of planking on the upper face. In case water should ever pass over the crest of such a dam, much of it will settle through the openings in the stone into the interior of the dam, and subject the stones in the lower portion of the face to a hydrostatic pressure, provided an opening has not been made for the escape of such water. For this reason, culverts or "openings should be made through the lower portion of the dam, to discharge any such water. When such dams as this are constructed, the regular spillway is not placed over the face of the dam, but at some other point, and usually over a timber dam. Earth Dams. Earth dams are used for reservoirs of moderate height. They should be at least 10 ft. wide on top, and a height of more than 60 ft. is unusual. When the material of which the dam is composed is not water- tight, as for instance, gravel, sand, etc., it is sometimes necessary to construct a puddle wall of clay in the center of the regular dam. This consists of a narrow dam of clay mixed with a certain proportion of sand. The puddle wall HYDRAULICS should not be less than from 6 to 8 ft. thick at the top of the dam, and should be given a slight batter on each side. It is constructed during the building of the dam, and should be protected from contact with the water by a con- siderable thickness of earth on the upper face. The upper face of an earthen dam is frequently protected by means of plank or a pavement of stone. The lower face is frequently protected by means of sod, or sod and willow trees. Sometimes earth dams are provided with a masonry core in place of the puddle wall, to render them water-tight. This consists of a masonry wall carried to an impervious stratum, and up through the center of the dam. The masonry core should never be less than 2 or 3 ft. thick at the top, and should be given a batter of at least 10% on each side. At the regular water level, earthen dams are liable to have a small bench or shelf formed, and on this account, during the construction, such a bench or shelf is sometimes built into the earth dam. The accompanying figure shows a dam with a masonry core, with the upper face covered with rubble and the lower face covered with grass. IRRIGATION QUANTITY TABLES Amount of Water Required to Cover 1 A. to Given Depths Second-Feet Reduced to Gallons and Acre-Feet* Gallons Required to Cover a Given Number of Acres to Depth of 1 Ft. Depth 11JS 1 1 *o i fa U |P sf $2% I o Ft. In. if!! 13 O i 1 Jl* a 111 <&< 1 1 3.630 27,154 ~~ 112.2 80,790 .2479 1 325,851 2 7,260 54,309 i 224.4 161,579 .4959 2 651,703 3 10,890 81,463 336.6 242,369 .7438 3 977,554 4 14,520 108,617 i 448.8 323,158 .9917 4 1,303,406 5 18,150 135,771 it 561.0 403,948 1.2397 5 1,629,257 6 21,780 162,926 H 673.2 484,738 1.4876 6 1,955,109 7 25,410 190,080 if 785.5 565,527 1.7355 7 2,280,960 8 29,040 217,234 2 897.7 646,317 1.9835 8 2,606,812 9 32,670 244,389 2* 1122.1 807.896 2.4793 9 2,932,663 10 36,300 271,542 3 1346.5 969,475 2.9752 10 3,258,515 11 39,930 298,697 4 1795.3 1,292,634 3.9669 15 4,887,772 00 43,560 325,851 5 2244.2 1.615,792 4.9586 20 6,517,029 2 50,820 380,160 6 2693.0 1,938,951 5.9503 25 8,146,286 4 58,080 434,469 7 3141.8 2,262,109 6.9421 30 9,775,544 6 65,340 488,777 8 3590.6 2,585,268 7.9338 40 13,034,058 8 72,600 543,086 9 4039.5 2,908,426 8.9255 60 19,551,087 1 10 79,860 597,394 10 4488.3 3,231,585 9.9173 80 26,068,116 2 00 87,120 651,703 20 8976.6 6,463,170 19.8345 160 52,136,232 *One cubic foot of water per second (exact 7.48052 gal.) constant flow is known as the second-foot. The acre-foot is the quantity of water required to cover 1 A. to a depth HYDRAULICS 331 Refuse Dams. Refuse dams are placed across the bed of streams to hold back refuse from mines and washeries, and to prevent damage to the valleys below. They are made of stone, timber, or brush. No attempt is made to render the refuse dam water-tight, the only object being that it should retard the flow of the stream and give it a greater breadth of discharge, so that the water naturally drops and deposits the sediment that it is carrying. The sediment soon silts or fills up against the face of the dam, the area above the dam becoming a flat expanse or plain over which the water finds its way to the dam. When these dams are constructed of stone, the individual stones on the lower face and crest of the dam should be so large that the current will be unable to displace them, while the upper face and core of the dam may be composed of finer material. In case a breach should occur in the refuse dam, it will not necessarily endanger the region farther down the stream, as is the case when a break occurs in a water dam. The reason for this is that the refuse dam is not made watertight, and hence there is never much pressure against it, or a large volume of water held back that can rush suddenly down the stream should a break occur. The only result of the break would be that more or less of the gravel, sand, slate, etc., behind the dam would be washed through the breach. Wing Dams. Wing dams are used for turning streams from their courses, so as to expose all or a portion of the bed for placer mining or other purposes. They are usually of a temporary nature, and are constructed of brush and stones, light cribs filled with stones, and of large stones, or timber. Some- times the course of a stream is turned by an obstruction made of sand bags and a wing dam constructed behind this of frames of timber, the intervening space being filled with gravel or earth; in some cases, the timber is covered with stone and the surface riprapped so that if the flow ever comes over the top of the structure it will not destroy it. Masonry and Concrete Dams. When high masonry or concrete dams are to be employed they should be designed by a competent hydraulic engineer. Masonry or concrete dams are not, as a rule, used around coal mines, owing to the fact that the length of time during which the dam is required rarely warrants such expensive construction. WATER-POWER Theoretical Efficiency of Water-Power. The gross power of a fall of water is the product of the weight of water discharged in a unit of time, and the total head or difference in elevation of the surface of the water, above and below the fall. The term head, used in connection with waterwheels, is the difference in height between the surface of water in the penstock and that in the tailrace, when the wheel is running. If Q = cubic feet of water discharged per minute; W = weight of 1 cu. ft. of water = 62.5 lb.; H = total head, in feet; WQH = gross power, in foot-pounds per minute; WQH Substituting the value for W, gives . 00189Q#, as horsepower of a fall. The total power can never be utilized by any form of motor, because there is a loss of head, both at the entrance to, and exit from, the wheel, and there are also, losses of energy due to friction of the water in passing through the wheel. The ratio of the power developed by the wheel to the gross power of the fall, is the efficiency of the wheel. A head of water can be made use of in any one of the following ways: 1. By its weight, as in the water balance, or overshot wheel. 2. By its pressure, as in the hydraulic engine, hydraulic presses, cranes, etc., or in a turbine water wheel. 3. By its impulse, as in the undershot and impulse wheels, such as Peltons, etc. 4. By a combination of these. Horsepower of a Running Stream. The gross horsepower is QHX62.5 H ' P< 33,000" 332 HYDRAULICS in which Q = quantity actually impinging on float or bucket, in cubic feet per minute; H = theoretical head added to velocity of stream. in which v = velocity, in feet per second. For example, if the floats of an undershot waterwheel are 2 ft.XlO ft., and the stream has a velocity of 3 ft, per sec., i. e., z> = 3, # = 9-^64.4 = .139, and Q = 2X10X3X60 = 3,600 cu. ft. per min. From this, H. P. = 3,600 X. 139 X. 00189 = .945 H. P., or a gross horsepower for practically .05 sq. ft. of wheel surface; but, under ordinary circumstances, it is impossible to attain more than 40% of this, or practically .02 H. P. per sq. ft. of surface, which requires 50 sq. ft. of float surface to each horsepower furnished. Current Motors. A current motor fully utilizes the energy of a stream only when it is so arranged that it can take all the velocity out of the water; that is, when the water leaves the floats or vanes with no velocity. In practice, it is impossible to obtain even a close approximation to these results, and hence only a small fraction of the energy of a running stream can be utilized by the current motor. Current motors are frequently used to obtain small amounts of power from a large stream, as, for instance, for pumping a limited amount of water for irrigation. For this work, an ordinary undershot wheel having radial paddles is usually employed. At one end of the wheel a series of small buckets are placed, and so arranged that each bucket will dip up water at the bottom of the wheel and discharge it into the launder, near the top of the wheel. The shape of the buckets should be such that only the amount of water that the bucket is capable of carrying to the launder will be dipped up, for, if the bucket is constantly slopping or pouring water as it ascends, a large amount of useless work is performed in raising this extra water and then pouring it out again, as only the portion that reaches the launder can be of any service. Current motors are not practicable for furnishing large amounts of power. Utilizing Power of Waterfall. The power of a waterfall may be utilized by a number of different styles of motors, but each has certain advantages. When the head is low (not over 5 or 6 ft.), breast or undershot wheels are frequently employed. If these are properly proportioned, it is possible to realize from 25% to 50% of the theoretical power of the fall, but the wheels are large and cumbersome compared with the duty they perform, and are not often installed at present, especially near manufacturing centers. For falls up to 40 or 50 ft., overshot wheels are very commonly employed, and they have been used for even greater heads than this. The overshot wheel derives its power both from the impulse of the water entering the buckets, and from the weight of the water as it descends on one side of the wheel in the buckets; the latter factor is by far the more important of the two. When properly proportioned, overshot wheels may realize from 70% to 90% of the power of the waterfall, but they are large and cumbersome compared with the power that they give, and are not often installed except in isolated regions, where they are made from timber by local mechanics. For heads varying from 50 ft. up, impulse wheels are very largely used. These are also sometimes called hurdy gurdies, and are usually of the Pelton type, consisting of a wheel provided with buckets, so arranged about its peri- phery that they receive an impinging jet of water and turn it back upon itself, discharging it with practically no velocity, and converting practically all the energy into useful work. The efficiency of these wheels varies from 85% to 90% under favorable circumstances. This style of wheel is especially adapted for very high heads and comparatively small amounts of water. There are a number of instances where wheels are operating under a head of as much as 2,000 ft. This style of impulse wheel is an American development; in Europe, a style of impulse turbine has been used to some extent, but has not found very much favor in the United States. Turbines, or reaction wheels, are very largely employed, especially for moderate heads. When properly designed to fit the working conditions, they can be used for heads varying from 4 to 5 ft. up to considerably over 100 ft., and when properly placed are capable of utilizing the entire head, a factor that gives them a decided advantage over any other style of waterwheel. Turbines are capable of returning 85% to 90% of the theoretical energy as useful power, and are largely used, especially where a considerable volume of water at a low head, or a smaller volume at a moderate head, can be obtained. HYDRAULICS 333 PUMP MACHINERY CLASSIFICATION OF PUMPS f Pumps are employed for unwatering mines, handling water at placer mines, irrigation, water-supply systems, boiler feeds, etc. For unwatering mines, two general systems of pumping are employed: (1) The pump is placed in the mine and is operated by a motor on the surface, the power being trans- mitted through a line of moving rods. (2) Both the motor and pump are placed in the mine, the motor being an engine driven by steam, compressed air, hydraulic motor, or an electric motor. Cornish Pumps. Any method of operating pumps by rods is commonly called a Cornish system. Formerly, the motor in the Cornish system consisted of a steam engine placed over the shaft head, which operated the pump by a direct line of rods. With this arrangement, there is great danger of accident to the engine from the settling of the ground around the shaft, or from fire in the shaft; also, the position of the motor renders access to the shaft difficult. To overcome these objections, the engine is frequently placed at one side of the shaft, and the rods operated by a bob; this has become the common prac- tice, and is generally called the Cornish rig. The engine employed in the most modern plants is generally of the Corliss type, and is provided with a governor to guard against the possibility of the engine running away, in case the rods should break. This system requires no steam line down the shaft, and is independent of the depth of water in the mine, so that the pump is not stopped by the drown- ing of a mine, but the moving rods are a great inconvenience in the shaft, and they absorb a great amount of power by friction. Simple and Duplex Pumps. In the simple pumps a steam cylinder is con- nected directly to a water cylinder, and the steam valves are operated by tappets. Such a pump is more or less dependent on inertia at certain points of the stroke to insure the motion of the valves, hence will not start from any place, but is liable to become stalled at times. In the duplex pump, two steam cylinders and two water cylinders are arranged side by side, and the valves so placed that when one piston is at mid- stroke it throws the steam valve for the other cylinder, etc. With this arrange- ment, the pump will start from any point, and can never be stalled for lack of steam, due to the position of the valves. Ordinarily, duplex pumps are to be preferred for mine work. The pa ' ' Any form or surrounding the ram, and so situated that any wear will allow communi- cation between the op- posite ends of the cylin- der, is called inside pack- ing. It may consist simply of piston rings about the piston, as in the case of an ordinary steam : engine piston G, Fig. 1, 'or sta- tionary rings may be em- ployed about the outside of a moving ram, or long piston P. In either case, the cylinder heads have to be removed before the condition of the packing can be inspected, and any leak does not make itself visible. When outside packing is employed, separate rams are used in opposite ends of the cylinder, there being no internal communication between the chambers in which the rams work. The rams are packed by ordinary outside stuffingboxes and glands. The arrangement consists practically of two single-acting pumps arranged to work alternately, so that one is forcing water while the other is drawing water. Fig. 2 shows a horizontal section of a cylinder so arranged, together with the yoke rods that operate the ram at the farther end of the cylinder. As a rule, inside-packed pumps should be avoided in mines, because acid or gritty waters are liable to cut the packing, and make the pumps leak in a packing for the water piston of a pump may be either inside or outside, m of packing that is inside the cylinder, either upon a moving piston FIG. 1 334 HYDRAULICS very short time. For dipping work in single stopes or entries, small single or duplex outside-packed pumps may be employed. It is generally best to operate such pumps by compressed air, for the exhaust will then be beneficial to the mine air. If steam iFThm *dl? is employed, it is fre- I, T;~ f i^'"_ ---- -~-.-7r?zzjm, I _ quently necessary to f~ =ia^^^^^3)BO O O Sbji^^^^^^a j|^^ introduce a trap and c: ^^M^^^J^M^^ J ^J^ remove entrailed water f K.U ' *u ^ from the steam before p ir o it enters the pump, and to dispose of the exhaust by piping it out or condensing it. Such isolated steam pumps are about the most wasteful form of steam-driven motor in existence. For sinking, center-packed single or duplex pumps are usually employed, the duplex style being the better. For station work, where much water is to be handled, large compound, or triple-expansion, condensing, duplex pumping engines are empk>yed. They may, or may not, be provided with cranks and a flywheel. Engineers differ greatly upon this point, and, as a rule, for very high lifts and great pressures, the flywheel is employed. , The main points in consideration are the first cost of the pump, and the amount that will be saved by using the more expensive engine. The large flywheel pumping engines are several times as expensive as the direct-acting steam pumps, and the question is as to whether their greater efficiency will more than counterbalance the increased outlay. Most engineers favor fly- wheel pumps for handling large volumes of water where the work is approxi- mately constant, and direct-acting pumps, without flywheels or cranks, for handling small amounts of water, or for very irregular service, owing to the fact that if the flywheel pump is driven below its normal speed it does not govern properly, nor work economically. Until recently, water was removed from mines in lifts of about 300 to 350 ft., pumps being placed at stations along the shaft. While a series of station pumps are still employed in some cases, they are generally intended to take care of water coming into the shaft, or workings at or near their level, and are not employed for handling water in successive stages or lifts. For handling the bulk of the water from the bottom of the shaft, large pumping engines are employed that frequently force the water to the surface from depths of over 1,000 ft. These high-duty pumping plants, when near the shaft and operated by steam with a condenser, frequently show a very high efficiency. When air is employed to operate such a plant, a much higher efficiency can be obtained if the compressed air is heated before it is used in the high-pressure cylinder and during its passage from the high-pressure to the low-pressure cylinder. This has been very successfully accomplished by means of a steam reheater, the small amount of steam necessary being conveyed to the station in the small pipe, and entirely condensed in the reheater, from which it is trapped as water. The duty of steam pumps is approximately as follows: For small-sized steam pumps, the steam consumption is from 130 to 200 Ib. per H. P. per hr., when operating in the workings of a mine at some distance from the boiler. For larger sizes of simple steam pumps, the consumption runs from 80 to 130 Ib. per H. P. per hr. Compound-condensing pumps, such as are commonly used as station pumps, consume from 40 to 70 Ib. per H. P. per hr. Triple- expansion, condensing, high-class pumping engines consume from 24 to 26 Ib. per H. P. per hr. The Cornish pump consumes varied amounts of steam in proportion to the water delivered, depending largely on the friction of the gearing, bobs, rods, etc., but its efficiency is usually considerably below the best class of pumping engines. Speed of Water Through Valves, Pipes, and Pump Passages. The speed of water through the valves and passages of a pump should not exceed 250 ft. per min., and care should be taken to see that the passages are not too abruptly deflected. The flow of water through the discharge pipe should not exceed 500 ft. per min., and for single-cylindered pumps it is usually figured at between 250 and 400 ft. per min. In the case of very large pumps, greater velocities may be allowed. The suction pipe for the pump should be larger than the discharge pipe. Ordinarily the suction pipe for a pump should not exceed 250 ft. in length, and should not contain more than two elbows. The following formula gives the diameter of the suction and discharge pipes of a pump: G = United States gallons per minute; d' = diameter of suction pipe, in inches; HYDRAULICS 335 d" = diameter of discharge pipe, in inches; v' = velocity of water, in feet per minute, in suction pipe = from .50" to ,75v" v" = velocity of water, in feet per minute, in discharge pipe. = 4.( RATIO OF STEAM AND WATER CYLINDERS DIRECT-ACTING PUMP Let A =area of steam cylinder; D = diameter of steam cylinder ; F = steam pressure, in pounds per square inch; tf = head of water = 2.309; a = area of pump cylinder; d = diameter of pump cylinder; p = pressure per square inch, corresponding to head IN A E = efficiency of pump = EAP work done in pump cylinder work done in steam cylinder' .433/7 EP EAP 2.30QEPX~. a 75%, then # = 1.732PX J E is commonly taken at from .7 to .8 for ordinary direct-acting pumps. For the highest class of pumping engines it may amount to .9. The steam pressure P is the mean effective pressure, according to the indicator diagram; the pressure p is the mean total pressure acting on the pump plunger or piston, including the suction, as would be shown by the indicator diagram of the water cylinder. The pressure on the pump cylinder is frequently much greater than that due to the height of the lift, on account of the friction in the valves and passages, which increases rapidly with the velocity of the flow. Piston Speed of Pumps. For small pumps, it is customary to assume a speed of 100 ft. per min., but, in the case of very small short-stroke pumps, this is too high, owing to the fact that the rapid reverses make the flow through the valves and change in the direction of the current too frequent. When the stroke of the pump is somewhat longer (18 in. or more), higher speeds can be employed, and in the case of large pumping engines having long strokes, speeds of as much as 200 to 250 ft. per min. are successfully used without jar or hammer. STROKES FOR PISTON SPEED OF 100 FT. PER MIN. Length of Stroke Inches Number of Strokes Length of Stroke Inches Number of Strokes Length of Stroke Inches Number of Strokes 4 5 6 7 8 10 300 240 200 172 150 120 12 14 16 18 20 22 100 86 75 67 60 55 24 26 28 30 36 40 50 46 43 40 33 30 Boiler Feed-Pumps. In practice, it has been shown that a piston speed greater than 100 ft. per min. results in excessive wear and tear on a boiler feed-pump, especially when the water is warm. This is because vapor forms in the cylinders, and results in a water hammer. In determining the proper size of a pump for feeding a steam boiler, not only the steam employed in running the engine, but that necessary for the pumps, heating system, etc. must be taken into consideration. 336 HYDRAULICS THEORETICAL CAPACITY OF PUMPS AND HORSEPOWER REQUIRED TO RAISE WATER Let Q = cubic feet of water per minute; G = United States gallons per minute; G' = United States gallons per hour; d = diameter of cylinder, in inches; 1 = stroke of piston, in inches; 2V = number of single strokes per minute; v = speed of piston, in feet per minute; RATIOS OF AREAS TO DIAMETERS Diameter of Steam Cylinder, in Inches TV t of Water Cylinders Inches 5 6 8 10 12 14 Ratios of Areas I 64,00 92.16 163.84 256.00 368.64 501.76 1 44.44 64.00 113.77 177.77 256.00 348.44 1 32.65 47.02 83.59 130.61 188.10 256.00 1 25.00 36.00 64.00 100.00 144.00 196.00 H 19.75 28.44 50.56 79.01 113.78 154.86 16.00 23.04 40.96 64.00 92.16 125.44 ij 13.22 19.04 33.85 52.89 76.17 103.66 i; 11.11 16.00 28.44 44.44 64.00 87.11 tj 9.46 13.63 24.23 37.87 54.53 74.22 li 8.16 11.75 20.90 32.65 47.02 64.00 11 7.11 10.24 18.20 28.44 40.96 55.75 2 6.25 9.00 16.00 25.00 36.00 49.00 2i 4.93 7.11 12.64 19.75 28.44 38.71 21 4.00 5.76 10.24 16.00 23.04 31.36 2f 3.30 4.76 8.46 13.22 19.04 25.91 3 2.77 4.00 7.11 11.11 16.00 21.77 3i 2.37 3.40 6.06 9.46 13.63 18.56 3 2.04 2.93 5.22 8.16 11.75 16.00 3! 1.77 2.56 4.55 7.11 10.24 13.93 4 1.56 2.25 4.00 6.25 9.00 12.25 4J 1.38 1.99 3.54 5.53 7.97 10.85 4f 1.23 1.77 3.15 4.93 7.11 9.67 4| 1.10 1.59 2.83 4.43 6.38 8.68 5 1.00 1.44 2.56 4.00 5.76 7.84 5* .82 1.19 2.11 3.30 4.76 6.47 6 .69 1.00 1.77 2.77 4.00 5.44 61 .59 .85 1.51 2.37 3.40 4.63 7 .51 .73 1.30 2.04 2.93 4.00 71 .44 .64 1.13 1.77 2.56 3.48 8 .39 .56 1.00 1.56 2.25 3.06 |J .34 .49 .88 1.38 1.99 2.71 9 .30 .44 .79 1.23 1.77 2.42 9* .27 .39 .70 1.11 1.59 2.17 10 .36 .64 1.00 1.44 1.96 11 .29 .52 .82 1.19 1.62 12 .25 .44 .69 1.00 1.36 13 .37 .59 .85 1.16 14 .33 .51 .73 1.00 15 .28 .44 .64 .87 16 .25 .39 .56 .76 17 .34 .49 .67 18 .30 .44 .60 HYDRAULICS 337 W P p H H. P. Then, weight moved, in pounds per minute ; pressure, in pounds per square foot = 62.5ff; pressure, in pounds per square inch = .433H; height of lift, in feet; horsepower. OF STEAM AND WATER CYLINDERS Diameter of Steam Cylinders, in Inches 16 18 20 22 24 28 30 Ratios of Areas 455.11 334 . 37 256 . 00 324.00 400.00 202 . 27 256 . 00 316.05 163.84 207.36 256.00 309 . 76 135.41 171.37 211.57 256 . 00 113.77 144.00 177.77 215.11 256.00 96.95 122.70 151.48 183.29 218.11 83.59 105.79 130.61 158.05 188.10 220 . 73 72.82 92.16 113.78 137.67 163.85 192.29 64.00 81.00 100.00 121.00 144.00 169.00 196.00 225.00 50.56 64.00 79.01 95.60 113.78 133.53 154.86 177 .77 40.96 51.84 64.00 77.44 92.16 108.16 125.44 144.00 33.81 42.84 52.89 64.00 76.17 89.39 103.66 119.01 28.44 36.00 44.44 53.77 64.00 75.11 87.11 100.00 24.23 30.67 37.87 45.82 54.53 64.00 74.22 85.21 20.90 26.44 32.65 39 . 51 47.02 55.18 64.00 73.47 18.20 23.04 28.44 34.42 40.96 48.07 55.75 64.00 16.00 20.25 25.00 30.25 36.00 42,25 49.00 56.25 14.22 17.93 22.14 26.79 31.89 37.43 43.41 49.83 12.64 16.00 19.75 23.90 28.44 33.38 38.71 44.44 11.34 14.36 17.73 21.45 25.53 29.96 34.75 39.89 10.24 12.96 16.00 19.36 23.04 27.04 31.36 36.00 8.46 10.71 13.22 16.00 19.04 22.35 25.01 29.75 7.11 9.00 11.11 13.44 16.00 18.77 21.77 25.00 6.06 7.66 9.46 11.45 13.63 16.00 18.56 21.30 5.22 6.61 8.16 9.87 11.75 13.79 16.00 18.37 4.55 5.76 7.11 8.60 10.24 12.00 13.93 16.00 4.00 5.06 6.25 7.56 9.00 10 . 56 12.25 14.06 3.54 4.48 5.53 6.69 7.97 9.35 10.85 12.45 3.15 4.00 4.93 5.98 7.11 8.34 9.67 11.11 2.83 3.59 4.43 5.36 6.38 7.49 8.68 9.97 2 . 56 3.24 4.00 4.84 5.76 6.76 7.84 9.00 2.11 2.67 3.30 4.00 4.76 5.58 6.47 7.43 .77 2.25 2.77 3.36 4.00 4.69 5.44 6.25 .51 1.91 2.37 2.86 3.40 4.00 4.63 5.32 .30 1.65 2.04 2.46 2.93 3.44 4.00 4.59 .13 1.44 1.77 2.15 2.56 3.00 3.48 4.00 .00 1.26 1.56 1.89 2.25 2.64 3.06 3.51 .88 1.12 1.38 1.67 1.99 2.34 2.71 3.11 .79 1.00 1.23 1.49 1.77 2.08 2.41 2.77 338 HYDRAULICS The diameter of piston required for a given capacity per minute will be The actual capacity of a pump will vary from 60% to 95% of the theoretical capacity, depending on the tightness of the piston, valves, suction pipe, etc. HP QP = Q#X144X.433^ QH = Gp "33,000, 33,000 " 529.2 1,714.5 The actual horsepower required will be considerably greater than the theoretical, on account of the friction in the pump; hence, at least 20% should be added to the power for friction and usually about 50% more is added to cover leaks, etc., so that the actual horsepower required by the pump is about 70% more than the theoretical. EXAMPLE 1. What size of pump will throw 30 gal. of water per min. up 125 ft., from the bottom of a pit or prospect shaft to the station pump at the main shaft? SOLUTION. An allowance of probably 25% should be made with a small pump of this character, to overcome slippage or leaking through the valves, past the piston, etc., and hence the total amount of water to be handled is 40 gal. per min. The formula for the diameter of piston is d = 4.95\/ ; therefore, assuming that v = 100 ft. per min., d = 4.95 VH = 4.95 X. 63 = 3. 12. In practice,- a 3j-in. pump will probably be employed. EXAMPLE 2. Find the approximate horsepower necessary to lift 30 gal. per min. in Example 1. SOLUTION. TT _ Gp 30X.433X125 ,. , , TT _ H " R - Tjlb IjfO ' 95 ' or P ractlcallv 1 H - p - In order to cover leakage through valves, friction, etc., an addition of at least 75% should be made to a very small pump like this, and so If H. P. would be counted on. The table on page 339 gives theoretical horsepowers only. Approxi- mately the actual horsepower for a 100-ft. lift may be found by multiplying the tabular figures by 1.7; for a 200-ft. lift, by 1.45; and for a 300-ft. lift, by 1.3. for triplex pumps. Depth of Suction. Theoretically, a perfect pump will raise water to a height of nearly 34 ft. at the sea level; but, owing to the fact that a perfect vacuum can never be attained with the pump, that the water always contains more or less air, and that more or less watery vapor will form below the piston, it is never possible to reach this theoretical limit, and, in practice, it is not possible to draw water much, if any, over 30 ft. at the sea level, even when the water is cold. Warm water cannot be lifted as high as cold Water because a larger amount of watery vapor forms. With boiler feed-pumps handling hot water, the water should flow to the pumps by gravity. For pumps and connections in the best possible condition, it is generally figured that the suction lift will be three-fourths of that theoretically possible. However, pumps are very commonly out of order to a certain degree so that the lifts given in the following table agree very well with actual practice. SUCTION LIFT OF PUMPS AT DIFFERENT ALTITUDES Altitude Above Sea Level Atmospheric Pressure at Altitude Theoretical Practical Miles Feet Pounds per Square Inch Lift Feet Lift Feet 14.70 33.95 22 1 1,320 14.02 32.38 21 S 2,640 13.33 30.79 20 1 3,960 12.66 29.24 18 1 5,280 12.02 27.76 17 U 6,600 11.42 26.38 16 H 7,920 10.88 25.13 15 2 10,560 9.88 22.82 14 HYDRAULICS 339 S8S8S8S8S88S88S8S888888 ' i-coooc v codi 1-1 1-H i-H rH IM 01 CO rHC^TtliOCO^O5Oi-NiOa> CO CD O 1> I> GO O CN i-l i-l i-l T-I (N (N CO _ iCO'OO'OO'OOiCOO'OOO'OOiOO Ci"5t^pC^lOl>;po6d- CO CO iO * * IN O 00 t^ Tt* i-l 00 >O Oi (N CD O t>- O >-; C 00 O5 i-H -^ CD GO CO GO (N t>- CO CO O O CO .......... 1-< r-< T- c CN co co T to co t> o (N>O^C O5 iH C^ C GO i-J >C i-H t>- CO O C '''' OiCO'COiCO'OOO'OOOiCOiC iCOiOOiCO'OO'OOO'COO'OOiC OO'COO'OOiCOOOOC OOI>iOOOC ,_| ,_( ,_( r-| (N IN - CO CO - OO > H (N iO 00 i-t >O i-H t>. CO O (N 340 HYDRAULICS Amount of Water Raised by a Single-Acting Lift Pump. In the case of all pumps having a piston or ram, the amount of water lifted is usually con- siderably less than the piston displacement, owing to the leakage through the valves, etc., but with single-acting lift pumps, having bucket plungers with a clack valve in the plunger, the amount lifted may actually exceed the plunger displacement; that is, the volume of water may actually be greater than the length of the stroke multiplied by the number of strokes, for, during the up-stroke, the water both above and below the piston is set in motion, and during the down-stroke, the inertia of the water actually carries more water through the valve than would pass through it on account of the space passed through. This increases as the speed or number of strokes increases. Capacity of Pumps. In the accompanying table are given the capacities of pumps; these values are for single strokes; to find the capacity for one revolution the capacity for a stroke must be multiplied by 2. CAPACITY OF PUMPS Diameter of Piston or Plun- ger, Inches Length of Piston or Plunger Stroke, in Inches 2 3 ,..| j e , 12 13 Displacement per Stroke of Pump, in Gallons 1 .0106 .0159 .0212 .0266 .0319 .0372 .0638 .0691 1 .0129 .0193 .0257 .0321 .0386 .0450 .0771 .0835 1 .0153 .0229 .0306 .0382 ,0459 .0535 .0918 .0994 1 .0208 .0312 .0416 .0521 .0625 .0729 .1249 .1353 2 .0272 .0408 .0544 .0680 .0816 .0952 .1632 .1768 2i .0344 .0516 .0688 .0860 .1033 .1205 .2065 .2238 24 .0425 .0638 .0850 .1063 .1275 .1488 .2550 .2763 2f .0514 .0771 .1029 .1286 .1543 .1800 .3086 .3343 3 .0612 .0918 .1224 .1530 .1836 .2142 .3672 .3978 3 .0718 .1077 .1437 .1796 .2154 .2514 .4310 .4668 3 .0833 .1249 .1666 .2082 .2499 .2915 .4997 .5414 > 3 .0956 .1484 .1913 .2391 .2869 .3347 .5738 .6216 4 .1088 .1632 .2176 .2720 .3264 .3808 .6530 .7072 4J .1228 .1843 .2457 .3071 .3684 .4300 .7370 .7984 4, 1 .1377 .2065 .2754 .3443 .4131 .4819 .8262 .8950 42- .1534 .2301 .3068 .3835 .4603 .5370 .9205 .9972 5 .1700 .2550 .3400 .4250 .5100 .5950 .0200 1 . 1050 5| .1874 .2811 .3749 .4686 . 5623 .6560 .1245 1.2183 5 .2057 .3086 .4114 .5143 .6171 .7200 .2342 1 . 3370 5 .2248 .3373 .4497 .5621 .6745 .7870 .3490 1.4614 6 .2448 .3672 .4896 .6120 .7344 .8568 .4690 1.5912 6 .2656 .3984 .5312 .6641 .7969 .9297 .5940 1 . 7270 6 .2872 .4309 .5745 .7182 .8618 1.0050 .7240 1 . 8674 6J .3099 .4648 .6197 .7747 .9296 1.0850 1.8590 2.0140 7 .3332 .4999 .6665 .8331 .9997 1.1660 1.9990 2.1660 71 .4084 .6126 .8168 1.0210 1.2250 1.4290 2 . 4500 2 . 6540 8 .4352 .6529 .8704 1.0890 1.3060 1.5230 2.6110 2 . 8290 9 .5508 .8263 .1020 1.3770 1 . 6520 1 . 9280 3 . 3050 3 . 5800 10 .6800 .0200 .3600 1.7000 2.0400 2 . 3800 4.0800 4 . 4200 10* .7497 .1250 .4990 1 . 8740 2.2490 2.6240 4.4980 4.8730 11 .8228 .2340 .6460 2.0570 2.4680 2.8800 4.9370 5 . 3480 12 .9792 .4690 .9580 2.4480 2.9380 3.4270 5 . 8750 6.3650 13 1.1490 .7230 2 . 2970 2.8720 3.4450 4.0220 6 . 8940 7.4670 14 1.3320 .9980 2 . 6650 3.3310 3.9970 4 . 6640 7.9940 8.6610 15 1 . 5300 2.2950 3.0600 3.8250 4 . 5900 5.3540 9.1800 9.9430 16 1 . 7400 2.6100 3.4800 4.3500 5.2200 6.0900 10.4400 11.3100 18 2.2030 3.3050 4.4060 5 . 5080 6.6100 7.7110 13.2200 14.3200 20 2.7200 4.0800 5.4400 6 . 8000 8.1600 9.5200 16.3200 17.6800 22 3.2910 4.9360 6 . 5820 8.2280 9.8740 11.5200 19.7500 21.3900 24 3.9160 5.8750 7.8330 9 . 7920 11.7500 13.7100 1 23 . 5000 25 . 4600 HYDRAULICS 341 TABLE (CONTINUED) Diam- Length of Piston or Plunger Stroke, in Inches eter of Piston or 1C 18 20 24 25 33 36 38. Plun- ger, Inches Displacement per Stroke of Pump, in Gallons 11 .0850 .0956 .1062 .1275 .1328 .1753 .1912 .2019 If .1029 .1157 .1286 .1543 .1607 .2121 .2314 .2442 H .1224 .1377 .1530 .1836 .1912 .2524 .2754 .2907 1| .1666 .1874 .2082 .2499 .2603 .3436 .3748 .3956 2 .2176 .2448 .2720 .3264 .3400 .4488 .4896 .5168 21 .2754 .3098 .3442 .4131 .4303 .5680 .6196 .6541 2J .3400 .3825 .4250 .5100 .5313 .7013 .7650 .8075 21 .4114 .4628 .5143 .6171 .6428 .8485 .9257 .9771 3 .4896 .5508 .6120 .7344 .7650 .0100 1.1020 1.1630 31 .5746 .6464 .7183 .8619 .8978 .1851 1.2930 1.3647 3^- .6664 .7497 .8330 .9996 1.0410 .3744 1.4994 1 . 5830 3 1 .7650 .8610 .9562 1.1480 1.1953 .5778 1.7212 1.8169 4 .8704 .9792 .0880 1.3060 1 . 3600 .7952 1.9584 2.0672 41 .9826 1.1054 .2282 1.4740 1.5353 2.0270 2.2110 2.3336 41 .1010 1.2393 .3770 1 . 6524 1.7212 2.2720 2.4786 2.6163 4f .2274 1.3780 .5340 1.8410 1.9180 2.5310 2.7620 2.9150 5 .3600 1 . 5300 .7000 2.0400 2.1250 2.8050 3.0600 3.2300 51 .5000 1.6870 .8740 2.2490 2.3430 3.0930 3.3740 3 . 5610 5* .6460 1.8510 2.0570 2.4680 2.5710 3.3940 3.7030 3.9080 s| .7990 2.0230 2.2480 2.6980 2.8110 3.7100 4.0470 4 . 2720 6 .9580 2.2030 2.4480 2.9380 3.0600 4.0380 4.4060 4.6500 61 2.1250 2.3900 2 . 6560 3.1880 3.3200 4.3830 4.7810 5.0470 6* 2.2980 2.5850 2.8730 3.4470 3.5910 4.7400 5.1710 5 . 4580 6f 2.4790 2.7880 3.0990 3.7180 3.8730 5.1130 5.5780 5 . 8870 7 2.6660 2.9990 3 . 3320 3.9990 4.1650 5.4990 5.9980 6.3320 7i 3.2670 3.6750 4.0840 4.9000 5.1050 6.7390 7.3510 7.7590 8 3.4820 3.9170 4.3520 5.2230 5.4400 7.1810 7.8340 8 . 2690 9 4.4060 4.9570 5 . 5080 6.6100 6.8850 9.0890 9.9150 10.4600 10 5.4400 6.1200 6.8000 8.1600 8.5000 11.2200 12.2400 12.9200 i(H 5.9980 6.7470 7.4970 8.9960 9.3700 12.3700 13.4900 14.2400 11 6.5820 7.4050 8.2280 9.8730 10.2800 13.5800 14.8100 15.6300 12 7.8340 8.8130 9 . 7920 11.7500 12.2400 16.1600 17.6300 18.6000 13 9 . 1920 10.3400 11.4900 13.7800 14.3600 18.9600 20 . 6900 21.8300 14 10 . 6600 11.9900 13.3200 15.9800 16.6600 21.9900 23.9900 25.3200 15 12.2300 13.7700 15.2900 18.3600 19.1200 25.2400 27 . 5400 29.0700 16 13.9200 15.6600 17.4000 20 . 8800 21.7600 28.7200 31.3300 33.0700 18 17.6200 19.8200 22.030026.440027.5400 36.3500 39 . 6600 41.8600 20 21.7600 24.4800 27 . 2000 32 . 6400 34 . 0000 44.8800 48:9600 51.6800 22 26.3300 29 . 6200 32.9100 39.490041.1400 54 . 3000 59.2400 62.5300 24 31.330035.2500 39.160047.000048.9600 64 . 6300 70 . 5000 74.4200 Pump Valves. As a rule, a large number of small valves having a compara- tively small opening are preferable to a small number of large valves with a greater opening, and most modern pumps are built on these lines. A small valve represents a proportionately larger surface of discharge with the same lift than the large valve, hence whatever the total area of the valve-seat open- ing, its full contents can be discharged with less lift through numerous small valves than through one large valve. large metal valve. Cornish pumps generally have one POWER PUMPS In a power pump the reciprocating motion is transmitted to the water plunger or piston by means of a crank driven by belting or gearing, instead of in a straight line directly from the steam or air piston. Power pumps are not 342 HYDRAULICS generally used for pumping against heavy pressures. They may be single, duplex, or triplex, single-acting or double-acting, and either of piston or plunger types, although double-acting and triple-acting plunger pumps are the most common. The triplex pump consists of three single-acting plunger pumps driven by cranks 120 apart on a single shaft. A tight and a loose pulley provide the means for starting and stopping the pump without disturbing the engine on the main shaft. The pulley shaft is geared to the crank-shaft by a pinion and spur wheel. By setting the cranks 120 apart, the strokes follow and overlap one another giving a uniform flow of water and a uniform expenditure of power. In the case of duplex single-acting pumps, the cranks are placed 180 apart and the discharge is the same as from one double-acting pump of the same diameter of plunger and length of stroke. Duplex, double- ring and discharging these pumps is sometimes supplied with gears at each end to equalize the strain, particularly when heavy pressures are to be overcome. Electrically Driven Power Pumps. Where water is to be delivered from isolated workings to the sumps for the large station pumps, electrically driven power pumps are far more efficient than steam pumps. In some cases, it is probably best to equip the entire mine with electric pumps, both in the isolated workings and at the stations, because they can be driven by a high-class compound-condensing engine on the surface, directly connected to a generator, and furnishing electricity through conductors to the various pumps. The total efficiency of a series of small electric pumps that aggregate a sufficient amount of power to enable this arrangement to be used, is very much higher than the total efficiency of a number of small isolated steam or compressed-air pumps introduced into the workings. With compound- condensing engines upon the surface, operating electric pumps underground, the steam consumption per pump horsepower per hour, for the smaller sizes, would only be about 40 Ib. per H. P. per hr.; for medium-sized electric pumps, about 30 Ib. per hr., and larger sizes from 20 to 30 Ib. per H. P. per hr. These figures show that for pumping from isolated portions of the mine the electric pump is much more efficient than the steam pump, as the current can fre- quently be obtained from the lines operating the underground haulage system, furnishing light, etc. An efficiency of at least 50% should be obtained in any well-designed, well-built pump, so that a close approximation to "the actual current consump- tion can be obtained by doubling the theoretical consumption given in the accompanying table. THEORETICAL CONSUMPTION OF ELECTRIC CURRENT FOR PUMPING WATER PER 1,000 GAL. Total Elevation Equivalent Pressure Kilowatts Total Elevation Equivalent Pressure Kilowatts Feet per Square Inch 1,000041. Feet per Square Inch per 1,000 Gal. 10 4.33 .0312 160 69.29 .500 20 8.66 .0624 170 73.63 .531 30 12.99 .0937 180 77.96 .562 40 17.32 .124 190 82.29 .593 60 21.65 .156 200 86.62 .624 60 25.99 .187 210 91.14 .655 70 30.32 .218 220 95.48 .686 80 34.65 .249 230 99.82 .717 90 38.95 .281 240 104.16 .748 100 43.31 .312 250 108.50 .779 110 47.64 .343 260 112.84 .813 120 51.97 .374 270 116.91 .841 130 56.30 .406 280 121.24 .875 140 60.63 .437 290 125.57 .903 150 64.96 .468 300 129.90 .934 HYDRAULICS 343 Precautions Necessary With Electrically Driven Mine Pumps. Where electricity is used in mining, the prevailing tendency is to lay the blame for troubles of various kinds to its use, because electricity is the least understood and most mysterious force employed. It is especially important, therefore, that every precaution be taken to minimize the possibility of accident from electric causes, either by shock or by fire. While bare wires are necessarily employed as trolley wires, all wires used as feeders, on the headings, and wires leading to the pump should be well insulated, as even a slight shock received by the attendant working at or near the pump, or trackmen, or timbermen working on the entries, may prove fatal should the man receiving the shock fall against the exposed wire. Whenever possible, a dry, wooden platform should be provided about the pump; or, if this is considered objectionable on account of the fire risk, a good, dry, cement floor should be laid in the pump room. A small stool with insulator pins and glasses for legs forms a safeguard and should be used whenever it is necessary to adjust or change brushes or work on the commutator while running. It is hardly surprising that a fire should originate in a mine when a small electric pump is placed on a wooden floor in a frame pump house and the attendant has a seat or bunk with straw mattress, where he reclines and smokes; or when oil and waste are thrown about and the fuse boxes and rheostat are fastened to a board placed against an inflammable partition, while a strong draft passing through the place, and no available means at hand of extinguish- ing a fire adds to the danger. The following precautions are advised in placing an electric pump: Place the pump, if possible, in a special room excavated for the purpose. Where a break-through or passage between two rooms must be used, it should be closed with brick or stone and not with wooden brattice. Make the place fireproof; allow no wooden boxes or furnishings of inflammable material; enforce strict regulations in regard to oil and waste used about the pump; have a dry, cement floor and keep it clean. Matches must not be left in or around the pump house, or any illuminating oil kept therein, and lubricating oils should be carried to the pump house only in small quantities and in closed cans. Cotton waste when saturated with oil is liable to spontaneous com- bustion, and should be thrown into a tight can and taken out of the mine each day. The discharge pipe of the pump should be tapped with 1-in. connections, and a length of hose with a nozzle kept in the pump house ready for use in case of fire. The pump house should be well lighted by incandescent lamps. Where lamps are used in series, at least two circuits should be run, since one burn-out will extinguish an entire series. The transmission wire for the pump should be strung on glass or porcelain insulators and care taken to prevent contact with the pump frame or the mine timbers. The line should be taken as directly as possible to the switch and fuses, and should be protected against a series ground or a short circuit. The following table gives the gallons per minute delivered from various sized pumps operating at different piston speeds. Centrifugal Pumps. In mining practice, centrifugal pumps commonly driven by an electric motor placed on the same shaft, have been used for many years in raising water from local dips and swamps into the main sump. The absence of valves makes them well adapted to pumping dirty or gritty water and the fact that the moving parts have a rotatory instead of a reciprocating motion makes them especially suitable where electric power is available. Their small size, and consequent portability, is a commending feature for underground work. Where the water is strongly acid these pumps probably wear out sooner than ordinary reciprocating pumps unless made of special acid-resisting metal. The original form of single-stage centrifugal pump was designed for handling large volumes of water under small heads, say, from 60 to 100 ft. In modern installations, heads of 500 ft., 750 ft., and even more, are overcome by the use of multistage pumps, so that this type is now frequently used in pumping from the main sump to the surface in one operation. The pump consists of a series of revolving, turbine-like wheels or impellers, set side by side on the same shaft. The water thrown off by the first wheel is taken up by the second and by it passed on to the third, and similarly, accord- ing to the number of stages. If there is but one revolving part or impeller, which throws the water into the discharge pipe, the pump is single-stage; if there are two revolving parts, the second discharging the water forced into it by the first, it is a two-stage pump, and similarly for each additional revolving 344 HYDRAULICS t>-0 o> fa * o.o S 95 95 oo ^! ** fi 2J ^ Q t^NOO5^O'Ot>-^t^OOa)'-iCOCDOO(NiOO5Tf(Ni6 (NiMO'-lOOO'-ICOiOOOOOO5O i '-i_qC^Tt< ^100i-iOOCDOO<-iT}(t>.0 rHcocoqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqq t 'COO3CDCOQt^Tf(MOOOt--CDiO'*rfcoqqq< >i-iiO'-HOOGeOTMDOOOOO'*OOOOOOTt 00 00 OS O> C iH I-H W CO CO <* O CO CO & ^5g g^ S3 00 -l jgsssisgsisfsfifiif^ 3^ g^i^gg ) I-H (N CO C *i co s g S-g ICOCDO-^OOCOOOT^IN irHIN^lOOOOOJl-HO C^IC^IC^O^C^C^C^CO^ l! M HYDRAULICS 345 part. These pumps are designated by the size of their outlet as, for instance, a 2-in. or 4-in. pump, meaning with a 2-in. or a 4-in. discharge pipe. The height of lift depends on the quantity of water to be discharged and the circumferential velocity of the revolving disk and is proportional to the area of the discharge orifices at the circumference of the disk. The circumferential velocity depends on the diameter of the disks as well as on the number of revolutions per minute. As the number of revolutions per minute is com- monly limited by those of the electric driving motor, the diameter of the disks, that is, the size of the wheel or pump, is varied to suit the head against which the machine is working. For a given lift, the total efficiency of centrifugal pumps increases with the size of .the pump, being about .45 to .50 for the smallest sizes of single stage pumps, and .70 to .75 for the largest, the mul- tistage pumps giving better results. One of the most important points to investigate when selecting a centri- fugal pump is the total head against which it will have to work, as this head determines the speed at which the pump can most economically run and the speed determines the size necessary to throw a given volume of water. The horsepower may be determined by the same formula used for reciprocating pumps, BHP = (GFMXhead in feet) 4- (3, 960 X efficiency of pump), in which, BHP = brake horsepower; GPM = number of gallons to be delivered per minute. In this formula, if the efficiency is made equal to unity, the horsepower determined will be the net horsepower theoretically required to raise the given number of gallons the given height. As stated, the efficiency varies widely, and may be taken at .50 for small wheels operating under low heads and .75 for large multistage wheels operating under high heads. However, the determi- nation of the proper size of pump had better be left to the manufacturer who, on receipt of the proper data, will supply the right kind and size of pump and will guarantee its efficiency. The data required are the quantity of water to be pumped per minute and its kind (clean, acid, muddy, gritty, etc., size of grains of impurity, etc.), the suction lift, or distance from the water level in the sump to the center line of the pump, the discharge lift, or difference in elevation between the center line of the pump and the point of discharge, together with a sketch showing a plan of the discharge line with its length and size and the number, location, and radius of the various bends. The pressure, in pounds per square inch, of steam or compressed air, or voltage of electric current should be given, all estimates being made for the power available at the point of its application. When bolting the pump to the foundation, care must be taken not to spring the bedplate. Every joint in the suction pipe should be air-tight. The pump should be installed to run in the direction indicated by the arrow, wording, or other instruction stamped or cast on the casing. The stuffingboxes should be properly packed and the water-seal ring should be in the proper position. The bearings should be cleaned and filled with a good grade of engine oil. Long sweep elbows only, and as few of them as possible, should be used in the suction and discharge piping. It is also advisable to use large pipe lines, as this reduces the power necessary to drive the pump and will save money in the long run. To prevent freezing in cold weather, the pump should always be drained when not in use by unscrewing the plug in .the bottom of the pump casing. All centrifugal pumps that do not operate with pressure on the suction side (that is, all pumps drawing water from a sump that is below the level of the center of the pump) must have the casing and suction pipe filled with water before starting. This may 'be accomplished in various ways. Where steam or compressed air is the power an ejector is used, but this method of priming is not available in mining practice where electricity is used. If a hand primer is used, the air cock on the top of the pump is opened and the primer, which is a small hand pump, is worked until water flows through this cock. Then the pump is started. If there is a foot-valve on the bottom of the suction pipe, the pump can be primed by running water into it from an overhead tank, or any other source of supply, as the valve will hold the water in the pump. In the event of the column pipe being full of water, as is commonly the case when the pump has been shut down temporarily (as during the night shift), a by-pass may be arranged by which the water in the column pipe may be drawn off in sufficient quantity to prime the 'pump. After priming, the pump can be started and, when full speed has been attained, the discharge valve opened. 346 HYDRAULICS PUMPS FOR SPECIAL PURPOSES Sinking Pumps. Sinking pumps may be either single or duplex in their action, and may be inside or outside packed. Outside-packed single-acting pumps are in many ways preferable, owing to the fact that they are less liable to get out of order. One requisite of any sinking pump is that it should have as few exposed parts as possible, and that these parts should be so placed that they will be protected to as great an extent from injury by blasting as possible. Sinking pumps are usually provided with a telescopic section in the suction pipe, and sometimes also in the discharge pipe, so that they can be moved down several feet without having to break the joints of the piping. Pumps for Acid Waters. Where mine waters are acid in their nature, bronze, bronze-lined, or lead lined pumps are usually employed, and in some cases even wooden pumps have been used, as, for instance, in the Swedish copper mines, though this practice is disappearing in favor of the use of bronze or copper linings. The pipes for such pumps should be of bronze or copper tubing, or should be lined with some sub- stance that will not be affected by the acid of the water. Sometimes wooden linings are employed, placed as shown in Figs. 1 and 2, Fig. 1 being a section of the pipe with the lining complete, and Fig. 2 a cross-section of one of the individual boards used in the lining. These are usually made of pine about f in. thick, and are gro9ved on each end as shown. FIG. 1 r IG. 2 They are sprung in so as to complete a circle on the inside of the pipe, and then long, thin, wooden keys driven into the grooves. When the water is allowed to go into the pipes, the linings swell and make all joints perfectly tight. Elbows and other crooked sections are lined with sheet lead beaten in with a mallet. Concrete-lined pumps have been recently introduced in mines where there is acid water. PUMP FOUNDATIONS The foundation for pumping machinery depends entirely on the type of pump. Direct-acting duplex pumps probably require the least foundation, for the piston and plunger moving in 9pposite directions almost balance the machine in line with the plunger motion and the strains due to reversing are contained almost wholly within the machine itself. Small duplex-pump foundations are made of a solid mass of brick or concrete, while large pumps are often set on separate piers, one for the water end and one for the steam end. The foundations must go down to sufficiently hard material to bear the weight of the pump; or, if the substratum consists of loose sand or gravel, the founda- tion must be spread so that the pressure does not exceed 1 T. per sq. ft. Single pumps require a somewhat heavier foundation than duplex pumps, owing to the greater shocks to which they are subjected. Foundations should be built of hard brick laid in cement mortar, or of concrete; or, in the case of large pumps, stone may be used. The pump should be secured to foundation bolts anchored to plates underneath the masonry. If. solid rock exists at the place where the pump is to be located, the surface of the rock is leveled to suit the bedplate or footings of the pump; holes for the foundation bolts are then drilled to a sufficient depth, and the bolts, which should have a good length and a roughened shank, are placed in the holes and fastened by pouring molten lead around them. Pump houses, or pump stations as they are often called, are generally placed near the foot of a shaft or slope in a room excavated for the purpose in the solid rock or coal. If the roof needs support, timbers or steel supports may be used. PUMP MANAGEMENT All pumps, when new, should be run slowly until the parts have become thoroughly adjusted to their bearings, when the speed may be increased. Because a new pump works stiffly is no cause for alarm, for, while a machinist can properly construct the parts, he cannot always forsee the strains caused by the action of the pump, when the parts are assembled and which require certain adjustments to be made after the pump is at work. By running the pump slowly with the parts properly lubricated and making such adjustments as may be necessary, stiffness will gradually disappear and the highest efficiency HYDRAULICS 347 of the pump will be attained, provided other matters on which the pump's action depend have received proper attention. The causes that affect a pump, impair its efficiency, and prevent it from performing its full duty are: wear; the improper adjustment of valves, valve stems, and levers; the improper packing of plungers and stuffingboxes; draw- ing up the stuffingbox glands too tightly; lost motion due to permitting the working parts to wear and not adjusting them to the new conditions; accumu- lations of foreign matter under the valves or in the strainer; broken valves and valve springs; leakage in valves; taking air in the suction pipe; clogged or broken discharge pipes; and the use of poor gaskets. At many mines, the pumps are capable of a larger capacity than is obtained by the low speed at which they are run, but it is important that such pumps be run continuously, as any serious interruption in pumping might cause trouble elsewhere. It is customary, therefore, to keep on hand a supply of duplicate valves, moving parts, and packing, in order that when it becomes necessary to make repairs they may be made without great loss of time. A common cause of pumps refusing to work properly is due to their taking air below the suction valves. Small leaks will cause the piston to jump, owing to the water not entering through the suction valves soon enough to fill the entire chamber. This trouble may be remedied by seeing that all joints in the suction pipe and between the pipe and the pump are air-tight. Leaks may sometimes be detected by the hearing or by the flame from a candle being drawn toward the hole. If the leaks are small and not at the pipe joints, a coat of asphalt paint may stop them; if large, they should be drilled larger, the hole threaded, and a screw plug inserted. If the leak is at the joint between two pipes, the pipes should be uncoupled and screwed together again, using graphite pipe grease for a lubricant; or, if the joint is a flanged one, a new gasket should be placed between the flanges, and the pipes lined up before the bolts are tightened. Sometimes, a pump fails to catch the water when started owing to leakage of the valves in the suction chamber. The trouble may be caused by the valve and valve seat being corroded; by chips or gravel getting under the valves and preventing them from seating properly; or by the valves and seats becoming worn so that leakage cannot be prevented without changing the parts. Many pumps that will not raise water in the suction pipe when empty, owing to the pump having been idle for some time, will continue to draw water after once being started. In such cases, it is necessary to prime the pump, by which is meant filling the suction pipe and part of the suction cham- ber, if there is one, and in some cases, also, the pump barrel, with water, so that the pump may start under conditions similar to those under which it must work. To prime the pump, it is simply necessary to open the cock, or valve, in the priming pipe and allow water from the column pipe to flow down into the suction pipe and the pump. When these are full, the valve is again closed and the pump is ready to start. Pumps sometimes fail to raise the water when the full head is resting on the valves in the discharge chamber. This may be due to air accumulating between the suction and the discharge decks, which air is compressed and expanded by the motion of the plunger. Air valves should be provided in the water cylinder for the purpose of allowing this confined air' to escape. Violent jarring and trembling often take place if the discharge chamber is not provided either with an air chamber where the lift is not above 150 ft., or with an allevi- ator, for lifts above that distance. This jarring is due to the column of water in the discharge pipe coming to rest suddenly between strokes and having to be again put in motion. In case the pump column is filled with water and the pump is stopped, the water will run back through the pump if the foot-valve is not tight. To prevent this, a gate valve or a check-valve is placed a short distance from the pump in the column pipe. A gate valve wears less than a check-valve, and presents no obstruction to the flow of water when the valve is open. This valve is useful in the column pipe to keep the pressure off the valves when the pump is not at work, and also for keeping water from running back into the pump chamber when the valves are being repaired. When starting compound pumps, the steam on the high-pressure-cylinder piston is not always powerful enough to move the plungers against the resis- tance of the water in the discharge pipe; but, by opening the gate valve in the by-pass piping, the pressure on the plungers is relieved for a sufficient num- ber of strokes to allow the steam to reach the low-pressure piston, when the 348 HYDRAULICS combined force of the two pistons will do the work and the by-pass pipe can be closed. Valves in the steam end sometimes wear unevenly or the valve stems by continual action wear and cause lost motion, thus causing a back pressure and irregular action. Anything wrong in the steam end can usually be deter- mined by the irregular exhaust, but even this may be deceptive in case the water-end valves are leaking. If the steam valves are suspected, the steam- chest cover may be raised for their inspection, but the valves should not be disturbed until it has been determined, by moving the water piston backwards and forwards several times, that they do not open and close properly. The trouble may be in the levers or toggles that throw them, and the adjustments may be properly made without disturbing the valves. In many duplex pumps, there are very slight differences between the two sides, and the amount of lost motion between the valve stem and the valve should be carefully adjusted. Too little lost motion will cause short stroking, while too much will allow the pistons to strike the heads. The adjustment requires skill. Sometimes, the valve seat or the valve has soft spots that wear faster than the rest of the valve and seat. Through these slight depressions, steam will blow and cut both valve and seat if attention is not given them; back pressure will then seriously interfere with the working of the pump. If the defect is in the valve, a new one can take its place; but the valve seat, if a part of the steam cylinder, will require an entirely new cylinder, and hence it is economy to scrape the seat until the depressions are removed. A try plate made of steel having a perfectly level surface is covered with chalk and carefully rubbed over the valve seat; the elevations will have chalk on them, the depressions will not. The elevations are scraped with a chisel made of the best steel until they are worn down so that chalk sticks to every part of the seat alike. The valve is treated in the same way if it can be done without too much expense. The valve and the valve seat when removable should be sent to the shop to be reground. The first step after a pump has been erected is to clean out the steam piping. In order that this may be done without carrying foreign matter into the pump, the piping is left disconnected from the pump and steam at full boiler pressure is allowed to blow freely through the piping and valves for a few minutes. Steam is then shut off and the piping is connected to the pump. The next step is to blow out the steam cylinders. To do this, the cylinder heads should be put on, leaving the pistons and valves out of the cylinders. The stuffingboxes should be closed, which is most conveniently done by placing a piece of board between the stuffingbox and the reversed gland and then setting up the nut on the stuffingbox studs. When the gland is drawn home by a nut outside of it, a circular piece of pine board may be placed between the end of the gland and the inside of the nut in order to close the opening through which the piston rod passes. Steam may now be turned on the main steam pipe leading to the pump; by opening the throttle valve wide at short intervals, the sand and scale in the ports and other passages and spaces of the steam end can be blown out. After the cylinders have been blown out, the heads and covers should be removed and all foreign matter blown into the corners and chambers of the cylinders removed by hand. The pistons, valves, cylinder heads, and other covers can then be put in place. The blowing out of the pipes and cylinders after erection is often neglected or but imperfectly done, with serious consequences to the machine; it cannot be too thoroughly done, particularly in that type of pump where the steam ports and exhaust ports are on top, for in this particular case the sand and grit are deposited in the bottom of the cylinder for the piston to ride on. The packing of all rods and stems is the next step. If fibrous- packing is used, the boxes should be filled full and the glands tightened down very moder- ately. The tightening of the glands can best be done when steam is on and the machine is in motion, when they should be tightened only sufficiently to stop leakage and no more. When excessive tightening is required to stop leakage, the packing should be completely renewed. Some pumps are fitted with metallic packing; this packing is usually prepared by specialists and fully guaranteed, and their directions for use should be carefully followed. In case of failure or unsatisfactory results, the makers should be consulted. The piling of the machinery is the next step and is a very important one. All rubbing surfaces should be provided with suitable oiling devices appropriate to the particular place and service. The quality of oil should be carefully selected to suit the velocity and pressure of the rubbing surfaces on which it is used. For use within the steam cylinder, heavy mineral oil is the only oil HYDRAULICS 349 capable of withstanding the high temperature; and when starting up new pumps only the best quality should be used, regardless of price. A liberal use of this oil for the first month will go far toward reducing subsequent oil bills. The pumping engine must often run continuously or without interruption for a month or even longer. This requires that all oiling devices be so arranged that they can be supplied and adjusted while the machine is in motion. It is a good plan to provide two sets of oiling systems for all the principal journals, so that if one fails the other can be used while the disabled one is being over- hauled. All oil holes are generally stopped with wooden plugs or bits of waste twisted into the hole, or are otherwise protected while the machine is being erected. These should now be removed and the oil holes and oil channels thoroughly cleaned. Bearings should be flooded with oil at first to wash out any dust or grit that may have reached the rubbing surfaces. The steam end is then ready to be warmed up, and it may be mentioned that from now on the method of starting a pump is the same whether the pump is a new one or an old one. To warm up the steam end, the throttle is opened just a little and with the drain cocks opened wide, steam is allowed to blow through the cylinder until no more water passes out of the drain cocks, using the steam by-pass pipes in case of multiple-expansion pumps. If the pump has a valve gear that can be operated by hand, the warming up can be hastened by working the valve back and forth slowly. While the steam end is warming up, the water end should be made ready by opening the stop-valve in the delivery pipe and otherwise seeing to it that the pump has a free delivery. If a stop-valve is fitted to the suction pipe, this should be opened. If the machine is compound or triple expansion, the water by-pass valves must be opened until the machine has made a sufficient number of strokes to bring the intermediate and low-pressure cylinders into action, when the by-pass valves should be closed. If the pump is fitted with dash-relief valves, these should be closed before starting, in order to keep the pistons as far from the heads as possible in starting. Should the pump exhaust into an independent con- denser, this should be started and a vacuum obtained before starting the pumps. To start the pump, open the throttle slowly and let the pistons work back and forth very slowly a few times, gradually increasing the velocity until full speed is attained. After the pump has been running a few minutes, close the drain cocks. If the pump has dash-relief valves, the length of stroke may now be carefully adjusted. To stop the pump, close the throttle, open the drain cocks, and close the gate valve in the discharge pipe, if one is fitted. Afterwards, shut down the condenser. MISCELLANEOUS FORMS OF WATER ELEVATORS Jet Pump. In the jet pump, the energy of a jet of water is utilized for raising a larger volume through a small distance, or a mixture of water and solid material through a short distance. Vacuum Pump. The pulsometer, which is the most important representa- tive of the vacuum pumps, consists of two chambers in a large casting, with suitable automatic valves arranged at the top and bottom of the chambers. Steam is introduced into one of the chambers, then the valve at the top closed. This steam will condense, forming a vacuum that draws water from the suction into the chamber. When the chamber is filled with water, steam is again introduced and forces the water out through the discharge pipe. The oper- ation is then repeated, more water being drawn in by the condensation of the steam. The two chambers work alternately, one being engaged in draw- ing water in while the other forces it out. The total steam efficiency of this form of pump is small, though it may actually be above that of small steam pumps employed in isolated portions of a mine. The advantages are that the pump possesses no intricate mechanism nor reciprocating parts, requires no lubrication, and is not injured by gritty or acid materials. On this account it may be employed for pumping water in concentration works, coal-washing plants, and similar places where the water is liable to contain grit or dirt. Air-Lift Pumps. By introducing compressed air at the bottom of a pipe submerged in any liquid, the air in the pipe rises as bubbles, and so reduces the specific gravity of the fluid in the pipe. This causes the fluid in the pipe to rise above the level of that surrounding the pipe. The difference in specific gravity can never be great, and hence the fluid can never be elevated to any considerable height without having the lower end immersed to a correspond- ingly great depth. On this account it is frequently necessary to drill a well 350 HYDRAULICS considerably below the water-bearing strata, so as to pbtain the proper ratio between the submerged portion of the pipe and the height to which the water is to be lifted. Some advantages of this form of pump are that there are no moving parts, no lubrication is required, and gritty material does not inter- fere with the operation. If the pump is constructed of suitable material, it may be employed for handling acids or solutions in electrolytic or chemical works. This style of pump is also quite extensively employed for pumping water from Artesian wells. It has not been successful as a mine pump, owing to the ratio between the part immersed and the lift. Water Buckets. Where only a limited amount of water collects in the mine workings, it is frequently removed by means of a special water bucket or water car during the hours that the hoisting engine would otherwise be idle Where very large amounts of water are to be removed from deep shafts, it has been found economical to do this with special water buckets. One of the best illustrations of this class of work is the Gilberton water shaft which has been equipped at the Gilberton Colliery of the Philadelphia and Reading Coal and Iron Co. The collieries draining to this shaft require the removal of 6,000,000 gal. of water per 24 hr. during the wet season, and this has to be lifted from a depth of 1,100 ft. In order to accomplish the work by means of steam pumps, it required a number of pump stations in different parts of the mine, each of which had to be attended by a pumpman, and a large number of steam lines were required in the mine. In order to remove the danger of fire caused by these steam lines, and to dispense with the large amount of labor otherwise necessary, it was decided to hoist the water, and a shaft 22 ft.X26 ft. 8 in. outside of timbers, was sunk. This shaft contains two compartments 7 ft.X7 ft., in which the water buckets are operated, and two compartments 7 ft.X 11 ft. 8 in. that are utilized for cages to lower men, timber, and other supplies. The water tanks employed in the special water compartments are 5 ft. 6 in. in diameter, and 14 ft. long. They are provided with special devices, sliding on regular cage guides, and empty themselves automatically at the surface by means of a trip or sliding valve. Two pairs of direct-acting hoisting engines, with 45-in. X 60-in. cylinders, operating drums 14 ft. 8 in. in diameter by 15-ft. face, are employed. These operate the water buckets in cages by means of 2-in. crucible steel ropes, at 50 rev. per min., which is equivalent to a piston speed of 500 ft. per min. The drums will hoist two tanks of 2,400 gal. per min. This gives an output of 7,000,000 gal. per 24 hr. By slightly increasing the speed of the engine, this amount can be increased 10%, which is 25% in excess of the calculated maximum demand on the shaft. The cages in the cage compartments are so arranged that they can be disconnected, and water buckets substituted for them. This would be a total output of over 14,000,000 gal. per 24 hr. at the normal speed of the engine. One great advantage of this style of pumping plant is that there is absolutely no fear of drowning the pumps. The following figures by Mr. F. E. Brackett give the cost of operation and the efficiency of the water hoist at the Coleman shaft, Cambria County, Pennsylvania. The Coleman shaft is about 660 ft. deep and the water hoist consists of two Wellman-Seaver-Morgan boiler-shaped automatic skips of 1,200 gal. capacity each, with the customary valves, etc. "The bailing of the water was carried on intermittently by the main hoisting engine. It was found that bailing from 20 to 30 min. per hr. was sufficient to keep the water down. "When bailing with one skip, one skip of water was delivered every 75 sec. but by a slight effort a skip could be delivered in 60 sec. When two skips were in use, the time necessary to deliver a skip was from 31 to 38 sec., averag- ing 34 sec. Of this time. 20 sec. were occupied in hoisting the skip 700 ft. and the remaining 14 sec. were occupied in slowing down and dumping. The actual dumping only occupied about 5 sec. The capacity of the two skip hoists was, therefore, (1,200-H 34) X 60 = 2,120 gal. per min. "The amount of coal consumed in hoisting the 800 gal. per min. made by the mine at this time was 23 gross T. per da. of 24 hr. It was estimated that 85% of this, or 19 T., was consumed in hoisting the water. The consumption of steam by the hoisting engine, as computed from its dimensions, was 74 Ib. per useful H. P. per hr. As it requires 141 H. P. to hoist 800 gal. of water per min. 700 ft., the amount of steam required was 250,416 Ib. per da. Divid- ing the water by the coal, the efficiency of the boilers on this kind of inter- mittent work is only 6 Ib. of steam per Ib. of coal. The duty of the plant, as computed from these data, is about 15,400,000 ft.lb. of work per 100 Ib. of coal, which is extremely low.*' HYDRAULICS 351 Mr. Brackett reaches the conclusion of other mining engineers that water hoisting from shallow depths is very uneconomical "as there is very little opportunity to use the steam expansively. Even should an attempt be made to do so, the time occupied in getting up speed, when the steam must be admitted at nearly full stroke, occupies a large percentage, sometimes all, of the total time under steam. In the second place, there is a large amount of power wasted during every winding by the application of brakes to bring the load to rest. Besides these, the intermittent use of steam necessarily inter- feres with the economical operation of the boilers. Enough steam cannot be raised during the demand for it without wasting fuel during the time there is little or no demand for it. By careful design, especially on windings of greater length, no doubt these losses can be reduced to some extent, but as a general proposition the plan of hoisting water instead of pumping it should not be adopted, unless there exists some other reason that is of greater weight than the economical side of the question." Some years ago the Hamilton iron mine, in Michigan, was drowned by a sudden inrush of water that drove the pumpmen from the pumps. In order to remove this large volume of water, special bailing buckets were substituted for the ordinary mine skips. These bailing buckets ran on the inclined skip road, and unwatered the mine in a remarkably short time. Siphons. The principle on which the siphon works is shown in the accom- panying figure. The atmospheric pressure on the surface of the water in the upper basin will force the water up the short leg I to the crown or summit, from whence it will flow by gravity through the long leg h into the lower basin. The vertical height h is called the lift, and the vertical fall hi, the fall of the siphon. The difference between these heights (hi h) may be called the siphon head. The pressure of the atmosphere on the water in each basin acts to keep the pipes /, h filled with water. The conditions required for the successful operation of a siphon may be stated as follows: 1. The height of the summit of the siphon above the surface of the water in the upper basin, or the vertical lift of the siphon, must not exceed a practical limit to which the atmpsphere will force the water. This height is theoretically 34 ft. at sea level, but is less at points above the sea level. A safe rule to apply in determining the vertical height to which the atmosphere will force the water in the suction pipe of a pump, or in the short leg of a siphon, is to take .8 of the barometric height, expressed in inches, for the vertical lift of the pump, or siphon, in feet. Thus, if the barometer stands at 30 in., the lift of the pump or siphon, may be taken as 30 X. 8 = 24 ft. Where the suction pipe is nearly vertical, and consequently of shorter length, this height may be somewhat increased; but where the suction pipe is inclined and its length therefore considerable, the vertical lift should be decreased proportionately. 2. The longer leg, or the discharge pipe of the siphon, must fall through a greater vertical height than the short leg, or draft pipe. 3. When the fall hi of the siphon exceeds the practical limit to which the atmosphere will force the water, care must be taken to arrange the fall of the siphon relative to its lift, or to increase the length of the long leg, or to use a pipe of a smaller diameter, or to throttle the discharge by means of a valve, so as to prevent the siphon from running empty in a few hours, which it will do whenever the fall is so great that the water in the long leg runs away from the crown faster than the atmospheric pressure forces it up the short leg. 352 HEAT AND FUELS Another important condition requisite to the successful operation of a siphon, is the submerging of both ends of the siphon pipe in their respective basins, in order to prevent air from being drawn into the pipe and reaching the crown, or summit, of the siphon. This takes place more readily in the short leg of the siphon than in the long leg, due to the direction of the flow of the water. The submergence of the discharge end of the siphon, however, is important in order to insure a full flow in the pipe. Air carried into a siphon by the water will gradually accumulate at the highest point of the siphon pipe and will interfere with the working unless an air trap is provided at that point through which the air can be let off from time to time. In order that a siphon may operate successfully without a throttling valve, its length, diameter, lift, and fall must bear a certain relation to one another, or fulfil certain conditions, without which the pipe has a tendency to empty itself. Referring to the accompanying figure, and calling the head, length, and diameter of pipe, h, I, and d, respectively, on the suction end; and hi, li, and d\ on the discharge end, as the flow is uniform throughout the pipe, hd 6 hidi 6 1 IT But the pressure of the atmosphere acts on both ends; at sea level, this will support a water column of 14.7 -f-. 434 = 34 ft., practically. Hence, the head producing the flow of water from the suction end to the crown is 34 h, while the head causing the flow from the crown to the discharge end is hi 34. There- fore, the formula when applied to siphons at sea level, becomes I li Whenever the second member of this formula, which represents the flow in the discharge end of the siphon, becomes greater than the first member, which represents the suction end, the pipe will tend to empty itself, because the water will then flow away from the crown faster than the atmospheric pressure can supply the waste. Whenever the foregoing equation is satisfied, the siphon needs no throttling valve to restrict its flow, although a valve at each end of the siphon is necessary for filling the pipe. The discharge is then given by the following formula, EXAMPLE. A siphon pipe 4 in. in diameter and 1,000 ft. long, has a rise of 15 ft. and a fall of 40 ft.; how may gallons of water will it discharge in 1 hr.? SOLUTION. Assuming that, for mine work, /=.Q1. and substituting the given values in the formula, G = 2.83X4*X \ OIX*!^)? = 143+ gal ' per min ' The quantity discharged in 1 hr. is then 60 X 143 = 8,580 gal. HEAT AND FUELS Heat is a form of energy produced by the rapid vibrations of the molecules of a body. All bodies are assumed to be built up of molecules that are held together by cohesion but yet are in a state of rapid movement in relation to one another. The application of heat to a body causes a more rapid vibration of the molecules, and the withdrawal of heat causes a less rapid vibration, thereof; it is to the rate of vibration that the sense of hotness or coldness is due. Thermometers. Changes in the temperature of a body are commonly measured by a thermometer, although very high temperatures are measured in other ways as by means of a pyrometer, etc. Because of its uniform expan- sion and its sensitiveness to heat, mercury is commonly used in the construction of thermometers, provided the temperatures to be measured range between, say, - 35 P. and + 625 F. This is because mercury freezes at about - 38 F. and volatilizes at +675 P., beginning to give off some vapor at even a lower temperature. For measuring temperatures below the freezing point of mercury, alcohol is commonly employed although the United States Bureau of Standards prefers toluene. In all thermometers, the freezing and boiling points of water under mean atmospheric pressure at sea level determine two fixed points, but the division of the scale between these points is made in one of three different ways. In HEAT AND FUELS 353 the Fahrenheit thermometer, which is in universal use in the United States and Great Britain, the boiling point of water is called 212 and the freezing point 32, the of the scale being 32 below the freezing point and at what was then supposed to be the lowest temperature attainable. In the centigrade ther- mometer, in use in those countries that employ the metric system and in England and the United States in scientific work, the freezing point of water is called and the boiling point 100. In the Reaumur thermometer, in use in Russia and in Germany (for domestic purposes), the freezing point of water is called and its boiling point 80. The following formulas serve to convert the readings of one scale into those of the others: F = f C+32 = fR+32 C = t(F-32)=f R R = (F-32) = |C Thus, 1,000 C. is equal to 1X1,000 + 32 = 1,832 F., and, similarly, 490 F. is equal to f X (490 32) = 254.5 C. However, when the relation between a given number of degrees of the scales is desired other formulas must be used. Because between the freezing and boiling points of water there are 100 on the centigrade scale and 180 on the Fahrenheit scale, 1 C. = 1.8 F., and 1 F. = .555+C. Thus, a range of temperature represented by 1,000 C. is equal to a range of 1,800 F. COMPARISON OF THERMOMETER SCALES Fahrenheit Degrees Centigrade Degrees Reaumur Degrees Absolute zero Zero, Fahrenheit Freezing point Maximum density of water -459.64 0.00 32.00 39.10 -273.13 - 17.78 0.00 3.94 -218.51 - 14.22 0.00 3 15 Boiling point 212.00 100.00 80.00 Absolute Zero. At 32 F., a perfect gas expands -- part of its volume 4" l.t>4 if its temperature is increased 1, the pressure remaining unchanged. Con- sequently, at 32+491. 64 = 523.64 the gas will occupy double its original volume; and if the temperature is reduced to 491.64 32= 459.64, the gas will disappear. Presumably some change in the rate of contraction takes place before the minimum temperature is reached, but the law may con- veniently be used within the range of temperature where it is known to hold good. This temperature of -459.64 F. (commonly taken as -460 F.) is known as absolute zero. On the centigrade scale, this point is reached at 273.13, usually taken as 273. From this, any perfect gas expands ^ 5 or 5 f 3 of its volume for each 1 increase in temperature above that of absolute zero, depending on whether the Fahrenheit or centigrade thermometer is used. Temperatures reckoned from the absolute zero are known as absolute temperatures. To find the absolute temperature on the Fahrenheit scale, add 460 to the reading of the thermometer. Thus, 62 F. = 460 + 62 = 522 absolute F., and -54 F. = 460-54 = 406 absolute F. Similarly, in the centigrade scale, 62 C. = 273 + 62 = 335 absolute C., and -54 C. = 273-54 = 219 absolute C. British Thermal Unit. The quantitative measure of heat in use by English- speaking nations is known as the British thermal unit, commonly written B. T. U. It is the quantity of heat required to raise the temperature of 1 Ib. of water lat 62 F.; that is, from 62 to 63. For accurate work, it is necessary to specify the particular degree at which the temperature is measured for the amount of heat required to raise the temperature of 1 Ib. of water is not the same for all parts of the thermometric scale. British thermal units were at one time referred to the temperature of the maximum density of water, 39.1 F., but recent practice uses 62 F. as being nearer the mean value. The heating value of a fuel is commonly expressed in the number of British thermal units per pound of coal, oil, etc., it will yield on burning. Thus, it may be stated that a certain coal has a fuel or heat value of 12,000 B. T. U. 354 HEAT AND FUELS This means that 1 Ib. of the fuel when burned under perfect conditions will yield sufficient heat to raise the temperature of 12,000 Ib. of water 1 F., or will raise the temperature of 1 Ib. of water 12,000 F. Calorie. The calorie is the equivalent in the metric system of the British thermal unit. It is the amount of heat required to raise the temperature of 1 kilogram of pure water from 15 to 16 C. As in the case of the British thermal unit, the calorie was at one time referred to as the temperature of water at its maximum density, or 3.94 C. The French and English systems are not exactly equivalent or interchangeable because the quantity of heat required to raise the temperature of a given mass of water from 59 F. (15 C.) to 60.8 F. (16 C.) is not exactly the same as that required to raise its temperature from 62 F. to 63 F. This difference, however, is very little, but .03%. There are two calories in common use. The one just defined, in which the unit weight is the kilogram, is in use commercially and is known as the large calorie. Chemists use the small calorie, -nfer of the former, being the amount of heat required to raise the temperature of 1 gram of water from 15 C. to 16 C. These are also known as the kilogram-calorie and gram-calorie, respectively. Pound Calorie. The pound calorie is the quantity of heat required to raise the temperature of 1 Ib. of water from 15 to 16 C. This unit is not infrequently employed in stating the calorific power or heat value of coals and in metallurgical calculations where the weights of the substances involved are given in pounds. Equivalence of Heat Units. Neglecting the difference in the specific heat of water at different temperatures (as noted before), the relations between the different thermal units may be determined as follows: 1 B. T. U. = .252 large cal. = 252 small cal. = .0555 Ib.-cal. 1 large cal. = 1,000 small cal. = 3.968 B. T. U. = 2.2046 Ib.-cal. 1 small cal. = .001 large cal. = .003968 B. T. U. = .0022046 Ib.-cal. 1 Ib.-cal. = 1.8 B. T. U. = .4536 large cal. =453.6 small cal. When calories are expressed per kilogram and it is desired to find the equivalent number of British thermal units per pound, the factor for multiply- ing is 1.8 as will appear from the following fractions, which show the relation between the units of the two systems: B. T. U. per Ib. = Ib. raised deg. F. Cal. per kg. kg. raised deg. C. As pounds are in each numerator and kilograms are in each denominator they may be canceled, and B " ^- U - Beg. ^ because X o F> = 1 . 8 o c> From this B. T. U. (per pound) = 1.8 cals. (per kilo). Mechanical Equivalent of Heat. Heat being a form of energy is capable of performing work. Joule's investigations showed that 1 B. T. U. was equiva- lent to 772 ft.-lb. of work, but later determinations indicate that the true mechanical equivalent of 1 B. T. U. is 777.52 ft.-lb., which is commonly taken as 778 ft.-lb. Thus, if 1 Ib. of Pocahontas coal has a fuel value of 15,000 B. T. U., it is capable of doing 15,000X778 = 11,670,000 ft.-lb. of work, The unit of work in the metric system is the meter-kilogram (often called the kilo- gram-meter) and is equal to 1 kg. raised through a height of 1 m. One calorie is equal to 426.8028 rn.-kg. One B. T. U. = 107.5614 m.-kg., and 1 cal. is equal to 3,087.3531 ft.-lb. The number 778 is called the mechanical equivalent of heat, or, sometimes, Joule's equivalent. Expansion by Heat. All bodies change in volume as the temperature to which they are subjected is changed; they commonly expand as they are heated and contract as they are cooled. The rate of expansion is commonly expressed as a coefficient, which indicates the relative amount the substance expands in length for an increase of 1 in temperature. The rate of expansion is not the same at all temperatures, as it increases slightly, in the case of metals, as higher temperatures are reached. In the first table on page 359 are given the coefficients of linear expansion for 1 F. of some of the more common materials. The coefficients of surface expansion are twice the values in the table; and the coefficients of cubic expan- sion, or expansion in volume, are three times the tabular values. Thus, a bar of wrought iron 60 in. long, if heated from 60 F. to 460 F., or through 400, will expand 60 X. 00000677X400 = .16248 in. In a similar way, a sphere of brass measuring 1,000 cu. in. at 32 F., will have its volume increased by 1,000 X300X (3X. 0000104) =9.36 cu. in. if heated to 332 F. HEAT AND FUELS 355 EQUIVALENT TEMPERATURES BY THE FAHRENHEIT AND CENTIGRADE THERMOMETERS Degrees Fahr. Degrees Cent. Degrees Fahr. Degrees Cent. Degrees Fahr. Degrees Cent. Degrees Fahr. Degrees Cent. -459.64 -273.13 2 16.7 62 16.7 122 50.0 400 240.0 3 16.1 63 17.2 123 50.6 350 212.2 4 15.6 64 17.8 124 51.1 300 184.4 5 15.0 65 18.3 125 51.7 250 156.7 6 14.5 66 18.9 126 52.2 200 128.9 7 13.9 67 19.5 127 52.8 150 101.1 8 13.3 68 20.0 128 53.3 100 73.3 9 12.8 69 20.6 129 53.9 50 45.6 10 12.2 70 21.1 130 54.5 49 45.0 11 11.7 71 21.7 131 55.0 48 44.4 12 11.1 72 22.2 132 55.6 47 43.9 13 10.6 73 22.8 133 56.1 46 43.3 14 10.0 74 23.3 134 56.7 45 42.8 15 9.5 75 23.9 135 57.2 44 42.2 16 8.9 76 24.5 136 57.8 43 41.7 17 8.3 77 25.0 137 58.3 42 41.1 18 7.8 78 25.6 138 58.9 41 40.6 19 7.2 79 26.1 139 59.5 40 40.0 20 6.7 80 26.7 140 60.0 39 39.4 21 6.1 81 27.2 141 60.6 38 38.9 22 5.6 82 27.8 142 61.1 37 38.3 23 5.0 83 28.3 143 61.7 36 37.8 24 4.5 84 28.9 144 62.2 35 37.2 25 3.9 85 29.5 145 62.8 34 36.7 26 3.3 86 30.0 146 63.3 33 36.1 27 2.8 87 30.6 147 63.9 32 35.6 28 2.2 88 31.1 148 64.5 31 35.0 29 1.7 89 31.7 149 65.0 30 34.4 30 1.1 90 32.2 150 65.6 29 33.9 31 -.6 91 32.8 151 66.1 28 33.3 32 .0 92 33.3 152 66.7 27 32.8 33 + .6 93 33.9 153 67.2 26 32.2 34 1.1 94 34.5 154 67.8 25 31.7 35 1.7 95 35.0 155 68.3 24 31.1 36 2.2 96 35.6 156 68.9 23 30.6 37 2.8 97 36.1 157 69.5 22 30.0 38 3.3 98 36.7 158 70.0 21 29.4 39 3.9 99 37.2 159 70.6 20 28.9 40 4.5 100 37.8 160 71.1 19 28.3 41 5.0 101 38.3 161 71.7 18 27.8 42 5.6 102 38.9 162 72.2 17 27.2 43 6.1 103 39.5 163 72.8 16 26.7 44 6.7 104 40.0 164 73.3 15 26.1 45 7.2 105 40.6 165 73.9 14 25.6 46 7.8 106 41.1 166 74.5 13 25.0 47 8.3 107 41.7 167 75.0 12 24.4 48 8.9 108 42.2 168 75.6 11 23.9 49 9.5 109 42.8 169 76.1 10 23.3 50 10.0 110 43.3 170 76.7 9 22.8 51 10.6 111 43.9 171 77.2 8 22.2 52 11.1 112 44.5 172 77.8 7 21.7 53 11.7 113 45.0 173 78.3 6 21.1 54 12.2 114 45.6 174 78.9 5 20.6 55 12.8 115 46.1 175 79.5 4 20.0 56 13.3 116 46.7 176 80.0 3 19.4 57 13.9 117 47.2 177 80.6 2 18.9 58 14.5 118 47.8 178 81.1 1 18.3 59 15.0 119 48.3 179 81.7 17.78 60 15.6 120 48.9 180 82.2 + 1 17.2 61 16.1 121 49.5 181 82.8 356 HEAT AND FUELS Degrees Fahr. Degrees Cent. Degrees Fahr. Degrees Cent. Degrees Fahr. Degrees Cent. Degrees Fahr. Degrees Cent. 182 83.3 244 117.8 306 152.2 368 186.7 183 83.9 245 118.3 307 152.8 369 187.2 184 84.5 246 118.9 308 153.3 370 187.8 185 85.0 247 119.5 309 153.9 371 188.3 186 85.6 248 120.0 310 154.5 372 188.9 187 86.1 249 120.6 311 155.0 373 189.5 188 86.7 250 121.1 312 155.6 374 190.0 189 87.2 251 121.7 313 156.1 375 190.6 190 87.8 252 122.2 314 156.7 376 191.1 191 88.3 253 122.8 315 157.2 377 191.7 192 88.9 254 123.3 316 157.8 378 192.2 193 89.5 255 123.9 317 158.3 379 192.8 194 90.0 256 124.5 318 158.9 380 193.3 195 90.6 257 125.0 319 159.5 381 193.9 196 91.1 258 125.6 320 160.0 382 194.5 197 91.7 259 126.1 321 160.6 383 195.0 198 92.2 260 126.7 322 161.1 384 195.6 199 92.8 261 127.2 323 161.7 385 196.1 200 93.3 262 127.8 324 162.2 386 196.7 201 93.9 263 128.3 325 162.8 387 197.2 202 94.5 264 128.9 326 163.3 388 197.8 203 95.0 265 129.5 327 163.9 389 198.3 204 95.6 266 130.0 328 164.5 390 198.9 205 96.1 267 130.6 329 165.0 391 199.5 206 96.7 268 131.1 330 165.6 392 200.0 207 97.2 269 131.7 331 166.1 393 200.6 208 97.8 270 132.2 332 166.7 394 201.1 209 98.3 271 132.8 333 167.2 395 201.7 210 98.9 272 133.3 334 167.8 396 202.2 211 99.5 273 133.9 335 168.3 397 202.8 212 100.0 274 134.5 336 168.9 398 203.3 213 100.6 275 135.0 337 169.5 399 203.9 214 101.1 276 135.6 338 170.0 400 204.5 215 101.7 277 136.1 339 170.6 401 205.0 216 102.2 278 136.7 340 171.1 402 205.6 217 102.8 279 137.2 341 171.7 403 206.1 218 103.3 280 137.8 342 172.2 404 206.7 219 103.9 281 138.3 343 172.8 405 207.2 220 104.5 282 138.9 344 173.3 406 207.8 221 105.0 283 139.5 345 173.9 407 208.3 222 105.6 284 140.0 346 174.5 408 208.9 223 106.1 285 140.6 347 175.0 409 209.5 224 106.7 286 141.1 348 175.6 410 210.0 225 107.2 287 141.7 349 176.1 411 210.6 226 107.8 288 142.2 350 176.7 412 211.1 227 108.3 289 142.8 351 177.2 413 211.7 228 108.9 290 143.3 352 177.8 414 212.2 229 109.5 291 143.9 353 178.3 415 212.8 230 110.0 292 144.5 354 178.9 416 213.3 231 110.6 293 145.0 355 179.5 417 213.9 232 111.1. 294 145.6 356 180.0 418 214.5 233 111.7 295 146.1 357 180.6 419 215.0 234 112.2 296 146.7 358 181.1 420 215.6 235 112.8 297 147.2 359 181.7 421 216.1 236 113.3 298 147.8 360 182.2 422 216.7 237 113.9 299 148.3 361 182.8 423 217.2 238 114.4 300 148.9 362 183.3 424 217.8 239 115.0 301 149.5 363 183.9 425 218.3 240 115.6 302 150.0 364 184.5 426 218.9 241 116.1 303 150.6 365 185.0 427 219.5 242 116.7 304 151.1 366 185.6 428 220.0 243 117.2 305 151.7 367 186.1 429 220.6 HEAT AND FUELS TABLE (Continued) 357 Degrees Fahr. Degrees Cent. Degrees Fahr. Degrees Cent. Degrees Fahr. Degrees Cent. Degrees Fahr. Degrees Cent. 430 221.1 459 237.2 488 253.3 925 496.1 431 221.7 460 237.8 489 253.9 950 510.0 432 222.2 461 238.3 490 254.5 975 523.9 433 222.8 462 238.9 491 255.0 1,000 537.8 434 223.3 463 239.5 492 255.6 1,050 565.6 435 223.9 464 240.0 493 256.1 1,100 593.3 436 224.5 465 240.6 494 256.7 1,150 621.1 437 225.0 466 241.1 495 257.2 1,200 648.9 438 225.6 467 241.7 496 257.8 1,250 696.7 439 226.1 468 242.2 497 258.3 1,300 704.4 440 226.7 469 242.8 498 258.9 1,350 732.2 441 227.2 470 243.3 499 259.5 1,400 760.0 442 227.8 471 243.9 500 260.0 1,450 787.8 443 228.3 472 244.4 525 273.9 1,500 815.6 444 228.9 473 245.0 550 287.8 1,600 871.1 445 229.5 474 245.6 575 301.7 1,700 926.7 446 230.0 475 246.1 600 315.6 1,800 982.2 447 230.6 476 246.7 625 329.4 1,900 1,036.7 448 231.1 477 247.2 650 343.3 2,000 ,093.3 449 231.7 478 247.8 675 357.2 2,100 ,148.9 450 232.2 479 248.3 700 371.1 2,200 ,204.4 451 232.8 480 248.9 725 385.0 2,300 ,260.0 452 233.3 481 249.5 750 398.9 2,400 ,315.6 453 233.9 482 250.0 775 412.8 2,500 ,371.1 454 234.5 483 250.6 800 426.7 2,600 ,426.7 455 235.0 484 251.1 825 440.6 2,700 ,482.2 456 235.6 485 251.7 850 454.4 2,800 ,537.8 457 236.1 486 252.2 875 468.3 2,900 ,593.3 458 236.7 487 252.8 900 482.2 3,000 ,648.9 EQUIVALENT TEMPERATURES BY THE CENTIGRADE AND FAHRENHEIT THERMOMETERS Degrees Cent. Degrees Fahr. Degrees Cent. Degrees Fahr. Degrees Cent. Degrees Fahr. Degrees Cent. Degrees Fahr. -273.13 -459.64 33 27.4 7 19.4 19 66.2 250 418.0 32 25.6 6 21.2 20 68.0 225 373.0 31 23.8 5 23.0 21 69.8 200 328.0 30 22.0 4 24.8 22 71.6 175 283.0 29 20.2 3 26.6 23 73.4 150 238.0 28 18.4 2 28.4 24 75.2 125 193.0 27 16.6 -1 30.2 25 77.0 100 148.0 26 14.8 32.0 26 78.8 75 103.0 25 13.0 + 1 33.8 27 80.6 50 58.0 24 11.2 2 35.6 28 82.4 49 56.2 23 9.4 3 37.4 29 84.2 48 54.4 22 7.6 4 39.2 30 86.0 47 52.6 21 5.8 5 41.0 31 87.8 46 50.8 20 4.0 6 42.8 32 89.6 45 49.0 19 2.2 7 44.6 33 91.4 44 47.2 18 -.4 8 46.4 34 93.2 43 45.4 17 + 1.4 9 48.2 35 95.0 42 43.6 16 3.2 10 50.0 36 96.8 41 41.8 15 5.0 11 51.8 37 98.6 40 40.0 14 6.8 12 53.6 38 100.4 39 38.2 13 8.6 13 55.4 39 102.2 38 36.4 12 10.4 14 57.2 40 104.0 37 34.6 11 12.2 15 59.0 41 105.8 36 32.8 10 14.0 16 60.8 42 107.6 35 31.0 9 15.8 17 62.6 43 109.4 34 29.2 8 17.6 18 64.4 44 111.2 HEAT AND FUELS TABLE (Continued) Degrees Cent. Degrees Fahr. Degrees Cent. Degrees Fahr. Degrees Cent. Degrees Fahr. Degrees Cent. Degrees Fahr. 45 113.0 108 226.4 171 339.8 234 453.2 46 114.8 109 228.2 172 341.6 235 455.0 47 116.6 110 230.0 173 343.4 236 456.8 48 118.4 111 231.8 174 345.2 237 458.6 49 120.2 112 233.6 175 347.0 238 460.4 50 122.0 113 235.4 176 348.8 239 462.2 51 123.8 114 237.2 177 350.6 240 464.0 52 125.6 115 239.0 178 352.4 241 465.8 53 127.4 116 240.8 179 354.2 242 467.6 54 129.2 117 242.6 180 356.0 243 469.4 55 131.0 118 244.4 181 357.8 244 471.2 56 132.8 119 246.2 182 359.6 245 473.0 57 134.6 120 248.0 183 361.4 246 474.8 58 136.4 121 249.8 184 363.2 247 476.6 59 138.2 122 251.6 185 365.0 248 478.4 60 140.0 123 253.4 186 366.8 249 480.2 61 141.8 124 255.2 187 368.6 250 482.0 62 143.6 125 257.0 188 370.4 251 483.8 63 145.4 126 258.8 189 372.2 252 485.6 64 147.2 127 260.6 190 374.0 253 487.4 65 149.0 128 262.4 191 375.8 254 489.2 66 150.8 129 264.2 192 377.6 255 491.0 67 152.6 130 266.0 193 379.4 256 492.8 68 154.4 131 267.8 194 381.2 257 494.6 69 156.2 132 269.6 195 383.0 258 496.4 70 158.0 133 271.4 196 384.8 259 498.2 71 159.8 134 273.2 197 386.6 260 500.0 72 161.6 135 275.0 198 388.4 275 527.0 73 163.4 136 276.8 199 390.2 300 572.0 74 165.2 137 278.6 200 392.0 325 617.0 75 167.0 138 280.4 201 393.8 350 662.0 76 168.8 139 282.2 202 395.6 375 707.0 77 170.6 140 284.0 203 397.4 400 752.0 78 172.4 141 285.8 204 399.2 425 797.0 79 174.2 142 287.6 205 401.0 450 842.0 80 176.0 143 289.4 206 402.8 475 887.0 81 177.8 144 291.2 207 404.6 500 932.0 82 179.6 145 293.0 208 406.4 550 1,022.0 83 181.4 146 294.8 209 408.2 600 1,112.0 84 183.2 147 296.6 210 410.0 650 1,202.0 85 185.0 148 298.4 211 411.8 700 1,292.0 86 186.8 149 300.2 212 413.6 750 1,382.0 87 188.6 150 302.0 213 415.4 800 1,472.0 88 190.4 151 303.8 214 417.2 850 1,562.0 89 192.2 152 305.6 215 419.0 900 1,652.0 90 194.0 153 307.4 216- 420.8 950 1,742.0 91 195.8 154 309.2 217 422.6 1,000 1,832.0 92 197.6 155 311.0 218 424.4 1,100 2,012.0 93 199.4 156 312.8 219 426.2 1,200 2,292.0 94 201.2 157 314.6 220 428.0 1,300 2,372.0 95 203.0 158 316.4 221 429.8 1,400 2,552.0 96 204.8 159 318.2 222 431.6 1,500 2,732.0 97 206.6 160 320.0 223 433.4 1,600 2,912.0 98 208.4 161 321.8 224 435.2 1,700 3,092.0 99 210.2 162 323.6 225 437.0 1,800 3,272.0 100 212.0 163 325.4 226 438.8 1,900 3,452.0 101 213.8 164 327.2 227 440.6 2,000 3,632.0 102 215.6 165 329.0 228 442.4 2,100 3,812.0 103 217.4 166 330.8 229 444.2 2,200 3,992.0 104 219.2 167 332.6 230 446.0 2,300 4,172.0 105 221.0 168 334.4 231 447.8 2,400 4,352.0 106 222.8 169 336.2 232 449.6 2,500 4,532.0 107 224.6 170 338.0 233 451.4 2,600 4,712.0 HEAT AND FUELS COEFFICIENTS OF LINEAR EXPANSION PER 1 F. 359 Substance Coefficient Substance Coefficient Aluminum Brass .00001140 .00001040 .00000306 .00000550 .00000780 .00000961 .00000399 .00000521 .00000841 .00000460 .00000587 .00000677 .00001580 Marble .00000400 .00000206 .00000490 .00003334 .00000494 .00000200 .00000400 .00000670 .00000599 .00000702 .00001160 .00000276 .00001634 Mac , /from Brick Masonry | to Mercury Platinum Cement, concrete |^ om Porcelain Glass . . . . (f rom Sandstone { om Steel, untempered Steel, tempered I to Gold Granite Iron cast Tin Wood pine Lead Zinc It should be noted that if the length of a bar that has been heated is deter- mined, and then its length is found after its temperature has been reduced by the amount it has been heated, the value obtained for the contraction in length will not be the same as first obtained for the expansion. Thus, in the case of the wrought iron bar, its final length is 60.16248 in., the expansion from 60 to 460 being .16248 in. If the same bar is cooled from 460 to 60, the con- traction will be 60. 16248 X. 00000677X400 = .16292 in., or .00044 in. more than the expansion from 60 to 460. The reason for this difference is purely a mathematical one. If C is the coefficient of expansion and Ti, Tz, L\, and Lz, are, respectively, the initial and final temperatures and the initial and final lengths, the formula becomes, Conduction of Heat. The progress of heat from places of higher to places of lower temperature in the same body is called conduction. Good conductors are those through which the heat wave moves rapidly; poor conductors are those in which this movement is slow. The relative heat conductivities of some of the metals are given in an accompanying table. RELATIVE HEAT CONDUCTIVITIES OF METALS Metal Conductivity Metal Conductivity Silver 100.0 Iron 11.9 Copper Gold 73.6 53.2 Steel Lead 11.6 8.5 31.3 Platinum 8.4 28 1 Bismuth 1.8 Tin 15.2 Mercury 1.3 A non-conductor is a substance that will not conduct heat. No perfectly non-conducting substances are known, although a number of substances are such poor conductors that they are commonly classed as non-conductors. The metals are the best conductors, silver ranking first, while liquids and gases are very poor conductors. Organic substances, as cotton, wool, straw, bran, etc., and rocks and earths, like magnesia, asbestos, etc., are very poor conductors; this quality is taken advantage of in the manufacture of boiler and steam-pipe coverings. Radiation of Heai. The communication of heat from a hot body to a colder one across an intervening space is called radiation. The best example of radiated heat is that received from the sun. The intensity of heat radiation from a given source: Varies as the temperature of the source; varies inversely 360 HEAT AND FUELS as the square of the distance from the source; and grows less as the inclination of the rays to the surface grows less. The radiating power of heated surfaces depends greatly on the form, shape, and material of which they are composed. Thus, in the case of a cubic vessel, filled with hot water, having its vertical sides coated, respectively, with polished silver, tarnished lead, mica, and lampblack, the radiating power of the sides was experimentally determined to be as 25 : 45 : 80 : 100. From this, bright surfaces radiate less heat than dark ones having the same temperature. Those bodies or surfaces that reflect heat readily do not absorb it to any extent, and conversely. Thus, lampblack, which reflects few of the heat rays impinging upon it, absorbs nearly all; and polished silver absorbs but about 2.5% of the heat rays, reflecting 97.5%. Specific Heat. The specific heat of a substance is the ratio between the quantity of heat required to raise or lower the temperature of that substance 1 and the quantity 9f heat required to raise or lower an equal weight of water 1. Thus, if the specific heat of lead is .0299, the amount of heat expressed in British thermal units required to raise a certain weight of this metal 1 will raise the same weight of water only .0299 of 1, or, what is the same thing, as 1 B. T. U. will raise the temperature of 1 Ib. of water 1 F., .0299 B. T. U. will raise the temperature of 1 Ib. of lead 1 F. For strict accuracy, the temperature should be noted at which the specific heat is measured, because it has been found that the specific heat is variable for high temperatures. For ordinary temperatures, however, the values given in the accompanying tables may be considered constant. As stated before, the specific heat of water varies with the temperature. SPECIFIC HEAT OF WATER AT VARIOUS TEMPERATURES Temperature Temperature Specific Specific Degrees Degrees Heat Degrees Degrees Heat Centigrade Fahrenheit Centigrade Fahrenheit 32 1.0094 50 122 .9980 5 41 1.0053 55 131 .9985 10 50 1.0023 60 140 .9994 15 59 1.0003 65 149 1.0004 16.11 61 1.0000 70 158 1.0015 20 68 .9990 75 167 1.0028 25 77 .9981 80 176 1.0042 30 86 .9976 85 185 1.0056 35 95 .9974 90 194 1.0071 40 104 .9974 95 203 1.0086 45 113 .9976 100 212 1.0101 SPECIFIC HEATS OF SOLIDS Substance Specific Heat Substance Specific Heat Aluminum . . 2143 1152 Ashes 2100 0299 Brass .0883 Platinum .0323 Charcoal .2410 Steel', soft .1175 Copper. . . 0951 Steel hard 1165 Glass .1937 2026 Ice .5040 Tin 0518 Iron, cast .1189 Zinc .0935 HEAT AND FUELS SPECIFIC HEATS OF LIQUIDS 361 Substance Specific Heat Substance Specific Heat Alcohol, 32 Alcohol, 176 Benzene, 50 Benzene, 122 Glycerine Lead, melted Mercury, 32 .5475 .6794 .4066 .4502 .5760 .0410 .0335 Petroleum Sea water, 64 Sulphur, melted Sulphuric acid Tin, melted Turpentine, Oil of .4980 .9800 .2350 .3363 .0637 .4110 In the table of the specific heats of certain gases, it will be noted that two values are given for these. This is because it requires less heat to raise the temperature of a gas when the volume remains constant than when the pressure is constant and the volume varies. SPECIFIC HEATS OF GASES Substance Specific Heat at Constant Pressure Specific Heat at Constant Volume Substance Specific Heat at Constant Pressure Specific Heat at Constant Volume Air Carbon dioxide .... Carbon monoxide. . Hydrogen .2375 .2170 .2479 3.4090 .1690 .1535 .1758 2.4123 Methane Nitrogen Oxygen .5929 .2438 .2175 .4805 .4505 .1727 .1551 .3460 Superheated steam EXAMPLE. Assuming that all the heat of combustion is utilized, how many pounds of cast iron, which has a specific heat of .1189, may be raised from 60 to 260 in temperature, by the burning of 1 Ib. of Pocahontas coal with a heat- ing value of 14,500 B. T. U.? SOLUTION. The number of British thermal units required to raise the temperature of 1 Ib. of cast iron from 60 to 260 is (260-60) X.I 189 = 23.78 B. T. U. As 1 Ib. of the coal yields 14,500 B. T. U., it will raise 14,500 -=-23.78 = 610 (about) Ib. of cast iron from 60 to 260. The specific heat of an alloy or of a mixture of gases, etc., is found by multiplying the percentage by weight of each one of the several constituents by its specific heat and dividing the sum of these products by 100. EXAMPLE 1. What is the specific heat of an alloy composed of 21% of copper, 40% of tin, and 39% of zinc? SOLUTION. Copper 21 X .0951 = 1.9971 Tin 40X. 0518 = 2.0720 Zinc 39 X. 0935 = 3.6465 100 7.7156 Hence, the specific heat is 7.7156 -MOO = .077156. EXAMPLE 2. What is the specific heat of an afterdamp composed of 4.5% COi, 1.5% CO, 80.0% N, and 14% O, by weight? SOLUTION. AT 80.0 X. 2438 = 19.50400 O 14.0 X. 2 175= 3.04500 COz 4.5 X. 2 170= .97650 CO 1.5X .2479 = .37185 100.0 23.89735 Hence the specific heat is 23.89735 -MOO = .2389735, say, 2390. Sensible and Latent Heat. The heat that serves only to increase the temperature of a body to which it is imparted, and which may be measured by means of a thermometer, is known as sensible heat. For illustration, the heat required to raise the temperature of a volume of water from the freezing point at 32 to the boiling point at 212, or through 180 is sensible heat. In steam engineering, the amount of heat in the water above that at 32 is com- monly called the heat of the liquid. 362 HEAT AND FUELS However, heat may be applied to ice at 32 and to water at 212 without increasing the temperature of either. In the one case the ice is changed to water at the same temperature, 32, and in the other case the water is changed into steam at the same temperature, 212. In neither case can the heat added be measured by the thermometer until all the ice is converted into water and all the water changed into steam. This heat that is absorbed in changing the state or condition of a body, which does work in overcoming the cohesion of the molecules, is called latent heat. This heat is given up when the body resumes its original liquid or solid state. The heat absorbed in melting a body is called the latent heat of fusion and in the case of melting ice into water is equal to 144 B. T. U. The heat absorbed in changing a body from the liquid to the gaseous state is known as the latent heat of volatilization. In the case of water this is called the latent heat of evaporation, and is commonly taken as being equal to 965.8 B. T. U. Later investigations by Marks and Davis indicate that the true value of the latent heat of evaporation of water is 970.4 B. T. U. Using the former value, the number of British thermal units required to change 1 Ib. of ice at 32 F. into steam at 212 F., may be divided as follows: Latent heat of fusion = 144.0 Sensible heat from 32 to 212= 180.0 Latent heat of evaporation = 965.8 1,289.8 Should the ice have been at a temperature below the freezing point there must be added to the 1,289.8 B. T. U. thus obtained the amount of heat required to raise the ice to the melting point. Thus, if the ice is at 0, the amount of heat required to raise it to 32 will be equal to (32 0) X specific heat of ice = 32 X. 504 = 16. 13 B. T. U., and the total heat required to convert 1 Ib. of ice at into steam at 212 will be equal to 16.13 + 1,289.8=1,305.93 B. T. U. Should the water have been at, say, 60, the total heat required- to evaporate it into steam at 212 will b'e: Sensible heat from 60 to 212= 152.0 B. T. U. Latent heat of evaporation = 965.8 B. T. U. 1,117.8 B. T. U. In those cases where it is necessary to calculate the heat of formation of steam at a higher temperature than 212, Regnault's formula may be used. This gives the number of heat units required to convert water at 32 into steam at any temperature, T. Heat units = 1,081.4 +.305 T EXAMPLE 1. How many British thermal units are required to convert 1 Ib. of water at 60 into steam at 400? SOLUTION. From the formula, heat units = 1,081.4 +(.305X400) = 1,203.4 B. T. U. But the initial temperature of the water was 60 or 60-32 = 28 above the freezing point. Inasmuch as a rise of 1 in the temperature of the water requires the expenditure of 1 B. T. U., 28 heat units must be deducted from the total previously obtained, and the required number is 1,203.4 28 = 1,175.4 B. T. U. EXAMPLE 2. How many pounds of water at 60 may be evaporated into steam at 400 by the burning of 1 Ib. of Pocahontas coal yielding 14,500 B. T. U. per Ib.? SOLUTION. From example 1, it will require 1,175.4 B. T. U. to convert 1 Ib. of water into steam under the assumed conditions. Consequently, 1 Ib. of coal will evaporate 14,5004-1,175.4 = 12.3 Ib. of water at 60 into steam at 400. MELTING POINTS AND LATENT HEAT OF FUSION OF METALS Fusing Latent Fusing Latent Metal Point Degrees Heat Fusion Metal Point Degrees Heat Fusion F. B. T. U. F. B. T. U. Aluminum 1,157 180.0 Nickel 2,642 111.6 Copper 1,985 77.9 Platinum 3,227 49.0 Gold. 1,946 29.3 Silver 1,764 43.8 Iron, wrought. . 2,912 126.0 Sulphur 237 16.8 Lead 619 7.2 Tin 446 24.9 Mercury -38 5.1 Zinc... 788 40.7 HEAT AND FUELS 363 The boiling point of water decreases as the altitude above sea level increases, as is shown in an accompanying table. BOILING POINT OF WATER AT VARIOUS ALTITUDES Boiling Point Eleva- tion Above Atmos- pheric Pressure Barom- eter at Boiling Point Eleva- tion Above ..Atmos- pheric Pressure Barom- eter at Degrees Sea Pounds 32 F. Degrees Sea Pounds 32 F. Fahren- heit Level Feet per Square Inch Inches Fahren- heit Level Feet per Square Inch Inches 184 15,221 8.20 16.70 199 6,843 11.29 22.99 185 14,649 8.38 17.06 200 6,304 11.52 23.47 186 14,075 8.57 17.45 201 5,764 11.76 23.95 187 13,498 8.76 17.83 202 5,225 12.01 24.45 188 12,934 8.95 18.22 203 4,697 12.26 24.96 189 12,367 9.14 18.61 204 4,169 12.51 25.48 190 11,799 9.34 19.02 205 3,642 12.77 26.00 191 11,243 9.54 19.43 206 3,115 13.03 26.53 192 10,685 9.74 19.85 207 2,589 13.30 27.08 193 10,127 9.95 20.27 208 2,063 13.57 27.63 194 9,579 10.17 20.71 209 1,539 13.85 28.19 195 9,031 10.39 21.15 210 1,025 14.13 28.76 196 .481 10.61 21.60 211 512 14.41 29.33 197 7,932 10.83 22.05 212 14.70 29.92 198 7,381 11.06 22.57 Combustion. In dealing with the burning of fuels, whether solid, liquid, or gaseous, combustion may be defined as the rapid chemical combination of carbon, hydrogen, and sulphur, or their compounds, with the oxygen of the air, the reaction being accompanied by the production of light and heat. When the combustible or burnable element unites with all the oxygen it is capable of absorbing, the combustion is perfect; otherwise it is imperfect. The more common chemical reactions in the burning of fuels are here given. The Roman numerals above the symbols employed in expressing the reaction give the relative volumes of the gaseous substances involved, and the Arabic numerals below the reactions are the approximate molecular weights of these substances. The actual weights concerned in the reactions are proportional to the molecular weights. In the complete combustion of carbon to carbon dioxide, the reaction is C+0 2 = C0 2 12+32= 44 giving 14,544 B. T. U. per Ib. of carbon burned. In the incomplete burning of carbon to carbon monoxide, the reaction is 24 + 32= 56 giving 4,450 B. T. U. per Ib. of carbon burned. In the combustion of carbon monoxide to carbon dioxide, the reaction is II I II 56 +32= 88 giving 4,325 B. T. U. per Ib. and 347 B. T. U. per cu. ft. of CO burned. In the complete combustion of hydrogen to form water, the reaction is II I II 4 +32= 36 giving 62,028 B. T. U per Ib. and 349 B. T. U. per cu. ft. of hydrogen burned. In the complete combustion of hydrogen sulphide to carbon dioxide and sulphur dioxide, the reaction is II III II II 2HzS + 3O 2 = 2HsO + 25O 2 .68 + 96= 36 +128 364 HEAT AND FUELS giving by calculation 7.459 B. T. U. per Ib. and 709 B. T. U. per cu. ft. of hydrogen sulphide burned. In the complete combustion of methane to form carbon dioxide and water, the reaction is 16 -j- 64 = 44 + 36 giving 23.513 B. T. U. per Ib. and 1,053 B. T. U. per cu. ft. of methane burned. In the complete combustion of acetylene to form carbon dioxide and water, the reaction is n y _ jy n 2C 2 # 2 +50 2 = 4C0 2 +2# 2 52 +160= 176 + 36 giving 21,465 B. T. U. per Ib. and 1,556 B. T. U. per cu. ft. of acetylene burned. In the complete combustion of olefiant gas to carbon dioxide and water, the reaction is 28 + 96= 88 -f- 36 giving 21,344 B. T. U. per Ib. and 1,675 B. T. U. per cu. ft. of plefiant gas burned. In the complete combustion of ethane to carbon dioxide and water, the reaction is II VII IV VI 2CzH 6 + 7O 2 = 4C0 2 + 6# 2 O 60 +224= 176 + 108 giving 22,230 B. T. U. per Ib. and 1,862 B. T. U. per cu. ft. of ethane burned. In the complete combustion of sulphur to sulphur dioxide, the reaction is I I 32+32= 64 giving 4,050 B. T. U. per Ib. of sulphur burned. The following reactions are important in dealing with fuels, particularly of the gaseous type, as one or all of them are concerned in the manufacture of producer or water gas. If carbon dioxide is forced through a bed of incandescent coke, it absorbs a certain amount of carbon to form carbon monoxide according to the reaction I II C0 2 +C = 2CO 44 +12= 56 This reaction is not accompanied by the generation of heat but by its absorption at the rate of 10,150 B. T. U. per Ib. of carbon burned. If steam is injected into white-hot coke, the vapor is decomposed into carbon monoxide and hydrogen. The temperature must be very high and the steam supply partial, the reaction being I I I 12+ 18 =28 + 2 In this case, also, there is an absorption of heat and to the extent of 5,883 B. T. U. per Ib. of carbon involved. If in the last case the steam supply is increased and the temperature lowered, the reaction is II I II 12+ 36 =44+4 In this case the absorption of heat is 6,066 B. T. U. per Ib. of carbon consumed. When using any of the foregoing equations as a basis for calculating the volumes and weights of the gaseous substances entering into a reaction, it must be remembered that the same is assumed to have taken place at standard temperature and pressure, viz.: 32 P., and 29.92 in. of mercury. Further discussion of the nature and products of combustion will be found near the end of this section and in the section on Mine Ventilation. FUELS 365 FUELS FUELS IN GENERAL Substances that are burned for the purpose of generating heat for com- mercial purposes are called fuels. As regards their physical state they are divided into solid, liquid, and gaseous fuels. The solid fuels include wood, charcoal, coal, peat, coke, sawdust, and other substances of vegetable origin. Liquid fuels include petroleum and its derivatives, naphtha, gasoline, and other oils, and grain, wood, and denatured alcohol. Caseous fuels include natural gas and various manufactured gases, such as coal gas, water gas, producer gas, coke-oven gas, blast-furnace gas, etc. The products of com- bustion, or gases, from beehive coke ovens are frequently used for steam raising, but can hardly be called fuels as they contain no combustible con- stituents, their value being in their actual, sensible heat. The chief combustible element in all fuels is carbon, which has a heat value of 14,544 B. T. U. per Ib. In most solid fuels, carbon chiefly exists as such, but in the liquid and gaseous fuels and to a less extent in coal, it occurs as a hydrocarbon, that is, as a gaseous compound of carbon and hydrogen. The heat value per pound of gas is given under the head of Combustion in the discussion of the combustion of the various hydrocarbon gases. The second important combustible element is hydrogen, which has a heat value of 62,028 B. T. U. per Ib. of gas. It exists in the free, or uncombined, state in natural gas and in certain manufactured fuel gases, such as water gas, but is more commonly present in the form of a hydrocarbon, or combined with oxygen to form water. If both hydrogen and oxygen exist in a fuel, it is assumed that all the oxygen is combined with the hydrogen in the form of water, HzO. The hydrogen thus combined has no fuel value and must there- fore be deducted from the total amount of hydrogen present in calculating the heating value of the fuel. The hydrogen left after deducting what is combined with the oxygen is called the available hydrogen. As the weight of hydrogen in water is one-eighth the weight of the oxygen, the percentage of available hydrogen is obtained from the formula, h = H. in which h, H, and O, are, o respectively, the percentages of available hydrogen, total hydrogen, and oxygen, in the fuel. WOOD AS FUEL Wood is composed of woody fiber, or cellulose, CtHioOs, which makes up the chief part of its bulk; the constituents of the sap; and water. The most important of the sap constituents is a soluble gum, lignine, amounting, on the average, to 13% of the wood. The cellulose and lignine are both combustible, whereas the water is not only not combustible, but its evaporation absorbs a good portion of the heat generated by the burning of the other constituents. Dry wood is, therefore, a much better fuel than undried wood. Newly felled wood contains from 25 to 50% of water, the amount varying greatly with different kinds, but averaging about 40%. Exposed to the air at ordinary temperatures, wood loses a large part of its moisture and shrinks, reaching a minimum of about 20% of moisture after about 2 yr. of air drying, but it absorbs water and swells in air highly charged with moisture. Ordinary air-dried wood may be considered as having the following com- position: hygroscopic water, 20%; oxygen and hydrogen in the proportion in which they unite to form water, 40%; and charcoal, including 1% of ash, 40%. The effective value of all kinds of wood per pound, when dry, is substan- tially the same, and is v'ommonly estimated at 40% of that of the same weight of average coal. In the accompanying tables are given the weight per cord of air-dried woods arranged in the order of their fuel value per cord, the weight of coal equivalent to 1 cord of air-dried wood, and Gottlieb's values for the composition and calorific value per pound of different varieties of wood. 366 FUELS WEIGHTS PER CORD OF DRY WOOD ARRANGED ACCORDING TO FUEL VALUES Wood Weight Pounds Wood Weight Pounds Hickory (shell bark) 4,469 Beech 3,126 Hickory (red heart) .... White oak 3,705 3,821 Hard maple Southern pine 2,878 3,375 Red oak 3,254 Virginia pine 2,680 Spruce 2,325 2 137 Yellow pine White pine 1,904 1 868 yp WEIGHT OF COAL EQUIVALENT TO 1 CORD OF AIR-DRIED WOOD Kind of Wood Weight of 1 Cord Pounds Weight of Coal Equiv- alent to 1 Cord of Wood Pounds 4 500 1,800 to 2,000 White oak 3,850 1,540 to 1,715 Beech red and black oak . . 3250 1,300 to 1,450 Poplar, chestnut, and elm 2,350 940 to 1,050 Pine average 2,000 800 to 925 COMPOSITION AND CALORIFIC VALUE PER POUND OF WOOD (Gottlieb) Kind of Wood Composition Calorific Value C H N o Ash Calories B. T. U. Oak 50.16 49.18 48.99 49.06 48.88 50.36 50.31 6.02 6.27 6.20 6.11 6.06 5.92 6.20 .09 .07 .06 .09 .10 .05 .04 43.36 43.91 44.25 44.17 44.67 43.39 43.08 .37 .57 .50 .57 .29 .28 .37 4,620 4,711 4,728 4,774 4,771 5,035 5,085 8,316 8,480 8,510 8,591 8,586 9,063- 9,153 Ash Elm Beech Birch Fir Pine It is safe to assume that from 2.25 to 2.5 Ib. of dry wood are equivalent in fuel value to 1 Ib. of soft (bituminous) coal of average quality and that, as stated, the fuel value of the same weight of different woods is very nearly the same; that is, 1 Ib. of hickory is worth no more for fuel than 1. Ib. of pine, assuming both to be dry. The efficiency of wood fuel depends largely on whether it is wet (as cut) or dry and in a measure as to whether it is fired as cord wood, in 4-ft. lengths, or as sawdust or hogeed wood, the latter term being applied to the fine and shredded material produced by running slabs and logs through a macerator or hogging machine. Such refuse may contain as much as 60% of moisture and requires that a large combustion chamber be provided as well as a large area of heated firebrick to radiate heat to the fuel in order to evaporate the water. To secure this extra space, extension furnaces are commonly used, and added room in the firebox may be had by dropping the grate to the level of the boiler- house floor with an ashpit below. When cord wood is fired, extension furnaces are not generally necessary, although the grates should be dropped. Babcock FUELS 367 & Wilcox, in "Steam," state that "with proper draft conditions, 150 Ib. of this fuel (sawdust and hogged chips) containing about 30 to 40% of moisture can be burned per square foot of grate surface per hour, and in a properly designed furnace 1 sq. ft. of grate surface can develop from 5 to 6 boiler H. P. Where the wood contains 50% of moisture or over, it is not usually safe to figure on obtaining more than 3 to 4 H. P. per sq. ft. of grate surface." PEAT AS FUEL Peat, or as it is sometimes called, turf, results from the accumulation, in place, of partly decomposed and disintegrated vegetable matter, chiefly of varieties of moss (sphagnum), where the ordinary decay and decomposition of such material has been more or less suspended, although the form and a considerable part of the structure of the plant organs are more or less destroyed. It is found in bogs and marshes, where periodic overflows or times of saturation by water are favorable to the growth of plant life and the preservation of its remains under water. According to its origin and the conditions under which it has accumulated, peat may vary in color from brown to black. In texture it may vary from light, spongy matter, that is porous, coarse, fibrous, or even woody, and easily falls to pieces when flry, to forms that are nearly or quite devoid of structure, and which, when wet, are as plastic as clay, and when dry form dense, hard masses resembling lignite. In all cases peat is nearly or quite saturated with water, containing, under usual natural conditions, from 80 to 95%. When dry, peat is generally lighter colored than when freshly dug and will usually float if placed in water, although this is not always true of the dark- colored, plastic kinds that are high in ash and when thoroughly dry are as compact and nearly as hard as coal. Except for such types, raw or untreated peat is easily crumbled to powder when handled, and makes bulky and unsub- stantial fuel that does not bear transportation well. The name muck is com- monly applied to black impure peats of the more completely decomposed types. It is estimated that the 12,000 sq. mi. of workable peat bogs in the United States contain 13,000,000,000 T. of marketable peat. These deposits are mostly found in the colder and moister sections of the country, in New Eng- land and westwards from close to the southern boundary of New York nearly to the ninetieth meridian and thence northwards to Canada. This is supple- mented by a narrow strip of bog land extending down the Atlantic coast to Florida, includes all of that state, and reaches westwards, probably across Texas, to the Mexican border. Areas of unknown extent are met along the Pacific coast in California, Oregon, and Washington. The Canadian deposits of peat are estimated to cover 35,000 sq. mi. Peat is commonly prepared by cutting the material (after the bog has been properly drained) into regular shaped pieces somewhat larger than an ordinary building brick, which are subsequently stacked with air spaces between and dried in the open or under sheds. In some cases, the peat is subjected to a process of grinding or macerating and pressing before being pressed into bricks and is known as machine peat, pressed peat, condensed peat, or machine- formed peat. Peat, after being air-dried, may be ground to a powder, further dried, and pressed into briquettes under a pressure of 18,000 to 30,000 Ib. per sq. in. Either charcoal or coke may be made from peat in suitably designed furnaces or retorts. In the producer, air-dried peat yields large volumes of fuel gas of the most excellent quality; this seems the most satisfactory way of using it in manufacturing operations. According to the United States Geological Survey, freshly dug peat from Bethel, Conn., gave by analysis, moisture, 88.72%; volatile matter, 6.54%; fixed carbon, 3.13%; ash, 1.61%; and sulphur (separately determined), .08%. The calorific value of this freshly dug peat was but 927 B. T. U. per Ib. A consignment of compressed or machine peat from near Orlando, Fla., and tested at the St. Louis Exposition contained by analysis, moisture, 21%; volatile matter, 51.72%; fixed carbon, 22.11%; ash, 5.17%; and sulphur (separ- ately determined), .4-5%. The ultimate analysis of the same peat was carbon, 46.57%; hydrogen, 6.51%; nitrogen, 2.33%; oxygen, 38.97%; ash, 5.17%; and sulphur, .45%. The calorific value of the peat was 8,127 B. T. U. per Ib. As a general rule c rdinary air-dried peat has about one-half the fuel value of bituminous coal, say, from 4,000 to 5,500 B. T. U. per Ib.; the calorific value of machined peat being much higher. The cost of machine peat will range between $.75 to $1.50 per T., so that in fuel value it is about equivalent to bituminous coal at $3 per T. 368 FUELS COAL CONSTITUENTS OF COAL Coal consists of the finely comminuted remains of vegetable matter that have been preserved, under water, from complete decay. Whether it has resulted from the accumulation of drift material, as at the mouths of large rivers, or from the growth of trees, shrubs, and mosses in place in bogs, is an undecided question. The accompanying table shows the theoretical change from wood to anthracite. CHANGES IN CHEMICAL COMPOSITION FROM WOOD TO ANTHRACITE Substance Carbon Per Cent. Hydrogen Per Cent. Oxygen Per Cent. Woody fiber 52.65 5.25 42.10 Peat from Vulcaire .*. . . 59.57 5.96 34.47 66.04 5.27 28.69 Earthy brown coal - 73.18 5.58 21.14 Coal from Belestat secondary 75.06 5.84 19.10 89.29 5.05 5.66 Anthracite, Mayenne, transition formation 91.58 3.96 4.46 The chemical elements present in coal are the carbon, hydrogen, oxygen, and nitrogen of the original vegetable matter, together with the ash thereof, and some sulphur and phosphorus. There are other elements and their combi- nations present, but the ones named are those commonly determined by the chemist. The carbon exists separately and, known as fixed carbon, is the chief combustible substance in most coals. A certain amount of the carbon is com- bined with some of the hydrogen in various gases called hydrocarbons. The nitrogen exists as a gas, and while part of the oxygen may also exist as a gas and a small portion is probably combined with the carbon as carbon dioxide, the bulk of it is combined with hydrogen in the proportions necessary to form water. The water is. commonly called moisture, and the other gaseous con- stituents are called volatile matter, volatile combustible matter, or volatile hydro- carbons. Chemists report the composition of coal in the form either of a proximate analysis or of an ultimate analysis. In the former, the constituents are reported in the various combinations in which they occur in the coal, as mois- ture, fixed carbon, volatile matter, and ash, the percentages of which should add up 100. Both the sulphur and phosphorus are separately determined; that is, their amounts are not included to make up the 100% of the four chief constituents. In an ultimate analysis, the constituents are determined in their elementary or ultimate form and the percentages of carbon, hydrogen, oxygen, nitrogen, sulphur, phosphorus if determined, and ash should add up 100. Numerous comparisons of proximate and ultimate analyses of the same coals ( are given in an accompanying table. Moisture in coal consists of two portions, first, surface moisture, or that which is on the exterior surface of each lump, and which may be dried off in ordinary dry air; second, the hygroscopic moisture, or that which is held by capillary attraction in the pores of the coal and can only be driven out of a lump of coal by heating it considerably above 212 P. The percentage of surface moisture that may be held in a pile of coal depends on the size of the pieces; the smaller the coal, the greater is the amount of moisture that it will hold. Thus, buckwheat anthracite, or slack bituminous coal, after exposure to rain, may hold as much as 8 or 10%. The amount of hygroscopic moisture depends on the kind of coal; thus, anthracite contains practically none, or less than 1%; semibituminous coal rarely over 1%; bituminous coal from Pennsylvania, between 1 and 2%; from Ohio, about 4%; from Illinois, 8 to 14%; while lignite may contain 20% or more. A sample of Illinois coal originally containing 14% of moisture, and thoroughly dried by heating to from 240 F. to 280 F., reabsorbed the same amount of moisture when exposed to ordinary air for 2 mo. FUELS 369 In addition to representing 20 Ib. per T. of worthless material for each 1% present, moisture causes an actual loss of heat from the fact that every pound of water has to be evaporated into steam at 212 and the steam then raised to an uncertain temperature, which is approximately that of the fire and may be from 1,500 to 2,500. Thus, the water contained in a coal analyzing 10% moisture will be 200 Ib. per T. and will require to raise it from, say, 60 to 1,500, 200X[1,117.8 + (1,500-32)X.48] = 364,488 B. T. U., which is all the heat generated by the combustion of about 33 Ib. of ordinary coal having a calorific value of 11,000 B. T. U. per Ib. Fixed carbon is the chief heat-producing constituent of coal, and, the amount of impurities remaining the same, the relative heating values of coals are fairly well determined by a comparison of their content of this substance. Although the fixed carbon of a coal evaporates much less water than an equiva- lent weight of the volatile hydrocarbons when properly burned, in ordinary practice so much of the latter is lost through careless firing or improper furnace construction, that the relative heating value of a coal may be fairly approxi- mated by assuming that the fixed carbon is the only useful constituent. Volatile matter is that part of the coal that is driven off as a combustible gas when the coal is heated. When a large percentage of volatile matter is present, coals ignite easily and burn with a long yellow flame, and, in ordinary methods of combustion, give off dense smoke. The relative proportions of volatile matter and fixed carbon in a coal, other things being equal, determine its adaptability to any particular purpose, as appears under the Classification of Coals. The volatile combustible matter in coal consists of carbon, hydrogen, and oxygen in various proportions, differing with the character of the coal. It is found that, with the exception of cannel coal, the larger the percentage of volatile matter in a coal, the greater, usually, is the proportion of oxygen in the volatile matter. It also appears that in the semibituminpus coals, after deducting as much of the hydrogen as is needed to form water with the oxygen, that is, one-eighth as much as the oxygen, the remainder, or the available hydrogen, is combined with carbon in about the proportion forming methane, or marsh gas, C7/4, or three parts, by weight, of carbon to one part of hydrogen; while in the bituminous coals it is combined in about the proportions of five parts, by weight, of carbon to one part of hydrogen. The low heating values per pound of combustible in coals that are high in volatile matter and in oxygen, are thus accounted for. The following calculations made on coals having the ultimate analyses given in the table on pages 382 to 385 illustrate the increase in moisture and the decrease in available hydrogen and calorific power of American coals in pro- ceeding westwards from the New. River field of West Virginia by way of Pittsburg, Pa., to Illinois. No. 114, New River, available H = 4.66-^4^ =4.14; B. T. U. = 14,765 O No. 85, Pittsburg, available tf = 4.63-^ =3.70; B. T. U.= 13,952 o No. 28, Illinois, available # = 5.44-^^ = 3.10; B. T. U. = 10,719 The ash of coal comes partly from that properly belonging to the vege- table matter from which it was formed and partly from sediments washed into the coal swamp during times of flood. Just what proportion of coal ash represents that of the original plant growth will, naturally, depend on the composition of that growth, something impossible to determine, but it would seem that any ash in coal to the extent of more than 2%, is due to extraneous mineral matter. In composition, coal ash approximates that of fireclay, with the addition of ferric oxide, sulphate of lime, magnesia, potash, and phosphoric acid. White-ash coals are generally freer from sulphur than red-ash coals, which contain iron pyrites, but there are exceptions, as in a certain Peruvian coal, which contains more than 10% of sulphur and yields not a small percentage of white ash. The fusibility of ash varies according to its composition. It is the more infusible the more nearly its composition approaches fireclay, or silicate of alumina, and becomes more fusible with the addition of other substances, such as iron, lime, etc. Coals high in sulphur usually give a very fusible ash, on account of the iron with which the sulphur is in combination. A fusible ash tends to form a clinker on the grate bars, and therefore is objectionable. 370 FUELS The quantity of ash in different coals as they are sent to market differs greatly according to the quality of the coal itself and the care taken to remove the slate, dirt, etc. that accompany them as they come from the mine. A lump of coal may contain only 5% of ash, while the average of the coal, includ- ing slate and dirt as it is mined, may contain 15%. A considerable part of the slate may be removed from the larger sizes by picking after screening, and from the smaller sizes by washing. In the case of anthracite, the table on page 386 brings out the increase in ash and decrease in calorific power as the sizes grow smaller. The table on page 387 is of value in showing the actual commercial ash present in bituminous coals, many of which, in the case of carefully selected lumps, will yield by analysis less than one-half the ash given in the table. Sulphur, having a calorific value of 4,050 B. T. U. per lb., is always present in coal. While some few coals, notably the Georges Creek-Cumberland semibituminous, occasionally contain but a trace of this element, it is com- monly present to the extent of .5 to 5% and even more. Sulphur is generally classed as an impurity in coals because of the corroding action of its fumes upon metals. The terms low sulphur and high sulphur as applied to coals, are generally relative, although a coal containing less than 1% sulphur would everywhere be placed among the former and one having 5% among the latter. The amount of this element that will render a coal unfit for any particular service is discussed under the Classification of Coals. Sulphur exists in coal in at least three forms. It usually occurs in combina- tion with iron as the bisulphide, FeSi, which is known by various names as fool's gold, brasses, etc., and very commonly only as sulphur. In pyrites, sulphur has about one-half the heating value per pound of carbon. The pyrites may occur in minute crystalline grains disseminated through the mass of the coal or segregated in small patches upon the cleavage planes; as sheets or plates, of considerable area in proportion to their thickness, that are parallel to the bedding; as regular layers interstratified with the coal; and as lense- shaped masses, sometimes weighing 100 lb., known as sulphur balls. Sulphur balls, when pure, contain 53.33% sulphur and are a source of income at some mines where they are placed in the gob and from time to time gathered up and shipped to the chemical works, where they are employed in the manufacture of sulphuric acid. X Sulphur may be present as a sulphate, usually that of calcium or lime, CaSOt, less commonly as magnesium sulphate, MgSOt, and sometimes as the salt of other metals. The sulphates are commonly found in thin whitish or grayish plates on the vertical joint planes of the coal; in this combination, sulphur has no fuel value. Sulphur may also be present in combination with the organic constituents of the coal, in which form it is known as vegetable sulphur and has a fuel value. Phosphorus, as a natural constituent of the original vegetable matter, is always found in coal. The amount of phosphorus is always very small and does not affect the heating value of the coal, and is only of importance if the coal is destined to make coke for use in furnaces working on Bessemer iron. Phosphorus probably exists as a single or double phosphate of lime and alumina. Mr. Charles Catlett notes, in the Big seam near Columbiana, Ala., the existence of light-colored, resinous grains of evansite, hydrous aluminum phosphate, Phosphorus is commonly segregated near both the roof and floor of the seam and by rejecting a few inches of the top and bottom coal, the coke made of the remainder may often be brought within the Bessemer limits. Its amount also varies as the workings are extended and analyses of the coal should be made weekly or monthly as the headings advance. CLASSIFICATION OF COALS The most convenient commercial classification of coals is based on the relative amounts of combustible matter therein, both fixed carbon and volatile hydrocarbons, as determined by a proximate analysis; this is shown in the accompanying table. It must be remembered that this classification is decidedly arbitrary and that the coals of any one group overlap at either end of the scale into those of the other groups. This is particularly true of the lignites, many varieties of which cannot be. distinguished from bituminous coal of the better grades if the proximate analysis is made the criterion. Many of the coals of Arkansas are low in volatile matter and may be grouped with either the semianthracite or semibituminous. Similarly, the low-volatile coals of, say, Somerset County FUELS 371 CLASSIFICATION OF COALS BASED ON THEIR CONTENT OF FIXED CARBON AND VOLATILE MATTER Kind of Coal Fixed Carbon Per Cent. Volatile Matter Per Cent. Anthracite 97.0 to 92.5 3.0 to 7.5 Semianthracite 92.5 to 87.5 7.5 to 12.5 Semibituminous 87 5 to 75 12 5 to 25 Bituminous, Eastern United States Bituminous, Western United States . 75.0 to 60.0 65.0 to 50.0 25.0 to 40.0 35 to 50.0 undr 50 over 50 and Cambria County, Pa., may be classed as either bituminous or semibituminous. Owing to this overlapping of the different groups in the scale, a classi- fication based on calorific values is also unsatisfactory. Likewise, geological age fails to furnish a satisfactory basis of classification. As a general rule, the younger the coal geologically, the higher is its content of moisture and volatile matter and, consequently, the lower is it in fixed carbon. Thus, the coals of the Tertiary age are all lignites and commonly of the brown-coal type; the coals of the underlying Cretaceous are commonly black lignites (subbitu- minous) with spme'true bituminous coals among them; and the true bitumin- ous, semibituminous, semianthracite, and anthracite coals are almost entirely confined to the true coal measures of the Carboniferous age, in which, the lower volatile coals are found near the base of the series. This rule appears to hold good in regions where the rocks have either remained undisturbed or at best have been but slightly folded, but metamorphism has played an important part in changing the characteristics of seams in mountain districts. The Cretaceous of Colorado is marked by beds of subbituminous lignite and bituminous coals in the level country and foot-hills, which the metamorphism incident to mountain building has altered to anthracite in the midst of the Rockies; therefore, the same seam may present the characteristics of bitu- minous coal in flat unbroken regions, of semibituminous coal in the foot-hills, and of semianthracite and possibly of true anthracite in the higher and more disturbed mountains. Anthracite. Anthracite, or hard coal, as it is frequently called, is the densest, hardest, and most lustrous of all varieties. It has a conchoidal fracture, frequently displays iridescence, and is characterized both in the lump and in the bed by the absence of cleavage planes. Its specific gravity ranges from 1.3 to 1.8 with an average value of about 1.5. It contains from 3 to 7% of volatile matter, does not coke, is kindled slowly and with difficulty, requires a strong draft through the firebox, and burns with a short almost colorless flame, which is smokeless or essentially so. Practically all the anthracite mined in the United States comes from a small area in northeastern Pennsyl- vania. A series of analyses of anthracite from that state are given in the table on page 386. These are commercial analyses made on large shipments and show that on account of the uniformly high ash content, the calorific value of anthracite is rather low in comparison with standard bituminous coals. It will also be observed that the smaller sizes (pea, barley, rice, etc.) are much less efficient than the larger broken, egg, and the like. The high content of ash in the smaller sizes is due very largely to imperfect preparation. An analysis of the so-called anthracite from Cranston, R. I., is No. 92 of the table on pages 382 to 385. The coal is highly graphitic in character and of far more geological interest than commercial value. Its existence has been known for many years, during which time the numerous attempts to exploit it have always ended in failure. An analysis of anthracite from the Cretaceous seam near Crested Butte, Colo., and from the same formation at Madrid, N. Mex., are given in the table on page 387. Analyses of anthracite from Alaska will be found in the table on page 390, from New Zealand in the table on page 391, and of the so-called anthracites (more properly semianthracites) from Banff, Alberta, Canada, in the table on page 388. 372 FUELS In the Pocono formation of the Subcarboniferous in the Sleepy Creek and Third Hill Mountains of Berkley and Morgan Counties, W. Va., are found a series of deposits of anthracite that are so irregular in thickness, uncer- tain in area, and so crushed and otherwise disturbed as to be commercially worthless. Their content 9f volatile matter is about 10%, which more properly groups them with the semianthracites. The so-called anthracites of Blacksburg, Montgomery County, W. Va., an analysis of which is No. 105 of the table on pages 382 to 385, are really semi-anthracites and commercially, are of but little more value than those from Sleepy Creek Mountains, W. Va., or Cranston, R. I. Semianthracite. Semianthracite contains from 7.5% to 12.5% of volatile matter and passes by insensible gradations on the one hand into anthracite and on the other hand into semibituminous coal. It is not so hard or dense as true anthracite, is not so lustrous, and, when freshly broken, will leave soot upon the hands, something anthracite will not do. It is somewhat lighter than anthracite, ignites quite readily, and burns more freely than hard coal. A series of proximate analyses of Pennsylvania semianthracites mined in the northward extension of the anthracite region is given in the table on page 386. The average of eleven analyses of Semianthracite from Alaska will be found in the table on page 390, and an analysis of this grade of coal from Banff, Alberta, Canada, is given in the table on page 388. Several proximate analyses of Semianthracite from Arkansas, and one from Virginia will be found in the table on page 387, and complete analyses and calorific values of the same in the table on pages 382 to 385. Semibituminous Coals. The semibituminous coals containing from 12.5 to 25% of volatile matter, and, neglecting the ash and moisture, from 75 to 87.5% of fixed carbon are everywhere trie favorites for steam raising. Typical examples are the well-known Pocahontas and New River coals of West Virginia, the Georges Creek-Cumberland coal of Maryland, the Broad Top coals of Pennsylvania, and the Kittanning coals of Cambria, Clearfield, and Somerset Counties in the latter state. All these coals contain about 18% of volatile matter, from 5% to 10% of ash and water and from 70 to 80% of fixed carbon, with sulphur little if any over 1% and have a calorific value of 14,000 B. T. U. per lb., in some cases even more. Some of the coals in this group are fairly hard and blocky, a structure noticeable in those from the Pittsburg seam in the Georges Creek-Cumberland and Broad Top regions, while others are very soft, as typified in the P9cahontas and New River coals. The Kittanning coals of Pennsylvania are intermediate between the Pocahontas and Georges Creek in hardness. Containing more volatile matter than anthracite, these coals kindle more readily and burn more rapidly with a steady fire. Complete analyses and calorific values of these coals from Arkansas (so- called Semianthracite) , Pennsylvania, Maryland, West Virginia, and Oklahoma are given in the table on pages 382 to 385. Other, and shorter analyses of these coals from Maryland, Pennsylvania, and West Virginia are given in the table on page 387. Coals of this type from Alaska are -noted in the table on page 390, and some foreign and Canadian semibituminous coals are listed in the tables on pages 388 and 389, respectively. Bituminous Coals. The bituminous coals include about 75% of the output of the mines of the United States. Those produced in the eastern states contain from 25% to a maximum of 40% of volatile matter, or, say, 30 to 32% as an average. Those mined in the central basin and west thereof range as high as 50% in volatile matter, a general average being about 40%. The western bituminous coals are generally characterized by a very much higher content of water than their eastern namesakes, which frequently runs up to 10%, and usually contain more sulphur. These coals vary from hard to soft and from blocky to columnar in structure. Their specific gravity is normally about 1.3. They burn with a yellow flame and much smoke, and, on distillation, yield hydrocarbon oils, tar, etc. According to the use to which they are put or to certain physical and chemical characteristics, theyare subdivided into numerous groups. Subbituminous Coals. The very convenient term subbituminous coals, which originated with Dr. M. R. Campbell, of the United States Geological Survey, is given to that large and valuable group of coals, that possesses some of the undesirable features of the true lignites or brown-coals, together with many of the desirable features of the true bituminous coals. They are some- times called black lignites from their color, which is often highly lustrous and not to be' distinguished from that of bituminous coals proper. They have a FUELS 373 brown streak and a specific gravity of 1.22 to 1.25. They burn with a long, bright flame, with considerable smoke like bituminous coals but do not coke. In composition and calorific power, they closely resemble and are, in some cases, even superior to, the true bituminous coals of the Central Basin, as will be seen by comparing the analyses, in the table on pages 382 to 385 of subbituminous coal No. 14, from Lafayette, Colo., or Np. 125, from Hanna, Wyo., with analysis No. 28, of bituminous coal from Livingston, 111., or with No. 35, from Linton, Ind. The distinction between the two groups lies in their different behavior on weathering. True bituminous coals break down under atmospheric action into smaller and smaller cubes or prisms, the faces of which are more or less parallel to the cleavage planes (butt, face, etc.) of the coal in the bed. As Doctor Campbell remarks, "Exception is to be noted, however, in the case of cannel coal, splint coal, and many forms of block coal, of which the Brazil block of Indiana may be considered the type. Such coals always show cleavage faces on large blocks, but the blocks do not split readily. These coals generally have other characteristics by which they may be identified without recourse to their weathering properties." On the other hand, subbituminous coal, on weathering, breaks up into irregularly shaped fragments, and, in particular, separates along the bedding planes into plates. This latter peculiarity is the sole distinction between -the two groups of coals. To quote further from Doctor Campbell: "In applying these criteria (weathering, etc.) some coals will be classed as bituminous which have a brown streak, are young geologically, and generally have been regarded as lignites or lignitic coals; but they resist the weather, stand shipment well, and have a high calorific value, which makes them to all intents and purposes bituminous coal." Lignite. Primarily, the distinction between subbituminous coal and lignite is one of color alone; the former is black and the latter brown. As the subbituminous coals have been segregated from the lignites and given a dis- tinctive name, the original term is now confined to the typical lignite, or brown- coal. Lignites are generally inferior as fuels, compared to the subbituminous coals, are usually higher in moisture and volatile matter and lower in fixed carbon, usually show their vegetable origin more plainly, weather more rapidly, and are less well adapted to transportation. It should be noted that many subbituminous coals and lignites, even in the dry climate of the Rocky Moun- tain region where they are largely mined, will completely disintegrate into slack within 2 to 4 mo. Bituminous coals, for trade purposes, are subdivided into many groups with distinctive names, depending on the use to which they are put or to which they are best adapted, or depending on some peculiarity of structure or composition. Some of these varieties are here noted. Gas Coals. The coals suitable for the manufacture of illuminating gas in closed retorts by the destructive distillation of the coal itself without the admission of either air or steam are termed gas coals. These coals yield the original type of gas used for lighting, a type now quite largely superseded by water gas made by forcing steam through incandescent anthracite or coke. Probably the best, and, in any event, the earliest used gas coals in the United States are those mined along the line of the Pennsylvania Railroad near Irwin and along the Baltimore & Ohio Railroad on the Youghiogheny River, in Westmoreland County, Pa. As there produced, these coals commonly contain as much as 37% of volatile matter, from 6 to 8% of ash with considerably less than 1% of sulphur, and being hard and blocky, bear transportation well. Their yield is rather more than 10,000 cu. ft. of gas per T. of coal charged into the retorts, the gas being of 17 to 21 c. p. The residual coke amounts to about 60% of the weight of the original coal and is shiny, fairly strong, and well adapted to domestic purposes or steam raising. Their yield of nitrogenous products, such as ammonia, is also high. These characteristics of Westmore- land coal, particularly the low- content of sulphur, are those demanded of standard gas coals. Domestic Coals. The term domestic, as applied to coal, refers as much to its size as to its composition or other features. In the anthracite consuming sections of the eastern states, the domestic sizes are stove and chestnut adapted to burning in ranges and small heaters, and egg suitable for use in furnaces. In the bituminous regions, there is frequently sold a domestic lump, which may mean a coal specially screened over bars, say, 3 in. apart, or it may refer to coal that will pass over a 3-in. bar screen and through one with bars set, say, 6 in. apart. In any case, coals for domestic use are well screened and 374 FUELS usually over bars much more widely spaced than those used in preparing coal for steam raising. While it is true that domestic coals are classified more by size than anything else, the possession of certain qualities will make one coal more desirable than another for household purposes. The coal that sustains a mild, steady combustion, and remains ignited at a low temperature with a comparatively feeble draft, is the best. A coal burning with a smoky flame is objectionable as producing much soot and dirt, especially for open grates or cooking purposes. For self-feeding stoves, or for base burners, a dry non- coking coal is necessary. A very free and fiercely burning coal is not desirable, particularly in stoves, as the temperature cannot be easily regulated. A sulphurous coal is also bad, as it produces stifling gases with a defective draft, and corrodes the grates and fire-bowls. The difficulty from clinkering is not so great in domestic uses, as the temperature is not generally high enough to fuse the ash. A stony, hard ash that will not pass between the grate bars is bad, and light pulverulent ash is best. Blacksmith, or Smithing, Coals. A coal suitable for blacksmith purposes should have a high heating power, should contain as much less than 1% of sulphur as possible, should be low in ash, and should coke sufficiently to form a hollow fire, that is, should form an arch on the forge. The semibituminous coals from the Ne,w River and Pocahontas regions of West Virginia, that from the Georges Creek-Cumberland district of Maryland, and the Broad Top (Hunt- ingdon County) field of Pennsylvania, make excellent blacksmith coals as mined. The slack of many coking coals, if washed to reduce the content of sulphur (especially) and ash, serve excellently as smithing coal. The best known blacksmith coal of the east and the one formerly used for this purpose to the practical exclusion of all others is known by the name of Blossburg from the town of that name in Tioga County, Pa., where it was first mined. An average analysis of this coal (commercial sample) from the Morris Run mines, wher.e the coal is at its best gave moisture, 1.12%; volatile matter, 18.57%; fixed carbon, 72.10%; ash, 7.63%; and sulphur, .583%. It will be noted that this is a semibituminous coal essentially the same as those already described. Steam Coals In the Eastern states and where anthracite is concerned, the term steam refers entirely to the size of the fuel. Thus, if (as noted under that title) the domestic sizes of anthracite are chestnut, stove, and egg, the steam sizes are smaller than these and include pea, buckwheat, barley, rice, etc. The term steam coal is also often used to indicate any coal, anthracite or bituminous, that is too poor to be used for any purpose except steam raising; the idea being that anything that will burn is good enough to find place in the firebox. For steam making, the superiority of coals high in combustible constituents is admitted, and those with the higher percentage of fixed carbon are the most desirable. But the consideration of the steaming qualities of a coal involves, also, a consideration of the form of furnace and of all the conditions of com- bustion. The evaporative power of a coal in practice cannot be stated without reference to the conditions of combustion, and every practical test of a coal, to be thorough, should lead to a determination of the best form of furnace for that coal, and should furnish knowledge as to what class of furnaces in actual use such coal is specially adapted. It is not sufficient that in compara- tive tests of coals the same conditions should exist with each, but there should also be determined the best conditions for each coal. Of coals high in fixed carbon, the semianthracites and the semibituminous rank as high as the anthracite in meeting the various requirements of a quick and efficient steaming coal. For railway use, these coals have been found to excel anthracites in evapo- rating power. The comparative absence, in semibituminous coals, of smoke, which means loss of combustible matter as well as discomfort to the traveler, is sufficient to suggest their superiority over bituminous coals for such use. Steaming coal should kindle readily and burn quickly but steadily, and should contain only enough volatile matter to insure rapid combustion. It should be low in ash and sulphur, should not clinker, and when it is to be transported should not easily crumble and break. Coking Coals. Coking coals are those that become pasty or semiviscid in the fire and produce, if the burning or heating is carried on with the partial or entire exclusion of air and the process is not allowed to proceed too far, a hard or porous mass known as coke, which consists, essentially, of the fixed carbon and the ash of the original coal, the peculiar structure being due to the escape from the partly melted mass of individual bubbles of gas driven off by the heat. FUELS 375 Commercial coke making is carried on in firebrick structures known as coke ovens, which are of two general and very distinct types. The original form of oven and still the chief type used in the United States consists of a hemispherical shell of firebrick into which air sufficient to burn the escaping gases is admitted over the door during the coking process. This is called, from the marked similarity in form, a beehive coke oven. The modern type, called a retort oven, usually consists of a long (18 to 40 ft.) and narrow (18 to 30 in.) rectangular chamber placed like a book on edge, the height being 10, 12, or more ft. In this chamber the coal is heated without access of air, the process being analogous to the production of illuminating gas. Ovens of this type are frequently called by-product ovens as they are well adapted to the recovery from the gases of the tar, ammonia, etc., which are commonly wasted in coking in the beehive oven. Neither anthracite nor semianthracite on one end of the scale will coke, nor will the subbituminous and lignite coals on the other. This limits the possible possession of coking qualities to the semibituminous and bituminous coals, ranging between 12.5 and 50% in volatile matter. In the United States, those semibituminous coals so low in volatile matter as to approximate the semianthracite in composition either will not coke at all or but very indiffer- ently. The same is true at the other end of the scale of the bituminous coals very high in volatile matter, as these coals in the Western states are almost invariably non-coking. The difficulty in making any coke at all, or at best but a very indifferent one, from Western bituminous coals seems to be due to the large amount of water they contain. Probably 90 or 95% of American coke is made from coal containing between 18 and 35% of volatile matter. But all coals falling within these limits will not coke, and the reason why, of two coals having essentially the same analytic composition, one should coke and the other not, is a much disputed question. Even if a coal will make some kind of a coke, whether this is of value or not depends on the use to which it is to be put. For the manufacture of pig iron in the blast furnace, the coke must be firm and tough and not dense, but with a pronounced cellular structure and a hard cell wall. If the pig iron from the blast furnace is to be used in the manufacture of steel by the Bessemer process, the makers prefer a coke containing from 1 to 3% of volatile matter and moisture combined, 10 to 12% of ash, and 89 to 85% of fixed carbon with sulphur and phosphorus not over 1% and .02%, respectively. This is the composition of the standard so-called Bessemer coke. Unfortunately, very little coke is now obtainable that possesses both this purity and the proper physical qualities. The objection to sulphur in the coke is that it enters the iron and, not being removed in the Bessemer converter, remain^ in the steel, which it makes red short or brittle when hot. Similarly, phosphorus is not removed in this process, but it makes the steel cold short, or brittle when cold, a very serious objection in structures subject to shock, as rails. Further, low- phosphorus iron ores are becoming more and more difficult to obtain, so that the lower the content of this impurity in the coke, the higher may it be in the ore. If the pig iron is to be used for making steel by the basic open-hearth process, phosphorus and to a less extent sulphur are not so objectionable in the coke, as they are largely removed in the furnace. For use in the foundry in the manufacture of castings, the coke should possess the same physical qualities demanded of good blast-furnace coke, but the percentage of both sulphur and phosphorus may be much higher. In fact, many foundry managers prefer a high phosphorus coke, as the presence of this element in the metal makes it very fluid when melted so that it readily fills the smallest openings in the mold. It is generally demanded that coke for foundry purposes shall be capable of melting 10 Ib. of iron per pound of fuel. Such a result is not often obtained and in ordinary practice 1 Ib. of coke will melt but 8 Ib. of iron. f In smelting operations where the metals are recovered as matte (sulphide of iron, etc.) large amounts of sulphur in the coke are not objectionable, as the element is essential to the process. For domestic use, it is desirable that the coke be hard so that it will bear crushing and screening to the proper sizes and subsequent transportation to market. The amount of sulphur and phosphorus in domestic coke is not of great importance, but the percentage of ash should be as low as is consistent with due strength, and the ash should not clinker. From the foregoing, it is evident that a coal that will make a coke suitable for one purpose will not make a coke suitable for another. The fusibility of the carbon, the amount of disposable hydrogen, the tenacity with which the 376 FUELS gaseous constituents are held, the amounts of sulphur and phosphorus in the coal, the rapidity and temperature of the coking process, the state of the coal when charged into the oven (whether as run of mine or slack), even the process itself, all affect in one way and another the physical and chemical qualities of the coke and, consequently, the use to which it is best adapted. More or less weathered coal from near the outcrop will not make as good coke as that mined under more cover; many coals that will coke but indifferently as run of mine coke excellently in the fine state; and others, which make a poor showing in the beehive oven, are well adapted to use in retort ovens. Ordinary analyses do not indicate whether or not a coal is a good coking coal, and they indicate simply by giving the amount of carbon, ash, and sul- phur, what will be the probable purity of the coke formed. To produce a stand- ard Bessemer coke in the beehive oven, the typical coal has essentially the analysis of No. 18, of the table on pages 382 to 385, mined from the Pittsburg seam in the Connellsville region of Pennsylvania. Other analyses of this seam show the volatile matter to be as high as 32%, with the fixed carbon, ash, and sulphur as low as 59%, 7%, and .5%, respectively. Coals having analyses that differ materially from this give most excellent cokes that are in every way equal to that from the Connellsville region. As illustrations of this may be cited the cokes made from the semibituminous coals from the New River and Pocahontas fields of West Virginia, which coals contain only about 18% of volatile matter, as well as coke made from the coal mined from the Freeport seam, which often contains over 35% of volatile matter. Coke made from coals containing less than 5 or 6% of ash, while pure, is not generally desirable as blast-furnace fuel , as it lacks the strength to support the burden, and break- ing up before burning tends to be blown out the stack by the blast. It must be remembered that coals that will not yield a satisfactory coke from either the chemical or physical view point in the beehive oven, often will do so in the retort oven. Thus, when investigating the coking qualities of the coal from any field carload lots should be shipped to both beehive and retort oven plants for tests under actual working conditions. Yield of Coke. There are several methods used by field engineers in arriving at an estimate of the quantity and quality of coke that a given coal will produce. It is obvious that if there is no loss of fixed carbon in the proc- ess, all this element will be in the coke together with all the ash. In the Connellsville region, it is found that about 40% of the sulphur is volatilized, 60% remaining in the coke. With this understanding, what is called the theoretic coke obtainable from a coal such as No. 85 from Connellsville may be figured as follows: ; '-r* Original Remaining Analysis Coal in Coke of Coke Moisture 97 Volatile matter 29.09 Fixed carbon 60.85 60.85 87.00 Ash 9.09 9.09 13.00 100.00 69.94 100.00 Sulphur, separate 90 X .60 .54 .77 The figures in the third column are arrived at by dividing those in the second column by .6994, which figure is often spoken of as the theoretic yield and which means simply, that the coal in question should yield under perfect conditions 69.94% of its weight as coke, which should have the composition given in the third column. These results agree very closely with those obtained in actual practice in the Connellsville region; in fact, there is frequently a greater yield than the theoretic one due to the deposition of carbon in the pores of the coke during the process. Many engineers assume that under average conditions 1.5 T. of coal are required to make 1 T. of coke, and that there is enough sulphur volatilized to insure that the percentage of this impurity in the coke shall not exceed that in the original coal. Using the foregoing coal, the figures follow: Analysis of Coke Per Cent. Ash in coke 9.09X1.5= 13.63 Fixed carbon by difference 100.00- 13.63 = 86.37 100.00 Sulphur, separate 90 FUELS 377 As the coking process, in the beehive oven at least, is by no means a per- fect one, the analysis will be affected by the volatile matter in the coke due to imperfect burning and to the moisture resulting from watering down the charge. The sum of these should not exceed 2% in fairly good practice. Either of the foregoing methods of estimating the yield and composition of coke 'give good results if the coal contains enough volatile matter to furnish the necessary heat for the coking process. It fails in the case -of the semi- bituminous coals, as a certain amount of their fixed carbon is burned in sup- plying the heat for the coking operation. Using the analysis of Pocahontas coal, the theoretic yield of coke is, of course, the sum of the fixed carbon and ash or 73.87 + 5.25 = 79.12%, and its composition, using the first method given, should be, fixed carbon, 93.36%; ash, 6.64%; and sulphur (separately) .48%. But it is found that the yield in the beehive oven from coals of this type is commonly about 63% of the weight of the coal charged. Because all the ash remains in the coke and the fixed carbon alone is consumed, using a ton of 2,000 Ib. as a basis, the composition of the coke is as follows: 2,000 Ib. of coal yields 2.000X. 6300= 1,260 Ib.; fixed carbon+ash 2,000 Ib. of coal yields 2,000 X. 0525= 105 Ib.; ash 2,000 Ib. of coal yields 1,260-105 = 1,155 Ib.; fixed carbon Hence, 2,000 Ib. of coal will yield 63%, or 1,260 Ib., of coke, which con- tains 1,155 Ib., or 91.67%, of fixed carbon and 105 Ib., or 8.33%, of ash. The sulphur may be estimated to be from .64 as in the coal to .48% as determined by the first method. If the coal is coked in a retort oven, the yield of coke will exceed the theo- retic, and a fair average may be taken as 78% of the weight of the charge. Using the Connellsville coal mentioned,' the yield and composition of coke in a retort oven will be about as follows: 2,000 Ib. of coal yields 2.0QOX. 7800 = 1,560 Ib.; fixed carbon+ash 2,000 Ib. of coal yields 2,000 X. 0909= 182 Ib.; ash 2,000 Ib. of coal yields 1,560-182 = 1,378 Ib.; fixed carbon Hence 2,000 Ib. of coal will yield 78%, or 1,560 Ib.. of coke, which contains 1,378 Ib., or 88.33%, of fixed carbon and 182 Ib., or 11.67% of ash. It is apparent that coking in a retort oven gives more and better coke than coking in the beehive oven. The increased output is particularly noticeable in coking semibituminous coals. Of the total coke produced in the beehive oven, between 95 and 96% will be of large size suitable for shipment to any market; 3 to 4% will be fine or small coke (breeze or braise) which may be separated from the ash by screen- ing and sold for domestic use; and about 1% of ashes, which is usually worth- less but is sometimes ground and used for foundry facings. The foregoing represents what may be called Connellsville practice; if semibituminous coal is used, the resultant coke is softer and the amount of fine coke and ashes is considerably greater. Pishel's Test for Coking Qualities of Coal. There has recently been developed, by Mr. Max. A. Pishel, a simple field test for determining the coking or non-coking properties of coals which should have extensive application. As described by Mr. Pishel in the columns of the Colliery Engineer, the procedure is: "Pulverize in a mortar a small quantity of the coal to be tested until it will pass through a 100-mesh sieve. Pour out the loose material and note the amount that adheres to the mortar. With some coals, the mortar and pestle will be deeply coated with coal dust that adheres so strongly that it can be removed with difficulty; with other coals, there will be only a thin film of coal dust adhering to the mortar and pestle; while with still others both mortar and pestle will be nearly as clean after the operation is completed as they were before it began. The degree of adhesion depends on the grade of the coal with" reference to its coking qualities. If it adheres strongly, the coal will make a good coke; if it adheres only partly, the coal will make an inferior grade of coke; and if it does not adhere, the coal is non-coking." Porcelain, glass, earthenware, iron, or agate mortars may be used, the desideratum being that the material is hard and smooth. The results may be obtained as well with a small mortar that may be carried in the pocket as with a large one. The structure of the coal in the bed affords some clue to its coking quali- ties; at least, it has been often noted that where the Pittsburg and Freeport seam coals, as well as those from the Pocahontas and New River districts, make a good coke, the coal shows a distinct columnar structure and tends to break out of the bed in long prisms or fingers. 378 FUELS Non-Coking Coals. The term non-coking coals is applied to those bitu- minous coals that do not coke even when highly heated but which retain the shape of the original lump until reduced to ashes. There are numerous varieties known by distinctive names, and all are valuable domestic fuels. Fat and Dry, or Lean, Coals. Fat coals are those that possess a large amount of volatile matter and consequently burn with a long oily flame. Dry, or lean, coals are, obviously, the reverse of fat coals and burn with short flame and little smoke. Cannel coal affords an illustration of the first and Poca- hontas of the second of these groups. Free-Burning Coal. The term free-burning is applied to those coals that burn easily with a light draft. The term is rather loosely used, being applied by some to non-coking coals, by others to semibituminous coals as opposed to anthracite, and by still others to coals containing a larger amount of volatile matter. Cannel Coal. Cannel coal is a variety of bituminous coal that is very rich in volatile matter, which makes it a very valuable gas coal. It kindles readily and burns with a dense smoky flame. It is compact, with little or no luster and without any appearance of banded structure, breaking with a conchoidal fracture. Its content of volatile is commonly about 50%, its color is dull black to grayish black, and its specific gravity is about 1.23. Certain varieties show what appear to be small concretions about the size of a dime scattered over the surface of a fresh fracture; these are called birds-eye cannel from the fancied resemblance of these structures. The name cannel coal is a corruption of the term candle coal given to it because long splints of it readily ignite and burn with a long flame, spitting and sputtering like a candle burning in a draft. It was at one time a popular grate fuel but, although extensive deposits exist, is now little mined. Splint Coal. Splint coal has a dull black color, and is much harder and less breakable than ordinary bituminous coal. It is readily fissile, like slate, but breaks with difficulty on cross-fracture. It ignites less readily than ordinary bituminous coal, but makes a hot fire, and is a good house coal, although its content of ash is usually high. Both it and cannel coal, while occurring in distinct seams, are very commonly found as a layer or layers interstratified in seams of ordinary coal. PROXIMATE ANALYSIS OF COAL The following is the outline of the method recommended for the proximate analysis of coal by a committee of the American Chemical Society, Messrs. W. F. Hillebrand, C. B. Dudley, W. A. Noyes. Sampling. At least 5 Ib. of coal should be taken for the original sample, with care to secure pieces that represent the average. These should be broken up and quartered down to obtain the smaller sample, which is to be reduced to a fine powder for analysis. The quartering and grinding should be carried out as rapidly as possible, and immediately after the original sample is taken, to prevent gain or loss of moisture. The powdered coal should be kept in a tightly stoppered tube, or bottle, until analyzed. Unless the coal contains less than 2% of moisture, the shipment of large samples in wooden boxes should be avoided. In boiler tests, shovelfuls of coal should be taken at regular intervals and put in a tight covered barrel, or some air-tight covered receptacle, and the latter should be placed where it is protected from the heat of the furnace. In sampling from a mine, the map of the mine should be carefully exam- ined and points for sampling located in such a manner as to represent fairly the body of the coal. These points should be placed close to the working face. Before sampling, a fresh cut of the face should be made from top to bottom to a depth that will insure the absence of possible changes or of sulphur and smoke from the blasting powders". The floor should be cleaned and a piece of canvas spread to catch the cuttings. Then, with a chisel, a cutting from floor to roof, say 3 in. wide and about 1 in. deep should be made. The shale or other impurities that it is the practice at that mine to reject should not be chiseled out, however. The length of the cutting made should then be measured, but the impurities should not be included in this measurement. With a piece of flat iron and a hammer, all pieces should be broken to $-in. cubes or less, without removing from the cloth, then quartered, and trans- ferred to a sealed bottle or jar. For the " run-of-mine " sample, samples taken at several points in this manner should be mixed and quartered down. If the vein varies in thickness at different points, the samples taken at each point should correspond in amount to the thickness of the vein. For instance, a FUELS 379 small measure may be filled as many times with the coal of the sample as the vein is feet in thickness. Should there appear differences in the nature of the coal, it will be more satisfactory to take, in addition to the general sample, samples of such portions of the vein as may display these differences. Moisture. Dry 1 g. of the coal in an open porcelain or platinum crucible at 104 to 107 C. for 1 hr., best in a double- walled bath containing pure toluene. Cool in a desiccator and weigh covered. Volatile Combustible Matter. Place 1 g. of fresh, undried coal in a platinum crucible weighing 20 to 30 g., and having a tightly fitting cover. Heat over the full flame of a Bunsen burner for 7 min. The crucible should be supported on a platinum triangle with the bottom 6 to 8 cm. above the top of the burner. The flame used should be fully 20 cm. high when burning free, and the determi- nation made in a place free from drafts. The upper surface of the cover should burn clear but the under surface should remain covered with carbon. To find volatile combustible matter, subtract the percentage of moisture from the loss found here. Ash. Burn the portion of coal used for the determination of moisture at first over a very low flame, with the crucible open and inclined, until free from carbon. If properly treated, this sample can be burned much more quickly than the dense carbon left from the determination of volatile matter. Fixed Carbon. The fixed carbon is found by subtracting the percentage of ash from the percentage of coke. Sulphur (Eschka's Method). Mix thoroughly 1 g. of the finely powdered coal with 1 g. of magnesium oxide and 5 g. of dry sodium carbonate, in a thin 75 to 100 c. c. platinum dish or crucible. The magnesium oxide should be light and porous, not a compact, heavy variety. Heat the dish on a triangle over an alcohol lamp, held in the hand at first; gas must not be used, because of the sulphur it contains. Stir the mixture frequently with a platinum wire and raise the heat very slowly, especially with soft coals. Keep the flame in motion and barely touching the dish, at first, until strong glowing has ceased, and then increase gradually until, in 15 min., the bottom of the dish is at a low red heat. When the carbon is burned, transfer the mass to a beaker and rinse the dish, using about 50 c. c. of water. Add 15 c. c. of saturated bromine water and boil for 5 min. Allow to settle, decant through a filter, boil a second and a third time with 30 c. c. of water, and wash until the filtrate gives only a slight opalescence with silver nitrate and nitric acid. The -volume of the filtrate should be about 200 c. c. Add 1| c. c. of concentrated hydrochloric acid, or a corresponding amount of dilute acid (8. c c. of an acid of 8%). Boil until the bromine is expelled, and add to the hot solution, drop by drop, especi- ally at first, and with constant stirring, 10 c. c. of a 10% solution of barium chloride. Digest on the water bath, or over a low flame, with occasional stirring" until the precipitate settles clear quickly. Filter and wash, using either a Gooch crucible or a paper filter; the latter may be ignited moist in a platinum crucible, using a low flame until the carbon is burned. In the case of coals containing much pyrites or calcium sulphate, the residue of magnesium oxide should be dissolved in hydrochloric acid and the solution tested for sulphuric acid. When the sulphur in the coal is in the form of pyrites, that compound is converted almost entirely into ferric oxide in the determination of ash, and, as three atoms of oxygen replace four atoms of sulphur, the weight of the ash is less than the weight of the mineral matter in the coal by five-eighths the weight of the sulphur. While the error from this source is sometimes con- siderable, a correction for proximate analyses is not recommended. When analyses are to be used as a basis for calculating the heating effect of the coal, a correction should be made. FORMS OF REPORTING ANALYSES The proximate analysis of a coal may be reported in one of several ways. An analysis designated as received refers to the fact that the sample received no preliminary drying before analysis and usually represents the coal exactly as mined or as loaded on the railroad car, etc. An analysis marked as fired refers to the fact that the sample for analysis was taken from the fuel in the boiler room, usually at the time of a test, and represents the coal as fired into the furnace. An analysis denoted air dried refers to the fact that the sample was dried at a uniform temperature, usually the standard one of 62 F., for a number of hours before being analyzed. 380 FUELS In the first two cases, the moisture in the sample is commonly reported as moisture, or water, although the temperature at which the water is driven off is sometimes given. Thus, there are such expressions as "moisture at 212," or "at 100," "at 221," or "at 105," depending on the temperature and thermometric scale employed. In the third case, the water is reported in two parts. The first, which rep- resents the difference in the amount of water in the sample as received and after being dried in the laboratory at 62 F. is known as air drying loss, or as loss on drying. The second part represents the difference between the water in the air-dried sample and that given off on heating at 105 C. This is commonly reported as explained in connection with the first two cases, the temperature usually being stated. An analysis reported moisture free, or as of dry coal, is one in which the sum of the percentages of fixed carbon, volatile matter, and ash equal 100. The moisture is reported as a separate item like the sulphur, and usually as, say, "moisture at 105 C." An analysis reported as dry and free from ash, or as ash and moisture free, and even, although wrongly, as pure coal, is one in which the percentages of fixed carbon and volatile matter equal 100, the moisture and ash being reported separately. Analyses reported in one form may readily be reduced to another. A proximate analysis made on a sample as received, as fired, or air-dried, may be reduced to a moisture-free basis by dividing each of the constituents, except the moisture, by 100 - moisture. If it is desired to reduce the analysis to a moisture- and ash-free basis, all the constituents except the moisture and ash, which are dropped, are divided by 100 (moisture + ash). These divisors are applicable to the sulphur and calorific value (British thermal units) as well. An ultimate analysis may, also, be reduced from the as received to the moisture free, or to the ash- and moisture-free basis by using the same divisors as before, provided the amount of moisture in the coal is known. The ash, sulphur, carbon, and nitrogen are divided in the regular way, but from the hydrogen must be deducted one-ninth of the moisture and from the oxygen, eight-ninths of the moisture. COAL 114 FROM SEWELL SEAM, McDONALD, W. VA. IH (U 1>- CO CO i-!iccoiN'iOrH 1C I-H CO CO CO CO CO 3 35 M 5 z5 1 ":- ISfll &><% > K W J54! g H jpi|l.aBlljSf' FUELS 383 iOlNOO O O Tt* O3 CO i-i CO OS O5 CO t>- IN * iO >O >O * O TH CO - O O5OOO'HOOOCOCOiOCOCOiOCOOCT>COO to CO 00 O5 O i-l >O Oi Oi O5 O t^- tO 00 CO OOOST^O q "-HajriHOiGsiN q (NqqqoqiN^fNi-jiNcoT^TijfNosojoot^qq OOWOOO OO CT> rH -^ CO i-H iO i^H r-(i-iO'*CDCOt^COt^i-iO5t^TtlO5COCOCOl>--^CD tOlNCOCO rt< i-l CO 00 Oi CO CO CT> O5 O i-l O CO CO IN iO O CO OS * >O O5 O5 Tjn IN l> t- O i >OCO O t- q o> <*oococoO COOCO^QCQi OOiO t^ OfNOSCOOO'O * O< (Ni-I> CO O-^HO rH TlHl iMCO'-icOC3iCOi-t(Mi-lCOOO t^t>-OTt< t CO i-l Ttl O5 IN (M i-H iOO'-lO001>C coqiNcp oq t^iqt^ciiNio q N>oi>.o6qNO.. O5i-5cor-i 06 to CD -5 06 -5 rjJ d -5 >o co co t> cd co co o i> 06 >o co 06 o> os >o * 06 >o COTjO Tft IQ T^I tp -^ T}< r}< >O Tt< IQ >Q 1> CO CO CO CO -^ CO -^ IClOt^^H 1C COrH ^4 O05lOOO05O0005OCOO>Tj<^HCOTt<(N^H^CO Tjjooqco oo oot>-qo5(Ni> *-t oo co co q o os o> q os q q * rn T-H us co rn o; * co ICCOINCO CO t>rH|>dl^lN CO COOi'-HlvcdoOCDcddiOCDCDOOcd'^COOJ^iOIN COCOCOCO IM COCOCO'^COCO CO CO IN CO CO CO CO CO CO CO CO CO CO rH i-l CO CO IN Tt< Tft CO O * O l> (N O O TJH CD O O Oi CO 03 CO ^ PQPQ pq pqpqpqpqpqpq pq pqpqpqpqpqpqfqpqpqpqpqpq . . pq fq pq pq pq ,_) I I g5 jggg g a ^ z .5^5 0000 rHCNWH IO COt^OOOSO--! O i-< CN CO * iO CO t^ 00 O> O ^ IN COCOCOCO CO COCOCOCO^Tt< T^ rt ^ Tj< ^ rti rj< T}< O O O O O tO O "5 iO O CO CO CO 384 FUELS r4(N r-T rHO> O> CO CO"HrH cQpg.cQ.pq.pQ-<3 os 3* 3 I FUELS 385 id^^^t^oidr)5iotdTi5(x5^dNNtO(x3do6toT)5iodTjHdo6odt^di>i>cocico iO to r^ >O CO IO rj5 tQ tQ ^ Tji to to ^ tQ TJ^ -^ lOiO^H^iOTJHtfjtOtOTjH Si^i^8^2isSi^^gS^S^S5feS^Si^ ^ vi *$ to 06 d *-* to oi d d i -l oq .pq'>!>J>'t>>J>!>i>J>i>i> , 25 386 FUELS PROXIMATE ANALYSES AND HEATING VALUES OF PENNSYLVANIA ANTHRACITES (United States Bureau of Mines) Moisture Volatile Matter ll &CJ 1 1 1 t> H PQ Morea broken c 338 4.86 8245 9 31 60 13 057 Deringer, egg c 3.67 5.29 81.42 9 62 .66 13,009 Kingston, grate c 3.34 4.74 81.08 10 84 65 12,717 Wilkes-Barre, screenings. . Nanticoke, barley c c 4.17 5.45 5.95 8.43 79.02 72.12 10.86 14 00 .70 64 12,654 12,045 Mid Valley, pea r 395 7.38 72 85 15 82 92 11 989 1 Deringer, pea Pittston, pea . ... C r 5.11 3 62 4.99 5.82 74.87 7340 15.03 17 16 .62 82 11,831 11 798 1' Mt. Hope, mammoth screenings r 560 6.61 71 62 16 17 75 11 581 c Newcastle, pea r 4.93 5.21 72.96 1690 .65 11,574 < Schuylkill, rice r 507 4.99 71 58 18 32 75 11 382 Pittston, No. 2 buckwheat Girard, mammoth, buck- wheat C r 5.93 6 21 6.72 564 70.35 70 70 16.80 17 45 .95 56 11,359 11 141 Mt. Hope, barley Tower City, Lykens Valley Bernice egg C r 6.55 3.33 2 12 5.26 3.27 8 80 70.83 84.28 73 43 17.36 9.12 15 65 .69 .60 58 11,132 13,351 12 575 .-tt Bernice, Randall & Shaad mine . p 50 9 go 7790 12 03 83 13 510 1 Bernice, O'Boyle & Fay mine p 60 9 50 77 40 12 49 1 41 13 425 1 Bernice, Connell mine Lopez, Northern Anthra- cite Company D p .70 .60 8.65 9.10 76.75 7895 13.90 11 35 .66 65 13,185 13 605 1 Loyalsock 1.49 11.07 78.88 7.09 .86 382 to 285. Those analyses marked C are of commercial lots delivered to the various government departments and represent the coal as received or, as fired. The analyses marked D were made from air-dried samples; in some cases they represent carload lots, and in others they are samples taken in the mine. The calorific values were determined upon air-dried samples except those given in italics, which were calculated from the analysis by means of Kent's formula. The analyses that are not marked with a C or a D are believed to represent air-dried samples, but those reporting them failed to state the facts in the case. One of the accompanying tables gives a series of analyses of Alaskan coals taken from the reports of the United States Geological Survey. Among them are three analyses of coals from the Yukon Territory of Canada. The report does not state whether the analyses are of air-dried or as-received samples; judging from the amount of water in some specimens, it is presumed that they, at least, were of samples as received. The sulphur is separately determined. A series of proximate analyses of foreign coals, many of which are used on the Pacific coast of the United States, is given in the table on page 391. JLhe sample of coal from Argentine and the one from Rio Grande do Sul, Brazil, were tested at the United States Fuel Testing Plant, St. Louis, Missouri. They were treated in the same way as the samples of American coal given in the table on page 387. These two analyses are of air-dried samples and the heating values are 6.320 and 9,058 B. T. U., respectively. The heating value of the Victoria coal from Windmill shaft is given as 12,871 B. T. U. The other analyses are taken from numerous authorities, who fail to state whether they were made on air-dried or on as-received samples; judging from the small amount of water in most of them, the samples appear to have been air-dried before analysis. The sulphur is usually separately determined. FUELS 387 PROXIMATE ANALYSES OF MISCELLANEOUS AMERICAN COALS (United States Geological Survey) State Kind of Coal Moisture Volatile Matter ll *0 i & 13 CO S> H Ala. Ark. Ark. Ark. Ariz. Ariz. Ariz. Cal. Cal. Cal. Cal. Col. Col. Col. Col. 111. 111. Kans. Ky. Ky. Ky. Ky. Md. Mich. Mich. Mich. Mont. Mont. Mont. N. Mex. Ore. Ore. Ore. Pa. Pa. Pa. Utah Utah Utah Va. Va. Va. Va. W. Va. W. Va. W. Va. W. Va. W. Va. W. Va. W. Va. D D D D D D D D D D D D D C C C D D D D D D D D D D D D C C C D D D D D D C C C C C 1.33 1.12 1.03 .68 7.80 8.10 9.89 4.86 18.02 12.20 11.32 6.80 6.60 5.50 2.80 7.93 7.08 3.50 1.62 1.78 1.44 1.68 .70 8.71 3.78 10.67 1.00 .60 1.10 5.70 9.60 10.41 9.49 2.42 3.04 2.56 3.10 4.04 4.37 2.98 1.11 1.01 1.07 .75 .73 2.50 3.18 2.36 3.08 2.63 30.55 11.54 10.53 9.93 33.80 33.30 39.07 47.74 39.22 35.20 45.09 36.50 35.30 37.80 5.05 34.23 34.94 33.73 32.68 34.27 31.80 33.20 18.81 38.45 41.18 33.59 20.00 30.30 28.20 2.18 36.30 46.15 23.87 20.31 29.79 16.47 40.58 43.23 41.84 10.94 31.79 32.70 32.83 38.16 17.43 20.58 30.57 18.56 17.56 18.25 58.88 78.62 80.06 79.94 44.50 47.80 46.95 41.03 26.39 41.40 35.91 50.28 52.44 48.49 77.55 49.78 48.60 52.43 57.39 55.55 56.84 61.35 72.96 41.16 49.34 53.80 55.19 57.75 50.57 86.13 40.90 36.85 32.54 70.13 60.85 71.58 48.10 47.27 47.77 64.14 61.36 60.39 58.68 54.63 77.71 71.70 59.40 71.70 74.79 73.87 9.24 8.72 8.38 9.43 13.90 10.84 4.05 6.37 16.37 11.20 7.68 6.42 5.66 8.21 14.60 8.06 9.38 10.34 8.31 8.40 9.92 3.77 7.26 11.68 5.70 1.94 23.81 11.35 20.13 5.99 13.20 6.59 34.10 7.14 6.32 9.39 8.22 5.46 6.02 21.94 5.74 5.90 7.42 6.45 4.63 5.22 6.85 7.38 4.57 5.25 2.10 2.01 2.51 1.76 1.30 1.14 .42 4.26 3.07 4.58 .44 .98 .53 .60 1.79 2.19 4.60 1.07 .83 .56 .60 1.01 2.72 2.50 1.01 .44 .87 1.37 .69 1.02 1.18 1.10 1.23 .93 .54 .58 .89 .68 1.48 .85 .67 2.30 .62 .74 .92 .81 .66 .64 13,884 13,853 13,965 13,896 10,650 11,020 12,101 12,727 8,105 10,130 11,833 12,001 10,885 12,563 12,215 12,151 12,989 18,664 13,357 13,473 14,228 14,626 12,359 13,489 12,868 11,420 13,610 11,790 13,268 9,720 7,683 14,087 14,040 13,748 11,956 11,729 11,908 11,669 14,276 14,203 13,910 13,509 15,032 14,533 13,849 14,135 14,557 14,528 Semianthracite, Spadra Semianthracite, Clarksvil],e Semianthracite, Russelville. Tuba, Black Mesa Field Oraibi, Black Mesa Field . . . St. Michael Stone Canon Tesla Trafton Mean of ten analyses Canon City, Chandler Canon City Nonac Colorado Springs, Cell Crested Butte Pawnee, washed nut Pana, washed nut Cherokee lump Elkhorn Field. Millard Elkhorn Field, Flatwoods. . . Elkhorn Field, L. Elkhorn . . Elkhorn Field, U. Elkhorn . . Georges Creek, av. 53 anal. . . Bay City, Lower Verne .... Bay City, Upper Verne .... Saginaw Electric Field Electric Field Electric Field Madrid Coos Bay average. . Coos Bay, average Rogue Riv. Valley, Medford Cambria Co., Beech Creek. . Reynoldsville Somerset County, C' bed . . . Castle Gate -. Price Winter Quarters Blacksburg . . Dante, Widow Kennedy. . . . Dante, Lower Banner Dante Upper Banner Fairmont, average of sixty- three mines Pocahontas, " average of thirty-eight mines Piney, Raleigh County Kanawha Gas. Pocahontas, No. 3, 3-in. Pocahontas, No. 3, M.R 388 FUELS CN CO tO CNCO .-ICN CO CO CN O i-H CN ^ CO C S 6 "? . ""3 - *5 c 5 t> : c ^P i: 1 a ?'^ o 3 rH I-* r-i rMi-'cOrHCN-?**' 1*3 1 :^i :^s :, : g g ::: f|^p^ :pq -pq -cq -6^,^ S|S|S|wx^^ aj c3 -52 t-t IH ^t tn O O ' OO^^OOOCO tO CO t- b- t^ O FUELS CM OOOOOCM <*< OCM CO iCMOOt^OOiOt-.CMCO'Ot^. Hi>i>cq I-HI> OCM XI-H ' COQCOCN CM 00 iOtOCM cj'-i oo CO CM CM CM CM -H CM & CD tO CM co OCO. CO tO OO C5 to O Ci CO * CD CM CO i-H CM I-H CM CM CO t^ i-5 ' tH C> Ci iO CD 00 TJJ t>. TI< CD to to iO 5 ' ' CM rH rH CO CD 1C r-JCOOiOJOSO * CO O5 OS fl i-H 00 CM t> r^ CO CO CO l> 10 CM O CM tO CO tO CD rH 00 O CM CM 00 5 CO - t OJOOCOCOOCM CO COt^tOoit ^ r^ -^ to CO Tt< to tO tO to to t o; rji co CD M cq -* 10 r-H oq oq io q i> oc oq oiCM t^io^cj3o6c>iO'Oo6T)5oo6io>oo6-^ CM' co 1Q iQ >Q ^y Tt< >O iO >C tQ CO CO IQ O T>< -^ r}< rj< -^ j'O^COt^'-HCO CDOOTjJOOOOCOOOCO COO5 MCO c6rHi-HCM"CMCOCO'-< OOCO CM CO & -M 4J o o o OOO( .CJCJOCJCJ o _0 6 . ** ^> ^> ^ ^, ^>, > fh ^ ^K ^75 ^7? V7\ r75 r7\ J-7\ rR .H . H A . IS. rt . A . n. n: ^/^^/t cJ5 g FUELS A series of proximate analyses and heating values of Canadian coals arranged by provinces, coal fields, mines, etc., is given in the table on pages 388 and 389. The analyses and heating- value determinations were made on samples dried at 212 P., consequently the sum of the volatile matter, fixed carbon, and ash equals 100. Both the moisture and sulphur were separately determined and do not enter in this total. By reason of the analyses, etc. being made on dry samples, the values in the table are higher than if made on air-dried samples and cannot be compared with those given in the table on pages 382 to 385. The samples were collected at the mine either at the working face or from coal being shipped and represent several tons in each case. The following abbreviations PROXIMATE ANALYSES OF ALASKAN COALS (United States Geological Survey) District and Kind of Coal Mois- ture Volatile Matter Fixed Carbon Ash Sul- phur Anthracite Bering River, average of seven analyses 7.88 6.15 78.23 7.74 1.30 Matanuska River 2.55 7.08 84.32 6.05 .57 Semianthracite Bering River, average of eleven 5.80 887 7606 9 27 1 08 Semibituminous Bering River, average of twenty- eight analyses 4.18 14.00 72.42 9.39 1.73 Cape Lisburne, average of three analyses 3.66 17.47 75.95 2.92 .96 Matanuska River, average of six- teen analyses . . . 2.71 20 23 6539 11.60 57 Bituminous Lower Yukon, average of eleven analyses 4.68 31.14 56.62 7.56 .48 Subbituminous, or black lignite Matanuska River, average of four analyses 6.56 3543 49.44 8.57 .37 Koyukuk River 4 47 34 32 48 26 12.95 1 39 40 02 55 55 3 04 2 98 Alaska Peninsula, average of five analyses 234 38 68 49 75 9 22 1 07 Cape Lisburne, average of eleven analyses 9 35 3801 47 19 5 45 35 6 85 36 39 43 38 13 38 54 Port Graham 16 87 37 48 39 12 6.53 .39 Southeast Alaska, average of five analyses Wain wright Inlet . . . 1.97 10 65 37.84 42 99 35.18 42 94 24.23 3 42 .57 62 Colville River 11 50 30 23 30 27 27 90 50 Upper Yukon, Canada, average of thirteen analyses ' 13 08 39 88 39 28 7 72 1 26 Upper Yukon, Circle Province, average of three analyses 10 45 41 81 40 49 7 27 1 30 Upper Yukon, Rampart Province, average of six analyses 11 42 41 15 36 95 1048 .33 Seward Peninsula 24 92 38 15 33 58 3 35 68 Chitistone River. . 1 65 51 50 40 75 6 10 Katchemak Bay, average of six analyses 19 85 40 48 30 99 8 68 35 N en ana River . . 13 02 48 81 32 40 5 77 16 Kodiak Island Unga Island, average of two analy- ses 12.31 10 92 51.48 53 36 33.80 28 25 2.41 7 47 .17 1 36 Tyonck, average of four analyses. . . Chistochina River . . 8.55 15 91 54.20 60 35 30.92 19 46 6.53 4 28 3.38 FUELS 391 are used: L, lump; R, run of mine; B, buckwheat (anthracite); P, pea (anthra- cite); Sa, mine sample; A. Ry. & I. Co., Alberta Railway and Irrigation Co.: B. Mines, Bankhead Mines, Ltd.; C. C. & Ry. Co., Cumberland Coal and Railway Co.; C. P. C. Co., Crowsnest Pass Coal Co.; C. W. C. Co., Canada West Coal Co.; Dom. C. Co., Dominion Coal Co.; E. C. & B. Co., Eureka Coal and Brick Co.; H. C. & C. Co., Hillcrest Coal and Coke Co.; H. M., Hosmer Mines, Ltd.; I. C. & C. Co., International Coal and Coke Co.; I. C. PROXIMATE ANALYSES OF FOREIGN COALS (Various Authorities) Coal Mois- ture Vola- tile Matter Fixed Carbon Ash Sul- phur Argentine, Province of Mendoza Brazil, Rio Grande do Sul Brazil, Pernambuco British Columbia, Crowsnest Pass, 7.67 10.96 1.90 1 09 18.39 26.78 18.82 21 07 31.00 38.82 58.73 7054 42.85 23.44 20.55 7 29 1.21 2.94 37 British Columbia, Comox, average . . . British Columbia, Nanaimo, average . Chili, Straits of Magellan England, Durham, coking average England, South Durham, Brockwell. . England, South Durham, Busty seam . England, Bearspark colliery 1.18 2.12 1.64 .91 1.12 .86 .85 4 84 28.41 34.07 24.85 13.12 22.05 25.24 27.06 34 07 62.91 55.94 69.52 81.54 72.17 68.24 68.97 46.33 7.49 7.93 3.99 4.43 4.66 5.66 3.12 14.76 1.54 .64 .97 .92 1.22 1.30 .78 1.08 6 00 34 00 4304 1696 1 20 ndia Johilla 5 76 33.03 44.22 16.99 .42 fapan, average eight analyses apan Yubari mine 2.62 1.22 42.49 42.43 50.07 51.75 4.82 4.60 .92 .47 1 63 30 14 6072 7 51 .27 apan, Poronai mine, Seam 2 2.59 1 77 36.83 4796 56.32 42 62 4.26 7 65 .60 .16 Mexico, Sabinas Coal Co., Sabinas . . . Mexico, Coahuila Coal Co., Coahuila. New South Wales, Southern Field, .69 .39 97 22.46 19.91 23 10 58.05 64.93 56 26 18.80 14.77 10 67 .86 .46 ^ew South Wales, Western, average. . ^ew South Wales, Northern, average, ^ew South Wales, Killingworth mine . New Zealand, Lake Coleridge 1.87 1.92 1.24 1 80 31.49 35.09 38.82 1 96 52.61 51.08 32.46 84.12 14.03 8.91 27.48 12.12 .63 .54 3.50 sTew Zealand, Millerton Mines New Zealand, Paparoa, Beds 1, 2, 3. . slew Zealand, Paparoa, Beds 4, 5 New Zealand, Xaitongata mines 1.16 1.03 .78 20.06 20.50 16.38 23.55 28.93 74.83 78.78 72.77 44.60 3.51 3.81 2.90 6.41 .29 .48 New Zealand Westport mines 2 60 37 17 5601 4.22 Nova Scotia, Sydney, average 10.60 39.20 56.70 5.10 1.20 Philippines, Compostella, Cebu Philippines Mt. Uling Cebu 7.80 6 30 37.56 35 30 51.96 53 55 2.68 4 45 .40 3 hilippines, average nine analyses, Cebu 1400 31 08 5035 4.58 Philippines Batan 5 82 40 29 52 40 1 49 66 Philippines, Batan 4.53 45.89 46.96 2.62 .39 Philippines Batan 5 62 38 68 54 42 1.36 .14 Philippines, Batan 6.08 40.36 51.24 2.32 .40 Philippines, Batan, average five 13 57 3691 44 92 4 60 Scotland, Lanarkshire splint Pransvaal, Brugspruit Transvaal Bethel 6.86 .80 30 34.42 28.02 41 23 55.53 64.62 52 16 3.19 6.56 631 .70 .86 Trace Transvaal, Springs Victoria, Coal Creek, Bed 2 Victoria Windmill shaft .57 7.00 594 14.10 21.60 33 67 63.00 55.66 55 23 22.00 12.35 5 16 392 FUELS & Ry. Co., Inverness Coal and Railway Co.; I. C. Co., Intercolonial Coal Co.; L. B. C. Co., Lund Breckenridge Coal Co.; Leitch, Leitch Collieries, Ltd.; M. Coal Co., Minudie Coal Co.; No. Atl. Cols., North Atlantic Collieries, Ltd.; N. S. S. & C. Co., Nova Scotia Steel and Coal Co.; N. V. C. & C. Co., Nicola Valley Coal and Coke Co.; P. C. Co., Parkdale Coal Co.; P. C. C. Co., Pacific Coast Coal Co.; P. H., R. Ry. & C. Co., Port Hood, Richmond, Rail- way and Coal Co.; S. C. Co., Strathcona Coal Co.; St. C. Co., Standapd Coal Co.; W. C. Co., Wellington Colliery Co.; W. C. Cols., West Canadian Col- lieries; W. D. Cols. Co., Western Dominion Collieries Co.; W. F. Co., Western Fuel Co.; W. P. & Y. Ry. Co., White Pass and Yukon Railway Co., Ltd. DETERMINATION OF HEATING VALUE OF COAL FROM A PROXIMATE ANALYSIS A very good idea of the calorific power of a coal , from a commercial stand- point at least, may be obtained from a proximate analysis by some simple cal- culations. Of the two methods of doing this, that devised by William Kent and known by his name has a fairly general application. A method devised by Lord and Haas is restricted to a given field, but for the coals within that field it is probably more accurate than Kent's. Kent's Method. According to Kent, a relation exists between the amount of fixed carbon in the combustible portion of a coal (coal ash-and-moisture free, according to the fifth column in the calculation given under the head Proximate Analysis of Coal ante) and its calorific value per pound of combus- tible, which is shown in the following table. These figures are correct within 2% for all coals containing more than 63% of fixed carbon in the combustible, but for coals containing less than 60% fixed carbon or more than 40% volatile matter in the combustible they are liable to an error, in either direction, of about 4%. The greater variation in the coals low in fixed carbon and high in volatile matter is due to the fact that they differ considerably in the percentage of oxygen in the volatile matter. APPROXIMATE HEATING VALUE OF COALS Per Cent, of Fixed Carbon Heating Value per Pound Combustible in Coal Dry tind. Free From Ash B. T. U. Calories 100 14,580 8,100 97 14,940 8,300 94 15,210 8,450 90 15,480 8,600 87 15,660 8,700 80 15,840 8,800 72 15,660 8,700 68 15,480 8,600 ;.V 63 15,120 8,400 60 14,760 8,200 57 14,220 7,900 55 13,860 7,700 53 13,320 7,400 51 12,420 6,900 B T U Method of Lord and Haas. The following formula is based on extensive experiments made at the Ohio State University by Messrs. Lord and Haas and the results calculated by it have been found to agree very closely with those obtained with the Mahler calorimeter. >-^A-5-M) + (5X4.050) 100 A, sulphur 5, and moisture M are expressed as percentages, and K is a constant determined from a number of chemical and calorimetric determinations by the following formula, in which the values substituted are the averages of a number of analyses: K _ B. T. U.- (sulphur X 4,050) 100- (ash + sulphur + moisture) FUELS 393 These gentlemen found that the value of K, which depends on the amount of moisture, ash, and sulphur in the coal, is practically constant for the same coal in the same field, regardless of any local variation in the relative propor- tions of these constituents. The value of K as determined by them for various coals from Ohio, Pennsylvania, and West Virginia is given in the following table. VALUE OF K FOR VARIOUS COALS Coal Value of K Upper Preeport, Ohio and Pennsylvania 15,116 Pittsburg, Pennsylvania -. 15,183 Middle Kittanning (Darlington coal), Pennsylvania 15062 Middle Kittanning (Hocking Valley coal), Ohio. . . 14,265 Thacker, West Virginia 15,410 Pocahontas, West Virginia 15 829 Fairmount, West Virginia 15,675 ILLUSTRATION 1. Lord and Haas' Method. Using coal No. 103 from Poca- hontas, Va., as the sulphur is separately determined in the usual way, the per- centages of ash and moisture must be recalculated, to what they would be if the sulphur were included. This is done by dividing them by (100 +S) -f- 100 = 1.0074, as the coal contains .74% of sulphur. Prom this the adjusted moisture and ash are, respectively, 1.62% and 5.82%. The value of K to be used, 15,829, is taken from the table. Substituting in formula 1: B T U = 15.829X(100-5.82-.74- As the true calorific value is 14,672, the difference is 108 B. T. U., or .736%. Kent's Method. Using the same coal as before, No. 103, from the Poca- hontas field in Virginia, the heating value of which has been determined by calorimeter to be 14,672 B. T. U. per lb., the proximate analysis is: Mois- ture, 1.63%; volatile matter, 17.17%; fixed carbon, 75.34%; and ash, 5.86%; the sum of these four constituents is 100%. The coal dry and free from ash is made up of 75.34-1- (75.34 + 17.17 = 92.51) =81.44% of fixed carbon, and 17.17^7- (75.34 + 17.17 = 92.51) = 18.56% of volatile matter. By interpolating in the second column of the table, the heating value per pound of combustible of a coal dry and free from ash, and containing 81.44% of fixed carbon, is found to be 15,803 B. T. U. As just shown, the total combustible (the sum of the fixed carbon and volatile matter) in the coal is 92.51. Hence, the calorific value of this coal is 15,803 X. 9251 = 14,619 B. T. U. This agrees very closely with the calorimetric value, the difference being but 48 B. T. U., or .361%. ILLUSTRATION 2. Kent's Method. Using coal No. 78, of the table given on pages 382 to 385, from Henryetta, Okla., the heating value of which is 12,620 B. T. U., and which contains by analysis: Moisture, 3.87%; volatile matter, 35.73%; fixed carbon, 50.05%; and ash, 10.35%. The fixed carbon in the coal dry and free from ash is 58.35% and the volatile matter is 41.65%. By interpolating in the second column of the table giving the approximate heating value of coals, the calorific value of a coal per pound of combustible and containing 58.35% of fixed carbon on a dry and ash-free basis, is 14,463 B. T. U. But the total combustible (fixed carbon + volatile matter) in this coal is 50.05+35.73 = 85.78%, hence its heating value is 14,463 X. 8578= 12,406 B. T. U. This differs from the true calorific value by 214 B. T. U., or 1.6%. It will be noted, however, that this coal contains less than 60% of fixed carbon, and is, thence, within the group in which the formula does not apply within 4%. Lord and Haas' Method. Taking the coal just used and recalculating the analysis to include the sulphur, the analysis is: Moisture, 3.80%; ash, 10.15%: and sulphur, 1.95%. The recalculated volatile matter is 35.03%, and fixed carbon 49.07%. This coal is not included in the table of those for which the value of K has been determined. It is possible, however, for illustrative purposes only, to assume a value for this constant. In content of volatile matter this coal is not unlike No. 82 from the Pitts- burg seam, at Ellsworth, Pa., 35.73% as against 34.83%. Using the value of K, 15,183, for the Pittsburg seam, and substituting in formula 1, gives for the calorific value of this coal 12,848 B. T. U. per lb. This is 228 B. T. U., or 1.80%, greater than the true value, 12,620 B. T. U. 394 FUELS In the amount of fixed carbon, 49.07%, this coal is not unlike No. 75, a Hocking coal from Dixie, Ohio, carrying 46.08% of fixed carbon. Using the value of K, 14,265, for Hocking coal, and substituting in the formula, gives the calorific value of coal No. 78 to be 12,076 B. T. U. This is 544 B. T. U., or 4.31% less than the true value. The illustrations show that while this method gives excellent results with those coals for which the value of K has been experimentally determined, it cannot be relied on to give good results where K is unknown. Nor do Messrs. Lord and Haas make any such claim for it. DETERMINATION OF HEATING VALUE OF COAL FROM AN ULTIMATE ANALYSIS Dulong's Formula. The available method of determining the heating value of coal from an ultimate analysis is based on the formula devised by Dulong and known by his name. The amount of heat obtained in the burning of 1 Ib. of coal under theoretically perfect conditions is expressed as follows: Lb. Cal. = 8,080C+34,462(tf-~) +2,2505 in which C, H, O, and 5 are the percentages of the elements the symbols repre- sent and the coefficients are the calories evolved in burning 1 Ib. of carbon, hydrogen, and sulphur, respectively. The figures within the parenthesis (H ) represent the available hydrogen, i. e., the amount of that element over and above that required to combine with the oxygen to form water. American engineers commonly employ the British thermal unit in place of the pound- calorie. However, if calculations are made in pound-calories, they may readily be reduced to British thermal units by multiplying by 1.8. In terms of the British thermal unit, the formula becomes, B. T. U. = 14,544C+62,032.ff +4,0505 In this formula C, H, O, and 5 are the percentages of carbon, hydrogen, oxygen, and sulphur, respectively, as determined by an ultimate analysis, and 14,544, 62,032, and 4,050, are the number of British thermal units evolved in burning 1 Ib. of those of the foregoing elements that are combustible. ILLUSTRATIONS. Using coal No. 103 from Pocahontas, Va., B. T. U. = 14,544X.8314+62,032X(.0458-^|^)+4,050X.0075 = This is within 69 B. T. U., or .470% of the calorimeter value. In the case of coal No. 78, from Henryetta, Okla., B. T. U. = 14,544X.6985+62,028x(.0514- 1 i^p)+4,050X.0199 = which is 73 B. T. U., or .58%, too low. Dulong's formula may be relied on to give results within 2% of the true calorimetrically determined value, and the agreement is generally much closer, as has been shown. It should be remembered that if the more accurate values for the calorific powers of the combustible elements are substituted in the for- mula, the results obtained are lower than those had through the use of the earlier and approximate ones. A comparison of the results obtained in calculating the heating values of coals No. 103 and No. 78, by the different methods available is here given in tabular form. No. 103 No. 78 Method Employed B. T. U. B. T. U. Actual value by calorimeter 14,672 12,620 Dulong's formula 14,603 12,547 Kent's formula 14,619 12,406 Lord and Haas' formula 14,564 Lord and Haas' formula, K for Pittsburg coal, in No. 78 12,848 Lord and Haas' formula, K for Hocking coal, in No. 78 12,076 FUELS PETROLEUM AS FUEL Next to natural gas, petroleum is the ideal fuel, 1 Ib. of it having a heating value about 50% greater than 1 Ib. of average coal. Of the 209,556,048 bbl. produced in the United States in 1910, 24,586,108 bbl. were used for fuel by the railroads along the Pacific coast and in the Southwest, displacing, say, some 7,000,000 T. of coal. If to the consumption of the railroads is added that of steamships, central-station power plants, and other large industrial con- cerns, it is probable that the amount of oil used as fuel in the regions named is equivalent to about 20,000,000 T. of coal. Petroleum is a dark greenish-black to light-brown oil produced by the decomposition of organic matter contained in the rocks, but whether the organic matter is of vegetable or animal origin is undetermined. The oil con- sists of a series of hydrocarbons that may^be distilled off in a series of gradually increasing density as the temperature is increased. The residue, consisting of the least volatile portion, which comnwnly remains as a solid known as the base, affords a means of classifying oils into three groups: paraffin oils, asphalt oils, and qlefin oils. The oils in the first group are those produced in the eastern and middle western states and being limited in production and high in yield of very valu- able light oils (gasoline, kerosene, etc.) are too high in cost to be used as fuel. In the second group come the oils of California and Texas, produced in large quantities and at low cost, and furnishing the vast bulk of the fuel oil used in the West and Southwest. In the third group are the oils of Baku, Russia, on the Caspian Sea, and, except in so far as they possibly displace American coal in foreign markets, are of no especial interest to the mining engineer. Composition of Crude Petroleum. Petroleum in the fo rm in which it issues from the earth is known as crude oil. It usually contains from 83 to 87% of carbon; from 10 to 16% of hydrogen; and small amounts of oxygen, nitrogen, and sulphur. Crude oil contains from less than 1% to over 30% of water. The amount of wa,ter depends largely on the care with which the oil is pumped from the well. The oil from old producing wells commonly contains more water than that from wells newly drilled. In fact, in many districts, the per- centage of water gradually increases during the life of the well, eventually the entire output being salt water. As the amount of water in the crude oil is uncertain and variable and as it separates out if left undisturbed, allowance must be made therefor in providing storage or, as more commonly called, tankage. The accompanying table gives the ultimate analyses of oils from various sources. As stated, the various hydrocarbons composing crude petroleum may be separated by distillation at different temperatures; thus, gasoline is driven off by heating from 140 to 158 P.; a light benzine or naphtha at from 158 to 248 P.; heavier benzines at 248 to 347 P.; kerosene, or ordinary illuminating oil, at 338 P. and upwards; lubricating oils at 482 P. and above; paraffin wax at a higher temperature; leaving a tarry residuum that may be further distilled until nothing but a small quantity of coke remains in the still. If the distillation is stopped after the kerosene has been driven off, the residue may be used for fuel oil. Flash Point and Firing Point. If a sample of fuel oil or of crude oil is placed in an open cup and heat is applied, the oil will begin to vaporize and inflammable gases will be driven off. If, while the heating proceeds, a lighted match is passed at intervals over the surface of the oil and about f in. from it, a point will be reached at which the vapor rising from the oil will ignite and burn with a flicker of blue flame. The temperature of the oil when this flame first becomes apparent is termed the flash point of the oil. If the heating of the sample is continued, the vapors will be given off more rapidly and eventually they will ignite and burn continuously at the surface of the oil when the lighted " match is brought near. The temperature of the oil when the burning becomes continuous is termed the firing point of the oil. The flash point and the firing point of an oil depend on the composition, specific gravity, and source of the oil. As a general rule, the heavier oils have a much higher flash point than the lighter ones and an attempt has been made to use this as a basis for classifying them. A specific giavity of .85 is taken as the basis, oils heavier than this having a flash point above 60 P., and oils lighter than this having a flash point lower than 60 P., although this is very far from always being true. It is obvious that a high flash point is very desirable in a fuel oil in order to avoid danger of explosion. FUELS ULTIMATE ANALYSES OF CRUDE PETROLEUM c U Hydrogen c | 5 1 1 fc I If SB wO Flash Point Degrees Calorific Power per Pound B. T. U. United States California 85.04 11.52 .99 1 2.45 1.40 17,871 California Kentucky 81.52 85.20 11.51 13.36 6.92i l.ll 2 0.55 230 18,667 20,6353 Ohio 83.40 14.70 1.30 0.60 19,580 Ohio 8420 13 10 70 2 .887 19 539 3 Ohio, Mecca Pennsylvania, Franklin 86.30 84.90 13.07 14.10 .632 1.40 .886 20,6603 19,210 Pennsylvania, O i 1 Creek 82 00 14 80 3 20 2 816 20 590 3 Texas, Beaumont . . Texas, Beaumont . . Texas, Beaumont. . Texas 84.60 83.30 86.10 87 15 10.90 12.40 12.30 1233 2.87 3.83 .92 1.63 0.50 1.75 032 .924 .926 .908 180 216" 370 19,060 19,481 19,060 19338 West Virginia 84 30 14 10 1 60 2 841 21 240 West Virginia Foreign Countries Austria, Galicia. . . . Austria, Galicia Borneo 83.20 85.30 82.20 85 70 13.20 12.60 12.10 11 00 3.602 2.102 5.70 2 3 31 .857 .855 .870 20,0523 20,1053 18,416 19 240 Burmah 83 80 12 70 3 50 2 875 19 835 3 Canada, West 81.30 13.40 2.30 2 .857 19,998 3 Canada, Petrolia... China, Fu-li-fu Germany, Hanover Germany, Pechel- bronn 84.50 83.50 80.40 85 70 13.50 12.90 12.70 12 00 2.00 2 3.602 6.902 2 3Q2 .870 .860 .892 892 20,5523 19,9103 19,0793 19 772 3 Germany, Schwab- weiler 8620 13 30 50 2 861 20 794 s Italy, Parma 8400 1340 1 80 2 786 20 436 s Java, Rembang. . . Java, Tjabados. .. Java, Gagor 87.10 83.60 8500 12.00 14.00 11 20 .902 2.402 2 80 2 .923 .827 927 19,7073 20,7003 19 137 3 Roumania Russia, Baku Russia, Baku Russia, Baku 83.00 87.40 86.60 85.30 12.20 12.60 12.30 11.60 4.802 .102 1.102 3.102 .901 .882 .938 .954 19,3503 20,5663 20,1873 19.4043 . Calorific Value of Fuel Oil. The combustible elements in oil are the same as those m coal, namely, carbon and hydrogen, and usually some sulphur. The calorific value per pound may be determined by means of Dulong's for- mula, which is applied exactly as in the case of an ultimate analysis of coal. This formula v/as used to calculate the greater number of the calorific powers given in the accompanying table. From the results of available tests, it is found that the heat of combustion per pound of fuel oil varies from 17,000 to 21,000 B. T. U., California oil averaging about 18,600 B. T. U., and Texas oil some 1,000 B. T. U. higher. At 18,600 B. T. U. per Ib. and assuming an aver- age specific gravity of .885, 1 gal. of oil weighs 7.37 Ib., and will yield 137,082 B- T. U., and a barrel of 42 gal. will weigh 310 Ib. and will yield 5,766,000 B. T. U. Using the same specific gravity and a calorific value of 19,600 B. T. U. per Ib. 1 gal. of oil will develop 144,452 B. T. U.,'and a barrel 6,076,000 B. T. U. rhe theoretical comparative fuel values of coals of different heating powers 1 Includes nitrogen. 2 Oxygen, by difference. Calculated by means of Dulong's formula. FUELS 397 and of fuel oil yielding, respectively, 18,600 and 19,600 B. T. U., per Ib. are given in the following table. This table, however, is of more theoretical than practical interest, as it is based on the assumption that combustion is perfect whether oil or coal is used, and that, in consequence, the efficiency of an oil-burning and of a coal-burning boiler is the same. This is far from the case, as the efficiency of a properly designed oil-burning boiler is the greater. To this must be added the advan- tages outlined, so that only an actual test of the two fuels will determine which is the more economical under a given set of conditions. COMPARATIVE VALUE OF COAL AND OIL AS FUEL At 18,600 B. T. U. per Lb. At 19,600 B. T. U. per Lb. Thermal Value of Pounds Pounds Barrels Pounds Pounds Barrels Different of Coal of Coal of Petro- of Coal of Coal of Petro- Coals B. T. U. Equiva- lent to Equiva- lent to leum Equiva- Equiva- lent to Equiva- lent to leum Equiva- per Pound 1 Lb. of 1 Bbl. of lent to 1 Lb. of 1 Bbl. of lent to Petro- Petro- 1 T. of Petro- Petro- 1 T. of leum leum Coal leum leum Coal 10,000 1.860 577 3.47 1.960 608 3.29 11,000 1.691 524 3.82 1.782 552 3.62 12,000 1.550 481 4.16 1.633 506 3.95 13,000 1.431 444 4.51 1.508 467 4.28 14,000 1.329 412 4.85 1.400 434 4.61 15,000 1.240 384 5.21 1.307 405 4.95 Advantages and Disadvantages of Oil Fuel. Babcock and Wilcox sum- marize the advantages of fuel oil as follows: 1. The cost of handling is much lower, the oil being fed by simple mechani- cal means, resulting in 2. A general labor saving throughout the plant in the elimination of stokers, coal passers, ash handlers, etc. 3. For equal heat value, oil occupies very much less space than coal. This storage space may be at any distance from .the boiler without detriment. 4. Higher efficiencies and capacities are obtainable with oil than with coal. The combustion is more perfect as the excess air is reduced to a minimum; the furnace temperature may be kept practically constant, as the furnace doors need not be opened for cleaning or working fires; smoke may be eliminated with the consequent increased cleanliness of the heating surfaces. 5. The intensity of the fire can be almost instantaneously regulated to meet load fluctuations. 6. Oil, when stored, does not lose in calorific value as does coal, nor are there any difficulties arising from disintegration, such as may be found where" coal is stored. 7. Cleanliness and freedom from dust and ashes in the boiler room with a consequent saving in wear and tear on machinery; little or no damage to surrounding property due to such dust. The disadvantages of oil are: 1. The necessity that the oil have a reasonably high flash point to mini- mize the danger of explosions. 2. City or town ordinances may impose burdensome conditions relative to location and isolation of storage tanks, which in the case of a plant situated in a congested portion of the city, might make the use of this fuel prohibitive. 3. Unless the boilers and furnaces are especially adapted for the use of this fuel, the boiler upkeep cost will be higher than if coal is used. The relative cost of the two fuels per unit of power produced is, of course, the deciding factor in the premises, and this varies so greatly in such short intervals of time, even from day to day, that current quotations of the delivered cost of both fuels must always be used in making calculations of the savings possible when substituting oil for coal, and vice versa. FUELS GASEOUS FUELS Kinds of Gas. The different gases used as fuel are the following, arranged in the order of their heating value: (1) Natural gas, which is obtained from wells in different parts of the world; (2) illuminating gas, or coal gas, which is made either by distilling coal in retorts or by enriching water gas with the volatile matter distilled from cannel coal or with vapors distilled from petro- leum; (3) coke-oven gases, which are mainly those coming from by-product ovens, although occasionally the gases from the beehive ovens are used under boilers; (4) water gas, which is made by blowing steam through a bed of glow- ing anthracite or coke, by the reaction C-f- #20 = CO +2tf; (5) producer gas, which is made by blowing air into burning bituminous coal, in which case the volatile matter, including condensible tarry vapors, is distilled, and the coke is burned to carbon monoxide; producer gas is also made by blowing air into burning anthracite, thus producing carbon monoxide; (6) combined water gas and producer gas, which is made by blowing air mixed with steam into a pro- ducer charged with burning bituminous coal; (7) blast-furnace gas, which is the waste gas coming from the top of a blast furnace, and which contains a certain amount of carbon monoxide available as fuel. The composition and heating value of different gases, as given by H. A. Humphrey in the Proceedings of the Institution of Civil Engineers of Great Britain, are shown in the following table. ANALYSES AND HEATING VALUES OF VARIOUS GASES Constituent Gases II I S& P. BO. N*3 The great variation in the composition of natural gas from different fields is shown in the table on page 399. Assuming a calorific value of 1,000 B. T. U. per cu. ft., 24,000 cu. ft. of gas will yield as much heat as 1 T. of coal rated at 12,000 B. T. U. per lb. To displace 1 T. of high-grade Pocahontas or New River coal rated at, say, 14,750 B. T. U. per lb., will require 29,500 cu. ft. of gas. The number of cubic feet of gas required to displace 1 T. of coal when the calorific powers of each are known, may be found by dividing twice the calorific power of the coal per pound by the ratio the calorific power of the gas bears to 1,000 B. T. U. EXAMPLE. (a) How many thousand cubic feet of gas having a calorific power of 925 B. T. U. per cu. ft., will be required to displace 1 T. of coal rated at 13,965 B. T. U. per lb.? (b) How many cubic feet will be required if the heating value of the gas is 1,155 B. T. U. per lb.? *Calculated. fN. W. Lord. FUELS 401 SOLUTION. (a) It is assumed that the efficiency of the boiler is the same regardless of the fuel used. 13 ' 9 6 5 _ X2 = 30.195 cu. ft. ,VAU - = 24,181 cu. ft. It is possible, also, to deduce from this that 1,000 cu. ft. of the first gas = 2,000-^-30.195 = 66.23 Ib. of the coal, and 1,000 cu. ft. of the second gas = 2,000-7-24.181 = 82.71 Ib. of the coal. Likewise, 1 Ib. of the coal is equal to 1,000 -=-66.23 = 15.09 cu. ft. of the first gas, and is equal to l.OOO-r-82.71 = 12.10 cu. ft. of the second gas. In the matter of natural gas in the Pittsburg, Pa., district, a committee of the Western Society of Engineers report that 1 Ib. of good coal is equal to 7| cu. ft. of natural gas. When burned with just enough air, its temperature of combustion is 4.200 F. The Westinghouse Air Brake Company found from experiment that 1 Ib. of Youghiogheny coal is equal 12 \ cu. ft. of natural gas, or 1,000 cu. ft. of natural gas is equal 81.6 Ib. of coal. Indiana natural gas gives 1,000,000 B. T. U. per 1,000 cu. ft., and weighs .045 Ib. per cu. ft. Natural gas, when used for steam raising, is commonly under a pressure of about 8 oz. and is fired through a large number of small burners to prevent what is known as lancing, or the issuing of the flame in a long jet similar in appearance and largely in action to that of a blow-pipe. By-Product Gas. By-product gas, so called, is given off in large amount in connection with the numerous by-product processes of coking. When the coking plant is situated at a steel works, the gas is used for the generation of steam; if situated in or near a city, the gas is enriched and used for illuminating and general fuel purposes, as is done at the plant of the New England Gas and Coke Company at Everett, near Boston, Mass. In 1910 there were 4,078 by-product ovens in the United States, of which all but 27 were in blast. They consumed 9,529,042 T. of coal and produced 7,138,734 T. of coke, an average yield of 74.9%. A certain amount of the gas given off by the coking coal is required to furnish the heat demanded by the process; the gas not so used, the surplus or available gas, amounted, in 1910, to 27,692,858,000 cu. ft., valued at $3,017,908, or about 11 c. per 1,000 cu. ft. The production appears to be, from these statistics, at the rate of 2,900 cu. ft. per T. of coal charged, or 3,880 cu. ft. per T. of coke drawn. These figures are approximate and to be used with caution because at a small number of plants no attempt was made to save the gas, and at another, the yield of gas had to be estimated. The amount of gas available depends on so many factors that it is impossible to predicate just how much and what grade of gas a given coal will yield. Obviously, the amount of gas available from coking 1 T. of high-volatile Con- nellsville coal is much greater than that to be had from a lean semibituminous coal. The composition of the gas will vary with the composition of the coal and with the process employed in coking. The gas will also depend, in a very great measure, on whether the ovens are designed primarily for coke making, as at a steel or iron plant, or whether intended for the manufacture of illuminat- ing gas and the recovery of by-products (in this case, the coke being a by- product), as at Everett, near Boston. In regard to the yield of gas per ton of coal charged, the 280 Koppers regen- erative ovens at Joliet, 111., when charged with a mixture of 80% Pocahontas and 20% high -volatile coal, yielded 84% of the coal charged as coke and 10,000 cu. ft. of gas per T., of which rather more than 5,000 cu. ft. was surplus and available as fuel. The same oven, operating in Germany on a coal not dissimilar to the Connellsville, Pa., yields between 5,000 and 6,000 cu. ft. of available gas per T. Mr. P. E. Lucas, superintendent of the coke-oven depart- ment of the Dominion Iron and Steel Co., Sydney, N. S., estimates the average yield of surplus gas from average coal in by-product ovens as 5,000 cu. ft. per T. of coal charged, and that this gas has a fuel value of from 450 to 500 B. T. U. per cu. ft. At Mulheim-on-the-Ruhr, Germany, a plant of 50 Koppers ovens supplies that city and Barmen, 40 mi. distant, with gas; these ovens take 8 to 10 T. of coal at a cha-ge. The time of coking is 24 hr. but only the richer portion of the gas, that evolved from the second to the twelfth hour, which is about 50% of the yield, is distributed. During these 10 hr., each oven produces 70,600 cu. ft. of gas of a calorific value well over 600 B. T. U. per cu. ft., with the average composition: COt, 1.2%; CO, 6.8%; H, 49.5%; CHt, 38.3%; and N, 4.2%. Mr. Edwin A. Moore, estimates that a plant of 100 United-Otto ovens consuming 750 T. of coal will produce 3,472,000 cu. ft. 402 FUELS of available gas, or at the rate of 4,630 cu. ft. of gas per T. of coal charged. Mr. Moore calls attention to the fact that the gases given off during the early portion of the coking process (first 10 hr.) have a fuel value of 650 B. T. U. per cu. ft., and during the latter period, but 525 B. T. U. It would appear that the average coal will yield about 4,500 cu. ft. of available gas per T., and that the gas has a heating value of some 500 B. T. U. per cu. ft.; on which basis the gas has about 8.5% of the heating value of the coal from which it is made, assuming the latter to be rated at around 13,000 B. T. U. per Ib. On the basis of containing 500 B. T. U. per cu. ft., the 27,692,858,000 cu. ft. of by-product gas marketed in 1910 displaced about 580,000 T. of coal with a fuel value of 12,000 B. T. U. per Ib. As this gas is highly charged with moisture, arrangements must be made for getting rid of the condensed water. Further, as the gas carries large amounts of tar and heavy hydrocarbons that clog the burners, arrangements must be made whereby they may be cleaned out by blowing steam through them. Coke-Oven Gas. Beehive coke-oven gases are used at numerous mines for the generation of the necessary steam for operating the power plant con- nected therewith. As these gases do not contain any combustible portion, their value lies in their sensible heat. Ihe total horsepower available may be obtained from the formula, HP = in which W= weight of gases passing per hour; T ' T = temperature of gases entering boiler; t = temperature of gases leaving boiler; s = specific heat of gases. As the temperature of the gases entering the boiler is rarely as great as 2,000 F., and as with coal firing the furnace temperature ranges from 2,500 to 3,000, the heating surface first passed over will not absorb as much heat in the waste-heat boilers, and, consequently, the heating surface per boiler horsepower should be increased. From 12 to 15 ft. in water-tube boilers is about right, and from 15 to 20 ft. in return tubular and shell boilers. In a series of tests with a high-class water-tube boiler, the following results were obtained with the waste heat from the coke ovens: Temperature of the gases entering the boiler, 1,720 F.; temperature of gases leaving the boiler, 650 F.; boiler heating surface, 1,611 sq. ft.; water evaporated per hour from and at 212 F., mean result, 6,465 Ib.; water evaporated from and at 212 per oven per hour, 294 Ib.; water evaporated from and at 212 per Ib. of coal coked, 1.7 Ib.; water evaporated from and at 212 per sq. ft. of heating surface, 4 Ib. At the Sydney Mines of the Nova Scotia Steel and Coal Company, the waste heat from coke ovens of the Bauer type is used in the generation of steam. In referring to a test run made upon a single boiler, Mr. Thomas J. Brown, the superintendent, obtained these results: Average horsepower per hour, 331; maximum horsepower per hour, 436; minimum horsepower per hour, 179; evaporation from and at 212 per Ib. of coal charged into the ovens, 1.18 Ib. of water; coal charged into the ovens per boiler horsepower, 29.23 Ib. Mr. Brown further states, that the boilers have 3,140 sq. ft. of heating surface, with a flue temperature at the rear of the boilers of between 600 and 700, and that the proportion of about 9.5 sq. ft. of heating surface per horsepower developed seems to be about right for this class of fuel. At Marianna, Pa., 2,000 H. P. are developed from a battery of 75 beehive ovens at a cost of $2.50 per da. as opposed to a cost of $63.50 if coal were used. At the Stag Canon Mines, Dawson, N. Mex., 2,400 H. P. are developed from the waste gases of 218 beehive ovens, the gases being delivered under the boilers at temperatures ranging from 1,800 F. to 2,600 F. and leaving the stack at from 600 to 1,150 F. Mr. R. D. Martin, referring to the waste heat ovens in use at Agujita and Lampacitos, Coahuila, Mex., estimates that each oven is capable of developing 12 boiler H. P. from a coal containing, volatile matter, 21.1%; fixed carbon, 67.4%; and ash, 11.5%. Here the temperature in the firebox, as determined with Saeger cones, was as high as 2,600 F. Mr. Howard N. Eavenson, in connection with the Continental Coke Co., No. 1 plant, estimates that the waste heat from 6 T. of coal charged into a coke oven will yield as many boiler horsepower as 1 T. of coal directly fired. Coal Gas. Coal gas, frequently called illuminating gas from the use to which it is ordinarily put, is made by heating bituminous coal high in volatile matter in fireclay retorts of a semielliptic cross-section. The retorts are about FUELS 403 15 in. high by 26 in. wide inside, and 9 to 10 ft. long if single-ended, or 18 to 20 ft. long if double-ended. The retort walls are about 4 in. thick and each retort is connected with a pipe that allows the gases to escape as fast as formed. After passing through various devices to remove the ammonia, tar, and sulphur, the gas passes into a gas holder and is ready for distribution. Analyses of typical gas coals from the Pittsburg, Pa., field are given in the following table. ANALYSES OF GAS COALS Constituents Westmoreland Coal Company Pennsylvania Gas Coal Company South Side Mine Foster Mine Larri- mer No. 2 Irwin No. 1 Irwin Sewick- ley Water Volatile matter. . . . Fixed carbon Sulphur Ash 1.410 37.655 54.439 .636 5.860 1.310 37.100 55.004 .636 5.950 1.560 39.185 54.352 .643 4.260 1.78 35.36 59.29 .68 2.89 1.280 38.105 54.383 .792 5.440 1.490 37.153 58.193 .658 2.506 Total 100.000 100.000 100.000 100.00 100.000 100.000 Under ordinary conditions 1 T. of such coal should produce about 10,000 cu. ft. of gas of 17 c. p., 1,400 Ib. of coke, 12 gal. of tar, and 4 Ib. of ammonia. The following may be considered as the average composition of purified coal gas: Per Cent. Hydrocarbon vapors .6 Heavy hydrocarbons 4.4 Carbon dioxide, COz 3.4 Carbon monoxide. CO 10.1 Marsh gas, CH\ 30.6 Oxygen, O 3 Hydrogen, H 45.9 Nitrogen, N 4.7 Total 100.0 The use of illuminating gas as fuel for steam-raising is limited by its cost which, while sometimes as low as 80 c. per 1,000 cu. ft., is usually about $1. A certain amount is used directly in small gas engines in the larger cities, but the larger amount is used for illumination or in cooking ranges, domestic heating stoves, and the like. Coal gas made from gas coals in retorts is being largely displaced by water gas. Water Gas. Water gas contains the same combustible constituents as coal gas but not in the same proportions. ^ It is made commercially by the contact of steam with incandescent carbon, in the form of anthracite or coke, which decomposes the steam separating the hydrogen from the oxygen. The oxygen takes up carbon from the coal or coke and forms carbon monoxide, along with a small amount of carbon dioxide. The resultant gases therefore are mainly hydrogen and carbon monoxide mechanically mixed together. This is what is called blue, or uncarbureted, water gas. It burns with a non-luminous flame and is consequently useless for lighting purposes, except in incandescent lamps of the Welsbach type. In actual practice, this water gas is always enriched with oil gas, which furrishes the hydrocarbons necessary to make a luminous flame. The oil gas was made separately in many of the older forms of ap- paratus, but it is now commonly produced in the same apparatus in which the water gas is made. The only impurity that must be removed from water gas is hydrogen sulphide, which is formed from the sulphur that is always present in varying amounts in the coal or coke and sometimes in the oil. The hydrogen sulphide 404 FUELS is removed by purification with lime or iron oxide in the same way that the purification of coal gas is accomplished. Carbon dioxide, which is formed either by imperfect contact of the steam with the incandescent carbon, or because the temperature of the carbon is too low, is not a dangerous impurity, but is merely an inert gas incapable of com- bustion. It, however, absorbs heat when the gas is burned, and is conse- quently injurious to the heating and lighting power. It can be removed by purification with lime, but this is not necessary if the generating apparatus is handled properly, as the quantity made will be very small. No ammonia is produced. The following is a volumetric analysis of purified water gas: Per Cent. Hydrocarbon vapors Heavy hydrocarbons Carbon dioxide, COz . . Carbon monoxide, CO Marsh gas, CHt Oxygen, O Hydrogen, H Nitrogen, N Total.., 1.2 12.6 3.0 28.0 20.2 4 31.4 3.2 . 100.0 Water gas requires from 30 to 40 Ib. of coal or coke per 1,000 cu. ft. of gas made, and from 4 to 5 gal. of oil, depending on the candlepower required. Usually between 5 and 6 c. p. is obtained from each gallon of oil used. The specific gravity of 24 c. p. water gas is about .625, air being taken as unity. Pure uncarbureted water gas has no perceptible odor, but the carbureted gas has an odor fully as strong as coal gas. This is mainly due to the hydro- carbons from the oil that is used for enriching. It should be noted that these hydrocarbons are not added if the gas is to be used for heating or in gas engines. Producer Gas. Producer gas is made in a cylindrical riveted shell of boiler plate, lined with firebrick. A thick bed of fuel is maintained in the bottom of the producer and through this is passed a moderate supply of air, with or without water vapor or steam. By properly regulating the air supply, a partial or incomplete combustion of the fuel is maintained, resulting in the gradual consumption of all the combustible matter. The coke, instead of remaining as a by-product, as in the manufacture of coal gas or in by-product or retort coke ovens, is all consumed in making the gas. When dry air alone is forced through the fire, the resulting gas is known as air gas and is the true producer gas; when the air is mixed with steam or water vapor the resulting gas is called mixed gas, and is frequently made in producers; and when air is not used at all and steam alone is forced through the fire, the product is called water gas as previously explained. The quantity of producer gas derivable from 1 T. of fuel will vary according to the fuel used, the type of producer plant, and the method of operating. The United States Geological Survey, at its Fuel Testing Plant at the Louisiana Purchase Exposition, held in St. Louis, in 1904, made an exhaustive series of tests of American coals used in gas producers, and from its reports the follow- ing tables, etc., are taken. QUANTITY OF GAS PRODUCED PER POUND OF FUEL IN AN UP-DRAFT PRESSURE PRODUCER Fuel Maximum Minimum Average As Fired Cubic Feet Dry Cubic Feet As Fired Cubic Feet Dry Cubic Feet As Fired Cubic Feet Dry Cubic Feet Bituminous coal . . . Lignite . . . 100.8 45.9 100.3 52.8 37.0 26.1 40.9 38.8 60.5 35.8 30.3 64.7 45.7 38.3 Peat FUELS 405 The yield of gas, in cubic feet per pound of dry fuel, which may be expected in the up-draft producer from various fuels is, roughly, as follows: Coke or charcoal, 90; anthracite, 75; bituminous coal, 65; lignite, 46; and peat, 38. On the basis of the Survey's tests the yield of gas and the heat value of the gas per ton of fuel as fired are approximately as in the table here given. YIELD AND HEAT VALUE OF GAS PER TON OF FUEL AS FIRED IN AN UP-DRAFT PRESSURE PRODUCER Kind of Fuel Cubic Feet of Gas per Ton of Fuel as Fired British Thermal Units in Gas, per Cubic Foot British Thermal Units in Gas, per Ton of Fuel as Fired Coke or charcoal 170,000 140 23,800,000 Anthracite Bituminous coal 140,000 120000 135 152 19,000,000 18300000 Lignite Peat 72,000 60000 158 175 11,400,000 10 000,000 It will be noted from this table that while the inferior fuels yield less gas per ton, as might be expected, the heating value of the gas, in British thermal units per cubic foot, is greater than in gas made from high-class coals. Gas Producers. There are three general types of gas producer in use. In the suction type, the drawing of the air and steam through the fire and, con- sequently, the generation of the gas, is accomplished by the suction in the engine cylinder in which the gas is used. While the gases are scrubbed, etc., to get rid of the tar that otherwise would clog the cylinders, the absence of storage tanks for the gas and the fact that the suction of the engine causes the operation of the producer, renders absolute separation of the tar difficult if not impossible. Hence, only low volatile coals are adapted to use in this type of producer, and because the price of such coals is always high, suction plants, though numerous, are of comparatively small power, few exceeding 300 H. P. each, and most of them not exceeding 100 H. P. The up-draft pressure producer is the common American type in which the gas is developed under a slight pressure due to the introduction of the air and steam blasts, and the gas is stored in holders until required by the engine. As the generation of the gas is independent of the suction stroke of the engine, tar and other impurities may be removed by suitable devices and hence the use of bituminous coal, lignite, and peat is possible. This form of producer is offered in many types, some of which are without gas holders and are proving eminently satisfactory. If the holder is omitted, automatic devices must be introduced for controlling the pressure and the supply of gas to the engine. TYPICAL ANALYSES BY VOLUME OF PRODUCER GAS From Bituminous From Lignite From Peat Coal Per Cent. Per Cent. Per Cent. U. D. D. D. U. D. D. D. U. D. D. D. Carbon dioxide, COz 9.84 6.22 10.55 11.87 12.40 10.94 .04 .13 .16 .01 .41 Ethylene, CiH* .18 .01 .17 .40 .06 Carbon monoxide, CO. . . . 18.28 21.05 18.72 16.01 21.00 16.91 Hydrogen, Hz 12.90 12.01 13.74 14.66 18.50 10.19 Methane, CH* 3.12 .49 3.44 .98 2.20 .66 Nitrogen, Nz 55.64 60.09 53.22 56.37 45.50 60.83 406 BOILERS In both the foregoing types of producer, the extraction of the tar removes a large part of the heat value of the gas. If the tar can be sold at a good price this may not make much difference, but where the tar is thrown away the loss is sufficient to warrant the attempt to devise some means of converting this tar into gas of suitable quality for engine use. To this end down-draft producers are coming into general use and in them the gases are drawn down through the bed of coal and the tar is thereby decomposed into fixed, combustible gases. Typical analyses of gases made from the same fuels in the up-draft (U. D). and down-draft (D. D.) producer, the percentages being by volume, are given in the preceding table. In the matter of steam raising it is questionable if better results are obtained by using the gas made from the coal than by firing the coal directly under the boilers, especially in the case of good grades of coal from subbituminous to anthracite, but many fuels, notably peat and some of the true lignites, that give indifferent results when fired directly under a steam boiler, give most excellent results when fired as gas. Further, almost any material containing carbon will yield fuel gas in the producer, even bituminous shale, saw-dust, wood pulp, cornstalks, and the like. It is practically impossible to predicate the yield of gas and the quality thereof of a coal from its analysis. Tests in the various types of producers are required for this purpose. Strictly speaking, the gaseous fuels previously described are all producer gases, except natural gas, coal gas (illuminating gas), and the waste heat gases from beehive coke ovens. These various producer gases are not commonly used for steam raising under boilers, but are a direct source of power in internal combustion engines. It must be noted that as carbon monoxide is one of the most important heat-producing constituents of all these gases, extreme caution must be observed in inhaling them owing to their highly poisonous nature. BOILERS STEAM PROPERTIES OF STEAM Saturated Steam. If water is put in a closed vessel and heat is applied until boiling occurs and steam is given off, the pressure and the temperature of the steam will be the same as those of the water. The steam thus produced is known as saturated steam; that is, saturated steam is steam whose temperature is the same as that of boiling water subjected to the same pressure. Its nature is such that any loss of heat will cause some of the steam to condense, provided the pressure is not changed. Saturated steam that carries no water particles with it is called dry saturated steam; if it contains moisture it is called wet steam. At every different pressure, saturated steam has certain definite values for the temperature, the weight per cubic foot, the heat per pound, and so on. These various values, collected and arranged in order, form the table of the Properties of Saturated Steam, more commonly termed the Steam Table, which is given on the following pages. The various properties of steam, with their symbols, as given in the Steam Table, are as follows: The temperature, t, of the steam, which is the boiling point of the water from which the steam is formed. The heat of the liquid, q, which is the number of British thermal units required to raise the temperature of 1 Ib. of water from 32 F. to the boiling point corre- sponding to the given pressure. The latent heat of vaporization, r, often termed the latent heat, which is the number of British thermal units required to change 1 Ib. of water at the boiling point into steam at the same temperature. The total heat of vaporization, H, often termed the total heat, which is the number of British thermal units required to raise 1 Ib. of water from 32 F. to the boiling point for any given pressure and to change it into steam at that pressure. It is the sum of the heat of the liquid and the latent heat. The specific volume, V, which is the volume, in cubic feet, of 1 Ib. of steam at the given pressure. The density, w, which is the weight, in pounds, of 1 cu. ft. of steam at the given pressure. It is the reciprocal of the specific volume. BOILERS PROPERTIES OF SATURATED STEAM 407 p t q H r V w 1 101.99 70.0 1,113.1 1,043.0 334.6 .00299 2 126.27 94.4 1,120.5 1,026.1 173.6 .00576 3 141.62 109.8 1,125.1 1,015.3 118.4 .00844 4 153.09 121.4 1,128.6 1,007.2 90.31 .01107 5 162.34 130.7 1,131.5 1,000.8 73.22 .01366 6 170.14 138.6 1,133.8 995.2 61.67 .01622 7 176.90 145.4 1,135.9 990.5 53.37 .01874 8 182.92 151.5 1,137.7 986.2 47.07 .02125 9 188.33 156.9 1,139.4 982.5 42.13 .02374 10 193.25 161.9 1,140.9 979.0 38.16 .02621 11 197.78 166.5 1,142.3 975.8 34.88 .02866 12 201.98 170.7 1,143.6 972.9 32.14 .03111 13 205.89 174.6 1,144.7 970.1 29.82 .03355 14 209.57 178.3 1,145.8 967.5 27.79 .03600 14.7 212.0 180.8 1,146.6 965.8 26.60 .03760 16 216.32 185.1 1,147.9 962.8 24.59 .04067 18 222.40 191.3 1,149.8 958.5 22.00 .04547 20 227.95 196.9 1,151.5 954.6 19.91 .05023 22 233.06 202.0 1,153.0 951.0 18.20 .05495 24 237.79 206.8 1,154.4 947.6 16.76 .05966 26 242.21 211.2 1,155.8 944.6 15.55 .06432 28 246.36 215.4 1.157.1 941.7 14.49 .06899 30 , 250.27 219.4 1,158.3 938.9 13.59 .07360 32 253.98 223.1 1,159.4 936.3 12.78 .07820 34 257.50 226.7 1,160.4 933.7 12.07 .08280 36 260.85 230.0 1,161.5 931.5 11.45 .08736 38 264.06 233.3 1,162.5 929.2 10.88 .09191 40 267.13 236.4 1,163.4 927.0 10.37 .09644 42 270.08 239.3 1,164.3 925.0 ' 9.906 .1009 44 272.91 242.2 1,165.2 923.0 9.484 .1054 46 275.65 245.0 1,166.0 921.0 9.097 .1099 48 278.30 247.6 1,166.8 919.2 8.740 .1144 50 280.85 250.2 1,167.6 917.4 8.414 .1188 52 283.32 252.7 1,168.4 915.7 8.110 .1233 54 285.72 255.1 1,169.1 914.0 7.829 .1277 56 288.05 257.5 1,169.8 912.3 7.568 .1321 58 290.31 259.7 1,170.5 910.8 7.323 .1366 60 292.51 261.9 1,171.2 909.3 7.096 .1409 62 294.65 264.1 1,171.8 907.7 6.882 .1453 64 296.74 266.2 1,172.4 906.2 6.680 .1497 66 298.78 268.3 1,173.0 904.7 6.490 .1541 68 300.76 270.3 1,173.6 903.3 6.314 .1584 70 302.71 272.2 1,174.3 902.1 6.144 .1628 72 304.61 274.1 1,174.9 900.8 5.984 .1671 74 306.46 276.0 1,175.4 899.4 5.834 .1714 76 308.28 277.8 1,176.0 898.2 5.691 .1757 78 310.06 279.6 1,176.5 896.9 5.554 .1801 80 311.80 281.4 1,177.0 895.6 5.425 .1843 82 313.51 283.2 1,177.6 894.4 5.301 .1886 85 316.02 285.8 1,178.3 892.5 5.125 .1951 90 320.04 290.0 1,179.6 889.6 4.858 .2058 95 323.89 294.0 1,180.7 886.7 4.619 .2165 100 327.58 297.9 1,181.9 884.0 4.403 .2271 105 331.13 301.6 1,182.9 881.3 4.206 .2378 110 334.56 305.2 1,184.0 878.8 4.026 .2484 115 337.86 308.7 1,185.0 876.3 3.862 .2589 120 341.05 312.0 1,186.0 874.0 3.711 .2695 125 344.13 315.2 1,186.9 871.7 3.572 .2800 130 347.12 318.4 1,187.8 869.4 3.444 .2904 135 350.03 321.4 1,188.7 867.3 3.323 .3009 140 352.85 324.4 1,189.5 865.1 3.212 .3113 408 BOILERS TABLE (Continued) p / Q H r V w 145 355.59 327.2 1,190.4 863.2 3.107 .3218 150 358.26 330.0 ,191.2 861.2 3.011 .3321 155 360.86 332.7 ,192.0 859.3 2.919 .3426 160 363.40 335.4 ,192.8 857.4 2.833 .3530 165 365.88 338.0 ,193.6 855.6 2.751 .3635 170 368.29 340.5 ,194.3 853.8 2,676 .3737 175 370.65 343.0 ,195.0 852.0 2.603 .3841 180 372.97 345.4 ,195.7 850.3 2.535 .3945 185 375.23 347.8 ,196.4 848.6 2.470 .4049 190 377.44 350.1 ,197.1 847.0 2.408 .4153 195 379.61 352.4 ,197.7 845.3 2.349 .4257 200 381.73 354.6 ,198.4 843.8 2.294 .4359 205 383.82 356.8 ,199.0 842.2 2.241 .4461 210 385.87 358.9 ,199.6 840.7 2.190 .4565 215 387.88 361.0 ,200.2 839.2 2.142 .4669 220 389.84 363.0 ,200.8 837.8 2.096 .4772 225 391.79 365.1 . ,201.4 836.3 2.051 .4876 230 393.69 367.1 ,202.0 834.9 2.009 .4979 235 395.56 369.0 ,202.6 833.6 1.968 .5082 240 397.41 371.0 ,203.2 832.2 1.928 .5186 250 400.99 374.7 ,204.2 829.5 1.854 .5393 260 404.47 378.4 1,205.3 826.9 1.785 .5601 275 409.50 383.6 1,206.8 823.2 1.691 .5913 300 417.42 391.9 1,209.3 817.4 1.554 .644 325 424.82 399.6 1,211.5 811.9 1.437 .696 The pressures, p, given in the first column are absolute pressures. The pressure registered by the gauge on the boiler is the gauge pressure, or the pressure of the steam above that of the atmosphere. The pressure of the atmosphere at sea level, with the barometer at about 30 in., is approximately 14.7 Ib. per sq. in. Therefore, the absolute pressure at sea level is equal to the gauge pressure plus 14.7. In using the Steam Table, the atmospheric pressure, 14.7 Ib. per sq. in., must always be added to the gauge pressure. Use of Steam Table. For any absolute pressure p given in the first column of the Steam Table, the corresponding temperature t, total heat H, or other property is found in the same horizontal line, under the proper column heading ; but if the pressure lies between two of the values given in the first column, the corresponding temperature, total heat, etc. must be found by interpolation, as illustrated in the following examples: EXAMPLE 1. Find the temperature corresponding to a pressure of 147 Ib. per sq. in., absolute. SOLUTION. Referring to the Steam Table, for p = 150 Ib., * = 358.26 and for p = 145 Ib., t = 355.59 Difference, 5 Ib., 2.67 Difference for 1 Ib. difference of pressure is 2.67 -^ 5 = .534. 147 Ib. - 145 Ib. = 2 Ib., the given difference of pressure; and for this, the difference in temperature is 2X. 534= 1.068 or 1.07, taking two decimal places. Hence, the increase of 2 Ib. from 145 Ib. -to 147 Ib. is accompanied by an increase in temperature of 1.07. Therefore, adding the increase 1.07 to the tempera- ture 355.59 corresponding to 145 Ib., the temperature for 147 Ib. is 355.59 + 1.07 = 356.66. EXAMPLE 2. The pressure in a steam boiler as shown by the gauge is 87 Ib. per sq. in. What is the temperature of the steam? SOLUTION. The absolute pressure is 87+14.7 = 101.7 Ib. per sq. in. This ssure, in the Steam Table, lies between the values 100 and 105. pressure for = 1051b., * = 331.13 for p = 100 Ib.. * = 327.58 Difference, 5 Ib., 3.55 BOILERS 409 For 1 Ib. change of pressure, the difference in temperature is 3.55 -i-5 = .71. From 100 Ib. to 101.7 Ib., the change of pressure is 1.7 Ib., and the corresponding change of temperature is .71 X 1.7 = 1.207, or 1.21 as the values in the Steam Table contain but two decimal places. For 101.7 Ib., therefore, the temperature is 327.58+ 1.21 = 328.79. EXAMPLE 3. What is the pressure of steam at a temperature of 285 P.? SOLUTION. From the Steam Table, for t = 285.72, p = 54 Ib. for t = 283.32, p = 52 Ib. Difference, 2.40, 2 Ib. From t = 283.32 to t = 285, the increase of temperature is 1.68. Now, as an increase of temperature of 2.40 gives an increase of pressure of 2 Ib., the increase of 1.68 must give an increase of pressure of ^|X2 Ib.- 1.4 Ib, Hence, the required pressure is 52 lb. + 1.4 lb. = 53.4 Ib. EXAMPLE 4. Find, from the Steam Table, the total heat of 1 Ib. of satu- rated steam at a pressure of 63 Ib. per sq. in., gauge. SOLUTION. The absolute pressure is 63 + 14.7 = 77.7 Ib. per sq. in. From the Steam Table, for = 78 Ib., # = 1,176.5 B. T. U. for = 76 Ib., #=1. 176.0 B. T. U. Difference, 2 Ib., .5 B. T. U. Difference, 1 Ib., .25 B. T. U. The difference between the given pressure and 76 Ib. is 77.7 76 = 1.7 Ib. For a difference of 1.7 Ib., the change of total heat is 1.7 X. 25 = .425 B. T. U. Hence, for 77.7 Ib., H = l,176.0+.425 = 1,176.425, say 1,176.4 B. T. U. EXAMPLE 5. Find the volume occupied by 14 Ib. of steam at 30 Ib. gauge pressure. SOLUTION. Absolute pressure = 30 +14.7 = 44.7 Ib. per sq in. From the Steam Table, for = 44 Ib., V = 9.484 cu. ft.* for p = 46 Ib. , V = 9.Q97cu. ft. Difference, 2 Ib., .387 cu. ft. The difference for 1 Ib. is .387 + 2 = . 1935. 44.7 - 44 = .7 Ib. actual difference in pressure. .1935X .7 = .135 difference in volume. As the pressure increases, the volume decreases; and to obtain the volume at 44.7 Ib., it is necessary to subtract the difference .135 from the volume at 44 Ib.; thus, for = 44.7, V = 9.484 -.135 = 9.349 cu. ft. The volume of 14 Ib. is 14X9.349 cu. ft. = 130.89 cu. ft. EXAMPLE 6. Find the weight of 40 cu. ft. of steam at a temperature of 254 F. SOLUTION. From the Steam Table, the weight w of 1 cu. ft. of steam at 253.98 is .07820 Ib. 254 -253.98 = .02. Neglecting the .02, the weight of 40 cu. ft. is therefore .07820X40 = 3.128 Ib. EXAMPLE 7. How many pounds of steam at 64 Ib. pressure, absolute, are required to raise the temperature of 300 Ib. of water from 40 to 130 F., the water and steam being mixed together? SOLUTION. The number of heat units required to raise 1 Ib. from 40 to 130 is 130 -40 = 90 B. T. U. Actually, a little more than 90 would be required but the above is near enough for all practical purposes. Then, to raise 300 Ib. from 40 to 130 requires 90X300 = 27,000 B. T. U. This quan- tity of heat must necessarily come from the steam. Now, 1 Ib. of steam at 64 Ib. pressure gives up, in condensing, its latent heat of vaporization, or 906.2 B. T. U.; but, in additipn to its latent heat, each pound of steamo O t^ c< oo i-^ co oo o; ; i-; * (NOOi-ilNO'* CC 00 Tf< CO o5 ^> to Sfi\ M ^3 W isfc J^^ M & 03 8,-s m a) g & & *rl ^ || ga rt G 1 ^ gvM ft O tk r 1 F |.3 F 1 O PCi F I 3 20 1.2 60 3.6 110 6.6 190 11.4 400 24.0 25 1.5 65 3.9 120 7.2 200 12.0 450 27.0 30 1.8 70 4.2 130 7.8 225 13.5 500 30.0 35 2.1 75 4.5 140 8.4 250 15.0 600 36.0 40 2.4 80 4.8 150 9.0 275 16.5 700 42.0 45 2.7 85 5.1 160 9.6 300 18.0 800 48.0 50 3.0 90 5.4 170 10.2 325 19.5 900 54.0 55 3.3 100 6.0 180 10.8 350 21.0 1,000 60.0 NOTE. A. S. M. E. standard of 30 lb., or 3.6 gal., per H. P. per hr., evapo- rated from 100 F., to 70 lb. steam pressure per square inch. Location of Injector. An injector must always be placed in the position recommended by the maker. There must always be a stop- valve in the steam- supply pipe to the injector. While lifting injectors, when working as such, scarcely need a stop-valve in the suction pipe, it is advisable to supply it. When the water flows to the injector under pressure, a stop- valve in the water- supply pipe is a necessity. A stop-valve and a check- valve must be placed in the feed-delivery pipe, with the stop-valve next to the boiler. The check- valve should never be omitted, even if the injector itself is supplied with one. No valve should ever be placed in the overflow pipe, nor should the overflow be connected directly to the overflow pipe, but a funnel should be placed on the latter so that the water can be seen. This direction does not apply to the inspirator or to any other injector that has a hand-operated, separate over- flow valve. In the inspirator, the overflow pipe is connected directly to the overflow, but the end of the pipe must be open to the air. In general, where the injector lifts water it is not advisable to have a foot-valve in the suction pipe, as it is desirable that the injector and pipe may drain themselves when not in use. A strainer should be placed on the end of the suction pipe. Steam Supply to Injector. The steam for the injector must be taken from the highest part of the boiler, as it must be supplied with dry steam. Under no consideration should the steam be taken from another steam pipe. The suction pipe should be as straight as possible and must be air-tight. When connecting up an injector, the pipes should be cleaned by being blown out with steam before the connection is made, because if a small bit of dirt gets into the injector it will interfere seriously with its operation. Injector Troubles. In the following discussion of injector troubles, the suction pipe, strainer, feed-delivery pipe, and check-valve are considered as parts of the injector. When searching for the cause of a trouble, therefore, 424 BOILERS the suction and delivery pipes should be carefully inspected as well as the 1 . Failure to Raise Water The causes that prevent an injector from raising water are: Suction pipe stopped up, due, generally, to a clogged strainer or to the pipe itself being stopped at some point. In case the suction pipe is clogged, steam should be blown back through the pipe to force out the obstruction. Leaks in suction pipe, which prevent the injector forming the vacuum 'required to raise the water. To test the suction pipe for air leaks, plug up the end and turn the full steam pressure on the pipe; leaks will then be revealed by the steam issuing therefrom. Have the suction pipe full of water before steam is turned on, as the presence of small leaks will be revealed better by water than by steam. Water in the suction pipe too hot; a leaky steam valve or leaky boiler check- valve and leaky injector check- valve may allow hot water or steam to enter the source of supply and heat the water until the injector refuses to handle it. Obstruction in the lifting or combining tubes; or, the spills (or openings) in the tubes through which the steam and water escape to the overflow may be clogged up with dirt or lime. 2. Injector Primes But Will Not Force In some cases an injector will lift water, but will not force it into the boiler; or, it may force part of it into the boiler and the rest out of the overflow. When it fails to force, the trouble may be due to one or the other of the following causes: Choked Suction Pipe or Strainer. If the suction pipe or strainer is partly choked, the injector will be prevented from lifting sufficient water to condense all the steam issuing from the steam valve. The uncondensed steam, therefore, will gradually decrease the vacuum in the combining tube until it is reduced so much that the injector will not work. The remedy, when the supply valve is partly closed, is to open it; when the suction pipe is choked, blow out the obstruction. Suction Pipe Leaking. The leak may not be sufficient to prevent the injector from lifting water, but the quantity lifted may be insufficient to con- dense all the steam, which, therefore, destroys the vacuum in the combining tube. A slight leak will pimply cut down the capacity of the injector. In such a case an automatic injector will work noisily, on account of the overflow valve seating and unseating itself as the pressure in the combining tube varies, due to the leak. Boiler Check-Valve Stuck Shut. If the boiler check-valve is completely closed, the injector may or may not continue to raise water and force it out of the overflow; this depends on the design of the injector. If the boiler check is partly open, the injector will force some of the water into the boiler and the remainder out of the overflow. In case the check-valve cannot be opened wide, water may be saved by throttling both steam and water until the over- flow diminishes, or, if possible, ceases. The steam should be throttled at the valve in the boiler steam connection. If a check-valve sticks, it can sometimes be made to work again by tapping lightly on the cap or on the bottom of the valve body. Obstruction in Delivery Tube. Any obstruction in the deliverv tube w411 cause a heavy waste of water from the overflow. To remedy this, the tube will have to be removed and cleaned. Leaky Overflow Valve. A leaky overflow valve is indicated by the boiler check chattering on its seat. To remedy this defect, grind the valve on its seat until it forms a tight joint. Injector Choked With Lime. It is essential to the proper working of an injector that the interior of the tubes be perfectly smooth and of the proper bore. As in course of time the tubes become clogged with lime, the capacity of the injector decreases until, finally, it refuses to work at all. If the water used is very bad, it is frequently necessary to cleanse the tubes of the accumu- lated lime. This may be done by putting the parts in a bath consisting of 1 part of muriatic acid to 10 parts of water. The tubes should be removed from it as soon as the gas bubbles cease to be given off. INCRUSTATION AND CORROSION Incrustation. Broadly speaking, any deposit that is formed on the plates and tubes of a boiler is termed scale, or incrustation; it is caused by impurities that enter with the water and that are left behind in the boiler when the water is evaporated. In passing through the soil, water dissolves certain mineral substances, the most important of which are carbonate of lime and sulphate of lime. Other substances frequently present in small quantities are chloride BOILERS 425 of sodium, or common salt, and chloride of magnesium. The water also often contains other troublesome substances. Impurities in Feedwater. Some of the more common impurities found in feedwater, together with their properties, are as follows: Carbonate of lime will not dissolve in pure water, but will dissolve in water that contains carbonic-acid gas. It becomes insoluble and is precipitated in the solid form when the water is heated to about 212 F.; the carbonic-acid gas is driven off by the heat. Sulphate of lime dissolves readily in cold water, but not in hot water. It precipitates in the solid form when the water is heated to about 290 P., corre- sponding to a gauge pressure of 45 Ib. Chloride of sodium will not be precipitated by the action of heat unless the water has become saturated with it. As it generally is present in but very small quantities in fresh water, it will take a very long time for the water in a boiler to become troublesome, and with the ordinary blowing down of a boiler once a week or every 2 wk., there is little danger of the water becoming satu- rated with it. Consequently, it is one of the least troublesome scale-forming substances contained in fresh water. Chloride of magnesium is one of the worst impurities in water intended for boilers, for while not dangerous as long as the water is cold, it makes the water very corrosive when heated, and when present in large quantities, it attacks the metal and rapidly destroys it. Organic matter by itself may or may not cause the water to become corrosive, but will often cause foaming; when it is present in small quantities in water containing carbonate or sulphate of lime, or both, it usually serves to keep the deposits from becoming hard. Earthy matter, like organic matter, is not dissolved in the water, but is in mechanical suspension. It is very objectionable, especially when it is clay, and when other scale-forming substances are present is liable to form a hard scale resembling Portland cement. Acids, such as sulphuric acid, nitric acid, tannic acid, and acetic acid, are often present in the feedwater. The sulphuric acid is the most dangerous one of these acids, attacking the metal of which the boiler is composed and corroding it very rapidly. The other acids, while not so violent in their action as the sulphuric acid, are also dangerous, and water containing any one should be neutralized when it must be used. Formation of Scale. The small solid particles due to precipitation of sub- stances in solution or matter in mechanical suspension, remain for a time suspended in the water, especially the carbonate of lime which will float on the surface of the water. These particles will gradually settle on the plates, tubes, and other internal surfaces. A large part of the impurities will be carried by the circulation of the water to the most quiet part of the boiler and there settle and form a scale. In a few weeks, if no means of prevention are used, the inner parts of the boiler may be covered with a crust from & to 5 in. in thickness. Danger of Scale. A scale & in. or less in thickness is thought by many to be an advantage, as it protects the plates from the corrosive action of acids in the water. When, however, the scale becomes i in. thick or more, heat is transmitted through the plates and tubes with difficulty, more fuel is required, and there is danger of overheating the plates. The chief danger from a heavy incrustation is the liability of overheating the plates and tubes. Scale also prevents a proper examination of the inside of the boiler, as it may hide a dangerously corroded piece of plate or a defective rivet head. Scale Containing Lime. The carbonate of lime forms a soft, muddy scale, which when dry, becomes fluffy and flourlike. This scale may be easily swept or washed out of the boiler by a hose, provided it is not baked hard and fast. A carbonata scale is much harder to deal with when grease is allowed to enter the boiler. The grease settles and mixes with the floury scale, making a spongy crust that remains in contact with the plates, being too heavy to be carried off by the natural circulation of the water. The sulphate of lime forms a scale that soon bakes to the plates. Kerosene as Scale Remover. Some substances seem to soften and aid in detaching scale. Of these, kerosene oil has met with much favor. Its action appears to be mechanical rather than chemical, the oil penetrating or soaking through the scale and softening and loosening it. It is somewhat useful, too, in preventing the formation of scale, enveloping the fine particles of the scale- forming substances that, after precipitation, float on the surface of the water for a little while. It seems that this prevents the particles from adhering firmly to one another and to the metal when they finally settle. 426 BOILERS Removal of Scale by Chipping. A hard scale, when once formed, is gen- erally removed by chipping it off with scaling hammers and scaling bars; soft scale can be largely removed during running by a periodic use of the bottom and surface blow-offs, and the remainder can usually be washed out and raked out when the boiler is blown down and opened. In order to prevent the scale- forming substances deposited on the metal from baking hard, it is advisable to let the boiler cool down slowly until entirely cold preparatory to blowing off, whenever circumstances permit this to be done. This cooling process will generally take from 24 to 36 hr. Removal of Mud. Mud and earthy matter by itself will not form any hard scale, but will often do so when carbonate of lime and sulphate of lime are present. An accumulation of such matter can be prevented, and most of. it can be removed, by a periodic use of the bottom blow-off, removing any remainder whenever the boiler is opened. Internal Corrosion. Corrosion of boiler plates may be denned as the eating away or wasting of the plates due to the chemical action of water. Corrosion may be internal and external. Internal corrosion may present itself as uniform corrosion, pitting or honeycombing, and groov- ing. In cases of uniform corrosion large areas of plate are attacked and eaten away. There is no sharp line of division between the cor- roded part and the sound plate. Corrosion often violently attacks the staybolts and rivet heads. Pitting or Honeycombing. Pitting or honey- combing of the boiler plates is readily per- ceived. The plates are indented in spots with holes and cavities from -fa to i in. deep. The appearance of a pitted plate is shown in Fig. 1. On the first appearance of pitting, the surface so affected should be thoroughly cleaned and a good coating of thick paint made of red lead and boiled linseed oil shpuld be applied. This treatment should be given FIG. 1 from time to time to insure protection to the metal. Grooving. Grooving, which means the formation of a distinct groove, is generally caused by the buckling action of the plates when under pressure. Thus, the ordinary longitudinal lap joint of a boiler slightly distorts the shell from a truly cylindrical form, and the steam pressure tends to bend the plates at the joint. This bending action is liable to start a small crack along the lap, which, being acted on by corrosive agents in the water, soon deepens into a groove, as shown in Fig. 2. External Corrosion. External corrosion frequently attacks stationary boilers, particularly those set in brickwork. The causes of external corrosion are dampness, exposure to weather, leakage from joints, moisture arising from the waste pipes or blow-off, etc. External corrosion should be prevented by keeping the boiler shell free from moisture, and the stoppage of all leaks as soon as they appear. Leakage at rivets and the calking edges of seams may be caused by the delivery of the cold feed water on to the hot plates ; another cause is the practice of emptying the boiler when hot and then filling it with cold water. The leakage in both cases is due to the sudden contraction of the plates. In horizontal water-tube boilers of the inclined-tube type, external corrosion principally attacks the ends of the tubes, especially the back ends, close up to the headers into which they are expanded. In the course of time this will cause the tubes to leak around the expanded portion in the headers. If leaks are attended to as soon as they occur, no corrosion will take place, as the gases of combustion are harmless unless acting in conjunction with water or dampness, or unless the coal is rich in sulphur. Should, however, the ends of several tubes be found badly corroded but not yet leaking from that cause, the tubes should by all means be removed and replaced. Lamination. Sometimes what is called lamination, or the splitting of a plate into thin layers, is revealed by the action of the fire in causing a bag or blister to appear. Laminations due to slag and other impurities in the metal which become flattened out when the plates are rolled, are shown at a, Fig. 3. FIG. 2 BOILERS 427 Under the action of the heat the part exposed to the fire will form a blister which may finally open at the point 6 or c. If the laminated portion of the plate is small, it may be cut out and a patch laminations in the same plate, it is advisable to put in a new plate. Overheating. The heating of a plate beyond its normal temperature is called overheating, and may be caused by low water or by incrustation. When the plate is covered by a heavy scale, the plate becomes overheated, so that it yields to the steam pressure, forming a pocket, as shown in Fig. 4, which represents the shell sheet, or the sheet of a horizontal return-tubular boiler directly oyer the fire. If the pogket is not discovered in time for the plate to be repaired, it stretches until finally the material becomes too thin to with- stand the steam pressure; the pocket then bursts with more or less liability of an explosion. The vegetable or animal oils carried into the boiler from a surface condenser are particularly liable to cause the formation of pockets. Prevention of Incrustation and Corrosion. Incrustation can best be pre- vented by purifying the feedwater prior to its entering the boiler, but can be fairly satisfactorily prevented by a chemical treatment of the water in the boiler. When the water contains large quantities of substances that float on the surface, mechanical means may be resorted to, using the surface blow-off at frequent intervals or some equivalent skimming device. Corrosion is prevented FIG. 4 by neutralizing the acids in the water by an alkali. Corrosion due to a perfectly fresh water can be prevented by giving a protective coating to the metal, which may be a thick red-lead paint made up with boiled linseed oil. Sometimes organic substances con- taining tannic acid, such as oak bark, hemlock, or sumac, are used to loosen or prevent scale. They should not be used, as they are liable to injure the plates by corrosion. The accompanying table gives a list of scale-forming substances and the means of preventing or neutralizing them. SCALE-FORMING SUBSTANCES AND THEIR REMEDIES Troublesome Substance Trouble Remedy or Palliation Sediment, mud, clay, etc. Incrustation Filtration Blowing off Readily soluble salts Incrustation Blowing off Heating feed Bicarbonates of lime, magnesia, iron Incrustation Addition of caustic soda, lime, or magnesia Sulphate of lime Incrustation Addition of carbonate of soda or barium chloride Chloride and sulphate of magnesium Corrosion Addition of carbonate of soda, etc. Carbonate of soda in large amounts Priming Addition of barium chlo- ride Acid (in mine water) Corrosion Alkali Heating feed Dissolved carbonic acid and oxygen Corrosion Addition of caustic soda, slaked lime, etc. Grease (from condensed water) Corrosion Slaked lime and filtering Carbonate of soda Substitute mineral oil Organic matter (sewage) Priming Precipitate with alum or chloride of iron and filter Organic matter Corrosion Same as last 428 BOILERS Use of Zinc in Boilers. Zinc is much used in marine boilers for the pre- vention of both incrustation and corrosion. The zinc is distributed through the boiler in the form of slabs. About 1 sq. in. of zinc surface should Be supplied for every 50 Ib. of water in the boiler. TESTING OF FEEDWATER Testing for Corrosiveness. It is a good plan to occasionally test the feed- water and also the water in the boiler for corrosiveness. This may be done by B'acing a small quantity in a glass and adding a few drops of methyl orange, the sample of water is acid, and hence corrosive, it will turn pink. If it is alkaline, and hence harmless, it will remain yellow. The acidity may also be tested by dipping a strip of blue litmus paper in the water. If it turns red, the water is acid. This method is not so sensitive as the previous one, which should be used in preference. If litmus paper is kept in stock, it should be kept in a bottle with a glass stopper, as exposure to the atmosphere will cause the paper to deteriorate. If the water in the" boilers has become corrosive and corrosion has set in, the water in the gauge glass will show red or even black. As soon as the color is beyond a dirty gray or straw color, it is advisable to introduce lime or soda to neutralize the acid. Testing for Carbonate of Lime. Pour some of the water to be tested into an ordinary tumbler. Add a little ammonia and ammonium oxalate, and then heat to the boiling point. If carbonate of lime is present, a precipitate will be formed. Testing for Sulphate of Lime. Pour some of the feed water into a tumbler and add a few drops of hydrochloric acid. Add a small quantity of a solution of barium chloride and slowly heat the mixture. If a white precipitate is formed, which will not redissolve when a little nitric acid is added, sulphate of lime is present. Testing for Organic Matter. Add a few drops of pure sulphuric acid to the sample of water. Then add enough of a pink-colored solution of potassium permanganate to make the whole mixture a faint rose color. If the solution retains its color after standing a few hours, no organic substances are present. Testing for Matter in Mechanical Suspension. Keep a tumblerful of the feedwater in a quiet place. If no sediment is formed in the bottom of the tumbler after standing for a day, there is no mechanically suspended matter in the water. PURIFICATION OF FEEDWATER Means of Purification. Water intended for boilers may be purified by settlement, by filtration, by chemical means, and by heat. Filtration will remove impurities in mechanical suspension, such as oil and grease, and earthy matter, but will not remove substances dissolved in the water. Chemical treatment of the water will render the scale-forming substances and corrosive acids harmless, and may be applied either before or after the water enters the boilers, but preferably the former. Purification by heat is based on the fact that most of the scale-forming substances become insoluble and are precipi- tated when the water containing them is heated to a high temperature. Purification by Settlement. For feedwater containing much matter in mechanical suspension, one of the simplest methods of purifying it is to provide a relatively large reservoir, or a large tank for small steam plants, where the impurities can settle to the bottom. While this method is fairly satisfactory in removing earthy matter, it will not clear the water of finely divided organic matter, which is usually lighter than the water and often so finely divided as to be almost dissolved it in. Purification by Filtration. Organic and earthy matter in mechanical sus- pension is most satisfactorily removed by a filter, passing the water through layers of sand, gravel, hay, or equivalent substances, or through layers of cloth. Hay and cloth are of service, especially where the feedwater contains oil or grease, as is the case where a surface condenser is used and the condensed steam is used over again. Purification by Chemicals. Chemical purification may take place before or after the water enters the boiler, the former method being somewhat more expensive. However, the purification is better carried out before the water enters the boiler, as the amount of impurities entering the boiler will be greatly reduced. The process adopted depends on the impurities. Use of Quicklime. When the water contains only carbonate of lime, it may be treated with slaked quicklime, using 28 gr. of lime for every 50 gr. of lime present in the water, the quicklime precipitating the carbonate of lime and being transformed into carbonate of lime itself during the process. BOILERS 429 Use of Caustic Soda. Water containing carbonate of lime may be treated with caustic soda, which precipitates the former and leaves carbonate of soda, which is harmless. For every 100 gr. of carbonate of lime 80 gr. of caustic soda should be added. Use of Sal Ammoniac. Sal ammoniac is sometimes added to water con- taining carbonate of lime and will cause the latter to precipitate. Its use is not advisable, however, because if used in excess there is danger of forming hydrochloric acid, which will attack the boiler. Treatment for Sulphate of Lime. While slaked lime will precipitate car- bonate of lime, it will nave no effect on sulphate of lime, and water containing the latter, either alone or in conjunction with carbonate of lime, must be treated with other chemicals. The most available chemicals for water containing both are carbonate of soda and caustic soda. These are often fed into the boiler and will precipitate the carbonate and sulphate of lime, requiring the sediment to be blown out or otherwise removed periodically. Quantity of Chemicals to Use. When treating water containing carbonate and sulphate of lime, caustic soda may be used either by itself or in combina- tion with carbonate of soda, depending on the relative proportions of the lime compounds present in the water. The amount of caustic soda or car- bonate of soda to be used per gallon of feed water can be found as follows: Rule I. Multiply the number of grains of carbonate of lime per gallon by 1.36. If this product is greater than the number of grains of sulphate of lime per gallon, only caustic soda is to be used. To find the quantity of caustic soda required per gallon, multiply the number of grains of carbonate of lime in 1 gal. by .8. Rule II. Multiply the number of grains of carbonate of lime per gallon by 1.36. If this product is less than the number of grains of sulphate of lime per gallon, multiply the difference by .78 to obtain the number of grains of carbonate of soda required per gallon. To find the amount of caustic soda required per gallon, multiply the number of grains of carbonate of lime in 1 gal. by .8. EXAMPLE. A quantitative analysis of a certain feedwater shows it to contain 23 gr. of sulphate of lime and 14 gr. of carbonate of lime per gallon. How much caustic soda and carbonate of soda should be used per gallon to precipitate the scale-forming substances? SOLUTION. By rule I, 14X1.36 = 19 gr. As this product is less than the number of grains of sulphate of lime per gallon, rule II is to be used. Applying rule II, (23 - 19) X. 78 = 3. 12 gr. of carbonate of soda, and 14X.8 = 11.2 gr. of caustic soda. Use of Carbonate of Soda. Water containing sulphate of lime, but no carbonate of lime, may be treated with carbonate of soda. The amount of the latter that is required per gallon to precipitate the sulphate of lime is found by multiplying the number of grains per gallon by .78. When using soda, it is well to keep in mind that it will not remove deposited lime from the inside of a boiler. All that the soda can do is to facilitate the separating of the lime, that is, cause it to deposit in a soft state. This sediment must be removed periodically. Use of Trisodium Phosphate. For decomposing sulphate of lime, tribasic sodium phosphate, more commonly known as trisodium phosphate, is often used. This is claimed to act on the sulphate of lime, forming sulphate of sodium and phosphate of lime, the former of which remains soluble and is harmless, and the latter of which is a loose, easily removed deposit. Trisodium phosphate also acts on carbonate of lime and carbonate of magnesia, forming phosphate of lime and phosphate of magnesia, at the same time neutralizing the carbonic acid released from the carbonate of lime and magnesia, and the sulphuric acid released from the sulphates. Neutralization of Acids. Acid water can be neutralized by means of an alkali, soda probably being the best one. The amount of soda to be used can best be found by trial, adding soda until the water will turn red litmus paper blue. Purification by Heat. Carbonate of lime and sulphate of lime become insoluble if the water is heated, the former precipitating at about 212 F. and the latter at about 290 F. This fact is taken advantage of in devices that may be called combined feedwater heaters and purifiers; as they generally use live steam, they are also called live-steam feedwater heaters. As no feedwater heater can effect a direct saving of fuel except when the heat is taken from a source of waste, a live-steam feedwater heater can affect the fuel C9nsumption but indirectly. This it does by largely preventing the accumulation of scale in the boiler and the attendant loss in economy due to the lowering of the rate of heat transmission through a plate heavily covered with incrustation. 430 BOILERS FEEDWATER HEATING The feedwater furnished to steam boilers must be raised from its normal temperature to that of steam before evaporation can commence, and if not otherwise accomplished, it will be done at the expense of fuel that should be utilized in making steam. At 75 Ib. gauge pressure, the temperature of boiling water is about 320 F., and if 60 is taken as the average temperature of feed- water, 320-60 = 260 B. T. U. is required to raise 1 Ib. of water from 60 to 320. It requires 1,151.5 B. T. U. to convert 1 Ib. of water at 60 into steam at 75 Ib. gauge pressure, so that the 260 B. T. U. required for heating the water rep- resents 260-r-l,151.5 = 22.6% of the total. All heat taken from a source of waste, therefore, that can be imparted to the feedwater before it enters the boilers is just so much saved, not only in cost of fuel but in boiler capacity. Types of Exhaust-Steam Feedwater Heaters. The impurities contained in the water will largely determine the type of exhaust-steam heater to be used in any given plant. These heaters are divided into two general classes, namely, open heaters and closed heaters. An open heater is one in which the water space is open to the atmosphere. In a direct-contact open heater, the exhaust steam comes in contact with the water, which, by means of some one of a number of suitable devices, is broken into spray or thin sheets so that it will readily absorb the heat of the steam. In a coil heater, the exhaust steam passes through coils of pipe submerged in a vessel containing the water to be heated, and open at the top. A closed heater is a heater in which the feedwater is not exposed to the atmosphere, but is subjected to the full boiler pressure. The steam does not come in contact with the water; the latter is heated through contact with metallic surfaces, generally those of tubes, that are heated by the exhaust steam. Selection of Heater. When the boiler feedwater is free from acids, salts, sulphates, and carbonates, so that no scale is formed at a high temperature the closed feedwater heater will be found satisfactory. Heaters of the coil type may be used with pure water, but should not be used with water that will precipitate sediment or scale-forming matter of any kind. The coil heater is very efficient as a heater, as the water circulating through the coils is a long time in contact with the surface surrounded and heated by the exhaust steam. Heaters of the closed type with straight tubes and a sediment chamber can be cleaned more readily than those having curved tubes, but the curved tubes allow more freedom for expansion and contraction. Heaters of the tubular type should have ample sediment chambers and may be used with water that contains organic or earthy matter, but not with water containing scale-forming ingredients. Carbonate of lime is likely to combine with earthy matter and form an exceedingly hard scale. Heaters of the open exhaust-steam type have the advantage of bringing the exhaust steam in direct contact with the feedwater; some of the exhaust steam is condensed, thus effecting a saving in feedwater, and sediment and scale-forming ingredients, except sulphates of lime and magnesia, are precipi- tated or will settle to the bottom of the heater. The oil in the exhaust steam must be intercepted by special oil extractors, filters, or skimmers, generally combined with the heater and, by automatic regulation, sufficient fresh feed- water must be added to make up the total quantity required. When the system is properly arranged, all live-steam drips and discharges from traps are led to the heater. BOILER TRIALS Purposes of Boiler Trials. A boiler trial, or boiler test, as it is often called, may be made for one or more of several purposes, the method of conducting the trial depending largely on its purpose. The boiler trial may vary from the simplest one, in which the only observations are the fuel burned and the water fed to the boiler in a stated period of time, to the elaborate standard boiler trial, in which special apparatus and several skilled observers are essential. The object of a boiler trial may be to determine the efficiency of the boiler under given conditions; the comparative value of different boilers working under the same conditions; the comparative value of fuel; or the evaporative power, or horsepower, of the boiler. Observations During Trial. The essential operations of a boiler trial are the weighing of the feedwater and fuel, and the observation of the steam pressure, temperature of feedwater, and various other less important pressures BOILERS 431 and temperatures. These observations should be made simultaneously at intervals of about 15 min. Weighing the Coal. The coal supplied to the furnace is weighed out in lots of 500 or 600 Ib. It is a convenient plan to have a box with one side open placed on a platform scale. A weight is then placed on the scale beam sufficient to balance the box. The scale may then be set at 500 or 600 Ib., the coal shoveled in until the beam rises, and then fed directly from the box to the furnace. After the test, the ashes and clinkers must be raked from the ash-pit and grate and weighed. This weight subtracted from the weight of the coal used gives the amount of combustible. Measurement of Feedwater. The amount of water evaporated in a test for comparative fuel values may be taken as equal to the amount of feedwater supplied without introducing any serious error. The most reliable method of measuring the feedwater delivered to the boilers is to weigh it. Standard of Boiler Horsepower. When making a horsepower or an efficiency test, a more elaborate method of procedure is required than for a comparative fuel-value test. The reason for this is that different boilers generate steam at different pressures, different feedwater temperatures, and different degrees of dryness; hence, to compare the performances of boilers so as to determine their comparative efficiencies, it is necessary to reduce the actual evaporation to an equivalent evaporation from and at 212 F. per Ib. of combustible. A committee of the American Society of Mechanical Engineers has recom- mended as a commercial horsepower an evaporation of 30 Ib. of water per hr. from a feedwater temperature of 100 F. into steam at 70 Ib. gauge pressure, which is equivalent to 34f units of evaporation; that is, to 34 Ib. of water evaporated from a feedwater temperature of 212 F. into steam at the same temperature. As 965.8 B. T. U. is required to evaporate 1 Ib. of water from and at 212, a boiler horsepower is equal to 965.8X34^ = 33,320 B. T. U. per hr. Equivalent Evaporation. The equivalent evaporation is readily deter- mined by means of the formula w _W(H-t+32) 965.8 ' in which W = actual evaporation, in pounds of water per hour; H = total heat of steam above 32 F. at observed pressure of evap- oration; t = observed feedwater temperature; W\ = equivalent evaporation, in pounds of water per hour, from and at 212 F. EXAMPLE. A boiler generates 2,200 Ib. of dry steam per hr. at a pressure of 120 Ib. gauge; the temperature of the feedwater being 70 F.: (a) What is the equivalent evaporation? (b) What is the horsepower of the boiler? SOLUTION. (a) According to the Steam Table, the total heat H correspon- ding to a gauge pressure of 120 Ib. is 1,188.6 B. T. U. Applying the formula, _ (b) The horsepower is obtained by dividing the total equivalent evapora- tion by 34.5, the equivalent of 1 H. P., and is 2,621 -=-34.5 = 76 H. P., nearly Factor of Evaporation. The quantity that changes the actual 96o.o evaporation of 1 Ib. of water to the equivalent evaporation from and at 212 F. is called the factor of evaporation. To facilitate the calculating of equivalent evaporation, the accompanying table of factors of evaporation is inserted. The equivalent evaporation is found by multiplying the actual evaporation by the factor of evaporation taken from the table. EXAMPLE 1. A boiler is required to furnish 1,800 Ib. of steam per hr. at a gauge pressure of 80 Ib.; if the temperature of the feedwater is 48 F., what will be the rated horsepower of the boiler? SOLUTION. From the table, the factor of evaporation for 80-lb. pressure and a feedwater temperature of 40 is 1.214, and for the same pressure and a feedwater temperature of 50 it is 1.203; the difference is 1.214 1.203 = .011. The difference of temperature is 50 40 =10, and the difference between the lower temperature and the required temperature is 48 40 = 8. Then, 10 : 8=.011 : x, or x=.009; 1.2 14 -.009 = 1.205. 1,800X1.205 = 2,169 Ib., and 2,169-7-34.5 = 63 H. P., nearly. 432 BOILERS 5cON<-lOO>OOtiSWSe5*fcpib CDiO^fCOGOt^c >qq Igg^gg^g I>COO^CO >qq< ) r- o o Tti co 9% Standard Code. For elaborate boiler trials, the standard code recom- mended by the American Society of Mechanical Engineers should be used. BOILER MANAGEMENT FILLING BOILERS Preparation for Filling Boiler. Before starting the flow of water into the boiler, the manhole plates or handhole plates that were removed preparatory to cleaning and overhauling must be replaced, and the blow-off valve must be closed. The gaskets, and also the surfaces with which they come in contact, should be examined to see that they are in good condition. It is customary to place a mixture of cylinder oil and graphite on the outer surface of each gasket, so that it may be removed without tearing. It is important that the manhole plates and handhole plates be properly replaced and secured in order to prevent leakage. Height of Water. In some cases the water can flow in and fill the boiler to the required height by means of the pressure that exists in the main supply pipe. In other cases, it may be necessary to use a hose or to fill the boiler with a steam pump or a hand pump. The boiler should be filled until the water shows half way up in the gauge glass. Escape of Air. While filling a boiler it is necessary to make provision for the escape of the contained air, as otherwise the pressure caused by the com- pression of the air may prevent the boiler from being filled to the proper height. 28 434 BOILERS Most boilers have some valve that can be used for this purpose; a gauge-cock may be left open until water issues therefrom, when it may be closed, borne- times the manhole plate, if the manhole is on top, is left off while filling a boiler. MANAGEMENT OF FIRES WHEN STARTING Precautions in Starting. After the boiler has been filled and before start- ing the fire, the attendant should see that the water column and connections are perfectly clear and free, that is, that the valves in the connections and the gauge-glass valves are open so that the water level may show in the glass; he should also see that the gauge-cocks are in good working order and should open the top cock or the safety valve; he should take care that the stress on the stop-valve spindle is relieved by just unscrewing the valve from the seat without actually opening it. He should make sure that the pump, or injector, or whatever device is used to feed the boiler, is in good working order, and ready to start when required. Starting the Fires. It is customary to coyer the grates with a layer of coal first, and then to add the wood, among which may be thrown oily waste or other combustible material that may be at hand. To start the fire, light the waste or other easily ignited material and open the damper and ashpit doors to produce draft. Then close the furnace door. After the wood has started to burn well, spread it evenly over the grate and add a fine sprinkling of coal, until this in turn begins to glow, when more coal may be added and the fire occasionally leveled until the proper thickness of fuel has been obtained. Should the chimney refuse to draw, the draft can generally be started by building a small fire in the base of the chimney. Value of Slow Fires. When getting up steam, the fire should not be forced but, instead, should be allowed to burn up gradually. By forcing the fire, the plates or tubes that are nearest the fire suffer extreme expansion, while those parts that are remote from the fire are still cold; under such conditions the seams and rivets, and also the tube ends, which are expanded into the tube plates, are liable to be severely strained, and, possibly, permanently injured. It is not desirable to raise steam in any boiler, except in steam fire-engines, in less than from 2 to 4 hr., according to the size, from the time the fire is first started. When steam begins to issue from the opened top gauge-cock or the raised safety valve, as the case may be, the cock or the valve may be closed and the pressure still allowed to rise slowly until the desired pressure has been reached. Trying the Fittings. After the pressure at which the boiler is to run has been reached, and before cutting it into service, all the valves and cocks should be tried. The safety valve should be raised and its action noted; the water column should be blown out and the gauge-cocks tested ; the feeding apparatus should be tried ; and it should be noted particularly whether the check- valves seat properly and the valve in the feedpipe is open. All the accessible parts should be examined for leaks. CONNECTING BOILERS Cutting Boiler Into Service. Cutting a boiler into service is accomplished by opening the stop-valve, thus permitting the steam to flow to the engine or other destination. The stop-valve should be opened very slowly to prevent a too sudden change in the temperature and consequent expansion of the piping through which the steam flows, and also to prevent water hammer. The steam- pipe drain should be kept open until the pipe is thoroughly warmed up. In large plants with many boilers and long steam mains, it takes several hours to warm these pipes thoroughly by the slow circulation of the steam, but the main stop-valve should not be fully opened until these pipes are warm. Connecting Boilers to Main. Before connecting the different boilers of a battery to the same steam main, the precaution of equalizing the pressures in the different boilers must be observed in order to prevent a sudden rush of steam from one boiler to another. All the pressures should be within about 2 Ib. before an attempt is made to connect the boilers. Changing Over. In plants where there are duplicate sets of boilers, one set being in operation while the other is undergoing repairs, overhauling, and cleaning, the method of changing over, or connecting, is as follows: Start the fires and raise steam in the boilers that are to be cut into service. Allow the pressure to rise in all to within 5 Ib. of that which is in the boilers in operation. All arrangements before changing over should be made with a view of getting all the heat that can be obtained from the fires in the boilers that are to be cut BOILERS 435 out. This can be accomplished by running until the fires have given up all their available heat for making steam, as indicated by the gradual fall in pressure when the dampers are wide open, and then making the change. While the fires in one set of boilers are burning low and the pressure is falling, the pressure in the boilers to be cut in is gradually rising and meeting, so to speak, the falling pressure of the set in operation. When the difference of 5 Ib. is reached, change over. A man should be stationed at each stop-valve, and while pne is being opened the other should be closed; the engine will con- tinue running uninterruptedly while the change is being made. EQUALIZING THE FEED When the boilers of a battery have been cut into service and hence are all connected together through the steam main, the regulation and equalization of the feedjvater becomes an important factor. Each boiler has its own check- valve and Teed stop-valve, and generally all the boilers are supplied from one pump, which is running constantly. The quantity of water admitted to each boiler is regulated by its feed stop-valve. When the w'ater gets low in any boiler the feed stop-valve should be opened wider, while at the same time the feed stop-valves on one or more of the other boilers in operation may be closed partly and thus divert the feedwater to the one most requiring it. Some boiler plants have check-valves with an adjustable lift; in that case the feed is equal- ized by adjusting the lifts of the check-valves, the stop-valves being left wide open while running. It will be understood from the foregoing that the object in view is the maintaining of an equal water level in all the boilers through the manipulation of the feed stop-valves or check-valves. A boiler that is not doing its legitimate share in generating steam may be known by the fact that the feed stop-valve or check-valve on that boiler will be nearly, if not entirely, closed most of the time. FIRING WITH SOLID FUEL The safe and economical operation of steam boilers calls for careful and intelligent management. The fires should be kept in such condition as to maintain the desired pressure and to burn the fuel with economy. Different fuels require different handling and hence only general rules can be given; much will depend on the skill and judgment of the attendant, who must him- self discover in each case by actual trial the best method to pursue. The fires must be cleaned at intervals; the time and method of cleaning depend on the nature of the fuel and the rapidity with which it is being consumed, the style of grate in use, and the construction of the furnace. Cleaning of Fires. There are two methods employed in cleaning the fires: first, that of cleaning the front half and then the rear half; second, that of cleaning one side of the fire and then the other side. In the first method, previous to cleaning, green fuel is thrown on and allowed to burn partly until it glows over the entire surface. The new and glowing fuel is then pushed to the back of the furnace with a hoe, leaving nothing on the front half of the grate but the ashes and clinkers, which are then pulled out, leaving the front end of the grate entirely bare. The new fire, which was pushed back, is drawn forwards and spread over the bare half of the grate. The ashes and clinkers that are on the rear half of the grate are then pulled over the top of the front half of the fire and out through the furnace door; this leaves the rear half of the grate bare, which must be covered by pushing back some of the new front fire. The clean fire having been spread evenly, some new fuel must be spread over the entire surface. The second method is substantially the same in principle, but the fire is pushed to one side instead of to one end of the furnace. The condition of the fires themselves and the nature of the service of the plant will determine just how often and at what time the cleaning of fires should take place. In general, the fires in stationary boilers require cleaning at intervals of from 8 to 12 hr. Fires require cleaning more often when forced draft is used than when working with natural draft. Rapidity in cleaning fires is of great importance, as during the operation a large volume of cold air enters the furnace and chills the metallic surfaces with which it comes in contact; consequently, the boiler is damaged, however slightly. It is the greatest advantage of shaking grates that they allow the fire to be cleaned without opening the furnace door; the inrush of cold air and consequent chilling of the plates, etc. is thus avoided. Before starting to clean fires, the steam pressure and the water level should be run up as high as is safe and the feed should be shut off in order to reduce 436 BOILERS the loss in pressure while cleaning. The condition of the fire during cleaning and the opening of the furnace doors cause the pressure to drop quite rapidly, but the rapidity and the amount of drop will be reduced by taking the precau- tions mentioned and cleaning quickly. The amount of drop in pressure while cleaning fires depends on several conditions. For example, with a boiler that has a small steam space and, in addition, is. too small for the work required of it without forcing, it is to be expected that the drop in pressure will be much more than if the reverse con- ditions exist. Furthermore, it may be necessary to clean fires while steam is being drawn from the boiler, instead of being able to clean at a time when the engine is stopped. In that case a greater drop must be expected than when cleaning while no steam is being drawn from the boiler. It is advisable when possible to do the cleaning at a time when no steam is being drawn from the boiler or when the demand for steam is light. t UNIFORM STEAM PRESSURE Desirability of Uniform Pressure. The attendant should aim to carry the pressure in the boiler as uniform as possible. A steady steam pressure and a steady water level are conducive to economy in the use of a fuel because, with these conditi9ns, in a properly designed plant there will be a fairly steady temperature in the furnace, which, under normal conditions, is sufficiently high to insure a thorough ignition of the volatile matter in the coal. With a constant demand for steam, a fluctuation in the steam pressure is caused by a change in the furnace temperature, assuming the feedwater supply to be constant, and whenever the steam pressure is down, the furnace temperature is low at the same time. In consequence of this, large quantities of the volatile matter in the coal often escape unconsumed and cause a serious loss of heat. Furthermore, with a steady steam pressure the stresses on the boiler are constant, and hence the life of the boiler will be increased and repair bills will be smaller than otherwise. Maintenance of Uniform Pressure. During the period of time between the cleaning of the fires, the pressure may be carried nearly uniform by manipu- lating the feed apparatus so that just the necessary amount of water constantly enters the boiler. Intermittent feeding is practiced under certain local con- ditions, as, for example, where there is an injector or a pump that is so large that it is impossible to run it continuously without increasing the height of the water level. In such a case, the feeding must be stopped just before firing, and is not resumed until the new fire begins to make steam, as indicated by the rise of pressure on the gauge. If the pressure tends to rise above the standard or normal the dampers must be partly closed and the quantity of feed increased, assuming in this case that no damper regulator is fitted and that, hence, the damper is regulated by hand. A damper regulator, system- atic firing, and proper feeding are essential for carrying a practically uniform pressure. Should the pressure continue to rise, more green fuel must be thrown on, the damper closed, the feed increased, and only as a last resort should the furnace door be opened. A uniform steam pressure cannot be kept without proper firing. To maintain such a pressure the following directions should be observed: Keep the fire uniformly thick; allow no air holes in the bed of fuel; fire evenly and regularly; be careful not to fire too much at a time; keep the fire free from ashes and clinkers; and do not neglect the sides and corners while keeping the center clean. Do not, however, clean the fires oftener than is necessary. Keep the ash-pit clear. Keeping Water Level Constant. In connection with the maintenance of a constant water level, the following instructions should be followed: On start- ing to work, remember that the first duty of the fireman is to examine the water level. Try the gauge-cocks, as the gauge glass is not always reliable. If there is a battery of boilers, try the gauge-cocks on each boiler. PRIMING AND FOAMING Priming. The phenomenon called griming is analogous to boiling over; the water is carried into the steam pipes and thence to the engine, where considerable damage is liable to take place if the trouble is not checked in time. There are several causes for priming, the most common ones of which are: insufficient boiler power, defective design of boiler, water level carried too high, irregular firing, and sudden opening of stop-valves. When the boiler power is insufficient, the best remedy is to increase the boiler plant; the next best thing to do is to put in a separator, which, obviously, BOILERS 437 will only prevent the entrained water from reaching the engine, and will not stop the priming. Defective design of a boiler generally consists of a steam space that is too small or a bad arrangement of the tubes, which may be spaced so close in an effort to obtain a large heating surface as to interfere seriously with the circu- lation. In horizontal return-tubular boilers, a sufficiently large steam space can be obtained by the addition of a steam drum; sometimes the top row of tubes can be taken out to advantage, which permits a lower water level. Defective circulation in horizontal fire-tube boilers is difficult to detect and to remedy; if it is due to a too close spacing of the tubes, a marked betterment may be effected by the removal of one or two vertical rows of tubes. The remedy for a water level that is too high is to carry the water at a lower level. Evidences of Priming. Priming manifests itself first by a peculiar clicking sound in the cylinder of the engine, due to water thrown against the heads. In cases of very violent priming, the water will suddenly rise several inches in the gauge glass, thus showing more water in the boiler than there really is. When priming takes place, it can be checked temporarily as follows: Close the damper, and thereby check the fires until the water is quiet; the engine stop-valve should also be partly closed to check the inrush of water. Observe whether the water drops in the gauge glass, and then, if more feed is needed, increase the feed. To prevent damage to the engine, open the cylinder drains. Regular and even firing tends to prevent priming. Foaming. The phenomenon called foaming is not the same as priming, though frequently considered so. Foaming is the result of flirty or greasy water in the boiler; the water foams and froths at the surface, but does not lift. A boiler may prime and foam simultaneously, but a foaming boiler does not always prime. Foaming while taking place is visible in the gauge glass and is best remedied by using the surface blow-off. If no surface blow-off is fitted, the bottom blow-off may be used in order to get rid of the dirty water. Like priming, foaming will cause a wrong level to be shown, and hence the first thing to do in case of foaming is to quiet the water by checking the outrush of steam, either by slowing the engine down or by checking the fire, or by both. SHUTTING DOWN AND STARTING UP Preparations for Shutting Down. Before shutting down for the night it is advisable to fill the boiler to the top of the glass, so as to be sure to have suffi- cient water to start with in the morning. The presence of possible leaks through the valves, tube ends, or seams necessitates this course of action. Even if no leaks exist, it is good practice to dp this, if for no other reason than to admit of blowing out a portion before raising steam in the morning. All the gauge-cocks should be tried and the water column should be blown out to insure their being free and clear. Banking of Fires. The fires may be banked at such a time that there will be about enough steam to finish the day's run, thus shutting down under a reduced pressure with only a remote possibility of its rising again through the night. If the fires are properly banked and the steam worked off while the feed is on, it will be remotely possible for the pressure to rise during the night to a dangerous extent. To bank the fires they should be shoved to the back of the grate and well covered with green fuel, leaving the front part of the grate bare, thus preventing any possibility of the banked fire burning up through the night. Closing Valves and Damper. The steam stop-valve, feed stop-valve, whistle valve, and other steam valves should be closed; the valves at the top and bottom of the gauge glass also should be shut off to prevent loss of water, etc. in case the glass should break during the night. If there is a damper regulator, it should be so arranged that the damper may be left closed, but not quite tight, because a small opening must be left to permit the collecting gases from the banked fire to escape up the chimney; otherwise, there is danger that the gas will ignite and cause an explosion. It is very important to take this precaution and also to make a mark by means of which the distance the damper is open can be ascertained at a glance. In fact, a damper should be so made that when shut to the full extent of its travel there will be still sufficient space around it to allow the gas to escape. The damper regulator should be rendered positivelv inoperative in any manner permitted by its design so that when closed it will remain in that position until connected prop- erly by the attendant in the morning. Starting the Fires. On entering the boiler room in the morning, the quan- tity of water in the boiler should first be noted. The gauge glass and the 438 BOILERS gauge-cocks should be tried and the water level determined. After it has been found that the water is not too low, the banked fires may be pulled down and spread over the grates and allowed to burn up slowly, the damper regulator, if one is fitted, in the meantime having been connected. Blowing Down. While the fires are burning up and before the pressure begins to rise, the blow-off cock or valve should be opened and the boiler blown down; that is, a small quantity of the water should be blown out. This should be done every morning, so that any impurities in mechanical suspension in the water that settled during the night may be removed. Great care should be exercised while doing this so that too much water is not blown out; from 3 to 4 in. as shown by the gauge glass, is sufficient. Under no circumstances should the attendant leave the blow-off while it is open. Disaster to the boiler is liable to follow a disregard of this injunction. Next, all the valves, except the stop- valve, which were shut the night before should be opened and tried to see that they are free and in good working order. CARE OF BOILERS Safety Valves. Great care should be exercised to see that the safety valves are ample in size and in working order. Overloading or neglect frequently lead to the most disastrous results. Safety valves should be tried at least once every day, to see that they act freely. Pressure Gauge. The steam gauge should stand at zero when the pres- sure is off, and it should show the same pressure as that at which the safety valve is set when that is blowing off. If the. pressures do not agree, the gauge should be compared with one known to be correct. Water Level. The first duty of an engineer before starting, or at the begin- ning of his watch, is to see that the water is at the proper height. He should not rely on glass gauges, floats, or water alarms, but try the gauge-cocks. If they do not agree with the water gauge, the cause should be learned and the fault corrected. Gauge-Cocks and Water Gauges. All gauge-cocks and water gauges must be kept clean. Water gauges should be blown out frequently, and the glasses and passages to them kept clean. The Manchester, England, Boiler Associa- tion attributes more accidents to inattention to water gauges than to all other causes put together. Feed-Pump or Injector. The feed-pump or injector should be kept in perfect order, and be of ample size. No make of pump can be expected to be continuously reliable without regular and careful attention. It is always safe to have two means of feeding a boiler. Check- valves and self- acting feed-valves should be frequently examined and cleaned. The attend- ant should satisfy himself frequently that the valve is acting when the feed-pump is at work. Low Water. In case of low water, immediately cover the fire with ashes (wet if possible) or any earth that may be at hand. If nothing else is handy, use fresh coal. Draw fire as soon as it can be done without increasing the heat. Neither turn on the feed, start nor stop engine, nor lift safety valve until fires are out and the boiler cooled down. Blisters and Cracks. Blisters and cracks are liable to occur in the best plate iron. When the first indication appears, there must be no delay in having the fault carefully examined and properly cared for. Fusible Plugs. When used, fusible plugs must be examined when the boiler is cleaned, and carefully scraped clean on both the water and fire sides, or they are liable not to act. Firing. Fire evenly and regularly, a little at a time. Moderately thick fires are most economical, but thin firing must be used where the draft is poor. Take care to keep grates evenly covered, and allow no air holes in the fire. Do not clean fires oftener than necessary. With bituminous coal, a coking fire, i. e., firing in front and shoving back when coked, gives best results, if properly managed. Cleaning. All heating surfaces must be kept clean outside and in, or there will be a serious waste of fuel. The frequency of cleaning will depend on the nature of fuel and water. When a new feed water supply is intro- duced, its effect on the boiler should be closely observed, as this new supply may be either an advantage or a detriment as compared with the working of the boiler previous to its introduction. As a rule, never allow over f in. of scale or soot to collect on surfaces between cleanings. Handholes should be frequently removed and surfaces examined, particularly in the case of a new boiler, until proper intervals have been established by experience. BOILERS 439 The exterior of tubes can be kept clean by the use of blowing pipe and hose through openings provided for that purpose. When using smoky fuel, it is best to occasionally brush the surfaces when steam is off. Hot Feedwater. Cold water should never be fed into any boiler when it can be avoided, but when necessary it should be caused to mix with the heated water before coming in contact with any portion of the boiler. Foaming. When foaming occurs in a boiler, checking the outflow of steam will usually stop it. If caused by dirty water, blowing down and pumping up will generally cure it. In cases of violent foaming, the draft and fires should be checked. Air Leaks. Be sure that all openings for admission of air to boiler or flues, except through the fire, are carefully stopped ; this is frequently an unsuspected cause of serious Waste of fuel. Blowing Off. If feedwater is muddy or salt, blow off a portion frequently, according to condition of water. Empty the boiler every week or two, and fill up afresh. When surface blow cocks are used, they should be often opened for a few minutes at a time. Make sure no water is escaping from the blow-off cock when it is supposed to be closed. Blow-off cocks and check- valves should be examined every time the boiler is cleaned. Never empty the boiler while the brickwork is hot. Leaks. When leaks are discovered, they should be repaired as soon as possible. Filling Up. Never pump cold water into a hot boiler. Many times leaks, and, in shell boilers, serious weaknesses, and sometimes explosions are the result of such an action. Dampness. Take care that no water comes in contact with the exterior of the boiler, as it tends to corrode and weaken it. Beware of all dampness in seatings and coverings. Galvanic Action. Examine frequently parts in contact with copper or brass, where water is present, for signs of corrosion. If water is salt or acid, some metallic zinc placed in the boiler will usually prevent corrosion, but it will need attention and renewal from time to time. Rapid Firing. In boilers with thick plates or seams exposed to the fire, steam should be raised slowly, and rapid or intense firing avoided. With thin water tubes, however, and adequate water circulation, no damage can come from that cause. Standing Unused. If a boiler is not required for some time, empty and dry it thoroughly. If this is impracticable, fill it quite full of water, and put in a quantity of common washing soda. External parts exposed to dampness should receive a coating of linseed oil. Repair of Coverings. All coverings should be looked after at least once a year, given necessary repairs, refitted to the pipe, and the spaces due to shrinkage taken up. Little can be expected from the best non-conductors if they are allowed to become saturated with water, or if air-currents are per- mitted to circulate between them and the pipe. General Cleanliness. All things about the boiler room should be kept clean and in good order; negligence tends to waste and decay. BOILER INSPECTION NATURE OF INSPECTION The inspection of a boiler usually consists in an external examination of the complete structure, and of the setting if the boiler is externally fired, and an internal inspection. The examination of the boiler consists of an ocular inspection for visible defects, and a hammer test or sounding for hidden defects of plates, stays, braces, and other boiler parts. The hammer test is made by tapping the suspected parts with a light hammer and judging the existence and extent of defects from the sound produced by the blow. If the examina- tion discloses marked wear and tear, a series of calculations is often required to find the safe pressure that may be allowed on the worn parts, using such formulas or rules as laws, ordinances, and regulations may prescribe. In the absence of officially prescribed formulas and rules, the inspector should use such rules as he deems in best accordance with good practice. The inspection is usually, but not always, completed by a so-called hydrostatic test, which is generally prescribed by official regulations. 440 BOILERS EXTERNAL INSPECTION Preparation. Before a boiler that has been in use can be inspected, it must be blown out and must be allowed to cool off. As soon as the water has been removed, the manhole covers, handhole covers, and washout plugs should be taken out and all loose mud and scale washed out with a hose. If the boiler is externally fired, the tubes must be swept and the furnace, the ash-pit, the smokebox, and the space back of the bridge wall must be cleaned out. Any removable insulating covering that prevents the inspector from having free access to the exterior of the boiler must be removed to the extent deemed necessary by him; it may even be necessary to take down some of the bricks of the setting. Inspection of Externally Fired Boilers. In the inspection of an externally fired fire-tube or flue boiler, the exterior is first examined. The seams are gone over inch by inch; the rivet heads and calking edges of the plates are care- fully scrutinized for evidence of leaks; and possible cracks are looked for between the rivet heads, especially in the girth seams and on the under side of the boiler. The plates must also be examined for corrosion, bulges, blisters, and cracks. The heads are inspected for cracks between the tubes or flues, cracks in the flanges, leaky tubes, and leaks in the seams. The condition of the fire- brick lining of the furnace and bridge and the top of the rear combustion cham- ber is noted while making the exterior examination of the underside of the boiler. Every defect that is found should be clearly marked. Attention must also be paid to the condition of the grate bars and their supports. Inspection of Internally Fired Boilers. The inspection of the shell and heads must be followed by examination of the fire-box or furnace tubes or flues, and of the combustion chambers if these are fitted inside the boiler. In fire-boxes, special attention must be paid to the crown sheet. The ends of the staybolts require close examination; if such ends are provided with nuts, these must be examined, as they are liable to loosen and are also liable to be burned off in time. Each staybolt should be tested for breakage, which is done by holding a sledge against the outside end of the staybolt and striking the inner, or fire-box, end with a light hammer; in making this test on the boilers of locomotives it is customary, when practical, to subject the boiler to an internal air pressure of from 40 to 50 Ib. per sq. in. The internal pressure, by bulging the sheets, separates the ends of a broken staybolt, which renders it comparatively easy to find them by the hammer test. Inspection of New Boilers. As made in boiler shops, the external inspection of new boilers, whether they are internally or externally fired, and whether they are of the water-tube or the fire-tube type, usually consists in a thorough examination for visible defects and testing under water pressure to locate leaks. If a new boiler subject to official inspection during construction successfully passes such a hydrostatic test as the regulations prescribe, it will usually be permitted the working pressure it was designed for, the design having been approved officially before construction. The working pressure will be reduced, however, if the inspection discloses poor workmanship. In the external inspection of water-tube boilers that have been in use, the tubes that are exposed directly to the heat of the fire must be particularly well examined for evidence of overheating. The plugs or handholes placed in headers to permit the insertion of the tubes and the cleaning of them are inspected for leakage, and the headers are inspected for cracks. Steam drums and mud-drums should be examined as carefully and for the same defects as the shells of externally fired fire-tube boilers. The fire-brick lining of the furnace, and the interior of the brick setting in general, as well as the baffle plates controlling the direction of flow of the gases of combustion, must be examined for cracks and any other defects. The external inspection of the setting can usually be made very rapidly, as everything is in plain sight. INTERNAL INSPECTION Preparation. Before the internal inspection is begun all loose mud should be washed out with a hose. In a horizontal return-tubular boiler and flue boiler, the shell plates and heads should be examined for corrosion and pitting; if the boiler has longitudinal lap seams, these should be inspected at the inside calking edere for incipient grooving and cracks. All seams should be examined for cracks between the rivet holes. Obviously, if the boiler is scaled to an appreciable degree, the scale must be removed before inspection. The tubes or flues should be examined for pitting, as well as for uniform corrosion. All braces should be inspected by sounding them with a hammer, and if they are attached by cotter pins, it should be seen to that these are firmly in place. BOILERS 441 All defects found should be marked; it is good practice to make a memorandum of them as well. If any of the bracing seems to have worn considerably, it should be measured at the smallest part in order that the safe working pressure thereon may be calculated afterwards. To determine to what thickness a plate attacked by uniform corrosion has been reduced the inspector will have one or more holes drilled through the plate in the worn part to enable him to measure the thickness. These holes are afterwards plugged, generally by tapping out and then screwing in a plug. Inspection of Locomotive-Type Boilers. In internally fired boilers of the fire-box and locomotive type, particular attention must be paid to the crown bars, crown bolts, and sling stays; in boilers having the crown sheet stayed by radial staybolts, special attention is also paid to these. As a general rule, the inspector can make only an ocular inspection of most of them, as they are beyond his reach; where the outer sheets of the firebox contain inspection or washout holes above the level of the crown sheet, a lighted candle tied or otherwise fastened to a stick can usually be introduced through these holes from the outside by a helper. In inspecting above the crown sheet, the inspec- tor should look for mud betv/een the crown sheet and crown bars and sight over the top of the bars to see if any have been bent. As the inspector can reach from the inside of the boiler only a few of the staybolts staying the sides of the firebox, he must rely on the hammer test applied from the inside of the furnace for finding broken staybolts. Flues and Combustion Chambers. In boilers having circular furnace flues and internal combustion chambers, the top of the furnace flues must be care- fully inspected for deposits of grease and scale, which are especially liable to be found if the feedwater is obtained from a surface condenser. Even a light deposit of grease on the furnace flue is liable to lead to overheating and sub- sequent collapse of the top. The tops of the combustion chambers, together with their supports, are usually easily inspected, there being ample space to reach every part. Inspection of Vertical Boilers. Vertical boilers as a general rule, except in the largest sizes, have no manhole to admit a person to the inside, and such internal inspection as is possible must be made through the handholes. Defects to be looked for are pitting and uniform corrosion of the shell and tubes near the usual water-line, and cracks in the heads between the tubes, the lower head being especially liable to show this injury. INSPECTION OF FITTINGS Inspection of Safety Valve. The safety valve requires very careful inspec- tion. If this valve is known to leak, it should be reseated and reground before the hydrostatic test is made. After a boiler passes the hydrostatic test, the clamp locking the safety valve is removed, and by running the pressure up once more, the point at which the safety valve opens can be noted by watching the steam gauge, which is supposed to have been tested and corrected. If the safety valve does not open at the working pressure allowed or opens too soon, it is readjusted. If the safety valve is locked by a seal, as is often required by official regulations, the seal is applied after adjustment of the valve. Testing of Steam Gauge. The steam gauge should be tested before the hydrostatic test and at each inspection with a so-called boiler inspector's test- ing outfit. If the gauge under test is more than 5% incorrect most inspectors will condemn it although some will condemn gauges showing a much smaller error. In most cases the gauge can be repaired at small expense by the makers. Inspection of Water Gauge and Blow-off. The connections of water column and water-gauge glasses require examination in order to see that they are clear throughout their whole length. The blow-off pipe also requires examination in order to see that it is clear. SELECTION OF BOILERS General Requirements. When choosing a boiler, the facts to be kept in mind are: 1. The grate surface must be sufficient to burn the maximum quantity of coal expected to be used at any time, taking into consideration the available draft, the quality of coal, its percentage of ash, whether or not the ash tends to run into clinker, and the facilities, such as shaking grates, for getting rid of the ash or clinker. 2. The furnace must be adapted to burn the particular kind of coal used. 442 BOILERS 3. The heating surface must be sufficient to absorb so much of the heat generated that the gases escaping into the chimney will be not over 450 F. with anthracite, and 550 F. with bituminous coal. 4. The gas passages must be so designed and arranged as to compel the gas to traverse at a uniform rate the whole of the heating surface, being not so large at any point as to allow the gas to find a path of least resistance, or short- circuiting, or, on the other hand, so contracted at any point as to cause an obstruction to the draft. When these elements are found in any boiler and they may be found in boilers of many of the common types the relative merits of the different types may be C9nsidered with reference to their danger of explosion; their probable durability; the character and extent of repairs that may be needed from time to time, and the difficulty, delay, and expense that these may entail; the accessibility of every part of the boiler to inspection, internal and external; the facility for removal of mud and scale from every portion of the inner sur- face, and of dust and soot from the exterior; the water and steam capacity; the steadiness of water level; and the arrangements for securing dry Liability to Explosion. All boilers may be exploded by overpressure, such as might be caused by the combination of an inattentive fireman and an inopera- tive safety valve, or by corrosion weakening the boiler to such an extent as to make it unable to resist the regular working pressure; but some boilers are much more liable to explosion than others. When selecting a boiler, it is well to see whether or not it has any of the features that are known to be dangerous. The plain cylinder boiler is liable to explosion from strains induced by its method of suspension, and by changes of temperature. Alternate expansion and contraction may produce a line of weakness in one of the rings, which may finally cause an explosion. A boiler should be so suspended that all its parts are free to change their position under changes of temperature without straining any part. The circulation of water in the boiler should be sufficient to keep all parts at nearly the same temperature. Cold feedwater should not come in contact with the shell, as this will cause contraction and strain. The horizontal tubular boiler, and all externally fired shell boilers, are liable to explosion from overheating of the shell, due to accumulation of mud, scale, or grease, on the portion of the shell lying directly over the fire, to c. double thickness of iron with rivets, together with some scale, over the fire, or to low water uncovering and exposing an unriveted part of the shell directly to the hot gases. Vertical tubular boilers are liable to explosion from deposit 9f mud, scale, or grease, upon the lower tube-sheet, and from low water allowing the upper part of the tubes to get hot and cease to act as stays to the upper tube-sheet. Locomotive boilers may explode from deposits on the crown sheet, from low water exposing the dry crown sheet to the hot gases, and from corrosion of the staybolts. Double-cylinder boilers, such as the French elephant boiler, and the boilers used at some American blast furnaces, have exploded on account of the forma- tion of a steam pocket on the upper portion of the lower drum, the steam being prevented from escaping from out of the rings of the drum by the lap joint of the adjoining ring, thus making a layer of steam about J in. thick against the shell, which was directly exposed to the hot gases. In the case of vertical or inclined tubes acting as stays to an upper sheet, the upper part of the tubes may become overheated in case of low water; also, when there are stayed sheets, the stays are liable to become corroded. In addition to these features of design, all boilers are liable to explosion due to corrosion. Internal corrosion is usually due to acid feedwater, and all boilers are equally liable to it. External corrosion, however, is more liable to take place in some designs of boilers than others, and in some locations rather than others. If any portion of a boiler is in a cold and damp place, it is liable to rust out. For this reason the mud-drums of many modern forms of boilers are made of cast iron, which resists rusting better than either wrought iron or steel. If any part of a boiler, other than a part made of cast iron, is liable to be exposed to a cold and damp atmosphere, or covered with damp soot or ashes, or exposed to drip from rain or from leaky pipes, and especially if such part is hidden by brickwork or otherwise so that it cannot be seen, that part is an element of danger. The causes of boiler explosions may be summarized as follows: (1) Bad materials; (2) bad workmanship; (3) bad water, which eats away the plates by internal corrosion; (4) water lying upon plates, bringing about external BOILERS 443 corrosion; (5) overpressure; (6) safety valves sticking; (7) water .getting too low; (8) excessive firing; (9) hot gases, acting on plates above water level; (10) choking of feedpipes; (11) insufficient provision for expansion and con- traction; (12) insufficient steam room and too sudden a withdrawal of a large quantity of steam; (13) getting up steam, or knocking off a boiler too suddenly; (14) allowing wet ashes to lie in contact with plates. The probable causes suggest their several remedies. Durability. The question of durability is partly covered by that of danger of explosion, but it also is related to the question of incrustation and scale. The plates and tubes of a boiler may be destroyed by internal or external corrosion and by being burned out. It may be regarded as impossible to burn a plate or tube of iron or steel, no matter how high the temperature of the flame, provided one side of the metal is covered with water. However, if a steam pocket is formed, or if there is a layer of grease or hard scale, so that the water does not touch the metal, the plate or tube may be burned. In a water tube that is horizontal, or nearly so, and in which the circulation of water is defective, it is possible to form a mass of steam that will drive the water away from the metal, and&thus al^w the tube to burn out. When considering the probable durability of a boiler, it is necessary to consider the same things as when investigating the danger of explosion. There are, how- ever, many chances of burning out a minor part of a_boiler without serious danger, to one chance of a disastrous explosion. Thus the tubes of a water- tube boiler, if allowed to become thickly covered with scale, might be burned out again and again without causing any further destruction at any one time than the rupture of a single tube. A new type of boiler should be considered with regard to the likelihood of frequent small repairs being necessary, as well as with regard to its liability to complete destruction. The most important of these considerations are: The circulation through all parts of the boiler must be such that the water cannot be driven out of any tube or from any portion of a plate, so as to form a steam pocket exposed to high temperature; there must be proper facilities for removing the scale from every portion ot the plates and tubes. Repairs. The questions of durability and of repairs are, in some respects, related to each other; the more infrequent and the less extensive the repairs, the greater the durability. The tubes of a boiler, where corroded or burnt out, may be replaced and made as good as new. The shell, when it springs a leak, may be patched, but is then likely to be far from as good as new. When the shell corrodes badly it must be replaced, and to replace the shell is the same as getting a new boiler. Herein is the advantage of the sectional water- tube boilers. The sections, or parts of a section, may be renewed easily, and made as good as new, while the shell, being far removed from the fire and easily kept dry externally, is not liable either to burning out or to external corrosion. When considering the merits of a new style of boiler, with reference to repairs, it may be asked what parts of the boiler are most likely to give out and need to be repaired or replaced? Are these repairs easily effected, how long will they require, and, after they are made, is the boiler as good as new? Facility for Removal of Scale and for Inspection. The matter of facility for the removal of scale and for inspection has already been discussed to some extent under the head of durability. Some early water-tube boilers had no facilities for the removal of scale, it being claimed that they did not need any, because their circulation was so rapid. If there is scale-forming material in the water it will be deposited when the water is evaporated, and no amount or kind of circulation will keep it from accumulating on every part of the boiler, and in every kind of tubes, vertical, horizontal, or inclined. The nearly vertical circulating tubes of a water-tube boiler, in which the circulation is nine times as fast as the average circulation in the inclined tubes, have been found nearly full of scale; that is, a 4-in. tube had an opening in it of less than 1 in. in diam- eter. This was due to carelessness in blowing off the boiler, or to exceptionally bad feedwater, or both. Water and Steam Capacity. It is claimed for some forms of boilers that they are better than others because they have a larger water or steam capacity. Great water capacity is useful where the demands for steam are extremely fluctuating, as in a rolling mill or a sugar refinery, where it is desirable to store up heat in the water in the boilers during the periods of the least demand to be given out during periods of greatest demand. Large water capacity is usually objectionable in boilers for factories, especially if they do not run at night and the boilers are cooled down, because there is a large quantity of water to be heated before starting each morning. If rapid steaming, or the ability 444 BOILERS to get up steam quickly from cold water, or to raise the pressure quickly, is desired, large water capacity is a detriment. The advantage of large steam capacity is usually overrated. It is useful to enable the steam to be drained from water before it escapes into the steam pipe, but the same result can be effected by means of a dry pipe, as in loco- motive and marine practice, in which the steam space in the boiler is very small in proportion to the horsepower. Large steam space in the boiler is of no importance for storing energy or equalizing the pressure during the stroke of an engine. The water in the boiler is the place to store heat, and if the steam pipe leading to an engine is of such small capacity that it reduces the pressure, the remedy is a steam reservoir close to the engine or a large steam pipe. To secure steadiness of water level requires either a large area of water surface, so that the level may be changed slowly by fluctuations in the demand for steam or in the delivery of the feed-pump, or else constant, and preferably automatic, regulation of the feedwater supply to suit the steam demand. _ A rapidly lowering water level is apt to expose dry sheets or tubes to the action of the hot gases, and thus be a source of danger. A rapidly rising level may, before it is seen by the fireman, cause water to be carried over into the steam pipe, and endanger the engine. Water Circulation. Positive and complete circulation of the water in a boiler is necessary to keep all parts of the boiler at a uniform temperature, and to prevent the adhesion of steam bubbles to the surface, which may cause overheating of the metal. It is claimed by some manufacturers that the extremely rapid circulation of water in their boilers tends to make them more economical than others. However, proof is lacking that increased rapidity of circulation of water beyond that usually found in any boiler will give increased RATIO OF HEATING SURFACE TO HORSEPOWER AND TO GRATE AREA Ratij Heating Surface ^ 4 _. Heating Surface Horsepower Grate Area Plain cylindrical Flue 6 to 10 8 to 12 12 to 15 20 to 25 Return-tubular Vertical 14 to 18 15 to 20 25 to 35 25 to 30 Water-tube Locomotive 10 to 12 Ito 2 35 to 40 50 to 100 economy. It is known that increased rate of flow of air over radiating surfaces increases the amount of heat transmitted through the surface, but this is because by the increased circulation, cold air is continually brought into con- tact with the surface, making an increased difference of temperature on the two sides, which causes increased transmission. But by increasing the rapidity of circulation in a steam boiler, it is not possible to vary the difference of temperature to any appreciable extent, for the water and the steam in the boiler are at about the same temperature throughout. The ordinary or "Scotch" form of marine boiler shows an exception to the general rule of uniformity of temperature of water throughout the boiler, but the temperature above the level of the lower fire-tubes is practically uniform. Heating Surface. In the various types of boilers, there is a nearly constant ratio between the water-heating surface and the horsepower, and also between the heating surface and the grate area. These ratios are given in an accompany- ing table. If the heating surface of a boiler is known, the horsepower can be found roughly; thus, if a return-tubular boiler has a heating surface of 900 sq. ft., its horsepower lies between 900-^18 = 50 H. P. and 900-^14 = 64.3 H. P., say about 57 H. P. The heating surface of a boiler is the portion of the surface exposed to the action of flames and hot gases. This includes, in the case of a multitubular boiler, the portions of the shell below the line of brickwork, the exposed heads of the shell, and the interior surface of the tubes. In the case of a water-tube boiler, the heating surface comprises the portion of the shell below the brick- work, the outer surface of the headers, and the outer surface of the tubes. In any given case, the heating surface may be calculated by the rules of mensuration. BOILERS 445 The following example will show the method of calculating the heating surface of a return-tubular boiler: EXAMPLE. What is the heating surface of a horizontal return -tubular boiler that has the following dimensions: Diameter, 60 in.; length of tubes, 12 ft.; internal diameter of tubes, 3 in.; number of tubes, 82. SOLUTION. Assume that two-thirds of the shell is in contact with hot gases or flame, and two-thirds of the two heads are heating surface. Circumference of shell is 60X3.1416 = 188.496 = 188.5 in., say. Length of shell is 12 X 12 = 144 in. Heating surface of shell is 188.5 X 144 X ? = 18,096 sq. in. Circumference of tube is 3X3.1416 = 9.425 in., nearly. Heating surface of tubes is 82X144X9.425 = 111,290.4 sq. in. Area of one head is 60' X. 7854 = 2,827.44 sq. in. Two-thirds area of both heads is 1X2X2,827.44 = 3,769.92 sq. in. From the heads must be subtracted twice the area cut out by the tubes; this is 82X3 2 X.7854X2 = 1,159.26 sq. in. Total heating surface in square feet is 18,096 + 111,290.4+3,769.92-1,159.26 144 = 916.64 sq. ft. PROBABLE MAXIMUM WORK OF A PLAIN CYLINDRICAL BOILER OP 120 SQ. FT. HEATING SURFACE AND 12 SQ. FT. GRATE SURFACE Rate of driving; pounds of wa- ter evapor- ated per sq. ft. of heating surface per hour 2 3 3.5 4 4.5 5 6 7 8 Total water evaporated by 120 sq. ft. heating s u r- face per hour, pounds 240.00 360.00 420.0O 480.00 540.00 600.00 720.00 840.00 960.00 Horsepower 34.5 Ib. per hour=l H.P. 6.96 10.43 12.17 13.91 15.65 17.39 20.87 24.35 27.83 Pounds water evaporated per pound combustible . 10.88 11.30 11.36 11.29 11.20 11.05 10.48 9.48 8.22 Pounds combus- tible burned per hour 22.10 31.90 37.00 42.50 48.20 54.30 68.70 88.60 116.80 Pounds combus- tible per hour per square foot of grate . 1.85 2.65 3.08 3.55 4.02 4.52 5.72 7.38 9.73 Pounds combus- tible per hour per horse- power 3.17 3.05 3.04 3.06 3.08 3.12 3.30 3.64 4.16 The figures in the last line show that the amount of fuel required for a given horsepower is nearly 37% greater when the rate of evaporation is 8 Ib. than when it is 3.5 Ib. The figures in the foregoing table that represent the economy of fuel, viz., Pounds water evaporated per pound combustible and Pounds combustible per hour per horsepower, are what may be called maximum results, and they are the highest that are likely to be obtained with anthracite, with the most skillful firing and with every other condition most favorable. Unfavorable conditions, such as poor firing, scale on the inside of the heating surface, dust 446 BOILERS or soot on the outside, imperfect protection of the top of the boiler from radi- ation, leaks of air through the brickwork, or leaks of water through the blow-off pipe, may greatly reduce these figures. CHIMNEYS Products of Combustion. The weight and volume of the various gases that enter into problems relating to combustion when measured at 32 F. and the average atmospheric pressure at sea level of approximately 14.7 Ib. per sq. in., corresponding to a height of the mercurial barometer of 29.92 in. are given under the subject of Ventilation. To find the volume at any other temperature and pressure, the following formula is used, ft-P. piTz in which vz = volume corresponding to absolute pressure Pz and absolute temperature T* (or 460 +< 2 ); />2 = any given absolute pressure; vi = volume at any other pressure pi and absolute temperature Ti (or46Q+/i). EXAMPLE. What is the volume of 4 Ib. of dry air at 75 F. and under an absolute pressure of 20 Ib. per sq. in.? SOLUTION. From the table, it is found that 1 Ib. of air, at 32 F. and 14.7 Ib. per sq. in. absolute pressure, occupies 12.388 cu. ft., hence, under the same conditions, 4 Ib. occupies 4X12.388 = 49.552 cu. ft. Substituting, in the formula, the values vz = 49. 552, pz = 14. 7 Ib. per sq. in., pi = 20 Ib. per sq. in., fa-75" P., we get , 1 = 49 . 552XX = 3 9 . 6 cu . ft . Hitherto it has been considered that the fuel was burned in oxygen. When burning with air, the chemical reactions are the same, for the nitrogen in the air passes through the furnace unchanged. In calculations of temperature, how- ever, account must be taken of the nitrogen, as it is heated by the combustion and therefore absorbs heat and causes the furnace to have a lower temperature than if oxygen alone were used. The first table on page 447 gives the weights -of air, water vapor, and saturated mixtures of air and water vapor at different temperatures, under the ordinary atmospheric pressure of 14.7 Ib. per sq. in., or 29.92 in. of mercury. EXAMPLE. A coal whose heating value is 12,000 B. T. U. per Ib., is burned with 20 Ib. of air (not including water vapor) per Ib. of coal. The relative humidity of the air is 90%, and its temperature is 92 F. How much heat is lost in the chimney gases on account of the moisture in the air, if the chimney gases escape at 512 F.? SOLUTION. From the table, it is found that 1 Ib. of air will hold, when fully saturated, .03289 Ib. of water vapor at 92 F.; hence, 20 Ib. of air will hold 20 X .03289 = .6578 Ib. of water vapor; at 90% relative humidity, it will hold .6578 X. 90 = .59202 Ib. water vapor. The amount of heat absorbed in heating 1 Ib. of water from 92 F. to 512 F. is: (a) From 92 to 212, or through 120, is 120 X.1 (specific heat of water) = 120 B. T. U.; (6) from 212 to 512, or through 300, is 300X.48 (specific heat of superheated steam) = 144 B. T. U. The total absorption is 120+144 = 264 B. T. U. .59202 Ib. water will absorb 264 X. 59202 = 156.29 B. T. U. or 156 1 | 9 ( ^ ) 100 = 1.3%. of the heating value of the coal. EXAMPLE. How many cubic feet of dry air per pound of coal are used in the preceding example, if the air is at the mean atmospheric pressure of 14.7 Ib. per sq. in.? SOLUTION. From the table, by calculation, it is found that 1 Ib. of air at 32 and at the mean atmospheric pressure occupies 1 ^ .0807 = 12.39 cu. ft. no I 4.AA At 92 it occupies 12.39X ^ =13.9 cu. ft.; 20 Ib. will occupy 13.9X20 = 278cu. ft. EXAMPLE. How many cubic feet of air must be delivered per minute by a fan, to drive 1.000 H. P. of boilers under the conditions of the preceding examples, if 4 Ib. of coal is burned per H. P. per hr.? SOLUTION.- 4 * 1,000X278 = 18t533 cu ft per min BOILERS 447 WEIGHT OF AIR, WATER VAPOR, AND SATURATED MIXTURES AT DIFFERENT TEMPERATURES Mixtures of Air Saturated With Vapor Weight of 1 Cu. Elastic Elastic Weight of 1 Cu. Ft. of Ft. of Force of Force of Mixture of Air and Temper- ature Degrees P. Dry Air at Different Temper- Water Vapor Inches of Air in Mixture of Air and Water Vapor Weight of Vapor Mixed With Total atures Mercury Vapor Weight Weight Weight 1 Lb. of Air Pound Inches of of of of Air Vapor Mixture Pounds Mercury Pound Pound Pound .0864 .044 29.877 .0863 .000079 .086379 .00092 12 .0842 .074 29.849 .0840 .000130 .084130 .00155 22 .0824 .118 29.803 .0821 .000202 .082302 .00245 32 .0807 .181 29.740 .0802 .000304 .080504 .00379 42 .0791 .267 29.654 .0784 .000440 .078840 .00561 52 .0776 .388 29.533 .0766 .000627 .077227 .00819 62 .0761 .556 29.365 .0747 .000881 .075581 .01179 72 .0747 .785 29.136 .0727 .001221 .073921 .01680 82 .0733 1.092 28.829 .0706 .001667 .072267 .02361 92 .0720 1.501 28.420 .0684 .002250 .070717 .03289 102 .0707 2.036 27.885 .0659 .002997 .068897 .04547 112 .0694 2.731 27.190 .0631 .003946 .067046 .06253 122 .0682 3.621 26.300 .0599 .005142 .065042 .08584 132 .0671 4.752 25.169 .0564 .006639 .063039 .11771 142 .0660 6.165 23.756 .0524 .008473 .060873 .16170 152 .0649 7.930 21.991 .0477 .010716 .058416 .22465 162 .0638 10.099 19.822 .0423 .013415 .055715 .31713 172 .0628 12.758 17.163 .0360 .016682 .052682 .46338 182 .0618 15.960 13.961 .0288 .020536 .049336 .71300 192 .0609 19.828 10.093 .0205 .025142 .045642 1.22643 202 .0600 24.450 5.471 .0109 .030545 .041445 2.80230 212 .0591 29.921 .000 .0000 .036820 .036820 Infinite OXYGEN AND AIR REQUIRED FOR THE COMBUSTION OF CARBON, HYDROGEN, ETC. Fuel Chemical Reaction Carbon to COt Carbon to CO i Carbon monoxide toCO 2 j Hydrogen to H^O | Marsh gas (methane), 1 ! Sulphur to SO 2 ! C+O = CO + 0: = CO = C0 2 5+2O = SOz I? 8.85 4.43 1.90 26.56 13.28 3.33 fe-gx " 11.52 5.76 2.47 34.56 17.28 4.32 12.52 6.76 3.47 35.56 18.28 5.32 The preceding table contains, in convenient form, the reactions involved in the combustion of various fuels, as explained more in detail before, as well as the weight of air, oxygen, and nitrogen, required to burn 1 Ib. of the fuel, 448 BOILERS and the weight of the products of combustion resulting therefrom. It is found, in practice, that if air is blown through a bed of hot anthracite or coke, and the resulting gases are analyzed, they always contain some carbon monoxide, showing imperfect combustion, unless they contain a considerable quantity of uncombined oxygen, or air. The excess of air required to effect complete combustion to carbon dioxide is usually not less than 50% of that theoretically necessary, so that about 17 Ib. of air is required to insure the complete com- bustion of 1 Ib. of carbon instead of 11.52 Ib., the figure given in the table. It is probable, also, that more than 34.56 Ib. of air is required to effect the combustion of each pound of hydrogen in a furnace, although, experimentally, one volume of oxygen and two volumes of hydrogen mixed together, or eight parts by weight of oxygen to one of hydrogen may be exploded by a spark, and converted into water vapor. The excess of air required in furnaces may^be due to the presence of the great volumes of nitrogen and carbon dioxide, which dilutes the oxygen and makes it less active in causing combustion. EXAMPLE. How much air is required for the complete combustion of 1 Ib. of coal containing 5% moisture, 20% volatile matter, 60% fixed carbon, 15% ash, assuming the volatile matter to be of the composition of marsh gas (methane), CU? SOLUTION. The molecular weight of marsh gas is 12+4 = 16; hence, three- fourths of the weight of the volatile matter is carbon and one-fourth hydrogen. The carbon of the volatile matter is | X 20 = 15% of the fuel. The fixed carbon is given as 60%. The total carbon is 15+60 = 75%. The hydrogen of the volatile matter is iX20 = 5% of the fuel. As, from the table, 11.52 Ib. of air is required to burn 1 Ib. of carbon to COi, and 34.56 Ib. of air is required to burn 1 Ib. of hydrogen, the theoretical amount of air required to burn the fuel will be: For the carbon .75X 11.52 = 8.640 Ib.; for the hydrogen .05X34.56 = 1.728 Ib.; making a total of 10.368 Ib. If an excess of 50% of air is allowed, the amount will be 1.5 X 10.368= 15.552 Ib. EXAMPLE. How many cubic feet of dry air at 62 F. will be required in the preceding example? SOLUTION. The weight of 1 cu. ft. of air at a temperature of 62 F. and a barometric pressure of 29.92 is .0761 Ib.; hence, 10.368 Ib. = 10.368-7- .0761 = 136.24 cu. ft. and 15.552 lb. = 15.552 -=-.0761 = 204.36 cu. ft. Temperature of Ignition. Every combustible must be heated to a certain temperature, known as the temperature of ignition, or kindling point, before it will combine with oxygen, or burn. The accompanying table gives the temperatures of ignition of various fuels as determined by different authorities. It appears from this table that it requires a considerably higher temperature to ignite the gases distilled from coal than to ignite the coal itself, the temperature of ignition of the carbon being lower than that of the gases. TEMPERATURE OF IGNITION OF VARIOUS FUELS Fuel Temperature of Ignition Degrees F Marsh gas (methane), CHt 1,202* Carbon monoxide, CO. , . 1 202 to 1 211 Carbon monoxide, CO, in presence of a large quantity of carbon dioxide COz 1 292 Ethylene (olefiant gas), C^^i^ 1 022 Hydrogen 1 031 to 1 130 Anthracite 925 Semibituminous coal 870 Bituminous coal 766 Cannel coal 668 Soft charcoal, prepared at 500 F 650 Sulphur 470 *The temperature of ignition of marsh gas diluted with carbon dioxide and nitrogen in the proportions ordinarily found in a furnace is given by the French Coal Commission as 1,436 F. Temperature of Fire. Assuming that a pure fuel, such as car- bon, is thoroughly burned in a furnace, all the heat generated will be transferred to the gaseous products of combustion, raising their temperature above that at which the_ fuel and the oxygen or air are supplied to the furnace. Suppose that 1 Ib. of carbon is burned with 2f Ib. of oxygen, form- ing 3 | Ib. of carbon dioxide, both the carbon and the oxygen being supplied at F. The combustion of 1 Ib. of carbon generates 14,600 B. T. U., which will all be contained in the 3f Ib. of carbon dioxide. The specific heat of carbon dioxide is .217 at constant pres- sure; that is, it requires .217 B. T. U. to raise the temperature of 1 Ib. of carbon dioxide 1 F. To raise 3| Ib. of car- bon dioxide 1 F. will require 3 |X. 2 17 = .7957 B. T. U., and 14,600 B. T. U. will therefore raise its temperature 14,600 -4- .7957 = 18,348.6 F. (approximately 18,350 F.) above the tempera- ture at which the car- bon and the oxygen were supplied. The tempera- tures thus calculated are known as theoret- ical temperatures, and are based on the assump- tions of perfect com- bustion and no loss by radiation. The temper- ature of 18,350 is far beyond any tempera- ture known, and it is probable that long be- fore it could be reached, the phenomenon of dis- sociation would take place; that is, the car- bon dioxide would be split into carbon and oxygen, and the ele- ments would lose their affinity for each other. The theoretical ele- vation of temperature of the fare may be calcu- lated by the formula 29 BOILERS S99J39Q -UI9J, JO UOI^BA9[g 449 ! tJ a 6^ ^o 13 11 f spunoj COMCOCO'-it^ co" co" co" co" co* O coeoeicfwi-i O 00 CD-^ OOO O l>O iO 00 CO 00 Tt< CO CO ^V-* CO* CON 000 ( rH 00 >O CO ^ C^J t-OOO oooo TjtcC 00 O l^M CO (M spuno j gg- ddn 450 BOILERS B. T. U. generated by the combustion Elevation of temperature - Weight of gaseous products X their specific heats It is evident from this formula that the rapidity of the combustion, or the time required to burn a given weight of fuel, has nothing to do with the tem- perature that may theoretically be attained. In practice, the temperature of a bed of coal in a furnace and that of the burning gases immediately above the coal are reduced, to some extent, by radiation; and as the quantity of heat radiated from a given mass of fuel is a function of the time during which it takes place, a considerable portion of the heat generated may be lost by radi- ation when the combustion is very slow. With ordinary rates of combustion, however, that is, of about 10 Ib. of coal per square foot of grate surface per hour, and firebrick furnaces, the percentage of loss of heat by radiation is 1% or less, and the actual temperature that may be attained will be very nearly as high with that rate of combustion as witri a rate of 20 or 40 Ib. The elevations of temperature given in the foregoing table were deter- mined by means of the preceding formula, the specific heat of the chimney gases being taken as .24. To burn 1 Ib. of hydrogen, 8 Ib. of oxygen is required, and there is also present 8X3.32 = 26.56 Ib. of nitrogen, which is mixed with the oxygen in the air. The gaseous products are 9 Ib. of water, in the shape of superheated steam (specific heat .48), and 26.56 Ib. of nitrogen (specific heat .2438). The heat produced is 62,000 B. T. U. If the temperature of the atmosphere is 62 F., 150 B. T. U. is absorbed during the combustion in heating 1 Ib. of water, HiO, from 62 to 212 F. per Ib., 965.8 B. T. U. in evaporating it at that temper- ature, and .48 (T+t 212) in superheating it from 212 to the temperature T +/ of the fire, T being the increase of temperature and t the temperature of the atmosphere, which in this case is 62 F. All this heat may be recovered by condensing the steam and cooling the water of condensation to 62. There- fore, the following equation is obtained : which, being solved, gives T = 4,873 F. T+t = 4,935 F. Showing that hydro- gen and carbon, when perfectly burned, give about the same maximum theo- retical temperature. By a process of reasoning similar to the preceding, the following formula is derived, to obtain the maximum theoretical temperature of the fire, when the fuel contains hydrogen and moisture with a varying supply of air: 616C+2,220fl-327Q-44PF f+.02W+A8H in which T = elevation of temperature above that of atmosphere; C = percentage of carbon in fuel; H = percentage of hydrogen in fuel; O = percentage of oxygen in fuel; W= percentage of water in fuel; /= pounds of dry gases of combustion (HiO excluded) per pound of fuel. EXAMPLE. What would be the temperature of the fire, the temperature of the atmosphere being 62 P., when burning a coal having the composition excluding ash and sulphur, carbon 75%, hydrogen 5%, oxygen 10%, moisture 10%; the dry chimney gases amount to 20 Ib. per Ib. of this combustible including the moisture? SOLUTION. Applying the formula, r _616X75+2.220X5-327X10-44X10 20 + .02X10+.18X5 T+/ = 2,540 -r-62 = 2,602 F. EXAMPLE. What is the maximum temperature attainable by burning moist wood of the composition carbon 38%, hydrogen 5%, oxygen 32%, nitro- gen and ash 1%, moisture 24% ; the dry gases are 15 Ib. per Ib. of wood, and the temperature of the atmosphere is 62 P.? SOLUTION. Applying the formula, 616X38+2,220X5-327X32-44X24 15+.02X24+.18X5 r+* = l,403+62 = 1,465 F. EXAMPLE. What will be the temperature of a fire of Pocahontas coal analyzing carbon 84.22%, hydrogen 4.26%, oxygen 3.48%, nitrogen .84%, sulphur .59%, ash 5.85%, water .76%; the dry gases are 20 Ib. per Ib. of com- bustible, the heating value of the sulphur being neglected? BOILERS 451 SOLUTION. The combustible, carbon and hydrogen, is 88.48% of the coal, hence /= 20 X .8848 = 17.69. Applying the formula, 616X84.22+2.220X4.26-327X3.48-44X.76 17.69 + .02X. 76 + . 18X4.26 SM ' r+* = 3,257 +62 = 3,319 F. When the combustion is perfect, and the furnace is entirely enclosed in walls of firebrick, highly heated, the temperatures calculated by the formula are nearly attained, the only loss being that due to external radiation. In ordinary practice, with the boiler immediately above the fire, the temperature is lowered by radiation, and also, when soft coal is used, by imperfect combustion. Estimation of Air Supply. The theoretical amounts of air required to burn the several combustible elements in a fuel were given in the table on page 447, but when burning coal in a furnace only a rough estimate of the quantity of air supplied may be obtained by direct measurement by an anemometer, or by counting the revolutions of a fan. The only available method of closely approximating the amount of air supplied, is by making a proximate analysis of the gases of combustion, taken from a point close to the furnace, but beyond the point of visible flame. If taken from the chimney, the gas may be of different composition on account of inward leaks of air through cracks in the brickwork. The analysis of the gases gives the percentage of carbon dioxide, oxygen, and carbon monoxide, in this order, the quantity of these gases being deter- mined by absorption; nitrogen is determined by difference; that is, the remain- der after subtracting the sum of the other three gases from 100. Unburned hydrogen or hydrocarbon gases cannot be conveniently determined by ordinary analysis. If the combustion is complete, the percentage of nitrogen will always be found between 79 and 80. If it exceeds 80%, unburned hydrogen, or hydrocarbons are present, an error has been made in the analysis, or, possibly, the hydrogen of a gaseous fuel has been burned leaving the carbon unburned. Thus, in burning marsh gas (methane), CHt, with an insufficient supply of air, the hydrogen only may be burned to water, HzO, leaving the carbon unburned in the shape of soot, which is caught in a filter attached to the gas-collecting apparatus. The water, or water vapor, is condensed, and is not determined in the analysis, leaving the nitrogen that accompanied the oxygen alone to be determined. In this manner, the nitrogen in the gases may actually exceed 80%. The following formula may be used for calculating the air supply: 3.032.ZV Pounds of dry air per pound of carbon = -. \ C Q in which COt, CO, and N are percentages, by volume, of the dry gas. EXAMPLE. How many pounds of air are supplied per pound of carbon in burning a coal, if the gases analyze carbon dioxide 11.74%, carbon monoxide .10%, oxygen 7.71%, nitrogen 80.45%? SOLUTION. Substituting in the formula, 3.032X80.45 Production and Measurement of Draft. It is well known that any volume of gas is lighter when heated than the same volume of gas when cool. When hot gases pass into the chimney they have a temperature of from 400 to 600 F., while the air outside the chimney has a temperature of from 40 to 90 F. Roughly speaking, the air weighs twice as much, bulk for bulk, as the hot gases. Naturally, then, the pressure in the chimney is less than the pressure of the outside air. The production of draft and the satisfactory operation of a chimney depend on this pressure difference. The pressure of the draft depends on the temperature of the furnace gases and the height of the chimney. Chimney draft is affected by so many varying conditions that no absolutely reliable rules can be given for proportioning chimneys to give a certain desired draft pressure. The rules given for chimney proportions are based on successful practice rather than on pure theory. The intensity of the draft may be measured by means of a water gauge such as is shown in the accompanying illustration. This is a glass tube open at both ends, bent to the shape of the letter U ; the left leg communicates with the chimney. The difference in the two water levels H and Z in the legs represents the intensity of the draft, and is expressed in inches of water. The draft produced by a chimney may vary from J in. to 2 in. of water, depending on the temperature of the chimney gases and on the height of the chimney. Generally speaking, it is advantageous to use a high chimney and 452 BOILERS as low a chimney temperature as possible. The draft pressure required depends on the kind of fuel used. Wood requires but little draft, say, $ in. of water or less; bituminous coal generally requires less draft than anthracite. To burn anthracite slack, or culm, the draft pressure should be about 1 1 in. of water. Erection of Chimneys. The form of a chimney has a pro- nounced effect on its capacity. A round chimney has a greater capacity for a given area than a square one. If the flue is taper- ing, the area for calculation is measured at its smallest section. The flue through which the gases pass from the boilers to the chim- ney should have an area equal to, or a little larger than, the area of the chimney. Abrupt turns in the flue or contractions of its area should be carefully avoided. Where one chimney serves several boilers, the branch flue from each furnace to the main flue must be somewhat larger than its proportionate part of the area of the main flue. Chimneys are usually built of brick, though concrete, iron, and steel are often used for those of moderate height. Brick chimneys are usually built with a flue having parallel sides and a taper on the outside of the chimney of from ^g to i in. per ft. of height. A round chimney gives greater draft area for the same amount of material in its structure and exposes less surface to the wind than a square chimney. Large brick stacks are usually made with an inner core and an outer shell, with a space between them. Such chimneys are usually constructed with a series of internal pilasters, or vertical ribs, to give rigidity. The top of the chim- ney should be protected by a coping of stone or a cast-iron plate to prevent the destruction of the brickwork by the weather. Iron or steel stacks are made of plates varying from | to in. thick. The larger stacks are made in sections, the plates being about 1 in. thick at the top and increasing to | in. at the bottom; they are lined with firebrick about 18 in. thick at the bottom and 4 in. at the top. Sometimes no lining is used on account of the likelihood of corrosion and the difficulty of inspection, and also because the inside of lined stacks cannot be painted. On acdount of the great concentration of weight, the foundation for a chimney should be carefully designed. Good natural earth will support from 2,000 to 4,000 Ib. per sq. ft. The footing beneath the chimney foundation should be made of large area, in order to reduce the pressure due to the weight of the chimney and its foundation to a safe limit. Height and Area of Chimneys. The relation between the height of the chimney and the pressure of the draft, in inches of water, is given by the formula = fl /T.6 _ 7.9\ in which . p = draft pressure, in inches of water; H = height of chimney, in feet; T a and T c = absolute temperatures of outside air and of chimney gases respectively. EXAMPLE. What draft pressure will be produced by a chimney 120 ft. high, the temperature of the chimney gases being 600 F., and of the external air 60 P.? SOLUTION. Substituting in the formula, To find the height of chimney to give a specified draft pressure, the preced- ing formula may be transformed. Thus, H 6_.9x T a T c ) EXAMPLE. Required, the height of the chimney to produce a draft of \\ in. of water, the^temperature of the gases and of the external air being, respectively, SOLUTION. Substituting in the formula, n ti 7.6 522' 167 ft. _ 1,010 BOILERS 453 In determining the height of a chimney in cities, it should be borne in mind that the chimney must almost always be carried to a height above the roofs of surrounding buildings, partly in order to prevent a nullification of the draft by opposing air-currents and partly to prevent the commission of a nuisance. The height of the chimney being decided on, its cross-sectional area must be sufficient to carry off readily the products of combustion. The following formulas for finding the dimensions of chimneys are in common use: Let H = height of chimney, in feet; H .P. = horsepower of boiler or boilers; A = actual area of chimney, in squa're feet; E = effective area of chimney, in square feet; 5 = side of square chimney, in inches; d = diameter of round chimney, in inches. Then, E = = A-.6A (1) Vfl (2) (3) d= 13.54 VE+4 (4) The table on page 454 has been computed from these formulas. EXAMPLE. What should be the diameter of a chimney 100 ft. high that furnishes draft for a 600-H. P. boiler? SOLUTION. Substituting in formula 1, E = '- =18. Now, using VlOO formula 4, d = 13.54V 18+4 = 61.44 in. EXAMPLE. For what horsepower of boilers will a chimney 64 in. sq. and 125 ft. high furnish draft? SOLUTION. By simply referring to the table, the horsepower is found to be 934. Maximum Combustion Rate. The maximum rates of combustion attain- able under natural draft are given by the following formulas, which have been deduced from the experiments of Isherwood: Let F weight of coal per hour per square foot of grate area, in pounds; H = height of chimney or stack, in feet, Then, for anthracite burned under the most favorable conditions, F = 2V#-1 (1) and under ordinary conditions, F = 1.5V#-1 (2) For best semianthracite and bituminous coals, F = 2.25Vfl (3) and for less valuable soft coals, F = 3Vfl (4) The maximum rate of combustion is thus fixed by the height of the chimney; the minimum rate may be anything less. EXAMPLE. Under ordinary conditions, what is the maximum rate of com- bustion of anthracite if the chimney is 120 ft. high? SOLUTION. By formula 2, _ F = 1.5X Vl20 - 1 = 15| Ib. per sq. ft. per hr. Forced Draft. The use of forced draft as a substitute for, or as an aid to, natural chimney draft is becoming quite common in large boiler plants. Its advantages are that it enables a boiler to be driven to its maximum capacity to meet emergencies without reference to the state of the weather or to the character of the coal; that the draft is independent of the temperature of the chimney, gases, and that, therefore, lower flue temperatures may be used than with natural draft; and in many cases that it enables a poorer quality of coal to be used than is required with natural draft. Forced draft may be obtained: (1) by a steam jet in the chimney, as in locomotives and steam fire-engines; (2) by a steam-jet blower under the grate bars; (3) by a fan blower delivering air under the grate bars, the ash-pit doors being closed; (4) by a fan blower deliver- ing air into a closed ftreroom, as in the closed stake-hold system used in some ocean-going vessels; and (5) by a fan placed in the flue or chimney drawing the gases of combustion from the boilers, commonly called the induced-draft system. Which one of these several systems should be adopted in any special 454 STEAM ENGINES SIZE OF CHIMNEYS AND HORSEPOWER OF BOILERS 1 1 to d m Height of Chimney, in Feet ct pi 1 2 | 1 00 50 60 70 80 90 100 110 125 150 175 200 > 4> a 8 JT " fe ^ t co < CO |l IE Commercial Horsepower cog &s 23 25 27 .97 1.77 16 18 35 38 41 1.47 2.41 19 21 49 54 58 62 2.08 3.14 22 24 65 72 78 83 2.78 3.98 24 27 84 92 100 107 113 3.58 4.91 27 30 115 125 133 141 4.47 5.94 30 33 141 152 163 173 182 5.47 7.07 32 36 183 196 208 219 6.57 8.30 35 39 216 231 245 258 271 7.76 9.62 38 42 311 330 348 365 389 10.44 12.57 43 48 402 427 449 472 503 551 13.51 15.90 48 54 505 r>3', 565 593 632 692 748 16.98 19.64 54 60 658 694 728 776 849 918 981 20.83 23.76 59 66 792 835 876 934 1,203 1,105 1,181 25.08 28.27 64 72 995 1,038 1,107 1,212 1,310 1,400 29.73 33.18 70 78 1,163 1,214 1,294 1,418 1,531 1,637 34.76 38.48 75 84 1,344 1,415 1,496 1,639 1,770 1,893 40.19 44.18 80 90 1,537 1,616 1,720 1,876 2,027 2,167 46.01 50.27 86 96 case will usually depend on local conditions. The steam jet has the advantage of lightness and compactness of apparatus, and is therefore most suitable for locomotives and steam fire-engines, but it also is the most wasteful of steam, and therefore should not be used when one of the fan-blower systems is avail- able, except for occasional or temporary use, or when very cheap fuel, such as anthracite culm at the mines, is used. STEAM ENGINES PRINCIPLES AND REQUIREMENTS A good steam engine should be as direct acting as possible; that is, the connecting parts between the piston and the crank-shaft should be few in number, as each part wastes some power. The movin g parts of an engine should be strong, to resist strains, and light, so as to offer no undue resistance to motion; parts moving upon each other should be well, truly, and smoothly finished, to reduce resistances to a minimum; the steam should get into the cylinder easily at the proper time, and the exhaust should leave the cylinder as exactly and as easily. The steam pipes supplying steam should have an area one-tenth the combined areas of the cylinders they supply, and exhaust pipes should be somewhat larger. The cylinder and the steam pipes and the boiler should be well protected. The engine should be capable of being started and stopped and reversed easily and quickly. Clearance. The term clearance is used in two senses in connection with the steam engine. It may be the distance between the piston and the cylinder head when the piston is at the end of its stroke, or it may represent the volume between the piston and the valve when the engine is on dead center. To avoid confusion, the former is called piston clearance, and the latter is termed simply clearance. Piston clearance is always a measurement, expressed in parts of an inch. Clearance, however, is a volume. STEAM ENGINES 455 The clearance of an engine may be found by putting the engine on a dead center and pouring in water until the space between the piston and the cylinder head, and the steam port leading into it, is filled. The volume of the water poured in is the clearance. The clearance may be expressed in cubic feet or cubic inches, but it is more convenient to express it as a percentage of the volume swept through by the piston. For example, suppose that the clearance volume of a 12"X18" engine is found to be 128 cu. in. The volume swept through by the piston per stroke is 12* X. 7854X18 = 2,035.8 cu. in. Then, the clearance is 128-^2,035.8 = .063 = 6.3%. The clearance may be as low as i% in Corliss engines, and as high as 14% in high-speed engines. Theoretically, there should be no clearance, because the steam that fills the clearance space does no work except during expansion; it is exhausted from the cylinder during the return stroke, and represents so much dead loss. This is remedied, to some extent, by compression. If the compression were carried up to the boiler pressure, there would be very little, if any, loss, as the steam would then fill the entire clearance space at boiler pressure, and the amount of fresh steam needed would be the volume displaced by the piston up to the point of cut-off, the same as if there were no clearance. In practice, however, the compression is made only sufficiently great to cushion the recipro- cating parts and bring them to rest quietly. It is not practicable to build an engine without any clearance, on account of the formation of water in the cylinder due to the condensation of steam, particularly when starting the engine. Automatic cut-off high-speed engines of the best design, with shaft governors, usually compress to about half the boiler pressure, and have a clearance of from 7 to 14%. Corliss engines require but very little compression, owing to their low rotative speeds; they also have very little clearance, as the ports are short and direct. Cut-Off . The apparent cut-off is the ratio between the portion of the stroke completed by the piston at the point of cut-off, and the total length of the stroke. For example, if the length of stroke is 48 in., and the steam is cut off from the cylinder just as the piston has completed 15 in. of the stroke, the apparent cut-off is if = -f e . The real cut-off is the ratio between the volume of. steam in the cylinder at the point of cut-off and the volume at the end of the stroke, both volumes including the clearance of the end of the cylinder in question. If the volume of steam in the cylinder, including the clearance, at the point of cut-off is 4 cu. ft., and the volume, including the clearance, at the end of the stroke is 6 cu. ft., the real cut-off is = |. Ratio of Expansion. The ratio of expansion, also called the real number of expansions, is the ratio between the volume of steam, including the steam in the clearance space, at the end of the stroke, and the volume, including the clearance, at the point of cut-off. It is the reciprocal of the real cut-off. For example, if the volume at the end of the stroke is 8 cu. ft., and the cut-off is 5 cu. ft., the ratio of expansion is 8-j-5 = 1.6; in other words, the steam would be said to have one and six-tenths expansions. The corresponding real cut-off will be f . Let e =real number of expansions; * = clearance, expressed as a per cent, of stroke; k =real cut-off; ki = apparent cut-off; j r = apparent number of expansions = . KI Then, =|andfe = - (1) K 6 *4 <*> EXAMPLE. The length of stroke is 36 in.; the steam is cut off when the piston has completed 16 in. of the stroke; the clearance is 4%. Find the apparent cut-off, the real cut-off, and the real number of expansions. SOLUTION. Apparent cut-off = | = $ = .444. ki+i .444 + .04 .484 Real number of expansions = e = r = -j-^ = Mean Effective Pressure. In order to find the horsepower of an engine, it is necessary to know the mean effective pressure (abbreviated M. E. P.), 456 STEAM ENGINES which is defined as the average pressure urging the piston forwards during its entire stroke in one direction, less the pressure that resists its progress. If an indicator is not available, so that diagrams may be taken in order to determine the mean effective pressure of an engine, the value of this pressure may be estimated by the formula P = .Q[C(p+ 14.7) 17], in which P = M. E. P., in pounds per square inch; C = constant corresponding to cut-off, taken from following table; p = boiler pressure, in pounds per square inch, gauge. The foregoing formula applies only to a simple noncondensing engine. If the engine is a simple condensing engine, the formula should be altered by sub- stituting for 17 the pressure existing in the condenser, in pounds per square inch. CONSTANTS USED IN CALCULATING MEAN EFFECTIVE PRESSURE Cut-off Constant Cut-off Constant Cut-off Constant 1 .545 .590 .650 .705 .737 I 1 .773 .794 .864 .916 .927 .7 1 .943 .954 .970 .981 .993 In this table, the fraction indicating the point of cut-off is obtained by divid- ing the distance that the piston has traveled when the steam is cut off by the whole length of the stroke; that is, it is the apparent cut-off. It is to be observed that this rule cannot be applied to a compound engine or to any other engine in which the steam is expanded in successive stages in several cylinders. EXAMPLE. Find the approximate mean effective pressure of a non-con- densing engine cutting off at one-half stroke, if the boiler pressure is 80 lb., SOLUTION. According to the table, the constant corresponding to cut-off at one-half stroke is C = .864. Then, applying the formula, P = .9X[.864 X (80+14.7) - 171 = 58.34 lb. per sq. in. Horsepower. The indicator furnishes the most ready method of measuring the pressures on the piston of a steam engine and, in consequence, of determin- ing the amount of work done in the cylinder and the corresponding horsepower. The power measured by the use of the indicator is called the indicated horse- power. It is the total power developed by the action of the net pressures of the steam on the two sides of the moving piston. The indicated horsepower is generally represented by the initials I. H. P. The part of the indicated horsepower that is absorbed in overcoming the fric- tional resistances of the moving parts of the engine is termed the friction horse- power. If the engine is running light, or with no load, all the power developed in the cylinder is absorbed in keeping the engine in motion, and the friction horsepower is equal to the indicated horsepower. This principle furnishes a simple approximate method of finding the friction horsepower of a given engine; as, however, the friction between the surfaces increases with the pressure, the power absorbed in overcoming the engine will be greater as the load on the engine is increased. The difference between the indicated horsepower and the friction horse- power is the net horsepower. This is the power that the engine delivers through the flywheel or shaft to the belt or the machine driven by it, and is sometimes called the delivered horsepower. As the power that an engine is capable of delivering when working under certain conditions is often measured by a device known as a Prony brake, the net horsepower is frequently called the brake horsepower, abbreviated B. H. P. Finding the Indicated Horsepower. Knowing the dimensions and speed of the engine and the mean effective pressure on the piston, all the data for find- ing the rate of work done in the engine cylinder expressed in horsepower are at hand. STEAM ENGINES 457 Let H = indicated horsepower of engine; P = mean effective pressure of the steam, in pounds per square inch; A = area of piston, in square inches; L length of stroke, in feet; N = number of working strokes per minute. In a double-acting engine, or one in which the steam acts alternately on both sides of the piston, the number of working strokes per minute is twice the number of revolutions per minute. For example, if a double-acting engine runs at a speed of 210 R. P. M. there are 420 working strokes per minute. A few types of engines, however, are single-acting; that is, the steam acts on only one side of the piston. Such are the Westinghouse, the Willans, and others. In this case, only one stroke per revolution does work, and, conse- quently, the number of strokes per minute to be used in the foregoing formula is the same as the number of revolutions per minute. Unless it is specifically stated that an engine is single-acting, it is always understood, when the dimen- sions of a steam engine are given, that a double-acting engine is meant. EXAMPLE. The diameter of the piston of an engine is 10 in. and the length of stroke 15 in. It makes 250 R. P. M., with a mean effective pressure of 40 Ib. per sq. in. What is the horsepower? SOLUTION. As it is not stated whether the engine is single or double acting, assume that it is double acting; then, the number of strokes is 250X2 = 500 per min. Hence, T w P P L A N 40Xf|X(10 2 X.7854)X500 LH - P ' = 33,000 = 33,000 The indicated horsepower of a compound or triple-expansion engine may be calculated from the indicator diagrams in exactly the same manner as with any simple engine, considering each cylinder as a simple engine and adding the horsepowers of the several cylinders together. In taking the indicator cards from a compound engine, the precaution of taking the cards simultaneously from all cylinders must be observed, especially when the engine runs under a variable load, because, otherwise, an entirely wrong distribution of power may be shown, and there may also be a great variation between the indicated horse- power really existing and that calculated from diagrams taken at different times. The indicated horsepower of compound engines is sometimes found by refer- ring the mean effective pressure of the high-pressure cylinder to the low-pressure cylinder and calculating the horsepower of the engine on the assumption that all the work is done in the low-pressure cylinder. To do this, the mean effective pressures of the two cylinders are found from indicator diagrams; the mean effective pressure of the high-pressure cylinder is then divided by the ratio of the volume of the low-pressure cylinder to that of the high-pressure cylinder; and the quotient is added to the mean effective pressure of the low-pressure cylinder, the sum being the referred mean effective pressure. This sum is then taken as the mean effective pressure of the engine, and the area of the low- pressure piston as the piston area; with these data, the length of stroke and the number of strokes, the horsepower is computed as for any simple engine. In the case of a triple-expansion engine, the mean effective pressures of the high- pressure and intermediate cylinders are referred to the low-pressure cylinder and added to its mean effective pressure. Thus, suppose that in a 12", 20", and 34"X30" engine the mean effective pressures are 82.3 Ib., 27.8 Ib., and 10.6 Ib., respectively. Then, the referred mean effective pressure is &*i 2 27 8 106 f^+^^H - = 10.4 + 10 + 10.6 = 31 Ib., and this value must be substituted o.Uo ^./o I for P in finding the horsepower of the engine. While this method shortens the labor of computing the horsepower, it obviously does not show the distribution of work between the cylinders. Stating Sizes of Engines. The size of a simple engine, that is, an engine having but one cylinder, is commonly stated by giving the diameter of the cylinder, followed by the length of the stroke, both in inches. Thus, a simple engine having a cylinder 12 in. in diameter and a stroke of 24 in. would be referred to as a 12"X24" engine, the multiplication sign in this case serving merely to separate the two numbers. The sizes of compound and multiple- expansion engines are designated in a similar fashion. Thus, a compound engine with a high-pressure cylinder 11 in. in diameter, a low-pressure cylinder 458 STEAM ENGINES 20 in. in diameter, and a stroke of 15 in. would be referred to as an 11* and 20* X15" compound engine. In the same way, a 14", 22", and 34"X18" triple- expansion engine would be one in which the diameters of the cylinders are 14 in., 22 in., and 34 in., and the stroke is 18 in. Mechanical Efficiency. The mechanical efficiency of an engine is the ratio of the net horsepower to the indicated horsepower; or it is the percentage of the mechanical energy developed in the cylinder that is utilized in doing useful work. To find the efficiency of an engine, when the indicated and net horse- powers are known, divide the net horsepower by the indicated horsepower. Piston Speed. The total distance traveled by the piston in 1 min. is called the piston speed. As it is customary to take the stroke in inches, to find the piston speed, multiply the stroke in inches by the number of strokes and divide IN by 12; or, letting 5 represent the piston speed, S = , where / is the stroke in inches. But N = 2R, where R represents the number of revolutions per minute. Hence, ^ 12 12 6 EXAMPLE. An engine with a 52-in. stroke runs at a speed of 66 R. P. M. What is the piston speed? CO \/ Aft SOLUTION. By the formula, 5 = - = 572 ft. per min. The piston speeds used in modern practice are about as follows: Small stationary engines .............................. 300 to 600 Large stationary engines ............................. 600 to 1,000 Corliss engines ...................................... 400 to 750 Marine engines ..................................... 200 to 1,200 Allowance for Area of Piston Rod. It is generally considered sufficiently accurate to take the total area of one side of the piston as the area to be used in calculating the horsepower of an engine. The effective area of one side of the piston is, however, reduced by the sectional area of the piston rod, and if it is important that the power be calculated with the greatest practical degree of accuracy, an allowance for the area of the piston rod must be made. This is done by taking as the piston area one-half the sum of the areas exposed to steam pressure on the two sides of the piston. Thus, if a piston is 30 in. in diameter with a 6-in. piston rod, the average area is 302 X. 7854 + (302 X. 7854- 62 X. 7854) 2 = o92.72 sq. in. If the piston rod is continued past the piston so as to pass through the head- end cylinder head; that is, if the piston has a tailrod, allowance must be made for the tailrod. Thus, with a piston 30 in. in diameter, a piston rod 6 in. in diameter, and a tailrod 5 in. in diameter, the average area is (3Q2 X .7854 - 52 X .7854) + (3Q2 X .7854 - 62 X .7854) 2 Cylinder Ratios. The cylinders of compound and multiple-expansion engines increase in diameter from the high-pressure to the low-pressure end, and it is customary to refer to their relative sizes by means of cylinder ratios. As all the cylinders have the same length of stroke, the volumes of the several cylinders are in proportion to the areas of the cylinders, and therefore in pro- portion to the squares of the diameters. The area of the high-pressure cylinder is taken as unity, and the other areas are referred to it, and the ratios of these areas, or the ratios of the squares of the diameters, are called the cylinder ratios. For example, a triple-expansion engine having cylinders 12 in., 20 in., and 34 in. in diameter will have the cylinder ratios of 12 2 : 20 2 : 34 2 , or 144 : 400. 1,156, which reduces to 1 : 2.78 : 8.03; that is, the intermediate cylinder is 2.78 times as large as the high-pressure cylinder and the low-pressure cylinder is 8.03 times as large as the high-pressure cylinder. If there are two cylinders to one stage of expansion, as, for example, two low-pressure cylinders, the sum of their areas must be used in finding the cylinder ratios. Thus, if there had been two 24-in. low-pressure cylinders instead of one 34-in. cylinder, in the foregoing case, the cylinder ratios would have been 12* : 2Q2 : 2X242, or 144 : 400 : 1,152, which reduces to 1 : 2.78 : 8. STB AM ENGINES 459 CONDENSERS There are two types of condensers in general use, namely, the surface con- denser and the jet condenser. In the former, the exhaust steam comes in con- tact with a large area of metallic surface that is kept cool by contact with cold water. In the latter, the exhaust steam, on entering the condenser, comes in contact with a jet of cold water. In either case, the entering steam is con- densed to water, and in consequence a partial vacuum is formed. If enough cold water were used, the steam on entering would instantly condense and a practically perfect vacuum would be obtained were it not for the fact that the feedwater of the boiler always contains a small quantity of air, which passes with the exhaust steam into the condenser and therefore partly destroys the vacuum. To get rid of this air, the condenser is fitted with an air pump, which pumps out both the air and the water formed by condensation. Surface Condensers. In the surface condenser, the exhaust steam and the injection water are kept separate throughout their course through the con- denser; and the condensed steam leaves the condenser as fresh water, free from the impurities contained in the injection water. The water of condensation from a surface condenser is therefore fit to be used as boiler feed, except that it contains oil used for cylinder lubrication, which can b'e eliminated by means of an oil separator. It is for this reason that the surface condenser, in spite of its greater complication, cost, size, and weight, as compared with the jet con- denser, is used instead of the latter where the supply of injection water is unfit for use as boiler feed. Thus, the surface condenser is used altogether in marine work, except for vessels navigating clean, fresh water like that of the Great Lakes, in order to avoid the use of sea-water in the boilers. In the surface condenser the steam may be outside and the water inside the tubes, or the reverse. If the water is inside the tubes, it should enter at the bottom of the condenser and be discharged at the top. This brings the coldest water into contact with the partly condensed steam, and the warmest water into contact with the hot entering steam. When the water is outside the tubes, it is necessary to fit baffle plates on the water side to force the water into a definite and regular circulation, and to prevent it from going directly from inlet to outlet and also to prevent the water from arranging itself in layers according to temperature, with the coldest water on the bottom and the hottest water on top. The outlet should be well above the top row of tubes. A solid body of water above the top row of tubes is thus assured, and the accumulation of a stagnant body of hot water in the top of the condenser is prevented by its being continually drawn off by the circulating pump and replaced by cooler water from beneath. Air tends to accumulate in the top of the water side of a surface condenser. This is particularly inconvenient where the water is inside the tubes, as the air fills the top rows of tubes and excludes the water, destroying their value as cooling surfaces. To prevent this, an air valve must be provided, as high up on the water side as possible, by which the air can be drawn off when it becomes troublesome. Drain valves and pipes should be provided at the bottom. As the condensed steam from the surface condenser is generally pumped back into the boiler as feedwater, it is desirable to have it as hot as possible; but it must be remembered that it is impossible to get the feedwater from the condenser at a higher temperature than that of saturated steam at the absolute pressure existing in the condenser. It will be considerably cooler than this if, after being condensed, it is allowed to lie in the bottom of the condenser and give up its heat to the circulating water. The heat thus given up is a total loss, and should be avoided by con- necting the air-pump suction to the lowest point of the condenser and by shaping the bottom of the condenser so that the water will drain rapidly into the air- pump suction. Cooling Water for Surface Condenser. The amount of cooling water required in the case of a surface condenser may be found by the formula in which Q = number of pounds of cooling water required to condense 1 Ib. of steam; H = total heat above 32 of 1 Ib. of steam at pressure at release; t = temperature of condensed steam on leaving condenser; t\ = temperature of cooling water on entering condenser; to = temperature of cooling water on leaving condenser. 460 STEAM ENGINES EXAMPLE. Steam exhausts into a surface condenser from an engine cylinder at a pressure of 6 lb., absolute; the temperature of the condensing water on entering is 55 F., and en leaving it is 100 F. ; the temperature of the condensed steam on leaving the condenser is 125 F. How many pounds of cooling water are required per pound of steam? SOLUTION. The total heat above 32 of 1 lb. of steam at 6 lb., absolute, from the Steam Table, is 1,133.8 B. T. U. Then, substituting the values of H,t,h, and fe> in the formula, Injection Water for Jet Condenser. The quantity of injection water required for a jet condenser may be found by the formula fl-q-32) t-h ' in which Q = number of pounds of injection water required to condense 1 lb. of steam; H = total heat above 32 of 1 lb. of steam at pressure at release; t = temperature of mixture of injection water and condensed steam on leaving the condenser; h = temperature of injection water on entering the condenser. EXAMPLE. Steam is exhausted into a jet condenser from an engine cylinder at a pressure of 10 lb., absolute; the temperature of the injection water on entering is 60 F., and on leaving 140 F. How much injection water is required per pound of steam? SOLUTION. The total heat above 32 of 1 lb. of steam at 10 lb. absolute, from the Steam Table, is 1,140.9 B. T. U. Then, substituting the values of H, t, and h in the formula. ENGINE MANAGEMENT STARTING AND STOPPING Warming Up. About 15 or 20 min. before starting the engine, the stop- valves should be raised just off their seats and a little steam should be allowed to flow into the steam pipe. The drain cock on the steam pipe just above the throttle should be opened. When the steam pipe is thoroughly warmed up and steam blows through the drain pipe, the drain cock should be closed and the throttle opened just enough to let a little steam flow into the valve chest and cylinder; or if a by-pass around the throttle is fitted, it may be used. The cylinder relief valves, or drain cocks, and also the drain cocks on the valve chest and the exhaust pipe should be opened, if the engine is non-condensing. If the cylinders are jacketed, steam should be turned into the jackets and the jacket drain cocks should be opened. While the engine is warming up, the oil cups and the sight-feed lubricator may be filled. A little oil may be put into all the small joints and journals that are not fitted with oil cups. The guides should be wiped off with oily waste and oiled. By this time the engine is getting warm. If the cylinder is fitted with by-pass valves, they should be used to admit steam to both ends of the cylinder. In general, all cylinders, especially if they are large and intricate castings, should be warmed up slowly, as sudden and violent heating of a cylinder of this character is very liable to crack the casting by unequal expansion. An excellent and economical plan for warming up the steam pipe and the engine is to open the stop- valves and throttle valve at the time or soon after the fires are lighted in the boilers, permitting the' heated air from the boilers to circulate through the engine, thus warming it up gradually and avoiding the accumulation of a large quantity of water of condensation in the steam pipe and cylinder. When pressure shows on the boiler gauge or steam at the drain pipes of the engine, the stop- valves and throttle may be closed temporarily, but not hard down on their seats. When this method of warming up the engine is adopted, the safety valves should not be opened while steam is being raised. Stop-valves and throttle valves should never be opened quickly or suddenly and thus permit a large volume of steam to flow into a cold steam pipe or cylin- der. If this is done, the first steam that enters will be condensed and a partial vacuum will be formed. This will be closely followed by another rush of steam STEAM ENGINES 461 with similar results, and so on until a mass of water will collect, which will rush through the steam pipe and strike the first obstruction, generally the bend in the steam pipe near the cylinder, with great force and in all probability will carry it away and cause a disaster. This is called water hammer and has caused many serious accidents. Before turning steam into any pipe line or into a cylinder, all drain valves should be opened. Another precaution that should be taken is the easing of the throttle valve on its seat before steam is let into the main steam pipe; otherwise, the unequal expansion of the valve casing may cause the valve to stick fast and thereby give much trouble. Even if a by-pass pipe is fitted around the throttle, it is better not to depend on it. As water is non-compressible, it is an easy matter to blow off a cylinder head or break a piston if the engine is started when there is a quantity of water in the cylinder. Oil and Grease Cups. The last thing for the engineer to do before taking his place at the throttle preparatory to starting the engine, provided he has no oiler, is to start the oil and grease cups feeding. It is well to feed the oil liber- ally at first, but not to the extent of wasting it; finer adjustment of the oiling gear can be made after the engine has been running a short time and the journals are well lubricated. Starting and Stopping Non-Condensing Slide-Valve Engine. A non- condensing slide-valve engine is started by simply opening the throttle; this should be done quickly in order to jump the crank over the first dead center, after which the momentum of the flywheel will carry it over the other centers. The engine should be run slowly at first, gradually increasing the revolutions to the normal speed. When the engine has reached full speed, the drain pipes should be examined; if dry steam is blowing through them, the drain cocks should be closed. If water is being delivered, the drain cocks should remain open until steam blows through and should then be closed. To stop a non-condensing slide-valve engine, it is only necessary to shut off the supply of steam by closing the throttle, but care should be taken not to let the engine stop on the dead center. After the engine is stopped, the oil feed should be shut off and the main stop-valve clpsed. The valve should be seated, but without being jammed hard down on its seat. The drain cocks on the steam pipe and engine may or may not be opened, according to circum- stances. It will do no harm to allow the steam to condense inside the engine, as the engine will then cool down more gradually, which lessens the danger of cracking the cylinder casting by unequal contraction. All the water of condensation should be drained from the engine before steam is again admitted to it. Starting and Stopping Condensing Slide-Valve Engine. In the case of condensing slide-valve engines, before the main engine is started, the air pump and circulating pump should be put into operation and a vacuum formed in the condenser; this will materially assist the main engine in starting promptly. Prior to starting the air and circulating pumps, the injection valve should be opened to admit the condensing water into the circulating pump; the delivery valve should also be opened at this time. If an ordinary jet condenser is used, no circulating pump is required, the water being forced into the condenser by the pressure of the atmosphere. If the air pump is operated by the main engine a vacuum will not be formed in the condenser until after the engine is started and at least one upward stroke of the air pump is made. In this case the injection valve must be opened at the same moment the engine is started; otherwise, the condenser will get hot and a mixture of air and steam accumulate in it and prevent the injection water from entering. When this occurs it is necessary to pump cold water into the condenser by one of the auxiliary pumps through a pipe usually fitted for that purpose; if such a pipe has not been pro- vided, it may be found necessary to cool the condenser by playing cold water on it through a hose. The operation of stopping a slide-valve surface-condensing engine is pre- cisely similar to that of stopping a non-condensing engine of the same type, with the addition that after the main engine is stopped the air and circulating pumps are also stopped, and in the same way, that is, by closing the throttle, after which the injection valve and the discharge valve should be closed' and the drain cocks opened. With a jet condenser, the operation of stopping the engine is the same as the above, with the exception that the injection valve should be closed at the same moment that the engine is stopped. Starting and Stopping Simple Corliss Engine. In the Corliss engine the eccentric rod is so constructed and arranged that it may be hooked on or unhooked from the eccentric pin on the wrist-plate at the will of the engineer. 462 STEAM ENGINES After all the preliminary operations have been attended to, the starting bar is shipped into its socket in the wristplate and the throttle ,is opened. The starting bar is then vibrated back and forth by hand, by which the steam and exhaust valves are operated through the wristplate and valve rods; as soon as the cylinder takes steam, the engine will start. After working the starting bar until the engine has made several revolutions and the flywheel has acquired sufficient momentum to carry the crank over the dead centers, the hook of the eccentric rod should be allowed to drop upon the pin on the wristplate. As soon as the hook engages with the pin, the starting bar is unshipped and placed in its socket in the floor. The way to determine in which direction the starting bar should be first moved to start the engine ahead is to note the position of the crank, from which the direction in which the piston is to move may be learned. This will indicate which steam valve to open first; it will then be an easy matter to determine in which direction the starting bar should be moved. If the engine is of the condensing type, the same course of pro- cedure in starting the air and circulating pumps should be followed as with the simple condensing slide-valve engine. A Corliss engine is stopped by closing the throttle and unhooking the eccentric rod from the pin on the wristplate; this is done by means of the unhook- ing gear provided for the purpose. As soon as the ecentric rod is unhooked from the pin, the starting bar is shipped into its socket in the wristplate and the engine is worked by hand to any point in the revolution of the crank at which it is desired to stop the engine. The procedure is then the same as for the simple slide-valve engine. After stopping a Corliss condensing engine the same course should be followed as with a slide-valve condensing engine in regard to draining cylinders, closing stop-valves, etc. Starting and Stopping Compound Slide-Valve Engine. Before starting a compound engine, the high-pressure cylinder is warmed up in the same manner as a simple engine. To get the steam into the low-pressure cylinder is, however, an operation that will depend on circumstances. If the cylinders are provided with pass-over valves, it will be necessary only to open them to admit steam into the receiver and thence into the low-pressure cylinder. If the cylinders are not fitted with pass-over valves the steam can usually be worked into the receiver and low-pressure cylinder by operating the high-pressure valves by hand. Sometimes compound engines are fitted with starting valves, which greatly facilitate the operations of warming up and starting. Usually a compound engine will start upon opening the throttle. If the high-pressure crank of a cross-compound engine is on its center and the low-pressure engine will not pull it off, it must be jacked off. If the pressure of steam in the receiver is too high, causing too much back pressure in the high pressure cylinder, the excess of pressure must be blown off through the receiver safety valve; if the pressure in the receiver is too low to start the low-pressure piston, more steam must be admitted into the receiver. If the engine is stuck fast from gummy oil or rusty cylinders, all wearing surfaces must be well oiled and the engine jacked over at least one entire revolution. If the cut-offs are run up, they should be run down, full open. If there is water in the cylinders, it should be blown out through the cylinder relief or drain valves, and if there is any obstruction to the engine turning, it should be removed. If the crank of a tandem compound engine is on the center, it must be pulled or jacked off. If the high-pressure crank of a cross-compound engine is on the center, r^may or may not be possible to start the engine by the aid of the low-pressure cylinder, depending on the yalve gear and the crank arrangement. When the cranks are 180 apart, which is a very rare arrangement, the crank must be pulled or jacked off the center. When the cranks are 90 apart and a pass-over valve is fitted, live steam may be admitted into the receiver and thence into the low-pressure cylinder, in order to start the engine. When no pass-over is fitted, but the engine has a link motion, sufficient steam to pull the high-pressure crank off the center can generally be worked into the low-pressure cylinder by working the links back and forth. When no pass- over is fitted, but the high-pressure engine can have its valve or valves worked . by hand, steam can be got into the low-pressure engine by working the high- pressure valve or valves back and forth by hand. If no way exists of getting steam into the low-pressure cylinder while the high-pressure crank is on a dead center, it must be pulled or jacked off. If the air and circulating pumps are attached to and operated by the main engine, a vacuum cannot be generated in the condenser until after the main engine has been started. Consequently, in this case, there is no vacuum to help start the engine; therefore, if it is tardy or refuses to start, it will be STEAM ENGINES 463 necessary to resort to the jacking gear and jack the engine into a position from which it will start. A vacuum having been generated in the condenser before- hand, the pressure in the receiver acting on the low-pressure piston causes the engine to start promptly, even though the high-pressure crank may be on its center. Compound slide-valve engines, whether condensing or non-condensing, are stopped by closing the throttle, and, if a reversing engine, throwing the valve gear into mid-position. If the stop is a permanent one, the usual practice of draining the engine, steam chests, and receiver, closing stop- valves, stopping the oil feed, etc. should be followed. If the engine is intended to run in both directions in answer to signals, as in the cases of hoisting, rolling-mill, and marine engines, the operator, after stopping the engine on signal, should imme- diately open the throttle very slightly, in order to keep the engine warm, and stand by for the next signal. If the engine is fitted with an independent or adjustable cut-off gear, it should be thrown off; that is, set for the greatest cut-off, for the reason that the engine may have stopped in a position in which the cut-off valves in their early cut-off positions would permit little or no steam to enter the cylinders, in which case the engine will not start promptly, and perhaps not at all. While waiting for the signal, the cylinder drain valves should be opened and any water that may be in the cylinders should be blown out. When dry steam blows through the drains, the cylinders are clear of water. When the signal to start the engine is received, it is only necessary to throw the valve gear into the go-ahead or backing position, as the signal requires, and to operate the throttle according to the necessities of the case, for which no rule can be laid down beforehand, as the position of the throttle will depend on the load on the engine at the time. Starting and Stopping Compound Corliss Engine. The operation of starting and stopping a compound Corliss engine is precisely similar to that of starting and stopping a simple Corliss engine. The high-pressure valve gear only is worked by hand in starting, the low-pressure eccentric hook having been hooked on previously. The low-pressure valve gear is worked by hand only while Warming up the low-pressure cylinder." The directions given for operating the simple condensing engine apply to the condensing Corliss engine, so far as the treatment of the air pump, circulating pump, and condenser is concerned. POUNDING OF ENGINES Faulty Bearings. Loose journal brasses are the most frequent cause of pounding in engines. The remedy for pounding of this nature is obvious. The engine should be stopped and the brasses set up gradually until the pound- ing ceases. In the case of shaft journals, they may be set up without stopping the engine, provided the engineer can reach them without danger of being caught in the machinery. It may so happen that the boxes or brasses are worn down until the edges of the upper half and those of the lower half are in contact and cannot be set up on thejjournal any farther; they are then said to be brass and brass, or brass- bound. In a case of this kind, the journal must be stripped, as it is called, when the cap and brasses are removed from a journal. The edges of the brasses are then chipped or filed off, in order to allow them to be closed in. It is a most excellent plan in practice to reduce the halves of the brasses so that they will stand off from each other when in place for a distance of J to ^ in. and to fill this space with hard sheet-brass liners fro,m No. 20 to No. 22 Birmingham wire gauge in thickness, or even thinner. Should the journal become brass-bound, the cap may be slacked off and a pair of the liners slipped out without the necessity of stripping the journal. In some instances journal-boxes are fitted with keepers, or chipping pieces, as they are sometimes called. These usually consist of cast-brass liners from 1 to 5 in. in thickness, having ribs or ridges cast on one side, for convenience of chipping and filing. These keepers are sometimes made of hardwood and are capable of being compressed slightly by the pressure exerted upon them during the setting-up process. When the boxes are babbitted, the body of the box is occasionally made of cast iron, in which case iron liners and keepers are used instead of brass ones. In engines fitted with some types of friction couplings, there is a thrust exerted upon the shaft in the direction of its length. This will necessitate having a thrust bearing, or thrust block, as it is sometimes called. There are a number of types of thrust bearings, but the most common is the collar thrust, which 464 STEAM ENGINES consists of a series of collars on the shaft that fit in corresponding depressions in the bearing. If these collars do not fit in the depressions rather snugly the shaft will have end play and there probably will be more or less ppunding or backlash at every change of load on the engine. This can be remedied only by putting in a new thrust bearing and making a better fit with the shaft collars, unless the rings in the bearing are adjustable, in which case the end play may be taken up by adjusting the rings. Pounding in Cylinders. Pounding in the cylinders is frequently caused by water due to condensation or to that carried over from the boilers. This may be a warning that priming is likely to occur in the boilers 9r has already com- menced. If the cylinders are not fitted with automatic relief valves, the drain cocks should be opened as quickly as possible and the throttle closed a little to check the priming. Another source of pounding in the cylinder is a piston loose on the rod; this will result if the piston-rod nut or key backs off or the riveting becomes loose, permitting the piston to play back and forth on the piston rod. If due to backing off of the nut, the engine should be shut down instantly. There is generally very little room to spare between the piston-rod nut and the cylinder head; therefore, it cannot back off. very far before it will strike and break the cylinder head. After the engine is stopped and the main stop-valve is closed, the cylinder head should be taken off and the piston nut set up as tightly as possible. As a measure of safety, a taper split pin should in all cases be fitted through the piston rod behind the nut or a setscrew should be fitted through the nut. A slack follower plate or junk ring will cause pounding in the cylinder. It seldom happens that all the follower bolts back out at one time, but not infrequently one of them works itself out altogether. This is a very danger- ous condition of affairs, especially in a horizontal engine: If the bolts should get end on between the piston and cylinder head, either the piston or the cylin- der head is bound to be broken. Therefore, if there is any intimation that a follower bolt is adrift in the cylinder, the engine should be shut down instantly, the cylinder head taken off, the old bolt removed, and one having a tighter fit put in. Broken packing rings and broken piston springs will cause noise in the cylinder, but it is more of a rattling than a pounding, and the sound will easily be recognized by the practiced ear. There is not so much danger of a break- down from these causes as may be supposed, from the fact that the broken pieces are confined within the space between the follower plate and the piston flange. Pounding in the cylinders of old engines is often produced by the striking of the piston against one or the other cylinder heads, due to the wearing away of the connecting-rod brasses. Keying up the brasses from time to time has the effect of lengthening or shortening the connecting-rod, depending on the design, and this. change in length destroys the clearance at one end of the cylinder by an equal amount. The remedy is to restore the rod to its original length by placing sheet-metal liners behind the brasses; this obviously will move the piston back or ahead and restore the clearance. A rather rare case of the piston striking the cylinder head is due to the unscrewing of the piston rod from the crosshead, in case it is fastened by a thread and check-nut. To obviate any danger, the check-nut should be tried frequently. Improper Valve Setting. The primary cause of another source of pound- ing is the improper setting of the steam valve, or possibly its improper design. In the case of improper setting of the valve, insufficient compression, insufficient lead, cut-off 'too early, and late release may all cause pounding on the centers. .-^ ""-x Reversal of Pressure. The effect of a reversal of \ x pressure is clearly shown in the accompanying illustra- \ tion. With the crankpin at a and the engine running , in the direction indicated by the arrow, the connecting- j rod is subjected to a pull, but after the crankpin has , passed the dead center c, the connecting-rod is subjected f to a push, in which case the rear brass, as shown at b, / bears against the crankpin, while in the former case, ,'' as shown at a, the front brass bears against the crank- pin. By giving a sufficient amount of compression, the lost motion in the pins and journals is transferred gently from one side to the other before the crankpin reaches the dead center. If the compression is insufficient, there will be pounding. STEAM ENGINES 465 Insufficient Lead. Insufficient lead causes an engine to pound because the piston has then little or no cushion to impinge on as it approaches the end of its stroke, and it is brought to rest with a jerk. A similar effect will be pro- duced by a late release; the pressure is retained too long on the driving side of the piston. The ideal condition is that the pressures shall be equal on both sides of the piston at a point in its travel just in advance of the opening of the steam port. The position of this point varies with the speed of the piston and other conditions that only the indicator card can reveal. Pounding at Crosshead. The crosshead is a source of pounding from various causes, of which the loosening of the piston rod is one of the most common. There are several methods of attaching the piston rod to the cross- head. The rod may pass through the crosshead with a shoulder or a taper, or both, on one side of the crosshead and a nut on the other; or the rod may be secured to the crosshead by a cotter, instead of the nut; or the end of the rod may be threaded and screwed into the crosshead, having a check-nut to hold the rod in place. In the case first mentioned, the nut may work loose, which will cause the crosshead to receive a violent blow, first, by the nut on one side and then by the shoulder or taper on the other, at each change of motion of the piston; the remedy is to set up the nut. A similar effect will be produced if the cotter should work loose and back out. In case the'piston rod is screwed into the crosshead and the rod slacks back, the danger is that the piston will strike the rear cylinder head. The check-nut should be closely watched. Pounding at the crosshead may be due to loose wristpin brasses, in which case they should be set up, but not too tightly. In case a crosshead works between parallel guides, pounding may be caused if the crosshead is too loose between the guides, and the crosshead shoes should therefore be set out. If pounding results from the wearing down of the shoe of a slipper crosshead, a liner should be put between the shoe and the foot of the crosshead or the shoe should be set put by the adjustment provided. Pounding in Air Pump. Pounding in the air pump is generally produced by the slamming of the valves, caused by an undue amount of water in the pump, which will usually relieve itself after a few strokes. The pump piston, however, may be loose on the piston rod or the piston rod may be loose in the crosshead. A broken valve may also cause pounding in the air pump, all of which must be repaired as soon as detected. Pounding in Circulating Pump. In a circulating pump of the reciprocating type, pounding may be caused by admitting top little injection water, and the pounding may be stopped by adjusting the injection valve to admit just the right quantity. It may so happen, however, that the injection water is very cold, and to admit enough of it to stop the pounding in the circulating pump will make the feed water too cold. To meet this contingency, an air check- valve is often fitted to the circulating pump to admit air into the barrel of the pump as a cushion for the piston; this check- valve may be kept closed when not needed to admit air. A broken valve, a piston loose on its piston rod, and a piston rod loose in the crosshead will all cause pounding in the circulating pump; they should be treated in the same manner as was specified for similar troubles in the air pump. HOT BEARINGS _ Should any of the bearings show an inclination to heat to an uncomfortable point when felt by the hand, the oil feed should be increased. If the bearing continues to get hotter, some flake graphite should be mixed with the oil and the mixture should be fed into the bearing through the oil holes, between the brasses, or wherever else it can be forced in. If, after trying the remedies just mentioned, the bearing continues to grow hotter, to the extent, for instance, of scorching the hand or burning the oil, it indicates that the brasses have been expanded by the heat and that they are gripping the journal harder and harder the hotter they get. At this stage, if the engine is not stopped or if the heating is not checked, the condition of the bearing will continue to grow worse, and may become so bad as to slow down and eventually stop the engine by excessive friction. By this time the brasses and journal will be badly cut and in bad condition generally, and the engine must be laid up for repairs. After the simple remedies previously given have been tried and failed to produce the desired results, the engine should be stopped and the cap or key of the hot bearing should be slacked back and the engine allowed to stand until the bearing has cooled off. If necessary, the cooling may be hastened by pouring ; cold water on the bearing, though this is objectionable, as it may 466 STEAM ENGINES cause the brasses to warp or crack. Putting water on a very hot bearing should be resorted to only in an emergency, that is, when an engine must be kept running. Water may be used on a moderately hot bearing without doing very much harm. It is quite common in practice, when sprinklers are fitted to an engine, to run a light spray of water on the crankpins when they show a tendency to heat, with very beneficial results. Dangerous Heating. Should a bearing become so hot as to scorch the hand or to burn the oil before it is discovered it is imperative that the engine should be stopped, at least long enough to loosen up the brasses, even though it is necessary to start up again immediately; otherwise the brasses will be damaged beyond repair and deep grooves will be cut into the journals. If the brasses are babbitted, the white metal will melt out of the bearing at this stage. The engine will then be disabled, and if there is not a spare set of brasses on hand, it will be inoperative until the old brasses are rebabbitted or until a new set is made and fitted. If it is absolutely necessary in an emergency to keep the engine running while a bearing is very hot, the engineer must exercise his best judgment as to how he shall proceed. After slacking off the brasses, about the best he can do is deluge the inside of the bearing with a mixture of oil and graphite, sulphur, soapstone, etc., and the outside with cold water from buckets, sprinklers, or hose, taking the chances of ruining the brasses and cutting the journal. Refitting Cut Bearing. The wearing surfaces of the brasses and journal must be smoothed off as well as circumstances will permit; but if the grooves are very deeply cut, it will be useless to attempt to work them out entirely, and if the brasses are very much warped or badly cracked, it will be best to put in spare ones, if any are on hand. If not, the old ones must be refitted and used until a new set can be procured. As for the J9urnal, it is permanently damaged. Temporary repairs can be made by smoothing down the journal and brasses; but at the first opportunity the journal should be turned in a lathe and the brasses properly refitted or replaced with new ones. Newly Fitted Bearings. The bearings of new engines are particularly liable to heat, as the wearing surfaces of the brasses and journal have just been machined and hence are comparatively rough. The conditions just mentioned also exist with new brasses and the journals of an old engine. If a new engine, or one with new brasses is run moderately, in regard to both speed and load, and with rather loose brasses, there will be little danger of hot bearings, pro- vided proper attention is given to adjustment and lubrication. This is what is familiarly termed wearing down the bearings. Faulty Brasses. When the brasses of an engine bearing are set up too tight, heating is inevitable. Often, an attempt is made to stop a pound in an engine by setting up the brasses when the thump should be stopped in some other way. The brasses should be slacked off as soon as possible. As a matter of fact, hot bearings should never occur from this cause. Bearings may heat because the brasses are too loose. The heating is caused by the hammering of the journal against the brasses when the crankpin is passing the dead centers. The derangement is easily remedied, however, by setting up the cap nuts or the key. Most engineers have their own views regarding the setting up of bearings. One method is to set up the cap nuts or key nearly solid and then slack them back half way; if the brasses are still too loose, they are set up again and slacked back less than before, repeating this operation until there is neither thumping nor heating. Another method of setting up journal brasses is to fill up the spaces between the brasses with thin metal liners, from No. 18 to No. 22 Birmingham wire gauge in thickness, and a few paper liners for fine adjustment. Enough of these should be put in to cause the brasses to set rather loosely on the journal when the cap nuts or keys are set up solid. The engine should be run for a while m that condition; then a pair of the liners should be removed and the brasses set up solid again. This operation should be repeated until there is neither thumping nor heating. It may require a week or more, and with a large engine longer, to reach the desired point. If this system is carefully earned out, there will be very little danger of heating. In removing the liners, great care should be exercised not to disturb the brasses any more than is absolutely necessary. Warped and cracked brasses will cause heating, because they do not bear evenly on the journal, and hence the friction is not distributed evenly over " l^j 1 " 6 l urf . ace - the distortion is not too great, the brasses may be refitted to the journal by chipping, filing, and scraping; but if they are twisted so much that they cannot be refitted, nothing will do but new brasses STEAM ENGINES 467 Brasses and journals that have been hot enough to be cut and grooved are liable to heat up again any time on account of the roughness of the wearing surfaces. As long as the grooves in the journal are parallel and match the grooves in the brasses, the friction is not greatly increased; but if a smooth journal is placed between brasses that are grooved and pressure is applied, the journal crushes the grooves in the brasses and becomes brazed or coated with brass, and then heating results. The way to prevent heating from this cause is to work the grooves out of the journal and brasses by filing and scraping as soon as possible after they occur. Faulty workmanship is a common cause of the heating of crankpins, wrist- pins, and bearings. The brasses in that case do not bear fairly and squarely, even though they appear all right to the eye. A crankpin brass must fit squarely on the end of the connecting-rod and the rod itself must be square. If the key, when driven, forces the brasses to one side or the other and twists the strap on the rod, it will draw the brasses slantwise on the pin and make them bear harder on one side than on the other, thus reducing the area of the bearing surfaces. The same is true of the shaft bearings. If the brasses do not bed fairly on the bottom of the pillow-block casting or do not go down evenly, without springing in any way, heating will result If the brasses are too long and bear against the collars of the journal when cold, they will most surely heat after the engine has been running a while. It is hardly possible to run bearings stone cold. They will warm up a little and the brasses will be expanded thereby, which will cause them to bear still harder against the collars. This, in turn, will induce greater friction and more expan- sion of the brasses. The evil may be obviated by chipping or filing a little off each end of the brasses until they cease to bear against the collars while running. A little side play is a good thing because it also promotes a better distribution of the oil and prevents the journal and brasses from wearing into concentric parallel grooves. Edges of Brasses Pinching Journal. Brasses, when first heated by abnormal nd along the surface in contact with the journal ; this would friction, tend to expand , open the brass and make the bore of larger diameter were it not prevented by the cooler part near the outside and by the bedplate itself. If the brass has become hot quickly and excessively, the resistance to expansion produces a permanent set on the layers of metal near the journal, so that on cooling, the brass closes and grips the journal. This is why some bearings always run a trifle warm and will not work cool. A continuance of heating and cooling will set up a bending action at the middle of the brass, which must eventually end in cracking it. Heat- ing produced in this way may be prevented by chip- ping off the brasses at their edges parallel to the jour- nal, as shown at a in the accompanying illustration, in which b is a section of the journal and c and d repre- sent the top and bottom brasses, respectively. Hot Bearings Due to Faulty Oiling. It does not take long for a bearing to get very hot if it is deprived of oil. The two principal causes of dry bearings are an oil cup that has stopped feeding, either by reason of being empty or by being clogged up from dirt in the oil, and oil holes and oil grooves stopped up with dirt and gum. The effect produced upon a bearing by an insufficient oil supply is similar to that of no oil, but in a less degree. Of course, it will take longer for a bearing to heat with insufficient oil than with none at all, and the engineer has more time in which to discover and remedy the difficulty. Oils that contain dirt and grit are prolific sources of hot bearings. There is a great deal of dirt in lubricating oils of the average quality ; therefore, all oil should be strained through a cloth or filtered, no matter how clear it looks. All oil cups, oil cans, and oil tubes and channels should be cleaned out fre- quently. Oil may be removed from the cups by means of an oil syringe, and all oil removed from the cups and cans should be strained or filtered before being used. There are on the market many lubricating oils whose quality cannot be definitely decided on without an actual trial, and it is difficult to avoid getting a bad lot of oil sometimes. About the only safe way to meet this trouble is to pay a fair price to a reputable dealer for oil that is known to be of good quality, unless the purchaser is expert in judging oils or is able to pay a competent chemist to test them. 468 STEAM ENGINES Bearings carrying very heavy shafts sometimes refuse to take the oil; or, if they do, it is squeezed out at the ends of the brasses or through the oil holes, and then the journal will run dry and heat. Large journals require oil of a high degree of viscosity, or heavy oil, as it is popularly called. Oil of this character has more difficulty in working 'its way under a heavy shaft than a thin oil has, but thin oil has not the body necessary to lubricate a large journal. This difficulty may be met by chipping oil grooves or channels in the brasses. A round-nosed cape chisel, slightly curved, is generally used for this purpose; care should be taken to smooth off the burrs made by the chisel, which may be done with a steel scraper or the point of a flat file. The grooves are usually cut into the brass in the form of a V if the engine is required to run in only one direction; if it is to run in both directions the grooves should form an X. In the first instance, care must be taken that the V opens in the direction of rotation of the shaft; that is, the grooves should spread out from their junction in the same direction as that in which the journal turns. The oil grooves may be about i in. wide and f in. deep, and semicircular in cross-section. Grit in Bearings. Grit is an ever-present source of heating of bearings, and only by persistent effort can the engineer keep machinery running cool in a dirty atmosphere. The machinery of coal breakers, stone crushers, and kindred industries is especially liable to be affected in this way. Work done on a floor over an engine shakes dirt down upon it at some time or other; hence, all floors over engines should be made dust-proof by laying paper between the planks. If the engine room and firerooms communicate, and piles of red- hot clinkers and ashes are deluged with buckets of water, the water is instantly converted into a large volume of steam, carrying with it small particles of ashes and grit that penetrate into every nook and cranny, and these will find their way into the bearings sooner or later. Hot clinkers and ashes should be sprinkled, and the fireroom door should be closed while the ashes and clinkers are being hauled or wet down or while the fires are being cleaned or hauled. As an additional precaution, all open oil holes should- be plugged with wooden plugs or bits of clean cotton waste as soon as possible after the engine is stopped, and should be kept closed until ready to oil the engine again preparatory to starting up. Plaited hemp or cotton gaskets should also be laid over the crevices between the ends of the brasses and the collars of the journals of every bearing on the engine and kept there while the engine is standing still. Overloading of Engine. The effects produced by overloading an engine are: The pressure on the brasses is increased to a point beyond that for which they were designed, the friction exceeds the practical limit, and the bearing heats. In case an engine is run at or near its limit of endurance, or if the journals are too small, it is wise and economical to have a complete set of spare brasses on hand ready to slip in when the necessity arises. Engine Out of Line. If the engine is not in line, the brasses do not bear fairly upon the journals. This will reduce the area of the bearing surfaces in contact to such an extent as to cause heating. If the engine is not very much out of line, matters may be considerably improved by refitting the brasses by filing and scraping down the parts of those that bear most heavily on the journal. If this does not answer, the heating will continue until the engine is lined up. The crosshead guides of an engine out of line are apt to heat. The guides may also heat from other causes; for instance, the gibs may be set up too much. The danger of hot guides may be very much lessened by chipping zigzag oil grooves in their wearing surfaces and by attaching to the crosshead oil wipers made of cotton lamp wicking arranged so as to dip into oil reser- voirs at each end of the guides if they are horizontal, and at the lower end if they are vertical. These wipers will spread a film of oil over the guides at every stroke of the crosshead. Effect of External Heat on Bearings. Bearings may get hot by the appli- cation of external heat. This may be the case if the engine is placed too near furnaces or an uncovered boiler, or in an atmosphere heated by uncovered steam pipes or other means. The excessive heat of the atmosphere will then expand the brasses until they nip the journals, which will generate additional heat and cause further expansion of the brasses, and so on until a hot bearing is the result. The remedy obviously depends upon the conditions of each case. Springing of Bedplate. If the bedplate of an engine is not rigid enough to resist the vibration of the moving parts, or if it is sprung by uneven settling or the instability of the foundation, the engine will be thrown out of line inter- mittently or permanently, and the bearings will heat. But it will do no good to refit the brasses unless the engine bed is stiffened in some way and leveled up. STEAM ENGINES 469 Springing or Shifting of Pillow-Blqck. The effect of the springing or shift- ing of the pedestal or pillow-block is similar to the springing of the engine bed; that is, the bearing will be thrown out of line, with the consequent danger of heating. As the pedestal is usually adjustable, it is an easy matter to readjust it, after which the holding-down bolts should be screwed down hard. If a pedestal is not stiff enough to resist the strains upon it and it springs, measures should be taken to stiffen it. STEAM TURBINES The turbine is a machine by which the energy of a moving fluid, as steam or water, is transformed, producing a rotary motion. The rotating part of the turbine is cylindrical in form, comprising a shaft carrying a wheel, to which are fastened blades, also called vanes or buckets, against which the moving fluid impinges. This wheel, known as a turbine wheel, is enclosed in a casing. This form of motor is growing in popularity particularly in electrical work, the motor and generator being keyed on the same shaft, and for the following reasons: 1. The ability to use highly superheated steam, resulting in greater economy. 2. Reduced cost per unit capacity of the electrical generator, because of increased speed and less weight per horsepower. 3. Reduced floor space, resulting in less cost for land and power-station building. 4. Reduced cost of lubrication, as no cylinder oil is required and less oil is needed for bearings. 5. Saving in labor; engine oilers are not required, and one engineer can attend to more output than on reciprocating engines. 6. Reduced cost of foundations, as the turbine is balanced and has no reciprocating parts. 7. The turbine gives good steam economy over a wider range of load than the reciprocating engine; this is an important advantage in favor of the tur- bine, particularly for electric power stations where the load is variable. If it becomes necessary to operate a turbine unit at a comparatively light load, say, one-fourth or one-half load, the increase in steam consumption per horsepower per hour is not so great as it would be with a reciprocating engine under the same conditions. Also, a turbine unit will work more efficiently on overloads. The forces acting on the turbine wheels are continuous; hence, a uniform rotary motion is secured without the necessity of heavy flywheels. Types of Turbines. Steam turbines are of two general types, velocity turbines and pressure turbines. In the velocity, or impulse, turbine the rotation is produced by the direct impact or blow upon the blades of the turbine of steam issuing from a nozzle at high velocity, the action being the same as that of water in impulse water-wheels. Leading examples of this type of turbine are the De Laval, which is a single-stage, expansion, velocity turbine, in which all the expansion of the steam takes place in a single stage in one set of nozzles; the Curtis turbine, which is a few-stage, expansion, velocity turbine, in which the steam is expanded in two, three, four, or five stages; the Rateau turbine, which is a multistage, expansion, velocity turbine, in which the steam is expanded in many stages. In the pressure, or reaction, turbine, the steam enters the central space and flows out through a series of guide vanes and then through the vanes of the moving wheel. In this type of wheel, the blades run full of steam, and there is a continual fall of pressure from the entrance of the steam until it leaves the turbine. The pressure turbine is always a multistage expansion turbine, the number of stages reaching 50 or 100. The leading American example is the Westinghouse-Parsons turbine. When referring to the various stages of expansion in a turbine, it is cus- tomary to omit the term expansion and speak of the single-stage velocity turbine (instead of the single-stage expansion velocity turbine) ; the few-stage velocity turbine; the multistage velocity turbine. In the turbines named, the Curtis turbine has a vertical shaft around which the blades rotate in a horizontal plane. In all the others the axis is horizontal and the blades rotate in vertical planes. Steam Consumption. The relation between the brake horsepower of the steam turbine at full load and the steam consumption is shown in the follow- ing table. The values in this table are taken from published tests of steam turbines that have attained the greatest commercial success. The turbines used saturated steam at from 115 to 140 Ib. per sq. in., gauge pressure, and exhausted 470 STEAM ENGINES into a vacuum of from 26 to 28.5 in. of mercury. Better results than those noted in the table can be obtained by the use of highly superheated steam. The better the vacuum, the greater is the economy in the use of steam, both in the steam engine and in the steam turbine. A high vacuum is of greater value to the turbine, however, because the turbine can take advantage of a greater range of expansion. The degree of vacuum to be carried is a matter of dollars and cents; that is, it may cost more to create and maintain a high vacuum than may be saved in steam consumption. In a comparative test of a turbine and a triple-expansion engine under like conditions, it was found that, in the case of the reciprocating engine, little or nothing was to be gained by carrying a greater vacuum than about 26 in.; but the economy of the turbine in the use of steam increased rapidly as the vacuum was increased above 26 in. The conclusion is that high degrees of vacuum are more desirable for turbines than for engines. Comparison of Turbines and Engines. If the matter of steam consump- tion alone is considered, the average condensing turbine of less than about 700 H. P. is not so economical as the average compound or triple-expansion condensing engine, although the turbine may be preferred to the engine for other reasons. In larger sizes, however, and particularly in very large units, the economy of the turbine is very noticeable. The turbine possesses the ability to expand the steam to the lowest available condenser pressure without difficulty; but to do this in a reciprocating engine would require very STEAM CONSUMPTION PER HOUR OF TURBINES Brake Horsepower Pounds of Steam Used Brake Horsepower Pounds of Steam Used 100 200 300 400 500 18.2 17.5 : v> 16.9 16.3 15.8 600 700 800 900 1,000 15.3 14.8 14.3 13.7 13.2 large valves, and ports and heavy pistons, because of the great volume of steam to be handled at very low pressures. Finding Horsepower of Turbines. There is no way of finding the indicated horsepower of a steam turbine, because no form of indicator applicable to the turbine has been invented. Nor is any such instrument likely to be developed, owing to the very great difficulty of determining the energy given up to the blades of a turbine from a jet of steam. The usual way of finding the power of a steam turbine is to use a brake or a dynamometer and thus to determine the brake horsepower, or else to connect an electric generator to the turbine and measure the electrical output at the switchboard. In case the latter method is used, the efficiency of the generator and the turbine together is involved. Turbine Troubles.; To obtain free running, it is necessary to allow clear- ance between the stationary and the moving rows of blades, as well as between the ends of the blades and the casing or the rotor. In impulse turbines, such as the Curtis and the Rateau, the clearance between the rows of blades is important; however, if it is made no greater than is necessary for mechanical reasons, the efficiency will not be affected seriously. In the reaction turbine, such as the Parsons, the clearance between the rows is of small consequence as compared with the clearance between the ends of the stationary blades and the rotor and between the ends of the moving blades and the casing. The former may vary from | to 1 in. or more from the high-pressure to the low- pressure stage; but the tip clearance must be kept between a few hundredths and a few thousandths of an inch. The stripping of the blades is one of the troubles to which turbines are subject. It may be due to the interference of the stationary and the movable blades, or to the rubbing of the blades against the shell or the rotor. In either of these cases the existing clearances are reduced by wear of the parts, shifting of the rotor, or unequal expansion of the rotor and the casing, until the blades touch and tear one another loose. The same result will occur if some foreign solid, as a stray nut or bolt, is carried along with the steam into the turbine. If a turbine is started too quickly, without being properly warmed up, the STEAM ENGINES 471 sudden unequal expansion set up in the heavy casing arid the lighter rotor may cause the blades to come in contact and be stripped. Stripping is claimed by some engineers to be more common in turbines in which the blades are not supported at their outer ends. To prevent it, some manufacturers apply shroud rings and metal lacings to the outer ends of the blades. As there are no valves, pistons, or piston rings in the turbine to be main- tained free from leakage, about the only thing that can affect the steam con- sumption is the condition of the blades. The blades of steam turbines are subjected to the cutting action of steam flowing at high velocities, and often carrying water particles with it. This cutting, or erosion, wears away the edges and surfaces of the blades. From the data available, it appears that the erosion is very slight if the steam is dry or superheated, no matter what velocities are used; but if the steam is wet, erosion will take place, and it will be greatly increased if the velocity of the steam is high. The horsepower is not affected to any great extent by blade erosion, according to the results of experience. In the case of a 100-H. P. De Laval turbine, the steam inlet edges of the blades were worn away about ^ in., yet the steam consumption was only about 5% above that with new blades. If the boiler supplying steam to a reciprocating engine primes badly, a slug of water may be carried over into the cylinder, resulting in a cracked piston or cylinder, a buckled piston rod or connecting-rod, or a wrecked frame. In case a steam turbine is used, however, the danger is greatly lessened. In tur- bines in which the blades are not supported at their outer ends, the water may cause stripping of the blades; but this is not very likely, as the blades at the high- pressure end of the turbine are short. A rush of water from the boiler has been known to bring a turbine almost to a stop without damaging the blades. On account of the high speeds attained in turbine practice, the rotors are balanced accurately, so as to reduce vibration. But in spite of this careful balancing, vibration may manifest itself during ordinary running. It may be caused in any one of several ways, but the fundamental cause is lack of balance. If the rotor is warmed up too rapidly, the shaft or the wheels may be warped by unequal expansion, producing an unbalanced effect. The stripping of a blade or two will affect the balance of the wheel and tend to produce vibration. Even water carried into the turbine with the steam will bring about an unbal- anced condition and will lead to vibration. When vibration is observed, it is well to reduce the speed a little, and to note whether this causes the vibration to cease. If it does, but comes back again as soon as the speed is increased, the source of the trouble should at once be determined. Operation of Turbines. If the steam turbine is a new one, or if it has been standing idle for a long period, it should not be started until it, together with its auxiliary apparatus, has been thoroughly inspected. The bearings should be properly adjusted and freed from dirt, and the entire lubricating system should be clean and filled with clean oil. The steam pipe from the boilers should be blown through, so as to clear it of any foreign matter that could be carried into the turbine by the steam. The governor mechanism should be examined, to see that it is in good order; the oil pump shpuld be looked after, to ascertain whether it is in condition to maintain a continuous supply of oil; and, finally, before the turbine is started, the shaft should be turned over by hand, to insure that the rotor will turn freely in the casing. A steam turbine should be started slowly, and before it is allowed to turn over under steam it should be warmed up. This is accomplished by opening the throttle valve just enough to let steam flow into the turbine. The drains should be kept open until the turbine is well started. The length of time required for warming up depends on the size of the turbine, a large unit requiring more time than a small one. As the warming up proceeds, the throttle may grad- ually be opened and the auxiliary machinery may be started. Once it has been started, the turbine should be brought up to speed slowly. If it is speeded up too rapidly, vibration will result. After the normal running speed has been reached, the load may be thrown on; but this, also, should be done gradually, to prevent a rush of water from the boiler with the steam. If superheated steam is used, extra caution must be employed in starting, for during the warming up, with the throttle valve only slightly opened, the passing steam will be cooled considerably. But when the valve is opened wider, the greater volume passing will not lose so much of its superheat, and if care is not exercised the turbine will be subjected to sudden expansion because of the higher temperature of the steam. The main point in starting is to avoid any sudden changes of temperature in the turbine. If a turbine must be ready to be put in operation at short notice, steam may be allowed to flow 472 STEAM ENGINES through it continually, by means of a by-pass around the throttle valve. It will always be warmed up, then, and can be brought up to speed with less danger and The shaft or spindle of a turbine rotates at high speed, and therefore the bearings should be kept well lubricated; for if the oil supply fails, or if a bearing begins to heat because of grit carried into it, the resulting trouble will come very quickly. The presence of a hot bearing will usually be evidenced by the smell of burning oil or by the appearance of white smoke. When these signs are observed the oil supply should immediately be increased to the greatest possible amount. If this does not reduce the temperature of the bearing or prevent its further heating, the turbine should be shut down. To continue will result in burning out the bearing, and it is better to stop before this happens. The high speed of the shaft renders it impossible to nurse a hot turbine bearing as is done frequently in the running of reciprocating engines. When shutting down a steam turbine, the throttle valve should be closed partly before the load is reduced, so as to prevent any possibility of racing when the load is finally taken off. The load may then be used as a brake to bring the rotor to a stop. When the throttle valve has been closed and the steam supply has been shut off completely, the auxiliary machinery may be stopped. If the load is taken off before the throttle is wholly closed _ the turbine may continue to rotate for $ hr., as the rotor is then running in a vacuum and under no load. The speed may be reduced by opening the drains and allowing air to enter the casing. The oil supply to the bearings must be continued until the turbine has come to rest, and the oil pump should be the last auxiliary to be stopped. Economy of Turbine. As there are no internal rubbing surfaces in the steam turbine, superheated steam may be employed without causing any of the lubrication troubles attending its use in reciprocating engines. Because of the greater amount of heat contained in 1 Ib. of superheated steam, the economy of a turbine working with superheated steam is greater than that of one working with saturated steam; also, the efficiency is increased because the ' superheated steam causes less frictional resistance to the motion of the blades. To show the value of superheated steam in turbine work, it may be stated that 50 F. of superheat reduces the steam consumption about 6% ; 100 F. of superheat reduces it about 10% ; and 150 F. of superheat reduces it about 13%. The use of high superheat, however, produces expansion of the rotor and the casing and may cause the blades to interfere; as a result, the usual degree of superheat in steam-turbine practice is 100 F., and seldom exceeds 150 F. The steam turbine shows better economy than the steam engine when work- ing with low-pressure steam in connection with a high vacuum; but when work- ing with high-pressure steam and a vacuum of about 26 in., the engine is the more economical. As a consequence, a combination of the steam engine and the steam turbine has been adopted. The engine uses the high-pressure steam from the boilers and expands it to about atmospheric pressure. This exhaust steam then passes into the turbine, which exhausts into a condenser carrying a high degree of vacuum, and the expansion is carried to the extreme practicable limit. The turbine thus used in connection with an engine is termed an exhaust-steam turbine, As the economy of the steam turbine is dependent so largely on the degree of vacuum carried, it is necessary for the engineer to watch the vacuum gauge closely. With reciprocating engines, the loss of 1 or 2 in. of vacuum may not be of much consequence; but in a turbine plant, where the vacuum is from 27 to 28 in., a loss of 1 or 2 in. will result in a considerable increase in the steam consumption. Because of the high vacuum employed, the difficulty of keeping ' pipes, valves, and glands from leaking is greater in turbine practice than in engine practice, but the greater economy obtained by keeping everything tight overbalances the increased care and labor. Care of Gears in De Laval Turbines. The De Laval Steam Turbine Company in their directions for operating their turbines state that in order to keep the gears in good condition the teeth should be cleaned occasionally when the turbine is not in service. They recommend that a wire brush and kerosene be employed for this purpose. At the same time the gear-case should also be thoroughly cleaned, and after the cleaning the gears should be well lubricated. Should an engineer for any reason desire to take the gears out of the case, it is recommended that he secure special directions relating to their removal from the manufacturers. The same statement also applies to the adjustment of the gears, which need to be kept in perfect adjustment. STEAM ENGINES 473 RULES FOR STATIONARY ENGINEERS If a gauge glass breaks turn off the water first and then the steam, to avoid scalding yourself. Don't buy oil or waste simply because it is very cheap; it will cost more than a good article in the end. When cutting rubber for gaskets, etc., have a dish of water handy, and keep wetting the knife blade; it makes the work much easier. Don't forget that there is no economy in employing a poor fireman; he can, and probably will, waste more coal than would pay the wages of a first- class man. An ordinary steam engine having two cylinders connected at right angles on the same shaft consumes one-third more steam than a single-cylinder engine, while developing only the same amount of power. A fusible plug ought to be renewed every 3 mo., by removing the old metal and refilling the case; and it should be scraped clean and bright on both ends every time that the boiler is washed out, to keep it in good working order. When trying a gauge-cock, don't jerk it open suddenly, for if the water happens to be a trifle below the cock, the sudden relief from pressure at that point may cause it to lift and flow out, thus showing a wrong height. Whereas, if it is opened quietly, no lift will occur, and it will show whether there is water or steam at that level. Always open steam stop-valves between boilers very gently, that they may heat and expand gradually; by suddenly turning on steam a stop- valve chest was burst, due to the expansive power of heat unequally applied. The same care must be exercised when shutting off stop- valves; explosions have been caused by shutting a communicating stop- valve too suddenly due to the recoil. In order to obtain the driest possible steam from a boiler, there should be an internal perforated pipe (dry pipe, so called) fixed near the top of the boiler, and suitably connected to the steam pipe. The perforations in this pipe should be from one-quarter to one-half greater in area than that of the steam pipe. If a glass gauge tube is too long, wet a triangular file with turpentine, then holding the tube in the left hand, with the thumb and forefinger at the place where it is to be cut, saw it quickly and lightly two or three times with the edge of the file. Take the tube in both hands, both thumbs being on the side opposite the mark, and 1 in. or so apart, and then try to bend the glass, using the thumbs as fulcrums, and it will break at the mark, which has weakened the tube. A stiff charge of coal all over a furnace will lower the temperature 200 or 300 in a very short time. After the coal is well ignited the temperature will rise about 500, and as it burns will gradually drop about 200, until the fireman puts in another charge, when the sudden fall again takes place. This sudden contraction and expansion frequently causes the bursting of a boiler, and it is for this reason that light and frequent charges of coal, or else firing only one-half of the furnace at a time, should be always insisted on. Be careful when using a wrench on hexagonal nuts that it fits snugly, or the edges of the nut will soon become rounded. If a monkey-wrench is not placed on the nut properly, the strain will often bend or fracture the wrench. The area of grate for a boiler should never be less than sq. ft. per I. H. P. of the engine, and it is seldom advisable to increase this allowance beyond i sq. ft. per I. H. P. The area of tube surface for a boiler should not be less than 2| sq. ft. per I. H. P. of the engine. The ratio of heating surface to grate area in a boiler should be 30 to 1 as a minimum, and may often be increased to 40 to 1, or even more, with advantage. Lap- welded pipe of the same fated size has always the same outside diameter, whether common, extra, or double extra, but the internal diameter is of course decreased with the increased thickness. A good cement for steam and water joints is made by taking 10 parts, by weight, of white lead, 3 parts of black oxide of manganese, 1 part of litharge, and mixing them to the proper consistency with boiled linseed oil. To harden a cutting tool, heat it in a coke fire to a blood-red heat and plunge it into a solution of salt and water (1 Ib. of salt to 1 gal. of water), then polish the tool, heat it over gas, or otherwise, until a dark straw and purple mixed color shows on the polish, and cool it in the salt water. Small articles can be plated with brass by dipping them in a solution of 9\ gr. each of sulphate of copper and chloride of tin, in If pt. of water. 474 COMPRESSED AIR Don't be eternally tinkering about an engine, but let well enough alone. Don't forget that it is possible to drive a key with a copper hammer just as well as with a steel one, and that it doesn't leave any marks. Keep on hand slips of thin sheet copper, brass, and tin, to use as liners, and if these are shaped properly, much time will be saved when they are needed. A few wooden skewer pins, such as butchers use, are very useful for many purposes in an engine room. In running a line of steam pipe where there are certain rigid points, make arrangements for expansion on the line between those points. Arrange the usual work of the engine and firerooms systematically, and adhere to it. Don't forget that cleanliness is next to godliness. Rubber cloth kept on hand for joints should be rolled up and laid away by itself, as any oil or grease coming in contact with it will cause it to soften and give out when put to use. When using a jet condenser, let the engine make three or four revolutions before opening the injection valve, and then open it gradually, letting the engine make several more revolutions before it is opened to the full amount. Open the main stop- valve before the fires are started under the boilers. When starting fires, don't forget to close the gauge-cocks and safety valve as soon as steam begins to form. An old Turkish towel, cut in two lengthwise, is better than cotton waste for cleaning brass work. Always connect the steam valves in such a manner that the valve closes against the constant steam pressure. Turpentine well mixed with black varnish makes a good coating for iron smoke pipes. Ordinary lubricating oils are not suitable for use in preventing rust. It is possible to make a hole through glass by covering it with a thin coating of wax, warming the glass and spreading the wax on it; then scrape off the wax where the hole is wanted, drop a little fluoric acid on the spot with a wire. The acid will cut a hole through the glass, and it can be shaped with a copper wire covered with oil and rottenstone. A mixture of 1 oz. of sulphate of copper, J oz. of alum, teaspoonful of powdered salt, 1 gill of vinegar and 20 drops of nitric acid will make a hole in steel that is too hard to cut or file easily. Also, if applied to steel and washed off quickly, it will give the metal a beautiful frosted appearance. COMPRESSED AIR CLASSIFICATION AND CONSTRUCTION OF COMPRESSORS An air compressor consists essentially of a cylinder in which atmospheric air is compressed by a piston, the driving power being steam, water, oil, gas, or electricity. Steam-driven compressors in ordinary use may be classed as follows: 1. _ Straight-line type, in which a single horizontal air cylinder is set tandem with its steam cylinder, and provided with two flywheels; this pattern is generally adapted for compressors of small size. 2. Duplex type, in which there are two steam cylinders, each driving an air cylinder, and coupled at 90 to a crank-shaft carrying a flywheel. 3. Horizontal, cross-compound engines, each steam cylinder set tandem with an air cylinder, as in 2. 4. Vertical, simple, or compound engines, with the air cylinders set above the steam cylinders. 5. Compound or stage compressors, in which the air cylinders themselves are compounded; the compression is carried to a certain point in one cylinder and successively raised and finally completed to the desired pressure in the others. They may be either of the straight-line or duplex form, with simple or compound steam cylinders. The principle of compound, or two-stage,air compression is recognized as applicable for even the moderate pressures required in mining. Compressors of class 5 are frequently employed, as well as classes 1, 2, and 3. COMPRESSED AIR 475 Theory of Air Compression. The useful effect or efficiency of a compressor is the ratio of the force stored in the compressed air to the work that has been expended in compressing it; this probably never reaches 80% and often falls below 60%. Free Air is air at ordinary atmospheric pressure as taken into the com- pressor cylinder; as commonly used, this means air at sea-level pressure (14.7 Ib. per sq. in.) at 60 F. The absolute pressure of air is measured from zero, and is equal to the assumed atmospheric pressure plus gauge pressure. Air-compression calculations depend on the two well-known laws: 1. Boyle's Law. The temperature being constant, the volume varies inversely as the pressure; or PV = P'V' = a constant; in which F equals the volume of a given weight of air at the freezing point, and the pressure P; V equals the volume of the same weight of air at the same temperature and under the pressure P'. 2 Cay-Lussac's Law. The volume of a gas under constant pressure, when heated, expands, for each degree of rise in temperature, by a constant pro- portional part of the volume that it occupied at the freezing point; or, V'= V (1 +at), in which a equals 2 fo for centigrade degrees, or *th: for Fahren- heit degrees. Theoretically, air may be compressed in two ways, as follows: 1. I sothermally , when the temperature is kept constant during compres- sion, and in this case, the formula PF = P'F' is true. 2. A diabolically, when the temperature is allowed to rise without check during the compression. As the pressure rises faster than the volume diminishes, the equation PV = P'V no longer holds, and p = (T?) W . * n which n equals 1.406. The specific heat of air at constant pressure is .2375, and at constant volume .1689. and n = . 2375 -h. 1689 = 1.406. In practice, compression is neither isothermal nor adiabatic, but inter- mediate between the two. The values of n for different conditions in prac- tice as determined from a 2,000-H. P. stage compressor at Quai de la Gare, Paris, are as follows: For purely adiabatic compression, with no cooling arrangements, n= 1.406; in ordinary single-cylinder dry compressors, provided with a water-jacket, n is roughly 1.3; while in the best wet compressors (with spray injection) , n becomes 1.2 to 1.25. In the poorest forms of compressor, the value n = 1.4 is closely approached. For large, well-designed compressors with compound air cylinders, the exponent n may be as small as 1.15. Construction of Compressors. Compressors are usually built with a short stroke, as this is conducive to economy in compression as well as the attain- ment of a proper rotative speed. In ordinary single-stage compressors, the usual ratio of length of stroke to diameter of steam cylinders is H to 1 or 1J to 1. In some makes, such as the Rand, the ratio is considerably greater, varying from 1 to If to 1, as in several large plants built for the Calumet & Hecla Mining Co. Many compressors have length and diameter of steam cylinders equal. The relative diameters of the air and steam cylinders depend on the steam pressure carried, and the air pressure to be produced. In mining operations, there is usually but little variation in these conditions. For rock- drill work, the air pressure is generally from 60 to 80 Ib. In using water-power, a compressor is driven most conveniently by a bucket impact wheel, such as the Pelton or Knight. The waterwheel is generally mounted directly on the crank-shaft, without the use of gearing. As the power developed is uniform throughout the revolution of the wheel, the compressor should be of duplex form, in order to equalize the resistance so far as possible. The rim of the wheel is made extra heavy, to supply the place of a flywheel. When direct-connected, the wheel is of relatively large diameter, as its speed of rotation must of necessity be slow. With small high-speed wheels, the compressor cylinders may be operated through belting or gearing. In most cases, however, the waterwheel may be large enough to render gearing unneces- sary. Impact wheels may be employed with quite small heads of water, by introducing multiple nozzles. To prevent the water from splashing over the compressor, the wheel is enclosed in a tight iron or wooden casing. The force of the water is regulated usually by an ordinary gate valve. If the head is great, it may be necessary to introduce means for deflecting the nozzle, so that, when the compressor is to be stopped suddenly, danger of rupturing the water main will be avoided. Rating of Compressors. Compressors are rated as follows: (1) In terms of the horsepower developed by the steam end of the compressor, as shown by 476 COMPRESSED AIR indicator cards taken when running at full speed and when the usual volume of air is being consumed; (2) compressors for mines are often rated roughly as furnishing sufficient air to operate a certain number of rock drills; a 3-in. drill requires a volume of air at 60 Ib. pressure, equal to 100 or 110 cu. ft. of free atmospheric air per minute; (3) in terms of cubic feet of free air com- pressed per minute to a given pressure. As the actual capacity of a compressor depends on the density of the intake air, it will be reduced when working at an altitude above sea level, because of the diminished density of the atmosphere. The accompanying table gives the percentages of output at different elevations. EFFICIENCIES OF AIR COMPRESSORS AT DIFFERENT ALTITUDES Barometer Pressure Volumetric Decreased Altitude Efficiency of Loss of Power Feet Inches Mercury Pounds per Square Inch Compressor Per Cent. Capacity Per Cent. Required Per Cent. 30.00 14.75 100 1.000 28.88 14.20 97 3 1.8 2,000 27.80 13.67 93 7 3.5 3,000 26.76 13.16 90 10 5.2 4,000 25.76 12.67 87 13 6.9 5,000 24.79 12.20 84 16 8.5 6,000 23.86 11.73 81 19 10.1 7,000 22.97 11.30 78 22 11.6 8,000 22.11 10.87 76 24 13.1 9,000 21.29 10.46 73 27 14.6 10,000 20.49 10.07 70 30 16.1 11,000 19.72 9.70 68 32 17.6 12,000 18.98 9.34 65 35 19.1 13,000 18.27 8.98 63 37 20.6 14,000 17.59 8.65 60 40 22.1 15,000 16.93 8.32 58 42 23.5 ' EXAMPLE. Calculate the volume of air furnished by an 18"X24" com- pressor working at an elevation of 5,000 ft. above sea level, making 95 rev. per min., and having a piston speed of 380 ft. per min. SOLUTION. 9 2 X 3.14 = 254.3 sq. in. = piston area. rrjX 380 = 668.8 cu. ft. = volume displaced per minute by the piston; deducting 10% for loss gives 602 cu. ft. At sea level at 80 Ib. gauge pressure, this equals X 602 = 95 cu. ft. At an elevation of 5,000 ft., the output of a compressor would be 95X84% = 79.8 cu. ft. per min. Cooling. Compressor cylinders may be cooled by injecting water into the cylinder, in which case they are known as wet compressors; or by jacketing the cylinder in water, when they are known as dry compressors. TRANSMISSION OF AIR IN PIPES The actual discharge capacity of piping is not proportional to the cross- sectional area alone, that is, to the square of the diameter. Although the periphery is directly proportional to the diameter, the interior surface resis- tance is much greater in a small pipe than in a large one, because, as the pipe becomes smaller, the ratio of perimeter to area increases. To pass a given volume of compressed air, a 1-in. pipe of given length requires over three times as much head as a 2-in. pipe of the same length. The character of the pipe, also, and the condition of its inner surface, have much to do with the friction developed by the flow of air. Besides imper- fections in the surface of the metal, the irregularities incident on coupling together the lengths of pipe must increase friction. There are so few reliable COMPRESSED AIR 477 data that the influences by which the values of some of the factors may be modified are not fully understood; and, owing to these uncertain conditions, the results obtained from formulas are only approximately correct. Among the formulas in common use, perhaps the most satisfactory is that of D'Arcy. As adopted for compressed-air transmission, it takes the form: in which D = volume of compressed air discharged at final pressure in cubic feet per minute; c = coefficient varying with diameter of pipe, as determined by experiment; d = diameter of pipe in inches (actual diameters of 1 J- and Ij-in. pipe are 1.38 in. and 1.61 in., respectively; nominal diameters of all other sizes may be taken for calculations) ; I = length of pipe, in feet; pi = initial gauge pressure, in pounds per square inch; pz = final gauge pressure, in pounds per square inch; wi = density of air, or its weight at initial pressure pi, in pounds per cubic foot. The values of the coefficients c for sizes of piping up to 12 in. are: 1 in ........... 45.3 5 in ........... 59.0 9 in ........... 61.0 2 in ........... 52.6 6 in ........... 59.8 10 in ........... 61.2 3 in ........... 56.5 7 in ........... 60.3 11 in ........... 61.8 4 in .......... .58.0 8 in.. ...... ...60.7 12 in ........... 62.0 Some apparent discrepancies exist for sizes larger than 9 in., but they cause no very material differences in the results. Another formula, published by Mr. Prank Richards, is as follows: 10,000 D*a in which H =head or difference of pressure required to overcome friction and maintain flow of air; V = volume of compressed air delivered, in cubic feet per minute; L = length of pipe, in feet; D = diameter of pipe, in inches; a = coefficient, depending on size of pipe. Values of a for nominal diameters of wrought-iron pipe: lin .......... 350 3 in ........... 730 Sin .......... 1.125 IJin ......... 500 3i .......... 787 10 in .......... 1.200 Hin ......... 662 4 in ........... 840 12 in ..... ...... 1.260 2 in .......... 565 5 in ........... 934 2in ......... 650 6 in.... ____ ..1.000 The values of a for 1 and l|-in. pipe are not consistent with those for other sizes, for the reason already stated. When using this formula with its constants, the calculated losses of pressure are found to be smaller, and, con- versely, the volumes of air discharged are larger, under the same conditions than those obtained from D'Arcy's formula. It must be remembered that, within certain limits, the loss of head or pressure increases with the square of the velocity. To obtain the best results, it has been found that the velocity of flow in the main air pipes should not exceed 20 or 25 ft. per sec. When the initial velocity much exceeds 50 ft. per sec., the percentage loss becomes very large; and, conversely, by using piping large enough to keep down the velocity, the friction loss may be almost eliminated. For example, at the Hoosac tunnel, in transmitting 875 cu. ft. per min. of free air at an initial pressure of 60 lb., through an 8-in. pipe, 7,150 ft. long, the average loss including leakage was only 2 lb. A volume of 500 cu. ft. per min. of free air, at 75 lb., can be transmitted through 1,000 ft. of 3-in. pipe with a loss of 4.1 lb., while if a 5-in. pipe is used the loss will be reduced to .24 lb. The velocity of flow in the latter case is only 10 ft. per sec. When driving the Jeddo mining tunnel, at Ebervale, Pa., two 3j-in. drills were used in each heading, with a 6-in. main, the maximum transmission dis- tance being 10,800 ft. This pipe was so large in proportion to the volume of air required for the drills (230 cu. ft. per min. of free air) that the loss was reduced to an extremely small quantity. A calculation shows a los's of .002 lb., and the gauges at each end of the main were found to record practically the same pressure. A due regard for economy in installation, however, must limit the use of very large piping, the cost of which should be considered in relation to the 478 COMPRESSED AIR cost of air compression in any given case. Diameters of from 4 to 6 in. for the mains are large enough for any ordinary mining practice. Up to a length of 3,000 ft., a 4-in. pipe will carry 480 cu. ft. per min. of free air compressed to 82 lb., with a loss of 2 Ib. pressure. This volume of air will run fpur 3-in. drills. Under the same conditions, a 6-in. pipe, 5,000 ft. long, will carry 1,100 cu. ft. per min. of free air, or enough for 10 drills. A mistake is often made by putting in branch pipes of too small a diam- eter. For a distance of, say, 100 ft., a Ij-in. pipe is small enough for a single drill, though a 1-in. pipe is frequently used. While it is, of course, admissible to increase the velocity of flow in short branches considerably beyond 20 ft. per sec., extremes should be avoided. To run a 3-in. drill from a 1-in. pipe 100 ft. long, will require a velocity of flow of about 55 ft. per sec., causing a loss of 10 lb. pressure. The piping for conveying compressed air may be of cast or wrought iron. If of wrought iron, as is customary, the lengths are connected either by sleeve couplings or by cast-iron flanees into which the ends of the pipe are screwed or expanded. Sleeve couplings are used for all except the large sizes. The smaller sizes, up to lj in., are butt-welded, while all from 1? in. up are lap- welded, to insure the necessary strength. Wrought-iron, spiral-seam, riveted, or spiral- weld steel tubing is sometimes used. It is made in lengths of 20 ft. or less. For convenience of transport in remote regions, rolled sheets in short lengths may be had. They are punched around the edges, ready for riveting, and are packed closely four, six, or more sheets in a bundle. All joints in air mains and branches should be carefully made. Air leaks are more expensive than steam leaks because of the losses suffered when com- pressing the air. The pipe may be tested from time to time by allowing the air at full pressure to remain in the pipe long enough to observe the gauge. A leak should be traced and stopped immediately. When putting together screw joints, care should be taken that none of the white lead or other cement- ing material is forced into the pipe; this would cause obstruction and increase the friction loss. Also, each length as put in place should be cleaned thor- oughly of all foieign substances that may have lodged inside. To render the piping readily accessible for inspection and stoppage of leaks, it should, if buried, be carried in boxes sunk just below the surface of the ground; or, if underground, it should be supported upon brackets along the sides of the mine workings. Low points in pipe lines, which would form pockets for the accu- mulation of entrained water, should be avoided, as- they obstruct the passage of the air. In long pipe lines, where a uniform grade is impracticable, pro- vision may be made near the end for blowing out the water at intervals, when the air is to be used for pumps, hoists, or other stationary engines. For long lengths of piping, expansion joints are required, particularly when on the surface. They are not often necessary underground, as the temperature is usually nearly constant, except in shafts, or where there may be considerable variations of temperature between summer and winter. LOSSES IN THE TRANSMISSION OF COMPRESSED AIR To obtain compressed air, an engine drives a compressor, which forces air into a reservoir; the air under pressure is led through pipes to the air engine, and is there used after the manner of steam. The resulting power is frequently a small percentage of the power expended. In a large number of cases the losses are due to poor designing, and are not chargeable as faults of the system or even to poor workmanship. The losses are chargeable, first, to friction of the compressor. This will amount ordinarily to 15% or 20%, and can be helped by good workmanship, but cannot probably be reduced below 10%. Second, a loss is occasioned by pumping the air of the engine room, rather than air drawn from a cooler place; this loss varies with the season, and amounts to from 3% to 10% and can all be saved. The third loss, or series of losses, is caused by insufficient supply, difficult discharge, defective cooling arrangements, poor lubrication, and a host of other causes, in the compression cylinder. The fourth loss is found in the pipe, it varies with every different situation, and is subject to somewhat complex influences. The fifth loss is chargeable to a fall of temperature in the cylinder of the air engine. Losses arising from leaks are often serious, but the remedy is too evident to require demonstration; no leak can be so small as not to require immediate attention. An attendant who is careless about packings and hose couplings will permit losses for which no amount of engineering skill can compensate. COMPRESSED AIR 479 It is possible to realize 100% efficiency in the air engine, leaving friction out of our consideration, only when the expansion of the air and the changes of its temperature in the expanding or air-engine cylinder are precisely the reverse of the changes that have taken place during the compression of the air in the compressing cylinder; but these conditions can never be realized. The air during compression becomes heated, and during expansion it becomes cold. If the air immediately after compression, before the loss of any heat, was used in an air engine and there perfectly expanded back to atmospheric pressure, it would, on being exhausted, have the same temperature it had before compression, and its efficiency would be 100%. But the loss of heat after compression and before use cannot be prevented, as the air is exposed to such very large radiating surfaces in the reservoir and pipes, on its passage to the air engine. The heat that escapes in this way, did, while in the compressing cylinder, add much to the resistance of the air to compression, and as it is sure to escape, at some time, either in reservoir or pipes, the best plan is to remove it as fast as possible from the cylinder and thus remove one element of resistance. Hence, compressors are almost uni- versally provided with cooling attachments more or less perfect in their action, the aim being to secure isothermal compression, or compression having equal temperature throughout. If air compressed isothermally is used with perfect expansion and the fall of temperature during expansion is prevented, 100% efficiency will be obtained. But air will grow cold when expanded in an engine, hence warming attach- ments have the same economic place on an air engine that cooling attachments have on an air compressor. In fact, attachments of this kind are found in large and permanently located engines, but their use on most of the engines for mine work is dispensed with, and the engines expand the air adiabatically, or without receiving heat. The practical engineer, therefore, has to deal with nearly isothermal com- pression, and nearly adiabatic expansion, and must also consider that the air in reservoirs and pipes becomes of the same temperature as surrounding objects. Consideration must also be had for the friction of the compressor and the air engine. For the pressure of 60 lb., which is that most commonly used, the decrease in resistance to compression secured by the cooling attachments is almost exactly equaled by the friction of the compressor. Hence it is safe, when calculating the efficiency of the air engine, to consider the compressor as being without cooling attachments, and also as working without friction. The results of such calculations will be too high efficiencies for light pressures, which are little used; about correct for medium pressures, which are com- monly employed; and too low for higher pressures, and will thus have the advantage of not being overestimated. This result is occasioned by the fact that, owing to the slight heat in compressing low pressures of air, the saying of power by the cooling attachments is not equal to the friction of the machine, but at high pressures, on account of the great heat, the cooling attachments are of great value and save very much more power than friction consumes. In 'expanding engines, the expansion never falls as low as the adiabatic law would indicate, owing to a number of reasons, but if the expansion is con- sidered as adiabatic, an error in calculations caused thereby will be on the safe side and the actual power will exceed the calculated power. Therefore, the compressor and engine may be considered as following the adiabatic law of compression and expansion, and as working without friction. With this view of the case, the efficiency of an air engine, working with perfect expansion, stated in percentages of the power required to operate the compressor, can be placed as here shown for the various pressures above the atmosphere. As the efficiencies for the lower pressures are very much greater than for the high pressures, the conclusion is almost irresistible that to secure economical results air engines should be designed to run with light pressures. Pressure Above T? # Atmosphere Efficiency Pounds PerCent - 2.9 94.85 14.7 81.79 29.4 72.72 44.1 66.90 .58.8 62.70 73.5 59.48 88.2 56.88 480 COMPRESSED AIR In the foregoing the pipe friction has been entirely neglected. A pressure of 2.9 Ib. is credited with an efficiency of 94.85%; but, if the air were con- veyed through a pipe, and the length of the pipe and the velocity of flow were such that 2.9 Ib. pressure was lost in friction, the efficiency of the air, instead of being 94.85%, would be absolutely zero. It is the power that can be obtained from the air, after it has passed the pipe and lost a part of its pressure by friction, that must be considered when the efficiency of an apparatus is given. The foregoing table of efficiencies with a loss of 2.9 Ib. in the pipe, now gives different values for the efficiencies at the various pressures. Pressure Above Efficiency 2.9 00.00 14.7 70.44 29.4 68.81 44.1 64.87 58.8 61.48 73.5 58.62 88.2 56.23 It will be noticed that the light pressures have lost most by the pipe fric- tion, 2.9 Ib. having lost 100%; 14.7 Ib. 11%, and 88.2 Ib. only a trifle over one- half of 1%. It is also seen now 14.7 Ib. is apparently the economical pressure to use. But a further careful analysis of the subject shows, that when the loss in the pipe is 2.9 Ib., then 20.5 Ib. is the most economical pressure to use, and that the efficiency is 71%. But 2.9 Ib. is a very small loss between compressor and air engine, and cases are extremely exceptional where the friction of valves, pipes, elbows, ports, etc. does not far exceed this. Yet, with these conditions, which are very difficult to fill, 20.5 Ib. is the lightest pressure that should prob- ably ever be used for conveying power, and 71% is an efficiency scarcely to be obtained. Continuing the investigation and taking examples where the pipe friction amounts to 5.8 Ib., it is found that the following efficiencies correspond to the stated pressure: Pressure Above 77 ,-,,. Atmosphere Efficiency Pounds PerCenL 14.7 57.14 29.4 64.49 44.1 62.71 58.8 60.12 73.5 57.73 88.2 55.59 As friction increases, or, in other words, when more air is used and greater demands are made on the carrying capacity of the pipe, the pressure "must be greatly increased to attain the most economical results. If the demands are such as to increase the friction and loss in pipe to 14.7 Ib., the air of 14.7 Ib. pressure at the compressor is entirely useless at the air engine. The table will therefore stand thus : Pressure Above 77 ./r - Atmosphere Efficiency Pounds Per Cent ' 14.7 00.00 29.4 48.53 44.1 55.13 58.8 55.64 73.5 54.74 88.2 53.44 It is to be noticed that 88.2 Ib. pressure has lost only about 3?% of its efficiency by reason of as high a friction as 14.7 Ib., while the efficiency of the lower pressures has been greatly affected. As the friction increases the most efficient, and consequently, most economical, pressure increases. In fact, for any given friction in a pipe, the pressure at the compressor must not be carried below a certain limit. The following table gives the lowest pressures that should be used at the compressor, with varying amounts of friction in the pipe: COMPRESSED AIR 481 ** Pounds Per Cent ' 2.9 20.5 70.92 5.8 29.4 64.49 8.8 38.2 60.64 11.7 47.0 57.87 14.7 52.8 55.73 17.6 61.7 53.98 20.5 70.5 52.52 23.5 76.4 51.26 26.4 82.3 50.17 29.4 88.2 49.19 So long as the friction of the pipe equals the amounts there given, an efficiency greater than the corresponding sums stated in the table cannot be expected. In a case that corresponds to any of those cited in the table, the efficiency can be increased only by reducing the friction. An increase in the size of pipe will reduce friction by reason of the lower velocity of flow required for the same amount of air. But many situations will not admit of large pipes being employed, owing to considerations of economy outside of the question of fuel or prime motor capacity. An increase of pressure will decrease the bulk of air passing in the pipe, and in that proportion will decrease its velocity. This will decrease the loss by friction, and, as far as that goes, a gain is obtained, but there is a new loss, and that is the diminishing efficiencies of increasing pressures. Yet as each cubic foot of air is at a higher pressure, and, therefore, carries more power, as many cubic feet will not be needed for the same work. It is obvious that with so many sources of gain or loss the question of selecting the proper pres- sure is not to be decided hastily. As an illustration of the combined effect of these different elements, a very common case will be taken. ^ The compressor makes 102 rev. per min., pres- sure is 52.8 lb., loss in pipe is 14.7 lb., machine in mine running at 38.2 lb., efficiency is 55.73%. As long as the friction of the pipe amounts to 14.7 lb., 52.8 lb. is the best pressure and 55.73% the greatest efficiency, but friction may be reduced by reducing the bulk of air passing through the pipe and if the cylinder of the air engine is reduced until it requires 47 lb. pressure to do the same work as before; the friction of pipe will then drop to 11.7 lb. The pressure on the compressor will rise to 58.8 lb., its number of revolutions will fall to 100, and the resulting efficiency will be 57.22%. Another change of pressure on compressor to 64.7 lb. will decrease its revo- lutions to 93, friction to 8.8 lb., and its efficiency will rise to 57.94%. If the pressure is increased to 73.5 lb., there will be only 84 revolutions of compressor, 5.8 lb. loss in pipe, and an efficiency of 57.73%. In this last case the efficiency begins to fall off a little, and higher pressures will show less efficiency; but, in comparison with the first example, the same work will be done with a trifle less power and with a decrease of nearly 20% in the speed of the compressor. Other common examples can be shown where an increase of pressure would result in wonderful increase in efficiency and economy. There are many cases where light pressures and high velocity in the pipe will convey a given power with greater economy than higher air pressures and lower speed of flow through the pipe. But these cases arise mostly when the higher air pressures become very much greater than are at present in common use. Therefore, when esti- mating the efficiency of the complete outfit, it is found that the pipe and the pressure are very important elements, and must be determined with care and skill to secure the most satisfactory results. As the volume and power of air vary with its pressure, the size and consequent cost of compressor for a certain work will also be affected by the pressure. To plan an outfit for a mine, due regard must be had to the cost of fuel or prime motor power, and also to the cost of compressor, pipes, and machinery, as the saving in one is often secured by a sacrifice in the other. Next to determining the size of pipe, the skilful engineer has need of fur- ther care in the proper position of reservoirs, branches, drains, and other attachments, as only by the exercise of good judgment in this can satisfactory working be secured. The fact that, on account of the diminished density of the atmosphere at high altitudes, air compressors do not give the same results as at sea level, should also be taken into consideration when a compressor is to be installed in a mountainous region. 31 482 COMPRESSED AIR LOSS OF PRESSURE, IN POUNDS PER SQUARE INCH, BY FLOW OF AIR IN PIPES 1,000 FT. LONG Velocity J of Air at Entrance 1-In. Pipe 2-In. Pipe 2^-In. Pipe to Pipe Is */? ^ 1| li li li d | M rt rt Ij S 32 Si! | .*! .b g 1 fl |i 4) |8 A| |g 11 11 1 l! o. 3 0, O .... 2 s; vti vw rt O ... "8 J -p >$ *% (0 +* + -% W **$ 1 1 II 8 I J3 i. 1 II | 3 Is |? I*? |? Ife 1 O a o a ft o ft O ft (5ft 1 3.28 .1435 6 7 .0794 23 29 .0574 32 41 2 6.56 .6405 12 15 .3050 46 59 .2562 65 82 3 9.84 1.4545 18 22 .7216 69 88 .5818 97 124 4 13.12 2.5620 24 29 1.2566 93 117 1.0248 130 165 5 16.40 3.9345 29 37 1.9642 116 146 1.5738 163 207 6 19.68 5.4225 35 44 2.7120 139 175 2.1690 195 247 8 26.24 10.2480 47 59 5.0264 185 234 4.0992 260 330 10 32.80 15.7380 59 74 7.8568 232 294 6.2952 326 413 l 3-In. Pipe 4-In. Pipe 5-In. Pipe 1 3.28 .0463 48 60 .0347 86 109 .0287 134 169 2 6.56 .2092 96 121 .1525 172 217 .1281 268 239 3 9.84 .4880 144 182 .3608 258 326 .2909 402 509 4 13.12 .8381 193 243 .6283 343 436 .5124 537 678 5 16.40 1.3176 241 304 .9821 429 544 .7869 671 844 6 19.68 1.8080 289 364 1.3560 515 653 1.0845 805 1,017 8 26.24 3.3525 386 486 2.5132 687 871 2.0496 1,073 1,357 10 32.80 5.2704 480 607 3.9284 859 1,088 3.1476 1,342 1,696 6-In. Pipe 8-In. Pipe 10-In. Pipe 1 3.28 .0232 193 244 .0173 343 434 .0143 537 680 2 6.56 .1046 386 488 .0762 687 864 .0640 1,073 1,359 3 9.84 .2440 579 633 .1805 1,030 1,303 .1455 1,610 2,039 4 13.12 .4190 772 977 .3141 1,373 1,736 .2562 2,146 2,719 5 16.40 .6588 965 1,221 .4910 1,717 2,171 .3934 2,683 3,399 6 19.68 .9040 1,158 1,466 .6780 2,060 2,605 .5423 3,220 4,079 8 26.24 1.6762 1,544 1,954 1.2556 2,747 3,473 1.0248 4,293 5,438 10 32.80 2.6352 1,931 2,443 1.9642 3,434 4,342 1.5738 5,367 6,798 Friction of Air in Pipes. Air in its passage through pipes is subject to friction in the same manner as water or any other fluid; therefore, the pressure at the compressor must be greater than at the point of consumption, m order to overcome this resistance. The power that is needed to produce the extra COMPRESSED AIR 483 pressure representing the friction of the pipe is lost, as there can be no useful return for it. The friction is affected by very many circumstances; it is increased in direct proportion to the length of the pipe and also in the square of the velocity of the flow of air. The pressure of the air does not affect it. The losses by friction may be quite serious if the piping system is poorly designed, and, on the other hand, extravagant expenditure in pipe may result from a timid overrating of the evils of friction. A thorough knowledge of the laws governing the whole matter, as well as a ripe experience, is necessary to secure true economy and mechanical success. The loss of power in pipe friction is not always the most serious result. When a number of machines are in use in a mine, and the pipes are so small as to cause considerable loss of pressure by friction, there will be sudden and violent fluctuations in pressure whenever a machine is started or stopped. Breakages will be common occur- rences, as the changes are too quick to be entirely guarded against by the attendant; perfectly even pressure at the compressor is no safeguard against this class of accidents. The trouble arises in the pipe, and the remedy must be applied there. A system of reservoirs and governing valves will regulate these matters and allow successful work to be done with pipes that would otherwise be entirely inadmissible. The ordinary formulas for calculating the volume of air transmitted through a pipe do not take into account the increase of volume due to reduction of pressure, i. e., loss of head. To transmit a given volume of air at a uniform velocity and loss of pressure, it is necessary to construct the pipe with a gradu- ally increasing area. This, of course, is impracticable, and in a pipe of uniform section both volume and velocity must increase as the pressure is reduced by friction. The loss of head in properly proportioned pipes is so small, how- ever, that in practice the increase in volume is usually neglected. The table on page 482 gives the loss of pressure by flow of air in pipes calculated for pipes 1,000 ft. long; for other lengths, the loss varies directly as the length. The resistance is not varied by the pressure, only so far as changes in pres- sure vary the velocity. It increases about as the square of the velocity, and directly as the length. Elbows, short turns, and leaks in pipes all tend to reduce the pressure in addition to the losses given in the table. An elbow with a radius of one-half the diameter of the pipe is as short as can be made. LOSS BY FRICTION IN ELBOWS Radius of Elbow Equivalent Length of Straight Pipe Diameters Diameters 5 7.85 3 8.24 2 9.03 1* 10.36 H 12.72 17.51 a 35.09 121.20 DESIGN, OPERATION, AND INSTALLATION OF AIR COMPRESSORS With regard to the design, installation, and operation of air compressors, the following suggestions made by Mr. Alex. M. Gow, Mechanical Engineer, Oliver Iron Mining Co., and slightly enlarged, will be of interest. Design for Avoiding Explosions. Clearance space should be reduced to a minimum. Ingoing air should traverse as small a surface of hot metal as possible. Discharge valves and passageways should contain no pockets or recesses for the accumulation of oil. Cylinders and heads should be water- jacketed; in some cases piston water-cooling may be resorted to. Stage com- pression, with adequate intercooling should be employed wherever final pressure and first cost of installation will warrant. Discharge valves must be easy of access for cleaning and examination. There must be no excuse for dirty or leaky valves. Installation of Compressor. Air should be drawn from the coolest and cleanest place possible, and never from the engine room. _ Engine-room air is never cool nor clean and an open intake is a constant invitation to squirt oil in from a can. Around collieries, it is well to consider the washing of the air. Coal dust drawn in with the air, mixes with the oil and forms a substance that, 484 ELECTRICITY on heating, cakes and may take fire. The discharge pipe should be of ample size and have as few bends as possible. A thermometer, preferably recording, should be placed on the discharge pipe. Provision for aftercooling should be made, a water spray will answer, to be used when the thermometer indicates the necessity. The receiver should be provided with a manhole for cleaning, and a drain easy of access and ample in size. Automatic sight-feed lubricators should be depended on f9r regular lubrication, but in addition an oil pump may be installed for the introduction of soap and water in case of necessity. Operation of Compressors. High flash-test cylinder oil of the best obtain- able grade should be used for regular lubrication of the air cylinders. Mr. L. A. Christian advises that the flash point be 625 F., and that the oil should be comparatively free from unnecessary volatile carbon compounds. Volatile hydrocarbons tend to reduce the flash point, and, mixing with the dust from the air, form combustible deposits in the receiver and outlet passages. Further, oil of low-flash test, on reaching the interior of the heated air cylinder will be vaporized and will pass out with the air into the receiver without affording any lubrication to the wearing surfaces. If the oil is too dense or is compounded with animal or vegetable oils, as is the case with many steam-cylinder oils, it will have a tendency to adhere to the discharge valves and passages, and, being subjected to the dry heat of the compressed air, will gradually change to a hard, brittle crust, which in time will completely choke up the air passages or will prevent the valves seating. The amount of oil to be fed into the air cylinder should be, if the machine makes less than 120 rev. per min., about 1 drop every 3 min. Kerosene should never be used to cut or eat away deposits of carbon, as is sometimes done, as its flash point is about 120 F. If the cylinders or air passages need cleaning, soapsuds made of 1 part of soft soap and 15 parts of pure water should be fed into the cylinder and the machine worked with a liberal solution instead of oil for a few hours or a day ; then the blow-off valve of the receiver should be opened and the accumulation of oil and water drained off. After this treatment and before the machine is shut down, oil should be fed into the cylinder for an hour or so, in order that the valves and the parts connected with the cylinder may be coated with oil and thus prevent rust. Discharge valves must be kept tight; to this end the use of the steam engine indicator is advised. The cards may not tell much about the conditions of the valves, but one of the greatest values of the indicator is the moral effect upon the engineer. The valves should be cleaned from dust and oil and fre- quently examined. Accumulations of water and oil must be blown from the receiver and an internal examination made at stated intervals. The thermometer on the discharge pipe should be watched like the steam gauge. Before it reaches 400 F., the after cooling spray should be put on, and all the water-supply pipes and the discharge valves examined. The engineer in charge should be thoroughly instructed as to the possibility of an explosion, the dangers attendant upon the use of any but the prescribed oil, and the effect of leaky discharge valves. He should be instructed in the use of the steam-engine indicator and required to submit cards at stated intervals. He should record in the engine-room log the daily conditions of the machines under his charge. He should be given a wholesome respect for an air compressor, with imperative instructions to keep it clean, inside as well as out. ELECTRICITY PRACTICAL UNITS In electric work, it is necessary to have units in terms of which to express the different quantities entering into calculations. The unit quantity of elec- tricity ftowing through a circuit is called a coulomb. A coulomb is the quantity of electricity that will deposit from a solution of silver nitrate through which it flows .U01118 gram of silver. Strength of Current. The strength of current flowing in a wire may be measured in several ways. If a compass needle is held under or over a wire it will be deflected and will tend to stand at right angles to the wire. The stronger the current, the greater is the deflection of the needle. If the wire carrying the current is cut and the end dipped into a solution of silver nitrate, ELECTRICITY 485 silver will be deposited on the end of the wire toward which the current is flowing, and the amount of silver deposited in a given time will be directly proportional to the average strength of current flowing during that time. When the current flowing in a wire is spoken of, the strength of the current is meant. The unit used to express the strength of a current is called the ampere. If a current of 1 amp. be sent through a bath of silver nitrate, .001118 g. per sec. of silver will be deposited. The expression of the flow of current through a wire as so many amperes is analogous to the expression of the flow of water through a pipe as so many gallons per second. If 1 amp. flows through a circuit for 1 sec., the quantity of electricity that has passed through the circuit during the 1 sec. is 1 coulomb; that is, 1 coulomb is equal to 1 amp. for 1 sec. Electromotive Force. In order that a current may flow through a wire, there must be an electric pressure of some kind to cause the flow. In hydraulics, there must always be a head or pressure before water can be made to flow through a pipe. It is also evident that there may be a pressure or head without there being any flow of water, because the opening in the pipe might be closed; the pressure will, however, exist, and, as soon as the valve closing the pipe is opened, the current will flow. In the same way, an electric pressure or electro- motive force (often written E. M. F.) may exist in a circuit, but no current can flow until the circuit is closed or until the wire is connected so that there will be a path for the current. The practical unit of electromotive force is the volt. It is the unit of elec- tric pressure, and fulfils somewhat the same purpose as head of water and steam pressure in hydraulic and steam engineering. The electromotive force fur- nished by an ordinary cell of a battery usually varies from .7 to 2 volts. A Daniell cell gives an electromotive force of 1.072 volts. A pressure of 500 volts is generally used for street-railway work, and, for incandescent lighting, 110 volts is common. Resistance All conductors offer more or less resistance to the flow of a current of electricity, just as water encounters friction in passing through a pipe. The amount of this resistance depends on the length of the wire, the diameter of the wire, and the material of which the wire is composed. The resistance of all metals also increases with the temperature. The practical unit of resistance is the ohm. A conductor has a resistance of 1 ohm when the pressure required to set up 1 amp. through it is 1 volt. In other words, the drop, or fall, in pressure through a resistance of 1 ohm, when a current of 1 ampere is flowing, is 1 volt. 1,000 ft. of copper wire .1 in. in diameter has a resistance of nearly 1 ohm at ordinary temperatures. Ohm's Law. The law governing the flow of current in an electric circuit was first stated by Dr. G. S. Ohm, and is known as Ohm's law. It may be briefly stated as follows: The strength of the current in any circuit is equal to the electromotive force divided by the resistance of the circuit. Let E = electromotive force, in volts; R = resistance, in ohms; / = current, in amperes. Then, / = ! R = j E = IR EXAMPLE 1. A dynamo D generating 110 volts, is connected to a coil of wire C that has a resistance of 20 ohms; what .current will flow, supposing the resistance of the rest of the circuit to be negligible? SOLUTION. As = 110 volts and R = 20 ohms, by Ohm's law 7 = 110-:- 20 = 5.5 amp. EXAMPLE 2. If the resistance of the coil C is 6 ohms, what electromotive force must the dynamo ( j) )E=110 Volts generate in order to set up a current of 15 amp. V J C through it? ' SOLUTION. In this case the third formula will be used; that is, = 15X6 = 90 volts. In case the current and electromotive force are known, the resistance of the circuit may be calculated by using the second formula. EXAMPLE 3. If the current in the previous examples were 8 amp. and the electromotive force of the dynamo 110 volts, what is the resistance of the circuit? SOLUTION. 1? = 110-;- 8 = 13.75 ohms. Electric Power. The electric power expended in any circuit is found by multiplying the current flowing in the circuit by the pressure required to force 486 ELECTRICITY the current through the circuit. In other words, W = EI, where W is the power expended, E is the electromotive force and / is the current. When E is expressed in volts and / in amperes, then W is expressed in watts. The watt is the unit of electric power, and is equal to the power developed when 1 amp. flows under a pressure of 1 volt. The watt is equal to 7 j^ H. P. Let E = electronwtive force, in volts; / = current, in amperes; R = resistance, in ohms; W= power, in watts;' H. P. = horsepower. Then, W=EI = PR = ^ The energy used in forcing a current through the wire reappears in the form of heat; the heating effect of a current flowing in a conductor being proportional to the square of the current. Furthermore, H ' P ' = 746 = 746 This relation is very useful for calculating power in terms of electric units. The watt is too small a unit for convenient use in^ many cases, so that the kilowatt or 1,000 watts, is frequently used. This is sometimes abbreviated to K. W. The unit of work is the watt-hour, which is the total work done when 1 watt is expended for 1 hr. For example, if a current of 1 amp. flows for 1 hr. through a resistance of 1 ohm, the total amount of work done is 1 watt-hour. A kilo- watt-hour is the total work done when 1 K. W. is expended for 1 hr. It is about equivalent to If H. P. for 1 hr. The work done when 1 watt is expended for 1 sec. is called the joule; or 1 joule is expended in a circuit when 1 volt causes 1 amp. to pass through the circuit for 1 sec. ELECTRICAL EXPRESSIONS AND THEIR EQUIVALENTS (Arranged for Convenient Reference by C. W. Hunt) Rate of doing work 1. amp. per sec. at Quantity of work 2,654.28 ft.-lb. 1 volt 1TTT- J.J. .503 mi.-lb. .7373 ft.-lb. per sec. Watt- T-Tnnp 1. amp. hr.Xl 1 Watt. 44.238 ft.-lb. per min. riou.r volt 2,654.28 ft.-lb. per hr. >:/!" v ,- .00134 H. P.-hr. .5027 mi.-lb. per hr. T& H. P.-hr. .00134 H. P. [Quantity of work I Tig 1. r. {Rate of doing work 737.3 ft.-lb. per sec. 44,238. ft.-lb. per min. 502.7 mi.-lb. per hr. 1.34 H. P. IRate of doing work 550. ft.-lb. per sec. 33,000. ft.-lb. per min. 1 Ampere- Hour ' 1,980,000. ft.-lb. 375. mi.-lb. 746. watt-hr. .746 K. W.-hr. [Quantity of current 1 amp. flowing for 1 hr., irrespective of voltage Watt-hour -j- volts 375. mi.-lb. per hr. ( Force moving in a circle 746. watts Torque < Force of 1 Ib. at a radius .746 K. W. I of 1 ft. CIRCUITS The path through which a current flows is generally spoken of as an elec- tric circuit; this path may be made up of a number of different parts. For example, the line wires may constitute part of the circuit, and the remainder may be composed of lamps, motors, resistances, etc. In practice, the two kinds of circuits most commonly met with are those in which the different parts of the circuit are connected in series and those in which they are connected in multiple or parallel. Series Circuits. In a series circuit, all the component parts are connected in tandem, so that the current flowing through one part also flows through the other parts; view (a) represents such a circuit made up of a different number ELECTRICITY 487 of parts. The current leaves the dynamo D at the + side and flows through the arc lamps a, thence through the incandescent lamps I, thence through the motor m and resistance r, back to the dynamo, thus making a complete cir- cuit. All these parts are here connected in series, so that the current flowing through each of the parts must be the same unless leakage takes place across from one side of the circuit to the other, and this is not appreciable if the lines are properly insulated. The pressure furnished by the dynamo must evi- dently be the sum of the pressures required to force the current through the different parts. The most common use of this system is in connection with arc lamps, which are usually connected in series, as shown in (fc). The objections to Trolley Wire ] this system of distribution for general work are that 6i the breaking of the circuit at any point cuts off the Ol current from all parts of the circuit; also, the pres- 1 sure generated by the dy- namo must be very high (e) if many pieces of appa- ratus are connected in series. In such a system, the dynamo is provided with an automatic regulator that increases or decreases the voltage of the machine, so that the current in the circuit is kept constant, no' matter how many lamps or other devices are in operation. For this reason, such circuits are often spoken of as constant- current circuits. Parallel Circuits. In a parallel circuit, the different pieces of apparatus are connected side by side, or in parallel, across the main wires from the dynamo as shown in (c). In this case, the dynamo D supplies current through the mains to the arc lamps a, incandescent lamps I, and motor m. This system is more widely used, as the breaking of the circuit through any one piece of apparatus will not prevent the current from flowing through the other parts. Incan- descent lamps are connected in this way almost exclusively. The lamps are connected directly across the mains, as shown in (d). Street cars and mining locomotives are operated in the same way, the trolley wire constituting one main and the track the other, as shown in (e). By adopting this system, any car can move independently of the others, and the current in each device may be turned off and on at will without affecting devices in other parallel circuits. In all these systems of parallel distribution, the pressure generated by the dynamo is maintained as constant as practicable, no matter what cur- rent the dynamo may be delivering. For example, in the lamp system, view (d) , the dynamo will maintain a constant electromotive force of 110 volts. Each lamp has a fixed resistance, and will take a certain current (110 + R amperes) when connected across the mains. As the lamps are turned on, the current delivered by the dynamo increases, the pressure remaining constant. In street-railway work, the pressure between trolley and track is kept in the neighborhood of 500 volts, the current varying with the number of cars in operation. In mine-haulage plants, the pressure is usually 250 or 500 volts, the former being generally preferred as being less dangerous. Lamps may also be connected in series multiple, as shown in (e). Here the two 125- volt lamps / 488 ELECTRICITY are connected in series across the 250-volt circuit. Such an arrangement is frequently used in mines when lamps are operated from the haulage circuit. Such circuits as those just described are called constant-potential or con- stant-pressure circuits, to distinguish them from the constant-current circuit mentioned previously. _ RESISTANCES IN SERIES AND MULTIPLE Resistance in Lines. If two or more resistances are connected in series, as in Fig. 1, their total combined resistance is equal to the sum of their sepa- rate resistances. If R equals tances connected in series, then, p IG . 1 R = Ri+R 2 +R 3 . For example, if the separate resistances are Ri = 10 ohms, Rz=l ohm, andJ? 3 = 30 ohms, the three combined will be equivalent to a single resistance of 10 + 1+30 = 41 ohms. Resistances in Parallel. If a number of resistances are connected in parallel, the reciprocal of their combined resistance is equal to the sum of the reciprocals of the separate resistances. In Fig. 2, three resis- tances are shown connected in parallel; therefore, the total resistance of such a combination must be lower than that of the lowest resistance entering into the combination. If the resistances in this case were all equal, the resistance of the three combined would be one-third the resistance of one of them, because a current passing through the three combined could split up equally between three equal paths, instead of having only one path to pass through. If R represents the combined, resistance, and Ri, Rz, Rs, and Jfa, the separate resistances, the following relation is true for any number of resistances in parallel: -^ = -?r + ^ h^r+^r+etc. K Ki K.2 Ks Kt from which R = ~^ - ; - ; - ; - If three resistances in parallel are E+S+S+J&+*'- 13 #1 ^ == ^' orR= ^- EXAMPLE. Three resistances of 3, 10, and 5 ohms are connected in par- allel; what is their combined resistance? SOLUTION.- = ++ or, K = - = = 1.58 ohms. If resistances in parallel are all equal, the current will divide equally through them; if not equal, the current in each path will be inversely pro- _ X _ >O _- N portional to the resistance of the path. In any r ^0000 - 1 case - the current through any path is equal to A the difference of potential across the path divided I ^TWwWr^ * by its resistance. UUWUU Shunt. When one circuit B, Fig. 3, is con- nected across another A, so as to form, as it ^ IG - " were, a by-pass, or side track, for the current, such a circuit is called a shunt, or it is said to be in shunt with the other circuit ELECTRIC WIRING (CONDUCTORS) Materials. Practically all conductors used in electric lighting or power work are of copper, this metal being used on account of its low resistance. Iron wire is used to some extent for conductors in telegraph lines, and steel is largely used as the return conductor in electric-railway or haulage plants where the current is led back to the power station through the rails. The resistance of iron or steel varies from six to seven times that of copper, depend- ing on the quality of the metal. Aluminum is coming into use in electric transmission. It is so much lighter than copper that it is able to compete with-it as a conductor, even though its cost per pound is higher and its con- ductivity only about 60% that of copper. ELECTRICITY 489 PROPERTIES OF ANNEALED COPPER WIRE; AMERICAN, OR BROWN & SHARPE, GAUGE * ^ Current * a Capacity \ Varying the -500 Volts *4 strength of the p IG 2 field gives a con- venient method of varying the speed. If the strength of the field is lessened, the speed will in- crease, and if the field is strengthened, the speed will decrease. With shunt motors, the field may be weakened by inserting a suitable resistance in the field circuit, as in shunt dynamos; with series motors the same result may be obtained by cutting out some of the turns of the field coils or by placing a suitable resistance in parallel with the field coils. This method of regulation is also of limited range, as it is not economical to maintain the strength of the field much above or below a certain density. The resistance method described, being rather more simple, it is generally used. The regulating field resistance must be so constructed as to remain in the circuit all the time the motor is running without getting hot enough to be thereby damaged. For special cases, such as street-railroad work, various special combinations of the foregoing methods of regulation are used. One of the most common of these is known as the series-parallel method, and is the method of regulation generally used at present for operating street cars. This method is equivalent to the method of cutting down the _^^_<^ ^f~~\ speed by reducing the electromotive t 0000 ""T L** force applied to the motor, and is __^_ only applicable where at least two Trolley] _ | Ground motors are used. It is also used, to some extent, in haulage plants. When a low speed is desired, or when the car is to be started up, the motors are thrown in series, as shown in Fig. 2, thus making the voltage across each motor equal to one-half the voltage between the lines, and cutting down the speed accordingly. When a high speed is desired, the motors are thrown in multiple, as shown in Fig. 3, and each motor runs at full speed because it gets the full line pressure. In practice, starting resistances are used in connection with the foregoing to make the starting smooth, but the two running positions are as shown, the motors being connected in series in the one case, and in parallel in the other. Connections for Continuous-Current Motors. Fig. 4 shows the manner in which a shunt motor is connected to the terminals + and of the circuit. The current through the shunt field does not pass through the resistance R FIG. 4 FIG. 5 which is connected in the armature circuit, as to keep the field strength con- stant, the full difference of potential of the supply circuit should be maintained between the terminals of the field coil. This would not be the case if the rheostat were included in the field circuit, for then the difference of potential ELECTRICITY 505 would be only that existing between the brushes +B and B. As on starting the motor this difference of potential is small, only a small current will flow through the field coils, which will generate such a weak field that an excessive current will be required to furnish the necessary torque for starting the motor. When connected as shown, the field is brought up to its full strength before arfy appreciable current passes through the armature; so this difficulty does not arise. The current through the armature is gradually increased as the speed increases by gradually cutting out the resistance in the starting box. As in a series motor the same current flows through both armature and field coils, the starting resistance may be placed in any part of the circuit. The diagram in Pig. 5 illustrates one method of connecting a series motor to the line terminals + and ; here the start- ing or regulating resistance R is placed between the line terminal and the b-ush B of the motor. To reverse the direction of rotation of a motor it is neces- sary to reverse either the direction of the field or the direction of the current through the armature. It is usual to reverse the direction of the current in the armature, a switch being used to make the necessary changes in the connections. Fig. 6 shows the connections of one form of reversing switch. Two metal bars B and Bi are pivoted at the points T and Ti\ one is extended and supplied with a handle H, and the two bars are joined together by a link L of some insulating material, such as fiber. Three contact pieces a, b, and c are arranged on the base of the switch so that the free ends of the bars B and B\ may rest either on a and b, as shown by the full lines, or on b and c, as shown by the dotted lines. The line is connected to the terminals T and T\, and the motor armature between a and b, or vice versa, a and c being connected together. When the switch is in the position shown by the full lines, T is connected to a by the bar B, and Ti to b by the bar B\. If the switch is thrown by means of the handle H into the position indicated by the dotted lines, T is connected to b by the bar B, and T\ to a by the bar B\ and the connection between c and a. The direction of the current through the motor armature, or whatever circuit is connected between a and b, is thus reversed. In order to reverse only the current in the armature, the reversing switch must be placed in the armature circuit only. Fig. 7 represents the connection for a rever sing-shunt motor (a) and a rever sing-series motor (&); + and are the line terminals; R, the starting resistance; B and Bi. the brushes of the motor, and F, the field coil of the motor. Some manufac- turers combine *> FIG- 7 th e starting re- sistance and reversing switch in one piece of apparatus. When connecting up motors, some form of main switch is used to entirely disconnect the motor from the line when it is not in use. To prevent an excessive current from flowing through the motor circuit from any cause, short strips of an easily melted metal, known as fuses, mounted on suitable terminals, known as fuse boxes, are placed in the circuit. These fuses are made of such a sectional area that a current greater than the normal heats them to such an extent that they melt, thereby breaking the circuit and preventing damage to the motor from an excessive current. The length of fuse should be proportioned to the voltage of the circuit, a high voltage requir- ing longer fuses than a low voltage, in order to prevent an arc being maintained across the terminals when the fuse melts. If desired, measuring instruments (ammeter and voltmeter) may be con- nected in the motor circuit, so that the condition of the load on the motor may be observed while it is in operation. All these appliances, regulating resistance, reversing switch, fuses, instruments, etc., are placed inside the main switch; that is, the current must pass through the main switch before coming to any of these appliances, so that opening the main switch entirely disconnects them from the circuit, when they may be handled without fear of shocks. 506 ELECTRICITY ALTERNATING-CURRENT DYNAMOS An alternating-current dynamo is one that generates a current that periodi- cally reverses its direction of flow; as when an armature is provided simply with collector rings. This current may be represented by a curve such as that shown in Fig. 1. The complete set of values that the current, or electromotive force, passes through repeatedly is known as a cycle. For example, the values passed through during the interval of time repre- - sented by the distance ac will constitute FIG. 1 a cycle. The set of values passed through during the interval ab is known as an alternation. An alternation is, there- fore, half a cycle. The number of cycles passed through per second is known as the frequency of the current, or electromotive force. Alternating-current dynamos are now largely used both for lighting and power transmission, especially when the transmission is over long distances. The reason that the alternating current is specially suitable for long-distance work is that it may be readily transformed from one pressure to another, and in order to keep down the amount of copper in the line, a high line pressure must be used. Pressures much over 500 or 600 volts cannot be readily gener- ated with direct-current machines, owing to the troubles that are likely to arise due to sparking at the commutator. On the other hand, an alternator requires no commutator or even collecting rings, if the armature is made stationary and the field revolving, as is frequently done. Alternators are now built that generate as high as 11,000 volts directly. If a still higher pressure is required on the line, it can be easily obtained by the use of transformers. Alternating-current dynamos, like direct-current machines, consist of two main parts, the field and armature. Either of these parts may be the revolving member, and in many modern machines the armature, or the part in which the current is induced, is the revolving member. Fig. 2 shows a typical alternator of the belt-driven type, having a revolving arma- ture. It is not unlike a direct-current machine as regards its general appear- ance. The number of poles is usually large, in order to secure the required fre- quency without running the machine at a high rate of speed. The frequencies met with in practice vary all the way from 25 to 150. The higher frequencies are, however, passing out of use, and at present a frequency of 60 is very common. This frequency is well adapted both for power and light- F ing purposes. When ma- chines are used almost entirely for lighting work, frequencies of 125 or higher may be used. The frequency of any machine may be readily determined when the number of poles and the speed is known, as follows: _, number of poles rev. per min. Frequency = - X ^ & ou For example, if an eight-pole alternator runs at a speed of 900 rev. per min., the frequency will be /=. 1X^ = 60 cycles per sec. Alternators may be divided into single-phase alternators and multiphase alternators. Single-phase alternators are so called because they generate a single alter- nating current (as represented by the curve shown in Fig. 1). The armature is provided with a single winding and the two terminals are brought out to collector rings. Single-phase machines have been largely used for lighting work, but they are gradually being replaced by multiphase machines, because ELECTRICITY 507 the single-phase machines are not well suited for the operation of alternating- current motors. Multiphase alternators are so called because they deliver two or more alternating currents that differ in phase; that is, when one current is, say, at its maximum value, the other currents are at some other value. This is accomplished by providing the armature with two or more distinct windings which are displaced relatively to each other on the armature. One set of windings, therefore, comes under the poles at a later instant than the winding ahead of it, and the current in this winding comes to its maximum value at a later instant than the current in the first winding. In practice, the two types of multiphase alternators most commonly used are two-phase alternators, and three-phase alternators. Two-phase alternators deliver two alternating currents that differ in phase by one-quarter of a complete cycle; that is, when the current in one circuit is at its maximum value, the current in the other circuit is passing through its zero value. By tapping four equidistant points of a regular ring armature, as shown in Pig. 3, and connecting these points to four collector rings, a simple two-pole two-phase alternator is obtained. One circuit connects to rings 1 and 1', the other circuit connects to rings 2 and 2'. When the part of the winding connected to one pair of rings is in its position of maximum action, the electromotive force in the other coils is zero, thus giving two currents in the FIG. 3 FIG. 4 two different circuits that differ in phase by one-quarter of a cycle or one-half an alternation. Three-phase alternators deliver three currents that differ in phase by one- third of a complete cycle; that is, when one current is flowing in one direction in one circuit, the currents in the other two circuits are one-half as great, and are flowing in the opposite direction. By tapping three equidistant points of a ring winding, as shown in Fig. 4, a simple three-phase two-pole alternator is obtained. Three mains lead from the collecting rings. In order to have three distinct circuits, it would ordinarily be necessary to have six collecting rings and six circuits; but this is not necessary in a three- phase machine if the load is balanced in the three different circuits, because one wire can be made to act alternately for the return of the other two. Uses of Multiphase Alternators. Multiphase alternators are extensively used because alternating-current motors can be readily operated from two- phase and three-phase circuits. By using multiphase machines, motors can be operated that will start from rest under load, whereas with single-phase machines most motors have to be brought up to speed from some outside source of power before they can be made to run. For this reason, such machines are used for the operation of modern power-transmission plants. As far as the general appearance of three-phase machines goes, they are similar to ordinary single-phase alternators, the only difference being in the armature winding and the larger number of collector rings. The multiphase alternator is also adapted for the operation of lights, so that by using these machines both lights and motors may be operated from the same plant. They are well adapted for power-transmission purposes in mines, especially for the operation of pumping and hoisting machinery, because the motors operated by them are very simple in construction and therefore not liable to get out of order. 508 ELECTRICITY ALTERNATING-CURRENT MOTORS Alternating-current motors may be divided into synchronous motors and induction motors. Synchronous motors are almost identical, so far as construction goes, with the corresponding alternator. For example, a two-phase synchronous motor will be constructed in the same way as a two-phase alternator. They are called synchronous motors because they al- ways run in synchronism, or in step, with the alternator driving them. This means that the motor runs at the same frequency as the alternator, and if the motor had the same num- ber of poles as the alternator, it would run at the same speed, no matter what load it might be carrying. This type of motor has many good points, and is especially well suited to cases where the amounts of power to be transmitted are comparatively large and where the motor does not have to be started and stopped frequently. Multiphase syn- chronous motors will start up from rest and will run up to synchronous speed without aid from any outside source. Most multiphase synchron- p IG ous motors will not, however, start with a strong starting torque or effort, and will not, therefore, start up underload, and cannot be used in places where a strong starting effort is required . For this reason most synchronous motors are not suitable for intermittent work. Some special multiphase syn- chronous motors are so designed, however, that they may be used where a fairly strong starting effort is required. Induction motors are so called because the current is induced in the arma- ture instead of being led into it from some outside source. Fig. 1 shows a typical induction motor. There are two essential parts in these machines, viz., the field, into which multiphase currents are led from the line, and the armature, in which currents are induced by the magnetism set up by the field. Either of these parts may be the stationary or revolving member, but in most cases the field, or part that is connected to the line, is sta- tionary. The stationary part of an alternating-current motor is called the stator and the rota- ting part, the rotor. Fig. 2 shows the construction of the stationary member or field. This consists of a v number of iron laminations, built up to form a core and provided with slots around the inner periph- ery. Form-wound coils con- stituting the field winding are placed in these slots and con- nected to the mains. This wind- ing is arranged in the same way as the armature winding of a multiphase alternator. When alternating currents differing in phase are sent through the wind- ing, magnetic poles are formed at equidistant points abound the periphery of the field, and the constant changing of the FIG currents causes these poles to shift around the ring, thus setting up what is known as a revolving magnetic field. The armature, Fig. 3, consists of a laminated iron core provided with a number of slots, in each of which is placed a heavy copper ELECTRICITY 509 bar b. The ends of these bars are all connected together by two heavy short- circuiting rings r running around each end of the armature. The bars and end rings thus form a number of closed circuits. When such an armature is placed in the revolving field, the magnetism will cut across the armature con- ductors, inducing electromotive forces in them, and as the conductors are joined up into closed circuits, currents will flow in them. These currents will react on the field and the armature will be forced to revolve. Such an armature will not run exactly in synchronism, because if it did, it would revolve just as fast as the magnetic field, and there would be no cutting of lines of force. The speed drops slightly from no load to full load, but if the motor is well designed, this falling off in speed is slight. The name squirrel cage is applied to a rotor of the type shown in Fig. 3. Another type of rotor used in induction motors is provided with a coil winding with ends brought out to three collector rings mounted on the shaft. By means of stationary brushes resting on these rings, the resistance in the circuit of such a rotor can be varied. Motors having such rotors are called wound- rotor motors, or slip-ring motors. Induction motors possess many advantages for mine work. Squirrel-cage mo- tors having no sliding contacts operate with absolutely no spark- ing a desirable feature for mine work. Such motors are also very simple in construction, and are therefore not liable to get out of order. They have the additional advantage over the synchronous motor in that they exert a strong starting effort, and, in fact, behave in most respects like any good shunt- wound direct-current motor. They are used quite successfully for all kinds of stationary work, such as pumping, hoisting, etc., but are not adapted for haulage purposes. Wound-rotor (slip-ring) motors are used where especially strong starting effort or variable speed is required. FIG. 3 At no load the speed of an induction motor is practically the quotient obtained by dividing the number of alternations of the current by the number of magnetic poles for which the motor field winding is connected. Thus with a 60-cycle current, or 7,200 alternations, a two-pole motor runs at 3,600 rev. per min., a four-pole motor at 1,800 rev., a six-pole motor at 1,200 rev., an eight-pole motor at 900 rev., a ten-pole motor at 720 rev., a twelve-pole motor at 600 rev., and a fourteen-pole motor at 514 rev. With a 25-cycle current, or 3,000 alternations, the corresponding speeds are 1,500, 750, 500, 375, 300, 250, and 214 rev. per min. The full-load speed is less than the no-load, or synchronous, speed, and the decrease from no-load to full-load speed is called the slip. The slip depends on the resistance of the rotor circuit and on the load, and, the higher the slip with a given load, the lower the efficiency of the motor. In commercial motors, slip ranges in value from 2 to 10% of the no-load speed, depending on the size of the motor, large motors having low slip. Selection of Induction Motors for Mine Use. Induction motors are made for operating on single-phase, two-phase, and three-phase circuits. Single- phase motors can be used advantageously in small capacities up to, say, 10 H. P., for many purposes. They start with fairly strong effort and operate with efficiency and power factor approximately the same as two-phase and three-phase motors. They require but two line wires and one transformer to increase or decrease the voltage. In cost and reliability of operation there is little choice between two-phase and three-phase motors, but because the latter require but three line wires as opposed to the four required by the former the resulting savinp in copper has led to the more extensive use of the three-phase type. It should be noted, however, that two-phase systems require but two transformers where the voltage has to be changed as against three transformers for the three-phase system. By the use of static transformers the voltage for induction motors can be made independent of the line voltage. For long-distance transmission lines 510 ELECTRICITY the generator voltage is usually stepped-up for transmission through the line, and the line voltage stepped-down for use in the motors at the end of the line. Large motors can be advantageously operated directly on the line if the voltage does not exceed 6,600, but great care must be taken to keep them dry. High- voltage motors cannot be used successfully in damp places; and low- voltage motors for use in such places should have waterproof insulation on the windings. The choice of frequency generally lies between the two prevailing standards of 25 cycles and 60 cycles per sec. For railroad work the 25-cycle transmission system is preferred because a better regulation is obtainable and the rotary (synchronous) converters Used in connection therewith cost less. For general lighting purposes, both arc and incandescent lamps operate better on 60-cycle circuits. When the voltage does not exceed 110, incandescent lamps may be used without flickering on 25-cycle circuits; but when the voltage is high, frequency-changers should be employed to raise the frequency of that portion of the current used for lighting from 25 to 60 cycles. For the operation of stationary motors about mines, the 60-cycle system is generally preferred because the transformers are less costly, because the choice of motor speeds is much greater, and because this frequency is as well adapted to lighting as to power purposes. The full-load torque of a motor is the turning effort it must develop when revolving at its rated speed in order to produce its rated horsepower; that is, p = 2*TXRPM ' 33,000 ' in which ir = 3.1416; T = torque, in foot-pounds; RPM = ihe number of revolutions per minute. , 33.000 HP 5,250 HP _, By transformation, T= n ..,,,, = --,--. . Thus, the full-load torque KJrM of a 10-H. P. motor at 1,700 rev. per min. is 5>25 ^ 10 The starting torque of an induction motor is that developed at starting from a state of rest and is commonly considerably greater than the full-load torque. The pull-out torque is the maximum turning effort the motor can exert without stopping and is usually from 1.5 to 3 times the full-load torque. An induction motor cannot operate at more than full-load torque, except for short periods, without overheating. Squirrel-cage induction motors have no wearing parts except the bearings, and these can be made dust-proof, so that these motors rarely need to be enclosed unless they are to be used in extremely dusty places. A free circu- lation of air through the interior of the motor is necessary to keep it cool. Ordinarily, the necessary circulation is secured by arranging the casing as shown in Fig. 1, where the openings are covered with gratings to prevent objects falling into and injuring the motor. "Where the air is only moderately dusty, a supply of clean air may be drawn through a special pipe from outside the motor room and, after circulating through the motor, is discharged through another pipe. For use in very dusty or damp places, the openings in the casing (shown covered by gratings in Fig. 1) are closed with tight-fitting plates; these should be fitted with gaskets to keep out dampness. It must be remembered that this enclosing reduces the capacity of the motor for con- tinuous operation owing to the heating through lack of interior ventilation; in fact, an enclosed motor can operate at full rating only intermittently. Squirrel-cage motors are generally preferred to wound-rotor motors for driving machinery, such as mine fans, where the speed is constant. By pro- viding a motor of this type with a high resistance rotor, its starting and pull- out torque with a given input of current can be made high, although its efficiency, when running under load, is correspondingly low. For intermittent service where a high torque is necessary for starting or while in operation, squirrel-cage motors with high-resistance rotors are sometimes desirable, as in driving elevators, conveyers, etc. Wound-rotor motors are preferred for driving machinery such as hoisting engines, which must be frequently started and stopped with a high torque and where ability to change the speed is important. By means of a controller connected with the collector rings, the resistance in the rotor circuit can be varied at will, thus limiting the starting current and giving any desired speed. When driving machines other than hoisting engines where the engineer is con- stantly on duty, it should be noted that when a motor of this type is operated with external resistance in its rotor circuit, any change in the amount of the ELECTRICITY 511 load thrown upon it causes an inverse change in its speed so that, in these cases, also, the presence of an attendant may be necessary to keep the speed adjusted. Induction motors are usually purchased under guaranteed heating limits and performance characteristics, such as efficiency, power factor, starting and pull-out torque, and, sometimes, slip. The heating limits, or rise in temper- ature of the windings, etc., of the motor when in operation are at present commonly guaranteed not to exceed 40 C. to 75 C. above the normal temper- ature; the amount of rise guaranteed depending on the style of motor, whether open, semi -enclosed, or enclosed, and on the nature of the service, whether . under continuous or intermittent operation. High efficiency is desirable in a motor that is to be run continuously under a steady load, and the efficiency should be high at this load; the importance of high efficiency in such a motor increases with the cost of electricity. Efficiency is not of importance in a motor that opei ates intermittently, or where the cost of electricity is very low. Low power factor indicates that some of the current in the generator and transmission line is useless or idle, in that the energy supplied the motors is less than is indicated by the line current. The actual energy that can be delivered by a generator within its guaranteed heating limits decreases with the power factor. Thus, a generator rated at 1,000 K. W. at 100% power factor would have an output of 900 K. W. at 90% power factor; and similarly, the carrying capacity of transmission lines is reduced in the same way. The power factor 9f a system depends on the power factors of the motors operating on the lines. A small number of motors operating at low power factors may not affect the general capacity appreciably, but as the number of motors is increased, the importance of operating them at high power factor increases, as the genera- tor and lines may be overloaded with the current. Installation and Care of Induction Motors. When ordering a motor, the manufacturer should be advised whether it is to be placed on a side wall, suspended in a reversed position overhead, or used on the ordinary horizontal floor, or pedestal, mounting, as the arrangement of the housings, oil cups, etc., will be different in the several cases. The machine should be mounted in the driest, cleanest, and best-ventilated place possible, where it is in plain sight and within easy reach. The foundations should be solid enough to prevent vibration, masonry or concrete construction being preferred. The rails upon which the motor slides in being adjusted to position should be supported upon an absolutely even surface, so that the machine may rest properly upon them. When the motor is belt-connected to the driven machine, the axles of the two should be absolutely parallel, and the centers of the faces of the driving and driven pulleys should be exactly in line, so that the rotor will not be forced from its central position. If the motor is geared to the driven machine, the axles of the two must be parallel, the centers of the faces of the - gear-wheels must be in the same line, and the distance between the centers of the gear-wheels must be exactly that demanded by the designs, that the pinion may mesh properly with the gear. If a thin piece of paper is passed through the gears while slowly turning the rotor, it should show by its crushing or marking, an even pressure across the full width of the tooth. Before starting a motor for the first time, care must be taken that all circuits, connections, etc., are in accordance with the diagram furnished by the manufacturer. With small motors, enclosed type fuses are used in connection with the starter, but with larger motors circuit-breakers are used. Fuses that are not out during starting should have a current capacity at least 2^ times that of the motor. Very small motors require no starting apparatus and may be put in operation by closing the line circuit. In motors of 5 H. P. and upwards, the sudden throwing on of the entire current will cause fluctuations in the line current, which -may interfere with the working of other motors on the same circuit and may even damage the motor windings. To permit the application of low voltage at starting, which may be increased to full voltage after the motor has been brought up to speed, squirrel-cage induction motors are provided with auto or compensating starters. These starters differ in details of design, but in all cases they comprise the essential elements of two or three single-coil transformers for reducing the voltage, and a switch for changing the connections between the line, the transformers, and the motor. The transformers are provided with taps, and by adjusting the tapping-in point the voltage at starting may be varied. In the starting posi- tion, the switch conrects the transformers to the line and the motor to the transformers. In the running position, the motor is connected directly to the line, no current passing through the transformers. Starters commonly have 512 ELECTRICITY but one starting position and open the circuit when passing from the starting to the running position. They are designed so that it is impossible to move from the off to the running position without passing through the starting position, or to introduce the starting connection in passing back from the running to the off position. The handles of most starters are moved clockwise to start and stop the motor, and can be turned in the reversed position only to return from the starting to the off position. The power should not be thrown on in one rapid operation as such action will cause excessive starting current; rather, the handle should be left at the starting position for a short time, and then moved quickly either to the second starting position (if there is one) or to running. When setting up a motor, the oil wells should be examined and if dirty should be blown out or cleaned with gasoline if they are badly clogged. After cleaning, they should be filled with a high grade of mineral oil, preferably dynamo oil, which flows easily and is readily carried up by the oil rings. Graph- ite and similar lubricants are not satisfactory for use in motors as they clog the oil ducts and interfere with the operation of the oil rings. When starting the motor (which may be turned by hand for testing purposes) care must be taken that the rings revolve and carry up the oil. At all times enough oil must be kept in the bearings that the rings may dip well below its surface. Bearings using oil and waste should be packed with a high-grade wool waste, which should fit closely against the shaft. Cotton or the poorer grades of wool waste become soggy and drop away from the shaft. The waste should be thoroughly saturated with oil, preferably by immersing it for 48 hr., and then letting it drip for 10 to 12 hr. Too much free oil will result in an overflow and the possible introduction of oil within the motor. Dirty oil should never be used; it should be replaced at once with clean oil, and to this end an oil filter is an excellent investment. Bearings using grease should be filled with a good quality of grease free from dirt or grit. The distance between the centers of the driving and driven pulleys should be great enough to allow some sag in the belt. Kent gives the following general rules for belting. With narrow belts and small pulleys, the distance between centers should be 15 ft., with a sag in the loose side of the belt of 1 ^ to 2 in. With belts of medium width and larger pulleys, the center distance of the pulleys should be 20 to 25 ft., and the sag, 2| to 4 in. With main belts on very large pulleys, the center distance should be 25 to 30 ft., and the sag from 4 to 5 in. If the distance between pulley centers is too great, the belt will flap unsteadily resulting in unnecessary wear of the belt and bearings; if the distance is too short, the severe tension required to prevent slipping will cause rapid 'wear and possible overheating of the bearings. The rules given represent good practice for long life of belt and bearings. Shorter distances must sometimes be used, in which cases the belt may be tighter, the belt and pulleys wider, or the pulleys larger and the belt speed greater. Very short belts will work satis- factorily if idler pulleys are used to increase the arc of contact between the belt and pulleys. Belts should not be run at a greater angle with the horizontal than 45 if this is possible, and never vertically. The belt should be just tight enough to avoid slipping or flapping; the slack side should have a gently undu- lating motion; the joints should be as smooth as possible, and a lapped joint should always trail, never lead over a pulley. A sidewise movement of the belt indicates poor alinement of the pulleys or unequal stretching of the edges of the belt. When a bearing becomes hot, the cause of the trouble should be looked for at once. Some of the common causes of hot bearings are: Poor grades of oil, grit and dust in the oil well and bearings, stopping of the circulation through foreign particles in the oil grooves, an empty oil well, too tight or too heavy a belt, too much end thrust on the rotor due to poor alining or leveling, a sprung shaft, or worn or cut Babbitt metal in the bearings. The bearings of induction motors should be inspected daily, because the air gap between the rotor and stator being small, any excessive wear on the bearings may cause these parts to rub. Some of the larger sizes of induction motors are provided with adjust- able bearings so that the rotor may be shifted to secure a uniform air gap, but in the smaller sizes the effects of wear can be overcome only by renewing the linings. Dust and grit should not be allowed to accumulate around the windings and bearings. __ The motor should be regularly and thoroughly wiped and the dust blown from all its parts. The projecting portions of the stator coils of motors running in damp places should receive an occasional coating of water- proof insulating varnish. ELECTRICITY 513 The temperature of all induction motors will rise above that of the atmos- phere while running under load. As long as the hand can be held continuously on the machine there is no danger, but as soon as the heat can be borne but for a few seconds, and particularly if the odor of burning oil is noticeable, the danger point has been reached. It will seldom be necessary to do more than supply the bearings with an abundance of fresh clean lubricant, care being taken that the oil or grease reaches the bearing surface; sometimes it may be necessary to remove excessive belt tension. If relief is not afforded in this way, a heavy oil should be poured directly on the journal if possible. If necessary, part or all of the load should be removed but the rotor should be kept in motion enough to prevent the bearing from becoming set or frozen. When an induction motor is overloaded beyond its limit, it will stop or pull-out. Should a motor stop when it is not overloaded, and an examination of the bearings and air gap shows that the motor and stator are not rubbing, the stoppage may be due to abnormally low voltage in the supply circuit. The torque exerted by induction motors decreases as the square of the voltage; hence, a comparatively small drop in the voltage produces a large decrease in torque and the motor may come to a standstill if it happens to be carrying a heavy load at the time the voltage drops. To secure the best results from an induction motor, full voltage should be maintained and it is better to have the voltage too high than too low provided excessive heating does not result therefrom. TRANSFORMERS Transformers used for raising the voltage are known as step-up transformers; those used for lowering the pressure are known as step-down transformers. The transformer consists 9f a laminated iron core upon which two coils of wire are wound; these coils are entirely distinct, haying no connection with each other. One of these coils, called the primary, is connected to the mains; the other coil, called the secondary, is connected to the circuit to which . , current is delivered. Fig. 1 shows the arrangement of coils and core for a common type- of transformer. The secondary coil is wound in two parts 5 and S', and the primary coil, also in two parts P and P f , is placed over the secondary. C is the core, built up of thin iron plates. Fig. 2 shows a weather-proof cast-iron case for this transformer. "When a current is sent through the primary it sets up a magnetism in the core which rapidly alternates with the changes in the current. This changing magnetism FIG. 1 FIG. 2 sets up in the secondary an alternating electromotive force, which depends on the number of turns in the secondary coil. If the secondary turns are greater than the primary, the secondary electromotive force will be higher than that of the primary. The relation between the primary electromotive force and secondary electromotive force is given by the following: Second E. M. P.-prfn^ E. M. secondary E . M . P . secondary turns The ratio pnmary tun l!L j s known as the ratio of transformation of the secondary turns transformer. For example, if a transformer had 1,200 primary turns and 60 secondary turns, its ratio of transformation would be 20 to 1, and the secon- dary voltage would be one-twentieth that of the primary. Transformers are made for a number of different ratios of transformation, the more common ones being 10 to 1 or 20 to 1. Of course, a transformer never gives out quite as much 33 514 ELECTRICITY power from the secondary as it takes in from the primary mains because there is always some loss in the iron core and in the wire making up the coils. The l--iooo t r T l^oooooTdW-J FIG. 4 efficiency of trans- formers is, however, high, reaching as high as 97% or 98% in the larger sizes. Transformers are connected in paral- lel across the mains, and if they are well designed, will furnish a very nearly constant sec- ondary pressure at FIG. 5 all loads, when furnished with a constant primary pressure. Fig. 3 shows transformers connected on a single-phase circuit, Fig. 4 shows the con- nection for a two-phase circuit, and Fig. 5 shows one method of connection for a three-phase circuit. ELECTRIC SIGNALING BATTERIES Batteries are used for various purposes in connection with mining work, principally for the operation of bells and signals. The Leclanche cell is one that is widely used for bell and telephone work. It is made in two or three different forms, one of the most common being shown in (a) of the accompany- ing illustration. The zinc element of this battery is in the form of a rod Z, and weighs about 3 oz. The other electrode is a carbon plate placed in a porous cup and surrounded with black oxide of manganese, mixed with crushed coke or carbon. The electro- lyte used in the battery is a saturated solution of sal am- moniac. The electromotive force of this cell is about 1.48 volts when the cell is in good condition. In another form of the cell, known as the Gonda type, black oxide of manganese is pressed into the form of bricks and clamped against each side of a carbon plate by means of rubber bands. The Leclanch6 type of cell will do good work if it is only used , j fft intermittently in circuits where the insulation is good and where there is no leakage causing the cell to give out current continuously. If cur- rent is taken from it for any length of time, it soon runs down, but will recu- perate if allowed to stand. Dry cells are essentially the same as a Leclanch6 liquid cell, but the electro- lyte is limited to the amount that can be retained in some absorbent material, such as paper, that is placed inside a zinc can which forms one electrode. The other electrode is a carbon rod in the center. The space between is filled with crushed coke and peroxide of manganese and the whole interior is saturated ELECTRICITY 513 23 5 c foil ^ OS - -sS-S ' S g . & CX ^ a3 ^ ^ I 88 !* M ^ w ^ si I I I O O H ft" ll 1 bl (B K RQ II < ' O . I m ted e-a p p N < 1 I l-l s a 516 ELECTRICITY with the solution and the top sealed to prevent its evaporation. Dry cells are extensively used in place of wet Leclanch6 cells because they are as good and so much cheaper that it is economical to throw them away when exhausted and buy new ones instead of spending the time and money required to replenish the wet Leclanch6 cells. The internal resistance of cells not over 1 yr. old nor entirely exhausted varies from .1 to .8 ohm and the electromotive force from 1.3 to 1.5 volts. In cases where the insulation is apt to be poor, as it often is in mines, it is best to use a battery that will stand a continuous delivery of current and that will at the same time operate all right on intermittent work or on work where the circuit is open most of the time. For work of this kind, cells of the Edison or Gordon type are excellent. View (b) shows the Edison cell. The elements consist of two zinc plates Z hung on each side of a plate of compressed cupric oxide C. The electrolyte is a saturated solution of caustic potash, which is kept covered with a layer of heavy paraffin oil, to prevent the action of the air on the solution. The voltage .of the cell is only .7 volt, but its internal resistance is very low and its current capacity correspondingly large. The electrolyte used in the Gordon cell is also caustic-potash solution, and the two cells are much the same, so far as their general characteristics are concerned. The preceding table gives data relating to a number of different types of cell. BELL WIRING The simple bell circuit is shown in Pig. 1, where p is the push button, b the bell, and c the cells of the battery connected up in series. When two or more 88 PW.I FiG - 2 bells are to be rung from one push button, they may be connected in series, as shown in Fig. 2, or arranged in parallel across the battery wires, as at a and b, Fig. 3. The battery B is indicated in each diagram by short parallel lines, this being the conventional method. In the parallel arrangement, the bells are independent of each other, and the failure of one to ring will not affect the others; but in the series grouping, all but one bell must be changed to a single- stroke action, so that each impulse of current will produce only one move- ment of the hammer. The current is then interrupted by the vibrator in the remaining bell, the result being that each bell will ring with full power. The only change FIG. 3 FIG. 4 necessary to produce this effect is to cut out the circuit-breaker on all but one bell by connecting the ends of the magnet wires directly to the bell terminals. When it is desired to ring a bell from one of two places some distance apart, the wires may be run as shown in Fig. 4. The pushes p and p' are located at the required points, and the battery and bell are put in series with each other. ELECTRICITY 517 A single wire may be used to ring signal bells at each end of a line, the connections being given in Fig. 5. Two batteries are required, B and B', and FIG. 5 a key and bell at each station. The keys k and k f are of the double-contact type, making connections normally between bell b or b' and line wire L When one key k is depressed, a current from one battery B flows along the wire through the upper contact of the other key k' to a bell b' and back through the ground plates G' and G. When a bell is intended for use as an alarm apparatus, a constant-ringing attachment may be introduced, which closes the bell circuit through an extra wire as soon as the trip at a door or window is disturbed. In the diagram, Fig. 6, the main circuit, when the push p is depressed, is through the auto- matic drop d by way of the terminals a and b to the bell and battery. This current releases a pivoted arm which, on falling, completes the circuit be- tween b and c, establishing a new path for the current by way of e, indepen- dent of the push p. The bell will then ring until the drop d is restored by some one or the battery becomes FIG. 6 exhausted. For operating electric bells, any good type of open-circuit battery may be used; dry and Leclanche cells are largely used for this purpose. Annunciator System. The wiring diagram for a single annunciator system is shown in Fig. 7. The pushes 1, 2, 8, etc., are located in various places, one side being connected to the battery wire b, and the other to the leading wire I in communication with the annunciator drop corresponding to that place. A battery B of two or three Leclanch6 cells is placed in any convenient location. The size of wire used throughout may be No. 18 annunciator wire. Telephones are also used for signaling and communicating pur- poses. The mine telephone system performs two functions: It expe- dites the work, thereby lowering the cost of production, and it enhances the safety of the mine workers and mine property. Its value was realized first by some of the leading mining companies and several states have enacted mine laws requiring its use. The principles involved in a mine telephone system are identical with ordinary telephone practice, with such changes in de- tails as are necessary to meet con- ditions existing in mines. The telephone case in mine work must be damp-proof and dust-proof, and wiring must be of such a nature as to resist both dampness and the corroding influence of drops of acid- p IG 7 ulated mine water. It must also be suspended so as to be protected from injury due to falls of roof, cars, or the carelessness of employes. It has been found that a first-class, long-distance, bridging telephone is the best type to use; bridging telephones are so called because they are bridged Be// -+H- 518 ELECTRICITY ELECTRICITY 519 Arrester Residence fl ngtrre House l r Ti'pp/e first Left Enfry eft Entry Physician's Office f FIG. 9 ELECTRICITY ELECTRICITY 521 FOOT BELl O J>-S\ U FBOM EUGIlfE ROOJf(j 1 ( TO EfGlJft: ROOM & J ? ^ ^ 1 FOOT UKLl.^ ^7 3 ^ O !< HMMIH- ^ "' r i zr =TTT fOOT J TELEPUOUE >^L or connected in parallel across the line, and are not connected in series. If one telephone should get o ut of order, tl ie o thers are n< 3t likely to be disabled. Figs. 8 and 9 show the system of wiring and installation used by the Stromberg- Carlson Telephone Manufacturing Company. It will be noted that there is a metallic circuit *" 8 1ST. LEVKL for the telephones separate and distinct from that used for either lighting or emergency bells. Fi 0. 10 shows tl ie c ombm ed tel jphone and ^-o- $ fcyZX LKFKT emergency (alarm) system of bells employed by the Western Electric Company, in which three wires are used. As in the case shown in Fig. 8, a separate generator is employed to ring the alarm bells. One of these is installed at some g yttD. LEFISL ** central ooint on the surface where some one is always on duty to receive telephone calls from DO ints inside t he 1 -nine md, if necessary, to sound the alarm bells Other generators may be installed at other points, say, at the foot of the shaft or at the inside parting, from which it may be desirable to be able to send warn- ing signals in event of accident. Fig. 11 shows a complete bell annunciator g '\ *TH. L& 1 and telephone outfit as anthracite mines of the installed in D.. L. & W one of the . R. R. Co. Bridging instruments are used and each bell in the shaft is provided with a return-call button. 0- i era. usrsi, This b 11 wiring sr oul 3 be put u p in a sub- stant al manner, an d it is be 3t. if aossible, to rur all the wires down the shaft in the shape of aleac l-c overed cable Anoth er sha ft-signaling apparatus is shown in Fig. 12, as used at the West Vulcan mines, Mich. Fig. 13 shows a form of waterproof push button used at the 8 T" same mine. Fig. 14 shows the arrangement of flash signals as used in Montana. This con- sists of a switch cut into a lighting circuit at each Ie' /el of the n line 3. By pulli ng out the hand e bar of the s witc h, all the li *hts on this v * V ^=5L circu t can be flash ed at one e, anc by a prop- erly arranged code of flash signals the system L can 1 >e used for co mm unicat ing b etween the surface to any part of the mine, and between FlG. 11 different portions of the mine. 522 ELECTRICITY Hoisting Engine House. ///// North Cable Be II. --i '/// South Cab/e Bell, r- 1 .- - PIG. 12 ELECTRICITY 523 A system of signaling by which signals can be sent to the engine room from any point along the haulage road is shown in Fig. 15. The bare conductors a and b leading from the battery are sup- ported on insulators parallel to each other along the roadside, and about 6 in. apart. A short iron rod, placed across the wires a, signals to the engineer, or by simply bringing the two wires together a signal may be sent. When the engineer hauls FIG. 15 from different roads, the signaling system should be supplemented with indicators, so that when the bell rings the indi- cator will show from which point the signal came, and in case several signals were given at the same time, the engineer should not heed any until the indi- cator shows that a complete signal came from one place. A system of signaling for showing whether or not a section of track is occupied by another motor is shown in Fig. 16. White lights indicate a clear track and darkness an occupied section. A single-center hinge, double-handle switch at each signal station is used and a touch of the handle throws the switch in the desired di- p IG< IQ rection. The switches are placed in the roof, 4 ft. above the rails within easy reach of the motorman. Each switch is provided with a spring (not shown in the figure) which, drawing across the center hinge when the handles are in their central position, insures a perfect contact when the switch is inclined toward either the trolley or rail-terminal plug. LT/I W i DYNAMO AND MOTOR TROUBLES SPARKING AT BRUSHES Faults in dynamos and motors may be classed as follows: Sparking at the brushes; heating of armature, field coils, and bearings; noise; too high or too low speed. Besides, a motor may stop, fail to start, or may run backwards or against the brushes and a dynamo may fail to generate electricity. Brush Faults. Sparking at brushes may be due to some fault with the brushes. 1. The brushes may not have been set diametrically opposite one another because they were not set properly while at rest by counting the bars, by measurement, or by the use of reference marks on the commutator. Brushes can be set properly, if necessary, in an emergency while the machine is running by bringing the brushes on one side to the least sparking point by moving the rocker-arm, and then adjusting the brushes on the other side to the least sparking point by moving in or out the brush holder and clamping in new positions. 2. The brushes may not have been set at a neutral point. In this case, move the rocker-arm slowly back and forth until the sparking is stopped or reduced to a minimum. 3. The brushes may not have been properly trimmed. If sparking begins from this cause and the dynamo cannot be shut down, bend back and cut off the loose and ragged wires; retrim as soon as possible after the machine is shut down. If there are two or more brushes in each set they may be changed one at a time on a low-voltage machine while it is running. If there is a singing or hissing at the brushes apply a little mineral oil or better yet vaseline, or hold a piece of stearic-acid candle on the commutator a moment and then wipe off, leaving just a faint trace of oil or grease. To eliminate noise, it may be neces- sary to lengthen or shorten the brushes in the holders until a firm but gentle pressure is maintained free from vibration. Use only a cloth, never waste, to wipe off commutator. 4. The brushes may not be'in line. In this case, adjust each brush until the brushes rest on the same line and square with the commutator bar, bearing evenly throughout their width, unless purposely staggered. In case of a broken circuit in an armature winding, it is sometimes necessary to bridge the break temporarily by staggering the brushes until the machine can be shut down, 624 ELECTRICITY when it should be repaired; this is only a temporary makeshift to reduce spark- ing during a run when the machine cannot be stopped for repairs. 5. The brushes may not make good contact. In this case, clean the commutator of oil, dirt, or grit so that the brushes will bear properly on it and adjust by the proper tension screws and springs until a light but firm and even contact is secured. Commutator Faults. Sparking at the brushes may also be due to some fault with the commutator. 1. The commutator may be rough, worn in grooves and ridges or out of round. In any case, the commutator should be ground down with fine sand- paper (never emery in any form) laid in a piece of wood curved to fit the commutator, or a curved suitable stone, and finally polished with soft, clean cloth. If the commutator is too bad to grind down, it may be turned down with a special tool and rest while the commutator is turning slowly in its own bear- ings or the armature may be removed from the machine, placed in a lathe, and the commutator turned off with light cuts. An armature should have from & to i in. end motion so as to distribute the wear of the brushes evenly and to prevent their wearing ruts in the commutator. Brushes may be shifted side- wise occasionally to assist in the distribution of wear. If there is no end motion, the shoulders should be turned off of the shaft or filed or turned off of bearings until the armature has some free end play while in motion. 2. One or more commutator bars may be too high. A high bar should be forced down carefully with a wooden mallet or block of wood, care being taken not to bend, bruise, or injure the bar, and then tighten the clamping rings; if this does not remedy the fault, the high bar should be filed or trimmed down to the level of the other bars, or the commutator ground or turned down a little. High bars may cause the brush to jump or vibrate so as to sing. 3. One or more commutator bars may be too low. In this case, the commutator may be ground or turned down until no bearings are below a true cylindrical surface. HEATING OF ARMATURE, FIELD COIL, AND BEARINGS Heating of Armature. The heating of an armature may be due to the machine being overloaded, to a short circuit, a broken circuit, or a cross- connection; the causes and remedies for such conditions are given under the head of Miscellaneous Troubles. Moisture in the armature coils should be removed by drying out the coils with a slow heat secured by sending through the armature current that is regulated so as not to exceed the proper amount. If the moisture is so bad as to cause a short circuit or a cross-connection or to heat the armature too much, it may be dried out by the heat produced by its under current while running. The heating of an armature may also be due to eddy currents in the arma- ture coil. If the iron of the armature is hotter than the coils after a short run, the faulty armature core should have been more laminated and the lami- nations should have been better insulated from one another. There is no remedy but to rebuild the armature. Heating of Field Coils. The heating of field coils may be due to excessive current in the field circuit, eddy currents in the pole pieces, or moisture in the field coils. Excessive currents in the field circuit of a shunt machine may be reduced by decreasing the voltage at the terminals by reducing the speed or increasing the resistance of the field coils by winding on more wire, by rewinding with finer wire, or by putting a resistance in series with the field. Excessive current in the field circuit of a series machine may be reduced by shunting a portion or otherwise decreasing the current in the field coils or by taking off one or more layers of wire or rewinding the field coils with closer wire. Excessive current in a shunt or series machine may of course be due to a short circuit or from moisture in the coils acting as a short circuit. Eddy currents in pole pieces may cause the pole pieces to become hotter than the coils after a short run. This is due to faulty construction or to fluctuating current; if due to the latter, the current should be regulated. Moisture in the field coils may cause the coils to be lower in resistance than normal or it may cause a short circuit or a contact between the coils and the iron of the machine. The coil should be c^ried out, as already explained. Excessive current may be due to a short circuit or to moisture in the coils acting as a short circuit. Heating of Bearings. Heating of bearings may be due to not enough or a poor quality of oil. The remedy is to use plenty of oil and see that it is fed properly. Only the best quality of mineral oil, filtered clean and free from ELECTRICITY 525 grit should be used, and care must be taken not to flood the bearings so as to force the oil upon the commutator or into the insulation of the brush holders, as it will then gradually char and gather copper dust and form a short circuit. Vaseline, cylinder oil, or other heavy lubricant may be used if the ordinary oil fails to remedy the hot boxes; such lubricant should be used until the run is over, when the bearings should be cleaned and adjusted. When ice is used to cool the bearings, care must be exercised not to let it get into the commutator or armature, which it may ruin unless they are water- . proof as in the case of street-car and some other motors. A machine must never be shut down because of a hot bearing until all the remedies given there- for have been tried and proved of no avail. If it is absolutely necessary to shut down a machine, take the belt off as soon as possible, do not allow the shaft to stick in stopping, get the bearings out and cool off as soon as possible, but not in water, as this may ruin them. Then scrape, fit, clean, and polish the bearings and shaft and see if it can be turned freely by hand before putting on the belt and starting again. Use none but the best of mineral lubricating oil. New oil and oil from self-oiling bearings should be filtered before being used. Heating of bearings may be due to dirt, grit, or other matter in bearings. In this case wash out the grit by flooding with clean oil until the run is over; then clean out the bearings, being careful, however, not to flood the commu- tator or brush holders. When the run is over, remove the cap of the bearing and clean the journals and bearings very carefully, then replace caps and lubricate well. Allow bearings to cool off naturally. It may be necessary to entirely remove the bearings and clean the grit away, polish all parts, and set up again. Should rough journals or bearings cause hot bearinps, polish the bearings in a lathe, remove cuts, scratches, and marks; then fit new bearings of Babbitt or other metal. If journals are too tight in bearings, loosen the bolts in the cap of the bearing, put in very thin pieces of packing or sheet metal between the caps and the base, retighten the bolts until the run is over; then make the journal bearing smooth and so it can be rotated by hand. If necessary, turn down, smooth, and repolish the journal or scrape the bearings to a proper fit. In the case of a bent or sprung shaft, bend it by carefully springing the shaft or turning it in a lathe. If a bearing is out of line, loosen the foot of the bearing until the armature can be turned freely by hand with the belt off, being careful to keep the arma- ture in the center of the polar space. Ream out the bolt in dowel-pin holes and fit new dowels to allow the new position to be retained when the bolts are drawn up tight. If the shaft must be raised or lowered, pack up or trim down the feet of the bearing to allow the proper setting. Heating of bearings may be caused by end pressure of the pulley hub or shaft collars against bearings. The foundation should be level and the armature should have a free end motion. If there is no end motion, turn or trim off the ends of the bearings or hub on the shaft until the proper end motion is secured. Line up the shaft pulley and belt so that no end thrust is maintained on the shaft by a sidewise pull of the belt. The armature should have free end play while in motion. If the heating of the bearings is caused by too great a load or strain on the belt, reduce the load so that the belt may be slackened and yet not slip; avoid vertical belts if possible. Use larger pulleys, wider and longer belts, run slack on top to increase adhesion and pull of belt without excessive tightening, so that a full load may be carried. Belts should be tightened just enough to drive a full load smoothly without that vibrating or flapping which may cause the lamps to flicker. An armature out of center in polar space may cause hot bearings. The bearings may be worn out, thereby allowing the armature to move out of the center and to need replacing. Center the armature in the polar space and adjust the bearings to a new position, as already explained. File out the polar space to give equal clearance all around or spring the pole pieces away from the armature and secure it in place; this will be a difficult, if not an impossible, job in large machines. NOISE If the armature strikes or rubs against the pole pieces, bend or press down the projecting wires and secure strongly in place with tie-bands or wire. File out the pole pieces where the armature strikes. The bearings may be worn 526 ELECTRICITY out, thus allowing the armature to move out of the center and may need readjustment. It is sometimes, though seldom, necessary to file out the polar space to give equal clearance all around, or to spring the pole pieces away from the armature and to secure it in place. This is a difficult, if not an impossible, job on large and rigid machines. Collars or shoulders on the shaft or the hub or web of the pulley may strike or rattle against the bearings, because the bearings are worn out and too loose New .bearings may be required if the remedies given for bearings out of line and for loose screws, bolts, or connections do not remove the trouble. If the noise is caused by loose screws, bolts, or connections, tighten them all to a firm bearing and keep them so by daily attention. The jar and move- ment of the machine tends to work screwed connections loose when they are not held by check-nuts, cotter pins, or some other device designed for that ""^Singing or hissing of the brushes may be stopped by the remedies described for brushes not properly trimmed. Sometimes, it may be necessary to apply a little mineral oil, preferably vaseline, or a piece of stearic-acid candle against the commutator and then wipe it off; just a faint trace of oil or grease is all that is necessary. The brushes may be adjusted in the holders until a firm, but gentle pressure free from any vibration is secured. The trouble may be due to a faulty commutator, the remedies for which have already been given. Flapping or pounding of belt joints will be remedied if the ends of the belt are properly laced or joined together, or an endless belt used. If belts slip from overload, use larger pulleys, wider and longer belts, and run with the slack side of the belt on top. To stop the humming of armature lugs, or teeth as they pass the pole pieces, slope the ends of the pole pieces, in order that the armature teeth shall not pass the edges all at once. Decrease the magnetism of the field or increase the magnetic capacity of the teeth. REGULATION Speed Too High. Too high a speed may cause the engine to fail to regulate with a varying load, in which case adjust the governor or other means of regu- lation. If this cannot be accomplished, get a better engine. The engine should regulate closely with proper steam supply from no load to full load. A series motor may run too fast on account of receiving too much current for the load that it carries, and hence the motor runs away. In the case of a series motor on a constant-potential circuit, insert a resistance in series with the motor in order to cut down the current; or use a proper regulator or con- trolling switch, or change to automatic speed regulating motor. The regulator may not be properly set, the proper amount of current may not be used, or the motor may not be properly proportioned and, therefore, may fail to regulate properly. The regulator should be adjusted to control the speed, the proper current, voltage, and rheostat should be used or get a motor properly designed for the work. Speed Too Low. It may be necessary to drive the dynamo with a better engine that .will regulate better with proper steam supply from no load to full load. The motor may be overloaded, the causes and remedies for which have been previously given. There may be a short circuit in the armature, a striking or rubbing of the armature against the pole pieces, or an unusual amount of friction, all of which have been explained. MOTOR STOPS, FAILS TO START, OR RUNS BACKWARDS OR AGAINST THE BRUSHES The stopping of a motor or its failure to start may be due to no load. The stopping may also be due to the motor's being greatly overloaded. In this case reduce the load to the proper amount that the motor is rated to carry. Sometimes the stopping is caused by excessive friction, due to the heating of the bearings, the cause and remedies for which have been given. Open the switch and keep it open and the arm of the rheostat on the off-position while locating and eliminating the trouble; then close the switch and shift the arm gradually to the on-position to see if everything is correct. With a series motor no great harm will result from the motor stopping or failing to start: .with a shunt motor on a constant-potential circuit the armature may and probably will burn out or the fuse will blow. The stopping of the motor may be due to the circuit being open on account of the safety fuse being melted, a broken wire, a broken connection, the brushes not being in contact with the commutator or brush holder, or an open switch. ELECTRICITY 527 In any case, see that the switch is in good order and makes its connections properly. Then, if necessary, open the switch, locate and repair the trouble, and replace. A melted fuse should not be replaced until the fault is corrected, for otherwise the fuse will melt again when the motor is started up. If the open circuit is caused by a fault in the armature or with the brushes, the remedy has already been given. If the current should fail or be shunted off from the machine, open the switch, return the starting lever to its off-position, and wait until the current is again supplied to the line, testing from time to time by closing the switch and moving the starting lever to close the circuit. When the trouble is due to a short circuit of the field, armature, or switch, test for and repair the trouble if possible, carefully looking over the insulation of binding posts and brush holders for poor insulation, oil, dirt, or copper dust. Such causes and remedies are given more fully under Armature Faults due to short-circuited coil. When the trouble is due to wrong connections through the motor, connect up the motor properly, referring to a correct diagram of connections; if same is not to be had, try reversing the connections to brush holders or make other changes until the correct connections are secured for the direction of rotation desired; then connect up permanently. FAILURE OF DYNAMO TO GENERATE Reversed Residual Magnetism. The dynamo may fail to generate because the residual magnetism is reversed, owing to reversed current through field coils due to earth's magnetism, proximity of another dynamo, or too weak residual magnetism. In this case, a current should be sent from another dynamo or from a storage or primary battery through the field coils in the proper direction to correct the fault. The polarity may be tested by holding a compass needle as near as convenient to the center of each pole piece and the connections of any or all of the field coils may be changed until the proper polarity is obtained. When the reversed residual magnetism is caused by reversed connections, connect properly for the direction of rotation desired, referring to proper diagram of connections if obtainable. See that connections for series coils (in compound dynamo) are properly made as well as those for the shunt coil. Make such changes in connection as may be necessary to give the desired and correct rotation. If the brushes are not in their right position, shift them until evidence of improvement is secured. The position of the brushes for the best generation of energy should be clearly understood and is generally at or near the neutral point, as has already been stated. Short Circuit in Machine. When the failure of the dynamo is due to a short circuit in the machine, the procedure is the same as when a similar fault occurs in the motor. Short Circuit in External Circuits. If a lamp circuit or other device or part of a line is short-circuited or grounded, it may prevent the building up of the shunt, or compound, field of the dynamo. In this case, look for and remedy the short circuit before closing the switch. This fault, also, should be treated the same as similar faults in motors. Field Coils Opposed to One Another. If some of the field coils should be opposed to one another, reverse the connections of one or more of them and test the pole pieces with a compass. Alternate poles should show opposite polarity. If the pole pieces are found to be of proper polarity or are so con- nected as to give the proper polarity, and if the dynamo does not build up, try the remedies given under reversed residual magnetism due to a reversed current through the field coils, earth's magnetism, proximity of another dynamo or to too weakened residual magnetism. If current is not then produced in the proper direction, reverse field connections or recharge in proper direction. Open Circuit. When the failure of the dynamo to operate is due to an open circuit, it may be that the brushes are not in contact. The remedy for this fault has already been given. In the case of a broken or melted safety fuse, open the switch, look for and repair the trouble and replace the fuse. A dead short circuit should blow the fuse and a new fuse should not be put in until this fault is removed, as it will simply blow the fuse -again when the switch is closed. The remedy for this trouble is obvious. If the external circuit is open or not properly connected, locate the trouble and repair it while the dynamo switch is open. The remedy for an open circuit in the armature has already been given. 528 ELECTRICITY Overloaded Dynamo. If the dynamo fails to generate because of an over- load, reduce the load. After the dynamo comes up to full voltage, as shown by lamp or voltmeter, close external circuits in succession, watching and regulat- ing the voltage. If the load consists entirely, or partly, of incandescent lamps, shut off some of the lamps. If the insufficient voltage generated is due to too weak a field, gradually turn the regulating switch to cut resistance out of the field rheostat until the proper voltage is secured. MISCELLANEOUS TROUBLES Weak Magnetic Field. A weak magnetic field may be due to a broken circuit in the field, or to a short circuit of one or more coils, or to a dynamo not being properly wound, or without having the proper amount of iron. If a broken circuit is outside of the field coils where it is possible to get at it, it should be repaired. If the break is inside of a winding, that winding will have to be rewound. If the machine is not properly wound or does not contain the proper amount of iron there is no remedy except to rebuild the machine. Excessive Current in Armature Due to an Overload. An overload in a dynamo may be due to there being too many incandescent lamps on the circuit; or to a ground and leak from a short circuit on the line. In a motor, an over- load may be due to excessive voltage on a constant-potential circuit, or excessive amperage on a constant-current circuit; it may also be due to friction or to too great a load on the pulley. The load should be reduced by degrees by cutting out a number of incandescent lamps on the circuit, or by removing a dead short circuit. A dead short circuit should blow the safety fuses or operate the circuit-breakers. The machine should be shut down, the fault located and repaired, and a new fuse put in or the circuit-breaker restored before starting again; fuse should not be inserted until the fault is corrected, as it is very likely to blow again on starting up the machine. A motor should be operated with the proper amount of current and no more, and a rheostat or controlling switch should be used for starting it. Trouble due to friction should be remedied by eliminating the excessive friction. Armature Faults. In the case of a short-circuited coil in the armature, look for copper dust, solder, or other metallic particles between the commu- tator bars. See that the clamping rings are perfectly insulated from the com- mutator bars and that carbonized oil, copper dust, or dirt is not causing the short circuit. In the case of a short circuit inside the armature, remove the armature from the machine and remove and rewind the defective coil; this may require rewinding the entire armature. Examine the insulation of the brush holders for the fault; dirt, oil, and copper dust may make a short circuit from the brush holders to the rocker-arm and thus short-circuit the machine. In the case of a broken circuit in the armature, bridge the break temporarily by staggering the brushes until the machine can be shut down; then test out and repair. This is only a temporary makeshift in an endeavor to stop bad start- ing before the dynamo can be shut down. If the dynamo can be shut down, look for and repair the broken or loose connection on a commutator bar. If a coil is broken inside, rewinding of the armature is the only sure remedy, although the break may be temporarily bridged by hammering the disconnected bar until it makes contact across the insulating material with the next bar; this remedy is of doubtful value, and if done the bars must be repaired again when the fault is permanently remedied. Commutator lugs may be tempo- rarily soldered together with or without a piece of heavy copper wire soldered to both bars, thus cutting out the broken coil. Care should be taken not to short-circuit a good coil, and thus cause sparking. A cross-connection in the armature may have the same effect as a short circuit and is to be treated as such. Each coil should show a complete circuit without being crossed with any other coil. GENERAL PRECAUTIONS Cleanliness about a dynamo-electric machine is imperative; dirt, oil, or copper dust may prove sources of great annoyance or damage. Small tubes, bolts, or pieces of iron must be kept away from the dynamo, as the magnetism may draw them into or cause them to fall upon the rotating armature and ruin it. Hence, loose articles of any kind must never be placed upon any portion of a dynamo-electric machine. It is preferable to use brass or copper oil cans, as they are non-magnetic. All connections should be clean and firm. All screws and bolts should be looked over daily and, if necessary, tightened. The brushes should not rest on the commutator when a dynamo is idle. ELECTRICITY 529 GENERAL RULES FOR HANDLING ELECTRICITY In coal-mining practice, the pressure, voltage, or difference of potential in or on any circuit, machine, or other piece of equipment, is frequently made a basis for classification . Low-pressure circuits are those in which the difference of potential at no -time exceeds 250 to 300 volts; in medium-pressure circuits, the voltage does not rise above 550 to 650; and in high-pressure circuits, the voltage while above 650 is commonly less than 3,000. Long-distance trans- mission lines operate under voltages as high as 100,000 and installations at 150,000 volts are contemplated. However, pressures such as these are trans- formed in a special transformer house outside the mine into low or medium voltage before being conveyed underground, and, so, are not reckoned with in ordinary mine practice. No voltage higher than medium (say, 550 volts) should be used anywhere in any mine for the actual operation of electrical machinery, and nothing above low voltage (say, 250 volts) should be employed at the face for operating coal- or rock-cutting machinery. All high-voltage currents should be carried in properly insulated cables, either through bore holes drilled from the surface or along passageways upon which men do not travel, to a transforming station where they should be converted to low- or medium-pressure currents for farther conveyance to the point of application. In gaseous mines, high-voltage cables should be installed in the intake airway only, and high-voltage motors and transformers should be installed only in suitable chambers ventilated by a current of intake air that has not passed through or by a gaseous district. High-voltage transformers should have a normal capacity of not less than 5 K. W., and high-voltage motors should have a normal capacity of more than 15-brake H. P. All metallic coverings and armoring of cables (except trailing cables) and the frames and bedplates of generators, transformers, and motors other than low-voltage portable motors, should be properly grounded, as should be the neutral wire of three- wire continuous-current systems. When handling live wires or when making repairs to the live parts of machines, a person should wear rubber gloves or should stand upon a mat of rubber or other insulating material. Every mine should have a special map of the workings, made upon a sufficiently large scale (not less than 200 ft. to the inch) to show clearly the position of all wires, cables, conductors, trans- formers, trolley lines, switches, lights, and all fixed machines such as pumps, fans, etc. The plan should indicate the size, voltage, etc., of all motors and other apparatus, and the duty performed by each. In addition, the map should show the location of all signal and telephone wires, bells, telephones, and the like. In the event of a breakdown or in event of any portion of the equipment becoming alive, the current should be shut off, the trouble located, and repairs made at once. All single switches, circuit-breakers, and other electric instruments should be mounted upon insulating bases of some suitable material. Switchboards should be set at least 3 ft. from the rib if the current is medium voltage, and 4 ft. if the current is high voltage; they should be accessible on all sides and combustible material should not be used near them. Insulating floors or mats should be provided. All high-potential feeder circuits with a capacity of 25 K. W. or over, should have, above ground, a switch on each pole, and an automatic circuit-breaker on one pole of direct-current systems, and on two poles of polyphase, alternate-current systems. Ground-return direct- current circuits should have a switch and circuit-breaker on the ungrounded side, and fuses may be substituted for circuit-breakers where the capacity of the line is 25 K. W. or less. High-potential, alternating, feeder circuits should have, at the surface, on each pole an oil-break switch provided with an auto- matic overload trip. All circuits should have an ammeter. Transformer rooms should be fireproof, should be provided with buckets of clean dry sand for use in case of fire, and no unauthorized person should be allowed to enter them. Where circuits enter or leave a transformer, they should be protected by circuit-breakers, etc., as on the surface. While medium- or low-pressure wires leading into the mine may be bare, except in gaseous sections thereof, high-pressure wires should be enclosed in lead or other armored covers. Underground cables, except trailing cables, should be supported on insulators unless provided with a grounded metallic covering. The conductors connecting lamp and power supply should always be insulated. Lightning arresters should be provided at the generating 34 530 ELECTRICITY station, at the mine mouth if this is 500 ft. from the station, and at intervals of not more than 1,000 ft. if this distance is exceeded. In gaseous mines or through gaseous portions of a mine, the potential should not be above medium and the currents should be brought in through the intake. Each pole at the junction of a branch and main circuit should have a switch of not less than 100 amp. capacity. One side of grounded circuits should be carefully insulated from the earth. Trolley lines should be placed as far to one side of the entry as possible and should be supported so that the sag between points of support does not exceed 3 in., except where the clear height of the wire above the rail is 5 ft. or more and where, the increased sag thus permissible, does not cause the trolley in passing to force the wire upon the roof. All wires, except telephone, shot-firing, and signal wires should be on the same side of the entry as the trolley wire. Where men are constantly compelled to work or pass under bare power wires less than 6 ft. above the top of the rail, the wires should be set in channels cut in the roof or in inverted wooden troughs, the sides of which are not less than 5 in. deep. Branch trolley lines should be provided with some device by which the current may be shut off from them. Track rails should be of sufficient size to provide ample capacity for the return circuit, should be bonded rail to rail, and cross-bonded at intervals of not less than 200 ft., and should be frequently bonded to any air or water pipes where such exist, in order to eliminate difference of potential between the rails and pipes and to prevent electrolysis. Lighting wires should not be wrapped, or tied about the stems or studs of trolley hangers, but should be inserted in holes drilled therein, held in place by a setscrew, and should be grounded into the track circuit. Lighting wires should be strung on porcelain or glass insulators and, unless protected with some insulating covering, should be strung at least 3 in. apart. All joints in conductors should be soldered, if at all possible, and joints in insulated wire should be carefully reinsulated. The exposed ends of cables, where they enter fittings, should be protected, so that moisture cannot enter the cable or the insulating material leak. All holes through which bare wires pass through metal frames or into boxes or motor casings, should be bushed with insulating material, which should be gas- proof where necessary. Extra precautions should be taken to see that power cables in shafts are highly insulated and very substantially secured in place. If a cable cannot sustain its own weight, it should be supported at intervals of not over 25 ft. by suitable grips. Hanging cables should be boxed in, but if that is not possible, they should be hung clear of the walls so that they may give and not break under a blow from falling materials. Cables and feed- wires should be strung so as to clear passing cars or motors by at least 12 in. and, if this is not possible, should be protected by guards. Further, unless metal-covered, they should not be fixed to the ribs or timbers with uninsulated fastenings; and while repairs are being made in the entry or while blasting is going on, they should be protected from injury in some manner. Trailing cables should be protected with extra strong insulating material, should be frequently examined for defects, and if these are found, should be rejected until the proper repairs are made. Where such cables are divided at the motor, the split should be as short as possible, and they should be securely clamped to the frame of the motor, so they may not pull out from the con- nections. In gaseous portions of the mine, fixed, flame-proof, terminal boxes with a switch and fuse on each pole of the circuit should be provided where trailing cables are attached to the power lines. The switch should be oper- atable only from outside the box when it is closed, and should be so arranged that the trailing cables cannot be detached or removed when the switch is closed. All switches, circuit-breakers, and fuses should have incombustible bases. Open-type fuses with terminals are permissible in non-gaseous parts of a mine, but where gas is generated they, and switches and circuit-breakers, must be inclosed in explosion-proof casings or must break under oil. Puses should be marked with the maximum current they are allowed to carry and should be adjusted and replaced only by a competent person. Circuit-breakers should trip at from 50 to 150% of their rated capacity, and should be provided with an indicator showing at what current they are set to trip. On feeder lines, the circuit breaker should trip at the end of 10 sec. under an overload of 50%. Except on signal lines, all making or breaking of circuits should be done by means of switches, which should be so arranged that they cannot be closed by gravity; except that connections between gathering locomotives and mining machines and the trolley line may be made by means of hooks or similar devices. ELECTRICITY 531 Stationary motors and their starting resistance should have a fuse on one pole or circuit-breaking device where direct current is used, and on both poles where alternating current is employed, and should be provided with switches to cut off the power entirely. In gaseous parts of the mine, motors should be placed in a room ventilated by a separate split of intake air, or, if this is not possible, all current-carrying parts, starters, connections, terminals, and the like, should be enclosed in non-inflammable explosion-proof casings, which should be opened only by authorized persons when the power is off. Under- ground fan motors, not provided with a regular attendant, should be totally enclosed unless installed in a special room lined with incombustible material. In gaseous mines, a safety lamp should be provided with each machine and, on the first indication of gas, the machine should be stopped and the current cut off at the nearest switch and should not be turned on until the place has been made safe. Enclosed equipment should be regularly inspected and cleaned , motors once a week and switches once a month. In gaseous mines, a coal- cutting machine should not be operated unless the absence of gas has been proved by the use of a safety lamp, the operator should not leave the machine while it is in use, and tests for gas should be repeated at least every | hr. If gas is found, the machine either should not be taken to the face, or if at the face the current should be at once cut off and the trailing cable disconnected from the power wires. A machine should never be left at the face unattended unless the power is cut off from the trailing cable. If arcing outside the machine is noticed or any defect is discovered in it, the trailing cables, etc., the power should be cut off at once and the machine put out of commission. Electric haulage locomotives should not have a higher voltage than medium and should not be used in gaseous mines except upon an intake air-current fresh from the outside. Storage-battery locomotives are permissible in gaseous mines if the cells and other electric parts are enclosed in non-combustible explosion-proof casings. Arc lamps should be of the enclosed type and are permissible in gaseous mines under the same conditions as electric haulage motors. The sockets of incandescent lamps should be of the weather-proof type, the exterior of which should be entirely non-metallic. Flexible lamp-cord connections should not be used except in the case of portable lamps and. then only when the lamp and socket are enclosed in a heavy wire cage, which is attached to a handle through which the leading-in wires are carried. As a general rule, portable incandescent lamps of the ordinary type should not be used in gaseous portions of the mine, and in other parts thereof only for the inspection and repair of the machinery. Portable incandescent lamps, of the battery type, that have passed the requirements of the Bureau of Mines are permissible in any part of any mine. Standard incandescent lamps should be placed so that they cannot come in contact with combustible material, should be replaced by competent persons after having tested for the absence of gas, and in gaseous portions of the mine, unless ventilated by fresh intake air, should be protected by gas-tight fittings of strong glass. If the lamps are of 220 volts or higher, not over 8 c. p., and without tips, the gas-tight fittings are not necessary. Electricity from grounded circuits should not be used for firing shots. Only trained men should be allowed to handle electric shot-firing apparatus. Shot- firing wires or cables should not be allowed to come in contact with light or power wires. Electric detonators and their leads should be of an approved type, should be kept in a dry place and should not be stored with other explo- sives. Shot-firing machines should be enclosed in a tight case inside of which all contacts, with the exception of the binding posts, should be made. The shot-firer alone should connect the leads to the battery and then only after the shot is actually and completely ready for firing, and all persons have sought a place of safety. After firing a shot, the leads should be at once disconnected from the current. If the shot has missed fire, the firing leads should likewise be disconnected, and no one should be allowed to approach the face until at least 5 min. thereafter. Care should be taken to prevent signal and telephone wires from coming in contact with power or other wires, whether the same are insulated or not. The potential used for signal purposes in the gaseous parts of a mine should not exceed 24 volts, and bare wires should not be used except on haulage roads. The electric relighting of safety lamps should be done in a special room not on the main return and where there is not likely to be an accumulation of gas. The relighting apparatus should be locked so that it cannot be handled by unauthorized persons, and all lamps should be carefully examined for defects before being reissued. 532 INTERNAL-COMBUSTION ENGINES INTERNAL-COMBUSTION ENGINES DEFINITIONS AND PRINCIPLES Internal-Combustion Engines. An internal-combustion engine is an engine in which power is generated by burning within the cylinder a mixture of air and gas or air and alcohol, kerosene, gasoline, or other liquid fuel. The burning of the fuel results in the production of gases of high temperature and pressure, which act directly on a piston that moves back and forth in a cylinder into which the air and fuel are admitted and from which the burned gases are discharged through suitable valves. Single- and Double-Acting Engines. Internal-combustion engines may be single or double acting. Engines in which gas is admitted to only one side of the piston are single acting, while those in which gas is admitted to each end of the cylinder alternately and is, consequently, burned first on one side of the piston and then on the other, are double acting. All haulage-motor engines and most stationary engines in which gasoline is the fuel are of the single- acting type; double-acting engines are sometimes used where gaseous fuel is available. Gasoline-Engine Cycles. As applied to a gasoline engine, the term cycle refers to the operations, or events, that take place within the cylinder from one explosion to the next, and by means of which the fresh charge is drawn into the combustion chamber and exploded and the exhaust gases expelled. These events always occur in the same order and are repeated after each explosion. The cycle on which an internal-combustion engine operates is one of the distinguishing features of different types. In the first successful gas engine, the charge drawn into the cylinder under atmospheric pressure during part of the outward -stroke was ignited when the piston had traversed about four-tenths of its stroke; the sudden rise in pressure due to the explosion of the gas was utilized to drive the piston to the end of its stroke and work was performed during the expansion of the hot gases. During the return stroke, the burned gases were driven from one end of the cylinder while a fresh charge was drawn in and ignited at the other end, the engine being of the double-acting type. Because of the extreme wastefulness of this engine, which was of the two-cycle type, a French scientist, Beau de Rochas, in 1870, proposed a new cycle of operations. This cycle was adopted and put into practical use by Otto, a German, who built his first compression engine in 1876; this engine is known by his name. The Otto cycle, in its broad and strictly scientific meaning, is not concerned with the method of getting the combustible mixture into the cylinder nor that of expelling the hot burned gases. The steps of the cycle are as follows: Assume that, at the beginning of operations, the valves are closed, that the piston is at the position farthest out toward the crank-shaft, and that the cylinder is filled with a combustible mixture at atmospheric pressure. By forcing the piston inwards to the completion of the inward stroke, the charge will be compressed into the compression space, or combustion space. Now by igniting the compressed charge, the pressure will be increased still more by the heat of combustion. The pressure tends to drive the piston outwards, and as soon as the rotating crank-shaft has made the angle between the connecting- rod and crank sufficiently great, the pressure of the hot gases against the piston face will drive the crank-shaft. The burned gases expand to fill the increasing volume of the cylinder as the piston moves outwards and the pressure decreases. At the completion of the outward stroke, the exhaust valve is opened and the hot burned gases escape by expansion until the pressure falls to that of the atmosphere. This completes the Otto heat cycle. The expulsion of the burned gases that remain in the cylinder at atmo- spheric pressure and the taking in a fresh charge of combustible mixture is accomplished in two distinct ways, which are the foundation for the com- mercial names, four cycle and two cycle, as applied to gasoline engines. le Engines. .' Four-Cycle Engines. A four-cycle engine is one in which four complete strokes of the piston are required to complete the cycle. In this engine the burned gases remaining in the cylinder after the exhaust valve has been opened and part of the hot gases removed by expansion are expelled in part by a INTERNAL-COMBUSTION ENGINES 533 separate inward stroke of the piston, and a fresh charge is drawn into the cylinder through the inlet port by a separate outward stroke. Generally speaking, one event occurs during each of the four strokes of this cycle; that is, considering the stroke by which the charge is drawn into the cylinder as the first stroke, the mixture is compressed during the second stroke, burned during the third stroke, and the exhaust gases are expelled during the fourth stroke, after which the conditions are the same as at first and the cycle is complete. This type is sometimes known as the four-stroke Otto-cycle engine, and is in more general use than the two-cycle engine as it is much more economical in fuel. Two-Cycle Engines. A two-cycle engine is one in which only two strokes of the piston, corresponding to one revolution of the crank-shaft, are required to complete the cycle. In this cycle an explosion occurs on each downward stroke of the piston, the fresh charge being admitted and the exhaust gases expelled at or near the end of this stroke. Hence, for the same number of revolutions of the crank-shaft, there are twice as many explosions in the cylinder of a two-cycle engine as in that of a four-cycle engine. However, this does not mean that the power developed by a two-cycle engine 1 is twice as great as that produced by a four-cycle engine of the same size and speed, for, on account of the inefficient scavenging, or cleaning, of the cylinder after the explosion and the lower compression pressure in the two-cycle engine, the explosions are not so powerful as in the four-cycle engine. It is generally estimated that a two-cycle engine of a certain size and speed will develop about 1.65 times as much power as a four-cycle engine of the same size and speed. This type is sometimes known as the two-stroke Otto-cycle engine. Application of Four-Cycle Principle. In the four-cycle engine, the first outward stroke is the suction stroke, the gas being driven into the cylinder by the pressure of the atmosphere or other pressure, because of the partial vacuum produced by the movement of the piston. This stroke fills the cylinder with a mixture of fuel and air at very nearly the pressure of the atmosphere. On the return stroke of the piston, all the openings leading from the cylinder are closed and the mixture is compressed. As the piston nears the end of this second stroke, which is known as the compression stroke, the igniter, or device by means of which the charge is fired, is operated in time to produce full ignition of the mixture at the end of the stroke. The pressure rises to three or four times that due to compression, and drives the piston forwards on its next outward stroke, which is known as the power, or expansion, stroke. Just before this stroke is completed, or as it is, the exhaust valve is opened, permitting the burned gas and uncombined air to escape to the atmosphere, and during the following inward stroke practically all of this waste material is expelled; this last is known as the exhaust stroke. Graphic Representation of Four-Stroke "Cycle. The four strokes of the engine and the corresponding indicator diagram are shown in Fig. 1. Here, 534 INTERNAL-COMBUSTION ENGINES p denotes the piston; r is the connecting-rod; k. the crankpin; q, the crank- shaft. In the indicator diagram, the ordinates or vertical distances represent pressures, and the abscissas or horizontal distances denote the distance the piston has proceeded on its stroke. The pressures are measured from the line 0V, which represents the pressure of the atmosphere. The line Ovbz is the suction line, and the line bzcz is the compression line. At cz, the charge is ignited, czdz is the explosion line; dzez, the expansion line; czfz, combined expan- sion and exhaust; and fzwO is the exhaust line. The pressures represented by the two lines and w are slightly exaggerated, in order that the lines may be distinguished from the atmospheric line 0V, which they follow very closely. In the suction stroke, the crank-shaft turns in the direction of the arrow and the piston moves from the line ai to the position shown. The space between the end of the cylinder, when at the line ai, and the cylinder head is called the clearance space or the combustion chamber. In this stroke, the inlet valve is open and the mixed air and gas is being drawn into the cylinder. The pressure within the cylinder drops slightly below the atmosphere, as shown by the line . The valve remains open until the piston gets to the right-hand end of its stroke. The numbers at the left of the diagram represent the pres- sures, and those at the bottom the volumes, corresponding to the cross-lines opposite which they are written. When the piston starts on its return stroke, the inlet valve is closed and the mixture is trapped within the cylinder and compressed. The rise of pressure during compression is shown in the indicator diagram by the line bzcz. When the compression has proceeded to cz, a spark is produced by the igniter and combustion begins. The rise of pressure from cz to dz is therefore due to the compression and the combustion of the gas, but the maximum pressure is lessened somewhat by expansion. The flame spreads rapidly, and during the short time at the end of the stroke when the piston is practically at rest the pressure rises to dz. This stroke is called the compression stroke. It has been found that by compressing the charge before igniting it, a greater amount of power can be obtained from a given quantity of fuel than by simply burning it at atmospheric pressure. In other words, the efficiency of the internal-combustion engine is increased by compressing the charge before igniting it. Compressing the charge heats it; hence, on account of the danger of preigniting the charge the compression pressure is limited to from 60 to 75 Ib. per sq. in., as shown by a pressure gauge. . In the expansion stroke, during which the pressure of the heated gases drives the piston toward the right, the pressure falls as the piston moves forwards, as shown by the drop in the line dzez. When the expansion stroke has been nearly completed, the exhaust valve is opened and from ei to V the drop of pressure is due both to expansion and to the escape of the gas through the exhaust valve. By the time the end of the stroke is reached, the pressure has fallen very nearly to that of the atmosphere, and the expanding gas has done its work. During the next stroke, the piston is returning, the exhaust valve is open, and the gases are driven from the cylinder to prepare it for the reception of a new charge. There is a small rise of pressure during this stroke, due to the driving of the gas from the cylinder, indicated by the line w . At the end of the exhaust stroke, the exhaust valve closes, and the succeeding outward stroke begins a new cycle with the suction of a fresh charge of gas and air. The series of operations that take place during the four-stroke cycle is as follows: FIRST REVOLUTION First Stroke. Outwards; suction; inlet valve open; pressure falls below atmosphere. Second Stroke. Inwards; compression; both valves closed; pressure rises; ignition before end of stroke, followed by explosion and rapid rise of pressure. SECOND REVOLUTION Third Stroke. Outwards; expansion; both valves closed; pressure falls; exhaust valve opens near end of stroke. Fourth Stroke. Inwards; exhaust; exhaust valve open; pressure rises very little above that of the atmosphere. Application of Two-Cycle Principle. Fig. 2 (a) illustrates the operation of a typical two-cycle engine, in which p is the piston; q, the crank-shaft; a, the crank; k, the crankpin; r, the connecting-rod; e, the exhaust port; o, the inlet, or transfer, port; b, the passage leading from the crank-chamber to the cylinder; s, the inlet valve; d, a deflector on the end of the piston; and i, the part of the igniting device at which the spark is produced. The diagram of INTERNAL-COMBUSTION ENGINES 535 pressures in the cylinder is shown in (b), while the diagram for the pressures in the crank-case is shown in (c). The difference between the diagrams of this engine and that of the four- cycle engine should be carefully noted. When the piston is moving toward the cylinder head, it is compressing the mixture of gas and air, while at the same time it is drawing a new charge into the crank-case through the valve s. That portion of the diagrams given during this stroke is shown by full lines. In reality, the first part of the cycle must always be the suction into the crank- case before any mixture is taken into the cylinder. The line Vfgh is identical with the compression and explosion line of the four-stroke cycle and covers the same series of operations; namely, compression to /, where ignition takes place, increase of the rate at which the pressure rises from / to g, and the explosion line gh. While the piston is compressing the charge in the cylinder, the crank-case is drawing more fuel through the valve s, the pressure in the crank-case falling below the atmosphere, as shown by the line v below O'V. 360 320 28O 24O 200 160 120 80 4O O h \ \ \ ^ (i/ -.^ X " . ^^ J -~~^. N J! 123456789\K V > c c\ ' , , ' \ , ," I * .'' \ ^ I 2_ 345 6_7^J *^5^i( V It should be noted that the diagram for the pressures in the crank-case have a different scale of pressures from the scale of the diagram for the pressures in the cylinder. The next stroke moves the piston away from the head end, making the expansion stroke for the cylinder and the compression stroke for the crank- case, the inlet valve 5 being closed. Before the exhaust port e is uncovered, the portion of the indicator diagram from h to j for the cylinder and from o' to c' for the crank-case is drawn. When the piston is very near the end of the outward stroke, both the inlet and the exhaust ports o and e are open; the exhaust gases escape from the exhaust port e and the fresh charge enters through the by-pass b and port o, and is thrown by means of the deflecting plate d toward the cylinder head. The momentum of the column of exhaust gas as it leaves the cylinder is so 536 INTERNAL-COMBUSTION ENGINES great that, unless there is considerable resistance in the exhaust passage, the pressure falls below that of the atmosphere, as shown by the small loop w, and is raised slightly, as shown by the loop y, when the fresh charge enters from the crank-case. If the engine is properly proportioned, none of the new mixture will escape at the exhaust port e, as it will be closed before the fresh charge has reached it. During this part of the stroke, the pressure in the crank-case rises from c' to c and then drops to V, when the transfer port is opened. The following inward stroke compresses the new mixture in the cylinder and draws a new charge into the crank-case, thus beginning a new cycle. The series of operations taking place during the two-stroke cycle are as follows: CYLINDER CRANK-CASE FIRST STROKE, INWARDS Compression: pressure rises; igni- Suction: inlet valve open; pressure tion near end of stroke, followed by falls below atmosphere, explosion and rapid rise of pressure. SECOND STROKE, OUTWARDS Expansion: pressure falls; exhaust Compression: pressure rises to followed by entrance of fresh mixture from 4 to 8 lb.; charging cylinder; from crank-case. pressure falls to atmospheric pressure. GAS-ENGINE FUELS Gaseous Fuels. Of the gases described on page 308 and the following pages, those generally employed for power purposes are: Natural gas, used at and within piping distance (150 to 200 mi.) of the wells where it is produced; water, or illuminating, gas, used in those cities having gas plants, although its application is limited by reason of its relatively high pYice; producer, or fuel, gas, used generally at iron andsteel works; by-product gas, used at by-product coke ovens, which are usually built in connection with steel works or in some large city where there is a market for the coke as well as the gas. Gaseous fuels are suitable for use in stationary engines but not in haulage motors. They are rarely used in internal-combustion engines at coal mines, although natural gas, if the price is low by reason of the wells being in the coal fields, is sometimes used instead of coal under the boilers. Alcohol. Of the two kinds of alcohol, methyl, or wood, alcohol, CH t O, and grain, or ethyl, alcohol, CzHeO, the former is not suited for use in internal- combustion engines as it apparently liberates acetic acid, which corrodes the cylinders or valves. Grain alcohol has a specific gravity of .795, or 64 Baume. It is obtained by distillation from vegetable substances containing sugar or starch, such as corn, wheat, rye, or other grains, potatoes, molasses, etc. When pure, it absorbs water more rapidly than it loses its own substance by evaporation. When diluted with 15% of water, it evaporates as if a single liquid and not a mixture. The revenue laws of most countries require that grain alcohol must be denatured or rendered unfit for the manufacture of liquors before being sold as a fuel, by the addition of some poisonous or harmful ingredient such as wood alcohol, petroleum distillates, cotoring matter, or the like. In France, the denaturing is accomplished by adding to 26 gal. of grain alcohol, 17 oz. ot heavy benzine, and 10% of wood alcohol. The alcohols used are each of strength or purity. To reduce the cost of the mixture below 38c., it is generally mixed with an equal volume of benzol containing 85% of benzine. In Germany a fuel costing from 15 to 17|c. a gallon is made Jay adding to the grain alcohol 15% of benzol, no wood alcohol being used Gasoline. Gasoline is produced by the distillation of petroleum, being among the first of the hydrocarbons to be given off in the manufacture of kero- sene or illuminating oil. Its boiling point varies from 158 to 176 F., its f? e m SO^to^ <66 t0 ' 67 ' and itS density accordin g to the Baume scale Commercial gasoline is not a simple substance but a mixture of lighter and heavier products. It is rated according to its density by the Baum6 scale. Owing to evaporation and other causes, the density of the gasoline as actually purchased is likely to be somewhat greater than its nominal rating and may test as low as 68. The vapor of gasoline that forms over the liquid INTERNAL-COMBUSTION ENGINES 537 consists chiefly of pentane, C&Hu, having a specific gravity of .628; but the liquid gasoline consists of a mixture of hexane and heptane, the composition varying with the specific gravity of the gasoline. A gasoline with a specific gravity of .683 and a boiling point of 154 F. has shown the following composition by analysis: hexane, 80%; heptane, 18%; pentane, 2%. The chemical composition is 83.8% carbon and 16.2% hydrogen ; and the chemical formula is 41.86C 6 #i4 + 6.48C7#i6+C 6 fl]2. This formula will aid in the calculation of the fuel value. Commercial gasoline evaporates very readily at ordinary temperatures, but quite slowly in cold weather, and leaves small percentages of a heavier oil, which evaporates slowly or not at all. The vapor tension varies considerably with the temperature, but at 60 F. the vapor of commercial gasoline repre- sents about 130 volumes of the liquid and sustains a water pressure of from 6 to 8 in. An explosive mixture of gasoline vapor and air is composed of the vapor of 1 part of liquid gasoline to from 8,000 to 10,000 parts of air by volume. The volume of the vapor will vary, but an average proportion will be 2.15 of gasoline vapor to 100 parts of air. Kerosene. Kerosene, or illuminating oil, the principal product of the distillation of petroleum and sometimes used in internal-combustion engines, boils at 302 to 572 F., has a specific gravity of .753 to .964, and a density of 56 to 32 Baume. Commercial kerosene varies in specific gravity (at 59 F.) from .760 to .820. Exceptionally light kerosene, such as the Pennsylvania light oil, has a specific gravity below .760. The boiling point of kerosene of .760 specific gravity is 302 F. and of kerosene of .820 specific gravity 536 F. Kerosene begins to give off vapor at from 100 to 120 F., and this vapor is mainly nonane, Liquid kerosene is a mixture of decane, CioH&, with a little hexadecane, The boiling points of these three liquids are as follows: nonane, CgHw, 277 F.; decane CioHis, 316 F; hexadecane, C\sHu, 536 F. Average kerosene con- sists chiefly of decane. For the chemical action that takes place when kerosene is burned, that corresponding to the combustion of decane may be taken with- out appreciable error. Fuel, or Compound, Oils. Oils that are lighter than about 70 Baum6 evaporate so rapidly that a large part is often lost before they reach the con- sumer. To reduce this loss on the part of the light oils and to make a market for the less salable heavy oils, the two are sometimes mixed and offered as fuel, or compound, oil or by some trade name. These mixtures are not to be con- fused with the fuel oil produced directly from wells and described on 395 and the following pages, which is crude petroleum. As the demand for the diffi- cultly salable heavy oils varies, so will vary the composition of the artificial fuel oils into which they enter. Rating of Oil and Gasoline. In selecting gasoline, it is usually sufficient to know its density by Baum6's scale, this being the rating at which it is sold in the general market. For instance, "Gasoline 72 Baum6" means that the density of the gasoline is 72 of Baum6's hydrometer. Kerosene is generally rated by its flashing point. This point is the number of degrees of temperature to which it must be heated before the vapors given off from the surface of the oil will take fire from a flame held over the containing vessel. Thus, oil of 150 test is oil that will flash or take fire when heated to a temperature of 150 F. Kerosene, at ordinary temperatures, should extinguish a lighted taper when the taper is plunged into it. Baume Hydrometer. The Bauml hydrometer shown in the figure consists of a glass tube, near the bottom of which are two bulbs. The lower and smaller bulb is loaded with mercury or shot, so as to cause the instrument to remain in a vertical position when placed in the liquid in the vessel a. The upper bulb b is filled with .air, and its volume is such that the whole instrument is lighter than an equal volume of water. The point to which the hydrometer sinks when placed in water is usually marked, the tube being graduated above and below in such a manner that the specific gravity of the liquid can be read directly. It is customary to have two instruments: one. with the zero point near the top of the stem, for use in liquids heavier than water; and the other with the zero point near the bulb, for use in liquids lighter than water. Comparative Value of Liquid Fuels. So far as their heating value per pound goes, there is not mucn to choose between kerosene and gasoline, each 538 INTERNAL-COMBUSTION ENGINES READINGS QPQ QPQ 20 22 24 2(3 28 30 32 34 30 .9333 .9210 .9090 .8974 .8750 .8641 .8536 .8433 .8333 .8235 .8139 .8045 .7954 .7865 .7777 .7692 .7608 .7526 .7446 .7368 .7290 .7216 .7142 .7106 .7070 .7035 70 71 72 73 74 75 n 77 78 .7000 .6965 .6931 .6896 .6863 .6829 .6796 .6763 .6730 79 80 81 82 83 84 86 88 90 .6666 .6635 .6604 .6573 .6542 .6481 .6422 .6363 developing about 19,800 B. T. U. per Ib. Kerosene, however, is about 10% heavier, so that 1 gal. of kerosene has more fuel value than 1 gal. of gasoline. As compared with gasoline as a fuel for internal-combustion motors, alcohol exhibits several striking peculiarities. First, the combustion is much more likely to be complete. A mixture of 90-alcohol vapor and air will burn com- pletely when the proportion varies from 1 of the vapor with 10 of air to 1 of the vapor with 25 of air, thus exhibiting a much wider range of proportions for combustibility than is the case with gasoline. As the combustion is complete, the exhaust is practically odorless, consisting only of water vapor and carbon dioxide. Second, the inflammability of an alcohol mixture is much lower. This is due partly to the presence of water in the alcohol, which is vaporized with the alcohol in the engine and must be converted into steam at the expense of the combustion. For these reasons, the compression of an alcohol mixture is carried far above that permissible with a gasoline mixture, without danger of spontaneous ignition. The rapidity of combustion of alcohol in an engine is considerably less than that of a gasoline mixture, and for this reason the speed of alcohol engines must be somewhat slow. With an engine of equal size, practically the same horsepower can be obtained when adapted to burning alcohol as when adapted to burning gaso- line. This is true in spite of the fact that 1 Ib. of alcohol contains considerably less heat energy than 1 Ib. of gasoline, and it is explained by the fact that 1 Ib. of alcohol requires much less air for its complete combustion than 1 Ib. of gasoline. In other words, a larger quantity of alcohol than of gasoline is required to make 1 cu. ft. of explosive mixture. Approximately speaking, if there is no surplus air in either case, 1 Ib. of gasoline will make 210 cu. ft. of explosive mixture, and 1 Ib. of alcohol will make 120 cu. ft. As a matter of fact, a certain percentage of additional air is required, both for the most rapid combustion, and for the necessary economy of fuel. So far as can be judged, a somewhat greater proportion of air is advantageous with alcohol; but it seems to be clear that from 50 to 60% more alcohol than gasoline by weight is required to obtain the same power. On the other hand, alcohol is about 25% heavier than gasoline, so that 1 Ib. of gasoline has 1 \ times the volume of 1 Ib. of alcohol. Consequently, if the weight of alcohol needed for a given amount of work is 50% greater than the weight of gasoline, the volume of alcohol required will be only one-fifth greater, or in the proportion of 1.5 to 1.25. TYPES OF INTERNAL-COMBUSTION ENGINES Internal-Combustion Engines at Mines. Internal-combustion engines, so far as their use at mines is concerned, may be placed in one of three general classes or groups; stationary, portable, or haulage-motor engines. Those of the first class are permanently attached to their foundations and comprise hoisting and dynamo engines, engines used for operating station pumps, etc. They may be horizontal or vertical, may have one or more cylinders, and usually run at a speed of 300 to 400 rev. per min.; they are, 539 540 INTERNAL-COMBUSTION ENGINES therefore, relatively large and heavy for the amount of power developed. These engines are rarely found at coal mines where fuel is always cheap and water for boilers usually plentiful, but in the arid regions, where both fuel and water are scarce, they are in extensive and satisfactory use. Portable engines, which may be moved from place to place, are quite commonly used in and around coal mines for operating concrete mixers, small pumps used in any one place only temporarily, etc. These engines are hori- zontal or vertical and usually have four cylinders. They are generally designed so that their speed may be varied, but they are rated at the maximum power they can produce at their highest speed of from 1,000 to 1,800 rev. per min. They are, therefore, lighter than stationary engines of the same power. Haulage-motor, or, as they are commonly called, gasoline-motor, or gasoline locomotive, engines, may be horizontal or vertical. They are usually of the four-cylinder, vertical type, and differ but slightly from those used on automobiles. Stationary Gas Engines. A section of a stationary gas engine is shown in Fig. 1. The valves are in the cylinder head, which is bolted to the cylinder at the flange a. The inlet valve is shown at b and the exhaust valve at c. When the pressure is very great, the temperature due to compression in the space d may be sufficient to ignite the mixture of gas and air. In order that a high com- pression pressure may be used without igniting the gas, the cylinder head is cooled by water introduced at e through the pipe /. The water-cooled projec- tion g extends into the combustion chamber and cools the explosive mixture of air and gas. The water passes from the cylinder head to the water-jacket around the cylinder through the pipe h and flows to waste through the pipe . Haulage-Motor Gaso- line Engines. One of the four cylinders, as well as the necessary mechanism of a gasoline engine suit- able for use on haulage motors, is shown in Fig. 2. The cylinder is a and the cylinder head is b. The piston c takes the place of the crosshead and therefore carries the wrist-pin d. The crank-shaft, crank, crankpin, and connecting-rod, are lettered e,f,fi, and g, respect- ively. The charge enters the cylinder through the passages h and *, which are closed by the conical inlet valve j on the yalve seat ji. The valve stem k is pressed downwards through the guide ci, so that the valve is held closed by the spring I, except when the valve stem is pushed up by the push rod m. This push rod is lifted by the cam n on the half-speed, or lay shaft o, and -is held in position by the guide 61. The letters from p to w mark the parts on the exhaust side of the engine corresponding to those marked by the letters h to o on the inlet side. The cup shown at x serves the double FIG. 2 INTERNAL-COMBUSTION ENGINES 541 purpose of priming cup and compression relief valve. The spark plug is shown at y and the water-jacket for cooling the various parts of the engine is at z. In some cases, both valves are placed on one side of the engine and are operated by cams on the same lay shaft. The four-cylinder opposed engine differs from the vertical engine only in the arrangement of the cylinders. The shaft a, Fig. 3, has four cranks b. A cylinder c with a piston d and connecting-rod e is placed opposite each crank. The valves and operating mechanism, which are placed above the cylinders, are not shown. CARBURETION AND IGNITION Carbureters for Constant-Speed Engines. When liquid fuel is used in internal-combustion engines, it must be reduced to a vapor or fine spray before it is introduced into the engine cylinder. The device by which this is done is called a carbureter, or vaporizer, one form of which, suitable for use in con- nection with stationary engines running at very nearly constant speed, is shown in Fig. 1. The carbureter a is attached to the side of the inlet pipe &. The fuel is pumped to the carbureter through the pipe c into 'the reservoir d from the side of which the nozzle e is led into the inlet pipe in such a way that the sur- face of the fuel is just below the top of the nozzle. The surplus fuel overflows from d and returns to the fuel-supply tank through the pipe /. The supply of fuel may be regulated by the needle valve g and may be shut off by the valve h. When the piston is moving out on the suction stroke, the inlet valve i is opened and air is drawn in through the pipe j into the combustion cham- ber k. The pipe b is contracted at the level of the nozzle so that the velocity of the passing air is increased, with the result that some of the oil is sucked up from the, nozzle and enters the cylinder as a fine spray or vapor mixed with the proper amount of air to secure its complete combustion. Carbureters for Variable - Speed Engines. A carbureter suitable for use with a variable-speed engine is shown in Fig. 2. In it, the spray nozzle a and the tube b are similar to the corresponding parts of the car- bureter just described. The gasoline chamber c contains a cork float that controls a small needle valve at the right through which the gasoline enters and which serves to maintain the fuel at a constant level. The flow of gaso- line through the spray nozzle a is regulated by the needle valve d and the handle e. When set, this valve may be locked in position by the screw m. The main air inlet is at / through the horn g and the pipe lead- ing to the engine is connected just above the throttle valve j. As the speed of the engine is in- creased, the proportion of gasoline in the fuel mixture should be decreased. On the other hand, increased speed causes the air to flow more rapidly around p IG 542 INTERNAL-COMBUSTION ENGINES the nozzle a, thus taking up more gasoline and enriching the fuel mixture. To reduce the proportion of gasoline to the requirements of increased speed, the mixture is diluted by admitting air above the nozzle through auxiliary inlets closed by bronze balls *. When a certain degree of suction has been reached, one or more of these balls are lifted and air is admitted above the nozzle a, thus diluting the mixture. The balls are held in place by cages k that are screwed into the body of the carbureter. The gasoline chamber may be drained by the cock I. Make-and-Break Ignition. If the ends of two wires forming part of an electric circuit are brought in contact, thereby closing the circuit, and then quickly separated, a bright spark will be produced as the con- tact is broken. This phenomenon underlies the operative principle of what is known as the make-and- break system of ignition, with which it is necessary first to complete the electric circuit through the spark- producing mechanism, or igniter, and then break the circuit to obtain a spark for igniting the charge. In stationary gas-engine practice, the simplest kind of igniter uses city lighting current, with an incandes- cent lamp in series, in order to pre- vent the current from being too strong, and consists simply of a mechanical device for making and breaking the circuit in the combus- tion chamber at the proper moment. Batteries may be used with the make-and-break system of ignition by using a spark coil. With a low-voltage current, such as that derived from a primary battery, a spark coil must be em- ployed to produce the necessary electric tension or voltage for the spark. When a battery and spark coil are employed, the abruptness of the break between the contact point serves to increase the inten- sity of the spark, it being largely proportional to the sharpness of the circuit rupture. Fig. 3 shows an elementary wiring diagram for a primary ignition circuit, with the direction of the current indicated by an arrow. When the timing cam a brings the points b and c into con- tact, the current flows from the battery d through the switch e (when closed)-spark coil /-insulated electrode g-rocking contact finger h- grounded contacts *, back to the battery. The grounded connec- tions i may be made to the frame of the machine, or any other convenient metallic return may be used. ^ Jump-Spark Ignition. The mechanism of the make-and-break system of ignition requires a considerable number of moving parts that may be more or less objectionable. What is known as the jump-spark system of ignition, in which the primary current is converted by an induction coil into a secondary current of sufficiently high tension to cause a spark to jump an air gap may therefore be used. With this system, a revolving contact timer is employed in place of the snap cam. As there are no other moving parts, the whole apparatus is extremely simple. INTERNAL-COMBUSTION ENGINES 543 In Fig. 4 are shown the essential elements of a jump-spark system of ignition. Here c is the battery ; b, a switch for opening the primary circuit when it is not in use; and c, a revolving timer turning at one-half the speed of the crank-shaft, if the engine is of the four- cycle type. The timer in the elemen- tary apparatus shown consists of an insulating ring d, mounted on the shaft into which is dovetailed a copper or brass segment e that is in electric con- nection, by a screw or otherwise, with the shaft/. A plate g is mounted loosely ^s~i on the shaft, so that it does not turn with -~- it, but may be rocked about it through a in~ suitable arc, say 45. Mounted on this | plate, and insulated from it, is a brush h that bears against the insulating ring and makes contact with the metal segment at each revolution of the lat- ter. The primary winding of the spark f coil is represented by i, andj is the ground on the engine. A trembler k is FIG. 3 provided so that the current may be rapidly interrupted. The trembler is for the purpose both of interrupting the current more rapidly than could be done with the timer and to produce a series of sparks in rapid succession instead of only a single spark. The course of the current is from the positive pole of the battery to the trembler-primary winding of spark coil-the engine frame ./-contact e-brush of timer, when contact is made-switch fc-negative terminal of battery. The negative terminal of the secondary winding of the coil is connected to the bat- tery terminal of the primary winding, and the positive secondary terminal is connected to the insulated member of the spark device, or spark plug, from which, after jumping over the gap /, the current returns to the coil by way of the engine frame j and primary winding. When the circuit is closed by the timer, a stream of sparks passes between the spark points /. For use with small, highspeed motors, the coil vibrator is frequently omitted, and a snap or vibrating form of timer is used that gives a quick break but only one spark. FIG. 4 The primary winding is provided with a condenser m, which serves the double purpose of increasing the abruptness of the circuit rupture, thereby increasing the intensity of the secondary spark, and of absorbing the current that otherwise would produce a hot spark at the trembler contacts, and soon 544 INTERNAL-COMBUSTION ENGINES burn them out. The function of a condenser is to absorb the extra current induced in the primary coil at the moment of rupture. Under the primary system of ignition, it is precisely this extra current that produces the useful spark in the engine; but in the secondary system, this extra current is objection- able, because it dies down so slowly that it fails to induce a sufficiently intense spark in the secondary coil. The change of the time of ignition is accomplished for different speeds by rocking the plate g to the right or left by means of the rod n, so that contact is made by the timer early or late in the revolution of the shaft. To run an engine at varying speeds, it is necessary, in order to obtain the best results, to modify the time of ignition to suit the speed, making the time earlier for high than for low speed. It is also necessary to modify the time of ignition, according to the load the engine is carrying, if the engine is regulated by throttling. In other words, with a given speed, a charge will burn faster if highly compressed, as when a full charge is taken, than if only slightly com- pressed, as it may be if the charge has been much throttled. For these reasons, a great many engines are provided with means for varying the time of ignition. Requirements of Spark Plugs. The spark plugs on the market are of a variety of designs, each with some special features of advantage that may or may not be possessed by others. The chief requirements of a good spark plug are the following: 1. Where exposed to burning gas and oil vapors, the insulating material of porcelain or mica between the central electrode or stem, which is connected to the positive terminal of the coil, must not be too easily coated with carbon deposit. The electric resistance of any gas increases considerably as the gas is compressed, so that, although the current may jump between the proper spark points when the plug is in the open air, the resistance between these points may become so great when the plug is in the cylinder and the charge compressed, that the current will take an easier path through the carbon coat- ing on the porcelain. Practically the same thing will happen if the porcelain is cracked, for the current will then take the direct route through the crack rather than the route from spark point to spark point through the compressed gas. The leakage through the carbon deposit must, therefore, be made as difficult as possible by giving the leaking current a considerable distance to travel; besides, special devices are sometimes employed to prevent; the collec- tion of carbon. 2. The plug must be easily cleaned of whatever carbon may be deposited on it. It must, therefore, be taken apart, reassembled, and made gas-tight easily; besides, the packing process must not endanger the porcelain more than necessary. 3. The plug must fit the standard sizes of threaded spark-plug holes and must not be unduly expensive to replace. Among the sizes most used is the so-called metric size, the proportions of which are based on the metric system of measurement. Most of the imported spark plugs are of this size, which is approximately the size of a -in. pipe tap, but they are not tapered. American spark plugs are either of the i-in. or the f-in. pipe sizes. The pipe sizes are tapered and depend for tightness on the plug being screwed in tightly. This methpd is not altogether satisfactory, as the thread in the engine wears and permits leakage, which causes the plug to heat. Both the engine and plug tapers are liable to variations that may make one plug screw well into its hole while another catches only a few threads, and consequently is not so well placed for prompt communication of flame to the compressed charge. Plugs that are not provided with tapered threads are made gas-tight by gaskets of asbestos covered with thin copper sheathing. It is desirable, though not essential, that the spark points should be of platinum, because they do not then burn away to any appreciable extent. When not made of platinum, they are often made of a special alloy of steel and nickel, which resists oxidation nearly as well as platinum. The air gap between the spark-plug points should not exceed 3 V in. nor be less than ^ in. ; the best size is about midway between these dimensions. In case a battery gives out and there is no other at hand, the engine may be kept going for a short time by pinching the spark-plug points a little closer together, to reduce the resistance offered by the gap. INTERNAL-COMBUSTION ENGINES 645 OPERATION OF INTERNAL-COMBUSTION ENGINES Engine Starters. Engines of less than 40 H. P. are usually started by turning over by hand, but larger engines are usually provided with some form of starting mechanism. The use of compressed air to start the engine is prob- ably the most convenient. Its only disadvantage is the possibility of the air supply becoming exhausted by leaks in the tank or connections or through repeated failures to start the engine. This disadvantage is of course increased if the air compressor is operated from the engine itself or from a line shaft operated by the engine. It is of less consequence if the compressor is driven from a small auxiliary engine, the only difficulty in that case being the delay caused by the time required for charging the air tank. The operation of compressed-air starters is much simplified if the engine is equipped with a mechanically driven and timed valve that admits the air to the cylinder during what is usually the expansion stroke of the engine, and allows it to escape during the regular exhaust stroke. In this case, all the operator has to do is to open the cock in the air pipe between the tank and the engine, and keep it open until the engine has attained a fair speed, when the air connection is shut off and the fuel supply is turned on. If no mechanically operated timing valve for compressed air is provided, the cock between the air tank and the engine must be opened and closed by hand, at proper intervals; this requires skill and watchfulness on the part of the attendant, since the cock must be closed except during the working stroke of the piston. A very effective method, employed on large engines especially, is to admit air during every forward stroke of the piston and expel it during both the compression and the exhaust strokes. This is done by providing auxiliary cams that, when thrown in gear, will open the inlet valve during the suction and expansion strokes and the exhaust valve during the compression and exhaust strokes. After the engine is under way, the cams are disengaged and the engine is run in the regular manner. In order that the engine may always be started promptly, the attendant must keep the air compressor and storage tank in good working order. The compressor requires lubrication at regular intervals, and the air valves must be kept tight to insure efficient service. The pressure in the tank should show no perceptible loss over night; and if it should fall to any great extent, the cause of the leak should be determined and the proper remedies applied. If the leak is located in the seams or rivets of the tank, they must be calked in the usual manner. In case the pipes or fittings between the tank and the engine are not tight, they must be screwed up or defective fittings replaced with perfect ones. Starting the Engine. The following rules for starting and stopping gasoline engines should be followed: 1. Attend to all lubricators and oil holes, always following the same order. 2. Apply a few drops of kerosene to the valve stems. 3. Open the gas-cock back of the rubber bag or regulator, or, when using gasoline, open the cock near the tank, and work the gasoline pump by hand until the liquid appears in the valve or overflow cup 4. See that the electric igniter is properly connected, turn on the switch, and see that the spark is of proper intensity. 5. Turn the flywheel until the engine is at the beginning of the working stroke. 6. Open the fuel cock to the point that has been found most reliable for starting. 7. Throw the relief cam in gear or open the relief cock. 8. If a compressed-air or some other self-starter is employed, operate the device. If no starting devices are used, turn the flywheels rapidly until the engine starts. 9. Close the relief valve or disengage the relief cam and open the fuel cock to its full extent, gradually, as the speed of the engine increases. 10. Turn on the cooling water, if running water is used, or see that the tank is full and the cocks open if the tank system of cooling is employed. 11. Throw in the friction clutch or shift the belt to the tight pulley on the line shaft. Stopping the Engine. 1. Disengage the friction clutch or shift the belt to the loose pulley on the line shaft. 2. Close the gas-cock near the rubber bag or regulator or the gasoline cock near the storage tank. 35 546 INTERNAL-COMBUSTION ENGINES 3. Close the gas or gasoline cock on the engine. 4. Throw off the switch between the battery and the engine, or turn off the burner that heats the tube. 5. Drain the water-jacket by closing the valve in the supply pipe and opening the cock that connects the bottom of the cylinder to the drain pipe. If water tanks are used, close the cocks in the water pipe and open the drain cock. 6. Shut off all sight-feed lubricators. 7. Clean the engine thoroughly, wiping off any oil or dust that may have accumulated on the engine. 8. See that the engine stops in a position where the exhaust and inlet valves are closed. If necessary, turn the wheels by hand until this position is reached ; it will protect the valve seats against corrosion. Lubrication. There are three essential properties that a good gas-engine cylinder oil must possess. 1. It must have as high a fire-test as possible; that is, the temperature at which it gives off inflammable vapor .should be as high as possible. In the best gas-engine cylinder oils, this temperature will be from 500 to 650 F., which is none too great considering the temperatures to which the oil is subjected when exposed to the burning charge in the cylinder. 2. As the oil is vaporized by the heat, it should leave as little residue as possible. Any cylinder oil will leave some carbon deposit, which gradually accumulates on the inner walls of the combustion chamber and on the piston head and valves, but it is desirable that this accumulation should be prevented as far as practicable. If it becomes thick, especially if the compression is high or if the form of the combustion chamber is such that sharp corners are exposed to the heat of the flame, particles of the unburned carbon clinging to the walls or elsewhere may become heated to such a degree as to ignite the charge spon- taneously before compression is complete. 3. The oil should have a fairly high viscosity; that is, it should be quite thick, because the high temperature of the cylinder will cause any ordinary oil t9 run on the piston much like water and lose practically all its lubricating qualities. It is often advisable to use a higher grade of oil in a high-speed engine than is necessary in a low-speed engine, owing to the greater rapidity of the explo- sions in the former and the consequently higher internal temperature. As the cylinder head of a high-speed engine is frequently cast in one piece with the cylinder, it is very hard to get at the combustion chamber to scrape the carbon deposit from it, and consequently it is well to use an oil that leaves as little deposit as possible. For air-cooled cylinders, only the heaviest oil obtainable and with the highest possible fire-test should be used, and the oil tank should be placed near enough to the cylinder or exhaust pipe to insure that the oil will not refuse to feed in cold weather. For ordinary water-cooled engines, except in the largest sizes, the grade of cylinder oil known as heavy is appropriate for summer use. In weather cold enough to cause this oil to stiffen, the next lighter grade, or medium, may be employed. In cold weather, if the medium oil does not feed freely, it is best to use a special oil suitable for use at low temperatures, though it is possible to thin the regular oil with kerosene or gasoline, to make it flow, and to increase correspondingly the feed off the oil cup or mechanical lubricator. It is best in every case to purchase oil that is known to be reliable. Besides, many manu- facturers purchase and sell oils marked with their own labels, which they recommend for use in their engines. These oils may always be used with confidence in any engine of about the same character as that for which they are put up. Should it be found impossible to obtain oil that is known to be suitable, the samples available may be tested for viscosity by putting a few drops of each on an inclined sheet of clean metal or glass, and noting the relative rapidity of their flow. The one that flows most rapidly has the least viscosity, and the one that flows most slowly has the greatest viscosity. The oils may be tested roughly for flashing point and for the carbon residue they leave by putting a little on a sheet of iron or tin plate, and heating gradually over a flame, taking care to move the plate over the flame so that all parts of it are evenly heated. The oils will become less viscous and will run on the plate, and for this reason two samples compared at the same time should not be placed too close together. They will gradually vaporize, leaving only a brownish and somewhat thick residue, which should be as small in amount as possible. A good, heavy oil INTERNAL-COMBUSTION ENGINES 547 will vaporize almost completely, but will retain considerable body even at temperatures where an oil of low fire-test would be entirely burned away. Oils, either heavy or light, that leave any considerable amount of black, tarry residue should be avoided. Although, strictly speaking, cylinder oil needs to be used only for cylinder lubrication, it is the almost universal custom to use the same oil for all bearings of the motor. This simplifies the lubrication and removes the danger of making a mistake in oiling the pistons. Cylinder oil is an excellent lubricant for bearings subjected to hard service, as those of the crankpins and crank-shaft. The bearings do not require as much oil as the pistons, four or five drops a minute usually being sufficient. ENGINE TROUBLES AND REMEDIES Hot Bearings. The causes of hot bearings and the remedies therefor are the same in internal-combustion as in steam and other engines. Misfiring. Either total or partial misfiring may be due to any of the following causes: Circuit not closed; weak battery; ignition fouled with soot; wet spark points; broken spark plug; grounded circuit, usually the secondary; broken wire or loose connection; trembler out of adjustment; igniter spring weakened or broken; rarely, a defective spark coil or condenser. Back Firing. The cause of back firing is in most cases due to the delayed combustion of a weak mixture containing an insufficient amount of fuel. The result of such a mixture is a weak explosion and slow burning, so that, during the entire exhaust stroke and even at the beginning of the sucti9n stroke, there is a flame in the combustion chamber. The fresh charge will therefore be ignited by the flame of the delayed combustion of the previous charge; and, as the inlet valve is open at that time toward the air-supply pipe or passage, a loud report will be heard in the air vessel or in the space under the engine bed whence the air is taken. The remedy for this condition is to increase the fuel supply until the explosions become of normal strength. Another cause of back firing may be the presence of an incandescent body in the combustion chamber, such as a sharp point or edge of metal, a projecting piece of asbestos packing, soot, or carbonized oil, and similar impurities accumu- lating in the cylinder. To stop back firing from these causes, any projections of metal or other material should be removed with a suitable tool and the walls of the combustion chamber made as smooth as possible, or the cylinder should be cleared of any soot or carbonized oil that may have gathered there. Failure of the igniter to fire all charges admitted to the cylinder, or improper composition of the mixture resulting in the same way, will be indicated by heavy reports at the end of the exhaust pipe. One or more charges may in this manner be forced through the cylinder into the exhaust pipe, and the first hot exhaust resulting from the combustion of a charge will fire the mixture that has accumulated in the pipe. On account of the shorter time between the opening of the exhaust port and the admission of the new charge in a two-cycle engine, there is much greater liability to back firing in an engine of that type than in a four-cycle engine. In a four-cycle engine, back firing will occur only when the inlet valve is off its seat; hence, back firing is more of an element of danger in four-cycle than in two-cycle engines. If there is no check-valve in the carbureter or vaporizer, and there is no direct opening to the atmosphere, the column of flame that would be blown through a carbureter or auxiliary air supply on account of back firing would be particularly dangerous because accumulations of gasoline vapor might thereby become ignited. To be absolutely safe, a four-cycle engine having a float-feed carbureter not supplied with a check-valve should take its supply of air from some high point rather than from a point near the base. As the use of a check-valve in the carbureter would materially reduce the efficiency of the engine, it is rarely used. If a float-feed carbureter is used, and indications point to imperfect carburization, the carbureter should be examined carefully. If the float leaks, so that the height of gasoline is constantly above the desired level, or if the float does not cut off the supply where it should, it will be necessary to take the carbureter apart to ascertain the trouble. Explosions in the muffler and exhaust piping are usually caused by the ignition of the gas accumulating from missed explosions due to weak mixtures or faulty ignition. They are not usually dangerous unless the muffler is large and is weakened by rusting inside or out. 548 INTERNAL-COMBUSTION ENGINES Explosions in the carbureter are sometimes caused by the inlet valve stick- ing open and permitting the flame to communicate from the spark. More often it is due to improper mixture, which burns so slowly that flame lingers in the cylinder even after the exhaust stroke is completed and the inlet valve begins to open. Either a weak or a rich mixture will produce this result, though not always both in the same engine. Carbureter explosions are often attributed to the exhaust valve closing after the inlet valve opens, or to simple leakage of the inlet valve; but these are seldom the real causes. Preignition. Premature ignition, or preignition, while somewhat similar to back firing in its nature and origin, manifests itself in a different way and has a different effect on the action of the engine. Premature ignition, as usually understood, is the firing of the partly compressed mixture before the time fixed by the igniting mechanism. Its causes are similar to those that result in back firing, the effect being different in that the charge is ignited later than when back firing takes place, but before the end of the compression stroke. Preignition will cause the engine to lose power on account of the maximum pressure being exerted on the crank before it reaches the inner dead center and thus haying a tendency to turn it in the wrong direction. Besides the causes cited in connection with back firing, preignition may be due to any one of the following defects: ' Insufficient cooling of the cylinder, due either to shortage of cooling water or to the fact that portions of the water- jacket become filled with lime deposits or impurities contained in the water, thus interfering with proper circulation; compression too high for the grade of fuel used; imperfections in the surfaces of the piston end or valve heads exposed to the combustion, such as sandholes or similar cavities in which a small portion of the burning charge may be confined ; electrodes or other parts of the engine exposed to the burning charge too light; or the piston head or exhaust- valve poppet insufficiently cooled and becoming red hot while the engine is running under a fairly heavy load. Premature ignition manifests itself by a pounding in the cylinder, and, if permitted to continue, a drop in speed, finally resulting in the stopping of the engine. It will also put an excessive amount of pressure on the bearings, especially the connecting-rod brasses, and cause them to run hot even when properly lubricated. After a shut-down due to premature ignition and a short period during which the overheated parts are allowed to cool, it is possible to start again and run until the conditions of load will again cause the trouble. The remedies to be applied, according to the source of the difficulty, are as follows: Increase the water supply until the cooling water leaves the cylinder at a reasonable temperature, which may vary with the fuel used, but which should never be over 180 F. Clean the water space and ports of any dirt or deposit so as to insure free circulation of the cooling water. Reduce the compression by partly throttling the air and fuel supply. Plug any sand- holes or blowholes in the piston or valve heads, and make these surfaces per- fectly smooth. Replace electrodes or other light parts with some capable of absorbing and carrying off the heat without becoming red hot. If necessary, arrange for cooling the piston by blowing air into the open end of the cylinder. If the head of the exhaust valve becomes too hot, it is a sign that it is not heavy enough, and it should be replaced by one with a head of sufficient thick- ness to carry off through the valve stem the heat imparted to it by the combus- tion. If a small particle of dirt lodges in a remote portion of the combustion chamber, the richer part of the charge may not reach it until the piston has traveled over a considerable portion of the compression stroke, and the result- ing self -ignition may properly be called preignition. Every part of the com- bustion chamber should therefore be examined and all dirt removed. Carbureter Troubles. An engine may work improperly because the car- bureter delivers no gasoline, an insufficient amount of gasoline, or too much gasoline to the cylinders. When little or no gasoline reaches the cylinders, the difficulty may be caused by: A failure to turn on the supply of gasoline, a clogged feedpipe, too light a float, failure of the needle valve to open wide enough, and obstructed nozzle. Too much gasoline in the carbureter is caused by too heavy a float or because the valve does not close tightly. In the latter case, the valve may need grinding or there may be grit between it and its seat. Compression Troubles. Either partial or total loss of compression may be due to any of the following causes: The valve stem may stick in the guide, in which case it should be washed with gasoline or kerosene and then well oiled; the valve stem may be weak or broken; the cylinder may be cracked; the piston ring may be broken or turned so that the slots are in line; the valve may need regnndmg; water may leak into the cylinder through a bad joint. PROSPECTING 549 PROSPECTING OUTFIT AND METHODS The prospector should have a general knowledge of the mineral-bearing strata, and should know from the nature of the rocks exposed whether to expect to find coal or not. _ He should also possess such a knowledge of the use of tools as will enable him to construct simple structures, and a sufficient experience in blacksmithing to enable him to sharpen picks and drills, or to set a horseshoe, if necessary. Outfit Necessary. The character of the prospecting being carried on will have considerable effect on the outfit necessary, which should always be as simple as possible. In general, when operating in a settled country, the outfit is as follows: A compass and clinometer for determining the dip and strike of the various measures encountered; a pick and shovel for excavating, and, where rock is liable to be encountered, a set of drills, hammer, spoon for cleaning the holes, tamping stick, powder and fuse, or dynamite fuse and cap; an aneroid barometer for determining elevations, and a small hand pick; the latter should weigh about 1| lb., and should have a pick on one end and a square-faced hammer on the other, the handle being from 12 to 14 in. long. If the region under consideration has been settled for some time, there will probably be geological, county, railroad, or other maps available. These may not be accurate as to detail, but will be of great assistance in the work on account of the fact that they give the course of the railroads, streams, etc. When operating in a mountainous region, away from a settled country, the following materials, in addition to those already mentioned, maybe required: A donkey or a pony packed with a couple of heavy blankets, an A tent, cook- ing utensils, etc.; a supply of flour, sugar, bacon, salt, baking powder, and coffee, sufficient for at least a month. It is also well to take some fruit, but all fruit containing stones or pits should be avoided, as they are only dead weight, and every pound counts. For the same reason, canned goods should be avoided, on account of the large amount of water they contain. A healthy man will require about 3 lb. of solid food per day. Many prefer to vary the diet by taking rice, corn meal, beans, etc., in place of a portion of the flour. Where game is abundant, a shot-gun or rifle will be found useful for supply- ing fresh meat. In regions abounding in swamps it becomes necessary to operate from canoes, or to take men for porters or packers, who carry the outfit on their backs or heads. These men will carry from 60 to 125 lb. Plan of Operations. When the presence of coal is suspected in a tract of land, a thorough examination of the surface and a study of the exposed rocks, in place, may result in its immediate discovery, or in positive proof of its absence; or it may result in still further increasing the doubt of, or the belief that, it does exist. The first procedure in prospecting a tract of land is to traverse it thoroughly, and note carefully any stains or traces of smut, and all outcrops of every description; and, whenever possible, take the dip and the course of the outcrop with a pocket compass. Any fossils should also be carefully noted, to assist in determining the geological age of the region. These outcrops are frequently more readily found along roads or streams than any other place on the tract. In traveling along the streams, the prospector should pay particular attention to its bed and banks, to see whether there are any small particles of coal or roof slate in the bed of the stream, or any stains or smut exposed along the washed banks. If small pieces of coal or roof slate are found in the stream, a search up it and its tributaries will show where the outcrop from which the find came is located. When the ravines and valleys are so filled with wash that no exposures are visible, and nothing is gained by a careful examination of them, the prospector must rely on topographical features to guide him. In cases where there are no outcrops or any other surface indications, it would become necessary to sink shafts or test pits, or to proceed by drilling. The absence of any indication of coal in the soil may not prove that there is not an outcrop near at hand, for the soil is frequently brought from a distance, and bears no relation to the material underlying it. In like manner, glacial soil often contains debris transported from seams many miles away; but such 550 PROSPECTING occurrences can usually be distinguished by the general character of the asso- ciated wash material. Frequently, the weathered outcrop of a seam has been overturned or dragged back upon itself, so as to indicate the presence of a very thick deposit. For this reason, any openings made to determine the character of the material should be continued until the coal is of a firm character, and both floor and roof are well exposed. Sometimes, in the case of steeply pitching coal beds, the surface may be overturned for a considerable depth, so that it is difficult to tell which is the roof and which is the floor. Usually, if Stigmaria? are found in the rocks of one wall, it is supposed that this wall is the floor of the seam, while if Sigillariae, fern leaves, etc. are found in the wall rock, it is probably the roof of the deposit. These indications are not positive proof, for both of these fossils may occur in either the top or bottom wall of a coal deposit, though they are usually found in the positions noted. Coal usually occurs in unaltered deposits, i. e., in rocks that have not undergone metamorphism, while metals and metallic ores usually occur in rocks that have undergone more or less metamorphism. This change may have been accompanied by heat and volcanic disturbances sufficient to render the rocks thoroughly crystalline, or it may simply have been the converting of limestone into dolomite. The prospector for coal usually avoids regions in which the rocks have been altered; but it should be remembered that a basin of unaltered stratified rocks con- taining coal seams may be found in the very midst of a high mountain range and surrounded by granitic and volcanic rocks, as in the Rocky Mountains. When a prospector is operating in any particular region, it is best to study carefully the conditions of that region before proceeding, as such factors as lack of rain, frozen ground, etc. may have played an important part in deter- mining the character of the outcrop and surface appearance of coal deposits. Experience obtained in one region is frequently very misleading when applied in another. COAL-BEARING FORMATIONS Outcrops. The presence of the outcrop of any bed may often be located by a terrace caused by the difference in the hardness of the strata; but as any soft material overlying a hard material will form a terrace, it is necessary to have some means of distinguishing a coal terrace from one caused by worth' less material. Usually, the outcrop of a coal terrace will be accompanied by springs carrying a greater or less amount of iron in solution, which is deposited as ochery films upon the stones and vegetable matter over which the water flows. The outcrops of beds of iron or other ores are very fre- quently marked by mineral springs. Sometimes the outcrop of a bed will be characterized by a marked difference in the vegetation, as, for instance, the outcrop of a bed of phosphate rock by a luxuriant line of vegetation, the outcrop of a mineral bed by a lack of vegetation, the outcrop of a coal bed contained between very hard rocks by more luxuriant vegetation than the surrounding country, etc. Some indication as to the dip and strike of the material composing the bed may be obtained by examining the terrace and noting the deflections from a straight line caused by the changes in contour of the ground. If the variation occasioned by a depression is toward the foot of the hill, the bed dips in the same direction with the slope of the ground; but if the deflection is toward the top of the hill, the dip is the reverse from the slope of the ground, or into the hill. After any terrace or indication of the outcrop of a bed has been discovered, it will be necessary to examine the outcrop by means of shafts, tunnels, or trenches. The position of such openings will depend on the general character of the terrace. If the dip appears to be with the hill, a trench should be started below the terrace and continued to and across it; while if the dip appears to be into the hill, it may be best to sink a shallow shaft above the terrace. Formations Likely to Contain Coal. No coal beds of importance have as yet been found below the Carboniferous period, but coal may be looked for in any stratified or sedimentary rocks that were formed after this period, although the bulk of the best coal has been found in the Carboniferous period. As a rule, highly metamorphic regions and regions composed of volcanic or igneous rocks contain no coal. An examination of the fossils contained in the rocks of any locality will usually determine whether they belong to a period below or above the Carboniferous, and hence whether there is a probability of the forma- tions containing coal. On account of this fact, the prospector should familiar- ize himself with the geological periods, and, by referring to any elementary PROSPECTING 551 i i 111 I ^ rtw ^8 | =8 co> w '.I|f II *1 s3-3 jfS-S CS-Cfr^ )" 4) 4) ; ill Present Champlai Glacial Mils n? r O I 3 O OOfW 4) 4) gg GO o s 5 o J 3 O Q 8 4 SJ13UI -UIBUI J093V 552 PROSPECTING Black shale Limestone Shales and sandstone (blue stone) Black shale Limestone Cherty limestone Crystalline limestone Shaly sandstone Shaly sandstone Sandstone I B 1 e IS g o g ,-g || s. 1 1 11 if sii ,|^ w c^8 "'S ^ oT H ^^^^ g M-g^-JJr^ 3 S rt '^ O.-S fe OHffiSOUOtfiO 5^& 1 IcIawE # 6 3 SsS I . - I C c a rt tn c 'S 'H OJ 1| s | | j 8 | | 2 g g ^ ^ 1 w c3 6 ! I I 1 1 111 1 I o W t hJ S ; I c ^T rt C _rt C - g Js 'I g 'o - J5P s 1 S 5 o ' v 9JJ J ; I | I 11 o || o, I saTjsij jo 9 3 V saSuods 'S^BJOO 'suuapoutiioa 'sa^iq PROSPECTING 553 geology, with the most common fossils of each. The rocks most common in coal measures are sandstones, limestones, shale, conglomerates, fireclays, and, in sonic localities, the coal deposits are frequently associated with beds of iron ore. The preceding table gives the names of the various geological eras, periods, epochs, and stages as they occur in the United States, together with the kinds of rocks characterizing each. Faults. Frequently a seam becomes faulted or pinched out underground, and it is necessary to continue the search by means of underground prospect- ing. If a fault or dislocation is encountered, the manner of carrying on the search will depend on the character of the fault. Where sand faults or wash- outs are encountered, the drift or entry should be driven forwards at the angle of the seam until the continuation of the formation is encountered, when a little examination of the rocks will indicate whether they are the under- lying or overlying measures. In the case of dislocations or throws, the con- tinuation of the seam may be looked for by Schmidt's law of faults, which is as follows: Always follow the direction of the greatest angle. It has been dis- covered that, in the majority of cases, the hanging- wall portion of the fault has moved down, and on this account such faults are commonly called normal faults. For in- stance, if the bed ab, of the accompany- ing figure, were being worked from a to- ward the fault, work would be continued down on the farther side of the fault to- ward d, until the continuation of the bed toward b was encountered. In like man- ner, had the work been proceeding from b, the exploration would have been carried up in the direction of the greatest angle, and the continuation toward a thus dis- covered. A reverse fault is 'one in which the movement has been in the opposite direction to a normal fault. Especially in the case of those mines where the material occurs as perpendicular or steeply pitching veins, faults are liable to displace the seam both horizontally and vertically, in which case it may be difficult to determine the direction of the continuation of the bed; but frequently pieces of coal or slate are dragged into the fault, and these serve as a guide to the miner, and indicate the proper direction for exploration. Where a bed or seam is faulted, its continuation can frequently be found by breaking through into the measures beyond, when an examination of the formation will indicate whether the rocks are those that usually occur above or below the desired seam. EXPLORATION BY DRILLING OR BORE HOLES Earth Augers. When testing for coal seams that occur comparatively near the surface, hand augers may be employed to great advantage. A good form of hand auger consists of a piece of flat steel or iron, with a steel tip, twisted into a spiral about 1 ft. long, and having four turns. The point is split and the tips sharpened and turned in opposite directions and dressed to a standard width, usually 2 in. The auger is attached to a short piece of 1-in. pipe, and is operated by joints of 1-in. pipe, which are coupled together with common pipe couplings. The auger is turned by means of a double-ended handle having an eye in the center through which the rod passes. The handle is secured by means of a setscrew. In addition to the auger it is well to have a straight-edged chopping bit for use in comparatively hard seams. This may be made from a piece of If-in. octagon steel, with a 2-in. cutting edge. The upper end of the steel is welded on to a piece of pipe similar to that carrying the auger. When the chopping bit is employed, it is neces- sary to have a heavy sinking bar, which may be made from a piece of solid IJ-in. iron bar, fitted with ordinary 1-in. pipe threads on the ends. Pros- pecting can be carried on to a depth of from 50 to 60 ft. with this outfit. The number of men necessary to operate the rods varies from two to four, depending on the depth of the hole being drilled. When more than 30 ft. of rods are in use, it is usually necessary to have a scaffold on which some of the men can stand to assist in withdrawing the rods. When withdrawing the rods, to remove the dirt, they are not uncoupled unless over 40 ft. of rods are in use 554 PROSPECTING at one time, and sometimes as many as 50 or 60 ft. are drawn without uncoupling. Percussion Drills. Percussion, or churn, drills are frequently employed in drilling for oil, water, or gas, and were formerly much used in searching for coal and ores, but, owing to the fact that they all reduce the material passed through to small pieces or mud, and so do not produce a fair sample, and to the fact that they can only drill perpendicular holes, they are at present little used in prospecting for either ore or coal. _ _ TT T The cost and rate of drilling by means of a COST OF WELL DRILL- percussion or churn drill varies greatly, being ING affected much more by the character of the strata penetrated than is the case with the diamond drill. In the case of highly inclined Size of Well Inches Cost per beds of varying hardness, the holes frequently Foot run out of line and become so crooked that the tools wedge, and drilling has to be suspended. For drilling through moderately hard forma- $1.50 tions, usually encountered in searching for gas or water, such as sandstones, limestones, slates, etc., the accompanying costs, from the Ameri- 5 . 00 can Well Works, Aurora, 111., may be taken per 15 foot for wells from 500 to 3,000 ft. deep for the central or eastern portion of the United States. This cost includes the placing of the casing, but not the casing itself. When drilling wells for oil or gas to a depth of approximately 1,000 ft., using the ordinary American rig with a cable, the cost is sometimes reduced to as little as 65 c. per ft. for 6-in. or 8-in. wells; this is when operating in rather soft and known formations. From 15 to 40 ft. per da. of 24 hr. is usually considered a good rate of drilling, though in soft materials as much as 100 ft. may be drilled in a single day, and at other times, when very hard rock is encountered, it is impossible to make more than from 1 to 2 ft. per da. Percussion Core Drill. In order to overcome the chief objection to the use of percussion drills in coal prospecting work, an attachment is now provided which can be used in connection with the ordinary oil-well drilling outfit and by means of which a core of a coal seam may be recovered. A 6-in. hole is sunk with the ordinary tools until the vicinity of the bed to be cored has been reached. The tools are then withdrawn, the bit and stem are removed, leaving the jars and rope socket attached to the cable, and the core drill is attached to the jars. This drill is a steel pipe about 14 ft. long provided with chisel- shaped cutting teeth, and within which is placed the core-barrel. The hole is carefully cleaned with the sand pump and its exact depth measured and recorded. This core-drilling attachment is lowered carefully into the hole until it rests on the bottom and drilling is resumed in the ordinary way at a moderate speed but with a stroke of from 15 to 18 in. After drilling 20 or 30 in. the tools are withdrawn; a slight jar is sometimes necessary to break the core loose. At the t9p of the hole, the tools are swung to one side, the core barrel with the contained core removed from the drill and another core barrel attached if a longer core is needed. Drilling operations are resumed while the core is being removed from the core barrel just brought up. The core barrels are 9f two lengths, the shorter ones being designed for use in hard formations like sand rock, limestone, etc. Core Drills. What are known as core drills are the only forms that have proved successful in drilling in any direction through hard, soft, or variable material. Even with core drills, many difficulties present themselves and demand careful study in adapting the form of apparatus to the work in hand, and in rightly interpreting the results obtained from any set of observations. Core drills are of two main types, the diamond drill and the calyx drill. The two are essentially alike in consisting of a cutting bit attached to the end of a series of connected rods to which a rotary motion is applied by a steam, electric, compressed-air, or gasoline motor. In the diamond drill, the cutting bit consists of a hard steel cylinder in the bottom rim (both inner and outer edges) of which are set fragments of black diamond (bort, or carbonado) the edges of which slightly project beyond the metal surface of the bit. Being the hardest substance known, upon being rotated, the diamonds naturally cut out a cylindrical core of any rock penetrated. The bit of the calyx drill is of two forms. For drilling in comparatively soft rock, it consists of a steel cylinder with chisel-shaped teeth that cut and PROSPECTING 555 scrape away the rock. For drilling in harder rock, the bit is without teeth, being merely a ring of metal with a slot in the side through which chilled steel shot fed into the bore hole above find their way so that they may be rolled over the surface of the rock to be cut as the bit is" rotated in the hole. While the following is intended primarily to guide in the selection, use, etc., of a diamond drilling machine, it is also applicable to the calyx drill. Selecting the Machine. It is not economy to employ a machine of large capacity in shallow explorations, as the large machines are provided with powerful motors, and hence do not work economically under light loads. When a large machine is operating small rods on light work, the driller cannot tell the condition of the bit, or properly regulate the feed. The machine should possess a motor of sufficient capacity to carry the work to the required depth, but where much drilling is to be done, it is usually best to have two or more machines, and to employ the small ones for shallow holes, and the large ones for deep holes. All feed mechanisms employed in diamond drilling may be divided into two classes: Those that are an inverse function of the hardness of the material; this class includes friction, spring, and hydraulic feeds. Those in which the feed is independent of the material being cut, as in the case of the positive gear-feed. The first class is advantageous when drilling through variable measures in search of fairly firm material, which does not occur in very thin beds or seams. On account of the fact that this class of feed insures the maximum amount of advance of which the bit is capable in the material being cut, the danger is that the core from any thin soft seam may be ground up and washed away, without any indication of its presence having been given. The second class, or positive gear-feed, if properly operated, requires some- what greater skill, but if used in connection with a thrust register, it gives reliable information as to the material being cut, and is especially useful when prospecting for soft deposits of very valuable material. Size of Tools. The size of tools and rods, and consequently the size of the core extracted, depends on the depth of the hole and the character of the material being prospected. When operating in firm measures, such as anthra- cite, hard rock, etc., it is best to employ a rather small bit, even when drilling up to 700 ft., or more, in depth. For such work, a core of from H to l^g in. is usually extracted. The rate of drilling with a small outfit is very much greater than with a large one, owing to the fact that there is a small cutting surface exposed, and the rate of rotation of the rods can be much greater. When prospecting for soft materials, such as bituminous coal, valuable soft ores, or for disseminated ores, such as lead, copper, gold, silver, etc., it is best to employ a larger outfit and extract a core 2 or 3 in. in diameter, and sometimes larger, even though a comparatively small machine is used to operate the rods. Diamond-Drilling. Drift of diamond-drill holes, or the divergence from the straight line, often becomes a serious matter. This trouble may be minimized by keeping the tools about the bit as nearly up to gauge as possible. Core barrels, with spiral water grooves about them, answer this purpose very well if they are renewed before excessive wear has taken place. Surveying of diamond-drill holes may be carried on by either one of two methods, depending on the magnetic conditions of the district. Where there is no magnetic disturbance, the system developed by Mr. E. F. MacGeorge, of Australia, may be employed. This consists in introducing into the hole, at various points, small tubes containing melted gelatine, in which are suspended magnetic needles and small plummets. After the gelatine has hardened the tubes are removed, and the angles between the center line of the tube, the plummet, and the needle noted, thus furnishing the data from which the course of the hole can be plotted. This method gives both the vertical and the horizontal drift. Where there is magnetic disturbance the needle cannot be used, but a system brought out by Mr. G. Nolten, of Germany , has been quite extensively employed. In this case, tubes partly filled with hydrofluoric acid are introduced into the hole, at various points, and the acid allowed to etch a ring on the inside of the tube. After the acid has spent itself the tubes are withdrawn, and by bringing the liquid into such a position that it corresponds with the ring etched on the inside of the tube, the angle of the hole at the point examined can be determined. This method gives a record of the vertical drift of the hole only. The value of the record furnished by the diamond drill depends largely on the character of the material sought. The core extracted is always of very small volume when compared with the large mass of the formation prospected, and hence will give a fair average sample only in the case of very uniform 556 PROSPECTING deposits. The value of the diamond drill for prospecting may be stated as follows: More dependence can be placed on the record furnished by the diamond drill when prospecting for materials that occur in large bodies of uniform com- position than when prospecting for materials that occur in small bunches or irregu- lar seams. To the first class belong coal, iron ore, low-grade finely disseminated gold and silver ores, many deposits of copper, lead, zmc, etc., as well as salt, gypsum, building stone, etc. To the latter class belong small but rich bunches of gold, silver mineral, or rich streaks of gold telluride. The arrangement of holes has considerable effect upon the results furnished. If the material sought lies in beds or seams (as coal), the dip of which is fairly well known, it is best to drill a series of holes at right angles to the formation. If the material sought occurs in irregular bunches, pockets, or lenses, it will be necessary to drill holes at two or more angles, so as to divide the ground into a series of rectangles, thus rendering it practically impossible for any vein or seam of commercial importance to exist without being discovered. Where the surface of the ground is covered with drift and wash material, it may be best to sink a shaft or drill pit to bed rock, and locate the machine on bed rock. After this, several series of fan holes may be drilled at various angles from the bottom of the pit. Owing to the upward drift of diamond-drill holes, the results furnished from a set of fan holes drilled from a single position would make a flat bed appear as an inverted bowl, or the top of a hill. On this account, it is best to drill sets of fan holes from two or more locations, so that they will correct one another. If fan holes from different positions intersect the same bed, a careful examination of them will usually furnish a check on the vertical drift of the holes. The speed and cost of drilling depend on the hardness and character of the rock, the size of the hole, the depth of the hole, and the height of the derrick. Sedimentary rocks, such as sandstones, slates, and limestones are generally more rapidly drilled than the much harder and unstratified igneous rocks, and firm rocks than those that cave and require that the hole be cased. Cores of moderate size, say, up to 1 to 2 in. in diameter can be taken out more rapidly and hence at less labor cost (the chief item in drilling) than larger ones, and answer just as well for determining the nature and value of the rocks passed through. The deeper the hole, the more costly and the less the progress per shift, because of the time lost in pulling the drill rods and removing the cores. With deep holes the labor cost is materially reduced if the derrick is sufficiently high to permit unscrewing the drill rods at every fourth joint while raising them for the purpose of extracting the core. The actual rate of drilling, including pulling the rods, removing the cores, etc., is dependent on the depth of the hole. In shallow holes, a rate of 2 ft. per hr. is fair; in holes of moderate depth, say, up to 700 ft., a rate of 1 ft. per hr. should be secured. Prospecting with core drills is usually done under contract at an agreed sum per foot, which is determined by the number of holes, their average depth, size of core extracted, distance apart of the holes, etc. Contract prices for diamond drilling in the bituminous coal regions range from $2 to $2.75 per foot for extracting cores up to say, H in., where the holes range from 150 to 500 ft. in depth (averaging, say, 250 ft.), where from 1,200 to 2,000 ft. of drilling is required, and where the coal and water are furnished the contractor. Where the drill is owned by an operating coal company, the cost of ordinary drilling should be less than $1 per ft., including labor, diamonds, and ordinary repairs. Calyx Drilling. The calyx drill will do essentially the same work as the dia- mond drill, except that it will rfot cut at angles of over 45 because the shot will roll to and remain at the lower side of the hole, and even this pitch is too flat for really satisfactory work. The gain in the use of the calyx over the diamond drill consists in the saving in cost of the abrasive material used. Black diamonds are now quoted as high as $90 a carat for the larger and better stones, so that a single bit will often cost from $750 to $2,000, according to size. There should be at least two bits in stock, so that one may always be in condition for use. If drilling is carried on a long distance from the base of supplies, three, four, or even more bits must be available, or else a diamond -setter must be employed. Setting diamonds is highly skilled labor and is paid accordingly. When the material is so soft that the shot wedge or press into it the bit with teeth is to be preferred to the shot bit , the latter coming in use when the rock is firm sandstone, limestone, and the like. The amount of shot used varies with the hardness of the material being drilled. Shale, slate, limestone, and ordi- nary sandstone may require from i to f Ib. of shot per foot of hole. Very PROSPECTING 557 hard sandstone, granite, quartz conglomerate, porphyry, taconite, and jasper require from 1 to 4 Ib. per ft. Another material sometimes used is crushed steel, variously sold under such names as "diamondite," "abrasite," etc. While ordinarily inferior to chilled shot, and not giving such satisfactory results, for comparatively soft formations it is sometimes better than shot. The calyx drill, like the diamond drill, is manufactured to be operated by hand or horsepower for use in boring shallow holes, and is also to be had mounted on a wagon-luce frame with attached derrick for ease in transportation. Prospecting for Petroleum, Natural Gas, and Bitumen. Among the surface indications of petroleum and bitumen may be mentioned white leached shales or sandstones, shales burned to redness, fumaroles, mineral springs, and deposits from mineral springs. Also natural gas, springs of petroleum oil and naphtha, porous rocks saturated with bitumen, cracks in shale, and other rock partly filled with bitumen. Petroleum is never found in any quantity in metamorphic rocks, but always in sedimentary deposits. Bitumen can be told from coal, vegetable matter, iron, manganese, and other minerals, which it sometimes closely resembles, by its odor and taste, also by the fact that it melts in the flame of a match or candle, giving a bituminous odor. (Iron and man- ganese do not fuse, and coal and vegetable matter burn without fusion.) Bitu- men is also soluble in bisulphide of carbon, chloroform, and turpentine, usually giving a dark, black, or brown solution. Frequently, springs or ponds have an iridescent coating of oil upon the surface. Sometimes iron compounds give practically the same appearance, but the iron coating can always be distin- guished from the oil by agitating the surface of the water, when the iron coating will break up like a crust of solid material, while the oil will behave as a fluid, and tend to remain over the entire surface even when it is agitated. Frequently, bubbles of gas are seen ascending from the bottoms of pools or creeks. These may be composed of carbureted hydrogen or natural gas, which is a good indication of the presence of petroleum or bitumen; they may be composed of sulphureted hydrogen or carbonic-acid gas. Carbureted hydro- gen can be distinguished by the fact that it burns with a yellow luminous flame whereas sulphureted hydrogen burns with a bluish flame, and carbon dioxide will not support combustion, but, on the contrary, is a product of combustion. When carbureted hydrogen gas is discovered ascending from water, the bottom of which is not covered with decaying vegetation, it is almost a certain sign that there is petroleum or bitumen somewhere in the underlying or adjacent formations. If natural gas or bitumen is found upon the surface of shale, it is probable that the material ascended vertically through cracks in these rocks from porous strata below; while if it is found in connection with sandstones, it is probable that the material was derived from the porous sandstone itself. This is especially liable to be true if the sandstone has a steep pitch. As a rule, deposits of bitumen or petroleum occur in porous formations overlaid by impervious strata, such as shales, slates, etc. Anticlines are more liable to contain such deposits, though they are not absolutely necessary to retain them, as at times portions of the underlying porous strata have been rendered impervious by deposits of calcium salts, silica, etc., and hence the petroleum or bitumen will be confined to the porous portions. Natural gas also occurs under similar conditions, but usually in anticlines only. Construction of Geological Maps and Cross-Sections. After the surface examination of a property is complete, the data should be entered on the best map procurable, or a map constructed. The scale depends on the size of the property, the complexity of the geological formation, the value of the property, and the material to be mined from it. The amount of work that it will pay to put on the survey will depend largely on the value of the property, more detail being justified in the case of high-grade properties. If a property 1 ,200 ft. X 3,000 ft. (the size of four U. S. metal mining claims) were to be surveyed and mapped with a scale of 1 in. equal to 100 ft., the map would be 12 in, X30 in. A stratum 10ft. wide on this map would appear as ^g in. wide, which is about the smallest division that could be shown with its characteristic symbol; for greater detail, a larger scale, or larger scaled sheets of the most important portions of the deposit, will be necessary. If the geologist con- structs the topographical contour map, he can take notes on the geology at the same time. When the boundaries of the property are being surveyed, certain points should be established, both vertically and horizontally, as stations in future'topographical work. If the map is on government surveyed fand, the government lines may be used for horizontal locations, but it will be necessary to determine the elevation of the different points. If the property 558 PROSPECTING is much broken, it is well to run a few lines of levels across it, to establish points from which to continue the work. This work is usually done with a Y level and chain, the other details being subsequently filled in with a transit and stadia; the levels of the other points are taken by using the transit as a level, by vertical angles, by barometric observations, or by means of a hand level. Where lines of levels are run across the property in various directions it is best to run them so that they will cross the strike of the strata as nearly at right angles as possible, so that the profile thus deter- mined may be used in constructing a cross-section. Sometimes, for preliminary work, simply a sketch map is all that may be necessary. All of the outcrop and ex- posures, together with their proper dip, should be entered on the map. To Obtain Dip and Strike From Bore- Hole Records. Before the results obtained from bore holes are available for use in map construction, the dip and strike of the various strata must be ascertained. The process, in the case of stratified rock, is as follows: If three holes were drilled, FIG. 1 as at A, B, and C, Fig. 1, each intersecting a given bed, the strike and angle of dip of the bed may be obtained by reducing the results from the three holes to a plane passing through the highest point of intersection, which is at A. The hole B intersected the bed at the distance Be, and C at the distance Cd below the point A. By continuing the line CB indefinitely and erecting two lines Be and Cd perpendicular to it, each representing the distance from the horizontal plane through A to the intersection of the strata, two points in the line de are obtained, which line intersects CB produced at /; / is one point in the line of strike through A. In order to find the angle of dip, the perpendicular Cg is dropped from the deepest hole C upon the line of strike A/. The distance Ch, equal to Cd, is laid off at right angles to Cg, when the angle Cgh gives the maximum dip. The results obtained from bore holes may thus be reduced to such form that the dips can be projected on the surface to obtain the line of outcrop for each stratum. Bore holes also furnish data for constructing underground curves in cross-sections of stratified rocks. Having recorded on the map all exposures, whether surface or those obtained from underground work, draw the line of strike and the outcrops. Also con- struct a cross-section. If the seam is perpendicular, the outcrop will be a straight course across the map. If the bed is horizontal, the outcrop will correspond with a contour line. For beds dipping at -any other angle, results between these limits will be obtained. % If the property being ex- f- amined is cut by synclines or anticlines, the dips will not all be in the same direction, and if there is a dip along the axis of the synclines or anti- clines, the construction of the map will be considerably com- ' plicated. Fig. 2 represents a plan or map on which there is an axis xy toward which the strata dip from both sides. \ / Outcrops are indicated at A, B, C, A' and B', each hav- ing a dip in the direction of the V arrow. The lines mn, op, and p IG 2 qr are contours. If the cross- section were constructed on the line FG, perpendicular to the axis xy, the various beds or deposits would be cut at such an angle as to show a thickness in the cross-section greater than that which actually exists. In order to show the actual- thickness for each seam, the cross-section must be taken along the line perpeandictalar to the strike of the strata, which, in the present case, is PROSPECTING 559 along the line IHK. In other words, the cross-section must be constructed in two parts. Where a general sketch is all that is necessary, a single cross- section with notes correcting the thickness of the seams may answer. In order to construct the cross-section IHK, the outcrops- A, B, C, A', and B' must be projected to the points a, b, c, a', and b', this projection being along their contours. If the points on the line of the intended cross-section were not upon the contour, it would be necessary to project them on the plane of the cross-section, as shown in the figure, and then from the dip of the strata and the difference in elevation to obtain a corrected point along the line IHK. The cross-section is constructed as shown in Fig. 3, each seam having its actual thickness as shown at the outcrop. If the upper surface of the cross-section is not a true profile of the surface, and the points are not projected in the plane on the cross- section, on this cross-section, ac- cording to their dips, there is con- siderable danger of exaggerating their thickness one way or the other. On mine maps, the supposed course of the beds should be sketched in, subject to revision, as more data are brought out by later development work. Even in the case of stratified rocks, it is diffi- FIG. 3 cult to form a definite idea as to the underground conditions from surface indications, and, in the case of metamorphic or crystalline rocks, it is abso- lutely necessary to determine the underground conditions by drilling, or actual development work. If the property being examined is liable to become a large and valuable mining property, the original survey should be tied to monuments or natural landmarks, so that it can be checked by future observations, and these monuments or landmarks should become the basis of future and more careful mining surveys. Some of the advantages of a careful geological examination of a property are that other materials of economic value would probably be discovered if any should exist on the porperty: also, such an examination of the property gives information as to the drainage system of the country that nray be of great advantage in laying out the mine, and future exploration by drilling or sinking can be done to better advantage after a careful surface examination. Sampling and Estimating the Amount of Mineral Available. In many cases, it is necessary to do some development or exploration work before fair average samples can be obtained. The samples as taken should fairly represent the coal as it will be extracted. Such slate as would be sold with the coal should be included in the sample. When sampling any property it is well to divide the seam up into blocks, and sample each one separately. The samples may then be analyzed and an average obtained later, or the different samples may be mixed and an average analysis obtained. The amount of material broken for sample may vary from a few pounds to several tons. Large samples may be reduced by shoveling (that is, taking a proportionate number of shovel- fuls for the sample, as every third or fourth shovelful). After the sample has been partly reduced, the operation may be carried on by quartering, which may be described as follows: The coal is shoveled into a conical pile by throwing each shovelful on to the apex of the cone. After this, the cone may be reduced by scraping it down with a shovel, passing slowly around it. If the amount of material is small, a flat plate may be introduced into the cone, and the pile flattened by revolving the plate. The pile is then divided into quarters by drawing lines across it. After this, two alternate quarters are scraped out and shoveled away, and the other two quarters are left as the sample. The process may be repeated until the block has been sufficiently reduced. In shoveling away the discarded portions, care should be taken to see that the fine dust under them is brushed away also, as it often contains much of the impurity in the seams and its not being included might unduly increase the quality of the resulting sample. If the property being examined is a mine in active opera- tion, samples may be taken from the working faces, and also from cars, loading chutes, etc. Usually, the samples from the face are kept separate from those 560 PROSPECTING from the cars and loading chutes, the latter being intended as a check on the former. The human factor always plays a large part in the value of a sample as finally selected, and hence it should be taken by a man who has had con- siderable experience in this class of work. For this reason, it is best to employ a mining engineer. One not accustomed to sampling very rarely undervalues a property, owing to the fact that it seems to be human nature to pick up a pure piece of coal, rather than the worthless bone or slate. If a seam is penetrated by a number oi bore holes, or by workings extended over a considerable area, it is fair to estimate that the material will run prac- tically as exposed for a considerable area; but especially in the case of bitu- minous coal, it is a comparatively easy matter to form some estimate as to the amount of material available. The tonnage of coal seams per 1 in. and 1 ft. of thickness is given in the section upon weights of materials, etc. 1. SITUATION AND! SURROUNDINGS | 2. TOPOGRAPHY 1. Name DIAGRAM FOR REPORTING ON COAL LANDS The following diagram will be useful as a guide in making out. .a report on a coal mining property: " 1. Location, if on surveyed land 2. Nearest town or village 3. Mineral district . 4. County, state, or territory (. 2. Distance and direction from one or more points ' 1 . Hills or mountains 2. Character of surface, vegetation, and timber 3. Streams and water supply 4. Elevations 1. Stratified Crystalline . Igneous Anticlines or synclines 1. Number 2. Strike 1. Structure 3. GEOLOGY- 1. Rocks 2. Axes {I: \3. 3. Faults 4. Dikes Horses 2. Geological period 3. Dip 4. Throw 1. Number 2. Strike ip illi Throw Number and size Location Material 3. Di 4. Filng 3. Coal beds (I: | 1. Reported 4. Quality of coal, spec- imens, appearance in mine, in cars Number I 2. Measured fl. Reported Thickness I 3. Average < 2. According to [ 4. Uniformity [ measurement 1. Color, external, powder 2. Luster 3. Clearness from clay or sand, shale 4. Sulphur 5. Resin 6. Firmness, size of lumps, air slaking 7. Cleavage or fiber .8. Coking 9. Color of ashes 10. Use: Gas, steam, domestic, forge, metallurgy, coking 11. Analyses PROSPECTING DIAGRAM FOR REPORTING ON COAL LANDS (Continued) 561 4. MINING 1. History 2. Mine 1. Dates of opening, abandoning, reopening, num- ber of mines and names 2. Ownership 3. Superintendence 1. Shaft, slope, or tunnel {1. Total depth 2. Depth below water level 3. Number of levels 4. Extent of levels 3. Water pumps, size and kind, water cars, number and size, natural drainage 4. Ventilation, natural, furnace, fan (force or exhaust), sufficient or insufficient o. Lighting, system used 6. Powder, kind and grade used 7. Explosive or noxious gases 8. Coal-cutting machines and power drills '1. Room and pillar: (a) single entry, (6) double entry, (c) three or more 9. Mode of I entries working | 2. Longwall: (a) advancing, (b) re- treating 3. Modifications of (1) and (2) 10. Rooms, p lars, dimensions, and general plan 3. Sections 5. MAPS AND DRAWINGS G. COKE OVENS < 11. Timbering 12. Roof, or hanging wall, strong or weak, air slakes or not 13. Floor, or foot-wall, hard or soft, creeps or not 14. Roads, rails, and cars II. Mules 2. Electricity 3. Compressed air 4. Wire rope 5. Chain 6. Locomotive 16. System of hoisting; Cage, skip, cars. 1. Of the whole region 2. Of the underground workings '1. Cross 2. Longitudinal fl. General 3. Columnar {2. Coal bed or other I deposit 4. Buildings, works, or machinery '1. Scale 2. North line, magnetic variation o. Explanation <{ gate^ 5. Can buy, take, borrow, or have copied 1. History, ownership, etc. 2. Number 3. Character of ovens 4. Dimensions 5. Construction, materials, etc. f 1. Charge, quantity, etc. 6. Operations < 2. Working 13. 7. Repairs 8. Quality of product (analyses, if any) 9. Disposition of by-products (1. Construction 2. Condition 3. Capacity 4. Water supply and consumption 5. Quality of product Discharging, quenching 36 562 PROSPECTING DIAGRAM FOR REPORTING ON COAL LANDS (Continued) 7. DISPOSITION OF PRODUCT 1. Shipped t K As mined to As coke | ; Distance Roads jobber Blast furnace Trade or jobber 8. STATISTICS 2. Shipment, 3> Rail , oads 1.4. Navigation f 1. Capacity, maximum and minimum 1. Productions fl. Daily.weekly, or monthly, in tons 1 2. ActuaK 2. Yearly, in tons 1 3. Average 1. Whole number of workers 2. Labor { 2. Number of workers in each class 3. Number of horses or mules 1. Timber 2. Tools 3. Fuel 4. Oil 5. Powder i p Jfi T *fl. Day, different classes Or l2. Contract or piece, yard or ton 7. Carriage 8. Local sales of product (1. Machinery 2. Buildings 3. Roads, tracks, etc. 4. Rolling stock 5. Supplies {1. Boilers 2. Waterwheels 3. Air compressors 4! Steam and gas engines 5. Electric plants ( 1. Power for 1. Smith's shop 9. SURFACE PLANT 2. Shops 3. Powder houses 4. Offices 5. Dry or change houses 6. Storehouses 2. Number of forges 3. Steam hammers 4. Other tools {1. Power for 2. Saws I! otSfmachines 5. Benches and vises 1. Power 2. Lathes 3. Planers 4. Shapers 5. Drill presses 6. Other tools 7. Benches and vises 3. Machine shop 7. Boarding and dwelling houses 8. Stables 9. Shaft houses 10. Tipples 11. Pockets or slack bins 12. Company store 13. Timber yard and plant for preparing timber 14. Water 1. City or com- mercial 2. Company service 1. Quality of water 2. Sufficient or insufficient 3. Pressure 1. Quality of water 2. Sufficient or insufficient 3. Gravity system fl. Direct 4. Pumping < 2. Reservoir system I or stand pipe OPENING A MINE DIAGRAM FOR REPORTING ON COAL LANDS (Co nlinued) 563 '15. Lighting Character Origin f 1 . Commercial plant \2. Company plant I 3. Sufficient or insufficient f 1. Steam engines 16. Hoisting or wind- 1 J ^1 oJgas^ne'engines ing plant | ^ Electric motors 1 5. Water motors 1. Gauge 2. Total length 1. Railroad- 3. Size of cars 4. Number of cars 17. Surface trans- 5. Power used 6. Number of motors portation 1. Character and sur- 2. Wagon roads face of 2. Length 3. Number of wagons and teams 10. MISCELLANEOUS 11. CONCLUSIONS < Gross 1. Yearly income, last year, or for any year-j ^ Net 2. Average cost per ton of material f 1 . Quality of coal or coke I 2. A 3. Merits of property 4. Advice 5. Local considerations Amount of coal/ 1. Gross \ in sight 1 2. Net 1 3. Value of coal in sight 2. Value of plants and works . Continue present system Change system to 2. Disposition f 1. Ship as mined Coke and ship 1. Troubles 2. Labor 3. Supplies 4. Climate 5. Shipment facilities 6. Markets . 1 \/t- /! 1. Mining ( 2 . 2. Disposition fl. of product \ 2. OPENING A MINE GENERAL AND FINANCIAL CONSIDERATIONS Usually the kind of opening through which the coal underlying a tract of land must be extracted is not a matter of choice but is fixed by the distance of the seam above or below the surface at the point where the plant must of necessity be built. If the seam outcrops near the selected site, the coal will be opened by a drift if the measures are horizontal or nearly so, or by a slope driven down the dip if the bed is inclined. If the coal does not outcrop, it must be opened by a vertical shaft, although, if the distance to the seam does not exceed, say, 50 to 100 ft., the mine may be opened by a rock slope; that is, by an inclined passageway driven downwards through the rock to intersect the seam. In mountainous districts, the outcrop of a steeply pitching seam may be inaccessible by reason of its great elevation above the valley. In such a case, the mine may be opened by a rock tunnel driven from some point at the proper elevation in the valley across the inclined measures until the seam is met. In rare instances, the seam, while not outcropping within the limits of the property, lies but a short distance beneath the surface, and may be worked by stripping as explained under Methods of Working, 564 OPENING A MINE Relation Between Investment and Cost of Production. Where a choice is possible, the relative cost of opening and equipping the mine by each type of opening (drift, slope, and shaft) must be considered in connection with the cost of operating through each before a selection can be made. If the capital is to be had, an increased investment is often warranted by a lower cost of production made possible through its use. The increased cost of driving and equipping one kind of opening as compared with another can usually be deter- mined within fairly close limits, but it requires the skill and judgment acquired through long experience to be able to estimate, even approximately, in advance of actual developments how much more it will cost per ton to extract coal under one set of conditions than under another. The general method of making these calculations is shown in the following: EXAMPLE. --There are 2,000,000 T. of coal in a property that it is proposed to extract in 10 yr. at the average rate of 200,000 T. per yr. A shaft costing $50,000 to sink and equip will effect an estimated saving of 5.25 c. per T. in the cost of production over a slope costing $20,000. If the money to open the property must be repaid in ten annual instalments with interest at 6%, which opening should be selected and what is the gain by so doing? SOLUTION. In the case of the shaft, there will be due at the end of the first year interest on the entire loan or $3,000 and one- tenth of the principal or $5,000, a total of $8,000; at the end of the second year there will be due inter- est on $45,000 or $2,700 and one-tenth of the remaining capital, a total of $7,700; and similarly each year thereafter until the end of the tenth year when the last payment of $5,300 for both principal and interest will be due. During the life of the mine there will have been paid out for principal and interest, the sum of $66,500, or an average of 66,500^2,000,000 = 3.325 c. per T. of coal produced. In the same way it may be shown that the total cost for principal and inter- est for sinking and equipping a slope will be $26,600, or at the rate of 1.33 c. per T. So far as the investment alone is concerned, the slope is the cheaper to the extent of 3.3251.33 = 1.995 c. per T., or very nearly $40,000 during the life of the property. On the other hand, mining through a shaft means a reduc- tion in the cost of production of 5.25 c. per T. Hence, a net saving of 5.25 -1.995 = 3.255 c. per T., or a total saving of .3255X2,000,000 = $65,100 will be effected by sinking, equipping, and using a shaft. Relative Cost of Different Types of Opening. As drifts and slopes are driven through much softer material (coal), they are much less costly than shafts, which are sunk through rock; and, further, the returns from the coal extracted from them to some extent offset the cost of driving. Owing to the greater difficulty of handling materials on a pitch, to the added cost of pump- ing water, etc., slopes are more expensive to drive than drifts. Furthermore, the cost of the massive head-frames, powerful pumps and hoisting engines, etc., comnwnly required at shafts, and to but a slightly less extent at slopes, adds materially to the capital invested in equipment over that necessary for a drift. Therefore, from the standpoint of capital required, the choice of open- ing will be in the order, drift, slope, shaft. Cost of Production as Affected by Type of Opening. That type of opening is to be preferred which permits of the lowest cost of production for the same investment of capital. In the case of flat seams, the cost of production is materially less in a mine opened by a drift than in one opened by a slope or a shaft. This is largely due to the fact that in the latter cases, the delivery of the coal to the tipple is made in two stages; first, hauling it to the foot of the slope or shaft; second, hoisting it to the surface. In drift mines, the coal is hauled directly to the tipple in one operation and hoisting costs are thus saved. Furthermore, in drift mines the cost of pumping is usually negligible and that of handling men and supplies is a minimum. Flat seams are sometimes opened by a rock slope, but no reduction in operating costs is effected thereby unless the slope is short and the pitch such that long trips can be hauled and the men can walk to and from their work. Whether a pitching seam is more cheaply operated through a slope driven from the outcrop on the coal or through a vertical shaft intersecting the seam at some depth below the crop cannot be determined without a careful study of all the factors concerned in the particular case. If the slope is comparatively flat it is to be preferred to a shaft, but if the pitch is so great that the mine cars must be hoisted on a slope carriage or is so very steep that the coal must be lumped at the foot of the slope into a gunboat or skip, a shaft is more cheaply OPENING A MINE 565 In general, the cost of production through the three types of opening is in the same relative order as the cost of making openings; namely, drift, slope, and shaft, although, in the case of highly inclined slopes, the order will be, drift, shaft, and slope. LOCATION OF SURFACE PLANT While every endeavor should be made to locate the mine opening and screening plant so that each may be operated with the greatest efficiency and economy, this is not always possible. Usually, the surface plant must be located to meet certain natural, business, or financial conditions, and the loca- tion of the mine opening is subordinated to the absolute necessity of prepar- ing the coal in such a way that it is marketable. When locating the surface plant the following points have to be considered: Grades. The track grade should be such that the railroad cars will drop by gravity from one end of the siding to the other. Opinions differ as to the most desirable grades, but 1.5 to 2% from the end of the tail-track to the tipple is ample for the empties; and for loading under the tipple and thence to the end of the loaded track, 1.25% gives excellent results. Sometimes grades of 3% and more are met above a tipple, but such slopes are very dangerous, owing to the liability of a string of empties running down into the cars being loaded. When the grades are so flat that the cars will not run except when pinch bars are used, it will prove profitable to install some kind of car haul or car-spotting device operated by steam power. Length and Number of Sidings. The length of the sidings necessary for the storage of empty and loaded railroad cars will depend on the daily output of the mine and the number of sizes of coal shipped. The output of the mine depends on the ability of the company to sell the coal at a profit, and this, in a great measure, hinges on the quality of the product. A high-grade fuel, even at a high price, is more salable and is in steadier demand than a poor one. There must be as much storage room for loaded cars below the tipple as there is for the storage of empty cars above it. If the coal is loaded in steel hoppers of 100,000 Ib. (50 T.) capacity, averaging 40 ft. in length there will be required for each 1,000 T. of daily capacity (1 ,000 -i- 50) X 40 = 800 ft. of siding. To allow for switches and for cars of less capacity, it is better to assume 1,000 ft. of siding for each 1,000 T. of daily output. For a single-track tipple, that is, one under which there is but one loading track and hence shipping mine-run coal only, there will thus be required 2,000 ft. of siding for each 1,000 T. of output. In the case of two- and three-track tipples (those load- ing two or three sizes of coal) if there is 2,000 ft. from the point of switch on the main line above the tipple to the corresponding point below it, there will be car-storage room for more than 1,000 T. capacity. This is because the second loading track will have, say, 1,500 ft., and the third, say, 1,000 ft. of available storage room, half above and half below the tipple. Owing to uncertainties and irregularities in train service, it is highly advisable to provide storage room for 2 da. car supply. The width of bottom land required for the siding depends on the number of sizes of coal shipped. It is possible, but unusual, to ship but one size, that is, mine run or the unscreened output as mined. If the supply train pushes the empties above the tipple, they may be dropped down and loaded upon the same track. This will require about 16 ft. in width^for the roadbed and ditches. Commonly, the empties are placed by the switch'engine at the upper end of the mine branch railroad (or are dropped on the main line if the mine is situated thereon), and pass by gravity on to the mine siding or loading track, and down it to the tipple. The two tracks are commonly laid with their center lines 13 ft. apart, which requires a grade from 26 to 28 ft. wide, depending on the size of the side ditches. At the tipple, and for a few hundred feet above and below it where the cars are being handled during loading, the tracks should be laid with not less than 15 ft. between center lines ; and if fast passenger traffic is passing on the main line, this distance should be 18 to 20 ft., unless a high fence is built between the mine and railroad tracks. This will require a bottom width of from 28 to 35 ft. For each additional size of coal shipped one track and 15 ft. of width should be allowed. Thus, if three sizes are made and the supply and first loading track require 30 ft. of width, there will be needed a total of 30+ 15+ 15 = 60 ft. for the three loading and one supply track. While this width may be reduced in a tipple of steel construction, which spans the tracks and does not require bents between them, it is not advisable to reduce the distance between the supply and first loading tracks. 566 OPENING A MINE Mining Plant. The space required for the mining plant, including in that term the tipple, boiler, and power house, car and repair shops, stable, sup- ply house, fan, etc., will vary from a few hundred square feet at a small mine to several acres at a large one. The tipple must be located with respect to the tracks as explained. The fan is always and the car and repair shops and the stable are commonly placed near the mine mouth. The supply house is better placed near the tracks for ease in unloading supplies. If electric power is used and the boiler and power plant are placed near the tipple, cheap slack may be used for fuel, and the necessary power for running the fan, shop machinery, haulage motors, etc., may be cheaply conveyed to the mine at any reasonable distance. If compressed air is used for coal cutting and haulage, the air com- pressor may be placed at the mine mouth and operated by electricity generated at a distance. If room for the boiler and power plant is not to be had at the tipple, they must be located near the mine mouth, must use mine-run coal for fuel, and the power for operating the machinery must be transmitted to the tipple. For ease in supervision, the various units of the plant should be near to one another. Mining Village. As it is easier to hold and secure men if their homes are near their work, it is advisable to place the mining town (village, camp, or settlement) near the mine mouth, as this location will suit practically all the workers except, perhaps, the tipple hands. The space required for the town varies according to the number of men required to produce the desired tonnage, and this will depend on the thickness of the seam, its relative hard- ness, use or non-use of coal-cutting machinery, etc. Probably it is a fair esti- mate to assume that housing must be provided for from 150 to 200 families for each 1,000 T. of daily output. In addition, space must be provided for a store, a schoolhouse, several churches, a hall for assemblies, etc. It is now cus- tomary to provide playgrounds for the children and baseball fields and swim- ming pools, etc., for the men. Each house should be placed on a lot 50X 150 ft., that there may be room for a kitchen garden in the rear. If i A. can be given each house it is better, and the saving in insurance by having the houses farther apart is an item of importance. Two hundred houses, each on a lot 50 X 150 ft., can be built on 50 A., assuming the streets and alleys to take half as much space as the building lots. To the 50 A. must be added from 10 to 25 A. for stores, churches, schools, playgrounds, etc. Space for the village is easily obtainable in level country, but in mountainous districts the houses are too commonly perched along the hillsides in an unsightly fashion. In this case, it is advisable to secure the services of a competent landscape architect to secure the best and most artistic arrangement of the houses with respect to the irregularities of the surface. It is greater economy to pump water, haul sup- plies, etc., to a well-situated town, than to consider only the first cost and place the town in an undesirable location near a stream or the railroad tracks. Coke Ovens. If the coal, either as mine run or as slack, is coked on the property, more room is required than if it is all shipped to market, except in the unusual case where there are four or five loading tracks under the tipple. The space required for the ovens will depend on the tonnage of coke desired, whether the ovens are built in bank (single row) or in block (double row placed back to back) , and on the width of yard required in front of the ovens to store the coke before it is loaded into cars. A beehive oven may be counted upon to yield an average of 2 to 2.5 T. of coke daily, depending on the size of the oven, kind of coal charged, etc. An output of 500 T. per day will, therefore, require 200 to 250 ovens. The distance apart, center to center, of the ovens will be equal to the diameter of the oven plus twice the thickness of the lining brick, or 2X9 = 18 in., plus from 4 to 6 in. between ovens in which clay is tamped. The spacing for ovens 12 ft. 6 in. in inside diameter (a common size) will thence be 12 ft. 6 in. + l ft. 6 in. + (say) 6 in. = 14 ft. 6 in. Allowing 5 ft. for the two end walls, the 200 to 250 ovens required for an output of 500 T. will be either 200X14.5+5 = 2,905 ft. or 250X14.5+5 = 3,625 ft. if built in bank, and one-half these lengths if built in block. The capacity of the rail- road cars into which coke is loaded varies greatly. It is difficult to get the full 30 T. into box cars of 60,000 Ib. capacity, but special coke racks, as they are called, will hold 50 T. Thus it will require ten to twenty cars, depending on their kind, to hold the assumed 500 T. of coke. If 750 ft. of clear trackage, or, say, 1,000 ft. to allow for switches, clearance, etc., is allowed both above and below the ovens, there will be ample room to hold the smallest cars used in the coke business. Thus, including the storage tracks, a bank of 200 to 250 ovens will be, say, 4,900 to 5,600 ft. long. If built in block about 1,000 ft. in total length will be saved. OPENING A MINE 567 The 12.5-ft. bank oven has a width of practically 16 ft. from the side hill against which it is built to the front, or mortar wall. The width of the coke yard in front of the ovens varies from as little as 10 ft., in cases where the coke is loaded out promptly, to as much as 30 ft. where, owing to uncertain market conditions, the coke must be piled on the yards pending sale. Further, there must be added, say, 14 ft. for the track upon which the cars are loaded. Hence, a row of bank ovens, exclusive of the space required for the supply track, will have a width of from 16+10+14 = 40 ft. to 16+30+14 = 60 ft. The same sized oven arranged in block will require a width of about 33 ft. from the face of one front wall to the other. The two yards will vary between 2X10 = 20 ft. and 2X30 = 60 ft. in width, and the two loading tracks will require 2 X 14 = 28 ft. Thus, a block of beehive ovens of standard size will be 81 to 121 ft. wide, exclusive of the supply track. It is well to have the tipple or coal bins at the upper end of the ovens, particularly if the grade is steep, so that the charging larry may run or may be assisted in running by gravity. This is not so important if mechanical haulage is used. LOCATION OF MINE OPENING In level countries, it is almost always possible to so locate the mine with respect to the surface plant, that both mining and outside costs are a minimum. In hilly countries, however, the site of the surface plant is determined by the conditions just discussed, and the place for the mine opening may have to be decided by striking a balance between an increased or decreased cost of pro- duction on the one hand and a decreased or increased capital charge (interest and sinking fund) on the other. When locating the mine opening, the following points should be consid- ered: The opening should be at the lowest point of the seam; that gravity may assist both the underground haulage and drainage; haulage is almost always cheaper underground than on the surface and particularly so where the winters are severe and the fall and spring wet; the mine opening should be as near as possible to the tipple, as the concentration of the plant at one point tends to efficient management, and objectionable surface haulage is avoided. Flat Seams. A flat seam is commonly understood to be one in which the dip does not exceed 50 to 150 ft. to the mile, or, say, 1 to 3%; in all cases such a seam should be opened at the tipple by the necessary drift or shaft. It is desirable to have the dip of the seam in favor of the haulage, but if it is not, the more advantageous location of the opening and the saving in surface haulage more than offsets the small increased cost for power in hauling up such slight grades. If the seam outcrops, an endeavor should be made to open it at tipple height. By tipple height is meant the distance between the rail on which the mine cars stand on the tipple and the rail on which the railroad cars are loaded. This distance varies according to the number of sizes of coal shipped. If mine-run coal only is loaded, this height need not exceed 16 to 18 ft. If three, four, or more sizes are loaded the height will be 30 or 32 ft., or even more, in order that the proper pitch may be given the screens over which the coal is sized. For modern tipples, a fair height is 32 ft. It will be understood that the outcrop of the seam is assumed to be at some elevation above the tipple Klatform in order that gravity may assist the movement of the loaded mine cars rom the drift mouth to the dump. This elevation will be at the rate of 1 to 1.5 ft. per 100 ft. of distance. Thus, a drift mouth 35 ft. above the railroad and 300 ft. from the dump will afford a tipple height of 35 (300 X .01) =32 ft. if the down-grade from the mine is 1%. If the coal is not shipped but is coked at the plant, the mine cars may be run from an opening 60 to 75 ft. above the valley directly to bins into which they are dumped, the coal being drawn out below into larries and conveyed to the ovens. If the coal outcrops at more than tipple height, say, at an elevation of 100 or 200 ft., or more, it is commonly lowered on a self-acting or gravity incline. In other cases, the coal is dumped at the mine mouth into a retarding conveyer and carried in a continuous stream to the tipple, or the loaded cars are dropped to the tipple by a chain haul. In the Pocahontas region of West Virginia, in order to provide storage room for coal that the mine may be kept in operation while waiting for railroad cars to load the output, as well as to secure height for the slack bins, which are built in as an integral part of the tipple, it is customary to make the tipple height 60 ft. or more, even in those cases where the mine cars are dropped down on a self- acting incline. This permits of a very long chute in which may be stored enough coal to fill three, four, or even more railroad cars. 568 OPENING A MINE Seams of Moderate Dip. Where the pitch of the seam does not exceed, say 30 if the opening can be placed at the tipple, it is probably the better plan to open the property by a slope driven directly down the dip. The seam may then be developed by a series of levels driven both to the right and left on grades favorable to haulage, and the mine cars may be run directly from these levels to and up the slope. If a seam of this pitch is opened by a shaft, it will be necessary to lower all the coal produced on each level to the mam level driven from the shaft bottom. While this lowering is commonly done on self- acting inclines at no expense for power, the machinery and track are costly to maintain and there must be several attendants for each incline. If the seam lays in the form of a syncline, whether it is better opened by one or more slopes driven down from the outcrop or by a shaft tapping the basin at its lowest point should be made the subject of a careful calculation by these methods. Seams of High Dip. Where the dip of the seam is so great that the coal must be dumped into gunboats, much fine coal is made through this extra handling While this is not objectionable where the entire output is coked or even in those cases where the slack alone is so treated, it is a source of loss at those mines where a large percentage of lump coal is desirable. In the latter case the cost of production is less and the coal will reach the surface in better shape if the seam is opened from a vertical shaft by rock tunnels driven there- from at regular intervals, as the underground haulage is less and the mine cars are loaded directly on to the shaft cages. As before, the best method for open- ing is to be decided after striking a balance between increased capital account and decreased cost of production and higher selling price because of the larger percentage of lump coal. Method of Working. As the system ad9pted for actually extracting the coal may have some effect upon the location and method of opening the mine, the section entitled Method of Working should be consulted in connection herewith. DRIFTS The size of a drift depends on the output desired, the size of the mine cars to be used, the character of the haulage, the thickness and character of the coal seam, and the character of the top and bottom rock. The height of the drift should not exceed the thickness of the seam, unless absolutely necessary, in order to avoid the expense of brushing (taking down) the roof or lifting (taking up) the floor. There should be at least 6 ft., and better, 6 ft. 6 in., from the top of the track tie to the roof or to the bottom of the timbers used for supporting the roof, so that the men who are employed at the mine mouth in handling the cars can walk without stooping. The width of the drift depends on the purpose for which it is employed. If used solely for a manway, a width of 6 ft. is ample. If used solely as an intake airway, the drift should be as wide as economically possible, in order to reduce the friction and the velocity of the air and the power required to move it. Common widths for intake airways are 8 and 10 ft. When the drift is used for haulage, about the least width that can be used when any allowance is made for the safe passage of men is 8 ft., and 10 ft. is much better in view of the fact that the average haulageway is also an airway in which the mine cars form a serious obstruction to the ventilation, even if the opening is of good size. When the drifts are used for haulage, it is a question whether the empty and loaded trips should run upon parallel tracks or whether each should have its separate opening. A two-track opening will have to be 16 to 20 ft. in width, and if the roof is at all poor the cost of timbering will be excessive. For this reason, and to prevent accidents to the employes from trips passing in opposite directions, many operators prefer distinct openings for the in-going and out- going traffic. In any case, posts (props) are to be avoided between tracks. The grade of a drift is determined by the dip of the seam, but the perfect grade is one on which the pull required to return the empty car to the face is exactly equal to that needed to bring out the loaded car. A grade of from 1 to 1.5% in favor of the loads gives excellent results, but less will do if the track is well kept up and the car wheels are provided with roller or ball bearings to reduce friction. A gutter or ditch is commonly dug along one rib, and is lined with tile or concrete or has a wooden trough laid in it if the bottom is soft and apt to erode. If the drift is being driven down hill, the water can be siphoned out for some time, after which a small steam, compressed-air, or electric pump must be used for the purpose. OPENING A MINE 569 In beginning a drift, an open cut is first started in the hillside. Its width at the face should be somewhat wider than the drift itself, and the two wings, or side walls, should diverge outwards so that the floor plan has somewhat the shape of a truncated V. This open cut should be continued until rock firm enough to be supported by timber is encountered, when a substantial set of timbers should be placed. These may be replaced after the drift is sufficiently advanced by steel beams or by masonry or concrete. When the coal is reached, ordinary mining operations begin. In order to prevent the hillside from washing into the cut and blocking the tracks at the drift mouth, the loose material above the opening as well as that forming the roof and sides is frequently held in place by masonry or concrete walls, arches, etc. Some of the forms employed are shown in the accompany- ing illustration. TUNNELS TUNNELS THROUGH LOOSE GROUND Unless the outcrop of the seam is plainly exposed, it is well to put down a number of churn-drill holes along the supposed place of outcrop and at an eleva- tion above that of the roof of the coal. These holes will determine the char- acter of the covering immediately over the seam. If the roof rock is found in place but a short distance back of the toe of the crop, the drift.may be begun by an open cut as just explained. If, however, the outcrop is covered with a layer of wash or drift, 25 or 50 ft., or more, in thickness, it is not generally possible (owing to the running of the sides, etc.) to proceed with an open cut. Instead, some one of the methods for tunneling through loose ground must be employed. These methods have been very completely developed in connec- tion with railroad and underwater tunnels. Among the numerous processes are forepoling, wedging, the pneumatic process, the freezing process, and the use of metallic shields; the last three are described under the' heading Shafts. Forepoling. Forepoling is used when driving through loose ground both at the outcrop of the seam, and underground where the coal seam is replaced by the clay, sand, and gravel of an old river bed. The process consists in driving sharpened pieces of narrow plank, or lagging, into the roof at a very slight pitch. The lagging rests on the collar of one timber set and is held firmly by having its end underneath the next timber toward the outside. 570 OPENING A MINE In the cut, a are the posts of sets of timbers, b the caps, and e the top bridg- ing. The front ends of the spiles g from any given set rest on the bridging of the next advanced set, and the spiles for advancing the work are driven between the bridging and the set, as shown. To force the spiles into the ground, so as to provide room for the placing of the next set, tail-pieces * are placed behind the back end of the spiles as they are being driven. After the spiles have been driven forwards the desired amount, another set is p]acedf the tail-pieces knocked out, and the front end of the spiles allowed to settle against the bridging of a new set. Where the face is composed of extremely bad material, it may be necessary to hold it in place with breast boards k held in place by props I that rest against the forward timber set. In a similar manner the side lagging h is placed in position. When breast boards are used, it is generally necessary to employ foot and collar braces between the sets, so as to transfer the pressure of the breast back through several sets. To start the forepoling at the mouth of the drift, several sets of timbers are set up and long lagging driven over them into the earth beyond. By bal- ancing the pressure of the earth on the points of the lagging with a weight of stone or timber on the outside end, they are held up and enough earth removed to allow another set being placed to support^the lagging nearer the tunnel face. While practicable in rather loose ground, this method is not available in mate- rial containing boulders, and is dangerous when used in quicksand. Wedging. It has sometimes been possible to drive through quicksand by using, in combination with forepoling, a number of wedges as shown in the accompanying illustration. Here, a are the posts of regular timber sets; b, the side planking; c, the spiling driven, as in forepoling, to support the top; d, the wedges; e, the tailing pieces; /, the floor; g, the bridging pieces; and h, the cap pieces. The set of timber shown below e is only placed temporarily, and is removed after the spile c is driven forwards. The wedges d are driven into the face by means of a ram made of a piece of timber swung from the roof. They simply crowd the material away from in front of the excavation; if the pressure becomes so great that they can be driven no farther, a few auger holes are bored into the face to relieve the pres- sure by allowing some of the material to flow into the drift. Wedges are OPENING A MINE 571 driven into the floor with a mallet as fast as those in the face advance, and are ultimately covered with a plank floor. TUNNELS THROUGH ROCK Tunnels through rock, commonly called rock tunnels,- are used in coal- mining operations to open a steeply pitching seam that extends upwards in the hills a considerable distance above drainage, by driving across the measures to the coal from some convenient elevation near the surface plant. They are also much used in mines where the strata are contorted, as in the anthra- cite regions of Pennsylvania, to connect two pitching and parallel seams, and to drive through anticlines or synclines in those cases where following the con- tour of the seam would result in the gangway being either too crooked or too steep for successful haulage. The conditions governing the location, size, etc., of rock tunnels used to develop a property are the same as in the case of drifts. If the surface is firm , the tunnel may be started by an open cut; if it is not, forepoling or wedging must be resorted to. Underground tunnels, used to connect adjacent seams, etc., are usually made as small as is consistent with safety as they are used mainly for haulage. Arrangement of Drill Holes. In driving rock tunnels, the chief item of cost, under ordinary circumstances, is that of drilling. Where machine drills are used, there will be more or less time consumed in shifting machines, for which reason it is deemed advisable, wherever headings are large enough, to use two machines and if possible on one column or bar. This is frequently also the case in shaft sinking. The machines should be so placed that the holes may be drilled methodically, so as to economize in powder and time. In tunnel driving and in shaft sinking, there is always one free face, and in order to obtain two free faces it is necessary to first take out a cone or wedge of rock from the center or side of the heading. Holes put in for this purpose are termed key holes, or cut holes, and are fired simultaneously, in order to obtain the best effect of the powder and to save time. In making key holes, the size of the heading and the hardness of the rock are to be considered. In soft rock, key holes in the bottom may be the best. In harder rock, the key holes may be arranged in circular form to take out a cone. The outer holes are then arranged more or less concentrically with the center cut holes, or more frequently the key holes are arranged in straight lines from top to bottom of the face so as to take out a wedge-shaped center cut. _ The enlarging holes are similarly arranged in straight lines parallel to the lines of key holes. American and European Practice. -It is customary in some European countries to place the breaking-in holes so that they will not meet, in order 572 OPENING A MINE that there may be a wide end to the cavity broken out by them; American practice however, is to make them meet so that the increased quantity of powder that may be inserted will have more effect. European practice is gen- erally to use short holes; that is, one-half the width of the heading, while Amer- ican practice is to make the holes about as deep as the heading is high. While the two systems call for about the same number of feet of drill hole, there must necessarily be considerable saving in time where drills are not changed as often as is required in European practice. The American system is probably the better where labor is expensive, since it permits of quicker advance and keeps the shifts up to their work in better shape. It requires, however, more explosive, and is therefore best adapted for countries where explosives are cheaper than labor. Conical Center Cut. Fig. 1 (a) shows a rock heading 6 ft. by 7 ft. in medium-hard homogeneous rock. The key holes 1 are put in at an angle so that the bottom of the holes will meet at a depth of about 6 ft. from the face; view (b) shows a section of (a). Where drill holes meet in this manner, they form a chamber in which the powder can be placed in larger quantities and be more effective than in single drill holes. The direction of the second rows of holes is shown at 2, and the third row at 3. The holes are all drilled in one shift, and the blasting done and the broken rock removed by the following shift, It is customary to charge and blast the holes by rounds, 1 being first fired. f\ y 3 3 3 9 2 :,3 1 3^, jr ^o c _, J y ? J 2 3^ = 444 4 *? n fl y FIG. 2 and as soon as rock is cleared from this the enlarging holes & may be charged. It is sometimes customary to fire holes 2 and 3 together, but it is better to fire 2 and remove the dirt, and lastly S, as that gives a larger free surface to work on. There must be a wait, after each round is fired, for the air to change, but with an air hose the foul air can be driven out quickly, and while the rock is being removed the next round may be charged. The number 8 round is known as the squaring-up round, and while the holes are placed a short dis- tance from the roof and floor they are kept, as nearly as is possible, parallel with the side walls. That they are not put in exactly horizontal is due to the inability of the drill runner to place the machine nearer the walls. The num- ber and position of the drill holes for enlarging will depend on the size of the heading and the explosive used. In some cases, the bottom holes S are fired after the upper holes S, as by that operation the debris is moved forwards making the work of the shovelers easier. Fig. 2 (a) and (6) shows another arrangement where the rock is hard. The key holes 1 m this case are four in number and outside of them are four enlarg- ing holes 2. It might be possible to load and fire holes S and 4 together, but as the latter are in tension and the number S holes are assisted somewhat by- gravity, better results will probably be obtained by firing number 4 holes last. OPENING A MINE 573 It is to be understood that what has been stated is not always the proper way to place holes; much depends on the force of the explosive, the hard- ness of the rock, and the evenness of its texture. The miner must be guided largely by experience and common sense, in finding exactly the best position. To drill extra hand holes for squaring up a heading is unsatisfactory and expensive, conse- quently, the key holes that furnish two free faces are the particular ones to be watched. Key holes should be placed as far apart as experiments show it to be necessary to give the best results, and when that distance has been found, it should not be varied. The Billy White Cut. Three holes 1, 2, and 3, Fig. 3, are drilled straight into the breast, exactly in a line with one another, at a distance of 5 in., center to center, thus making the dis- tance over all 12 in., assuming the | holes are each 2 in. in diameter. An- ' _, other hole 4 is drilled 7 in. to the right * IG - 8 of the first three holes and in a horizontal line with hole 2. Hole 5 is drilled 12 in. to the left of hole 2 and in the same line as hole 4. These five holes complete the drilling of the cut. 5ust enough to hold water. FIG. 4 (d) All are put in horizontally or looking down 574 OPENING A MINE The success of this cut lies mainly in drilling the holes in planes with one another and in shooting them in the proper rotation. Four of them are loaded in the usual manner, care being taken to cut the several fuses of slightly vari- able length so that the holes will go off in the following order; viz., 1, 3, 4, and 5. Hole 2 is drilled merely to provide space for hole 1 to break to, and is never loaded. Each shot creates more clear face for the fol- lowing shot. After holes 1 and 8 have gone, the chamber is about 12 in. vertically by 5 in. horizontally and somewhat oval in. section. After all the holes have been shot, there is produced a chamber about 12 in. by 21 in., as shown in the illustration. The cut breaks as big at the bottom as at the collar, and to a depth of at least 6 ft. The full bore of the tunnel is obtained by the usual placing of holes that will break to this initial cut. Square-Cut Drilling and Blasting. A center cut is taken out the full height of the face and all subsequent holes are drilled in lines parallel T, _ with the side of the heading. Fig. 4 (a), (b), (c), and (d) illustrates the square-cut method driven according to the European practice in blasting; that is, the holes are not more than one-half the width of the heading in depth. View (a) shows the face of the heading; (b) and (c) are horizontal sections, and (d) is a vertical section. Two or four drills can be used to advantage in drilling the holes for the square-cut system. With strong hard rock, the diameter of the holes will be about If in. at the bottom, but the four holes 1, 2, 3, 4 will be somewhat shal- lower than the others. It will also be noticed that there are only three upwardly inclined or dry holes to be bored in this arrangement, as compared with four in the center-cut systems, Figs. 1 and 2. As the drill holes are always slightly conical (because each succeeding drill is of smaller diameter than the preceding) , the four shallower holes will be nearly, if not quite, li in. in diameter at the bottom. The entering wedge, Fig. 4 (b), is best removed in two stages: First, the part e g h by the breaking-in shots 1, 2, 8, and 4, and then the part e f h by the breaking-in shots 5, 6, 7, and 8. The order of firing the shots is as fol- lows: First volley, 1, 2,8, and 4, simultaneously; second volley, 5, 6, 7, and 8, simultaneously: third volley, 9, 10, 11, and 12, either simultaneously or consecutively; fourth volley, 18 t 14, 15, and 16, either simultaneously or con- secutively; fifth volley, 17, 18, 19, 20, 21, and 22, either simultaneously or consecutively. The effect is practically the same whether the enlarging shot holes are fired simultaneously or consecutively, on account of the fact that they are top far apart to assist each other, but to save time simultaneous firing is advisable. Side Cut in Heading. Some- times there is a natural parting at Y/ one side of the head- ' ing, as when the V heading is following '/ a vein of ore, or a '/ slip in the rock. In y such a case, the side cut offers very '/ important adyan y tages and especially '/ when only one rock drill is employed ? S'ofSMeS to make an advance of 3 ft. 6 in. in a heading by means of a side cut. The order of firing would be as follows: First volley, 1 and 2, simultaneously; second volley, 3, 4, and 5, consecu- tively; third volley, 6, 7, and 8, consecutively; fourth volley, 9, 10, and 11, consecutively. 40 OA so OB CO oc DO OD o E FIG. 6 OPENING A MINE 575 Special Arrangement for Throwing Broken Rock from Face. Of course, no general rules can be laid down for drilling holes under all circumstances, as the rock may vary from point to point in the same drift or heading, and the seams or joints will always have an effect on the results. Fig. 6 illustrates a set of holes drilled in the face of a heading, which brings out another princi- ple. In this case, the holes are fared in the order of their numbers, the holes E being fired last. It will be noticed that there has been an extra hole placed at the bottom, and these bottom holes are sometimes overcharged in order that the last shot may have a tendency to throw the broken rock away from the face. If the order had been reversed, and the upper shots fired last, the broken rock would be piled against the face of the heading in the very place where the drill would have to be set up for the next operation, and much valua- ble time would be lost in throwing back the broken material before the machine could be set up. SLOPES A slope resembles a tunnel, a drift, or a shaft, depending on its inclination. A flat slope is treated, -as to its size, method of driving, timbering, etc., essen- tially as a drift or tunnel, while a steep slope is treated like a shaft. Blasting in a slope is more difficult than in either a shaft or a tunnel, as the rock is said to bind, owing to the inclination of the strata; and, in general, it may be said that more holes and more powder are required for a slope than for either a tunnel or a shaft of equal size. The amount of increase in the width of the slope pillars as the slope descends depends on the degree of pitch of the slope, which determines the thickness of cover above the slope. The removal of the material excavated from a slope is more difficult than in drifting or tunneling, and this difficulty increases with the inclination of the slope. When starting a steep slope, as when starting a shaft, the material is removed by the use of a windlass for drawing the car up the slope, or a small portable hoisting engine may be set up when the slope has been sunk but a few yards. The drainage of a slope is accomplished by pumps located at or near the foot, small sinking pumps placed on trucks being generally used. In order not to be obliged to move a large pump too often while sinking, inspirators, which are easily moved as the work advances, are sometimes used at the slope bottom to throw the water up to the pump station. The timbering of a slope differs from that of a drift or tunnel in the man- ner of setting the posts, which, in a slope, are underset or made to lean up the pitch from the normal position in the seam, or from a position perpendicular to the plane of stratification. The amount the post is underset and the man- ner of undersetting vary with the inclination of the seam. Safety Appliances. The necessity of safety appliances increases with the inclination of the slope. Refuge, or shelter, holes for the safety of the men engaged in the slope should be made in the sides; in some states, they are required by law, owing to the liability to accident to men by being caught and squeezed between the rib and a trip of cars, or by the breaking of the hoisting rope or car couplings, or the possibility of cars descending the incline before being attached to the rope. Safety blocks are necessary at the knuckle or the head of all inclines, and in some states are required by law. They consist of pieces of heavy timber so arranged as to prevent cars descending the incline before all is ready and the signal given. They may be operated at the knuckle, by the topman, or head- man, or from the engine room. The block is- so arranged, by means of a spring pole, weight, or spring, that the ascending cars will pass it without difficulty, but it will automatically return to its place when the car has passed. At some slopes, safety blocks are arranged at regular intervals along the incline, for the purpose of preventing the descent of the car or cars if the hoisting rope should break. A derailing switch is sometimes employed either instead of or in conjunction with a safety block. This is an automatic spring-pole switch similar to the switch used for turnouts in mine haulage, and permits the ascending cars to pass on the main track, but a descending car will be switched off on a side track. The derailing switch, like the safety block, may be operated from the knuckle or from the engine room, as desired. The safety dog is a heavy trailing bar attached or coupled to the drawbar at the rear of the ascending car or trip of cars, and allowed to drag along the track as the car proceeds up the incline. The lower end, which drags on the *Z jo jaquinjvj IN t>. 5O 1C CO -^ XXX 5 t: 5 O O O t-n co cb to i S 2 8 2 XXX X ' 4" X 6' ooo S 2 3 Us 1 8 OQO 03 - s -< rH '*'* 1-1 *" (N--I o i .^ Si uv. | 8 c > K 's w - SlUS ^OO | f a & i-i TD" O "o tw S" 5 pq 08 O Gilberton, Pa. {Pa. Bituminous 1 Region / Eureka, Utah Park City, Utah Calumet, Mich. Tamarack, Mich. oT 1 "G o Iron Mountain. Mich. Ishpeming, Mich. Eveleth, Minn. Virginia City, Nev. Revenue Mt., Colo. Cripple Creek, Colo. Colorado >> K j.d SS S-I .s& 3^ c I i I IH ' 1 ' fH ' ' Q) es : =< jj S : w : fi iiih O OO Ontario Red Jacket . . Tamarack . . . Anaconda w c3 II PQ c c 1 Salisbury .... Fayal Iron Co Consolidated California 6 >< _c ' " S 11 &. * 4- 37 578 OPENING A MINE ground may be either pointed or split. If the hoisting rope breaks, the weight of the car on the incline forces the dog into the floor, and the cars are either stopped or derailed. SHAFTS INTRODUCTION Form of Shaft. A shaft may be circular, elliptic, polygonal, or rectangular. The first three forms are better adapted to withstand pressure than the rect- angular, but they are more difficult to timber, and there is always a consider- able area of the cross-section that is not available for hoisting. Such shafts are usually lined with brick, masonry, concrete, or metal instead of timber and are preferred in many European countries. The practice of lining shafts with concrete is growing rapidly and many of these have their sides and ends made as arcs of circles, so as to present an arch to the side and end pressures; the approximate section of the shaft is then elliptic. Rectangular shafts are either oblong or square, the former being the usual form for a hoisting shaft, while the latter is often used for a small prospect shaft, or for a second open- ing to be used as an escape shaft or an air-shaft. Rectangular shafts are usually not lined with masonry on account of the danger of the walls bulging from the pressure of the strata behind them, although a number of rect- angular shafts have been lined with concrete; timber of sufficient size is gen- erally used for the lining in these shafts, and when bulging takes place, any of these timbers can be taken out and replaced by others after the trouble has been removed. Compartments. A shaft is usually divided into two or more compartments, either by buntons or cross-timbers placed one above another and spaced from 6 to 8 ft. apart, or by solid partitions formed of 3-in. or 4-in. planking. If there are but two compartments, both of them may be hoistways or one may be a hoistway and the other a pumpway and ladderway. If there are three com- partments, two of them are hoistways, and the third, and smaller, compart- ment, which is at the end of the shaft, is used for a manway and pumpway and for carrying steam or compressed-air pipes or electric wires into the mine. Size of Shafts. The size of a shaft depends on the use for which it is intended and is determined by the hoisting, drainage, and ventilating condi- tions at the given mine. Nothing is saved in sinking a shaft of too small dimensions, for the work of excavation is more easily accomplished in a large shaft, while the serious annoyance and limitations of a small shaft, and the great expense of enlarging a shaft already sunk, warrant a shaft of generous size. A tight shaft is one in which there is but little space between the curb- ing and the edge of the cage. In such a shaft, the cage acts like the piston of an air pump, moving the doors in the mine, and causing a general disarrange- ment of ventilation. In such a shaft, also, a very small amount of ice will interfere with hoisting. Shafts for coal mines vary in size from 5 ft.XlO ft. to 12 ft.X54 ft. inside the timbers. Shafts at metal mines vary in size from 5 ft.X5 ft. to 15 ft.X25 ft. The table on page 576 gives interesting data about some of the leading American shafts. The size of a hoisting shaft is determined by the output of material required, the depth of the shaft, the speed of hoisting, the size of the mine car, and the number of cars hoisted at one time. Width of Shaft. The width of the shaft depends on the size of the car to be hoisted. The length of the box of a mine car is determined by the formula in which /= inside length, in feet; c = capacity, in cubic feet; 6 = average breadth, in feet; d = depth, in feet, including the topping. To the inside length of the car calculated by this formula, must be added the thickness of the end planks, each end being from 1 to 2 in. thick, and the length of the bumpers at each end of the car, from 4 to 10 in., according to the style of car used, in order to obtain the length of car, out to out of bumpers. To this must be added 6 to 8 in. for clearance between each end of the car and OPENING A MINE 579 the cage, and 6 to 9 in. more for clearance between each end of the cage and the shaft timbers, to obtain the width of the shaft in the clear. Cars, for use in coal mines, vary from 4 to 6 ft. in width, from 5 to 10 ft. in length, and from 2 to 5 ft. in height. Their capacities vary from 1,000 to 8,000 Ib. and their weight from 500 to 4,000 Ib. EXAMPLE. Find the width of a shaft required for hoisting an output of 1,200 T. of bituminous coal per day of 8 hr. from a depth of 500 ft.; the seam is 5 ft. 6 in. thick, and has a good roof and floor; the specific gravity of the coal is 1.3. SOLUTION. Allowing 5% for delays, the net time of hoisting is .95 X (8X 60) = 456 min. ; the output is 1 ' 200 4 ^ 2 ' 00 ^s> y . 5.263 Ib. per min. The speed of hoisting in a shaft 500 ft. deep varies from 25 to 40 ft. per sec. Assuming 25 ft. per sec., the time of hoisting one trip is 500^-25 = 20 sec. Assuming 10 sec. for the time of caging and uncaging, the total time for each hoist is 20+ 10 = 30 sec. Then 60 sec. -J- 30 = 2 hoists per min., and if one car is hoisted at a time, the weight of material per hoist is 5,263-^-2 = 2,632 Ib. of coal. The weight of bituminous coal having a specific gravity of 1.3 varies from 45 to 50 Ib. per cu. ft., when broken (loose). For the ordinary mine run, assume 48 Ib. per cu. ft.; then the capacity of a car is 2, 632-7-48 = about 55 cu. ft. Assuming that the depth of coal on the car, including topping, is 30 in. (2J ft.) and the inside width 40 in. (3| ft.), then the inside length is Adding, to the inside length, 4 in. for the ends of the car and 12 in. for bump- ers, the total length of car will be 8 ft. Then adding 3 in. clearance, between each end of the car, and the cage and 9 in. at each end for shaft clearance, the required width of the shaft is 10 ft. in the clear. Length of Shaft. The length of the shaft must ordin- arily be such as to provide for two hoistways, and a pumpway or man way. The width of each hoisting compartment should be such as to give at least 6 in. of clearance between the greatest width of the car, out to out, and the guides. Al- lowance must be made also for the width 9f buntons separating the two hoistways, the thickness of the guides, and the width of buntons separating the hoisting compartment from the pump- way. According to the size and depth of the shaft and the char- acter of the strata, the thickness of the buntons will vary from 4 to 12 in. The size of the guides often employed in hoisting shafts is 4 in.X4 in., and the guides are commonly spiked to the buntons. In Fig. 1, the width of the car is shown as 40 in., out to out, while the clear width between the guides in each hoistway is 4' ft. 10 in., giving a clearance of 9 in. on each side of the car. The size of the guides is 4 in. X 4 in., making the total width of each hoistway 5 ft. 6 in. The buntons shown in the figure are 6 in. wide and the pumpway 5 ft. wide, making the total.length of the shaft, in the clear, 17 ft. The width of the hoistway also depends on the number and size of cars hoisted at one time, and whether two cars are placed side by side on the cage, or one above the other on a double-deck cage. Fig. 2 shows the cross-section of a shaft where two cars are hoisted side by side on the cage. The entire length of the shaft in the clear, including hoist- ways and pumpways, is 28 ft., giving two hoistways each 9 ft. 10 in. in the clear, between guides, and a pumpway 5 ft. in the clear. The guides are each 4 in. 580 OPENING A MINE and the buntons 6 in. wide; the width of the cars is 46 in., giving a clearance of 8 in. on each side, and 10 in. between the cars. This is a very large shaft, FIG. 2 being capable of accommodating an output of between 3,000 and 4,000 T. per da. SINKING TOOLS AND APPLIANCES Buckets. The buckets used for hoisting the material excavated in shaft sinking are usually made of boiler iron or steel, weigh from 150 to 500 Ib. and hold from 2.5 to 14 cu. ft. or more. The bucket C, Fig. 1, is commonly swung between handles or bails b, which are attached to the hoisting rope by a special hook provided with a clip or extra link and pin for securing the hook fastening while the bucket is being dumped; or two hooks with the points facing and closed by a drop link g passing over their necks may be used. In the common form, the bail is attached to a point below the center of gravity of the bucket so that the tendency of the bucket is to turn over and empty itself. These buckets are easily dumped but have been the cause of many fatal accidents through overturning while hoisting men and material. A bucket is often made by sawing off an oil barrel just above the second hoop from the top, and riveting to the lower part substantial eyes for securing the bail. Buckets with drop bottoms are sometimes used instead of the form described, and while a greater speed in re- moving material is claimed for them, they are dangerous on ac- count of premature opening of the bottom and sinkers should not be allowed to ride on them. Bucket Guides. When the shaft is deep, the bucket has a ten- dency to twist or spin. This may be overcome by the use of guides and some form of sinking yoke. The guide ropes, which may be made from old but unkinked hoisting ropes c, Fig. 1, are either coiled on a drum and lowered as the sinking proceeds, or are hung from timbers across the top of the shaft. Large weights are attached to the lower end to keep them steady. The hoisting rope passes through a hole in the center of the rider (monkey, or jockey) d, which is an iron frame consisting of two legs joined together by a cross-bar, and encircling the two rope guides loosely at the four points d. At the bottom of the shaft timbers stop-blocks hold the rider while the bucket goes to the bottom of the shaft, thus keeping the rider and the guide ropes out of the way of the sinkers. As the bucket is hoisted, the rope socket picks up the rider when it is reached. OPENING A MINE 581 In some cases wooden, instead of rope, guides are used and the bucket is provided with a yoke. This consists of two wooden uprights carrying the guide shoes and two crosspieces holding the uprights together. In each crosspiece is a ferrule through which the rope passes, the bottom one being conical to receive the rope socket. At the bottom of the timbering, blocks are bolted to each guide to prevent the yoke passing below the timbers, while the bucket passes down to the bottom of the shaft. In using wooden guides and yokes (crossheads), the former must be parallel and have smooth joints to prevent the yokes from hanging while the bucket continues to descend. Should the yoke stick and subsequently be jarred loose and fall upon the bucket a serious accident may follow. Dumping Buckets. The bucket may be dumped automatically by placing a catch hook so that it engages one side of the bucket rim and tips it as the hoisting is continued, dumping the material either into a car or chute. Dump- ing the bucket while over the shaft is dangerous, as small stones may fall down the shaft through the hole provided for the rope in the shaft covering. It also throws a considerable strain on the head-frame, hoisting gear, and rope; and if an accident occurs to the hoisting rope while dumping, the bucket and its load may fall on the shaft cover with sufficient force to break through and fall to the bottom. A better arrangement is to swing the bucket clear of the shaft by means of a short snatch rope-that hangs from a point in the top of the head- frame and at one side of the shaft opening. The hook is quickly put into the bail of the bucket as it comes up, and when slack is given by the engineer, the bucket is swung clear of the shaft and dumped or transferred to a car. Several buckets are often used for hoisting material, and as soon as the bucket has passed through the shaft opening, a larry or truck running on a broad track that spans the shaft opening is pushed underneath it, the bucket is lowered on to the larry, the hooks are snapped, and an empty bucket attached in its stead. The larry is then moved to one side and the empty bucket low- ered into the shaft. Engines and Boilers. When sinking small and shallow shafts, an ordi- nary contractor's hoist is commonly used in which an upright boiler is mounted on the same bedplate as a small hoisting engine. For larger and deeper shafts the engine and boiler are in separate units. The former is usually placed on a temporary foundation of heavy timbers and should be powerful enough to pick up the bucket at the bottom at any time without getting stuck on the cen- ter or having to run back for slack. The boiler is usually of the locomotive type. In some cases the permanent boiler and hoisting-engine plant are installed at the outset, and used to hoist the material while shaft sinking. Sinking Head Frame. The sinking head-frame is generally designed for temporary use only, though when an air-shaft or escape shaft is supplied with cages or a bucket for hoisting, the sinking tower, or head-frame, may be left in place after the shaft has been sunk. It is usually built of 8"X8" or 10" X 12" pine timbers that are mortised and cross-braced, or tied, with heavy iron rods. Fig. 2 shows an unusual form of frame that was used in sinking one of the largest shafts ever sunk; it was 12 ft. X 54 ft. in cross-section. Sinking frames are sometimes built of 2%"X2?" angle iron; in some cases, these are cheaper than those made of timber, as they are put together with bolts and rivets, which can be easily removed with less damage to the parts than in the case of a timber frame put together with mortise and tenon. Rail- road rails are laid across the shorter dimension of the shaft mouth midway of its length for a larry track. A single sheave from 6 to 8 ft. in diameter rests on the tower, usually at a height of from 20 to 30 ft. above the ground, so that the bucket will hang in the center of the shorter dimension of the shaft. Instead of using a head- frame, a derrick is frequently used, at least until after the shaft has been sunk through the surface wash. In order that the work of sinking may not interfere with the progress of the permanent work about and over the shaft, such as the erection of the main tower, or head-frame, and the building of the foundations for the permanent hoisting engine, buildings, etc., the temporary hoisting engine should be located at one end of the shaft (at the end opposite the man way if possible) . The man- way is divided from the hoisting compartments by a close partition of heavy timber. The buntons separating the two hoistways are put in later, or when the sinking is completed. The head-frame is set on the cross-sills, just inside the main sills, so as not to interfere with the erection of the outer posts of the permanent head-frame. By this arrangement, the hoisting of the excavated 582 OPENING A MINE material may continue uninterruptedly while the permanent head-frame and buildings are being erected. The waste material hoisted out of the shaft is dumped about the shaft frame and about the foundations of the permanent machinery and a level sur- face is thus gradually built up. If the ground slopes away rapidly from the shaft, it may be necessary to build a trestle for the larry track. A smaller car is sometimes placed on a larger truck and run out on a trestle at right angles to the main dumping trestle. Shaft Coverings. In order to prevent material falling into the shaft, the top should be covered with 3-in. or 4-in. plank, excepting the portion that must PIG. 2 be left open for the passage of the hoisting bucket. This opening may be simply covered by the larry, but it is better to have a pair of doors meeting in the middle and closing down flat, or as shown in Fig. 3. In the raised position , they rest on a triangular boxing at each end and may be so arranged that the ascending bucket will open the doors for its own passage, while they are closed by means of weights not shown; or the doors may be opened and closed by the levers shown in the figure. The balance weights should not hang inside the shaft as is sometimes done, for if the ropes break they will drop to the bottom. When the doors are closed, the hoisting rope passes through a small hole cut in the two edges of the doors. OPENING A MINE Ventilation and Lighting. An air-shaft of boards erected over the man- way at the surface serves the double purpose of protecting the manway and ventilating the shaft by means of a * natural air-current. The partition | separating the manway from the ' hoistway should be kept close to the bottom of the shaft. If this does not produce a sufficient cur- rent of air, a steam jet or small blower, such as is used in a black- smith's forge, may be employed. Where rock drills driven by com- pressed air are used in sinking, their exhaust will commonly pro- vide an ample supply of pure air. fir In some cases a fire of wood or coal suspended in a bucket in the shaft, and known as a fire- basket, is used to produce the cir- culation. For general illumination at the shaft bottom, incandescent electric lamps protected by metal baskets, are to be preferred. They do not foul the air like oil lamps and may be drawn up out of the way while blasting. For individual use, portable electric or acetylene lamps are to be preferred to those using oil. SINKING THROUGH FIRM GROUND* Preliminary Operations. Where the seam is flat, the long side of the shaft should be made parallel to the loading tracks so that the chutes may be at right angles thereto. If the seam is inclined, the long side of the shaft should be, as nearly as possible, parallel to the line of dip of the coal; in which case curved loading chutes will be necessary unless the lay of the ground permits the tracks to be shifted into parallelism with the longer side of the shaft. The shaft is staked out by driving eight stakes in line with the ends and sides of the shaft and outside the area likely to be disturbed by the sinking operations as shown in the cut. The lines formed by the side stakes are at a distance apart equal to the \\idth of the shaft, and the distance between the lines joining the end stakes-is equal to the length of the shaft. Cords stretched between the stakes will, at their intersections, determine the four corners 1, 2, S, 4, of the shaft. Shallow trenches are dug on each end line and in them are laid the end- or cross-sills, which extend 6 to 8 ft. outside the shaft line on each side. Similar side or main sills are laid across the end sills and extend 4 or 5 ft. beyond each end line. The sills are of carefully selected 12"X12" or 12"X16" oak. They are fastened together where they cross one another by square boxings \ in. to 2 in. deep, through which a heavy drift pin is passed. This framing is called a shaft template and its inner sides define the dimensions of the shaft in the clear. In order to prevent surface water running into the shaft these sills are fre- quently supported on blocking with clay packed beneath and around them. Sinking Through Earth and Loose Rock. When the material overlying the coal measures is composed of ordinary earth and loose rock free from water, the excavation iuuac lu^ft. iitc iiyuj wcitci, nic GA^CI v a tnjn ^ to solid rock is carried on by means of Q t2 ordinary long-handled shovels. After a depth of 8 or 10 ft. is reached, the earth must be thrown upon a staging whence a i ^ f second gang of shovelers throw it to the surface. The excavation is made larger than the inside dimension by an amount 2 or 3 in. more than the thickness of the lining. Thus, if the final size of the shaft is, say, 10 ft. X 26 ft., and the lining is 1 ft. thick, the ex- treme dimensions of the excavation will be, say, 12 ft. 4 in. X 28 ft. 4 in. * See section on Timbering for methods of supporting excavations. 584 OPENING A MINE Plumb-lines are suspended in each corner of the shaft as a guide for the sinkers. These may be hung from a triangular-shaped piece of plank nailed in the corners of the template or from an iron plate screwed upon the surface thereof. In either case the supporting device is perforated with a small hole to receive the plumb-line, which hangs 4 to 6 in. from the face of the shaft The lining is commonly built up from the bottom as sinking progresses, the space behind being filled in with fine material to distribute the pressure evenly over the lining. In wet ground, the space behind the lining is rammed with clay to prevent the inflow of silt or fine sand between the timbers. The work of sinking and placing the lining is carried on alternately, the lining, except when sinking through rock, being kept close to the bottom, say, within 6 to 8 ft. at the most. Sinking Through Rock. As soon as the strata become hard or firm enough to hold the explosive charge, powder is employed and churn, hand, or machine drills are used, the type of drill depending on the character of the rock. In soft rock, a churn drill is used and a light lifting shot is employed to dislodge the material from its bed. This material is afterwards broken by wedges and hammers or sledges. For this class of work, a slow large-grained powder is required. A quick powder exploded in soft material will find vent by a single FIG. 1 FIG. 2 rupture of the strata without exerting the lifting force on a great mass of mate- rial, as is done when a slower powder is used. If, however, the strata are full of seams and cracks, a small charge of a quick powder is used, since such rock will not confine the explosive force sufficiently to do effective work when a slow powder is used. In hard rock, dynamite is used, and power drills, operated by compressed air or steam and usually mounted on shaft bars, are employed. The general position of the holes and their depth are about the same as described under Tunneling. The first shots in a level floor should be inclined at a fairly sharp angle with the floor, and are usually central in the shaft. These holes are often called sumping hole.s; their purpose is to start the excavation by blowing out a wedge-shaped piece of rock from the center of the floor. The holes are generally arranged in series, or rows, on each side of the center and across the width of the shaft, and- are spaced an equal distance from one another. The general position of these holes is illustrated in Fig. 1, which also shows the position of the shaft bar on which the drills were mounted. The dimensions given are those that were employed in the sinking of a shaft m a white crystalline limestone. In this shaft, at first, only 6-ft. cuts were made, a single series of shots excavating the material to this depth. The depth of cut, however, was afterwards greatly increased by boring the side holes OPENING A MINE 585 deeper, as shown in Fig. 2, until the cuts averaged 11 ft., six successive cuts excavating the shaft a depth of 66 ft. Fig. 3 illustrates the sinking of a 6'X 18' shaft in limestone of varying hard- ness. The position of the shaft bar on which the drills were mounted is shown at a, ci, at, b, b\, bt. The two center rows of holes 1, or the sumping holes, were drilled first, and each hole filled with from five to seven f-lb. sticks of giant powder or dynamite, con- taining 50% of nitroglycerine. The depth of the holes varied from 3$ to 6 ft. Beginning at the center, the successive rows of holes, marked 1, 2, 3, and 4, respectively, on both sides of the shaft, were drilled, charged, and fired in pairs, the material being loaded and hoisted between each operation. The end holes required but mite apiece; m- ^,. used from 50 to 60 vated the material to a depth averaging from 3i to 6 ft. The average quantity of 40% and 50% dynamite used in this material was 12 Ib. per ft. of depth, or 3 Ib. of dynamite per cubic yard of excavation. The sinking was carried on by three shifts of four men each, and the record of the sinking showed a depth of 100 ft. in 30 working da., or an average of 3? ft. per da. Long-Hole, or Continuous-Hole, Method. As in sinking in rock, much time is ordinarily lost in drilling; and as machine drills cannot work close to the sides, ends, or corners of the shaft, the continuous-hole method is some- times used. By this method, a number of diamond-drill holes are put down at definite distances apart, and from 100 to 300 ft. deep, over the area where the shaft is to be sunk. FIG. 3 They are arranged in rows, from 3 to 4 ft. apart, with the outside rows close to the sides and ends of the shaft, so that they will nearly square it up and save much digging and trimming. They are then filled with sand or water, pref- erably the former. The sinkers prepare for the work of blasting by remov- ing 3 to 4 ft. of sand from the holes and filling this space with explosives, which are tamped and fired. Fig. 4 shows how the holes are arranged. The holes marked a are first cleaned and fired to give a loose end to the holes b on the outside, which are next cleaned out and fired. This work is continued until the bottom of the hole drilled by the diamond drill is reached, when another series of long holes is drilled. This method probably originated from one that is sometimes used in the coal fields of the Central Basin. Shafts are sunk about the diamond-drill hole that has been used in prospecting, and from which the casing has been with- drawn, or is drawn as the sinking proceeds. The sinkers charge a section of the hole, using a false bottom, and blow out a center cut. , When shafts are sunk to workings al- * ready opened, a diamond-drill or churn-drill hole is sometimes put down into the open works below, and this hole is kept open during sinking, thereby avoiding all hoisting of water. A long chain is used to clean out the hole when it becomes stopped up. Both this plan and the long-hole plan are apt to cause crooked shafts, on account of the [&__ .& & *__.?*. divergence of the drill hole from the vertical. "FIG 4 The advantages of the long-hole system are that sinkers need not wait while holes are being drilled; and blasting can be done as soon as debris from shots is removed. The method is said to be very much quicker than the ordinary practice of using power drills driven by air or steam, but is more expensive. Timbering is usually not required for securing the sides of the excavation when sinking in hard rock. Cross-buntons to support the cage guides, pipes, * * <* a < 586 OPENING A MINE wires, etc., are set in hitches in the face of the rock, and are spaced 6 or 8 ft. apart. They are carefully lined and placed vertically over each other and then tightly wedged. When sinking through soft shale or loose crumbling rock, a greater amount of timber is needed for securing the sides. The sides are trimmed with the pick; and when the material is dry, a close-fitting lining of 3-in. or 4-in. planking is sufficient, the thickness of the planking increasing with the depth of the excavation. In wet material, 4-in. timber should be used at the surface, 6-in. at 100 ft., and 8-in. at 200 ft. Sinking in Swelling Ground. Clay or marl that swells when brought in contact with air and water is difficult to excavate and support. There is no power that can prevent this swelling; it will burst any timber or break any frame that can be put in. When sinking a shaft or a slope under such condi- tions, the strata should be excavated for a certain depth back of the lining so as to give a good clearance between the formation and the lining all around the shaft. This space should be so arranged that a man can enter it and clear it from time to time as may be required. Drainage should be provided by cutting, in the hard pan or floor underlying such strata, a ditch connected by a pipe with the sump at the foot of the shaft. A good circulation of air should be made to travel around the space thus excavated so as to keep the clay as dry as possible. The method of sinking through such ground does _not differ materially from that used in other loose ground or rock, but the timbering of the exca- vation is of great importance. SINKING THROUGH RUNNING GROUND* Draining the Ground. Where beds of quicksand or loose water-bearing sand or gravel are supposed to occur, the ground should be thoroughly drilled before sinking operations are begun, and in localities where such deposits may be expected there should be kept on hand an ample supply of the materials required during sinking. Timber of different sizes should be framed and ready for instant use, and pumps and piping of the proper kind and capacity should be on hand. Eight or ten pointed pipes, with perforated ends, are sometimes driven into the sand 6 or 8 ft. apart and connected at their upper ends to a suitable pump. In some cases, a few hours' pumping draws off the water and the boiling sand settles and solidifies so that it may be removed with a shovel. Water can sometimes be drained from the soft ground within the area of the shaft into wells or small temporary shafts sunk adjacent to the larger shafts, thus leaving the sand within the shaft area compact and easily removable by shoveling. When the watery sand is thus drained, there is a considerable decrease in volume of the material surrounding the sides of the shaft; the shaft lining is thus frequently robbed of all supporting material for a considerable distance up the shaft and begins to separate and sag, while the shaft may be swung out of line. This decrease in volume, or displacement of the strata, due to the draining off of the water, may be carried to such an extent that the surface of the ground will sink several feet over a large area surrounding the shaft. In removing the water, a large amount of sand is also removed; the effect of its removal is often not appreciated until too late. The sand contained in the water will often cut out the pump linings in a short time, and render the pump useless; but if a layer of straw or other light material is thrown into the shaft, it will form a mesh by which the sand will be largely filtered from the water. The methods to be adopted when sinking through such material are par- ticularly methods of timbering, or supporting, the sides of the excavation; and the excavation must be kept timbered close to the bottom of the shaft. There are, however, certain methods of sinking that are particularly applicable to such ground, as follows: piling, forepoling, the use of shoes, the pneumatic process, and the freezing process. Piling. A bed of quicksand or other soft material lying near the surface is often best treated by piling. If the bed is shallow, it may be sufficient to drive a single set of piles all around the site of the proposed shaft. Where thicker beds of quicksand occur, it may be necessary to drive several series of piles, each successive series being driven inside the former after the material has been excavated to a point near the bottom of the first piles driven. The second set of piles having been driven, the material within these is excavated to a point near the bottom of the piles, and, if necessary, a third set of piles is driven within the second. This method is illustrated in Fig. 1. *See section on Timbering for methods of supporting excavations. OPENING A MINE 587 After driving, the first set of piles a should be strengthened by timber frames or timber sets at their top and half-way of their length, as the material is exca- vated from the space they en- close. It is important that these frames should be set promptly and braced by cross- bun tons; they are supported by punch blocks e. As will appear from the figure, it will be necessary to set the first sets of piles back a sufficient distance from the shaft to allow for the decreased size of the excavation when each series of piles is driven. This dis- tance is easily calculated when the depth of the sand beds is known (and this is given by the bore or drill hole t made beforehand). In some cases, the soil at the surface may be firm for a considerable depth, but under- laid by a flowing bed of quick- sand. In this case, the excava- tion of the overlying soil may FIG. 1 be done in the usual manner, and after this is lined or curbed the piles may be driven from the foot of the excavation in the same manner as from the sur- face. In this system of sinking through watery strata, the permanent shaft lining is built up as soon as the rock is reached. The space between the shaft lining and the piles is then filled with clay, where this can be obtained, or the timbers are backed with a sufficient thickness of cement, and this, in turn, with the material excavated. Forepoling. Fig. 2 shows a method of forepoling for sinking through quicksand, very similar to the method of forepoling described under Tunneling. Strong timber sets j are framed to the sides of the shaft. As each set is put in, it is suspended from the timbers a above by the light strips, or lath, /, while the punch blocks b are set between the frames to hold them apart. Two-inch planks with the ends sharpened are used for the spiles k, and are driven down- wards in an inclined position behind the lower timber set. Before driving the spiles, the tail-pieces c are spiked to the lining just above the lower timber frame; the spiles are then driven as the excavation advances until their tops reach this tail-piece. An- other set of timbers is then placed in position at the floor and tied to the timbers above, and the same operation re- peated, driving the spiles and excavating the material as rapidly as possible. This proc- ess of forepoling may be carried on at any depth below the sur- face where the strength of the timbers will resist the pressure of the sand. Where the sand is thicker and is found at a greater depth below the surface, the spiles are driven in at a flatter angle, che timber frames are placed p ir 2 somewhat closer and no tail- piece is employed, the tops of the spiles bearing against the timber above instead of against the tail-piece. Fig. 3 illustrates the use of breast boards where the bottom has a tendency to rise and fill the shaft and must be planked to keep it down. The material 688 OPENING A MINE is removed a little at a time. A sump is carried ahead of the regular exca- vation by driving short piles and putting in a small frame. Another method of forepoling requires the use of interlocking channel bars, as in Fig. 4. The shaft is started 2 ft. larger each way than the size desired, and sunk in the ordinary manner v l ; to the sand; thus, an 8' XI 6' shaft ;; must be started as 10 ft. X 18 ft. "i The lining forming the sides is i-: composed of alternate channels a ;; and b. The channels a have Z /. bars c riveted to them, which en- Xy gage and interlock the edges of the ';: channels. The channels b have angle irons d riveted to them, thus ;'s forming grooves in which the sides V; of the channels a run. The cor- ners of the shaft lining are made of v three angles e riveted together, as ;$ shown, which interlock with the ,-f side and end channels a by means : ' ; ' of the Z bar riveted to a. Heavier sections can be used, which would make the thickness of the metal about \ in. When sand is reached, these channels are set plumb in a solid frame inside of the shaft lining, and are driven vertically downwards through the sand to the solid material, if possible, before any sand is excavated. No one channel should be driven more than 2 ft. ahead of the rest. A perfect fitting anvil, or clinker, is used to protect the head of the channel bar while driving. Channels 12 ft. long are readily driven their entire length into the sand. The sheathing can be driven to varying depths by feeding in pieces from the top, thus driving the preceding one down, in the same manner that a follower is used when driving piling. The individual members, engaging and interlocking, slide on one another so that one can be driven at a time, and thus afford an opportunity to drive channels all around a boulder, should one be encountered. The channels interlock nearly water- tight, and, by cementing above and below them, the water may practically be shut off. The channels take up about 5 in., while 6 in. should be allowed for timber. The price of this sheathing or lining is about $2.50 per sq. ft., iin. ft. for an 8'X16' shaft. The channels are either left as a per- FIG. 3 or $120 per lin manent lining or they may be drawn after a timber lining has been laid. are cheaper than steel shoes or drums. They FIG. 4 Shoes for Shaft Sinking. The shoe consists of a wooden or metal frame of the same size and shape as the shaft. Attached to its bottom is a beveled steel cutter that will sink easily through soft ground. While the shoe is usually open at both top and bottom, the top is sometimes closed with heavy OPENING A MINE 589 $ Sheer iron Lap Boiler P/ate a/larounct steel plates in order to resist the pressure of the sand from the shaft bottom. The upper part of the shoe is outside the shaft lining from 12 to 16 in., and the lower part is usually divided into compartments by braces. In principle, the plan of sinking by a shoe is similar to the method of tunneling in soft ground with the use of an advance shield, except that shaft shoes in America are usually rectangular in shape, while the shield in tunnel driving is cylin- drical. As the material is excavated from beneath the shoe, the shoe drops by its own weight or on account of pressure ap- clied to its upper surface by weights laid on it or by means of jacks, gener- ally the latter, thus wall- ing back the sand, while the lining is being put in place. Only enough ma- terial is excavated from underneath the shoe and it is moved just far enough ahead to permit the plac- ,, _ ing of one set of timbers at a time; if planks are used for the shaft lining, they are put in flatwise. The shoe should descend uniformly at all points, and should be carefully leveled before the timber is placed. The steel shoe shown in Fig. 5 is made of f-in. steel boiler plate braced as shown, has a height of 30 in. under the shaft timbers, and a sheet-iron lap _ a n ~ 18 in. deep extending outside of the timbers. Fig. 6 shows it in position at the bottom of the shaft, as well as the manner of supporting it and controlling its descent. Four hooks, or claws, are provided, which may be screwed into the lower coup- lings, Fig. 7. To each of these hooks is fastened a strong chain attached to the frame of the shoe; by this means, the down- '; ward progress of the shoe is con- x trolled, and there is less liability of its becoming wedged and thrown out of line. One of the disadvantages of using the shoe is the fact that it is apt to be stopped by boul- ders, clay seams, or other ob- structions, one part remaining stationary while the other goes down, thus throwing the shoe out of level and wedging it so tightly that it cannot be moved, and causing the shaft to be thrown out of line and perhaps abandoned. By means of the chains shown in Fig. 6, this difficulty is partly overcome, FIG. 6 as by their use the shoe can be held stationary until the obstruction is removed. The chain may also be slacked at any time to allow the shoe to move. 590 OPENING A MINE The cross-beams of the shoe frame furnish also a good support for the planks that are used in the shaft lining. As the shoe is lowered 2 in., or the thickness of a plank, the latter is slipped in place and spiked upwards from beneath, 40-penny nails being used for this purpose. The shoe is sometimes forced downwards by the weight of the lining, if this rests directly on top of the shoe instead of hanging from the top of the shaft. The lining is then built from the surface by adding set on set, the increasing weight gradually forcing the shoe through the soft material. Owing to the flowing character of the material being sunk through there is a tendency on the part of the shaft lining to settle and draw apart and for the shaft itself to be thrown out of a vertical line. This is due to the running into the bottom of the shaft of a large amount of the loose material from the sides, or the removal of the water in the sand by pumping or drainage, as explained. To remedy this, the lining is often hung from a strong frame at the surface or at some point in the shaft where a firm foundation can be Fig. 6 illustrates the hanging of the lining from a frame or built-up beam at the surface, by steel rods coupled to each other in lengths of 10 ft., and sup- porting at each coupling a cross-bunton on which rests the intervening lining. The rods may be of any convenient length until the sand is reached, when their length should be about 10 ft. The size of the rods may vary from 1J to 2i in according to the depth from the surface, the size decreasing as the depth from the surface increases. The lower end of each section of the rods is passed through a hole in a cross-bunton b, Fig. 7, and an iron bearing plate, or washer, a is placed over the end of the rod underneath the bunton. A screw coupling c is then fitted to the end of the rod and screwed in place. This coupling fur- nishes the support for the next section of rod below, which is not, however, put in position until the excavation has reached the point where another cross-bunton is required. Until this time, the timbers of the shaft lining are sup- ported by strips of lath nailed to their face, or by being spiked together from underneath when flat planks are used. In some cases, instead of the built-up beam shown in Fig. 6, the rods are supported from ^ a wooden truss fashioned after the style of an p. 7 ordinary highway bridge. In other cases, the rods are supported from heavy railroad rails, steel I beams, or girders. The supporting frame should extend outwards beyond the shaft to solid ground so as not to be affected by shifting sands, and should be strong enough to support the weight of the sinking head-frame and sheaves, if necessary. These frames are commonly built of 12"X12" to 16"X16" white oak. Pneumatic Process. The pneumatic process used for sinking shafts is commonly known as the Triger method after its inventor, and is an adapta- tion of the caisson method used in building bridge piers or driving tunnels through mud, as beneath a river. In this method, a cylinder of cast iron, made by successively adding one ring to another at the surface, is made to gradually sink into the loose ground, either by its own weight, by weights piled on top of the cylinder, or by means of pressure applied through jacks. In order to keep out the water from surrounding strata, compressed air is led into a closed chamber at the bottom of the iron cylinder, the pressure of the air being kept just sufficient to prevent an inflow of water and loose sand. This chamber forms the working space in which the material is excavated; above it, and connected to it by suitable trap doors, is another closed space, known as an air lock. This air lock, by means of trap doors above and below, gives a means of communication between the working chamber and the surface. A person enters it through the upper trap door; after closing this door he allows the compressed air from the working chamber to enter, by means of suitable valves, until the air has reached the same pressure as that in the working chamber or caisson; the lower trap door, which leads to the caisson, is then opened and he descends into the working chamber. In order to leave the caisson, the opposite procedure is adopted. The excavated material can either be removed through the air lock, or it can be blown out through a pipe by means of air pressure after being mixed OPENING A MINE 591 with water. If only a few boulders are found during the sinking, they are car- ried down in the caisson and are hoisted out after solid material has been reached and the roof of the caisson cut away. If many boulders are encoun- tered, they must be blasted and the pieces hoisted out through the air lock. In some cases, the metal casing on top of the caisson forms a sufficient lining for the shaft; in other cases, it is necessary to build a lining of timber or metal in'side of this casing. Freezing Processes. In the freezing process, a sufficient thickness of the fluid material is frozen to form a substantial wall around the shaft so as to per- mit the excavation of the material encased within its area. Surrounding the shaft, a series of holes from 6 to 10 in. in diameter, is bored through the sand bed and cased with ordinary well casing; or if the sand is very fluid the casing may be driven through the sand. These holes if bored from the surface are usually vertical, but if bored from a point in the shaft a few feet above the bed of sand, they are inclined. They are not more than 3 or 4 ft. apart, in order to insure the thorough freezing of the sand between them. Inside these casing tubes, smaller ones, usually about 4 in. in diameter and closed at the bottom, are let down to the solid stratum, and the outer temporary casings withdrawn. The 4-in. tubes are closed at the top with metal cap pieces, and each contains a 1-in. tube that extends almost to the bottom. The 1-in. and the 4-in. tubes are connected at the surface to circular mains, each vertical tube being fitted with a screw-down stop-valve so that it can be cut off from the main. There are two freezing processes distinguished by the character of the freezing medium. The Pcetsch system uses a brine composed of a solution of calcium chloride (or magnesium chloride) passed through a cooling machine on the surface, where its temperature is reduced to about 8 F. below zero. The solution of chloride of calcium is pumped through the smaller tube to the bottom of the hole, and then rises through the larger tube to the surface. In this process, the material is frozen first and hardest at the bottom where the greatest pressure is. Since this freezing mixture is much heavier than water, the pressure inside the pipes is greater than that outside, so that there is a tendency to burst the tube conveying the freezing solution, thus allowing it to escape into the sand outside and rendering it incapable of being frozen. In the Gobert system anhydrous ammonia is sent down the inner tube (which is then usually made of copper) and allowed to vaporize in the tubes, thus freez- ing the ground directly instead of allowing it to cool a mixture that freezes the ground indirectly, as in the Pcetsch process. The ammonia gas is drawn off by a pump and reliquefied by compression and used over again. As the pressure is less inside than outside the tubes, if a leak occurs in the tube any water entering will be immediately frozen and the leak thus stopped. The pipes may be driven well outside of the intended shaft area and a wall of earth frozen around the shaft, the central portion or shaft area being removed before it is frozen. In most cases, however, the ground has to be frozen solid and then blasted as though it were rock. Cementation Process. Cement injection is now replacing the various freezing processes for the sinking of shafts in water-bearing ground. The proc- ess appears to have been developed in the chalky formation of Northwestern France, but is suited for any fissured water-bearing rocks, although not for soft running ground such as quicksand. It consists of a number of bore holes sunk at equal intervals in the form of a ring surrounding the proposed site of the shaft. Cement and water, injected through these bore holes by means of a force pump, find their way into all the cavities and crevices of the ground sur- rounding each hole, in which the cement sets. As the cement from one hole penetrates the rocks surrounding it, that coming from the adjoining hole is encountered and a cemented, water-tight wall is formed around the proposed shaft. In France, the cost of sinking by this process is found to be about one- third that of the Pcetsch system. The sizes of the holes through which the cement is forced vary from as much as 12 in. down to as low as 3 in. The larger holes are commonly sunk with an ordinary oil-well drilling outfit, but the smaller ones are put down with a diamond drill. The pressure under which the cement is forced into the ground varies from 800 to 1,200 Ib. per sq. in. The holes are drilled to a depth of from 10 to 20 ft., and the cement injected. After it has set about 30 hr. the holes are drilled out, and sinking resumed. When solid non-water bear- ing rock is reached, cementation is discontinued. While sinking, the various drill holes are watched for signs of escaping water; if such is noted, cement solu- tion is again injected into the holes. In some cases as an additional precau- tion, holes are drilled horizontally as the various water-bearing horizons are OPENING A MINE encountered, and cement injected. The open spaces behind the permanent shaft lining are also filled with cement in the same way. OTHER METHODS OF SHAFT SINKING The Kind-Chaudron system is applicable only to the sinking of circular shafts, and has been extensively used in Europe for sinking through strata with heavy feeders of water that prevent the use of ordinary methods. The excavation is carried down to water level by the ordinary methods ot sinking, and the shaft is lined to this point with timber or masonry. Boring is then commenced by means of a large trepan sus- pended in the shaft. The diameter of the excavation to water level must be suffi- cient to allow for the thickness of the wall- ing or timbering, so that the latter will not interfere with the use of the trepan for sinking below this level. The excavation is effected in two or more successive opera- tions. The first trepan used cuts a hole in the center of the shaft from 4 to 5 ft. in diameter; this is called the guide pit and is kept at least 35 ft. in advance of the second cut, which is made by enlarging the guide pit by means of a special trepan. During the entire boring, the water is allowed to accumulate in the hole, which often stands full, and the boring is done under- neath the water. The first trepan, or cutting tool, Fig. 1, consists of a horizontal wrought-iron bar T having steel teeth B attached below. The action of the cutting tool is the same as that of a churn drill. The trepan is sus- pended in the shaft by means of heavy iron rods attached to a large walking beam at the surface, and the weight is partly balanced by a counterpoise at the other end of the beam. An engine operates the beam, raising the rod a height varying from 10 to 20 in. and dropping it to the bottom. To avoid the shock caused by a cutting tool of such great weight, a slide bar similar to the jars in the American rope method of drilling is used. The trepan is turned by men who stand on a platform built above the level of the water in the shaft. When making this first cut, the hole is cleared by means of a sheet-iron sand pump about 6 ft. long, which is raised and lowered by the trepan rods. The second cut is an enlargement of the first and is made with a trepan that usually weighs from 36,000 to 50,000 Ib. It is quite similar to the first trepan, being formed of a wrought-iron bar having teeth attached to that portion of its length that exceeds the diameter of the guide pit. It is guided by means of a cradle, or iron bar. that fits closely within the excavation made by the smaller trepan. The teeth on the large trepan are "so set that they cut the FIG. 1 bottom of the annular portion surrounding the guide-bore pit into a sloping surface, so as to allow the fragments and cuttings to roll into the smaller shaft, where they are caught in a sheet-iron bucket previously lowered to the bottom of the guide-bore pit. Sometimes scrapers, which drag around after the trepan and sweep the material down the incline and into the bucket, are provided. The excavation having been made of the required size in two or more successive operations, the shaft is lined with iron tubbing, which is built in sections 4$ or 5 ft. high and added at the top as the whole is lowered from the surface. OPENING A MINE 593 s bored the desired diameter at one operation by To assist in lowering the great weight of the steel tubbing, it is provided with a water-tight bottom in which is a nozzle having a stop-cock by which a sufficient amount of water can be let into the tubbing to sink it gradually. The tubbing is thus floated in the shaft until it finally rests on the solid bed leveled to receiye it. A special moss packing below the tub- bing makes a watertight joint when the water is pumped out. The Lippman system differs from the Kind- Chaudron in that the shaft using the cutting tool shown in Fig. 2. The tools are made and the cutting teeth secured in a manner similar to that employed in the Kind-Chaudron system. ENLARGING AND DEEPENING SHAFTS Enlarging Shafts. Shafts may be enlarged by extending one end or one side of the shaft, for then timbering already in place is made use of, the aline- ment of the shaft is maintained, excavating is done easily, and less readjust- ment of hoisting sheaves, stops, etc., is necessary. In order not to inter- fere with the hoisting of coal, the widening operations are commonly carried on at night. A method used for doing the work is shown in Fig. 1. Cleats a are nailed on the old lining and buntons b placed on them across the shaft; on these is laid a temporary platform on which the men work. The enlarg- ing is begun on the surface and car- ried downwards, a section about 8 ft. high being taken out from each plat- form. The drillers work on the rock bench cd and load the waste directly into cars on the regular ostng cage. The end ef is timbered and ef is inking hoisti red a backed as in sinking a new shaft. The timber joints at the corners g and h are left undisturbed. Each alter- nate side timber is taken out for part of its length and a new timber dove- tailed in between it and the timbers above and below, the parts being joined by a feather-edge joint. The dotted lines show the original posi- tion of the partitions and linings. These cannot be moved if mining operations are being carried on until the widening is completed for the depth of the shaft. If both the length and breadth of the shaft are to be increased, mining operations must be suspended as the shaft will .have to be entirely relined. Shafts have been enlarged and retimbered by filling them to the surface with cinders and ashes. The retimbering or enlarging begins at the p IG -t surface, and the method, while costly, is often cheaper in the end than endeavoring to use one or more sides or ends of the old shaft. Deepening Shafts. First Method. A false bottom of heavy timbers is provided in the sump as a resting place for the cage, and sinking is begun on 38 594 OPENING A MINE the bottom of the sump. When the new seam is reached, a new sump is made, new guides are extended from the bottom upwards to meet the old guides, the false bottom is removed, and the cage ropes spliced, or new ones of sufficient length to allow the cages to hoist from the lower seam substituted for the old ropes. This method is often used where material is being hoisted during the day and sinking done at night. A small sinking cage is slung under the regu- lar cage or a bucket is used instead, the material being hoisted to the old shaft- bottom level and there taken back into the old workings and gobbed. The disadvantages of this method are that all the water from the old sump drains through the false bottom and down on the sinkers at their work, and there is always danger of materials falling down the shaft on the sinkers. Second Method. At a short distance from the shaft bottom and on a pas- sageway that is not much used, a steep slope ab, Fig. 2, or small shaft is sunk, the depth of sinking depending on the amount of rock necessary to be left as a support under the old sump while the deepening proceeds. At the foot of the slope a level heading be is first driven to the opposite face of the shaft; the roof of this heading is strongly timbered by setting the collars in hitches cut in the sides, before the work of excavating the shaft below is commenced. When this is done, the excavation is begun and carried down in exact line with the shaft above, the material being removed by a hoisting bucket, operated by a wind- lass or temporary hoisting engine lo- cated at some point near the head of the slope. The further operation of sinking, timbering, etc., is the same as that previously described. When the sinking is complete and the shaft timbered, the main sump s is drained and the two shafts connected by dri- ving downwards from the bottom of the sump, or upwards from below from a strong temporary staging erected at c. Third Method. Fig. 3 shows the method of deepening a shaft while the upper part is in use, by opening only that portion of the shaft area not un- der the hoistway for a distance of 12 to 15 ft., and then widening it out the entire size of the main shaft. This leaves a roof of rock (pentice) that shields the men. When another lift has been sunk, the pentice is cut away and another started for the next drop. The hoisting is done by an under- ground engine or by a bucket and windlass. The main hoisting engine may be used by setting out one of the cages and FIG. 2 passing the hoisting rope through a hole drilled through the pentice and attach- ing it to the sinking cage. Upraising. Shafts are sometimes driven from the bottom upwards as when two parallel seams are to be worked through the same opening. From the labor standpoint the process is much cheaper, as there is no hoisting to do. The material extracted is generally stowed in the old workings below, but some- times when room is not available it is sent to the surface. Before commencing to drive upwards, a careful survey is made : to establish the four corners of the shaft in the mine immediately under the surface location. Four iron pins are driven in the bottom to mark these corners. If necessary, posts or timber cribs are set to secure the roof around the place before blasting is begun. When the excavation has proceeded upwards 8 or 10 ft. in the roof, the bottom is cleaned up, the pins located, and the shaft tested for alinement by hanging plumb-bobs in each of the four corners. Timbering is then begun by first setting a heavy square frame/, Fig. 4, in the roof, resting on substantial posts ad sills, as shown in the figure. The inside measurements of the frame must correspond to the size of the shaft in the clear when timbered. This frame is exactly located by means of the plumb-bobs hanging over the four points pre- viously established, and is then firmly wedged in place. The timbering of the shaft is built up on this frame after the ordinary manner of shaft timbering. OPENING A MINE 595 The timbering is carried as close to the roof as practicable, and a partition is carried up dividing the shaft into two compartments. This partition may later be used in the opera- tion of the shaft as one i of the permanent par- titions, and should be located accordingly. A heavy bulkhead is now constructed at the bottom of the shaft, and a chute arranged under the larger com- partment h, by which the loose material ex- cavated above and thrown into this com- partment may be drawn and loaded as required. To control the descent of the loose material in this com- partment, a door is arranged at the foot of the chute. The compartment m serves the .double purpose of a manway and air shaft, and for this pur- pose it is divided by a temporary partition. A ladder is constructed in the manway, by which the workmen travel up and down. In the operation of upraising, the workmen ascend the manway by the ladder and stand ""**' on a temporary plat- form, or on the loose material that is allowed to fill the compartment h. The material is drawn from this compartment only as is required to furnish good standing room at the face. In up- raising, the ventilation of the shaft is always more or less difficult, owing to the tendency of the smoke and hot bad air to remain at the top. The air com- partment may be connected, by a box, to the main air-course while the man- way is open to the return, or vice versa; by this means, a fair current of air may be maintained at the top of the shaft or upraise. At times, a small blower is used to blow the air into the face. When compressed air is used to operate the drills, there will be air sufficient for the ventilation of the up- raise without making other provisions. The timbers required must be taken up the manway or the air compartment. When blasting, the manway and air compartments are covered with heavy planks, to avoid the material loosened by the blast falling down the shaft. Of these methods of deepening shafts, those shown in Figs. 2 and 3 are generally employed, because it is FIG. 4 unusual to have a lower seam open in advance of development; a condition that is assumed to exist when the method shown in Fig. 4 is used. 596 OPENING A MINE FIG. 1 SHAFT DRAINAGE AND PUMPING Surface water is kept put of tho- shaft by banking around the shaft sills the clay and other material taken out during sinking. The water pumped or hoisted from the shaft is carried away in tight wooden troughs that lead in the direction in which the surface dips, and extend far enough from the shaft to prevent the water from returning. Water within a comparatively short dis- tance from the surface can be drained from the shaft by sinking a well or small shaft adjacent to the main shaft. During the sinking, a hole, or sump, is excavated at one end or in the center of the shaft some- what in advance of the general work. The water is either bailed out of this hole and hoisted in buckets, or a sinking pump of special form is employed. These pumps may be hung by hooks from the timbering, at any point or simply hung by ropes, and may be hoisted and lowered as desired. Instead of a special sinking pump, a small horizontal pump of ordinary pattern is often set up on a temporary staging, which is moved downwards as the work advances. Either of these pumps is connected with the steam and water pipes in the manway by short lengths of wire-wound rubber hose. Water Rings. To draw away the water made by the shaft, a notch is cut in the rock as shown in Fig. 1, or if the shaft is timbered water rings, or curb rings, are built in the lining as shown in Fig. 2. These catch the water run- ning down the lining and conduct it to the corner of the shaft, from whence^ a pipe leads it to the sump at the bottom 9r to a lodgement or a coffer dam. Coffer Dams. A coffer dam is a section of solid lining designed to dam back water coming from a bed of water-bearing rock. Sufficient material is excavated from the water-bearing bed to allow a good cement backing to be inserted behind the shaft timbers. This excavation should be carried a short distance into the overlying and underlying impervious rock so as to form a water-tight joint. The space behind the timbers is filled with concrete either at the time they are placed or later through an opening left in them. The timber is often made much stronger and heavier at this point. Lodgements, or Basins. Lodgements, or basins, are openings from 6 to 8 ft. high, equal in width to the shaft, and driven, usually, from the end thereof. As they extend from 50 to 60 ft. back from the shaft they hold large quantities of water, which may be pumped thence to the surface instead of from the sump at the shaft bot- tom, thus effecting a large saying in power. They are commonly floored and lined with cement to prevent the water reaching lower levels through cracks in the rock. The mouth of the lodgement is closed with a timber, or concrete, dam, in which an opening large enough to admit a man is left. In the case of basins, no dam is necessary as it is made by excavating the floor of the lodgement to a sufficient depth to hold the water. Sump. The shaft is carried far enough below the cage landing at the bottom to provide a catch basin, or sump, large enough to hold the water draining into it from the shaft and workings during 24 hr. The depth of the sump will be the height to which the suction end of the pump can draw water, say, 25 ft. at sea level. Where the mine _ makes much water, the area of the shaft is not sufficient to * IG - afford the required capacity, and the sump must either be extended at one end or a second sump, draining into the first, must be provided. SLOPE AND SHAFT BOTTOMS SLOPE BOTTOMS At the foot of a slope, or at the landing at any lift, the entry is widened out to accommodate at least two tracks one for the empty and the other for loaded cars. The empty track should be on the upper side of the entry, or that side nearer the floor of the seam, and the loaded track on that side of the entry nearer the roof of the seam. OPENING A MINE 597 Fig. 1 shows an arrangement of tracks often used. At a distance of 40 or 50 ft. above the entry, the slope is widened out to accommodate the branch leading into the entry loaded track. This branch descends with a gradually lessening inclination un- til nearly at the level of the entry it turns into the main loaded track. A short distance above the entry and below the switch b a hinged bridge d is placed, which, when lowered, forms a connecting platform or bridge by which the empty cars are taken off the slope. The empty track e is about 6 ft. higher than the loaded track /, and is carried over it on a trestle. The figure shows the plan A and profile B as arranged for a single slope, or one side only of a slope taking coal from both sides. When coal is to be hoisted from this landing, the bridge is closed, the empty cars lowered in the slope run off over the bridge, the cars unhooked from the rope, and the hook and chain thrown down to the track below on which the loaded cars are standing; the loaded cars are then attached to the rope and hauled to the main track on the slope and hoisted. This plan can only be economically employed in a seam of moderate thickness that will not require the taking down of a large amount of the top. The cars can be handled on the landing by gravity. Fig. 2 shows an excellent method of laying switches in either thick or thin seams where the pitch does not exceed 20. When there is only one track in the slope and coal is to be B FIG. 1 FIG. 2 hoisted from both sides, the same arrangement is used on each side; but to avoid complications, such as crossings, etc., it is better to locate one of the switches on the main track farther down the slope, as indicated by the dotted lines. The empty track e joins the loaded track / before it reaches the slope track s. Fig. 3 shows a plan A and profile B ot a switch used at the bottom of a slope. The figure shows one side only of the slope, the other side be- ing similar. At the switch a there is a pair of spring latches set for the empty track e and which causes the empty cars coming down the slope to take this track. The empty cars pull the rope in to where it can be attached to the loaded cars, which are standing near the slope on the road /. Fig. 4 shows a cross-section of the slope landing shown in FIG. 3 Fig. 3 when the empty track e is higher than the loaded track /, so that both the loaded and empty cars can be handled by gravity. 598 OPENING A MINE When the pitch of the slope is so steep that the coal or ore falls out of the cars during hoisting, a gunboat is used or the cars are raised on a slope car- riage in either case, the arrangement of the tracks at lift landings is entirely different. With either a gunboat or a slope carriage, the arrangement of tracks on the slope is the same; but, in the former case, a connection between the slope and empty tracks is often ad- visable. When a gunboat is used, the empty tracks run direct to the slope, and a tipple, or dump, is placed on each side to dump the mine cars over the gunboat; but when the cars are raised on a slope carriage, the gang- way tracks run direct (at right angles) to the slope, to carry the car to the cage or carriage. The floor of the cage is horizontal, and has a track on it that fits on the end of the entry track when the- carriage is at the bottom, and this track is arranged with stops similar to those on cages used in shafts. Another common arrangement ot tracks at the bottom of a slope is shown in Fig. 5. A branch is made by widening the slope out near the bottom, and this, being a few feet higher than the main track, is used to run off the empties by gravity. The loaded cars run in by gravity around the curve to the foot of the slope in position to be attached to the rope. In ascending, the loaded car forces its way through the switch, or the switch may be set by a lever located at the foot of the slope. When the empty car descends, it runs in on the branch, where the chain is unhooked and thrown over in front of the loaded car, and runs around the curve into the entry by gravity. It will be observed that in this plan the loaded car and, consequently, the bottom men, stand on the track in line with the slope, and are in danger from any objects falling down the slope, or from the breakage of the rope or couplings; but this can be obviated by making the bottom on the curve. The illustration shows only one side of the slope; the other side is, of course, similar. FlG. 4 FIG. 5 pw MFBB MOU* WB la, Ul U0WUVU vMlliildl . Ail these plans necessitate the location of that part of the entry near the slope, in the upper benches of the coal or near the top rock. The gangway is then curved gently around toward the floor, so that, when it has been driven far enough to leave a sufficiently thick pillar, the bottom bench is reached arid the entry is then driven along the bottom rock. A very different bottom arrangement is shown by Fig. 6, which also rep- resents a plan frequently adopted on surface planes. The two slope tracks are merged into one a short dis- tance from the bottom of the slope, and on the oppo- site sides of the bottom two tracks curve around into ) LATCH S7 the entry on opposite sides of the slope. As these Br CAR branches curve into the main entry tracks, a switch sends off a side track for the empty cars. The switch on the slope is either set by the car and this can be done because the next loaded goes up on the same side on which the last empty descended or by a lever located at the bottom. It will at once be seen that in this plan np oppor- . The FIG. tunity is afforded of handling the cars by gravity curved branches are made nearly level, and the mo- mentum of the descending car, if quickly detached, is often sufficient to carry it partly or wholly around the curve, even against a slight adverse grade. The disadvantage of having the bottom in direct line with the slope (where there is danger from breakage and falling material) also obtains in this plan. OPENING A MINE 599 In the plan shown by Fig. 7, the grades may be so arranged that the cars can be entirely handled by gravity. The latches on the main-slope track may be closed automatically by a spring or weight, the loaded car running through them in its ascent on the slope, or both sets may be operated by a single lever at the bottom. The switch at the upper end of the central track (loaded) is set by a hand lever. All three sets may be linked together, so that they can all be properly set by a single lever. Reference to Fig. 5 will show that this is only a modification of that method. It requires space at the bottom for only three tracks, while Fig. 7 requires width to accommodate four tracks, and is objectionable because it is more com- plicated. The extra set of latches at the top of the central track, and the curvature of both main tracks into this central one, must inevitably cause much trouble and delay from cars jumping the track at this point. The plan shown in Fig. 8 is open to many of the objections pertaining to some of those already described, and which need not be reiterated here. It can only be employed in thick seams, or in seams of moderate thickness lying at a slight angle or dip. v In planning the arrangement of tracks on a slope, it is advisable to place as few switches as possible on the slope itself, to keep the main track unbroken, to make the tracks as straight as possible, to have nothing standing at the bottom in direct line with the slope tracks, and to arrange the tracks so that cars are handled by gravity. The arrangement of tracks near the top of the slope, and on the surface is often very similar to the bottom arrangements, as already described; but as all loaded cars (except rock and slate cars, which are run off on a separate switch) are to be sent off on one track, and all the empties come in on the same track to the head of the slope, and as there is usually abundance of room for tracks and sidings, these top arrangements are, in a measure, much more easily designed. In some instances, the two main-slope tracks run into a single track near the head of the slope a plan somewhat similar to the bottom arrangement shown in Fig. 6 and the cars are then brought to the sur- face on one track, which, after passing the knuckle, bifurcates into a loaded and empty track. A similar arrangement is frequently adopted at slopes on which a carriage or gunboat is used. When the two main- slope tracks are continued up over the knuckle to the surface the most common and best plan the arrange- ment of tracks and switches may be planned entirely with a view to the quickest and most economical method of handling the cars. Vertical Curves. The vertical curves at the knuckle and bottom of a slope or plane should have a suffi- ciently large radius, so that when passing over them the car will rest on the rail with both front and back wheels. The wheel base of the car must be considered in adopting the radius for these curves, for if the curve is of too short a radius, there is danger of the car jumping the track every time it passes over the curve. SHAFT BOTTOMS When coal is received on one side of the shaft only, an arrangement of tracks such as shown in Fig. 1 is often adopted, by which the empty car, when bumped from the cage s by the loaded car, descends a short, sharp grade to b, and then by its own momentum ascends a short grade c called a kick-back and return- ing by gravity passes through a spring latch at b, by which it is automatically switched and passes around the shaft by the track g that connects with the empty track, which is from 2 to 3 ft. lower than the level of the loaded track. At times, the track leading around the shaft passes through a cross-over to an air-course or parallel entry occupied by the empty track, instead of return- ing to the main shaft bottom where the loaded track is located. Sometimes, the loaded track is in line with the center of the shaft, instead of as shown in the figure, the switch allowing the cars to pass to either cage, as desired. FIG. 8 600 OPENING A MINE Where there is not room back of the shaft for the length of track shown in the cut and where power is available, the empty tracks are brought together FIG. 1 as soon after leaving the cageway as possible. At the point of the spring latches is the foot of a power-djriven chain haul, which hoists the empty cars to a suf- ficient elevation for them to run back by gravity along the line bd to a con- nection with the main entry track. The height through which the empties are hoisted will vary from 4 to 8 ft. or more, and depends on the length and grade of the sid- ing bd. A profile, of the ar- rangement is shown in Fig. 2. in which s is the shaft, d the switch connecting the empty t 2 and loaded tracks on the main road, and b the switch back of the shaft between the car haul track and empty car siding bd. When loads are caged from both sides of the shaft, the bottom arrange- ments are as shown in Fig. 3, or some modification thereof. The grades should Air Shaf, Air Course Empty Trad Level IS. Loaded Track ILoaaea trac '*' G ' a FIG. 3 be so arranged that from the inside latches of the crossings the empty track has a slight down-grade from the shaft, and the loaded track a slight OPENING A MINE 601 down-grade toward it. The crossings and the short straight piece of road close to the shaft should be level. As it is often necessary to move cars from one side of the shaft to the other without stopping the hoisting, a narrow branch road connecting the tracks on opposite sides of the shaft should be cut through the shaft pillar, similar to that shown in bgd. Fig. 1. Other shaft-bottom arrangements will be found in the section on Timber- GENERAL BOTTOM DETAILS In arranging tracks for shaft bottoms, at tops and bottoms of slopes, on coal bins, for mechanical-haulage landings, at foot of slopes or shafts, or in the body of the mine, it is customary to provide double tracks of sufficient length to hold the requisite number of cars for economically operating the plant and with sufficient distance from center to center of tracks, and from centers of tracks to sides of entries, to easily pass around the cars where it may be necessary, either in handling them, or in lubricating the wheels. For cars with a capacity of from 1$ to 2 T., it generally requires an entry to be about 15 to 17 ft. wide in the clear for ordinary landings in the body of the mine, while at shaft bottoms the necessary width may attain 17 to 18 ft. in the clear, owing largely to location and local requirements. The curved cross : overs connecting the tracks at shaft bottoms should be designed with radii of as great length as can be introduced, thereby giving an easy running track. They should not be less than from 20 to 50 ft. on center lines for ordinary gauge of tracks, i. e., 36 to 44 in. On landings constructed in the body of the mine for the reception of empty and full cars handled by mechanical haulage from shaft or slope, and from this point transported by animal power to the various working places in the mine, a grade of about 1% in favor of the loaded cars to be handled by the stock will be found quite an assistance in delivering the cars to the haulage. The frogs and switches for these landings, as well as those required at the shaft or slope, should be formed of regular track rails, and can generally be arranged to be thrown by a spring or a conveniently located hand lever, as has been described, instead of being kicked to position, as was the custom at one time. Besides these usual arrangements of shaft-bottom landings, at many plants the natural grades of the entries can be taken advantage of in design- ing convenient and economical methods for handling the mine cars. For instance, where the coal is to be hauled from the dip workings of a mine by some form of mechanical haulage, and a summit can conveniently be arranged for in the track on the same side of the hoisting shaft, at the proper distance therefrom, to accommodate the requisite number of loaded cars to be hauled, thus allowing them to run by gravity over, say, a 1% grade to the shaft, sev- eral empty-track arrangements can be made. The most simple form is to have the empty cars descend a short grade of from 4% to 5% when pushed from the cage by the succeeding full one. The momentum thus secured is quite suf- ficient to carry the car up an opposing grade of about 1.5%. It again descends on the same track, and passing through an automatic switch, continues to the empty-car siding. From this latter point it is handled by the regular haulage machinery, and in its route passes around the shaft through an _entry especially prepared for this arrangement. A shaft bottom so constructed is very economi- cal to operate, requiring but few men to handle the cars. Occasionally, it becomes more expedient to have a separate short haulage to draw the empty cars to the main haulage when it cannot be easily arranged to construct a complete gravity landing. Several other modifications of such a general design can be made. All the different devices, however, depend largely on the local requirements of the particular mine under consideration. When endless-rope haulage is employed, it is generally found to be most convenient to have the landings for full and empty cars in the body of the mine reached by switches off of the main-haulage track, the cars coming on and leaving the main track at slight knuckles introduced in the track, in order to allow a place for the passing of the rope, which then moves along through a short cut or channel through the switch rails. The flanges of the cars pass over the rope in this manner without any injury to it. Mine Stables. In the location of the mine stable, the following points should be considered: The prompt rescue of the mules in case of accident; the ventilation of the stable by a separate split of fresh air without contaminat- ing the air-current passing into the mine; the handling of the daily stable refuse and feed to and from the surface; water supply; distance from the stable to the working face. The stable is generally located near the bottom of the shaft 602 OPENING A MINE especially during the early development of the mine; though sometimes later, and after the workings have become extensive, the stable may be moved to some convenient second opening or air-shaft where the mules will be closer to the working face and can still be rescued promptly and fed and cared Tor economically. One arrangement is shown in the accompanying figure. Usually no door is required at the entrance to the stable, but a regulatpr is placed at its rear end to control the supply of air entering from the main As a protection from fire, the posts for supporting the roof, as well as the partitions between the stalls, the doors, etc., are made of sheet iron. Very frequently, the walls and floors are coated with cement, which material, but with a wooden lining, is also often used in the construction of the feeding troughs. Stalls are commonly built so that there will be a passageway 2 to 3 ft. wide between the heads of the mules and the ribs. Commonly a track is laid back of the mules so that all manure, straw used for bedding, and. other stable litter may be loaded into a mine car and sent to the surface each day. Wherever possible, underground stables should be provided with incandescent lights hung in metal wire baskets. The question of water supply for the stables is sometimes a troublesome one. Where the mules cannot drink the mine water, as is usually the case, a supply of water must be piped to the stable from the surface. It is impor- tant to maintain a bar or chain at the entrance of the stable to prevent mules that get loose from wandering into other parts of the mine; the instinct of the mule will almost invariably lead him to the sump where he may be drowned. Pump Room. The pump room frequently is located near the foot of the pump way of the main hoisting shaft. The use of a compartment of the hoist- ing shaft for pumping, however, often proves a serious inconvenience in the operation of the mine, owing to the exhaust steam filling the shaft and shaft bottom so as to interfere with the work of hoisting. With the pump room located in the shaft pillar between the downcast or air-shaft and the main hoist- ing shaft, this trouble is avoided. It frequently happens that owing to the varying grades in the seam it is impracticable to drain all the mine workings to a sump at the shaft bottom. In such cases, a sump is often located at some c9nvenient low point in the work- ings, and the pump room is then located at this point, and the water pumped to the surface through bore holes drilled for this purpose. The steam supply- ing the pump is likewise conducted in pipes from the boilers at the surface to the pump in the mine through a bore hole. Engine Room. The engine for rope haulage is often located at some point in the mine, and where steam is used for power it may be taken down the shaft and along the entry to the engine room, or down a bore hole that opens into the mine near the engine room. The engine may exhaust into a pipe leading up the shaft, or bore holes for this purpose may be sunk from the surface at the point where the engine is located. The engine room is an opening made in the shaft pillar or, if away from the shaft, in the entry pillar, which is then made larger to provide for the room. The roof over the engine room is well secured by solid timbers, or by steel I beams supported on brick or concrete walls at the sides of the room. The engine should be placed so that the pull of the rope will be as direct as possible. Lamp Stations. In a very gaseous mine where none but safety lamps are used in the workings, the lamp room or lamp station is generally located at the surface. In many gaseous mines, however, safety lamps are restricted to a portion of the workings only and naked lights are used in the other OPENING A MINE 603 portions ot the mine. In such cases, lamp stations are frequently provided at some point on the main intake of the mine near the mouth of the entries or headings leading to these workings. Similar lamp stations, called relight- ing stations, are likewise often provided at different points on the main intake wherever safety lamps are used, where lights that have been extinguished may be relighted. A lamp station is a simple opening made in rib or pillar coal on the intake airway, where a strong current of pure air is passing, and where safety lamps may be kept or relighted when extinguished. Shanties. The various other shanties used in the operation of the mine, such as the mine-boss shanty, tool shanty, oil house, etc., as well as the wash rooms and hospital rooms, are simple openings made in the shaft or entry pillar, the size and arrangement depending on their use. Many mines now have wash rooms and hospital rooms at the shaft bottom, supplied with steam and water pipes, for the convenience of the men and for the care of the injured. The walls of these rooms, as also those of the mine-boss shanty, are often cemented and whitewashed, and the floors are also cemented so that they can be kept clean and comfortable. Tool shanties are often located at convenient points for the distribution of the tools to the company men, and sometimes there are blacksmith shops in the mine for the sharpening of the tools, though this is generally done at the surface. Manway About the Shaft. A small manway should encircle at least one end of every hoisting shaft. This manway is sometimes made by enlarging the shaft excavation by widening on the rib, but this is not a good plan. At other times, a narrow heading or passageway is driven in the solid coal from one side of the shaft to the other. A manway in the shaft pillar is objected to by some as endangering the shaft pillar, but allowance can be made for it in laying out the size of the shaft pillar, and it can be well timbered, if necessary, so as to run no risk of weakening the strata near the shaft. No hoisting shaft should be operated without such a manway, in order to avoid the risk to which the eager is exposed if obliged to pass under the moving cages. SURFACE TRACKS FOR SLOPES AND SHAFTS The arrangement of the tracks on the surface naturally differs at every mine, owing to the different existing conditions. All surface roads should be so arranged that the loaded cars can be moved with the least possible power, always looking out for the return of the empties with as little expenditure of power as possible. To secure the running of the loaded cars from the mouth of the shaft or slope by gravity, a slight grade is necessary, the amount of which depends on the friction of the cars, which varies greatly. Care should be taken that an excessive grade is not constructed, or there will be trouble in return- ing the empties from the dump to the head of the shaft or slope. The tracks connecting the top of the shaft and the tipple may be very short, or of considerable length, depending on the conditions at each mine. Usually from 20 to 60 ft. will be sufficient, although no definite rule can be given for this. There are two general arrangements of tracks about the head of a shaft: First, where the loaded cars are removed from the cage and the empty cars placed upon it from the same side of the shaft; second, where the loaded cars are removed from one side of the shaft and the empty cars returned to the cages from the opposite side of the shaft. In either case there are usually several empty cars on the platform ready to be put on the cages when the loaded cars have been removed. Where the conditions are such that the loaded cars can be run by gravity to the dump, a good plan is to have a short incline, equipped with an endless chain, in the empty track. The empty cars can be run to the foot of this, hoisted by machinery to the top, and thus gain height enough to run them back to the shaft or slope by gravity. At the Philadelphia and Reading Coal and Iron Co.'s Ellangowan colliery, where the tipple at the head of the breaker is above the level of the head of the shaft, the following plan is used: The loaded cars are taken off the east side of the cages, and run by gravity to the foot of the incline where the axles of the car are grasped by hooks on an endless chain and the car pulled up to the tipple. After being dumped, the car is run back from the tipple to the head of the incline, and is carried to the foot of the empty track of the incline by an endless chain. The foot of the empty track is several feet higher than that of the loaded track, and the cars are run by gravity around to the west side of the cages, and are put on from that side. The empty cars, as they run on the cage, have momentum enough to start the loaded car off the cage and 604 METHODS OF WORKING on toward the foot of the incline. There are a number of hooks attached to both the empty and loaded chain on the incline, and there are often several loaded and several empty cars on different parts of the plane at once. This arrangement permits of the hoisting of from 700 to 800 cars per day out of a shaft 110 yd. deep, with single-deck cages. Another excellent arrangement for handling coal on the surface is the invention of Mr. Robert Ramsey, and has been adopted by the H. C. Frick Coke Co. and a number of other prominent operators. A description of this arrangement as applied at the H. C. Frick Coke Cp.'s standard shaft is as follows: The landing of the shaft is made slightly higher than the level of the tipple, which is north of the shaft. South of the shaft is located a double steam ram, one ram being directly in line with the track on each cage. Directly in front of the rams is a transfer truck, worked east and west by wire rope. The loaded car on the cage is run by gravity to the tipple, where it is dumped by means of a nicely balanced dumping arrangement. As soon as it is empty it rights itself and runs by gravity alongside the shaft to the trans- fer truck, which carries it up a grade to a point directly in line with the cage that is at the landing, and one of the steam rams pushes it on the cage, and at the same time starts the loaded car off toward the tipple. This second loaded car is then returned by the same means to the opposite cage. The whole mechanism is operated by one man, by means of conveniently arranged levers, each of which is automatically locked, except when the proper time to use it arrives. It is therefore impossible for the topman to work the wrong lever and put an empty car into the wrong compartment of the shaft. Besides the one man at the levers, there is but one other man employed at the tipple, and his work is solely to look after the cars when dumping. All switches are worked automatically, and the average hoisting at this shaft is at the rate of 3 cars per minute. The shaft is about 250 ft. deep, and single-deck cages are used. The Lehigh and Wilkes-Barre Coal Co. has a system in use at a number of collieries that has also proved very effective. In this system the loaded cars are run by gravity from the cage to the dump, and the empties are hauled from the dump back to a transfer truck by a system of endless-rope haulage. The transfer truck carries the car to a point opposite the back of the cage. The empty car runs by gravity to the cage, and its momentum starts the loaded car on the cage on its way to the dump. This system necessitates the employ- ment of more topmen, but is a very good one. At the Nottingham shaft, which is 475 ft. from landing to landing, from 140 to 150 cars per hour are hoisted on single-deck cages. METHODS OF OPEN WORK No definite rules can be given for the selection of a method of mining that will cover all the conditions that may exist at any given mine. The system finally selected is that which will yield the maximum percentage of coal in the best marketable condition at the minimum of cost and danger. All methods of working may be grouped under one of two heads or classes, viz., open work, or closed work. Open work applies to the mining of those deposits that are either so thick or lie so near the surface that the material overlying them may be removed and the coal quarried out at a profit. The advantages of this system are that all the coal may be extracted with- out any loss in pillars or through squeezes, and in the lumpiest condition; no timber is required; unprofitable underground workings do not have to be kept open and in repair; when required, a simple hoisting plant is used; there is less danger to the workmen from falls of roof and from blasting; there is practically no danger from fire; artificial lights are not required; mining can be done more economically, as larger faces are open, larger blasts can be used, and the amount of work accomplished per miner is greater, and better super- intendence can be had; the health of the men is usually much better when working in the open; and, under proper conditions, the output can be increased almost indefinitely. The chief disadvantage of open work is the possible reduction in output during the winter months owing to snow, the exposure of the men to the weather, etc. Further trouble may arise from flooding during the rainy season, and, unless the seam lies parallel to the surface, the cost of remov- ing the over-burden soon becomes excessive. METHODS OF WORKING 605 The removal of the overburden is known as stripping, and may be carried on with or without the use of excavating machinery. When machinery is not used, the covering is removed with pick and shovel when it is earth, and by hand drilling and blasting when it is rock. This is the original method of stripping, probably first applied in the United States to the thick deposits of the anthracite region of Pennsylvania, and is limited in its application to those seams that are either very near the surface or are abnormally thick. Experience has shown that it will pay to remove, without the aid of machinery, 1 ft. in thickness of overburden for each foot in thickness ot the underlying coal. Thus a seam 6 ft. thick will permit of the profitable removal of 6 ft. of cover, and one 25 ft. thick of 25 ft., possibly 35 ft., of cover. Mines of this class are known as strippings in Pennsylvania, and as strip-pits in the middle West. Steam-Shovel Mines. Steam-shovel mines are the result of the applica- tion of the familiar railroad contractor's steam shovel to stripping. Under favorable conditions, there is probably no cheaper method of mining. It is extensively used in the neighborhood of Park City, Utah, in metal mining and on the iron ranges of the Lake Superior region, where an output of 2,000 T. of ore per da. for a steam shovel and one locomotive has been reached. The cost of removing 97,854 yd. of material from over a seam of anthra- cite (Pa.) was $1 a yd. of material stripped and $.516 per T. of coal obtained. The average depth of the stripping was 75 ft., and about two- thirds of the material removed was rock. Recent contracts in the same region have been let for as low as 25 c. a yd. for rock and 5 c. a yd. for earth. Where conditions are very favorable and a shovel of large size can be kept steadily employed, even lower average costs per yard (shale rock and dirt combined) may be had. The volume, in cubic yards, of overburden removed per long ton of coal extracted in recent Pennsylvania practice is 3.3, 3.8, 3.5, 3.6, and 3.0 to 1. In one extreme case, 5.4 cu. yd., and in another but 1.8 cu. yd. of overburden were removed per long ton of coal extracted. In the Kansas field, where the surface is level and the seams horizontal, shovels of the largest size are employed to remove the covering to an average depth of 17 ft. (6 ft. to 24 ft.) from a seam that is but little more than 36 in. thick. The upper 6 ft. of cover is dirt, the second 6 ft. is soft shale or soapstone, underlying which is blue shale to the top of the coal bed. Where the seam has about 20 ft. of cover, the average steam shovel will, if employed pretty con- stantly, strip 12 to 15 A. a yr. at a cost of from 5 to 6 c. per cu. yd. The wage scale on an 8-hr, basis, is very close to $2.50, varying from $1.95 for water- boys to $3.05 for blacksmiths. Most of the workers receive $2.52 to $2.62 per da. Near Danville, Illinois, where the conditions are very similar to those in Kansas, 38 to 40 ft. of overburden, of which 16 to 24 ft. is shale, is profitably removed from a coal seam 8 ft. thick. This is a fair general average for the district, although a ratio of 6 to 1 has been had. The disposal of the overburden is frequently a matter of difficulty, par- ticularly when it is thick. If it has to be transported to any great distance, the cost thereof may be prohibitory. If much water or sand occurs in the cover the cost of stripping is likewise increased. Strippings liable to overflow from flooded rivers are costly to operate and the workings should be protected by dams built of the overburden. After the surface covering has been removed, a track is usually laid along the face of the stripping on the bottom of the workings, and the coal, after being blasted, is loaded into railroad cars by the steam shovel if it is shipped as mine run or into smaller cars for transportation to the tipple if it must be screened into sizes. METHODS OF WORKING METHODS OF CLOSED WORK INTRODUCTORY By closed work is meant the mining and removal of the coal without the previous removal of the overburden. In general, the word mine is used to define a series of underground workings, and the words stripping, strip-pit, open-cut, open-pit, and the like, to what are more properly coal quarries of the nature just described. No definite rules can be given for the selection of a method of mining that will cover all the conditions that may exist at any given mine. The system finally selected will be that which will result in the production of the maximum amount of coal per acre in the best marketable condition and at the minimum cost of extraction with the least danger to the workers. General Considerations. Some of the items to be considered in selecting a method of working are the thickness of the seam and the amount, location, and nature of its impurities; the use to which the coal is to be put; the character of the roof and floor; the amount of cover over the seam; the dip of the coal; the nature and direction of the cleat or cleavage of the seam; the character of the labor to be employed; the presence or absence of gas, etc. 1. Roof Pressure. Of these items, the roof pressure is the most impor- tant, and a number of other causes are directly affected by it. The weight of the overlying cover will give a maximum roof pressure, but this may be so variously modified that the determination of the actual pressure is practically impossible, and estimates of this pressure must be based largely on practical experience; hence, rules for its calculation are of comparatively little value. One very essential point, however, must be borne in mind, i. e., that the direc- tion of pressure is perpendicular to the bedding plane. 2. Strength and Character of Roof and Floor. The strength of roof refers to the power of being self-supporting over smaller or larger areas. A strong roof permits larger openings, but increases the load on the pillars, thereby necessitating larger pillars. A weak roof requires smaller openings, and per- mits smaller pillars when the floor is good. A strong roof may yield and settle gradually, giving good conditions for longwall work, or it may be hard and brittle, and difficult to manage. The character of floor influences largely the size of pillars. A soft bottom requires large pillars and narrow openings, especially when the roof is strong. 3. Texture of Coal and Inclination and Thickness of Seam. Soft, friable coal requires large pillars, while a hard, compact coal requires only small pillars. The inclination and thickness of the deposit increase the size of pillars required, and also influence the haulage, drainage, timbering, method of working, arrangement of breasts, etc. 4. Presence of Gas. The presence of gas in the seam or in the enclosing strata affects the system of working, as ample air passages must be provided, and provision must frequently be -made for ventilating separately the different sections of the mine. Where the gas pressure is strong, and outbursts are of frequent occurrence, narrow openings are necessitated that render the working safe until the gas has escaped. 5. Use to Which Coal is Put. If the coal is destined to be coked, a method of mining is to be preferred which results in the production of the largest pos- sible amount of slack; whereas, if the coal is screened into sizes in the ordinary way, choice should be given to that system which results in the largest amount of lump coal. When the longwall method is used, it is particularly important to have a constant market for the output, such as obtains if the mine is shipping fuel coal to a railroad at a fixed tonnage per day, as a few days' idleness may cause serious trouble at the face, even in temporarily closing it if the pressure is great. 6. Character of Labor. While, in the room-and-pillar system of mining, the temporary or even long-continued stoppage of work in a portion or all of the working places, does not commonly have other effect than reducing the out- put and, consequently, the profits, under the longwall system the shutting down even for a few days of a comparatively few working places may cause METHODS OF WORKING 607 serious trouble in handling the pressure at the face. Hence the necessity, under the longwall system, of having not only a steady car supply as explained, but also steady men who will not lay off for one trivial excuse or another. General Systems of Mining. For purposes of classification the various systems of mining coal fall into one of two groups, as follows: 1. Systems in which the tract to be exploited is first penetrated by a series of two or more relatively narrow (8 to 10 ft.) entries (headings or gangways) from some of which entries are (usually) turned relatively wide (15 to 30 ft.) rooms (breasts or chambers) which are separated the one from the other by pillars of coal, and in which rooms the bulk of the output of the mine is obtained. This group may be further subdivided into the room-and-pillar, pillar-and-stall, and panel methods. 2. Systems in which entries are not driven, but in which all the coal is extracted in one operation from a continuous face, the roof being allowed to fall or cave as fast as the coal is removed, haulage roads being maintained through the caved area by means of walls of stone built along their sides. The longwall system, largely used abroad, and but to a slight extent in the United States where the vast bulk of the coal is mined by the room-and-pillar method, is the single example of this second group. The consideration of any system of mining requires a discussion of the fol- lowing subjects: The system of mining as a whole, including the direction of driving the entries and rooms, the number and grade of the former, etc.; meth- ods of supporting the roof and sides of excavations, see Timbering; methods and appliances for removing water from the workings, see Hydraulics; methods of bringing down the coal at the working face, see Explosives and Blasting; methods of transporting the coal from the face to the tipple, see Haulage and Hoisting; methods of supplying the working places with a current of fresh air from the surface, see Ventilation. ROOM-AND-PILLAR SYSTEMS OF MINING PRELIMINARY CONSIDERATIONS In the room-and-pillar system of mining, the tract to be worked is divided into small districts, or blocks, by main entries and cross-entries intersecting one another at right angles or nearly so. The coal in each block is mined by turning off from the cross-entries a number of rooms. That part of the coal which is left between the individual rooms and entries is called a pillar, and the pillars are pierced at more or less regular intervals by cross-cuts or break-throughs in part for the purposes of haulage, but most largely to provide a passage for the air-currents that a better ventilation of the working faces may be secured. The removal of the coal in driving the entries and rooms is called the first working, or more rarely the advance working or working on the advance. Unless it is necessary to leave in the pillars to support the surface per- manently they are commonly removed as soon as the rooms, either in part or all those turned from a single cross-entry, have been driven their full length; and unless the pillars can be removed the room-and-pillar system of mining is very wasteful of coal, as from 30 to 50% of the total amount must be left in the mine. The removal of the pillars is variously known as second working, working on the retreat, robbing, drawing-back the pillars, pillar working, pillar 4 drawing, pulling pillars, etc. Fig. 1 shows a mine laid out on the double- entry room-and-pillar system of mining. Number of Entries. The haulageways in a bituminous mine are known as entries or headings and in an anthracite mine as gangways. There are sev- eral methods of arranging these passageways, known as single-entry, double- entry, triple-entry, etc. The multiple-entry systems are expensive to drive, and the greater the num- ber of entries the greater the expense, and are only used by companies with ample capital, large acreage of undeveloped coal, and a large and regular market. In the single-entry system, now used but very rarely if at all, a single entry is driven ahead and rooms are turned from one or both sides of it. This entry, which is also the main haulage road, acts as an intake, the air being conducted along it to the last room, up which it passes to the break-through and back along the working faces to the first room and thence by a small air-course to the upcast. The circulation of air is liable, in this method, to be cut off at any 60S METHODS OF WORKING time by a fall of roof in the rooms, and the mine must be closed until the ven- * fThe^double-entry system of mining, illustrated in Fig. 1, may be considered the standard of American practice. The main entries are driven from the shaft bottom or from the drift mouth, and from these the cross- or butt-entries are driven usually at right angles. The rooms may be turned directly off these FIG. 1 cross-entries, or other entries may be driven at right angles to the cross-entries, and the rooms turned off them. The advantages of the double-entry system are that in case of accident on one entry the other is available for escape, a fall of roof in one of the rooms does not obstruct the circulation in other portions of the mine, one or more of the pairs of cross-entries may be closed for any reason without in any way affecting other parts of the mine, and the entries may be driven ahead of room turning, as far as desired, for the purpose of prospecting the seam or to pro- vide for a large number of extra working places that the output may be increased in event of a sudden demand. METHODS OF WORKING In the triple-entry system, the center one of the three parallel entries is usually made the intake and t% main haulage road for the mine, while the two side entries are made the return air-courses for their respective sides of the workings. Overcasts are usually built at the mouth of the center entry of each set of cross-entries to conduct the return current over the haulage road. Although this system requires a greater outlay because of the extra price paid for narrow work, it is often absolutely necessary in the working of. a gaseous seam, to which it is particularly adapted. It is also used where it is not pos- sible to drive a single entry of sufficient width for a double-track haulage road pr where single or double entries of sufficient area to give the required quantity of air cannot be driven or economically maintained on account of poor roof or creep. Sometimes this system is applied to the main entries only, the cross- entries being driven double, as shown in Fig. 2. In the four- or quadruple-entry system of mining, four parallel entries are driven. In this case, each side of the mine usually has its own intake (one of the center entries) and return (one of the outer entries) . The center entries are the haulage roads, or one may be used for haulage and the other as a man- way or traveling road for the men. Where high-speed endless-rope haulage is employed, this system is well adapted, the loads coming from the mine along one of the center entries and the empties entering it along the other. In some cases the center entries are not connected by breakthroughs, the right-hand and left- hand pairs of entries being used as the intake and return, respective- ly, of corresponding sides of the mine. This is equivalent to operat- ing two distinct mines through the same main opening. The five- or quin- tuple-entry system is the same as the preceding with the addition of one more entry, which is used as a manway. Size of Entries. The size of an entry de- pends on its use, as well as on the thickness of the seam and the na- ture of the roof and floor. The cost of main- taining wide roadways under a bad roof or where the floor has a tendency to heave or where the coal is frail, often prevents their use and necessitates nar- rower openings. The thickness of the seam also affects the width of the road- ways for a given output of coal, by reducing the height of .~~ l *-"..' thin seams, and requiring a greater width of car, and consequently greater jdth of road- way for the same capacity or output. The amount of the daily output of coal is also a factor determining to a large extent the size of the haulage roads required. In a coal seam 6 ft. thick, with a good roof, and when the coal is clean and does not yield much gobbing material, the width of a single-track entry is generally from 8 to 10 ft. As the amount of material to be gobbed increases, the width is increased, if the roof will permit; but occasionally entries are driven only 6 ft. wide owing to poor roof. The general practice is, however, to drive entries as wide as the roof conditions will permit so as to avoid yardage as much as possible. In thin seams, where the roof must be taken down or the bottom lifted to provide headroom on the haulage roads, an entry is often driven 12 or 14 ft. wide where the conditions with respect to the roof and coal will permit. By this means, the cost of driving is paid by the coal taken out, there is no charge for yardage, and room is provided for stowing the waste material taken down from the roof. This waste is built along the side of the road as a pack wall, or building, as it is called. Fig. 3 shows a cross-section of an entry where the roof has been taken down to afford head- room and the waste built up at the side of the road. FIG. 2 610 METHODS OF WORKING A common, but bad, practice is to make the haulage road, which is the intake, of a good height for passage of car by Dipping down the roof, but leaving the return airway of the height of the seam. Thus, if both entries are driven 10 ft. wide, and the roof in the intake is taken down to give a height of 6 ft. while the height of the return is that of the coal, or, say, 4 ft., the one entry has an area of 60 sq. ft. and the other one of 40 sq. ft., the disadvantages of which from the standpoint of proper ventilation are obvious. The return air- way should have, at least, the same area as the intake. Where practicable, the airways should be made in the form of a square instead of a parallelogram of the same area. Thus a square entrv 10 ft. by 10 ft. in dimensions has an area of 100 sq. ft. and a perimeter of 40 ft.; whereas, an entry 5 ft. by 20 ft. in size while having the same area has a perimeter of 100 ft., and the friction of the air in passing through and the power required to produce ventilation is much greater than in the square entry. Break-throughs between entries are usually made about the same width as the entry and at a distance apart determined by law Or by the gaseous con- dition of the coal. Distance Between Entries. The distance between the center lines of the main entries is commonly made from 30 to 60 ft., which provides for a pillar from 20 to 50 ft. in thickness if the entries are 10 ft. wide as is usually the case. While the pillars are made as thin as possible to reduce the cost of narrow work in driving break-throughs, they must be sufficiently strong to withstand the effects of the pressure brought upon them by drawing the room and entry pillars on the cross-headings. Furthermore, as the main-entry pillars must last through the lifetime of the mine, they must be larger and stronger than those between the cross-entries, which are frequently pulled as soon as the rooms on them are worked out. The cross-entry pillars, which do not have to stand so long, are frequently made 20 ft. thick, indicating a spacing of the center lines of 30 ft. when the en- tries are 10 ft. wide. The distance between the cen- ter lines of the room entry of one pair of cross-entries and the return air-course of the next parallel pair of cross-entries is equal to the width of one entry plus the length of the room plus the thick- ness of the pillar left between the faces of the rooms driven from the FIG. 3 one entry and the return air-course of the next entry. Direction of Entries in Flat Seams. The direction of the main entries is determined by the shape of the property, the direction of the cleavage of the coal, etc. If the property is long and narrow, it effects an economy in haul- age if the main entries are driven as near as possible and parallel to one of the longer sides so that all the cross- or room-entries may be on the same side of the haulage road. If the property is square, the main entries are commonly driven to divide the tract into two as nearly equal parts as possible, with room entries of the same length on each side of the main road. If the property is short and wid?m order to avoid excessive length of the cross-entries, two sets of main entries may be driven, which diverge toward opposite sides of the mine at a point a short distance inbye the drift mouth or the foot of the shaft or slope. The influence of the direction of the cleavage of the coal upon that of the workings is more particularly noted under the head of Laying off Rooms, but it should be noted here that it is advisable to drive the headings parallel to one of the vertical cleavages and usually to the face. It is not unusual to demand an extra price per ton for mining coal in entries driven across the cleav- age in those districts where this feature is pronounced. In such cases, it is a question for_ calculation whether the saving in haulage, etc., by having the headings divide the property on the lines just explained will offset the increased cost of driving them across the cleavage; assuming that the cleavage and prop- erty lines are not parallel. So-called flat seams usually have a more or less decided dip, often rising to 3%, in one direction or another. Where possible, the main roads are driven either directly up or directly down the dip, so that the cross-entries on which the coal is produced may be level, and the haulage on a pitch is confined to that on the main entries. METHODS OP WORKING 611 If the property lies in a syncline, it is advisable to lay out the main roads in the basin, rather than across it, that the coal from the rooms may run down hill toward them. Direction of Entries in Inclined Seams. In pitching seams, the main roads are almost always driven either directly up or directly down hill, regardless of the direction of cleavage, etc. If the dip is not very marked, the main roads are frequently called dip headings or rise headings as may be, but when the dip is pronounced they are commonly referred to as the slope, main slope, hoisting slope, etc. The cross-entries are driven to the right and left (either or both) of the slope, approximately on the strike of the seam, but with an up-grade of 1 to 2% to favor the haulage of the loaded cars, to insure drainage, etc. If it is desired to drive the cross-entries on any given grade, the direction of the cross-entry may be found from the formula tan x z sm A = - = , tan y tan y in which A = angle between cross-entry and strike of seam; * = pitch of cross-entry, in degrees; y = pitch of seam, in degrees; 2 = percentage of grade of cross-entry = tan x. EXAMPLE. A slope pitches 15 in the direction N 25 30' E; what are the bearings of the right and left cross-entries if driven with a rising grade of 1%? SOLUTION. Substituting, sin A =.-? = ~^^ = .03732, whence A = 2 8'. tan y tan 15 The strike has a bearing of S 64 30' E on the right of the slope and one of N 64 30' W on the left. The bearing of the right-hand cross-entry will be 64 30'-2 8' = S 62 22' E, and of the left-hand entry, 64 30'+ 2 8' = N 66 38' W. Alinement and Grade of Entries. As far as possible, the entries should be straight and of uniform grade in order to reduce the friction and wear and tear on the rolling stock, tracks, etc., to lessen the amount of coal shaken from the cars, which is subsequently ground into explosive dust, to diminish the number of accidents due to cars jumping the track, and to decrease the amount of power required for haulage. Natural conditions are usually such in American mines that it is easily possible to secure straight tracks, although to produce a uniform grade it may be necessary to fill in swamps and cut down hills by shooting down the roof in the bottom of the dips and by taking up the floor at the top of a local rise. This grading is commonly confined to the main haulage road, which must usually last throughout the life of the mine, the cross-entries being allowed to follow the convolutions of the seam but with a slight upward grade. Sharp angles are to be avoided on all entries, whether used for haulage or for air-courses, by substituting curves for angles or by means of diagonal roads or cut-offs. In flat seams, the grades depend on the slight inclination of the seam that may exist. On the main haulage roads, the grade is the same as the pitch of the seam; and on cross-entries it is just sufficient for haulage and drainage pur- poses, say, with a rise toward the face of 1 to 1.5%. Uniform grades, on main roads, are commonly secured by brushing the roof and lifting the floor as explained; and on cross-entries, by following the strike of the seam, although the alinement thus secured may not be the best. In inclined seams, any desired grade can usually be obtained by altering the direction of the cross- entry, as described before. Rooms in General. Rooms are commonly turned off one side on an entry at a predetermined distance apart, the distance between the center lines of adjacent rooms being equal to the width of the room added to the thickness of the pillar between the rooms. They are usually opened by driving a nar- row neck of about the width of the entry for a distance of 10 to 30 ft., depend- ing on the roof pressure, after which the place is -widened out more or less rap- idly on one or both sides to full room width, which may be from 15 to 30 ft. or more, probably - averaging 24 ft. in American mines. If the rooms are inclined to the entry, the necks must be longer than if they are at right 'angles to it, in order to furnish a sufficiently solid entry pillar. Room necks should not be driven any wider than need be and the seam should be undercut or sheared before blasting, that the minimum amount of powder may be required to bring down the coal, thus preventing shattering and consequent weakening of the entry pillar. 612 METHODS OF WORKING The tracks are generally laid along the straight rib (opposite to the gob side, or that side on which the room is widened) and at such a distance from it that there may be safe clearance for the miner between the side of a car and the rib. Sometimes the track is laid up the center of the room, in order to shorten the distance the coal has to be shoveled into the car at the face, in which case the room is commonly widened on both sides. In the case of very wide rooms, a track is sometimes laid up along each side. These tracks join at the neck of the room, that there, may be but one room switch on the entry. Unless the mouth of the room is very wide the corner of the pillar on the entry and on the gob-side of the room is commonly rounded or beveled off to per- mit of a less abrupt curve on the track entering the place. Where necessary, the roof is supported over the track and at the face by props or props and caps (cross-bars). Any roof rock that falls and refuse from the seam are stowed on the wide side of the room; whence the term, gob side. The practice of throwing the fine coal resulting from mining (slack or bug-dust) into the gob cannot be too strongly condemned, as it will serve to furnish fuel for the propo- gation of a dust explosion. The distance between centers of parallel and adjacent rooms as well as the width of the room and the thickness of the separating pillar, depend on the character of the roof, coal, and floor, and on the thickness of the coal and the amount of cover over it. No general rule for properly proportioning the width of room to the thickness of the pillar can be given, but points for consideration are given under the head of Timbering. The distances between the centers vary from 33 ft. to 80 ft. under different conditions. With 40-ft. centers, the pillars are usually 12 to 16 ft. wide, and the rooms 28 to 24 ft. wide. When the centers are farther apart than 40 ft., the pillars are often 20 to 30 ft. wide. Narrow rooms, about 12 ft. wide, are often driven and wide pillars of 60 to 70 ft. left between. The greater part of the coal is then got out by drawing _ m ^^^^^^^^^^^^^ back these wide pillars, as explained later. When HHH^I the room centers are 40 ft. or more apart, if the 1,1 I coal is soft the pillars are wide and the rooms ^H narrow, but if the coal is hard the rooms are wide and the pillars narrow, provided that the roof ^ ^ ^1 and door conditions will permit. The ratio be- tween the width of the room and width of pillar _ _ m.^^^m.^m^^m^'^f m general decreases with an increase in depth below the surface. When an undue proportion |l,J^HHH^^Hj^HI| f coal is mined in the first working, creeps are brought on, with all [the accompanying evils of II | crushed coal, dilapidation of roadways and air- ways, extra cost for labor and material in repair- * IG> 4 ing damages, and diminished production. The length of the rooms is governed by the distance decided on between entries. It is usual to make them from 150 to 300 ft. long, the former being preferable in thin beds and the latter in thick and steep pitching beds in order to avoid the expense of narrow work and cross-entry rails. The length of the rooms is also somewhat governed by the distance to whioh the coal can be economically hauled from the face to the entry, and by the gas present in the coal. The distance apart of break-throughs depends on the amount of gas given off by the coal, on local practice, and on the mine laws of the state. Owing to the tendency of heated air, gas, etc., to accumulate at the face, rooms driven to the rise require the distance between break-throughs to be less than if the rooms are flat, while rooms driven to the dip require break-throughs at less frequent intervals than flat ones. Break-throughs should have the same cross- section as the other airways in the mine and should be turned and driven with as much care. Break-throughs between adjoining rooms should be driven in line so that the series of openings through the pillars formed by them can be used for haulage purposes when necessary. Double Rooms. When it is necessary to have a greater length of face than is afforded by a single room, double rooms, as illustrated in Fig. 4, may be driven. These rooms are connected to the entry by two necks and have two straight ribs with a track along each. Refuse is stored between the tracks, and where enough material is to be had, pack walls are built along the track so as to form two roadways leading to the face. The pillars are also wider than in the case of single rooms. For the purposes of ventilation in gaseous seams, or as a protection against squeeze, to which a bed of coal may be especially liable, or for the purpose of METHODS OF WORKING 613 starting a long face for machine working, rooms are sometimes turned off of an entry as already described, but are opened into each other by the removal of the pillar in the first working, thus forming a contin- uous breast, as shown in Fig. 5. Rooms With Extra Entry Pillars. Where there is ex- cessive weight on the entry pillars, it is necessary , in order to keep open the entries, that these pillars be very large, or that a special pil- lar be left to protect the entry used as a haulage road, while FIG. 5 the rooms are opened out from a parallel entry or cross-cut. Fig. 6 shows a method used at Danville, Illinois, where the coal is under- laid by a soft bottom, but has a strong cover. The weight of the coyer would tend to force the pillars into the bottom and thus close up the entries. This is prevented by leaving the extra pillar e. The main entries a are driven and timbered for a double track; the cross-entries b are driven 10 ft. wide and the first room neck c is turned 10 ft. wide and driven up 15 ft. and then widened out on one side to a full width of 30 ft. A cross-cut d is driven 20 ft. wide and two more rooms are turned off this cross-cut, as shown; the fourth room is turned directly off the cross-entry, widened out on the right, and a cross-cut turned to the right as before and two more rooms are turned off this cross- cut, etc. The large entry coal pillars e, 40 ft. X 125 ft. in size, keep the weight off the cross-entries; and by making a rather thin pillar between the rooms, the weight is thrown on the face and made to assist in the mining. In the second work- ing, these large pillars can be taken out, as well as the stumps /, the room pillars g, and the pillars h between the entries. Fig. 7 shows an- other method of turn- ing off the rooms in order to give additional support to the entries. ^^_^_^^^^_ ^^^^^^^^^^^ ^^ Large pillars a are left ^^^VJY^^^I ^^^^^HHi I aDOVe t ne entry b, and ^BHHBHH !' from each neck c a , t ^| turned off the entry b mm mmm two roads are driven, ^Bl ^BB ^Hl ^Bfl ^pj one along each side of B li V I ^ ^B ^ the room Pillars e. v -.-- B B I / I This plan has been 2 _ ~ S^ I successfully used in a B I B B B B I bed of hard coal with B| B| V I a strong bottom and a ^ thick, strong roof. Inclination of Rooms to the Entry. The direction in which rooms are driven with respect to the entries off which they are turned depends on the inclination of the bed, the cleat of the coal, and the nature of the overlying rock. When possible, the rooms are usually driven at a right angle to the entry. If the bed is flat, the rooms may be turned both to the right and to the left of 614 METHODS OF WORKING the cross-entries, and in such a seam, and where the entries are driven in pairs, a series of rooms is often driven off each entry of the pair. If the bed is inclined to any extent, the rooms are turned only to the rise of the higher entry, the other entry of the pair being used as an air-course. Rooms are usually not turned to the dip if much water will accumulate at the face. Where there is not much water to collect at the face, the rooms may be turned to the dip on a pitch as high as 6, although, if the loaded car must be hauled out by a mule, the dip of the room toward the face should preferably not exceed 3 to 4. If the loaded cars are pushed out of the rooms by hand, the road should dip from the face toward the entry, or should at least be level. A car can be con- trolled by spragging when pushed by hand until the inclination of the track is about 6; that is, until the grade is about 10%. As it is not usually practicable to haul empty cars up a grade of more than 6 to 8, if the pitch of the bed is greater than this but less than about 12, a suitable grade for haulage may be secured in the rooms by driving the rooms at an p, r angle to the entry, as shown in Fig. 8. The method of working an inclined room does not differ from that used where the room is at right angles to the entry. The angle that the room makes with the entry should not be less than 30 or the entry pillar will not have the required strength, unless it is left very large. Where rooms are driven at an angle to the entry, the coal between the first room and the slope or main entry, as the case may be, is worked out by means of cross-rooms b driven off from the first room a as shown. When the inclination of the bed is above 10 to 12, the rooms are usually turned at right angles to the entry and the coal conveyed from the face to the entry and there emptied into the mine car. Rooms driven to the dip are also sometimes driven at an angle to the entry where the inclination of the seam exceeds 3 and where mule haulage is used in the rooms. The angle that a room should make with the entry in order to obtain a given grade of track in a seam having a given inclination is found by the method described under Direction of Entries in Inclined Seams, but placing A = angle between room and cross-entry. Direction of Rooms as Determined by Cleat. In most coal seams there are vertical cleavages, called cleats, which cross the seam in two directions about at right angles to each other. The face cleats are the longer and usually the more pronounced, while the end or butt cleats are the shorter and more irregular. The cleat of the coal some- times determines the direction in which the room should be driven, since the coal may break more easily on one cleat than another and thus produce a larger amount of coal for a given amount of undercutting. Fig. 9 shows rooms driven at various angles to the cleat and the name by which each is designated. In driving face on, the room is driven so that the face is parallel to the face cleats, which are represented by the longer white lines, while the end cleats FIG. 8 FIG. 9 METHODS OF WORKING 615 DISTANCE FROM CENTER TO CENTER OF ROOMS OR BREASTS MEASURED ON ENTRY OR GANGWAY &: Width of Room + Thickness of Pillar, in Feet Q) M H. 20 25 30 35 40 45 50 55 60 65 70 75 ** Distance Measured on Entry, in Feet 90 20.0 25.0 30.0 35.0 40.0 45.0 50.0 55.0 60.0 65.0 70.0 75.0 85 20.0 25.1 30.1 35.1 40.2 45.2 50.1 55.2 60.2 65.3 70.3 75.3 80 20.3 25.4 30.5 35.5 40.6 45.7 50.8 55.8 60.9 66.0 71.1 76.2 75 20.7 25.9 31.1 36.2 41.4 46.6 51.8 56.9 62.1 67.3 72.5 77.7 70 21.3 26.6 31.9 37.2 42.6 47.9 53.2 58.5 63.9 69.2 74.5 79.8 65 22.1 27.6 33.1 38.6 44.1 49.6 55.2 60.7 66.2 71.7 77.2 82.8 60 23.1 28.9 34.6 40.4 46.2 52.0 57.7 63.5 69.3 75.1 80.8 86.6 55 24.4 30.5 36.6 42.7 48.8 54.9 61.0 67.1 73.3 79.4 85.5 91.6 50 26.1 32.6 39.2 45.7 52.2 58.7 65.3 71.8 78.3 84.9 91.4 97.9 45 28.3 35.4 *42.4 49.5 56.6 63.6 70.7 77.8 84.9 91.9 99,0 106.1 40 31.1 38.9 46.7 54.5 62.2 70.0 77.8 85.6 93.3 101.1 109.0 116.7 35 34.9 43.6 52.3 61.0 69.7 78.5 87.2 95.9 104.6 113.4 122.1 130.8 30 40.0 50.0 60.0 70.0 80.0 90.0 100.0 110.0 120.0 130.0 140.0 150.0 25 47.3 59.2 71.0 82.8 94.6 106.5 118.3 130.1 142.0 153.8 165.6 177.5 20 58.5 73.1 87.7 102.3 117.0 131.6 146.2 160.8 175.5 190.1 204.7 219.3 15 77.3 96.6 115.9 135.2 154.5 173.9 193.2 212.5 231.9 251.2 270.5 289.8 10 115.2 144.0 172.8 201.6 230.4 259.2 287.9 316.7 345.5 374.3 403.1 432.0 5 229.5 286.9 344.2 401.6 459.0 516.3 573.7 631.1 688.4 745.8 803.2 860.5 are shown by the shorter ones. This is the general direction of driving rqotns and is adopted where conditions permit. Fig. 1 shows that in the prevailing American practice the rooms are parallel to the main entries; hence main entries are face entries and cross-entries are driven parallel to the ends of the coal and are end-entries, although far more commonly called butt-entries. Face on is adopted where the face cleats are not as free or as numerous as the end cleats. Coal worked in this way breaks well, and the yield is perhaps larger for the same amount of undercutting than by any of the other methods, producing also a greater proportion of lump coal. In working long horn, the opening is driven so that the face makes an angle less than 45 with the face cleats of the coal; the coal breaks in long slabs or wedge-shaped masses, giving rise to the name long horn. A face driven this way does not require the same amount of cutting; and if slightly inclined grip shots are used, good-sized lump coal is produced. If the coal works too freely face on, by this method support is given the ends of the coal while being undercut. In working half on, the rooms are driven at an angle of 45 with the cleats of the coal. The method is adapted to coals that break about equally well on the face and the end cleats. In working short horn, the face of the room makes an angle between 45 and with the face cleats. The method is adapted to the working of coal where the end cleats are so pronounced as to require the additional support given to the coal by this method when mining or undercutting. It bears the same relation to end-on work that long horn bears to face-on. In working end on, the face of the room is at right angles to the face cleats, and, consequently, parallel to the end or butt cleats. This method, and short horn, are adapted to the working of coals under strong roof pressure. In gen- eral, the size of the coal and the yield are not as great as in face on or long horn. As the face cleats are quite pronounced when rooms are driven end on, wide pillars are generally used. Where there is much occluded gas at high pressure, the direction of the work- ing face with respect to the face cleats of the coal is important, as a breast driven face on affords little or no opportunity for the escape of this gas, except 616 METHODS OF WORKING as it finds vent in violent outbursts. On the other hand, if this coal is worked end on, the face cleats are cut across and exposed and the gas escapes gradually and quietly. The method by short horn or half on, may be found to give good results in such a case, as the pressure of the gas is then made to do effective work in assisting to break down the coal. Direction of Rooms as Determined by Slips in the Roof. A roof slip is a line of weakness that was at some time a line of fracture in the rock and which may or may not have been filled subsequently, by infiltration, with clay or other matter. Roof slips frequently occur in parallel lines in the rocks overlying coal seams; if this is the case, there is great danger from roof falls if the room face is parallel to the direction of the slips, for the miner cannot see the slip until too late to prevent accident by the falling of the slate or the sudden breaking down of the coal. By driving the room at an angle across the slips, not only is sufficient support given to the roof to prevent its breaking suddenly, but the presence of the slip is readily observed. When the face is at right angles to the direction of the slips, there is not the same danger at the face as when the face is parallel to the slip, because the roof is better supported by the coal. The chief danger occurs when drawing back the pillars, for as the slips are parallel to the line of the pillars, a large fall may occur suddenly at any time by an unexpected cross-break. In any case, when driving under such roof, a larger amount of good timber is required. WORKING FLAT SEAMS The general arrangement of a mine worked on thedouble-entry system according to the common American practice is shown in Fig. 1. The reasons for the direction, dimensions, etc., of the entries and rooms have been given in previous paragraphs. The general method is, of course, slightly changed locally to meet prevailing conditions, some of the modifications being given here under the names of the mining districts in which they are used. Pittsburg Region. The coal is worked with double entries, with cut- throughs between for air, and on face and butt entries are about 9 ft. wide, and the rooms 21 ft. wide and about 250 ft. long; narrow (or neck) part of room, 21 ft. long by 9 ft. wide; room pillars, 15 to 20 ft. wide, depending on depth of strata over the coal, which is from a few feet to several hundred feet. The mining is done largely by machines of various types. Coal is hard, of course, and, in many places, the roof immediately over the coal is also quite hard. There are about 4 ft. of alternate layers of hard slate and coal above the coal seam. Rooms are mined from lower end of butt as fast as butt is driven, the ribs being drawn as mining progresses. As the coal is harder than in the Connellsville region, thickness of coal pillar between parallel entries is some- what less. Clearfield Region. The butt and face are not strongly marked in the B or Miller seam, the one chiefly worked in this region. Where possible, these cleavages are followed in laying out the workings, but the rule is to drive to the greatest rise or dip and run headings at right angles to the right and left, regardless of anything else. The main dip or rise heading is usually driven straight, and is raised out of swamps or cut down through rolls very com- mon here unless they are too pronounced, when the heading is curved around them. The same is true of room headings, except that they are more usually crooked, not being graded except over very minor disturbances. As the B seam rarely runs over 4 ft. in thickness, and is worked as low as 2 ft. 8 in., in the haulage headings the roof is taken down to give 5 ft. to 5 ft. 2 in. above the rail, or 5 ft. 8 in. to 5 ft. 10 in. in the clear. Where the result- ing rock is taken outside, the headings are driven 10 ft. wide with 24 ft. of pillar, roof taken down in haulage heading but not in the air-course. Where the rock is gobbed underground, the haulage heading is 18 to 24 ft. wide, air- course 10 ft., pillar 24 ft., and roof taken down in haulage heading only. The thinner the coal, the wider the heading. It is more economical to haul the rock to daylight. The bottom generally consists of 3 ft. to 5 ft. of hard fireclay, frequently carrying sulphur balls. In numerous places, the sand rock is immediately over the coal, but in most cases there is from 3 to 5 ft. of slate before the sand rock is reached. Room headings are driven 280 ft. apart, haul rock to daylight, heading 10 ft. wide with > 24 ft. pillar to 10 ft. air-course, in which roof is left up. A 15 ft. to 25 ft. chain pillar is left between air-course and faces of rooms from the lower heading, every fourth to eighth of which is driven through to the air-course to shorten the travel of the air. The rooms are therefore 180 to 200 ft. long, and the men push the cars to the face, an important item in this thin coal. METHODS OF WORKING 617 Rooms are 21 ft. wide with a 15 ft. pillar, and a 15 ft. chain pillar is left between the first room on any room heading and the main heading, and roof is not taken down in rooms. Main-heading track is usually 30-lb. iron, room heading, 12 lb., and 2"X 1" strap iron set on edge is used in the rooms in low coal. Mine cars hold from 600 to 800 lb. in low seams, and 1,500 to 2,000 lb. in the so-called thick seams; i. e., 3 ft. 8 in. to 4 ft. thick. Reynoldsville Region. The measures are very regular, and the method employed is the typical one shown in Fig. 1. The average thickness of the prin- cipal seam is 6$ ft. and the pitch is 3 to 4. The coal is hard and firm, and contains no gas; the cover is light, and on top of the coal there are 3 or 4 ft. of bony coal; the bottom is fireclay. Drift openings and the double-entry system are used. Both main and cross-entries are 10 ft. wide, with a 24-ft. pillar between. The cross-entries are 600 ft. apart, and a 24-ft. chain pillar is left along the main headings. The rooms are about 24 ft. wide and open inbye, the necks being 9 ft. wide and 18 ft. long. The pillars are from 18 to 30 ft. thick. West Virginia Region. The general plan of working the Pittsburg coal in the northern part of West Virginia is as follows: The coal measures vary from 7 to 8 ft. in thickness, and have a covering varying from 50 to 500 ft. The coal does not dip at any place over 5%. In most places the coal is prac- tically level, or has just sufficient dip to afford drainage. The usual method of exploitation is to advance two parallel headings, 30 ft. apart, on the face of the coal. At intervals of 500 to 600 ft., cross-headings are turned to right and left, and from these headings rooms are turned off. These cross-headings are driven in pairs about 20 or 30 ft. apart. Between the main headings and the first room is left a block of coal about 100 ft. wide, and on the cross-headings there is often left a barrier pillar of 100 ft. after every tenth room. The headings are driven from 8 to 12 ft. wide, and the rooms are made 24 ft. wide and 250 to 300 ft. long. A pillar is left between the rooms about 15 to 20 ft. wide. These pillars are withdrawn as soon as the panel of rooms has been finished. The rooms are driven in from the entry about 10 ft. wide for a distance of 20 ft., and then the room is increased in width on one side. The track usually follows near the rib of the room. Cross-cuts on the mam and cross-headings are made every 75 to 100 ft., and in rooms about' every 100 ft. for ventilation. The double-heading system of mining and ventilation is in vogue. Over- casts are largely used, but a great many doors are used in some of the mines. Rooms are worked in both directions. This is the general practice when the grades are slight. When the coal dips over 1%, the rooms are driven in one direction only. In this case, the rooms are made longer, as much as 350 ft. It is the custom then to break about every third room into the cross-heading above (a practice ill advised). The floor of this bed of coal, being composed of shale and fireclay, often heaves, especially when it is made wet. Some trouble is at times experienced by having the floor heave by reason of the pillars being too small for the weight they support. The dimensions of rooms and pillars given are for a mine (with covering 300 to 500 ft. thick) having a fairly good and strong roof. Where roof, bot- tom, and thickness of cover change, these dimensions are altered to suit the requirements. The main-heading pillars may be reduced to 30 or 40 ft.; the rooms may be made 15 ft. wide with 12 ft. pillars, and no barrier pillars may be left on the cross-headings. The foregoing plan is very much followed in other parts of the state; at least an attempt is made to do so, but local disturbances often require changes in the plan. This plan is followed on some parts of New River, and also in the Flat Top field. George's Creek District, Md. Fig. 10 shows the method used in the George's Creek field, Maryland. The coal shows no indication of cleats, and the butts and headings can be driven in any direction. The main heading is driven to secure a light grade for hauling toward the mouth. Cross-headings making an angle of 35 to 40 are usually driven directly to the rise, and of the dimensions shown. Pillars are drawn as soon as the rooms are completed, being attacked on the ends and from the rooms on either side, the coal being shoveled to the mine car on a track in the room. Very wide pillars are split. No effort is made to hold up the overlying strata, and the entire bed is removed as rapidly as possible. An extraction of 85% of the bed is considered good work. A section of the seam is as follows: Roof coal, 10 in.; coal, 7 ft.; slate, i in.; coal, 10 in.; slate, \ in.; coal, 10 in.; fireclay; slate. The top bench is bony and frequently left in place to prevent disintegration of the roof by the 618 METHODS OF WORKING air Above this coal is from 8 to 10 ft. of rashings, consisting of alternating thin beds of coal and shale, that is very brittle, and requires considerable timber to keep it in place. Blossburg Coal Region, Pa. Coal is generally mined trom emits, but in a few cases by slopes. Fig. 11 shows the general method adopted; the breasts are run at right angles to the slips; the breast pillars are split by a center head- ing and taken out as soon as the breasts are finished. The gangway pillars FIG. 10 are taken out retreating from the crop or boundaries of the property. The general average of the coal seams is not over 3^ ft., accompanied by fireclay and some iron ore. The dip of the veins is about 3%. Indiana Coal Mining. Fig. 12 shows the double-entry room-and-pillar methods as used in Indiana. The entries are generally 6 ft. high, 8 ft. broad, the minimum height required by law being 4 ft. 6 in. The rooms are from 21 to 40 ft. in width. The mines are generally shallow. The rooms are shown as widened on both ribs, but a more usual method in this locality is to widen the room on the inbye rib, leaving one straight rib for the protection of the road in the room. Iowa Coal Mining. The coal lies at a depth of 200 ft. below the surface, and is geologically similar to that of the Missouri and Illinois fields. It lies in lenticular basins extending northwest and southeast and outcropping in the larger river beds. The seams are practically level, non-gaseous, and gen- erally underlaid by fireclay and overlaid by a succession of shales, sandstones, FIG. 11 Mouth N3 Drift and limestones, which are generally of a yielding nature, giving a strong, good roof for mining. There are three distinct seams, the lower one, which varies from 4 to 7 ft. in thickness, being the only one worked. The coal is a hard, brittle, bituminous that shoots with difficulty, but is excellent for steam and domestic uses. About Centerville, the coal has a distinct cleat, but else- where in the state this is lacking. The entry pillars along the main roads are 6 to 8 yd. thick, for the cross- entries 5 to 6 yd., and for the rooms 3 to 5 yd. Room pillars are drawn in when approaching a cross-cut. Both room-and-pillar and longwall methods METHODS OF WORKING 619 are in use, with modifications of each. In the room-and-pillar method, the double-entry system is almost invariably used in the larger mines. Rooms are driven off each entry of each pair of cross-entries at distances of 30 to 40 ft., center to center; the rooms are 8 to 10 yd. in width, and pillars 3 to 4 yd. The rooms are narrow for a distance of 3 yd., and then widened inbye at an angle of 45 to their full width. They vary from 50 to 100 yd. in length, and the road is carried along the straight rib. When double rooms are driven, the mouths of the rooms are 40 to 50 ft. apart, and they are driven narrow from the entry a distance of 4 or 5 yd. A cross-cut is then made connecting them, and a breast 16 yd. wide is driven up 50 to 60 yd. The pillar between each pair of rooms is 12 to 15 yd. In pillar-and-stall work, the stalls are usually turned off narrow and widened inside, the pillar varying from 5 to 8 yd. The stalls are 30 to 40 yd. in length, and the pillars are drawn back. When the stalls are driven in pairs, the pillar 8 to 10 yd. in width is carried between them. Steep Rooms. Where the pitch is so great that mules cannot haul the car to the face for loading, a windlass may be used for the purpose, the handle of which is turned by the miner. If electric haulage is used, the motor may be blocked on the rails near the mouth of the room, and its cable reel or a special drum used to wind up a rope running over the necessary sheaves (pulleys) at the mouth and face of the room, which rope, attached to the end of the car, FIG. 12 hauls it up to the face. In other cases, self-acting inclines are used, in which the weight of the descending loaded car pulls the empty car to the face. This arrangement requires a double track in the room. Where roof conditions permit of only a single track, another pair of lighter rails may be laid between those of the regular room track and upon these a carriage with a counterweight will run. This counterweight is so adjusted that while the loaded car in descend- ing will raise it to the face, its weight in descending will pull the empty car to the face. Usually, a grade at which mules may pull the cars to the face is secured by inclining the rooms to the entry, the direction being determined by the formula given before. If the rooms are inclined and equipped with some one of the mechanical appliances just described, coal may be loaded at the face on much steeper pitches than would otherwise be the case. WORKING PITCHING SEAMS Difficulties in Mining on a Pitch. A soft friable coal when mined on a steep pitch has a tendency to run; that is, without any mining, it breaks freely from the face of the breast and then slides down the pitch. Sometimes little or no work need be done in the breast after the chute has been widened out to form the breast, as sufficient coal thus breaks from the face from time to time to keep the breast full as the coal is drawn out through the loading chute; the coal continues to run until the breast breaks through into the upper gang- way. The uncertainty that necessarily exists in regard to the flow of the coal 620 METHODS OF WORKING renders this method unreliable, although it is often adopted from neces- sity. One objection to this method is that the running of the coal cannot be controlled, and the widths of the breast and pillars cannot be maintained; the breast is often increased in width and much or all of the pillar coal runs out at the chutes, while at other times the width of the breast gradually decreases and ultimately the coal stops running. The miner must then go up into the breast and start the coal to running again by widening out the breast, or by placing one or more small shots in the coal; this is a dangerous operation, as the coal may come with a rush. The coal on a steep pitch may not run sufficiently to do away with mining, but it may be so free as to require particular support at the face to prevent the coal from running sufficiently to injure the miners. The working of free coal on a heavy pitch requires skilled labor; and as gas usually issues from such coal in large quantities, safety lamps must often be used, thus increasing the danger from falls on account of insufficient light. The props used under these con- ditions should not be less than 6 in. in diameter and should be very firmly set. If the roof is strong and firm, these props may be taken out and moved for- wards as required, thus saving labor and material. In working coal by the battery method, the coal will sometimes become clogged and form an arch, which supports all the coal above the arch and allows the breast below to become empty as the coal is gradually drawn out through the loading chute. This condition is dangerous to the men working on top of the coal near the face, for if the arch suddenly gives away they may be car- ried down and buried in the coal. Such a slide is also apt to be very disastrous to the battery and the sides of the chute. To break down such an arch, an opening may be made in the side of the chute and the coal started to running by means of bars. Occasionally a small stick of dynamite is put under the coal and the arch loosened in this way. When this is done, an opening should be made from the side, and the miner should not, as he sometimes does, climb up the chute and after setting off his fuse trust to getting out before the coal begins to slide, as this is extremely dangerous. After the face has been blasted down, lumps'of coal will sometimes lodge in the manways alongside the chute and these must be similarly dislodged by means of bars or with dynamite. In returning to the face after a blast has been fired, the miner and his laborer should be exceedingly careful that the loose coal does not roll down the manway on them, and should also use great care to see that all loose coal in the face is barred down before they again begin work. Working Thick and Gaseous Seams That Run. In large seams, when the coal is soft and shelly or slippery, lies at an angle of more than 50, and generates large quantities of firedamp, a source of danger is the sudden lib- eration of gas should a breast run. To meet these conditions, the air-eourse may be driven above the entry or gangway and used as a return, the fan being attached as an exhaust, and the working rooms or breasts ventilated in pairs. The inside manway of one of a pair of breasts is connected with the gangway for the intake, and the outside manway of the other breast with the return airway, giving each pair of breasts a separate split of the current. In collieries where this system of working is followed, the coal is soft. A new breast is worked up a few yards, but as soon as it is opened out, the coal runs freely and the man- ways are pushed up on each side as rapidly as possible, to keep up with the face. Two miners, one on either side, sometimes finish a breast without being able to cross to each other. The work is done exclusively with safety lamps, and when a breast runs the gas is liberated in such quantities that it fre- quently fills breasts from the top to the airway before the men can get down the manway on the return side. When the gas reaches the cross-hole, it passes into the return airway without reaching any part where men are work- ing. Should a run of coal block a breast by closing the manway, it affects the current of one pair of breasts alone. As the gangway is the intake, leakage at the batteries passes into the breasts, as the cross-holes are above their level and the gas is thus kept above the starter when at the draw-hole. The gang- way, chutes, and airway are supplied by wooden pipes, which connect with a door behind the inside chute. If a breast runs up to the surface, it does not affect the return airway, as it is in the solid. Among the disadvantages urged against this system of working are the following: It increases the friction, as the air must pass in the airway all the distance from the breast to the fan, the area of the airway being small in comparison to the gangway or intake. METHODS OF WORKING 621 As the faces of the breasts are so much higher than the return airway, the lighter gas must be forced down into the return against the buoyant power of its smaller specific gravity. The reduction of friction obtained by splitting is neutralized by each split running up one small man way and down another; the advantage of running through several pillar headings and thus securing a shorter course being lost. This can be partly obviated by ventilating the breasts in groups, but the dangers avoided in splitting are increased. Blackdamp, which accumulates in the empty or partly empty breasts, works its way down and mixes with the intake current, as there is no return current in the breast strong enough to carry it away, the return being closed in the airway. All things considered, when the seam is soft and has a pitch of 40 and upwards, and emits large quantities of gas in sudden outbursts, as in running breasts, this system is the best that can be adopted. Working Thick Non-Gaseous Seams. The reverse of the system just described is followed at some collieries where the coal is hard and but little gas is encountered. The airway is driven over the gangway or against the top, the fan being used to force the air inward to the end of the airway. The air is distributed as it returns, being held up at intervals by distributing doors placed along the gangway. Among the advantages claimed for this plan are the following: As the pressure is outwards, it forces smoke and gas out at any openings that may exist from crop-hole falls or other causes. The warm air from the interior of the mine returning up the hoisting slope or shaft prevents it from freezing. As the current is carried from the fan to the end of each lift without passing through working places, the opening of doors as cars are passing, etc. does not interfere with the current. If a locomotive is used, the smoke and gases generated by it are carried away from the men toward the bottom. Locomotives are generally used only from the main turnout to the bottom. An objection to this system is that the gangway, as the return, is apt to be smoky. Starters and loaders are forced to work in more or less smoke, and even the mules work to disadvantage, while if gas is given off, it is passed out over the lights of those working in the gangway. However, in places where there is but little gas, and airways of large area can be driven, this plan works very satisfactorily, and some of the best ven- tilated collieries are worked upon it. An objection advanced by some against forcing fans is that they increase the pressure, thus damming the gas back in the strata. In case the speed of the fan is slacked off, the accumulated gas may respond to the lessened pres- sure and spring out in large volumes from its pent-up state. This argument, however, works both ways. An exhaust fan running at a given speed is taking off pressure, and if anything occurs to block the intake, the pressure is dimin- ished, and the gas responds to the decrease on the same principle. Working Small Seams Laying From Horizontal to 10. Two gangways may be driven, the lower or main gangway being the intake. Branch gang- ways should then be driven diagonally or at a slant, with a panel or group of working places on each slant gangway. Large headings should connect the panels. In this system, the air is carried directly to the face of the gangway and up into the breasts, returning back through the working places. The intake and return are separated by a solid pillar, the only openings being the slant gangways on which are the panels. The advantages of this plan are: The main gangway is solid, with the exception of the small cross-holes connecting with the gangway above; these furnish air to the gangway and are small and easily kept tight. These stoppings should be built of brick, and made strong enough to withstand concussion. A full trip of wagons can be loaded and coupled in each panel or section without interfering with, or detaining the traffic on, the main road; one trip can be loaded while another is run out to the main gangway for transporta- tion to the bottom. The only break in the intake current is when a trip is taken out from, or returns to, a panel; this can be partly provided against by double doors, set far enough apart to permit one to close after the trip before the other is opened. This distance can be secured by opening the first three breasts on a back switch above the road through the gangway pillar, or by running each branch over the other far enough to obtain the distance for the double doors. 622 METHODS OF WORKING If it is not desired to carry the whole volume of air to the end of the air- way, a split can be made at each branch road. These will act as unequal splits in reducing friction, and, although not theoretically correct, are prefer- able to dragging the whole current the full length of the workings. The objections urged to this plan are that it involves too much expense in the large amount of narrow work at high prices necessary to open out a colliery, that it necessitates a double track the whole length of the lift, and that the grade ascends into each panel or section. But the latter criticism falls, because the loss of power hauling the empty wagons up a slight grade is more than made up by the loaded wagons running down while the mules are away pulling a trip into another panel or section. For a large colliery this is without doubt the best and cheapest system. Working Small Seams Laying at More Than 10. In small seams lying at an angle of more than 10, and too small to permit an airway over the chutes, it is more difficult to maintain ventilation. If air holes are put through every few breasts, and a fresh start obtained by closing the back holes, or if an open- ing can be gotten through to the last lift as often as the current becomes weak, an adequate amount of air can be maintained, because the lift worked can be used as the intake, and the abandoned lift above as the re- turn. To ventilate fresh ground, the filling of the chutes with coal will have to be depended on, or a brattice must be carried along the gangway. This can be done for a lim- ited distance only, as a brattice leaks too much air. As a rule, collieries worked on this plan are run along until the smoke accumu- lates and the venti- lation becomes poor; then a new hole is run through and the brattice re- moved and used as before for the next section. This oper- ation is repeated 13 until the lift is worked out. Sometimes, to make the chutes tight, canvas covers are put on the draw holes, but as they are usually left to the loaders to adjust, they are often very imperfectly applied. Then, as the coal is fre- quently very large, the air will leak through the batteries. This plan works very satisfactorily if the openings are made at short inter- vals, say, as frequent as every fifth breast, but the distance is usually much greater to save expense. As the power of the current decreases as the distance between the air holes is increased, good ventilation is entirely a question of how often a cut-off is obtained. An effective ventilation could be maintained in a small seam at a heavy angle by working with short lifts, say two lifts of 50 yd. instead of one of 100 yd., as at present. The gangways should be frequently connected, and one used as an intake and the other as a return. This would necessitate driving two gangways where one is now made to do, but the additional expense would be made up in the greater proportion of coal won. Buggy Breasts. For inclinations between 10and 18, that is,' after mule haulage becomes impossible and until the coal will slide in chutes, buggies are often used. Fig. 13 shows a buggy breast m plan (a) and section (&). Coal is loaded into a small car or buggy c, which runs to the lower end of the breast and there delivers the coal upon a platform I, from which it is loaded into the mine car. The refuse from the seam is used in building up the track, and if there is not sufficient refuse for this, a timber trestle is used. METHODS OF WORKING 623 Another form of buggy breast is shown in Fig. 14. Here the coal is dumped directly into the mine car from the buggy. If the breast pitches less than 6, the buggy can be pushed to the face by hand, but in rooms of a greater pitch, a windlass is permanently fastened to timbers at the bottom of the breast, while the pulleys at the face are temporarily attached to the props by chains, so that they can be advanced as the face advances. The rope used is from in. to f in. in diameter, and any form of ordinary hori- zontal windlass can be used. With the windlass properly geared, one man can easily haul a buggy to the face of a breast in a few minutes' time. The buggy runs upon 20-lb. T rails spiked with 2\"Xl" spikes upon 2"X4" hem- lock studding sawed into lengths of 14 ft. Chutes. A chute is a narrow inclined passage down which the coal slides by gravity, or is pushed. When the pitch of the chute is between 15 and 30, sheet iron is laid in it to furnish a good sliding surface for the coal. When the inclination is less than 20, it is generally necessary to push the coal down the chute, as it does not then slide readily even on sheet iron. When the inclina- tion of the chute exceeds 30, coal will slide readily on a rock bottom without FIG. 14 the use of sheet iron. The use of chutes is therefore limited to seams whose inclination is greater than 15, that is, to what are generally called steep seams. When the inclination of the seam is less than 30 to -35, a single chute is usually placed in the center of the room. The chute ends in a platform pro- jecting into the entry, and from this platform the coal can be readily loaded into the mine car. The refuse made in mining is thrown on either side of the chute; and, if the pillars are to be robbed, this refuse should be kept as near to the center of the room as possible. Two chutes are sometimes employed, one along each rib, but as the cost of the second chute is considerable, it is not generally used unless it is required for purposes of ventilation. Fig. 15 shows an inclined room with a sheet-iron chute a in the center. As the coal is mined at the face b, it is shoveled into the chute and slides by gravity to the platform c, from which it is shoveled into the mine cars on the track d. Rows of props e are frequently stood alongside the chute to keep up 624 METHODS OF WORKING the roof above it, and the gob is stored between the posts and the rib in the spaces /. The chute also acts as a manway, and by means of the props the FIG. 15 miners are able to work their way up and down the room. The top coal g is left up to help keep up the roof and may be taken down after the room has been driven to its full length or it may be left in place. When the bed inclines at a greater angle than about 35, it is necessary to provide a staging or platform of some kind on which the workmen can stand in mining the coal. A staging of timbers may be built and advanced as the face advances, but this is an expensive method, and it is gener- ally better to allow the room to fill up with the broken coal, keeping the level of this broken coal just near enough to the face to provide a stand- ing place for the workmen. The coal is supported at the bottom of the room by a bulkhead of heavy timber known as a battery, and the method of working is known as working on battery. Only enough coal is taken out through a chute at the bottom of the room to take off the excess of coal that cannot be thus stored in the room owing to the fact that the broken coal occupies about 75% more space than the same coal in the solid. Single-Chute Rooms. Fig. 16 illustrates the general form of a single-chute room. The coal a is stored in the center and a manway b is con- structed up each side with props and planking for the purpose of ventilation and to afford access to the face for the workmen. Cross-cuts c are made by driving through the pillar separating adjacent rooms. At the point where the room neck widens to full room width, a battery is constructed to hold FIG. 16 back the coal in the chute. This is composed of METHODS OF WORKING 625 FIG. 17 FIG. 18 strong posts d set in the roof and floor of the seam as a support for the cross- timbers e\ a small opening /, known as the loading chute, is left at the center of the battery and through this the coal is drawn as required. The man- ways b are connected with the room neck by a small opening in the battery, through which workmen pass in going to and from work. This opening as covered by a curtain so is to maintain the air-current along the face. When the coal is drawn put through a central load- ing chute, the movement takes, place principally in the coal lying near the cen- ter of the breast. If the roof is poor, the movement of the coal will not in this _ way cause it to fall and mix with the coal; and if the floor is soft the props protecting the chute, and which are stepped into the floor, are not so liable to be unseated, closing the manway and blocking the ventilation. The sur- plus coal is sometimes thrown down the manways, instead of being drawn out at the bottom of the breast through a loading chute, leaving the loose coal in the center of the breast undisturbed until the limit is reached. Double Chute Rooms. Fig. 17 shows the arrangement of an inclined room in which the weight of the loose coal is supported mainly by a pillar of coal left along the entry. The coal is drawn out of the room by two loading chutes, one at each side of this pillar, and the workmen gain access to the man- ways along the room ribs through short manways driven through the entry pillars. Fig. 18 shows a similar arrangement to that shown in Fig. 17 except that the sides of the loading chutes are in line with the sides of the chute in the room, the manways are straight, and the loading chute and manway are in the same opening in the coal. This method has an advantage over that shown in Fig. 17, as it requires less cutting of the entry pillars. An advantage of supporting the coal by a pillar at the bottom of the room, as shown in Fig. 24, is that there is less likelihood of a break occurring in the batteries, which would throw all of the coal on the gangway or airway, and thus close off these passages and interfere both with haulage and ventilation. If the coal seam is mixed with rock that can be readily separated from the coal underground, this separation may be made on the platform /, Fig. 19 (a), the rock being left in the center of the room instead of the coal, as was illus- () * (*) FIG. 19 trated in Figs. 16, 17, and 18. The coal is then thrown down the chutes c and loaded into cars on the entry g. Fig. 19 (b) is a section through the room shown in (a) on the line bdeh. This method is also used where the coal is very gaseous and where it is not well, therefore, to keep broken coal stored in the 40 626 METHODS OF WORKING room. The air-current passes through the airway a and up the chute c to the face. This method is not adapted to very thick seams, as it is impracticable to build the necessary platforms in such seams. The accompanying table gives approximate inclinations of the seam when the several methods just described are employed. These inclinations may be varied by local conditions. METHOD SUITABLE FOR USE IN INCLINED SEAMS Method Cars lowered by hand, or drawn by mule or motor, rooms on full pitch < Cars lowered by hand, or drawn by mule or motor, rooms at angle with pitch Cars lowered by windlass, rooms on full pitch Self-acting incline or jig road .' ^v^; Buggy system, thick seams -..?.. Sheet-iron chutes Natural chutes with battery Inclination of Seam Degrees 0-6 5-12 5-10 5-30 10-18 15-30 30 upwards The manways in steeply inclined rooms are constructed in two general ways. In a seam that is not over 6 to 8 ft. thick, the method shown in Fig. 20 may be used. The posts a are set as shown and lined with plank; this par- tition forms the sides of the chute b and leaves a manway c between the chute and the rib. In thick seams, inclined posts called jugulars a, Fig. 21, are used. These are set in hitches cut in the floor and the rib, so as to form a triangular pas- sageway or manway b. The jugulars are lined with plank to form the sides of the center chute c, which is filled with loose coal or refuse. As a general rule, in inclined seams as in flat seams, the rooms are driven up to within a short distance of the entry above, a chain pillar being left between the ends of the rooms and this entry; the width of this pillar varies with the character of the roof, floor, and coal, depth of cover, and inclination of the seam. To secure better ventilation, an occasional room is often holed through this pillar into the entry above; and where the coal has been worked FIG. 20 FIG. 21 out from the chambers above, and there is no water to interfere with the lower workings, many or all of the rooms are thus driven through to the upper entry. The chain pillar is sometimes drawn back with the other pillars. The distance between the successive lifts or entries varies with the conditions, but is usually about the same or slightly less than the distance between entries in flat work- ings under the same conditions. Battery Breasts. The methods of working by single and double chutes and batteries are adaptations of similar methods originally applied in connec- tion with anthracite mining. Many modifications of these simple methods are used in order to meet the requirements of different pitches and different thick- nesses of coal. The following are the most important of these modifications: Fig. 22 shows an elevation (a) and cross-section (fc) of a breast in a thick seam pitching about 60. The seam is 16 ft. thick with several thin slate part- ings; the roof and floor are good, and the coal hard and firm. The gangway g is driven on the strike of the seam, near the bottom of the coal and with sufficient METHODS OF WORKING 627 grade to insure drainage. A small airway h is driven just below the top bench of coal, and is connected with the gangway by occasional openings not shown. This airway is often called a monkey gangway, or simply a monkey. FIG. 22 (&) A narrow opening, called a chute, is opened off the gangway and driven up on the floor of the seam a distance of about 5 yd., and at this point it is widened out gradually on both ribs, until the full width of the breast, 5 to 8 yd., is reached. A timbered chute c conveys the coal into the car on the gangway g. A battery of timber b is constructed at the point where the breast is widened out by setting double posts on each side of the center and close to the ribs; these posts are firmly set in holes cut in the floor and the roof, and cross-tim- bers are then placed behind them, leaving only a small opening for the coal to pass through. A manway w is constructed up each side of the chute, by 628 METHODS Of WORKING placing about 30 in. from each rib a line of posts which are firmly set in holes cut in the roof and floor and lined with plank to form the sides of the chute. An opening r in the battery connects each manway with the chute c and also affords access to the face of the breast. Cross-cuts a are driven between adjoining breasts at points up the pitch. The breast is kept full of loose coal, on which the miner stands as he works at the face. Fig. 23 represents in elevation (a) and cross-section (6) breasts driven to the full pitch of a thick seam whose inclination is about 60. The gangway g is driven on the strike and in the top of the seam while the airway c is above the gangway and in the top coal. The breasts are opened by a narrow opening 9 ft.X6 ft. driven up the pitch for a distance of 18 to 24 ft., this neck being gradually widened out to the proper breast width, as shown. The section is taken on the lines Ik and ij, and the elevation is made on the line pq, and does not show, therefore, the headings c and d shown in (b). In the middle of the pillar between the loading chutes, a small manway m is driven up a few yards, and then branches s are turned off in both directions until intersection is made with the breasts on each side. From these points the manways w are carried up on each side of the breast along the rib as shown. A narrow manway n is usually made by planking off a por- (ft) FIG. 24 tion^of the opening so that the loaders may have free access to the battery at all times. A small airway d is driven from airway c to the manway m, but cross-cuts between the airway and gangway are also necessary where much gas is given off during the working. The air-current passes along the gangway g and returns along the faces of the breasts. The small airways d and c are not used when the breast is working, but if any accident in a breast manway ID blocks the ven- tilation, the air can be conveyed around the breast, through the airways d and c by simply removing stoppings. This plan is especially adapted to working thick steeply inclined seams of soft gaseous coal. _ When the pitch of the bed is less than about 50, the gangway g is usually m the bottom coal, but for a greater inclination it is in the top coal, so that the flpw-of the coal may be more easily controlled. Fig. 24 shows a method in which a loading chute c is arranged on each side of the breast and a supporting pillar of solid coal is left in the mouth of each breast; the batteries b are built near the upper side of this pillar. The gang- way g and the airway h above it are driven in the top coal. The loading chutes c are driven up from the gangway and across the full width of the seam at such an angle that the coal can be easily controlled in the chute. When the chutes c reach the floor of the seam, they are widened out to breast width and at the same time the coal face is opened up to the top of the seam in a more or less vertical line, as shown in the cross-section (6). The manways m are driven METHODS OF WORKING 629 through the gangway pillar between the breasts and are divided into two parts, as was described in connection with Fig. 23, a manway n extending up each side of the breast. The advantage of the method illustrated in Figs. 23 and 24 over that shown in Fig. 22 is that the man ways and the coal chutes are kept apart and there is therefore usually free access to the face at all times, even should there be a break in the coal chute. By driving the gangway near the roof, as shown in Fig. 24, where the pitch is heavy the loading chute c is more easily controlled, and the gangway is also less likely to be injured by a squeeze. The disad- vantage of the method is the extra expense incurred in driving long chutes. Fig. 25 is a sectional view of a thick seam of coal standing vertically and mined by room and pillar. The gangway or level g is connected with the air- way h by the passages c, d, and e. The battery b is at the inner end of the chute c and near the foot of the vertical manway m, in which a ladder is placed. The passages d and e are for the purpose of ventila- tion; they also serve as man ways to connect the gang- way g with the foot of the vertical manway m. Fig. 26 is a section through what is called a back breast p in thick anthracite seams. The regular breast b having been mined out, the coal over the main gangway g and monkey gangway k is worked '__ by opening a breast p off the monkey gangway or off another gangway driven especially for the purpose of getting out this coal, and driven so that the coal may slide through chutes to the cars. Such a mode of working may enable a large proportion of the gangway stumps to be removed, which would be entirely lost otherwise. Working Contiguous Seams. Coal seams that are approximately parallel and are close together are said to be contiguous. The following points must be carefully considered in the working of contiguous seams: Thickness and char- acter of the rock separating them; thickness of the seams; nature of the roof, floor, and coal of each seam; inclination of the strata; and general depth below the surface. The thickness of strata separating contiguous seams varies from a fraction of an inch to several feet. When this thickness does not exceed 2 or 3 ft., the separating rock is called a parting and all the coal and rock are then usually taken out at the same time as one face of coal, or the face in the lower seam is kept a few yards in advance of that above. The waste material forming the parting is not removed in either case, but simply left where it falls, except on the roads, as the handling of so large an amount of waste would ren- der the econ9mical working of the coal impossible. At other times, the openings are first driven in the' lower seam, and when these reach the limit of the workings the tracks in the rooms are taken up and the rock or slate parting is allowed to fall or is blasted down. The upper coal is then taken down. When the thickness of the FIG. 26 intervening rocks is greater, contiguous seams may be worked either by what are called rock chutes or by cross-tunnels. Fig. 27 shows a section of two seams, separated by a few yards of rock. Chutes from 4Jto 7 ft. high and 7 to 12 ft. wide are driven in the rock from the gangway or level g to the level / in the seam 630 METHODS OF WORKING above, at such an angle that the coal will gravitate from the upper seam into the gangway g. The working, otherwise, is similar to that previously described. Rock-chute mining contemplates the following sequence of operation: 1. The opening of all gangways and airways in the lower seam, to develop coal as yet untouched in a thick seam lying a few feet above it. 2. Developing the thick bed by a regular series of rock chutes driven from the gangway below; workings being opened out from the chutes as in ordinary pillar-and-breast work- ing the panel system or some other plan may be found better than pillar- and-breast workings. 3. Driving the breast to the limit of the lift and robbing out the pillars from a group of breasts as soon as possible, even if a localized crush is induced. 4. After one group of breasts is taken out and the roof has settled, p IG> 27 opening a second series of chutes for the recovery of coal from any large pillars that were not taken out when the crush closed the workings. 5. While the work of recovering the pillar coal is in progress, a second group of breasts may be worked, and the process continued until all the area to be worked from that gangway has been exhausted. The same process is employed in opening lower lifts. 6. When all the upper bed of coal has been exhausted, the lower seam may be worked by the ordinary method. Workings in this seam may be carried on simultaneously with the upper bed, but to avoid the possibility of a squeeze destroying these workings, very large pillars must be left. After exhausting the upper seam, these pillars may be advantageously worked by opening one or two breasts in the center of each, and when these are worked to the upper limit, attacking the thin rib on each side, commencing at the top and drawing back. When the roof of the lower bed is good, the cost of timbering and keeping open the gangways and airways will ^^ be considerably less than if these were driven in the upper seam, and this dif- ference, in some cases, may be sufficient to pay for driving all the rock chutes. There are three undetermined points in this connection, viz.: (1) The maximum distance between the two beds, or the length of rock chute that can be driven with satisfactory financial results. (2) The maximum dip on which such workings can be suc- cessfully opened. (3) The maximum thickness of the upper and also of the lower seam, which will yield results warranting the additional outlay when rock chutes are of considerable length. Fig. 28 shows how one or more seams are worked by connecting them by a stone drift, or tunnel, driven hori- zontally across the measures, through which the coal from the adjacent seams is taken to the haulagewa'y leading to the landing at the foot of the slope or shaft. Tunnels are sometimes driven horizontally through the measures from FIG. 28 the surface, so as to cut one or more seams above water level. The lower seam of coal is worked from a gangway or level I, connected by a tunnel, or stone drift /, to the level or gangway g, in the thick seam. The stone drift may be extended right and left to open seams above and below the METHODS OF WORKING 631 thick seam. This tunnel, or stone drift, is never driven under a breast in the upper seam, but directly under the middle of the pillar. In the upper and thicker seam, when the coal is very hard, a breast b is worked to the limit and the loose coal nearly all run out through the chute s into the gangway g. The monkey gangway m is driven near the top as a return airway, and is connected to the upper end of the chute s by a level heading , and to the main gangway g by a heading v. These headings are driven for the purpose of ventilation and to provide access to the battery in case the chute 5 should be closed. In the lower seam, the breast is still being worked upwards in the ordinary way. New Castle, Colorado, Method. The following method is used at New Castle, Colorado, for highly inclined bituminous seams. The coals mined are only fairly hard, contain considerable gas, and make much waste in mining. Fig. 29 shows the method used for extracting the thicker vein to its full width of 45 ft., and the E seam 18 ft. thick, excepting that left for pillars. Rooms and pillars are laid out under each other in the two seams whenever practi- cable. Entries are along the foot-wall; 30 ft. up the pitch is an air-course. Rooms and breasts are laid out as shown in Figs. 17 and 18. In the thick vein, the manways go through the entry pillars to the air-course and thence along the FIG. 29 ribs each side of the room, one manway to tne main entry serving for two double rooms. A lower bench of 6 ft. is first mined the full length of the rooms, 120 ft., side manways being protected by vertical or leaning props, bordered with 3-in. planks outside, and the chute or battery is then put in. At the top the rooms are connected by cross-cuts, and, occasionally, intermediate cross- cuts are required. The room is kept full of loose coal, only sufficient being drawn to keep the working floor at the proper height for the mining. When driven to the limit and with cross-cuts connected, the coal is all drawn out at the chutes, which have receptacles for rock and waste at their sides, to be picked out by the loaders. The next operation is to drive across the seam at the air-course until the hanging wall is reached, manways, called back man- ways, being maintained as before. A triangular section of coal is mined off, as shown in Fig. 17, and the room filled with loose coal. The full thickness of the seam is now taken off, shots being first placed at SS, coal being drawn out at the bottom as required. In robbing a pillar, the manways are moved back into the pillar each side 10 ft. or so, by mining on the lower bench as before, and holes are drilled into the roof with long drills, which bring down as much of the overhanging part as can be reached. Alabama Methods. Fig. 30 shows the common methods used in working the Alabama coals. The seams now working vary from .2 to 6 ft. thick, and 632 METHODS OF WORKING they pitch from 2 to 40. Where the seams are thin, the coal is hard, and pillars of about 20 to 30 ft. are used to support the roof. The thick seams are soft and easily broken, and much larger pillars are left. The character of bot- tom and top varies; fireclay bottom and slate roof are usually found with the thick seams, and hard bottom and sandstone roof with the thin seams. The general plan of laying out the mine is to drive the slope straight with the pitch of the seam; this is usually on the butts of the coal. A single-track slope is 8 ft. wide, and a double-track slope 16 ft. Cross-headings are driven or turned from the slope water level every 300 ft.; air-courses are driven parallel on either side of the slope. Where an 8 ft. slope is driven, 30 ft. of pillar is left between the slope and airway, and for a 16 ft. slope, 40 ft. of pillar. The size of pillar, however, depends largely on the character of the roof and thickness and strength of coal. On the lower side of the heading, pillars from 20 to 60 ft. are left on the entry before turning the first room. The rooms are worked across the pitch on an angle of about 5 on the rail, as shown in A , when the coal does not pitch greater than 20; where the pitch is greater, chutes are PIG. 30 worked and the rooms are driven straight up the pitch B. In a few cases where the pitch is not greater than 15, double rooms are worked with two roadways in each room, as shown in C. A rope with two pulleys is used, and each track keeps the rib side of the room, the loaded car pulling up the empty on the opposite side of the room; distance between room centers, about 42 ft. Where single rooms are worked, the room is driven narrow (8 ft. wide) for j i j en connectlons are made with the room outside of it; the room is then widened out to about 25 ft., sloping gradually until this width is attained; pillars of from 10 to 20 ft. thick are left between the rooms, and cross-cuts for ventilation are made about every 50 ft.; every third or fourth room is driven through to the entry above; pillars are then drawn back to the entry stumps or pillars. The average cover over the coal now working is from 100 to 600 ft Air-courses usually have an area of 30 ft., and sufficient coal is taken out to give this area, the roof and bottom being left. Tesla, California, Method. The Tesla, California, method is shown in *ig. 31. The coal seam averages 7 ft. of clear coal, and pitches 60. This METHODS OF WORKING 633 system was adopted in a portion of the mine to get coal rapidly; for, at this point, a short-grained, slate cap rock came in over the coal, making it difficult to keep props in place. The floor is a close blue slate and has a decided heaving tendency. The roof is an excellent sandstone. There is a small but trouble- some amount of gas. Two double chutes are driven up the pitch at a distance of 36 ft. apart, connected every 40 ft. by cross-cuts. One side of each chute is used for a coal chute and the other for a manway and air-course. At a distance of 12 yd. apart small gangways are driven parallel with the main mine gang- ways. These are continued from each chute a distance of 300 ft., if the con- ditions warrant it. The top line is then attacked from the back end and the coal is worked on the cleavage planes; the breast, or room, therefore consists of a 12-yd. face, including the drift or gangway through which the coal is car- ried to the chutes; a rib of coal (2 or 3 ft.) is left between the breasts to keep the rock from falling on the breast below. Thus in each breast the miners have a working face of about 15 or 16 yd., and as the coal is directed to the car by a light chute, moved along as the face advances, the coal is delivered into the cars at small cost, and but little loss results from the falling coal, as a minimum of handling is thus obtained. Immediately above each gangway, and starting from these main chutes, an angle chute is driven at about 45, connecting with a part as the gangway chutes (30 ft) , at an angle of 35, and cross-cuts are driven the breast gangway above it, and into these chutes the coal from that breast Manway fc/f/r Course FIG. 31 is delivered, runs into the main chute, and from it is loaded into the mine cars in the main gangway. These angle chutes serve as a means of keeping the main chute full, and at the same time give each breast an opportunity to send out coal continuously. They also serve the purpose primarily intended, of saving the coal from breakage, by giving it a more gradual descent into the full chute. The breast gangways are driven 5 ft. wide. No timbers are needed in these gangways, as they are driven in the coal, except on the foot-wall or floor side, which, as before stated, is a firm sandstone. It is found safest to leave a rib of coal on the top of the breast 2 or 3 ft. thick, until the working face has passed on 12 or 15 ft., when this rib is cut out and thus all the coal extracted, the roof caving behind and filling in the opening. As cross-cuts are driven every 36 ft., ventilation is kept along the working faces, and a safe and effec- tual means of securing all the coal in the seam is thus attained. Fig. 32 shows another system used in No. 7 vein at the same place. The seam averages 7 ft. of coal. The roof is shelly and breaks quickly, hence the coal must be mined rapidly. In this system the gangway chutes are driven at right angles with the strike of the seam, 40 ft. up the pitch; a cross-cut 5 ft.X6 ft. is then driven parallel with the gangway. From this cross-cut, chutes are driven at same distance every 40 ft. between chutes, for ventilation. After a panel of five or more chutes is driven up the required distance, work is commenced on the upper 634 METHODS OF WORKING outside pillar and the pillars on that line are drawn and the next line is attacked , and this is continued until the panel or block is worked down to the cross- cut over the gangway. About every 80 ft. in this level it is found advantageous QSeam anaway -Fie. 32 to build a row of cogs parallel with the strike of the seam as the pillars are drawn. This serves to save the crushing of the pillars, and prevents any acci- dents from falls, qf rock. But few timbers are required by this system. PILLAR-AND-STALL SYSTEMS OF MINING The pillar-and-stall system, also known as post-and-stall, board-and-pillar, or stoop-and-room, is a modification of the general room-and-pillar method in which the openings, usually called stalls or rooms in America, are narrow, rarely exceeding 4 or 5 yd. in width. The pillars are at least as wide and usually wider than the stalls. In the single-stall system, the stalls are turned narrow off the entry as shown in Fig. 1 (a), and widened inside as described in room-and-pillar work. In the double- stall system, shown in (6), the openings are wider, and are similar in every respect to double rooms, except that the pillars separating the double stalls are generally wider in proportion to the width of the stalls than are the pillars separating rooms. In double-stall work, the openings are often 12 or 15 yd. , the roof being supported on p riG ' in width good pack walls in the center of the stall; the pillars often reach a width of 30 yd. The pillar-and-stall system is adapted to weak roof and floor, to strong roof and soft bottom, to soft, brittle coal, and in general to conditions requiring ample support of the roof; the system is particularly useful in deep seams where the roof pressure is great. METHODS OF WORKING 635 Connellsville Region. Fig. 2 shows the common method used in the Con- nellsville, Pennsylvania, region. The average dip is about 5%. The face and butt headings are driven, respectively, at right angles to each other on the face and the butt of the coal. The face headings leave the main butts about 1,000 ft. apart, while from these face headings, and 400 ft. apart, sec- ondary butts are driven, and again from these butts on the face of the coal the rooms or wide workings are excavated to a length of 300 ft., this having proved the most convenient length for economical working. Room pillars have a thickness of 30 to 40 ft., while the rooms are 12 ft. in width and are spaced 42 to 52 ft. between centers, depending on depth of strata over the coal. The headings are 8 ft. wide, and in all main butts and faces the distance between centers of parallel headings is 60 ft., leaving a solid rib of 52 ft. A solid rib of 60 ft. is also left on the side of each main heading. The average thickness FIG. 2 of cover at the Leith mine, which is here described and which may be con- sidered as a type of the region, is 250 ft., the overlying measures being alter- nate layers of soft shale and coal for 4 ft. The bottom is an 18-in. layer of hard fireclay and slate. These floor and roof materials are soft, and are easily dis- integrated by air and water. At some mines, cover will reach as much as 700 ft., and the dip of 5% (as at Leith) is much heavier at some points on east- ern outcrop, and will run as high as 12%, flattening off as the synclinal line of the basin is reached, until it is almost level. In some localities, the material below coal is hard limestone, requiring blasting to remove it, and at other places the roof slates are much more solid than at Leith, and not readily dis- integrated. The method of drawing ribs is one of the advantages of the sys- tem, since it is harder to do successfully in a soft coal like the Connellsville than in hard coal. The coal itself is firm. When necessary to protect the top or bottom, 4 to 6 in. of coal is left covering the soft material. 636 METHODS OF WORKING The method just given is often applied to a whole series of butts (4 or 5) at once instead of to butt by butt, as shown in Fig. 2. In this case, work is started at the upper end of the uppermost butt and progresses, as shown, but, after cutting across the butt heading from which the rooms are driven, the butt heading itself and the upper rooms from the second butt, or that just before, are likewise drawn back by continuous slices being removed from the rooms of the upper butt, and on across the next lower butt, etc., all on an angle to the butts, and so continued as the operations progress, until another butt is reached, etc., thus gradually making a longer and longer line of frac- ture, which is only limited by the number of butts it is desired to include at one time in the section thus mined. This works very nicely and makes long Breasf to Surface Holes fo putdbwn Timber - FIG. 3 even lines of fracture, the steps of the face of the workings (in the rib drawing) being about 30 ft. ahead of one another. J. L. Williams Method. The J. L. Williams method of working anthracite. Fig. 3, was applied successfully by the originator at the Richards mine, Mt. Camel, Pennsylvania, and by it 90% of the available coal is said to have been obtained. The method is a pillar-and-stall method with the following dis- tinguishing points: (1) Timbering the gob with props set not more than 6 ft. apart, to keep up the roof during the extraction of the pillars. (2) Making holes from the crop, for the delivery of timber into the workings. (3) Remov- ing the pillars in shorter lifts than is possible when the roof is supported with culm pillars. (4) Keeping the gob open with timber for dumping the fallen rock, that would have to be sent to the surface if the breasts were flushed. Both the floor and the roof of the mine were weak, so that it was not possible to make either the breasts or the pillars wide. In some cases, the floor consisted of 3 ft. of clod, and to prevent its lifting and sliding, every METHODS OF WORKING 637 alternate prop was put through the clod and its foot set in the slate beneath, while the other props were set on pieces of 2-in. plank 2 ft. in length to keep down the bottom. A small gangway X is driven to take out the chain pillar, and Y is a small gangway for taking in timber. PANEL SYSTEM OF MINING In the panel system, the coal area is first blocked out by pairs of entries driven at right angles to one another if possible. As soon as the panel has been thus blocked out, the removal of the coal within the panel is begun by driving openings a, Fig. 1, from the cross-entries. These openings are connected by a cross-heading b, a suitable pillar being left between b and the cross-entry. Rooms, or stalls c are then opened off the heading b and driven almost the full length of the panel, only leaving suitable chain pillars d for the protection' of the main and cross-headings enclosing the panel. After the rooms, or stalls, have been driven their full length, the pillars separating the stalls are drawn back, allowing the roof to fall as shown. The Connellsville method described under the heading Pillar- and-Stall Systems of Min- ing, while closely resem- bling the Scotch and En- glish pillar-and-stall method, may be considered a modification of the panel system. When a panel is worked out, in order to close off the whole panel it is usually necessary only to put stop- pings in the mouths of the openings a. A pipe is put through each stopping with a valve in the pipe on the outside of the stopping. As firedamp is often given off in the panel after it is worked out, these valves should be opened at regu- lar intervals and the issu- ing air tested for firedamp with a safety lamp held a few inches from the mouth of the pipe, so that any escaping gas can mix with the fresh air. If gas is found, the valve is left open and the gas allowed to escape and should be led into the return; it is sometimes lighted at the pipe and allowed to burn off, but this is danger- ous, for the flame may travel back through the pipe and explode the gas in the panel. A second pipe on which is a pressure gauge is sometimes placed in the stopping to test the pressure of gas behind the stopping, particularly when the gob is on fire and generating gases. If there is much pressure of gas behind the stoppings, the pipe through the stoppings should be left open when the men are not in the mine. In some cases, the pipe through the stopping is con- nected with a pipe laid along the entries and leading into the return air-current. The term panel system is rather loosely applied in the United States to any system of mining in which the mine is divided into a series of blocks in which blocks the pillars are drawn and that section of the mine sealed off while operations are being carried on in adjacent blocks. Thus, a tract devel- oped by a series of parallel cross- or butt-entries, say, 350 to 500 ft. apart, is often spoken of as being worked on the panel system when the respective butt entries are not connected and the room workings from one pair of entries are not driven through to the next parallel entry, the pillars being drawn as soon as the rooms and the entries reach their limit of length, or the coal between pairs of the parallel entries may even be worked by the longwall method. Col. Brown's Method. Fig. 2 shows a panel system devised by Col. D. P. Brown, of Lost Creek, Pennsylvania, which gives good results in thick seams FIG. 1 638 METHODS OF WORKING pitching from 15 to 45, where the top is brittle, the coal free, and the mine gaseous. Rooms or breasts are turned off the gangway in pairs, at intervals of about 60 yd. The breasts are about 8 yd. wide, and the pillar between, which is about 5 yd. wide, is drawn back as soon as the breasts reach the airway near the level above. In the middle of each large pillar between the several pairs of breasts, chutes about 4 yd. wide are driven from the gangway up to the airway above. These are provided with a traveling way on one side, giving the miners free access to -the workings. Small headings are driven in the bottom bench of coal, at right angles to these chutes, and about 10 or 20 yd. apart. These headings are continued on either side of the chutes until they intersect the breasts. When the chute and headings are finished, the work of getting the coal in the panel is begun by going to the end of the upper- most heading and widening it out on the rise side until the airway above is reached and a working face oblique to the heading is formed. This face is then drawn back to the chute in the middle of the panel. After the work- ing face in the uppermost section has been drawn back some 10 or 12 yd., work in the next section below is begun, and so on down to the gangway, working the various sections in the descending order. Both sides of the pil- lar are worked similarly and at the same time toward the chute. Small cars, or buggies, are used to convey the coal from the working faces along the headings to the chute, where it is run down to the gangway below FIG. 2 and loaded into the regular mine cars. This system affords a great degree of safety to the workmen, because whenever any signs of a fall of roof or coal occur, the men can reach the heading in a very few seconds and be perfectly safe. A great deal of narrow work must be done before any great quantity of coal can be produced. The breasts are driven in pairs and at intervals, to get a fair quantity of coal while the narrow work is being done, and they are not an essential part of the system. It is claimed that the facility and cheapness with which the coal can be mined, handled, and cleaned in the mine more than counterbalance the extra expense for the narrow work. The advantages of the panel system are: A more complete control of the ventilating current is possible, and the ventilation in any panel may be altered as circumstances may require; the powder smoke from each panel goes directly into the return air-current and does not go throughout the mine; an explosion or a fire occurring in one panel is usually confined to that panel; creeps or squeezes are of rare occurrence, and are confined to the panel in which^they occur; the output of coal is better regulated and more reliable. The dis- advantage of the system is the expense of entry driving, and the delayed extrac- tion of the coal within the panel until the driving of the main and cross-head- ings has been completed. MINING AND BLASTING COAL SHOOTING OFF THE SOLID Coal may be broken down at the working face by blasting from the solid; by blasting after having undercut or sheared the seam; and by a combination of the methods. The term solid shooting, or shooting off the solid, is used to describe a method of working in which the coal is blasted from a solid face without previous METHODS OF WORKING 639 shearing or undercutting. It is practically the only method used in mining anthracite, and is also much used in bituminous mining. The chief labor in the production of coal by this method is the drilling of the holes for the powder and the loading of the coal into mine cars. The holes are drilled with a churn drill or with a rotary drill worked either by hand or by electric or compressed-air power. The location of the holes, the d.epth to which they must be drilled, and their direction depend on the nature of the coal. If the coal is compact and without cleat, as is the case with anthracite, the holes are placed as they would be for a rock face worked under similar conditions. If the coal has a cleat, advantage must be taken of this to produce the maximum effect of the shot and to prevent the shot seaming out. The best method of blasting a par- ticular coal can only be learned by experience. Drill holes must be so placed that the explosion of the charges will increase the number of free faces (loose or open ends) exposed to the action of subse- quent blasts and thus reduce the amount of powder otherwise necessary to bring down the coal. FIG. 1 Fig. 1 shows a common method of placing the shots in shooting off the solid used both for rooms and wide entries, where the coal is 5 to 7 ft. thick and is strong and close-grained and without cleats or partings which need be con- sidered in the blasting. When firing with squib or fuse, the holes are exploded singly or in the numbered order, except 1 and 2, which must be fired simul- taneously. When firing with electric detonators, the shots are fired in pairs; first 1 and 2\ then 3 and 4; and, lastly, 5 and 6, The mutual reinforcing action of two charges when fired together is very noticeable in the case of holes pitching toward one another as 1 and 2, which may be placed much farther apart and will break down much more coal when fired together than when fired singly. Shots 1 and 2 are sometimes called breaking, or busting, shots, as they break out the center and thus give loose ends for the shots 3 and 4, which should take out the greater part of the coal. The shots 5 and 6 are placed about 10 in. from the ribs and are intended mainly to straighten the ribs; they are often inclined toward the rib. A cut from 4^ to 6 ft. deep across the face should be taken out by such a round of holes. If any shot does not blow out the entire face from top to bottom, it is neces- sary to mine out the bottom or top coal that is left in order to square up the face in preparation for the next round of shots. Occasionally, a short hole, 640 METHODS OF WORKING or plug shot, is used to do this, but such a shot results in small coal, and a pick should preferably be used. The miner should aim to keep the center slightly ahead of the sides in order to have free faces for the side shots. The only difference in the application of this method of placing the shots for a room or entry is that the shots are closer together in the case of an entry. (a) (c) FIG. 2 When shooting fairly hard bituminous coals, especially where the coal breaks in wedge-shaped pieces, the holes should be inclined at a small angle with the face of the coal. Shots inclined to the face of the coal are called grip shots, and the shot is said to be gripped more or less according as it makes a greater or less angle with the face. _ When a shot is gripped too strongly, and the charge is located too deep on the solid, the force of the blast will be _ insufficient for the strength of the coal and may result in a blown-out shot. If the center of the coal seam is soft or if it contains a parting, shots placed near the center, as shown in Fig. 1, may only tear out a gap, leaving the top and bottom intact. Under such conditions, it is necessary to place the shots so as to blast off the top and bot- tom alternately, as is shown in Fig. 2 (a), (b), and (c). The holes are placed across the face about as shown in Fig. 1, but are inclined at a much greater angle with the horizontal. In Fig. 2 (a), the coal face is shown vertical and the first round of drill holes is intended to take off the lower part of the face; the holes are run from a little below the center of the coal as shown at 1 , and, excepting the buster and rib shots, the holes are drilled diagonally across the face of the room and down- wards, so that the charge of powder is placed across the strong portion of the coal to be displaced. This round of shots will throw out the bottom coal and leave the coal face standing with the top overhanging as shown in (b). The next round of holes 2 is run up- wards and diagonally across the room to take off the upper bench of coal. The third round 3, shown in (c) , will be run downwards, and by thus alternately inclin- ing the rounds upwards and downwards the face is advanced. If the face is kept straight and center or buster shots must be used in connection with each round, an excessive use of powder is necessary and a larger amount of small coal is made than where an irregular face is carried, with the center in advance of the sides, or with either side in advance of the center. An ir- regular face provides a free side for the shots and allows the holes to be placed to greater advantage than where the face is kept straight. Fig. 3 shows a method of blasting off the solid that is applicable either to rooms or to wide entries under conditions similar to those given in connection with the method illustrated in Fig. 1. The coal is assumed to be from 5 to 7 ft. thick, strong, and close grained, and without partings >* or cleats that interfere with or assist in the blasting, _, and is under a strong roof. Fig. 3 (a) and (b) shows the location of the holes in the first round. These holes are placed about midway of the face vertically ; they are inclined to the face about as shown in (a) and to the horizontal about as shown in view (b). Shot 1 is a buster shot, which takes METHODS OF WORKING 641 out a piece dbc\ shot 2 is placed about 10 in. from the rib to straighten the rib; shot 3 takes out the greater part of the center coal, while 4 and 5 act simi- larly to 1 and 2. After the straight face has thus been broken, the location of the subsequent shots is largely a matter of judgment, as so much depends on the conditions. No definite rules can be given, except that in solid coal the direction of the hole should be parallel to a free face if possible, though even this general rule will be greatly modified by cleats, partings, etc. Fig. 4 shows approximately the appearance of the face after the shots shown in Fig. 3 have been fired. If there was a cleavage to the coal, a shot placed about as shown might blow out the piece of coal within the dotted line and thus provide two free faces with respect to which side shots could then be placed. If there was no cleavage and the coal was hard and solid, the shot would be placed nearer the previous shot 4- Precautions in Solid Shooting. Where a single center shot, which is also known as the opening shot, such as is shown by the treble dotted line in Fig. 4, is employed to make an additional free face, its angle of grip and its length should bear such a relation to the strength of the coal that not to exceed 2 Ib. of black powder (provided permissible powder is not used) will be required to bring the coal. This is commonly accomplished in coals where there are no marked cleats by limiting the angle between the straight face and the hole to 35, in which case a 5-ft. hole, which is of the maximum allowable length, would have a line of least resistance 2 ft. 10 in. long to work against. Where the cleats are favorable, the angle of grip may be as much as, but -should never be greater than, 45. Gripping shots (see under Explosives) should not be permitted, as they are very apt to blow out, or to blow off the heel, leaving the toe in place, in which case a portion of the powder may burn in the air. On the other hand, holes should not be so pitched as to give them too thin a toe as the shot may blow out at the back leaving the heel standing. Shots that are all dead (as would be 6 in Fig. 3 if fired alone) or are partly dead, should be prohibited. No shots should be drilled directly into the face and no shot should be drilled to such a depth that any portion of the charge is beyond the point where a perpendicu- lar dropped from the drill hole will not cut a free face. As a rule, shot holes should be parallel to a free face, as shown in Fig. 4, and should pitch a few degrees from the horizontal so as to cut across the bedding planes. It is advisable -p, , to incline the holes slightly in the direction of the length of the room, so that they may cut across the vertical cleavage planes. Shots should not be placed in soft streaks of coal, or shale, or mother coal, as they may blow out along these lines of weakness. Shots should be well balanced with toe and heel of equal width, which should never be more than 5 ft. in any case and never greater than the thickness of the seam when less than 5 ft. A hole 5 ft. long, working against a toe and heel each 4 ft. wide, will give excellent results in seams 4 ft. thick and over. Straight holes of uniform diameter give better results than crooked ones, and generally short holes are to be preferred to long ones. To ensure the holes being of a uniform size best adapted to the coal, the drills should be frequently tested. Shots that cannot do their work when fired separately but depend for their successful action on the results accomplished by another shot or shots fired at the same time, and which are, consequently, known as dependent (or follow) shots, should not be permitted and are prohibited by law in some states. In Fig. 1, while shots 1 and 2 are strictly dependent shots, since either one fired alone would blow out, yet with proper judgment they may be safely used if fired at the same instant with an electric battery. The holes S and 4 are in every sense dependent as they are dead unless a free face has been made by firing 1 and 2. Similarly, 5 and 6 are dependent on the successful" firing of S and 4- If fuse or squibs are used, S and 4 may explode a few seconds before the others, resulting in blown-out shots, to be followed by the detonation of 1 41 642 METHODS OF WORKING and 2 simultaneously which will do their work, the final explosion of 5 and 6 resulting in blown-out shots. The reason for the failure to explode at the same instant is due to the impossibility of securing either squibs or fuse that will burn at exactly the same rate. In electric firing with a blasting machine, holes 1 and 2 may be fired first, and then, after the smoke and dust have cleared away, S and 4 and 5 and 6 in separate pairs. If delay-action detonators are used, all the holes may be fired in sequence in pairs by a single application of the cur- rent by using no-delay caps in 1 and 2, first-delay caps in 3 and 4, and second- delay caps in 5 and 6. However, one of the strongest arguments against solid shooting is that it is so entirely impossible to place the second of a series of drill holes until the results accomplished by the detonation of the first hole have been studied. Good practice, then, demands, that the center shot or shots (as 1 and 2, Fig. 1) be fired first, and that the other shots be placed where needed after the face has been examined. Objections to Solid Shooting. The objections to solid shooting are two- fold: It increases the percentage of slack coal produced and is dangerous to the men and mine, particularly where inexperienced or careless workers using black powder, are allowed to drill, charge, and fire their own shots, when, where, and how they please. From an economic standpoint, the objection to solid shooting is that the usual employment of excessive charges of powder in poorly placed holes always leads to the production of an excessive amount of slack. While this may be an advantage where the coal is coked, for ordinary commercial use the coal must be lumpy and as free from slack as possible. The same causes that tend to produce an excessive amount of fine coal, also tend to the production of blown-out shots, and these, in turn, have been the cause of many mine explosions. These dangers are largely reduced if per- missible powders are used and particularly so if shot firers and electric blasting are employed. They are reduced to the minimum if, in addition, the coal is undercut before blasting. If the duties of the shot firer are limited to firing the holes that have been previously drilled, charged, and otherwise prepared by the miner, the pos- sibility of damage to property is not reduced, and the danger to life is merely transferred from the miner to the shot firer. Under these conditions the shot firer is killed in event of accident and not all the underground workers. A distinct advance toward safety is made if the shot firers charge as well as blast the holes previously drilled by the miner, and are required to refuse to fire any and all holes that are improperly placed. In theory, the method is perfect, but leads to many accidents in practice, as the shot firers, through mistaken friendship for the miner, often fire shots their better judgment must condemn. The highest degree of safety is attained by employing an inspector who is independent of the miners to oversee the placing and drilling of all shot holes. The inspector not only instructs the miner where to place the holes but determines their pitch, depth, and the amount of charge as well. Before the miner leaves his place, the inspector examines it, and compels the drilling of other holes in place of those drilled contrary to his previously issued instructions. The inspector commonly places a marker or flag (a piece of paper) in the mouth of each hole to be fired, the charging and blasting being left to the shot firers. Notwithstanding all precautions taken by inspecting the holes as described, the fatality rate among shot firers is needlessly high by reason of the failure of many of them to blast the holes properly. Having a certain number of holes to charge and fire in order to complete their shift, the work is commonly done in from one-half to one-third the time that should be devoted to it; and this leads to carelessness in charging, in going back on delayed shots, and has led to serious mine explosions through blown-out shots igniting the dust thrown into suspension through rapid firing. To protect the shot firers against them- selves has arisen the custom of firing all the shots at one time by means of a current of electricity applied from some point outside the mine, and after all the men have left the workings. This practice is not without danger to the mine, through its possible wrecking by a dust explosion caused by the detona- tion at a single instant of many hundred pounds of high explosives in an atmos- phere charged with dust. BLASTING AFTER UNDERCUTTING The object of mining or undermining the seam of coal previous to blasting is to secure the advantages of an additional free face. The mining may be made in the bottom of the seam or in the fireclay underlying it (undercutting), METHODS OF WORKING 643 in a band or layer of shale or clay near the middle of the seam, or near the roof (topcutting) and may be done by a pick or by machinery. The depth of the undercut in seams up to 6 ft. or 8 ft. in thickness is commonly equal to the thickness of the seam where machinery is used, but is not usually much over 4 J ft. where the work is done with a pick. Where the cut is made with a chain machine, it has a uniform height from front to back of from 4 in. to 6 in. When made with a punching machine or with a pick, the height of the cut decreases from 14 in. to 18 in. at the front to 4 in. to 6 in. at the back. The proper placing of the shot holes in a face that has been mined is a simple matter compared to the same work in solid shooting. The precautions previously given concerning the drilling of gripping, dead, and unbalanced shots, and charging with the proper amount of explosive must be heeded. As a rule, the depth of any hole should be about 6 in. less than the depth of the mining, and to secure this relationship between depth of mining and length o, shot hole, it is a common practice where the coal is undercut to a depth of, say, 7 ft., to make the drills furnished the miner of a maximum length of 6 ft. to 6 ft. 6 in. In entries and in rooms not over 20 ft. wide where the coal is 6 ft. to 8 ft. thick, three shots placed as 1, 2, and 3, in Fig. 1, should serve to bring down the coal. Where the place is FIG. 1 more than, say, 2 times as wide as the coal is thick, in- stead of a single center or burst- ing shot 1, two may be used, as A and B. The bursting shots, where the seam has been un- dercut to a depth of 6 or 7 ft are commonly but from 4 to 5 ft. in length and are usually given a pitch of from 5 to 10 downwards. In some cases, 1 may advantageously be placed nearer the roof in the same horizontal line with 2 and S, but is usually placed about as shown at two-thirds the height of the seam from the floor, and will break out a piece of coal with a cross- section approximately GlH. When two holes A and B are used and the place is not too wide, the coal broken will be about on the line EABF. The holes 2 and 8 are placed from 10 in. to 15 in. from the rib and so far below the roof that when diilled with an upward pitch of from 5 to 10, their points will just clear the roof slate. In some tough, tenacious coals, when undercut by chain machines and blasted with the comparatively slow-acting black powder, there is a tendency on the part of the coal to sit down on the undercut because its height is so small that, in falling, the coal does not gather sufficient impetus to roll forwards away from the face. In this case, the front part of the mining must be snubbed to a height of 18 in. to 24 in. either with a pick or by placing a series of snubbing, or pop shots, as AB, Fig. 2, in a row along the face. These shots require a very small amount of pow- der, are not usually more than 2 ft. deep and serve to break out a wedge-shaped piece of coal appioximately along the lines A BCD. If the r= coal thus brought down is loaded out of the way, "~ there will be ample room provided for the free fall of the rest of the seam. When shots are fired by blasting machine or battery, shot 1 is fired first and the coal loaded out into cars. When two bursting shots A and B are necessary, they are fired simultaneously, and , as before, the place cleaned up. Shots 2 and 3 may then be fired together. Whet firing from a point on the surface is practised, the three shots are detonated at the one time, but good practice seems to indicate that no-delay caps should be used in 1 (or in A and E), and first-delay or even second-delay caps in 2 and 3. COMBINED UNDERCUTTING AND SOLID SHOOTING A method sometimes followed, which reduces the amount of undercutting in rooms, is shown in plan in the accompanying illustration. Here, the face be with a width of from 8 ft. to 10 ft. is driven some 6 to 10 ft. in advance of the FIG. 644 METHODS OF WORKING rest of the room. Only the narrow face be is undercut and is shot down with the customary three holes. After the coal thus made is loaded out, two or at the most three light shots serve to bring the coal bounded by the faces cd and de. The method is adaptable to pick mining, but where machines are used it would be much better to carry a straight face and undercut the room for the _____ full width. gMMMH^ A method of mining formerly employed to some extent is known as following the crack, and consists in ^^^^^^_ shearing to a depth of 2 ft., and firing a shot, called a HHHB snubber, placed close to the side of the cut, the hole 4 of 4 4 Ingredients o c "3 g O C 1C |?c CO (H CO ^ IH o S w to to w to w to Nitroglycerin 23 26 30 34 38 41 45 Nitrosubstitution compounds .... 7 9 10 11 12 14 15 Combustible material* 17 16 15 14 14 15 16 Sodium nitrate" 52 48 44 40 35 29 23 Calcium or magnesium carbonate . 1 1 1 1 1 1 Composition similar to that in the straight nitroglycerin dynamites. Ammonia Dynamites. The ammonia dynamites, compared with the other dynamites, have the disadvantage of taking up moisture very readily, because ammonium nitrate is deliquescent, and care should be observed when they are stored or used m wet places. The following table shows typical compositions of ammonia dynamites; EXPLOSIVES AND BLASTING COMPOSITIONS OF AMMONIA DYNAMITES OF VARIOUS STRENGTHS 669 Ingredients 30% strength 35% strength 40% strength 50% strength 60% strength Nitroglycerin Ammonium nitrate .... Sodium nitrate Combustible material*. Calcium carbonate or zinc oxide 15 15 51 18 1 20 15 48 16 1 22 20 42 15 1 27 25 36 11 1 35 30 24 10 1 Composition similar to that in the straight nitroglycerin dynamites of the grades below 40%. Gelatin Dynamites. The gelatin dynamites have been used to a large extent in wet blasting, as in the removal of obstacles to navigation and in deep workings, and as a general rule are best suited for these purposes. In the manufacture of these dynamites, the nitroglycerin is gelatinized by the addi- tion of a small percentage of nitrocellulose. The jelly-like mass thus formed COMPOSITIONS OF GELATIN DYNAMITES OF VARIOUS STRENGTHS Ingredients og CO (H M ^ 10 g coj; to f"o "w ^1 V ?& s In 4 l 4 g l Nitroglycerin 23.0 28.0 33.0 42.0 46.0 50.0 60.0 Nitrocellulose 0.7 0.9 1.0 1.5 1.7 1 9 2 4 Sodium nitrate 62.3 58.1 52.0 45.5 42.3 38.1 29.6 Combustible material . . . 13.0 12.0 13.0 10.0 9.0 9 70 Calcium carbonate 1.0 1.0 1.0 1.0 1.0 1.0 1.0 is impervious to water and is of high density and plasticity. For these reasons, it is generally preferred for tunneling in hard rock. By the addition of dif- ferent percentages of suitable absorbents the various grades of these dynamites are made. The compositions of gelatin dynamites generally offered for sale in this country are given in the accompanying table. The combustible material ANALYSES OF HIGH EXPLOSIVES Constituent 40% Strength Low- Freezing Dynamite 40% Straight Nitro- glycerin Dynamite 40% Strength Ammonia Dynamite 40% Strength Gelatin Dynamite 1 13 .97 .88 1.47 Nitroglycerin Nitrocellulose Ammonium nitrate 27.56 10.13 39.19 21.60 18.86 30.70 .88 Sodium nitrate 51.54 8.52 49.53 9.77 46.04 5.45 54.27 8.58 4.85 3.08 .88 1.02 Calcium carbonate 1.12 .54 1.44 670 EXPLOSIVES AND BLASTING 6 &' qqqqqqqqqqq qqqqqqqqqqq 1C iO 1C O 8 & 3 ^ in the 60 and 70% strength gelatin dynamite is wood pulp. Sulphur, flour, wood pulp, and sometimes resin are used in other grades. Some manufacturers replace a small percentage of the ni- trpglycerin in these explosives with an equal amount of am- monium nitrate. Ammonia- gelatin dynamites have some- what the same advantages over straight gelatin dyna- mites that ammonia dyna- mites have over straight dy- namites, except that they are no slower in velocity of detonation, but in certain classes of work the fumes are less objectionable. Comparative Analyses. The analyses on page 669 show the composition of the four classes of high explosives, each being rated as a 40% dynamite. It will be noted that the only one of these analyses showingan approxi- mate content of 40% of nitro- glycerin is the straight dyna- mite in the second column, which is the basis of com- parison. Products of Combustion. The analyses of mine air taken at West Winfield, Pa., while blasting operations were be- ing carried on in the usual way are given in the accom- panying table. They are of interest in showing that where the ventilation is good, the contamination of mine air by the products of combustion of high explosives is very slight, even in the case of straight dynamites which yield a large amount of CO. Dynamite is frequently condemned for producing in- jurious fumes, when, as a matter of fact, these fumes were made by the partial burning of the dynamite be- fore its explosion, the dyna- mite having been lighted by the fuse before the fare reached the cap. An experienced per- son can readily distinguish between the fumes produced by burning dynamite, and those produced by detonation. Comparative Strength of Explosives. The following table gives the^ relative strengths of the different high explosives as determined from an extended series of tests EXPLOSIVES AND BLASTING 671 by the Bureau of Mines. In all cases 40% straight nitroglycerin dyna- mite has been taken as the standard with a value of 100%. The relative disruptive and propulsive effects here tabulated are shown graphically in the accompanying figure. Disruptive effect indicated represents averages of energies developed in the Trauzl lead-block, small lead block, and rate-of- detonation tests; propulsive effect indicated represents averages of ballistic- pendulum and pressure-gage tests. _ The figures given in this table are fairly consistent with general practice, and it is believed that the classification will serve RESULTS OF TESTS TO DETERMINE POTENTIAL ENERGY AND DISRUPTIVE AND PROPULSIVE EFFECTS OF EXPLOSIVES Class and Grade Percentage Strength Represent- Average Percentage Strength Represent- Average Percentage Strength Represent- Potential Energy ing^ Disruptive Effect Propulsive Effect 30% straight nitroglycerin dynamite . . 40% straight nitroglycerin dynamite. . 50% straight nitroglycerin dynamite . . 60% straight nitroglycerin dynamite. . 60% strength low-freezing dynamite . . 93.1 100.0 111.0 104.0 60.2 84.1 100.0 109.2 119.8 93.5 96.8 100.0 107.4 114.9 91.2 40% strength ammonia dynamite 101.8 67.9 99.1 40% strength gelatin dynamite 105.7 78.4 95.8 5% granulated nitroglycerin powder. . . 67.6 21.6 53.3 Black blasting powder 71.6 6.8 58.6 as a useful guide for comparing the practical value of explosives. It is worthy of note that the potential energy of 40% strength ammonia dynamite and of 40% strength gelatin dynamite (that is, the theoretical maximum work that these explosives can accomplish) is higher than that of 40% straight nitro- glycerin dynamite, but that the disruptive and propulsive effects, which represent the useful work done as shown by actual tests, are less than those of 40% dynamite. While it is true that straight dynamites possess greater EXPLOSIVE ENERGY Disruptive Effect, Per Cent. Propulsive Effect, Per Cent. 20 30 40 50 60 70 80 flOWOIlO Black powder (FFF) 5% granulated powder. . . 40% ammonia dynamite . . 40% gelatin dynamite 30% nitroglycerin dynamite 60% low-freezing dynamite 40% nitroglycerin dynamite 50% nitroglycerin dynamite 60% nitroglycerin dynamite shattering effect than other standard types of explosives they are being rapidly displaced by the ammonia and gelatine explosives on account of the greater safety in handling characteristic of the latter. In hard, brittle rock, especially in chambered holes, the straight dynamites are more effective than the slower acting ones, but in softer rocks like sandstone, calcite, marl, etc., explosives of 672 EXPLOSIVES AND BLASTING the gelatin and ammonia types are very much more effective. Ordinary black blasting powder has only about one-third of the disruptive effect of granulated nitroglycerin powder. EXPLOSIVES FOR COAL MINES As the object in practically all coal mines is to obtain as large a proportion of lump coal as possible, the quick-acting, powerful, high explosives are not well adapted to use. In their stead, the slower acting low explosives are greatly to be preferred. These coal mine explosives are of two general kinds: Black powder and the so-called permissible powders. Black powder is an excellent explosive, but, unfortunately, is not always safe for coal mine use. Unless skilfully handled, its long flame is practically certain to ignite dust or methane when more than a small amount of these is present in the workings. Permissible, or permitted, explosives have come into use in the United States within the past few years, although they have has been used in Europe for a much longer time. The original terms, flameless explosive and safety explosive have been dropped for the ones given, as none of them is absolutely flameless or absolutely safe. In the United States, it is a function of the Bureau of Mines to determine by tests what explosives are relatively safe under the dangerous conditions of gas and dust prevailing in coal mines. In determining this, the following rules are observed: The charge of explosive to be fired in tests 1 and 2 shall be equal in deflective power to $ Ib. (227 grams) of 40% nitroglycerin dynamite of the composition given on page 669. Each charge shall be fired with an electric detonator, which will completely explode the charge, as recommended by the manufacturer. In order that the dust used in tests 2 and 3 may be of the same quality, it is always taken from the same mine, ground to the same fineness, and used while still fresh. If a powder passes the three following tests made in the explosion gallery of the Bureau's testing station, at Pittsburg, Pa., it may be placed upon the list of permissible explosives. Test 1. Ten shots each with the charge described, in its original wrapper, shall be fired, each tamped with 1 Ib.* of clay stemming, at a gallery temperature of 77 F., into a' mixture of gas and air containing 8% of gas (methane and ethane). An explosive is considered to have passed the test if no one of the ten shots ignites this mixture. Test 2. Ten shots each with the charge described, in its original wrapper, shall be fired, each tamped with 1 Ib.* of clay stemming, at a gallery temperature of 77 P., into 40 Ib. of bituminous-coal dust, 20 Ib. of which is to be distributed uniformly on a wooden bench placed in front of the cannon and 20 Ib. placed on side shelves in sections 4, 5, and 6. An explosive is considered to have passed the test if no one of the ten shots ignites this mixture. Test 3. Five shots each with 1$ Ib. charge, in its original wrapper, shall be fired without stemming, at a gallery temperature of 77 F., into a mixture of gas and air containing 4% of gas (methane and ethane) and 20 Ib. of bitumi- nous-coal dust, 18 Ib. of which is to be placed on shelves along the sides of the first 20 ft. of the gallery and 2 Ib. to be so placed that it will be stirred up by an air-current in such manner that all or part of it will be suspended in the first division of the gallery. An explosive is considered to have passed the test if no one of the five shots ignites this mixture. Classes of Permissible Explosives. The following is the classification of permissible explosives made by the Bureau of Mines: Class 1. Ammonium-Nitrate Explosives. To Class 1 belong all the explo- sives in which the characteristic material is ammonium nitrate. The class is divided into two subclasses. Subclass a includes every ammonium-nitrate explosive that contains a sensitizer that is itself an explosive. _ _ Subclass b includes every ammonium-nitrate explosive that contains a sensitizer that is not in itself an explosive. When fresh, these explosives, if properly detonated, have the advantage of producing only small quantities of poisonous and inflammable gases, and are adapted for mines that are not unusually wet, and also for mines and working places that are not well ventilated. Class 2. Hydrated Explosives. To Class 2 belong all explosives in which salts containing water of crystallization are the characteristic materials. The *Two Ib. of clay stemming is used with slow-burning explosives. EXPLOSIVES AND BLASTING 673 explosives of this class are somewhat similar in composition to the ordinary low-grade dynamites, except that one or more salts containing water of crystal- lization are added to reduce the flame temperature. They are easily detonated, produce only small quantities of poisonous gases, and most of them can be used successfully in damp working places. Class 3. Organic Nitrate Explosives. To Class 3 belong all the explosives in which the characteristic material is an organic nitrate other than nitro- glycerin. The permissible explosives listed under class 3 are nitrostarch explosives. They produce small quantities of poisonous gases on detonation. Class 4- Nitroglycerin Explosives. To Class 4 belong all the explosives in which the characteristic material is nitroglycerin. These explosives contain free water or an excess of carbon, which is added to reduce the flame tempera- ture. A few explosives of this class contain salts that reduce the strength and shattering effect of the explosives on detonation. The nitroglycerin explo- sives have the advantages of detonating easily and of not being readily affected by moisture. On detonation some of them produce poisonous and inflammable gases equal in quantity to those produced by black blasting powder, and for this reason they should not be used in mines or working places that are not well ventilated. CARE OF EXPLOSIVES Storing Explosives. Dynamite cartridges should always be laid on the side and not stood on end, for in the latter position the nitroglycerin may ooze out from the dope and collect in the bottom of the cartridge. Dynamite should never be kept for any length of time (as in storage magazines) at a temperature greater than 75 F. It should be stored in a dry place having a reasonably uniform temperature. Magazines should be heated by means of hot-water or exhaust-steam pipes, never by a stove or live-steam pipes. There should, preferably, be two powder houses or magazines at a mine. The main maga- zine, holding the stock of explosive on hand, should be built sufficiently far from the plant or with some natural obstruction (such as a hill) between it and the plant that its accidental explosion may not injure the miners' village or the surface equipment. This magazine is commonly under the direct supervision of some one of the higher officials and is usually opened only to receive sup- plies in carload lots direct from the manufacturer and to withdraw the daily amount required by the men. Near the mine mouth is a smaller magazine, commonly called the powder house, to which the day's supply is taken from the main magazine, and where it is handed out to the men individually. All main magazines should be proof against high-power rifle bullets fired at short range. Storing explosives in large quantities in a mine is a bad and dangerous practice and in most states is prohibited by law. The effect of storing fuse for several days at temperatures much above or below the normal is to greatly retard its rate of burning; commonly to the extent of 50% or more. It follows that fuse should not be stored in too warm a place as over boilers and steam pipes in winter, or in a tin box exposed to the direct rays of the sun in summer, nor should it be left in an unheated tool house when the temperature is much below the freezing point. Fuse is extremely difficult to dry out after wetting, and, as a general rule, fuse that has been stored in damp places or has in any way become wet should not be used in mining. Thawing Dynamite. Dynamite freezes at about 45 F., and when solidly frozen it is exploded with difficulty, and if it is exploded the detonation is only partial. It is dangerous to cut, break, or ram a frozen dynamite cart- ridge, as the frozen nitroglycerin crystals may explode. No attempt should be made to explode dynamite that has been frozen until it has been thoroughly thawed and is soft and plastic ; many accidents occur through failure to observe this precaution. If incomplete detonation occurs, unexploded powder is often found in the holes or in the material blown down by the shot. In cold weather, the cartridges should not be taken to the place where they are to be used until all the holes are ready to be loaded, and all cartridges should be soft and warm when charged into the holes. Dynamite that has been chilled, but not frozen, looses a large part of its efficiency. Many instances are on record in which some of the holes of a blast were loaded with warm, and others with frozen, or partially frozen, dynamite; the dynamite that had been warmed exploded and that which was frozen did not, and miners have subsequently been killed or injured by drilling into these misshots. 43 674 EXPLOSIVES AND BLASTING When thawing dynamite, it is necessary to use caution to keep the tempera- ture from rising very high, as each degree rise is that much nearer the danger limit where extreme sensitiveness to shock prevails. The thawing of dynamite by placing it in a tight box surrounded by manure is a good method if the manure is fresh so that it is giving off heat. Dynamite should never be thawed before an open fire, on a shovel, in a tin can, or in an oven, for, while dynamite will very frequently burn in the open and when unconfined, it very often explodes. Also, it should never be thawed by immersion in hot water as that has a tendency to leach out the nitroglycerin and make it dangerous. The common practice of thawing dynamite cartridges by passing them through an oven or over a lighted candle is very dangerous. When dynamite is being used on a large scale during the winter, it is well to provide a special thawing room, in which 1 or 2 days' supply can be kept ready for use. The room need not be of great size, say 12 ft.X16 ft. The powder needed for the day's consumption can be carried in during the after- noon and left over night, the boxes simply being opened or the explosive taken out and put on shelves, the procedure depending on the time available. A thermometer should be consulted to insure that the temperature does not rise above 85 and is preferably kept between 75 and 80 F. If a brick or stone vault is made below the surface and tightly roofed over and banked with earth, dynamite may be kept in it all winter without freezing. For handling smaller quantities of frozen dynamite, special thawing kettles are used to advantage. One device consists of a metal can having tubes that pass through it. The tubes are surrounded by water, and the whole so arranged that a miner's lamp or candle may be placed underneath the can to keep the water warm. When in use, the tubes are filled with sticks of dynamite, the space surrounding them is filled with water, and the cover slipped over so that the cartridges cannot fall out of the tubes. A lamp or candle placed under the can will soon heat the water sufficiently to thaw out the cartridges. These thawers, being portable, are very convenient and, filled with hot water, will keep dynamite in good condition for some time without being artificially heated. It is, however, of great importance that the water -receptacle should always contain water, otherwise an explosion may occur. A double thawing kettle commonly used consists of an outer kettle standing on legs and an inner kettle, which is held up by a bead around the edge, in which the cartridges are placed. Handling Explosives. While the dangerous practice still prevails to some extent of daily opening the main magazine and there handing out to the men all the explosives they may demand, this method has been very largely super- seded by the much safer plan of taking the estimated total daily mine con- sumption to the small powder house near the opening where only enough for the day's work is given each miner. The amount of explosive is charged to the men either from entries made by the person in charge of the powder house or from written orders or receipts given by the men themselves. At some mines, the men purchase in advance several dollars' worth of so-called powder checks, which are pieces of metal stamped with a number of value (12J c., 25 c., 50 c., etc.) and which may be exchanged at the powder house for explo- sives and other blasting supplies. After the men have taken their require- ments, the explosive remaining is commonly returned to the main magazine, although this may not be done until late in the afternoon for fear it may be needed. The amount of explosive that a miner may have in his possession or carry into the mine at one time is commonly regulated by law. In rare instances there is no limit placed upon this amount, although a miner will seldom carry in more than a single keg of 25 Ib. Where there is a limit, a keg is purchased, but is kept in the magazine, and from it the miner draws his daily allowance of from 5 to 10 Ib., which he carries to his working place in a metal canister, preferably of copper. Where permissible powders are used, a day's supply should not exceed 5 Ib., as this amount of powder exploded in properly placed holes will, in a seam of average thickness and when undercut as it should be, bring down all the coal a man can load out on one shift. t It is a dangerous practice to carry large metal cans of black powder into the mine upon the shoulder or in mine cars where electric wires charged with current are strung along the roadway. Cars in which powder is being transported should be hauled by mules when the current is shut off the wires. At the working face, the powder can should be stored in a wooden box separate from the caps and fuse. The box should be kept locked when not in use and should be placed some 100 ft. from the face and 25 ft, from the track if this is possible. EXPLOSIVES AND BLASTING 675 Where shot-firers are employed who charge the holes, the mine is commonly divided into a series of districts of a size that two men can charge and fire all the holes therein in a reasonable time. The explosives estimated to be enough for the various districts are placed in separate boxes at the main magazine, conveyed to the nearest point to where they are to be used in a car hauled by a mule, and are there unloaded by the district shot-firer and his helper. Precautions When Handling Coal-Mining Explosives. The Bureau of Mines suggests that the following precautions should be observed in handling black powder: Never open a metal keg of powder with a pick or metal object; use the opening provided by the manufacturer of the keg. Never make up charges or handle cartridges or powder with an open light on the head; place the light at least 5 ft. away on the return-air side so that sparks from it will not fall into the powder. Never allow powder or other explosive to remain exposed; keep it in a well- locked box at least 100 ft. from the working face and in an unfrequented place. Never go nearer than 5 ft. to a powder box or powder when wearing an open light or when smoking. Never use coal slack or coal spalls for stemming; it is dangerous. Use moistened clay, wet wood pulp, or other noninflammable material; even wet coal slack may, under some circumstances, cause an explosion. Never withdraw a shot that has missed fire; drill a fresh hole at least 2 ft. from it but parallel to the old hole and fire this new hole. After the shot a careful search should be made for the unexploded charge to prevent its being struck by a pick and perhaps causing an explosion. Never fire the hole the second time; if the first charge proves useless powder and labor are wasted in loading the hole a second time. Moreover, the first shot often cracks the coal so much that the second shot has a chance to blow out of the cracks, and thus a blown-out shot may result. Never use iron or steel tampers or needles; have at least 6 in. of hard-drawn copper on the tamping end of the bar or, better still, use a hardwood tamping stick. The needle should be made entirely of hard-drawn copper. Never tamp shots with an iron or steel scraper and do not push a cartridge into the drill hole with the scraper; the scraper rod should be tipped with at least 6 in. of brass or copper on the scraping end. Never allow the point of the coal auger to become dull or to become of less than the standard gauge, so that a drill hole may be made with it into which the cartridge may always be pushed freely. Never drill a hole past the loose end, chance, or cutting in solid shooting; if the coal has been undercut, do not drill beyond the undercutting. It is better to stop at least 6 in. short of the solid coal. Never bore gripping holes ; keep the holes parallel to the ribs or as nearly so as possible. Use the side gear on the machine if you can when boring a hole. Never guess at the quantity of powder to be used; always measure it. This course is cheaper and better than guessing. Use cartridges rather than loose powder and make them of cartridge paper. Don't use newspaper for cart- ridge making. Never place black blasting powder in the same drill hole with dynamite or a permissible explosive. Never use short fuse; always have the fuse long enough to stick out at least 2 in. from the mouth of the drill hole. When the short fuse is lit any gas in the hole may be ignited, and this may result in a premature blast. Never bite a piece of the match off the squib, nor oil it to make it burn faster. Never use sulphur and gas squibs at the same working face. Never light two or more shots at the same time. Never fire shots in adjoining working faces at the same time. Never return to a shot that has failed to explode until at least 10 min. after lighting it, if squibs were used, or 12 hr. after lighting if fuse was used. When shots are fired electrically be sure that all wires are disconnected from the battery, and wait at least 5 min. before returning to the face. Never fire a rib or butt shot before a center or busting shot is fired; the opening shots should be fired first, in order to give the succeeding shots a chance to do their work. Never drill a hole near the remaining portion of a former shot, nor near cracks and fissures made by previous shots, because there is great danger of the powder gases on explosion flying out of the loose coal or the cracks and igniting gas or dust in the mine air. 676 EXPLOSIVES AND BLASTING Never use squibs or any kind of fuse, except electric fuse, in mines that make inflammable gases. Never fire a shot without making sure that the coal dust near by is well wet down. Never light a dependent shot at the same time as another shot, and never fire a dependent shot until the first shot has broken properly. Never fire a split shot; that is, never fire a hole that has been drilled into a mass of coal, cracked and shattered by a previous shot that failed to dislodge the coal. The following additional precautions are to be observed in handling per- missible explosives: Never take more than 1 da. supply of permissible explosives into the mine at one time. Never leave permissible explosives in the mine over night. Never purchase permissible explosives not suited to the coal bed. Never use weak detonators. Never fire a charge until it has been completely and carefully tamped. Never put black blasting powder and permissible explosives together in the same drill hole. Never break the covering of a cartridge of a permissible explosive until ready to charge. Never expect permissible explosives to yield entirely satisfactory results when coal is blasted off the solid. Never expect the first blast with permissible explosives in a newly opened coal bed to be satisfactory. Several trials are often required before satis- factory results are obtained. Never forget that permissible explosives are different from dynamite and entirely unlike black blasting powder. Never use fuse to fire permissible explosives when it is possible to use electric firing. FIRING EXPLOSIVES MEANS OF FIRING LOW EXPLOSIVES Ordinary black blasting powder may be ignited by means of squibs, fuse, and electric squibs. High explosives, including permissible powders, are fired with fuse and caps, or, preferably, by means of electricity, and by means of an electric detonator; in the latter case the current is derived either from a battery or from a dynamo. Fuse and caps are commonly employed for firing single holes, and electric firing is used where several holes are fired at once, or in a volley, although portable electric blasting machines (formerly called batteries) are to be preferred even for firing single holes. Squibs. A squib (sometimes known as a match, reed, rush, spire, etc.) consists of a small paper tube that is filled with quick-burning powder and has a slow match attached at one end. The burning of the slow match gives the miner time to get to a place of safety between the time that he lights the match and the time that the flame reaches the quick powder. When the quick powder is ignited by the burning match, the squib shoots like a rocket through the hole that has been left in the tamping by the withdrawal of the needle into the blasting powder. Two kinds of squibs are in general use, gas squibs and sulphur squibs. In the gas squib, the match end is impregnated with a composition that does not flame when burning but glows throughout its length, and, for this reason, is supposed to be safe in an explosive mixture of methane and air. In the sulphur squib, the match end is dipped in sulphur and burns with a flame and somewhat faster than a gas squib. Since, in the rocket-like action that is necessary to propel the squib into the charge, large volumes of sparks are given off, neither type of squib can be safe in explosive atmospheres. Fuse. Fuse, sometimes called safely fuse or Bickford's fuse, from its inventor, consists essentially of a central core of fine-grained gunpowder wrapped about by threads of hemp, jute, or cotton. These threads are wound in two sets, the inner being known as the spinning threads and the outer as the counter-threads or, simply^ countering. In single-tape fuse, the threads are wound with tape and then coated with tar and covered with fuller's earth or powdered talp to prevent sticking. Double-tape fuse is single-tape fuse wound with a second layer of tape, which is also tarred and powdered. Cotton or hemp fuse, not tape wound, is made, but is only suitable for use in absolutely EXPLOSIVES AND BLASTING 677 dry places and in hot climates. In cold countries, fuse covered with tar is apt to crack and thus become wet and misfire, while in hot countries it becomes sticky and unfit for use. For these reasons special fuses are manufactured for use in either arctic or tropical regions. For use under water, gutta-percha covered fuse has been made. According to the work in which it is intended to be used, fuse may be divided into four classes. Fuse of the first class is suitable for dry work such as stump blasting and quarrying; it is usually untaped hemp and cotton fuse. Fuse of the second class is intended for damp work, as in coal mining, or. in surface work where mud, rain, or dampness is encountered; it is commonly of the single tape variety. Fuse of the third class is suitable for very wet work, such as tunneling, shaft-sinking, etc. Fuse of the fourth class is designed for submarine work; double- tape, triple-tape, gutta-percha, and taped double- countered fuse belong to these classes. Owing to the large amount of car- bonaceous material in the wrappings of fuse, the gases produced by its burning contain a large proportion of carbon monoxide, CO. Where numerous coils of fuse have caught fire and burned,. as has happened in magazines and in the rooms of poorly ventilated mines, the gases evolved have been found to be particularly suffocating and poisonous. The rate of burning of the better grades of American fuse has been deter- mined by the Bureau of Mines to be very nearly 30 sec, per ft. of length, with a variation of some 10% either way. Electric Squibs. F9r use with black blasting powder only, electric squibs are made. They are similar to electric blasting caps in appearance, but the cap is made of paper instead of copper and the charge does not detonate but shoots out a small flame. They are made with iron wires 4, 5, 6, or 8 ft. long, and with copper wires of the same lengths as well as 10 and 12 ft. The wires are insulated and the space between them in the squib is bridged with fine platinum .wire, which glows when the electric current is applied and furnishes enough heat to ignite the powder. They are designed to ignite the powder at the center of the charge, something that is obviously impossible with the ordinary paper squib. MEANS OF FIRING HIGH EXPLOSIVES Fuse and Caps. Dynamite and other detonating explosives, including permissible powders, may be fired by means of detonators or caps, but are best exploded by means of electric detonators of the strength prescribed for each one. Caps, blasting caps, detonators, or exploders, as they are variously called, consist of copper capsules, about as thick as an ordinary lead pencil, that are commonly charged with dry mercury fulminate or with a mixture of dry mer- cury fulminate and potassium chlorate that is compressed in the bottom of the capsule, filling it to about one-third its length. Several grades of these detonators are on the market, and they are differently designated by different manufacturers. A strong detonator is essential to securing the perfect explo- sion of permissible powders, etc., and for this purpose those of No. 6 strength, containing 15.4 gr. of charge, are recommended. Fulminate of mercury is extremely sensitive to heat, friction, and blows, and for these reasons blasting caps should be handled with as much care as dynamite, or a violent explosion may result. The following precautions are recommended in handling them: Never attempt to pick out any of the composition. Do not drop caps or strike them with anything hard. Do not step upon caps or place them where they may be stepped upon. When crimping caps on to the fuse, take care not to squeeze the fulminate, and never crimp with the teeth. Caps should be stored in a dry place and in a separate building from any other explosives. Caps should not be carried into the mine with other explosives, or placed near other explosives except in a bore hole. Electric Detonators. To overcome the dangers incident to the use of fuse and squibs, electric deto- nators (also called electric blasting caps) have been devised. These are simply ordinary detonators that have been fitted with the means of firing them with the electric current. This is done, as shown in the accom- panying figure, by inserting within the caps two copper wires d, joined 678 EXPLOSIVES AND BLASTING at the inner ends by an extremely fine platinum or other high-resistance wire e, which becomes heated until it glows when an electric current is passed through it. This wire, known as the bridge, is set within the fulminate b, above which is placed a composition / designed to hold the wires more firmly in place. The space above is filled and closed by means of a plug of sulphur or other waterproof composition which is poured in while soft and which is held in place by means of the corrugation a, in the shell of the cap. The copper wires c beyond the cap are called legs or wires and are insulated, and come in lengths of 4 ft. increasing by 2 ft. to 30 ft. For firing charges of permissible powder or high explosives, the detonator used should be at least a No. 6 (double strength) with 15.4 gr. of fulminate. The precautions to be used in handling blasting caps apply with equal force to electric detonators. Heavy jars are particularly to be avoided as they may break the delicate bridge wire; and when this is broken the detonator is worthless. The wires must not be bent sharply or forcibly separated at the point where they enter the copper cap, as this may break or loosen the filling material and permit water to enter and damage the charge. Delay-Action Detonators. In some kinds of blasting, particularly in tunnel work and shaft sinking, it is necessary to blast the holes in sets or rounds, and it is a saving in time and adds to the safety of the operations if it will not be necessary for the men to return to the face, after the first round has been fired, in order to light the fuses in the second and subsequent rounds. This firing of the holes in sequence, or rounds, when fuse is used is accomplished by cut- ting the fuse to different lengths (assuming that it all has the same rate of burning per foot) and lighting all the holes as nearly as may be at the same time; the holes exploding in the order of the length of the fuse used. When electric firing is employed, the same result is accomplished with one application of the electric current by means of what are known as no-delay, first-delay, and second-delay, electric blasting caps. No-delay caps detonate at the instant the electric current passes through them. The first- and second-delay caps contain a slow-burning substance, which is ignited by the electric spark and which, after burning a short time, ignites the detonating composition below it. It is impossible from a commercial standpoint, to make the rate of burning of this slow-burning composition absolutely uniform and, consequently, delay-action detonators in the same circuit may not all explode at exactly the same instant. On the other hand, there is always a distinct time interval between the explo- sion of the no-delay caps and the quickest of the first-delay, and between the slowest of the first-delay and the quickest of the second-delay. These delay- action detonators are commonly made in the No. 6, or double strength, grade only. . : m . :[: CHARGING AND FIRING EXPLOSIVES WITH SQUIBS OR WITH CAP AND FUSE Charging Black Powder and Firing With Squib. Black powder (blasting powder) is used in paper cases or cartridges, which are made and filled by the miner at the face and which are of slightly less diameter than the drill holes, in the bottom of which they are placed. If the hole is dry, these cartridges may be tamped hard enough to break the cartridge paper so that the powder will pack closely and fill all spaces, for the closer the powder is packed in the hole the greater will be the effect produced by the blast. In putting paper cartridges into holes, care should be taken not to break the paper until the bottom of the hole is reached. In case the hole is in seamy rock, a ball of clay is first put in the hole and then a clay bar driven into it, to spread it out and fill all crevices. If these crevices are not filled, the gases due to the explosion escape through them and much of the force of the explosive is lost. The clay bar is a good hickory or oak stick with a slightly pointed iron shoe at one end, or is an iron bar pointed at one end with an eye at the other for removal from the hole. To make the hole round, after using the clay bar, an auger may be turned in the hole and the surplus clay removed. Should the hole be wet, the same method of claying is followed, but the cartridges are well coated with miners soap and not tamped so hard as to break them. The needle, which is a copper rod about i in. in diameter pointed at one end and provided with a handle at the other, is run into the cartridge, and about it the tamping is rammed in by means of a tamping bar, which has a groove through the head to accommodate the needle. The tamping bar is commonly of iron with a copper head of a diameter a little less than that of the drill hole. Where cartridges are not used and powder is charged in bulk, the tamping bar is made entirely of copper, since if iron comes in contact with rock or pyrites EXPLOSIVES AND BLASTING 679 it is apt to strike a spark and cause a premature explosion if loose powder is sticking to the sides of the hole. The danger from the use of metal tamping bars has been recognized in some states and their employment wisely pro- hibited by law. The tamping or stemming is put in and tamped little by little, being rammed hard to keep the needle hole open when the needle is removed. In anthracite mines, the blasting barrel is often used instead of the needle, as tamping fine enough to pack is not obtainable unless the miner pounds up slate and coal. The blasting barrel is a steel or wrought-iron tube of about \ in. inside diameter; one end is inserted in the cartridge ^and the squib is fired, through it to the powder. The rammer fits over the blasting barrel in the same* way as over the needle. The blasting barrel is valuable where the tamping is damp or the hole slightly wet, but after each shot is fired it has to be recovered and if used again must be straightened. The squib is inserted in the needle hole or blasting barrel with the match end outwards and after igniting the extreme end of the match with his lamp, the miner hastens to a place of safety. The practice of biting or breaking off the end of a squib, or unrolling it, or dipping it in oil in order to hasten its burning is extremely dangerous and is almost sure to result in a premature explosion. Firing Black Powder With Fuse and Cap. After cutting off, with a sharp knife, 1 or 2 in. of the fuse in order that the portion about to be used is dry and in good condition, the detonator (cap) is slipped over the end and is crimped tightly in place by a form of pliers or pincers known as a crimper. The cap should never be crimped on the fuse with the teeth as an explosion may result, and the cap contains enough fulminate to blow off a man's head. When placing the cap in the cartridge, there is great diversity of opinion as to which of the many ways used is the best. Fig. 1 shows a very common method in which the cap is placed in the top of the cartridge and in the center with only about two-thirds of the cap embedded in the material of the cartridge. This is done to avoid the danger of its igniting the explosive and thus causing deflagration of the cartridge in place of detonation. An objection to a cap placed in the center of the cartridge is that the fuse is very apt to be bent and injured in the tamping, while it also interferes with the tamping. Instead of placing the cap in the center of the end of the cartridge and tying the end of the paper wrapper about the fuse, an inclined hole is made in the end of the cartridge, as shown in Fig. 2, and the cap placed deep down in the charge. Instead of inserting the cap through the end of the cartridge, many manu- facturers of explosives strongly recommend placing it in a hole in the side, as shown in Fig. 3. The fuse is tied in two places, a half hitch being taken around it. A common, but bad, practice among miners is to make a hole in the side of a cartridge, place the cap and fuse in it, and bend back the fuse, as shown in Fig. 4 in order to prevent the cap being pulled out. The sharp bend in the fuse is sometimes sufficient to cause a break in the train of powder, resulting in a misfire. If the length of the cap is greater than the diameter of the cartridge and it is stuck through FIG. 2 FIG. 3 FIG. 4 the side either diagonally -or straight across, there is danger of its being jammed against the side of the hole when tamping, and thus cause a premature explosion. Care must be taken to insure that that portion of the cap which contains the fulmi- nate is entirely within the charge; otherwise, the detonation of the explosive will be imperfect. 680 EXPLOSIVES AND BLASTING When tamping holes to be fired with fuse, hard bits of rock or slate mixed with the stemming may cut the fuse and cause a misfire, or the fuse may be kinked by a hump in the hole and thus cause either a misfire or a delayed shot. In order to use fuse with entire safety, it should be long enough and should be run through a blasting barrel. In gaseous mines, it is extremely important that the fuse extend beyond the end of the hole, for if it does not, when such a fuse is lighted any gas in the untamped part of the drill hole is certain to be set on fire at the same time and a premature explosion will follow. If the work is wet, waterproof fuse should be used, the end of which should be protected by applying bar soap, pitch, or tallow around the edge of the cap where the fuse enters it. Charging and Firing Dynamite With Cap and Fuse. Blasting powder is commonly charged into the drill hole in one large cartridge, whereas dynamite and other high explosives, including permissible powders, are charged as a num- ber of single and much smaller cartridges. When loading a hole with explosives of the latter type, the cartridges are placed in one after another and pressed, not rammed, into place with a wooden bar. If the cartridges at hand are less than the required size, the paper coverings may be split open with a knife and the explosive forced to fill the hole with the aid of the tamping bar. It is very important, if the full effect of the explosive is to be obtained, that the part of the hole in which the charge is located is completely filled, and that no air spaces are left between the charge and the walls of the hole. The cartridge containing the cap is called the primer, and while it is usually the last or next to the last cartridge to be placed in the hole, it may be placed in the middle of, or even at the bottom of the charge, with the idea of insuring a more thorough explosion. This is theoretically correct, as the explosion acts equally in all directions, but while there may be some reason for firing a charge with black powder in this manner, there is no good reason for such practice when firing dynamite, except when firing holes consecutively, for the explosion of dynamite is so quick that there is no appreciable difference in the result, whether the cap is placed in the top or in the middle of the charge. There is, however, a decided objection to placing the cap in the middle or bottom of the charge when using common fuse, as there is a chance that the fuse will set fire to the dynamite and cause not only a loss of dynamite, but a premature explo- sion, which cannot be as thorough as if detonated by the cap. The primed cartridge is pressed down until it rests on those already placed, and, after the car- tridges are all pressed into place, the tamping is pressed lightly on the charge, care being taken not to explode the primer. Fig. 5 (a) shows a hole with the primer placed in the center of the charge and in which there is no bend in the fuse, a theo- retical arrangement seldom found in prac- tice. View (b) shows a common method of placing a charge with the primer on top and the cap placed in the side of the cart- ridge as illustrated in Fig. 3. Precautions When Tamping Explosives. Before any shots are fired in a bituminous coal mine, the dust made by the augers should be scraped from the shot holes and, with the bug dust made by mining ma- chines, should be loaded into tight cars and hauled outside. This is to prevent the pos- sibility of a dust explosion either in the hole or in the bug dust immediately at the face. As the loading out of the dust throws considerable of the finest, and consequently most dangerous, particles into the air, some time, say hr., should elapse after this loading out is done before shots are fired. In very dusty mines, the face should be wet down with a hose or a liberal application of shale dust made before shots are fired. The material used for tamping should be of fine and uni- form grain that it may be packed tightly and should not contain any substances, such as grains of quartz, pyrites, etc., that may strike fire while being rammed home. The depth of the stemming should be at least one-half that of the .drill hole, and it should completely fill the hole from the explosive to the mouth. Under no circumstances whatsoever should slack or bug dust from bituminous p IG 5 EXPLOSIVES AND BLASTING 681 coal be used for tamping. Moist clay or brick dust sufficiently moistened to make it adhere form the best of tamping materials. Suitable stemming may be had by grinding and screening clay or shale rock, by digging it from ' a bank on the surface, or from the fireclay floor of the seam. The stemming is usually distributed in quantity by the company men after working hours, being left in a pile at the mouth of each entry or, more rarely, at the mouth of each room. For use, the miner makes the material into cartridges of the same diameter as those containing powder but only about 10 in. long. Where shot firers do the charging, the miner commonly makes and leaves at the face beneath each shot hole a sufficient number of these dobe, or dummy, cartridges to supply the tamping. Holes of large diameter require a proportionally greater length of tamping than smaller holes. The tamping should be rammed solid, in order to diminish the risk of a blown-out shot and to confine the powder tightly, that it may do its full work. High explosives of the nitroglycerin type, which develop their full power instantaneously, usually require less tamping than powder, although the best results from their use are obtained by thorough tamping. The experiments of the Bureau of Mines prove that in the case of high explosives when the weight of the tamping is about that of the charge, the efficiency or work done by them is increased from 60 to nearly 80%, depending on the kind of stemming and the way it is used. While in deep downward-pitching holes, water makes a fair tamping, fine sand, clay, etc., are preferable and are generally used. The first 5 or 6 in. above the charge is filled in carefully so as not to displace the cap and primer; and then with a wooden rammer the balance of the stemming is packed in as solidly as possible, ramming with the hand alone, and not using any form of hammer. FIRING EXPLOSIVES BY ELECTRICITY Charging for Electric Firing. Figs. 1 and 2 illustrate the method of placing an electric exploder, or cap, in a cartridge of dynamite. The cap a is placed either in the bottom or at the side of the cartridge, the hole to receive it having been made with a sharp stick or lead pencil. The best practice is to place the detonator so that it points to the bulk of the charge. After this is accomplished, the blasting wires b are tied firmly to the cartridge, as illustrated at c. In firing dynamite by means of electricity, there is no danger of the wires setting fire to the powder, and hence the exploder can be placed well down in the cartridge. Sometimes, when a long charge in a very deep hole is to be fired, two or more electric exploders are used in the same charge, one cartridge containing an exploder being placed near the bottom of the hole and another at the top. The method of loading holes for firing by electricity is the same as that described for firing with fuses. As much care as possible should be taken to prevent the leading wires from coming in contact with the damp earth, also that in tamping the hole the wires do not become broken, or the covering materially injured, and that the wires are not brought into con- _^_ tact with each other or with the damp ground. _ _ _, Many miners have a bad practice of putting the cap * IG - * of an electric exploder in obliquely and bending the wire over and securing the cap by a half hitch of the wire, as shown in Fig. 3, or, to make it worse, by two half hitches. So much force is used in making the half hitch that there is danger of a short-circuit being formed, or the sulphur filling in the electric cap may be broken, sometimes disarranging the wires in the cap and even breaking the fine platinum wire or bridge. In any event, the cement is so broken as to leave free passage into the cap of any water that may be contained in the hole. The platinum bridge of an electric cap is very small and delicate in order to be heated red hot by the very small current of electricity that is used to fire the cap, and any unusual strain on the wires may break the bridge, thus breaking the circuit and causing a failure of the shot. Furthermore, sharp bending of the copper wires may damage the insulation, very likely leaving bare wires touching, causing a short circuit and a failure of that par- ticular cap. The bared wires, even if they do not touch, offer an opportunity for a short circuit through any moisture present, which will rob that particu- lar cap of part of the current of electricity, while the next cap might get the full current. The result will be that the first cap will miss fire. 682 EXPLOSIVES AND BLASTING Shot Firing With the Electric Blasting Machine. <)ne method of electric blasting, as used in America, depends on the generation of a current of elec- tricity by means of a small electric machine, which is really a small dynamo, the armature of which is made to revolve rapidly between the poles of the field magnets by means of a crank or by a ratchet. The machine, commonly, but incorrectly, called a battery, is shown in Fig. 4. It consists of a field magnet a and an armature b that revolves between the poles of the field magnet. The loose pinion c (the teeth of which engage the rack bar d) is arranged with a clutch, so that as the rack bar descends the pinion causes the armature b to rotate and generate a current. During the down- ward stroke of the rack bar, the connections are such that the current flows inside the machine without affecting the outside circuit. The current increases in strength until the rack bar strikes the spring e, which changes the connections so as to send the full strength of the current into the out- side circuit and through the caps for firing the blasts. When more than one shot is fired at a time by means of a blasting machine the holes should be connected in series. Blasting machines are also called push-down machines and are rated by the number of electric detonators they can explode, as 4-hole machines, 50-hole machines, etc. Connecting Wires. To connect the ends of two wires, scrape off the insulation for about 2 in. from each end and scrape the wires clean and bright. Then twist the ends together, as shown in Fig. 5. FIG. 4 FIG. 5 It is very important, to prevent misfires, that all connections are clean and well made, as one bad connection may cause all the holes to misfire. Connecting Up and Firing the Blasts. After the holes have been loaded, the fuse wires are left projecting from the holes, and are joined by connecting wires in such a manner as to leave one free wire at each end of the series to be fired, as at b, Fig. 6, the fuse wires a leading downwards to the charges to be fired. After all is in readiness, the leading wires are connected to the loose ends b, and when every one has left the vicinity of the blast, the other ends of the lead wires or cables are attached to the blasting ma- chine. Some blasting machines are provided with three screws on the outside, to which leading wires are attached. When only a small number of blasts are to be fired, one of the lead wires is attached to the middle screw and the other to the outside as illustrated in Fig. 6. When a large number of blasts are to be fired the lead wires are arranged as shown in Fig. 7, a being one series of charged holes, and b another. The wires on the outside are attached to the ends of the entire series, as in the previous case, while the wire from the central screw is attached to the center of the series of connecting wires as at c. By this arrangement, a large number of blasts can be fired with a single battery and the size of the lead wires very much reduced. The firing is accomplished by lifting the handle of the machine to its full height, and pushing it down- wards with full force, until the rack attached to the handle reaches' the bottom of the box and sends the cur- rent through the caps in the holes. When firing a hole by means of a blasting machine, the handle, or rack bar, should never be churned up and down, but should simply be given one vigorous stroke, as directed. Most blasting machines are made to fire with a downward stroke, but some fire with an FIG. 6 EXPLOSIVES AND BLASTING 683 upward stroke of the handle. A machine should always be kept clean and never abused and played with. Its strength should be tested from time to time by means of a test lamp or rheostat. Test galvanometers are used to ascertain if any breaks exist in the circuit and the caps. In Europe, another form of electric blasting machine is used. These magneto machines consist essentially of an armature revolving between the poles of a set of permanent magnets, are not unlike the American blasting machine in appearance, and are used in very much the same way. FIG. 7 Firing With Dry Batteries. Firing charges of explosives by means of ordi- nary dry cells has been prohibited in foreign countries, because premature firing of detonators, and sometimes of the charge, has been caused by the wires coming in contact with the poles of the batteries. Safety-contact dry- cell batteries have lately been introduced in the United States and abroad. They are made with a spring-key contact, or with two safety-spring contact buttons, which are the poles of the battery. The two leading wires are laid on the buttons, which are at the same time pushed downwards. When the pressure of the thumbs is released the contact is broken. If the wires of a detonator accidentally come into contact with the poles of the battery, the current cannot be discharged unless both poles are pushed downwards. As these dry-cell batteries are cheap and easily portable in comparison with the blasting machine, they have become quite popular, but those without safety contacts have been the means of numerous fatal accidents through premature explosions due to the unintentional coming in contact of the wires with the binding posts before the men had left the face, or when carried in sacks with the explosives and detonators through a contact made between the battery and the detonator wires resulting in an explosion. Small devices such as these can be used to fire only a few shots in one circuit, as those in a single room. The number of shots to be fired and the length of the leading wires and other conductors must be known, so that a battery of sufficient capacity may be selected. The strength of the battery may be tested by passing the current through a small electric lamp of known capacity and noting the brightness of the light given by the lamp. Or the battery current may be passed through a testing circuit whose resistance is equal to that of the circuit to be fired and which has in it one electric detonator, which must be put in a safe place. If the battery fires this detonator, it is strong enough and is in good condition. Precautions When Firing With the Electric Blasting Machine. To insure success when firing blasts by electricity, the following points should be observed: 1. The machine wires and primers should be suitable to each other; two kinds of primers must not be used in the same blast. 2. The blasting machine should be of sufficient power to fire all the caps or primers connected at one time; a blasting machine must not be loaded to its full limit. 3. The electric caps or primers should be kept in a dry place, and every- thing kept as clean as possible. 4. All the joints at connections and points of contact of the wires should be well made so that the wires cannot separate, and the surfaces should be clean; the joints in one wire must not touch those in another, and bare joints must not touch the ground. 5. The wires must not be kinked or twisted^so as to cut the insulation during the process of tamping. If the insulation is cut, the fuse is useless for wet ground or a wet hole and should be laid to one side. 6. The operator's hands should not touch the terminals of the blasting machine when firing. 684 EXPLOSIVES AND BLASTING 7. The blasting machine should not be connected to the leading wire or cable until every one is in safety. 8. The wire connections should be bound with insulating tape in damp places to avoid leakage and short-circuiting of the current. 9. Before firing the blast, the circuit should be tested by a galvanometer to insure that there is no break or short-circuit. Firing From. Dynamo Instead of obtaining the necessary current to fire the blasts from a blasting machine or a dry -cell battery, it is a very common practice to derive it from the dynamo used in the power plant of the mine. While, in most cases, the current is carried into the mine upon special wires known as the firing circuit, the practice prevails to some extent of connecting up to and firing the shots by the trolley, or haulage, wires. The latter practice is extremely dangerous and is commonly prohibited by law because the power on the trolley wires is always much more than is required to fire the shots. There is, consequently, a certainty of arcing and a probable fusing of the lead wire on account of its small size and high resistance. In some cases the shots, either those in a single room or those in all the rooms in a district, are exploded from a firing station or from a number of firing stations within the mine; in other cases, the shots are fired as a whole from a firing cabin on the surface after all the men have been withdrawn from the Feed line from Sub Pilot Lamp"! 1 Trolley from Sub Station-' Wire to shot fT^ A Hlot Lamp ition-" J Trolley and shot wire to mine) workings. Fig. 8 shows the system in use at the mines of the Stag Canon Fuel Company, Dawson, N. Mex. As the men enter the mine they are required to deposit a metal check at the shot-firing house outside, near the entrance. These checks are placed on a check-board and returned to the men as they come from the mine. A record of the working place of each check number is kept in the shot-firing house, and in case any check is uncalled for, the shot firer makes a search for the man until he is found. No shots are fired until it is known positively that no one is in the mine. The method of placing the shots is shown in Fig. 8. To insure safety against accidental discharge of the shots by electricity, there are two or more locked switch boxes in each mine, with throw-off switches, one at the mouth of the mine and at one or more stations inside the mine. After inspecting the inside connections with the shots to be fired, the shot firer en route from the mine makes connection at each of the switches mentioned. He then goes to the shot-firing cabin to turn on the electric current, but before doing so he turns on an electric signal light in a red globe, to warn all persons to remain away from the vicinity of the mouth of the mine; so that should an explosion occur within the mine, no one outside could be injured by flying debris. In connection with this system of shot firing, the company's rules provide that the undercutting must extend at least 6 in. beyond the back of the shot holes; that all shot holes must be at least 2$ ft. deep; that all dust must be removed from the shot holes before they are charged; that no more than five sticks of powder (which, at some mines, is in excess of the safe limit) shall be used in any one hole; that stand- ing holes, or parts thereof, must not be recharged ;that holes in tight corners must be at least 1 ft. from the rib at the back end of the hole; and that, in solid faces, shot holes must not be more than 6 ft. apart horizontally, and that not less than two such holes shall be fired. EXPLOSIVES AND BLASTING 685 All shot-firing wires should be well insulated. The size of wire used is commonly No. 6 on the principal line along the main entry; from a No. 8 to a No. 12 on the cross-, butt-, or side entries, depending on their length; and a No. 14 for the room connections. The connections between the cross-entry lines and the main line and between the rooms and cross-entry lines are made in parallel so that the failure of the shots to explode on a cross-entry or in any room or rooms on a cross-entry, will not prevent the detonation of any others. When two or more shots are to be fired in the same room, they are connected in series. The connecting up of the shots should proceed outwards from the working faces to the mine mouth; that is, the detonator wires should first be connected to the room wires; then the room wires to the cross-entry wires; and, finally, the cross-entry wires to those on the main entry. The room connections are usually permanent, unless it is desired to fire shots singly from the room mouth, but the connections on the main entry with the cross-entry circuits and at the foot of the shaft are made by switches. These switches are contained in locked boxes, the head shot firer alone being trusted with the keys. When preparing for blasting, all the holes in all the rooms on No. 1 entry are first connected to their respective room firing circuits, then all the holes in all the rooms on No. 2 entry are connected, and so on until those on the innermost entry are connected. On the way out from the last entry, the shot firer opens the boxes and throws in the switches at the mouth of each room entry. At the foot of the shaft, or at the drift mouth, the final switch con- necting the mine and firing circuits is thrown in. The current from the dynamo is then applied. After the shots have been fired, the shot firer returns to the mine, opening the various switches and relocking the boxes on the way. At the working places, an examination is made for fire, the room wires are placed out of the way of the loaders, and are disconnected from any detonators that may have failed to explode; the mine foreman being subsequently notified of the location of any misfires. During the day the entire shot-firing system is overhauled, defective insulations, etc., are repaired, and everything made ready for the work of the following shift. Firing Single Shots From the Surface From time to time various devices have been introduced to reduce or overcome the danger of a coal-dust explosion due to the detonation in a single blast of the very large amount of high explo- sives (often over 1,000 Ib.) required in large mines. The logical procedure is to have a separate circuit from each working place to the firing cabin, but the cost of installing and maintaining the 400 or more wires necessary for this purpose in a mine of even moderate size, is prohibitory. The mine may be divided into two, three, or four, districts with the same number of firing circuits and four, six, or eight sets of wires, but beyond this subdivision it is not usually economically possible to go. In a recent device, what are known as sparker boxes are introduced in the firing circuit at the mouth of each room. The main-line wires A enter the box in the usual way but are separate from the wires B connecting one box with another. The room wires C are also distinct from either pair of wires A or B. By pushing a button, the room wires C are placed in circuit with the entry wires A, the wires B to the next box remaining dead. The application of the current at the surface detonates the holes in the room and at the same time releases the button so that the wires A and B become in circuit. A second application of the current fires the shots in the second room and arranges the mechanism in the sparker box at its mouth so that the current may pass to the third box, and similarly throughout the mine. . The failure of the shots in any room to detonate does not interfere with the current passing from one box to another. According to the statements of a Western operator, this device has proved successful at his mine. SUBSTITUTES FOR BLASTING IN DRY AND DUSTY MINES Before the introduction of permissible powders and the adoption of the various safety measures used in connection therewith, numerous substitutes for powder and divers means of bringing down coal without blasting were tried from time to time and with more or less success. Wedging Down Coal The plan of wedging down coal has been employed until quite recently and has its uses even at present. The seam is undercut in the usual way, and a series of drill holes but a short distance apart are placed 686 EXPLOSIVES AND BLASTING in a horizontal row near the roof in thin seams or between the roof and the floor in thick ones. If the seam has a pronounced, bedding plane, an inter- stratified layer of slate, or another line of weakness along which it splits readily, the holes should be drilled in it. Wedges, placed in the holes and driven home by blows of a sledge will bring down the coal in large lumps. Other things being equal, the nearer the drill holes to one another, the easier is the coal brought down. If the coal is thin, hard, and blocky and adheres strongly to the roof, wedges will not work well, as the coal will break off short and but 1 in. or so in depth of the face will be removed at each application of the wedges. If the coal is soft, the wedge will be driven in flush with the face and will merely enlarge the size of the drill hole without bringing down any part of the seam. Seams having a tendency to split horizontally along a bedding, or other plane, are best adapted to wedging. The wedges used are of various types. The common form is, of course, the ordinary single-piece wedge. The device known as plug and feathers, familiar to quarry men, has been largely used. This consists of two narrow triangular pieces of iron (the feathers) placed on opposite sides of the hole, between which a long wedge (the plug) is driven by blows of a sledge. As both the feathers and plug are tapered, the force of the blow is multiplied. To still further increase the force of the blow, multiple wedges have been used. They are essentially the same as the device just described, but there are four instead of two tapering feathers between which the plug is driven as before. In a special form of wedging machine, the plug and feathers are introduced in the back of the hole, the plug being drawn forwards by a combination of a screw and a lever. In a similar machine, in order to reduce the friction of two plane wedges sliding upon one another, the plug is made to run upon roller bearings between double feathers, and is drawn forwards from the back of the hole by the action of a screw and nut, driven by a ratchet and pawl. In a French device used in rock work, a series of holes are drilled in a group in the face. The drill bit is replaced with a hammer head, which by compressed air drives in the plugs inserted between the feathers in the holes, breaking down and splitting up the rock. Hydraulic Cartridge. The hydraulic cartridge has been in use in many foreign mines for several years past, is absolutely safe in any atmosphere, and is remarkable for the large proportion of lump coal produced in comparison with blasting, but does not appear to be adaptable to breaking down all kinds of coal. The cartridge itself is a forged-steel cylinder of varying length and diameter, and having eight duplex rams or pistons arranged in a row, along one side. The size most generally in use is 21 in. long and 3 in. in diameter, and the expansion of the duplex piston is 2J in., giving a pressure of 60 T. The larger sizes are used only in very narrow-entry work or in extremely thick coal. The action of the pistons is simultaneous, the pressure being applied through the longitudinal passage in the steel cylinder at the back of the pistons. A liner of sheet iron, 3 definitions of the FIG. 2 terms used in connection with drill holes are not uniform throughout the country; the foregoing are believed to be in accord with general practice. Effect of Free Faces in Mining. The form of cavity produced when a single drill hole is fired in a mass of rock having one free face is usually that of a cone; FIG. 4 EXPLOSIVES AND BLASTING 689 thus, in Fig. 2, if ab represents a vertical drill hole, the rock broken will theo- retically have the form cbd, the line cd being the diameter of the base of a cone. If the strength of the explosive is not sufficient to overcome the tenacity of the rock to so large an extent as represented, the cone might have the form ebf, or igh. It is more than probable that a shot hole perpendicular to the face will break no rock at all but will result in a blown-out shot, as it is in the worst position to do effective work. This is because any pressure exerted in the direction of m or n is opposed by the resistance of an indefinite thickness of rock and the line of least resis- tance along which the force of the explosive naturally will act will be the resultant of the forces acting on m and n, or in the line of the " drill hole. When a hole is inclined to the face, as ab f in Fig. 3, the line of least resistance eb is per- pendicular to the face, and the cross-section of the piece of rock broken out will be approxi- mately of the form abc and rarely that of dbc. Commonly, one edge will coincide with the drill hole and the other will be between the lines eb and cb. The angle eab is usually about 35 for the best results, and 45 is its limit. Less and less rock will be broken as the angle becomes less and when the direction of the drill hole ab is the same as that of the free face aci that is, when the powder is placed on top of the ground, no rock will be broken out. Similarly, as the drill hole becomes more nearly perpendicular the less will be the volume of the rock broken and when the hole is vertical as eb, it will, in the very great majority of cases, result in a blown-out shot. The more free faces there are, the greater _ will be the ease with which an explosive will accomplish its work. Fig. 4 is a cross-section showing a hole ab placed in a rock having two free faces C and D. If there were but the one free face C, the force from the charge at b would break out the cone or crater ebg', if the face D were the only one exposed, the charge b would break out the crater ebj. With the charge b equally distant from the faces C and D, and of just the right size, the bounding surface between the two craters will coincide in the line be, but as the force of the explosion at b is divided be- tween the two craters and a portion of it is reflected by the solid rock, the crater actually broken out will be approximately hbi; that is, a crater that is not equal to the sum of the two craters ebg and ebj. If the charge b, Fig. 5, is located so that bf is greater than ba, the force acting on each face separately will break the craters gbk and jbl, the wedge- shaped piece ekbl not being included in either. With the charge b acting on both faces C and D together, part of the force is used in breaking down the mass ekbl and the crater broken out is bounded by the lines ,hbi, instead of by the lines gbj. Similar reasoning may be applied to any increase in the number of free faces. The greater the number of free faces the larger the amount of material that can be broken down with a single shot; or what amounts to the same thing, a smaller charge will do the same amount of work, the greater the number of free faces, but the increased amount of material loosened will not be proportional to the increase in the number of free faces. There is a general rule that the longest line of resistance should not exceed three-halves of the shortest line of least resistance if the maximum effect of 44 D FIG. 5 FIG. 6 690 EXPLOSIVES AND BLASTING the explosive is to be obtained. If possible, the shots should be placed so that the shortest line of resistance is horizontal and the longest vertical so that the weight of the rock may assist the breaking down. It is evident, therefore, that in blasting it is advantageous to have as many free faces exposed as possible, not only on account of the decrease in the amount of powder required, but also because it is possible to obtain the material blasted in larger lumps than when blasting is done with a single free face. This is advantageous particularly in coal mining where the lump coal is more valuable than the fine coal. Fig. 6 represents two drill holes h, V drilled at a distance W from the free faceA-B. If these holes are fired independently, each will break out approx- imately the same amount of material, as mhn or nh'o. If they are fired together , amount of powder required to break the two masses mhn and nh'o. The distance D between the holes must be varied according to the character of the rock. In comparatively soft material it is less than in hard rock, though probably the limit is twice the distance W. Fig. 7 illustrates another case. Here three holes h, h', h" have been drilled close together, and each one loaded with a charge the depth of which will be represented by HE. Any one of the holes, if fired separately, will not be able to break through the distance W, but, by firing the three together, the mass ehh"gg'GHe'e may be removed at one shot. By this means, greater masses of rock can be removed with smaller drilled holes than is possible with- out the combined effect of the several charges. The form of cavity and the amount of material dislodged by a shot are largely theoretical and no universal rules can be given. Experience is the only safe guide in choosing the location and size of the holes and the amount of the charge of ex- plosive, and an experienced miner will study the character of the rock to be blasted so as to place his holes at such an angle that he may get the maximum effect from them and avoid blown-out shots, and take advan- tage of slip and cleavage in the rock. Diameter of Shot Holes. When driv- ing tunnels or sinking shafts, holes having a diameter between J and 1$ in. at the bot- tom give the most economical results in FIG. 7 hard rock if they are charged with the strongest of the high explosives. When the rock is weaker, the explosive should be of less strength, but the diameter of the holes should be increased to 1$ to 2,\ in. All holes should be of the same diameter, each should have an equal resistance of rock to work against, and each should be so placed that it will receive the greatest benefit from the free faces formed by blasting the holes previously fired. Amount and Kind of Explosive. The maximum pressure or effect that an explosive can develop is obtained when it entirely fills the space in which it is exploded; hence, the greatest efficiency is obtained when the charge fills the hole up to the tamping. There are no rules from which the amount of explosive necessary to be used in charging a given hole or series of holes can be deter- mined. If the right amount of explosive has been used in a properly placed hole, upon detonation there will be a deep boom and the material will not be thrown with great force from the solid. If the charge is too heavy, there will be a sharp cracking report and the excess of explosive will throw the broken material away from the solid and will shatter it badly. If insufficient explosive is used or the hole has been badly placed, the rock will not be broken, but the tamping will be blown from the hole, resulting in a blown-out shot. The depth of the hole is to be considered when estimating the amount of powder to be used as a shallow hole requires less powder than a deep one. In some parts of the bituminous coal field, where the seam is of moderate hardness and from 4 to 6 ft. thick, it is a common practice to make the holes from 2 to 2* in. EXPLOSIVES AND BLASTING 691 in diameter and to charge them with 2 to 6 Ib. of black powder. Two Ib. of black powder is not an excessive amount in a well-balanced hole, but any weight over this is dangerous, particularly if the mine is noticeably dusty or gaseous. The length of the charge of explosive for single holes should not exceed from eight to twelve times the diameter of the hole; that is, a 1-in. hole should never have a charge of more than 12 in. of explosive placed in it. Where several holes are fired together this rule is sometimes slightly deviated from. It is usually best to employ a length of charge between these two limits, as, for instance, about ten times the diameter of the hole. After the proper relation between the diameter of hole and the length of charge has been determined by experiment for a certain diameter of hole under given conditions, it is safe to conclude that the same ratio of length of charge to diameter may be taken for other diameters. Thus, if it has been found that for a hole 2 in. in diameter the best results are obtained from a charge 24 in. long (2X12), it may be assumed that in a hole 2 in. in diameter the charge should be 25X12 = 30 in. long. If the diameter of the hole ab, Fig. 4, remained the same and the length of the line of least resistance was increased, a place would soon be reached where the charge of explosive would fail to break out the rock. It is not good practice to. have a powder charge occupy more than one-half the hole; hence, in order to increase the effect of a charge the diameter ab of the hole should be increased; that is, as the distance^ increases, the diameter of the hole ab must be increased; or there must be a chamber formed at the lower end of the hole in which the powder charge is to be contained, so as to increase the size of the cone of throw toward any free face. This chamber is sometimes formed by using some form of expansion bit or reamer, but the usual custom is to introduce a small charge of high explosive that will enlarge the end of the hole. By continuing this process, an opening of sufficient size to contain the desired charge may be formed. This operation is called chambering or squibbing. Where large masses of soft material are to be loosened, it is common practice to use dynamite or nitroglycerine for chambering the hole and black powder for the blasting. Holes are sometimes drilled as much as 20 ft. deep and several kegs of powder introduced into the chamber formed by firing the high explosive. This method of blasting is used in open-cut ore mines, milling, and in steam-shovel mines; also in side cuts of earth works ; When mining soft cleavable minerals, powerful explosives are not generally used, their effect being to shatter; on the other 'hand, in tenacious minerals, powerful explosives are used for their shattering properties. Less powerful explosives, such as gunpowder, are used where a rending action is desired, such as in mining coal, but they are not desirable in tough ore formations, because they break down the mineral in large pieces that, to be handled, must be block-holed and reblasted. While the power of most explosives can be calculated, the theoretical power can never be obtained in practice." The factors that enter into^ the problem vary so widely and are so numerous that seldom can exactly similar results be obtained from blasts fired apparently under similar conditions. _ The weight of a mass of rock opposes the action of a blast, and this weight is assisted by the atmosphere that presses on it with a weight of 14.7 Ib. per sq. in. at sea level. If the hole is damp or wet or the rock cold, the heat produced by the discharge and the power' of the explosive will be decreased. Slips, joints, and cleavage planes affect the blast, as do also texture and structure of the rock The shape and location of the drill hole and the method with which it is charged and tamped are important factors. Brittle rocks are easily fractured, while strong, compact rocks in which the cohesive powers are great are much harder to break. Plastic materials, like fireclay, which are neither brittle not tenacious, are very difficult to blast. Fissures, or joints, and bedding planes, when open, have something the effect of free faces, and as a consequence they influence _the best position for placing a blast. When possible, the charge of explosive should never be placed in contact with a fissure or bedding plane, but should be located in the firm rock, in order to avoid the escape of the gases through the fissure, that would thus reduce the effect of the blast. If it is possible to avoid it, a drill hole should not cross crevices and slips. In compact and brittle rocks the limit of elasticity is soon reached and they rupture under the shock of exploding charges before there has been an appreci- able enlargement of the drill hole. With porous rocks and sand, the blast tends to solidify the rock and to fill empty spaces, thereby increasing the size of the drill hole and decreasing the force of the explosion. 692 SUPPORTING EXCAVATIONS SUPPORTING EXCAVATIONS INTRODUCTION The various methods of supporting the surface overlying a seam from which the coal has been or is being removed may be roughly divided into those that use natural and those that use artificial materials for the purpose. The sole example of the use of natural means is afforded by the familiar American room-and-pillar system of mining in which natural pillars of coal are left, in the course of working, either to support the overlying rock indefinitely or. throughout the life of the mine. There are numerous examples of the second method; the use of wood or steel posts or beams, called timbering; the use of built-up packs, cribs, etc., of timber, stone, or timber and stone; and the flushing of culm into the workings. A distinction must be made between the methods and materials used for supporting the surface lying several hundred or several thousand feet above the coal bed, and those used to support the roof or that portion of overlying rocks usually but 1 to 2 ft. thick or in rare cases as much as 40 ft. The use of wooden or steel timbering is confined to supporting the comparatively thin roof rock, whereas pillars of coal, built-up cribs, and flushing are resorted to to sustain the weight of the many hundred feet of rock between the coal bed and the surface. COAL PILLARS GENERAL CONSIDERATIONS AFFECTING SIZE OF PILLARS Amount of Pillar Coal. The amount of coal left in the pillars for the support of the workings is generally expressed as a percentage, or a certain portion, of the total volume of the bed within the area included by the pillars. The term pillar coal, therefore, includes not only the coal left in the room pillars, but also that left in the pillars supporting the entries. The amount of coal left in the pillars in the first working varies widely under different conditions, but the best practice now counts on ample pillars in the first working so as to minimize the danger from squeezes. Many of the collieries in the anthracite region of Pennsylvania are now extracting but one-third of the coal in the first working, leaving two-thirds of all the coal as pillars to be taken out later as the different sections of the mine are worked up to the limit. In many of the mines in the Connellsville region of Western Pennsylvania, the rooms are only 12 ft. wide and the pillars from 60 to 72 ft. wide, so that only one-fifth to one- sixth of the coal is taken out in the first working, but the removal of the pillars begins as soon as the rooms have been driven their full length. The proportion of coal left in the pillars along the entries to the amount of coal taken out in mining the entries is relatively larger than the percentage of pillar coal between the rooms, as the entry pillar sxusually have to stand a much longer time than the room pillars. The amount of pillar coal left depends on the method of working the mine, on the nature of the coal, the top and the bottom, on the thickness of the coal, and the depth of cover, and on the time of drawing the pillars. Practical Considerations Determining Size of Pillars. It is impossible to give exact rules or formulas for determining proper size of pillars and rooms that will be universal in their application. Each mine is a special problem, and in laying out the rooms and pillars it is well to find out what is the success- ful practice in the same field or in similar fields worked under the same condi- tions. Similar practice should not be followed blindly, as a great deal of the lack of progress in mining has been due to this copying of other methods. Still it is always well to find out how others have succeeded and why they have failed. In general, the thicker the bed and the greater its depth below the surface, the wider must be the pillars and the narrower the opening. This rule is not invariable, however, for certain coals deteriorate very rapidly when exposed to the atmosphere and the pillars must be much larger than with hard, compact coals under similar conditions. SUPPORTING EXCAVATION'S 693 The length of time that a pillar must stand before it is to be drawn should be considered in determining the width of the pillar required. If a pillar is to be drawn in a short time, it need not be as large as one that is to be more permanent, as it is not subject to the disintegration due to pressure and to atmospheric effects. Extremely large pillars are usually left to protect surface buildings, and also under swamps or large bodies of water, to avoid any possibility of a break in the roof through which the water can enter the mine. Some coals are of such a nature that the sides and corners of pillars chip or split off when the coal is opened up, due to the disintegrating effect of the atmosphere, to the pressure of gas in the coal, or to the pressure of the roof. When this chipping or splitting off of pillar coal occurs, pillars of greater area are required. Strong heavy strata, such as limestone or sandstone above the coal, that do not break and fall easily, act as a lever to crush the edge of the coal pillar and require larger pillars to prevent creep and squeeze than where the pres- sure is distributed over the pillar and not so much along the edge; under a friable roof, such as black shale or slate, that breaks and falls easily, and thus relieves the pressure on the edge of the pillar, a smaller pillar can often be used than under a strong compact roof, which brings the weight on the edge and constantly chips off the pillar. With a strong roof that does not break, there is danger from a movement of the strata over the pillar when robbing begins. A soft bottom requires a large pillar to prevent the heaving of the bottom. Faults, slips, and similar geological disturbances in the roof generally increase the size of the pillars, and also the difficulty and danger of drawing them. If the floor is soft and the roof hard, a creep is likely to occur, and in such a case small pillars are so squeezed down into the floor as to be both trouble- some and expensive to remove. If the floor is hard and the roof brittle, the latter will fall more or less in spite of all efforts, and the expense of cleaning up and timbering is heavy. If top and bottom are both strong, the weaker sub- stance the coal if left too long or in too small an amount is crushed, and its value decreased or lost. If the seam of coal is gaseous, the length of the pillar is decreased on account of the length of the cross-cuts or breakthroughs required to ventilate the rooms, thus necessitating a wider pillar than would otherwise be required. While it is desired to have a certairr excess of strength in the mine pillars, the expense of driving long cross-cuts through them for ventilating the open- ings, as well as the necessity for realizing as large a percentage as possible of coal in the first working, makes it desirable in many cases to use the minimum width of pillar required for the safe support of any given roof pressure. When the room-and-pillar system is used, the best results as regards the percentage of coal won from a coal bed are undoubtedly obtained where narrow rooms are driven in the first working with ample pillars left between, and when the pillars are withdrawn as quickly as possible after the rooms are worked up their full length. When two or more beds are worked at the same time, the width of pillar required in the lowest bed will, in most cases, determine the maximum width for all the overlying beds, for the pillars should be placed with their center lines vertically one above the other, and if any difference is made in the size of pillars in overlying beds the lower of the pillars should be the larger. This is the more important the closer the seams are together. The inclination of the seam, although decreasing the normal pressure or the pressure perpendicular to the roof and floor, gives rise to a tendency of the roof to slide on the pillars when the coal is removed. This tendency greatly increases when the work of drawing the pillars is begun, especially if the roof is hard and fails to break. Although the decreased pressure in an inclined seam will call for a narrower pillar than for a flat bed, the tendency of the roof to slip necessitates an increased width over what will be required in a flat bed with the other conditions similar. Depth of Cover. The depth of cover, or the thickness of the rocks lying between the seam and the surface, is the prime factor, other things being the same, in determining the size of coal pillars. The table on page 694 gives the weight, in pounds per cubic foot, of the coal-measure rocks of the United States. For practical purposes, the weight of the overlying cover may be taken as 160 Ib. per cu. ft. Thus, every 12f ft. in depth of cover causes a weight of 1 T. on each square foot of pillar. The pressure at a depth of 100 ft. will be 8 T. per squ. ft.; at 500 ft., 40 T.; at 1,000 ft., 80 T., and similarly for other thicknesses of cover. 694 SUPPORTING EXCAVATION'S WEIGHT OF ROCKS Crushing Strength of Anthracite. The following table gives the crushing strength of anthracite as determined by experiments made under the auspices of the Engineers' Club, of Scran ton, Pa. The results are averages of a large number of tests made on samples from a number of different beds and from different parts of the anthra- cite field. The test pieces were right prisms with a 2 in. square base, and of heights of 1, 2, and 4 in., respec- tively, corresponding to a, b, and c in the headings in the table. These tests suggest the following conclusions in regard to the samples tested : Although the area of the base, or the area pressed, is the same in each case, the total crushing load and the crushing load per square inch are not the same in the different samples, but vary, approximately, inversely as the square root of the height of the sample; that is to say, sample c having four times the height of sample a has approximately but one-half the crushing strength of the former. Other experients indicate that similar samples (samples whose heights and bases are proportional) have the same unit crushing load, or require the same crushing load per square inch of the area of the base, and the total crush- ing load in this case is proportional to the area of the base. For example, a cube measuring 2 in. on a side requires four times the total crushing load required by a cube measuring 1 in. on a side, but the unit crushing load or load per square inch of the area of the base is the same in each. If this can be con- clusively proved for small test samples, it is fair to reason by analogy that the same rule holds for mine pillars, so that if the strength of the pillar or the unit load supported is constant for similar pillars, a pillar 40 ft. wide in a seam 20 ft. thick has the same strength as a 10-ft. pillar in a 5 ft. seam; or a 60-ft. pillar in a AVERAGE COMPRESSIVE STRENGTH OF ANTHRACITE Rock Weight per Cubic Foot Pounds Clay 115 Earth 100 Gravel Limestone . . 117 165 Sand Sand full of water . . Sandstone 117 120 150 Shale 162 Slate 175 Sample a Sample b Sample c Total crushing load, in pounds Crushing load per square inch, in pounds 23,000 5 750 16,348.000 4087 000 11,416.0 2 854 Load producing first crack in sample in pounds 3 022 2025000 1 8750 Height h 1 2 000 4 V* 1 1 414 2 Approximate relative crushing strength, = V/t Mi|. --t .707 .5 15-ft. seam has the same strength as a 40-ft. pillar in a 10-ft. seam; the unit load supported, or the load per square foot of pillar, being the same in each case. Also, if this be so, the crushing strength of any coal pillar, per square inch, can be found by multiplying the crushing strength of a unit cube 1 in. on a side by the square root of the ratio of the area of the base to the height of the pillar. The crushing strength of the unit cube as given by these experiments is 4,000 Ib. The unit loads producing the first crack; that is, when the coal begins to scale off on the outside of the block, are approximately one-half of the unit crushing loads in each case, except in sample c, where the height of the sample is four times the width of the base. This form, however, need not be considered in the study of the crushing strength of mine pillars, which usually have a broad base as compared to the height of the pillar, and are represented more closely by samples a and b. Hence, the unit load producing the first crack in mine pillars may be assumed as one-half of that obtained, or 2,000 Ib. SUPPORTING EXCAVATIONS 695 Crushing Strength of Bituminous Coal. There are no figures for bituminous coal similar to those given for anthracite, and owing to the great variation in the character of different bituminous coals, an average value cannot be given. In order to make similar calculations for bituminous coal, tests of the coal from the particular mine in question must be made. ROOM, ENTRY, AND SLOPE PILLARS Load on Pillars. As the removal of the coal throws the total load on the pillars, the roof pressure per square foot on the pillars is increased in the ratio of the total area of the opening and pillars to the area of the pillars. In the accompanying illustration, o represents the width of an opening separated from other similar openings by pillars, the width of each pillar being w. A weight of cover equal to w-+-o then rests on each pillar w, and if L represents the roof pressure or load per square foot on each pillar, EXAMPLE. Find the roof pressure at a depth of 900 ft. below the surface, when the rooms are driven on 70-ft. centers with pillars {feffiffiffl A ''. ' / T "^_ Vj r : : i ~~~r ' ~ 50 ft. wide between them and the width of the rooms is 20 ft. SOLUTION. -In this case, d = 900, >+o = 70, and w = 50. Substituting these values in the formula, L = 160X900Xi8 = 201,6001b. per sq. ft.; 201, 600 * 144-1, 400 Ib. per sq. in.; 201,600-7-2,000 = 100.8 T. per sq. ft. This roof pressure must be below the safe crushing strength of the coal if the pillars are to stand and not be immedi- ately ground to powder. Strength of Pillars. The safe strength of pillars may be estimated as one-half or one-third of the squeezing strength that is, the point at which the first cracks appear-^-or one-fourth to one-sixth of the crushing strength, according to the conditions of mining; that is, using the values given in the table on page 694, the safe load for anthracite should not be estimated as greater than 2,000-f-3, say, 700 Ib. per sq. in. under adverse conditions; or, under more favorable conditions, 2, 000 -f- 2 = 1,000 Ib. per sq. in. Expressed in tons per square foot, these values will vary from 50 to 70 T. If the conclusions deduced from the experiments made on anthracite are verified by other experiments, the allowable unit load on a pillar of anthracite may be expressed by a formula as follows: in which S = unit load that can be supported, in tons per square foot; C = constant expressing safe crushing strength of a unit sample of anthracite, in tons per square foot; w = width of pillar, in feet; t = thickness of seam, in feet. EXAMPLE. Find the safe load that can be put on anthracite pillars having a width of 20 ft. in a seam 5 ft. thick. Solution. Substituting the given values in the formula, the safe load on these pillars is 5 = 50 X V^ = 100 T. per sq. ft. Ans. Width of Room Pillars. The strength of mine pillars, or the safe unit load they will support, must be at least equal to the roof pressure or load per square foot resting upon them; hence, to sustain the roof, L = S. Calling the percent- age of room-pillar coal to be left in the mine J (expressed decimally), J ; ; w-\-o multiplying the right-hand side of the equation for S by 2,000 to reduce tons to pounds; and equating L and S, and solving for w, f 160 d \2 in which w = width of pillar, in feet; J percentage of coal in room pillars; d = depth of cover, in feet; C constant for safe unit crushing strength of coal; / = thickness of coal seam, in feet. 696 SUPPORTING EXCAVATIONS The percentage of pillar coal to be left between the rooms is often assumed, and it depends, of course, on the relative size of pillar and room openings. The safe width of opening is best determined by practical experience and In the 'foregoing equations there are two variable quantities, w and o, which may have any values. Hence, if the width of the room o is assumed, the value for w selected must satisfy the equations for both J and w. This can only be accomplished by trial, as appears from the following example. EXAMPLE. Assume that a 16-ft. seam of anthracite lying 600 ft. below the surface is overlaid with alternate layers of shale and sand rock. Find the width of pillar that should be left between the rooms if the rooms are made 20 ft. SOLUTION. Assume a width of pillar w = 40 ft. Substituting this and o = 20 ft. in the formula for J, J = 66|%. Substituting this value of J in the second formula, w = 23+ft.; very much less than the assumed value of 40 ft. For a second trial, assume w = 35 ft., whence / = 63 + %, and a; = 36.4 ft. This second value is close enough for practical purposes, but another may be made by placing w = 36 ft., whence J = 64 + % and w = 35.7 ft. From this, the pillars should be 36 ft. wide, and the rooms are driven on 20+36 = 56 ft. centers. For bituminous coal of medium hardness and good roof and floor, a rule often used is to make the thickness of room pillars, equal to 1% of the depth of cover for each foot of thickness of the seam, according to the expression t in which Wp = pillar width; t = thickness of seam; D = depth of cover. Then make the width of breast or opening equal to the depth of cover divided by the width of pillar thus found, according to the expression Wo = ^-, Wp where Wo = width of room. Frail coal and coal that disintegrates readily when exposed to the air, and a soft bottom, may increase the width of pillar required as much as 50% of the amount just found; also, a hard roof may increase the same as much as 25%; while on the other hand, a frail roof or a hard coal or floor may reduce the width of pillar required 25%. The hardness of the roof affects both the width of pillar and width of opening alike, which is not the case with any of the other factors. In the accompanying table, the weight thrown upon pillars at different depths by the removal of different proportions of coal is given: WEIGHT ON PILLARS AT VARIOUS DEPTHS Percentage of Coal Left in Pillars Depth Seam 90 80 70 60 50 40 30 20 10 Feet Weight on Pillars in Pounds per Square Inch 100 111 125 142 166 200 250 333 500 1,000 500 555 625 710 830 1,000 1,250 1,665 2,500 5.000 1,000 1,111 1,250 1,428 1,666 2,000 2,500 3,333 5,000 10,000 1,500 1,666 1,875 2,138 2,496 3,000 3,750 4,998 7,500 15,000 2,000 2,222 2,500 2,956 3,333 4,000 5,000 6,666 3,000 3,333 3,750 4,384 4,999 6,000 7,500 4,000 4,444 5,000 5,912 6,666 8,000 5,000 5,555 6,250 7,340 10,000 11,110 12,500 Slope Pillars. A slope should have a pillar along its full length and theoreti- cally the pillar should gradually increase in width from top to bottom as the SUPPORTING EXCAVATIONS 697 thickness of cover increases, but in practice this is seldom done and the slope pillar is the same width throughout. The frequency of squeezes on slopes indicates that this is faulty practice. The width of the slope pillar is some- times prescribed by law. There is not much danger of the draw destroying a slope sunk in the coal, except that due to mining in an underlying seam, because the line of the slope is in the same plane as the bed in which the mining is done and nearly at right angles to the plane of fracture, whereas in a shaft, the lines of fracture may reach or cross the line of the shaft, and in a pitching seam this danger is even greater than in a flat seam. Entry Pillars. Much that has been said with reference to room and slope The chief factors determin- thickness, and character opening. The size of entry pillars, as of room pillars, is determined almost entirely by practical experience. The best practice advises leaving large pillars about the entries and all airways so as to avoid all possibility of a squeeze. SHAFT PILLARS Great diversity of opinion exists among mining authorities as to the size of shaft pillars and the matter must be decided largely by local considerations and practical experience in the district in which the shaft is sunk. The shaft pillar should be large enough so that the effect of the draw cannot reach the shaft or the buildings on the surface about the shaft and thus interfere with its alinement. The same general rules apply to shaft pillars as to other pil- lars; namely, in general, the deeper the shaft and the thicker the seam the larger must the pillar be, while the harder the coal the smaller the pillar. Pillars in Flat Seams. In flat seams, the size of the shaft pillar required depends chiefly on the depth of the seam below the surface, that is, the depth of cover, and to a less extent on the thickness of the seam. The rules given for determining the size of the shaft pillar afford widely varying results, owing to the varying conditions under which each rule was formulated, and for this reason that rule should be employed that seems best suited to the particular conditions of the case. These rules are given as formulas and the results obtained by applying them to determine the shaft pillars required at depths of 300 feet and 600 feet, respectively, are tabulated later. Let D = diameter of round pillar, or side of square pillar, in yards; d = depth of cover, in yards; t = thickness of seam, in yards. Merivale's Rule. Diameter of circular pillar, or side of square pillar, in yards, is equal to twenty-two times the square root of the depth of the shaft, in fathoms, divided by 50. * \2X50 Andre's Rule. Minimum diameter of circular pillar, or side of square pillar, 35 yd. to a depth of 150 yd.; add 5 yd. for each 25 yd. of additional depth. (2) Wardle's Rule. Minimum diameter of circular pillar, or side of square pillar, 40 yd. to a depth of 60 falh.; add 10 yd. for each 20 fath. of additional depth. (3, Pamely's Rule. Minimum diameter of circular pillar, or side of square pil- lar, 40 yd. to a depth of 100 yd., add 5 yd. for each 20 yd. of additional depth. (4) Mining Engineering (London) Rule. Radius of circular pillar, or half side of square pillar, in yards, is equal to SO yd. plus one-tenth of the product obtained by multiplying the depth of shaft, in yards, by the square root of the thickness of the seam, in yards. Z, = 40+ (5) Foster's Rule. Radius of circular pillar, or half side of square pillar, in feet, is equal to three times the square root of the product of the depth of cover, in feet, and the thickness of the seam, in feet. _ (6) 698 SUPPORTING EXCAVATIONS Dron's Rule. Draw a line enclosing all surface buildings that should be pro- tected by the shaft pillar. Make the pillar of such size that solid coal will be left in all around this line for a distance equal to one-third of the depth of the shaft. D = s+j (7) in which 5 = diameter of circle, or side of square, in yards, at the surface. Hughes's Rule. For the diameter of a circular pillar, or the side of a square pillar, allow 1 yd. for each yard in depth. D = d (8) Central Coal Basin Rule. In the Central Coal Basin of the United States, for shaft mines worked on the room-and-pillar method, the rule is: Leave 100 sq.ft. of coal for each foot that the shaft is deep, it being understood that a main entry of average width is driven through this pillar. If the bottom is soft, the result given by this rule is increased by one-half. SIZE OF SHAFT PILLAR OBTAINED BY USE OF SEVERAL FORMULAS Authority Diameter of Side of Pillar Yards Shaft 100 Yd. Deep Shaft 200 Yd. Deep Merivale 22.0 35.0 40.0 40.0 68.3 84.8 100.0 100.0 100.0 31.00 45.00 60.00 65.00 96.50 120.00 166.66 200.00 142.00 Andre ; . . Wardle Pamely Mining Engineering (London) * Foster* Dronf Hughes Central basin *The seam is assumed to be 2 yd. (6 ft.) in thickness. fAn allowance of 100 ft. has been made for the diameter of the circle, or side of the square, enclosing the buildings on the surface. When using formulas 2, 3, and 4, negative results in the fractional part must be rejected, as the diameter of pillar cannot be less than the minimum diameter or side allowed by the rule. For example, it is useless to apply Andre's rule to depths less than 150 yd., Wardle's rule to depths less than 60 fath. (120 yd.), or Pamely's rule to depths less than 100 yd. The foregoing table shows clearly that no hard-and-fast rule can be given for determining the size of shaft pillar required in any particular case. The rules stated, however, determine the size of pillar required within certain practical limits, and suited to different conditions of roof strata, and are, there- fore, useful and desirable. The presence of faults or slips in the roof makes larger pillars necessary. Pillars in Inclined Seams. The inclination of the seam increases the uncertainty in respect to the draw in the strata overlying the seam, making it more difficult to give any rule of universal application. The general practice in regard to the size of pillar required when the seam is inclined, is to increase the pillar on the rise side of the shaft, while that on the dip side of the shaft is often made the same as for a flat seam. To what extent it is necessary to increase the pillar on the rise side is largely a matter of experience and judgment in particular localities, and this is always the most reliable guide. One method is to calculate the extent of the pillar on the dip side of the shaft by the rules given for flat seams, choosing for this purpose the rule that seems best suited to the conditions with respect to the character of the seam and overlying strata. The diameter of the circular pillar, or the side of a square pillar, thus obtained, will give the width of the pillar measured on the strike SUPPORTING EXCAVATIONS 699 of the seam, and half of this width will give the extent of the pillar measured below the shaft on the dip of the seam. Then, calling the width of the pil- lar D, the depth of the shaft d, and the inclination of the seam a, the extent of the pillar measured on the pitch of the seam may be taken as + j d sin a. This rule is arbitrary, but approximates to a certain extent the condition rela- tive to the inclination of the seam. All the rules and formulas given for deter- mining the sizes of pillars, both in flat and inclined seams, are only suggestive of what is required, and must always be modified according to the experience and judgment of the person in charge of the work. PILLARS FOR MISCELLANEOUS PURPOSES Pillars for Supporting Buildings, Etc. Dron's rule for shaft pillars is probably the most practicable, as it provides for a given pillar of coal all around the buildings, etc., to be supported. Reserve Pillars. Extra large pillars of coal are often left at regular inter- vals in the workings; their purpose is to divide the mine into sections or districts so as to localize the effect of any squeeze that may start in one of these districts by breaking the roof at the reserve pillar. These pillars are usually equal to the width of one room and two pillars, and are formed by not driving one room as called for by the plan of the mine. They are taken out before the entry or gangway is abandoned. Chain Pillar. A chain pillar is usually left across the ends of a group of rooms to protect the gangway, or entry, toward which the rooms are being driven. The miners frequently drive their rooms too far and hole through into the next gangway in spite of the precautions that are taken to prevent this occurrence. To avoid the possibility of rooms being driven too far and holing through the chain pillar, a cut-off room is sometimes driven parallel to the entries or gangways. This place is driven wide enough to avoid the expense of yardage, and rooms driven from the next gangway are allowed to hole into it, thus avoiding the necessity of accurately measuring the length of the rooms and of carefully watching the miners to see that they do not exceed the limit allowed. The method also possesses the advantage of giving a regular width to the entry pillar and thereby avoiding the loss of a considerable amount of pillar coal when these entries are abandoned and their pillars drawn. When drawing back an ordinary chain pillar, any irregularity in the -width of the pil- lar may cause a loss of some of the coal, which cannot occur when a cut-off room is driven as described. Barrier Pillars. The laws of some states require a pillar of coal to be left in each bed of coal worked along the line of adjoining properties, of such width, that, taken in connection with the pillar to be left by the adjacent property owner, it will be a sufficient barrier for the safety of the employes of_mines on either property in case one should be abandoned and allowed to fill with water. These pillars are known as barrier pillars. The width of such pillars is deter- mined by the engineers of the adjoining property owners and the mine inspec- tor in whose district the properties are located. An arbitrary rule for the width of barrier pillars, adopted by a number of coal companies and by the state mine inspectors of the anthracite districts of eastern Pennsylvania, is as follows: Rule. Multiply the thickness of the deposit, in feet, by 1% of the depth below drainage level, and add to this five times the thickness of the bed. Thus, for a bed of coal 6 ft. thick and 400 ft. below drainage level, the bar- rier pillar will, according to this rule, be (6 X 400 X. 01) + (6X5) = 54 ft. wide. The Bituminous Mine Law of Pennsylvania requires a thickness of 1 ft. of pillar for each 1J ft. of water head if, in the judgment of the engineer of the property and of the district mine inspector, this thickness is necessary for the safety of the persons working in the mine. The same law makes it lawful for any operator whose mine is endangered by an accumulation of water in aband- oned workings located on an adjoining property, to drive a drift or entry pro- tected by bore holes, across the barrier line, for the purpose of tapping and draining such water, and makes it unlawful for any person to attempt to, or in any way to obstruct the flow of such water to a point of drainage. The law also provides that no coal shall be mined within 50 ft. of any abandoned work- ings containing a dangerous accumulation of water, until such danger has been removed as described above. 700 SUPPORTING EXCAVATIONS j o^COi-HOOOl>iO^C^T-Ha>OOCO*OCOt>CO-^< OQP'T *O t" O i""* CO ^ SO CO O C^ T^ *O I s - O ^"* CO ^O t* 1 * OO O C^ T^ < I TfC^OOOO^C^OOOO^C^OGOCOrfCSOOOO'^C^t 008' I I ^^^S^^SSScs^M^MWMcSw^c?^^! OSS' I oos't OSI'I ,_, -,,< O CO (N GO ' OOt'T -#CCOOtX)iOCOOOOiOCOOOO'OCOOOO'OCOOOO OSS COOO5O>pi-|CO IN 10 O ^ 00 O 00 "3 C^I O * CO i- * O3 O5 1^ (N 00 >O CO i-i 2 m m jj _ :^-c' - ns 'ft 2 a S II I? I-H IN CO Tt* iO CO l> 00 O5 O"-H m d. ed ed O O.> ggft C G ^ 5 $ % SUPPORTING EXCAVATIONS 707 as would result from shooting down the roof over a wide area. The material was not packed, stowed, or built up artificially but was used as it fell and proved as good a support, practically, as the built-up circular gob pier used in test 2. Tests 7, 8, and 9 represent unstowed material resulting from shooting down the roof in a room; this gives much greater support when the voids are filled with fine material; in fact, is as strong as the best sand flushing under the maximum pressure. It will be noted that the sand flushing, so largely used abroad, affords a better support in the ratio of about 4 to 1 than the culm flush- ing commonly employed in the United States. TIMBERING WITH WOOD GENERAL REMARKS Nature of Rock Pressure. The weight of the rocks overlying a coal seam exerts both a major and a minor pressure on the timbering. The major, or greater, pressure is practically irresistible and is due to the weight of all the overlying rocks from the coal seam to the surface, and at a depth of 1,000 ft. is equal to about 80 T. per sq. ft. It cannot be supported by timbering and cannot be entirely resisted by flushing culm into the workings. Solid masonry or concrete will alone withstand the major pressure. The minor pressure is caused primarily by the weight of the draw slate, which may vary from a few inches to several feet in thickness, producing a pressure of as much as, say, 500 Ib. per sq. ft. In some places, to the weight of the draw slate must be added that of from 5 to 40 ft. of so-called soapstone, which crumbles on expo- sure to the weather and gradually falls until some solid stratum is reached. If as much as 40 ft. thick, this will cause an additional pressure of some 3 T. per sq. ft. It follows that mine timber is ordinarily designed to withstand a pressure of from, say, 50 Ib. to 3 T. per sq. ft. Choice of Timber. Timber should be long grained and elastic, strong but not too heavy for easy handling in thick seams and in pitching places. Elasticity combined with the proper strength is of prime importance. The timber must be strong enough to resist the minor pressure for which it is designed and at the same time elastic so that, while resisting the minor pres- sure, it will bend without breaking and give warning of the approach of a major pressure caused, say, by a squeeze. Oak, beech, and similar hardwoods while very strong are heavy, and, being short grained, are not elastic, com- monly breaking with but slight bending. The softer coniferous woods, such as pine, fir, and spruce, possess considerable strength and great elasticity and make the most desirable mine timbers. Very elastic timbers, such as cypress and willow, are not satisfactory for props because they bend like a bow without offering the resistance necessary to keep the draw slate in place even for a short time. When selecting props, the principal points to be observed are: Straight- ness, slowness of growth as indicated by narrow annular rings, freedom from knots, indents, resin, gum, and sap. ROOM TIMBERING IN FLAT SEAMS Props. Single props are set to support the draw slate during the process of removing the coal. They are generally made of natural logs, cut and sea- soned in the woods, with a diameter of from 6 to 18 in., depending on the weight of the roof and the thickness of the seam, and of a length some 2 in. less than the height of the coal. Where the seam varies in thickness in different por- tions of the mine, props of proportionate lengths are kept on hand. If it is necessary to reduce the size of an individual stick, it is usually better to split than to saw it (thus forming a split prop}, especially in the case of wood from coniferous trees, as splitting does not destroy the sap wood, or unduly injure the grain or fiber of the stick. If a prop must be shortened, the ends should be sawed off square and parallel, and not cut with an ax. Props should be straight, have square ends, rest fully and firmly on the floor, have a cap piece between them and the roof, and" be set perpendicularly. The stronger the roof is, the stronger must be the props required, because the roof, if broken, is in much larger pieces; conversely, where the roof is broken and tender, the props set must be more numerous, and if these must be set so thick as to interfere with the carrying on of the work, or the ventilation, cross- bar sets with lattice-work lagging must be substituted. 708 SUPPORTING EXCAVATIONS Where there is a strong roof and bottom, the props should be set so as to permit the roof to ease, or gradually settle down, or the bottom to heave, and thus prevent the breaking of the prop or prolong its usefulness as such. Under such conditions, they should not be driven very tight and caps of soft timber should be used, otherwise the prop will be bent and later on broken. To accom- plish and extend the same purpose, tapered props have been introduced, which have given great satisfaction, both from a safe and economic standpoint. The face of the tapered end is usually about 3 in. in diameter and is about one- fourth of the area or section of the body of the prop. In some localities, the butt end of the prop is placed toward the roof in order to afford more surface for the cap to rest on. This position is unstable and the stick is also harder to handle, but the butt end up gives greater bear- ing surface at the point where the prop is wedged and driven. Whether posts should be set with their butt ends up or down is largely a matter of opinion, as practice differs in different localities. Some timbermen set the thick end down, while others set the larger end against the weaker stratum, whether it is top or bottom. The splitting or furring of the post is more apt to take place at the small end, and many prefer that this should occur at the bottom rather than at the top where the cap or other timbers are resting on the post. Other things being equal, the strength of a prop varies directly as the square of the diameter and inversely as the length. The ratio of the diameter to the length of the prop, in order to have equal power of resisting compres- sion and deflection, is 1 to 12. However, if by reason of physical defects, such as knots, splits, worm holes, or disease, the wood is weaker, the diameter of the post should be increased. The crushing strengths of various American timbers are given in the sec- tion entitled Strength of Materials. For illustration, taking chestnut with an average strength of 5,300 Ib. per sq. in., and allowing 75% of the material to be sound and straight in fiber, a prop with a cross-section of Ifrsq. in. will sup- port .75X16X5,300 = 63,600 Ib. If the prop is 8 ft. long, the weight required to crush it will be 63,600-5-8 = 8,000 Ib., about. This represents the weight of approximately 50 cu. ft. of draw slate, equivalent to that of a piece a little more than 7 ft. square and 1 ft. thick, or of a piece 3 ft. X 4 ft. and a trifle more than 2 ft. thick. If the draw slate is not more than 3 in. thick, the best plan is to take it down and stow it in the gob, making no attempt to hold it by propping. When the slate is from 3 in. to 6 in. thick, a row of props is placed along the gob side at a sufficient distance from the track to allow cars to pass. Where the roof is poor, the arrangement shown in Fig. 1 is employed. This consists of an extra long cap set on the post at one end and set in a hitch cut in the coal at the other. Over the cap is driven lagging b, which extends from one set to another. The cross-bar is not usually jointed to the post, but is merely laid on top of it. The sticks used for this purpose are about 6 in. thick; sometimes split props are used, as the timbering is temporary and is needed only until the room is worked out. Systematic Timbering. In systematic timbering, props are placed at regular dis- tances apart, both in the direction of the length and in that of the width of the room, and are placed whether the appear- ance of the top does or does not indicate the necessity for support at the particular point where the prop is placed. The idea involved is that a much greater number of roof falls will be prevented if the props are placed systematically and symmetrically, than if their placing is left to the judg- ment of the miner. The H. C. Frick p IG< i Coke Co., working the 8-ft. Pittsburg seam in the Connellsville region of Pennsylvania, in connection with rooms 10 ft. to 12 ft. wide and separated by pillars from 40 ft. to 80 ft. thick, have adopted a center-to-center spacing of the posts of 4 ft. 6 in. Where rooms are of the usual width of 20 to 25 ft., there will be several series of posts set in parallel rows from 4 ft. 6 in. to 6 ft. apart as local experience dictates. Alternate parallel rows are set in such a way that a plan of the room timbering suggests the arrangement of the spots on the five of a suite of playing cards. Along the roadway, the props are commonly pro- SUPPORTING EXCAVATIONS 709 The vided with a long cap, and sometimes with lagging as shown in Fig. 1. printed rules of this company in regard to systematic timbering are: " In rooms exceeding 10 ft. in width, posts must be set as near the center of the room as practicable, and the distance between centers must not exceed 4 ft. 6 in. In rooms where coal is mined by hand, the distance between the last post and the face must not exceed 6 ft. In rooms undercut by machine, the distance between the last post and the face shall be such as, in the opinion of the mine foreman and the mine inspector, affords the best protection for the workmen. " In all rib or pillar drawing, where the coal can be reached without additional track, a line of posts not exceeding 4 ft. 6 in. between centers must be set in the working places, and when widening out, other posts not exceeding 4 ft. 6 in. between centers must be set parallel, and at right angles, to the first line. In rib or pillar drawing, where additional track must be laid when cutting over near the end of the rib or pillar, posts not exceeding 4 ft. 6 in. between centers must be set in line on both sides of the opening; and in the following named mines, cross-bars or collars must be set over them. The idea of setting these cross-bars across the track, where the roof is comparatively good, is that they may give warning, by their condition, of any unusual condition in the roof, as the presence of smooth slips or great weight; therefore, where the roof is usually of good character, they may be of lighter weight than where bad or dangerous conditions are known to exist. " In all mines, when the gob is reached, a line of posts shall be set around its edge; the distance between such posts, or between the post and coal, must not exceed 4 ft. 6 in. between centers." Timbering Bad Roofs. Slips are vertical or inclined cracks reaching through the draw slate to a sound stratum above. Where the roof is known to contain slips, the props should be close together and kept as close to the face as possible. When the slip is vertical, a post is set immediately under it; if inclined, the post is set back from the crack a short distance so as to be more nearly under the place of greatest weight. The cap is usually larger and thicker than in ordinary prop tim- bering under a uni- form roof, and is usually placed at right angles to the crack. Where the roof is very bad, the arrangement shown in Fig. 1 may be used, the FIG. 2 slate being allowed to fall in the gob, or the form of timbering illustrated in Fig. 2 may be employed. The caps a are placed on the props b, but are not notched, being secured by the wedges c. In all cases, they should have a regular arrangement through the room. Props for tim- bering under a cracked roof should be about 8 in. in diameter and the caps about 6 in. thick. The props should be about 8 ft. apart, but the cross-bars can project 18 in. over their ends. After the room is completed and the track removed, such timbering may be drawn and saved for future use, the roof then being allowed to fall. It may be necessary, in some extreme cases where the cross-joints occur, to have two sets of cross-bars, one across the room and the other parallel to the ribs. Where the slips are not visible, but are known to be present, some form of systematic timbering should be employed. Timbering is varied to meet the conditions of the roof at each mine; there- fore, at mines with good roofs, but little is needed, but it is always safe prac- tice to timber under sags in the roof, as these suggest the bed of a stream of water in the past and an opportunity for its accumulation in the present;* in fact, in flat beds, water is nearly always encountered in depressions of this kind. If the roof and bottom are both hard, the props are driven in as solidly as possible, the number of props used and their arrangement depending on the width of the opening and the nature of the roof, whether it is firm or shaly. In long wall work, where the roof is allowed to settle gradually, the props may be set on mounds of dirt. Where the roof of the bottom is soft, extra large cap 710 SUPPORTING EXCAVATIONS pieces or foot pieces are used, so as to give as great a bearing surface as possible be- tween the top or bottom and the props. Supporting the Face While Undercut- ting. As the coal is being undercut, it is usually necessary to support the web of coal over the miner's head to prevent its falling on him. The simplest method of doing this is by means of a sprag a, Fig. 3, which may be placed either at the opening of the undercut, or may be placed within the undercut. The combination of timbers be used for supporting the face is termed a cockermeg. It consists of two braces b between which a horizontal stick of timber c is placed along the face. If the angle that the braces b make with the vertical is less than 20, they will not slip and they may be driven tightly against the roof and floor so as to bear against the stick c. If the braces b are placed at a greater angle than 20, the ends should be put in hitches as shown. ENTRY TIMBERING IN FLAT SEAMS Two-Stick Sets. A two-stick set of timber, sometimes used for timbering entries, consists of two round or sawed sticks, wedged, but not framed, together FIG. 3 FIG. 1 FIG. 2 The post-and-bar or post-and-cap arrangement is shown in Fig. 1. A hitch a 12 or 15 in. deep and only high enough to receive the cap is cut in the coal. The post c is then set close to the rib and the cap b placed in position. After tightening the post by driving the wedge e, the wedge / is fitted in place. Where the coal is soft, it is advisable to make the hitch a wide enough to receive a piece of heavy planking. By driving wedges between the cap and plank, a much better bearing surface is secured and the pressure thrown upon a greater area of coal. Where the roof re- quires lagging, the ar- rangement shown in Fig. 2 is quite frequent- ly employed, but is to be severely condemned. The ribs should be ver- tical as the overhanging coal will weather and fall into the entry, and the shoulder of coal b is so small that very little roof pressure will break it oft, causing the set to fall. Further, it is not usually good practice to gouge out the roof slate to receive the lagging, as it weakens the roof and may open a seam of water. The leg / has too much batter to withstand heavy pressure and should be set vertically. > Instead of having the post the full height of the opening, a method some- times used is to have short posts set on a ledge in the coal, Fig. 3, or on top of the coal when the top rock is taken down, as shown in Fig. 4. FIG. 3 FIG. 4 SUPPORTING EXCAVATIONS 711 FIG. 5 Three-Stick Sets. A set composed of two legs and a cap is the standard form of entry timbering in both wood and steel; such a set, used in a seam of gentle pitch, is shown in Fig. 4, page 714. The lagging is only necessary when the roof is weak and the coal at the sides of such a nature as to readily weather and fall into the roadway. Also, in flat seams where the pressure is almost entirely in a vertical direction, the legs are made plumb, or with a batter of about 1 in. to the foot. In Fig. 1, if the hitch a is omitted and a second leg placed under the cap, the ordinary form of entry timbering will be illustrated. A variant of the three-stick set, used extensively abroad for timbering wide en- tries, turnouts, etc., is shown in Fig. 5. The regular three-stick set is first put in place and is then reinforced with the tim- bers, c, d, and e. The system is costly and interferes to some extent with the ventilating currents, but is serviceable in timbering underground stables, engine rooms, and the like. Certain materials composing the floor, such as fireclay, while giving little trouble as the entries are being driven , frequently soon afterwards soften under the action of the damp mine air and swell. The trouble is greater where it is necessary to lift the bottom or brush the top to get height for haulage. In ground of this character various modifications of the three- stick set are used, one of which is shown in Fig. 6. The timbers a and b running length- wise of the heading are commonly 10 ft. long and extend over several sets, holding them together. These timbers are temporarily held in place while the struts c and d and the cap piece e are driven into position. The lower ends of the struts are inclined away from the legs to further strengthen the latter against pressure from the sides. In timbering in such swelling ground, the best results appear to be obtained by using fairly strong timbers and excavating some of p ir fi the material behind them whenever the swell- m ing begins to exert too great a pressure. The lagging is usually light, sometimes 1-in. plank, is open in construction, and by its bending and breaking, gives warning that the sets are in danger of being crushed. In some cases skin-to-skin timbering is used; that is, heavy logs set in close contact, or any of the forms shown on pages 710 and 715 may be used when placed close together and closely lagged. Fou four-Stick Sets. A four-stick set of tim- bering is the same as a three-stick set, with the addition of a sill laid across the floor, which serves as a support for the ends of the legs and is designed to resist the upward pressure of the floor. A method of framing such sets is shown in Fig. 7. In some instances, the legs are ten- oned to fit into a mortise in the sill, but this is unnecessary if the angle the leg makes with the vertical does not exceed 15. When the ground is so heavy that this method of timbering is demanded, modern practice suggests the use of concrete or con- FIG. 7 crete-and-steel construction, particularly on main haulage roads designed to be open during the life of the mine, at shaft and slope bottoms, main partings, andother important places in the haulage system. Sets composed of structural steel shapes have been advantageously used in such places. 712 SUPPORTING EXCAVATIONS ROOM TIMBERING IN PITCHING SEAMS The general arrangement of the timbering at the mouths of rooms or breasts worked on a pitch, and which is designed primarily to keep the loose coal from rushing into the roadway rather than as a support for the roof, is shown under the title Working Pitching Seams. In room timbering in pitching seams, the posts are not set quite at right angles to the roof, but are given a slight pitch, known as underset, up hill as shown in an exaggerated degree in b, Fig. 1. Any movement of the roof will cause the top of the prop a to move in the direction of the arc shown by the dotted lines and thus to fall down. The top of the prop b, moving in a similar arc will, however, be bound more tightly against the roof. The following table, from "Sawyer's Accidents in Mines," gives the maximum and minimum angles at which props should be set for varying inclinations. This table can be taken as a general guide, but it does not take account of the length of prop nor the varying amounts of movement of the top rock under different con- ditions. UNDERSETTING OF PROPS FIG. 1 Rate of Inclination of Seam Degrees Angle of Underset of Props Minimum Degrees Maximum Degrees 6 12 18 24 30 36 42 48 54 and upwards 1 1 2 2 2 3 3 1 2 3 4 5 6 7 8 9 To prevent the coal from falling on the roadway, it is also often necessary to place a series of props as shown in Fig. 2. The prop a is underset, its foot being placed in a hitch in the floor. Part of the draw slate b is taken down to prevent its falling and the remainder is held up by the prop a and cap c. To prevent the coal from falling into the gangway, the props are placed short distances apart and covered with stout lag- ging d. It is necessary to wedge the foot of the prop and drive the cap c in tightly; then, any move- ment of the roof will tighten the joint between the prop and the cap. If the seam is very steeply in- clined, so that there is danger of the cap between the roof and the prop slipping out, a hitch is cut in the F, r 2 roof rock so that the prop may have rock rests at each end. The pressure that the prop then has to sus- tain is from the coal, and the prop is in the position of a beam uniformly loaded SUPPORTING EXCAVATIONS 713 along its length. This system, shown in Fig. 3, is the better method in highly inclined beds, but the hitches cut in the roof must be at least 12 in. deep and the prop thoroughly wedged at both ends. The object of wedging timbers when placed in such positions is to give them stiffness, for if they bend they FIG. 3 FIG. 4 will eventually break; by wedging the ends, the bending is, in a great measure, prevented. Fig. 4 shows the method of timbering a wide coal bed at one mine in Penn- sylvania. The logs a were about 20 ft. long and 18 in. in diameter at the top. They were placed 8 ft. apart and lagged with 8-in. round sticks. Handling these sticks and placing them were laborious operations and the method is not recommended. The use of single props for timbering deposits exceeding 12 to 15 ft. in thick- ness is limited, as large, heavy timbers must be handled in such cases, making the system an expensive one; furthermore, the resistance of a' prop to bending is not great when the length is more than twelve to fifteen times its diameter. ENTRY TIMBERING IN PITCHING SEAMS Two-Stick Sets. Fig. 1 shows a form of two-stick timbering that may be used where the seam has a slight pitch and is so thin that the floor must be blasted to secure entry height. To stiffen the collar, it must be thoroughly wedged at d and at its joint with the leg e, by wedges /. Lagging is necessary to prevent the coal falling into the entry. This form of timbering is good, pro- vided the wedges / are tight so that the bulk of the pressure is transferred to the leg e. The beveled joint will become tighter as the side pressure from the coal increases. FIG. 1 FIG. 2 A similar form of timbering is shown in Fig. 2, which is used in thicker seams where the roof is good. As the joint between the post p and collar b is by no means as strong as that shown in Fig. 1, this arrangement is more adapted to holding back the coal than to supporting the roof. 714 SUPPORTING EXCAVATIONS The arrangement in Fig. 3 is adapted to thin, highly inclined seams. Even if the top rock, or hanging wall b, is good, in order to prevent the leg c being pushed into the roadbed, it is advisable to set its foot in a hitch in the coal and FIG. 3 FIG. 4 to make a notched joint between it and the collar. The collars must be lagged to keep back the overhead coal, and, if the top rock b is poor, the leg c may be lagged as well. Seasoned lagging should be used in such places; split lagging with the flat side laid next the leg c is preferable because the rounded side is stronger in compression than in tension. Three-Stick Sets. Fig. 4 shows the standard form of three-stick sets as used in seams of moderate pitch where the sides are weak and require the use of lagging. Where the sides are very weak the sets may be placed skin to skin, but they are commonly set 3 or 4 ft. apart. Fig. 5 shows the method of timbering where the dip is great, the bottom hard, and the seam is not thick enough for full entry height. This method avoids the cost of taking out enough rock to get in a set of timber having legs of equal length. The shorter leg / is given a firm hold on the rock bottom. Fig. 6 shows a form of timbering used in pitching seams where the coal is soft and falls to a height greater than that required for the gangway. The leg I on the high side is made long enough to reach up to the roof to support the lagging, which keeps the soft coal from continually sliding down into the gangway. The collar c strengthens the leg /. The coal is allowed to fall off on the low side where no lagging is necessary. Fig. 7 shows the method of timbering the levels in thin pitching seams, when the top is supposed to be weak. The legs / and the collar c are made of round timber about 12 in. in diameter, and are so jointed together that the FIG. 5 FIG. 6 collar c will stand great pressure. The lagging a consists of round poles taken direct from the woods, and usually from 3 to 6 in. in diameter. The poles are used to keep the loose coal and roof from falling between the sets of timbers, SUPPORTING EXCAVATIONS 715 which are from 3 to 5 ft. apart. Where the lateral pressure is slight, planks p are used. The road is made level by filling in the low side with refuse /, as SHAFT TIMBERING General Principles. The general arrangement of shaft timbers and some of the de- tails thereof are illustrated under the title Opening a Mine. The nature and amount of the timbering will vary with the character of the ground pene- trated. In hard material, only such timbers are introduced as are necessary to furnish support to the guides, pipes, wires, etc. that are carried down the shaft. In loose material, the object of timbering is to give support also to the sides of the excavation. In watery strata, the pressure of the water be- hind the timber is another point that must be considered. Water encountered in the sink- FIG. 7 ing of a shaft finds its way at once to the excavation or follows down behind the lining and collects in the bottom of the shaft, unless kept out by the shaft lining. If the lining is built tightly against the sides of the excavation, so as to impede or stop the flow altogether, the water rises behind the lining to the water level of the strata and the lining is subjected to a pressure dependent on the head of water. The strength of the lining must be sufficient to with- stand this pressure. In such cases, the following formula may be employed to determine the thickness of white-pine lining that will resist a given head of water: * = .016sV5 in which t = thickness of white-pine lining, in inches; 5 = clear unsupported span of timber, in inches; d depth, or head, of water, in feet. NOTE. While in the statement of this formula white-pine timber is used, the same formula will give results that are practically correct for the other varieties of timber used in shaft linings. It must be remembered that the head of water supported by the curbing does not mean the depth of the curbing below the surface, as the water rarely if, ever, heads to the surface. EXAMPLE. Find the thickness of white-pine curbing required for a coffer dam when the depth of the water head is 100 ft., the clear span of the end plates of the shaft being 7 ft. SOLUTION. Substituting the given values in the formula, t = . 016 X (7X12) X V 100 = 13.44; hence a 14-in. timber would be used. Timbering in Rock. Where a shaft, or a por- tion of a shaft, is excavated from hard -rock strata, the only timbering necessary is the cross-timbers, or buntons, to support the guides in the hoisting compartments of the shaft and the lines of pipes, or wires. The buntons b, Fig. 1, are set in hitches h cut in the rock face and firmly wedged in line, one above the other, by wedges w. At times, the hitches are cut square and those on one side made deeper to permit the other end of the stick to be placed in the hole opposite. The buntons are spaced from 6 to 8 ft. apart, one above another, on each end of the shaft, and between the several compartments of the shaft. When it is desired to separate the compartments of the shaft, as in the caes of an air- FIG. 1 716 SUPPORTING EXCAVATIONS way or manway, planks are spiked to the buntons or built between them to form the partition. Timbering in Loose Dry Material. In good ground, shafts have been sunk to a depth of 200 to 300 ft. by using 3"X 12" planking set on edge, but beyond this depth it is better to use 4-in. or 5-in. planks. When an especially soft, wet, or crum- bling stratum is met, such as wet sand or fireclay, the plank- ing is sometimes laid flatwise. If the sides of the shaft are not self-supporting and tend to crumble into fragments of vary- ing size, if boulders that are likely to become detached are found, or if the strata are jointed and faulted, to preserve the shaft and to avoid accident from earth or rock falling to the bottom from the side walls, it is necessary not only to line the entire excavation with plank, but to support this planking by heavy timber sets placed inside the planking, as shown in Fig. 2. These timber sets a are placed at regular distances apart and are separated by the posts b. The lagging c, com- posed of closely fitting planks, may be driven in behind the timber sets or it may be first, placed in position and the timber sets or frames added afterwards. Cross-buntons d are also inserted in each set to separate the compartments. Where a greater strength of tim- bering is required than is given by this form, the sets a may be placed one on top of the other, i. e., skin to skin. An open crib of timbers, similar to that shown in Fig. 3, may also be employed in loose ground, the openings between the timbers being gradually filled up compactly by the loose material. After the timbers have been placed in position, triangular strips, or corner pieces, A are spiked to them in each corner of the shaft. This open crib may be built either from the top down- wards or from the bottom upwards. Instead of building the timbering from the top downwards, it is frequently built upwards from the bottom in sections of 10 to 15 ft., depending on the character of the ground. The bottom of the shaft is carefully leveled with a carpenter's level and straightedge; and, by measurements made from the plumb- lines hung from the shaft corners, a set of timbers is placed so that the inside is in line with the edge of the sills, or shaft templet. After the whole set is accu- rately leveled and joined, wooden wedges are driven between the timbers and earth at each corner. The wedges should be long and tapering, and should be driven into position while the set is held in place with a bar. Great care must be taken to get this first set level and in line with the shaft templet, as it is the foundation for the other sets. After this foundation set has been placed in position and wedged, another set is placed on it, leveled, and wedged in like manner. In _, this manner, the work is continued until * IG - the templet or next section of timbering is reached. If the sinker has measured correctly and has made due allowance for the number of sets required to close the distance between the shaft bottom and templet, his sets will close this space SUPPORTING EXCAVATIONS 717 FIG. 4 exactly. The inside edges of the planking are brought flush with the inside edges of the templet, and iron straps, about 2 in. X i in. X 15 ft., provided with nail holes are hung from the surface downwards, connecting all the planking and hang- ing it from the templet. The straps or hangers are placed on the sides and ends of the shaft at distances of 2 to 3 ft. apart, and they break joints vertically as the timbering proceeds. If a small space is left between the last set and the templet and the planking does not close exactly, a closing set is necessary. For this purpose, a regular set is cut down to the required size by the rip saw or adz. However, the sinker should make his measurements and calculations so that no closing sets are required. No cavities should be allowed to remain behind the timbering after it is completed, except in ground that swells. If cavities are found in the strata, or if more earth has been taken out than was necessary, the space must be filled with ashes, straw, etc. Timbering in Swelling Ground. A form of timbering often employed in swelling ground is a cribwork of heavy timbers, such as is shown in Fig. 4. These timbers are notched together after the fashion of a log cabin. One side of the timbers may be faced, so as to form the face of the shaft, but the back of the timbers is preferably left round. When the ground swells, the material ._ more readily works out between the timbers, and can be removed Hs from time to time, as it may be found necessary. An important feature of the work in dealing with swelling ground is to keep the material as dry as possible, because the moisture causes the swell- ing. In such ground, a space at least 6 in. wide is sometimes cut out all around the sides and ends of the shaft, and filled in loosely with moss, straw, sand, or ashes, allowance being made for the probable expansion of the ground. When the timbering, by bulg- ing, shows signs of excessive pressure behind, the difficulty may be overcome by carefully removing two or more planks from the shaft at this point, and excavating such material as may be necessary, all around behind the timbers. The manway thus formed should be carefully drained by a pipe conducting the water to the sump or other lodgment. This manway should be timbered and cleaned out from time to time, as may be necessary; the bulged timbers of the shaft should also be replaced by good ones. Timbering in Very Wet Ground or Quicksand. In wet ground, timbers should be closely joined. At times, it is desired to make a water-tight joint between each set of timbers to keep the water from entering the shaft; for this purpose, timbers have been laid in cement, but better results are obtained by backing the timbers with cement. A form of timbering that always gives good results, introduced for the first time in the sinking of the Ladd shaft at Ladd, Illinois, is that shown in Fig. 5, which illustrates a section of curbing passing through a stra- , . turn of quicksand, and through soft efgStfi material overlying the same. At a v.:: : .- point above the soft material, the jSjjvs! 3"X8" curbing plank a employed feVx-t for the shaft lining is laid flatwise, fjjji increasing the thickness of the curb- 5&i$:s ing from 3 to 8 in. When the 'S** quicksand is reached, the 8-in. plank is alternated by 6-in. plank, forming the corrugated backing shown at b; the effect of this rough backing is to clog the drainage that would otherwise find its way down the back of the curbing, and greatly reduces the amount of water enter- ing the shaft. FIG. FIG. 6 . The chief difficulty in sinking through quicksand is that arising from the flow of the soft material into the excavation before the timbers can be placed in position. To prevent this as far as possible, the excavation should be tim- 718 SUPPORTING EXCAVATIONS bered well down to the bottom of the shaft. Fig. 6 shows more or less accu- rately the inflow of sand and the method of setting the timbers. The lower tim- bers have been set, jacked up, and spiked. Blocks a are used to support the back of the lin- ing. These blocks are knocked out by the next set of timbers when it is driven to its place. It is necessary to provide a temporary foundation for the jacks, which in this case is af- forded by the sills shown. The form of lining employed is the alternate narrow and wide plank laid flatwise. To reduce the flow of sand temporarily, spiling has been driven between the timbers: but the spiles must be removed before they throw too mucn weight on the lining. p IG 7 To support the timber while the jacks under the set are being lowered far enough for a new timber to be placed over them, cleats are spiked on the timbers as fast as each timber set is laid in place. If the timbers can- not be forced into place by hand or driven with a sledge, a jack, similar to those shown in Fig. 6, is used, being fastened to a piece of 6"X6" or 8"X8" timber, about 1 ft. shorter than the inside dimensions of the shaft. Square Frame at Foot of Shaft. When tbe bottom of the shaft is reached and the sump has been made by carrying the excavation several feet below the floor of the seam, a heavy substantial frame must be built for the support of the shaft timbers. The cage landing is first made by placing two heavy square timbers a, Fig. 7, under each hoistway. These timbers should be 10 in. X 12 in. or 12 in. X 16 in., according to the size and weight of the cage, and should occupy a position about under the rails on the cage. They are well bedded in the strata on each side of the shaft, and set low enough to make the floor of the cage, when the latter is resting on the timbers, level with the floor of the land- ing. When this has been done in each hoistway, heavy longitudinal sills & are laid over them, one at each side of the shaft; cross-timbers c are boxed into the sills to keep them the right distance apart and to form a solid frame for the cage landing. Substantial posts d are then set at the corner of each com- partment. Heavy caps, or collars, e are framed to rest on these posts, and cross-timbers / are boxed into these caps above. The whole frame is brought to such a height as will correspond to the height of the heading, and the shaft timbers, or lining, g are made to rest on the top of this frame. Underneath the cage timbers a heavy planks are inserted so as to cover the sump to prevent material from falling in and avoid the necessity of frequent cleaning. Without a cover, there is also the dan- ger of animals falling r_i _ A i _ I?. FIG. 8 into the sump and being drowned before they can be got out. This cover should be so arranged that it may be easily and quickly removed at any time. Square-Set Timbering. Square-set timbering is adapted to large shafts or heavy pressures. It is extravagant in the use of timber on account of both the size and the quantity of timber required. The form of joint is simple, as the SUPPORTING EXCAVATIONS 719 timbers are for the most part boxed slightly into one another. Fig. 8 shows the general construction of the timbering in a three-compartment shaft by square sets; in it, some of the timbers are omitted for the purpose of showing the form of joint employed. At A are shown the wall plates ;atB, the end plates; at C, cross-bun- tons; and at D, posts or punch blocks or stud- dies. The joints may be varied FIG. 9 as shown in Fig. 9. With the joint shown in (6), the cross-bunton is put in place from below. The advantage of this is that, if the timbering must be kept close to the bot- tom while sinking, the bunton going in from below can be left out at first, so as to allow more room for the workmen. Fig. 10 shows another method of joining end and wall plates, the post F being boxed into the plates both above and below. In this figure, a 2-in. strip S is shown on which the lagging is to rest. Numerous other forms of joints are used in square-set timbering, but these will serve to illustrate the principle, p IG jo namely, that as little of the timber should be I FIG. 11 cut out as possible, so as not to weaken the timber. When framing these timbers, regard must always be had to the manner in which they are put to- gether in the shaft. When the timbering is done from the top downwards the sets are suspended by means of hanger bolts made of round-iron rods, bent to a hook shape on one end and having a thread and nut on the other end, Fig. 11. MISCELLANEOUS FORMS OF TIMBERING Fig. 1 shows a method of placing drift sets in the case of very heavy or swelling ground. Here a are the posts; c, the sills; b, the caps; d, the collar braces that bear against both the caps and the posts; e, foot or heel braces 1 l J FIG. 1 FIG. 2 that bear against both the sills and the posts; /, diagonal braces that are halved together and placed as shown. Fig. 2 is a set employed in the case of an extra wide gangway, or parting, there being a post set under the middle of the cap. This form of set may be provided with a sill when the floor is soft. 720 SUPPORTING EXCAVATIONS Fig. 3 shows a form of drift set surrounded by bridging and used where such bad ground is encountered as to necessitate forepoling. At a are shown the posts; at b, the caps; at c, the sill of the regular set; at d, upright bridge pieces; at e, a horizontal bridge piece separated from the set proper by blocks / so as to provide spaces h around the regular set through which the spiles or forepoles can be driven. FIG. 3 FIG. 4 FIG. 5 Fig. 4 shows a form of drift set sometimes employed in very heavy or swell- ing ground. This method of framing the timbers shortens each piece and reduces the transverse strain on all the timbers. Fig. 5 shows an ordinary drift set provided with a sollar for ventilation purposes. An additional brace b is placed parallel to the cap c, and this is covered with plank lagging a, so as to provide a passage above the regular drift, which may be used as a return air-course. FRAMING TIMBERS Limiting Angle of Resistance. In Fig. 4, page 714, the legs of the timber are inclined so that the pressure coming on the collar is transmitted equally to both legs. If the legs are placed at different angles, the pressure will bear unequally on them, the greater pressure coming on the leg making the smaller angle with the vertical. The tendency for the foot of a post to slip increases with the inclination ; and if the angle between the post and the vertical is more than 20, the post is_apt to slip, but the legs are not apt to spread on a level rock surface when this angle is less than 20. It is, of course, possible to block the foot of the leg against the side of the gangway, but even then the hori- zontal pressure against the foot of the post increases rapidly and it is advis- able to keep the inclination of the legs less than 20 from the vertical. When the pressure comes from four sides, four-stick timbering must be used. In some instances, the legs are tenoned for a mortise in the sill, but this is unnecessary if the angle the leg makes with the vertical does not exceed 15, which, according to Morin's experiments, is the limiting angle of contact of oak on oak when the fibers of the moving surface are perpendicular to the sur- face of contact and those of the surface at rest are parallel to the direction of the motion. In Fig. 7, page 711, the moving surface is the lower end of the inclined leg and the surface at rest is the portion of the sill on which this end of the leg rests. The friction of two surfaces that have been, for a consider- able time, in contact and at rest, is different not only in amount, but also in nature from the friction of surfaces in continuous motion. A jar or shock producing an almost imperceptible movement of the surfaces of contact causes the friction of contact at rest to pass to that which accompanies motion. Placing Timber Sets. It is important in the framing of a set of timbers to out the joints between the two pieces of timber so accurately that the bearing surfaces are in close contact. The lower end of each leg must also be cut so as to be in contact, over its whole surface, with the floor in order to get the full benefit of the cross-section of the timber. When wedging the cap piece, care should be taken to drive the wedges as uniformly as possible over the full length of the cap piece; for if some wedges are driven more tightly than others, the SUPPORTING EXCAVATIONS 721 weight will be concentrated at these points, at which place the cap is apt to break. In placing wedges, care should be taken to secure the roof without throwing an unnecessary strain on any part of the timber set. Timber Joints. Fig. 1 shows a joint sometimes used to resist pressure from above rather than from the side. This joint is objectionable from the fact mf .... I FIG. 1 FIG. 2 FIG. 3 that continued pressure on the collar a will cause it to sag and thus raise the scarf b of the joint from the post c, throwing all the weight on the part d. This has a tendency to split the post c and the cap a, as shown by the dotted lines; if this occurs, the entire weight is thrown on the collar above the dotted line e, and on the part of the post to the left of d, the part d and that below e being useless in sustaining weight. The same bending trouble will take place, but to a less extent, if the timbers are joined as in Fig. 2, unless the wedge / stiffens the collar sufficiently to prevent its bending; it is doubtful, however, if sufficient stiffening will occur when continued heavy pressure comes on the collar. In case the collar a bends so as to open the joint b, the upper part above e is use- less for sustaining pressure. The side wedge g is intended to keep the joint tight. The joint in Fig. 2 is better able to withstand pressure from above than that in Fig. 1, for the pressure is along the fibers of the post c and not across them. The joints in Figs. 3 and 4 have proved very satisfactory in practice, as the timbers are not so apt to split as when the joints shown in Figs. 1 and 2 are used. If the cap begins to sag, there is much less chance for the joint shown in Figs. 3 and 4 to open than there is with the joint shown in Figs. 1 and 2, as there are no sharp angles in the joint between the timbers a and c. The pres- sure also comes on the faces b and d of the joint much more uniformly, and the absence of the heel or sharp corner in the joint also greatly reduces the tendency of the cap to split along the dotte'd line. In case the pressure is greater from the side than the top, the leg is given an inclination less than 20 from the vertical and a double-notched joint is made, as in Fig. 5. The foot of the leg is placed in a hitch in the floor to prevent its being pushed inwards. FIG. 4 FIG. 5 FIG. 6 If the leg a, Fig. 6, is let into the sill b as shown, the pressure p along the leg may be resolved into the two components cd and ce. The more nearly verti- cal the leg a is, the greater will be the component cd, which is resisted by the cross-grain of the wood, and the stronger will be the joint. The tendency of 46 722 SUPPORTING EXCAVATIONS the leg a to slip is also less the more nearly vertical a is. If the leg a is bent inwards, the heel / acts as a fulcrum of a lever and the corner e tends to split off the block above the line eg. If the leg a. Fig. 7, is jointed to the sill b as shown, there is less danger of its slipping or of its splitting the timber than when the joint shown in Fig. 8 is used. The pressure p acting along the leg a, Fig. 7, can be resolved into the two components, one cd acting vertically and across the grain of the wood, and the other ce acting parallel to the grain of the wood. In this case, if the leg a bends to- ward the right, the tendency is for the heel / to split the sill along the line /g, but the length of wood fiber fg in this case is longer than the length of wood fiber eg in the joint shown in Fig. 6, and there is, therefore, not the same danger of the block above fg splitting off. Again, in case of a sudden shock, the wood tends to slide along the face fh, that is, perpendicularly to the direction in which the pressure is transmitted along the leg. Fir 7 The timber a could not, therefore, slide on the timber b as readily with the joint in Fig. 7 as it could with the joint in Fig. 6, where the angle of inclination between the faces of the timber is greater. In other words, with the joint in Fig. 7, there will be much more friction between the faces of the timber to oppose move- ment than with the joint shown in Fig. 6; and to start a movement of the leg, the jar must be much more severe. The method of framing heavy shaft timbering is described under the head of Square-Set Timbering. CARE AND PRESERVATION OF TIMBER CUTTING AND STORING TIMBER Time to Cut Timber. The presence of much sap in the tree when it is cut causes the timber to decay more rapidly than it would otherwise, owing to the fermentation of the sap permitting the growth of fungi that feed on the life of the timber. In growing timber, the sap ceases to run about the middle of December and starts again about the middle of February. Timber cut, therefore, in the months of December, January, and February will contain the least sap and prove more lasting than the same timber cut at other times of the year. The work of cutting timber in winter gives employment also to farm hands during their idle season; moreover, the task of transporting tim- ber on sleds to the mines or the railroads is" a much easier one in winter than during the seasons when wagons must be used. Peeling. Peeling timber is a simple and inexpensive method of increasing its durability, and under some conditions is fairly effective. Bark retards the loss of moisture from timber, and unbarked wood therefore offers more favorable conditions for fungus growth than wood from which the bark has been removed. Moreover, the space between the bark and the wood is an excellent breeding place for many forms of wood-destroying insects. In dry workings, the life of timber may be increased from 10 to 15% by peeling, although in wet situations peeling seems to have little effect. Besides increased durability, there are other advantages to be derived from the use of peeled timber. The bark of unpeeled timber often flakes off soon after placement, causing an accumulation of inflammable rubbish in the workings, which must be removed at some expense. To peel timber in the woods or at the shipping point effects a saving in freight and in cost of handling. With loblolly and shortleaf pine the weight of bark usually amounts to from 8 to 10% of the original green weight. Seasoning and Storing Timber. The durability of timber may in some cases be increased by seasoning. In dry, well-ventilated workings the life of seasoned timber is sometimes 25% greater than that of green timber. In wet .locations, however, the effects of seasoning are counteracted by the reabsorption of moisture. Whenever practicable, timber should be seasoned in the woods or at the shipping point, in order to realize, through loss of weight, a substantial saving in the cost of freight and handling. SUPPORTING EXCAVATIONS 723 The timbers should not be permitted to lie on the ground after seasoning operations are commenced, but should be placed on blocks so that they will be exposed to a circulation of air. The blocks should not be so far apart that the timbers will sag; and the timbers, if exposed to the sun, should be turned regularly, otherwise they may check or warp. Sawed timbers should be stacked up, with air spaces between the sticks; they should also be kept under sheds when seasoning and before they are taken below ground. If this is not possible, they should be stacked so that they will shed water. The several lengths of timber should be stored together so that they can be readily obtained as required. To prevent warping and checking, the tim- ber should not be seasoned too quickly, as is frequently the case when artificial heat is employed, or when the timber is exposed to a strong sun, especially when the circulation of air is not sufficient. PRESERVATION OF MINE TIMBER Destructive Agencies. The relative importance of the various destructive agencies affecting timber varies greatly with the conditions in the mines. Under average conditions, the different destructive agencies cause the follow- ing percentages of loss: Wear, 5%; breakage and fire, 20%; waste from all causes, 25%; decay and insect attack, 50%. Dry rot and fungus growth are diseases common to most timbers. Some timbers are more apt to be infested with insects and suffer from this cause more than others, owing, probably, to the nature of the wood or bark as furnishing food or nesting places for insects. Climatic conditions have much to do with this trouble; in some climates, the insects multiply rapidly and completely destroy the timber they infest. At times, the bark of the timber is completely filled with the eggs and the larvee of insects, and must be removed in order to protect the timber from their inroads. When wood is not properly seasoned, the sap is liable to ferment, especially in a dry, warm place, and dry rot occurs, beginning in the center of the stick and working outwards. In general appearance such a stick looks sound, but by thrusting a knife blade into it the damage is discovered. Fresh-air circulation, when the stick is away from decaying timber, is one preventive of dry rot, as in such situations the stick seasons. When timber is placed in warm, moist air, damp rot takes place; this is the usual rot affecting mine timbers. It commences on the outside and gradually finds an entrance into the interior of the stick through some check. The destruction of a timber by damp rot is not so rapid as by dry rot and is notice- able from the fungus growth on the outside of the stick. In mines, dry rot occurs in the intake airways and in poorly ventilated workings, while damp rot occurs in the return airways and damp rooms. When fungus of the damp- rot species appears, it may be possible to save the timber and prevent the fun- gus reaching the heart wood by washing the stick down with lime or alum water from time to time. General Principles of Timber Preservation. .The partial removal of sap will retard decay, for which reason timbers are sometimes submerged for several months, then removed and air-dried. A temperature of between 60 and 100 F. combined with moisture is favorable to decay; but mine timbers must often be placed where such conditions prevail. It may be possible, by special wood preservatives, to increase the life of timbers; but even then the sap must be either dried or removed, as wood covered with paint before being thoroughly seasoned will propagate dry rot in a warm, dry place, or damp rot in a moist, warm place. With good sound timber, creosoted joints will pro- long its life, especially if the ends have been submerged in creosote a month or more. Different species of trees differ in their resistance to decay. Cedar, tamarack, and locust are more durable than pine, oak, or cypress, although in certain situations they may all have the same life. Contact with earth is particularly destructive to timber; and nearness to decaying timber is a source of disease. The principal means adopted to arrest the processes of decay and preserve timber are creosoting, salting, and charring the timber. The first two methods consist in impregnating the timber with cresote or a solu- tion of salt so as to fill the pores. The acid acts to coagulate the albuminous matter of the sap. By this means, the pores of the wood are filled with a deposit of salt or with the coagulated albumen, which prevents the absorption of moisture and arrests the process of decay in the timber. The acid also destroys the organic life of the wood. In the third method, the charring of the ends and surface of the timber closes the pores of the wood and prevents the absorption of moisture; the charred surface of the wood will not then decay. 724 SUPPORTING EXCAVATIONS Attempts have been made to coat mine timber with some substance, as tar, to prevent or retard its decay; in other cases, the timber has been treated with chemicals with the same end in view. The objection to the use of creosote or tar for preserving mine timbering is that they make the timber more inflam- mable than it would otherwise be. Timbers are sometimes treated with solu- tions of the chlorides or the sulphates of the various metals. When a regular plant is installed for this W9rk, timbers are first placed in specially prepared chambers from which the air is afterwards exhausted, and then the solution for preserving the timber is forced in under pressure, the exhausting of the air having reduced the pressure on the timber and opened the cells. After the preserving material enters the chamber, it is forced into the pores of the wood in such a manner as to thoroughly saturate it. Before timber is treated with preservatives, it should be peeled, and, as a rule, thoroughly seasoned. All timbers should be cut and framed to their final dimensions and form before treatment, because the sawing and cutting of treated timber frequently exposes untreated surfaces to attack by wood- We are indebted to the reports of the U. S. Forest Service for the following information. Brush Treatments. A fairly effective and cheap treatment is to paint timber with two or three coats of hot creosote or some similar preservative. It is important that the wood be seasoned before treatment, for otherwise checking may later expose untreated portions of the timber to fungus attack. Care should, moreover, be taken to get the preservative well into all checks, knot holes, and surface inequalities; otherwise decay is likely to develop at these points. The amount of preservative required for treatments of this character is relatively small and no special equipment is needed. Brush treatments are therefore advisable when the amount of timber to be treated is too small to warrant the erection of even a small plant, or when it is necessary to restrict the initial cost of treatment to the lowest possible figure. The main disad- vantage of brush treatments is that the slight penetration secured is not enough to insure the protection of the interior of the timber for any considerable period. The thin coating of treated wood may be broken or split, or fungus spores may enter through nail holes, checks, or splits, causing decay in the interior of the timber, while the outside appears sound. Open-Tank Treatments. A more effective method of treatment is the open tank. In this the timber is first immersed in a tank of suitable capacity containing the preservative, and the charge is then heated to a sufficiently high temperature to drive off a portion of the air and moisture contained in the wood. As excessive heating is likely to result in checks that will weaken the timber, and as large quantities of preservative may be lost by volatilization, the maxi- mum temperature of the hot bath should not, in the case of creosote oils, exceed 220 F. and, if an aqueous salt solution is used, the temperature should be kept slightly below the boiling point of the solution. Following the hot bath, the timber is immersed in preservatives at a lower temperature, or it may be left in the hot liquid, which is allowed to cool. The treatment of timber by the open-tank process insures a greater pene- tration of the wood by the preservative than does the brush method, and for this reason has proved more effective. In general, it is well adapted for the treatment of species that are easily impregnated. Pressure Treatments. With many species, a satisfactory treatment can be secured only by the use of pressure. The essential difference between the E-tank process and the pressure processes is that in the former atmos- ic pressure is relied on to secure the penetration of the wood, while in the r the preservative is forced into the timber by artificial means. Owing chiefly to the difficulty of impregnating many species of wood by the open-tank process, the pressure treatments are the most widely used. Pressure processes may be employed for either full-cell or empty -cell treat- ment. The object of the former is to leave the treated portion of the wood completely filled with the preservative, while the latter aims to inject the pre- servative as deep into the timber but leave n9 free oil in the wood cells. The oldest process of full-cell pressure treatment with creosote is known as Bethelliz- ing. A similar treatment with zinc-chloride solution is called Burnetlizing. Comparison of Open-Tank and Pressure Treatments. Experiments made by the two principal processes upon different kinds of timber indicate: 1. Thoroughly seasoned loblolly and Pennsylvania pitch pine round mine timbers may be satisfactorily impregnated by the open-tank process. SUPPORTING EXCAVATIONS 725 2% Green timber of these species is much more difficult to treat than sea- soned timber. 3. Satisfactory results may be secured in the treatment of seasoned west- ern yellow pine by the open-tank process, the sapwood of this species being impregnated without difficulty. 4. In general, pressure treatments are more satisfactory than o^en-tank treatments. By the former, the time of treatment is reduced considerably and the preservative is more generally diffused through the timber. 5. Heart Douglas fir is impregnated with difficulty. Cost of Open-Tank Plant. The open tank is the simplest type of apparatus used for the impregnation of timber. The necessary equipment consists mainly of an uncovered tank provided with a device for submerging the timber. The tank may be so arranged that a fire can be built under it, but if a supply of steam is available it should be equipped with coils for heating purposes. If large timbers are to be treated, a derrick or gin pole is necessary for their con- venient handling. A plant of this character, with an annual capacity of 100,000 cu. ft. may be erected at a cost of from $1,500 to $2,500. The low cost of an open-tank plant places it well within the reach of most mine operators, and this, perhaps, is its main advantage. Cost of Pressure Plant. The cost of pressure plants depends chiefly on their capacity. The total cost of a plant having a capacity of approximately 1,000 cu. ft. per run, or 750,000 cu. ft. per yr.* will amount to from $12,000 to $20,000. The following is a list of the main items of equipment: One horizontal treating cylinder, 65 ft. long, with inside diameter of 6 ft. 2 in, capable of withstanding an internal pressure of 175 Ib. per sq. in.; two vertical measuring tanks, each of 15,000 gal. capacity; one storage tank of 50,000 gal. capacity; one hoist engine; one pressure pump, capacity 150 G. P. M. at 175 Ib. pressure per sq. in.; one air compressor, capacity 460 cu. ft. of free air per min. at 20 Ib. pressure per sq. in.; sixteen cylinder cars; one zinc-chloride mixing tank of 2,000 gal. capacity. Special attention should be given to the design and construction of a storage yard of adequate capacity for both treated and untreated material, as handling the timber before and after treatment is an important factor in the cost of operation. It is also important to locate the plant at a convenient point in the mining district, so that treated timber may be readily distributed to points where it is to be used. A pressure plant was designed by the Forest Service and erected by the Anaconda Copper Mining Co. at Rocker, Mont. Its capacity is about 570 cu. ft. of timber per run. The equipment is as follows: One treating cylinder 43 ft. long and 6 ft. in diameter, working pressure 100 Ib. per sq. in.; one receiving tank, 47 ft. long and 5 ft. in diameter; two measuring tanks, 12 ft. in diameter and 17 ft. high; one general service pump, 360 G. P. M. at 125 Ib. per sq. in.; one pressure pump, 60 G. P. M. at 125 Ib. per sq. in.; one vacuum pump 7 in. X 10 in. X6 in., and jet condenser; eighteen cylinder cars; one hoist engine. The total cost of the plant, erected, was approximately $15,000. A plant designed by the Forest Service for the Tennessee Coal, Iron & Railroad Co., and erected at McAdory, Ala., has a capacity of about 830 cu. ft. of timber per run. The main equipment is as follows: One treating cylinder, 6 ft. in diameter and 65 ft. long, working pressure 100 Ib. per sq. in.; two meas- uring tanks, 12 ft. in diameter and 18 ft. high; two storage tanks, 11 ft. in diameter and 36 ft. long; one settling tank, 16 ft. X 6 ft. X 4 ft.; one pres- sure pump, capacity 150 G. P. M. at 100 Ib. per sq. in.; one air compressor, capacity 108 cu. ft. free air at 50 Ib. per sq. in.; one air reservoir 3 ft. in diam- eter and 15 ft. long; one surface condenser, 230 sq. ft. of condensing surface; twenty cylinder cars; one derrick and hoist engine. The total cost of this plant, erected, including the necessary yard construction, amounted to approxi- mately $12,000. Cost of Treatment. The unit of cost handling timber at open-tank plants is higher than at pressure plants, usually amounting to from 3 to 4 c. per cu. ft. at the former and from 2 to 3c. per cu. ft. at the latter. These figures include interest, depreciation, and operating charges, but not the cost of the preserva- tive, which is by far the most important item. The accompanying table shows the approximate costs of the untreated and treated loblolly pine gangway and entry sets used in the Forest Service experiments in the mines of the Phila- delphia & Reading Coal & Iron Co. One set consists of one 7-ft. collar, one 9-ft. leg, and one 10-ft. leg; average diameter of timber 13 in.; approximately 26 cu. ft. in one set. *Annual capacity is based on two runs per day for 250 da. SUPPORTING EXCAVATIONS BY T VICE i| Ej s^ H *i si f O 00 1> O * * ior>- O lO O) CD CD S< 8, -2 -g SUPPORTING EXCAVATIONS 727 Below is given, in detail, the cost of untreated and creosoted 16 ft. by 8 in. Douglas fir shaft sets placed in the mines of the Anaconda Copper Mining Co. These sets contain 1,127 ft. b. m. of Douglas fir squared timbers from the Pacific coast, and 393 ft. b. m. of lagging. The average absorption secured in the treatment of these timbers amounted to 4.5 Ib. of creosote per cu. ft. Cost of Untreated Sets 1,127 ft. b. m. squared timbers, at $20.50 per 1,000 ft. b. m. . . $25.36 Framing timbers 13.50 Cost of lagging, at $15 per 1,000 ft. b. m 5.90 Switching and unloading charges .85 Cost of placing set 18.00 Total cost of untreated set in place $63.61 Cost of Treatment Cost of treating, including interest, depreciation, fuel, and labor charges $ 3.34 Cost of creosote, at 15. 6c. per gal.; absorption 4.5 Ib. per cu. ft 8.03 Loading and unloading charges 1.23 Total cost of treatment $12.60 Total cost of treated set in place $76.21 These examples show that the cost of treating timbers, while a considerable item, does not, when taken in conjunction with the cost of the timber and its preparation" and placement, form an unduly high proportion of the whole cost. The actual costs for other mines and other localities will, of course, differ more or less from the figures just given, but they serve to illustrate the relation between the cost of treated and untreated timbers under different conditions. Durability of Treated Timbers. Tests to secure data on the comparative durability of treated and untreated timber, begun by the Forest Service in 1906, in cooperation with the Philadelphia & Reading Coal & Iron Co., have been in progress for a sufficient period to produce results of practical importance. The experimental timbers were standard round gangway or entry sets, treated and untreated, each set consisting of a 9-ft. leg, a 10-ft. leg, and a 7-ft. cap or collar, the average diameter of the timber being 13 in. The species used were longleaf, loblolly, and shortleaf pine, Pennsylvania pitch pine, and red and black oaks. The treated sets included loblolly and shortleaf pine treated by the brush method with creosote and carbolineum, by the open-tank method with various preservatives, and by the pressure method with creosote and zinc chloride. The accompanying table gives descriptions of the treated timbers. Most of the timber was placed during 1906, 1907, and 1908; and inspections were made in December, 1907; March, 1909; and July, 1910. Owing to the conditions in the various collieries, it was not always possible to make a complete inspection of all of the experimental timbers, nor was it possible in all cases to procure complete data on the cause of failure of indi- vidual pieces; but the condition of the timber as found in the various inspections offers sufficiently accurate data to warrant the following conclusions: 1. All of the untreated material failed within from 1 to 3 yr. t while brush- treated timber remained serviceable for from 3 to 4 yr. 2. The life of untreated peeled loblolly and shortleaf pine was from 10 to 15% greater than that of similar unpeeled material. 3. In dry, well- ventilated workings the average life of untreated seasoned loblolly pine was approximately 25% greater than that of similar green material. In wet locations, seasoned timber did not appear to outlast unseasoned material. 4. Loblolly and shortleaf pine, brush-treated with coal-tar creosote and Avenarius carbolineum, proved to be from 50 to 100% more durable than similar untreated material. Moreover, brush-treated loblolly and shortleaf pine proved more serviceable than untreated longleaf pine, pitch pine, and red and black oak. Brush treatment with Avenarius carbolineum was somewhat more effective than similar treatment with coal-car creosote. 5. The condition of timber treated by the open-tank process with sodium and magnesium chloride, although not comparing favorably with that of tim- ber similarly treated with other preservatives, was better than that of the brush-treated timbers. 728 SUPPORTING EXCAVATIONS WMOO V 3 WPQ Je? So a Fl d-a ' a, o 1 SH f .g.S.g 6. Open- tank treat- ments of green timber with zinc chloride proved fairly effective, but the tests indi- cate that better results will be secured with seasoned material. About 13% of the green timber treated with zinc chloride by the open-tank process showed marked signs of decay after 4 yr., while no decay was found after the same period of service in seasoned ma- terial similarly treated. 7. With the exceptions noted, none of the impreg- nated timbers showed signs of decay after from 3 to 4 yr. service, although some of them had failed from crush and squeeze. 8. In some instances, impregnated timber, re- framed after treatment, showed signs of decay. This was probably due to the cutting away of treated material and the consequent exposure of untreated por- tions of the timber. Economy in Use of Treated Timbers. The original cost of a green un- peeled and untreated lob- lolly pine gangway set, in- cluding removal of old tim- bers and placement of new ones amounts to about $8.50. The average life of such a set is about 1 yr. and 4 mo. At. the end of this period the simple in- terest charges on the ex- penditure amount to $.57, making the total cost up to that time $9.07, and to this must be added a re- placement charge of $8.50. The total charges for the two installations and the maintenance and simple in- terest on the first installa- tion up to this time amount- ed to $17.57. After a period of 2 yr. and 8 mo. the interest charges on the cost of the first installa- tion amount to $1.14, and on the first replacement to $.57, making the total cost up to this time $18.71. A second replacement is then necessary, but if a number of sets are considered it is unlikely that all of them will fail at the same time. In 2 yr. the average total SUPPORTING EXCAVATIONS 729 charges against the untreated set amount to about $18.10. With a set brush-treated with creosote, on the other hand, the charges amount to $11.60, a saving of $6.50 due to the treatment. In 4 yr. this saving amounts to $13.80, which represents the difference between $33, the total cost of the untreated sets, and $19.20, the total cost of the brush-treated sets for that period. The tests further indicate that brush treatment with carbo- lineum proved more economical than brush treatment with creosote. The fact that the initial cost of the timber at different periods is considered to be the same makes the conclusions very conservative, as the price of mine timbers will unquestionably continue to rise. On the other hand, a certain salvage might have been allowed for removed props, which may be utilized for fuel or sawed into lagging. As, under the conditions of the experiment, failure from mechanical causes, such as crush and squeeze, was more common in treated than in untreated props, the former would have a greater salvage value, and the relative saving resulting from their use would be greater than that noted. Because the impregnated timbers have not been in service long enough to enable their average life to be determined, most of them being still sound when last inspected, it is impossible to show the ultimate saving in money, resulting from their use. Even for the period since their installation, however, they have proved more economical than untreated or brush-treated material. Not only will proper preservative treatment result in a direct saving in money, but it will make less timber necessary for any given working. Further- more, the use of treated timber makes it possible to utilize many of the inferior and more rapid growing species, which, though possessing most of the require- ments of high-grade structural timber, lack durability. Treated timber of these species has in many cases proved more serviceable than high-grade untreated material. Thus, in the Eastern and Southern States, treated loblolly and shortleaf pines may take the place of untreated longleaf pine, while treated red and black oaks may be substituted for untreated white oak. Douglas fir, which is now extensively used in the West, may in turn be replaced by treated hemlock, larch, or western yellow pine. Inferior grades of timber can usually be bought for less than higher grades, and an additional saving thus realized. Timber that is to be treated should, whenever possible, be round instead of square, as the sapwood of most species is more easily impregnated than the heartwood. Moreover, the use of round timbers will do away with the cost of sawing and the consequent waste. A further economy of waste may be effected by careful inspection, and a rigid condemnation of all unsound material. This is especially important where the timber is to be treated, for it is poor economy to apply an expensive preservative treatment to defective material. The utilization of waste mine timbers has sometimes proved profitable. Sound sections of broken or partly decayed props have been sawed or split into laggings, planking, etc., and in some cases it has been found profitable to use this material for fuel or to sell it for pulp wood. In many cases such methods afford a considerable saving and also provide a means of disposal for waste. Summary. Results of recent investigations may be summarized as follows : 1. Decay is, in general, the agency most destructive to timber used in mines. 2. Although decay may often be retarded by peeling and seasoning, treat- ment with a suitable preservative is more effective. 3. The average life of green, unpeeled, and untreated loblolly-pine gangway sets, under the conditions of the experiments discussed, was less than 1J yr. Brush treatments with creosote and carbolineum increased this to 3 and 4 yr., while impregnation treatments with zinc chloride and creosote left from 70 to 90% of the timbers sound at the end of 4 yr. 4. The use of treated timber results in a saving in the cost of maintenance of workings and a reduction in the amount of timber required and makes possible the utilization of inferior species of wood. 5. Brush treatments are economical when the amount of timber to be treated will not warrant the erection of a small open-tank or pressure plant, or when only a short increase in service is required. 6. The open-tank process is adapted to the treatment of small quantities of easily impregnated timber. When a large amount of material is to be treated, a pressure process should be used. 7. Mine timbers impregnated with zinc chloride, and creosote oils have shown the best results. Up to the present, no difference in their durability has been noted. 730 SUPPORTING EXCAVATIONS 8. An efficient system of inspection and careful supervision in the use of timber will reduce waste and result in considerable economy. Necessary waste can in many cases be utilized. FIG. 1 H STEEL AND MASONRY SUPPORTS IRON AND STEEL PROPS Cylindrical Cast-iron Props. Fig. 1 is a hollow iron prop made in two sections with a sleeve a. This prop has been used in longwall workings where it is necessary to draw the prop to let the roof sag. By knocking up the sleeve, the prop falls and can be pulled out of danger. In case one or the other section of the prop is buried by rock, it can usually be recovered by the chain at- tached, which is sufficiently strong for recovering the end from under the first fall. There is considerable danger of the cast- iron sleeve a splitting when pres- sure conies on the prop. Steel H-Beam Props. Steel H-beam props, arranged as shown in Fig. 2, have been used to a limited extent in American mines. The section shown at a is cut and forged to form level bearings ; the cost of such props is relatively high. At d is shown a design in which clips are formed by the use of &-in. screen plates such as are used at the breakers; in this case the H section is simply cut to length without other work; this is also the case with the sec.- tions shown at b and c, where 2-in plank or plain steel plates, | or $ in. thick, are used for bearings. These props may be secured in place by wooden wedges. Cast-iron Posts With I-Beam Caps. Cast-iron posts with I-beam caps have been employed in a Staffordshire colliery in England. The posts were made hollow and flanged at the ends as in Fig. 3 (o). A cast-iron chair a fits into the post and receives the cap b. The chair was made for a 50-lb. rail, which was reversed so that the head of the rail would slip into the horns of the chair as shown and the bottom of the rail be upwards. The lagging c was of wood and above this were placed planks d forming a double lagging filled in above with waste to make a tight joint with the roof rock. The planks d placed on the lagging c saved timber. STEEL ENTRY TIMBERS Standard Forms. A set of timbers, whether steel or wood, consists of two parts; the collar, or cross-beam, and the legs, or posts. Under certain conditions, the legs may be dispensed CW with and the collars, which ordinarily are F r ^ rolled I beams, may be set in hitches cut fn the coal. Or the collars may be set upon wooden or hollow cast-iron legs, or upon brick, masonry, or concrete walls. All of these methods have been suc- cessfully tried in many places at home and abroad. However, the I-beam collar or cap is generally, especially in entry timbering, set upon legs or posts of steel. The legs are of two general types channel iron or H beam. The former is illustrated in Fig. 1, which is called by the makers, the Carnegie Steel Co., Style E. This form corresponds to installations in which steel I- beam collars have been used with wooden posts, the top of the post being cut to form a seat for the collar. The two channels forming the legs are (6) (d) FIG. 2 SUPPORTING EXCA VA TIONS 731 connected by bolts and separators, carry angle brackets at their tops on which the collar rests, and foot on a steel plate towhich bars are riveted to hold them firmly in place. Angles t . . . . ^ riveted to their webs transmit the load from the collar to the legs, and bent angle lugs pre- vent undue side motion. In this form of construction, there are but five pieces to be erected: the single collar beam, two legs, and two base plates. If the footing is good, even the base plates, shown in Fig. 2, can be eliminated or plain plates can be used instead of the riveted bases. The second type of leg, illus- trated in Fig. 3, consists of an H beam and in the combina- tion shown is known by the makers as Style F. The lug angles at the top prevent side motion and the bearing plates are perfectly plain, as shown in Fig. 4, although base plates, Fig. 5, to which the legs may be bolted or riveted can be sup- plied upon request. This is the simplest form of entry timber and perhaps the one in most general use. It should be noted, that where a broader bearing surface is necessary, H beams may be used for collars in place of the standard I beams. Mr. R. B. Woodworth, in the Transactions of the Ken- tucky Mining Institute, Dec., 1911, states as follows: "With plain material at 1.25c. a Ib. f. o. b. cars Pittsburg, and the usual cost for workmanship, the comparative costs of these styles are shown in the two tables that follow, from which p IG FIG 2 can be seen at a glance how great a part attention to details may play in the economic use of materials by the avoidance of unnecessary work in fabrication. The sets in each table are all of equivalent theoretical strength. In the first table, are given steel gang- way supports for a very heavy double-track gangway, collar 17 ft. long between legs, legs 10 ft. 6 in. high in the clear, equivalent in strength to 24-in. round, longleaf, yellow-pine timbers. In the second table are given the steel gangway sup- ports for a single-track gang- way, collar 10 ft. long between legs, legs 8 ft. high in the clear, equivalent in strength to 15-in. round, longleaf, yellow-pine timbers. "Figures in these two tables do not include painting, cost of FIG. 3 which varies with the kind of paint used, but may be estimated at $2 per T. additional. Styles A, B, D, and E, are various combinations of I-beam collars and channel iron legs, while styles F, G, C, and I have H-beam legs." The details of another form of steel entry tim- bers are shown in Fig. 6, where the legs are pin- connected to the cap and not joined by angle bars. The cap piece a is an I beam, while each leg b consists of two channel beams that rest in a cast base c at the bottom. The top of each leg is fastened to the cap by means of the pin d, held in place by the split cotters e. Iron wedges/ are also FIG. 4 FIG. 5 732 SUPPORTING EXCAVATIONS 5*3 t00 CD^3OcDiOiOiO>O CO C5 t^* t^* l> (N O C O 'O O iO O O "5 O c c d d ^3^: .S.S.c.S.c.G.c.c HHO BSSESSSS XI XI X> J3 .0 ^2 ^3 XI *7T''7 l '7' r 7''7''VT' 1C iO iO iO iO C C iC CO CO CO CO CO CO CO CO G' G' G* G* G' G' G* G' 1 1 cc o co 6 oi o oi -< w ^ -1 O Is 00 00 00 CC 00 00 O5 00 g l ft , .E! a) t3 g rt CiOOOOOiO^OcDO I 1 Jsl ssggggg l 1 -? sO >O iO >O iO iO iO (N(NCNC^(MC<1C^(N N CGCGCCCC CO 66666666 I , QBB .OU. SUPPORTING EXCAVATIONS 733 used to stiffen the connection between the cap and the leg. Several pinholes are made in both the legs and the collars, so that the same set may thus be used in several positions. In order that the legs may be given a desired batter the legs of the posts fit into a cast shoe c that has a cylindrical bottom, and this bottom rests in a cast base g. This forms a very easily adjustable set, for by means of the base illustrated the legs can be given any desired batter, and the set is then stiffened by means of the wedges /. Lagging used with steel timbering may be of wood or, better, of boiler plate, or corrugated sheets of buckle plates where extreme strength is needed. The thin con- crete slab, however, may well be used where acid water is present, either plain or rein- forced with expanded metal, wire-mesh reinforcement, or plain rods or wire. For pump houses, as shown in Fig. 7, and for underground stables steel framing, particularly in connection with concrete lining, is daily growing in favor. In the pump house shown, the simple steel fram- ing took the place of heavy framed timbers that it is necessary constantly to renew. Relative Cost of Steel and Wood Tim- bering. Owing to the movement of FlG. 6 ^6 '\\23.8 /& the strata overlying the pump room of the Dodson colliery, of the Plymouth, (Pa.) Coal Co., it was decided to retimber it with steel. The original wooden timbering consisted of 18-in. to 22-in. round sticks of white pine, yellow pine, and oak placed 2 ft. center to center. A great deal of trouble was experienced from these timbers becoming forced in close upon the pipe lines with the possibility of breaking them. As new timbers were placed, they were put in between the sets already in, so that eventually the pump room had timbers practically skin to skin. It is estimated that the entire pump room was retimbered in wood once a year. The pump house is 100 ft. long, 8 ft. high in the clear, and 18 to 22 ft. wide. Beginning with April 18, 1910, the seventy wooden sets of mine timbers were replaced by forty-eight steel sets made up of 18-in., 55-lb., and 20-in. 65-lb. I-beam collars and 6-in. H-beam legs, weighing 23.6 Ib. per ft. The last set was installed about De- cember 15, 1910. From the following statement it will be noted that the total cost for timbering once with wood was $2,415, and the total cost for tim- bering in steel $2,889.09 , or a difference in first cost of not quite 20%. The steel cost at the mines slightly over two and a half times the cost of wooden sets, and it also cost 33^% more for placing. Fewer sets were re- quired, however, and the ultimate rate was thereby lessened. The comparative FIG. 7 cost of the two instal- lations is shown in the statement below, prepared by Mr. Haddock: 0-6 ^ Pump Mouse 30-0"Lony ^ Square TJmter-5efs ,f -}, j-0"c.foc. 734 SUPPORTING EXCAVATIONS Wood Number of sets 70 Average diameter -of timber, inches 20 Quality of timber, yellow pine and oak. Average weight per set, pounds 4,150 Cost per set f. o. b. cars mines $12.00 Cost per set for placing $22.50 Cost per set in place $34.50 Total cost for timbering $2,415.00 Life of timber set, year 1 Steel Number of sets. 48 Size of collars, 18-in. beam , pounds 55 Size of collars, 20-in. beam, pounds 65 Size of legs, 6-in. H beam, pounds 23.6 Quality of steel, structural grade. Average weight per set, pounds 1,483 Cost per set f. o. b. mines $31.47 Cost per set for placing $30.00 Cost per set in place $61.47 Total cost for timbering $2,889.09 The higher cost of placing the steel is due to three causes: 1. The charge of taking out the old timber, which, however, was insig- nificant, as the steel was placed a set at a time by forepoling ahead, the con- dition of the roof being very bad and there being loose material for an unknown distance above. 2. Great care was taken with the steel to line it up properly and provide a good base, which was made of a solid concrete wall built the full length of the pump room on each side. This solid concrete base is unnecessary with the wood and might have been omitted with steel, but its use means a real better- ment in the construction. 3. The steel was placed without interfering with the operation of the pumps, which necessitated very careful handling and added something to what the expense would have been had the room been free from obstructions. It is apparent that while the first cost of the steel construction is greater than that of wood, it will have much more than paid for itself if its life extends over 15 mo. only, and that every additional length of time it stands will mean that much less in cost of maintenance. The first steel after being in place 16 mo. showed no sign of deflection in the collars, and what is better, no evidence of fracture in the concrete where any overloading of the steel would immediately show. In 1908, at their Maxwell colliery, the Lehigh and Wilkes-Barre Coal Co. timbered a double-track gangway with 20-in., 65-lb., I-beam collars 17 ft. long between legs, and 8-in. H-beam legs 10 ft. 6 in. high in the clear, weighing, with base plates, 1,720 Ib. per set. These took the place of wood sets made of 24-in., round, yellow-pine timbers, the cost of which erected was $15 per set, weight 5,040 Ib., and the life of which was 2| yr. In view of their probable durability the steel sets were erected on concrete bases which added to the cost, which reached a total of $40 per set. Capitalized at 6% interest, the value of the steel sets at the end of 15 yr. will be $95.86 each, while the capitalized value -of the six wooden sets needed in that time will be $153.56. At the end of the 15 yr. the steel will have a scrap value per set of $12.03, while the wood will be worth nothing, a saving by the use of steel of $69.73 per set or $4.65 per yr. The use of steel in English mines has effected a saving of 2c. per T. of coal mined. At the No. 8 mine of the West Kentucky Coal Co., Sturgis, Ky., steel mine timbers are used in the new slope, both main heading and air-courses. Sets in use are Style F composed of 10-in., 25-lb., I-beam collar and 4-in., H-beam legs. Sets a/e spaced 3 ft. on centers and lagged with oak plank 3 in. thick on top and 2 in. thick on sides. Between the sets concrete is placed up to 4 ft. high. This makes a solid reinforced-concrete slope from the entrance to the point where ribs are hard and top good. According to figures furnished by Mr. W. H. Cunningham, general manager of the company, the comparative costs of wood and steel for this mine were: Wood. Yellow-pine creosoted; size 12 in.X12 in., 264 B. M. ft.; cost at Sturgis $10.56 per set; cost in place $15.70; weight 1,575 Ib. Wood. Native white oak; size 12 in.X12 in., 264 B. M. ft.; cost at Sturgis $7.92; cost in place $13.06 per set; weight 1,340 Ib. SUPPORTING EXCAVATIONS 735 Steel. Cost of steel at Sturgis $9.75 per set; cost of placing $1; cost of concrete per panel $5.16; total cost in place per set, steel alone $10.75, steel concreted $15.91; weight of steel sets 425 Ib. The saving in the use of steel without concrete over native white oak was $2.31 per set; over yellow pine, $4.95. The excess cost of steel with concrete over white oak was $2.85 per set; over yellow pine, 21c. This favorable com- parison is due to the high unit cost of the wood and to the elimination of waste. The safe uniformly distributed load on the wood collar is 19,200 Ib., on the steel collar 26,000 Ib. The safe compressive strength of the steel leg is 43,200 Ib., while that of the wooden leg is 105,100 Ib.; in the one case more than ample, in the other case out of all proportion. Advantages of Steel Timbering. Among the benefits coming through the use of steel timbering are: 1. Reduced Excavation. In the Lehigh and Wilkes-Barre installation the same clear space inside was had with steel in an excavation 4 in. less in height and 32 in. less in width than that needed with wooden timbering; in the Dodson colliery, the space saved was 2 in. in height and 28 in. in width; and in the West Kentucky installation, 2 in. in height and 16 in. in width. 2. Better Ventilation. The headings being larger, the ventilation is better, and further, the absence of all stages of decay common to wooden timbers, removes a serious source of vitiation of mine air. 3. Less Dust-Catchment Area. Steel mine timbers afford a much less area for the lodgement of explosive coal dust than do wooden ones of the same strength and are much more easily cleaned. 4. Fireproof Character. One of the greatest advantages of steel timber consists in its absolute incombustibility, ren- dering it especially suitable for the construction of underground shanties, stables, pump and engine rooms, etc. Preservation of Steel Mine Timbers. The corrosion of structural-steel timbers within the mine is not so serious as above ground, as the conditions of temperature, humidity, etc. are practically uniform. Mine timbering steel should not be placed unpainted unless it is to be covered with concrete. If well painted before installation, steel timbering, so far as rust is concerned, should outlast the life of the mine. After 17 yr. of use, the steel timbers installed in the Sterns shaft, of the Susquehanna Coal Co. and in the pump room of the Hazleton shaft colliery, No. 40 slope, of the Lehigh Valley Coal Co., are still in use and in first-class condition. The steel timbering at the No. 1 shaft of the Spring Valley (111.) Coal Co., is in good condition after 18 yr. use. Struc- tural steel does not have the opportunity to corrode as does the steel in track rails' underground and consequently lasts indefinitely. Rails are laid where they come in direct contact with any acid mine water and, their tops being polished by passing car wheels, are in the most unfavorable position to resist corrosion. The possible effect of acid mine water upon steel mine timbers has been exaggerated. Tests under working conditions show that the careful selection and application of good paint will prevent the destructive action of mine water. The paint should be applied in two coats, the first of which should be red lead or natural iron oxide and the second a good graphite. The coating should be applied to a clean surface and should be well rubbed in. The paints should be of the very best grade mixed in pure linseed oil, the weight of the paint, in pounds, per gallon of oil being about three times its specific gravity. MASONRY AND IRON SHAFT LININGS Masonry Shaft Lining. Masonry shaft lining, which may consist of brick, rock, or concrete, is used where timber is scarce or where the character of the FIG. 736 SUPPORTING EXCAVATIONS strata is such as to render timber lining impracticable. A section only of a shaft is sometimes thus lined, while the ordinary timber lining is used in the greater part of the shaft. These linings are usually laid on a wedging curb and are carried upwards in sections, as shown in Fig. 1. Each section is laid on a ring a of cast iron or timber resting on a temporary shelf or seat b cut in the rock. As the lower sections are built up, the shelf b supporting the masonry above is cut away in places and the masonry below carried up to furnish the necessary support for the upper section. In this manner, all the shelf is finally cut away and replaced by the masonry of the lower section. Tubbing. Tubbing is an English term applied to the metal, or sometimes to the timber, lining of a circular shaft, and is particularly used when such linings are employed to keep water from flowing into a shaft. The three kinds of metal tubbing are: (1) that which is made in sections with outside flanges and is simply wedged firmly into place by wedges placed between the tubbing and the wall of the shaft; (2) that which is made in sections and bolted together on the inside both at the vertical and horizontal joints; (3) that which is made up of com- plete rings of cylinders bolted together by means of horizontal flanges. The metal tubbing a, Fig. 2, consists of cast-iron segments varying in height from 18 to 36 in. .according to the pressure to be resisted. The segments are flanged at top, bottom, and ends and $-in. pieces of pine are put between them as they are put in place, thus making tight joints both horizontally and vertically. To prevent breaking the metal lining by the pressure of air or gas behind it, the metal is per- forated; these holes are loosely plugged, so that any particular pressure corning on them will force out the plugs. At b is shown a method of walling a circular shaft with brick, the brick being laid on a cast-iron wedge curb s. Wood tubbing may be of two kinds: (1) planks 2 or 3 in. thick placed vertical- ly and having edges like barrel staves ; (2) thick blocks similarly beveled and placed vertically. At c is shown an example of plank tubbing. The planks have timber curves m placed inside them and spiked to them. The curves are kept apart by punch blocks n and are tied together and fastened to the shaft sills I by the stringers r. The sections of the shaft b and c are shown supported on a rock bench while the metal tubbing is being put in place below. When a shaft has been lined up to the rock bench, this is cut away and the metal tubbing joined to the other portion of the shaft lining by small metal sections, called closers. Ml " I I I I I -I JUJ= II I I I -I FIG. 2 The following formula is given by Mr. W. Galloway for calculating the proper thickness for. cast-iron tubbing, or for cement or brick lining: ivhd 2(r+wh) in which t = thickness of lining, in inches; d = internal diameter of shaft, in inches; h = head of water, in inches; w = weight of cubic inch of water = -=^ = .0361 lb.; l,7^o r = 33}% (one-third) of crushing load per square inch of material used. The crushing strength of the material used should be determined in each case by experiment, but the following may be used as a fair average value: SUPPORTING EXCAVATIONS 737 Pounds Per Square Inch Crushing strength of cast iron 80,000 Crushing strength of brick laid in lime mortar 1 ,000 Crushing strength of brick laid in cement and lime 1,500 Crushing strength of brick laid in best cement mortar 2,000 Crushing strength of concrete made from Portland cement and 1 mo. old 1,000 Crushing strength of concrete made from Rosendale cement and 1 mo. old 500 Crushing strength of concrete made from Portland cement and 1 yr. old 2,000 Crushing strength of concrete made from Rosendale cement and 1 yr. old 1,000 EXAMPLE. What should be the thickness of tubbing for a shaft 13 ft. in diameter at a depth of 800 ft.: (a) for cast iron? (b) for brick, assuming a mean crushing strength of 1,500 Ib. per sq. in.? (c) for concrete made from Portland cement and 1 mo. old? SOLUTION. (a) /< .0361X800X12X13X12 27,031 26,666 + 347 = 1 in 2 X fM L +(.0361X800X12) .0361X800X12X13X12 27,031 2X , -- STEEL AND CONCRETE SHAFT LININGS Steel Sets. The use of steel alone and not in connection with concrete lining is unusual in shaft timbering. An illustration, however, is afforded by the shaft at the Mt. Lookout colliery, of the Temple Iron Co., and illustrated gjrjf 'Plate at>'f every e'-o" 4 FIG. 1 in Fig. 1. The steel sets were used to reinforce the worn-out original wooden sets, which were left in place. The steel sets consisted of 12-in. channels set back to back, separated by anchor plates to catch in the wood of the original lining, and double 6-in. channels to take the place of the 10"X12" buntons 47 738 SUPPORTING EXCAVATIONS FIG. 2 originally separating the compartments. It would seem that instead of channels, H sec- tions should have been used as better adapted to resist compression than the channels, as well as being lighter and, hence, cheaper. Steel Buntons. Steel, in place of wood, is very commonly employed for buntons even in shafts that are not lined with con- crete. Some of the various forms are shown in Fig. 2, and of these the H section ap- pears the best and is the most generally used. Steel buntons are fireproof, but cost much more than wood; four times as much if a section as light as 35 Ib. per ft. is used. On the other hand, with proper care, they will last indefinitely. Concrete and Steel Shaft Linings. Practically all concrete-lined shafts are elliptic in section, the arch form being adopted as better able to withstand pressure than the rectangular. A full description of the concrete-lined shaft at the Filbert mine, of the H. C. Fnck Coke Co., Fayette County, Pa., is given on page 230. The rectangular, concrete-lined shaft of the Bunsen Coal Co., near Clinton, Ind., is shown in Fig. 3. The buntons are 6"X8" concrete beams reinforced with a 6-in. 8-lb. channel. Where the shafts pass through soft ground, the ends are also reinforced with the same size channels. 'The lin- ing is G in. thick through firm material and 12 in. through soft. The guides are 6" X 8" yellow pine bolted to the rein- forced-concretebuntons. The partitions in the air- shaft at this mine are 8 in. thick and of rein- forced concrete built with American Steel and Wire Co.'s No. 4 tri- angular-mesh reinforce- ment on 6"X8" bun- tons reinforced with channels as noted. In the elliptical shaft of the Tennessee Coal, Iron, and Rail- road Co., at Pratt mine No. 13, near Ensley, Ala., amassive, unrein- forced concrete lining is used with a minimum thickness of 15 in. through firm and 18 in. through soft material. The buntons are 6-in. steel H sections, weigh- ing 23.8 Ib. per ft., spaced 6 ft. apart. The guides are of the same material as the buntons and carry, bolted to them, cast-steel safety racks. FIG. 3 HOISTING 739 HOISTING Hoisting, or winding, engines may be driven by hand, horse, or mechanical power. The mechanical power may be derived from engines, or motors, driven by steam, electricity, gasoline, compressed air, water, etc. There are two general classes of hoists: single and double. In the former, there is but one cageway in the shaft and up this the cage and loaded car are hoisted by an engine. After the load is dumped at the surface, the cage and empty car descend through the same compartment, impelled by gravity, their speed being controlled by the brakes on the engine drum. In double hoists, there are two cages which travel in separate compartments, one ascending with the loaded car as the other descends with the empty car. Double hoists are the prevailing type, the use of single hoists being confined to prospecting shafts and to unimportant operations in the metal-mining districts. There is no essential difference between stationary engines used for hoisting and for haulage. The chief distinction lies in the direction of application of the power generated by the engine. In hoisting engines, the power is applied vertically to raise a weight through a shaft; in haulage engines, the power is applied in a horizontal or approximately horizontal direction to move a weight along a track. Frequently, the same mechanism after having served its purpose as a hoisting engine is used for haulage, and vice versa. The subject of hoisting ropes is discussed under the head of Wire Ropes. HAND- AND HORSE-POWER HOISTS Hand- and horse-power hoists are of relatively small capacity and are almost entirely used for prospecting, shaft sinking, or the like. The -windlass, operated by one or two men, is frequently used for sinking small shafts to depths of about 75 ft., where the loaded bucket weighs but a few hundred pounds. In form, it is similar to the hoisting device used in connection with water wells and consists of a wooden barrel, about 8 in. in diameter and 4 or 5 ft. long, provided with a 1 to li-in. iron axle. This axle is supported at either end in A-shaped wooden standards nailed or mortised to a heavy timber base placed over the shaft. The necessary crank and handle is attached to each end for applying the power. For hoisting heavier weights, single- or double-geared iron crab winches are used. In these, the power is transmitted to the drum or barrel by rack and pinion, so that one man can raise 1 T. or more, but at the expense of speed. These hoists are single and unbalanced, the bucket being hoisted by one or two men and descends by gravity; its speed is controlled by loosening or tightening the rope upon the drum. For greater depths and heavier loads, horse whims, or gins, are used. These consist essentially of a drum mounted on a shaft to which are attached one or more cross-sweeps to each of which a horse or mule is hitched. Usually the whim is placed a little distance from the shaft and is so arranged that the movement of the car is regulated by two hand levers, which are connected to the driving gear in such a way that the movement of the drum may be stopped or reversed independently of the movement of the horse. One lever is moved to hoist and the other to lower the load, and through their use overwinding is prevented in case the animal does not stop on the instant. In the better classes of whims, the drum is placed horizontally underground or below a platform to be out of the way of the horses, motion being imparted to it from a vertical shaft through beveled gearing. The vertical shaft is provided with, two, four, or six sweeps to each of which one or two horses may be hitched, so that as many as twelve animals may be used. With four horses, 90 T. have been hoisted GOO ft. in 10 hr.; and with eight mules GO T. have been hoisted 900 ft. in the same time. Some whims are provided with gears for hoisting heavy loads at slow speed and lighter loads at high speed. Such machines, at slow speed will hoist 2,400 Ib. 22 ft. per min.; and at fast speed, 950 Ib. 55 ft. per min. 740 HOISTING STEAM-POWER HOISTING ENGINES Hoisting engines are almost invariably of the duplex, or two-cylinder, type with cranks set at right angles to one another and therefore have no dead center; for which reason they can be quickly started from any position and run more smoothly than single-cylinder engines. Hoisting engines may be simple or compound, and tandem or cross-compound. The first is by far the most extensively used in the shallow shafts prevailing in the coal regions, where the shortness of the hoisting period and the frequent reversals of the engines are not conducive to the economical use of high- pressure steam expansively. In the metal-mining regions, where vertical lifts of 1,000 ft. are usual, of 2,500 ft. fairly common, and where several of from 4,000 to over 5,000 ft. exist, refinements in compounding, etc. are successfully used. Further, in metal-mining regions, the price of coal is such (from $4 to $10 and more per ton) that it is imperative to secure all the energy possible from each pound of fuel; while at coal mines and particularly at those where slack is used under the boilers the cost of power has not, until comparatively recent years, been thought worthy of consideration. A hoisting engine may be of the slide-valve, piston-valve, or Corliss-valve type and may be condensing or non-condensing. For a large hoisting engine, a piston-valve gives a much better distribution of steam in the steam chest than a slide-valve, but not so good as a Corliss valve. A hoisting engine, to run condensing, should have an independent air pump and condenser; for if the air pump is operated by the engine it will stop when the engine stops and the vacuum will be lost, rendering the low-pressure piston, in some cases, inadequate to pick up the load at the beginning of the next hoist. In a hoisting engine, the drum on which the hoisting rope coils takes the place of a flywheel, to a certain extent. The operation of hoisting is inter- mittent in character, and in some cases the engine is so connected that it will run only when operating the drum; in other cases it will run continuously, either empty or under some other load than the hoisting load, the work of hoisting being put on it, when needed, by means of a friction clutch connecting the engine with the drums. Where an engine runs continuously, its surplus power may be utilized for driving air compressors, fans, electric generators, and other machinery; and, by thus concentrating the power, a higher grade engine can be made available for hoisting purposes. Second-Motion, or Geared, Hoisting Engines. In a second-motion engine, power is transmitted from the engine shaft to the drum shaft through gearing. This engine is particularly adapted for portable hoists, such as are used in shaft sinking and similar temporary work, and for shallow mines, or mines where a small t9nnage is raised. It is cheaper in first cost and in installation than a first-motion hoisting engine, as a smaller engine does the same work, but it cannot hoist as rapidly; there is also less liability of overwinding. Geared engines are used ordinarily where a hoisting speed of 750 ft. per min. or less is satisfactory, while first-motion engines are used for greater speeds. To hoist the same load, a first-motion engine must be three to four times as large as a second-motion engine, while the hoisting speed and cost will also be three to four times as much. The relative number of teeth in the gears may be varied so that the piston speed may be made faster or slower or equal to that of the rope. The com- monly used ratios vary from 1 to 3 to 1 to 5; that is, if the small gear-wheel on the engine shaft has, say, 20 teeth, the large gear-wheel on the drum shaft will have GO to 100 teeth, depending on the ratio, and it will require from three to five revolutions of the engine to equal one of the drum. If the ratio is exact, the teeth on the small gear come in contact with the same teeth on the large gear during every revolution and cause excessive wear. To equalize the wear, the number of teeth in the large wheel is commonly one less or more than that demanded by the exact ratio. Thus, if the engine is geared 1 to 5, while 20 teeth on the small wheel require 100 on the large wheel, either 99 or 101 would be used. Hoists are occasionally built with metal teeth in the pinion and wooden teeth in the larger wheels. The larger wheels in such cases are cast with mortises, into which are driven maple cogs that are made secure by wedges. These wooden cogs, or teeth, wear well and are easily replaced when broken without seriously interrupting hoisting operations; they are almost noiseless. It a metal tooth breaks, the gear must be replaced, and hoisting must cease until this can be done. In cut gears, the teeth are finished by machine; this HOISTING 741 adds slightly to the cost of these gears, but they are more serviceable than rough, cast gears and make less noise. Geared engines may have single or double drums, the former being in general use at coal mines where the shafts are relatively shallow and the material is hoisted frorn one level. Single-drum engines are commonly used in balance, the drum being keyed directly to the shaft, one rope unwinding from the top of the drum as the other rope winds up beneath it. Double-drum engines may be used in balance, by leading the ropes as just indicated but on the separate drums; or they may be used independently, each drum hoisting as desired and both ropes leading on the drums alike, that is, both on top or both underneath. The wearing surfaces in hoisting engines, especially the main bearings, should be made large and the engines proportioned to stand severe work. In the case of two wide-faced drums on the shaft, it is sometimes necessary to have a center bearing, which should be adjustable in every direction and kept as nearly in line with the other bearings as possible. Owing to the difficulty of keeping three bearings in line, and the danger of the shaft breaking in case the bearings are not in line, it is well, where practicable, to omit the center bearing and make the shaft as-short as possible and ample in diameter. First-Motion, or Direct-Acting, Hoisting Engines. In first-motion hoists, a pair of engines (right- and left-handed) are used with their cranks on the ends of the same shaft as the drum, the cranks being set at angles of 90 with each other to prevent the engines stopping on a dead center. A direct-acting hoisting engine is used wherever the depth of the shaft or a large output demands a high speed of hoisting. In coal-mining practice, their use was formerly limited to the deepest shafts, but the large outputs required from modern mines have caused them to be introduced at comparatively shallow shafts. HOISTING ENGINES USING OTHER POWER THAN STEAM Compressed-Air Hoisting Engines. Where available, compressed air may be used in place of steam for power as there is no essential difference in the engines. Compressed air may be used exclusively or interchangeably with steam, and should be reheated before entering the engine cylinders. In the case of a compound engine, the reheater may be placed in the pipes leading to the high-pressure cylinder; or, still better, it may be placed before each cylinder; otherwise, the expansion will cause the moisture to freeze in the low-pressure cylinder and stop the engine. Where a hoisting engine is located on the surface and a boiler plant is necessary, steam is generally preferable to compressed air, as the loss in efficiency due to compressing the air is avoided. If, however, water-power is available, it is frequently cheaper to use compressed air instead of steam, particularly if compressed air is also used at the mine for coal cutters or rock drills; or if for any reason it is necessary to place the hoisting engine at a distance from the boiler plant, as there is much less loss of efficiency in carrying compressed air than in carrying steam. For underground hoists, compressed air has many advantages, particularly in gaseous coal mines. Further data on compressed air will be found under that heading and under the heading Haulage. Gasoline Hoisting Engines. Gasoline hoists are adapted for sinking prospecting shafts in mpuntainous districts where fuel is scarce and where an easily portable engine is desirable. They are not generally used for permanent hoists in mines of any great capacity. Their operation is essentially on the lines of gasoline haulage motors, which are described under the heading Haulage. The gasoline is injected into the engine cylinder in the form of a spray and is there mixed with air and ignited by means of an electric spark, producing an explosion that moves the piston. When starting the engine, the clutch is released and the engine is rotated by pulling over the flywheel until it has received the first impulse, which usually requires from one to two complete turns. After receiving the first exptosion, the_ engine continues to operate, drawing in a supply of gasoline and air and igniting it with an electric spark. When operating the hoisting drum, the engineer first speeds up the engine and then throws the clutch that controls the hoisting drum. Drums must be well equipped with a powerful brake in the use of either gasoline or electric hoists, to avoid accident due to the possible failure of the power. 742 HOISTING Hydraulic Hoisting Engines. Hoisting engines using the direct energy of falling water as a source of power, while not infrequently employed in metal- mining districts, are not known in the coal fields. Electric Hoisting Engines. Electric hoists differ but slightly in mechanical construction from those operated by steam. Owing to the high speed of the ordinary motor, electric hoists are commonly double geared. The reduction between the armature shaft and the intermediate shaft is ordinarily about 1 to 4; between the intermediate shaft and the drum gear it varies according to the size of the drum and the hoisting speed desired . Motors for heavy hoisting may be either of the alternating-current induc- tion type or of the direct-current type. Alternating-current induction motors are discussed under the subject of Electricity with further notes under Haulage. When large direct-current motors are used at a distance from the power station, the power is transmitted by alternating current to the point of its application and is there transformed to direct current, usually by means of motor-generators. The getting up of full speed (acceleration) and maximum load (coal and weight of entire rope) produce what is known as a peak, or high point, in the curve diagramming the power required from a hoisting engine; and the peak load is often double the average load upon the engines. In electric hoisting as the heating of the machines varies approximately as the square of the load DC Hoist Motor FIG. 1 it is important in order to reduce the size (and consequently the cost of the equipment) to make the load during the hoisting period as uniform as possible. The partial equalization of the load is accomplished through the use of some system of balanced hoisting, such as the Koepe describeci later. These systems, however, do not perfectly balance the load during all portions of the run, and various methods have been employed to produce what may be called an electric balance so that the input of electric energy may at all times be equal to the output of mechanical energy. In the Ilgner system, shown in diagram in Fig. 1, a motor-generator set is used for supplying power to the hoist motor, which is of the shunt-wound direct-current type. The operation of the hoist is controlled by varying the voltage of the generator, to which it is directly connected electrically. By reversing the excitation of the generator, the direction of rotation of the motor is also reversed. A flywheel is connected with the motor-generator set and arrangements are made to automatically vary the speed of the set so that during peak-load periods the speed of the set is decreased, and part of the energy in the flywheel is used to assist the motor in driving the generator. HOISTING 743 When the load drops below a certain value, the speed of the set is gradually increased and energy is again stored in the flywheel. By properly proportion- ing the flywheel, assuming that the cycle of operation remains constant, it is possible to keep the input to the hoisting plant within a few per cent, of the average load. An objection to the Ilgner system of hoisting is the expensive nature of the hoisting plant, the addition of a motor-generator and flywheel increasing the cost considerably. To overcome this feature and still provide for the equalization of the input, a system has been introduced by the British Westing- house Company which may be used under certain circumstances. This scheme is shown diagrammatically in Fig. 2. The hoist motor in this system may be either direct current or alternating current, depending on the source of supply. The diagram of connections shows the arrangement of the plant with an alter- nating-current source of supply. In parallel with the generators an equalizing outfit is arranged, which consists of the direct-current machine coupled to the flywheel, which is connected to the alternating-current system through a rotary converter. This equalizing equipment can be located anywhere that may be convenient, it not being necessary to have it near the hoist. The operation is as follows: When the hoist load exceeds the value for which the regulator is set, the field A J J A Automatic^ Regulator nierators n Rheostat FlG. 2 of the equalizing machine is automatically strengthened, so that the speed tends to drop and the machine is driven as a generator by the flywheel and delivers energy through the rotary converters to the alternating-current system. The rate at which the energy is delivered is dependent on the operation of the regulator. When the demand drops below the value for which the regulator is set, the field of the equalizing machine is automatically weakened; this machine then runs as a motor and absorbs energy from the alternating-current system through the rotary converter and speeding up the flywheel. In this way the demand on the alternating-current system is kept practically constant. When this system is used with a direct-current source of supply, the rotary converter is omitted and the equalizing machine is connected directly to the line. This arrangement, however, does not provide for controlling the hoist motor, as does the Ilgner system, but it has the advantage that the equalizing machine has only to deal with the loads in excess of the mean value for which the regulator is set, and the cost is considerably reduced compared with the former system. It also has the advantage that a failure of any part of the equalizing equipment does not interfere with the operation of the hoist motor. The application of this system is practically confined to cases where the rheo- static control of the hoist motors offers no difficulties and where equalization of input is all that is required. In the case of very large plants, however, the 744 HOISTING control question is of such importance that the Ilgner system is used almost exclusively. One important feature in connection with electric hoisting is the ease with which safety devices can be arranged to prevent overwinding or overloading. In connection with systems using either a motor-generator flywheel or the Ilgner system of control, automatic devices have been arranged so that the rate of acceleration is limited and the hoist is automatically retarded inde- pendent of the operator, and as these devices are used every time the hoist is operated they are necessarily kept in order. With such arrangements, over- winding or starting up the hoist in the wrong direction is absolutely impossible, and in view of these features the German mining authorities have allowed the rate at which men may be hoisted to be increased from 1,200 ft. per min., which is the maximum with steam-operated hoists with the best safety gears, to 2,000 ft. per min. with electric hoists, and the question has been under con- sideration for some time of increasing this limit to 3,000 ft. per min. BALANCED HOISTING In hoisting through a double-compartment shaft and from a single level, the weights of the ascending and descending cages and cars balance each other, leaving unbalanced the weight of the load and that of the rope. The weight of the load is uniform during the entire hoisting period, but that of the rope is not. The entire weight of the rope must be raised at the beginning of the hoist; at the middle of the hoist there is no rope weight to be considered, as the two ropes (those attached to the ascending and descending cages, respec- tively) are of the same length and, consequently, balance each other; and at the end of the hoist, the weight of the rope is acting in favor of the load. In fact, in extremely deep shafts, the weight of the rope attached to the de- scending empty cage, may even exceed the weight of the load on the other cage to such an extent as to tend to cause the engines to run away, necessitating the shutting off of the steam and the application of the brakes in order to prevent the loaded cage being carried into the head-sheaves. In order to provide for the time necessary to load and unload the cages at each end of the run, it is important to reach the full hoisting speed as soon as possible. Further, as the maximum load must be raised at the outset, the demand for power is much greater at the beginning of the hoist than at any other time. Therefore, in order to provide > the power for getting up speed under the maximum load (the two producing what is called a peak load), hoisting engines must be made much larger than if the speed- of hoisting and the load were uniform throughout the run. In hoisting from shallow shafts, it is not customary to attempt to balance the load (that is, to make it uniform throughout the hoisting period), the peak load being taken care of by pro- portioning the size of the steam cylinders and drums, and without any very serious increase in first cost or in operating expense. Where the shaft is deep, the loads large, and the hoisting speed is necessarily great in order to produce a large tonnage, some system of counterbalancing is employed to render more uniform the demand for power upon the hoisting engine. As an illustration of unbalanced hoisting, assume that a load of 4,000 Ib. of coal is to be hoisted in a double-compartment shaft 1,000 ft. deep by means of a l|-in. crucible-steel rope weighing 3 Ib. per ft. (3,000 Ib. in all) which winds upon a drum 7 ft. in diameter. It may be assumed, further, that the car and empty cage weigh 3,000 Ib. each, and that friction is equal to 10% of the load exclusive of that of the rope. The friction adds to the load to be hoisted and decreases that to be lowered. When the loaded cage is at the bottom of the shaft, the total weight to be hoisted is that of the coal, the empty car and the cage, a total of 10,000 Ib. To this must be added 10% for friction, or 1,000 Ib., and 3,000 Ib. for the weight of the rope, or a grand total of 14,000 Ib. As the drum has a radius of 3.5 ft., the total turning moment to be overcome by the engine is 14,000 X3.5 = 49,000 ft.-lb. But the engine is assisted by the weight of the empty car and cage, or 6,000 Ib. From this must be deducted 10%, or 600 Ib. for friction, leaving a net load of 5,400 Ib. assisting the engine, which is equivalent to a C9unterbalancing moment of 5,400X3.5 = 18,900 ft.-lb. Hence, at the beginning of the hoist the net load moment to be overcome by the engine is 49,000-18,900 = 30,100 ft.-lb. HOISTING 745 At the end of the hoist the weight on the loaded-cage side is lessened by the weight of the rope, and is 11,000 Ib. This is equal to a total load moment of 11.000X3.5 = 38,500 ft.-lb. On the empty side, the weight assisting the engine is increased by the weight of the rope, 3,000 Ib., and is 8,400 Ib. This is equal to a counterbalancing load moment of 8.400X3.5 = 29,400 ft.-lb. Hence at the end of the hoist the net load moment to be overcome by the engine is 38,500-29,400 = 9,100 ft.-lb. Since the load moment upon the engine varies from 30,100 ft.-lb. at the beginning of the run to 9,100 ft.-lb. at the end, in the assumed case the engines must exert more than three times as much power at one time as at another. Further, as the average load moment upon the engines is but 19,600 ft.-lb., and the maximum load moment is 30,100 ft.-lb., but about 65% of their average power is utilized. Tail-Rope Balancing. Counterbalancing the weight of the hoisting ropes may be accomplished by attaching to the bottom of one cage a rope of the same size and weight as the hoisting rope, passing it under a pulley or sheave wheel at the bottom of the shaft, and attaching the second end to the bottom of the other cage. As the length of the balance rope is twice that of either hoisting rope, the latter are exactly balanced. When this appliance is used, the weight to be hoisted is uniform throughout the run and is equal to that of the load and friction, because the cars and cages balance each other. Using the foregoing illustration, the net load moment at starting is 30,100 ft.-lb. From this must be deducted the load moment of the rope, which is 3,000X3.5 = 10,500 ft.-lb. Hence the net load moment, which is constant throughout the run, is 30,100-10,500=19,600 ft.-lb. Hence, when the weight of the hoisting ropes is counterbalanced, but about 65% of the power is required to hoist as when the ropes are not balanced. The use of the tail-rope gives its best results where hoisting is done from one level only, and in deep hoisting it is impracticable because of the extra weight which must be carried by the head-sheave axle and because of possible excessive swaying of the rope. Conical Drums. Conical drums are designed to make the work of the engine throughout the hoist as nearly uniform as possible. To accomplish this, when the cage is at the bottom of the shaft and the weight of the rope is added to that of the cage and its load, the rope winds on that part of the drum having the smallest diameter. As hoisting continues, the rope winds on a gradually increasing diameter of drum, and when the cage is at the top of the hoist and the load is only that due to the cage and the loaded car, the rope is winding on that part of the drum having the greatest diameter; in this way, the moment of the load at every point of the hoist remains approximately the same. The ratio of the larger radius R of a conical drum to the smaller radius r is found as follows: Let Wm = weight of material hoisted ; We = weight of cage and car; wr = weight of rope; R = large radius of drum; r = small radius of drum. The moment of cage, car, load, and rope at the bottom of the shaft is (wc+wt+wr)r. The moment of cage and car at the top of the shaft is w c R. The net moment at beginning of hoist is (wc-\-Wm + Wr)r WcR. When the loaded cage has arrived at the top and the other cage has reached the bottom, the moment of cage, car, and load at the top is (w c -\-wm)R and the moment of cage, car, and rope at the bottom is (w c -\- w r )r. The net moment at end of hoist is (w c +wm)R (w c +Wr\r. Finally, placing the moment at beginning of hoist equal to that at end of hoist, and finding the value of the ratio of the two diameters which is equal to that of the two radii, ~ 2-U'c EXAMPLE. Using the foregoing illustration, d = 7 ft.; w? = 4,000 Ib.; w c = 3,000+3,000 = 6,000 Ib.; wr = 3,000 Ib.; it is required to find the larger diameter of a conical drum for balanced hoisting. SOLUTION. Substituting in the foregoing formula, 9 ft . 746 HOISTING From the equations representing the net load moment at the beginning of hoisting, the net load moment upon the engines is (6,000+4,000+3,000) X 3.5 -6,000X4.8125 = 16,625 ft.-lb., which load moment is constant throughout the hoist as when counterbalancing with the tail-rope is used, but with no extra strain upon the head-sheave axle. The use of the conical drum permits of the practical equalization of the load on the engine during the entire hoisting period, and requires less power in starting under load. The disadvantages of the conical drum are as follows: To maintain a certain average speed of hoisting, the speed toward the end of the hoist is of necessity higher than the average and comes at a time when a slowing up should be taking place, so that more care must be exercised when making the landing. To prevent the rope from being drawn out of the grooves, the latter must be made deep and with a large pitch, thereby increasing the width of the face or length of the drum. In making a landing, when the rope is on the conical face, the rope must be kept taut, as any slackness will permit the rope to leave the groove, with the result that all the rope will pile up in the bottom grooves of the drum allowing the cage to drop into the mine, unless it is resting on the chairs. If there are several levels to be hoisted from, the equalizing of the load on the engines can only be realized for one level; for all other levels this advantage will be lost. For large depths, conical drums become very long and require correspondingly long leads from head-frame to drum. To hold the same amount of rope, conical drums are heavier than cylindrical ones, and as a result, the power required in starting the load is somewhat i n c r e a se d owing to the greater inertia of the rotating parts. Some of these disad- vantages have been overcome by making a combination of cone and cylindrical drums. The drums are so des- ignated that the land- ing takes place only when the rope is on the cylindrical portion of the drum. For deep hoisting, the greater diameter of the drum and its length must be inconveniently large if the load is equalized. The length and diameter" can be reduced by making one-half of the drum cylin- drical and by having the rope from each end wind on the same cylindrical portion of the drum. In all cases however, these modifications are made at the expense of the equalization of the load on the engines, and it is not pos- sible to obtain the latter without including some serious disadvantage. There are certain objections to both cylindrical and conical drums: their great size and weight, for large hoists, make them very expensive; their width necessitates placing the engines far apart, which adds to the cost of the engines, foundations, and buildings; the great weight of the drums is also objectionable, because it forms a large part of the mass to be put in motion and brought to rest at each hoist. Flat Ropes and Reels. To overcome the objections to conical and cylin- drical drums, _ flat ropes wound on reels, Fig. 1, may be used. In this case the hub a is increased in diameter, above what 'is necessary for strength, to such a size as is suitable to wind the rope on. It is then cored out from the inside, so as not to contain too great a mass of metal. The arms b of the reel extend radially from the hub to confine the rope laterally when it is all wound on the drum. These arms are connected at their outer ends by a continuous flange c, which is flared out, as shown at d, so as to take in the rope easily, if it is deflected at all sidewise. f In the larger-sized reels, the arms are bolted to the hub, and often the outer rim connecting the arms is omitted. Hardwood lining was formerly used on FIG. 1 HOISTING 747 the arms under the impression that the wear on the rope would be less than with bare iron arms, but sand and grit become embedded in the wood and grind the rope. Polished iron arms with rounded corners and lubricated with oil or tar are best. The end of the rope is fastened in a pocket e provided for it in the hub. The rope winds on itself so that the diameter of the reel increases as the hoist is made and as the load due to the weight of the rope decreases. This serves to equalize the load due to the rope in the same manner as the conical drum. Two reels are generally put on the same shaft, and while one is hoist- ing from one compartment of the shaft the other is lowering into another compartment. The periphery of the hub where the rope winds should not be round but of gradually increasing radius, for if a flat rope is wrapped about a round hub the rope will have to abruptly mount itself at the end of the first revolution and so on for every revolution. The radius of the hub should increase at such a rate as to raise the rope an amount equal to its thickness in the first wrap, so that it will wind on itself without jar at the point of attachment, as well as on succeeding wraps. In America, it is customary to wind on reels of small diameter, that is, starting at 3 or 5 ft. and increasing to 8 or 12 ft.; but several large plants have been built with reels starting at 8 ft. and increasing to 19 ft. In England, reels have been made starting at 16 ft. and increasing to 20 or 22 ft. Such large reels are easier on the rope but require large engines, as hoisting in balance is used to only a slight extent. The large reel is easy on the rope, both from the fact that it bends the rope but little and also gives less pressure on the bottom wraps, as each wrap adds to the pressure. These reels are driven by means of plain jaw or friction clutches. The wear of a flat rope is excessive and the rope itself costs more than a round rope of the same strength, does not last as long, and requires more care and attention. When calculating the dimensions of a reel for flat rope, the determination of the size of the rope and of the large and small diameters of the reel must proceed together. The smaller diameter d is that of the hub of the reel, and the larger diameter D is that of the last coil of rope after the reel is full. The large diameter D determines the length of the arms, b, Fig. 1. EXAMPLE. Using a factor of safety of 9, what size of flat rope will be required to hoist 5,000 Ib. of material in a skip weighing 3,000 Ib. through a two-compartment shaft 2,000 ft. deep; and what will be the dimensions of the reel? SOLUTION. The load to be hoisted, allowing 10% for friction, is 8,800 Ib. Assuming a 6"X*" rope with a breaking strength of 150,000 Ib., this will weigh 5.1 Ib. per ft., or 10.200 Ib. for 2,000 ft. The total load will be 8,800 + 10,200=19,000 Ib. The factor of safety will be 150,000-7-19,000 = 7.8, which is too low under the assumed conditions. The breaking strength of an 8"X 3" rope is 200,000 Ib. This weighs 6.9 Ib. per ft., or 13,800 Ib. for the entire rope. With this larger rope, the total load will be 8,800+13,800 = 22,600 Ib., and the factor of safety will be 200,000 -T- 22,600 = 8.8, which is close enough for all practical purposes. Using the formula given under the heading Conical Drums, n . V 2X (3.000 + 13.800) +5.000 D = dX 2X3.000+5,000 = 3 ' 5d that is, the diameter when the last coil is wound on the reel must be 3.5 times that of the hub. The area of the hub about which the rope is to coil is }W 2 , and the area included in the outer coil of rope is iir> 2 ; hence, the area of the annular space occupied by the rope is l*>2-i7rd2=i7r(Z)2-d2) Such values for D and d must be chosen that the equation of moments, D = 3.5d, is satisfied, while the area of the annular space, iir(D 2 d 2 ), must correspond to the space occupied by the given rope when coiled. In the assumed case 2 ooo X 12 2,000 ft. of rope \ in. thick requires ^^^ 12 ' 000 sq- in> m which to be coiled. To satisfy the equation of moments, D must equal 3.5d; hence, to satisfy both these conditions iir[(3.5rf) 2 -d 2 ] = 12,000; whence d = 37 in., or 3 ft. 1 in.; and Z? = 37X3.5 = 129.5 in., or 10 ft. 9i in. The dimensions of the reel will then be: diameter of hub 3 ft. 1 in.; width between flanges, 8| in., allowing i in. on each side of the rope for clearance; diameter of the flanges where they flare, 10 ft. 9 j in. 748 HOISTING Koepe System. In its lightest form, a drum requires a large amount of power to set it in motion, which power is absorbed by the brake and lost when it is brought to rest again. Furthermore, with deep shafts requiring long drums, the fleet, or angle that the rope makes with the head-sheave due to its traveling from one end of the drum to the other, is not only a disadvantage and possible cause of accident, but it is a source of wear. To overcome these objections and also the great cost of large cylindrical or conical drums, the Koepe system of hoisting, shown in Fig. 2, was devised by Mr. Frederick Koepe. A single-grooved driving sheave a is used in place of a drum. The winding rope b passes from one cage A up over a head-sheave, thence around the sheave a and back over another head-sheave, and down to a second cage B; it encircles a little over half the periphery of the driving sheave and is driven by the friction between the sheave and rope. A balance rope c beneath the cages and passing around the sheave d gives an endless-rope arrangement with the cages fixed at the proper points. The driving sheave is stronger than an ordinary carrying sheave, as it has to do the driving, and is usually lined with hardwood, which is grooved to receive the winding rope, the depth of the groove being gen- erally equal to twice the diameter of the rope. Instead of being placed parallel, the head-sheaves are placed at an angle with each other, each pointing to the groove in the driv- ing sheave, thus reduc- ing the side friction of the rope on the sheaves. The system has been in successful oper- ation since 1877, and experiments made on it have determined that, with a rope passing only one-half turn around the drum sheave, the coefficient of adhesion with clean ropes is about .3. If the ropes are oiled, the adhesion be- comes less, and some- times slippage occurs, producing not only wear of the driving-sheave lining but giving an in- correct reading of the hoist indicator and thus possibly producing overwinding, unless the FIG. 2 position of the cage is indicated by marks on the rope, or unless the engineer can see the cage. At the end of the hoist, if the upper cage is allowed to rest on the keep, its weight and the weight of the tail-rope are taken from the hoisting rope, and there is then not enough pull on the hoisting rope to produce sufficient friction with the drum sheave to start the next hoist. To prevent this trouble, the keeps are dispensed with, or the rope is made continuous and independent of the cage. To do this, crossheads are placed above and below each cage and connected by ropes or chains outside of the cages. The bridle chains are then hung from the top crosshead, and when the cage rests on the keeps, the weight of the winding and tail-ropes remains on the driving sheaves. With this system, only one driving sheave is necessary for the operation of two compartments, and it is light, inexpensive to build, and very narrow, admitting of a short sheave shaft and small foundations. This system permits a perfect balance of rope and cage, so that the work to be done by the engine is uniform, except for the acceleration, and consists only in lifting the material HOISTING 749 and overcoming the friction. There is no fleeting of the rope between the driving sheaves and the head-sheaves. The system has the following disadvantages, which prevent its being used to any considerable extent: Liability to slippage of the rope on the drum; if the rope breaks, both cages may fall to the bottom; hoisting from different levels cannot be well done, for, since the cages are at fixed distances from each other, the length of the rope is such that when one cage A is at the top, the other cage B is at the bottom. If hoisting is to be done from the bottom, this is satisfactory, but if hoisting is to be done from some upper level, cage B, which is at the bottom, must be hoisted to that level to be loaded before it can go to the top. Then, when cage B goes to the top with its load, cage A must go to the bottom, wait there while cage B is being unloaded, and then be hoisted to the upper level to receive its load. For each trip, therefore, the time required for a cage to go from the bottom to the upper level and be loaded is lost; and two movements of the engines are necessary for a hoist instead of one. Whiting System. In the Whiting system, two rope wheels placed tandem are used in place of cylindrical or conical drums. As shown in Fig. 3, for a two-compartment shaft the rope passes from one cage a up over a head-sheave c, QIJ FIG. 3 down under a guide sheave d, and is then wound three times about the rope wheels e and /, to secure a good hold, then around a fleet sheave g, and back under another guide sheave h, up over another head-sheave *", and down to the other cage b. When the system is to be used for a single-com- partment shaft, one end of the rope carries^ the cage and the other end carries a balance weight, which is run up and down in a corner of the shaft. A balance rope below the cages, as shown, is gener- ally used, though it is not as ^essential to the work- ing of the system, as it is in the Koepe system. When sinking a shaft, a balance rope cannot be used as it interferes with the work at the bottom of the shaft. The drums or wheels e and / are light, inexpensive, and narrow, thus per- mitting short sheave shafts and small foundations. They are lined with hardwood blocks, each lining having three rope grooves turned in it. The main wheel e is driven by a hoisting engine, which may be either first- or second- motion. The following wheel / is coupled to the main wheel by a pair of parallel rods, one on each side, like the drivers of a locomotive. As the rope wraps about the wheels e and / three times, there are six semi-circumferences of driving contact with the rope, as compared with the one semi-circumference in the Koepe system, and there is no slipping of the rope on the wheels. The following wheel / is best tilted or inclined from the vertical an amount equal, in the diameter of the wheels, to the pitch of the rope on the wheel, so that the rope may not run out of its groove and may run straight from one wheel to the other without any chafing between the ropes and the sides of the grooves. The capacity of the wheels e and / is unlimited, while grooved cylindrical drums, conical drums, and reels will hold only the fixed length of rope for which they are designed. As shown by the dotted lines, the fleet sheave g is arranged to travel back- wards and forwards, in order to change the working length of the rope from time to time to provide for an increased depth of shaft, and for changes in the length of rope due to stretching and when the ends are cut off to resocket the 750 HOISTING rope. The fleet sheave g is moved a distance equal to one-half the change in the length of rope. Hoisting from intermediate levels can be readily done with the Whiting system; for instance, if the cage a is at the top and cage b at the bottom, and hoisting is to be done from some upper level, it is only necessary to run the fleet sheave g out, and thus shorten the working length of the rope until cage b comes up to the upper level. It can then be loaded and go to the top. While cage b goes to the top, cage a descends to the same level, where it can be loaded while cage b is being unloaded, and can then go directly to the top without any lost time, as is the case in the Koepe system. The system permits a perfect balance of rope and cage, so that the work to be done by the engines is uniform, except for the acceleration, and consists only in lifting the material and overcoming the friction. There is no fleeting of the rope, so the rope wheels can be placed as close to the shaft as may be desired. This system was tried as early as 1862 in Eastern Pennsylvania, but it was not used extensively because hoisting from great depths was not necessary, since, for depths of less than 1,000 ft., cylindrical and conical drums are quite satisfactory. Two of the Whiting hoists in the Lake Superior copper region are among the largest hoisting plants in the world. Each of these consists of a pair of triple-expansion, vertical, inverted-beam engines, driving direct a pair of 19-ft. drums. The high-pressure cylinders are 20 in. in diameter, the intermediate cylinders 32 in., and the low-pressure cylinders 50 in., and all six of them have a 72-in. stroke. The rope used is a 2i-in. plow-steel rope and hoists 10 T. of material at a trip, in one case from a depth of 4,980 ft. Modified Whiting System. A modification of the Whiting system is sometimes used in which a large drum keyed to the crank-shaft replaces the small tandem drums, and even the slight probability of the rope slipping in the Whiting system is thus obviated. One rope is fastened to one end of the drum, and the other rope to the other end in such a way that while one is wind- ing on the other will be winding off the drum. One rope passes directly to the head-sheave while the other passes first around a fleet sheave, similar to that used for the Whiting system, but preferably placed hori- zontal, and thence to the head-sheave. This system possesses the same advantages as the Whiting system except that the depth of hoist is limited by the size of the drum, and that there is a fleet of the rope. Up to the limiting depth, as determined by the size of the drum, this system can be used with equal economy for any depth. This hoist, as well as the Whiting, is therefore especially suitable for a place where one F , mining company operates several mines, for it enables the company to select one size for all their permanent work, with all the advantages that come from duplicate machinery. Despritz System. The general arrangement of the Despritz system is shown in Fig. 4. A drum with a radius T is keyed to the same shaft as the rope drum with a radius jR, and carries a small rope to which is attached a chain whose length 2V is one-half of the distance between landings H . The small rope is so wound on to its drum that at the commencement of the hoist the chain is suspended at full length in a small compartment specially provided. Immediately the hoisting commences, the small rope starts to unreel, piling up the chain at the bottom of its compartment until the_ cages reach their point of passing midway of the shaft, at which instant the hoisting- rope loads balance, the piling up of the entire chain length is complete, and its load moment on the main shaft is zero. At this instant, also, the small rope, carrying the chain, has all unreeled from its drum and its point of _ fastening is about to pass around underneath and take the rope into the position shown by the dotted line. Hence, as soon as the cages have passed each other the chain rope begins to reel up again, extending the chain upwards until, at the termination of the hoist, it again hangs at full length, giving a load moment of opposite sign to that which it had at starting of the hoist. That is, during the first half of the hoisting period the load moment of the chain on the drum shaft is plus, while during the second half of the period it is minus. If W= weight of hoisting rope per foot; w = weight of chain per foot; HOISTING 751 l? = radius of rope drum, in feet; T = radius of chain drum, in feet; Monopol System. The system outlined in Fig. 5 is known as the Monopol. An auxiliary drum of diameter equal to the winding drums, is keyed to the main shaft and is of sufficient width to carry two relatively small ropes, one of which is un- derwound and the other overwound. These ropes support a length of heavier balancing rope in the position shown; this balancing rope is usually a length of old hoist- ing rope of the size used in the hoisting oper- ations and which has been discarded on account of wear. A glance at the diagram makes it evident that if this balancing rope is adjusted at the outset, so that each of its ends is in position opposite one of the cages, as shown, they will so remain whatever the position the cages take during a hoisting period, and the load moment on the drum shaft, so far as the hoisting ropes are concerned, will be equalized throughout. As in the former case, the weight of the small rope can be neglected. In practice either of the foregoing systems requires that a small compartment be provided for the accommodation of the balancing device. This is usually partitioned off from one end of i FIG. 5 the pump compartment of the main shaft at a nominal expense. As for the rest of the arrangements, almost any mechanic at the mines will find little trouble in providing whatever may be required for the installation. CALCULATIONS FOR FIRST-MOTION HOISTING ENGINES General Considerations. Owing to the fact that many of the resistances that have to be overcome can only be estimated approximately, the determi- nation of the horsepower required to hoist, as well as the dimensions of the engines required for that purpose, cannot be made exactly. The usual pro- cedure is to calculate an average or minimum horsepower by means of some simple formula and then to add to this an amount that experience has indicated to be necessary to provide for uncertainties both in resistances to be overcome and in the future demands for power. The horsepower having been obtained, the actual design of the engines should be left to a skilled mechanical engineer; in fact, the entire matter, even including the calculation of the horsepower, is more properly the work of the engine builder than the mine superintendent. The methods involved in the solution of hoisting-engine problems are best explained by the working out of the following example. EXAMPLE. What should be the horsepower and dimensions of a first- motion engine to hoist 1,500 T. of coal per da. of 8 hr. from a shaft 1,000 ft. between landings under the following conditions: One-half hour is allowed for delays of various kinds, 7 sec. for caging each trip, and 5 sec. each for acceleration and retardation; the car holds 5,000 lb. of coal and weighs 2,500 lb.; the cages weigh 4,000 lb. each; the drum is cylindrical, 8 ft. in diameter and 8 ft. wide; the head-sheaves are 8 ft. in diameter; the mean effective pressure of the steam in the cylinder is 100 lb. per sq. in., the plant. has an efficiency of .85% ; and the resistance of friction is taken to be the same as that required to move a weight equal to 5% of the total load? SOLUTION. 1. Hoisting Period. The operation of hoisting through a shaft may be divided into three periods. First, a period of acceleration, during which the load, rope drum, sheaves, moving parts of the engine, etc., are brought from rest to full speed. Second, a full- or constant-speed period during which the load is hoisted at the uniform velocity attained at the end of the period of acceleration. Third, a period of retardation, during which the load and moving parts are brought from full speed to rest. 752 HOISTING In practice, the time required for acceleration is variously estimated as being equal to one-seventh of the net time of hoisting, as from 3 to 7 sec. depending on the depth of the shaft and speed of hoisting, as the time required for the drum to make, say, three revolutions, as the time required to hoist the cage 50 or 150 ft. starting from rest, etc. The period of retardation is usually taken to be equal in time to that of acceleration, although it may be a little shorter. The full-speed period is the longest of the three, and consumes about three-fourths of the net time of hoisting. Because, in addition to raising the load, it as well as the drum, sheaves, and moving parts of the machinery must be accelerated or brought up to full speed from rest, the power required to hoist is very much greater during the period of acceleration than at any later time; and hoisting engines should be designed with this fact in view. 2. Net Time of Hoisting. The gross time actually devoted to hoisting is 8- = 7.5hr. The weight of coal hoisted per hour = 1, 500 -J- 7.5 = 200 T. As 5,000 Ib. = 2.5 T., the number of hoists per hour is 200^-2.5 = 80. As there are 3,600 sec. in 1 hr., the gross time of hoisting per trip is 3,600-7-80 = 45 sec. As 7 sec. is allowed for caging, the net time of hoisting is 45 7 = 38 sec. 3. Speed of Hoisting. Assuming that the acceleration, that is, the increase in velocity of the cage, is uniform, the speed attained at the end of the period of acceleration may be found from the formula, H 1,000 . . , in which = full speed of hoisting, in feet per second; tf = distance between landings, in feet = 1,000; / = net time of hoisting, in seconds = 38; / = time of acceleration, in seconds = 5. As the cage starts from rest and attains a velocity of 30.3 ft. per sec. at the end of 5 sec., the space traversed during acceleration is -X/ = 75.75 ft., because the average velocity is one-half the final. > The acceleration, a is found from the formula a = v-r-t = 30.3-7-5 = 6.06 ft. per sec. per sec. The space passed over during acceleration is not the same for each of the 5 sec. In the first second, the cage is raised a distance of but $a, or 3.03 ft.; during the second second, it is raised ia + o = 9.09 ft.; and during each succeeding second it is raised a distance a = 6.06 ft. more. The distances passed over in the single seconds making up the period of acceleration, are, respectively, 3.03, 9.09, 15.15, 21.21, and 27.27 ft., the sum of which is 75.75 ft. as determined before. The velocity attained at the end of any particular second is found from the formula v = aL Thus, at the end of the fourth second, the velocity of the cage is 6.06X4 = 24.24 ft. per sec.; that is, if the accelerating force ceased to act at the end of the fourth second, the cage would enter the fifth second with sufficient velocity to carry it 24.24 ft. But during the fifth second, the acceler- ative force still acts, and adds $a or 3.03 ft. to the distance traveled. Similarly, at the end of the fifth second, the cage, after traveling 27.27 ft. begins the sixth second with a velocity sufficient to carry it 27.27 -fa = 30.3 ft. during that second without further acceleration. 4. Revolutions of Drum per Minute. If D is the diameter of the rope drum, in feet, the number of revolutions per minute made by it during the full- speed period may be found from the formula, 30.3X60 1,818 . rev. per .i.-..vm say, 72.5 The total number of revolutions made by the drum during acceleration or retardation is 75.75-5-25.13 = 3, very nearly. The number of revolutions, or fractions of a revolution, made by the drum during the individual seconds of the acceleration period is found by dividing the distance passed over in any second by the circumference of the drum. In the problem, the approximate number of revolutions in each of the 5 sec. will be, respectively, |, $, f, I, 1&. 5. Friction in Hoisting. In well-designed and well-built first-motion hoisting engines, the resistance due to friction should not exceed that due to raising a weight equal to 5% of the total load including the weight of the ropes, but in second-motion or geared hoists this resistance may amount to 7.5 to 10%. The method of allowing for the effects of friction varies. By some, the friction is added to the load and treated as part of it; by others, the area of the steam cylinders is calculated on the basis of there being no friction and from HOISTING 753 10 to 15% added to this area as an allowance for friction, Probably the first method is the more generally used. In the problem, the total load to be moved is equal to the weight of the (coal+2 cages+2 cars+2 ropes) = (5,000+8,000+5,000+4,000) =22.000 Ib. At 5%, the resistance of friction is equivalent to raising a weight of 1,100 Ib. 6. Size of Hoisting Rope. The load on the rope is a maximum during the first period of hoisting because, in addition to raising the load and overcoming friction, there is a further resistance due to acceleration. Assuming that the rope weighs 2 Ib. per ft., when the cage is at rest just clear of the bottom, the load on the rope is equal to the weight of the (coal + cage + car + rope) = (5,000+4,000+2,500+2,000 = 13,500 Ib.) As soon as motion begins, the frictional resistance must be added, and the total load upon the rope is 13.500X. 05+ 13,500 = 14,175 Ib. If the acceleration of gravity g is taken as 32.2 ft. per sec. per sec., the stress P on the hoisting rope during acceleration due fo raising the weight W (load and friction) is p=TF+ Xa = 14,175+^|-X6.06== 14,175+2,667 = 16,842 Ib. The factor of safety commonly used in American practice in calculating the strength of hoisting ropes is 5; hence, to sustain a load of 16,842 Ib., the ultimate strength of the rope must be 84,210 Ib. The manufacturers' tables show that the ultimate strength (breaking strength) of a li-in. extra cast-steel rope weighing 2 Ib. per ft. is 86,000 Ib.; hence, it would be selected. In choosing a rope of this size, no allowance is made for the strain due to bending around the drum and sheaves, .which, if the same as the load on the rope, is 13,500 Ib. The total strain on the rope during acceleration is, then, 16,842 + 13,500 = 30,342 Ib., and the true factor of safety is 86,000 -=-30,342 = 2.83. Although this seems a small margin of strength for live loads, Amer- ican practice seems to warrant it. 7. Size of Drum. The manufacturers' tables indicate a minimum diameter of 5 ft. for the drum and sheaves to be used with a l|-in. rope. While a drum of this size might be used on contractors' hoists, a mine hoisting engine would have drums 8 ft. or more in diameter. The greater the diameter of the drum, the less will be its width for the same depth of hoist, the shorter will be the drum shaft, and the less the strain upon it. Also, the greater the diameter of the drum, the fewer will be the revolutions necessary to move the cage a given distance and the less will be the piston speed of the engine. Further, large drums reduce the bending strain on the rope and thus conduce to a longer life. On the other hand, during acceleration, the power required to overcome the inertia of the drum increases very rapidly with the increase in its diameter. 8. Ordinary Method of Calculating Power Required to Hoist. The usual method of calculating the horsepower required to hoist is to multiply the unbalanced load, in pounds, by the speed of hoisting, in feet per second, and divide the product by 550. The unbalanced load is, in any case, taken as the weight of coal and one rope, or, in the problem, as 7,000 Ib. To the unbalanced load is added the friction, which is variously estimated as 5 or 10% of the total weight being moved. Assuming the former figure, the resistance due to fric- tion is 22.000X. 05= 1,100 Ib., making the total load 8,100 Ib. The speed of hoisting should be taken at 30.3 ft. per sec. (1,818 ft. per min.), which allows for the time lost in acceleration and retardation. With these data, the horse- power is (8, 100X30.3) -T- 550 = 446.2. Sometimes in calculating the speed of hoisting, the depth of the shaft is divided by the total time of hoisting, which gives a speed of 1,000 -=-38 = 26.3 ft. per sec. With this incorrect speed, the horsepower obtained is too low and is (8,100X26.3)^550 = 387.3. The horsepower, as thus obtained, is often divided by a factor representing the assumed efficiency of the plant, and sometimes is further increased by an arbitrary amount as an allowance for so-called contingencies. As will be shown in paragraph 12, the horsepower determined by this method, no allow- ance having been made for acceleration, is about one-half that really required to hoist. 9. Piston Speed and Length of Stroke. The piston speed of hoisting engines varies from 300 to 500 ft. per min., a commonly accepted value being 500 ft. Because the engine makes two strokes for each revolution of the drum, if the piston speed is called S, the length of stroke I may be found from 48 754 HOISTING In the foregoing, S is taken as 500 ft. per min., and the revolutions per minute as determined in paragraph 4. 10. Dimensions of Engine to Produce a Given Horsepower. After the power necessary to hoist and the piston speed have been determined, the total area of cylinder necessary to yield the calculated horsepower at the mean effec- Because there are two cylinders, each should have an area of 294. 492 -f- 2 = 147.246 sq. in. The diameter d of each cylinder will be d=> \/ z^- if /oO4 = 13.7, say, 14 in. As the length of stroke is 42 in., the use of a 14"X 42" engine is indicated. By this method of calculation, no allowance is made for the power necessary to accelerate the load and machinery, which frequently amounts to as much as that required to raise the load. It is usually assumed that if one cylinder will develop sufficient power to start the load, the power from two cylinders will be great enough to accelerate it. This will commonly prove to be the case, even if no allowance is made for the efficiency of the plant; although, to provide for contingencies, it is advisable to make such an allowance. Thus, if a single cylinder must be of a size sufficient to raise the entire load, it must have an area of 294.492 or of 294.492-i- .85 = 346.46 sq. in., depending on whether the plant is assumed to have an efficiency of 100% or of 85%. In the first case, d = 19.4, say, 20 in., and in the second case d = 21 in. From this, the dimensions of the engine will be 20 in.X42 in. or 21 in.X42 in., depending on the efficiency assumed for the plant. These dimensions are very nearly those obtained by the use of more accurate methods. 11. Resistance and Force in Hoisting. The resistance that must be overcome in hoisting arises in part from raising the load and overcoming friction, and in part from accelerating the load and machinery, particularly the drum and sheaves . The friction is constant throughout the run and may be considered as a portion of the load, or it may be included in an allowance made to cover the various uncertainties entering into all calculations of this nature. If con- sidered as a portion of the load, it may be estimated as 22.000X. 05= 1,100 Ib. The unbalanced load is the weight of the coal and the hoisting rope. The weight of the coal is constant throughout the run, but that of the rope decreases as the loaded cage ascends. When the cages pass in the shaft, the ropes attached to them are of equal length and their weights balance. Beyond the passing point, the length and weight of the rope attached to the empty cage becomes greater than that attached to the loaded cage and acts in favor of the engine. Hence, because the weights of the rope wound off and wound on the drum are equal, the unbalanced load at any instant is less than the original load by twice the weight of the rope wound on the drum. For convenience in calculation, the friction may be considered as part of the unbalanced load. At the beginning of hoisting, the unbalanced load including friction, is 5,000 +2,000+1,100 = 8,100 Ib. At the end of the acceleration period when 75.75 ft. of rope, weighing 2 Ib. per ft., has been wound upon and unwound from the drum, the original load is reduced by 2X2X75.75 = 303 Ib., and is 7,797 Ib. At the end of the full-speed period, 924.25 ft. of rope will have been wound on the drum, and the load will be reduced by 2X2X924.25 = 3,697 Ib., and will be 4,403 Ib. At the end of the period of retardation when the cage comes to rest at the landing, all the rope will have been wound on the drum, and the original load will be reduced by 2X2X1,000 = 4,000 Ib., and will be 4,100 Ib. These loads, all having a positive sign, are entered in the first column of the following table. The force, in pounds, required to accelerate the load is X a, in which W is the total weight, or 22,000 Ib., placed in motion; a is the linear acceleration 22 000 or 6.06 ft. per sec. per sec.; and g is 32.2. The acceleration is then - ' O.4.4 X 6.06 = 4,140 Ib. The retardation is equal to the acceleration, but has a nega- tive sign ; this force is entered in the second column of the table with its proper sign. The acceleration ceases as soon as the cage is moving at full speed. The drum may be taken to weigh 25,760 Ib., and the force required to accelerate it is 2 ~^X 6.06 = 4,848 Ib. HOISTING 755 The sheaves may be taken to weigh 805 Ib. each, and the force required to OQC accelerate them is 2X^^X6.06 = 303 Ib. o2* The total force required to accelerate the drum and sheaves is, thence, 4,848 + 303 = 5,151 Ib., and is the same in amount but negative in sign during retardation. The algebraic sum of all the forces necessary to hoist and acceler- ate are given in the fourth column of the table. A negative force indicates that the resistance opposing it is acting to turn the drum and raise the load; hence, the brakes must be applied to prevent the engine running away. FORCES AND MOMENTS IN HOISTING Period Raising Load and Friction . Accelerating Total Force or Resistance Total Moment Load Drum and Sheaves Beginning acceleration . . End acceleration + 8,100 7,797 7,797 4,403 4,403 4,100 +4,140 4,140 -4,140 4,140 +5,151 5,151 -5,151 5,151 + 17,391 17,088 7,797 4,403 - 4,888 5,191 +69,564 68,352 31,188 17,612 -19,552 20,764 Beginning full speed End full speed Beginning retardation. . . End retardation. . 12. Load Moments in Hoisting. The calculation of the area of the steam cylinder of a hoisting engine is based on the principle that the force resisting motion (or the resistance) multiplied by its lever arm, or'the distance through which it acts, must equal the force producing motion multiplied by its lever arm; the forces being expressed in pounds and the lever arms (or distances) in feet. The forces resisting motion at any instant are entered in the fourth column of the table. Each has the same lever arm, which is the radius R of the drum, or 4 ft. When the forces are multiplied by this lever arm, they give the total moments, or load moments, in foot-pounds, which are given in the fifth column. If the weights of the drum and sheaves are not known, the moments of the force required to accelerate them may be calculated by formulas suggested by Mr. Wilfred Sykes in the Transactions of the American Institute of Electrical Engineers. The formula for the drum is Id = 100 R*X width, and for sheaves Is = 25R 2 . The inertia Id or Is, when multiplied by the angular acceleration A a of the drum and sheaves, gives the turning moment, which is the same as the load moment. Thus, in the present problem, as R = 4 ft. and the width of the drum is 8 ft., the inertia Id = 100X4 2 X8 = 12,800 Ib. As there are two sheaves, their inertia will be 7j = 2X25X4 2 = 800 Ib. The inertia of the drum and sheaves taken together is, therefore, 13,600 Ib. The angular acceleration is equal to the linear acceleration a-i-radius of drum = 6.06^-4 = 1.515 radii per sec. per sec. From this, the turning moment or load moment of the drum is 13,600X1.515 = 20,604 ft.-lb. Suppose that it is desired to calculate the total moment at the end of acceleration. The moment of the load is 7.797X4 = 31,188 ft.-lb., and that of the force required to accelerate the load is 4,140X4 = 16,560. The sum of these three moments is 20,604+31,188 + 16,560 = 68,532 ft.-lb., which corre- sponds to the value in the last column of the table and which was determined from the weights of the drum and sheaves. If, as shown in the accompanying figure, a base line OO is divided to correspond with the length, in seconds of time, of the various hoisting periods there may be laid off above it the positive moments and below it the negative ones. If the points so determined are joined by lines, there will result the curve abed efg h, which may be called the curve of moments. This curve shows graphically the variation in the load upon and the duty demanded of the engine from second to second during the hoisting period. At the start, the moments are a maximum, showing that the greatest power is required during the first few seconds. At the end of acceleration, there is a very great drop 756 HOISTING in the load; in the present example it amounts to 55%. During the full- speed period, the load drops regularly until at its end, and coincident with the beginning of retardation, there is another great falling off in the load, which, with its moment, becomes negative and tends to turn the engine. A large amount of brake power is required during retardation; this power is supplied by reversing the engine and turning steam gently into the cylinders against the load and by the use of the brakes. As a result, for quick and heavy hoist- ing, an engine must be run at much above its economical load. In fact, during acceleration, the engine may -be called upon to deliver more than twice the power required during full speed. In the present example, at the end of acceleration when the cage is moving with a speed of 30.3 ft. per sec., the horsepower exerted by the engine is (17,088X30.3) + 550 = 941.4. At the beginning of full speed, the horsepower is (7,797X30.3) -7-550 = 429.5, or about 46% of what it was during acceleration. At the end of full speed, the horsepower drops to (4,403 X 30.3) -J- 550 = 242.5, and at the beginning of retardation there is a further drop to (-4, 888X30.3) -7-550= -269.3 H. P. It may be urged that the weight to be accelerated is not that of the entire load, or 22,000 lb., but rather that attached to the loaded rope, or 13,500 lb., because gravity accelerates the weight of the empty cage, car, and rope. If this line of reasoning is carried farther, it follows that the weight to be acceler- ated is that of the unbalanced load, or 7,000 lb. On the other hand, no account has been taken in the calculation for the power necessary to overcome the inertia of the crank, piston rod, etc., which in the aggregate is considerable, so that it is undoubtedly true that the dimensions of an engine calculated on the basis of accelerating a load of 22,000 lb. will be none too great for the work demanded of it. In fact, it would seem advisable in any case to add something to the area of the cylinders to provide for uncertainties in the resistances to be overcome and for future demands for power. The variation in the load and moments is of the greatest importance in electric hoisting, because the motor is called on at the outset to furnish very much more power than at the end of the full-speed period. /This reduces the load factor, which is the ratio between the total energy used in hoisting a trip under the given conditions and the energy required if the load and speed were uniform and the motor working at its full rated capacity; and a low load factor indicates low efficiency in the hoisting plant. This great range in the demands for power, in the present example amount- ing to nearly 1,250 H. P. in 38 sec., also indicates the importance of counter- balancing the weight of the rope not only to reduce the unbalanced load to be raised, but also, and more particularly, to cut down the excessive power required to accelerate the load and machinery. 13. Determination of Engine Dimensions From Load Moments. If the base line in the figure on this page is divided into revolutions instead of into seconds, and perpendiculars are drawn through the points of division, the average load moment for any revolutfon can be determined. This moment divided by the crank radius of the engine gives the average pressure on the crankpin for that revolution; from this, the required average piston pressure is obtained. If the initial steam pressure is known, the point at which the steam may be cutoff at any revolution can be obtained, and the steam consumption per hoist can be accurately ascertained. Calculations of this nature, however, are properly the work of the mechanical engineer and not of the mine foreman or superintendent. If the maximum load moments are known and the length of stroke has been determined by assuming a piston speed, as in paragraph 9, the proper area of cylinder may be found from the formula, ML+MA PNCRc HOISTING 757 in which A = area of a single cylinder, in square inches; ML = moment of unbalanced load, coal, one rope, friction; MA = moment of force required to accelerate total load, drum, two sheaves, machinery; P = mean effective pressure of steam in cylinders, in pounds per square inch; N = number of cylinders; C = constant to reduce angular space passed through by crank to that passed through by piston in the same time = .64; Rc radius of crank circle, one-half length of stroke. In the present problem, ML = 8, 100X4 = 32,400 ft.-lb.; MA - (4,140+5,151) X4 = 37,164; P = 100 lb.; N = 2; C = .64; and Rc = 42 in.-j-2 = 21 in. = 1.75 ft. Substituting in the formula, 32,400 +37,164 From this value of A, d is found to be 19.99, say, 20 in. The length of stroke having been previously determined, the use of a 20"X42" engine is indicated. In some cases an allowance is made for the efficiency of the plant. In the present case, the efficiency has been assumed to be 85%; hence, the proper area for the cylinders will be 310.55-7- .85 = 365.35 sq. in., and d = 21.6, say, 22 in. With this allowance, the dimensions of the engine will be 22 in. X42 in. It is not unusual in calculations of this nature to assume a ratio r between the length of stroke (length of cylinder) / and the diameter of cylinder d such that l = rd. In this case, the diameter of cylinder may be found directly from a modification of the preceding formula. A common value for r is 2, that is, the length of stroke is made twice the diameter of the cylinder. The formula for d (d 3 ) follows, its application being shown by using the preceding data with a value of r = 2: 96(ML+MA) 96X (32,400+37.164) *rPNC 3.14X2X100X2X.64 = 8 ' 307 ' 77 CU ' im From this, d = 20.25 in., and l = rd = 2X20.25 = 40.5 in. A 21"X42" engine would probably be selected, the extra power of the larger size being desirable. CALCULATIONS FOR SECOND-MOTION HOISTING ENGINES When less than 200 to 250 H. P. is required to hoist, second-motion engines are commonly preferred to first-motion engines because of their smaller size, lower first cost, and generally greater ease in handling. Their small horse- power limits their use to shallow shafts, those, say, not over 250 to 350 ft. deep, where the net daily tonnage does not exceed 750 to 1,000, and where the speed of hoisting is not more than 500 to 750 ft. per min. The standard or stock sizes of second-motion engines are given in the following table, in which the hoisting speed is the rate of travel of the cage and the horsepower is based on a steam pressure of between 80 and 90 lb. STANDARD SIZES OF SECOND-MOTION HOISTING ENGINES Cylinders Hoisting Cylinders Hoisting Horse- power Speed Feet Minute Horse- - power Speed Feet Minute Diam- eter Inches Stroke Inches Diam- eter Inches Stroke Inches 6 8 12 250 10 12 50 400 7 10 20 275 12J 15 75 450 81 10 30 350 14 18 100 450 9 10 35 350 16 18 150 450 81 12 40 375 18 24 200 550 758 HAULAGE Dimensions of Second-Motion Engines. While the load moments may be determined in the same way as for first-motion hoisting engines, after which the size of the cylinders may be calculated, it is not customary to do so. The usual practice is to determine the horsepower by the method explained in paragraph 8, an allowance being made for the time spent in acceleration and retardation, and to select from the manufacturers' stock sizes an engine of slightly more than the calculated horsepower. Thus, if an engine of 185 H. P. is required, an engine with 18"X24" cylinders and rated at 200 H. P. will be selected, the extra horsepower being desirable. As these engines cost from $40 to $60 per H. P. (list prices, subject to discount) depending on the acces- sories furnished, the cost of a few extra horsepower is not to be compared with the increased efficiency gained through the use of the larger size. The necessary diameter of cylinder to yield a given horsepower may be calculated from the formula, 792.000 XH. P. vPrGXR. P. M. in which G = ratio of gearing, which is very commonly 3; R. P. M. = revolutions of drum per minute; and the other letters have the meanings previously given. The revolutions of the crank-arm per minute are equal to the revolutions of the drum multiplied by the gear ratio. That is, if the drum makes 50 rev. per min. and (7 = 3, the revolutions per minute of the crank will be GXR. P. M. = 3X50 = 150. In the ratio l = rd, r varies between 1.11 and 1.41, and should be taken to be essentially the same as the ratio in the table for engines of the required horsepower. EXAMPLE. What should be the dimensions of a second-motion engine to develop 200 H. P., when the mean effective pressure of the steam is 80 Ib. per sq. in., the hoisting speed is 550 ft. per min., the drum is 6 ft. in diam., and the gear ratio is 3? SOLUTION. Here the revolutions per minute of the drum = 550 -i- (6X3.1416) = 29.2, about, and r may be assumed as in the engine table to be as 18 : 24 or as 1 : 1.33. Substituting in the formula, 792.000X200 3.14X80X1.33X3X29.2 ' ' From this, d = 17.56, say, 18 in., and l = rd = 1.33X18 = 24 in. Hence the dimensions of the cylinders are 18 in.X24 in. In calculations relating to this type of engine, it is rarely necessary to determine the accelerating force. Sufficiently accurate results may be obtained by determining the horsepower required to hoist the unbalanced load (with friction at 10%) at the sustained speed, and then to make one cylinder large enough to do all the work. Where uncertainty exists as to the efficiency of the plant or as to future possible increased demands for power, the determined horsepower should be increased from 10 to 25% or more. HAULAGE RESISTANCES TO HAULAGE Total Resistance to Haulage. The total resistance R, in pounds, which must be overcome in bringing a car or a trip of cars from rest to full speed, may be represented by the expression, R=F+C+G+I in which F = resistance due to friction, in pounds; C = resistance due to curvature, in pounds; G = resistance due to grade, in pounds; 1 1 = resistance due to inertia, in pounds. When the trip is moving at a uniform speed, the resistance is R=F+C+G When the track is level, G = 0, and when it is straight C = 0. Resistance Due to Friction. The frictional resistance to haulage is due both to the friction of the wheels upon their axles, or car resistance, and to the friction of the wheels upon the rails, or track resistance. It is customary to consider these as one under the head of train resistance. On surface railroads, it is found that the train resistance increases with the speed and is materially HA ULAGE 759 less for heavy than for light cars. The Baldwin Locomotive Works, quoting the experiments of Prof. E. C. Schmidt, gives the following formula for the resistance of freight cars, in pounds per ton, in which W= weight of car, in tons; V = velocity of train, in miles per hour. The same authority gives the resistance for light standard-gauge and narrow-gauge locomotives and tenders as and for heavy standard-gauge locomotives as, F = 4.3 + .003V2 Both in mine- and surface-railroad practice, it is found that the train resistance depends on the diameter of the wheels, the kind of lubricant used and the amount of lubrication, the kind of axles and journal boxes, the condi- tion of the track, the presence or absence of curves, etc. A large journal bear- ing reduces journal friction, and car wheels of large diameter roll more easily than small ones over inequalities in the rails. Flat and grooved wheels add materially to the resistance. With ordinary self-oiling wheels turning on fixed axles, as used in bituminous coal mines, many experiments have shown that the frictional resistance averages 30 Ib. per T., or 1.5%, when the cars are properly oiled and kept in good repair. When the wheels are fixed and the axles revolve in self-oiling journal boxes, the resistance should be under 20 Ib. per T., or 1%. In surface-railroad practice, at low speeds, the resistance will be from 4 Ib. to 10 Ib. per T., a working average being 6.5 Ib. In mines where roller-bearing wheels are used, the resistance should not exceed 15 Ib. per T., or .75%. Where the track is poor and wheels have much play on fixed axles, the resistance may easily amount to 50, 60, or, in extreme cases, to 100 Ib. per T. The track resistance is ordinarily but a small fraction of the total resistance and may be found from the formula, T SE in which W = weight of car, in pounds; r = radius of car wheel, in inches; C = coefficient that, for iron wheels rolling on steel rails, is .02. Thus the track resistance per ton of 2,000 Ib., when 20-in. wheels are used, is (2,000 X .02) -h 10 = 4 Ib. If a coefficient of friction /is assumed, the total frictional resistance may be found from F=fWcosX in which W= weight of car; X = angle of inclination of track. If the track is level, X = 0, cos X = l, and F=fW. Where the pitch is under 10%, say 5 30', no error of importance is made if this latter and more simple formula is used. EXAMPLE. What is the frictional resistance to moving a loaded mine car weighing 8,000 Ib. on a level and on a slope of 20 when/= 1.5%? SOLUTION. On a level track X = and F=fW=. 015X8,000 = 120 Ib. On the slope, F = . 015 X 8,000 X. 937 = 112.5 Ib., about. EXAMPLE. Assuming the conditions of the preceding problem, what horsepower must be exerted to move the car at a rate of 2 mi. per hr. on a level track? SOLUTION. A speed of 2 mi. per hr. = (2 X 5.280) -r- 3,600 = 2.9 ft. per sec. The work per second required to overcome a resistance of 120 Ib. is 120X2.9 = 348 ft.-lb. As 1 H. P. is equal to 550 ft.-lb. of work per sec., the required horsepower will be 348 -=-550 = .63. Resistance Due to Curvature. On surface railroads, it is customary to compensate for the resistance due to curvature by reducing the grade by .03 to .05 ft. per 100 ft. for each degree of curve. Thus, on an 8 curve, where the grade would otherwise be, say, 2%, it would be reduced to (2.00 .05X8) = 1.60%. This correction is not made on mine roads, whereat is not generally possible or even necessary to do so. Centrifugal force pressing the wheels against the outer rail is the chief cause of curve resistance on surface railroads where the speed is high, the cars heavy, the curves of long radius, and where, in particular, the trucks being pivoted on king bolts, the axles are free to assume a position in the direction of the radius of the curve. On mine roads, however, where 760 HAULAGE the speed is low, the cars light, the curves of small radius, and the axles are fixed so that they cannot adjust their direction to that of the radius of the curve, the chief cause of curve resistance is the binding of the wheels against the rails. The centrifugal force pressing the wheels against the outer rail of a curve may be found from the formula, c=~ 2 gr in which W= weight of car or trip, in pounds; v = velocity of car or trip, in feet per second; r radius of curve, in feet. EXAMPLE. A train weighing 400 T. is moving on an 8 curve at a speed of 50 mi. per hr. What is the pressure against the outer rail? SOLUTION. 400 T. = 800,000 Ib. A speed of 50 mi. per hr. = (SOX 5,280) -7-3,600 = 73 ft. per sec. The radius of an 8 curve is about 717 ft., and g may be taken at 32.2 ft. per sec. per sec. Substituting, C=8 32'.2x7ir =20() ' 000 lb - a pp roximatelv This is the total pressure of the train. If there are 8 cars each with two four-wheel trucks, the pressure per truck is 200,000-7-16=12,500 lb., and for each wheel bearing against the outer rail is 6,250 lb. The following formula, based on 'experiments with mine cars moving at usual speeds, gives the approximate average resistance due to curvature : in which b = wheel base, in feet, and C, W, and r have the meaning given in the preceding formula. EXAMPLE. What will be the resistance to the passage of a motor weighing 20 T. (40,000 lb.), and having a wheel base of 10 ft., around a curve with a radius of 200 ft.? SOLUTION. By substituting in the formula, C = = 4( X> lb. The preceding formula brings out the important point that, for equal resistance, the sharper the curve the less must be the wheel base of the car. Although not considered in the formula, it should be stated that for equal resistance, the sharper the curve the less should be the gauge of the track. Resistance Due to Grade. The grade or slope of a track may be expressed in various ways. 1. As an angle made by the track with the horizontal. 2. As the ratio between the rise, taken as 1, or unity, and the horizontal distance required to gain the rise; as 1 in 1, 1 in 5, etc. 3. As the rise in any horizontal distance, as a grade of 2 in. per ft., or of 6 in. per yd. 4. As a per cent.; this is a modification of 3, the horizontal distance being taken as 100 ft. Thus a 2% grade is one in which the rise is 2 ft. per 100 ft., or 105.6 ft. per mi. 5. As the rise in feet per mile of length of track; this is, also, a modification of 3, the horizontal distance being taken as 1 mi. Of these ways of expressing grades, the second and third are awkward and practically obsolete. The first and fourth are in common use by mining engi- neers, and the fourth and fifth by civil engineers. If X = angle of slope, V = vertical rise, H = horizontal distance, and 5 = slope distance, then, V V H tan X = jj sin X = -= cos X = -= V = H tan X = S sin X S = V cos X = H sec X H = V cot X = S cos X The per cent, of grade is the tangent of the angle of inclination. A 10% grade = angle whose tangent is .10000 = 5 43', about. A pitch of 7 58', the tangent of which is .13995, equals a grade of .13995X100 = 13.995, say, 14%. A 10% grade equals a rise of 5,280 X .10 = 528 ft. per mi. A grade of 460 ft. per mi. equals one of (460-7-5,280) X 100 = 8.71%. The resistance, due solely to the grade, which must be overcome in hauling up an incline at a uniform speed is G=Wsin X On a level track, where sin X = sin = 0, G = and there is no resistance due to the weight while the trip is moving at a uniform speed. In shaft hoist- HAULAGE 761 ing, where sin JV = sin 90 = 1, G=W and the resistance is equal to the total load. If the grade is expressed in feet per mile, instead of degrees, the formula becomes, G= PFXgrade in ft. per mi. X. 3788 If the grade is expressed as a per cent, instead of in degrees, the formula becomes, G= WXper cent, of grade. This last relation is true only for com- paratively flat grades, say, those not exceeding 10%, where the tangent and sine of the angle of inclination are practically equal. GRADE EQUIVALENTS Per Cent. 4 Degrees Minutes Per Cent. P ; fs *+$ p. r/1 W 1! $ * P S Per Cent. 1 is fefe c. Degrees Minutes .01 .53 .34 2.80 147.84 1 36.23 6.40 337.92 3 39.72 .02 1.07 .69 2.90 153.12 1 39.67 6.50 343.20 3 43.14 .03 1.58 1.03 3.00 158.40 1 43.10 6.60 348.48 3 46.56 .04 2.11 1.37 3.10 163.68 1 46.54 6.70 353.76 3 49.99 .05 2.64 1.72 3.20 168.96 1 49.97 6.80 359.04 3 53.41 .06 3.17 2.06 3.30 174.24 1 53.41 6.90 364.32 3 56.83 .07 3.70 2.41 3.40 179.52 1 56.84 7.00 369.60 4 .25 .08 4.22 2.75 3.50 184.80 2 .27 7.10 374.88 4 3.67 .09 4.75 3.09 3.60 190.08 2 3.71 7.20 380.16 4 7.09 .10 5.28 3.44 3.70 195.36 2 7.14 7.30 385.44 4 10.51 .20 10.56 6.88 3.80 200.64 2 10.57 7.40 390.72 4 13.93 .30 15.84 10.32 3.90 205.92 2 14.01 7.50 396.00 4 17.35 .40 21.12 13.75 4.00 211.20 2 17.44 7.60 401.28 4 20.77 .50 26.40 17.19 4.10 216.48 2 20.87 7.70 406.56 4 24.19 .60 31.68 20.63 4.20 221.76 2 24.30 7.80 411.84 4 27.60 .70 36.96 24.07 4.30 227.04 2 27.73 7.90 417.12 4 31.02 .80 42.24 27.50 4.40 232.32 2 31.16 8.00 422.40 4 34.44 .90 47.52 30.94 4.50 237.60 2 34.60 8.10 427.68 4 37.85 1.00 52.80 34.38 4.60 242.88 2 38.03 8.20 432.96 4 41.27 1.10 58.08 37.81 4.70 248.16 2 41.45 8.30 438.24 4 44.68 1.20 63.36 41.25 4.80 253.44 2 44.89 8.40 443.52 4 48.09 1.30 68.64 44.69 4.90 258.72 2 48.32 8.50 448.80 4 51.51 1.40 73.92 48.13 5.00 264.00 2 51.75 8.60 454.08 4 54.92 1.50 79.20 51.56 5.10 269.28 2 55.18 8.70 459.36 4 58.33 1.60 84.48 55.00 5.20 274.56 2 58.60 8.80 464.64 5 1.75 1.70 89.76 58.43 5.30 279.84 3 2.03 8.90 469.92 5 5.16 1.80 95.04 1.88 5.40 285.12 3 5.46 9.00 475.20 5 8.57 1.90 100.32 5.31 5.50 290.40 3 8.89 9.10 480.48 5 11.98 2.00 105.60 8.75 5.60 295.68 3 12.32 9.20 485.76 5 15.39 2.10 110.88 12.18 5.70 300.96 3 15.74 9.30 491.04 5 18.80 2.20 116.16 15.62 5.80 306.24 3 19.17 9.40 496.32 5 22.20 2.30 121.44 19.06 5.90 311.52 3 23.59 9.50 501.60 5 25.61 2.40 126.72 22.49 6.00 316.80 3 26.02 9.60 506.88 5 29.02 2.50 132.00 25.93 6.10 322.08 3 29.45 9.70 512.16 5 32.42 2.60 137.28 1 29.36 6.20 327.36 3 32.87 9.80 517.44 5 35.83 2.70 142.56 1 32.80 6.30 332.64 3 36.29 9.90 522.72 5 39.23 10.00 528.00 5 42.64 EXAMPLE. (a) What is the resistance opposing motion when a trip of cars weighing 10,000 Ib. is moved upwards on a plane pitching 8. (b) If the speed of the trip is 10 mi. per hr., what is the horsepower required to produce this motion when the coefficient of friction / is .025? SOLUTION. (a) As the trip is moving on a straight track at a uniform speed, A and C are both equal to zero, and R = F-\-G. Substituting for F, and G their values, R=fW cosX+Wsin X = (.025X10,OOOX.99027) + (10,OOOX. 13917) = 247.57+1,391.70 = 1,639.27 Ib. 762 HAULAGE (b) A speed of 10 mi. per hr. = (10X5,280)%- 3,600 = 14.7 ft. per sec. Whence the foot-pounds of work in 1 sec. = 1,639.27X14.7 = 24,097.27. But 1 H. P. = 550 ft.-lb. of work in 1 sec., hence to move the trip up the grade at a uniform speed of 10 mi. per hr. will require the expenditure of 24,097.27 -4-550 = 43.8 H. P. Resistance Due to Inertia. The resistance due to the inertia of the trip is frequently called the starting resistance because it exists only during the period of acceleration and ceases as soon as the car is moving at a uniform speed. The force necessary to overcome this resistance is not uncommonly called the acceleration, although the word acceleration properly means the gain in the velocity of the body in feet per second per second under the influence of a constant force. During the time of its existence and application, the accelerating force, in haulage problems, may be considered as constant and is the same in value whether the load is moved horizontally, on an inclined track, or vertically. The force 7, in pounds, that constantly applied to a body will give it a specified velocity uniformly accelerated from rest at the end of a specified number of seconds, may be found from the formula, , ,. W Wv Wv* I = M a = a = - = - --- g gt g2s W in which M= = mass of body, and the other symbols have the meaning given them under Calculations f9r First-Motion Hoisting Engines. EXAMPLE. (a) Neglecting friction, what force is required to bring a loaded mine car weighing 5,000 Ib. from rest to a uniform speed of 8 mi. per hr. at the end of 10 sec.? (b) What will be the maximum work per second and maxi- mum horsepower during acceleration? SOLUTION. (a) Here TF=5,000 Ib.; * = 10 sec.; = (5,280 X 8) -J- 3, 600 = 12 f t. per sec. ; a = 12 -j- 10 = 1 .2 f t. per sec. per sec. Substituting, ,,^ = |2fxi.2-lS6,, about (b) Because the speed during acceleration increases from to 12 ft. per sec., the maximum work is done during the last second, and is 186X12 = 2,232 ft.-lb. From this, the maximum horsepower is 2,232-5-550 = 4.06. It is to be noted that the average work performed and the average horse- power required to perform this work during acceleration are one-half of the maximum called for during the last second. EXAMPLE. (a) What is the total resistance to be overcome in bringing a trip of 10 loaded mine cars weighing 5,000 Ib. each, from rest to a speed of 8 mi. per hr. at the end of 10 sec.; the slope is 8, and the track is laid in a 10 curve? (b) What is the maximum work and- what is the maximum horse- power required to do the work during acceleration? SOLUTION. (a) The resistance to be overcome is equal to the sum of the individual resistances and is, W?|2 W R = F+C+G+I=fW cos X+ ^-+W sin X+-~a In the problem, it may be assumed that/=.02; 1^=5,000X10 = 50,000 Ib.; X = 8; g = 32.2 ft. per sec. per sec.; v= (5,280 X 8) H- 3,600 = 12 ft. per sec.; r = radius of an 8 curve = 717 ft., about; c = 12-f- 10 = 1.2 ft. per sec. per sec. Substituting in the foregoing formula; R = (.02 X 50,000 X .99027) + (^~ X ~) + (50,000 X .13917) + (x 1 .2) = 990+312 + 6,958 + 1,863 = 10,123 Ib. (6) The maximum work is at the end of the last second of acceleration when the trip has acquired its full speed and is 10,123X12=121,476 ft.-lb. As this work is performed in 1 sec., the horsepower is 121,476-5-550 = 221, about. TRACKWORK* Choice of Grade. The grade of entries is rarely a matter of choice, but is determined by natural causes, particularly by the dip of the seam, the location of the main haulage road with respect to the property lines, by the direction and strength of the cleavage planes of the coal, etc. * See further under Railroad Surveying. HAULAGE 763 Where possible the entries should be given a rising grade of from 6 in. to 1 ft. per 100 ft. to insure good drainage, as the flow in the ditches will be more or less impeded by material falling from overloaded cars, with road dirt, etc. At shaft and slope bottoms, unless the cars are fed along by a chain haul or some similar device, it is customary to give both the loaded and empty tracks a favoring grade of about 1.25%, even if the roof and floor have to be shot to do this. Where capital is available, main haulage roads, which must last the life of the property and along all or most of the length of which all the coal must be moved, are graded with Almost the same care as first-class surface railroads. More economical haulage is obtained where the grade is all in one direction, and not alternately up and down hill, because of the excessive power temporarily required to overcome the inertia and to bring the trip up to speed in pulling out of swamps. A motor will deliver to the drift mouth no more coal than it can pull over the sharpest grade, and for this reason it is not unusual to see the output of a motor reduced to 50% of what it would be were a little money spent in making the grades uniform. Curvature. Curves on mine tracks are generally designated by the length of their radius rather than by their degree of curvature, as is customary on surface-railroad work. In fact, a curve of 50 ft. radius is the sharpest that Kf\ can be defined in terms of its deflection angle, because for it sin D= - = 1, K and D=180. It is well to make all curves of as long radius as possible. Room turnouts are commonly given a radius of 25 to 35 ft. ; turnouts from main-haulage roads to cross- or butt-entries, a radius of 60 to 100 ft.; and where a curve is necessary on a main-haulage road, its radius should be as great as possible, say, 150 to 200 ft., or more, in order to permit of high-speed traffic. Rails on curves should not be sprung into place and then spiked, but should be bent to the required radius with a rail bender, or jim-crow, as explained under Railroad Surveying. The. marked difference in length between the outer and inner rails on sharp mine curves may be found from the following rule: Rule. Multiply the gauge of the track by the length of the curve and divide the product by the radius, all dimensions being given in feet. EXAMPLE. What is the difference in length between the outer and inner rails on a curve of 50 ft. radius and 100 ft. long, when the gauge is 3 ft. 6 in.? SOLUTION. As 3 ft. 6 in. = 3.5 ft., the difference in length between the outer and inner rails will be (3.5 X 100) -J- 50 = 7 ft. in. With fixed axles and on a sharp curve, the running gear of a car or loco- motive binds as the front wheel presses against the outside rail and the rear wheel against the inside rail. To overcome this, the difference in gauge between the car and the track is increased on curves. The amount of this increase depends on the gauge of the track, the wheel base of the car, and the radius of the curve, the maximum being limited, of course, by the tread of the wheels. Experiments have shown that, with a narrow-gauge track having sharp curves over which locomotives and cars with short wheel bases pass, a good rule is to widen the gauge of the track ff in. for each 2| of curvature, that is, on a 40 curve the track gauge should be increased 1 in. On the very sharp curves frequently necessary in mines, the gauge should be widened as much as the wheel tread will allow, and in some cases it is well to lay guard-rails on the curves inside the rails, so that if one wheel mounts the track the other will not follow, but will pull it back on to the track. In motor haulage, in passing around curves the centrifugal force crowds the outer wheel against the rails and tends to overturn the cars. To counter- act this tendency, the outer rail is elevated by an amount proportionate to the speed of the trip and the sharpness of the curve. In rope haulage, as the pull of the rope on curves tends to overturn the cars inwards, the inner instead of the outer rail is elevated. On a slope haulage, however, operated by a single rope, when the weight of the cars traveling on the slope is sufficient to draw the rope off the hoisting drum, the rails on curves should be elevated on the outside, as the centrifugal force only acts on the cars being lowered; the elevation in such a case should, however, be moderate, so as not to interfere with the trip when being drawn out by the rope, when, of course, the tendency is to tip the cars inwards. The table on page 764 gives the elevation of rail for different degrees of curvature and for a 42-in. track, assuming a speed of 10 to 15 mi. per hr. 764 HAULAGE RAIL ELEVATION Degree of Curve Radius of Curve Feet Elevation of Outer Rail Inch Degree of Curve Radius of Curve Feet Elevation of Outer Rail Inches 1 5,729.6 , 10.0 573.7 H 2 2,864.9 j 12.0 478.3 1 A 3 1,910.1 JL 15.0 383.1 if 4 1,432.7 A 18.0 319.6 1H 5 1,146.3 A 20.0 287.9 2-fg 6 955.4 if 60.0 100.0 4 7 819.0 I? 112.9 60.0 M 8 716.8 j 180.0 50.0 4f 9 637.3 i It is not generally advisable to elevate the rail, more than 4$ in., as it is not good practice to attempt to run trips around sharp curves at a high speed. The rule for standard-gauge roads (4 ft. 8$ in. or 56$ in.) on surface and for speeds of 25 to 35 mi. per hr. is to elevate the outer rail in. for each degree of curvature. An approximate rule often given for narrower gauges TABLE OF RAILS (Carnegie Steel o s & For One Joint For 1,000 T. of Rail _- ;> pq fel 8 i o V 1 5 Is || si 4, Number g 2 sj f I "o " o1 1?! 'SJu -o 5 a .5? OM s *"* CO S 5 ! * ^ "3 ! <2 ? !i 1 1 1 3 "o J 'S'o p 1 S 51 I? * ^ CO 110 6 t 34 X4 5i X- v 99.50 5.60 105.10 1,892 11,350 61,760 100 5- 34 X4 5. X 4 87.00 5.36 92.36 2,075 12,450 67.710 95 5- iff 34 X4 5^ X Sg. 80.80 2 5.36 86.16 2,184 13,100 71,270 90 85 5 6] j 34 34 X4 X4 5^ 5. x- 4 \ 74.00 68.13 <5 5.20 5.20 79.20 73.33 2,305 2,441 13,830 14,640 75.230 79,660 80 5 34 X4 si x I 63.13 5.05 68.18 2,593 15,560 84,640 75 4-1 i 34 X4 5J X- 4 58.50 4.96 63.46 2,766 16,590 90,270 70 4 34 X3 Si X 4 54.64 4.76 59.40 2,963 17,780 96,720 65 v 24 X3 si X t. 35.55 3.18 38.73 3,192 12,770 104,200 60 4 1 . 24 X33 5^ X 4 32.40 3.12 35.52 3,458 13,830 112,900 55 v 24 X v 28.90 3.12 32.02 3,772 15,090 123,100 50 3' 24 X3- 5i X 4 25.50 3.00 28.50 4,149 16,600 135,400 45 40 3i 3- 1 20 20 X3* X3 si 5 x^ 18.75 16.10 2.90 2.90 21.65 19.00 5,148 5,790 20,590 23,160 150,500 169,300 35 3i 5 X2 4^ 12.10 ^2 1.74 13.84 6,618 26,470 193,500 30 3 16 X2 4 X- 10.45 "3 1.74 12.19 7,722 30,890 225,700 25 20 2- 2 16: 16 X2 X2 4 3^ X 5.70 4.86 PQ .97 .91 6.67 5.77 9,264 11,580 37,060 270,800 46.330 338,500 16 2 16 3 4.36 .865 5.225 14,480 57,920 423,200 14 2] V 16 Xl^ 3 3.44 .865 4.305 16,540 66,180 483,600 12 2 16 3 X 3.44 .865 4.305 19,300 77,200 564,100 10 8 I 16: Xli Xli II x, x, t 2.60 2.00 .45 .45 3.05 2.45 23,170 28,960 92,680 115,800 677,300 846,400 HAULAGE 765 is to make the elevation proportional to the gauge based on the amount given for standard gauge. Thus, for a 36-in. gauge, the elevation would be about two-thirds of the elevation for a 56-in. gauge of the same speed and curve. The elevations of the outer rail given in the table correspond to the middle ordinates of the respective curves for a chord of 20 ft. Hence, a common rule to determine the amount of the elevation of the outer rail, for a speed of 15 mi. per hr. for a 3-ft. gauge, is to measure the middle ordinate of a string 20 ft. long, stretched as a chord on the gauge line of the outer rail. For higher or lower speeds, make the length of the string proportional to the speed; thus, for a speed of 12 mi. per hr., use a 16-ft. string, for 9 mi. per hr., a 12-ft. string, etc. Also the elevation should be proportional to the gauge; thus, for a 30-in. gauge, use five-sixths of the above elevation, etc. The general rule is to begin to elevate the rail a short distance before the curve begins, this distance depending on the amount of elevation required. It is, however, not always practicable to do this in mine work. Gauge of Track. The gauge of track selected must conform to local con- ditions. The thickness of the seam and the character of roof and floor deter- mine in a general way the size of the haulage roads, and consequently of the mine cars that pass through them. The question of economical haulage considers a minimum number of cars having a maximum capacity. As the car length is limited by the necessarily short wheel base to about 10 ft., and its height by the thickness of the seam and limit of easy hand loading, the remaining dimension, or the width of the car, is usually the variable factor. To obtain the maximum capacity required, the width of the car must be increased, thereby requiring a broader gauge for stability. A broader gauge AND ACCESSORIES Company) For 1,000 T. of Rail For 1 Mi. Single Track Weight in Gross Tons Number Weight, in Gross Tons | c 1 Total Accessories Pair of Splice Bars I 1 1 Splice Bars J| u C/3 Total Accessories '3 Total Complete 84.04 4.80 16.22 105.06 326 1 ,956 10,640 14.48 .83 2.80 18.11 172.29 190.40 80.56 5.03 17.78 103.37 326 1,956 10,640 12.66 .79 2.80 16.25 157.14 173.39 78.77 5.29 18.72 102.78 326 1 ,956 10,640 11.76 .79 2.80 15.35 149.29 164.64 76.15 5.39 19.75 101.29 326 1,956 10.64U 10.77 .76 2.80 14.33 141.43 155.76 74.26 5.71 20.94 100.91 326 1,956 10,640 9.92 .76 2.80 13.48 133.57 147.05 72.15 5.96 22.23 100.34 326 1 ,956 10,640 9.07 .75 2.80 12.62 125.71 138.33 72.28 6.25 23.70 102.23 326 1,956 10,640 8.52 .74 2.80 12.06 117.86 129.92 72.36 6.48 25.40 104.24 326 1 ,956 10,640 7.96 .71 2.80 11.47 110.00 121.47 50.63 4.65 27.36 82.64 326 1,304 10,640 5.17 .48 2.80 8.45 102.12 110.57 49.95 4.84 29.63 84.42 326 1,304 10,640 4.71 .46 2.80 7.97 94.29 102.26 48.60 5.28 32.33 86.21 326 1 ,304 10,640 4.20 .46 2.80 7.46 86.43 93.89 47.22 5.59 35.56 88.37 326 1,304 10,640 3.71 .44 2.80 6:95 78.57 85.52 42.99 6.69 39.51 89.19 364 1,456 10,640 3.04 .47 2.79 6.31 70.71 77.02 41.68 7,52 30.83 80.03 364 1,456 10,640 2.62 .47 1.94 5.03 62.86 67.89 35.84 5.43 32.29 73.56 364 1,456 10,640 1.97 .30 1.78 4.05 55.00 59.05 36.06 6.33 33.60 75.99 364 ,456 10,640 1.70 .30 1.59 3.59 47.14 50.73 23.67 4 10 40.32 68.09 364 ,456 10,640 .93 .16 1.59 2.68 39.29 41.97 25.13 4.96 48.74 78.83 364 ,456 10,640 .79 .16 1.53 2.48 31.43 33.91 28.24 576 32.30 66.30 364 ,456 10,640 .71 .15 .81 1.67 25.14 26.81 25.45 6.58 34.82 66.85 364 ,456 10,640 .56 .15 .77 1.48 22.00 23.48 29.69 767 40.61 77.97 364 ,456 10,640 .56 .15 .77 1.48 18.86 20.34 26.73 26.25 4.65 5.82 27.50 34.37 58.88 66.44 364 364 ,456 1,456 10,640 10,640 .42 .33 .07 .07 .43 .43 .92 .83 15.71 12.57 16.63 13.40 766 HAULAGE reduces wear and tear on tracks and rolling stock, and requires outside wheels, which are cheap, easy to lubricate, and easy to replace. Cars with a relatively narrow gauge run more easily around sharp curves, and they are generally made with inside wheels. With wheels inside the frame, the capacity of narrow-gauge cars may be made to almost equal that of cars of broader gauge, but they lack the stability of the latter. With narrow gauges, shorter ties can be used, reducing the amount of cutting in the bottom of a thin inclined seam, and leaving more room available for ditching and for gob room, but with a very narrow gauge too little room is given for the mules to tread, and they frequently slip on the rails or inclines and at curves. The most common track gauges in coal mines are 30, 36, 42, and 48 in., but these are not absolute, as smaller and larger gauges are often employed. Gauges less than 26 in. make the cars top heavy and gauges more than 48 in. require large curves and extra wide haulage ways, room necks, etc. In proportioning the gauge of a track to a given width of entry, provision should be made, if possible, to allow for a passageway between the car and the ribs, or at least between the car and one rib, so that a man and a mule can pass between the car and the rib. Rails. The size, that is, the weight per yard, of rails to be used depends on the nature of the traffic. Nothing is gained by having rails of too light a section. If the mine water is acid, light rails are soon eaten through, and in any case they are apt to spring and cause wrecks, the cost of cleaning up which will soon pay for the difference in cost of the heavier rails. Main haulage roads, particularly where heavy motor or high-speed rope haulage is used, are very commonly laid with rails weighing 50 to 60 Ib. per yd. TABLE OF RAILS (Carnegie Steel ij For One Joint For 1,000 Tonnes of Rail Is t) g C -JH 8 g |i I to 3j 43 Number ll *O M il li Sj CO ^ V |1 S 2 rn rd Is g v u *!l :|i ! 1 13 '53 i ll p, .,s j oO j I 1 a "o Cfl 54.56 155.60 864 19.0X121 140X14.3 45.13 2.54 47.67 1,854 11,124 49.60 146.00 864 19.0X114 140X14.3 39.46 2.43 41.89 2,040 12,240 47.12 141.30 864 19.0X114 140X14.3 36.65 jn 2.43 39.08 2,146 12,876 44.64 136.50 864 19.0X108 140X14.3 33.57 "3 2.35 35.92 2,270 13,620 42.16 131.80 864 19.0X108 140X14.3 30.90 pq 2.35 33.25 2,400 14.400 39.68 127.00 864 19.0X105 140X14.3 28.63 CO 2.29 30.92 2,550 15,300 37.20 122.20 864 19.0X102 140X14.3 26.54 2.25 28.79 2,718 16,308 34.72 117.50 864 19.0X95.2 140X14.3 24.78 2.16 26.94 2,916 17,496 32.24 112.70 610 19.0X95.2 140X14.3 16.10 .44 17.54 3,140 12,560 29.76 107.90 610 19.0X88.9 140X14.3 14.70 .42 16.12 3,410 13,640 27.28 103.20 610 19.0X88.9 140X14.3 13.10 .42 14.52 3,710 14,840 24.80 98.42 610 19.0X82.5 140X14.3 11.60 .36 12.96 4,080 16,320 22.32 93.66 508 19.0X76.2 140X14.3 8.50 .32 9.82 8,960 35,840 19.84 88.89 508 19.0X76.2 127X12.7 7.30 .32 8.62 10,080 40,320 17.36 84.13 410 15.9X63.5 114.3X12.7 5.50 .79 6.29 11,520 46,080 14.88 79.37 410 15.9X63.5 101.6X12.7 4.74 "8 .79 5.53 13.440 53,760 12.40 69.85 410 12.7X57.1 101.6X12.7 2.58 PQ .45 3.03 16,140 64,560 9.92 66.67 410 12.7X50.8 88.9X12.7 2.20 <* .41 2.61 20,160 80,640 7.94 60.32 410 12.7X44.4 88.9 X 9.5 1.98 .39 2.37 25,200 100,800 6.94 52.38 410 12.7X44.4 76.2X 9.5 1.56 .39 1.95 28,820 115,280 5.95 50.80 410 12.7X44.4 76.2X 9.5 1.56 .39 1.95 33,620 134,480 4.96 44.45 410 9.5X38.1 63.5X 7.9 1.18 .20 1.38 40,320 161,280 3.97 39.68 410 9.5X38.1 63.5 X 7.9 .91 .20 1.11 50,380 201,520 HAULAGE 767 In motor haulage, it is recommended that the rails used weigh not less than 10 Ib. per yd. for each ton in weight coming on a single driver. Thus, a 20-T., four-wheeled motor will have 5 T. on each wheel and will require a 50- Ib. rail, which is light enough. Side, cross, butt, or room entries, are commonly laid with 30- or 35-lb. rail, as the motors used for gathering are light and their speed low. In rooms, 16-, 20-, and 25-lb. rails are used, depending on the weight of the loaded mine car and whether the gathering motor does or does not enter the rooms. Wooden rails, from 16 to 20 ft. in length and 3 in.X4 in. or 4 in.XS in., in section, and nailed to the ties with wire nails were formerly much used but are now rarely seen. Room tracks, and in small mines the cross-entries, were not infrequently laid with light wooden rails upon which were nailed strips of strap iron about f in.XlJ in. in section. Rule I. To find the weight of rail, in long tons (2,240 Ib,), required to lay 1 mi. of single track, multiply the weight of the rail, in pounds per yard, by ty, or by 1.5714- Rule II. To find the weight of rail, in long tons (2 #40 Ib.), required to lay 1 ,000 ft. of single track, multiply the weight of the rail, in pounds per yard, by .29761. Thus, the weight of 70-lb. steel for 1 mi. and for 1,000 ft. of single track will be, respectively, 70X-V-=HO long tons and 70 X. 29761 = 20.833 long tons. For lengths of track other than 1,000 ft., multiply the quantity required for 1,000 ft. by the ratio the given length bears to 1,000. Thus, for the materials required for 600, 1,580, and 4,000 ft. of track, multiply the quantities of fish- AND ACCESSORIES Company) For 1.000 Tonnes of Rail For 1 Kilometer, Single Track Num- ber Weight in Tonnes Number Weight in Tonnes -a j 52 *o rt fi i t) g | 1 PQ -2 1 *c3 o W3 rt g 1 ' PQ rt g 1 13 o ,3 *c3 ~ I CO I* CO m *1 pq a CO | & r I O w d *l 61,100 83.7 4.7 16.3 104.7 204 1,224 6,668 9.21 .52 1.78 11.51 109.12 120.63 67,200 80.5 5.0 17.9 103.4 204 1,224 6,668 8.05 .50 1.78 10.33 99.20 109.53 70,800 78.7 5.2 18.8 102.8 204 1,224 6,668 7.48 .50 1.78 9.76 94.24 104.00 74,700 76.2 5.3 19.9 101.4 204 1,224 6,668 6.85 .48 1.78 9.11 89.28 98.39 79,100 74.3 5.6 21.1 101.0 204 1,224 6,668 6.30 .48 1.78 8.56 84.32 92.88 84,000 73.0 5.9 22.4 101.3 204 1,224 6,668 5.84 .47 1.78 8.09 79.36 87.45 89,600 72.1 6.1 23.9 102.1 204 1,224 6,668 5.41 .46 1.78 7.65 74.40 82.05 96,000 72.3 6.3 25.6 104.2 204 1,224 6,668 5.06 .44 1.78 7.28 69.44 76.72 103,400 50.6 4.5 27.6 82.7 204 816 6,668 3.28 .29 1.78 5.35 64.48 69.83 112,000 50.1 4.9 29.9 84.9 204 816 6,668 3.00 .29 1.78 5.07 59.52 64.59 122,200 48.6 5.3 32.6 86.5 204 816 6,668 2.67 .29 1.78 4.74 54.56 59.30 134.400 47.3 5.5 35.9 88.7 204 816 6,668 2.37 .28 .78 4.43 49.60 54.03 149,360 76.2 11.9 40.0 128.1 400 1,600 6,668 3.40 .53 .78 5.91 44.64 50.36 168,000 73.6 13.3 32.6 119.5 400 1,600 6,668 2.92 .53 .29 4.74 39.68 44.42 192,000 63.4 9.1 34.2 106.7 400 1,600 6,668 2.20 .32 .19 3.71 34.72 38.43 224,000 63.7 10.7 36.3 110.7 400 1,600 6,668 1.90 .32 .08 3.30 29.76 33.06 268.800 41.7 7.3 43.6 92.6 400 1,600 6,668 1.03 .18 1.08 2.29 24.80 27.09 336,000 44.4 8.3 49.2 101.9 400 1,600 6,668 .88 .17 .98 2.03 19.84 21.87 419,800 49.9| 9.9 32.1 91.9 400 1,600 6,668 .79 .16 .52 1.47 15.88 17.35 480,360 45.0 11.3 35.2 91.5 400 1.600 6,668 .62 .16 .49 1.27 13.88 15.15 560,200 672,000 52.5 13.1 47.6 8.1 41.0 27.1 106.6 82.8 400 11,600 400 1,600 6,668 6,668 .62 .47 .16 .08 .49 .27 1.27 .82 11.90 9.92 13.17 10.74 839,600 45.9 10.1 33.9 89.9 400 1,600 6,668 .36 .08 .27 .71 7.94 8.65 768 HAULAGE WEIGHT OF RAILS, IN TONS OF 2,240 LB., REQUIRED TO LAY 1,000 FT. SINGLE TRACK Weight of Rail Tons For 1,000 Ft. Weight of Rail Tons For 1,000 Ft. Weight of Rail Tons For 1,000 Ft. per Yard of Track per Yard of Track per Yard of Track 8 2.381 40 11.905 75 23.321 12 3.571 45 13.393 80 23.809 16 4.762 50 14.881 85 25.298 20 5.952 55 16.369 90 26.786 25 7.441 60 17.858 95 28.274 30 8.929 65 19.346 100 29.761 35 10.417 70 20.833 110 32.737 plates, bolts, and spikes as well as rails, required for 1,000 ft. by .600, 1.58, and by 4, respectively. It will be noted that each increase of 5 Ib. per yd. in the weight of the rail, increases by 1.488 (1.5, nearly) T., the quantity required to lay 1,000 ft. of track. The two following tables give the gross tons, of 2,240 Ib., required for 1 mi., and the metric tonnes, or 2,204 Ib. (about) required for 1 km. of single track, as well as the necessary fish-plates (splice-bars), bolts, nuts, and ties. It should be especially noted that above 50 Ib. per yd. rails are 33 ft. long, the length adopted by the American Railway Association in 1908, the American Railway Engineering and Maintenance of Way Association in 1907, the American Society of Testing Materials in 1907, and the American Society of Civil Engi- neer's in 1908. The first table is based on 90% of rails to be 33 ft. long, and 10% not less than 24 ft. long, varying by even feet. Ties are to be placed to centers or 2,640 ties per mile. Rails below 50 Ib. per yd. are furnished 30 ft. long, and 10% not less than 20 ft. long. No excess has been allowed. The second table is based on 90% of rails to be 10 m. long, with 10% varying down to 8 m. in length. Ties are to be spaced 600 mm. to centers or 1,641 ties per km. Rails below 24.80 km. per m. are furnished 5 m. long. No excess has been allowed. For 1,000 ft. of single track, there will be required sixty-eight 30-ft rails, 68 pairs of splice bars, 272 bolts when four are used per joint, or 408 bolts when six are used per joint. Ties. Main-entry ties should have at least a 5- to 8-in. face, and be 4 to 6 in. deep; their length will depend on the gauge of the track, but they slwuld project from 8 to 12 in. on each side of the rail to give the roadbed stability and the ties a resting surface for the transmission of weight to the roadbed. The wood of main-track ties should be chestnut, oak, or hard pine. Locust ties are very serviceable, but it is not probable that they can be had in sufficient numbers to meet the demand. In case these woods are not to be had, other woods will naturally take their place, but if such is the case their faces should be enlarged. Sawed ties are not as durable as hewed ties with the bark removed. On cross-entries where 20- to 30-lb. rails are used, the ties may have a 4- to 6-in, face and be 4 to 5 in. thick. In rooms, the ties need only be faced 3 or 4 in., or sufficient to form a flat surface for the rail to rest on. Steel ties for mine use are a comparatively recent introduction. In some cases, channel or even I beams are used to which the rails are bolted, but the common form of steel tie consists of some special rolled shape, frequently corrugated, provided with a lug under which the outside edge of the base of the rail fits. The rail is held in position by a clip that presses against the inside base. In order to prevent slipping, the ties have small projections, on the bottom, that cut into the floor. Owing to their thinness, steel ties materially reduce the amount of brushing necessary in low seams. HAULAGE SIZES AND QUANTITIES OF SPIKES* 769 Quantity Size Measured Under Head Inches Average Number oFloO Lb. Weight of Rail per Yard Pounds Per 1,000 Ft. Per Mile I Pounds Kegs Pounds Kegs 2*Xf 1,342 300 1 1,575 71 8 to 16 3 Xf 1,240 324 1 1.710 8| 16 to 20 31X| 1.190 340 1 1,780 9 16 to 20 4 XI 1,000 360 Ij 2.090 10* 16 to 25 3JX& 900 445 2 J 2,350 11 16 to 25 4 X& 720 550 2- 2,910 14f 20 to 30 4*XA 680 590 3 3,110 15l 20 to 30 4 XI 600 670 3> 1 3,520 17f 25 to 35 4iXj 530 750 3 3,960 20 30 to 35 5 X* 450 880 4i 4,660 23 1 35 to 40 5 X& 400 980 5 5,170 26 40 to 55 5JX 375 1,112 Si 5,870 29| 45 to 100 NOTE. In ordering spikes, a reasonable allowance should be made for waste For ordinary mine tracks with two spikes to the tie, divide by 2 the quantities given in the table. For other spacing than 2 ft., proceed as follows: For 30 in., multiply the quantity of spikes by .80; for 28 in., by .858; for 26 in. by .893; for 22 in., by 1.092; for 20 in., by 1.20; and for 18 in., by 1.334. NUMBER OF TRACK BOLTS IN A KEG OF 200 LB. Bolts Size of Nuts Bolts Bolts Size of Nuts Bolts Inches Inches in Keg Inches Inches in Keg X4i H square 195 X2* 1 square 654 X4 1 square 200 X3* 1 1 hexagonal 170 X3J 11 square 208 X3| If hexagonal 237 11 square 216 1* hexagonal 228 X4 1 - square 305 X4 If hexagonal 220 X3i 1 square 329 1X3* 1 hexagonal 415 *X3* 1 square 576 SPACES BETWEEN ENDS OF RAILS Temperature When Laying Track Space to be Left Between Ends of Rails Inch Temperature When Laying Track Space to be Left Between Ends of Rails Inch 90 above zero 70 above zero 50 above zero ! 30 above zero 10 above zero 10 below zero 1 * In this table the ties are placed 2 ft. center to center and four spikes are placed in each tie. 49 770 HAULAGE FEET, BOARD MEASURE, IN MINE TIES OF VARIOUS LENGTHS Length of Tie Size of Tie Inches 4 Ft. 5 Ft. 5 Ft. 6 Ft. 6 Ft. 7 Ft. 7 Ft. 8 Ft. 6 In. OIn. 6 In. OIn. 6 In. OIn. 6 In. OIn. 3X 5 5.6250 6.2500 6.8750 7.5000 8.1250 8.7500 9.3750 10.0000 4X 5 7.5000 8.3333 9.1667 10.0000 10.8333 11.6667 12.5000 13.8333 5X 5 9.3748 10.4167 11.4583 12.5000 13.5416 14.5833 15.6250 16.6667 4X 6 9.0000 i 10.0000 11.0000 12.0000 13.0000 14.0000 15.0000 16.0000 5X 6 11.2500 12.5000 13.7500 15.0000 16.2500 17.5000 18.7500 20.0000 6X 6 13.5000 15.0000 16.5000 18.0000 19.5000 21.0000 22.5000 24.0000 5X 7 13.1250 14.5833 16.0418 17.5000 18.9583 20.4167 21.8750 23.3333 6X 7 15.7500 17.5000 19.2500 21.0000 22.7500 24.5000 26.2500 28.0000 7X 7 18.3748 20.4167 22.4582 24.5000 26.5416 28.5833 30.6250 32.6667 6X 8 18.0000 20.0000 22.0000 24.0000 26.0000'28.0000 30.0000 32.0000 7X 8 21.0000 23.3333 25.6667 28.0000 30.3333 ! 32.6667 35.0000 37.3333 8X 8 24.0000 26.6667 29.3333 32.0000 34.6667 37.3333 40.0000 42.6667 7X 9 23.6250 26.2500 28.8750 31.5000 34.1250 36.7500 39.3750 42.0000 8X 9 27.0000 30.0000 33.0000 36.0000 39.0000 42.0000 45.0000 48.0000 9X 9 8X10 30.3750 33.7500 37.1250 30.0000 33.3333 36.6667 40.5000 40.0000 43.8750 47.2500 43.3333 ! 46.6667 50.6250 50.0000 54.0000 53.3333 9X10 33.7500 37.5000 41.2500 45.0000 48.750052.5000 56.2500 60.0000 10X10 37.5000 41.6667 45.8333 50.0000 54.1667 58.3333 62.5000 66.6667 NUMBER OF TIES PER 1,000 FT., AND PER MILE OF TRACK Distance, Center to Center, in Inches 18 20 22 24 26 28 30 1,000ft 667 600 545 500 462 429 400 1 mi 3,520 3 168 2880 2,640 2,437 2,267 2,112 EXAMPLE. How many feet, board measure, in the ties required to lay 1,500 ft. of track, the ties being 6 ft. 6 in. long, 5 in.X6 in., and spaced 22 in. between centers? SOLUTION. 1,500 ft. = 1.5 thousands of feet. From the two tie tables, 1 .5 X546X 16.25 = 13,308.75, -say r 13,500 t. JB. M. Entry Switches. In large mines, the switches connecting the main-road tracks with those of the cross-entries are of the standard surface railroad type, as described under the heading Railroad Sur- veying. In smaller mines, the layout shown in Fig. 1 is commonly employed. It will be noted that what is known as a cast frog p IG . i ^ is used and that the latch rails are pivoted or bolted HAULAGE 771 FIG. 2 and so are not sprung into place as on surface roads. Owing to the limited room for side tracks on mine roads, the lead of the switches is commonly much less than on surface roads and generally consists of but a single length of rail. Where either motor or rope haulage is used, the lead is greater than where the hauling is done with mules. In this latter case, the switch rails may be _ JJ |f[f| flffl] (l||j < any length up to about 15 ft., de- pending on the lead. On side entries, the length of the switch points is frequently but 2 or 3 ft., when they are known as latches. These latches may con- sist of a piece of bar iron tapered to a point so as to fit more snugly against the rail, and may be held in place by a bolt through a hole in the end. The stub switch shown in Fig. 2 is in common use where mule haulage is still employed, as it is much cheaper than the standard split switch, and answers every purpose where speeds are low. The rails a and b are free to swing from a point a little to the left of the last bridle, and their points slide on flat iron plates spiked to the switch tie, which is broader and thicker than the other ties. The frog may be of the plate or cast type, or may be made by bending the rails composing the switch as shown in the figure. Frogs. On first-class main roads, either standard types of surface railroad frogs or plate frogs, as shown in Fig. 3, are employed. The latter consist of rails of the same section as those used on the mine FlG. 3 track, shaped as shown in the cut, and riveted to a heavy iron plate, usually i in. thick. The frog rails are fish-plated and bolted to the track rails, and the plate is spiked to the ties either at its sides or through holes in the plate. While these plate frogs may be made by any competent blacksmith, it is much cheaper to buy them. One form of cast frog is shown in Fig. 4 and another placed in a turnout in Fig. 1. These frogs are cast in one piece and are inexpensive, but can only be used for temporary work, as they soon work loose from the tie and require constant attention. It is very difficult to get a straight workmanlike connec- tion between them and the track rails, as they are not fish-plated thereto. When the spikes once work loose, the ties must be shifted to bring new wood under the lugs, as the spikes will not hold in the same holes. However, cast frogs are largely used on room entries where mule haulage is employed. The frog shown in Fig. 5 is made by weld- _ ing or bolting to- FlG - 4 gether two rail ends FIG. 5 beveled so that they fit properly. An oak block a placed in the frog angle between the rails helps to stiffen it. Room and Branch Switches. In mines of large capacity where motor haulage is employed on the cross-entries and gathering is done with motors, the room switches are laid as carefully as those on the main haulage road, 772 HAULAGE with plate frogs, points, etc. The following figures show various forms of simple switches often used where the cars are pushed by hand or hauled by mules, but which cannot be used where motor haulage is employed. Fig. 6 shows a room switch with a cast-iron frog / and fixed points a and b. The advantages of this switch are fixed points and the time saved when bringing cars from the rooms. Unless the point a is in line with the main track, the point b is liable to derail the car or cause it to run into the switch. This, however, can usually be avoided by making the rail c somewhat lower than the rail a, thus causing the car while passing to cling to the rail c, and readily pass between the point b and the rail c, and at the same time causing the wheel on the opposite side to take the rail a. Another great trouble experienced with this kind of switch is that where the wheels FIG. 6 are allowed to remain on the cars after grooves have been worn in their treads, the wheel will invariably follow the rail d. The point b should be higher than the rail c, so that the tread of the wheel will not strike the rail c while the car is leaving the switch. The rail c being lower than the rail a, it is obvious that when a car is to be taken into the switch, the driver will have to push the car toward the rail d, so that the wheel will take the rail b and the flange of the wheel on the opposite side will pass between the point a and the rail d. This form of switch is not applicable in the case of mechanical haul- age, because it does not give an unbroken main line, which is essential to the Steady movement of the trip. -fill (U ill FIG. 7 FIG. 8 The switch shown in Fig. 7 has loose latches b. Instead of a frog, a frog latch c is used, which requires the lead rail a to be raised a certain height above the rail of the main track, so that the latch c can be thrown across this rail. The latch c is held in position at one end by a strong bolt, and at the other end by a piece of iron spiked to a plank underlying the frog, as shown. By the use of this switch, the main track is broken only at the point of switch. Fig. 8 shows a form of switch giving an unbroken main track. The lead rail of this switch has a fixed point; a frog latch c is used similar to that shown in Fig. 7, and a switch latch a is used on the follower rail. This latch has a slight projection on its under side to prevent its slipping off the rail of the main track when in use. This form of latch is unde- sirable, since, if, by the negligence of the driver the latch is not re- moved after being used, it will derail cars on the main road, since it is not easily pushed aside by a _ Q car passing out. r IG. 9 Fig. 9 shows a rough arrangement where a turnout or any other condition requires the temporary use of a switch. The ordinary form for narrow gauges consists of a movable rail a, about 6 ft. long, pivoted on a center ft. Where the curve is not great, this arrangement acts admirably where cars are pushed by hand, but for mule or locomotive haulage it is not recommended. The dotted line shows the position of the rail a when the straight road is in use. HAULAGE 773 Fig. 10 shows a switch for permanent tracks in coal mines. No frog or latch is required. By turning the lever h, the throw rod o moves the cranks ikm, so that the rails r will face the rail df, the rail n will face the rail b, and the rail g will face the rail/. The lead and other rails can be reduced to any required length to suit circumstances. When the lead rail/d is from 12 to 16 ft. long, and the other lengths are in proportion, the switch gives excellent results. It should not be made of less than 20-lb. rail, and heavier will be better. The objection to this switch is that the point of curve comes where the stub ends of the rails face each other and the angle formed causes the car to lurch. Diamond Switch. What is called a diamond switch in trackwork is a double crossover, such as is shown in Fig. 11 (a), (6), and (c). The laying out of a diamond switch is similar, as far as the calculation is concerned, to the laying out of a turnout switch. A simple method, and one that is often used in mine work, especially where track room is limited, is as a follows: Through a central point a. Fig. 11 (a), midway between the two tracks, draw two straight lines at right angles to each other, each making an angle of 45 with the track rails. Extend these lines until each intersects lines drawn through the points of switch c\, cz, cs, and a to which the latches come, if used, and at right angles to the track rails at these points. These intersecting points are the centers of the turnout curves, and are marked d\, dz, dz, and d^, respec- tively. Where the diagonal lines cross the inner rails of the two tracks, bi, bz, bz, and &< are the main-rail frog points. It is evident that, in this construction, according to the distance between the track centers, the diamond-frog points, at each side of the diamond, will lie between the two tracks, as shown in (c), or they will be coincident with the two inner rails of these tracks, as shown in (b), or they will lie within the track rails, as shown in (a). The position of these frog points depends on the length of the cross- m ing or the distance be- tween the opposite switch points measured on the main rail, as com- pared with the distance between the track cen- ters. Notes on Tracklay- ing. As explained un- der the heading Survey- ing, it is advisable to p IG have the points (sights, sight plugs, strings, etc.) on which the entries are driven set such a distance from the rib that they come over one of the rails and may thus be used to aline the track. The distance the points are set from the rib depends on the width of the car but is commonly from 2 ft. to 3 ft. By keeping one rail in line with the plugs, the ample and uniform clearance demanded by the laws of most states may be maintained between the side of the car and the other rib. It is not customary to lay the permanent track as fast as the entries are driven. Light rails spiked to widely spaced and unballasted ties laid on the floor are used at first, and after the entry has advanced three or four rail lengths (90 to 120 ft.) the permanent track is laid. Before the ties are put down, the roadbed should be surfaced and brought to grade. While this is not always done, it is the better practice except where surfacing material must be brought from a distance, because by so doing the roadbed will be firm from the outset and will not require attention because of subsequent settling. After the ties are placed at about the proper spacing, the rails are placed upon them and fish-plated together. The ends of the ties should be lined up so that on some one side their ends project a uniform distance, say 8 or 10 in. from the rail. A preliminary lining up is given by the sight strings and before the rails are laid in position, but the final lining of the ends of the ties is done by measuring with a foot rule as the rail is about to be spiked to the tie. After the rail lengths on one side of the entry are spiked, the rails for the other side are laid in place and fish-plated together, and before being spiked are brought to gauge. In first-class entry work the track is ballasted with crushed stone as in surface railroad practice and surfaced with finer material of the same kind. 774 HAULAGE Neither draw slate nor bottom rock make satisfactory ballast, particularly if the mine is wet, as they soon disintegratein to an impervious clay that holds water and becomes soft and mushy, a condition that results in the track soon being out of line and grade. Under no circumstances should coal or bone be used for ballast, as they soon are ground into powder and furnish an excellent material for the propagation of a dust explosion. In side-entry work, where the track is not ballasted and the ties are laid upon a fireclay floor that is wet, they soon sink into it, and if animals travel over such a roadbed, it soon becomes muddy and affords an insecure footing. Where depressions in the floor allow water to accumulate, this state of affairs is particularly apt to occur, so that especial attention should be paid to the ditching in order to drain off the water. If the water comes from the roof and drips on the track, the soft clay must be dug out and ashes substituted. The ashes may absorb the moisture and dry the fireclay to such an extent as to make the roadbed ser- viceable, but in case they do not, additional ties should be put in so that they are close to- gether. If it is neces- sary to place the ties close together when the road is first laid, only a part of the ties are spiked to the rails un- til the track and bed have been put in shape; then the rails are spiked fast to the other ties. This forms a corduroy roadbed and will afford a fair roadbed and track, although it may need overhauling from time to time as the clay swells up and mixes with the cinders. In some mines that have soft clay bottoms, it is the custom to lay mudsills of 3"X12" plank parallel with the track and on these to place the cross-ties. The planks are sometimes placed skin to skin ; the same care, however, is necessary in this as in the former case to pro- FIG. 11 - vide for drainage and to prevent the clay oozing up between the planks. The ordinary spacing of ties on main entries is from 18 in. to 2 ft., measured between the centers of the adjacent ties. In speaking of the spacing of ties, the distance between the edges of the ties is sometimes used instead of the distance between centers. Thus, if the ties have an 8-in. face and are spaced 2 ft. from edge to edge, there will be 2| ft. between the centers, which is too great a distance for a roadbed on which there is a heavy traffic. HAULAGE 775 On cross-entries where mule haulage is employed, a distance of 2 to 3 ft. between centers is allowable where 30-lb. rails are used. Ties for room track have a 3- to 4-in. face and sufficient thickness to take the spike, and are placed from 3 to 4 ft. apart, where the cars are pushed by hand, but where motors enter the rooms the ties must be spaced as in entry work, but ballasting and grading is rarely necessary. On room entries, it is advisable to lay the room switches at the same time the permanent track is put down. This prevents any subsequent interference with traffic and, further, the work can be done much better when the track- layers are not stopped by passing trips. If the rooms are driven on points set a uniform distance apart along the entry, the room sight plugs may be used by the tracklayer as a guide in placing the frogs. In many mines where the rooms are evenly spaced and a standard frog, etc. are used, the entire switch is purchased, all the lead, follower, switch, and point rails being cut to an exact length and properly drilled for plating and bonding. This is a great help toward securing a first-class track, as the frog at No. 1 room haying been placed exactly, those on the rooms inside must of necessity come right. Unless the pillars are to be drawn as soon as the rooms reach their limit, it is customary to take up the room tracks and in some cases the frogs on the entry, relaying them when pillar drawing is about to begin. Whether this is a wise policy depends on circumstances. In wet mines where the rails may be eaten by acid water, or where the roof is bad and the track is apt to be buried under falls, or when 5 or 10 yr., or more may elapse before pillar drawing begins, it is advisable to remove the rails from worked-up rooms and to use them elsewhere. But where the mine is comparatively dry, the roof good, and pillar drawing will begin in a year or two, the rails had better be left in place, as the cost of taking up and relaying them will more than offset the interest on the idle capital. Rails should be stacked and not thrown in irregular piles. Three heavy timbers should be laid upon level ground in such a way that they support the ends and centers of the rails, which are placed side by side upon them. When one row of rails is filled, additional and lighter timbers are laid upon it, and another row filled, and so on, untiUhe stock on hand is neatly piled, each length by itself. Ties-should be stacked in a similar way to props, as explained under the heading Timbering. Both ties and rails are better kept outside the mine, a day's or a week's supply being brought in at intervals as needed. ANIMAL HAULAGE Selection of Stock. While horses and ponies are generally used abroad for mine haulage, mules are preferred in the United States, as being hardier, less nervous, and more easily broken to their work. Large heavy mules with long backs and relatively short legs can exert their strength to greater advantage than short-bodied long-legged ones, although this is not always admitted. Mere weight is not an indication of strength, as it may be due to fat, but a good working weight, say up to 1,400 Ib. without clumsiness or thick hocks, is to be desired in a mule. Perhaps the best mules come from Missouri and Kentucky and, for mine use, have an average weight of about 1,200 Ib. and a height of about 16 hands. Mules from 4 to 6 yr. of age that have been worked are easier to break to mine work than those without training of any kind. Mules are naturally influenced by changes of water, diet, altitude, etc., and before being tried in a mine should be given ample time to become accustomed to their new condi- tions. If this was always done, probably a much smaller number would be rejected as being unsuited to mine work, for a mule cannot be expected to work when it is not well. While some mules give absolutely no trouble when first taken into the mine and will pull loads from the outset, the average mule has to be broken, and for this purpose should be handled by two men, the driver and an expert in manag- ing stock. At ffrst, the load should be light, the trips short, and the mule not worked for more than 2 or 3 hr. The load, length of trip, and number of hours worked may be increased daily. When properly harnessed and cared for and, above all, kindly treated, the average mule soon learns his duties, will back up to the trip without command, and will follow his driver's call or whistle. Feeding Mules. Mr. H. W. Hughes, gives the average daily ration at an English colliery for 80 horses averaging 15 hands high, the figures covering 776 HAULAGE a period of 8 yr., as follows: Grain, 7.25 lb.: bran, 9.25 lb.; hay, 18.75 lb.; total, 35.25 lb. The grain was composed of beans, 3 lb.; maize (corn), 2.75 lb.; and oats, 1.50 lb. The last item was hay, 14 lb.; clover, 1 lb.; and straw, 3.25 lb. The American mule appears to be fed about two-thirds as much as the English horse. Mr. Chas. E. Bowron, gives the food allowance for mules at several mines in Alabama and Tennessee, the first figures being pounds of hay and the second, pounds of grain: 9.54 and 17.44, 7.92 and 19.20, 7.94 and 15.04, and 12.62 and 15.50. The total daily food allowance in these cases was 26,98, 27.12, 22.98, and 28.12 lb., respectively. It will be noticed that the weight of the hay was about one-half that of the grain, reversing the usual ractice. Mr. Bowron further gives the allowance for army mules during the panish- American war as hay 14 lb. and grain 9 lb., and for the horses hay 14 lb. and grain 12 lb. In the anthracite regions of Pennsylvania, the average ration for mules from 1,000 to 1,200 lb. in weight is 12 lb. of grain and 15 lb. of hay. The composition of the grain varies from two-thirds cracked corn and one-third oats, to equal proportions of each. Corn is richer in fat-producing elements than oats and is fed to give strength, but too much grain will cause acute indigestion, paralysis of the walls of the stomach, and usually results in death. A feed of bran once a week is recommended as a laxative: also a handful of pure coarse ground salt twice a week. Mules should be fed three times a day, although some large companies feed but twice daily. On idle days, the food allowance may be reduced 25 to 30%. Hay is digested chiefly in the intestines and grain in the stomach, hence, if possible, a mule should be first watered, then given hay, and lastly grain. If the water is given last, it washes the food into the intestines before it is acted on by the gastric juices in the stomach. If the hay is given after the grain, it carries the grain with it into the intestines. This order of feeding is not always practicable in a mine and it is of advantage to place watering troughs about the mine so that the mules can be watered during the day while at work. As the feed is in the boxes when a mule is put in the stable at night, there should also be water in his water trough so that he can drink at intervals while feeding. Fresh food should never be placed on top of any left over from the previous feeding. A mule should have plenty of water the first thing in the morning, and care should be taken to have the water pure and the troughs clean. Care of Mules. Mine mules should have clean comfortable quarters, with pure water and food. Their feet and legs should be washed every night and their hocks dried ; and they should be combed regularly. Extreme care should be taken that they are shod properly, and a competent shoer is imperative at mines where many mules are used. If the mine is too small to warrant the constant employment of a veterinarian, arrangements should be made for one to visit the stables monthly to look over the stock, paying particular attention to their feet. The stable boss or mine foreman should inspect the harnessing of the mules before they begin work. All parts of the harness must fit properly, particularly the collar, which transmits the weight to the mule's shoulders; the names, to which the traces are attached, should bear evenly upon the collar. The traces should be of equal length and free from knots: many insert a coiled spring between the trace and the car to take up the jar of starting. Mules should not be worked more than one shift per day, and if overtime is necessary, should be given a chance to rest the next day. If stabled under- ground, they should, unless the expense is prohibitory, be brought to the surface from the close of work Saturday until Monday morning. This pro- cedure is not only humane, but the fresh air with the chance to run and roll in the pasture and to nibble at the fresh grass, keeps the animals in health, adds to their efficiency, and prolongs their life. Estimates of the length of the working life of mine horses and mules vary so widely that it seems impossible to give an average. Mr. Hughes, quoted before, gives the average useful life of horses working in English mines as more nearly 9 than 8 yr. This figure is based on 13 yr. experience at some large collieries and should be considered authoritative. Mules seem to have a much shorter working life than horses. Mr. Bowron assumes the average work- ing life of a mule in the mines of the Birmingham, Alabama, district, to be 6 yr. The records of the Fairmont Coal Co. for 1905, show that in that year, 26% of their stock either died, was killed, or had to be disposed of on account of being crippled or worn out. This shows a working life of between 3 5 and 4 yr. In HAULAGE 777 estimating the cost of mule haulage it is probably well to count on the life of a mule as 5 yr., and that 10% of the stock is in the stable either sick or tempo- rarily disabled. Work of Mules. The amount of work that a mule can do is dependent on the strength and condition of the mule, the condition of the track and rolling stock, the relative sizes of paying and dead load hauled, length of trip, presence or absence of grades that may be for or against the loads, etc. Mr. Bowron gives the following figures for mines in Alabama and Tennessee; WORK DONE BY MULES Group Average Haul Mile Average Output Tons Average Ton- Miles per Mule Net Cost per Ton- Mile Conditions Gross Net 1 2 3 4 .32 .37 .78 .64 513 861 502 887 12.4 24.8 41.4 38.3 6.9 13.8 23.0 21.4 35.7 17.9 10.7 11.5 Unfavorable Average Best Average The average haul is the distance traveled in bringing out the loaded car; the total haul is twice this. In the columns headed Average Ton-Miles Per Mule, the figures under the heading Net are for the paying load of coal hauled. The figures in the column headed Gross are based on the assumption that the car weighs 40% as much as the coal carried, but is carried twice as far. The mines in Group 1 are four in number with unfavorable conditions caused by short hauls, and steep adverse grades. In all but one of these mines, the mules were employed solely for gathering. In the seven mines in Group 2 and the two mines in Group 4, the mules were employed only for gathering, and average conditions preyailed, the mines being fully developed, the hauls of fair length, and the track in reasonable shape, etc. In the three mines of Group 3, mules were used both for main-line haulage and gathering. A comparison of Group 2 with Groups 3 and 4 shows that better results are obtained when the hauls are of fair length, as less time proportionately is taken up in changing trips. It is estimated that a horse or mule will exert a tractive effort equal to one-fifth of its weight at a speed of 2 to 4 mi. an hr. for 1,000 to 1,200 hr. per yr.. say for 4 to 5 hr. per da. in a mining year of 200 to 220 da. In starting a load from rest, a much greater effort is exerted for a limited time. When gathering single cars, where the most distant room is not much over J to | mi. from the parting, a mule should make two to three round trips per hour, and bring in fifteen to twenty-five loads per day. In seams of moderate thickness where the cars hold, say, 1.5 T., this means the delivery of a paying load of from 22.5 to 37.5 T. per da. In thick seams, where the load is 2.5 to 3 T., the production per mule will vary between 60 and 75 T. In hauling from an inside parting to the drift mouth, where the distance is from to J mi., and the grades are such that a mule can haul two loaded cars, one animal will deliver from thirty to forty loaded cars per day, equivalent to a paying load of from, say, 45 to 100 T., depending on the size of the car. These results cannot be obtained unless the management is competent, and sees to it that the rails, roadbed, and cars are in first-class condition, that the miners are properly distributed so that there are no unnecessary delays at the face in waiting for loads, and that the mules are well fed, well shod, and properly cared for. When the seam is pitching and the entries are crooked with irregular grades and the track is soft, as in the anthracite fields of Pennsylvania, no average figures can be given because the conditions vary so from mine to mine, but, in general, the efficiency of a mule is about one-half that of the same animal in flatter and more regular seams. Cost of Mule Haulage. In order to compare the cost of haulage at one mine with that at another, haulage costs should be given in cents per ton-mile; that is, the cost of hauling 1 T. of coal 1 mi. Further, the underground con- ditions should be known, for it is possible that there is greater efficiency where the cost is, say, 15 c. per T.-mi., than where it is but 10 c. 778 HAULAGE The cost of mule haulage is made up of three items; depreciation, feed and care, drivers' wages. If ten working mules per day are required for a given tonnage, eleven must be provided, as one is practically certain to be laid up for the time being, either sick or crippled. If the life of an American mine mule is but 5 yr., and his cost is $250, $55 must be allowed annually per working mule for renewals, on the basis that 10% of the stock is idle. If the mule is fed 12 Ib. of corn and oats in equal proportions and 15 Ib. of hay per day, his total food consumption will be 5,475 Ib. of hay and 2,190 Ib. each of oats and corn per year. At $25 per T. for hay, 45 c. per bu. of 32 Ib, for oats, and 80 c. per bu. of 56 Ib. for shelled corn, the individual cost of these items will be $68.44, $30.80, and $31.29, or a total of $130.53 per yr. Allowing for the feed of the idle mule, the annual cost per working mule will be $144.06. The wages of the stable boss, harness, shoeing, services of veterinarian, etc., will be fully $60 per yr. per mule at large mines and from $100 to $125 per yr. at small ones. Allowing for the idle stock, probably $90 per yr. is a reasonable charge. One working mule will therefore cost $55 for renewals, $144.06 foi feed, and $90 for stable charges, etc., or a total of $289.06 per year of 365 da., or 79.2 c. per da. However, the mines do not run 365 da. per yr., the working days averaging about 220. On this basis the fixed charges per working mule per working day will be $289.06-7- 220 = $1.314. To this must be added the driver's wages, which at present vary from $1.75 to $2.50, averaging, say, $2.125, making the total cost per working mule per working day, $3.439. The cost per ton of coal shipped is found by dividing the cost of all the mules by the total tonnage. Thus, if ten mules at a total cost of 10X $3.439 = $34. 39 handle an output of 900 T., the cost per ton is $34.39 -f- 900 = 3.821 c. If the average distance hauled is f mi., the cost per ton-mile per ton of output is 3.821 X = 10.189 c. Since each mule delivers an average of 90 T hauled f mi., the ton-mileage per mule is 90X1 = 33.75. Assuming the cars to hold 2.5 T., the output requires the delivery of 900-7-2.5 = 400 cars per da. If the cars weigh 1 T. each, the total weight handled by the ten mules per day will be, coal 900 T.; outbound loaded cars 400 T.; inbound empty cars 400 T.; or a total of 1,700 T. hauled f mi. at a cost of $34.39. This is equiva- lent to 637.5 T. hauled 1 mi. for ten mules, or 63.75 T.-mi. per mule, at a cost of $34.39-7-1,700 = 2.02 c. per T. gross (cars and coal) of material hauled, and $34.39-7-637.5 = 5.4 c. per T.-mi. The haulage costs given by Mr. Bowron in the preceding table are based on drivers' wages of $1.762; depreciation $25 per mule per year; feed and stable attendance 34.9 c. per da. for 365 da.; interest 3.3 c. per da. for 365 da.; making the total cost per working mule per working day, of which there were 276 in the year, $2.46. In the reports of some coal mining companies, a charge of 50 c. per da. per mule is made for all items other than drivers' wages. This is, obviously, altogether too little. Safe Grade for Mule Haulage. While the grade against empties on the main haulways can be 1.5% the grade on cross-entries should not exceed .5 to 1%, where mules must gather cars in a hurry. If the mules are winded in taking in empties, the loaded cars must necessarily come out slower, so that the advantage gained by quick delivery of empty cars is offset by the loss of time in returning the loaded cars. Often mine mules are injured by winding them and then not giving them time to recover their breath for the return trip. The driver has not so much control over his car and animal that he can stop instantly, and if the mule lags or stumbles, the car will probably run against the mule and injure its legs. A safe down grade for mule haulage should not exceed 3% and great care will be needed in that case. On such steep grades, while the mule can pull up the ordinary mine car, the brakeman or driver should run the car down independent of the mule. A loaded mine car will slide on rails even with four wheels spragged when the grade is 6 to 8% , depending on the condition of the rails. SELF-ACTING INCLINES* In a self-acting incline, otherwise known as a gravity incline, gravity plane, or simply, as an incline, the weight of a loaded car descending an inclined plane is utilized to raise an empty car. In hilly regions, where the coal seams outcrop at a considerable elevation above the valley, inclines are in common use to lower * See also Slope Bottoms. HAULAGE 779 |; the loaded cars from the mine to the tipple. They are also, but far less fre- ; quently, used underground to lower loaded cars from one level to another. Tracks, Switches, Etc. The tracks upon inclines may be arranged in one > of three ways. The best arrangement consists in two separate tracks thrpugh- > out the entire length of the incline. Where the amount of coal handled is not I large or where the capital is not available, it is quite common to use three rails \ both above and below a parting or turnout midway of the incline where there are four rails. That is, both above and below the parting where there are two independent tracks, the middle rail of the three is common to both the ascending and descending tracks. In the third arrangement, while there are three rails above the parting, there are but two below_it. Self-acting switches set by the mine cars are provided at both the top and bottom of the incline where the rails join to form a single track, and similar switches are used at both ends of the turnout on three-rail inclines. Safety switches for derailing runaway cars are frequently used. These are usually of the spring-latch type, which are closed by the ascending empty car and open automatically after it has passed. They are thrown to permit the passage of the loaded car by means of a lever at the head of the incline, the connection between the switch and lever being made by wire or rods in the same manner as that employed on surface railroads to throw distant switches. Safety blocks are used at the top of the incline near the knuckle to prevent the cars running away down the incline before they are attached to the rope. The blocks may be heavy timbers placed by hand, or a more elaborate arrange- ment of iron set by levers or automatically by the cars. The weight of the rail used should be proportioned to that of the loaded car. As the incline must last the life of the mine and all the coal shipped must pass over it, rails weighing less than 50 Ib. per yd. are not to be recom- mended where the loaded car weighs as much as 5,000 to 6,000 Ib. Lighter rails may be used for lighter loads, but are hardly to be advised as the smaller sections require a closer spacing of the ties, more attention on the part of the repairmen, and are more apt to be bent in case a runaway trip jumps the track. First-class ties should be used and the roadbed should have a uniform slope and should be well ballasted. In fact, incline tracks should be laid with as good material and with as much care as those on a main entry where motor haulage is employed. In order to prevent the track creeping or sliding down hill on steep pitches, every second or third tie is made long^enough to extend across both tracks and its ends are anchored in hitches cut in the sides of the excavation, are braced by posts firmly planted in the ground, or are held by wire ropes or iron rods fastened to solid objects such as iron bolts sunk in a ledge of rock, large trees, etc. Square notches should be cut in the base of the rail at intervals of 10 or 15 ft. depending on the slope of the incline. These notches should come upon the long or anchor ties, to which the rails are in turn anchored by track spikes through the notches. Rollers. Rollers for supporting the rope should be set closer together than upon flat or upon steep inclines. Their distance apart varies from 12 to 18 ft., an average spacing being 15 ft. It is better to vary the spacing of the rollers by a foot or more each way from the average, as this will, in a very great measure, prevent the flapping of the rope which is so wearing upon it and the rollers and which is almost sure to occur when the rollers are exactly the same distance apart. The jolting of the cars shakes much coal from them, and this soon fills the spaces between the ties and clogs the rollers and prevents their turning. When the rollers are not free to revolve, the frictional resis- tance to the passage of the rope and the wear upon it and the rollers is very great; consequently, the track around the rollers should be cleaned frequently, sometimes as often as once or twice a day. With tracks in fair shape and rollers 12 to 15 ft. apart, actual tests have shown that the resistance due to the friction of the rope in running empty cars down grades of from 3.8 to 6.2%, varied from 6 to 15% of the weight of the rope. Ropes, Drums, Barneys, Etc. The strain on the hoisting rope is equal to the force required to accelerate and hoist the load and to overcome friction, and may be calculated by the formula R = F+G+I, as explained under the heading Resistance to Haulage, noting that the weight of the rope must be added to that of the car. As the wear on the rope from passing over idle rollers, trailing on the ground, and the jerks due to dropping the trip over the head of the incline is so great, a much higher factor of safety should be used than in the case of shaft hoisting ropes; 10 is none too large. Ropes for inclines are commonly made with six strands of seven wires each laid around a hemp center (see section on Wire Rope) and those of the lang-lay and locked-coil 780 HAULAGE types are often favored because of their larger wearing surface and consequent longer life. The rope is usually attached to the car by a chain 15 to 20 ft. in length, socketed or clamped to the rope and provided with a clevis or hook. Where the pitch is very steep and slope carriages or gunboats are used, bridle chains similar to those used on shaft cages are attached to the corners of the carriage or gunboat and to the rope at some point above the socket. Where cars are attached to the rope by couplings they are subject to strains that rack them while being pushed over the knuckle; there is possibility of acci- dent from their running over the head of the incline before the rope is attached ; time is lost in hooking the cars to and unhooking them from the rope; and the rope is liable to be kinked and unduly strained in the hooking-on process. To avoid these causes of wear and danger, it is a common practice, where con- ditions are otherwise favorable, to attach to the end of the rope what is called a barney. The barney consists of a small car or truck running on light rails placed between those of the regular tracks of the incline. At the bottom of the plane, the barney passes into the barney pit so that the mine car may pass over it to the tipple. When cars are being hoisted, the barney comes out of the pit and pushes the cars ahead of it up the incline. Similarly, at the top of the incline, the cars are dropped against the barney and are held back by it as they are lowered. A barney may be built of heavy timber or iron and must have sufficient weight to prevent its being lifted from the track at the bottom of the incline by the weight of the cars pushing against it. The face of the barney should be covered for its full width and height by a sheet of heavy plate iron to afford a wide bearing for the bumpers of the car. Cars intended for use on inclines operated with barneys should have bumpers of larger face than usual so that they may not ride or interlock while being raised or lowered. To avoid the cost of a special track for the barney, one form of this device is provided with wheels which have double grooves on their face and a lateral play on their axles. For most of the trip the outer grooves of the wheels run on the same track as the cars, but at the bottom of the incline the inner grooves engage a supplementary barney track, the wheels are forced inwards on their axles to accommodate themselves to the narrower gauge, and the barney passes into the usual pit. At the head of the incline, the ropes pass around a drum set, usually, at such an elevation that the cars may pass under it, one rope winding on the drum as the other winds off. The diameter of the drum is determined by the same rules that apply in the case -of hoisting engines, and its width should be such that when the cars are in the middle of the incline (but not on a turnout in the case of three-rail inclines) the ropes will be in the centers of their respective tracks. If the head of the incline is built upon a trestle, in order to secure strength and steadiness and to avoid massive and expensive construction, it is usual to place the drum below instead of above the car tracks. Where the pitch is steep and a single drum is used upon which one rope winds on at the top and the other winds off at the bottom, the upper rope will be so high if the lead is short (that is, if the drum is near the knuckle) that the cars will be lifted from the track as they drop over the knuckle. This difficulty can be overcome by the use of two drums geared together so as to turn in opposite directions. This allows the ropes to run off the same side of their respective drums and at the same height above the track. The drums can then be placed such a distance back from the knuckle and such a distance above the track that the ropes are tangent to the rollers on the incline. This arrangement calls for the use of two brakes, one for each drum, which, however, may be placed close together on the same stand. Instead of drums, a pair of wheels each with a series of parallel grooves on its face, may be employed. The rope is in one piece and after making several turns around the pair of wheels has its end hitched to the loaded and empty trips respectively or to barneys. These wheels are set below the floor of the drum house at the head of the incline so that they revolve horizontally, and their axles are vertical and in the center line between the two incline tracks. They are made of such a diameter that the ropes are in the center of the tracks; that is, the diameter is equal to the distance between the center lines of the tracks. The greater the tension necessary to prevent the rope from slipping, the greater is the number of grooves; four or six are commonly used. Sometimes, to give a greater bearing surface between the rope and the wheels, the rope is lapped in the form of a figure 8; but this is to be avoided because of the undue bending strain thus thrown upon the rope. The brakes controlling the speed of the drums must be very powerful, strongly constructed, and continually watched that they may be in good and effective condition. This is particularly necessary with steep pitches and HAULAGE 781 heavy loads, owing to the increase in the momentum as the pitch and the loads increase and to the fact that the load is constantly increasing as the rope on the load side winds from the drum while that on the empty side winds on it. Grades and Their Effects. On short inclines where the difference between the weight of the loaded and empty cars is considerable (say, those where the length does not greatly exceed 500 ft. and the load is equal to or greater than the weight of the car), a pitch of 3, equal to a grade of 5.24%, may be sufficient to impart motion to the cars if they and the track are in first-class condition. Where the incline is long or where the weight of the empty car bears a greater ratio to that of the loaded car than that noted, pitches up to 10, or 17.64%, may be necessary to start the trip. The greatest pitches on which cars can generally be run without spilling their contents over the end gate are about 15 (26.8%), for cars with topping to 20 (36.4%), for cars loaded level full. In some cases where the seam is thick enough to permit their use, cars with high backs are employed where the incline is steep. Where the pitch exceeds, say, 20 and where the breakage of the coal is not objectionable (as where the mine run coal is coked) the contents of several mine cars are dumped at the head of the incline into a large sheet-iron car, or tank, called a gunboat or, sometimes, a skip. These are not detached from the rope and are, of course, run in pairs in balance, and dump or discharge automatically at the foot of the incline into bins or upon screens. When breakage must be avoided and the pitch is too steep to permit the cars being lowered in the usual way, they may be placed upon a platform on wheels attached to the ropes. These platform cars are variously known as slope carriages, dummys, etc. When these are used, the tracks at both the head and foot of the incline are generally at right angles to those on the plane so that the car rests sidewise on the rails of the carriage. The loading and unloading of the carriage is performed in much the same way as on a shaft cage; that is, the loaded car pushes off the empty car at the top of the incline, and the empty car pushes off the loaded one at the bottom. If the car is placed on the carriage endwise on instead of sidewise, particular attention must be taken to lock it securely in place. If the cars are attached to the rope in trips, the drawbars must be con- tinuous and they and the couplings must be of heavier metal than in hauling on a level. Further, the steeper the pitch and the longer the trip, the heavier must be the couplings. When barneys are used, special couplings are not necessary. Conditions Unfavorable to Use of Inclines. Inclines requiring for their operation a large number of cars, say, six or more, are expensive to operate and maintain. Barneys cannot be used as the bumpers are practically certain to interlock if the cars are pushed up a track that may not be in the best con- dition. Further, as the barney must generally be placed the length of a trip below the knuckle and the trip dropped down upon it, the strain upon the rope and drum from the impact of the cars is so great as to be extremely dangerous. Running a large trip attached to a rope also has objectionable features. The cars must be very heavy in all their parts to withstand the strain upon the couplings as the trip is pushed over the knuckle on the loaded side and as the slack between the empty cars is taken up at the foot of the incline. For this reason, the strain upon the rope and drum is great. The labor required at both the top and bottom to handle such a large number of cars is excessive, and its cost would pay a good interest on a rope haulage plant, retarding car haul, or electric motor for transporting the coal from the mine to the tipple. Inclines give excellent results at mines of limited output where the plane is short and one-car trips can be run with barneys, but even under the most favorable conditions it is a question for consideration if they may not well be replaced by a retarding conveyer or car haul. Calculations for Self -Acting Inclines. Because the same number of cars is attached to each of the ropes, their weights balance and an incline will be self-acting if the weight of the coal to be lowered is greater than the weight of the rope to be raised together with the weight representing friction and other resistances. The following formulas may be used in solving problems connected with motion on self-acting inclined planes: a = -jyg (sin X-fcos X) = " ? v = at, / = ? These formulas, with the exception of the first, are the familiar ones appli- cable to all cases of uniformly accelerated motion; s, however, is the length of the incline. Because motion on an inclined plane is due solely to gravity that component of it g sin X that acts parallel to the plane is the measure of 782 HAULAGE the acceleration. But this constant acceleration is diminished by the constant resistance of friction fg cos X; whence, the net acceleration is the difference of the two. It is apparent that when sin X =/cos X, the plane is in equilibrium with the p forces on the two sides balancing, because then o = XgXO = 0, and when there is no acceleration there can be no motion. From the relation sin X =/cos X, there results =? =/, whence tan X =/. This is the general formula for equilibrium COS A on an inclined plane, for when tan X is greater than/, the plane is self-acting; when tan X =/, the plane is in equilibrium ; and when tan X is less than /, the plane is not self-acting and it will require more force than the weight of the coal to overcome the friction. This formula is very valuable in making pre- liminary calculations. EXAMPLE. (a) If friction /is 4% (.04), can a plane pitching 2 be made self-acting? (6) Friction remaining the same, can a plane pitching 8 be made self-acting? (c) With friction as before, what is the least pitch at which the plane will be self-acting? SOLUTION. (a) Here, tan X = tan 2 = .03492, is less than /=. 04000 and the plane is not self-acting. (b) Here, tan X = tan 8 = .14054, is greater than /= .04000, and the plane may be self-acting. (c) Here it is required to find the angle of elevation of the plane when its tangent is known. Since tan A"=/=.04000, X = 2 17' 27". At any greater pitch, motion will result and the plane will be self-acting. It does not follow, however, that^because motion is possible that a plane can be operated in practice. Thus, in (c), while motion will result when the pitch is increased to, say, 2 30', the number of cars that would have to be handled in a trip would be so very great as to be impracticable from an operat- ing standpoint. ( After it has been determined, by the use of the preceding formula, that the pitch is sufficient to permit of the plane being made self-acting, the number of cars required in a trip to start motion on the plane is commonly found from the formula, R (sin A-+/COSA-) C sin X- (C+2E)f cos X in which, N = number of cars in trip; C = weight of coal in loaded cars, in pounds; E = weight of empty cars, in pounds; R = weight of rope attached to empty trip, in ppunds. In the formula, all the terms are known except /, which, while commonly taken as .025 may be very much more, especially on flat inclines where the rope sags on the ground between the rollers or where the track is in bad condi- tion and the rollers so clogged with dirt that they do not turn. EXAMPLE. How many cars will it require to start the trip on an inclined plane 2,000 ft. long and pitching 8, when the car that weighs 2,500 Ib. carries a load of like amount, the rope weighs 2 Ib. per ft., and the friction is 4 per cent. (.04)? SOLUTION. Substituting in the last formula, there results, ,, 4,OOOX(.13917+.04X.99Q27) = 2,500 X .19317 -(2,500+ 2X2,500) X. 04 X. 99027 C&rS From this, it will require fifteen cars to start the trip. In the formula, a = =^g (sin X /cos X), a = acceleration in feet per second per second, produced by an unbalanced force C, which is weight of coal in descending cars, in setting in motion weight W, which is weight of coal + weight of qars+ weight of rope R+ weight of drum D. The formula may, thence, be transformed to read In a general sense it may be said that the weight of the coal C is the motive power that sets in motion all the other weights including its own. EXAMPLE. In the preceding example, assuming that the rope drum is 8 ft. m diameter and 10 ft. wide and weighs 32,000 Ib., and that there are fifteen cars in a trip, (a) what will be the time of descent down the plane? (o) What is the final speed, in feet per second and in miles per hour? (c) Fur- HAULAGE 783 ther, assuming that the speed is not allowed to exceed 25 mi. per hr., what will be the capacity of the incline in an 8-hr, da., making the usual allowance for delays, etc.? SOLUTION. As there are fifteen loads of coal, C = 15X2,500 = 37,500 lb., 2E = 2X15X2,500 = 75,000 lb., # = 4,000 lb. f > = 32,000 lb., and (C+2E +R+D) = 148,500 lb. -. 04 X. 99027) = .81 ft. per sec. per sec. From this the time of descent is / = The final velocity reached at the foot of the incline will be # = .81X703 = 56.94 ft. per sec., or (3,600X56.94) ^5,280 = 38.8 mi. per hr. As the speed is limited to 25 mi. per hr., or 36 ft. per sec., the brakes must be applied at the end of /= = 44.4 sec., when the trip has traveled down .ol the incline a distance of s = - - = 799.2 ft. As retardation and accelera- tion are equal, the time required to start and stop the trip will be 88.8 sec., and the distance traveled during these periods will be 1,588.4 ft. The remaining 2,000 1,588.4 = 412.6 ft. of the trip will be made in 412.6-^-36 = 11.4 sec. The entire time of descent will be 88.8+11.4 = 100.2 sec., or 1 min. 40 sec., practically. If 50 sec. is allowed for handling the ropes between trips, a trip will require 2% min., and 24 trips will be made in 1 hr. As (15X2,500) -f- 2,000= 18.75 T. of coal is lowered each trip, the capacity of the incline will be 450 T. per hr. If 1 hr. a day is lost in various delays, the incline will handle an average net daily output of 450X7 = 3,150 T. In the example, the radius of gyration has been taken as equal to that of the drum. The true radius of gyration is probably about AR, but the error arising through the use of the larger and more easily obtained value is on the safe side. Profile of Inclines. If an incline is a plane of uniform pitch, as commonly is the case, the weight of the descending trip constantly increases and that of the descending trip decreases, as one rope winds off and the other winds on the drum. Hence, the force F and, consequently, the acceleration a constantly increase and, therefore, the force that must be applied through the brake to keep the speed of the trip within the established limits greatly increases from the start to the end of the run. The most easily operated incline, that is, one on which the force applied through the brake is constant, has a vertical tangent for such a distance below the knuckle that the trip in descending it acquires the proper velocity; it also has, from the end of this tangent to a point near the foot of the incline, the shape of a curve such that the velocity of the descending trip is constant and, hence, the brake resistance is uniform, and ends with a curve of such shape that the velocity of the trip at the end of the run is just sufficient to carry it to the tipple. From the fact that after a trip has been started and has descended the incline some distance much less weight is needed to keep it in motion, if the upper end of the incline is given a greater pitch a much smaller trip may be set in motion. In fact, relatively flat inclines can often be made to work only by increasing the grade for from 25 to 75 ft. at the upper end to double or more than double what it is on the body of the plane. This increased grade is known as the steep pilch. All inclines, regardless of their pitch, terminate in a curve that is tangent to the plane at one end and to the tipple floor at .the other. The object of this curve is to reduce the speed of the trip to an amount just sufficient to carry it to the dump. JIG PLANES A jig plane is a modification of the self-acting incline in which the weight of a descending loaded car raises a counterweight running on wheels on a track, and the descending counterweight raises the empty car. The counterweight, or balance truck, runs on a track between and slightly below the rails of the car track, and its weight is made equal to one-half the sum of the weights of the loaded and empty cars or trips; that is, if ithe loaded car weighs 5,000 lb. 784 HAULAGE and the empty car 2,500 lb., the counterweight will weigh (5,000 + 2,500) 4- 2 = 3,750 lb. In pitching seams, where the coal will not run by gravity in a chute or where it will be broken if allowed to run, the jig is often employed with advan- tage to lower loaded cars from the face to the gangway. For this purpose, a sheave is arranged at the head of the track, near the face, between two posts wedged firmly between the roof and floor. The rope is passed over this sheave, one end is fastened to the balance truck, and the other end is coupled to the car by any standard hitching. A brake wheel, securely fastened to one side of the sheave, and a strong lever furnish the means of controlling the motion of the car. Jig planes are generally used to drop single cars short distances. Where the grade is so flat that two or more cars must be employed to impart motion, a more cheaply installed and operated arrangement is generally possi- ble. The rooms may be driven across the pitch on such a grade that a mule can pull the empty car to the face, or the car may be drawn up by a block and tackle operated by a mule or by a windlass, or by a rope passing over a sheave at the head of the room track, one end of the rope being fastened to the car and the other wound on a drum on the haulage motor, the drum being turned by current from the entry wires while the motor is blocked on the rails. Calculations for Jig Planes. While the formulas given under the head of Self-Acting Inclines apply equally to jig planes, it is better to determine the pitch of the track necessary to make the plane self-acting under the known conditions. If the necessary pitch is greater than that of the seam, a jig plane cannot be installed. The formula for the angle of pitch may be deduced from that given for N, as follows: - - in which, F = friction in pounds = (C+B+R) Xf; C = weight of loaded car, in pounds; B = weight of balance car, in pounds; R = weight of rope, in pounds. EXAMPLE. It is desired to install a jig plane to lower a single loaded car weighing 5,000 lb. a distance of 200 ft. from the face to the entry. If the empty car weighs 2,000 lb., the rope 2 lb. per ft. t and friction is taken as .025, what is the proper grade to make the plane self-acting? SOLUTION. Here, F= (5,000+3,500+2 X 200) X. 025 = 222.5 lb.; C=5,000 lb.; B = (5,000+2,000)^2 = 3,500 lb.; 12 = 2X200 = 400 lb. Substituting in the formula, whence, X = 14 40'. On any greater pitch than this, the plane will be self- acting, and on any lesser one it cannot be operated with one car, although it may be by two or more. EXAMPLE. With the conditions of the preceding problem, but with two- car trips, on what pitch will the plane be self-acting? SOLUTION. Here C = 10,000 lb.; B= (10, 000 +4, 000) -=-2 = 7, 000 lb.; F= (10,000+7,000+400) X. 025 = 435 lb.; and # = 400 lb., as before. Sub- stituting, whence X SLOPES AND ENGINE PLANES Slopes. A slope is an inclined plane up which loaded cars are hauled on one track by an engine of any convenient type at the same time as a corre- sponding number of empty cars descend by gravity on a second and parallel track. A slope, in many of its features, is a combination of the self-acting incline and the standard double-compartment shaft. In all that relates to track, rollers, the use of barneys or gunboats, slope carriages, etc., a slope is identical with an incline; in all that relates to the motive power and the calcu- lation of engine dimensions, a slope differs from a shaft only in that counter- balancing is not attempted and that the weights moved must be multiplied by sin X and the friction of the moving weights by cos X as in haulage on inclines and for the same reason. It should be remembered, -however, that the inertia of the drum and sheaves is not influenced by the inclination of the slope. Slopes are the usual means of opening and operating pitching seams, and are sometimes used underground in raising coal from a lower to a higher level. HAULAGE 785 While they are sometimes laid with three rails and a passing track, as some inclines, all first-class main slopes are double-tracked throughout. The profile of a slope is that of the dip of the seam slightly dished or concave at the bottom to reduce the speed of the descending trip. At the surface, the slope tracks are commonly extended upwards on a trestle having the same pitch as the seam so that the knuckle is at the tipple platform, in order that the cars, when released from the rope, may run by gravity to the dump. The controlling factor in determining whether a certain grade is or is not adapted to slope haulage, is that it must be sufficiently sharp to allow the empty trip to run down by gravity dragging the rope after it. The proper angle of slope is found from the formula tan X=f, for Self-Acting Inclines. The coefficient of friction / should be made sufficiently great to allow for any increase in resistance due to the clogging of the rollers by material dropped from the cars. The pitch must also be steep enough to insure that the descend- ing trip has at least the velocity imparted by the engine to the ascending trip; otherwise, the empty rope will buckle and double on itself. Both first- and second-motion engines are used for hoisting on slopes; the choice between the two types is governed by the principles given under the head of Hoisting. Slopes up to 500 or 600 ft. in length and of moderate pitch are now generally operated with rope or chain hauls, the advantages obtained through the regular delivery of single cars to the dump through the use of these appliances more than offsetting their greater first cost. Engine Planes. An engine plane is a single-track slope, without central turnout, up which an engine pulls a loaded car as one operation and down which, as a second operation, the empty car descends by gravity, dragging the rope after it. There is frequent confusion in the use of the terms slope and engine plane and what is always and rightly known as engine plane when on the surface is miscalled a slope or a single-track slope when used underground. The engines used on planes are commonly of the friction-clutch type. The drum is thrown in when it is desired to hoist and thrown out and allowed to turn on its shaft as the empty trip descends, its speed being controlled by powerful brakes. When hoisting on a plane, the load is that of the loaded trip and the weight of the rope, the latter diminishing uniformly as the rope winds on the drum. When lowering, the load at the outset is that of the empty trip but it is uniformly increased by the weight of the rope as the latter unwinds from the drum. The question of hoisting the load is merely one of installing a sufficiently powerful engine, which must develop more power in engine plane than in slope haulage because in the former there is no balancing of the moving weights. In slope haulage, the inertia of the drum is overcome by the engine; but in engine-plane haulage, this is true only in the case of the ascending loaded trip. Hence, in engine-plane haulage the grade must be sharper than in slope haulage because the empty trip must overcome the inertia of the drum. In both forms of haulage, the length of the empty rope becomes constantly greater, and the unchanging weight of the empty trip may not always be sufficient to overcome the increasing rope resistance. For this reason and to attain an average speed of, say, 10 mi. per hr., the grade of an engine plane should not be less than 3%. Flat slopes and planes are fully as unsatisfactory in operation as fiat self- acting inclines. On the surface, their use may often be avoided by the employ- ment of a motor running on a track laid on a flatter, but longer grade than the plane. If motors cannot be employed and a plane must be used, it is better to install a tail-rope or endless-rope system for its operation. Underground, where their use is local and the amount of material handled over them is not great, the use of flat slopes and planes is not so objectionable, although if short, and cheap power is to be had, a mechanical haul of some kind is to be preferred. ENDLESS-ROPE HAULAGE In endless-rope haulage systems, a wire rope passes from the haulage-engine drum to and through the main entry to a sheave at the end of the workings, thence around the sheave and back along the main entry or a parallel entry to the engine drum. The ends of the rope are spliced together, forming an end- less rope to which the cars are attached singly by grips or in trips pulled by a grip car. As usually installed, the system requires two tracks, which may be laid in the same entry if the roof is sound enough to permit the necessary width. 50 786 HAULAGE If the roof is bad, it is usually cheaper to lay single tracks in parallel entries of standard width, using one road for inbound and the other for outbound traffic. There are two general types of endless-rope haulage based on the speed of the rope. In the low-speed system, which is the original type, the rope moves continuously in the same direction at a rate of 2 to 4 mi. an hr.; there are two separate tracks; the cars are attached to the rope singly at intervals of 100 to 200 ft.; and, as far as possible, there are as many inbound empty cars as there are outbound loaded ones. In the high-speed system, the rope travels at a rate of 15 to 25 mi. per hr.; the cars are attached to the rope in trips of as many as fifty or more by means of a grip car; there is usually but one track, which is used for both inbound and outbound traffic; and the direction of motion of the rope is reversed to correspond to the direction in which the trip is being moved. The low-speed system has been highly developed in England, where the cars, as well as the mine output, are relatively small, where the grades are undulating and the curves numerous, where many branches (cross-entries) must be worked from the main rope, and where there is not storage room at the foot of the shaft for long trips of cars. While this requires much less power than the high-speed system and insures a uniform and regular delivery of loaded cars to the shaft bottom, it is costly in labor, as at least one attendant is required at each branch. Although at such low speeds there is but little danger of a car jumping the track, when such an accident does happen the damage may be serious to both cars and rope, as there is no attendant to signal promptly for the immediate stoppage of the rope. The strain upon the rope in starting a car from rest varies as the square of the rope's velocity, hence the higher the speed the greater must be the diameter of the rope. Further, if the velocity is as great as 4 mi. per hr., the ropes become flattened, kinked, and unduly strained, much sooner than at velocities of 2 to 3 mi. per hr. For these reasons, the last-named speeds are preferred for slow-moving ropes. When attaching it to the rope, the attend- ant usually pushes the car by hand until it has acquired the velocity of the rope before gripping it to the rope. Grips for low-speed haulage are very largely of the automatic detaching type. The high-speed system is in more general use in the United States where the cars and the required output are large; where the track is straight and the grades against the loads; where there are no branches; and where there is ample storage room for long trips of cars. The system is economical in labor, as no handling_of the trip is necessary except at the points of origin and delivery, but it requires powerful engines to give the acceleration to the trip when started on the heavy grades that usually prevail where this system is used. The rope must be hearvier than in the low-speed system, the rails should weigh 60 Ib. or more per yard, the track must be kept clean and in perfect alinement, and the cars must be of the best type. The amount of coal that may be delivered by this system is practically only limited by the power of the engines, particularly if inbound and outbound trips are run at the same time. At the tipple, the long trips are fed into the dump by car hauls, imposing little if any extra labor over that required when the low-speed system is used. Endless-rope haulage is particularly adapted to mines where the entries are level or have a slight uniform grade. In the low-speed system, the cars should be fastened to the rope at regular intervals to make the load on the engine constant and to insure a uniform delivery of cars to the tipple. How- ever, owing to the delays incident to all mining operations, it is impossible to keep the cars regularly spaced and they become bunched. Thus, the cars may accumulate on a grade or on several grades in opposite directions and so throw a variable load upon the engine, which makes its regulation very difficult where the grades are not uniform in amount or direction. Where variable grades occur, the rope will lift from the track in low places and may lash to such an extent as to throw the cars from the track; while on an up-grade, the rope will bear heavily on the rollers, producing excessive wear and greatly increasing the friction. General Arrangement of Endless-Rope Haulage Systems. Fig. 1 shows the general arrangement of an endless-rope haulage system, which will answer for either low or high speed. The rope passes back of the engine drums a and b to the balance car c, where it is given a half turn around the sheave d. From d the rope passes back past the engine drums and through the mine, where it is supported on rollers, to the tail-sheave e which is carried on the balance car /. After making a half turn around this sheave e, the rope returns along the parallel track to the drum, thus completing the circuit. The balance cars are HAULAGE 787 intended to keep the rope tight. The passage of the rope under the pulleys g, over the pulleys h, and to one side of the pulleys *, is for the purpose of deflect- ing it to the center of the mine tracks. In the plan shown, the rope k in going into the mine pulls the empty cars / to the curve m where they are un- hooked and distributed to the working places. At the same point, but on the track , the loaded cars are attached to the outgoing rope p and hauled to the curve q where they are un- hooked and sent to the tipple. Endless-Rope Haulage En- gines and Drums. The engines for an endless-rope haulage plant are almost invariably of the second-motion type and may be fitted with plain slide or Corliss valves; the latter is preferred if the grades are vari- able as they are more economical in the use of steam and are auto- matic. In the low-speed sys- tem, the engines, if run contin- uously in one direction, should use steam expansively, and, where the loads are variable, should be provided with a fly- wheel and governor. There are generally two narrow drums, arranged tan- dem on separate shafts. One of the drums is driven by gear- ing and the other, frequently called the follower, is turned by the rope passing around it. The drums vary in diameter according to the size of rope, size of engine, length of haul, and should be of ample size to reduce the bending strain on the rope. The driven drum, or follower, is sometimes inde- pendent of the engine and made smaller than the driving drum; it is also sometimes permitted to run loose on its shaft so that the rope will lead .properly from one groove to another. Drums with a concave rim are some- times used, but with such there is considerable surging and jerk- ing of the rope, and grooved drums are preferable. The best results appear to be obtained when the drums are placed 12 to 15 ft. apart, in order that there maybe a slight sag to the rope and a better bite on the drum. The number of grooves on the driving pulley may be two, four, or more, depending on the strain coming upon the 788 HAULAGE rope; the follower pulley adds but little to the tension. To increase the tension, the rope is sometimes bent around the drums in the form of a horizontal figure 8, but the extra bending strain thus thrown on the rope materially shortens its life. Because the tension on the different turns of the rope gradually and uniformly decreases from the first to the last, the wear on the lining of the grooves is not equal. This results in time in the drum having as many diameters as it has grooves. The velocity of a point on the circumference of the drum will be greater on the unworn grooves than on the worn ones, and, as the rope and drum cannot travel at different speeds, an increasingly violent rubbing action is set up between the rope and drum, materially reducing the life of the former. To prevent this rubbing action, the follower drum is sometimes made up of as many single drums as there are grooves, each drum being free to revolve at a speed determined by that of the groove opposite it on the solid driving drum. There are various forms of differential drums on the market, designed to overcome the trouble under discussion. In some of them, the lining of the grooves is free to move upon the circumference of the drum and so to adjust itself to the variation in the speed of the rope from groove to groove. Rope-Tightening Arrangements. Owing to the stretching of the rope under loads, balance- or tension- cars or sheaves are placed at both ends of the rope line to keep it tight. The general arrangement is a& shown in Fig. 1. The weight of the balance car is determined by experiment. Unless the track upon which the balance car runs has considerable length, a piece must be cut from the rope and a new splice made when the car reaches the end of the track. In order to avoid the expense of blasting out an inclined track as shown in Fig. 1, the balance car may be run on the grade of the entry and a more than usually heavy counterweight employed; in which case the only excavation necessary is that of the counterweight pit. The counterweight is then supported from a pulley wheel riding on a chain. One end of the chain is fastened to the balance car and the other end, after passing down into the pit to form a loop upon which the pulley wheel rides, is carried up to and around a small drum, which may be turned by worm-gearing operated by a hand wheel. When the stretch of the rope has allowed the counterweight to rest on the pit bottom, it is raised therefrom by winding some of the chain upon the drum. Grips and Grip Cars. Messrs. W. G. Salt and A. L. Lovatt, in the Trans- actions of the Institution of Mining Engineers (England), give the following as the seven essential qualities of a good grip, or clip, as it is called in England: 1. A clip must be sufficiently strong, with a margin of safety, to do the work required and to withstand rough usage. If, however, the design of the clip is too strong, the desired results will not be obtained; for if the tub or tubs (car or cars) are derailed, serious damage might be caused to the rope or hauling machinery if the clip does not act as a safety valve. 2. Its design and construction should be such that it can obtain and retain a firm grip on the rope when it is attached. 3. The jaws of the clip should have a bearing of at least 70% on the circumference of the rope and should embrace all the strands of the rope within a minimum length of the clip jaw. 4. There should be a good margin for wear and the clip should be capable of easy adjustment by the person using it. 5. The design and construction should be as simple as possible; the fewer parts there are the better, and these should be such as to allow of the clip being easily attached and detached from the rope with certainty, the detachment being clean and certain. 6. The gripping surfaces should be so arranged as not to kink the rope under working conditions. If the kink effect is reduced to a minimum the wear on the rope will be reduced, and consequently the life of the rope will be increased. 7. A clip should be capable of being automatically detached from the rope, and ideally should be of such design as to work satisfactorily under any one or all of the conditions prevailing at a mine. The following controlling factors must be taken into account in the adoption of a clip: Inclination, undulating or varying gradients, level roads, direction of roads (straight or otherwise) ; and under- or over-rope haulage. The article by Messrs Salt and Lovatt is reprinted in The Colliery Engineer for Feb., 1914, and illustrates, compares, and criticizes the majority of the grips used in England, where the slow-moving endless rope system with single cars has been very successfully developed. HAULAGE 789 On undulating grades single grips have not proved universally successful, and it is usually necessary to have grips at each end of the car to prevent its running forwards or backwards and bending the rope at every change of grade. Where the cars are run in trips instead of singly, grip cars are used. These are four-wheeled trucks carrying the grip below the platform. The grip is frequently of the jaw type with one fixed jaw; the movable jaw being brought down upon the rope by a lever or by turning a hand wheel. In handling heavy loads, the grip must be thrown in slowly so that the speed of the trip is gradually accelerated from rest to that of the moving rope. This is, perhaps, best accomplished by substituting for the jaw grip, the form used on street railways, some suspension bridges, etc. This grip consists essentially of three grooved wheels set in the same plane with their axles at the vertices of an equilateral triangle. The rope runs tangent to the upper edge of two wheels and tangent to the lower side of the other. As the axles of the wheels are brought together by suitable mechanism a greater and greater pressure is exerted upon the rope. At first the wheels revolve freely, but as the pressure is increased they grip the rope more and more firmly at the same time imparting an increasing velocity to the trip, until, when the grip wheels no longer revolve, the trip is traveling at the same speed as the rope. Where grip cars are employed, there is a device by which the frame carrying the grip wheels can be raised a sufficient height to clear the rollers. In fact, any grip to be service- able must pass over the track rollers, deflection sheaves on curves, and the like. A grip-man rides on the grip car not only to handle the grip, but also to release it and apply the brakes when needed. Rollers and Sheaves. When placing rollers on endless-rope haul- age roads, the same precautions are to be followed as when setting them on inclined planes. The rollers are very commonly hollow, cast-iron cylinders 12 to 18 in. long, and 6 in. in diameter, with raised rims to pre- vent the rope running off them. FIG. 2 Other rollers, 10 to 12 in. long, have a decidedly concave face to carry the rope to a central groove. At the bottom of a dip, it is usually necessary to have a roller in the roof to prevent the rope scraping against the roof; such a roller may be of the types just described. Too much care cannot be taken to see that the rollers are strongly and properly set and are in good condition and free to revolve at all times. Sheaves are a type of roller with their axles vertical and are used to guide the rope around curves. When possible they are placed outside the rails on the inside of the curve ; this arrangement permits the use of sheaves as large as 6 ft. in diame- ter, thus greatly prolonging the life of the rope above what it would be if the sheaves were in the center of the track where their diameter would be less than one-half the track gauge. The sheave shown in Fig. 2, which may be set with its axle inclined, is a very common form for use on the outside of curves. The planking a is intended to guide the rope to the sheave and may be covered with sheet iron held in place by bolts or nails with countersunk heads. Where rollers or sheaves are placed outside the track on curves, some arrange- ment is necessary to prevent the rope catching under the head of the rail as it is deflected from the center line. A familiar arrangement consists of wedge- shaped pieces of wood spiked to the ties, the highest point of the wedge rising a little aoove the top of the rail. A wedge is placed on each tie and is set as close to the rail as possible, leaving clearance < for the flange of the car wheel. The face of the wedge, along which the rope slips into position, may be covered with sheet iron held in place by spikes or bolts with countersunk heads. Numer- ous devices similar to the one illustrated in Fig. 3 are used for the same purpose. The finger a, the lower end of which is much the heavier, is pivoted at b so that it normally hangs vertical. When the rope presses against it, it assumes the position shown in (b) , and after guiding the rope over the rails, falls back to its original position (a). Arrangements must be made at all switches to prevent the rope being caught in the frogs. Side-Entry Haulage. The endless-rope system is not readily adapted to haulage on side or cross-entries. As ordinarily arranged, each entry has its (a) FIG. 3 790 HAULAGE own rope, which passes over a sheave at the face and makes a couple of turns over a grip or driving wheel at the mouth. On the main entry is placed a vertically turning wheel around which the main rope makes two turns to give it sufficient power to turn the driving pulley on the side-entry haulage; this it does by means of a friction clutch, which may be thrown in and out of gear. There is usually a reducing gear so that the speed of the side-entry rope is less than that of the main line. Loaded cars on the main line must be detached from the rope on arriving at a cross-entry, because of the wheel around which the main rope passes, and must be coupled on again after passing the entry. Similarly, cars to be delivered to a side entry or which are received therefrom must be uncoupled and coupled at the junction with the main line. On a level track or on down grades, the cars on the main line will run past the branches under their acquired momentum, but on sharp up grades this may not be possi- ble. In any case, much labor is required at junctions and the grip must be of a type that is quickly adjusted. Overhead Endless-Rope Haulage. The overhead endless-rope haulage system is a modification of the original low-speed type in which the rope is carried over the cars instead of under them. As the cars are spaced from 100 to 200 ft. apart, it is unusual for the rope to sag low enough to drag either on the track or on the rollers; hence, the wear on the rope is much less than when it runs under the cars. Most of the grips or clips used with an under-running rope may be used with the overhead rope. A common form of grab, or dutch, is shown in Fig. 4, where the rope rests in the groove a. The friction due to the motion of the rope in the grab causes it to turn slightly sidewise and grip the rope. The heavier the car or the steeper the grade, the more firmly will the grab take hold of the rope. As the grab is free to turn in the sockets b, it pulls the car on an up grade and holds it back on a down grade. When the cars reach their destination, they are automatically released by an increase in the down grade and by the gradual rise of the rope to an overhead sheave, which lifts the rope from the grab and allows the cars to run to the dump by gravity. The overhead endless-rope sys- tem does not work very well on curves, which should be made as short FIG. 4 as possible so that one large wheel is sufficient to carry the rope around them. Branches may be worked by the overhead rope system by setting the driving pulley conveying power to the side-entry pulley so that it will revolve horizontally above the cars instead of vertically below them. As the rope rises to pass around the pulley, the cars are, of course, automatically detached, and, after passing over the cross-entry switches by gravity, are automatically attached to the rope. The branch-entry driving pulley is operated by a friction clutch as in the case of an under-running rope. High Speed, or Reversing, Endless-Rope Haulage. In high-speed endless- rope haulage, the rope is only in motion when the cars are being moved. At the inside parting, the grip car pulling the trip is attached to the rope, which is put m motion upon receipt of the proper signal at the engine room outside the mine. At the tipple, a flying switch is usually made so that the cars can run m by gravity, and the rope is stopped. After attaching the empty trip to the grip car t> the rope is started in the opposite direction and the empty trip hauled to the inside parting usually upon the same track used by the loaded trip, but sometimes upon a separate track laid in a parallel entry. Where but one track is used for traffic in both directions, the rope may be returned upon rollers laid at one side of the main entry, or the return air-course or manway may be used for the purpose. There is no balancing of loads in this system and large and powerful engines are required because there may be fifty or more cars in a trip running at a speed of 15 to 25 mi. an hr. against grades of 3% and more. Balancing is possible when two tracks are used and an empty trip leaves the tipple for the mine at the same time a loaded trip leaves the inside parting for the tipple. HAULAGE 791 The high-speed and endless-rope and the tail-rope systems are used in the United States on straight hauls too steep for motors and where a large output is demanded. Endless-Rope Haulage on Inclines. Either the underneath or overhead endless- rope system is well adapted to lowering coal over an incline where the grades are not too steep. The rope is given a sufficient number of turns around the head-sheave to secure it against slipping. The head-sheave is a flat, grooved wheel, similar to the driving drum ordinarily used, and its speed is controlled by a brake. The diameter of the head-sheave and of the tail- sheave at the foot of the incline is equal to the distance between the center lines of the tracks, which is from 8 to 10 ft. Unlike ordinary incline haulage, the rope is in balance, and as there are the same number of cars on each side of the rope, they also will be in balance and the weight-producing motion, that of the coal, is constant throughout the run; hence, less powerful brakes are required than on ordinary inclines. Where the cars are not equally spaced, it may possibly be necessary to install a small engine at the head of the incline to keep the rope in motion at a speed of, say, 3 to 4 mi. per hr. Calculations for Low-Speed, Endless-Rope, Haulage Engines. In deter- mining the horsepower required of low-speed, endless-rope, haulage engines it is usual to assume that the conditions demanded of the plant are perfectly fulfilled and then to add a liberal amount for the power required to overcome the irregularities and uncertainties always met in practice. Thus, it is assumed that there are as many inbound empty cars as there are outbound loaded ones and that they are equally spaced: that the track is level or has a uniform grade either for or against the loaded side; that the rope is continuously in motion and the cars will have the velocity of the rope when they are gripped thereto. In practice, it may happen that at some given instant there are no inbound empty cars, that the outbound loaded cars are badly bunched on a steep adverse grade, where, the rope having for some reason been stopped, they must be accelerated from rest to full speed. For these reasons, the engines for low-speed, endless-rope haulage should have from two to three times the horsepower calculated on the assumption that the conditions are perfectly fulfilled. The load to be moved is that of the coal, for the cars and rope are in balance. To the weight of the coal must be added the friction based on the resistance to motion of the entire rope and all the cars. The force required to accelerate the system may be neglected. EXAMPLE. In a low-speed, endless-rope, haulage system 5,000 ft. long, the rope, which weighs 2 lb. per ft., has a speed of 3.5 mi. per hr. The grade is undulating, but averages 2% (1 9') against the loads. The mine car, which weighs 2,500 lb., holds 4,000 lb. of coal. If friction is estimated at 3%, what will be the theoretical horsepower of the engines to deliver 180 T. of coal per hr. to the tipple? SOLUTION. The speed of the rope is (5,280X3.5)^-60 = 308 ft. per min. There must be delivered to the tipple 1 80 -T- 60 = 3 T. or 3-7-2 = 1.5 cars of coal per minute. As the rope travels 308 ft. per min., the cars will be spaced 308 -r- 1.5 = 205.3 ft. apart. There will be 5,000 -=-205.3 = 24.5, say, 25 cars on each side of the rope. The total weight in motion is, rope 2X5,000X2 = 20,000 lb.; coal, 25 car- loads weighing 25X4,000 = 100,000 lb.; cars, 2X25 = 50, weighing 50X2,500 = 125,000 lb.; grand total, 245,000 lb. At 3%, the friction will be, 7,350 lb. The formula for the horsepower is, _ (W sin X+F cos X)S = (W tan X+F)S 33.000 33,000 since, on such a flat grade and for practical purposes sin X = tan X and cos X = 1. 5 is the distance traveled by the rope, in feet per minute. As W = 3 T. = 6,000 lb. per min., tan X = grade in per cent. = .02, F = 7,350 lb. and 5 = 308 ft. per min., the theoretical horsepower required to keep the rope and cars in motion is _(W sin X+y)5_(6.000X. 02+7.350) X308 , ' 33,000 33,000 If the rope should come to rest at a time when there were no inbound empty cars and the loads were bunched on an adverse grade, it is probable that 150 H. P., possibly more, might be required to get the system again in motion. Calculations for High-Speed, Endless-Rope, Haulage Engines. Because, in high-speed, endless-rope haulage, the entire system "must be brought from 792 HAULAGE rest to full speed, the engines must be made sufficiently large to provide the power required for acceleration. EXAMPLE. A high-speed, endless-rope, haulage system is 1J mi. long. The rope, which weighs 2 Ib. per ft., has a sustained speed of 15 mi. per hr. at the end of 60 sec., starting from rest. The grip car weighs 5,000 Ib., the empty car weighs 2,500 Ib. and carries 5,000 Ib. of coal. The grade averages 2% against the loads and friction is 2.5%. If but one track is used for haul- age, how many cars must be run in a trip to give an output of 200 T. per hr., and what must be the net horsepower of the engines? SOLUTION. The full speed of the trip is (5,280X1.5) -=-3,600 = 22 ft. per sec. The acceleration is fl = t>-f-/ = 22-f-60 = .367 ft. per sec. per sec., and the retardation will be the same. During the joint periods of acceleration and retardation, the trip will travel 2 X (22X60) -7-2 = 1,320 ft. in 2 min. = 120 sec. The remaining (5,280X1.5) -1,320 = 6,600 ft. will be covered in 6,600 -=-22 = 300 sec., and the total time required to haul out the loaded trip will be 120 +300 = 420 sec., or 7 min. If 3 min. is allowed for coupling and uncoupling and all delays, a trip will require 10 min. and six trips will be made per hour. But for each loaded trip going out there must be an empty trip going in. Hence, on a single-track system but three loaded trips per hour will be delivered to the tipple. As each car carries 5,000 -J- 2 = 2.5 T. , 200 -^ 2.5 = 80 loaded cars must be delivered each hour. The number of cars per trip will be 80 -5- 3 = 27. The cars and the grip car will weigh 27 X (5,000+2,500) +5,000 = 207,500 Ib. The rope will weigh 2X(5,280X1.5)X2 = 31,680 Ib. Hence, the total load will be 239,180 Ib. As, on such a flat grade cos X=l, the friction will be 239, 180 X. 025 = 5,979. 5 Ib., at a speed of 22 ft. per sec., the horsepower neces- sary to overcome friction will be (5,979.5X22) -7-550 = 239 H. P. To haul the trip up grade will require, since for practical purposes sin X - tan X = per cent, of grade, (Wtan XX 22) -i- 550= (207,500 X. 02X22) -*- 550 - 166 H. P. To accelerate the entire system from rest to a speed of 22 ft. per sec. in 60 sec., will require the outlay, in force, of f- 2 -f|f- X.36T-2,726,b. The horsepower required to accelerate will be (2,726X22) -f- 550 = 104 H. P. Thence, the total net horsepower required to overcome friction, to raise the trip up the grade, and to accelerate the haulage system from rest to full speed, will be 239 + 166+104 = 509 H. P. To allow for the friction of the engines, their efficiency, future demands for power, at least 600 H. P. should be provided, and 700 would be better. NOTE. If, in the example, the system was double tracked, six loaded trips of 14 cars each could be brought out per hour and as many equal size trips of empties hauled in; the capacity of the plant would then be increased from 81 to 84 cars. The horsepowers required to overcome the various resis- tances would be, for friction 171 H. P., for grade 56 H. P., and for acceleration 76 H. P., a total of 303 H. P. Thus, double tracking the system and reducing the loads, effects a saving in power of a trifle more than 40%. Similar economy may be had by reducing the speed from 15 to 7.5 mi. per hr., but running twenty-seven car trips as before. On the other hand, for the same expenditure of power, the capacity of a double-track system should be about 60% more than a single track. TAIL-ROPE HAULAGE General Arrangement. The tail-rope system of haulage resembles the high-speed endless-rope system in that a single track is used upon which trips of cars are run at high speed (6 to 25 mi. per hr.) in opposite directions. It differs from the latter in that the rope is not continuous and that plain cylin- drical drums and not driving and tightening pulleys are used on the haulage engine. There are two ropes used in this system; a main or haulage rope and a smaller tail-rope each winding and unwinding from its own drum, which revolves freely on its shaft and may be thrown in gear by friction clutches. When a loaded trip is to be hauled from the inside parting, the main rope is coupled to the first car and the tail-rope to the last. Upon signal, the main- rope drum is thrown in, the tail-rope drum is free on its shaft, and the engine started. The main rope, which is wound entirely on the drum at the com- pletion of the run, pulls the trip from the mine and the trip drags the tail- rope after it unwinding it from its drum. The reverse process, the tail-rope HAULAGE 793 pulling the trip which, in turn, pulls the main rope, returns the empties to the mine. The general plan of a tail-rope plant with the engines placed underground near the foot of the shaft 5 is shown in the accompanying figure. Here T is the drum for the tail-rope, M that for the main rope, and w are the sheaves, one of which is at the end of the main entry and one at the end of each side entry or district. Each side entry has a rope reaching from its mouth to a tail- sheave w at or near its inbye end and back again to the main entry ; the rope is provided at each end with couplings similar to those on the main-entry ropes. When an empty trip is to be pulled into a side entry, the main tail- rope n is uncoupled from the trip and the branch rope / coupled in its place. The main tail-rope is uncoupled at h and the branch rope g coupled to it. The branch rope can now pull the empties and the .main rope to the end of the side entry, and the re- verse operation will haul the loads to the mouth of the side entry. If full trips are pulled from the side-entry part- ing to the shaft bot- tom, it is customary to disconnect the main-line ropes in- bye n and run the trips through to des- tination without stopping, effecting a considerable sav- ing in power in hav- ing to accelerate the system but once. Engines, Drums, Etc. Tail-rope haulage engines are almost always sec- ond-motion or geared, as the loads and grades in mine haulage are com- monly too variable to permit of the successful use of first-motion engines. Reversing gear is not needed, as the engines run continuously in the same direc- tion, the direction of motion of the trip being controlled by throwing the proper drum in gear. The drums are necessarily of much smaller diameter than those of hoisting engines, in order to keep the speed of the rope within the prescribed limits. The flanges of the drums are also deeper than usual, as several coils of rope must 794 HAULAGE be wrapped upon one another, particularly if the haul is long. The brake power should be ample, and the engineman must use care not to permit the idle drum to turn too rapidly and thus pay off one rope more rapidly than the engine is winding the other rope on its drum. Indicators must be provided to show the location of the trip along the entry so that it may be stopped at the mouth of any of the side entries as well as at the end of the main road. They are 'also necessary where the direction of the grade varies, because, when the grade changes to one in favor of the trip, steam must be shut off and the brakes applied to prevent the trip over-riding the rope. Sheaves, Rollers, Etc. The sheaves used for changing the direction of the rope and the method of placing them under given conditions are the same in endless- and tail-rope haulage. In some instances, large wood-lagged drums are used in place of the ordinary iron deflection sheaves. These drums may be as much as 6 ft. in diameter and 2 ft. wide, set with their axles vertical. When the grooves become too deep, the drum is reversed end for end, thus subjecting all parts of the lagging to wear and requiring less frequent renewals. There is, however, a marked difference in the tail-sheaves employed in the two systems. In endless-rope haulage, they are mounted upon a counterbalance, or tightening car, which is employed to keep the rope at the proper tension; in tail-rope haulage, the tail-sheaves, which are made of as large diameter as possible and may revolve either horizontally or vertically, are very firmly anchored, as the proper degree of tension is maintained by manipulating the drums on the engine. The track rollers are the same in the two systems. The tail-rope is usually carried along one side of the haulage entry near the roof and upon short rollers, the journals of which are supported by parallel uprights, 2 in.XS in. or a little larger, which are firmly wedged between roof and floor. Usually, 15 to 20 ft. of chain is used between the end of the rope and the trip, to prevent injury to the rope through kinking when the trip is stopped. Knock-off links, detaching hooks, etc., many of which are automatic, are in use for rapidly uncoupling the rope from the trip. The selection of any auto- matic device must be made with care, as accidents may arise through the mechanism either acting at the wrong time or place or failing to act when and where it should. Signaling apparatus must be installed so that the engineer may be promptly notified to stop or start the trip at any point in its course. At permanent stations, such as the mai.n parting and the mouth and inbye end of side entries, signals of the push-button type or telephones are commonly used. To signal from any point along the main roads, two bare copper wires are suspended about 6 to 9 in. apart along the side of the entry. By bringing the wires together or by bridging the space between them with a piece of copper or iron, a signal may be sent to the engine room. Comparison of Endless- and Tail-Rope Haulage. Where the road is straight, the grades uniform, and no branches are worked, there is little choice between the high-speed endless-rope and the tail-rope haulage systems, except that the latter requires 50% more rope, but, on the other hand, it can use a simpler engine, as its direction of motion is not reversed. On curves, the endless rope must be carried around small sheaves placed in the center of the track; this arrangement is not nearly as satisfactory as in the tail-rope system where large sheaves are placed outside the rails. On down-grades, since the trip is attached to the rope at but one point (the grip car), there is always the possibility of its over-riding and injuring the rope. The tail-rope system is greatly the superior of the endless-rope in working branches, not only from the standpoint t of labor, but of ease and efficiency. The horsepower demanded of the engines is the same in either system. The chief advantages of the ordinary, low-speed, endless-rope, haulage system, are the regular delivery of single cars to the tipple permitting a better regulation of labor than where the cars come in large trips; economy in instal- lation, as the low speed does not demand the use of such large engines or such heavy rails, ties, etc.; less liability of accident through the cars jumping the track; less cost for upkeep, as the wear on the roadbed and rolling stock is much less_at low than at high speeds; less power, and consequently less fuel, is required ; it is more easily extended ; and requires one-third less rope. The disadvantages of the low-speed endless-rope system are the cost of laying and keeping up two sets of tracks, which, where the roof is poor may be a serious matter even if parallel entries instead of one double-width entry are used ; where branches must be worked, the cost for labor is high and the service is not satisfactory; and it is not so efficient on crooked roads with undulating HAULAGE 795 grades as the tail-rope system for the reasons just given. Also, when the workings become extensive and the haulageways long, the number of cars required to keep up the output is excessive, and the large number of cars con- siderably increases the strain on the rope and the power demanded of the engine. The tail-rope system is at a disadvantage in those states where the speed of the trip is limited by law to 6 to 8 mi. per hr. Where the track and cars are in poor condition and the entries are crooked a speed of even 8 mi. per hr. may be excessive, but on modern roads, as maintained in first-class mines, and with proper rolling stock, speeds of 20 mi. per hr. and more are perfectly allowable; and high speed is an essential to the successful operation of tail- rope haulage. Calculations for Tail-Rope Haulage. The calculations for the horsepower required in tail-rope haulage are made in the same way as those in high-speed endless-rope haulage, provision being made for the power required to acceler- ate the drum. In the event of the grades being variable, the power should be sufficient to start and accelerate the trip on the most adverse grade. STEAM-LOCOMOTIVE HAULAGE The large volumes of dense smoke given off by the fuel, combined at times with sulphur fumes and always with the exhaust steam, have prevented the extensive use of steam locomotives in the bituminous mines of the United States. For these reasons and because of the danger from fire, either through igniting the timbers or methane, the use of these locomotives has been pro- hibited by _ law in many states. In the anthracite regions of Pennsylvania, where, until recent years, the coal worked was much thicker than in the bitu- minous fields and where, also, the coal is smokeless, steam locomotives have not proved so objectionable, and they are still quite extensively used for underground haulage on return air-courses and on the surface for hauling between the mine and the breaker, etc. The steam locomotive possesses the advantages of low first cost, of not requiring a power plant, as do compressed-air or electric locomotives, and of being readily understood and operated by the average mine mechanic. The last feature is of importance in securing an engine runner in outlying districts where skilled labor is scarce. The advantage of carrying their own power, that is, of being self-contained, is shared alike with compressed-air, gasoline, and storage-battery electric locomotives. For the reasons given in the first paragraph, they can only be used on return air-courses and not then if the amount of gas present is at all considerable or if the mine is liable to sudden outbursts of methane; hence, they are not adapted to gathering either from rooms or from side entries. This necessitates the use of some power other than steam for that purpose ; and the use of two kinds of power is not generally economical and is to be avoided whenever possible. Steam Mine Locomotives. Steam mine locomotives are generally similar to the small locomotives used for switching on surface railroads. They have four or six drivers, no pony truck or tender, and carry their water in a saddle tank over the boiler and their coal in a box in the cab. When four drivers are used, all have flanges; when six drivers are used, the middle pair are not flanged in order that the locomotive may more readily pass around curves. The height of the locomotive should be from 14 in. to 16 in. less than the thickness of the seam, in order to give about 4 in. overhead clearance. The wheel base of these locomotives, which must be as small as possible to permit of easy passage around the sharp curves common in mines, varies from 3 ft. in. on the small four-wheel engine weighing 8,000 lb., to 8 ft. 6 in. on the largest six-wheel engine weighing 64,000 lb. These locomotives are provided with reversing gear, couplers at both ends, and the sand box is arranged to deliver sand to the rail when the engine is running in either direction. The table on page 796 gives the manufacturers' dimensions, weights, power, etc., of standard four-wheel steam mine locomotives. Power of Steam Locomotives. The tractive force, or tractive effort, of a locomotive is the total force developed by it that is available for moving a load ; this depends on the size of the cylinders, the diameter of the driving wheels, and the steam pressure. The tractive power of a locomotive is the measure of its ability to pull a load and depends on the adhesion between the driving wheels and the rails, which, in turn, depends on the weight of the locomotive and the coefficient of friction. Under ordinary conditions, and also on a wet. 796 HAULAGE sanded rail, the adhesion or adhesive power as it is generally called, is about one-fifth the weight of the locomotive; with favorable conditions and a dry rail without sand, it is about one-fourth; and on a well-sanded dry rail, about one-third the weight. If the tractive force of a locomotive exceeds the adhesive power, the wheels will slip and part of the tractive power will be wasted. The power driving the locomotive and the weight on the driv- ing wheels must, therefore, be properly proportioned to obtain satis factory results, for if the cylinders of a steam or an air locomotive are too large the driving wheels will slip, showing that there is too much power for the weight. A locomotive in this condition is said to be over 'Cylinder -ed. On the other hand, if there is not enough power for the weight, so that the wheels will not move, the locomotive is said to be under cylinder ed. The sustained trac- tive power, that is, the power exerted by a locomotive when traveling at its normal speed and which is a measure of the load it will pull continuously is commonly taken as 25% of the weight of the locomotive; and this, whether the motive power is steam, compressed- air, gasoline, or electricity. The drawbar pull of a locomotive is that portion of its tractive power that is available for pulling a load; that is, it is the total tractive power less the power required to move the machine itself. The drawbar pull may be meas- ured by a dynamometer placed between the locomotive and the first car of the trip. The terms tractive power and drawbar pull are often used to express the same idea. While such use is never strictly correct, on a level track the weight of the locomotive is such a very small proportion of the weight it can pull, that the statement is practically true. Thus, the hauling capacity of a 42,000-lb; locomotive is given by the manufacturers as 1,255 T. on a level track. As the weight of the locomo- tive is but 21 T., or less than 2% of the weight it can pull, the reduction to be made from the tractive power to get the drawbar pull is of no practical im- portance. On an up grade, however, while the tractive power remains the same, the drawbar pull decreases rapidly on account of the increased amount of power required to run the locomotive itself. On long hauls, the average draw- bar pull required should be well within the rated pull, while, on short hauls and for intermittent service, a locomo- tive may be operated at its rated ca- pacity. The sharpest grade against the loaded trip should be used in calculat- HAULAGE 797 ing the size of a locomotive, and on a short grade, a locomotive may be worked very close to the maximum adhesive power, or slipping point, as it is called. The following empiric formula is C9mmonly used by manufacturers to determine the tractive power of steam mine locomotives: d in which T = tractive power, in pounds; D = diameter of cylinder, in inches; L = length of piston stroke, in inches; P = boiler pressure, in pounds per square inch; d = diameter of driving wheels, in inches. From this formula, it is apparent if the steam pressure is increased or decreased, the tractive power will be similarly affected. Likewise, if the boiler pressure remains the same, an increase in the diameter of the driving wheels is accompanied by a decrease in the tractive power, and vice versa. Thus, on surface railroads, freight locomotives which must have great tractive power have relatively small drivers, whereas locomotives used in express service where speed and not ability to haul heavy loads is of the greatest importance, have large drivers. Taking the mean effective pressure of the steam in the cylinders as 85% of the boiler pressure (.85) allows for the friction of the locomotive itself; hence, on level roads the drawbar pull may be taken to be the same as the tractive power calculated by the formula. The internal frictional resistance of locomotives is usually taken as 6.5 to 7.5 Ib. per T. of the weight on the drivers, while the tractive power is taken as 300 to 450 Ib. per T. EXAMPLE. What are the tractive power and drawbar pull of a steam mine locomotive, weighing 14,000 Ib., with 6"X10" cylinders and drivers 23 in. in diameter, when the boiler pressure is 140 Ib. per sq. in., both on a level track and on a 2.5% grade? SOLUTION. By substituting in the foregoing formula, the tractive power on a level track is found to be e^X IPX. 85X140 j= = 1, sou ID. The drawbar pull may be taken as the same. On the grade, while the tractive power is the same, the drawbar pull is less than this by the amount of power required to move the locomotive itself up grade, or by 14,000 X. 025 = 350 Ib. The drawbar pull on a 2.5% grade is, thence, 1,860-350 = 1,510 Ib. EXAMPLE. How many loaded cars weighing 7,500 Ib. each can be pulled up a 2% grade by a locomotive weighing 25,000 Ib., if it has 9"X 14" cylinders, 28-in. drivers, and a steam pressure of 140 Ib.; the friction of the mine cars being taken as 30 Ib. per T.? SOLUTION. The tractive power, which may be calculated from the formula or taken from the table, is 4,800 Ib. The resistance to motion, in pounds per ton, is for friction 30 Ib. and for the grade 2,000 X. 02 = 40 Ib.; or a total of 70 Ib. Whence the total tractive power of the locomotive on a 2% grade, when expressed in terms of car resistance, is 4,820-f-70 = 69 T., very nearly. Since the locomotive weighs 25,000 lb. = 12.5 T., the drawbar pull, in the same terms, is 69.0- 12.5 = 56.5 T. Because each car weighs 7,500 Ib. = 3.75 T., the locomotive can pull up the grade 56.5-7-3.75 = 15 cars. The method just given assumes that the friction of the locomotive is the same as that of the cars, which is not correct. The friction of the locomotive is only about one-quarter that of a car and, as stated, is allowed for in the formula by means of which the tractive power of the locomotive is calculated. The following method may, then, be preferred: The power required to move the locomotive up the grade is 25, 000 X. 02 = 500 Ib. Whence, the drawbar pull is 4,820-500 = 4,320 Ib. The grade resistance per car is 7.500X.02 = 150 Ib. and the frictional resistance is 3.75X30= 112.5 Ib.; whence the total resistance per car is 262.5 Ib., and the locomotive can haul 4,320 -T- 262.5 = 16+ cars. In the foregoing calculations, no allowance is made for the power required to accelerate the locomotive and train, n9r is such an allowance generally necessary because of the slow speed of mine traffic and because the excess of power that may be temporarily developed on a well-sanded rail is generally ample to produce the acceleration. However, it may be readily calculated when necessary. 798 HAULAGE EXAMPLE. If, in the last example, it requires 1 min. to bring the trip from rest to the legal speed of 6 mi. per hr., how many cars can the locomotive pull up grade? SOLUTION. A speed of 6 mi. per hr. = (5,280X6)4-3,600 = 8.8 ft. per sec., and the acceleration is a = Z>-H< = 8.8-7-60 = .147 ft. per sec. per sec. The TTT O PC OOO power required to accelerate the locomotive is a = -;^-X.147 = 114 Ib. From this, the net drawbar pull is 4,320 114 = 4,206 Ib. The power required 7 500 to accelerate a mine car is ^r-r-X.147 = 35 Ib., and the total resistance of O4.<& each car is 262.5+35 = 297.5 Ib. Hence, the locomotive can, on this grade, start a trip of 4,206 -f- 297.5 = 14+ cars and bring them to a speed of 6 mi. per hr. at the end of 1 min. The gain in adhesion by sanding the rails will unques- tionably permit of the locomotive accelerating the 15 cars which the preceding example shows it can pull up the grade. Speed of Steam-Locomotive Haulage. A locomotive cannot pull a maxi- mum load at a maximum speed. As the load increases the speed decreases and vice versa, but no general rule or formula can be given which exactly fixes the relation between the load and the speed. Experience has shown that the rela- tion between the load and speed of mine locomotives is approximately as follows: Under usual track conditions, the speed in miles per hour attainable when hauling a train as heavy as the locomotive can start, will be equal, to about one-fifth the diameter of the driving wheels, in inches. If the load is reduced to two-thirds to three-fourths of the maximum, the speed will be about one-half the diameter of the driving wheels, in inches. If the load is very light, say about one-eighth of the maximum, the speed will be equal to or greater than the diameter of the drivers, in inches. Thus, a locomotive with 30-in. wheels which can start a load of, say, 800 T. on a level track, will pull this at a speed of 30-j-5 = 6 mi. per hr.; if the load is reduced to, say, 550 to 600 T., the speed will be increased to about 50 -r- 2 = 25 mi. per hr.; and if the load is still further reduced to about 100 T., the speed will rise to 30 mi. per hr., or more. Horsepower of .Locomotives. The horsepower that may be developed by a steam locomotive is usually calculated from the formula, p _D*XLX.85PXS dX375 that is, the horsepower of a locomotive is equal to the tractive power multi- plied by the speed 5, in miles per hour, divided by 375. COMPRESSED-AIR HAULAGE As compressed-air locomotives are self-contained they, like steam and storage-battery locomotives, can travel wherever tracks are laid. They have the great advantage over steam locomotives that they cannot set fire to methane, timber, or coal dust, and therefore may safely be used in gaseous, heavily timbered, or dusty mines. There are no boilers or fireboxes, and hence fewer repairs are needed ; there is no danger from boiler explosions, and they are more easily and cheaply kept in repair than steam locomotives. As they do not give off any smoke or injurious gas, they may be used in any part of any mine, and for gathering, and their exhaust tends to improve the ventilation. On the other hand, their use requires the installation of a more or less expensive power plant, storage tanks or lines, pipe lines, etc., although only a part of the entire outlay is chargeable to haulage where compressed-air coal-cutting machines are used. They are not so high as steam locomotives of the same tractive power and may therefore be used in thinner seams, but their greater length prohibits their employment on sharp curves if the entries are narrow. They are, also, no exception to the rule that locomotives of all types work uneconomically on grades because of the large amount of power required to propel the motor itself. A compressed-air haulage plant will generally cost more than an electric plant of the same working capacity, but there is no danger of electric shock where it is used, nor of igniting methane or coal dust by the arc produced when electric power lines come in contact with one another or with metal. A compressed-air haulage plant consists of an air compressor driven by a steam engine or by an electric or hydraulic motor, which compresses the air to a pressure of 1,000 Ib. per sq. in. or more; a storage system for the air until HAULAGE 799 it is needed by the locomotive, which may consist of receivers or tanks, but is usually the pipe line connecting the compressor with the charging stations where the engine receives its supply of air; and one or more locomotives, which may be either simple or compound. Simple, or Single-Stage, Compressed-Air Locomotives. A compressed-air locomotive has the driving and running gear of a steam locomotive, but the boiler of the latter is replaced by a long, riveted, steel-plate, storage tank containing the supply of air under a pressure of from 800 to 1,000 Ib. per sq. in. These tanks vary from 26 to 42 in. in diameter, from 7 to 22 ft. in length, and from 50 to 350 cu. ft. in capacity, their size depending on the air consumption of the locomotive, which is determined largely "by the length of time it must run without recharging. When necessary to reduce the height of the loco- motive, the single tank may be replaced by two or more smaller ones, the combined capacity of which is equal to the one large one. In cases where the length of the haul requires unusual storage capacity and the size of the locomotive is limited by the height or width of the entry or like practical considerations, it is customary to use pressures up to 2,000 to 2,500 Ib. per sq. in. The single riveted-steel tank is then replaced by a series of very heavy seamless steel tubes about 9 in. in diameter; but these excessive pressures are very rarely used about mines. The air passes from the high-pressure, main storage tank to the auxiliary tank or reservoir, which is about 9 in. in diameter and two-thirds as long as the main tank. In this it is held at the working pressure of, usually, 140 Ib. per sq. in., and passes from it directly to the cylinders. Between the tanks is an automatic reducing valve and sometimes a stop-valve. The object of the former is to maintain automatically a uniform pressure in the auxiliary reservoir and consequently in the cylinders. The stop-valve, when used, is placed between the storage tank and the reducing valve and is controlled by the same lever as the throttle valve. When the latter is open the stop-valve is open, thus admitting air to the auxiliary reservoir only as air is drawn from that into the cylinders, and preventing leakage between the two. The air passes from the auxiliary tank to the cylinders through a balanced throttle valve, which permits of the maintenance of a constant working pres- sure, prevents waste of air, and makes the locomotive more easily managed. A stop- valve is placed between the auxiliary tank and the throttle valve to prevent leakage of air past the latter into the cylinders. These locomotives are provided with a safety valve, reversing gear, oil cups, whistle, head- and tail-lights, sand box, and the other accessories of steam locomotives. They may have either four or six drivers, the latter, because of their relatively long wheel base, being the better adapted to long straight hauls. The table on page 800 gives the dimensions of the standard, or stock, sizes of these locomotives as made by the H. K. Porter Company, Pittsbucg, Pa., although they have been largely displaced by the two-stage motors described later. Reheating Compressed Air. The efficiency of compressed air can be greatly increased by reheating before admitting it into the cylinders, but in haulage machinery the added complication of the mechanism needed for the purpose is seldom justified by the saving in fuel or the increased efficiency, except where the haul is very long or where the price of fuel is high. The first condition rarely and the second never exists in coal-mining practice. The air may be heated before entering the cylinders by partially filling the auxiliary air-storage tank with water, which is kept hot by the injection of steam while the main tanks are being filled at the charging station. Indirectly, this method of heating increases the efficiency in another way; the moisture taken up by the air from the hot water improves the lubrication in the valves and cylinders. The cylinders of compressed-air locomotives are not lagged as are those of steam-locomotives and, further, they are sometimes cast with the outside corrugated so as to increase the surface exposed to the relatively warm mine air. The air may be effectively heated in a device known as an interheater, which is explained under Compound Locomotives. Compound, or Two-Stage, Compressed-Air Locomotives. There is no essential difference in mechanical construction and accessories between the simple, or single-stage, and the compound, or two-stage, compressed-air locomotive. - In the latter, the air in the auxiliary reservoir is under 250 Ib. per sq. in. pressure (as opposed to 140 Ib. in the simple locomotive) and passes to a single high-pressure cylinder through the usual stop and throttle valves. In the high-pressure cylinder, the air is expanded down from 250 to 50 Ib. 800 HAULAGE . 2 s o o 10 3 .fO CO X o ! 5 1.B HAULAGE 801 pressure and is reduced in temperature to about 140 P. below that of the atmosphere or, say, from 60 above to 80 below zero. In order to restore as much as possible of this lost heat to the air, the high-pressure exhaust passes into an interheater, which consists of a cylindrical tank surrounding a number of brass or aluminum tubes of small diameter. The exhaust from the low- pressure cylinder, by means of a device like the exhaust nozzle of a steam locomotive, draws the warm mine air through the thin tubes of the interheater, and the high-pressure exhaust which is circulating around and between these tubes is raised in temperature to within about 15 of that of the mine air or, say, to 45 F. After being heated, the air is led to the low-pressure cylinder or cylinders, where its pressure is reduced from 50 Ib. t9 that of the atmosphere, and is then exhausted and used to draw air through the interheater, as explained. In expanding from 250+14.7 = 264.7 Ib. pressure at 460 +60 = 520 tempera- ture to 50 + 14.7 = 64.7 Ib. pressure at 460 80 = 380 temperature, both pressure and temperature being absolute, one volume of exhaust air from the high- pressure cylinder will be increased to -^~- X^ = 2.99 volumes. In the interheater, the temperature is increased from 380 to 460+45 = 505 absolute, and its volume from 2.99 to 2.99X~ = 3.97+, or to, say, 4 volumes. For OoU this reason, the area of the low-pressure cylinder or cylinders is made four times as great as that of the high-pressure cylinder so that the work don in them may be the same. The cylinders _ are arranged in one of two ways. In the smaller locomo- tives, there are single high-pressure and low-pressure cylinders, one on each side, the latter having twice the diameter or four times the area of the former. Consequently, the over-all width of the locomotive is greater on the low-pressure than on the high-pressure side. In the larger locomotives, there are two low-pressure cylinders arranged in tandem whose joint area is four times that of the single high-pressure cylinder but whose diameters are to that of the high-pressure cylinder as 1 : A/2, that is, as 1 : 1.414. The object of two, instead of one, low-pressure cylinders is to reduce the over-all width on the low-pressure side. These locomotiyes are furnished with either four or six drivers, but the latter, owing to their long wheel base and consequent stiffness on sharp curves, are not recommended unless the haulage road is straight or the lightness of the rail requires that the weight of the engine should be distributed over a greater length of track. Where loaded cars must be pulled out of dip places to the entry or where empty cars must be pulled to the face of a pitching room, the locomotive is provided with a reel or drum holding from 300 to 1,000 ft. of wire rope, the drum being turned by a small engine operated by compressed air while the motor is blocked on the rails. For use in very narrow places, the cylinders are placed between the drivers, that is, the locomotive is inside connected. For exceptionally long hauls an extra supply of air may be carried in a tender but as the weight of the latter reduces the paying load the loco- motive can haul, it is better practice to increase the pressure in the main storage tank 2,000 or 2,500 Ib., as heretofore explained. The gain in efficiency through using two-stage instead of single-stage expansion is very considerable, amounting to 40 and even 60% in cases. Dimensions of Two-Stage Compressed-Air Locomotives. The following table gives the dimensions of standard two-stage compressed-air locomotives manufactured by the H. K. Porter Company, Pittsburg, Pa. In all cases, the charging pressure is between 700 and 1,200 Ib. and the working pressure is 250 Ib. in the high-pressure and 50 Ib. in the low-pressure cylinder. The tank pressure and capacity are adjusted by the manufacturer to suit local conditions and requirements. The weight of the locomotive for the same size of cylinders depends on the gauge of the track, capacity of the storage tanks, etc. In special cases, the width outside the gauge line may be made less than that given in the table. The height of the entry must be at least 2 in. more than that of the locomotive above the rail to provide the necessary headroom. The first four locomotives, which have one high- and one low-pressure cylinder, make a class by themselves. By reason of their moderate storage capacity and lightness they are adapted to gathering and the short wheel base recommends them for use on crooked entries. They can be made for any width of track and their height, which is not given in the table, is less for wide then for narrow gauges. 51 802 HAULAGE ? si v CO ** T-i ^ O > TtH "* * O "* ^ * 2' ,-lrH to w M ^.^*'-eS.S:l II 8 : ty t/3 ;1IS w feS| 5 ^I'lfi - i.a!il IB i22 E.'S'S'S ZPp^J ^ WS^H^^rt HAULAGE 803 jlb 3 ggjgg S Heig Main r Weigh Tracti Lighte Radius Radius The second four locomotives, all but the first of which have two low- pressure cylinders, have four drivers and are standard for main line service. The last four locomotives are also standard for main line use, and are the same as the preceding four except that they have six drivers and conse- quently are stiffer on curves. Tractive Power of Compressed- Air Locomotives. The tractive power and drawbar pull of compressed-air locomotives are calculated by the same methods as those of steam locomo- tives. Since the efficiency of the air is increased by absorbing heat from the cylinders, pipes, etc., at seven- eighths cut-off, which is practically full stroke, the cylinder pressure may be taken as 98% of the auxiliary-tank pressure and not as 85% of_the boiler pressure as in steam locomotives. For earlier cut-offs, the efficiency is less than this; but in any case, for equal cut-off, the efficiency of air is greater than steam. The formula for the tractive power of a compressed-air locomotive, as modified from that of a steam locomotive is, thence, ^ d in which the symbols have the mean- ings given for steam locomotives, ex- cept p, which is the working pressure in the auxiliary tank. The tractive- power given in the preceding tables is calculated by this formula, but in practice, as in the case of all self-contained haulage locomo- tives, but 50 to 90% pf the theoretical power can be continuously exerted owing to poor track, imperfect lubri- cation, etc. Locomotive Storage Tanks. The amount of air that a locomotive must carry at high pressure in its main storage tanks depends _in part on the length of the run and in part on the tractive effort that it must exert. The length of the run is readily de- termined and is twice the distance from the charging station to the place where the loaded trip is made up. The tractive effort that the locomo- tive exerts depends on the weight of the empty and loaded cars that must be hauled on the inbound and out- bound runs, respectively, and the grades that must be overcome. In order, then, to determine the net tractive effort at any part of the run, it is necessary to have a profile of the road showing the grades with their amount and length. The tractive effort required to overcome any grade determines the average cylinder pres- sure; this determines the point of cut- 804 HA ULAGE off; and this, in turn, determines the volume of air consumed per stroke of the piston. The number of strokes of the piston made while moving any distance multiplied by the volume of air consumed per stroke, gives the total volume of air used during that part of the run. The sums of the volumes of air required to overcome the various grades gives the total amount of air required for the round trip; and to this 20% is added as an allowance for emer- gencies. Storage capacity is provided for this volume of air when compressed from four to six times the working or cylinder pressure. Favorable grades are of much more importance in compressed-air than in steam haulage, because in the former the locomotive must carry all its power (compressed-air) with it, while in the latter the power (steam) is generated in the locomotive itself while in motion. Air is sometimes admitted to the cylinders throughout nearly full stroke and consequently, as the exhaust is at high pressure, the efficiency is lower than it should be. This practice is doubtless due to the tendency to use as small a motor as possible for the service required, on account of the limited headroom and narrow crooked gangways so common in mines. Better economic results are obtainable, however, by using the air expansively and increasing the size of the locomotive and the weight on the drivers; this is almost always done with large locomotives. "Ample reserve power is available when necessary, because full tank pressure can be admitted to the cylinders in starting a heavy load, or in pulling on steep grades and sharp curves. In using the air expansively, as can be done with properly proportioned cylinders, there should be no trouble from freezing of the moisture. Although the cold developed will produce a low cylinder temperature, as the initial work- ing pressure is so much higher than that employed for pumps and other com- pressed-air machinery, the expanded air becomes relatively dry, and the force of the exhaust will be sufficient to keep the ports clear of accumulated ice. To this end, the exhaust ports should be large, straight, and short. Stationary Storage. The stationary storage system from which the main storage tanks of a compressed-air locomotive are charged may consist of a pipe line or of one or more storage tanks. For short hauls, the storage tank is probably more convenient, but under all ordinary conditions the pipe line from the air compressor to the locomotive charging station is made of a diameter and strength sufficient to serve as a storage reservoir. The volume of stationary storage is found from the formula, " (P-P)' in which V = volume of stationary storage, in cubic feet; v volume of locomotive storage, in cubic feet; P = pressure in stationary storage, in pounds per square inch; p = pressure in locomotive storage, in pounds per square inch; p' = pressure in locomoitve storage at time of charging, in pounds per square inch. EXAMPLE. The storage tanks of a compressed-air locomotive have a capacity v of 160 cu. ft. at a pressure p of 800 Ib. per sq. in. If, at the time of charging the pressure p' in the locomotive storage tanks is 250 Ib. and the pressure P in the pipe line (stationary storage) is 1,000 Ib., what must be the volume V of the stationary storage? SOLUTION. By substituting the given values in the formula, It should be noted that the pressure P in the pipe line is, in this case, 200 Ib. per sq. in. more than that in 'the locomotive storage tanks, in order that the latter may be charged as speedily as possible. The time of charging is about 1.5 min., during but 40 to 50 sec. of which the valve connecting the pipe line to the locomotive is open. The pressure p' in the locomotive tanks has here been taken' at 250 Ib., the same as the working or cylinder pressure maintained in the auxiliary tank and to which it has been reduced from the charging pressure of 800 Ib. in the main tank because of the air consumed by the locomotive in doing its work. On short hauls, by reason of the small consumption of air, _the pressure of that remaining in the locomotive storage tanks _at charging time may be considerably more than the working pressure as maintained in the auxiliary reservoir, but can hardly be less without reduc- ing the tractive power of the locomotive. HA ULAGE 805 In the preceding example, if the pipe line from the compressor to the charging station is, say, 4,000 ft. long, each linear foot must have a capacity of = . 1 1 cu. ft. in order to store the 440 cu . f t. of air. From the accompany- ing table of pipe suitable for compressed-air haulage plants, a 45-in. pipe, having a capacity of .1105 cu. ft. per ft. of length, will be required. In order that the time of charging may be as short as possible, the volume of the pipe line storage is usually made two to three times that of the locomotive tanks, although this ratio will depend on the line pressure and, in some measure, on the number of locomotives and charging stations, the frequency of charging, etc. In the example, the ratio of locomotive to pipe line storage capacity is 160 : 440 or 1 : 2.75. If there is but one charging station, the storage capacity is ample, and the compressor is of sufficient size and power, the drop in pressure due to charging one locomotive is practically certain to be recovered before another can be coupled to the charging station. If there are several charging stations, which may be in use at or about the same time, it is advisable to increase the storage capacity of the line unless a wait of a few minutes is not of importance. STANDARD STEAM AND EXTRA-STRONG PIPE USED FOR COM- PRESSED-AIR HAULAGE PLANTS Linear Steam Extra Strong Trade Diameter Inches Cubic Feet in 1 Lin. Ft. Feet Neces- sary to Make 1 Cu. Trade Diameter Inches Thick- ness Weight per Foot Thick- ness Weight per Foot Ft. Inch Pounds Inch Pounds 2 .0218 45.41 .15 3.61 .22 5.02 2 2* .0341 29.32 .20 5.74 .28 7.67 2} 3 .0491 20.36 .21 7.54 .30 10.20 3 3* .0668 15.00 .22 9.00 .32 12.50 3i 4 .0873 11.52 .23 10.70 .34 15.00 4 4J .1105 9.05 .24 12.30 .35 17.60 4* 5 .1364 7.33. .25 14.50 .37 20.50 5 &* .1650 6.06 .26 16.40 .40 24.50 5J G .1963 5.10 .28 18.80 .43 28.60 6 If the length and diameter and, hence, the volume V of the storage line are determined by piping already in place, the pressure P required in the pipe line to instantly charge the locomotive may be found by transposing the preceding formula, and is, V ( EXAMPLE. If the volume v of the locomotive storage tanks is 160 cu. ft.; the full pressure p in the locomotive storage tanks is 800 Ib. per sq, in.; the pressure remaining in these tanks at the time of charging is 250 Ib.; and the storage line is 4,000 ft. of 4|-in. pipe, to what pressure must the air in the storage line be compressied to charge the locomotive? SOLUTION. A 4^-in. pipe has a volume of .1105 cu. ft. per ft. of length. If this volume is taken as .11 cu. ft., that of the storage line 4,000 ft. long will be 4,OOOX.11 = 440 cu. ft. = F. Substituting, p = 160X(80Q-250)+440X800 440 Pipe Lines and Charging Stations. Pipe lines should be as straight as possible and should not be placed in a trench and covered, as leakage is then difficult to detect and general inspection is impossible. Expansion joints are not necessary underground where the temperature is practically uniform but one may be needed on the surface between the compressor and the mouth of the mine. The lengths of pipe should be connected by heavy, threaded, 806 HA ULAGE screw couplings that are cqunterbored with an annular groove into which a strip of soft metal can be driven to stop any leakage. Flanged or union coup- lings should be placed at all charging stations and at intervals of 300 ft. or so along the line. The ends of the pipe are riveted into recesses in the flanges and are hammer-faced flush with the center bore. The flanges are also counter- bored to hold a soft-metal or vulcanized-rubber gasket. The introduction of these flange couplings permits of the easy repair, extension, or alteration of the line. The pipe should be given one or more heavy coats of some non-corrosive paint. A valve should be placed between the C9mpressor and the pipe line, at each charging station and at convenient points along the line, so that the compressor or parts of the line may be inspected and repaired without loosing any of the air in the pipes. Where the line runs down a shaft, a heavy cast tee with several feet of pipe below it is placed at the bottom of the shaft to collect water. A waste valve is inserted at the bottom of the pipe to permit the water to be blown off. The charging stations are simple in construction and repair. Attached to the pipe line by a flange is a special tee to which is fitted a H-in. gate valve having a short nipple into which is screwed a Moran flexible joint to which is attached a short length of pipe. The Moran joint is of the ball-and-socket type so that the pipe may be turned in any direction necessary to couple up with the locomotive tanks. When not in use, the supply pipe is turned parallel to the track. The locomotive is also provided with a pipe having ball-and- socket joints and a gate valve opening into the locomotive tanks but which closes as soon as the gate valve on the pipe line is closed to cut off the pressure. A special coupling is used to connect the supply line and locomotive pipes. This coupling cannot be broken as long as any pressure remains in the pipes between the gate and check-valves, so a small globe valve is placed in the line immediately above the gate valve in order to bleed off the remaining air. All valves must be kept tight, packing must be replaced when worn out or lost, and all joints and connecting pipes must be supported to prevent undue stress coming upon them. Air Compressors for Haulage Plants. The capacity of an air compressor for a given plant depends on the number of locomotives, the capacity of their tanks, and the length of time between chargings. The number of cubic feet F of free air (air at atmospheric pressure, 14.7 Ib.) required to charge a loco- motive may be found from the formula 14.7 .:. in which the letters have the meaning of those in the preceding formula. Having found F, the capacity of the compressor C in cubic feet of free air per minute may be found from in which n equals the number of charges in the time /. EXAMPLE. A haulage system requires that the single locomotive in use shall be charged three times an hour. The storage-tank pressure is 800 Ib. and the pressure remaining in the tank at the time of charging is 250 Ib. If the locomotive tanks have a capacity of 160 cu. ft., what must be the size of the compressor in cubic feet per minute? SOLUTION. Here z> = 160, = 800, ' = 250, = 3, and * = 60 min. By substitution, . ft., about The required capacity of the compressor is, 3X00 Compressors for charging are of the three-stage type for pressures up to 1,000 Ib. per in., and for higher pressures are usually four stage. They are provided with intercoolers as explained under Compressed Air. The horsepower required to compress the air may be found from the follow- ing table. Thus, in the example, to compress 300 cu. ft. of air per min. to 800 Ib. in a three-stage compressor will require 3X32.5 = 97.5 H. P. HAULAGE 807 HORSEPOWER NECESSARY TO COMPRESS 100 CU. FT. OF FREE AIR TO VARIOUS PRESSURES AND WITH TWO-, THREE-, AND FOUR-STAGE COMPRESSORS Gauge Pressure Pounds Horsepower Necessary Gauge Pressure Pounds Horsepower Necessary Two- Stage Three- Four- Stage Stage Two- Stage 36.3 37.8 39.7 41.3 43.0 44.5 45.4 Three- Stage Four- Stage 100 200 300 400 500 600 700 800 15.7 21.2 24.5 27.7 29.4 31.6 33.4 34.9 15.2 20.3 23.1 25.9 27.7 29.5 31.2 32.5 14.2 18.8 21.8 24.0 25.9 27.4 28.9 30.1 900 1,000 1,200 1,400 1,600 1,800 2,000 2,500 33.7 34.9 36.5 37.9 39.4 40.5 41.6 43.0 31.0 31.8 33.4 34.5 35.6 36.7 37.8 39.0 GASOLINE-MOTOR HAULAGE Construction of Gasoline Locomotives. Gasoline locomotives, except for the absence of a trolley pole, greatly resemble electric locomotives in appear- ance as all their moving parts, gasoline tanks, engines', etc., are enclosed in the same form of iron or steel casing in order to protect them from injury from falling roof, collision, etc. These locomotives are, at present, made in various sizes up to 20 T. in weight, those under 5 T. being generally used for gathering. The engines are of the four-cycle type, and usually have four cylinders, although the larger ones may have six. The cylinders may be vertical or horizontal, the latter construction being necessary in mines where the head- room is limited. The engine shaft is placed lengthwise of the frame and is connected by gearing to a cross- or jack-shaft near the front end of the loco- motive. From the cross-shaft, power is transmitted to the axle of the nearest pair of driving wheels either by spur gearing or by a chain passing around sprocket wheels. The two pairs of drivers are connected either by rods, as in steam or compressed-air locomotives, or by a chain drive passing over sprocket wheels on each axle. By either arrangement, each axle is a driving axle and the full power of the engines is utilized. There is no general or fixed ratio between the weight, in tons, of a gasoline locomotive and the horsepower developed by its engines. The various manufacturers, in their catalogs, indi- cate a ratio of from 6 to 8 to even 10 engine horsepower to each ton weight of the locomotive, but the engines are rated much below their capacity. Thus, an engine rated in the catalog as, say, 40 H. P. will commonly develop 50 to 55 or more H. P. upon brake tests, and will exceed this if its speed is allowed to exceed the 600 to 800 rev. per min., to which these engines are commonly limited. The smaller locomotives are made with low and high gears and the larger ones, sometimes but not always, are made with low, intermediate, and high gears, which allows of two and three speeds, respectively, both forwards and reverse; and other speeds may be had by varying that of the engine. The low gear, giving a speed of from 3 to 5 mi. per hr., is used while bringing the trip from rest to full speed (accelerating) or while doing very heavy pulling, while the high (or intermediate) gear is used under all ordinary conditions. The speed changes are made by means of jaw clutches and the forward and reverse motions by means of friction clutches, both mechanisms being operated by levers from the engine cab. The transmission gearing is contained in an oil-tight casing or box through which a continuous flow of oil is circulated from the engine shaft, and which is in operation only while the locomotive is in motion. After circulating through the water-jackets surrounding the cylinders, the cooling water passes to radiators or cooling tanks, being forced through the 808 HA ULAGE system by a small pump operated by gearing from the main engine-shaft. The radiators are cooled by air from a small muitiblade fan placed on the forward end of the engine shaft. The gasoline fuel is carried in two seamless drawn-steel or copper tanks, which are provided with safety valves (thus giving each tank two valves) to prevent leakage. It is almost always .arranged that the tanks cannot be removed or charged except at a regular charging station, which, in the case of drift mines, is always outside but near the opening. The charging is done in a few minutes by removing the empty tanks and replacing them with full ones, which hold about 5 gal. each. The exhaust gases from the cylinders pass to some device intended to cool them and to prevent back firing and the escape of sparks and flame to the atmosphere. In most cases, this consists of a muffler provided with steel tubes, baffle plates, wire gauze, etc., the gases being sometimes led over water as an additional precaution against fire. The muffler also serves to make the motor as nearly noiseless as possible. In one type of locomotive, the exhaust is passed through a series of parallel perforated pipes contained in what is called a deodorizing tank, which is filled with a liquid preparation that extinguishes the flame and neutralizes the smell before the gases finally escape. The more recent types of these locomotives are provided with a self-starter, which consists of an electric motor receiving current from a storage battery, and which, by means of reducing gear, can be made to drive the crank-shaft of the main engine. The storage battery is automatically charged by a generator driven by the main engine, and requires no attention. The chief advantage of the self-starter is that it allows the engines of the heavy locomotives, which are difficult to start by hand particularly when cold, to be shut down when the motor is not in motion, and to be readily started when the trip must be moved. Not only does this effect a material reduction in fuel consumed, but is of prime importance in that it prevents the pollution of the mine air by the exhaust gases if the engine is kept in motion while the locomotive is still, the common procedure when the self-starter is not used. The self-starting device is also made a source of current for operating electric headlights. These engines are provided with headlights, and tail-lights, a bell, one or more sand boxes, and a whistle operated by compressed air. All have efficient hand-brakes and some of the larger ones have a complete air-brake system, the air being supplied by a small compressor operated from the engine shaft, or otherwise. In this connection, the subject of Internal-Combustion Engines, on page 532, etc., may be consulted. Hauling Capacity and Fuel Requirements. The maximum tractive power of a gasoline locomotive is exerted under low gear and may be taken as one- fifth of its weight under ordinary conditions and as one-quarter under favor- able ones. The tractive power under high gear is, in the case of locomotives with two gears, about one-half that under low gear and should be made the basis of estimating the size or weight of a locomotive to meet the prevailing conditions. That is, power is sacrificed to gain speed. The drawbar pull, resistance of the cars, etc., are figured in exactly the same way as for steam locomotives. Some choice in the matter of speed is offered. Thus the two-speed loco- motives supplied by a leading manufacturer may be had with speeds of 3 and 6 or 4 and 8 mi. per hr., respectively. The 16-T. locomotive of the same maker is offered with four combinations of speeds on the low, intermediate, and high gears, respectively, of 3, 9, and 15, or 4, 12, and 20, or 5, 15, and 25, or 6. 18, and 30 mi. per hr. The relative speed ratios for low, intermediate, and high gear are 1 : 3 : 5, or between the low and intermediate 1 : 3 and between the intermediate and high 1 : If. While it is true that the increase in speed is accompanied by a loss in drawbar pull, yet these locomotives under ordinary conditions should pull at full speed under high gear the load they can start and accelerate under low gear. In mine practice, the speed is very commonly limited by law to 6 or 8 mi. per hr., but there seems no good reason why, in main-line haulage where the track and equipment are in first-class modern condition, that speeds of 20 and 30 mi. per hr. would not be perfectly safe. The gasoline consumption of these locomotives depends on their size, the loads hauled, the grades, the length of shift, and whether they are operated continu9usly or intermittently. When operated continuously at full power, the engines will probably use a pint, or a little less, gasoline per horsepower per hour. Thus, a 10-T. locomotive with engines, say, of 62.5 H. P., will burn 62.5X8 = 500 pt. = 62.5 gal. of gasoline per 8-hr, shift. But these loco- motives are usually over-engined, so that on the heaviest grades they rarely HA ULAGE 809 exert more than three-fourths power. Further, no gasoline is used when descending a grade nor, if provided with a self-starting device, when standing waiting a trip, and but little is required for switching, etc. Experience has shown that it is very unusual for the engines to develop for an entire shift more than one-half their rated horsepower. In the example just cited, this would reduce the gasoline consumption from 62.5 to 31.25, say, 30 gal. per shift, which is at the rate of 3 gal. per T. of weight of the locomotive. This is a maximum. One manufacturer estimates the daily fuel requirements at 8 to 10 gal. for a locomotive with 25-H. P. engines (one weighing 3.5 T.), and as 10 to 20 gal. for one with engines of 50 H. P. (weighing 8 T.). Mr. Carl Scholz, speaking of the gasoline locomotives in his own mines, where average conditions prevail, says: "The average consumption of gasoline and oil for an 8-hr, shift on a 6-T. motor is about $2, gasoline costing 17 c. per gal." This would indicate a fuel consumption of 12 gal. per shift, perhaps a little more, as the amount paid for oil is not stated. At Gatliff, Tenn., a 5-T. motor uses 11 gal. of gasoline in 9 hr. Available figures indicate that under average working conditions the consumption of gasoline per shift is at the rate of 2 gal. per T. of weight of the locomotive, although in some cases it may be as high as 2.5 gal., and in rare instances 3 gal. It should be noted that the larger locomotives, particularly when fitted with self-starting devices, require relatively less fuel than the smaller ones, or those that must be started by hand. In comparison with steam locomotives, a manufacturer states that the cost of fuel is about the same for each type of motor for the same capacity. Cost of Gasoline-Locomotive Haulage. At the No. 2 entry of the Roane Iron Co., Rockwood, Tenn., the round-trip haul is 3 mi. with a uniform grade of 1.5% in favor of the loads. The average weight of the empty cars is 1,400 lb., of the loaded cars 3,640 lb., and the live load or weight of coal per car is 2,240 lb. Ten 20-car trips of empties are hauled in and the same number of loads hauled out from the mine in one shift. The inbound empties have a total daily weight of 140 T., the outbound loads one of 364 T.; the total daily weight moved is 504 T., and that of the coal delivered to the tipple is 224 T. The following are the details of the haulage costs by mule and by gasoline motor: COST OF HAULAGE AT ROCKWOOD, TENN. By mules: 4 drivers, at $1.65 $6.60 9 mules, at $.50 4.50 $11.10 By motor: 1 motorman, per day $2.05 1 coupler, per day 1.65 13 gal. gasoline, at 11 c 1.50 2 lb. carbide, at 4 c 08 J gal. gasoline engine oil, at 23 c .12 1 gal. transmission case oil .24 $ 5.64 Saving by motor $ 5.46 Or, 49.1%. The cost per ton of coal delivered to the tipple is 4.955 c. by mules and 2.518 c. by locomotive. 140 T. of empties are hauled into the mine a distance 1.5 mi. and 364 T. of loads are hauled out the same distance. This is equal to 504 T. hauled 1.5 mi. or 756 T. hauled 1 mi., at a cost of $11.10 or 1.468 c. per T.-mi. by mules and $5.64 or .746 c. per T.-mi. by motor. If the cost of hauling the live load of 224 T. of coal 1.5 mi. (equivalent to 336 T. moved 1 mi.) is considered, the cost per ton-mile by mules is 3.303 c. and by motor 1.678 c. In neither cost statement is any allowance made for depreciation, repairs, renewals, interest on the investment, etc. As the majority of these charges, particularly the first and third, are much greater in the case of mule than motor haulage, the difference in favor of the locomotive will be greater than that shown by the foregoing figures. A 5-T. gasoline-haulage motor at the mines of the Southern Coal and Coke Co., Gatliff, Tenn., handles 500 net T. of coal daily in 9 hr., working 22 da. per mo. The average daily haul is 354 cars weighing 1,200 lb. when empty and a little more than 4,000 lb. when loaded. The haul is from an inside parting 2,500 ft., say mi. from the tipple, on an undulating road, which varies in grade from 1.5% against the loads to 3.5% in their favor. The details of mule and motor haulage are as follows; . 11 gal. g Carbide, 810 HA ULAGE COST OF HAULAGE AT GATLIFF, TENN. 1 gal. lubricating oil ............ .............. $ .15$ i gal. gasoline engine oil ...................... .16 J gasoline, at 14 c ....................... 1.54 use lights but little .................. .15 M9torman .................................. 2.50 * Trip rider .................................. 1.83 Cleaning and repairs ......................... .40 6% int. on difference of cost of mules and motor. .52 Extra upkeep on track over mules ............. .50 Motor replaces 7 mules, at 42 c. per day for feed $ 2.94 Three drivers ............................... 7.23 Reduction to stable boss ...................... .35 Daily saving by use of motor .................. 2.76 $10.52 $10.52 The cost per ton of coal delivered to the tipple, on the basis of 500 T. per da., is 2.104 c. by mules and 1.552 c. by gasoline motor. The empty cars have a total weight of 212 T. and the loaded cars 708 T., making a total weight of 920 T. hauled | mi., which is equivalent to 460 T. moved 1 mi. The cost is, hence, 2.287 c. per T.-mi. for mule haulage and 1.687 c. for locomotive haul- age. On the basis of the live, or paying, load only, the cost for transporting 500 T. $ mi. (250 T. for 1 mi.) is 4.208 c. per T.-mi. by mules and 3.104 c. per T.-mi. by locomotive. A gasoline locomotive at the mine of the Mid valley Coal Co., Wilburton, Pa., which displaces a steam locomotive and five mules, when making but 24 mi. per da., or about one-half its capacity, effects a saving over mule haulage of 32.2%. The locomotive is rated at 9 T. and. uses 15 gal. of naptha per day at a cost of 10 c. per gal., or $1.50 for fuel. It is estimated that the consumption of gasoline would be 12 gal. per da., which, at 15 c. per gal., would cost $1.80. For a period of 6 mo., during which 2 hr. of each 9 hr.-da. were devoted to switching and were not properly chargeable to haulage, the average daily mileage for the loaded and empty cars was 12 for each. The empty cars weighed 2.5 T. and the total weight of them handled in 1 da. was 250 T. The loaded cars weighed 5.5 T., and the total weight of them handled in 1 da. was 550 T. The net weight of coal delivered to the mine mouth was, hence, 300 T. per da. The daily cost for motor haulage only was as follows: COST OF HAULAGE AT WILBURTON, PA. Wages of motorman and helper ......................... $3.35 15 gal. of naptha at 10 c ............................... 1.50 Lubricating oil ....................................... .12 Maintenance, $65.14 for 6 mo., 20 da. per mo .............. 54 Total ........................................... $5.51 The cost is, then, 1,837 c. per T. of coal delivered to the mine mouth, or but 1.429 c. per T. if the cost of the time spent in switching is deducted. From the figures furnished, there appear to have been an average of 12.5 trips per day, and the length of haul was not far from 1 mi. With this understanding, the cost per ton-mile was .687 c. for the combined weight of the loads and empties (800 T.) and 1.429 c. per T.-mi. for the 300 T. of coal delivered. At the plant of the Shade Coal Mining Co., Windber, Pa., the haulage cost per ton of coal delivered to the tipple was 6.4 c. by mules and 3.15 c. by gaso- line locomotive. On the ton-mile basis, the cost of mule haulage was 12.8 c. and of gasoline haulage 3.79 c. for the coal delivered to the tipple. Comparison of Gasoline and Other Types of Haulage Motors. Like other self-contained locomotives (steam, compressed-air, and storage-battery elec- tric), the gasoline motor has the advantage over the ordinary electric mine locomotive operated through a trolley from overhead wires, that it can go anywhere in the mine that the tracks are laid. As compared with the com- pressed-air and overhead and storage-battery electric locomotives, it does not require a more or less expensive plant for the generation of power. As com- pared with the steam locomotive, it is as cheaply operated, does not so greatly befoul and befog the air with unpleasant or dangerous gases, and when the exhaust, carbureter, etc., are properly protected, is not so likely to ignite either coal dust or methane. It -is questionable if the danger of igniting either of HA ULAGE 811 these explosive agents is as great with a well-designed and well-managed gasoline motor as with the ordinary overhead-trolley electric locomotive. The chief objections made to this type of locomotive relate to the cost of power and the difficulty of obtaining competent operators and to the danger to the health of the underground workers from the exhaust gases. When the power-plant charges are considered in the cost of electric or compressed-air locomotives, the cost of power for a gasoline locomotive will be found to be very much less than for the other two types. On the other hand, if the mine is already piped or wired for compressed-air or for electric coal-cutting machinery, some study will be required to determine if the haulage can be done more cheaply by gasoline motors than by those operated by the power already in use. Competent operators are readily obtained from outside workers familiar with motor trucks, the use of which as a substitute for horse-drawn wagons is rapidly increasing. Attracted by the better wages prevailing in the mine, a little training in the use of the gasoline locomotive and a familiarity with under- ground work, makes them first-class motormen; The complaint that gasoline locomotives will not take an overload as will electric locomotives does not seem well-founded. It is a question of proportioning the engine power to the weight of the locomotive, and a gasoline motor that has engine power enough to slip its drivers, will pull as great a tonnage as any other locomotive of the same weight. It is unquestionably true, however, that a gasoline locomotive does dis- charge into the mine air a certain amount of obnoxious and harmful gases, carbon dioxide and carbon monoxide, respectively. At the 'same time, a definite amount of oxygen is withdrawn from the air and used in the combustion of the gasoline. The amount of these gases will depend on how well the engine is working, and this, in turn, will, in a very great measure, depend on the skill of the operator. The following analyses of mine air taken from work- ings where a gasoline locomotive was used are furnished by Mr. A. J. King, in an article read before the West Virginia Coal Mining Institute and reprinted in the Colliery Engineer for October, 1913; the samples having been taken by Mr. P. A. Grady, formerly mine inspector for the 12th District, West Virginia. ANALYSES OF MINE AIR AS AFFECTED BY EXHAUST OF GASOLINE LOCOMOTIVES Number of Sample C0 2 2 CO CHt N 2 1 .07 20.87 .03 .10 78.93 2 .11 20.92 .07 .13 78.77 3 .13 20.80 .06 .32 78.69 4 .09 20.78 .03 .33 78.77 5 .15 20.91 .05 .11 78.78 6 .15 20.86 .07 .10 78.82 Sample No. 1 was taken 80 ft. ahead of the air at the face of a room in which the locomotive had been 5 min. with the engines running. The grade was 3% in favor of the loaded car and 6,000 cu. ft. of air per min. was passing on the entry. Sample No. 2 was taken in the same place as sample 1, the locomotive having been run up to the face and had pulled out a loaded car. Sample No. 3 was taken at the face 210 ft. ahead of the ventilating current, after the locomotive with its engines running had stood in the place for 5 min. and then come out; the fumes were noticeable. Sample No. 4 was taken in the same place, the locomotive having run to the face and coupled to a loaded car which it pulled down a 3% grade in 1 min. Samples Nos. 5 and 6 were taken on the entry, which had a cross-section of 15 ft. by 5 ft., an area of 75 sq. ft., and through which 6,000 cu. ft. of air per minute was passing. The samples were gathered after the ^locomotive had been made to perform hard work by running up the entry, which had a grade of 5%. Mr. O. P. Hood, in the October, 1914, Bulletin of the American Institute of Mining Engineers, gives the following table, which shows the amount of CO and COz, in cubic feet per minute, given off by gasoline locomotives with cylinders of various sizes, when running under both good and bad conditions. 812 #4 ULAGE So 8 a+J *J* II 3s W3 >0 S gjl oo 2 ,0 ooooooooooooo -lOCOOOt^-t^t^TfcooOCOTf %$%%$ lip a! *s fi - s H o So.S 3 5 i Tj fll *V fill xxxxxxxxxxxxx )U5 o HA ULAGE 813 Referring to the West Virginia experiments in the first of the preceding tables and disregarding the CO, the greatest amount of gases foreign to normal air is met in the third sample, which shows the presence of .45% of COz and CHi combined, neither of which gases is poisonous even in very much larger amounts than there shown. The dangerous gas is CO, the maximum amount of which that maybe breathed fora short time and intermittently without injurious effects is commonly stated to be .19%. When breathed continuously, air should not contain more than .05% of this gas, and preferably but .025% unless those exposed to its effects are in good health and are not working violently. All the samples show less than the maximum, and the average of all is the safe minimum of .05%. All the samples appear to have been taken in the inner workings at places (the face of a room or entry) where the locomotive would not usually go more than, say, once an hour, and probably not more than five or six times a shift. In the intervals between trips, the CO would soon diffuse even if there was no circulation of air, so that the mine cited was by no means in a bad condition although every effort should be made to keep the content of CO to .05%. In the mine in question, this could readily have been done by increasing the volume of the air-current from 6,000 to 9,000 cu. ft. per min., which would have raised the velocity of the air from 80 to 120 ft. per min.; and neither the volume nor the velocity are high. Mr. King recommends that where gasoline locomotives are used, in addition to the air that would ordinarily be circulated through the entry, there should be a further amount of 1,000 cu. ft. per min. for each ton in weight of the locomotive. Mr. King's requirements are considerably in excess of those of one of the leading manufacturers, who advocates that where the locomotive is in con- tinuous operation there should be in circulation 800 to 1,000 cu. ft. of air per min. per ton of weight of the locomotive, depending on whether the hauling is done upon the intake or return. An occasional trip to a side entry or even to a working place beyond the air will not require a material increase in the quantity of air in circulation, as the normal volume of air in motion assisted by diffusion will carry off the CO before a return trip is made to the same part of the workings. On the other hand, it is admitted that if the consumption of gasoline is the maximum, the air requirements will be doubled; but it is stated that it appears impossible to consume this maximum under ordinary normal conditions. Mr. Hood's figures are of value in giving the quantities of harmful (COz) and poisonous (CO) gases exhausted per minute by gasoline-locomotive engines of various standard sizes when operating continuously with good and with bad carburation. But haulage motors are not working continuously under full load; in fact, they are idle so much of the time that the fuel consumption is commonly about one-third the maximum, in rare cases rising to one-half. Whether the air circulated shall be based on average or on extreme conditions is a question for the mine manager. If extreme conditions are to be provided for, the use of gasoline locomotives will be prohibited in many mines, where the assumption of average conditions would permit it. The advocates of gasoline haulage claim if extreme conditions (for no engines will be permitted to work badly for a longer time than that required to shut off the fuel supply) must be assumed in dealing with this type of locomotive, then electric haulage should be prohibited because of the possibility of a fall of roof bringing down the trolley wires with the consequent chance of a dust explosion through the electric arc almost certain to be produced; and compressed-air and wire-rope haulage should not be allowed as the compressor might explode or the trip jump the track. The variation in the quantity of air required by a motor in constant use and, thus, consuming the maximum quantity of fuel, both when the carburation is good and when it is bad and when the proportion of CO in the air is to be kept at .10% and at .05% may be illustrated in the case of two locomotives as follows: A 5-T. motor with 5"X 6" cylinders suitable for side-entry haulage will require 3,300 cu. ft. per min of air when working properly if the CO in the air is to be kept at .10% and 6,600 cu. ft. if the CO is to be kept at .05%. The same motor, when working badly, will require nearly four times as much air or 12,560 and 25,120 cu. ft., respectively, depending on the allowable per- centage of CO. Similarly, a 9-T. motor with 6.5" X 8" cylinders and adapted to main-line haulage will require 6,040 or 12,080, and 23,000 or 46,000 cu. ft. per min. of air, depending on whether the carburation is good or bad and whether the CO is to be kept at .10 or .05%. The range in air requirements between the best and worst conditions of operation is from 3,300 to 25,120 cu. tt. per min, in the case of the smaller locomotive, and in the case of the larger one, 814 HA ULAGE from 6,040 to 46,000 cu. ft. per min. Such an increase in the quantity of air, the ratio being 1 to 8, cannot be made from time to time as it may be temporarily needed, and must be permanently provided for in the ventilating scheme of the mine. Gasoline locomotives have been in use too short a time to have permitted a solution of all the problems connected with their employment, and the following suggestions in their selection and management may be of value: 1. Buy a high-grade motor from a responsible manufacturer and be guided by his advice in its selection. 2. Do not use a larger motor than necessary to do the work; this will save in first cost, in fuel consumption, and particularly in the amount of CO dis- charged. 3. Use only high-grade gasoline and employ only experienced motormen, who might be given a bonus for low fuel consumption ; this will lessen both the fuel bill and the quantity of CO admitted to the air. 4. If possible, arrange the main-line haulage so that the grades favor the outbound loads. If this is done, and the return air-current is made the haulage road, the engines may be shut down and the loads dropped out by gravity, saving in fuel and in CO discharged. The empties will be taken in under power against the air, and the resultant velocity of the air-current will be that of the inbound locomotive added to that ' of the outbound air. If the velocities of the locomotive and the air-current are the same, this will double the quantity of air passing the locomotive and may provide enough excess air to take care of possible temporary bad carburation which is more apt to happen under full than under part load. 5. Do not have the speed of the locomotive and the air-current the same when they are moving in the same direction; to do so will cause a concentration of gas around the locomotive, which will prove harmful to the motorman. 6. Where possible, avoid pulling from dip workings unless the air supply is ample, because the maximum amount of gasoline is consumed and CO pro- duced when starting up grade under full load. 7. Do not use the locomotive ahead of the air either in rooms or entries more than necessary. It is in tight places that the effects of small amounts of CO are the most marked. If compelled to enter such places, remain there as short a time as possible, and do not allow the miners to return to the face until some time has elapsed in order that the air-currents set up by the moving trip and diffusion may have an opportunity to dilute the CO to the safe limit. 8. In event of carbureter troubles, shut off the gasoline instantly; an excep- tion might be made when hauling against the full strength of the air-current. 9. Except in a strong air-current, do not allow the locomotive to stand with the engines running; this precaution is particularly to be observed in places ahead of the air. To this end, have the locomotive provided with a self- starting device. 10. If the men complain of sickness, remove the locomotive from that part of the mine until the reason for the trouble is found. Frequently a slight adjustment of the ventilating current made by opening or closing a regulator will remedy the trouble. 11. Overhaul and clean the locomotive thoroughly at the end of each shift. Under no circumstances is it safe to use a locomotive underground when the carbureter and ignition are out of order. 12. As the effects of CO upon the system are dangerous, the percentage of it in the air must be kept as low as possible. Unfortunately, there are no simple tests for this gas that may be applied by the miner or the foreman, and the first indication of its presence is it ill effects. It might be well, then, at the time of installing gasoline-motor haulage to employ a competent chemist for a sufficient length of time to follow the locomotive to all parts of the mine to secure samples for analysis of the air in the places the motor has been. The expenditure of a few hundred dollars in taking and analyzing such samples will either satisfy the management that the use of gasoline motors is perfectly safe, or will suggest changes in the ventilating system or in the haulage schedules, or in the use of certain roads for haulage, etc., that, if carried out, will make the use of such motors unobjectionable. Purification of the Exhaust. No satisfactory way of getting rid of the CO in the exhaust of gasoline locomotives has as yet been devised. It is probable that absorption by cuprous chloride (CuzCk), the reagent used for the purpose in gas-analysis apparatus, -is not practicable because of the expense. Solutions of lime or caustic soda or even plain water will absorb COz to a certain extent, and at the same time will remove the odor. HA ULAGE 815 ELECTRIC-LOCOMOTIVE HAULAGE GENERAL CONSIDERATIONS AFFECTING ELECTRIC HAULAGE Advantages and Disadvantages of Electric Locomotives. All well-designed and well-built haulage motors are practically equal in first cost, in the labor cost of running, and in the cost of repairs, therefore, as an effective machine for gathering and hauling coal, an electric locomotive possesses no marked advantages over one propelled by steam, gasoline, compressed air, or storage battery. The advantages and disadvantages commonly attributed to one type of locomotive as compared with another, are in reality due more to the power employed than to qualities inherent in the locomotive itself. There is, however, one disadvantage possessed by the electric locomotive that does not exist in the case of self-contained locomotives propelled by steam, gasoline, or compressed air; it can be used only in those parts of the mine where trolley wires have been hung for conveying the power and where, at the same time, iron rails have been laid for the return circuit. This objection has been largely overcome through the use of a combination trolley and storage- battery locomotive, which can go anywhere in the mine; through the use of a cable-reel locomotive, which can go the length of the cable beyond the end of the trolley line; and through the use of the crab locomotive, which, while standing on the main road and drawing current from the trolley line can pull a car from a distance equal to the length of the rope carried on its rope drum. So far as safety is concerned, the only locomotive that cannot possibly ignite either methane or coal dust is one operated by compressed-air; and it cannot cause death from shock. These are objections made rather unjustly to the electric locomotive and should be charged against the means of conveying power to it, the naked overhead trolley wire, and not to the locomotive itself which, in its modern form, is an eminently safe machine. It may be argued that the ventilating current should be sufficient to prevent the existence of dangerous quantities of methane either in entries or rooms, that accumulations of coal dust should be avoided, and that the mine should be watered or treated with shale dust, and that men should be careful and not come in contact with naked live wires, but while the_ first two conditions are successfully met in the majority of mines and there is usually little danger of an electric spark or arc igniting either methane or dust, there is always the possibility of this happening even in the best-managed mines. The dangers of shock or death through contact with live overhead wires can hardly be removed because of the seeming impossibility of teaching the average mine worker to be even reasonably careful. The possibility of setting fire to partitions, timbers, etc. is so slight if even moderate care in properly insulating the wires is taken as to be negligible. A danger chargeable to the locomotive itself may arise when an unusually heavy trip is started or when the customary load is pulled up a heavy grade. In both cases, it is usual to sand the rails and if too much sand is used, the contact between the locomotive wheels and the rails for the return circuit is broken, and the current will take a longer but easier path. This may result in serious shock to the motorman, or if the current passes from the locomotive through the drawbars of the cars and thence to the rail at some unsanded place, those riding in the cars may be injured, powder in metallic cans may be exploded, etc. The last is such a real danger, numerous acci- dents having happened therefrom, that in many states it is prohibited by law to transport powder in cars hauled by an electric locomotive. _This last_ danger may be overcome in a very great measure by using a locomotive of a size pro- portioned to the work, and then not overloading it. Where many power-consuming machines are used in and around a mine, rather than have each run by its own independent power generating engine r it is cheaper and better to have a common power for all and to produce this at some central plant and transmit it to the various points of application, and it is the general adaptability of electricity to all power purposes that has led to its extensive use in the operation of haulage locomotives. Electric energy may be generated at any reasonable distance from the mine where power may be had and may be easily and cheaply transmitted to any place needed where it is available not only for the operation of haulage motors but also for that of coal-cutting machinery, pumps, ventilating fans, shot-firing systems, lighting etc. Hence, in mines where many power-requiring machines are used, and particularly where these are scattered throughout the workings, electricity is a favorite source of energy and, being used for all other purposes, is used for haulage. On the other hand, in mines where, aside from haulage, 816 H A ULAGE power is required only to run the ventilating fan, it will unquestionably prove cheaper in first cost and probably in operation to install a steam or gasoline locomotive. Compressed air may also be transmitted from a central plant and is available for the same purposes as electricity, except shot firing and lighting and is further absolutely safe under all underground conditions, but a compressed-air plant, including the piping, is more costly to install, extend, and operate than an electric plant. Current and Voltage. Direct current is generally used for electric haulage; the pressure most commonly used is about 250 volts, although 500 volts has been tried and is still used in some places. The objection to the higher pressure is the greater danger of injurious or fatal shocks, as well as the greater difficulty of insulating the wires from ground. The higher pressure can- be profitably used only where all the passages through which the wires are strung are high or roomy enough to permit placing the wires where there will be little danger of contact with them, and dry enough to preserve the insulation. Electric Generators. If the power house is near the mouth of the mine, direct-current dynamos are generally used to generate the electric energy for haulage purposes, and at the pressure used in the mine, 250 or 500 volts as the case may be. It is frequently advantageous to locate the power house at some distance from the mine, so as to take advantage of a water fall to generate the power, or for other economic reasons; in such cases, in order to reduce the cost of line copper, it is customary to transmit a high-voltage alternating current to the mouth of the mine, or sometimes to the interior near where it is to be used, there transform it in step-down transformers, and convert it by means of rotary converters to direct current at ordinary mine voltage, after which it is treated in the mine installation precisely as would be the case with a direct current generated at the mouth of the mine. Classes of Electric Locomotives. According to the kind of current used, electric locomotives may be divided into direct-current, alternate-current, and storage-battery locomotives. The direct-current locomotives are those in general use in the United States and may be single or tandem. The standard form of direct-current locomotive is used for main-line haulage; the modifica- tions of it used for gathering are known as combination, cable-reel, and rope- reel, or crab, locomotives. A special type, known as a rack or third-rail locomotive, is used on heavy grades. WIRING FOR ELECTRIC HAULAGE Arrangement of Power Lines. In a shaft mine or a steep slope, insulated feeder wires are run from the dynamo on the surface down the shaft or the slope, or occasionally down a bore hole, into the mine, where they are connected to the trolley wire and rails in the gangways; or, feeder wires may be con- tinued along the haulage roads for a distance depending on the length of the haulage road and the amount of electric current that must be carried. Where the mine opening is a shallow slope or a drift, the power is sometimes carried into the mine by bare-wire conductors fastened at intervals to the caps, or legs, of the tim- bers. If the mine opening is wet, the power is transmitted through lead-covered cables. In shafts, the cables may be held in position by wooden brackets placed on the sides of the shaft, or suspended from the top by block and tackle, by means of which the cables may be moved up or down. In a wei shaft, the lead cable is carried far enough into the mine from the bottom of the shaft to be free from the shaft water, and is then connected with the bare wire used in haulage. A main switch should be provided at the foot of the shaft or the slope, so that the power can be turned off or on instantly. Shape of Trolley Wire. Trolley wire is made with round, figure-8, or grooved-cross-section, as shown in Fig. 1 (a), (&), and (c), respectively. The round wire, shown at (a), has been generally used for the purposes of mine haulage and for transmitting electric power into the mine. The preference for mine work now inclines to the grooved form shown at (c). This wire is sup- Ear (a) FIG. 1 HA ULACE 817 ported by the clamp ears a, which fit into grooves in the sides of the wire just above the center. The figure-8 wire, shown at (&), is liable to twist between supports and throw; off the trolley; the round or the grooved wire, which is practically circular in section, may be twisted without interfering in any way with the trolley. When rounding curves, the figure-8 wire is also more liable to pull or twist out of shape or out of the clamps entirely than either of the other shapes. Location of Wires. The trolley wire is located above the track, preferably along one side and from 6 to 15 in. outside the rail, so as to be out of the way of men and animals passing along the road. Where the roof is good, the trolley wire may be supported directly from it. The trolley construction should be of the most substantial nature, and the work of installation should be in charge of an experienced man, as the care and thoroughness with which this is done determine largely the successful operation of the plant. The mining laws of many states provide that when the haulage road is used as a traveling way, the trolley wire shall be set in an inverted wooden trough or boxing with sides from 3 to 5 in. deep. Various provisions are made for the safety of men compelled to pass and repass under the trolley wires at some particular point as at the foot of a shaft, at a parting, etc. At such places it is not unusual to compel the wires to be placed at their lowest point at least 6 ft. 6 in. above the top of the rail. Trolley Frogs. Fig. 2 (a) shows the under side of an overhead switch, or trolley frog, used to guide the trolley wheel from one wire to another. This is a simple V frog; it is shown in its natural position in (b). The trolley wires are held by clamps b, and the span, or supporting, wires are attached to the ears a. The frog must be placed with reference to the track so that the motion c and o the of the locomotive, as it takes the switch, will have given the trolley an incli- nation in the right direction before the trolley wheel strikes the frog. The frog must also be hung level, or it will cause the wheel to leave the wire. A simple method of finding the proper location for the trolley frog is shown in Fig. 3. Measure the distance from the point of switch a to the fr half way between these points make a chalk mark on the rail at b. same on the straight rail, and mark the half- way point d. Stretch a line from a to d and one from e to b. Directly above their point of intersection / is the place for the frog. Resistance of Steel Rails. As the rails form the return circuit for the electric current, they must be considered in connection with the voltage drop. The rail itself, on account of its large cross-section, has a large current-carrying capacity and the bonding should be done so that no appreciable drop will take place in the joints. The weight of rail, in pounds per yard, is fixed by traffic considera- tions and is usually determined by allowing 10 Ib. per yd. for each ton of locomotive weight per driving wheel. Thus, a 10-T., four-wheel locomotive will have 10-7-4 = 2.5 T. on each driver and the required weight of rail will be 2.5X10 = 25 Ib. per yd. This formula gives the minimum weight of rail, but much better results will be obtained by using the heavier rail recommended in the accompanying table. 52 FIG. 3 818 HAULAGE SIZES OF LOCOMOTIVES, RAILS, AND BONDS Weight of Locomotive Tons Minimum Weight of Rail per Yard and Size of Bond Weight of Rail per Yard Recommended and Size of Bond Rail Pounds Bond Number Rail Pounds Bond Number 3 4 5 6 7 , 8 10 15 20 25 16 16 16 16 20 20 25 40 50 60 4 4 4 4 00 0000 0000 20 25 25 30 40 40 45 50 60 80 00 00 00 0000 0000 0000 RESISTANCE OF STEEL RAILS The resistance of steel rails to the passage of an electric current varies considerably with the composition of the metal. For the purpose of calculation it is, however, common to take the specific resistance of steel rails as twelve times that of copper. While this value may seem somewhat high, it is conser- vative and will allow for the slight additional resistance at the joints. By using the values from the following table, the rails can therefore be considered as continuous. The resistance values given are for two rails in parallel; that is, per mile of track. These values are based on the following formula : ., 2.63 ohms per mile = : j j rr -r weight of rail per yard Bonding. The larger part of the track resistance occurs at the joints between the rails, and as the fish-plates do not form sufficient electric contact, the ends of the rails at the joints are always connected by a cop- per conductor known as a bond. The first of the two tables just given shows that the area of metal in the bond is essentially the same as that in the trolley wire. There are many types of rail bonds, but these may be divided into two general classes; pro- tected bonds, or those placed be- tween the fish-plate and the rail, and unprotected bonds, which either span the fish-plate or are placed under the rail. All should be attached to the rail in such a way that the contacts between the copper and steel are clean and bright when made. Fig. 4 (a) shows a protected bond of the double-loop type, shaped so as to give flexibility and at the same time allow openings for the track bolts. This bond is made of thin copper strips on which copper terminals ab are cast. After the terminals have been passed through the holes in the rail, they are com- pressed by a special screw compressor, which forces the metal out sidewise firmly against the sides of the holes. View (7>) shows this bond in position, part of the fish-plate being cut away to expose the bond to view. The holes through the rail for track bolts show through the loops of the bond. Fig. 5 shows one form of unprotected bond. The copper terminals are pressed into the holes in the rails by a powerful screw press, which expands Weight of Rail per Yard Resistance per Mile of Track Pounds Ohms 16 .1642 20 .1313 25 .1051 30 .0876 40 .0657 45 .0583 50 .0525 60 .0438 80 .0328 HA ULAGE 819 All bonds the metal in the hole so as to give complete contact with the rails, should be inspected frequently, as they may work loose. A poor return circuit, which is due to poor bonding, is responsible for much of the motor trouble. If the voltage drops because of poor bonding or from any other cause the amperes will be increased with the result that the armatures will heat and possibly burn out. Poor bonding is commonly indicated by the marked drop in the illuminating power of the headlight (which then burns with a dull red glow) when a trip is started. Cross-Bonding. In addition to the regular bonding at the joints, the one line of rails should be electrically joined, or cross-bonded, to the other at intervals of not more than 500 ft. and by conductors of the size used for bonding. The object of cross-bonding is to still pro- vide a complete return circuit in event of some of the rail bonds jarring loose. Instead of the standard form of cross- bonding both the D., L., & W. R. R. and the L. C. & N. Co. have successfully used old wire hoisting rope as a portion of the return -circuit. The largest size of rope is used on the main haulage roads and H-in. rope on the branches. The rope is FIG. 4 suspended near the bottom of the props which carry the feed wire and is bonded to the rails every 250 to 300 ft. Where the rope has to be spliced, the abutting ends, after being thor- oughly cleaned and brightened, are inserted in the opposite ends of short pieces of lead pipe that are filled with solder. The attachments for bonding the rope to the rail are made by soldering a clamp to the rope, using the regular bonding hole on the rail. Tests have shown that the current-carrying capacity of a Is-in. hoisting rope made of steel low in carbon and manganese is the same as that of a rail weighing 30 Ib. per yd. Feeders. Current is generally fed to the locomotive through an overhead trolley system with the track rails forming the return circuit as explained. In addition to the trolley wire, it is also almost always necessary to install feeders to reduce the drop in voltage. A feeder is a heavy insulated or bare copper cable suspended along one side of the heading and is tapped into the trolley wire at intervals along the route. In the early days of electric mine haulage, the size of trolley wire was much smaller than now used, the size varying from No. to No. 0000. The former is only used in small one- or two-locomotive installa- tions, and experience has shown that a heavy trolley wire is of con- siderable advantage. For this rea- p IG ^ son the use of No. 0000 trolley wire is now very common. The size of the feeders depends on the length of the haul, the distribution of the load, the current to be transmitted, and the permissible voltage drop. Excessive drop is a very common cause for complaint in a mine using electric haulage and it always pays to put sufficient copper in the feeders to prevent the voltage at the locomotives from falling to too low a value. Low line voltage makes it difficult to maintain the schedule and gives rise to trouble with the motors, to say nothing of the cost of the power loss. As an approxi- mate rule, the voltage drop from the point of supply to any locomotive should be kept within 20%. An approximate estimate of what the drop. in the rails will be can easily 820 HA ULAGE be formed at the outset by means of the table on page 818. The balance of the drop will then give that allowed for the trolley and feeders combined, and their cross-section can be determined from the following formula: . . . , . 10.8XLX7 Area, in circular mills = - in which L = distance between point of supply and load, in feet; 7= maximum current, in amperes; Z? = drop in trolley and feeders, in volts. From the value so found is subtracted the cross-section of the trolley, in circular mils, the result being the required size of the feeders. The calculation is easy, the only difficulty being the variation in the load both in magnitude and position. In order to illustrate the method of calculation assume the following examples: EXAMPLE 1. Find the size of feeder, if the voltage is 500; rails, 40 lb.; trolley, No. 0000; length of road, 1 mi.; load, 400 K. W., bunched at end of line; permissible drop, 20% = 100 volts. SOLUTION. Resistance of 1 mi. of two 40-lb. rails = .0657; current = 400,000 ^500 = 800 amp.; drop in rails = 800 X. 0657 = 52.6 volts. This leaves a drop of 100 52.6 = 47.4 to take place in the trolley wire and feeder. Assuming the same conductivity of the material in these, their combined cross-section should The trolley wire is No. 0000 and has a cross-section of 211,600 cir. mils. Deducting this from the total cross-section of 965,000, leaves 965,000 211,600 = 753,400 or about 750,000 cir. mils. EXAMPLE 2. Suppose that the total load of 400 K. W. is equally distributed, what size of feeder is required? SOLUTION. This is equivalent to an average load of 200 K. W. transmitted over the whole circuit. The drop in the rails is now only half the former value or 26.3 volts, leaving 100 26.3 or 73.7 volts to be consumed in the trolley and feeders. Their combined cross-section will therefore be: 10.8X5,280X400 r - ^-= -- = 310,000 cir. mils 7o.7 Deducting from this 211,600 cir. mils for the trolley leaves only about 100,000 cir. mils, which corresponds to No. feeder. In making these calculations, attention must be paid to the carrying capacity of the wires and cables. This must be kept in mind, because if the lines are simply figured out on the basis of giving the allowable drop, the current may be sufficient to overheat the wires. In most cases, however, the size of wire necessary to keep the drop within the specified limits will be considerably larger than necessary to handle the current without overheating. It is always well, however, to compare the sizes obtained and the current carrying capacity, which will be found in the wire table. By referring to Example 1, it is seen that there is no danger of overheating, but in Example 2 it will be necessary to increase the size considerably in the section nearest the station where the current value is too high. The pressure at which the current is supplied to the motors is limited by considerations of safety. It would otherwise, of course, be desirable to use a higher pressure, because this would mean a lower current, less drop and smaller feeders for the same power. For this reason 500 volts is used in a few mine haulage systems, although 250 volts evidently is somewhat safer in operating. In mines of ordinary capacity, it will be uneconomical to use the direct- current system only, when the current has to be transmitted for distances over 1 mi., and many mines have during the last few years been changing over their systems to a combination alternating current and direct current. That is, alternating current is generated and transmitted at a higher voltage to substations distributed along the tracks. In these substations, the alter- nating current is changed to direct current by means of synchronous converters. In this manner the 250- volt, direct-current supply can be brought near the centers of distribution and the losses in the lines, feeders, and rails are consider- ably reduced, also smaller size conductors can be used. The following table shows the distance to which 100-K. W., three-phase current can be transmitted over different sizes of wires at different potentials, assuming an energy loss of 10%. A power factor of 85% is shown by the table. HA ULAGE t^OiO'OiOfMOt^'OiM ooowdotocorHNco 5'-H'OO5eo oooooo T^ror^asoo <6 821 EXAMPLE. What size of wires should be used to de- liver 500 K. W. at 6,000 volts, at the end of a three- phase line 12 mi. long, allow- ing energy loss of 10% and a power factor of 85%? SOLUTION. If the ex- ample called for the trans- mission of 100 K. W. (on which the table is based), look in the '6,000- volt column for the nearest figure to the given distance, and take the size wire cor- responding. But the ex- ample calls for the trans- mission of five times this amount of power, and the size of wire varies directly as the distance, which in this case is 12 mi. There- fore, look for the product 5X12 = 60 in the 6,000-volt column of the table. The nearest value is 60.44 and the size wire corresponding is No. 00, which is, there- fore, the size capable of transmitting 100 K. W. over a line 60.44 mi. long, or 500 K.W. over a line 12 mi. long. If it is desired to ascer- tain the size wires that will give an energy loss of 5%, or one-half the loss for which the table is com- puted, it is only necessary to multiply the value ob- tained by 2, for the dia- meter varies directly as the per cent, energy loss. rl 0 g - r 822 HA ULAGE DIRECT-CURRENT LOCOMOTIVES Number and Arrangement of Motors. Direct-courrent electric locomotives with two pairs of driving wheels may have one or two motors, while those with three pairs of drivers commonly have three motors. In the single-motor locomotive, the armature, which is set lengthwise of the frame, is geared at each end to a driving axle with the result that both pairs of wheels revolve at the same time and_ with the same speed. This arrangement insures a high degree of adhesion with consequent strong tractive effort, together with perfect distribution of the weight on the drivers and good contact between the wheels and the rail. There are two standard methods of mounting the motors in two-motor locomotives. In the tandem mounting, one motor is placed between the axles and the other between the forward axle and the front-end frame. In the central, or inside, mounting, both motors are placed between the axles. The tandem mounting permits of a short wheel base and is adapted for .light- and medium-weight locomotives, which are commonly required to operate upon sections of the track having short-radius curves. The central, or inside, mounting requires a longer wheel base and is adapted for heavy locomotives used in main-line haulage, where the roads are commonly straight or with curves of long radius. With either arrangement, the locomotive frame is proportioned to give an equal distribution of the weight between both pairs of driving wheels. The motors may also be end mounted by placing each motor in the space between the axle and the forward and rear frames, respec- tively. This permits of a minimum wheel base, but is only used to meet very unusual conditions. An advantage claimed for the two-motor locomotive is that, in case of accident to one of the motors, the defective one may be disconnected and the machine run with one motor to the repair shop or it may be kept in operation although able to do less work. The advocates of the two- motor machine also claim for it higher efficiency and better speed control than is possible with the single-motor locomotive. Six-wheel, three-motor locomotives of 15 to 25 T. weight may, to a certain extent, be used instead of the tandem locomotives described on page 826, for long and heavy runs over a main haulage road. Their application is, however, more or less restricted, as on account of their greater length they may not take the sttarp curves usually found in mine work. Where this is not objec- tionable, locomotives of this kind have advantages, one being the possibility of using lighter rails than for a two-motor locomotive of the same weight, due to the equalization of the weight on all three pairs of driving wheels. To insure this, irrespective of any irregularities of the track, three-motor locomotives are supported from the journal-boxes, thus insuring at all times an even division of the load among the three motors. The equalizing system also furnishes a flexible suspension of the weight and produces an easy running locomotive, greatly minimizing the wear and tear on the track and roadbed. The center pair of wheels is generally furnished without flanges so as to prevent any binding on the curves. Construction of Motors. In the design and construction of mine loco- motive motors, the following requirements are essential: Maximum capacity within the gauge limitations; large overload capacity; accessibility for inspec- tion and repair; large bearing surface to minimize wear; protection against dust and moisture; accurate machining to insure interchangeability of parts; rugged construction to withstand rough usage. The motors are always of the series type and should preferably be equipped with commutating poles. In this kind of motor, the same current passes through the main-series and commutating-pole field coils. The torque exerted and the speed at which it will run, depend on the flux entering the armature, the number of conductors on the armature, and the amount of current flowing in the winding. The flux, in turn, depends on the strength of the field magnets, which in their turn depend on the number of turns in the field coil and the amount of current flowing therein. The advantage of the commutating poles, which are connected in series with the armature, lies in the fact that the electrical and mechanical neutrals are made to coincide for all loads and for either direction of rotation, thus assuring good commutation under all conditions of operation. The motor frames are split diagonally so that the upper part can be lifted off, exposing the interior for inspection. The bearing heads are securely clamped between the upper and lower frames, making it possible to readily take out the armature for repairs. The laminations, armature windings, and HA ULAGE 823 commutator are all mounted on a common spider so that the shaft may be removed without disturbing them, and interchange can therefore readily be made. The armature bearings are commonly of the Babbitt-lined, bronze-sleeve construction, designed for oil and waste lubrication. The Babbitt is of such a thickness that should it be melted from lack of lubrication, the shaft will be supported by the sleeves before the armature strikes the pole pieces. The use of ball bearings in mine-locomotive motors is a new feature. Where they have been tried, they have given excellent results, and at present they bid fair to displace the plain bearings for this class of service. The principal advan- tage gained by the use of ball bearings is the small amount of lubricant required. This lubricant being vaseline or some similar grease in small amounts, there is very little possibility of its getting into the motor windings. There is a great advantage in_this, as a large percentage of the motor troubles can be traced directly to oil having worked its way into the windings. When properly lubricated, ball bearings have another advantage, in that there is but a small amount of wear. This decreases the liability of the armature coming down on the pole faces with damaging results. The field coils are held securely in place by spring-steel flanges, which are pressed against the coils by the pole pieces when the latter are bolted in place. Controllers. The controllers are of the rheostat magnetic blow-out kind. A commutating switch is incorporated in the reverse cylinder, the handle of which has four on-positions, two for each direction of motion, one with motors in series and the other with motors in multiple. The main and reverse cylinders are interlocked in the usual manner and the main cylinder provides for speed regulation with motors in series or multiple. This system of control by per- mitting motors to be started in multiple, allows them to exert their maximum tractive effort independently, so that the slippage of one motor does not affect the other a valuable feature for starting heavy trains. When the operating handle is in the off-position, all parts of the motor and rheostat equipment are dead and it is also impossible to retard the train by bucking the motors a practice of motormen that is liable to cause trouble. While single-end control may be considered standard, locomotives are often built with a controller at each end, a construction often of advantage. Frames. The general construction of electric mine locomotives involves two distinct forms, one in which the side frames are placed outside the wheels, and the other in which they are placed inside the wheels. For a given track gauge, the outside frame allows the maximum space between the wheels for the motors and other parts of the equipment, renders the journal-boxes more accessible, and gives somewhat more space at the operating end for the mototman. The inside frame restricts, to a certain extent, the space between the wheels available for motors and other equipment, but allows for the minimum overall width, a construction that is necessary in those mines where the props are set close to the track or the space outside the rails is otherwise limited. The wheels being outside the frame, this loco- motive in case of derailment is somewhat more readily replaced. The locomotives may be supplied with side frames of cast iron or rolled steel plate, the latter construction being now the most generally used. Ihe end frames as a rule consist of steel channels fitted with heavy wooden bumpers, except on large locomotives where cast-iron bumpers may be advantageous in order to get more dead weight. The bumpers and coupling devices must be designed to suit the mine cars. Wheels and Journals. The weight of the locomotive is ordinarily supported from the journal-boxes on heavy helical springs. The journals are somewhat similar to those on railway cars that have removable brasses and are lubricated from oil cellars filled with waste. The construction of the journal-boxes is such that the brasses can be removed without disturbing the axles or frame stay-plates. On outside-frame loco- motives, this is accomplished by jacking up the frame to relieve the pressure on the journal-box spring and removing two vertical retaining plates. Ihe inside-frame journal-boxes are fitted with a removable oil cellar, which can be lowered for repacking. Plate wheels are generally used for outside-frame locomotives, while for the inside-frame construction spoked wheels are used, in order to give access to the journal-boxes. Chilled cast-iron and steel tires or rolled-steel wheels are in general use, the first named being, however, the more common. These are approximately 60% cheaper than steel-tired wheels and 45% cheaper than those of rolled 824 HAULAGE steel. The higher cost of the steel wheels is, however, largely offset by the fact that the treads can be refaced several times, if facilities are provided therefor in the repair shop. A somewhat increased adhesion is generally realized by the adoption of steel wheels for mine service. While opinions differ greatly as to how much this really, amounts to, it is generally conceded to be about 5%. A considerable portion of this increased effort is often found to be due to the geater weight of such wheels, and a comparison is difficult to make, as both the wheel tread and rail are always subject to wide variations caused by moisture, nature of the surface, amount and quality of sand used, etc. Brakes. Several kinds of brake mechanisms are in use. In an exception- ally strong and efficient one, the brake shoes are automatically locked in any position in which they are left by the operator without the use of pawls or ratchets. The brake shoes, made of cast steel, are removable in order to insure a long life and in addition exert a dressing action on the wheel tread. In certain instances where there is a heavy down grade, in order to be sure of controlling the loaded trains, a special rail-grip brake is provided in addition to the usual wheel brakes. Jaws are arranged to press the shoes against a third rail, which is laid in the center of the track. This brake is powerful enough to stop a train within a distance of 100 ft. on an 8% grade, the train weighing 100 T., exclusive of locomotive, and running at a speed of 8 mi. per hr. Sand riggings are always provided, and the sand boxes so arranged that the rails may be sanded ahead, when running in either direction. Trolleys. In the standard mine trolley, the wheel is mounted in a swiveled harp, which permits it to aline itself with the trolley wire, irrespective of the direction of the pole. The pole is of wood and the lower end is inserted in a swiveled base, which fits into sockets on either side of the locomotive. The force of the compressed spiral spring is so applied to the pole that the pressure of the trolley wheel against the wire is approximately uniform throughout the limits of vertical variation and the swivel harp permits a wide lateral variation of the wire. The pole being of wood is thoroughly nonconducting, and is so located that the motorman can easily handle and reverse it without leaving his position. The trolley cable terminates in a contact plug, which fits in a receptacle placed on each side of the locomotive so that the change from one side to the other is readily effected. Some locomotives are made with two trolley poles, one at each side. This construction is convenient in those mines, where for any reason it is necessary to hang the trolley wire on the side opposite to the one where it is usually placed. Headlights. The headlights provided at each end of the locomotive, are usually each fitted with a 32-c.p. incandescent lamp, which gives sufficient illumination. A luminous-arc mine headlight is, however, manufactured, the mechanism of which is simple and requires little attention. The upper electrode is made of copper and lasts from 2,000 to 3,000 hr., while the lower one, which is made of a composition of magnetite, lasts from 50 to 75 hr. Capacity of Locomotives. Local conditions must be given a very careful study in laying out a system of electric mine haulage. Not only should the present output be considered but also the possibilities of increased output and longer hauls. The number of cars to be handled per trip and per hour, the time of lay-over, etc., must be correctly determined so as to result in the most efficient operation. It is also important that the main-haul locomotives have sufficient capacity to place on the parting enough empty cars per trip to serve the gathering locomotives simultaneously in order to prevent any reduction in the output from delays. The amount of load that a locomotive is capable of hauling depends on the weight of the locomotive, the adhesion between the driving wheels and the track, the frictional resistance of the trailing load, and the curvature and gradients of the track. The adhesion varies greatly, depending on the condition of the surfaces in contact, but experience has shown that with clean dry rails on a level track the coefficient of adhesion can safely be assumed to be 20% for cast-iron wheels and about 25% for steel-tired wheels. A 10-T. locomotive with steel-tired wheels, for example, will develop on a straight level track a maximum tractive effort of 10 X 2,000 X. 25 = 5,000 lb., before slipping the wheels. With wet and slippery rails, when starting heavy trains or on steep grades, sand is used to increase the adhesion, which by this means may be increased to about 25 to 30% for cast-iron wheels and 30 to 33J% for steel-tired wheels. HA ULAGE 825 Due to excessive wear of wheels and other undesirable effects when it is used too freely, sand should be limited in application to starting heavy trips and climbing the steepest grades. It is therefore not advisable to load a locomotive to its maximum tractive effort continuously, but about 10 or 15% reserve capacity should preferably be left. Only moderate acceleration and retardation are as a rule required in mine- haulage service, .2 mi. per hr. per sec. being a sufficient value. This corre- sponds to a force of about 20 Ib. per gross ton of the combined load and loco- motive. This factor, however, is usually neglected unless the train is to be started on a grade, as the slack can be taken up at the several couplings and thus only one car at a time is actually started. Quite steep grades exist also in the majority of cases, and the increased capacity of the locomotive to take care of these is usually greater than the percentage increase in weight of the locomotive demanded due to acceleration. Where the service demands a high rate of acceleration, the weight of the locomotive must be increased accordingly. The unit of acceleration is gener- ally taken as 1 mi. per hr. per sec., and the force required to accomplish this is about 95. Ib. per T. above the frictional resistance. Frictional load resistance is caused by the friction of the wheel treads and flanges against the rails and by the friction of the car journals. It may be as low as 10 Ib. a T. or as high as 60 Ib., depending on the nature and condition of the bearings, the size of rails, etc. For narrow-gauge roads with light rails and ordinary mine cars, from 20 to 30 Ib. per T. is a fair figure. For the locomotives, a resistance of from 12 to 15 Ib. per T. is quite common, but this is generally such a small percentage of the total tractive effort that it can be neglected. The resistance due to curves can generally be neglected unless the curves are very long or have a very short radius. Ordinarily, only a portion of the trip will be on a curve at one time, so that the drawbar pull to be added should be based only on the actual number of cars that are moving around the curve. Many grades in mining work are so short that only a part of the trip can occupy the up grade at one time, the balance of the trip being on a lesser grade, on a level, or on a down grade. By accelerating to a high speed as the hill, is approached, quite steep grades of short length may be mounted without diffi- culty, and in such cases the locomotive can be worked close to the slipping point. The resistance due to grades is always 20 Ib. per T. for each per cent, grade and not only does a grade greatly increase the total train resistance, but it also reduces the available drawbar pull of the locomotive, for of the total tractive effort developed at the drivers, 20 Ib. per T. for each 1% grade is consumed solely in driving the locomotive itself up the grade. The size of a locomotive for a given load is therefore principally determined by the limiting grade. For example, assume a trailing load of 80 T., a frictional car and track resistance of 20 Ib. per T., and a track that is practically level throughout with the exception of a stretch of 2% grade. The total train resistance on the level portion of the track is SOX 20 = 1,600 Ib., but on the grade it is 80 (20+2X20) =4,800 Ib., and in addition the force required for propelling the locomotive up the grade. A 4- or 5-T. locomotive can easily handle this on the level, while a 13- or 14-T. locomotive will be required to get it over the grade. Selection of Motors. Motors for mine locomotives are generally rated on the 1-hr, basis; that is, the load that they will carry continuously for 1 hr. without exceeding a certain specified temperature, usually 75 C. Standard equipments are furthermore so selected that the motors will develop the rated drawbar pull and speed of the locomotive on the above basis. Short overloads of 15 or 20% can generally be taken care of, while at overloads of about 25% the wheels will begin to slip. The 1-hr, rating of a motor depends largely on the terminal capacity, while the real capacity is its ability to perform its cycle of operations during the entire day. The selection of the proper motor equipment on this basis, after its weight has been decided on, involves a complete knowledge of the profile of the road, the number of cars to be handled per trip and per hour, the weight of the empty and loaded cars and the frictional resistance. The motor capacity depends on the temperature that the windings will attain, and this in turn on the average heating value of the current. As this is proportional to the square of the current value, the average heating for an all-day service must be deter- mined from the square root of the mean square of the current. A motor is selected from the various sizes that will fit the locomotive in question, and from the foregoing data and the characteristics of this motor 826 HA ULAGE equipment, the current and speed are obtained for each part of the cycle. The current values are then squared and multiplied with the time during which they last. To allow for the extra heating produced by the acceleration and the switching and making up of trips at the ends of the run, about 10% should be added to the sum of the time-current-squared values for fairly long runs and about 15% for short runs. The sum of all these values is then divided by the total time, including lay-overs, and the result is the average squared current value. By taking the square root of this value, the root-mean-squared value of the current for the complete cycle is obtained. If the continuous capacity of the motor selected is below this value, a larger motor must be selected. As the motor curves usually give values for one motor, the locomotive and trailing weights, etc., should naturally be divided by two to give the weight each motor will be required to handle. The tendency to use larger motors than formerly is quite common and is justified largely by the lower maintenance cost, but this can be carried too far, especially in small mines where the cycle of duty is such that the motors could not be overheated. In large mines, and especially for the long main- haulage duties, a careful comparison of the required duty and the motor char- acteristics should be made to insure a safe motor temperature. An approximate rule, easy to remember, is that a total motor capacity of about 10 H. P. is required for every ton the locomotive weighs. Tandem Locomotives. In the past, a mining locomotive was generally considered satisfactory so long as its motors could develop the torque required for the necessary traction. Owing to the relatively short and infrequent runs, heating was not the limiting feature, but as mine headings have increased in length to 6 and 7 mi. in some cases, the motors that were formerly good for runs of 1 and 2 mi. are no longer adequate for the longer service unless the loads are correspondingly reduced. A reduction in loads is impossible, because for the same output, the longer the runs the larger must be the trains, and larger trains means larger motor capacity. The space mine locomotives can occupy is limited by the gauge of the track, and the only way to increase the hauling capacity is either to run two locomotives in tandem or to use three-motor locomotives. The weight of a large two-motor locomotive may furthermore be pro- hibitive due to the track construction. On well-laid tracks having 50- or 60-lb. rails, 25- or 30-T. four-wheel, two-motor locomotives will operate success- fully, but where lighter rails exist, it is inadvisable to concentrate the weight on four drivers. Instead, therefore, of using a single 20-T. locomotive, two 10-T. locomotives coupled in tandem may be used, because while developing the same tractive effort, with this combination the weight will be distributed on eight driving wheels. Cases are on record where large sums of money have been saved by the use of tandem locomotives, where the increased lengths of hauls or tonnage neces- sitated larger locomotive capacities. In one particular instance, it would have been necessary to widen the funnel for many miles, while in another, seveial miles of track would have had to be relaid with heavier rails. It is extremely simple to-couple the locomotives in tandem. The first, or primary, locomotive is provided with a four-motor controller and the second, or secondary, locomotive, with a two-motor controller. The two are electrically interconnected so that there is a complete control of all the motors from the operating end of one. Similarly the brakes and sand valves of both locomotives can be operated from the same place. The Iocom9tives can also be operated singly as independent units by separation, which requires but a few minutes, and only involves the pulling out of the cable plugs, disconnecting the brake chain, and turning the primary brake stand parallel to the end frame. Cable-Reel Locomotives. ^Gathering locomotives of the cable-reel type are provided with a conductor in the form of a flexible insulated cable that can be connected to the trolley wire on the entry and through which current can be conveyed to the locomotive when it is necessary for it to go beyond the end of the trolley line. The arrangement is designed to do away with the cost of stringing wires in the rooms as well as to overcome the danger of shock to the miners. The cable may be either single or double. The single cable is used where the rooms are laid with steel rails, which are bonded to form the return circuit. The double cable is used where the rails are of wood and the return circuit must be made through the cable itself. The cable reel may be driven mechanically from the axle, or by an inde- HA ULAGE 827 pendent motor. The mechanically driven cable reel is driven by a chain from the locomotive axle. As the locomotive moves ahead the cable is paid out automatically, being kept taut and the reel prevented from spinning by a friction device. As the locomotive returns from the face, the reel is wound through a clutch. In all cases, it is arranged that the tension on the cable cannot exceed a safe amount. The motor-driven reel is generally preferred particularly for gathering on steep grades, because the motive power is independent of the axles, the cable 'is always taut and there is no danger of its being run over should the locomotive slide down grade with its wheels locked. The form and arrange- ment of the cable reel and its motor vary somewhat. In one standard type of gathering locomotive, the reel is drum shaped, is set above and on the end frames in such a way that it does not project above the main casing of the locomotive, and contains within it the necessary motor. In another standard type, the reel is flat and turns horizontally on ball bearings on top of the loco- motive. The reel is driven through a double reduction gearing by a small, vertical, series-wound motor, the armature of which is, as a rule, provided with ball bearings. The motor is connected directly across the line, with a fuse and a switch inserted in the circuit, the former to protect against short- circuits and the latter in case for some reason it should be desired to open the circuit. A permanent resistance is also inserted in this circuit in order to limit the heavy rush of current that would take place when the locomotive is stand- ing still. The motor, however, has sufficient capacity to permit its being stalled for any length of time without overheating. The cable is generally about 500 ft. long, flexible, and heavily insulated to withstand the wear to which it necessarily is subjected. The inner end is connected to a collector ring on the underside of the reel and the outer end is fitted with a copper hook for attaching to the trolley wire. A carbon brush mounted on an insulated stud attached to the motor frame collects current from the ring from which it is conducted to the controller circuit. The arrangement and design of the reel motor is such that at all times it will produce a tension on the cable. Thus, as the locomotive moves forwards, the counter torque will produce a tension in the cable and cause it to pay out evenly and drop along the roadbed without kinks. Owing to the braking effect of this counter torque, the reel. will also come to a standstill when the loco- motive stops; and as it starts on the return trip and the cable is slackened, the motor action will immediately come into play and the reel will commence to wind up the cable as the locomotive moves along, the peripheral rim speed of the reel being higher than the linear speed of the locomotive. The operation of the reel is thus entirely automatic and requires no controller, ratchet, or clutch to be handled by the motorman, but leaves the motorman free to give his entire attention to operating the controller and brakes and the proper running of the locomotive. Gathering locomotives are equipped with a regular mine trolley so that they can be used in the same manner as regular hauling locomotives. When the cable reel is not being used and the locomotive is collecting current through the trolley pole in the regular way, the current flow through the reel motor is cut off by throwing the reel and trolley switch to the trolley side. Crab Locomotives. Crab, or traction-reel, locomotives carry a reel or drum mounted in a similar position to that of a cable-reel locomotive, but upon which is wound 350, 500, or more feet of wire rope. In operation, the loco- motive remains on the entry with the brakes set, and the rope is dragged to the face and coupled to the loaded car by the motor helper; when the reel motor is started, the car is pulled to the entry. If the rope is long enough to reach from the entry to the face of the room, where it is passed around a sheave, and back again to the entry, this locomotive may be used to pull empty cars up a grade to the face. Crab locomotives are in general use in mines where the room track is too weak to sustain the weight of the motor, or where the working places are on such a pitch that the locomotive cannot propel itself in them. Combination Cable-Reel and Crab Locomotives. Gathering locomotives are sometimes built with both a cable and a rope reel. By the use of the cable, the locomotive itself can enter any place where the track is suitable and the grades are not too steep, and on heavy pitches the locomotive can stand on the entry and pull cars to it by means of the wire rope. Rack-Rail Locomotives. Traction locomotives may be used on short grades of 5%, but above that they are not to be considered. To handle trips on heavy grades without resorting to rope haulage, rack- or third-rail loco- 828 HA ULAGE motives are often employed. In these, the teeth of steel gear wheels carried on the axle of the locomotive and turned by an electric motor, engage slots cut in an iron bar (the rack rail) laid between the track rails, thus mechanically pulling the locomotive forward up the grade. As the hauling capacity of the locomotive does not depend on its adhesion but on the horsepower developed by its motors, it tnay be made much lighter than the trolley locomotive with a corresponding gain in the weight it is able to haul. The rack rail may be either live or dead. In the first case, the current for operating the locomotive is carried by the rack rail; in the second, the current is received from an overhead trolley wire and returns through the rails of the regular track. A combination rack and traction locomotive is also made, which is arranged to run as a rack locomotive on grades and as a traction locomotive on a level, where no rack rail need be laid. Rack-rail locomotives are planned on the unit system; that is to say, any number of units of 50, 100 H. P., etc., may be run as a single locomotive where the grades and the loads warrant it. Operation of Electric Locomotives. Before an electric mining locomotive is put into service, it should be inspected to see that all parts are in proper condition. It should be well oiled and the sand boxes should contain plenty of dry sand. The sand levers and brakes should be tried to see that they are operating satisfactorily, and the controller should be on the off-position before the trolley pole is put on. When starting the locomotive, the current should be thrown on gradually and due consideration paid to the load that the locomotive is to haul. The slack in the couplings will often relieve the starting condition so that it will 'not be necessary to start all the cars in the train simultaneously. The controller should be advanced from one notch to another, quickly, being allowed to remain on one point until the locomotive has gathered" speed to correspond , when it is moved quickly to the next notch, etc. If, however, the controller is advanced too rapidly and the wheels begin to slip the controller must not be thrown backwards one or two steps but must be thrown off quickly, completely, and advanced again in the usual manner. If the control is moved backwards slowly, arcing at the contact fingers may cause burning and blistering. The controller is only intended for starting duty and the locomotive should not be run continuously with the controller on intermediate position, as this is liable to cause a burn-out of the resistance or other damage to the controller. If the locomotive runs too fast with the controller in the on-position and the motors in parallel, the motors should be placed in series or the current thrown on for a short time and then off, letting the locomotive coast. When it is necessary to brake, the controller should be thrown to the off-position before the brakes are applied. The controller should not be used for braking, by reversing the motors, except in case of emergency. This practice is sometimes resorted to, but is very severe on the motors, controllers, and in fact on the entire equipment. Reversing the motors when running at full speed is apt to break the gears and spring the armature shaft. Troubles of Electric Locomotives. 1. Failure to Start. The most com- mon cause of a motor failing to start is broken connection in the electric circuit in the motors, the trolley, the track return, the circuit-breaker, controller, or resistance grids. If the open circuit is in the motors, the defective part can be located by raising the brushes of each motor commutator successively, with the controller in the multiple position and the current applied. If, how- ever, neither of the motors will operate when so connected, the opening is in some other part of the electric circuit than the motors. An examination to determine this is best made by the use of a bank of lamps, one end of which is connected to the trolley wire and the other end applied to different parts of the circuit beginning with the trolley harps and taking the circuit step by step until the open circuit is passed. When the open circuit is found to be in the field coils in one of the motors, it is necessary to cut this motor out of circuit and drive the locomotive with the other motor. Only half the customary load should then be hauled, although the locomotive will, to a great extent, protect itself, as the wheels connected to the driving motor will have a tendency to slip, which of course will determine the amount of load that the locomotive is 'capable of hauling. The defective motor is best cut out by removing its brushes. Failure to start may also be due to faulty connections causing the motors to buck each other. This will cause a heavy current and the fuse or circuit- breaker will blow, It is readily corrected by reversing the brush leads on one HA ULAGE 829 motor. Grounding the current may also prevent a locomotive from starting, while on the other hand mechanical troubles are often the cause; for example, the brakes may not be released, the gears may be broken, the bearings stuck or seized, etc. If the locomotive jumps or does not start up smoothly, the trouble is generally short circuits in the starting resistance, wrong or open connections, controller troubles, etc. 2. Excessive Heating. Heating may be due to the motors being over- loaded when hauling heavy trips, and can then only be remedied by reducing the load or by providing larger locomotives. Low voltage is a very common cause of a motor not developing its rated capacity causing overheating due to slower speed, breakdowns, etc. This may be the result of insufficient copper in the overhead wires, poor bonding of the rails, poor connections in the circuit or insufficient prime mover or generator capacity. A short circuit in any armature turn will cause a circulation of heavy current therein, followed by excessive heating. This current is due to the transformer action of the field coils acting as primary and the short-circuited armature turns as secondary. The trouble can generally be detected by the smell of burning insulation or by the hand, as the short-circuited coils will be much warmer than the other part of the armature. As a temporary remedy, the short-circuited coils can be open circuited at the commutator and dis- connected from it, the commutator being bridged at this point to close the gap. Short-circuited field turns will cause the motor to speed up, particularly at light loads. This tendency to speed up will cause the motor to take an excessive current, causing overheating of the defective motor armature. The defective coil can be located by feeling with the hand, as it will be much cooler than the others. This is due to the reduced number of turns, which decreases the resistance of the coil and consequently the amount of loss therein. When a field coil is found to be short circuited so as to affect the operation of the motor, the coil should be removed and replaced by a new one. Burn-out from excessive heating is also caused by the armature coming down on the pole faces. The remedy for this is, of course, only to give more attention to the motor bearings, keeping them properly lubricated and by frequently checking the air gap to see if the armature is getting dangerously close to the pole faces. 3. Sparking. Excessive sparking at the brushes is frequently caused by an open circuit in the armature winding. Such sparking may often become so violent as to cause the motors to flash over at the commutator. An exami- nation will show that the commutator segments, between which the open circuit occurs, are blackened and slightly burned. If the open circuit is not taken care of at once, it is liable to cause a flat spot on the commutator, requiring turning. Temporary relief can be had by bridging the open circuit at the commutator. Short-circuited field turns, if affecting a large number of turns, are also liable to cause excessive sparking at the brushes. Commutator troubles are a very common cause of sparking and com- mutators should be kept free from oil and dirt. If they become very rough from overheating and excessive sparking, it may be necessary to smooth them with sandpaper, and if this does not help, returning is the remedy. Trouble with the commutators is often due to careless handling of the locomotive, such as operating it with a defective controller or a defective resistance. When a resistance is found to have a broken grid, a new one should be put in at once. The method sometimes resorted to of short circuiting a broken grid should not be allowed, except for temporary work, for when doing so, a large percentage of the resistance may be cut out of one or more of the steps, causing the motors to take excessive current when those points on the controller are reached. This will cause the locomotive to start with a jerk and very likely burn the commutator and brushes, besides being hard on the gears and other mechanical parts of the locomotive. 4. Grounds. When a ground occurs in a motor, whether it is confined to the armature, field coils, or commutator, it will cause the circuit-breaker or fuse to blow, and it will not be possible to keep the circuit-breaker closed without holding it in, which should never be done. Motors will also sometimes show a ground when tested with a voltmeter or a bank of test lamps, but otherwise will operate satisfactorily. It is then evident that there is a leakage path formed somewhere, and if the motors 830 HAULAGE are not inspected and thoroughly cleaned to remove this partial ground it is only a short time before a permanent ground can be expected. When a ground occurs, the motor containing it should be cut out of service and the locomotive operated by the other motor until such time as the ground can be located and remedied. ALTERNATING-CURRENT LOCOMOTIVES Alternating-current locomotives may be either single or three phase. Single-phase locomotives require but one overhead trolley wire, as in direct- current haulage, whereas three-phase locomotives require two trolley wires, the track rails forming the third leg of the circuit. Three-phase locomotives are not generally recommended for underground use because of the difficulty of maintaining and insulating two trolley wires, the increased complication of the switches where two wires are used, etc. The single-phase locomotive, taking all its current from one phase of the supply system, produces an unbalanced load on the line, but this should not seriously affect a power station of good capacity. In extensive haulage installations, by taking the power for the various sections of the main line and for the various branches from different phases of the supply line, it is possible to practically balance the load. The three-phase locomotive sometimes used at American mines for outside haulage, is similar in general construction and appearance to the direct-current machine. It has, however, either two trolley poles or a pantagraph trolley making sliding contact with the wires. These locomotives may be had up to 8 to 10 T. in weight and for the standard frequencies and voltages. They are provided with two-torque induction motors, with suitable starting resistances in the rotor circuit, so that reduced speeds may be had for starting (accelera- tion), switching, etc. As the induction motor is a constant-speed machine, the locomotive tends to maintain the speed for which it is geared regardless of the load or grades. The high-speed of the induction motors necessitates a double- gear reduction and consequently a different method of mounting than is used in the direct-current machine. The advantage of the three-phase locomotive is in the saving in the cost of converters and the power lost in converting from alternating to direct current. The high voltages so often used with them are extremely dangerous. STORAGE-BATTERY LOCOMOTIVES For gathering coal, storage-battery locomotives are recommended where the grades are not severe ; where the speed does not exceed 3 5 to 4 mi. per hr. ; where the hauls are short, say not over mi., and where the service is inter- mittent; that is, where the locomotive is idle a good portion of the time, as when waiting on empties or loads. These locomotives are not at present advised for main-line haulage where the travel is long because the practically continuous service requires a locomotive of a price and over-all dimensions that is commonly prohibitory. In size, these locomotives range from 2 to 10 T., a common size for gathering being 4 T.; however, a 20-T. locomotive of this type has been built. In the majority of cases, the battery is carried on the same truck as the motor and is an integral part of the locomotive, but in some of the larger machines designed for long hauls, heavy work, and the like _ conditions requiring more nearly continuous service, the batteries are carried on a trailing truck, tender, or battery car; the weight of which reduces the hauling capacity of the locomotive. Recharging is done at night with usually a little "livening up" during the noon hour or other idle times. Where separate battery cars are used, a fresh one may be coupled to the locomotive at the time the exhausted one is taken away to be recharged. One type of these locomotives is built to use current from the ordinary overhead trolley wire where such exists, thus saving the batteries for use in parts of the mine where current is not to be had. This locomotive is also arranged with suitable switches so that the batteries may be charged from the trolley circuit at the same time the motor is being run in the ordinary way. The weight of a locomotive required to give the necessary adhesion to haul the load is calculated in the same way as for any other kind of locomotive. The calculation of the battery capacity or power is not easily made and requires a careful study of the grades, loads, and distances, from which may be cal- culated the foot-pounds of work the locomotive must perform. In this calcu- lation, perhaps the most important point is estimating the ratio of the actual discharge rate of the battery cells to the normal rate of discharge. This VENTILATION OF MINES 831 depends on the length of time the locomotive is developing the maximum drawbar pull or some other high value of the drawbar pull that is sustained for any considerable length of time. The value finally selected depends largely, if not entirely, on the judgment and experience of the individual. It is gener- ally considered safe to make this ratio 1 : 3, although on flat grades where the maximum pull is exerted only at starting and for a second or two, the ratio may be as high as 1 : 5. The foot-pound of work may be reduced to kilowatt-hours on the basis of 1 ft.-lb. = .000000377 K. W.-hr. In ordinary estimates, it may be assumed that the kilowatt-hours per ton-mile of load are .125 for a level track, which includes the losses in the battery and locomotive. VENTILATION OF MINES CHEMICAL AND PHYSICAL PROPERTIES OF GASES CHEMISTRY OF GASES Matter and Its Divisions. Matter is the substance of which all things are composed and may be denned as anything that possesses weight or occupies space. There are three divisions of matter: A mass is a body of matter of a size to be appreciable to the senses. A molecule is the smallest particle of matter into which a mass may be divided by physical means; it is the smallest particle of matter that is capable of a separate existence. The exact size of a molecule cannot be determined but it is so small that the most powerful microscope would tail to recognize it. Lord Kelvin calculates that if a single drop of water was magnified until it appeared as large as the earth (approximately 8,000 mi. in diameter), the molecules in the drop would appear to have a size between that of a baseball and a small shot. An atom is the smallest particle of an element that can enter into a chem- ical reaction and cannot further be divided. As a rule, atoms are incapable of existing in a free state, and are generally found in combination with other atoms, either of the same or of different kinds. Atoms unite to form molecules, and molecules unite to form masses. Classes of Matter. An element is a mass of matter composed of the same kind of molecules which, in turn, are composed of the same kind of atoms. Thus, two atoms of hydrogen unite to form a molecule of hydrogen and an inconceivable number of molecules of hydrogen unite to form a mass, say, an ounce or a pound of hydrogen. In the case of an element, the mass, mole- cule, and atom are of the same kind. A compound, or chemical compound, is a mass of matter composed of the same kind of molecules, but the molecules are composed of two or more atoms of different kinds. Thus a mass of methane is composed of molecules of methane, which are each composed of one atom of carbon and four atoms of hydrogen. A mixture is a mass of matter composed of two or more different kinds of molecules, the one molecule being composed of different atoms than the other or others. Thus, afterdamp is a mixture of molecules of oxygen, nitrogen, carbon dioxide, carbon monoxide, and usually one or more other gases, the molecules of each of which are composed of characteristic atoms. There are at present (1915) 83 definitely known elements having properties more or less clearly understood, together with a number more the identifica- tion or characteristics of which are in doubt. Forms of Matter. The atoms composing a molecule are held together by chemical affinity, and molecules composing a mass are held together by cohesion. In addition, molecules of all matter are acted upon by an opposing force, repulsion, which tends to drive them apart. Repulsion is not inherent in the mass, but is an induced or applied force that is largely the result of heat or the temperature of the body. All matter exists in one of three forms, solid, liquid, or gaseous, according to the predominance of the attractive or the repulsive forces existing between the molecules. For example, water exists as ice, or in a solid form, when the attractive force exceeds the repulsive force between its molecules. As the temperature is raised or heat is applied, the ice assumes the liquid form due to the more rapid vibration of the molecules of which it is composed. In 832 VENTILATION OF MINES other words, the repulsive force existing between the molecules is increased, and the result is a liquid. If the temperature is raised still further by apply- ing more heat, the vibration of the molecules becomes yet more rapid, the repulsive force is increased between the molecules, and a gas or vapor called steam is formed. Changes in Matter. Matter cannot be destroyed but its form may be changed or, if a chemical compound, it may be broken up into its component elements. Changes affecting the form or state of matter brought about by physical causes, as heat, pressure, electricity, etc., and affecting only the molecules of a body are physical changes; changes affecting the atoms in a molecule, by which they are rearranged or combined in new ways are chemical changes. Physical changes always accompany chemical changes, a change in the arrangement or relations between the molecules of matter usually pre- ceding a change in the arrangement of the atoms in the molecule. Thus, the change from ice to water to steam is a physical change due to heat; if the heat is still further increased, the molecules of water will be decomposed into hydro- gen and oxygen gas, which is a chemical change. Symbols and Formulas. It is usual to express the names of the elements by letters called symbols. The letters selected are the first one of the name or the first and some letter following it. While in the majority of cases, the letters are taken from the common name of the element, in others the symbol is derived from its Latin or other name. Thus, the symbol for iron is Fe, derived from the Latin ferrum, and for tungsten is W, from -wolfram, an earlier name. The symbols for antimony, gold, silver, tin, copper, sodium, potas- sium, and mercury, are similarly derived from the Latin. Two atoms of an element, as hydrogen, may be written either 2H or Hz. A formula is the expression of the composition of a molecule by means of the symbols of the elements entering into it, the number of atoms of each kind in the molecule being denoted by subscripts. Thus, the formula for methane is CH4, which indicates that a molecule of this gas is composed of one atom of carbon (symbol C) and four atoms of hydrogen (symbol H). When there are no subscripts, it is understood that but one atom is present in the mole- cule, as in CO, which is composed of one atom each of carbon and oxygen. Two molecules of methane would be written 2CHt, three molecules 3CHt, etc. The symbol for the element hydrogen is H, and the formula for the molecule of hydrogen is Hz, since each molecule of this gas contains two atoms as explained in the next paragraph. Atomicity of Elements. By atomicity is meant the number of atoms in a molecule. The rare atnwspheric gases, argon, helium, krypton, neon, and xenon are monatomic; that is, their molecules contain but one atom. Hence, for these gases, the symbols A, He, Kr, Ne, and Xe, respectively, represent either one atom or one molecule. The common atmospheric gases, hydrogen, nitrogen, and oxygen are diatomic, or their molecule is composed of two atoms. In these cases, the symbols for the atoms are, respectively, H, N, and O, and the formulas for the molecules are Hz, Nz, and Oz. While sulphur is letr atomic at temperatures of more than 800 C. and hexatomic at about 500 C. and its molecule is thence St or Se, it is commonly written S, as if monatomic, in questions of mine gases. The same is true of carbon, which is either diatomic or tetratomic. Chemical Reactions. A chemical reaction is any change in the arrangement of the atoms in a single molecule of a substance or in the atoms of several molecules of different substances brought about by external agencies. The agencies affecting the arrangement of the atoms in a molecule or molecules are heat, electricity, and chemical affinity. In any reaction, no matter is destroyed. There are always the same number and kind of atoms after the reaction as before it took place, but their combination, one with the other, to form mole- cules is different. Chemical Equations. A chemical equation is the expression of the equality between atoms before and after a chemical reaction takes place. The first, or left-hand, member of the equation gives the formula and the number of molecules or atoms of the substance acted upon or the two or more substances that react upon one another, while the second, or right-hand, member gives the formula and the number of molecules of the substance or substances formed by the reaction. There are atomic and molecular equations. The former, which are the simpler, show the relation between the atoms concerned in a reaction. The atomic equation for the burning of carbon in air is written C-\-2O = COz. The molecular equation for the same reaction is C-\-Oz = COz. From the first VENTILATION OF MINES 833 equation, when the weight of carbon burned is known, there may be calculated the weight of oxygen required for the combustion and that of the carbon dioxide formed. If the weights per cubic foot of O and COi are known, the volumes of these gases concerned in the reaction may then be calculated. The molecular equation, however, shows that the volume of oxygen consumed is the same as that of the carbon dioxide produced; hence, but one volume calculation need be made. Atomic Weight. The absolute weight of an atom is not known, but the relative weights of the atoms are known in most cases with a high degree of accuracy. As hydrogen gas is the lightest known substance, it is made the basis of comparison, and the relative weights of the atoms of the other elements are referred to it. Thence, the atomic weight of an element is the ratio between the weight of its alom and that of an atom of hydrogen. The atomic weight of oxygen = 15.88 when hydrogen = 1. Oxygen is a very common constituent of chemical compounds and hydrogen rather unusual; hence, for ease in calcu- THE ELEMENTS WITH THEIR SYMBOLS AND ATOMIC WEIGHTS (0 = 16) Element Symbol Atomic Weight Element Symbol Atomic Weight Aluminum Antimony Al Sb A 27.10 120.20 39.88 Molybdenum . . Neodymium . . . Neon Mo Nd Ne 96.00 144.30 20.20 Arsenic As Ba 74.96 137.37 Nickel Niton Ni Nt 58.68 222.40 Bismuth Bi B 208.00 11 00 Nitrogen N Os 14.01 190.90 Bromine Br Cd 79.92 112.40 Oxygen Palladium Pd 16.00 106.70 Caesium Calcium Carbon Cs Ca Q 132.81 40.07 12 00 Phosphorus. . . . Platinum P Ft K 31.04 195.20 39.10 Cerium Ce Cl 140.25 35 46 Praseodymium . Pr Ra 140.60 226.40 Chromium Cr 52.00 Rhodium Rh 102.90 Cobalt Columbium Copper Dysprosium Erbium Europium Fluorine Gadolinium Gallium Germanium Glucinum Gold Helium Holmium Co Cb Cu % Eu Gd Ga Ge Gl Au He Ho 58.97 93.50 63.57 162.50 167.70 152.00 19.00 157.30 69.90 72.50 9.10 197.20 3.99 163.50 Rubidium Ruthenium .... Samarium Scandium Selenium Silicon Silver Sodium Strontium Sulphur Tantalum Tellurium Terbium Thallium Rb Ru Sa Sc Se Si Ag Na Sr S Ta Te Tb Tl 85.45 101.70 150.40 44.10 79.20 28.30 107.88 23.00 87.63 32.07 181.50 127.50 159.20 204.00 Hydrogen Indium H In 1.008 114.80 Thorium Thulium Th Tm 232.40 168.50 Iodine Indium Iron Krypton Lanthanum I Ir Fe Kr La Pb 126.92 193.10 55.84 82.92 139.00 207 10 Tin Titanium Tungsten Uranium Vanadium Sn Ti W U V Xe 119.00 48.10 184.00 238.50 51.00 130.20 Lithium Lutecium Magnesium Manganese Mercury Li Lu Mg Mn Hg 6.94 174.00 24.32 54.93 200.60 Ytterbium Yttrium Zinc Zirconium Yb Yt Zn Zr 172.00 89.00 65.37 90.60 53 834 VENTILATION OF MINES lating, chemists have found it advisable to consider the atomic weight of oxygen as 16, in which case that of hydrogen is 1.008, the ratio of 15.88 : 1 being the same as 16 : 1.008. When the atomic weights are based on oxygen =16. those of all the elements must be multiplied by 1.008 if they have been deter- mined on the basis hydrogen =1. The foregoing table of atomic weights is based upon oxygen =16, and is taken from the report of the International Committee of Atomic Weights for 1914. All the elements in the list are known, and there have been omitted therefrom sundry of the radioactive elements as actinium, polonium, radiothorium, etc., which are, as yet imper- fectly identified. Molecular Weight. The molecular weight of any substance, elementary or compound, is equal to the sum of the atomic weights of the atoms in its molecule. It is customary, in all but precise calculations, to use the approxi- mate rather than the exact atomic weights. The following are the approximate atomic weights generally used for the elements occurring in mine gases, the exact weight when oxygen = 16 being given in parenthesis: Carbon 12 (12); hydrogen 1 (1.008); nitrogen 14 (14.01); oxygen 16 (16); sulphur 32 (32.07). For illustration, the molecular weight of sulphuric acid, HzSOt, is found as follows: Approximate Exact #2 = 2X 1= 2 Ht = 2X 1.008= 2.016 5=1X32 = 32 5=1X32.07 =32.070 04 = 4X16 = 64 04 = 4X16 =64.000 Molecular weight = 98 Molecular weight = 98.086 The following table gives the names, formulas, and molecular weights of the elementary (oxygen, nitrogen, and hydrogen) and the compound gases that may be met in mines. For all ordinary purposes, the approximate mole- cular weights may be used. FORMULAS AND MOLECULAR WEIGHTS OF COMMON GASES Name of Gas Formula of Molecule Molecular Weight When = 16 # = 1 Approximate Acetylene CzHz COz CO C*H 6 CzH* Hi H Z S CHt NO Nt N0 2 02 50 2 H-D 26.016 44.000 28.000 30.048 28.032 2.016 34.086 16.032 30.010 28.020 46.010 32.000 64.070 18.016 25.82 43.67 27.79 29.82 27.82 2.00 33.82 15.91 29.78 27.80 45.66 31.76 63.58 17.88 26 44 28 30 28 2 34 16 30 28 46 32 64 18 Carbon dioxide Carbon monoxide Ethane Ethylene Hydrogen Hydrogen sulphide .... Methane Nitric oxide Nitrogen Nitrogen dioxide Oxygen Sulphur dioxide Water, vapor Percentage Composition. The actual weights of the various elements in a given weight of a chemical compound are proportional to the weights of the atoms of each element in a molecule of the compound. EXAMPLE. What is the percentage composition of methane, CHi, and how many pounds of carbon, C, and hydrogen, H, are there in 5 Ib. of this gas? SOLUTION. From the foregoing table, the weight of a molecule of CHt is 16, of which 12 parts by weight (1X12) is C, and 4 parts by weight (4X1) is H, From this, the percentage of C in a molecule of CH t is (12 -M 6) X 100 = 75; and of H , is (4 -=- 16) X 100 = 25. In 5 Ib. of CH t there are 5X. 75 = 3.75 Ib. of C, and 5X. 25 = 1.25 Ib. of H. Weights of Substances Concerned in Reactions. The actual weights of VENTILATION OF MINES 835 the substances entering into any chemical reaction are proportional to the total molecular weights of the substances concerned in the reaction. EXAMPLE 1. (a) How many pounds of oxygen are required to burn 5 Ib. of methane; (&) how many pounds of carbon dioxide and water vapor will be produced? SOLUTION. (a) The molecular equation for the reaction may be written Cfh + 2Oz = COz + 2HsO Molecular weights, 16 + 64 = 44+36 Dividing by 16, 1+4 = 2.75+2.25 The molecular weights may be taken from the preceding table or may be calculated from the approximate atomic weights. Since the reaction is based upon a known weight of CHi, the molecular weights are divided through by the molecular weight of CHi to reduce the relative weight of that gas to unity or 1. The reaction may be read: Four pounds of O are required to burn 1 Ib. of C#4, the reaction producing 2.75 Ib. of COz and 2.25 Ib. of HiO. Since it requires 4 Ib. of O to burn 1 Ib. of CHi, to burn 5 Ib. of CBt will require 5X4 = 201b. of 0. (b) Since 1 Ib. of CH* in burning produces 2.75 Ib. of COz and 2.25 Ib. of HiO, 5 Ib. of this gas will produce 5X2.75 = 13.75 Ib. of COz and 5X2.25 = 11.25 Ib. of HzO. Note that the sums of the atomic weights on both sides of the equation are the same and equal to 80. Also that the actual weight of the substances burned is the same as that of the substances produced; thus 5 Ib. of CHt+20 Ib. of O = 25 Ib., and 13.75 Ib. of COa+11.25 Ib. of H*0 = 25 Ib. EXAMPLE 2. How mdny pounds of carbon monoxide must be burned in oxygen to produce 10 Ib. of carbon dioxide, and how many pounds of oxygen will be required? SOLUTION. The molecular equation for the reaction is 2CO+0 2 = 2C0 2 Molecular weights, 56+32 = 88 Dividing by 88, .636 +.364 = 1 The molecular weights taken from the table or calculated are divided by 88, the weight of two molecules of COz, since it is the absolute weight of that gas that is required. It is apparent that to produce 10 Ib. of COz, 10 X. 636 = 6.36 Ib. of CO must be burned in 10X. 364 = 3.64 Ib. of O. Volumes of Gases Concerned in Reactions. As equal volumes of all gases contain the same number of molecules, all gaseous molecules are of the same sbe, whence the volumes of the gases concerned in any reaction are directly proportional to the number of molecules of the respective gases involved. EXAMPLE 1. How many cubic feet of oxygen will 100 cu. ft. of carbon monoxide consume in burning to carbon dioxide, and how many cubic feet of the latter gas will be produced? SOLUTION. The molecular equation is written II I II The Roman numerals written above the formulas for the gases, represent the number of molecules of each concerned in the reaction. Hence, two volumes of CO combine with one volume of O to produce two volumes of COz. In this reaction there has been a condensation since three volumes are reduced to two. On the other hand, there are six atoms on each side of the equation, and the molecular weights are 88 on each side. Since CO combines with one-half its volume of O, it follows that 100 cu. ft. of CO will combine with 50 cu. ft. of O to form 100 cu. ft. of COz. EXAMPLE 2. How many cubic feet of oxygen are required for the complete combustion of 100 cu. ft. of methane, and how many cubic feet of carbon dioxide and vapor of water will be produced? SOLUTION. The molecular equation is written I II I II The volume of the O will be twice that of the CHt. and the volumes of the COz and HzO will be equal, respectively, to those of the CHt and O. Hence, to burn 100 cu. ft. of CHt will require 200 cu. ft. of O, and there will be pro- duced 100 cu. ft. of CO 2 and 200 cu. ft. of HzO. Volumes of Gases When Burned in Air. When gases are burned m air, in order to compute the volume of the products of combustion exactly, account must be taken of the nitrogen in the atmosphere. The exact ratio by volume of the oxygen to the nitrogen in the air is 1 : 3.782; that is, for every molecule of oxygen there are 3.782 molecules of nitrogen, From this, the formula for 836 VENTILATION OF MINES air may be taken to be (O2+3.7822V2), and may be substituted for the molecule of oxygen Oz in all reactions where it occurs. Where exactness is not required, it is usual to assume the : N ratio in the air as 1 : 4, and to write the formula (O 2 _|_42V2). It should be noted that the foregoing are, strictly speaking, not formulas, but indicate, rather, the composition of a definite mixture of oxygen and nitrogen, which is known as air. EXAMPLE 1. What is the percentage, by volume, of methane in firedamp at its most explosive point? SOLUTION. By introducing the formulas for the ratio of oxygen and nitrogen in the air, the equation for the combustion of methane is, CHt+2(Oz+3.782Nz) = C0 2 +2fl2O+7.5642V2 Relative volumes, 1 2 X (1+3.782) 1 2 7.564 Relative volumes, 1 9.564 1 2 7.564 From this, one volume of CHi combines with 9.564 volumes of air and forms 10.564 volumes of firedamp. The proportion of methane in the mixture is (1 -T- 10.564) X 100 = 9.46%. EXAMPLE 2. Using the approximate O : N ratio for air, what is the per- centage composition of the afterdamp of an explosion of CO? SOLUTION. The molecular equation may be written 2CO+ (02+42V 2 ) = 2C0 2 +4AT 2 Relative volumes, 2 5 24 In the six parts of afterdamp there will be g = 1 = 33.33% of COz and f = | = 66.67% of N. Weight and Volume of Gases in Reactions. When the volume, in cubic feet, of 1 Ib. of gas is known, the volumes and weights of the gases concerned in a reaction may be obtained through the use of the ordinary formulas. The volume of 1 Ib., in cubic feet, of the principal gases is given in a following table. EXAMPLE. Using the exact molecular weights _ when O = 16, what are the weights and volumes, in cubic feet, of the gases involved in the burning of 1 Ib. of carbon in oxygen? SOLUTION, The molecular equation is Relative volumes, I I C+ Oz = COz Molecular weights, 12+32 = 44 Dividing by 12, 1 +2.67 = 3.67 Inspection shows that 2.67 Ib. of are required to burn 1 Ib. of C, and that 3.67 Ib. of COz are produced; further, the volume of the O required is the same as that of the COz produced. From the table on page 837, the volume of 1 Ib. of is found to be 11.208 cu. ft.; hence, 2.67 Ib. will have a volume of 2.67 X 11.208 = 29.93 cu. ft. Further, as the volume of 1 Ib. of COz is 8.103 cu. ft., 3.267 Ib. will occupy 3.67X8.103 = 29.94 cu. ft. It will be noted that the volumes of oxygen and carbon dioxide as calculated are practically equal. This is as it should be as the relathe volumes are the same, as is shown by the equation representing the reaction. In fact, in reactions between gases or into which gases enter, it is only necessary to calcu- late the volume of one of the gases; that of the others may be told from the relative volumes given by the equation. The volumes of the gases will always be equal or some simple multiple as 1, 2, 3, etc., of one another. PHYSICS OF GASES Avogadro's Law. Equal volumes of all perfect gases, whether simple or com- pound, contain the same number of molecules when each are under the same con- ditions of temperature and pressure. From this law it follows: The molecules of all perfect gases are of the same size. A given volume of any perfect gas is as much heavier than the same volume of hydrogen as its molecular weight is greater than the molecular weight of hydrogen, or, more simply, the weight of 1 cu. ft. of any gas is proportional to its molecular weight. Avogadro's law and its two corollaries do no apply to either solids or liquids, and do not hold strictly true for all gases at all temperatures, but they are of much practical value in chemistry and physics. It has been found that the density and specific gravity of gases calculated on the assumption of the correct- ness of this law, do not in all cases, agree with the observed density and specific gravity. Density of Gases. The density of a gas is the ratio between the weight of a unit volume of the gas and that of the same volume of hydrogen, measured at a temperature of 32 F. and under a barometric pressure of 29.92 in. of mercury. Density is sometimes defined as the specific gravity of a gas referred VENTILATION OF MINES 837 to hydrogen instead of to air as the standard. The following statements, based on the assumed correctness of Avogadro's law and the fact that the molecule of hydrogen is diatomic (composed of two atoms) are correct when the atomic weights are based on H = 1 . 1. The density of any simple diatomic gas is equal to its atomic weight. 2. The density of any compound gas is equal to one-half its molecular weight. The values in the table are calculated from the atomic weights and in numerous instances do not agree with the observed values, which they probably would do if Avogadro's law was strictly correct. DENSITY OF GASES AT 32 F. AND 29.92 IN. OF MERCURY Gas Formula Density Exact Approximate Acetylene Air C 2 ff2 C0 2 CO C 2 H S CzHi Hz HtS CH t NO Nt NOz Ot S0 2 H,O 12.910 14.359 21.835 13.895 14.910 13.910 1.000 16.915 7.955 14.890 13.910 22.830 15.880 31.795 8.940 12 14 22 14 15 ' 14 1 17 8 15 14 23 16 32 9 Carbon dioxide Carbon monoxide Ethane Ethylene Hydrogen Hydrogen sulphide Nitric oxide Nitrogen Nitrogen dioxide Oxygen Sulphur dioxide Water vapor Air being a mixture and not a true gas has, strictly speaking, no 'density, but the values given are convenient in certain calculations. Water vapor cannot exist at 32 or at any temperature below the boiling point unless the pressure is less than 29.92 in. The figures given are theoretical but, as in the. case of air, are useful at times. Specific Gravity of Gases. The specific gravity of a gas is the ratio of its weight to that of an equal volume of air, measured at a temperature of 32 F. and a pressure of 29.92 in. of mercury. SPECIFIC GRAVITY, WEIGHT, AND VOLUME OF GASES AT 32< AND 29.92 IN. OF MERCURY F. Gas Symbol Observed Specific Gravity Weight of 1 Cu. Ft. Pound Volume of 1 Lb. Cubic Feet CiHz .9056 .07309 13.682 Air 1.0000 .08071 12.390 Carbon dioxide Carbon monoxide Ethane Hydrogen Hydrogen sulphide COt CO H 6 1.5291 .9670 1.0494 .0696 1.1912 .12341 .07805 .08470 .00621 .09614 8.103 12.813 11.806 177.904 10.401 Methane cm .5545 .04475 22.346 N .9674 .07808 12.807 Olefiant gas (ethylene) CiHt .9852 1.1054 .07952 .08922 12.575 11.208 Sulphur dioxide 2.2131 .17862 5.598 838 VENTILATION OF MINES As in the case of the densities, the observed specific gravities determined by experiment, do not generally agree with the theoretical specific gravities determined from the weight of 1 cu. ft. of air and of hydrogen and the molecular weight of the gases. This want of agreement between the observed and calculated specific gravities will affect the weights per cubic foot and volumes per pound calculated from them. The preceding table is based on observed specific gravities and the weight of 1 cu. ft. of air of .08071 Ib. at 32 F. and 29.921 in. of mercury pressure. Atmospheric Pressure. The pressure of the air upon an object on the surface of the earth is equal to the weight of the column of air extending from the object to the upper limits of the atmosphere, a distance variously estimated as from 45 to 200 mi. The pressure of the atmosphere decreases with the elevation of the place above sea level and increases with the distance below it. At sea level, when the temperature is 32 P., the atmospheric pressure is 14.697 Ib. per sq. in. This pressure of 14.697 Ib., which is commonly taken as 14.7 Ib., is often called an atmosphere. Measurement of Atmospheric Pressure. The pressure of the atmosphere may be measured by the height of a column of air of uniform density, or that of a column of water (water gauge) or of mercury (barometer), necessary to produce such pressure. The following table gives the heights of the columns of these various substances necessary to produce a pressure of 14.697 Ib. per sq. in. (one atmosphere) at a temperature of 32 F. EQUIVALENT HEIGHTS OF COLUMNS OF AIR, WATER, AND MERCURY Pressure per Square Inch Pounds Height of Column to Produce Pressure Air Feet Water Feet Mercury Inches 14,697 .491 .433 .036 26,220 876 772 64 33.942 1.134 1 A or 1 in. 29.921 1 .882 .074 The pressure per square foot due to 1 in. of the water and mercury columns is 5.2 and 70.7 Ib., respectively. The height of the air column corresponding to 1 in. of the water gauge is, more exactly, 64.43 ft., at 32 F. and barometer 29.921 in. Note that in the following table the temperature is 60 and barometer 30 in. CORRESPONDING MERCURY AND AIR COLUMNS, AND PRESSURE PER SQUARE FOOT FOR EACH INCH OF WATER COLUMN Air Pressure Air Pressure Water Gauge Mercury Column Column Feet Pounds per Water Gauge Mercury Column Column Feet Pounds per Inches Inch (T. 60, B. 30") Square Foot Inches Inch (T. 60, B. 30") Square Foot 1 .0735 68 5.2 6 .4412 407 31.2 ,2 .1471 136 10.4 7 .5147 475 36.4 3 .2206 204 15.6 8 .5882 543 41.6 4 .2941 272 20.8 9 .6618 611 46.8 5 .3676 340 26.0 10 .7353 679 52.0 VENTILATION OF MINES 839 WATER COLUMN, AND PRESSURE PER SQUARE FOOT FOR EACH INCH OF MERCURY COLUMN Pressure Pressure Barometer Inches Water Column Feet Pounds per Square Inch Barometer Inches Water Column Feet Pounds per Square Inch 1 1.13 .49 16 18.13 7.84 2 2.27 .98 17 19.27 8.33 3 3.40 1.47 18 20.40 8.82 4 4.54 1.96 19 21.53 9.31 5 5.67 2.45 20 22.67 9.80 6 6.80 2.94 21 23.80 10.29 7 7.93 3.43 22 24.93 10.78 8 9.06 3.92 23 26.07 11.27 9 10.20 4.41 24 27.20 11.76 10 11.33 4.90 25 28.33 12.25 11 12.46 5.39 26 29.47 12.74 12 13.60 5.88 27 30.60 13.23 13 14.73 6.37 28 31.73 13.72 14 15.87 6.86 29 32.87 14.21 15 17.00 7.35 30 34.00 14.70 Barometers. The aneroid barometer and its use in determining elevations is described on page 140. The mercurial barometer is often called the cistern barometer; or. when the lower end of the tube is bent upwards instead of the mouth of the tube being submerged in a basin, it is known as the siphon bar' ometer. The instrument is constructed by filling a glass tube 3 ft. long, and having a bore of \ in. diameter, with mercury, which is boiled to drive off the air. The thumb is now placed tightly over the open end, the tube inverted, and its mouth submerged in a basin of mercury. When the thumb is withdrawn, the mercury sinks in the tube, flowing out into the basin, until the top of the mercury column is about 30 in. above the surface of the mercury in the basin, and after a few oscillations above and below this point, comes to rest. The vacuum thus left in the tube above the mercury column is as perfect a vacuum as it is possible to form, and is called a Torricelli vacuum, after its discoverer. There being evidently no pressure in the tube above the mercury column, and as the weight of this column standing above the surface of the mercury in the basin is supported by the pressure of the atmosphere, it is the exact measure of the pressure of the atmosphere on the surface of the mercury in the basin. If the experiment is performed at sea level, the height of the mercury will be found to average about 30 in.; at higher elevations it is less, while below this level, it is greater. Roughly speaking, an allowance of 1 in. of barometric height is made for each 900 ft. of ascent or descent from sea level (see Barometric Elevations). A thermometer is attached to each mercurial barometer to note the temperature of the reading, as it is customary in all accurate work with this instrument to reduce each reading to an equivalent reading at 32 F., which is the standard temperature for barometric readings. Mercury expands about .0001 of its volume for each degree Fahrenheit. To reduce, therefore, a reading at any temperature to the corresponding reading at the standard temperature of 32 F., subtract TU^ of the observed height for each degree above 32; or, if the temperature is below 32, add T^J for each degree. Thus. 30.667 in. at 62 F. is equivalent to a reading of 30.555 in. at 32 F., since 30.667 - X (30.667) = 30.667 - .092 = 30.555 in. A scale is provided at the top of the mercury column with its inches so marked upon it as to make due allowance for what is called the error of capacity. In other words, the inches of the scale are longer than real inches, since the level of the mercury in the basin rises as it sinks in the tube, and vice versa. The top of the mercury column is always oval, convex upwards, owing to capillary attraction, and the scale is read where it is tangent to this convex surface. 840 VENTILATION OF MINES Relation Between Volume and Temperature of Gases. The pressure remaining the same, the volume of a given weight of any gas is proportional to its absolute temperature. (Gay-Lussac's, or Charles' law.) The meaning of absolute temperature is explained on page 353. For general purposes, the absolute zero is taken as 460 and not at its exact value of -459.64 F. If V = volume of a gas at absolute temperature T; i> = volume of same gas at absolute temperature t; the proportion may be written V:v=T:t (1) EXAMPLE. If 10,000 cu. ft. of air at 32 F. is heated to 60 F. in passing through a mine, what is the increased or expanded volume, the pressure remain- ing constant? SOLUTION. Here, F= 10,000, T = 460 +32 = 492, t = 460 +60 = 520, and it is required to find v; substituting in formula 1, 10,000 : t> = 492 : 520; whence, v = 10,OOOX^= 10,569 cu. ft. 4y*j Relation Between Volume and Pressure of Gases. The pressure remaining the same, the volume of a given weight of any gas is inversely proportional to its' absolute pressure. (Mariotte's, or Boyle's law.) Absolute pressure is the pressure above that of a perfect vacuum to which a gas may be subjected and is equal to the pressure of the atmosphere at the particular time and place added to the pressure as recorded by a gauge or other instrument. Thus, at sea level and under ordinary atmospheric con- ditions, a gauge pressure of 100 Ib. is equal to an absolute pressure of 114.697 Ib. per sq. in. At a place 5,000 ft. above sea level, where the average reading of the barometer is, say, 24.9 in. corresponding to a pressure of 12.22 Ib. per sq. in., 100 Ib. gauge pressure is equal to 112.22 Ib. absolute. If V = volume of a gas under an absolute pressure P; v = volume of same gas under an absolute pressure p; then, V : v=p : P (2) EXAMPLE 1. It is estimated that the open and abandoned workings of a mine have a volume of 1,000,000 cu. ft. Should the barometer fall from 29.5 to 29.0 in., what volume of air and gas would be forced out of the gob and into the airways, the temperature remaining unchanged? SOLUTION. As the barometer measures absolute pressures, in this example, the volumes are inversely proportional to the readings of the barometer. Hence, V = 1,000,000, P = 29.5, = 29.0, and it is required to find v; substi- tuting in formula 2, 1,000,000 : v = 29.0 : 29.5; whence, = 1,000,000X^ = 1, 017,250 cu. ft. The volume of gas and air forced into the airways will be 17,250 cu. ft. EXAMPLE 2. When the atmospheric pressure is 14.7 Ib. per sq. in., how many cubic feet of free air must be compressed to a gauge pressure of 80 Ib. to fill a cylinder having a capacity of 20 cu. ft., the temperature remaining unchanged? SOLUTION. A gauge pressure of 80 Ib., under the given conditions, is equal to an absolute pressure of 80+14.7 = 94.7 Ib. Hence, V = 20, P = 94.7, p = 14.7, and it is required to find v; substituting in formula 2, 20 : y = 14.7 : 94.7; whence, v = 20 Xj|^ = 128.84 cu. ft. Relation Between Volume, Temperature,. and Pressure of Gases. When both the temperature and pressure of a gas are changed, the change in volume is directly proportional to the change in absolute temperature (Gay-Lussac's law) and inversely proportional to the change in absolute pressure (Mariotte's law). By combining the formulas 1 and 2, there results, V:v=Tp:tP (3) EXAMPLE. A certain volume of air measures 100 cu. ft. at 32 F. and a pressure of 14.7 Ib. per sq. in.; what will be the volume of the air if the temper- ature is increased to 90 F., and the pressure reduced to 10 Ib. per sq. in.? SOLUTION. Here, F=100, T = 460+32 = 492, P = 14.7, * = 460+90 = 550, VENTILATION OF MINES 841 = 10, and it is required to find ; substituting in formula 3, 100 : i> = 492 X10 : 550X14.7; whence, Relation Between Weight, Temperature, and Pressure of Gases. The weight of 1 cu. ft. of a gas is the reciprocal of its volume per pound, or W= -~ and w = -, from which V = and v = . Substituting the values of V and v in formula 3 and rearranging, there results, W:w = tP:Tp (4) EXAMPLE. If 1 cu. ft. of carbon monoxide weighs .0781 Ib. at 32, barom- eter 29.92 in., what will be the weight of the same volume of gas at a temper- ature of 90, barometer 28.00 in.? SOLUTION. Here J^=.0781, T = 460 + 32 = 492, P = 29.92, J = 460+90 = 550, p = 28.00, and it is required to find w. Substituting in formula 4, .0781 : w = 550X29.92 : 492X28.00; whence, Another method of determining the weight of 1 cu. ft. of a gas at any temperature and pressure is given toward the end of the next section. Weight and Volume of Air and Gases. The weight of 1 cu. ft. of dry air at 32 F. and a pressure of 29.921 in. of mercury or 14.697 Ib. per sq. in., is .08071 Ib. avoir. Although not a true gas but a mixture of gases, the weight per cubic foot of air decreases as the temperature increases and the pressure decreases, and vice versa. The usual formula for finding, approximately, the weight W of 1 cu. ft. of air when the temperature t, in degrees Fahrenheit, and the height B of the barometer, in inches, are given, is, Tr _1.3273B 460-H The denominator of the fraction is the absolute temperature, and 1.3273 is the weight of 1 cu. ft. of air under a pressure of 1 in. of mercury and at a temperature of 1 F., absolute ( 459 P.). When the pressure P, in pounds per square inch, is given, W may be found from '2 7P The factor 2.7 is obtained by dividing 1.3273 (formula 5) by the weight of 1 cu. in. of mercury, .4912 Ib. EXAMPLE 1. What is the weight of 1 cu. ft. of dry air at 90 F., barometer 28 in.? SOLUTION. Substituting in formula 5, EXAMPLE 2. What is the weight of 1 cu. ft. of dry air at a temperature of 10 below zero, when the pressure is 10 Ib. per sq. in.? SOLUTION. Substituting in formula 6, 2.7X10 27 When the specific gravity of a gas is known, its weight per cubic foot under any conditions of temperature and pressure may be found by first finding the weight of 1 cu. ft. of air under the same conditions, and multiplying this result by the specific gravity of the gas. EXAMPLE. The specific gravity of carbon monoxide is .967; what is the weight of 1 cu. ft. of this gas at 90 and 28 in.? SOLUTION. Using formula 5, Tr = 1 ' 3273X28 X. 967-. 0676 X Q ft 7= nflRi Ib. per cu. ft. This is the same result as was obtained in the example illustrating formula 4. 842 VENTILATION OF MINES VOLUME AND WEIGHT OF AIR AT SEA LEVEL AT DIFFERENT TEMPERATURES Temperature Degrees Fahrenheit Volume of 1 Lb. Cubic Feet Weight of 1 Cu. Ft. Pound Temperature Degrees Fahrenheit !"! ' Weight of 1 Cu. Ft. Pound Temperature Degrees Fahrenheit Volume of 1 Lb. Cubic Feet Weight of 1 Cu. Ft. Pound 11.583 .08633 100 14.103 .07091 260 18.135 .05514 10 11.834 .08450 110 14.355 .06967 270 18.387 .05439 20 12.086 .08273 120 14.607 .06846 280 18.639 .05365 32 12.390 .08071 130 14.859 .06730 290 18.891 .05294 40 12.590 .07943 140 15.111 .06618 300 19.143 .05224 45 12.712 .07864 150 15.363 .06509 310 19.387 .05158 50 12.843 .07786 160 15.615 .06041 320 19.647 .05090 55 12.969 .07711 170 15.867 .06302 330 19.892 .05027 60 13.095 .07637 180 16.119 .06204 340 20.151 .04963 65 13.221 .07564 190 16.371 .06108 350 20.395 .04903 70 13.347 .07493 200 16.623 .06016 360 20.655 .04841 75 13.473 .07422 210 16.875 .05926 370 20.899 .04785 80 13.599 .07354 220 17.127 .05839 380 21.159 .04726 85 13.725 .07286 230 17.379 .05751 390 21.404 .04672 90 13.851 .07220 240 17.631 .05672 400 21.663 .04616 95 13.977 .07155 250 17.883 .05592 450 22.923 .043624 Diffusion of Gases. The rale or velocity of diffusion between air and a gas, or between different gases, is inversely proportional to their specific gravities or densities. (Graham's Law.) Diffusion is the gradual mixing of one gas with another when bodies of them are brought into direct contact or when the wall of the vessel containing them is a porous membrane through which they can pass. Diffusion does not depend on stirring or mechanical mixing, although assisted thereby. Thus, when methane is given off at the floor of a seam, the tendency of the gas to rise owing to its extreme lightness greatly assists its rapid diffusion by bringing a greater number of molecules of air and gas in contact in a given time. A feeder in the roof or other high point may give off gas more quickly than diffusion can take place, particularly where the air-current is sluggish, in which case there will be formed a body of pure methane. Similarly, an accumula- tion of blackdamp may be formed near the floor or in some other low place where the current is feeble and the gas is given off more rapidly than it can diffuse. Diffusion continues until the gases are uniformly mixed, and when so mixed the gases cannot be separated. As. stated in Graham's law, the greater the difference in the specific gravities of two gases, the more rapidly will they diffuse or mix. Thus, carbon dioxide will mix with air more rapidly than will nitrogen. The rate of diffusion of one gas with respect to another may be found by comparing their rates of diffusion with respect to air. Thus, the rate of diffusion of carbon dioxide with respect to methane is .812 -5-1.344 = .604, and of oxygen with respect to hydrogen is .949 -7-3.830 = .248. The volumes of the various gases that will diffuse in the same time are proportional to their respective rates of diffusion. Thus, 1,344 volumes of methane will diffuse in the same time as 1,000 volumes of air or 812 volumes of carbon dioxide. The rates of diffusion may also be calculated by comparing the densities of the gases with 'respect to hydrogen. The density of air and carbon dioxide are, respectively, 14.359 and 21.835, whence the rate of diffusion of carbon dioxide with respect to air is Vl4.359-f-21.835= V^657614 = .811, which agrees very closely with the observed rate of .812. In the accompanying table, it will be noted that the observed and theo- retical rates of diffusion agree very closely, except in the case of hydrogen sulphide. VENTILATION OF MINES 843 RATES OF DIFFUSION AND TRANSPIRATION OF GASES COMPARED TO AIR Gas Specific Gravity Rate of Diffusion Rate of Trans- piration Theoretical Observed Hydrogen .0694 .5545 .9670 .9674 1.0000 1.1054 1.1817 1.5291 3.7965 1.3428 1.0169 1.0166 .9511 .9199 .8087 3.830 1.344 1.015 1.014 .949 .950 .812 2.066 1.639 1.034 1.030 1.000 .903 1.458 1.237 Methane Carbon monoxide Nitrogen Air Oxygen Hydrogen sulphide Carbon dioxide Occlusion and Transpiration of Gases. All coals in the seam contain a greater or less amount of various gases that are given off as the coal face is exposed in mining. It has commonly been supposed that these gases were occluded, or hidden, in the coal under great pressure, but there seems, reason to doubt this as a universal rule (see under Formation of Methane). In any case, the escaping gases are not occluded, a term that refers to the probable condensation and perhaps existence of a gas in a quasi-metallic state in the pores of a metal, as hydrogen in the pores of the metals palladium or platinum. The conditions that have held the gas in the coal or adjoining rocks are largely closeness of grain in the coal and imperviousness of the clay in the roof shales. The pressure of the occluded gases is often as high as 10 to 40 or more atmos- pheres (see Properties and Sources of Methane). Transpiration refers to the more or less steady outflow of gas from the pores of the coal at the working face. The rate of transpiration of the various mine gases, air being the unit, is given in the preceding table. Although the relative rates are not the same, the order of the gases in transpiration is the same as in diffusion, except in the case of the very heavy hydrogen sulphide and carbon dioxide. The rate of transpiration varies with the pressure under which the gas exists and decreases as the temperature decreases but not in the same ratio, and is independent of the specific gravity of the gas. The rates of transpiration is of importance in determining the nature of the gas mixtures found in mines. Thus, 1,639 volumes of methane will transpire in the same time as 1,237 volumes of carbon dioxide and there is, thence, a tendency to increase the proportion of the former and decrease that of the latter in the airways. This difference in the rate of transpiration has made difficult the accurate determination of the different gases present in different coals. The principal occluded gases are methane, nitrogen, and carbon dioxide. In some coals, methane formed 93% of the occluded gas; in others, nitrogen formed 91%; while in others, carbon dioxide formed 54%. Oxygen rarely exceeds 4 or 5% and is usually much less. Analyses of occluded gases, both face and blowers, are given under Firedamp. The transpiration of gas from coal seams varies widely in its nature, often being accompanied by a sharp crackling and a hissing sound; in extreme cases the pressure is so great as to dislodge the coal from the face. Usually, the gases issue without noise either from the pores in a newly exposed working face , or through blowers, which are the exposed ends of larger openings or crevices in the seam or its containing rocks (see Properties and Sources of Methane). Humidity. The amount of water, as vapor, that may be contained in a given volume of air depends on the temperature, and is greater at high than at low readings of the thermometer. When air contains all the moisture it can at any given temperature, it is said to be saturated. -When the temper- ature of saturated air is lowered, some of the vapor is condensed and deposited upon surrounding objects in the form of drops of water. When the temper- ature is raised, the air is no longer saturated and is capable of taking up more moisture from the mine workings until it becomes saturated at the higher temperature. The gallons of water contained in 100,000 cu. ft. of saturated air is given in the following table. 844 VENTILATION OF MINES GALLONS OF WATER IN 100,000 CU. FT. OF SATURATED AIR AT TEMPERATURES FROM -20 F. TO +100 F. Temperature Degrees F. % $ ftQ J 0,0^ III cTcS Temperature | Degrees F. | 8,0 J its 3S% 13-| 3 o o Temperature! Degrees F. w 1o Q 85 even when stripped to the waist. At temperatures 874 VENTILATION OF MINES above 90, by the wet bulb, it is only possible to work for short periods, and it becomes increasingly difficult to remain in the place even without working. Haldane found that at a temperature of 93 in still and saturated air and doing practically no work, his temperature rose 5 in 2 hr. and was still rising rapidly when he found it necessary to go out. SAFETY AND OTHER LAMPS PRINCIPLE AND ORIGIN OF SAFETY LAMPS Description. In a safety lamp, the flame of the burning illuminant is iso- lated from direct contact with the mine air by a wire gauze, or a glass and gauze cylinder, which is closed at the top where it is covered by a hood to which is attached a ring or hook for carrying. As a further means of isolating the flame, there may be two or more gauzes with an air space between each, and in prac- tically all lamps the outer gauze is surrounded by a shield, called a bonnet, which is provided with perforations or slots. The various parts of the lamp are securely held together by the necessary standards and screw, soldered, or riveted joints. Dates of Discovery. The principle of isolating the flame of the lamp was evolved by Dr. William R. Clanny in the spring of 1813, although his, the first safety lamp, did not receive its final and successful trial until Oct. 16, 1815. The principle of the bonnet was demonstrated on Nov. 28, 1815, by George Stephenson; and on Dec. 15 of the same year, Sir Humphrey Davy announced the use of the wire gauze. Principles of the Safety Lamp. Although the last to be made public, the principle discovered by Davy is the first in importance. This principle is that, while a wire gauze of fine mesh entirely surrounding the flame will permit the free entrance of air within the lamp, yet in its outward passage through the gauze the burning gas is broken up into a series of fine jets and is so reduced in temperature by the cool metal that its flame is extinguished and, hence, cannot ignite firedamp mixtures outside the lamp. In Stephenson's lamp, the_ burning gas was extinguished not by a cool metal gauze, but by bringing it in contact with the inert products of combustion that were held in the upper part of the lamp between the bonnet and the gauze. While, in modern lamps the bonnet plays in a greater or less degree the part for which it was originally intended, its chief use is to prevent the direct impact against the gauze of air-currents of high velocity which might extinguish the lamp or, what is more dangerous, might force the flame against or through the gauze and thus cause an explosion. When the blanketing effect of the original bonnet is desired, it is now generally accomplished through the use of double or triple gauzes as in the Marsaut lamp. Safety lamps are not absolutely safe in the sense that they may be burned indefinitely in explosive mixtures of gas and air. In comparison with the unprotected candles that they replaced or with modern open lights, they are relatively safe in that the warning of the presence of a dangerous amount of gas afforded by its burning within the lamp, gives the miner time to withdraw before an explosion takes place. Early Classification of Safety Lamps. Safety lamps were formerly divided into two general classes, those designed for testing for gas and those intended for working lamps, the construction of the former being such that they were the more sensitive to gas. This distinction in usage and construction is now rarely made, and at any particular mine the same kind of lamp is commonly used by fireboss and miner alike. The reason for this is that none but special lamps in the hands of skilled observers can detect the less than 1 % of gas that is dangerous in the presence of explosive coal dust. Such being the case, there is nothing to be gained in providing a fireboss with a dangerous lamp (all sen- sitive lamps are unsafe) t9 detect 2.5% of gas when a safe lamp will detect, say, 3%; as these proportions of gas are equally dangerous when coal dust is present and equally harmless when it is not. Approved Safety Lamps. An approved safety lamp possesses those features that a mining department or legislature declares essential in lamps to be used within its jurisdiction. The features considered essential vary, but both here and in Europe, to be approved, a lamp must have a bonnet. The Davy lamp, not being safe with or without a bonnet, is not permitted in Europe, but is allowed in a few American states for gas testing, although the number of states permitting it is decreasing. VENTILATION OF MINES 875 SAFETY-LAMP CONSTRUCTION Specifications. Mr. J. W. Paul sums up the structural requirements of safety lamps as follows: 1. The framework should be rigid and well made so that it will not get out of shape when roughly handled; 2. If the lamp has a glass chimney, the upright rods (standards) should be of such number and so spaced that a straightedge, or ruler, placed against any two adjacent rods will not touch the glass; 3. If a lamp has no bonnet, the gauze should be protected with rods in the same manner as the chimney, as indicated in 2; 4. The lock should be such as will require, .when locked, a special device for unlocking; 5. The glass chimney should have a smooth and even wall throughout, should be of the best quality, and should have its ends ground truly parallel and at right angles to the axis of the chimney. The chimney should bear the trade-mark of the manufacturer; 6. When the lamp is assembled there should be no openings between the outside and the interior of the lamp except those in the gauze or other heat- absorbing device, such as a perforated plate or cylinder in which the size of the perforations corresponds with that of the gauze openings; 7. The handle of the lamp should be either an open ring or a hook, strongly made and not easily bent in the hand; 8. The construction of the lamp should be such that its parts are made in standard uniform sizes and fit so intimately that should any part be omitted in assembling its absence would be easily detected by the most casual inspection ; 9. There should be an expansion ring or equivalent device used with the glass chimney so that the chimney when heated can expand without breaking any part of the lamp;- 10. In the selection of a safety lamp, carefully examine each of the dis- assembled parts to ascertain defects or improper construction; if any such is discovered, the entire lamp should be rejected. Design of Safety Lamps. As pointed out by Hughes, Marsaut and others have shown that a certain relation should exist between the volume contained within a lamp and the gauze surface open for the escape of the products of combustion resulting from an internal explosion, as experiments have proved that the ignitions of explosive mixtures outside the lamp by explosions within it become less frequent as the open surface of the gauze is enlarged. Marsaut also proved that: (1) A lamp of small diameter (such as a Davy) does not readily pass an explosion, as the volume of gas that can be exploded is insignificant. (2) A lamp without a glass is more secure against the effects of internal explosions than a lamp with a glass cylinder, as the latter confines the gases at the time of an explosion and acts like a cannon; it is, therefore, advisable to reduce both the height and the diameter of the glass. (3) A wire gauze of conical shape is more secure against the transmission of internal explosions than is one of cylindrical shape and of the same capacity. (4) Gases resulting from combustion play, a certain part in preventing external explo- sions and it might, therefore, not be advisable to guide them by a chimney. (5) A descending current of feed-air prevents the filling up of glass lamps with an explosive mixture, and occasions the formation of an inexplosive and elastic cushion at the bottom of the lamp. Materials of Construction. With the exception of the gauze and glass, the various parts of safety lamps are made of brass or, where lightness is required, of aluminum or magnalium. Where iron enters into the construc- tion, it is usually in the standards and hood. Safety-Lamp Gauzes. The main gauze of safety lamps is of 28 mesh; that is, there are 28 openings in 1 lin. in. or 784 openings in 1 sq. in. If made of No. 28 (B. W. G.) wire .014 in. in diameter as is usual, 1 sq. in. of the gauze will be about two-thirds (.6151 sq. in.) metal and one-third (.3849 sq. in.) openings. As exceptions to the use of this standard gauze, those in the Marsaut and Chesneau lamps have 934 and 1,264 openings per sq. in., respectively. Gauzes are commonly made of iron wire, although copper is sometimes used. The latter is rather more durable than iron as it does not rust or burn out so quickly, but it becomes hot and passes the flame sooner than iron as it has a higher specific heat. The gauze cylinder must not exceed a certain size, which Davy fixed m his original lamp as 2 in. in diameter and 7 in. high (contents 22 cu. in.), otherwise the burning of the large volume of gas within it will heat the gauze, and par- 876 VENTILATION OF MINES ticularly the top, to a point where it will no longer cool the flame sufficiently to prevent its igniting gas outside the lamp. In modern lamps, the diameter of the gauze is about the same as that of the original Davy, but its height is less and varies from 4 to 5 in., as the lower part is replaced with glass. In lamps built on the Eloin principle, that is in those lamps that take air in through ports below the flame and are thence known as underfeed or under- draft lamps, as all the gauze is available for the discharge of the combustion products, it may be made much smaller than in a lamp of ordinary construc- tion. The Ashworth-Hepplewhite-Gray lamp, Fig. 1, e, page 885, is an example of a lamp with a relatively small gauze. As the top of the gauze receives the full effects of the flame, it is often reinforced by what is known as a gauze cap or smoke gauze. This consists of a cylinder of standard gauze closed at the top, which fits snugly over the main gauze for about one- third its length. The upper part of this cap is sometimes crimped or indented so that it may not be pushed too far down upon the main gauze as it is desirable to leave a small space between the tops of the two. The gauze of the early lamps was always cylindrical, but in many modern lamps it is in the form of a truncated cone; a shape commonly followed where there is more than one gauze. Safety Lamp Glasses. Although Clanny and Stephenson used glass in front of their original (1815) lamps to increase the light-giving power, the pres- ent form of safety lamp in which a glass cylinder entirely surrounds the flame and is surmounted by a cylinder of gauze is due to Dr. Clanny who appears to have combined ideas original with both Davy and Stephenson. In a gen- eral way, modern lamps may be said to be Davy lamps in which the lower por - tion of the gauze cylinder is replaced with one of glass; or to be Stephenson lamps, the perforated metal cylinder being replaced by one of gauze. Glasses are commonly cylindrical, but in the Ashworth-Hepplewhite-Gray lamp they have the shape of an upward-tapering truncated cone. This form allows the upward diffusion of the light, at least in pary, and thus permits of a closer inspection of the roof without having recourse to the very dangerous practice of turning the lamp on one side. t Multiple Gauzes. Some safety lamps are made with two or even three gauzes, one within the other, with a small air space between; and lamps so made are known as multiple-gauze lamps. The inner gauze is always conical but the outer gauze may be cylindrical or conical with a little more slope than the inner one so that there may be more air space between the gauzes at the top than at the bottom. The intention of multiple gauzes is to interpose one or more curtains or screens of inert gases between the flame of any gas burning in the lamp and the outside air. These screens are formed by the retention of the products of combustion in the spaces between the several gauzes. The multiple gauze is the modern development of the original Stephenson prin- ciple of preventing the outward passage of the flame by smothering it in inert gases, and adds greatly to the safety of the lamp. The effect of these gas screens is to impede the free upward and outward passage of the products of combustion simultaneously reducing the amount of oxygen admitted to the flame and the amount of oil burned in a given time. In other words, they reduce the draft and thus increase the tendency of the lamp to smoke and diminish the illuminating power. The reduction in illuminating power increases with the number of gauzes. Thus, the Marsaut lamp, Fig. 1, d, page 885, with three gauzes has an illuminating power 20 to 25% less than the same lamp with two gauzes. In lamps admitting air on the Eloin principle and which, in consequence, have a strong natural draft, the reduction in illuminating power through the use of multiple gauzes is considerably less than in lamps drafted in the ordinary way. With multiple gauzes, the gauze cap (smoke gauze) is rarely used. Safety-Lamp Bonnets. A bonnet consists > of a metal cylinder entirely sur- rounding the gauze of the safety lamp, and is intended to prevent the direct impact of air-currents of high velocity against the gauze, as explained under Principles of the Safety Lamp. The surface of the bonnet is usually smooth, but in the Wolfe lamp, Fig. 1, /, page 885, it is corrugated. The bonnet is perforated or slotted with a varying number of holes arranged in various ways and which are designed to permit access of air to and egress of combustion products from the lamp. In some bonnets, the slots are indented on one side or arranged on the corrugations (Wolfe lamp) so that the air enters tangentially and not directly against the gauze. In the early Davy lamp, the screening effect of the bonnet was secured, but only in part, by the use of a semicircular shield that could be slipped in front of the flame when moving against the air. VENTILATION OF^ MINES 877 The fewer the perforations or slots, the greater the blanketing effect of the bonnet and the more nearly it approaches a series of gauzes in its influence on the circulation of air within the lamp and on its light-giving power. Lamps with tight-fitting bonnets are easily extinguished when exposed in high per- centages of gas, the flame being smothered by the large volume of combustion products held back by the imperfect circulation. In the Ash worth-Hepplewhite- Gray lamp, a double bonnet is used, and double- and triple-gauze lamps are always bonneted for general use and com- monly so when employed for gas testing. f Circulation of Air in Safety Lamps. Air is admitted to safety lamps in three ways. In the Davy lamp, Fig. 1, a, page 885, the air enters at the bottom of the gauze, which extends below the top of the wick tube, and the products of combustion pass upwards and out through the top of the gauze. In underdraft lamps (Eloin principle) as in Fig. 1, e, page 885, the air enters below the flame through gauze-protected ports, and the products of combustion follow the same course as in the Davy lamp. In the majority of lamps, Fig. 1, b, c, and d, page 885, the air enters at the base of the gauze above the glass and must pass downwards to the flame. Lamps of the first two classes, in which the air follows what may be called the natural course (as in an ordinary chimney) are sensitive to small amounts of gas, are apt to flame readily, are adapted to gas testing but not to general use, and are unsafe in air-currents of any but very low velocity unless provided with bonnets or multiple gauzes. When so equipped, underfed lamps are ex- cellent for general use, but are not so sensitive to gas as otherwise. In the third class, the air in passing down to the lamp flame conflicts with the ascending products of combustion with the formation of eddy currents, which may cause the lamp to flicker and smoke, thus making it less sensitive to gas and decreasing its illuminating power. In the Mueseler lamp, Fig. 1, c, page 885, the flame is surmounted with a conical sheet-iron chimney, which increases the draft and causes the air to circulate in a natural course. Follow- ing the arrows, the air enters through the base of the gauze, passes down beside the chimney to the wick, and the products of combustion pass up the chimney and thence out through the upper part of the gauze (see Mueseler lamp). It should be noted that a bonnet or a series of multiple gauzes interferes with the rapidity but not with the direction of air circulation. In order to detect thin layers of gas near the roof without the dangerous necessity of turning the lamp on one side, of waving it to and fro, or of brushing the top air down upon it with a cap, several special constructions are employed. In the Ashworth-Hepplewhite-Gray lamp, the standards are hollow and air can, when needed, be drawn down through them by closing the regular entrance ports at the base of the lamp. A device for the same purpose that may be attached to ordinary lamps consists of an L-shaped pipe about in. in diameter, the short arm of which is attached to a special port in the lamp below the flame while the long arm projects upwards into the gas. An improvement on the preceding is used by Mr. Joseph Smith, general superintendent of the Stag Canon Fuel Co., at Dawson, N. Mex. The device consists of a small, double- acting pump the discharge end of which may be directly connected to the base of any of the standard forms of safety lamps. By means of a number of 5-ft. lengths of f-in. gas pipe which may be screwed together until their com- bined length is sufficient to reach the top of the highest falls and then attached to the suction end of the pump, samples of air from otherwise inaccessible places may be drawn into and through the lamp. For the same purpose Sir William Garforth uses a rubber bulb with a strong metal nozzle. In the base of the safety lamp is a tube with a self-closing valve. When testing for gas, the bulb is placed in a cavity in the roof or other place where gas is suspected, and is filled with the firedamp by compression in the usual way. The gas is pre- vented from escaping by holding a finger over the nozzle and the lamp is taken to some safe place where the end of the buib is inserted in the tube in the lamp, opening the valve in so doing, when the gas may be squeezed upon the flame. Wick Tubes, Wicks, Etc. The wick tube of a lamp may be round or flat. When flat, one side is commonly made with one or more grooves to reduce the fricti9n when the wick is adjusted in height and to provide a space for the cir- culation of the air that the oil may ascend. The top of the tube should be set about in. above the base of the glass for, if set too low, the shadow cast on the ground by the body of the lamp is increased; and if set too high, the amount of light diffused upwards is decreased. In many lamps, m one side of the wick tube is a narrow slot in which the point of the picker is inserted to 878 VENTILATION OF MINES adjust the wick. This slot should be as narrow and as short as possible, other- wise the oil will be vaporized and possibly ignited at the side rather than at the top of the tube. In some lamps, the wick remains stationary and the height of the flame is adjusted by raising or lowering a sheath that fits over the wick tube; and, in other lamps, the wick is contained in an adjustable sheath sliding within a fixed wick tube. In either case, the sheath is adjusted by turning a screw attached to the bottom of a shaft passing through the oil chamber. Wicks are round 05 flat to correspond with the wick tube. They are made of strands of cotton yarn very lightly twisted or plaited (flat wicks) to form a bulk but slightly greater than the inside dimensions of the wick tube. Wicking should be thoroughly dried before use, as moisture impedes the flow of oil and reduces the illuminating power of the flame. The picker used for cleaning the wick should sweep the entire top of the wick tube with a motion somewhat inclined to the horizontal. Igniters, or Relighters, for Safety Lamps. An igniter is a device for relight- ing a safety lamp without opening it. In the igniter commonly used with the Wolf lamp, the match is a narrow strip of paraffined paper in which are inserted small lumps of fulminate at intervals of about % in. The coiled match is contained in a flat metal box inserted in a special receptacle in the bowl. The igniter proper consists of a piece of spring steel doubled on itself, one end of which is provided with fine teeth to engage the match. By raising the rod attached to the igniter, the teeth catch in the match and push its end slightly above the level of the wick. When the rod is suddenly pulled downwards by means of the head at the bottom of the oil chamber, the teeth of the igniter explode one of the fulminate caps thus igniting the match, which burns until level with the top of the wick tube. In a similar igniter, a friction match is held against a feed-screw by a steel spring. The upper part of the feed-screw carries a wheel with sharp teeth that strike against and ignite the match when a button on the lower end of the feed-screw is turned. In other igniters, phosphorus is used in place of fulminate to light the match. Electric relighters are used in some standard lamps. Where light oils, as naptha, giving off vapors are burned, a low-tension current is used to heat to incandescence a platinum wire placed immediately over the wick tube. For the heavier colza and seal oils, a series of sparks produced by a high-tension current are passed over the wick tube. The current is taken into the lamp through a carefully insulated conductor passing through the bowl, the body of the lamp furnishing the return circuit. (See Protector Lamp and Hailwood Lamp.) The property of alloys of cerium of sparking when brushed by a milled wheel has been taken advantage of in the design of safety-lamp igniters. The alloy commonly employed is one of iron and cerium which, when struck by the milled wheel after the manner of a flint against steel, often throws off unburned particles of metal, which may lodge against the gauze. If these are subse- quently ignited, sufficient heat may be developed to fire the gas outside the lamp. To overcome this difficulty, the American Safety Lamp Co. uses an alloy of cerium and magnesium and a positive igniting device. In the older igniters of this type, a series of small sparks are struck by turning the milled wheel until the lamp is lit. In the improvement, a spring attached to the igniter is compressed by turning the head of a stem projecting below the bowl. When the tension of the spring reaches a certain amount, the wheel is released and revolves with such rapidity that the spark is practically a continuous flame, which ignites the wick at once. Many have advised against the relighting of lamps in the presence of explosive amounts of gas, and particularly so if the lamp burns naphtha because, in a few seconds after being extinguished, the gauze may become filled with highly combustible vapors that may explode and pass the flame when the igniter is applied. The long series of tests made with the Wolf lamp go to show that this claim is not well founded. Others object to placing an igniting device in the hands of miners and irresponsible boys and hold that an electric relighter, which can only be applied at a lamp station, is to be preferred to other types. Locks for Safety Lamps. Locks for safety lamps are made on one of three general plans. 1. The lamp may be locked by a screw pin, catch, or similar device that may be opened by a key. While locks of this type cannot be opened acci- dently, they may be readily unlocked by any one even without a key. This form of lock is now rarely used. VENTILATION OF MINES 879 2. The lock may be constructed so that it may be opened by any one, but any attempt to do so extinguishes the light or is revealed in some way. 3. The lamp may be locked by a device operated by electricity or com- pressed air, and can only be opened by means of special appliances kept in the lamp room at the surface or at a relighting station in the mine. To the second class belongs the lead-plug lock. The lower part of the lamp is encircled with a movable ring to which is attached a hinged lock that drops over a projecting lug on the bowl. A lead plug is inserted in the lug and is punched flat; the punch used for the purpose stamping the latter or date for the day on the lead. In the "Protector" lock, the wick tube is surrounded by a close-fitting collar of the same height held in place by a steel pin (lock bar) fastened by a piece of spring steel. In order to remove the lock bar, it is necessary to unscrew the bowl to reach the spring, but in so doing the wick tube (and wick) is drawn down through the collar and the lamp extinguished. In other locks of this class, the unscrewing of the bowl brings into action a cap, or extinguisher, that smothers the flame. In the third class are several magnetic and compressed-air locks. In the Wolf lock, the tooth on the end of a pawl pivoted at its center is forced by a spring into a socket in the bowl when the latter is screwed into place. To unlock the lamp, the poles of a powerful horseshoe magnet are applied to poles in the base ring of the lamp. The current passes through the spring into the pawl, which causes the end opposite the tooth to move inwards thus releasing the tooth from its socket and permitting the bowl to be unscrewed. When the lamp is released from the magnet, the spring forces the tooth into its original position so that when the bowl is screwed into place, it is locked automatically. In the Hailwood lock, the ring holding the glass is provided on the under side with ratchet teeth into which engages an iron lock-bolt, which is held in an upright position by a strong spring resting on a movable iron guard plug, the latter resting on a solid shoulder formed in a recess in the bowl. To unlock the lamp, the nose of an electromagnet in which a current is generated by operating a treadle is placed against the guard plug and is pressed upwards. As soon as the plug comes in contact with the lock-bolt, it secures a strong magnetic hold upon it. Depressing the pedal draws down the guard plug and with it the lock-bolt, releasing it from the teeth in the glass ring and per- mitting the unscrewing of the bowl. The lamp may be locked automatically by simply screwing up the bowl. To open the ordinary air lock, the suction end of a small air pump is applied to the mouth of the recess in which the lock-bolt fits. On operating the pump by a treadle, the vacuum created draws the bolt outwards against the pressure of the spring holding it in place, and permits unscrewing the _ bowl. The Hailwood air-lock differs from the preceding in that the positive pressure (not suction, or a vacuum) of compressed air is used to force back the bolt. In this lock, the spring holding the bolt in place may be made to withstand a pressure as high as 250 Ib. so that the pressure of the air in the power mains is not sufficient to open the lamp. Oils for Safety Lamps. Because of their colorless sensitive flame, alcohol and even hydrogen are burned in some special forms of safety lamps designed for the determina^n of small percentages of methane. Ordinarily, some kind of illuminating oil is used both in working and in testing lamps. The principal illuminating oils of vegetable origin are pressed from the seeds of the cotton and rape plants, the crude oil being treated with acid, washed, etc., to remove various mucilaginous substances that would otherwise cake on the wick. The purified or refined oils are commonly known as winter oils as their temperature of solidification is much below that of the crude Refined cottonseed oil has a specific gravity between .922 and .926 and solidifies at from about 33 to 50 F. Rape, or as otherwise called, colza oil is extracted from the seeds of several species of the genus Brassica of the Cruciferas, or mustard, family. These plants are extensively cultivated in all parts of the world, except in the United States, for the illuminating oils contained in them. The species commonly cultivated are Brassica napus, or rape, the B. campestris, or rutabaga, and, to a less extent, the B. oleracea, or cabbage. The oils extracted from these plants differ slightly in their properties but are all sold as rape or colza oil, the latte name being derived from the word cole, or kohl, meaning cabbage. Colza oil has a specific gravity of .913 to .915 and solidifies at about 15 F., con- 880 VENTILATION OF MINES siderably below cottonseed oil. The illuminating power of vegetable oils is low and may be increased and the incrustation of the wick decreased by the addition of one-half their volume of kerosene (ordinary coal oil). Whale and seal oil extracted from the blubber of the respective animals are largely used in safety lamps, but not to the same extent as lard oils. Animal oils, like vegetable oils, do not possess great illuminating power, although this depends on their purity. The British Accidents in Mines Commission recom- mends the use of a mixture of one-third refined petroleum (kerosene) and two-thirds rape or seal oil as being cheaper and having the same illuminating power as the best colza oil while not forming such a hard cake or crust on the wick. The Commission considered seal as superior to colza oil in maintaining a more uniform height of flame for a longer time without retrimming. Of the distillation products of petroleum, the so-called light oils are largely used in safety lamps because of their high illuminating power. The oils used and the temperatures at which they are distilled are, gasoline below 140 F., naphtha between 140 and 230 F., and benzine between 230 and 302 F.; kerosene, which is distilled between 302 and 572 F., is used only when mixed with non-volatile animal and vegetable oils. As these oils are highly volatile, their volatility decreasing in the order of the temperatures at which they are distilled, their fumes have been con- sidered as a source of danger, but this has been disproved by long and safe use of lamps burning naphtha and by the researches of Watteyne and Stassart in Belgium. These gentlemen found that when benzene was used, there was a slightly greater tendency of the lamps to heat and, in some cases, of the glasses to crack, but these in no way involved a passing of the flame or a deterioration of the lamp. Their photometric observations showed that the average illumination of the best oil (animal or vegetable) fed lamp was but .4 candlepower as opposed to .87 candlepower of the benzene-burning lamp with underfeed draft. Special tests have shown that the Wolfe lamp burning naphtha or benzene is safe under any conditions of use; thus, when the oil vessel of a burning lamp was heated to 180 F., the lamp was extinguished and without danger. The illuminating power of safety-lamp oils varies so widely according to the purity of the oil, the kind of lamp used, the conditions of burning, etc., that it is not possible to give exact figures as to their relative light-giving value. The following figures are average of many determinations of the light power of various oils burned in a Clanny lamp when referred to a standard candle burning 120 grains of spermaceti an hour: Standard candle, 1.00; English rape oil, .32; best quality colza oil, .47; seal oil, .35; two parts of rape oil and one of kerosene, .30; various grades and makes of so-called safety lamps oils, .51, .43, and .48, respectively. Illuminating Power of Safety Lamps. The illuminating power of a safety lamp depends on the illuminant used and on the construction of the lamp. As its flame is not surrounded with glass, the Davy gives less light than any other lamp except the Stephenson and so (aside from being unsafe) is unsuited for working purposes. RELATIVE ILLUMINATING POWER OF SAFETY LAMPS Lamp Candle- power Lamp Candle- power Ashworth-Hepplewhite-Gray Clanny .75 34 Hailwood, burning naphtha 1.00 45 Davy, common Davy, Jack .15 .08 Marsaut, two gauzes Mueseler, Belgian .55 .36 Davy, in case Evan Thomas .16 .43 Mueseler, English Stephenson .32 .10 Hailwood, burning oil .67 Wolf, burning naphtha .... 1.00 A free circulation of air, which is best secured by an underfeed draft, insures a better supply of oxygen, removes the combustion products more quickly, and thus increases the lighting power of the lamp. Bonnets and multiple gauzes (see the two types of Marsaut lamp in the table) while increas- ing the safety of the lamp, reduce its illuminating power through impeding the circulation. VENTILATION OF MINES 881 The table gives the relative illuminating power of various safety lamps referred to a standard candle (burning 120 gr. of spermaceti an hour) as unity. The oils used were mostly colza or seal oil, and the results are averages only and are not to be taken as exact and absolute. According to Hughes, Marsaut found that the illuminating power of a lamp when the oil chamber is made of brass is but 70% of that of the same lamp when the chamber is made of iron, which appears to be due to the greater heat conductivity of the brass by reason of which the lamp bottom gets much hotter than if it was made of iron and the oil becomes viscous and will not flow. TESTING FOR METHANE Desirable Features in Lamps for Testing and for General Use. The fol- lowing are considered desirable features in a safety lamp for gas testing: 1. The flame should be clear, steady, and free from smoke, that the gas cap may be more plainly observed and, to make the indications afforded by the cap of value, atmospheric conditions should be the same within and without the lamp. Alcohol and naphtha, particularly when burned in lamps with underfeed draft, afford a better and less smoky flame than animal or vegetable oils burned in a lamp drafted above the glass in the ordinary way, see under Circulation of Air and Oils for Safety Lamps. 2. A construction such that when the lamp is exposed to air-currents of high velocity, the flame will not be blown against or through the gauze to its injury or cause the ignition of gas outside the lamp. This is secured through the use of bonnets, multiple gauzes, etc. 3. There should be no bright surface behind the flame, reflections from which may interfere with the visibility of the cap. Secured by giving the metal parts a dull finish, careful selection of the glass, etc. 4. Ability to detect thin layers of gas near the roof, see Circulation of Air in Safety Lamps. 5. A scale for measuring the height of a flame cap so as to more accurately determine the percentage of gas in the air. The use of the scale is based on the assumption that a cap of given height always corresponds to a definite per- centage of gas in the air. While this may be true in the laboratory where the scale is adjusted to flames obtained by burning known proportions of pure methane in pure air, it is rarely, if ever, true in the mine where deficiency of .oxygen, the presence of blackdamp and coal dust, and varying conditions of pressure, temperature, and humidity tend to alter the cap for the same per- centage of gas in the air. That is, a cap, say, 1 in. in height obtained in the mine indicates a different per cent, of gas, and usually a greater one, than the same cap in the laboratory. Further, the conditions within the lamp where the air is more or less mixed with combustion products cannot be the same as in the mine. The following are essential features in lamps for general use, that is, in working lamps: 1. The lamp should give the maximum light consistent with safety; this is secured by the use of the proper illuminant and construction. 2. The lamp should be safe in air-currents of high velocity; this is secured through the use of bonnets, multiple gauzes, etc. 3. The lamp should be strong in all its parts so that it may not be easily broken through careless handling or in minor accidents, and should be simple in construction so that it can easily be taken apart for cleaning and as easily assembled when it is done. 4. The lamp should be capable of being securely locked so that it cannot be opened by unauthorized persons or at any but some appointed place. 5. The lamp should not be as sensitive to gas as one used for testing. A lamp that rapidly fills with flame in the presence of explosive mixtures and must be as rapidly removed therefrom to prevent the passage of the flame through the gauze or the extinction of the light, requires constant watching, and is unfitted for a working lamp. The same construction that makes a lamp safe in strong air-currents also makes it less sensitive to gas. 6. The lamp should diffuse light upwards so that the roof may be inspected without turning the lamp on one side. 7. The lamp should be provided with an appliance for relighting without opening it. The tests of Watteyne and Stassart showed that the explosion relighter causes external explosions in rare instances, but that the phosphorus igniter does not. It has been demonstrated that, as long as the glass is not broken, the gauze punctured, etc., internal relighting is safe provided a proper igniter is used. 56 882 VENTILATION OF MINES Testing tor Gas. When a safety lamp is brought into an atmosphere con- taining methane, the presence of the gas is indicated by a bluish halo or cap surrounding and surmounting the lamp flame. The ordinary lighting flame of the lamp is rarely used in gas testing as it does not show a cap but merely an increase in length in the presence of methane, and this increase cannot well be measured unless the length of the flame in fresh air is first observed. The same is true of what is sometimes called an intermediate flame about one-half the height of the ordinary flame. The flame commonly used for testing is made by screwing down the wick until the yellow color of the wick has disappeared and nothing but a faint blue cap remains on the burner. This is sometimes spoken of as a cap, cap- flame, blue cap, testing flame, non-luminous flame, etc., and is from | to J in. high, depending on the illuminant used, type of lamp, etc. A blue cap, wholly or partially visible, and which should not be confused with that due to gas, is frequently seen above the testing flame. This is commonly called the fuel cap, and has been supposed to be due to the burning of the volatile products of the lamp fuel driven off by the heat. Briggs, how- ever, has shown that the fuel cap is the outer of the three layers or parts into which any flame may be divided, occurs with solid as well as with liquid fuels, and that it is intensified only by the vapors given off when the lamp is hot. The fuel cap appears as a halo and, in order not to be deceived by it, the observer should become accustomed to its appearance in fresh air. To test for methane, hold the lamp in an upright position with one hand and with the other screening the eyes from the body of the flame, slowly raise the lamp toward the roof and watch closely for the first appearance of the cap. When this is observed, the lamp should be promptly but cautiously drawn down, while the distance of the lamp from the roof is noted; this gives the depth of the gas in the place. When sufficient gas is present, or the lamp is raised too quickly, the entire gauze sometimes fills with flame; a condition known as faming. When this occurs, the lamp must be handled with great care. An explosion of gas within the lamp is very likely to take place when it is withdrawn from a body of gas into fresh air, and this may be communi- cated to the outside gas unless the lamp is properly made. Bonneted lamps are more liable to internal explosions than those not bonneted, but, owing to the restricted circulation in the lamp, are far less likely to pass the flame to the outside. Height of Gas Cap. With the same lamp, burning the same illuminant, with the same wick, and using the same height of flame, as long as the air is pure and is not contaminated with carbon dioxide or excess nitrogen, there is a fixed height of cap for each per cent, of methane present. However, if the lamp, illuminant, wick, or height of flame is changed, or if the propor- tion of inert gases in the mine air is varied, there will be a change in the height of the cap made by the same percentage of gas so that, unless all the condi- tions are constant or are known, it is not possible to tell whether a cap of a certain height is due to the presence of, say, 1 or 2.5% of methane. Prof. G. R. Thompson, Leeds University, gives the following table for the heights of gas caps in different lamps, using different oils, etc. HEIGHT OF GAS CAPS IN DIFFERENT LAMPS Lamp .No. Wick and Oil Used Percentage of Gas in Mixture 1 2 3 Height of Cap, Inches 1 2 3 Circular wick, .23 in. in diameter, burning paraffin oil .200 .520 .175 .30 .67 .50 0.4 1.1 1.0 Flat wick, .65 in. wide, burning naphtha (boil- ing point, 55C.) Flat wick, .55 in. wide, burning colza oil The following figure shows the height, in centimeters and in inches, of the gas cap corresponding to various percentages of gas and pure air as observed VENTILATION OF MINES 883 in the naphtha-burning lamps now so generally used for testing and general purposes. The gas cap in lamps like the Davy of Clanny burning sperm or colza oil are so very small and difficult to distinguish when the percentage of methane is reduced to 2.5%, that it is considered impossible for the most skilled observer to detect less than 2% of gas with these lamps, and 3% is about the limit for the average man. For small percentages of methane the naphtha flame is much more sensitive than the oil, and with it as little as 1 % of gas may be detected. To avoid adjusting the flame in each working place, fire bosses should carry a second lamp with normal flame or, better, may use a storage-battery portable electric lamp. In. CM 52 13 48 12 4.4 II M 4.0 10 j* 3.6 9 giZyx- 32 8 2.8 7 HIS 2.4 6 2.0 5 4 j.S , 1.6 4 1.2 3 vt-V .8 2 K& 5 : S- - i;"vv ijlfi .4 1 v^. -;'-;;;- v.rf-r ?TprFi ft ft n ft r *? W 07 17 2% 3% 4% CARE OF SAFETY LAMPS Cleaning Lamps. The following suggestions in regard to cleaning standard naphtha-burning safety lamps are selected from J. W. Paul. 1. Each workman should have his own lamp, marked with a distinctive number corresponding to that on a hook or the lamp rack. When a lamp is turned in at the end of a shift, if it is in bad condition or has been tampered with, it should be set aside for later detailed examination. If the lamp is returned in normal condition, it should be unlocked and the bowl, gauzes, and globe loosened and hung on a rack. 2. All removable parts should be detached and the fount sent to the filling station, which should be separated from the lamp room by fireproof parti- tions with iron or steel drop doors. 3. The gauze should be brushed inside and out and blown, preferably with compressed air, until all wires are clean, holes freed from dirt, etc. Gauzes with broken wires, enlarged holes, etc., should be crushed and thrown aside. New gauzes should be thoroughly burned to remove the grease in order to prevent flaming on the outside in the presence of an explosive mixture of gas and air. 4. The glass should be wiped with a damp and dried with a clean, dry cloth until free from all oil or moisture. Gaskets should be whole, should fit, and should be free from grit or dirt. 5. The bonnet should be brushed until free from soot or dust. 6. The lower-ring gauze of underdraft lamps should be brushed and if holes or broken wires are found, should be discarded or sent to the repair shop. < 7. The igniter should be tested to see if it is in working order, whether it is supplied with tape (match), and whether it fits in its receptacle "so that there is no unnecessary opening from the outside to the inside of the lamp. 8. Only enough gasoline should be used to saturate the cotton in the bowl, 884 VENTILATION OF MINES and the outside thereof should be wiped clean. The use of special filling tanks is to be recommended. Naphtha or gasoline of the best quality should be used; its specific gravity should be 0.70 to 0.72. 9. Before the lamp is assembled, the picker should be in condition for use and should not hang below the bottom of the bowl or it may be bent. 10. After the lamp has been assembled the wick should be lit, adjusted to a low flame, and the tightness of the joints tested by blowing against them; leakage will be shown by the wavering of the flame. Compressed- air coils in which the lamp may be placed are recommended. 11. It is advisable to place the lighted lamp in a testing box containing an explosive atmosphere. Assembling Lamps. Some of the common errors made in assembling lamps are: Leaving out one or both gaskets, or using broken gaskets; plac- ing gaskets in underfed lamps so as to exclude the air from below; leaving out one of the gauzes in double-gauze lamps; placing on top of the glass an expansion ring designed to be placed below it; failing to screw up the bowl sufficiently to make a tight fit between the glass globe and the gaskets; leaving out the igniting device without plugging the stem hole; omitting the deflection rings that prevent air from blowing directly into the lamp; omitting the shield or bonnet; using a defective gauze. Failure of Safety Lamps. Aside from want of atten^n to the precautions noted under Assembling Lamps, other reasons for the failure of safety lamps, that is, the ignition by the lamp of the gas outside it are: Exposure to air currents of greater velocity than those for which the lamp was designed; permitting the gas to burn within the lamp until the gauze is red hot and its cooling property destroyed; allowing the lamp to smoke until the pores of the gauze become clogged with soot which will heat and possibly burn, or the coating of the gauze with oil, grease, or coal dust with the same result; holding the lamp on one side so that the flame strikes upon and heats the gauze; allowing the glass to be broken by water dropping on it or in any other way; puncturing the gauze. _ A little-recognized cause of lamp failure is the presence of fine and explo- sive dust in the air. Dust fine enough to pass through the meshes of the gauze may be ignited within the lamp, pass through the gauze and ignite firedamp or dust mixtures outside the lamp. Ashworth found that a Davy lamp, that would not cause an external explosion in 4.5% of gas when the air was moving 370 ft. per min. and was free of dust, passed the flame and caused an explosion in 10 sec. when only the ordinary amount of dust was floating in the air. Relighting Stations, Lamp Houses, Etc. In large mines it is customary to have lamp stations with a man in attendance to see to the relighting, renewal, etc., of the safety lamps. These stations are usually located at the mouth of each principal entry and are the headquarters of the district fire boss when not on his rounds. Lamp houses, where safety lamps are received from and delivered to the men and where they are cleaned, repaired, etc., vary in size and completeness of equipment depending upon the number of lamps handled daily At almost all mines it is customary to store the oil in a separate building or in a fireproof room, pumping out the daily requirements into one or more filling tanks in the lamp room proper. At large mines, the lamp room is fitted with revolving brushes and a small air compressor for cleaning and testing lamps, a gas testing box, etc. The system employed in handling lamps varies widely. Generally the lamps are numbered and, where possible, the lamp number and that of the miner's check correspond. Lamps are often turned in merely by being hung on a hook with a number corresponding to that by the lamp, to which they are returned by the lampman in time for the morning shift. In other cases, the lamps are placed in separate compartments in a large cabinet. The compartments are sometimes locked, each miner having his own key, and commonly are open on the back or lamp room side so that the lampmen may easily remove the lamps for cleaning and as easily return them to the right place. Not infrequently, the lamps are handed out per- sonally through a window in the fashion of ordinary supplies. STANDARD TYPES OF SAFETY LAMPS Davy Lamp. The Davy lamp (Fig. 1, a, page 885) consists of the usual oil vessel, or bowl, to which is secured by three standards a gauze cylinder surmounted by a gauze cap (smoke gauze). The cylinder is made of stand- ard wire gauze, is generally 1 J in. in diameter and, with its cap is about 6 in. VENTILATION OF MINES 885 high. Air enters all around the lamp, below the flame, and passes out at the top of the gauze as shown by the arrows. In the fire-boss Davy, the oil chamber is quite small and the gauze does not exceed 5 in. in height; in the pocket Davy, the gauze is 3^ to 4 in. high. Marsaut rnj. i Davy lamps are often provided with an upward-sliding metal shield encircling the gauze for two-thirds of its circumference as a protection in 886 VENTILATION OF MINES strong air currents. Owing to the free admission of air these lamps give a good flame for testing and are sensitive to gas. At one time they were in universal use for gas testing, but they are so very unsafe that their use for any purpose is prohibited in Europe and in most of the United States. The unbonneted Davy will pass the flame in air currents moving at more than 6 ft. per sec. or 360 ft. per min. (4 mi. per hr.), a less speed than that maintained by the average fire boss in making his rounds. In the tin-can Davy, the gauze was surrounded by a tin case with a glass window; later, the tin can was replaced by a brass case having an all-around glass window. In the Jack Davy, the tin case was replaced by a glass cylin- der (either within or without the gauze) reaching the entire length of the gauze. In another form, a low glass cylinder, held in place by a spring or screw, was made to slide up or down over the gauze. When provided with a bonnet over the upper part of the gauze, this last form of Davy was, at one time, very popular in the United States. Some of the numerous types of bonneted Davy lamps have withstood air velocities as high as 1,200 ft. per min. (14 mi. per hr.) and even more in the case of the tin-can Davy. The Scotch Davy was distinguished by the greater diameter (nearly 3 in.) of the gauze which was closed at the top by a conical copper cap. The lamp was provided with a hook at the side, instead of a ring at the top, for carrying, and had a flat wick with a small shield beside it as a protection against the wind. Davy lamps are designed to burn animal or vegetable oils only. Stephenson Lamp. The original Stephenson lamp consisted of a glass chimney closed by a perforated copper cap and surmounted by a perforated copper shield. The space between the cap and the shield filled with the inert products of combustion which, from lack of oxygen, extinguished the flame of any gas burning within the lamp before it could reach the outside air. The more modern lamp of this name resembles the Davy in appearance as it uses the same gauze, but without the gauze cap. Instead, within the main gauze is a conical glass chimney, closed at the top with a perforated copper cap, which may be raised from the bottom so as to admit air more freely at the base of the flame. Stephenson lamps are often called Geordie lamps. Clanny Lamp. The original Clanny lamp consisted of a cylindrical metal case (height about 3 times the diameter) the front of which was replaced with glass and in which an ordinary candle burned. Air was forced into the lamps by a bellows, through a water seal. The top of the lamp was closed by a tapering copper cap like an inverted funnel, the opening in which was too small to permit passage of the flame. The simplest form of the modern Clanny lamp is essentially a Davy lamp in which the lower portion of the gauze is replaced with a glass cylinder about 2 in. high, as in Fig. 1, b, page 885. As in all lamps where the air enters above the gauze (see arrows), there are conflicting air currents which interfere with the formation of a perfect cap, cause a tendency to smoke, and unfit the lamp for delicate testing. The unbonneted Clanny is not safe in air currents moving over 8 ft. per sec. or 480 ft. per min. (5 mi. per hr.). There are, however, many forms of bonneted Clanny lamps, some of which are safe in currents moving 2,000 ft. or more per min. (22f mi. per hr.). Evan Thomas Lamp. There are several lamps of this name, all of which are modifications of the Clanny. The original Evan Thomas lamp was of the un- derdraft type, being provided with a double steel bonnet above a double glass chimney. Air was drawn in at the top, descended between the bonnets and glasses, and entered the lamp below the flame through gauze- protected ports. The lamp was of excellent illuminating power, but the tendency of the glass to crack by the heat of the gas burning within it led to its abandonment. The present lamp is a bonneted Clanny with the addition of a device to control the air, which commonly takes the form shown in the Deflector Lamp Fig. 2. In another form, a deflector ring placed around the base of the gauze, throws the entering air upward. The gauze is protected by a very deep gauze cap at the top between which and the top of the bonnet are deflectors throwing the products of combustion downward. The result of this con- struction is that only a very small part of the gauze is exposed to the action of gas burning within trie lamp and the retention of the products of combus- tion, on the Stephenson principle, in the upper part of the lamp, materially adds to its safety in explosive mixtures. This last form of lamp is said to have safely withstood an explosive current moving at the rate of 3,200 ft. per min. (36.3 mi. per hr.). The lamp burns oil and gives a good light, but has a tendency to smoke. VENTILATION OF MINES 887 FIG. Deflector Lamp. A deflector lamp is, strictly, not a distinct type but is any one of the standard lamps t9 which is added a device known as a deflector that is designed to control the direction of the air currents. As shown in Pie 2, where it is applied to a bonneted two-gauze Marsaut lamp, the deflector consists of a brass shield a midway between the outer gauze and the bonnet and about 1 J in. high. About J in. above the top of this shield is the bottom of an angle ring b. This ring fits closely to t'he gauze, its top flange entirely closing the space between the gauze and the bonnet. The air follows the course shown by the arrows and is thrown directly upon the flame. As the air is heated by passing over the warm deflector and gauze, the draft, rate of com- bustion of oil and, consequently the illumination are improved. The deflector is said to fit the lamp for burning in air containing a much higher percentage of carbon dioxide than is otherwise possible. Bull's Eye, or Mauchline, Lamp. The bull's eye, or Mauchline, lamp is a Clanny in which the glass is replaced by a metal cylinder fitted up like a bull's eye lantern, with a lense at one end and a reflector behind the flame at the other. In each side, at the height of the flame, is a gauze- protected circular port through which gas caps may be observed. The lamp is not generally bonneted, throws a good light directly ahead and was designed, primarily, for the use of mine sur- veyors. Marsaut Lamp. The Marsaut lamp. Fig. 1, d, is a Clanny lamp with two or, usually, three conical gauzes to afford protection against strong air currents and, particularly, internal explosions. The lamp has a tendency to smoke and heats quickly, but the confinement of the products of combustion between the gauzes, on the Stephenson principle, adds much to the safety of the lamp. The unbonneted lamp is considered safe in air currents moving not faster than 600 ft. per min. (7 mi. per hr.). The bonneted Marsaut is one of the safest of lamps and easily withstands velocities of 3,000 ft. per . min. (34 mi. per hr.), and more. The table on page 880 shows that the two- gauze lamp has about 22 % more illuminating power than that with three gauzes. Mueseler Lamp. The Mueseler Lamp, Fig. 1, c, page 885, is a Clanny lamp with an interior conical sheet-iron chimney which increases the draft, separates the products of combustion from the entering air, increases the security of the lamp against internal explosions, and decreases its tendency to flame. The unbonneted type, shown in the figure, may be considered safe in an air current having a velocity not greater than 600 ft. per min. (7 mi. per hr.). There are two types of the bonneted Mueseler, the Belgian and the English, which differ only in the dimensions of the chimney. In the former, which is the official or approved lamp in Belgium, the chimney must have a total height of 4.6 in. and must be so placed that its bottom is .85 in. above the top of the wick tube and its top 3.55 in. above the horizontal gauze which, surrounding the chimney at the level of the top of the glass, divides the upper from the lower part of the lamp. The object of the horizontal gauze is to prevent any burning gas passing upwards between the chimney and the main gauze. The chimney of the English Mueseler is set higher above the flame than that of the Belgian and the area of its upper end is much larger. The Belgian lamp, in the tests of the Royal Accidents Commission (English), was extinguished without harm after a few seconds exposure to explosive air currents moving at the rate of 2,880 ft. per min. (32.7 mi. per hr.), while, in every instance, the English lamp caused an explosion; in fact, the English lamp failed when the velocity exceeded 1,000 ft. per min. (11.3 mi. per hr.). The Mueseler lamp is sensitive to air currents striking it obliquely, and these sometimes blow the air circulating in the lamp from its regular course with danger of an explosion. The lamp is easily extinguished if held at a slight angle from the vertical as the products of combustion then pass upwards 888 VENTILATION OF MINES . between the chimney and the gauze and, mixing with the entering air, smother the flame. The statement that the Mueseler lamp is safe in air currents moving 100 ft. per sec., or 68.1 mi. per hr., seems hardly credible. Ashworth-Hepplewhite-Gray Lamp. The Ashworth-Hepplewhite-Gray lamp, familiarly known as the A-H-G or as the Gray lamp, is shown in Fig. 1, e, page 885. The lamp is a bonneted Clanny with underdraft, air entering through gauze-protected ports or through a gauze ring entirely surrounding the lamp at and below the level of the flame. Admission of air to the gauze ring or gas ports is through the standards which are hollow. The openings at the top of the standards are closed by a plate which may be revolved over them, and those at the base are closed by slides. When used for testing, the cover plate is revolved until the tops of the standards are open and the bottom openings are closed by slipping the slides down over them, the air then following the course shown by the arrows. This construction permits the testing of thin layers of gas near the roof. When used as a working lamp, the top openings are closed by the cover plate and the slides at the base of the standards are pushed up. In some types of this lamp there are three instead of four standards, only one of which is hollow, the others being of thin wire so as not to impede the light. The conical glass and short conical gauze permit the upward diffusion of light. In some cases the steel bonnet is cylindrical instead of as in the figure, but it is always closed by a truncated cone which reduces the area of the top of the opening and better controls the circulation and prevents downward currents. The opening in this cone is protected by a perforated dome or cap which, in some lamps, is extended downwards like an ordinary bonnet to the level of the top of the glass. The lamp is intended for burning colza or similar oils, has high illuminating power (see following table), is said to be safe in air currents traveling 6,000 ft. per min. (68.1 mi. per hr.), and is generally considered a most excellent lamp. Wolf Lamp. Fig. I,/, page 885, shows the Wolf lamp as used in the United States, The lamp burns naphtha or gasoline and, hence, assisted by its con- struction, gives a maximum of light and permits the detection of small per- centages or methane. It uses a magnetic lock (see Locks for Safety Lamps), has an internal ignition device (see first paragraph on Igniters, or Relight- ers) , and has an underdraft. The lamp is of the Clanny type with the double conical gauzes of the Mar- saut, and usually has a corrugated bonnet, the openings in which are so ar- ranged that air currents strike tangentially and not directly upon the gauze. Air for combustion enters through gauzes or a gauze ring at the base of the glass chimney, the openings being protected from direct contact of air cur- rents by a baffle ring^. The wick is held in a sheath moving within the wick tube and may be adjusted by turning the screw at the base of the lamp. The baffle ring and bonnet are made in various forms so that the external appearance of Wolf lamps varies considerably. Some of these lamps have the overdraft of the Clanny; in some the igniter box is circular; in others, a lead in place of a magnetic lock is used; some are arranged to burn colza; others burn alcohol, have the Chesneau scale attachment, and are adapted for testing for small percentages of gas. While such variations and adaptations are common in the lamp as used in Europe, they are practically unknown in the United States. The Wolf is a most excellent lamp, and is safe in air currents containing 9 % of methane when moving 3,600 ft. per min. (41 mi. per hr.). Protector Lamp. The Protector lamp is not a separate type but is a modi- fied Clanny, Marsaut, or Mueseler lamp designed to burn colzaline, a light oil obtained by the purification of colza; and is provided with an electric igniter. The wick tube, or burner, is double with a narrow annular space between the two tubes. In the inner tube is a stationary cotton wick extend- ing down into the bowl which contains a piece of sponge for absorbing and re- taining the oil fuel. The lamp is lit electrically by means of a platinum wire connected to two terminals, one of which is connected with a contact on the bottom of the bowl, the framework of the lamp forming the return circuit. A low-tension current from a battery is sufficiently powerful to heat the wire to the ignition point of the colzaline vapor, which, as it forms, passes up the annular space between the inner and outer wick tubes and is burned around the head of the stationary wick. The flame is regulated by screwing the bottom of the lamp up or down, and is extinguished if an at- tempt is made to unscrew the bottom completely, as explained under Locks for Safety Lamps (Protector Lock). Hailwood Lamp. The Hailwood lamp is designed to burn naphtha or VENTILATION OF MINES 889 gasoline. It is essentially a bonneted Clanny lamp with the double gauze of the Marsaut and an underdraft protected by a baffle ring. The lamp is pro- vided, as desired, with either the magnetic or the compressed-air lock (de- scribed under Locks for Safety Lamps). The lamp is relit in a special gas- proof, gauze-protected chamber by means of an electric spark which jumps the gap between the top of the wick tube and the end of an upright insulated copper wire through which the current enters the lamp. The wick tube is flat and is surrounded by a sliding sheath by means of which the lampman may adjust the flame as desired but which is so arranged that it is impossible for the miner to raise the flame to such a height that it may be drawn through the gauze. The ordinary, or burning, wick is fed with naphtha by a perma- nent feeding wick which extends down into the bowl and which is pressed against the ordinary wick by a spring. Owing to its construction and to the illuminant used, the lamp gives a most excellent light and also permits the detection of low percentages of methane. In the Belgian government tests the lamp successfully withstood air currents containing 8 % of methane when moving 900 m., or 2,952 ft., per min. (33.5 mi. per hr.), regardless of the angle at which the air struck the lamp. The Hailwood oil-burning lamp differs in a few details from the naphtha- burning lamp just described. The picker, which is of copper and through which an electric current may be passed, is provided with two prongs or arms, one of which is used to snuff or trim the lamp wick and the other to convey the current to the wick tube when it is desired to relight the lamp. Other lamps of this name, designed more particularly for gas testing, are of the Mueseler type but with a glass instead of a metal chimney on the back and inner side of which is a piece of metal as a background against which to better view the gas caps. SPECIAL TYPES OF SAFETY LAMPS Clowes Hydrogen Lamp. The Clowes hydrogen lamp is essentially an A-H-G lamp with a somewhat taller chimney and an attached device for burning hydrogen. A seamless copper tube is inserted in the bowl beside the wick tube and is connected either below or at the side of the lamp with a small portable cylinder a (Fig. 3) containing hydrogen. The cylinder, which is about 5 in. long and 1 in. in dia- meter, is attached to the lamp by the clip b and the screw e. In testing for gas, the valve d is opened, the hydrogen enters the lamp and is ignited at the mouth of its burner by the oil flame, which is then pulled down by the picker until it is extinguished. By means of the valve d, which regu- lates the supply of hydro- gen, the height of the test- ing flame is adjusted until its top coincides with a scale not shown in the figure, the adjustment be- ing made in air free from methane. The scale con- sists of a number of cross- bars in a ladder-like frame placed in front of the flame. The heights of the cross- bars (which appear as dark lines against the flame) mark the heights of the gas FIG. 3 FIG. 4 caos corresponding to various percentages of pure methane burning in pure air. The hydrogena ttachment is designed to render possible the detection of 1 to 3 % of gas; for higher percentages, the oil flame is used. With i % of gas the cap is in. high, and with 2 % of gas about l| in. Stokes Alcohol Lamp. The Stokes alcohol lamp, Fig. 4, is a modification of the A-H-G lamp in which a small alcohol flame is introduced beside the 890 VENTILATION OF MINES regular oil flame. The small alcohol bowl a is screwed beneath the regular oil bowl and is provided with a long wick tube b. When the screw plug c is removed and the alcohol lamp screwed in place its wick is lit by the oil flame d which is then extinguished by drawing down the wick with the picker. In other respects the lamp is the same as the Clowes. The alcohol is not as persistent as the hydrogen flame and is more easily extinguished in gas; on the other hand, it is more stable in gas than the oil flame but is more easily blown out by the wind. The lamp is designed to detect from $ to 3 % of gas. Pieler Lamp. The Pieler lamp, Fig. 5, is essentially a Davy lamp with an exceptionally tall gauze, and is arranged to burn alcohol. The flame is surrounded by a short conical metal bonnet or shade reaching up about 2 in. from the bottom of the gauze, and into coincidence with the top of which the tip of the lamp flame is brought by adjusting in fresh air. Affixed to the lamp standards is a slotted metal plate, each slot marking the height of gas cap corresponding to a certain percentage of pure gas in air. The lamp in the cut is designed to indicate percentages of gas from } to 1?%, increasing FIG. 5 FIG. 6 by %. When the cap reaches the top of the scale plate, 2 % of gas is pres- ent. The lamp illustrated is unbonneted. The bonneted Pieler greatly resembles the Chesneau lamp, Fig. 6, in external appearance, as the scale plate is replaced by a glass plate inserted in the bonnet, on which are etched lines corresponding to the height of the flame caps. The Pieler lamp is extensively used in Austria (where it originated) and Germany, but it is of limited application in the United States. The lamp, like all of the Davy type, is unsafe in air currents of any but low velocity, Beyond 2% of gas, the lamp is useless as the gauze which is Sin. high fills with flame. Where the gaseous conditions are unknown, it is advisable to make a preliminary test with an 9rdinary lamp, as the Pieler is practically certain to pass the flame if placed in an explosive mixture of gas and air. The absorptive power of the cotton, with which the bowl of the lamp is filled, is commonly great enough to modify the height of the flame cap and consequently^ affect the accuracy of the[determinations. Furthermore, after a determination has been made, the heat remaining in the gauze assists in the volatilization of the naturally volatile alcohol, so that for 20 to 30 min., or until it thoroughly cools down, the lamp cannot be used f9r a second test as there will be an artificial atmosphere of alcohol vapor within the gauze. Chesneau Lamp. The Chesneau lamp, Fig. 6, of French origin, is a bonneted Clanny with underdraft and is designed to burn alcohol. In the VENTILATION OF MINES 891 figure, c is one of the openings through which air has access to the gauze ring surrounding the lamp below the wick tube. The cylinder a plays the same part as the conical shield in the Pieler lamp, and the lamp flame, when a test is to be made, is adjusted to the level of its top, that is, to the base of the main gauze. The gauzes in this lamp have 1,264 openings per sq. in. In the front of the bonnet is inserted a mica window d with a scale on either side. One scale is graduated in millimeters for measuring the height of the gas cap, and the other is graduated in the corresponding percentages of gas. A sliding shield d can be adjusted to the exact height of the cap, thus per- mitting of much more precise readings. The Chesneau lamp is much superior to the Pieler in that it is safe in air currents moving over 2,000 ft. per min., and requires but 30 to 90 sec. to cool down between tests; but, as in the Pieler lamp, the accuracy of the tests is somewhat interfered with by the absorptive power of the cotton in the bowl. It should be noted, however, in the Chesneau as in the Pieler lamp so long as the physical condition of the cotton is the same as when the lamp was standardized, its indications are accurate. Stuchlick Acetylene Safety Lamp. The Stuchlick acetylene safety lamp, an Austrian invention, is essentially a Clanny lamp designed to generate and burn acetylene gas. The bowl of the lamp is double and consists of an outer carbide box in a groove in which slides an interior water vessel, the two being connected by a flexible siphon tube. The water vessel can be raised and lowered within the carbide box, and is held in position by a spring and screw. The lamp, which weighs about 3 lb., is held together by screwing on the bowl. After the carbide box is two-thirds filled with calcium carbide, the water vessel is pushed down to its lowest position and filled with water. The lamp is then assembled. In the lowest position of the water box the level of the water in it is below that of the opening into the carbide box, and the genera- tion of acetylene is not possible. As the water box is raised, water flows through the siphon tube into the carbide box and the acetylene then given off enters the burner through a small pipe within the flexible tube. Any excess of gas is carried back into the water vessel and thence to the open air, the flexible pipe, which has a hydraulic joint, acting as a safety valve. In testing for gas, the flame is adjusted for height by a screw which moves the gas nipple in the burner. One per cent, of methane in air is easily detected by the green halo which surrounds the acetylene flame, which, in dangerous percentages of gas, is extinguished by the products of combustion. One-third pound of calcium carbide and one filling of the water box will furnish a light for 8 hr. at a less cost than benzene. Tombelaine Acetylene Safety Lamp. The Tombelame lamp is an under- draft and bonneted Clanny with double gauzes, the inner of which extends downward over the flame similarly to the Mueseler chimney so that any sudden enlargement of the acetylene flame will not break the glass. The bowl of the lamp is double, the inner cylinder holding the carbide and the outer the water. In use, the inner cylinder after being filled with carbide is screwed into place and the bottom of the lamp placed in water which flows into the water holder through openings designed for the purpose. The amount of water entering the carbide chamber, the flow of acetylene to the burner, and the height of flame are regulated by a thumbscrew in the base of the lamp. The lamp weighs 1.5 kg. (3.3 lb.), has an illumination of about 6 c.p., and will burn 11 hr., with a slightly greater consumption of acetylene than the Stuchlick lamp. GAS INDICATORS AND GAS-SIGNALING DEVICES Use and Principles. Gas indicators are designed to more exactly deter- mine the amount of methane in mine air than does the ordinary safety lamp. These devices are based on the use of some one of the well-known physical or chemical properties of gases, such as: The difference in the density or in the rate of diffusion of methane and air; the heat generated by the burning ot methane or the contraction in volume of its products of combustion; the increased brilliancy of platinum or palladium wire, or their increased elec- trical resistance when heated in the presence of methane; the absorption of methane by platinum or palladium sponge, etc. In addition to the foregoing are colored glass, various chemicals, loops ot wire, etc., the use of which is intended to make more distinctly visible the gas cap formed in the ordinary safety lamp. 892 VENTILATION OF MINES While, in the main, based upon correct principles, these devices, with few exceptions, have been discarded as being too cumbersome or costly; as requiring top much time or skill in their manipulation; or as being inaccurate under practical mining conditions while meeting the perfect ones in the labora- tory. This last objection is the most serious, and it is clear that any appa- ratus which is standardized under certain atmospheric conditions and for pure methane and pure air, as it would be in the laboratory, cannot give correct readings in the mine where the atmospheric conditions may be and usually are widely different and where, above all, the air is certain to be more or less deficient in oxygen and contaminated with nitrogen, carbon dioxide, etc. In a signaling device or system numerous gas indicators placed at points in the workings where methane is apt to accumulate are electrically connected with some central station, as the superintendent's office. When methane is present, the indicators become operative, closing their respective circuits and thus ringing bells or moving pointers at the central station. Gas-signaling systems have never proven satisfactory. The indicators fail for the reasons previously stated and, as they are not instantaneous in their action, never give warning of gas until some time after it has accumu- lated. They are particularly at fault in that they announce the presence of gas only at points where an indicator is placed and, as it is impossible to entirely cover the workings with indicators, a dangerous accumulation of gas may exist within a few feet of one of these appliances. Further, indi- cators of the type that glow in the presence of methane are dangerous, even when enclosed in safety-lamp gauze. Experience thus far has shown that for the detection of gas at the face nothing is better adapted than a standard safety lamp, and for accurate percentage determinations, chemical analysis should be relied upon. Liveing Indicator. The Liveing indicator consists of two coils or spirals of platinum wire of equal electrical resistance enclosed in separate glass- ended cylinders set facing each other and about 4 in. apart. One of the cylinders, which is tightly sealed, is filled with pure air, and the other is made of standard safety-lamp gauze. Between the spirals is a wedge-shaped mirror for reflecting their image upward through the small glass window of the box containing the apparatus. By applying suction (by the mouth or a small air pump) to the end of a rubber tube attached to the box, mine air is drawn into the apparatus through another tube which is made long enough to reach places not readily accessible, as cavities in the roof, etc. When an electric current, generated by turning the handle of a small magneto placed in the bottom of the box, is passed through the spirals they glow with equal intensity, if no methane is present. If, however, gas is present, the spiral within the gauze cylinder will glow more brightly. The mirror is then moved until the images of the two spirals as viewed through the window appear of equal intensity, when the percentage of gas may be read from a graduated scale over which the mirror passes. Repeated heating of the gauze-encased spiral alters its electrical conduc- tivity to such an extent that it soon becomes necessary to adjust the zero point of the scale in fresh air before a test is made. This is done by heating up the coils and shifting the mirror until the images appear of equal bright- ness; the zero of the scale is then made to coincide with the position of the mirror. Coquillon's Indicator. Coquillon's indicator consists of a glass tube in which is a loop of palladium wire that can be heated to incandescence by a small battery contained within the same box as the tube. If a measured quantity of mine air containing methane is introduced into the tube and the electric current is applied, all the gas will be burned and the contraction in volume of the products of combustion is a measure of the percentage of gas present. This indicator is really an apparatus for making a rapid analysis of mine air. Le Chatelier's Indicator. Le Chatelier's indicator, while differing from Coquillon's in a few minor details, is chiefly distinct in the use of platinum for palladium wire. The indicators devised by Maurice, Monier, and some others are based upon the same principle as Le Chatelier's. Turquand's Indicator. Turquand's indicator consists of a glass U-tube of fine bore about one-half filled with mercury. The ends of the tube are inserted in a metal block in such a way that there is a small space between the top of each arm of the tube and the bottom of a porous stopper inserted VENTILATION OF MINES 893 in the corresponding holes in the block. In one of these spaces is an absorb- ent to distinguish between methane and carbon dioxide, and in the other is a coil of palladium wire that can be made to glow by passing an electric current through it. Normally, the mercury stands at the same level in the two arms of the tube, but when methane or other hydrocarbon gases that are absorbed by hot palladium wire enter through the porous stopper, heat is generated and the thread of mercury is pushed down one leg and up the other, the difference in level of the columns of mercury being a measure of the amount of gas present. The Swan indicator is of this type, but employs the expansion of a column of mercury by the heat liberated by the absorption of methane by a glowing platinum wire, to show the percentage of gas present upon a graduated scale. Ralph's Indicator. Ralph's indicator employs a differential galvanometer, in one coil of which is a piece of platinum wire enclosed in standard safety- lamp gauze so that it may safely^ be exposed in air containing methane. When no gas is present and an electric current is passedthroughtheapparatus, the needle or indicator of the galvanometer is not deflected as the resistance of the two coils is the same. When methane is present, its absorption by the platinum wire increases the resistance in that coil, and the needle is deflected by an amount proportional to the percentage of gas in the air. This indicator is the basis of some signaling systems in which the variation in resistance is made to extinguish a distant light, to place a distant buzzer in action, etc. Garforth-Walker Indicator. That the amount of methane required to make a platinum wire glow when an electric current is passed through it is proportional to the thickness of the wire is made the basis of an indicator devised by Mr. S. F. Walker for Sir William Garforth. Several small glass tubes are fixed inside the protecting glass of any portable electric lamp. The tubes are arranged to be easily replaced, are enclosed in safety-lamp gauze, and contain platinum wire of a gauge or thickness proportional to the percentage of gas in air that each particular tube is intended to indicate. At the entrance to each tube is a self-closing_ valve that can be pushed open by the metal nozzle of a rubber bulb which is filled with the mine air to be tested, the insertion of the nozzle automatically switching on the current to the wire. After sufficient time is allowed for the wire to reach the proper temperature, the contents of the bulb are squeezed out, the wire glowing if the percentage of methane corresponding to the particular tube is present. In testing, the tube with the coarsest wire, which indicates the greatest per- centage of gas, is used first; if the percentage of gas is not great enough to make this wire glow, tubes with successively finer wires are used until one is found that is sensitive to the percentage of gas present. Palladium may be used to advantage in place of platinum wire. This apparatus is still in the experimental stage. Ansell's Indicator. Ansell's indicator consists of a cylindrical chamber, one side of which is formed by a movable diaphragm of porous unglazed earthenware and the other by a stationary graduated dial or plate to the center of which is pivoted a hand or needle, the apparatus somewhat resem- bling an aneroid barometer in appearance. When exposed to a mixture of methane and air, the gas diffuses through the porous diaphragm more rapidly than the air passes out, causing a difference in pressure on the two sides with a resultant outward movement of the diaphragm. By means of mechanism, the motion of the diaphragm is made to move the needle over the circular scale on the edge of the dial on which the percentage of methane may be read off. After making a test, the needle must be set back to zero by expos- ing the apparatus in pure air, a process requiring considerable time. In some indicators of this type the diaphragm is placed midway between the ends, one of which is porous while the other carries the scale. The action of all indicators of this type becomes absolutely unreliable if a deficiency of oxygen or an excess of carbon dioxide or moisture or a rise or fall of temperature affects the density of the air, as the rate of diffusion is then changed from that prevailing when the instrument was standardized. Clowes has shown that when 4 % of coal gas and 3 % of methane was present, the indicator showed but 1.71 % of the latter gas; also, that when absolutely pure air was heated, the indicator showed it to contain 4 % of gas, and that when the same air was cooled the indicator gave a minus reading of the same amount. The indicators devised by Libin, McCutcheon, Webster, and some others are of this type. 894 VENTILATION OF MINES William's Methanometer, William's methanometer, which resembles the previously mentioned Ralph indicator, consists of a pair of thermo-electric couples connected with a galvanometer. Each couple is enclosed in porous material, that surrounding one of them being impregnated with platinum- black to absorb methane. The couples may be brought to the temperature at which platinum-black is most sensitive to methane by means of a battery current and, if no gas is present, the needle of the galvanometer remains stationary. If, however, gas exists, the temperature of the couple surrounded by platinum-black will be raised through its absorption of methane, its resistance will be changed and the needle of the galvanometer will be deflected in proportion to the amount of gas present. The indicator is made in port- able form for fire bosses and may be used as the basis of a signaling system when connected to the necessary wires for transmitting the indications of the needle to a distance. Aitkin's Indicator. In the Aitkin indicator two thermometers are sus- pended side by side in the same frame, the bulb of one being covered with platinum-black (spongy platinum). In pure air the readings of the ther- mometers will be the same, but if methane is present its absorption by the platinum-black causes a rise in temperature which is indicated by the proper thermometer and which is a measure of the percentage of gas. The appara- tus is not accurate in that the platinum-black rapidly deteriorates through the absorption of moisture and through the deposition of dust on its surface and, further, because platinum is insensitive to low percentages of gas when cold. An indicator of this type was at one time attached to the Sussmann port- able electric lamp. Beard-Mackie Sight Indicator. The Beard- Mackie sight indicator is a device for making visible and more accurately measuring the height of the caps made by small percentages of gas. While it may be applied to any safety lamp, it is commonly used in connection with the Davy or with those having an underdraft. The indicator, which resembles a ladder in appear- ance, consists of two upright standards between which are strung a series of fine wires, the lowest being of brass and the others of platinum. The standards are soldered to a brass washer which fits over the neck of the wick tube or, better, which is pivoted so that the indicator may be swung into the flame only when a test is to be made. The latter construction prevents the sooting of the wires through continued contact with the flame, which is the greatest drawback to the use of this indicator. In testing, the lamp flame is adjusted in fresh air until the lowest, or standard, wire is just aglow. The platinum wires are so spaced that when $ % of methane is present the lowest of them will glow, when 1 % is present both the first and second, and similarly up to the last wire which indicates 3 % of gas. Brigg's Wire Loop. Brigg's wire loop which is intended to delumine, or remove the color from the lamp flame in order that the gas cap may be more distinctly visible, may be applied to any safety lamp and is not patented. The device consists of a piece of 22-gauge copper wire bent into a loop, the longer axis of which is equal in width to the wick of the safety lamp. The loop is supported upon an upright brass standard extending through the lamp bowl so that it may be swung in or out of the flame. In testing, the flame is left at its normal working height. As soon as the loop is swung into it the flame, this, without being reduced in size, loses its yellow color and the cap, if methane is present, in as little as \ % of gas becomes visible and that of % of gas may be measured. By dipping the loop in a solution of chloride of zinc a green coloration is imparted to the lamp flame, to the so-called fuel cap (if present) and, to a less extent, to the gas cap. This action improves the indications consider- ably, but the chloride of zinc soon burns off. The loop, however, sometimes gives a fairly strong green flame without this treatment, especially if it has not been used for some days, and it generally gives a very faint one. The flame may be intensified by introducing 1 or \\% of carbon tetra- chloride into the lamp oil or naphtha, at a cost of roughly \ c. a shift. The tetrachloride does not affect the working flame, but when the loop is moved into it the flame becomes green from the copper chloride and the gas cap, if present, a bright blue from the copper oxide formed. Cuninghame-Cadbury Indicator. In the Cuninghame-Cadbury indicator a small sheet of asbestos is secured on a holder in much the same way as the Brigg's wire loop so that it may be moved in or out of the normal, or but " itly reduced, flame of the lamp. The asbestos, which is twice steeped VENTILATION OF MINES 895 in a strong solution of carbonate of soda, is placed about i in. above the wick, and enters the flame for about two-thirds the thickness of the same. In pure air a slight fuzzy yellow, or orange, halo will appear around the flame toward the upper part of the asbestos. If methane is present, the halo will be surmounted by a yellowish conical cap the length and distinctness of which depends on the per cent, of gas. In some cases a perpendicular scale for measuring the he ght of gas caps is attached to the snuffer pin so that it can be temporarily moved into position when testing. It is stated that the use of this device, which is not patented and may be attached to any safety lamp, permits the detection of as little as 5 % of gas. Colored Glass Indicators. In order to cut off the yellow light and thus render the cap more distinctly visible, Mr. A. L. Steavenson suggests that a sheet of blue glass be interposed between the flame and the eye, or that a pair of blue glass spectacles be worn while testing. To do away with the reflection of the flame and cap in the polished glass of the ordinary safety lamp which often interferes with the accuracy of the test, a strip of dull-surfaced metal may be placed back of the flame. The same result may be obtained by making a strip of soot or smoke down one side of the glass after it has been cleaned. As an additional precaution, all metallic surfaces, such as the bowl, standards, etc., that can in any way reflect the flame may be given a dull finish. Forbes Indicator. The F9rbes indicator consists 9f a brass tube about 6 in. long in which moves a piston the position of which, in terms of the per cent, of methane in the air, is indicated by a pointer and scale. In the mouth of the tube is fixed a tuning fork that makes 512 vibrations a second and emits a corresponding sound when fresh air is forced through the tube by moving the piston. If the density of the air is lowered by the presence of methane, the length of stroke of the piston and the corresponding yolume of air required to produce a note of equal depth is not the same as in pure air, the difference being measurable on the scale. In making tests an al- lowance is necessary for changes in the density of the air due to variations in temperature. Firedamp Whistle. In the firedamp whistle the attempt is made to esti- mate the percentage of methane in the air by the difference in the sound emitted by a metal pipe when air currents of different densities are blown through it. When pure air is used, the pipe, which is about 10 in. long and 2 in. in diameter, emits a certain tone, but as the density of the mine air decreases as the proportion of methane in it increases, the tones become higher and tremulous. The device, which is an adaptation of the Forbes indicator, can hardly be considered reliable, as changes in temperature and pressure, or a deficiency in oxygen, or an increase in carbon dioxide or nitro- gen, will affect the density of the air as well as changes in the methane content. Hardy Indicator. In the Hardy indicator there are two separate pipes, alike in every respect, one of which is blown with pure air and the other with the mine air to be tested. The number of vibrations per second made by the pipes is made the measure of the percentage of methane present. The same objections apply to this indicator as to the Forbes and to the fire- damp whistle. Shaw Gas-testing Machine. In the Shaw machine, a graduated beam operated by a crank and connecting arm raises and lowers the pistons in two vertical cylinders known as the air and gas cylinders, respectively. The larger, or air, cylinder is fixed in position, while the smaller, or gas, cylinder may be shifted along a graduated slide in such a way that the length of travel of its piston and consequently the volume of its discharge may be varied. Both cylinders discharge into a small combustion cylinder in front of which a gas jet is burning and one end of which is movable outward against a gong. As a preliminary operation it is necessary to determine the per- centage of some readily available gas (as illuminating gas) that must be mixed with pure air in order to produce an explosion. To do this, pure air and pure illuminating gas are pumped from their respective cylinders until the mixture delivered to the combustion chamber is feebly explosive as evidenced by a slight ringing of the gong when the mixture is lit and exploded by the gas jet. This requires several determinations, much shifting of the gas cylinder to secure the proper ratio of gas to air, and consumes a good deal of time. If mine air in place of pure air is pumped from the air cylinder into the combustion chamber, less and less illuminating gas will be required to make 896 VENTILATION OF MINES the mixture explosive as the percentage of methane in the air increases. A rubber bag containing mine air is connected with the air cylinder and the position of the gas cylinder shifted until the mixture from the two cylinders as delivered to the combustion chamber is of the same explosive intensity as the mixture of pure air and gas. From the position of the gas cylinder in either case may be calculated the percentage of illuminating gas required to produce an explosion both with pure and with mine air. A simple proportion then gives the percentage of methane in the mine air. This apparatus is bulky, expensive, and slow, but at one time had a considerable following through intensive advertising. It is no longer used. Hauger and Pescheux Gas-signaling Apparatus. In the signaling appara- tus devised by Hauger and Pescheux, an extremely sensitive balance carries on one end a tightly sealed vessel of pure air and on the other a tray of the same area and weight as the air vessel. If the composition of the atmosphere is changed in any way, its density will vary according to the percentage of gas invading it and, as the composition of the air in the closed vessel is unaltered, the equilibrium of the balance will be destroyed. If the gases invading the atmosphere are lighter than air the air chamber will descend, but if they are heavier than air it will ascend. Attached to the beam is a needle dipping in a cup of mercury which, immediately on disturbance of the balance, closes an electric circuit that may be made to ring a bell or set a danger signal at any distance from the apparatus. To allow for the dis- turbing influences of changes in atmospheric temperature and pressure, two compensators are attached to the beam. One of these is an aneroid barom- eter which acts on a multiplying lever which in turn changes the position of a rider which slides along a thread. To compensate for changes in tem- perature, a bimetallic spiral is made to act on a lever which, in its turn, shifts the position of a rider on the beam. Low Gas-signaling Apparatus. The low signaling apparatus consists of two wires arranged in V-shape and held in tension by a bar and spring. One wire is of platinum and carries at short intervals lumps of spongy platinum; the other is of iron and brass in such proportions that its coefficient of expan- sion is the same as that of the platinum for equal changes of temperature. As long as the wires contract and expand equally they are kept in tension by the spring referred to, but should the platinum wire sag by reason of its more rapid expansion, an arrangement of springs and multiplying mechanism closes an electric circuit which may be made to give a determined signal at any distance. When the apparatus is exposed to hydrocarbon gases they are absorbed by the spongy platinum, the platinum wire is heated, expands and sags, and rings the alarm as stated. ELECTRIC SAFETY LAMPS The ordinary .safety lamp is subject to many disadvantages, and several explosions have been traced to imperfections in these lamps or to their unintentional breakage. To obviate these disadvantages many varieties and models of so-called electric safety, lamps all of which employ a small storage battery, have been devised. Such lamps must provide safety against ignition of mine gases, a steady and uninterrupted production of light for at least one shift and should be of practically foolproof construction. Since such lamps are exposed to ex- tremely rough usage in the hands of inexperienced men, even slight mechan- ical or electrical weaknesses may result in a total failure of the light supply. Furthermore, to guard against the opening of the lamp while in the mine most such lamps are provided with some means, such as a lock, which pre- vents anyone from tampering with or dismounting the apparatus. These locks may be either in the nature of an ordinary padlock or a type of mag- netic lock such as is often used on naphtha-burning safety lamps. Points of Danger in an Electric Safety Lamp. Experiments both in this country and in Germany have demonstrated that the only point of danger in a portable electric lamp is the glowing filament. Sparks obtained by the making or breaking of the electric circuit are not of- sufficient strength to ignite an explosive mixture. It is unnecessary, therefore, to provide against sparking at the switch or other connections between the battery and the lamp. The lamp filament under ordinary conditions is enclosed in a vacuum bulb, and the danger of igniting mine gases is present only when this bulb is broken without rupturing the filament. Several methods may be employed for preventing such a contingency. The two most commonly used, however, are a spring which instantly forces the lamp out of its socket, thus instantly VENTILATION OF MINES 897 breaking electrical connections, and a fuse which blows the moment the bulb is fractured. Types of Electric Safety Lamps. There are two general types of electric safety lamp. These may be designated as hand lamps and cap lamps; the former strongly resembles in appearance an oil-burning safety lamp, while the latter is modelled after the open-flame cap lamp extensively employed in this country. Although many varieties of each have been placed on the market, all models of the same type strongly resemble each other and a description of one will apply with only minor variations as to constructional features to all lamps of its particular type. The Ceag Lamp. The Ceag lamp won first prize in the competition con- ducted by the British government in 1912, since which time it has been accepted by practically all European governments and has been approved by the U. S. Bureau of Mines. This lamp is illustrated in Fig. 7. As described by Mr. H. O. Swoboda its construction is as follows: The bulb is covered with a heavy glass dome D, which is protected by four heavy steel rods H, held together by a sheet-steel roof 7. A substantial hook is attached to this roof. Thus the miner can either stand the lamp on the ground or hang it to a post in the immediate neighborhood of his work- ing place. The bottom part, made of heavy cor- rugated galvanized sheet steel, contains the stor- age battery. By turning the upper part on the lower the miner can turn the light on and off. The incandescent lamp rests in a socket which is pressed upward by a spiral spring O against another spring P between the bulb and the glass dome D, providing a complete spring support and preventing breakage even with the most severe shock. Electric connection is established for one pole through the socket spring O and for the other pole by another smaller spring E inside the socket spring and insulated from it. In case the bulb breaks the socket spring pushes the socket up- ward, and as the inner spring does not expand as much as the socket spring the circuit is inter- rupted. Another safety device has been added, but it is not shown in this illustration. This con- sists of a fuse which blows the moment the bulb of the incandescent lamp is broken. This elimi- nates the possibility of obtaining sparks or getting the filament to glow in case the miner should attempt to push the bulb back into its normal position. It also protects the battery from being short-circuited for any length of time in case the leads to the bulb have become short-circuited " during the accident. FIG, 7 The rotating movement of the upper part of the lamp upon the lower is limited by a soft-iron pin M, which acts as a magnetic lock. This pin can be withdrawn in the charging room by a strong electromagnet, and when this is done the upper and lower parts of the housing separate and the battery can be removed for charging. The storage battery consists of a single round lead cell with concentric electrodes inside a cylindrical vessel A covered with a waterproof lid of the same material. The holes in the terminal sockets contain bushings made of acidproof metal into which removable terminals Pi and P 2 are fitted. These terminals are pressed upward by the terminal springs W\ and Wi against the contact segments K\ and Kz of the switch, carrying in this manner the current to the incandescent lamp. Terminals and springs can be easily taken out and cleaned by washing in warm water. In charging storage batteries gases develop which must have an oppor- tunity to escape. It is therefore impossible to make the cells air-tight. An ordinary opening would allow the acid to run out in case the cell were upset. The center of the cell is therefore equipped with a celluloid tube B which communicates by means of a small side tube F with the upper part of the cell where the gases collect. The gases, therefore, may pass from the cell 57 898 VENTILATION OF MINES through the side tube F and finally through the center tube C to the open, while any particles of acid will be deposited in the cylinder B. Even if the cell is turned upside down no acid can escape and the lamps will burn upside down without leaking. The weight of this lamp in standard size is 5 Ib. Its height, not including hanger, is 10J in., while its largest diameter is 3| in. The lamp consumes 0.85 amp. at 2 volts. The battery has a capacity of 16 amp.-hr. and the maximum charging current should not exceed 2 amp. This general design, however, is built in four sizes, ranging from 1* to 5 Ib. in weight and in capacities ranging from 4 to 16 hr. for one discharge and producing a light ranging from 0.75 to 3 c.p. Special Forms of the Ceag Lamp. A number of modifications of the Ceag lamp have been developed. Lamps are made for rescue parties, cages, FIG. 12 powder magazines, shaft lighting, shaft inspection, loading places, blasting; also for head and tail lamps of trips. The lamp shown in Fig. 8 is similar to the standard design, but has the incandescent lamp mounted on one side and combined with a reflector projecting the light in one direction. _ This lamp is used for inspection and for a head and tail lamp. It is made in the same capacities as the standard lamp. The shaft lamp shown in Fig. 9 is arranged with an adjustable arm carry- ing the incandescent lamp and is made to furnish from 8 to 24 c.p., burning from 7 to 12 hr. on one charge, according to size. Fig. 10 is another type of shaft lamp without the adjustable arm. It is made for 8 to 12 c.p. and to furnish light from 10 to 15 hr. on one charge. Fig. 11 is constructed to project light downward. It is built for from 8 to 32 c.p. and for a length of discharge of from 7 to 15 hr. Cap Lamps. Naked-flame cap lamps have ^ng been used in this country, and it is but natural that the miner should desire an electric lamp of similar utility. The lamps developed to meet this demand are essentially of two VENTILATION OF MINES 899 parts, the storage battery being carried on the belt while the lamp proper is attached to the cap, the two being connected by a suitable flexible cable. Such a lamp is shown in Fig. 12, while Fig. 13 shows the general principles of construction. The incandescent lamp bulb is mounted inside a parabolic reflector provided with a lens. A ball joint may also be incorporated in the design, permitting the wearer to direct the light beam where it is most needed. The flexible cable connecting the battery to the lamp is heavily insulated and in addition is armored at both ends where the liability of bending short is the greatest. Furthermore, an alloy with a low melting point is employed in this cable so that in case of accident to the lamp and the pos- sible short-circuiting of the battery, this alloy will melt and destroy the short-circuit before a sufficient temperature has been attained to render the ignition of mine gases possible. FIG. 14 Charging Stations. After a shift in the mine an electric safety lamp must be left at the lamp house to be cleaned and recharged. Special charging racks have been designed for this purpose, one or more charging circuits being employed. Each circuit should be equipped with a switch, a rheostat and an ammeter. The rheostat should be provided with surplus resistance so that less than a full complement of cells may be charged. A portable voltmeter of suitable capacity, say 3 volts, should also be provided so that readings may be taken on each individual cell. After charging, cleaning and reassembling, the lamps are placed in special racks from which the miners remove them when starting a new shift. 900 VENTILATION OF MINES Electric charging stations or lamp houses, particularly if many lamps are to be handled, follow the same general principles of design as do those where oil-burning safety lamps are used. No special arrangements need, however, be made for the storage and handling of dangerous inflammable oils. Fig. 14 shows a lamp house designed to accommodate 4,000 lamps. It contains a charging room with 20 racks, three small motors for buffing and cleaning and a distribution board with a watt-hour meter. There is also a store room for receiving the lamps when they are ready for service, and a repair shop. A small room is also employed for a number of ordinary safety lamps to be used by the fire bosses. To secure reliability of service it is essential that care and intelligence be employed in the maintenance and repair of any electric safety lamp. ACETYLENE LAMPS Acetylene, C 2 H 2 , is formed by the action of water on calcium carbide, Ca.Cz, by the reaction CaC 2 + 2H 2 O = Ca(OH) 2 + C 2 H 2 . The calcium carbide is made by fusing together lime and coke in the electric furnace. Commercial carbide frequently contains small amounts of calcium sulphide and, rarely, minute traces of calcium phosphide which will form hydrogen sulphide and phosphide, respectively, with water. Both of these gases are extremely poisonous, but their percentage in mine air, when derived from acetylene lamps, is so insignificant as to be negligible. While the carbide of magnesium yields about 50% more acetylene than the carbide of calcium, it is too costly for commercial use. Acetylene ignites at 896F. and burns with an extremely white flame to carbon dioxide and vapor of water, the reaction for combustion in oxygen being 2C 2 H 2 + 5O 2 = 4CO 2 + 2H 2 O. When the oxygen content of the air is reduced to 16% the acetylene flame becomes distinctly yellow, and at 12 to 13 % of oxygen it is extinguished. The standard acetylene, or carbide, lamp consists of a small water tank screwed on top of a container which is about half filled with small lumps of calcium carbide. The inflow of water and, consequently, the production of gas, is regulated by a valve operated from the top or the side of the lamp. The lamp is usually provided with a reflector behind the flame, and the burner is similar to that employed in a jet for burning ordinary illuminating gas, no wick being used. While there are many shapes and sizes of acetylene lamps, the common form is about 4 in. high and weighs, when charged, about 6 oz. The average consumption of carbide is about 4 oz. per 8-hr, shift at a cost of 2.5 c. with carbide at 10 c. per Ib. Mr. G. W. Pfeiffer gives the relative cost per man per shift for various types of lamps at a Mexican mine, where the price of materials is greater than in the United States, as: Mixture of coal- and lard- oil, 6 c.; miners' oil, 15 J c.; acetylene, 5 c. The Bureau of Mines states that ordinary carbide lamps when fitted with a reflector and with a flame 1 to 1J in. long give a candlepower head-on of 4.2 to 6.2 and at right angles to the flame of .87 to 1.45. Without a reflector, the head-on candlepower of these lamps averages 1.9 to 2.15 and at right angles 1.9. In comparison, the maximum average candlepower of miners' and drivers' oil-burning lamps is stated to be 1.4 to 1.9. Carbide should be kept in tightly sealed canisters and the contents of the container should not be thrown at random about the mine as there will usually be some unconsumed carbide in it which, in contact with water, may generate sufficient acetylene to start a fire if this gas should be accidentally ignited; special metal tanks should be provided at convenient intervals into which the exhausted carbide may be thrown. EXPLOSIVE CONDITIONS IN MINES In the ventilation of gaseous seams, the air current may be rendered explosive by the sudden occurrence of any one of a number of circum- stances that cannot be anticipated. Among these are the following: (1) Derangement of the ventilating current. (2) Sudden increase of gas due to outbursts, falls of roof, feeders, fall of barometric pressure, etc. (3) Pres- ence of coal dust thrown into suspension in the air, in the ordinary working of the mine, or by the force of blasting at the working f^ce, or by blown-out, or windy shots. (4) Pressure due to a heavy blast, or any concussion of the air caused by closing of doors, etc. (5) Rapid succession of shots in close workings. (6) Accidental discharges of an explosive in a dirty atmosphere. VENTILATION OF MINES 901 Any or all of these causes may precipitate an explosion at any moment. Hence, the condition of the air current should be maintained far within the explosive limit. The explosive conditions vary considerably in different coal seams. The nature of the coal and its enclosing strata, its friability and inflammability, together with the character of its occluded gases, deter- mine, to a large extent, the explosive conditions in the seam. Experience in any particular seam or district must always be the best guide and furnish the best standard for determining the exploding power of any given lamp flame. For example, a 2-in. flame may be comparatively safe in a small mine where the coal is hard and not particularly inflammable, while a IJ-in. flame cap would be considered unsafe in mines where the conditions are more favorable to the^generation of gas and formation of coal dust. The daily output of the mine and the general care that is enforced upon the miners at the working face are factors that should always be considered and taken into serious account in determining explosive conditions. Derangement of Ventilating Current. -The flow of the air current must be uniform and continuous. Doors must be kept closed, since the mere setting open of a door, for a short period of time, may be enough to make an explo- sive condition possible. Any contemplated change in the current, by the erection of brattices, air bridges, stoppings, etc., should be carefully con- sidered before the work is begun, and every precaution adopted to secure the safety of the men. Derangement of the current may occur through a fall of roof upon the main airway, by which the area of the airway is reduced, which results in the ^reduction of the quantity of air traversing the mine. If this fall is not noticed at once, serious results may happen. The utmost vigilance is therefore required on the part of fire bosses and all connected with mine workings. The failure of the ventilating apparatus is another source that gives rise to the derangement of the current. As a rule, furnaces are not now employed for the ventilation of gaseous seams. There are, however, some furnaces in use in such seams, and these require constant attention lest the fire should burn low. Upon any accident occurring to the ventilating machinery, notice should at once be given to the inside foreman, and the men withdrawn as rapidly as possible. A sudden increase of gas may occur at any time in a gaseous seam, owing to an outburst, which suddenly yields a large volume of gas and may render the mine air in that section extremely explosive. The men working on the return of such a current must be hastily withdrawn, and all open lights extinguished. A heavy fall of coal in the mine workings or in the airways, or the tapping of a large gas feeder, produces the same effect in a less degree. The nearer to the face of the workings the fall of roof takes place, the more liable it is to be followed with a large flow of gas, inasmuch as the gas near the face has not had time to drain off, as in the case of old workings. This fact is always true in reference to new workings in a gaseous seam. The gas continues to flow freely for a considerable period, when its flow gradually decreases until it about ceases. When a large feeder has been tapped, it may be plugged for a time, if necessary, but the better practice is to allow it to flow freely and diffuse into the air current, which should be sufficiently increased to dilute the quantity of gas given off and to render it inexplpsive. The men upon the return air should be notified. It is dangerous practice to light these feeders. When there is a large area of abandoned workings in the mine, any con- siderable fall of barometric pressure is usually followed by an outflow of gas from the gobs or waste places of the mine. A fall of 1 in. in 5 hr. represents a very rapid decrease of barometric pressure. At all large collieries there is, or should be, a good standard barometer located upon the surface near the shaft. In many cases, these barometers are self-recording, and are often provided with an automatic alarm that gives warning whenever a fall of barometric pressure occurs. This warning should at once be conveyed to the men in the workings, and every precaution adopted to avoid evil results. The fact is fairly well established that a fall of atmospheric pressure is not followed by an outflow of gas from the mine workings for the space of, say, 3 hr. after such fall occurs. This statement^must be regarded with caution, however, as it largely depends on the condition and extent of the abandoned workings. Where these are full of gas, its expansion affects the condition of the airways much more quickly than in cases where these workings places are partly ventilated. Effect of Coal Dust in Mine Workings. According to the inflammability of the coal the presence of coal dust in a finely divided state becomes a 902 VENTILATION OF MINES dangerous factor. Certain coals are friable and easily reduced to fine dust which in the course of ordinary operations becomes stirred up and is sus- pended in the air. _ For a long time it was a much disputed question whether the presence of this dust was a dangerous factor unless some gas was also present in the atmosphere. Evidence secured in numerous investigations following explosions that have occurred during recent years have established the explosibility of coal dust when acted upon by a flame of sufficient inten- sity, beyond the slightest doubt. The exact action of the flame on such dust is but imperfectly understood, but the action once started is continuous as long as the explosive medium is available. Naturally, quantities of methane will greatly^ increase the violence, but its presence is unnecessary to produce an explosion. Regarding the prevention or the checking of gas and dust explosions the Bureau of Mines in numerous experiments has proved that an explosion cannot originate from thoroughly wet coal dust, but that it is not easy to wet piles of coal dust even with well-humidified air currents. This is an impor- tant feature. When a saturated air current passes through a mine it dampens the roof, floor, and sides, but the coal dust itself when in accumulations appears to repel moisture; even with long exposure dust like that from the Pittsburgh seam takes up only 1 or 2 % of moisture, though the walls and floor may become damp. The surprising result of experiments makes it evident that it is necessary to remove coal-dust accumulations, so that, after a pas- sageway has been well dampened, any particles of dust falling on wet sur- faces will themselves become wet. It has been observed after some dust- explosion disasters that the explosion has traversed entries in which there was standing water along the bottom, but on the other hand examination of the benches and projections along the sides of such entries has disclosed quantities of dry dust. Also it has been observed that timbers frequently carry on their upper surfaces quantities of dust sufficient to propagate an explosion. Consequently, the Bureau emphasizes two precautions, namely, first remove all accumulations of dry dust and then keep the entries wet or use a coating of rock dust. There will then be little danger of explosion. One of the principal mediums for distributing coal dust about the mines is the mine car. It is often loaded so high that the coal strikes the timbers or roof and is so jarred that it falls to the roadway where it is ground to a powder by men and mules. Tight cars should be used wherever possible. Gateless cars are used in Europe except in Wales and Scotland and revolving tipples are employed for dumping them. By proper arrangement the coal is thus discharged with little breakage. In the case of a downcast shaft the shaking screens in the tipple should not be placed immediately adjacent to the shaft and if they are already near it, vacuum dust collectors should be installed 9ver the screens and chutes. Otherwise, a large quantity of duat may be drawn down the shaft. In a certain mine in England in which rock dust was used to counteract the danger of coal dust a thick film of coal dust was observed on top of the rock dust, the deposit extending for a distance of 500 or 600 ft. from the shaft. Had it not been for the light-colored rock dust the deposit could not have been seen. The coal dust had been collecting for only 2 mo. subsequent to the time when the rock dust had last been laid. This mine has since put in vacuum dust collectors over its screens. In many of the recently built European plants it is the practice to place the screening plant 100 to 200 ft. distant from the downcast shaft. The Bureau of Mines in Technical Paper No. 56 has outlined a number of preventive methods to be used in soft-coal mines for fighting the coal-dust danger. Naturally, there is but one way to prevent any coal-dust explo- sions, and that is to wet or wash down all rooms or haulageways where coal dust is likely to accumulate and to keep such places in a moist condition. This is often impossible and impractical, but the following methods suggested by the Bureau of Mines are all highly commendable. Humidifying the Air Current. With the humidifying system the intake air current is so saturated or supersaturated as to carry the moisture into the mine in minute but constant quantities every minute of the day. The amount of water vapor that air will carry or support varies with its tempera- ture. For example, if 3,300 cu. ft. of air will support 1 Ib. of water at freez- ing or 32F. then at 62 it will support 3 Ib. and a current of air of 3,300 cu. ft. per min. entering a mine at 32F. would absorb moisture up to its capacity at 62 or whatever the temperature may be. Thus ordinarily the current of air takes up and carries away 20 Ib. per min. or about 2$ gal. per min., which VENTILATION OF MINES 903 would be over 3,500 gal. per day. This going on for months makes a mine more and more dry. No ordinary sprinkler system will entirely overcome this for the air will only absorb nK>isture. As it becomes heated it expands and dries. On the other hand, moisture in saturated air entering a mine at a higher temperature than that within will condense over the sides and roof of the haulageways and working places, thereby depositing water instead of withdrawing it. This principle seems to be the solution for the coal-dust problem from a humidifying standpoint. In this connection, the Colorado Fuel and Iron Co. installed radiators and steam pipes in the intake of its coal mines in southern Colorado, the radiators to raise the tem- perature of ingoing air, and the steam pipes to inject the necessary moisture in the form of steam. The percentage of saturation obtained will depend upon the volume of air en- tering the mine and its temperature, the heating surface of the radiator and the amount of moisture supplied. That is, the larger the volume and the lower the outside temperature, the greater the heating surface and amount of moisture will have to be to give the same results. Another method of supplying a mine with a preheated and humidified venti- lating air is suggested by the operation and tests of an evaporative condenser installed at the central power plant of a group of mines near Pittsburg, to handle the exhaust steam from turbo gen- erators. This suggestion is made in contradistinction to the steam jet and steam coil heating method. The condenser referred to for the purpose of humidifying air, consists of a nest of 900 vertical, 1^-in. diameter copper tubes, 19_ft. long, fixed top and bottom in suitable headers. The tubes are housed in on two sides, as FIG. 1 ft and, toPullfopor from Condenser i it to Mine for Ventilation Man way Exhaust Haulage Way Exhaust FIG. 2. Arrangement of Entries, Fan Blowing ran to Pull vapor from Condenser thru Mine Man way FIG. 3. Arrangement of Entries, Fan Exhausting shown in Fig. 1, one side being left open for the admission of air, which is drawn in and around the tubes, by a fan placed opposite the open side. The vapor generated by the evaporation of water, with which the tubes are mechanically wetted, is picked up by the air as it passes around the tubes. Where the arrangement of a mine's power equipment will permit,_ it is suggested that the usual mine fan be made to perform the double service of 904 VENTILATION OF MINES drawing the air around condenser tubes, where it takes on heat and moisture in proportion to the work of condensation, as well as through the mine By test performance, the amount of water evaporated per pound of steam, condensed is approximately 1 Ib. Figures 2 and 3 will indicate the arrange- ment of the connections to a condenser, fan, and mine, when blowing or exhausting. Many variations of the condenser as described could be used for the sug- gested purpose, but the evaporative kind seems especially adapted, inasmuch as the air required to maintain its efficiency obtains its heat and humidity in a single operation. It is conceded that cold air must be heated and have a sufficient amount of moisture given to it, to prevent it from absorbing moisture from the mine, as it gradually becomes heated during its passage through the air-courses, thereby increasing its moisture-carrying capacity. The assumption is made that, if the air supplied to a mine be heated to the mine's normal temperature, and that be also given a high relative humidity, it will issue from that mine having practically the same temperature and humidity. It is further as- sumed that, should it be possible to sufficiently heat and humidify the re- quired amount of ventilating air, somewhat in excess of the mine's normal temperature, and give it a proportional burden of humidity, an amount of moisture would be given off by the air, as its temperature is adjusting itself to that of the mine. The basis for the last assumption lies in the nil effect that any quantity of heat given off by the ventilating air, so treated, would have towards raising the normal temperature of a mine. However, any interchange of heat that might take place, from air to the walls of a mine, would tend to diminish the moisture-carrying capacity of the air, and would result in the deposit of a certain amount of moisture. The possibility of conditioning sufficient ventilating air, and the amount of exhaust steam required to perform the work, can be judged from the result of a series of problems, the results of which can be displayed graphically by means of curves. _ By virtue of a suitable condenser, the air used as a vehicle to carry off the vapor, equal to the amount of water placed on the tubes necessary to effect condensation within them, produces in one operation a preheated and humidified atmosphere. It seems possible to adjust the degree of heat and humidity imparted to air passing through such a condenser to such a degree that the comfort of the miner would in no way be affected. By so doing, however, it might be necessary to forego some inches of vacuum which might otherwise be available at the engine in order to maintain the adjustment. Where a sufficient horsepower of exhaust steam is not at hand, the amount of coal required under a boiler, working at 60 % efficiency, to produce low- pressure steam used in coils to heat air, is approximately 6J T. per 24 hr., for a unit of 100,000 cu. ft. of ventilating air per min. In such an arrange- ment, it must be understood that the air is humidified by a second operation and does not come into direct contact with the steam formed in the boiler. From a hygienic standpoint, mine ventilating air treated in the manner described would, to a considerable extent, bring about the same results that are claimed for devices now being used to condition air used to ventilate public buildings, assembly halls, and many up-to-date residences. Considering the many factors entering into the successful operation of such an air-tempering device, when adapted to the general mine proposition, it is quite difficult to draw definite conclusions; however, the foregoing matter possesses sufficient merit to warrant consideration of mine operators. Hygrometers. The use of the hygrometer is in its infancy for observations in coal mines and while the complete rotary sling hygrometer or psychrome- ter is undoubtedly the most accurate for obtaining humidity readings, it is too delicate an instrument to carry around underground. The hygrometer shown in Fig. 4 is inclosed in a carrying case which converts it into a pocket instrument that is not liable to become broken when carried about in the mine. The wet and dry thermometers are inserted in each side of a split cylindrical case which is readily closed or opened by a handle. It is easy to swing but it is not so quick as the sling hygrometer. The thermometers are mounted on springs to lessen the danger of breakage, and this, with the case, makes a handy arrangement for underground observations. Recording hygrometers, giving a single record of the relative humidity have been in use for a long time. Engineers have appreciated the distinct advantage of having a record of both the dry-bulb temperature and the wet-bulb temperature independently but simultaneously on the same chart. VENTILATION OF MINES 905 Such an instrument has the added advantage in the ease with which its accuracy can be checked with a standard thermometer at all times. The importance of proper conditions of temperature and humidity is being more and more appreciated in its effect on coal dust. The recording hygrometer illustrated in Fig. 6 consists of two sensitive bulbs mounted in tandem back of the case, the wet bulb being jacketed and kept moist by maintaining water at a constant level in a trough beneath the bulb. The pen arms are attached directly to shafts concentric with the FIG. 5 helical tube bulbs. The case is mounted on a swivel bracket en- abling the swinging of the instru- ment at right angles to the wall or support, and giving easy ac- cess to the inverted glass bottle serving as a water reservoir. It is made to cover ranges between the freezing and boiling points of water (32 to 212F. or 0-100C.). The principle of the construc- tion of the recording hygrometers is shown in Fig. 5. In the cut A represents the reservoir, the tube B, the dry bulb which records the atmospheric temperature, and C the wet bulb which is covered with a special jacket leading down into trough D, containing water. The bulb C is always cooler than B due to the evap- oration of the water. The evap- oration increases or diminishes FIG. 6. Recording Hygrometer ^ .__ . according to the amount of moisture in the air Tak ing ^difference between the two thermometer readings and consulting the table that is 906 VENTILATION OF MINES explosive condition of the air would necessarily have to be close to the limit, in order for such a slight occurrence to precipitate an explosion. The factor of pressure as increasing the explosiveness of gaseous mixtures should be considered and constantly borne in mind. Rapid Succession of Shots in Close Workings. It constantly happens that two, three, or more shots are fired by means of fuse or touch squibs in a single chamber or heading,, where the circulation of air is not always the best. The practical effect is that a considerable quantity of carbonic-oxide gas, CO, is produced by the firing of the first shot, and this gas does not have time to diffuse or become diluted by the air current before it is fired by the flame of the following shots. An explosion may often be precipitated by such an occurrence, if the workings are at all dusty. Two shots at the most are all that should be fired at one time in a close chamber or heading. Mine explosions are commonly the result of the ignition of firedamp with an open lamp, or coal dust exploding after being set in motion by an explo- sion of gas, blown out shot, fall of roof or a rush of air and an electric arc. Numerous other cases of explosions are recorded but are not in the class commonly referred to as mine explosions. Before the coal-dust theory was advanced and proven, it was believed that wherever the greatest damage was done, was the point where the explosion originated. This is by no means always the case. QUANTITY OF AIR REQUIRED FOR VENTILATION The quantity of air required for the adequate ventilation of a mine cannot be stated as a rule applicable in all cases. Regulations that would supply a proper amount of air for ventilation of a thick seam would be found to cause great inconvenience if applied without modification to the workings in a thin seam. Likewise, the ventilation of an old mine with extended workings, a large area of which has been abandoned, and in many cases not properly sealed off, will require, naturally, a larger quantity of air per capita than a newly opened mine or shaft. The natural conditions existing in rise and dip workings, with respect to the gases that may be liberated or generated in those workings, call for the modification of the quantity of air required in each case. For example, dip workings, where mucn blackdamp is generated, will require a larger quantity of air, or higher velocity at the working face, to carry off such damps; and rise workings, liberating a large amount of marsh gas, will likewise require a higher velocity at the working face. On the other hand, a reversal of these conditions, such as a large quantity of marsh gas being liberated in dip workings, or a similar amount of blackdamp being generated in rise workings, will require a comparatively low velocity of the air at each respective working place. Quantity Required by State Laws. The quantity of air required by the laws of the several states is generally specified as 100 cu. ft. per man per min., and in many cases an additional amount of 500 cu. ft. per animal per min. is stated. This quantity is in no case stated as the actual amount of air required for the use of each man or animal, but is only the result of experi- ence, as showing the quantity of air required for the proper ventilation of the average mine, based on the number of men and animals employed. The number of men employed in a mine is an indication of the extent of the work- ing face, while the number of animals employed is an indication likewise of the extent of the haulage roads, or the development of the mine. These amounts refer particularly to non-gaseous seams. The Bituminous Mine Law of Pennsylvania specifies that there shall be not less than 150 cu. ft. per min. per person in any mine, while 200 cu. ft. are required in a mine where firedamp has been detected. The Anthracite Mine Law of Pennsylvania specifies a minimum quantity of 200 cu. ft. per min. per person. Each of these laws contains modifying clauses, which specify that the amount of air in circulation shall be sufficient to "dilute, render harmless, and sweep away" smoke and noxious or dan- gerous gases. Some mining companies specify the amount of air that must pass the last breakthrough and that the breakthrough shall not be more than a certain distance from the face of room or heading. One such company operating several mines in a region where mine explosions are fairly frequent has never had an explosion. Its rule is to have 12,000 cu. ft. of air per min. passing the last breakthrough which must not be over 100 ft. from the work- ing face. Quantity of Air Required for Dilution of Mine Gases. To determine this requires a knowledge of the quantity of gas generated or liberated in the VENTILATION OF MINES 907 workings. The quantity of air for dilution should be ample, and should be such as not to permit the condition of the current to approach the explosive point. The ventilation should be ample at the face. Quantity of Air Required to Produce the Necessary Velocity of Current at the Face. This consideration modifies considerably the quantity of air required for the ventilation of thick and thin seams. The velocity of the current is dependent not only on the quantity of air in circulation, but on the area of the air passage. This area is quite small in thin seams, and often very large in thick seams. As a result, the velocity is often low at the face of thick seams, and insufficient for the proper ventilation of the face, although the quantity of air passing into such a mine may be very large. A certain velocity of the current is always required in order to sweep away the gases. This velocity depends on the character of the gases and the position of the workings. Heavy damps are hard to move from dip workings where they have accumulated; and, likewise, lighter damps accumulating at the face of steep pitches are hard to brush away, and the velocity of the current in these cases must be equal to the task of driving out these gases. ELEMENTS IN VENTILATION The elements in any circulation of air are (fl) horsepower, or power ap- plied; (b) resistance of the airways, or mine resistar.ee, which gives rise to the total pressure in the airway; (c) velocity generated by the power applied against the mine resistance. Horsepower or Power of the Current. The power applied is often spoken of as the power upon the air. It is the effective power of the ventilating motor, whatever this may be, including all the ventilating agencies, whether natural or otherwise. The power upon the air may be the power exerted by a motive column due to natural causes, or to a furnace, or may be the power of a mechanical motor. The power upon the air is always measured in foot-pounds per minute, which expresses the units of work accomplished in the circulation. Mine Resistance. The resistance offered by a mine to the passage of an air current, or the mine resistance, is due to the friction of the air rubbing along the sides, top, and bottom of the air passages. This friction causes the total ventilating pressure in the airway, and is equal to it. Calling the resistance R, the unit of ventilating pressure (pressure per square foot) p, and the sectional area of the airway a, we have, R = pa; that is to say, the total pressure is equal to the mine resistance. Velocity of the Air Current. Whenever a given power is applied against a given resistance, a certain velocity results. For example, if the power u (foot-pounds per minute) is applied against the resistance pa, a velocity v (feet per minute) is the result; and since the total pressure pa moves at the velocity v, the work performed each minute by the power applied is the product of the total pressure by the space through which it moves per minute, or the velocity. Thus, u = (pa)v. Relation of Power, Pressure, and Velocity. The relation of these ele- ments of ventilation is not a simple relation. For example, a given power applied to move air through an airway establishes a certain resistance and velocity in the airway. The resistance of the airway is not an independent factor; that is to say, it does not exist as a factor of the airway independent of the velocity, but bears a certain relation to the velocity. Power always produces resistance and velocity, and these two factors always sustain a fixed relation. This relation is expressed as follows: The total pressure or resistance varies as the square of the velocity; i.e., if the power is sufficient to double the velocity, the pressure will be increased 4 times; if the power is sufficient to multiply the velocity 3 times, the pressure will be increased 9 times. Thus, we observe that a change of power applied to any airway means both a change of pressure and a change of velocity. Again, since the power is expressed by the equation u = (pa)v, and since pa, or the total pressure, varies as v 2 , the work varies as v 3 . From this it follows that, if the velocity is multiplied by 2, and, consequently, the total pressure by 4, the work performed (pa)v will be multiplied by 2 s = 8. We thus learn that the power applied varies as the cube of the velocity. MEASUREMENT OF VENTILATING CURRENTS The measurement and calculation of any circulat9n in a mine airway includes the measurement of (a) the velocity of the air current, (b) of pres- 908 VENTILATION OF MINES sure, (c) of temperature, (d) calculation of pressure, quantity, and horsepower of the circulation. These measurements should be made at a point in the airway where the airway has a uniform section for some distance, and not far from the foot of the downcast shaft or the fan drift. Measurement of Velocity. For the purpose of mine inspection, the veloc- ity of the air current should be measured at the foot of the downcast, at the mouth of each split of the air current, and at each inside breakthrough, in each split. These measurements are necessary in order to show that all the air designed for each split passes around the face of the workings. The measurement of the velocity of a current is most conveniently made by means of the anemometer. This instrument consists of a vane placed in a circular frame and having its blades so inclined to the direction of its motion that 1 ft. of lineal velocity in the passing air current will produce 1 re volution of the vane. These revolutions are recorded by means of several pointers, each having a separate dial upon the face of the instrument, the motion being communicated by a series of gearwheels arranged decimally to each other. Most anemometers are provided with a large central pointer that makes 1 revolution for each 100 revolutions of the vane. The dial for this pointer is marked by 100 divisions, which record the number of lineal feet of velocity. In very accurate work with the anemometer, certain con- stants are used as suggested by the instrument maker, but these constants are of little value in ordinary practice and are of doubtful value even in more accurate observations. The measurement of the velocity of an air current must necessarily represent only approximately the true velocity in the airway. The air travels with a greater velocity in the center of the airway , and is retarded at the sides, top, and bottom by the friction of these surfaces. Hence, the air to a large extent rolls upon these surfaces, which naturally generates an eddy at the sides of airways. When measuring the air, the anemometer should be held in a position exactly perpendicular to the direction of the current, and moved to occupy different positions in the airway, being held an equal time in each position, or it may be moved continuously around the margin of the airway, and through the central portion. The person taking the observation should observe the caution of not obstructing the area of the airway by his body, as the area is thereby reduced, and the velocity of the current in- creased. The area of the airway is accurately measured at the point where the observations are taken. To obtain the quantity of air passing (cubic feet per minute) , multiply the area of the airway, at the point where the velocity is measured, by the velocity. EXAMPLE. The anemometer gives a reading of 1,320 ft. in 2 min., the height of the airway is 6 ft. 6 in., and its average width 8 ft. 8 in. What volume of air is passing in the airway per minute? 6* X 81 X 37,180 cu. ft. per min. The measurement of the ventilating pressure is made by means of a water column in the form of a water gauge. Water Gauge. The water gauge is simply a glass U-tube open at both ends. Water is placed in the bent portion of the tube, and stands at the same height in both arms of the tube when each end of the tube is subjected to the same pressure. If, however, one end of the tube is subjected to a greater pressure than the other end, the water will be forced down in FIG. 7 that arm of the tube, and will rise a corresponding height in the other arm, the difference of level in the two arms of the tube representing the water column balanced by the excess of pressure to which the water in the first arm is subjected. An adjustable scale grad- uated in inches measures the height of the water column. The zero of the scale is adjusted to the lower water level, and the upper water level will then give the reading of the water gauge. One end of the glass tube is drawn to a narrow opening to exclude dust, while the other end is bent to a right angle, and passing back through the standard to which the tube is attached, is cemented into the brass tube that passes through a hole in the partition or brattice, when the water gauge is in use. The bend of the tube VENTILATION OF MINES 909 is contracted to reduce the tendency to oscillation in the height of water column (see Fig. 7). When in use, the water gauge must be in a perpendicular position. It may be placed upon a brattice occupying a position between two airways, as shown at A, Fig. 8. The brass tube forming one end of the water gange is inserted in a cork, and passes through a hole bored in the brattice. The water gauge must not be subjected to the direct force of the air current, as in this case the true pressure will not be given. Fig. 8 shows the instrument as occupying a position in the breakthrough, between two entries. It will be observed that the water gauge records a difference of pressure, each end of the water gauge being subject to atmospheric pressure, but one end in addition being subject to the ventilat- ing pressure, which is the difference of pressure between the two entries. The water gauge thus enables us to measure the resistance of the mine inbye from its position between two airways. If placed in the first breakthrough, at the foot of the shaft, it measures the entire resistance of the mine, but if placed at the mouth of a split, it measures only the resistance of that split. It never measures the resistance outbye from its position in the mine, but always inbye (see Calculation of Pressure). Calculation of Mine Resistance. The mine resistance is equal to the total pressure pa that it causes. This mine resistance is dependent upon three factors: (a) The resistance k offered by 1 sq. ft. of rubbing surface to a current having a velocity of 1 ft. per min. The coefficient of friction k, or the unit of resistance, is the resist- ance offered by the unit of rubbing sur- face to a current of a unit velocity. This unit resistance has been variously estimated by different authorities (see following table). The value most universally accepted, however, is that known as the Atkinson coefficient (.0000000217). (b) The mine resistance, which varies as the square of the velocity, (c) The rubbing surface. Hence, if we multiply the unit resist- ance by the square of the velocity, and by the rubbing surface, we will obtain the total mine resistance as expressed by the formula pa = ksv 2 . TABLE OF VARIOUS COEFFICIENTS OF FRICTION OF AIR IN MINES. Pressure per Sq. Ft. Decimals of a Pound. J. J. Atkinson's treatise 0000000217 A. Devillez in Ventilation des Mines: Forchies 00000000821 1 Crachet-Picquery 000000008928 Grand Baisson 000000008611 Average of 2, 3, and 4 000000008585 Used in Ventilation des Mines 000000009511 Arched Tunnels 000000002113 Along a working face of coal G. G. Andre, Atmosphere of Coal Mines Peclet, Cheminee (Devillez, p. 112) D. K. Clark According to Goupilliere's Cours d' Exploitation des Mines, FIG. 8 000000014266 .000000022424 .000000003697 . 000000002272 W Fairlev 00000001 T Stanlev TameV " .00000000929 D. Murgue J . ^ iTf ! 1 1-!.! ; ! ! T! 1! ! ; .; 000000008242 It will be observed that J. J. Atkinson's coefficient is greatly in excess of any other, with the exception of Andre's. Fairley's is derived from an 910 VENTILATION OF MINES average taken between Atkinson, Devillez, and Clark, and, undoubtedly, it is an exceedingly simple coefficient to work out calculations with, as it will save a great mass of figures. James, in his work on colliery ventilation, reduces the coefficient still further on the authority of the Belgian Mine Commission, but he gives a most unwieldy figure to use. Atkinson's figure is the one most in use, and if it is too high, it errs on the side of safety, and it is always advisable to have plenty of spare ventilating capacity at a mine. For this reason, and until a regular and thorough inves- tigation, made by a commission of competent men, provides a standard coef- ficient, we prefer to abide by Atkinson's coefficient, and it is used in all our calculations. Calculation of Power, or Units of Work per Minute. If we multiply the total pressure by the velocity (feet per minute) with which it moves, we obtain the units of work per minute, or the power upon the air. Hence, u = pav = ksv 3 , which is the fundamental expression for work per minute, or power. The Equivalent Orifice. This term, often used in regard to ventilation, evaluates the mine resistance, or, as will be seen from the equation given below for its value, expresses the ratio that exists between the quantity of air passing in an airway and the pressure or water gauge that is produced by the circulation. This term was suggested by M. Daniel Murgue, and refers to the flow of a fluid through an orifice in a thin plate, under a given head. The_formula expressing the velocity of flow through such an orifice is v = \/2gh> multiplying both members of this equation by A, and substi- tuting for the first member Av, its value q, we have, after transposing and correcting for vena contracta, A - - t in which .62 is the coefficient .&2VWh for the vena contracta of the flow. Reducing this to cubic feet per minute and inches of water gauge represented by *', we have, finally, the equation A = . 0004 X . By this formula, Murgue has suggested comparing the flow of V i air through a mine to the flow of a fluid through a thin plate; since, in each case, the quantity and the head or pressure vary in the same ratio. Thus, applying this formula to a mine, Murgue multiplies the ratio of the quantity of air passing (cubic feet per minute) and the square root of the water gauge (inches) by .0004, and obtains an area A, which he calls the equivalent orifice of the mine. Potential Factor of a Mine. (Proposed by T. J. Beard.) Equations 8 and 27 pages 370^-371, give, respectively, the pressure and the power that will circulate a given quantity of air per minute in a given airway. These equations may be written as equal ratios, expressed in factors of the current and the airway, respectively: thus, = , and = , which show that q* a 3 t q> c the ratio between the pressure and the square of the quantity it circulates in any given airway is equal to the ratio between the power and the cube of the quantity it circulates. Solving each of these equations with respect to q, we have the following: With respect to pressure, With respect to power, Hence we observe that, in any airway, for a constant pressure, the quan- tity of air in circulation is proportional to the expression a \/ ; and, for a \fes a constant power, the quantity is proportional to the expression $/ , which terms are called the potentials of the mine with respect to pressure and Q Q power, respectively; and their values ~j= and a/- are the potentials of the VP V" VENTILATION OF MINES 911 THE FOLLOWING TABLE OF WATER GAUGES WILL BE FOUND OF ASSISTANCE IN CALCULATING THE AMOUNT OF AIR REQUIRED FOR MINE WORKINGS P. $ o 8 k o a in | a I U,200,> 9 ' 76 ' lb< Water gauge. (In.) 14 <=h 2^5.1^88^ 0* Resistance of an airway. (Total 15 1 f* pa = ksv* u .0000000217 X 36,000 X 500 2 = 195.3 lb. 97,650 pressure, Ib.) pa- v 500 Quantity. (Cu. ft. per rain.) 17 1 ^ q = av u 20 X 500 = 10,000 cu. ft. 97 ' 650 = 10000cu ft q ~P 9.765 1 ' \/^Vfl ~J 9.765X20 q ~ \ks Xa \.0000000217X36.000 A = 10,000 cu. ft. on ^/""va ^/ 97,650 21 q ~ \ks Xa ff = X-^ \.0000000217X 36,000 A = 10,000 cu. ft. 217.16X -^97,650 = 10,000 cu. ft. 22 23 <7 = -^/X p 2 M q = X P Vp -Y/3.20Q2X 97,650 = 10,000 cu. ft. 3,200 X V9.765 = 10,000 cu. ft. Units of work per minute, or power on the air. (Ft.-lb. per min.) 24 25 26 07 u=*avp u = qp u = ksv* ksq<> 20X500X9.765 = 97,650 ft.-lb. 10,000X9.765 = 97,650 ft.-lb. .0000000217 X 36,000 X 500* = 97,650 ft.-lb. .0000000217 X 36,000 X 10,000" a 3 203 = 97,650 ft.-lb. VENTILATION OF MINES 915 To Find: d Formula Specimen Calculation Units of work per minute, or power on the 28 oq =/z33,000 u-- 2.959X33,000=97,650 ft.-lb. 10,0003 air. (Ft.-lb. per min.) ?(-> X U 3 u Q3 217.163 y7 ' 0 Xu = q 10-000 n 171Gun ^ \X97.650 Pressure poten- tial (Units ) JK Xn -a\t~ o V/ 20 36 a Mks Y q \.0000000217X36.000 = 3,200 units. 10,000 VP V9-765 Equivalent ori- 37 A .0004*7 .0004 X 10,000 _o 910 . q ft fice. (Sq. ft.) Vi Vl. 87788 Motive column, 3^ A/ 7)V T ~ l ?0fi 77 V 35 "~ 32 T'O'ift downcast air. (Ft.) ^ X 459+r A/ * 77X 459 + 350 ] 9.765 7# .08098 ~ UO<5 t> Motive column, M DV r ~* 306 77 X 35 ~ 32 1937ft upcast air. (Ft.) X 459 + < If p !06<77X 459 + 32 198 ' 7ft - 9 - 7 65 a10 o 7f . M ~w .04915 ] Variation of the Elements. In the illustration of the foregoing table, we have assumed fixed conditions of motive column, as well as fixed conditions in the mine airways. It is often convenient, however, to know how the different elements, as velocity v, quantity q, pressure p, power u, etc., will vary in different circulations; since we may, by this means, compare the circulations in different airways, or the results obtained by applying different pressures and powers to the same airway. These laws of variation must always be applied with great care. For example, before we can ascertain how the quantity in circulation will vary in different airways, we must know whether the pressure or the power is constant or the same for each airway. The following rules may always be applied: For a constant pressure: v varies as VrS 1 varies as a\ r (relative potential for pressure). 916 VENTILATION OF MINES For a constant power : v varies as -77=; q varies as g (relative potential for power). For a constant velocity : q varies as a; p varies as ; u varies as /o. c For a constant quantity: v varies inversely as a; p varies inversely as X u 3 (potential for power); u varies inversely as X u 3 (potential for power) or directly as p. For the same airway: The following terms vary as each other: v, q, VP- -v^- SIMILAR AIRWAYS r = length of similar side, or similar dimension For a constant pressure : v varies as \ j; q varies as r 2 X \y; r varies as lv 2 , or For a constant power: v varies as -* ; q varies as rX A^'-y; r varies as i , or -\flq 3 , For a constant velocity: q varies as r 2 ; p varies as ; u varies as lr; r ,- I u varies as v q * it or r- P I For a constant quantity: v varies inversely as r 2 ; p and u vary inversely as T ; r vanes as - f or -. FURNACE VENTILATION P (motive column) varies as D; q varies as \^D FAN VENTILATION It has been customary in calculations pertaining to the yield of centrifu- gal ventilators to assume as follows: q varies as n\ p varies as w 2 ; u varies as n 3 . More recent investigation, however, shows that when we double the speed we do not obtain double the quantity of air in circulation; or, in other words, the quantity does not vary exactly as the number of revolutions of the fan. Investigation also points to the fact that the efficiency of centrifugal ventila- tors decreases as the speed increases. To what extent this is the case has not been thoroughly established. The variation between the speed of a fan and the quantity, pressure, power, and efficiency, as calculated from a large number of reliable fan tests, may be stated as follows: For the same fan, discharging against a constant potential: q varies as ". p varies as n 1 -' 4 . Complement of efficiency (1 K) varies as n- 425 . The efficiency here referred to is the mechanical efficiency, or the ratio between the effective work qp and the theoretical work of the fan. Quantity Produced by Two or More Ventilators. In the development of a mine, it often happens that the means used for producing a ventilating current becomes inadequate for the production of the quantity of air required as the extent of the workings increases. To increase the circulation, it is often proposed to duplicate the ventilating apparatus in use by adding another fan or furnace similar to the one already in operation. This means an increase of ventilating power, which, of course, produces an increase in the quantity of air in circulation. Assuming that no change is made in the course of the circulation of the air through the mine, any increase of quantity will require an increase of power in proportion to the cube of the ratio in which the quantity is increased, as is shown by the following com- parison of power and quantity for a given airway: If KI represents the power on the air for a given airway when a quantity Q3 (^) =afll3 O + 323 (S) + etC> r> dividin S both members of the equation by , Q 3 = gi 3 + <72 3 + etc., and, finally, This formula shows the quantity of air produced by the combined action of two or more ventilating motors working on the same mine or airway, and which, when working alone, produce the quantities qi, 32, etc., in the same mine or airway. EXAMPLE. A fan ventilating a certain mine is capable of producing 42,600 cu. ft. of air when operated alone, and another fan ventilating the same mine will produce 57,400 Cu. ft. when working alone; what quantity of air will be produced in this mine when both fans are in operation, assuming that the general conditions in the mine remain the same? SOLUTION. Substituting the given quantities in the formula, and calling the unknown quantity x, the total quantity of air produced by the com- bined action of the two fans x = -y/42,6003 + 57,4003 = 64,300 cu. ft. per min. The installation of two fans side by side at the mouth of the same return is very unusual, but the installation of a second fan called a "booster" at some point in the interior of the workings is a fairly common practice. Boosters unquestionably increase the amount of air in circulation by aiding the main fan to overcome the frictional resistances of exceptionally long air-courses, but their operation is expensive for the reasons explained. They are permissible in ventilating headings that will have but a short life, or even main workings which are shortly to be abandoned, but should not be tolerated as part of the permanent eouipment of a mine. It is frequently the case that a booster is installed when the cleaning up of the return air- courses to their proper normal width would have permitted the main fan to have supplied the necessary quantity of air, and more cheaply. DISTRIBUTION OF AIR IN MINE VENTILATION When a mine is first opened, the air is conducted in a single current around the face of all the headings and workings, and returns again to the upcast shaft, where it is discharged into the atmosphere. As the develop- ment of the mine advances, however, it becomes necessary, to divide the air into two or more splits or currents. This division or splitting of the air- current is usually accomplished at the foot of the downcast, or as soon as possible after the current enters the mine. There are several reasons why 918 VENTILATION OF MINES the air current should be thus divided. The most important reason is that the mine is thereby divided into separate districts, each of which has its own ventilating current, which may be increased or decreased at will. Fresh air is thus obtained at the face of the workings, and the ventilation is under more perfect control. It often happens that certain portions of a mine are more gaseous than others, and it is necessary to increase the volume of air in these portions, which can be readily accomplished when each district has its own separate circulation. Again, the gases and foul air are not conducted from one district to another, but each district is supplied with fresh air direct from the main intake. Should an explosion occur in any part of the mine, it is more apt to be confined to one locality when a mine is thus divided into separate districts. Another consideration is the reduced power necessary to accomplish the same circulation in the mine; or the increased circulation obtained by the use of the same power. Requirements of Law in Regard to Splitting. The Anthracite Mine Law of Pennsylvania specifies that every mine employing more than 75 persons must be divided into two or more ventilating districts, thus limiting the number that are allowed to work on one air current to 75 persons. The Bituminous Mine Law of Pennsylvania limits the number allowed to work upon one current to 65 persons, except in special cases, where this number may be increased to 100 persons at the discretion of the mine inspector. Practical Splitting of the Air Current. When the air current is divided into two or more branches, it is said to be split. The current may be divided one or more times; when split or divided once, the current is said to be traveling in two splits, each branch being termed a split. The number of splits in which a current is made to travel is understood as the number of separate currents in the mine, and not as the number of divisions of the current. Primary Splits. When the main air current is divided into two or more splits, each of these is called a primary split. Secondary Splits. Secondary splits are the divisions of a primary split. Tertiary Splits. Tertiary splits result from the division of a secondary split. Equal Splits of Air. When a mine is spoken of as having two or more equal splits, it is understood to mean that the length and the size of the separate airways forming those splits are equal in each case. It follows, of course, from this that the ventilating current traveling in each split will be the same, inasmuch as they are all subject to the same ventilating pressure. When an equal circulation is obtained in two or more splits by the use of regulators, these splits cannot be spoken of as equal splits. IJnequal Splits of Air. By this is meant that the airways forming the splits are of unequal size or length. Under this head we will consider (a) Natural Division of the Air Current; (b) Proportionate Division of the Air Current. Natural Division of the Air Current. By natural division of air is meant any division of the air that is accomplished without the use of regulators; or, in other words, such division of the air current as results from natural means. If the main air current at any given point in a mine is free to traverse two separate airways in passing to the foot of the upcast shaft, and each 9f these airways is free or an open split, i.e., contains no regulator, the division of the air will be a natural division. In such a case, the larger quantity of air will always traverse the shorter split of airway. In other words, an air cur- rent always seeks the shortest way out of a mine. A comparatively small current, however, will always traverse the long split or airway. Calculation of Natural Splitting. It is always assumed, in the calculation of the splitting of air currents, that the pressure at the mouth of each split, starting from any given point, is the same. Since this is the case, in order to find the quantity of air passing in each of. several splits starting from a common point, the rule given under Potential Factor of a Mine is applied. This rule may be stated as fallows: The ratio between the quantity of air passing in any split and the pressure Potential of that split is the same for all splits starting from a common point. Also, the ratio between the entire quantity of air in circulation in the several splits and the sum of the pressure potentials of those splits is Hie same as the above ratio, and is equal to the square root of the pressure. Expressed as a formula, indicating the sum of the pressure potentials (Xi+X 2 + etc.) by the expression SX P , this rule is ~- = = \/J~. Hence, VENTILATION OF MINES 919 Q 2 Q3 P = (ZX ) 2 a U = (I.X )2 ex P ress the pressure and power, respectively, absorbed by the circulation of the splits. These are the basal formulas for splitting, from which any of the factors may be calculated by transposition They will be found illustrated in the table at the end of this section. We will give here two examples only, showing the calculation of the natural division of an air current between several splits. We have, from the above formulas -5T,- EXAMPLE. In a certain mine, an air current of 60,000 cu. ft. per min. is traveling in two splits as follows: Split A, 6 ft.XS ft., 5,000 ft. lone- split B, 5 ft.XS ft., 10,000 ft. long. It is required to find the natural divi- sion of this air current. Calculating the relative potentials for pressure in each split, we have for split A, Xi = 48\- = 8888 ' for split B, X 2 = 40\ __ _ = .4961 \2(5 + 8) 10,000 and substituting these values, we have, X 60,000 = 38,506 cu. ft. per min.; and 32 = ^1^X60,000 = 21,494 C u. ft. per min. i.oo4y EXAMPLE. In a certain mine, there is an air current of 100,000 cu. ft. per min. traveling in three splits as follows: Split A, 6 ft. X 10 ft., 8,000 ft. long; split B, 6 ft. X 12 ft., 15,000 ft. long; split C, 5 ft. X 10 ft., 6,000 ft. long. Find the natural division of this current of air. Calculating the respective relative potentials with respect to pressure, we have / - - for split A, Xi = 60\ _ _ = .9185; \2(6 + 10) X 8,000 for split B, X 2 = 72\/ _ ^ _ = .8314; \2(6 + 12) X 15.000 for split C, X 3 = 5Q\f. 50 = .8333. . \2(5 + 10) X 6,000 " ils, we have SX P = .9185 + .8314 + jing rule, we have 31 =^g|X 100,000 = 35,556 cu. ft. per min.; CO 1 A 32 = ^^X100,000 = 32,184 cu. ft. per min.; 53 = ^^X100,000 = 32,260 cu. ft. per min. A.dOOZ . , Adding these potentials, we have 2X P = .9185 + . 8314 + . 8333 = 2.5832. Then, applying the foregoing rule, we have Total, 100,000 Proportional Division of the Air Current. It continually happens that different proportions of air are required in the several splits of a mine than would be obtained by the natural division of the air current. It is usually the case that the longer splits employ a larger number of men, and require a larger quantity of air passing through them. They, moreover, liberate a larger quantity of mine gases, for which they require a larger quantity of air than is passing in the smaller splits. The natural division of the air current would give to these longer splits less air, and to the shorter ones a larger amount of air, which is directly the reverse of what is needed. On this account, recourse must be had to some means of dividing this air propor- tionately, as required. This is accomplished by the use of regulators, of which there are two general types, the box regulator and the door regulator. Box Regulator. This is simply an obstruction placed in those airways that would naturally take more air than the amount required. . It consists of a brattice or door placed in the entry, and having a small shutter that can be opened to a greater or less amount. The shutter is so arranged as to allow the passage of more or less air, according to the requirements. The box regulator is, as a rule, placed at the end or near the end of the return air- 920 VENTILATION OF MINES way of a split. It is usually placed at this point as a matter of convenience, because, in this positipn, it obstructs the roads to a less extent, the haulage from the back entry in this split being carried over to the main haulway, through a crosscut, before this point is reached. The difficulty, however, can be avoided, in most cases, by proper consideration in the planning of the mine with respect to haulage and ventilation. The objection to this form of regulator is that, in effect, it lengthens the airway, or increases its resist- ance, making the resistance of all the airways, per foot of area, the same. It is readily observed that, by thus increasing the resistance of the mine, the horsepower of the ventilation is largely increased, for the same circula- tion. This is an important point, as it will be found that the power required for ventilation is thus increased anywhere from 50% to 100% over the power required when the other form of regulator can be adopted. Door Regulator. In this form of regulator, which was first introduced by Beard, the division of the air is made at the mouth of the split. The regu- lator consists of a door hung from a point of the rib between two entries, and swung into the current so as to cut the air like a knife. The door is provided with a set lock, so that it may be secured in any position, to give more or less air to the one or the other of the splits, as required. The posi- tion of this regulator door, as well as the position of the shutter in the box regulator, is always ascertained practically by trial. The door is set so as to divide the area of the airway proportionate to the work absorbed in the respective splits. The pressure in any split is not increased, each split retaining its natural pressure. Calculation of Pressure for Box Regulators. When any required division of the air current is to be obtained by the use of box regulators, these are placed in all the splits, save one. This split is called the open, or free, split, and its pressure is calculated in the usual way by the formula p= a 3 The natural pressure in this open split determines the pressure of the entire mine, since all the splits are subject to the same pressure in this form of splitting. First, determine in which splits regulators will have to be placed, in order to accomplish the required division of the air. Calculate the natural pres- sure, or pressure due to the circulation of the air current, for each split, kso^ when passing its required amount of air, using the formula p = . The split showing the greatest natural pressure is taken as the free split. In each of the other splits, box regulators must be placed, to increase the pressure in those splits; or, in other words, to increase the resistance of those splits per unit of area. EXAMPLE. The ventilation required in a certain mine is: split A, 6 ft. X 9 ft., 8,000 ft. long; 40,000 cu. ft. per min. split B, 5 ft.XS ft., 6,000 ft. long; 40,000 cu. ft. per min. split C, 9 ft.X9 ft., 8,000 ft. long; 10,000 cu. ft. per min. split D, 6 ft.XS ft., 10,000 ft. long; 30,000 cu. ft. per min. In which of these splits should regulators be placed, to accomplish the required division of air, and what will be the mine pressure ? Calculating the pressure due to friction in each split when passing its required amount of air, we find, for split At for split B, ^.0000000217X2(5 + 8)6.000X40.000^^^ for split C, f ..0000000217X2(+Q)8 t OOOX10.000, L176 for split P ^..0000000217X2(6+8)10.000X30.000., 49>45 ^ pef gq ft 48 3 Split B has the greatest pressure, and is theref9re the free split. Box regulators are placed in each of the other splits to increase their respective pressures to the pressure of the free split or the mine pressure. Therefore, the mine pressure in this circulation is 84.63 Ib. per sq. ft. The size of opening in a box regulator is calculated by the formula for determining the flow of air through an orifice in a thin plate under a certain head or pressure. The difference in pressure between the two sides of a box regulator is the pressure establishing the flow through the opening, which VENTILATION OF MINES 921 corresponds to the head h in the formula v<=^/2gh. This regulator is usually placed at the end of a split or airway, and since the regulator in- creases the pressure in the lesser splits so as to make it equal to the pressure in the other split, the pressure due to the regulator will be equal to the ventilating pressure at the mouth of the split, less the natural pressure or the pressure due to friction in this split. Hence, when the position of the regulator is at the end of the split, the pressure due to friction in the split is first calculated by the formula p = -, and this pressure is deducted from the ventilating pressure of the free or open split, which gives the pressure due to the regulator. This is then reduced to inches of water gauge, and substituted for i in the formula A '- - . The value of A thus obtained is y the area (square feet) of the opening in the regulator. EXAMPLE. 750,000 cu. ft. of air is passing per min. in a certain mine, in two equal splits, under a pressure equal to 2 in. of water gauge, and it is required to reduce the quantity of air passing in one of these splits, by a box regulator placed at the end of the split, so as to pass but 15,000 cu. ft. per min. in this split. Find the area of the opening in the regulator, assuming that the ventilating power is decreased to maintain the pressure constant at the mouth of the splits after placing the regulator. The size and length of each split is 6 ft. X 10 ft. and 10,000 ft. long. The natural pressure for the split in which the regulator is placed will be ksq* .0000000217X2(6 + 10)10,000 X 15,0002 f P = --=- (6X10)3 - - 7 ' 233 lb - P er "I- ^ 7 2*^*^ Then, -^ir^ 1 - 4 in> of water gauge (nearly), due to friction of the air " current in this split. And, 2 1.4 = .6 in. water gauge due to regulator. .00040 .0004X15,000 . Finally, A = ~ = - - = 7.746 sq. ft., area of opening. V-6 V.Q Size of Opening for a Door Regulator. The sectional area at the regulator is divided proportionately to the work to be performed in the respective splits according to the proportion A i : A 2 : : u\ : uz. Or since Ai-\-Az = a, we have Ai : a : : u\ : u\-\-ui, and Ai=* - Xa. This furnishes a method of pro- UI+U2 portionate splitting in which each split is ventilated under its own natura 1 pressure. The same result would be obtained by the placing of the box regulator at the intake of any split, thereby regulating the amount of air passing into that split, but the door regulator presents less resistance to the flow of the air current. The practical difference between these two forms of regulators is that in the use of the box regulator each split is ventilated under a pressure equal to the natural pressure of the open or free split, which very largely increases the horsepower required for ventilation of the mine; while in the use of the door regulator each split is ventilated under its own natural pressure, and the proportionate division of the air is accom- plished without any increase of horsepower. This is more clearly ex- plained in the following two paragraphs, and the table showing the com- parative horsepowers of the two methods. Calculation of Horsepower for Box Regulators. By the use of the box regulator, the pressure in all the splits is made equal to the greatest natural pressure in any one. This split is made the open or free split, and its natural pressure becomes the pressure for all the splits, or the mine pressure. This mine pressure, multiplied by the total quantity of air in circulation (the sum of the quantities passing in the several splits), and divided by 33,000, gives the horsepower upon the air, or the horsepower of the circulation. Thus, in the first example given on page 920, in which for split B the pressure = 84.63 lb. per sq. ft. and the total quantity of air passing per minute is 12,000 cu. ft., we have Calculation of Horsepower for Door Regulators. In the use of the door regulator, each split is ventilated under its own natural pressure, and, hence, in the calculation of the horsepower of such a circulation, the power of each split must be calculated separately, and the sum of these several 922 VENTILATION OF MINES powers will be the entire power of the circulation. For the purpose of parison, we tabulate below the results obtained in the application of two methods of dividing the air in the above example com- these Splits Natural Division Required Division Horsepower Door Regulator Box Regulator Split A , 6 ft. X 9 ft., 8,000 ft. long . Split B, 5 ft. X 8 ft., 6,000 ft. long . Split C, 9ft.X9ft., 8,000 ft. long. Split D, 6 ft. X 8 ft., 10,000 ft. long . Totals. . . 28,277 22,360 47,423 21,940 40,000 40,000 10,000 30,000 64 . 145 102.582 .356 44.955 102.582 102 . 582 25.645 76 . 936 120.000 120,000 212.038 307.745 SPLITTING FORMULAS The following table of formulas will serve to illustrate the methods of calculation in splitting. The example assumes the same airway as that given on page 912 and used to illustrate the table of formulas, pages 913, 914 and 915 but the air current is divided, as specified in the table: NATURAL DIVISION Primary Splits. Split (1) =4 ft.XS ft., 800 ft. long. Split (2) =4 ft.XS ft., 1,200 ft. long. To Find: Formula Specimen Calculation Potential for pressure. 35 41 P + etc.). (1) on A/ 20 lOfiO U \.0000000217X 14,400 3>U51 "f}\l 20 ~ \.0000000217X 21,600 ' 5,060 + 4,131=9,191. Natural divi- sion. g== ^XO. (1) (2) |^|~X 10,000 = 5,505 cu. ft. Or the natural division may be calculated from the pressure at the mouth of the several splits by using Formula (23) ; thus, 23 q = X P \/P. (1) 5,060 Vl- 1838 = 5,505 cu. ft. (2) 4.131V1- 1838 = 4,495 cu. ft. See formula (42). t, Q * 10,000* 11S3Slb (2Xp) 2 9.19P - 1 ' 18 ' u Q3 10,0003 (SXp) 2 9.191 2 11>8ti8 units. a 44 Q=2X P VP. 9, 191 Vl-1838 = 10,000 cu. ft. 45 Q--<^(2X,)*u. -Y/9,191 2 X 11,838 = 10, 000 cu. ft. Increase of quantity due n 2Xp v Q 1 Q1 V 1O 000 S 7 cu ft to splitting. (Pressure con- stant.) 4b C?= v -Xg<>. Xp-O cJ.zUU Increase in quantity due to splitting. (Power con- stant.) 47 -'X(GF? \,Ap_o/ 10,000 ^/(|^) 2 - 20,205 cu. ft. s VENTILATION OF MINES 923 sS ^ 2 i^i >' oo -?- -^ o ra l-i 924 VENTILATION OF MINES Secondary Splits. (1) 4 ft.X5 ft., 800 ft. long. (2) 4 ft.X5 ft., 500 ft. long. (3) 4 ft. X 5 ft., 400 ft. long. (4) 4 ft. X 5 ft., 300 ft. long. The calculation is often shortened, when many splits are concerned, by using the relative potential, omitting the factor k; but the final result must then be multiplied by k to obtain the pressure or power; or, these factors must be divided by k, when finding the quantity, as m formulas (49) to (51). PROPORTIONATE DIVISION Primary Splits (only). (1) 4 ft.XS ft., 800 ft. long = 3, 500 cu. ft. (2) 4 ft. X 5 ft., 1,200 ft. long = 6,500 cu. ft. To Find: o fc Formula Specimen Calculation Pressure due to friction. 13 '- (1) (2) 3 ' 5 2 17315 Ib 5,0602 ' 7 ' 6 ' 5 2 17571b 4.13P ' lb> To accomplish this division of air, the pressure in split (1) must be in- creased by means of a regulator to make it equal to the pressure in the free or open split (2), and, hence, the pressure due to the regulator is equal to the difference between the natural pressures in these splits. Pressure due to the regulator in split (1). 53 ,*-. 2.4757 - .47845 = 1 .99725 Ib. Area of the opening in regulator. 37 00040 .0004 X 3,500 _ 22505q ft 3 vr' A /1 .99725 \ 5.2 Secondary Splits. (1) 4 ft. X 5 ft., 800 ft. - 3,500 cu. ft. (2) 4 ft. X 5 ft. , 500 ft. - 6,500 cu. ft. (3) 4 ft. X 5 ft., 400 ft. -4,000 cu. ft. (4) 4ft.X5ft., 300 ft. - 2,500 cu. ft. NOTE. When using the relative potential, multiply the result by k, to obtain the pressure, or the power. Pressure due to friction. Free split second- pressure. 13 ^ ("H 0000000217^-- ^ 47S4R 1h (-) .0000000-17^ 942g j => 1.0314 Ib. / 4,000 \ 2 \1.0541/ ( \) OOOOOOO17^ ^bvv \ OQ1 ^fi 1K Since the natural pressure in (3) is greater than that in (4), (3) is the free split, and its natural pressure is the pressure for the secondary splits. The pressure for the primary splits is then found by first adding the pressures in (2) and (3), and if their sum is greater than the natural pressure for (1), it becomes the pressure for the primary splits, or the mine pressure. If the natural pressure for (1) is the greater, this is made the free split, and its natural pressure becomes the primary or mine pressure. In this case, the secondary pressure must be increased by placing a regulator in split (3). Prim a r y o r mine pressure. pi + ps 1.0314 + .31248 = 1.34388. Pressure due to the regulators. 0/+V/-,, (4) (1) .31248 - .091546 = .220934 Ib. (1.0314 + .31248) -.47848 = .86540 Ib. Areas of open- ings in the regulators. 37 (4) (1) .0004X2,500 10511 ._ ft -4/.220934 \ 5.2 .0004 X 3,500 ^34300.., ft ^^8654 VENTILATION OF MINES 925 METHODS AND APPLIANCES IN THE VENTILATION OF MINES Ascensional Ventilation. Every mine, as far as practicable, should be ventilated upon the plan known as ascensional ventilation. This term refers particularly to the ventilation of inclined, seams. The air should enter the mine at its lowest point, as nearly as possible, and from thence be conducted through the mine to the higher points, and there escape by a separate shaft, if such an arrangement is practicable. Where the seam is dipping considerably and is mined through a vertical shaft, the upcast shaft should be located as far to the rise of the downcast shaft as possible. The intake air is then first conducted to the lowest point of the dip workings, which it traverses upon its way to the higher workings. In the case of aslope working where a pair of entries is driven to the dip, one being used as the intake and the other the return, there being cross-entries or levels driven at regular intervals along the slope, the air should be conducted'at once to the inside workings, from which point it returns, ventilating each pair of cross- entries from the inside, outwards. Where the development of the cross- entries or levels is considerable, their circulation is considered separately, and a fresh air split is made in the intake at each pair of levels. In all ventilation, the main point to be observed is to conduct the air current first to the inside workings, from whence it is distributed along the working face as it returns toward the upcast. General Arrangement of Mine Plan. Every mine should be planned with respect to three main requirements, viz.: (a) haulage; (b) drainage; (c) ventilation. These requirements are so closely connected with one another that the consideration of one of them necessitates a reference to all. The mine should be planned so that the coal and the water will gravitate towards the opening, as far as possible. There are many reasons, in the consideration of non-gaseous mines, why the haulage should be effected upon the return airways. The haulage road is always a dusty road, caused by the traveling of men and mules, as well as by the loss of coal in transit, which becomes reduced to fine slack and powder. If the haulage is accomplished upon the intake entry or air-course, this dust is carried continually into the mine and working places, which should be avoided whenever possible. When the loaded cars move in the same direction as the return air, the ventilation of the mine is not as seriously impeded. It is often the case that fewer doors are required upon the return airway than upon the intake, which is a feature favorable to haulage roads. Again, in this arrangement, the hoisting shaft is made the upcast shaft, which prevents the formation of ice, and conse- quent delay in hoisting in the winter season. The arrangement, however, presupposes the use of the force fan or blower, since if a furnace or exhaust fan is employed, a door, or probably double doors, would have to be placed upon the main haulage road at the shaft bottom, which would be a great hindrance. In the ventilation of gaseous mines, however, other and more important considerations demand attention. The gaseous character of the return current prevents making the return airway a haulageway. In such mines, the haulage should always be accomplished upon the intake air, as any other system would often result in serious consequences. In such gaseous mines, men and animals must be kept off the return airways as far as this is possible. As far as practicable, ventilation should be accomplished in sections or districts, each district having its own split of air from the main intake, and its own return connecting with the main return of the mine. Reference has been made to this under Distribution of the Air in Mine Ventilation. This splitting of the air current is accomplished preferably by means of an air bridge, either an under crossing or an over crossing. There are, in general, three systems of ventilation, with respect to the ventilating motor employed: (a) natural ventilation: (b) furnace ventilation; (c) mechanical ventilation. Natural ventilation means such ventilation as is secured by natural means, or without the intervention of artificial appliances, such as the furnace, or any mechanical appliances by which the circulation of air is maintained. In natural ventilation, the ventilating motor or air motor is an air column that exists in the downcast shaft by virtue of the greater weight of the downcast air. This air column acts to force the air through the airways 926 VENTILATION OF MINES of the mine. An air column always exists where the intake and return currents of air pass through a certain vertical height, and have different temperatures. This is the case whether the opening is a shaft or a slope; since, in either case, there is a vertical height, which in part determines the height of air column. The other factor determining the height of air column is the difference of temperature between the intake and return. The calculation of the ventilating pressure in natural ventilation is identical with that of furnace ventilation, which is described later. Ventilation of Rise and Dip Workings. We have referred to the air column existing either in vertical shafts or slopes as the motive column or venti- lating motor. Such an air column will be readily seen to exist in any rise or dip workings within the mine, and may assist or retard the circulation of the air current through the mine. It is this air column that renders the ventilation of dip workings easy, and that of rise workings correspondingly difficult, depending, however, on the relative temperature of the intake and return currents; the latter usually is the warmer of the two, which gives rise to the air column. The influence of such air columns must always be taken into account in the calculation of any ventilation. This is often neglected. The influence of air columns in rise or dip workings, within the mine, becomes very manifest where, from any reason, the main intake current is increased or decreased. For example, a mine is ventilated in two splits, a rise and a dip split; a current of 50,000 cu. ft. of air is passing in the main airway, 30,000 cu. ft. passing into the dip workings, and 20,000 into the rise workings. A fall of roof in the main intake airway, or other cause, reduces the main current from 50,000 to 35,000 cu. ft. _ Instead, now, of 21,000 cu. ft. going to the dip workings and 14,000 to the rise workings, we find that this proportion no longer exists, but that the dip workings are taking more than their proportion of air, and the rise workings less. Thus, the circulation being decreased to 35,000 cu. ft., the dip workings will probably take 25,000 cu. ft., and the rise workings 1 10,000 cu. ft. On the other hand, had the intake current been increased instead of decreased, the rise workings would then take more than their proportion, while the dip workings would take less. The reason for this distribution is evident; suppose, for example, the intake or mine pressure is 3 in. of water gauge, and in the dip workings there is in. of water gauge acting to assist ventilation, while a like water gauge of | in. in the rise workings acts to retard ventilation. The effective water gauge in the dip workings is therefore 3J in., while the effective water gauge in the rise workings is 2J in., or they are to each other as 7 : 5. If, now, the mine pressure is decreased to, say, 2 in., the effective rise and dip pressure will be, respectively, 2$ in. and l in., or as 5 : 3. _ We observe, before the decrease, the dip pressure was J, or 1.4, times the rise- pressure, while after the decrease took place in the mine pressure, the dip pressure became , or 1.66, times the rise pressure. The relative quantities passing in the dip split before and after the decrease took place, as compared with the quantities passing in the rise split, will be as the \/l-4 : \/1.66, showing an increase of proportion. Now, instead of a decrease taking place in the mine pressure, let us suppose it is increased, say, from 3 in. to 4 in. The effective pressures in the dip and rise workings will then be, respectively, 4 in. and 3 1 in., or they will be to each other as 9 : 7, instead of 7 : 5. Here we observe that the dip pressure is If, or 1.15, times the rise pressure, instead of 1.4. The relative quantities, therefore, passing in the dip split, before and after the increase of the mine pressure, as compared with the quantities passing in the rise split, will be in the ratio of -\/\A : \/i.l5 f showing a decrease of proportion. We observe that any alteration of the mine pres- sure by which it is increased or decreased does not affect the inside dip or rise columns, and hence the disproportion obtains. In case of a decrease of the mine pressure, the dip workings receive more than their proportion of air, and in case of an increase of the mine pressure, they receive less than their proportion of air. Influence of Seasons. In any ventilation, air columns are always estab- lished in slopes and shafts, owing to the relative temperatures of the outside and inside air. The temperature of the upcast, or return column, may always be assumed to be the same as that of the inside air. The temperature of the downcast, or intake column, generally approximates the temperature of the outside air, although, in deep shafts or long slopes, this temperature may be changed considerably before the bottom of the shaft or slope is reached, and VENTILATION OF MINES 927 C9nsequently the average temperature of the downcast, or intake, is often different from that of the outside air. The difference of temperatures will also vary with the seasons of the year. In winter the outside temperature is below that of the mine, and the circulation in shafts and slopes is assisted since the return columns are warmer and lighter than the intake columns for the same circulation. In the summer season, however, the reverse of this is the case. The course of the air current will thus often be changed When the outside temperature approaches the average temperature of the mine, there will be no ventilation at all in such mines, except such as is caused by accidental wind pressure. In furnace ventilation the temperature of the upcast column is increased above that of the downcast column by means of a furnace. The chief points to be considered in furnace ventilation are in regard to the arrange- ment and size of the furnace. Furnace ventilation should not be applied to gaseous seams, and in some cases is prohibited by law. It is, however, in use in may mines liberating gas. In su9h cases the furnace fire is fed by a current of air taken directly from the air-course, sufficient to maintain the fire, and the return current from the mine is conducted by means of a dumb drift, or an inclined passageway, into the shaft, at a point from 50 to 100 ft. above the seam. At this point, the heat of the furnace gases is not sufficient for the ignition of the mine gases. The presence of carbonic-acid gas in the furnace gases also renders the mine gases inexplosive. In other cases where the dumb drift is not used, a sufficient amount of fresh air is allowed to pass into the return current to insure its dilution below the explosive point before it reaches the furnace. Construction of a Mine Furnace. In the construction of a mine furnace, a sufficient area of passage must be maintained over the fire and around the furnace to allow the passage of the air current circulating in the mine. The velocity of the current at _ the furnace should be estimated not to exceed 20 ft. per sec. and the entire area of passage calculated from this velocity. Thus, for a current of 50,000 cu. ft. of air per min., the area of passage through and around the furnace should be not less than This is a safe method of calculation, notwithstanding the fact that the velocity of the air is often much more than 20 ft. per sec., yet the volume of the air is largely increased owing to the increase of temperature. The length of the furnace bars is limited to the distance in which good firing can be accomplished, and should not exceed 5 ft. The width of the grate will therefore determine the grate area. The grate area must, in every case, be sufficient for the heating of the air of the current to a temperature such as to maintain the average temperature of the furnace shaft high enough to produce the required air column, or ventilating pressure, in the mine. The area A of the grate of the furnace is best determined by the formula A = XH. P., in which A = grate area in square feet; H. P. = horse- power of the circulation; and D = depth of shaft in feet. The horsepower for any proposed circulation may always be determined by dividing the quantity 9f air (cubic feet per minute) by the mine x *potential X v , and cubing and dividing the result by 33,000; thus The furnace should have proper cooling spaces above and at each side; upon one side, at least, should be a passageway or manway. The furnace should be located at a point from 10 to 15 yd. back from the foot of the shaft, at a place in the airway where the roof is strong. This is well secured by railroad iron immediately over the furnace. A good foundation is obtained in the floor, and the walls of the furnace carried up above the level of _the grate bars, when the furnace arch is sprung. If possible, a full semicircle should be used in preference to a flat arch. The sides and arch of the furnace should be carried backwards to the shaft; this is neces- sary in order to prevent ignition of the coal. The walls and arch are con- structed of firebrick a sufficient distance from the furnace, and afterwards of a good quality of hard brick; the shaft is also lined with brick or protected by sheet iron a sufficient height to prevent the ignition of the curbing. Air Columns in Furnace Ventilation. As previously stated, natural ven- tilation and furnace ventilation are identical, in so far as in each the venti- 928 VENTILATION OF MINES lating motor is an air column. This air column is an imaginary column of air whose weight is equal to the difference between the weights of the upcast and downcast columns. The upcast and downcast columns in furnace ventilation are sometimes referred to as the primary and secondary columns, respectively. The primary or furnace column is, in nearly every case, a vertical column, and consists of a single air column whose average tempera- ture is easily approximated. According to the manner of opening the mine, whether by shaft, slope, or drift, the secondary column may be a vertical column in the shaft, an inclined column in the slope, or an outside air column in case of a drift opening. Again, it is to be observed that in case of a slope opening where the top of the furnace shaft is much higher than the mouth of the slope, and the dip of the slope is considerable, the secondary column consists of two columns of different temperatures, an outside air column and the slope column. These two parts of the secondary column must be calculated separately, and their sum taken for the weight of the secondary column. The level of the top of the furnace shaft determines the top of both the primary and secondary columns, whether these columns are in the outer air or in the mine. The weight of the upcast or primary column is largely affected by its gaseous condition. For example, if the return current from the mine is laden with blackdamp COz, its weight will be much increased, since this gas is practically 1$ times as heavy as air, while, if laden with marsh gas, or firedamp mixture, its weight will be con- siderably reduced. These causes decrease and increase, respectively, the ventilating pressure in the mine. Inclined Air Columns. In a slope opening, the air column is inclined; it is none the less, however, an air column, and must be calculated in the same manner as a vertical column whose vertical height corresponds to the amount of dip of the slope. Fig. 9 shows a vertical shaft and a slope, the air column in each of these being the same for the same temperature. The air column in all dips and rises must be estimated im like manner, by ascertaining the vertical height of the dip. Calculation of Ventilating Pressure in Furnace Ventilation. The ventilating pressure in the mine FIG. 9 airways, in natural or in furnace ventilation, is caused by the difference of the weights of the primary and secondary columns. Air always moves from a point of higher pressure towards a point of lower pressure, and this movement of the air is caused by the difference between these two pressures. In this calculation each column is supposed to have an area of base of 1 sq. ft. Hence, if we multiply the weight of 1 cu. ft. of air at a given barometric pressure, and having a temperature equal to the average temperature of the column, by the vertical height D of the column, we obtain not only the weight of the column but the pressure at its base due to its weight. Now, since the venti- lating pressure per square foot in the airway is equal to the difference of the weights of the primary and secondary columns, we write /1.3253XB 459+? 459 + r EXAMPLE. Find the ventilating pressure in a mine ventilated by a furnace, the temperatures of the upcast and downcast columns being, respectively, 350F. and 40F., the depth of the upcast and downcast shafts being each 600 ft., and the barometer 30 in. Substituting the given values in the above equation, we have - 1.3253X30X600( ig Jp 55 - ^350) - 18- 32 Ib. per sq. ft. Calculation of Motive Column or Air Column. It is often convenient to express the ventilating pressure P (pounds per square foot) in terms of air column or motive column M, in feet. The height of the air column M is equal to the pressure p divided by the weight to of 1 cu. ft. of air, or M The expression for motive column may be written either in terms of the upcast air or of the downcast air, the former giving a higher motive column than the latter for the same pressure, since the upcast air is lighter than that of the downcast. As the surplus weight of the downcast column of air produces the ventilating pressure, it is preferable to write the air column in terms of the d9wncast air, or, in other words, to consider the air column as being located in the downcast shaft, and pressing the air downwards and VENTILATION OF MINES 929 through the airways of the mine. If we divide the expression previously given for the ventilating pressure by the weight of 1 cu. ft. of downcast air ( 459-Uj )' we obtain for the motive column, after simplifying, M = \459 + TV * ^' which is the ex P ress ' on for motive column in terms of the downcast air. If, on the other hand, we divide the expression for the ventilating pressure by the weight of 1 cu. ft. of upcast air ' 3 > we obtain M = (459+l) * Dt whic ^ is the ex P ression for motive column in terms of the upcast air. Influence of Furnace Stack. To increase the height of the primary or furnace column, a stack is often erected over the mouth of the furnace shaft. The effect of this is to increase the ventilating pressure in the mine in pro- portion to the increased height of the primary column, and to increase the quantity of air passing in the mine in proportion to the square root of this height. Thus, the square root of the ratio of the heights of the primary column, before and after the stack is erected, is equal to the ratio of the quantities of air passing before and after the erection of the stack. Or, calling these quantities gi and 52, and the height of stack d, we have \l D + d =, ^ or = \l D + d MECHANICAL VENTILATORS A large number of mechanical ventilators have been invented and applied, with more or less success, to the ventilation of mines. The earliest type of ventilator was the wind cowl, by which the pressure of the wind at the sur- face was brought to bear effectively upon the mine airways by the action of a cowl whose mouth could be turned toward the wind; this was naturally very unreliable. The waterfall was also extensively applied at one time, but its application could only be made where there was \a reliable source of water supply, and where the drainage of the mine could be effected through a tunnel, or where' the mine opening could be placed in connection with such a waterfall outside of the mine. Where these conditions are obtained, as is the case in some mountainous districts, the waterfall is still in use, as it is an effective means of ventilation, and is economical. Its application, however, must be limited to the ventilation of small mines. The steam jet is another mechanical device for producing an air current in the mine. The steam is allowed to issue from a jet at the bottom of an upcast shaft, and, by the force of its discharge, causes an upward current in the shaft. Its use, however, is very limited, and is practically restricted to the ventilation of shafts while sinking. In this connection it may be mentioned, however, that the discharged steam from the mine pumps, where practicable, may be conducted into the upcast shaft; or the discharge pipe from the pumps may be carried up the upcast shaft, its heat increasing the temperature of the shaft, and thereby increasing the motive column and the ventilation. Fan Ventilation. Mechanical motors of this type present two distinct modes of action in producing an air current: (a) by propulsion of the air; and (6) by establishing a pressure due to the centrifugal force incident to the revolution of the fan. Fans have been constructed to act wholly on one or the other of these principles, while others have been constructed to act on both of these principles combined. Disk Fans. The action of this type of fan resembles that of a windmill, except that in the latter the wind drives the mill, while in the former the fan propels the air or produces the wind. This type of fan consists of a number of vanes radiating from a central shaft, and inclined to the plane of revolution. The fan is set up in the passageway between the outer air and the mine airways. Power being applied to the shaft, the revolution of the vanes propels the air, and produces a current in the airways. The fan may force the air through, or exhaust the air from, the airways, according to the direction of its revolution. This type of fan is most efficient under light pressures. It has found an extensive application in mining practice, and has a large number of devotees, but has been replaced to a large degree in the ventilation of extensive mines. This type of fan acts wholly by propulsion. 930 VENTILATION OF MINES Centrifugal fans include all fans that act solely on the centrifugal principle, and those that combine the centrifugal and propulsion principles. The action of the fan, whether by centrifugal force alone, or combined with propulsion, depends on the form of the fan blades. In this type of fan, the blades are all set at right angles to the plane of revolution, and not inclined, as in the disk fan just described. The blades may, however, be either radial blades, sometimes spoken of as paddle blades, or they may be inclined to the radius either forward in the direction of revolution, or backward. When the blades are radial, the action of the fan is centrifugal only. The inclina- tion of the blades backward from the direction of motion gives rise to an action of propulsion, in addition to the centrifugal action of the fan. The blades in this position may be either straight blades in an inclined position, as in the original Guibal fan, or they may be curved backward in the form of a spiral, as in the Schiele and Waddle fans. Centrifugal fans may be (a) exhaust fans or (b) force fans or blowers. In each, the action of the fan is essentially the same; i.e., to create a difference of pressure between its intake or central opening, and its discharge at the circumference. The centrifugal force developed by the revolution of the air between the blades of the fan causes the air within the fan to crowd towards the circumference; as a result, a rarification is caused at the center and a compression at the circumference, giving rise to a difference of pressure between the intake and the discharge of the fan. Exhaust Fans. If the intake opening of the fan be placed in connection with the mine airways, and the discharge be open to the atmosphere, the fan will act to create rarefaction in the fan drift leading to the mine, which will cause a flow of air through the mine airways and into and through the fan. In this case, the fan^is exhausting, its position being ahead of the current that it produces in the airway. The atmospheric pressure at the intake of the mine forces the air or propels the current toward the depression in pressure existing in the fan drift caused by the fan's action. Force Fans and Blowers. If the discharge opening of the fan be placed in connection with the mine airways, a compression will result in the fan drift owing to the fan's action, and the air will flow from this point of compression through the airways of the mine, and be discharged into the upcast, and thence into the atmosphere. The ventilating pressure in the case of either the exhaust fan or the force fan is equal to the difference of pressure created by the fan's action. In the former case, when the fan is exhausting, the absolute pressure in the fan drift is equal to the atmospheric pressure less the ventilating pressure, while in the latter case, when a fan is forcing, the absolute pressure in the fan drift is equal to the atmospheric pressure in- creased by the ventilating pressure. This gives rise to two distinct systems of ventilation, known as (a) vacuum system and (b) plenum system. Vacuum System of Ventilation. In this system, the ventilation of the mine is accomplished by creating a decrease of pressure in the return airway of the mine. This decrease may be created by the action of an exhaust fan, as just described, or by the action of a furnace. In either case, the absolute pressure in the mine is below that of the atmosphere, or, we may say, the mine is ventilated under a pressure below the atmospheric pressure. This system has many points of advantage over the plenum system, and for years was considered by many the only practicable system of ventilation. Its application, however, is controlled by conditions in the mine with respect to the gases liberated, the arrangement cf the haulage system, etc. Plenum System of Ventilation. In this sytem, the air current is propelled through the mine airways by means of the compression or ventilating pressure created at the intake opening of the mine. This ventilating pres- sure may be established by a fan, waterfall, wind cowl, or any other me- chanical means at hand. In this system, the absolute pressure in the mine is above that of the atmosphere; or, as we say, the mine is ventilated under a pressure above the atmospheric pressure. Comparison of Vacuum and Plenum Systems. No hard-and-fast rule can be made to apply in every case, as each system has its particular advantages. In case of a sudden stoppage of the ventilating motor at a mine, there is, in the vacuum system, a rise of mine pressure, instead of a fall, and the gases are driven back into the workings for a while, while, in the plenum system, any stoppage of the ventilating motor is followed at once by a fall of pressure in the mine, and mine gases expand more freely into the passage- ways at the very moment when their presence is most dangerous. This point must be carefully considered in the ventilation of deep workings. In VENTILATION OF MINES 931 shallow workings, the plenum system is often advantageous, especially if there is a large area of abandoned workings that have a vent or opening to the atmosphere, either through an old shaft or through crevices extending to the surface. Every crevice or other vent becomes a discharge opening by which the mine gases find their way to the surface, and the gases accumu- lating in the old workings are driven back into the workings, and find their way to the surface instead of being drawn into the mine airways, as would be the case in an exhaust system. Any given fall of the barometer affects the expansion of mine gases to a less extent in the plenum system than in the vacuum system, but this small advantage would not give it considera- tion in determining between the adoption of the one or the other of these two systems; regard must be had, however, to other conditions more vital than this. In the ventilation of gaseous seams, owing to the necessity of making the intake airway the haulage road, the exhaust system has usually been adopted, as the main road is thereby left unobstructed by doors. TYPES OF CENTRIFUGAL FANS We shall only mention the more prominent types of fans that have been or are still in use, giving the characteristic features, as nearly as possible, of each fan. Many fans have been built, however, combining many of the features that originally characterized a single type of fan. FIG. 10 FIG. 11 Nasmyth Fan. Fig. 10 is the original type of fan representing straight paddle blades radiating from the center, which is its characteristic feature. This was probably the earliest attempt to apply the centrifugal principle to a mine ventilator, and although not recognized at the time, the fan embodied some of the most essential principles in centrifugal ventilation. It possessed certain disadvantages, however, chief of which was a contracted central or intake opening. The blades, also, were straight throughout their entire length, being normal both to the inner and outer circles of the fan, and thus did not pro- vide for receiving the air without shock at the throat of the fan. The depth of Nasmyth's blades equaled one-half the radius of the fan, which was, under ordinary conditions of mine practice, far too great, and gave the fan a low efficiency. B i r a m ' s Ventilator. About 1850, Biram at- tempted to improve upon the Nasmyth ventilator by re- ducing the depth of blade so p 12 that it was but one-tenth of Wmmma the radius. The blades were straight, as in Nasmyth's ventilator, but inclined backwards from the direc- tion of motion at a considerable angle. A large number of these blades were employed. This fan was run at a considerable speed, but proved very in- efficient. It depended more on the effort of propulsion given to the air than on the centrifugal principle, as the depth of the blade was as much too small 932^ VENTILATION OF MINES as that of Nasmyth's was too great. The intake or central opening in this fan was as contracted as in the former type. See Pig. 11. Waddle Ventilator. In this fan, Fig. 12, the inventor attempted to reen- force the discharge pressure at the circumference against the pressure of the atmosphere. The discharge took place all around the entire circumference of the fan, which was entirely opened to the atmosphere. The blades were curved backward from the direction of motion in spiral form. The width of the blade decreased from the throat toward the circumference, so as to present an inverse ratio to the length of radius. Thus, the area of passage between the fan blades was maintained constant from the throat to the cir- cumference of the fan. The purpose of this was to maintain the velocity of the air through the fan constant, and to fortify the pressure due to the fan against the atmospheric pressure at the point of discharge. The essential features of the Waddle ventilator were, therefore, curved blades tapered towards the circumference, and a free discharge into the atmosphere all around the circumference. This, type is the best type of the open-running fans having no peripheral casing, and discharging air into the atmosphere all around the circumference. Schiele Ventilator. This ventilator, Fig. 13, was constructed on the same principles as the Waddle ventilator just described, but differed from the latter, as the discharge was made into a spiral chamber surrounding the fan and leading to an expanding or eVase 1 chimney. There was some advan- tage in this feature, as it protected the fan against the direct influence ofthe atmosphere, and reduced the velocity of discharge; but, in each of these fans, the intake opening was contracted, and the depth of blade was very great, yielding a comparatively low efficiency. FIG. 13 FIG. 14 Guibal Ventilator. The next important step in the improvement of cen- trifugal ventilators was introduced by M. Guibal, who constructed a fan, Fig. 14, embodying the features of the Nasmyth ventilator, with the addition of a casing built over the fan to protect its circumference. This casing was, however, a tight-fitting casing, and as such, differed very materially from the Schiele casing. In the Guibal fan the blades were arranged upon a series of parallel bars passing upon each side of the center and at some distance from it. By this construction, the blades were not radial at their inner edge or the throat of the fan. They were curved, however, as they approached the circumference of the fan, sd as to be normal or radial at the circumference. The advantage of this construction was to give a strong skeleton or frame- work to the revolving parts, and, further, each blade was inclined to the radius at its inner extremity, the effect of which was to receive the air upon the blade with less shock than was the case in the Nasmyth ventilator. The intake or central opening, however, was very contracted, and the tight-fitting casing about the circumference prevented the effective action of the fan during a considerable portion of its revolution. The fan was supplied with an 6vas6 chimney, which was a feature of the Schiele fan, but vibra- tion was so strong that a shutter was required at the cutoff below the chim- ney, to prevent it. This shutter was made adjustable, and is known as the Walker shutter, having been applied to the fan later. The Guibal ventilator presents some important and valuable features in the protecting cover, and in the blades meeting the outer circumference radially, and in the air being received with less shock than before. On the VENTILATION OF MINES 933 whole, it has proved a very efficient ventilator, although much work is lost by reason of its contracted central orifice and tight casing, where the same is used. Murphy Ventilator. Fig. 15 consists of twin fans supported on the same shaft and set a few feet apart. Each fan receives its air on one side only, the openings being turned towards each other. This ventilator is built with a small diameter, and is run at a high speed. The blades are curved back- wards from the direction of motion. The intake opening is considerably enlarged; a spiral casing generally surrounds the fan, and in every respect this fan makes an efficient high-speed ventilator. It has re- ceived considerable favor in the United States, where it has been introduced into a large number of mines. Capell Ventilator. Perhaps none of the centrifugal venti- lators have been as little understood in regard to their princi- FlG. 15 pie of action as the Capell fan. The fan is constructed along the lines of the Schiele ventilator, but differs from it in the manner of receiving its intake air and delivering the same into the main body of the fan. Here, and revolving with it, is a set of smaller supernumerary blades. These blades occupy a cylindrical space within the main body of the fan, and are inclined to the plane of revolution so as to assist in deflecting the entering air through small ports or openings into the main body of the fan, where it is revolved and is discharged at the circumference into a spiral space resembling that surround- ing the Schiele fan. The larger blades of this fan are curved backwards as the Schiele blades, but are not tapered toward the circumference. The fan is capable of giving a high water gauge, and is efficient as a mine ventilator. The space surrounding the fan is extended to form an expanding chimney. The fan may be used either as an exhaust fan or a blower. The best results in the United States have been obtained by blowers. In Germany, where this fan is in general use, there are no blowers. FIG. 16 FIG. 17 Sirocco Fan. This Fig. 17 is the original multi-blade fan, having forwardly inclined blades. The blades, therefore, act upon air at rest, relatively to their own path which is at right angles to that of the incoming stream. Thomas Chester, chief engineer of the American Blower Co. gives num- erous formulas for use in connection with these fans. These are given here in detail. Sirocco fan blades have a forward inclination; that is to say the outer tips are in advance of the inner edges in the direction of rotation and in consequence air is thrown off at a higher velocity than the peripheral speed. This enhanced velocity is responsible for the remarkable volumetric and 934 VENTILATION OF MINES manometric efficiencies of the Sirocco fan, these values usually being around 250% and 100% respectively. The high mechanical efficiency is due to the following features: 1. Large inlet area. 2. Uniform action over the whole periphery, due to the large number of blades. 3. Absence of whirlpool or vortex motion of the entering air before reach- ing the fan blades, thereby avoiding the expenditure of power on unnec- essary work. 4. Better stream lines, as the air leaves blades tilted forwards in very nearly the same path as that already given off by the impeller and traveling towards the fan outlet, consequently minimizing the power- absorbing eddies produced by conflicting streams. Direct-connected Engines. For large volumes of air against ordinary resistances when using fans direct connected to engines it is necessary to use wheels of large diameters in order to obtain the peripheral speeds required. This calls for fans of special proportions as the widths under these conditions are usually less than standard. /'- Other Drives. Sirocco mine fans driven by belt or ropes or directly con- nected to motors can be made of standard proportions which means that in the case of a single-inlet fan the peripheral width is equal to one-third the wheel diameter and a double-inlet fan has a peripheral width two-thirds the wheel diameter. Method of Determining Fan Diameter. The following formulae are used in designing these fans, the volume being in cubic feet per minute and W.G. being the mine resistance in inches of water. , .5"\volume Single-inlet, diameter in inches equals Qf\4 Double-inlet, diameter in inches equals T Taking as an example 200,000 cu. ft. per min. against 3-in. mine resistance, a double inlet exhauster being required, the formula for a fan of this type R'ves a diameter of 120 in. and the impeller would therefore be 120X80 in. npeller diameters in inches are in multiples of 6 so that in event of either formula giving an intermediate diameter such as 118 in., the nearest standard size should be taken which in this case would be 120 in. To Ascertain Fan Speed Required. Having determined the diameter of wheel needed the rotative speed can be found as follows; 10,800-s/W.G. Revolutions per minute *=-r-. = = r diameter in inches Horsepower Needed. The power consumption is arrived at in the ordi- nary manner by calculating the theoretical horsepower or horsepower in the air and dividing same by the mechanical efficiency. In the example referred to previously the horsepower in the air would be -r^ = 94.5. With a Sirocco fan of this capacity the mechanical 0,040 efficiency could safely be figured at 75 % so that the actual power consump- 04 *> tion or brake horsepower would be =^- = 126. . / o Size of Motor. In selecting a motor for work of this character it should be borne in mind that the actual mine resistance cannot be predetermined with absolute accuracy. The resistance offered by a mine to the flow of the re- quired quantity of air may be less than anticipated, with a consequent increase in the volume handled by the fan and a correspondingly increased power consumption, so that to provide a margin of safety the factor .6 should Q4 5 be used. This would indicate that a motor capable of developing jr- = say 158 B. H. P. should be installed. Evase Stack. The foregoing is based on the supposition that the fan would be equipped with an evase stack and the effective length in feet measured along the stack axis from the cutoff should be 5 times the square root of the water gauge in inches. In the example under consideration the effective length would be 5^/3 or say 8 ft. VENTILATION OF MINES 935 = 60\/ Maximum Inlet Velocity. The minimum inlet area of a Sirocco fan is at the inner ends of the inlet cones, the diameter of each being .875 the wheel diameter. In the case cited the minimum area would be 60.1 sq. ft. for each inlet or a total of 120.2 sq. ft. The maximum inlet velocity would therefore be 1 ,660 ft. per min. Loss at Inlets. Due to the right-angle turn made by the air entering a fan inlet the velocity energy at this point is almost entirely lost but as the velocity head would only be .171-in. W.G. this could be considered satisfac- tory and it would not pay to increase the size of fan to make a reduction of this loss. The velocity head is the height of a column of water that can be sup- ported by a stream of air moving at any given velocity. This can readily be calculated by using as a unit the air velocity required to sustain 1 in. of water. This velocity can be figured from the formula where g is 32.16 the acceleration due to gravity and h is the ratio between the weight of a cubic foot of water at 62F. and the weight of a cubic foot of air under the conditions respecting temperature, humidity and barometric pressure prevailing. Standard Air. United States Navy Department engineers figure on standard air as 70F. and 70% relative humidity and in this condition at sea level it weighs .07465 Ib. per cu. ft. Water at 62F. weighs 62.355 Ib. per cu. ft. so that the constant K for standard air is 4,015 and an air velocity of 4,015 ft. per min. would be equivalent to 1-in. W.G. Inlet Velocities. Taking the case under consideration the velocity head or equivalent water gauge of the air entering the fan inlets isf ' , -^ or .171-in \4,015/ W.G. as previously stated. The equivalent velocity head for any require- ment can be worked out by using the constant K as shown and the fol- lowing table gives the maximum inlet velocities of standard Sirocco fans for various resistances with the impeller diameters figured as recommended. Mine Resistance, In. Max. Inlet Velocity, Ft. per Min. Mine Resistance, In. Max. Inlet Velocity, Ft. per Min. 1 960 4! 2,090 1} 1,070 5 2,140 H 1,175 5} 2,195 H ,270 5i 2,250 2 ,355 5J 2,300 2* ,440 6 2,350 2J ,515 6i 2,400 2| ,590 6J 2,445 3 ,660 6| 2,490 3} ,730 7 2,535 3* ,790 71 2,580 3| ,855 7* 2,625 4 ,920 7J 2,670 4i ,975 8 2,715 4* 2,030 8i 2,760 Special Fans. Fans of standard proportions can be used for all the mine resistances given in the above table as the most severe duty stated requires an inlet velocity of 2,760 ft. per min. which is equivalent to .47-in. velocity head. When large volumes of air are to be handled against high resistances, however, the power reduction which can be obtained by installing a larger and more expensive fan than indicated by the formulae frequently justifies the greater cost as each horsepower saved represents approximately $100 per yr. Cases of this kind and those involving fans for high altitudes should be submitted to mine fan specialists. Equivalent Orifice. No mine should be equipped with any style of fan having a minimum inlet area less than twice the equivalent -orifice, if any- thing like good efficiency is desired. The equivalent orifice of a mine varies 936 VENTILATION OF MINES directly as the volume of air passed per minute and inversely as the square root of the resistance, so that with the same mine conditions prevailing the equivalent orifice remains the same even with the fan speed altered and the volume increased or decreased. Reverting to the requirement of 200,000 cu. ft. per min. against 3-in. mine resistance previously considered, the equivalent orifice is found to be 46.2 sq. ft. by using the well-known formula T^ 1 /= c nnn* ^ v l' cu - ft- P er rnin. Equivalent orifice in square feet = .0004 X ._ VW.G. In other words a ventilator drawing air through an opening of 46.2 sq. ft. in a thin plate would encounter just the same resistance as when exhausting the same volume, 200,000 cu. ft. per min., from a mine offering a resistance of 3-in. water gauge. As already noted the fan selected for this requirement has a minimum inlet area of 120.2 sq. ft. or 2.6 times the equivalent orifice of the mine. Murgue's Formula. It will doubtless be instructive at this point to examine the equivalent orifice equation developed by M. Daniel Murgue as given above. Using the established value 62 % as representing the effective area of an opening in a thin plate allowing for vena contracta, the equiva- lent orifice of 46.2 sq. ft. is found to have an effective area of 28.6 sq. ft. Dividing the volume, 200,000 cu. ft., by the effective area 28.6 the velocity is found to be 7,000 ft. per min. Using K the constant for standard air as per U. S. Navy practice namely 4,015 ft. per min., the equivalent water gauge is found by dividing the square of the air velocity through the effective area of the equivalent orifice by the square of the constant K water gauge. The small discrepancy indicates that Murgue used a constant slightly higher than 4,015ft. per min. so that he evidently figured on air having a little less weight than is considered standard by the Navy Department engineers. This would readily be accounted for if he assumed a higher relative humidity than 70%. Sullivan Reversible Fans. The Sullivan fan is reversible. The opera- tion of reversing is secured in a manner that is considered extraordinarily simple and safe. It is by the use of a steel hood swing by a gear and pinion controlled by a hand wheel. This has an advantage in that a smaller and simpler housing is needed than is commonly the case. The fan itself is of the multi-blade pattern with the double wheel, a double inlet and cone- shaped deflectors for changing the direction of the air with minimum fric- tion and loss in power. They are of relatively small diameter and of high speed. It must be noted that the action of the hopd is entirely independent of that of the fan. It hangs in bearings concentric with those of the fan wheel FIG. IS VENTILATION OF MINES 937 (--d G, G -42 c g rt^ ri.S gA|^ - 8 M I^S 1 !<> Mix cP *l! I 1 1 1 CQ PQ undation "08 H || WcH R oo 00 CD 05 3 o> B * " 'a? 1-1 is w 1 Is p 42 en cs CD CO CD rt 42 3 o I HI -is * C g 1 G I 1 0) 3 *o _; i| :* * ^ 3 m |g * H-< H- 1 1 | O^ a .H g 1 S -12 ^ B 8 g H eq . . qoBg jc t **$Lr l H 00 3 2 2 a be '3 - - 5 | it 7 '- 03 w p i P js 3 w . 00 O 33 cfl 1 ^"o o>" |c S K 05 s 3 I o d I" Cfl 05 X co X CO 00 X 1| ^".S 00 2 00 O G 0) G 1. P le co CD G w >. 1 l|j jfd I 1 IN" Tt* G O C a fe "o 1 co 00 o 5*s J CO 1 938 VENTILATION OF MINES RATINGS. G-FT. AND 81-FT. PANS 6-ft. Fan Capacity, Cu. Ft. Air P.M. Water Gauge, In. i * I 1 li U 1! 2 2^ 3 3* 4 4* 5 5* 6 10,000 20,000 R.P.M. 90 105 119 134 148 163 178 192 221 251 280 309 338 367 396 42,5 H.P. R.P.M. 10 11 12 13 14 15 16 17 19 21 23 25 27 29 31 33 133 146 159 172 185 199 212 225 251 277 303 330 356 382 408 435 H.P. 13 15 16 17 19 20 22 23 26 29 32 34 37 40 42 45 30,000 R.P.M. 177 189 201 212 224 236 248 260 283 307 330 357 384 410 437 448 H.P. 17 18 20 22 24 25 27 29 33 36 40 43 47 50 53 57 40,000 R.P.M. 220 231 241 252 262 273 284 294 315 337 358 379 400 421 442 463 H.P. 20 22 24 26 29 31 33 35 39 44 48 52 56 61 66 69 50,000 R.P.M. 263 272 282 291 301 310 319 329 348 366 385 404 423 442 461 480 H.P. 23 26 28 31 34 36 38 41 46 31 56 61 66 71 76 81 60,000 R.P.M. 307 315 324 332 341 349 357 366 383 399 416 433 450 467 483 500 H.P. 27 29 32 35 38 41 43 47 53 59 64 70 76 82 87 93 70,000 R.P.M. 3.50 357 365 372 380 387 395 402 417 432 447 462 477 492 507 523 H.P. 30 33 36 40 43 46 49 53 60 66 72 79 86 92 99 105 80,000 R.P.M. 393 400 406 413 420 427 433 440 453 467 480 494 507 520 534 548 H.P. 33 37 40 44 48 51 54 59 66 74 80 88 96 103 110 117 90,000 R.P.M. 437 443 449 455 461 467 473 479 491 503 515 527 539 551 563 575 H.P. 37 40 44 49 53 57 60 65 73 81 89 97 105 113 121 129 100,000 R.P.M. 480 485 491 496 502 507 512 518 528 539 550 561 572 583 594 605 H.P. 40 44 49 53 58 62 66 71 80 88 97 106 115 124 132 141 H. P. tabulated are I. H. P. steam eng. dir. conn, or motor output belted. NOTE. The power ratings are shown in their present form, rather than as net H. P. delivered to the fan shaft, on account of the variation in efficiency with each change in engine speed. VENTILATION OF MINES 8-ft. 6-in. Fan Capacity, Cu. Ft. Air P.M. Water Gauge, In. 1 i 1 1 n a if 2 2* 3 3} 4 4| 5 5i 6 25,000 R.P.M. 56 65 74 83 91 100 109 118 136 153 171 189 207 224 242 260 H.P. 17 20 22 24 27 29 32 35 40 45 50 55 60 65 70 75 50,000 R.P.M. 80 88 97 105 114 122 131 139 156 173 190 206 223 240 257 274 H.P. 24 27 31 34 38 41 44 48 55 62 68 75 82 89 95 102 75,000 R.P.M. 104 112 119 127 134 142 150 157 172 188 203 218 233 248 264 279 H.P. 31 35 40* 44 48 52 57 62 71 79 87 96 104 113 121 129 100,000 R.P.M. 128 135 142 148 155 162 169 176 189 203 216 230 244 257 271 285 H.P. 38 43 48 53 58 64 69 74 84 94 104 115 125 135 145 156 125,000 R.P.M. 152 158 164 170 176 182 189 195 207 219 231 244 256 268 280 292 H.P. 45 51 57 63 69 75 81 87 99 111 123 135 147 159 171 183 150,000 R.P.M. 176 181 187 192 198 203 208 214 225 235 246 257 268 279 289 300 H.P. 52 59 66 73 80 87 93 100 114 128 142 156 169 183 197 210 175,000 R.P.M. 200 205 209 214 219 224 228 233 242 252 261 271 280 289 299 309 H.P. 59 67 75 82 90 98 106 113 129 144 160 175 191 206 222 237 319 264 320 200,000 R.P.M. 224 228 232 236 240 245 249 253 261 269 277 286 294 302 310 H.P. 66 75 83 92 100 109 118 126 143 161 178 195 212 229 247 225,000 250.000 R.P.M. 248 251 254 257 260 264 267 270 276 282 288 295 301 307 313 H.P. 73 83 92 102 111 121 130 140 159 178 197 216 235 254 273 291 R.P.M. 272 275 278 281 284 287 290 293 300 306 312 318 324 330 336 342 H.P. 80 90 101 111 121 132 142 152 173 193 214 235 255 276297 318 H. P. tabulated are I H.P. steam eng. dir. conn, or motor output belted. 940 VENTILATION OF MINES 10- FT. PAN RATINGS lO-'ft. Fan Capacity, Cu. ft. Air P.M. Water Gauge, In. i ~J 1 1 11 l* if 2 2i 3' 3} 4 *i 5 H 6 25,000 R.P.M. 46 63 78 90 100 no 119 126 141 154 167 178 189 199 209 218 H.P. 20 24 28 31 34 37 40 42 47 52 57 61 65 69 73 77 50,000 R.P.M. 52 69 82 93 103 112 121 128 144 157 169 180 192 202 212 221 H.P. 24 30 34 38 42 46 50 54 61 68 74 80 86 92 98 104 75,000 R.P.M. 62 75 87 98 107 116 124 132 147 159 172 183 194 204 214 223 H.P. 30 36 42 47 51 56 61 65 74 83 92 100 108 116 124 132 100,000 R.P.M. 74 84 94 104 113 121 129 137 150 163 174 186 197 207 216:225 H.P. 37 43 49 55 61 66 72 77 88 99 109 119 129 139 149 159 , 125,000 R.P.M. 90 44 97 50 103 113 121 129 136 143 156 167 178 190 200 210 219228 H.P. 57 64 70 77 83 90 102 114 126 138 151 163 175 188 150.000 R.P.M. 107 112 117 124 131 138 144 150 163 174 184 194 204 214 224 232 H.P. 51 58 65 73 80 88 95 102 117 131 45 159 173 187 201 214 175,000 R.P.M. 123 127 132 137 143 148 154 160 170 180 90 200 210 219 229 237 H.P. 59 67 74 82 91 99 107 115 131 147 63 79 95 211 227 242 200.000 R.P.M. 140 144 147 150 155 160 164 169 179 189 99 >08 217 226 235 243 H.P. 66 75 83 92 101 110 119 128 146 174 82 200 217 235 53 271 225,000 R.P.M. 158 160 163 166 169 173 177 181 189 199 08 17 ?25 >34 42 249 H.P. 73 83 93 102 112 121 131 141 161 81 01 20 240 60 79 299 250,000 R.P.M. 174 177 179 181 183 187 190 193 201 210 18 27 35 43 49 257 H.P. 81 91 102 112 123 133 144 155 176 98 20 41 63 85 06 327 275,000 R.P.M. 192 194 196 198 200 202 204 207 214 222 30 37 44 53 59265 H.P. 88 100 111 123 134 145 157 168 182 215 39 62 86 10 33 356 300,000 R.P.M. 209 211 212 213 215 217 219 223 228 235 40 47 55 262 68275 H.P. 96 108 120 132 145 157 170 183 208 233 58 83 09 334 60385 325,000 350,000 R.P.M. 227 228 229 230 231 233 235 237 242 248 54 61 67 273 79,285 H.P. R.P.M. 103 117 130 143 156 170 183 96 223 251 79 05 32 360 87414 243 244 245 246 247 248 250 253 257 263 68 73 78 284 90296 H.P. 111 125 139 153 167 182 196 211 239 269 98 27 56 385 14443 H. P. tabulated are I. H. P. steam eng. dir. conn, or motor output belted. VENTILATION OF MINES 941 so that it may be easily revolved without stopping the fan. The operation is so simple that anyone about a mine is enabled to reverse the current instantly and to know positively that the operation is completed. The foregoing types of fans are given to show the general designs that are now in use. There are numerous makes now on the market, each with one or more modifications of these general types. Most of these produce results worthy of investigation. To describe them all in detail is impractical in a pocketbook of this size. The following table of capacities may b'e valuable to those having installa- tions of the standard moderate- speed fan as manufactured by Crawford and McCrimmon. Diameter of Fan, . Ft. Width ofBlades, In. Size of Driving Engine Revolutions per Minute Maximum Ca- pacity, Cubic Feet per Minute 8 32 5 X10 180 25,000 approx. 10 40 6JX12 150 40,000 approx. 12 48 8 X13 150 65,000 approx. 14 48 8 X16 150 75,000 approx. 15 60 10 X20 120 90,000 approx. 16 60 10 X20 120 100,000 approx. 18 72 10 X24 100 150,000 approx. 20 84 12 X24 100 200,000 approx. The Position of Any Fan, Etc., whether used as an exhaust or blower, should be sufficiently removed from the fan shaft or drift to avoid damage to the fan in case of explosion in the mine. Even in non-gaseous mines, the fan should be located a short distance back from the shaft mouth, to avoid damage due to settlement. Con- nection should be made with the fan shaft by means of an ample drift, which should be deflected into the shaft so as to produce as little shock to the current as possible. In case of gaseous seams, explosion doors should be provided at the shaft mouth. The ventilator at every large mine should be arranged so that it may be converted from an ex- hausting to a blowing fan at short notice. This is managed by housing the central orifices or intake of the fan in such a man- ner as to connect them directly with the fan drift. A large door aft, Fig. 19, is arranged at the foot of the expanding chimney, the latter being placed between the fan and the shaft. This door, when the fan is exhausting, is in the lower position aft, and then forms a portion of the spiral casing leading to the chimney. When the fan is blowing, how- p IG . jg ever, the door is swung upwards so as to occupy the position ac, being tangent to the cutoff at c, thereby closing the discharge into the chimney and causing it to enter the fan drift behind the door. At the same time, the positions of the two doors, ed and fd, in the fan drift, are changed to el and fs, respectively, to open the fan drift to the discharge from the fan, and to close the openings leading from the fan drift to the housing upon each side of the fan, while another set of doors A A upon each side of the fan, in the housing, which were previously closed tightly, are now set wide open to admit the outside air to the intake 942 VENTILATION OF MINES openings of the fan. The fan is thus made to draw its air from the atmos- phere, and discharge it into the fan drift, instead of drawing its air from the fan drift and discharging into the chimney, as before. The manometrical efficiency of a fan is the ratio between its effective and theoretical pressures. It has been assumed that the theoretical pressure due M 2 M 2 X 1.2 X 12 to the fan's action is given by the equation h = , or * = ' , u being, as before, the tangential speed (feet per second), and g the force of gravity (32.16); h = head of air column in feet; i = water gauge in inches. Mechanical efficiency is a term applied to the ratio between its effective and theoretical powers. In estimating the efficiency of a ventilator, it is customary, though incorrect, to estimate the theoretical power of the fan from an engine card taken from the steam cylinder of the fan engine. The efficiency of the steam engine is this confused with the efficiency of the ventilator. Mr Beard gives the following formula for the theoretical work of the fan per minute: U = . 001699^-^ -\/V R 3 bn 2 , in which ra = ratio 7W 3 between outer and inner diameters of fan (D md), and V = velocity (feet per minute) of air in fan drift; R = outer radius of fan blades (feet); b = breadth of fan blades (feet); n = number of revolutions of fan per minute. If we divide the power upon the air, as determined by the expression qp, by the theoretical work given in the last equation, we obtain the value of the coefficient of efficiency. According to this formula the efficiency of the ventilator changes with the speed, decreasing as the speed increases, but not in the same ratio. An expression for the coefficient of efficiency of a 163,6002 ventilator is given by Beard as follows: K= X3 2 . The factor c is a constant of design whose value may vary from 2 to 7, but for an ordinary design, the value c = 4 may be taken. This factor has refer- ence to the equipment of the machine with respect to its efficiency for pass- ing an air current through itself with least resistance. Thus, where the ventilator is to be equipped with intake blades for the deflection of the air cur rent into the machine, and with straight radial blades having only a forward curve at the lip of the blade to avoid the shock of the entering air against the revolving blades, and the spiral casing starting a short distance upon the cutoff and extending uniformly around the circumference of the fan, the value of this constant may be 2 or 3. Where none of these accessories to the efficiency of the fan is employed, the value of c may be as high as 7. FAN CONSTRUCTION Size of Central Orifice. The velocity of the intake should vary between 1,000 ft. and 1,500 ft. per min., while 1,200 ft. may be used for fan calcula- tions. If d = diameter of opening, and q = quantity of air passing per minute ' d= \UMOX.7854 f r sin e le - intake fans - and d = V 2 .400X.7S54 for double-intake fans. Upon entering the fan the air travels in a radial direction; this change of direction is accompanied by a slight reduction of the velocity, hence the throat area of the fan must be slightly in excess of the intake area. The throat is the surface of the imaginary cylinder that has for its two bases the two intake openings of the fan, and for its length the width of the fan, = trdb. [The throat area is commonly made 1.25 times the total area of the intake orifices, which gives for breadth of blade b = %d for double-intake, and b = f e d for single-intake. Beard.] Diameter of Fan. Murgue assumes the tangential velocity of the blade tips (w) to create a depression double that due to the velocity as expressed by the equation H * , or if the manometrical efficiency = K, and the effective head produced = h, h = KH = K~ t or u= A/^. From this equa . & H K tion, the tangential velocity (feet per second) may be calculated for any given effective head h. This effective head h is the head of air column effective in producing the circulation in the airway. To convert the effective head of air column into inches of water gauge (t),.we have h = 1 2X12*' ** av * n S found the tangential speed required in feet per second VENTILATION OF MINES 943 this is multiplied by 60, to obtain the speed in feet per minute, and dividing this result by the desired number of revolutions per minute, or the desired speed of the ventilator, the outer circumference of the fan blades is obtained. No reference is made in the equation to the quantity of air in circulation which is determined from the equivalent orifice of the mine and of the fan by the equation V = * - - - 12, in which V = volume of air (cubic feet per second); a = equivalent orifice of the mine; o = the equivalent orifice of the fan. M. Murgue also uses the equation h=> ~7~ and suggests that (a 1), for roundish grains; V = 2A4\fD(6 1). for average grains; y = 2.37\/P(g-l). for long grains; F = 1.92V#(-1), for flat grains, in which V = velocity in meters per second; D = diameter of particles in meters, and d = specific gravity of the minerals. By means of these different formulas, the ratios of the diameters of different particles that will be equal settling in water can be computed. Professor Richards has not found these formulas to hold in all cases in prac- tice, and, as the result of elaborate experiments, he gives the following table: EQUAL SETTLING FACTORS OR MULTIPLIERS Table of equal settling factors or multipliers for obtaining the diameter of a quartz grain that will be equal settling under free settling conditions with the mineral specified. Velocity in Inches per Second 1 if O 1 2 3 4 5 6 7 8 9 o id 4J """* 1 Author's Multipliers 1-4 3 Anthracite . . 1.473 .500 .352 .225 .213 .288 Epidote 3.380 1.57 1.35 .05 .13 1.50 1.61 1.56 1.56 1.47 1.45 Sphalerite. . . Pyrrhotite.... 4.046 4.508 1.46 1.73 .05 .29 .17 .48 1.62 2.00 1.64 2.22 1.68 2.26 1.66 2.13 1.56 2.08 1.85 2.14 Chalcocite.... 5.334 1.90 .47 .62 2.07 2.28 2.41 2.44 2.17 2.64 Arsenopyrite 5.627 1.90 .57 .89 2.42 2.56 2.72 2.84 2.94 2.82 Cassiterite.. . 6.261 2.11 .79 2.00 2.73 2.93 3.03 3.05 3.12 3.32 Antimony. . . 6.706 2.71 .00 2.00 2.73 2.93 3.03 2.98 3.00 3.48 Wolframite. . 6.937 2.71 .83 2.07 2.86 3.04 3.21 3.28 3.26 3.64 Galena 7.856 2.71 .83 2.26 3.00 3.42 3.65 3.76 3.75 4.01 Copper 8.479 2.71 2.00 2.36 3.00 3.20 3.58 3.76 3.75 4.56 Quartz 2.640 The significance of the above table is as follows: If a piece of anthracite of a certain size falls in water with a velocity of 4 in. per sec., a piece of quartz .213 times the diameter of the anthracite will fall with the same velocity. If a piece of copper of a certain size falls with a velocity of 7 in. per sec., a piece of quartz 3.58 times as. large as the copper will fall with the same velocity. Interstitial Currents, or Law of Settling under Hindered Settling Condi- tions. If d equals the diameter of a falling particle, and D that of the tube in which it falls, the larger the fraction ^, the greater will be the retardation / N. x~N or loss of a velocity by the particle. ( J ( ) When this fraction equals 1, the parti- V__/OV / s^-~^ cle stops. If, in Fig. 9 (a), the larger circles represent say particles of quartz and the smaller circles equal settling particles of galena, then if these mixed fb) particles are settling together or are held in suspension by a rising current of water, each particle may be consid- ered to be falling in a tube, the walls of which cpnsist of the surrounding particles. Substituting a circle in each case for the imaginary tube, we have Fig. 9 (b) representing the conditions for galena and quartz, the outer circle in each case representing the imaginary tube. Evidently, r is much smaller for the galena than for the quartz, and x 't s QUO OO (a) FIG. 9 THE PREPARATION OF COAL 957 it will therefore be much less impeded in its fall than the quartz; hence, the particles of galena found adjacent to the particles of quartz will be smaller than the ratio that the law of equal settling particles under free settling con- ditions would indicate. Application of this principle is found when a mass of grains is subjected to a rising current of sufficient force to rearrange the grains according to their settling power and the grains are said to be treated under hindered settling conditions, as on the bed of a jig. Interstitial factors, or multipliers for obtaining the diameter of the particle of quartz that under hindered settling conditions will be found adjacent to and in equilibrium with the particle of the mineral specified, are the following: Copper 8.598 Cassiterite . . . 4.698 Pyrrhotite. . 2.808 Galena 5.842 Arsenopyrite. 3.737 Sphalerite.... 2.127 Wolframite... 5.155 Chalcocite. . . 3.115 Epidote 1.628 Antimony 4.987 Magnetite... 2.808 Anthracite.. .1782 These signify that, after pulsion has done its work on a jig bed, for exam- ple, where quartz and anthracite are being jigged, the grains will be so arranged that the grains of quartz are .1782 times the diameter of the grains of anthracite that are adjacent to and in equilibrium with them. Acceleration. A particle of galena that is equal in settling to the particle of quartz reaches its maximum velocity in perhaps one-tenth the time required by the quartz. The oft-repeated pulsations of a jig, therefore, give the galena particles a decided advantage over the quartz, placing beside the quartz, when equilibrium is reached, a much smaller particle of galena than we should expect according to the law of equal settling particles. Suction acts to draw down through the screen small grains, mainly of the heavier mineral, which are distributed among large grains. It increases as the length of plunger stroke, with the difference in specific gravity of the two minerals, and with the diminishing of the thickness of the bed on the sieve, whether of the heavier mineral only or of both minerals. The law of suction seems to be that jigging is greatly hindered by strong suction where the two minerals are nearly of the same size, the quickest and best work then being done with no suction; but when the two minerals differ much in size or particles, the quartz being the larger, strong suction is not only a great advan- tage, but may be necessary to get any separation at all. Experiments have indicated an approximate boundary between grains that are helped and those that are hindered by suction; namely, if the diameter of the quartz particles is equal to or greater than 3.52 times the diameter of the other min- eral particles, then separation is helped by suction; if less, separation is hindered. This value 3.52 is approximate only, and it will differ with the fracture of the quartz under consideration; if the quartz grains are much flat- tened, it will have a large value. Removal of Sulphur from Coal. The object of washing coal is to remove the slate and pyrites, thus reducing the amount of ash and sulphur. Many forms of washers easily and cheaply reduce the slate from 20 % in the coal to 8 % of ash in the coke, but it is much more difficult to reduce 4 % of sulphur in the coal to 1 % or less of sulphur in the coke. Sulphur occurs in the coal in three forms, as hydrogen sulphide, calcium sulphate, and pyrite. The first is volatile and is removed in coking, the second cannot usually be re- moved by preliminary treatment, and it is the removal of the third form with which washing has to do. The presence of water in the coke ovens appar- ently assists the removal of the sulphur; but wet coals require a longer time for coking than dry, and, therefore, pyrite should be removed as far as prac- ticable before charging the coal into the coke ovens. The pyrite in coal as it comes from the mine seems to be in particles even finer than those of the coal dust. This impalpable powder or flour pyrites floats in air or water. This being the case, the common practice of using the water over and over again in a washery cannot give the best results in the removal of sulphur, as some flour pyrites will be carried back each time and remain with the washed coal. Experiments made by Mr. C. C. Upham. of New York City, show that the critical size at which an almost complete division of the coal and pyrites takes place varies with coals from different districts and beds and in laying out coal-washing plants, the proper fineness of crushing should be determim beforehand by careful experiment. 958 THE PREPARATION OF COAL PREPARATION OF ANTHRACITE Under* the well-known conditions of the anthracite field, the general methods of preparation may be summarized under three classes: namely, (I) dry "preparation; (II) dry and wet preparation; and (III) wet prepara- tion; of which the one to be adopted depends on the quality of coal to be mined. Class I (Fig. 10) is employed when the seams of coal mined are dry, or are practically free from impurities, or where the benches of slate occurring in the seams cleave free from the coal, and may be removed during hand loading, and the run-of-mine contains generally _ not over 7 or 8% of rock or slate, which may be removed by hand-picking or by dry mechanical separators. Lump to Pocket Crusher Rolls-Break Lump to St. Boat or Broken FIG. 10. Class II (Fig. 11) is employed when the run-of-mine contains a high per- centage of impurities, including rock, slate, and bone. This percentage may be as high as 55%, but the run-of-mine must contain large lumps of pure coal, which can be handled as a separate product, as in the first class. The sizes smaller than lump are sized and cleaned, using water to wash the product,, to improve its appearance, and to remove the impurities by jigging. Class III (Fig. 12) is adopted when the run-of-mine is high in impurities and shows a discoloration, as is the case near the outcrop of the vein, or when the entire product comes from wet, dirty seams, requiring a thorough washing to remove the dirt and discoloration. Class I presents the ideal breaker, with the advantages of low costs of installation, operation, and maintenance. Moreover, shipments of dry coal * The Preparation of Anthracite, Paul Stirling, E. M. in Trans., Amer. Inst. Ming. Engrs., vol. XLII (1911). THE PREPARATION OF COAL 959 are very desirable to the trade, as they are free from the risk of the freezing of coal in cars, and the subsequent trouble of unloading it. Class II retains to some extent the advantage of dry coal-shipments, but is higher in first-cost, operation, and maintenance than Class I or III. Class III permits no dry shipments, and is higher in first-cost, operation, and maintenance than Class I. CRY PREPARATION-. Pure Coal IG. 11. PREPARATION OF BITUMINOUS COAL Sizes. Bituminous coal is not, as a rule, prepared with as great care as is anthracite. In some regions where the coal is used mainly as a domestic fuel and where competition is strong the coal is carefully sized and in many instances the smaller grades are washed before being sent to market. Un- like anthracite soft coal ignites with ease but has a tendency to spaul off small pieces during the process of burning. It is therefore in most cases unnecessary to carry sizing to as fine a point as with hard coal. The grade of bituminous which brings the highest price is the lump. There appears to be no fixed rule or even well-established custom concerning the sizes .into which the run-of-mine is prepared. In general outside of southern Illinois not more than four or five grades are made. These and their approximate sizes are shown on the following table: Through Over Grade Circular Circular Perforation Perforation Slack f in. Nut 1 5 in. in. Egg 4 in. lj in. Lump 4 in. Another grade which has made its' appearance recently is called cobble and is intermediate between the egg and the lump, passing through a 6-m. to 7-in. circular opening and over (say) a 3-in. to 4-in. circular opening. 960 THE PREPARATION OF COAL Many other grades such as li-in. lump, 2-in. lump, etc., are prepared in certain fields. These are produced either by passing the coal over bar screens or perforated shaking screens. The coal which passes over being known as the lump and that which passes through as slack. Method of Preparation. Bituminous coal is usually sized on some type of shaking screen, two general varieties being in use: the inclined shaking le~.fi FIG. 12. screen and the horizontal screen. The horizontal screen has only one representative. This is patented and is known as the Marcus. The motion imparted to the screen by means of a special driving head is a reciprocation back and forth with a non-uniform rapidity, that is, one stroke being made more quickly than the other. The coal is thus caused to travel along the screen and over the perforations unaided by gravity. This type of screen may be readily used as a picking table and possesses some other advantages. The inclined shaking screen which has a uniform rapidity of oscillation in both directions is either hung from above or supported from below. If hung THE PREPARATION OF COAL 96i from above, it may be suspended either by links or cpnnecting rods which pivot upon pins at either end or may be hung by flexible wooden supports rigidly attached at both top and bottom. If supported from below it is usually either placed on rollers or carried by flexible wooden supports similar to those used for suspension. Large screens sizing run-of-mine coal into three or four grades are usually given a stroke of 5 to 6 in., the latter being the more common. The speed usually varies from 90 to 120 R. P. M. of the driving shaft and the inclination of the screen is usually about 15 but this varies somewhat with the district where the coal is produced on account of the means employed in mining and the fracture of the coal. Frequently the screening plate is not made flat but in a series of steps, each one tending to turn over the lumps of coal and dislodge any fines which may be riding thereon. Such screens are known as lip screens and the perfora- tions are frequently slots instead of circular openings. The following table shows the inclination of various fixed screens and other apparatus over which the coal may slide in a tipple: Inclination, Degrees Fixed lip chute screens for 6-in. egg (slot f X H in. tapered) 30 Fixed lip chute screen for 3-in. nut (slot \ X I in. tapered) 32 Dump chute 30 Standard bar screens 28 Weigh pan 38 Mine-run chute 40 in. diam. (circular) 28 Slack hopper and chute 45 Screening Area. The area of a shaking screen should be sufficient to size the coal but not so large that the material is needlessly handled. The area of the various perforated plates does not vary directly with the output of the mine. There is no means of calculating the area necessary but ex- perience has proved that the following sizes of plates are ordinarily well adapted to a tipple handling 1,000 T. of coal per 8-hr, day where this coal is passed over a bar screen or grizzly before reaching the shaking screens: lj-in. round perforations 96 sq. ft. 2J- to 3-;n. perforations 96 sq. ft. 5- to 6-in. circular perforations 24 sq. ft. If no bar screen is employed the areas above given should be increased about 30%. Any screen designed to prepare 2,500 T. or more of run-in-mine run coal in 8 hr. should be equipped with a feeder. The areas of the screens of a 2,500- T. mine would be as follows: l^-in. circular perforations 160 sq. ft. 2?- to 3-in. circular perforations 160 sq. ft. 5- to 6-in. circular perforations 40 sq. ft. The areas of a screen plate for a capacity of 4,000 T. in 8 hr. would be as follows: 1 J-in. circular perforations 190 sq. ft. 2|- to 3-in. circular perforations 190 sq. ft. 5- to 6-in. circular perforations 40 sq. ft. Shaker Screens for Small Sizes. It is sometimes advantageous when handling large capacities to make a double separation, that is, screen out of the run-of-mine the egg coal and smaller in one operation and then size this material into the egg, nut, slack and other grades in a secondary process. The chief difference in the design of shaker screens for handling run-of-mine and those making smaller sizes is in the pitch and speed of the screen. Small coal screens need not be given a pitch in excess of H m. in a foot. The speed of such a screen should be about 120 R. P. M. of the driving shaft and the throw of the eccentric or crank should be about 3 in. Such screens are frequently used for preparing material which will pass through a 2-in. circular opening; that which passes over this opening being known as 2-in. lump. In such a case the following grades are made: Through Over Name of Grade Circular Circular Perforation Perforation No. 2 nut 2 in. If in. No. 3 nut H m. i m. No. 4 pea I m. rs m. Duff & in. . 61 962 THE PREPARATION OF COAL Screen Feeders. Two types of screen feeders are in general use, the reciprocating and the continuous feed. The reciprocating feeder always leaves a cushion of coal in the hopper for the succeeding dump to strike, With this type of feeder, however, coal from two or three dumps is mixed in the hopper and it is often impossible to dock for impurities. The recipro- cating pan of such a feeder oscillates longitudinally at a speed about 60 R. P. M. of the driving shaft while the stroke is usually about 8 in. This type of feeder subjects the coal to a more or less pronounced grinding action, frequently causing unnecessary degradation. The continuous feeder is a heavy steel-plate apron, the plates being usually beaded. It is provided with a dump chute and hopper at one end receiving the coal from the weigh pan while the sides are from 2 to 4 ft. high to prevent spillage. With this type of feeder it is possible to thoroughly inspect, each carload of coal as it leaves the weigh pan and docking is made easy without delaying hoisting. Tipple Design. The efficiency, capacity and cost of sizing coal depends in large measure upon the design of the tipple and sizing apparatus. As reliability is .of greater importance than extreme efficiency, simplicity should always be sought in the design of a bituminous preparation plant. The arrangement of such plants differs somewhat in different localities and with the wage agreement with the miners' organization if any exists. Taking the most complicated case of a shaft mine, the process and equipment is some- what as follows: The coal is delivered by self-dumping cages to bar screens if the mine is operated on a lump basis or to the weigh pan if operated on a run-of-mine basis. In the former instance the bar screens discharge to the weigh pan and in the latter instance the weigh pan discharges to the bar screens. If these screens discharge to the weigh pan the screenings pass through and are delivered by chute to the shaking screens thus preceding the lump coal. This is the better process so far as the shakers are concerned as a less screen- ing area will be required. After passing the shaking screens the lump, cobble if any, egg and frequently nut coal are picked on separate picking tables. The egg and lump are, however, frequently picked together before final separation is made. The larger sizes are delivered to railroad cars on separate tracks either by telescoping chutes, side shaking chutes or hinged loading booms of either the apron or belt conveyor type, frequently the loading boom, or rather the horizontal portion of it, is utilized as a picking table. Side shaking chutes for the delivery of the larger sizes often contain degradation screens which deliver to a conveyor, which in turn discharges the coal to the head of the sizing screen or to the slack car. Washing Bituminous Coal. In many localities bituminous coal, particu- larly the smaller sizes, is washed in order to remove the sulphur, fire clay, slate and other detrimental material. While differing somewhat in detail, the process as well as the machinery employed is similar to that employed with anthracite. HANDLING OF MATERIAL Anthracite Coal. The following may be taken as average figures for the angle or grade of chutes for anthracite coal, to be used where the chutes are lined with sheet steel: For broken or egg coal, 2j in. per ft.; for stove or chestnut coal, 3$ in. per ft.; for pea coal, 4i in. per ft.; for buckwheat coal, 6 in. per ft.; for rice coal, 7 in. per ft.; for culm, 8 in. per ft. If the coal is to start on the chute, 1 in. per ft. should be added to each of the above figures; while if the chutes are lined with manganese bronze in place of steel, the above figures can be reduced 1 in. per ft. for coal in mo- tion, or would remain as stated to start the coal. When the run-of- mine is to be handled, as in the main chute, at the head of the breaker, the angle should be not less than 5 in. per ft., or practically 22 J from the hori- zontal. If chutes for hard coal are lined with glass, the angle can be re- duced from 30% to 50%, depending somewhat on the nature of the coal. In all cases, the flatter the coal, the steeper the angle must be, on account of the large fric^n surfaces exp9sed, compared with the weight of the piece. If chutes are lined with cast iron, the angle should be about the same as that employed for steel, though sometimes a slightly greater angle is allowed. The following tables are printed through the courtesy of the Link-Belt Engineering Co., Philadelphia, Pa.; THE PREPARATION OF COAL WEIGHTS AND CAPACITIES OF STANDARD STEEL BUCKETS Weight Capacity Capacity of Elevator. 100 Ft. per Min. Number Chain Size of Bucket, In. of Bucket, of Bucket, of Draw- Lb. Lb. Lb. per Net Tons ing Min. per Hr. ! In. Dodge | 12X 9X1H 14X 9X1H 18X 9X11J 24X 9X1H &i 22 i 27 36 11 12* Id} 22 1,100 1,250 1,650 2,200 33.0 37.5 49.5 66.0 5,357 5,357 5,357 5.357 12X10X16J 18X10X16* 20 29 19 28* 1,380 2,072 41.4 62.2 5,357 5,357 24X10X161 38 38 2,760 82.8 5,357 8 in. Dodge 30X10X161 18X12X16* 46* 31 47* 33 3,450 2,400 103.5 72.0 5.357 5,357 24X12X161 |30X12X16; 40 48 44 55 3,200 4,000 96.0 120.0 5,357 5,357 Buckets taken f full. Buckets continuous. 1 Ib. of coal = 34 cu. in. ELEVATING CAPACITIES OF MALLEABLE IRON BUCKETS Table gives tons (2,000 Ib.) of pea coal per hour at 100 ft. per min. Buckets Ca- pacities Distance between Buckets in In. Size, In. Wt., Lb. Cu. In. Lb. 8 10 12 14 16 18 20 22 24 2fX4 3X 5 4X6 4J-X 7 5X8 6 XIO 7 X12 7 X14 10 X18 0.75 1.50 2.00 2.56 3.56 5.47 8.97 11.41 15 31 51 75 102 185 287 295 0.48 0.97 1.57 2.33 3.15 5.73 8.90 9.14 2.16 4.36 7.06 10.38 1.73 3.49 5.65 8.39 11.34 1.44 2.91 4.71 6.99 9.45 17.19 1.23 2.49 4.04 5.99 8.10 14.73 22.88 1.08 2.18 3.53 5.19 7.09 12.88 20.02 20.56 1.94 3.14 4.66 6.30 11.46 17.80 18.28 2.83 4.19 5.67 10.31 16.02 16.45 3.81 5.15 9.38 14.56 14.95 4.72 8.59 13.35 13.71 Weight of 1 cu. ft. of pea coal = 53.5 Ib. 32.3 cu. in., or .0187 cu. ft. = 1 Ib. CONVEYING CAPACITIES OF PLIGHTS AT 100 FT. PER MIN. (Tons of Pea Coal per Hour) Size of Flight, In. Horizontal Inclined 10 20 30 Every 16 In. Every 18 In. Every 24 In. Lb. Coal per Flight Every 24 In. Every 24 In. Every 24 In. 4X10 4X12 5X12 5X15 6X18 8X18 8X20 8X24 10X24 33.75 42.75 51.75 69.75 30 38 46 62 80 120 22.5 28.5 34.5 46.5 60.0 90.0 105.0 135.0 172.5 15 19 23 31 40 60 70 90 115 18.0 24.0 28.5 40.5 49.5 72.0 84.0 120.0 150.0 14.25 18.00 22 . 50 31.50 40.50 57.00 66.50 96.00 120.00 10.5 13.5 16.5 22.5 31.5 48.0 56.0 72.0 90. Q NOTE. These ratings are for continuous feed. 2,000 Ib. = 1 T. 964 THE PREPARATION OF COAL HORSEPOWER FOR BUCKET ELEVATORS N = number taken from table;' fif = height of elevator in feet; w = weight of material in one bucket ; distance apart of buckets, in inches. Revolutions Diameter of Head-wheels Revolu- tions per Minute 22 In. 24 In. 26 In. 28 In. 30 In. 32 In. per Minute 10 .064 .070 .075 .080 .087 .093 10 12 .077 .083 .090 .097 .104 .111 12 14 .089 .096 .106 .114 .121 .130 14 16 .102 .111 .121 .130 .140 .148 16 18 .115 .125 .136 .146 .157 .167 18 20 .128 .139 .151 .162 .174 .186 20 22 .140 .153 .166 .179 .191 .204 22 24 .153 .167 .181 .195 .209 .223 24 26 .166 .181 .196 .211 .226 .242 26 28 .179 .195 .211 .227 .244 .260 28 30 .191 .209 .226 .244 .261 .279 30 32 .204 .223 .241 .260 .278 .297 32 34 .217 .237 .256 .276 .296 .316 34 36 .230 .251 .271 .292 .313 .334 36 38 .242 .265 .287 .309 .331 .353 38 40 .255 .279 .302 .325 .348 .372 40 PITCH AT WHICH ANTHRACITE COAL WILL RUN, IN INCHES PER FOOT Sheet Iron Cast Iron Glass Glass Kind of Coal Start on Con- tinue Start on Start on Con- tinue Start on Con- tinue Dry Wet Broken slate 5 4 5 3 3 Dry egg slate Dry stove slate 5 5 4 4 5 5 3 3 3 3 Dry chestnut slate 5 4 5 3 J 3 Broken coal fr ?- Egg coal 3 Stove coal 4 3 41 3 4 2j 3 2\ 21 2f 2* If 2J Chestnut coal . /. 4 41 h 4. 3 Bl 8 2* Pea coal 5 5 j 3 3 2\ 3^ 3 3 If Buckwheat No. 1 Buckwheat No. 2 3 3 J 3 3i Buckwheat No. 3 4 Si 7 *4 Buckwheat No. 4 | ... 4 4 4 4? THE PREPARATION OF COAL 965 HORSEPOWERS FOR COAL CONVEYORS (COAL INCLUDED) Speed, 1C i ft. per min. Conveyors, 100 ft. long. Standard steel troughs. s s CO Size of Flights," In. Horizontal In- clined d 'rt J3 i CO Size of Flights, In. Horizontal In- clined JM atf sjt i 16 In. between Flights 1-1 j be sji a " *" o"o 4X10 4X12 5X12 5X15 6X18 O h^OOOO K5 2 3* 4f 05 mi** oo oo s, g q d 5X15 6X18 8X18 8X20 8X24 10X24 4 5 7 8 3* 5 6 7 8 10 111 14 HORIZONTAL PRESSURE EXERTED BY BITUMINOUS COAL AGAINST VERTICAL RETAINING WALLS PER FOOT OF LENGTH I Surface horizontal r . Surface sloping ' Angle of repose d = height of wall in feet or ab 35 BITUMINOUS 49 Horizontal Surface, Sloping Surface, Horizontal Surface, Sloping Surface, fc-t bm be P^H bm be d c J ^j - Q .O ^ j X - S &H ~ $ fo ^ i gfe ~ plH a CTj 3 3 rt 3 3 ^ o. rt 3 ^ +^ d d ^ 4_T Q *l W "1 If ^1 8 Q || O w r 0) * -> H -) H-J 1 6.4 6.4 10 10 26 4,305 325 6,760 510 2 25.0 19.0 40 30 27 4,641 338 7,290 530 3 57.0 32.0 90 50 28 4.993 350 7,840 550 4 102.0 45.0 160 70 29 5,358 363 8,410 570 5 159.0 57.0 250 90 30 5,733 376 9,000 590 6 229.0 70.0 360 110 31 6,122 389 9,610 610 7 312.0 83.0 490 130 32 6,523 401 10,240 630 8 407.0 96.0 640 150 33 6.935 414 10,890 650 9 516.0 108.0 810 170 34 7,362 427 11,560 670 10 637.0 121.0 1,000 190 35 7,778 440 12.250 690 11 770.0 134.0 1,210 210 36 8,253 452 12.960 710 12 917.0 146.0 1,440 230 37 8,754 465 13.690 730 13 1,076.0 159.0 1,690 250 38 9,193 478 14,440 750 14 1,248.0 172.0 1,960 270 39 9,682 490 15,210 770 15 1,433.0 185.0 2,250 290 40 10,192 503 16,000 790 16 1,630.0 197.0 2,560 310 41 10,669 516 16,810 810 17 1,840.0 210.0 2,890 330 42 11.236 529 17,640 830 18 2,063.0 223.0 3,240 350 43 11,797 541 18,490 850 19 2,298.0 236.0 3,610 370 44 12,331 554 19,360 870 20 2,548.0 248.0 4,000 390 45 12,968 567 20,250 890 21 2,809.0 261.0 4,410 410 46 13,478 580 21.160 910 22 3,083.0 274.0 4,840 430 47 14,100 592 22,090 930 23 3,369.0 287.0 5,290 450 48 14,679 605 23,040 950 24 3,669.0 299.0 5,760 470 49 15,275 618 24,010 970 25 3,981.0 312.0 6,250 490 50 15,925 631 25,000 990 Wp.it/ht of coal = 47 Ib. ner cu. ft. 966 THE PREPARATION OF COAL HORIZONTAL PRESSURE EXERTED BY ANTHRACITE COAL AGAINST VERTICAL RETAINING WALLS PER FOOT OF LENGTH 9.78 D -M 'i Oj ry *& *t 3 "oj 3 W ** ^ *c3 a a ^ 32 *S+r I l l II *! l| c 11 IJ el. PH <() 4) C^ O 2 9.78 39.12 9.78 29.34 14.22 56.88 14.22>26 42.66[27 6,611.1 7,129.5 498.78 518.35 9,612.8 10,366.0 725.21 753 . 67 3 88.02 48.90 127.98 71.1028 7,667.6 537.90 11,149.0 782.10 4 156.48 68.46 227 . 52 99.54 29 8,225.0 557.46 11,988.0 810.54 5 244 . 50 88.02 355.50 127.98 30 8,802.0 577.01 12,797.0 839 . 00 6 352.08 107.58 511.92 156.4231 9,398.5 596.59 13,655.0 867.41 7 479.22 127.14 696.78 184.86 32 10,015.0 616.14 14,561.0 895.86 8 625.92 146.70 910.08 213.30 33 10,650.0 635.70 15,486.0 924 . 30 9 792.18 166.26 1,151.82 241.74 34 11,306.0 655.26 16,439.0 952.70 10 978.00 185.82 1,422.00 270.18 35 11,980.0 674.81 17,420.0 981.19 11 1,183.38 205.38 1,720.62 298.62 36 12,675.0 694.39 18,429.0 1,009.60 12 1,408.32 224.94 2,047.68 327.06 37 13,389.0 713.94 19,467.0 1,038.10 13 1,652.82 244.50 2,403.18 355.50 38 14,123.0 733.50 20,533.0 1,066.50 14 1,916.88 264.06 2,787.12 383.94 39 14,875.0 753.07 21,629.0 1,095.00 15 2,200.50 283.62 3,199.50 412.38 40 15,648.0 772.63 22,752.0 1,123.40 16 2,503.68 303.18 3,640.32 440.82 41 16,440.0 792.20 23,904.0 1,151.80 17 2,826.42 322.74 4,109.56 469.26 42 17,252.0 811.74 25,084.0 1,180.30 18 3,168.72 342.30 4,607.28 497.70 43 18,083.0 830.73 26,293.0 1,208.70 19 3,530.58 361.86 5,133.42 526.14 44 18,934.0 850.86 27,530.0 1,237.20 20 3,912.00 381.42 5,688.00 554 . 58 45 19,804.0 870.41 28,793.0 1,265.60 21 4,313.00 400.98 6,271.00 583 . 26 46 20,695.0 889.99 30,090.0 1,294.00 22 4,733.50 420.54 6,882 . 50 611.46 47 21,605.0 909 . 54 31,412.0 1,322.30 23 5,173.70 440.10 7,522.50 639.90J48 22,533.0 929.10 32,763.0 1,350.90 24 5.633.30 459.67 8,190.70 668.35 49 23,482.0 948.66 34,143.0 1,379.40 25!6ill2.60 479.22 8,887.50 696.7950 24,450.0 968.21 35,550.0 1,407.90 COST OF UNLOADING COAL Coal is generally unloaded from railroad cars into the hold of a vessel by some form of unloader, which usually raises the car bodily and dumps it directly into the hold of the vessel. In this way the cost of unloading has been reduced to a very small figure, and the speed of unloading greatly increased. The cost of unloading is given by the makers of the Brownhoist as varying from 2j c. per T. up to 4 c. per T.; deducting in each case 2 c. for THE PREPARATION OF COAL 967 trimming the coal in the vessel, the actual cost of loading varies from i c. to 2j c. per T., depending on the conditions. Along the Lakes it is customary to pay a premium of | c. per T. to all connected with the loading, for all coal loaded in excess of 2,500 T. per day and 1,800 T. per night. The Brownhoist has a guaranteed capacity of at least 300 T. per hr., but this has been greatly exceeded in practice. The McMyler end dump has a record of 4.65 T. per min., and the McMyler side dump of 8.41 T. per min. These figures apply to the lake cities of the U. S. The C. W. Hunt Co., West New Brighton, N. Y., gives the following figures for handling coal along the Atlantic seaboard: The cost of shoveling coal by hand in the hold of the vessel into ordinary iron buckets is about 6 to 7 c. per T. of 2,000 lb.; the cost for iron ore, phosphate rock, or sand, about 10 % less. The cost of shoveling coal and hoisting it out of vessel to the wharf with an ordinary hoist with manila rope is 12 to 13 c. per T., so that the hoisting costs about the same as the shoveling. The cost for both shoveling and hoisting with a steam engine is 10 to 11 c. per T. The cost when using a steam shovel or grab bucket for taking up coal out of the vessel varies greatly in different classes of vessels, but usually runs from about 1 $ to 5 c. per T., averaging about 3 c. After the coal is hoisted, it can be carried into storage with an automatic railway or other efficient plant, at a cost of about 1 to 1 c. per T. For great distances, a cable railway or a conveyor can be used, which handles the material about as cheaply as for short distances, but the cost of plant is greatly increased. In unloading anthracite from cars on a trestle into pockets or on the ground, the loss on all sizes is 2 to 3 % when the coal is not resized; when it is resized the loss is 8 to 9%. The cost of stocking and unloading anthracite by the Dodge system is given by Mr. Piez, as follows: Year fj xpense, n. Cents. 0> o3 to M P,t! * - 1 -f ! V s ig ) - 1 !S P ^ ll f- i ^> ^ li 1 A OIOM 51 UC ^^ r: - tl I 111 1 %z 1 IS *Mj J?2 Jj i^i ^ 'I! | t>|t; ll li|l * ^ X ;|S k' !^| ^ |il e ^^^^^^^^^ " ^^^^^^$SS^^ ^^^ 1 4 l|| ^ c ! I * v > N ^ |l I || fs j | " I ^ x u* l| * ^:?^?is^^^^$S5$ MINE SAFETY Assistant foremen must not O. K. nor allow any place to be cut where posts are more than 6 it. from the face at the bot- tom. No permanent timber- ing will be allowed on haulage roads ^ unless under special instruc- tions from the general superintendent. Loaders must clean up slate falls in their work- ing places, and must be paid extra for this work. The general arrange- ment of hangers, etc., for trolley wire is shown on accompanying plans (see Figs. 2, 3, 4 and 5) which must be strictly followed. ^ . Trolley wire must be ^g hung 6 in. outside of rail ^iu,o and must be as nearly 1 5 parallel to it, both hori- zontally and vertically as it can be. Feeder cables must be supported at intervals of 20 ft. on barn hangers and special " Gem " insu- lators. Cables are to be . placed 12 in. outside of trolley lines, ** and must be connected to them at in- tervals of 200 ft. Cables must be properly dead ended with cable clamps and insulated turn buckles. All insulated cables and wires must be kept free from grounds, same as bare wires. All men must be checked in and out of the mine each day. All work excepting such repairs as cannot be done while operating or at night must be suspended on Sundays. No machinery of any kind must be allowed to operate unless all gears and dangerous portions are fully guarded. Safeguarding Machinery. The second greatest cause of accidents in & i coal mines results directly or indi- ^S>5 rectly from machinery, mechanical PJJ devices, electrical conductors, etc. ;^ Although there are many exceptions, ;5z accidents with machinery generally ;5 arise from one or more of five causes: g (o) Falls from ladders, platforms, !<*< runways, etc., around machines. '= = (6) Coming into contact with mov- * =. ing machine parts. zo (c) Electric shocks. r 5 W The failure of a machine part. (e) Mismanipulation of hand-oper- zo ated controlling devices (valves, levers, 0:= switches, etc.). << The remedy for the[class of accidents MINE SAFETY 979 under (a) is simple and if carefully executed, quite effective. Ladders, stag- ings, platforms, runways, etc., should be made abundantly strong to carry any weight which may be placed upon them; ample railings should be provided on all platforms, stairways, etc., and non-slipping feet on movable ladders. Coming into contact with moving elements of machines is a prolific source of mining acci- dent. When buying new machinery it is wise to specify that such ma- chines should be properly safeguarded before deliv- ery. Particularly danger- ous are explosed gear trains, revolving l)olt heads, set screws, splines, open keyways and the like. Such machine parts should be eliminated so far as possible, e.g., ordinary square-head set screws should be replaced with hollow flush-head set screws. In addition, revolving or moving dan- gerous machine parts should be thoroughly guarded. Guards for machine parts or ma- chines in general may be of many materials and many types of construc- tion. Wooden guards are vastly better than none. Pipe or structural shape railings _ have a legitimate application in safeguarding belts, silent chains and the like. Probably the most satis- factory guards are, how- ever, constructed of a structural shape frame- work over which heavy woven wire or expanded metal is placed. _ Such guards are shown in Figs. 6, 7, 8, 9 and 10. Some firms have constructed quite efficient guards as well as some presenting a respectable appearance from worn-out perforated plates used on shaker screens. For this pur- pose, however, the per- forations should not ex- ceed about 2 5 in. in diam- 980 MINE SAFETY Experience has proved o which access is neces- eter as a larger opening may admit a man's hand. that it is better to make the guarding of machinery to wnicn access is neces- sary for oiling, etc., a little difficult of removal rather than extremely easy to take apart. If it is too easily removed, it may not be replaced. Protecting from Electricity. Generally speaking an air gap of sufficient width is a sure protection against electric shocks. The only safe way in which to treat an electrical conductor, regardless of insulation or the voltage carried, is to consider it as if it carried a high potential and was devoid of all insulation. Trolley wires may be portected from accidental contact by trolley guard boards, a good type of which is shown in Fig. 5. In all locations where men may pass under such wires during the day's work, as at turnouts, such boards should always be placed. The failure of machine parts is an accident which it is difficult to antici- pate. There is practically no means of determining the existence of a flaw in a welded pipe or a cold shut in a cast fitting. The danger from the failure of FIGS. 6 TO 8 such parts is in many instances quite as much from the release of the fluid carried (steam, air, hot water, etc.), as from flying fragments. In certain instances breaking parts, dangerous in themselves, may be rendered harmless by the installation of proper shields or retainers. Probably the best known of such devices are water glass protectors on boilers and safety collars on emery wheels. Preventing Mismanipulation of Controlling Devices. Many machines, machine parts and electrical equipment cause accidents through mismanipu- lation. Among these might be mentioned overwinds, the closing of electric circuits while men are repairing parts thereof; the unintentional opening of valves allowing steam or hot water to enter boilers in which repair men are at work, and the like. Overwinds may be prevented by reliable overwind pre- ventors or regulating devices attached to the engine which will not allow a safe speed to be exceeded or the landing to be passed. Many such devices are on the market. Switches controlling electric circuits should be provided with means for locking them open, the key being carried by the chief repair man. In the case of such circuits as trolleys or the cables feeding them an additional precaution consists in placing an intentional temporary short circuit, e.g., a crowbar, mine drill, piece of wire, etc., between the trolley and the rail a few yards away from the repair men in the direction of the power supply. Valves leading to the interior of boilers, feed-water heaters and the like wherein repairs are being made should either be locked in the closed posi- tion by means of a chain and padlock or some other means should be taken Tfghfener Pulle ttotor Pulley -- 981 DETAILS OF6UARD FIG. 10 982 MINE SAFETY which will render it impossible for either steam or hot water to be turned in upon them. The foregoing are only a few suggestions of the many means which may be employed to insure the safety of workers around coal mines. Many others will doubtless suggest themselves and be found advisable to install under specific circumstances. Safety Practices of the H. C. Frick Coke Co. In the proceedings of the American Institute of Mining Engineers, vol. 51, page 345, Thomas W. Dawson gives the following r6sum6 of the safety practices employed by the H. C. Frick Coke Co. These are all well worthy of careful consideration by the official who really wishes to make his mines as safe as possible. Every official and foreman of the company is continually impressed with the fact that "safety" should be the first consideration, and all officials and their subordinates are brought together as one great committee on safety. Pamphlets showing the duties of the miner and the manner in which he may protect himself from danger and giving safety regulations for those working around machinery have been printed and generally distributed. Permanent danger signs are placed wherever there is the least possibility of an accident. When men are working in shafts, the " Men in Shaft" sign is placed so that no accident can be caused by mistake in moving cages. A similar sign is placed on hoisting engines and other machinery when it is being repaired. When workmen are cleaning or making repairs to the inside of a boiler, a "Man in the Boiler" sign is displayed outside and the steam valve for this boiler is locked and the key carried by one of the men until the work is completed. When coke-drawing machines are being repaired or cleaned, the "Do Not Move" sign is placed on the controller and the trolley wheel is locked and the key carried by one of the repair men until the work is finished. "No Clearance" signs are conspicuously displayed at all points about the plants where there is no clearance for a man between moving cars and ob- structions of any character. Bridge guards and overhead warning signs are placed wherever needed. In the mines, guide signs in various languages are posted at road junctions and on traveling ways, indicating the safest way out of the mine. All machinery is safely guarded. These guards include locking devices for handwheels of valves, safety locks for electric switches, guards for water gauges; safety gaskets to be inserted in steam blow-off and feed- water con- nections when cleaning and repairing boilers; safety locking device for self- dumping cages; soap lubrication for air compressors; wagon guard and dumping platform for swing-gate mine cars; spooling device for tail ropes on haulages; stiles or protected crossings over rope and sheaves where necessary for men to pass; improved safety catch for cages; device for positively rectifying wagon catches on car hauls; self-closing hinges for shaft gates ; steel galleries for runways over boilers, and safety platforms for operating electric larries. "Do Not Touch " signs are used about electric wires, indicating vol- tage of ^current; and "Do Not Pass Under" signs are used where there is danger in passing underneath structures. Steel doors are provided to drop over shafts which have wooden head frames or coal bins above them, should these wooden structures catch fire. The company has originated a device for automatically controlling high-pressure air compressors. When the tem- perature of the discharge air in the pipe reaches a predetermined point, showing that the pressure is excessively high, it acts on the thermometer and recording device, thus closing an electric circuit and energizing a solenoid. This moves over a tripping device, which opens the pilot valve, releasing the steam pressure on one side of the regulating piston. Thereby the valve on the steam feed pipe is automatically closed, shutting off the steam and stopping the compressor. All hoisting engines are equipped with an automatic overwinding device, which acts directly on the engine, cutting off the steam and applying the brakes. When it is necessary to clean the sump at the bottom of the shaft, the cages are hoisted to a clearance height and secured by iron pins, through holes in the guides; these pins are attached to the guides by chains, which prevent their removal when not in use. At the surface landings of all shaft mines, a device is installed which pre- vents the gates from being opened when the cage is not in position at the landing. All hoisting compartments of shafts are lined at the cage ends. All cages and safety catches are periodically inspected, tested, and a written report made of the inspection. In no case is a hoisting rope kept in service MINE SAFETY 983 longer than 2\ yr., even though apparently safe and in good condition. Fre- quent inspection of air shafts must be made to keep them open and free at all times from ice and other obstructions. A fire boss must make this exami- nation and travel either up or down such shaft once each day, the mine fore- men once each two weeks, and the superintendent once a month. The company's rules require that in mines generating explosive gas not less than 500 cu. ft. of air per min. per person employed in the mine shall be provided at the intake and this must be so distributed that there will not be less than 300 cu. ft. per min. per person employed in each split at the working faces. No mine shall have at the intake less than 300 cu. ft. of air per min. per person employed, and at the working places at least 150 cu. ft. per min. per person employed. Measurements of air supplied are carefully made and reported to the general office once each week. Local officials at mines gen- erating gas are required to keep air up to the working faces and to such other places where explosive gas might be encountered. At a number of the larger and more recent plants, the ventilating fan is operated by two engines, one on each end, and either of them powerful enough to operate the fan in case of failure of the other. All ventilating systems in the mines are ascensional. The Clowes hydrogen test lamp is used in all mines generating gas, for testing purposes. Samples of air are taken in gaseous mines and sent in copper cans to the company's laboratory, where they are analyzed. The results of the analyses are reported to the general office and to the mine. If these show a percentage of explosive gas which might have been detected by the Clowes lamp, the party making the test and reporting no gas is required to make an explanation. Boreholes are frequently drilled from the surface to release any dangerous accumulations of explosive gas in the gob, where these cannot be remoyed by the mine ventilation. Shot firers have been employed to do all blasting by battery, and inspect all places where shots have been fired to see that there is no fire or other danger thereafter. Only the safest permissible explosives are used, and all tamping is done with clay. All safety-lamp mines are examined on Sundays, holidays and lay-off days, and all mines which have been idle for more than two consecutive days are examined before operations are renewed. In the larger mines, wherever safety lamps are used, auxiliary escapeways are provided. In some instances these are stair shafts from the surface to the mine, placed in the active work- ing sections, and used also for additional ventilation. In other cases, means of escape are provided by having connections between mines, which are closed by double iron doors. Frequent examinations are made to see that these doors are always in condition for use. Where coal dust occurs, a system of pipes and a supply of water under sufficient head and all necessary appliances are provided to dampen thoroughly the floor, sides, and roof of all parts of dry mines. On rope haulage, a device is provided for disengaging the rope from the trip as soon as it is given slack. Brakes are provided for all mine cars and 2^ ft. clearance is provided on all haulageways on one side; this side being indicated by a wide whitewashed strip on the rib. _ Systematic timbering systems are demised and strictly followed. Printed regulations cover the system of timbering in rooms, headings, and in rib and pillar drawing; these are worked out to suit conditions at the various mines. Timbering is not set without caps or cross-bars. All mines have complete mine-telephone systems. Stables, pump rooms, haulage-engine rooms, shaft bottoms, underground offices and all such places where men might congregate are of fireproof construction and are kept clean and neat. No open lights are allowed in any building. Cans are provided for the reception of oily waste, grease, small quantities of oil, etc. All electric wiring is carefully inspected twice each year. All bare power lines underground and on the surface are properly guarded for their entire length by a neat wooden guard, so as to prevent the workman or his tools from com- ing in contact with the same. For the same reason, trolley wires for coke- drawing machines are placed at a sufficient height to make contact with tools unlikely. A system of checking men in and out of the workings is maintained at all of the mines. All abandoned places in the mines are fenced off. The company employs four mine inspectors, one of them acting as cruet. It is the duty of these men to visit each mine and thoroughly inspect it at least once every 60 days. When an accident occurs in or about any mine, the chief mine inspector promptly visits the scene of the" accident, gathers all of the data he can relative thereto and makes a sketch of the surroundings. 984 MINE SAFETY This sketch is put into permanent form, blueprinted and sent to each mine with a circular letter, giving a full account of the accident and making sug- gestions for the prevention of similar ones. This is discussed at the meeting of the local officials at each plant. Once each week, the superintendent of each plant and his subordinates meet and discuss mine conditions and opera- tions in general and especially matters pertaining to the safety of their employees. The discussions of these meetings are reported to the General Superintendent each week. General meetings are held at stated intervals at the general office, which are attended by the superintendent of each plant and .heads of departments. Projections for mine workings are made far in advance of the actual work, and the haulage and ventilating problems are planned so that when the mine is developed the best system is in use. Specifications are written for each mine, stating where and how the mining is to be done. The officials of the company make detailed inspections at intervals, insuring that their instruc- tions and the best methods are actually followed. A safety committee of three or four men is appointed at each mine, which inspects periodically the working places, roadways, ventilation and any other things which in its opinion might be the cause of an accident. The com- mittee reports in writing to the superintendent of the mine, who forwards the same to the general office. These suggestions are immediately acted upon and all dangers reported, should there be any, are removed as quickly as possible. . Three rescue and first-aid stations are maintained at the different plants of the company, which are fully" equipped with the best apparatus and accessories obtainable. About 400 men have been thoroughly trained and qualified in both rescue and first-aid work, local contests being held by the different teams at various times. Emergency hospitals, fully equipped, have been provided at a number of the largest mines. Tests are made frequently for gas above roof falls in gobs. Work is prohibited in any place in which gas is found, until after it has been removed. Mine inspectors instruct all new employees about the dangers of their work. MINE-RESCUE WORK Mine-rescue work is usually understood to mean the rescue of men or the recovery of bodies after a mine explosion, mine fire or other disaster. In the case of explosions or fires it implies the use of so-called rescue apparatus consisting of oxygen helmets, mouth-breathing apparatus, etc. Organization. The organization for mine-rescue work will differ so widely with local conditions that but little may be said on the subject in a book of this kind. Careful preparation and training of a rescue crew here means everything. While rescue work may be undertaken by untrained men it is necessarily much slower and more dangerous than where a well- trained, well-disciplined and thoroughly reliable team of helmet men are at hand. As to the selection, organization and training of a helmet crew the U. S. Bureau of Mines has done much valuable work along this line, and every mine or group of mines under one management should avail itself of the in- struction, training and advice of the mine-rescue experts on the various mine-rescue cars maintained by the government. At least four helmets and preferably six should be available at all times for immediate use, and the organization of the team should be such that not more than half its members should be underground at any one time, that is, with a rescue team contain- ing 12 men, 6 should at all times be available for instant call to service, and at least 4 of these should be thoroughly familiar with the underground work- ings. All should be men of good physique, sound heart and of known re- liability, nerve and coolness. First Steps after a Disaster. It is extremely important that immediately upon the occurrence of a mine disaster, such as an explosion, that the proper steps toward rescue be taken promptly. Here again much will depend upon circumstances and local conditions, but in a general sense the following is necessary. Call the helmet men together, summon aid from nearby mines, summon the nearest government mine-rescue car. It is important that exploration work start as promptly as possible. Consequently the helmet men should precede all others into the mine. There are two other important considerations which require careful attention; the ventilation must be restored as quickly as possible and the means of communicating with the underground workings must be kept intact or repaired immediately. If the mine is a shaft operation the hoisting cages if damaged should be repaired as MINE SAFETY 935 quickly as possible or if this is out of the question a temporary means of rais- ing and lowering men and material must be had. For this purpose some mines keep on hand an emergency cage so that if the regular cages are put out of commission, men at least may still be raised and lowered by the emergency apparatus. Reversing the Air Current. An explosion usually causes more or less havoc with the underground ventilating system, that is, brattices are fre- quently destroyed, stoppings broken down, etc. There is a wide diversity of opinion among engineers and mine men in general concerning the advisability of reversing the air current, that is, changing a blowing fan to an exhauster and vice versa after a mine disaster. This is a question, the expediency of which had better be thought out before the explosion occurs, or in any instance the current should not be reversed without due and careful consideration. Men attempting to find their way out of the mine after a disaster are apt to be guided largely by the air current flowing. They are in utter darkness unless of course they be provided with safety lamps or electric lamps and will naturally move against the air current. If this current is reversed it will in many instances drive the foul and poisonous gases resulting from the explo- sion directly upon them. There may however be instances wherein it would be advisable to reverse the current. The Work of Recovery. Mine-rescue and recovery work requires above all else a strong and careful leader. This leader should if possible be known at least by reputation to all the men engaged in the work. He should be a man whom all- can respect and trust. After it has been ascertained that the fan is in working order and at work (an auxiliary fan may be used if necessary), and a means of access to the mine is established, the helmet men with their mice, canaries or qther means of testing the gas may enter the mine. These men are to the main body of the rescuers what the scouts are to an army inlarge measure at least they con- stitute the department of security and information. Their work will be to explore the mine, ascertain the presence of dangerous gas and bring to a point of safety any living men that may be found. Unhelmeted men should follow them, restoring the ventilation as they go. This usually requires t the building of a considerable amount of temporary bratticework and stoppings and material therefor (boards, plank, posts, canvass, nails, spikes, etc.) must be provided. No one should be allowed to enter the mine merely through curiosity. Whoever enters should be immediately put to work. The person directing recovery work may do so either from the surface, the foot of the shaft or some other convenient point, communicating with his various lieutenants either by word of mouth, by telephone if possible or in some instances by messenger at frequent intervals. The person directing rescue and recovery work should be careful in his selection of lieutenants. The ventilation apparatus is perhaps the most important of all machinery. It must be kept going, or if a shutdown is absolutely necessary, this must be anticipated, a sufficient amount of time to allow all men, helmeted as well as unhelmeted to be withdrawn, from the mine before the air current is actually stopped. It is well therefore to place an experienced man at the fan, whose sole duty it shall be to keep it in opera- tion. If necessary, this man should have all the helpers he may require. The hoisting apparatus is also important, but if possible the regular hoist man should stick to his post. There should be appointed a gang whose duty should be to secure and bring to the mouth of the mine the materials neces- sary for bratticing. If the mine is electrically lighted a competent electrician with a requisite number of helpers should be put to work repairing or estab- lishing lighting conditions. The brattice men fol^wing the helmet crew should be under an experienced brattice builder who is competent to see that the work is done properly and rapidly; in many instances also a man with such assistance as he may need may be employed to transport the various materials from the mine entrance to the point where they are needed. Furthermore, since mine rescue work usually lasts for several hours or even days a commissary department should be established so that food such as sandwiches, hot soup and particularly hot coffee may be served to the men at work at regular intervals and the coffee whenever they desire it. Men skilled in first aid as well as physicians should also be on hand to give prompt and efficient treatment to any men that may be found alive. The helmet men will of course remove few if any dead bodies so long as there is even hope of finding living people in the mine. Once a man is found alive he should be promptly taken to a point where at least reasonably pure air is available. 986 MINE SAFETY In selecting his lieutenants heading the various gangs or groups of men above mentioned, the" man in charge should use careful discretion and dele- ate to each subordinate the work with which that particular man is most familiar. Thus a mine official of even high standing such as a superintendent might be given a job of caging at the ground landing if he were known to have had successful previous experience at that kind of work. The man in charge of the transporting of material from the shaft bottom to the point of use might be a mine superintendent or he might be a motor boss, depending on his previous experience in the transportation department. The main idea is that every man in charge of a gang should know the work which he is called upon to do, know it well and be a person that can be depended upon. The success of mine-rescue work, that is, the recovery of living men, will often depend much upon the coolness, good judgment and persistence of the man or men in charge of this work. The careful mine official will therefore think out and decide many possible mine-rescue problems before the actual time of disaster arrives. _ MINE-RESCUE APPARATUS Mine-rescue apparatus, so-called, is of two general types: (a) breathing apparatus, used by the rescue crew, and (b) resuscitation apparatus used by or rather on the people. recovered. Breathing Apparatus. There are two types of breathing apparatus in general use in the United States. These are known respectively as helmet apparatus and mouth-breathing apparatus. The helmet apparatus consists or a metal helmet which may be strapped over the face and be rendered air- tight by an inflatable gasket which fits under the chin and extends upwards completely encircling the front portion of the head or by other means. PIG. 1 The rear portion of the head is protected by a leather apron. The mouth- breathing apparatus is exactly similar except that in place of the helmet a mouthpiece which is provided with a device to close the nostrils of the nose is strapped onto the head. The oxygen containers, pipes, breathing bag and regenerator are at least similar if not identical in the two types and sometimes are made interchangeable. The operation of the instrument is simple and may be readily understood from the diagrammatic drawing Fig. 1. The oxygen tanks A A are connected together and the flow of oxygen is regulated by the valve B. Opening this valve allows the compressed oxygen in the tanks to flow to the pressure gauge C and to the reducing valve D, which is fitted with a safety valve E. The oxygen is reduced to a predetermined pressure in the regulating valve and next passes to the injector F. It then flows through the pipe G to the inhalation compartment of breathing bag H and from thence to the mouth- piece or helmet. After being exhaled from the lungs the gas passes to a MINE SAFETY 987 second compartment or exhalation bag / which is part and parcel of the inhalation bag but separated therefrom by a partition. From here it passes through the pipe J to the regenerator. This is provided with potash in a granular form which is arranged in wire gauze trays around which the exhaled oxygen passes and from which the carbon dioxide is absorbed by the chem- ical. It then passes through the pipe K to the injector where it is reoxygen- ated and again passed to the breathing bag // to be inhaled. Under ordinary conditions the oxygen tanks contain sufficient compressed oxygen for 2 hr. of hard work. A smaller regenerator is sometimes employed for practice work in the smoke. room, thus reducing the cost of each practice. When the mouth-breathing apparatus is used, it is advisable to supply the wearer with smoke goggles to protect the eyes in case work is being done in any gas which would tend to irritate them. The operation of the helmet is practically the same as that of the mouth- breathing apparatus above described except that the helmet is substituted in place of the mouthpiece. The mouth-breathing . - apparatus is somewhat lighter and simpler 'both in construction and operation than is the helmet. The helmet, however, possesses the advantage of allowing the wearer to talk with his companions which is diffi- cult, if not impossible, with the mouth-breathing apparatus. Oxygen for use with mine-rescue apparatus may be purchased in large cylinders from whence it may be transferred to the small cartridges of the breathing apparatus by means of a suitable hand pump. Such pumps are usually made double-acting and will com- press the oxygen in the small tanks to approximately 120 atmospheres. Self Rescuer. A small type of breathing apparatus for use in noxious or poisonous gases and holding a charge of oxygen sufficient for 30 min. work is known as ^ the self rescuer. This apparatus is compact, weighs about 6J. lb., can be quickly adjusted to the wearer and does not require previous training. This apparatus is shown diagramatically in Fig. 2. Here 5 represents the oxygen cylinder, U the closing valve, P the potash or regenerating cartridge, A the breath- ing bag, L the respiration pipe which is provided with the rubber mouthpiece M. The apparatus is sus- pended by a strap around the neck while a canvas apron fastened around the waist holds the apparatus in place. The exhaled air flows through the respira- tion pipe L into the regenerator P where it is subjected to the action of the carbon-dioxide-absorbihg chemicals. Freed from the products of respira- tion the air enters the breathing bag A where a fresh oxygen supply is pro- vided from the cylinder S. The regenerated air is again drawn through the potash cartridge where it is once more subjected to purification and is inhaled through the pipe L. Care must be taken with any of these instru- ments to provide fresh potash cartridges for regenerating the air. Fresh cartridges when shaken will rattle, spent ones will not. Resuscitation Apparatus. In cases of partial asphyxiation from poisonous gas or drowning, severe electric shock, etc., a means of compelling the patient to breathe is necessary. This may be supplied either by artificial respiration according to the Schaefer or Sylvester method or by some variety of re- suscitation apparatus. One of the simplest of resuscitation apparatuses is shown in Fig. 3 and is known as the lungmotor. This may be arranged to administer either atmospheric air only or atmospheric air enriched with oxy- gen either from a charged tank or an oxygen generator, or pure 9xygen from the same source. The lungmotor consists of two-air pumps which are oper- ated simultaneously but which are connected together only by the two flexi- ble tubes leading to the face mask. After the face mask has been adjusted and strapped in place and the adjustment for the size of the patient made by turning the pin A so as to give the proper length of stroke to the two pumps the handle of the machine is simply worked up and down at the normal rapidity of breathing; the operator may judge this from his own respiration. Air is thus gently but positively forced into and withdrawn from the patient's lungs, the lungs meanwhile being maintained at their normal inflation. In FIG. 2 MINE SAFETY FIG. 4 NATURAL SINES AND COSINES 989 case it is desired to administer to the patient an atmosphere richer in oxygen than atmospheric air a charged tank of oxygen or an oxygen generator may be connected to the nipple C which forms the oxygen inlet. An adjustment of the mixing valve B renders it possible to administer all air, all oxygen, or any desired mixture^of the two. This apparatus is light, positive in action, easily portable and is not dependent for operation upon a supply of oxygen either compressed in tanks or generated as required. Another type of apparatus which has been used to a considerable extent is known as the pulmotor. The motive power for this machine is the oxygen compressed in the cylinder C (see Fig. 4). When the valve V is opened the full pressure of the oxygen in the tank is exerted upon valve D. _ It is here reduced to 75 Ib. per sq. in. and at this pressure passes to the injector 5. Here the oxygen is fed at the rate of cu. ft. per min. through the tube L. The injector is so arranged, 'however, that while accomplishing this function it will create a suction through a line connected to the outside air, thus drawing in a large volume of atmospheric air, mixing it with the oxygen and forcing it through tube E to the lungs, which are represented by the bag at the bottom of the figure. This action continues until the lungs are inflated to a measured amount. There being no valve or other obstruction to prevent, this increase of pressure acts through the tube A which leads to the bellows B. As soon as the pressure attains .29 Ib. per sq. in. this pressure forces the head of the bellows outward reversing the pulmotor valve L through the medium of a tension spring. The suction action of the nozzle 5 is now cut off from the outside circuit and is carried through the return air tube A which is connected through the face mask to the lungs. Air from the lungs is thus exhausted to the outside air until a proper vacuum amounting to .37 Ib. per sq. in. is developed in the lungs, when the bellows contracts under the action of the vacuum throwing the valve back to its original posi- tion and starting the cycle of operations over again. This action proceeds at the rate of from 14 to 18 strokes per min. The entire equipment, including^ several sizes of face masks, is packed in a wooden carrying case for convenience in transportation. This apparatus has the advantage of being automatic in action but is somewhat complicated. It has, however, been used to a wide extent and with considerable success. TABLE OF NATURAL SINES, COSINES, TANGENTS, AND COTANGENTS EXPLANATION Given an angle, to find its sine, cosine, tangent, and cotangent To find the sine, cosine, tangent, and cotangent of 37 24', look in the table of natural sines along the tops of the pages, and find 37. Glancing down the left-hand column marked ('), until 24 is found, find opposite this 24 in the column marked sine and headed 37, the number .60738; then .60738 = sin 37 24'. Similarly, find in the column marked cosine and headed 37, the number .79441, which corresponds to cos 37 24'. So, also, find in the column marked tangent and headed 37, and opposite 24', the number .76456; and in the column marked cotangent and headed 37, and opposite 24', the number 1.30795. In most of the tables published, the angles run only from to 45 at the heads of the columns; to find an angle greater than 45, look at the bottom oj the. page and glance upwards, using the extreme right-hand column to find minutes, which begin with at the bottom and run upwards, 1, 2, 3, etc., To find the sine of 77 43', look along the bottom of the tables until the column marked sine and marked 77 is found. Glancing up the column of minutes on the right until 43' is found, find opposite 43' in the column marked sine at the bottom and marked 77, the number .97711; this is the sine of 77 43'. Similarly, the cosine, tangent, and cotangent may be found. To find the sine, cosine, tangent, or cotangent of an angle whose exact value is not given in the table: f 990 NATURAL SINES AND COSINES Rule. Find in the table the sine, cosine, tangent, or cotangent corresponding to the degrees and minutes of the angle. For the seconds, find the difference of the values of the sine, cosine, tangent, or cotangent taken from the table between which the seconds of the angle fall; multiply this difference by a fraction whose numerator is the number of seconds in the given angle and whose denominator is 60. // sine or tangent, add this correction to the value first found; if cosine or cotangent, subtract the correction. EXAMPLE. Find the sine, cosine, tangent, and cotangent of 56 43' 17". SOLUTION. Sin 56 43' = .83597. Sin 56 44' = .83613. As 56 43' 17" is greater than 56 43' and less than 56 44', the value of the sine of the angle lies between .83597 and .83613; the difference equals .83613 - .83597 = .00016; multiplying this by the fraction JJ, .00016 X H = .00005, nearly, which is to be added to .83597, the value first found, or .83597 + .00005 = .83602. Hence, sin 56 43' 17" = .83602. Cos 56 43' = .54878; cos 56 44' = .54854; the difference equals .54878 .54854 = .00024, and .00024 X II = .00007, nearly. Now, as the cosine is desired, this correction must be subtracted from cos 56 43', or .54878; subtraction, .54878 - .00007 = .54871. Hence, cos 56 43' 17" = .54871. Given the sine, cosine, tangent, or cotangent, to find the angle corresponding If the sine of an angle is .47486; what is the angle? Consulting the table of natural sines, glance down the columns marked sine until .47486 is found, opposite 21' in the left-hand column and under the column headed 28. Therefore, the angle whose sine = .47486 is 28 21', or sin 28 21' = .47486. To find the angle corresponding to a given sine, cosine, tangent, or co- tangent whose exact value is not contained in the table: Rule. Find the difference of the two numbers in the table between which the given sine, cosine, tangent, or cotangent falls, and use the number of parts in this difference as the denominator of a fraction. Find the difference between the number belonging to the smaller angle and the given sine, cosine, tangent, or cotangent, and use the number of parts in the dif- ference just found as the numerator of the ftaction just mentioned. Multiply this fraction by 60, and the result will be the number of seconds to be added to the smaller angle. EXAMPLE. Find the angle whose sine equals .57698. SOLUTION. Looking in the table of natural sines, in the column marked sine, it is found between .57691 = sin 35 14' and .57715 = 35 15'. The difference between them is .57715 - .57691 = .00024, or 24 parts. The difference between the sine of the smaller angle, or sine 35 14' = .57691, and the given sine, or .57698, is .57698 .57691 = .00007, or 7 parts. Then, / 4 X 60 = 17.5", and the angle = 35 14' 17.5", or sin 35 14' 17.5" = .57698. The cosecant of an angle is equal to the reciprocal of its sine, and the secant is equal to the reciprocal of its cosine. Hence, to multiply a quantity by the cosecant, divide it by the sine; or, to divide it by the cosecant, multi- ply it by the sine. Similarly, to multiply a quantity by the secant of an angle, divide it by the cosine; or, to divide it by the secant, multiply it by NATURAL SINES AND COSINES 991 / fl P 1 2 5 4 Sine Cosine Sine Cosine Sine Cosine Sine Cosine Sine Cosine .00000 1. .01745 .99985 .03490 .99939 .05234 .99863 .06976 .99756 60 1 .00029 1. .01774 .99984 .03519 .99938 .05263 .99861 .07005 .99754 59 2 .00058 .01803 .99984 .03548 .99937 .05292 .99860 .07034 .99752 58 3 .00087 .01832 .99983 .03577 .99936 .05321 .99858 .07063 .99750 57 4 .00116 .01862 .99983 " .03606 .99935 .05350 .99857 .07092 .99748 56 5 .00145 .01891 .99982 .03635 .99934 .05379 .99855 .07121 .99746 55 6 .00175 .01920 .99982 .03664 .99933 .05408 .99854 .07150 .99744 54 7 .00204 .01949 .99981 .03693 .99932 .05437 .99852 .07179 .99742 53 8 .00233 .01978 .99980 .03723 .99931 .05466 .99851 .07208 .99740 52 9 .00262 .02007 .99980 .03752 .99930 .05495 .99849 .07237 .99738 51 10 .00291 .02036 .99979 .03781 .99929 .05524 .99847 .07266 .99736 50 11 .00320 .99999 .02065 .99979 .03810 .99927 .05553 .99846 .07295 .99734 49 12 .00349 .99999 .02094 .99978 .03839 .99926 .05582 .99844 .07324 .99731 48 13 .00378 .99999 .02123 .99977 .03868 .99925 .05611 .99842 .07353 .99729 47 14 .00407 .99999 .02152 .99977 .03897 .99924 .05640 .99841 .07382 .99727 46 15 .00436 .99999 .02181 .99976 .03926 .99923 .05669 .99839 .07411 .99725 45 16 .00465 .99999 .02211 .99976 .03955 .99922 .05698 99838 .07440 .99723 44 17 .00495 .99999 .02240 .99975 .03984 .99921 .05727 .99836 .07469 .99721 43 18 .00524 .99999 .02269 .99974 .04013 .99919 .05756 .99834 .07498 .99719 42 19 .00553 .99998 .02298 .99974 .04042 .99918 .05785 .99833 .07527 .99716 41 20 .00582 .99998 .02327 .99973 .04071 .99917 .05814 .99831 .07556 .99714 40 21 .00611 .99998 .02356 .99972 .04100 .99916 .05844 .99829 .07585 .99712 39 22 .00640 .99998 .02385 .99972 .04129 .99915 .05873 .99827 .07614 .99710 38 23 .00669 .99998 .02414 .99971 .04159 .99913 .05902 .99826 .07643 .99708 37 24 .00698 .99998 .02443 .99970 .04188 .99912 .05931 .99824 .07672 .99705 36 25 .00727 .99997 .02472 .99969 .04217 .99911 .05960 .99822 .07701 .99703 35 26 .00756 .99997 .02501 .99969 .04246 .99910 .05989 .99821 .07730 .99701 34 27 .00785 .99997 .02530 .99968 .04275 .99909 .06018 .99819 .07759 33 28 .00814 .99997 .02560 .99967 .04304 .99907 .06047 .99817 .07788 [99696 32 29 .00844 .99996 .02589 .99966 .04333 .99906 .06076 .99815 .07817 .99694 31 30 .00873 .99996 .02618 .99966 .04362 .99905 .06105 .99813 .07846 .99692 30 31 .00902 .99996 .02647 .99965 .04391 .99904 .06134 .99812 .07875 .99689 29 32 .00931 .99996 .02676 .99964 .04420 .99902 .06163 .99810 .07904 .99687 28 33 .00960 .99995 .02705 .99963 .04449 .99901 .06192 .99808 .07933 .99685 27 34 .00989 .99995 .02734 .99963 .04478 .99900 .06221 .99806 .07962 .99683 26 35 .01018 .99995 .02763 .99962 .04507 .99898 .06250 .99804 .07991 .99680 25 36 .01047 .99995 .02792 .99961 .04536 .99897 .06279 .99803 .08020 .99678 24 37 .01076 .99994 .02821 .99960 .04565 .99896 .06308 .99801 .08049 .99676 23 38 .01105 .99994 .02850 .99959 .04594 .99894 .06337 .99799 .08078 .99673 22 39 .01134 .99994 .02879 .99959 .04623 .99893 .06366 .99797 .08107 .99671 21 40 .01164 .99993 .02908 .99958 .04653 .99892 .06395 .99795 .08136 .99668 20 41 .01193 .99993 .02938 .99957 .04682 .99890 .06424 .99793 .08165 .99666 19 42 .01222 .99993 .02967 .99956 .04711 .99889 .06453 .99792 .08194 .99664 18 43 .01251 .99992 .02996 .04740 .99888 .06482 .99790 .08223 .99661 17 44 .01280 .99992 .03025 ;99954 .04769 .99886 .06511 .99788 .08252 .99659 16 45 .01309 .99991 .03054 .99953 .04798 .99885 .06540 .99786 .08281 .99657 15 46 .01338 .99991 .03083 .99952 .04827 .99883 .06569 .99784 .08310 .99654 14 47 .01367 .99991 .03112 .99952 .04856 [99882 .06598 .99782 .08339 .99652 13 48 .01396 .99990 .03141 .99951 .04885 .06627 .99780 .08368 .99649 12 49 .01425 .99990 .03170 .99950 .04914 [99879 .06656 .99778 .08397 .99647 11 50 .01454 .99989 .03199 .99949 .04943 .99878 .06685 .99776 .08426 .99644 10 51 .01483 .99989 .03228 .99948 .04972 .99876 .06714 .99774 .08455 .99642 52 .01513 .99989 .03257 .99947 .05001 .99875 .06743 .99772 .08484 .99639 53 .01542 .99988 .03286 .99946 .05030 .99873 .06773 .99770- .08513 .99637 54 .01571 .99988 .03316 .99945 .05059 .99872 .06802 .99768 .08542 .99635 55 .01600 .99987 .03345 .99944 .05088 .99870 .06831 .99766 .08571 .99632 56 .01629 .99987 .03374 .99943 .05117 .99869 .06860 .99764 .08600 .99630 57 .01658 .99986 .03403 .99942 .05146 .99867 .06889 .99762 .08629 .99627 58 .01687 .99986 .03432 .99941 .05175 .99866 .06918 .99760 .08658 .99625 59 .01716 .99985 .03461 .05205 .99864 .06947 .99758 .08687 .99622 60 .01745 .99985 .03490 !99939 .05234 .99863 .06976 .99756 .08716 .99619 Cosine Sine Cosine Sine Cosine Sine Cosine Sine Cosine Sine / / 81 > ; 8 1 ; 8( ) 8 992 NATURAL SINES AND COSINES 5 6 70 8 9 Sine Cosine Sine Cosine Sine Cosine Sine Cosine Sine Cosine .08716 .99619 .10453 .99452 .12187 .99255 .13917 .99027 .15643 .98769 60 1 .08745 .99617 .10482 .99449 .12216 .99251 .13946 .99023 .15672 .98764 59 2 .08774 .99614 .10511 .99446 .12245 .99248 .13975 .99019 .15701 .98760 58 3 .08803 .99612 .10540 .99443 .12274 .99244 .14004 .99015 .15730 .98755 57 4 .08831 .99609 .10569 .99440 .12302 .99240 .14033 .99011 .15758 .98751 56 5 .08860 .99607 .10597 .99437 .12331 .99237 .14061 .99006 .15787 .98746 55 6 .08889 .99604 .10626 .99434 .12360 .99233 .14090 .99002 .15816 .98741 54 7 .08918 .99602 .10655 .99431 .12389 .99230 .14119 .98998 .15845 .98737 53 8 .08947 .99599 .10684 .99428 .12418 .99226 .14148 .98994 .15873 .98732 52 9 .08976 .99596 .10713 .99424 .12447 .99222 .14177 .98990 .15902 .98728 51 10 .09005 .99594 .10742 .99421 .12476 .99219 .14205 .98986 .15931 .98723 50 11 .09034 .99591 .10771 .99418 .12504 .99215 .14234 .98982 .15959 .98718 49 12 .09063 .99588 .10800 .99415 .12533 .99211 .14263 .98978 .15988 98714 48 13 .09092 .99586 .10829 .99412 .12562 .99208 .14292 .98973 .16017 .98709 47 14 .09121 .99583 .10858 .99409 .12591 .99204 .14320 .98969 .16046 .98704 46 15 .09150 .99580 .10887 .99406 .12620 .99200 .14349 .98965 .16074 .98700 45 16 .09179 .99578 .10916 .99402 .12649 .99197 .14378 .98961 .16103 .98695 44 17 .09208 .99575 .10945 .99399 .12678 .99193 .14407 .98957 .16132 .98690 43 18 .09237 .99572 .10973 .99396 .12706 .99189 .14436 .98953 .16160 .98686 42 19 .09266 .99570 .11002 .99393 .12735 .99186 .14464 .98948 .16189 .98681 41 20 .09295 .99567 .11031 .99390 .12764 .99182 .14493 .98944 .16218 .98676 40 21 .09324 .99564 .11060 .99386 .12793 .99178 .14522 .98940 .16246 .98671 39 22 .09353 .99562 .11089 .99383 .12822 .99175 .14551 .98936 .16275 .98667 38 23 .09382 .99559 .11118 .99380 .12851 .99171 .14580 .98931 .16304 .98662 37 24 .09411 .99556 .11147 .99377 .12880 .99167 .14608 .98927 .16333 .98657 36 26 .09440 .99553 .11176 .99374 .12908 .99163 .14637 .98923 .16361 .98652 35 26 .09469 .99551 .11205 .99370 .12937 .99160 .14666 .98919 .16390 .98648 34 2T .09498 .99548 .11234 .99367 .12966 .99156 .14695 .98914 .16419 .98643 33 28 .09527 .99545 .11263 .99364 .12995 .99152 .14723 .98910 .16447 .98638 32 29 .09556 .99542 .11291 .99360 .13024 .99148 .14752 .98906 .16476 .98633 31 30 .09585 .99540 .11320 .99357 .13053 .99144 .14781 .98902 .16505 .98629 30 31 .09614 .99537 .11349 .99354 .13081 .99141 .14810 .98897 .16533 .98624 29 32 .09642 .99534 .11378 .99351 .13110 .99137 .14838 .98893 .16562 .98619 S8 33 .09671 .99531 .11407 .99347 .13139 .99133 .14867 .98889 .16591 .98614 27 34 .09700 .99528 .11436 .99344 .13168 .99129 .14896 .98884 .16620 .98609 26 35 .09729 .99526 .11465 .99341 .13197 .99125 .14925 .98880 .16648 .98604 25 36 .09758 .99523 .11494 .99337 .13226 .99122 .14954 .98876 .16677 .98600 24 37 .09787 .99520 .11523 .99334 .13254 .99118 .14982 .98871 .16706 .98595 23 33 .09816 .99517 .11552 .99331 .13283 .99114 .15011 .98867 .16734 .98590 22 39 .09845 .99514 .11580 .99327 .13312 .99110 .15040 .98863 .16763 .98585 21 40 .09874 .99511 .11609 .99324 .13341 .99106 .15069 .98858 .16792 .98580 20 41 .09903 .99508 .11638 .99320 .13370 .99102 .15097 .98854 .16820 .98575 19 42 .09932 .99506 .11667 .99317 .18399 .99098 .15126 .98849 .16849 .98570 18 43 .09961 .99503 .11696 .99314 .13427 .99094 .15155 .98845 .16878 .98565 17 44 .09990 .99500 .11725 .99310 .13456 .99091 .15184 .98841 .16906 .98561 16 15 .10019 .99497 .11754 .99307 .13485 . .99087 .15212 .98836 .16935 .98556 15 46 .10048 .99494 .11783 .99303 .13514 .99083 .15241 .98832 .16964 .98551 14 47 .10077 .99491 .11812 .99300 .13543 .99079 .15270 .98827 .16992 .98546 13 48 .10106 .99488 .11840 .99297 .13572 .99075 .15299 .98823 .17021 .98541 12 49 .10135 .99485 .11869 .99293 .13600 .99071 .15327 .98818 .17050 .98536 11 50 .10164 .99482 .11898 .99290 .13629 .99067 .15356 .98814 .17078 .98531 10 51 .10192 .99479 .11927 .99286 .13658 .99063 .15385 .98809 .17107 .98526 9 52 .10221 .99476 .11956 .99283 .13687 .99059 .15414 .98805 .17136 .98521 8 53 .10250 .99473 .11985 .99279 .13716 .99055 .15442 .98800 .17164 .98516 7 54 .10279 .99470 .12014 .99276 .13744 .99051 .15471 .98796 .17193 .98511 6 55 .10308 .99467 .12043 .99272 .13773 .99047 .15500 .98791 .17222 .98506 5 56 .10337 .99464 .12071 .99269 .13802 .99043 .15529 .98787 .17250 .98501 4 57 .10366 .99461 .12100 .99265 .13831 .99039 .15557 .98782 .17279 .984% 3 58 .10395 .99458 .12129 .99262 .13860 .99035 .15586 .98778 .17308 .98491 2 59 .10424 .99455 .12158 .99258 .13889 .99031 .15615 .98773 .17336 .98486 60 .10453 .99452 .12187 .99255 .13917 .99027 .15643 .98769 .17365 .98481 Cosine Sine Cosine Sine Cosine Sine Cosine Sine Cosine Sine 1 84 83 82 81 80 NATURAL SINES AND COSINES 993 / 1 [) 1 1 1 2 1 3 1 4 Sine Cosine Sine Cosine Sine Cosine Sine Cosine Sine Cosine .17365 .98481 .19081 .98163 .20791 .97815 .22495 .97437 .24192 .97030 60 1 .17393 .98476 .19109 .98157 .20820 .97809 .22523 .97430 .24220 .97023 59 2 .17422 .98471 .19138 .98152 .20848 .97803 .22552 .97424 .24249 .97015 58 3 .17451 .98466 .19167 .98146 .20877 .97797 .22580 .97417 .24277 .97008 57 4 .17479 .98461 .19195 .98140 .20905 .97791 .22608 .97411 .24305 .97001 56 5 .17508 .98455 .19224 .98135 .20933 .97784 .22637 .97404 .24333 .96994 55 6 .17537 .98450 .19252 .98129 .20962 .97778 .22665 .97398 .24362 .96987 54 7 .17565 .98445 .19281 .98124 .20990 .97772 .22693 .97391 .24390 .96980 53 8 .17594 .98440 .19309 .98118 .21019 .97766 .22722 .97384 .24418 .96973 52 9 .17623 .98435 .19338 .98112 .21047 .97760 .22750 .97378 .24446 .96966 51 10 .17651 .98430 .19366 .98107 .21076 .97754 .22778 .97371 .24474 .96959 50 11 .17680 .98425 .19395 .98101 .21104 .97748 .22807 .97365 .24503 .96952 49 12 .17708 .98420 .19423 .98096 .21132 .97742 .22835 .97358 .24531 .96945 48 13 .17737 .98414 .19452 .98090 .21161 .97735 .22863 .97351 .24559 .96937 47 14 .17766 .98409 .19481 .98084 .21189 .97729 .22892 .97345 .24587 .96930 46 15 .17794 .98404 .19509 .98079 .21218 .97723 .22920 .97338 .24615 .96923 45 16 .17823 .98399 .19538 .98073 .21246 .97717 .22948 .97331 .24644 .96916 44 17 .17852 .98394 .19566 .98067 .21275 .97711 .22977 .97325 .24672 .96909 43 18 .17880 .98389 .19595 .98061 .21303 .97705 .23005 .97318 .24700 .96902 42 19 .17909 .98383 .19623 .98056 .21331 .97698 .23033 .97311 .24728 .96894 41 20 .17937 .98378 .19652 .98050 .21360 .97692 .23062 .97304 .24756 .96887 40 21 .17966 .98373 .19680 .98044 .21388 .97686 .23090 .97298 .24784 .96880 39 22 .17995 .98368 .19709 .98039 .21417 .97680 .23118 .97291 .24813 .96873 38 23 .18023 .98362 .19737 .98033 .21445 .97673 .23146 .97284 .24841 .96866 87 24 .18052 .98357 .19766 .98027 .21474 .97667 .23175 .97278 .24869 .96858 36 25 .18081 .98352 .19794 .98021 .21502 .97661 .23203 .97271 .24897 .96851 35 26 .18109 .98347 .19823 .98016 .21530 .97655 .23231 .97264 .24925 .96844 34 27 .18138 .98341 .19851 .98010 .21559 .97648 .23260 .97257 .24954 .96837 33 28 .18166 .98336 .19880 .98004 .21587 .97642 .23288 .97251 .24982 .96829 32 29 .18195 .98331 .19908 .97998 .21616 .97636 .23316 .97244 .25010 .96822 31 30 .18224 .98325 .19937 .97992 .21644 .97630 .23345 .97237 .25038 .96815 30 31 .18252 .98320 .19965 .97987 .21672 .97623 .23373 .97230 .25066 .96807 29 32 .18281 .98315 .19994 .97981 .21701 .97617 .23401 .97223 .25094 .96800 28 33 .18309 .98310 .20022 .97975 .21729 .97611 .23429 .97217 .25122 .96793 27 34 .18338 .98304 .20051 .97969 .21758 .97604 .23458 .97210 .25151 .96786 26 35 .18367 .98299 .20079 .97963 .21786 .97598 .23486 .97203 .25179 .96778 25 36 .18395 .98294 .20108 .97958 .21814 .97592 .23514 .97196 .25207 .96771 24 37 .18424 .98288 .20136 .97952 .21843 .97585 .23542 .97189 .25235 .96764 23 38 .18452 .98283 .20165 .97946 .21871 .97579 .23571 .97182 .25263 .96756 22 39 .18481 .98277 .20193 .97940 .21899 .97573 .23599 .97176 .25291 .96749 21 40 .18509 .98272 .20222 .97934 .21928 .97566 .23627 .97169 .25320 .96742 20 41 .18538 .98267 .20250 .97928 .21956 .97560 .23656 .97162 .25348 .96734 19 42 .18567 .98261 .20279 .97922 .21985 .97553 .23684 .97155 .25376 .96727 18 43 .18595 .98256 .20307 .97916 .22013 .97547 .23712 .97148 .25404 .96719 17 44 .18624 .98250 .20336 .97910 .22041 .97541 .23740 .97141 .25432 .96712 16 45 .18652 .98245 .20364 .97905 .22070 .97534 .23769 .97134 .25460 .96705 15 46 .18681 .98240 .20393 .97899 .22098 .97528 .23797 .97127 .25488 .96697 14 47 .18710 .98234 .20421 .97893 .22126 .97521 .23825 .97120 .25516 .96690 13 48 .18738 .93229 .20450 .97887 .22155 .97515 .23853 .97113 .25545 .96682 12 49 50 .18767 .18795 .98223 .98218 .20478 .20507 .97881 .97875 .22183 .22212 .97508 .97502 .23882 .23910 .97106 .97100 .25573 .25601 .96675 .96667 11 10 51 62 53 .18824 .18852 .18881 .98212 .98207 .98201 .20535 .20563 .20592 .97869 .97863 .97857 .22240 .22268 .22297 .97496 .97489 .97483 .23938 .23966 .23995 .97093 .97086 .97079 .25629 .25657 .25685 .96660 .96653 .96645 9 54 .18910 .98196 .20620 .97851 .22325 .97476 .24023 .97072 .25713 .96638 55 .18938 .98190 .20649 .97845 .22353 .97470 .24051 .97065 .25741 .96630 56 .18967 .98185 .20677 .97839 .22382 .97463 .24079 .97058 .25769 .96623 57 18995 .98179 .20706 .97833 .22410 .97457 .24108 .97051 .25798 .96615 58 69 .19024 19052 .98174 .98168 .20734 .20763 .97827 .97821 .22438 .22467 .97450 .97444 .24136 .24164 .97044 .97037 .25826 .25854 .96608 .96600 60 .19081 .98163 .20791 .97815 .22495 .97437 .24192 .97030 .25882 .96593 Oosia* Sine Cosine Sine Cosine Sine Cosine Sine Cosine Sine l 7t P 11 i 77 o 76 o 75 3 63 994 NATURAL SINUS AND COSINES 15 16 17 18 19 Sine Cosine Sine Cosine Sine Cosine Sine Cosine Sine Cosine .25882 .96593 .27564 .96126 .29237 .95630 .30902 .95106 .32557 .94552 60 1 .25910 .96585 .27592 .96118 .29265 .95622 .30929 .95097 .32584 .94542 59 2 .25938 .96578 .27620 .96110 .29293 .95613 .30957 .95088 .32612 .94533 58 3 .25966 .96570 .27648 .96102 .29321 .95605 .30985 .95079 .32639 .94523 57 4 .25994 .96562 .27676 .96094 .29348 .95596 .31012 .95070 .32667 .94514 56 5 .26022 .96555 .27704 .96086 .29376 .95588 .81040 .95061 .32694 .94504 55 6 .26050 .96547 .27731 .96078 .29404 .95579 .31068 .95052 .32722 .94495 54 7 .26079 .96540 .27759 .96070 .29432 .95571 .31095 .95043 .32749 .94485 53 8 .26107 .96532 .27787 .96062 .29460 .95562 .31123 .95033 .32777 .94476 52 9 .26135 .96524 .27815 .96054 .29487 .95554 .31151 .95024 .32804 .94466 51 10 .26163 .96517 .27843 .96046 .29515 .95545 .31178 .95015 .32832 .94457 50 11 .26191 .96509 .27871 .96037 .29543 .96536 .31206 .95006 .32859 .94447 49 12 .26219 .96502 .27899 .96029 .29571 .95528 .31233 .94997 .32887 .94438 48 13- .26247 .96494 .27927 .96021 .29599 .95519 .31261 .94988 .32914 .94428 47 14 .26275 .96486 .27955 .96013 .29626 .95511 .31289 .94979 .32942 .94418 46 15 .26303 .96479 .27983 .96005 .29654 .95502 .31316 .94970 .32969 .94409 45 16 .26331 .96471 .28011 .95997 .29682 .95493 .31344 .94961 .32997 .94399 44 17 .26359 .96463 .28039 .95989 .29710 .95485 .31372 .94952 .33024 .94390 43 18 .26387 .96456 .28067 .95981 .29737 .95476 .81399 .94943 .33051 .94380 42 19 .26415 .96448 .28095 .95972 .29765 .95467 .81427 .94933 .33079 .94370 41 20 .26443 .96440 .28123 .95964 .29793 .95459 .31454 .94924 .33106 .94361 40 21 .26471 .96433 .28150 .95956 .29821 .95450 .31482 .94915 .83134 .94351 39 22 .26500 .96425 .28178 .95948 .29849 .95441 .31510 .94906 .33161 .94342 38 23 .26528 .96417 .28206 .95940 .29876 .95433 .31537 .94897 .33189 .94332 37 24 .26556 .96410 .28234 .95931 .29904 .95424 .31565 .94888 .33216 .94322 36 25 .26584 .96402 .28262 .95923 .29932 .95415 .31593 .94878 .33244 .94313 35 26 .26612 .96394 .28290 .95915 .29960 .95407 .31620 .94869 .33271 .94303 34 27 .26640 .96386 .28318 .95907 .29987 .95398 .31648 .94860 .33298 .94293 33 28 .26668 .96379 .28346 .95898 .30015 .95389 .31675 .94851 .33326 .94284 32 29 .26696 .96371 .28374 .95890 .30043 .95380 .31703 .94842 .33353 .94274 31 30 .26724 .96363 .28402 .95882 .30071 .95372 .31730 .94832 .33381 .94264 30 31 .26752 .96355 .28429 .95874 .30098 .95363 .31758 .94823 .33408 .94254 29 32 .26780 .96347 .28457 .95865 .30126 .95354 .31786 .94814 .33436 .94245 28 33 .26808 .96340 .28485 .95857 .30154 .95345 .31813 .94805 .33463 .94235 27 34 .26836 .96332 .28513 .95849 .30182 .95337 .31841 .94795 .33490 .94225 26 35 .26864 .96324 .28541 .95841 .30209 .95328 .31868 .94786 .33518 .94215 25 36 .26892 .96316 .28569 .95832 .30237 .95319 .31896 .94777 .33545 .94206 24 37 .26920 .96308 !28597 .95824 .30265 .95310 .31923 .94768 .33573 .94196 23 38 .26948 .96301 .28625 .95816 .30292 .95301 .31951 .94758 .33600 .94186 22 39 .26976 .96293 .28652 .95807 .30320 .95293 .31979 .94749 .33627 .94176 21 40 .27004 .96285 .28680 .95799 .30348 .95284 .32006 .94740 .33655 .94167 20 41 .27032 .96277 .28708 .95791 .30376 .95275 .32034 .94730 .33682 .94157 19 42 .27060 .96269 .28736 .95782 .30403 .95266 .32061 .94721 .33710 .94147 18 43 .27088 .96261 .28764 .95774 .30431 .95257 .32089 .94712 .33737 .94137 17 44 .27116 .96253 .28792 .95766 .30459 .95248 .32116 .94702 .33764 .94127 16 45 .27144 .96246 .28820 .95757 .30486 .95240 .82144 .94693 .33792 .94118 15 46 .27172 .96238 .28847 .95749 .30514 .95231 .32171 .94684 .33819 .94108 14 47 .27200 .96230 .28875 .95740 .30542 .95222 .32199 .94674 .33846 .94098 13 48 .27228 .96222 .28903 .95732 .30570 .95213 .32227 .94665 .33874 .94088 12 49 .27256 .96214 .28931 .95724 .30597 .95204 .32254 .94656 .33901 .94078 11 50 .27284 .96206 .28959 .95715 .30625 .95195 .32282 .94646 .33929 .94068 10 51 .27312 .96198 .28987 .95707 .30653 .95186 .32309 .94637 .33956 .94058 9 52 .27340 .96190 .29015 .95698 .30680 .95177 .32337 .94627 .33983 .94049 8 53 .27368 .96182 .29042 .95690 .30708 .95168 .32364 .94618 .34011 .94039 7 54 .27396 .96174 .29070 .95681 .30736 .95159 .32392 .94609 .34038 .94029 6 55 .27424 .96166 .29098 .95673 .30763 .95150 .82419 .94599 .34065 .94019 5 56 .27452 .96158 .29126 .95664 .30791 .95142 .32447 .94590 .34093 .94009 4 57 .27480 .96150 .29154 .95656 .30819 .95133 .82474 .94580 .34120 .93999 3 58 .27508 .96142 .29182 .95647 .30846 .95124 .32502 .94571 .34147 .93989 2 59 .27536 .96134 .29209 .95639 .30874 .95115 .32529 .94561 .34175 .93979 1 60 .27564 .96126 .29237 .95630 .30902 .95106 .32557 .94552 .34202 .93969 Cosine Sine Cosine Sine Cosine Sine Cosine Sine Cosine Sine / 74 73 72 71 70 / NATURAL SINES AND COSINES 995 / 20 21 22 23 24 Sine Cosine Sine Cosine Sine Cosine Sine Cosine Sine Cosine .34202 .93969 .35837 .93358 .37461 .92718 .39073 .92050 .40674 .91355 60 1 .34229 .93959 .35864 .93348 .37488 .92707 .39100 .92039 .40700 .91843 59 2 .34257 .93949 .35891 .93337 .37515 .92697 .39127 .92028 .40727 .91331 58 3 .34284 .93939 .35918 .93327 .37542 .92686 .39153 .92016 .40753 .91319 57 4 .34311 .93929 .35945 .93316 .37569 .92675 .39180 .92005 .40780 .91307 56 5 .34339 .93919 .35973 .93306 .37595 .92664 .39207 .91994 .40806 .91295 55 6 .34366 .93909 .36000 .93295 .37622 .92653 .39234 .91982 .40833 .91283 54 7 .34393 .93899 .36027 .93285 .37649 .92642 .39260 .91971 .40860 .91272 53 8 .34421 .93889 .36054 .93274 .37676 .92631 .39287 .91959 .40886 .91260 52 9 .34448 .93879 .36081 .93264 .37703 .92620 .39314 .91948 .40913 .91248 51 10 .34475 .93869 .36108 .93253 .37730 .92609 .39341 .91936 .40939 .91236 50 11 .34503 .93859 .36135 .93243 .37757 .92598 .39367 .91925 .40966 .91224 49 12 .34530 .93849 .36162 .93232 .37784 .92587 .39394 .91914 .40992 .91212 48 13 .34557 .93839 .36190 .93222 .37811 .92576 .39421 .91902 .41019 .91200 47 14 .34584 .93829 .36217 .93211 .37838 .92565 .39448 .91891 .41045 .91188 46 15 .34612 .93819 .36244 .93201 .37865 .92554 .39474 .91879 .41072 .91176 45 16 .34639 .93809 .36271 .93190 .37892 .92543 .39501 .91868 .41098 .91164 44 17 .34666 .93799 .36298 .93180 .37919 .92532 .39528 .91856 .41125 .91152 43 18 .34694 .93789 .36325 .93169 .37946 .92521 .39555 .91845 .41151 .91140 42 19 .34721 .93779 .36352 .93159 .37973 .92510 .39581 .91833 .41178 .91128 41 20 .34748 .93769 .36379 .93148 .37999 .92499 .39608 .91822 .41204 .91116 40 21 .34775 .93759 .36406 .93137 .38026 .92488 .39635 .91810 .41231 .91104 39 22 .34803 .93748 .36434 .93127 .38053 .92477 .39661 .91799 .41257 .91092 38 23 .84830 .93738 .36461 .93116 .38080 .92466 .39688 .91787 .41284 .91080 37 24 .34857 .93728 .36488 .93106 .38107 .92455 .39715 .91775 .41310 .91068 36 25 .34884 .93718 .36515 .93095 .38134 .92444 .39741 .91764 .41337 .91056 35 26 .34912 .93708 .36542 .93084 .38161 .92432 .39768 .91752 .41363 .91044 34 27 .34939 .93698 .36569 .93074 .38188 .92421 .39795 .91741 .41390 .91032 33 28 .34966 193688 .36596 .93063 .38215 .92410 .39822 .91729 .41416 .91020 32 29 .34993 .93677 .36623 .93052 .38241 .92399 .39848 .91718 .41443 .91008 31 30 .35021 .93667 .36650 .93042 .38268 .92388 .39875 .91706 .41469 .90996 30 31 .35048 .93657 .36677 .93031 .38295 .92377 .39902 .91694 .41496 .90984 29 32 .35075 .93647 .36704 .93020 .38322 .92366 .39928 .91683 .41*22 .90972 28 33 .35102 .93637 .36731 .93010 .38349 .92355 .39955 .91671 .41549 .90960 27 34 .35130 .93626 .36758 .92999 .38376 .92343 .39982 .91660 .41575 .90948 26 35 .35157 .93616 .36785 .92988 .38403 .92332 .40008 .91648 .41602 .90936 25 36- .35184 .93606 .36812 .92978 .38430 .92321 .40035 .91636 .41628 .90924 24 37 .35211 .93596 .36839 .92967 .38456 .92310 .40062 .91625 .41655 .90911 23 38 .35239 .93585 .36867 .92956 .38483 .92299 .40088 .91613 .41681 .90899 22 39 .35266 .93575 .36894 .92945 .38510 .92287 .40115 .91601 .41707 .90887 21 40 .35293 .93565 .36921 .92935 .38537 .92276 .40141 .91590 .41734 .90875 20 41 .35320 .93555 .36948 .92924 .38564 .92265 .40168 .91578 .41760 .90863 19 42 .35347 .93544 .36975 .92913 .38591 .92254 .40195 .91566 .41787 .90851 18 43 .35375 .93534 .37002 .92902 .38617 .92243 .40221 .91555 .41813 .90839 17 44 .35402 .93524 .37029 .92892 .38644 .92231 .40248 .91543 .41840 .90826 16 45 .35429 .93514 .37056 .92881 .38671 .92220 .40275 .91531 .41866 .90814 15 46 .35456 .93502 .37083 .92870 .92209 .40301 .91519 .41892 .90802 14 47 .35484 .93493 .37110 .92859 138725 .92198 .40328 .91508 .41919 .90790 13 48 .35511 .93483 .37137 .92849 .38752 .92186 .40355 .91496 .41945 .90778 12 49 .35538 .93472 .37164 .92838 .38778 .92175 .40381 .91484 .41972 .90766 11 50 .35565 .93462 .37191 .92827 .38805 .92164 .40408 .91472 .41998 .90753 10 51 .35592 .93452 .87218 .92816 .38832 .92152 .40434 .91461 .42024 .90741 9 52 .35619 .93441 .37245 .92805 .92141 .40461 .91449 .42051 .90729 8 53 .35647 .93431 .37272 .92794 .38886 .92130 .40488 .91437 .42077 .90717 7 54 .35674 .93420 .87299 .92784 [38912 .92119 .40514 .91425 .42104 .90704 6 55 .35701 .93410 .37326 .92773 .38939 .92107 .40541 .91414 .42130 .90692 5 56 .35728 .93400 .37353 .92762 .38966 .92096 .40567 .91402 .42156 .90680 4 57 .35755 .93389 .37380 .92751 .38993 .92085 .40594 .91390 .42183 .90668 3 58 35782 .93379 .37407 .92740 .39020 .92073 .40621 .91378 .42209 .90655 2 59 60 .35810 .35837 .93368 .93358 .37434 .37461 .92729 .92718 .39046 .39073 .92062 .92050 .40647 .40674 .91366 .91355 .42235 .42262 .90643 .90631 1 Cosine Sine Cosine Sine Cosine Sine Cosine Sine Cosine Sine t 69 68 67 66 65 NATURAL SINES AND COSINES / 2 3 2 6 2 7 2 8 2 9 f Sine Cosine Sine Cosine Sine Cosine Sine Cosine Sine Cosine .42262 .90631 .43837 .89879 .45399 .89101 .46947 .88295 .48481 .87462 60 1 .42288 .90618 .43863 .89867 .45425 .89087 .46973 .88281 .48506 .87448 59 2 .42315 .90606 .43889 .89854 .45451 .89074 .46999 .88267 -.-48532 .87434 58 .42341 .90594 .43916 .89841 .45477 .89061 .47024 .88254 .48557 .87420 57 .42367 .90582 .43942 .89828 .45503 .89048 .47050 .88240 .48583 .87406 56 .42394 .90569 .43968 .89816 .45529 .89035 .47076 .88226 .48608 .87391 55 .42420 .90557 .43994 .89803 .45554 .89021 .47101 .88213 .48634 .87377 54 .42446 .90545 .44020 .89790 .45580 .89008 .47127 .88199 .48659 .87363 53 8 .42473 .90532 .44046 .89777 .45606 .88995 .47153 .88185 .48684 .87349 52 9 .42499 .90520 .44072 .89764 .45632 .88981 .47178 .88172 .48710 .87335 51 10 .42525 .90507 .44098 .89752 .45658 .88968 .47204 .88158 .48735 .87321 50 11 .42552 .90495 .44124 .89739 .45684 .88955 .47229 .88144 .48761 .87306 49 12 .42578 .90483 .44151 .89726 .45710 .88942 .47255 .88130 .48786 .87292 48 13 .42604 .90470 .44177 .89713 .45736 .88928 .47281 .88117 .48811 .87278 47 14 .42631 .90458 .44203 .89700 .45762 .88915 .47306 .88103 .48837 .87264 46 15 .42657 .90446 .44229 .89687 .45787 .88902 .47332 .88089 .48862 .87250 45 16 .42683 .90433 .44255 .89674 .45813 .47358 .88075 .48888 .87235 44 17 .42709 .90421 .44281 .89662 .45839 !88875 .47383 .88062 .48913 .87221 43 18 .42736 .90408 .44307 .89649 .45865 .88862 .47409 .88048 .48938 .87207 42 19 .42762 .90396 .44333 .89636 .45891 .47434 .88034 .48964 .87193 41 20 .42788 .90383 .44359 .89623 .45917 !88835 .47460 .88020 .48989 .87178 40 21 .42815 .90371 .44385 .89610 .45942 .88822 .47486 .88006 .49014 .87164 39 22 .42841 .90358 .44411 .89597 .45968 .88808 .47511 .87993 .49040 .87150 38 23 .42867 .90346 .44437 .89584 .45994 .88795 .47537 .87979 .49065 .87136 37 24 .42894 .90334 .44464 .89571 .46020 .88782 .47562 .87965 .49090 .87121 36 25 .42920 .90321 .44490 .89558 .46046 .88768 .47588 .87951 .49116 .87107 35 26 .42946 .90309 .44516 .89545 .46072 .88755 .47614 .87937 .49141 .87093 34 27 .42972 .90296 .44542 .89532 .46097 .88741 .47639 .87923 .49166 .87079 .33 28 .42999 .90284 .44568 .89519 .46123 .88728 .47665 .87908 .49192 .87064 32 29 .43025 .90271 .44594 .89506 .46149 .88715 .47690 .87896 .49217 .87050 31 30 .43051 .90259 .44620 .89493 .46175 .88701 .47716 .87882 .49242 .87036 30 31 .43077 .90246 .44646 .89480 .46201 .88688 .47741 .87868 .49268 .87021 29 82 .43104 .90133 .44672 .89467 .46226 .88674 .47767 .87854 .49293 .87007 28 33 .43130 .90221 .44698 .89454 .46252 .88661 .47793 .87840 .49318 .86993 27 34 .43156 .90208 .44724 .89441 .46278 .88647 .47818 .87826 .49344 .86978 26 35 .43182 .90196 .44750 .89428 .46304 .88634 .47844 .87812 .86964 25 36 .43209 .90183 .44776 .8941-5 .46330 .88620 .47869 .87798 .49394 .86949 24 87 .43235 .90171 .44802 .89402 .46355 .88607 .47895 .87784 .49419 .86935 23 38 .43261 .90158 .44828 .89389 .46381 .88593 .47920 .87770 .49445 .86921 22 39 .43287 .90146 .44854 :89376 .46407 .88580 .47946 .87756 .49470 .86906 21 40 .43313 .90133 .44880 .89363 .46433 .88566 .47971 .87743 .49495 .86892 20 41 .43340 .90120 .44906 .89350 .46458 .88553 .47997 .87729 .49521 .86878 19 42 .43366 .90108 .44932 .89337 .46484 .88539 .48022 .87715 .49546 .86863 18 43 .43392 .90095 .44958 .89324 .46510 .88526 .48048 .87701 .49571 .86849 17 44 .43418 .90082 .44984 .89311 .46536 .88512 .48073 .87687 .49596 .86834 16 45 .43445 .90070 .45010 .89298 .46561 .88499 .48099 .87673 .49622 .86820 15 46 .43471 .90057 .45036 .89285 .46587 .88485 .48124 .87659 .49647 .86805 14 47 .43497 .90045 .45062 .89272 .46613 .88472 .48150 .87645 .49672 .86791 13 48 .43523 .90032 .45088 .89259 .46639 .88458 .48175 .87631 .49697 .86777 12 49 .43549 .90019 .45114 .89245 .46664 .88445 .48201 .87617 .49723 .86762 11 50 .43575 .90007 .45140 .89232 .46690 .88431 .48226 .87603 .49748 .86748 10 51 .43602 .89994 .45166 .89219 .46716 .88417 .48252 .87589 .49773 .86733 9 52 .43628 .89981 .45192 .89206 .46742 .88404 .48277 .87575 .49798 .86719 8 53 .43654 .89968 .45218 .89193 .46767 .88390 .48303 .87561 .49824 .86704 7 54 .43680 .89956 .45243 .89180 .46793 .88377 .48328 .87546 .49849 .86690 6 55 .43706 .89943 .45269 .89167 .46819 .88363 .48354 .87532 .49874 .86675 5 56 .43733 .89930 .45295 .89153 .46844 .88349 .48379 .87518 .49899 .86661 4 67 .43759 .89918 .45321 .89140 .46870 .88336 .48405 .87504 .49924 .86646 8 58 .43785 .89905 .45347 .89127 .46896 .88322 .48430 .87490 .49950 .86632 2 59 .43811 .89892 .45373 .89114 .46921 .88308 .48456 .87476 .49975 .86617 1 60 .43837 .89879 .45399 .89101 .46947 .88295 .48481 .87462 .50000 86603 Cosine Sine Cosine Sine Cosine Sine Cosine Sine Cosine Sine 9 64 63 62 61 60 / NATURAL SINES AND COSINES 30 31 32 33 34 Sine Cosine Sine Cosine Sine Cosine Sine Cosine Sine Cosine .50000 .86603 .51504 .85717 .52992 .84805 .54464 .83867 .55919 .82904 60 1 .50025 .86588 .51529 .85702 .53017 .84789 .54488 .83851 .55943 .82887 59 2 .50050 .86573 .51554 .85687 .53041 .84774 .54513 .83835 .55968 .82871 58 3 .50076 .86559 .51579 .85672 .53066 .84759 .54537 .83819 .55992 .82855 57 4 .50101 .86544 .51604 .85657 .53091 .84743 .54561 .83804 .56016 .82839 56 5 .50126 .86530 .51628 .85642 .53115 .84728 .54586 .83788 .56040 .82822 55 6 .50151 .86515 .51653 .85627 .53140 .84712 .54610 .83772 .56064 .82806 54' 7 .50176 .86501 .51678 .85612 .53164 .84697 .54635 .83756 .56088 .82790 53 8 .50201 .86486 .51703 .85597 .53189 .84681 .54659 .83740 .56112 .82773 52 9 .50227 .86471 .51728 .85582 .53214 .84666 .54683 .83724 .56136 .82757 51 10 .50252 .86457 .51753 .85567 .53238 .84650 .54708 .83708 .56160 .82741 50 11 .50277 .86442 .51778 .85551 .53263 .84635 .54732 .83692 .56184 .82724 49 12 .50302 .86427 .51803 .85536 .53288 .84619 .54756 .83676 .56208 .82708 48 13 .50327 .86413 .51828 .85521 .53312 .84604 .54781 .83660 .56232 .82692 47 14 .50352 .86398 .51852 .85506 .53337 .84588 .64805 .83645 .56256 .82675 46 15 .50377 .86384 .51877 .85491 .53361 .84573 .54829 .83629 .56280 .82659 45 16 .50403 .86369 .51902 .85476 .53386 .84557 .54854 .83613 .56305 .82643 44 17 .50428 .86354 .51927 .85461 .53411 .84542 .54878 .83597 .56329 .82626 43 18 .50453 .86340 .51952 .85446 .53435 .84526 .54902 .83581 .56353 .82610 42 19 .50478 .86325 .51977 .85431 .53460 .84511 .54927 .83565 .56377 .82593 41 20 .50503 .86310 .52002 .85416 .53484 .84495 .54951 .83549 .56401 .82577 40 21 .50528 .86295 .52026 .85401 .53509 .84480 .54975 .83533 .56425 .82561 89 22 .50553 .86281 .52051 .85385 .53534 .84464 .54999 .83517 .56449 .82544 88 23 .50578 .86266 .52076 .85370 .53558 .84448 .55024 .83501 .56473 .82528 37 24 .50603 .86251 .52101 .85355 .53583 .84433 .55048 .83485 .66497 .82511 36 25 .50628 .86237 .52126 .85340 .53607 .84417 .55072 .83469 .56521 .82495 35 26 .50654 .86222 .52151 .85325 .53632 .84402 .55097 .83453 .56545 .82478 34 27 .50679 .86207 .52175 .85310 .53656 .84386 .55121 .83437 .56569 .82462 33 28 .50704 .86192 .52200 .85294 .53681 .84370 .55145 .83421 .56593 .82446 32 29 .50729 .86178 .52225 .85279 .53705 .84355 .55169 .83405 .66617 .82429 31 30 .50754 .86163 .52250 .85264 .53730 .84339 .65194 .83389 .56641 .82413 SO 31 .50779 .86148 .52275 .85249 .53754 .84324 .55218 .83373 .56665 .82396 29 32 .50804 .86133 .52299 .85234 .53779 .84308 .65242 .83356 .56689 .82380 28 33 .50829 .86119 .52324 .85218 .53804 .84292 .55266 .83340 .56713 .82363 27 34 .50854 .86104 .52349 .85203 .53828 .84277 ' .55291 .83324 .56736 .82347 26 35 .50879 .86089 .52374 .85188 .53853 .84261 .55315 .83308 .56760 .82330 25 36 .50904 .86074 .52399 .85173 .53877 .84245 .55389 .83292 .56784 .82314 24 37 .50929 .86059 .52423 .85157 .53902 .84230 .55363 .83276 .56808 .82297 23 38 .50954 .86045 .52448 .85142 .53926 .84214 .55388 .83260 .56832 .82281 22 39 .50979 .86030 .52473 .85127 .53951 ..84198 .55412 .83244 .56856 .82264 21 40 .51004 .86015 .52498 .85112 .53975 .84182 .65436 .83228 .56880 .82248 20 41 .51029 .86000 .52522 .85096 .54000 .84167 .55460 .83212 .56904 .82231 19 42 .51054 .85985 .52547 .85081 .54024 .84151 .55484 .83195 .56928 .82214 18 43 .51079 .85970 .52572 .85066 .54049 .84135 .55509 .83179 .56952 .82198 17 44 .51104 .85956 .52597 .85051 .54073 .84120 .55533 .83163 .56976 .82181 16 45 .51129 .85941 .52621 .85035 .54097 .84104 .55557 .83147 .57000 .82165 15 46 .51154 .85926 .52646 .85020 .54122 .84088 .55581 .83131 .57024 .82148 14 47 .51179 .85911 .52671 .85005 .54146 .84072 .55605 .83115 .57047 .82132 13 48 .51204 .85896 .52696 .84989 .54171 .84057 .55630 .83098 .57071 .82115 12 49 .51229 .85881 .52720 .84974 .54195 .84041 .55654 .83082 .57095 .82098 11 50 .51254 .85866 .52745 .84959 .54220 .84025 .55678 .83066 .57119 .82082 10 51 .51279 .85851 .52770 .84943 .54244 .84009 .65702 .83050 .57143 .82065 9 52 .51304 .85836 .52794 .84928 .54269 .83994 .55726 .83034 .57167 .82048 8 53 .51329 .85821 .52819 .84913 .54293 .83978 .55750 .83017 .57191 .82032 7 54 .51354 .85806 .52844 .84897 .54317 .83962 .55775 .83001 .57215 .82015 6 55 .51379 .85792 .52869 .84882 .54342 .83946 .55799 .82985 .57238 .81999 5 56 .51404 .85777 .52893 .84866 .54366 .83930 .55823 .82969 .57262 .81982 4 57 .61429 .85762 .52918 .84851 .54391 .83915 .55847 .82953 .57286 .81965 8 58 .51454 .51479 .85747 .85732 .52943 .62967 .84836 .84820 .54415 .54440 .83899 .83883 .55871 .65895 .82936 .82920 .57310 .57334 .81949 .81932 2 60 .51504 .85717 .52992 .84805 .54464 .83867 .55919 .82904 .57358 31915 Cosine Sine Cosine Sine Cosine Sine Cosine Sine Cosine Sine 59 58 57 56 65 998 NATURAL SINES AND COSINES f 35 36 37 38 39 / Sine Cosine Sine Cosine Sine Cosine Sine Cosine Sine Cosine .57358 .81915 .58779 .80902 .60182 .79864 .61566 .78801 .62932 T .77715 60 1 .57381 .81899 .58802 .80885 .60205 .79846 .61589 .78783 .62955 .77696 59 2 .57405 .81882 .58826 .80867 .60228 .79829 .61612 .78765 .62977 .77678 58 3 .57429 .81865 .58849 .80850 .60251 .79811 .61635 .78747 .63000 .77660 57 4 .57453 .81848 .58873 .80833 .60274 .79793 .61658 .78729 .63022 .77641 56 5 .57477 .81832 .58896 .80816 .60298 .79776 .61681 .78711 .63045 .77623 55 6 .57501 .81815 .58920 .80799 .60321 .79758 .61704 .78694 .63068 .77605 54 1 .57524 .81798 .58943 .80782 .60344 .,79741 .61726 .78676 .63090 .77586 53 8 .57548 .81782 .58967 .80765 .60367 .79723 .61749 .78658 .63113 .77568 52 9 .57572 .81765 .58990 .80748 .60390 .79706 .61772 .78640 .63135 .77550 51 10 .57596 .81748 .59014 .80730 .60414 .79688 .61795 .78622 .63158 .77531 60 11 .57619 .81731 .59037 .80713 .60437 .79671 .61818 .78604 .63180 .77513 J 49 12 .67643 .81714 .59061 .80696 .60460 .79653 .61841 .78586 .63203 .77494 48 13 .67667 .81698 .59084 .80679 .60483 .79635 .61864 .78568 .63225 .77476 47 14 .57691 .81681 .59108 .80662 .60506 .79618 .61887 .78550 .63248 .77458 46 15 .57715 .81664 .59131 .80644 .60529 .79600 .61909 .78532 .63271 .77439 45 16 .67738 .81647 .59154 .80627 .60553 .79583 .61932 .78514 .63293 .77421 44 17 .57762 .81631 .59178 .80610 .60576 .79565 .61955 .784*96 .63316 .77402 43 18 .57786 .81614 .59201 .80593 .60599 .79547 .61978 .78478 .63338 .77384 42 19 .57810 .81597 .59225 .80576 .60622x .79530 .62001 .78460 .63361 .77366 41 20 .57833 .81580 .59248 .80558 .60645 .79512 .62024 .78442 .63383 .77347 40 21 .57857 .81563 .59272 .80541 .60668 .79494 .62046 .78424 .63406 .77329 39 22 .57881 .81546 .59295 .80524 .60691 .79477 .62069 .78405 .63428 .77310 38 23 .57904 .81530 .59318 .80507 .60714 .79459 .62092 .78387 .63451 .77292 37 24 .57928 .81513 .59342 .80489 .60738 .79441 .62115 .78369 .63473 .77273 36 25 .67952 .81496 .59365 .80472 .60761 .79424 .62138 .78351 .63496 .77255 35 26 .57976 .81479 .59389 .80455 .60784 .79406 .62160 .78333 .63518 .77236 34 27 .57999 .81462 .69412 .80438 .60807 .79388 .62183 .78315 .63540 .77218 33 28 .68023 .81445 .59436 .80420 .60830 .79371 .62206 .78297 .63563 .77199 32 29 .58047 .81428 .59459 .80403 .60853 .79353 .62229 .78279 .63585 .77181 31 30 .58070 .81412 .59482 .80386 .60876 .79335 .62251 .78261 .63608 .77162 30 31 .58094 .81395 .59506 .80368 .60899 .79318 .62274 .78243 .63630 .77144 29 32 .58118 .81378 .59529 .80351 .60922 .79300 .62297 .78225 .63653 .77125 28 33 .58141 .81361 .59552 .80334 .60945 .79282 .62320 .78206 .63675 .77107 27 34 .58165 .81344 .59576 .80316 .60968 .79264 .62342 -.78188 .63698 .77088 26 35 .58189 .81327 .59599 .80299 .60991 .79247 .62365 .78170 .63720 .77070 25 36 .58212 .81310 .59622 .80282 .61015 .79229 .62388 .78152 .63742 .77051 24 37 .58236 .81293 .59646 .80264 .61038 .79211 .62411 .78134 .63765 .77033 23 38 .68260 .81276 .59669 .80247 .61061 .79193 .62433 .78116 .63787 .77014 22 39 .58283 .81259 .59693 .80230 .61084 .79176 .62456 .78098 .63810 .76996 21 40 .58307 .81242 .59716 .80212 .61107 .79158 .62479 .78079 .63832 .76977 20 41 .58330 .81225 .59739 .80195 .61130 .79140 .62502 .78061 .63854 .76959 19 42 .58354 .81208 .59763 .80178 .61153 .79122 .62524 .78043 .63877 .76940 18 43 .58378 .81191 .59786 .80160 .61176 .79105 .62547 .78025 .63899 .76921 17 44 .58401 .81174 .59809 .80143 .61199 .79087 .62570 .78007 .63922 .76903 16 45 .58425 .81157 .59832 .80125 .61222 .79069 .62592 .77988 .63944 .76884 15 46 .58449 .81140 .59856 .80108 .61245 .79051 .62615 .77970 .63966 .76866 14 47 .68472 .81123 .59879 .80091 .61268 .79033 .62638 .77952 .63989 .76847 13 48 .68496 .81106 .59902 .80073 .61291 .79016 .62660 .77934 .64011 .76828 12 49 .58519 .81089 .59926 .80056 .61314 .78998 .62683 .77916 .64033 .76810 11 50 .58543 .81072 .59949 .80038 .61337 .78980 .62706 .77897 .64056 .76791 10 51 .58567 .81055 .59972 .80021 .61360 .78962 .62728 .77879 .64078 .76772 9 52 .58590 .81038 .59995 .80003 .61383 .78944 .62751 .77861 .64100 .76754 8 53 .58614 .81021 .60019 .79986 .61406 .78926 .62774 .77843 .64123 .76735 7 54 .58637 .81004 .60042 .79968 .61429 .78908 .62796 .77824 .64145 .76717 6 55 .58661 .80987 .60065 .79951 .61451 .78891 .62819 .77806 .64167 .76698 5 56 .58684 .80970 .60089 .79934 .61474 .78873 .62842 .77788 .64190 .76679 4 57 .58708 .80953 .60112 .79916 .61497 .78855 .62864 .77769 .64212 .76661 3 68 .58731 .80936 .60135 .79899 .61520 .78837 .62887 .77751 .64234 .76642 2 59 .58755 .80919 .60158 .79881 .61543 .78819 .62909 .77733 .64256 .76623 1 60 .58779 .80902 .60182 .79864 .61566 .78801 .62932 .77715 .64279 .76604 Cosine Sine Cosine Sine Cosine Sine Cosine Sine Cosine Sine / 64 53 52 51 50 / NATURAL SINES AND COSINES 1 40 41 42 43 44 Sine Cosine Sine Cosine Sine Cosine Sine Cosine Sine Cosine .64279 .76604 .65606 .75471 .66913 .74314 .68200 .73135 .69466 .71934 60 1 .64301 .76586 .65628 .75452 .66935 .74295 .68221 .73116 .69487 .71914 59 2 .64323 .76567 .65650 .75433 .66956 .74276 .68242 .73096 .69508 .71894 58 3 .64346 .76548 .65672 .75414 .66978 .74256 .68264 .73076 .69529 .71873 57 4 .64368 .76530 .65694 .75395 .66999 .74237 .68285 .73056 .69549 .71853 56 5 .64390 .76511 .65716 .75375 .67021 .74217 .68306 .73036 .69570 .71833 55 6 .64412 .76492 .65738 .75356 .67043 .74198 .68327 .73016 .69591 .71813 54 7 .64435 .76473 .65759 .75337 .67064 .74178 .68349 .72996 .69612 .71792 53 8 .64457 .76455 .65781 .75318 .67086 .74159 .68370 .72976 .69633 .71772 52 9 .64479 .76436 .65803 .75299 .67107 .74139 .68391 .72957 .69654 .71752 51 10 .64501 .76417 .65825 .75280 .67129 .74120 .68412 .72937 .69675 .71732 50 11 .64524 .76398 .65847 .75261 .67151 .74100 .68434 .72917 .69696 .71711 49 12 .64546 .76380 .65869 .75241 .67172 .74080 .68455 .72897 .69717 .71691 48 13 .64568 .76361 .65891 .75222 .67194 .74061 .68476 .72877 .69737 .71671 47 [4 .64590 .76342 .65913 .75203 .67215 .74041 .68497 .72857 .69758 .71650 46 15 .64612 .76323 .65935 .75184 .67237 .74022 .68518 .72837 .69779 .71630 45 16 .64635 .76304 .65956 .75165 .67258 .74002 .68539 .72817 .69800 .71610 44 17 .64657 .76286 .65978 .75146 .67280 .73983 .68561 .72797 .69821 .71590 43 18 .64679 .76267 .66000 .75126 .67301 .73963 .68582 .72777 .69842 .71569 42 19 .64701 .76248 .66022 .75107 .67323 .73944 .68603 .72757 .69862 .71549 41 20 .64723 .76229 .66044 .75088 .67344 .73924 .68624 .72737 .69883 .71529 40 21 .64746 .76210 .66066 .75069 .67366 .73904 .68645 .72717 .69904 .71508 39 22 .64768 .76192 .66088 .75050 .67387 .73885 .68666 .72697 .69925 .71488 38 23 .64790 .76173 .66109 .75030 .67409 .73865 .68688 .72677 .69946 .71468 37 24 .64812 .76154 .66131 .75011 .67430 .73846 .68709 .72657 .69966 .71447 36 25 .64834 .76135 .66153 .74992 .67452 .73826 .68730 .72637 .69987 .71427 35 26 .64856 .76116 .66175 .74973 .67473 .73806 .68751 .72617 .70008 .71407 34 27 .64878 .76097 .66197 .74953 .67495 1 .73787 .68772 .72597 .70029 .71386 33 28 .64901 .76078 .66218 .74934 .67516 .73767 .68793 .72577 .70049 .71366 32 29 .64923 .76059 .66240 .74915 .67538 .73747 .68814 .72557 .70070 .71345 31 30 .64945 .76041 .66262 .74896 .67559 .73728 .68835 .72537 .70091 .71325 30 31 .64967 .76022 .66284 .74876 .67580 .73708 .68857 .72517 .70112 .71305 29 32 .64989 .76003 .66306 .74857 .67602 .73688 .68878 .72497 .70132 .71284 28 33 .65011 .75984 .66327 .74838 .67623 .73669 .68899 .72477 .70153 .71264 27 34 .65033 .75965 .66349 .74818 .67645 .73649 .68920 .72457 .70174 .71243 26 35 .65055 .75946 .66371 .74799 .67666 .73629 .68941 .72437 .70195 .71223 25 36 .65077 .75927 .66393 .74780 .67688 .73610 .68962 .72417 .70215 .71203 24 37 .65100 .75908 .66414 .74760 .67709 .73590 .68983 .72397 .70236 .71182 23 38 .65122 .75889 .66436 .74741 .67730 .73570 .69004 .72377 .70257 .71162 22 39 .65144 .75870 .66458 .74722 .67752 .73551 .69025 .72357 .70277 .71141 21 40 .65166 .75851 .66480 .74703 .67773 .73531 .69046 .72337 .70298 .71121 20 41 42 .65188 .65210 .75832 .75813 .66501 .66523 .74683 .74664 .67795 .67816 .73511 .73491 .69067 .69088 .72317 .72297 .70319 .70339 .71100 .71080 19 18 43 44 45 .65232 .65254 .65276 .75794 .75775 .75756 .66545 .66566 .66588 .74644 .74625 .74606 .67837 .67859 .67880 .73472 .73452 .73432 .69109 .69130 .69151 .72277 .72257 .72236 .70360 .70381 .70401 .71059 .71039 .71019 17 16 15 46 47 48 49 50 .65298 .65320 .65342 .65364 .65386 .75738 .75719 .75700 .75680 .75661 .66610 .66632 .66653 .66675 .66697 .74586 .74567 .74548 .74528 .74509 .67901 .67923 .67944 .67965 .67987 .73413 .73393 .73373 .73353 .73333 .69172 .69193 .69214 .69235 .69256 .72216 .72196 .72176 .72156 .72136 .70422 .70998 .70443 .70978 .70463 .70957 .70484 .70937 .70505 .70916 14 13 12 11 10 51 52 53 54 55 56 57 58 59 60 .65408 .65430 .65452 .65474 .65496 .65518 .65540 .65562 .65584 .65606 .75642 .75623 .75604 .75585 .75566 .75547 .75528 .75509 .75490 .75471 .66718 .66740 .66762 .66783 .66805 .66827 .66848 .66870 .66891 .66913 .74489 .74470 .74451 .74431 .74412 .74392 .74373 .74353 .74334 .74314 .68008 .68029 .68051 .68072 .68093 .68115 .68136 .68157 .68179 .68200 .73314 .73294 .73274 .73254 .73234 .73215 .73195 .73175 .73155 .73135 .69277 .69298 .69319 .69340 .69361 .69382 .69403 .69424 .69445 .69466 .72116 .72095 .72075 .72055 .72035 .72015 .71995 .71974 .71954 .71934 .70525 .70546 .70567 .70587 .70608 .70628 .70649 .70670 .70690 .70711 .70896 .70875 .70855 .70834 .70813 .70793 .70772 .70752 .70731 .70711 Cosine Sine Cosine Sine Cosine Sine Cosine Sine Cosine Sine t 49 48 47 46 45 1000 NATURAL TANGENTS AND COTANGENTS f > V > 2 J 3 9 '1 9 f Tang Cotang Tang Cotang Tang Cotang Tang Cotang Tang Cotang .00000 Infln. .01746 57.2900 .03492 28.6363 .05241 19.0811 .06993 14.3007 60 1 .00029 3437.75 .01775 56.3506 .03521 28.3994 .05270 18.9755 .07022 14.2411 59 2 .00058 1718.87 .01804 55.4415 .03550 28.1664 .05299 18.8711 .07051 14.1821 58 3 .00087 1145.92 .01833 54.5613 .03579 27.9372 .05328 18.7678 .07080 14.1235 57 4 .00116 859.436 .01862 53.7086 .03609 27.7117 .05357 18.6656 .07110 14.0655 56 5 .00145 687.549 .01891 52.8821 .03638 27.4899 .05387 18.5645 .07139 14.0079 55 6 .00175 572.957 .01920 52.0807 .03667 27.2715 .05416 18.4645 .07168 13.9507 54 7 .00204 491.106 .01949 51.3032 .03696 27.0566 .05445 18.3655 .07197 13.8940 53 8 .00233 429.718 .01978 50.5485 .03725 26.8450 .05474 18.2677 .07227 13.8378 52 9 .00262 381.971 .02007 49.8157 .03754 26.6367 .05503 18.1708 .07256 13.7821 51 10 .00291 343.774 .02036 49.1039 .03783 26.4316 .05533 18.0750 .07285 13.7267 50 11 .00320 312.521 .02066 48.4121 .03812 26.2296 .05562 17.9802 .07314 13.6719 49 12 .00349 286.478 .02095 47.7395 .03842 26.0307 .05591 17.8863 .07344 13.6174 48 13 .00378 264.441 .02124 47.0853 .03871 25.8348 .05620 17.7934 .07373 13.5634 47 14 .00407 245.552 .02153 46.4489 .03900 25.6418 .05649 17.7015 .07402 13.5098 46 15 .00436 229.182 .02182 45.8294 .03929 25.4517 .05678 17.6106 .07431 13.4566 45 16 .00465 214.858 .02211 45.2261 .03958 25.2644 .05708 17.5205 .07461 13.4039 44 17 .00495 202.219 .02240 44.6386 .03987 25.0798 .05737 17.4314 .07490 13.3515 43 18 .00524 190.984 .02269 44.0661 .04016 24.8978 .05766 17.3432 .07519 13.2996 42 19 .00553 180.932 .02298 43.5081 .04046 24.7185 .05795 17.2558 .07548 13.2480 41 20 .00682 171.885 .02328 42.9641 .04075 24.5418 .05824 17.1693 .07578 13.1969 40 21 .00611 163.700 .02357 42.4335 .04104 24.3675 .05854 17.0837 .07607 13.1461 39 22 .00640 156.259 .02386 41.9158 .04133 24.1957 .05883 16.9990 .07636 13.0958 38 23 .00669 149.465 .02415 41.4106 .04162 24.0263 .05912 16.9150 .07665 13.0458 37 24 .00698 143.237 .02444 40.9174 .04191 23.8593 .05941 16.8319 .07695 12.9962 36 25 .00727 137.507 .02473 40.4358 .04220 23.6945 .05970 16.7496 .07724 12.9469 35 26 .00756 132.219 .02502 39.9655 .04250 23.5321 .05999 16.6681 .07753 12.8981 34 27 .00785 127.321 .02531 39.5059 .04279 23.3718 .06029 16.5874 .07782 12.8496 33 28 .00815 122.774 .02560 39.0568 .04308 23.2137 .06058 16.5075 .07812 12.8014 32 29 .00844 118.540 .02589 38.6177 .04337 23.0577 .06087 16.4283 .07841 12.7536 31 30 .00873 114.589 .02619 38.1885 .04366 22.9038 .06116 16.3499 .07870 12.7062 30 31 .00902 110.892 .0?648 37.7686 .04395 22.7519 .06145 16.2722 .07899 12.6591 29 32 .00931 107.426 .02677 37.3579 .04424 22.6020 .06175 16.1952 .07929 12.6124 28 33 .00960 104.171 .02706 36.9560 .04454 22.4541 .06204 16.1190 .07958 12.5660 27 34 .00989 101.107 .02735 36.5627 .04483 22.3081 .06233 16.0435 .07987 12.5199 26 35 .01018 98.2179 .02764 36.1776 .04512 22.1640 .06262 15.9687 .08017 12.4742 25 36 .01047 95.4895 .02793 35.8006 .04541 22.0217 .06291 15.8945 .08046 12.4288 24 37 .01076 92.9085 .02822 35.4313 .04570 21.8813 .06321 15.8211 .08075 12.3838 23 38 .01105 90.4633 .02851 35.0695 .04599 21.7426 .06350 15.7483 .08104 12.3390 22 39 .01135 88.1436 .02881 34.7151 .04628 21.6056 .06379 15.6762 .08134 12.2946 21 40 .01164 85.9398 .02910 34.3678 .04658 21.4704 .06408 15.6048 .08163 12.2505 20 41 .01193 83.8435 .02939 34.0273 .04687 21.3369 .06437 15.5340 .08192 12.2067 19 42 .01222 81.8470 .02968 33.6935 .04716 21.2049 .06467 15.4638 .08221 12.1632 18 43 .01251 79.9434 .02997 33.3662 .04745 21.0747 .06496 15.3943 .08251 12.1201 17 44 .01280 78.1263 .03026 33.0452 .04774 20.9460 .06525 15.3254 .08280 12.0772 16 45 .01309 76.3900 .03055 32.7303 .04803 20.8188 .06554 15.2571 .08309 12.0346 15 46 .01338 74.7292 .03084 32.4213 .04833 20.6932 .06584 15.1893 .08339 11.9923 14 47 .01367 73.1390 .03114 32.1181 .04862 20.5691 .06613 15.1222 .08368 11.9504 13 48 .01396 71.6151 .03143 31.8205 .04891 20.4465 .06642 15.0557 .08397 11.9087 12 49 .01425 70.1533 .03172 31.5284 .04920 20.3253 .06671 14.9898 .08427 11.8673 11 50 .01455 68.7501 .03201 31.2416 .04949 20.2056 .06700 14.9244 .08456 11.8262 10 51 .01484 67.4019 .03230 30.9599 .04978 20.0872 .06730 14.8596 .08485 11.7853 9 52 .01513 66.1055 .03259 30.6833 .05007 19.9702 .06759 14.7954 .08514 11.7448 8 53 .01542 64.8580 .03288 30.4116 .05037 19.8546 .06788 14.7317 .08544 11.7045 54 .01571 63.6567 .03317 30.1446 .05066 19.7403 .06817 14.6685 .08573 11.6645 55 .01600 62.4992 .03346 29.8823 .05095 19.6273 .06847 14.6059 .08602 11.6248 56 .01629 61.3829 .03376 29.6245 .05124 19.5156 .06876 14.5438 .08632 11.5853 57 .01658 60.3058 .03405 29.3711 .05153 19.4051 .06905 14.4823 .08661 11.5461 58 .01687 59.2659 .03434 29.1220 .05182 19.2959 .06934 14.4212 .08690 11.5072 59 .01716 58.2612 .03463 28.8771 .05212 19.1879 .06963 14.3607 .08720 11.4685 60 .01746 57.2900 .03492 28.6363 .05241 19.0811 .06993 14.3007 .08749 11.4301 Cotang Tang Cotang Tang Cotang Tang Cotang Tang Cotang Tang / 8 9 8! 3 8 7 8 5 8 5 NATURAL TANGENTS AND COTANGENTS 1001 5 6 o 7 8 Q 9 o Tang Cotang Tang Cotang Tang Cotang Tang Cotang Tang Cotang .08749 11.4301 .10510 9.51436 .12278 8.14435 .14054 7.11537 .15838 6.31375 60 .08778 11.3919 .10540 9.48781 .12308 8.12481 .14084 7.10038 .15868 6.30189 59 .08807 11.3540 .10569 9.46141 .12338 8.10536 .14113 7.08546 .15898 6.29007 58 .08837 11.3163 .10599 9.43515 .12367 8.08600 .14143 7.07059 .15928 6.27829 57 .08866 11.2789 .10628 9.40904 .12397 8.06674 .14173 7.05579 .15958 6.26655 56 .08895 11.2417 .10657 9.38307 .12426 8.04756 .14202 7.04105 .15988 6.25486 55 .08925 11.2048 .10687 9.35724 .12456 8.02848 .14232 7.02637 .16017 6.24321 54 .08954 11.1681 .10716 9.33155 .12485 8.00948 .14262 7.01174 .16047 6.23160 53 .08983 11.1316 .10746 9.30599 .12515 7.99058 .14291 6.99718 .16077 6.22003 52 .09013 11.0954 .10775 9.28058 .12544 7.97176 .14321 6.98268 .16107 6.20851 51 10 .09042 11.0594 .10805 9.25530 .12574 7.95302 .14351 6.96823 .16137 6.19703 50 11 .09071 11.0237 .10834 9.23016 .12603 7.93438 .14381 6.95385 .16167 6.18559 49 12 .09101 10.9882 .10863 9.20516 .12633 7.91582 .14410 6.93952 .16196 6.17419 48 13 .09130 10.9529 .10893 9.18028 .12662 7.89734 .14440 6.92525 .16226 6.16283 47 14 .09159 10.9178 .10922 9.15554 .12692 7.87895 .14470 6.91104 .16256 6.15151 46 15 .09189 10.8829 .10952 9.13093 .12722 7.86064 .14499 6.89688 .16286 6.14023 45 16 .09218 10.8483 .10981 9.10646 .12751 7.84242 .14529 6.88278 .16316 6.12899 44 17 .09247 10.8139 .11011 9.08211 .12781 7.82428 .14559 6.86874 .16346 6.11779 43 18 .09277 10.7797 .11040 9.05789 .12810 7.80622 .14588 6.85475 .16376 6.10664 42 19 .09306 10.7457 .11070 9.03379 .12840 7.78825 .14618 6.84082 .16405 6.09552 41 20 .09335 10.7119 .11099 9.00983 .12869 7.77035 .14648 6.82694 .16435 6.08444 40 21 .09365 10.6783 .11128 8.98598 .12899 7.75254 .14678 6.81312 .16465 6.07340 39 22 .09394 10.6450 .11158 8.96227 .12929 7.73480 .14707 6.79936 .16495 6.06240 38 23 .09423 10.6118 .11187 8.93867 .12958 7.71715 .14737 6.78564 .16525 6.05143 37 24 .09453 10.5789 .11217 8.91520 .12988 7.69957 .14767 6.77199 .16555 6.04051 36 25 .09482 10.5462 .11246 8.89185 .13017 7.68208 .14796 6.75838 .16585 6.02962 35 26 .09511 10.5136 .11276 8.86862 .13047 7.66466 .14826 6.74483 .16615 6.01878 34 27 .09541 10.4813 .11305 8.84551 .13076 7.64732 .14856 6.73133 .16645 6.00797 33 28 .09570 10.4491 .11335 8.82252 .13106 7.63005 .14886 6.71789 .16674 5.99720 32 29 .09600 10.4.172 .11364 8.79964 .13136 7.61287 .14915 6.70450 .16704 5.98646 31 30 .09629 10.3854 .11394 8.77689 .13165 7.59575 .14945 6.69116 .16734 5.97576 30 31 .09658 10.3538 .11423 8.75425 .13195 7.57872 .14975 6.67787 .16764 5.96510 29 32 .09688 10.3224 .11452 8.73172 .13224 7.56176 .15005 6.66463 .16794 5.95448 28 33 .09717 10.2913 .11482 8.70931 .13254 7.54487 .15034 6.65144 .16824 5.94390 27 34 .09746 10.2602 .11511 8.68701 .13284 7.52806 .15064 6.63831 .16854 5.93335 26 35 .09776 10.2294 .11541 8.66482 .13313 7.51132 .15094 6.62523 .16884 5.92283 25 36 .09805 10.1988 .11570 8.64275 .13343 7.49465 .15124 6.61219 .16914 5.91236 24 37 .09834 10.1683 .11600 8.62078 .13372 7.47806 .15153 6.59921 .16944 5.90191 23 38 .09864 10.1381 .11629 8.59893 .13402 7.46154 .15183 6.58627 .16974 5.89151 22 39 .09893 10.1080 .11659 8.57718 .13432 7.44509 .15213 6.57339 .17004 5.88114 21 40 .09923 10.0780 .11688 8.55555 .13461 7.42871 .15243 6.56055 .17033 5.87080 20 41 .09952 10.0483 .11718 8.53402 .13491 7.41240 .15272 6.54777 .17063 5.86051 19 42 .09981 10.0187 .11747 8.51259 .13521 V. 39616 .15302 6.53503 .17093 5.85024 18 43 .10011 9.98931 .11777 8.49128 .13550 7.37999 .15332 6.52234 .17123 5.84001 17 44 .10040 9.96007 .11806 8.47007 .13580 7.36389 .15362 6.50970 .17153 5.82982 16 45 .10069 9.93101 .11836 8.44896 .13609 7.34786 .15391 6.49710 .17183 5.81966 15 46 .10099 9.90211 .11865 8.42795 .13639 7.33190 .15421 6.48456 .17213 5.80953 14 47 .10128 9.87338 .11895 8.40705 .13669 7.31600 .15451 6.47206 .17243 5.79944 13 48 .10158 9.84482 .11924 8.38625 .13698 7.30018 .15481 6.45961 .17273 5.78938 12 49 .10187 9.81641 .11954 8.36555 .13728 7.28442 .15511 6.44720 .17303 5.77936 11 50 .10216 9.78817 .11983 8.34496 .13758 7.26873 .15540 6.43484 .17333 5.76937 10 51 .10246 9.76009 .12013 8.32446 .13787 7.25310 .15570 6.42253 .17363 5.75941 9 52 .10275 9.73217 .12042 8.30406 .13817 7.23754 .15600 6.41026 .17393 5.74949 8 53 .10305 9.70441 .12072 8.28376 .13846 7.22204 .15630 6.39804 .17423 5.73960 7 54 .10334 9.67680 .12101 8.26355 .13876 7.20661 .15660 6.88587 .17453 5.72974 55 .10363 9.64935 .12131 8.24345 .13906 7.19125 .15689 6.37374 .17483 5.71992 56 .10393 9.62205 .12160 8.22344 .13935 7.17594 .15719 6.36165 .17513 5.71013 57 .10422 9.59490 .12190 8.20352 .13965 7.16071 .15749 6.34961 .17543 5.70037 58 .10452 9.56791 .12219 8.18370 .13995 7.14553 .15779 6.33761 .17573 5.69064 59 .10481 9.54106 .12249 8.16398 .14024 7.13042 .15809 6.32566 .17603 5.68094 60 .10510 9.51436 .12278 8.14435 .14054 7.11537 .15838 6.31375 .17633 5.67128 Tang Cotang Tang Cotang Tang Cotang o ang f ' 8 4 & J 8 2 8 L 8 1002 NATURAL TANGENTS AND COTANGENTS t 1( ) 1 L 1 y> 1, 5 3 40 / Tang Cotang Tang Cotang Tang Cotang Tang Cotang Tang Cotang .17633 5.67128 .19438 5.14455 .21256 4.70463 .23087 4.33148 .24933 4.01078 60 .17663 5.66165 .19468 5.13658 .21286 4.69791 .23117 4.32573 .24964 4.00582 59 .17693 5.65205 .19498 5.12862 .21316 4.69121 .23148 4.32001 .24995 4.00086 58 .17723 5.64248 .19529 5.12069 .21347 4.68452 .23179 4.31430 .25026 3.99592 57 .17753 5.63295 .19559 5.11279 .21377 4.67786 .23209 4.30860 .25056 3.99099 56 .17783 5.62344 .19589 5.10490 .21408 4.67121 .23240 4.80291 .25087 3.98607 55 .17813 5.61397 .19619 5.09704 .21438 4.66458 .23271 4.29724 .25118 3.98117 54 .17843 5.60452 .19649 5.08921 .21469 4.65797 .23301 4.29159 .25149 3.97627 53 8 .17873 5.59511 .19680 5.08139 .21499 4.65138 .23332 4.28595 .25180 3.97139 52 9 .17903 5.58573 .19710 5.07360 .21529 4.64480 .23363 4.28032 .25211 3.96651 51 10 .17933 5.57638 .19740 5.06584 .21560 4.63825 .23393 4.27471 .25242 3.96165 50 11 .17963 5.56706 .19770 5.05809 .21590 4.63171 .23424 4.26911 .25273 3.95680 49 12 .17993 5.55777 .19801 5.05037 .21621 4.62518 .23455 4.26352 .25304 3.95196 48 13 .18023 5.54851 .19831 5.04267 .21651 4.61868 .23485 4.25795 .25335 3.94713 47 14 .18053 5.53927 .19861 5.03499 .21682 4.61219 .23516 4.25239 .25366 3.94232 46 15 .18083 5.53007 .19891 5.02734 .21712 4.60572 .23547 4.24685 .25397 3.93751 45 16 .18113 5.52090 .19921 5.01971 .21743 4.59927 .23578 4.24132 .25428 3.93271 44 17 .18143 5.51176 .19952 5.01210 .21773 4.59283 .23608 4.23580 .25459 3.92793 43 18 .18173 5.50264 .19982 5.00451 .21804 4.58641 .23639 4.23030 .25490 3.92316 42 19 .18203 5.49356 .20012 4.99695 .21834 4.58001 .23670 4.22481 .25521 3.91839 41 20 .18233 5.48451 .20042 4.98940 .21864 4.57363 .23TOO 4.21933 .25552 3.91364 40 21 .18263 5.47548 .20073 4.98188 .21895 4.56726 .23731 4.21387 .25583 3.90890 39 22 .18293 5.46648 .20103 4.97438 .21925 4.56091 .23762 4.20842 .25614 3.90417 38 23 .18523 5.45751 .20133 4.96690 .21956 4.55458 .23793 4.20298 .25645 3.89945 37 24 .18353 5.44857 .20164 4.95945 .21986 4.54826 .23823 4.19756 .25676 3.89474 36 25 .18384 5.43966 .20194 4.95201 .22017 4.54196 .23854 4.19215 .25707 3.89004 35 26 .18414 5.43077 .20224 4.94460 .22047 4.53568 .23885 4.18675 .25738 3.88536 34 27 .18444 5.42192 .20254 4.93721 .22078 4.52941 .23916 4.18137 .25769 3.88068 33 28 .18474 5.41309 .20285 4.92984 .22108 4.52316 .23946 4.17600 .25800 3.87601 32 29 .18504 6.40429 .20315 4.92249 .22139 4.51693 .23977 4.17064 .25831 3.87136 31 30 .18534 5.39552 .20345 4.91516 .22169 4.51071 .24008 4.16530 .25862 3.86671 30 31 .18564 5.38677 .20376 4.90785 .22200 4.50451 .24039 4.15997 .25893 3.86208 29 32 .18594 5.37805 .20406 4.90056 .22231 4.49832 .24069 4.15465 .25924 3.85745 28 33 .18624 5.36936 .20436 4.89330 .22261 4.49215 .24100 4.14934 .25955 3.85284 27 34 .18654 5.36070 .20466 4.88605 .22292 4.48600 .24131 4.14405 .25986 3.84824 26 35 .18684 5.35206 .20497 4.87882 .22322 4.47986 .24162 4.13877 .26017 3.84364 25 36 .18714 5.34345 .20527 4.87162 .22353 4.47374 .24193 4.13350 .26048 3.83906 24 37 .18745 5.33487 .20557 4.86444 .22383 4.46764 .24223 4.12825 .26079 3.83449 23 38 .18775 5.32631 .20588 4.85727 .22414 4.46155 .24254 4.12301 .26110 3.82992 22 39 .18805 5.31778 .20618 4.85013 .22444 4.45548 .24285 4.11778 .26141 3.82537 21 40 .18835 5.30928 .20648 4.84300 .22475 4.44942 .24316 4.11256 .26172 3.82083 20 41 .18865 5.30080 .20679 4.83590 .22505 4.44338 .24347 4.10736 .26203 3.81630 19 42 .18895 5.29235 .20709 .22536 4.43735 .24377 4.10216 .26235 3.81177 18 43 .18925 5.28393 .20739 4182175 .22567 4.43134 .24408 4.09699 .26266 3.80726 17 44 .18955 5.27553 .20770 4.81471 .22597 4.42534 .24439 4.09182 .26297 3.80276 16 45 .18986 5.26715 .20800 4.80769 .22628 4.41936 .24470 4.08666 .26328 3.79827 15 46 .19016 5.25880 .20830 4.80068 .22658 4.41340 .24501 4.08152 .26359 3.79378 14 47 .19046 5.25048 .20861 4.79370 .22689 4.40745 .24532 4.07639 .26390 3.78931 13 48" .19076 5.24218 .20891 4.78673 .22719 4.40152 .24562 4.07127 .26421 3.78485 12 49 .19106 5.23391 .20921 4.77978 .22750 4.39560 .24593 406616 .26452 3.78040 11 50 .19186 5.22566 .20952 4.77286 .22781 4.38969 .24624 4.06107 .26483 3.77595 10 51 .19166 5.21744 .20982 4.76595 .22811 4.38381 .24655 4.05599 .26515 3.77152 9 52 .19197 5.20925 .21013 4.75906 .22842 4.37793 .24686 4.05092 .26546 3.76709 8 53 .19227 5.20107 .21043 4.75219 .22872 4.37207 .24717 4.04586 .26577 3.76268 7 54 .19257 5.19293 .21073 4.74534 .22903 4.36623 .24747 4.04081 .26608 3.75828 6 55 .19287 5.18480 .21104 4.73851 .22934 4.36040 .24778 4.03578 .26639 3.75388 5 56 .19317 5.17671 .21134 4.73170 .22964 4.35459 .24809 4.03076 .26670 3.74950 4 57 .19347 5.16863 .21164 4.72490 .22995 4.34879 .24840 4.02574 .26701 3.74512 3 58 .19378 5.16058 .21195 4.71813 .23026 4.34300 .24871 4.02074 .26733 3.74075 2 59 .19408 5.15256 .21225 4.71137 .23056 4.33723 .24902 4.01576 .26764 3.73640 1 60 .19438 5.14455 .21256 4.70463 .23087 4.33148 .24933 4.01078 .26795 3.73205 Cotang Tang Cotang Tang Cotang Tang Cotang Tang Cotang Tang 1 7< 19 7! 5 T r H ) 7 5 t NATURAL TANGENTS AND COTANGENTS 1003 11 > If > H o 1* * 1 9 Tang Cotang Tang Cotang Tang Cotang Tang Cotang Tang Cotang .S6795 3.73205 .28675 3.48741 .30573 3.27085 .32492 3.07768 .34433 2.90421 60 1 .26826 3.72771 .28706 3.48359 .30605 3.26745 .32524 3.07464 .34465 2.90147 59 2 26857 3.72338 .28738 3.47977 .30637 3.26406 .32556 3.07160 .34498 2.89873 58 3 .26888 3.71907 .28769 3.47596 .30669 3.26067 .32588 3.06857 .34530 2.89600 57 4 .26920 3.71476 .28800 3.47216 .30700 3.25729 .32621 3.06554 .34563 2.89327 56 5 .26951 3.71046 .28832 3.46837 .30732 3.25392 .32653 3.06252 .34596 2.89055 55 .26982 3.70616 .28864 3.46458 .30764 3.25055 .32685 3.05950 .34628 2.88783 54 7 .27013 3.70188 .28895 3.46080 .30796 3.24719 .32717 3.05649 .34661 2.88511 53 8 .27044 3.69761 .28927 3.45703 .30828 3.24383 .32749 3.05349 .34693 2.88240 52 9 .27076 3.69335 .28958 3.45327 .30860 3.24049 .32782 3.05049 .34726 2.87970 51 10 .27107 3.68909 .28990 3.44951 .30891 3.23714 .32814 3.04749 .34758 2.87700 50 11 .27138 3.68485 .29021 3.44576 .30923 3.23381 .32846 3.04450 .34791 2.87430 49 12 .27169 3.68061 .29053 3.44202 .30955 3.23048 .32878 3.04152 .34824 2.87161 48 13 .27201 3.67638 .29084 3.43829 .30987 3.22715 .32911 3.03854 .34856 2.86892 47 14 .27232 3.67217 .29116 3.43456 .31019 3.22384 .32943 3.03556 .34889 2.86624 46 15 .27263 3.66796 .29147 3.43084 .31051 3.22053 .32975 3.03260 .34922 2.86356 45 16 .27294 3.66376 .29179 3.42713 .31083 3.21722 .33007 3.02963 .34954 2.86089 44 17 .27326 3.65957 .29210 3.42343 .31115 3.21392 .33 51 L 5 f 1008 NATURAL TANGENTS AND COTANGENTS 4C o 41 ti JO 42 o 4 1 Tang Cotang Tang Cotang Tang Cotang Tang Cotang Tang Cotang .83910 1.19175 .86929 1.15037 .90040 1.11061 .93252 1.07237 .96569 1.03553 60 .83960 1.19105 .86980 1.14969 .90093 .10996 .93306 1.07174 .96625 1 .03493 59 .84009 1.19035 .87031 1.14902 .90146 .10931 .93360 1.07112 .96681 1.03433 58 .84059 1.18964 .87082 1.14834 .90199 1.10867 .93415 1.07049 .96738 1.03372 57 .84108 1.18894 .87133 1.14767 .90251 .10802 .93469 1.06987 .96794 1.03312 56 .84158 1.18824 .87184 1.14699 .90304 1.10737 .93524 1.06925 .96850 1.03252 55 .84208 1.18754 .87236 1.14632 .90357 1.10672 .93578 1.06862 .96907 1.03192 54 .84258 1.18684 .87287 1.14565 .90410 1.10607 .93633 1.06800 .96963 1.03132 53 .84307 1.18614 .87338 1.14498 .90463 .10543 .93688 1.06738 .97020 1.03072 52 .84357 1.18544 .87389 1.14430 .90516 .10478 .93742 1.06676 .97076 1.03012 51 10 .84407 1.18474 .87441 1.14363 .90569 .10414 .93797 1.06613 .97133 1.02952 50 11 .84457 1.18404 .87492 1.14296 .90621 .10349 .93852 1.06551 .97189 1.02892 49 12 .84507 1.18334 .87543 1.14229 .90674 .10285 .93906 1.06489 .97246 1.02832 48 13 .84556 1.18264 .87595 1.14162 .90727 .10220 .93961 1.06427 .97302 1.02772 47 14 .84606 1.18194 .87646 1.14095 .90781 .10156 .94016 1.06365 .97359 1.02713 46 15 .84656 1.18125 .87698 1.14028 .90834, .10091 .94071 1.06303 .97416 1.02653 45 16 .84706 1.18055 .87749 1.13961 .90887 .10027 .94125 1.06241 .97472 1.02593 44 17 .84756 1.17986 .87801 1.13894 .90940 1.09963 .94180 1.06179 .07529 1.02533 43 18 .84806 1.17916 .87852 1.13828 .90993 1.09899 .94235 1.06117 .97586 1.02474 42 19 .84856 1.17846 .87904 1.13761 .91046 1.09834 .94290 1.06056 .97643 1.02414 41 20 .84906 1.17777 .87955 1.13694 .91099 1.09770 .94345 1.05994 .97700 1.02355 40 21 .84956 1.17708 .88007 1.13627 .91153 1.09706 .94400 1.05932 .97756 1.02295 39 22 .85006 1.17638 .88059 1.13561 .91206 1.09642 .94455 1.05870 .97813 1.02236 38 23 .85057 1.17569 .88110 1.13494 .91259 1.09578 .94510 1.05809 .97870 1.02176 37 24 .85107 1.17500 .88162 1.13428 .91313 1.09514 .94565 1.05747 .97927 1.02117 36 25 .85157 1.17430 .88214 1.13361 .91366 1.09450 .94620 1.05685 .97984 1.02057 35 26 .85207 1.17361 .88265 1.13295 .91419 1.09386 .94676 1.05624 .98041 1.01998 34 27 .85257 1.17292 .88317 1.13228 .91473 1.09322 .94731 1.05562 .98098 1.01939 33 28 .85308 1.17223 .88369 1.13162 .91526 1.09258 .94786 1.05501 .98155 1.01879 32 29 .85358 1.17154 .88421 1.13096 .91580 1.09195 .94841 1 .05439 .98213 1.01820 31 30 .85408 1.17085 .88473 1.13029 .91633 1.09131 .94896 1.05378 .98270 1.01761 30 31 .85458 1.17016 .88524 1.12963 .91687 1.09067 .94952 1.05317 .98327 1.01702 29 32 .85509 1.16947 .88576 1.12897 .91740 1.09003 .95007 1.05255 .98384 1.01642 28 33 .85559 1.16878 .88628 1.12831 .91794 1.08940 .95062 1.05194 .98441 1.01583 27 34 .85609 1.16809 .88680 1.12765 .91847 1.08876 .95118 1.05133 .98499 1.01524 26 35 .85660 1.16741 .88732 1.12699 .91901 1.08813 .95173 1.05072 .98556 1.01465 25 36 .85710 1.16672 .88784 1.12633 .91955 1.08749 .95229 1.05010 .98613 1.01406 24 37 .85761 1.16603 .88836 1.12567 .92008 1.08686 .95284 1.04949 .98671 1.01347 23 38 .85811 1.16535 .88888 1.12501 .92062 1.08622 .95340 1.04888 .98728 1.01288 22 39 .85862 1.16466 .88940 1.12435 .92116 1.08559 .95395 1.04827 .98786 1.01229 21 40 .85912 1.16398 .88992 1.12369 .92170 1.08496 .95451 1.04766 .98843 1.01170 20 41 .85963 1.16329 .89045 1.12303 .92224 1.08432 .95506 1.04705 .98901 1.01112 19 42 .86014 1.16261 .89097 1.12238 .92277 1.08369 .95562 1.04644 .98958 1.01053 18 43 .86064 1.16192 .89149 1.12172 .92331 1.08306 .95618 1.04583 .99016 1.00994 17 44 .86115 1.16124 .89201 1.12106 .92385 1.08243 .95673 1.04522 .99073 1.00935 16 45 .86166 1.16056 .89253 1.12041 .92439 1.08179 .95729 1.04461 .99131 1.00876 15 46 .86216 1.15987 .89306 1.11975 .92493 1.08116 .95785 1.04401 .99189 1.00818 14 47 .86267 1.15919 .89358 1.11909 .92547 1.08053 .95841 1.04340 .99247 1.00759 13 48 .86318 1.15851 .89410 1.11844 .92601 1.07990 .95897 1.04279 .99304 1.00701 12 49 .86368 1.15783 .89463 1.11778 .92655 1.07927 .95952 1.04218 .99362 1.00642 11 50 .86419 1.15715 .89515 1.11713 .92709 1.07864 .96008 1.04158 .99420 1.00583 10 51 .86470 1.15647 .89567 1.11648 .92763 1.07801 .96064 1.04097 .99478 1.00525 9 52 .86521 1.15579 .89620 1.11582 .92817 1.07738 .96120 1.04036 .99536 1.00467 8 53 -86572 1.15511 .89672 1.11517 .92872 1.07676 .96176 1.03976 .99594 1.00408 7 54 86623 1.15443 .89725 1.11452 .92926 1.07613 .96232 1.03915 .99652 1.00350 6 55 86674 1.15375 .89777 1.11387 .92980 1.07550 .96288 1.03855 .99710 1.00291 5 56 86725 1.15308 .89830 1.11321 .93034 1.07487 .96344 1.03794 .99768 1.00233 4 57 .86776 1.15240 .89883 1.11256 .93088 1.07425 .96400 1.03734 .99826 1.00175 3 58 .86827 1.15172 .89935 1.11191 .93143 1.07362 .96457 1.03674 .99884 1.00116 2 59 .86878 1.15104 .89988 1.11126 .93197 1.07299 .96513 1.03613 .99942 1.00058 1 60 .86929 1.15037 .90040 1.11061 .93252 1.07237 .96569 1.03553 1.00000 1.00000 Cotang Tang Cotang Tang Cotang Tang Cotang Tang Cotang Tang / t 4< > 4$ * 4' 1 4( o 4 5 LOGARITHMIC TABLES 1009 LOGARITHMIC TABLES To Find the Logarithmic Sine, Cosine, Tangent, or Cotangent of an Angle From to 45. In the table entitled Logarithms of Trigonometric Functions, find the number of degrees at the top of the page, and the number of^minutes in the left-hand column headed (') ; opposite the latter, and under the proper head, find the desired logarithmic sine, cosine, tangent, or cotangent. To Find the Logarithmic Sine, Cosine, Tangent, or Cotangent of an Angle From 45 to 90. In the table entitled Logarithms of Trigonometric Func- tions, find the number of degrees at the bottom of the page, and the number of minutes in the right-hand column headed (') ; opposite the latter, and above the proper head, find the desired logarithmic sine, cosine, tangent, or cotangent. To Find the Logarithmic Functions for an Angle Containing Degrees, Min- utes, and Seconds. Find the logarithm for the degrees and minutes in the manner just given, then from the column headed d. take the number next below the logarithm thus found; under the heading P.P., find a column headed by this number, and find in this column the number opposite the given number of seconds; add it to the logarithm already found for the degrees and minutes. If the exact number of seconds is not given under P.P., the proper values may be found by interpolating between the values given. As the differences in the column headed d. represent differences correspond- ing to 60 sec., the amount to be added after the logarithm of the degrees and minutes has been found may be obtained by multiplying the difference by the number of seconds, and dividing the result by 60. The columns headed Cpl. S. and Cpl. T. on pages 1028 to 1030 can be used to find logarithms of angles including seconds less than 3 and greater than 86. Reduce the degrees, minutes, and seconds to seconds, and use the following formulas, substituting for Cpl. S and Cpl. T. the values given in the table, and for S. and T., the difference between 10 and Cpl. S. and Cpl. T. as given. For angles less than 4, log sin a = log a" + S.; log tang a = log a" + T.; log cotg a = Cpl. log a" + Cpl. T. = Cpl. log tang ; log a" = log sin a + Cpl. S. = log tang a + Cpl. T. = Cpl. log cotg a + Cpl. T. For angles greater than 86, log cos a = log (90 a") + S.: log c6tg a = log (90 - a") + T.; log tang a = Cpl. log (90 - a") + Cpl. T. = Cpl. log cotg a; log (90 - a") = log cos a + Cpl. S. = log cotg a + Cpl. T. = Cpl. log tang a + Cpl. T. COMMON LOGARITHMS OF NUMBERS No. Log. No. Log. No. Log. No. Log. No. Log. 20 30 103 40 60 206 60 77 815 80 90 309 no nno 21 32 222 41 61 278 61 78 533 81 90849 o an im 22 34 242 4?, 62 325 62 79 239 82 91 381 3 4 5 47 712 60 206 69 897 23 24 25 36 173 38021 39 794 43 44 45 63 347 64 345 65 321 63 64 65 79 934 80 618 81 291 83 84 85 91 908 92 428 92 942 77 815 84 510 26 27 41 497 43 136 46 47 66 276 67 210 66 67 81 954 82 607 86 87 93 450 93 952 9 90 309 95424 28 29 44 716 46 240 48 49 68 124 69020 68 69 83 251 83 885 88 89 94 448 94 939 in 00 000 30 47 712 50 69 897 70 84510 90 95424 11 12 13 14 15 16 17 18 19 04 139 07 918 11 394 14 613 17 609 20 412 23 045 25 527 27 875 31 32 33 34 35 36 37 38 39 49136 50 515 51 851 53148 54407 55 630 56820 57 978 59 106 51 52 53 54 55 56 57 58 59 70 757 71 600 72 428 73 239 74 036 74 819 75 587 76 343 77085 71 72 73 74 75 76 77 78 79 85 126 85 733 86 332 86 923 87 506 88081 88649 89 209 89 763 91 92 93 94 95 96 97 98 99 95 904 96 379 96 848 97 313 97772 98 227 98 677 99 123 99564 20 30103 40 60 206 60 77815 80 90309 100 00000 1010 LOGARITHMS N. L. 1 2 3 4 5 6 7 8 9 P.P. too 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150 00 000 043 087 130 173 217 260 303 346 389 8 9 a i i 2 3 4 5 I 7 8 1 1 > 1 4 8 6 7 8 9 1 2 3 4 5 i 7 8 9 44 4.4 8.8 13.2 17.6 22.0 26.4 30.8 35.2 39.6 41 4.1 8.2 12.3 16.4 20.5 24.6 28.7 32.8 36.9 38 3.8 7.6 11.4 15.2 19.0 22.8 26.6 80.4 34.2 35 3.5 7.0 10.5 14.0 17,5 21.0 24.5 28.0 31.5 32 3.2 6.4 9.6 12.8 16.0 19.2 22.4 25.6 28.8 43| 4.3 8.6 12.9 17.2 21.5 25.8 30.1 34.4 38.7 40 4.0 8.0 12.0 16.0 20.0 24.0 28.0 82.0 36.0 37 3.7 7.4 11.1 14.8 18.5 22.2 25.9 296 33.3 34 3.4 6.8 10.2 13.6 17.0 20.4 23.8 27.2 30.6 31 3.1 6.2 9.3 12.4 15.5 18.6 21.7 24.8 27.9 42 4.2 8.4 12.6 16.8 21.0 25.2 29.4 33.6 37.8 39 3.9 7.8 11.7 15.6 19.5 23.4 27.3 31.2 35.1 36 3.6 7.2 10.8 14.4 18.0 21.6 25.2 28.8 32.4 33 3.3 6.6 9.9 13.2 16.5 19.8 23.1 26.4 29.7 30 3.0 6.0 9.0 12.0 15.0 18.0 21.0 24.0 27.0 432 860 01 284 703 02 119 531 938 03 342 743 475 903 326 745 160 572 979 383 782 518 945 368 787 202 612 *019 423 822 561 988 410 828 243 653 *060 463 862 258 604 *030 452 870 284 694 *100 503 902 297 647 *072 494 912 325 735 *141 543 941 336 689 *115 536 953 366 776 *181 583 981 376 732 *157 578 995 407 816 *222 623 *021 415 775 *199 620 *036 449 857 *262 663 *060 817 *242 662 *078 490 898 *302 703 *100 04139* 179 218 454 ->493 532 922 05308 690 06070 446 819 07 188 555 571 961 346 729 108 483 856 225 591 954 610 999 385 767 145 521 893 262 628 650 *038 423 805 183 558 930 298 664 689 *077 461 843 221 595 967 335 700 727 *115 500 881 258 633 *004 372 737 766 *154 538 918 296 670 *041 408 773 805 *192 576 956 333 707 *078 445 809 844 *231 614 994 371 744 *115 482 846 883 *269 652 *032 408 781 *151 518 882 918 990 350 707 *061 412 760 106 449 789 126 *027 *063 422 778 *132 482 830 175 517 857 193 528 *099 458 814 *167 517 864 209 551 890 227 *135 493 849 *202 552 899 243 585 924 261 *171 529 884 *237 587 934 278 619 958 294 628 *207 *243 08 279 636 991 09 342 691 10037 380 721 11 059 314 672 *026 377 726 072 415 755 093 386 743 *096 447 795 140 483 823 160 565 920 *272 621 968 312 653 992 327 661 600 955 *307 656 *003 346 687 *025 361 394 428 461 494 561 594 694 727 12 057 385 710 13033 354 672 988 14 301 760 090 418 743 066 386 704 *019 333 793 123 450 775 098 418 735 *051 364 675 983 290 594 897 197 495 791 085 377 826 156 483 808 130 450 767 *082 395 860 189 516 840 162 481 799 *114 426 737 893 222 548 872 194 513 830 *145 457 768 926 254 581 905 226 545 862 *176 489 959 287 613 937 258 577 *208 520 992 320 646 969 290 609 925 *239 551 *024 352 678 *001 322 640 956 *270 582 613 644 706 *014 320 625 927 227 524 820 114 406 799 *106 412 715 *017 316 613 909 202 493 829 *137 442 746 *047 346 643 938 231 522 860 891 *198 503 806 *107 406 702 997 289 580 922 15 229 534 836 16 137 435 732 17 026 319 953 259 564 866 167 465 761 056 348 *045 351 655 957 256 554 850 143 435 *076 381 685 987 2S6 584 879 173 464 *168 473 776 *077 376 673 967 260 551 609 638 667 696 725 754 782 811 840 869 N. L.O 1 2 3 4 5 6 7 8 9 P.P. LOGARITHMS 1011 N. L.O 1 2 3 4 5 6 7 8 9 F .] P. ISO 17 609 638 667 696 725 754 782 811 840 869 151 152 153 154 155 156 157 158 159 898 18 184 469 752 19 033 312 590 866 20 140 926 213 498 780 061 340 618 893 167 955 241 526 808 089 368 645 921 194 984 270 554 837 117 396 673 948 222 *013 298 583 865 145 424 700 976 249 *041 327 611 893 173 451 728 *003 276 *070 355 639 921 201 479 756 *030 303 *099 384 667 949 229 507 783 *058 330 *127 412 696 977 257 535 811 *085 358 *156 441 724 *005 285 562 838 *112 385 8 9 2 2 5 8 11 14 17 20 28 26 9 .9 .8 .7 .6 .5 .4 .3 .2 .1 28 2.8 5.6 8.4 11.2 14.0 16.8 19.6 22.4 25.2 160 412 439 466 493 520 548 575 602 629 656 161 162 163 164 165 166 167 168 169 683 952 21 219 484 748 22 Oil 272 531 789 710 978 245 511 775 037 298 557 ,814 737 *005 272 537 801 063 324 583 840 763 *032 299 564 827 089 350 608 866 790 *059 325 590 854 115 376 634 891 817 *085 352 617 880 141 401 660 917 844 *112 378 643 906 167 427 686 943 871 *139 405 669 932 194 453 712 968 898 *165 431 696 958 220 479 737 994 925 *192 458 722 985 246 505 763 *019 2 8 4 6 6 1 8 9 2 2 5 8 10 13 16 18 21 24 7 .7 4 1 8 5 2 9 6 3 26 2.6 5.2 7.8 10.4 13.0 15.6 18.2 20.8 23.4 170 23 045 070 096 121 147 172 198 223 249 274 171 172 173 174 175 176 177 178 179 300 553 805 24 055 304 551 797 25 042 285 325 578 830 080 329 576 822 066 310 350 603 855 105 353 601 846 091 334 376 629 880 130 378 625 871 115 358 401 654 905 155 403 650 895 139 382 426 679 930 180 428 674 920 164 406 452 704 955 204 452 699 944 188 431 477 729 980 229 477 724 969 212 455 502 754 *005 254 502 748 993 237 479 528 779 *030 279 527 773 *018 261 503 1 2 8 4 6 6 T 8 tl 2 5 ! l( 15 lc r 2( 21 5 .5 .0 .5 .0 .5 .0 .5 .0 .5 180 527 551 575 600 624 648 672 696 720 744 181 182 183 184 185 186 187 188 189 768 26 007 245 482 717 951 27 184 416 646 792 031 269 505 741 975 207 439 669 816 055 293 529 764 998 231 462 692 840 079 316 553 788 *021 254 485 715 864 102 340 576 811 *045 277 508 738 888 126 364 600 834 *068 300 531 761 912 150 387 623 858 *091 323 554 784 935 174 411 647 881 *114 346 577 807 959 198 435 670 905 *138 370 600 830 983 221 458 694 928 *161 393 623 852 2 2 4 7 9 12 14 16 19 21 4 4 8 2 6 4 8 2 6 23 2.3 4.6 6.9 9.2 11.5 13.8 16.1 18.4 20.7 190 875 898 921 944 967 989 *012 *035 *058 *081 191 192 193 194 195 196 197 198 199 28 103 330 556 780 29 003 226 447 667 885 126 353 578 803 026 248- 469 688 907 149 375 601 825 048 270 491 710 929 171 398 623 847 070 292 513 732 951 194 421 646 870 092 314 535 754 973 217 443 668 892 115 336 557 776 994 240 466 691 914 137 358 579 798 *016 262 488 713 937 159 380 601 820 *038 285 511 735 959 181 403 623 842 *060 307 533 758 981 203 425 645 863 *081 9 2 2 4 6 8 11 13 15 17 19 2 2 4 6 8 2 4 6 8 21 2.1 4.2 6.3 8.4 10.5 12.6 14.7 16.8 18.9 200 30103 125 146 168 190 211 233 255 276 298 N. L.O 1 2 3 4 5 6 7 8 9 P I > 1012 LOGARITHMS N. L.O 1 2 3 4 5 6 7 8 9 P.P. 200 201 202 203 204 205 206 207 208 209 210 211 212 213 214 215 216 217 '218 219 220 221 222 223 224 225 226 227 228 229 230 231 232 233 234 235 236 237 238 239 240 241 242 243 244 245 246 247 248 249 250 30 103 125 146 168 190 211 233 255 276 298 J 1 2 2 4 3 6 4 8 5 11 6 13 7 15 8 17 9 19 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 7 8 9 2 21 .2 2.1 .4 4.2 .6 6.3 .8 8.4 .0 10.5 .2 12.6 .4 14.7 .8 16.8 .8 18.9 20 2.0 4.0 6.0 8.0 10.0 12.0 14.0 16.0 18.0 19 1.9 3.8 5.7 7.6 9.5 11.4 13.3 15.2 17.1 18 1.8 3.6 5.4 7.2 9.0 10.8 12.6 14.4 16.2 17 1.7 34 5.1 6.8 8.5 10.2 11.9 13.6 15.3 320 535 750 963 31 175 387 597 806 32015 341 557 771 984 197 408 618 827 035 363 578 792 *006 218 429 639 848 056 384 600 814 *027 239 450 660 869 077 406 621 835 *048 260 471 681 890 098 428 643 856 *069 281 492 702 911 118 449 664 878 *091 302 513 723 931 139 471 685 899 *112 323 534 744 952 160 492 707 920 *133 345 555 765 973 181 514 728 942 *154 366 576 785 994 201 222 243 263 284 305 325 346 366 387 408 428 634 838 33 041 244 445 646 846 34044 449 654 858 062 264 465 666 866 064 469 675 879 082 284 486 686 885 084 490 695 899 102 304 506 706 905 104 510 715 919 122 325 526 726 925 124 531 736 940 143 345 546 746 945 143 552 756 960 163 365 566 766 965 163 572 777 980 183 385 586 786 985 183 593 797 *001 203 405 606 806 *005 203 613 818 *021 626 826 *025 223 242 262 459 655 850 044 238 430 622 813 *003 282 479 674 869 064 257 449 641 832 *021 301 321 341 537 733 928 122 315 507 698 889 *078 361 557 753 947 141 334 526 717 908 *097 380 400 420 439 635 830 35 025 218 411 603 793 984 498 694 889 083 276 468 660 851 *040 518 713 908 102 295 488 679 870 *059 677 772 967 160 353 545 736 927 *116 596 792 986 180 372 564 755 946 *135 324 511 698 884 *070 254 438 621 803 985 616 811 *005 199 392 583 774 965 *154 342 36 173 192 380 568 754 940 125 310 493 676 858 211 399 586 773 959 144 328 511 694 876 229 248 267 286 305 361 549 736 922 37 107 291 475 658 840 418 605 791 977 162 346 530 712 894 436 624 810 996 181 365 548 731 912 455 642 829 *014 199 383 566 749 931 474 661 847 *033 218 401 585 767 949 493 680 866 *051 236 420 603 785 967 530 717 903 *088 273 457 639 822 *003 38 021 039 057 075 093 112 130 148 166 184 202 382 561 739 917 39 094 270 445 620 220 399 578 757 934 111 287 463 637 238 417 596 775 952 129 305 480 655 829 256 435 614 792 970 146 322 498 672 846 3 274 453 632 810 987 164 340 515 690 292 471 650 828 *005 182 358 533 707 310 489 668 846 *023 199 375 550 724 328 507 686 863 *041 217 393 &68 742 915 346 525 703 881 *058 235 410 585 759 364 543 721 899 *076 252 428 602 777 950 794 811 863 881 898 933 N. L.O 1 2 4 5 6 7 8 9 P.P. - LOGARITHMS 1013 N. L.O 1 2 3 4 5 6 7 8 9 P.P. 250 251 252 253 254 255 256 257 258 259 260 261 262 263 264 265 266 267 268 269 270 271 272 273 274 275 276 277 278 279 280 281 282 283 284 285 286 287 288 289 290 291 292 293 294 295 296 297 298 299 300 39 794 811 829 846 863 *037 209 381 552 722 892 *061 229 397 564 881 898 915 933 950 8 9 7 8 9 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 18 1.8 3.6 5.4 7.2 9.0 10.8 12.6 14.4 16.2 17 1.7 3.4 5.1 6.8 8.5 10.2 11.9 13.6 15.3 16 1.6 3.2 4.8 6.4 8.0 9.6 11.2 12.8 14.4 15 1.5 3.0 4.5 6.0 7,5 9.0 10.5 12.0 13.5 14 1.4 2 8 4.2 5.6 7.0 8.4 9.8 11.2 12.6 967 40 140 312 483 654 824 993 41 162 330 985 157 329 500 671 841 *010 179 347 *002 175 346 518 688 858 *027 196 363 *019 192 364 535 705 875 *044 212 380 *054 226 398 569 739 909 *078 246 414 *071 243 415 586 756 926 *095 263 430 597 *088 261 432 603 773 943 *111 280 447 614 *106 278 449 620 790 960 *128 296 464 *123 295 466 637 807 976 *145 313 481 647 497 514 531 697 863 *029 193 357 521 684 846 *008 169 547 714 880 *045 210 374 537 700 862 *024 581 631 664 830 996 42 160 325 488 651 813 975 681 847 *012 177 341 504 667 830 991 731 896 *062 226 390 553 716 878 *010 747 913 *078 243 406 570 732 894 *056 217 377 537 696 854 *012 170 326 483 638 764 929 *095 259 423 586 749 911 *072 780 946 *111 275 439 602 765 927 *088 797 963 *127 292 455 619 781 943 *104 265 814 979 *144 308 472 635 797 959 *120 281 43 136 152 185 201 233 393 553 712 870 *028 185 342 498 654 249 297 457 616 775 933 44091 248 404 560 313 473 632 791 949 107 264 420 576 731 329 489 648 807 965 122 279 436 592 747 345 505 664 823 981 138 295 451 607 361 521 680 838 996 154 311 467 623 409 569 727 886 *044 201 358 514 669 425 584 743 902 *059 217 373 529 685 441 600 759 917 *075 232 389 545 700 855 716 762 917 071 225 378 530 682 834 984 135 285 778 932 086 240 393 545 697 849 *000 150 300 793 809 824 840 871 45 025 179 332 484 637 788 939 46090 886 040 194 347 500 652 803 954 105 902 056 209 362 515 667 818 969 120 948 102 255 408 561 712 864 *015 165 963 117 271 423 576 728 879 *030 180 979 133 286 439 591 743 894 *045 195 994 148 301 454 606 758 909 *060 210 *010 163 317 469 621 773 924 *075 225 240 255 404 553 702 850 997 144 290 436 582 270 315 464 613 761 909 *056 202 349 494 640 330 345 359 374 389 538 687 835 982 47 129 276 422 567 419 568 716 864 *012 159 305 451 596 434 583 731 879 *026 173 319 465 611 756 449 598 746 894 *041 188 334 480 625 479 627 776 923 *070 217 363 509 654 494 642 790 938 *085 232 378 524 669 813 509 657 805 953 *100 246 392 538 683 523 672 820 967 *114 261 407 553 698 712 727 741 770 784 799 828 842 9 N. L.O 1 2 3 4 5 6 7 8 P.P. 1014 LOGARITHMS N. L.O 1 727 871 015 159 302 444 586 728 869 *010 2 741 3 756 4 770 5 784 6 7 8 9 P.P. 300 301 302 303 304 305 306 307 308 309 310 311 312 313 314 315 316 317 318 319 320 321 322 323 324 325 326 327 328 329 330 331 332 333 334 335 336 337 338 339 340 341 342 343 344 345 346 347 348 349 350 47 712 799 813 828 842 986 130 273 416 558 700 841 982 *122 8 9 1 2 8 9 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 15 1.5 3.0 4.5 6.0 7.5 9.0 10.5 12.0 13.5 14 1.4 2.8 4.2 5.6 7.0 8.4 9.8 11.2 12.6 13 1.3 2.6 3.9 5 2 6.5 7.8 9,1 10.4 11,7 12 1.2 2.4 3.6 4.8 6.0 7.2 8.4 9.6 10.8 857 48 001 144 287 430 572 714 855 9% 885 029 173 316 458 601 742 883 *024 900 044 187 330 473 615 756 897 *038 914 058 202 344 487 629 770 911 *052 929 073 216 359 501 643 785 926 *066 943 087 230 373 515 657 799 940 *080 958 101 244 387 530 671 813 954 *094 972 116 259 401 544 686 827 968 *108 49 136 150 164 178 192 206 220 234 374 513 651 790 927 *065 202 338 474 610 248 388 527 665 803 941 *079 215 352 488 262 276 415 554 693 831 969 50 106 243 379 290 429 568 707 845 982 120 256 393 304 443 582 721 859 996 133 270 406 542 318 457 596 734 872 *010 147 284 420 332 471 610 748 886 *024 161 297 433 569 346 485 624 762 900 *037 174 311 447 360 499 638 776 914 *051 188 325 461 596 402 541 679 817 955 *092 229 365 501 637 515 529 556 583 623 651 786 920 51 055 188 322 455 587 720 664 799 934 068 202 335 468 601 733 678 813 947 081 215 348 481 614 746 691 826 961 095 228 362 495 627 759 705 840 974 108 242 375 508 640 772 718 853 987 121 255 388 521 654 786 732 866 *001 135 268 402 534 667 799 745 880 *014 148 282 415 548 680 812 759 893 *028 162 295 428 561 693 825 772 907 *041 175 308 441 574 706 838 851 865 878 891 904 917 930 943 957 970 983 52 114 244 375 504 634 763 892 53 020 996 127 257 388 517 647 776 905 033 *009 140 270 401 530 660 789 917 046 *022 153 284 414 543 673 802 930 058 *035 166 297 427 556 686 815 943 071 *048 179 310 440 569 699 827 956 084 *061 192 323 453 582 711 840 969 097 *075 205 336 466 595 724 853 982 110 *088 218 349 479 608 737 866 994 122 *101 231 362 492 621 750 879 *007 135 148 161 173 186 199 212 224 237 250 263 275 403 529 656 782 908 54 033 158 283 288 415 542 668 794 920 045 170 295 301 428 555 681 807 933 058 183 307 314 441 567 694 820 945 070 195 320 444 326 453 580 706 832 958 083 208 332 456 339 466 593 719 845 970 095 220 345 469 352 479 605 732 857 983 108 233 357 481 364 491 618 744 870 995 120 245 370 494 377 504 631 757 882 *008 133 258 382 390 517 643 769 895 *020 145 270 394 407 419 432 506 518 V N. L.O 1 2 3 4 5 6 7 8 9 P.P. LOGARITHMS 1015 N. L.O 1 2 3 4 5 6 7 8 9 P.P. 350 351 352 353 354 355 356 357 358 359 360 361 362 363 364 365 366 367 368 369 370 54 407 419 432 555 679 802 925 047 169 291 413 534 444 456 469 481 494 506 518 i 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 8 9 1 2 13 1.3 2.6 3.9 5.2 6.5 7.8 9.1 10.4 11.7 12 1.2 2.4 3.6 4.8 6.0 7.2 8.4 9.6 10.8 II 1.1 2.2 3.3 4.4 5.5 6.6 7.7 8.8 9.9 10 1.0 2,0 3.0 4.0 5.0 6.0 7.0 8.0 9,0 531 654 777 900 55 023 145 267 388 509 543 667 790 913 035 157 279 400 522 568 691 814 937 060 182 303 425 546 580 704 827 949 072 194 315 437 558 593 716 839 962 084 206 328 449 570 605 728 851 974 096 218 340 461 582 703 617 741 864 986 108 230 352 473 594 630 753 876 998 121 242 364 485 606 727 642 765 888 *011 133 255 376 497 618 630 642 654 666 678 691 715 739 751 871 991 56 110 229 348 467 585 703 763 883 *003 122 241 360 478 597 714 775 895 *015 134 253 372 490 608 726 844 787 907 *027 146 265 384 502 620 738 855 799 919 *038 158 277 396 514 632 750 867 811 931 *050 170 289 407 526 644 761 823 943 *062 182 301 419 538 656 773 835 955 *074 194 312 431 549 667 785 847 967 *086 205 324 443 561 679 797 914 859 979 *098 217 336 455 573 691 808 926 *043 159 276 392 507 623 738 852 967 820 832 879 891 902 371 372 373 374 375 376 377 378 379 380 381 382 383 384 385 386 387 388 389 390 391 392 393 394 395 396 397 398 399 400 937 57 054 171 287 403 519 634 749 864 949 066 183 299 415 530 646 761 875 961 078 194 310 426 542 657 772 887 972 089 206 322 438 553 669 784 898 *013 984 101 217 334 449 565 680 795 910 *024 996 113 229 345 461 576 692 807 921 *008 124 241 357 473 588 703 818 933 *019 136 252 368 484 600 715 830 944 *031 148 264 380 496 611 726 841 955 978 990 104 218 331 444 557 670 782 894 *006 *001 *035 *047 *058 *070 184 297 410 524 636 749 861 973 *084 *081 58092 206 320 433 546 659 771 883 995 115 229 343 456 569 681 794 906 *017 127 240 354 467 580 692 805 917 *028 138 252 365 478 591 704 816 928 *040 151 149 263 377 490 602 715 827 939 *051 161 274 388 501 614 726 838 950 *062 172 286 399 512 625 737 850 961 *073 195 309 422 535 647 760 872 984 *095 59 106 118 129 140 162 173 284 395 506 616 726 835 945 *054 163 184 195 306 417 528 638 748 857 966 *076 184 207 218 329 439 550 660 770 879 988 60 097 229 340 450 561 671 780 890 999 108 240 351 461 572 682 791 901 *010 119 228 251 362 472 583 693 802 912 *021 130 262 373 483 594 704 813 923 *032 141 273 384 494 605 715 824 934 *043 152 295 406 517 627 737 846 956 *065 173 318 428 539 649 759 868 977 *086 195 304 206 217 239 249 260 5 271 282 293 N. L.O 1 2 3 4 6 7 8 9 P.P. 1016 LOGARITHMS N. L.O 1 2 3 4 5 6 7 8 9 P .P. 400 60 206 217 228 239 249 260 271 282 293 304 401 402 403 404 405 406 407 408 409 314 423 531 638 746 853 959 61 066 172 325 433 541 649 756 863 970 077 183 336 444 552 660 767 874 981 087 194 347 455 563 670 778 885 991 098 204 358 466 574 681 788 895 *002 109 215 369 477 584 692 799 906 *013 119 225 379 487 595 703 810 917 *023 130 236 390 498 606 713 821 927 *034 140 247 401 509 617 724 831 938 *045 151 257 412 520 627 735 842 949 *055 162 268 l 2 II 1.1 2.2 410 278 289 300 310 321 331 342 352 363 374 4 4.4 411 412 413 414 415 416 417 418 419 384 490 595 700 805 909 62014 118 221 395 500 606 711 815 920 024 128 232 405 511 616 721 826 930 034 138 242 416 521 627 731 836 941 045 149 252 426 532 637 742 847 951 055 159 263 437 542 648 752 857 962 066 170 273 448 553 658 763 868 972 076 180 284 458 563 669 773 878 982 086 190 294 469 574 679 784 888 993 097 201 304 479 584 690 794 899 *003 107 211 315 6 7 8 9 M 7.7 8.8 9.9 420 325 335 346 356 366 377 387 397 408 418 421 422 423 424 425 426 427 428 429 428 531 634 737 839 941 63 043 144 246 439 542 644 747 849 951 053 155 256 449 552 655 757 859 961 063 165 266 459 562 665 767 870 972 073 175 276 469 572 675 778 880 982 083 185 286 480 583 685 788 890 992 094 195 296 490 593 696 798 900 *002 104 205 306 500 603 706 808 910 *012 114 215 317 511 613 716 818 921 *022 124 225 327 521 624 726 829 931 *033 134 236 337 1 2 3 4 5 6 7 8 9 1.0 2.0 3.0 4.0 5.0 6.0 70 8.0 9.0 430 347 357 367 377 387 397 407 417 428 438 431 432 433 434 435 436 437 438 439 448 548 649 749 849 949 64 048 147 246 458 558 659 759 859 959 058 157 256 468 568 669 769 869 969 068 167 266 478 579 679 779 879 979 078 177 276 488 589 689 789 889 088 187 286 498 599 699 799 899 998 098 197 296 508 609 709 809 909 *008 108 207 306 518 619 719 819 919 *018 118 217 316 528 629 729 829 929 *028 128 227 326 538 639 739 839 939 *038 137 237 335 1 2 3 9 0.9 1,8 2.7 440 345 355 365 375 385 395 404 414 424 434 5 4.5 441 442 443 444 445 446 447 448 449 444 542 640 738 836 933 65 031 128 225 454 552 650 748 846 943 040 137 234 464 562 660 758 856 953 050 147 244 473 572 670 768 865 963 060 157 254 483 582 680 777 875 972 070 167 263 493 591 689 787 885 982 079 176 273 503 601 699 797 895 992 089 186 283 513 611 709 807 904 *002 099 196 292 523 621 719 816 914 *011 108 205 302 532 631 729 826 924 *021 118 215 312 7 8 9 6.3 7.2 8.1 450 321 331 341 350 360 369 379 389 398 408 N. L.O 1 2 3 4 5 6 7 8 9 P P. LOGARITHMS 1017 N. L.O 1 331 427 523 619 715 811 906 *001 096 191 2 341 3 4 5 6 379 475 571 667 763 858 954 *049 143 238 7 8 ^9 408 P.P. 450 451 452 453 454 455 456 457 458 459 460 461 462 463 464 465 466 467 468 469 470 471 472 473 474 475 476 477 478 479 480 481 482 483 484 485 486 487 488 489 490 491 492 493 494 495 496 497 498 499 500 65 321 350 360 369 389 398 i 2 3 4 5 6 7 8 9 1 2 3 4 I 1 2 3 4 5 6 7 8 9 10 1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 9 0.9 3.6 4.5 5.4 6.3 7.2 8.1 8 0.8 1.6 2.4 3.2 4.0 4.8 5.6 6.4 7.2 ' 418 514 610 706 801 896 992 66 087 181 437 533 629 725 820 916 *011 106 200 447 543 639 734 830 925 *020 115 210 456 552 648 744 839 935 *030 124 219 466 562 658 753 849 944 *039 134 229 323 485 581 677 772 -868 963 *058 153 247 495 591 686 782 877 973 *068 162 257 504 600 696 792 887 982 *077 172 266 361 276 285 295 389 483 577 671 764 857 950 043 136 304 398 492 586 680 773 867 960 052 145 314 332 342 351 370 464 558 652 745 839 932 67 025 117 380 474 567 661 755 848 941 034 12? 408 502 596 689 783 876 969 062 154 417 511 605 699 792 885 978 071 164 427 521 614 708 801 894 987 080 173 265 436 530 624 717 811 904 997 089 182 445 539 633 727 820 913 *006 099 191 455 549 642 736 829 922 *015 108 201 210 219 228 321 413 504 596 688 779 870 961 052 142 237 330 422 514 605 697 788 879 970 061 247 256 274 284 293 385 477 569 660 752 843 934 *024 115 302 394 486 578 669 761 852 943 68 034 311 403 495 587 679 770 861 952 043 339 431 523 614 706 797 888 979 070 348 440 532 624 715 806 897 988 079 357 449 541 633 724 815 906 997 088 367 459 550 642 733 825 916 *006 097 376 468 560 651 742 834 925 *015 106 124 133 151 160 169 178 187 196 205 215 305 395 485 574 664 753 842 931 224 314 404 494 583 673 762 851 940 233 323 413 502 592 681 771 860 949 242 332 422 511 601 690 780 869 958 251 341 431 520 610 699 789 878 966 260 350 440 529 619 708 797 886 975 269 359 449 538 628 717 806 895 984 278 368 458 547 637 726 815 904 993 287 377 467 556 646 735 824 913 *002 296 386 476 565 655 744 833 922 *011 69 020 028 037 046 055 064 073 082 090 099 108 197 285 373 461 548 636 723 810 117 205 294 381 469 557 644 732 819 126 214 302 390 478 566 653 740 827 135 223 311 399 487 574 662 749 836 144 232 320 408 496 583 671 758 845 152 241 329 417 504 592 679 767 854 940 161 249 338 425 513 601 688 775 862 949 170 258 346 434 522 609 697 784 871 179 267 355 443 531 618 705 793 880 188 276 364 452 539 627 714 801 888 897 906 914 923 932 958 966 975 N. L.O 1 2 3 4 5 6 7 8 9 P.P. 1018 'LOGARITHMS N. L.O 1 . 2 3 4 5 6 7 8 9 P.P. 500 501 502 503 504 505 506 507 508 509 510 511 512 513 514 515 516 517 518 519 520 521 522 523 524 525 526 527 528 529 530 531 532 533 534 535 536 537 538 539 540 541 542 543 544 545 546 547 548 549 550 69 897 906 914 *001 088 174 260 346 432 518 603 689 923 *010 096 183 269 355 441 526 612 697 932 *018 105 191 278 364 449 535 621 706 940 949 *036 122 209 295 381 467 552 638 723 958 *044 131 217 303 389 475 561 646 731 966 975 l 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 9 0.9 1.8 2.7 3.6 4.5 5.4 6.3 7.2 8.1 - 0.8 1.6 2.4 3.2 4.0 4.8 5.6 6.4 7.2 7 0.7 1.4 2.1 2.8 3.5 4.2 4.9 56 6.3 984 70 070 157 243 329 415 501 586 672 992 079 165 252 338 424 509 595 680 *027 114 200 286 372 458 544 629 714 *053 140 226 312 398 484 569 655 740 *062 148 234 321 406 492 578 663 749 757 766 774 783 868 952 037 122 206 290 374 458 542 791 876 961 046 130 214 299 383 466 550 634 717 800 883 966 049 132 214 296 378 460 542 624 705 787 868 949 *030 111 191 272 800 885 969 054 139 223 307 391 475 559 808 893 978 063 147 231 315 399 483 567 817 902 986 071 155 240 324 408 492 575, 825 910 995 079 164 248 332 416 500 584 834 842 927 71 012 096 181 265 349 433 517 600 851 935 020 105 189 273 357 441 525 859 944 029 113 198 282 366 450 533 919 *003 088 172 257 341 425 508 592 609 692 775 858 941 024 107 189 272 354 617 700 784 867 950 032 115 198 280 362 625 709 792 875 958 041 123 206 288 370 642 650 659 667 675 759 842 925 *008 090 173 255 337 419 684 767 850 933 72 016 099 181 263 346 725 809 892 975 057 140 222 304 387 734 817 900 983 066 148 230 313 395 742 825 908 991 074 156 239 321 403 750 834 917 999 082 165 247 329 411 428 436 518 599 681 762 843 925 *006 086 167 247 444 452 469 477 558 640 722 803 884 965 *046 127 207 485 493 501 509 591 673 754 835 916 997 73 078 159 239 526 607 689 770 852 933 *014 094 175 534 616 697 779 860 941 *022 102 183 550 632 713 795 876 957; *038 119 199 567 648 730 811 892 973 *054 135 215 575 656 738 819 900 981 *062 143 223 583 665 746 827 908 989 *070 151 231 312 255 263 280 288 296 304 320 400 480 560 640 719 799 878 957 328 408 488 568 648 727 807 886 965 336 416 496 576 656 735 815 894 973 344 424 504 584 664 743 823 902 981 352 432 512 592 672 751 830 910 989 360 440 520 600 679 759 838 918 997 368 448 528 608 687 767 846 926 *005 376 456 536 616 695 775 854 *013 384 464 544 624 703 783 862 941 *020 099 392 472 552 632 711 791 870 949 *028 74 036 044 052 060 3 068 076 084 092 107 N. L.O 1 2 4 5 6 7 8 9 P.P. LOGARITHMS 1019 N. L.O 1 2 3 4 5 6 7 8 9 P.P. 550 74 036 044 052 060 068 076 084 092 099 107 551 552 553 554 555 556 557 558 559 115 194 273 351 429 507 586 663 741 123 202 280 359 437 515 593 671 749 131 210 288 367 445 523 601 679 757 139 218 296 374 453 531 609 687 764 147 225 304 382 461 539 617 695 772 155 233 312 390 468 547 624 702 780 162 241 320 398 476 554 632 710 788 170 249 327 406 484 562 640 718 796 178 257 335 414 492 570 648 726 803 186 265 343 421 500 578 656 733 811 560 819 827 834 842 850 858 865 873. 881 889 561 562 563 564 565 566 567 568 569 896 974 75 051 128 205 282 358 435 511 904 981 059 136 213 289 366 442 519 912 989 066 143 220 297 374 450 526 920 997 074 151 228 305 381 458 534 927 *005 082 159 236 312 389 465 542 935 *012 089 166 243 320 397 473 549 943 *020 097 174 251 328 404 481 557 950 *028 105 182 259 335 412 488 565 958 *035 113 189 266 343 420 496 572 966 *043 120 197 274 351 427 504 580 0.8 1.6 2.4 3.2 4.0 4.8 5.6 6.4 7.2 570 587 595 603 610 618 626 633 641 648 656 571 572 573 574 575 576 577 578 579 664 740 815 891 967 76 042 118 193 268 671 747 823 899 974 050 125 200 275 679 75-5 831 906 982 057 133 208 283 686 762 838 914 989 065 140 215 290 694 770 846 921 997 072 148 223 298 702 778 853 929 *005 080 155 230 305 709 785 861 937 *012 087 163 238 313 717 793 868 944 *020 095 170 245 320 724 800 876 952 *027 103 178 253 328 732 808 884 959 *035 110 185 260 335 580 343 350 358 365 373 380 388 395 403 410 7 581 582 583 584 585 586 587 588 589 418 492 567 641 716 790 864 938 77 012 425 500 574 649 723 797 871 945 019 433 507 582 656 730 805 879 953 026 440 515 589 664 738 812 886 960 034 448 522 597 671 745 819 893 967 041 455 530 604 678 753 827 901 975 048 462 537 612 686 760 834 908 982 056 470 545 619 693 768 842 916 989 063 477 552 626 701 775 849 923 997 070 485 559 634 708 782 856 930 *004 078 0.7 1.4 2.1 2.8 3.5 4.2 4.9 8 5.6 9 6.3 590 085 093 100 107 115 122 129 137 144 151 591 592 593 594 595 596 597 598 599 159 232 305 379 452 525 597 670 743 166 240 313 386 459 532 605 677 750 173 247 320 393 466 539 612 685 757 181 254 327 401 474 546 619 692 764 188 262 335 408 481 554 627 699 772 195 269 342 415 488 561 634 706 779 203 276 349 422 495 568 641 714 786 210 283 357 430 503 576 648 721 793 217 291 364 437 510 583 656 728 801 225 298 371 444 517 590 663 735 808 600 815 822 830 837 844 851 859 866 873 880 N. L.O 1 2 3 4 5 6 7 8 9 P.P. 1020 LOGARITHMS N. L.O 1 2 3 4 5 6 7 8 9 r .P. 600 77 815 822 830 837 844 851 859 866 873 880 601 602 603 604 605 606 607 608 609 887 960 78 032 104 176 247 319 390 462 895 967 039 111 183 254 326 398 469 902 974 046 118 190 262 333 405 476 909 981 053 125 197 269 340 412 483 916 988 061 132 204 276 347 419 490 924 996 068 140 211 283 355 426 497 931 *003 075 147 219 290 362 433 504 938 *010 082 154 226 297 369 440 512 945 *017 089 161 233 305 376 447 519 952 *025 097 168 240 312 383 455 526 i 2 8 0.8 1.6 610 533 540 547 554 561 569 576 583 590 597 4 3.2 611 612 613 614 615 616 617 618 619 604 675 746 817 888 958 79 029 099 169 611 682 753 824 895 965 036 106 176 618 689 760 831 902 972 043 113 183 625 696 767 838 909 979 050 120 190 633 704 774 S45 916 986 057 127 197 640 711 781 852 923 993 064 134 204 647 718 789 859 930 *000 071 141 211 654 725 796 866 937 *007 078 148 218 661 732 803 873 944 *014 085 155 225 668 739 810 880 951 *021 092 162 232 6 7 8 9 4.8 5.6 6.4 7.2 620 239 246 253 260 267 274 281 288 295 302 621 622 623 624 625 626 627 628 629 309 379 449 518 588 657 727 796 865 316 386. 456 525 595 664 734 803 872 323 393 463 532 602 671 741 810 879 330 400 470 539 609 678 748 817 886 337 407 477 546 616 685 754 824 893 344 414 484 553 623 692 761 831 900 351 421 491 560 630 699 768 837 906 358 428 498 567 637 706 775 844 913 365 435 505 574 644 713 782 851 920 372 442 511 581 650 720 789 858 927 9 7 0.7 1.4 2.1 2.8 3.5 4.2 4.9 5.6 6.3 630 934 941 948 955 962 969 975 982 989 996 631 632 633 634 635 636 637 638 639 80 003 072 140 209 277 346 414 482 550 010 079 147 216 284 353 421 489 557 017 085 154 223 291 359 428 496 564 024 092 161 229 298 366 434 502 570 030 099 168 236 305 373 441 509 577 037 106 175 243 312 380 448 516 584 044 113 182 250 318 387 591 051 120 188 257 325 393 462 530 598 058 127 195 264 332 400 468 536 604 065 134 202 271 339 407 475 543 611 1 2 3 6 0.6 1.2 1.8 640 618 625 632 638 645 652 659 665 672 679 5 3.0 641 642 643 644 645 646 647 648 649 686 754 821 889 956 81 023 090 158 224 693 760 828 895 963 030 097 164 231 699 767 835 902 969 037 104 171 238 706 774 841 909 976 043 111 178 245 713 781 848 916 983 050 117 184 251 720 787 855 922 990 057 124 191 258 726 794 862 929 996 064 131 198 265 733 801 868 936 003 070 137 204 271 740 808 875 943 010 077 144 211 278 747 814 882 949 *017 084 151 218 285 7 8 9 4.2 4.8 5.4 650 291 298 305 311 318 325 331 338 345 351 N. L.O 1 2 3 4 5 6 7 8 9 P. P. LOGARITHMS 1021 N. L.O 1 2 3 4 5 6 7 8 9 P.P. 650 81 291 298 305 311 318 325 331 338 345 351 651 652 653 654 655 656 657 658 659 358 425 491 558 624 690 757 823 889 365 431 498 564 631 697 763 829 895 371 438 505 571 637 704 770 836 902 378 445 511 578 644 710 776 842 908 385 451 518 584 651 717 783 849 915 391 458 525 591 657 723 790 856 921 398 465 531 598 664 730 796 862 928 405 471 538 604 671 737 803 869 935 411 478 544 611 677 743 809 875 941 418 485 551 617 684 750 816 882 948 660 954 961 968 974 981 987 994 *000 *007 *014 661 662 663 664 665 666 667 668 669 82 020 086 151 217 282 347 413 478 543 027 092 158 223 289 354 419 484 549 033 099 164 230 295 360 426 491 556 040 105 171 236 302 367 432 497 562 046 112 178 243 308 373 439 504 569 053 119 184 249 315 380 445 510 575 060 125 191 256 321 387 452 517 582 066 132 197 263 328 393 458 523 588 073 138 204 269 334 400 465 530 595 079 145 210 276 341 406 471 536 601 1 0.7 2 1.4 3 2.1 4 2.8 5 3.5 6 4.2 7 4.9 8 5.6 9 6.3 670 607 614 620 627 633 640 646 653 659 666 671 672 673 674 675 676 677 678 679 672 737 802 866 930 995 83 059 123 187 679 743 808 872 937 *001 065 129 193 685 750 814 879 943 *008 072 136 200 692 756 821 885 950 *014 078 142 206 698 763 827 892 956 *020 085 149 213 705 769 834 898 963 *027 091 155 219 711 776 840 905 969 *033 097 161 225 718 782 847 911 975 *040 104 168 232 724 789 853 918 982 *046 110 174 238 730 795 860 924 988 *052 117 181 245 680 251 257 264 270 276 283 289 296 302 308 6 681 682 683 684 685 686 687 688 689 315 378 442 506 569 632 696 759 822 321 385 448 512 575 639 702 765 828 327 391 455 518 582 645 708 771 835 334 398 461 525 588 651 715 77 841 340 404 467 531 594 658 721 784 847 347 410 474 537 601 664 727 790 853 353 417 480 544 607 670 734 797 860 359 423 487 550 613 677 740 803 866 366 429 493 556 620 683 746 809 872 372 436 499 563 626 689 753 816 879 1 0.6 2 1.2 3 1.8 4 2.4 5 3.0 6 3.6 7 4.2 8 4.8 9 5.4 690 885 891 897 904 910 916 923 929 935 942 691 692 693 694 695 696 697 698 699 948 84 Oil 073 136 198 261 323 386 448 954 017 080 142 205 267 330 392 454 960 023 086' 148 211 273 336 398 460 967 029 092 155 217 280 342 404 466 973 036 098 161 223 286 348 410 473 979 042 105 167 230 292 354 417 479 985 048 111 173 236 298 361 423 485 992 055 117 180 242 305 367 429 491 998 061 123 186 248 311 373 435 497 004 067 130 192 255 317 379 442 504 700 510 516 522 528 535 541 547 553 559 566 N. L.O 1 2 3 4 5 6 7 8 9 P.P. 1022 LOGARITHMS N. L.O 1 2 3 4 5 6 7 8 9 P .P. 700 84 510 516 522 528 535 541 547 553 559 566 701 702 703 704 705 706 707 708 709 572 634 696 757 819 880 942 85 003 065 578 640 702 763 825 887 948 009 071 584 646 708 770 831 893 954 016 077 590 652 714 776 837 899 960 022 083 597 658 720 782 844 905 967 028 089 603 665 726 788 850 911 973 034 095 609 671 733 794 856 917 979 040 101 615 677 739 800 862 924 985 046 107 621 683 745 807 868 930 991 052 114 628 689 751 813 874 936 997 058 120 i 2 7 0.7 1.4 710 126 132 138 144 150 156 163 169 175 181 3 4 2.1 2.8 711 712 713 714 715 716 717 718 719 187 248 309 370 431 491 552 612 673 193 254 315 376 437 497 558 618 679 199 260 321 382 443 503 564 625 685 205 266 327 388 449 509 570 631 691 211 272 333 394 455 516 576 637 697 217 278 339 400 461 522 582 643 703 224 285 345 406 467 528 588 649 709 230 291 352 412 473 534 594 655 715 236 297 358 418 479 540 600 .661 721 242 303 364 425 485 546 606 667 727 5 6 7 8 9 3.5 4.2 4.9 5.6 6.3 720 733 739 745 751 757 763 769 775 781 788 721 722 723 724 725 726 727 728 729 794 854 914 974 86 034 094 153 213 273 800 860 920 980 040 100 159 219 279 806 866 926 986 046 106 165 225 285 812 872 932 992 052 112 171 231 291 818 878 938 998 058 118 177 237 297 824 884 944 *004 064 124 183 243 303 830 890 950 *010 070 130 189 249 308 836 896 956 *016 076 136 195 255 314 842 902 962 *022 082 141 201 261 320 848 908 968 *028 088 147 207 267 326 1 2 3 4 5 6 7 8 9 6 0.6 1.2 1.8 2.4 3.0 3.6 4.2 4.8 5.4 730 332 338 344 350 356 362 368 374 380 386 731 732 733 734 735 736 737 738 739 392 451 510 570 629 688 747 806 864 398 457 516 576 635 694 753 812 870 404 463 522 581 641 700 759 817 876 410 ' 469 528 587 646 705 764 823 882 415 475 534 593 652 711 770 829 888 421 481 540 599 658 717 776 835 894 427 487 546 605 664 723 782 841 900 433 493 552 611 670 729 788 847 906 439 499 558 617 676 735 794 853 911 445 504 564 623 682 741 800 859 917 1 2 3 5 0.5 1.0 1.5 740 923 929 935 941 947 953 958 964 970 976 4 5 2.0 2.5 741 742 743 744 745 746 747 748 749 982 87 040 099 157 216 274 332 390 448 988 046 105 163 221 280 338 396 454 994 052 111 169 227 286 344 402 460 999 058 116 175 233 291 349 408 466 *005 064 122 181 239 297 355 413 471 *011 070 128 186 245 303 361 419 477 *017 075 134 192 251 309 367 425 483 *023 081 140 198 256 315 373 431 489 *029 087 146 204 262 320 379 437 495 *035 093 151 210 268 326 384 442 500 6 7 8 9 3.5 4.0 45 750 506 512 518 523 529 535 541 547 552 558 N. L.O 1 2 3 4 5 6 7 8 9 P. P. LOGARITHMS 1023 N. L.O 1 2 3 4 5 6 7 8 9 P.P. 750 87 50 512 518 523 529 535 541 547 552 558 751 752 753 754 755 756 757 758 759 564 622 67 737 795 852 910 967 88024 570 628 685 743 800 858 915 973 030 576 633 691 749 806 864 921 978 036 581 639 697 754 812 869 927 984 041 587 645 703 760 818 875 933 990 047 593 651 708 766 823 881 938 996 053 599 656 714 772 829 887 944 *001 058 604 662 720 777 835 892 950 *007 064 610 668 726 783 841 898 955 *013 070 616 674 731 789 846 904 961 *018 076 760 081 087 093 098 104 110 116 121 127 133 761 762 763 764 765 766 767 788 769 138 195 252 309 366 423 480 536 593 144 201 258 315 372 429 485 542 598 150 207 264 321 377 434 491 647 604 156 213 270 326 383 440 497 553 610 161 218 275 332 389 446 502 559 615 167 224 281 338 395 451 508 564 621 173 230 287 343 400 457 513 570 627 178 235 292 349 406 463 519 576 632 184 241 298 355 412 468 525 581 638 190 247 304 360 417 474 530 587 643 6 1 0.6 2 1.2 3 1.8 4 2.4 5 3.0 6 3.6 7 4.2 8 4.8 9 5.4 770 649 655 660 666 672 677 683 689 694 700 771 Til 773 774 775 776 777 778 779 705 762 818 874 930 986 89 042 098 154 711 767 824 880 936 992 048 104 159 717 773 829 885 941 997 053 109 165 722 779 835 891 947 *003 059 115 170 728 784 840 897 953 *009 064 120 176 734 790 846 902 958 *014 070 126 182 739 795 852 908 964 *020 076 131 187 745 801 857 913 969 *025 081 137 193 750 807 863 919 975 *031 087 143 198 756 812 868 925 981 *037 092 148 204 780 209 215 221 226 232 237 243 248 254 260 5 781 782 783 784 785 786 787 788 789 265 321 376 432 487 542 597 653 708 271 326 382 437 492 548 603 658 713 276 332 387 443 498 553 609 664 719 282 337 393 448 504 559 614 669 724 287 343 398 454 509 564 620 675 730 293 348 404 459 515 570 625 680 735 298 354 409 465 520 575 631 686 741 304 360 415 470 526 581 636 691 746 310 365 421 476 531 586 642 697 752 315 371 426 481 537 592 647 702 757 1 0.5 2 1.0 3 1.5 4 2.0 5 2.5 6 3.0 7 3.5 8 4.0 9 j 4.5 790 763 768 774 779 785 790 796 801 807 812 791 792 793 794 795 7% 797 798 799 818 873 927 982 90 037 091 146 200 255 823 878 933 988 042 097 151 206 260 829 883 938 993 048 102 157 211 266 834 889 944 998 053 108 162 217 271 840 894 949 *004 059 113 168 222 276 845 900 955 *009 064 119 173 227 282 851 905 960 *015 069 124 179 233 287 856 911 966 020 075 129 184 238 293 862 916 971 026 080 135 189 244 298 867 922 977 *031 086 140 195 249 304 800 309 314 320 325 331 336 342 347 352 358 N. L.O 1 2 3 4 5 6 7 8 9 P.P. 1024 LOGARITHMS N. L.O 1 2 3 4 5 6 7 347 8 352 9 P.P. 800 801 802 803 804 805 806 807 808 809 810 811 812 813 814 815 816 817 818 819 820 821 822 823 824 825 826 827 828 829 830 831 832 833 834 835 836 837 838 839 840 841 842 843 844 845 846 847 848 849 850 90 309 314 320 325 331 336 342 358 6 1 0.6 2 1.2 3 1.8 4 2.4 5 3.0 6 3.6 7 4.2 8 4.8 9 5.4 5 1 0.5 2 1.0 3 1.5 4 2.0 5 2.5 6 3.0 7 3.5 8 4.0 9 4.6 363 417 472 526 580 634 687 741 795 369 423 477 531 585 639 693 747 800 374 428 482 536 590 644 698 752 806 488 542 596 650 703 757 811 385 439 493 547 601 655 709 763 816 390 445 499 553 607 660 714 768 822 396 450 504 558 612 666 720 773 827 881 401 455 509 563 617 671 725 779 832 407 461 515 569 623 677 730 784 838 412 466 520 574 628 682 736 789 843 897 849 854 907 961 014 068 121 174 228 281 334 859 913 966 020 073 126 180 233 286 339 865 918 972 025 078 132 185 238 291 344 870 875 929 982 036 089 142 196 249 302 355 886 891 902 956 91 009 062 116 169 222 275 328 924 977 030 084 137 190 243 297 350 934 988 041 094 148 201 254 307 360 940 993 046 100 153 206 259 312 365 945 998 052 105 158 212 265 318 371 950 *004 057 110 164 217 270 323 376 429 381 387 392 397 403 408 413 418 424 434 487 540 593 645 698 751 803 855 440 492 545 598 651 703 756 808 861 445 498 551 603 656 709 761 814 866 450 503 556 609 661 714 766 819 871 455 508 561 614 666 719 772 824 876 461 514 566 619 672 724 777 829 882 466 519 572 624 677 730 782 834 887 471 524 577 630 682 735 787 840 892 477 529 582 635 687 740 793 845 897 482 535 587 640 693 745 798 850 903 908 913 918 924 976 028 080 132 184 236 288 340 392 929 981 033 085 137 189 241 293 345 397 934 939 944 950 955 960 92 012 065 117 169 221 273 324 376 965 018 070 122 174 226 278 330 381 433 971 023 075 127 179 231 283 335 387 438 986 038 091 143 195 247 298 350 402 991 044 096 148 200 252 304 355 407 459 997 049 101 153 205 257 309 361 412 464 *002 054 106 158 210 262 314 366 418 469 *007 059 111 163 215 267 319 371 423 428 443 449 454 474 480 531 583 634 686 737 788 840 891 485 536 588 639 691 742 793 845 896 947 490 542 593 645 696 747 799 850 901 495 547 598 650 701 752 804 855 906 957 500 552 603 655 706 758 809 860 911 962 505 557 609 660 711 763 814 865 916 511 562 614 665 716 768 819 870 921 973 516 567 619 670 722 773 824 875 927 978 521 572 624 675 727 778 829 881 932 526 578 629 681 732 783 834 886 937 942 952 967 983 988 N. L.O 1 2 3 4 5 6 7 8 9 P.P. LOGARITHMS 1025 N. L.O 1 2 3 4 5 6 7 8 9 P '.P. 850 92 942 947 952 957 962 967 973 978 983 988 851 852 853 854 855 856 857 858 859 993 93 044 095 146 197 247 298 349 399 998 049 100 151 202 252 303 354 404 *003 054 105 156 207 258 308 359 409 *008 059 110 161 212 263 313 364 414 *013 064 115 166 217 268 318 369 420 *018 069 120 171 222 273 323 374 425 *024 075 125 176 227 278 328 379 430 *029 080 131 181 232 283 334 384 435 *034 085 136 186 237 288 339 389 440 *039 090 141 192 242 293 344 394 445 i 2 6 0.6 1.2 860 450 455 460 465 470 475 480 485 490 495 4 2.4 861 862 863 864 865 866 867 868 869 500 551 601 651 702 752 802 852 902 505 556 606 656 707 757 807 857 907 510 561 611 661 712 762 812 862 912 515 566 616 666 717 767 817 867 917 520 571 621 671 722 772 822 872 922 526 576 626 676 727 777 827 877 927 531 581 631 682 732 782 832 882 932 536 586 636 687 737 787 837 887 937 541 591 641 692 742 792 842 892 942 546 596 646 697 747 797 847 897 947 6 7 9 3.6 4.2 4.8 5.4 870 952 957 962 967 972 977 982 987 992 997 871 872 873 874 875 876 877 878 879 94 002 052 101 151 201 250 300 349 399 007 057 106 156 206 255 305 354 404 012 062 111 161 211 260 310 359 409 017 067 116 166 216 265 315 364 414 022 072 121 171 221 270 320 369 419 027 077 126 176 226 275 325 374 424 032 082 131 181 231 280 330 379 429 037 086 136 186 236 285 335 384 433 042 091 141 191 240 290 340 389 438 047 096 146 196 245 295 345 394 443 1 2 3 4 5 6 7 8 9 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 880 448 453 458 463 468 473 478 483 488 493 881 882 883 884 885 886 887 888 889 498 547 596 645 694 743 792 841 890 503 552 601 650 699 748 797 846 895 507 557 606 655 704 753 802 851 900 512 562 611 660 709 758 807 856 905 517 567 616 665 714 763 812 861 910 522 571 621 670 719 768 817 866 915 527 576 626 675 724 773 822 871 919 532 581 630 680 729 778 827 876 924 537 586 635 685 734 783 832 880 929 542 591 640 689 738 787 836 885 934 1 2 3 4 0.4 0.8 1.2 890 939 944 949 954 959 963 968 973 978 983 5 2.0 891 892 893 894 895 896 897 898 899 988 95 036 085 134 182 231 279 328 376 993 041 090 139 187 236 284 332 381 998 046 095 143 192 240 289 337 386 *002 051 100 148 197 245 294 342 390 *007 056 105 153 202 250 299 347 395 *012 061 109 158 207 255 303 352 400 *017 066 114 163 211 260 308 357 405 *022 071 119 168 216 265 313 361 410 *027 075 124 173 221 270 318 366 415 *032 080 129 177 226 274 323 371 419 7 8 9 2.8 3.2 3.6 900 424 429 434 439 444 448 453 458 463 468 N. L.O 1 2 3 4 5 6 7 8 9 P P. 05 1026 LOGARITHMS N. L.O 1 2 3 4 5 6 7 8 9 P.P. 900 901 902 903 904 905 906 907 908 909 910 911 912 913 914 915 916 917 918 919 920 . 921 922 923 924 925 926 927 928 929 930 931 932 933 934 935 936 937 938 939 940 941 942 943 944 945 946 947 948 949 950 95 424 429 434 439 444 448 453 501 550 598 646 694 742 789 837 885 458 463 468 5 1 0.5 2 1.0 3 1.5 4 2.0 5 2.5 6 3.0 7 3.5 8 4.0 9 4.5 4 1 0.4 2 0.8 3 1.2 4 1.6 5 2.0 6 2.4 7 2.8 8 3.2 9 3.6 472 521 569 617 665 713 761 809 856 904 477 525 574 622 670 718 766 813 861 482 530 578 626 674 722 770 818 866 487 535 583 631 679 727 775 823 871 492 540 588 636 684 732 780 828 875 923 497 545 593 641 689 737 785 832 880 506 554 602 650 698 746 794 842 890 511 559 607 655 703 751 799 847 895 516 564 612 660 708 756 804 852 899 909 957 *004 052 099 147 194 242 289 336 914 961 *009 057 104 152 199 246 294 341 918 966 *014 061 109 156 204 251 298 346 928 933 938 985 *033 080 128 175 223 270 317 365 942 947 995 *042 090 137 185 232 280 327 374 421 952 999 96 047 095 142 190 237 284 332 971 *019 066 114 161 209 256 303 350 976 *023 071 118 166 213 261 308 355 980 *028 076 123 171 218 265 313 360 990 *038 085 133 180 227 275 322 369 379 384 431 478 525 572 619 666 713 759 806 388 393 398 445 492 539 586 633 680 727 774 820 402 450 497 544 591 638 685 731 778 825 407 454 501 548 595 642 689 736 783 830 412 459 506 553 600 647 694 741 788 834 881 417 464 511 558 605 652 699 745 792 839 886 426 473 520 567 614 661 708 755 802 435 483 530 577 624 670 717 764 811 440 487 534 581 628 675 722 769 816 468 515 562 609 656 703 750 797 844 848 853 858 862 867 872 876 890 895 942 988 97 035 081 128 174 220 267 900 946 993 039 086 132 179 225 271 904 951 997 044 090 137 183 230 276 909 956 *002 049 095 142 188 234 280 327 914 960 *007 053 100 146 192 239 285 918 965 *011 058 104 151 197 243 290 923 970 *016 063 109 155 202 248 294 928 974 *021 067 114 160 206 253 299 932 979 *025 072 118 165 211 257 304 937 984 *030 077 123 169 216 262 308 313 317 322 331 336 340 345 350 354 359 405 451 497 543 589 635 681 727 364 410 456 502 548 594 640 685 731 777 368 414 460 506 552 598 644 690 736 782 373 419 465 511 557 603 649 695 740 377 424 470 516 562 607 653 699 745 382 428 474 520 566 612 658 704 749 387 433 479 525 571 617 663 708 754 391 437 483 529 575 621 667 713 759 396 442 488 534 580 626 672 717 763 400 447 493 539 585 630 676 722 768 772 786 791 4 795 800 6 804 809 813 N. L.O 1 2 3 5 7 8 9 P.P. LOGARITHMS 1027 N. L.O 1 2 3 4 5 6 7 8 9 P.P. 950 7 772 777 782 786 791 795 800 804 809 813 951 952 953 954 955 956 957 958 959 818 864 909 955 98 000 046 091 137 182 823 868 914 959 005 050 096 141 186 827 873 918 964 009 055 100 146 191 832 877 923 968 014 059 105 150 195 836 882 928 973 019 064 109 155 200 841 886 932 978 023 068 114 159 204 845 891 937 982 028 073 118 164 209 850 896 941 987 032 078 123 168 214 855 900 946 991 037 082 127 173 218 859 905 950 996 041 087 132 177 223 960" 227 232 236 241 245 250 254 259 263 268 5 961 962 963 964 965 966 967 968 969 272 318 363 408 453 498 543 588 632 277 322 367 412 457 502 547 592 637 281 327 372 417 462 507 552 597 641 286 331 376 421 466 511 556 601 646 290 336 381 426 471 516 561 605 650 295 340 385 430 475 520 565 610 655 299 345 390 435 480 525 570 614 659 304 349 394 439 484 529 574 619 664 308 354 399 444 489 534 579 623 668 313 358 403 448 493 538 583 628 673 1 0.5 2 1.0 3 1.5 4 2.0 5 2.5 6 3.0 7 3.5 8 4.0 9 4.5 970 677 682 686 691 695 700 704 709 713 717 971 972 973 974 975 976 977 978 979 722 767 811 856 900 945 989 99034 078 726 771 816 860 905 949 994 038 083 731 776 820 865 909 954 998 043 087 735 780 825 869 914 958 *003 047 092 740 784 829 874 918 963 *007 052 096 744 789 834 878 923 967 *012 056 100 749 793 838 883 927 972 *016 061 105 753 798 843 887 932 976 *021 065 109 758 802 847 892 936 981 *025 069 114 762 807 851 896 941 985 *029 074 118 980 123 127 131 136 140 145 149 154 158 162 4 981 982 983 984 985 986 987 988 989 167 211 255 300 344 388 432 476 520 171 216 260 304 348 392 436 480 524 176 220 264 308 352 396 441 484 528 180 224 269 313 357 401 445 489 533 185 229 273 317 361 405 449 493 537 189 233 277 322 366 410 454 498 542 193 238 282 326 370 414 458 502 546 198 242 286 330 374 419 463 506 550 202 247 291 335 379 423 467 511 555 207 251 295 339 383 427 471 515 559 2 0.8 3 1.2 4 1.6 5 2.0 6 2.4 7 2.8 8 8.2 9 3.6 990 564 568 572 577 581 585 590 594 599 603 991 992 993 994 995 996 997 998 999 607 651 695 739 782 826 870 913 957 612 656 699 743 787 830 874 917 961 616 660 704 747 791 835 878 922 965 621 664 708 752 795 839 883 926 970 625 669 712 756 800 843 887 930 974 629 673 717 760 804 848 891 935 978 634 677 721 765 808 852 896 939 983 638 682 726 769 813 856 900 944 987 642 686 730 774 817 861 904 948 991 647 691 734 778 822 865 909 952 996 1000 00 000 004 009 013 017 022 026 030 035 039 N. L.O 1 2 3 4 5 6 7 8 9 P.P. 1028 LOGARITHMS OF TRIGONOMETRIC FUNCTIONS It / L. Sin. d. Cpl. S. Cpl. T. L. Tang. d.c. L. Cotg. L.Cos. o 60 120 180 240 1 2 3 4 6.46373 6.76476 6.94085 7.06579 30103 17609 12494 QfiQI 5.31443 5.31443 5.31443 5.31443 5.31443 5.31443 5.31443 5.31442 6.46373 6.76476 6.94085 7.06579 30103 17609 12494 QfiQI 3.53627 3.23524 3.05915 2.93421 0.00000 0.00000 0.00000 0.00000 0.00000 60 59 58 57 56 300 360 420 480 540 5 6 7 8 9 7.16270 7.24188 7.30882 7.36682 7.41797 7918 6694 5800 5115 4576 5.31443 5.31443 5.31443 5.31443 5.31443 5.31442 5.31442 5.31442 5.31442 5.31442 7.16270 7.24188 7.30882 7.36682 7.41797 7918 6694 5800 5115 4576 2.83730 2.75812 2.69118 2.63318 2.58203 0.00000 0.00000 0.00000 0.00000 0.00000 55 54 53 52 51 600 660 720 780 840 10 11 12 13 14 7.46373 7.50512 7.54291 7.57767 7.60985 4139 3779 3476 3218 2997 5.31443 5.31443 5.31443 5.31443 5.31443 5.31442 5.31442 5.31442 5.31442 5.31442 7.46373 7.50512 7.54291 7.57767 7.60986 4139 3779 3476 3219 2996 2.53627 2.49488 2.45709 2.42233 2.39014 0.00000 0.00000 0.00000 0.00000" 0.00000 50 49 48 47 46 900 960 1020 1080 1140 15 16 17 18 19 7.63982 7.66784 7.69417 7.71900 7.74248 2802 2633 2483 2348 9997 5.31443 5.31443 5.31443 5.31443 5.31443 5.31442 5.31442 5.31442 5.31442 5.31442 7.63982 7.66785 7.69418 7.71900 7.74248 2803 2633 2482 2348 OOOQ 2.36018 2.33215 2.30582 2.28100 2.25752 0.00000 0.00000 9.99999 9.99999 9.99999 45 44 43 42 41 1200 1260 1320 1380 1440 20 21 22 23 24 7.76475 7.78594 7.80615 7.82545 7.84393 2119 2021 1930 1848 1773 5.31443 5.31443 5.31443 5.31443 5.31443 5.31442 5.31442 5.31442 5.31442 5.31442 7.76476 7.78595 7.80615 7.82546 7.84394 2119 2020 1931 1848 1773 2.23524 2.21405 2.19385 2.17454 2.15606 9.99999 9.99999 9.99999 9.99999 9.99999 40 39 38 37 36 1500 1560 1620 1680 1740 25 26 27 28 29 7.86166 7.87870 7.89509 7.91088 7.92612 1704 1639 1579 1524 1472 5.31443 5.31443 5.31443 5.31443 5.31443 5.31442 5.31442 5.31442 5.31442 5.31441 7.86167 7.87871 7.89510 7.91089 7.92613 1704 1639 1579 1524 1473 2.13833 2.12129 2.10490 2.08911 2.07387 9.99999 9.99999 9.99999 9.99999 9.99998 35 34 33 32 31 1800 1860 1920 1980 2040 30 31 32 33 34 7.94084 7.95508 7.96887 7.98223 7.99520 1424 1379 1336 1297 -lOKQ 5.31443 5.31443 5.31443 5.31443 5.31443 5.31441 5.31441 5.31441 5.31441 5.31441 7.94086 7.95510 7.96889 7.98225 7.99522 1424 1379 1336 1297 IOCQ 2.05914 2.04490 2.03111 2.01775 2.00478 9.99998 9.99998 9.99998 9.99998 9.99998 30 29 28 27 26 2100 2160 2220 2280 2340 35 36 37 38 39 8.00779 8.02002 8.03192 8.04350 8.05478 1223 1190 1158 1128 1100 5.31443 5.31443 5.31443 5.31443 5.31443 5.31441 5.31441 5.31441 5.31441 5.31441 8.00781 8.02004 8.03194 8.04353 8.05481 1223 1190 1159 1128 110ft 1.99219 1.97996 1.96806 1.95647 1.94519 9.99998 9.99998 9.99997 9.99997 9.99997 25 24 23 22 21 2400 2460 2520 2580 2640 40 41 42 43 44 8.06578 8.07650 8.08696 8.09718 8.10717 1072 1046 1022 999 Q7fi 5.31443 5.31444 5.31444 5.31444 5.31444 5.31441 5.31440 5.31440 5.31440 5.31440 8.06581 8.07653 8.08700 8.09722 8.10720 1072 1047 1022 998 1.93419 1.92347 1.91300 1.90278 1.89280 9.99997 9.99997 9.99997 9.99997 9.999% 20 19 18 17 16 2700 2760 2820 2880 2940 45 46 47 48 49 8.11693 8.12647 8.13581 8.14495 8.15391 954 934 914 896 877 5.31444 5.31444 5.31444 5.31444 5.31444 5.31440 5.31440 5.31440 5.31440 5.31440 8.11696 8.12651 8.13585 8.14500 8.15395 955 934 915 895 070 1.88304 1.87349 1.86415 1.85500 1.84605 9.99996 9.99996 9.99996 9.999% 9.999% 15 14 13 12 11 3000 3060 3120 3180 3240 50 51 52 53 54 8.16268 8.17128 8.17971 8.18798 8.19610 860 843 827 812 7Q7 5.31444 5.31444 5.31444 5.31444 5.31444 5.31439 5.31439 5.31439 5.31439 5.31439 8.16273 8.17133 8.17976 8.18804 8.19616 860 843 828 812 1.83727 1.82867 1.82024 1.81196 1.80384 9.99995 9.99995 9.99995 9.99995 9.99995 10 9 8 7 6 3300 3360 3420 3480 3540 55 56 57 58 59 8.20407 8.21189 8.21958 8.22713 8.23456 782 769 755 743 730 5.31444 5.31444 5.31445 5.31445 5.31445 5.31439 5.31439 5.31439 5.31438 5.31438 8.20413 8.21195 8.21964 8.22720 8.23462 782 769 756 742 70A 1.79587 1.78805 1.78036 1 77280 1.76538 9.99994 9.99994 9.99994 9.99994 9.99994 5 4 3 2 1 3600 60 8.24186 5.31445 5.31438 8.24192 1.75808 9.99993 L. Cos. d. L.cotg. d.c. L. Tang. L. Sin. i 89 LOGARITHMS OF TRIGONOMETRIC FUNCTIONS 1 1029 II ' L. Sin. d. Cpl. S. Cpl. T. L. Tang. d.c. L. Cotg. L. Cos. 3600 3660 3720 3780 3840 1 2 3 4 8.24186 8.24903 8.25609 8.26304 8.26988 717 706 695 684 673 5.31445 5.31445 5.31445 5.31445 5.31445 5.31438 5.31438 5.31438 5.31438 5.31437 8.24192 8.24910 8.25616 8.26312 8.269% 718 706 696 684 673 1.75808 1.75090 1.74384 1.73688 1.73004 9.99993 9.99993 9.99993 9.99993 9.99992 60 59 58 57 56 3900 3960 4020 4080 4140 5 6 7 8 9 8.27661 8.28324 8.28977 8.29621 8.30255 663 653 644 634 fi24 5.31445 5.31445 5.31445 5.31445 5.31445 5.31437 5.31437 5.31437 5.31437 5.31437 8.27669 8.28332 8.28986 8.29629 8.30263 663 654 643 634 625 1.72331 1.71668 1.71014 1.70371 1.69737 9.99992 9.99992 9.99992 9.99992 9.99991 55 54 53 52 51 4200 4260 4320 4380 4440 10 11 12 13 14 8.30879 8.31495 8.32103 8.32702 8.33292 616 608 599 590 5.31446 5.31446 5.31446 5.31446 5.31446 5.31437 5.31436 5.31436 5.31436 5.31436 8.30888 8.31505 8.32112 8.32711 8.33302 617 607 599 591 KOt 1.69112 1.68495 1.67888 1.67289 1.66698 9.99991 9.99991 9.99990 9.99990 9.99990 50 49 48 47 46 4500 4560 4620 4680 4740 15 16 17 18 19 8.33875 8.34450 8.35018 8.35578 8.36131 575 568 560 553 vt? 5.3144& 5.31446 531446 5.31446 5.31446 5.31436 5.31435 5.31435 5.31435 5.31435 8.33886 8.34461 8.35029 8.35590 8.36143 575 568 561 553 546 1.66114 1.65539 1.64971 1.64410 1.63857 9.99990 9.99989 9.99989 9.99989 9.99989 45 44 43 42 41 4800 4860 4920 4980 5040 20 21 22 23 24 8.36678 8.37217 8.37750 8.38276 8.38796 539 533 526 520 5.31446 5.31447 5.31447 5.31447 5.31447 5.31435 5.31434 5.31434 5.31434 5.31434 8.36689 8.37229 8.37762 8.38289 8.38809 540 533 527 520 r-M 1.63311 1.62771 1.62238 1.61711 1.61191 9.99988 9.99988 9.99988 9.99987 9.99987 40 39 38 37 36 5100 5160 5220 5280 5340 25 26 27 28 29 8.39310 8.39818 8.40320 8.40816 8.41307 508 502 496 491 5.31447 5.31447 5.31447 5.31447 5.31447 5.31434 5.31433 5.31433 5.31433 5.31433 8.39323 8.39832 8.40334 8.40830 8.41321 509 502 496 491 486 1.60677 1.60168 1.59666 1.59170 1.58679 9.99987 9.99986 9.99986 9.99986 9.99985 35 34 33 32 31 5400 5460 5520 5580 5640 30 31 32 33 34 8.41792 8.42272 8.42746 8.43216 8.43680 480 474 470 464 5.31447 5.31448 5.31448 5.31448 5.31448 5.31433 5.31432 5.31432 5.31432 5.31432 8.41807 8.42287 8.42762 8.43232 8.43696 480 475 470 464 460 1.58193 1.57713 1.57238 1.56768 1.56304 9.99985 9.99985 9.99984 9.99984 9.99984 30 29 28 27 26 5700 5760 5820 5880 5940 35 36 37 38 39 8.44139 8.44594 8.45044 8.45489 8.45930 455 450 445 441 AQC 5.31448 5.31448 5.31448 5.31448 5.31449 5.31431 5.31431 5.31431 5.31431 5.31431 8.44156 8.44611 8.45061 8.45507 8.45948 455 450 446 441 437 1.55844 1.55389 1.54939 1.54493 1.54052 9.99983 9.99983 9.99983 9.99982 9.99982 25 24 23 22 21 6000 6060 6120 6180 6240 40 41 42 43 44 8.46366 8.46799 8.47226 8.47650 8.48069 433 427 424 419 5.31449 5.31449 5.31449 5.31449 5.31449 5.31430 5.31430 5.31430 5.31430 5.31429 8.46385 8.46817 8.47245 8.47669 8.48089 432 428 424 420 416 1.53615 1.53183 1.52755 1.52331 1.51911 9.99982 9.99981 9.99981 9.99981 9.99980 20 19 18 17 16 6300 6360 6420 6480 6540 45 46 47 48 49 8.48485 8.48896 8.49304 8.49708 8.50108 411 408 404 400 5.31449 5.31449 5.31450 5.31450 5.31450 5.31429 5.31429 5.31428 5.31428 5.31428 8.48505 8.48917 8.49325 8.49729 8.50130 412 408 404 401 397 1.51495 1.51083 1.50675 1.50271 1.49870 9.99980 9.99979 9.99979 9.99979 9.99978 15 14 13 12 11 6600 6660 6720 6780 6840 50 51 52 53 54 8.50504 8.50897 8.51287 8.51673 8.52055 393 390 386 382 5.31450 5.31450 5.31450 5.31450 5.31450 5.31428 5.31427 5.81427 5.31427 5.31427 8.50527 8.50920 8.51310 8.51696 8.52079 393 390 386 383 380 1.49473 1.49080 1.48690 1.48304 1.47921 9.99978 9.99977 9.99977 9.99977 9.99976 10 9 8 7 6 6900 6960 7020 7080 7140 55 56 57 58 59 8.52434 8.52810 8.53183 8.53552 8.53919 376 373 369 367 5.31451 5.31451 5.31451 5.31451 5.31451 5.31426 5.31426 5.31426 5.31425 5.31425 8.52459 8.52835 8.53208 8.53578 8.53945 376 373 370 367 363 1.47541 1.47165 1.46792 1.46422 1.46055 9.99976 9.99975 9.99975 9.99974 9.99974 5 4 3 2 1 7200 60 8.54282 5.31451 5.31425 8.54308 1.45692 9.99974 L. Cos. d. L.Cotg. d.c. L. Tang. L. Sin. 88 1030 LOGARITHMS OF TRIGONOMETRIC FUNCTIONS 2 If / L. Sin. d. Cpl. S. Cpl. T. L. Tang. d.c. L. Cotg L. Cos. 7200 7260 7320 7380 7440 1 2 3 4 8.54282 8.54642 8.54999 8.55354 8.55705 360 357 355 351 349 5.31451 5.31451 5.31452 5.31452 5.31452 5.31425 5.31425 5.31424 5.31424 5.31424 8.54308 8.54669 8.55027 8.55382 8.55734 361 358 355 352 040 1.45692 1.45331 1.44973 1.44618 1.44266 9.99974 9.99973 9.99973 9.99972 9.99972 60 59 58 57 56 7500 7560 7620 7680 7740 5 6 7 8 9 8.56054 8.56400 8.56743 8.57084 8.57421 346 343 341 337 336 5.31452 5.31452 5.31452 5.31453 5.31453 5.31423 5.31423 5.31423 5.31422 5.31422 8.56083 8.56429 8.56773 8.57114 8.57452 346 344 341 338 qofi 1.43917 1.43571 1.43227 1.42886 1.42548 9.99971 9.99971 9.99970 9.99970 9.99969 55 54 53 52 51 7800 7860 7920 7980 8040 10 11 12 13 14 8.57757 8.58089 8.58419 8.58747 8.59072 332 330 328 325 323 5.31453 5.31453 5.31453 5.31453 5.31454 5.31422 5.31421 5.31421 5.31421 5.31421 8.57788 8.58121 8.58451 8.58779 8.59105 333 330 328 326 323 1.42212 1.41879 1.41549 1.41221 1.40895 9.99969 9.99968 9.99968 9.99967 9.99967 50 49 48 47 46 8100 8160 8220 8280 8340 15 16 17 18 19 8.59395 8.59715 8.60033 8.60349 8.60662 320 318 316 313 311 5.31454 5.31454 5.31454 5.31454 5.31454 5.31420 5.31420 5.31420 5.31419 5.31419 8.59428 8.59749 8.60068 8.60384 8.60698 321 319 316 314 1.40572 1.40251 1.39932 1.39616 1.39302 9.99967 9.99966 9.99966 9.99965 9.99964 45 44 43 42 41 8400 8460 8520 8580 8640 20 21 22 23 24 8.60973 8.61282 8.61589 8.61894 8.62196 309 307 305 302 301 5.31455 5.31455 5.31455 5.31455 5.31455 5.31418 5.31418 5.31418 5.31417 5.31417 8.61009 8.61319 8.61626 8.61931 8.62234 310 307 305 303 qni 1.38991 1.38681 1.38374 1.38069 1.37766 9.99964 9.99963 9.99963 9.99962 9.99962 40 39 38 37 36 8700 8760 8820 8880 8940 25 26 27 28 29 8.62497 8.62795 8.63091 8.63385 8.63678 298 296 294 293 290 5.31455 5.31456 5.31456 5.31456 5.31456 5.31417 5.31416 5.31416 5.31416 5.31415 8.62535 8.62834 8.63131 8.63426 8.63718 299 297 295 292 291 1.37465 1.37166 1.36869 1.36574 1.36282 9.99961 9.99961 9.99960 9.99960 9.99959 35 34 33 32 31 9000 9060 9120 9180 9240 30 31 32 33 34 8.63968 8.64256 8.64543 8.64827 8.65110 288 287 284 283 281 5.31456 5.31456 5.31457 5.31457 5.31457 5.31415 5.31415 5.31414 5.31414 5.31413 8.64009 8.64298 8.64585 8.64870 8.65154 289 287 285 284 001 1.35991 1.35702 1.35415 1.35130 1.34846 9.99959 9.99958 9.99958 9.99957- 9.99956 30 29 28 27 26 9300 9360 9420 9480 9540 35 36 37 38 39 8.65391 8.65670 8.65947 8.66223 8.66497 279 277 276 274 272 5.31457 5.31457 5.31458 5.31458 5.31458 5.31413 5.31413 5.31412 5.31412 5.31412 8.65435 8.65715 8.65993 8.66269 8.66543 280 278 276 274 273 1.34565 1.34285 1.34007 1.33731 1.33457 9.99956 9.99955 9.99955 9.99954 9.99954 25 24 23 22 21 9600 9660 9720 9780 9840 40 41 42 43 44 8.66769 8.67039 8.67308 8.67575 8.67841 270 269 267 266 oco 5.31458 5.31458 5.31459 5.31459 5.31459 5.31411 5.31411 5.31410 5.31410 5.31410 8.66816 8.67087 8.67356 8.67624 8.67890 271 269 268 266 net 1.33184 1.32913 1.32644 1.32376 1.32110 9.99953 9.99952 9.99952 9.99951 9.99951 20 19 18 17 16 9900 9960 10020 10080 10140 45 46 47 48 49 8.68104 8.68367 8.68627 8.68886 8.69144 263 260 259 258 256 5.31459 5.31459 5.31460 5.31460 5.31460 5.31409 5.31409 5.31408 5.31408 5.31408 8.68154 8.68417 8.68678 8.68938 8.69196 263 261 260 258 57 1.31846 1.31583 1.31322 1.31062 1.30804 9.99950 9.99949 9.99949 9.99948 9.99948 15 14 13 12 11 10200 10260 10320 10380 10440 SO 51 52 53 54 8.69400 8.69654 8.69907 8.70159 8.70409 254 253 252 250 249 5.31460 5.31460 5.31461 5.31461 5.31461 5.31407 5.31407 5.31406 5.31406 5.31405 8.69453 8.69708 8.69962 8.70214 8.70465 255 254 252 251 1.30547 1.30292 1.30038 1.29786 1.29535 9.99947 9.99946 9.99946 9.99945 9.99944 10 9 8 7 6 10500 10560 10620 10680 10740 55 56 57 58 59 8.70658 8.70905 8.71151 8.71395 8.71638 247 246 244 243 242 5.31461 5.31461 5.31462 5.31462 5.31462 5.31405 5.31405 5.31404 5.31404 5.31403 8.70714 8.70962 8.71208 8.71453 8.71697 248 246 245 244 1.29286 1.29038 1.28792 1.28547 1.28303 9.99944 9.99943 9.99942 9.99942 9.99941 5 4 3 2 1 10800 60 8.71880 5.31462 5.31403 8.71940 1.28060 9.99940 L. Cos. d. L. Cotg. d.C. L. Tang. L. Sin. ' 87 LOGARITHMS OF TRIGONOMETRIC FUNCTIONS 1031 / L. Sin. d. L.Tang. d.c. L. Cotg. L. Cos. I >. P. 1 2 3 4 8.71880 8.72120 8.72359 8.72597 8.72834 240 239 238 237 235 8.71940 8.72181 8.72420 8.72659 8.72896 241 239 239 237 oqc 1.28060 1.27819 1.27580 1.27341 1.27104 9.99940 9.99940 9.99939 9.99938 9.99938 60 59 58 57 56 6 7 8 9 238 23.8 27.8 31.7 35.7 234 23.4 27.3 31.2 35.1 229 22.9 26.7 30.5 34.4 5 6 7 8 9 8.73069 8.73303 8.73535 8.73767 8.73997 234 232 232 230 229 8.73132 8.73366 8.73600 8.73832 8.74063 234 234 232 231 OOQ 1.26868 1.26634 1.26400 1.26168 1.25937 9.99937 9.99936 9.99936 9.99935 9.99934 55 54 53 52 51 10 20 30 40 50 39.7 79.3 119.0 158.7 198.3 39.0 78.0 117.0 156.0 195.0 38.2 76.3 114.5 152.7 190.8 10 11 12 13 14 8.74226 8.74454 8.74680 8.74906 8.75130 228 226 226 224 223 8.74292 8.74521 8.74748 8.74974 8.75199 229 227 226 225 224 1.25708 1.25479 1.25252 1.25026 1.24801 9.99934 9.99933 9.99932 9.99932 9.99931 50 49 48 47 46 6 7 8 q 225 22.5 26.3 30.0 338 220 22.0 25.7 29.3 33 216 21.6 25.2 28.8 324 15 16 17 18 19 8.75353 8.75575 8.75795 8.76015 8.76234 222 220 220 219 217 8.75423 8.75645 8.75867 8.76087 8.76306 222 222 220 219 21 Q 1.24577 1.24355 1.24133 1.23913 1.23694 9.99930 9.99929 9.99929 9.99928 9.99927 45 44 43 42 41 10 20 30 40 50 37.5 75.0 112.5 150.0 187.5 36.7 73.3 110.0 146.7 183.3 36.0 72.0 108.0 144.0 180.0 20 21 22 23 24 8.76451 8.76667 8.76883 8.77097 8.77310 216 216 214 213 212 8.76525 8.76742 8.76958 8.77173 8.77387 217 216 215 214 010 1.23475 1.23258 1.23042 1.22827 1.22613 9.99926 9.99926 9.99925 9.99924 9.99923 40 39 38 37 36 6 7 8 Q 212 21.2 24.7 28.3 31 8 208 20.8 24.3 27.7 31 2 204 20.4 23.8 27.2 30 6 25 26 27 28 29 8.77522 8.77733 8.77943 8.78152 8.78360 211 210 209 208 208 8.77600 8.77811 8.78022 8.78232 8.78441 211 211 210 209 OAQ 1.22400 1.22189 1.21978 1.21768 1.21559 9.99923 9.99922 9.99921 9.99920 9.99920 35 34 33 32 31 10 20 30 40 50 35.3 70.7 106.0 141.3 176.7 34.7 69.3 104.0 138.7 173.3 34.0 68.0 102.0 136.0 170.0 30 31 32 33 34 8.78568 8.78774 8.78979 8.79183 8.79386 206 205 204 203 909 8.78649 8.78855 8.79061 8.79266 8.79470 206 206 205 204 1.21351 1.21145 1.20939 1.20734 1.20530 9.99919 9.99918 9.99917 9.99917 9.99916 30 29 28 27 26 6 7 8 201 20.1 23.5 26.8 197 19.7 23.0 26.3 193 19.3 22.5 25.7 35 36 37 38 39 8.79588 8.79789 8.79990 8.80189 8.80388 201 201 199 199 8.79673 8.79875 8.80076 8.80277 8.80476 202 201 201 199 1.20327 1.20125 1.19924 1.19723 1.19524 9.99915 9.99914 9.99913 9.99913 9.99912 25 24 23 22 21 9 10 20 30 40 50 33.5 67.0 100.5 134.0 167 5 32.8 65.7 98.5 131.3 164 2 32.2 64.3 96.5 128.7 160.8 40 41 42 43 44 8.80585 8.80782 8.80978 8.81173 8.81367 197 196 195 194 1QO 8.80674 8.80872 8.81068 8.81264 8.81459 198 196 196 195 194 1.19326 1.19128 1.18932 1.18736 1.18541 9.99911 9.99910 9.99909 9.99909 9.99908 20 19 18 17 16 6 7 8 189 18.9 22.1 25.2 185 18.5 21.6 24.7 181 18.1 21.1 24.1 45 46 47 48 49 8.81560 8.81752 8.81944 8.82134 8.82324 192 192 190 190 IRQ 8.81653 8.81846 8.82038 8.82230 8.82420 193 192 192 190 190 1.18347 1.18154 1.17962 1.17770 1.17580 9.99907 9.99906 9.99905 9.99904 9.99904 15 14 13 12 11 9 10 20 30 40 50 28.4 31.5 63.0 94.5 126.0 157 5 27.8 30.8 61.7 92.5 123.3 154 2 27.2 30.2 60.3 90.5 120.7 150.8 50 51 52 53 54 8.82513 8.82701 8.82888 8.83075 8.83261 188 187 187 186 -IQC 8.82610 8.82799 8.82987 8.83175 8.83361 189 188 188 186 186 1.17390 1.17201 1.17013 1.16825 1.16639 9.99903 9.99902 9.99901 9.99900 9.99899 10 9 8 7 6 6 7 8 4 0.4 0.5 0.5 3 2 3.3 0.2 0.4 0.2 3.4 0.3 1 0.1 0.1 0.1 55 56 57 58 59 8.83446 8.83630 8.83813 8.83996 8.84177 184 183 183 181 8.83547 8.83732 8.83916 8.84100 8.84282 185 184 184 182 182 1.16453 1.16268 1.16084 1.15900 1.15718 9.99898 9.99898 9.99897 9.99896 9.99895 5 4 3 2 1 9 10 20 30 40 0.6 0.7 1.3 2.0 2.7 3.5 0.3 3.5 0.3 1.0 0.7 1.5 1.0 2.0 1.3 j K. 17 0.2 0.2 0.3 0.5 0.7 8 60 8.84358 8.84464 1.15536 9.99894 i L. Cotg. d,c. L.Tang. L. Sin. ' 1 . P. 86 1032 LOGARITHMS OF TRIGONOMETRIC FUNCTIONS 1 L. Sin. d. L.Tang d.c L. Cotg L. Cos. 1 >. P. 1 2 3 4 8.84358 8.84539 8.84718 8.84897 8.85075 181 179 179 178 177 8.84464 8.84646 8.84826 8.85006 8.85185 182 180 180 179 178 1.15536 1.15354 1.15174 1.14994 1.14815 9.99894 9.99893 9.99892 9.99891 9.99891 60 59 58 57 56 6 7 8 9 181 18.1 21.1 24.1 27.2 179 17.9 20.9 23.9 26.9 177 17.7 20.7 23.6 26.6 5 6 7 8 9 8.85252 8.85429 8.85605 8.85780 8.85955 177 176 175 175 170 8.85363 8.85540 8.85717 8.85893 8.86069 177 177 176 176 1.14637 1.14460 1.14283 1.14107 1.13931 9.99890 9.99889 9.99888 9.99887 9.99886 55 54 53 52 51 10 20 30 40 50 30.2 60.3 90.5 120.7 150.8 29.8 59.7 89.5 119.3 149.2 29.5 59.0 88.5 118.0 147.5 10 11 12 13 14 8.86128 8.86301 8.86474 8.86645 8.86816 173 173 171 171 171 8.86243 8.86417 8.86591 8.86763 8.86935 174 174 172 172 171 1.13757 1.13583 1.13409 1.13237 1.13065 9.99885 9.99884 9.99883 9.99882 9.99881 SO 49 48 47 46 6 7 8 q 175 17.5 20.4 23.3 26.3 173 17.3 20.2 23.1 260 171 17.1 20.0 22.8 257 15 16 17 18 19 8.86987 8.87156 8.87325 8.87494 8.87661 169 169 169 167 168 8.87106 8.87277 8.87447 8.87616 8.87785 171 170 169 169 168 1.12894 1.12723 1.12553 1.12384 1.12215 9.99880 9.99879 9 99879 9.99878 9.99877 45 44 43 42 41 10 20 30 40 50 29.2 58.3 87.5 116.7 145.8 28.8 57.7 86.5 115.3 144.2 28.5 57.0 85.5 114.0 142.5 20 21 22 23 24 8.87829 8.87995 8.88161 8.88326 8.88490 166 166 165 164 1fi4 8.87953 8.88120 8.88287 8.88453 8.88618 167 167 166 165 165 1.12047 1.11880 1.11713 1.11547 1.11382 9.99876 9.99875 9.99874 9.99873 9.99872 40 39 38 37 36 6 7 8 i) 168 16.8 19.6 22.4 25 2 166 16.6 19.4 22.1 24 Q 164 16.4 19.1 21.9 24 fi 25 26 27 28 29 8.88654 8.88817 8.88980 8.89142 8.89304 163 163 162 162 160 8.88783 8.88948 8.89111 8.89274 8.89437 165 163 163 163 161 1.11217 1.11052 1.10889 1.10726 1.10563 9.99871 9.99870 9.99869 9.99868 9.99867 35 34 33 32 31 10 20 30 40 50 28.0 56.0 84.0 112.0 140.0 27.7 55.3 83.0 110.7 138.3 27.3 54.7 82.0 109.3 136.7 30 31 32 33 34 8.89464 8.89625 8.89784 8.89943 8.90102 161 159 159 159 158 8.89598 8.89760 8.89920 8.90080 8.90240 162 160 160 160 159 1.10402 1.10240 1.10080 1.09920 1.09760 9.99866 9.99865 9.99864 9.99863 9.99862 30 29 28 27 26 6 7 8 162 16.2 18.9 21.6 159 15.9 18.6 21.2 157 15.7 18.3 20.9 35 36 37 38 39 8.90260 8.90417 8.90574 8.90730 8.90885 157 157 156 155 IKK 8.90399 8.90557 8.90715 8.90872 8.91029 158 158 157 157 156 1.09601 1.09443 1.09285 1.09128 1.08971 9.99861 9.99860 9.99859 9.99858 9.99857 25 24 23 22 21 10 20 30 40 fiO 27.0 54.0 81.0 108.0 135.0 26.5 53.0 79.5 106.0 1325 26.2 52.3 78.5 104.7 1308 40 41 42 43 44 8.91040 8.91195 8.91349 8.91502 8.91655 155 154 153 153 152 8.91185 8.91340 8.91495 8.91650 8.91803 155 155 155 153 154 1.08815 1.08660 1.08505 1.08350 1.08197 9.99856 9.99855 9.99854 9.99853 9.99852 20 19 18 17 16 6 7 8 155 15.5 18.1 20.7 153 15.3 17.9 20.4 151 15.1 17.6 20.1 45 46 47 48 49 8.91807 8.91959 8.92110 8.92261 8.92411 152 151 151 150 -icjrv 8.91957 8.92110 8.92262 8.92414 8.92565 153 152 152 151 1.08043 1.07890 1.07738 1.07586 1.07435 9.99851 9.99850 9.99848 9.99847 9.99846 15 14 13 12 11 9 10 20 30 40 rn 23.3 25.8 51.7 77.5 103.3 129 2 23.0 25.5 51.0 76.5 102.0 127 5 22.7 25.2 50.3 75.5 100.7 125 8 50 51 52 53 54 8.92561 8.92710 8.92859 8.93007 8.93154 149 149 148 147 147 8.92716 8.92866 8.93016 8.93165 8.93313 150 150 149 148 149 1.07284 1.07134 1.06984 1.06835 1.06687 9.99845 9.99844 9.99843 9.99842 9.99841 10 9 8 7 6 6 7 8 149 14.9 17.4 19.9 147 14.7 17.2 19.6 1 0.1 0.1 0.1 55 56 57 58 59 8.93301 8.93448 8.93594 8.93740 8.93885 147 146 146 145 145 8.93462 3.93609 8.93756 8.93903 8.94049 147 147 147 146 146 1.06538 1.06391 1.06244 1.06097 1.05951 9.99840 9.99839 9.99838 9.99837 9.99836 5 4 3 2 1 9 10 20 30 40 22.4 24.8 49.7 74.5 99.3 22.1 24.5 49.0 73.5 98.0 0.2 0.2 0.3 0.5 0.7 60 8.94030 8.94195 1.05805 9.99834 L. Cos. d. L. Cotg. d.c. L.Tang. L. Sin. ' P P. 85 C LOGARITHMS OF TRIGONOMETRIC FUNCTIONS 1033 / L. Sin. d. L.Tang. d.c. L. Cotg. L. Cos. F .P. 1 2 3 4 8.94030 8.94174 8.94317 8.94461 8.94603 144 143 144 142 143 8.94195 8.94340 8.94485 8.94630 8.94773 145 145 145 143 144 1.05805 1.05660 1.05515 1.05370 1.05227 9.99834 9.99833 9.99832 9.99831 9.99830 60 59 58 57 56 6 7 8 9 145 14.5 16.9 19.3 21.8 143 14.3 16.7 19.1 21.5 141 14.1 16.5 18.8 21.2 5 6 7 8 9 8.94746 8.94887 8.95029 8.95170 8.95310 141 142 141 140 140 8.94917 8.95060 8.95202 8.95344 8.95486 143 142 142 142 141 1.05083 1.04940 1.04798 1.04656 1.04514 9.99829 9.99828 9.99827 9.99825 9.99824 55 54 53 52 51 10 20 30 40 50 24.2 48.3 72.5 96.7 120.8 23.8 47.7 71.5 95.3 119.2 23.5 47.0 70.5 94.0 117.5 10 11 12 13 14 8.95450 8.95589 8.95728 8.95867 8.96005 139 139 139 138 -100 8.95627 8.95767 8.95908 8.96047 8.96187 140 141 139 140 138 1.04373 1.04233 1.04092 1.03953 1.03813 9.99823 9.99822 9.99821 9.99820 9.99819 50 49 48 47 46 6 7 8 9 139 13.9 16.2 18.5 20.9 138 13.8 16.1 18.4 20.7 136 13.6 15.9 18.1 20.4 15 16 17 18 19 8.96143 8.96280 8.96417 8.96553 8.96689 137 137 136 136 8.96325 8.96464 8.96602 8.96739 8.96877 139 138 137 138 136 1.03675 1.03536 1.03398 1.03261 1.03123 9.99817 9.99816 9.99815 9.99814 9.99813 45 44 43 42 41 10 20 30 40 50 23.2 46.3 69.5 92.7 115.8 23.0 46.0 69.0 92.0 115.0 22.7 45.3 68.0 90.7 113.3 20 21 22 23 24 8.96825 8.96960 8.97095 8.97229 8.97363 135 135 134 134 8.97013 8.97150 8.97285 8.97421 8.97556 137 135 136 135 135 1.02987 1 02850 1.02715 1.02579 1.02444 9.99812 9.99810 9.99809 9.99808 9.99807 40 39 38 37 36 6 7 8 q 135 13.5 15.8 18.0 203 133 13.3 15.5 17.7 20.0 131 13.1 15.3 17.5 19.7 25 26 27 28 29 8.97496 8.97629 8.97762 8.97894 8.98026 133 133 132 132 8.97691 8.97825 8.97959 8.98092 8.98225 134 134 133 133 100 1.02309 1.02175 1.02041 1.01908 1.01775 9.99806 9.99804 9.99803 9.99802 9.99801 35 34 33 32 31 10 20 30 40 50 22.5 45.0 67.5 90.0 112.5 22.2 44.3 66.5 88.7 110.8 21.8 43.7 65.5 87.3 109.2 30 31 32 33 34 8.98157 8.98288 8.98419 8.98549 8.98679 131 131 130 130 8.98358 8.98490 8.98622 8.98753 8.98884 132 132 131 131 131 1.01642 1.01510 1.01378 1.01247 1.01116 9.99800 9.99798 9.99797 9.99796 9.99795 30 29 28 27 26 6 7 8 9 129 129 15.1 17.2 19 4 128 12.8 14.9 17.1 19 2 126 12.6 14.7 16.8 18 9 35 36 37 38 39 8.98808 8.98937 8.99066 8.99194 8.99322 129 129 128 '128 8.99015 8.99145 8.99275 8.99405 8.99534 130 130 130 129 128 1.00985 1.00855 1.00725 1.00595 1.00466 9.99793 9.99792 9.99791 9.99790 9.99788 25 24 23 22 21 10 20 30 40 50 21.5 43.0 64.5 86.0 107.5 21.3 42.7 64.0 85.3 106.7 21.0 42.0 63.0 84.0 105.0 40 41 42 43 44 8.99450 8.99577 8.99704 8.99830 8.99956 127 127 126 126 8.99662 8.99791 8.99919 9.00046 9.00174 129 128 127 128 197 1.00338 1.00209 1.00081 0.99954 0.99826 9.99787 9.99786 9.99785 9.99783 9.99782 20 19 18 17 16 6 7 8 125 12.5 14.6 16.7 18 8 123 12.3 14.4 16.4 18 5 122 12.2 14.2 16.3 18 3 45 46 47 48 49 9.00082 9.00207 9.00332 9.00456 9.00581 125 125 124 125 9.00301 9.00427 9.00553 9.00679 9.00805 126 126 126 126 0.99699 0.99573 0.99447 0.99321 0.99195 9.99781 9.99780 9.99778 9.99777 9.99776 15 14 13 12 11 10 20 30 40 50 20.8 41.7 62.5 83.3 104.2 20.5 41.0 61.5 82.0 102.5 20.3 40.7 61.0 81.3 101.7 50 51 52 53 54 9.00704 9.00828 9.00951 9.01074 9.01196 124 123 123 122 9.00930 9.01055 9.01179 9.01303 9.01427 125 124 124 124 -IrtO 0.99070 0.98945 0.98821 0.98697 0.98573 9.99775 9.99773 9.99772 9.99771 9.99769 10 9 8 7 6 6 7 8 121 12.1 14.1 16.1 120 12.0 14.0 16.0 1 0.1 0.1 0.1 55 56 57 58 59 w 9.01318 9.01440 9.01561 9.01682 9.01803 9.01923 122 121 121 121 120 9.01550 9.01673 9.01796 9.01918 9.02040 9.02162 123 123 122 122 122 0.98450 0.98327 0.98204 0.98082 0.97960 0.97838 9.99768 9.99767 9.99765 9.99764 9.99763 9.99761 5 4 3 2 1 10 20 3C 40 5C 20.2 40.3 60.E 80. 1 / 100.8 20.C 40.C 60.C 80.( 100.( r-p 0.2 0.3 0.5 0.7 ) 0.8 L. COS. rt L. Cotg (1,0 L.Tang L. Sin. 1034 LOGARITHMS OF TRIGONOMETRIC FUNCTIONS I L. Sin. d. L.Tang d.c. L. Cotg L. Cos. P P. 1 2 3 4 9.01923 9.02043 9.02163 9.02283 9.02402 120 120 120 119 9.02162 9.02283 9.02404 9.02525 9.02645 121 121 121 120 0.97838 0.97717 0.97596 0.97475 0.97355 9.99761 9.99760 9.99759 9.99757 9.99756 60 59 58 57 56 6 7 8 9 121 12.1 14.1 16.1 18.2 120 12.0 14.0 16.0 18.0 113 11.9 13.9 15.9 17.9 5 6 7 8 9 9.02520 9.02639 9.02757 9.02874 9.02992 119 118 117 118 9.02766 9.02885 9.03005 9.03124 9.03242 119 120 119 118 0.97234 0.97115 0.96995 0.96876 0.96758 9.99755 9.99753 9.99752 9.99751 9.99749 55 54 53 52 61 10 20 30 40 50 20.2 40.3 60.5 80.7 100.8 20.0 40.0 60.0 80.0 100.0 19.8 39.7 59.5 79.3 99.2 10 11 12 13 14 9.03109 9.03226 9.03342 9.03458 9.03574 117 116 116 116 9.03361 9.03479 9.03597 9.03714 9.03832 118 118 117 118 0.96639 0.96521 0.96403 0.96286 0.96168 9.99748 9.99747 9.99745 9.99744 9.99742 60 49 48 47 46 6 7 8 118 11.8 13.8 15.7 117 11.7 13.7 16.6 116 11.6 13.5 15.5 15 16 17 18 19 9.03690 9.03805 9.03920 9.04034 9.04149 115 115 114 115 9.03948 9.04065 9.04181 9.04297 9.04413 117 116 116 116 0.96052 0.95935 0.95819 0.95703 0.95587 9.99741 9.99740 9.99738 9.99737 9.99736 45 44 43 42 41 10 20 30 40 50 19.7 39.3 59.0 78.7 98.3 19.5 39.0 58.5 78.0 97.5 19.3 38.7 58.0 77.3 96.7 20 21 22 23 24 9.04262 9.04376 9.04490 9.04603 9.04715 114 114 113 112 9.04528 9.04643 9.04758 9.04873 9.04987 115 115 115 114 0.95472 0.95357 0.95242 0.95127 0.95013 9.99734 9.99733 9.99731 9.99730 9.99728 40 39 38 37 36 6 7 8 115 11.5 13.4 15.3 114 11.4 13.3 15.2 113 11.3 13.2 15.1 25 26 27 28 29 9.04828 9.04940 9.05052 9.05164 9.05275 112 112 112 111 9.05101 9.05214 9.05328 9.05441 9.05553 113 114 113 112 0.94899 0.94786 0.94672 0.94559 0.94447 9.99727 9.99726 9.99724 9.99723 9.99721 35 34 33 32 31 9 10 20 30 40 50 17.3 19.2 38.3 57.5 76.7 958 17.1 19.0 38.0 57.0 76.0 950 17.0 18.8 37.7 56.5 75.3 942 30 31 32 33 34 9.05386 9.05497 9.05607 9.05717 9.05827 111 110 110 110 no 9.05666 9.05778 9.05890 9.06002 9.06113 112 112 112 111 0.94334 0.94222 0.94110 0.93998 0.93887 9.99720 9.99718 9.99717 9.99716 9.99714 30 29 28 27 26 6 7 8 112 11.2 13.1 14.9 III 11.1 13.0 14.8 110 11.0 12.8 14.7 35 36 37 38 39 9.05937 9.06046 9.06155 9.06264 9.06372 109 109 109 108 9.06224 9.06335 9.06445 9.06556 9.06666 111 110 111 110 0.93776 0.93665 0.93555 0.93444 0.93334 9.99713 9.99711 9.99710 9.99708 9.99707 25 24 23 22 21 9 10 20 30 40 16.8 18.7 37.3 56.0 74.7 16.7 18.5 37.0 55.5 74.0 16.5 18.3 36.7 55.0 73.3 40 41 42 43 44 9.06481 9.06589 9.06696 9.06804 9.06911 108 107 108 107 9.06775 9.06885 9.06994 9.07103 9.07211 110 109 109 108 -IAQ 0.93225 0.93115 0.93006 0.92897 0.92789 9.99705 9.99704 9.99702 9.99701 9.99699 20 19 18 17 16 6 7 8 109 10.9 12.7 14.5 108 10.8 12.6 14.4 107 10.7 12.5 14.3 45 46 47 48 49 9.07018 9.07124 9.07231 9.07337 9.07442 106 107 106 105 Iftfi 9.07320 9.07428 9.07536 9.07643 9.07751 108 108 107 108 1O7 0.92680 0.92572 0.92464 0.92357 0.92249 9.99698 9.99696 9.99695 9.99693 9.99692 15 14 13 12 11 9 10 20 30 40 16.4 18.2 36.3 54.5 72.7 16.2 18.0 36.0 54.0 72.0 16.1 17.8 35.7 53.5 71.3 50 51 52 53 54 9.07548 9.07653 9.07758 9.07863 9.07968 105 105 105 105 104 9.07858 9.07964 9.08071 9.08177 9.08283 106 107 106 106 106 0.92142 0.92036 0.91929 0.91823 0.91717 9.99690 9.99689 9.99687 9.99686 9.99684 10 9 8 7 6 50 6 7 8 90.8 106 10.6 12.4 14.1 90.0 105 10.5 12.3 14.0 89.2 104 10.4 12.1 13.9 55 56 57 58 59 9.08072 9.08176 9.08280 9.08383 9.08486 104 104 103 103 103 9.08389 9.08495 9.08600 9.08705 9.08810 106 105 105 105 104 0.91611 0.91505 0.91400 0.91295 0.91190 9.99683 9.99681 9.99680 9.99678 9.99677 5 4 3 2 1 9 10 20 30 40 15.9 17.7 35.3 53.0 70.7 15.8 17.5 35.0 52.5 70.0 15.6 17.3 34.7 52.0 69.3 60 9.08589 9.08914 0.91086 9.99675 50 88.3 87.5 86.7 L. Cos. d. L. Cotg. d.c. L.Tang. L. Sin. / P. P. LOGARITHMS OF TRIGONOMETRIC FUNCTIONS 7 1035 1 L. Sin. d. L.Tang. d.c. L. Cotg. L. Cos. P. P. 1 2 3 4 9.08589 9.08692 9.08795 9.08897 9.08999 103 103 102 102 102 9.08914 9.09019 9.09123 9.09227 9.09330 105 104 104 103 104 0.91086 0.90981 0.90877 0.90773 0.90670 9.99675 9.99674 9.99672 9.99670 9.99669 60 59 58 57 56 6 7 8 g 105 10.5 12.3 14.0 15 8 104 10.4 12.1 13.9 15 6 103 10.3 12.0 13.7 15 5 5 6 7 8 9 9.09101 9.09202 9.09304 9.09405 9.09506 101 102 101 101 100 9.09434 9.09537 9.09640 9.09742 9.09845 103 103 102 103 102 0.90566 0.90463 0.90360 0.90258 0.90155 9.99667 9.99666 9.99664 9.99663 9.99661 55 54 53 52 51 10 20 30 40 50 17.5 35.0 52.5 70.0 87.5 17.3 34.7 52.0 69.3 86.7 17.2 34.3 51.5 68.7 85.8 10 11 12 13 14 9.09606 9.09707 9.09807 9.09907 9.10006 101 100 100 99 100 9.09947 9.10049 9.10150 9.10252 9.10353 102 101 102 101 101 0.90053 0.89951 0.89850 0.89748 0.89647 9.99659 9.99658 9.99656 9.99655 9.99653 50 49 48 47 46 6 7 8 g. 102 10.2 11.9 13.6 15 3 101 10.1 11.8 13.5 -ico 100 10.0 11.7 13.3 15 15 16 17 18 19 9.10106 9.10205 9.10304 9.10402 9.10501 99 99 98 99 QQ 9.10454 9.10555 9.10656 9.10756 9.10856 101 101 100 100 100 0.89546 0.89445 0.89344 0.89244 0.89144 9.99651 9.99650 9.99648 9.99647 9.99645 45 44 43 42 41 10 20 30 40 50 17.0 34.0 51.0 68.0 85,0 16.8 33.7 50.5 67.3 84,?, 16.7 33.3 50.0 66.7 83.3 20 21 22 23 24 9.10599 9.10697 9.10795 9.10893 9.10990 98 98 98 97 97 9.10956 9.11056 9.11155 9.11254 9.11353 100 99 99 99 99 0.89044 0.88944 0.88845 0.88746 0.88647 9.99643 9.99642 9.99640 9.99638 9.99637 40 39 38 37 36 9 6 9 7 11 8 13 ) 9 9 9 6 11 2 13 J 8 4 1 25 26 27 28 29 9.11087 9-11184 S.11281 9.11377 9.11474 97 97 96 97 9.11452 9.11551 9.11649 9.11747 9.11845 99 98 98 98 0.88548 0.88449 0.88351 0.88253 0.88155 9.99635 9.99633 9.99632 9.99630 9.99629 35 34 33 32 31 : 4 1 16 !0 33 10 49 LO 66 )0 82 5 16 32 5 49 65 5 81 3 7 3 7 30 31 32 33 34 9.11570 9.11666 9.11761 9.11857 9.11952 96 95 96 95 9.11943 9.12040 9.12138 9.12235 9.12332 97 98 97 97 0.88057 0.87960 0.87862 0.87765 0.87668 9.99627 9.99625 9.99624 9.99622 9.99620 30 29 28 27 26 6 7 8 97 9.7 11.3 12.9 96 9.6 11.2 12.8 95 9.5 11.1 12.7 35 36 37 38 39 9.12047 9.12142 9.12236 9.12331 9.12425 95 94 95 94 Q4 9.12428 9.12525 9.12621 9.12717 9.12813 97 96 96 96 96 0.87572 0.87475 0.87379 0.87283 0.87187 9.99618 9.99617 9.99615 9.99613 9.99612 25 24 23 22 21 9 10 20 30 40 50 14.6 16.2 32.3 48.5 64.7 808 14.4 16.0 32.0 48.0 64.0 800 14.3 15.8 31.7 47.5 63.3 79.2 40 41 42 43 44 9.12519 9.12612 9.12706 9.12799 9.12892 93 94 93 93 9.12909 9.13004 9.13099 9.13194 9.13289 95 95 95 95 QT 0.87091 0.86996 0.86901 0.86806 0.86711 9.99610 9.99608 9.99607 9.99605 9.99603 20 19 18 17 16 6 7 8 94 9.4 11.0 12.5 93 9.3 10.9 12.4 92 9.2 10.7 12.3 45 46 47 48 49 9.12985 9.13078 9.13171 9.13263 9.13355 93 93 92 92 9.13384 9.13478 9.13573 9.13667 9.13761 94 95 94 94 QO 0.86616 0.86522 0.86427 0.86333 0.86239 9.99601 9.99600 9.99598 9.99596 9.99595 15 14 13 12 11 9 10 20 30 40 14.1 15.7 31.3 47.0 62.7 70 14.0 15.5 31.0 46.5 62.0 77 5 13.8 15.3 30.7 46.0 61.3 76 7 50 51 52 53 54 9.13447 9.13539 9.13630 9.13722 9.13813 92 91 92 91 Q1 9.13854 9.13948 9.14041 9.14134 9.14227 94 93 93 93 93 0.86146 0.86052 0.85959 0.85866 0.85773 9.99593 9.99591 9.99589 9.99588 9.99586 10 9 8 7 6 6 7 8 91 9.1 10.6 12.1 90 9.0 10.5 12.0 2 0.2 0.2 0.3 55 56 57 58 59 9.13904 9.13994 9.14085 9.14175 9.14266 90 91 90 91 9.14320 9.14412 9.14504 9.14597 9.14688 92 92 93 91 92 0.85680 0.85588 0.85496 0.85403 0.85312 9.99584 9.99582 9.99581 9.99579 9.99577 5 4 3 2 1 9 10 20 30 40 13.V 15.2 30.3 45.5 60.7 13.5 15.0 30.0 45.0 60.0 0.3 0.3 0.7 1.0 1.3 1 7 60 9.14356 9.14780 0.8522C 9.99575 L. Cos d. L. Cotg d.c L.Tang L. Sin r i '. P. 82 1036 LOGARITHMS OF TRIGONOMETRIC FUNCTIONS 8 / L. Sin. d. L.Tang. d.c. L. Cotg. L. Cos. P. P. 1 2 3 4 9.14356 9.14445 9.14535 9.14624 9.14714 89 90 89 90 9.14780 9.14872 9.14963 9.15054 9.15145 92 91 91 91 Q-l 0.85220 0.85128 0.85037 0.84946 0.84855 9.99575 9.99574 9.99572 9.99570 9.99568 60 59 58 57 56 6 7 8 9 9 9 10 VI Y\ 2 .2 .7 .3 H 9 9 10 12 IS* 1 .1 .6 .1 7 90 9.0 10.5 12.0 13 5 5 6 7 8 9 9.14803 9.14891 9.14980 9.15069 9.15157 88 89 89 88 88 9.15236 9.15327 9.15417 9.15508 9.15598 91 90 91 90 90 0.84764 0.84673 0.84583 0.84492 0.84402 9.99566 9.99565 9.99563 9.99561 9.99559 55 54 53 52 51 10 20 30 40 50 u 30 4(j 61 7C & .1 .0 .3 *.? 15 30 45 GO 75 .2 .3 .5 .7 .8 15.0 30.0 45.0 60.0 75.0 10 11 12 13 14 9.15245 9.15333 9.15421 9.15508 9.15596 88 88 87 88 9.15688 9.15777 9.15867 9.15956 9.16046 89 90 89 90 CQ 0.84312 0.84223 0.84133 0.84044 0.83954 9.99557 9.99556 9.99554 9.99552 9.99550 50 49 48 47 46 6 7 8 8 8 10 11 V 9 .9 .4 .9 8 8 10 11 1 8 .8 .3 .7 2 15 16 17 18 19 9.15683 9.15770 9.15857 9.15944 9.16030 87 87 87 86 oa 9.16135 9.16224 9.16312 9.16401 9.16489 89 88 89 88 CO 0.83865 0.83776 0.83688 0.83599 0.83511 9.99548 9.99546 9.99545 9.99543 9.99541 45 44 43 42 41 '* ' ' >0 50 10 >0 14 20 44 59 74 .8 .7 .5 .3 .2 14 21 44 f)S 73 .7 .3 .0 .7 .3 20 21 22 23 24 9.16116 9.16203 9.16289 9.16374 9.16460 87 86 85 86 85 9.16577 9.16665 9.16753 9.16841 9.16928 88 88 88 87 88 0.83423 0.83335 0.83247 0.83159 0.83072 9.99539 9.99537 9.99535 9.99533 9.99532 40 39 38 37 36 6 7 8 Q 8 8 10 11 1 7 .7 .2 .0 8 8 10 11 -it 6 .6 .0 .5 q 25 26 27 28 29 9.16545 9.16631 9.16716 9.16801 9.16886 86 85 85 85 84 9.17016 9.17103 9.17190 9.17277 9.17363 87 87 87 86 87 0.82984 0.82897 0.82810 0.82723 0.82637 9.99530 9.99528 9.99526 9.99524 9.99522 35 34 33 32 31 \ 10 20 W 40 V) 14 21 43 58 72 .5 .0 .5 .0 5 14 2J- 43 57 71 .3 .7 .0 .3 .7 30 31 32 33 34 9.16970 9.17055 9.17139 9.17223 9.17307 85 84 84 84 84 9.17450 9.17536 9.17622 9.17708 9.17794 86 86 86 86 86 0.82550 0.82464 0.82378 0.82292 0.82206 9.99520 9.99518 9.99517 9.99515 9.99513 30 29 28 27 26 G 7 8 8 8 1 11 5 .5 .9 .3 8 1 S 11 4 .4 .8 .2 35 36 37 38 39 9.17391 9.17474 9.17558 9.17641 9.17724 83 84 83 83 83 9.17880 9.17965 9.18051 9.18136 9.18221 85 86 85 85 85 0.82120 0.82035 0.81949 0.81864 0.81779 9.99511 9.99509 9.99507 9.99505 9.99503 25 24 23 22 21 y 10 20 *) 40 "i() J^ 14 2^ 42 5t 9) .8 .2 .3 .5 .7 g 1. 14 '2k 41 5e 7f .6 .0 .0 .0 .0 o 40 41 42 43 44 9.17807 9.17890 9.17973 9.18055 9.18137 83 83 82 82 83 9.18306 9.18391 9.18475 9.18560 9.18644 85 84 85 84 84 0.81694 0.81609 0.81525 0.81440 0.81356 9.99501 9.99409 9.99497 9.99495 9.99494 20 19 18 17 16 6 7 8 8 1 1 11 3 .3 .7 .1 8 8 8 K 2 .2 .6 .9 45 46 47 48 49 9.18220 9.18302 9.18383 9.18465 9.18547 82 81 82 82 81 9.18728 9.18812 9.18896 9.18979 9.19063 84 84 83 84 83 0.81272 0.81188 0.81104 0.81021 0.80937 9.99492 9.99490 9.99488 9.99486 9.99484 15 14 13 12 11 y 10 20 30 10 jO n i: 27 41 55 6 .0 .8 .7 .5 .3 11 i! 27 41 54 fi< .3 .7 .3 .0 .7 q 50 51 52 53 54 9.18628 9.18709 9.18790 9.18871 9.18952 81 81 81 81 81 9.19146 9.19229 9.19312 9.19395 9.19478 83 83 83 83 CO 0.80854 0.80771 0.80688 0.80605 0.80522 9.99482 9.99480 9.99478 9.99476 9.99474 10 9 8 7 6 6 7 8 8 i c K 1 LI .5 .8 8 i ! If .0 .3 .7 2 0.2 0.2 0.3 55 56 57 58 59 9.19033 9.19113 9.19193 9.19273 9.19353 80 80 80 80 80 9.19561 9.19643 9.19725 9.19807 9.19889 82 82 82 82 CO 0.80439 0.80357 0.80275 0.80193 0.80111 9.99472 9.99470 9.99468 9.99466 9.99464 5 4 3 2 1 9 10 20 30 40 r_ lc 27 4( 5^ .2 .5 .0 .5 .0 11 i; 2f 4C 53 .0 .3 .7 .0 .3 0.3 0.3 0.7 1.0 1.3 60 9.19433 9.19971 0.80029 9.99462 50 6/ .0 6f ./ 1.7 L. Cos. d. L. Cotg. d.c. L.Tang. L. Sin. i P. P. 81 LOGARITHMS OF TRIGONOMETRIC FUNCTIONS 1037 9 L. Sin. d. L.Tang. d.c. L. Cotg. L. Cos. P. P 1 2 3 4 9.19433 9.19513 9.19592 9.19672 9.19751 80 79 80 79 7Q 9.19971 9.20053 9.20134 9.20216 9.20297 82 81 82 81 0.80029 0.79947 0.79866 0.79784 0.79703 9.99462 9.99460 9.99458 9.99456 9.99454 60 59 58 57 56 6 7 8 8 I r 1C 2 .2 .6 .9 8 I c 1C 1 .1 .5 .8 80 8.0 9.3 10.7 5 6 7 8 9 9.19830 9.19909 9.19988 9.20067 9.20145 79 79 79 78 78 9.20378 9.20459 9.20540 9.20621 9.20701 81 81 81 80 0.79622 0.79541 0.79460 0.79379 0.79299 9.99452 9.99450 9.99448 9.99446 9.99444 55 54 53 52 51 10 20 30 40 50 IS 27 41 54 .7 .3 .0 .7 3 IS 27 4C 54 6' .5 .0 .5 .0 5 13.3 26.7 40.0 53.3 66.7 10 11 12 13 14 9.20223 9.20302 9.20380 9.20458 9.20535 79 78 78 77 78 9.20782 9.20862 9.20942 9.21022 9.21102 80 80 80 80 0.79218 0.79138 0.79058 0.78978 0.78898 9.99442 9.99440 9.99438 9.99436 9.99434 50 49 48 47 46 6 7 8 7 Q 10 J 9 2 5 7 7 9 10 8 .8 .1 .4 15 16 17 18 19 9.20613 9.20691 9.20768 9.20845 9.20922 78 77 77 77 77 9.21182 9.21261 9.21341 9.21420 9.21499 79 80 79 79 0.78818 0.78739 0.78659 0.78580 0.78501 9.99432 9.99429 9.99427 9.99425 9.99423 45 44 43 42 41 ] I | 4 iO 13 26 39 52 fi r > 2 3 5 7 s 13 2f 39 52 6 r i .7 .0 .0 .0 .0 o 20 21 22 23 24 9.20999 9.21076 9.21153 9.21229 9.21306 77 77 76 77 76 9.21578 9.21657 9.21736 9.21814 9.21893 79 79 78 79 0.78422 0.78343 0.78264 0.78186 0.78107 9.99421 9.99419 9.99417 9.99415 9.99413 40 39 38 37 36 6 7 8 7 7 9 10 1 1 3 7 7 8 10 6 .6 .9 .1 25 26 27 28 29 9.21382 9.21458 9.21534 9.21610 9.21685 76 76 76 75 7fi 9.21971 9.22049 9.22127 9.22205 9.22283 78 78 78 78 0.78029 0.77951 0.77873 0.77795 0.77717 9.99411 9.99409 9.99407 9.99404 9.99402 35 34 33 32 31 ] ! S I f 9 Q 11 12 25 38 51 61 b 8 7 5 3 li 12 25 38 50 6'} .4 .7 .3 .0 .7 3 30 31 32 33 34 9.21761 9.21836 9.21912 9.21987 9.22062 75 76 75 75 9.22361 9.22438 9.22516 9.22593 9.22670 77 78 77 77 0.77639 0.77562 0.77484 0.77407 0.77330 9.99400 9.99398 9.99396 9.99394 9.99392 30 29 28 27 26 6 7 8 7 7 8 10 ) 5 8 7 7 8 9 4 .4 .6 .9 35 36 37 38 39 9.22137 9.22211 9.22286 9.22361 9.22435 74 75 75 74 74 9.22747 9.22824 9.22901 9.22977 9.23054 77 77 76 77 0.77253 0.77176 0.77099 0.77023 0.76946 9.99390 9.99388 9.99385 9.99383 9.99381 25 24 23 22 21 1 1 1 4 9 o 11 12 25 37 50 fi 3 5 5 r. 11 12 24 37 49 fi1 .1 .3 .7 .0 .3 7 40 41 42 43 44 9.22509 9.22583 9.22657 9.22731 9.22805 74 74 74 74 70 9.23130 9.23206 9.23283 9.23359 9.23435 76 77 76 76 0.76870 0.76794 0.76717 0.76641 0.76565 9.99379 9.99377 9.99375 9.99372 9.99370 20 19 18 17 16 6 7 8 7. 7 8 9 J 3 5 7 7 7 8 9 2 .2 .4 .6 45 46 47 48 49 9.22878 9.22952 9.23025 9.23098 9.23171 74 73 73 73 9.23510 9.23586 9.23661 9.23737 9.23812 76 75 76 75 0.76490 0.76414 0.76339 0.76263 .0.76188 9.99368 9.99366 9.99364 15 14 13 12 11 1 2 3 4 9 11 12 24 36 48. 2 3 5 7 10 12 24 36 48 .8 50 51 52 53 54 9.23244 9.23317 9.23390 9.23462 9.23535 73 73 72 73 79 9.23887 9.23962 9.24037 9.24112 9.24186 75 75 75 74 0.76113 0.76038 0.75963 0.75888 0.75814 9.99357 9.99355 9.99353 9.99351 9.99348 10 9 8 7 6 5 6 7 8 60. 71 7.1 8.3 9.5 8 GO 3 .3 .4 .4 2 0.2 0.2 0.3 55 56 57 58 59 9.23607 9.23679 9.23752 9.23823 9.23895 72 73 71 72 79 9.24261 9.24335 9.24410 9.24484 9.24558 74 75 74 74 74. 0.75739 0.75665 0.75590 0.75516 0.75442 9.99346 9.99344 9.99342 9.99340 9.99337 5 4 3 2 1 9 10 20 30 40 1 1 2 3 4 0.7 1.8 3.7 5.5 7.3 1 1 2 .5 .5 .0 .5 .0 0.3 0.3 0.7 1.0 1.3 60 9.23967 9.24632 0.75368 9.99335 50 5 9.2 2 .5 1.7 L. Cos. d. L. Cotg. d.c. L.Tang. L. Sin. ' P. P 80 1038 LOGARITHMS OF TRIGONOMETRIC FUNCTIONS 10 / L. Sin. d. L.Tang. d.c. L. Cotg. L. Cos. P.P. 1 2 3 4 9.23967 9.24039 9.24110 9.24181 9.24253 72 71 71 72 9.24632 9.24706 9.24779 9.24853 9.24926 74 73 74 73 0.75368 0.75294 0.75221 0.75147 0.75074 9.99335 9.99333 9.99331 9.99328 9.99326 60 59 58 57 56 6 7 8 9 74 7.4 8.6 9.9 11 1 73 7.3 8.5 9.7 11 5 6 7 8 9 9.24324 9.24395 9.24466 9.24536 9.24607 71 71 70 71 9.25000 9.25073 9.25146 9.25219 9.25292 73 73 73 73 73 0.75000 0.74927 0.74854 0.74781 0.74708 9.99324 9.99322 9.99319 9.99317 9.99315 55 54 53 52 51 10 20 30 40 50 12.3 24.7 37.0 49.3 61.7 12.2 24.3 36.5 48.7 60.8 10 11 12 13 14 9.24677 9.24748 9.24818 9.24888 9.24958 71 70 70 70 70 9.25365 9.25437 9.25510 9.25582 9.25655 72 73 72 73 72 0.74635 0.74563 0.74490 0.74418 0.74346 9.99313 9.99310 9.99308 9.99306 9.99304 50 49 48 47 46 6 7 8 g 72 7.2 8.4 9.6 10 8 71 7.1 8.3 9.5 10 7 15 16 17 18 19 9.25028 9.25098 9.25168 9.25237 9.25307 70 70 69 70 9.25727 9.25799 9.25871 9.25943 9.26015 72 72 72 72 71 0.74273 0.74201 0.74129 0.74057 0.73985 9.99301 9.99299 9.99297 9.99294 9.99292 45 44 43 42 41 10 20 30 40 50 12.0 24.0 36.0 48.0 600 11.8 23.7 35.5 47.3 59.2 20 21 22 23 24 9.25376 9.25445 9.25514 9.25583 9.25652 69 69 69 69 fiQ 9.26086 9.26158 9.26229 9.26301 9.26372 72 71 72 71 0.73914 0.73842 0.73771 0.73699 0.73628 9.99290 9.99288 9.99285 9.99283 9.99281 40 39 38 37 36 6 7 8 70 7.0 8.2 9.3 69 6.9 8.1 9.2 25 26 27 28 29 9.25721 9.25790 9.25858 9.25927 9.25995 69 68 69 68 fiS 9.26443 9.26514 9.26585 9.26655 9.26726 71 71 70 71 71 0.73557 0.73486 0.73415 0.73345 0.73274 9.99278 9.99276 9.99274 9.99271 9.99269 35 34 33 32 31 10 20 30 40 50 11.7 23.3 35.0 46.7 583 10.4 11.5 23.0 34.5 46.0 575 30 31 32 33 34 9.26063 9.26131 9.26199 9.26267 9.26335 68 68 68 68 68 9.26797 9.26867 9.26937 9.27008 9.27078 70 70 71 70 70 0.73203 0.73133 0.73063 0.72992 0.72922 9.99267 9.99264 9.99262 9.99260 9.99257 30 29 28 27 26 6 7 . 8 68 6.8 7.9 9.1 67 6.7 7.8 8.9 35 36 37 38 39 9.26403 9.26470 9.26538 9.26605 9.26672 67 68 67 67 fi7 9.27148 9.27218 9.27288 9.27357 9.27427 70 70 69 70 0.72852 0.72782 0.72712 0.72643 0.72573 9.99255 9.99252 9.99250 9.99248 9.99245 25 24 23 22 21 9 10 20 30 40 CA 10.2 11.3 22.7 34.0 45.3 Kfi 7 10.1 11.2 22.3 33.5 44.7 CC Q 40 41 42 43 44 9.26739 9.26806 9.26873 9.26940 9.27007 67 67 67 67 fifi 9.27496 9.27566 9.27635 9.27704 9.27773 70 69 69 69 fiO 0.72504 0.72434 0.72365 0.72296 0.72227 9.99243 9.99241 9.99238 9.99236 9.99233 20 19 18 17 16 6 7 8 66 6.6 7.7 8.8 65 6.5 7.6 8.7 45 46 47 48 49 9.27073 9.27140 9.27206 9.27273 9.27339 67 66 67 66 66 9.27842 9.27911 9.27980 9.28049 9.28117 69 69 69 68 fiQ 0.72158 0.72089 0.72020 0.71951 0.71883. 9.99231 9.99229 9.99226 9.99224 9.99221 15 14 13 12 11 9 10 20 30 40 9.9 11.0 22.0 33.0 44.0 9.8 10.8 21.7 32.5 43.3 50 51 62 53 54 9.27405 9.27471 9.27537 9.27602 9.27668 66 66 65 66 66 9.28186 9.28254 9.28323 9.28391 9.28459 68 69 68 68 68 0.71814 0.71746 0.71677 0.71609 0.71541 9.99219 9.99217 9.99214 9.99212 9.99209 10 9 8 7 6 6 7 8 3 0.3 0.4 0.4 2 0.2 0.2 0.3 55 56 57 58 59 9.27734 9.27799 9.27864 9.27930 9.27995 65 65 66 65 9.28527 9.28595 9.28662 9.28730 9.28798 68 67 68 68 f\7 0.71473 0.71405 0.71338 0.71270 0.71202 9.99207 9.99204 9.99202 9.99200 9.99197 5 4 3 2 1 9 10 10 30 40 0.5 0.5 1.0 1.5 2.0 0.3 0.3 0.7 1.0 1.3 60 9.28060 9.28865 0.71135 9.99195 50 2.5 1.7 L. Cos. d. L. Cotg. d.c. L.Tang. L. Sin. / P. P 79 LOGARITHMS OF TRIGONOMETRIC FUNCTIONS 11 ' L. Sin. d. L. Tang. d. c. JL. Cotg. L. Cos. P.P. 1 3 4 9.28060 9.28125 9.28190 9.28254 9.28319 65 65 64 65 65 64 64 65 8 64 64 63 64 64 63 63 64 63 63 63 63 63 62 63 62 63 62 62 63 62 62 61 62 62 61 62 61 62 61 61 61 61 61 61 60 61 60 61 60 61 60 60 60 60 59 60 60 59 60 9.28865 9.28933 9.29000 9.29067 9.29134 68 67 67 67 67 67 67 67 if 66 67 66 66 66 66 66 66 66 65 66 65 65 66 65 65 66 65 65 64 65 64 65 64 64 65 64 64 64 64 63 64 63 64 63 64 63 63 63 63 63 63 63 62 63 62 63 62 62 62 0.71135 0.71007 0.71000 0.70933 0.70866 9.99195 9.99192 9.99190 9.99187 9.99185 60 59 58 57 56 6 7 8 9 10 20 30 40 50 6 7 8 9 10 20 30 40 50 6 7 8 9 10 20 30 40 50 6 7 8 9 10 20 30 40 50 6 7 8 9 10 20 30 40 50 6 7 8 9 10 20 30 40 50 68 6.8 7.9 9.1 10.2 11.3 22.7 34.0 45.3 56.7 66 6.6 7.7 8.8 9.9 11.0 22.0 33.0 44.0 55.0 64 6.4 7.5 8.5 9.6 10.7 21.3 32.0 42.7 53.3 62 6.2 7.2 8.3 9.3 10.3 20.7 31.0 41.3 51.7 60 6.0 7.0 8.0 9.0 10.0 20.0 30.0 40.0 50.0 3 0.3 0.4 0.4 0.5 0.5 1.0 1.5 2.0 2.5 67 6.7 7.8 8.9 10.1 11.2 22.3 33.5 44.7 55.8 65 6.5 7.6 8.7 9.8 10.8 21.7 3L.5 43.3 54.2 63 6.3 7.4 8.4 9.5 10.5 21.0 31.5 42.0 52.5 61 6.1 7.1 8.1 9.2 10.2 20.3 30.5 40.7 50.8 59 5.9 6.9 7.9 8.9 9.8 19.7 29.5 39.3 49.2 2 0.2 0.2 0.3 0.3 0.3 0.7 1.0 1.3 1.7 5 6 7 8 9 9.28384 9.28448 9.28512 9.28577 9.28641 9.29201 9.29268 9.29335 9.29402 9.29468 0.70799 0.70732 0.70665 0.70598 0.70532 9.99182 9.99180 9.99177 9.99175 9.99172 55 54 53 52 51 10 11 12 13 14 9.28705 9.28769 9.28833 9.28896 9.28960 9.29535 9.29601 9.29668 9.29734 9.29800 0.70465 0.70399 0.70332 0.70266 0.70200 9.99170 9.99167 9.99165 9.99162 9.99160 50 49 48 47 46 15 16 17 18 19 9.29024 9.29087 9.29150 9.29214 9.29277 9.29866 9.29932 9.29998 9.30064 9.30130 0.70134 0.70068 0.70002 0.69936 0.69870 9.99157 9.99155 9.99152 9.99150 9.99147 45 44 43 42 41 20 21 22 23 24 9.29340 9.29403 9.29466 9.29529 9.29591 9.30195 9.30261 9.30326 9.30391 9.30457 0.69805 0.69739 0.69674 0.69609 0.69543 9.99145 9.99142 9.99140 9.99137 9.99135 40 39 38 37 36 25 26 27 28 29 9.29654 9.29716 9.29779 9.29841 9.29903 9.30522 9.30587 9.30652 9.30717 9.30782 0.69478 0.69413 0.69348 0.69283 0.69218 9.99132 9.99130 9.99127 9.99124 9.99122 35 34 33 32 31 30 31 32 33 34 9.29966 9.30028 9.30090 9.30151 9.30213 9.30846 9.30911 9.30975 9.31040 9.31104 0.69154 0.69089 0.69025 0.68960 0.68896 9.99119 9.99117 9.99114 9.99112 9.99109 30 29 28 27 26 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 9.30275 9.30336 9.30398 9.30459 9.30521 9.31168 9.31233 9.31297 9.31361 9.31425 0.68832 0.68767 0.68703 0.68639 0.68575 9.99106 9.99104 9.99101 9.99099 9.99096 25 24 23 22 21 20 19 18 17 16 9.30582 9.30643 9.30704 9.30765 9.30826 9.31489 9.31552 9.3161C 9.31679 9.31743 0.68511 0.68448 0.68384 0.68321 0.68257 9.99093 9.99091 9.99088 9.99086 9.99083 9.30887 9.30947 9.31008 9.31068 9.31129 9.31806 9.31870 9.31933 9.31996 9.32059 0.68194 0.68130 0.68067 0.68004 0.67941 9.99080 9.99078 9.99075 9.99072 9.99070 15 14 13 12 11 9.31189 9.31250 9.31310 9.31370 9.31430 9.32122 9.32185 9.32248 9.32311 9.32373 0.67878 0.67815 0.67752 0.67689 0.67627 9.99067 9.99064 9.99062 9.99059 9.99056 10 9 8 7 6 9.31490 9.31549 9.31609 9.31669 9.31728 9.32436 9.32498 9.32561 9.32623 9.32685 9.32747 0.67564 0.67502 0.67439 0.67377 0.67315 9.99054 9.99051 9.99048 9.99046 9.99043 5 4 3 2 1 T 9.31788 0.67253 9.99040 L. Cos. d. L. Cotg. d. c. L.Tang. L. Sin. / P.P. 76 C 1040 LOGARITHMS OF TRIGONOMETRIC FUNCTIONS 12 1 L. Sin. d. L.Tang. d. c. L. Cotg. L. Cos. P.P. 1 2 3 4 9.31788 9.31847 9.31907 9.31966 9.32025 59 60 59 59 59 59 59 59 58 59 59 58 58 59 58 58 58 58 58 58 58 57 58 57 58 57 57 58 57 57 57 56 57 57 57 56 57 56 56 57 56 56 56 56 56 56 55 56 55 56 55 56 55 55 55 55 55 55 55 55 9.32747 9.32810 9.32872 9.32933 9.32995 63 62 61 62 62 62 61 62 61 62 61 61 61 61 61 61 61 61 60 61 60 61 60 60 61 60 60 60 60 60 59 60 60 59 60 59 59 59 60 59 59 59 59 58 59 59 58 59 58 59 58 58 58 58 58 58 58 58 58 57 0.67253 0.67190 0.67128 0.67067 0.67005 9.99040 9.99038 9.99035 9.99032 9.99030 60 59 58 57 56 6 7 8 9 10 20 30 40 50 6 7 8 9 10 20 30 40 50 6 7 8 9 10 20 30 40 ' 50 6 7 8 9 10 20 30 40 50 6 7 8 9 10 20 30 40 50 63 6.3 7.4 8.4 9.5 10.5 21.0 31.5 42.0 52.5 61 6.1 7.1 8.1 9.2 10.2 20.3 30.5 40.7 50.8 5 6 f 7 ( 8 \ 9 I 10 < 20 IS 30 2< 40 ' 3< 50 4< 58 5.8 6.8 7.7 8.7 9.7 19.3 29.0 38.7 48.3 56 5.6 6.5 7.5 8.4 9.3 18.7 28.0 37.3 46.7 3 1 0.3 0.4 0.4 0.5 0.5 1.0 1.5 2.0 2.5 62 6.2 7.2 8.3 9.3 10.3 20.7 31.0 41.3 51.7 60 6.0 7.0 8.0 9.0 10.0 20.0 30.0 40.0 50.0 9 >.9 >.9 .9 !.9 1.8 ).7 >.5 1.3 >.2 57 5.7 6.7 7.6 8.6 9.5 19.0 28.5 38.0 47.5 55 5.5 6.4 7.3 8.3 9.2 18.3 27.5 36.7 45.8 2 0.2 0.2 0.3 0.3 0.3 0.7 1.0 1.3 1.7 5 6 7 8 9 10 11 12 13 14 9.32084 9.32143 9.32202 9.32261 9.32319 9.33057 9.33119 9.33180 9.33242 9.33303 0.66943 0.66881 0.66820 0.66758 0.66697 9.99027 9.99024 9.99022 9.99019 9.99016 55 54 53 52 51 9.32378 9.32437 9.32495 9.32553 9.32612 9.33365 9.33426 9.33487 9.33548 9.33609 0.66635 0.66574 0.66513 0.66452 0.66391 9.99013 9.99011 9.99008 9.99005 9.99002 50 49 48 47 46 15 16 17 18 19 9.32670 9.32728 9.32786 9.32844 9.32902 9.33670 9.33731 9.33792 9.33853 9.33913 0.66330 0.66269 0.66208 0.66147 0.66087 9.99000 9.98997 9.98994 9.98991 9.98989 45 44 43 42 41 20 21 22 23 24 ~25~ 26 27 28 29 9.32960 9.33018 9.33075 9.33133 9.33190 9.33974 9.34034 9.34095 9.34155 9.34215 0.66026 0.65966 0.65905 0.65845 0.65785 9.98986 9.98983 9.98980 9.98978 9.98975 40 39 38 37 36 35 34 33 32 31 9.33248 9.33305 9.33362 9.33420 9.33477 9.34276 9.34336 9.343% 9.34456 9.34516 0.65724 0.65664 0.65604 0.65544 0.65484 9.98972 9.98969 9.98967 9.98964 9.98961 30 31 32 33 34 9.33534 9.33591 9.33647 9.33704 9.33761 9.34576 9.34635 9.34695 9.34755 9.34814 0.65424 0.65365 0.65305 0.65245 0.65186 9.98958 9.98955 9.98953 9.98950 9.98947 30 29 28 27 26 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 9.33818 9.33874 9.33931 9.33987 9.34043 9.34874 9.34933 9.34992 9.35051 9.35111 0.65126 0.65067 0.65008 0.64949 0.64889 9.98944 9.98941 9.98938 9.98936 9.98933 25 24 23 22 21 9.34100 9.34156 9.34212 9.34268 9.34324 9.35170 9.35229 9.35288 9.35347 9.35405 0.64830 0.64771 0.64712 0.64653 0.64595 9.98930 9.98927 9.98924 9.98921 9.98919 20 19 18 17 16 9.34380 9.34436 9.34491 9.34547 9.34602 9.35464 9.35523 9.35581 9.35640 9.35698 0.64536 0.64477 C.64419 0.64360 0.64302 9.98916 9.98913 9.98910 9.98907 9.98904 15 14 13 12 11 50 51 52 53 54 9.34658 9.34713 9.34769 9.34824 9.34879 9.35757 9.35815 9.35873 9.35931 9.35989 0.64243 0.64185 0.64127 0.64069 0.64011 9.98901 9.98898 9.98896 9.98893 9.98890 10 9 8 7 6 55 56 57 58 59 9.34934 9.34989 9.35044 9.35099 9.35154 9.36047 9.36105 9.36163 9.36221 9.36279 0.63953 0.63895 0.63837 0.63779 0.63721 9.98887 9.98884 9.98881 9.98878 9.98875 5 4 3 2 1 60 9.35209 9.36336 0.63664 9.98872 L. Cos. d. L. Cotg. d. c. L.Tang. L. Sin. ' P.P. 77 LOGARITHMS OF TRIGONOMETRIC FUNCTIONS. 13 1041 / L. Sin. d. L.Tang. d.c. L. Cotg. L. Cos. P.P. 1 2 3 4 9.35209 9.35263 9.35318 9.35373 9.35427 54 55 55 54 4 9.36336 9.36394 9.36452 9.36509 9.36566 58 58 57 57 CO 0.63664 0.63606 0.63548 0.63491 0.63434 9.98872 9.98869 9.98867 9.98864 9.98861 60 59 58 57 56 6 7 8 g 58 5.8 6.8 7.7 87 57 5.7 6.7 7.6 8 6 5 6 7 8 9 9.35481 9.35536 9.35590 9.35644 9.35698 55 54 54 54 54 9.36624 9.36681 9.36738 9.36795 9.36852 57 57 57 57 *S7 0.63376 0.63319 0.63262 0.63205 0.63148 9.98858 9.98855 9.98852 9.98849 9.98846 55 54 53 52 51 10 20 30 40 50, 9.7 19.3 29.0 38.7 48.3 9.5 19.0 28.5 38.0 47.5 10 11 12 13 14 9.35752 9.35806 9.35860 9.35914 9.35968 54 54 54 54 fiA ' 9.36909 9.36966 9.37023 9.37080 9.37137 57 57 57 57 CC 0.63091 0.63034 0.62977 0.62920 0.62863 9.98843 9.98840 9.98837 9.98834 9.98831 50 49 48 47 46 6 7 8 g 56 5.6 6.5 7.5 Q A, 55 5.5 6.4 7.3 15 16 17 18 19 9.36022 9.36075 9.36129 9.36182 9.36236 53 54 53 54 RQ 9.37193 9.37250 9.37306 9.37363 9.37419 57 56 57 56 PS] 0.62807 0.62750 0.62694 0.62637 0.62581 9.98828 9.98825 9.98822 9.98819 9.98816 45 44 43 42 41 10 20 30 40 50 9.3 18.7 28.0 37.3 46.7 9.2 18.3 27.5 36.7 45.8 20 21 22 23 24 9.36289 9.36342 9.36395 9.36449 9.36502 53 53 54 53 9.37476 9.37532 9.37588 9.37644 9.37700 56 56 56 56 0.62524 0.62468 0.62412 0.62356 0.62300 9.98813 9.98810 9.98807 9.98804 9.98801 40 39 38 37 36 5 6 G 7 C 8 7 4 .4 .3 .2 25 26 27 28 29 9.36555 9.36608 9.36660 9.36713 9.36766 53 52 53 53 9.37756 9.37812 9.37868 9.37924 9.37980 56 56 56 56 0.62244 0.62188 0.62132 0.62076 0.62020 9.98798 9.98795 9.98792 9.98789 9.98786 35 34 33 32 31 1C 20 1 30 2" 40 3( 50 4f .0 .0 .0 .0 >.o 30 31 32 33 34 9.36819 9.36871 9.36924 9.36976 9.37028 52 53 52 52 9.38035 9.38091 9.38147 9.38202 9.38257 56 56 55 55 fSft 0.61965 0.61909 0.61853 0.61798 0.61743 9.98783 9.98780 9.98777 9.98774 9.98771 30 29 28 27 26 6 7 8 53 5.3 6.2 7.1 52 5.2 6.1 6.9 35 36 37 38 39 9.37081 9.37133 9.37185 9.37237 9.37289 52 52 52 52 eo 9.38313 9.38368 9.38423 9.38479 9.38534 55 55 56 55 FA 0.61687 0.61632 0.61577 0.61521 0.61466 9.98768 9.98765 9.98762 9.98759 9.98756 25 24 23 22 21 9 10 20 30 40 50 8.0 8.8 17.7 26.5 35.3 442 7.8 8.7 17.3 26.0 34.7 433 40 41 42 43 44 9.37341 9.37393 9.37445 9.37497 9.37549 52 52 52 52 9.38589 9.38644 9.38699 9.38754 9.38808 55 55 55 54 KK 0.61411 0.61356 0.61301 0.61246 0.61192 9.98753 9.98750 9.98746 9.98743 9.98740 20 19 18 17 16 6 7 8 51 5.1 6.0 6.8 4 0.4 0.5 0.5 45 46 47 48 49 9.37600 9.37652 9.37703 9.37755 9.37806 52 51 52 51 9.38863 9.38918 9.38972 9.39027 9.39082 55 54 55 55 0.61137 0.61082 0.61028 0.60973 0.60918 9.98737 9.98734 9.98731 9.98728 9.98725 15 14 13 12 11 9 10 20 30 40 F:A V.V 8.5 17.0 25.5 34.0 49 S 0.6 0.7 1.3 2.0 2.7 50 51 52 53 54 9.37858 9.37909 9.37960 9.38011 9.38062 51 51 51 51 M 9.39136 9.39190 9.39245 9.39299 9.39353 54 55 54 54 54 0.60864 0.60810 0.60755 0.60701 0.60647 9.98722 9.98719 9.98715 9.98712 9.98709 10 9 8 7 6 6 7 8 3 0.3 0.4 0.4 2 0.2 0.2 0.3 55 56 57 58 59 9.38113 9.38164 9.38215 9.38266 9.38317 51 51 51 51 9.39407 9.39461 9.39515 9.39569 9.39623 54 54 54 54 fv4 0.60593 0.60539 0.60485 0.60431 0.60377 9.98706 9.98703 9.98700 9.98697 9.98694 5 4 3 2 1 S 1C 2C 3C .4C O.b 0.5 1.0 1.5 2.0 0.3 0.3 0.7 1.0 1.3 60 9.38368 9.39677 0.60323 9.98690 L.Cos d L. Cotg do. L.Tang L. Sin. / P. I i 66 76 1042 LOGARITHMS OF TRIGONOMETRIC FUNCTIONS 14 / L. Sin. d. L.Tang. d. c. L. Cotg. L. Cos. d. P.P 1 2 3 4 9.38368 9.38418 9.38469 9.38519 9.38570 50 51 50 51 50 9.39677 9.39731 9.39785 9.39838 9.39892 54 54 53 54 53 0.60323 0.60269 0.60215 0.60162 0.60108 9.98690 9.98687 9.98684 9.98681 9.98678 3 3 3 3 60 59 58 57 56 6 7 54 5.4 6 3 53 5.3 6 2 5 6 7 8 9 9.38620 9.38670 9.38721 9.38771 9.38821 50 51 50 50 en 9.39945 9.39999 9.40052 9.40106 9.40159 54 53 54 53 KO 0.60055 0.60001 0.59948 0.59894 0.59841 9.98675 9.98671 9.98668 9.98665 9.98662 4 3 3 3 55 54 53 52 51 8 9 10 20 30 7.2 8.1 9.0 18.0 27.0 7!l 8.0 8.8 17.7 26.5 10 11 12 13 14 9.38871 9.38921 9.38971 9.39021 9.39071 50 50 50 50 *so 9.40212 9.40266 9.40319 9.40372 9.40425 54 53 53 53 to 0.59788 0.59734 0.59681 0.59628 0.59575 9.98659 9.98656 9.98652 9.98649 9.98646 3 4 3 3 50 49 48 47 46 40 50 36.0 45.0 ft? 35.3 44.2 51 15 16 17 18 19 9.39121 9.39170 9.39220 9.39270 9.39319 49 50 50 49 9.40478 9.40531 9.40584 9.40636 9.40689 53 53 52 53 0.59522 0.59469 0.59416 0.59364 0.59311 9.98643 9.98640 9.98636 9.98633 9.98630 3 4 3 3 45 44 43 42 41 6 7 8 9 10 5.2 6.1 6.9 7.8 8.7 5.1 6.0 6.8 7.7 8.5 ZO 21 22 23 24 9.39369 9.39418 9.39467 9.39517 9.39566 49 49 50 49 9.40742 9.40795 9.40847 9.40900 9.40952 53 52 53 52 KQ 0.59258 0.59205 0.59153 0.59100 0.59048 9.98627 9.98623 9.98620 9.98617 9.98614 4 3 3 3 40 39 38 37 36 20 30 40 50 IV. 3 26.0 34.7 43.3 17.0 25.5 34.0 42.5 25 26 27 28 29 9.39615 9.39664 9.39713 9.39762 9.39811 49 49 49 49 AQ 9.41005 9.41057 9.41109 9.41161 9.41214 52 52 52 53 KO 0.58995 0.58943 0.58891 0.58839 0.58786 9.98610 9.98607 9.98604 9.98601 9.98597 3 3 3 4 35 34 33 32 31 6 7 8 50 5.0 5.8 6.7 49 4.9 5.7 6.5 30 31 32 33 34 9.39860 9.39909 9.39958 9.40006 9.40055 49 49 48 49 48 9.41266 9.41318 9.41370 9.41422 9.41474 52 52 52 52 52 0.58734 0.58682 0.58630 0.58578 0.58526 9.98594 9.98591 9.98588 9.98584 9.98581 3 3 4 3 3 30 29 28 27 26 9 10 20 30 40 50 7.5 8.3 16.7 25.0 33.3 41 7 7.4 8.2 16.3 24.5 32.7 40 8 35 36 37 38 39 9.40103 9.40152 9.40200 9.40249 9.40297 49 48 49 48 9.41526 9.41578 9.41629 9.41681 9.41733 52 51 52 52 fVI 0.58474 0.58422 0.58371 0.58319 0.58267 9.98578 9.98574 9.98571 9.98568 9.98565 4 3 3 3 25 24 23 22 21 6 48 4.8 47 4.7 c k 40 41 42 43 44 9.40346 9.40394 9.40442 9.40490 9.40538 48 48 48 48 9.41784 9.41836 9.41887 9.41939 9.41990 52 51 52 51 ft1 0.58216 0.58164 0.58113 0.58061 0.58010 9.98561 9.98558 9.98555 9.98551 9.98548 3 3 4 3 20 19 18 17 16 8 9 10 20 30 6.4 7.2 8.0 16.0 MO 6.3 7.1 7.8 15.7 23.5 45 46 47 48 49 9.40586 9.40634 9.40682 9.40730 9.40778 48 48 48 48 47 9.42041 9.42093 9.42144 9.42195 9.42246 52 51 51 51 51 0.57959 0.57907 0.57856 0.57805 0.57754 9.98545 9.98541 9.98538 9.98535 9.98531 4 3 3 4 3 15 14 13 12 11 40 50 32.0 40.0 4 31.3 39.2 3 50 51 52 53 54 9.40825 9.40873 9.40921 9.40968 9.41016 48 48 47 48 47 9.42297 9.42348 9.42399 9.42450 9.42501 51 51 51 51 61 0.57703 0.57652 0.57601 0.57550 0.57499 9.98528 9.98525 9.98521 9.98518 9.98515 3 4 3 3 4 10 9 8 7 6 6 7 8 9 10 0.4 0.5 0.5 0.6 0.7 0.3 0.4 0.4 0.5 0.5 55 56 57 58 59 9.41063 9.41111 9.41158 9.41205 9.41252 48 47 47 47 40 9.42552 9.42603 9.42653 9.42704 9.42755 51 50 51 51 *)Q 0.57448 0.57397 0.57347 0.57296 0.57245 9.98511 9.98508 9.98505 9.98501 9.98498 3 4 3 4 5 4 3 2 1 20 30 40 50 1.3 2.0 2.7 3.3 1.0 1.5 2.0 2.5 60 9.41300 9.42805 0.57195 9.98494 L. Cos. d. L. Cotg d. c. L.Tang. L. Sin. d. / P.P 75 LOGARITHMS OF TRIGONOMETRIC FUNCTIONS 15 1043 1 L. Sin. d. L.Tang d.c. L. Cotg L. Cos. d. P. P 1 2 3 4 9.41300 9.41347 9.41394 9.41441 9.41488 47 47 47 47 47 9.42805 9.42856 9.42906 9.42957 9.43007 51 50 51 50 V) 0.57195 0.57144 0.57094 0.57043 0.56993 9.98494 9.98491 9.98488 9.98484 9.98481 3 3 4 3 60 59 58 57 56 6 7 51 5.1 fi 50 5.0 5 6 7 8 9 9.41535 9.41582 9.41628 9.41675 9.41722 47 46 47 47 46 9.43057 9.43108 9.43158 9.43208 9.43258 51 50 50 50 50 0.56943 0.56892 0.56842 0.56792 0.56742 9.98477 9.98474 9.98471 9.98467 9.98464 3 3 4 3 55 54 53 52 51 8 9 10 20 30 6.8 7.7 8.5 17.0 25.5 6.7 7.5 8.3 16.7 25.0 10 11 12 13 14 9.41768 9.41815 9.41861 9.41908 9.41954 47 46 47 46 47 9.43308 9.43358 9.43408 9.43458 9.43508 50 50 50 50 PLf) 0.56692 0.56642 0.56592 0.56542 0.56492 9.98460 9.98457 9.98453 9.98450 9.98447 3 4 3 3 50 49 48 47 46 40 50 34.0 42.5 49 33.3 41.7 48 15 16 17 18 19 9.42001 9.42047 9.42093 9.42140 9.42186 46 46 47 46 4fi 9.43558 9.43607 9.43657 9.43707 9.43756 49 50 50 49 0.56442 0.56393 0.56343 0.56293 0.56244 9.98443 9.98440 9.98436 9.98433 9.98429 3 4 3 4 45 44 43 42 41 6 7 8 9 10 4.9 5.7 6.5 7.4 8.2 4.8 5.6 6.4 7.2 8.0 20 21 22 23 24 9.42232 9.42278 9.42324 9.42370 9.42416 46 46 46 46 45 9.43806 9.43855 9.43905 9.43954 9.44004 49 50 49 50 4Q 0.56194 0.56145 0.56095 0.56046 0.55996 9.98426 9.98422 9.98419 9.98415 9.98412 4 3 4 3 40 39 38 37 36 20 30 40 50 16.3 24.5 32.7 40.8 16.0 24.0 32.0 40.0 25 26 27 28 29 9.42461 9.42507 9.42553 9.42599 9.42644 46 46 46 45 4fi 9.44053 9.44102 9.44151 9.44201 9.44250 49 49 50 49 0.55947 0.55898 0.55849 0.55799 0.55750 9.98409 9.98405 9.98402 9.98398 9.98395 4 3 4 3 35 34 33 32 31 6 7 8 47 4.7 5.5 6.3 46 4.6 5.4 6.1 30 31 32 33 34 9.42690 9.42735 9.42781 9.42826 9.42872 45 46 45 46 AK. 9.44299 9.44348 9.44397 9.44446 9.44495 49 49 49 49 4Q 0.55701 0.55652 0.55603 0.55554 0.55505 9.98391 9.98388 9.98384 9.98381 9.98377 3 4 3 4 4 30 29 28 27 26 9 10 20 30 40 50 7.1 7.8 15.7 23.5 31.3 392 6.9 7.7 15.3 23.0 30.7 38 3 35 36 37 38 39 9.42917 9.42962 9.43008 9.43053 9.43098 45 46 45 45 9.44544 9.44592 9.44641 9.44690 9.44738 48 49 49 48 0.55456 0.55408 0.55359 0.55310 0.55262 9.98373 9.98370 9.98366 9.98363 9.98359 3 4 3 4 25 24 23 22 21 6 45 4.5 44 4.4 40 41 42 43 44 9.43143 9.43188 9.43233 9.43278 9.43323 45 45 45 45 44 9.44787 9.44836 9.44884 9.44933 9.44981 49 48 49 48 40 0.55213 0.55164 0.55116 0.55067 0.55019 9.98356 9.98352 9.98349 9.98345 9.98342 4 3 4 3 20 19 18 17 16 8 9 10 20 30 6.0 6.8 7.5 15.0 TO.fi 5.9 6.6 7.3 14.7 22.0 45 46 47 48 49 9.43367 9.43412 9.43457 9.43502 9.43546 45 45 45 44 4c 9.45029 9.45078 9.45126 9.45174 9.45222 49 48 48 48 0.54971 0.54922 0.54874 0.54826 0.54778 9.98338 9.98334 9.98331 9.98327 9.98324 4 3 4 3 4 15 14 13 12 11 40 50 30.0 37.5 4 29.3 36.7 3 50 51 52 53 54 9.43591 9.43635 9.43680 9.43724 9.43769 44 45 44 45 44 9.45271 9.45319 9.45367 9.45415 9.45463 48 48 48 48 48 0.54729 0.54681 0.54633 0.54585 0.54537 9.98320 9.98317 9.98313 9.98309 9.98306 3 4 4 3 4 10 9 8 7 6 6 7 8 9 10 0.4 0.5 0.5 0.6 0.7 0.3 0.4 0.4 0.5 0.5 55 56 57 58 59 9.43813 9.43857 9.43901 9.43946 9.43990 44 44 45 44 44 9.45511 9.45559 9.45606 9.45654 9.45702 48 47 48 48 48 0.54489 0.54441 0.54394 0.54346 0.54298 9.98302 9.98299 9.98295 9.98291 9.98288 3 4 4 3 4 5 4 3 2 1 20 30 40 50 1.3 2.0 2.7 3.3 1.0 1.5 2.0 2.5 60 9.44034 9.45750 0.54250 9.98284 L. Cos. d. j. Cotg. d.c. ..Tang. L. Sin. d. ' P. P. 74 1044 LOGARITHMS OF TRIGONOMETRIC FUNCTIONS 16 / L. Sin. d. L.Tang d.c. L. Cotg L. Cos. d. P. P 1 2 3 4 9.44034 9.44078 9.44122 9.44166 9.44210 44 44 44 44 9.45750 9.45797 9.45845 9.45892 9.45940 47 48 47 48 0.54250 0.54203 0.54155 0.54108 0.54060 9.98284 9.98281 9.98277 9.98273 9.98270 3 4 4 3 60 59 58 57 56 6 7 48 4.8 5 6 47 4.7 5 5 5 6 7 8 9 9.44253 9.44297 9.44341 9.44385 9.44428 44 44 44 43 AA 9.45987 9.46035 9.46082 9.46130 9.46177 48 47 48 47 0.54013 0.53965 0.53918 0.53870 0.53823 9.98266 9.98262 9.98259 9.98255 9.98251 4 3 4 4 55 54 53 52 51 8 9 10 20 30 6.4 7.2 8.0 16.0 24.0 6.3 7.1 7.8 15.7 23.5 10 11 12 13 14 9.44472 9.44516 9.44559 9.44602 9.44646 44 43 43 44 43 9.46224 9.46271 9.46319 9.46366 9.46413 47 48 47 47 0.53776 0.53729 0.53681 0.53634 0.53587 9.98248 9.98244 9.98240 9.98237 9.98233 4 4 3 4 4 50 49 48 47 46 40 50 32.0 40.0 4R 31.3 39.2 45 15 16 17 18 19 9.44689 9.44733 9.44776 9.44819 9.44862 44 43 43 43 9.46460 9.46507 9.46554 9.46601 9.46648 47 47 47 47 0.53540 0.53493 0.53446 0.53399 0.53352 9.98229 9.98226 9.98222 9.98218 9.98215 3 4 4 3 45 44 43 42 41 6 7 8 9 10 4.6 5.4 6.1 6.9 7.7 4.5 5.3 6.0 6.8 7.5 20 21 22 23 24 9.44905 9.44948 9.44992 9.45035 9.45077 43 44 43 42 9.46694 9.46741 9.46788 9.46835 9.46881 47 47 47 46 0.53306 0.53259 0.53212 0.53165 0.53119 9.98211 9.98207 9.98204 9.98200 9.98196 4 3 4 4 40 39 38 37 36 20 30 40 50 15.3 23.0 30.7 38.3 15.0 22.5 30.0 37.5 26 27 28 29 9.45120 9.45163 9.45206 9.45249 9.45292 43 43 43 43 9.46928 9.46975 9.47021 9.47068 9.47114 47 46 47 46 N 0.53072 0.53025 0.52979 0.52932 0.52886 9.98192 9.98189 9.98185 9.98181 9.98177 3 4 4 4 35 34 33 32 31 6 7 8 44 4.4 5.1 5.9 43 4.3 5.0 5.7 30 31 32 33 34 9.45334 9.45377 9.45419 9.45462 9.45504 43 42 43 42 40 9.47160 9.47207 9.47253 9.47299 9.47346 47 46 46 47 0.52840 0.52793 0.52747 0.52701 0.52654 9.98174 9.98170 9.98166 9.98162 9.98159 4 4 4 3 30 29 28 27 26 9 10 20 30 40 50 6.6 7.3 14.7 22.0 29.3 36 7 6.5 7.2 14.3 21.5 28.7 35 g 35 36 37 38 39 9.45547 9.45589 9.45632 9.45674 9.45716 42 43 42 42 40 9.47392 9.47438 9.47484 9.47530 9.47576 46 46 46 46 0.52608 0.52562 0.52516 0.52470 0.52424 9.98155 9.98151 9.98147 9.98144 9.98140 4 4 3 4 4 25 24 23 22 21 6 7 42 4.2 4 Q 41 4.1 4 Q 40 41 42 43 44 9.45758 9.45801 9.45843 9.45885 9.45927 43 42 42 42 9.47622 9.47668 9.47714 9.47760 9.47806 46 46 46 46 0.52378 0.52332 0.52286 0.52240 0.52194 9.98136 9.98132 9.98129 9.98125 9.98121 4 3 4 4 20 19 18 17 16 8 9 10 20 30 5.6 6.3 7.0 14.0 ?1 5.5 6.2 6.8 13.7' 20.5 45 46 47 48 49 9.45969 9.46011 9.46053 9.46095 9.46136 42 42 42 41 9.47852 9.47897 9.47943 9.47989 9.48035 45 46 46 46 0.52148 0.52103 0.52057 0.52011 0.51965 9.98117 9.98113 9.98110 9.98106 9.98102 4 3 4 4 15 14 13 12 11 40 50 2S.O 35.0 4 27.3 34.2 3 50 51 52 53 54 9.46178 9.46220 9.46262 9.46303 9.46345 42 42 41 42 41 9.48080 9.48126 9.48171 9.48217 9.48262 46 45 46 45 45 0.51920 0.51874 0.51829 0.51783 0.51738 9.98098 9.98094 9.98090 9.98087 9.98083 4 4 3 4 4 10 9 8 7 6 6 7 8 9 10 0.4 0.5 0.5 0.6 0.7 0.3 0.4 0.4 0.5 0.5 55 56 57 58 59 9.46386 9.46428 9.46469 9.46511 9.46552 42 41 42 41 40 9.48307 8.48353 9.48398 9.48443 9.48489 46 45 45 46 0.51693 0.51647 0.51602 0.51557 0.51511 9.98079 9.98075 9.98071 9.98067 9.98063 4 4 4 4 5 4 3 2 1 20 30 40 50 1.3 ,2.0 2.7 3.3 1.0 1.5 2.0 2.5 60 9.46594 9.48534 0.51466 9.98060 L. Cos. d. L. Cotg. d.c. L.Tang. L. Sin. d. / P.P. 73 LOGARITHMS OF TRIGONOMETRIC FUNCTIONS 17 1045 / L. Sin. d. L.Tang. d.c. L. Cotg L. Cos. d. 1 P .P 1 2 3 4 9.46594 9.46635 9.46676 9.46717 9.46758 41 41 41 41 42 9.48534 9.48579 9.48624 9.48669 9.48714 45 45 45 45 4c 0.51466 0.51421 0.51376 0.51331 0.51286 9.98060 9.98056 9.98052 9.98048 9.98044 4 4 4 4 60 59 58 57 K 5<> 5 A < 5 .5 44 4.4 5 6 7 8 9 IF 11 12 13 14 9.46800 9.46841 9.46882 9.46923 9.46964 9.47005 9.47045 9.47086 9.47127 9.47168 41 41 41 41 41 40 41 41 41 41 9.48759 9.48804 9.48849 9.48894 9.48939 9.48984 9.49029 9.49073 9.49118 9.49163 45 45 45 45 45 45 44 45 45 44 0.51241 0.51196 0.51151 0.51106 0.51061 0.51016 0.50971 0.50927 0.50882 0.50837 9.98040 9.98036 9.98032 9.98029 9.98025 9.98021 9.98017 9.98013 9.98009 9.98005 4 4 3 4 4 4 4 4 4 55 8 54 9 53 10 52 20 51 30 50 40 49 50 48 47 46 e e if 21 3( s: .0 .8 .5 .0 .f> .0 .5 4 5.9 6.6 7.3 14.7 22.0 29.3 36.7 3 15 16 17 18 19 9.47209 9.47249 9.47290 9.47330 9.47371 40 41 40 41 4f> 9.49207 9.49252 9.49296 9.49341 9.49385 45 44 45 44 4c 0.50793 0.50748 0.50704 0.50659 0.50615 9.98001 9.97997 9.97993 9.97989 9.97986 4 4 4 3 45 44 43 42 41 ] 6 7 8 9 4 6 5 6 7 3 7 5 2 20 21 22 23 24 9.47411 9.47452 9.47492 9.47533 9.47573 41 40 41 40 40 ' 9.49430 9.49474 9.49519 9.49563 9.49607 44 45 44 44 4c 0.50570 0.50526 0.50481 0.50437 0.50393 9.97982 9.97978 9.97974 9.97970 9.97966 4 4 4 4 40 ; 39 i 38 4 37 36 14 21 28 35 3 5 7 8 25 26 27 28 29 9.47613 9.47654 9.47694 9.47734 9.47774 41 40 40 40 40 9.49652 9.49696 9.49740 9.49784 9.49828 44 44 44 44 44 0.50348 0.50304 0.50260 0.50216 0.50172 9.97962 9.97958 9.97954 9.97950 9.97946 4 4 4 4 35 34 33 6 32 7 31 9 4 4 4 1 2 .2 .9 .6 41 4.1 4.8 5.5 30 31 32 33 34 9.47814 9.47854 9.47894 9.47934 9.47974 40 40 40 40 9.49872 949916 9.49960 9.50004 9.50048 44 44 44 44 0.50128 0.50084 0.50040 0.49996 0.49952 9.97942 9.97938 9.97934 9.97930 9.97926 4 4 4 4 30 . 1 20 28 on 97 1 V 40 oe 1 ^^ 25 m 1 14 21 2^ K .0 .0 .0 .0 6.8 13.7 20.5 27.3 342 35 36 37 38 39 9.48014 9.48054 9.48094 9.48133 9.48173 40 40 39 40 9.50092 9.50136 9.50180 9.50223 9.50267 44 44 43 44 0.49908 0.49864 0.49820 0.49777 0.49733 9.97922 9.97918 9.97914 9.97910 9.97906 4 4 4 4 25 1 24 23 22 , 21 | 4 4 ,] .0 7 39 3.9 4 6 40 41 42 43 44 9.48213 9.48252 9.48292 9.48332 9.48371 39 40 . 40 39 9.50311 9.50355 9.50398 9.50442 9.50485 44 43 44 43 0.49689 0.49645 0.49602 0.49558 0.49515 9.97902 9.97898 9.97894 9.97890 9.97886 4 4 4 4 4 20 g 19 9 18 10 17 20 16 30 13 2C .3 .0 .7 .3 .0 5.2 5.9 6.5 13.0 19.5 45 46 47 48 49 9.48411 9.48450 9.48490 9.48529 9.48568 39 40 39 39 9.50529 9.50572 9.50616 9.50659 9.50703 43 44 43 44 0.49471 0.49428 0.49384 0.49341 0.49297 9.97882 9.97878 9.97874 9.97870 9.97866 4 4 4 4 5 15 40 14 50 13 12 11 2< 33 5 .7 .3 4 26.0 32.5 3 50 51 52 53 54 9.48607 9.48647 9.48686 9.48725 9.48764 40 39 39 39 9.50746 9.50789 9.50833 9.50876 9.50919 43 44 43 43 0.49254 0.49211 0.49167 0.49124 0.49081 9.97861 9.97857 9.97853 9.97849 9.97845 4 4 4 4 4 10 6 ( 9 7 ( 8 8 ( 7 9 ( 6 |10 ( ).5 ).6 ).7 ).8 ).8 0. 0. 0. 0. 4 0.3 5 0.4 5 0.4 6 0.5 7 0.5 55 56 57 58 59 9.48803 9.48842 9.48881 9.48920 9.48959 39 39 39 39 9.50962 9.51005 9.51048 9.51092 9.51135 43 43 44 43 43 0.49038 0.48995 0-.48952 0.48908 0.48865 9.97841 9.97837 9.97833 9.97829 9.97825 4 4 4 4 4 5 2u J 4 30 '< 40 2 50 4 1 ./ 5.5 ,.3 L2 1. 2. 2. 3. 3 1.0 1.5 7 2.0 3 2.5 60 9.48998 9.51178 0.48822 9.97821 L. Cos. d. L. Cotg. d.c. L.Tang. L. Sin. d. ' 1 P 1 J . 72 1046 LOGARITHMS OF TRIGONOMETRIC FUNCTIONS 18 t L. Sin. d. L.Tang. d.c. L. Cotg. L. Cos. d. P.P 1 2 3 4 9.48998 9.49037 9.49076 9.49115 9.49153 39 39 39 38 39 9.51178 9.51221 9.51264 9.51306 9.51349 43 43 42 43 43 0.48822 0.48779 0.48736 0.48694 0.48651 9.97821 9.97817 9.97812 9.97808 9.97804 4 5 4 4 60 59 58 57 56 6 7 43 4.3 5 42 4.2 4 9 5 6 7 8 9 9.49192 9.49231 9.49269 9.49308 9.49347 39 38 39 39 38 9.51392 9.51435 9.51478 9.51520 9.51563 43 43 42 43 40 0.48608 0.48565 0.48522 0.48480 0.48437 9.97800 9.97796 9.97792 9.97788 9.97784 4 4 4 4 55 54 53 52 51 8 9 10 20 30 5.7 6.5 7.2 14.3 21.5 5.6 6.3 7.0 14.0 21.0 10 11 12 13 14 9.49385 9.49424 9.49462 9.49500 9.49539 39 38 38 39 38 9.51606 9.51648 9.51691 9.51734 9.51776 42 43 43 42 XQ 0.48394 0.48352 0.48309 0.48266 0.48224 9.97779 9.97775 9.97771 9.97767 9.97763 4 4 4 4 50 49 48 47 46 40 50 28.7 35.8 4 28.0 35.0 | 15 16 17 18 19 9.49577 9.49615 9.49654 9.49692 9.49730 38 39 38 38 38 9.51819 9.51861 9.51903 9.51946 9.51988 42 42 43 42 0.48181 0.48139 0.48097 0.48054 0.48012 9.97759 9.97754 9.97750 9.97746 9.97742 5 4 4 4 45 44 43 42 41 ] 6 4 7 4 8 5 9 6 6 1 8 5 2 8 20 21 22 23 24 9.49768 9.49806 9.49844 9.49882 9.49920 38 38 38 38 38 9.52031 9.52073 9.52115 9.52157 9.52200 42 42 42 43 49 0.47969 0.47927 0.47885 0.47843 0.47800 9.97738 9.97734 9.97729 9.97725 9.97721 4 5 4 t 40 39 38 37 36 il I -I 1 13 20 27 34 7 5 3 2 25 26 27 28 29 9.49958 9.49996 9.50034 9.50072 9.50110 38 38 38 38 38 9.52242 9.52284 9.52326 9.52368 9.52410 42 42 42 42 42 0.47758 0.47716 0.47674 0.47632 0.47590 9.97717 9.97713 9.97708 9.97704 9.97700 4 5 4 4 4 35 34 33 32 31 6 7 8 39 3.9 4.6 5.2 38 3.8 4.4 5.1 30 31 32 33 34 9.50148 9.50185 9.50223 9.50261 9.50298 37 38 38 37 38 9.52452 9.52494 9.52536 9.52578 9.52620 42 42 42 42 41 0.47548 0.47506 0.47464 0.47422 0.47380 9.97696 9.97691 9.97687 9.97683 9.97679 5 4 4 4 30 29 28 27 26 10 20 30 40 50 6.5 13.0 19.5 26.0 32 5 6.3 12.7 19.0 25.3 31 7 35 36 37 38 39 9.50336 9.50374 9.50411 9.50449 9.50486 38 37 38 37 37 9.52661 9.52703 9.52745 9.52787 9.52829 42 42 42 42 0.47339 0.47297 0.47255 0.47213 0.47171 9.97674 9.97670 9.97666 9.97662 9.97657 4 4 4 5 25 24 23 22 21 6 37 3.7 36 3.6 40 41 42 43 44 9.50523 9.50561 9.50598 9.50635 9.50673 38 37 37 38 37 9.52870 9.52912 9.52953 9.52995 9.53037 42 41 42 42 0.47130 0.47088 0.47047 0.47005 0.46963 9.97653 9.97649 9.97645 9.97640 9.97636 4 4 5 4 20 19 18 17 16 8 9 10 20 30 4.9 5.6 6.2 12.3 18.5 4.8 5.4 6.0 12.0 18.0 45 46 47 48 49 9.50710 9.50747 9.50784 9.50821 9.50858 37 37 37 37 38 9.53078 9.53120 9.53161 9.53202 9.53244 42 41 41 42 0.46922 0.46880 0.46839 0.46798 0.46756 9.97632 9.97628 9.97623 9.97619 9.97615 4 5 4 4 15 14 13 12 11 40 50 24.7 30.8 5 24.0 30.0 4 50 51 52 53 54 55 56 57 58 59 60 9.50896 9.50933 9.50970 9.51007 9.51043 9.51080 9.51117 9.51154 9.51191 9.51227 9.51264 37 37 37 36 37 37 37 37 36 37 9.53285 9.53327 9.53368 9.53409 9.53450 9.53492~ 9.53533 9.53574 9.53615 9.53656 9.53697 42 41 41 41 42 41 41 41 41 41 0.46715 0.46673 0.46632 0.46591 0.46550 0.46508 0.46467 0.46426 0.46385 0.46344 0.46303 9.97610 9.97606 9.97602 9.97597 9.97593 9.97589 9.97584 9.97580 9.97576 9.97571 9.97567 4 4 5 4 4 5 4 4 5 4 10 9 8 7 6 5 4 3 2 1 6 7 8 9 10 20 30 40 50 0.5 0.6 0.7 0.8 0.8 1.7 2.5 3.3 4.2 0.4 0.5 0.5 0.6 0.7 1.3 2.0 2.7 3.3 L. Cos. d. L. Cotg. d.c. L.Tang. L. Sin. d. / P.P 71 LOGARITHMS OF TRIGONOMETRIC FUNCTIONS 19 1047- 1 L. Sin. d. .Tang. d.c. L. Cotg. L. Cos. d. P.P. 2 3 4 9.51264 9.51301 9.51338 9.51374 9.51411 37 37 36 37 Ofi 9.53697 9.53738 9.53779 9.53820 9.53861 41 41 41 41 41 0.46303 0.46262 0.46221 0.46180 0.46139 9.97567 9.97563 9.97558 9.97554 9.97550 4 5 4 4 60 59 58 57 56 6 7 41 4.1 4 8 40 4.0 4 7 5 6 1 7 8 9 9.51447 9.51484 9.51520 9.51557 9.51593 37 36 37 36 9.53902 9.53943 9.53984 9.54025 9.54065 41 41 41 40 4.1 0.46098 0.46057 0.46016 0.45975 0.45935 9.97545 9.97541 9.97536 9.97532 9.97528 4 5 4 4 55 54 53 52 51 8 9 10 20 30 5.5 6.2 6.8 13.7 20.5 5.3 6.0 6.7 13.3 20.0 10 11 12 13 14 9.51629 9.51666 9.51702 9.51738 9.51774 37 36 36 36 9.54106 9.54147 9.54187 9.54228 9.54269 41 40 41 41 0.45894 0.45853- 0.45813 0.45772 0.45731 9.97523 9.97519 9.97515 9 97510 9.97506 4 4 5 4 50 49 48 47 46 40 50 27.3 34.2 3< 26.7 33.3 i 15 16 17 18 19 9.51811 9.51847 9.51883 9.51919 9.51955 36 36 36 36 9.54309 9.54350 9.54390 9.54431 9.51471 41 40 41 40 0.45691 0.45650 0.45610 0.45569 0.45529 9.97501 9.97497 9.97492 9.97488 9.97484 4 5 4 4 45 44 43 42 41 1 6 3 7 4 8 5 9 5 6 9 6 2 9 5 20 21 22 23 24 9.51991 9.52027 9.52063 9.52099 9.52135 36 36 36 36 9.54512 9.54552 9.54593 9.54633 9.54673 40 41 40 40 0.45488 0.45448 0.45407 0.45367 0.45327 9.97479 9.97475 9.97470 9.97466 9.97461 4 5 4 5 4 40 39 38 37 36 2 2 4 i 13 19 26 .0 32 5 .5 25 26 27 28 29 9.52171 9.52207 9.52242 9.52278 9.52314 36 35 36 36 9.54714 9.54754 9.54794 9.54835 9.54875 40 40 41 40 0.45286 0.45246 0.45206 0.45165 0.45125 9.97457 9.97453 9.97448 9.97444 9.97439 4 5 4 5 4 35 34 33 32 31 6 7 8 Q 37 3.7 4.3 4.9 C fi 36 3.6 4.2 4.8 fi 4. 30 31 32 33 34 9.52350 9.52385 9.52421 9.52456 9.52492 35 36 35 36 9.54915 9.54955 9.54995 9.55035 9.55075 40 40 40 40 40 0.45085 0.45045 0.45005 0.44965 0.44925 9.97435 9.97430 9.97426 9.97421 9.97417 5 4 5 4 5 30 29 28 27 26 10 20 30 40 50 6.2 12.3 18.5 24.7 30.8 6.0 12.0 18.0 24.0 30.0 35 36 37 38 Li. 40 41 42 43 44 9.52527 9.52563 9.52598 9.52634 9.52669 9.52705 9,52740 9.52775 9.52811 9.52846 36 35 36 35 36 35 35 36 35 9.55115 9.55155 9.55195 955235 9.55275 9.55315 9.55355 9.55395 9.55434 9.55474 40 40 40 40 40 40 40 39 40 4ft 0.44885 0.44845 0.44805 0.44765 0.44725 1)744685 0.44645 0.44605 0.44566 0.44526 9.97412 9.97408 9.97403 9.97399 9.97394 9.97390 9.97385 9.97381 9.97376 9.97372 4 5 4 5 4 5 4 5 4 5 25 24 23 22 21 20 19 18 17 16 6 7 8 9 10 20 30 35 3.5 4.1 4.7 5.3 5.8 11.7 17.5 34 3.4 4.0 4.5 5.1 5.7 11.3 17.0 46 47 48 49 9.52881 9.52916 9.52951 9.52986 9.53021 35 35 35 35 9.55514 9.55554 9.55593 9.55633 9.55673 40 39 40 40 on 0.44486 0.44446 0.44407 0.44367 0.44327 9.97367 9.97363 9.97358 9.97353 9.97349 4 5 5 4 5 15 14 13 12 11 40 50 23.3 29.2 5 22.7 28.3 4 50 51 52 53 54 9.53056 9.53092 9.53126 9.53161 9.53196 36 34 35 35 9.55712 9.55752 9.55791 9.55831 9.55870 40 39 40 39 0.44288 0.44248 0.44209 0.44169 0.44130 9.97344 9.97340 9.97335 9.97331 9.97326 4 5 4 5 4 $0 9 8 7 6 6 7 8 9 10 0.5 0.6 0.7 0.8 0.8 0.4 0.5 0.5 0.6 0.7 55 1 56 I 57 1 58 1 59 9.53231 9.53266 9.53301 9.53336 9.53370 35 35 35 35 34 9.55910 9.S5&49 9.55989 9.56028 9.56067 39 40 39 39 4A 0.44090 0.44051 0.44011 0.43972 0.43933 9.97322 9.97317 9.97312 9.97308 9.97303 5 5 4 5 4 5 4 3 2 1 20 30 40 50 1.7 2.5 3.3 4.2 1.3 2.0 2.7 3.3 60 9.53405 9.56107 j ' ' 0.43893 9.97299 L Sin d / P V 1 1 70 1048 LOGARITHMS OF TRIGONOMETRIC FUNCTIONS 20 1 L. Sin. d. L.Tang. d.c. L. Cotg L. Cos. d. P.P 1 2 3 4 9.53405 9.53440 9.53475 9.53509 9.53544 35 35 34 35 9.56107 9.56146 9.56185 9.56224 9.56264 39 39 39 40 0.43893 0.43854 0.43815 0.43776 0.43736 9.97299 9.97294 9.97289 9.97285 9.97280 5 5 4 5 60 59 58 57 56 6 40 4.0 39 3.9 5 6 7 8 9 9.53578 9.53613 9.53647 9.53682 9.53716 35 34 35 34 oe 9.56303 9.56342 9.56381 9.56420 9.56459 39 39 39 39 qq 0.43697 0.43658 0.43619 0.43580 0.43541 9.97276 9.97271 9.97266 9.97262 9.97257 5 5 4 5 55 54 53 52 51 8 9 10 20 m 5.3 .0 6.7 13.3 20,0 5.2 5.9 6.5 13.0 195 10 11 12 13 14 9.53751 9.53785 9.53819 9.53854 9.53888 34 34 35 34 04 9.56498 9.56537 9.56576 9.56615 9.56654 39 39 39 39 qq 0.43502 0.43463 0.43424 0.43385 0.43346 9.97252 9.97248 9.97243 9.97238 9.97234 4 5 5 4 50 49 48 47 46 40 50 26.7 33.3 38 26.0 32.5 37 15 16 17 18 19 9.53922 9.53957 9.53991 9.54025 9.54059 35 34 34 34 04. 9.56693 9.56732 9.56771 9.56810 9.56849 39 39 39 89 qo 0.43307 0.43268 0.43229 0.43190 0.43151 9.97229 9.97224 9.97220 9.97215 9.97210 5 4 5 5 45 44 43 42 41 6 7 8 9 10 3.8 4.4 5.1 5.7 6.3 3.7 4.3 4.9 5.6 6.2 20 21 22 23 24 9.54093 9,54127 9.54161 9.54195 9.54229 34 34 34 34 34 9.56887 9.56926 9.56965 9.57004 9.57042 89 39 39 38 qq 0.43113 0.43074 0.43035 0.42996 0.42958 9.97206 9.97201 9.97196 9.97192 9.97187 5 5 4 5 40 39 38 37 36 20 30 40 50 12.V 19.0 25.3 31.7 12.3 18.5 24.7 30.8 25 26 27 28 29 9.54263 9.54297 9.54331 9.54365 9.54399 34 34 34 34 9.57081 9.57120 9.57158 9.57197 9.57235 39 38 89 38 0.42919 0.42880 0.42842 0.42803 0.42765 9.97182 9.97178 9.97173 9.97168 9.97163 4 5 5 5 35 34 33 32 31 3 6 3 7 4 8 4 .5 .1 .7 30 31 32 33 34 9.54433 9.54466 9.54500 9.54534 9.54567 33 34 34 33 9.57274 9.57312 9.57351 9.57389 9.57428 38 39 38 39 0.42726 0.42688 0.42649 0.42611 0.42572 9.97159 9.97154 9.97149 9.97145 9.97140 5 5 4 5 30 29 28 27 26 I i! > i { 9 5 LO 5 JO 11 JO 17 10 23 )0 29 .3 .8 .7 .5 .3 2 35 36 37 38 39 9.54601 9.54635 9.54668 9.54702 9.54735 34 33 34 33 9.57466 9.57504 9.57543 9.57581 9.57619 38 39 38 38 0.42534 0.42496 0.42457 0.42419 0.42381 9.97135 9.97130 9.97126 9.97121 9.97116 5 4 5 5 25 24 23 22 21 6 34 3.4 33 3.3 40 41 42 43 44 9.54769 9.54802 9.54836 9.54869 9.54903 33 34 33 34 OQ 9.57658 9.57696 9.57734 9.57772 9.57810 38 38 38 88 OQ 0.42342 0.42304 0.42266 0.42228 0.42190 9.97111 9.97107 9.97102 9.97097 9.97092 4 5 5 5 20 19 18 17 16 8 9 10 20 30 4.5 5.1 5.7 11.3 17,0 4.4 5.0 5.5 11.0 165 45 46 47 48 49 9.54936 9.54969 9.55003 9.55036 9.55069 33 34 33 33 OQ 9.57849 9.57887 9.57925 9.57963 9.58001 38 38 38 38 00 0.42151 0.42113 0.42075 0.42037 0.41999 9.97087 9.97083 9.97078 9.97073 9.97068 4 5 5 5 15 14 13 12 11 40 50 22.7 28.3 5 22.0 27.5 4 50 51 52 53 54 9.55102 9.55136 9.55169 9.55202 9.55235 34 33 33 33 9.58039 9.58077 9.58115 9.58153 9.58191 38 38 38 38 0.41961 0.41923 0.41885 0.41847 0.41809 9.97063 9.97059 9.97054 9.97049 9.97044 4 5 5 5 10 9 8 7 6 6 7 8 9 10 0.5 0.6 0.7 0.8 0.8 0.4 0.5 0.5 0.6 0.7 55 56 57 58 59 9.55268 9.55301 9.55334 9.55367 9.55400 33 33 33 33 OQ 9.58229 9.58267 9.58304 9.58342 9.58380 38 37 38 38 qa 0.41771 0.41733 0.41696 0.41658 0.41620 9.97039 9.97035 9.97030 9.97025 9.97020 4 5 5 5 5 4 3 2 1 20 30 40 50 1.7 2.5 3.3 4.2 1.3 2.0 2.7 3.3 60 9.55433 9.58418 0.41582 9.97015 L.Cos. d. j. Cotg. d.c. L.Tang. L.Sin^ d. / P.P. LOGARITHMS OF TRIGONOMETRIC FUNCTIONS 21 1049 L. Sin. d. L.Tang. d.c. L. Cotg. L. Cos. d. P.P 1 2 3 4 9.55433 9.55466 9.55499 9.55532 9.55564 33 33 33 32 33 9.58418 9.58455 9.58493 9.58531 9.58569 37 38 38 38 37 0.41582 0.41545 0.41507 0.41469 0.41431 9.97015 9.97010 9.97005 9.97001 9.96996 5 5 4 5 60 59 58 57 56 6 7 38 3.8 37 3.7 5 6 7 8 9 9.55597 9.55630 9.55663 9.55695 9.55728 33 33 32 33 33 9.58606 9.58644 9.58681 9.58719 9.58757 38 37 38 38 07 0.41394 0.41356 0.41319 0.41281 0.41243 9.96991 9.96986 9.96981 9.96976 9.96971 5 5 5 5 55 54 53 52 51 8 9 10 20 30 5.1 5.7 6.3 12.7 190 4.9 5.6 6.2 12.3 18.5 10 11 12 13 14 9.55761 9.55793 9.55826 9.55858 9.55891 32 33 32 33 32 9.58794 9.58832 9.58869 9.58907 9.58944 38 37 38 37 37 0.41206 0.41168 0.41131 0.41093 0.41056 9.96966 9.96962 9.96957 9.96952 9.96947 4 5 5 5 50 49 48 47 46 40 50 25.3 31.7 36 24.7 30.8 33 15 16 17 18 19 9.55923 9.55956 9.55988 9.56021 9.56053 33 32 33 32 qo 9.58981 9.59019 9.59056 9.59094 9.59131 38 37 38 37 0.41019 0.40981 0.40944 0.40906 0.40869 9.96942 9.96937 9.96932 9.96927 9.96922 5 5 5 5 45 44 43 42 41 6 7 8 9 10 3.6 4.2 4.8 5.4 6.0 3.3 3.9 4.4 5.0 5.5 20 21 22 23 24 9.56085 9.56118 9.56150 9.56182 9.56215 33 32 32 33 qo 9.59168 9.59205 9.59243 9.59280 9.59317 37 38 37 37 07 0.40832 0.40795 0.40757 0.40720 0.40683 9.96917 9.96912 9.96907 9.96903 9.96898 5 5 4 5 40 39 38 37 36 20 30 40 50 12.0 18.0 24.0 30.0 11.0 16.5 22.0 27.5 25 26 27 28 29 9.56247 9.56279 9.56311 9.56343 9.56375 32 32 32 32 33 9.59354 9.59391 9.59429 9.59466 9.59503 37 38 37 37 37 0.40646 0.40609 0.40571 0.40534 0.40497 9.96893 9.96888 9.96883 9.96878 9.96873 5 5 5 5 5 35 34 33 32 31 3 6 3 7 3 8 4 2 .2 .7 .3 30 31 32 33 34 9.56408 9.56440 9.56472 9.56504 9.56536 32 32 32 32 00 9.59540 9.59577 9.59614 9.59651 9.59688 37 37 37 37 07 0.40460 0.40423 0.40386 0.40349 0.40312 9.96868 < 9.96863 9.96858 9.96853 9.96848 5 5 5 5 30 29 28 27 26 ] f A F 9 4 5 !0 10 16 21 26 .8 .3 .7' .0 .3 7 35 36 37 38 39 9.56568 9.56599 9.56631 9.56663 9.56695 31 32 32 32 32 9.59725 9.59762 9.59799 9.59835 9.59872 37 37 36 37 37 0.40275 0.40238 0.40201 0.40165 0.40128 9.96843 9.96838 9.96833 9.96828 9.96823 5 5 5 5 5 25 24 23 22 21 6 31 3.1 q c 6 0.6 7 40 41 42 43 44 9.56727 9.56759 9.56790 9.56822 9.56854 32 31 32 32 00 9.59909 9.59946 9.59983 9.60019 9.60056 37 37 36 37 07 0.40091 0.40054 0.40017 0.39981 0.39944 9.96818 9.96813 9.96808 9.96803 9.96798 5 5 5 5 K 20 19 18 17 16 8 9 10 20 30 4.1 4.7 5.2 10.3 15,5 0.8 0.9 1.0 2.0 3.0 45 46 47 48 49 9.56886 9.56917 9.56949 9.56980 9.57012 31 32 31 32 9.60093 9.60130 9.60166 9.60203 9.60240 37 36 37 37 0.39907 0.39870 0.39834 0.39797 0.39760 9.96793 9.96788 9.96783 9.96778 9.96772 5 5 5 6 15 14 13 12 11 40 50 20.7 25.8 5 4.0 5.0 4 50 51 52 53 54 9.57044 9.57075 9.57107 9.57138 9.57169 31 32 31 31 00 9.60276 9.60313 9.60349 9.60386 9.60422 37 36 37 36 37 0.39724 0.39687 0.89651 0.39614 0.39578 9.96767 9.96762 9.96757 9.96752 9.96747 5 5 5 5 5 10 9 8 7 6 6 7 8 9 10 0.5 0.6 0.7 0.8 0.8 0.4 0.5 0.5 0.6 0.7 55 56 57 58 59 9.57201 9.57232 9.57264 9.57295 9.57326 31 32 31 31 9.60459 9.60495 9.60532 9.60568 9.60605 36 37 36 37 36 0.39541 0.39505 0.39468 0.39432 0.39395 9.96742 9.96737 9.96732 9.96727 9.96722 5 5 5 5 5 5 4 3 2 1 20 30 40 50 l.V 2.5 3.3 4.2 1.3 2.0 2.7 3.3 60 9.57358 9.60641 0.39359 9.96717 L. Cos. d. L. Cotg. d.c. L.Tang. L. Sin. d. / P.P. 68 1050 LOGARITHMS OF TRIGONOMETRIC FUNCTIONS 22 / L. Sin. d. L.Tang. d.c. L. Cotg. L. Cos. d. P.P. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 9.57358 9.57389 9.57420 9.57451 9.57482 31 31 31 31 32 31 31 31 31 31 31 31 31 31 31 31 30 31 31 31 30 31 31 31 30 31 30 31 30 31 30 31 30 31 30 31 30 30 30 31 30 30 30 31 30 30 30 30 30 30 30 30 30 30 30 30 29 30 30 30 9.60641 9.60677 9.60714 9.60750 9.60786 36 37 36 36 37 36 36 36 36 37 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 35 36 36 36 35 36 36 36 35 36 35 36 36 35 36 35 36 35 36 35 36 35 35 36 35 35 36 35 35 35 36 y> 35 35 35 0.39359 0.39323 0.39286 0.39250 0.39214 9.96717 9.96711 9.96706 9.96701 9.96696 6 5 5 5 5 5 5 5 6 5 5 5 5 5 5 6 5 5 5 5 6 5 5 5 5 6 5 5 5 5 6 5 5 5 6 5 5 5 6 5 5 6 5 5 5 6 5 5 6 5 5 6 5 5 6 5 5 6 5 5 60 59 58 57 56 6 7 8 9 10 20 30 40 50 1 \ .< J 6 7 8 9 10 20 30 40 50 6 7 8 9 10 20 30 40 50 6 7 8 9 10 20 30 40 50 37 3.7 4.3 4.9 5.6 6.2 12.3 18.5 24.7 30.8 3 6 3 7 4 8 4 9 5 5 11 K> 17 10 23 >0 29 32 3.2 3.7 4.3 4.8 5.3 10.7 16.0 21.3 26.7 30 3.0 3.5 4.0 4.5 5.0 10.0 15.0 20.0 25.0 6 0.6 0.7 0.8 0.9 1.0 2.0 3.0 4.0 5.0 36 3.6 4.2 4.8 5.4 6.0 12.0 18.0 24.0 30.0 5 .5 .1 .7 .3 .8- 5 .3 .2 31 3.1 3.6 4.1 4.7 5.2 10.3 15.5 20.7 25.8 29 2.9 3.4 3.9 4.4 4.8 9.7 14.5 19.3 24.2 5 0.5 0.6 0.7 0.8 0.8 1.7 2.5 3.3 4.2 9.57514 9.57545 9.57576 9.57607 9.57638 9.57669 9.57700 9.57731 9.57762 9.57793 9.60823 9.60859 9.60895 9.60931 9.60967 9.61004" 9.61040 9.61076 9.61112 9.61148 0.39177 0.39141 0.39105 0.39069 0.39033 0.38996 0.38960 0.38924 0.38888 0.38852 9.96691 9.96686 9.96681 9.96676 9.96670 9.96665 9.96660 9.96655 9.96650 9.96645 55 54 53 52 51 ^0~ 49 48 47 46 9.57824 9.57855 9.57885 9.57916 9.57947 9.61184 9.61220 9.61256 9.61292 9.61328 0.38816 0.38780 0.38744 0.38708 0.38672 9.96640 9.96634 9.96629 9.96624 9.96619 45 44 43 42 41 20 21 22 23 24 9.57978 9.58008 9.58039 9.58070 9.58101 9.58131 9.58162 9.58192 9.58223 9.58253 9.58284 9.58314 9.58345 9.58375 9.58406 9.61364 9.61400 9.61436 9.61472 9.61508 0.38636 0.38600 0.38564 0.38528 0.38492 9.96614 9.96608 9.96603 9.96598 9.96593 40 39 38 37 36 lJ5~ 34 33 32 31 ~w 29 28 27 26 25 26 27 28 29 9.61544 9.61579 9.61615 9.61651 9.61687 0.38456 0.38421 0.38385 0.38349 0.38313 9.96588 9.96582 9.96577 9.96572 9.96567 30 31 32 33 34 9.6172t 9.61758 9.61794 9.61830 9.61865 0.38278 0.38242 0.38206 0.38170 0.38135 9.96562 9.96556 9.96551 9.96546 9.96541 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 9.58436 9.58467 9.58497 9.58527 9.58557 9.61901 9.61936 9.61972 9.62008 9.62043 0.38099 0.38064 0.38028 0.37992 0.37957 9.96535 9.96530 9.96525 9.96520 9.96514 25 24 23 22 21 9.58588 9.58618 9.58648 9.58678 9.58709 9.62079 9.62114 9.62150 9.62185 9.62221 0.37921 0.37886 0.37850 0.37815 0.37779 9.96509 9.96504 9.96498 9.96493 9.96488 20 19 18 17 16 15 14 13 12 11 9.58739 9.58769 9.58799 9.58829 9.58859 9.58889 9.58919 9.58949 9.58979 9.59009 9.62256 9.62292 9.62327 9.62362 9.62398 0.37744 0.37708 0.37673 0.37638 0.37602 9.96483 9.96477 9.96472 9.96467 9.96461 50 51 52 53 54 ~55~ 56 57 58 59 9.62433 9.62468 9.62504 9.62539 9.62574 0.37567 0.37532 0.37496 0.37461 0.37426 9.96456 9.96451 9.96445 9.96440 9.96435 10 9 8 7 6 9.59039 9.59069 9.59098 9.59128 9.59158 9.62609 9.62645 9.62680 9.62715 9.62750 0.37391 0.37355 0.37320 0.37285 0.37250 9.96429 9.96424 9.96419 9.96413 9.96408 5 4 3 2 1 60 9.59188 9.62785 0.37215 9.96403 L. Cos. d. L. Cotg. d.tf. L.Tang. L. Sin. d. / P.P. 67 LOGARITHMS OF TRIGONOMETRIC FUNCTIONS 23 1051 / L. Sin.; d. L.Tang. d.c. L. Cotg. L. Cos. d. P.P. 1 2 3 4 6 7 8 9 9.59188 9.59218 9.59247 9.59277 9.59307 30 29 30 30 29 30 30 29 30 29 9.62785 9.62820 9.62855 9.62890 9.62926 35 35 35 36 35 35 35 35 35 34 35 35 35 35 35 35 34 35 35 35 35 34 35 35 34 35 34 35 35 34 35 34 35 34 35 34 35 34 34 35 34 34 35 34 34 35 34 34 34 34 35 34 34 34 34 34 34 34 34 34 0.37215 0.37180 0.37145 0.37110 0.37074 9.96403 9.96397 9.96392 9.96387 9.96381 6 5 5 6 5 6 5 5 6 5 6 5 5 6 5 6 5 6 5 6 5 5 6 5 6 5 . 6 5 6 5 6 5 6 5 6 5 6 5 6 5 6 5 6 6 5 6 5 6 5 6 6 5 6 5 6 6 5 6 5 6 60 59 58 57 56 6 7 8 9 10 20 30 40 50 1 2 3 4 5 6 7 8 9 10 20 30 40 50 ! i i i 6 7 8 9 10 20 30 40 50 36 3.6 4.2 4.8 5.4 6.0 12.0 18.0 24.0 30.0 3 6 3 7 4 8 4 9 5 5 11 17 22 28 30 3.0 3.5 4.0 4.5 5.0 10.0 15.0 20.0 25.0 2 6 2 7 3 8 a 9 4 LO 4 JO 50 14 W IS )0 2S 6 0.6 0.7 0.8 0.9 1.0 2.0 3.0 4.0 5.0 35 3.5 4.1 4.7 5.3 5.8 11.7 17.5 23.3 29.2 1 4 5 1 7 3 7 .3 29 2.9 3.4 3.9 4.4 4.8 9.7 14.5 19.3 24.2 8 .8 .3 .7 .2 .7 .3 .0 .7 .3 5 0.5 0.6 0.7 0.8 0.8 1.7 2.5 3.3 4.2 9.59336 9.59366 9.59396 9.59425 9.59455 9.62961 9.62996 9.63031 9.63066 9.63101 0.37039 0.37004 0.36969 0.36934 0.36899 9.96376 9.96370 9.96365 9.96360 9.96354 55 54 53 52 51 10 11 12 13 14 9.59484 9.59514 9.59543 9.59573 9.59602 30 29 30 29 30 29 29 30 29 29 30 29 29 29 29 30 29 29 29 29 29 29 29 29 29 29 29 29 29 28 29 29 29 28 29 29 29 28 29 28 29 29 28 29 28 29 28 29 28 28 9.63135 9.63170 9.63205 9.63240 9.63275 0.36865 0.36830 0.36795 0.36760 0.36725 9.96349 9.96343 9.96338 9.96333 9.96327 50 49 48 47 46 15 16 17 18 19 9.59632 9.59661 9.59690 9.59720 9.59749 9.63310 9.63345 9.63379 9.63414 9.63449 0.36690 0.36655 0.36621 0.36586 0.36551 9.96322 9.96316 9.96311 9.96305 9.96300 45 44 43 42 41 40 39 38 37 36 20 21 22 23 24 9.59778 9.59808 9.59837 9.59866 9.59895 9.63484 9.63519 9.63553 9.63588 9.63623 0.36516 0.36481 0.36447 0.36412 0.36377 9.96294 9.96289 9.96284 9.96278 9.96273 25 26 27 28 29 31 32 33 34 35 36 37 38 39 9.59924 9.59954 9.59983 9.60012 9.60041 9.63657 9.63692 9.63726 9.63761 9.63796 0.36343 0.36308 0.36274 0.36239 0.36204 9.96267 9.96262 9.96256 9.96251 9.96245 35 34 33 32 31 9.60070 9.60099 9.60128 9.60157 9.60186 9.63830 9.63865 9.63899 9.63934 9.63968 0.36170 0.36135 0.36101 0.36066 0.36032 9.96240 9.96234 9.96229 9.96223 9.96218 30 29 2S 27 26 25 24 23 22 21 9.60215 9.60244 9.60273 9.60302 9.60331 9.60359 9.60388 9.60417 9.60446 9.60474 9.64003 9.64037 9.64072 9.64106 9.64140 0.35997 0.35963 0.35928 0.35894 0.35860 9.96212 9.96207 9.96201 9.96196 9.96190 40 41 42 43 44 46 47 48 49 9.64175 9.64209 9.64243 9.64278 9.64312 0.35825 0.35791 0.35757 0.35722 0.35688 9.96185 9.96179 9.96174 9.96168 9.96162 20 19 18 17 16 9.60503 9.60532 9.60561 9.60589 9.60618 9.64346 9.64381 9.64415 9.64449 9.64483 9.64517 9.64552 9.64586 9.64620 9.64654 9.64688 9.64722 9.64756 9.64790 9.64824 0.35654 0.35619 0.35585 0.35551 0.35517 9.96157 9.96151 9.96146 9.96140 9.96135 15 14 13 12 11 50 51 52 53 54 9.60646 9.60675 9.60704 9.60732 9.60761 0.35483 0.35448 0.35414 0.35380 0.35346 0.35312 0.35278 0.35244 0.35210 0.35176 9.96129 9.96123 9.96118 9.96112 9.96107 10 9 8 7 6 55 56 57 58 59 9.60789 9.60818 9.60846 9.60875 9.60903 9.96101 9.96095 9.96090 9.96084 9.96079 5 4 3 2 1 60 9.60931 9.64858 0.35142 9.96073 d. L. Cotg. d.c. L.Tang L. Sin. d. P. F. 1052 LOGARITHMS OF TRIGONOMETRIC FUNCTIONS 24 / L. Sin. d. L.Tang. d.c. L. Cotg. L. Cos. d. P P 1 2 3 4 9.60931 9.60960 9.60988 9.61016 9.61045 29 28 28 29 oo 9.64858 9.64892 9.64926 9.64960 9.64994 34 34 34 34 34 0.35142 0.35108 0.35074 0.35040 0.35006 9.96073 9.96067 9.96062 9.96056 9.96050 6 5 6 6 60 59 58 57 56 3 6 [ 7 4 4 .4 33 3.3 39 5 6 7 8 9 9.61073 9.61101 9.61129 9.61158 9.61186 28 28 29 28 9.65028 9.65062 9.65096 9.65130 9.65164 34 34 34 34 00 0.34972 0.34938 0.34904 0.34870 0.34836 9.96045 9.96039 9.96034 9.96028 9.96022 6 5 6 6 55 54 53 52 51 8 A 9 { 10 I 20 11 30 r .5 >.l >.7 .3 .0 4.4 5.0 5.5 11.0 16.5 10 11 12 13 14 9.61214 9.61242 9.61270 9.61298 9.61326 28 28 28 28 9.65197 9.65231 9.65265 9.65299 9.65333 34 34 34 34 00 0.34803 0.34769 0.34735 0.34701 0.34667 9.96017 9.96011 9.96005 9.96000 9.95994 6 6 5 6 50 49 48 47 46 40 X 50 2* J.7 5.3 ? 22.0 27.5 9 15 16 17 18 19 9.61354 9.61382 9.61411 9.61438 9.61466 28 29 27 28 00 9.65366 9.65400 9.65434 9.65467 9.65501 34 34 33 34 <>A 0.34634 0.34600 0.34566 0.34533 0.34499 9.95988 9.95982 9.95977 9.95971 9.95965 6 5 6 6 45 44 43 42 41 6 7 8 9 10 2 8 3 4 4 .9 .4 .9 .4 .8 20 21 22 23 24 9.61494 9.61522 9.61550 9.61578 9.61606 28 28 28 28 00 9.65535 9.65568 9.65602 9.65636 9.65669 33 34 34 33 04 0.34465 0.34432 0.34398 0.34364 0.34331 9.95960 9.95954 9.95948 9.95942 9.95937 6 6 6 5 40 39 38 37 36 20 30 40 50 y 14 11 24 .7 .5 .3 .2 25 26 27 28 29 9.61634 9.61662 9.61689 9.61717 9.61745 28 27 28 28 OQ 9.65703 9.65736 9.65770 9.65803 9.65837 33 34 33 34 00 0.34297 0.34264 0.34230 0.34197 0.34163 9.95931 9.95925 9.95920 9.95914 9.95908 6 5 6 6 35 34 33 32 31 6 7 8 2 2 1 1 8 .8 .3 .7 30 31 32 33 34 9.61773 9.61800 9.61828 9.61856 9.61883 27 28 28 27 28 9.65870 9.65904 9.65937 9.65971 9.66004 34 33 34 33 34 0.34130 0.34096 0.34063 0.34029 0.33996 9.95902 9.95897 9.95891 9.95885 9.95879 5 6 6 6 g 30 29 28 27 26 10 20 30 40 50 4 ( 14 18 g .7 .3 .0 .7 .3 35 36 37 38 39 9.61911 9.61939 9.61966 9.61994 9.62021 28 27 28 27 00 9.66038 9.66071 9.66104 9.66138 9.66171 33 33 34 33 0.33962 0.33929 0.33896 0.33862 0.33829 9.95873 9.95868 9.95862 9.95856 9.95850 5 6 6 6 25 24 23 22 21 6 2 2 7 .7 n 40 41 42 43 44 9.62049 9.62076 9.62104 9.62131 9.62159 27 28 27 28 27 9.66204 9.66238 9.66271 9.66304 9.66337 34 33 33 33 QA 0.33796 0.33762 0.33729 0.33696 0.33663 9.95844 9.95839 9.95833 9.95827 9.95821 6 6 6 6 20 19 18 17 16 8 9 10 20 30 3 4 4 9 13 .6 .1 .5 .0 .5 45 46 47 48 49 9.62186 9.62214 9.62241 9.62268 9.62296 28 27 27 28 27 9.66371 9.66404 9.66437 9.66470 9.66503 33 33 33 33 q-i 0.33629 0.33596 0.33563 0.33530 0.33497 9.95815 9.95810 9.95804 9.95798 9.95792 5 6 6 6 15 14 13 12 11 40 50 18 22 R .0 .5 5 50 51 52 53 54 9.62323 9.62350 9.62377 9.62405 9.62432 27 27 28 27 27 9.66537 9.66570 9.66603 9.66636 9.66669 33 33 33 33 QO 0.33463 0.33430 0.33397 0.33364 0.33331 9.95786 9.95780 9.95775 9.95769 9.95763 6 5 6 6 g 10 9 8 7 6 6 ( 7 ( 8 C 9 ( 10 1 .6 .7 .8 .9 .0 0.5 0.6 0.7 0.8 0.8 55 56 57 58 59 9.62459 9.62486 9.62513 9.62541 9.62568 27 27 28 27 27 9.66702 9.66735 9.66768 9.66801 9.66834 33 33 33 33 33 0.332)8 0.33265 0.33232 0.33199 0.33166 9.95757 9.95751 9.95745 9.95739 9.95733 6 6 6 6 5 5 4 3 2 1 20 5 30 f 40 4 50 .0 .0 .0 .0 1.7 2.5 3.3 4.2 60 9.62595 9.66867 0.33133 9.95728 L. Cos. d. L. Cotg. d.c. L.Tang. L. Sin. d. ' P p. 65 LOGARITHMS OF TRIGONOMETRIC FUNCTIONS 25 C 1053 J_ L. Sin d. L.Tang d.c. L. Cotg L. Cos. d. P . I 1 2 3 4 9.62595 9.62622 9.62649 9.62676 9.62703 27 27 27 27 27 9.66867 9.66900 9.66933 9.66966 9.66999 33 33 33 33 33 0.33133 0.33100 0.33067 0.33034 0.33001 9.95728 9.95722 9.95716 9.95710 9.95704 6 6 6 6 60 59 58 57 56 : 6 ; 3 U 32 3.2 5 6 7 8 9 9.62730 9.62757 9.62784 9.62811 9.62838 27 27 27 27 27 9.67032 9.67065 9.67098 9.67131 9.67163 33 33 33 32 qq 0.32968 0.32935 0.32902 0.32869 0.32837 9.95698 9.95692 9.95686 9.95680 9.95674 6 6 6 6 6 55 54 53 52 51 8 < 9 I 10 I 20 11 30 1( 1.4 >.o ).5 .0 > *> 3.7 4.3 4.8 5.3 10.7 160 10 11 12 13 14 9.62865 9.62892 9.62918 9.62945 9.62972 27 26 27 27 27 9.67196 9.67229 9.67262 9.67295 9.67327 33 33 33 32 0.32804 0.32771 0.32738 0.32705 0.32673 9.95668 9.95663 9.95657 9.95651 9.95645 6 5 6 6 6 50 49 48 47 46 40 % 50 2' J.O '.5 21.3 26.7 15 16 17 18 19 9.62999 9.63026 9.63052 9.63079 9.63106 27 26 27 27 27 9.67360 9.67393 9.67426 9.67458 9.67491 33 33 32 33 0.32640 0.32607 0.32574 0.32542 0.32509 9.95639 9.95633 9.95627 9.95621 9.95615 6 6 6 6 6 45 44 43 42 41 6 7 8 9 10 f \ i 4 A .7 .2 .6 .1 .5 20 21 22 23 24 9.63133 9.63159 9.63186 9.63213 9.63239 26 27 27 26 27 9.67524 9.67556 9.67589 9.67622 9.67654 32 33 33 32 00 0.32476 0.32444 0.32411 0.32378 0.32346 9.95609 9.95603 9.95597 9.95591 9.95585 6 6 6 6 6 40 39 38 37 36 20 30 40 60 f i;- li 2^ .0 .5 .0 .5 25 26 27 28 29 9.63266 9.63292 9.63319 9.63345 9.63372 26 27 26 27 26 9.67687 9.67719 9.67752 9.67785 9.67817 32 33 33 32 00 0.32313 0.32281 0.32248 0.32215 0.32183 9.95579 9.95573 9.95567 9.95561 9.95555 6 6 6 6 6 85 34 33 32 31 6 7 8 2 : s 6 .6 .0 .5 30 31 32 33 34 9.63398 9.63425 9.63451 9.63478 9.63504 27 26 27 26 27 9.67850 9.67882 9.67915 9.67947 9.67980 32 83 32 33 32 0.32150 0.32118 0.32085 0.32053 0.32020 9.95549 9.95543 9.95537 9.95531 9.95525 6 6 6 6 6 30 29 28 27 26 9 10 20 30 40 fin 1 4 j 13 17 01 .9 .3 .7 .0 .3 7 35 36 37 38 39 9.63531 9.63557 9.63583 9.63610 9.63636 26 26 27 26 26 9.68012 9.68044 9.68077 9.68109 9.68142 32 33 32 33 32 0.31988 0.31956 0.31923 0.31891 0.31858 9.95519 9.95513 9.95507 9.95500 9.95494 6 6 7 6 25 24 23 22 21 6 1 7 40 41 42 43 44 9.63662 9.63689 9.63715 9.63741 9.63767 27 26 26 26 27 9.68174 9.68206 9.68239 9.68271 9.68303 32 33 32 32 00 0.31826 0.31794 0.31761 0.31729 0.31697 9.95488 9.95482 9.95476 9.95470 9.95464 6 6 6 6 20 19 18 17 16 8 9 10 20 30 1 1 2 s 9 1 2 3 5 45 46 47 48 49 9.63794 9.63820 9.63846 9.63872 9.63898 26 26 26 26 2fi 9.68336 9.68368 9.68400 9.68432 9.68465 32 32 32 33 00 0.31664 0.31632 0.31600 0.31568 0.31535 9.95458 9.95452 9.95446 9.95440 9.95434 6 6 6 6 15 14 13 12 11 40 60 1 4. 5. ; 7 8 K 50 51 52 53 54 9.63924 9.63950 9.63976 9.64002 9.64028 26 26 26 26 9fi 9.68497 9.68529 9.68561 9.68593 9.68626 32 32 32 33 00 0.31503 0.31471 0.31439 0.31407 0.31374 9.95427 9.95421 9.95415 9.95409 9.95403 6 6 6 6 10 9 8 7 6 6 7 8 9 10 1 6 7 8 9 5 5 0.6 0.7 0.8 0.8 55 56 57 ! 58 59 9.64054 9.64080 9.64106 9.64132 9.64158 26 26 26 26 26 9.68658 9.68690 9.68722 9.68754 9.68786 32 32 32 32 32 0.31342 0.31310 0.31278 0.31246 0.31214 9.95397 9.95391 9.95384 9.95378 9.95372 6 7 6 6 g 5 4 3 2 1 20 2 30 3 40 4 50 5 1.7 2.5 3.3 4.2 SO 9.64184 9.68818 0.31182 9.95366 L. Cos, d. L. Cotg. d.c. L.Tang. L. Sin. d. / P. P. 64 1054 LOGARITHMS OF TRIGONOMETRIC FUNCTIONS 26 _ L. Sin. d. L.Tang d.c. L. Cotg L. Cos. d. P . P 1 2 3 4 9.64184 9.64210 9.64236 9.64262 9.64288 26 26 26 26 25 9.68818 9.68850 9.68882 9.68914 9.68946 32 32 32 32 00 0.31182 0.31150 0.31118 0.31086 0.31054 9.95366 9.95360 9.95354 9.95348 9.95341 6 6 6 7 60 59 58 57 56 6 7 : 2 5.2 f n 31 3.1 5 6 7 8 9 9.64313 9.64339 9.64365 9.64391 9.64417 26 26 26 26 OK 9.68978 9.69010 9.69042 9.69074 9.69106 32 32 32 32 00 0.31022 0.30990 0.30958 0.30926 0.30894 9.95335 9.95329 9.95323 9.95317 9.95310 6 6 6 7 55 54 53 52 51 8 9 10 20 30 t ," , i K it 1.3 U U) 4.1 4.7 5.2 10.3 15.5 10 11 12 13 14 9.64442 9.64468 9.64494 9.64519 9.64545 26 26 25 26 9.69138 9.69170 9.69202 9.69234 9.69266 32 32 32 32 00 0.30862 0.30830 0.30798 0.30766 0.30734 9.95304 9.95298 9.95292 9.95286 9.95279 6 6 6 6 7 50 49 48 47 46 40 50 2 2( .3 5.7 2 20.7 25.8 g 15 16 17 18 19 9.64571 9.64596 9.64622 9.64647 9.64673 25 26 26 26 25 9.69298 9.69329 9.69361 9.69393 9.69425 31 32 32 32 00 0.30702 0.30671 0.30639 0.30607 0.30575 9.95273 9.95267 9.95261 9.95254 9.95248 6 6 7 6 45 44 43 42 41 ; 6 7 8 9 2 I 3 8 4 .6 .0 .5 .9 .3 20 21 22 23 24 964698 9.64724 9.64749 9.64775 9.64800 26 26 26 26 2fi 9.69457 9.69488 9.69520 9.69552 9.69584 31 32 32 32 0.30543 0.30512 0.30480 0.30448 0.30416 9.95242 9.95236 9.95229 9.95223 9.95217 6 7 6 6 40 39 38 37 36 |i H ( '0 8 It! 17 21 .7 .0 .3 .7 25 26 27 28 29 9.64826 9.64851 9.64877 9.64902 9.64927 25 26 25 25 2fi 9.69615 9.69647 9.69679 9.69710 9.69742 32 32 31 32 00 0.30385 0.30353 0.30321 0.30290 0.30258 9.95211 9.95204 9.95198 9.95192 9.95185 7 6 6 7 35 34 33 32 31 6 7 8 2 2 2 | 5 .5 .9 .3 30 31 32 33 34 9.64953 9.64978 9.65003 9.65029 9.65054 25 26 26 25 25 9.69774 9.69805 9.69837 9.69868 9.69900 31 32 31 32 00 0.30226 0.30195 0.30163 0.30132 0.30100 9.95179 9.95173 9.95167 9.95160 9.95154 6 6 7 6 30 29 28 27 26 1 ! 2 4 | y o S 4 8 12 16 .8 .2 .3 .5 .7 g 35 36 37 38 39 9.65079 9.65104 9.65130 9.65155 9.65180 25 26 25 25 25 9.69932 9.69963 9.69995 9.70026 9.70058 31 32 31 82 01 0.30068 0.30037 0.30005 0.29974 0.29942 9.95148 9.95141 9.95135 9.95129 9.95122 7 6 6 7 25 24 23 22 21 6 2 2 4 .4 40 41 42 43 44 9.65205 9.65230 9.65255 9.65281 9.65306 25 25 26 25 25 9.70089 9.70121 9.70152 9.70184 9.70215 32 31 32 31 00 0.29911 0.29879 0.29848 0.29816 0.29785 9.95116 9.95110 9.95103 9.95097 9.95090 6 7 6 7 20 19 18 17 16 h '2 I 8 9 3 3 4 8 1? .2 6 .0 45 46 47 48 49 9.65331 9.65356 9.65381 9.65406 9.65431 25 25 25 25 25 9.70247 9.70278 9.70309 9.70341 9.70372 31 31 32. 31 32 0.29753 0.29722 0.29691 0.29659 0.29628 9.95084 &.95078 9.95071 9.95065 9.95059 6 7 6 6 15 14 13 12 11 4 5 16 20 7 6 50 51 52 53 64 9.65456 9.65481 9.65506 9.65531 9.65556 25 25 25 25 24 9.70404 9.70435 9.70466 9.70498 9.70529 31 31 . 32 31 o-i 0.29596 0.29565 0.29534 0.29502 0.29471 9.95052 9.95046 9.95039 9.95033 9.95027 6 7 6 6 10 9 8 7 6 6 7 8 9 10 1 1 .7 .8 .9 .1 .2 0.6 0.7 0.8 0.9 1.0 55 56 57 58 59 9.65580 9.65605 9.65630 9.65655 9.65680 25 25 25 25 25 9.70560 9.70592 9.70623 9.70654 9.70685 32 31 31 31 32 0.29440 0.29408 0.29377 0.29346 0.29315 9.95020 9.95014 9.95007 9.95001 9.94995 6 7 6 6 5 4 3 2 1 20 30 40 60 2 3 4 5 .3 .5 .7 .8 2.0 3.0 4.0 5.0 60 9.65705 9.70717 0.29283 9.94988 L. Cos. d. L. Cotg. d.c. L.Tang. L. Sin. d. i P. P. 63? LOGARITHMS OF TRIGONOMETRIC FUNCTIONS 27 1055 L. Sin. d. L.Tang. d. c. L. Cotg. L. Cos. d. P.P. 1 9.65705 9.65729 9.65754 9.65779 9.65804 24 25 25 25 24 9.70717 9.70748 9.70779 9.70810 9.70841 31 31 31 31 32 0.29283 0.29252 0.29221 0.29190 0.29159 9.94988 9.94982 9.94975 9.94969 9.94962 6 7 6 7 g 60 59 58 57 56 6 32 3.2 3 7 31 3.1 3 6 ) 7 8 9 9.65828 9.65853 9.65878 9.65902 9.65927 25 25 24 25 25 9.70873 9.70904 9.70935 9.70966 9.70997 31 31 '31 31 O.1 0.29127 0.29096 0.29065 0.29034 0.29003 9.94956 9.94949 9.94943 9.94936 9.94930 7 6 7 6 7 55 54 53 52 51 8 9 10 20 30 4.3 4.8 5.3 10.7 16.0 4.1 4.7 5.2 10.3 15.5 3 14 9.65952 9.65976 9.66001 9.66025 9.66050 24 25 24 25 9.71028 9.71059 9.71090 9.71121 9.71153 31 31 31 32 0.28972 0.28941 0.28910 0.28879 0.28847 9.94923 9.94917 9.94911 9.94904 9.94898 6 6 7 6 7 50 49 48 47 46 40 50 21.3 26.7 3 20.7 25.8 j 6 17 18 19 9.66075 9.66099 9.66124 9.66148 9.66173 24 25 24 25 9.71184 9.71215 9.71246 9.71277 9.71308 31 31 31 31 01 0.28816 0.28785 0.28754 0.28723 0.28692 9.94891 9.94885 9.94878 9.94871 9.94865 6 7 7 6 7 45 44 43 42 41 1 6 3 7 3 8 4 9 4 5 5 5 20 21 22 23 24 9.66197 9.66221 9.66246 9.66270 9.66295 24 25 24 25 9.71339 9.71370 9.71401 9.71431 9.71462 31 31 30 31 31 0.28661 0.28630 0.28599 0.28569 0.28538 9.94858 9.94852 9.94845 9.94839 9.94832 6 7 6 7 g 40 39 38 37 36 2 S 4 E 10 15 20 >0 25 25 26 27 28 29 9.66319 9.66343 9.66368 9.66392 9.66416 24 25 24 24 25 9.71493 9.71524 9.71555 9.71586 9.71617 31 31 31 31 31 0.28507 0.28476 0.28445 0.28414 0.28383 9.94826 9.94819 9.94813 9.94806 9.94799 7 6 7 7 g 35 34 33 32 31 6 7 8 25 2.5 2.9 3.3 24 2.4 2.8 3.2 30 31 32 33 34 9.66441 9.66465 9.66489 9.66513 9.66537 24 24 24 24 9.71648 9.71679 9.71709 9.71740 9.71771 31 30 31 31 01 0.28352 0.28321 0.28291 0.28260 0.28229 9.94793 9.94786 9.94780 9.94773 9.94767 7 6 7 6 7 30 29 28 27 26 10 20 30 40 50 4.2 8.3 12.5 16.7 20.8 4.0 8.0 12.0 16.0 20.0 35 36 37 38 39 9.66562 9.66586 9.66610 9.66634 9.66658 24 24 24 24 04 9.71802 9.71833 9.71863 9.71894 9.71925 31 30 31 31 30 0.28198 0.28167 0.28137 0.28106 0.28075 9.94760 9.94753 9.94747 9.94740 9.94734 7 6 7 6 7 25 24 23 22 21 2 6 2 7 2 3 .3 7 40 41 42 3 9.66682 9.66706 9.66731 9.66755 9.66779 24 25 24 24 9.71955 9.71986 9.72017 9.72048 9.72078 31 31 31 30 01 0.28045 0.28014 0.27983 0.27952 0.27922 9.94727 9.94720 9.94714 9.94707 9.94700 7 6 7 7 g 20 19 18 17 16 8 3 9 3 LO 3 20 7 K) 11 .1 .5 .8 .7 .5 5 46 47 48 49 9.66803 9.66827 9.66851 9.66875 9.66899 24 24 24 24 9.72109 9.72140 9.72170 9.72201 9.72231 31 30 31 30 o-i 0.27891 0.27860 0.27830 0.27799 0.27769 9.94694 9.94687 9.94680 9.94674 9.94667 7 7 6 7 7 15 14 13 12 11 i 1 W 15 >0 19 7 .3 .2 6 53 54 9.66922 9.66943 9.66970 9.66994 9.67018 24 24 24 24 9.72262 9.72293 9.72323 9.72354 9.72384 31 30 31 30 0.27738 0.27707 0.27677 0.27646 0.27616 9.94660 9.94654 9.94647 9.94640 9.94634 6 7 7 6 7 10 9 8 7 6 6 7 8 9 10 LI 1.2 0.6 0.7 0.8 0.9 1.0 6 37 38 39 9.67042 9.67066 9.67090 9.67113 9.67137 24 24 23 24 9.72415 9.72445 9.72476 9.72506 9.72537 30 31 30 31 30 0.27585 0.27555 0.27524 0.27494 0.27463 9.94627 9.94620 9.94614 9.94607 9.94600 7 6 7 7 7 5 4 3 2 1 20 30 40 50 2.3 3.5 4.7 2.0 3.0 4.0 5.0 9.67161 9.72567 0.27433 9.94593 L. Cos. d. L. Cotg d.c. L.Tang L. Sin. d. * P.P 62 1056 LOGARITHMS OF TRIGONOMETRIC FUNCTIONS 28 / L. Sin. d. L.Tang. d. c. L. Cotg. L. Cos. | d. F .P 1 2 3 4 9.67161 9.67185 9.67208 9.67232 9.67256 24 23 24 24 9.72567 9.72598 9.72628 9.72659 9.72689 31 30 31 30 0.27433 0.27402 0.27372 0.27341 0.27311 9.94593 9.94587 9.94580 9.94573 9.94567 6 7 7 6 60 59 58 57 56 6 7 ! J j II .1 i; 30 3.0 3 5 5 6 7 8 9 9.67280 9.67303 9.67327 9.67350 9.67374 23 24 23 24 94 9.72720 9.72750 9.72780 9.72811 9.72841 30 30 31 30 01 0.27280 0.27250 0.27220 0.27189 0.27159 9.94560 9.94553 9.94546 9.94540 9.94533 7 7 6 7 55 54 53 52 51 8 9 10 20 30 4 4 " ; l 11 If .1 .7 2 ;3 .5 4.0 4.5 5.0 10.0 15.0 10 11 12 13 14 9.67398 9.67421 9.67445 9.67468 9.67492 23 24 23 24 23 9.72872 9.72902 9.72932 9.72963 9.72993 30 30 31 30 on 0.27128 0.27098 0.27068 0.27037 0.27007 9.94526 9.94519 9.94513 9.94506 9.94499 7 6 7 7 7 50 49 48 47 46 40 50 2L 2 & .8 ? 20.0 25.0 9 15 16 17 18 19 9.67515 9.67539 9.67562 9.67586 9.67609 24 23 24 23 9.73023 9.73054 9.73084 9.73114 9.73144 31 30 30 30 0.26977 0.26946 0.26916 0.26886 0.26856 9.94492 9.94485 9.94479 9.94472 9.94465 7 6 7 7 45 44 43 42 41 ] 6 7 cS 9 2 8 8 4 4 9 4 9 4 8 20 21 22 23 24 9.67633 9.67656 9.67680 9.67703 9.67726 23 24 23 23 04 9.73175 9.73205 9.73235 9.73265 9.73295 30 30 30 30 0.26825 0.26795 0.26765 0.26735 0.26705 9.94458 9.94451 9.94445 9.94438 9.94431 7 6 7 7 40 39 38 37 36 a \ : 4 I 1) 4) i 14 19 21 .7 5 .3 2 25 26 27 28 29 9.67750 9.67773 9.67796 9.67820 9.67843 23 23 24 23 00 9.73326 9.73356 9.73386 9.73416 9.73446 30 30 30 30 OA 0.26674 0.26644 0.26614 0.26584 0.26554 9.94424 9.94417 9.94410 9.94404 9.94397 7 7 6 7 35 34 33 32 31 6 7 8 2 s 1 1 4 .4 .8 :l 23 2.3 2.7 3.1 30 31 32 33 34 9.67866 9.67890 9.67913 9.67936 9.67959 24 23 23 23 23 9.73476 9.73507 9.73537 9.73567 9.73597 31 30 30 30 on 0.26524 0.26493 0.26463 0.26433 0.26403 9.94390 9.94383 9.94376 9.94369 9.94362 7 7 7 7 7 30 29 28 27 26 9 10 20 30 40 50 4 * ll 11 >f .(> .0 .0 .0 .0 D 3.5 3.8 7.7 11.5 15.3 19 2 35 36 37 38 39 9.67982 9.68006 9.68029 9.68052 9.68076 24 23 23 23 23 9.73627 9.73657 9.73687 9.73717 9.73747 30 30 30 30 on 0.26373 0.26343 0.26313 0.26283 0.26253 9.94355 9.94349 9.94342 9.94335 9.94328 6 7 7 7 7 25 24 23 22 21 6 2 2 2 .2 c 40 41 42 43 44 9.68098 9.68121 9.68144 9.68167 9.68190 23 23 23 23 23 9.73777 9.73807 9.73837 9.73867 9.73897 30 30 30 30 30 0.26223 0.26193 0.26163 0.26133 0.26103 9.94321 9.94314 9.94307 9.94300 9.94293 7 7 7 7 7 20 19 18 17 16 1l 1 8 9 !0 $0 2 3 3 7 11 .9 .3 .7 .3 .0 45 46 : 47 48 49 9.68213 9.68237 9.68260 9.68283 9.68305 24 23 23 22 23 9.73927 9.73957 9.73987 9.74017 9.74047 30 30 30 30 on 0.26073 0.26043 0.26013 0.25983 0.25953 9.94286 9.94279 9.94273 9.94266 9.94259 7 6 7 7 7 15 14 13 12 11 <: { K) >0 14 18 7 .7 .3 g 50 51 52 53 54 9.68328 9.68351 9.68374 9.68397 9.68420 23 23 23 23 23 9.74077 9.74107 9.74137 9.74166 9.74196 30 30 29 30 OA 0.25923 0.25893 0.25863 0.25834 0.25804 9.94252 9.94245 9.94238 9.94231 9.94224 7 7 7 7 7 10 9 8 7 6 6 7 8 9 10 ( ( ( 1 ] ).7 ).8 ).9 Li .2 0.6 0.7 0.8 0.9 1.0 55 56 57 58 59 9.68443 9.68466 9.68489 9.68512 9.68534 23 23 23 22 23 9.74226 9.74256 9.74286 9.74316 9.74345 30 30 30 29 on 0.25774 0.25744 0.25714 0.25684 0.25655 9.94217 9.94210 9.94203 9.94196 9.94189 7 7 7 7 7 5 4 3 2 1 20 30 40 50 1 ^ 1 I:A 5.5 t.7 ).8 2.0 3.0 4.0 5.0 60 9.68557 9.74375 0.25625 9.94182 L. Cos. d. L. Cotg. d.c. L.Tang. L. Sin. d. / P .P 61 LOGARITHMS OF TRIGONOMETRIC FUNCTIONS 29 1057 ' L. Sin. d. L.Tang d. c. |L. Cotg L. Cos. d. P.P. 1 3 4 9.68557 9.68580 9.68603 9.68625 9.68648 23 23 22 23 23 23 22 23 23 22 23 22 23 23 22 23 22 23 22 23 22 23 22 23 22 22 23 22 23 22 22 23 22 22 22 23 22 22 22 22 23 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 9.74375 9.74405 9.74435 9.74465 9.74494 30 30 30 29 30 30 29 30 30 30 29 30 30 29 30 30 29 30 29 30 29 30 30 29 30 29 30 29 30 29 30 29 30 29 29 30 29 30 29 29 30 29 30 29 29 30 29 29 29 30 29 29 29 30 29 29 29 30 29 29 0.25625 0.25595 0.25565 0.25535 0.25506 9.94182 9.94175 9.94168 9.94161 9.94154 7 7 7 7 7 7 7 7 7 7 7 7 8 7 7 7 7 7 7 7 7 7 7 8 7 7 7 7 7 7 7 8 7 7 7 7 7 8 7 7 7 7 8 7 7 7 8 7 7 7 60 59 58 57 56 55 54 53 52 51 6 7 8 9 10 20 30 40 50 6 7 8 9 10 20 30 40 50 6 7 8 9 10 20 30 40 50 6 7 8 9 10 20 30 40 50 6 7 8 1 9 1 10 1 20 2 30 4 40 5 50 6 30 3.0 3.5 4.0 4.5 5.0 10.0 15.0 20.0 25.0 29 2.9 3.4 3.9 4.4 4.8 ' 9.7 14.5 19.3 24.2 23 2.3 2.7 3.1 3.5 3.8 7.7 11.5 15.3 19.2 22 2.2 2.6 2.9 3.3 3.7 7.3 11.0 14.7 18.3 5 7 .8 0.7 9 0.8 1 0.9 2 1.1 3 1.2 7 2.3 3.5 3 4.7 7 5.8 5 6 7 8 9 9.68671 9.68694 9.68716 9.68739 9.68762 9.74524 9.74554 9.74583 9.74613 9.74643 0.25476 0.25446 0.25417 0.25387 0.25357 9.94147 9.94140 9.94133 9.94126 9.94119 10 11 12 13 14 9.68784 9.68807 9.68829 9.68852 9.68875 9.74673 9.74702 9.74732 9.74762 9.74791 0.25327 0.25298 0.25268 0.25238 0.25209 9.94112 9.94105 9.94098 9.94090 9.94083 50 49 48 47 46 15 16 17 18 19 9.68897 9.68920 9.68942 9.68965 9.68987 9.74821 9.74851 9.74880 9.74910 9.74939 0.25179 0.25149 0.25120 0.25090 0.25061 9.94076 9.94069 9.94062 9.94055 9.94048 45 44 43 42 41 40 39 38 37 36 20 21 22 23 24 9.69010 9.69032 9.69055 9.69077 9.69100 9.74969 9.74998 9.75028 9.75058 9.75087 0.25031 0.25002 0.24972 0.24942 0.24913 9.94041 9.94034 9.94027 9.94020 9.94012 25 26 27 28 29 9.69122 9.69144 9.69167 9.69189 9.69212 9.75117 9.75146 9.75176 9.75205 9.75235 0.24883 0.24854 0.24824 0.24795 0.24765 9.94005 9.93998 9.93991 9.93984 9.93977 35 34 33 32 31 30 31 32 33 34 9.69234 9.69256 9.69279 9.69301 9.69323 9.75264 9.75294 9.75323 9.75353 9.75382 0.24736 0.24706 0.24677 0.24647 0.24618 9.93970 9.93963 9.93955 9.93948 9.93941 30 29 28 27 26 35 36 37 38 39 9.69345 9.69368 9.69390 9.69412 9.69434 9.75411 9.75441 9.75470 9.75500 9.75529 0.24589 0.24559 0.24530 0.24500 0.24471 9.93934 9.93927 9.93920 9.93912 9.93905 25 24 23 22 21 40 41 42 43 44 9.69456 9.69479 9.69501 9.69523 9.69545 9.75558 9.75588 9.75617 9.75647 9.75676 0.24442 0.24412 0.24383 0.24353 0.24324 9.93898 9.93891 9.93884 9.93876 9.93869 20 19 18 17 16 45 46 47 48 49 TF 51 52 53 54 9.69567 9.69-589 9.69611 9.69633 9.69655 9.75705 9.75735 9.75764 9.75793 9.75822 0.24295 0.24265 0.24236 0.24207 0.24178 9.93862 9.93855 9.93847 993840 9.93833 15 14 13 12 11 9.69677 9.69699 9.69721 9.69743 9.69765 9.75852 9.75881 9.75910 9.75939 9.75969 0.24148 0.24119 0.24090 0.24061 0.24031 9.93826 9.93819 9.93811 9.93804 9.93797 7 8 7 7 10 9 8 7 6 55 56 57 58 59 9.69787 9.69809 9.69831 9.69853 9.69875 9.75998 9.76027 9.76056 9.76086 9.76115 0.24002 0.23973 0.23944 0.23914 0.23885 9.93789 9.93782 9.93775 9.93768 9.93760 7 7 7 8 7 5 4 3 2 1 60 9.69897 9.76144 0.23856 9.93753 L. Cos. d. L. Cotg. d.c. L.Tang. L. Sin. d. / P.P. 67 60 1058 LOGARITHMS &F TRIGONOMETRIC FUNCTIONS 30 ' L. Bin. d. L.Tang. d.c. L. Cotg. L. Cos. d. P r 1 2 3 4 9.69897 9.69919 9.69941 9.69963 9.69984 22 22 22 21 22 9.76144 9.76173 9.76202 9.76231 9.76261 29 29 29 30 9Q 0.23856 0.23827 0.23798 0.23769 0.23739 9.93753 9.93746 9.93738 9.93731 9.93724 7 8 7 7 60 59 58 57 56 3 6 3 7 3 .0 -, 29 2.9 3 4 5 6 7 8 9 9.70006 9.70028 9.70050 9.70072 9.70093 22 22 22 21 99 9.76290 9.76319 9.76348 9.76377 9.76406 29 29 29 29 0.23710 0.23681 0.23652 0.23623 0.23594 9.93717 9.93709 9.93702 9.93695 9.93687 8 7 7 8 55 54 53 52 51 8 4 9 4 10 5 20 10 30 15 .0 .5 .0 .0 .0 3.9 4.4 4.8 9.7 14.5 10 11 12 13 14 9.70115 9.70137 9.70159 9.70180 9.70202 22 22 21 22 22 9.76435 9.76464 9.76493 9.76522 9.76551 29 29 29 29 On 0.23565 0.23536 0.23507 0.23478 0.23449 9.93680 9.93673 9.93665 9.93658 9.93650 7 8 7 8 50 49 48 47 46 40 20 50 25 .0 .0 ? 19.3 24.2 8 15 16 17 18 19' 9.70224 9.70245 9.70267 9.70288 9.70310 21 22 21 22 22 9.76580 9.76609 9.76639 9.76668 9.76697 29 30 29 29 28 0.23420 0.23391 0.23361 0.23332 0.23303 9.93643 9.93636 9.93628 9.93621 9.93614 7 8 7 7 45 44 43 42 41 6 7 8 9 10 2 3 8 4 4 .8 .3 .7 .2 .7 20 21 22 23 24 9.70332 9.70353 9.70375 9.703% 9.70418 21 22 21 22 21 9.76725 9.76754 9.76783 9.76812 9.76841 29 29 29 29 on 0.23275 0.23246 0.23217 0.23188 0.23159 9.93606 9.93599 9.93591 9.93584 9.93577 7 8 7 7 40 39 38 37 36 20 30 40 50 y 14 18 23 .3 .0 .7 .3 25 26 27 28 29 9.70439 9.70461 9.70482 9.70504 9.70525 22 21 22 21 22 9.76870 9.76899 9.76928 9.76957 9.76986 29 29 29 29 OQ 0.23130 0.23101 0.23072 0.23043 0.23014 9.93569 9.93562 9.93554 9.93547 9.93539 7 8 7 8 7 35 34 33 32 31 6 7 8 2 2 2 2 2 .2 .6 .9 30 31 32 33 34 9.70547 9.70568 9.70590 9.70611 9.70633 21 22 21 22 21 9.77015 9.77044 9.77073 9.77101 9.77130 29 29 28 29 29 0.22985 0.22956 0.22927 0.22899 0.22870 9.93532 9.93525 9.93517 9.93510 9.93502 7 8 7 8 7 30 29 28 27 26 9 10 20 30 40 50 3 7 11 14 !* .3 .7 .3 .0 .7 .3 35 36 37 38 39 9.70654 9.70675 9.70697 9.70718 9.70739 21 22 21 21 22 9.77159 9.77188 9.77217 9.77246 9.77274 29 29 29 28 on 0.22841 0.22812 0.22783 0.22754 0.22726 9.93495 9.93487 9.93480 9.93472 9.93465 8 7 8 7 25 24 23 22 21 6 2 2 1 .1 40 41 42 43 44 9.70761 9.70782 9.70803 9.70824 9.70846 21 21 21 22 21 9.77303 9.77332 9.77361 9.77390 9.77418 29 29 29 28 29 0.22697 0.22668 0.22639 0.22610 0.22582 9.93457 9.93450 9.93442 9.93435 9.93427 7 8 7 8 7 20 19 18 17 16 8 9 10 20 30 J 2 3 7 1( .8 .2 .5 .0 .5 45 46 47 48 49 9.70867 9.70888 9.70909 9.70931 9.70952 21 21 22 21 21 9.77447 9.77476 9.77505 9.77533 9.77562 29 29 28 29 29 0.22553 0.22524 0.22495 0.22467 0.22438 9.93420 9.93412 9.93405 9.93397 9.93390 8 7 8 7 g 15 14 13 12 11 40 50 14 17 8 .0 .5 7 50 51 52 53 54 9.70973 9.70994 9.71015 9.71036 9.71058 21 21 21 22 21 9.77591 9.77619 9.77648 9.77677 9.77706 28 29 29 29 28 0.22409 0.22381 0.22352 0.22323 0.22294 9.93382 9.93375 9.93367 9.93360 9.93352 7 8 7 8 10 9 8 7 6 6 ( 7 ( 8 1 9 ] 10 ] ).8 ).9 .1 .2 .3 0.7 0.8 0.9 1.1 1.2 55 56 57 58 59 9.71079 9.71100 9.71121 9.71142 9.71163 21 21 21 21 21 9.77734 9.77763 9.77791 9.77820 9.77849 29 28 29 29 OQ 0.22266 0.22237 0.22209 0.22180 0.22151 9.93344 9.93337 9.93329 9.93322 9.93314 7 8 7 8 5 4 3 2 1 20 '< 30 < 40 { 50 ( >.7 1.0 >.3 5.7 2.3 3.5 4.7 5.8 60 9.71184 9.77877 0.22123 9.93307 L. Cos. d. L. Cotg. d.c. L.Tang. L. Sin. d. / P .P 59 LOGARITHMS OF TRIGONOMETRIC FUNCTIONS. 31 1059 t L. Sin. d. L.Tang. d.c. L. Cotg. L. Cos. d. P. P. 1 2 3 4 9.71184 9.71205 9.71226 9.71247 9.71268 21 21 21 21 21 9.77877 9.77906 9.77935 9.77963 9.77992 29 29 28 29 OQ 0.22123 0.22094 0.22065 0.22037 0.22008 9.93307 9.93299 9.93291 9.93284 9.93276 8 8 7 8 60 59 58 57 56 6 7 29 2.9 5 6 7 8 9 9.71289 9.71310 9.71331 9.71352 9.71373 21 21 21 21 20 9.78020 9.78049 9.78077 9.78106 9.78135 29 28 29 29 28 0.21980 0.21951 0.21923 0.21894 0.21865 9.93269 9.93261 9.93253 9.93246 9.93238 8 8 7 8 55 54 53 52 51 8 9 10 20 30 3.9 4.4 4.8 9.7 14.5 10 11 12 13 14 9.71393 9.71414 9.71435 9.71456 9.71477 21 21 21 21 01 9.78163 9.78192 9.78220 9.78249 9.78277 29 28 29 28 OQ 0.21837 0.21808 0.21780 0.21751 0.21723 9.93230 9.93223 9.93215 9.93207 9.93200 7 8 8 7 SO 49 48 47 46 40 50 19.3 24.2 28 15 16 17 18 19 9.71498 9.71519 9.71539 9.71560 9.71581 21 20 21 21 21 9.78306 9.78334 9.78363 9.78391 9.78419 28 29 28 28 29 0.21694 0.21666 0.21637 0.21609 0.21581 9.93192 9.93184 9.93177 9.93169 9.93161 8 7 8 8 45 44 43 42 41 6 7 8 9 10 2.8 3.3 3.7 4.2 4.7 20 21 22 23 24 9.71602 9.71622 9.71643 9.71664 9.71685 20 21 21 21 9.78448 9.78476 9.78505 9.78533 9.78562 28 29 28 29 OQ 0.21552 0.21524 0.21495 0.21467 0.21438 9.93154 9.93146 9.93138 9.93131 9.93123 8 8 7 8 40 39 38 37 36 20 30 40 50 9.3 14.0 18.7 23.3 25 26 27 28 29 9.71705 9.71726 9.71747 9.71767 9.71788 21 21 20 21 9.78590 9.78618 9.78647 9.78675 9.78704 28 29 28 29 OQ 0.21410 0.21382 0.21353 0.21325 0.21296 9.93115 9.93108 9.93100 9.93092 9.93084 7 8 8 8 7 35 34 33 32 31 6 7 8 21 2.1 2.5 2.8 30 31 32 33 34 9.71809 9.71829 9.71850 9.71870 9.71891 20 21 20 21 9.78732 9.78760 9.78789 9.78817 9.78845 28 29 28 28 0.21268 0.21240 0.21211 0.21183 0.21155 9.93077 9.93069 9.93061 9.93053 9.93046 8 8 8 7 30 29 28 27 26 10 20 30 40 50 3.5 7.0 10.5 14.0 175 35 36 37 38 39 9.71911 9.71932 9.71952 9.71973 9.71994 21 20 21 21 9.78874 9.78902 9.78930 9.78959 9.78987 28 28 29 28 OQ 0.21126 0.21098 0.21070 0.21041 0.21013 9.93038 9.93030 9.93022 9.93014 9.93007 8 8 8 7 25 24 23 22 21 6 7 20 2.0 2 3 40 41 42 43 44 9.72014 9.72034 9.72055 9.72075 9.720% 20 21 20 21 20 9.79015 9.79043 9.79072 9.79100 9.79128 28 29 28 28 28 0.20985 0.20957 0.20928 0.20900 0.20872 9.92999 9.92991 9.92983 9.92976 9.92968 8 8 7 8 g 20 19 18 17 16 8 9 10 20 30 2.7 3.0 3.3 6.7 10.0 45 46 47 48 49 9.72116 9.72137 9.72157 9.72177 9.72198 21 20 20 21 9.79156 9.79185 9.79213 9.79241 9.79269 29 28 28 28 0.20844 0.20815 0.20787 0.20759 0.20731 9.92960 9.92952 9.92944 9.92936 9.92929 8 8 8 7 15 14 13 12 11 40 50 13.3 16.7 8 7 50 51 52 53 54 9.72218 9.72238 9.72259 9.72279 9.72299 20 21 20 20 9.79297 9.79326 9.79354 9.79382 9.79410 29 28 28 28 28 0.20703 0.20674 0.20646 0.20618 0.20590 9.92921 9.92913 9.92905 9.92897 9.92889 8 8 8 8 3 10 9 8 7 6 6 C 7 8 1 9 1 10 1 .8 0.7 .9 0.8 .1 0.9 .2 1.1 .3 1.2 55 56 57 58 59 9.72320 9.72340 9.72360 9.72381 9.72401 20 20 21 20 20 9.79438 9.79466 9.79495 9.79523 9.79551 28 29 28 28 28 0.20562 0.20534 0.20505 0.20477 0.20449 9.92881 9.92874 9.92866 9.92858 9.92850 7 8 8 8 8 5 4 3 2 1 20 2 30 4 40 50 ( .7 2.3 .0 3.5 .3 4.7 .7 5.8 60 9.72421 9.79579 0.20421 9.92842 L. Cos. d. L. Cotg d.c. L.Tang. L. Sin. d. ' P .P. 58 1060 LOGARITHMS OF TRIGONOMETRIC FUNCTIONS 32 / L. Sin. d. L.Tang d.c. L. Cotg L. Cos. d. P. P. 1 2 3 4 9.72421 9.72441 9.72461 9.72482 9.72502 20 20 21 20 20 9.79579 9.79607 9.79635 9.79663 9.79691 28 28 28 28 oc 0.20421 0.20393 0.20365 0.20337 0.20309 9.92842 9.92834 9.92826 9.92818 9.92810 8 8 8 8 7 60 59 58 57 56 6 7 2 1-1 9 .9 4 28 2.8 33 6 7 8 9 9.72522 9.72542 9.72562 9.72582 9.72602 20 20 20 20 20 9.79719 9.79747 9.79776 9.79804 9.79832 28 29 28 28 0.20281 0.20253 0.20224 0.20196 0.20168 9.92803 9.92795 9.92787 9.92779 9.92771 8 8 8 8 55 54 53 52 51 8 9 10 20 30 a 4 4 9 14 .9 .4 .8 .7 .8 3.7 4.2 4.7 9.3 14.0 10 11 12 13 14 9.72622 9.72643 9.72663 9.72683 9.72703 21 20 20 20 20 9.79860 9.79888 9.79916 9.79944 9.79972 28 28 28 28 oa 0.20140 0.20112 0.20084 0.20056 0.20028 9.92763 9.92755 9.92747 9.92739 9.92731 8 8 8 8 50 49 48 47 46 40 50 19 24 .8 .2 ? 18.7 23.3 7 15 16 17 18 19 9.72723 9.72743 9.72763 9.72783 9.72803 20 20 20 20 20 9.80000 9.80028 9.80056 9.80084 9.80112 28 28 28 28 28 0.20000 0.19972 0.19944 0.19916 0.19888 9.92723 9.92715 9.92707 9.92699 9.92691 8 8 8 8 45 44 43 42 41 6 7 9 10 2 8 8 4 4 .7 .2 .6 .1 .5 20 21 22 23 24 9.72823 9.72843 9.72863 9.72883 9.72902 20 20 20 19 90 9.80140 9.80168 9.80195 9.80223 9.80251 28 27 28 28 0.19860 0.19832 0.19805 0.19777 0.19749 9.92683 9.92675 9.92667 9.92659 9.92651 8 8 8 8 40 39 38 37 36 20 30 40 50 G 18 18 22 .0 .5 .0 .5 25 26 27 28 29 9.72922 9.72942 9.72962 9.72982 9.73002 20 20 20 20 20 9.80279 9.80307 9.80335 9.80363 9.80391 28 28 28 28 OQ 0.19721 0.19693 0.19665 0.19637 0.19609 9.92643 9.92635 9.92627 9.92619 9.92611 8 8 8 8 35 34 33 32 31 6 7 8 2 2 '2 2 a 6 8 20 2.0 2.3 2.7 30 31 32 33 34 9.73022 9.73041 9.73061 9.73081 9.73101 19 20 20 20 20 9.80419 9.80447 9.80474 9.80502 9.80530 28 27 28 28 28 0.19581 0.19553 0.19526 0.19498 0.19470 9.92603 9.92595 9.92587 9.92579 9.92571 8 8 8 8 30 29 28 27 26 10 20 30 40 ^ 3 7 10 14 17 5 5 5 3.3 6.7 10.0 13.3 167 35 36 37 38 39 9.73121 9.73140 9.73160 9.73180 9.73200 19 20 20 20 1Q 9.80558 9.80586 9.80614 9.80642 9.80669 28 28 28 27 0.19442 0.19414 0.19386 0.19358 0.19331 9.92563 9.92555 9.92546 9.92538 9.92530 8 9 8 8 25 21 23 22 21 6 19 1. o 9 40 41 42 43 44 9.73219 9.73239 9.73259 9.73278 9.73298 20 20 19 20 90 9.80697 9.80725 9.80753 9.80781 9.80808 28 28 28 27 OQ 0.19303 0.19275 0.19247 0.19219 0.19192 9.92522 9.92514 9.92506 9.92498 9.92490 8 8 8 8 20 19 18 17 16 8 9 10 20 30 2. 2. K 6 9 5 9 2 3 i 45 46 47 48 49 9.73318 9.73337 9.73357 9.73377 9.73396 19 20 20 19 20 9.80836 9.80864 9.80892 9.80919 9.80947 28 28 27 28 OQ 0.19164 0.19136 0.19108 0.19081 0.19053 9.92482 9.92473 9.92465 9.92457 9.92449 9 8 8 8 15 14 13 12 11 40 50 q 12. 15. 8 7 8 7 50 51 52 53 54 9.73416 9.73435 9.73455 9.73474 9.73494 19 20 - 19 20 -1Q 9.80975 9.81003 9.81030 9.81058 9.81086 28 27 28 28 0.19025 0.18997 0.18970 0.18942 0.18914 9.92441 9.92433 9.92425 9.92416 9.92408 8 8 9 8 10 9 8 7 6 6 7 8 9 10 0.9 1.1 1.2 1.4 1.5 O.J OA 1.1 LS 1J 0.7 0.8 0.9 . 1.1 ! 1.2 55 56 57 58 59 9.73513 9.73533 9.73552 9.73572 9.73591 20 19 20 19 20 9.81113 9.81141 9.81169 9.81196 9.81224 28 28 27 28 28 0.18887 0.18859 0.18831 0.18804 0.18776 9.92400 9.92392 9.92384 9.92376 9.92367 8 8 8 9 5 4 3 2' 1 20 30 40 50 3.0 4.5 6.0 7.5 2.5 4.( 5.1 6.' 2.3 > 3.5 4.7 5.8 60 9.73611 9.81252 0.18748 9.92359 L.Cos. d. L. Cotg. d.c. L.Tang. L. Sin. d. ' P. P. 57 LOGARITHMS OF TRIGONOMETRIC FUNCTIONS 33 1061 / L. Sin. d. L.Tang. d.c. L. Cotg. L. Cos. d. P .P 1 2 3 4 9.73611 9.73630 9.73650 9.73669 9.73689 19 20 19 20 9.81252 9.81279 9.81307 9.81335 9.81362 27 28 28 27 0.18748 0.18721 0.18693 0.18665 0.18638 9.92359 9.92351 9.92343 9.92335 9.92326 8 8 8 9 60 59 58 57 56 2 6 S 7 9 8 .8 ^ 27 2.7 3 2 5 6 7 8 9 9.73708 9.73727 9.73747 9.73766 9.73785 19 20 19 19 on 9.81390 9.81418 9.81445 9.81473 9.81500 28 27 28 27 OQ 0.18610 0.18582 0.18555 0.18527 0.18500 9.92318 9.92310 9.92302 9.92293 9.92285 8 8 9 8 55 54 53 52 51 8 S 9 4 10 4 20 30 14 .7 .2 .7 .8 .0 3.6 4.1 4.5 9.0 13.5 10 11 12 13 14 9.73805 9.73824 9.73843 9.73863 9.73882 19 19 20 19 HI 9.81528 9.81556 9.81583 9.81611 9.81638 28 27 28 27 28 0.18472 0.18444 0.18417 0.18389 0.18362 9.92277 9.92269 9.92260 9.92252 9.92244 8 9 8 8 9 50 49 48 47 46 40 18 50 23 .7 .3 ? 18.0 22.5 15 16 17 18 19 9.73901 9.73921 9.73940 9.73959 9.73978 20 19 19 19 9.81666 9.81693 9.81721 9.81748 9.81776 27 28 27 28 0.18334 0.18307 0.18279 0.18252 0.18224 9.92235 9.92227 9.92219 9.92211 9.92202 8 8 8 9 45 44 43 42 41 6 7 8 9 10 2 2 2 3 3 .0 .3 .7 .0 .3 20 21 22 23 24 9.73997 9.74017 9.74036 9.74055 9.74074 20 19 19 19 10 9.81803 9.81831 9.81858 9.81886 9.81913 28 27 28 27 OQ 0.18197 0.18169 0.18142 0.18114 0.18087 9.92194 9.92186 9.92177 9.92169 9.92161 8 9 8 8 9 40 39 38 37 36 20 30 40 50 6 10 13 1G .7 .0 .3 .7 25 26 27 28 29 9.74093 9.74113 9.74132 9.74151 9.74170 20 19 19 19 9.81941 9.81968 9.81996 9.82023 9.82051 27 28 27 28 0.18059 0.18032 0.18004 0.17977 0.17949 9.92152 9.92144 9.92136 9.92127 9.92119 8 8 9 8 g 35 34 33 32 31 6 7 8 1 1 2 2 9 .9 .2 .5 30 31 32 33 34 9.74189 9.74208 9.74227 9.74246 9.74265 19 19 19 19 9.82078 9.82106 9.82133 9.82161 9.82188 28 27 28 27 97 0.17922 0.17894 0.17867 0.17839 0.17812 9.92111 9.92102 9.92094 9.92086 9.92077 9 8 8 9 g 30 29 28 27 26 10 20 30 40 50 3 e 9 12 15 .2 .3 .5 .7 .8 35 36 37 38 39 9.74284 9.74303 9.74322 9.74341 9.74360 19 19 19 19 1Q 9.82215 9.82243 9.82270 9.82298 9.82325 28 27 28 27 27 0.17785 0.17757 0.17730 0.17702 0.17675 9.92069 9.92060 9.92052 9.92044 9.92035 9 8 8 9 g 25 24 23 22 21 6 7 1 1 8 .8 1 40 41 42 43 44 9.74379 9.74398 9.74417 9.74436 9.74455 19 19 19 19 9.82352 9.82380 9.82407 9.82435 9.82462 28 27 28 27 97 0.17648 0.17620 0.17593 0.17565 0.17538 9.92027 9.92018 9.92010 9.92002 9.91993 9 8 8 9 g 20 19 18 17 16 8 9 10 20 30 2 2 3 6 9 .4 .7 .0 .0 .0 45 46 47 48 49 9.74474 9.74493 9.74512 9.74531 9.74549 19 19 19 18 9.82489 9.82517 9.82544 9.82571 9.82599 28 27 27 28 97 0.1751! 0.17483 0.17456 0.17429 0.17401 9.91985 9.91976 9.91968 9.91959 9.91951 9 8 9 8 9 15 14 13 12 11 40 50 12 15 9 .0 .0 8 To~ 51 52 53 54 9.74568 9.74587 9.74606 9.74625 9.74644 19 19 19 19 9.82626 9.82653 9.82681 9.82708 9.82735 27 28 27 27 0.17374 0.17347 0.17319 0.17292 0.17265 9.91942 9.91934 9.91925 9.91917 9.91908 8 9 8 9 g 10 9 8 7. 6 6 C 7 1 8 1 9 ] 10 1 .9 .1 .2 .4 .5 0.8 0.9 1.1 1.2 1.3 55 56 57 58 59 9.74662 9.74681 9.74700 9.74719 9.74737 19 Id 19 18 9.82762 9.82790 9.82817 9.82844 9.82871 28 27 27 27 28 0.17238 0.17210 0.17183 0.17156 0.17129 9.91900 9.91891 9.91883 9.91874 9.91866 9 8 9 8 9 5 4 3 2 1 20 30 4 40 6 50 "i .0 .5 .0 .5 2.7 4.0 5.3 6.7 60 9.74756 9.82899 0.17101 9.91857 d. L. Cotg. d.c. L.Tang. L. Sin. d. ' P .P 58 1062 LOGARITHMS OF TRIGONOMETRIC FUNCTIONS 34 ' L. Sin. d. L.Tang. d.c. L. Cotg L. Cos. d. P.P. 1 2 3 4 9.74756 9.74775 9.74794 9.74812 9.74831 19 19 18 19 19 18 19 19 18 19 18 19 19 18 19 18 19 18 19 18 19 18 19 18 19 18 19 18 18 19 18 19 18 18 19 18 18 18 19 18 18 19 18 18 18 18 19 18 18 18 18 18 19 18 18 18 18 18 18 18 9.82899 9.82926 9.82953 9.82980 9.83008 27 27 27 28 27 27 27 28 27 27 27 27 27 28 27 27 27 27 27 27 28 27 27 27 27 27 27 27 27 27 27 28 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 26 27 27 27 27 27 27 27 27 27 0.17101 0.17074 0.17047 0.17020 0.16992 9.91857 9.91849 9.91840 9.91832 9.91823 8 9 8 9 8 9 8 9 8 9 9 8 9 8 9 9 8 9 8 9 9 8 9 9 8 9 9 8 9 9 8 9 9 8 9 9 9 8 9 9 8 9 9 9 8 9 9 9 9 8 9 9 9 9 8 9 9 9 9 9 60 59 58 57 56 6 7 8 9 10 20 30 40 50 : i '5 ! 4 r M ' j i .'i :l ': \ 1 \ 4 5 6 7 8 9 10 20 30 40 50 J *v "ji '[ , i I If 2; r> 7 X 9 \) 7 8 9 6 7 8 9 ] 1 1 1 3 4 6 7 !8 27 2.8 2.7 J.3 3.2 J.7 3.6 1.2 4.1 L7 4.5 ).3 9.0 1.0 13.5 5.7 18.0 5.3 22.5 26 2.6 3.0 3.5 3.9 4.3 8.7 13.0 17.3 21.7 19 1.9 2.2 2.5 2.9 3.2 6.3 9.5 12.7 15.8 18 1.8 2.1 2.4 2.7 3.0 6.0 9.0 12.0 15.0 9 8 .9 0.8 .1 0.9 .2 1.1 .4 1.2 .5 1.3 .0 2.7 .5 4.0 .0 5.3 .5 6.7 5 6 7 8 9 9.74850 9.74868 9.74887 9.74906 9.74924 9.83035 9.83062 9.83089 9.83117 9.83144 0.16965 0.16938 0.16911 o!l6856 9.91815 9.91806 9.91798 9.91789 9.91781 55 54 53 52 51 10 11 12 13 14 9.74943 9.74961 9.74980 9.74999 9.75017 9.83171 9.83198 9.83225 9.83252 9.83280 0.16829 ' 0.16802 0.16775 0.16748 0.16720 9.91772 9.91763 9.91755 9.91746 9.91738 50 49 48 47 46 15 16 17 18 19 9.75036 9.75054 9.75073 9.75091 9.75110 9.83307 9.83334 9.83361 9.83388 9.83415 0.16693 0.16666 0.16639 0.16612 0.16585 9.91729 9.91720 9.91712 9.91703 9.91695 45 44 43 42 41 20 21 22 23 24 9.75128 9.75147 9.75165 9.75184 9.75202 9.83442 9.83470 9.83497 9.83524 9.83551 0.16558 0.16530 0.16503 0.16476 0.16449 9.91686 9.91677 9.91669 9.91660 9.91651 40 39 38 37 36 25 26 27 28 29 "30" 31 32 33 34 9.75221 9.75239 9.75258 9.75276 9.75294 9.83578 9.83605 9.83632 9.83659 9.83686 0.16422 0.16395 0.16368 0.16341 0.16314 9.91643 9.91634 9.91625 9.91617 9.91608 35 34 33 32 31 9.75313 9.75331 9.75350 9.75368 9.75386 9.83713 9.83740 9.83768 9.83795 9.83822 0.16287 0.16260 0.16232 0.16205 0.16178 9.91599 9.91591 9.91582 9.91573 9.91565 30 29 28 27 26 35 36 37 38 39 9.75405 9.75423 9.75441 9.75459 9.75478 9.83849 9.83876 9.83903 9.83930 9.83957 0.16151 0.16124 0.16097 0.16070 0.16043 9.91556 9.91547 9.91538 9.91530 9.91521 25 24 23 22 21 20 19 18 17 16 14 13 12 11 40 41 42 43 44 9.75496 9.75514 9.75533 9.75551 9.75569 9.83984 9.84011 9.84038 9.84065 9.84092 0.16016 0.15989 0.15962 0.15935 0.15908 9.91512 9.91504 9.91495 9.91486 9.91477 45 46 47 48 49 9.75587 9.75605 9.75624 9.75642 9.75660 9.84119 9.84146 9.84173 9.84200 9.84227 0.15881 0.15854 0.15827 0.15800 0.15773 9.91469 9.91460 9.91451 9.91442 9.91433 50 51 52 53 54 55 56 57 58 59 9.75678 9.75696 9.75714 9.75733 9.75751 9.84254 9.84280 9.84307 9.84334 9.84361 0.15746 0.15720 0.15693 0.15666 0.15639 9.91425 9.91416 9.91407 9.91398 9.91389 10 9 8 7 6 9.75769 9.75787 9.75805 9.75823 9.75841 9.84388 9.84415 9.84442 9.84469 9.84496 0.15612 0.15585 0.15558 0.15531 0.15504 9.91381 9.91372 9.91363 9.91354 9.91345 5 4 3- 2 1 60 9.75859 9.84523 0.15477 9.91336 L. Cos. d. L. Cotgr. d.c. L.Tang. L. Sin. d. P.P. 55 LOGARITHMS OF TRIGONOMETRIC FUNCTIONS 35 1063 1 L. Sin. d. L.Tang d. c. L. Cotg L. Cos. d. I '.P 1 2 3 4 9.75859 9.75877 9.75895 9.75913 9.75931 18 18 18 18 18 9.84523 9.84550 9.84576 9.84603 9.84630 27 26 27 27 27 0.15477 0.15450 0.15424 0.15397 0.15370 9.91336 9.91328 9.91319 9.91310 9.91301 8 9 9 9 60 59 58 57 56 2 6 5 7 7 >.7 ! 26 2.6 A 5 6 7 8 9 9.75949 9.75967 9.75985 9.76003 9.76021 18 18 18 18 18 9.84657 9.84684 9.84711 9.84738 9.84764 27 27 27 26 97 0.15343 0.15316 0.15289 0.15262 0.15236 9.91292 9.91283 9.91274 9.91266 9.91257 9 9 8 9 55 54 53 52 51 8 J 9 4 10 4 20 < 30 1J .1 .5 .0 5 3.5 3.9 4.3 8.7 13.0 10 11 12 13 14 9.76039 9.76057 9.76075 9.76093 9.76111 18 18 18 18 18 9.84791 9.84818 9.84845 9.84872 9.84899 27 27 27 27 26 0.15209 0.15182 0.15155 0.15128 0.15101 9.91248 9.91239 9.91230 9.91221 9.91212 9 9 9 9 50 49 48 47 46 40 18 50 22 .0 .5 | 17.3 21.7 | 15 16 17 18 19 9.76129 9.76146 9.76164 9.76182 9.76200 17 18 18 18 18 9.84925 9.84952 9.84979 9.85006 9.85033 27 27 27 27 9fi 0.15075 0.15048 0.15021 0.14994 0.14967 9.91203 9.91194 9.91185 9.91176 9.91167 9 9 9 9 45 44 43 42 41 6 7 8 9 10 1 2 2 2 3 .8 .1 .4 .7 .0 20 21 22 23 24 9.76218 9.76236 9.76253 9.76271 9.76289 18 17 18 18 18 9.85059 9.85086 9.85113 9.85140 9.85166 27 27 27 26 27 0.14941 0.14914 0.14887 0.14860 0.14834 9.91158 9.91149 9.91141 9.91132 9.91123 9 8 9 9 40 39 38 37 36 20 30 40 50 6 9 12 15 .0 .0 .0 .0 25 26 27 28 29 9.76307 9.76324 9.76342 9.76360 9.76378 17 18 18 18 17 9.85193 9.85220 9.85247 9.85273 9.85300 27 27 26 27 0.14807 0.14780 0.14753 0.14727 0.14700 9.91114 9.91105 9.91096 9.91087 9.91078 9 9 9 9 35 34 33 32 31 6 7 8 1 1 2 2 7 .7 .0 .3 30 31 32 33 34 9.76395 9.76413 9.76431 9.76448 9.76466 18 18 17 18 -IQ 9.85327 9.85354 9.85380 9.85407 9.85434 27 26 27 27 oc 0.14673 0.14646 0.14620 0.14593 0.14566 9.91069 9.91060 9.91051 9.91042 9.91033' 9 9 9 9 10 30 29 28 27 26 9 10 20 30 40 50 2 2 5 8 11 }<\ .6 .8 .7 .5 .3 2 35 36 37 38 39 9.76484 9.76501 9.76519 9.76537 9.76554 17 18 18 17 9.85460 9.85487 9.85514 9.85540 9.85567 27 27 26 27 0.14540 0.14513 0.14486 0.14460 0.14433 9.91023 9.91014 9.91005 9.90996 9.90987 9 9 9 9 25 24 23 22 21 6 7 1 1 3 n 40 41 42 43 44 9.76572 9.76590 9.76607 9.76625 9.76642 18 17 18 17 18 9.85594 9.85620 9.85647 9.85674 9.85700 26 27 27 26 97 0.14406 0.14380 0.14353 0.14326 0.14300 9.90978 9.90969 9.90960 9.90951 9.90942 9 9 9 9 9 20 19 18 17 16 8 9 10 20 30 1 1 1 3 5 3 5 7 3 45 46 47 48 49 9.76660 9.76677 9.76695 9.76712 9.76730 17 18 17 18 17 9.85727 9.85754 9.85780 9.85807 9.85834 27 26 27 27 9fi 0.14273 0.14246 0.14220 0.14193 0.14166 9.90933 9.90924 9.90915 9.90906 9.90896 9 9 9 10 9 15 14 13 12 11 40 50 6 8 B 7 3 8 50 51 52 53 54 9.76747 9.76765 976782 9.76800 9.76817 18 17 18 17 -IQ 9.85860 9.85887 9.85913 9.85940 9.85967 27 26 27 27 9fi 0.14140 0.14113 0.14087 0.14060 0.14033 9.90887 9.90878 9.90869 9.90860 9.90851 9 9 9 9 9 10 9 8. 6 6 7 1 8 1 9 1 10 1 .9 .1 .2 .4 .5 0.8 0.9 1.1 1.2 1.3 55 56 57 58 59 9.76835 9.76852 9.76870 9.76887 9.76904 17 18 17 17 9.85993 9.86020 9.86046 9.86073 9.86100 27 26 27 27 9fi 0.14007 0.13980 0.13954 0.13927 0.13900 9.90842 9.90832 9.90823 9.90814 9.90805 10 9 9 9 9 5 4 3 2 1 20 3 30 4 40 6 50 7 .U .5 .0 .5 2.7 4.0 5.3 6.7 60 9.76922 9.86126 0.13874 9.90796 L. Cos. d. L. Cotg. d.C. L.Tang. L. Sin. d. ' P P. 54 1064 LOGARITHMS OF TRIGONOMETRIC FUNCTIONS _ 36 1 L.Sin d. L.Tang d. c L. Cotg L.Cos d. ! M t ' ' 1 2 3 4 9.76922 9.76939 9.76957 9.76974 9.76991 17 18 17 17 18 9.86126 9.86153 9.86179 9.86206 9.86232 27 26 27 26 27 0.13874 0.13847 0.13821 0.13794 0.13768 9.90796 9.90787 9.90777 9.90768 9.90759 1C 9 9 60 59 58 57 56 6 7 >7 2.7 3 26 2.6 3 5 6 7 8 9 9.77009 9.77026 9.77043 9.77061 9.77078 17 17 18 17 17 9.86259 9.86285 9.86312 9.86338 9.86365 26 27 26 27 97 0.13741 0.13715 0.13688 0.13662 0.13635 9.90750 9.90741 9.90731 9.90722 9.90713 9 10 9 9 55 54 53 52 51 8 9 10 20 30 1 3.6 1.1 1.5 ? ") 3.5 3.9 '4.3 8.7 13.0 10 11 12 13 14 9.77095 9.77112 9.77130 9.77147 9.77164 17 18 17 17 17 9.86392 9.86418 9.86445 9.86471 9.86498 26 27 26 27 0.13608 0.13582 0.13555 0.13529 0.13502 9.90704 9.90694 9.90685 9.90676 9.90667 10 9 9 9 10 50 49 48 47 46 40 50 1, 2 v'0 tf J 17.3 21.7 8 15 16 17 18 19 9.77181 9.77199 9.77216 9.77233 9.77250 18 17 17 17 18 9.86524 9.86551 9.86577 9.86603 9.86630 27 26 26 27 0.13476 0.13449 0.13423 0.13397 0.13370 9.90657 9.90648 9.90639 9.90630 9.90620 9 9 9 10 45 44 43 42 41 6 7 8 9 1 4 ' -1 i L.8 IA 1.7 5.0 20 21 22 23 24 9.77268 9.77285 9.77302 9.77319 9.77336 17 17 17 17 17 9.86656 9.86683 9.86709 9.86736 9.86762 27 26 27 26 27 0.13344 0.13317 0.13291 0.13264 0.13238 9.90611 9.90602 9.90592 9.90583 9.90574 9 10 9 9 9 40 39 38 37 36 ' .JO 50 10 )0 ( ( ii M 25 26 27 28 29 9.77353 9.77370 9.77387 9.77405 9.77422 17 17 18 17 17 9.86789 9.86815 9.86842 9.86868 9.86894 26 27 26 26 0.13211 0.13185 0.13158 0.13132 0.13106 9.90565 9.90555 9.90546 9.90537 9.90527 10 9 9 10 35 34 33 32 31 f> 7 8 I i ! J'j .7 .0 .3 30 31 32 33 34 9.77439 9.77456 9.77473 9.77490 9.77507 17 17 17 17 17 9.86921 9,86947 9.86974 9.87000- 9.87027 26 27 26 27 2fi 0.13079 0.13053 0.13026 0.13000 0.12973 9.90518 9.90509 9.90499 9.90490 9.90480 9 10 9 10 30 29 28 27 26 ': f * \ "\ 9 JO o S 5 8 11 1 1 .6 .8- .7 .5 .3 2 35 36 37 38 39 9.77524 9.77541 9.77558 9.77575 9.77592 17 17 17 17 17 9.87053 9.87079 9.87106 9.87132 9.87158 26 27 26 26 27 0.12947 0.12921 0.12894 0.12868 0.12842 9.90471 9.90462 9.90452 9.90443 9.90434 9 10 9 9 1ft 25 24 23 22 21 6 r i 6 .6 40 41 42 43 44 9.77609 9.77626 9.77643 9.77660 9.77677 17 17 17 17 17 9.87185 9.87211 9.87238 9.87264 9.87290 26 27 26 26 0.12815 0.12789 0.12762 0.12736 0.12710 9.90424 9.90415 9.90405 9.90396 9.90386 9 10 9 10 20 19 18 17 16 j * < r' j] 8 9 2 2 5 8 .1 .4 .7 .3 .0 45 46 47 48 49 9.77694 9.77711 9.77728 9.77744 9.77761 17 17 16 17 17 9.87317 9.87343 9.87369 9.87396 9.87422 26 26 27 26 0.12683 0.12657 0.12631 0.12604 0.12578 9.90377 9.90368 9.90358 9.90349 9.90339 9 10 9 10 15 14 13 12 11 4 5 1 10 13 Q .7 .3 g 50 51 52 53 54 9.77778 9.77795 9.77812 9.77829 9.77846 17 17 17 17 16 9.87448 9.87475 9.87501 9.87527 9.87554 27 26 26 27 26 0.12552 0.12525 0.12499 0.12473 0.12446 9.90330 9.90320 9.90311 9.90301 9.90292 10 9 10 9 10 10 9 8 7 6 6 7 8 9 10 1 I 1 1 1 8 5 7 0.9 1.1 1.2 1.4 1.5 55 56 57 58 59 9.77862 9.77879 9.77896 9.77913 9.77930 17 17 17 17 16 9.87580 9.87606 9.87633 9.87659 9.87685 26 27 26 26 26 0.12420 0.12394 0.12367 0.12341 0.12315 9.90282 9.90273 9.90263 9.90254 9.90244 9 10 9 10 9 5 4 3 2 1 20 30 40 50 3 5 6 8 3 7 3 3.0 4.5 6.0 7.5 60 9.77946 9.87711 0.12289 9.90235 L. Cos. d. L. Cotg. d.c. L.Tang. L. Sin d. /" P. P. 53 LOGARITHMS OF TRIGONOMETRIC FUNCTIONS 37 1065 > L. Sin. d. L.Tang. d.c. L. Cotg. L. Cos. d. P .P. 1 2 3 4 9.77946 9.77963 9.77980 9.77997 9.78013 17 17 17 16 17 9.87711 9.87738 9.87764 9.87790 9.87817 27 26 26 27 26 0.12289 0.12262 0.12236 0.12210 0.12183 9.90235 9.90225 9.90216 9.90206 9.90197 10 9 10 9 60 59 58 57 56 6 7 27 2.7 q o 5 6 7 8 9 9.78030 9.78047 9.78063 9.78080 9.78097 17 16 17 17 9.87843 9.87869 9.87895 9.87922 9.87948 26 26 27 26 2fi 0.12157 0.12131 0.12105 0.12078 0.12052 9.90187 9.90178 9.90168 9.90159 9.90149 9 10 9 10 55 54 53 52 51 8 9 10 20 30 3.6 4.1 4.5 9.0 13.5 10 11 12 13 14 9.78113 9.78130 9.78147 9.78163 9.78180 17 17 16 17 9.87974 9.88000 9.88027 9.88053 9.88079 26 27 26 26 26 0.12026 0.12000 0.11973 0.11947 0.11921 9.90139 9.90130 9.90120 9.90111 9.90101 9 10 9 10 SO 49 48 47 46 40 50 18.0 22.5 26 15 16 17 18 19 9.78197 9.78213 9.78230 9.78246 9.78263 16 17 16 17 17 9.88105 9.88131 9.88158 9.88184 9.88210 26 27 26 26 26 0.11895 0.11869 0.11842 0.11816 0.11790 9.90091 9.90082 9.90072 9.90063 9.90053 9 10 9 10 45 44 43 42 41 6 7 8 9 10 2.6 3.0 3.5 3.9 4.3 20 21 22 23 24 9.78280 9.78296 9.78313 9.78329 9.78346 16 17 16 17 9.88236 9.88262 9.88289 9.88315 9.88341 26 27 26 26 26 0.11764 0.11738 0.11711 0.11685 0.11659 9.90043 9.90034 9.90024 9.90014 9.90005 9 10 10 9 40 39 38 37 36 20 30 40 50 8.7 13.0 17.3 21.7 25 26 27 28 29 9.78362 9.78379 9.78395 9.78412 9.78428 17 16 17 16 9.88367 9.88393 9.88420 9.88446 9.88472 26 27 26 26 26 0.11633 0.11607 0.11580 0.11554 0.11528 9.89995 9.89985 9.89976 9.89966 9.89956 10 9 10 10 35 34 33 32 31 6 7 8 17 1.7 2.0 2.3 30 31 32 33 34 9.78445 9.78461 9.78478 9.78494 9.78510 16 17 16 16 9.88498 9.88524 9.88550 9.88577 9.88603 26 26 27 26 26 0.11502 0.11476 0.11450 0.11423 0.11397 9.89947 9.89937 9.89927 9.89918 9.89908 10 10 9 10 30 29 28 27 26 9 10 20 30 40 50 2.6 2.8 5.7 8.5 11.3 142 35 36 37 38 39 9.78527 9.78543 9.78560 9.78576 9.78592 16 17 16 16 17 9.88629 9.88655 9.88681 9.88707 9.88733 26 26 26 26 26 0.11371 0.11345 0.11319 0.11293 0.11267 9.89898 9.89888 9.89879 9.89869 9.89859 10 9 10 10 10 25 24 23 22 21 6 7 16 1.6 1 9 40 41 42 43 44 9.78609 9.78625 9.78642 9.78658 9.78674 16 17 16 16 9.88759 9.88786 9.88812 9.88838 9.88864 27 26 26 26 26 0.11241 0.11214 0.11188 0.11162 0.11136 9.89849 9.89840 9.89830 9.89820 9.89810 9 10 10 10 20 19 18 17 16 8 9 10 20 30 2.1 2.4 2.7 5.3 8.0 45 46 47 48 49 9.78691 9.78707 9.78723 9.78739 9.78756 16 16 16 17 9.88890 9.88916 9.88942 9.88968 9.88994 26 26 26 26 26 0.11110 0.11084 0.11058 0.11032 0.11006 9.89801 9.89791 9.89781 9.89771 9.89761 10 10 10 10 15 14 13 12 11 40 50 | 10.7 13.3 9 50 51 52 53 54 9.78772 9.78788 9.78805 9.78821 9.78837 16 17 16 16 16 9.89020 9.89046 9.89073 9.89099 9.89125 26 27 26 26 9g 0.10980 0.10954 0.10927 0.10901 0.10875 9.89752 9.89742 9.89732 9.89722 9.89712 10 10 10 10 10 10 9 8 7 6 6 1 7 1 8 1 9 1 10 1 .0 0.9 .2 1.1 .3 1.2 .5 1.4 .7 1.5 55 56 57 58 59 9.78853 9.78869 9.78886 9.78902 9.78918 16 17 16 16 16 9.89151 9.89177 9.89203 9.89229 9.89255 26 26 26 26 26 0.10849 0.10823 0.10797 0.10771 0.10745 9.89702 9.89693 9.89683 9.89673 9.89663 9 10 10 10 10 5 4 3 2 1 20 3 30 5 40 6 50 8 .3 3.0 .0 4.5 .7 6.0 .3 7.5 60 9.78934 9.89281 0.10719 9.89653 L. Cos. d. L. Cotg. d.c. L.Tang. L. Sin. d. / P .P. 52 1066 LOGARITHMS OF TRIGONOMETRIC FUNCTIONS 38 / L. Sin. d. L.Tang. d.c. L. Cotg. L. Cos. d. P P 1 2 3 4 9.78934 9.78950 9.78967 9.78983 9.78999 16 17 16 16 Ifi 9.89281 9.89307 9.89333 9.89359 9.89385 26 26 26 26 2fi 0.10719 0.10693 0.10667 0.10641 0.10615 9.89653 9.89643 9.89633 9.89624 9.89614 10 10 9 10 10 60 59 58 57 56 6 *j 2 2 3 6 .6 Q 25 2.5 2 9 5 6 7 8 9 9.79015 9.79031 9.79047 9.79063 9.79079- 16 16 16 16 16 9.89411 9.89437 9.89463 9.89489 9.89515 26 26 26 26 26 0.10589 0.10563 0.10537 0.10511 0.10485 9.89604 9.89594 9.89584 9.89574 9.89564 10 10 10 10 10 55 54 53 52 51 8 9 10 20 30 3 3 4 8 1?, 5 9 8 7 3.3 3.8 4.2 8.3 12.6 10 11 12 13 14 9.79095 9.79111 9.79128 9.79144 9.79160 16 17 16 16 Ifi 9.89541 9.89567 9.89593 9.89619 9.89645 26 26 26 26 9fi 0.10459 0.10433 0.10407 0.10381 0.10355 9.89554 9.89544 9.89534 9.89524 9.89514 10 10 10 10 10 50 49 48 47 46 40 50 17 21 3 7 1 16.7 20.8 7 15 16 17 18 19 9.79176 9.79192 9.79208 9.79224 9.79240 16 16 16 16 Ifi 9.89671 9.89697 9.89723 9.89749 9.89775 26 26 26 26 9fi 0.10329 0.10303 0.10277 0.10251 0.10225 9.89504 9.89495 9.89485 9.89475 9.89465 9 10 10 10 10 45 44 43 42 41 [: 6 7 8 9 1 '3 -3 5 5 .7 .0 .3 .6 .8 20 21 22 23 24 9.79256 9.79272 9.79288 9.79304 9.79319 16 16 16 15 Ifi 9.89801 9.89827 9.89853 9.89879 9.89905 26 26 26 26 9fi 0.10199 0.10173 0.10147 0.10121 0.10095 9.89455 9.89445 9.89435 9.89425 9.89415 10 10 10 10 10 40 39 38 37 36 j ! < '. i ^U io 10 >U '.i 11 U .7 .5 .3 .2 25 26 27 28 29 9.79335 9.79351 9.79367 9.79383 9.79399 16 16 16 16 9.89931 9.89957 9.89983 9.90009 9.90035 26 26 26 26 0.10069 0.10043 0.10017 0.09991 0.09965 9.89405 9.89395 9.89385 9.89375 9.89364 10 10 10 11 35 34 33 32 31 6 7 8 1 1 1 2 3 6 9 1 15 1.5 1.8 2.0 30 31 32 33 34 9.79415 9.79431 9.79447 9.79463 9.79478 16 16 16 15 Ifi 9.90061 9.90086 9.90112 9.90138 9.90164 25 26 26 26 2fi 0.09939 0.09914 0.09888 0.09862 0.09836 9.89354 9.89344 9.89334 9.89324 9.89314 10 10 10 10 10 30 29 28 27 26 9 10 20 30 40 50 2 2 5 8 10 IS 4 7 3 .0 7 8 2.3 2.5 5.0 7.5 10.0 125 35 36 37 38 39 9.79494 9.79510 9.79526 9.79542 9.79558 16 16 16 16 TS 9.90190 9.90216 9.90242 9.90268 9.90294 26 26 26 26 2fi 0.09810 0.09784 0.09758 0.09732 0.09706 9.89304 9.89294 9.89284 9.89274 9.89264 10 10 10 10 10 25 24 23 22 21 6 7 1 1 ] 1' ' 1 3 40 41 42 43 44 9.79573 9.79589 9.79605 9.79621 9.79636 16 16 16 15 9.90320 9.90346 9.90371 9.90397 9.90423 26 25 . 26 26 0.09680 0.09654 0.09629 0.09603 0.09577 9.89254 9.89244 9.89233 9.89223 9.89213 10 11 10 10 10 20 19 18 17 16 8 9 10 20 -to 1 1 1 3 6 5 7 8 7 5 45 46 47 48 49 9.79652 9.79668 9.79684 9.79699 9.79715 16 16 15 16 Ifi 9.90449 9.90475 9.90501 9.90527 9.90553 26 26 26 26 nr. 0.09551 0.09525 0.09499 0.09473 0.09447 9.89203 9.89193 9.89183 9.89173 9.89162 10 10 10 11 10 15 14 13 12 11 40 50 | 7 9 n 3 2 9 50 51 52 53 54 9.79731 9.79746 9.79762 9.79778 9.79793 15 16 16 15 9.90578 9.90604 9.90630 9.90656 9.90682 26 26 26 26 0.09422 0.09396 0.09370 0.09344 0.09318 9.89152 9.89142 9.89132 9.89122 9.89112 10 10 10 10 10 9 8 7 6 6 7 8 9 10 1 1 1 1 1 .0 .2 .3 .5 .7 0.9 1.1 1.2 1.4 1.5 55 56 57 58 59 9.79809 9.79825 9.79840 9.79856 9.79872 16 15 16 16 IK 9.90708 9.90734 9.90759 9.90785 9.90811 26 25 26 26 Qfi 0.09292 0.09266 0.09241 0.09215 0.09189 9.89101 9.89091 9.89081 9.89071 9.89060 10 10 10 11 10 5 4 3 2 1 20 30 40 50 3 5 6 8 .3 .0 .7 .3 3.0 4.5 6.0 7.5 60 9.79887 9.90837 0.09163 9.89050 L. Cos. d. L. Cotg. d.c. L.Tang. L. Sin. d. r P P LOGARITHMS OF TRIGONOMETRIC FUNCTIONS 39 1067 ' L. Sin. d. L.Tang. d.c. L. Cotg.l L. Cos. d. P .P. 1 2 3 4 9.79887 9.79903 9.79918 9.79934 9.79950 16 15 16 16 1C 9.90837 9.90863 9.90889 9.90914 9.90940 26 26 25 26 0.09163 9.89050 0.09137 9.89040 0.09111 9.89030 0.09086 9.89020 0.09060 9.89009 10 10 10 11 60 59 58 57 56 6 26 2.6 5 6 7 8 9 9.79965 9.79981 9.79996 9.80012 9.80027 16 15 16 15 16 9.90966 9.90992 9.91018 9.91043 9.91069 26 26 25 26 0.09034 9.88999 0.09008 9.88989 0.08982 9.88978 0.08957 9.88968 0.08931 9.88958 10 11 10 10 55 54 53 52 51 "8 9 10 20 30 3.5 3.9 4.3 8.7 13.0 10 11 12 13 14 9.80043 9.80058 9.80074 9.80089 9.80105 15 16 15 16 1C 9.91095 9.91121 9.91147 9.91172 9.91198 26 26 25 26 0.08905 9.88948 0.08879 9.88937 0.08853 9.88927 0.08828 9.88917 0.08802 9.88906 11 10 10 11 50 49 48 47 46 40 50 17.3 21.7 25 15 16 17 18 19 9.80120 9.80136 9.80151 9,80166 9.80182 16 15 15 16 lit 9.91224 9.91250 9.91276 9.91301 9.91327 26 26 25 26 0.08776 9.88896 0.08750 9.88886 0.08724 9.88875 0.08699 9.88865 0.08673 9.88855 10 11 10 10 45 44 43 42 41 6 7 8 9 10 2.5 2.9 3.3 3.8 4.2 20 21 22 23 24 9.80197 9.80213 9.80228 9.80244 9.80259 16 15 16 15 15 9.91353 9.91379 9.91404 9.91430 9.91456 26 25 26 26 2fi 0.08647 9.88844 0.08621 9.88834 0.08596 9.88824 0.08570 9.88813 0.08544 9.88803 10 10 11 10 10 40 39 38 37 36 20 30 40 50 8.3 12.5 16.7 20.8 25 26 27 28 29 9.80274 9.80290 9.8C305 9.80320 9.80336 16 15 15 16 9.91482 9.91507 9.91533 9.91559 9.91585 25 26 26 26 0.08518 9.88793 0.08493 9.88782 0.08467 9.88772 0.08441 9.88761 0.08415 9.88751 11 10 11 10 35 34 33 32 31 6 7 8 16 1.6 1.9 2.1 30 31 32 33 34 9.80351 9.80366 9.80382 9.80397 9.80412 15 16 15 15 16 9.91610 9.91636 9.91662 9.916S8 9.91713 26 26 26 25 9fi 0.08390 9.88741 0.08364 9.88730 0.08338 9.88720 0.08312 9.88709 0.08287 9.88699 11 10 11 10 11 30 29 28 27 26 9 10 20 30 40 50 2.4 2.7 5.3 8.0 10.7 133 35 36 37 38 39 9.80428 9.80443 9.80458 9.80473 9.80489 15 15 15 16 1C 9.91739 9.91765 9.91791 9.91816 9.91842 26 26 25 26 0.08261 9.88688 0.08235 9.88678 0.08209 9.88668 0.08184 9.88657 0.08158 9.88647 10 10 11 10 25 24 23 22 21 6 15 1.5 40 41 42 43 44 9.80504 9.80519 9.80534 9.80550 9.80565 15 15 16 15 9.91868 9.91893 9.91919 9.91945 9.91971 25 26 26 26 0.08132 9.88636 0.08107 9.88626 0.08081 9.88615 0.08055 9.88605 0.08029 9.88594 10 11 10 11 20 19 18 17 16 8 9 10 20 30 2.0 2.3 2.5 5.0 7.5 45 46 47 48 49 9.80580 9.80595* 9.80610 9.80625 9.80641 15 15 15 16 15 9.91996 9.92022 9.92048 9.92073 9.92099 26 26 25 26 9fi 0.08004 9.88584 0.07978 9.88573 0.07952 9.88563 0.07927 9.88552 0.07901 9.88542 11 10 11 10 11 15 14 13 12 11 40 50 | 10.0 12.5 1 10 50 51 52 53 54 9.80656 9.80671 9.80686 9.80701 9.80716 15 15 15 15 15 9.92125 9.92150 9.92176 9.92202 9.92227 25 26 26 25 2fi 0.07875 9.88531 0.07850 9.88521 0.07824 9.88510 0.07798 9.88499 0.07773 9.88489 10 11 11 10 11 10 9 8 7 6 6 1 7 1 8 1 9 1 10 1 1 1.0 3 1.2 5 1.3 7 1.5 8 1.7 55 56 57 58 59 9.80731 9.80746 9.80762 9.80777 9.80792 15 16 15 15 -1C 9.92253 9.92279 9.92304 9.92330 9.92356 26 25 26 26 OK 0.07747 9.88478 0.07721 9.88468 0.07696 9.88457 0.07670 9.88447 0.07644 9.88436 10 11 10 11 11 5 4 3 2 1 20 3 30 5 40 7 50 9 7 3.3 5 5.0 3 6.7 2 8.3 60 9.80807 9.92381 0.07619 9.88425 L. Cos. d. L. Cotg. rt.c. L.Tang. | L. Sin. d. / P P. 50 1068 LOGARITHMS OF TRIGONOMETRIC FUNCTIONS 40 / L. Sin. d. L.Tang. d.c. L. Cotg. L. Cos. d. P .P. 1 2 3 4 9.80807 9.80822 9.80837 9.80852 9.80867 15 15 15 15 -ic 9.92381 9.92407 9.92433 9.92458 9.92484 26 26 25 26 26 0.07619 0.07593 0.07567 0.07542 0.07516 9.88425 9.88415 9.88404 9.88394 9.88383 10 11 10 11 60 59 58 57 56 6 7 26 2.6 3 5 6 7 8 9 9.80882 9.80897 9.80912 9.80927 9.80942 15 15 15 15 9.92510 9.92535 9.92561 9.92587 9.92612 25 26 26 25 9fi 0.07490 0.07465 0.07439 0.07413 0.07388 9.88372 9.88362 9.88351 9.88340 9.88330 10 11 11 10 55 54 53 52 51 8 9 10 20 30 3.5 3.9 4.3 8.7 13.0 10 11 12 13 14 9.80957 9.80972 9.80987 9.81002 9.81017 15 15 15 15 9.92638 9.92663 9.92689 9.92715 9.92740 25 26 26 25 2fi 0.07362 0.07337 0.07311 0.07285 0.07260 9.88319 9.88308 9.88298 9.88287 9.88276 11 10 11 11 in 50 49 48 47 46 40 50 17.3 21.7 25 15 16 17 18 19 9.81032 9.81047 9.81061 9.81076 9.81091 15 14 15 15 IS 9.92766 9.92792 9.92817 9.92843 9.92868 26 25 26 25 26 0.07234 0.07208 0.07183 0.07157 0.07132 9.88266 9.88255 9.88244 9.88234 9.88223 11 11 10 11 45 44 43 42 41 6 7 8 9 10 2.5 2.9 3.3 3.8 4.2 20 21 22 23 24 9.81106 9.81121 9.81136 9.81151 9.81166 15 15 15 15 14 9.92894 9.92920 9.92945 9.92971 9.92996 26 25 26 25 26 0.07106 0.07080 0.07055 0.07029 0.07004 9.88212 9.88201 9.88191 9.88180 9.88169 11 10 11 11 n 40 39 38 37 36 20 30 40 50 8.3 12.5 16.7 20.8 25 26 27 28 29 9.81180 9.81195 9.81210 9.81225 9.81240 15 15 15 15 9.93022 9.93048 9.93073 9.93099 9.93124 26 25 26 25 0.06978 0.06952 0.06927 0.06901 0.06876 9.88158 9.88148 9.88137 9.88126 9.88115 10 11 11 11 35 34 33 32 31 6 7 8 15 1.5 1.8 2.0 SO 81 32 33 34 9.81254 9.81269 9.81284 9.81299 9.81314 15 15 15 15 9.93150 9.93175 9.93201 9.93227 9.93252 25 26 26 25 9fi 0.06850 0.06825 0.06799 0.06773 0.06748 9.88105 9.88094 9.88083 9.88072 9.88061 11 11 11 11 1ft 30 29 28 27 26 9 10 20 30 40 50 2.3 2.5 5.0 7.5 10.0 12 5 35 36 37 38 39 9.81328 9.81343 9.81358 9.81372 9.81387 15 15 14 15 1C 9.93278 9.93303 9.93329 9.93354 9.93380 25 26 25 26 9fi 0.06722 0.06697 0.06671 0.06646 0.06620 9.88051 9.88040 9.88029 9.88018 9.88007 11 11 11 11 25 24 23 22 21 6 14 1.4 40 41 42 43 44 9.81402 9.81417 9.81431 9.81446 9.81461 15 14 15 15 14 9.93406 9.93431 9.93457 9.93482 9.93508 25 26 25 26 25 0.06594 0.06569 0.06543 0.06518 0.06492 9.87996 9.87985 9.87975 9.87964 9.87953 11 10 11 11 J]_ 20 19 18 17 16 8 9 10 20 30 1.9 2.1 2.3 4.7 7.0 45 46 47 48 49 9.81475 9.81490 9.81505 9.81519 9.81534 15 15 14 15 1C 9.93533 9.93559 9.93584 9.93610 9.93636 26 25 26 26 0.06467 0.06441 0.06416 0.06390 0.06364 9.87942 9.87931 9.87920 9.87909 9.87898 11 11 11 11 15 14 13 12 11 40 50 9.3 11.7 1 10 50 51 52 53 54 9.81549 9.81563 9.81578 9.81592 9.81607 14 15 14 15 15 9.93661 9.93687 9.93712 9.93738 9.93763 26 25 26 25 Ofi 0.06339 0.06313 0.06288 0.06262 0.06237 9.87887 9.87877 9.87866 9.87855 9.87844 10 11 11 11 10 9 8 7 6 6 1 7 1 8 1 9 1 10 1 .1 1.0 .3 1.2 .5 1.3 .7 1.5 .8 1.7 55 56 57 58 59 9.81622 9.81636 9.81651 9.81665 9.81680 14 15 14 15 9.93789 9.93814 9.93840 9.93865 9.93891 25 26 25 26 0.06211 0.06186 0.06160 0.06135 0.06109 9.87833 9.87822 9.87811 9.87800 9.87789 11 11 11 11 5 4 3 2 1 20 3 30 5 40 7 50 9 .7 3.3 .5 5.0 3 6.7 .2 8.3 60 9.81694 9.93916 0.06084 9.87778 L. Cos. d. L. Cotg. d.G. L.Tang. L. Sin. d. i P P. 49 LOGARITHMS OF TRIGONOMETRIC FUNCTIONS 41 1069 '_ L. Sin. d. L.Tang d.c. L. Cotg L. Cos d. P .P. 1 2 3 4 9.81694 9.81709 9.81723 9.81738 9.81752 15 14 15 14 15 9.93916 9.93942 9.93967 9.93993 9.94018 26 25 26 25 9fi 0.06084 0.06058 0.06033 0.06007 0.05982 9.87778 9.87767 9.87756 9.87745 9.87734 11 11 11 11 60 59 58 57 56 6 26 2.6 5 6 7 8 9 9.81767 9.81781 9.81796 9.81810 9.81825 14 15 14 15 14 9.94044 9.94069 9.94095 9.94120 9.94146 25 26 25 26 25 0.05956 0.05931 0.05905 0.05880 0.05854 9.87723 9.87712 9.87701 9.87690 9.87679 11 11 11 11 11 55 54 53 52 51 8 9 10 20 30 3.5 3.9 4.3 8.7 13.0 10 11 12 13 14 9.81839 9.81854 9.81868 9.81882 9.81897 15 14 14 15 14 9.94171 9.94197 9.94222 9.94248 9.94273 26 25 26 25 26 0.05829 0.05803 0.05778 0.05752 0.05727 9.87668 9.87657 9.87646 9.87635 9.87624 11 11 11 11 50 49 48 47 46 40 50 17.3 21.7 25 15 16 17 18 19 9.81911 9.81926 9.81940 9.81955 9.81969 15 14 15 14 14 9.94299 9.94324 9.94350 9.94375 9.94401 25 26 25 26 25 0.05701 0.05676 0.05650 0.05625 0.65599 9.87613 9.87601 9.87590 9.87579 9.87568 12 11 11 11 45 44 43 42 41 6 7 8 9 10 2.5 2.9 3.3 3.8 4.2 20 21 22 23 24 9.81983 9.81998 9.82012 9.82026 9.82041 15 14 14 15 9.94426 9.94452 9.94477 9.94503 9.94528 26 25 26 25 0.05574 0.05548 0.05523 0.05497 0.05472 9.87557 9.87546 9.87535 9.87524 9.87513 11 11 11 11 40 39 38 37 36 20 30 40 50 8.3 12.5 16.7 20.8 25 26 27 28 29 9.82055 9.82069 9.82084 9.82098 9.82112 14 15 14 14 14 9.94554 9.94579 9.94604 9.94630 9.94655 25 25 26 25 9fi 0.05446 0.05421 0.05396 0.05370 0.05345 9.87501 9.87490 9.87479 9.87468 9.87457 11 11 11 11 35 34 33 32 31 6 7 8 15 1.5 18 2.0 30 31 32 33 34 9.82126 9.82141 9.82155 9.82169 9.82184 15 14 14 15 14 9.94681 9.94706 9.94732 5.94757 9.94783 25 26 25 26 25 0.05319 0.05294 0.05268 0.05243 0.05217 9.87446 9.87434 9.87423 9.87412 9.87401 12 11 11 11 30 29 28 27 26 9 10 20 30 40 50 2.3 2.5 5.0 7.5 10.0 12 5 35 36 37 38 39 9.82198 9.82212 9.82226 9.82240 9.82255 14 14 14 15 14. 9.94808 9.94834 9.94859 9.94884 9.94910 26 25 25 26 oc 0.05192 0.05166 0.05141 0.05116 0.05090 9.87390 9.87378 9.87367 9.87356 9.87345 12 11 11 11 25 24 23 22 21 6 14 1.4 40 41 42 43 44 9.82269 9.82283 9.82297 9.82311 9.82326 14 14 14 15 14 9.94935 9.94961 9.94986 9.95012 9.95037 26 25 26 25 25 0.05065 0.05039 0.05014 0.04988 0.04963 9.87334 9.87322 9.87311 9.87300 9.87288 12 11 11 12 11 20 19 18 17 16 8 9 10 20 30 1.9 2.1 2.3 4.7 7.0 45 46 47 48 49 9.82340 9.82354 9.82368 9.82382 9.82396 14 14 14 14 14 9.95062 9.95088 9.95113 9.95139 9.95164 26 25 26 25 26 0.04938 0.04912 0.04887 0.04861 0.04836 9.87277 9.87266 9.87255 9.87243 9.87232 11 11 12 11 11 15 14 13 12 11 40 50 | 9.3 11.7 2 II SO 51 52 53 54 9.82410 9.82424 9.82439 9.82453 9.82467 14 15 14 14 14 9.95190 9.95215 9.95240 9.95266 9.95291 25 25 26 25 26 0.04810 0.04785 0.04760 0.04734 0.04709 9.87221 9.87209 9.87198 9.87187 9.87175 12 11 11 12 11 10 9 8 7 6 6 1 7 1 8 1 9 1 10 2 .2 1.1 .4 1.3 .6 1.5 .8 1.7 1.8 55 56 57 58 59 9.82481 9.82495 9.82509 9.82523 9.82537 14 14 14 14 14 9.95317 9.95342 9.95368 9.95393 9.95418 25 26 25 25 26 0.04683 0.04658 0.04632 0.04607 0.04582 9.87164 9.87153 9.87141 9.87130 9.87119 11 12 11 11 12 5 4 3 2 1 20 4 30 6 40 8 50 10 .0 3.7 .0 5.5 .0 7.3 .0 9.2 60 9.82551 9.95444 0.04556 9.87107 L. Cos. d. L.CotgJ d.c. L.Tang. L. Sin. d. ' P. P. 48 1070 LOGARITHMS OF TRIGONOMETRIC FUNCTIONS 42 t L. Sin. d. L.Tang. d.c. L. Cotg. L. Cos. d. P .P. 1 2 3 4 9.82551 9.82565 9.82579 9.82593 9.82607 14 14 14 14 9.95444 9.95469 9.95495 9.95520 9.95545 25 26 25 25 9fi 0.04556 0.04531 0.04505 0.04480 0.04455 9.87107 9.87096 9.87085 9.87073 9.87062 11 11 12 11 60 59 58 57 56 6 7 26 2.6 3 5 6 7 8 9 9.82621 9.82635 9.82649 9.82663 9.82677 14 14 14 14 14 9.95571 9.95596 9.95622 9.95647 9.95672 25 26 25 25 26 0.04429 0.04404 0.04378 0.04353 0.04328 9.87050 9.87039 9.87028 9.87016 9.87005 11 11 12 11 19 55 54 53 52 51 8 9 10 20 30 3.5 3.9 4.3 8.7 13.0 10 11 12 13 14 9.82691 9.82705 9.82719 9.82733 9.82747 14 14 14 14 14 9.95698 9.95723 9.95748 9.95774 9.95799 25 25 26 25 26 0.04302 0.04277 0.04252 0.04226 0.04201 9.86993 9.86982 9.86970 9.86959 9.86947 11 12 11 12 jl 50 49 48 47 46 40 50 17.3 21.7 25 15 16 17 18 19 9.82761 9.82775 9.82788 9.82802 9.82816 14 13 14 J4 14 9.95825 9.95850 9.95875 9.95901 9.95926 25 25 26 25 2fi 0.04175 0.04150 0.04125 0.04099 0.04074 9.86936 9.86924 9.86913 9.86902 9.86890 12 11 11 12 45 44 43 42 41 6 7 8 9 10 2.5 2.9 3.3 3.8 4.2 20 21 22 23 24 9.82830 9.82844 9.82858 9.82872 9.82885 14 14 14 13 14 9.95952 9.95977 9.96002 9.96028 9.96053 25 25 26 25 25 0.04048 0.04023 0.03998 0.03972 0.03947 9.86879 9.86867 9.86855 9.86844 9.86832 12 12 11 12 40 39 38 37 36 20 30 40 50 8.3 12.5 16.7 20.8 25 26 27 28 29 9.82899 9.82913 9.82927 9.82941 9.82955 14 14 14 14 13 9.96078 9.96104 9.96129 9.96155 9.96180 26 25 26 25 OX 0.03922 0.03896 0.03871 0.03845 0.03820 9.86821 9.86809 9.86798 9.86786 9.86775 12 11 12 11 35 34 33 32 31 6 7 8 14 1.4 1.6 1.9 30 31 32 33 34 9.82968 9.82982 9.82996 9.83010 9.83023 14 14 14 13 14 9.96205 9.96231 9.96256 9.96281 9.96307 26 25 25 26 25 0.03795 0.03769 0.03744 0.03719 0.03693 9.86763 9.86752 9.86740 9.86728 9.86717 11 12 12 11 30 29 28 27 26 9 10 20 30 40 50 2.1 2.3 4.7 7.0 9.3 11 7 35 36 37 38 39 9.83037 9.83051 9.83065 9.83078 9.83092 14 14 13 14 14 9.96332 9.96357 9.96383 9.96408 9.96433 25 26 25 25 26 0.03668 0.03643 0.03617 0.03592 0.03567 9.86705 9.86694 9.86682 9.86670 9.86659 11 12 12 11 19 25 24 23 22 21 6 7 13 1.3 1 ^ 40 41 42 43 44 9.83106 9.83120 9.83133 9.83147 9.83161 14 13 14 14 13 9.96459 9.96484 9.96510 9.96535 9.96560 25 26 25 25 26 0.03541 0.03516 0.03490 0.03465 0.03440 9.86647 9.86635 9.86624 9.86612 9.86600 12 11 12 12 20 19 18 17 16 8 9 10 20 30 1.7 2.0 2.2 4.3 6.5 45 46 47 48 49 9.83174 9.83188 9.83202 9.83215 9.83229 14 14 13 14 13 9.96586 9.96611 9.96636 9.96662 9.96687 25 25 26 25 25 0.03414 0.03389 0.03364 0.03338 0.03313 9.86589 9.86577 9.86565 9.86554 9.86542 12 12 11 12 19 15 14 13 12 11 40 60 8.7 10.8 2 II 50 51 52 53 54 9.83242 9.83256 9.83270 9.83283 9.83297 14 14 13 14 13 9.96712 9.96738 9.96763 9.96788 9.96814 26 25 25 26 25 0.03288 0.03262 0.03237 0.03212 0.03186 9.86530 9.86518 9.86507 9.86495 9.86483 12 11 12 12 10 9 8 7 6 6 1 7 ] 8 ] 9 ] 10 ; L.2 1.1 .4 1.3 ..6 1.5 ..8 1.7 5.0 1.8 55 56 57 58 59 9.83310 9.83324 9.83338 9.83351 9.83365 14 14 13 14 13 9.96839 9.96864 9.96890 9.96915 9.96940 26 25 25 26 0.03161 0.03136 0.03110 0.03085 0.03060 9.86472 9.86460 9.86448 9.86436 9.86425 12 12 12 11 12 5 4 3 2 1 20 4 30 ( 40 * 50 1( 1.0 3.7 >.0 5.5 5.0 7.3 >.0 9.2 60 9.83378 9.96966 0.03034 9.86413 L. Cos. d. L. Cotg. d.c. L.Tang. L. Sin. d. / P P. 47 LOGARITHMS OF TRIGONOMETRIC FUNCTIONS 43 1071 / L. Sin. d. L.Tang. d.c. L. Cotg. L. Cos. d. P P. 1 2 3 4 9.83378 9.83392 9.83405 9.83419 9.83432 14 13 14 13 14 9.96966 9.96991 9.97016 9.97042 9.97067 25 25 26 25 25 0.03034 0.03009 0.02984 0.02958 0.02933 9.86413 9.86401 9.86389 9.86377 9.86366 12 12 12 11 60 59 58 57 56 6 7 26 2.6 3 5 6 7 8 9 9.83446 9.83459 9.83473 9.83486 9.83500 13 14 13 14 -iq 9.97092 9.97118 9.97143 9.97168 9.97193 26 25 25 25 0.02908 0.02882 0.02857 0.02832 0.02807 9.86354 9.86342 9.86330 9.86318 9.86306 12 12 12 12 55 54 53 52 51 8 9 10 20 30 3.5 3.9 4.3 8.7 18.0 10 11 12 13 14 9.83513 9.83527 9.83540 9.83554 9.83567 14 13 14 13 14 9.97219 9.97244 9.97269 9.97295 9.97320 25 25 26 25 25 0.02781 0.02756 0.02731 0.02705 0.02680 9.86295 9.86283 9.86271 9.86259 9.86247 12 12 12 12 12 50 49 48 47 46 40 50 17.3 21.7 25 15 16 17 18 19 9.83581 9.83594 9.83608 9.83621 9.83634 13 14 13 13 9.97345 9.97371 9.97396 9.97421 9.97447 26 25 25 26 0.02655 0.02629 0.02604 0.02579 0.02553 9.86235 9.86223 9.86211 9.86200 9.86188 12 12 11 12 12 45 44 43 42 41 6 7 8 9 10 2.5 2.9 3.3 3.8 4.2 20 21 22 23 24 9.83648 9.83661 9.83674 9.83688 9.83701 13 13 14 13 9.97472 9.97497 9.97523 9.97548 9.97573 25 26 25 25 0.02528 0.02503 0.02477 0.02452 0.02427 9.86176 9.86164 9.86152 9.86140 9.86128 12 12 12 12 40 39 38 37 36 20 30 40 50 8.3 12.5 16.7 20.8 25 26 27 28 29 9.83715 9.83728 9.83741 9.83755 9.83768 13 13 14 13 9.97598 9.97624 9.97649 9.97674 9.97700 26 25 25 26 oc 0.02402 0.02376 0.02351 0.02326 0.02300 9.86116 9.86104 9.86092 9.86080 9.86068 12 12 12 12 12 35 34 33 32 31 6 7 8 14 1.4 1.6 1.9 30 31 32 33 34 9.83781 9.83795 9.83808 9.83821 9.83834 14 13 13 13 14 9.97725 9.97750 9.97776 9.97801 9.97826 25 26 25 25 25 0.02275 0.02250 0.02224 0.02199 0.02174 9.86056 9.86044 9.86032 9.86020 9.86008 12 12 12 12 12 30 29 28 27 26 10 20 30 40 50 2.3 4.7 7.0 9.3 11.7 35 36 37 38 39 9.83848 9.83861 9.83874 9.83887 9.83901 13 13 13 14 9.97851 9.97877 9.97902 9.97927 9.97953 26 25 25 26 OE 0.02149 0.02123 0.02098 0.02073 0.02047 9.85996 9.85984 9.85972 9.85960 9.85948 12 12 12 12 12 25 24 23 22 21 6 7 13 1.3 1 5 40 41 42 43 44 9.83914 9.83927 9.83940 9.83954 9.83967 13 13 14 13 10 9.97978 9.98003 9.98029 9.98054 9.98079 25 26 25 25 25 0.02022 0.01997 0.01971 0.01946 0.01921 9.85936 9.85924 9.85912 9.85900 9.85888 12 12 12 12 12 20 19 18 17 16 8 9 10 20 30 1.7 2.0 2.2 4.3 6.5 45 46 47 48 49 9.83980 9.83993 9.84006 9.84020 9.84033 13 13 14 13 9.98104 9.98130 9.98155 9.98180 9.98206 26 25 25 26 0.01896 0.01870 0.01845 0.01820 0.01794 9.85876 9.85864 9.85851 9.85839 9.85827 12 13 12 12 12 15 14 13 12 11 40 50 8.7 10.8 2 II 50 51 52 53 54 9.84046 9.84059 9.84072 9.84085 9.84098 13 13 13 13 9.98231 9.98256 9.98281 9.98307 9.98332 25 25 26 25 9^ 0.01769 0.01744 0.01719 0.01693 0.01668 9.85815 9.85803 9.85791 9.85779 9.85766 12 12 12 13 12 10 9 8 7 6 6 7 8 9 10 1.2 1.1 1.4 1.3 1.6 1.5 1.8 1.7 2.0 1.8 55 56 57 58 59 9.84112 9.84125 9.84138 9.84151 9.84164 13 13 13 13 9.98357 9.98383 9.98408 9.98433 9.98458 26 25 25 25 2fi 0.01643 0.01617 0.01592 0.01567 0.01542 9.85754 9.85742 9.85730 9.85718 9.85706 12 12 12 12 13 5 4 3 2 1 20 30 40 50 1 4.0 3.7 6.0 5.5 8.0 7.3 0.0 9.2 60 9.84177 9.98484 0.01516 9.85693 L. Cos. d L. Cotg. d.c. L.Tang. L. Sin. d. P .P. 46 1072 LOGARITHMS OF TRIGONOMETRIC FUNCTIONS A.AO 1 L. Sin. d. L.Tang. d.c. L. Cotg. L. Cos. d. P .P. 1 2 3 4 9.84177 9.84190 9.84203 9.84216 9.84229 13 13 13 13 10 9.98484 9.98509 9.98534 9.98560 9.98585 25 25 26 25 OK 0.01516 0.01491 0.01466 0.01440 0.01415 9.85693 9.85681 9.85669 9.85657 9.85645 12 12 12 12 iq 60 59 58 57 56 6 7 26 2.6 30 5 6 7 8 9 9.84242 9.84255 9.84269 9.84282 9.84295 13 14 13 13 9.98610 9.98635 9.98661 9.98686 9.98711 25 26 25 25 0.01390 0.01365 0.01339 0.01314 0.01289 9.85632 9.85620 9.85608 9.85596 9.85583 12 12 12 13 55 54 53 52 51 8 9 10 20 30 3.5 3.9 4.3 8.7 13.0 10 11 12 13 14 9.84308 9.84321 9.84334 9.84347 9.84360 13 13 13 13 to 9.98737 9.98762 9.98787 9.98812 9.98838 25 25 25 26 oc 0.01263 0.01238 0.01213 0.01188 0.01162 9.85571 9.85559 9.85547 9.85534 9.85522 12 12 13 12 19 SO 49 48 47 46 40 50 17.3 21.7 25 15 16 17 18 19 9.84373 9.84385 9.84398 9.84411 9.84424 12 13 13 13 TO 9.98863 9.98888 9.98913 9.98939 9.98964 25 25 26 25 oc 0.01137 0.01112 0.01087 0.01061 0.01036 9.85510 9.85497 9.85485 9.85473 9.85460 13 12 12 13 12 45 44 43 42 41 6 7 8 9 10 2.5 ' 2.9 3.3 8.8 4.2 20 21 22 23 24 9.84437 9.84450 9.84463 9.84476 9.84489 13 13 13 13 9.98989 9.99015 9.99040 9.99065 9.99090 26 25 25 25 0.01011 0.00985 0.00960 0.00935 0.00910 9.85448 9.85436 9.85423 9.85411 9.85399 12 13 12 12 iq 40 39 38 37 36 20 30 40 50 8.3 12.5 16.7 20.8 25 26 27 28 29 9.84502 9.84515 9.84528 9.84540 9.84553 13 13 12 13 9.99116 9.99141 9.99166 9.99191 9.99217 25 25 25 26 nr. 0.00884 0.00859 0.00834 0.00809 0.00783 9.85386 9.85374 9.85361 9.85349 9.85337 12 13 12 12 13 35 34 33 32 31 6 7 8 14 1.4 1.6 1.9 SO 31 32 33 34 9.84566 9.84579 9.84592 9.84605 9.84618 13 13 13 13 19 9.99242 9.99267 9.99293 9.99318 9.99343 25 26 25 25 OK 0.00758 0.00733 0.00707 0.00682 0.00657 9.85324 9.85312 9.85299 9.85287 9.85274 12 13 12 13 12 30 29 28 27 26 10 20 30 40 50 2.3 4.7 7.0 9.3 11.7 35 36 37 38 9.84630 9.84643 9.84656 9.84669 9.84682 13 13 13 13 9.99368 9.99394 9.99419 9.99444 9.99469 26 25 25 25 0.00632 0.00606 0.00581 0.00556 0.00531 9.85262 9.85250 9.85237 9.85225 9.85212 12 13 12 13 12 25 24 23 22 21 6 00 LATITUDES AND DEPARTURES 1079 1 5 6 7 8 9 | B m Dep. Lat. Dep. Lat. Dep. Lat. Dep. Lat. Dep. c 26 2.192 5.393 2.630 6.292 3.069 7.190 3.507 8.089 3.945 64 26} 2.211 5.381 2.654 6.278 3.096 7.175 3.538 8.072 3.981 63* i 2.231 2.250 5.370 5.358 2.677 2.701 6.265 6.251 3.123 3.151 7.160 7.144 3.570 3.601 8.054 8.037 4.016 4.051 1! 27 2.270 5.346 2.724 6.237 3.178 7.128 3.632 8.019 4.086 63 27} 2.289 5.334 2.747 6.223 3.205 7.112 3.663 8.001 4.121 62* 274 2.309 5.322 2.770 6.209 3.232 7.096 3.694 7.983 4.156 62* 27* 2.328 5.310 2.794 6.195 3.259 7.080 3.725 7.965 4.190 62} 28 2.347 5.298 2.817 6.181 3.286 7.064 3.756 7.947 4.225 62 28} 2.367 5.285 2.840 6.166 3.313 7.047 3.787 7.928 4.260 61* 28* 2.386 5.273 2.863 6.152 3.340 7.031 3.817 7.909 4.294 61* 28* 2.405 5.260 2.886 6.137 3.367 7.014 3.848 7.891 4.329 6H 29 2.424 5.248 2.909 6.122 3.394 6.997 3.878 7.872 4.363 61 29} 2.443 5.235 2.932 6.107 3.420 6.980 3.909 7.852 4.398 60* 29* 2.462 5.222 2.955 6.093 3.447 6.963 3.939 7.833 4.432 60* I 29-3- 2.481 5.209 2.977 6.077 3.474 6.946 3.970 7.814 4.466 60| I 3o 2.500 5.196 3.000 6.062 3.500 6.928 4.000 7.794 4.500 60 30} 2.519 5.183 3.023 6.047 3.526 6.911 4.030 7.775 4.534 59* 30* 2.538 5.170 3.045 6.031 3.553 6.893 4.060 7.755 4.568 59* 30* 2.556 5.156 3.068 6.016 3.579 6.875 4.090 7.735 4.602 59} 31 2.575 5.143 3.090 6.000 3.605 6.857 4.120 7.715 4.635 59 31i 2.594 5.129 3.113 5.984 3.631 6.839 4.150 7.694 4.669 58* 3H 2.612 5.116 3.135 5.968 3.657 6.821 4.180 7.674 4.702 58* 31* 2.631 5.102 3.157 5.952 3.683 6.803 4.210 7.653 4.736 58} 32 2.650 5.088 3.180 5.936 3.709 6.784 4.239 7.632 4.769 58 32} 2.668 5.074 3.202 5.920 3.735 6.766 4.269 7.612 4.802 57* 32* 2.686 5.060 3.224 5.904 3.761 6.747 4.298 7.591 4.836 57* 32* 2.705 5.046 3.246 5.887 3.787 6.728 4.328 7.569 4.869 57} 33 2.723 5.032 3.268 5.871 3.812 6.709 4.357 7.548 4.902 57 33} 2.741 5.018 3.290 5.854 3.838 6.690 4.386 7.527 4.935 56* 33* 2.760 5.003 3.312 5.837 3.864 6.671 4.416 7.505 4.967 56* 33* 2.778 4.989 3.333 5.820 3.889 6.652 4.445 7.483 5.000 56} 34 2.796 4.974 3.355 5.803 3.914 6.632 4.474 7.461 5.033 56 34} 2.814 4.960 3.377 5.786 3.940 6.613 4.502 7.439 5.065 55* m 2.832 4.945 3.398 5.769 3.965 6.593 4.531 7.417 5.098 55* 34* 2.850 4.930 3.420 5.752 3.990 6.573 4.560 7.395 5.130 55} 35 2.868 4.915 3.441 5.734 4.015 6.553 4.589 7.372 5.162 55 35} 2.886 4.900 3.463 5.716 4.040 6.533 4.617 7.350 5.194 54* 35* 2.904 4.885 3.484 5.699 4.065 6.513 4.646 7.327 5.226 54* 35* 2.921 4.869 3.505 5.681 4.090 6.493 4.674 7.304 5.258 54} 36 2.939 4.854 3.527 5.663 4.115 6.472 4.702 7.281 5.290 54 36} 2.957 4.839 3.548 5.645 4.139 6.452 4.730 7.258 5.322 53* 36* 2.974 4.823 3.569 5.627 4.164 6.431 4.759 7.235 5.353 53* 36* 2.992 4.808 3.590 5.609 4.188 6.410 4.787 7.211 5.385 53} 37 3.009 4.792 3.611 5.590 4.213 6.389 4.815 7.188 5.416 53 37} 3.026 4.776 3.632 5.572 4.237 6.368 4.842 7.164 5.448 52* 37* 3.044 4.760 3.653 5.554 4.261 6.347 4.870 7.140 5.479 52* 37* 3.061 4.744 3.673 5.535 4.286 6.326 4.898 7.116 5.510 52} 38 3.078 4.728 3.694 5.516 4.310 6.304 4.925 7.092 5.541 52 38} 3.095 4.712 3.715 5.497 4.334 6.283 4.953 7.068 5.572 51* 38* 3.113 4.696 3.735 5.478 4.358 6.261 4.980 7.043 5.603 51* 38* 3.130 4.679 3.756 5.459 4.381 6.239 5.007 7.019 5.633 51} 39 3.147 4.663 3.776 5.440 4.405 6.217 5.035 6.994 5.664 51 s Lat. Dep. Lat. Dep. Lat. Dep. Lat. Dep. Lat. .5 m n m 5 6 7 8 9 1080 LATITUDES AND DEPARTURES t c 1 2 3 4 5 S* s 00 Lat. Dep. Lat. Dep. Lat. Dep. Lat. Dep. Lat. i 39 0.777 0.629 1.554 1.259 2.331 1.888 3.109 2.517 3.886 51 39} 0.774 0.633 1.549 1.265 2.323 1.898 3.098 2.531 3.872 50* 39* 0.772 0.636 1.543 1.272 2.315 1.908 3.086 2.544 3.858 50* 39* 0.769 0.639 1.538 1.279 2.307 1.918 3.075 2.558 3.844 50} 40 0.766 0.643 1.532 1.286 2.298 1.928 3.064 2.571 3.830 50 40} 0.763 0.646 1.526 1.292 2.290 1.938 3.053 2.584 3.816 49* 40* 0.760 0.649 1.521 1.299 2.281 1.948 3.042 2.598 3.802 49* 40$ 0.758 0.653 1.515 1.306 2.273 1.958 3.030 2.611 3.788 49} 4,0 0.755 0.656 1.509 1.312 2.264 1.968 3.019 2.624 3.774 49 41} 0.752 0.659 1.504 1.319 2.256 1.978 3.007 2.637 3.759 48* 41* 0.749 0.663 1.498 1.325 2.247 1.988 2.996 2.650 3.745 48* 41* 0.746 0.666 1.492 1.332 2.238 1.998 2.984 2.664 3.730 48} 42 0.743 0.669 1.486 1.338 2.229 2.007 2.973 2.677 3.716 48 42} 0.740 0.672 1.480 1.345 2.221 2.017 2.961 2.689 3.701 47* 42* 0.737 0.676 1.475 1.351 2.212 2.027 2.949 2.702 3.686 47* 42| 0.734 0.679 1.469 1.358 2.203 2.036 2.937 2.715 3.672 47} 43 0.731 0.682 1.463 1.364 2.194 2.046 2.925 2.728 3.657 47 43} 0.728 0.685 1.457 1.370 2.185 2.056 2.913 2.741 3.642 46* 43* 0.725 0.688 1.451 1.377 2.176 2.065 2.901 2.753 3.627 46* 43* 0.722 0.692 1.445 1.383 2.167 2.075 2.889 2.766 3.612 46} 44 0.719 0.695 1.439 1.389 2.158 2.084 2.877 2.779 3.597 46 44} 0.716 0.698 1.433 1.396 2.149 2.093 2.865 2.791 3.582 45* 44* 0.713 0.701 1.427 1.402 2.140 2.103 2.853 2.804 3.566 45* 44*. 0.710 0.704 1.420 1.408 2.131 2.112 2.841 2.816 3.551 45} 45 0.707 0.707 1.414 1.414 2.121 2.121 2.828 2.828 3.536 45 Bear- ing. Dep. Lat. Dep. Lat. Dep. Lat. Dep. Lat. Dep. Bear- ing. no B 5 6 7 8 9 bo c CD Dep. Lat. Dep. Lat. Dep. Lat. Dep. Lat. Dep. S 00 39 3.147 4.663 3.776 5.440 4.405 6.217 5.035 6.994 5.664 51 39} 3.164 4.646 3.796 5.421 4.429 6.195 5.062 6.970 5.694 50* 39* 3.180 4.630 3.816 5.401 4.453 6.173 5.089 6.945 5.725 50* 39* 3.197 4.613 3.837 5.382 4.476 6.151 5.116 6.920 5.755 50} 40 3.214 4.596 3.857 5.362 4.500 6.128 5.142 6.894 5.785 50 40} 3.231 4.579 3.877 5.343 4.523 6.106 5.169 6.869 5.815 49* 40* 3.247 4.562 3.897 5.323 4.546 6.083 5.196 6.844 5.845 49* 40* 3.264 4.545 3.917 5.303 4.569 6.061 5.222 6.818 5.875 49} 4,0 3.280 4.528 3.936 5.283 4.592 6.038 5.248 6.792 5.905 49 41} 3.297 4.511 3.956 5.263 4.615 6.015 5.275 6.767 5.934 48* 41* 3.313 4.494 3.976 5.243 4.638 5.992 5.301 6.741 5.964 48* 41* 3.329 4.476 3.995 5.222 4.661 5.968 5.327 6.715 5.993 48} 42 3.346 4.459 4.015 5.202 4.684 5.945 5.353 6.688 6.022 48 42} 3.362 4.441 4.034 5.182 4.707 5.922 5.379 6.662 6.051 47* 42* 3.378 4.424 4.054 5.161 4.729 5.898 5.405 6.635 6.080 47* 42* 3.394 4.406 4.073 5.140 4.752 5.875 5.430 6.609 6.109 47} 43 3.410 4.388 4.092 5.119 4.774 5.851 5.456 6.582 6.138 47 43} 3.426 4.370 4.111 5.099 4.796 5.827 5.481 6.555 6.167 46* 43* 3.442 4.352 4.130 5.078 4.818 5.803 5.507 6.528 6.195 46* 43* 3.458 4.334 4.149 5.057 4.841 5.779 5.532 6.501 6.224 46} 44 3.473 4.316 4.168 5.035 4.863 5.755 5.557 6.474 6.252 46 44} 3.489 4.298 4.187 5.014 4.885 5.730 5.582 6.447 6.280 45* 44* 3.505 4.280 4.206 4.993 4.906 5.706 5.607 6.419 6.308 45* 44* 3.520 4.261 4.224 4.971 4.928 5.681 5.632 6.392 6.336 45} 45 3.536 4.243 4.243 4.950 4.950 5.657 5.657 6.364 6.364 45 Bear- ing Lat. Dep. Lat. Dep. Lat. Dep. Lat. Dep. Lat. Bear- ing CIRCUMFERENCES AND AREAS 1081 SQUARES, CUBES, SQUARE AND CUBE ROOTS, CIRCUMFERENCES, AND AREAS No. Square Cube Sq. Boot Cu. Root Reciprocal Circum. Area 1 1 1 1.0000 l.'OOOO 1.000000000 3.1416 0.7854 2 4 8 1.4142 1.2599 .500000000 6.2832 3.1416 3 9 27 1.7321 1.4422 .333333333 9.4248 7.0686 4 16 64 2.0000 1.5874 .250000000 12.5664 12.5664 5 25 125 2.2361 1.7100 .200000000 15.7080 19.635 6 36 216 2.4495 1.8171 .166666667 18.850 28.274 7 49 343 2.6458 1.9129 .142857143 21.991 38.485 8 64 512 2.8284 2.0000 .125000000 25.133 50.266 9 81 729 3.0000 2.0801 .111111111 28.274 63.617 10 100 1,000 3.1623 2.1544 .100000000 31.416 78.540 11 121 1,331 3.3166 2.2240 .090909091 34.558 95.033 12 144 1,728 3.4641 2.2894 .083333333 37.699 113.10 13 169 2,197 3.6056 2.3513 .076923077 40.841 132.73 14 196 2,744 3.7417 2.4101 .071428571 43.982 153.94 15 225 3,375 3.8730 2.4662 .066666667 47.124 176.71 16 256 4,096 4.0000 2.5198 .062500000 50.265 201.06 17 289 4,913 4.1231 2.5713 .058823529 53.407 226.98 18 324 5,832 4.2426 2.6207 .055555556 56.549 254.47 19 361 6,859 4.3589 2.6684 .052631579 59.690 283.53 20 400 8,000 4.4721 2.7144 .050000000 62.832 314.16 21 441 9,261 4.5826 2.7589 .047619048 65.973 346.36 22 484 10,648 4.6904 2.8020 .045454545 69.115 380.13 23 529 12,167 4.7958 2.8439 .043478261 72.257 415.48 24 576 13,824 4.8990 2.8845 .041666667 75.398 452.39 25 625 15,625 5.0000 2.9240 .040000000 78.540 490.87 26 676 17,576 5.0990 2.9625 .038461538 81.681 530.93 27 729 19,683 5.1962 3.0000 .037037037 84.823 572.56 28 784 21,952 5.2915 3.0366 .035714286 87.965 615.75 29 841 24,389 5.3852 3.0723 .034482759 91.106 660.52 30 900 27,000 5.4772 3.1072 .033333333 94.248 706.86 31 961 29,791 5.5678 3.1414 .0322580G5 97.389 754.77 32 1,024 32,768 - 5.6569 3.1748 .031250000 100.53 804.25 33 1,089 35,937 5.7446 3.2075 .030303030 103.67 855.30 34 1,156 39,304 5.8310 3.2396 .029411765 106.81 907.92 35 1,225 42,875 5.9161 3.2717 .028571429 109.96 962.11 36 1,296 46,656 6.0000 3.3019 .027777778 113.10 1,017.88 37 1,369 50,653 6.0828 3.3322 .027027027 116.24 1,075.21 38 1,444 54,872 6.1644 3.3620 .026315789 119.38 1,134.11 39 1,521 59,319 6.2450 3.3912 .025641026 122.52 1,194.59 40 1,600 64,000 6.3246 3.4200 .025000000 125.66 1,256.64 41 1,681 68,921 6.4031 3.4482 .024390244 128.81 1,320.25 42 1,764 74,088 6.4807 3.4760 .023809524 131.95 1,385.44 43 1,849 79,507 6.5574 3 5034 .023255814 135.09 1,452.20 44 1,936 85,184 6.6332 3 5303 .022727273 138.23 1,520.53 45 2,025 91,125 6.7082 3.5569 .022222222 141.37 1,590.43 46 2,116 97,336 67823 35830 .021739130 144.51 1.661.90 47 2,209 103,823 68557 36088 .021276600 147.65 1,734.94 48 2,304 110,592 6.9282 3.6342 .020833333 150.80 1,809.56 49 2,401 117,649 7.0000 36593 .020408163 153.94 1,885.74 50 2,500 125,000 7.0711 3.6840 .020000000 157.08 1,963.50 51 2,601 132,651 7.1414 3.7084 .019607843 160.22 2,042.82 52 2,704 140,608 7.2111 3.7325 .019230769 163.36 2,123.72 53 2,809 148,877 7.2801 3.7563 .018867925 66.50 2,206.18 54 2,916 157,464 7.3485 3.7798 .018518519 69.65 2,290.22 55 3,025 166,375 7.4162 3.8030 .018181818 72.79 2,375.83 1082 SQUARES, CUBES, SQUARE AND CUBE ROOTS No. Square Cube Sq. Root Cu. Root Reciprocal Circum Area 56 3,136 175,616 7.4833 3.8259 .017857143 175.93 2,463.01 57 3,249 185,193 7.5498 3.8485 .017543860 179.07 2,551.76 58 3,364 195,112 7.6158 3.8709 .017241379 182.21 2,642.08 59 3,481 205,379 7.6811 3.8930 .016949153 185.35 2,733.97 60 3,600 216,000 7.7460 3.9149 .016666667 188.50 2,827.43 61 3,721 226,981 7.8102 3.9365 .016393443 191.64 2,922.47 62 3,844 238,328 7.8740 3.9579 .016129032 194.78 3,019.07 63 3,969 250,047 7.9373 3.9791 .015873016 197.92 3,117.25 64 4,096 262,144 8.0000 4.0000 .015625000 201.06 3,216.99 65 4,225 274,625 8.0623 4.0207 .015384615 204.20 3,318.31 66 4,356 287,496 8.1240 4.0412 .015151515 207.34 3,421.19 67 4,489 300,763 8.1854 4.0615 .014925373 210.49 3,525.65 68 4,624 314,432 8.2462 4.0817 .014705882 213.63 3,631.68 69 4,761 328,509 8.3066 4.1016 .014492754 216.77 3,739.28 70 4,900 343,000 8.3666 4.1213 .014285714 219.91 3,848.45 71 5,041 357,911 8.4261 4.1408 .014084517 223.05 3,959.19 72 5,184 373,248 8.4853 4.1602 .013888889 226.19 4,071.50 73 5,329 389,017 8.5440 4.1793 .013698630 229.34 4,185.39 74 5,476 405,224 8.6023 4.1983 .013513514 232.48 4,300.84 75 5,625 421,875 8.6603 4.2172 .013333333 235.62 4,417.86 76 5,776 438,976 8.7178 4.2358 .013157895 238.76 4,536.46 77 5,929 456,533 8.7750 4.2543 .012987013 241.90 4,656.63 78 6,084 474,552 8.8318 4.2727 .012820513 245.04 4,778.36 79 6,241 493,039 8.8882 4.2908 .012658228 248.19 4,901.67 80 6,400 512,000 8.9443 4.3089 .012500000 251.33 5,026.55 81 6,561 531,441 9.0000 4.3267 .012345679 254.47 5,153.00 82 6,724 551,368 9.0554 4.3445 .012195122 257.61 5,281.02 83 6,889 571,787 9.1104 4.3621 .012048193 260.75 5,410.61 84 7,056 592,704 9.1652 4.3795 .011904762 263.89 5,541.77 85 7,225 614,125 9.2195 4.3968 .011764706 267.04 5,674.50 86 7,396 636,056 9.2736 4.4140 .011627907 270.18 5,808.80 87 7,569 658,503 9.3274 4.4310 .011494253 273.32 5,944.68 88 7,744 681,472 9.3808 4.4480 .011363636 276.46 6,082.12 89 7,921 704,969 9.4340 4.4647 .011235955 279.60 6,221.14 90 8,100 729,000 9.4868 4.4814 .011111111 282.74 6,361.73 91 8,281 753,571 9.5394 4.4979 .010989011 285.88 6,503.88 92 8,464 778,688 9.5917 4.5144 .010869565 289.03 6,647.61 93 8,649 804,357 9.6437 4.5307 .010752688 292.17 6,792.91 94 8,836 830,584 9.6954 4.5468 .010638298 295.31 6,939.78 95 9,025 857,375 9.7468 4.5629 .030526316 298.45 7,088.22 96 9,216 884,736 9.7980 4.5789 .010416667 301.59 7,238.23 97 9,409 912,673 9.8489 4.5947 .010309278 304.73 7,389.81 98 9,604 941,192 9.8995 4.6104 .010204082 307.88 7,542.96 99 9,801 970,299 9.9499 4.6261 .010101010 311.02 7,697.69 100 10,000 1,000,000 10.0000 4.6416 .010000000 314.16 7,853.98 101 10,201 1,030,301 10.0499 4.6570 .009900990 317.30 8,011.85 102 10,404 1,061,208 10.0995 4.6723 .009803922 320.44 8,171.28 103 10,609 1,092,727 10.1489 4.6875 .009708738 323.58 8,332.29 104 10,816 1,124,864 10.1980 4.7027 .009615385 326.73 8,494.87 105 11,025 1,157,625 10.2470 4.7177 .009523810 329.87 8,659.01 106 11,236 1,191,016 10.2956 4.7326 .009433962 333.01 8,824.73 107 11,449 1,225,043 10.3441 4.7475 .009345794 336.15 8,992.02 108 11,664 1,259,712 10.3923 4.7622 .009259259 339.29 9,160.88 109 11,881 1,295,029 10.4403 4.7769 .009174312 342.43 9,331.32 110 12,100 1,331,000 10.4881 4.7914 .009090909 345.58 9,503.32 111 12,321 1,367,631 10.5357 4.8059 .009009009 348.72 9,676.89 112 12,544 1,404,928 10.5830 4.8203 .008928571 351.86 9,852.03 113 12,769 1,442,897 10.6301 4.8346 .008849558 355.00 10,028.75 114 12,996 1,481,544 10.6771 4.8488 .008771930 358.14 10,207.03 115 13,225 1,520,875 10.7238 4.8629 .008695652 361.28 10,386.89 116 13,456 1,560,896 10.7703 4.8770 .008020690 364.42 10,568.32 117 13,689 1,601,613 10.8167 4.8910 .008547009 367.57 10,751.32 118 13,924 1,643,032 10.8628 4.9049 .008474576 370.71 10,935.88 CIRCUMFERENCES, AND AREAS 1083 No. Square Cube Sq. Root Cu. Root Reciprocal Circum. Area 119 14,161 1,685,159 10.9087 4.9187 .008403361 373.85 11,122.02 120 14,400 1,728,000 10.9545 4.9324 .008333333 376.99 11,309.73 121 14,641 1,771,561 11.0000 4.9461 .008264463 380.13 11,499.01 122 14,834 1,815,848 11.0454 4.9597 .008196721 383.27 11,689.87 123 15,129 1,860,867 11.0905 4.9732 .008130081 386.42 11,882.29 124 15,376 1,906,624 11.1355 4.9866 .008064516 389.56 12,076.28 125 15,625 1,953,125 11.1803 5.0000 .008000000 392.70 12,271.85 126 15,876 2,000,376 11.2250 5.0133 .007936508 395.84 12,468.98 127 16,129 2,048,383 11.2694 5.0265 .007874016 398.98 12,667.69 128 16,384 2,097,152 11.3137 5.0397 .007812500 402.12 12,867.96 129 16,641 2,146,689 11.3578 5.0528 .007751938 405.27 13,069.81 130 16,900 2,197,000 11.4018 5.0658 .007692308 408.41 13,273.23 131 17,161 2,248,091 11.4455 5.0788 .007633588 411.55 13,478.22 132 17,424 2,299,968 11.4891 5.0916 .007575758 414.69 13,684.78 133 17,689 2,352,637 11.5326 5.1045 .007518797 417.83 13,892.91 134 17,956 2,406,104 11.5758 5.1172 .007462687 420.97 14,102.61 135 18,225 2,460,375 11.6190 5.1299 .007407407 424.12 14,313.88 136 18,496 2,515,456 11.6619 5.1426 .007352941 427.26 14,526.72 137 18,769 2,571,353 11.7047 5.1551 .007299270 430.40 14,741.14 138 19,044 2,628,072 11.7473 5.1676 .007246377 433.54 14,957.12 139 19,321 2,685,619 11.7898 5.1801 .007194245 436.68 15,174.68 140 19,600 2,744,000 11.8322 5.1925 .007142857 439.82 15,393.80 141 19,881 2,803,221 11.8743 5.2048 .007092199 442.96 15,614.50 142 20,164 2,863,288 11.9164 5.2171 .007042254 446.11 15,836.77 143 20,449 2,924,207 11.9583 5.2293 .006993007 449.25 16,060.61 144 20,736 2,985,984 12.0000 5.2415 .006944444 452.39 16,286.02 145 21,025 3,048,625 12.0416 5.2536 .006896552 455.53 16,513.00 146 21,316 3,112,136 12.0830 5.2656 .006849315 458.67 16,741.55 147 21,609 3,176,523 12.1244 5.2776 .006802721 461.81 16,971.67 148 21,904 3,241,792 12.1655 5.2896 .006756757 464.96 17,203.36 149 22,201 3,307,949 12.2066 5.3015 .006711409 468.10 17,436.62 150 22,500 3,375,000 12.2474 5.3133 .006666667 471.24 17,671.46 151 22,801 3,442,951 12.2882 5.3251 .006622517 474.38 17,907.86 152 23,104 3,511,008 12.3288 5.3368 .006578947 477.52 18,145.84 153 23,409 3,581,577 12.3693 5.3485 .006535948 480.66 18,385.39 154 23,716 3,652,264 12.4097 5.3601 .006493506 483.81 18,626.50 155 24,025 3,723,875 12.4499 5.3717 .006451613 486.95 18,869.19 156 24,336 3,796,416 12.4900 5.3832 .006410256 490.09 19,113.45 157 24,649 3,869,893 12.5300 5.3947 .006369427 493.23 19,359.28 158 24,964 3,944,312 12.5698 5.4061 .006329114 496.37 19,606.68 159 25,281 4,019,679 12.6095 5.4175 .006289308 499.51 19,855.65 160 25,600 4,096,000 12.6491 5.4288 .006250000 502.65 20,106.19 161 25,921 4,173,281 12.6886 5.4401 .006211180 505.80 20,358.31 162 26,244 4,251,528 12.7279 5.4514 .006172840 508.94 20,611.99 163 26,569 4,330,747 12.7671 5.4626 .006134969 512.08 20,867.24 164 26,896 4,410,944 12.8062 5.4737 .006097561 515.22 21,124.07 165 27,225 4,492,125 12.8452 5.4848 .006060606 518.36 21,382.46 166 27,556 4,574,296 12.8841 5.4959 .006024096 521.50 21,642.43 167 27,889 4,657,463 12.9228 5.5069 .005988024 524.65 21,903.97 168 28,224 4,741,632 12.9615 5.5178 .005952381 527.79 22,167.08 169 28,561 4,826,809 13.0000 5.5288 .005917160 530.93 22,431.76 170 28,900 4,913,000 13.9384 5.5397 .005882353 534.07 22,698.01 171 29,241 5,000,211 13.0767 5.5505 .005847953 537.21 22,965.83 172 29,584 5,088,448 13.1149 5.5613 .005813953 540.35 23,235.22 173 29,929 5,177,717 13.1529 5.5721 .005780347 543.50 23,506.18 174 30,276 5,268,024 13.1909 5.5828 .005747126 546.64 23,778.71 175 30,625 5,359,375 13.2288 5.5934 .005714286 549.78 24,052.82 176 30,976 5,451,776 13.2665 5.6041 .005681818 552.92 24,328.49 177 31,329 5,545,233 13.3041 5.6147 .005649718 556.06 24,605.74 178 31,684 5,639,752 13.3417 5.6252 .005617978 559.20 24,884.56 179 32,041 5,735,339 13.3791 5.6357 .005586592 562.35 25,164.94 180 32,400 5,832,000 13.4164 5.6462 .005555556 565.49 25,446.90 181 32,761 5,929,741 13.4536 5.6567 .005524862 568.63 25,730.48 1084 SQUARES, CUBES, SQUARE AND CUBE ROOTS No. Square Cube Sq. Root Cu. Root Reciprocal Circum. Area 182 33,124 6,028,568 13.4907 5.6671 .005494505 571.77 26,015.53 183 33,489 6,128,487 13.5277 5.6774 .005464481 574.91 26,302.20 184 83,856 6,229,504 13.5647 5.6877 .005434783 578.05 26,590.44 185 34,225 6,331,625 13.6015 5.6980 .005405405 581.19 26,880.25 186 34,596 6,434,856 13.6382 5.7083 .005376344 584.34 27,171.63 187 34,969 6,539,203 13.6748 5.7185 .005347594 587.48 27,464.59 188 35,344 6,644,672 13.7113 5.7287 .005319149 590.62 27,759.11 189 35,721 6,751,269 13.7477 5.7388 .005291005 593.76 28,055.21 190 36,100 6,859,000 13.7840 5.7489 .005263158 596.90 28,352.87 191 36,481 6,967,871 13.8203 5.7590 .005235602 600.04 28,652.11 192 36,864 7,077,888 13.8564 5.7690 .005208333 603.19 28,952.92 193 37,249 7,189,017 13.8924 5.7790 .005181347 606.33 29,255.30 194 37,636 7,301,384 13.9284 5.7890 .005154639 609.47 29,559.25 195 38,025 7,414,875 13.9642 5.7989 .005128205 612.61 29,864.77 196 38,416 7,529,536 14.0000 5.8088 .005102041 615.75 30,171.86 197 38,809 7,645,373 14.0357 5.8186 .005076142 618.89 30,480.52 198 39,204 7,762,392 14.0712 5.8285 .005050505 622.04 30,790.75 199 39,601 7,880,599 14.1067 5.8383 .005025126 625.18 31,102.55 200 40,000 8,000,000 14.1421 5.8480 .005000000 628.32 31,415.93 201 40,401 8,120,601 14.1774 5.8578 .004975124 631.46 31,730.87 202 40,804 8,242,408 14.2127 5.8675 .004950495 634.60 32,047.39 203 41,209 8,365,427 14.2478 5.8771 .004926108 637.74 32,365.47 204 41,616 8,489,664 14.2829 5.8868 .004901961 640.88 32,685.13 205 42,025 8,615,125 14.3178 5.8964 .004878049 644.03 33,006.36 206 42,436 8,741,816 14.3527 5.9059 .004854369 647.17 33,329.16 207 42,849 8,869,743 14.3875 5.9155 .004830918 650.31 33,653.53 208 43,264 8,998,912 14.4222 5.9250 .004807692 653.45 33,979.47 209 43,681 9,129,329 14.4568 5.9345 .004784689 656.59 34.306.98 210 44,100 9,261,000 14.4914 5.9439 .004761905 659.73 34,636.06 211 44,521 9,393,931 14.5258 5.9533 .004739336 662.88 34,966.71 212 44,944 9,528.128 14.5608 5.9627 .004716981 666.02 35,298.94 213 45,369 9,663,597 14.5945 5.9721 .004694836 669.16 35,632.73 214 45,796 9,800,344 14.6287 5.9814 .004672897 672.30 35,968.09 215 46,225 9,938,375 14.6629 5.9907 .004651163 675.44 36,305.03 216 46,656 10,077,696 14.6969 6.0000 .004629630 678.58 36,643.54 217 47,089 10,218,313 14.7309 6.0092 .004608295 681.73 36,983.61 218 47,524 10,360,232 14.7648 6.0185 .004587156 684.87 37,325.26 219 47,961 10,503,459 14.7986 6.0277 .004566210 688.01 37,668.48 220 48,400 10,648,000 14.8324 6.0368 .004545455 691.15 38,013.27 221 48,841 10,793,861 14.8661 6.0459 .004524887 694.29 38,359.63 222 49,284 10,941,048 14.8997 6.0550 .004504505 697.43 38,707.56 223 49,729 11,089,567 14.9332 6.0641 .004484305 700.58 39,057.07 224 50,176 11,239,424 14.9666 6.0732 .004464286 703.72 39,408.14 225 50,625 11,390,625 15.0000 6.0822 .004444444 706.86 39,760.78 226 51,076 11,543,176 15.0333 6.0912 .004424779 710.00 40,115.00 227 51,529 11,697,083 15.0665 6.1002 .004405286 713.14 40,470.78 228 51,984 11,852,352 15.0997 6.1091 .004385965 716.28 40,828.14 229 52,441 12,008,989 15.1327 6.1180 .004366812 719.42 41,187.07 230 52,900 12,167,000 15.1658 6.1269 .004347826 722.57 41,547.56 231 53,361 12,326,391 15.1987 6.1358 .004329004 725.71 41,909.63 232 53,824 12,487,168 15.2315 6.1446 .004310345 728.85 42,273.27 233 54,289 12,649,337 15.2643 6.1534 .004291845 731.99 42,638.48 234 54,756 12,812,904 15.2971 6.1622 .004273504 735.13 43,005.26 235 55,225 12,977,875 15.3297 6.1710 .004255319 738.27 43,373.61 236 55,696 13,144,256 15.3623 6.1797 .004237288 741.42 43,743.54 237 56,169 13,312,053 15.3948 6.1885 .004219409 744.56 44,115.03 238 56,644 13,481,272 15.4272 6.1672 .004201681 747.70 44,488.09 239 57,121 13,651,919 15.4596 6.2058 .004184100 750.84 44,862.73 240 57,600 13,824,000 15.4919 6.2145 .004166667 753.98 45,238.93 241 58,081 13,997,521 15.5242 6.2231 .004149378 757.12 45,616.71 242 58,564 14,172,488 15.5563 6.2317 .004132231 760.27 45,996.06 243 59,049 14,348,907 15.5885 6.2403 .004115226 763.41 46,376.98 244 59,536 14,526,784 15.6205 6.2488 .004098361 766.55 46,759.47 CIRCUMFERENCES, AND AREAS 1085 No. Square Cube Sq. Root Cu. Root Reciprocal Circum. Area 245 60,025 14,706,125 15.6525 6.2573 .004081633 769.69 47,143.52 246 60,516 14,886,936 15.6844 6.2658 .004065041 772.83 47,529.16 247 61,009 15,069,223 15.7162 6.2743 .004048583 775.97 47,916.36 248 61,504 15,252,992 15.7480 6.2828 .004032258 779.11 48,305.13 249 62,001 15,438,249 15.7797 6.2912 .004016064 782.26 48,695.47 250 62,500 15,625,000 15.8114 6.2996 .004000000 785.40 49,087.39 251 63,001 15,813,251 15.8430 6.3080 .003984064 788.54 49,480.87 252 63,504 16,003,008 15.8745 6.3164 .003968254 791.68 49,875.92 253 64,009 16,194,277 15.9060 6.3247 .003952569 794.82 50,272.55 254 64,516 16,387,064 15.9374 6.3330 .003937008 797.96 50,670.75 255 65,025 16,581,375 15.9687 6.3413 .003921569 801.11 51,070.52 256 65,536 16,777,216 16.0000 6.3496 .003906250 804.25 51,471.85 257 66,049 16,974,593 16.0312 6.3579 .003891051 807.39 51,874.76 258 66,564 17,173,512 16.0624 6.3661 .003875969 810.53 52,279.24 259 67,081 17,373,979 16.0935 6.3743 .003861004 813.67 52,685.29 260 67,600 17,576,000 16.1245 6.3825 .003846154 816.81 53,092.92 261 68,121 17,779,581 16.1555 6.3907 .003831418 819.96 53,502.11 262 68,644 17,984,728 16.1864 6.3988 .003816794 823.10 53,912.87 263 69,169 18,191,447 16.2173 6.4070 .003802281 826.24 54,325.21 264 69,696 18,399,744 16.2481 6.4151 .003787879 829.38 54,739.11 265 70,225 18,609,625 16.2788 6.4232 .003773585 832.52 55,154.59 266 70,756 18,821,096 16.3095 6.4312 .003759398 835.66 55,571.63 267 71,289 19,034,163 16.3401 6.4393 .003745318 838.81 55,990.25 268 71,824 19,248,832 16.3707 6.4473 .003731343 841.95 56,410.44 269 72,361 19,465,109 16.4012 6.4553 .003717472 845.09 56,832.20 .270 72,900 19,683,000 16.4317 6.4633 .003703704 848.23 57,255.53 271 73,441 19,902,511 16.4621 6.4713 .003690037 851.37 57,680.43 272 73,984 20,123,643 16.4924 6.4792 .003676471 854.51 58,106.90 273 74,529 20,346,417 16.5227 6.4872 .003663004 857.65 58,534.94 274 75,076 20,570,824 16.5529 6.4951 .003649635 860.80 58,964.55 275 75,625 20,796,875 16.5831 6.5030 .003636364 863.94 59,395.74 276 76,176 21,024,576 16.6132 6.5108 .003623188 867.08 59,828.49 277 76,729 21,253,933 16.6433 6.5187 .003610108 870.22 60,262.82 278 77,284 21,484,952 16.6783 6.5265 .003597122 873.36 60,698.71 279 77,841 21,717,639 16.7033 6.5343 .003584229 876.50 61,136.18 280 78,400 21,952,000 16.7332 6.5421 .003571429 879.65 61,575.22 281 78,961 22,188,041 16.7631 6.5499 .003558719 882.79 62,015.82 282 79,524 22,425,768 16.7929 6.5577 .003546099 885.93 62,458.00 283 80,089 22,665,187 16.8226 6.5654 .003533569 889.07 62,901.75 284 80,656 22,906,304 16.8523 6.5731 .003522127 892.21 63,347.07 285 81,225 23,149,125 16.8819 6.5808 .003508772 895.35 63,793.97 286 81,796 23,393,656 16.9115 6.5885 .003496503 898.50 64,242.43 287 82,369 23,639,903 16.9411 6.5962 .003484321 901.64 64,692.46 288 82,944 23,887,872 16.9706 6.6039 .003472222 904.78 65,144.07 289 83,521 24,137,569 17.0000 6.6115 .003460208 907.92 65,597.24 290 84,100 24,389,000 17.0294 6.6191 .003448276 911.06 66,051.99 291 84,681 24,642,171 17.0587 6.6267 .003436426 914.20 66,508.30 292 85,264 24,897,088 17.0880 6.6343 .003424658 917.35 66,966.19 293 85,849 25,153,757 17.1172 6.6119 .003412969 920.49 67,425.65 294 86,436 25,412,184 17.1464 6.6494 .003401361 923.63 67,886.68 295 87,025 25,672,375 17.1756 6.6569 .003389831 926.77 68,349.28 296 87,616 25,934,836 17.2047 6.6644 .003378378 929:91 68,813.45 297 88,209 26,198,073 17.2337 6.6719 .003367003 933.05 69,279.19 298 88,804 26,463,592 17.2627 6.6794 .003355705 936.19 69,746.50 299 89,401 26,730,899 17.2916 6.6869 .003344482 939.34 70,215.38 300 90,000 27,000,000 17.3205 6.6943 .003333333 942.48 70,685.83 301 90,601 27,270,901 17.3494 6.7018 .003322259 945.62 71,157.86 302 91,204 27,543,608 17.3781 6.7092 .003311258 948.76 71,631.45 303 91,809 27,818,127 17.4069 6.7166 .003301330 951.90 72,106.62 304 92,416 28,094,464 17.4356 6.7240 .003289474 955.04 72,583.36 305 93.025 28,372,625 17.4642 6.7313 .003278689 958.19 73,061.66 306 93,636 28,652,616 17.4929 6.7387 .003267974 961.33 73,541.54 307 94,249 28,934,443 17.5214 6.7460 .003257329 964.47 74,022.99 1086 SQUARES, CUBES, SQUARE AND CUBE ROOTS No. Square Cube Sq. Root Cu. Root Reciprocal Circum. Area 308 94,864 29,218,112 17.5499 6.7533 .003246753 967.61 74,506.01 309 95,481 29,503,629 17.5784 6.7606 .003236246 970.75 74,990.60 310 96,100 29,791,000 17.6068 6.7679 .003225806 973.89 75,476.76 311 96,721 30,080,231 17.6352 6.7752 .003215434 977.04 75,964.50 312 97,344 30,371,328 17.6635 6.7824 .003205128 980.18 76,453.80 313 97,969 30,664,297 17.6918 6.7897 .003194888 983.32 76,944.67 314 98,596 30,959,144 17.7200 6.7969 .003184713 986.46 77,437.12 315 99,225 31,255,875 17.7482 6.8041 .003174603 989.60 77,931.13 316 99,856 31,554,496 17.7764 6.8113 .003164557 992.74 78,426.72 317 100,489 31,855,013 17.8045 6.8185 .003154574 995.88 78,923.88 318 101,124 32,157,432 17.8326 6.8256 .003144654 999.03 79,422.60 319 101,761 32,461,759 17.8606 6.8328 .003134796 1,002.17 79,922.90 320 102,400 32,768,000 17.8885 6.8399 .003125000 1,005.31 80,424.77 321 103,041 33,076,161 17.9165 6.8470 .003115265 1,008.45 80,928.21 322 103,684 33,386,248 17.9444 6.8541 .003105690 1,011.59 81,433.22 323 104,329 33,698,267 17.9722 6.8612 .003095975 1,014.73 81,939.80 324 104,976 34,012,224 18.0000 6.8683 .003086420 1,017.88 82,447.96 325 105,625 34,328,125 18.0278 6.8753 .003076923 1,021.02 82,957.68 326 106,276 34,645,976 18.0555 6.8824 .003067485 1,024.16 83,468.98 327 106,929 34,965,783 18.0831 6.8894 .003058104 1,027.30 83,981.84 328 107,584 35,287,552 18.1108 6.8964 .003048780 1,030.44 84,496.28 329 108,241 35,611,289 18.1384 6.9034 .003039514 1,033.58 85,012.28 330 108,900 35,937,000 18.1659 6.9104 .003030303 1,036.73 85,529.86 331 109,561 36,264,691 18.1934 6.9174 .003021148 1,039.87 86,049.01 332 110,224 36,594,368 18.2209 6.9244 .003012048 1,043.01 86,569.73 333 110,889 36,926,037 18.2483 6.9313 .003003003 1,046.15 87,092.02 334 111,556 37,259,704 18.2757 6.9382 .002994012 1,049.29 87,615.88 335 112,225 37,595,375 18.3030 6.9451 .002985075 1,052.43 88,141.31 336 112,896 37,933,056 18.3303 6.9521 .002976190 1,055.58 88,668.31 337 113,569 38,272,753 18.3576 6.9589 .002967359 1,058.72 89,196.88 338 114,244 38,614,472 18.3848 6.9658 .002958580 1,061.86 89,727.03 339 114,921 38,958,219 18.4120 6.9727 .002949853 1,065.00 90,258.74 340 115,600 39,304,000 18.4391 6.9795 .002941176 1,068.14 90,792.03 341 116,281 39,651,821 18.4662 6.9864 .002932551 1,071.28 91,326.88 342 116,964 40,001,688 18.4932 6.9932 .002923977 1,074.42 91 ,863.31 343 117,649 40,353,607 18.5203 7.0000 .002915452 1,077.57 92,401.31 344 118,336 40,707,584 18.5472 7.0068 .002906977 1,080.71 92,940.88 345 119,025 41,063,625 18.5742 7.0136 .002898551 1,083.85 93,482.02 346 119,716 41,421,736 18.6011 7.0203 .002890173 1,086.99 94,024.73 347 120,409 41,781,923 18.6279 7.0271 .002881844 1,090.13 94,569.01 348 121,104 42,144,192 18.6548 7.0338 .002873563 1,093.27 95,114.86 349 121,801 42,508,549 18.6815 7.0406 .002865330 1,096.42 95,662.28 350 122,500 42,875,000 18.7083 7.0473 .002857143 1,099.56 96,211.28 351 123,201 43,243,551 18.7350 7.0540 .002849003 1,102.70 96,761.84 352 123,904 43,614,208 18.7617 7.0607 .002840909 1,105.84 97,313.97 353 124,609 43,986,977 18.7883 7.0674 .002832861 1,108.98 97,867.68 354 125,316 44,361,864 18.8149 7.0740 .002824859 1,112.12 98,422.96 355 126,025 44,738,875 18.8414 7.0807 .002816901 1,115.27 98,979.80 356 126,736 45,118,016 18.8680 7.0873 .002808989 1,118.41 99,538.22 357 127,449 45,499,293 18.8944 7.0940 .002801120 1,121.55 100,098.21 358 128,164 45,882,712 18.9209 7.1006 .002793296 1,124.69 100,659.77 359 128,881 46,268,279 18.9473 7.1072 .002785515 1,127.83 101,222.90 360 129,600 46,656,000 18.9737 7.1138 .002777778 1,130.97 101,787.60 361 130,321 47,045,881 19.0000 7.1204 .002770083 1,134.11 102,353.87 362 131,044 47,437,928 19.0263 7.1269 .002762431 1,137.26 102,921.72 363 131,769 47,832,147 19.0526 7.1335 .002754821 1,140.40 103,491.13 364 132,496 48,228,544 19.0788 7.1400 .002747253 1,143.54 104,062.12 365 133,225 48,627,125 19.1050 7.1466 .002739726 1,146.68 104,634.67 366 133,956 49,027,896 19.1311 7.1531 .002732240 1,149.82 105,208.80 367 134,689 49,430,863 19.1572 7.1596 .002724796 1,152.96 105,784.49 368 135,424 49,836,032 19.1833 7.1661 .002717391 1,156.11 106,361.76 369 136,161 50,243,409 19.2094 7.1726 .002710027 1,159.25 106,940.60 370 136,900 50,653,000 19.2354 7.1791 .002702703 1,162.39 107,521.01 CIRCUMFERENCES, AND AREAS 1087 No. Square Cube Sq. Root Cu. Root Reciprocal Circum. Area 371 137,641 51,064,811 19.2614 7.1855 .002695418 1,165.53 108,102.99 372 138,384 51,478,848 19.2873 7.1920 .002688172 1,168.67 108,686.54 373 139,129 51,895,117 19.3132 7.1984 .002680965 1,171.81 109,271.66 374 139,876 52,313,624 19.3391 7.2048 .002673797 1,174.96 109,858.35 375 140,625 52,734,375 19.3649 7.2112 .002666667 1,178.10 110,446.62 376 141,376 53,157,376 19.3907 7.2177 .002659574 1,181.24 111,036.45 377 142,129 53,582,633 19.4165 7.2240 .002652520 1,184.38 111,627.86 378 142,884 54,010,152 19.4422 7.2304 .002645503 1,187.52 112,220.83 379 143; 641 54,439,939 19.4679 7.2368 .002638521 1,190.66 112,815.38 380 144,400 54,872,000 19.4936 7.2432 .002631579 1,193.81 113,411.49 381 145,161 55,306,341 19.5192 7.2495 .002624672 1,196.95 114,009.18 382 145,924 55,742,968 19.5448 7.2558 .002617801 1,200.09 114,608.44 383 146,689 56,181,887 19.5704 7.2622 .002610966 1,203.23 115,209.27 384 147,456 56,623,104 19.5959 7.2685 .002604167 1,206.37 115,811.67 385 148,225 57,066,625 19.6214 7.2748 .002597403 1,209.51 116,415.64 386 148,996 57,512,456 19.6469 7.2811 .002590674 1,212.65 117,021.18 387 149,769 57,960,603 19.6723 7.2874 .002583979 1,215.80 117,628.30 388 150,544 58,411,072 19.6977 7.2936 .002577320 1,218.94 118,236.98 389 151,321 68,863,869 19.7231 7.2999 .002570694 1,222.08 118,847.24 390 152,100 59,319,000 19.7484 7.3061 .002564103 1,225.22 119,459.06 391 152,881 59,776,471 19.7737 7.3124 .002557545 1,228.36 120,072.46 392 153,664 60,236,288 19.7990 7.3186 .002551020 1,231.50 120,687.42 393 154,449 60,698,457 19.8242 7.3248 .002544529 1,234.65 121,303.96 394 155,236 61,162,984 19.8494 7.3310 .002538071 1,237.79 121,922.07 395 156,025 61,629,875 19.8746 7.3372 .002531646 1,240.93 122,541.75 396 156,816 62,099,136 19.8997 7.3434 .002525253 1,244.07 123,163.00 397 157,609 62,570,773 19.9249 7.3496 .002518892 1,247.21 123,785.82 398 158,404 63,044,792 19.9499 7.3558 .002512563 1,250.35 124,410.21 399 159,201 63,521,199 19.9750 7.3619 .002506266 1,253.50 125,036.17 400 160,000 64,000,000 20.0000 7.3681 .002500000 1,256.64 125,663.71 401 160,801 64,481,201 20.0250 7.3742 .002493766 1,259.78 126,292.81 402 161,604 64,964,808 20.0499 7.3803 .002487562 1,262.92 126,923.48 403 162,409 65,450,827 20.0749 7.3864 .002481390 1,266.06 127,555.73 404 163,216 65,939,264 20.0998 7.3925 .002475248 1,269.20 128.189.55 405 164,025 66,430,125 20.1246 7.3986 .002469136 1.272.35 128,824.93 406 164,836 66,923,416 20.1494 7.4047 .002463054 1,275.49 129,461.89 407 165,649 67,419,143 20.1742 7.4108 .002457002 1,278.63 130,100.42 408 166,464 67,917,312 20.1990 7.4169 .002450980 1,281.77 130,740.52 409 167,281 68,417,929 20.2237 7.4229 .002444988 1,284.91 131,382.19 410 168,100 68,921,000 20.2485 7.4290 .002439024 1,288.05 132,025.43 411 168,921 69,426,531 20.2731 7.4350 .002433090 1,291.19 132,670.24 412 169,744 69,934,528 20.2978 7.4410 .002427184 1,294.34 133,316.63 413 170,569 70,444,997 20.3224 7.4470 .002421308 1,297.48 133,964.58 414 171,396 70,957,944 20.3470 7.4530 .002415459 1,300.62 134,614.10 415 172,225 71,473,375 20.3715 7.4590 .002409639 1,303.76 135,265.20 416 173,056 71,991,296 20.3961 7.4650 .002406846 1,306.90 135,917.86 417 173,889 72,511,713 20.4206 7.4710 .002398082 1,310.04 136,572.10 418 174,724 73,034,632 20.4450 7.4770 .002392344 1,313.19 137,227.91 419 175,561 73,560,059 20.4695 7.4829 .002386635 1,316.33 137,885.29 420 176,400 74,088,000 20.4939 7.4889 .002380952 1,319.47 138,544.24 421 177,241 74,618,461 20.5183 7.4948 .002375297 1,322.61 139,204.76 422 178,084 75,151,448 20.5426 7.5007 .002369668 1,325.75 139,866.85 423 178,929 75,686,967 20.5670 7.5067 .002364066 1,328.89 140,530.51 424 179,776 76,225,024 20.5913 7.5126 .002358491 1,332.04 141,195.74 425 180,625 76,765,625 20.6155 7.5185 .002352941 1,335.18 141,862.54 426 181,476 77,308,776 20.6398 7.5244 .002347418 1,338.32 142,530.92 427 182J329 77,854,483 20.6640 7.5302 .002341920 1,341.46 143,200.86 428 183,184 78,402,752 20.6882 7.5361 .002336449 1,344.60 143,872.38 429 184,041 78,953,589 20.7123 7.5420 .002331002 1,347.74 144,545.46 430 184[900 79,507,000 20.7364 7.5478 .002325581 1,350.88 145,220.12 431 185,761 80,062,991 20.7605 7.5537 .002320186 1,354.03 145.896.35 432 186' 624 80,621,568 20.7846 7.5595 .002314815 1,357.17 146,574.15 433 187,489 81,182,737 20.8087 7.5654 .002309469 1,360.31 147,253.52 1088 SQUARES, CUBES, SQUARE AND CUBE ROOTS No. Square Cube Sq. Root Cu. Root Reciprocal Circum. Area 434 188,356 81,746,504 20.8327 7.5712 .002304147 1,363.45 147,934.46 435 189,225 82,312,875 20.8567 7.5770 .002298851 1,366.59 148,616.97 436 190,096 82,881,856 20.8806 7.5828 .002293578 1,369.73 149,301.05 437 190,969 83,453,453 20.9045 7.5886 .002288330 1,372.88 149,986.70 438 191,844 84,027,672 20.9284 7.5944 .002283105 1,376.02 150,673.93 439 192,721 84,604,519 20.9523 7.6001 .002277904 1,379.16 151,362.72 440 193,600 85,184,000 20.9762 7.6059 .002272727 1,382.30 152,053.08 441 194,481 85,766,121 21.0000 7.6117 .002267574 1,385.44 152,745.02 442 195,364 86,350,888 21.0238 7.6174 .002262443 1,388.58 153,438.53 443 196,249 86,938,307 21.0476 7.6232 .002257336 1,391.73 154,133.60 444 197,136 87,528,384 21.0713 7.6289 .002252252 1,394.87 154,830.25 445 198,025 88,121,125 21.0950 7.6346 .002247191 1,398.01 155,528.47 446 198,916 88,716,536 21.1187 7.6403 .002242152 1,401.15 156,228.26 447 199,809 89,314,623 21.1424 7.6460 .002237136 1,404.29 156,929.62 448 200,704 89,915,392 21.1660 7.6517 .002232143 1,407.43 157,632.55 449 201,601 90,518,849 21.1896 7.6574 .002227171 1,410.58 158,337.06 450 202,500 91,125,000 21.2132 7.6631 .002222222 1,413.72 159,043.13 451 203,401 91,733,851 21.2368 7.6688 .002217295 1,416.86 159,750.77 452 204,304 92,345,408 21.2603 7.6744 .002212389 1,420.00 160,459.99 453 205,209 92,959,677 21.2838 7.6801 .002207506 1,423.14 161,170.77 454 206,116 93,576,664 21.3073 7.6857 .002202643 1,426.28 161,883.13 455 207,025 94,196,375 21.3307 7.6914 .002197802 1,429.42 162,597.05 456 207,936 94,818,816 21.3542 7.6970 .002192982 1,432.57 163,312.55 457 208,849 95,443,993 21.3776 7.7026 .002188184 1,435.71 164,029.62 458 209,764 96,071,912 21.4009 7.7082 .002183406 1,438.85 164,748.26 459 210,681 96,702,579 21.4243 7.7188 .002178649 1,441.99 165,468.47 460 ' 211,600 97,336,000 21.4476 7.7194 .002173913 1,445.13 166,190.25 461 212,521 97,972,181 21.4709 7.7250 .002169197 1,448.27 166,913.60 462 213,444 98,611,128 21.4942 7.7306 .002164502 1,451.42 167,638.53 463 214,369 99,252,847 21.5174 7.7362 .002159827 1,454.56 168,365.02 464 215,296 99,897,344 21.5407 7.7418 .002155172 1,457.70 169,093.08 465 216,225 100,544,625 21.5639 7.7473 .002150538 1,460.84 169,822.72 466 217,156 101,194,696 21.5870 7.7529 .002145923 1,463.98 170,553.92 467 218,089 101,847,563 21.6102 7.7584 .002141328 1,467.12 171,286.70 468 219,024 102,503,232 21.6333 7.7639 .002136752 1,470.27 172,021.05 469 219,961 103,161,709 21.6564 7.7695 .002132196 1,473.41 172,756.97 470 220,900 103,823,000 21.6795 7.7750 .002127660 1,476.55 173,494.45 471 221,841 104,487,111 21.7025 7.7805 .002123142 1,479.69 174,233.51 472 222,784 105,154,048 21.7256 7.7860 .002118644 1,482.83 174,974.14 473 223,729 105,823,817 21.7486 7.7915 .002114165 1,485.97 175,716.35 474 224,676 106,496,424 21.7715 7.7970 .002109705 1,489.11 176,460.12 475 225,625 107,171,875 21.7945 7.8025 .002105263 1,492.26 177,205.46 476 226,576 107,850,176 21.8174 7.8079 .002100840 1,495.40 177,952.37 477 227,529 108,531,333 21.8403 7.8134 .002096486 1,498.54 178,700.86 478 228,484 109,215,352 21.8632 7.8188 .002092050 1,501.68 179,450.91 479 229,441 109,902,239 21.8861 7.8243 .002087683 1,504.82 180,202.54 480 230,400 110,592,000 21.9089 7.8297 .002083333 1,507.96 180,955.74 481 231,361 111,284,641 21.9317 7.8352 .002079002 1,511.11 181,710.50 482 232,324 111,980,168 21.9545 7.8406 .002074689 1,514.25 182,466.84 483 233,289 112,678,587 21.9775 7.8460 .002070393 1.517.39 183,224.75 484 234,256 113,379,904 22.0000 7.8514 .002066116 1,520.53 183,984.23 485 235,225 114,084,125 22.0227 7.8568 .002061856 1,523.67 184,745.28 486 236,196 114,791,256 22.0454 7.8622 .002057613 1,526.81 185,507.90 487 237,169 115,501,303 22.0681 7.8676 .002053388 1,529.96 186,272.10 488 238,144 116,214,272 22.0907 7.8730 .002049180 1,533.10 187,037.86 489 239,121 116,930,169 22.1133 7.8784 .002044990 1,536.24 87,805.19 490 240,100 117,649,000 22.1359 7.8837 .002040816 1,539.38 188,574.10 491 241,081 118,370,771 22.1585 7.8891 .002036660 1,542.52 89,344.57 492 242,064 119,095,488 22.1811 7.8944 .002032520 1,545.66 190,116.62 493 243,049 119,823,157 22.2036 7.8998 .002028398 1,548.81 190,890.24 494 244,036 120,553,784 22.2261 7.9051 .002024291 1,551.95 91,665.43 495 245,025 121,287,375 22.2486 7.9105 .002020292 1,555.09 92,442.18 496 246,016 122,023,936 22.2711 7.9158 .002016129 1,558.23 193,220.51 CIRCUMFERENCES, AND AREAS 1089 No. Square Cube Sq. Root Cu. Root Reciprocal Circum. Area 497 247,009 122,763,473 22.2935 7.9211 .002012072 1,561.37 194,000.41 498 248,004 123,505,992 22.3159 7.9264 .002008032 1,564.51 194,781.89 499 249,001 124,251,499 22.3383 7.9317 .002004008 1,567.65 195,564.93 500 250,000 125,000,000 22.3607 7.9370 .002000000 1,570.80 196,349.54 501 251,001 125,751,501 22.3830 7.9423 .001996008 1,573.94 197,135.72 502 252,004 126,506,008 22.4054 7.9476 .001992032 1,577.08 197,923.48 503 253,009 127,263,527 22.4277 7.9528 .001988072 1,580.22 198,712.80 504 254,016 128,024,064 22.4499 7.9581 .001984127 1,583.36 199,503.70 505 255,025 128,787,625 22.4722 7.9634 .001980198 1,586.50 200,296.17 506 256,036 129,554,216 22.4944 7.9686 .001976285 1,589.65 201,090.20 507 257,049 130,323,843 22.5167 7.9739 .001972387 1,592.79 201,885.81 508 258,064 131,096,512 22.5389 7.9791 .001968504 1,595.93 202,682.99 509 259,081 131,872,229 22.5610 7.9843 .001964637 1,599.07 203,481.74 510 260,100 132,651,000 . 22.5832 7.9895 .001960785 1,602.21 204,282.06 511 261,121 133,432,831 22.6053 7.9948 .001956947 1,605.35 205,083.95 512 262,144 134,217,728 22.6274 8.0000 .001953125 1,608.50 205; 887.42 513 263,169 135,005,697 22.6495 8.0052 .001949318 1,611.64 206,692.45 514 264,196 135,796,744 22.6716 8.0104 .001945525 1,614.78 207,499.05 515 265,225 136,590,875 22.6936 8.0156 .001941748 1,617.92 208,307.23 516 266,256 137,388,096 22.7156 8.0208 .001937984 1,621.06 209,116.97 517 267,289 138,188,413 22.7376 8.0260 .001934236 1,624.20 209,928.29 518 268,324 138,991,832 22.7596 8.0311 .001930502 1,627.34 210,741.18 519 269,361 139,798,359 22.7816 8.0363 .001926782 1,630.49 211,555.63 520 270,400 140,608,000 22.8035 8.0415 .001923077 1,633.63 212,371.66 521 271,411 141,420,761 22.8254 8.0466 .001919386 1,636.77 213,189.26 522 272,484 142,236,648 22.8473 8.0517 .001915709 1,639.91 214,008.43 523 273,529 143,055,667 22.8692 8.0569 .001912046 1,643.05 214,829.17 524 274,576 143,877,824 22.8910 8.0620 .001908397 1,646.19 215,651.49 525 275,625 144,703,125 22.9129 8.0671 .001904762 1,649.34 216,475.37 526 276,676 145,531,576 22.9347 8.0723 .001901141 1,652.48 217,300.82 527 277,729 146,363,183 22.9565 8.0774 .001897533 1,655.62 218,127.85 528 278,784 147,197,952 22.9783 8.0825 .001893939 1,658.76 218,956.44 529 279,841 148,035,889 23.0000 8.0876 .001890359 1,661.90 219,786.61 530 280,900 148,877,001 23.0217 8.0927 .001886792 1,665.04 220,618.34 531 281,961 149,721,291 23.0434 8.0978 .001883239 1,668.19 221,451.65 532 283,024 150,568,768 23.0651 8.1028 .001879699 1,671.33 222,286.53 533 284,089 151,419,437 23.0868 8.1079 .001876173 1,674.47 223,122.98 534 285,156 152,273,304 23.1084 8.1130 .001872659 1,677.61 223,961.00 535 286,225 153,130,375 23.1301 8.1180 .001869159 1,686.75 224,800.59 536 287,296 153,990,656 23.1517 8.1231 .001865672 1,683.89 225,641.75 537 288,369 154,854,153 23.1733 8.1281 .001862197 1,687.04 226,484.48 538 289,444 155,720,872 23.1948 8.1332 .001858736 1,690.18 227,328.79 539 290,521 156,590,819 23.2164 8.1382 .001855288 1,693.32 228,174.66 540 291,600 157,464,000 23.2379 8.1433 .001851852 1,696.46 229,022.10 541 292,681 158,340,421 23.2594 8.1483 .001848429 1,699.60 229,871.12 512 293,764 159,220,088 23.2809 8.1533 .001845018 1,702.74 230,721.71 543 294,849 160,103,007 23.3024 8.1583 .001841621 1,705.88 231,573.86 544 295,936 160,989,184 23.3238 8.1633 .001838235 1,709.03 232,427.59 545 297,025 161,878,625 23.3452 8.1683 .001834862 1,712.17 233,282.89 546 298,116 162,771,336 23.3666 8.1733 .001831502 1,715.31 234,139.76 547 299,209 163,667,323 23.3880 8.17&3 .001828154 1,718.45 234,998.20 548 300,304 164,566,592 23.4094 8.1833 .001824818 1,721.59 235,858.21 549 301,401 165,469,149 23.4307 8.1882 .001821494 1,724.73 236,719.79 550 302500 166,375,000 23.4521 8.1932 .001818182 1,727.88 237,582.94 551 303,601 167,284,151 23.4734 8.1982 .001814882 1,731.02 238,447.67 552 304,704 168,196,608 23.4947 8.2031 .001811594 1,734.16 239,313.96 553 305,809 169,112,377 23.5160 8.2081 .001808318 1,737.30 240,181.83 554 306,916 170,031,464 23.5372 8.2130 .001805054 1,740.44 241,051.26 555 308,025 170,953,875 23.5584 8.2180 .001801802 1,743.58 241,922.27 556 309,136 171,879,616 23.5797 8.2229 .001798561 1,746.73 242,794.85 557 310,249 172,808,693 23.6008 8.2278 .001795332 1,749.87 243,668.99 558 569 311,364 312,481 173,741,112 174,676,879 23.6220 23.6432 8.2327 8.2377 .001792115 .001788909 1,753.01 1,756.15 244,544.71 245,422.00 69 1090 SQUARES, CUBES, SQUARE AND CUBE ROOTS No Square Cube Sq.Roo Cu.Roo Reciprocal Circum. Area 660 313,600 175,616,000 23.664 8.2426 .001785714 1,759.29 246,300.86 561 314,721 176,558,481 23.6854 8.2475 .001782531 1,762.43 247,181.30 562 315,844 177,504,328 23.7065 8.2524 .001779359 1,765.58 248,063.30 563 316,969 178,453,547 23.7276 8.2573 .001776199 1,768.72 248,946.87 564 318,096 179,406,144 23.7487 8.2621 .001773050 1,771.86 249,832.01 565 319,225 180,362,125 23.7697 8.2670 .001769912 1,775.00 250,718.73 566 320,356 181,321,496 23.7908 8.2719 .001766784 1,778.14 251,607.01 567 321,489 182,284,263 23.8118 8.2768 .001763668 1,781.28 252,496.87 568 322,624 183,250,432 23.8328 8.2816 .001760563 1,784.42 253,388.30 569 323,761 184,220,009 23.8537 8.2865 .001757469 1,787.57 254,281.29 570 324,900 185,193,000 23.8747 8.2913 .001754386 1,790.71 255,175.86 571 326,041 186,169,411 23.8956 8.2962 .001751313 1,793.85 256,072.00 572 327,184 187,149,248 23.9165 8.3010 .001748252 1,796.99 256,969.71 573 328,329 188,132,517 23.9374 8.3059 .001745201 1,800.13 257,868.99 674 329,476 189,119,224 23.9583 8.3107 .001742164 1,803.27 258,769.85 575 330,625 190,109,375 23.9792 8.3155 .001739130 1,806.42 259,672.27 576 331,776 191,102,976 24.0000 8.3203 .001736111 1,809.56 260,576.26 577 332,929 192,100,033 24.0208 8.3251 .001733102 1,812.70 261,481.83 578 334,084 193,100,552 24.0416 8.3300 .001730104 1,815.84 262,388.96 579 335,241 194,104,539 24.0624 8.3348 .001727116 1,818.98 263,297.67 580 336,400 195,112,000 24.0832 8.3396 .001724138 ,822.12 264,207.94 581 337,561 196,122,941 24.1039 8.3443 .001721170 ,825.27 65,119.79 582 338,724 197,137,368 24.1247 8.3491 .001718213 ,828.41 66,033.21 583 339,889 198,155,287 24.1454 8.3539 .001715266 ,831.55 66,948.20 584 341,056 199,176,704 24.1661 8.3587 .001712329 ,834.69 67,864.76 585 342,225 200,201,625 24.1868 8.3634 .001709402 ,837.83 68,782.89 586 343,396 201,230,056 24.2074 8.3682 .001706485 ,840.97 69,702.59 587 344,569 202,262,003 24.2281 8.3730 .001703578 ,844.11 270,623.86 588 345,744 203,297,472 24.2487 8.3777 .001700680, ,847.26 271,546.70 589 346,921 204,336,469 24.2693 8.3825 .001697793 ,850.40 272,471.12 590 348,100 205,379,000 24.2899 8.3872 .001694915 ,853.54 273,397.10 591 349,281 206,425,071 24.3105 8.3919 .001692047 856.68 274,324.66 592 350,464 207,474,688 24.3311 8.3967 .001689189 859.82 275,253.78 593 351,649 208,527,857 24.3516 8.4014 .001686341 862.96 276,184.48 594 352,836 209,584,584 24.3721 8.4061 .001683502 866.11 277,116.75 595 354,025 210,644,875 24.3926 8.4108 .001680672 869.25 278,050.58 596 355,216 211,708,736 24.4131 8.4155 .001677852 872.39 278,985.99 597 356,409 212,776,173 24.4336 8.4202 .001675042 875.53 279.922.97 598 357,604 213,847,192 24.4540 8.4249 .001672241 878.67 280,861.52 599 358,801 214,921,799 24.4745 8.4296 001669449 881.81 281,801.65 600 360,000 216,000,000 24.4949 8.4343 001666667 884.96 282,743.34 601 361,201 217,081,801 24.5153 8.4390 001663894 888.10 283,686.60 602 362,404 218,167,208 24.5357 8.4437 001661130 891.24 284,631.44 603 363,609 219,256,227 24.5561 8.4484 001658375 894.38 285,577.84 604 364,816 220,348,864 24.5764 8.4530 001655629 897.52 286,525.82 605 366,025 221,445,125 24.5968 8.4577 001652893 900.66 287,475.36 606 367,236 222,545,016 24.6171 8.4623 001650165 903.81 288,426.48 607 368,449 223,648,543 24.6374 8.4670 001647446 906.95 289,379.17 608 369,664 224,755,712 24.6577 8.4716 001644737 910.09 290,333.43 609 370,881 225,866,529 4.6779 8.4763 001642036 913.23 291,289.26 610 372,100 226,981,000 24.6982 8.4809 001639344 916.37 . 292,246.66 611 373,321 228,099,131 24.7184 8.4856 001636661 919.51 293,205.63 612 374,544 229,220,928 4.7386 8.4902 001633987 922.65 294,166.17 613 375,769 230,346,397 4.7588 8.4948 001631321 925.80 295.128.28 614 376,996 231,475,544 4.7790 8.4994 001628664 928.94 1296,091.97 615 378,225 232,608,375 4.7992 8.5040 001626016 932.08 J J97.057.22 616 379,456 233,744,896 24.8193 8.5086 001623377 935.22 I 298,024.05 617 380,689 234,885,113 24.8395 8.5132 001620746 938.36 I 598,992.44 618 381,924 236,029,032 24.8596 8.5178 001618123 941.50 J !99,962.41 619 383,161 237,176,659 24.8797 8.5224 001615509 944.65 c 00,933.95 620 384,400 238,328,000 4.8998 8.5270 001612903 947.79 r c 01,907.05 621 385,641 239,483,061 24.9199 8.5316 001610306 950.93 ? 02,881.73 622 386,884 240,641,848 4.9399 8.5362 001607717 954.07 2 .03,857.98 CIRCUMFERENCES, AND AREAS 1091 No. Square Cube Sq. Root Cu. Boot Reciprocal Circum. Area 623 388,129 241,804,367 24.9600 8.5408 .001605136 1,957.21 304,835.80 624 389,376 242,970,624 24.9800 8.5453 .001602564 1,960.35 305,815.20 625 390,625 244,140,625 25.0000 8.5499 .001600000 1,963.50 306,796.16 626 391,876 245,314,376 25.0200 8.5544 .001597444 1,966.64 307,778.69 627 393,129 246,491,883 25.0400 8.5589 .001594896 1,969.78 308,762.79 628 394,384 247,673,152 25.0599 8.5635 .001592357 1,972.92 309,748.47 629 395,641 248,858,189 25.0799 8.5681 .001589825 1,976.06 310,735.71 630 396,900 250,047,000 25.0998 8.5726 .001587302 1,979.20 311,724.53 631 398,161 251,239,591 25.1197 8.5772 .001584786 1,982.35 312,714.92 632 399,424 252,435,968 25.1396 8.5817 .001582278 1,985.49 313,706.88 633 400,689 253,636,137 25.1595 8.5862 .001579779 1,988.63 314,700.40 634 401,956 254,840,104 25.1794 8.5907 .001577287 1,991.77 315,695.50 635 403,225 256,047,875 25.1992 8.5952 .001574803 1,994.91 316,692.17 636 404,496 257,259,456 25.2190 8.5997 .D01572327 1,998.05 317,690.42 637 405,769 258,474,853 25.2389 8.6043 .001569859 2,001.19 318,690.23 638 407,044 259,694,072 25.2587 8.6088 .001567398 2,004.34 319,691.61 639 408,321 260,917,119 25.2784 8.6132 .001564945 2,007.48 320,694.56 ; 640 409,600 262,144,000 25.2982 8.6177 .001562500 2,010.62 321,699.09 641 410,881 263,374,721 25.3180 8.6222 .001560062 2,013.76 322.705.18 642 412,164 264,609,288 25.3377 8.6267 .001557632 2,016.90 323,712.85 643 413,449 265,847,707 25.3574 8.6312 .001555210 2,020.04 324,722.09 644 414,736 267,089,984 25.3772 8.6357 .001552795 2,023.19 325,732.89 645 416,125 268,336,125 25.3969 8.6401 .001550388 2,026.33 326,745.27 646 417,316 269,585,136 25.4165 8.6446 .001547988 2,029.47 327,759.22 647 418,609 270,840,023 25.4362 8.6490 .001545595 2,032.61 328,774.74 648 419,904 272,097,792 25.4558 8.6535 .001543210 2,035.75 329,791.83 649 421,201 273,359,449 25.4755 8.6579 .001540832 2,038.89 330,810.49 650 422,500 274,625,000 25.4951 8.6624 .001538462 2,042.04 331,830.72 651 423,801 275,894,451 25.5147 8.6668 .001536098 2,045.18 332,852.53 652 425,104 277,167,808 25.5343 8.6713 .001533742 2,048.32 333,875.90 653 426,409 278,445,077 25.5539 8.6757 .001531394 2,051.46 334,900.85 654 427,716 279,726,264 25.5734 8.6801 .001529052 2,054.60 335,927.36 655 429,025 281,011,375 25.5930 8.6845 .001526718 2,057.74 336,955.45 656 430,336 282,300,416 25.6125 8.6890 .001524390 2,060.88 337,985.10 657 431,639 283,593,393 25.6320 8.6934 .001522070 2,064.03 339,016.33 658 432,964 284,890,312 25.6515 8.6978 .001519751 2,067.17 340,049.13 659 434,281 286,191,179 25.6710 8.7022 .001517451 2,070.31 341,083.50 660 435,600 287,496,000 25.6905 8.7066 .001515152 2,073.45 342,119.44 661 436,921 288,804,781 25.7099 8.7110 .001512859 2,076.59 343,156.95 1 662 438,244 290,117,528 25.7294 8.7154 .001510574 2,079.73 344,196.03 1 663 439,569 291,434,247 25.7488 8.7198 .001508296 2,082.88 345,236.69 1 664 440,896 292,754,944 25.7682 8.7241 .001506024 ,086.02 346,278.91 I 665 442,225 294,079,625 25.7876 8.7285 .001503759 ,089.16 347,322.70 1 666 443,556 295,408,296 25.8070 8.7329 .001501502 ,092.30 348,368.07 II 667 444,899 296,740,963 25.8263 8.7373 .001499250 ,095.44 349,415.00 II 668 446,224 298,077,632 25.8457 8.7416 .001497006 ,098.58 350,463.51 1 669 447,561 299,418,309 25.8650 8.7460 .001494768 ,101.73 351,513.59 1 670 448,900 300,763,000 25.8844 8.7593 .001492537 ,104.87 352,565.24 I 671 450,241 302,111,711 25.9037 8.7547 .001490313 ,108.01 353,618.45 II 672 451,584 303,464,448 25.9230 8.7590 .001488095 ,111.15 354,673.24 1 673 452,929 304,821,217 25.9422 8.7634 .001485884 ,114.29 355,729.60 1 C74 454,276 306,182,024 25.9615 8.7677 .001483680 ,117.43 356,787.54 1 675 455,625 307,546,875 25.9808 8.7721 .001481481 ,120.58 357,847.04 1 676 456,976 308,915,776 26.0000 8.7764 .001479290 ,123.72 358,908.11 1 677 458,329 310,288,733 26.0192 8.7807 .001477105 ,126.86 359,970.75 I 1 678 459,684 311,665,752 26.0384 8.7850 .001474926 ,130.00 361,034.97 I 679 461,041 313,046,839 26.0576 8.7893 .001472754 ,133.14 362,100.75 1 680 462,400 314,432,000 26.0768 8.7937 .001470588 ,136.28 363,168.11 1 681 463,761 315,821,241 26.0960 8.7980 .001468429 ,139.42 364,237.04 1 682 465,124 317,214,568 26.1151 8.8023 .001466276 ,142.57 365,307.54 1 683 466,489 318,611,987 26.1343 8.8066 .001464129 ,145.71 366,379.60 1 684 467,856 320,013,504 26.1534 8.8109 .001461988 ,148.85 367,453.24 1 685 469,225 321,419,125 26.1725 8.8152 .001459854 ,151.99 368,528.45 1092 SQUARES, CUBES, SQUARE AND CUBE ROOTS No. Square Cube Sq. Root Cu. Root Reciprocal Circum. Area 686 470,596 322,828,856 26.1916 8.8194 .001457726 2,155.13 369,605.23 687 471,969 324,242,703 26.2107 8.8237 .001455604 2,158.27 370,683.59 688 473,344 325,660,672 26.2298 8.8280 .001453488 2,161.42 371,763.51 689 474,721 327,082,769 26.2488 8.8323 .001451379 2,164.56 372,845.00 690 476,100 328,509,000 26.2679 8.8366 .001449275 2,167.70 373,928.07 691 477,481 329,939,371 26.2869 8.8408 .001447178 2,170.84 375,012.70 692 478,864 331,373,888 26.3059 8.8451 .001445087 2,173.98 376,098.91 693 480,249 332,812,557 26.3249 8.8493 .001443001 2,177.12 377,186.68 694 481,636 334,255,384 26.3439 8.8536 .001440922 2,180.27 378,276.03 695 483,025 335,702,375 26.3629 8.8578 .001438849 2,183.41 379,366.95 696 484,416 337,153,536 26.3818 8.8621 .001436782 2,186.55 380,459.44 697 485,809 338,608,873 26.4008 8.8663 .001434720 2,189.69 381,553.50 698 487,204 340,068,392 26.4197 8.8706 .001432665 2,192.83 382,649.13 699 488,601 341,532,099 26.4386 8.8748 .001430615 2,195.97 383,746.33 700 490,000 343,000,000 26.4575 8.8790 .001428571 2,199.11 384,845.10 701 491,401 344,472,101 26.4764 8.8833 .001426534 2,202.26 385,945.44 702 492,804 345,948,408 26.4953 8.8875 .001424501 2,205.40 387,047.36 703 494,209 347,428,927 26.5141 8.8917 .001422475 2,208.54 388,150.84 704 495,616 348,913,664 26.5330 8.8959 .001420455 2,211.68 389,255.90 705 497,025 350,402,625 26.5518 8.9001 .001418440 2,214.82 390,362.52 706 498,436 351,895,816 26.5707 8.9043 .001416431 2,217.96 391,470.72 707 499,849 353,393,243 26.5895 8.9085 .001414427 2,221.11 392,580.49 708 501,264 354,894,912 26.6083 8.9127 .001412429 2,224.25 393,691.82 709 502,681 356,400,829 26.6271 8.9169 .001410437 2,227.39 394,804.73 710 504,100 357,911,000 26.6458 8.9211 .001408451 2,230.53 395,919.21 711 505,521 359,425,431 26.6646 8.9253 .001406470 2,233.67 397,035.26 712 506,944 360,944,128 26.6833 8.9295 .001404494 2,236.81 398,152.89 713 508,369 362,467,097 26.7021 8.9337 .001402525 2,239.96 399,272.08 714 509,796 363,994,344 26.7208 8.9378 .001400560 2,243.10 400,392.84 715 511,225 365,525,875 26.7395 8.9420 .001398601 2,246.24 401,515.18 716 512,656 367,061,696 26.7582 8.9462 .001396648 2,249.38 402,639.08 717 514,089 368,601,813 26.7769 8.9503 .001394700 2,252.52 403,764.56 718 515,524 370,146,232 26.7955 8.9545 .001392758 2,255.66 404,891.60 719 516,961 371,694,959 26.8142 8.9587 .001390821 2,258.81 406,020.22 720 518,400 373,248,000 26.8328 8.9628 .001388889 2,261.95 407,150.41 721 519,841 374,805,361 26.8514 8.9670 .001386963 2,265.09 408,282.17 722 521,284 376,367,048 26.8701 8.9711 .001385042 2,268.23 409,415.50 723 522,729 377,933,067 26.8887 8.9752 .001383126 2,271.37 410,550.40 724 524,176 379,503,424 26.9072 8.9794 .001381215 2,274.51 411,686.87 725 525,625 381,078,125 26.9258 8.9835 .001379310 2,277.65 412,824.91 726 527,076 382,657,176 26.9444 8.9876 .001377410 2,280.80 413,964.52 727 528,529 384,240,583 26.9629 8.9918 .001375516 2,283.94 415,105.71 728 529,984 385,828,352 26.9815 8.9959 .001373626 2,287.08 416,248.46 729 531,441 387,420,489 27.0000 9.0000 .001371742 2,290.22 417,392.79 730 532,900 389,017,000 27.0185 9.0041 .001369863 2,293.36 418,538.68 731 534,361 390,617,891 27.0370 9.0082 .001367989 2,296.50 419,686.15 732 535,824 392,223,168 27.0555 9.0123 .001366120 2,299.65 420,835.19 733 537,289 393,832,837 27.0740 9.0164 .001364256 2,302.79 421,985.79 734 538,756 395,446,904 27.0924 9.0205 .001362398 2,305.93 423,137.97 735 540,225 397,065,375 27.1109 9.0246 .001360544 2,309.07 424,291.72 736 54 J, 696 398,688,256 27.1293 9.0287 .001358696 2,312.21 425,447.04 737 543,169 400,315,553 27.1477 9.0328 .001356852 2,315.35 426,603.94 738 544,644 401,947,272 27.1662 9.0369 .001355014 2,318.50 427,762.40 739 546,121 403,583,419 27.1846 9.0410 .001353180 2,321.64 428,922.43 740 547,600 405,224,000 27.2029 9.0450 .001351351 2,324.78 430,084.03 741 549,801 406,869,021 27.2213 9.0491 .001349528 2,327.92 431,247.21 742 550,564 408,518,488 27.2397 9.0532 .001347709 2,331.06 432,411.95 743 552,049 410,172,407 27.2580 9.0572 .001345895 2,334.20 433,578.27 744 553,536 411,830,784 27.2764 9.0613 .001344086 2,337.34 434,746.16 745 555,025 413,493,625 27.2947 9.0654 .001342282 2,340.49 435,915.62 746 556,516 415,160,936 27.3130 9.0694 .001340483 2,343.63 437,086.64 747 558,009 416,832,723 27.3313 9.0735 .001338688 2,346.77 438,259.24 748 559,504 418,508,992 27.3496 9.0775 .001336898 2,349.91 439,433.41 CIRCUMFERENCES, AND AREAS 1093 No. Square Cube Sq. Root Cu. Root Reciprocal Circum. Area 749 561,001 420,189,749 27.3679 9.0816 .001335113 2,353.05 440,609.16 750 562,500 421,875,000 27.3861 9.0856 .001333333 2,356.19 441,786.47 751 564,001 423,564,751 27.4044 9.0896 .001331558 2,359.34 442,965.35 752 565,504 425,259,008 27.4226 9.0937 .001329787 2,362.48 444,145.80 753 567.009 426,957,777 27.4408 9.0977 .001328021 2,365.62 445,327.83 754 568i516 428,661,064 27.4591 9.1017 .001326260 2,368.76 446,511.42 755 570,025 430,368,875 27.4773 9.1057 .001324503 2,371.90 447,696.59 756 571,536 432,081,216 27.4955 9.1098 .001322751 2,375.04 448,883.32 757 573,049 433,798,093 27.5136 9.1138 .001321004 2,378.19 450,071.63 758 574,564 435,519,512 27.5318 9.1178 .001319261 2,381.33 451,261.51 759 576,081 437,245,479 27.5500 9.1218 .001317523 2,384.47 452,452.96 760 577,600 438,976,000 27.5681 9.1258 .001315789 2,387.61 453,645.98 761 579,121 440,711,081 27.5862 9.1298 .001314060 2,390.75 454,840.57 762 580,644 442,450,728 27.6043 9.1338 .001312336 2,393.89 456,036.73 763 582,169 444,194,947 27.6225 9.1378 .001310616 2,397.04 457,234.46 764 583,696 445,943,744 27.6405 9.1418 .001308901 2,400.18 458,433.77 765 585,225 447,697,125 27.6586 9.1458 .001307190 2,403.32 459,634.64 766 586,756 449,455,096 27.6767 9.1498 .001305483 2,406.46 460,837.08 767 588,289 451,217,663 27.6948 9.1537 .001303781 2,409.60 462,041.10 768 589,824 452,984,832 27.7128 9.1577 .001302083 2,412.74 463,246.69 769 591,361 454,756,609 27.7308 9.1617 .001300390 2,415.88 464,453.84 770 592,900 456,533,000 27.7489 9.1657 .001298701 2,419.03 465,662.57 771 594,441 458,314,011 27.7669 9.1696 .001297017 2,422.17 466,872.87 772 595,984 460,099,648 27.7849 9.1736 .001295337 2,425.31 468,084.74 773 597,529 461,889,917 27.8029 9.1775 .001293661 2,428.45 469,298.18 774 599,076 463,684.824 27.8209 9.1815 .001291990 2,431.59 470,513.19 775 600,625 465,484,375 27.8388 9.1855 .001290323 2,434.73 471,729.77 776 602,176 467,288,576 27.8568 9.1894 .001288660 2,437.88 472,947.92 777 603,729 469,097,433 27.8747 9.1933 .001287001 2,441.02 474,167.65 778 605,284 470,910,952 27.8927 9.1973 .001285347 2,444.16 475,388.94 779 606,841 472,729,139 27.9106 9.2012 .001283697 2,447.30 476,611.81 780 608,400 474,552,000 27.9285 9.2052 .001282051 2,450.44 477,836.24 781 609,961 476,379,541 27.9464 9.2091 .001280410 2,453.58 479,062.25 782 611,524 478,211,768 27.9643 9.2130 .001278772 2,456.73 480,289.83 783 613,089 480,048,687 27 9821 9.2170 .001277139 2,459.87 481,518.97 784 614,656 481,890,304 28.0000 9.2209 .001275510 2,463.01 482,749.69 785 616,225 483,736,625 28.0179 9.2248 .001273885 2,466.15 483,981.98 786 617,796 485,587,656 28.0357 9.2287 .001272265 2,469.29 485,215.84 787 619,369 487,443,403 28.0535 9.2326 .001270648 2,472.43 486,451.28 788 620,944 489,303,872 28.0713 9.2365 .001269036 2,475.58 487,688.28 789 622,521 491,169,069 28.0891 9.2404 .001267427 2,478.72 488,926.85 790 624,100 493,039,000 28.1069 9.2443 .001265823 2,481.86 490,166.99 791 625,681 494,913,671 28.1247 9.2482 .001264223 2,485.00 491,408.71 792 627,264 496,793,088 28.1425 9.2521 .001262626 2,488.14 492,651.99 793 628,849 498,677,257 28.1603 9.2560 .001261034 2,491.28 493,896.85 794 630,436 500,566,184 28.1780 9.2599 .001259446 2,494.42 495,143.28 795 632,025 502,459,875 28.1957 9.2638 .001257862 2,497.57 496,391.27 796 633,616 504,358,336 28.2135 9.2677 .001256281 2,500.71 497,640.84 797 635,209 506,261,573 28.2312 9.2716 .001254705 2,503.85 498,891.98 798 636,804 508,169,592 28.2489 9.2754 .001253133 2,506.99 500,144.69 799 638,401 510,082,399 28.2666 9.2793 .001251364 2,510.13 501,398.97 800 640,000 512,000,000 28.2843 9.2832 ..001250000 2,513.27 502,654.82 801 641,601 513,922,401 28.3019 9.2870 .001248439 2,516.42 503,912.25 802 643,204 515,849,608 28.3196 9.2909 .001246883 2,519.56 505,171.24 803 644,809 517,781,627 28.3373 9.2948 .001245330 2,522.70 506,431.80 804 646,416 519,718,464 28.3549 9.2986 .001243781 2,525.84 507,693.94 805 648,025 521,660,125 28.3725 9.3025 .001242236 2,'528.98' 508,957.64 806 649,636 523,606,616 28.3901 9.3063 .001240695 2,532.12 510,222.92 807 651,249 525,557,943 28.4077 9.3102 .001239157 2,535.27 511,489.77 808 652,864 527,514,112 28.4253 9.3140 .001237624 2,538.41 512,758.19 809 654,481 529,475,129 28.4429 9.3179 .001236094 2,541.55 514,028.18 810 656100 531,441,000 28.4605 9.3217 .001234568 2,544.69 515,299.74 811 657,721 533,411,731 28.4781 9.3255 .001233046 2,547.83 516,572.87 1094 SQUARES, CUBES, SQUARE AND CUBE ROOTS No. Square Cube Sq. Root Cn. Root Reciprocal Circum. Area 812 659,344 535,387,328 28.4956 9.3294 .001231527 2,550.97 517,847.57 813 660,969 537,367,797 28.5132 9.3332 .001230012 2,554.11 519,123.84 814 662,596 539,353,144 28.5307 9.3370 .001228501 2,557.26 520,401.68 815 664,225 541,343,375 28.5482 9.3408 .001226994 2,560.40 521,681.10 816 665,856 543,338,496 28.5657 9.3447 .001225490 2,563.54 522,962.08 817 667,489 545,338,513 28.5832 9.3485 .001223990 2,566.68 524,244.63 818 669,124 547,343,432 28.6007 9.3523 .001222494 2,569.82 525,528.76 819 670,761 549,353,259 28.6182 9.3561 .001221001 2,572.96 526,814.46 820 672,400 551,368,000 28.6356 9.3599 .001219512 2,576.11 528,101.73 821 674,041 553,387,661 28.6531 9.3637 .001218027 2,579.25 529,390.56 822 675,584 555,412,248 28.6705 9.3675 .001216545 2,582.39 530,680.97 823 677,329 557,441,767 28.6880 9.3713 .001215067 2,585.53 531,972.95 824 678,976 559,476,224 28.7054 9.3751 .001213592 2,588.67 533,266.50 825 680,625 561,515,625 28.7228 9.3789 .001212121 2,591.81 534,561.62 826 682,276 563,559,976 28.7402 9.3827 .001210654 2,594.96 535,858.32 827 683,929 565,609,283 28.7576 9.3865 .001209190 2,598.10 537,156.58 828 685,584 567,663,552 28.7750 93902 .001207729 2,601.24 538,456.41 829 687,241 569,722,789 28.7924 9.3940 .001206273 2,604.38 539,757.82 830 688,900 571,787,000 28.8097 9.3978 .001204819 2,607.52 541,060.79 831 690,561 573,856,191 28.8271 9.4016 .001203369 2,610.66 542,365.34 832 692,224 575,930,368 28.8444 9.4053 .001201923 2,613.81 543,671.46 833 693,889 578,009,537 28.8617 9.4091 .001200480 2,616.95 544,979.15 834 695,556 580,093,704 28.8791 9.4129 .001199041 2,620.09 546,288.40 835 697,225 582,182,875 28.8964 9.4166 .001197605 2,623.23 547,599.23 836 698,896 584,277,056 28.9137 9.4204 .001196172 2,626.37 548,911.63 837 700,569 586,376,253 28.9310 9.4241 .001194743 2,629.51 550,225.61 838 702,244 588,480,472 28.9482 9.4279 .001193317 2,632.65 551,541.15 839 703,921 590,589,719 2H.%f>5 9.4316 .001191895 2,635.80 552,858.26 840 705,600 592,704,000 28.9828 9.4354 .001190476 2,638.94 554,176.94 841 707,281 594,823,321 29.0000 9.4391 .001189061 2,642.08 555,497.20 842 708,964 596,947,688 29.0172 9.4429 .001187648 2,645.22 556,819.02 843 710,649 599,077,107 29.0345 9.4466 .001186240 2,648.36 558,142.42 344 712,336 601,211,584 29.0517 9.4503 .001184834 2,651.50 559,467.39 845 714,025 603,351,125 29.0689 9.4541 .001183432 2,654.65 560,793.92 846 715,716 605,495,736 29.0861 9.4578 .001182033 2,657.79 562,122.03 847 717,409 607,645,423 29.1033 9.4615 .001180638 2,660.93 563,451.71 848 719,104 609,800,192 29.1204 9.4652 .001179245 2,664.07 564,782.96 849 720,801 611,960,049 29.1376 9.4690 .001177856 2,667.21 566,115.78 850 722,500 614,125,000 29.1548 9.4727 .001176471 2,670.35 567,450.17 851 724,201 616,295,051 29.1719 9.4764 .001175088 2,673.50 568,786.14 852 725,904 618,470,208 29.1890 9.4801 .001173709 2,676.64 570,123.67 853 727,609 620,650,477 29.2062 9.4838 .001172333 2,679.78 571,462.77 854 729,316 622,835,864 29.2233 9.4875 .001170960 2,682.92 572,803.45 855 731,025 625,026,375 29.2404 9.4912 .001169591 2,686.06 574,145.69 856 732,736 627,222,016 29.2575 9.4949 .001168224 2,689.20 575,489.51 857 734,449 629,422,793 29.2746 9.4986 .001166861 2,692.34 576,834.90 858 736,164 631,628,712 29.2916 9.5023 .001165501 2,695.49 578,181.85 859 737,881 633,839,779 29.3087 9.5060 .001164144 2,698.63 579,530.38 860 739,600 636,056,000 29.3258 9.5097 .001162791 2,701.77 580,880.48 861 741,321 638,277,381 29.3428 9.5135 .001161440 2,704.91 582,232.15 862 743,044 640,503,928 29.3598 9.5171 .001160093 2,708.05 583,585.39 863 744,769 642,735,647 29.3769 9.5207 .001158749 2,711.19 584,940.20 864 746,496 644,972,544 29.3939 9.5244 .001157407 2,714.34 586,296.59 865 748,225 647,214,625 29.4109 9.5281 .001156069 2,717.48 587,654.54 866 749,956 649,461,896 29.4279 9.5317 .001154734 2,720.62 589,014.07 867 751,689 651,714,363 29.4449 9.5354 .001153403 2,723.76 590,375.16 868 753,424 653,972,032 29.4618 9.5391 .001152074 2,726.90 591,737.83 869 755,161 656,234,909 29.4788 9.5427 .001150748 2,730.04 593,102.06 870 756,900 658,503,000 29.4958 9.5464 .001149425 2,733.19 594,467.87 871 758,641 660,776,311 29.5127 9.5501 .001148106 2,736.33 595,835.25 872 760,384 663,054,848 29.5296 9.5537 .001146789 2,739.47 597,204.20 873 762,129 665,338,617 29.5466 9.5574 .001145475 2,742.61 598,574.72 874 763,876 667,627,624 29.5635 9.5610 .001144165 2,745.75 599,946.81 CIRCUMFERENCES, AND AREAS 1095 NO. Square Cube Sq. Root Cu. Root Reciprocal Ciroum. Area 875 765,625 669,921,875 29.5804 9.5647 .001142857 2,748.89 601,320.47 876 767,376 672,221,376 29.5973 9.5683 .001141553 2,752.04 602,695.70 877 769,129 674,526,133 29.6142 9.5719 .001140251 2,755.18 604,072.50 878 770,884 676,836,152 29.6311 9.5756 .001138952 2,758.32 605,450.88 879 772,641 679,151,439 29.6479 9.5792 .001137656 2,761.46 606,830.82 880 774,400 681,472,000 29.6648 9.5828 .001136364 2,764.60 608,212.34 881 776,161 683,797,841 29.6816 9.5865 .001135074 2,767.74 609,595.42 882 777,924 686,128,968 29.6985 9.5901 .001133787 2,770.88 610,980.08 883 779,689 688,465,387 29.7153 9.5937 .001132503 2,774.03 612,366.31 884 781,456 690,807,104 29.7321 9.5973 .001131222 2,777.17 613,754.11 885 783,225 693,154,125 29.7489 9.6010 .001129944 2,780.31 615,143.48 886 784,996 695,506,456 29.7658 9.6046 .001128668 2,783.45 616,534.42 887 786,769 697,864,103 29.7825 9.6082 .001127396 2,786.59 617,926.93 1 888 788,544 700,227,072 29.7993 9.6118 .001126126 2,789.73 619,321.01 I 889 790,321 702,595,369 29.8161 9.6154 .001124859 2,792.88 620,716.66 890 792,100 704,969,000 29.8329 9.6190 .001123596 2,796.02 622,113.89 891 793,881 707,347,971 29.8496 9.6226 .001122334 2,799.16 623,512.68 892 795,664 707,932,288 29.8664 9.6262 .001121076 2,802.30 624,913.04 893 797,449 712,121,957 29.8831 9.6298 .001119821 2,805.44 626,314.98 894 799,236 714,516,984 29.8998 9.6334 .001118568 2,808.58 627,718.49 895 801,025 716,917,375 29.9166 9.6370 .001117818 2,811.73 629,123.56 896 802,816 719,323,136 29.9333 9.6406 .001116071 2,814.87 630,530.21 1 897 804,609 721,734,273 29.9500 9.6442 .001114827 2,818.01 631,938.43 898 806,404 724,150,792 29.9666 9.6477 .001113586 2,821.15 633,348.22 899 808,201 726,572,699 29.9833 9.6513 .001112347 2,824.29 634,759.58 900 810,000 729,000,000 30.0000 9.6549 .001111111 2,827.43 636,172.51 901 811,801 731,432,701 30.0167 9.6585 .001109878 2,830.58 637,587.01 902 813,604 733,870,808 30.0333 9.6620 .001108647 2,833.72 639,003.09 903 815,409 736,314,327 30.0500 9.6656 .001107420 2,836.86 640,420.73 904 817,216 738,763,264 30.0666 9.6692 .001106195 2,840.00 641,839.95 905 819,025 741,217,625 30.0832 9.6727 .001104972 2,843.14 643,260.73 906 820,836 743,677,416 30.0998 9.6763 .001103753 2,846.28 644,683.09 907 822,649 746,142,643 30.1164 9.6799 .001102536 2,849.42 646,107.01 908 824,464 748,613,312 30.1330 9.6834 .001101322 2,852.57 647,532.51 909 826,281 751,089,429 30.1496 9.6870 .001100110 2,855.71 648,959.58 910 828,100 753,571,000 30.1662 9.6905 .001098901 2,858.85 650,388.22 911 829,921 756,058,031 30.1828 9.6941 .001091695 2,861.99 651,818.43 912 831,744 758,550,825 30.1993 9.6976 .001096491 2,865.13 653,250.21 913 833,569 761,048,497 30.2159 9.7012 .001095290 2,868.27 654,683.56 914 835,396 763,551,944 30.2324 9.7047 .001094092 2,871.42 656,118.48 915 837,225 766,060,875 30.2490 9.7082 .001092896 2,874.56 657,554.98 916 839,056 768,575,296 30.2655 9.7118 .001091703 2,877.70 658,993.04 917 840,889 771,095,213 30.2820 9.7153 .001090513 2,880.84 660,432.68 918 842,724 773,620,632 30.2985 9.7188 .001089325 2,883.98 661,873.88 1 919 844,561 776,151,559 30.3150 9.7224 .001088139 2.887.12 663,316.66 920 846,400 778.688,000 30.3315 9.7259 .001086957 2,890.27 664,761.01 921 848,241 78i;229,961 30.3480 9.7294 .001085776 2,893.41 666,206.92 922 850,084 783,777,448 30.3645 9.7329 .001084599 2,896.55 667,654.41 923 851,929 786,330,467 30.3809 9.7364 .001083423 2,899.69 669,103.47 924 853,776 788,889,024 30.3974 9.7400 .001082251 2,902.83 670,554.10 925 855,625 791,453,125" 30.4138 9.7435 .001081081 2,905.97 672,006.30 926 857,476 794,022,776 30.4302 9.7470 .001079914 2,909.11 673,460.08 927 859,329 796,597,983 30.4467 9.7505 .001078749 2,912.26 674,915.42 928 861,184 799,178,752 30.4631 9.7540 .001077586 2,915.40 676,372.33 929 863,041 801,765.089 30.4795 9.7575 .001076426 2,918.54 677,830.82 930 864,900 804,357,000 30.4959 9.7610 .001075269 2,921.68 679,290.87 931 866,761 806,954,491 30.5123 9.7645 .001074114 2,924.82 680,752.50 932 868,624 809,557,568 30.5287 9.7680 .001072961 2,927.96 682,215.69 933 870,489 812,166,237 30.5450 9.7715 .001071811 2,931.11 683,680.46 934 872,356 814,780,504 30.5614 9.7750 .001070664 2,934.25 685,146.80 1 935 874,225 817,400,375 30.5778 9.7785 .001069519 2,937.39 686,614.71 936 876.096 820,025,856 30.5941 9.7829 .001068376 2,940.53 688,084.19 937 877,969 822,656,953 30.6105 9.7854 .001067236 2,943.67 689,555.24 1096 SQUARES, CUBES, SQUARE AND CUBE ROOTS No. Square Cube Sq. Root Cu. Root Reciprocal Circum. Area 938 879,844 825,293,672 30.6268 9.7889 .001066098 2,946.81 691,027.86 939 881,721 827,936,019 30.6431 9.7924 .001064963 2,949.96 692,502.05 940 883,600 830,584,000 30.6594 9.7959 .001063830 2,953.10 693,977.82 941 885,481 833,237,621 30.6757 9.7993 .001062699 2,956.24 695,455.15 942 887,364 835,896,888 30.6920 9.8028 .001061571 2,959.38 696,934.06 943 889,249 838,561,807 30.7083 9.8063 .001060445 2,962.52 698,414.53 944 891,136 841,232,384 30.7246 9.8097 .001059322 2,965.66 699,896.58 945 893,025 843,908,625 30.7409 9.8132 .001058201 2,968.81 701,380.19 946 894,916 846,590,536 30.7571 9.8167 .001057082 2,971.95 702,865.38 947 896,808 849,278,123 30.7734 9.8201 .001055966 2,975.09 704,352.14 948 898,704 851,971,392 30.7896 9.8236 .001054852 2,978.23 705,840.47 949 900,601 854,670,349 30.8058 9.8270 .001053741 2,981.37 707,330.37 950 902,500 857,375,000 30.8221 9.8305 .001052632 2,984.51 708,821.84 951 904,401 860,085,351 30.8383 9.8339 .001051525 2,987.65 710,314.88 952 906,304 862,801,408 30.8545 9.8374 .001050420 2,990.80 711,809.50 953 908,209 865,523,177 30.8707 9.8408 .001049318 2,993.94 713,305.68 954 910,116 868,250,664 30.8869 9.8443 .001048218 2,997.08 714,803.43 955 912,025 870,983,875 30.9031 9.8477 .001047120 3,000.22 716,302.76 956 913,936 873,722,816 30.9192 9.8511 .001046025 3,003.36 717,803.66 957 915,849 876,467,493 30.9354 9.8546 .001044932 3,006.50 719,306.12 958 917,764 879,217,912 30.9516 9.8580 .001043841 3,009.65 720,810.16 959 919,681 881,974,079 30.9677 9.8614 .001042753 3,012.79 722,315.77 960 921,600 884,736,000 30.9839 9.8648 .001041667 3,015.93 723,822.95 961 923,521 887,503,681 31.0000 9.8683 .001040583 3,019.07 725,331.70 962 925,444 890,277,128 31.0161 9.8717 .001039501 3,022.21 726,842.02 963 927,369 893,056,347 31.0322 9.8751 .001038422 3,025.35 728,353.91 964 929,296 895,841,344 31.0483 9.8785 .001037344 3,028.50 729,867.37 965 931,225 898,632,125 31.0644 9.8819 .001036269 3,031.64 731,382.40 966 933,156 901,428,696 31.0805 9.8854 .001035197 3,034.78 732,899.01 967 935,089 904,231,063 31.0966 9.8888 .001034126 3,037.92 734,417.18 968 937,024 907,039,232 31.1127 9.8922 .001033058 3,041.06 735,936.93 969 938,961 909,853,209 31.1288 9.8956 .001031992 3,044.20 737,458.24 970 940,900 912,673,000 31.1448 9.8990 .001030928 3,047.34 738,981.13 971 942,841 915,498,611 31.1609 9.9024 .001029866 3,050.49 740,505.59 972 944,784 918,330,048 31.1769 9.9058 .001028807 3,053.63 742,031.62 973 946,729 921,167,317 31.1929 9.9092 .001027749 3,056.77 743,559.22 974 948,676 924,010,424 31.2090 9.9126 .001026694 3,059.91 745,088.39 975 950,625 926,859,375 31.2250 9.9160 .001025641 3,063.05 746,619.13 976 952,576 929,714,176 31.2410 9.9194 .001024590 3,066.19 748,151.44 977 954,529 932,574,833 31.2570 9.9228 .001023541 3,069.34 749,685.32 978 956,484 935,441,352 31.2730 9.9261 .001022495 3,072.48 751,220.78 979 958,441 938,313,739 31.2890 9.9295 .001021450 3,075.62 752,757.80 980 960,400 941,192,000 31.3050 9.9329 .001020408 3.078.76 754,296.40 981 962,361 944,076,141 31.3209 9.9363 .001019168 3,081.90 755,836.56 982 964,324 946,966,168 31.3369 9.9396 .001018330 3,085.04 757,378.30 983 966,289 949,862,087 31.3528 9.9430 .001017294 3,088.19 758,921.61 984 968,256 952,763,904 31.3688 9.9464 .001016260 3,091.33 760,466.48 985 970,225 955,671,625 31.3847 9.9497 .001015228 3,094.47 762,012.93 986 972,196 958,585,256 31.4006 9.9531 .001014199 3,097.61 763,560.95 987 974,169 961,504,803 31.4166 9.9565 .001013171 3,100.75 765,110.54 988 976,144 964,430,272 31.4325 9.9598 .001012146 3,103.89 766,661.70 989 978,121 967,361,669 31.4484 9.9632 .001011122 3,107.04 768,214.44 990 980,100 970,299,000 31.4643 9.9666 .001010101 3,110.18 769,768.74 991 982,081 973,242,271 31.4802 9.9699 .001009082 3,113.32 771,324.61 992 984,064 976,191,488 31.4960 9.9733 .001008065 3,116.46 772,882.06 993 986,049 979,146,657 31.5119 9.9766 .001007049 3,119.60 774,441.07 994 988,036 982,107,784 31.5278 9.9800 .001006036 3,122.74 776,001.66 995 990,025 985,074,875 31.5436 9.9833 .001005025 3,125.88 777,563.82 996 992,016 988,047,936 31.5595 9.9866 .001004016 3,129.03 779,127.54 997 994,009 991,026,973 31.5753 9.9900 .001003009 3,132.17 780,692.84 998 996,004 994,011,992 31.5911 9.9933 .001002004 3,135.31 782,259.71 999 998,001 997,002,999 31.6070 9.9967 .001001001 3,138.45 783,828.15 1000 1,000,000 1,000,000,000 31.6228 10.0000 .001000000 3,141.59 -85,398.16 CIRCUMFERENCES AND AREAS OF CIRCLES 1097 CIRCUMFERENCES AND AREAS OF CIRCLES FROM 1-64 to 100 Diam. Circum. Area Diam. Circum. Area Diam. Circum. Area i .0491 .0002 6 18.8496 28.2744 13 41.2335 135.297 $s .0982 .0008 6- 19.2423 29.4648 13 41.6262 137.887 JL .1963 .0031 6 19.6350 30.6797 42.0189 140.501 I .3927 .0123 6 20.0277 31.9191 13* 42.4116 143.139 T S 6 .5890 .0276 6 20.4204 33.1831 13* 42.8043 145.802 i .7854 .0491 6 20.8131 34.4717 13? 43.1970 148.490 A .9817 .0767 6* 21.2058 35.7848 13* 43.5897 151.202 i 1.1781 .1104 61 21.5985 37.1224 14 , 43.9824 153.938 7 1.3744 .1503 7 21.9912 38.4846 44.3751 156.700 J 1.5708 .1963 7* 22.3839 39.8713 14* 44.7678 159.485 A 1.7671 .2485 7; - 22.7766 41.2826 14 4 45.1605 162.296 1 1.9635 .3068 7 23.1693 42.7184 14* 45.5532 165.130 2.1598 .3712 7 23.5620 44.1787 14 45.9459 167.990 a 2.3562 .4418 7 23.9547 45.6636 14 46.3386 170.874 ri 2.5525 .5185 7i 24.3474 47.1731 46.7313 173.782 j 2.7489 .6013 7- 24.7401 48.7071 15* 47.1240 176.715 ti 2.9452 .6903 8 25.1328 50.265C 15 - 47.5167 179.673 1 3.1416 .7854 8- . 25.5255 51.8487 15i 47.9094 182.655 H 3.5343 .9940 8; . 25.9182 53.4563 15* 48.3021 185.661 l{ 3.9270 1.2272 8 26.3109 55.0884 15* 48.C948 188.692 If 4.3197 1.4849 8* 26.7036 56.7451 15* 49.0875 191.748 l* 4.7124 1.7671 8 27.0963 58.4264 15J 49.4802 194.828 if 5.1051 2.0739 27.4890 60.1322 15* 49.8729 197.933 If 5.4978 2.4053 8 27.8817 61.8625 16 50.2656 201.062 1* 5.8905 2.7612 9 28.2744 63.6174 16 50.6583 204.216 2 6.2832 3.1416 9- . 28.6671 65.3968 16 51.0510 207.395 2* 6.6759 3.5466 9; 29.0598 67.2008 16 51.4437 210.598 3 7.0686 3.9761 9 29.4525 69.0293 16 51.8364 213.825 2* 7.4613 4.4301 9 29.8452 70.8823 16 52.2291 217.077 2* 7.8540 4.9087 9 30.2379 72.7599 16J 52.6218 220.354 8.2467 5.4119 9 30.6306 74.6621 16* 53.0145 223.655 2* 8.6394 5.9396 9i 31.0233 76.589 17 53.4072 226.981 2* . 9.0321 6.4918 10 31.4160 78.540 17 53.7999 230.331 3 9.4248 7.0686 10- . 31.8087 80.516 17 54.1926 233.706 3* 9.8175 7.6699 10 32.2014 82.516 17 54.5853 237.105 3 10.2102 8.2958 10* 32.5941 84.541 17 54.9780 240.529 3* 10.6029 8.9462 10 32.9868 86.590 17 55.3707 243.977 3* 10.9956 9.6211 10 33.3795 88.664 17 55.7634 247.450 11.3883 10.3206 10J 33.7722 90.763 56.1561 250.948 3} 11.7810 11.0447 10 34.1649 92.886 18* 56.5488 254.470 3* 12.1737 11.7933 11 34.5576 95.033 18* 56.9415 258.016 4 12.5664 12.5664 11- . 34.9503 97.205 18- 57.3342 261.587 4* 12.9591 13.3641 11 35.3430 99.402 18* 57.7269 265.183 3 13.3518 14.1863 11* 35.7357 101.623 18* 58.1106 268.803 4* 13.7445 15.0330 11 i 36.1284 103.869 18 58.5123 272.448 4* 14.1372 15.9043 11 36.5211 106.139 18 58.9050 276.117 14.5299 16.8002 11 36.9138 108.434 18* 59.2977 279.811 4 14.9226 17.7206 111 37.3065 110.754 19 59.6904 283.529 4* 15.3153 18.6555 12 37.6992 113.098 19 60.0831 287.272 5 15.7080 19.6350 12- 38.0919 115.466 19, 60.4758 291.040 16.1007 20.6290 12 38.4846 117.859 19- 60.8685 294.832 rjl 16.4934 21.6476 12 38.8773 120.277 19 61.2612 29S.&48 5i 16.8861 22.6907 12 39.2700 122.719 19 61.6539 302.489 c? 17 2788 23.7583 12 39.6627 125.185 19 62.0466 306.355 5* 17.6715 24.8505 12 40.0554 127.677 19 62.4393 310.245 5f 18.0642 25.9673 40.4481 130.192 20 62.8320 314.160 5* 18.4569 27.1086 13 40.8408 132.733 20* 63.2247 318.099 1098 CIRCUMFERENCES AND AREAS OF CIRCLES Diam. Circum. Area Diam. Circum. Area Diam. Circum. Area 20} 63.6174 322.063 28 \ ' 88.3575 621.264 36 113.098 1,017.878 20f 64.0101 326.051 28 I 88.7502 626.798 36 1 113.490 1,024.960 201 64.4028 330.064 28 ( 89.1429 632.357 36* 113.883 1,032.065 64.7955 334.102 28 1 89.5356 637.941 36| 114.276 1,039.195 20* 65.1882 338.164 28 t ; -' 89.9283 643.549 36| 114.668 1,046.349 201 65.5809 342.250 28* 90.3210 649.182 115.061 1,053.528 21 65.9736 346.361 28 f, 90.7137 654.840 36* 115.454 1,060.732 21; 66.3663 350.497 29 91.1064 660.521 361 115.846 1,067.960 21; 66.7590 354.657 29 91.4991 666.228 37 116.239 1,075.213 21- 67.1517 358.842 29 91.8918 671.959 371 116.632 1,082.490 2li 67.5444 363.051 29 92.2845 677.714 8?| 117.025 1,089.792 21i 67.9371 367.285 29 92.6772 683.494 37* 117.417 1,097.118 21; 68.3298 371.543 29 93.0699 689.299 371 117.810 1,104.469 211 68.7225 375.826 29 93.4626 695.128 37* 118.203 1,111.844 22 69.1152 380.134 291 93.8553 700.982 37* 118.595 1,119.244 22} 69.5079 384.466 30 94.2480 706.860 371 118.988 1,126.669 22- 69.9006 388.822 30 I 94.6407 712.763 38 119.381 1,134.118 22f 70.2933 393.203 30* 95.0334 718.690 38} 119.773 1,141.591 22y 70.6860 397.609 30 \\~ 95.4261 724.642 38} 120.166 1,149.089 224 71.0787 402.038 30 95.8188 730.618 38| 120.559 1,156.612 22* 71.4714' 406.494 30 96.2115 736.619 38} 120.952 1,164.159 221 71.8641 410.973 30 } 96.6042 742.645 121.344 1,171.731 23 72.2568 415.477 30- > _ 96.9969 748.695 38* 121.737 1,179.327 23 - 72.6495 420.004 31 97.3896 754.769 381 122.130 1,186.948 23! 73.0422 424.558 31- 97.7823 760.869 39 122.522 1,194.593 23f 73.4349 429.135 31 98.1750 766.992 391 122.915 1,202.263 231 73.8276 433.737 31 98.5677 773.140 39| 123.308 1,209.958 23| 74.2203 438.364 31 98.9604 779.313 123.700 1,217.677 23* 74.6130 443.015 31; 99.3531 785.510 39! 124.093 1,225.420 231 75.0057 447.690 31 99.7458 791.732 39* 124.486 1,233.188 24 j 75.3984 452.390 31j 100.1385 797.979 39* 124.879 1,240.981 75.7911 457.115 32 100.5312 804.250 391 125.271 1,248.798 24- 76.1838 461.864 32; 100.9239 810.545 40 125.664 1,256.640 24| 76.5765 466.638 32 101.3166 816.865 40} 126.057 1,264.510 76.9692 471.436 32; 101.7093 823.210 40| 126.449 1,272.400 24| 77.3619 476.259 32, 102.1020 829.579 40* 126.842 1,280.310 24* 77.7546 481.107 32i 102.4947 835.972 401 127.235 1,288.250 241 78.1473 485.979 323 102.8874 842.391 40| 127.627 1,296.220 25 78.5400 490.875 321 103.280 848.833 40* 128.020 1,304.210 25 1 78.9327 495.796 33 103.673 855.301 401 128.413 1,312.220 25} 79.3254 500.742 33i 104.065 861.792 41 128.806 1,320.260 25f 79.7181 505.712 33: 104.458 868.309 41} 129.198 1,328.320 25} 80.1108 510.706 33; 104.851 874.850 129.591 1,336.410 25| 80.5035 515.726 33i 105.244 881.415 41f 129.984 1,344.520 25* 80.8962 520.769 33i 105.636 888.005 130.376 1,352.660 251 81.2889 525.838 33; 106.029 894.620 4l| 130.769 1,360.820 26 81.6816 530.930 106.422 901.259 41* 131.162 1,369.000 26} 82.0743 536.048 34 1 106.814 907.922 411 131.554 1,377.210 26|- 82.4670 541.190 34! 107.207 914.611 42 131.947 1,385.450 26| 82.8597 546.356 34* 107.600 921.323 42} 132.340 1,393.700 26} 83.2524 551.547 34| 107.992 928.061 42} 132.733 1,401.990 26| 83.6451 556.763 108.385 934.822 42* 133.125 1,410.300 26* 84.0378 562.003 34i 108.778 941.609 421 133.518 1,418.630 261 84.4305 567.267 34; 109.171 948.420 42| 133.911 1,426.990 27 84.8232 572.557 109.563 955.255 42* 134.303 1,435.370 27} 85.2159 577.870 35* 109.956 962.115 421 134.696 1,443.770 27} 85.6086 583.209 351 110.349 969.000 43 135.089 1,452.200 27* 86.0013 588.571 35^ 110.741 975.909 43} 135.481 1,460.660 271 86.3940 593.959 358 111.134 982.842 43} 135.874 1,469.140 27* 86.7867 599.371 35* 111.527 989.800 43J 136.267 1,477.640 27* 87.1794 604.807 35| 111.919 996.783 431 136.660 1,486.170 271 87.5721 610.268 351 112.312 1,003.790 43| 137.052 1,494.730 28 87.9648 615.754 351 112.705 1,010.822 43* 137.445 1,503.300 CIRCUMFERENCES AND AREAS OF CIRCLES 1099 Diam. Circum. Area Diam. Circum. Area Diam. Circum. Area 43} 137.838 1,511.910 51$ 162.578 2,103.35 59| 187.318 2,792.21 44 138.230 1,520.530 51} 162.970 2,113.52 59$ 187.711 2,803.93 44} 138.623 1,529.190 52 163.363 2,123.72 59} 188.103 2,815.67 44} 139.016 1,537.860 52} 163.756 2,133.94 60 188.496 2,827.44 44f 139.408 1,546.56 52} 164.149 2,144.19 60} 188.889 2,839.23 44} 139.801 1,555.29 52f 164.541 2,154.46 60} 189.281 2,851.05 44| 140.194 1,564.04 52} 164.934 2,164.76 60f 189.674 2,862.89 44$ 140.587 1,572.81 52| 165.327 2,175.08 60} 190.067 2,874.76 44} 140.979 1,581.61 52$ 165.719 2,185.42 60| 190.459 2,886.65 45 I 141.372 1,590.43 52} 166.112 2,195.79 60$ 190.852 2,898.57 141.765 1,599.28 53 166.505 2,206.19 60} 191.245 2,910.51 45{ 142.157 1,608.16 53} 166.897 2,216.61 61 191.638 2,922.47 45| 142.550 1,617.05 53} 167.290 2,227.05 61} 192.030 2,934.46 142.943 1,625.97 53f 167.683 2,237.52 61} 192.423 2,946.48 45| 143.335 1,634.92 53} 168.076 2,248.01 61 a 192.816 2,958.52 45$ 143.728 1,643.89 53| 168.468 2,258.53 61} 193.208 2,970.58 45} 144.121 1,652.89 53$ 168.861 2,269.07 193.601 2,982.67 46 144.514 1,661.91 53} 169.254 2,279.64 61$ 193.994 2,994.78 46} 144.906 1,670.95 54 169.646 2,290.23 61} 194.386 3,006.92 46} 145.299 1,680.02 54} 170.039 2,300.84 62 194.779 3,019.08 46| 145.692 1,689.11 54} 170.432 2,311.48 62} 195.172 3,031.26 46} 146.084 1,698.23 54f 170.824 2,322.15 62} 195.565 3,043.47 46| 146.477 1,707.37 54} 171.217 2,332.83 62| 195.957 3,055.71 46$ 146.870 1,716.54 54f 171.610 2,343.55 62} 196.350 3,067.97 46} 147.262 1,725.73 172.003 2,354.29 62| 196.743 3,080.25 47 147.655 1,734.95 54} 172.395 2,365.05 62$ 197.135 3,092.56 47} 148.048 1,744.19 55 172.788 2,375.83 62} 197.528 3,104.89 47| 47| 148.441 148.833 1,753.45 1,762.74 1! 173.181 173.573 2,386.65 2,397.48 63 63} 197.921 198.313 3,117.25 3,129.64 47} 149.226 1,772.06 55| 173.966 2,408.34 63} 198.706 3,142.04 47| 149.619 1,781.40 55} 174.359 2,419.23 63f 199.099 3,154.47 47$ 150.011 1,790.76 55| 174.751 2,430.14 63} 199.492 3,166.93 47} 150.404 1,800.15 55$ 175.144 2,441.07 63| 199.884 3,179.41 48 150.797 1,809.56 55} 175.537 2,452.03 63$ 200.277 3,191.91 48} 151.189 1,819.00 56 175.930 2,463.01 63} 200.670 3,204.44 48} a 151.582 151.975 152.368 1,828.46 1,837.95 1,847.46 1 176.322 176.715 177.108 2,474.02 2,485.05 2,496.11 64 64} 64} 201.062 201.455 201.848 3,217.00 3,229.58 3,242.18 48| 152.760 1,856.99 56 1 177.500 2,507.19 64| 202.240 3,254.81 48$ 153.153 1,866.55 56| 177.893 2,518.30 64} 202.633 3,267.46 48} 153.546 1,876.14 178.286 2,529.43 64| 203.026 3,280.14 49 153.938 1,885.75 56} 178.678 2,540.58 64$ 203.419 3,292.84 1 154.331 154.724 1,895.38 1,905.04 57 57} 179.071 179.464 2,551.76 2,562.97 64} 65 203.811 204.204 3,305.56 3,318.31 155.116 155.509 1,914.72 1,924.43 57; 179.857 180.249 2,574.20 2,585.45 i? 204.597 204.989 3,331.09 3,343.89 49| 155.902 1,934.16 57i- 180.642 2,596.73 65f 205.382 3,356.71 49$ 156.295 1,943.91 674 181.035 2,608.03 65} 205.775 3,369.56 491 156.687 1,953.69 57; 181.427 2,619.36 65* 206.167 3,382.44 50 1 157.080 157.473 157.865 1,963.50 1,973.33 1,983.18 57} 58 58} 181.820 182.213 182.605 2,630.71 2,642.09 2,653.49 65$ 65} 66 206.560 206.953 207.346 3,395.33 3,408.26 3,421.20 158.258 1,993.06 58} 182.998 2,664.91 m 207.738 3,434.17 1 158.651 159.043 159 436 2,002.97 2,012.89 2,022.85 58| 58}. 183.391 183.784 184.176 2,676.36 2,687.84 2,699.33 eel 66| 66} 208.131 208.524 208.916 8,447.17 3,460.19 3,473.24 51 51} 51f 159.829 160.222 160.614 161.007 161.400 161.792 2,032.82 2,042.83 2,052.85 2,062.90 2,072.98 2 083.08 58} 59 i 59| 184.569 184.962 185.354 185.747 186.140 186.532 2,710.86 2,722.41 2,733.98 2,745.57 2,757.20 2,768.84 66| 66$ 66} 67 67} 67} 209.309 209.702 210.094 210.487 210.880 211.273 3,486.30 3,499.40 3,512.52 3,525.66 3,538.83 3,552.02 51| 162.185 2,093.20 59} 186.925 2,780.51 67| 211.665 3,565.24 1100 CIRCUMFERENCES AND AREAS OF CIRCLES Diarn. Circum. Area Diam. Circum. Area Diam. Circum. Area 67} 212.058 3,578.48 75| 236.798 4,462.16 83} 261.538 5,443.26 67| 212.451 3,591.74 75} 237.191 4,476.98 83* 261.931 5,459.62 67* 212.843 3,605.04 75| 237.583 4,491.81 83} 262.324 5,476.01 67* 213.236 3,618.35 75* 237.976 4,506.67 83! 262.716 5,492.41 68 213.629 3,631.69 75* 238.369 4,521.56 83* 263.109 5,508.84 68} 214.021 3,645.05 76 238.762 4,536.47 83} 263.502 5,525.30 68} 214.414 3,658.44 76} 239.154 4,551.41 84 263,894 5,541.78 68f 214.807 3,671.86 76} 239.547 4,566.36 84} 264.287 5,558.29 68} 215.200 3,685.29 76| 239.940 4,581.35 84} 264.680 5,574.82 68| 215.592 3,698.76 76} 240.332 4,596.36 84| 265.072 5,591.37 68* 215.985 3,712.24 76| 240.725 4,611.39 84} 265.465 5,607.95 68} 216.378 3,725.75 76* 241.118 4,626.45 84! 265.858 5,624.56 69 216.770 3,739.29 76} 241.510 4,641.53 84* 266.251 5,641.18 69} 217.163 3,752.85 77 241.903 4,656.64 84} 266.643 5,657.84 69} 217.556 3,766.43 77} 242.296 4,671.77 85 267.036 5,674.51 69J 217.948 3,780.04 77| 242.689 4,686.92 85} 267.429 5,691.22 69} 218.341 3,793.68 77J 243.081 4,702.10 85- 267.821 5,707.94 69! 218.734 3,807.34 77} 243.474 4,717.31 851 268.214 5,724.69 69* 219.127 3,821.02 77! 243.867 4,732.54 85} 268.607 5,741.47 69* 219.519 3,834.73 77$ 244.259 4,747.79 85| 268.999 5,758.27 70 219.912 3,848.46 77* 244.652 4,763.07 85* 269.392 5,775.10 70} 220.305 3,862.22 78 245.045 4,778.37 85} 269.785 5,791.94 7(4 220.697 3,876.00 78} 245.437 4,793.70 86 270.178 5,808.82 70| 221.090 3,889.80 78} 245.830 4,809.05 86J 270.570 5,825.72 70} 221.483 3,903.63 78| 246.223 4,824.43 86} 270.963 5,842.64 70| 221.875 3,917.49 78} 246.616 4,839.83 86| 271.356 5.859.59 70* 222.268 3,931.37 78| 247.008 4,855.26 86} 271.748 5,876.56 70} 222.661 3,945.27 78* 247.401 4,870.71 86| 272.141 5,893.55 71 223.054 3,959.20 78} 247.794 4,886.18 86* 272.534 5,910.58 71} 223.446 3,973.15 79 248.186 4,901.68 86} 272.926 5,927.62 71} 223.839 3,987.13 79} 248.579 4,917.21 87 273.319 5,944.69 71! 7U 224.232 224.624 4,001.13 4,015.16 79} 79| 248.972 249.364 4,932.75 4,948.33 87} 87} 273.712 274.105 5,961.79 5,978.91 71| 225.017 4,029.21 79} 249.757 4,963.92 87| 274.497 5,996.05 71* 225.410 4,043.29 79| 250.150 4,979.55 87} 274.890 6,013.22 71} 225.802 4,057.39 79* 250.543 4,995.19 87! 275.283 6,030.41 72 226.195 4,071.51 79} 250.935 5,010.86 87* 275.675 6,047.63 72} 226.588 4,085.66 80 251.328 5,026.56 87} 276.068 6,064.87 72| 226.981 4,099.84 80} 251.721 5,042.28 88 276.461 6,082.14 72| 227.373 4,114.04 80} 252.113 5,058.03 88} 276.853 6,099.43 72* 227.766 4,128.26 252.506 5,073.79 88} 277.246 6,116.74 72| 228.159 4,142.51 80} 252.899 5,089.59 88} 277.629 6,134.08 72* 228.551 4,156.78 80| 253.291 5,105.41 88} 278.032 6,151.45 72* 228.944 4,171.08 80* 253.684 5,121.25 88! 278.424 6,168.84 73 229.337 4,185.40 80} 254.077 5,137.12 88* 278.817 6,186.25 73} 229.729 4,199.74 81 254.470 5,153.01 88} 279.210 6,203.69 73} 230.122 4,214.11 81} 254.862 5,168.93 8 279.602 6,221.15 78t 230.515 4,228.51 81} 255.255 5,184.87 279.995 6,238.64 73} 230.908 4,242.93 81J 255.648 5,200.83 ggi 280.388 6,256.15 73| 231.300 4,257.37 81} 256.040 5,216.82 89| 280.780 6,273.69 73* 231.693 4,271.84 81| 256.433 5,232.84 89} 281.173 6,291.25 73} 232.086 4,286.33 81* 256.826 5,248.88 89! 281.566 6,308.84 74 232.478 4,300.85 81} 257.218 5,264.94 89* 281.959 6,326.45 74} 232.871 4,315.39 82 257.611 5,281.03 89} 282.351 6,344.08 74 74| 233.264 233.656 4,329.96 4,344.55 82} 82} 258.004 258.397 5,297.14 5,313.28 90 90} 282.744 283.137 6,361.74 6,379.42 74} 234.049 4,359.17 82f 258.789 5,329.44 90} 283.529 6,397.13 74| 234.442 4,373.81 82} 259.182 5,345.63 90f 283.922 6,414.86 74* 234.835 4,388.47 82! 259.575 5,361.84 90} 284.315 6,432.62 74} 235.227 4,403.16 82* 259.967 5,378.08 90! 284.707 6,450.40 75 235.620 4,417.87 82} 260.360 5,394.34 90* 285.100 6,468.21 75} 236.013 4,432.61 83 250.753 5,410.62 90} 285.493 6,486.04 75* 236.405 4,447.38 83} 261.145 5,426.93 91 285.886 6,503.90 A GLOSSARY OF MINING TERMS 1101 Diam. Circum. Area Diam. Circum. Area Diam. Circum. Area 9U 286.278 6,521.78 CM * *^*T 295.703 6,958.26 97j 305.128 7,408.89 9l| 286.671 6,539.68 94^ 296.096 6,976.76 97- 305.521 7,427.97 91$ 287.064 6,557.61 94| 296.488 6,995.28 97, 305.913 7,447.08 9H 287.456 6,575.56 296.881 7,013.82 97, 306.306 7,466.21 91| 287.849 6,593.54 94f 297.274 7,032.39 97j 306.699 7,485.37 91 f 288.242 6,611.55 94* 297.667 7,050.98 97; 307.091 7,504.55 288.634 6,629.57 94J 298.059 7,069.59 97* 307.484 7,523.75 92 ! 289.027 6,647.63 95 298.452 7,088.24 98 307.877 7,542.98 289.420 6,665.70 95i 298.845 7,106.90 98; 308.270 7,562.24 92^- 289.813 6,683.80 9-4 299.237 7,125.59 98- 308.662 7,581.52 92| 290.205 6,701.93 96| 299.630 7,144.31 9s; 309.055 7,600.82 92* 290.598 6,720.08 300.023 7,163.04 98- 309.448 7,620.15 92| 290.991 6,738.25 95f 300.415 7,181.81 98 309.840 7,639.50 92* 291.383 6,756.45 95* 300.808 7,200.60 98 : 310.233 7,658.88 291.776 6,774.68 95* 301.201 7,219.41 98* 310.626 7,678.28 93 292.169 6,792.92 96 301.594 7,238.25 99 311.018 7,697.71 292.562 6,811.20 96 301.986 7,257.11 99J 311.411 7,717.16 93- 292.954 6,829.49 96i 302.379 7,275.99 99i 311.804 7,736.63 93| 293.347 6,847.82 96f 302.772 7,294.91 99| 312.196 7,756.13 93i 293.740 6,866.16 96} 303.164 7,313.84 99* 312.589 7,775.66 93| 294.132 6,884.53 96| 303.557 7,332.80 99| 312.982 7,795.21 93* 294.525 6,902.93 96* 303.950 7,351.79 99* 313.375 7,814.78 93J 294.918 6,921.35 96* 304.342 7,370.79 99* 313.767 7,834.38 94 295.310 6,939.79 97 304.735 7,389.83 100 314.160 7,854.00 The preceding table may be used to determine the diameter when the circumference or area is known. Thus, the diameter of a circle having an area of 7,200 sq. in. is approximately 95* in. A GLOSSARY OF MINING TERMS The glossary of mining terms here presented is taken largely from that given in the 10th Edition of the Coal and Metal Miners' Pocketbook. This was a combination of glossaries including: Raymond's Glossary of Mining and Metallurgical Terms, Powers' Pocketbook for Miners and Metallurgists, Locke's Miners' Pocketbook, Vol. AC, Second Pennsylvania Geological Survey, Ilhseng's Manual of Mining, Chism's Encyclopedia of Mexican Mining Law, a Glossary of Terms as Used in Coal Mining, by W. S. Gresley, llth Annual Report of the State Mine Inspector of Missouri, Bullman's Colliery Working and Management, Reynolds' Handbook of Mining Laws, Report of the Mine Inspector of Tennessee for 1897, Smithsonian Report for 1886, and words from other stray sources. In the present glossary words which may be applied only to metal mining have been omitted. Many words also not found in the original list have been added. Other terms also have been included which are by no means peculiar to the coal- mining industry. It has been the aim, however, to include such terms as are in common use by those engaged in coal production regardless of whether they apply only to that industry or to others as well. Various foreign words have been selected as being those which an American is most likely to encounter. This list is, however, by no means exhaustive. For a large num- ber of purely local terms used in the various coal fields of Great Britain the reader is referred to Mr. Gresley's glossary. 1102 A GLOSSARY OF MINING TERMS GLOSSARY Abattis (Leicester). Cross-packing of branches or rough wood, used to keep roads open for ventilation. Absolute Pressure. The pressure reckoned from a vacuum. Absolute Temperature. The temperature reckoned from the absolute zero, - 459.2 F. or -273 C. Accompt (Cornish). Settling day or place. Achicar (Mexican). To diminish the quantity of water^in any gallery or working, generally by carrying it out in buckets or in leather bags. Achicadores. Laborers employed for said purpose. Achichinques. Same as Achicadores. Also applied to hangers^n about police courts, etc. Such people as are generally called strikers in the United States. Acreage Rent (English). Royalty or rent for working minerals. Addlings (North of England). Earnings. Ademador (Spanish). Mine carpenter, or timberman. Ademar (Spanish). To timber. Adit. A nearly horizontal passage from the surface, by which a mine is entered and unwatered with just sufficient slope to insure drainage. In the United States, an adit driven across the measures is usually called a tunnel, though the latter, strictly speaking, passes entirely through a hill, and is open at both ends. Aodobe. Sun-dried brick. A dventurers. Original prospectors. Adverse. To oppose the granting of a patent to a mining claim. Adze. A curved cutting instrument for dressing timber. * Aerage (French). Ventilation. Aerometers. The air pistons of a Struve ventilator. Aerophore. The name given to an apparatus that wilt enable a man to enter places in mines filled with explosive or other deadly gases, with safety. Afterdamp. The gaseous mixture resulting from an explosion of firedamp. Agent. The manager of a mining property. Ahondar (Spanish). To sink. Air. The current of atmospheric air circulating through and ventilating the workings of a mine. Air Box. Wooden tubes used to convey air for ventilating headings or sinkings or other local ventilation. Air Compartment. An air-tight portion of any shaft, winze, rise, or level, used for improving ventilation. Air-Course. See Airway. Air Crossing. A bridge that carries one air-course over another, an overcast Air Cushion. A cushion or spring caused by confined air. Air Door. A door for the regulation of currents of air through the workings of a mine. Air-End Way (Locke). Ventilation levels run parallel with main level. Air Furnace. A ventilation furnace. Air Gates (Locke). (1) Underground roadways, used principally for ventilat- ing purposes. (2) An air regulator. Air Head (Staff). Ventilation ways. Air Heading. -An airway, or air course. Air Hole (Powers). A hole drilled in advance to improve ventilation by communication with other workings or the surface. Airless End. The extremity of a stall in longwall workings in which there'is no current of air, or circulation of ventilation, but which is kept pure by diffusion and by the ingress and egress of cars, men, etc. Air Level. A level or airway of former workings made use of in subsequent deeper mining operations for ventilating purposes. Air Oven. A heated chamber for drying samples of ore, coal, etc. Air Pipe. A pipe made of canvas or metal, or a wooden box used in con- veying air to the workmen, or for rock drills or air locomotives. Air-Shaft. A shaft or pit used expressly for ventilation. Air Slit (Yorks). A short head between other air heads. Air Sollar. A brattice carried beneath the tram rails or road bed in a head- ing or gangway. Air Stack. A stack or chimney built over a shaft for ventilation. Airway. Any passage through which air is carried. Ailch Piece. Parts of a pump in which the valves are fixed. Albanil (Spanish). Mason. A GLOSSARY OF MINING TERMS 1103 Alive (Cornish). Productive. Alluvium. Gravel, sand, and mud deposited by streams. Almagre (Spanish). Red ocher. Alternating Motion. Up and down, or backward and forward motion. Alto (Mexican). The hanging wall of a vein. See Respaldos. Amygdaloidal. Almond-shaped. Analysis. The determination of the original elements and the proportions of each in a substance. Anemometer. An instrument used for measuring the velocity of a ventilating current by means of a revolving vane wheel. Angle Beam. A two-limbed beam used for turning angles in shafts, etc. Anhydrous. Without water in its composition. Anneal. To toughen or soften metals, glass, etc., by first heating and then cooling very slowly or quickly depending on the metal. Anthracite. Coal containing a small percentage of volatile matter. Anticline. A flexure or fold in which the rocks on the opposite sides of the fold dip away from each other, like the two legs of the letter A. The inclination on one side may be much greater than on the opposite side. An anticlinal is said to be overturned when the rocks on both sides dip in the same direction. Anticlinal Axis. The ridge of a saddle in a mineral vein, or the line along the summit of a vein, from which the vein dips in opposite directions. Anticlinal Flexure; Anticlinal Fold. An anticline. Antiguos, Los (Mexican). The Spanish or Indian miners of colonial times. Aparejo (Mexican). A rigid pair of large stuffed pads connected over the back of a pack mule by an unpadded portion to protect body of mule when heavy or irregularly shaped loads are carried. Aperos (Mexican). All kinds of mining supplies in general. Aperador. A storekeeper. Apex. The landing point at the top of a slope or inclined plane, the knuckle; also, the top of an anticlinal. In the U. S. Revised Statutes, the end or edge of a vein nearest the surface. A pique (Mexican). Perpendicular. Apron (English). (1) A covering of timber, stone, or metal, to protect a sur- face against the action of water flowing over it. (2) A hinged extension to a loading chute. Aqua Fortis. Nitric acid. Aquo Regia. A mixture of hydrochloric acid and nitric acid. Aqueduct. An artificial channel for carrying water. Arajo (Mexican). See Hatajo. Arch (Cornish). Portion of lode left standing to support hanging wall, or because too poor. Archean. An early period of geological time. Arching. Brickwork or stonework forming the roof of any underground roadway. Arenaceous. Sandy; rocks are arenaceous when they contain a considerable percentage of sand. Arenillas (Spanish). Refuse earth. Argillaceous. Clayey; rocks are argillaceous when they contain a consider- able percentage of clay, or have some of the characteristics of clay. Argol. Crude tartar deposited from wine. Arm. The inclined leg of a set of timber. Arrastrar (Mexican). To drag along the ground. Arrastrar el Agua.To almost completely exhaust the water in a sump or working. Arroba (Mexican). 25 Ib. Artesian Well. An artificial channel of escape, made by a bore hole, for a subterranean stream, subject to hydrostatic pressure. Ascensional Ventilation. The arrangement of the ventilating currents in such a manner that the air shall continuously rise until reaching the bottom of the upcast shaft. Particularly applicable to steep seams. Ashlar. A facing of cut stone applied to a backing of rubble or rough masonry or brickwork. Aspirail (French). Opening for ventilation. Assay. The determination of the quality and quantity of any particular substance in a mineral. Assayer. One who performs assays. Assessment Work. The annual work necessary to hold a mining claim. Astel. Overhead boarding in a gallery. 1104 A GLOSSARY OF MINING TERMS Astyllen (Cornish). Small dam in an adit; partition between ore and deads on grass. Atacador (Mexican). A tamping bar or tamping stick. Atecas (Mexican). Same as Achicadores, etc. Atierres (Spanish). Refuse rock or dirt inside a mine, gob. Attle (Cornish). Refuse rock. Attle (Addle). The waste of a mine. Attrition. The act of wearing away by friction. Auger Stem. The iron rod or bar to which the bit is attached. Auget. Priming tube. Ausscharen (German). Junction of lodes. Auszimmern (German). Timbering. Aviador (Spanish). One who provides the capital to work a mine. Avio. Money furnished to the proprietors of a mine to work the mine by another peison, the Aviador. Avio Contract. A contract between two parties for working a mine by which one of the parties, the aviador, furnishes the money to the proprietors for working the mine. Axis. An imaginary line passing through a body that may be supposed to revolve around it. Azimuth. The azimuth of a body is that arc of the horizon that is included between the meridian circle at the given place and a vertical plane passing through the body. It is always measured from due north around to the right. Atoic. The age of rocks that were formed before animal life existed. Back. (1) A plane or cleavage in coal, etc., having frequently a smooth parting and some sooty coal included in it. (2) The inner end of a head- ing or gangway. (3) To throw back into the gob or waste the small slack, dirt, etc. (4) To roll large coals out of a waste for loading into cars. Back Balance. (I) A self-acting incline in the mine, where a balance car and a carriage in which the mine car is placed are used. The loaded car upon the carriage will hoist the balance car, and the balance car will hoist the carriage and empty car. (2) A weight moving vertically or on an in- cline which places tension upon a tension carriage. Backbye Work. Work done between the shaft and the working face, in contradistinction to face work, or work done at the face. Back Casing. A wall or lining of dry bricks used in sinking through drift deposits, the permanent walling being built up within it. The use of timber cribs and planking serves the same purpose. Back End (England). The last portion of a jud. Backing. (1) The rough masonry of a wall faced with finer work. (2) Earth deposited behind a retaining wall, etc. (3) Timbers let into notches in the rock across the top of a level. Backing Deals. Deal boards or planking placed at the back of curbs for supporting the sides of a shaft that is liable to run. Back Joint. Joint plane more or less parallel to the strike of the cleavage, and frequently vertical. Backlash. (1) Backward suction of air-currents produced after an explosion of firedamp. (2) Reentry of air into a fan. (3) Lost motion or play between the teeth of gears. Back Pressure. The loss, expressed in pounds per square inch, due to getting the steam out of the cylinder of an engine after it has done its work. Back Shift. Afternoon shift. Back Skin (North of England). A leather jacket for wet workings. Backstay. A wrought-iron forked bar attached to the back of cars when ascending an inclined plane, which throws them off the rails if the rope or coupling breaks. Baff Ends. Long wooden edges for adjusting linings in sinking shafts dur- ing the operation of fixing the lining. Baffle. (1) To brush out firedamp. (2) A firebrick partition to guide the flue gases through a boiler. Bait. Provisions. Bajo (Mexican) The footwall of a vein. See Respaldo. Bal (Cornish). A mine. Balance. (1) The counterpoise or weights attached to the drum of a winding engine, to assist the engine in lifting the load out of a shaft bottom and in helping it to slacken speed when the cage reaches the surface. It consists often of a bunch of heavy chains suspended in a shallow shaft, A GLOSSARY OF MINING TERMS 1105 the chains resting on the shaft bottom as unwound off the balance drum attached to the main shaft of the engine. (2) Scales used in chemical analysis and assaying. Balance Bob. A large beam or lever attached to the main rods of a Cornish pumping engine, carrying on its outer end a counterpoise. Balance Box. A large box placed on one end of a balance bob and filled with old iron, rock, etc., to counterbalance the weight of the pump rods. Balance Brow. An inclined plane in steep seams on which a platform on wheels travels and carries the cars of coal. Balance Car. A small weighted truck mounted upon a short inclined track, and carrying a sheave around which the rope of an endless haulage system passes as it winds off the drum. Balance Pit. A pit or shaft in which a balance rises or falls. Balanzon (Mexican). The balance bob of a Cornish pump. Balk. (1) A more or less sudden thinning put of a seam of coal. (2) Irregu- lar-shaped masses of stone intruding into a coal seam, or bulgings out of the stone roof into the seam. (3) A bar of timber supporting the roof of a mine, or for carrying any heavy load. Ballast. Broken stone, gravel, sand, etc., used for keeping railroad ties steady. Bancos (Spanish). Horses in a vein or cross-courses. Band. A seam or thin stratum of stone or other refuse in a seam of coal, a parting. Bank. (1) The top of the shaft, or out of the shaft. (2) The surface around the mouth of a shaft. (3) To manipulate coals, etc., on the bank. (4) The whole or sometimes only one side or one end of a working place underground. (5) A large heap of mineral on the surface. Bank Chain. A chain that includes the bank of a river or creek. Bank Claim (Australian). Mining right on bank of stream. Bank Head. The upper end of an inclined plane, next to the engine or drum, made nearly level. Bank Right (Australian). Right to divert water to bank claim. Banksman. The man in attendance at the top of the shaft, superintending the work of banking. Bankwork. A system of working coal in South Yorkshire. Bank to Bank. A shift. Bannocking. See Kirving. Bar. A length of timber placed horizontally for supporting the root. In some cases, bars of wrought iron, about 3 in. X 1 in. X 5 ft. are used. Bargain. Portion of mine worked by a gang on contract. Baring. See Stripping. Barmaster (Derbyshire). Mine manager, agent, and engineer. Barney. A small car, used on inclined planes and slopes to push the mine car up the slope. Barney Pit. A pit at the bottom of a slope or plane into which the barney runs to allow the mine car to pass over it. Barra (Mexican). (1) A bar, as of gold, silver, iron, steel, etc. (2) A cer- tain share in a mine. The ancient Spanish laws, from time immemorial, considered a mine as divided into 24 parts, and each part was called a Barra Viuda, or Aviada (Mexican). These are "barras" or shares that par- ticipate in the profits, but not in the expenses, of mining concerns. Their share of the expenses is paid by the other shares. Non-assessable Barranca (Mexican). A ravine, a gulch. What is improperly called in the United States a canyon or canon. Barrena (Mexican). A hand drill for opening holes in rocks for blasting Barrenarse (Mexican). When two mines or two workings (as a shaft or winze, or a gallery), communicate with each other. Barren Ground. Strata unproductive of seams of coal, etc., of a workable thickness. Barreno (Mexican). (1) A drill hole for blasting purposes. In mechanics, any bored hole (2) A communication between two mines or two workings. Barretero (Mexican). A miner of the first class; one that knows how to point his holes, drill, and blast, or work with a gad. Barrier Pillar. A solid block or rib of coal, etc., left un worked between two collieries or mines for security against accidents arising from influx ot water. 70 1106 A GLOSSARY OF MINING TERMS Barrier System. The method of working a colliery by pillar and stall, where solid ribs or barriers of coal are left in between a set or series of working places. Barrow. (1) A box with two handles at one end and a wheel at the other. (2) Heap of waste stuff raised from a mine: a dump. Bar Timbering. A system of supporting a tunnel roof by long top bars, while the whole lower tunnel core is taken out, leaving an open space for the masons to run up the arching. Under certain conditions, the bars are withdrawn after the masonry is completed, otherwise they are bricked in and not drawn. Basin. (1) A coal field having some resemblance in form to a basin. (2) The synclinal axis of a seam of coal or stratum of rock. Basket. A measure of weight = 2 cwt. Basque. Crucible or furnace lining. Bass (Derbyshire). Indurated clay. Basset. Outcrop of a lode or stratum. Bastard. A particularly hard massive rock or boulder. Batch. An amount of concrete material. Ball (English). (1) A highly bituminous shale found in the coal measures. (2) Hardened clay, but not fireclay. Same as Bend and Bind. Batten. A piece of.thin board less than 12 in. in width. Batter. The inclination of a face of masonry or of any inclined portion of a frame or metal structure. Battery. (1) A structure built to keep coal from sliding down a chute or breast. (2) An embankment or platform on which miners work. (3) A set of stamps. (4) Two or more boilers with a common setting. Bay. An open space for waste between two packs in a longwall working. See Board. Bay of Biscay Country. (Geological). See Crab Holes. Beans (North of England). All coal that will pass through about J-S-in. screen. Bear. A deposit of iron at the bottom of a furnace. Bear; to Bear In. Underholing or undermining; driving in at the top or at the side of a working. Bearers. Pieces of timber 3 or 4 ft. longer than the breadth of a shaft, which are fixed into the solid rock at the sides at certain intervals apart; used as foundations for sets of timber. Bearing. (1) The course by a compass. (2) The span or length in the clear between the points of support of a beam, etc. (3) The points of support of a beam, shaft, axle, etc. Bearing Door. A door placed for the purpose of directing and regulating the amount of ventilation passing through an entire district of a mine. Bearing In. The depth or distance under of the undercut or holing. Bearing-up Pulley. A pulley wheel fixed in a frame and arranged to tighten up or take up the slack rope in endless-rope haulage. Bearing-up Stop. A partition of brattice or plank that serves to conduct air to a face. Beat (Cornish). To cut away a lode. Beataway. Working hard ground by means of wedges and sledge hammers. Bed. (1) The level surface of a rock upon which a curb or crib is laid. (2) A stratum of coal, ironstone, clay, etc. Bed Claim (Australian). A claim that includes the bed of a river or creek. Bede. Miners' pickax. Bedplate, A large plate of iron used as a foundation for an engine or other machine. Bed Rock. The solid rock underlying the soil, drift, or alluvial deposits. Beehive Oven. -The ordinary circular or rectangular arched oven in which coke is made without the recovery of any byproducts other than in some instances the heat. Bef ore-Breast. Rock or vein, which still lies ahead. Bell. Overhanging rock or slate, of a bell-like form, disconnected from the main roof. Belly. A swelling mass of mineral in a lode. Bench. (1) A natural terrace marking the outcrop of any stratum. (2) A stratum of coal forming a portion of the vein. Benching. To break up with wedges the bottom coals when the holing is done in the middle of the seam. Benching Up (North of England). Working on top of coal. Bench Mark. A mark cut in a tree, rock or on some solid structure whose A GLOSSARY OF MINING TERMS 1107 elevation is known. Used by surveyors for reference in determining elevations. Bench Working. The system of working one or more seams or beds of min- eral by open working or stripping, in stages or steps. Bend (Derbyshire). Indurated clay. Bessemer Steel. Steel made by the Bessemer process. Beton (English). Concrete of hydraulic cement with broken stone, bricks, gravel, etc. Bevel. The slope formed by trimming away on edge. Bevel Gear. A gear-wheel whose teeth are inclined to the axis of the wheel. Biche. A hollow-ended tool for recovering boring rods. Billy Boy. A boy who attends a Billy Playfair. Billy Playfair. A mechanical contrivance for weighing coal, consisting of an iron trough with a sort of hopper bottom, into which all the small coal passing through the screen is conducted and weighed off and emptied from time to time. Bin. A box or receptacle used for tools, stones, ore, coal, etc. Bind, or Binder. Indurated argillaceous shales or clay, very commonly forming the roof of a coal seam and frequently containing clay iron- stone. See Bait. Binding. Hiring men. Bit. (1) A piece of steel placed in the cutting edge of a drill or point of a pick. (2) The cutting tool of a mining machine. Blackband. Carbonaceous ironstone in beds, mingled with coaly matter sufficient for its own calcination. Black Bait, or Black Stone. Black carbonaceous shale. Black Butts. See Black Ends. Blackdamp. Carbonic-acid gas. Black Dimaonds. Coal. Black Ends. Beehive coke of inferior quality due to mismanipulation or dis- coloration. Black Jack. (1) Properly speaking, dark varieties of zinc blend, but many miners apply it to any black mineral. (2) Crude black oil used to oil mine cars. Often called Black Strap. Black Lead. Graphite. Black Stone. A carbonaceous shale. Blast. (1) The sudden rush of fire, gas, and dust of an explosion through the workings and roadways of a mine. (2) To cut or bring down coal, rocks, etc., by the explosion 9f gunpowder, dynamite, etc. Blasting Barrel. A small pipe used for blasting in wet or gaseous places. Blast Pipe. A pipe for supplying air to furnaces^ Blind Coal. Coal altered by the heat of a trap dike. Blind Creek. (1) A creek in which water flows only in very wet weather. (2) (Australasian) Dry watercourse. Blind Drift. (1) A horizontal passage in the mine not yet connected with the other workings. (2) A drift not opening to daylight. Blind Joint. Obscure bedding plane. Blind Lead, or Blind Lode. A vein having no visible outcrop. Blind Level. (1) An incomplete level. (2) A drainage level. Blind Shaft, or Blind Pit. A shaft not coming to the surface. Bloat. A hammer swelled at the eye. Block Claim (Australian). A square mining claim. Block Coal. Coal that breaks in large rectangular lumps. Block Reefs. Reefs showing frequent contractions longitudinally. Block Tin. Cast tin. Bloomary. A forge for making wrought iron. Blossom. The decomposed outcrop, float, surface stain, or any indicating traces of a coal bed or mineral deposit. Blossom Rock. (1) Colored veinstone detached from an outcrop. (2) The rock detached from a vein, but which has not been transported. Blow. (1) To blast with gunpowder, etc. (2) A dam or stopping is said to blow when gas escapes through it. Blower. (1) A sudden emission or outburst of gas in a mine. (2) Any emission of gas from a coal seam similar to that from an ordinary gas burner. (3) A type of centrifugal fan used largely to force air into furnaces. (4) A blowdown ventilating fan. Blow Fan. A small centrifugal fan used to force air through canvas pipes or wooden boxes to the workmen. 1108 A GLOSSARY OF MINING TERMS Slowdown Fan. A force fan. Blown-out Shot. A shot that has blown out the tamping, but not broken the coal or rock. Blow Off. To let off excess of steam from a boiler. Blow Out. (1) To finish a smelting campaign. (2) A blown-out shot. (3) The decomposed mineral exposure of a vein. Blowpipe. An instrument for creating a blast whereby the heat of a flame or lamp can be better utilized. Blue Cap. The blue halo of ignited gas (firedamp and air) on the top of the flame in a safety lamp. Blue Elvan (Cornish). Greenstone. Blue John. Fluorspar. Blue Metal. A local term for shale possessing a bluish color. Blue Peach (Cornish). A slate-blue fine-grained schorl. Bluestone. (1) Sulphate of copper. (2) Lapis lazuli. (3) Basalt. (4) Maryland, a gray gneiss^ in Ohio, a gray sandstone; in the District of Columbia, a mica schist; in New York, a blue-gray sandstone; in Penu- sylvania, a blue-gray sandstone. (5) A popular term among stone men not sufficiently definite to be of value. Bluff. Blunt. Board. A wide heading usually from 3 to 5 yd. wide. Boar d-and- Pillar. A system of working coal where the first stage of exca- vation is accomplished with the roof sustained by pillars of coal left between the breasts; often called Breast-and-Pillar. Bob. An oscillating bell-crank, or lever, through which the motion of an engine is transmitted to the pump rods in an engine or pumping pit. There are J. bobs, L bobs, and V bobs. Boca or Boca Mina (Mexican). Mouth or mine mouth. This is the name applied to the principal or first opening of a mine, or to the one where the miners are accustomed to descend. Bochorno (Mexican). Excessive heat, with want of ventilation, so that the lights go out. See Vapores. Body.~(l) An ore body, or pocket of mineral deposit. (2) The thickness of a lubricating oil or other liquid; also the measure of that thickness expressed in the number of seconds in which a given quantity of the oil at a given temperature flows through a given aperture. Boleo (Mexican). A dump pile for waste rock. Bond. (1) The arrangement of blocks of stone or brickwork to form a firm structure by a judicious overlapping of each other so as to break J9int. (2) An agreement for hiring men. (3) Apparatus for electrically join- ing the ends of adjacent rails. A cross bond joins both rails of a track. Bone. Slaty coal or carbonaceous shale found in coal seams. Bone Ash. Burnt bones pulverized and sifted. Bonnet. (1) The overhead cover of a cage. (2) A cover for the gauze of a safety lamp. (3) A cap piece for an upright timber. (4) The upper part of a valve containing the stuffing box. Booming. Ground sluicing on a large scale by emptying the contents of a reservoir at once on material collected below, thus removing boulders. Bord (English). A narrow breast. Bord-and-Pillar (English). See Pillar-and-Breast. Bord Room. The space excavated in driving a bord. The term is used in connection with the "ridding" of the fallen stone in old bords when driving roads across them in pillar working; thus, "ridding across the old bord room." Bord Ways Course. The direction at right angles to the main cleavage planes. In some mining districts it is termed "on face." Bore. To drill. Bore Hole. A hole made with a drill, auger, or other tools, in coal, rock, or other material. Bort. Amorphous dark diamond. Bosh. The plane in a blast furnace where the greatest diameter is reached. Boss (English). (1) An increase of the diameter at any part of the shaft. (2) A person in charge of a piece of work. Botas (Mexican). Buckets made of an entire ox skin, to take out water. Botryoidal. Grape-like in appearance. Bottle Chock. A pulley with a wide grooved face for guiding a cable around a turn in the track, an angle sheave. Bottle Jack (English), An appliance for lifting heavy weights. A GLOSSARY OF MINING TERMS 1109 Bottom. (1) The landing at the bottom of the shaft or slope. (2) The lowest point of mining operations. (3) The floor, bottom rock, or stratum underlying a coal bed. (4) In alluvial, the bed rock or reef. Bottomer, Bottomman. The person that loads the cages at the pit bottom and gives the signal to bank. The onsetter or bottom eager. Bottom Joint. Joint or bedding plane, horizontal or nearly so. Bottom Lift. (1) The deepest column of a pump. (2) The lowest or deepest lift or level of a mine. Bottom Pillars. Large pillars left around the bottom of a shaft. Boulders. Loose rounded masses of stone detached from the parent rock. Bounce. A sudden spalling off of the sides of ribs and pillars due to excessive pressure; a bump. Bow. The handle of a kibble. Bowk. An iron barrel or tub used for hoisting rock and other d6bris when sinking a shaft. Bowke (Staffordshire). A small wooden box for hauling ironstone under- ground. Box. (1) A 12' to 14' section of a sluice. (2) A mine car. Box Bill. Tool for recovering boring rods. Boxing. A method of securing shafts solely by slabs and wooden pegs. Brace. ^1) An inclined beam, bar, or strut for sustaining compression or tension. See Tie-Brace, Sway-Brace. (2) A platform at the top of a shaft on which miners stand to work the tackle. (3) (Cornish) Building at pit mouth. Brace Heads. Wooden handles or bars for raising and rotating the rods when boring a deep hole. Braize. (1) Charcoal dust. (2) Pine coke refuse or breeze. Brake Sieve. Hand jigger. Brances. Iron pyrites in coal. Branch. Small vein shooting off from main lode. Brashy. Short and tender. Brasque. A mixture of clay and coke or charcoal used for furnace bottoms. Brass. (1) Iron pyrites in coal. (2) An alloy of copper and zinc. Brasses (English). Pitting of brass in plummer blocks, etc., for diminishing the friction of revolving journals that rest upon them. Brat. A thin bed of coal mixed with pyrites or limestone. Brattice. A lining or partition. Brattice Cloth. Ducking or canvas used for making a brattice. Brazzil (North of England). Iron pyrites in coal. Breaker. In anthracite mining, the structure in which the coal is broken, sized, and cleaned for market. Known also as Coal Breaker. Breaker Boy. A boy who works in a coal breaker. Breakstaff. The lever for blowing a blacksmiths' bellows, or for working bore rods up and down. Breakthrough. A narrow passage cut through a pillar connecting rooms. Breast. (1) A stall, board, or room in which coal is mined. (2) The face or wall of a quarry is sometimes called by this name. Breast-and-PiUar. A system of working coal by boards or rooms with pillars of coal between them. Breast Wall (English). A wall built to prevent the falling of a vertical face cut into the natural soil. Breccia. A rock composed of angular fragments cemented together. Breeding Fire. See Gob Fire. Breese. Fine slack. Breeze. Small coke, probably same as braize or braise. Brettis (Derbyshire). A timber crib filled with slack. Bridge. (1) A platform on wheels running on rails for covering the mouth of a shaft or slope. (2) A track or platform passing over an inclined haulageway and which can be raised out of the way of ascending and descending cars. (3) An air crossing. Bridle Bar. The transverse bar connecting the points of a switch. Bridle Chains. Short chains by which a cage, car, or gunboat is attached to a winding rope; of use in case the rope pulls out of its socket. Briquets. Fuel made of slack or culm and pressed into brick form. Broaching Bit. A tool for reopening a bore hole that has been partially closed by swelling of the walls. Brob. A spike to prevent timber slipping. Broil (Cornish). Traces of a vein in loose matter. 1110 A GLOSSARY OF MINING TERMS Broken. A. district of coal pillars in process of removal, so called in contra- distinction to the first working of a seam by bord-and-wall, or working in the "whole." See Whole Working. Broken Coal. Anthracite coal that will pass through a mesh or bars about 3i to 4J in., and over a mesh 2f in. square. Bronce (Mexican). In mining, copper or iron pyrites. Brooching. Smoothing. Brow. An underground roadway leading to a working place driven either to the rise or to the dip. Brown Coal. Lignite. A fuel classed between peat and bituminous coal. Brown Spar. Dolomite containing carbonate of iron. Brownstone. (1) Decomposed iron pyrites. (2) Brown sandstone. Brujula (Mexican). A surveyors' (or marine) magnetic compass. Brush. (1) To mix air with the gas in a mine working by swinging a jacket, etc., which creates a current. (2) To "brush" the roof is to take down some of the roof slate to increase the height or headroom. Bryle (Cornish). Traces of a vein in loose matter. Bucket. (1) An iron or wooden receptacle for hoisting ore, or for raising rock in shaft sinking. (2) The top valve or clack of a pump. Bucket Pump. A lifting pump, consisting of buckets fastened to an endless belt or chain. Bucket Sword. A wrought-iron rod to which the pump bucket is attached. Bucket Tree. The pipe between the working barrel and the wind bore. Bucking Hammer. An iron disk, provided with a handle, used for breaking up minerals by hand. Buckstay. An iron or steel brace resting upon or built into a boiler setting or furnace wall to support the brickwork. Buckwheat. Anthracite coal that will pass through a mesh of about $ in. and over a mesh \ in. Buddling. Washing. Bug Dust. Fine coal; the cutting produced by a chain machine or puncher. Buggy. A small mine car. Bug Hole. A small cavity usually lined with crystals. Building. A built-up block or pillar of stone or coal to support the roof. Bulkhead. (1) A tight partition or stopping. (2) The end of a flume carry- ing water for hydraulicking. Bull. An iron rod used in ramming clay to line a shot hole. Bulldog. A barney. Bull Engine. A single, direct-acting pumping engine, the pump rods forming a continuation of the piston rod. Butter Shot. A second shot put in close to, and to do the work not done by, a blown-out shot, loose powder being used. Bulling. Lining a shot hole with clay. Bull Pump. A single-acting pumping engine in which the steam cylinder is placed over the shaft or slope and the pump rods are attached directly to the piston rod. The steam enters below the piston and raises the pump rods; the water is pumped on the down stroke by the weight of the rods. Bull Pup. A worthless claim. Bull Wheel. (1) A wheel on which the rope carrying the boring rod is coiled when boring by steam machinery. (2) The principal wheel of any machine, usually a driving wheel. Bully. A miners' hammer. Bump. See Bounce. Bunding. A staging in a level for carrying debris. Bunkers. (1) Steam coal consumed on board ship. (2) Receptacles placed near a boiler for holding a supply of fuel. Bunions. Timbers placed horizontally across a shaft or slope to carry the cage guides, pump rods, column pipe, etc.; also, to strengthen the shaft timbering. Burden. (1) Earth overlying a bed of useful mineral. (2) The proportion of ore and flux to fuel in the charge of a blast furnace. Burr. Solid rock. Burrow. Refuse heap. Buscones (Spanish). Prospectors, fossickers, tribute workers. Bush. To line a circular hole with a ring of metal, to prevent the hole from wearing out. Butt. (1) Coal surface exposed at right angles to the face; the "ends" of A GLOSSARY OF MINING TERMS 1111 the coal. (2) The butt of a slate quarry is where the overlying rock comes in contact with an inclined stratum of slate rock. Butt Entry. A gallery driven at right angles with the butt joint. Butterfly Valve. A circular valve that revolves on an axis passing through its center. Butt Heading. See Butt Entry. Butty. A partner in a contract for driving or mining; a comrade, crony. Sometimes called "Buddy." By Level. A side level driven for some unusual but necessary purpose. Byproduct Oven. A coke oven arranged to conserve and recover the various byproducts of the coking process. Byproducts. Products of coking other than coke. The more common by- products are gas, tar, benzol and ammonium sulphate. Caballo (Mexican). A "horse" or mass of barren rock in a vein. Cabin. (1) A miner's house. (2) A small room in the mine for the use of the officials. Cable Drilling. Rope drilling. Cage. A platform on which mine cars are raised to the surface. Cage Guides. Vertical rods of pine, iron, or steel, or wire rope, fixed in a shaft, between which cages run, and whereby they are prevented from striking one another or against any portion of the shaft. Cager. The person that puts the cars on the cage at the bottpm or top of the shaft. Cage Seat. Scaffolding, sometimes fitted with strorrg springs, to receive the shock, and on which the cage drops when reaching the pit bottom. Cage Sheets. Short props or catches on which cages stand during caging or changing cars. Caking Coal. Coal that agglomerates on the grate. Cola (Spanish). Prospecting pit. Calcareous. Containing lime. Calcine. To heat a substance, not sufficiently to melt it, but enough to drive off the volatile contents. California Pump. A rude pump made of a wooden box through which an endless belt with floats circulates; used for pumping water from shallow ground. Catty s (Cornish). Stratified rocks traversed by lodes. Cam. (1) A curved arm attached to a revolving shaft for raising stamps. (2) Carbonate of lime and fluorspar, found on the joints of lodes. Camino (Mexican). Any gallery, winze, or shaft inside of a mine used for general transit. Campaign. The length of time a furnace remains in blast. Cafiada (Mexican). See Barranca. Canch, or Caunche. (1) A thickness of stone required to be removed to make height or to improve the gradient of a road at a fault. If above a seam, it is termed a "top canch;" if below, a "bottom canch." (2) A trench with sloping sides and very narrow bottom. Cand (Cornish). Fluorspar. Cank (Derbyshire). Whinstone. Canker. The ocherous sediment in coal-pit waters. Cannel Coal. See Classification of Coals (page 378). Canon (Mexican). (1) A level, drift, or gallery within a mine. (2) A steep- sided ravine. Canon de Guia.A. drift along the vein. Cants (English). The pieces forming the ends of buckets of a waterwheel Cap. (1) A piece of plank placed on top of a prop. See, also, Collar. ( The pale bluish elongation of the flame of a lamp caused by the pre: of RclS. Cap Rock. The upper rock that covers the bed rock. Capstan. A. vertical axle used for heavy hoisting, and worked by horizontal arms or bars. Captain. Cornish name for manager or boss of a mine. Cor __Any car used for the conveyance of coal along the gangways or haul- age roads of a mine. Carat. A weight nearly equal to 4 grams. , Carbon. A combustible elementary substance forming the largest compo- nent part of coal. Carbonaceous. Coaly, C9ntainmg carbon or coal. Carbonate, Carbonic acid combined with a base. 1112 A GLOSSARY OF MINING TERMS Carboniferous. Containing or carrying coal. Cargo, (Mexican). A charge. A mule load, generally of 300 lb., but variable in different parts of Mexico. Carriage. See Cage and Slope Cage. Cartridge. Paper or waterproof cylindrical case filled with explosive forming the charge for blasting. Cascajo (Mexican). Gravel. Case. A fissure admitting water into a mine. Case-harden. To convert the outer surface of wrought iron into hard steel by heating it while in contact with charcoal, cyanide, etc., and quenching. Casing. Tubing inserted in a bore hole to keep out water or to protect the sides from collapsing. Cast Iron. Pig iron that contains carbon (up to 5%), silicon, sulphur, phos- phorus, etc. Cata (Spanish). A mine denounced but not worked. Catches. (1) Iron levers or props at the top and bottom of a shaft. (2) Stops fitted on a cage to prevent cars from running off. Cauf (North of England). A coal bucket or basket. Cauldron Bottoms. The fossil remains or the "casts" of the trunks of sigil- laria that have remained vertical above or below the seam. Caulk. To fill seams or joints with something to prevent leaking. Counter, or Counter Lode (Cornish). A vein running obliquely across the regular veins of the district. Cave, or Cave In. A caving-in of the roof strata of a mine, sometimes ex- tending to the surface. Cavils. Lots drawn by the hewers each quarter year to determine their working places. Cement. A binding material. Center. A temporary support, serving at the same time as a guide to the masons, placed under an arch during the progress of its construction. Centrifugal Force. A force drawing away from the center. Centripetal Force. A force drawing toward the center. CH 4. Marsh gas (see page 859) . Chain. A measure 66 or 100 ft. long, divided into 100 links. Chain-Brow Way. An underground inclined plane worked on the endless- chain system of haulage. Chain Pillar. A pillar left to protect the gangway and air-course, and run- ning parallel to these passages. Chain Road. An underground wagonway worked on the endless-chain sys- tem of haulage. Chair. Sometimes applied to keeps. Chamber. See Breast. Char co (Mexican). A pool of water. Charge. (1) The amount of powder or other explosive used in one blast or shot. (2) The material fed into a furnace at one time. Charquear( Mexican). To dip out water from pools within the mine, throw- it into gutters or pipes that will conduct it to the shaft. Check. A metal token used to identify the cars loaded by each particular miner. Check-Battery. A battery to close the lower part of a chute, acting as a check to the flow of coal and as an air stopping. Checker Coal. Anthracite coal that seems to be made up of rectangular grains. Check-Weighman. A man appointed and paid by the miners to check the weighing of the coal at the surface. Cheek. Wall. Chestnut Coal. Anthracite coal that will pass through a mesh If in. square and over a mesh f in. square (see page 952). Chiflon (Mexican). A narrow drift directed obliquely downwards, any pipe from which issues water or air under pressure, or at high velocity. Chilian Mill. A roller mill for crushing ore or other material. Chill Hardening. Giving a greater hardness to the outside of cast iron by pouring it into iron molds, which causes the skin of the casting to cool rapidly. Chimney. A furnace or air stack. Chinese Pump. Like a California pump, but made entirely of wood. Chock. (1) A square pillar for supporting the roof, constructed of prop timber laid up in alternate cross-layers, in log-cabin style, the center A GLOSSARY OF MINING TERMS 1113 being filled with waste. (2) A wooden or other block used to prevent the movement of a car or other body. (3) To secure with chocks. Chokedamp. See Blackdamp. Churn Drill. A long iron bar -with a cutting end of steel, worked by raising and letting it fall. When worked by blows of a hammer or sledge, it is called a "jumper." Chute (also spelled Shute). (1) A narrow inclined passage in a mine, down which coal or ore is either pushed or slides by gravity. (2) The load- ing chute of a tipple. Cielo. (Mexican). A ceiling. Trabajar de Cielo. Overhead stoping. Clack. A valve that is opened and closed by the force of the water; a check valve. Clack Door. The opening into the valve chamber to facilitate repairs and renewals without unseating the pump or breaking the connections. Clack Piece. The casting forming the valve chamber. Clack Seal. The receptacle for the valve to rest on. Cloggy (North of England). When coal is tightly joined to the roof. Claim. A portion of ground staked out and held by virtue of a miner's right. Clanny. A type of.safety lamp invented by Dr. Clanny. Claslic. Constituted of rocks or minerals that are fragments derived from other rocks. Clay Band. Argillaceous iron ore; common in many coal measures. Clay Course. A clay seam or gouge found at the sides of some veins. Claying Bar. A bar for molding clay in a wet bore hole. Clearance. (1) The distance between the piston at the end of its stroke and the end of the cylinder^ (2) The volume or entire space filled with steam at end of a stroke, including the space between piston and cylinder head, and the steam ducts to the valve seat. Cleat. (1) Vertical cleavage of coal seams, irrespective of dip or strike. (2) A small piece of wood nailed to two planks to keep them together, or nailed to any structure to make a support for something else. Cleavage. The property of splitting more readily in some directions than in others. Clinometer. An instrument used to measure the angle of dip. Clod. Soft and tough shale or slate forming the roof or floor of a coal seam. Clunch (English). Under clay, fireclay. Clutch. A device for transmitting motion at will from one shaft to another or to some other machine part such as a pulley, or vice versa. Coal Breaker. See Breaker. Coal Cutter. A machine for holing or undercutting coal. Coal Dust. Very finely powdered coal suspended in the airways or deposited along the passages of a mine. Coal Measures. Strata of coal with the attendant rocks. Coal Pipes (North of England). Very thin irregular coal beds. Coal Road. An underground roadway or heading in coal. Coal Smut. See Blossom. Coaly Rashings. Soft dark shale, in small pieces, containing much carbona- ceous matter. Cobbing Hammer. A short two-faced hammer for breaking minerals to sizes. Cockermeg, or Cockers. Timber used to hold coal face while it is being undercut. Cod (North of England). The bearing of an axle. Cojer (Derbyshire). To calk a shaft by ramming clay behind the lining. Coffer. Mortar box of a battery. Coffer Dam. An enclosure built in the water, and then pumped dry so as to permit masonry or other work to be carried on inside of it. Coffin (Cornish). An old pit. Cog. (1) A chock. (2) A wooden gear tooth. (3) Loosely, any gear tooth or even gear wheel Cohete (Mexican). A rocket; applied to a blast within a mine or outside. Coil Drag. A tool for picking pebbles, etc., from drill holes. Coke. The fixed carbon and ash of coal sintered together. Collar. (1) A flat ring surrounding anything closely. (2) Collar of a mine shaft is the first wood frame of the shaft. (3) The bar or crosspiece of a framing in entry timbering. (4) The mouth or portal of a slope or the first set of timber therein. Colliery. The whole coal mine plant, including the mine and all adjuncts. Colliery Warnings (English). Telegraphic messages sent from signal-service 1114 A GLOSSARY OF MINING TERMS stations to the principal colliery centers to warn managers of mines when sudden falls of the barometer occur. Column, or Column Pipe. The pipe conveying the drainage water from the mine to the surface. Comer (Mexican). To eat. Comer 'se los Pilares. To take out the last vestiges of mineral from the sides and rock pillars of a mine. Conchoidal. Shell-like, such as the curved fracture of flint. Concrete. Artificial stone, formed by mixing broken stone, gravel, etc., with lime, cement, tar, or other binder. When hydraulic cement is used instead of lime, the mixture is called belon (English). Concretion. A cemented aggregation of one or more kinds of minerals around a nucleus. Conduit. (1) A covered waterway. (2) An airway. (3) A pipe or box for enclosing and protecting an electrical conductor. Conduit Hole. A flat hole drilled for blasting up a thin piece in the bottom of a level. Conductors (English). See Guides. Conformable. Strata are conformable when they lie one over the other with the same dip. Conglomerate. The rock formation underlying the Coal Measures; a rock containing or consisting of pebbles, or of fragments of other rocks cemented together; English Pudding Rock or millstone grit. Conical Drum. The rope roll or drum of a winding engine, constructed in the form of two truncated cones placed back to back, the outer ends being usually the smaller in diameter. Contact. Union of different f9rmations. Contact Lode or Vein. A vein lying between two differently constituted rocks. Contour. (I) The line that bounds the figure of an object. (2) In survey- ing, a contour line is a line every point of which is at an equal elevation. Contramina (Mexican). Countermine. Any communication between two or more mines. Also, a tunnel communicating with a shaft. Cope, or Coup. An exchange of working places between hewers. Corbond. An irregular mass from a lode. Cord. (1) A cord weighs about 8 tons. (2) '128 cu. ft. of firewood. Core Drill. A diamond or other hollow drill for securing cores. Cores. Cylinder-shaped pieces of rock produced by the diamond-drill sys- tem of boring. Corf. A mine wagon or tub. Cornish Pumps. A single-acting pump, in which the motion is transmitted through a walking beam; in other respects similar to a Bull Pump. Cor tar Pillar (Mexican). To form a rock support or pillar within a mine, at the opening of a cross-cut or elsewhere. Cortar Sogas (Mexican). Literally, to cut the ropes. To abandon the mine, taking away everything useful or movable. Corve. A mining wagon or tub. Costean (Cornish). To prospect a lode by sinking pits on its supposed course. Costeaning. Trenching for a lode. Cost Book (Cornish). Mining accounts. Cotton Rock. (1) Decomposed chert. (2) A variety of earthy limestone. Coulee. (1) A solidified stream or sheet of lava extending down a volcano, often forming a ridge or spur. (2) A deep gulch or water channel, usually dry. Counter. (1) A cross-vein. (2) (English) An apparatus for recording the number of strokes made by a Cornish pumping engine or other machine, or the revolutions of a shaft or pully. (3) A secondary haulageway in a coal mine. Counter chute. A chute down which coal is dumped to a lower level or gangway. Counter gangway. A level or gangway driven at a higher level than the main one. Country. The formation traversed by a lode. Country Rock. The main rock of the region through which the veins cut, or that surrounding the veins. Course. The direction of a line in regard to the points of compass. Coursing or Coursing the Air. Conducting it through the different portions of a mine by means of doors, stoppings, and brattices. Cow. A self-acting brake. A GLOSSARY OF MINING TERMS 1115 Coyoting. Irregular mining by small pits. Crab. A variety of windlass or capstan consisting of a short shaft or axle, either horizontal or vertical, which serves as a rope drum for raising' weights; it may be worked by a winch or handspikes. Crab Holes. Holes often met with in the bed rock of alluvial. Also depres- sions on the surface owing to unequal disintegration of the underlying rock; a sink hole or pot hole. Cradle Dump. A rocking tipple for dumping cars. See Dump. Cramp (English). (1) A short bar of metal having its two ends bent down- wards at right angles for insertion into two adjoining pieces of stone, wood, etc,, to hold them together. (2) A pillar left for support in a mine. Cranch. Part of a vein left by previous workers. Crane (English). A hoisting machine consisting of a revolving vertical post or stalk, a projecting jib, and a stay for sustaining the outer end of the jib; these do not change their relative positions as they do in a der- rick. There is also a rope drum with winding rope, etc. (2) movable or traveling lifting d heaval of (2) Any Creep. The gradual upheaval of the floor or sagging of the roof of mine workings due to the weighting action of the roof and a tender floor. Creston (Mexican). The outcrop or apex of a vein or mineral deposit. Crevice. A fissure. Criadero (Mexican). (1) A mineral deposit of irregular form, not vein-like. (2) Any mineral deposit. This latter is the more modern sense, and the word is so used in the mining laws at present in force in Mexico. Crib. (1) A structure composed of horizontal timbers laid on one another, or a framework built like a log cabin. See Chock. (2) A miner's lunch- eon. (3) See Curb. Crib Kettle. A dinner pail. Cribbing. Close timbering, as the lining of a shaft, or the construction of cribs of timber, or timber and earth or rock to support a roof. Cribble. A sieve. Crisol (Mexican). A crucible of any kind. Crop. See Outcrop. Crop Fall. A caving in of the surface at or near the outcrop of a bed of coal. Cropping Coal. The leaving of a small thickness of coal at the bottom of the seam in a working place, usually in order to keep back water. The coal so left is termed "Cropper Coal." Cropping Out. Appearing at the surface; outcropping. Croppings. Portions of a vein as seen exposed at the surface. Cross-Course. A vein lying more or less at right angles to the regular vein of the district. Crosscut. (1) A tunnel driven through or across the measures from one seam to another. (2) A small passageway driven at right angles to the main gangway to connect it with a parallel gangway or air-course. Crosses and Holes (Derbyshire). Made in the ground by the discoverer of a lode to temporarily secure possession. Cross-Heading. A passage driven for ventilation from the airway to the gangway, or from one breast through the pillar to the adjoining working. Cross-Heading, or Cross-Gateway. A road kept through goaf and cutting off the gateways at right angles or diagonally. Cross-Hole. See Crosscut (2). Cross-Latches. See Latches. Cross-Vein. An intersecting vein. Crouan (Cornish). Granite. Crowbar. A strong iron bar with a slightly curved or flattened end. Crowfoot. A tool for drawing broken boring rods. Crown Tree. A piece of timber set on props to support the roof. Crucero (Mexican). A crosscut for ventilation to get around a horse, or to prospect for the vein. Crucible. (1) The bottom of a cupola furnace in which the molten materials collect. (2) Pots for smelting assays in or used in making coal analyses. Crush. See Squeeze, Thrust. Crusher. A machine used for crushing ores, rock or coal. Crushing. Reduction of mineral in size by machinery. Crystal. A solid of definite geometrical form which mineral (or sometimes organic) matter has assumed. 1116 A GLOSSARY OF MINING TERMS Culm. Anthracite-coal dirt. Culm Bank, or Culm Dump. Heaps of culm now generally kept separate from the rock and slate dumps. Cuna (Mexican). Literally, a wedge. A short drill or picker generally known in the United States as a "gad." Cundy. -The open space in the gob of long-wall work. Cupel. A cup made of bone ash for absorbing litharge. Curb. (1) A timber frame intended as a support or foundation for the lining of a shaft. (2) The heavy frame or sill at the top of a shaft. Curbing. The wooden lining of a shaft. Curtain. A sheet of canvas or other material used to control or deflect an air current. Cut. (1) To strike or reach a vein. (2) To excavate in the side of a hill. Cutter. A term employed in speaking of any coal-cutting or rock-cutting machines; the men operating them, or the men engaged in underholing by pick or drill. Cutting Down. To cut down a shaft is to increase its sectional area. Dam. A timber bulkhead, or a masonry or brick stopping built to prevent the water in old workings from flooding other workings, or to confine the water in a mine flooded to drown out a mine fire. Damp. Mine gases and gaseous mixtures are called damps. See also After- damp, Blackdamp, Firedamp, Stinkdamp. Dan (North of England). A truck without wheels. Danger Board. See Fireboard. Dant (North of England). Soft inferior coal. Dap. A notch cut in a timber to receive another timber. Datum Water Level. The level at which water is first struck in a shaft sunk on a reef or gutter.. Davy. A safety lamp invented by Sir Humphrey Davy. Day. Light seen at the top of a shaft. Day Fall. See Crop Fall. Day Shift. The relay of men working in the daytime. Dead. The air of a mine is said to be dead or heavy when it contains car- bonic-acid gas, or when the ventilation is sluggish. Dead. (1) Unproductive. (2) Unventilated. Dead Roast. To completely drive off all volatile substances. Deads. Waste or rubbish from a mine. Dead Work. 'Exploratory or prospecting work that is not directly productive; brushing roof, lifting bottom, cleaning up falls, blowing rock, etc. Dean (Cornish). The end of a level. Debris. Fragments from any kind of disintegration. Deep (English). (1) "To the deep," toward the lower portion of a mine; hence, the lower workings. (2) A pasasge driven downward in the measure being worked. The main deep is the principal or hoisting slope. Delta. A triangularly shaped piece of alluvial land at the mouth of a river. Demasia (Mexican). A piece of unoccupied ground between two mining concessions. Denudation. The laying bare by water or other agency. Denuncio (Mexican). Denouncement. The act of applying for a mining concession under the old mining laws. Deposit. (1) Irregular mineral bodies not veins. (2) A bed or any sedi- mentary formation. Deputy (English). (1) A man who fixes and withdraws the timber supporting the roof of a mine, and attends to the safety of the roof and sides, builds stoppings, puts up bratticing, and looks after the safety of the hewers, etc. (2) An underground official -who sees to the general safety of a certain number of stalls or of a district, but does not set the timber him- self, although he has to see that it is properly and sufficiently done. (3) (American) A deputy sheriff. Derrick. (!) A crane in which the rope or chain forming the stay can be let out or hauled in at pleasure, thus altering the inclination of a jib. (2) The structure erected to sink a drill hole and the framework above shafts are sometimes called by this name. Derrumbe, or Derrumbamineto (Mexican). The caving in of the whole or a portion of a mine. Desaguador (Spanish). A water pipe or drain. Desague (Mexican). Drainage of a mine by any means. A GLOSSARY OF MINING TERMS 1117 Descargar (Mexican). Literally, "to unload." Descargar un Homo. To tear down a furnace. Descubridora (Mexican). The first mine opened in a new district or on a new mineral deposit. Desmontar (Mexican). Literally, to clear away underbrush. In mining, to take away useless and barren rocks; to remove rubbish. Despensa (Mexican). (1) A pantry or storeroom. (2) A secure room to lock up rich ore. Dfspoblar (Mexican). To suspend work in a mine. Dessue (Cornish). To cut away the ground beside a thin vein so as to remove the latter entire. Destajo (Mexican). (1) A contract to do any kind of work in 9r about a mine or elsewhere for a fixed price. (2) Piece work, as distinguished from time work. Destajero. A contractor for piece work. Detaching Hook. A self-acting mechanical contrivance for setting free a winding rope from a cage when the latter is raised beyond a certain point in the head-gear; the rope being released, the cage remains suspended in the frame. Diagonal Joints. Joints diagonal to the strike of the cleavage. Dial (English). An instrument similar to a surveyor's compass, with vernier attached. Dialing. Surveying. Die. The bottom iron block of a battery, or grinding pan on which the shoe acts. Digger or Dredge. A machine for removing coal from the bed of streams, the coal having -washed down from collieries or culm banks above. Digging. Mining operations in coal or other minerals. Dike. See also Dyke. Ditties, or Ginneys. Short self-acting inclines where one or two tubs at a time are run. Dip. (1) To slope downwards. (2) The inclination of strata with a horizon- tal plane. (3) The lower workings of a mine. Dip Joint. Vertical joints about parallel to the direction of the cleavage dip. Dippa (Cornish). A small catch- water pit. Dirt Fault. A confusion in a seam of coal, the top and bottom of the seam being well defined, but the body of the vein being soft and dirty. Disintegration. Separation by mechanical means, not by decomposition. Ditch. (1) The drainage gutter in a mine. (2) A drainage gutter on the sur- face. (3) An open conveyor of water for hydraulic or irrigation purposes. Divide. The top of a ridge, hill, or mountain. Dividing Slate. A stratum of slate separating two benches of coal. See Parting. Divining, or Dowsing Rod. A small forked hazel twig that, when held loosely in the hands, is supposed to dip downwards when passing over water or metallic minerals. Dizzue (Cornish). See Dessue. Dog. (1) An iron bar, spiked at the ends, with which timbers are held together or steadied. (2) A short heavy iron bar, used as a drag behind a car or trip of cars when ascending a slope to prevent their running back back down the slope in case of accident. See Drag. (3) A pawl. Dog Hole. A little opening from one place in a mine to another, smaller than a breakthrough. Dog Iron. A short bar of iron with both ends pointed and bent down so as to hold together two pieces of wood into which the points are driven. Or one end may be bent down and pointed, while the other is formed into an eye, so that if the point be driven into a log, the other end may be used to haul on. Dolly. (1) A machine for breaking up minerals, being a rough pestle and mortar, the former being attached to a spring pole by a rope. (2) A tool used to sharpen drills. (3) A bar against which rivets are driven. Donk (North of England). Soft mineral found in cross- veins. Donkey Engine (English). (1) A small steam engine attached to a large one, and fed from the same boiler; used for pumping water into the boiler. (2) A small steam engine. Door Piece (English). The portion of a lift of pumps in which the clack or valve is situated. Doors. Wooden doors in underground roads or airways to deflect the air current. 1118 A GLOSSARY OF MINING TERMS Door Tender. A boy whose duty it is to open and close a mine door before and after the passage of a train of mine cars; a trapper. Dope. (1) An absorbent for holding a thick liquid. The material that absorbs the nitroglycerine in explosives. (2) Powder cartridges. Double Shift. When there are two sets of men at work, one set relieving the other. Double Tape Fuse. Fuse of superior quality, or having a heavier and stronger covering. Double Timber. Two props with a bar placed across the tops of them to sup- port the roof and sides. Downcast. The opening through which the fresh air is drawn or forced into the mine; the intake. Draftage. A deduction made from the gross weight of mineral when trans- ported, to allow for loss. Drag. (1) The frictional resistance offered to a current of air in a mine. (2) See Dog. Draw. (1) To "draw" the pillars; robbing the pillars after the breasts are exhausted. (2) An effect of creep upon the pillars of a mine. Draw a Charge. (1) To take a charge from a furnace. (2) Remove explo- sives (3) Removing the coke from an oven. Drawlift. A pump that receives its water by suction and will not force it above its head. Draw-Hole. An aperture in a battery through which the coal is drawn. Draw Slate. Fragile slate above a coal measure, which must be removed to prevent caving. Drawing an Entry. Removing the last of the coal from an entry. Drawn. The condition in which an entry or room is left after all the coal has been removed. See Robbed. Dresser (Staffordshire). A large coal pick. Drift. (1) A horizontal passage underground. A drift follows the vein, as distinguished from a crosscut, which intersects it, or a level or gallery, which may do either. (2) In coal mining, a gangway above water, level, driven from the surface in the seam. (3) Unstratificd diluvium. Drifting. (1) Driving a drift. (2) Cars, locomotives, etc., "drift " when they will run by gravity but not attain a dangerous speed. Drill. An instrument used in boring holes. Drive (Drift). A horizontal passage in a lode. Drive. To cut an opening through strata. Driving. Excavating horizontal passages, in contradistinction to sinking or raising. Driving on Line. Keeping a heading or breast accurately on a given course by means of a compass or transit. Dropper. (1) A spur dropping into the lode. (2) A feeder. (3) A branch leaving the vein on the footwall side. (4) Water dropping from the roof. Drop Shaft. A monkey shaft down which earth and other matter are lowered by means of a drop (i.e., a kind of pulley with break attached); the empty bucket is brought up as the full one is lowered. Druggon (Staffordshire). A vessel for carrying fresh water into a mine. Drum. The cylinder or pulley on which the winding ropes are coiled or wound. Drum Rings. Cast-iron rings with projections to which are bolted the lagging forming the surface for the ropes to lap upon. Drummy. Sounding loose, open, shaky, or dangerous when tested. Druse. A cavity lined with small crystals. Duck Machine. An arrangement of two boxes, one working within the other, for forcing air into mines. Duelas (Mexican). Staves of a barrel or cask, etc. Dumb'd. Choked, said of a sieve or grating. Dumb Drift. A short tunnel or passage connecting the main return airways of a mine with the upcast shaft some distance above the furnace, in order to prevent the return air laden with mine gases from passing through or over the ventilating furnace. Dump. (1) A pile or heap of ore, coal, culm, slate, or rock. (2) The tipple by which the cars are dumped. (3) To unload a car by tipping it up. (4) The pile of mullock as discharged from a mine. Dumper. A car so constructed that the body may be revolved to dump the material in front or on either side of the track. Durn (Cornish). A timber frame. A GLOSSARY OF MINING TERMS 1119 Durr (German). Barren ground. Dust. See Coal Dust. Duty. The unit of measure of the work of a pumping engine expressed in foot-pounds of work obtained from a bushel, or 100 lb., or other unit of fuel. Dyke, or Dike. (1) A wall of ignepus rock passing through strata.gtvith or without accompanying dislocation of the strata. (2) A fissure filled with igneous matter. (3) Barren rock. Dzhu (Cornish). See dessue. Ear. The inlet or intake of a fan. Echado (Mexican). The dip of the vein. Edge Coals (English). Highly inclined seams of coal, or those having a dip greater than 30. Efflorescence. An incrustation by a secondary mineral, due to loss of water of crystallization. Egg Coal. Anthracite coal that will pass through a 2J-in. square mesh and over a 2-in. square mesh (see page 952). Elbow. A sharp bend, as in a lode or pipe, a pipe-bend fitting. Electric Blast. Instantaneous blasting of material by means of electricity. Elevator Pump. An endless band with buckets attached, running over two drums for draining shallow ground. Elvan. A Cornish name applied to most dike rocks of that county, irre- spective of the mineral constitution, but in the present day restricted to quartz porphyries. Emborrascarse (Mexican). To go barren by the vein terminating or pinching out, etc. Empties. Empty mine or railroad cars. Encino (Mexican). Live oak. End Joint (End Cleat). A joint or cleat in a seam about at right angles to the principal or face cleats. Endless Chain. A system of haulage or pumping by the moving of an endless chain. Endless Rope. A system of haulage same as endless chain, except that a wire rope is used instead of chain. End, or End-On. Working a seam of coal at right angles to the principal or face cleats. Engine Plane. An incline up which loaded cars are drawn by a rope operated by an engine located at the top or bottom of the incline. The empty cars descend by gravity, pulling the rope after them. Engineer. (1) One who has charge of the surveying or machinery about a mine. (2) One who runs an engine. Entibar (Mexican). To timber a mine or any part thereof. Entry. A main haulage road, gangway, or airway. An underground passage used for haulage or ventilation, or as a manway. Entry Stumps. Pillars of coal left in the mouths of abandoned rooms to support the road, entry, or gangway till the entry pillars are drawn. Erosion. The wearing away of rocks bv the elements. Escaleras (Mexican). Ladders, generally made of notched sticks. Escarpment. A nearly vertical natural face of rock or soil. Escoria (Mexican). Slag of cinders. Escorial. Slag pile. Exploder. A chemical employed for the instantaneous explosion of powder. Exploitation. The working of a mine, and similar undertakings; the exami- nation instituted for that purpose. Exploration. Development. Explosion. Sudden ignition of a body of firedamp, dust, etc. Eye (English). (1) A circular hole in a bar for receiving a pin and for other purposes. (2) The eye of a shaft is the very beginning of a pit. (3) The eye of a fan is the central or intake opening. F ace> (i) The place at which the material is actually being worked, either in a breast or heading or in longwall. (2) The end of a drift or Face-On. When the face of the breast or entry is parallel to the face cleats of the seam (see page 614). Face Wall A. wall built to sustain a face cut into the natural earth, m distinction to a retaining wall, which supports earth deposited behind it. 1120 A GLOSSARY OF MINING TERMS Faenas (Mexican). Dead work, in the way of development. Fahlband (German). A course impregnated with metallic sulphides. Fall. (1) A"masss of roof or side which has fallen in any part of a mine. (2) To blast or wedge down coal. False Bedding. Irregular lamination, wherein the laminae, though for shoflfc distances parallel to each other, are oblique to the general strati- fication, of the mass at varying angles and directions. False Bottom. A movable bottom in some apparatus. False Cleavage. A secondary slip cleavage superinduced on slaty cleavage. False Set. A temporary set of timber used until work is far enough advanced to put in a permanent set. Famp (North of England). Thin beds of soft tough shale. Fan. A machine for creating a circulation of air in a mine. Fan Drift. A short tunnel or conduit leading from the top of the air-shaft to the fan. Fanega (Mexican). A Spanish measure of about 2\ bushels. Fang (Derbyshire). An air-course. Fascines (English). Bunches of twigs and small branches for forming foundations or retaining walls in soft ground. Fast. (1) A road driven in a seam with the solid coal at each side. "Fast at an end," or "fast at one side," implies that one side is solid coal and the other open to the goaf or some previous excavation. (2) Bed rock. Fast End. An end of a breast of coal that requires cutting. Fat Coals. Those containing volatile oily matters. Fathom (English). 6 ft. Fault. A fracture or disturbance of the strata breaking the continuity of the formation. Feather. A slightly projecting narrow rib lengthwise on a shaft, arranged to catch into a corresponding groove in anything that surrounds and slides along the shaft. Feather Edge. (1) A passage from false to true bottom. (2) The thin end of a wedge-shaped piece of rock or coal. Feed. Forward motion imparted to the cutters or drills of -rock-drilling or coal-cutting machinery, either hand or automatic. Feeder. (1) A runner of water. (2) A small blower of gas. (3) A device for feeding at a uniform rate to any machine process. Fend-Off (English). A sort of bell-crank for turning a pump rod past the angle of a crooked shaft. Fiery. Containing explosive gas. Fines. Very small material produced in breaking up large lumps. Fire. (1) A miners' term for firedamp. (2) To blast with gunpowder or other explosive. (3) A word shouted by miners to warn one another when a shot is to be fired. Fire-Bars (English). The iron bars of a grate on which the fuel rests. Fireboard. A piece of board with the word fire painted upon it and sus- pended to a prop, etc., in the workings, to caution men not to take a naked light beyond it, or to pass it without the consent of the foreman or his assistants. Fire Boss. An underground official who examines the mine for gas and inspects safety lamps taken into the mine. Fireclay. Any clay that will withstand a great heat without vitrifying. Firedamp. (1) A mixture of light carburetted hydrogen (CHi) and air in explosive proportions; often applied to CHt alone or to any explosive mixture of mine gases. Fireman. See Fire Boss. Fire-Setting. The process of exposing very hard rock to intense heat, ren- dering it thereby easier for breaking down. First Aid. The assistance or treatment which should be given an injured person immediately upon injury or as soon thereafter as possible. First Working. See Whole Working. Firsts. The best mineral picked from a mine. Fish. To join two beams, rails, etc., together by long pieces at their sides. Fish Plates. The bars used to join the ends of adjacent rails in a track Fissure. An extensive crack. Fissure Vein. Any mineralized crevice in the rock of very great depth. Flag. A track signal or target. Flags. Broad flat stones for paving. A GLOSSARY OF MINING TERMS 1121 Flagstone. Any kind of a stone that separates naturally into thin tabular plates suitable for pavements and curbing. Especially applicable to sandstone and schists. Flang (Cornish). A double-pointed pick. Flange (English). A projecting ledge or rim. Flat. (1) A district or set of workings separated by faults, old workings, or barriers of solid coal. (2) The siding or station laid with two or more lines of railway, to which the putters bring the full cars from the work- ing face, and where they get the empty cars to take back. (3) The area of working places, from which coal is brought to the same station, is also called "flat." Flat Rod. A horizontal rod for conveying power to a distance. Flats. (1) Narrow decomposed parts of limestones that are mineralized. (2) Flatcars. Flat Sheet. Sheet-iron flooring at landings and in the plats, chambers, and junctions of drives, to facilitate the turning and management of trucks. Flat Wall (Cornish). Foot-wall. Float. Broken and transported particles or boulders of vein matter. Float Stones. Loose boulders from lodes lying on or near the surface. Flood Gate (English). A gate to let off excess of water in flood or other times. Floor. (1) The stratum of rock upon which a seam of coal immediately lies. (2) That part of a mine upon which you walk or upon which the road bed is laid. Flucan. A soft, greasy, clayey substance found in the joints of veins. Fluke. A rod for cleaning out drill holes. Flume. An artificial watercourse. Flush. (1) To clean out a line of pipes, gutters, etc., by letting in a sudden rush of water. (2) The splitting of the edges of stone under pressure. (3) Forming an even continuous line or surface. (4) To fill a mine with fine material. Sometimes called slush. Following Stone. Roof stone that falls on the removal of the seam. Foot-Hole. Holes cut in the sides of shafts or winzes to enable miners to ascend and descend. Foot-Piece. (1) A wedge of wood or part- of a slab placed on the foot- wall against which a stull piece is jammed. (2) A piece of wood placed on the floor of a drive to support a leg or prop of timber. Foot-Wall. The lower boundary of a lode. Footway. Ladders in mines. Force Fan. See Blowdown Fan. Force Piece. Diagonal timbering to secure the ground. Force Pump. A pump that forces water above its valves. Forebay. Penstock. The reservoir from which water passes directly to a waterwheel. Forepoling. Driving the poles over the timbers so that their ends project beyond the last set of timber, so as to protect the miner from roof falls; used also in quicksand or other loose material. Forewinning. The first working of a seam in distinction from pillar drawing. Fork. (1) A deep receptacle in the rock, to enable a pump to extract the bottom water. A pump is said to be "going in fork" when the water is so low that air is sucked through the windbore. (2) (Cornish) Bottom of sump. (3) (Derbyshire) Prop for soft ground. Formation. A series of strata that belong to a single geological age. Fossil. Organic remains or impressions of them found in mineral matter. Pother (North of England). i chaldron. Frame Set The legs and cap or collar arranged so as to support a passage mined out of the rock or lode; also called Framing. F ree , Coal is said to be "free" when it is loose and easily mined, or whe: will "run" without mining. Free Miner. Licensed miner. Fresno (Mexican). An ash tree. Fronton (Mexican). Any working face. Furnace. A^large coal fire at 'or near the bottom 9f an upcast shaft, for pro- ducing a current of air for ventilating the mine. Furnace Shaft. The upcast shaft in furnace ventilation. Fuse, (i) A hollow tube filled with an explosive mixture for igniting car- tridges. (2) To melt. 71 1122 A GLOSSARY OF MINING TERMS Gad. (1) A small steel wedge used for loosening jointy ground, (2) A pointed chisel. Gale. A grant of mining ground. Galera (Mexican). A shed; any long or large room; a storehouse. Callage. Royalty. Gallery. A horizontal passage. Gallows Frame. The frame supporting a pulley over which the hoisting rope passes to the engine. Gang. A set of miners, a "shift." Gangway. The main haulage road or level. Canister. A hard, compact, extremely silicious fireclay. Gas. See Firedamp. Any firedamp mixture in a mine is called gas. Gas Coal. Bituminous coal containing a large percentage of volatile matter. Gash Vein. A wedge-shaped vein. Gasket. A band or ring of any material put between the flanges of pipes, etc., before bolting, to make them water-tight or steam-tight. Gale. An underground road connecting a stall or breast with a main road. Gateway. (1) A road kept through goaf in longwall working. (2) A gang- way having ventilating doors. Gauge Door. A wooden door fixed in an airway for regulating the supply of ventilation necessary for a certain district or number of men. Gauge Pressure. The pressure shown by an ordinary steam gauge. It is the pressure above that of the atmosphere. Gears, or Pair of Gears. (1) Two props and a plank, the plank being sup- ported by the props at either end. (2) Toothed wheels for transmitting motion. Geodes. Large nodules of stone with a hollow in the center. Geordie. A safety lamp invented by George Stephenson. Geyser. Natural fountain of hot water and steam. Gib. (1) A short prop of timber by which coal is supported while being holed or undercut. (2) A piece of metal often used in the same hole with a wedge-shaped key for holding pieces together. Ginneys. See Dillies. Gin, or Horse Gin. A vertical drum and framework by which the minerals and dirt are raised from a shallow pit. Giraffe. A mechanical appliance for receiving and tipping a car full of mineral or waste rock when it arrives at the surface. Girdle. A thin bed or band of stone. A roof is described as a post roof with metal girdles, or a metal roof with post girdles, according as the post or the metal predominates. Goaf, or Goave. That part of a mine from which the coal has been worked away, and the space more or less filled up with waste. Gob. (1) Another word for Goaf. (2) To leave coal and other minerals- that are not marketable in the mine. (3) To stow or pack any useless underground roadway with rubbish. Gob Fire. Spontaneous combustion underground of fine coal and slack in the gob. Gobbing Up. Filling with waste. Gob Road. A roadway in a mine carried through the goaf. Going Headways, or Going Bord. A headway or bord laid with rails, and used for conveying the coal tubs to and from the face. Golpeador (Mexican). A striker, in hand drilling. Goths (Staffordshire). Sudden burstings of coal from the face, owing to tension caused by unequal pressure. Gouge. The layer of clay, or decomposed rock, that lies along the wall or walls of a vein. It is not always valueless. Grade. The amount of fall or inclination in ditches, flumes, roads, etc. Grain. An obscure vertical cleavage usually more or less parallel to the end or dip joints. Granza (Mexican). Metallic minerals from the size of rice to that of hens' eggs. Grass. The surface of the ground. Grate Coal. See Broken Coal. Grating. A. perforated iron sheet or wire gauze placed in front of reducing machinery. Gravel. Water-worn stones about the size of marbles. Gray Metal, Shale of a grayish color. A GLOSSARY OF MINING TERMS 1123 Graywacke. A compact gray sandstone frequently found in Paleozoic formations. Greenstone. A general term employed to designate green-colored igneous rocks, as dionte, dolerite, diabase, gabbro, etc. Grid. (1) A grated opening. (2) A section of electrical resistance, usually made of cast iron. Griddle. A coarse sieve used for sifting ores, clay, etc. Grizzly. A bar screen. Ground Rent. Rent paid for surface occupied by the plant, etc., of a colliery Groundsill. A log laid on the floor of a drive on which the legs of a set of timber rest. Grout (English). Thin mortar poured into the interstices between stones and bricks. Grove (Derbyshire). A mine. Grub Stake. The mining outfit or supplies furnished to a prospector on con- dition of sharing in his finds. Guag (Cornish). Worked-out ground. Gualdria (Mexican). A long and stout beam, generally sustaining other beams or some heavy weight. Guarda Raya (Mexican). A landmark; a monument. ' Guides. See Cage Guides. Guijo (Mexican). A pointed pivot, upon which turns the upright center piece of an arrastre, of a door, etc. Gunboat. A self-dumping car, holding from 5 to 8 tons of coal, used upon inclined planes or slopes. They are filled by emptying the mine cars into them at the foot of the slope. Gunnies (Cornish). 3 ft. Gutter. (1) A small water-draining channel. Hade. The inclination of a vein or fault, taking the vertical as zero. Half Course. (1) At an angle of 45 from general or previous course. (2) Half on the level and half on the dip. Half Set. One leg piece and a cap. Hammer-and-Plate. A signaling apparatus. Hand Barrow. A long box or platform with handles at each end. Hand Dog. A kind of spanner or wrench for screwing up and disconnecting the joints of boring rods at the surface. Handspike. A wooden lever for working a capstan or windlass. Hanger-On. The man that runs the loaded cars on to the cages and gives the signal to hoist. See Cager. Hanging Spear Rod. Wooden pump rods adjustable by screws, etc., by which a sinking set of pumps is suspended in a shaft. Hanging Wall. In metalliferous mining, the stratum lying geologically directly above a bed or vein. Hatajo (Mexican). A drove of pack mules. Hat Rollers. Cast-iron or steel rollers shaped like a hat, revolving on a vertical pin, for guiding inclined haulage ropes around curves. Hatter. A miner working by himself on his own account. Haulage Clip. Levers, jaws, wedges, etc., by which cars, singly or in trains, are connected to the hauling ropes. Hauling. The drawing of conveying of the product of the mine from the working places to the bottom of the hoisting shaft, or slope. Haunches. The parts of an arch from the keystone to the skew back. Hazle (North of England). Sandstone mixed with shale. Head. (1) Pressure of water in pounds per square inch. (2) Any subter- ranean passage driven in solid coal. (3) That part of a face nearest Head, or Sluice Head (Australia and New Zealand). A supply of 1 cu. ft. of water per second, regardless of the head, pressure, or size of orifice. Head-Block. (1) A stop at the head of a slope or shaft to stop cars from going down the shaft or slope. (2) A cap piece. Headboard. A wedge of wood placed against the hanging wall, and against which one end of the stull piece is jammed. Header. (I) A rock that heads off or delays progress. (2) A blast hole at or above the head. (3) A stone or brick laid lengthwise at right angles to the face of the masonry. (4) The Stanley Header is an entry boring machine that bores the entire section of the entry in one operation. Head-Gear, The pulley frame erected over a shaft. 1124 A GLOSSARY OF MINING TERMS Head-House. When the head-frame is housed in, the structure is known by this name. Heading. (1) A continuous passage for air or for use as a manway; a gang- way or entry. (2) A connecting passage between two rooms, breasts, or other working places. Head-Piece. A cap; a collar. Headrace. An aqueduct for bringing a supply of water on to the ground. Headstocks. Gallows frame; head-frame. Headways. (1) A road; usually 9 ft. wide, in a direction parallel to the main-cleavage planes of the coal seams, which direction is called "headways course," and is generally 'about north and south in the Newcastle coal field. It is termed "on end" in other districts. (2) Cross- headings. Heave. The shifting of rocks, seams, or lodes on the face of a cross-course, etc. Heaving. The rising of the thill (or floor) of a seam where the coal has been removed. Hechado (Spanish). Dip. Heel of Coal. A small body of coal left under a larger body as a support. Heel of a Shot. In blasting, the front of a shot, or the face of the shot farthest from the charge. Heep Stead (English). The entire surface plant of a colliery. Helper. A miner's assistant, who works under the direction of the miner. Helve A. handle. Hewer. A collier that cuts coal; a digger. High Reef. The bed rock or reef is frequently found to rise more abruptly on one side of a gutter than on the other, and this abrupt reef is termed a high reef. Hitch. (1) A fault or dislocation of less throw than the thickness of the seam in which it occurs. (2) Step cut in the rock or lode for holding stay-beams, or timber, etc., for various purposes. Hoarding. A temporary close fence of boards placed around a work in progress. Hogback. A roll occurring in the floor and not in the roof, the coal being cut out or nearly so, for a distance. Hoister. A machine used in hoisting the product. It may be operated by steampower or horsepower. Hole. (1) To undercut a seam of coal by hand or machine. (2) A bore hole. (3) To make a communication from one part of a mine to another. Holing. (1) The portion of the seam or underclay removed from beneath the coal before it is broken down. (2) A short passage connecting two roads. (3) See Kirving. Holing Through. Driving a passage through to make connection with another part of the same workings, or with those in an adjacent mine. Hood. See Bonnet. Hopper. A coal pocket; a funnel-shaped feeding trough. Horn Coal. Coal worked partly end-on and partly face-on. Horse Gin. A gearing for winding by horsepower. Horsepower. The power that will raise 33,000 Ib. 1 ft. high per minute. Horse, or Horsebacks. (1) Natural channels cut or washed away by water in a coal seam and filled up with shale and sandstone. Sometimes a bank or ridge of foreign matter in a coal seam. (2) A mass of country rock lying within a vein or bed. (3) Any irregularity cutting out a portion of the vein. See Dirt Fault and Rock Fault. Horse Whim. A vertical drum worked by a horse, for hauling or hoisting. Called also Horse Gin. Hose. A strong flexible pipe made of leather, canvas, rubber, etc., and used for the conveyance of water, steam, or air under pressure to any particu- lar point. H Piece. The portion of a column pipe containing the valves of the pump. Hueco (Mexican). See Demasia.. Hulk (Cornish). To pick out the soft portions of a lode. Hundido (Mexican). See Derrumbe. Hungry. Worthless looking. Hurdy Gurdy. A waterwheel that receives motion from the force of travel- ing water. A GLOSSARY OF MINING TERMS 1126 Hung Shot. A shot which does not explode immediately upon detonation or ignition. Hutch. (English) A mine car. Hydraulic Cement. A mixture of lime, magnesia, alumina, and silica that solidifies beneath water. Hydraulicking. Working or removing auriferous or other gravel b'eds by hydraulic power. Hydrocarbons. Compounds of hydrogen and carbon. Igneous Rocks. Those that have been in a more or less fused state. Inbye. In a direction inward toward the face of the workings, or away from the entrance. Incline. Short for inclined plane. Any inclined heading or slope road or track having a general inclination or grade in one direction. Indicator. (1) A mechanical contrivance attached to winding, hauling, or other machinery, which shows the position of the cages in the shaft or the cars on an incline during their journey or run. (2) An apparatus for showing the presence of firedamp in mines, the temperature of goaves, the speed of a ventilator, pressure of steam, air, or water, etc. Indicator Card, or Diagram. A diagram showing the variation of steam pressure in the cylinder of an engine during an entire stroke or revo- lution. Indoor Catches. Strong beams in Cornish pumping-engine houses to catch the beam in case of a smash, thus preventing damage to the engine itself. In-Fork. When a pump continues working after water has receded below the holes of the wind bore. Ingot. A lump of cast metal. In Place. A vein or deposit in its original position. Inset. The entrance to a mine at the bottom, or part way down a shaft where the cages are loaded. Inside Slope. A slope on which coal is raised from a lower to a higher gangway. Inspector. A government official whose duties are to enforce the laws regu- lating the working of mines. Instroke. The right to take coal from a royalty to the surface by a shaft in an adjoining royalty. A rent is usually charged for this privilege. Intake. (1) The passage through which the fresh air is drawn or forced in a mine, commencing at the bottom of a downcast shaft, or the mouth of a slope. (2) The fresh air passing int9 a colliery. Inversion. Such a change in the dip of a vein or seam as makes the foot- wall or floor the upper and the hanging wall or roof the lower of the two. Irestone (Cornish). Any hard tough stone. Iron Man. A coal-cutting machine. Jacal (Mexican). See Xacal. Jack. (1) A lantern-shaped case made of tin, in which safety lamps are carried in strong currents of air.. (?,) A device for lifting heavy weights. Jacket. (1) An extra surface covering, as a steam jacket. (2) A water- jacket is a furnace having double iron walls, between which water circulates. Jack-Lamp. A Davy lamp, with the addition of a glass cylinder outside the gauze. Jars. In rope drilling, two long links which take up the shock of impact when the falling tools strike the bottom of the hole. Jenkin. A road cut in a pillar of coal in a bordways direction, that is, at right angles to the main cleavage planes. Jig. (1) A self-acting incline. (2) A machine for separating ores or minerals from worthless rock by means of their difference in specific gravity ; also called Jigger or Washer. Jigger. (1) A kind of coupling hook for connecting cars on an incline. (2) An allowance of liquor sometimes issued to workmen (almost obsolete). (3) See Jig. Jigging. Separating heavy from light particles by agitation in water. Jockey. A self-acting apparatus carried on the front truck of a set for re- leasing it from the hauling rope. Joggle. A joint of trusses or sets of timber for receiving pressure at right angles, or nearly so. 1126 A GLOSSARY OF MINING TERMS Joints. (1). Divisional planes that divide the rock in a quarry into natural blocks. There are usually two or three nearly parallel series, called by quarrymen end joints, back joints, and bottom joints, according to their position. (2) In coal seams, the less pronounced cleats or vertical cleavages in the coal. The shorter cleats, about at right angles to the face cleats and the bedding plane of the coal. Jud. (1) A portion of the working face loosened by "kirying" underneath, and "nicking" up one side. The operation of kirying and nicking is spoken of as "making a jud." (2) The term jud is also applied to a working place, usually 6 to 8 yd. wide, driven in a pillar of coal. When a jud has been driven the distance required, the timber and rails are removed, and this is termed "drawing a jud." Judge (Derbyshire and North of England). A measuring staff. Jugglers, or Jugulars. Timbers set obliquely against the rib in a breast, to form a triangular passage to be used as a manway, airway, or chute. Jump. An upthrow or a downthrow fault. Jumper. A hand drill used in boring holes in rock for blasting. Kann (Cornish). Fluorspar. Kazen (Cornish). A sieve. Keeker. An official that superintends the screening and cleaning of the coal. Keel Wedge. A long iron wedge for driving over the top of a pick hilt. Keeps, or Keps. Wings, catches, or rests to hold the cage at rest when it reaches any landing. Kenner. Time for quitting work. Kerf. The undercut made to assist the breaking of the coal. Kerve (North of England). In coal mining, to cut under. Kettle or Kettle Bottom. The petrified stump of a tree or other fossil in the roof of a mine. Key. (1) An iron bar of suitable size and taper for filling the keyways of shaft and pulley so as to keep both together. (2) A kind of spanner used in deep boring by hand. Kibble. See Bowk. Often made with a bow or handle, and carrying over a ton of d6bris. Kick Back. A track arrangement for reversing the direction of travel of cars moving by gravity. Kickup. An apparatus for emptying trucks. Kieve. Tossing tub. Killas (Cornish). Clay slate. Kiln. A chamber built of stone or brick, or sunk in the ground, for burning minerals in. Kind. (1) Tender, soft, easy. (2) Likely looking stone. Kind-Chaudron. A system of sinking shafts through water-bearing strata. Kirving (North of England). The cutting made beneath the coal seam. Kist. The wooden box or chest in which the deputy keeps his tools. The chest is always placed at the flat or lamp station, and this spot is often referred to by the expression "at the kist." Kit. Any workman's necessary outfit, as tools, etc. Kitty. A squib made of a straw tube filled with powder. Knee Piece. A bent piece of piping. Knocker. A lever that strikes on a plate of iron at the mouth of a shaft, by means of which miners below can signal to those on the top. Knocker Line. The signal line extending down the shaft from the knocker. Koepe System. A system of hoisting without using drums, the rope being endless and passing over pulleys instead of around a drum. Labor (Mexican). Mine workings in general. Specifically, a stope or any other place where mineral is being taken out. Ladder-way, Ladder Road. The particular shaft, or compartment of a shaft, used for ladders. Lagging. (1) Small round timbers, slabs, or plank, driven in behind the 1 egs and over the collar, to prevent pieces of the sides or roof from falling through. ("2) Long pieces of timber closely fitted together and fastened to the drum rings to form a surface for the rope to wind onto. Lamina. Sheets not naturally separated, but which may be forced apart. Lamp Men. Cleaners, repairers, and those having charge of the safety lamps at a colliery. Lamp Stations, Certain fixed stations in a mine at which safety lamps A GLOSSARY OF MINING TERMS 1127 are allowed to be opened and relighted by men appointed for that purpose, or beyond which, on no pretense, is a naked light allowed to be taken. Lander. The man that receives a load of mineral at the mouth of a shaft. Lander's Crook. A hook or tongs for upsetting the bucket of hoisted rock. Landing. (1) A level stage for loading or unloading a cage or skip. (2) The top or bottom of a slope, shaft, or inclined plane. Land Sale. The sale of coal loaded into carts or wagons for local consump- tion. Land-Sale Collieries. Those selling the entire product for local consump- tion, and shipping none by rail or water. Lap. One coil of rope on a drum or pulley. Large. The largest lumps of coal sent to the surface, or all coal that is hand picked or does not pass over screens; also, the large coal that passes over screens. Larry. (1) A car to which an endless rope is attached, fixed at the inside end of the road, forming part of the appliance for taking up slack rope. See Balance Car. (2) See Barney. (3) A car with a hopper bottom and adjustable chutes for feeding coke ovens. Latches. (1) A synonym of switch. Applied to the split rail and hinged switches. (2) Hinged switch points, or short pieces of rail that form rail crossings. Lateral. From the side. Lath. A plank laid over a framed center or used in poling. Launder. Water trough. Laundry Box. The box at the surface receiving the water pumped up from below. Lava. A common term for all rock matter that has flowed from a volcano or fissure. Lazadores (Mexican). Men formerly employed in recruiting Indians for work in the mines by the gentle persuasion of a lasso. Lazy Back (Staffordshire). A coal stack, or pile of coal. Leader. A seam of coal too small to be worked profitably, but often being a guide to larger seams lying in known proximity to it. Leat. A small water ditch. Leg. A wooden prop supporting one end of a collar. Leg Piece. An upright log placed against the side of a drive to support the cap piece. Lefiador (Mexican). One that cuts, carries, or furnishes wood for com- bustible. Level. A road or gangway running parallel or nearly so with the strike of the seam. Lid. A cap piece used in timbering. Lift. (1) The vertical height traveled by a cage in a shaft. (2) The lift of a pump is the theoretical height from the level of the water in the sump to the point of discharge. (3) The distance between the first level and the surface, or between two levels. (4) The levels of a shaft or slope. Lifting Guards. Fencing placed around the mouth of a shaft, which is lifted out of the way by the ascending cage. Lignite. A coal of a woody character containing about 66% carbon and having a brown streak. Lime Cartridge. A charge or measured quantity of compressed dry caustic lime made up into a cartridge and used instead of gunpowder for breaking down coal. Water is applied to the cartridge, and the expan- sion breaks down the coal without producing a flame. Lime Coal. Small coal suitable for lime burning. Lines. Plumb-lines, not less than two in number, hung from hooks or spads driven in wooden plugs. A line drawn through the centers of the two strings or wires, as the case may be, represents the bearing or course to be driven on. Lining. The planks arranged against frame sets. Linternilla (Mexican). The drum of a Horse Whim. Lip Screen. (I) A small screen or screen bars, placed at the draw hole of a coal pocket to take out the fine coal. (2) A stepped coal screen. Little Giant. The name given to a special sort of hydraulic nozzle used & sluicing purposes. Llaves (Mexican). Horizontal cross-beams in a shaft, or the upright pieces that sustain the roof beams in a drift or tunnel. 1128 A GLOSSARY OF MINING TERMS Loaded Track. Track used for loaded cars. Loader. One that fills the mine cars at the working places. Loam. Any natural mixture of sand and clay that is neither distinctly sandy nor clayey. Location. The first approximate staking out or survey of a mining claim, in distinction from a Patent Survey, or a Patented Claim. Location Survey. See Location. Lode (Cornish). Strictly a fissure in the country rock filled with mineral; usually applied to metalliferous lodes. In general miners' usage, a lode, vein, or ledge is a tabular deposit of valuable minerals between definite boundaries. Whether it be a fissure formation or not is not always known, and does not affect the legal title under the United States federal and local statutes and customs relative to lodes. But it must not be a placer, i.e., it must consist of quartz or other rock in place, and bearing valuable mineral. Logs. Portions of trunks of trees cut to length and built up so as to raise the mouth or collar of a shaft from the surface, in order to give the requisite space for the dumping of mullock and mineral. Long-Pillar Work. A system of working coal seams in three separate opera- tions: (a) Large pillars are left; (b) a number of parallel headings are driven through the block; and (c) the ribs or narrow pillars are worked away in both directions. Long Ton. 2,240 Ib. Longwall. A system of working a seam of coal in which the whole seam is taken out and no pillars left, excepting the shaft pillars, and sometimes the main-road pillars. Loose End. (1) A portion of a seam worked on two sides. (2) A portion that projects in the shape of a wedge between previous workings. Low Grade. Not rich in mineral. Lumber. Timber cut to the various sizes and shapes for carpenters' purposes. Lumbreras (Mexican). Ventilating shafts in a mine or other underground work. Lump Coal. (1) All coal (anthracite only) larger than broken coal, or, when steamboat coal is made, lumps larger than this size. (2) In soft coal, all coal passing over the screen. Lute. An adhesive clay used either to protect any iron vessel from too strong a heat or for securing air- and gas-tight joints. Lye (English). A siding or turnout. Machote (Mexican). A stake or permanent bench mark fixed in an under- ground working, from which the length and progress thereof is measured. Magnetic Needle. Needle used in surveying. Magnetic North. The direction indicated by the north end of the magnetic needle. Magnetic Meridian. The line or great circle in which the magnetic needle sets at any given place. Main Road. The principal haulage road of a mine from which the several crossroads lead to the working face. Main Rod (English). See Pump Rod. Main Rope. In tail-rope haulage, the rope that draws the loaded cars out. Makings (North of England). Small coal produced in kirving; fines. Malacate (Mexican). A Horse Whim; now extended to any hoisting machine used in mines. Mamposteria (Mexican). Mason work. Manager. An official who has the control and supervision of a mine, both under and above ground. Man Engine. An apparatus consisting of one or two reciprocating rods, to which suitable stages are attached, used for lowering and raising men in shafts. Manhole. (1) A refuge hole constructed in the side of a gangway, tunnel, or slope. (2) A hole in boilers through which a man can get into the boiler to examine and repair it. Manway. A small passage used as a traveling way for the miner, and also often used as an airway or chute, or both. Marco (Mexican). A weight of 8 oz. Marcus. A patented shaker screen with a non-harmonic or quick-return motion. A GLOSSARY OF MINING TERMS 1129 MarL Clay containing calcareous matter. Marlinespike. A sharp-pointed and gradually tapered round iron, used in splicing ropes. Marrow. A partner. Marsaut Lamp. A type of safety lamp whose chief characteristic is the multiple-gauze chimneys. Marsh Gas. CH4, often used synonymously with Firedamp (see page 859). Match. (1) A charge of gunpowder put into a paper several inches long, and used for igniting explosives. (2) The touch end of a squib. Mattock. A kind of pick with broad ends for digging. Maul. A driver's hammer. Maundril. A pick with two shanks and points, used for getting coal, etc. Mear (Derbyshire). 32 yd. along the vein. Measures. Strata. Mecha (Mexican). A wick for a lamp or candle; a torch. Merced (Mexican). A gift, grant, or concession. Meridian. A north and south line, either true or approximate. Metal. (1) In coal mining, indurated clay or slate. (2) An element that forms a base by combining with oxygen and which is solid at ordinary temperature (with exception of quicksilver), opaque (except in the thin- nest possible films), has a metallic luster, and is a good conductor of heat and electricity, and, as a rule, of a higher specific gravity than the non-metals. (3) (Mexican) All kinds of metalliferous minerals are called "metal" in Mexico. Mill Cinder. The slag from the puddling furnace of a rolling mill. Mill Hole. An auxiliary shaft connecting a stope or other excavation with the level below. Mine. Any excavation made for the extraction of minerals. Miner. One who mines. Mineral. Any constituent of the earth's crust that has a definite com- position. Mineral Oil. Petroleum obtained from the earth, and its distillates. Miner o (Mexican). A mine owner; a mining captain; an underground boss. Mine Road. Any mine track used for general haulage. Mine Run. The entire unscreened output of a mine. Miner o Mayor (Mexican). The head mining captain. A mining workman is called Operario. Miners' Dial. An instrument used in surveying underground workings. Miners' Inch. A measure of water varying in different districts, being the quantity of water that passes through a slit 1 in. high, of a certain width under a given head (see page 309). Miner's Right. An annual permit from the Government to occupy and work mineral land. Mining. In its broad sense, it embraces all that is concerned with the extraction of minerals and their complete utilization. Mining Engineer. A man having knowledge and experience in the many departments of mining. Mining Retreating. A process of min-ng by which the vein is untouched until after all the gangways, etc., are driven, when the mineral extraction begins at the boundary and progresses toward the shaft. Mistress (North of England). A miner's lamp. Moil. (1) A short length of steel rod tapered to a point, used for cutting hitches, etc. (2) To cut with a moil. Monitor. See Gunboat. Monkey. The hammer or ram of a pile driver. Monkey Drift. A small drift driven in for prospecting purposes, or a crosscut driven to an airway above the gangway. Monkey Gangway. A small gangway parallel with the mam gangway. Monkey Rolls. The smaller rolls in an anthracite breaker. Monkey Shaft. A shaft rising from a lower to a higher level. Monoclinal. Applied to an area in which the rocks all dip in the same direction. Mop. Some material surrounding a drill in the form of a disk, to prevent water from splashing up. Morgan. (Cape of Good Hope). A surface measure = 2.11 acres. Mortise. A hole cut in one piece of timber, etc., to receive the tenon that projects from another piece. Mote (Moat). A straw filled with gunpowder, for igniting a snot. 1130 A GLOSSARY OF MINING TERMS Mother Gate. The main road of a district in longwall working. Mother Lode (Main Lode). The principal vein of any district. Motive Column. The length of a column of air whose weight is equal to the difference in weight of like columns of air in downcast and upcast shafts. The ventilating pressure in furnace ventilation is measured by the differ- ence of the weights of the air columns in the two shafts. Mouth. The top of a shaft or slope, or the entrance to a drift or tunnel. Moyle. An iron with a sharp steel point, for driving into clefts when levering off rock. Muck. (1) Any material, particularly refuse, removed from a mine, shaft or slope. (2) To remove refuse. Mucker. One who mucks or removes refuse; a shoveler. Muckle. Soft clay overlying or underlying coal. Mucks (Staffordshire). Bad earthy coal. Muescas (Mexican). Notches in a stick; mortises; notches cut in a round or square beam, for the purpose of using it as a ladder. Mueseler Lamp. A type of safety lamp invented and used in the collieries of Belgium. Its chief characteristic is the inner sheet-iron chimney for increasing the draft of the lamp. Muffle. A thin clay oven heated from the outside. Mullock. Country rock and worthless minerals taken from a mine. Mundic. Iron pyrites. Naked Light. A candle or any form of lamp that is not a safety lamp. Narrow Work. (1) All work for which a price per yard of length driven is paid, and which, therefore, must be measured. (2) Headings, chutes, crosscuts, gangways, etc. Natas (Mexican). Same as Escoria or Grasa. Natural Ventilation. Ventilation of a mine without either furnace or other artificial means; the heat imparted to the air by the strata, men, animals, and lights in the mine, causing it to flow in one direction, or to ascend. Neck. A cylindrical body of rock differing from the country around it. Needle'. (1) A sharp-pointed metal rod with which a small hole is made through the stemming to the cartridge in blasting operations. (2) A hitch cut in the side rock to receive the end of a timber. Nick. To cut or shear coal after holing. Nicking. (1) A vertical cutting or shearing up one side of a face of coal. (2) The chipping of the coal along the rib of an entry or room which is usually the first indications of a squeeze. Night Shift. The set of men that work during the night. Nip. When the roof and floor of a coal seam come close together, pinching the coal between them. Nipper. An errand boy, particularly one who carries steel, bits, etc., to be sharpened. Nip Out. The disappearance of a coal seam by the thickening of the adjoin- ing strata, which takes its place. Nitro. A corrupted abbreviation for nitroglycerine or dynamite. Nodules. Concretions that are frequently found to enclose organic re- mains. Nogs. Logs of wood piled one on another to support the roof. See Chock. Nook. The corner of a working place made by the face with one sfde. Noria (Spanish). An endless chain of buckets. Nozzle. The front nose piece of bellows or blast pipe for a furnace, or of a water pipe. Nut Coal. A contraction of the term chestnut coal. Nuts. Small lumps of coal that will pass through a screen or bars, the spaces between which vary in width from to 2^ in. Ocote (Mexican). Pitch pine. Odd Work. Work other than that done by contract, such as repairing roads, constructing stoppings, dams, etc. Offtake. The raised portion of an upcast shaft above the surface, for carrying off smoke and steam, etc., produced by the furnaces and engines under- ground. Oil Shale. Shale containing such a proportion of hydrocarbons as to be capable of yielding mineral oil on slow distillation. Oil Smellers. Men that profess to be able to indicate where petroleum oil is to be found. A GLOSSARY OF MINING TERMS 1131 Old Man. (1) Old workings in a mine. (2) An appliance for holding a drill ratchet. Oolitic. A structure peculiar to certain rocks, resembling the roe of a fish. Open Cast. Workings having no roof. Open Cutting. (1) An excavation made on the surface for the purpose of getting a face wherein a tunnel can be driven. (2) Any surface excavation. Openings, an Opening. Any excavation on a coal or ore bed, or to reach the same; a mine. Openwork. An open cut. Operario (Mexican). A working miner. Operator. The individual or company actually working a colliery. Ores. Minerals or mineral masses from which metals or metallic combina- tions can be extracted on a large scale in an economic manner. Outburst. A blower. A sudden emission of large quantities of occluded gas. Outbye. In the direction of the shaft or slope bottom, or toward the outside. Outcrop. The portion of a vein or bed, or any stratum appearing at the surface, or occurring immediately below the soil or diluvial drift. Outcropping. See Cropping Out. Outlet. A passage furnishing an outlet for air, for the miners, for water, or for the mineral mined. Output. The product of a mine sent to market, or the total product of a mine. Outset. The walling of shafts built up above the original level of the ground. Outstroke Rent. The rent that the owner of a royalty receives on coal brought into his royalty from adjacent properties. Outtake. The passage by which the ventilating current is taken out of the mine; the upcast. Overburden. The covering of rock, earth, etc., overlying a mineral deposit that must be removed before effective work can be performed. Overcast. A passage through which the ventilating current is conveyed over a gangway or airway. Overhand Sloping. The ordinary method of stoping upwards. Overlap 'Fault. A fault in which the shifted strata double back over them- selves. Overman. One who has charge of the workings while the men are in the mine. He takes his orders from the Underviewer. Overwind. To hoist the cage into or over the top of the head-frame. Oyamel (Mexican). White pine. Pack. A rough wall or block of coal or stone built up to support the roof. Packing. The material placed in stuffingboxes, etc., to prevent leaks. Pack Wall. A wall of stone or rubbish built on either side of a mine road, to carry the roof and keep the sides up. Paleozoic. The oldest series of rocks in which fossils of animals occur. Paler o (Mexican). A mine carpenter. Palm. A piece of stout leather fitting the palm of the hand, and secured by a loop to the thumb; this has a flat indented plate for forcing the needle. Palm Needle. A straight triangular-sectioned needle, used for sewing canvas. Palo (Mexican). A stick; a piece of timber. Panel. (1) A large rectangular block or pillar of coal measuring, say, 130 by 100 yd. (2) A group of breasts or rooms separated from the other workings by large pillars. Panel Working. A system of working coal seams in which the colliery is divided up into large squares or panels, isolated or surrounded by solid ribs of coal, in each of which a separate set of breasts and pillars is worked, and the ventilation is kept distinct, that is, every panel has its own circulation, the air of one not passing into the adjoining one, but being carried direct to the main return airway. Parcionero (Mexican). A partner in a mining contract. Parrot Coal. A kind of coal that splits or cracks with a chattering noise when on the fire. Parting. (I) Any thin interstratified bed of earthy material. (2) A side track or turnout in a haulage road. Pass. (1) A convenient hole for throwing down ore to a lower level. (2) A passage left in old workings for men to travel in from one level to another. Pass-By. A siding in which cars pass one another underground; a turnout. 1132 A GLOSSARY OF MINING TERMS Pass-Into. When one mineral gradually passes into another without any sudden change. Patch or Patcher. A driver's assistant or helper; a brakeman or triprider. Patented Claim. A claim to which a patent right has been secured from the government, by compliance with the laws relating to such claims. Patent Fuel. Small coal mixed with small amounts of pitch, tar or other binder and compressed by machinery into bricks. Patent Survey. An accurate survey of a claim by a deputized surveyor as required by law in order to secure a patent right to the claim. Pavement. The floor. Pay Out. To slacken or let out rope. Pay Rock. Mineralized rock. Pay Streak. Mineralized part of rock. Peach Stone (Cornish). Chlorite schist. Pea Coal. A small size of anthracite coal (see page 952). Peas. Small coal about J to } in. cube. Peat. The decomposed partly carbonized organic matter of bogs, swamps, etc. Penstock. See Forebay. Pent House. A wooden covering for the protection of sinkers working in a pit bottom. P entice. A few pieces of timber laid as a roof over men's heads, to screen them when working in dangerous places, e.g., at the bottom of shafts. Pestle. A hard rod for pounding minerals, etc. Peter Out. To "peter.out" is to thin out, or gradually decrease in thickness. Petrifaction. Organic remains converted into stone. Petrol. Variant for petroleum or its derivatives, particularly gasoline or motor spirit. Pick. (1) A tool for cutting and holing coal. (2) To dress the sides or face of an excavation with a pick. Picker. (1) A small tool used to pull up the wick of a miner's lamp. (2) A person who picks the slate from the coal in a coal breaker or tipple. Picking Chute. A chute in an anthracite breaker along which boys are stationed to pick the slate from coal. Picking Table. (1) A flat or slightly inclined platform on which anthracite coal is run to be picked free from slate. (2) A sorting table. (3) A moving belt or steel apron on which coal is picked. Pico (Mexican). A striking or sledge hammer. Picture. A screen to keep off falling water from men at work. Pig. A piece of lead or iron cast into a long rough mold. Pigsty Timbering. Hollow pillars built up of logs of wood laid crosswise for supporting heavy weights. Pike. A pick. Pileta (Mexican). A sump. Piling. Long pieces of timber driven into soft ground for the purpose of securing a solid base on which to build any superstructure Sheet piling consists of planks or steel shapes driven into the ground to pre- vent an influx of water, quicksand and the like. Pillar. (1) A solid block of coal, etc., varying in area from a few square yards to several acres. (2) Sometimes applied to a timber support. Pillar-and-Room. A system of working coal by which solid blocks of coal are left on either side of the rooms, entries, etc., to support the roof until the rooms are driven up, after which they are drawn out. Pillar-and-Stall. See Breast-and-Pillar. Pillar Roads. Working roads or inclines in pillars having a range of long- wall faces on either side. Pinch. A contraction in the vein. Pinch Out. When a lode or stratum runs out to nothing. Pipe. An elongated body of mineral. Also the name given to the fossil trunks of trees found in coal veins. Pipe Clay. A. soft white clay. Piped Air. Air carried into the working place by pipes or brattices. Pit. (1) A shaft. (2) The underground portion of a colliery, including all workings. (3) A gravel pit. Pit Bank. The raised ground or platform where the coal is sorted and screened at the surface. Pit Bottom. The portion of a mine immediately around the bottom of a shaft or slope. See Shaft Bottom. A GLOSSARY OF MINING TERMS 1133 Pitch, (1) Rise of a seam. (2) Grade of an incline. (3) Inclination. (4) (Cornish) A part of a lode let out to be worked on shares or by the piece. Pit Coal. Generally signifies the bituminous varieties of coal. Pit Frame. See Head-Frame. Pit Headman. The man who has charge at the top of the shaft or slope. Pitman. A miner; also, one who looks after the pumps, etc. Pit Prop. A piece 9f timber used as a temporary support for the roof. Pit Rails. Mine rails for underground roads. Pit^Room. The extent of underground workings in use or available for use. Pit's Eye. Pit bottom or entrance into a shaft. Pit Top. The mouth of a shaft or slope. Place. The portion of coal face allotted to a hewer is spoken of as his "working place," or simply "place." Plan. (1) The system on which a colliery is worked as Long-wall, Pillar- and-Breast, etc. (2) A map or plan of the colliery showing outside improvements and underground workings. (3) (Mexican) The very lowest working in a mine. Trabajar de Plan. To work to gain depth. Plane. A main road, either level or inclined, along which coal is conveyed by engine power or gravity. Plane Table. A simple surveying instrument by means of which one can plot in the field. Plank Dam. A water-tight stopping fixed in a heading constructed of timber placed across the passage, one upon another, sidewise, and tightly wedged. Plank Tubbing. Shaft lining of planks driven down vertically behind wooden cribs all around the shaft, all joints being tightly wedged, to keep back the water. Plant. The shafts or slope, tunnels, engine houses, railways, machinery, workshops, etc., of a colliery or other mine. Plat, or Map. A map of the surface and underground workings, or of either; to draw such a map from survey. Plate (North of England). Scaly shale in limestone beds. Plates. Metal rails 4 ft. long. Plenum. A mode of ventilating a mine or a heading by forcing fresh air into it. Plomada (Mexican). A plumb-line or plumb-bob. Plugging. When drift water forces its way through the puddle clay into the shaft, holes are bored through the slabs near the leakage point, and plugs of c'ay forced into them until the leakage is stopped. Plumb. Vertical. Plummet. (1) A heavy weight attached to a string or fine copper wire used for determining the verticality of shaft timbering. (2) A plumb-bob setting a surveying instrument over a point. Plunger. The solid ram of a force pump working in the plunger case. Plunger Case. The pump cylinder or barrel in which the plunger works. Poblar (Mexican). To set men at work in a mine. Pocket. (1) A thickening out of a seam of coal or other mineral over a small area. (2) A hopper-shaped receptacle from which coal or ore is loaded into cars or boats. Pole Tools. Drilling tools used in drilling in the old fashion, with rods, now superseded by the rope-drilling method. Poll Pick. A pick having the longer end pointed and the shorter end ham- mer-shaped. Polrot (Cornish). Waterwheel pit. Poppet Heads. The pulley frame or hoisting gear over a shaft. Poppet (Puppet). (1) A pulley frame or the head-gear over a shaft. (2) A valve that lifts bodily from its seat instead of being hinged. p os l. (i) Any upright timber; applied particularly to the timbers used for propping. See Prop. (2) Local term for sandstone. Post stone may be "strong," "framey," "short," or "broken." Post-and-Stall. A system of working coal much the same as Pillar-and-Stall. Post-Tertiary. Strata younger than the Tertiary formation. Pot Bottom. A large boulder in the roof slate, having the appearance of the rounded bottom of a pot, and which easily becomes detached. Pot Growan (Cornish). Decomposed granite. Pot Hole. A circular hole in the rock caused by the action of stones whirled 1134 A GLOSSARY OF MINING TERMS around by the water when the strata was covered by water. They are generally filled with sand and drift. Power Drill. A rock drill employing steam, air, or electricity as a motor. Prian (Cornish). Soft white clay. Pricker. (1) A thin brass rod for making a hole in the stemming when blasting, for the insertion of a fuse. (2) A piece of bent wire by which the size of the flame in a safety lamp is regulated without removing the top of the lamp. Prong (English). The forked end of the bucket-pump rods for attachment to the traveling valve and seat. Prop. A wooden or metal temporary support for the roof. Propping. The timbering of a mine. Prospect. The name given to underground workings whose value has not yet been made manifest. A prospect is to a mine what mineral is to ore. Prospect Hole. Any shaft or drift hole put down for the purpose of prospect- ing the ground. Prospecting. Examining a tract of country in search of minerals. Prospector. One engaged in searching for minerals. Prospect Tunnel or Entry. A tunnel or entry driven through barren measures or a fault to ascertain the character of strata beyond. Protector Lamp. A safety lamp whose flame cannot be exposed to the out- side atmosphere, as the action of opening the lamp extinguishes the light. Prove. (1) To ascertain, by boring, driving, etc., the position and character of a coal seam, a fault, etc. (2) To examine a mine in search of fire- damp, etc., known as "proving the pit." Proving Hole. (1) A bore hole driven for prospecting purposes'. (2) A small heading driven in to find a bed or vein lost by a dislocation of the strata, or to prove the quality of the mineral in advance of the other workings. Pudding Rock. Conglomerate. Puddle. (1) Earth well rammed into a trench, etc., to prevent leaking. (2) A process for converting cast iron into wrought iron. Pueble (Mexican). The actual working of a mine; the aggregation of persons employed therein. Puertas (Mexican). Massive barren rocks, or "horses," occurring in a vein. Pug Mill. A mill for preparing clay for making bricks, pottery, etc. Pulley. (1) The wheel over which a winding rope passes at the top of the head-gear. (2) Small wooden cylinders over which a winding rope is carried on the floor or sides of a plane. Pulleying. Overwinding or drawing up a cage into the pulley frame. Pump. Any mechanism for raising water. Pump Bob. See Bob. Pump Ring. A flat iron ring that, when lapped with tarred baize or engine shag, secures the jpints of water columns. Pump Rods. Heavy timbers by which the motion of the engine is trans- mitted to the pump. In Cornish and bull pumps, the weight of the rods makes the effective (pumping) stroke, the engine merely lifting the rods on the up stroke. Pump Slope. A slope used for pumping machinery. Pump Station. An enlargement made in the shaft, slope, or gangway, to receive the pump. Pump Tree. Cast-iron pipes, generally 9 ft. long, of which the column or set is formed. Punch-and-Thirl. A kind of pillar-and-stall system of working. Punch Prop. A short timber prop set on the top of a crown tree, or used in holding, as a sprag. Pyran (Cornish). See Prian. Pyrites. Sulphide of iron, copper, etc. Pyrometer. An instrument for measuring high degrees of heat. Quarry. (1) An open surface excavation for working valuable rocks or minerals. (2) An underground excavation for obtaining stone for stowage or pack walls. Quaternary. Post-tertiary period. Quemados (Mexican). Burnt stuff. Any dark cinder-like mineral encoun- tered in a vein or mineral deposit, generally manganiferous. Quick (Adjective). Soft, running ground. Quick (Noun). Productive. A GLOSSARY OF MINING TERMS 1135 Quicksand. Soft watery strata easily moved, or readily yielding to pressure. Quicksilver. Mercury. Quitdpepena (Mexican). A watchman that searches the miners as they come out at the mouth of a mine. Race. A channel for conducting water to or from the place where it per- forms work. The former is termed the headrace, and the latter the tailrace. Rack (Cornish). A toothed gear of infinite radius, i.e. a straight gear or one whose pitch line has no curvature. Rafter Timbering. That in which the timbers appear like roof rafters. Rag Wheel. Sprocket wheel. A wheel with teeth or pins that catch into the links of chains. Rails. The iron or steel portion of the tramway or railroad or their wooden counterparts. Rake (Cornish). (1) A vein. (2) (Derbyshire) Fissure vein crossing strata. Ram. (1) The plunger of a pump. (2) A device for raising water. (3) A machine for drawing a coke charge from an oven. Ramal (Mexican). A branch vein. Ramalear (Mexican). To branch off into various divisions. Ramble. Stone of little coherence above a seam that falls readily on the removal of the coal. See Following Stone. Ranee. A pillar of coal. Rapper. A lever with a hammer attached at one end, which signals by striking a plate of metal, when the signaling wire to which it is attached is pulled. Rash. A term used to designate the bottom of a mine when soft and slaty; also the top* Reacher. A slim prop reaching from one wall to the other. Reamer. An enlarging tool. Reaming. Enlarging the diameter of a bore hole. Receiving Pit. A shallow pit for containing material run into it. Red- Ash Coal. Coal that produces a reddish ash when burnt. Red Rab (Cornish). Red slaty rock. Refuge Chamber. A chamber shut off from the rest of the mine, stored with food, etc., and to be used by the survivors in case of a mine disaster. Refuge Hole. A place formed in the side of an underground passage in which a man can take refuge during the passing of a train, or when shots are fired. Regulator. A door in a mine, the opening or shutting of which regulates the supply of ventilation to a district of the mine. Reliz (Spanish). Wall of lode. Rendrock. A variety of dynamite. Repairman. A workman whose duty it is to repair tracks, doors, brattices, or to reset timbers, etc., under the direction of the foreman. Rescue and Recovery. The work of removing live men or dead bodies after a mine disaster; also putting the mine in shape for operation again. Reserve. Mineral already opened up by shafts, winzes, levels, etc., which may be secured at short notice for any emergency.' Reservoir. An artificially built, dammed, or excavated place for holding a reserve of water. Respaldos (Mexican). The walls enclosing a vein. Respaldo Alto. The hanging wall. Respaldo Bajo. 'The foot-wall. Rests, Keeps, Wings. Supports on which a cage rests when the loaded car is being taken off and the empty one put on. Resue. See Stripping. Retort Oven. A coke oven which conserves the gas evolved. Return. The air-course along which the vitiated air of a mine is returned or conducted back to the upcast shaft. Return Air. The air that has been passed through the workings. Reverberator y. A class of furnaces in which the flame from the fire-grate is made to beat down on the charge in the body of the furnace. Reversed Fault. See Overlap Fault. Rib. The side of a pillar. Rib-and-Pillar.A. system of working, similar to Pillar-and-Stall. Ribbon A. line of bedding or a thin bed appearing on the cleavage surface and sometimes of a different color. Rick. Open heap in which coal is coked. 1136 A GLOSSARY OF MINING TERMS Ridding. Clearing away fallen stone and debris. Riddle. (1) An oblong frame holding iron bars parallel to each other, used for sifting material that is thrown against it. (2) A hand operated sieve. Ride, Riding. To be conveyed on a cage or mine car. Rider. (1) A guide frame for steadying a sinking bucket. (2) Boys that ride on trips on mechanical haulage roads. (3) A thin seam of coal overlying a thicker one. Right Shore. The right shore of a river is on the right hand when descend- ing the river. Rim Rock. Bed rock forming a boundary to gravel deposit. Ring. (1) A complete circle of tubbing plates placed round a circular shaft. (2) Troughs placed in shafts to catch the falling water, and so arranged as to convey it to a certain point. Ripping. Removing stone from its natural position above the seam. Rise. The inclination of the strata, when looking up the pitch. Rise Workings. Underground workings carried on to the rise or high side of the shaft. Road. (1) Any underground passageway or gallery. (2) The iron rails, etc., of underground roads. Rob. To cut away or reduce the size of pillars of coal. Robbing. The taking of mineral from pillars. Robbing an Entry. See Drawing an Entry. Rock. A mixture of different minerals in varying proportions. Rock Chute. See Slate Chute. Rock Drill. A rock-boring machine worked by hand, compressed air, steam, or electrical power. Rock Fault. A replacement of a coal seam over greater or less area, by some other rock, usually sandstone. * Rodding. The operation of fixing or repairing wooden eye guides in shafts. Roll. An inequality in the roof or floor of a mine. Roller. A small steel, iron, or wooden wheel or cylinder upon which the hauling rope is carried just above the floor. Rolleyway. A main haulage road. Rolling Ground. When the surface is much varied by many small hills and valleys. Rolls. Cast-iron cylinders, either plain or fitted with steel teeth, used to break coal and other materials into various sizes. Roof. The top of any subterranean passage. Room. Synonymous with Breast. Room-and-Rance. A system of working coal similar to Pillar-and-Stall. Rope Roll. The drum of a winding engine. Round Coal. Coal in large lumps, either hand-picked, or, after passing over screens, to take out the small. Royalty. The price paid per ton to the owner of mineral land by the lessee. Rubbing Surface. The total area of a given length of airway; that is, the area of top, bottom, and sides added together, or the perimeter multi- plied by the length. Rubble. Coarse pieces of rock. Rumbo (Mexican). -'The course or direction of a vein. Run. (1) The sliding and crushing of pillars of coal. (2) The length of a lease or tract on the strike of the seam. Run Coal. Soft bituminous coal. Rung, Rundle, or Round. A step or cross-bar of a ladder. Runner. A man or boy whose duty it is to run mine cars by gravity from working places to the gangway. Running Lift. A sinking set q pumps constructed to lengthen or shorten at will, by means of a sliding or telescoping wind bore. Rush. An old-fashioned way of exploding blasts by filling a hollow stalk with slow powder and then igniting it. Rush Together. See Caved In. Rusty. Stained by iron oxide. Saddle. An anticlinal, a hogback. Saddleback. A depression in the strata. See Roll. Safety Cage. A cage fitted with an apparatus for arresting its motion in the shaft in case the rope breaks. Safely Car. See Barney. Safety Catches. Appliances fitted to cages, to make them safety cages. A GLOSSARY OF MINING TERMS 1137 Safety Door. A strongly constructed door, hinged to the roof, and always kept open and hung near to the main door, for immediate use when main door is damaged by an explosion or otherwise. Safety First. A term often applied to accident prevention and first aid and to rescue and recovery training in general. Safety Fuse. A cord with slow-burning powder in the center for exploding charged blast holes. Safely Lamp. (1) A miner's lamp in which the flame is protected in such a manner that an explosive mixture of air and firedamp can be detected by the mixture burning inside the gauze. (2) An electric cap or hand lamp which will not ignite gas even when broken. Sag. A depression, e.g., m ropes, ranges of mountains, etc., also in mine floors. Sagre, or Seggar. A local term for fireclay, often forming the floor (or thill) of coal seams. Salting. (1) Changing the value of the ore in a mine or of ore samples before they have been assayed, so that the assay will show much higher values than it should. (2) Sprinkling salt on the floors of underground passages in very dry mines, in order to lay. the dust. Sample. A representative specimen of coal from a much larger amount as a carload, shipload, or from the face of a room. Sampler. (1) An instrument or apparatus for taking samples. (2) One whose duty it is to select the samples for an assay or analysis, or to prepare the mineral to be tested, by grinding and sampling. Samson Post. An upright supporting the working beam that communicates oscillatory motion to pump or drill rod. Sand Bag. A bag filled with sand for preventing a washout by obstructing the flow. Sand Pump. A sludger; a cylinder provided with a stem (or other) valve, lowered into a drill hole to remove the pulverized rock. Scaffolding. (1) Incrustations on the inside of a blast furnace. (2) False- work employed in building. Scale. (1) A small portion of the ventilating current m a mine passing through a certain size of aperture. (2) The rate of wages to be paid, which varies under certain contingencies. (3) A weighing apparatus (4) Incrustation on the inside of a boiler. Scnle Door. See Regulator. Scallop. To hew coal without kirying or nicking or shot firing. Schist. Crystalline or metamorphic rocks having a slaty structure. Schute. See Chute. Scissors Fault. A fault of dislocation, in which two beds are thrown so as to cross each other. Scoop. A large-sized shovel with a scoop-shaped blade. Scoria. Ashes. _ Scrap. (1) Worthless or obsolete iron, copper, machinery, etc. (2) To Scraper. (1) A tool for cleaning the dust out of the bore hole. (2) A mechanical contrivance used at colleries to scrape the culm or slack along a trough to the place of deposit. Screen. (1) A mechanical apparatus for sizing, materials. (2) A cloth brat- tice or curtain hung across a road in a mine, to direct the ventilation. Serin (Derbyshire). A small vein. Sculping. Fracturing the state along the gram, i.e., across the cleavage. Scupper Nails. Nails with broad heads, for nailing down canvas, etc. Sea Coal. That which is transported by sea. Sealing. Shutting off all air from a mine or a part of a mine by stoppings. Seam. Synonymous with Bed, Vein, etc. Seam-Out A term applied to a shot or blast that has simply blown out ; softer stratum of the deposit in which it was placed, without dislodging the other strata or layers of the seam. . . Second Outlet (Second Opening). A passageway out of a mine, for use in case of accident to the main outlet. Seconds. Second-class coal, not best. , Second Working. The operation of getting or working out the pillars formed by the first working. . . , Section. (I) A vertical or horizontal exposure of strata. (2) A drawing or sketch representing the rock strata as cut by a vertical or a horizontal plane. 72 1138 A GLOSSARY OF MINING TERMS Sedimentary Rocks. Rocks formed from deposits of sediment by wind or water. Seedbag. A water-tight packing of flaxseed around the tube in a drill hole, to prevent the influx into the hole of water from above. Segregations. Detached portions of veins in place. Self- Acting Plane. An inclined plane upon which the weight or force of gravity acting on the full cars is sufficient to overcome the resistance of the empties; in other words, the full car, running down, pulls the other car up. Self-Detaching Hook. A self-acting hook for setting free a hoisting rope in case of overwinding. Selvage. The clay seam on the walls of veins; gouge. Separation Doors. The main doors at or near the shaft or slope bottom, which separate the intake from the return airways. Separation Valve. A massive cast-iron plate suspended from the roof of a return airway through which all the return air of a separate district flows, allowing the air to always flow past or underneath it; but in the event of an explosion of gas, the force of the blast closes it against its frame or seating, and prevents a communication with other districts. The blast being over, the weight of the valve allows it to return to its normal position. Set. To fix in place a prop or sprag. Set Hammer. The flat-faced hammer held on hot iron by a blacksmith when shaping or smoothing a surface by aid of his striker's sledge. Set of Timber. The timbers which compose any framing, whether used in a shaft, slope, level, or gangway. Thus, the four pieces forming a single course in the curbing of a shaft, or the three or four pieces forming the legs and collar, and sometimes the sill of an entry framing are together called a set of timber, or timber set. Shackle. A U-shaped link in a chain closed by a pin; when the latter is with- drawn the chain is severed at that point. Shaft. A vertical or highly inclined pit or hole made through strata, through which the product of the mine is hoisted, and through which the ventila- tion is passed either into or out of the mine. A shaft sunk from one seam to another is called a "blind shaft." Shaft Pillar. Solid material left unworked beneath buildings and around the shaft, to support them against subsidence. Shaking Screen or Shaker. A flat screen, often inclined, which is given an oscillatory motion and is used for sizing coal. Shale. (1) Strictly speaking, all argillaceous strata that split up or peel off in thin laminae. (2) A laminated and stratified sedimentary deposit of clay, often impregnated with bituminous matter. Shank. The body portion of any tool, up from its cutting edge or bit. Shearing. Cutting a vertical groove in a coal face or breast. The cutting of a "fast end" of coal. Shear Legs. A high wooden frame placed over an engine or pumping shaft fitted with small pulleys and rope for lifting heavy weights. Shears, or Sheers (English). Two tall poles, with their feet some distance apart and their tops fastened together, for supporting hoisting tackle. Shear Zone. Hogback. Sheave. A wheel with a grooved circumference over which a rope is passed either for the transmission of power or for winding 'or hauling. Sheet Pump. See Sludger. Sheets. Coarse cloth curtains or screens for directing the ventilating current underground. Shelly. A name applied to coal that has been so crushed and fractured that it easily breaks up into small pieces. The term is also applied to a lami- nated roof that sounds hollow and breaks into thin layers of slate or shale. Shet (Staffordshire) .- Fallen roof of coal mine. Sheth. An old term denoting a district of about eight or nine adjacent bords. Thus, a "sheth of bords," or a "sheth of pillars." Shift. (1) The number of hours worked without change. (2) A gang or force of workmen employed at one time upon any work, as the day shift, or the night shift. Sheading (Cornish) . Prospecting. Shoe. (1) A steel or iron guide piece fixed to the ends or sides of cages, to fit or run on the conductors. (2) The lower capping of any post or pile, A GLOSSARY OF MINING TERMS 1139 to protect its end while driving. (3) A wooden or sheet-iron frame or muff arranged at the bottom of a shaft while sinking through quicksand, to prevent the inflow of sand while inserting the shaft lining. Shoot, Chute, Shute. An inclined or vertical trough or pipe for conveying materials from a higher to a lower level. Shoot. To break rock or coal by means of explosives. Shooting. Blasting in a mine. Shore (English). A studdle or thrusting stay. Shore Up. To stay, prop up, or support by braces. Shot. (1) A charge or blast. (2) The firing of a blast. (3) Injured by a blast. Shot Firer. See Shot Lighter. Shot Hole. The bore hole in which an explosive substance is placed for blasting. Shot Lighter, or Shot Firer. A man specially appointed by the manager of the mine to fire off every shot in a certain district, if, after he has examined the immediate neighborhood'of the shot, he finds it free from gas, and otherwise safe. Show. When the flame of a safety lamp becomes elongated or unsteady, owing to the presence of firedamp in the air, it is said to show. Showing. The first appearance of float, indicating the approach to an out- cropping vein or seam. Blossom. Shroud. A housing or jacket. Shute. See Chute, Shoot, and Schute. Shutter. (1) A movable sliding door, fitted within the outer casing of a Guibal or other closed fan, for regulating the size of the opening from the fan, to suit the ventilation and secure economical working of the machine. (2) A slide covering the opening in a door or brattice, and forming a regulator for the proportionate division of the air current between two or more districts of a mine. Siddle. Inclination. Side. (1) The more or less vertical face or wall of coal or goaf forming one side of an underground working place. (2) Rib. (3) A district. Side Chain. A chain hooked on to the sides of cars running on an incline or along a gangway, to keep the cars together in case the coupling breaks. Siding. A short piece of track parallel to the main track, to serve as a pass- ing place. Siding Over. A short road driven in a pillar in a headwise direction. Sight. (1) A bearing or angle taken with a compass or transit when making a survey. (2) Any established point of a survey. Sights. Bobs or weighted strings hung from two or more established points in the roof of a room or entry, to give direction to the men driving the entry or room. Sill. (1) The floor piece of a timber set, or that on which the track rests; the base of any framing or structure. (2) The floor of a seam. Sing. The noise made by a feeder of gas issuing from the coal. Singing Coal. Coal from which gas is issuing with a hissing sound. Singing Lamp. A safety lamp, which, when placed in an atmosphere of explosive gas, gives out a peculiar sound or note, the strength of the note varying in proportion to the percentage of firedamp present. Single-Entry System. A system of opening a mine by driving a single entry only, in place of a pjair of entries. The air current returns along the face of the rooms, which must be kept open. Single-Intake Fan. A ventilating fan that takes or receives its air upon one side only. Single-Rope Haulage. A system of underground haulage in which a single 'rope is used, the empty trip running in by gravity. This is engine-plane haulage. Sink. To excavate a shaft or slope; to bore or put down a bore hole. Sinker. A man who works at the bottom of a shaft or face of a slope during the course of sinking. Sinker Bar. In rope drilling, a heavy bar attached above the jars, to give force to the up stroke, so as to dislodge the bit in the hole. Sinking. The process of excavating a shaft or slope or boring a hole. Siphon. A simple, effective, and economical mode of conveying water over a hill whose height is not greater than what the atmospheric pressure will raise the water. Its form is that of an iron pipe, bent like an in- J140 A GLOSSARY OF MINING TERMS verted U ; the vertical height between the surface of the water in the upper basin and the top of the hill is called the lift of the siphon: while the vertical height between the surfaces of the water in the upper and lower basins is called the fall of the siphon. Sirdar. A foreman. Sizing. To sort minerals into sizes. Skew Back. The beveled member from which an arch springs, and upon which it rests. Skids. Slides upon which heavy bodies are slid from place to place. Skip. (1) A mine car. (2) A car for hoisting out of a slope. (3) A thin slice taken off from a breast or pillar or rib along its entire length or part of its length. Skit (Cornish). A pump. Slab. Split pieces of timber from 2 in. to 3 in. thick, 4 ft. to 6 ft. long, and 7 in. to 14 in. wide, placed behind sets or frames of timber in shafts or levels. Slack. (1) Fine coal that will pass through the smallest sized screen. The fine coal and dust resulting from the handling of coal, and the disinte- gration of soft coal. (2) The process by which lignite disintegrates when exposed to the air and weather. Slant. (1) An underground roadway driven at an angle between the full rise or dip of the seam and the strike or level. (2) Any inclined road in a seam. Slant Chutes. Chutes driven diagonally across a pillar, to connect a breast manway with a manway chute. Slate. (1) A hardened clay having a peculiar cleavage. (2) About coal mines, slate is any shale accompanying the coal, also sometimes applied to bony coal. Slate Chute. (1) A chute for conveying slate or bony coal to a pocket from which it is loaded into "dumpers." (2) A chute driven through slate. Slate Picker. (1) A man or boy that picks the slate or bone from coal. (2) A mechanical contrivance for separating slate and coal. Sleek (Derbyshire). Mud in a mine. Sled. A drag used to convey coal along the face to the road head where it is loaded, or to the chute. Sledge. A heavy double-handed hammer. Sleeper (English). The foundation pieces or cross- ties on which rails rest. Sleeve. A hollow cylinder usually fitting over two pieces, to hold them to- gether. Slickensides. Polished surfaces of vein walls. Slide. Loose deposit covering the outcrop of a seam. Slides. See Guides. Sliding Scale. A mode of regulating the wages paid workingmen by taking as a basis for calculation the market price of coal, the wages rising and falling with the state of trade. Sliding Wind Bore (English). The bottom pipe 9r suction piece of a sinking set of pumps having a lining made to slide like a telescope within it, to give length without altering the adjustment of the whole column of pipes. Slime, Sludge. The pulp or fine mud from a drill hole. Slings. Pieces of ropes or cnains to be put around stones, etc., for raising them. Slip. (1) A fault. (2) A smooth joint or crack where the strata have moved upon each other. Slip Cleavage. Microscopic folding and fracture accompanied by slippage; quarrymen's "false cleavage." Slit. A short heading put through to connect two other headings. Slitter. See Pick. Slope. A plane or inclined roadway, usually driven in the seam from the surface. A rock slope is a slope driven across the strata, to connect two seams; or a slope opening driven from the surface, to reach a seam below that does not outcrop at an accessible point. Sludge. See Slime. Sludger, Sludge Pump. A cylinder having an upward opening valve at the bottom, which is lowered into a bore hole, to pump out the sludge or fine rock resulting from drillings. Sluice. Any overflow channel. Sluice Head, or Head (Australia and New Zealand). A supply of 1 cu. ft. of water per second, regardless of the head, pressure, or size of orifice. A GLOSSARY OF MINING TERMS 1141 Small Bee Slack. Smift, Snift. A bit of touch paper, touch wood, etc., attached by a bit of clay or grease to the outside end of the train of gunpowder when blasting Smut (Staffordshire). Soft, bad coal. Snore, Snore Piece. The hole in the lower part of a sinking or Cornish pump through which water enters. Snub or Snubbing. (1) To undercut by means of explosives or otherwise. (2) To lower, as a car, by a turn of a rope around a post. Soapstone. A term incorrectly applied by the miner to any soft, unctuous rock. Socavon (Mexican). A mining tunnel; an adit. Socavon d kilo de veto. A drift tunnel. Socavon crucero. A crosscut tunnel or adit. Socket. (1) The innermost end of a shot hole, not blown away after firing. (2) A wrought-iron contrivance by means of which a wire rope is se- curely attached to a chain or block. Sole, Sole Plate. A piece of timber set underneath a prop. Sollar. (1) A wooden platform fixed in a shaft, for the ladders to rest on. (2) A division of the air compartment in a drift or slope. Sondear (Mexican). To bore for prospecting purposes. Sondeo (Mexican). A boring for prospecting purposes. Soplete (Mexican). A blowpipe. Sorting. Separating valuable from worthless material. Sounding. (1) Knocking on a roof to see whether it is sound or safe to work under. (2) Rapping on a pillar so that a person on the other side of it may be signaled to, or to enable him to estimate its width. Sow. (1) A tool used for sharpening drills. (2) Iron deposits at the bottom of furnaces. Spad. A horseshoe nail with a hole in the head, or a similar device for driving into the mine timbers, or into a wooden plug fitted into the roof, to mark a survey station. Spall. To break up rocks with a large hammer, for hand sorting. Spalls. The chips and other waste material cut from a block of stone in process of dressing. Spar. A name given to certain white quartz-like minerals, e.g., calcspar, feldspar, fluorspar. Spears. Pump-rods. Specimen. A picked piece of mineral.. Spelter. The commercial name for zinc. Spent Shot. A blast hole that has been fired, but has not done its work. Spiders. See Drum Rings. Spiegeleisen. Manganiferous white cast iron. Spiking Curbs. A light ring of wood to which planks are spiked when plank tubbing is used. Spiles (Cornish). A temporary lagging* driven ahead on levels in loose ground. Short pieces of planking sharpened flatways, and used for driving into watery strata as sheath piling, to assist in checking the flow; used much in sinking through quicksands. Spiling. A process of timbering through soft ground. Spiral. A spiral coal chute which mechanically separates the slate from the coal. Spiral Drum. See Conical Drum. Splint, or Splent. A hard, high volatile coal, producing a white ash, inter- mediate between cannel and bituminous coal. Split. (1) To divide an air current into two or more separate currents. (2) Any division or branch of the ventilating current. (3) The workings ventilated by that branch. (4) Any member of a coal bed split by thick partings into two or more seams. (5) A bench separated by a con- siderable interval from the other benches of a coal bed. Spoil. Debris from a coal mine. Spoon. A slender iron rod with a cup-shaped projection at right angles to the rod, used for scraping drillings out of a bore hole. Spout. A short underground passage connecting a main road with an air- course. Sprag. (1) A short wooden prop set in a slanting position for keeping up the coal during the operation of holing. (2) A short round piece of hard wood, pointed at both ends, to act as a brake when placed between the spokes of mine-car wheels. (3) The horizontal member of a square set of timber running longitudinally with the deposit. 1142 A GLOSSARY OF MINING TERMS Spragger. One who attends to the spragging of cars. Sprag Road. A mine road having such a sharp grade that sprags are needed to control the speed of the cars. Spreader. A timber stretched across a shaft or stope. Spring Beams. Two short parallel timber beams, built with a Cornish pump- ing engine house, nearly on a level with the engine beam, for catching the beam, etc., and preventing a smash in case of a breakdown. Spring Latch. The latch or tongue of an automatic switch, operated by a spring pole at the side of the track. Spring Pole. An elastic wooden pole from which boring rods are suspended. Used also to operate a spring latch. Sprocket Wheel (English). Rag wheel. A wheel with teeth or pins which engage the links of a chain. Spur. (1) A short ridge or offsetting pointed branch from a main ridge or mountain. (2) A short branch or feeder from the main lode of a vein. (3) A branch road. Square Set. A variety of timbering for large excavations. Squealer. A shot which breaks the coal only enough to allow the gases of detonition to escape with a whistling or squealing sound; also called a whistler. Squeeze. See Creep. Squib. A straw, rush, paper, or quill tube filled with a priming of gun- powder, with a slow match on one end. Stage. A platform on which mine cars stand. Stage Pumping. Draining a mine by means of two or more pumps placed at different levels, each of which raises the water to the next pump above, or to the surface. Stage Working. A system of working minerals by removing the strata above the beds, after which the various beds are removed in steps or stages. Staging. A temporary flooring or scaffold, or platform. Stalactites. Icicle-shaped formations of mineral matter depending from roof strata. Stalagmites. Accumulations of mineral matter that form on the floor, caused by the continual dripping of water impregnated with mineral matter. Stall. A narrow breast, or chamber. Stall Gate. A road along which the mineral worked in a stall is conveyed to the main road. Stanchion. A vertical prop or strut. Standage. Pump reservoir. Standing. Not at work, not going forwards, idle. Standing Gas. A body of firedamp known to exist in a mine, but not in cir- culation; sometimes fenced off. Standing Sett (English). A fixed lift of pumps in a sinking set. Staple. (1) A shallow pit within a mine. (2) An underground shaft. Starter. A man who ascends a chute to the battery and starts the coal to running. Starved (English). When a pump is choked at the brass holes. Station. A flat or convenient resting place in a shaft or level. Stave. A ladder step. Stay (English). Props, struts, or ties for keeping anything in its place. Steamboat Coal. In anthracite only, coal small enough to pass through bars set 6 to 8 in. apart, but too large to pass through bars from 85 to 5 in. Comparatively few collieries make steamboat coal except to fill special contracts or orders. Steam Coal. A hard, free-burning, non-caking coal. Steam Jet. A system of ventilating a mine by means of a number of jets of steam, at high pressure, kept constantly blowing off from a series of pipes in the bottom of the upcast shaft. Steel Mill. An apparatus for obtaining light in a fiery mine. It consisted of a revolving steel wheel, to which a piece of flint was held, to produce Steel Needle. An instrument used in preparing blasting holes, before the safety fuse was invented. Steening, or Steining. The brick or stone lining of a shaft. Stemmer. A copper or wooden bar used for stemming. Stemming. (1) Fine shale or dirt put into a shot hole after the powder, and rammed hard. (2) Tamping a shot. Step (English). (1) The cavity in a piece for receiving the pivot of an A GLOSSARY OF MINING TERMS 1143 upright shaft, or the end of an upright piece. (2) The shearing in a coal face. Stint. The amount of work to be done by a man in a specified time. Stitch. To fasten a timber by toe nailing. Stobb. A long steel wedge used in bringing down coal after it has been holed. Stomp. A short wooden plug fixed in the roof of a level, to serve as a bench mark for surveys. Stone Coal. Anthracite; also other hard varieties of coal. Stone Head. A heading or gangway driven in stone. A tunnel. Stone Tubbing. Water-tight stone walling of a shaft cemented at the back. Stook. A pillar of coal about 4 yd. square, being the last portion of a full- sized pillar to be worked away in bord-and-pillar workings. Stook-and-Feather. A wedge for breaking down coal, worked by hydraulic power, the pressure being applied at the extreme inner end of the drilled Stoop. A pillar of coal. Stoop-and-Room. A system of working coal very similar to pillar-and-stall. Slop. Any cleat or beam to check the descent of a cage, car, pump rods, etc. Slope. (1) To excavate mineral in a series of steps. (2) A place in a mine that is worked by stoping. Sloping. Working out mineral between two levels or on the surface, by stopes or steps. Stoping Overhand. Mining a stope upwards, the flight of steps being inverted. Stoping Underhand. Mining a stppe downwards in such a series that it presents the appearance of a flight of steps. Stopping. An air-tight wall built across any passageway in a mine. Stove Coal. In anthracite only; two sizes of stove coal are made, large and small: large stove, known as No. 3, passes through a 2i-in. to 2-in. mesh and over a IJ-in. to 1^-in. mesh; small stove, known as No. 4, passes through a l|-in. to If-in. mesh and over a U-in. to 1-in. mesh. Only one size of stove coal is now usually made. It passes through a 2-in. square mesh and over If -in. square mesh. Stove Up, or Slaved. Upset. When a rod of iron heated at one end is ham- mered endwise the diameter of that end is enlarged, and it is said to be upset or stove up. " Stow~ To pack away rubbish into goaves or old workings. Stowce. (1) Windlass. (2) Landmarks. Stowing. The debris of a vein thrown back of a miner and which supports the roof or hanging wall of the excavation. Straight Ends and Walls. A system of working coal somewhat similar to bord-and-pillar. Straight ends are headings from 4 ft. 6 in. to 6 ft. in width. Walls are pillars 30 ft. wide. Straight Work. A system of getting coal by headings or narrow work. Stroke. A slightly inclined table for separating heavier minerals from lighter ones. Stratification. Arrangement in layers. Stratum (plural, strata). A layer or bed of rocks, or other deposit. Streak. The color of the mark made when a mineral is scratched against a white surface. Strett. The system of getting coal by headings or narrow work. See Bord- and-Pillar. Strike (of a seam or vein). The intersection of an inclined seam or a vein with a horizontal plane. A level course in the seam. The direction of strike is always at right angles to the direction of the dip of the seam. Strike Joints. Joints or cleavages that are parallel to the strike of the seam. Striking Deal. Planks fixed in a sloping direction just within the mouth ot a shaft, to guide the tub to the surface. Stringer (English). Any longitudinal timber or beam. StringpumpA. system of pumping whereby the motion of the engine is transmitted to the pump by timbers or stringers bolted together. . String Rods. A line of surface rods connected rigidly for the transmission of power; used for operating small pumps in adjoining shatts tn central station. . ... ... . Strip. (i) To remove the overlying strata of a bed or vein. (2) Mining a deposit by first takirTf off the overlying material. Strut (English) A prop to sustain compression, whether vertical or inclined. Struve Ventilator. A pneumatic ventilating apparatus consisting of two vessel-like gas holders, which are moved up and down m a tank 01 water. By this means, the air is sucked out of the mine as required. 1144 A GLOSSARY OF MINING TERMS Studdle. A piece of squared timber placed vertically between two sets of timber in a shaft. Stull. A post for supporting the wall or roof in a mine; a prop timber. Stump. The pillar between the gangway and each room turned off the gang- way. Sometimes the entry pillars are called stumps. Stumping. A kind of pillar-and-stall plan of getting coal. Stup. Powdered coke 9r coal mixed with clay. Sturt. A tribute bargain profitable to the miner. Stuttle, or Sprag. The horizontal member of a square set of timber running longitudinally with the deposit. Stythe. Carbonic-acid gas (blackdamp). Sucker Rod. The pump rod of an oil or artesian well. Suction Pump (English). A pump wherein, by the movement of the piston, water is drawn up into the vacuum caused. Sulphur. (1) One of the elements. (2) Iron pyrites?. Sulphur et. See Sulphide. Sulphide. A combination of sulphur and a base. Sump, or Sumpt.A. catch basin into which the drainage of a mine flows and from which it is pumped to the surface. Sumping, or Sumping Cut. Forcing the cutter bar of a coal cutter into or under the coal. Surface Deposits. Those that are exposed and can be mined from the surface. Swab Stick. A short wooden rod, bruised into a kind of stumpy brush at one. end, for cleaning out a drill hole. Swally, or Swelly. A trough, or syncline, in a coal seam. Swamp. A depression or natural hollow in a seam, a basin. Sweeping Table. A stationary buddle. Sweet. Free from deleterious gases. Swing. The arc or curve described by the point of an instrument, such as a pick or hammer, when being used. Switch. (1) The movable tongue or rail by which a train is diverted from one track to another. (2) The junction of two tracks. (3) An pa- paratus for changing the course of or interrupting an electrical current. Switchboard. A board where several electrical wires terminate, and where, by means of switches, connection may be established between any of these wires and the main wire. Synclinal Axis. The line or course of a syncline. Syncline. The point or axis of a basin toward which the strata upon either side dip. An inverted anticline. A basin. Systematic Timbering. Placing mine timbers according to a predetermined plan, regardless of roof conditions. Tackle (English). (1) Ropes, chain, detaching hooks, cages, and all other apparatus for raising coal or ore in shafts. (2) Any rope for hoisting, as a tackle rope, block and tackle, etc. Tail-Back. When the firedamp ignites and the flame is elongated or creeps backwards against the current of air, it is said to tail-back. Tailing. The blossom; the outcrop or smut. Tailngs. The refuse from a jig. Tail-Pipe. The suction pipe of a pump. Tailrace. The channel along which water flows after it has done its work. Tail-Rope. (1) In a tail-rope system of haulage, the rope that is used to draw the empties back into the mine. (2) A wire rope attached beneath cages, as a balance. Tail-Rope System of Haulage. A haulage system in which the full trip is drawn out by the main rope and the empty trip is drawn in by the tail- rope, these ropes being attached to the opposite ends of the trip. Tail-Sheave. The sheave at the inbye end of any haulage system. See Turn Pulley. Take the Air. (1) To measure the ventilating current. (2) Applied to a ventilating fan as working well, or working poorly. Taladro (Mexican). A drill for mechanical or mining purposes. Taladrar. To bore or drill. Tally. (1) A mark or number placed by the mine? on every car of coal sent out of his place, usually a tin ticket. By counting these, a tally is made of all the cars of coal he sends out. (2) Any numbering, or counting, or memorandum, as a tally sheet. Tamp. To fill a bore hole, after inserting the charge, with some substance A GLOSSARY OF MINING TERMS 1145 which is rammed hard as it is put into the hole. Vertical holes are often tamped with water, when blasting with dynamite. Tamping. The process of stemming or filling a bore hole. Tamping Bar. A. copper-tipped bar, for ramming the tamping or stemming. Tanates (Mexican). Leather, hide, or jute bags, to carry ore or waste rock within or out of a mine. Tanatero. A laborer or bag carrier. Tap. (1) To cut or bore into old workings, for the purpose of liberating ac- cumulations of gas or water. (2) To pierce or open any gas or water feeder. (3) To win coal in a new district. Tapextle (Mexican). A working platform or stage built up in a stope or any- where m a mine; a landing place between two flights of ladders. Teem. To pour or tip. Teeming Trough. A trough into which the water from a mine is pumped. Telegraph.- A sheet-iron trough-shaped chute, for conveying coal or slate from the screens to the pockets, or boilers. Temper. (1) To change the hardness of metals by first heating and then plunging them into water, oil, etc. (2) To mix mortar, or to prepare clay for bricks, etc. Tempering. The act of reheating and properly cooling a bar of metal to any desired degree of hardness. Temper Screw. In rope drilling, a screw for gradually lowering the clamped (upper) end of the rope as the hole is deepened. Tenon. A projecting tongue fitting into a corresponding cavity called a mortise. Tequio (Mexican). A task set for a drillman or for any laborer in a mine, to be regarded as a day's work. Terrace. A raised level bank, such as river terraces, lake terraces, etc. Terrero (Mexican). The dump of a mine. Test. A trial of an engine, fan, or other appliance or substance. Theodolite. An instrument used in surveying, for taking both vertical and horizontal angular measurements. An -engineer's large transit, with attachments. Thill. See Floor. Thimble. (1) A short piece of tube slid over another piece, to strengthen a joint, etc. (2) An iron ring with a groove around it on the outside, used as an eye when a rope is doubled about it. Thirl. See Crosscut. Through-and-Through. A system of getting bituminous coal, without regard to the size of the lump. Throw. (1) A fault of dislocation. (2) The vertical distance between the two ends of a faulted bed of coal. Thrown. Faulted; broken by a fault. Thrust. Creep or squeeze due to excessive weight, hard floor, and too small pillars. Thurl (Staffordshire). To cut through from one working into another. Tie- Back. (1) A beam serving a purpose similar to a fend-off beam, but fixed at the opposite side of the shaft or inclined road. (2) The wire ropes or stayrods which are sometimes used on the side of the tower opposite the hoisting engine, in place of or to reenforce the engine braces. Tiff. Calcite or carbonate of lime. Timber. (1) Props, bars, collars, legs, laggings, etc. (2) To set or place timber in a mine or shaft. Timberer, Timberman. A man who sets timber. Time. (1) Hours of work performed by workmen. (2) To count the strokes of a pump or revolutions of an engine or fan. Tin-Can Safely Lamp. A Dayy lamp placed inside a tin can or cylinder having a glass in front, air holes near the bottom, and open-topped, making the lamp safer in a rapid current of air. Tip. A dump. See Tipper, or Tipple. Tipper, Tipple, or Tippler. An apparatus for emptying cars of coal or ore, by tipping or turning them upside down, and then bringing them back to original position, with a minimum of manual labor. Tipple. The dump trestle and tracks at the mouth of a shaft or slope, where the output of a mine is dumped, screened, and loaded. Tiro (Mexican). A mining shaft. Tiro Vertical. A. vertical shaft. Token. (1) A piece of leather or metal stamped with the hewer s or putter s number or distinctive mark, and fastened to the tub he is filling 01 putting. 1146 A GLOSSARY OF MINING TERMS Ton. A measure of weight. Long ton is 2,240 lb.; short ton is 2,000 lb.; metric ton is 1,000 kilograms = 2,204.6 lb. Top. m See Roof. (2) Top of a shaft; surface over a mine. Topit. A kind of brace head screwed to the top of boring rods, when with- drawing them from the hole. Topping. The coal on a car above the t6p of the car box. Track. Railways or tramways. Tracking. Wooden rails. Train Boy. A boy that rides on a trip, to attend to rope attachments, signal in case of derailment of cars, etc. Trip rider. Train, or Trip. The cars taken at one time by mules, or by any motor, or run at one time on a slope, plane, or sprag road, always together. Tram. A mine car, or the track on which it rums. Trammer. One who pushes cars along the track. " "' Tramroad. A mine track or railroad. Tram Rope. A hauling rope, to which the cars are attached by a clip or chain, either singly or in trips. Tramway. A small, roughly constructed track for running wagons or trucks on. Transfer Carriage. Movable platform or truck used to transfer mine cars from one track to another. Transome (English). A heavy wooden bed or supporting piece. Trap. (1) A steep heading along which men travel. (2) A fault of dislo- cation. (3) An eruptive rock. (4) A dangerous place. (5) To tend door. Trjap Dike. A fault (not necessarily accompanied by displacement of strata) in which the spaces between the fractured edges of the beds are filled up by a thick wall of igneous rock. Trap Door. A small door, kept locked, fixed in a stoping, for giving access to firemen and certain others to the return airways, dams, or other un- used portions of the mine'. Trapper. A boy employed underground to tend doors. Traveling Road. An underground passage or way used expressly, though not always exclusively, for men to travel along to and from their work- ing places. Treenail. A long wooden pin for securing planks or beams together. Trend. The course of a vein, fault, or other feature. Tribute. A method of working mines by contract, whereby the miners receive a certain share of the products won. Tributers. Miners paid by results. Trig. A sprag used to block or stop a wheel or any machinery. Trip. The mine cars in one train or set. See Train. Triple-Entry System. A system of opening a mine by driving three parallel entries for the main entries. Triturate. To grind or pulverize. Trolley. (1) A small four-wheeled truck, used for carrying the ore bucket underground. (2) An electric locomotive. (3) The arm of a loco- motive or other machine that conducts the electric current from the wire above the track to the machine. Trompe. An apparatus for producing ventilation by the fall of water down a shaft. Trouble. A dislocation or fault; any irregularity in the bed. Trough Fault. A wedge-shaped fault, or, more correctly, a mass of rock, coal, etc.; let down in between two faults, which faults, however, are not necessarily of equal throw. Troughs, or Thirling. A passage cut through a pillar to connect two rooms. Truck. Used synonymously with Barney. Truck System. Paying miners in food instead of money. Trunnions. Cylindrical projections or journals, attached to the sides of a vessel, so that it can rotate in a vertical plane. Trying the Lamp. The examination of the flame of a safety lamp for the purpose of forming a judgment as to the quantity of firedamp mixed with the air. Tub. (1) A mine car. (2) An iron or wooden barrel used in a shaft, for hoisting material. Tubbing. Cast iron, and sometimes timber, lining or "walling of a circular shaft. Tubbing Wedges. Small wooden wedges hammered between the joints of tubbing plates. A GLOSSARY OF MINING TERMS 1147 Tubing. Iron pipes or tubes used for lining bore holes, to prevent caving. Tunnel. A horizontal passage driven across the measures and open to day at both ends; applied also to such passages open to day at only one end, or not open to day at either end. furbary. A peat bog. Turbine. (1) A rapidly revolving waterwheel, impelled by the pressure of water upon blades. (2) A similar type of power generator propelled by steam or air. Turn. (1) The hours during which coal, etc., is being raised from the mine. (2) See Shift. (3) To open rooms, headings, or chutes off from an entry or gangway. (4) The number of cars allowed each miner. Turnout. A siding or passing on any tram or haulage road. Turn Pulley. A sheave fixed at the inside end of an endless- or tail-rope haulage plane, around which the rope returns. See Tail-Sheave. Turntable. A revolving platform on which cars or locomotives are turned around. Tut Work. Breaking ground at so much per foot or fathom. Tuyere. The tubes through which air is forced into a furnace. Two-Throw. When, in sinking, a depth of about 12 ft. has been reached, and the d6bris has to be raised to the surface by two lifts or throws with the shovel, one man working on staging above another. Unconformability. When one layer of rock, resting on another layer, does not correspond in its angle of bedding. Undercast, An air-course carried under another air-course or roadway. Underclay. A bed of fireclay or other less clayey stratum, lying immediately beneath a seam of coal. Undercut. To remove a small portion of the bottom of the bed or the under- clay, so that the mass of coal or mineral can be wedged or blasted down. Underhand Sloping. See Sloping Underhand. Underhand Work. Picking or drilling downwards. Underholing, Undermining. To mine out a portion of the bottom of a seam or the underclay, by pick or powder, thus leaving the top unsupported and ready to be blown down by shots, broken down by wedges, or mined with a pick or bar. Underlie, or Underlay. The inclination of a stratum at right angles to its course or strike; the true dip. Underviewer, or Underlooker. An inside foreman. Unwater. To drain or pump the water from a mine or shaft. Upcast. The shaft through which the return air ascends. Upraise. An auxiliary shaft, a mill hole, or heading carried from one level up toward another. Upthrow. A fault in which the displacement has been upward. Vapor (Mexican). Steam; heated and stinking gas sometimes found in mines, which causes candles to burn dimly and go out. Vein. See Lode. Often applied incorrectly to a seam or bed of coal or other mineral. Vena (Mexican). A thin vein, not over 3 in. thick a knife-blade vein. Vend (North of England). Total sales of coal from a mine. Vent, or Vent Hole. (1) A small passage made with a needle through the tamping, which is used for admitting a squib, to enable the charge to be lighted. (2) Any opening made into a confined space. Ventilating Column. See Motive Column. Ventilating Pressure. The total pressure or force required to overcome the friction of the air in mines; the unit of ventilating pressure or pressure per sq. ft. of area multiplied by the area of the airway. Ventilation. Circulation. The atmospheric air circulating in a mine. Ventilator. Any means or apparatus for producing a current of air in a mine or other airway. Vestry (North of England). A refuse. Viewer. The general manager or mining engineer of one or more collieries, who has control of the whole of the underground works, and also gen- erally of those on the surface. Vug, or Vugh (Cornish). A cavity in the rock. Wagon. A mine car. Wagon Breast. A breast in which the mine cars are taken up to the working face. Wailing. Picking stones and dirt from among coals. 1148 A GLOSSARY OF MINING TERMS Wale (North of England). Hand-dressing coal. Walking Beam. See Working Beam. Wall. (1) The face of a longwall working or breast. (2) A rib'of solid coal between two breasts. (3) A crosscut driven between bords. Walling. See Steening. Walling Cribs. Oak cribs or curbs upon which walling is built. Walling Stage. A movable wooden scaffold suspended from a crab on the surface, upon which the workmen stand when walling or lining a shaft. Wall Plates. The two longest pieces of timber in a set used ina rectangular shaft. Warners. Apparatus consisting of a variety of delicately constructed machines, actuated by chemical, physical, electrical, and mechanical properties, for indicating the presence of small quantities of firedamp in the mines. At present, most of these ingenious contrivances are more suited to the laboratory than for practical application underground. Warning Lamp. A safety lamp fitted with certain delicate apparatus, for indicating very small proportions of firedamp in the atmosphere* of a mine. As small a quantity as 3 % can be determined by this means. Wash. Drift, clay, stones, etc., overlying the strata. Washer. A jig. Wash Fault. A portion of a seam of coal replaced by shale or sandstone. Washing Apparatus, or Washery. (1) Machinery and appliances erected on the surface at a colliery, often in connection with coke ovens, for extract- ing, by washing with water, the impurities mixed with the coal dust or small slack. (2) Machinery for removing impurities from small sizes of anthracite coal. Washout. The erosion of an appreciable extent of a coal seam by aqueous agency. Waste. (1) See Goaf. (2) Very small coal or slack. (3) The portion of a mine occupied by the return airways. (4) Also used to denote the spaces between the pack walls in the gob of longwall working. (5) Refuse material. Waste Gate (English). A door for regulating discharge of surplus water. Water Blast. The sudden escape of air pent up in rise workings, under con- siderable pressure from a head of water that has accumulated in a connecting shaft. Water Cartridge. A waterproof cartridge surrounded by an outer case. The space between being filled with water, which is employed to destroy the name produced when the shot is fired, thereby lessening the chance of an explosion should gas be present in the place. Water Gauge. An instrument for measuring the pressure per square foot producing ventilation in a mine. Water Hammer. The hammering noise caused by the intermittent escape of gas through water in pipes. Water-Jacket. A jacket filled with water, to keep cool a cylinder or furnace. Water Level. An underground passage or heading driven very nearly dead level or with sufficient grade only to drain off the water. Water Right. The privilege of taking a certain quantity of water from a watercourse. Watershed. The elevated land or ridge that divides drainage areas. Waterwheel (English). Overshot, undershot, breast wheels, etc. A wheel provided with buckets, which is set in motion by the weight or impact of a stream of water. Weather. To crumble by exposure to the atmosphere. Weather Door. See Trap Door. Web. The face of a longwall stall in course of being holed and broken down for removal. The length of breast or face brought down by one mining. Wedging. The material, moss or wood, used to render the shaft lining tight. Wedging Crib. A curb or crib of wood or cast iron wedged tightly in place and packed, in order to form a water-tight joint and upon which tubbing is built. Wedging Down. Breaking down the coal at the face with hammers and wedges instead of by blasting. Weigh Bridge (English). A platform large enough to carry a wagon, resting on a series of levers, by means of which heavy bodies are weighed. Weize. A band or ring of spun yarn, rope, rubber, lead, etc., put in between the flanges of pipes before bolting them together, in order to make a water-tight joint; a gasket. .4 GLOSSARY OF MINING TERMS 1149 Well. A sump, or a branch from the sump. Whim. A winding drum worked by a horse. Whim Shaft. A shaft through which coal, ore, water, etc., are raised from a mine by means of a whim. Whin. A hard, compact rock. Whin Dike. A fault or fissure filled with whin and the debris of other rocks, sometimes accompanied by a dislocation of the strata. Whip. A hoisting appliance consisting of a pulley supporting the hoisting rope to which the horse is directly attached. Whitedamp. Carbonic oxide (CO). A gas found in coal mines, generally where ventilation is slack. A product of slow combustion in a limited supply of air. It burns and will support combustion. It is extremely poisonous. Whole Working. The first working of a seam, which divi'des it into pillars. Wild Rock. Any rock not fit tor commercial slate. Win. To sink a shaft or slope, or drive a drift to a workable seam of mineral in such a manner as to permit its being successfully worked. Winch, or Windlass. A hoisting machine consisting of a horizontal drum operated by crank-arm and manual labor. Wind Bore (England). The bottom or suction pipe of a lift of pumps, which has suitable brass holes or perforations for suction of water or air. Wind Gauge. An anemometer for testing the velocity of air in mines. Winding. The operation of raising or hauling the product of a mine by means of an engine and ropes. Winding Engines. Hoisting or haulage engines. Wind Method. A system of separating coal into various sizes, and extracting the dirt from it, which in principle depends on the specific gravity or size of the coal and the strength of the current of air. Wind Sail. The top part of canvas piping, which is used for conveying air down shallow shafts. Wing Bore. A side or flank bore hole. Wings. See Rests and Keeps. Winning. A sinking shaft, a new coal, ironstone, clay, shale, or other mine of stratified material. A working place in a mine. Winse. 'Interior shaft connecting levels, sometimes used as an ore chute. Won. Proved, sunk to, and tested. Work. (1) To mine. (2) Applied to mine working when affected by squeeze or creep. Workable. Any seam that can be profitably mined. Worked Out. When all available mineral has been extracted from a mine it is worked out. Working. Applied to mine workings when squeezing. Working Barrel. The water cylinder of a pump. Working Beam (English). A beam having a vertical motion on a rock shaft at its center, one end being connected with the piston rod and the other with a crank or pump rod, etc. Working Cost. The total cost of producing the mineral. Working Face. See Face. Working Home Getting or working out a seam of coal, etc., from the boundary or far end of the mine toward the shaft bottom. Working on Air. A pump works on air when air is sucked up with the water. Working Out. Working outwards or in the direction of the boundaries of the colliery. Working Place. The actual place in a mine at which the coal is being mined. Workings. The openings of a colliery, including all roads, ways, levels, dips, airways, etc. Wrought Iron. Iron in its minimum state of carbunzation. Wythern (Wales). Lode. Xacal (Mexican). A miner's cabin; a storehouse for mining goods; a shaft house. Yardage, Yard Work. Price paid per yard for cutting coal. Yard Price. Various prices, per yard driven (in addition to the tonnage prices), paid for roads of certain widths and driven in certain directions. Yield. The proportion of a seam sent to market. Zone. In coal-mining phraseology this word means a certain series of coal seams with their accompanying shales, etc., which contain, for example, much firedamp, called a fiery zone, or, if much water, a watery zone. INDEX Abbreviations, mathematical, 18 surveyor's, 89 weights and measures, 1-17 Abel, Prof., 853, 948 Absolute zero, 353 Abutments of dams, 328 Accidents, 969, 975 Acetylene, 871 lamps, 900 Acid waters, pumps for, 346 Afterdamp, 869 Aggregates in concrete work, 206 Air, atmospheric, 845 compressed, 474-484 diffusion compared to gases, 843 humidity, 843 mine, 846 psychrometers or hygrometers, 844 required for combustion of gases, 447 standard, 935 weight and volume, 447, 841, 842 Air-lift pumps, 349 Aitkin's gas indicator, 894 Alabama methods of working mines, 632 Alaskan coals, analyses, 390 Alcohol as fuel, 536 Alkalies, effect on concrete, 210 Allis-Chalmers Co., 251 Almy boilers, 416 Altitude, determination of, in sur- veying, 105 effect on boiling point of water, 363 Aluminum compared to copper, 490, 491 strength of, 170 American Blower Co., 933 American Chemical Society, 378 American Institute of Electrical Engineers, 755 American Medical Association, 853, 855 American Safety Lamp Co., 878 American Society of Civil Engineers: report on concrete, 207 tests of cement, 198 American Society of Mechanical Engineers, 423, 431, 433 American Steel and Wire Co., 738 American Well Works, 554 American wire gauge, 490 Ammonium nitrate, 667 Anaconda Copper Mining Co., 725, Analyses of coals, 378-391 Andre's rule for shaft pillars, 697 Angle of friction, 160 Angles, geometrical construction of, 39 latitudes and departure, tables, 1074 logarithmic tables, 1009 logarithms of trigonometric functions, 1028 method of laying off, 9 of repose, tables, 160, 161, 162 sines and cosines of, 989, 991 tangents and cotangents, 1000 traverse tables, 1073 Angular measure, 9 Annealed copper wire, properties of, 489 Ansell's indicator, 893 Anthracite coal, 371 change to wood, 368 compressive strength, 694 crushing strength, 694 handling, 962 preparation of, 958 pressure against vertical walls, table. 966 Apothecaries' weight, 4 Apparatus for mine rescue, 986 Arc, geometrical construction of, 40 time equivalent, 10 Areas, tables, 1081, 1097 ' Arithmetic, 19-36 Arithmetical progression, 24 Artificial respiration, 970, 987 Ashworth-Hepplewhite-Gray lamp, 876, 877, 888 Asphyxiation, recovery from, 987 Astronomical time in surveying, 100 Atkinson, J. J., 909 Atomic weights of elements, 833 Australian woods, weight, 281 Avogadro's law, 836 A/pirdupois weight, 5 Axis of symmetry, 155 Axle and wheel, 150 oil, 168 Axles, coefficients of friction, 162 Babcock and Wilcox, 366, 397, 416 Baker, 863 Baldwin Locomotive Works. 759 Ball bearing on mine-car wheels, 166 Bamford, Roy, 310 Barker, 870 Barometers, 839 Barometric elevations, table, 142 leveling, 140 1151 1152 INDEX Batteries, electric, 514 Baum6 hydrometer, 537 Beams, 174 deflection formulas, 179 designing of, 176 external sheer and bending moment, table, 175, 177 iron and steel, 187 modulus of rupture, 178 problems in strength, 184 stiffness, 178 table of safe loads, 186 Beard, T. J., 910, 920, 942, 943 Beard-Mackie sight indicator, 894 Bearing values of rivets, table, 173, 174 Beau de Rochas, 532 Belting in power transmission, 272 Belt pulleys, 271 Bending moment of a beam, table, 175, 177 Bethellizing timber, 724 Bickford's fuse, 676 Biram's ventilator, 131 Bitumen, prospecting for, 557 Bituminous coal, 372 preparation of, 959 pressure against vertical walls, 965 Black Diamond culm plant, 702 Blackdamp, 851, 869 Blair, 855, 862 Blasting, 638, 667-691 Blossburg, coal region, 618 Blow-offs, boiler, 416, 417 Board measure, 302 Boilers. 406-454 air required, 451 blowing down, 438 blow-9ffs, 416, 417 capacity water and steam, 443 care of, 438 chimneys, 446 chimneys, erection, 452 cleaning, 438 connecting, 434 connection of steam gauge, 416 coverings for pipes, 419 durability, 443 - .3T,-*. efficiency, 433 equalizing feed, 435 explosion, liability to, 442 feeding and feedwater, 422 feed pumps, 335, 438 feedwater, factors of evapora- tion, 432 feedwater, heating, 430 feedwater, purification, 428 feedwater, testing, 428 filling, 433 fire, cleaning of, 435 firing, 438 firing with solid fuel, 435 fittings, 414 fittings inspection, 441 foaming, 437, 439 fuels, temperature of ignition, 448 furnace fittings, 417 Boilers, fusible plugs, 415, 438 gauges, 438 grates, 417 heating surface, ratio of horse- power, 444, 445 horsepower, standard of, 431 impurities in feedwater, 425 incrustation and corrosion, 424 injectors, 422 inspection, 439 loss of heat from pipes, table, 420 management, 433 of fires, 434 overheating of plates, 427 oxygen and air required for combustion, 448 piping, 412 priming, 436 production and measurement of draft, 451, 453 products of combustion, 446 repairs, 443 safety valves, 414, 438 valves, inspection, 441 scale, 425 . scale-forming substances and remedies, 427 selection of, 441 shutting down, 437 size of chimneys and horsepower of boilers, 454 starting up, 437 steam, 406 stokers, 418 table of work, 445 temperature of fire, 449 of ignition, 448 trials, 430 tubes, weight, 297 uniform steam pressure, 436 water circulation, 444 level, 436, 438 required, table, 423 weight of air, water vapor and saturated mixtures, 447 Bolt heads, proportions, 300 weight, 292 Bolts, weights, 299 Bowron, Chas. E. f 776 Box regulators, 919, 920 Boyle's law, 475, 840 Brackett, F. E., 350 Brass sheets, weights, 293 Brass, strength of, 170 Breathing apparatus, 986 Brick, size and strength, 236 masonry piers, 235 Brickwork, measures of, 6 Bridge wall of a furnace, 417 Bridges, suspension, ropes for, 243, 248 Briggs, 882 Briggs' wire loop, 894 Briqueting fuel, 967 Briquets, cement, 200 British thermal unit, 353 British Westinghouse Co., 743 Broockmann, Dr., 808 INDEX 1153 Broderick & Bascom Rope Co., 237 Bronze, strength of, 170 Brown, Col. D. P., 637 Brown, Thomas J., 402 Brown & Sharpe Gauge, 291, 293, 490 Brownhoist, 966 Brunck, Dr., 862, 863, 870 Buckets, coal, 580, 963 Building materials, weight, 283, 284 Bunsen Coal Co., 738 Burnettizing timber, 724 Burr, W. A., 316 Burrell, G. A., 866, 868 By-product gas, 401 Cables for suspension bridges, 248 strength of, 183 Cableways, 242, 258 Cahall boilers, 416 Calorie, 354 Calorific value of fuel oil, 396 Calumet & Hecla Mining Co., 475 Calyx drilling, 556 Cambria Steel Co., .293 Campbell, Dr. M. R., 372, 373 Campbell, J. R., 857 Canadian coals, analyses, 388 Canaries, effect of afterdamp on, 857 Cantilever, 174 Capacity, metric measures of, 12 Capell ventilator, 933 Carbon as fuel, 365 dioxide, 848 heat and products of combus- tion, 449 in coal, 369, 371 monoxide, 852 Carbureters, 541 Carnegie Steel Co., Ltd., 299, 730, 764, 766 Cartridges, hydraulic, 686 Cast-iron pipe, weight, 294 Catlett, Charles, 370 Ceag electric lamp, 897 Cement testing. 195 boiling test, 197 fineness, 203 machines for testing, 200 measurements of expansion, 196 natural and slag cements, 204 normal tests, 196 primary tests, 196 results of tensile strength tests, 201 sampling, 195 sand for mortar tests, 199 secondary tests, 202 soundness, 196 specific gravity, 203 steam test, 197 tensile strength, 198 time of setting, 202 Cementing materials, 187 injection in mine shafts, 591 mortars, 191, 193 requirements for, 205 specifications, 204 73 Cements, 188 Center of gravity, 155 Centigrade thermometers and Fahr- enheit compared, 355 Central Coal Basin rule for shaft pillars, 698 Centrifugal fans, 931 pumps, 343 Chain machines, 645 Chain, surveyor's, 65 Chains, -strength of, 183 Chamberlain, Rollin T., 852, 859, 864-871 Chance, E. M., 849 Charcoal-iron ropes, 237 Charles' law, 840 Chemistry of gases, 831 Chesneau lamps, 875, 890 Chester, Thomas, 933 Chimneys of boilers, 446 combustion rate, 453 erection, 452 production and measurement of draft, 451, 453 size and horsepower of boilers, 454 Christian, L. A., 484 Chutes, coal, 962 Circles, 48 circumferences and areas, tables, 1097 Circular curves in railroad survey- ing, 109 measure, 9 segments, 49 Circumferences and areas, tables, 1081, 1097 Circumferential stress, 174 Clanny, Dr. W. R., 874, 876 Clanny lamp, 880, 883, 886 Clark, D. K., 290 Clearance of steam engines, 454 Clearfield coal region, 616 Cleats, 614 Clement, J. P., 850 Climax boilers, 416 Clinometer, surveyor's, 67 Clinton wire cloth, 218 Closed work in mines, 606 Clowes, 847, 850, 855, 856, 862, 864, 893 Clowes' hydrogen lamp, 889, 983 Coal, Alaskan, analyses, 390 American, analyses, table, 382- 385, 387 analyses of typical, 381 reports of. 379 proximate, 378 anthracite, see Anthracite Coal, as fuel, 368-394 ash, 379 bituminous, see Bituminous Coal. blacksmith coals, 374 breakers of reinforced concrete, 227 calorific power, 392 Canadian, analyses, 388 cannel, 378 1154 INDEX Coal chutes, 962 classification and localities, 370 coke, yield of, 376 coking, 374 constituents, 368 cost of unloading, 966 crushing and compressive strength of anthracites, 694 cubic contents of 2000 pounds, 968 cubic feet in one ton, 290 domestic, 373 Dulong's formula, 394 dust explosions, 901 fat and dry, 378 firedamp from analyses of, 864 fixed carbon, 379 foreign, analyses, 391 formations, 550 free-burning, 378 gas, analyses, 402, 403 gas coals, 373 heating value, determination of, 392, 394 heating values, table, 382-385 Kent's method, 392, 393, 394 lands, diagram for reporting, 560 lignite, 373 Lord and Haas' method, 392, 393, 394 mines, see Mines. moisture, 379 non-coking, 378 Pennsylvania anthracite, analy- ses, 386 pillars in mines, 692 Pish el's test for coking qualities, 377 pockets 9f concrete, 229 preparation of, 949-968 products of combustion, 446 proximate analysis, 378 sampling for analysis, 378 in prospecting, 559 seams, horizontal, contents of, 289 semianthracite, 372 semibituminous, 372 sizes of prepared anthracite, 289 smithing, 374 specific gravity, tables, 286, 288 splint, 378 spontaneous ignition, 948 steam coal, 374 storage, 949 sub-bituminous, 372 sulphur analysis, 379 temperature of ignition, 448 value as fuel compared with oil, 397 volatile combustible matter, 379 washers, 953 weight equivalent to wood, 366 weights and measurements, table, 287, 288 of English and French, 290 Coefficient of elasticity, 171 Coefficient of friction, 159 Coefficients, in power transmission, 265 Coins, United States and foreign, 16, 18 Coke-oven gas, 402 Coke ovens, 566 Coking coals, 374 Pishel's test, 377 Coleman shaft, 350 Colorado Fuel and Iron Co., 903 Columns, strength, table, 180, 181 wooden, formula, 182 Combined stresses, 182 Combustion of fuels, 363 of gases, 447 Compass, surveyor's, 60-62 Composition of forces, 153 Compressed air, 474-484 classification of compressors, 474 compressors, design of, 483 for haulage plants, 803 installation, 483 operation of, 484 construction of compressors, 475 efficiencies of compressors at different altitudes, 476 explosions, avoiding, 483 friction in pipes, 482 haulage locomotives, 798 hoisting engines, 741 horsepower necessary for com- pressors, 807 locomotive storage tanks, 803 losses in transmission, 478-482 pipe for haulage plants, 805 pipes for transmission, 476 rating of compressors, 475 theory of, 475 transmission of air in pipes, 476 Compressibility of liquids, 307 Compressive stress, 169 Compressors, see Compressed Air. Concrete, 187-233 aggregates used, 206 cementing materials, 187 crushing strength, 212 dams, 331 destructive agencies, 209 expansion and contraction, 211 fire, effect of, 210 Fuller's rule for quantities, 212 joining old with new, 213 measuring ingredients, methods of, 211 mine shaft lining, 737 mine water, effect of, 210 mixing, 212 plain, 206 proportioning of ingredients, 207, 208 report of Joint Committee, 207 retempering, 213 steel reinforcement, 214 strength of, table, 207, 208 thermal changes, effect of, 211 vibration, effect of, 211 INDEX 1155 Concrete, water used, 209 weight of ingredients, 207 working at freezing and high temperatures, 213 working stresses and strength values, 211 Concrete, reinforced, 214 areas and weights of bars, table, 216 braces for wall forms, 223 clamping devices and plank holders, 223 coal breakers, 227 coal pockets, 229 conduits, 226 floor-systems, 218, 220 form work, construction and finish, 220, 221 hooped columns, 214 materials and kinds of bars, 217 members to resist lines of failure, 215 mixers, 223 parts of steel floor-system, 214 principles of construction, 214 retaining walls, 226 shaft lining, 230 tank tower construction, 223 uses in engineering, 223 wall forms, 221,222 _ Condensers for steam engines, 459 Conducting power of substances, 421 Conduction of heat, 359 Conductors of electricity, 488 Conduits of reinforced concrete, 226 Cone, 53 Conical drums, 745 Connecticut River rule, 302 Connellsville, Pa., method of mining, 635 Connor, Eli T., 705 Considere, 211 Construction, concrete, 214 geometrical, 38 masonry, 234 Continental Coke Co., 402 Conversion factors of liquids, 314 of metric system, 13 Copper, compared to aluminum, 490, 491 sheets, weights, 293 strength of, 170 Coquillon's gas indicator, 892 Cord, dimensions of, 6 Corliss engines, 333 starting and stopping, 461 Corliss-valve hoisting engine, 740 Cornish pumps, 333 Corrosion of boil Corrosion of boilers, 424 of metal reinforcement in con- crete, 209 Cosines, tables of, 989, 991 Cotangents, tables of, 989, 1000 Coxe, E. B., 950 Coxe Bros. & Co., 287 Cox's formula, 323 Crawford and McCrimmon, 941 Crude oil, 395 Crushing machinery, 949 Cube root, 27, 1081 Cubes of numbers, tables, 1081 Cubic measures, 6 Culm, flushing of, 702 Cuninghame-Cadbury indicator, 894 Cunningham, W. H., 734 Currency, United States and foreign systems, 16, 17 Current motors, 332 Curtis turbine, 469, 470 Curves in railroad surveying, 109 Cylinder oil. 168 Cylinder ratios of steam engines, 458 Cylinders, 53 contents, 295 Cylindrical rings, 52 sheets, strength of, 174 Dams, abutments and discharge gates, 328 earth, 329 in mines, 327 masonry and concrete, 331 outside of mines, 328 pressure against, 304 refuse, 331 spillways or waste ways, 329 stone, 329 wing, 331 wooden, 328 D'Arcy's formula, 320, 322, 477 Davis, investing atoms of latent heat, 362 Davis, James B., 703, 705 Davis, W. W., 168 Davy lamp, 880, 883, 884 Davy, Sir Humphrey, 874, 876 Dawson, Thomas W., 982 Dead plate of a boiler, 418 Decimal fractions, 20 gauge, 292 Decimals, tables, 2, 4, 5 Deformation, definition, 171 Delabeche & Playfair, 290 De Laval steam turbine, 469, 471, 472 Demanet, 862 Departures, tables, 1074 Designing of beams, 176 Despritz system of hoisting, 750 Diamond drill, 555 Direct stress, 171, 172 Discounts, definition, 23 Displacement of a ship, 7 Ditches, water, 315, 316 Division by logarithms, 33 Dodson culm plant, 702 Dominion Iron and Steel Co., 401 Double shear, 174 Doyle's rule, 302 Drainage of shafts, 596 Drilling in prospecting, 554 Dron's rule for shaft pillars, 698 Drouain, 856 Dry measure, 7 1156 INDEX Dudley, C. B., 378 Dulong's formula, 394, 396 Durability of stone, 236 Dynamite, charging and firing, 680 composition of, 668 thawing, 673 Dynamos, 497 Earth, coefficients of friction, 161 specific gravity, table, 276 Earthwork in railroad surveying, 115 Eavenson, Howard N. t 402 Economic-type boilers, 416 Edison electric cell, 516 Elastic limit, 172 Elasticity, modulus of, 171 Electric current for pumping water, 342 hoisting engines, 742 safety lamps, 896 Electric-locomotive haulage, 815- 831 advantages and disadvantages, 815 alter nating-current locomotives, 830 bonding, 818 cable-reel locomotives, 826 capacity of locomotives, 824 construction of motors, 822 crab locomotives, 827 direct-current locomotives, 822 feeders, 819 rack-rail locomotives, 827 resistance of steel rails, 817 sizes of locomotives, rails and bonds, 818 sizes of wires, table, 821 storage-battery locomotives, 830 tandem locomotives, 826 troubles, 828 wiring, 816 Electrical shock, protecting men from, 980 treatment for, 972 Electricity, 484-531 alternating-current dynamos, 506 alternating-current motors, 508 alternators, 506 aluminum and copper mines compared, 490, 491 aluminum cables, breaking strength, 491 annealed copper wire, 490 annunciator system, 517 arc lamps, 495 armature faults, 528 armature, heating of, 524 batteries, 514 bearings, heating of, 524 bell wiring, 516 brush faults, 523 calculation of wires for trans- mission, 492 circuits, 486 commutator faults, 524 compound-wound dynamos, 501 Electricity, conductors, 488 conductors for electric haulage plants, 496 connections for continuous-cur- rent motors, 504 copper cables, breaking strength, 491 copper cables, capacity, 490 current estimates, 494 current required for direct-cur- rent motors, 496 direct-current circuits, calcula- tion of wires, 492 direct-current dynamos, 497 direct-current motors, 501 dynamo, failure to generate, 527 dynamos and motors, 497 dynamos, electromotive force generated, 500 dynamos, field excitation, 500 electric power, 485 electrical expressions and their equivalents, 486 electromotive force, 485 electromotive force generated by dynamos, 500 field coils, heating of, 524" field excitation of dynamos, 500 firing explosives by, 681 heating of armature, field coil, and bearings, 524 incandescent lamps, 494 induction motors, 508 induction motors, installation and care, 511 insulated wires, 494 motors, 495 multiphase alternators, 507 noise, 525 Ohm's law, 485 regulation of speed of motors, 526 residual magnetism, 527 resistance,_485 resistance in series and multiple, 488 resistance of conductors, esti- mation of, 491 rules for handling, 529 series-wound dynamos, 500 shunt- wound dynamos, 501 signaling, 514 sparking at brushes, 523 speed regulation of motors, 503 strength of current, 484 synchronous motors, 508 transformers, 513 troubles with dynamo and motor, 523 weather-proof line wire, 494 wire gauze, 490 wiring, 488 Electrolysis of concrete structures, 209 Elements, atomic weights and sym- bols, 833 of mechanics, 149 Elevators, water, 349 Ellipse, construction of, 42 INDEX 1157 Ellipse, perimeter of, 50 Eloin lamp, 876, 877 Emery, Charles E., 421 Endless-rope haulage system, 785 Engineers' Club, Scranton, 694 Engineers, stationary, rules for, 473 Engine management, 460 oil, 168, 169 Engines, endless-rope haulage, 787 haulage motor gasoline, 540 internal combustion, 532-548 stationary gas, 540 steam, 454 English coal, weights of, 290 Entries in mines, 607 Equations, solution by logarithms, 36 Equilibrium of liquids, 303 Equivalent orifice, 910 Eschka's method of analyzing coal, 379 Ethane, 870 Ethylene, 871 Euler's formula, 180, 182 Evan Thomas lamp, 886 Evans, .869 Evolution by Ipgarithms, 34 mathematical, 26 Examples, see Problems. Excavations, supporting, 692-738 Expansion by heat, 354 Explosives and blasting, 667-691 amount and kind, 690 analyses of mine air after blast- ing, 670 black powder, sizes of grains, 667 blasting definitions, 687 boiler, 442 caps, 677 care of, 673 charging and firing black pow- der, 678 charging and firing dynamite, 680 detonators, 677 dynamites, composition of, 668 effect of free faces in mining, 688 electric detonators, 677 firing, 676, 679 firing by electricity, 681 for coal mines, 672 for rock work, 668 fuse, 676 handling, 674 high explosives, 667, 669 hydraulic cartridge, 686 in mines, 900 lime cartridges, 687 low explosives, 667 permissible, 672 precautions when tamping, 680 rjroduction of carbon mon- oxide, 852 products of combustion, 670 reversing air current, 985 rules of Bureau of Mines for handling, 675 Explosives and blasting, squibs, 676 storing, 673 strength, comparative, 670 substitutes for blasting in dry mines, 685 thawing dynamite, 673 water cartridge, 687 wedging down coal, 685 External shear of beams, table, 175, 177 Eytelwein's formula, 321 Factor of safety, 172 Fahrenheit thermometers and Centi- grade compared, 355 Fairbanks Company, 200 Fairmount Coal Co., 776 Falling bodies, velocity, 153 Fanning, J. T., 306 Fanning's tables, 322 Fans, 929-944 Biram's ventilator, 931 blades, 943 capacities, 941 Capell ventilator, 933 centrifugal, 930 construction, 942 diameter and speed, 934, 942 disk type, 929 equivalent orifice, 935 evase stack, 934 exhaust, 930 force fans and blowers, 930 Guibal ventilator, 932 inlet velocity, 935 manometrical efficiency, 942 mechanical efficiency, 942 motors, 934, 944 Murgue's formula, 936 Murphy ventilator, 933 Nasmyth, 931 position, 941 ratings, table, 938-940 reversible, 936 Schiele ventilator, 932 Sirocco fan, 933 size of orifice, 942 spiral casing, 944 standard air, 935 Sullivan fans, 936, 937 tests, 944 vacuum and plenum systems, 930 Waddle ventilator, 932 Fathom, 1 Feedwater of boilers, 422 Fire, effect of, on concrete, 210 temperature of, 449 Firedamp, 859, 864 whistle, 895 Fires in boilers, 434 in mines, 945-949 First aid, 969-975 Flapping of belts,. 274 Flue dust, briqueting, 968 Flumes, 318 Forbes' gas indicator, 895 Forces, composition and resolution of, 153 1158 INDEX Forces, moments of, 154 Form work for reinforced concrete, 220 Formulas, mathematical, 20 Foster's rule for shaft pillars, 697 Fractions, arithmetical and decimal, 19, 20 Fraser & Chalmers, 251, 252 French coal, weights of, 290 French Coal Commission, 448 Frick, H. C., Coke Co., 230, 604, 708, 738, 982 Friction, angle of, 160 coefficient of, 159 definition, 159 in haulage, 758 mine cars, 163 reduction by lubrication, 166 resistance of shafting, 162 rolling, table, 160, 162 tables of coefficients and angles of repose, 160-162 tests on mine-car wheels, tables, 164, 165 Fuel oils, 537; see also Petroleum. Fuels, 365-406 air required for combustion, 451 alcohol, 536 briqueting, 967 carbon, 365 coal, 368 coking C9als, 374 combustion of, 363 gas engine, 536 gaseous, 398 gasoline, 536 hydrogen, 365 kerosene, 537 liquid, comparative value, 537 peat, 367 petroleum, 395 temperature of ignition, 448 wood, 365 Fuller, W. B., 212 Functions, trigonometric, of angles, 55 Fundamental relations in trigo- nometry, 55 Furnace fittings, 417 mine, 927 Fuse, 676 Fusible plugs, 415, 438 Galloway, G., 736 Garforth, Sir William, 877 Garforth-Walker gas indicator, 893 Gas, coal, analyses, 402, 403 engine fuels, 536 indicators, 891 natural, 400 natural, prospecting for, 557 producers, 404, 405 water, 403 Gases, acetylene, 871 afterdamp, 869 analyses and heating values 398, 399 as fuels, 398" atmospheric pressure, 838 Gases, atomic weights, 833 Avogadro's law, 836 barometers, 839 blackdamp, 851 blast-furnace, 398 by-product, 401 carbon dioxide, 848 carbon monoxide, 852 chemical reactions, weights and volumes of gases, 834, 835 chemistry of, 831 coke oven, 402 density, 836 diffusion of, 842 ethylene, 871 explosibility, relative, 863 fire damp, 864 heating value at" 32 F., 400 hydrogen, 871 hydrogen sulphide, 871 methane, 850, 859 mine, 845 molecular weights, 834 nitric oxide, 872 nitrogen, 848 nitrogen dioxide, 872 occluded, 860 occlusion and transpiration, 843 olefin, 871 oxygen, 846 oxygen and air required for combustion, 447 paraffin, 870 percentage composition, 834 physics of, 836 rarer mine gases, 870 specific gravity, 277, 837 specific heats, 361 sulphur dioxide, 872 symbols of elements, 833 temperature of ignition, 448 volume, temperature, pressure, etc., relations, 840 volumes when burned in air, 835 weight and volume of air and gases, 841 Gasoline, as fuel, 536 engines, 532 hoisting engines, 741 locomotives for haulage plants, 807 Gates, dam, 328 Gauges, tables of, 291, 292 Gay-Lussac's law, 475, 840 Geological chart for. United States. 551 maps, construction of, 557 Geometrical construction, 38 progression, 25 Geometry, 36-43 in railroad surveys, 109 Geordie lamps, 886 George's Creek coal district, 617 Gilberton water shaft, 350 Glossary of mining terms, 1101 of wire-rope terms, 262 Gobert system of freezing, 591 Gordon electric cells, 516 INDEX 1159 Gottlieb's values for woods as fuel 365, 366 Gould, E. Sherman, 320 Gow, Alex M., 483 Gradient, hydraulic, 320 Grady, P. A., 811 Graham, 854 Graham's law, 842 Grates, boiler, 417 Gravity, center of, 155 Great Britain, currency, 16 weights and measures, 15 Griffith, William, 705 Grouting, 194 Guibal, 862 ventilator, 932 Gyration, radius of, 158 Haas, 848, 853, 856, 861 Haas' formula, 392, 393, 394 Haddock, 733 Hailwood lamp, 888 locks for lamps, 879 Halberstadt, Dr. G. H., 969 Haldane, Dr., 846, 849-851, 854 858, 869, 872-874 Hall, Clarence, 872 Hamilt9n Coal Co., 260 Hardy indicator, 895 Harger, 870 Hauger gas-signaling apparatus, 896 Haulage, 758-831 animal haulage, 775 calculations for jig planes, 784 calculations for low- and high- speed, endless-rope engines, 971 calculations for self-acting in- clines, 781 comparison of endless- and tail- rope systems, 794 comparison of gasoline and other motors, 810 compressed-air haulage, 798 cost of gasoline-locomotive haulage, 809 cost of mule haulage, 777 curvature, 759, 763 diamond switch, 773 electric-locomotive, 815 endless-rope, 785 engine planes, 785 engines for tail-rope system, 793 entry switches, 770 friction, 758 frogs, 771 gasoline-motor, 807 gauge of track, 765 grade equivalents, table, 761 grade resistance, 760 grades and their effects, 781 grips and grip cars, 788 high speed endless-rope haul- age, 790 inertia, 762 jig planes, 783 mules, 775 overhead endless-rope haulage, 790 Haulage, rail elevation, 764 rails, weight of, 766 resistances, 758 room and branch switches, 771 safe grade for mules, 778 self-acting inclines, 778 side-entry, 789 slopes and engine planes, 784 spikes for rails, 769 steam-locomotive haulage, 795 table of rails and accessories, 764, 766, 768 tail-rope system, 792 ties, 768, 770 track laying, notes, 773 tracks on inclines, 779 trackwork, 762 weight of rails for track, 768 Hawksley's formula, 321 Hawsers, 243, 250 Hazard Manufacturing Co., 237 Hazleton boilers, 416 Heading machines, 647 Heat, 352-364 absolute zero, 353 boiling point of water at vari- 9113 altitudes, 363 British thermal unit, 353 calorie, 354 coefficients of linear expansion, 359 combustion of fuels, 363 conducting power of materials, 421 conduction of, 359 effect of, on concrete, 211 equivalence of units, 354 expansion by, 354 mechanical equivalent of heat, 354 melting points and latent heat of fusion of metals, 362 of burning carbon, 449 radiation of, 359 sensible and latent, 361 specific, 360 thermometers, 352 Heberle gate, 955 Heine boilers, 416 Hemp rope for power transmission, Hewitt, William, 251, 253, 264 Hillebrand, W. F., 378 Hoisting, 739-758 balanced, 744 calculations for first-motion engines, 751 calculations for second-motion engines, 757 compressed-air engines, 741 conical drums, 745 Despritz system, 750 electric engines, 742 engines, 739, 740 first-motion engines, 741 flat ropes and reels, 746 forces and moments, 755 gasoline engines, 741 hand- and horsepower hoists, 739 1160 INDEX Hoisting, hydraulic engines, 742 Koepe system, 748 Monopol system, 751 reels, 746 ropes, 239 second-motion engines, 740 steam-power engines, 740 tail-rope balancing, 745 Whiting system, 749 Honeycombing of boiler plates, 426 Hood, O. P., 811, 813 Horsepower, compressed air require- ment, 807 definition, 153 of a stream, 331 of belts, 273 of hoisting engines, 754 of Manila ropes, 269 of steam engines, 456 required to raise water, table, 339 standard of boiler, 431 transmission by shafting, 271 transmission by wire rope, 266, 267 Hughes, H. W. 775, 875, 881 Hughes, Thomas E., 254 Hughes's rule for shaft pillars, 698 Humidifying air current in mines, 902 Humphrey, H. A., 398 Hunt, C. W., 486 Hunt, C. W., Co., 967 Hutchinson, 869 Hyatt bar for reinforced concrete, 217 Hydrated lime, 188 Hydraulic coal classifiers, 953 gradient, 320 hoisting engines, 742 limes, 188 Hydraulics, 307-352 conversion factors, 314 definitions, 307 discharge of water, table, 311 flow of water in open channels, 315 flow through pipes, 320 flumes, 318 formulas for velocity, 321 gauging by weirs, 312-314 gauging water, 309 horsepower required to raise water, table, 339 irrigation quantity, tables, 330 mine dams, 327 outside dams, 328 pump machinery, 333 reservoirs, 327 tunnels, 319 water elevators, 349 water power, 331 See also Water. Hydrogen, 871 as fuel, 365 sulphide, 871 Hydrostatics, 303 Hygrometers, 844, 904 Ignition, temperature of, 448 Ilgner system, 742 Imperial measure, 15 Inclined plane, power required to hoist on, 151 stress in hoisting ropes on, 254 Incrustation on boilers, 424 Indian woods, weight, 282 Indiana coal mining, 618 Indicators, gas, 891 Inertia, moments of, 157 Injectors for boiler feeding, 422 Injuries, treatment of, 969 Institution of Civil Engineers of Great Britain, 398 Instruments, care of surveyor's, 92 leveling, 73 surveyor's, 60-67 Interest on money, computing, 23 Internal-combustion engines, 532- 548 at mines, 538 back firing, 547 carbureter troubles, 548 carbureters, 541 compression troubles, 548 engine starters, 545 four-cycle engines, 532, 533 fuels, 536 gasoline-engine cycles, 532 ignition, 542 misfiring, 547 operation, 545 preignition, 548 spark plugs, 544 starting the engine, 545 stationary gas engines, 540 stopping the engine, 545 troubles and remedies, 547 two-cycle engines, 533, 534 International Bureau of Weights and Measures, 11 Interstitial currents, 956 Involution, 25 by logarithms, 34 Iowa coal mining, 618 Iron, strength of, 170 plates, weights, 293 wrought, weight, 293, 298, 301 Irrigation quantity, tables, 330 Jeffrey-Robinson coal washer, 953 Jet pump, 349 Jig planes, 783 Johnson, A. L., 217 Johnson, W. R., 288 Joule's investigations, 354 Kahn trussed bar for reinforced concrete, 218, 226 Kehley's Run Colliery, 327 Kent's method of determining heat- ing value of coal, 392-394 Kentucky Mining Institute, 731 Kerosene as fuel, 537 as remover of scale on boilers, 425 INDEX 1161 Kind-Chaudron system of shaft sinking, 592 Kinetic energy, 153 King, A. J., 811, 813, 866, 871 Knight bucket impact wheel, 475 Koehler, 862 Koepe system of hoisting, 748 Koppers' regenerative ovens, 401 Kutter's formula, 317, 321 Lacing of power belts, 274 Laminations of boiler plates, 426 Lamps, 874-891 acetylene, 900 Ashworth-Hepplewhite- Gray lamp, 888 bonnets, 876 bull's eye, 887 cap electric lamps, 898 Chesneau lamp, 875, 890 circulation of air, 877 Clanny lamp, 880, 883, 886 cleaning, 883 Clowes' hydrogen lamp, 889, 983 Davy lamp, 880, 883, 884 deflector, 887 design, 875 electric, 896 Evan Thomas lamp, 886 failure of lamps, 884 gas indicators and signaling devices, 891 gauzes, 875 Geordie lamps, 886 glasses, 876 Hailwood lamp, 888 height of gas cap, 882 igniters, 878 illuminating power, 880 locks, 878 Marsaut lamp, 874-876, 880, 887 Mauchline lamp, 887 Mueseler lamp, 877, 887 multiple gauzes, 876 oils, 879 Pieler lamp, 890 principle and origin, 874 protector lamp, 888 specifications, 875 Stephenson lamp, 880, 886 Stokes' alcohol lamp, 889 Stuchlick acetylene lamp, 891 testing fpr gas, 882 testing for methane, 881 Tombelaine acetylene lamp, 891 wicks, 877 Wolf lamp, 876, 878, 880, 888 Lang lay ropes, 238, 242 Latitude, determination of, in sur- veying, 105 and departures, tables, 1074 Law of mechanics, 149 Lay of wire ropes, 238 Lead, strength of, 170 League, length of, 1 Le Chatelier, 805 flask, 204 gas indicator, 892 Leclanche' cell, 514 Lehigh and Wilkes-Barre Coal Co., 604, 734 Lehigh Valley Coal Co., 735 Lehmann, 872 Leschen & Sons Rope Co., 237 Leveling, 73-76 barometric, 140 Lever safety valve, 414 Levers, 149 Lewes, Prof., 948 Libin gas indicator, 893 Lime mortars, 191 Limes, 188 Line shafting, 270 Linear measures, 1 Link-Belt Engineering Co., 237, 269, 962, 968 Lippman system of shaft sinking, 593 Liquid measure, 7, 8 Liquids, comparative value as fuel, 537 compressibility, 307 equilibrium, 303 pressure, 303-306 specific gravity, 277, 538 specific heats, 361 Liveing gas indicator, 892 Locomotive boilers, inspection, 441 Locomotives, electric, for haulage, 815 for mine haulage, 795 gasoline, 807 Logarithmic tables, 1009 Logarithms, 29-36 of trigo nometric functions, table, 1028 Longitude and time, 10 Longwall system of mining, 652-666 advantages and disadvantages, 654 buildings, pack walls, and stow- ing, 666 control of roof pressure, 665 in contiguous seams, 664 in flat seams, 655 in inclined thick seams, 664 in panels, 661 in pitching seams, 657 in thick seams, 663 labor and trade conditions, 654 rectangular long wall, 656 roadways, 665 roof pressure, 653 Scotch or Illinois plan, 655 starting workings, 664 surface damage, water, gas, etc., 654 timbering the face, 666 waste, 653 Lord and Haas' method, 392, 393, 394 Lord, N. W., 400 Lovatt, A. L., 788 Low gas-signaling apparatus, 896 Lubricant tests, 168 Lubricants, best for different pur- poses, 169 1162 INDEX Lubrication, 166 of wire ropes, 257 Lucas, F. E., 401 Lungmotor, 987 McCutcheon gas indicator, 893 McDonald, W. Va., coal, 380 McKibben, Frank P., 705 McMyler dump, 967 MacGeorge, E. F., 555 Machine mining, 644 Machinery, crushing, 950 elementary forms, 149 Manila ropes, horsepower of, 269 Mapping, in surveying, 95 Maps, geological, 557 Mariotte's law, 840 Marks' investigations, 362 Marsaut lamp, 874-876, 880, 887 Marsh gas, 859 Marcus screen, 960 Martin, R. D., 402 Masonry, 234-236 absorptive power of stone, 230 brick, 236 crushing strength of stones and piers, 235 dams, 331 durability of stone, 236 materials, coefficients of fric- tion and angles of repose, 160 measures of, 6 safe-bearing values of materials, 234 strength of stone, 234 supports for excavations, 735 Massachusetts Institute of Technol- ogy, 421 Materials, properties of, 275 strength of, tables, 169, 170, 171 Mathematics, 18-59 Mauchline lamp, 887 Measure, angular, 8 board, 302 brickwork, 6 circular, 9 conversion factors, metric and United States, 13, 14 displacement of ships, 7 dry, 7 Great Britain, 15 linear, 1 liquid, 7 masonry, 6 metric system, 10 square, 3 surface, 3 surveyor's linear, 1 surveyor's square, 3 timber, 301 time, 10 tonnage of ships, 7 volume, 6 water, volumes and weights, 8 weight, 3 Measurements of boiler tubes, 297 of coal, 287, 288 Mechanical powers, 149 Mechanics, 149-169 center of gravity, 155 composition and resolution of forces, 153 elements, 149 falling bodies, 153 friction, 159 moment of inertia, 157 moments of forces, 154 radius of gyration, 158 section modulus and moment of resistance, 159 work, 153 Mensuration of solids, 50-54 of surfaces, 43-50 Meridian, determination of, in sur- veying, 99 Merivale's rule for shaft pillars, 697 Metals, melting points and latent heat of fusion, 362 relative heat conductivities, 359 specific gravity, table, 277 strength, 170, 296 weight, table, 278 Methane, 850, 859 Methods of mining, 604-666 Alabama methods, 631 battery breasts, 626 blasting after undercutting, 642 Brown's method, 637 buggy breasts, 622 chutes, 623 cleats, 614 closed work, 606 Connellsville, Pa., method, 635 contiguous seams, 629 double-chute rooms, 625 drawing pillars, 648 entries, 607 flat seams, 616 inclined seams, 626 longwall w 9 rk, 644, 652-666 machine mining, 644 mining and blasting coal, 638 New Castle, Col., method, 631 open work, 604 panel system, 637 pillar-and-stall systems, 634 pillar drawing, 648 pitching seams, 619 roof slip, 616 room-and-pillar systems, 607 rooms, 611 shooting off the solid, 638 single-chute rooms, 624 small seams, 621 steam-shovel mines, 605 Tesla, Cal., method, <632 thick and gaseous seams* 620 thick non-gaseous seams, 621 undercutting and solid shooting, 643 Williams, J. L., method, 636 Metric system, 10 conversion factors, 13 Mice, effect of afterdamp on, 857 Midvalley Coal Co., 810 INDEX 1163 Vline laws of Pennsylvania, 906, 918 Mine-rescue apparatus, 986 work. 984 Mine safety, 975-989 mismanipulation of controlling devices, 980 premium system and company rules, 976 protecting from electricity, 980 safeguarding machinery, 978 safety practices of Prick Coke Co., 982 supervision, 975 Vline surveying, laying out sharp curves, 133 shafts and slopes, 77-82 underground, 83-92 Vf ine timbering, 707-730 longwalfface, 666 Vline water, effect of, on concrete, 210 Minerals, specific gravity, table, 276 Vliner's inch, 309 Vlines, accidents, 969, 975 air, 846 air affected by gasoline locomo- tives, 811, 812 air after blasting, analyses, 670 air, humidity of, 843 batteries for signaling, 514 blasting, 687 blasting, substitutes for, 685 cars, friction, 163-166 coal-bearing formations, 550 compressed-air locomotives, 798 dams, 327, 337 drainage of shafts, 596 effect of free faces, 688 electric-locomotive haulage, 815 entries, 607 explosive condition, 900 explosives and blasting, 672 fires, 945-949 flushing of culm, 702 furnace construction, 927 gases, 845 gasoline-motor haulage, 807 haulage, 758-831 heat and humidity, effect on miners, 873 hoisting, 739-758 induction motors, 509 internal combustion engines, 538 lamp houses, 884, 899 lamp stations, 602 machinery, lubrication, 166 methods of working, 604-666 mules, 775 opening a mine, 563-604 plan arrangement, 925 prospecting, 549 pump machinery, 333 pumps, electrically driven, 343 pumps for acid waters, 346 refuse dams, 331 reporting on coal lands, dia- gram, 560 rooms, 611 Mines, sampling and estimating amount of mineral available, 559 sampling coal for analysis, 378 shaft bottoms, 599 shaft lining of concrete, 230 shafts, 578-596 slope bottoms, 596 slopes, 575 stables, 601 steam l9comotives, 795 supporting excavations, 692- 738 surf ace tracks, 603 telephone system, 521 trackwork, 762 tunnels, 509 ventilation, 831-945 water buckets, 350 water elevators, 349 wedging down coal, 685 wire ropes, use of, 237 Mining engineering rule for shaft pillars, 697 machines, 644 methods, 604-666 terms, glossary, 1101 Mixers for concrete, 223 Modulus of elasticity, 171 of rupture, 178 of rupture of stone, 234 section, 159 Molecular weights of elements, 834 Moment of resistance, 159 of beams, 176 Moments of forces, 154 of inertia, 157 Monetary systems, 16, 17 Monopol system of hoisting, 751 Moore, Edwin A., 401 Mooring lines, 250 Morin's experiments, 720 Mortars, 191-205 adhesion, 194 cement, 191 composition in brick piers, 235 compressive strength, 193 grouting, 194 laying in freezing weather, 194 lime. 191 materials required, 192 percentage of water for sand, 199 properties of cement, 193 sand for tests, 199 retempering, 194 shrinkage, 194 tensile strength, 193 Motors, current, 332 electric, 497 Mueseler lamp, 877, 887 Mules for mine haulage, 775, 809 Multiplication by logarithms, 32 Murgue, M. D., 910, 936, 942 Murphy ventilator, 933 Nails, size and weight, 299 Nasmith, 854 Nasmyth fan, 931 1164 INDEX Natural cement, 188, 189 sines and cosines, tables, 991 tangents and cotangents, tables, 1000 Neville's formula, 321 New Castle, Col., method of work- ing mines, 631 New England Gas and Coke Co., Everett, Mass., 399, 401 Nitric oxide, 872 Nitrogen, 848 dioxide, 872 Nitroglycerin, 667 Nolten, G., 555 Norris, R. Van A., 163, 944 Nova Scotia Steel and Coal Co., 402 Noyes, W. A., 378 Numbers, squares and cubes of, tables, 1081 Nuts, iron, weights, 292 proportion, 300 Ohio State University, 392 Ohm's law, 485 Oiling of mine cars, 163 of mine machinery, 166 Oils, for safety lamps, 879 fuel or compound, 537 tests, 168 Opening a mine, 563-604 coke ovens, 566 cost of opening and production, 564 drifts, 568 engine and pump room, 602 grades, 565 location of opening, 567 locatio.n of surface plant, 565 mining plant, 566 mining village, 566 rock tunnels, 571 safety appliances, 575 shafts, 578-596 sidings, 565 slope and shaft bottoms, 596 slopes, 575 stables,601 surface tracks for slopes and shafts, 603 tracks on bottom of slopes and shafts, 596, 599 tunnels, 569 Open work in mines, 604 Ormsbee, J. J., 954 Orvitz, 870 Otto cycle engines, 532 Oxygen, 846 required for combustion of gases, 447 Pamely's rule for shaft pillars, 697 Panel system of mining, 637 Parallelogram of forces, 154 Parallelograms, 44 Parallelepipeds, 52 Parr, 870 Paul, J. W., 875, 883 Peat as fuel, 367 Pdclet, 421 Pelton bucket impact wheel, 475 Pelton Water Wheel Co., 322 Pennsylvania anthracite coals, an- alyses, 386 Pennsylvania Coal Co., 229 Pennsylvania Gas Coal Co., 403 Pennsylvania R. R. Co., 288 Percentage, 22 Perch, dimensions of, 1, 3, 6 Percy, Dr., 948 Pescheux gas-signaling apparatus, 896 Petroleum as fuel, 395 advantages and disadvantages, 397 calorific value, 396 composition of crude, 395 flash point and firing point, 395 prospecting for, 557 ultimate analysis, 396 value as fuel compared to coal, 397 Pfeiffer, G. W., 900 Philadelphia & Reading Coal & Iron Co., 350, 603, 725, 727, 969 Philippine woods, weight, 281 Phosphorus in coal, 370 Physics of gases, 836 Pick machines, 644 Picric acid, 667 Pieler lamp, 890 Piers, stone masonry, 235 Piez, 967 Pillar-and-stall systems of mining, 634 Pillar drawing, 648 Pine Hill coal breaker, 227 Pins, surveyor's, 66 Pipes, cast-iron, weight, 294 C9ntents, 295 dimensions of iron welded, 296 thickness for heads and pres- sures, 306 water, friction in, 323 wood, 306, 307 Piping for compressed air, 476 of boilers, 412 Pishel's test for coking coal, 377 Piston speed for steam engines, 458 Pittsburg coal region, 616 Plane, inclined, power required on, 151 Plane trigonometry, 54-59 Plotain, 856 Plow-steel ropes, 238 Plymouth Coal Co., 733 Poetsch system of freezing, 591 Polaris, observation of, in surveying, 101-105 Polygons, 45 Polyhedrons, 50 Porter, 870 Porter, H. K., Company, 799, 801 Portland cement, 188, 189, 195, 204 Power, definition, 153 pumps, 341 Power transmission, 264-275 belt pulleys. 271 belting, 272 INDEX 1165 Power transmission, constants for ropes on different materials, 267 diameters of sheaves, table, 266 distance between bearings of shafts, 270 flapping of belts, 275 formula of horsepower trans- mitted, 266 Jiemp rope, 268 horsepower transmitted by shafting, table, 271 horsepower transmitted uy steel rope, 267 line shafting, 270 manila ropes, 269 sheaves, 266 value of coefficients, table, 265 Powers of numbers, 26 Preparation of coal, 949-968 anthracite, preparation of, 958 bituminous, preparation of, 959 briqueting, 967 buckets, 963 chutes, 962 corrugated rolls, 950 cost of unloading, 966 cracking rolls, 949 crushing machinery, 949 disintegrating rolls and pul- verizers, 950 hammers, 950 handling of material, 962 hydraulic classifiers, 953 interstitial currents, 956 jigs, 954 removal of sulphur from coal, 957 screens, 951 sizing and classifying appa- ratus, 951 tipple design, 962 Pressure of liquids, 303-306 Priestly, 849 Prismoids, 50 Problems: air compressors, volume, 476 air current, division, 919 air current, measurement, 908, 912, 917 air current regulators, 920, 921 air supply, in combustion, 451 angle of repose, 160 angles, latitude and departure, 1073 area of wire, 490 barometric leveling, 141 belting, horsepower of, 273 bending moment of a beam, 176 boiler efficiency, 433 boiler feedwater, factor of evap- oration, 433 boiler feedwater, purification, 429 boiler heating surface, 445 boiler horsepower and evapora- tion, 431 Problems: cantilever beam, reaction. 175 center of gravity, 156 chimney, height and draft, 452, 453 coefficient of friction, 159 combustion, air required for, 448 compressed air storage tanks, 804, 805 compressors for haulage plants, 806 cost of opening a mine, 564 designing of beams, 178 electric current estimates, 495 electric current, etc., 485 electric current feeders, 497 electric-locomotive feeders, 820, 821 electric resistance, 488 electric wire, resistance, 491 electricity, transmission, 493 gas required to displace coal, 400 gases, chemical reactions, 835 gases, ^percentage composition, 834 gases, volume, weight, tempera- ture, etc., 840, 841 gases, volumes when burned, 836 gases, weight, volume, and loss in boilers, 446 geometrical, 38-43 haulage on inclines, 782, 784 head of water, 322 hoisting, conical drum for, 745 hoisting engines, calculations for, 754, 758 hoisting, rope and reel, 747 horsepower of haulage engines, 791, 792 horsepower of water, 153 horsepower required on in- clined plane, 151 _ humidity of mine air, 844 inertia, moment of, 158 kinetic energy of water, 153 levers and power, 1.50 logarithmic, 30-36 mathematical, 22-29 measuring concrete materials, 212 mensuration, 46-48 mine entries, 611 mine locomotive power, 797, 798 mine pillars, 696 mine shaft timbering, 715 mine shaft tubbing, 737 mine shafts, size, 579 moment of resistance, 159 mortar materials, 192, 199 power transmission, 268, 269 pressure of liquids, 304 pulleys in power transmission, 272 pump and horsepower required to raise water, 338 radius of gyration, 158 resistance to haulage, 759, 760, 761, 762 1166 INDEX Problems: rope-size for hoisting, 245 safety valve, weight for, 414 sand, percentage of voids in, 190 screw, weight raised by, 151 section modulus, 159 sines of angles, 990 siphon discharge, 352 solar observations in surveying, 105 specific gravity, 275 specific heats, 361 steam engines, cooling water for condenser, 460 steam engines, cut off and ex- pansions, 455 steam engines, horsepower, 457 steam engines, injection water for condensers, 460 steam engines, mean effective pressure, 456 steam engines, piston speed, 458 steam pipe, elbows, 412 steam pressure, 408, 409 steam, quality of, 410 stiffness of beams, 178 strength of beams and props, 184 strength of columns, 181 strength of pipes, 174 stress, 172 surveying, 144-148 surveying shafts, 78-80 temperature of fire, 450 temperature stress, 174 ties for mine tracks, 770 timber measures, 302 time and longitude, 101 track curvature, 763 trigonometric, 58, 59 ventilating pressure, 928 water, conversion into steam, 362 water velocity, 307, 308 wirfe ropes, bending stress, 251 Producer gas, 404 Progression, arithmetical, 24 geometrical, 25 Prony's formula, 321 Properties of materials, 275 \ Proportion, mathematical, 21 Props, strength of, 184 Prospecting, 549-563 bore-hole records, 558 coal-bearing formations, 550 construction of geological maps and cross-sections, 557 diagram for reporting on coal lands, 560 dip and strike, 558 drilling, 553 earth augers, 553 exploration by drilling or bore holes, 553 for petroleum, natural gas, and bitumen, 557 outfit, 549 percussion drills, 554 plan of operations, 549 Prospecting, sampling and estimat- ing amount of mineral, 559 Protector lamp, 888 Psychrometers, 844 Pulley, belt, for power transmission, 271 element of machinery, 152 Pulmotor, 989 Pulsometer, 349 Pump machinery, 333-352 air-lift, 349 amount of water raised by single-acting lift pump, 340 boiler feed-pumps, 335 capacity, table, 336, 340 centrifugal, 343 Cornish pumps, 333 depth of suction, 338 discharge at various piston speeds, 344 electric current consumed for pumping water, 342 electrically driven, in mines, 343 for acid waters, 346 foundations, 346 horsepower required, 336 jet pump, 349 management, 346 packing, 333 piston speed, 335 power, 341, 342 power, electrically driven, 342 ratio of areas to diameters of cylinders, 336, 337 ratio of steam and water cylinders, 335 simple and duplex pumps, 333 sinking pumps, 346 speed of water through, 334 stations, 346 vacuum, 349 valves, 341 Puzzolan cement, 188 Pyramids, 53 Quin, Robert A., 289 Radiation of heat, 359 Radii and deflection, table, 111 Radius of gyration, 158 Railroad surveying, 109 Rails, table 9f, 764, 766, 768 Ralph's gas indicator, 893 Ramsay, Sir William, 845 Ramsey, Robert, 604 Rankine's formula, 180 \ Rjiteau turbine, 409, 470 Ratio, 21 Reactions of beams, 175 Reciprocals, 23 Recovery work, 985 Refraction, table, 107 Refuse dams, 331 Regulators of air current, 919, 920 Reinforced concrete, 214 Repose, angle of, 160 Rescue work, 984 INDEX 1167 Reservoirs, 327 Resistance, moment of, 159 Resolution of forces, 153, 154 Resultant of forces, 153 Resuscitation apparatus, 987 Reversing air current, 985 Reynoldsville coal region, 617 Richards, Frank, formula, 477 Richards, Prof. R. H., 955, 956 Right angles, 9 Rings, 49 cylindrical, 52 Risdon Iron Works, 309 Rittinger, 955 Rivets, shearing and bearing values, table, 173 Roadway, surface, rolling friction for, 162 Roane Iron Co., 809 Robb-Mumford boilers, 416 Rock tunnels, 571 Roebling's line wire, 494 Roebling's Sons Co., John A., 237, 245, 264, 266, 291 Roller bearings on mine-car wheels, 166 Rolling friction, table, 160, 162 Root, cube, 27, 1081 fourth and fifth, 28 method of extracting, 29 square, 26, 1081 Rope, glossary of terms, 262 hemp, 268 manila, 269 steel, 237 strength of, 183 wire, 237 Roper's safety-valve rules, 414 Rupture, modulus of, 178 Safety devices, 575, 982 factor of, 172 lamps, 874-891 valves, 414 Salt, W. G., 788 Sand for mortar tests, 199 used in cements, 189-191 Scale of tenths of a foot, 2 Scale, on boilers, 425 Schiele ventilator, 932 Schmidt, E. C., 759 Scholz, 873 Schondorff, 805 Scotch boilers, 416 longwall system of mining, 655 Screens, coal, 951 Screw, element of machinery, 151 threads, proportions, 300 Screws, wood, 298 Scribner's rule, 302 Seale ropes, 240, 242, 244 Sea-water, effect on concrete, 210 Section modulus, 159 Sectors, 49 Sederholm, E. T., 251, 252 Segments, circular, 49 spherical, 52 Self rescuer, 987 Settling factors for minerals in water, 956 Sewell seam coal, 380 Shade Coal Mining Co., 810 Shaf er resuscitation method, 970, 987 Shafting, frictional resistance of, 162 line, 270 Shafts, bottoms, 599 buckets, 580 cementation process, 591 compartments, 578 construction of, 578-596 covering, 582 data, table, 576, 577 drainage and pumping, 596 draining the ground, 586 enlarging and deepening, 593 freezing processes, 591 Kind-Chaudron system, 592 lining of concrete, 230 Lippman system, 593 long-hole method, 585 pneumatic process, 590 shoes for shaft sinking, 588 sinking head frame, 581 sinking through firm ground, . 5 83 sinking through running ground, 586 sinking tools, 580 size, 578 surveying, 77 Triger method, 590 upraising, 594 ventilation and lighting, 583 Shaw gas-testing machines, 895 Shearing stress, 171 values of rivets, table, 173 Sheaves for wire rope transmission, 266 Sheet-metal gauges, 291 Shipping, measures used in, 7 Shoes for shaft sinking, 590 Signs, mathematical, 18 trigonometric, 55 Simon's method, 856 Simple stress, 171, 172 Sines, tables of, 989, 991 Single shear, 172 Sinking mine shafts, 583 Siphons, 351 Sirocco fan, 933 Slope bottoms, 596 Slopes in mines, 575 surveying, 82 Sluice head of water, 310 Smith, Joseph, 877 Solar observation, in surveying, 105 Solid shooting, 638 Solids, center of gravity, 156 mensuration of, 50-54 specific heats, 360 Southern Coal and Coke Co., 809 Spark plugs of eng-ines, 544 Specific gravity, 275 cement, 203 coal, tables, 286, 288 dry woods, 278 gases and vapors, table, 277 1168 ' INDEX Specific gravity, liquids, 277 metals, table, 277 minerals and earth, table, 276 miscellaneous, 278 Specific heat, 360 Specification for cement, 204 Sphere, 51 Spherical segments, 52 zcfties, 52 Spikes, size and weight, 299 Spillways of dams, 329 Splicing wire rope, 255, 256 Splitting of air current, 918, 922 Spontaneous combustion, 948 Spring Valley Coal Co., 735 Square measure, 3 root, 26, 1081 Squares of numbers, tables, 1081 ' Squibs, 676 Stadia surveying, 134 Stag Canon Fuel Company, 684, Stag Canon Mines, 402 Stanley header, 647 Stassart, 880, 881 Stationary engineers, rules for, 473 Steam, flow of, 410 pipes, covering for, 419 pipes for engines, 412 quality, 410 resistance of elbows and valves, 411 saturated, properties, 406, 407 superheated, 409 weight delivered, table, 411 Steam engines, 454-474 area of piston rod, allowance for, 458 clearance, 454 comparison with turbines, 469 compound slide-valve engine, 462 condensers, 459 condensing slide-valve en- gine, 461 Corliss engine, compound, 461, 463 cut-off, 455 cylinder ratios, 458 engine management, 460 faulty bearings, 463 faulty brasses, 466 faulty oiling, 467 grit in bearings, 468 hoisting engines, 740 horsepower, 456 hot bearings, 465 improper valve setting, 464 jet condenser, 460 mean effective pressure, 455 mechanical efficiency, 458 non-condensing slide-valve engine, 461 oil and grease cups, 461 piston speed, 458 pounding of engines, 463 priming, 464 ratio of expansion, 455 Steam engines, requirements, 454 reversal of pressure, 464 rules for stationary engineers, starting and stopping, 460 stating sizes, 457 surface condensers, 459 warming up, 460 Steam-shovel mines, 605 Steam turbines, 469 care of gears in DeLaval turbines, 472 comparison with engines, 469 consumption of steam, 469 economy, 472 finding horsepower, 470 operation, 471 troubles, 470 types, 469 Stearns, Irving A., 288 Steavenson, A. L., 895 Steel plates, weights, 293 reinforcement of concrete, 214 rope, see Wire Ropes. strength of, 170 supports for excavations, 730 tape, surveyor's, 66 Stephenson, George, 874, 876 Stephenson lamp, 880, 886 Stirling boilers, 416 Stirling, Paul, 958 Stokers, mechanical, 418 Stokes' alcohol lamp, 889 Stone, absorptive power, 236 crushing strength, 234, 235 durability, 236 in masonry, 234 Straight line formula, 180 Strain, 171 Strength of materials, 169-187 beams, table, 174, 186, 187 brick in masonry, 236 cement briquets, 201 cement mortars, 193 cement, table, 208 chains, 183 columns, 180 cylindrical shells and pipes, 174 metals, 170, 296 ropes, 183 seasoned timber, 184 stone in masonry, 234 tables, 170, 171, 181, 186 wire ropes, 246-249 wood, 171 Stress, combined, 182 definition, 169 direct, formulas, 172 of concrete, 211 on wire rope, 251 Stromberg-C a rlson Tele phone Manufacturing Company, 521 Stuchlick acetylene safety lamp, 891 Suction lift of pumps, 338 Sullivan fans, 936, 937 Sullivan pressed-steel plank holder, 223 INDEX 1169 Sulphur dioxide, 872 in coal, 370 Sun, parallax in altitude, table, 106 Supporting excavations, 692-738 advantages of steel timbering, 735 barrier pillars, table, 699, 700 built-up packs and cribs, 705 chain pillars, 699 coal pillars, 692 cost of steel and wood timber- ing, 733 dry filling, strength, 706 entry pillars, 697 flat seams, 707 flushing of culm, 702 masonry shaft lining, 735 packs and cribs, 705 pillars in inclined seams, 698 pitching seams, 712 reserve pillars, 699 room pillars, 695 shaft linings, 735 shaft pillars, rules, 697 slope pillars, 696 squeeze and creep, 701 steel and masonry supports, 730 steel gangway timbers, 732 timbering with wood, 707 tubbing, 736 weight on pillars, 696 Surface measures, 3 Surfaces, mensuration of, 43-50 Surveying, 60-148 abbreviations, 89 barometric leveling, 140 care of instruments, 92 chain, steel tape, and pins, 65 circular curves, 109 clinometer, 67 compass, 60 cost of railroad work, 119 curved railroad tracks, 124 curves in a mine, laying out, 133 determination by observing Polaris, 101 determination of latitude and corrections for altitude, 105 determination of meridian, 99 errors in closure, 94 field notes for curves, 115 instruments, 60-67 leveling, 73, 90 mine corps, 92 mine surveys, 83 note taking, 88 outside surveys, 68 pitching work, 90 Polaris, observation of, 101-105 problems, 144 radii and deflections, table, 111 railroad location, 119 railroad surveys, 109 shafts, 77 slopes, 82 solar observation, 105 stadia surveys, 134 time, 100 transit, 62 Surveying, transit surveying, 67 traversing and mapping, 93 underground surveys, 83 Surveyor's linear measure, 1 square measure, 3 Suspension bridges, ropes for, 243, ^48 Susquehanna Coal Co., 163, 288, 289, 735 Swan gas indicator, 893 Swedish wire rope, 237 Swoboda, H. O., 897 Sykes, Wilfred, 755 Sylvester resuscitation method, 971, 987 Tangents, tables of, 989, 1000 Tank tower of reinforced concrete, 223 Taylor coal breaker, 227, 229 Taylor, W. Purves, 211 Telephone system in mines, 521 Temperature of fire, 449 stress, 174 Temple Iron Co., 737 Tennessee Coal, Iron & Railroad Co., 725, 738 Tensile stress, 169 Tesla, CaL, method of working mines, 632 Tests of cement, 195 of lubricants, 169 of mine-car wheels, 163 Thermometers, 352 Fahrenheit and Centigrade compared, 355 Thompson, Prof, G. R., 882 Thurston, 169 Tiller rope, 244 Timber measure, 301 table of constants for, 184 weight, 283 Timbering in mines, 707-730 bad roofs, 709 choice of timber, 707 cost compared with steel, 733 cost of preservation, methods, 725, 726 cutting and storing timber, 722 destructive agencies, 723 durabilityof treated timber, 727 economy in use of treated tim- ber, 728 entry timbering, 710, 713 four-stick sets, 711 framing timbers, 720 in flat seams, 707, 710 in loose dry material, 716 in pitching seams, 712, 713 in rock, 715 in swelling ground, 717 in wet ground or quicksand, 717 joints, 721 limiting angle of resistance, 720 longwall face, 666 open-tank treatment, 724 placing sets, 720 preservation, 723 pressure treatment, 724 1170 INDEX Timbering in mines, props, 707 room timbering, 707, 712 shaft timbering, 715 square frame at foot of shaft, 718 square-set timbering, 718 supporting face while under- cutting, 710 systematic timbering, 708 three-stick sets, 711, 714 two-stick sets, 710, 713 undersetting of props, 712 Time, 100 measure of, 10 Tin, strength of, 170 Tombelaine acetylene lamp, 891 Ton, cubic measurement, 6 long, 6 shipping, 7 short, 5 Tonnage of ships, 7 Torricelli vacuum, 839 Trackwork in mines, 762 Tracks, shaft bottoms, 599, 601 slope bottoms, 596 surface tracks, 603 Trade discount denned, 23 Tramways, 260 cables, 249 ropes for, 242 Transformers, electric, 513 Transit, surveyor's, 62-65, 67-73 Transmission of power, 264-275 of pressure through water, 305 Trapeziums, 45 Trapezoids, 44 Traverse tables, 1073 Traversing in surveying, 93 Treatment of injured persons, 969 Trenton Iron Co., 237, 251, 264, 291 Triangles, 43 solution of, 56 Triger method of sinking shafts, 590 Trigonometric functions, table of logarithms of, 1028 leveling, 76 tables, 989 Trigonometry, plane, 54-59 Troy weight, 4 Tubes, boiler, 297 Tunnels for water, 319 mine, 569 Turbines, steam, 469 Turf as fuel, 367 Turquand's gas indicator, 892 Ultimate strength of flexure, 178 of materials, 172 Unit stress, 169 United-Otto ovens, 401 United States, currency, 16 measures, conversion factors to metric, 13-15 United States Bureau of Mines, 286, 386, 672, 675, 681, 847, 848 851, 853, 857, 862, 868, 897, 900, 902, 984 United States Coal & Coke Co., 976 United States Coast and Geodetic Survey, 11 United States Forest Service, 724 United States Geological Survey, 382, 387, 390, 404 United States Steamboat Inspection Service, 414 United States Testing Board on strength of cables, 183 Upham, C. C., 957 Vacuum pump, 349 Vaporizer, 541 Vapors, specific gravity, 277 Velocity of falling bodies, 153 Ventilation of mines, 831-945 acetylene, 871 afterdamp, 869 air columns, 927 air current, reversing, 985 ascensional, 925 atmospheric and mine air, 845 blackdamp, 851 box regulators, 919, 920 carbon dioxide, 848 carbon monoxide, 852 centrifugal fans, 931 coal dust in mine workings, 901 conducting air currents, 944 current produced by ventila- tors, 916 derangement of ventilating cur- rent, 901 distribution of air, 917 door regulator, 920 effect of heat and humidity on miners, 873 elements in ventilation, 907 elements in ventilation, varia- tion of, 915 equivalent orifice, 910, 935 ethylene, 871 explosive conditions in mines, 900 fan ratings, table, 938-940 fans, 929 fire damp, 864 friction of air, 909 furnace, 927 gas indicators and signaling devices, 891 gases, chemistry of, 831 gases, volumes when burned in air, 835 humidifying the air current, 902 hydrogen, 871 hydrogen sulphide, 871 influence of seasons, 926 measurement of currents, 907 mechanical ventilators, 929, 942 methane, 850, 859 mice and canaries as test of aftermath, 857 mine gas, 845 mine plan, 925 mine resistance, 907, 909 natural, 925 nitric oxide, 872 INDEX 1171 Ventilation, nitrogen, 848 nitrogen dioxide, 872 olefin gases, 871 oxygen, 846 paraffin gases, 870 physics of gases, 836 plenum system, 930 potential factor of a mine, 910 quantity of air required, 906 rarer mine gases, 870 rise and dip workings, 926 safety lamps, 874 shafts, 583 splitting of air current, 918, 922 sulphur dioxide, 872 vacuum system, 930 water gauge, 908, 911 Vernier, -of compass, 62 of transit, 63 Vertical curves in railway survey- ing, 122 Vicat needle, 202 Volume, measure of, 6 metric measures of, 12 Wabner, 854, 861, 862, 868 Waddle ventilator, 932 Walker, S. F., 893 Walls, retaining, of concrete, 226 Ward, 169 Wardle's rule for shaft pillars, 697 Washers, iron, weight, 292 Wasteways of dams, 329 Water, boiling point affected by altitude, 363 buckets, in mines, 350 channels, character of, 317 contraction and discharge co- efficients, 308 conversion factors, 314 dams, 327, 328 delivering to boilers by in- jectors, 422 discharge, table, 311 ditches, 315, 316 electric current for pumping, 342 elevators, 349 flow in brooks and rivers, 317 flow in open channels, 315 flow in pipes by diameters, table, 324 flow through flumes, 319 flumes, 318 friction in pipes, 323 gas, 403 gauges, 908, 911 gauging, 309 irrigation quantity, tables, 330 loss of head by friction, 322, 325 measures of, 8 measuring flow in channels, 317 metric equivalents of volume, weight and capacity, 12 mine dams, 327 miner's inch, 310 outside dams, 328 pressure, 304, 305 quantities delivered, table, 323 Water, resistance of soils to erosion by, 316 safe bottom'and mean velocities, 315 ' sluice head, 310 specific heat at various tempera- tures, 360 speed through pump machinery, 334 thickness of pipes, 306 tunnels, 319 velocity, 307, 308 weirs, 312-314 Waterbury Co., 237 Waterfall, power of, 332 Water-power, 331 current motors, 332 efficiency of, 331 utilizing a waterfall, 332 Watertown Arsenal tests, 206 Watteyne, 880, 881 Webster gas indicator, 893 Wedge, element of machinery, 151 form of a trapezoid, 53 Weight, air, 841 air in boilers, 447 boiler tubes, 297 bolts, 299 building materials, 283, 284 cast-iron pipe, 294 cements, 189 coal, American, 287, 288 coal, English and French, 290 dry woods, 279-282 gases, 841 iron boltheads, nuts and wash- ers, 292 measures of, 3 metals, 278 metric measures of, 12 miscellaneous materials, 284 of substances, 278 . rails and accessories, 764, 766, 768 sheets and plates of steel, iron, etc., 293 spikes and nails, 299 timbers, American, 283 water vapor, table, 447 wood as to fuel values, 366 Weights and measures, 1-17 Weir, gauging by, 312-314 Weisbach's formula, 322 Wellman-Seaver-M organ water hoist, 350 West Kentucky Coal Co., 734 West Virginia Coal Mining Insti- tute, 811 West Virginia coal region, 617 Western Electric Company, 521 Western Society of Engineers, 401 Westinghouse Airbrake Co., 401 Westinghouse-Parsons turbine, 469, 470 Westinghouse steam engines, 457 Westmoreland Coal Co., 403 Wheel and axle, 150 Wheels used in waterfalls, 332 Whitedamp, 852 1172 INDEX Whiting system of hoisting, 749 Wilcox, Babcock and, 367, 397, 416 Williams, J. L., method of mining, 636 Williams' methanometer, 894 Williams steam engine, 457 Windlass, 150, 739 Wing dams, 331 Wire, annealed copper, properties^ 489 gauge, 291, 490 Wire ropes, 237-261 bending stress, 251 cables for bridges, 248 cableways, 242, 258 calculations, 251 care of, 255 cast-steel, for inclines, life of, 254, 255 construction, 238 derrick ropes, 243 drums and fastenings, 244 effect of sheaves on life, 254 flat ropes, 241 flattened strand ropes, 240, 242 glossary of rope terms, 262 haulage ropes, 241 hawsers, 243, 250 hoisting ropes, 239 horsepower transmitted by steel rope, 268 inspection of, 257 iron hoisting ropes, life of, 255 lay of ropes, 238 life pf, for hoisting, 254, 255 lubrication of, 257 materials, 237 mooring lines, 250 non-spinning, 240 power transmission by, 264 proper working load, 253 round, 239 Wire ropes, running rope, 250 scale ropes, 240, 242, 244 sizes and strength, tables, 245 -250 sockets, 244 splicing, 255, 256 starting stress, 253, 254 stress on planes, 254 suspension bridges, 243, 248 tables of sizes, strengths, etc. 245-250 taper ropes, 241 tiller rope, 244 tramway cables, 249 tramways, 260 wear of, 257 working load, 251 See also Power Transmission. Wolf lamp, 876, 878, 880, 888 Wood, as fuel, 365 , Australian, weight, 281 changed to anthracite, 368 coal equivalents by weight, 366 composition and calorific value, 366 crushing loads, 185 Indian, weight, 282 Philippine, weight, 281 screws, diameters, 298 specific gravity, 278 strength of, 171, 184 timbers, American, weight, 283 weight of dry, 279 weights by fuel values, 366 Wooden pipe, 306, 307 Woodworth, R. B., 731 Work, definition, 153 Working a mine, methods, 604-666 stress, 172 Wrought iron, weight, 293, 298, 301 Zero, absolute, 353 Zinc, strength of, 170 Zones, spherical, 52 THE BUYERS' MANUAL LINK-BELT MACHINERY for the handling and preparation of coal at the mine includes: Tipples, Car Hauls, Retarding Conveyors, Coal Washeries, Coal Driers, Mine Cages, Car Dumps, Weigh Boxes, Load- ing Booms ; Shaking Screens, Picking Tables, Coal Chutes. Rescreening Plants, Revolving Screens, Conveying and Ele- vating Machinery. Anthracite Coal Handling Machinery. Power House Machinery, Peck Carriers (Pivoted Overlap- ping Bucket Carriers), Undercut Gates, Feeders, Clutches, Belt Conveyors, Link-Belt Silent Chain, Crushers, Loco- motive Cranes. We design as well as build complete machinery for the hand- ling and preparation of coal at the mine. Submit your problems to us for solution. We make no charge for advice, layouts or estimates. Catalogs on request. LINK-BELT COMPANY PHILADELPHIA CHICAGO INDIANAPOLIS THE BUYERS' MANUAL