1 TABLE OF CONTENTS Section Page Introduction, 5 I. General Railway Signal Electric Inter- locking System, 13 II. General Railway Signal Electric Inter- locking Appliances, 29 III. General Railway Signal Alternating Current Appliances, 107 IV. Signal Lighting at Interlocking Plants, 125 V. Electric Locking and Check Locking, . 131 VI. Installation and Operating Data for Power Plants and Switchboards, . . 143 VII. Installation and Operating Data for Electric Interlocking Machines, . . 183 VIII. Installation and Operating Data for Switch Mechanisms, 197 IX. Installation and Operating Data for Signal Mechanisms, 235 X. Installation and Operating Data for Relays and Indicators, 263 XL Installation and Operating Data for Transformers, 277 XII. Installation and Operating Data for Primary Batteries, 283 XIII. Wire, Trunking, and Conduit, ... 295 XIV. Portland Cement Concrete, .... 319 XV. Written Circuits, 329 XVI. Signal Aspects and Symbols, .... 341 XVII. General Data, 361 XVIII. Appendix, . 403 Index, .419 ELECTRIC INTERLOCKING HANDBOOK | BY THE ENGINEERING STAFF OF THE GENERAL RAILWAY SIGNAL COMPANY WITH AN INTRODUCTION BY WILMER W. SALMON HENRY M. SPERRY, EDITOR M. Am. Soc. C. E. PAUL E. CARTER, ASSISTANT EDITOR SHERMAN A. BENEDICT, ILLUSTRATOR PRICE $3.00 GENERAL RAILWAY SIGNAL COMPANY ROCHESTER, N. Y. 1913 COPYRIGHT, 1913, BY GENERAL, RAILWAY SIGNAL. CO. ROCHESTER, N. Y. THE ENGINEERING STAFF OF THE GENERAL RAILWAY SIGNAL COMPANY WINTHROP K. HOWE, CHIEF ENGINEER M. A. I. E. E. FRANK L. DODGSON, CONSULTING ENGINEER WILLIAM S. HENRY, PRINCIPAL ASSISTANT ENGINEER JAMES B. EVANS, ASSISTANT ENGINEER SEDGWICK N. WIGHT, COMMERCIAL ENGINEER SALISBURY M. DAY, ELECTRICAL ENGINEER 264319 GENERAL RAILWAY SIGNAL COMPANY WILMER W. SALMON, PRESIDENT AND GENERAL, MANAGER GEORGE D. MORGAN, CLARENCE H. LITTELL, VICE-PRESIDENT SECRETARY PRINCIPAL OFFICE AND WORKS ROCHESTER, N. Y. BRANCH OFFICES: NEW YORK OFFICE LIBERTY TOWER BUILDING, 55 LIBERTY STREET NEW YORK, N. Y. CHICAGO OFFICE PEOPLE'S GAS BUILDING, 122 SOUTH MICHIGAN AVENUE CHICAGO, ILL. SAN FRANCISCO OFFICE MONADNOCK BUILDING, 681 MARKET STREET SAN FRANCISCO, CAL. CANADIAN AGENCIES GENERAL RAILWAY SIGNAL COMPANY OF CANADA, LTD. LACHINE, P. Q. WINNIPEG, P. M. AUSTRALASIAN AGENCIES R. W. CAMERON & Co. SYDNEY 16 SPRING STREET MELBOURNE, 34 QUEEN STREET BRISBANE NEW ZEALAND CHAMBERS PERTH, . . SELBORNE CHAMBERS WELLINGTON, N. Z., AUSTRALASIA CHAMBERS GENERAL RAILWAY SIGNAL COMPANY ENGINEERS, MANUFACTURERS, AND ERECTORS OF RAILWAY SIGNAL APPLIANCES PRODUCTS ELECTRIC INTERLOCKING MECHANICAL INTERLOCKING AUTOMATIC BLOCK SIGNALS, DIRECT CURRENT AUTOMATIC BLOCK SIGNALS, ALTERNATING CURRENT MANUALLY OPERATED BLOCK SIGNALS TELEPHONE SELECTORS INTRODUCTION INTERLOCKING is of English origin, numerous patents having been granted in England for manually operated interlocking devices from 1856 to 1867, at which later date was first disclosed by Saxby a satisfactory means for obtaining what is now known as "preliminary latch locking." The rapidity with which this valuable system was adopted in England is indicated by the fact that six years later, in 1873, 13,000 mechanical interlocking levers were employed on the London & Northwestern Railway alone, at which time not a single lever was in use in the United States, the first experi- mental installation having been made in this country by Messrs. Toucey and Buchanan at Spuyten Duyvil Junction, New York City, in 1874, and the first important installations on a commercial basis having been made by the Manhattan Elevated Lines of New York City with machines of the Saxby-Farmer type, built by the Jackson Manufacturing Co. of Harrisburg, Pa., in 1877-78. Very soon after American railways had gained a little experi- ence with mechanical interlocking plants, it was felt that there were many situations where great .economies could be effected and more satisfactory operation obtained if switches and signals could be successfully worked by power instead of manually. For precisely the same reason viz : saving of labor that English railways were first led to concentrate in a single frame the theretofore widely separated levers for the operation of switches and signals thus leading up to the idea of interlocking so the much higher cost of labor in the United States than in England caused the American railways to demand an interlocking that would afford means for operat- ing switches and signals over greater distances and with fewer operators than were required under the English method. The first concrete response of the American inventor to this demand was the Hydro-Pneumatic Interlocking installed in 1884 near Bound Brook, N. J., at the crossing of the P. & R. and L. V. R. R. From 1884 to 1891, eighteen Hydro- Pneumatic plants, having 482 levers, were installed on six GENERAL RAILWAY SIGNAL COMPANY railways,' but th4s^ system Ibaving developed many serious defec_vs,^ its^ipveiitOFS devised and in 1891 installed the first elecfro-piteumatk *p1ft& . if ^fre. ^Chicago & Northern Pacific Drawbridge, Chicago. In the following ten years, there were ordered up to June 1, 1900 fifty-four electro- pneumatic plants, having 1,864 levers, for use on thirteen railways. It was felt at this time that while power interlock- ing had been proven to be usable with advantage in a few important situations, it fell far short of accomplishing all that was desired and required of it by the railways, and it was even then believed by some engineers that owing to certain defects and limitations inherent in the electro-pneumatic principle itself, some safer, more reliable and economical system would have to be developed before power interlocking could, with wisdom, be more generally employed. Just at this time (May, 1900) a company was formed to develop and exploit the electric interlocking patents now owned by the General Railway Signal Company and embody- ing the now well-known "dynamic indication" principle. In 1901 this Company put in service its first electric interlocking plant employing the dynamic indication, at Eau Claire, Wis., on the C. St. P. M. & O. R'y. As might have been expected, in view of the newness of the idea, and of the Company exploit- ing it in opposition to an old-established and rich competitor, its progress was slow; but, the idea being right, its progress has been steady and sure, with the result that in the eleven years since its first plant went into service, it has furnished for use on eighty-three railways in thirty-five States and Provinces of the United States and Canada, 440 of these plants, having 21,370 levers. In the sixteen years from the installation of the first commercial pneumatic machine, during which time no competitive power interlocking machine was on the market, the average annual sales were four and five-tenths machines and 147 levers. In the eleven years following the installation of the first commercial dynamic indicating electric interlock- ing machine, and in competition with all other types of power interlocking, our average annual sales have been forty machines and 1,943 levers. With but few exceptions, American railways requiring power interlocking now exclu- sively specify the "all electric," and while the success achieved with our "dynamic indication" system has led a number of ELECTRIC INTERLOCKING HANDBOOK companies to devise and offer electric systems, it is believed conservative to state that much more than 90 per cent, of all the electric interlocking in use in the United States is of our manufacture. A more exact statement of percentage cannot be given for the reason that, so far as we have been able to ascertain, other makers of power interlocking plants have not in recent years seen fit to give publicity to the num- ber of power plants and power levers installed by them, though prior to our advent in this field such statements were fre- quently published. It can, however, be positively stated that more of our electric plants and more electric levers have been installed on American railways in this past ten years than of all other types of power interlocking in the past twenty- eight years. An evolution so rapid, extensive and radical as this cannot fail to suggest an inquiry into its causes and what bearing they may or should have upon the interlocking practice of the future. During the annual meeting of the Railway Signal Associa- tion at Buffalo in October, 1901, one of the principal questions discussed was, "At what leverage is it economical to install power interlocking rather than mechanical." The consensus of opinion then seemed to be that power plants might be economically used where and only where, on account of the size of the machine or density of traffic or for any other reason, more levermen would be required to operate a mechanical than a power machine. At that time the writer hazarded the opinion that in the course of time mere size of plant and density of traffic would cease to be generally regarded as the sole or even as very vital factors in arriving at a choice between power and mechanical interlockings ; that signalmen who were at that time obliged to compare the advantages of mechanical interlocking with those of the only power interlocking with which they then had experience, the electro-pneumatic, might reasonably be expected to change their views very materially when they came to be familiar with the advantages of "all electric" interlocking. How far this forecast, which was then regarded by many able, experienced signalmen as visionary, was warranted may be judged by an examination of tables in this handbook showing hundreds of small and medium sized electric interlocking plants installed by us in the decade that 8 GENERAL RAILWAY SIGNAL COMPANY has elapsed since then, thus affording evidence that not only is electric interlocking rapidly displacing all other types of power interlocking but that it is being largely and increasingly used where formerly nothing but mechanical interlocking would have been considered. The writer believes now as he believed ten years ago that certain of the important reasons for this change are found in the following facts: Entirely aside from considerations of economical operation that obviously demand the usage of power interlocking at all points where more than one leverman would be required for the operation of a mechanical plant, or where train movements are so numerous as to make the operation of such a plant too great a physical strain upon the operator, there are other and equally important features to be considered with respect to every proposed new interlocking, chief of which is the fact that no purely mechanical interlocking ever devised is any- where near so safe as is the dynamic indicating electric inter- locking. In spite of the now general recognition of this fact, it must be remembered that it was only as the electric inter- locking came to be commonly used and its safety features to be compared with those of straight mechanical interlocking that the defects and dangers of the latter became emphasized by the contrast. Thus, beginning about ten years ago, the realization of this fact by skilled signalmen led them, at first slowly but as time has gone on more and more rapidly, to one 'of two practices, viz: the use, on the one hand, of electric interlocking, pure and simple, or, on the other, adding to mechanical interlocking all sorts of electrical apparatus and circuits. Where the latter expedient is adopted, the resultant composite plant requires a maintainer combining the experience of a mechanic and of an electrician, and such men are not numerous. Fifteen years ago the number of young men who had even a rudimentary knowledge of electrics was small; but owing to the enormously increased employment of elec- tricity in telegraphy, telephony, lighting, manufacturing and transportation; to the institution of simple courses in elec- tricity in trade, industrial and correspondence schools; and to the fact that it is easier and takes much less time to acquire a usable working knowledge of electrics than to become a fairly skilled mechanic most railways now find it possible to procure, at the prevailing wage rate, men capable of ELECTRIC INTERLOCKING HANDBOOK maintaining electrical rather than mechanical installations particularly since the automobile and kindred industries have created such an unprecedented demand, at high wages, for mechanics. Another fact having an important bearing on this phase of our subject is this : American block signal practice, like its interlocking practice, was originally copied from the English, who employed the manual system. In block signaling, as was the case in interlocking, the American demand for labor saving devices early led to the invention of power operated automatic block signals, the first of which to be employed on a considerable scale were of the pneumatic type. Now, in automatic block signaling, as in interlocking, the electric is almost entirely supplanting the electro-pneumatic, and few, if any, American railways are now considering anything but electric signals for new block work. Such signals are now used on upwards of 35,000 miles of American railway, and large additions are being made thereto annually. It will hardly be denied by any engineer skilled in signaling that every interlocking plant located in automatic, electric, block signaled territory should be electric, since, if for no other reasons, it can be more simply installed, more economically maintained and more reliably operated than a mechanical or any other type of interlocking which would require the mixing in with the necessary electric block devices of other types of apparatus requiring maintainers and repairmen having needed training in two or more trades rather than in one. This is a consideration, which, quite apart from that of maximum safety, has led many railways to the installation of a great deal of electric interlocking in automatic block signaled dis- tricts and which is influencing them and others to take like action where automatic block signaling, though not in imme- diate prospect, may be put in within a few years. Thus it has come to pass that of the railway men who still feel that the mechanical interlocking when provided with various electrical adjuncts may be made to be almost if not quite as safe as the "all electric plant," more and more are coming to realize that simplicity, economy and reliability demand the usage of the electric interlocking in preference to any others, particularly as a mechanical plant, even when equipped with the most elaborate system of electrical adjuncts, 10 GENERAL RAILWAY SIGNAL COMPANY has not changed its nature but still remains a mechanical plant, subject to most of the operating difficulties inseparable from such a plant. Another situation that has largely influenced the adoption of electric interlocking is the following: Up to the time of the introduction of electric interlocking, it was the rule, rather than the exception, for American railways to operate from interlocking machines at ordinary crossings and junctions such switches as were within 700 to 800 feet of it, but not to operate or adequately signal more distant switches. Where any connection existed between such distant switches and the interlocking it was usually no more than that established by having an electric circuit controller on such a switch by means of which an electro-magnetically slotted distant signal alone was prevented from giving its proceed indication when the switch was open between it and the home signal. It was claimed by the railways, not without reason, that it was too difficult and costly, and in some instances impossible, to satisfactorily operate such switches from a single machine and that it would be the height of folly for them to install one or more additional machines merely for the sake of operating these switches, the interlocking of which would not have been at all considered at the moment except for their proximity to junctions or crossings they were obliged to interlock. Gradu- ally, however, for one or another reason, American practice is coming more and more approximate to that of England, where every main line switch on a passenger carrying road has to be properly signaled and interlocked, and coincident with and probably largely responsible for this changed attitude of the American railways is the now almost universal recognition of the fact that electric interlocking alone affords the means for successfully accomplishing this in the United States without excessive cost for both installation and operation. Many of our electric plants have for years satisfactorily operated switches, together with their allied signals, located from one to six thousand feet from the interlocking machine, some- times with tunnels or other obstructions to view, intervening between the interlocking station and the switches. In fact, as temperature changes, no matter how great or how sudden, do not in any degree affect the operation of our electric plants, they being absolutely free from such disorders as, in a ELECTRIC INTERLOCKING HANDBOOK 11 mechanical plant, occur because of contraction or expansion of parts connecting the interlocking levers with the switches and signals, and as the "dynamic indication" features and the "illuminated track diagrams" make it wholly unnecessary for the operator to see tracks, trains, switches, or signals there is absolutely no limit to the distance at which such switches and signals can be safely, reliably and expeditiously worked by means of our electric interlocking. As an illustration, it may be of interest to note here that by far the largest interlocking plant in the world, one of our dynamic indicating type, at the Grand Central Terminal of the N. Y. C. & H. R. R. R.,New York City, is operated most successfully under conditions where it is impos- sible to have any view from the interlocking station of trains, tracks, switches, or signals. It would be possible, as is recognized by all who have closely observed and carefully studied the trend of American signal practice for a score or more of years, to cite almost number- less additional conditions each of which has had some part, big or little, in determining why it is that electric interlocking has been and is being increasingly installed in units varying all the way from four to four hundred levers; why it is used with equally satisfactory results at small junctions, yards and crossings where traffic is light ; at hundreds of points of medium traffic where machines of from sixteen to forty-eight levers are required and at the busiest and largest terminals ; but such a citation would be long, and after all, the whole matter can be briefly summed up by saying that the reasons why more of our dynamic indicating electric inter- locking machines have been installed in the last ten years than of all other types of power interlocking in the past twenty- eight years, and why they are being so largely employed where formerly only mechanical machines would have been considered are that experience has fully demonstrated that wherever and under whatever conditions of traffic or climate our dynamic indicating electric system has been 'tried it has been found superior to every other type of interlocking, in safety, reliability, economy and rapidity. of operation and in its adaptability to every present and prospective need of the user. For these reasons, the writer hazards the prediction that within the next ten years many important American railways will closely approximate to a condition where every 12 GENERAL RAILWAY SIGNAL COMPANY block signal and every interlocking machine, large and small, over long stretches of their main line will be controlled, operated and lighted by power supplied from central energy stations, and where, in consequence, mechanical or any other than electric interlocking will be almost as much a thing of the past as is the "horse car" on the street railways of to-day. To such readers as may be inclined to regard this forecast as wild or visionary, the writer suggests the perusal of the preface prepared by him for the 1902 Electric Interlocking Catalogue, and that this may be readily done, that preface is reprinted herein (see page 405). After noting the forecasts made in 1902 and finding that every claim therein advanced for the then newly introduced electric interlocking system has been fully met and that its general adoption has more than realized the most sanguine expectations then entertained for it the reader may be less inclined to be over skeptical as to the pre- diction made for the coming decade. To meet the requirements of the many present and prospec- tive users of our dynamic indication electric interlocking, we have prepared this Handbook, wherein it is sought to furnish data that will be useful to all those seeking a true understanding of the dynamic indication principle, and to those who are required to prepare bills of material for, or to install, operate or maintain our electric interlocking. W. W. S. SECTION I G. R. S. ELECTRIC INTERLOCKING SYSTEM SETTING FORTH THE PRINCIPLES IN- VOLVED AND GIVING A BRIEF DE- SCRIPTION OF THE APPLIANCES USED G. R. S. ELECTRIC INTERLOCKING SYSTEM REQUISITES OF A PROPERLY DESIGNED INTERLOCKING SYSTEM INTERLOCKED switch and signal appliances were first de- vised and used at junctions and terminal points for the pur- pose of reducing the number of men employed to go from switch to switch, throw them by hand and then give a hand sig- nal for the train to proceed over the route thus lined up. It was soon found that operating the switches and signals from a central point under the control of the levers in an interlocking machine greatly expedited the handling of traffic. By far the greatest accomplishment of interlocking, however, was the addition of an enormous factor of safety at such points to train operation. Inherent in the system of mechanical interlocking which first was employed to control the switch and signal functions were certain recognized shortcomings as regards safety and facility of operation. Systems of power interlocking in the field prior to the intro- duction of the electric dynamic indication system, now owned and manufactured by the General Railway Signal Company, although giving increased facility of operation, did not and do not provide the greatest safety obtainable with this increased facility. The features of vital importance in considering the merits of any system of power interlocking are those which are designed to give the greatest)* measure of safety together with facility of operation. The two features most important to safety are : First The means provided to check the correspondence of movement between lever and the switch, signal, or other function controlled by it. Second The means for preventing unauthorized move- ment of switches, signals, or other controlled functions. The reliability of the means by which the above protection is secured determines more than anything else the safety of a given system of interlocking. In fact, this is so vital that an interlocking plant without a thoroughly dependable system for insuring correspondence between its levers and the operated functions, and for preventing the unauthorized movements of such functions, is absolutely unsafe. The G. R. S. electric interlocking system fully meets the first important requirement of checking the correspondence of movement between lever and operated function by means of the dynamic indication, energy for which is furnished by a momentary dynamic current generated by the motor of the operated function itself when and only when the actual opera- tion of such function shall have been properly completed. Contrast this with systems employing A. C. or battery 16 GENERAL RAILWAY SIGNAL COMPANY indication, in which the indication is secured from energy existent at the function prior to and during the movement of that function and dependent only on the closing of a single break in the indication circuit. The use of the dynamic current, generated by the momen- tum of the motor of the operated unit at one end of the circuit and so giving the desired indication at the lever at the other end of the circuit, prevents the receipt of a false indication due to a FIG. 1. LAKE STREET INTERLOCKING PLANT. TERMINAL, C. & N. W. R'Y CHICAGO cross between the wires of the circuit, and is, therefore, correct in principle. The unauthorized movement of switches or derails, or the improper clearing of the signals is prevented by a simple and effective method of cross protection, the basis for which is inherent in an electric interlocking system using dynamic indication. It is a notable feature that the second require- ment is met by a means in which all the contacts required for this protection form a part of the operating circuit, thus check- ing their integrity at each operation. In order to fully consider the advantages of the G. R. S. ELECTRIC INTERLOCKING HANDBOOK 17 system of electric interlocking, its elements are described in more detail as outlined below. ELEMENTS OF G. R. S. ELECTRIC INTERLOCKING SYSTEM A complete installation of the General Railway Signal Com- pany's electric interlocking system comprises the following elements : First A source of power consisting of a storage battery with its charging unit. FIG. 2. COLLIN-W 3RLOCKING PLANT. L. S. & M. S. R*Y Second Power control apparatus introduced between the source of power and the interlocking machine. Third An interlocking machine with levers for the control of the switch and signal mechanisms. Fourth Switch mechanisms, their operating and indicat- ing circuits. Fifth Signal mechanisms, their operating and indicating circuits. Sixth Means for the prevention of unauthorized move- ment of any function. In connection with such a system may be installed such accessories in the way of track circuits, detector locking, route locking, indicators, annunciators, etc., as may be de- sired at each individual installation. 18 GENERAL RAILWAY SIGNAL COMPANY SOURCE OF POWER The source of power, from which the G. R. S. system of electric interlocking is operated, consists of a storage battery having an approximate working potential of 110 volts, this battery being charged by a power generating unit, which frequently is a generator driven by a small gasoline engine. FIG. 3. MODEL 2 UNIT LEVER TYPE INTERLOCKING MACHINE. LAKE STREET INTERLOCKING PLANT, CHICAGO TERMINAL, C & N. W. R'Y POWER CONTROL APPARATUS Power is delivered to the interlocking machine under the control of protective apparatus, mounted on suitable switch- boards. INTERLOCKING MACHINE The operation of each switch and signal function is controlled by levers, which with their respective locking tappets, indica- tion magnets and circuit controllers, are mounted in a common frame, the whole being known as an interlocking machine. Starting with the lever in either of its extreme positions, the stroke of the lever is divided into two movements. The first movement locks all levers conflicting with its new position and operates the function. The second and final movement ELECTRIC INTERLOCKING HANDBOOK 19 of the stroke releases such levers, hitherto locked, as do not conflict with its new position. Except in the reverse position of a signal lever, this final movement can be made after, and only after, the dynamic indication has been received certifying that the operated function has assumed a position correspond- ing with that of its lever. SWITCH MECHANISM ITS OPERATING AND INDICATING CIRCUITS Each switch and derail is thrown and locked by a switch and lock movement driven by a series wound direct current FIG. 4. MODEL 4 SWITCH MACHINES HIGH BRIDGE, TOWER "A," ELECTRIC DIVISION, N. Y. C. & H. R. R. R. motor. Two wires are used for its control, one for the normal and the other for the reverse operation. These same wires are used for indicating purposes, the normal control wire being used for the reverse indication and the reverse control for the normal indication. The circuit is connected to main common at the switch location. The circuits for a switch are shown in simplified form in Fig. 5, the operating and indicating currents in the different diagrams being shown by the red lines. When the switch (normal position) is to be operated, the first movement of the stroke of the controlling lever carries it as far as the reverse indication position and permits current to flow as shown in Fig. 5B, which causes the mechanism to move the switch points to the reverse position and lock them in that position. When this movement has been completed the 20 GENERAL RAILWAY SIGNAL COMPANY 5viiich Mechanism ' Motor-Veld " Main Common Reverse Control & * Normal Ind rti lever Full Normal 5nitch Mormal A - At Rtst- No Current floning Lever Indication Position B - Operdting Snitch leaving Normal Position Lever at Reverse Indication Position C - Indicating 5nitch Reverse Til 5P ^* Lever Full Reverse Snitch Reverse D - At Rest- No Current flowing FIG. 5. SIMPLIFIED CIRCUITS FOR MODEL 2 OR MODEL 4 SWITCH MACHINE ELECTRIC INTERLOCKING HANDBOOK 21 circuit through the switch motor is automatically changed, disconnecting the motor from battery and connecting it in a closed circuit including the indication magnet (Fig. 5C) ; at the same time the armature terminals are reversed for indication purposes, this leaving the motor connections in proper position for the next operation. The motor (now a generator) with the momentum acquired during the operation of the switch movement, generates a momentary current which energizes FIG. 6. MODEL 2 SWITCH MACHINES. MAYFAIR INTERLOCKING PLANT, C. & N. W. R'Y the indication magnet, thus permitting the final movement of the lever to be completed (Fig. 5D). The operation of the lever and function from the reverse to the normal position is accomplished in the same, manner. A useful feature, not usually obtainable in other power sys- tems, is that the movement of the switch points may be re- versed at any portion of their travel at will by the operator, and the lever movement completed upon the switch points assuming a position corresponding with that of the lever, irrespective of the direction of the first movement made by the lever. The complete switch operation and final movement of the 22 GENERAL RAILWAY SIGNAL COMPANY lever may be accomplished in from two to two and one-half seconds, the indication being practically instantaneous with the completion of the switch operation. SIGNAL MECHANISM ITS OPERA- TING AND INDICATING CIRCUITS The description of signal mechan- isms will be confined to the non- automatic, two position signal, as this will show the principles involved in all types of motor driven signals now used in the system. This signal is operated by a mechanism in which the motor is directly connected to the semaphore shaft through low reduction gearing. The signal is held at proceed during such time as its controlling lever is in the reverse position solely by a dense magnetic flux thrown across the air gap between the motor arma- ture and the field pole pieces (holding field pole surfaces are serrated) by cutting the windings on the holding field poles in series with the operating field windings. Each signal requires for its opera- tion and indication one wire and a connection to the common return wire. A simplified circuit for this type of signal is shown in Fig. 8, the path taken by the operating, holding, and indicating current in the different dia- grams being shown by the red lines. Upon reversal of the controlling lever, the signal mechanism will receive current as shown in Fig. 8B, this causing it to move the blade to the proceed position. When the signal blade has assumed this position the circuit breaker cuts in series with the operating field and armature, the high-resistance holding field, thereby retaining the signal arm at proceed (Fig. 8C). The holding field windings have a high resistance, which reduces the current to that employed for holding the signal at proceed. When the signal lever is placed in the normal indicating position, energy is cut off from the motor and the blade returns to the stop position by gravity, causing the signal mechanism and motor armature to revolve backward to their original ELECTRIC INTERLOCKING HANDBOOK 23 Mechanism R N Control and Indication FT T-T Indication I |[[l.lil 1 rloldinb Field ;0pen > Field Mam Common Motor __ Armature Lever full normal 5'tyial at stop A - At rest -no current flowing R M ^Ulll Lever -full reverse Lever -full reverse - Operating C - Holding LJ Signal leaving stop position Signal or proceed Lfi Lever at normal indicating position . , n-. . "' 0" r ^ Front of Machine a It , 80 Space Unit Lever "type ' Interlocking Machine 'c f i loft' ft" HO 1 jcO 1 L' Operating Snitch Board . m ..Indicator Cabinet rl 33 i i ^ SECOND FLOOR. [ \ rork Bench /^~^\ / \ (Sfove ) / v \_y \ t-' n / Engine Gencrdftor / Battery Cupboard Duct for nires to ) *? Inter locKmg Machine^ i ^ | r Relay Gabinet| N 1 1 \ Track Side FIRST FLOOR.. FIG. 11. TYPICAL PLANS OF INTERLOCKING STATION FOR EIGHTY LEVER MACHINE ELECTRIC INTERLOCKING HANDBOOK 33 larger installations to provide room for a train director and telegraph operator. When it is desired to have shops and storerooms located in the interlocking station, the machine ceases to be the determining factor in the size of the building, unless the additional space for these rooms is secured by using a three- story building as in the case of the Lake Street Station shown in Fig. 13. It is also true that on small plants the location of the storage battery and power apparatus in the lower story of the station is apt to make it necessary for FIG. 12. SOUTH ENGLEWOOD INTERLOCKING STATION AND POWER HOUSE, C. R. I. & P. R'Y the building to have larger dimensions than those required for the interlocking machine. ARRANGEMENT OF APPARATUS The different methods of arranging the apparatus in the station is shown by Figs. 11, 13 and 15, which may be taken as typical of small, intermediate and large sized stations respectively. By reference to these illustrations it will be seen that the general practice is to locate the interlocking machine, the operating switchboard and such accessory appa- ratus as track diagrams, indicators, etc., on the top floor, the storage battery in a room by itself on the lower floor, and the charging apparatus on the same floor with the battery or in a building separate from the interlocking station. 34 GENERAL RAILWAY SIGNAL COMPANY FIG. 13. PLAN OP LAKE STREET INTERLOCKING STATION. CHICAGO TERMINAL, C. & N. W. R'r ELECTRIC INTERLOCKING HANDBOOK 35 POINTS TO BE NOTED The design of the building should be such that the floors will be sufficiently rigid to properly support the machine. Wherever possible the general practice is to have the operat- ing room liberally supplied with windows to permit the operator to have a clear view of the tracks throughout the plant. It is highly desirable that the conduits or ducts provided for the runs of electrical conductors about the tower should be FIG. 14. LAKE STREET INTERLOCKING STATION- CHICAGO TERMINAL, C. & N. W. R'Y of sufficient capacity to have 25 per cent, spare space after all wiring is in place. No special foundations are required for the apparatus used in an electric plant, except when the charging generator is driven by an engine, in which case a substantial foundation should be provided for the engine so that the building will not be subjected to any vibration during its operation. 36 GENERAL RAILWAY SIGNAL COMPANY 1 i Cl Cl 1 c Cl Cl ~-.>,_l POWER PLANTS AND SWITCHBOARDS COMPOSITION THE power equipment for the G. R. S. Electric Interlocking plants is usually composed of a storage battery, suitable means for charging the battery, a power switchboard and an operating switchboard. FIG. 16. INTERLOCKING BATTERY (400 AMPERE HOURS) INSTALLED ON BATTERY RACKS LOCATION The location of the units which compose the power plant varies considerably on different installations. The operating switchboard is always located in the operating room, being placed whenever possible in such a position that its meters and indicating lamp are in full view of the leverman when manipulating the levers of the machine. The storage battery- is ordinarily located on the first floor of the interlocking station. The power switchboard and charging apparatus at many installations are placed in a room adjacent to that occu- pied by the battery, although building restrictions or the need of space for workrooms or offices often make it necessary to house this apparatus in a building separate from the inter- locking station. 38 GENERAL RAILWAY SIGNAL COMPANY BATTERIES The interlocking battery usually consists of one set of storage cells having a potential of 110 volts. A second or duplicate battery is furnished on a few of the larger installa- tions to insure sufficient power for any possible emergency. FIG. 17. INTERLOCKING BATTERY (120 AMPERE HOURS) INSTALLED IN BATTERY CUPBOARD The capacity of the battery used should be based on the num- ber of function movements between battery charges and the current used for all auxiliary apparatus. The battery as usually installed comprises fifty-five lead type storage cells. When long runs of conductors between the battery and interlocking machine are necessary, one or more cells are sometimes added to the battery to compensate for the voltage drop which occurs in the conductors when- ever several switch functions are operated at the same time. ELECTRIC INTERLOCKING HANDBOOK 39 This may also be taken care of by using wires of larger carry- ing capacity than would otherwise be necessary. Low voltage batteries are frequently installed to operate annunciators, indicators, relays and electric locks, and occa- sionally to serve the track circuits of the interlocking plant. Operating the relays, indicators, etc., from a low voltage battery usually proves more economical than to take current for that purpose from the main battery. CHARGING APPARATUS The charging of the battery is generally accomplished by means of a shunt wound generator driven by an electric motor or gasoline engine. The generator should be capable of de- FIG. 18. G.R.S. D.C. GENERATOR livering the desired current at any voltage from 110 to 160, the current output being determined by the charging rate recommended for the batteries installed. In 'the event of the generator being used to supply current for lighting, either regularly or in case of emergency, the additional capacity required for the purpose should not be overlooked. When the generator is located at some distance from the battery it is necessary to take care of the voltage drop due to the resistance of the charging circuit, either by increasing the size of the conductors or by using a generator having a higher voltage rating. Whenever current of suitable voltage and from a reli- able source can be secured at reasonable rates, its use is rec- ommended. The motor-driven generator, referred to above, is usable with either alternating or direct current, the generator being shaft or belt connected to the motor as proves most 40 GENERAL RAILWAY SIGNAL COMPANY convenient. If the current supply is direct, a charging rheostat can be used for the battery charging, or if alternating, a rectifier employed. Charging rheostats, having no moving parts, are the simplest and most reliable of the different types of apparatus which can be used in this work. They are, however, very much less efficient than other battery charging devices, and therefore should not be used when the cost of power is an item to be considered. Motor generator sets are compact, reliable and, furthermore, highly efficient. When used on this type of work, they can FIG. 19. G. R. S. D. C.-D. C. MOTOR GENERATOR SET be designed for operation on voltages as high as 550, the lower voltages, however, being recommended as most satis- factory from the maintenance standpoint. POWER SWITCHBOARD The power switchboard most frequently furnished (Fig. 20) is arranged to control the charging of one set of storage batteries from an engine driven generator, and in conjunction with the operating board to control the power delivered to the interlocking machine. It may be placed in any accessible position in the power house, convenience in making the runs of electrical conductors between the power board, the charging apparatus and the battery being considered. The size and arrangement of the power board for different installations is determined by the method of charging the ELECTRIC INTERLOCKING HANDBOOK 41 batteries, the number of sets and voltage of each battery, and whether or not the board is to control any electric lighting which may be installed at the plant. If a motor generator set is to be controlled an additional panel for its starting device can be mounted on the switchboard frame. When the track circuits in the plant are operated from FIG. 20. STANDARD POWER SWITCHBOARD FOR ONE GENERATOR AND ONE 110 VOLT BATTERY storage batteries or from transformers located in the interlocking station, it is customary to serve these track circuits through switches on the power board. On the switchboard shown in Fig. 20 are mounted a no-voltage, reverse-current circuit breaker, a field rheostat, a voltmeter, an ammeter, suitable switches, and the necessary fuses. The no-voltage, reverse-current circuit breaker, which is placed in the charging circuit between the generator and battery, is designed to open in case the voltage of the generator falls below that of the battery. By means of this arrangement the charging 42 GENERAL RAILWAY SIGNAL COMPANY of the battery can be accomplished without the constant atten- tion of the maintainer, this permitting inspections to be made at such intervals as may be most convenient. FIG. 21. POWER AND DISTRIBUTING SWITCHBOARDS AND MOTOR GENERATOR SETS. LAKE STREET INTERLOCKING PLANT, CHICAGO TERMINAL, C. & N. W. R'Y The rheostat connected in series with the generator field permits the generator voltage to be accurately regulated. The voltmeter and ammeter are arranged to give readings on the charging or discharging circuits as desired. The simplified diagram (Fig. 22) shows the principles of the circuits used in connection with this board and clearly ELECTRIC INTERLOCKING HANDBOOK 43 POWER SWITCH BOARD FIG. 22. SIMPLIFIED CIRCUITS FOR POWER SWITCHBOARD FIG. 23. OPERATING ROOM AT OREGON SLOUGH DRAW BRIDGE. N. P. R'Y Combination power and operating switchboard at extreme left. 44 GENERAL RAILWAY SIGNAL COMPANY FIG. 24 FIG. 25 STANDARD OPERATING SWITCHBOARD ELECTRIC INTERLOCKING HANDBOOK 45 illustrates the functions of the various devices essential to the power control. OPERATING SWITCHBOARD The operating switchboard shown in Figs. 24 and 25 is typical of those furnished where all functions in the plant are to be controlled through a single circuit breaker. When the plant is sectionalized the board must be equipped with addi- tional circuit breakers, one being required for each section. The apparatus mounted on the ooard illustrated consists of the cross protection circuit breaker with its indicating red lamp, a polarized relay, a ground lamp and switch, a volt- meter and an ammeter. A panel for lighting switches can be bolted to the switchboard frame when it is desired to control the lighting from this point. FROM POWER FROM POWER BOARD qpERATmG SWITCH JtoARp CIRCUIT BREAKER i: POLARIZED L. FIG. 26. INTERLOCKING MACHINE POSITIVE Buss Trio. Buss POLARIZED RELAY CONTACTS SIMPLIFIED CIRCUITS FOR OPERATING SWITCHBOARD Lettering of the cross protection circuit breaker contacts corresponds with the lettering used in Figs. 64 and 66. The dross protection circuit breaker, introduced into the power mains leading to the interlocking machine, is so controlled that in the event of current being improperly applied to the circuit of any function at rest, the circuit breaker will open and cut all power off from the system. The red lamp is arranged to be lighted at this time to call the leverman's atten- tion to the fact that the circuit breaker has opened. The design of the circuit breaker and its cover is such that it cannot be prevented from opening should a 'cross occur, nor can it be restored to its operating position except by means of the restoring handle. The simplified circuit (Fig. 26), in which is included only the apparatus essential to the circuit breaker control, shows the retaining magnet of the circuit breaker controlled through the polarized relay on the switchboard and those on the inter- locking machine in such a manner, that, should any of them reverse their position, the circuit breaker will immediately open. 46 GENERAL RAILWAY SIGNAL COMPANY The polarized relay on the switchboard is to guard against the effects of an accidental cross between the positive and indication buss bars on the interlocking machine, the relay operating in the same manner as the polarized relays which protect the various switch and signal functions. By means of the ground lamp and switch, the plant may be tested for positive and negative grounds. The voltmeter indicates the battery voltage at the terminals of the interlocking machine. The ammeter shows the current taken by the various func- tions when they are being operated. By observing this current reading the operating conditions of each function can be determined. This is particularly true of the switch functions, the need of oiling or adjustment being readily detected from the abnormal amount of current or length of time required for their operation. ELECTRIC INTERLOCKING MACHINES INTERLOCKING MACHINE CONTROL THE interlocking machine used with the G. R. S. system controls the movement of switch and signal functions through the medium of suitably interlocked levers, which with their guides, indication magnets and circuit controllers, are mounted in the common frame as shown in Fig. 27. General practice is to furnish an individual lever for each signal LAMP CASE (CATION [SELECTOR IND. MAGNET SAFFTY MAGNET LOCKING PLATES FlG. 27. CROSS SECTION OP MODEL 2 UNIT LEVER TYPE INTERLOCKING MACHINE arm and for each switch function, except where two switches are to be operated together, in which case their levers are rigidly connected and operated as a unit. The design of the machine and the controlling circuits is such that the following features essential to safe operation are afforded : First No lever can be moved from a given position if any other lever, mechanically interlocked therewith, is in such a 48 GENERAL RAILWAY SIGNAL COMPANY position that its controlled function will conflict with the function to be moved. Furthermore, due to the mechanical locking being of the preliminary type, before the given lever can be moved from its position, all these conflicting levers will be locked against movement until such time as it is proper for them to be released. yj FIG. 28. FOUR HUNDRED LEVER INTERLOCKING MACHINE, MODEL 2 UNIT LEVER TYPE. GRAND CENTRAL TERMINAL, TOWER "A," N. Y. C. & H. R. R. R. Second The full movement of any switch lever cannot be completed until the controlled function has moved to, and been locked in, the position corresponding with that of the lever. In the case of a signal lever this correspondence of position is required only on the normal movement of the lever, which can be completed only after the signal arm has assumed the stop position. ELECTRIC INTERLOCKING HANDBOOK 49 Third Each function when in a position of rest is pro- tected against any unauthorized operation which might other- wise be accomplished through current being wrongfully applied to its controlling circuits. In explaining the operation of the lever, its movement is considered as being divided into three parts, the prelimi- nary, intermediate and final. In order that the reader may not be confused on account of the lever operation having previously been described as being performed in two move- ments (page 18), it is desired to point out that the pre- FIG. 29. MODEL 2 UNIT LEVER TYPE INTERLOCKING MACHINE. COLLIN- WOOD INTERLOCKING PLANT, L. S. & M. S. R'Y. (See Fig. 32) liminary and intermediate part usually constitute one contin- uous movement, it being necessary to separate them, however, when considering the detail operation of the lever. The following description is based on the operation of the switch lever. Each of these levers is provided with a cam slot, by means of which intermittent motion is transmitted to its respective tappet bar and thence to the cross locking. In Fig. 30 the dotted circles 1 to 5 in the cam slot indicate the positions of the locking tappet roller which correspond with the like numbered position of contact block Z. In the pre- liminary movement of the lever from position 1 to 2, the locking tappet is moved through one-half of its stroke, this movement locking all levers which conflict with the new 50 GENERAL RAILWAY SIGNAL COMPANY position of the lever in question ; in this movement no change whatsoever is made in the operating circuits. During the intermediate part of the travel from positions 2 to 4, the tappet bar remains stationary and the contact block Z is moved out of engagement with springs YY and into contact with springs XX as shown in Fig. 31, this setting up the circuits for the operation of the function. The lever is held at this point, (position 4), through the mechanical design of the lever proper, until such time as the function having moved to a correspond- ing position, generates the dynamic indication current which effects the release of the lever and permits its movement to position 5. During this final movement from position 4 to 5, the stroke of the locking tappet is completed, thereby unlocking all levers which do not conflict with the new position of the operated lever. The method by which the lever is prevented from completing its stroke, until the controlled function has moved to a corre- sponding position and has sent in its indication, is illustrated by the following : in moving from positions 1 to 2 projection M on the lever coming against projection K on latch L, causes the latch to assume the position shown in Fig. 31. This brings projection J on latch L into the path of tooth Q on the lever. In moving from position 2 to 4, tooth Q engages with cam N, rotating it to the position shown in Fig. 31. As it passes the central position (shown dotted in Fig. 31) it comes in contact with dog P which is forced under latch L, thereby locking the latch L in the position assumed. The lever is stopped at position 4 by tooth Q coming against projection J on latch L as previously explained. The indication current, by flowing through magnet I, lifts armature T which causes plunger R to strike dog P and trip it out from under latch L. The latch L then drops to the position shown in Fig. 30, thereby releasing the lever and permitting its final movement to be accomplished. The movement of the lever from reverse to normal is per- formed in a similar manner to that described above. Atten- tion is called to the fact that once the lever has been moved to, or beyond, position 3, it can neither be moved forward beyond position 4 nor back beyond position 2 without the receipt of an indication. The movement of the signal lever is identical with that of the switch lever except that no electrical indi- cation is required during the reverse movement, the lever not being checked at position 4 due to a change in the design of dog P, which is mechanically tripped at this point from under latch L by cam N. The mechanical locking insures that before a signal can be given for any route, that all switch and derail functions in the route are thrown to the proper posi- tions and locked in that position, and that all opposing signals are in the stop position. No changes can be made in the position of any of these functions until the lever, controlling ELECTRIC INTERLOCKING HANDBOOK 51 52 GENERAL RAILWAY SIGNAL COMPANY ELECTRIC INTERLOCKING HANDBOOK 53 the signal displayed at proceed, has been replaced to its full normal position. The various functions are protected against unauthorized movement by means of the cross protection system, as de- scribed on page 89, the individual polarized relays which furnish this protection being mounted on the terminal board of the interlocking machine. All lever contacts which form a part of this cross protection scheme are used in the operation of the function, and hence are checked as to their integrity with every complete operation. MODEL 2 UNIT LEVER TYPE INTERLOCKING MACHINE The description of the interlocking machine following is based on the Model 2 Unit Lever Type (Fig. 27) which is considered the standard machine. This machine is a development of the Model 2, still widely used, a cross section of this being illus- trated by Fig. 137. Modifications of the Unit Lever Type machine are shown by Figs. 32 and 138, the latter being furnished when more contacts are required for supplementary circuits than can be secured on the regular lever circuit con- troller. The standard machine essentially comprises the frame, the levers with their guides, indication magnets and circuit con- trollers, the locking plates and locking, the terminal board, and the machine cabinet. Frame. The frame work, which consists of a bed, supporting legs and brackets, is substantially constructed, thereby insuring that all inter-related mechanical parts are maintained in their proper relative positions. For machines having a capacity up to forty-eight lever spaces, the bed is cast in one unit. Machines of over forty-eight levers are made up of various combinations of beds bolted together to give the required lever spaces. Locking Plates and Locking. The locking plates are securely attached to the front of the machine frame, being furnished in tiers to a maximum of three, the number depending upon the amount of locking required at each individual plant. A fourth tier can be furnished when necessary by using a special form of leg, which has sufficient height to accommodate the extra tier of plates. The locking plates are designed with vertical and horizontal slots, the locking tappets, one of which is attached to each lever, being fitted in the vertical slot directly beneath its respective lever. Movement is transmitted from ^the lever through the medium of the tappets to the cross locking, which slides back and forth in the horizontal slots of the locking plates. The dogs used in the cross locking can be furnished screwed or riveted to the locking strips, as desired. 54 GENERAL RAILWAY SIGNAL COMPANY ) ^ ** O 5 i S" ^ P ^ O5 10 t^ r-l 10 tg PH PH S IE! =8 M s I Check Lock ' 2 ' ^ J 5 5 ^ fi 1 | ss CDN-GOOSO'-HOICO * i i r- ii li-i(M(M(M(M (M T STATION, HUDSON ABOVE TRACK P] i 10 1 ? 2 S -I 2 T i T i jf?2 ^2 ^IS^J^i^^^ a PH . o > & * Pi 5 OS o M ft i i? 1-1 i m S o J3 'io"io ' 'C5O5~ 'loS" ' (C t n ^ ' & .' ^- ' C- H o fc S t> oc 05 O rH OJ CO TRACK PLA I 03 I o J 10 S ^ ' ^ CO 1 Tf CO ^f CO % C5 ).S S 03 SrO J^ 0) b 62 GENERAL RAILWAY SIGNAL COMPANY indication magnet with the indication magnet armature resting on its poles, some distance from the poles of the indication magnet. The safety magnet coils are so connected in the operating circuit that the whole operating current flows through them, hence any current flowing through the indica- tion magnet, due to a cross between the control wires of the function, cannot exceed the current through the safety magnet. The winding of the safety magnet is proportioned so that in conjunction with the above two features, the indication mag- net armature cannot be lifted by current resulting from a cross as stated above. FIG. 40. MODEL 2 SWITCH MACHINE. BUFFALO CREEK INTER- LOCKING PLANT, L. S. & M. S. R'Y From the time when the lever is moved to the new operating position until the movement of the switch machine is com- pleted, the indication selector further insures against the pos- sible receipt of any improper indication, being so connected that the operating current will attract its armature and close the contact for the reverse indication only when the lever is moved reverse, and the contact for the normal indication when the lever is moved normal. It should be noted that both the indication selector and safety magnet coils are con- nected in series with the control circuit, therefore if the cir- cuit through them is not intact, operation of the function will be prevented. When the motor operating circuit is opened by the action of the pole changer, after the switch has been locked in posi- ELECTRIC INTERLOCKING HANDBOOK 63 tion, current ceases to flow through the safety magnet. There- fore the armature of the indication magnet is no longer held down, this permitting the indication to be effected upon receipt of the dynamic current generated by the motor. The mechanism is now at rest protected against any unau- thorized movement in the same manner as before the con- trolling lever was reversed. Owing to the design of the operating circuits, the magnetic FIG. 41. MODEL 2 SWITCH MACHINE. CLINTON STREET INTERLOCKING PLANT, CHICAGO TERMINAL, C. & N. W. R'Y Spring attachment shown is furnished with Model 2 switch machine when detector bar is not installed. control of the pole changer prevents the switch from being moved by hand from the position occupied, except through breaking the operating circuits by some such means as re- moving the motor brushes. If this is done and the machine moved to a position not corresponding with that of its con- trolling lever, upon the replacement of the brushes, the switch will immediately assume its proper position. Manipulation of the pole changer by hand will not cause movement of the switch out of correspondence with its lever. 64 GENERAL RAILWAY SIGNAL COMPANY MODEL 2 SWITCH MACHINE The Model 2 switch machine, illustrated by Fig. 43, con- sists of the motor, gearing, lock movement and the pole changer with its actuating movement. The gear frame and locking movement are securely bolted to a tie plate as shown, to which plate the stock rails are also securely attached, thus rigidly maintaining all parts of the switch machine in their proper relation to each other and to the rail. Movement is transmitted to the various switch parts by the motor through a train of spur gears. FIG. 42. POLE CHANGER FOR MODEL 2 SWITCH MACHINE The locking plunger I and detector bar are actuated through the lock crank H and the driving rod G, this latter being directly connected to the stud F on the main gear D 1 . It will be seen that a train occupying the track, in preventing the initial movement of the detector bar, would make impossible the withdrawal of the lock plunger from the throw and lock rods, and therefore prevent any movement of the switch points. The switch points are thrown by the rod J and the cam crank E due to the stud F on the main gear engaging with the cam crank. The operation of the pole changer B is effected through the medium of the pole changer movement L by the last one- eighth inch movement of the lock plunger I after it has passed through the lock rod K (Fig. 146). ELECTRIC INTERLOCKING HANDBOOK 65 M N DETECTOR BAR CONNECTION FIG. 43. MODEL 2 SWITCH MACHINE Motor Pole Changer Friction Clutch Main Gear Intermediate Gear Cam Crank Stud on Main Gear Driving Rod H Lock Crank I Lock Plunger J Throw Rod K Lock Rod L Pole Changer Movement M Pole Changer Connecting Rod JV Detector Bar Driving Link O Pin 66 GENERAL RAILWAY SIGNAL COMPANY 15 O a 3 o o s 1 1 fH .O *-fl* S tS o 3 2 i i s 1 1 ^ pq g -^ . - jB| c ,e o S -^-2 H ^ ELECTRIC INTERLOCKING HANDBOOK 67 The design of the mechanism is such as to allow the switch motor A, due to its acquired momentum, to continue its rota- tion for the generation of the indication, which checks the speed of the motor and brings it to rest without shock. A friction clutch C is introduced into the connection between the switch motor and the main gear to relieve the switch mechanism from any injurious strain should it suddenly be brought to stop by an obstruction in the switch points. MODEL 4 SWITCH MACHINE The Model 4 switch machine shown in Fig. 44, is designed with all operating parts within one case, and is especially adapted for installation where clearances are limited. The FIG. 45. MODEL 4 SWITCH MACHINE. NOBLE STREET INTERLOCKING PLANT, CHICAGO TERMINAL, C. & N. W. R'r case, which affords complete protection against the weather, provides a base plate for the mechanism, being bolted through the tie plate to the head block and the next tie back (Fig. 149). The operating parts consist of the motor A, a train of spur gears, the main or cam gear D, the pole changer M, the throw rod J and locking bar F. The motor through the medium of the train of gears drives the cam gear, from which gear the various parts of the switch machine are operated. The intermittent movement of the locking bar and detector bar is accomplished by the engagement of rollers on the locking bar with the cam slot on the upper side of the main gear. Staggered locking is provided by the arrangement of the dogs on the locking bar, these dogs being placed so that after one dog has been withdrawn to release the lock rod, the switch points must be moved to the opposite position before the other dog can enter its slot in the lock rod. The throw rod is locked 68 GENERAL RAILWAY SIGNAL COMPANY in both extreme positions of the switch by a bolt operated from the cam movement. The switch points are thrown at the proper time by a roller on the lower side of the main gear engaging a jaw in the throw rod. The principles of the pole changer movement are essen- tially the same as in the Model 2 switch machine, although the mechanical method of effecting this action is accomplished through the main gear movement and locking bar, instead of FIG. 46. POLE CHANGER FOB MODEL 4 SWITCH MACHINE Tripper arm N shown at the top of its vertical movement. through the pole changer movement and locking plunger as in the Model 2. Contact blocks Si and S 2 are operated from tripper arm N which engages at the proper time with a cam either on the or lower surface of the main gear D, depending upper direction of travel of the mechanism. on the The tripper arm is placed in a position to engage with the proper cam only after the switch has been locked in position at the end of its move- ment. This is accomplished through the medium of cranks Tj and T 2 , a roller U on the latter working in a cam slot on the locking rod P 4 . The contact arm V (which corresponds with the commutator T on the Model 2 pole changer, Fig. 42) is operated by this same crank movement. ELECTRIC INTERLOCKING HANDBOOK 69 The cam gear is designed to permit a free run of the motor at the end of the operation of the mechanism for the purpose of generating a strong and positive indication current. A friction clutch, designed with large surfaces and lined with fibre, is provided to protect the mechanism from shock, should its movements be obstructed. A switch circuit controller can be furnished if desired, located within the mechanism case at the point indicated by letter O. The operating part consists of a frame carrying contact fingers and a cylindrical commutator W upon which are mounted contact segments. As the switch is unlocked, a disengaging arm X with roller Y working in a cam slot on the locking bar F lf lowers the commutator out of engagement with the contact springs. During the movement of the switch points, the commutator is rotated on its axis through motion FIG. 47. SWITCH CIRCUIT CONTROLLER FOR MODEL 4 SWITCH MACHINE transmitted from the switch points by means of a crank con- nection, a sector (not shown) and pinions Z t and Z 2 . After the points are locked in position the commutator is raised into engagement with the contact fingers by the engaging arm and cam slot movement. It will be seen that this control insures the switch points are in position and locked in position before the switch circuit controller can be closed. The maximum capacity of the controller is ten independent circuits, the con- tacts being adjustable in pairs to close as desired at the normal or reverse positions of the switch. The switch mechanism can be used right or left handed without change, as the lock and throw rods may be connected from either side. A double locking cage is furnished when the machine is to operate a double slip switch or movable point frog, thus avoiding the necessity of using a plunger lock with its special connections otherwise required for the second lock rod. All parts are assembled in the factory and tested before shipment under conditions approximating as nearly as possible the service to be given the machine after installation. MOTOR DRIVEN SIGNAL MECHANISMS MOTOR driven signals in the G. R. S. system of electric interlocking are operated by mechanisms in which a series wound motor is directly connected to the sema- phore shaft through the medium of low reduction gearing. No dash-pot or electro-mechanical slot is required for this type of signal. The mechanism is applicable for use as a high or dwarf signal. The mechanisms furnished are of two types : First, the non-automatic, which is entirely under the control of a lever in the interlocking machine. Generally speaking, this type is furnished for dwarf signals, and for such high signals as will at no time require track circuit control. Second, the semi-automatic, which is operated under the joint control of a lever in the interlocking machine and the track circuits in such sections of track as are governed by the signal arm. The semi-automatic mechanism is also furnished for non-automatic high signals when there is a possibility of the signal arm being controlled by track circuits at some future time, or in case it is desired to have uniformity in the type of mechanism throughout the installation. Either of the above types can be adapted for operation in two or three positions, upper or lower quadrant, and to give right or left hand indications as desired. In the two position non-automatic signals, but one wire besides the main common is required for its control, this wire being used both for operating and indicating purposes. When the signal is to operate in three positions an additional control wire is required. In the case of semi-automatic control, an additional wire may or may not be required, depending entirely upon the arrangement of the track circuits in the route governed by the signal arm. NON-AUTOMATIC SIGNAL CONTROL The following description of the signal operation is based on the circuit shown in Fig. 48 which is for the control of the two position non-automatic signal mechanism. Upon reversal of the controlling lever current is taken from the positive buss bar through the lever contacts, the control wire, the operating field and armature of the signal motor, and thence to common through the various switch circuit controllers as required. This causes the movement of the blade from stop to the proceed position, upon the com- pletion of which movement circuit breaker contact B opens and A closes, this connecting the holding field of the motor in series with the operating field and armature. The design of the pole pieces on which the holding field windings are mounted, is such that the magnetic flux, thrown across the air gap between the motor armature and the pole pieces, magnetically locks the armature against rotation and thereby retains the ELECTRIC INTERLOCKING HANDBOOK 71 3 is ii 111 " * ^ JT5J i 1 -i -I .2! .ti > m O 0) S ^'^ fe - < * H O ii& 03.O O>^-( O 2Ii^iK'ad-f ta !S g,g SfM.Sol M^'M ^^ ^ c3'p *.,' -g C a o g^ a 1 fe o g "S a) K^t.aBS?* w -O >T^ ri P" -. s ' - Kn_- -U Sil'lliS^'iPa B5-ls&-iSI s-l 72 GENERAL RAILWAY SIGNAL COMPANY mechanism and brings it to rest without shock to any of its parts. In the case of the three position signal, operation from the zero degree position to the forty-five degree position is the same as described above. Operation from this point on to the ninety degree position is ordinarily dependent upon the signal in advance, it being necessary however that the controlling lever be reversed before movement of the mechanism can take place. The mechanism is held in its ninety degree position through the medium of the holding fields in the same manner as in the forty-five degree position. When the signal arm is re- turning from the ninety degree position and is to be held at the forty-five degree position, its movement is arrested at that point by short circuiting a " snubbing " winding on the motor (winding and contact not shown in Fig. 48), which causes a momentary current to flow in this winding, thereby bringing the mechanism parts to rest. The semaphore arm is retained in this position by current flowing through the retaining fields of the motor, as previously explained. SEMI-AUTOMATIC SIGNAL CONTROL When it is desired to have the signal controlled semi-auto- matically, the operation differs from that described above in that the first forty degree movement of the mechanism from the normal position does not affect the position of the signal arm, but puts under tension a set of coil springs which are strong enough to rotate the motor on the return movement with sufficient speed to generate the current for energizing the indication magnet on the lever. This preliminary move- ment of the mechanism is always under the control of the operating lever irrespective of whether the track circuit is occupied or not, the receipt of the indication therefore ^ot requiring the restoration of the lever to the normal position simultaneous with the entrance of a train into the controlling track section. Any movement of the mechanism beyond this point, however, is dependent upon the track circuit being unoccupied. Referring to the circuit for the two position semi-auto- matic signal as shown in Fig. 49, it will be seen that upon reversal of the controlling lever current is taken from the positive buss bar through the lever contacts, the control wire, the signal motor operating field and armature and thence to common. This causes the operation of the mechanism through its preliminary forty degree movement to the zero degree position, at which point the mechanism will be held against the tension of the coil springs, in the event of the track circuit being occupied; this is accomplished by circuit breaker contact B x opening and A! closing which connects the holding fields in series with the operating fields and armature of the signal motor. Should the track circuit be unoccupied, the mechanism will not stop at this point but ELECTRIC INTERLOCKING HANDBOOK 73 4*T3 N 0) S^P, Sis 1*15 <9n3 c -S 2I5B*K .s!32sg-2. ^ !&&!**"* o o bo "^ oj 111 O o r i-* S O) 1 ^ .-ggo-gJ^Mg *fj|**?!ii'fl O tJJ o n .S "*C J2 ^ 3riNa> r r!'2ar r - < 5 -i 3 T3t35a2^(-. '.S+3 rt 74 GENERAL RAILWAY SIGNAL COMPANY time as its lever may be reversed ; the control is so arranged that a second clearing of the signal arm can be secured only after the mechanism has been returned to its minus forty (40) degree position. When the lever is restored normal, energy is cut off from the motor and the mechanism, due to the tension of the coil springs, is driven to its minus forty ( 40) degree position; just before reaching this position circuit breaker FIG. 50. MODEL 2A DWARF SIGNAL. ELECTRIC DIVISION, N. Y. C. & H. R. R. R. contact B! closes, thus connecting the motor armature and operating field in their original closed circuit in which is included the indication magnet. Due to the momentum of the motor armature acquired during this movement, the motor (now a generator) builds up the momentary dynamic current necessary to energize the indication magnet and release the lever, thereby permitting it to be restored to its full normal position. Should the controlling lever be placed normal before the the controlling track section, the signal entrance of a train into ELECTRIC INTERLOCKING HANDBOOK 75 arm and mechanism returns to the zero position, and the mechanism continues its degree or stop rotation to the minus forty (40) degree position due to the action of the indication springs; when within a few degrees of the end oHts travel, the dynamic indication for the release of the controlling lever is generated as described above. FIG. DEL 2A DWARF SIGNALS. C. & N. W. R'Y CHICAGO TERMINAL, It will be seen that the operation of the signal mechanism proper, from the time the signal blade begins its movement toward the proceed position until its return to the stop posi- tion, is the same as that of the non-automatic signal, the indication springs being in no way depended upon to bring the signal arm to the stop position. This same statement applies also to three position operation of the semi-automatic mechanism. 76 GENERAL RAILWAY SIGNAL COMPANY a -o^gfcg I Mill g c^*^ ELECTRIC INTERLOCKING HANDBOOK 77 MODEL 2A NON-AUTOMATIC SIGNAL MECHANISM The non-automatic signal mechanism (Fig. 52) consists essentially of three main parts, the motor, a train of gears and the circuit breaker. These are all housed in a weather proof case, which is provided with doors to give convenient access to all parts. When the mechanism is used for the operation of high signals, it is fastened to a clamp bearing (Fig. 54) which carries the semaphore shaft S, the design of this bearing permitting the mechanism to be supported at any desired height on the signal mast and at any angle to the track. The bearing is equipped with a spring stop P, which besides acting as a buffer permits the close adjustment of the signal blade in its stop position. A universal coupling L 1; L,, L 3 introduced between the driving shaft J and semaphore shaft S, lends itself to a simple means of locking the signal arm in the stop position in such a way as to prevent improper operation of the signal by any outside agency. When the signal mechanism is to be used for the operation of a dwarf signal, it is bolted to a stand (Fig. 55) carrying the spectacle shaft T and provided with springs Ut and U 2 which are for the purpose of giving sufficient returning torque to the dwarf signal arm to cause it to assume the stop position when the current holding it at proceed is cut off. This is necessary since the dwarf signal arm cannot be readily designed to have sufficient weight so that gravity can be depended upon for returning it to the stop position. The complete dwarf mechanism takes up but little room which permits it to be installed where clearances are limited, as is illustrated by Fig. 202. The motor A used in the signal mechanism is of the four pole type, two of these poles being modified in such a man- ner as to permit the motor armature to constitute the means for holding the signal arm in the proceed positions. This modified design consists of serrating the surfaces of these two poles, so that when the holding field windings are energized, a dense magnetic flux will flow across the air gap between the pole pieces and the motor armature in such a manner as to pre- vent rotation of the armature, and, consequently, movement of the signal blade. Owing to the high resistance of these windings the amount of current used for the purpose is re- duced to a minimum. The ''snubbing" winding previously referred to is entirely independent from the operating wind- ings of the motor, its function being to check the speed of the motor when it is desired to hold the signal arm in the forty- five degree position. A friction clutch is introduced between the motor A and its driving pinion C to insure that no undue strain whatsoever will be transmitted to the mechanism gearing. The gearing is designed with heavy teeth and large clear- ances as shown by Fig. 53, this latter insuring that the 78 GENERAL RAILWAY SIGNAL COMPANY mechanisms will run freely in either direction and that no ordinary obstructions such as dirt, cinders, waste, etc., will interfere with its movement; only five foot pounds at the semaphore shaft are required to run the mechanism back to its normal position. FIG. 53. DIAGRAM ILLUSTRATING GEARING CLEARANCE IN MODEL 2A SIGNAL MECHANISM Scale, full size. The circuit breaker B is a complete unit operated from the main driving shaft J by means of the segmental gears K t and K 2 . It consists of a frame carrying contact fingers and a revolving commutator on which are mounted contact seg- ments as required. The circuit breaker has a maximum ELECTRIC INTERLOCKING HANDBOOK 79 capacity of fourteen circuits, such contacts as are used to control operating and indicating circuits being arranged to be quick acting, "snapping" over from one position to the other at the proper predetermined time. Each contact finger is provided with convenient means of adjustment, and by means of a locking finger is positively protected again acci- dental displacement. V --' " -* FIG. 54. CLAMP BEARING FOR MOUNTING MODEL 2A SIGNAL MECHAN- ISM ON SIGNAL MAST FIG. 55. DWARF BEARING FOR MODEL 2A SIGNAL MECHANISM 80 GENERAL RAILWAY SIGNAL COMPANY fe ELECTRIC INTERLOCKING HANDBOOK 81 MODEL 2A SEMI-AUTOMATIC SIGNAL MECHANISM The semi-automatic signal mechanism (Fig. 56) consists essentially, as does the non-automatic mechanism, of a motor, a train of gears and circuit breaker, with the addition, however, of the spring attachment which is used to produce rotation of the motor armature for indication purposes after the signal arm has reached the stop position. These parts are enclosed in a weather proof case similar in construction to that used for Fia. 57. MODEL 2 A SEMI-AUTOMATIC SIGNAL the non-automatic signal, the design permitting the mechanism to be fastened to a clamp bearing for mounting on high signal masts or used in connection with a stand for operation as a dwarf. The motor, train of gears and circuit breaker are essentially the same as those described above, it being therefore only necessary to touch upon the design of the indication spring attachment and the universal coupling, these being the only points in which this signal is radically different from the non- automatic previously described. The initial free movement of the mechanism is accomplished by having one shoulder of the coupling L 2 so cut away that a forty degree rotation of the driving shaft J is necessary before it will engage with the semaphore shaft S, this movement 82 GENERAL RAILWAY SIGNAL COMPANY as previously mentioned putting under tension the pair of coil springs N a and N ? . Fig. 58 shows diagramatically this spring attachment and the manner in which the springs N\ and N 2 are put under tension ; it will be noted that the two coil springs are connected to the driving shaft J by means of an equalizer O and a curved link Lost motion betrroen Sector H and Spectacle Sector operated by motor through train of gears. FIG. 58. DIAGRAM SHOWING OPERATION OF SPRING ATTACHMENT USED IN MODEL 2A SEMI-AUTOMATIC SIGNAL MECHANISM M, one end of which is fastened to the main sector H on the driving shaft J. As is clearly illustrated by the various positions of the device the design is such that the springs do not exert any torque on the mechanism after the blade has moved a few degrees from the stop position; therefore it is plain that the springs are in no way depended upon for the restoration of the blade to the normal position. SOLENOID DWARF SIGNAL MECHANISMS SOLENOID dwarf signals used in the G. R. S. system are designed to operate in two positions, upper or lower quadrant, with a forty-five, sixty or ninety degree travel of the arm. Two sets of magnet windings are provided, which consist of operating coils of low resistance and holding coils of high resistance. The movement of the solenoid magnet plungers is transmitted by means of suitable con- nection to the dwarf spectacle. FIG. 59. MODEL 2 SOLENOID DWARF SIGNAL DWARF SIGNAL CONTROL Each of these mechanisms requires for its operation a con- trol wire, and since it is impracticable to secure a dynamic indication from a signal of the solenoid type, an additional wire is required for indication purposes. The circuit is con- nected to main common either at the dwarf location or through contacts on switch circuit controllers when required. Upon reversal of the controlling lever (Fig. 60), current is taken from the positive buss bar through the lever contacts, the control wire, and the solenoid operating coils A! and A a to common. This causes movement of the signal arm from the stop to the proceed position. As the arm reaches the pro- ceed position, the circuit breaker contact C opens, which connects the high resistance holding coils B x and B 2 in series 84 GENERAL RAILWAY SIGNAL COMPANY bD ' ! Jl 3-^. 1 l II IMJ -H^ ,u ~ g . ^ a 03^3 111! gill I JH JJ rt ^-" s .s- ll 5,2 8S S^ f{i II ^ 2 g i >^- C r 1 .ss ELECTRIC INTERLOCKING HANDBOOK 85 which, in addition to supporting the mechanism, is designed to carry the dwarf spectacle shaft. A hinged cover on the top of the case gives convenient access to the mechanism. The movement of the yoke F connecting the solenoid plung- ers E x and E 2 , is transmitted through the medium of the rack G and pinion H to the crank J, and thence by means of the connecting rod (not shown) to the dwarf spectacle shaft. When in the stop position the signal arm cannot be moved by any outside agency, due to the crank J being "on center" at that point. FIG. 61. MODEL 2 SOLENOID DWARF SIGNAL OPERATING MECHANISM Aj-^2 Operating'Coils F Yoke Bi-B 2 Holding Coils G Rack C Operating Contact H Pinion D Indicating Contact J Crank Ei-E, Solenoid Plungers The circuits for the control of the mechanism are broken through pairs of springs which make contact at the proper time with metal pieces, fastened to a commutator mounted upon the same shaft as the pinion H. The operating contact C is designed to hold its circuit closed throughout the move- ment until the blade has assumed the proceed position. The indicating contact D is closed only when the blade is in the stop position. 86 GENERAL RAILWAY SIGNAL COMPANY MODEL 3 DWARF SIGNAL MECHANISM The Model 3 dwarf signal mechanism (Fig. 63) consists, of the solenoid magnets and an operating rod which is directly connected to the dwarf spectacle shaft. This mechanism is mounted in a case which is designed to carry the dwarf spec- tacle shaft and is provided with a sliding cover to permit ready access to the operating parts. The operation of the mechanism is similar in principle to that of the Model 2 dwarf except that the movement of the FIG. 62. MODEL 3 SOLENOID DWARF SIGNAL magnet plungers E t and E 2 is transmitted directly to the spectacle shaft through the operating rod G, a roller H on the operating rod working in an escapement crank (not shown) on the semaphore shaft. The design is such that when the signal is in its normal position, the arm is locked against movement from the outside. The overall dimensions of the signal are such as to allow its location where the available clearances will not permit the use of the Model 2 dwarf signal. The circuit breaker contacts consist of pairs of springs which are bridged by contact rollers, actuated by the oper- ating rod G. In the case of the indicating contact D and spare contact J, the contact rollers are fastened to and move with the operating rod, the design causing the contacts ELECTRIC INTERLOCKING HANDBOOK 87 FIG. 63. MODEL 3 SOLENOID DWARF SIGNAL OPERATING MECHANISM F Yoke G Operating Rod H Roller J Spare Contact Operating Coils Holding Coils Operating Contact Indicating Contact Solenoid Plungers to open with the first movement of the arm towards the pro- ceed position. The roller for the operating contact C is car- ried by an arm, which is raised by engagement with a collar on the operating rod, when the dwarf spectacle has assumed the proceed position. GENERAL RAILWAY SIGNAL COMPANY I CROSS PROTECTION APPARATUS PRINCIPLES OF G. R. S. CROSS PROTECTION THE G. R. S. cross protection system prevents the unau- thorized movement of any switch, signal, or other func- tion, in the event of current being improperly applied to its circuit, by the cutting off all energy from the function. As briefly outlined in the pages on the "G. R. S. Electric Interlocking System," it has been seen that all functions while at rest are normally on a closed circuit of low resistance ; that inserted in each of these circuits and located on the ter- minal board of the interlocking machine, is a polarized relay of very low resistance connected in such a manner that all currents, caused to flow through the circuit by the manipu- CIRCUIT BREAKER A FIG. 65. SIMPLIFIED CIRCUIT SHOWING THE PRINCIPLES OF THE G. R. S. CROSS PROTECTION SYSTEM All functions when at rest are on closed circuit as shown by function C. All normal currents will flow through the polarized relay B in the direction indicated by the heavy arrows, but all currents due to a cross in the oppo- site direction as indicated by the dotted arrows. Hence current supplied through a cross X will open polarized relay B, which will cause circuit breaker A to open and thus cut current off the system. lation of the lever, must pass through the relay in a direction to maintain its contact closed, while all currents which may be applied through any other channel must pass through this relay in a direction to cause it to open its contact; and that this operation breaks the control circuit of the cross protec- tion circuit breaker, causing it to open and cut power off that section of the system affected, thereby preventing the unauthor- ized movement of the function. The principles involved will be made evident by reference to Fig. 65, from which circuit has been eliminated all detail connections, contacts, etc., only such parts being shown as are essential to the explanation. In Fig. 64 there is shown in full circuit detail all apparatus and contacts pertaining to a switch function, a signal function, 90 GENERAL RAILWAY SIGNAL COMPANY ELECTRIC INTERLOCKING HANDBOOK 91 and the system of cross protection. By tracing out these circuits it will be found that the circuit conditions as shown in Fig. 65 exist and afford the protection claimed. OPERATION OP THE CROSS PROTECTION CIRCUIT BREAKER The circuit breaker construction and its manipulation are clearly illustrated by Fig. 66, the position in Fig. 66C cor- responding with that of the circuit breaker in Fig. 64. The various parts of the circuit breaker which make contact with each other are indicated by similar letters. It has been shown that current applied from an unauthor- ized source to the circuit of a function at rest, causes the polarized relay in that function's circuit to open its contact and interrupt the circuit through the retaining magnet of the cross protection circuit breaker. When this occurs the cir- cuit breaker armature is released and the Z contacts are opened, the armature falling to such a position (Fig. 66A) that it cannot be drawn up against the pole pieces by the magnetic pull which will be exerted when the retaining magnet is again energized through the restoration of the polarized relay armature. To inform the leverman that the circuit breaker is open, a red lamp is lighted by the closing of the Y contacts. With the circuit breaker open as in Fig. 66A, the positive and negative feeder wires between the battery and the inter- locking system are opened at the Z contacts, therefore the cross can have no effect. The polarized relay which had its armature reversed will identify the function affected and, upon the cause of the trouble being removed, the armature of this polarized relay will remain in its normal position, when re- placed by the operator. This will cause the retaining magnet of the cross protection circuit breaker to be energized, and, by raising the restoring handle to the position shown in Fig. 66B the circuit breaker armature is restored to its operating position where it will be retained by the circuit breaker magnet. This action closes the Z contacts, but at the same time opens the X contacts, through which contacts are also broken the positive and negative feeder wires, this preventing the appli- cation of current to all functions controlled by the circuit breaker until the restoring handle is returned to its normal position. The red light is extinguished when the circuit breaker armature is restored. Figs. 24 and 25 illustrate a typical operating switchboard, one view showing the cross protection circuit breaker exposed and the other with its coyer in place. It will be noted that the only portion of the circuit breaker which is accessible to the leverman is the restoring handle projecting from the slot at the bottom of the cover. A shield attached to this handle closes this slot when the handle is in the normal position, thereby protecting the internal parts against manipulation in any way except by means of the restoring handle. As 92 GENERAL RAILWAY SIGNAL COMPANY explained above, so long as the handle is held in a position to interfere with the release of the contacts normally retained by the magnet (Fig. 66B), energy is withheld from all functions under the control of the circuit breaker. These features make the cross protection system fully effective at all times, even though force of circumstances may require its being temporarily under the charge of unskilled employees. When it is desired to retain such signals in the proceed position as may be occupying that position when the circuit breaker opens, resistance units R and R! (shown dotted in Fig. 64) are connected so as to bridge the X and Z contacts, these units permitting the flow of an amount of current sufficient to hold a limited number of signals at proceed. Their resistance is so high, however, that the mechanism requiring the least FIG. 67. POLARIZED RELAY current for its operation cannot be put in motion if energy should be applied to its circuit when the circuit breaker is open. The resistance units are shown in position on the operating switchboard in Fig. 24. THE POLARIZED RELAYS The polarized relay inserted in the indication circuit of each of the operated functions, and mounted on the terminal board of the interlocking machine, is shown in Fig. 67. The windings are so designed that the armature of the relay for a switch, signal, etc., will reverse on about one-half the current required to just move that function of the same type which requires the least current for its operation. From this it will be seen that the windings of the polarized relays used with different types of functions have different resistances. On the switchboard there is shown in Fig. 24 a polarized relay similar to those mounted on the interlocking machine, the position of this relay in the circuit (Fig. 64) being indi- cated by the letter "A." This relay guards against crosses ELECTRIC INTERLOCKING HANDBOOK 93 between the buss bars on the interlocking machine, such as might be accidently caused by the maintainer's tools when he is working about the machine. From the position of the relay in the circuit, it will be seen that any current reaching the indication buss bar through such a cross will flow in the direction opposite to that of the indication currents, this causing the relay to reverse its contact in the same manner as the polarized relays previously described. Since the relay on the switchboard is common to all circuits, its winding is designed to render it much less sensitive than those on the interlocking machine. SAFEGUARDS To show that the system in addition to being extremely simple, is also fully safeguarded, the following points are mentioned : First The closed circuit principle is employed for all parts of the cross protection system. Second All contacts or connections depended upon for protection against crosses are also used in operation and, hence, are checked as to their integrity every time a complete operation of a function is made. Third The polarized relay contact, in addition to opening on a reversed direction of current, will also open upon loss of magnetism in the permanent magnet of the relay. Fourth An open circuit in the polarized relay prevents indication. SECTIONALIZING OF PLANTS In connection with a comparatively simple track layout, it is common practice to install only one cross protection circuit breaker, which prevents the movement of all functions during such time as it may be open. At busy plants having a large number of routes which can be used simultaneously, it may be considered undesirable to have the whole plant affected by derangement at a single point, in which case the plant may be divided into sections, the functions in each section being controlled through separate circuit breakers. This ^ permits uninterrupted operation of traffic through the sections not directly affected. In addition to the cross protection circuit breakers required, it is necessary to install switchboard polarized relays and also common return wires for each section in the interlocking plant. The positive buss bar and indication buss bar must be divided to correspond with the sectional division of the functions. It is essential that there be no connections between the various buss bars or the common return wires, except where they join the energy mains from the battery, under the protection of their respective cross protection circuit breakers. There may be certain situations where conditions will warrant the additional expense of employing individual cross protection circuit breakers for each switch and each group of 94 GENERAL RAILWAY SIGNAL COMPANY signals. This would mean that a cross applied to a given switch, for example, would merely make that particular func- tion inoperative without interfering with any of the other functions. The use of individual cross protection circuit breakers requires the running of a separate return wire for each of the functions or groups of functions concerned, and dispenses with the main common previously mentioned. The device (Fig. 68) employed for this purpose consists of a modified form of the regular polarized relay, provided with suitable contacts and a restoring handle. The contact pres- sure is increased over that of the regular polarized relay, at the same time retaining the relay's sensitiveness to reverse currents, the contacts are heavier in design, and the iron in the magnet is so distributed that a powerful magnetic blowout is obtained which effectually extinguishes any arc resulting from currents flowing through the contacts at the time of their opening. The principles involved in the making and breaking of the circuits, and in the restoration of the relay armature to the operating position after having been reversed, are similar to those of the cross protection circuit breaker previously de- scribed. The device, as installed, is enclosed in a sealed case (Fig. 69) to prevent any improper manipulation of the circuit breaker parts. This protective apparatus is mounted on the terminal board of the interlocking machine, occupying the same space as the regular polarized relay. The device, which is exceedingly simple in construction, is in no way subjected to weather con- ditions and is much more accessible than if located in the field at the various switches and signals, as is the ordinary practice with some systems employing individual cross pro- tection. TESTS FOR CROSS PROTECTION It has previously been stated that all contacts and connec- tions depended upon for cross protection are under a constant automatic check during the regular operation of the different functions; therefore tests on the cross protection system are in no way requisite in the same sense that tests are necessary on switch points, to determine with what maximum opening the switch points can be locked. It is considered, however, that the satisfaction of having a working demonstration of the existence of the cross protection more than repays the slight trouble involved in making it one of the points to be checked up, on the regular inspection trip. The time chosen for conducting such a test should be when the voltage on the system is at the highest point attained in service. This will be when the interlocking battery is being charged, at which time the current will run up above 140 volts. The tests on the various switch functions may be secured by making a connection between the normal and reverse operat- ing wires on the pole changer. ELECTRIC INTERLOCKING HANDBOOK 95 FIG. 68. INDIVIDUAL CROSS PROTECTION CIRCUIT BREAKER Cover removed. FIG. 69. INDIVIDUAL CROSS PROTECTION CIRCUIT BREAKER 96 GENERAL RAILWAY SIGNAL COMPANY In testing signals, the necessary energy may be obtained at the nearest switch mechanism, since one of the switch control wires is always connected to battery positive (Fig. 64). The test should be made by connecting energy onto the signal control wire as near as possible to the signal motor, and if the signal circuit is connected to the common return wire through one or more switch circuit controllers, the energy should be applied to this wire, care being taken to first open the connec- tion to the main common wire. Failure to open this connec- tion to common in all probability will result in blowing a fuse in the switch circuit from which the energy is being taken for the test, since under these conditions a short circuit to the common return wire is created. Where the plant has been sectionalized, one or two functions in a given section should be crossed up with wires taking energy from each of the other sections. In case the functions in the various sections are widely separated, these crosses may be made between the binding posts in the terminal board of the interlocking machine, to avoid running a conductor long dis- tances over ground. This test will insure that the proper division of the functions was made at the time of installation, and that no undesirable connections have since been made. For the first test after an interlocking system has been installed it may be well to connect an adjustable resistance in the wires used in making the crosses, starting with the resist- ance all in and gradually cutting it down until the circuit breaker opens. For the periodical tests which some railway companies carry out this resistance is generally considered unnecessary. ACCESSORIES MODEL 3 FORM D SWITCH CIRCUIT CONTROLLERS FIG. 70. MODEL 3 FORM D SWITCH CIRCUIT CONTROLLER Two circuits, normal or reverse. FIG. 71. MODEL 3 FORM D SWITCH CIRCUIT CONTROLLER Two circuits normal and two reverse. FIG. 72. MODEL 3 FORM D SWITCH CIRCUIT CONTROLLER Four circuits normal and four reverse. f 98 GENERAL RAILWAY SIGNAL COMPANY MODEL 5 FORM A SWITCH CIRCUIT CONTROLLER The Model 5 Form A switch circuit controller arranged for selecting signal circuits is shown by Figs. 73, 74 and 75. The operation of the contacts, which are forced open and forced closed, is effected through a cam movement, which causes all wear to come on heavy iron parts and not on the contacts. The contacts may be adjusted in pairs to make normal or reverse contact as required. One pair is adjusted by means of the screw jaw on the connecting rod and the other pair by means of the cam (Fig. 187), the parts after adjust- ment being positively locked against working loose. The contacts and binding posts are mounted on a vertical panel which gives convenient access to the binding posts when "connecting up " and permits ready inspection of the contacts. FIG. 73. MODEL 5 FORM A SWITCH CIRCUIT CONTROLLER Two circuits normal and two reverse, or four circuits normal, or four circuits reverse. The case is provided with main and supplementary covers as shown by Fig. 74, the latter protecting the contacts from frost and condensation at all times, and when the main cover is open, from rain. The trunking cap and operating crank may be applied to either side of the circuit controller as proves most convenient in installation. THREE POSITION D. C. MOTOR RELAY The Three Position D. C. Motor relay is especially designed for wireless control automatic block signaling, but is readily adapted for use with three position polarized line circuits. The operating mechanism consists of a small direct current motor having powerful permanent magnet fields with ample air gap between the armature and pole pieces. The contacts are moved from the de-energized position to either of the ELECTRIC INTERLOCKING HANDBOOK 99 FIG. 74. MODEL 5 FORM A SWITCH CIRCUIT CONTROLLER FOR SELECTING SIGNAL CIRCUITS MAIN AND SUPPLEMENTARY COVERS OPEN FIG. 75. MODEL 5 FORM A SWITCH CIRCUIT CONTROLLER FOR SELECTING SIGNAL CIRCUITS MAIN COVER OPEN Two circuits normal and two reverse, or four circuits normal, or four circuits reverse. 100 GENERAL RAILWAY SIGNAL COMPANY energized positions by the rotary motion of the motor armature, the movement of which is transmitted to the contacts by suitable link connections. The closing of one or the other sets of contacts is accomplished by a partial rotation of the armature, the direction being dependent on the polarity of the operating current. The contacts have the same opening and pressure, and are similar in design t'o those used in the regular Model 9 D. C. relay. The maximum equipment of contacts in the four way relay, shown in Fig. 76, is four normal and four reverse, with four contacting fingers. It is to be noted that when used in connection with wireless signaling on polarized track work, the signal control is broken through one set of con- FIG. 76. THREE POSITION D. C. MOTOR RELAY Four way. tacts only, while in the polar-neutral relay the control must be broken through both polar and neutral contacts. This same holds true for the track control, which, owing to the decreased resistance of the contacts introduced into the circuit, means that cut-sections can be employed to as great an extent in polarized track circuit work, through the use of this relay, as in the case of neutral track circuits employing the ordinary two position relay. The relay has several other important features which should be noted. The design is such that the chance of having the polarity reversed by a large flush of current or by lightning is so remote as to be negligible. The relay is not subject to residual magnetism troubles in any way, as its operation depends on current only, and not on electro-magnetic traction. This being the case, the drop away (50 per cent, of the normal pick up) cannot change with time, and once fixed, always ELECTRIC INTERLOCKING 'HANDBOOK 1 101 remains the same. The overall dimensions are* such *&&' "to permit its installation in the space required by a D. C. tractive type relay having the same contacting capacity. TRACTIVE TYPE D. C. RELAYS FIG. 77. MODEL, 9 D. C. SHELF RELAY Four way. FIG. 78. MODEL 9 D. C. WALL RELAY Four way. 102 GENERAL RAILWAY SIGNAL COMPANY ELECTRIC INTERLOCKING HANDBOOK 103 TRACK DIAGRAMS AND MANIPULATION CHARTS To facilitate the manipulation of the levers of the inter- locking machine, it is customary to mount within full view of the leverman a diagram of the track layout showing the rela- tive location of all interlocked switch and signal functions, also a chart listing the various routes through the plant and the order in which the levers are to be moved in setting up each of these routes. By referring to the chart, the leverman is guided in manipulating the levers in the sequence imposed by the mechanical locking between levers, thus aiding him greatly in the handling of the traffic passing through the plant. FIG. 80 FIG. 81 MODEL 9 D. C. INDICATOR Four way. The track diagram and manipulation chart are usually com- bined in one plan and mounted in a single frame, unless their combined size is prohibitively large, in which case they are framed separately. INDICATORS For a long time it has been customary to give to the lever- man an indication of the trains approaching the interlocking plant; with the advent of route locking and the semi-auto- matic control of signals, and the consequent general use of track circuits within the interlocking limits, this practice has been extended to indicating at the interlocking station, the 104 GENERAL RAILWAY SIGNAL COMPANY FIG. 82. MODEL 9 D. C. INDICATOR GROUP Cover removed. condition of all the track sections within the plant. This supplements the information given by the track diagram and manipulation chart, and adds considerably to the facility with which the traffic is handled. The approach sections are usually repeated by disc indicators and the different track sections between the home signal limits by semaphore indicators. These are generally located on the wall of the operating room near the track diagram, FIG. 83. MODEL 9 D. C. INDICATOR GROUP ELECTRIC INTERLOCKING HANDBOOK 105 FIG. 84. MODEL 9 D. C. INDICATORS. LAKE STREET INTERLOCKING PLANT, CHICAGO TERMINAL, C. & X. W. R'Y being mounted either separately with individual covers or on a common frame with a single cover. The indicators, as shown by Figs. 81 and 82, may be equipped with contacts and thus perform the functions of a relay in addition to those of a repeater. ILLUMINATED TRACK DIAGRAMS A method of indicating the occupancy or non-occupancy of the various track sections, rather more elaborate than by the use of repeating indicators, is through the employment of the illuminated track diagram. This type of indicator is of great assistance on extremely busy plants where it is necessary to know when a train has cleared each route or 106 GENERAL RAILWAY SIGNAL COMPANY o g w ^ jS<< >> O .2 u ^'C 'c ^ s MM ii - o PJ -s'-S 3^- fl s -< 0) " K* .2 o .2 > oa Isl^fjl t^qS.S^H" SECTION III G. R. S. ALTERNATING CURRENT APPLIANCES DESCRIBING A. C. RELAYS AND THEIR USE IN INTERLOCKING WORK; ALSO SINGLE AND DOUBLE RAIL A. C. TRACK CIRCUITS, AND TRANSFORMERS ALTERNATING CURRENT RELAYS THE following pages have been written with the object of acquainting those interested in this type of apparatus with the principal characteristics and proper application of the various alternating current relays manufactured by the General Railway Signal Company. POINTS TO BE CONSIDERED IN SELECTING AN ALTERNATING CURRENT RELAY In selecting any alternating current relay for a given purpose, the following should be taken into consideration : First Is the device to be used as a track relay or a line relay? If it is to be employed as a track relay, in all proba- bility it will be exposed to the influence of traction or foreign currents, and must, therefore, be of such design that it will not respond to currents other than that intended for its operation. Furthermore, if the track circuits are very long or the ballast very bad, or if the relay is to be located a long distance from its point of connection to the rails, the relay should necessarily require very little energy from the rails in order to avoid cut sections or undue energy consumption. On the other hand, when the opposite conditions exist, these relays need not be so highly efficient and consequently may be smaller and less expensive. If required for use as a line relay the device will rarely be installed where it will be exposed to the influences of foreign or traction currents, and when such is the case, can be of simpler, smaller, and less expensive design. Second Is two or three position operation required? In this connection it should be noted that the amount of line wire can frequently be reduced by the employment of relays which have normal, reverse, and de-energized positions. To secure the equivalent of this using two position relays it may be necessary to install twice as many relays and additional line wire. A concrete example of this is the application of three position relays to polarized track circuit work in which the caution and clear positions of a signal are given over the track rails by reversing the polarity, and without the use of line wires at all. Third How many and what kind of contacts is the relay to have? It frequently happens that as many as ten or twelve contacts are required and that these contacts must carry at comparatively high voltage a large amount of current; in other cases but few contacts and these carrying very light currents are necessary. Furthermore, contacts equipped with "magnetic blowouts" may be needed to extinguish arcs which otherwise would be established in the handling of heavy direct currents. These are features which often determine the selection of the relay. 110 GENERAL RAILWAY SIGNAL COMPANY Fourth Generally speaking, the question of whether a relay is to be of high or low efficiency, and whether it would pay to spend more or less for it, should be decided on the same basis that is used in selecting any piece of apparatus, viz: having determined the total cost of the device in place, includ- ing any necessary auxiliary devices, it is then proper to esti- mate the cost of the energy required for its operation, and that relay which will answer the purpose and cost the least, considering first cost, energy consumption, maintenance charges, interest, and depreciation, should, of course, be the one to use. MODEL 2 FORM A POLYPHASE RELAY The Model 2 Form A relay is especially designed for power- ful and efficient operation on very long track circuits. As FIG. 86. MODEL 2 FORM A POLYPHASE RELAY Four way. an evidence of this efficiency, it may be pointed out that with minimum energy consumption it has given perfect operation on track circuits of from three to four miles in length, and with ballast conditions far from favoring good track circuit operation. The relay is operated by a polyphase motor, which consists of a non-magnetic rotating shell or "rotor," and fixed inner and outer cores, the outer core being the "stator" on which the windings are placed. These windings are designed and connected so as to produce (with alternating current applied) a rotating magnetic field, which in turn will induce currents in the non-magnetic rotor causing it to operate. (Direct currents cannot produce this rotary field and, therefore, cannot cause operation.) The rotor is ordinarily connected to the con- tacts through the medium of a pinion and sector arrangement, thereby multiplying the effect of the rotor and permitting the operation of a large number of contacts with a very small ELECTRIC INTERLOCKING HANDBOOK 111 amount of energy applied. Furthermore, as it is possible to supply most of the energy to the stator from a local source, only a small amount of energy is required from the rails to cause the relay to operate. These two points permit the operation of very long track circuits without the use of cut sections or undue energy consumption. The relay is universal in its application, in that it may be wound for operation on steam roads, electric roads using either A. C. or D. C. propulsion, or for operation as a line device. Furthermore, it can be adapted for use on any frequency current, for two or three position operation, and may be made fast or slow acting. The contacts are unusually heavy in construction and are so designed that any combination of front, back, or front and back contacts can be secured, changes being easily made on the ground if desired. Special contacts equipped with the "magnetic blowout" referred to on page 109 can also be fur- nished. The contact housing for the four and six way relays accommodate eight and twelve contact fingers, respectively, these controlling eight or twelve independent circuits. MODEL 2 FORM B RELAY The Model 2 Form B relay operates on the same general principles as the Model 2 Form A, employing the non-mag- netic rotor which permits it to operate with the same degree of safety and reliability. It is designed primarily to operate as a line device but may be used in connection with track circuits to a limited extent; for instance, as a track relay for short track circuits on steam roads, or for short double rail track circuits on roads using direct current for propulsion. While the relay's efficiency is approximately but half that of the Model 2 Form A it compares well, nevertheless, with other A. C. relays on the market. It operates on 25 or 60 cycle current, in two or three positions, and can be furnished either slow or quick acting. The Model 2 Form B relays have about the same overall dimensions as a D. C. relay of the same contact capacity, this feature permitting their installation in housings previously occupied by D. C. relays. The relay is assembled as a shelf or wall type device, as a tower indicator or as an interlocking relay. The contacts are limited to a maximum of four front and two back, or six front and two back," in the four and six way relays, respectively. MODEL 3 FORM B RELAY In the Model 3 Form B relay, the same construction is used for the housing, contact arrangement, etc., as in the Model 2 Form B. The actuating movement is essentially the same as that of the Model 2 Form B, with the exception that it operates in two positions only and is a single phase device. 112 GENERAL RAILWAY SIGNAL COMPANY Due to this feature the relay does not require the presence of local energy which is sometimes difficult to provide for. The relay is equipped with a non-magnetic rotor and is designed primarily for use in connection with single rail track circuits on direct current electric traction roads. MODEL Z FORM B RELAY The Model Z Form B relay uses the same housing and is provided with contacts of the same design and arrangement as the Model 2 Form B and Model 3 Form B relays previously described. The Model Z relays are provided with a bipolar stator, with windings on each of the poles, and a rotary armature so FIG. 87 MODEL 2 FORM B, A. C. RELAY MODEL 3 FORM B, A. C. RELAY MODEL Z FORM B, A. C. RELAY Six way. shaped that when current (either direct or alternating) is applied to the windings, a uniform torque is produced, which causes the rotor to operate through about ninety degrees. This movement is transmitted by means of a suitable connec- tion to the contacts. Being operable on direct current, the relay is adapted for line service only. Its exceptionally high efficiency makes it preferable for this type of work where direct current does not exist on the line and where single phase operation is desired. The relay operates in two positions only. In conclusion, attention is directed to the comparatively few types of relays needed to cover the full range of require- ments of A. C. signaling. ELECTRIC INTERLOCKING HANDBOOK 113 It will be noted by reference to the description which has preceded : First That but two general forms of construction are employed, viz: the larger, more efficient form (Fig. 86), especially adapted for track circuit work, and the small, mod- erately efficient form (Fig. 87), especially designed for line circuits and short track circuits. Second That but two principles of operation are used, namely : the inductive as employed in the Model 2 and Model 3 relays, and the electro-magnetic as employed in the Model Z relays. Third That each form is made in two sizes to accommodate more or less contacts as required. With these two forms, two principles of operation and two sizes of relays, wound and equipped with contacts as may be necessary, all the requirements of A. C. signaling can be met without resorting to a greater number of types. It will, therefore, be seen that the G. R. S. relay construction has placed A. C. relays, as regards the diversity of types required, on practically the same basis with the relays used in connec- tion with D. C. signaling. SINGLE RAIL ALTERNATING CURRENT TRACK CIRCUITS SINGLE rail A. C. track circuits are largely used at inter- locking plants in electrified territory. With this type of track circuit, insulated joints are placed in one rail only, the other rail being used in common by the return propulsion current and the signaling current (see Figs. 88 and 89). It will be seen that single rail track circuits are used to best ad- vantage where there are two or more parallel tracks, in that the power or common rail of all these tracks can be bonded together, thus preventing interruption of the propulsion current return in the event of a break in the power bonding in any one of the continuous rails. ADVANTAGES The chief advantage of single rail track circuits as compared to the double rail type is in its lesser cost and complication, the double rail circuits requiring the installation of impedance bonds to provide a continuous return for the propulsion cur- rent. As there are usually a number of comparatively short track circuits at an interlocking plant, it is seen that the use of double rail track circuits with impedance bonds would be very expensive. It is furthermore true that at many plants, the track arrangement is such that it would be extremely difficult to secure space at the bond locations for their installa- tion. LIMITATIONS Traction Return. When single rail track circuits are in- stalled, both rails cannot be retained for traction purposes, as noted above. If the giving up of one rail leaves insufficient return for the propulsion current, the use of single rail track circuits is barred and double rail track circuits would probably have to be employed. Broken Rail Protection. Single rail track circuits do not give broken rail protection due to the cross bonding required for traction purposes, which provides a number of return paths through the rails of other tracks for the signaling current. On this account the use of single rail track circuits should be restricted to slow speed tracks, such for example as in terminals, or to siding tracks. Length. The permissible length of single rail track circuits is limited either by ballast conditions, by the traction drop in the return rail between the points of connection of the trans- former and the track relay to the common rail, or by the com- bination of ballast and drop. The Model 2 Form A relay as ordinarily constructed is capable of carrying 10 amperes direct current through its track winding without overheating or being caused to open. The drop in the common rail has the effect of sending direct current from the common rail through the transformer, through ELECTRIC INTERLOCKING HANDBOOK 115 the signaling rail, the track winding of relay and back to the common rail, this effect being maximum when a train is on the transformer end of the track circuit, thereby cutting out the transformer resistance and allowing the full drop to be effective through the signaling rail and relay in series. In view of the fact that the common return rail has a neg- ligible resistance, there are times when it can be assumed that all of this drop is effective across the relay, and to prevent a prohibitive amount of direct current from flowing through the relay, under ordinary conditions a limiting resistance is added in series with the relay. If however the track circuit is long or the ballast bad, the traction drop will in all probability be excessive, thereby requiring that the limiting resistance be high, which in turn necessitates that a correspondingly high A. C. voltage be impressed across the rails at the relay location in order to secure operation; this A. C. voltage is limited since as the voltage is increased the current leakage between the rails throughout the length of the track circuit increases very rapidly. To take care of such a condition an impedance hav- ing low ohmic resistance to direct current, but high resistance to alternating current, may be shunted across the relay ter- minals, this permitting a large amount of direct current to flow through the relay and impedance combined with- out causing more than 10 amperes direct current to flow through the relay; a unit of low resistance is still required, being connected in series with the relay and impedance, this resistance necessarily being in the nature of a grid since it has to carry a comparatively large amount of direct current. With this arrangement the transformer should be designed to stand a large amount of direct current through its secondary winding without having its A. C. voltage seriously affected. Under the conditions ordinarily found in terminals or where it is permissible to use single rail track circuits, it will be found that the use of a resistance in series with the relay is adequate to se- cure proper operation, it being necessary only in rare cases to em- ploy the impedance shunted around the terminals of the relay as above described. ENERGY REQUIRED The energy required for the operation of single rail track circuits depends upon the amount of traction drop in the com- mon rail and upon the ballast conditions. In an interlocking plant where the track circuits may average 500 feet in length, the energy per track circuit, employing the Model 2 Form A track relay, should not exceed the figures given below: Total Energy Required for Track Circuit and Relay Local 25 cycle current, 30 volt amperes 25 watts 60 cycle current, 40 volt amperes 30 watts NOTE. The Model 2 Form A track relay, quick acting and designed to stand 10 amperes direct current, has a resistance of about one-half ohm. 116 GENERAL RAILWAY SIGNAL COMPANY TYPES OF SINGLE RAIL TRACK CIRCUITS In the past the common practice when installing single rail A. C. track circuits has been to locate the track trans- former at one end of the track circuit and the relay with its housing and auxiliary apparatus at the other end; this re- quires that the relay must be repeated into the interlocking sta- tion to operate other relays or indicators. A simplified dia- gram of such a circuit is illustrated by Fig. 88. In sharp contrast with this is shown in Fig. 89, the method which can be used when a high efficiency polyphase relay such as the Model 2 Form A is employed. By feeding the track circuit from a central source and extending the relay leads INTERLOCKING STAT\ON LIMITS r 1 r i HIGH VOLTAGE. 1 i i WV PRIMARY r ^AA| A5rORMER | 1 fl 1 / X 1 ' -i J , >-KEPEATIHG, 1 1 |Er ] INDICATOR 1 -J A/vJ TRACK Wd TRANSFORMER COMMON RETURN RAIL i i TRACK RELAY . FIG. 88. SINGLE RAIL A. C. TRACK CIRCUIT Track relay and transformer located at track circuit. from the track circuit into the station, the amount of apparatus can be cut down, maintenance costs reduced to a minimum, and certain safety features, not obtainable in the other arrange- ment, secured. It will be noted that in the central energy scheme, the vital parts of the track circuit are located in the station directly under the eye of the maintainer which permits adjustments to be made under the most favorable conditions. Due to the simplicity and accessibility of this type of track circuit, main- tenance is reduced to a minimum. A considerable amount of apparatus is saved by this kind of an installation, since secondary relays with their track boxes, additional wiring and fusing, are not required : furthermore, the numerous track transformers which otherwise would have ELECTRIC INTERLOCKING HANDBOOK 117 to be distributed from one end of the interlocking plant to the other are eliminated due to the circuits being fed from one central point. The resistance of the leads from the track circuit to the relay and transformer, constitute a part of the limiting resistance required in series with these pieces of ap- paratus. A safety feature obtainable in the central energy scheme which cannot be overlooked is in the protection against crosses. It will be noted by reference to Fig. 88 that a cross at X will cause false operation of the repeating relay in the station, whereas a similar cross in Fig. 89 prevents, as it should, operation of the relay. Every step toward simplicity is a INTERLOCKING STATION LIMITS l~" 1 l~f HIGH VOLTAGE. I i IW in wv A/V TKMISf RY ORMER' i i i i L P / X J M -TRACK RELAY (INDICATING) _i ^s MULTIPLE CONDUCTOR BONDED TO ALL COMMON RETURN RAILS n J ALL OTHER COMMON RETURN RAILS FIG. 89. SINGLE RAIL, A. C. TRACK CIRCUIT Central energy scheme. step towards safety and this central energy control is the last word in simplicity as regards track circuits. The high efficiency of the Model 2 Form A relay especially adapts it for this kind of work, the relay requiring but a small amount of current from the rails, while a comparatively large amount is supplied at the station for the local phase of the relay. The relay may be equipped with an indicator blade and located in plain sight of the leverman, thus dispensing with the necessity of repeating indicators which might otherwise be required for this purpose. TYPICAL INSTALLATION OF THE CENTRAL ENERGY SCHEME Fig. 90, which is typical of a large G. R. S. installation, illustrates the extension of the principle of Fig. 89 into the complete wiring required in connection with this type of track 118 GENERAL RAILWAY SIGNAL COMPANY Interlocking Station Limits Controller On lever tatch A.c Lock on 5n lever FIG. 90. SECTION OF INTERLOCKING PLANT Showing use of central energy scheme for track circuit control. ELECTRIC INTERLOCKING HANDBOOK 119 circuit work. It also indicates the control between the inter- locking machine and the switch and signal functions in the given section of track, and shows the method of controlling the switch lever locks and track indicators through the track relay. The track relays and transformers are shown located in the station, the latter being installed in duplicate to prevent any interruption of service should anything happen to one of the transformers. It will be noted that the transformers, besides feeding the track circuits, are used to furnish energy for the signal lighting and the operation of all A. C. appa- ratus. The track winding of these transformers is brought to a buss bar on the distributing switchboard, the individual leads of the various track circuits being connected to this buss. It is general practice where the track circuits vary sufficiently, or where any of them are located far enough from the station to require much more voltage than the others, to provide the track winding of the transformer with a number of taps which are carried to different buss bars, the individual leads of the different track circuits being taken from one buss or the other as required. IMPEDANCE BONDS FOR DOUBLE RAIL ALTERNATING CURRENT TRACK CIRCUITS WHEN it is desired to install A. C. track circuits and both rails must be retained for propulsion purposes, double rail track circuits, such as are shown by the typical circuit, Fig. 238, must be employed. It will be noted that the track is divided into sections of varying length by FIG. 91. METHOD OF INSTALLING SIZE 1 FORM C IMPEDANCE BONDS means of insulated rail joints. Impedance bonds are installed at such locations for the purpose of providing around the joints a low resistance path for the return D. C. propulsion current, while not permitting the passage of the A. C. signaling current. The bonds consist of a few turns of heavy copper wound about, but insulated from, a laminated iron core, the con- nections to the rails being so made that the traction current has no magnetic effect on the bond, provided an equal amount is flowing in each of the rails. If, however, more current is flowing in one rail than in the other, there will be a tendency to saturate the iron core and thereby reduce the impedance of the bond. This effect, which is called "unbalancing," is limited by introducing an air gap into the magnetic circuit, ELECTRIC INTERLOCKING HANDBOOK 121 the bonds ordinarily being designed to stand 20 per cent. unbalancing without a decrease of more than 10 per cent, in impedance. The size of the bond to be installed is dependent upon the amount of current the bond will have to carry, the impedance to which it must be wound (this being more or less dependent upon the length of the track circuit), and upon the amount of unbalancing to be taken care of. Where good traction bond- ing can be maintained a less amount of unbalancing can be figured upon, and hence a smaller size of bond employed. 1 innn o ' r -^ Bare Stranded] | 1 3 -g 1 i CD k; i 1 s '$' f t, ==4 "r^- u ^^2 trf -i i || Inverted .? | i E ^ r >- 1 ^ Transformer Leads. li il JUL r 1 ! Reldy Leads FIG. 92. METHOD OF INSTALLING SIZE 2 FORM B AND SIZE 3 FORM A IMPEDANCE BONDS Dimension Size 2 Form B Bond Size 3 Form A Bond A B C 20% inches 24y 2 inches 13% inches 18% inches 17% inches 11% inches The Size 1 Form C bond, which is the largest, is installed only where the heaviest traffic requirements are to be met, the size of the bond requiring that it be located outside of the rails. The Size 2 Form B and Size 3 Form A bonds are of such dimen- sions as to permit their being installed between the rails. These smaller bonds are furnished with sloping covers to pre- vent their being caught by dragging train parts, and are especially designed to have their leads brought out of the case in a manner to facilitate connection to the rails. TRANSFORMERS HIGH TENSION LINE TRANSFORMERS THE Type L transformer is a single phase, oil immersed, self cooled, pole type transformer, designed to step down the transmission line voltage (6,600 volts maximum) at signal and track feed locations, to the voltage required for the operation of the signal system. FIG. 93. VIEW OF TYPE L TRANSFORMER SHOWING TERMINAL BOARDS FIG. 94. TYPE L HIGH TENSION LINE TRANSFORMER The combinations in which these transformers are made up are as follows : 1. High tension primary winding and low tension secondary winding for feeding relay locals, signal mechanisms, and lights. 2. High tension primary winding and low tension secondary winding for feeding track circuits. ELECTRIC INTERLOCKING HANDBOOK 123 3. High tension primary winding and low tension secondary windings, one for feeding relay locals, signal mechanisms and lights, and one or two for feeding track circuits. The primary or high tension winding may be equipped with 5 and 10 per cent, taps brought to a suitable porcelain terminal block, which ordinarily is located below the oil level to minimize the liability of lightning arcing from post to post. The secondary leads and taps are brought to a sepa- rate porcelain terminal board located above the oil level. The transformer windings are contained in a cast iron, water-proof case, which is fitted with lugs to take the hanger irons necessary for mounting. These transformers are built with the same relative polarity and are so constructed that reversing the polarity of the track feed may be accomplished on the terminal block inside the transformer without changing the permanent exterior circuit connections. FIG. 95. TYPE K SECONDARY TRACK TRANSFORMER Core losses and copper losses are lower and the efficiency higher than usually is obtainable on this special class of trans- formers. Good regulation on low power factor, low exciting current and high insulation (insulation tests being 50 per cent, above A. I E. E. standards) are features which combine to form an exceptional transformer in point of long life and safety. The transformer design is strictly in accordance with R. S. A. specifications. SECONDARY TRACK TRANSFORMERS The Type K secondary track transformer as illustrated by Fig. 95 is of the air cooled type and is especially designed for feeding individual track circuits, being used, however, to some extent, in connection with low voltage tungsten light- ing. The transformers are ordinarily made up with one high tension primary winding and one low tension secondary winding, this latter being provided with taps for the adjust- ment of the track circuit feeds. The primaries are wound for any voltage up to 440 as specified and as ordinarily installed are connected to the low tension secondary of the line transformer. These connections can be made and the 124 GENERAL RAILWAY SIGNAL COMPANY track transformer housed in the relay box ordinarily installed at signal locations. The cover of the transformer is provided with binding posts for both high and low tension windings. The case is of cast iron, light in weight, and is provided both with lugs for hang- ing, and with feet to permit of the device being mounted as desired. The same exceptional efficiency, regulation, and low exciting current are obtained in this class of transformer as in the Type L transformers, previously described. SECTION IV SIGNAL LIGHTING AT INTERLOCKING PLANTS COVERING RECOMMENDED PRACTICE FOR ELECTRIC LIGHTING AS TO THE ARRANGEMENT OF LAMPS,. SOURCE OF POWER, AND PRECAUTIONS TO OBSERVE SIGNAL LIGHTING AT INTERLOCKING PLANTS THE question as to whether oil or electricity is to be used for lighting the signals at electric interlocking plants, de- pends on what is most economical and satisfactory under the particular conditions existing at each separate plant. In many cases a decision as to the type of lighting best adapted to a given plant can be easily reached. For example : If commercial power of proper voltage is available at low cost, or if alternating current is employed in connection with the signaling, it will undoubtedly be found desirable to light the lamps electrically; this is especially so if the plant is a very large one, as at such a point the oil lamps would require a special force of lampmen for their maintenance. On the other hand, if commercial power is not available or can be secured only at a high rate, or if the plant is so small that oil lamps could be cared for by the force regularly employed, it will probably be found most economical to use oil lighting. In cases where the course to be followed is not so evident, a careful estimate of the initial expense involved and of the cost of operation and maintenance, should be prepared before a decision is reached. In the case of oil lighting it is merely necessary to consider the cost of the lamps, oil, maintenance, etc. In the case of electric lighting, however, a number of other considerations enter into the problem as outlined on the following pages. TYPE AND ARRANGEMENT OF BULBS IN SIGNAL LAMPS The bulbs used in this type of work are ordinarily of low candle power, it having been found that ample light is secured from bulbs of two or four candle power. When the lighting is operated at 110 volts, the carbon filament type is installed, it being considered that metallic filament bulbs of such low candle power are too frail to be reliable when designed for operation on this voltage. Where it is possible, however, to furnish current at a potential of from 6 to 12 volts, the high efficiency of the metallic filament type can readily be made use of. POWER REQUIRED FOR OPERATION OF INCANDESCENT LAMPS CARBON FILAMENT METALLIC FILAMENT Candle Power 110 Volts 55 Volts 10-13 Volts 4-6 Volts Watts Watts Watts Watts 2 10 10 .. 2V 2 4 20 20 5 5 NOTE. Values approximate. 128 GENERAL RAILWAY SIGNAL COMPANY In determining the arrangement of the bulbs in each signal lamp, the first consideration is to insure the signals against ever being without light. On this account, general practice has been to have each signal lamp contain two bulbs, connected in multiple, it being highly improbable that both will burn out at the same time. The reduced brilliancy of the signal light, resulting from the burning out of one of the bulbs, causes the failure to be quickly detected and permits the necessary renewal to be made at once. Where two bulbs, burning in multiple, give more than the amount of light required, an economy can be effected without sacrificing reliability by employing "cut in" relays which permit the burning of but one of the bulbs at a time. The coil of this "cut in" relay is connected in series with the bulb that is to burn normally, a back contact on the relay being arranged to connect the reserve bulb across the lighting mains in the event of failure of the one in service. Another way to reduce the energy consumption and still retain the necessary reserve, is to use the high efficiency metallic filament bulbs connected in multiple. As stated above, a low candle power bulb of this type to be reliable must be operated on low voltage. NORMAL SOURCE OP POWER AND THE NECESSARY RESERVE Having touched upon -the type and arrangement of the bulbs to be used in signal lamps, the next consideration should be with regard to the normal power supply and what reserve should be provided to keep the lights burning in case of emergency. It is recommended as good practice that the signal lights should be operated from a commercial source, the control being arranged so that the lighting systems will be quickly transferred on to the 110 volt interlocking battery in the event of failure of the commercial power. It will be seen that this use of the interlocking battery as a reserve restricts the lighting to operation on 110 volts. The commercial power may be either alternating or direct current and will in all probability be delivered at 110 or 220 volts. If this potential is 220 volts, it is, of course, necessary to install a motor gen- erator set, transformer, etc., to reduce the voltage to that required by the lighting system. Where a reliable source of alternating current is available, such, for instance, as can be obtained when the interlocking plant is located in A. C. automatic signal territory, the reserve battery is not considered necessary, and this permits the light- ing system to be operated at any voltage desired. In such a case low voltage metallic filament lamps can be operated, transmission about the plant being made at a higher voltage, thus avoiding the necessity of installing large lighting mains. In this connection it is to be noted that low voltage lighting should be restricted to points where the current supply is abso- ELECTRIC INTERLOCKING HANDBOOK 129 lutely reliable, except in the case of a plant with compara- tively few signals, at which plant a low voltage battery of suitable capacity is available for use as a reserve. In case commercial power, of the proper voltage, or sig- naling power cannot be secured, the lights should then be oper- ated from the charging generator, provision being made to transfer the lights onto the interlocking battery in case of failure of the generating unit. Attention is called to the undesirability of lighting from this source unless either the charging unit or interlocking battery is installed in duplicate, since if only one generator and one battery were employed, the capacity of the battery would have to be excessively large to provide sufficient reserve against the failure of the charging generator, such a failure in all probability being of longer duration than would be the case with commercial power. PRECAUTIONS In operating the lighting system from a charging generator great care should be used to see that the normal voltage of the lamj)s is never exceeded, since the bulbs will be quickly burnt out if subjected to an excess voltage. This increased voltage always exists when the charging generator is supplying cur- rent for the lighting system at the same time it is charging the interlocking battery; therefore, a regulating device must be provided to maintain the voltage on the lamps at the normal point. This device ordinarily is a hand operated rheostat which has sufficient regulation to permit the voltage to be kept at normal. It will be seen that the device will require the maintainer's attention at frequent intervals; this, how- ever, cannot be considered serious, as under such conditions the interlocking battery would never be charged at night except in case of emergency. Where duplicate batteries are employed, a regulating device is not required, as the combination of switches on the power board can be so arranged that it is impossible to serve the lighting circuits from the battery that is being charged. Precaution respecting cross protection should be observed whenever the interlocking battery may be called upon to furnish current for the lighting system. At plants where the operating switchboard is equipped with the cross protection circuit breaker shown in Fig. 24 (both positive and negative battery connections being broken through the circuit breaker contacts), the signals can be electrically lighted from the inter- locking battery without endangering the proper operation of the switches, signals, or other functions of the plant. If, however, it is proposed to electrically light the signals of an existing G. R. S. plant at which plant the old type of circuit breaker (Sec. 1, Elec. Int. Cat., page 280) is installed, it is strongly recommended that the operating switchboard be equipped with the double pole circuit breaker (Fig. 24) and the circuits rearranged to embody the principles of the wiring 130 GENERAL RAILWAY SIGNAL COMPANY shown on page 88. The lighting mains under no condition should be controlled through the circuit breaker. RECOMMENDATIONS It is recommended that two bulbs always be installed in each signal lamp, burning in multiple or operated in connec- tion with a "cut in" relay. Regarding the source of power, it is recommended as good practice that commercial power be employed, providing arrangements are made to cut the lighting system onto the interlocking battery in case of failure of the commercial source. Where the interlocking plant is located in A. C. automatic signal territory the lighting may be operated on any voltage desired. At such a point high efficiency metallic filament lamps can readily be operated. No reserve is necessary, in view of the fact that the signal transmission line is always thoroughly protected against power failure. Where neither commercial power nor A. C. signaling current is available, the signal lighting may be electrically operated from the charging generator, providing the interlocking bat- tery is (or batteries are) of sufficient capacity to insure the continuous operation of the interlocking and lighting systems through any period of time necessary to repair a failure on the part of the charging unit. In all cases where storage batteries may be called upon to furnish current for the lighting circuits, regulating apparatus must be installed to permit the current from such battery to be delivered to the lighting mains at normal voltage during a charging period. Whenever the interlocking battery serves as a reserve, the circuits and apparatus on the operating switchboard must be such that operation of the lighting system will in no way endanger cross protection. SECTION V ELECTRIC LOCKING AND CHECK LOCKING GIVING A DESCRIPTION OF THE VARI- OUS TYPES OF CIRCUITS AND THEIR APPLICATION TO ELECTRIC INTER- LOCKING WORK E ELECTRIC LOCKING LECTRIC locking as defined by the Railway Signal Asso- ciation consists of "the combination of one or more elec- tric locks and controlling circuits by means of which levers in an interlocking machine, or switches or other devices operated in connection with signaling and interlocking, are secured against operation under certain conditions." Electric locking is a development of the tendency in rail- way signaling practice to constantly decrease the manual control of all functions and to increase the automatic control. The first important step along this line was the operation of switches and signals through the medium of interlocked levers concentrated in a central machine. The real beginning of electric locking, however, was in the installation at mechani- cal plants of locking circuits which were to prevent the lever- man from changing the route in the face of an approaching train. This was followed by a step which had its inception in the all-electric interlocking system : namely, section or detector locking which was designed to afford safety to a train from the time it passed the home signal location until it cleared the limits of the interlocking plant. As first installed in con- nection with electric interlocking, the switches and derails in a given track section were prevented from being thrown while a train was on that track section, by interrupting the current supply to those functions by means of a relay controlled by the track relay of the section in question. At the present time this method of control is not generally used with the all-electric system, having given way to the practice of equip- ping each switch and derail lever with electric locks, properly controlled by the various track sections. Ever since the time of those first successful installations, the signal men of the country have become more and more alive to the fact that safety of railway operation could be much further assured by the development of this principle of automatically preventing the operation of functions which might endanger the safety of trains approaching or passing through interlocking plants. In fact, at the present time electric locking has come to be considered by many a necessary adjunct to an interlocking plant. Due to the rapidity of the development of the art, a wide range of methods has been used to accomplish the same result; the principles involved, nevertheless, have been so nearly uniform that it has become possible to determine the elements that enter into good practice. For instance, it will be found that it should always be possible to restore the home signal to the normal position, even though it may not be desirable to release the route beyond. Also in case of emerg- ency, release of the route is generally permitted through the use of a time release or hand switch; the circuits are such that when the device has been operated to secure the desired 134 GENERAL RAILWAY SIGNAL COMPANY FIG. 96. ELECTRIC TIME RELEASE release, some circuit essential to the operation of either switch or signal functions will be broken, thus necessitating that the time release or hand switch be returned to its normal position before operation of the switches or signals affected can be resumed. Based on the above, the Railway Signal Association has classified Electric Locking in the following manner: "SECTION LOCKING. Electric locking effective while a train occupies a given section of a route and adapted to prevent manipulation of levers that would endanger the train while it is within that section." An illustration of section locking is given in Fig. 97, showing the manner of controlling the locks with which the switch levers are equipped. As the levers are locked in either the full normal or full reverse position, it will be seen that the ./O^ 1 ^*" f i -^i U* ^ 7i t Z^C on Achievers FIG. 97. SECTION LOCKING CIRCUIT ELECTRIC INTERLOCKING HANDBOOK 135 operator is prevented from changing the position of the switches or derails in a given section during such time as that section is occupied or fouled by a train. " ROUTE LOCKING. Electric locking taking effect when a train passes a signal and adapted to prevent manipulation of levers that would endanger the train while it is within the limits of the route entered." Route locking is a development of section locking in which the switches and derails in all sections of any route are locked \l Repeating relay for Section IZT Full normal and reverse lock on switch lever ' 1 1 Repeating relay for - Section UT + Full normal and reverse lock on switch lever 14 FIG. 98. ROUTE LOCKING CIRCUIT NOTE. To positive battery through lever contacts and relays as de- termined by the layout of track indicated by dotted lines. from the time a train enters that route until such time as the route is cleared. An illustration of route locking applied to a simple layout is shown in Fig. 98. It is evident that the circuits become somewhat complicated when used in connec- tion with an interlocking where the routing of each signal may extend over a number of combinations of track sections. "SECTIONAL ROUTE LOCKING. Route locking so arranged that a train, in clearing each section of the route, releases the locking affecting that section." This is a further development of section locking in which the functions in all sections in a given route are locked as 136 GENERAL RAILWAY SIGNAL COMPANY soon as the train has passed the home signal, the functions in each section, however, being released behind the train as soon as the train has passed out of the section. The installation of sectional route locking has been largely restricted to points such as congested terminals where the maximum number of traffic movements is demanded with a maximum of protection. Due to its being little used, and on account of the rather complicated circuits involved, no at- tempt has been made to show any typical illustration of the circuits required in such work. Control 5ig.6 " Half reverse lock Screw Release * on 5ign-H 1 w o Approx. 3 a s i S22SS B 1 w -I s 3 I P , i fffg s ^ | a c > i <, ^ a a 1 M *$$ f ss sp 5 1 252^0, i || Q fc Q S S I CDI>00(N(N IM 1 t lit * Q .S * -g # ^ i a a e - 1 e '$'$ *> 3 i* * a | flf^o > :11I ^ HH 7 ;T3-o CQ .s | offf^^. 1 X 1 ill | M l a a . W a I ^ | H C<1 IM (M t^ t^- -*- *>>>*- II ^j M - 3 83 03 t5 15 F { Q I Tf O O O> Ol O ; c V t ( ill* < 1 gfllff 3N3IMIC Number of K i 1C IO t- i-H O5 H c j v C I li Normal jj 2 S, ^i *1 j 3-2.2 -S 1 fi a oooooo *00(NO(NO iflf ELECTRIC INTERLOCKING HANDBOOK 147 EXTRACT FROM R. S. A. SPECIFICATIONS FOR LEAD TYPE STATIONARY STORAGE BAT- TERY FOR INTERLOCKINGS (1913) 1. INTENT The intent of these specifications is to provide for the furnishing of complete storage battery cells and parts, designed to be located in interlocking stations or battery- houses and used for operating interlocking and signal apparatus. 2. DESIGNATIONS (a) In ordering cells or parts the nominal capacity re- quired will be designated as "40 A. H., "80 A. H.," "120 A. H.," "200 A. H.," "320 A. H.," or "400 A. H.," and these terms shall be understood to signify, on an eight (8) hour basis, the capacities and dimensions thus designated in these specifications and Railway Signal Association drawing 1224. (See page 146.) (b) Each complete cell, unless otherwise specified, is understood to include the following parts : 1. One (1) positive group, consisting of the neces- sary number of positive plates assembled with con- necting strap and one (1) connecting bolt. 2. One (1) negative group, consisting of the neces- sary number of negative plates assembled with con- necting strap and one (1) connecting bolt. 3. One (1) set of separators, with dowels and hold downs. 4. One (1) glass jar. 5. One (1) glass sand tray, with moulded feet. 6. One (1) glass cell cover. 7. Required electrolyte. (c) Positive or negative groups, if ordered separately, will be ready for service after an initial charge continued for fifty (50) to sixty (60) hours at the eight (8) hour rate. 3. CAPACITY OP BATTERY In conformity with service requirements. 4. NUMBER OP CELLS PER BATTERY In conformity with voltage requirements. 5. DIMENSIONS Jars, sand trays and covers must conform to Railway Signal Association drawing 1224, which is an essential part of these specifications. (See page 146.) 6. ELEMENTS (a) Positive plates shall be of the Plante type. 148 GENERAL RAILWAY SIGNAL COMPANY (&) Negative plates shall be either of the Plante type or of the type having mechanically applied active material. (c) Positive and negative plates shall be respectively connected into positive and negative groups by burning to lead straps. 7. SEPARATORS Separators shall be of specially treated wood. 8. ELECTROLYTE (a) Electrolyte shall have a specific gravity of between 1.205 and 1.215 at the end of the initial charge in service. (6) Electrolyte shall be in accordance with Railway Signal Association specifications. 9. ACCEPTANCE No unit or part will be accepted which does not, in the judgment of the Purchaser, conform to the best practice with respect to material and workmanship. 10. SERVICE REQUIREMENTS (a) It is essential that all parts shall be rugged in the highest degree both mechanically and electrically. The apparatus furnished must give satisfactory and economical service. (6) Should any injurious buckling of plates occur in normal service within one (1) year after delivery, or should the capacity of any cell or element fall to less than eighty-five (85) per cent, of the specified capacity at the eight (8) A. H. rate, in normal service, within one (1) year after delivery, the Contractor must replace the defective parts and restore the affected cells to their full specified capacity and to a condition satisfactory to the Purchaser, without additional cost to him. (c) As far as practicable, it is understood that the cells are to be operated in the manner recommended by the Contractor, but the necessities of operation must be the first consideration. R. S. A. DIRECTIONS FOR INSTALLATION OF LEAD TYPE STATIONARY STORAGE BATTERIES (1909) 1. GENERAL (a) The battery should be housed in a space by itself as the acid fumes given off during the charge are of a cor- rosive nature. This space should be well ventilated, well lighted, and as dry as possible. If the space is speci- ally constructed it should contain no metal work other than lead. If this is not possible, then such metal parts ELECTRIC INTERLOCKING HANDBOOK 149 should be protected by at least two (2) coats of acid-proof paint. The floors of a large battery room should be preferably of vitrified brick, jointed with pitch. (6) Batteries should be placed in a room having a uni- form temperature, preferably seventy (70) degrees Fahr. Low temperature does not injure a battery, but lowers its capacity approximately one-half (%) of one per cent, per degree. Excessively high temperatures shorten the life of the plates. (c) If glass jars are used and cell is not of the two-plate type, the following should be observed : 1. Batteries up to four hundred (400) ampere hour capacity shall be placed in glass jars. 2. The capacity of batteries shall 'be for an eight (8) hour rate of discharge at seventy (70) degrees Fanr. 3. Batteries having a large number of cells, such as at interlocking plants, shall be provided with sub- stantial wood racks to support them. These racks shall preferably be made of long-leaf yellow pine with non- corrosive fastenings, and thoroughly protected by at least two (2) coats of acid-proof paint. Cells shall be arranged transversely, and the layouts be such that each cell is accessible for inspection and provide suf- ficient head room over each cell to remove the element without moving the jar. 4. Each jar shall be set in a tray which has been evenly filled with fine dry bar sand, the trays resting on suitable insulators. 5. When placing the positive and negative groups into the jars see that the direction of the lug is rela- tively the same in each case, so that a positive lug of one (1) cell adjoins and is connected to a negative lug of the next cell throughput the battery, thereby giving proper polarity, providing a positive lug at one free end and a negative at the other. 6. Before bolting the battery lugs together, they should be well scraped at the point of contact, to insure good conductivity and low resistance in the circuit. The connector studs should be covered with vaseline before screwing up, and all connections covered with vaseline or suitable paint. 7. Before putting electrolyte in the battery the cir- cuits connecting same with the charging source must be completed, care being taken to have the positive pole of the charging source connected with the positive end of the battery and the negative poles. The electrolyte should cover the top of plates by one-half (%) inch. 2. ELECTROLYTE (a) The electrolyte must be free from impurities and meet the tests prescribed by the Railway Signal Association. 150 GENERAL RAILWAY SIGNAL COMPANY INITIAL CHARGE (a) The initial charge must follow the Manufacturer's instructions. The charge should be started promptly as soon as all the cells are filled with electrolyte, and all con- nections made, usually at the normal rate, and continued at the same rate until both the specific gravity and voltage show no rise over a period of ten (10) hours, and gas is being freely given off from all the plates. The positive plates will sometimes gas before the negatives. Gen- erally, to meet these conditions, from forty-five (45) to fifty-five (55) hours continuous charging at the normal rate will be required; and if the rate is less, the time required will be proportionately increased. In case the charge is interrupted, particularly during its earlier stages, or if it is not started as soon as the electrolyte is in the cells, the total charge required (in ampere hours) will be greater than if the charge is continued and is started at once. (6) As a guide in following the progress of the charge, readings should be regularly taken and recorded. The gassing should also be watched, and if any cells are not gassing as much as the adjoining cells, they should be carefully examined and the cause of the trouble removed. The temperature of the electrolyte should be closely watched, and if it approaches one hundred (100) degrees Fahr. the charging rate must be reduced or the charge temporarily stopped until the temperature lowers. (c) The specific gravity will fall after the electrolyte is added to the cells, and will then gradually rise as the charge progresses, until it is up to 1.210 or thereabout. (d) The voltage of each cell at the end of the charge will have risen to its maximum and usually will be be- tween two and five-tenths (2.5) and two and seven-tenths (2.7) volts. (e) If the specific gravity of any of the cells at the com- pletion of the charge is below 1.205, or above 1.215, allow- ance being made for the temperature correction, it should be adjusted to within these limits, by removing and adding electrolyte if the specific gravity is low, and adding chemi- cally pure water if the specific gravity is high, to again bring the surface at the proper height above the top of the plates. It is of the utmost importance that the initial charge be complete in every respect. (/) In case of batteries charging from primary cells, if possible, the initial charge should be given at a place where direct current is available of sufficient voltage to complete the charge at the normal rate, the cells being then transferred to their permanent position. TWO-PLATE CELLS The general method of installation is the same as the above with the following exceptions: Each cell contains ELECTRIC INTERLOCKING HANDBOOK 151 one positive and one negative plate, the positive of one cell being solidly connected by a lead strap to the nega- tive plate of the adjoining cell, and consequently no con- nectors are required. At the ends of each row there is one (1) free positive plate and one (1) free negative plate respectively, which constitute the positive and negative terminals of that row. Connections to these terminals are made with bolt connectors. 5. LARGE CAPACITY CELLS (a) Batteries of a greater capacity than four hundred (400) ampere hours shall be placed in wood tanks and shall be covered by special specifications. (6) Where tanks are used, it is customary to support them on a double tier of glass insulators. (c) Plates are shipped separately and assembled one at a time in the tank and burned solidly to a heavy lead bus bar by means of a hydrogen flame. It is recommended that when installations of this kind are required that battery Manufacturers install the battery in accordance with tneir standard practice. R. S. A. INSTRUCTIONS FOR OPERATION OF LEAD TYPE STORAGE BATTERIES AT INTER- LOCKING PLANTS (1909) 1. BATTERY batteries ; cells each ; type ; number of plates per cell normal charging rate amperes. batteries; cells each; type ; number of plates per cell normal charging rate amperes. 2. PILOT CELL In each battery, select a readily accessible cell, to be used in following the daily operation of the battery, by taking specific gravity readings of the electrolyte, as given below. Keep the level of the electrolyte of this cell at a fixed height, one-half ( x /2) inch above the top of the plates, by adding a small quantity of chemically pure water each day; THIS is EXTREMELY IMPORTANT. 3. CHARGING (a) When to charge. 1. As a general rule, do not charge until the specific gravity of the pilot cell has fallen at least ten (10) points below the preceding overcharge maximum, the battery being then about one-third (Vs) discharged. 2. In any case, charge as soon as possible after reach- ing either of the limits given below under "Discharging," or if for any reason a heavy discharge is expected. 152 GENERAL RAILWAY SIGNAL COMPANY (6) Regular charge. 1. Charge at normal rate of ........ amperes, or as near as possible, and continue until the specific gravity of the pilot cell has risen to three (3) points below the maxi- mum reached on the preceding overcharge, WHEN THE CHARGE SHOULD BE STOPPED : for example, if the maxi- mum specific gravity on the overcharge is 1.207, the spe- cific gravity reached on regular charge should be 1.204. 2. The cells should all be gassing moderately. (c) Overcharge. 1. Once every two (2) weeks, on .................. prolong the regular charge until fifteen (15) minute read- ings of the specific gravity of the pilot cell and of the battery voltage, taken from the time the cells commence to gas show no rise on five (5) successive readings, thus having been at a maximum for one hour. 2. When the above method of overcharge is not prac- ticable, the overcharge may be given every sixth charge, provided the battery receives an overcharge at least once every month. If in following this method, i. e., where the overcharge is given at intervals longer than two (2) weeks and not less frequently than once a month, the regular charge should be prolonged until one-half (2) hour readings of the specific gravity of the pilot cell and of the battery voltage, taken from the time trie cells begin to gas, show no rise on seven (7) successive readings, thus having been at the maximum for three (3) hours. 3. The cells should all be gassing freely. 4. The overcharge should be given whether the bat- tery has been in regular use or not. (d) Charging in series. If two (2) or more batteries are charged together, in series, care should be taken that each battery is cut out when fully charged ; in other words, if one of the batteries discharges less than the other it should not receive the same charge. 4. DISCHARGING (a) Never allow the specific gravity of the pilot cell to fall more than about thirty (30) points below the preceding overcharge maximum. As a rule, do not allow specific gravity to fall more than twenty (20) points. (6) Never allow the voltage to go below ONE AND EIGHTY-FIVE ONE-HUNDREDTH3 (1.85) VOLTS PER CELL when discharging at the normal rate ( .......... amperes). If the rate of discharge is less than the normal rate, the voltage should not be allowed to go so low. Limiting voltage .......... cells .......... volts. Limiting voltage .......... cells .......... volts. (c) Never allow the battery to stand in a compktely discharged condition. ELECTRIC INTERLOCKING HANDBOOK 153 5. READINGS (a) Read and record the specific gravity of the pilot cell and battery voltage just before starting and ending every charge, together with the temperature of the electrolyte. (6) To properly compare the specific gravity readings, they should be corrected to standard temperature (seventy (70) degrees Fahr.) by adding one (1) point for every three (3) degrees above, and subtracting one (1) point for every three (3) degrees below standard temperature. (c) Once every two (2) weeks, after the end of the charge preceding the overcharge, read and record the gravity of each cell in the battery. 6. INSPECTION (a) Carefully inspect each cell on the day before the overcharge, using a lamp on an extension cord for the purpose. Examine between the plates and hanging lugs to make sure that they are not touching, and also make a careful note of any peculiarity in color, etc., of the plates. (6) Use a strip of wood or hard rubber in removing short circuits. NEVER USE METAL. (c) Toward end of the charge preceding the overcharge, note any irregularity of gassing; cells gassing slowly should be investigated. 7. INDICATIONS OF TROUBLE (a) FALLING OFF IN SPECIFIC GRAVITY OR VOLTAGE relative to the rest of the cells. (6) LACK OF OR SLOWER GASSING on overcharge, as compared with adjoining cells. (c) COLOR OF PLATES markedly lighter or darker than in adjoining cells, except that sides of plates facing glass, may vary considerably. (d) In case of any of the above symptoms being found, examine carefully for cause, and REMOVE AT ONCE. (e) Report trouble of any description at once to 8. BROKEN JARS If a jar should break, and there is no other to take its place, so that the plates will have to remain out of serv- ice for some time, keep the negatives covered with water and allow the positives to dry. Connect into circuit again lust before a charge, so that the plates will receive the benefit of the charge. 9. OTHER IMPORTANT POINTS (a) Plates must always be kept COVERED WITH ELECTRO- LYTE. (V) Use only CHEMICALLY PURE WATER, preferably dis- tilled, to replace evaporation. 154 GENERAL RAILWAY SIGNAL COMPANY (c) NEVER ADD ELECTROLYTE EXCEPT under the condi- tions explained above. (d) Never allow the SEDIMENT to get to the bottom of the plates; remove sediment when the clearance has reached one-half (MO inch. (e) VENTILATE the room freely, especially when charging. (/) Never bring an EXPOSED FLAME near the battery when charging. (0) NEVER ALLOW METALS OR IMPURITIES of any kind to get into the cells; if this happens, remove and wash the plates and renew the electrolyte. (h) Fill out the report sheets regularly. (1) READ THE GENERAL INSTRUCTIONS CAREFULLY. REQUIRED CAPACITY OF STORAGE BATTERIES USED WITH G. R. S. ELECTRIC INTERLOCKING A storage battery of fifty-five to fifty-seven cells, having an approximate potential of 110 volts, is used in connection with G. R. S. electric interlocking installations. The required ampere hour capacity is dependent on a number of variables, viz : the number of days between charges, frequency of lever movements, amount of current required for lighting, for cut- outs, indicators, annunciators, etc., and the number of days of reserve power desired. A separate low voltage battery is generally installed when there are a number of locks, indicators, relays, etc., required at the plant, as this type of device is more efficient and can have a more rugged magnet winding when designed for opera- tion on a potential of 10 or 20 volts; furthermore, there are certain safety features which can be secured in connection with this low voltage control. The capacity of such a low voltage battery is determined in the same manner as the high voltage battery, as given hereafter. The following instructions will enable the determination, with reasonable accuracy, of the ampere hour capacity of the battery required for use with a G. R. S. electric interlocking plant. AMPERE HOUR CAPACITY REQUIRED FOR OPERATION OF FUNCTIONS (See also table on page 158.) The ampere hour capacity required for the operation of functions is obtained by multiplying the number of lever movements per day by the number of days between charges and by a "Function Constant." This constant, to be obtained by reference to table on page 155, is influenced mainly by two things: the average length of time that signals are held in ELECTRIC INTERLOCKING HANDBOOK 155 the proceed position and the ratio of the number of signal movements to switch movements. In the absence of definite information on these points it is suggested that the constant .006 be used as representing a fair average condition. This constant is shown underlined in the table. By reference to the table of Function Constants it can be easily seen that it is advisable to keep down the length of time signals are held in the proceed position, a glance indicat- ing that the battery capacity will run up very rapidly as the time of holding signals at proceed increases. In this connec- tion it may be stated that there have been cases where a much smaller size battery has been permitted due to the saving in TABLE OF FUNCTION CONSTANTS Average Length of Time Signals are Held in Proceed Position Minutes Ratio of Signal to Switch Movements 1-2 1-3 1-4 1-5 2 .006 .005 .005 .005 3 .007 .006 .006 .006 5 .010 .008 .007 .007 10 .016 .013 .011 .010 15 .022 .017 .015 .013 30 .041 .032 .026 .023 hold clear current, this being effected by the installation of annunciators, which by suitably indicating the approach of a train reduces the length of time of holding the signals at proceed. Furthermore, it is interesting to note that the saving effected by the installation of this smaller battery may more than balance the cost of such annunciator installation. AMPERE HOURS REQUIRED FOR OPERATING SWITCHBOARD CUT-OUTS In every G. R. S. electric interlocking plant one or more circuit breaker cut-outs are required for cross protection pur- poses. The capacity required for cut-outs is obtained by multiplying the number of cut-outs by nine-tenths and by the number of days between charges. A discussion as to the number of cut-outs to be employed to suitably sectionalize a plant is given on page 93. AMPERE HOURS REQUIRED FOR ELECTRIC LIGHTING (See page 127.) When the signals at an interlocking plant are to be lighted by electricity, the interlocking battery is generally held as a reserve against the failure of the normal source of power. The number of days which the battery may be called upon to 156 GENERAL RAILWAY SIGNAL COMPANY furnish current in such an event depends upon the probable length of time required to repair any derangement of the apparatus normally furnishing power to the lighting system. The ampere hour capacity which must be provided for the lighting is, therefore, determined by multiplying the ampere hours per signal per day by the number of signals to be lighted and the number of days' operation which may be required between charging periods. TABLE OF AMPERE HOURS PER DAY PER SIGNAL. 110 VOLT CARBON FILAMENT BULBS TWO BULBS PER SIGNAL, CONNECTED IN MULTIPLE Candle Power per Bulb AVERAGE NUMBER OF HOURS LIGHTS ARE BURNED PER DAY 12 13 U Ampere Hours Ampere Hours Ampere Hours 2 4 2.18 4.36 2.36 4.72 2.55 5.09 NOTE. Values approximate. AMPERE HOURS REQUIRED FOR MISCELLANEOUS PURPOSES When auxiliary devices, such as indicators, locks, etc., are operated from the interlocking battery, the current taken for this purpose must be included in figuring the capacity of the battery. The current required by these devices can be secured by reference to tables on pages 265 to 269. The capacity of battery required for this purpose is obtained by multiplying the current taken by said auxiliary devices by the average number of hours such apparatus is energized per day, and by the num- ber of days between charges. RESERVE AMPERE HOURS Under normal operating conditions the battery should not be fully discharged on account of the fact that charging cur- rent may not be always instantly available when wanted, in which case the time would surely come when the plant would be without means of operation. It is, therefore, necessary to have the battery of such size that at the usual time of charging there will be a certain number of ampere hours capacity left in the battery as a reserve. The R. S. A. recommends that under normal conditions the battery never be discharged beyond two-thirds of its total capacity; stated in other words, this means that 50 per cent, must be added to the capacity computed when installing the battery in accordance with R. S. A. specifications. If the ELECTRIC INTERLOCKING HANDBOOK 157 battery is to be charged at intervals of a week this will give a reserve of three and one-half days, and if at intervals of two weeks the reserve will be for seven days. When a com- mercial source of power is available, this in all probability will give more reserve than would be necessary. On the other hand, if the charging source is not so reliable, the capacity of the battery may have to be increased. For instance, the charging of the batteries at an isolated plant may be dependent upon a gasoline engine, the failure of which might take several days for repairs due to time spent in securing repair parts, etc. In such a case when the charging is done at intervals of a week, it would, perhaps, be necessary to have a reserve suf- ficient for a full week's operation, this requiring that the computed capacity of the battery be increased by 100 per cent. Based on the above, it is recommended as good practice that the battery provide for a minimum reserve of 50 per cent, and that, if local conditions require it, an additional amount of reserve be added as outlined above. METHOD OF TABULATION When determining the capacity of a battery the different items may be tabulated as shown below; in which L stands for 'lever movements per day." C stands for 'function constant." D stands for 'days operated between charges." N stands for 'number of units operated." AH stands for 'ampere hours per day per signal." A stands for 'amperes." H stands for 'hours energized per day." Functions LxCxD = ampere hours Cut-Outs /io x H x D = ampere hours Lighting Signals AH x N x D = ampere hours Auxiliary Apparatus ....AxHxNxD= ampere hours Total of above = ampere hours Reserve to be added = ampere hours Total capacity of Battery = ampere hours WHEN THE NUMBER OF LEVER MOVEMENTS is NOT KNOWN When it is not possible to ascertain the number of lever movements to be made in a given plant, the ampere hour capacity of battery required for the operation of functions and for cut-outs can be secured from the following table; these figures include sufficient reserve to care for ordinary conditions. 158 GENERAL RAILWAY SIGNAL COMPANY TABLE GIVING BATTERY CAPACITY FOR OPERATION FUNCTIONS AND CUT-OUTS OF Size of Machine Size of Battery 8 to 16 levers 16 to 32 levers 32 to 48 levers 48 to 88 levers 88 to 128 levers 128 to 168 levers 40 ampere hour battery 60 ampere hour battery 80 ampere hour battery 120 ampere hour battery 160 ampere hour battery 200 ampere hour battery The table is based on past experience and is considered rea- sonably correct for moderate size machines, the battery sizes, if anything, being somewhat high. The table is not extended for machines larger than 168 levers, as with such plants it is believed that special study of lever movements should be made in the determination of the battery size. If the signals are to be lighted and auxiliary apparatus operated from the interlocking battery, an additional number of ampere hours must be added to the figures in the table, the calculation being made in accordance with the preceding paragraphs dealing with the capacity required for electric lighting and for miscellaneous purposes. FIG. 107. FRONT ELEVATION SECTION A B. LEAD TYPE STORAGE BATTERY AND BATTERY CUPBOARD ELECTRIC INTERLOCKING HANDBOOK 159 < 3 1 as : r> I 8 S 8 8 8 8 8 8 8 8 * 1 8 B fcPS M r-t rH (N CO* ** "5 CO t-' 00 O o ^S s Jill . *i1fi H c3 flj ^ pa GG 11 1 K M M ' H ->4 H H M M H .2 w |^^ K f IS R i i tnkiH .9 o S^3 o> 3 3 a E +3 M a * S'S fa w M I ^ a js J-aa O Q 4-3 i 8^{28S88S j|1||3| 3 W I C^' C^' CO lO CD l>- 00 Oi iH P S ^ !u *^ 08 3 M H l s ^al^ gSS^g| S WS*] i o.'S 22c^c3c^CNTOR-GEN. S Floor S Requi: I xxxxxxxxxx .2 o?3o ^ llsllfSi I s filial H g ".So^g^g 1 ^{2SS^S8888 S-o a 1^1 Mfl.2goM | g M ^ ^ N W ^ CO' t-- 00- sSlis^ '"S S^^aS ^Pl^ll Required H. P. for Belt- Connected Gas Engine PH W 52!5s?5I| S155I^ lUlJil !?!P&8 m l^i- 2 ^ .-S-a^ScOS ^SjS^^o^-o oS*S ajtiiluj ||^s > 8c5t2Swt2i2S OdifcifH^^Oro - S 0_0 53 > Is g> Sr^ 9 W ^H r-I r-i H O Z < S. g O 5 H I s : IM n SS = | ! bb PQfl DIRECT CURRENT GENERATORS GENERAL DESCRIPTION OF CHARGING APPARATUS DIRECT current generators of the shunt wound type are ordinarily used for storage battery charging. The capacities of the generators used in connection with the G. R. S. electric interlocking system run from 1 to 8 K. W., as shown in the table on page 159, the current being delivered at a potential ranging from 110 to 160 volts. Where commercial power is available, it is preferable to use a direct connected motor for operating the charging gen- erator. Where such power is not available, a gasoline engine is generally employed to drfVe the generator, either by means of belting or by being directly connected to the generator. The charging is generally controlled through the medium of a power switchboard equipped with a no-load, reverse-current circuit breaker, which opens the charging circuit if the gener- ator voltage drops below that of the batteries, thus preventing the generator from running as a motor on current delivered by the batteries. A simplified charging circuit is shown by Fig. 110. In this circuit the generator is assumed connected for right-hand rotation; to secure left-hand rotation the field connection should be reversed. SETTING UP THE MACHINE The generator should be located in a room which is as dry and clean as possible: a room which is hot and dusty should be avoided, particularly if the dirt is of a gritty character, as it is apt to injure the commutator and bearings of the machine. The machine should be in plain sight and have sufficient room on all sides for easy access, care being taken that there is sufficient room to permit taking out the armature. If the flooring of the power house is firm, the generator or motor generator set may be mounted on a wood block three or four inches thick, screwed to the flooring; if the floor con- struction will not permit this, a concrete foundation should be installed. WHEN STARTING GENERATOR FOR THE FIRST TIME Before starting the machine for the first time, make sure that the main switch and circuit breaker are open (Fig. 110). Raise the brushes from contact with the commutator and examine them to see if they are in proper condition. Fill the bearings with oil. Make sure that the armature and field coils of the generator have not become wet during shipment or while being stored ; if any sign of dampness is noted they should be dried out, following the instructions on page 165. Run the generator light for a time, noting whether the oil rings are working properly, and if the generator is belt driven, ELECTRIC INTERLOCKING HANDBOOK 163 note whether the machine is so lined up that the belt runs central on the pulleys and the armature plays freely back and forth between its bearings. At no-load the speed of the gener- tor should be slightly high, so that at full-load it will come down to approximately that indicated on the name plate. After making sure that the commutator brushes are still raised, cut the rheostat fully "in" and then close the main switch and the circuit breaker (Fig. 110). Cut the rheostat "out" gradually and then "in" again, after which the main switch should be again opened. This procedure causes cur- rent to flow through the generator fields and insures the field coils having a proper residual magnetism. Replace the brushes on the commutator and shift the brush holder, if necessary, to bring the brushes to the "neutral" position. POWER SHITCH BOARD I "71 77 I ^ MAIN Sn.TCH, GtMERATOR /ARMATURE. : ^^ ,t CIRCUIT j /\ BREAKER M i X <==$ GENERATOR i i i i STORAGE. -= BATTERY **-= 1 FIG. 110. SIMPLIFIED CHARGING CIRCUIT After the machine is running and has built up, the brushes should be rocked backward and forward until the point of minimum sparking is found. When the machine is run- ning under load this should be again checked and the position of the brushes shifted again if necessary; lock and leave brushes in this position. To START THE CHARGE See that the main switch and circuit breaker are open, and that the rheostat resistance is all cut "in." Get the generator up to speed and make sure that the brushes are in proper position and that the oiling rings are working properly. See that the belt has the proper tension ; that is, it should be as loose as possible and yet not slip or tend to run off the pulley with load on. Cut the rheostat resistance "out" until the voltage is a little higher than that of the battery, being sure that the voltmeter needle deflects in the same direction for both generator and battery (see switch No. 2, Fig. 118). This 164 GENERAL RAILWAY SIGNAL COMPANY latter insures that the positive terminal of the generator will be connected to the positive pole of the battery. Close the main switch and circuit breaker and adjust the rheostat until the proper amount of current is flowing into the battery, also adjust the brushes if necessary for minimum sparking. It will be necessary to change the adjustment of the rheostat occasionally as the battery charging increases, in order to maintain the current at the proper amount. To SHUT DOWN To shut down, lower the voltage by cutting "in " the rheostat until the circuit breaker on the switchboard opens of itself and then stop the engine. If no circuit breaker is provided, wait until the current is practically at zero before opening the main switch on the battery. After the machine has stopped, relieve the tension on the belt so as to prevent it from stretch- ing during such time as the machine is standing idle. GENERAL INSTRUCTIONS It is hardly possible to give detailed and complete instruc- tions in these pages for locating all the troubles which may arise in the use of such apparatus. The type of machine used for charging storage batteries is so simple, however, that by adhering to the following general instructions, it is believed that satisfactory operation of the machine will be obtained. The generator should be kept perfectly clean and dry and should not be unnecessarily exposed to dust. This can best be accomplished by throwing a waterproof covering over the machine when not in use. Do not overload the machine. To load the machine beyond the capacity indicated on its name-plate is never conducive to best operation, this being the frequent cause of over- heating in the machine, sparking at the commutator, or other troubles. Overheating the generator may be readily detected by applying the hand to the various parts of the machine; in general a temperature that cannot be borne by the hand is to be considered excessive. An odor of burning varnish is indi- cative of serious overheating, and a machine which shows this symptom should have the load removed at once; rotation of the armature may be continued with the fields de-energized for the purpose of cooling the machine. The < bearings should be kept thoroughly lubricated with the bqst grade of lubricating oil. While the machine is run- ning, care should be taken from time to time to see that the oiling rings are working correctly. Particular attention should be given to the commutator and brushes to see that the former keeps perfectly smooth and that the latter are in perfect adjustment. The commuta- tor should assume a dark brown, glossy appearance, if proper brushes are used and are kept from sparking, and if -the ELECTRIC INTERLOCKING HANDBOOK 165 capacity of the machine as indicated on the name plate is not exceeded. The condition of the commutator and brushes may be regarded as the best barometer of the condition of the generator. The free use of lubricants on the commutator is not recom- mended. In cleaning the commutator a tightly woven cloth (free from lint) or chamois skin, should be used and the commutator then wiped with a rag which has a little vaseline on it. To fit the brushes to the commutator draw No. 00 sand- paper under them, smooth side to the commutator, as shown in Fig. Ill, the brushes to bear on the sandpaper only when HANDLE COMMUTATOR ' Fia. 111. METHOD OF FITTING BRUSHES TO COMMUTATOR it is being drawn in the direction in which the surface of the commutator will run when the machine is in operation. After the brush is shaped to the commutator finish up with No. sandpaper and then carefully clean the commutator and brushes of all particles of dust or grit. The brushes shipped with the machine are ordinarily best adapted to the work and other brushes are liable to cause trouble. A little oil may be applied to the brushes should they become dry and noisy. If the armature or field coils of the generator should become wet, they should be thoroughly dried out before running the machine under load as the moisture is liable to damage the windings. The coils of the machine may be dried out by baking in an oven at a temperature of 240 degrees Fahr. for several hours, or if an oven is not available they may be dried out by placing near the fire. Another method is to run the generator for several hours without exciting its field. 166 GENERAL RAILWAY SIGNAL COMPANY GENERATOR FAILS TO BUILD UP One of the common troubles which occurs in the operating of generators is the failure of the machine to build up. This failure may be generally attributed to one of the following causes: 1. Open circuit due to a broken wire, faulty connec- tions, brushes up, fuse blown, open switch, etc. 2. Reversed connections in field circuit or reversed direction of rotation. 3. Excessive resistance due to poor brush contact. Brush contacts often have an excessively high resistance when generator is first started, and a momentary pressure of the fingers on the brush or brushes may enable the machine to build up. 4. Weak, destroyed or reversed residual magnetism. To restore residual magnetism send current from battery through the fields in the proper direction. 5. Brushes not in their proper position. 6. Short circuit in the machine or in the external circuit. R. S. A. SPECIFICATIONS FOR ELECTRIC GENERATOR (1910) 1. MATERIAL (a) The generator shall be shunt wound, self-excited, shall have self-oiling bearings, carbon brushes, rheostat, and when belt connected, a belt tightener, sub-base, and pulley. (b) The normal or rated speed shall not exceed fifteen hundred (1500) r. p. m. except when direct connected to an a. c. motor or steam turbine. (c) The generator shall have a continuous current capacity equal to the eight (8) hour rate ( ampere) of the battery, at a voltage equal to the maximum voltage ( volts) of the battery on charge, without a rise in temperature in any part exceeding seventy-two (72) degrees Fahr. (40 C.) above the tem- perature of the surrounding atmosphere. (d) It shall be so wound that its voltage at the con- tinuous current rating given above, may be varied by means of a field rheostat between the minimum and the maximum charging voltage of the battery. (e) The generator shall be capable of supplying for four (4) hours a current output twenty-five (25) per cent, in excess of the continuous current capacity referred to in above without a rise in temperature in any part exceeding ninety (90) degrees Fahr. (50 C.) above the temperature of the surrounding atmosphere. (/) It is understood that the temperature of the sur- rounding atmosphere is to be based on seventy-seven (77) ELECTRIC INTERLOCKING HANDBOOK 167 degrees Fahr. (26 C.), but should the temperature vary from this, corrections shall be made in accordance with the recommendations of the American Institute of Elec- trical Engineers. (gr) The current output of the minimum allowable gen- erator shall be that required for the operation of two (2) switches simultaneously. (ft) With the brushes in a fixed position, the generator shall be practically sparkless under all operating condi- tions, as outlined above. (i) These generator specifications describe a machine which, in normal power interlocking service, will have an ample overload capacity to meet general requirements. 168 GENERAL RAILWAY SIGNAL COMPANY o OOOO--! WfNC^CSC^ i & 1 ffl * H O S5 O | OOOSi-i'-l'-l i * 1 22!^ 5 8 < I lilll CO pj d i < H" *l iS OlNt^lfllN GASOLINE ENGINES GENERAL DESCRIPTION GASOLINE engines, used in the charging of moderate sized storage batteries, are generally of the single cylinder four cycle type, water cooled and equipped with the "Make and Break" electric ignition. The vertical type engine is lubricated by the crank dipping into an oil bath in the base of the crank case; oil and grease cups are further provided for lubricating parts not so cared for. The operation of the engine is maintained at a constant speed by either regulating the mixture of gasoline vapor or by varying the number of power impulses as soon as a certain A- Circulating Tank D - Vent B- Return Pipe E- Drain Pipe C- Supply Pipe F- Valve G- Exhaust Pipe - Engine to exhaust Rot FIG. 114. WATER CONNECTIONS FOR GASOLINE ENGINE USING COOLING TANK FIG. 115. WATER CONNECTIONS FOR GASOLINE ENGINE COOLED BY RUNNING WATER speed is exceeded ; the engines so controlled are known as the "Throttling Governor" or the "Hit and Miss" types, respect- ively. In a common type of engine used for this work, a pump supplies gasoline to a reservoir, an overflow pipe being con- nected with the reservoir to maintain the gasoline at a uniform height. At the proper time in the cycle of operation, the engine piston sucks air through the air inlet passage and at such a velocity that gasoline is picked up from the reservoir and drawn through an adjustable nozzle into the cylinder head, the gasoline mixing with the air to form the required explosive vapor. ELECTRIC INTERLOCKING HANDBOOK 171 LOCATION OF ENGINE In locating the engine, at least two feet should be left on all sides of engine for convenience in starting and for having sufficient room to make necessary adjustments and repairs. The gravity system of circulation is generally used for the cooling water. With this system, the tank for the cooling water is generally placed on the floor, as shown in Fig. 114 ; best results are secured, however, by having the tank elevated enough to bring the bottom above the lower water opening on the engine cylinder. Connections should be as shown, large enough piping being used to permit free circulation of the water. Valves F-F must be inserted in the pipe line to permit drawing off the water from engine in freezing weather without emptying the tank. The gasoline tank should be located outside of the building, FIG. 116. GASOLINE TANK LOCATION and with engines equipped with a gasoline pump, the tank should be placed at a lower level than the engine, so that when the engine is idle the gasoline will drain back into the tank. In making the connections between the gasoline tank and engine, care must be taken to wash out all piping and joints with gasoline to remove any loose matter or scale from the interior of such connections. To START ENGINE See that engine is properly oiled and that water and gasoline valves are turned on. Pump gasoline into reservoir. Fill priming cock on head of cylinder; this may not be necessary in warm weather. Make sure that spark lever is in "retard" or "late" position, then close switch to ignition circuit. Turn engine fly-wheel in normal direction of rotation. After ignition occurs, remove starting crank, advance spark lever to "early" position and regulate the throttle valve. It 172 GENERAL RAILWAY SIGNAL COMPANY will be found that this last adjustment varies with the tem- perature, requiring much coarser adjustment with cold weather than with warm. Load should not be thrown on the engine until after it is in operation. To STOP ENGINE Close throttle valve and open switch on battery. If it is freezing weather, water should be drawn off from engine. GASOLINE ENGINE TROUBLES IGNITION TROUBLES Engine misses or fails to start (a) Weakened Batteries. (b) Strong Batteries, but with following defects: 1. Switch in "OFF" position. 2. Insulation on wire worn, causing short circuit. 3. Circuit open by broken or loose connections. 4. "Make and Break" mechanism inoperative, due to broken spring, bearing stuck, etc. 5. "Make and Break" mechanism contacts fouled. 6. "Make and Break" adjustments incorrect. 7. Broken down spark coil. CARBURETION DIFFICULTIES Engine misses or fails to start (a) Fuel Supply tank and pipe line : 1. Throttle valve closed. 2. Tank empty. 3. Tank vent stopped up. 4. Gasoline pump inoperative. 5. Gasoline pipe plugged. 6. Water in gasoline. (6) Mixture too rich : 1. Throttle valve adjustment incorrect. 2. Air passage clogged. (c) Mixture too weak : 1. Throttle valve adjustment incorrect. 2. Spray valve partially stopped up. 3. Intake pipe leaky. Loss OF COMPRESSION Engine misses, looses power, or fails to start (a) Improper valve operation: 1. Valves do not lift at proper time ; due to loosening or stripping of gearing on cam or crank shafts. 2. Valves fail to seat properly or too slow; due to weak spring. ELECTRIC INTERLOCKING HANDBOOK 173 3. Worn cam followers, cams, push rods, etc. (&) Leaky piston rings. (c) Priming valve open or leaky. (d) Leak in cylinder head packing. (e) Failure of lubricating system (engine hot) : 1. Oil valve shut off. 2. No oil in oil cups. 3. Oil drained out of crank case (vertical engine). (/) Failure of cooling system (engine hot) : 1. Valve in water piping closed. 2. No water in cooling tank. 3. Water below normal level (gravity system of circulation). 4. Water piping plugged. 5. Pump out of order (forced circulation). CANNOT CRANK ENGINE (a) Engine heated due to failure of lubricating or cooling systems. (&) Crank or connecting rod bearing overheated or seized, (e) Piston overheated or seized. (d) Timing gears broken or jammed. (e) Connecting rod disconnected, broken or bent. (/) Crank shaft broken or bent. (0) Water in pump frozen (force system of water circu- lation). MECHANICAL DIFFICULTIES Engine misses, looses power, or fails to start (a) Externally apparent : 1. Valve spring weakened or broken. 2. Valve stem bent, broken, or gummed. 3. Valves leaky (carbon on seats). 4. Valve stem and cam-follower always in contact (no clearance). 5. Muffler or exhaust pipe obstructed. (?>) Internally apparent : 1. Cylinders or valves carbonized. 2. Piston rings gummed or broken. 3. Leaky piston rings, slots in line. 4. Cam head worn, shifted or broken. * 5. Piston head or cylinder wall cracked. 6. Piston rings and cylinder wall scored. Loss OF POWER WITHOUT MISSING (a) Ignition system adjustments wrongly set. (6) Carbureter adjustments wrongly set. (c) Lubricating system operating imperfectly. (d) Cooling system operating imperfectly. (e) Poor valve operation. (/) Batteries weakened, giving poor spark. 174 GENERAL RAILWAY SIGNAL COMPANY (gf) Mechanical difficulties, such as worn valve connections, etc. (h) Intake pipe leaky. (i) Muffler or exhaust obstructed. (/) Engine bearings overheated. EDITOR'S NOTE Above articles based on data furnished by Fairbanks-Morse & Company. R. S. A. SPECIFICATIONS FOR GASOLINE ENGINE WITH FUEL AND WATER TANKS (1910) 1. ENGINE (a) The recommended brake horse power of the gasoline engine shall be not less than one and three-fourths (1%) times the kilowatt capacity of the generator at the maxi- mum voltage and the eight (8) hour charging rate. (6) The engine shall run without injurious vibration and shall operate continuously at Manufacturer's specified capacity for a period of sixteen (16) hours without injurious heating in any part. (c) Regulation in speed shall be within three (3) per cent, from no load to full load and the regulation as re- corded on the voltmeter for a given current shall not vary more than two (2) per cent, between impulses. (d) Electrodes on the engine for electric ignition shall be tipped with platinum or an equally serviceable material. (e) Manufacturer's standard exhaust muffler shall be provided. (/) Engine and accessories shall be acceptable by and installed under the rules of the National Board of Fire Underwriters and the attached requirements of local authorities. (g) Engines of twenty-five (25) horse power or less shall not exceed a speed of four hundred (400) r. p. m. 2. TANKS (a) Gasoline tank of gallons capacity shall be furnished. Fuel and cooling tanks shall be made of iron or steel with bra-zed or riveted seams. (6) Tanks shall be galvanized after they are put together. (c) For tanks either for fuel or water, selection shall be made, when practicable, from the following table: Gallons Inches in Inches in Gauge metal capacity diameter length Head Body 66 18 68 14 16 120 24 66 12 14 500 36 120 10 12 As a guide in ordering tanks, it is good practice to con- ELECTRIC INTERLOCKING HANDBOOK 175 sider that it will require one-tenth (Ho) of a gallon of gaso- line per horse power hour for gasoline engines. (d) For cooling, the minimum of free running water should be not less than ten (10) gallons per horse power hour, and for the circulation tank system not less than fifty (50) gallons per horse power. (e) Sufficient piping shall be furnished to locate the gasoline tank feet from the engine. (/) Unions in all piping shall be equipped with ground brass seats. (g) Unless otherwise specified, an iron or a steel cooling tank of sufficient capacity for a continuous run of ten (10) hours on one (1) filling, with connections and removable cover, shall be furnished. Connections between engine and tank shall be arranged for convenient and complete drainage of the cooling system, for independent drainage of the engine and tank, and to conduct all waste water and steam to the outside of the building. (h) When engine is installed in same building with storage batteries outside air intake shall be provided. SWITCHBOARDS : 3 O O Q CO '55 338| WPQOo "0*0 'o'o lit! 3^33 II ii 3^ 52 *t ^d^ a.og -g^ glj g'35 *3 -^is ag S 10 ^ E|5 lfl 2 ^3 S |1 ggo 3i^ HI Ifl M2 IP C a ME b d 3 >2 fsi l d &. jq SSSSSSS-SJSiSSS5S55SSS ddddddddddddddd 2O202O2O202020202C BSS 0202020002 tttt p CO 0^000 ' 'fr ' ^^j^sS-s^^liJJ-sJsl^sj^^ H^aHWOWWKMffiKWWWKSCPQWPQoo Kli a>a}a)a> OOOOOOOOOOOOOOOOOOOOO ^ ^ >>>>> ^M'^ I. if. ;^s Sgj fcZ* 180 GENERAL RAILWAY SIGNAL COMPANY ELECTRIC INTERLOCKING HANDBOOK 181 Motor Starter .88 88 . 1 o (0 -E; z'-o* i FIG. 125 STARTING PANEL FOB SINGLE PHASE A. C. MOTOR Z'Q"- Fio. 126 STARTING PANEL FOR THREE PHASE A. C. MOTOR z o" FIG. 127 STARTING PANEL FOR D. C. MOTOR FIG. 128 FIG. 129 STANDARD OPERATING SWITCHBOARD Polar Relay Contacts To test for ground, throw switch No. 1 to the right or left. If the lamp lights when pressed to the right it shows that the negative wire is grounded. If lamp lights when pressed to the left it shows that the positive wire is grounded. Red lamps lighted shows that the circuit breaker is open. 182 GENERAL RAILWAY SIGNAL COMPANY 12" 1 * FIG. 130 LIGHTING PANEL WITH FIVE SINGLE POLE, SINGLE THROW SWITCHES FIG. 131 LIGHTING PANEL WITH THREE DOUBLE POLE, SINGLE THROW SWITCHES 1 C^J j FIG. 132 LIGHTING PANEL WITH TEN SINGLE POLE, SINGLE THROW SWITCHES FIG. 133 LIGHTING PANEL WITH FIVE SINGLE POLE, SINGLE THROW SWITCHES AND ONE DOUBLE POLE, DOUBLE THROW SWITCH 1 H tz" FIG. 134 LIGHTING PANEL WITH Two DOUBLE POLE, DOUBLE THROW SWITCHES J FIG. 135 LIGHTING PANEL WITH FOUR SINGLE POLE, DOUBLE THROW SWITCHES SECTION VII INSTALLATION AND OPERATING DATA FOR ELECTRIC INTERLOCKING MACHINES COVERING INSTRUCTIONS FOR INSTAL- LATION AND MAINTENANCE; ALSO DATA FOR THE APPLICATION AND OPERATION OF LEVER LOCKS INSTRUCTIONS COVERING THE INSTALLA- TION AND MAINTENANCE OF THE MODEL 2 ELECTRIC INTER- LOCKING MACHINE SHIPMENT BEFORE shipment the interlocking machine is assembled complete in every detail and subjected to a rigid electric and mechanical test. It is then partly disassembled, the levers, lever tappets and locking, the legs and lower tiers of locking plates (if furnished) being boxed separately from the body or the machine. This latter is then divided into sections of approximately forty lever spaces and boxed on skids for shipment. Before boxing, all machined parts are wiped dry and coated with vaseline to guard against the effects of rust during . transit. STORING Upon the receipt of the machine it should be stored in a dry place. If some time passes before the machine is set up and there is any chance of its different parts rusting, these parts should be wiped dry and recoated with vaseline. INSTALLATION The first step in the assembly of the machine is to bolt the sections to their supporting legs and the various sections to each other. The legs are numbered and the machine beds marked to correspond. Extreme care should be taken in shimming up under the legs to insure accurate alignment of the bed and an even distribution of the weight on the sup- porting legs. Failure to do this, especially in a large machine, is very likely to result in binding between the various parts of the mechanical locking. The second and third tiers of locking plates, if used, should be assembled on the machine, care being taken to place the templet furnished for the purpose in the horizontal and vertical locking slots before doweling the locking plates to their sup- port. Never file the screw holes when mounting these plates since this is not necessary if the bed has its correct alignment. To permit of the plates being placed in the same location as when the machine was assembled in the factory, the second tier of plates are numbered 1, 2, 3, etc., from left to right, and the third tier 1A, 2A, 3A, etc., also from left to right. The locking should then be assembled in the locking plates and the lever tappets placed in their proper positions. Each locking dog is stamped with the number of the tappet with which the dog is to engage and the locking bars with numbers to correspond with the slot in which they are to be placed, these slots being numbered in sequence from the top of the 186 GENERAL RAILWAY SIGNAL COMPANY CABINET FIG. 136. MODEL, 2 UNIT LEVER TYPE INTERLOCKING MACHINE ELECTRIC INTERLOCKING HANDBOOK 187 FIG. 137. MODEL 2 INTERLOCKING MACHINE 188 GENERAL RAILWAY SIGNAL COMPANY locking bed to the bottom (thirty-two slots per tier of locking). Each tappet is stamped with the number of the lever to which it is to be attached. The levers should then be placed in their respective guides, and worked back and forth to insure that they operate freely, that they are checked at the normal and reverse indication points, and that they can be moved to the full normal and full reverse when indicated. (Signal levers are not indicated on the reverse movement.) The circuit controllers and tappets should be carefully fastened to their respective levers, and the levers tried for freedom of movement with all working parts connected. The buss bars, buss wires and the connections between the individual polarized relays, which have been separated during shipment, should be securely connected by joining the short leads provided on the machine for the purpose. TESTING A careful test should be given to the mechanical locking by setting up the various routes in accordance with the track plan or manipulation chart, testing the various levers in the route to see that they are locked and likewise testing all levers which conflict with the given route. This will insure that none of the locking parts have been omitted in assembling. When wiring up the interlocking machine it is well to check up the controller contacts to see that all special contacts called for by the wiring plans have been provided. The lever and its connections will be checked up as the individual functions are tested out; i. e., the completed opera- tion of the function normal and reverse, shows that the lever wiring is correct, its controller springs making good contact, that the indication magnet operates properly, and if the func- tion is a switch, that the indication selector also is giving proper operation. If desired, a check can be secured on the polarized relays by making the cross protection tests described on page 94. MAINTENANCE The maintenance of the interlocking machine principally consists in keeping the machine cleaned, all connections tight, and of wiping with an oiled rag at stated intervals such parts as are liable to rust. When cleaning or oiling the locking, it should not be re- moved from the interlocking machine. Use only high-grade oils, such as "3 in One," "Hydrol" or "Polar Ice." Commercial fuse wire should not be used to replace the fuses furnished with the machine, since commercial wire is not carefully graded and may carry a much larger current without melting than the fuses secured from the manufacturer. As a general statement, it may be said that the operation of the various functions is a good check on the condition of the ELECTRIC INTERLOCKING HANDBOOK 189 interlocking machine, since the completed operation of the various functions gives assurance as to the integrity of all parts of their operating circuits. It is well, nevertheless, to antici- pate the possibility of loose connections, etc., and at stated intervals to make inspections of the different connections, FIG. 138. MODEL, 2 UNIT LEVER TYPE INTERLOCKING MACHINE. EQUIPPED WITH SPRING COMBINATION BOARD Note location of polarized relays, buss bars and fuses. contacts and various mechanical parts on the interlocking machine to insure that all parts are kept in the best condition. As mentioned above, the operator may assure himself as to the constant integrity of the cross protection by means of the simple tests described on page 94. 190 GENERAL RAILWAY SIGNAL COMPANY 1 i it 1 I 1 J ro m K 1 , c te flf b b b Ib I tt ttt t SpSpSpSp o b b b b o >o b to b 00 00 GO tt WfrArt to to to b b o to tobb o b o b So So So So So b b b b b 10 10 b to tobb to? t So^SoSp 10 b b b b b Sp Sp Sp co b b b b tff *?*? tt ttt ooo to b b b So So Sp So b b b b b J< So So So So to b b b b ttt b too tob to b b b ?? 10 10 to b ^^^^^J ^SpSp tt jo -ON i|s ss 8381 jo -OK l> GO 00 00 00 |oo|os|o5 olo ololo ^r ^rr O|(N 3 tt o + + + + BJ8A31 jo -ON |O|^ CM SS CO |00!C C) C |co|c INSTRUCTIONS FOR CUTTING AND TESTING NOTCHES FOR LEVERS CONTROLLED BY LEVER LOCKS WHERE lever locks are applied to machines before ship- ment from the factory, the notches are cut in the levers as nearly right as possible, it being understood that before the machines are put into service on the ground the clearance will again be checked up by test and the notches cut out further, if necessary, to give the proper clear- ance. This clearance should be at least equal to that indi- cated below when the lever in question is locked by other levers through the medium of the tappet locking, and also when said lever is pulled or pushed hard in either direction to take up all lost motion, the lever latch being lifted at the time. The lever should be tested as above for clearance for every combination that locks it. In making the test for clearance, proceed as follows: With the lever full normal (Fig. 139), set up some one com- bination that locks it; lift lever lock (A) by applying current, also the lever latch (B), and pull the lever strongly toward the reverse position, as indicated by the arrow, thus taking up all lost motion, and then with a scriber mark this position of the lever. Then drop the lever lock by cutting off the current, release mechanical locking that is holding the lever, and again pull the lever toward the reverse position until it takes up against the lever lock, and again mark the position of the lever with a scriber. The distance between these scriber marks will then tell the clearance "D " existing. Repeat this process for every combination that locks the lever in its normal posi- tion, and if the clearance "D" thus found is less than one- eighth inch, the notch in the lever is to be cut out further to give the proper clearance. Then with the lever full reverse (Fig. 140), set up some one combination that locks it ; lift lever lock (A) by applying cur- rent to it, also the lever latch (B), and push the lever strongly toward the normal position as indicated by the arrow, thus taking up all lost motion, and then with a scriber mark this position of the lever. Then drop the lever lock by cutting off the current, release the mechanical locking that is holding the lever, and again push the lever toward the normal position until it takes up against the lever lock, and again mart the position of the lever with a scriber. The distance between the two scriber marks will then tell the clearance "D " existing for the reverse position of the lever. Repeat this process for every combination that locks the lever in its reverse position, and if the minimum clearance "D" thus found is less than three- sixteenths inch, the notch in the lever is to be cut out further to give the proper clearance. ELECTRIC INTERLOCKING HANDBOOK 193 Tests must also be made to determine that the clearance (C) is sufficient to permit the lock to drop into its notch when the lever is pushed as far normal as it is possible to get it, or is pulled as far reverse as it is possible to pull it. This clearance "C" can be checked by causing the lock plunger to be raised LEVER LATCH B FIXED STOP FOR LEVER LATCH *& LOCK PLUNDER "A" IXEO GUIDE FOR LOCK PLUNGER V REVERSE NOTCH -TAPPET BAR FIG. 139. NOTCHING OF LEVER FOB LEVER LOCK. NORMAL POSITION FIXED OUIOE FOR LOCK PLUN6ER "A* LOCK PLUNGER A* FIXED GUIDE FOR TAPPET BAR TAPPET BAR FIG. 140. NOTCHING OF LEVER FOR LEVER LOCK. REVERSE POSITION and lowered, by making and breaking the circuit thus applying energy to the lock, and if the plunger drops into the notch it is known that the clearance is there. In cutting the notches see that the corners are left square and the surface that comes against the lock plunger is vertical, so that there may be no tendency to force the lock plunger out by pulling hard on the lever. 194 GENERAL RAILWAY SIGNAL COMPANY Test each lock by putting on and taking off current several times to see that it works properly. If proper, its operation will be quick and sharp. Interlocking levers should be tested periodically when in service, in accordance with above instructions, to see that sufficient clearance exists between the lock plunger and the notch in the lever. It will be sufficient if above inspection is made once a year. When lever locks are applied to interlocking machines after they have been installed it is sometimes necessary to get additional clearance between the lock plunger and the lever guides. This is to prevent the plunger from sticking to the lever guides when the lock is energized. The lever guide should be marked and chipped where necessary, so that no part of the lever guide will be closer to the plunger than one-eighth inch. The chipping should be done with a light hammer and a small cape chisel, and every precaution should be taken to prevent the chips of iron from getting into the indication mag- net coils. ENERGY DATA FOR INDICATION MAGNETS FOR MODEL 2 INTERLOCKING MACHINE FOR SATISFACTORY OPERATION Indication Magnet for Ohms Resis. Should Indicate on Should not Indicate on Volts Amps. Volts Amps. Solenoid Dwarf, . . 800 90 .112 50 .0625 Model 3 Signal, . . 1.42 1.85 1.30 1.28 .90 Model 2A Signal, . 6.80 3.06 .45 2.58 .38 L. V. Battery, . . . 13.60 4.35 .32 3.40 .25 Switch Machine, . . 1.42 1.85 1.30 1.28 .90 A. C. 25 Cycles, . . 7.00 35 A. C. 60 Cycles, . . 7.00 85 NOTE. Values given above are for magnets mounted on interlocking machine. ELECTRIC INTERLOCKING HANDBOOK 195 FIG. 141. LEVER LOCK FOR MODEL 2 INTERLOCKING MACHINE ENERGY DATA FOR LEVER LOCKS OPERATING ON DIRECT CURRENT Resistance Ohms Mil Amps. Volts 14.5 360 5.2 35 238 8 75 173 13 120 133 16 250 120 30 1400 46 64 1500 53 80 NOTE. Values given in above table are the minimum on which the lock will operate. Add 10 per cent, for practical operation. Drop away cur- rent equals 23 per cent, of the minimum operating current. ENERGY DATA FOR LEVER LOCKS OPERATING ON ALTERNATING CURRENT Resistance Ohms Frequency Volts 35 25 cycles 25 8.6 60 cycles 25 NOTE. Values given in above table are the minimum on which the lock will operate. Add 10 per cent, for practical operation. Drop away voltage equals 50 per cent, of the minimum operating voltage. SECTION VIII INSTALLATION AND OPERATING DATA FOR SWITCH MECHANISMS COVERING INSTRUCTIONS FOR IN- STALLATION AND MAINTENANCE, ENERGY FIGURES, CLEARANCES REQUIRED, DIMENSIONS, TIE FRAMINGS, STANDARD LAYOUTS, AND TYPICAL CIRCUITS; ALSO DATA ON DETECTOR BAR FIT- TINGS, SWITCH CIRCUIT CONTROL- LERS AND BRIDGE CIRCUIT CLOSERS INSTRUCTIONS COVERING THE INSTALLA- TION AND MAINTENANCE OF THE MODEL 2 SWITCH MACHINE A' STORING MECHANISMS LL mechanisms and motors should be placed right side up on timbers to raise them above the ground. The pole changers should be housed in a dry place. INSTALLATION In making the installation, the first operation is the framing of the ties. This should be in ^accordance with the plan shown by Fig. 142. All slots cut into the ties should be care- fully cleaned of dirt, chips, etc., before the tie plate is put down and the gearing assembled. ^ Unless special features are required, all holes in the tie plate are drilled before leaving the factory, with the exception of those for the toe and slide plates. These should be so located FIG. 142 TIE FRAMING FOR MODEL 2 SWITCH MACHINE 200 GENERAL RAILWAY SIGNAL COMPANY M N DETECTOR BAR CONNECTION FIQ. 143. MODEL 2 SWITCH MACHINE Motor Pole Changer Friction Clutch Main Gear Intermediate Gear Cam Crank Stud on Main Gear Driving Rod H Lock Crank / Lock Plunger J Throw Rod K Lock Rod L Pole Changer Movement M Pole Changer Connecting Rod N Detector Bar Driving Link O Pin ELECTRIC INTERLOCKING HANDBOOK 201 that, when the slide plates, toe plates, and rail braces are in place, the proper track gauge will be rigidly maintained. The various parts of the switch machine, with the exception of the locking plunger, should then be assembled. In placing the motor, care should be taken to secure proper alignment of the connection between the motor and main gear. The throw and lock rods may be connected at this time and the lock plunger holes in the throw rod drilled. The lock rod, however, should not be drilled until it is certain that the track has its final alignment and the rail braces have been fitted, thus insuring that there will be no change in the relative position of the switch points and switch mechanism. Special care should be taken when marking the lock rod to see that the switch points are brought tightly up against the stock rail. The most accurate method of marking the rods is to withdraw the lock plunger and to insert in its place a piece of steel FIG. 144 FIG. 145 Fields in Series. Fields in Multiple. WIRING FOR MOTORS, MODEL 2 SWITCH MACHINE tubing having an outside diameter of one inch, this tube being pointed so as to make a clear cut mark on the surface of the rod. After putting the machine in service, the top of the lock rod should be notched slightly, as shown by P t , P 2 , P 3 and P 4 in Fig. 146, to permit of a quick inspection being made as to its accurate adjustment. In wiring the machine, suitable conduit should be installed to protect the wires running between the trunking and motor, and the motor and pole changer. ADJUSTMENTS Before making any adjustments with the machine wired up, the brushes should be raised from the motor armature. It is necessary that the detector bar be disconnected while making adjustments 1 and 2. 1. Plunger Connection. With the machine placed in either extreme position (that is with stud F at either end of the stroke in cam crank E), 202 GENERAL RAILWAY SIGNAL COMPANY the driving rod G should be adjusted to such a length that the end of lock plunger I will be flush with the outside face of the lock frame (see Fig. 146). This adjustment never varies, and it should not be changed after once being made correctly. If incorrectly made it is liable to cause indication failure. 2. Pole Changer Movement. When locating pins in the lock rod K for the operation of the pole changer movement, move the switch machine to the extreme position as shown in Fig. 143. Locate pin Q t so that link R will just clear cap S t by five-sixteenth inch (Fig. 146). FIG. 146. POLE CHANGER MOVEMENT L FOR MODEL 2 SWITCH MACHINE Lock plunger I is shown at end of its travel and not in position corre- sponding with that of link R. Then throw the switch to the other extreme position and locate pin Q 2 in a similar manner. When assembling the pins on the lock rod, drill, tap, and countersink the lock rod as shown in Fig. 148. 3. Pole Changer Connection. Any lost motion between the pole changer movement L and the pole changer B must be equal at the full normal and full reverse position of the switch machine. To secure this, adjust the connecting rod M with the switch machine in either of its extreme positions. Test with the machine first in the full normal position and then in the full reverse position, pushing ELECTRIC INTERLOCKING HANDBOOK 203 and pulling the rod M strongly to determine the total distance it is possible to be moved. Repeat the adjustment until the desired result is obtained. This adjustment never varies in service and it should not be changed after once being made correctly. If it is not made correctly it is very liable to pre- vent the indication being given on the movement of the switch to the position where the greatest lost motion exists. 4. Pole Changer Commutator. The commutator T (Fig. 147) must revolve freely in its bearings, care being taken that the contact springs U lf U 2 and U 3 do not have so much tension as to prevent spring V from snapping the commutator over. Adjust so that with machine full normal or reverse, roller W and pin X are in the =] u V-7 ii s =S<- \\ & } CONTROL WIRES MAIN COMMON FIG. 147. POLE CHANGER WIRING, MODEL 2 SWITCH MACHINE relative positions shown. The adjustment of the commutator must be such that the snapping action will take place at such a time that the amount of movement in the contact blocks Z, and Z 2 , which precedes the snapping action, will be equal for the normal or reverse movement. To be certain that this result is obtained it will be necessary to move the mechanism a number of times by hand very slowly. Failure to have the adjustment right will be almost certain to result in damage to the insulating cylinder, due to arcing between the contact spring and the contact cylinder, and may prevent indication. The contact springs Ux and U 3 are provided with slots which will permit the springs, when resting on the insulated portion of the commutator, to be centrally located. After the commutator adjustments have been completed and machine worked sufficiently to insure correct action, remove 204 GENERAL RAILWAY SIGNAL COMPANY one of the set screws from the collar Y, drill into the shaft and replace the screw, running it down until it locks the com- mutator to its shaft; repeat this operation with the other screw located in the collar. In connecting up the operating coils to the contact springs Ui and U 3 , be sure to see that when the commutator is in its full normal or full reverse position, the contact spring which rests on the metal cylinder does not carry current. This can be done by lifting it slightly; if a spark results it shows that the contact springs should be interchanged. 5. Throw Rod. The nuts on the throw rod must be placed so that the switch points will be brought up against the stock rail snugly, but not screwed up far enough to put any unnecessary strain on the rod. Under normal conditions, with the throw rod adjusted as above, a single switch or derail should permit of hand operation (without the aid of a wrench or tommy bar) by turning the intermediate gear D a . If it is not possible to do this, steps should be taken to get the switch into this condition. 6. Lock Rod. The drilling of the lock rod should be such that the lock plunger will enter either hole with the switch full normal or full reverse, but will be prevented from entering if a piece of metal one-eighth of an inch thick is placed between the switch point and the stock rail. 7. Detector Bar. To adjust the detector bar, place it in the desired position relative to the top of the rail and adjust the connection N to such a length that with the switch machine in either extreme position, pin O may be inserted without changing the position of either the detector bar or switch machine. 8. Clutch. The nut on friction clutch C, by which the compression of the spring is increased or diminished, should be locked in a position which will enable the motor to operate the switch under normal conditions, but will permit the clutch to slip if there is an obstruction in the switch points. This is deter- mined by starting with the nut unscrewed and gradually tightening it up until the motor operates the switch without any slipping of the clutches. Before any adjustments are made on the friction clutch, separate the cones from the pinion and oil the clutch cones. TESTING The preferred method of testing the operation of the switch mechanism is to operate it by hand, making sure that the motor brushes are raised before attempting to move the machine. This method should be employed as a regular practice. If it should become necessary to operate the switch by power, the tests on the switch machine should be carried on under the protection of the operating lever, whenever the ELECTRIC INTERLOCKING HANDBOOK 205 conditions are such that the leverman can readily receive and act on signals given him by the man on the ground. On the rare occasions when it is not practical to conduct the test under the control of its lever, power may be applied locally by taking both control wires off from their respective binding posts (for contact springs U 4 and U, Fig. 147) in the pole changer, and having first connected spring U 2 with a short piece of wire to the open control contact spring (spring U 4 , Fig. 147), current may be sent through the motor by plac- ing the energized control wire in connection with the other control contact spring (spring U s , Fig. 147) ; with these con- nections the mechanism will be brought to rest upon the com- pletion of its movement without shock. Reverse these con- nections to secure operation in the opposite direction. After the machine is completely adjusted, safety requires that it should be operated from the interlocking station sev- eral times, making sure that with the lever in its normal posi- FIG. 148. DRILLING FOR PINS Q AND Q 8 IN LOCK ROD K tion the switch points will correspond with their position as shown on the track plan. MAINTENANCE 1. Mechanism. When inspecting the switch machine always note the posi- tion of the lock plunger relative to the face of lock frame. If it is not flush with the outside face of the lock frame, make sure that stud F is in the corner of cam crank E. With the switch adjusted correctly and the stud F at the end of its travel, there are two conditions which would be responsible for the plunger not reaching its proper position. First The rails may have shifted and altered the throw of the switch points, which will put an unusual strain on the switch machine and prevent the full movement of the lock plunger. This will be determined by operating the switch by hand. Second The detector bar may have been thrown out of adjustment by the shifting of the rails, this preventing the generation of the indication current. Necessity for readjust- ment is determined by disconnecting the bar, placing it in proper position and the switch machine in either extreme position; if it is not possible to replace the pin O without 206 GENERAL RAILWAY SIGNAL COMPANY moving either the machine or detector bar, the connections should be readjusted. On each inspection examine the friction clutch to see that it slips properly on overload. 2. Motor. The motor commutator or brushes should not be disturbed unless found necessary. If the commutator becomes dirty, it should be cleaned with chamois skin moistened with oil, any surplus oil being wiped off the commutator by a dry piece of chamois. If it becomes necessary to put a new brush into a motor, the brush after being put in position should be seated to the commutator by drawing thin, fine sandpaper under the brush, at the same time pressing the brush against the commutator; the smooth side of the sandpaper should be against the com- mutator. Use for this purpose "00 Single Finishing Flint Sandpaper." 3. Small Parts. All cotter pins, lock washers, binding posts, small nuts and screws, should be inspected at stated intervals to see that they are not working loose. 4. Contact Surfaces. The pole changer contacts should be kept clean and bright. 5. Oil Moving parts not exposed to the weather should be well oiled once a month. All parts, the bearing surfaces of which can be reached by rain, should be oiled immediately after each storm. The friction clutches should be oiled on each inspec- tion trip. INSTRUCTIONS COVERING THE INSTALLA- TION AND MAINTENANCE OF THE MODEL 4 SWITCH MACHINE STORING MECHANISMS An,L mechanisms and motors should be placed right side up on timbers to raise them above the ground. INSTALLATION In making the installation, the first operation is the framing of the ties. This should be in accordance with the plan shown by Fig. 149. Unless special features are required, all holes in the tie plate Tie H9 2 =* -4- 11 Tie 1 =m y Tie H?2 ~g ^ l . t -if ""igr '-!" Tie H9 j Is II 1 - 0" > Fia. 149. TIE FKAMINO FOB MODEL 4 SWITCH MACHINE Ties to be cut as shown in dotted lines for electrified roads using third rail. 208 GENERAL RAILWAY SIGNAL COMPANY Motor Intermediate Gear Friction Clutch Main or Cam Gear Roller on Main Ge Locking Bar i-G, Rollers on Lockinj \-H 9 Locking Dogs Lock Rod Throw Rod H d 5 Locking Bolt f Pole Changer Tripper Arm Switch Circuit Con Location ELECTRIC INTERLOCKING HANDBOOK 209 are drilled before leaving the factory, with the exception of those for the toe and slide plates. These should be so located that when the slide plates, toe plates, and rail braces are in place, the proper track gauge will be rigidly maintained. The switch machine should then be bolted down to the tie plate and the throw and lock rods connected. ADJUSTMENTS As the switch machine is completely assembled in the factory and all parts adjusted to meet the conditions under which the mechanism is to operate, there is very little in the way of adjustments necessary to be made. After the machine is wired up, before making any adjust- ments which may be required, the brushes should be raised from the motor armature. 1. Throw Rod. The nuts on the throw rod must be placed so that the switch points will be brought up against the stock rail snugly, but not screwed up far enough to put any unnecessary strain on FIG. 151 FIG. 152 Fields in Series. Fields in Multiple. WIRING FOB MOTORS, MODEL 4 SWITCH MACHINE the rod. Under normal conditions, with the throw rod adjusted as above, a single switch or derail should permit of hand operation, by using the crank provided for the purpose. If it is not possible to do this, steps should be taken to get the switch into this condition. 2. Lock Rod. The adjustment of the lock rod should be such that the locking dog Hj or H 3 will enter its proper notch in the lock rod I with the switch full normal or full reverse", as the case may be, but will be prevented from entering if a piece of metal one-eighth of an inch thick is placed between the switch point and the stock rail. 3. Detector Bar. To adjust the detector bar, place it in the desired position relative to the top of the rail and adjust the connections to such a length that with the switch machine in its extreme position, pin P may be inserted without changing the position of either the detector bar or switch machine. Check this adjustment with the bar and switch machine in the opposite position and readjust if necessary. 210 GENERAL RAILWAY SIGNAL COMPANY 4. Clutch. The nut on friction clutch C, by means of which the com- pression of the spring is increased or diminished should be locked in a position which will enable the motor to operate the switch under normal conditions, but will permit the clutch to slip if there is an obstruction in the switch points. This is determined by starting with the nut unscrewed and gradually tightening it up, until the motor operates the switch without any slipping of the clutches. L . nirUjlIL ~.l} CONTROL Huwa 4. MAIN COMMON MAIN COMMON, FIG. 153. POLE CHANGER WIRING, MODEL, 4 SWITCH MACHINE TESTING The preferred method of testing the operation of the switch mechanism is to operate it by hand by means of the crank provided for this purpose, first making sure that the motor brushes are raised before attempting to move the machine. This method should be employed as a regular practice. If it should become necessary to operate the switch by power, the tests on the switch machine should be carried on under the protection of the operating lever, whenever the con- ditions are such that the leverman can receive and act on signals given him by the man on the ground. On the rare occasions when it is not practical to conduct the test under the control of its lever, power may be applied locally by taking both control wires off from their respective binding posts (for contact springs Q t and Q 2 , Fig. 153) in the pole changer, and having first connected common post R with a short piece of wire to the open control contact spring ELECTRIC INTERLOCKING HANDBOOK 211 (spring Qi, Fig. 153), current may be sent through the motor by placing the energized control wire in connection with the other control contact spring (spring Q a , Fig. 153) ; with these connections the mechanism will be brought to rest without shock upon the completion of its movement. Reverse these connections to secure operation in the opposite direction. After the machine is completely adjusted, safety requires that it should be operated from the interlocking station several times, making sure that with the lever in its normal position, the switch points will correspond with their position as shown on the track plan. MAINTENANCE 1. Mechanism. Shifting of the rails may prevent correct operation of the switch machine in the following manner : First By altering the throw of the switch points, an unusual strain will be put on the switch machine which will prevent the mechanism from locking up. This will be deter- mined by operating the switch by hand. Second The detector bar may have been thrown out of adjustment, this preventing the generation of the indication current. Necessity of readjustment is determined by dis- connecting the bar, placing it in proper position and the switch machine in its corresponding extreme position; if it is not possible to replace the pin P without moving either the machine or detector bar, the connections should j? readjusted. 2. Motor. The motor commutator or brushes should not be disturbed unless found necessary. If the commutator becomes dirty, it should be cleaned with chamois skin moistened with oil, any surplus oil being wiped off the commutator by a dry piece of chamois. If it becomes necessary to put a new brush into a motor, the brush after being put in position should be seated to the commutator by drawing thin, fine sandpaper under the brush, at the same time pressing the brush against the commutator; the smooth side or the sandpaper should be against the com- mutator. Use for this purpose "00 Single Finishing Flint Sandpaper." 3. Small Parts. All cotter pins, lock washers, binding posts, small nuts and screws, should be inspected at stated intervals to see that they are not working loose. 4. Contact Surfaces. The switch circuit controller and pole changer contacts should be kept clean and bright. 5. Oil Moving parts not exposed to the weather should be well oiled once a month. All parts, the bearing surfaces of which can be reached by rain, should be oiled immediately after each storm. 212 GENERAL RAILWAY SIGNAL COMPANY r it i _ -i _i j =!< E ill S 5 5 "3 ^3* o P^ . .-^ O _: S I II g. 1 1 P4 O fc; o O = tf ELECTRIC INTERLOCKING HANDBOOK 213 - ii Irlli If 214 GENERAL RAILWAY SIGNAL COMPANY OPERATING DATA FOR SWITCH MACHINES Operating Time Function Operated Operating Current Using Maximum Length Control Wires Amp. Seconds Switch Machine, Model 2, Switch or Derail, . . . 6.0 2 Switch Machine, Model 2, Double Slip or M. P. Frog . . 10.0 2.2 Switch Machine, Model 4A, Switch or Derail, . . . 4.5 3 Switch Machine, Model 4A, Double Slip or M. P. Frog, 7.0 3.2 Switch Machine, Model 4B, Switch or Derail,. . . 4.5 3 Switch Machine, Model 4B, Double Slip or M. P. Frog . . . 7.0 3.2 FIG. 156. DIAGRAM SHOWING COMPARATIVE CLEARANCES OF MODEL, 2 AND MODEL 4 SWITCH MACHINE Normal location. DIMENSION A MODEL 2 SWITCH MACHINE Rail Section (See Note.) A. R. A. Type A. A. R. A. Type B. A. S. C. E. Lbs. per Yd. Inches Inches Inches 60 22% 21 21% 70 23% 22% 6 228/4 80 24% 24 24% 90 26% 25% 6 25% 100 28% 26i% 27% NOTE. Dimension A is the distance from gauge side of rail to point on cover of Model 2 switch machine equal to height of rail used. ELECTRIC INTERLOCKING HANDBOOK 215 FIG. 157. DIAGRAM SHOWING CLEARANCE BETWEEN TOP OF MODEL 4 SWITCH MACHINE AND CONTACTING SURFACE OF THIRD RAIL. ELECTRIC DIVISION, N. Y. C. & H. R. R. R. Ij^fepj^ jr ( J h I I J / t FIG. 158. DIAGRAM SHOWING CLEARANCE BETWEEN TOP OF MODEL 4 SWITCH MACHINE AND CONTACTING SURFACE OF THIRD RAIL, LONG ISLAND R. R. 216 GENERAL RAILWAY SIGNAL COMPANY . I F"'T--''..fT7.ii6 \ Circular loom/ ;oj '-* " ' j. Conn etion, j> "10100 "** ^io; ~-3y>--^ C Fio. 159. DIMENSIONS OF MODEL 2 SWITCH MACHINE ELECTRIC INTERLOCKING HANDBOOK 217 e'4 i" [- FIG. 160. DIMENSIONS OF MODEL 4 SWITCH MACHINE FOR MOVABLE POINT FBOQ OR DOUBLE SLIP SWITCH Fio. 161 DIMENSIONS OF MODEL 4 SWITCH MACHINE FOR SINGLE SWITCH OR DERAIL 218 GENERAL RAILWAY SIGNAL COMPANY (Section A-B) FIG. 162. SINGLE SWITCH OPERATED BY MODEL 4 SWITCH MACHINE (Section A-B) FIG. 163. SINGLE SWITCH OPERATED BY MODEL 2 SWITCH MACHINE ELECTRIC INTERLOCKING HANDBOOK 219 (Section A-B) FIG. 164. SPLIT POINT DERAIL OPERATED BY MODEL 4 SWITCH MACHINE (Section A-B) Fia. 165. SPLIT POINT DERAIL OPERATED BY MODEL 2 SWITCH MACHINE 220 GENERAL, RAILWAY SIGNAL COMPANY ffi 2-8 (Section A-B) FIG. 166. HAYES DERAIL OPERATED BY MODEL 4 SWITCH MACHINE (Section A-B) FIG. 167. HAYES DERAIL OPERATED BY MODEL 2 SWITCH MACHINE ELECTRIC INTERLOCKING HANDBOOK 221 (Section A-B) FIG. 168. WHARTON OR MORDEN DERAIL OPERATED BY MODEL 4 SWITCH MACHINE (Section A-B) FIG. 169. WHARTON OR MORDEN DERAIL OPERATED BY MODEL 2 SWITCH MACHINE 222 GENERAL RAILWAY SIGNAL COMPANY (Section A-B) FIG. 170. SINGLE SLIP SWITCH OPERATED BY MODEL 4 SWITCH MACHINE (Section A-B) FIG. 171. SINGLE SLIP SWITCH OPERATED BY MODEL 2 SWITCH MACHINE ELECTRIC INTERLOCKING HANDBOOK 223 (Section A-B) FIG. 172. DOUBLE SLIP SWITCH OPEKATED BY MODEL 4 SWITCH MACHINE (Section A-B) FIG. 173. DOUBLE SLIP SWITCH OPERATED BY MODEL 2 SWITCH MACHINE 224 GENERAL RAILWAY SIGNAL COMPANY (Section A-B) FIG. 174. MOVABLE POINT FROG OPERATED BY MODEL 4 SWITCH MACHINE (Section A-B) FIG. 175. MOVABLE POINT FROG OPERATED BY MODEL 2 SWITCH MACHINE ELECTRIC INTERLOCKING HANDBOOK 225 (Section A-B) FIG. 176. MOVABLE POINT FROG (WITH DOUBLE SLIP SWITCH) OPERATED BY MODEL 4 SWITCH MACHINE A-- (Section A-B) FIG. 177. MOVABLE POINT FROG (WITH DOUBLE SLIP SWITCH) OPERATED BY MODEL 2 SWITCH MACHINE 226 GENERAL RAILWAY SIGNAL COMPANY 1- ^ .y o> c ^ "["'" ELECTRIC INTERLOCKING HANDBOOK 247 01 Shalt FIG. 207. DIMENSIONS OF ONE ARM MODEL 2 SOLENOID DWARF SIGNAL Spectacle R. S. A. drawing 1233, October, 1912. 9j" J T i'Bolts "lOlGO 1 r ^ Taper i: 16 I_ FIQ. 211 *M. Max. Metal Cleat FIG. 212 *I4 Max. Metal Cleat Fro. 213 BLADES FOR UPPER QUADRANT SIGNALS R. S. A. drawing 1065, dated 1911. Where stripes are used the dimensions shown are recommended. 250 GENERAL RAILWAY SIGNAL COMPANY TORQUE CURVES FOR R. S. A. DESIGN "A" SEMAPHORE SPECTACLE R. S. A. plan 1064. Issue December, 1912. NOTE: FULL LINES wstsetrr TORQUE POP SPECTACLE MOVSMEWTS TO 90 [STOP TO PROCEED] DOTTED LINES REPRESENT TORQUE FOR SPECTACLE MOVEMENTS 90 TO 0* fPRKEEO TO STOSJ 60 -- 55 jl 50 45 - jjjjjjjj: BLADE PLATE , BOLTS AND 3-6 ASH BLADE - WT. S|LBS . . ^ . JB ._ LKT sfMA W|TH 2 | L9 S,..; BLADE PLATE, BOLTS AHO 40 - |35 ,'-2~ l-jjijjjj * HI II Jamil - ! b , - - * i, I I . 2-6 ASH BLADE -WT.J^LO - ! N _ _ - , _ x BtAK PLATE , BOLTS AND * - s ' ^ ' )0'= SPECTACLE COMPLETE fcNO - ^ * 4=^ " ; ASSUMING BLADE BROKEN " > OFF AT 6RIP. ....... ^ EE'= ELECT '^MA. wrrnouT ----- BLADE , BLADE PLATE - - . OH BOLTS . I 20 jjii:::::; 15 -/-'-- io j 3 ::; :' :: 5 g < j; Jo.^l.u ..! - N MINIMUM TORQUE LINE - FOR ELECTRIC SEMAPHORE WITHOUT BLADE OR BLADE FASTENINGS. / MAXIMUM MECHANISM 7 7 1* \ FRICTION LINE . &M&& 10 20 30 40 45 50 60 70 80 90 DECREES h /; %$^ l - "" ^Mf-Hr^R^ \ju^ |A NOTE*. SPECTACLE EQUIPPED WITH g ROUNDELS AND RETAINING MN6S IN ALL CASES. ELECTRIC INTERLOCKING HANDBOOK 251 MOTE; ZO" for Pipe Bracket Post. 22" (or Channel Column Bracket Post. FIG. 215. BRACKET POST FOUNDATION R. S. A. drawing 1108, dated 1909. (70.3 cubic feet of concrete.) 252 GENERAL RAILWAY SIGNAL COMPANY Fio. 216. GROUND SIGNAL MAST FOUNDATION R. S. A. drawing 1107, dated 1909. (30.25 cubic feet of concrete.) ELECTRIC INTERLOCKING HANDBOOK 253 J_l16 Bolt* Hot FIG. 217. DWARF SIGNAL FOUNDATION FOR MODEL 2A, MODEL 3 OR ONE ARM MODEL 2 DWARF SIGNAL (6.5 cubic feet of concrete.) 3 3- 3 9"- -5 0"- i T- 1 FIG. 218. DWARF SIGNAL FOUNDATION FOR Two ARM MODEL 2 DWARF SIGNAL (11.25 cubic feet of concrete.) 254 GENERAL RAILWAY SIGNAL COMPANY ELECTRIC INTERLOCKING HANDBOOK 255 ler 256 GENERAL RAILWAY SIGNAL COMPANY ^0 '(0 ELECTRIC INTERLOCKING HANDBOOK 257 258 GENERAL RAILWAY SIGNAL COMPANY ELECTRIC INTERLOCKING HANDBOOK 259 260 GENERAL RAILWAY SIGNAL COMPANY I o en di 0) c O O s ? 5 ELECTRIC INTERLOCKING HANDBOOK 261 262 GENERAL RAILWAY SIGNAL COMPANY SECTION X INSTALLATION AND OPERATING DATA FOR RELAYS AND INDICATORS GIVING ENERGY FIGURES FOR, AND DIMENSIONS OF, THE D. C. AND A. C. RELAYS AND INDICATORS USED IN TRACK AND LINE WORK; ALSO DI- MENSIONS OF RELAY BOXES RELAYS AND INDICATORS ENERGY DATA FOR MODEL 1, D.C. RELAYS Resistance Ohms Mil. Amps. Volts 4 110 .425 5 98 .475 9 80 .7 16 62 1.0 25 52 1.275 30 47 1.4 35 44 1.5 50 35 1.8 100 26 2.5 300 15.5 4.5 500 13 6.5 800 11 9.0 1000 10.5 10.5 NOTE. Values given in above table are the mimimum on which the relay will operate. Add 10 per cent, for practical operation. Drop away current equals 23 per cent, of minimum operating current. ENERGY DATA FOR STYLE A, D.C. INDICATORS FOUR WAT. Resistance Ohms Mil. Amps. Volts 4 147 .59 5 135 .675 12 97 ' 1.16 38 56 2.13 50 49 2.45 75 41 3.10 100 37 3.70 200 31 6.20 250 27 6.75 500 18 9.00 1000 14 14.00 NOTE. Values given in above table are the minimum on which the indicator will operate. Add 10 per cent, for practical operation. Drop away current equals 33 per cent, of minimum operating current. 266 GENERAL RAILWAY SIGNAL COMPANY FIQ. 228. MODEL 9, D.C. RELAY, SHELF TYPE FIG. 229. MODEL 9, D. C. RELAY, WALL TYPE DIMENSIONS OF MODEL 9 D. C. RELAYS Name No. of Fingers A B C D E Model 9 Form A4 Neutral Relay, . . . 4 6A 7A 9 Model 9 Form A6 Neutral Relay, . . . 6 81% 7ft 9 Model 9 Form A8 Neutral Relay, . . . 8 lOtf 7A 9 Model 9 Form C4 Neutral Relay, . . . 4 6A 7ft 9 Model 9 Form A4 Neutral Wall Relay, . 4 61 6ft 8* 5 ii Model 9 Form A6 Neutral Wall Relay, . 6 8 6ft 8* 5| 4i Model 9 Form A4 Polarized Relay, . . . 4 6A 7ft 9 Model 9 Form A6 Polarized Relay, .. . . 6 8A 7ft 9 Model 9 Form A4 Polarized Wall Relay, 4 6J 6ft 8* 5f 4i Model 9 Form A6 Polarized Wall Relay, 6 8 6ft 8* 5i 4* Model 9 Interlocking Relay, 6& 12*i 8 ELECTRIC INTERLOCKING HANDBOOK 267 ENERGY DATA FOR MODEL 9, D. C. RELAYS Resistance Ohms. 4 WAY 6 WAT 8 WAT Mil. Amps. Volts Mil. Amps. Volts Mil. Amps. Volts 3.5 79 .28 95 .34 Ill .39 4 75 .30 90 ,36 105 .42 4.2 71 .30 85 .36 100 .42 5 71 .36 85 .43 100 .50 6 64 .38 76 .46 85 .51 7 57 .40 69 .49 81 .57 9 53 .48 64 .58 75 .68 10 51 .51 61 .61 72 .72 11 47 .52 56 .62 66 .73 12 51 .61 61 .73 72 .87 16 41 .66 49 .79 57 .92 17 38 .65 46 .79 54 .92 20 38 .76 46 .93 54 .08 26 31 .81 37 .97 44 .15 35 31 1.08 37 1.30 44 .54 40 27 1.08 33 1.32 38 .52 46 24 1.11 29 1.34 34 .57 50 23 1.15 27 1.35 32 .60 60 21 1.26 25 1.50 30 .80 68 20 1.36 24 1.64 28 .91 75 21 1.57 26 1.95 29 2.18 80 20 1.60 25 2.00 29 2.32 90 18 1.62 23 2.07 27 2.43 98 17 1.67 21 2.06 25 2.45 125 15 1.88 18 2.25 21 2.63 150 14 2.10 16 2.40 19 2.85 200 13 2.60 16 3.20 18 3.60 244 11 2.68 14 3.42 16 3.91 300 11 3.30 13 3.90 15 4.50 346 10 3.46 12 4.15 14 4.85 400 10 4.00 12 4.80 14 5.60 500 8.5 4.25 10 5.00 12 6.00 516 8.5 4.39 10 5.16 i2 6.19 600 8.5 5.10 10 6.00 12 7.20 670 7.5 5.02 9 6.03 11 7.37 800 8 6.40 9.3 7.44 11 8.80 900 7.5 6.75 8.5 7.65 10 9.00 1000 7 7.00 8 8.00 9 9.00 1500 6 9.00 7 10.5 8 12.00 1600 5.5 8.80 6.5 10.40 7.5 12.00 NOTE. Values given in will operate. Add 10 per rent equals 40 per cent, of above table are the minimum on which the ielay cent, for practical operation. Drop away cur- minimum operating current, 268 GENERAL RAILWAY SIGNAL COMPANY Fia. 230. MODEL 9, D. C. INDICATORS FIG. 231. THREE POSITION D. C. MOTOR RELAY This relay requires the same amount of energy for operation as the Model 9, D. C. Relay. Drop away current equals 50 per cent, of normal operating current. ELECTRIC INTERLOCKING HANDBOOK 269 ENERGY DATA FOR MODEL 9, D. C. INDICATORS Resis. TOWER INDICATORS SWITCH INDICATOR 4 Way 6 Way 8 Way Ohms Mil. Amps. Volts Mil. Amps. Volts MIL Amps, Volts Mil. Amps. Volts 4 101 .40 107 .43 113 .45 101 .40 4.4 94 .42 100 .44 106 .47 94 .42 6.8 75 .51 79 .54 83 .56 75 .51 9 66 .60 70 .63 74 .66 66 .60 9.2 65 .60 69 .63 73 .67 65 .60 14 55 .77 58 .82 61 .85 55 .77 20 45 .90 48 .97 51 1.02 45 .90 22 44 .96 47 1.03 50 1.10 44 .96 30 37 1.11 39 1.18 41 1.23 37 1.11 34 35 1.19 37 1.26 39 1.33 35 1.19 40 30 1.20 32 1.28 34 1.36 30 1.20 50 29 1.45 31 1.55 33 1.65 29 1.45 56 27 1.51 29 1.62 31 1.73 7 1.51 92 24 2.20 26 2.39 28 2.57 24 2.20 100 22 2.20 23 2.30 25 2.50 22 2.20 130 19 2.47 20 2.60 21 2.73 19 2.47 200 15 3.00 16 3.20 17 3.40 15 3.00 300 13 3.90 14 4.20 15 4.50 13 3.90 500 11 5.50 12 6.00 13 6.50 11 . 5.50 690 8.5 5.86 9 6.21 9.5 6.55 8.5 5.86 1000 7.5 7.50 8 8.00 8.5 8.50 7.5 7.50 NOTE. Values given in above table are the minimum on which the indicator will operate. Add 10 per cent, for practical operation. Drop away current equals 33 per cent, of minimum operating current. 270 GENERAL RAILWAY SIGNAL COMPANY t^Nij 7'/8- FIG. 232. RELAY WALL OR SHELF TYPE f ~ FIG. 233. TOWER INDICATOR 4f- FIG. 234. INDICATING RELAY MODEL 2 FORM B, MODEL 3 FORM B, OR MODEL Z FORM B, A. C. RELAYS AND INDICATORS ELECTRIC INTERLOCKING HANDBOOK 271 ENERGY DATA FOR A. C. LINE RELAYS AND INDICATORS FOB USE ON 55-110 OR 220 VOLTS, 25 OR 60 CYCLES. MAXIMUM ENERGY REQUIRED AT NORMAL VOLTAGE (SEE NOTE) Name of Device Cycles 2 Position 3 Position Split Phase Local Line V. A. Watts V. A. Watts V. A. Watts Model 2 Form A Line ] Relays, with 6 front, 6 back or 12 front con- 25 12.0 10.0 7.8 5.4 6.4 5.4 tacts, and indicating 60 12.0 10.0 7.8 5.4 6.4 5.4 attachment for tower use, Model 2 Form B Line ] Relays, with 6 front, 2 back contacts, and ^ indicating attach- 25 60 15.0 15.0 10.0 10.0 11.7 11.7 5.4 5.4 6.5 6.5 % 5.4 5.4 ment for tower use, . J Model Z Form B Line ] Relays, with 6 front, 2 back contacts, and ^ indicating attach- 25 60 5.5 10.0 2.0 3.0 ment for tower use, . j Model 2 Form B Switch | Indicator, without > contacts, ) 25 60 15.0 15.0 10.0 10.0 ... Model Z Form B Switch Indicator, without >- 25 60 3.0 5.5 1.5 1.8 contacts, ) Model 2 Form B Tower Indicator, without V contacts . j 25 60 15.0 15.0 10.0 10.0 Model Z Form B Tower Indicator, without > 25 AH 3.0 5C 15 10 contacts, ) OU . D . . o NOTE. Above energy figures will permit practical operation of these de- vices on a voltage 20 per cent, below normal and are based on a maximum equipment of contacts, including indicating attachment for tower use. Without indicating attachment, with a lesser number of contacts, by spe- cial construction, or by combinations of any of the foregoing, the above energy may be reduced 20 to 50 per cent. Re" less than 50 per cent, of the minimum operating energy. may be reduced 20 to 50 per cent. Relay must drop away on not NOTE. The above table permits the following line resistance in series with line phase of relay. Volts Cycles Resistance (Ohms) 55 25 75 55 60 100 110 25 150 110 60 200 220 25 250 220 60 300 272 GENERAL RAILWAY SIGNAL COMPANY 8^8- 4 Nay FIG. 235. MODEL 2 FORM A POLYPHASE RELAT FIG. 236. MODEL 2 FORM A POLYPHASE INDICATING RELAY FIG. 237. SIDE VIEW OF MODEL 2 FORM A POLYPHASE RELAY OR INDICATING RELAY ELECTRIC INTERLOCKING HANDBOOK 273 OPERATION OF THE MODEL 2 FORM A REGULAR POLY- PHASE RELAY, IN CONNECTION WITH DOUBLE RAIL A. C. TRACK CIRCUITS ON ELECTRIFIED DIRECT CURRENT ROADS POHtR LIME TwwvJ n G* TRAHSrORMER VOLT AMPERES TOR CURVES MEASURED AT THESE POIMT5 MODEL Z FORM A RELAY IMPEDANCE BOND IMPEDANCE FIG. 238. END FED DOUBLE RAIL A. C. TRACK CIRCUIT VOLT-AMPERES too ) 1000 ZOOO 3000 4000 5000 6000 7000 8000 9000 LENGTH OF TRACK CIRCUIT IN FEET FIG. 239. CURVE SHOWING ENERGY REQUIRED FOR OPERATION ON 25 CYCLE CURRENT VOLT-AM PE 150 1?5 100 75 50 25 n RES I \ \ / / AVER0 GE BALLAST^ k/ / L>^| # ^ ^ ^ M *=i ** ^ss e= Z *-~~* ^GOOD BALLAST TTT 1000 ZOOO 3000 4000 5000 6000 7000 8000 9000 LENGTH OF TRACK CIRCUIT IN FEET FIG. 240. CURVE SHOWING ENERGY REQUIRED FOR OPERATION ON 60 CYCLE CURRENT NOTE. Volt amperes shown in Figs. 239 and 240 are the total of the volt amperes fed to the track circuit and to the relay local. Relay is equipped with four front and two back contacts. Curves are based on 85 pound rail being used. Good ballast (approximately 10 ohms per 1,000 ft.) consists of rock or gravel ballast, well drained and free from the base of the rails. Average ballast (approximately 5 ohms per 1,000 ft.) consists of a ballast, such as a well drained gravel ballast, covering the base of the rails. Dirt, cinder or badly drained gravel ballast, covering the base of the rails, is considered poor and necessitates the use of much more energy for the operation of track circuits than is shown in the curves. 274 GENERAL RAILWAY SIGNAL COMPANY TABLE SHOWING RELATIVE AMOUNT OF ENERGY RE- QUIRED FOR MODEL 2 FORM A TRACK RELAYS, REGULAR AND QUICK ACTING, WITH DIF- FERENT CONTACT COMBINATIONS Model 2 Form A Track Relays Contact Equipment Relative Amount of Energy Required Regular 4 front, 2 back, 1 Regular, 2 front, 2 back, . . . 8 Regular, Quick Acting, 6 front, 2 back, 2 front, 2 back, . . . 1.4 3 5 Quick Acting Quick Acting, 4 front, 2 back, 6 front, 2 back, 3.5 4.2 NOTE. Regular Model 2 Form A relay with four front and two back contacts taken as unity. For energy required by this relay on 25 or 60 cycle operation, see curves on page 273. MS \Z' FIG. 241. WOOD RELAY Box FOB MODEL 2 FOEM A POLYPHASE RELAYS ELECTRIC INTERLOCKING HANDBOOK 275 FIG. 242. IRON RELAY Box FOR D. C. RELAYS AND FORM B, A. C. RELAYS Fia, 243. WOOD RELAY Box FOR D. C. RELAYS AND FORM B, A. C. RELAYS 276 GENERAL RAILWAY SIGNAL COMPANY UMPCRE tr RESISTANCE 100 OHMS Pro. 244. CIRCUIT FOR TESTING PICK UP AND DROP AWAY OF D. C. TRACK RELAYS RtMSTANCt 100 OHV* E VOLTS T FIG. 245. CIRCUIT FOR TESTING PICK UP AND DROP AWAY OF D. C. LINE RELAYS 1 JkMPtRE. RANGE. FIG. 246. CIRCUIT FOR TESTING RESISTANCE OF RELAY CONTACTS (Resistance equals voltage divided by current.) NOTE. Several readings should be made in above tests and the average taken. The resistance used in Figs. 244 and 245 consists of a resistance with a variable center connection. It should, preferably, have uniformly graduated steps. The resistance used in Fig. 246 may merely be a unit of such resistance as to protect the instrument. It is recommended, however, that a variable resistance be used if available. If voltages used in above tests are higher than those indicated, the resistances used will have to be increased accordingly. The ammeter for all of the above tests should not have a range greatly exceeding the 1 ampere range indicated above. SECTION XI INSTALLATION AND OPERATING DATA FOR TRANSFORMERS COVERING DIMENSIONS AND RATINGS OF LINE AND TRACK TRANSFORMERS TRANSFORMERS FIG. 247 DIMENSIONS OF TYPE L LINE TRANSFORMERS DIMENSIONS (APPROXIMATE) Size A B C D E F Q H Inch Inch Inch Inch Inch Inch Inch Inch 1 13Ao 12% 10 11 7% 8% 2%e 8 2 15H 13% 1 l 18 Ae 1218/16 8% 10 3%o 8 3 17 15H 13% 14% 10 11% 4%6 8 FIQ. 248. HANOBR IKONS 280 GENERAL RAILWAY SIGNAL COMPANY STANDARD RATINGS OF G. R. S. TYPE L TRANSFORMERS SIN OLE PHASE, OIL IMMERSED, SELF COOLED, POLE TYPE Primary voltage, 2200 25 cycles. TOTAL CAPACITY SECONDARY LINE WINDINGS SECONDARY TRACK WINDINGS Size V. A. No. of Wind- Ings V. A. Each Volts Taps See Note No. of Wind- ings V. A. Each Volts Taps See Note 1 200 1 200 110-220 or 55-110 As Req'd None 1 200 None ... .... (1 200 10 2 & 6 V, or aa Req'd 1 400 1 400 110-220 or 55-110 As Req'd None 1 400 1 200 110-220 or 55-110 As Req'd 1 200 10 2 & 6 V, or aa Req'd 1 400 None 2 200 10 2 & 6 V, or as Req'd 2 600 1 600 110-220 or 55-110 As Req'd None 2 600 1 400 110-220 or 55-110 As Req'd 1 200 10 2 & 6 V, or as Req'd 2 600 1 200 110-220 or 55-110 As Req'd 2 200 10 2 & 6 V, or as Req'd 3 1000 1 1000 110-220 or 55-110 As Req'd None 3 1000 1 800 110-220 or 55-110 As Req'd 1 200 10 2 & 6 V, or as Req'd 3 1000 1 600 110-220 or 55-110 As Req'd 2 200 10 2 & 6 V, or as Req'd NOTE. Terminal board is arranged to take three windings, each to have five terminal posts, which provides for a maximum of three taps per winding. If less than three windings are used, it will be seen that additional posts will be available for taps if same are desired. ELECTRIC INTERLOCKING HANDBOOK 281 STANDARD RATINGS OF G. R. S. TYPE L TRANSFORMERS SINGLE PHASE, OIL IMMERSED, SELF COOLED, POLE TYPE Primary voltage, 2200 60 cycles. TOTAL CAPACITY SECONDARY LINE WINDINGS SECONDARY TRACK WINDINGS Size V. A. No. of Wind- ings V. A. Each Volts Taps See Note 1 No. of Wind- ings V. A. Each Volts Taps See Note 1 1 200 1 200 110-220 or 55-110 As Req'd None 1 200 None 1 200 10 2 & 6 V, or as Req'd 1 400 1 400 110-220 or 55-110 As Req'd None 1 400 1 200 110-220 or 55-110 As Req'd 1 200 10 2 A 6 V, or as Req'd 1 400 None ....." 2 200 10 2 & 6 V, or as Req'd 1 600 1 600 110-220 or 55-110 As Req'd None 1 600 1 400 110-220 or 55-110 As Req'd 1 200 10 2 & 6 V. or as Req'd 1 2 600 1 200 110-220 or 55-110 As Req'd 2 200 10 2 & 6 V, or as Req'd 1000 1 1000 110-220 or 55-110 As Req'd None 2 1000 1 800 110-220 or 55-110 As Req'd 1 200 10 2 & 6 V, or as Req'd 2 1000 1 600 110-220 or 55-110 As Req'd 2 200 10 2 & 6 V, or as Req'd 3 3000 1 3000 110-220 or 55-110 As Req'd None See Note 2 NOTE 1. Terminal board is arranged to take three windings, each to have five terminal posts, which provides for a maximum of three taps per winding. If less than three windings are used, it will be seen that addi- tional posts will be available for taps if same are desired. NpTE 2. Track secondary windings can be placed on the 3,000 V. A. eize if desired. 282 GENERAL RAILWAY SIGNAL COMPANY FIG. 249. TYPE K SECONDARY TRACK TRANSFORMER STANDARD RATINGS OF G. R. S. TYPE K TRANSFORMERS SINGLE PHASE, AIR COOLED 25 Cycles GO Cycles 50 V. A. 100 V. A. 200 V. A. 50 V. A. 100 V. A. 200 V. A. The above ratings are for 110 volt primary. Ten or twenty volts sec- ondaries can be furnished, equipped with a maximum of six taps when required. R. S. A. VOLTAGE RANGES FOR SIGNAL WORK (1913) (1st Range) Thirty (30) and less. (2d Range) Over thirty (30) to and including one hundred and seventy-five (175). (3rd Range) Over one hundred and seventy-five (175) to and including two hundred and fifty (250). (4th Range) Over two hundred and fifty (250) to and in- cluding six hundred and sixty (660). (5th Range) Over six hundred and sixty (660). SECTION XII INSTALLATION AND OPERATING DATA FOR PRIMARY BATTERIES COVERING THE CAUbTIC SODA CELL, GRAVITY CELL AND DRY CELL PRIMARY BATTERIES CAUSTIC SODA PRIMARY CELL USES THE caustic soda primary battery is largely used on open circuit work, such as for signal operation, where a higner current is required than can be secured from other types of primary batteries without the installation of a great num- ber of cells. A somewhat different design of caustic soda cell is extensively used for track circuit work; although a more expensive cell than the gravity cell, it is one in which the maintenance is very slight, it being ordinarily necessary to make renewals only four or five times a year, this, of course, depending on the type of traffic passing over the section on which the battery is installed. DESCRIPTION The elements of the cell are of zinc and black oxide of copper and the electrolyte a strong solution of caustic soda and water. These are generally contained in a porcelain or heavy heat resisting glass jar, the latter being preferable due to its freedom from breakage and the ease with which inspec- tion is made. The cut on page 286 gives the appearance of the jar adopted by the R. S. A. as their standard, the ampere hour capacity of this standard cell being 400. The elements of the signal cell are generally cast in the form of plates which are suspended from the cover. This cell has an extremely low internal resistance (about .045 ohm) and is hence capable of producing on short circuit the heavy current of 20 amperes. The E. M. F. of the cell is low; when new, it is approximately 0.7 volt and this falls off after the cell has been in service for some time. The elements used in the track cell are not necessarily of the same type as those used in the signal cell. One well-known cell used for track circuit work has a zinc element similar in form to the zinc in the gravity cell, the other element being poured loose over a tin disc resting on the bottpm of the jar. The track cell is designed to have an internal resistance of about 0.25 ohm and a current output on short circuit of about 2 to 3 amperes. The voltage of the cell is the same as that of the signal cell. ACTION OF THE CELL When in service, chemical action of the cell gradually dis- solves the zinc element and converts the copper oxide into pure copper. In the case of the signal cell using a copper oxide plate, this change in the element will consist of the reduction of the copper oxide to copper, this reduction taking place from the surface and extending inward; the relative 286 GENERAL RAILWAY SIGNAL COMPANY R. S. A. SIGNAL CELL CAUSTIC SODA PRIMARY BATTERY R. S. A. plan 1053. Issue October, 1912. (Revision of plan 1053. Issue, 1911.) BARREL SHAPE HEAT RESISTING GLASS JAR NOTES THE ASSEMBLED ELEMENT shall be BO arranged that when attached to the cover and the nut on the upper side tightened to place, the element will be at the proper height in the solution. Terminal wire shall be No. 12 B & S gauge solid soft drawn copper wire covered with an insulation suitable to withstand the action ol the oil and electrolyte. Insulation on end of wire shall be trimmed either tapered or square and in this operation the wire must not be scored. Suspension bolt shall be iron, cop- per plated. JAR AND COVER shall conform to the dimensions shown, with reason- able allowance for slight irregularities In manufacture. Top of jar shall be square with vertical axis and cover shall be per- fectly flat. Manufacturer's name or trade marl? shall be shown on cover. Porcelain jars shall be glazed inside and out and covers on top and edge. A solution line consisting of a slight ridge or depression extending around the inside of porcelain jars and the outside of glass jars shall be placed as shown. ELECTRIC INTERLOCKING HANDBOOK 287 degree of exhaustion of the cell can be ascertained by- scraping off the material from the outside of the plate until the dark copper oxide is exposed. In the cell used for track circuit work, the copper oxide is converted into copper flakes which continue to lie as before on the tin disc in the bottom of the jar. CARE OF THE CELL In setting up the cell, the jar should be first thoroughly cleaned and then filled with pure water (preferably clear rain water) to such a height that when the elements are added the level of the electrolyte will have been raised to within about one and one-half inches of the top of the jar. The soda should be added slowly and the solution stirred continuously with a stick until the soda is entirely dissolved. Chemical changes raise the temperature of the solution to the boiling point, making it necessary to place ordinary glass, or porcelain jars, on a dry wood surface when mixing the solution, to pre- vent breakage of the jars. The elements should not be placed in the cells until the temperature of the solution has dropped to about 90 degrees Fahr. A thin film of oil should then be poured over the top of the electrolyte to prevent evaporation and "creeping of the salts." When mixing the solution, care should be taken not to get the caustic soda dust or solution on one's person, as it is very corrosive ; the best means for counteracting the action of caus- tic soda is water or oil. When in service practically no other attention is required by the cell other than an occasional inspection of the elements to determine the degree of exhaustion of the cell. The caustic soda solution does not freeze, but when subjected to severe cold the current discharge of the battery is mate- rially reduced, which makes it advisable to furnish protection against extreme temperature conditions where current for operating signal motors is required, or if an equivalent current is wanted for any other purpose. EXTRACT FROM R. S. A. SPECIFICATIONS ] FOR CAUSTIC SODA PRIMARY CELL (1911) 1. GENERAL This battery is to be used in the operation of signals, crossing alarms, etc. 2. MATERIAL (a) Railway Signal Association drawing 1053, issue 1911, shows tne general design and dimensions of the bat- tery jar, coyer, connections, wire, and that part of the bolt, together with nuts and washers, shown above the cover for supporting the elements. The active part of the cell 288 GENERAL RAILWAY SIGNAL COMPANY consists of the zinc, copper oxide, and caustic soda in the granular form, which, mixed with water, forms the solu- tion in which the elements are placed, and a suitable mineral oil, which is used on top of the caustic soda solu- tion to prevent evaporation and the salts from creeping over the top of the jar. (6) The assembled element shall consist of the zinc and copper oxide, suitably combined, together with the suspen- sion bolt and terminal wire of sufficient length to extend twelve (12) inches above top of cover. 3. REQUIREMENTS Each complete cell or renewal shall have a capacity of at least four hundred (400) ampere hours, as provided for under test in Section 4. 4. TEST (a) In order to determine the ampere hour capacity of the cell or renewal, one will be selected at random from each lot of one hundred (100), or fraction thereof, and placed on a continuous discharge of one (1) ampere. If the discharge continues four hundred (400) hours without the potential at the terminals of the cell dropping below five-tenths (0.5) of one (1) volt per cell, the cell or renewal will be considered acceptable as far as capacity is concerned. (6) One will be selected at random from each lot of one hundred (100), or fraction thereof, and subjected to a dis- charge of three (3) amperes continuously. If, during the first forty (40) hours, the voltage does not drop below fifty-three hundredths (0.53) of one (1) volt and during the next forty (40) hours the voltage does not drop below five-tenths (0.5) of one (1) volt, the cell or renewal will be considered acceptable so far as drop in voltage test is concerned. (c) Tests enumerated in paragraphs (a) and (b) will be made at a temperature of seventy (70) degrees Fahr. THE GRAVITY CELL USES The primary cell in most general use on low voltage closed circuit work is the gravity cell ; it is extensively used in con- nection with track circuits, being adapted to this type of work by its constant voltage characteristics and its freedom from polarization when on closed circuit. Although frequently used on open circuit work, it is not recommended that the cell be used that way, due to the very low efficiency obtained when operating under those conditions. ELECTRIC INTERLOCKING HANDBOOK 289 DESCRIPTION The elements of this cell are of zinc and copper, and the electrolyte a solution formed by dissolving copper sulphate or "Blue-stone" in pure water. The electrolyte and elements are contained in a glass jar about eight inches in height and six inches in diameter. In the type of cell generally employed for signal purposes, the zinc element consists of about four pounds of metallic zinc, cast in the shape of a ring, which is suspended from the upper edge of the glass jar by means of soft wire hangers cast into the element. The copper element, made of thin sheet copper, rests on the bottom of the jar and is covered with copper sulphate crystals. The gravity cell has an approximately constant E. M. F. of 1 volt on open circuit and does not polarize through being continually short circuited. The internal resistance varies considerably with the condition of the cell, running from about an ohm when the cell is in good condition to as high as 2 or 3 ohms. When in the best condition the cell has a current capacity on short circuit of about 1 ampere. ACTION OF THE CELL When first set up, if there are no old cells from which to get zinc sulphate to use in new cells, the battery must be short circuited from twenty-four to forty-eight hours in order to start the action of the cell and to reduce the internal resist- ance. A saturated solution of copper sulphate soon forms around the copper element, and after the cell has been on short circuit for a number of hours, a zinc sulphate is formed around the zinc. Due to the difference of the specific gravities of these two sulphates, the zinc sulphate floats on the copper sulphate, this giving to the cell the name of " gravity cell." The action of the cell causes the copper sulphate crystals to dissolve, and when the cell is producing current a deposit of pure copper is made on the copper element. The zinc of the other element is consumed, its surface soon becoming covered with a deposit of grey and brown sludge. This residue consists of part of the impurities of the zinc, which does not dissolve, and if not scraped off at about intervals of two weeks it will coat the zinc to such an extent as to interfere with the action of the cell. As the cell wears out the zinc sulphate increases and the copper sulphate decreases; the copper sulphate crystals in the bottom of the cell are reduced to a paste, and, as mentioned before, the zinc element becomes eaten away by the chemical action. The degree of exhaustion of the cell can be determined by the condition of the zinc element and the amount of copper sulphate crystals remaining in the bottom of the jar. 290 GENERAL RAILWAY SIGNAL COMPANY R. S. A. ZINC GRAVITY PRIMARY BATTERY R. S. A. plan 1087. Issue October, 1911. SPECIFICATION 1. Zincs shall be made from virgin spelter cast at a low temperature and shall be thor- oughly 'amalgamated with mercury. They shall be uniform in size and weight, free from flaws and mechanical defects and shall have a smooth outer surface. A fracture of the zinc must show the grain firm and close. 2 The size and shape of zincs shall conform closely to this drawing. The brass binding post roust be firmly con- nected both mechanically and electrically to the zinc. The thumb screw must be perfectly threaded and must fit closely The manufacturer's name must be cast on the upper flat surface of the zinc in as large letters as the surface will permit and must be raised not less than three-thirty-seconds (&> inch above the surface In addition, the manu- facturer's name or trade-mark must be stamped on some other part in such a position as not to be effaced by the action of the electrolyte or by the process of cleaning. 3 Weight. The zincs shall weigh four (4) pounds each 4. The chemical composition of the finished zincs shall be as follows: Mercury not less than 2 00% Iron not more than 10% Lead not more than 50% Other impurities not more than 40% Zinc not less than 97 00% 5. When a shipment of zincs is received, an examination will be made to see that the physical requirements are fulfilled, and >f found satisfactory, one zinc from each fifty (50) or fraction thereof will be taken for chemical analysis. The results of this analysis shall de- termine whether the shipment will be accepted. In the event of controversy with the manu- facturer over the chemical composition, one zmc from each 50 or fraction thereof shall be sub- mitted to a disinterested chemist, acceptable to both manufacturer and purchaser, for analysis. If in this analysis the chemical composition of the zincs analyzed is found to be in accordance with this specification, the zincs furnished will be accepted and the cost of the analysis shall be paid by the purchaser. If the chemical com- position is not found to be in accordance with this specification, all expenses in connection with the analysis including the loss on the zincs analyzed shall be borne by the manufacturer. The manufacturer shall be advised of all ma- terial rejected as a result of chemical analysis or physical tests, and if at the expiration of two weeks no instructions are received for the return of same, the rejected material shall be returned at the risk of the manufacturer, he paying the freight in both directions in either case. The payment for zincs shall be based upon the net weight received. 6. Zincs must be carefully and securely packed in shavings or sawdust in a stout barrel or box, in lots not to exceed fifty (50) each. The name of the manufacturer and the name of the consignee, together with the destination; number of zincs contained in the package and the purchase order number must be~pfeinly marked on the outside of each package. All zincs broken in transit on account of not being properly packed will be returned to the manufacturer, who must promptly replace same free of cost to the purchaser. 7. Thumb screws for binding poets shall be furnished only when specified When furnished, each box or barrel must con- tain at least as many thumb screws as there are lines, the thumb screws being wrapped aepa- rately and tied to one at the zincs just under the cover- ZINC fcm SUAVITY BATTCRV R. S. A. ELECTRIC INTERLOCKING HANDBOOK 291 R. S. A. COPPERS GRAVITY PRIMARY BATTERY R. S. A. plan 1088. Issue October, 1911. ISSUE: 1911 SPECIFICATION 1. MATERIAL, (a) Coppers shall be two-leaf or three-leaf as specified and shall conform to the above drawing. Leaves shall be No. 30 B & S gauge, hard rolled bright copper not less than ninety-eight (98) per cent, pure. (6) Lead wire shall be No. 14 B & S gauge, solid soft drawn copper, insu- lated throughout the entire length, except one (1) inch at each end. The insulation shall consist of a three-sixty-fourths (%4> inch wall of rubber, shall adhere tightly to the wire and shall be of a character suitable to with- stand the action of the battery solution. Insulation on ends of wire to be trimmed either tapered or square, and in this operation the wire must not be scored. (c) End of wire attached to copper must be thoroughly cleaned and tightly riveted as shown with a rivet having a three-eighths (%) inch head and a washer three-eighths (%) inch in outer diameter. Both rivets and washer shall be copper not less than ninety-eight (98) per cent. pure. 2. PACKINO AND MARKING. Copper shall be carefully and securely packed in lots of one-hundred (100) each, or fifty (50) if so specified, and the purchase order number, contents of package, name of manufacturer and name and address of consignee shall be plainly marked on the outside of each package. 3. INSPECTION AND ACCEPTANCE. One copper taken at random from each fifty (50) or fraction thereof shall be examined and tested. The results of this examination shall determine whether the lots so represented will be accepted. If the samples are found to meet this specification, the material will be accepted. If any of the samples fail to meet this specification, the he paying the freight in both directions. 292 GENERAL RAILWAY SIGNAL COMPANY R. S. A. BATTERY CHUTES R. S. A. plan 1230. Issue December, 1912. 12283 i i 12292 12283- c 4 ^ j|i ^^ 5'ji _J[ t = zr=. : -i I -1 In ffl HEAD BOLT & NUT (12 309) \2309 H -r-12291 l"~ i _._.J -12284 -12285 . i .,_> NOTE WHEN ORDERING APPARATUS OR PARTS SHOWN ON THIS PlAN GIVE NUMBER AND NAME APPEARING , , -12294 'LL u -12286 -12298 V . 3 ASSEMBLY OF SINGLE CHUTES ASSEMBLY OF DOUBLE CHUTES 12301 = 6 FT. CHUTE 12303 = 6 FT. CHUTE 12302 = 6 FT. [WITH 12278] 12304=6 FT. [WITH i227io - 12293] 12305 = 7 FT. 12307 = 7 FT. 12306 = 7 FT- [WITH 12278] 12308=7 FT. [WITH ,227iO - 12295] 12309 -8 FT. 123011=8 FT. 123010=8 FT. [WITH i2?78J 123012^8 FT. [WITH I227i0 - 12297] 123013 = 9 FT. ' 123015 = 9 FT. 123014=9 FT. [WITH i2278] 123016 = 9 FT, [WITH i227ifl - 1?299] ELECTRIC INTERLOCKING HANDBOOK 293 CARE OF THE CELL In making renewals, the jars should be well washed, being scoured until they are transparent. The elements should be cleaned and replaced in the jar with clean cop- per sulphate crystals; the cell should then be filled to a point just below the bottom of the zinc element with water and then within one- half inch of the top of the jar with clear zinc sulphate taken from the top of the old cell this in order to start a strong chemical action and have the cell available for immediate service. The cell should be inspected every two weeks and the residue which has formed on the zinc element be scraped off. At the same time the maintainer should check the specific gravity of the electrolyte. The best operation of the cell will be secured by keeping the density of the solu- tion at about twenty degrees Baume (see page 384), and under no condition should it exceed thirty degrees; the density can be lowered by dipping out some of the solution and refilling the cell with water. The bottom of the zinc element should be main- tained about two and one-half inches above the level of the copper sulphate crystals. The ampere output of the cell falls off consid- erably with a decrease in temperature. Under no conditions should the cell be exposed to a tem- perature below thirty-two degrees Fahr., as the solution congeals at slightly below that point and freezes with a further reduction in temperature, this interrupting the action of the cell and in a FIG. 250. SEC- great many cases breaking the jar. When installed TION OP SIN- outside of the interlocking station the cells are GLE BATTERY housed in battery chutes or wells set in the CHUTE WITH grO und to place them beyond the reach of frost, the proper depth of the housing depending on climatic conditions. THE DRY CELL USES The dry cell is most commonly used in connection with circuits which are only closed momentarily, or for a few seconds at infrequent intervals. It is employed for such purposes as operating annunciators, buzzers, etc., and sometimes in the ignition circuit of gasoline engines. 294 GENERAL RAILWAY SIGNAL COMPANY DESCRIPTION The cell is contained in a zinc shell which forms one ele- ment; the other element consists of a stick of carbon set in the center of the cell. The zinc shell is usually lined with several thicknesses of blotting paper and the remaining space around the carbon element filled with a mixture of carbon, manganese dioxide, sawdust, or other absorbent substance. This mixture is then saturated with a solution of sal ammoniac (muriate of ammonia) and water, and the top of the cell sealed with wax or pitch. To insulate the zinc shell from adjacent cells, metal pipes, etc., a cylindrical pasteboard cover is fur- nished covering the sides and bottom of the cell. The cell has an approximate E. M. F. of 1.5 volts which falls off after the cell has been in service for some time. The internal resistance is about .075 ohm. The cell polarizes very quickly when on short circuit, giving less and less current as it becomes more polarized, until it finally refuses to deliver current at all ; the cell takes some time to recover when fully polarized. Exhaustion of the cell, except when polarized, is usually due to the sal ammoniac having been entirely consumed. The zinc container is gradually consumed by the action of the cell, this resulting in "puncturing," or the eating through in spots, of the zinc. CARE OF THE CELL The cell practically requires no care other than keeping it in a dry place which has an even temperature of about seventy degrees Fahr. Temperatures below this will limit the amount of current which can be drawn from the cell, while a greater temperature materially reduces the cell's life through drying up the sal ammoniac. The cell is in reality a wet cell, sealed to prevent the paste from drying out. If the cell does actually become dry it will not produce any current, but if the elements have not been worn out this can be overcome by boring a hole in the top of the cell and soaking it in water for two or three days. Care should be taken to avoid handling the cells roughly, as the contents of the cell are apt to become broken away from the carbon electrode, this resulting in an increase of the internal resistance of the cell and a consequent reduction in the current output. EDITOR'S NOTE Articles on primary cells, pages 285, 288 and 293, based on data furnished by National Carbon Co, SECTION XIII WIRE, TRUNKING AND CONDUIT COVERING INSTALLATION PRACTICE, TABLES OF PHYSICAL PROPERTIES OF WIRE, REQUIRED SIZES OF CONTROL AND COMMON WIRES, TRUNKING CON- STRUCTION, AND THE CARRYING CA- PACITIES OF TRUNKING AND CONDUIT WIRE AND WIRING EXTRACTS FROM R. S. A SPECIFICATIONS FOR ELECTRIC INTERLOCKING (1910) 521. SIZE (a) Wires shall be of sufficient size to permit operation of switch and signal mechanism in accordance with pre- vious specifications. (6) Rubber-covered wire smaller than number fourteen (14) B. &. S. gauge shall not be used. (c) Hard-drawn copper line wire shall not be smaller than number ten (10) B. & S. gauge. (d) No common return wire shall be less than number twelve (12) B. & S. gauge. (e) In submarine cable work spare wires up to twenty- five (25) per cent, of the number in use shall be provided as specified. When spare wires are required in other than cable work the number and size shall be specified. ( / ) Numbers and sizes of track circuit connections shall be as follows : No. of B. & S. conductors gauge 1. Track batteries to rail one (1) nine (9) or. 2. Relays to rail one (1) nine (9) or. 3. Fouling shunt connections . . .two (2) nine (9) or. . .(.) 4. Switch circuit controller connections two (2) nine (9) or ...(.) 5. Wire from trunking to track batteries in chutes, stranded twelve (12) or ...(.) (g) Wires connected to track shall be rubber-covered soft-drawn copper. 525. WIRING (a) Wires in trunking, chases or conduits shall be laid loosely without stretching or crowding. (6) Not more than two (2) wires shall be connected to one (1) binding post or terminal screw. (c) Unless otherwise specified, all wires shall be run as separate conductors. 526. COMMON RETURN (a) Reductions in size of common wire and connec- tions to pole lines shall be made in junction boxes. (6) Connections between branches and main common wires shall be made in junction boxes. NOTE. Wire sizes given in (/) taken from R. S. A. Automatic Block Signal Specifications (521-/ dated 1913). 298 GENERAL RAILWAY SIGNAL COMPANY (c) Unless otherwise specified, common return wires shall be continuous without joints or breaks from inter- locking machine to the limits of the interlocking plant. 527. JOINTS IN WIRE (a) Wires shall, as far as practicable, be continuous without joints or breaks between interlocking machine and the unit operated ; joints when made shall be in junc- tion boxes, and only made on permission from the Engi- neer. (6) In making joints, braid shall be pulled back one (1) inch from end of rubber on each side of splice, and rubber cut with knife held at an angle of approximately thirty (30) degrees with axis of wire, as one would sharpen a pencil. (c) After removing rubber, wire shall be thoroughly cleaned, care being taken to prevent injury from small cuts or nicks. (d) Wire, after being cleaned, shall be twisted together in the form of a regular line wire splice, turns being spaced approximately one-sixty-fourth (Ve4) inch. (e) Joints shall then be soldered by pouring on them, or dipping them into, melted solder, a non-corrosive rosin flux being used. After soldering, joints shall be painted with insulating paint or with compound. (7) Joints shall then be covered with two (2) layers of insulating tape between ends of braid, which tape shall be heated sufficiently to form a tight covering, but not enough to injure the quality of the material. Coat- ing of insulating paint or com- pound shall be put on over insulating tape and two (2) layers of adhesive or friction tape shall be applied, after which the outside of the joint is to be painted with insulating paint. 528. FUSES Material. (a) Fuses shall be of the enclosed type. Field work. (6) The necessary fuses to properly protect all appa- ratus and circuits shall be installed. (c) Fuses outside of buildings shall be enclosed in weatherproof boxes. (d) In the lighting circuits, a fuse shall be provided in the circuit to each signal lamp; in the circuit to each set of lamps on a mast; in each branch circuit leaving the mains, and in each set of mains leaving the switch- board. (e) Double pole fuse cut-out shall be provided for each circuit on the power board. ELECTRIC INTERLOCKING HANDBOOK 299 (/) An additional double pole fuse cut-out shall be placed in storage battery leads as near as possible to the battery terminals. 530. TAGS. Material. (a) Tags shall be made of vulcanized sheet fibre, not less than one-sixteenth (He) inch thick, firmly attached to the wire by the best quality yacht marline one-sixteenth (Vie) inch in diameter. (6) The tag shall have a stamped imprint to show the function of the wire. Field work. (c) Wires shall be tagged at all junction boxes, switches, signals, relay boxes, arrester boxes, and at all line wire connections, unless otherwise specified. FLUXES FOR SOLDERING AND WELDING Iron, Borax. Tinned Iron, .... Resin. Copper and brass, . . Sal ammoniac. Zinc, Chloride of zinc. Lead, Tallow or resin. Lead and tin pipes, . . Resin and sweet oil. Steel, Pulverize 1 part sal ammoniac, 10 parts borax, and fuse until clear. When solidified, pulverize to powder. INSTRUCTIONS FOR SPLICING, SOLDERING, AND TAPING JOINTS IN RUBBER-COVERED WIRE STRIPPING THE INSULATION When stripping the insulation, the knife blade should be held at such an angle as one would use in sharpening a pencil ; do not hold the blade at right angles to the wire, as the wire is apt to be nicked if this is done. SPLICING STRANDED WIRE TO STRANDED WIRE Remove the insulation carefully from the end of each wire for three to four inches, according to the size of the wire. Remove the braid about one inch further back from the bare portion of the wire, being careful not to cut the rubber. If the strands become untwisted, twist together and clean thoroughly of rubber, leaving the wire bright. 300 GENERAL RAILWAY SIGNAL COMPANY Starting as shown in Fig. 251, twist the wires together in the regular manner of making a line wire joint; cut off surplus wire, as shown in Fig. 252, and solder and tape as described under "Soldering" and "Taping." See Figs. 253 and 254 for appearance of soldered and finished joints. FIG. 251 FIG. 252 FIG. 253 %;^ FIG. 254 SPLICING STRANDED WIRE TO STRANDED WIRE SPLICING STRANDED WIRE TO SOLID WIRE Remove the insulation from the solid wire for about one and one-half inches and from the stranded wire for three to four inches, according to the size of the wire. Remove the braid for about one inch back from the bare portion of the wire. being careful not to cut the rubber. FIG. 255 c= FIG. 256 3r$2S^i FIG. 257 jxwwxr-7-r-i-^r wx**ywsd / / ^ ^ '\tVWWVK)WW^ -axxwxAMrt.vxxxxx^ FIG. 258 SPLICING STRANDED WIRE TO SOLID WIRE ELECTRIC INTERLOCKING HANDBOOK 301 Clean both stranded and solid wires, leaving them bright. If the strands of the stranded wire become untwisted, twist them together and starting as shown in Fig. 255, twist the stranded wire around the solid wire, leaving about the thick- ness of the stranded wire between the turns for about two turns, and then wind close; cut off the solid wire, leaving enough to turn an eye around the stranded wire as shown in Fig. 256. Solder and tape as described under " Soldering " and " Taping." FIG. 259 FIG. 260 FIG. 262 SPLICING SOLID WIRE TO SOLID WIRE SPLICING SOLID WIRE TO SOLID WIRE The insulation should be removed from four to six inches from the end of each wire. Remove the braid for about one inch from the ends of the insulation. The bare wire should be thoroughly cleaned of all rubber. Lay the two wires together so that the distance between the insulations will be about one and one-half or one and three-fourths inches, as shown in Fig. 259. Hold the middle of the joint with the pliers and twist the end of one wire around the other, leaving about one sixty-fourth inch between turns for solder to run in, as shown in Fig. 260. This winding should stop when the insulation is reached and the surplus wire then be cut off. The other end should be wound in this same man- ner and the middle part twisted for three or four turns. Solder and tape the joint as described under "Soldering" and "Taping." 302 GENERAL RAILWAY SIGNAL COMPANY FIG. 263 FIG. 264 FIG. 265 V V \ =A =^ J ^ FIG. 266 MAKING T JOINTS IN SOLID WIRE ELECTRIC INTERLOCKING HANDBOOK MAKING T JOINTS IN STRANDED OR SOLID WIRES Remove the insulation from the continuous wire where the joint is to be made for about one and one-fourth inches and the braid for about one inch beyond the ends of the insula- tion. Remove the insulation from the end of the tap wire in the same manner as described for joints in solid wire. Lay the end of the tap wire across the bare part of the continuous wire as shown in Fig. 263 and wrap around the continuous wire as shown in Fig. 264, stopping when the insulation is reached. Cut off the surplus wire and solder and tape as described under "Soldering" and "Taping." FIG. 267. PARALLEL, JOINTS PARALLEL JOINTS When two or more joints come side by side, as sometimes happens in parallel wires, one joint should be lapped beyond the other so as to leave at least three-fourths inch of the original insulation between the joints, as shown in Fig. 267. SOLDERING In soldering it is recommended that an approved soldering compound in stick form, such as Allen's Soldering Compound, be used. Joints should be soldered by pouring melted solder over the joint or, if impractical to do this, the work should be done with a well-tinned soldering copper having sufficient heat to thoroughly heat the entire joint. Never use an open flame for soldering joints. FIG. 268 FIG. 269 METHOD OP TAPING TAPING All joints whether for inside or outside work must be taped with Okonite tape (or its equivalent) in the following manner: The tape should first be stretched to insure its laying tight to the wire. Start the tape close up to the rubber insulation (see Fig. 268) and wind with a half lap over the joint and rubber 304 GENERAL RAILWAY SIGNAL COMPANY insulation to, but not over, the braid at the end ; thence back over joint and rubber insulation to, but not over, the braid on the other end, and then back to where taping was started (see Fig. 269). Warm the joint sufficiently to soften the tape slightly, squeezing the tape down with the hand to make it adhere closely to the rubber insulation and to itself. Black friction tape of good quality should be applied over the rubber tape, using three-eighths inch tape for No. 16 wire or smaller, five-eighths inch tape for No. 14 to No. 10 wire inclusive, and three-fourths inch tape for wires larger than No. 10. Start the tape near the middle of the joint and using a half lap, wind about one-half inch beyond the braid at one end; then back to one-half inch beyond the braid at the other end, thence back and finish near the middle of the joint. In order to make a neat, strong joint, it is necessary to draw the tape tight during the whole operation. See Figs. 254, 258, 262, and 266 for appearance of finished joints. Care should be taken to keep the nands free from oils or grease, as these will injure both the rubber tape and the adhesive qualities of the friction tape. ELECTRIC INTERLOCKING HANDBOOK 305 COMPARISON OF BROWN & SHARPE AND BIRMINGHAM WIRE GAUGES BROWN & SHARPE GAUGE BIRMINGHAM WIRE GAUGE Gauge Num- ber Diam. in Inches Area Gauge Num- ber Diam. in Inches Area Circular Mils Square Inches Circular Mils. Square Inches 0000 .4600 211600 .166190 0000 .4540 206100 . 161883 000 .4096 167800 .131790 000 .4250 180600 .141863 00 .3648 133100 . 104518 00 .3800 144400 .113411 .3249 105500 .082887 .3400 115600 .090792 1 .2893 83690 .065732 1 .3000 90000 .070686 2 .2576 66370 .052128 2 .2840 80660 .063347 3 .2294 52630 .041339 3 .2590 67080 .052685 4 .2043 41740 .032784 4 .2380 56640 .044488 5 .1819 33100 .025999 5 .2200 48400 .038013 6 .1620 26250 .020618 6 .2030 41210 .032365 7 .1443 20820 .01635J 7 .1800 32400 .025447 8 .1285 16510 .012967 8 .1650 27230 .021382 9 .1144 13090 .010283 9 .1480 21900 .017203 10 .1019 10380 .008155 10 .1340 17960 .014103 11 .0907 8234 .006467 11 .1200 14400 .011310 12 .0808 6530 .005129 12 .1090 11880 .009331 13 .0720 5178 .004067 13 .0950 9025 .007088 14 .0641 4107 .003225 14 .0830 6889 .005411 15 .0571 3257 .002558 15 .0720 5184 .004072 16 .0508 2583 .002029 16 .0650 4225 .003318 NOTE. 1 Mil.^.OOl inch. 1 Circular Mil. = Area of 1 Mil. diameter. 306 GENERAL RAILWAY SIGNAL COMPANY SOFT-DRAWN COPPER WIRE RESISTANCE IN WEIGHT IN POUNDS Number Diameter OHMS AT 68 F Bare Wire R. S. A. Gauge in Inches Per 1000 Ft. Per Mile Per 1000 ft. Per Mile Per 1000 ft. Per Mile .325 .10 .52 320 1687 525 2772 1 .289 .12 .65 253 1337 423 2233 2 .258 .16 .82 201 1062 358 1890 4 .204 .25 1.31 126 667 224 1183 6 .162 .39 2.08 79 419 158 834 8 .128 .63 3.31 50 264 116 613 9 .114 .79 4.18 40 209 85 449 10 .102 1.00 5.27 31 166 80 422 12 .081 1.59 8.37 20 104 61 322 14 .064 2.52 13.31 12 66 50 264 16 .051 4.01 21.17 8 41 32 169 GALVANIZED IRON AND STEEL WIRE fcPQ OS BREAKING WEIGHTS POUNDS RESISTANCE PER MILE IN OHMS. AT 68 F. WEIGHT IN POUNDS Bare Wire Double Braid Weather- proof Triple Braid Weather- proof Iron Steel E.B.B B.B. Steel Per 1000 ft. Per Mile Per 1000 ft. Per Mile Per 1000 ft. Per Mile .340 4821 9079 2.93 3.42 4.05 304 1607 1 .300 3753 7068 3.76 4.4 5.2 237 1251 2 .284 3363 6335 4.19 4.91 5.8 212 1121 4 .238 2361 4449 5.97 6.99 8.26 149 787 163 860 178 940 6 .203 1719 3237 8.21 9.6 11.35 109 573 126 665 140 740 8 .165 1134 2138 12.42 14.53 17.18 72 378 89 470 100 525 9 .148 915 1720 15.44 18.06 21.35 58 305 76 400 85 450 10 .134 750 1410 18.83 22.04 26.04 47 250 66 350 76 400 12 14 .109 .083 495 288 933 541 28.4633.3 49.0857.44 39.36 67.88 31 18 165 96 43 28 225 145 49 33 260 175 16 .065 177 332 80.03J93.66 110.7 11 59 ... ... ELECTRIC INTERLOCKING HANDBOOK 307 HARD-DRAWN COPPER WIRE CO RESISTANCE WEIGHT IN POUNDS y PQ w> *- Diam- eter Bare Break- ing Weight IN OHMS AT 68 F. Bare Wire Double Braid Weatherproof Triple Braid Weath'rprool a { Wire in In. in Pounds Per 1000 Ft. Per Mile Per 1000 Ft. Per Mile Per 1000 Ft. Per Mile Per 1000 Ft. Per Mile .325 4973 .10 .53 320 1687 377 1989 407 2150 i .289 3943 .13 .67 253 1337 294 1553 316 1670 2 .258 3127 .16 .85 201 1062 239 1264 260 1370 4 .204 1967 .26 1.35 126 667 151 795 164 865 6 .162 1237 .41 2.14 79 419 100 529 112 590 8 .128 778 .64 3.39 50 264 66 349 75 395 9 .114 617 .81 4.29 40 209 54 283 62 325 10 .102 489 1.02 5.41 31 166 46 241 53 280 12 .081 307 1.62 8.60 20 104 30 158 35 185 14 .064 193 2.20 11.59 12 66 20 107 25 130 16 .051 133 4.12 21.74 8 41 16 83 20 105 COPPER-CLAD WIRE GRADE "A" BBIGHT, HARD DRAWN 00 RESISTANCE WEIGHT IN POUNDS 8 n'S) u 3 Diam- eter Bare Break- ing Weight IN OHMS AT 60 F. Bare Wire Double Braid Weatherproof Triple Braid Weath'rproof o 5 Wire in In. in Pounds Per 1000 Ft. Per Mile Per 1000 Ft. Per Mile Per 1000 Ft. Per Mile Per 1000 Ft. Per Mile .325 5472 .32 1.70 293 1546 350 1850 381 2011 i .289 4798 .41 2.14 232 1226 273 1443 295 1560 2 .258 3804 .51 2.70 184 972 223 1177 243 1283 4 .204 2721 .81 4.29 116 611 140 740 153 810 6 .162 1797 1.29 6.82 73 384 94 494 105 555 8 .128 1187 2.05 10.84 46 242 62 327 71 373 9 .114 984 2.59 13.68 36 192 51 266 58 308 10 .102 780 3.26 17.24 29 152 43 227 51 266 12 .081 512 5.20 27.43 18 96 28 149 33 176 14 .064 334 8.25 43.60 11 60 19 101 24 127 16 .051 216 13.14 69.40 7 38 15 80 19 102 NOTE. -Average conductivity, 30 per cent, per cent. Minimum conductivity, 27 308 GENERAL RAILWAY SIGNAL COMPANY 1 1 b- iO <*< C^J -< rH . t^ C^C^ O O (N CO CO O CO !> !> (NC^IOOOOCO TH r-t rH 5i3e 1 j> Capping 250' BM Capping 417' BM T Ki "9 MO'BM Trunking 1000'BM Capping 417 'BM TrunKing 667 'BM -4.- 5*364 Capping 417 'BM Trunking 1000'BM Capping 417 'BM Trunking JOOO'BM Capping 500 BM TrunKing 1000 1 BM Capping 500' BM Trunking 1000' BM Capping 333' BM TTunkmg 6S7'BM Capping 750'BM TrunKing 1500' BM 5136 10 Capping 750' BM TrunKing 2000' BM E ?V 7" . 5136 11 Capping 675' BM TrunKing lbfe7'BM Copping 1667 'BM TrunKing ' Fia. 270. TBUNKING SECTIONS Dimensions as shown are for rough sawed trunking and capping before surfacing. To determine finished dimensions deduct one-eighth inch from each side to be surfaced. Amounts of board feet are for 1,000 hneal feet. 316 GENERAL RAILWAY SIGNAL COMPANY JUNCTION BOX Fio. 271. TRUNKING AND JUNCTION Box CONSTRUCTION ELECTRIC INTERLOCKING HANDBOOK 2 1 ! g S 1! i c^i 10 o 10 o 10 c^ u O po | o coo coco lO^H 00 CO 00 7!-* * 1 o 00 CO O 1 - 1 & ^ Q Q 00 11 Q 00 1 ]9 S 3 o Q OQ CO GO g g| -|| SS 00 , i-H ^ Y -^ -^^^ ^,~ : : i: |: Material trunking, . . trunking, . . bio 'a a ^ W)3 be d ., c 3 .as .ag g- g p g^ __ TJ a 8 o ^"o * ? fl <8 > a 'a 1 ^3 ^3 ^ 43:5 '^3 w o o c t> a d .3 .3 & .S- '" H PERMISSIVE STOP SIGNAL. C TRAIN ORDER SIG.NAL. ENDS OF BLADES IN SYMBOLS ARE TO BE OF THE ACTUAL FORMS USED BY THE ROAO CONCERNED. IF NOT SPECIFIED THE ABOVE FORMS WILL BE USED ON PLANS. fTTTTj FIXED ARM. t-"-l UPPER 9 UAORWfr SIGNAL. ,"_""] LOWER QUADRANT SIGNAL. ;~~] VERTICAL "l To""" \ MARKER LIGHTS t , < STAGGERED j or" ' il 4 4- ' -2 Ititi "iti* J T ^1 v\ \ ^_ KJ DIAGRAMS OF PROPORTIONS FOR MAK- ING SYMBOLS FOR SIGNAL BLADES . ELECTRIC INTERLOCKING HANDBOOK 349 R. S. A. SYMBOLS FOR SIGNALS PLATE 2 (October, 1912). GROUND MAST. GROUND MAST WITH BRACKET ATTACHMENT. OFFSET BRACKET POST. T BRACKET POST. I:, SUSPENDED MAST. ^X RING ENCLOSED ; CHARACTERISTICS MEAN LIGHT SI6NA1 ONLY. SMASH POT SIGNAL. Disc SIGNALS. () HOME HOME DISTANT DISTANT DOUBLE PROCEED. STOP. PROCEED. CAUTION. FUNCTIONED. PRESENT SIGNAL TO BE REMOVED . PRESENT SIGNAL TO REMAIN. RELATION OF THE SIGNAL TO THE TRACK AND THE DIRECTION OF TRAFFIC RIGHT HAND LOCATIONS. RIGHT HAND SIGNAL LEFT HAND SIGNAL. LEFT HAND LOCATIONS. RIGHT HAND SIGNAL LEFT HAND SIGNAL. 350 GENERAL RAILWAY SIGNAL COMPANY R. S. A. LOCATION SYMBOLS PLATE 3 (October, 1912). INSULATING RAIL JOINTS. TRACK CIRCUITS IN TRACK CIRCUIT ON TRACK CIRCUIT ON BOTH DIRECTIONS. LEFT . NONE ON RIGHT. RIGHT, NONE ON Lerr. IMPEDANCE BOND. TRAFFIC DIRECTION. TRACK PAN. 1 1 >- V-^V-A^yV^^^V^/ STATION. CROSSING GATE. SIGNAL SIGNAL SUB-STATION. (UNUSS 8ncrnje jptoneo.) POWER STATION. -- - ) \ > k ) * ( )=* k TUNNEL. BRIDGE OR VIADUCT. DRAWBRIDGE. LIFT BRIDGE. NOTE: STATJ WMITMIK DH*.HM.r-TMW06 o T*OOSM BmM. T T T II ji ; 1 I ii OVERHEAD SIGNAL HIGHWAY RAILWAY PROPOSED RAILWAY BRIDGE. BIOGE. CROSSING. CROSSING. CROSSING. MOTE: SPtcirr wMtTMM Sn*u w EUCTHIC Rv Cuossiw. MAIL CRANE. WATER TANK. WATER COLUMN. TRACK INSTRUMENT. TORPEDO MACHINE. TRAIN STOPS. A A A A A \w w U ^ STOP. < -~iJr *^W e, CLEAR. NON- AUTOMATIC. SLOTTED. SEMI- MECHANICAL. POWER. AUTOMATIC. AUTOMATIC. 1 ^^^^ f ^^ 1 _^^ DO * POWER SWITCH INSULATED TURN-OUT MACHINE. SWITCH ROD. AND SWITCH STAND. ^L ELECTRIC SWITCH LOCK. ELECTRIC INTERLOCKING HANDBOOK 351 11. S. A. LOCATION SYMBOLS PLATE 4 (October, 1912). RELAY Box. JUNCTION Box. TERMINAL Box. LIGHTNING ARRESTER Box. $ CAPACITY BATTERY CHUTE . RELAY MX CAPACITY PT\ CHUTE CAPACITY kXd 1 RELAY Box AND POST. BATTERY CHUTE, RELAY Box AND POST COMBINED . NOTE : TYPE Of INDICATOR TO K COVERED BY (_) 6ENERALNDTE. () I I SWITCH Box LOCATION . SWITCH INDICATOR . SWITCH INDICATOR AND SWITCH Box. A OD CABLE POST WITH ONE WITH Two WITH RELAY WITH RELAY WITH RELAY ONLY. INDICATOR. INDICATORS. Box. Box AND ONE Box AND Two INDICATOR . INDICATORS . 5 J ABOVE SURFACE . 5}- HALF ABOVE SURFACE. M5J BCLOW SURFACE. (FI6URES INDICATE CAPACITY) HIGHWAY CROSSING BELL. > BATTERY SHELTER. OR TRACK BATTERY 352 GENERAL RAILWAY SIGNAL COMPANY R. S. A. LOCATION SYMBOLS PLATE 5 (October, 1912). INTERLOCKED SWITCHES AND DERAILS. SWITCH -SET FOR TURN-OUT. DERAIL- POINT TYPE-DERAILING. SWITCH -SET FOR STRAIGHT TRACK. DERAIL- POINT TYPE-NON-DERAIUNG . DERAIL -LIFTING RAILTYPE-DERAILING. DERAIL- LIFTING RAILTYPE-NON-DCRAILING. DERAIL -LIFTING BLOCK TYPE -DERAILING. DERAIL- LIFTING BLOCK TYPE-NON-DERAIUNG. NOTE: NON-INTERLOCKED SWITCHES AND OEKAItS TO BE SHOWN SAME AS ABOVE EXCEPT SHAOIN6 IN TRIANGLES OMITTED. RUNS OF CONNECTIONS. PIPE-WIRE (MECH.). WIRE DUCT. COMPRESSED AIR. PIPE-WIRE AND DUCT. PIPE -WIRE AND AIR. DUCT AND AIR. PIPE -WlRETDUCT AND AIR. BOLT LOCKED SWITCH. 3 " WAY - 5.LM.-Swircn*LocK MOVEMENT. CRANKS. F.P.L.-FAGING POINT LOCK. J-WAY. COMPENSATOR. ARROW INDICATES DIRECTION OF MOVEMENT OF PIPE LINE- NORMAL TO REVERSE. OIL ENCLOSED PIPE LINE. 3-WA.Y. MAN-HOLE. r^Ti INTERLOCKING OR BLOCK STATION. ISZTI I/F\I SH9WM6 RELATIVE POSITION OF STATION. OPERATOR AND TRACK. V 1 M OPERATOR FACING TRACK . OPERATOR WITH BACK TO TRACK. NOTE: UNLESS OTHERWISE SPECIFIED ON PLAN IT WILL BE ASSUMED THAT WHERE AM INTERLOCKED SIGNAL IS SHOWN CLEAR OR A DERAIL SHOWN IN NON-DERAILING POSITION THE CONTROLLING LEVER IS REVERSED, AND THAT ALL OTHER LEVERS ARE NORMAL. ELECTRIC INTERLOCKING HANDBOOK 353 R. S. A. LOCATION SYMBOLS PLATE 6 (October, 1912). INTERLOCKED SWITCHES, DERAILS, ETC. 6 SINGLE LINE PLAN . EXPLANATION 1 - SIMPLE TURN-OUT. 2 - SIMPU CROSS- WER . 3 - Owftit- POINT Tm . 4 -SIMILE SLIP SWITCH. 5 -DOUBLE SLIP SWITCH. 6-MovABu POINT Cnossme Fooe. (M.P.F.) 7 -SINGLE SLIP SWITCH WTM M.P.F. 8 -DOUBLE SLIP SWITCH WITH M.P.F. ROCKING SHAFT LEAD-OUT. 1234 6789 CRANK LEAD-OUT. DEFLECTING BAR LEAD-OUT. 7 V 123 78 VERTICAL DEFLECTING BARS. 354 GENERAL RAILWAY SIGNAL COMPANY R. S. A. SYMBOLS FOR RELAYS, INDICATORS AND LOCKS PLATE 7 (October, 1912). RELAYS, INDICATORS AND LOCKS. ELEMENTS OF SYMBOLS T~T TO BE COMBINED AS O D . C . ELECTRO MAGNET. NECESSARY. .LL 1X1 A. C. ELECTRO MAGNET. ]; ]._[ COIL ENERGIZED OR DE-ENERGIZED . i..i.j i._i| NEUTRAL FRONT CONTACT - CLOSED o OPEN . l.J. NEUTRAL BACK CONTACT - CLOSED OR OPEN . POLARIZED ARMATURE - WITH CONTACTS. 3 - POSITION ARMATURE - WITH CONTACTS . HIGH CURRENT CONTACT. l..l| MAGNETIC BLOW-OUT CONTACT. iQ. BELL ATTACHMENT. t*"f im DOUBLE WINDING -SPECIFY IF DIFFERENTIAL. f-T jfsi SLOW ACTING. & T f, i..i L.I Disc TVPE INDICATOR. O= Disc INVISIBLE. "Disc VISIBLE. 1 1^ f= i..i i.i i-.l i..i SEMAPHORE TYPE INDICATOR, f 83 - 3- POSITION. -o- M OR Mi OR Ml WIRE WOUND ROTOR -*> 3l-^i R i-i , STATIONARY WINDINS . IrSi.- HIGH VOLTAGE WINDING . ELECTRIC LOCK- SHOW SEGMENTS FOR LEVER IN NORMAL POSITION . (SEE NEXT PAGE FOR- EXAMPLES OF COMBINATIONS.) ELECTRIC INTERLOCKING HANDBOOK 355 R. S. A. SYMBOLS FOR RELAYS, INDICATORS AND LOCKS PLATE 8 (October, 1912). RELAYS , INDICATORS AND LOCKS. EXAMPLES OF COMBINATIONS. FT D.C. RELAY- NEUTRAL- ENERGIZED - 1,1 ONE INDEPENDENT FRONT CONTACT CLOSED - ONE INDEPENDENT BACK CONTACT OPEN. & D.C. RELAY -POLARIZED -ENERGIZED - Two COMBINATION FRONT AND BACK NEUTRAL CONTACTS - * t Two POLARIZED CONTACTS CLOSED Two POLARIZED CONTACTS OPEN. J.L fi. o -o A O.C. INDICATOR- SEMAPHORE Type -ENERGIZED - THREE FRONT CONTACTS .. CLOSED BELL ATTACHMENT . O.C. INDICATOR -SEMAPHORE TYPE -ARM HORIZONTAL- ENERGIZED - WITHOUT CONTACTS . NOTE : INDICATORS (OR REPEATERS) WITHOUT CONTACTS SHOULD BE SHOWN WITH ARMATURES TO INDICATE WHETHER ENERGIZED OR DC-ENER- GIZED . A.C.RELAY-ONE ENERGIZING CIRCUIT TYPE (SINGLE PHASE) ENERGIZED ONE FRONT CONTACT. A. C. RELAY- Two ENERGIZING CIRCUIT TYPE- ENERGIZED WIRE WOUND ROTOR - Two NEUTRAL FRONT CONTACTS . A.C. RELAY-Two ENERGIZINS CIRCUIT TYPE - ENERBIZED WIRE WOUND ROTOR - Two POLARIZED CONTACTS. A.C RELAY-Two ENERSIZING CIRCUIT TYPE -ENERGIZED' STATIONARY WINDINGS - ONE NEUTRAL FRONT CONTACT . Two 3- POSITION CONTACTS. t ' t D.C. INTERLOCKED RELAY. O.C. ELECTRIC BELL. DESI6NATE RESISTANCE IN OHMS OF ALL D.C. RELAYS, INDICATORS AND LOCKS. 356 GENERAL RAILWAY SIGNAL COMPANY R. S. A. SYMBOLS FOR CIRCUIT CONTROLLERS PLATE 9 (October, 1912). CIRCUIT CONTROLLERS OPERATED BY LEVERS. Use EITHER LETTER SYSTEM OR GRAPHIC SYSTEM. ievEBSWTH ExntcMi END POSITION AS NORMAL . N- FULL NORMAL POSITION OF LEVER B- NORMAL INDICATION POSITION . C-GCNTRAL POSITION. 0- REVERSE INDICATION POSITION. R-Fuu. REVERSE POSITION. LEVERS WITH MIDDLE POSITION AS NORMAL. N-NORMAL POSITION. L-Fuu. REVERSE POSITION TO THE LEFT. B -INDICATION POSITION TO THE LEFT. -INDICATION POSITION TO THE RIGHT. R-Fuu REVERSE POSITION TO THE RIGHT. LETTER SYMBOL. B N D NOTE: HEAVY HORIZONTAL LINES INDICATE PORTION or CYCLE OF LEVER THROUGH WHICH CIRCUIT is CLOSED ELECTRIC INTERLOCKING HANDBOOK 357 R. S. A. SYMBOLS FOR CIRCUIT CONTROLLERS PLATE 10 (October, 1912). CIRCUIT CONTROLLERS OPERATED BY SIGNALS. UPPER QUADRANT. LOWER QUADRANT. CLOSED AT ONLY. 3 -POSITION SIGNALS. 60-70 OB 75 SIGNALS. CLOSED AT 45 ONLY. CLOSED AT 90 ONLY. CLOSED TO 45 CLOSED 45 TO 90 CLOSED AT Owtx. CLOSED IN CLEAR POSITION ONLY. CLOSED. OPEN. :=t=: CIRCUIT CONTROLLER OPERATED BY LOCKING SWITCH CIRCUIT CONTROLLER. MECHANISM OF A SWITCH MOVEMENT. CLOSED. OPEN. BRIDGE CIRCUIT CONTROLLER. POLE CHANGING CIRCUIT CONTROLLER. SPRING HAND KEY OR PUSH BUTTON. CIRCUIT SWITCH. 358 GENERAL RAILWAY SIGNAL COMPANY R. S. A. SYMBOLS FOR CIRCUIT CONTROLLERS, RELEASES, ETC. PLATE 11 (October, 1912). MANUAL TIME RELEASE . (ELECTRIC) MANUAL TIME RELEASE, . (ELECTRO -MECHAN'L.) AUTOMATIC TIME RELEASE . (ELECTRIC) EMERGENCY RELEASE . (ELECTRIC) f FLOOR PUSH, /I OPEN. CLOSED. LATCH CONTACT. TRACK INSTRUMENT CONTACT. KNIFE SWITCHES. d) (DO O O (D RHEOSTAT. SINGLE POLE. DOUBLE POLE. SINGLE POLE. DOUBLE POLE. SINGLE THROW. DOUBLE THROW. QUICK ACTING CIRCUIT CONTROLLERS MAY BE DISTINGUISHED BY THE LETTER "9" sAA/V FIXED RESISTANCE . VARIABLE RESISTANCE . IMPEDANCE WITHOUT IMPEDANCE WITH IRON CORE. IRON CORE FUSE . CONDENSER. ELECTRIC INTERLOCKING HANDBOOK 359 R. S. A. SYMBOLS FOR BATTERIES, GENERATORS, MOTORS, ETC. PLATE 12 (October, 1912). BATTERY. A.C.TERMINALS. CELLS IN MULTIPLE. CELLS IN SERIES. SPECIFY TYPE AMD NUMBER OF CELLS . "ECTi FI ER . D DRY BATTERY. 6 GRAVITY P POTASH S STORAGE EXAMPLES: I6P, IDS, ETC. D.C.TERMINALS. roooooWj I-SECONDARY. 2-0 MORE SECONDARIES. TRANSFORMERS. (M) O.C. MOTOR. A.C. GENERATOR. S AMMETER . D.C.GENERATOR. A.C. MOTOR. M) (G D.C.-D.C. MOTOR-GENERATOR. A.C.-D.C. MOTOR- sY> VOLTMETER. WATTMETER. TELEPHONE SINGLE. DOUBLE. INCANDESCENT LAMP. LIGHTNING ARRESTER. TERMINALS. WIRES CROSS . WIRES JOIN. GROUND. " COMMON " WIRE . TRACK CIRCUIT WIRE. OTHER THAN " COMMON" WIRE. DIRECTION OF CURRENT. SECTION XVII GENERAL DATA COVERING THE WEIGHTS OF G. R. S. INTERLOCKING APPARATUS, MAINTE- NANCE TOOLS REQUIRED, BELTING, PULLEYS, SWITCH-LEADS AND CROSS- OVERS, TABLES OF NAILS, SCREWS, NUTS, ETC., TABLES OF SPECIFIC GRAVITIES, WEIGHTS AND MEASURES, FAHRENHEIT AND CENTIGRADE TEM- PERATURES, FRACTIONS AND DECIMAL EQUIVALENTS, POWERS AND ROOTS, AREAS AND CIRCUMFERENCES OF CIRCLES, ETC., ETC. GENERAL DATA SHIPPING WEIGHTS OF G. R. S. APPARATUS Shipping CHARGING APPARATUS pJS?' D. C. Generator, capacity 1.25 K. W. (Page 169), . . 290 D. C. Generator, capacity 2.50 K. W., 340 D. C. Generator, capacity 3.25 K. W., 500 D. C.-D. C. Motor Generator Set, capacity 1.25 K. W. (Page 168), 600 D. C.-D. C. Motor Generator Set, capacity 2.40 K. W., 800 D. C.-D. C. Motor Generator Set, capacity 3.25 K. W., 1050 The above weights cover the necessary starting devices and field rheostats. TRANSFORMERS Type K, air cooled (Fig. 249), 20 Type LI, complete with oil, hanger, and cut-outs (Fig. 247), 130 Type L2, complete with oil, hanger, and cut-outs, 175 Type L3, complete with oil, hanger, and cut-outs, 210 POWER SWITCHBOARDS Board, 24" x 36", controlling 1 H. V. battery and 1 generator (Fig. 117), 210 Board, 24" x 48", controlling 1 H. V. battery, duplicate sets of L. V. battery and 1 generator (Fig. 119), . . 410 Board, 48" x 48", controlling 1 H. V. battery, duplicate sets of L. V. battery, 4 sets track battery, and 1 gen- erator (Fig. 121), 600 OPERATING SWITCHBOARDS 1 Section Board, 12" x 36", no voltmeter (Fig. 128), . 280 2 Section Board, 24" x 36", no voltmeter, 530 3 Section Board, 36" x 36", no voltmeter, 800 1 Section Board, 12" x 48", with voltmeter, 350 Panel, 12" x 12", with voltmeter, 70 LIGHTING PANELS FOR POWER AND OPERATING BOARDS Panel, 12" x 12", with 5 S. P. S. T. switches (Fig. 130), . 90 Panel, 12" x 18", with 10 S. P. S. T. switches (Fig. 132), . 110 Panel, 12" x 24", with 6 D. P. S. T. or 12 S. P. S. T. switches, 150 Panel, 12" x 36", with 9 D. P. S. T. or 18 S. P. S. T. switches, 190 INTERLOCKING MACHINE Model 2 1 tier locking. Per lever, 90 Per spare space, 70 364 GENERAL RAILWAY SIGNAL COMPANY Shi We Model 2 2 tier locking. Pounds' Per lever, ................... 100 Per spare space, ................ 80 Model 2 3 tier locking (Fig. 137). Per lever, ................... 110 Per spare space, ................ 90 Model 2 4 tier locking. Per lever, ................... 120 Per spare space, ................ 100 Unit Type 1 tier locking. Per lever, ...... ............. 110 Per spare space, ................ 80 Unit Type 2 tier locking. Per lever, . . ................. 120 Per spare space, ............ *'!.".. 90 Unit Type 3 tier locking (Fig. 136). Per lever, ................... 130 Per spare space, ................ 100 Unit Type 4 tier locking. Per lever, ................... 150 Per spare space, ................ 120 The above weights for machines complete with levers, individual polarized relays, riveted locking, and cabinet. Complete Set of Locking Average weights per work- ing lever. 1 Tier of Locking, ................ 10 2 Tiers of Locking, ................ 15 3 Tiers of Locking, ................ 20 4 Tiers of Locking, ................ 25 Separate Lever complete with polarized relay, .... 40 Lever Lock (Fig. 141) applied to machine, ..... 10 SWITCH LAYOUTS (Crank Connected) Single Switch, Model 2 switch machine (Fig. 163), . . 1000 Single Switch, Model 4 switch machine (Fig. 162), . . 1500 Split Point Derail, Model 2 switch machine (Fig. 165), . 1000 Split Point Derail, Model 4 switch machine (Fig. 164), . 1500 (Fig. 167 Hayes Derail, Model 4 switch machine (Fig. 166), . . 1600 , . Hayes Derail, Model 2 switch machine (Fig. 167), . . 1100 Wharton or Morden Derail, Model 2 switch machine (Fig. 169), .................. 1100 Wharton or Morden Derail, Model 4 switch machine (Fig. 168), .................. 1600 Single Slip Switch (one end), Model 2 switch machine (Fig. 171), .................. 1000 Single Slip Switch (one end), Model 4 switch machine (Fig. 170), .................. 1500 Double Slip Switch (one end), Model 2 switch machine (Fig. 173), .................. 1200 ELECTRIC INTERLOCKING HANDBOOK 365 Pounds Double Slip Switch (one end), Model 4 switch machine (Fig. 172), 1800 Movable Point Frog, Model 2 switch machine (Figs. 175, 177), 1600 Movable Point Frog, Model 4 switch machine (Figs. 174, 176), 2000 The above weights are for switch machines complete with tie plates, throw rod, lock rod, No. 1 switch rod, rail braces, and all necessary bolts, nuts, and cotters. Switch connections insulated. Weights for Model 4 switch machine layouts include switch circuit controller and connections. Weights do not include detector bars. Model 2 Switch Machine (Fig. 159), 500 Model 4 Switch Machine for single switch or derail (Fig. 161), 850 Model 4 Switch Machine for movable point frog or double slip switch (Fig. 160), 950 DETECTOR BAR LAYOUTS (Crank Connected) 1 Bar, same side for Model 2 or Model 4 switch machine, 360 1 Bar, opposite side for Model 2 or Model 4 switch machine, 460 2 Bars, for Model 2 or Model 4 switch machine, . . . 770 1 Bar, for two Model 2 or Model 4 switch machines, . 780 The above weights for detector bar layouts are com- plete with all connections and necessary bolts, nuts, etc. Connections insulated. SIGNALS RSA DIMENSIONS Pipe Bracket Post complete, narrow deck, 3400 Pipe Bracket Post complete, wide deck, 3800 1 Arm Ground Signal complete, 22' 6" base to center of arm, 1270 1 Arm Ground Signal complete, 29' 6" base to center of arm, 1430 2 Arm Ground Signal complete, 22' 6" base to center of lower arm, 1850 2 Arm Ground Signal complete, 28' 6" base to center of lower arm, 2000 3 Arm Ground Signal complete, 22' 6" base to center of lower arm, 2420 1 Arm Bracket or Bridge Signal complete, 3' 6" base to center of arm, 710 1 Arm Bracket or Bridge Signal complete, 10' 6" base to center of arm, 900 2 Arm Bracket or Bridge Signal complete, 3' 6" base to center of lower arm, 1310 366 GENERAL RAILWAY SIGNAL COMPANY Shipping Weights. Pounds 2 Arm Bracket or Bridge Signal complete, 9' 6" base to center of lower arm, 1450 3 Arm Bracket or Bridge Signal complete, 3' 6" base to center of lower arm, 1860 The above signals complete with mechanism, ladders, spectacles, blades, lamp brackets, foundation bolts, etc. Cantilever Bracket complete, 200 Dummy Mast, 300 Fixed Arm complete, 130 Model 2 A, 110 Volt Signal Mechanism complete, with clamp bearing (Fig. 199), 350 DWARF SIGNALS Model 2A Dwarf Signal complete (Figs. 204, 205), . . 380 Model 2, 1 Arm Dwarf Signal complete (Fig. 207), . . 150 Model 2, 2 Arm Dwarf Signal complete (Fig. 206), . . 300 Model 3, 1 Arm Dwarf Signal complete (Fig. 208), . . 140 The above signals complete with spectacle, blade, lamp bracket, foundation bolts, etc. SWITCH CIRCUIT CONTROLLERS Model 5, Form A Switch Circuit Controller (Fig. 186), 60 Model 3, Switch Circuit Controller, 4 circuits (Fig. 185), 40 Model 3, Switch Circuit Controller, 8 circuits, 60 Add for Short Operating Rod, 15 Add for Long Operating Rod, 25 RELAYS AND INDICATORS Model 9, D. C. Relay, 4-way (Figs. 228, 229), .... 30 Model 9, D. C. Relay, 8-way, 35 Model 1, D. C. Relay, not inclosed, 30 Model 1, D. C. Relay, inclosed, 35 Model 9, Tower Indicator, 4-way (Fig. 230), 30 Model 9, Tower Indicator, 8-way 40 Model 9, Indicator Group, with 4-way indicators (Fig. 83), per indicator, 35 Model 9, Indicator, Group with 8-way indicators, per indicator, 45 Model 2, Form A Polyphase Relay, 4-way (Fig. 235), 65 Model 2, Form A Polyphase Relay, 6-way, 70 Model 2, Model 3, or Model Z, Form B Relay, 4-way (Fig. 232), 40 Model 2, Model 3, or Model Z, Form B Relay, 6-way, 45 Model 2, Model 3, or Model Z, Form B Indicating Relay, 4-way (Fig. 234), 50 Model 2, Model 3, or Model Z, Form B Indicating < Relay, 6-way, , . , 55 ELECTRIC INTERLOCKING HANDBOOK 367 Shipping Weights. Pounds Model 2, Model 3, or Model Z, Form B Tower Indi- cator (Fig. 233), 35 RELAY BOXES 1-way Iron Box for D. C. relays, 120 2-way Iron Box for D. C. relays (Fig. 242) 160 3-way Iron Box for D. C. relays, 250 4-way Iron Box for D. C. relays, 225 1-way Wood Box for D. C. relays, 25 2-way Wood Box for D. C. relays (Fig. 243), .... 35 3-way Wood Box for D. C. relays 50 1-way Wood Box for Model 2 Form A relays, 40 2-way Wood Box for Model 2 Form A relays (Fig. 241), 55 3-way Wood Box for Model 2 Form A relays, 75 The above boxes complete with terminal board and U bolts or bracket for mounting on stub pole. Add for mounting on signal mast, 20 Posts for mounting relay box on foundation, .... 40 Post for mounting relay box on battery chute, .... 70 BATTERY CHUTES (Page 292) 6-ft. Single Battery Chute, complete with elevator, . . 260 7-ft. Single Battery Chute, complete with elevator, 8-ft. Single Battery Chute, complete with elevator, . 9-ft. Single Battery Chute, complete with elevator, . 7-ft. Double Battery Chute, complete with elevator, 9-ft. Double Battery Chute, complete with elevator, 290 350 390 520 650 IMPEDANCE BONDS Size 1, Form C Bond (Fig. 91), per single bond, ... 610 Size 2, Form B Bond (Fig. 92), per single bond, ... 420 Size 3, Form A Bond (Fig. 92), per single bond, . . . 250 TRUNKING, STAKES, AND JUNCTION BOXES (Figs. 270, 271) 3" x 4" Trunking with Capping, pine, per 1,000 lineal feet, 5300 3" x 4" Trunking with Capping, cedar, per 1,000 lineal feet, 3000 Built-Up Trunking, pine, per 1,000 feet, B. M 3350 Built-Up Trunking, cedar, per 1,000 feet, B. M., . Oak Stakes, 3" x V x 3' 0" (square end), .... Oak Stakes, 3" x 4" x 4' 0" (square end); .... Cedar Stakes, 4" diameter x 3' 0" (pointed), . . . Cedar Stakes, 4" diameter x 3' 6" (pointed), 10 Junction Box, inside dimensions, 15W x 15W x 11", . 40 Junction Box, inside dimensions, 16" x 16" x 20", . . 60 1900 10 15 10 368 GENERAL RAILWAY SIGNAL COMPANY ELECTRIC INTERIX)CKING HANDBOOK 369 COMPLETE LIST OF MAINTENANCE TOOLS REQUIRED AT ELECTRIC INTER- LOCKING PLANTS BLACKSMITH TOOLS 1 Anvil. 1 Forge. 1 Set of tools, including 10 pound hammer, cold cutter and %" punch. CARPENTERS TOOLS 1 18" square. 1 Jack plane. 1 Brace with set of bits. 1 1 %e" single lip car bit 14" long. 1 %* wood chisel. 1 26" No. 9 hand saw. 1 Hand axe. 1 Adze. 1 Claw hammer. ELECTRICAL TOOLS 1 Soldering furnace-pot and two ladles. 1 Small soldering copper. 2 Screw drivers, 6" and 10". 1 Aligator pliers, 8". 1 Side-cutting pliers, 7". 1 Contact adjuster. 1 Binding-post wrench. 2 Socket wrenches for 1 A" hexagon nut. 1 Wrench for signal circuit breaker. 1 Crank for switch motor. 1 Hydromotor. 1 Portable volt-ammeter. 1 Solid wrench for %" hexagon nuts. LINE CIRCUIT TOOLS 1 Belt with safety. 1 Pair 16" climbers. 1 "Come along" with blocks. 2 Connectors. PIPE TOOLS (For pipe connected detector bars.) 1 Stilson wrench. 2 Pipe rivet punches. 1 Pipe cutter. 1 Stock with 1" right-hand dies. SWITCH FITTING TOOLS 1 Machinist hammer. 1 Center punch. 370 GENERAL RAILWAY SIGNAL COMPANY 2 Cold chisels. 1 12" tommy bar bent on both ends. 1 20" tommy bar bent on chisel end only. 1 Packer ratchet with His" and 13 /i 6 " drill. 1 "Old man" for drilling rail. 2 Switch-adjusting wrenches. 3 Two-man "T " socket wrenches for %" square and hexagon nut, and %" lag screws. 2 "T" socket wrenches for %" and W lag screws. 4 Solid "S" wrenches for %" and %" bolts with square or hexagon nut. 1 Solid wrench for detector bar clips. 1 14" Monkey wrench. 2 Reamers, %" and %". 1 14" Stilson wrench. 1 6" Westcott wrench. 4 Files: one-14" flat bastard, one-10" flat smooth, one-12" half-round bastard, one-12" round. 4 Files: two-6" rat tail, two saw files. TRACK TOOLS 1 Spike maul. 1 Spike puller. 1 Claw bar. 1 Track wrench. 1 Track shovel. 1 Barn broom. 1 Railroad pick. TRACK-CIRCUIT TOOLS 1 Bonding drill with twelve % 2 " twist drills. 2 Channel pins punches. 1 Channel pin set (slotted). MISCELLANEOUS 1 Workbench with combination vise. 1 Drill press with drills. 1 Set taps and dies with stock W to 1". 1 Breast drill with set of drills W to %" by 32nds. 1 Bench emery wheel. 1 Hack saw, 12 blades. 1 Large spout oiler (1 quart). 1 9" spout oiler (1 pint). 1 6" spout oiler 04 pint). 2 Water pails. 1 Canvas tool bag. ELECTRIC INTERLOCKING HANDBOOK 371 MODEL 1 FORM A LIGHTNING ARRESTER Fig. 276 illustrates the G. R. S. Co.'s Model 1 Form A light- ning arrester, designed for use on signal, telegraph, telephone, crossing alarm circuits, etc. The arrester has a high efficiency, i. e., a high reactance and negligible ohmic resistance. This high reactance is maintained under all conditions of frequency and current owing to the fact that no iron is used in the core of the react- ance coil. The arrester is small ( 1 %6*x4%*x4%?) and may be assem- bled in banks on one inch centers. Connectors between the ground plates are provided, which form a buss bar of ample carrying capacity, thereby mak- ing requisite but one ground connection for any number of arresters. Multiple point dis- charge plates are provided instead of the single point type or one having a circular sur- face. The parts used in the arrester construction are few, none of them being delicate or easily broken. The con- nections are all in front, thus allowing it to be easily installed pr^ x / ^TH and inspected. I! i. . L_! ill The Model 1 Form A uses the same component parts as the Model 1 arrester, thou- sands of which are at the present time in service, many them showing evidence of having taken care of heavy discharges without injury re- sulting to the arrester or the protected apparatus. The arresters should be grounded through two No. 8 B. & S. gauge copper wires, insulated above the ground. The wires should be wrapped around and soldered to a gal- vanized ground rod, not less than one inch in diameter, driven eight feet into the ground. FIQ. 276. MODEL 1 FORM A LIGHTNINO ARRESTERS 372 GENERAL RAILWAY SIGNAL COMPANY to VOLTS LIMITING RESISTANCE IS OHMS I AMPERE RANGE r ^J*/W (t$^ APPROXIMATELY K> FECT- FIG. 277. CIRCUIT FOR TESTING RESISTANCE OP GROUNDS NOTE. Several readings should be made and the average taken. The resistance should then be computed by dividing the voltage reading by the current. The limiting resistance used in making the test may merely be a unit of such resistance as to protect the instruments, it being recommended, how- ever, that- a variable resistance be used if available. If a voltage higher than that indicated is used, the range of the voltmeter and the resistance unit employed will have to be increased accordingly. PULLEYS AND GEARS When it is desired to secure single reduction or increase of speed by means of belting, the speed at which each shaft should run and the diameter of one pulley being known, multiply the diameter of the known pulley by the speed in revolutions per minute of its shaft and divide this product by the speed in revolutions per minute of the second shaft; the result is the desired diameter of the second pulley. When the diameter of both pulleys and the speed of one shaft is known, multiply the speed of that shaft by the diame- ter of its pulley and divide this product by the diameter of the pulley on the other shaft; the result is the speed at which the second shaft will be run. Let D = diameter of driving pulley. d = diameter of driven pulley. S = number of revolutions per minute of driving shaft, s = number of revolutions per minute of driven shaft. Then the above may be expressed by the following formula : DxS Where a counter-shaft is used, to obtain either size or speed of the main driving or driven pulley, calculate as above, between the known end of the transmission and the counter- shaft and then repeat this calculation between the counter- shaft and tne unknown end. Gears in mesh transmit speeds in proportion to the number of teeth they contain. Count the number of teeth in the gear- ing and substitute this quantity for the diameter of the pulleys mentioned above, in order to obtain the number of teeth to be cut in unknown gear or speed of the second shaft. ELECTRIC INTERLOCKING HANDBOOK 373 WIDTHS OF BELTING PER HORSE POWER A rule commonly used for determining the width of belting is that "single" belt will transmit 1 H. P. for each inch in width at a speed of 1,000 feet per minute. If the speed is greater or less the power transmitted is correspondingly increased or decreased. The rule may be stated as follows : TT p _w x d xrpm_wv 3820 ~1000 In which w = width of belt in inches. d = diameter of pulley in inches. v = velocity of belt in feet per minute. rpm= revolutions per minute. This is based on a working tension of 30 pounds per inch of width of belt. Many writers give as a safe practice for single belts in good condition a working tension of 45 pounds per inch of width, which formula gives a permissible increase in transmitted horse power of 50 per cent, over the formula TT T> _wxdxrpm H '^ 3820~ For "double" belts of average thickness, the transmitting efficiency is considered as 10 to 7 compared to the single belt- ing discussed above. These formulas are based on the supposition that the arc of contact between belt and pulley is 180 degrees. For other arcs the transmitting power is approximately proportional to the ratio of the degrees of arc of contact to 180 degrees. TABLE FOR DETERMINING WIDTH OF BELTING Speed in Feet per Minute WIDTH OP BELT IN INCHES 2 3 4 5 6 H. P. H. P. H. P. H. P. H. P. 500 1 1.5 2 2.5 3 1000 2 3 4 5 6 1500 3 4.5 6 7.5 9 2000 4 6 8 10 12 2500 5 7.5 10 12.5 15 3000 6 9 12 15 18 3500 7 10.5 14 17.5 21 4000 8 12 16 20 24 4500 9 13.5 18 22.5 27 5000 10 15 20 25 30 NOTE. Based on the formula H. P.= In running, the upper side of the belt should sag downward, the belt will then be in contact with more than half the cir- 374 GENERAL RAILWAY SIGNAL COMPANY cumference of the pulley, and the power increased in the pro- portion referred to in the preceding paragraph. Best results are secured by running belt just tight enough to prevent slipping at normal load. PAINTING EXTRACTS FROM R. S. A. SPECIFICATIONS FOR ELECTRIC INTERLOCKING (1910) 800. PAINT Field work. (6) Surfaces covered with rust, grease, dirt, or other foreign substances, shall be thoroughly cleaned before paint or oil is applied. (c) Paint shall not be applied to outside surfaces in freezing weather, nor to wet surfaces, nor until previous coating has thoroughly dried. (d) Finishing coats shall not be applied until after the expiration of forty-eight (48) hours after the previous coating has been applied. (e) Paints mixed on the ground shall be applied within three (3) hours after the pigment and oil are mixed. (/) Priming coats shall be applied as soon as is con- sistent with the progress of the work. (gf) Second coat shall be applied in sufficient time for the third coat to be applied and dry when the installation is completed. 810. IRON WORK (a) Iron work (except machine, tie plates, and iron foundation piers) not galvanized shall be painted one (1) coat of red lead and raw linseed oil and two (2) finishing coats. AMOUNT OF PAINT REQUIRED PER 1000 FEET OF TRUNKING AND CAPPING Size of Trunking Inches Size of Capping Inches Gallons (two coats) 2x 3 1x3 4 3x 4 iy 4 x 4 5V 2 4x7 1V2X 7 9 4x 10 2 xlO 11 NOTE. The covering capacity of paint depends largely on the condition of the surface being finished, the handling of the goods by the painter, and the temperature of the surface painted. The above figures are based on average working conditions. ELECTRIC INTERLOCKING HANDBOOK 375 RAIL SECTIONS A. R. A. RAILS TYPE "A" Weight per A B c D E F G Yard Lbs. In. In. In. In. In. In. In. 60 4y 2 22% 4 "Ho ! 15 /64 2V4 15 /32 4 70 4 8 /4 2y 2 2 %2 1!%2 2% y 2 4y 4 80 5Vs 22% 2 ^32 1% 2V 2 8 %4 4% 90 5% 3% 2 1 l 15 /32 2%e %e 5y 8 100 6 3% IVie 1%6 2/4 % 5y 2 A. R. A. RAILS TYPE "B" Weight ; per Yard Lbs. In. 60 70 80 90 100 In. B %4 In. In. 2% l 15 /3 2 85 /04 %e In. 4%4 5%4 A. S. C. E. RAILS Weight per A B C D E F G Yard Lbs. In. In. In. In. *In. In. In. 55 4He 2i%* 28/32 1^64 2y 4 15 /8 2 4%o 60 4V 4 2"/64 *%4 l%a 2% 8y 6 4 4y 4 65 4%6 2% 2 %3 1%2 218/82 y 2 4%6 70 4% 2i% 2 18 Ao 1^3 2^6 8 %4 4% 75 4i%o 2%4 2 %2 1 2 %4 2i% 2 1%2 4i3Ae 80 5 2% % 1% 2y 2 8 %4 5 85 5%6 28/4 57 /64 1 8 %4 2%o %e 5%6 90 5% 25%4 5 %4 l le /32 2% %6 58/8 95 5%a 2%4 15 /ie l*Vfl4 2iHe %0 5%o 100 58/4 3%4 8 %2 1*%4 2% %e 5% 110 ey 8 3iy 82 1 125/ 82 2% 8 %4 6% 376 GENERAL RAILWAY SIGNAL COMPANY TABLE OF TURNOUTS FROM STRAIGHT TRACK GAUGE, 4 FEET, 8^2 INCHES. THROW OF SWITCH, 5 INCHES FIG. 281 Frog Num- ber Frog Angle FPE Length Point of Frog to Toe PD Length Point of Frog to Heel PE Length of Switch Rail AC Switch Angle BAC = TOG Radius of Center Line OC-i ga Degree of Lead Curve Lead-Dist. Actual Point of Switch Rail to Actual Point of Frog AB in t S ill e ? 3 Q 3 l fc 6 9-31-38 4- 7- 11-0 2-36-19 265.39 21-43-04 47.98 7 8-10-16 4- 5 8- 1 16-6 1-44-11 362.08 15-52-29 62.10 8 7-09-10 4- 9 8- 9 16-6 1-44-11 487.48 11-46-27 67.98 9 6-21-35 6- 10- 16-6 1-44-11 605.18 9-28-42 72.28 9V 2 6-01-32 6- 10- 16-6 1-44-11 695.45 8-14-45 75.71 10 5-43-29 6- 10- 6 16-6 1-44-11 790.25 7-15-18 77.93 11 5-12-18 6- 11- 6 22-0 1-18- 8 922.65 6-12-47 94.31 12 4-46-19 6- 5 12- 1 22-0 1-18- 8 1098.73 5-12-59 100.80 15 3-49-06 7- 8 14-10 33-0 0-52- 5 1744.38 3-17-01 133.28 16 3-34-47 8- 16- 33-0 0-52- 5 1993.24 2-52-59 137.57 18 3-10-56 8-10 17- 8 33-0 0-52- 5 2546.31 2-14-31 146.51 20 2-51-51 9- 8 19- 4 33-0 0-52- 5 3257.26 1-45-32 157.42 24 2-23-13 11- 4 23- 2 33-0 0-52- 5 4886.16 1-10-21 177.22 Above from table by American Railway Engineering Association. ELECTRIC INTERLOCKING HANDBOOK 377 TABLE OF CROSSOVERS GAUGE, 4 FEET, 8% INCHES. THROW OF SWITCH, 5 INCHES lead >je K ->j< Lead > T" ' "^ 1 ' Track Centers *""* ^^^"^"l 1 ** 11 *-**. FIG. 282 DISTANCE (A) BETWEEN FROG POINTS FOR TRACK Fro LEAD CENTERS BELOW Number 11' 12' 13' 14' 15' 16' Feet Feet Feet Feet Feet Feet Feet 6 47.98 9.5 15.5 21.5 27.5 33.5 39.5 7 62.10 11.1 18.1 25.1 32.1 39.1 46.1 8 67.98 12.7 20.7 28.7 36.7 44.7 52.7 9 72.28 14.2 23.2 32.2 41.2 50.2 59.2 m 75.71 15.0 24.5 34.0 43.5 53.0 62.5 10 77.93 15.8 25.8 35.8 45.8 55.8 65.8 11 94.31 17.4 28.4 39.4 50.4 61.4 72.4 12 100.80 19.0 31.0 43.0 55.0 67.0 79.0 15 133.28 23.8 38.8 53.8 68.8 83.8 98.8 16 137.57 25.3 41.3 57.3 73.3 89.3 105.3 18 146.51 28.4 46.4 64.4 82.4 100.4 118.4 20 157.42 31.6 51.6 71.6 91.6 111.6 131.6 24 177.22 38.0 62.0 86.0 110.0 134.0 158.0 TOTAL LENGTH OF CROSSOVER FOR TRACK CENTERS BELOW Frog Number 11' 12' 13' 14' 15' 16' Feet Feet Feet Feet Feet Feet 6 105.5 111.5 117.5 123.5 129.5 135.5 7 135.3 142.3 149.3 156.3 163.3 170.3 8 148.7 156.7 164.7 172.7 180.7 188.7 9 158.8 167.8 176.8 185.8 194.8 203.8 m 166.4 175.9 185.4 194.9 204.4 213.9 10 171.7 181.7 191.7 201.7 211.7 221.7 11 206.0 217.0 228.0 239.0 250.0 261.0 12 220.6 232.6 244.6 256.6 268.6 280.6 15 290.4 305.4 320.4 335.4 350.4 365.4 16 300.4 316.4 332.4 348.4 364.4 380.4 18 321.4 339.4 357.4 375.4 393.4 411.4 20 346.4 366.4 386.4 406.4 426.4 446.4 24 392.4 416.4 440.4 464.4 488.4 512.4 NOTE. Distance (A) between frog points based on formula Distance = (track centers 2 x gauge) x frog number. 378 GENERAL RAILWAY SIGNAL COMPANY Per Track BOND WIRES AND CHANNEL PINS Diagram below gives the actual number of bond fires and channel pins required for bonding ingle track road (2 rails) for distances up to ,000 feet. To this should be added 25 bond fires and 50 channel pins for each switch, and to tie total 5 per cent, added to cover loss. Per TracK 704 I4QB 640 1230 K - ' i s v 2 C o- v gS coc t <650 825 | j A 1500 750 J y f i f y 1350 675 / J f A A I m . / y 1200 600 f, J y A 1 ^ f / f (050 525 \ , 3 sT A f < 900 450 t \ J J >s J V J , i 750 375 J 1 J J J J A J 600 300 J / . f J . A J t 450 225 y / t y" ^ / y 300 150 v (A I x JJ 1 150 75 I J 1000 2000 3000 4000 5000 5 6000 Ft of Ttecl 80 FIG. 283 ELECTRIC INTERLOCKING HANDBOOK 379 TWIST DRILL AND STEEL WIRE GAUGE No. Size No. Size No. Size No. Size No. Size Inch Inch Inch Inch Inch 1 .2280 13 .1850 25 .1495 37 .1040 49 .0730 2 .2210 14 .1820 26 .1470 38 .1015 50 .0700 3 .2130 15 .1800 27 .1440 39 .0995 51 .0670 4 .2090 16 .1770 28 .1405 40 .0980 52 .0635 5 .2055 17 .1730 29 .1360 41 .0960 53 .0595 6 .2040 18 .1695 30 .1285 42 .0935 54 .0550 7 .2010 19 .1660 31 .1200 43 .0890 55 .0520 8 .1990 20 .1610 32 .1160 44 .0860 56 .0465 9 .1960 21 .1590 33 .1130 45 .0820 57 .0430 10 .1935 22 .1570 34 .1110 46 .0810 58 .0420 11 .1910 23 .1540 35 .1100 47 .0785 59 .0410 12 .1890 24 .1520 36 .1065 48 .0760 60 .0400 Reprinted by permission from Kent's "Mechanical Engineers' Pocket Book." STUBS' STEEL WIRE GAUGE "Mr* Size "Mr* Size *Wr Size *w/\ Size TVT/\ Size -NO. Inch JNO. Inch INO. Inch INO. Inch i\O. Inch Z .413 D .246 19 .164 41 .095 63 .036 Y .404 C .242 20 .161 42 .092 64 .035 X .397 B .238 21 .157 43 .088 65 .033 w .386 A .234 22 .155 44 .085 66 .032 V .377 1 .227 23 .153" 45 .081 67 .031 u .368 2 .219 24 .151 46 .079 68 .030 T .358 3 .212 25 .148 47 .077 69 .029 s .348 4 .207 26 .146 48 .075 70 .027 R .339 5 .204 27 .143 49 .072 71 .026 Q .332 6 .201 28 .139 50 .069 72 .024 p .323 7 .199 29 .134 51 .066 73 .023 O .316 8 .197 30 .127 52 .063 74 .022 N .302 9 .194 31 .120 53 .058 75 .020 M .295 10 .191 32 .115 54 .055 76 .018 L .290 11 .188 33 .112 55 .050 77 .016 K .281 12 .185 34 .110 56 .045 78 .015 J .277 13 .182 35 .108 57 .042 79 .014 I .272 14 .180 36 .106 58 .041 80 .013 H .266 15 .178 37 .103 59 .040 G .261 16 .175 38 .101 60 .039 F .257 17 .172 39 .099 61 .038 E .250 18 .168 40 .097 62 .037 The Stubs' Steel Wire Gauge is used in measuring drawn steel wire or drill rods of Stubs' make, aud is also used by many makers of American drill rods. Reprinted by permission from Kent's "Mechanical Engineers' Pocket Book." 380 GENERAL RAILWAY SIGNAL COMPANY STANDARD SCREW THREADS, NUTS, BOLT AND LAG HEADS U. S. STANDARD Dlam. of Screw Inch Threads per Inch Dlam. of Core Inch Width of Flat Inch Outside Dlam. Hex. Head Inch Inside Diam. Hex. or Sq.Head Inch Diago- nal Sq. Head Inch Height of Head Inch y* 20 .185 0062 %a y 2 M4 % 9U 18 .240 .0070 *H ia / 82 18 Ae >4 % 16 .294 .0078 2 % 2 1^6 8 y 32 ** tte 14 .344 .0089 * 8 /48 2 % 2 1% 2 %4 y 2 13 .400 .0096 1 % 1% 7 /16 %6 12 .454 .0104 1%4 y 32 1%6 8 ye4 % 11 .507 .0113 ! 7 /82 IHe iy 2 17 /8 2 % 10 .620 .0125 Iftf iy* 1% % % 9 .731 .0140 1% IT/ie 2y 82 28 / 32 1 8 .837 .0156 1% 1% 2%a 18 Ae 1% 7 .940 .0180 2% 2 1!%6 2y 2 2 % 2 iy* 7 .065 .0180 2%e 2 22%2 1 1% 6 .160 .0210 2y 2 2Ae 3He 1% 2 iy 2 6 .284 .0210 2% 2% 3% 1%6 1% 5% .389 .0227 2i% 9 2%e 3% 1% 2 i% 5 .490 .0250 3Ae 2% 32% 2 1% 1% 5 .615 .0250 3i% 2 2i% 6 4% 6 U% 2 2 4y 2 .712 .0280 3% 3y 8 4%e 1%6 2^4 4y 2 .962 .0280 4^6 3y 2 48y 82 18/4 2y 2 4 2.175 .0310 4y 2 3% 5y 2 l 1B Ae 2% 4 2.425 .0310 429/3 2 4y 4 6 2y 8 3 3y 2 2.628 .0357 5% 4% 6% 2%6 3% 3y 2 2.878 .0357 5% 5 m 2y 2 3% 3H 3.100 .0384 6%4 5% 7% 2i^4o 3% 3 3.317 .0410 6% 5/4 8%6 2% 4 3 3.566 .0410 7%4 ey 8 8H4 6 3He *& 27/ 8 3.798 .0435 7y 2 ey 2 9y 4 sy 4 4y 2 2% 4.027 .0460 7% a 6% 9/4 3%e 4% 2% 4.255 .0480 8% 7y 4 10% 2 3% 5 2tt 4.480 .0500 8i 3 /i 8 7% 101%6 3i%e 5V4 2y 2 4.730 .0500 9^4 8 11% 4 5% 2% 4.953 .0526 9iVi6 8% 112/32 4 8 Ae 53/4 2% 5.203 .0526 ioy 8 8/4 12% 6 48/ 8 6 2y 4 5.423 .0555 10%6 9y 8 12% 4%6 NOTE. Threads have an angle of 60 degrees, with flat tops and bottoms. ELECTRIC INTERLOCKING HANDBOOK 381 STANDARD MACHINE SCREWS Diam. Diam. of Diam. of LENGTHS No. Threads per of Body of Flat Head Round Head Filister Head Clear- ance From To Inch Inch Inch Inch Inch Inch 2 56 .0842 .1631 .1544 .1332 % % 41-43 4 32, 36, 40 .1105 .2158 .2028 .1747 %6 % 30-32 6 30,32 .1368 .2684 .2512 .2175 %8 1 27-28 8 30,32 .1631 .3210 .2936 .2610 % 1% 17-18 10 24, 30, 32 .1894 .3737 .3480 .3035 9i 1% 11- 8 12 20,24 .2158 .4263 .3922 .3445 % 1% 2- 1 14 20,24 .2421 .4790 .4364 .3885 % 2 V4 NOTE. Lengths vary by 16ths from 9io to %, by 8ths from % to 1%, by 4ths from 1% to 2. STANDARD DIMENSIONS OF WROUGHT-IRON WELDED PIPE BRIGGS' STANDARD Nominal Inside Diam. Actual Outside Diam. Thickness of Metal Length of Pipe per Sq. Ft. Outside Surface Internal Area Weight of Pipe per Lineal Foot Number of Threads per Inch Ins. Ins. Ins. Ft. Sq. In. Lbs. No. 14 .540 .088 7.075 .104 .42 18 % .675 .091 5.658 .191 .56 18 % .840 .109 4.547 .304 .84 14 % 1.050 .113 3.638 .533 1.12 14 l 1.315 .134 2.904 .861 1.67 11% m 1.660 .140 2.301 1.496 2.24 11% 1% 1.900 .145 2.010 2.036 2.68 11% 2 2.375 .154 1.608 3.356 3.61 11% 2% 2.875 .204 1.329 4.780 5.74 8 3 3.500 .217 1.091 7.383 7.54 8 3% 4.000 .226 .955 9.887 9.00 8 4 4.500 .237 .849 12.730 10.66 8 41/2 5.000 .246 .764 15.961 12.34 8 5 5.563 .259 .687 19.986 14.50 8 6 6.625 .280 .577 28.890 18.76 8 7 7.625 .301 .501 38.738 23.27 8 8 8.625 .322 .443 50.027 28.18 8 9 9.625 .344 .397 62.730 33.70 8 10 10.75 .366 .355 78.823 40.06 8 382 GENERAL RAILWAY SIGNAL COMPANY SQUARE HEAD LAG SCREWS Diameter in Inches %6 % %6 y 2 %6 % 8 /4 % 1 Length in Inches Average Weight per Hundred Lbs. Lbs. Lbs. Lbs. Lbs. Lbs. Lbs. Lbs. Lbs. 1% ! 8 /4 2 2V 4 2Y2 3 4.2 4.7 5.2 5.7 6.2 7.2 6.5 7.1 7.7 8.4 9.2 10.6 9.2 10.0 10.9 11.8 12.7 14.6 13.0 13.8 14.9 16.1 17.4 19.0 23.0 24.5 26.0 29.2 24.8 27.3 29.0 32.9 43.0 48.3 75.0 B% 8.2 12.0 16.6 21.5 32.5 36.9 53.8 78.5 90 4 9.2 13.5 18.8 24.0 35.9 41.0 59.6 82.0 99 4V 2 10.2 15.0 20.7 26.5 39.3 44.9 65.5 86.0 108 5 11.3 16.5 22.8 29.0 42.7 48.8 71.5 90.0 118 5% 12.4 18.0 24.9 31.5 46.1 52.7 77.5 98.0 128 6 13.5 19.5 27.0 34.0 49.5 56.6 83.5 106.0 138 NOTE. For dimensions of lag screw heads, see page 380. COMMON WIRE NAILS Size Length in Inches Diameter in Inches Approx. Number to Lb. Approx. Lbs. per 1000 2D 1 .072 876 1.14 3D 1% .080 568 1.76 4D 1% .100 316 3.16 5D 1% .100 271 3.69 6D 2 .113 181 5.53 7D 21/4 .113 161 6.21 8D 2V 2 .131 106 9.43 9D 2% .131 96 10.4 10D 3 .148 69 14.5 12D Stt .148 63 15.9 16D 3V 2 .162 49 20.4 20D 4 .192 31 32.3 30D 4% .207 24 41.7 40D 5 .225 18 55.6 SOD 5Va .244 14 71.4 60D 6 .263 11 90.9 ELECTRIC INTERLOCKING HANDBOOK 383 TABLE OF BOARD MEASURE Size Length in Feet 10 12 14 16 18 Feet Board Measure 1x2 1% 2 2% 2% 3 1 x4 3% 4 4% 5% 6 1 x6 5 6 7 8 9 1x8 6% 8 9% 10% 12 1x10 8% 10 11% 131/8 15 1x12 10 12 14 16 18 1 x 14 11 73 14 16% 18% 21 2x4 6% 8 9% 10% 12 2x6 10 12 14 16 18 2x8 131/3 16 18% 211/8 24 2x10 16% 20 23V 3 26% 30 2x12 20 24 28 32 36 2x14 231/3 28 32% 37% 42 3x8 20 24 28 32 36 3x10 25 30 35 40 45 3x12 30 36 42 48 54 3x14 35 42 49 56 63 4x4 131/3 16 18% 21% 24 4x6 20 24 28 32 36 4x8 26% 32 37% 42% 48 4x 10 33% 40 46% 53% 60 4x12 40 48 56 64 72 4x14 46% 56 65% 74% 84 NOTE. Length in feet X width in feet X thickness in inches number of feet board measure. (1 cu. ft. of lumber = 12 board feet.) 384 GENERAL RAILWAY SIGNAL COMPANY BAUME'S HYDROMETER AND SPECIFIC GRAVITIES COMPARED Liquids Liquids Liquids Liquids Degrees Baume Heavier than Water, Lighter than Water, Degrees Baume Heavier than Water, Lighter than Water, Sp. Gr. Sp. Gr. Sp. Gr. Sp. Gr. 0.0 .000 28.0 1.239 0.886 1.0 .007 29.0 1.250 0.881 2.0 .014 30.0 1.261 0.875 3.0 .021 31.0 1.272 0.870 4.0 .028 32.0 1.283 0.864 5.0 .036 33.0 1.295 0.859 6.0 .043 34.0 1.306 0.854 7.0 .051 35.0 1.318 0.849 8.0 1.058 36.0 1.330 0.843 9.0 1.066 37.0 1.343 0.838 10.0 1.074 1.000 38.0 1.355 0.833 11.0 1.082 0.993 39.0 1.368 0.828 12.0 1.090 0.986 40.0 1.381 0.824 13.0 1.099 0.979 41.0 1.394 0.819 14.0 1.107 0.972 42.0 1.408 0.814 15.0 1.115 0.966 44.0 1.436 0.805 16.0 1.124 0.959 46.0 .465 0.796 17.0 1.133 0.952 48.0 .495 0.787 18.0 1.142 0.946 50.0 .526 0.778 19.0 1.151 0.940 52.0 .559 0.769 20.0 .160 0.933 54.0 .593 0.761 21.0 .169 0.927 56.0 .629 0.753 22.0 .179 0.921 58.0 .667 0.745 23.0 .189 0.915 60.0 .706 0.737 24.0 .198 0.909 65.0 .813 0.718 25.0 .208 0.903 70.0 .933 0.700 26.0 .219 0.897 75.0 2.071 0.683 27.0 .229 0.892 Reprinted by permission from "Kent's Mechanical Engineers' Pocket Book." ELECTRIC INTERLOCKING HANDBOOK 385 SPECIFIC GRAVITY OF LIQUIDS AT 60 DEGREES FAHR. Acid, Muriatic 1.200 Oil, Olive, .... . 0.92 Acid, Nitric, 1.217 Oil, Palm . 0.97 Acid, Sulphuric, 1.849 Oil, Petroleum, . . . 0.78 toO 88 Alcohol, pure, 0.794 Oil, Rape, .... . 0.92 Alcohol, 95 per cent., . . 0.816 Oil, Turpentine, . . . 0.87 Alcohol, 50 per cent., . . 0.934 Oil, Whale, . . . . 0.92 Ammonia, 27 .9 per cent., . 0.891 Tar, . 1. Bromide, 2.97 Vinegar, .... . .1.08 Carbon, disulphide, . . . 1.26 Water, . 1. Ether, Sulphuric 0.72 Water, Sea, . . . . 1.026 to 1 .03 Oil, Linseed, 0.94 Reprinted by permission from "Kent's Mechanical Engineers' Pocket Book." SPECIFIC GRAVITY AND WEIGHT OF WOOD Specific Gravity Weight per Cubic Foot, Pounds Specific Gravity Weight per I Cubic Foot, Pounds Avge. Avge. Alder 0.56 to 0.80 0.68 42 Hornbeam, 0.76 0.76 47 Apple 0.73to0.790.76 47 Juniper, . . 0.56 0.56 35 Ash, .... 0.60to0.840.72 45 Larch, . . . 0.56 056 35 Bamboo, . . 0.31 toO. 40 0.35 22 Lignum vitse 0.65 to 1.33 1.00 62 Beech, . . . 0.62 to 0.85 0.73 46 Linden, . . 0.604 37 Birch, .... 0.56 to 0.74 0.65 41 Locust, . . 0.728 46 Box, .... 0.91 to 1.33 1.12 70 Mahogany, . 0.56 to 1.06 0.81 51 Cedar 0.49 to 0.75 0.62 39 Maple,. . . 0.57 to 0.79 0.68 42 Cherry, . . . 0.61 to 0.72 0.66 41 Mulberry, . 0.56 to 0.90 0.73 46 Chestnut, . . 0.46 to 0.66 0.66 35 Oak, Live, . 0.96 to 1.26 1.11 69 Cork 0.24 0.24 15 Oak, White, 0.69 to 0.86 0.77 48 Cypress, . . , 0.41to0.660.53 33 Oak, Red, . 0.73 to 0.75 0.74 46 Dogwood, . . 0.76 0.76 47 Pine, White, 0.35 to 0.55 0.45 28 Ebony, . . . 1.13 to 1.33 1.23 76 Pine.Yellow, 0.46 to 0.76 0.61 38 Elm, .... 0.55 to 0.78 0.61 38 Poplar, . . 0.38 to 0.58 0.48 30 Fir, 0.48 to 0.70 0.59 37 Spruce, . . 0.40 to 0.50 0.45 28 Gum, .... 0.84 to 1.00 0.92 57 Sycamore, . 0.59 to 0.62 0.60 37 Hackmatack, . 0.59 0.59 37 Teak, . . . 0.66 to 0.98 0.82 51 Hemlock, . . 0.36to0.41 0.38 24 Walnut, . . 0.50 to 0.67 0.58 36 Hickory, . . . 0.69 to 0.94 0.77 48 Willow, . . 0.49 to 0.59 0.54 34 Holly 0.76 0.76 47 Reprinted by permission from "Kent's Mechanical Engineers' Pocket Book." 386 GENERAL RAILWAY SIGNAL COMPANY SPECIFIC GRAVITY AND WEIGHT OF STONES, BRICK, CEMENT, ETC. (Pure Waters 1.00.) Sp. Gr. Lb. per Cu. Ft. Asphaltum, 1.39 87 Brick, Soft, 1.6 100 Brick, Common, 1.79 112 Brick Hard . 2 125 Brick Pressed 2 16 135 Brick, Fire, 2.24 to 2. 4 140 to 150 Brick Sand-lime 2 18 136 Brickwork in mortar, 1.6 1.79 100 112 Cement, American, natural, .... Cement, Portland, Cement, Portland, loose, 2.8 to 3. 2 3. 05 to 3. 15 92 Cement, Portland, in barrels, . . . Clay 1 92 to 2 4 115 120 to 150 Concrete, 1.92 to 2. 48 120 to 155 Earth loose . 1 15 to 1 28 72 to 80 Earth rammed, 1 44 to 1 .76 90 to 110 Emery, 4. 250 Glass . .... 25 to 2 75 156 to 172 Glass, flint, 2.88 to 3. 14 180 to 196 Gneiss 1 2 56 to 2 72 160 to 170 Granite ) Gravel, Gypsum, Hornblende Ice Lime, quick, in bulk Limestone, 1.6 to 1.92 2. 08 to 2. 4 3.2 to 3. 52 0.88 to 0.92 0.8 to 0.96 2.30 to 2. 90 100 to 120 130 to 150 200 to 220 55 to 57 50 to 60 140 to 185 Magnesia, Carbonate, Marble Masonry, dry rubble, Masonry, dressed, 2.4 2. 56 to 2. 88 2. 24 to 2. 56 2.24 to 2. 88 150 160 to 180 140 to 160 140 to 180 Mica 2.80 175 Mortar, .44 to 1 .6 67 to 1.92 90 to 100 104 to 120 Pitch, .15 72 Plaster of Paris, Quartz, .50 to 1.81 .64 93 to 113 165 Sand . . .44 to 1.76 90 to 110 Sand, wet, Sandstone .89 to 2. 07 2.24 to 2. 4 118 to 129 140 to 150 Slate 2.72 to 2. 88 170 to 180 Soapstone 2.65 to 2. 8 166 to 175 Stone various, 2.16 to 3. 4 135 to 200 Trap, Tile 2.72 to 3. 4 1.76 to 1.92 170 to 200 110 to 120 Reprinted by permission from Kent's "Mechanical Engineers' Pocket Book.' ELECTRIC INTERLOCKING HANDBOOK 387 SPECIFIC GRAVITY AND WEIGHT OF METALS Specific Gravity. Range According to Several Specific Grav- ity. Approx. Mean Value, used in Weight per Cubic Foot Weight per Cubic Inch Authorities Oo,lculntion of Weight Lbs. Lbs. Aluminum, .... 2.56 to 2.71 2.67 166.5 0.0963 Antimony 6.66 to 6.86 6.76 421.6 0.2439 Bismuth, 9.74 to 9.90 9.82 612.4 0.3544 Brass: Copper-fZinc 80 20 1 rs.eo 536.3 0.3103 70 30 1 60 40 ( 50 50 J 7.8 to 8.6 J 8.40 1 8.36 [8.20 523.8 521.3 511.4 0.3031 0.3017 0.2959 (Cop., 95 to 80 ) Bronze lTin, 5 to 20 \ 8.52 to 8.96 8.853 552. 0.3195 Cttdmiuin 8.6 to 8.7 8.65 539. 0.3121 Calcium 1.58 1.58 98.5 0.0570 Chromium, 5.0 5.0 311.8 0.1804 Cobalt 8.5 to 8.6 8.55 533.1 0.3085 Gold, pure 19.245 to 19.361 19.258 1200.9 .6949 Copper . . . 8.69 to 8.92 8.853 552. 0.3195 Indium, 22.38 to 23. 22.38 1396. 0.8076 Iron, Cast, 6.85 to 7.48 7.218 450. 0.2604 Iron, Wrought, . . . 7.4 to 7.9 7.70 480. 0.2779 Lead 11 .07 to 11 .44 11.38 709.7 o.'Jioe Manganese, 7. to 8. 8. 499. 0.2887 Magnesium, 1.69 to 1.75 1.75 109. 0.0641 {32 13.60 to 13. 62 13.62 849.3 0.4915 60 13.58 13.58 846.8 0.4900 212 13.37 to 13. 38 13.38 834.4 0.4828 Nickel 8. 279 to 8.93 8.8 548.7 0.3175 Platinum 20.33 to 22 .07 21.5 1347.0 0.7758 Potassium 0.865 0.865 53.9 0.0312 Silver, 10.474 to 10.511 10.505 655.1 0.3791 Sodium, 0.97 0.97 60.5 0.0350 Steel 7.69* to 7.93?t 7.854 "489 . 6 . 2834 Tin, ' 7. 291 to 7.409 7.350 458.3 0.2652 Titanium . 5.3 5.3 330.5 0.1913 Tungsten, 17. to 17. 6 17.3 1078.7 0.6243 Zinc 6.86 to 7.20 7.00 436.5 0.2526 * Hard and burned. t Very pure and soft. The sp. gr. decreases as the carbon is increased. In the first column of figures the lowest are usually those of cast metals, which are more or less porous; the highest are of metals finely rolled or drawn into wire. Reprinted by permission from "Kent's Mechanical Engineers' Pocket Book." 388 GENERAL RAILWAY SIGNAL COMPANY TABLES OF WEIGHTS AND MEASURES LINEAR MEASURE 12 inches (in.), .... =1 foot (ft.) 3 feet, =1 yard (yd.) 5. 5 yards, =lrod(rd.) 40 rods, =-1 furlong (fur.) 8 furlongs, =1 mile (mi.) 1 mi. -8 fur. =320 rods -1760 yd. -=5280 ft. = 63, 360 in. SQUARE MEASURE 144 square inches (sq. in.), =1 square foot (sq. ft.) 9 square feet, .... =1 square yard (sq. yd.) 30*4 square yards,. ... =1 square rod (sq. rd.) 160 square rods, . . . . = 1 acre (A) 640 acres, =1 square mile (sq. mi.) 1 sq. mi. -640 acres = 102,400 sq. rd. =3,097,600 sq. yd.= 27,878,400 sq. ft. =4,014,489,600 sq. in. CUBIC MEASURE 1,728 cubic inches (cu. in.), =1 cubic foot (cu. ft.) 27 cubic feet, =1 cubic yard (cu. yd.) 128 cubic feet, =lcord(cd.) 24% cubic feet, =1 perch (P.) 1 cu. yd. =27 cu. ft. =46, 656 cu. in. MEASURES OP ANGLES OR ARCS 60 seconds ("), .... =1 minute (0 60 minutes, =1 degree () 90 degrees, =1 right angle or quadrant ( D ) 360 degrees, =1 circle (cir.) 1 cir. =360 = 21,600' = 1,296,000". AVOIRDUPOIS WEIGHT 437.5 grains (gr.), .... =1 ounce (oz.) 16 ounces, =1 pound (Ib.) 100 pounds, =1 hundredweight (cwt.) 20 cwt. or 2,000 Ib., . . =1 ton (T.) 1 T. =20 cwt. = 2,000 Ib. =32,000 oz. = 14,000,000 gr. The avoirdupois pound contains 7,000 grains. DRY MEASURE , 2 pints (pt.), =1 quart (qt.) 8 quarts, =1 peck (pk.) 4 pecks, = 1 bushel (bu.) 1 bu.=4 pk. = 32 qt. = 64 pt. The U. S. struck bushel contains 2,150.42 cubic inches = 1.2444 cubic feet. By law, its dimensions are those of a cylinder 18V2 inches in diameter and 8 inches deep. The ELECTRIC INTERLOCKING HANDBOOK 389 heaped bushel is equal to 1 1 A struck bushels, the cone being six inches high. The dry gallon contains 268.8 cubic inches, being % of a struck bushel. For approximations, the bushel may be taken at 1}4 cubic feet, or a cubic foot may be considered % of a bushel. The British bushel contains 2,218.19 cubic inches -1.2837 cubic feet = 1.032 U. S. bushels. LIQUID MEASURE 4 gills (gi.), = lpint(pt.) 2 pints, =1 quart (qt.) 4 quarts, =1 gallon (gal.) 3iy 2 gallons, ...... =1 barrel (bbl.) 2 barrels, = 1 hogshead (hhd.) 1 hhd. =2 bbl. = 63 gal. =252 qt. = 504 pt. = 2,016 gi. The U. S. gallon contains 231 cubic inches = .134 cubic feet approximate ; or 1 cubic foot contains 7.481 gallons. The fol- lowing cylinders contain the given measures very closely : Diam. Height Gill, 1% in. 3 in. Pint, 3V2 in. 3 in. Quart, .... 3 J /2 in. 6 in. Gallon, . 8 gallons, 10 gallons, Diam. Height 7 in. 6 in. 14 in. 12 in. 14 in. 15 in. foot When water is at its maximum density, 1 cubic weighs 62.425 pounds and 1 gallon weighs 8.345 pounds. For approximations, 1 cubic foot of water is considered equal to 1V-2 gallons and 1 gallon as weighing 8Vs pounds. The British Imperial gallon, both liquid and dry, contains 277.274 cubic inches =.16046 cubic feet, and is equivalent to the volume of 10 pounds of pure water at 62 degrees Fahr. To reduce British to U. S. liquid gallons, multiply by 1.2. Con- versely, to convert U. S. into British liquid gallons, divide by 1.2; or, increase the number of gallons 3 /5. MISCELLANEOUS TABLE 12 articles, =1 dozen. 12 dozen, ==1 gross. 12 gross, = 1 great gross. 2 articles, =1 pair. 20 articles, =1 score. 24 sheets, =1 quire. 20 quires, =1 ream. 390 GENERAL RAILWAY SIGNAL COMPANY FRENCH OR METRIC MEASURE The metric unit of length is the metre = 39. 37 inches. The metric unit of weight is the gram = 15.432 grains. The following prefixes are used for subdivisions and multi- ples: Milli = 1/1000, Centi = 1/100, Deci = l/10, Deca = 10, Hecto = 100, Kilo = 1000, Myria = 10,000. FRENCH EQUIVALENTS OF AMERICAN AND BRITISH MEASURE MEASURES OP LENGTH French British and U. S. (39.37 inches 1 metre, = ' or 3.28083 feet ( or 1.09361 yards .3048 metre, =1 foot 1 centimetre, = .3937 inch 2.54 centimetres, =1 inch 1 millimetre, 25.4 millimetres, =1 inch 1 kilometre, = j 1093.. 61 yard 0.62137 mile MEASURES OF SURFACE French British and U. S, ( 10.764 square feet 1 square metre, -= -j 1496 square yard .836 square metre, =1 square yard .0929 square metre, =1 square foot 1 square centimetre, =.155 square inch 2 square centimetres, . . . . = 1 square inch 6.452 square centimetres 1 square millimetre, f .00155 square inch \ 1973.5 circular mils. 645.2 square millimetres, . . . . = 1 square inch 1 centiare = l square metre,. . =10.764 square feet 1 are = 1 square decametre, . . =1076.41 square feet 1AA ( 107641 square feet 1 hectare = 100 ares, == j 2.4711 acres , ., / .386109 square mile 1 square kilometre, m < 247 11 acres 1 square myriametre, .... =38.6109 square miles Reprinted by permission from " Kent's Mechanical Engineer's Pocket Book." ELECTRIC INTERLOCKING HANDBOOK 391 MEASURES OF VOLUME French British and U. S. { 35.314 cubic feet 1 cubic metre, = ] 1.308 cubic yards .7645 cubic metre, =1 cubic yard .02832 cubic metre, =1 cubic foot 1 cubic decimetre, : 28.32 cubic decimetres, ..... =1 cubic foot 1 cubic centimetre, ..... =.061 cubic inch 16.387 cubic centimetres, ..... =1 cubic inch 1 cubic centimetre = 1 millilitre, = .061 cubic inch 1 centilitre, ......... = .610 cubic inch 1 decilitre, ......... =6.102 cubic inches 1 litres cubic decimetre, . - | 1 hectolitre or decistere, . . . = m . S 1 stere, kilolitre, or cubic metre, - { MEASURES OF CAPACITY French British and U. S. (61.023 cubic inches .03531 cubic foot .2642 gallon (Am.) 2.202 pounds of water at 62 Fahr. 28.317 litres, .......... =1 cubic foot 4.543 litres, .......... =1 gallon (British) 3.785 litres, .......... =1 gallon (American) MEASURES OF WEIGHT French British and U. S. 1 gramme, ......... = 15.432 grains .0648 gramme, ......... =1 grain . 28.35 grammes, ......... = 1 ounce avoirdupois 1 kilogramme, ....... =2.2046 pounds .4536 kilogramme ........ =1 pound f.9842 ton of 2,240 1 tonne or metric ton, pounds 1,000 kilogrammes, ....... =1 19.68 cwts. i. 2204.6 pounds 1.016 metric tons, = [1 ton of 2,240 1,016 kilogrammes, ....... = [pounds Reprinted by permission from, "Kent's Mechanical Engineers' Pocket Book." 392 GENERAL RAILWAY SIGNAL COMPANY TEMPERATURES, FAHRENHEIT AND CENTIGRADE F. C. F. C. F. C. F. C. F. C. || F. C. F. C. -40 40. 26 3.3 92 33.3 158 70. 224 106.7 290 143.3 360 182.2 39 39.4 27 2.8 93 33.9 159 70.6 225 107.2 291 143.9 370 187.8 -38 -38.9 28 2.2 94 34.4 160 71.1 226 107.8 292 144.4 380 193.3 37 38.3 29 -1.7 95 35. 161 71.7 227 108.3 293 145. 390 198.9 -36 37.8 30 1.1 96 35.6 162 72.2 228 108.9 294 145.6 400 204.4 35 -37.2 31 -0.6 97 36.1 163 72.8 229 109.4 295 146.1 410 210. 34 -36.7 32 0. 98 36.7 164 73.3 230 110. 296 146.7 420 215.6 33 -36.1 33 +0.6 99 37.2 165 73.9 231 110.6 297 147.2 430 221.1 -32 35.6 34 1.1 100 37.8 166 74.4 232 111.1 298 147.8 440 226.7 31 -35. 35 1.7 101 38.3 167 75. 233 111.7 299 148.3 450 232.2 -30 34.4 36 2.2 102 38.9 168 75.6 234 112.2 300 148.9 460 237.8 -29 -33.9 37 2.8 103 39.4 169 76.1 235 112.8 301 149.4 470 243.3 28 33.3 38 3.3 104 40. 170 76.7 236 113.3 302 150. 480 248.9 27 -32.8 39 3.9 105 40.6 171 77.2 237 113.9 303 150.6 490 254.4 26 32.2 40 4.4 106 41.1 172 77.8 238 114.4 304 151.1 500 260. -25 -31.7 41 5. 107 41.7 173 78.3 239 115. 305 151.7 510 265.6 24 31.1 42 5.6 108 42.2 174 78.9 240 115.6 306 152.2 520 271.1 -23 -30.6 43 6.1 109 42.8 175 79.4 241 116.1 307 152.8 530 276.7 22 -30. 44 6.7 110 43.3 176 80. 242 116.7 308 153.3 540 282.2 -21 29.4 45 7.2 111 43.9 177 80.6 243 117.2 309 153.9 550 287.8 20 -28.9 46 7.8 112 44.4 178 81.1 244 117.8 310 154.4 560 293.3 -19 -28.3 47 8.3 113 45. 179 81.7 245 118.3 311 155. 570 298.9 18 27.8 48 8.9 114 45.6 180 82.2 246 118.9 312 155.6 580 304.4 17 -27.2 49 9.4 115 46.1 181 82.8 247 119.4 313 156.1 590 310. 16 -26.7 50 10. 116 46.7 182 83.3 248 120. 314 156.7 600 315.6 15 26.1 51 10.6 117 47.2 183 83.9 249 120.6 315 157.2 610 321.1 14 25.6 52 11.1 118 47.8 184 84.4 250 121.1 316 157.8 620 326.7 -13 -25. 53 11.7 119 48.3 185 85. 251 121.7 317 158.3 630 332.2 12 24.4 54 12.2 120 48.9 186 85.6 252 122.2 318 158.9 640 337.8 11 -23.9 55 12.8 121 49.4 187 86.1 253 122.8 319 159.4 650 343.3 10 -23.3 56 13.3 122 50. 188 86.7 254 123.3 320 160. 660 348.9 9 22.8 57 13.9 123 50.6 189 87.2 255 123.9 321 160.6 670 354.4 8 -22.2 58 14.4 124 51.1 190 87.8 256 124.4 322 161.1 680 360. 7 21.7 59 15. 125 51.7 191 88.3 257 125. 323 161.7 690 J365.6 6 21.1 60 15.6 126 52.2 192 88.9 258 125.6 324 162.2 700 371.1 5 20.6 61 16.1 127 52.8 193 89.4 259 126.1 325 162.8 710 |376.7 4 -20. 62 16.7 128 53.3 194 90. 260 126.7 326 163.3 720 382.2 3 19.4 63 17.2 129 53.9 195 90.6 261 127.2 327 163.9 730 387.8 2 -18.9 64 17.8 130 54.4 196 91.1 262 127.8 328 164.4 740 393.3 * 18.3 65 18.3 131 55. 197 91.7 263 128.3 329 165. 750 398.9 17.8 66 18.9 132 55.6 198 92.2 264 128.9 330 165.6 760 404.4 + 1 17.2 67 19.4 133 56.1 199 92.8 265 129.4 331 166.1 770 410. 2 16.7 68 20. 134 56.7 200 93.3 266 130. 332 166.7 780 415.6 3 16.1 69 20.6 135 57.2 201 93.9 267 130.6 333 167.2 790 421.1 4 15.6 70 21.1 136 57.8 202 94.4 268 131.1 334 167.8 800 426.7 5 15. 71 21.7 137 58.3 203 95. 269 131.7 335 168.3 810 432.2 6 14.4 72 22.2 138 58.9 204 95.6 270 132.2 336 168.9 820 437.8 7 -13.9 73 22.8 139 59.4 205 96.1 271 132.8 337 169.4 830 443.3 8 13.3 74 23.3 140 60. 206 96.7 272 133.3 338 170. 840 448.9 9 -12.8 75 23.9 141 60.6 207 97.2 273 133.9 339 170.6 850 454.4 10 12.2 76 24.4 142 61.1 208 97.8 274 134.4 340 171.1 860 460. 11 11.7 77 25. 143 61.7 209 98.3 275 135. 341 171.7 870 465.6 12 11.1 78 25.6 144 62.2 210 98.9 276 135.6 342 172.2 880 471.1 13 10.6 79 26.1 145 62.8 211 99.4 277 136.1 343 172.8 890 476.7 14 10. 80 26.7 146 63.3 212 100. 278 136.7 344 173.3 900 482.2 15 9.4 81 27.2 147 63.9 213 100.6 279 137.2 345 173.9 910 487.8 16 8.9 82 27.8 148 64.4 214 101.1 280 137.8 346 174.4 920 493.3 17 8.3 83 28.3 149 65. 215 101.7 281 138.3 347 175. 930 498.9 18 7.8 84 28.9 150 65.6 216 102.2 282 138.9 348 175.6 940 504.4 19 - 7.2 85 29.4 151 66.1 217 102.8 283 139.4 349 176.1 950 510. 20 6.7 86 30. 152 66.7 218 103.3 284 140. 350 176.7 960 515.6 21 6.1 87 30.6 153 67.2 219 103.9 285 140.6 351 177.2 970 521.1 22 5.6 88 31.1 154 67.8 220 104.4 286 141.1 352 177.8 980 526.7 23 5. 89 31.7 155 68.3 221 105. 287 141.7 353 178.3 990 532.2 24 4.4 90 32.2 156 68.9 222 105.6 288 142.2 354 178.9 1000 537.8 25 3.9 91 32.8 157 69.4 223 106.1 289 142.8 355 179.41010 543 3 Reprinted by -permission from "Kent's Mechanical Engineers' Pocket Book." ELECTRIC INTERLOCKING HANDBOOK 393 TEMPERATURES, CENTIGRADE AND FAHRENHEIT c. F. C. F. C. F. C. F. C. F. C. F. C. F. 40 -40. 26 78.8 92 197.6 158 316.4 224 435.2 290 554 950 1742 39 38.2 27 80.6 93 199.4 159 318.2 225 437. 300 572 960 1760 38 36.4 28 82.4 94 201.2 160 320. 226 438.8 310 590 970 1778 37 34.6 29 84.2 95 203. 161 321.8 227 440.6 320 608 980 1796 -36 -32.8 30 86. 96 204.8 162 323.6 228 442.4 330 626 990 1814 -35 -31. 31 87.8 97 206.6 163 325.4 229 444.2 340 644 1000 1832 34 29.2 32 89.6 98 208.4 164 327.2 230 446. 350 662 1010 1850 -33 -27.4 33 91.4 99 210.2 165 329. 231 447.8 360 680 1020 1868 32 -25.6 34 93.2 100 212. 166 330.8 232 449.6 370 698 1030 1886 -31 23.8 35 95. 101 213.8 167 332.6 233 451.4 380 716 1040 1904 30 22. 36 96.8 102 215.6 168 334.4 234 453.2 390 734 1050 1922 29 20.2 37 98.6 103 217.4 169 336.2 235 455. 400 752 1060 1940 -28 -18.4 38 100.4 104 219.2 170 338. 236 456.8 410 770 1070 1958 27 16.6 39 102.2 105 221. 171 339.8 237 458.6 420 788 1080 1976 26 14.8 40 104. 106 222.8 172 341.6 238 460.4 430 806 1090 1994 25 -13. 41 105.8 107 224.6 173 343.4 239 462.2 440 824 1100 2012 24 -11.2 42 107.6 108 226.4 174 345.2 240 464. 450 842 1110 2030 23 9.4 43 109.4 109 228.2 175 347. 241 465.8 460 860 1120 2048 22 7.6 44 111.2 110 230. 176 348.8 242 467.6 470 878 1130 2066 21 -5.8 45 113. 111 231.8 177 350.6 243 469.4 480 896 1140 2084 -20 4. 46 114.8 112 233.6 178 352.4 244 471.2 490 914 1150 2102 19 2.2 47 116.6 113 235.4 179 354.2 245 473. 500 932 1160 2120 18 0.4 48 118.4 114 237.2 180 356. 246 474.8 510 950 1170 2138 -17 + 1.4 49 120.2 115 239. 181 357.8 247 476.6 520 968 1180 2156 16 3.2 50 122. 116 240.8 182 359.6 248 478.4 530 986 1190 2174 15 5. 51 123.8 117 242.6 183 361.4 249 480.2 540 1004 1200 2192 -14 6.8 52 125.6 118 244.4 184 363.2 250 482. 550 1022 1210 2210 13 8.6 53 127.4 119 246.2 185 365. 251 483.8 560 1040 1220 2228 12 10.4 54 129.2 120 248. 186 366.8 252 485.6 570 1058 1230 2246 11 12.2 55 131. 121 249.8 187 368.6 253 487.4 580 1076 1240 2264 10 14. 56 132.8 122 251.6 188 370.4 254 489.2 590 1094 1250 2282 9 15.8 57 134.6 123 253.4 189 372.2 255 491. 600 1112 1260 2300 8 17.6 58 136.4 124 255.2 190 374. 256 492.8 610 1130 1270 2318 7 19.4 59 138.2 125 257. 191 375.8 257 494.6 620 1148 1280 2336 6 21.2 60 140. 126 258.8 192 377.6 258 496.4 630 1166 1290 2354 5 23. 61 141.8 127 260.6 193 379.4 259 498.2 640 1184 1300 2372 A 24.8 62 143.6 128 262.4 194 381.2 260 500. 650 1202 1310 2390 3 26.6 63 145.4 129 264.2 195 383. 261 501.8 660 1220 1320 2408 2 28.4 64 147.2 130 266. 196 384.8 262 .503.6 670 1238 1330 2426 1 30.2 65 149. 131 267.8 197 386.6 263 505.4 680 1256 1340 2444 32. 66 150.8 132 269.6 198 388.4 264 507.2 690 1274 1350 2462 + 1 33.8 67 152.6 133 271.4 199 390.2 265 509. 700 1292 13GO 2480 2 35.6 68 154.4 134 273.2 200 392. 266 510.8 710 1310 1370 2498 3 37.4 69 156.2 135 275. 201 393.8 267 512.6 720 1328 1380 2516 4 39.2 70 158. 136 276.8 202 395.6 268 514.4 730 1346 1390 2534 5 41. 71 159.8 137 278.6 203 397.4 269 516.2 740 1364 1400 2552 6 42.8 72 161.6 138 280.4 204 399.2 270 518. 750 1382 1410 2570 7 44.6 73 163.4 139 282.2 205 401. 271 519.8 760 1400 1420 2588 8 46.4 74 165.2 140 284. 206 402.8 272 521.6 770 1418 1430 2606 9 48.2 75 167. 141 285.8 207 404.6 273 523.4 780 1436 1440 2624 10 50. 76 168.8 142 287.6 208 406.4 274 525.2 790 1454 1450 2642 11 51.8 77 170.6 143 289.4 209 408.2 275 527. 800 1472 1460 2660 12 53.6 78 172 .4 144 291.2 210 410. 276 528.8 810 1490 1470 2678 13 55.4 79 174.2 145 293. 211 411.8 277 530.6 820 1508 1480 2696 14 57.2 80 176. 146 294.8 212 413.6 278 532.4 830 1526 1490 2714 15 59. 81 177.8 147 296.6 213 415.4 279 534.2 840 1544 1500 2732 16 60.8 82 179.6 148 298.4 214 417.2 280 536. 850 1562 1510 2750 17 62.6 83 181.4 149 300.2 215 419. 281 537.8 860 1580 1520 2768 18 64.4 84 183.2 150 302. 216 420.8 282 539.6 870 1598 1530 2786 19 66.2 85 185. 151 303.8 217 422.6 283 541.4 880 1616 1540 2804 20 68. 86 186.8 152 305.6 218 424.4 284 543.2 890 1634 1550 2822 21 69.8 87 188.6 153 307.4 219 426.2 285 545. 900 1652 1600 2912 22 71.6 88 190.4 154 309.2 220 428. 286 546.8 910 1670 1650 3002 23 73.4 89 192.2 155 311. 221 429.8 287 548.6 920 1688 1700 3092 24 75.2 90 194. 156 312.8 222 431.6 288, 550.4 930 1706 1750 3182 25 77. |l 91 195.8 157 314.6 223 433.4 289! 552.2 940 1724 1800 3272 Reprinted by permission from "Kent's Mechanical Engineers' Pocket Book.' 394 GENERAL RAILWAY SIGNAL COMPANY SQUARES, CUBES, SQUARE ROOTS AND CUBE ROOTS OF NUMBERS FROM 0.1 TO 100 No. Square Cube Sq. Root Cube Root No. Square Cube Sq. Root Cube Root 0.1 .01 .001 .3162 .4642 3.1 9.61 29.791 .761 .-458 .15 .0225 .0034 .3873 .5313 .2 10.24 32.768 .789 .474 .2 .04 .008 .4472 .5848 .3 10.89 35.937 .817 .489 .25 .0625 .0158 .500 .6300 .4 11.56 39.304 .844 .504 .3 .09 .027 .5477 .6694 .5 12.25 42.875 .871 .518 .35 .1225 .0429 .5916 .7047 .6 12.96 46.656 .897 .533 .4 .16 .064 .6325 .7368 .7 13.69 50.653 .924 .547 .45 .2025 .0911 .6708 .7663 .8 14.44 54.872 .949 .560 .5 .25 .125 .7071 .7937 .9 15.21 59.319 1.975 .574 .55 .3025 .1664 .7416 .8193 4. 16. 64. 2. .5874 .6 .36 .216 .7746 .8434 .1 16.81 68.921 2.025 .601 .65 .4225 .2746 .8062 .8662 .2 17.64 74.088 2.049 .613 .7 .49 .343 .8367 .8879 .3 18.49 79.507 2.074 .626 .75 .5625 .4219 .8660 .9086 .4 19.36 85.184 2.098 .639 .8 .64 .512 .8944 .9283 .5 20.25 91.125 2.121 .651 .85 .7225 .6141 .9219 .9473 .6 21.16 97.336 2.145 .663 .9 .81 .729 .9487 .9655 .7 22.09 103.823 2.168 .675 .95 .9025 .8574 .9747 .9830 .8 23.04 110.592 2.191 .687 t 1. 1. .9 24.01 117.649 2.214 .698 .05 1.1025 '.158 '.025 1.016 5. 25. 125. 2.2361 .7100 .1 1.21 .331 .049 1.032 .1 26.01 132.651 2.258 1.721 .15 1.3225 .521 .072 1.048 .2 27.04 140.608 2.280 1.732 .2 .44 .728 .095 1.063 .3 28.09 148.877 2.302 1.744 .25 .5625 .953 .118 1.077 .4 29.16 157.464 2.324 1.754 .3 .69 2.197 .140 1.091 .5 30.25 166.375 2.345 1.765 1.35 .8225 2.460 1.162 1.105 .6 31.36 175.616 2.366 1.776 1.4 : .96 2.744 1.183 .119 .7 32.49 185.193 2.387 1.786 1.45 2.1025 3.049 1.204 .132 .8 33.64 195.112 2.408 1.797 1.5 2.25 3.375 .2247 .1447 .9 34.81 205.379 2.429 1.807 1.55 2.4025 3.724 .245 .157 6. 36. 216. 2.4495 1.8171 1.6 2.56 4.096 .265 .170 .1 37.21 226.981 2.470 .827 1.65 2.7225 4.492 .285 .182 .2 38.44 238.328 2.490 .837 1.7 2.89 4.913 .304 .193 .3 39.69 250.047 2.510 .847 1.75 3.0625 5.359 .323 .205 .4 40.96 262.144 2.530 .857 1.8 3.24 5.832 .342 .216 .5 42.25 274.625 2.550 .866 1.85 3.4225 6.332 .360 .228 .6 43.56 287.496 2.569 .876 1.9 3.61 6.859 .378 .239 .7 44.89 300.763 2.588 .885 1.95 3.8025 7.415 .396 .249 .8 46.24 314.432 2.608 .895 2. 4. 8. .4142 .2599 .9 47.61 328.509 2.627 .904 .1 4.41 9.261 .449 1.281 7. 49. 343. 2.6458 .9129 .2 4.84 10.648 1.483 1.301 .1 50.41 357.911 2.665 .922 .3 5.29 12.167 1.517 1.320 .2 51.84 373.248 2.683 .931 .4 5.76 13.824 1.549 1.389 .3 53.29 389.017 2.702 .940 .5 6.25 15.625 1.581 1.357 .4 54.76 405.224 2.720 .949 .6 6.76 17.576 1.612 1.375 .5 56.25 421.875 2.739 .957 .7 7.29 19.683 1.643 1.392 .6 57.76 438.976 2.757 1.966 .8 7.84 21.952 1.673 1.409 .7 59.29 456.533 2.775 1.975 .9 8.41 24.389 1.703 1.426 .8 60.84 474.552 2.793 1.983 3. 9. 27. 1.7321 1.4422 .9 62.41 493.039 2.811 1.992 Reprinted by permission from "Kent's Mechanical Engineers' Pocket Book." ELECTRIC INTERLOCKING HANDBOOK 395 No. Square Cube Sq. Root Cube Root No. Sq. Cube Sq. Root Cube Root 8. 64. 512. 2.8284 2. 45 2025 91125 6.7082 3.5569 .1 65.61 531.441 2.846 2.008 46 2116 97336 6.7823 3.5830 .2 67.24 551.368 2.864 2.017 47 2209 103823 6.8557 3.6088 .3 68.89 571.787 2.881 2.025 48 2304 110592 6.9282 3.6342 A 70.56 592.704 2.898 2.033 49 2401 117649 7. 3.6593 .5 72.25 614.125 2.915 2.041 50 2500 125000 7.0711 3.6840 .6 73.96 636.056 2.933 2.049 51 2601 132651 7.1414 3.7084 .7 75.69 658.503 2.950 2.057 52 2704 140608 7.2111 3.7325 .8 77.44 681.472 2.966 2.065 53 2809 148877 7.2801 3.7563 .9 79.21 704.969 2.983 2.072 54 2916 157464 7.3485 3.7798 9. 81. 729. 3. 2.0801 55 3025 166375 7.4162 3.8030 .1 82.81 753.571 3.017 2.088 56 3136 175616 7.4833 3.8259 .2 84.64 778.688 3.033 2.095 57 3249 185193 7.5498 3.8485 .3 86.49 804.357 3.050 2.103 58 3364 195112 7.6158 3.8709 .4 88.36 830.584 3.066 2.110 59 3481 205379 7.6811 3.8930 .5 90.25 857.375 3.082 2.118 60 3600 216000 7.7460 3.9149 .6 92.16 884.736 3.098 2.125 61 3721 22G981 7.8102 3.9365 .7 94.09 912.673 3.114 2.133 62 3844 238328 7.8740 3.9579 .8 96.04 941.192 3.130 2.140 63. 3969 250047 7.9373 3.9791 .9 98.01 970.299 3.146 2.147 64 4096 262144 8. 4. 10 100 1000 3.1623 2.1544 65 4225 274625 8.0623 4.0207 11 121 1331 3.3166 2.2240 66 4356 287496 8.1240 4.0412 12 144 1728 3.4641 2.2894 67 4489 300763 8.1854 4.0615 13 169 2197 3.6056 2.3513 68 4624 314432 8.2462 4.0817 14 196 2744 3.7417 2.4101 69 4761 328509 8.3066 4.1016 15 225 3375 3.8730 2.4662 70 4900 343000 8.3666 4.1213 16 256 4096 4. 2.5198 71 5041 357911 8.4261 4.1408 17 289 4913 4.1231 2.5713 72 5184 373248 8.4853 4.1602 18 324 5832 4.2426 2.6207 73 5329 389017 8.5440 4.1793 19 361 6859 4.3589 2.6684 74 5476 405224 8.6023 4.1983 20 400 8000 4.4721 2.7144 75 5625 421875 8.6603 4.2172 21 441 9261 4.5826 2.7589 76 5776 438976 8.7178 4.2358 22 484 10648 4.6904 2.8020 77 5929 456533 8.7750 4.2543 23 529 12167 4.7958 2.8439 78 6084 474552 8.8318 4.2727 24 576 13824 4.8990 2.8845 79 6241 493039 8.8882 4.2908 25 625 15625 5. 2.9240 80 6400 512000 8.9443 4.3089 26 676 17576 5.0990 2.9625 81 6561 531441 9. 4.3267 27 729 19683 5.1962 3. 82 6724 551368 9.0554 4.3445 28 784 21952 5.2915 3.0366 83 6889 571787 9.1104 4.3621 29 841 24389 5.3852 3.0723 84 7056 592704 9.1652 4.3795 30 900 27000 5.4772 3.1072 85 7225 614125 1 9.2195 4.3968 31 961 29791 5.5678 3.1414 86 7396 636056 9.2736 4.4140 32 1024 32768 5.6569 3.1748 87 7569 658503 9.3276 4.4310 33 1089 35937 5.7446 3.2075 88 7744 681472 9.3808 4.4480 34 1156 39304 5.8310 3.2396 89 7921 704969 9.4340 4.4647 35 1225 42875 5.9161 3.2711 90 8100 729000 9.4868 4.4814 36 1296 46656 6. 3.3019 91 8281 753571 9.5394 4.4979 37 1369 50653 6.0828 3.3322 92 8464 778688 9.5917 4.5144 38 1444 54872 6.1644 3.3620 93 8649 804357 9.6437 4.5307 39 1521 59319 6.2450 3.3912 94 8836 830584 9.6954 4.5468 40 1600 64000 6.3246 3.4200 95 9025 857375 9.7468 4.5629 41 1681 68921 6.4031 3.4482 96 9216 884736 9.7980 4.5789 42 1764 74088 6.4807 3.4760 97 9409 912673 9.8489 4.5947 43 1849 79507 6.5574 3.5034 98 9604 941192 9.8995 4.6104 44 1936 85184 6.6332 3.5303 99 9801 970299 9.9499 4.6261 Reprinted by permission from "Kent's Mechanical Engineers' Pocket Book." 396 GENERAL RAILWAY SIGNAL COMPANY COMMON FRACTIONS AND THEIR EQUIVALENTS IN DECIMAL INCHES AND MILLIMETERS Fraction Inches Milli- meters Fraction Inches Milli- meters 1/64 .0156 .397 3 %4 .5156 13.10 V32 .0313 .79 17 /32 .5313 13.50 %4 .0469 1.19 S %4 .5469 13.89 *4 %2 .0625 1.59 %e J %a .5625 14.29 %4 .0781 1.98 3 %4 .5781 14.69 %2 %4 .0938 .1094 2.38 2.78 19 /32 3 %4 .5938 .6094 15.09 15.48 % y 32 .1250 3.18 % 2 %2 .6250 15.88 %4 .1406 3.57 4 V64 .6406 16.28 %2 .1563 3^97 21 /32 .6563 16.67 ^e* .1719 4.37 4 %4 .6719 17.07 %6 %2 .1875 4.76 !%e 22 /32 .6875 17.47 13 /64 .2031 5.16 45 /64 .7031 17.86 7 /32 .2188 5.56 2 %2 .7188 18.26 15 /64 .2344 5.95 4 %4 .7344 18.66 H % 2 .2500 6.35 % 24 /32 .7500 19.01 17 /64 .2656 6.75 4 %4 .7656 19.45 %2 .2813 7.15 2 %2 .7813 19.85 1P /64 .2969 7.54 5 %4 .7969 20.25 5 /16 10 /32 .3125 7.94 13 A 2 %2 .8125 20.64 21 /64 .3281 8.34 5 %4 .8281 21.04 1 V32 .3438 8.73 2 %2 .8438 21.44 2 %4 .3594 9.13 G %4 .8594 21.83 % 1%2 .3750 9.53 % 28 /83 .8750 22.23 25 /64 .3906 9.92 5 %4 .8906 22.63 13 /32 .4063 10.32 2 %2 .9063 23.02 2 %4 .4219 10.72 5 %4 .9219 23.42 Vie i% 2 .4375 11.12 15 /ie 3 %2 .9375 23.82 2 %4 .4531 * 11.51 61 /64 .9531 24.22 *%2 .4688 11.91 3 V32 .9688 24.61 3 V'e4 .4844 12.31 6 %4 .9844 25.01 % 16 /32 .5000 12.70 1 8 %2 1 . 0000 25 .41 ELECTRIC INTERLOCKING HANDBOOK 397 CIRCUMFERENCE AND AREAS OF CIRCLES Diam. CIrcum. Area Diam. Circum. Area Diam. Circum. Area %4 .04909 .00019 3V2 7.8540 4.9087 6% 20.813 34.472 $* .09818 .00077 %6 8.0503 5.1572 % 21.206 35.785 %4 .14726 .00173 % 8.2467 5.4119 % 21.598 37.122 %e . 19635 .00307 *Me 8.4430 5.6727 7. 21.991 38.485 %2 .29452 .00690 % 8.6394 5.9396 Vs 22.384 39.871 % .39270 .01227 13 Ao 8.8357 6.2126 % 22.776 41.282 %2 .49087 .01917 % 9.0321 6.4918 % 23.169 42.718 8 /16 .58905 .02761 15 Ae 9.2284 6.7771 2 23.562 44.179 %a .68722 .03758 % 23.955 45.664 3. 9.4248 7.0686 % 24.347 47.173 ^4 .78540 .04909 Me 9.6211 7.3662 Vs 24.740 48.707 %2 .88357 .06213 Vs 9.8175 7.6699 8. 25.133 50.265 6 /ie .98175 .07670 8 Ae 10.014 7.9798 % 25.525 51.849 l %a 1.0799 .09281 M 10.210 8.2958 $ 25.918 53.456 % 1.1781 .11045 5 Ae 10.407 8.6179 % 26.311 55.088 13 /S2 1.2763 .12962 % 10.603 8.9462 2 26.704 56.745 %e 1.3744 .15033 Me 10.799 9.2806 % 27.096 58.426 15 /S2 1.4726 .17257 V2 10.996 9.6211 8 /4 27.489 60.132 9 Ae 11.192 9.9678 % 27.882 61.862 ft 1.5708 .19635 % 11.388 10.321 9. 28.274 63.617 17 /32 1.6690 .22166 !Me 11.585 10.680 Vs 28.667 65.397 9 /16 1.7671 .24850 8 /4 11.781 11.045 % 29.060 67.201 18 /32 1.8653 .27688 1%8 11.977 11.416 % 29.452 69.029 % 1.9635 .30680 7 /8 12.174 11.793 V2 29.845 70.882 21/32 2.0617 .33824 15 Ae 12.370 12.177 30.238 72.760 !Vie 2.1598 .37122 4. 12.566 12.566 % 30.631 74.662 2 %2 2.2580 .40574 Me 12.763 12.962 % 31.023 76.589 % 12.959 13.364 10. 31.416 78.540 3 /4 2.3562 .44179 8 /16 13.155 13.772 % 31.809 80.516 35 /32 2.4544 .47937 M 13.352 14.186 J /4 32.201 82.516 18 Ae 2.5525 .51849 5 Ae 13.548 14.607 % 32.594 84.541 27 /82 2.6507 .55914 % 13.744 15.033 % 32.987 86.590 % 2.7489 .60132 7 Ae 13.941 15.466 % 33.379 88.664 2 %2 2.8471 .64504 V2 14.137 15.904 % 33.772 90.763 15 /16 2.9452 .69029 8 Ae 14.334 16.349 7 /8 34.165 92.886 V32 3.0434 .73708 % 14.530 16.800 11. 34.558 95.033 iVie 14.726 17.257 Vs 34.950 97.205 1. 3.1416 .7854 % 14.923 17.721 M 35.343 99.402 %6 3.3379 .8866 18 Ao 15.119 18.190 % 35.736 101.62 Vs 3.5343 .9940 % 15.315 18.665 V2 36.128 103.87 8 Ae 3.7306 1 . 1075 15 /16 15.512 19.147 % 36.521 106.14 % 3.9270 1.2272 5. 15.708 19.635 % 36.914 108.43 B Ae 4.1233 1.3530 Me 15.904 20.129 7 /8 37.306 110.75 % 4.3197 1.4849 % 16.101 20.629 12. 37.699 113.10 7 Ae 4.5160 1.6230 8 /ie 16.297 21.135 Vs 38.092 115.47 v 2 4.7124 1.7671 % 16.493 21.648 w .38.485 117.86 Ae 4.9087 1.9175 6 Ao 16.690 22.166 % 38.877 120.28 % 5.1051 2.0739 % 16.886 22.691 V2 39.270 122.72 Wie 5.3014 2.2365 7 Ae 17.082 23.221 39.663 125.19 % 5.4978 2.4053 V 2 17.279 23.758 40.055 127.68 18 Ae 5.6941 2.5802 9 Ae 17.475 24.301 % 40.448 130.19 7 /8 5.8905 2.7612 % 17.671 24.850 13. 40.841 132.73 15 A6 6.0868 2.9483 H4e 17.868 25.406 Vs 41.233 135.30 8 /4 18.064 25.967 5? 41.626 137.89 2. 6.2832 3.1416 18 Ae 18.261 26.535 % 42.019 140.50 Me 6.4795 3.3410 % 18.457 27.109 Y2 42.412 143.14 Vs 6.6759 3.5466 15 Ae 18.653 27.688 % 42.804 145.80 8 Ae 6.8722 3.7583 6. 18.850 28.274 % 43.197 148.49 % 7.0686 3.9761 % 19.242 29.465 % 43.590 LSI. 20 B Ae 7.2649 4.2000 % 19.635 30.680 14. 43.982 153.94 % 7.4613 4.4301 % 20.028 31.919 Vs 44.375 156.70 Me 7.6576 4.6664 2 20.420 33.183 V4 44.768 159.48 Reprinted by permission from "Kent's Mechanical Engineers' Pocket Book." 398 GENERAL RAILWAY SIGNAL COMPANY Diain. Clrcuin. Area Diarn. Circum. Area Diam. Circum. Area 14/8 45.160 162.30 22y 4 69.900 388.82 30Vs 94.640 712.76 45.553 165.13 % 70.293 393.20 y* 95.033 718.69 % 45.946 167.99 Va 70.686 397.61 % 95.426 724.64 % 46.338 170.87 71.079 402.04 y 2 95.819 730.62 % 46.731 173.78 71.471 406.49 % 96.211 736.62 15. 47.124 176.71 % 71.864 410.97 % 96.604 742.64 47.517 179.67 23. 72.257 415.48 % 96.997 748.69 47.909 182.65 Vs 72.649 420.00 31. 97.389 754.77 48.302 185.66 % 73.042 424.56 K 97.782 760.87 48.695 188.69 % 73.435 429.13 % 98.175 766.99 49.087 191.75 73.827 433.74 % 98.567 773.14 49.480 194.83 5 8 74.220 438.36 V2 98.960 779.31 % 49.873 197.93 % 74.613 443.01 % 99.353 785.51 16. 50.265 201.06 % 75.006 447.69 % 99.746 791.73 % 50.658 204.22 24. 75.398 452.39 % 100.138 797.98 4 51.051 207.39 Vs 75.791 457.11 32. 100.531 804.25 % 51.444 210.60 V* 76.184 461.86 tt 100.924 810.54 % 51.836 213.82 % 76.576 466.64 y4 101.316 816.86 52.229 217.08 Vz 76.969 471.44 % 101.709 823.21 52.622 220.35 % 77.362 476.26 y 2 102.102 829.58 7 /8 53.014 223.65 % 77.754 481.11 % 102.494 835.97 17. 53.407 226.98 % 78.147 485.98 % 102.887 842.39 Vs 53.800 230.33 25. 78.540 490.87 % 103.280 848.83 $ 54.192 233.71 Vs 78.933 495.79 33. 103.673 855.30 % 54.585 237.10 4 79.325 500.74 VH 104.065 861.79 V'a 54.978 240.53 % 79.718 505.71 M 104.458 868.31 55.371 243.98 2 80.111 510.71 % 104.851 874.85 |i1 55.763 247.45 % 80.503 515.72 y 2 105.243 881.41 % 56.156 250.95 % 80.896 520.77 % 105.636 888.00 18. 56.549 254.47 % 81.289 525.84 % 106.029 894.62 ys 56.941 258.02 26. 81.681 530.93 % 106.421 901.26 2 57.334 261.59 y 82.074 536.05 34. 106.814 907.92 % 57.727 265.18 % 82.467 541.19 tt 107.207 914.61 Vz 58.119 268.80 % 82.860 546.35 y* 107.600 921.32 % 58.512 272.45 % 83.252 551.55 % 107.992 928.06 % 58.905 276.12 83.645 556.76 Vz 108.385 934.82 7 /8 59.298 279.81 84.038 562.00 % 108.778 941.61 19. 59.690 283.53 % 84.430 567.27 % 109.170 948.42 % 60.083 287.27 27. 84.823 572.56 % 109.563 955.25 2 60.476 291.04 Vs 85.216 577.87 35. 109.956 962.11 % 60.868 294.83 % 85.608 583.21 ys 110.348 969.00 3 61.261 298.65 % 86.001 588.57 y 4 110.741 975.91 61.654 302.49 Vz 86.394 593.96 % 111.134 982.84 62.046 306.35 % 86.786 599.37 y 2 111.527 989.80 % 62.439 310.24 % 87.179 604.81 % 111.919 996.78 30. 62.832 314.16 7 /8 87.572 610.27 % 112.312 1003.8 ^ 63.225 318.10 28. 87.965 615.75 % 112.705 1010.8 $ 63.617 322.06 s 88.357 621.26 36. 113.097 1017.9 % 64.010 326.05 % 88.750 626.80 ys 113.490 1025.0 i 64.403 64.795 330.06 334.10 % Va 89.143 89.535 632.36 637.94 1 113.883 114.275 1032.1 1039.2 % 65.188 338.16 % 89.928 643.55 114.668 1046.3 % 65.581 342.25 % 90.321 649.18 % 115.061 1053.5 21. 65.973 346.36 % 90.713 654.84 % 115.454 1060.7 % 66.366 350.50 29. 91.106 660.52 % 115.846 1068.0 V* 66.759 354.66 Vs 91.499 666.23 37. 116.239 1075.2 % 67.152 358.84 % 91.892 671.96 ys 116.632 1082.5 67.544 363.05 % 92.284 677.71 y* 117.024 1089.8 5^ 67.937 367.28 ya 92.677 683.49 % 117.417 1097.1 % 68.330 371.54 93.070 689.30 y 2 117.810 1104.5 % 68.722 375.83 93.462 695 13 % 118.202 1111.8 32. 69.115 380.13 7 /8 93.855 700.98 % 118.596 1119.2 y 8 69.508 384.46 30. 94.248 706.86 7/ 8 118.988 1126.7 Reprinted by permission from "Kent's Mechanical Engineers' Pocket Book" ELECTRIC INTERLOCKING HANDBOOK 399 Diam. Circum. Area Diam. Circum. Area Diam. Circum. Area 38. 119.381 1134.1 45% 144.121 1652.9 538/4 168.861 2269.1 ft 119.773 1141.6 46. 144.513 1661.9 % 169.253 2279.6 % 120.166 1149.1 Vs 144.906 1670.9 54. 169.646 2290.2 % 120.559 1156.6 H 145.299 1680.0 % 170.039 2300.8 Va 120.951 1164.2 % 145.691 1689.1 V4 170.431 2311.5 % 121.344 1171.7 Va 146.084 1698.2 % 170.824 2322.1 % 121.737 1179.3 % 146.477 1707.4 Va 171.217 2332.8 % 122.129 1186.9 94 146.869 1716.5 % 171.609 2343.5 39. 122.522 1194.6 7 /8 147.262 1725.7 % 172.002 2354.3 Vs 122.915 1202.3 47. f 147.655 1734.9 % 172.395 2365.0 % 123.308 1210.0 148.048 1744.2 55. 172.788 2375.8 % 123.700 1217.7 14 148.440 1753.5 Vs 173.180 2386.6 Va 124.093 1225.4 % 148.833 1762.7 % 173.573 2397.5 % 124.486 1233.2 }/ 149.226 1772.1 % 173.966 2408.3 4 124.878 1241.0 149.618 1781.4 y 2 174.358 2419.2 7 /8 125.271 1248.8 150.011 1790.8 % 174.751 2430.1 40. 125.664 1256.6 7 /8 150.404 1800.1 % 175.144 2441.1 Vs 126.056 1264.5 48. 150.796 1809.6 7 /8 175.536 2452.0 V4 126.449 1272.4 Vs 151.189 1819.0 56. 175.929 2463.0 % 126.842 1280.3 % 151.582 1828.5 % 176.322 2474.0 Vz 127.235 1288.2 % 151.975 1837.9 J /4 176.715 2485.0 % 127.627 1296.2 Va 152.367 1847.5 % 177.107 2496.1 ' 128.020 1304.2 % 152.760 1857.0 y 2 177.500 2507.2 *V& 128.413 1312.2 % 153.153 1866.5 177.893 2518.3 41. 128.805 1320.3 7 /8 153.545 1876.1 178.285 2529.4 % 129.198 1328.3 49. 153.938 1885.7 7 /8 178.678 2540.6 5 129.591 1336.4 Vs 154.331 1895.4 57. 179.071 2551.8 % 129.983 1344.5 Yi 154.723 1905.0 % 179.463 2563.0 > 130.376 1352.7 % 155.116 1914.7 V4 179.856 2574.2 5 /8 130.769 1360.8 Va 155.509 1924.4 % 180.249 2585.4 % 131.161 1369.0 % 155.902 1934.2 Va 180.642 2596.7 7 /8 131.554 1377.2 8 /4 156.294 1943.9 % 181.034 2608.0 43. 131.947 1385.4 7 /8 156.687 1953.7 % 181.427 2619.4 Vs 132.340 1393.7 50. 157.080 1963.5 % 181.820 2630.7 ft 132.732 1402.0 % 157.472 1973.3 58. 182.212 2642.1 % 133.125 1410.3 y* 157.865 1983.2 Vs 182.605 2653.5 Va 133.518 1418.6 % 158.258 1993.1 V4 182.998 2664.9 % 133.910 1427.0 Va 158.650 2003.0 % 183.390 2676.4 % 134.303 1435.4 % 159.043 2012.9 Va 183.783 2687.8 7 /8 134.696 1443.8 % 159.436 2022.8 % 184.176 2699.3 43. 135.088 1452.2 % 159.829 2032.8 % 184.569 2710.9 Vs 135.481 1460.7 51. 160.221 2042.8 7 /8 184.961 2722.4 % 135.874 1469.1 Vs 160.614 2052.8 59. 185.354 2734.0 % 136.267 1477.6 ^4 161.007 2062.9 % 185.747 2745.6 % 136.659 1486.2 8 /8 161.399 2073.0 V4 186.139 2757.2 % 137.052 1494.7 1/2 161.792 2083.1 % 186.532 2768.8 % 137.445 1503.3 162.185 2093.2 Va 186.925 2780.5 7 /8 137.837 1511.9 162.577 2103.3 187.317 2792.2 44. 138.230 1520.5 7 /8 162.970 2113.5 187.710 2803.9 Vs 138.623 1529.2 52. 163.363 2123.7 188.103 2815.7 y* 139.015 1537.9 % 163.756 2133.9 60. 188.496 2827.4 % 139.408 1546.6 V4 164.148 2144.2 Vs 188.888 2839.2 % 139.801 1555.3 % 164.541 2154.5 $4 189.281 2851.0 % 140.194 1564.0 ft 164.934 2164.8 % 189.674 2862.9 % 140.586 1572.8 165.326 2175.1 y 3 190.066 2874.8 7 /8 140.979 1581.6 165.719 2185.4 % 190.459 2886.6 45. 141.372 1590.4 7 /8 166.112 2195.8 % 190.852 2898.6 % 141.764 1599.3 53. 166.504 2206.2 % 191.244 2910.5 Vt 142.157 1608.2 Vs 166.897 2216.6 61. 191.637 2922.5 % 142.550 1617.0 167.290 2227.0 Vs 192.030 2934.5 Va 142.942 1626.0 % 167.683 2237.5 V4 192.423 2946.5 % 143.335 1634.9 I/. 168.075 2248.0 % 192.815 2958.5 % 143.728 1643.9 % 168.468 2258.5 Va 193.208 2970.6 Reprinted by permission from "Kent's Mechanical Engineers' Pocket Book." 400 GENERAL RAILWAY SIGNAL COMPANY Diam. Circum. Area Diam. Circum. Area Diam. Circum. Area 61% 193.601 2982.7 69y 2 218.341 3793.7 77% 243.081 4702.1 193.993 2994.8 % 218.733 3807.3 V2 243.473 4717.3 % 194.386 3006.9 % 219.126 3821.0 243.866 4732.5 62. 194.779i 3019.1 % 219.519 3834.7 8 /4 244.259 4747.8 195.171 3031.3 70. 219.911 3848.5 244.652 ; 4763.1 V 195.564 3043.5' 220.304 3862.2 78? 245.044 4778.4 % 195.957 3055.7 V4 220.697 3876.0 Ys 245.437 4793.7 196.350 3068.0 % 221.090 3889.8 245.830 4809.0 196.742 3080.3 Vz 221.482 3903.6 % 246.222 4824.4 197.135 3092.6 % 221.875 3917.5 2 246.615 4839.8 7/8 197.528 3104.9 94 222.268 3931.4 247.008 4855.2 63. 197.920 3117.2 7/8 222.660 3945.3 247.400 4870.7 Vs 198.313 3129.6 71. 223.053 3959.2 247.793 4886.2 V4 198.706 3142.0 223.446 3973.1 79* 248.186 4901.7 199.098 3154.5 -V4 223.838 3987.1 Vs 248.579 4917.2 V2 199.491 3166.9 % 224.231 4001.1 248.971 4932.7 199.884 3179.4 Va 224.624 4015.2 % 249.364 4948.3 % 200.277 3191.9 225.017 4029.2 % 249.757 4963.9 7/8 200.669 3204.4 % 225.409 4043.3 % 250.149 4979.5 64. 201.062 3217.0 7/8 225.802 4057.4 % 250.542 4995.2 201.455 3229.6 73. 226.195 4071.5 % 250.935 5010.9 5 201.847 3242.2 H 226.587 4085.7 80. 251.327 5026.5 202.240 3254.8 226.980 4099.8 251.720 5042.3 % 202.633 3267.5 % 227.373 4114.0 ^4 252.113 5058.0 203.025 3280.1 227.765 4128.2 % 252.506 5073.8 % 203.418 3292.8 228.158 4142.5 2 252.898 5089.6 7 & 203.811 3305.6 228.551 4156.8 253.291 5105.4 65. 204.204 3318.3 7 /8 228.944 4171.1 % 253.684 5121.2 204.596 3331.1 73. 229.336 4185.4 7/8 254.076 5137.1 V4 204.989 3343.9 229.729 4199.7 81. 254.469 5153.0 % 205.382 3356.7 y. 230.122 4214.1 H 254.862 5168.9 % 205.774 3369.6 % 230.514 4228.5 255.254 5184.9 206.167; 3382.4 2 230.907 4242.9 % 255.647 5200.8 206.560 3395.3 % 231.300 4257.4 V2 256.040 5216.8 206.952 3408.2 231.692 4271.8 256.433 5232.8 66. 207.345 3421.2 % 232.085 4286.3 S A 256.825 5248.9 207.738 3434.2 74. 232.478 4300.8 % 257.218 5264.9 % 208.131 3447.2 Ys 232.871 4315.4 82^ 257.611 5281.0 208.523 3460.2 1/4 233.263 4329.9 258.003 5297.1 |L 208.916, 3473.2 233.656 4344.5 258.396 5313.3 % 209.309 3486.3 Yz 234.049 4359.2 258.789 5329.4 % 209.701 3499.4 % 234.441 4373.8 % 259.181 5345.6 7/8 210.094 3512.5 % 234.834 4388.5 259.574 5361.8 67. 210.487 3525.7 7/8 235.227 4403.1 % 259.967 5378.1 Vs 210.879 3538.8 75. 235.619 4417.9 7/8 260.359 5394.3 211.272 3552.0 % 236.012 4432.6 83. 260.752 5410.6 % 211.665 3565.2 y* 236.405 4447.4 % 261 . 145 5426.9 212.058 3578.5 236.798 4462.2 261.538 5443.3 % 212.450 3591.7 2 237.190 4477.0 % 261.930 5459.6 % 212.843 3605.0 237.583 4491.8 Yz 262.323 5476.0 7/8 213.236 3618.3 237.976 4506.7 262.716 5492.4 68. 213.628J 3631.7 . 238.368 4521.5 263.108 5508.8 214.021 3645.0 76. 238.761 4536.5 7/8 263.501 5525.3 V4 214.414 3658.4 ft 239.154 4551.4 84. 263.894 5541.8 214.806 3671.8 V4 239.546 4566.4 ft 264.286 5558.3 % 215.199 3685.3 239.939 4581.3 % 264.679 5574.8 % 215.592 3698.7 14 240.332 4596.3 265.072 5591.4 215.984 3712.2 B 8 240.725 4611.4 1/L 265.465 5607.9 % 216.377 3725.7 % 241.117 4626.4 265.857 5624.5 69. 216.770 3739.3 % 241.510 4641.5 266.250 5641.2 217.163 3752.8 77. 241.903 4656.6 1' 266.643 5657.8 i/. 217.555 3766.4 242.295 4671.8 85. /8 267.035 5674.5 % 217.948J 3780.0 ft 242.688 4686.9 Vs 267.428 5691.2 Reprinted by permission from "Kent's Mechanical Engineers' Pocket Book." ELECTRIC INTERLOCKING HANDBOOK 401 Dlam. Circum. Area Dlam. Circum. Area Diam. Circum. Area 85*4 267.821 5707.9 90^4 283.529 6397.1 95V4 299.237 7125.6 % 268.213 5724.7 % 283.921 6414.9 % 299.629 7144.3 s 268.606 5741.5 284.314 6432.6 y 2 300.022 7163.0 % 268.999 5758.3 284.707 6450.4 % 300.415 7181.8 % 269.392 5775.1 285.100 6468.2 % 300.807 7200.6 7 /8 269.784 5791.9 % 285.492 6486.0 .% 301.200 7219.4 86. 270.177 5808.8 91. 285.885 6503.9 96. 301.593 7238.2 Vs 270.570 5825.7 286.278 6521.8 46 301.986 7257.1 % 270.962 5842.6 % 286.670 6539.7 % 302.378 7276.0 % 271.355 5859.6 % 287.063 6557.6 % 302.771 7294.9 % 271.748 5876.5 Vs 287.456 6575.5 2 303.164 7313.8 272.140 5893.5 % 287.848 6593.5 % 303.556 7332.8 94 272.533 5910.6 % 288.241 6611.5 % 303.949 7351.8 % 272.926 5927.6 % 288.634 6629.6 7 /8 304.342 7370.8 87. 273.319 5944.7 93. 289.027 6647.6 97. 304.734 7389.8 273.711 5961.8 Vs 289.419 6665.7 % 305.127 7408.9 i/ 274.104 5978.9 % 289.812 6683.8 % 305.520 7428.0 % 274.497 5996.0 % 290.205 6701.9 % 305.913 7447.1 Vfc 274.889 6013.2 5 290.597 6720.1 V2 306.305 7466.2 275.282 6030.4 % 290.990 6738.2 % 306.698 7485.3 275.675 6047.6 % 291.383 6756.4 tft 307.091 7504.5 7 /8 276.067 6064.9 % 291.775 6774.7 % 307.483 7523.7 88. 276.460 6082.1 93. 292.168 6792.9 98. 307.876 7543.0 Vs 276.853 6099.4 292.561 6811.2 308.269 7562.2 ^4 277.246 6116.7 I/, 292.954 6829.5 i^ 308.661 7581.5 % 277.638 6134.1 % 293.346 6847.8 % 309.054 7600.8 Va 278.031 6151.4 % 293.739 6866.1 Vis 309.447 7620.1 278.424 6168.8 % 294.132 6884.5 % 309.840 7639.5 278.816 6186.2 % 294.524 6902.9 % 310.232 7658.9 7 /8 279.209 6203.7 % 294.917 6921.3 % 310.625 7678.3 89. 279.602 6221.1 94. 295.310 6939.8 99. 311.018 7697.7 Vs 279.994 6238.6 44 295.702 6958.2 % 311.410 7717.1 % 280.387 6256.1 % 296.095 6976.7 V4 311.803 7736.6 % 280.780 6273.7 $ 296.488 6995.3 312.196 7756.1 281.173 6291.2 2 296.881 7013.8 312.588 7775.6 % 281.565 6308.8 % 297.273 7032.4 312.981 7795.2 % 281.958 6326.4 % 297.666 7051.0 % 313.374 7814.8 % 282.351 6344.1 % 298.059 7069.6 % 313.767 7834.4 90. 282.743 6361.7 95. 298.451 7088.2 100. 314.159 7854.0 Vs 283.136 6379.4 % 298.844 7106.9 Reprinted by permission from "Kent's Mechanical Engineers' Pocket Book." SECTION XVIII APPENDIX COVERING REPRINT OF PREFACE FROM TAYLOR (G. R. S.) CATALOGUE NO. 1, INFORMATION REQUIRED FOR THE DRAWING UP OF INTERLOCKING ESTIMATES, AND A LIST OF G. R. S. ELECTRIC INTERLOCKING LEVERS INSTALLED APPENDIX REPRINT OF PREFACE From Catalogue No. 1 (1902), Taylor Signal Company, Buffalo, N. Y. Taylor Signal Company acquired by the General Rail- way Signal Company in 1904. IN the last few years there has been a phenomenal increase in tonnage hauled on American railways, necessitating the purchase of more and better engines and cars of larger capacity, equipped with the best safety devices. Enor- mous sums have been expended in taking out curves, cutting down grades, laying additional main tracks, putting in new sidings, and providing improved terminal facilities. But, notwithstanding all these improvements, many lines find it impossible to handle their business with sufficient dispatch to avoid congestion. This fact has led many progressive Ameri- can railway managers to realize that if they are to secure the best and most economical returns from the great expenditures made for motive power, car equipment, and tracks, suitable means must be provided to enable their trains to move with a minimum of delays and a maximum of safety; and this can only be realized when train orders are supplanted by an up-to- date block system and hand operated switches by a modern system of interlocking. The very highest development of the art of signaling has been reached in this country, but no American railway is nearly so thoroughly equipped with signaling as is the average English line. This lack of signal equipment will be better comprehended after considering some simple statistics. The first interlocking plant installed on the London and Northwestern Railway was put in service in 1859; fourteen years later, in 1873, there were in use on that line alone 13,000 levers. At the same date there was not a single interlocking plant in use in the United States, the first plant in this country having been installed in the year 1874 by Messrs. Toucy and Buchanan at Spuyten Duyvil Junction, in New York City. At the present time (1902) there are in use on the 1,800 miles of line of the London and Northwestern Railway ap- proximately 36,000 interlocked levers, or an average of about twenty levers per mile of line, whereas there are only about 40,000 in use on all lines of the United States, or, approxi- mately, one lever to five miles of line, or about 1 'per cent, of the number of levers per mile used on the London and Northwestern Railway. When it is remembered that probably more than one-half of the interlocked levers in use in this country are at grade crossings, leaving fewer than 20,000 levers used for station, yard and terminal work, whereas practically the entire 36,000 406 GENERAL RAILWAY SIGNAL COMPANY on the L. & N. W. are used for such work alone, it will be recog- nized that American railways are in general very poorly pro- vided with modern signal appliances. In fact, there is probably to-day not a single American railway that is nearly so thor- oughly equipped as the London and Northwestern was twenty- seven years ago, though, as might be expected, the devices in use on American lines haying properly organized signal depart- ments, capable of making suitable specifications, compare favorably with the best in use on European lines and, in nu- merous instances, large power plants are in use which are supe- rior to anything ever devised abroad. There can be no question as to the inability of most of our railways to move their trains with proper safety and dispatch during times when traffic is heavy; no competent railway operating officer doubts that proper systems of signaling would greatly aid in the safer and more rapid movement of trains and, while there are probably few American railway men who recognize fully how very far behind the best European lines our lines are in respect to the completeness of their signal equipment, this is becoming better understood every year and there is reason to believe that our most progressive lines will not much longer continue to limit the applications of interlocking to the protection of grade crossings with here and there a junction or yard plant. Such being the case, it is probable that more signaling will be done in the near future than has ever before been done in this country and American railway managers will, therefore, find it greatly to their advantage to give serious consideration to the determination of what system of interlocking they can best use. The earliest system employed and that in most general use at this time is the so-called "mechanical interlocking" in which the switches or signals are manually worked by means of interlocked levers connected with them by pipe or wire lines. When properly installed, this system has given satisfactory results; but, unfortunately, in the effort of railway men to secure cheap appliances and in the stress of competition be- tween the various manufacturers of signaling devices, a great many of the installations made in this country are very imper- fect and unsafe. Experience has shown that, in order to secure a reasonable degree of safety, it is absolutely essential that the following requirements be met : All derails, movable point frogs, locks, switches and home signals should be worked by pipe ; no signal should be worked by a single wire ; all pipe and wire lines should be automatic- ally compensated ; all derails, movable point frogs and facing point switches should be provided with duplex facing point locks; all cranks and pipe compensators should be fixed on strong foundations set in best quality concrete; no facing point switch more than 600 feet from the tower should be ELECTRIC INTERLOCKING HANDBOOK 407 taken into the system ; no lever should "be overloaded by putting on it such a number of switches and bars as to pre- vent a man of average strength from throwing it with one hand. Where these and other proper specifications have been fol- lowed, fair results have been obtained, though it has long been recognized by American railway operating officials that this system has inherent defects that render it, under certain conditions, unsafe. For example, in the event of the breakage of a pipe or wire operating a signal, there can be no absolute assurance that such breakage will be known by the leverman or that such signal will occupy a position corresponding with that of its lever or that it will not indicate "line clear" when, its lever being normal, another and opposing signal is set at "line clear." The fatigue incident to working mechanical levers is very great, so that it is frequently necessary to employ three eight- hour levermen for a comparatively small plant where the number of lever movements is considerable; if the plant is very large, it is sometimes necessary to employ as many as eight men on each of three shifts. Moreover, under certain conditions it is very costly to operate such a system. For example, in cases where the distance between the extreme switches to be operated is over 1,600 feet, it is generally necessary to provide two mechanical inter- locking towers, each with its own set of levermen, as it is neither safe nor practicable to work such switches from one tower. It is interesting to note in this connection that under the English Board of Trade requirements, which are wisely drawn and rigidly enforced, no facing point switch may be operated at a distance exceeding 540 feet from the tower. Even at this distance it is considered that ordinary pipe lines are not sufficiently strong or safe and many English lines now employ a steel channel section, cut to eighteen foot lengths and jointed by means of fish plates secured by six one-half inch bolts, this construction admitting of ready detection of rods weakened by corrosion and of their easy removal.- In order to overcome these and other disadvantages inherent in systems of mechanical interlocking, the "pneumatic system " was devised by Mr. George Westinghouse, Jr., the first working installation having been made at the crossing of the P. and R. and L. V. Railways, near Bound Brook, N. J., in 1884. At the present time two varieties of this system are in use, one, popularly known as the "electro-pneumatic," in which air compressed to a working pressure of about sixty pounds is employed for moving switches and signals and in which the release locking is effected by electro-magnetic means ; and the other, popularly known as the "low pressure pneumatic," in which air at a pressure of about twenty pounds is used for operation and in which compressed air effects the release locking. 408 GENERAL RAILWAY SIGNAL COMPANY Some of the advantages claimed for this system are as follows : The ability to operate switches and signals at any desired distance from the cabin ; that switches are actually required to be moved and securely locked in the proper position before a signal governing traffic over them can be cleared ; that each signal, when cleared, automatically locks the lever operating it in such manner as to prevent the release of levers controlling conflicting signals and switches, until such signal has been again placed completely at danger, thus effectually providing against the simultaneous display of two conflicting clear signals; that, there being no moving parts between cabin and switches and signals, wear of mechanism, lost motion and the troublesome and dangerous effects of expansion and con- traction of mechanically operated pipes and wires are all eliminated; that much less room is required for leadout con- nections than in a mechanical plant and much valuable space is thereby saved; that cabins of much smaller and lighter design are used ; that the operation of the machine requires so little physical exertion that one man can do the work that would in a mechanical plant require three or four. There can be no doubt that both varieties of the pneumatic system are far better adapted for the working of large plants than the mechanical as both largely fulfill the claims above referred to. It is, however, found that in the electro-pneumatic system a cross between the release locking (commonly known as "indi- cation") wire and the common return wire (or ground), will have the same effect as would the closing of the indication cir- cuit in the proper manner, thus giving a false indication, which in view of the fact that the safety of any power interlocking depends upon the reliability of its indications, is highly objec- tionable. It is also found that where the indication is given by means of compressed air the release locking is often effected very slowly in cases where switches or signals are located at a considerable distance from the tower and this, at a busy plant, is also very objectionable. Another disadvantage of the low pressure pneumatic system is that if a switch, meeting any obstruction, fails to complete its movement and to give indication, it is necessary either for a repairman to go immediately to the switch and operate it by hand or for the leverman to force the indication, which is often done and is evidently dangerous. Thus, in one style of the pneumatic system there is the defect due to possibility of false indication and in the other the defect due to slow indi- cation and to inability to reverse a switch which has not fully completed its movement. Some other disadvantages of the pneumatic systems are as follows : Liability to freezing of pipes and valves in extreme cold weather; high cost of furnishing power; danger of throwing near switches under trains when, owing to extreme cold ELECTRIC INTERLOCKING HANDBOOK 409 weather, it is necessary to maintain higher than normal pres- sures in order to be able to work switches farthest from tower ; high cost of maintenance owing to rapid deterioration of iron pipe lines placed underground and subjected to action of various salts and alkalies found in soil and to electrolytic action from electric railway and lighting circuits; difficulty and cost of locating leaks and breaks in pipe lines under ground ; extremely high cost of installing and operating medium sized and small plants or a small number of switches or signals located at a considerable distance from the tower in a large plant. To overcome these and other objectionable features of the pneumatic system, the "electric" system was devised. This system, the invention of Mr. John D. Taylor of Chilli- cothe, Ohio, was first installed by him on the B. & O. S. W. R'y at East Norwood, near Cincinnati, Ohio, in 1891 ; in 1893 certain improvements were introduced by him in the methods of giving indications, the installation remaining otherwise as originally made. For some years afte~ 1893, only a few small installations were made by Mr. Taylo" owing to lack of sufficient capital to develop his inventions on a large scale, but in May, 1900, the Taylor Signal Company was organized in Buffalo, N. Y., and since that time a great number of installations, varying in size from the equivalent of 6 to 225 mechanical levers, have been made on important lines of railway in the United States and Europe. In the Taylor (G. R. S.) electric system, switches and signals are operated by means of electric motors, the current for these motors being furnished generally by a storage battery, charged from a dynamo driven by an electric motor or gas engine. The release locking is effected by an electro-magnetic device placed under each interlocking lever and actuated by a dynamic current furnished by the switch or signal motor controlled by such lever, when and only when a switch has moved to a position corresponding with that of the lever and is bolt locked in that position or when a signal arm has moved to its full danger position. Crosses between an indication wire and common return wire (or ground) or any other wire of the system, can at worst only prevent the giving of indication and cannot by any possibility result in the giving of a false clear indication as can occur in other systems employing electro- magnetic indications. Moreover, in this system, indications are given instantaneously upon completion of locking of switch or of movement of signal to its stop position, irrespective of the distance of such switch or signal from the tower, thus effecting a great saving in the time required by any system using pneumatic indications, to set up a route. If, when a switch is thrown, it fails to complete its move- ment owing to some obstruction between point and stock rail, or for any cause whatever, the switch can be restored by the leverman to its original position and another effort can 410 GENERAL RAILWAY SIGNAL COMPANY be made to perform the desired movement, ofttimes thus avoiding the necessity, so frequently met with in the low pressure pneumatic system, of sending a man out to throw the switch by hand or of forcing the indication. The electric is the only power system that can be satisfac- torily employed for the operation of plants having a small number of switches and signals. It is in service where as few as six working levers are employed and is perfectly adapted for use at all junctions, crossings, drawbridges, tunnels, sta- tions, yards, passing sidings, etc., where the distance between extreme switches or signals is greater than can be safely covered with a mechanical plant, even though there be only a very few signals and switches to be operated. For example, consider the two following diagrams, the first one showing arrangement of passing sidings on a single track and the other on a double track line : 1000167000 1000 to 7000 STATION-A 1000 To 7000' 1000 to 7000 tL, ' iJ 6 d (GRS-1913) STATION* On a few of the best signaled American railways the switches and signals immediately adjacent to the station A or B, would be worked by a mechanical interlocking plant, but owing to the great cost of operating an additional mechanical interlock- ing plant at each of the extreme switches and the prohibitive cost of putting in a pneumatic power system by which all the switches and signals could be worked from the station, the inlet switches are left to be worked by the trainmen, necessi- tating the stopping of their trains; and if, as sometimes happens, such stoppage occurs on a bad grade, heavy trains may break in two in starting up. Every practical railway man will at once recognize the tremendous advantage that would be gained if these extreme switches, together with their proper signals, could be safely and economically worked from ELECTRIC INTERLOCKING HANDBOOK 411 the station, thereby enabling trains to pass onto and out of passing sidings at speed and in absolute safety. With the Taylor (G. R. S.) electric system this can be effected at a rela- tively small cost, and, in conjunction with a system of auto- matic, electric, track circuit block signals in use on the open road, where there are no switches, this forms the ideal lock and block system and one, which we believe is destined to replace all others both in this country and in Europe. In the electric system, the cost of producing power for the operation of switches and signals rarely or never exceeds 1 per cent, of the cost in any other power system doing an equal amount of work. For example, if in a system using compressed air, the cost of coal and services of men employed in running power plant is 400 dollars per month, the total cost of producing power for an electric plant doing precisely the same work will rarely or never exceed four dollars monthly. In this connection it will be interesting to note that at the South Englewood Taylor (G. R. S.) interlocking plant on the C. R. I. & P. R. R., where the average daily number of switches moved and signals cleared is 2,250, the consumption of gaso- line for running engine for charging storage batteries, was sixty-eight gallons in eighty-six days, or one gallon for 2,845 switch and signal operations. At Sixteenth and Clark streets, Chicago, Taylor (G. R. S.) interlocking plant at the crossing of the St. Charles Air Line with the C. R. I. & P. and L. S. & M. S. R'ys, where the movement exceeds 600 trains daily, the consumption of gasoline during 153 days was 222 gallons for 642,600 switch and signal movements or 2,894 per gallon or about 326 movements for one cent for power. The cost of maintenance and renewals in an electric plant is only a small percentage of the cost in any other power plant. This can be readily understood from the fact that more feet of electrical conductors are employed in the electro-pneumatic system than are used in the Taylor (G. R. S.) system and there are all the pneumatic pipes; and, in the low pressure pneu- matic system, more feet of iron pipe are used than feet of elec- tric conductors in the Taylor (G. R. S.) system, and any one having experience with the rapid deterioration of iron pipes placed in the soils found about railways and subject to elec- trolysis, will have no difficulty in understanding how much shorter lived these underground pipes will be than well insulated copper wires placed in a suitable conduit above ground. Nor is it hard to understand how much more difficult and costly it will be to make repairs to such pipe placed several feet under^ ground than it will be to repair a break or leak in a wire placed in a suitable conduit above ground. In this connection, it is interesting to note that the B. & O. S. W. R. R., which was the first to install the Taylor (G. R. S.) system, has found it far cheaper to maintain than an ordinary mechanical plant, and this is particularly true where, through change in grade or alignment of tracks, any changes are 412 GENERAL RAILWAY SIGNAL COMPANY required in the interlocking plant, such changes being many times more costly in any other system than in the Taylor (G. R. S.) electric. Moreover, with the improved devices and methods of installation now used in this system, a far better showing will be made. The operation of the electric system is absolutely unaffected by change in temperature, whereas pneumatic systems some- times experience serious difficulties owing to condensation and freezing of moisture contained in the compressed air, by which the mechanism becomes clogged and its working pre- vented. Even where the working is not absolutely prevented under these conditions, it frequently becomes necessary to raise the pressure so high in order to compensate for losses in pressure at distant switches, that there is danger of throwing near switches under train, in case leverman makes an improper movement at such a time, as it is certain that as generally installed, detector bar connections are not sufficiently strong to resist any considerable increase above the normal working pressure in a pneumatic plant. It is therefore doubtful whether, during extreme cold weather, it is ever safe to attempt to work from one pneumatic machine, switches and signal, located so far from the tower as to require any increase over normal working pressure. Unquestionably, the safer practice, at such times, is to temporarily abandon the working of such switches and signals, as is often done, though this, of course, causes much troublesome delay and expense. In the electric system no such condition exists, as the "electric pressure" is exactly the same on the switch or signal motor located at a distance of 5,000 feet as on one located 500 feet from the tower; moreover, the system is so arranged that the throwing of a switch lever while train is over the switch would cause the blowing of a fuse on the machine, thereby opening the circuit. In the foregoing statement no effort has been made to de- scribe in detail the appliances and circuits employed in the Taylor (G. R. S.) electric system of interlocking; pur object has been solely to point out the need of signal equipment on American railways and to state, without prejudice, the prin- cipal merits and defects of the several interlocking systems at present employed, in order to aid such railway officials as have not had opportunity to acquaint themselves with the facts above set forth to make an intelligent comparison between such systems. The Taylor (G. R. S.) electric system is in the fullest accord with modern engineering practice which has shown, after years of experiment, that transmission of power to a distance can be more satisfactorily accomplithed by means of electricity than by any other agency and, while there is no reason to doubt that this system will be improved in the future as in the past, we feel warranted in claiming at the present time ELECTRIC INTERLOCKING HANDBOOK 413 that it represents the very highest development of the art of signaling, embodying features of safety, economy and general applicability not possessed by any other system in use in this country or abroad. TAYLOR SIGNAL COMPANY. (GENERAL RAILWAY SIGNAL COMPANY.) INFORMATION TO BE FURNISHED BY THE RAILWAY COMPANY WHEN REQUESTING AN ESTIMATE ON ELECTRIC INTERLOCKING In order to prepare promptly an accurate estimate on a pro- posed installation of electric interlocking, it is necessary that definite information on certain items be furnished by the Rail- way Company with the request for a proposal. This informa- tion can best be covered by a specification together with certain plans. It is not necessary for each individual railroad to prepare a specification form as the Railway Signal Association adopted, in 1910, a very complete specification covering this practice. The specification has been prepared by a committee of men, actively engaged in railway signal work, and its use is heartily recommended. It can be secured by reference to the Manual of the Railway Signal Association issued in 1912. It has, of course, been necessary in drawing up this specification to leave optional a number of items, definite information on which should be given with each request for an estimate. Attention is especially directed to certain points essential to the preparation of estimates, covered by sections of the specification as follows : 3. "Drawings." A track plan should be furnished giving very completely the information under sub-paragraph 1. The symbols which have been adopted by the Railway Signal Association as shown on pages 348 to 359 of this Handbook should be used. The infor- mation called for in sub-paragraphs 2, 3 and 4 should be given if possible, although this is not absolutely necessary. 7. "Materials to be furnished and work to be done by and at the expense of the Purchaser." Consideration should be given to the items listed in this paragraph and note made of any deviation therefrom. 18. "Transportation." A definite statement should be made as to whether trans- portation is to be furnished for men, tools and materials or for either. 414 GENERAL RAILWAY SIGNAL COMPANY 50. "Building foundations." 51. "Interlocking station." 52. "Powerhouse." It should be clearly stated whether the contractor is to erect the buildings and their foundations, the dimensions and specifications being given if such is the case. 54. "Lighting for buildings." When electric lighting for any of the buildings is desired, paragraphs a, b, c and d should be filled out. 60. "Plant." (Power Plant.} 61. "Engine." 70. "Motor." 85. "Storage battery." Definite information must be given as to the power supply. The ampere hour capacity and number of cells of the battery should be specified as well as the capacity of any charging apparatus desired. Data on pages 154 to 159 of this Handbook will be of assistance in determining the proper capacities for the battery and charging apparatus. 100. "Machine." (Interlocking Machine.) While a properly prepared track plan will determine the size and arrangement of levers in the interlocking machine, it will be necessary to specify any spare spaces or spare levers required in the event of this information not being shown on the plan. 502. "Track circuits." The number and arrangement of track circuits to be installed should be shown on the plans or covered in the specification. 506. "Electric lighting circuits" The information called for in this section should be given, attention being called to pages 127 to 130 in this Handbook. 510. "Special circuits." Typical plans of special circuits may be furnished under this section or the circuit requirements stated, in which event the contractor will submit typical proposed circuits with the estimate. Pages 133 to 139 of this Handbook are devoted to Electric Locking circuits, the data being based on the R. S. A. classification of the different types of circuits. 521. "Size." (Wire and Wiring.} The data as to size of wires under paragraph " f " should be given when track circuits are to be installed. ELECTRIC INTERLOCKING HANDBOOK 415 ELECTRIC INTERLOCKING LEVERS INSTALLED AND UNDER CONTRACT JANUARY 1, 1913 Number Total Name of Road of Plants Levers Atchinson, Topeka & Santa Fe R'y, 40 1348 Atlanta, Birmingham & Atlantic R'y, 1 48 Atlanta Terminal Station, 2 184 Baltimore & Ohio, 19 880 Birmingham Terminal Station, 1 144 Buffalo Creek R. R., 1 84 Canadian Pacific R'y, 3 40 Central of Georgia R'y 1 52 Central R. R. of New Jersey, "1 28 Chattanooga Union Station Co., 1 120 Chesapeake & Ohio R'y, 7 212 Chicago & Alton R. R., 2 108 Chicago & Eastern Illinois R. R., 4 136 Chicago & Milwaukee Electric, ........ 1 32 Chicago & Northwestern R'y, 35 2100 Chicago & Western Indiana R. R., 1 24 Chicago, Burlington & Quincy R. R., 7 464 Chicago Great Western R. R., 5 128 Chicago, Indianapolis & Louisville R'y (Monon), 1 28 Chicago, Milwaukee & St. Paul R'y, 10 416 Chicago, Rock Island & Pacific R'y, 5 494 Chicago, St. Paul, Minneapolis & Omaha R'y, . 5 80 Cincinnati, New Orleans & Texas Pacific R'y, . . 6 208 Cleveland, Cincinnati, Chicago & St. Louis R'y, . 13 556 Copper Range R. R., 1 40. Cumberland Valley R. R., 3 24 Delaware & Hudson Co., 2 64 Department of Public Works, British Columbia, 1 28 Detroit & Toledo Construction Co., 1 32 Detroit River Tunnel Co., 4 264 Elgin, Joliet & Eastern R'y, 2 72 Erie R. R., 11 614 Galveston, Harrisburg & San Antonio R'y, ... 1 40 Grand Trunk R'y, 2 60 Great Northern R'y, 6 200 Gulf, Colorado & Santa Fe R'y, 1 48 Houston & Texas Central R. R., 8 248 Houston Belt & Terminal R'y, 3 140 Hudson & Manhattan R. R., 10 128 Illinois Central R. R., 20 824 Kansas City Terminal R'y, 1 56 Kentucky & Indiana Terminal R. R., 1 56 Lake Shore & Michigan Southern R'y, 28 1778 Lehigh Valley R. R., 9 384 Long Island R. R., 2 68 Louisville & Nashville R. R., 4 160 416 GENERAL RAILWAY SIGNAL COMPANY Number Name of Road of Plants Louisiana R'y & Navigation Co., 1 Michigan Central R. R., 6 Missouri Pacific R'y, 1 Morgan's Louisiana & Texas R. R. & S. S. Co., . 1 Nashville, Chattanooga & St. Louis R'y, .... 1 New York Central & Hudson River R. R., . . . 32 New York, New Haven & Hartford R. R., . . . 3 Norfolk & Western R'y, 1 Northern Pacific R'y, 7 Northwestern Elevated R. R., 1 Oregon Short Line, 1 Oregon, Washington R. R. & Navigation Co., . . 2 Pacific Electric R'y, 4 Pecos & North Texas Ry., 1 Pennsylvania Lines West of Pittsburgh, .... 16 Pennsylvania R. R., 3 Peoria & Pekin Union R'y, 1 Pere T arquette R. R., 6 Pittsburgh & Lake Erie R. R., . 4 Railway Signal Co. , of Canada (Grand Trunk R'y ) , 1 San Francisco-Oakland Terminal R'y, 2 Savannah Union Station, 2 Southern Indiana R'y, 1 Southern Pacific Co., 17 Southern Railway, 1 Spokane & Inland Empire R.R., 1 Terminal R. R. Assn. of St. Louis, 6 Texas & Pacific R'y, 1 Tidewater & Western R. R 1 Toledo & Ohio Central R. R., 2 Toledo R'y & Light Co., 1 Toledo R'y & Terminal Co 2 Toronto, Hamilton & Buffalo R'y, 1 Union Pacific R. R., 6 Washington, Baltimore & Annapolis Electric R'y, 1 Western Pacific R'y, 6 Wisconsin Central R. R., 3 Grand Total, 440 21,370 INDEX INDEX Alternating A Alternating current appliances, 107- 124. Alternating current relays (see relays) . Angles, measures of, 388. Apparatus (see under name of mate- rial). Appendix : Information for estimating, 413, 414. Interlocking plants installed, list of, 415, 416. Reprint of Preface from Taylor (G. R. S.) Catalogue No. 1, 405-413. Approach locking, 136, 138 (see also electric locking). A. R, A. rail sections, 375. Arcs, measures of, 388. Arrester, lightning, 371. A. S. C. E. rail sections, 375. Avoirdupois weight, 388. Ballast, definition of grades of, 273. Batteries : Primary, caustic soda cell: Action of, 285, 287. Care of, 287. Description of, 285. Illustration of, 286. R. S. A. cell, 286. R. S. A. specifications for, 287, 288. Symbols for, 351, 359. Uses of, 285. Primary, dry cell: Care of, 294. Description of, 294. Symbols for, 351, 359. Uses of, 293. Primary, gravity cell: Action of, 289. Care of, 293. Chutes for, 292, 293. Coppers for, R. S. A., 291. Description of, 289. Symbols for, 351, 359. Uses of, 288. Zinc for, R. S. A., 290. Secondary, lead type storage: Broken jars, 153. Batteries Batteries:' (Con.) Secondary, lead type storage: Capacity required for electric lighting, 155, 156. Capacity required for function operation, 154, 155. Capacity required for G. R. S. plants, 154-158. Capacity required for G. R. S. plants, table, 158. Capacity required for indica- tors, locks, etc., 156. Capacity required for operating switchboard, 155. Capacity, reserve, 156, 157. Cell cover for, 146. Cells, number required for inter- locking plants, 38. Charging apparatus for, 39, 40, 159-166. Charging circuit for, 163. Charging instructions for, 151, 152. Charging switch for, 160. Charging rate of, 146, 159. Cupboards for, 38, 158. Description of, 145. Dimensions of R. S. A. cell, 146. Discharging, instructions for, 152. Electrolyte for, 146, 148, 149. Formula for determining size of, 157, 158. Function constants, table of, 155. Housing of, 37, 38. Illustrations ihC'D LD REC'b uWN 1 3 1995 FEB LD 21A-50m.l2,'60 General library . University of California Berkeley