11 11 i ill lip pp ! p ill i'l ! i j IIS I lllll THE /NIAGARA IALLS ELECTRICAL MAAID BOOK MEMORANDUM. This electrical handbook is one of a series of ten similar handbooks prepared under the axis- pices of the AMERICAN INSTITUTE OF ELECTRICAL ENGINEERS by the local Reception Committees in the Cities of Boston, New York, Schenectady, Montreal. Niagara Falls, Chicago, St. Louis, Pittsburg, Wash- ington, and Philadelphia. These are the stopping places on the circular tour organized by the INSTITUTE for the reception and entertainment of its foreign guests who visit the L T nited States in connection with the International Electrical Congress at St. Louis, Septem- ber 12th to 17th. 1904. It is hoped in these hand- books to present short historical sketches of the cities visited and a rapid survey of the power plants and important electrical industries along the route. Niagara Falls. No. 316 LOCAL RECEPTION COMMITTEE BOSTON MASS. THE NIAGARA FALLS ELECTRICAL HANDBOOK of THE NIAGARA FALLS ELECTRICAL HANDBOOK Being a Guide for Visitors from Abroad Attending the International Electri- cal Congress, St. Louis, Mo. September, 1904 falls The American Institute of Electrical Engineers 1904 siH Copyright 1904 by George \V. Davenport Niagara Falls. X. Y. THE MASON PRESS Syracuse New York CONTENTS PART I PAGE Niagara I PART II AMERICAN NIAGARA POWER DEVELOPMENT BY CANAL The Niagara Falls Hydraulic Power and Manufac- turing Company 37 Tenants of the Niagara Falls Hydraulic Power and Manufacturing Company Niagara Falls Brewing Company 48 The Pettebone-Cataract Paper Company 49 Cliff Paper Company 50 Wm. A. Rogers, Limited 52 The Niagara Gorge Railroad Company 54 The National Electrolytic Company 61 Acker Process Company 62 PART III AMERICAN NIAGARA POWER DEVELOPMENT BY TUNNEL. The Niagara Falls Power Company 71 Local Tenants of the Niagara Falls Power Company The Carborundum Company 91 Union Carbide Company 94 Niagara Electro-Chemical Company 99 Buffalo and Niagara Falls Electric Light and Power Company 98 The Niagara Falls Water Works Company. . . . ico International Paper Company 102 PACK Electrical Lead Reduction Company 114 Castner Electrolytic Alkali Company 116 International Acheson Graphite Company 117 Roberts Chemical Company 123 Francis Hook and Eye and Fastener Company. 124 Norton Emery Wheel Company 126 The Natural Food Company is(} Ramapo Iron Works 136 The Composite Board Company 137 Niagara Research Laboratories 138 Canadian Tenants of the Niagara Falls Power Com- pany 143 Long-distance Tenants of The Niagara Falls Power Company The Cataract Power and Conduit Company. . . . 145 International Railway Company 150 Tonawanda Power Company 1 58 Lockport Gas and Electric Light Company. .. . 159 PART IV NIAGARA POWER DEVELOPMENT ix CANADA Canadian Niagara Power Company 163 The Electrical Development Company of Ontario. Ltd.. and the Toronto and Niagara Power Com- pany 168 The Ontario Power Company 184 PART V From Niagara to Chicago 20I PART I NIA GAR A The American Falls Niagara HE Niagara Region, by which title the inland - stretching banks of our river, from Erie to Ontario, are known to man, touches the history of many persons, of many inventions, and of many branches of uni- versal knowledge, at many points. In the records of the Amer- ican Indian, of France, of Great Britain, of Canada, and of the United States, " Its name is on their pages, And you cannot blot it out." Its narrative is "history," in the broadest and best sense; for it tells, not only of "wars and rumors of wars," but also of the religions, of the civilization, of the arts of peace, and of the progress of many peoples. It dates back, in Indian tradition, to the remotest past; and in Indian story, for years before a white man trod its soil. Its name is writ large in the Indian Missions of the Roman Catholic Church, and in the service of her priests under the flag bearing the lilies of France. It has acknowledged, on its eastern shore, the sov- ereignty, in turn, of three of the great nations of the modern world; and on its western shore, of two of them. It has seen battles, some of undying fame, and deci- sive of the ownership of vast areas, perhaps of the conti- nent, fought within its limits. Many times and long has diplomacy exerted all of its arts and of its abilities for its acquisition. The Niagara Falls It has played a not unimportant part in the westward extension of civilization and of settlement. Its name is linked with that of commerce, both on land and water. It is associated with the sciences, in several paths. It is prominent, through its reproductions, in the illus- trative; and through its achievements, in the mechanical arts. Its scenic grandeur, and the actions of two sovereign commonwealths, in preserving the surroundings of its main glory for all time for the free use of all mankind, are known of all men. And, in the literature of the world, and in many tongues, it holds a by no means inconspicuous place. Indian tradition tells that the aborigines were wont to gaze in awe upon the spray of the Falls, as being the abode of the Great Spirit of Niagara, whom the tribes, from far and near, worshiped ; and to whom they offered as sacrifices, by casting into the waters, weapons of the braves, for success in war and in the chase ; and fruits of the earth, for the abundance of the crops. In still higher homage, in propitiation of His favor to their race, they annually sacrificed the fairest maiden of the nation, chosen by lot ; sending her over the Falls in a white canoe bedecked with fruits and flow- ers. After death the chiefs were laid to rest on Goat Island, which "none but brave men e'er could reach," and which has been called the ''most interesting spot in all Amer- ica." In later Hennepin's View of the Falls da y s the Neuter Electrical Handbook 5 Nation held sway over this region, until obliterated, about 1651, by the savage Senecas, who remained "lords of the soil," even under French occupation, until compelled to cede it to Britain, in 1764, as payment for past hos- tilities. Priests of the Catholic Church, who daily risked their lives as they carried the Gospel to the Indian tribes in an unknown wilderness, were here during the seventeenth century. In 1626, Father Daillon crossed its stream, "the great river of the Neutrals;" and others, between that date and 1679, when Hennepin and his Brother Recollets, who accompanied the explorer La Salle, stood upon its banks. It is to Father Hennepin that the world owes the earliest description of the Falls, and the first picture thereof. While Champlain, who never saw them, made the first reference to them in literature, just three cent- uries ago, and Father Ragueneau, in 1648, wrote of this "cataract of fearful height," it is Hennepin's "great and prodigious cadence of waters, which falls down after a surprising and astonishing manner, insomuch that the universe does not afford its parallel," that remains even until to-day as the quaintest and best known of all de- scriptions thereof. Wars have raged and bloody battles have been fought upon its soil ; the earliest of record, when the Senecas suddenly fell upon the inhabitants of a Neuter village and annihilated them. In after years their winter's siege of Fort De Nonville almost annihilated the garrison, and later compelled its demolition, and the withdrawal of the French. In 1759, the thrice-projected British attack on Fort Niagara took form, and an army laid siege to it. A few days of cannonading, with the advantage all on the side of the besiegers, and the relieving force, consisting of all the Frenchmen and Indians that could be hastily gath- ered in the West, reached it. Sir William Johnson, with his forces in battle array, met and routed them. The fort surrendered and Britain's long dream of its posses- sion was at last fulfilled. Four years later, Pontiac's Great Conspiracy touched this frontier, in the Devil's 6 The Niagara Falls Hole Massacre; where the Senecas, still friendly to France, ambushed first a British supply train, and then the force that hurried to its assistance; nearly one hun- dred scalped corpses testifying to the precision of their plan and to the exactness of its execution. The control of the Niagara Region engaged the atten- tion of the diplomats of both France and Britain for many years; from 1680 to 1725, its acquisition was one of the main features of the policies of those governments. FYance secured it, but Britain promptly compassed her withdrawal. Years afterwards France again acquired it, and held it, in spite of all her rival's threats and wiles. Then began the plannings ; on one side to hold it, on the other to oust its possessor. When diplomacy and in- trigue had failed, arms were resorted to ; and then Brit- ain won. Her diplomacy failed again in dealing with her American Colonies. To arms again ; but this time Britain lost. The Revolution robbed her of all her American possessions, save what she had torn from France; and even of one-half of what she had thus gained along this river. Even then Britain's diplomacy did not despair. For thirteen years, 1783 to 1796, known in history as the "Hold Over Period," she held five of our forts, Niagara the most important. Only on her evacuation of that fort was the tangible hope of some day reconquering her rebellious Colonies dismissed. In- deed, not until the close of the War of 1812 was it really abandoned. The region has played its part, and an important one, in the extension of civilization and in the settlement of the West. It was the great highway between the At- lantic seaboard and the Mississippi. By its famous port- age lay the westward route for all. Under French rule it was secure ; her soldiers were there, and Frenchmen were on terms of amity with the Western Indian tribes. Under Great Britain it was also the favored route. But it lay in the Senecas' country, and they were hostile at heart. So it was fortified. There was a fort at its lower end ; between that and the river above the Falls, a dis- tance of seven miles, were eleven block houses, garri- Electrical Handbook 8 The Niagara Falls soned and cannoned ; at its upper end was Fort Schlosser. It was the best protected highway in all America. Over it passed an enormous traffic, the trade of half a conti- nent ; consisting of boats for the soldiers and trappers on their way to and from Detroit and even points beyond, ammunition and stores of every description for the west- ern posts, and loads of cheap merchandise, to be ex- changed by the traders for valuable furs. With these cargoes went the different classes of men, who thus taught the savages the ways of their white brethren. Eastward, over the portage, came a steady stream of peltries, gathered over a boundless territory, en route from Detroit, the western metropolis of the fur trade, to New York. Had there been no Niagara Portage it was secure and it was easy, for by it there was an otherwise unbroken water trip between Oswego and the western end of Lake Superior the history of the fur trade, and of its semi-settlement of the West, would have told of greater hardships and of slower growth. Its name is linked with the commerce of the conti- nent. Niagara, in all its summer beauty, lies spread out before our eyes. One beholds it all, and is thankful. Each time that one views it some new attribute appears. It is, in very truth, "The emblem of God's majesty on earth." Many gifted men and women have tried to re- cord their impressions of it. Has any one of them ever been successful ? One of the best, probably the shortest, possibly the most eloquent, certainly the most non- descriptive, was that by Fanny Kemble, who merely wrote: "I lifted up mine eyes, and beheld Niagara Oh, God! Who can describe that sight?" On account of its scenery this region has played a prominent part in the general literature of the world. It touches it at many points. In poetry, Niagara is not unnamed. In prose, and in many tongues, in works de- scriptive, scientific, reminiscent (especially of travel), it is a component element ; even in fiction it is not neglected. A bibliography of Niagara is neither uninteresting nor uninstructive ; neither is it short. The modern history of the Niagara Region began Electrical Handbook p with the primitive Red Man. It ends to-day with the progressive descendant of the colonist. At the borders of the cataract, as almost everywhere, the civilization and progress of the latter have swept away every vestige of aboriginal occupation. For the heel of the Anglo- Saxon is on the grave of the Indian, and on his dwelling by "The Thunder of the Waters." THE NAME NIAGARA The word Niagara is a household word the world over, and is the synonym for the typical waterfall. It is of Indian origin. Over fifty variations of the name are known, though for over 200 years the present spelling has been general, and for the past 150 years in almost uni- versal use. Older forms found in books of the seven- teenth century are: Onguiaarha, Ongiara, Ochniagara, lagara, and Niah-gah-ra, the latter accented sometimes on the second syllable. In the more modern Indian dialect the sound of every vowel being always given in full, Ni-ah-gah-rah seems to have been the accepted pronun- ciation, and is no doubt the really correct accentuation. The modern word Ni-ag-a-ra, accented on the second syllable, is the now invariably-used form of the word; but it is of more recent origin and devoid of the beauti- ful flowing articulation of the Indian tongue. As to the meaning of the word there is great doubt. The commonly accepted interpretation, "The Thunderer of the Waters," is the most poetic. Niagara appears to have been the name of a tribe, given by Drake as "Nicaragas," with the added note, "once about Machilimakinak, joined the Iroquois about 1723." This statement would seem to show that these Nicaragas were a portion of the Neuters (who were con- quered by the Senecas in 1651) ; this remnant then escap- ing to the Northwest, and that seventy years later their descendants returned and joined the Iroquois, among whom the other survivors of the Neuters had previously been absorbed. It was the Indian custom to name their tribes and the smaller subdivisions thereof from the most important The Niagara Falls Electrical Handbook n natural feature of the country they inhabited, or to give their natal name to such feature. So the deduction is that the subdivision of the Neuters who dwelt along the Niagara River took their name from it and its famed cataract. Certainly, these were the chief natural features of the territory, and their principal village, situated just below the end of the lower rapids, and under Lewiston heights, bore the same name, for it was called Onguia- ahra. The Neuters are referred to by Father L'Allement in the "Jesuit Relation" of 1641, published in 1642, as "the Neuter Nation, Onguiaahra, having the same name as the river." THE NIAGARA RIVER The Niagara, one of the world's shortest, but also one of its most famous, rivers is thirty-six miles long, twenty- two-miles from Lake Erie to the Falls, and fourteen miles from the Falls to Lake Ontario. Its sources are the basins of the four great upper lakes, whose watershed is over 150,000 square miles. The size and depth of these lakes are : Superior. . .365 miles long, 160 miles wide, 1,030 feet deep Huron ....200 " " 100 " " 1,000 " Michigan ..320 " " 70 " " 1,000 " " Erie 290 65 ' 84 " The deepest channel from Lake Erie to the Falls, along the centre of which runs the boundary line between the United States and Canada as determined under the treaty of Ghent, which ended the war of 1812 lies to the west of Grand Island and to the east and south of Navy Island, with an average depth of twenty feet of water. Below the Falls, and extending down to near the canti- lever bridge, the depth is 200 feet, as determined by United States Government surveys. Under the railroad bridges the depth is only about ninety feet. In the Whirlpool Rapids, as calculated, it is only forty feet. The depth of the Whirlpool is estimated at 400 feet. From there to Lewiston, it is estimated at sixty feet in places; and from Lewiston to Lake Ontario at over 100 feet. 12 The Niagara Falls It is a little less than one-half of a mile wide at its source, one mile just above the Falls, one-eighth of a mile above and at the outlet of the Whirlpool, and only about one-sixteenth at its narrowest point, at Foster's Flats in the Gorge. From the outlet of Lake Ontario to the ocean, the river is called the St. Lawrence ; which name one hun- dred years ago, was commonly given to what we now call the Niagara River. The descent of the Niagara River, from lake to lake, is 336 feet, of which 216 feet is in the rapids above the Falls and in the Falls themselves, distributed as follows: From Lake Erie to the beginning of the rapids, Feet (21 1 /2 miles,) the descent is ...................... 15 In the half mile of rapids above the Falls ........... 55 In the Falls ...................................... 161 From the Falls to Lewiston (7 miles) .............. 98 From Lewiston to Lake Ontario (7 miles) .......... 7 Below the Falls there is said to be an undercurrent of far greater strength and velocity than the surface current, and to this is attributed the fact that bodies going over the Horseshoe Fall are not usually seen until they reach the Whirlpool. The river is one of comparatively changeless volume. When for brief periods the water is high a rise of one foot in the river above the Falls means a rise of sixteen feet directly below caused by the abrupt turn of the river's channel at the Falls and the reduced width from about a mile at the beginning of the rapids above to about a quarter of a mile at the base of the Horseshoe or Cana- dian Fall. THE FALLS Although there are waterfalls that are higher, Niag- ara, the ideal waterfall, is the greatest in the amount of water that pours over its brink as well as in the impres- sion of immensity it creates. Niagara is deceptive in its height. Viewed from above, either on the American or Electrical Handbook 13 Canadian shore, or on Goat Island, one does not appre- ciate its altitude; but from below, at any point near the falling sheet, one begins to comprehend its immensity. The approach to most falls is from below, and we get an idea of them as of rivers pitching down to the plains from the brow of a hill or mountain ; but at Niagara the first view is always from the level of the upper river, or from a point above the Falls. The Falls are in latitude 43 6' west, longitude 2 5' west from Washington ; or longitude 79 5' west from Greenwich. Goat Island Bridge The Height of the Canadian Fall, over which flows about seven-eighths of the entire volume of water, is 159 feet. The height of the American Fall is 165 feet, or about six feet greater than that of the Horseshoe Fall, the dif- ference in levels being caused by the greater declivity in the bed of the river in the Canadian channel. The Canadian Fall is about 3.000 feet in width along the brink; the American Fall about 1,100 feet; and the Goat Island cliff along the gorge is about 1,200 feet in length. 1 4 The Niagara Falls The estimated volume of the Falls in horse power is about 3,000,000; in tons, 5,000,000 per hour, or about one cubic mile of water per week. The top of the column of spray that is ever rising from the gorge can be seen on a clear day for a great dis- tance, while the roar of the Falls, it has been claimed, has been heard for many miles, doubtless when the sec- tion was a comparatively unbroken wilderness. In connection with the roar of the Falls, it is inter- esting to relate that, in 1897, a huge telephone transmit- ter was placed at the entrance to the Cave of the Winds (the other end of the American Fall was tried, but the results obtained were not as satisfactory), and each evening, between 7 and 10 o'clock, for a period of a month, the wire connecting this receiver with the local telephone office was put in direct connection, over the wires of the Telephone Company, with New York city, and hundreds of people listened to the roar of Niagara, 450 miles away ; and at the same time power was nightly transmitted from the Niagara Power House over an or- dinary telegraph wire to the same room in New York city, and there illuminated electric lamps and furnished current (less than half a horse power) to operate a min- iature model of the power house itself and of the adja- cent territory. The apex of the Horseshoe Fall, which is the point of the cataract's greatest erosion, has within the memory of men now living, receded much more than 100 feet. Hennepin speaks of, and his picture of Niagara (the first one known), published in 1607, shows a third fall, at Table Rock., It seems to be true, as gathered from records, that at that time a large rock, situated near the western edge of the Canadian Fall, created a third fall as the water coursed around it ; but this rock has long since disappeared, disintegrated by the elements and its frag- ments washed away by the stream. THE FALLS FIRST SEEN BY WHITE MEN It would be most interesting if we could know the name and nationality of the first white man who ever Electrical Handbook 75 gazed upon Niagara and the exact date of his visit. Ac- cording to a legend, the first white man to behold the Falls was a French priest, who was led one moonlight night by an Indian chief to Table Rock. When the chief pointed to Goat Island and said it was the abode of the Great Spirit and that no one except warriors could reach it alive, the priest denounced the statement as false. The chief offered to test this priest's belief by taking him at once to the island, and the priest agreed. The chief led him up-stream to a point above the head of the rapids, where they embarked in a canoe and soon reached the island, on which the priest stepped, and after worship- ing his Maker, demanded the fulfillment of the chieftain's promise to become a follower of God if the priest trod the isle alive. The chief demanded a further proof, namely, that he leave the priest on the island alive, and if when he returned the next noon he found him alive he would believe in his God. The priest agreed, only ask- ing that he wait twenty-four hours, and that the next day at sunset he and his tribe should go to Table Rock. At that time he (the priest) would stand on the island's shore at the end of the big Fall. When they saw that he was alive, if they would become followers of God, they should kneel, and across the gorge he would bless them. The chief paddled his bark canoe swiftly up-stream. The next evening, at sunset, the priest went to the edge of the Fall, and the Indians, who were on Table Rock, seeing that he still lived, knelt down and the priest "Spake the word, Though it was not heard, And raised his hands, As God commands, And lifted his eyes to Heaven. Thus in the way the church decrees, To supplicants, tho' afar, on their knees, Was the Benediction given." Then the priest, so runs the legend, in imagination again stood in a holy church, for "It was three long years since he Had stept within a sacristy, 16 The Niagara Falls Electrical Handbook 17 A wondrous church it was indeed, By Nature's changeless laws decreed, Tho' man reared not the structure fair, All churchly attributes were there ! The gorge was the glorified nave, Whose floor was the emerald wave, The mighty fall was the reredos tall, The altar, the pure white foam, The azure sky, so clear and high, Was simply the vaulted dome. The column of spray On its upward way, Was the smoke of incense burned, And the cataract's roar, Now less, now more, As it rose and fell, Like an organ's swell, Into sacred music turned. While, like a baldachin o'erhead, The spray cloud in its glory spread, Its crest, by the setting sun illumed, The form of a holy cross assumed." Father de la Roche Daillon is the first white man known to have been on the Niagara River. He crossed it near the site of Lewiston, in 1626. But though we have no record of any prior visit of a white man, it is more than probable that such had been made. POINTS OF HISTORIC INTEREST ALONG THE NIAGARA RIVER ON THE AMERICAN SIDE Buffalo, at the source of the river, is the eighth city of the Union in point of population, which in 1900 was 355,000. It is famous as the western terminus of the Erie Canal, and also as the chief eastern port of lake navigation. It is situated twenty-two miles from the Falls. It was a village in 1813, when it was burned by the British, only one or two houses being left standing. iS T he Niagara Falls Black Rock, formerly a village, now a part of Buffalo, was famous in the War of 1812. Inside of the present limits of Buffalo, along the river shore, some seven or eight so-called forts or batteries were located; as was also a blockhouse, built about 1810, at the mouth of the creek. In Black Rock, General Smythe of Virginia col- lected 5,000 men, who responded to his bombastic circular asking all to retrieve the Nation's honor and share in the glory of an invasion of Canada. There was no invasion of Canada at that time, though there was much fighting, and two invasions at other periods during the war. Grand Island is noted as the proposed site, in 1825, of Major M. M. Noah's "New Jerusalem," or the industrial centre for the Jews of the new world. Beyond the lay- ing of the corner stone, with due ceremonies, on the altar of a Christian church, in Buffalo, the project never made any advancement. Tonawanda, eleven miles above the Falls, is famous as a lumber market, holding the second place in America, being next to Chicago, in the amount of lumber handled. The village of La Salle, five miles above the Falls, close to the mouth of Cayuga Creek, was named after the famous explorer La Salle, who at this very point, in 1679, built his vessel, the "Griffon," the first craft other than an Indian canoe, that floated on the upper lakes. Here, too, about 1800, the United States Government established a navy yard. Burnt Ship Bay, at the lower end of Grand Island, derives its name from the fact that there the defeated French (who hastened from the West to aid in the de- fense of Fort Niagara, in 1759), in their flight, burnt and sunk two small vessels, in order to prevent their falling into the hands of the victorious British. At Schlosser Dock, on the night of December 29. 1837, occurred the "Burning of the Caroline." She was an American boat and was thought to be rendering aid to the Patriots on Navy Island. Six boatloads of British soldiers crossed from Chippewa, seized her, towed her far out into the stream, set her on fire and let her drift Electrical Handbook ip over the Falls. The incident came very near to involv- ing the United States and Great Britain in a war. Below Schlosser Dock, and midway between it and the old stone chimney, was located Fort Schlosser, built by the English in 1761 and named after its builder. Just below this was located Fort de Portage, or Fort Little Niagara, built by the French about 1750. This was burned by Joncaire in 1759. Here stands an isolated stone chimney, the oldest remaining bit of perfect ma- sonry on the frontier, if not in all Western New York. It was attached to the barracks which the French built for Fort Little Niagara, and was also attached to the mess house which the English built in connection with Fort Schlosser. The road running back into the country is still called the Portage Road, and was the old road over which, from the middle of the last century, was carried all the vast freight going to and coming from the West. Less than half a mile up this road from the river are still to be plainly seen the earthwork outlines of a blockhouse built by Captain Montresor in 1764. This was one of eleven built by him that year to protect the portage between Fort Schlosser and the top of the mountain above Lewis- Ion. The Niagara Falls Power Company's power houses are on the river bank a short distance below. Below the next mill the river runs in close to the road, and the spot is still known as Frenchman's Landing. This was the upper end of the earliest portage from Lew- iston to the upper river ; was in use by the Indians prob- ably before 1600 and from about 1700 in a small way, and from 1720 to 1750 was a much-used highway of commerce under French control. Here, in 1745, the French built a stone blockhouse and a storehouse, known as the first Fort Little Niagara. Next come the Niagara Rapids and Falls, and the Reservations. The small settlements at Schlosser and Manchester (now the City of Niagara Falls) were burnt by the Brit- ish in 1813. so The Niagara Falls No point of immediate historic interest occurs until we reach the Devil's Hole, a spot famed as the site of the "Massacre" of the British by the Senecas, in 1763, one of the most noted historic incidents of the frontier. The Tuscarora Reservation, containing some 6,000 acres, lies above the mountain, some three miles east. The Tuscaroras were the first settlers along this frontier, in 1780, and have always been the firm friends of the United States. The bluff on top of the mountain, six miles from the Falls, is, geologists tell us, the old shore of Lake Ontario. On this bluff, in 1678, and at this point, stood Father Hennepin and La Salle, having climbed up the steep as- cent from the plain below, which, from its three plateaus, Hennepin calls the "three mountains." Here, in 1764, was built the first of the eleven blockhouses above re- ferred to. Here, also, was located the upper end of the first railroad ever built in America. It was built of logs laid on crude piers and ran, in a presumably straight line, from this spot on the cliff directly down the edge of the bluff to the water. True, it was of wood, but cars ran on it. It was operated partly by hand power, which the In- dians supplied ; for an Indian brave, who would scorn any other manual labor, was content in those days to work at the windlass for a whole day, receiving in pay- ment about one pint of whiskey and a plug of tobacco, luxuries unobtainable in any other way. Over this incline, which was built by Captain Mon- tresor, and which continued in active operation for over thirty years, was carried the entire freight going west- ward ; not only the boats, cannon and military stores for all the western English posts, but also the vast amount of freight of every description and the boats and goods of that large force of men who were known in history as fur traders. At this point on top of the mountain, also, was located Fort Gray in the War of 1812. The village at the foot of the mountain is Lewiston, named for Governor Morgan Lewis of New York, and was once a place of importance as the head of navigation Electrical Handbook 21 on Lake Ontario. On its site is believed to have stood the important village Onguiaahra of the Neuters. At the foot of the bluff above the village ended the incline railway already spoken of, and close to it were the rude wharves to which came the light-draft, old- fashioned and clumsy vessels of various descriptions that brought, mainly from Oswego, all the stores, both mili- tary and commercial, destined for the far West. On the first plateau above the river overlooking these wharves stood the storehouses in daily use for all this The Inclined R merchandise during the last half of the eighteenth cent- ury, and here was located, for their defense, the English fort from which the two ill-fated companies started for the Devil's Hole. Near here, too, in 1678, Father Hen- nepin landed, built a little cabin of palisades, and said one of the early masses celebrated on the river. It may not have been the first, for we know that Father Daillon was on this river in 1626, and to him possibly belongs the honor of being the first celebrant on this frontier. Here, in 1719, was built the first trading house on the Niagara. Erected under peculiar circumstances, it was destined to be a point of vast historic importance. From 1688, when England compelled the destruction of Fort De 22 The Niagara Falls Nonville, which stood where Fort Niagara now stands, both she, the victor, and France, the vanquished, desired the reerection of a fort at this location. Chabert Jon- caire, a Frenchman by birth, a Seneca by adoption, and a power among the Indian tribes, and whom Charlevoix describes as "speaking with all the good sense of a Frenchman and with all of the eloquence of an Iroquois," was so beloved by the Senecas that they wanted him to make his dwelling place amongst them, offering him the location of a site wherever he chose, and to locate one of their villages around him. Pursuant to French instructions, he located his cabin on the river bank at Lewiston. It was called "Magazine Royal," and was ostensibly a trading house, but in reality it was a fort. Over it floated the flag bearing the lilies of France. Its attendants were all French soldiers, and ere a year had passed it was described as a heavily-built log house, forty feet long by thirty feet wide, two stories high, musket proof, with many portholes in its upper story, and surrounded with palisades. It was possible to locate the fort on this plea at this point, because Lewis- ton was the head of navigation on the river, and Fort Niagara, where the fort was really desired, was seven miles away, and a fort could not be built there with the same pretense. Joncaire's house stood for about six years, and then the French obtained the consent of the Senecas to build a dwelling where Fort Niagara now stands. Two miles below Lewiston are the five-mile meadows, where, in December, 1813, the British crossed the river for their night attack on Fort Niagara. Fort Niagara, one of the most historic spots in North America, stands to-day practically defenseless, but bear- ing within its walls the relics of almost two and a half centuries. On this point of land, in 1669, La Salle built the first structure, other than an Indian wigwam, ever erected on this frontier. On this site, in 1678, La Salle built Fort Conti. On its ruins, in 1687, De Nonville built the ill-fated fort that bore his name, which was besieged by the Senecas as soon as the army departed, and was de- Electrical Handbook 23 stroyed the following year, on the demand of the Sen- ecas, acting under British instigation. In 1725, the French erected, by consent of the Sen- ecas, a stone structure on the present site of the Castle, whose foundations are to-day no doubt the oldest exist- ing masonry west of Albany. This fort was gradually strengthened and enlarged by the French until, at the time of its attack by the British in 1759, it was as strongly fortified and protected as the science of that day, with such material as could be gathered at so far off a point, could possibly make it. The description of that siege, in- cluding the three parallels built by the British along the lake shore, the death of General Prideaux, and the sub- sequent defeat of the French relieving force from the West by Sir William Johnson, thus acquiring for Eng- land that spot which for over half a century she had de- sired and where for at least a score of years previously her hated rival, France, had maintained a centre of mili- tary and commercial activity, are matters of history ; but of the buildings that stand in Fort Niagara to-day, the lower part of the stone walls dates back to 1832, and the upper part of these walls to about 1861. The earthworks were constructed at least one hundred and fifty years ago, while their brick facings date only from about 1861. The large building, the Castle, or mess house, dates from 1725. The first and second stories of stone date back prior to 1759, while the timbered roof dates from just prior to the American Revolution. It was the strategical centre of the middle part of North America for over one hundred years, and during the eighteenth century its commandant, whether English or French, was the most important man west of New York. The two stone blockhouses, the best specimens of their kind extant in America, were built in 1770 and 1771 by the British. The old bakehouse, built in 1762, replaced an earlier struc- ture. The hot-shot furnace, first built prior to 1812, was rebuilt some fifty years ago. The long, low stone barracks were constructed by the French about 1750, and about that same time they built the square magazine which stands to the right of the 24. The Niagara Falls entrance gate. The roof of this magazine is a huge, thick stone arch, the modern shingle roof having been erected over that. Between the fort and the village of Youngstown, along the river shore, a line of batteries extended during the War of 1812. "Niagara is without exception the most important post in America and secures a greater number of communica- tions, through a more extensive country, than perhaps any other pass in the world." So wrote Major Wynne in 17/0 His opinion was probably correct, for no one spot of land in North America has played a more impor- tant part in the control, growth and settlement of the Great West than the few acres embraced within its forti- fications. Its cemetery is the oldest consecrated ground west of Albany. ON THE CANADIAN SIDE At the source of Niagara River stand the ruins, part of stone, part of earthwork, of Fort Erie, famed in the War of 1812. The first fort near this site was built in 1764, as a depot of supplies for General Bradstreet's army. The waves of the lake undermined and battered the foundations, so that, about 1781, a new location, nearer the source of the river and on the bluff out of the reach of the waves was selected, and a second fort was built. In 1807 this was abandoned and part of the earth- works on their present location were constructed. It was enlarged by the British, in 1812, by the addition of the stone buildings which face the river; and still further enlarged, in 1814, by the Americans, when in possession of the fort for the second time during that war, by the addition of two large bastions and connecting works in the rear and on the side. In 1814, the Americans, after the battle of Lundy's Lane, established themselves in this fort, and here soon afterwards they were besieged by General Drummond. A little way down the river, and extending inland, the British established a line of siege works and two bat- teries, and in the northwest bastion, during one of the Electrical Handbook 25 British attacks on the fort, occurred one of the most tre- mendous losses of life, due partly to hand-to-hand con- flict and partly to the explosion of the magazine, that has ever occurred in any war in so small a space. From Fort Erie, on September 17, 1814, the Amer- icans made that famous sortie planned and led by Gen- eral Peter B. Porter, which, in the words of Sir William Napier, "is the only instance in history of a besieging army being utterly routed in a single sortie," and which event ended the "War of 1812." No other site of historical importance exists on the river bank until we reach Navy Island. Though back of Fort Erie some five miles. Navy Island is the scene of the Battle of Ridgeway, fought between the Canadians and the Fenians in 1866. The Island contains 340 acres and belongs to Canada. It is the only island of any size that fell to her lot in determining the boundary line between the United States and Canada, which line runs through the deepest channel of the river. Navy Island is famed mainly as the head- quarters of the Patriots during the War of 1837. On the main shore, just east of the village of Chip- pewa, are the fields where, on July 5, 1814, was fought the Battle of Chippewa. On both sides of the mouth of Chippewa Creek were located batteries during the War of 1812. On the western bank of this creek, from 1794 until after 1800, stood one of the ordinary pattern of blockhouses, built for the protection of the portage around the Falls on the Canada side, and dignified by the name of Fort Chippewa. One mile west of the Falls, on the highest point of land, on July 25, 1814, was fought the famous battle of Lundy's Lane. Commenced late in the afternoon, this battle, largely a hand-to-hand conflict, was continued be- neath the glorious light of a summer moon until long after midnight ; while the ceaseless roar of Niagara thun- dered the dirge of the many that fell on both sides. The central point of the battlefield was a battery located on the hill where the village cemetery and a monument in honor of the British who fell in that battle now stand. 26 The Niagara Falls The Canadian Falls, Viewed from Goat Island Electrical Handbook 27 This hill was captured by the Americans and held against repeated assaults, only, after the bloody victory had been gained by the Americans, to have General Brown, their commander, order the army back toward Chippewa, leav- ing the cannon, for whose capture so many lives had been lost, unspiked and alone on the hill, which early the next morning the British, without opposition, reoccu- pied. It is one of the most famous battles in history remarkable in that even now, nearly a hundred years afterwards, the Americans still claim the victory, and the Canadians, going still further, annually celebrate on the battlefield, with pomp and ceremony, a famous victory which in the opinion of their American cousins they did not win. The village of Drummondville, one-half mile west of the Falls, was named in honor of General Drummond of the War of 1812. Queenston Heights, where was fought the battle of October 12, 1812, is marked by the noble monument to General Brock. The remains of the earthworks of Fort Drummond are easily traceable. A cenotaph at the foot of the heights marks the spot where General Brock fell, mortally wounded. Queenston, a small village below the heights, was so called in honor of Queen Charlotte. The village of Niagara, near the mouth of the river, called also, at various times, Newark and Butlersbury, is older than any settlement on the eastern bank. In 1792 it became the residence of the Lieutenant-Governor of Canada, and here was held the first session of the Parlia- ment of Upper Canada. Fort George, whose vast earthworks are plainly dis- cernible to-day, was commenced in 1796 to provide a habitation for the British garrison, which, soon after in that year, evacuated Fort Niagara under Jay's Treaty. It was enlarged prior to the war of 1812, and doubled in size, in the immediatg preparation for that war, and was, of course, the military centre of the Canadian lower Niagara during that period. From here General Brock, who was in command, started to take part in the Battle 28 The Niagara Falls of Queenston Heights, and when he returned it was in his coffin, to be buried in the Cavalier Bastion of the fort, from whence his remains were subsequently re- moved to their present tomb in Brock's monument. Here, in 1813, the Americans, attacking from the lake side, cap- tured the village and the fort, which they held until De- cember of that year, when General McClure, the Amer- ican general, on a day's notice, without provocation, set fire to and burned the village, thus turning the inhab- itants out into the cold. His destruction of the buildings in the fort and of the tents and other military stores (which he left unharmed) would have done far more good for the American cause and have left far less bene- fits for the advancing British than they found when they entered .the fort. This act so aroused the British sol- diery that it resulted in the retaliation and the utterly unnecessary attack and massacre at Fort Niagara and the burning of the Niagara frontier. Fort Mississaga, a stone blockhouse, surrounded by high earthworks, stands to-day a perfect specimen of the early nineteenth century fort. It was built by the Brit- ish in 1814, when they held control of Fort Niagara; for without their occupation of that fort, being directly cov- ered by the guns thereof, it could not have been built. Neither during the War of 1812 nor during any subse- quent period has it played any important part. During the War of 1812 the water front for a mile up from the mouth of the river was a line of batteries. Navy Hall, the residence of Governor Simcoe, the first Governor-General of Upper Canada, is still standing, a long, low, one-story wooden building (where, in 1792, met the first Parliament of Upper Canada), though not on its original site. About a mile back from the river are still seen the wooden barracks occupied during the Revolution by that noted band of white, but savage, warriors known as "But- ler's Rangers." Electrical Handbook 29 GEOLOGIC NIAGARA During the last seventy-five years geologists have written a great deal about Niagara, and from it specu- latists have deduced theories as to the antiquity of the earth, trying to prove "That He who made it, and revealed its date To Moses, was mistaken in its age." In early geological days this entire section was cov- ered by the salt waters of the Silurian seas, which is proved by the shells of the Conularia Niagarensis, found in the shale underlying Goat Island and along the gorge ; this shale having once been the muddy bottom of these seas, and this shell being found only in salt water. At a later geological period, on top of what is now this shale, at the bottom of a warm ocean, still covering all this land, grew a vast, thick and solid bed of coral, of which ancient life the Niagara limestone of to-day is a monument. Subsequently, these two ancient and contiguous sea bottoms, then solid stone, were uplifted, and by the con- figuration of the earth hereabouts the original Niagara River was formed. In general terms its course was sim- ilar to that of the present river (though its volume was not as great) as far north as the Whirlpool, from whence it ran, in a broadening channel, to St. David's, westerly from its present outlet ; and prior to the coming of the ice age it had cut this channel back to the Whirlpool and perhaps even farther south. Next came the glacial period, when this part of the country was enveloped with a covering of ice (work- ing down from the northeast) similar to that now cover- ing Greenland, though having a depth of hundreds of feet. This ice age, as approximately determined, lasted 50,000 years, and closed about 200,000 years ago. This ice sheet, as it moved forward and southward, broke off all the projecting points of rock and scraped all the rocks themselves bare. Its presence and power are attested by the scratchings and markings on the smoothed surfaces of the top layer of rock wherever it is jo T h c Niagara Falls laid bare, as far south as the Ohio River, and is apparent on Goat Island and along the frontier. This ice sheet brought down in its course not only boulders from the far north and northeast, but its own vast accumulations and scrapings and abrasions which we call "drift," and with this drift it filled up (and with its enormous weight pressed compactly) all valleys, gorges and indentations of the earth in its course, among them the old outlet or bed of the Niagara River from St. David's to the Whirl- pool. Many of the boulders brought here in the ice age, car- ried perhaps hundreds of miles, have been collected in this section and used in the construction of the bridges that have been built on the Reservation, on the main shore, opposite Goat Island. On the recession of the ice sheet a second Niagara River came into existence. The weight of this vast ice sheet had canted or tilted the land to the northeast, so that at its recession the waters of the present three great northern lakes flowed east by the Ottawa and later, as the land rose, by the Trent Valley. As this second Niagara River drained only the Lake Erie basin, and as Lake Erie was very much smaller than at present, it worked in a small chan- nel, was of small volume, and had but small rock-cutting power to take up the erosive process of the earlier Niag- ara River, which had drained only this same Lake Erie basin. This is the period, again referred to, when the present channel to the south and west of Goat Island (the Cana- dian channel) was made. The second Niagara River gradually merged itself into a vast fresh-water lake, formed by the melting ice and heavy rainfalls, and covering all the Lake Erie basin, and gradually rose in level until it stood fully 100 feet above the present rocky bed of Goat Island. Its northern boundary was the escarpment or ridge whose lowest point was just above the present village of Lewiston, which point is thirty-two feet above the pres- Electrical Handbook 31 ent level of Lake Erie. Here the rising waters first broke oivr the dam, and here Niagara Falls were born. From here they cut their way back to the Whirlpool, for the waters found it easier to cut a new channel back through the soft rock from this point in the embankment than to scour out the old drift-filled channel (which was at the very bottom of the lake) from the Whirlpool to St. David's. The flow of the lake set towards the Falls and brought down from the Erie basin fluvial deposits in large The Suspension Bridge Across Niagara River at Lewiston amounts during the succeeding years, depositing them all along the bottom of the lake. It is of these fluvial de- posits, consisting of sand and loam (excepting a compar- atively small layer of drift next to the top rock), that the soil of Goat Island is formed, and of whiqh the soil cov- ering the rocky substrata along the gorge is formed. This Goat Island soil, more than any surface in this section, is the geologists' paradise. While some lands and forests near here may not have been cultivated by man, the western end of Goat Island is an absolutely unique piece of virgin forest. $2 The Niagara Falls Most of the time it has been, in general terms, inac- cessible to man ; and since accessible by bridges, no cut- ting of the trees, no clearing of the land nor cultivation thereof, no pasturing of cattle, in fact, no disturbance of the soil has been permitted. Here, then, is the original drift, with the subsequent overlying alluvial deposits and accumulations, undis- turbed by man. And when, as in this case, in this undis- turbed fluvial deposit are found fresh-water shells, it proves that the Niagara River to-day flows through what was once the bottom of a vast fresh-water lake that cov- ered all this section. As the Falls cut their way backward, so their height gradually diminished, and the level of this fresh-water lake fell until, finally, there came a time when the land of what is now Goat Island rose above the waters. That this lake existed at a comparatively recent geological pe- riod is proven by the fact that these shells now found on Goat Island are identical in species with those found in- habiting the Niagara River and Lake Ontario to-day. According to the most accurate calculation, the consensus of geological opinion is that 35,000 years have elapsed since the Falls were at Lewiston, which is seven miles away; and that the fluvial deposits on the island began as soon as the river rose over the moraine at the foot of Lake Erie can scarcely be doubted. That in 35,000 years there is no specific difference be- tween the ancient shells found in the soil of Goat Island and their existing representatives and progeny in this locality is wonderful indeed. When the Falls in their recession shall have reached the head of the rapids they will be about fifty feet higher than they are now, or over 200 feet in height, less whatever the upward slope of the bed of the river below the Fall may diminish that total, and it cannot be by many feet. The average dip of the rocky strata to the south is twenty- five feet to the mile, and the average slope of the river channel in the opposite direction is fifteen feet to the mile. Electrical Handbook 33 When the Falls shall have receded yet another half mile, or a total distance of one mile from their present location, by the wearing away of the strata which dips rapidly downward, and by the continued, but gradual elevation of the bed of the river, and therefore of the surface of the water below them, they will have decreased in height to about 100 feet. And when they shall have receded still another mile, their height will be only about sixty feet. As geologists differ by thousands of years as to how long it took the Falls to cut their way from Lewiston ridge to their present location it would be impossible to say when in the history of this section the waters had so far drained off that the muddy deposits overlying the rocky bed of what is now Goat Island first appeared above the slowly-receding waters of the lake, unless we adopt some length of time for this work as a basis. But it is not so difficult, by noting the elevation of the land, the trend of the rocks and the depth of the over- lying "drift," to locate approximately where the Falls were when this occurred. At that time, judging from the present levels of the land, the Falls must have been at a point nearly a mile north of the present location of the Horseshoe Fall. And if we accept, as above, one foot a year as a fair average estimate of the recession of Niagara from Lewiston Heights in the more recent geo- logical time, it must have been between four and five thousand years ago that the soil of Goat Island, then a part of the mainland, first appeared ; and probably it is nearly as long since it became an island. In speaking of the recession of Niagara, the recession of the Horseshoe Fall is referred to, for it recedes several hundred times as fast as the American Fall; for in the time that the Horseshoe Fall has receded from Prospect Point, at the lower or northern edge of the American Fall, across the width of the American Fall and across the width of Goat Island to its present position, the American Fall has receded but a very few feet. Hence, on these deductions, Goat Island has existed as an island 34 The Niagara Falls from about the time of the Flood, or from about 2,300 B. C. This proves the statement that "in a scientific sense the island is of trifling antiquity, in fact, it would be dif- ficult to point out in the western world any considerable tract of land more recent in its origin." Niagara has been called the "sun clock of the ages," and the stratification of the rocks through which it has cut its way may be studied at many 'points, especially at the "Whirlpool Rapids," above the Whirlpool, where both shores of the gorge are little covered with foliage, and again on the Goat Island cliff. The Whirpool Rapids PART II AMERICAN NIAGARA POWER DEVELOPMENT BY CANAL 36 The Niagara Falls The Niagara Falls Hydraulic Power and Manufacturing Company IN the development of the Niagara Falls Hydrau- lic Power and Manufacturing Company there is to be found the oldest power project at Ni- agara Falls. In the year 1852 the Porter family, which was among the early settlers and much inter- ested in the future of the place, donated the land necessary for the construction of a canal extending from the upper river to the edge of the high bank a short distance below the falls. In the year mentioned, negotiations were commenced with Caleb J. Wood- hull and Walter Bryant for the construction of the power canal. Under the agreement made, these men were to construct the canal and receive a plot of land having 800 feet frontage on the upper river, and a strip 100 feet wide extending the entire length of the canal, namely 4,400 feet. They also received 75 acres of land about the lower end of the canal, which plot had a frontage of nearly a mile along the high bank. The Niagara Falls Hydraulic Company was in- corporated in March, 1853, with Caleb J. Woodhull as president, and Walter Bryant, agent. This com- pany immediately contracted for the construction of a canal 70 feet wide and 10 feet deep, with wharves along the company's land on the upper river. The turning of the first sod was made the occasion of a celebration. Work progressed for 16 months, when a lack of funds caused suspension of operations. In 1858 the work was resumed by the Niagara Falls Water Power Company, of which Stephen M. Allen was president. On Saturday, September I, 1860, Horace H. Day secured control of the property, and by July i, 1861, had completed a canal 36 feet wide and about eight feet 37 38 T h c N i a g a r a Fall s deep. The breaking out of the Civil War delayed operations, and for years the canal stream poured over the cliff unused. Early in the '7o's, Charles B. Gaskill built a grist mill at the lower end of the canal, and thus became the first user of the canal power. In the year 1877 the canal property and all its belongings and rights were purchased by the late Upper End of Canal The Niagara Falls Hydraulic Power and M ifacturing Company Jacob F. Schoellkopf, father of Mr. Arthur Schoell- kopf, and the late Abram Chesbrough. These men organized the present Niagara Falls Hydraulic Power and Manufacturing Company, of which Jacob F. Schoellkopf was president up to September 15, 1899, the day of his death. From the date of the acquire- ment of the canal property by this company, the development has continued steadily, and what the company has accomplished has been a large factor in the development of the industries of Niagara Falls. They proceeded along the conservative lines Electrical Handbook 39 that characterize all the Niagara development. To- day the canal has a width of 100 feet for its full length, while its final depth will be 14 feet. At the lower end of the canal proper there is a basin 850 feet long and 70 feet wide, the length of which is to be still further increased to 1,000 feet. Ex- tending from this basin to forebays located close to the edge of the high bank are two connecting canals, through which water flows from the basin to the forebays and then through penstocks to the turbines. It should be remembered that the early develop- ment of the Niagara Falls Hydraulic Power and Manufacturing Company was begun before engineers and manufacturers dared to design and build water- wheels for use under the high head possible in con- nection with this plant. For this reason, shafts or pits were sunk in the rock near the edge of the cliff to such depths as were considered safe for the opera- tion of the water-wheels then made. These depths varied from 25 to 75 feet. The turbines were located at the bottoms of these pits, from which the water escaped through tunnels into the gorge below. The discharge from some of these tunnels is still to be seen at Niagara, as portrayed in an accompanying illustration. Vertical shafts were installed to bring the power to the surface of the ground. In 1881 the Niagara Falls Hydraulic Power and Manufacturing Company established its first station to supply electricity for commercial purposes. This station was known as Station No. i, and was located in what was then Quigley's mill, now the Cliff Paper Company's mill. In this station were installed arc light machines to furnish a street and store service, the machines being operated from the mill shaft. It was here that the public distribution of electricity in Niagara Falls began. In 1895-96 methods applied to the development of power had made considerable progress, and about this time the Niagara Falls Hydraulic Power and 40 The Niagara F alls Manufacturing Company began the erection of Power House No. 2. This power house was erected at the water's edge in the gorge, and was so designed that the water could be used under the full available head of 210 feet. Not only was this made possible, but the company was also able to take advantage of the use of horizontal shafts for turbines and genera- tors which method practically eliminates all bearing Interior of Station No. 2 The Niagara Falls Power and Manufacturing Company trouble, not a single shut down from any such trou- ble having been necessary in seven years. In the first section of this power house there were installed four double discharge Leffel turbines giv- ing a total capacity of 6,850 horse power. A steel penstock eight feet six inches in diameter carries the water supply for these wheels from the forebay at the top of the cliff to the power station below. The first section of the gorge power house having proved a great success, the company at once added Electrical Handbook 41 two more sections making a station 170 feet long by 100 feet wide. The construction is of stone and steel. In this power house there are now in opera- tion 15 turbines, the capacity of 14 of them ranging from 1,600 to 3,500 horse power. The combined out- put capacity is about 34,000 horse power. The tur- bines of the two sections last built receive their supply of water through steel penstocks n feet in diameter. In respect of their power capacity, these penstocks are the largest in the world. In this connection it is interesting to review the machines driven by each turbine, and the application that is made of the electric power so developed: Turbines Nos. 4, 5 and 6, each drive two s6o-kw. 300-volt, direct current, Westinghouse generators, the current from which is supplied to the Pittsburg Reduction Company. Turbine No. 7 drives two s6o-kw., sso-volt, direct current generators of General Electric make. One of these generators carries a commercial load, sup- plying current to the Niagara Falls Brewing Com- pany and to fifty other users of power. The other generator carries a railway load, for the operation of the Niagara Gorge Railroad. A booster with a range of 300 amperes is attached, and is in circuit with the Youngstown and Lewiston railroad four- teen miles distant from the power house. Turbine No. 7 has also conected to it one 2OO-kw., 135-volt generator, the current from which goes to the Na- tional Electrolytic Company. Both generators and booster, are of General Electric make. Turbine No. 8 has attached one 875-kw., direct current generator, feeding 5,000 amperes, 175 volts, to the National Electrolytic Company. The generator is of General Electric make, and is of the double commutator form. It is shown in one of the accom- panying illustrations. Turbine No. 8 also drives an alternating current generator of i,ooo-kw., 11,000- volts, 3-phase, and of Bullock make. Turbine No. 9 has attached a General Electric 42 The Niagara Falls generator of 875-kw., 5,000 amperes, 175 volts, cur- rent from which goes to the National Electrolytic Company, and also a i,ooo-kw., direct current, Gen- eral Electric, 325-volt, 3,100 ampere generator, the current from which goes to the Acker Process Com- pany. Turbine No. 10 drives two General Electric, 1,000- kw., 325-volt, 3,100 ampere generators, the current from which is used by the Acker Process Company. No. 8 Turbine Driving 875-Kw. 5000 Ampere Generator The Niagara Falls Hydraulic Power and Manufacturing Company Turbine No. n and turbine No. 12 each operate two Westinghouse, 75o-kw., direct current, 30O-volt, 2,500 ampere generators for the Pittsburg Reduction Company. Turbine No. 13 has a Bullock i,ooo-kw., 11,000- volt, 3-phase generator on one end, and on the other end a 7oo-kw., 2,2OO-volt, single-phase alter- nator, made by the Walker Manufacturing Company. This latter machine supplies the current for over fifty per cent, of the incandescent lighting through- Electrical Handbook 43 out the city. It is operated for the Buffalo and Niagara Falls Electric Light and Power Company. Turbine No. 14 and turbine No. 15 each operate two Westinghouse, i,ooo-kw., 30o-volt, 3,330 ampere generators for the Pittsburg Reduction Company. Turbine No. 16 and turbine No. 17 each operate two Westinghouse, 750-kw., direct current genera- tors for the Pittsburg Reduction Company. Turbine No. 18 is a 25o-h.p. wheel made by J. M. Voith, Heidenheim, Germany. It drives the exciters used in connection with the 3-phase alternators above referred to. Turbine No. 19 is of 500 h.p., and drives a 4OO-kw., 50O-volt generator, for commercial service. In addition to the distribution of electric power as above outlined, the Niagara Falls Hydraulic Power and Manufacturing Company has tenants to whom it supplies hydraulic power, as follows: The Cliff Paper Company, 2,500 h.p.; Cataract City Mill- ing Company, 700 h.p.; Pettebone-Cataract Paper Company, 2,200 h.p.; Oneida Community Company, Ltd., 300 h.p.; City Water Works, 400 h.p.; Niagara Falls Milling Company, 1,800 h.p., making a total of 7,900 h.p. Inasmuch as it was possible to locate factories very close to the power house, practically the entire electrical development has been in the forms required by the different industries. The majority of these call for direct current at voltages varying from 175 to 300. However, the last two machines to be installed in this power house were i,ooo-kw., 11,000- volt, 3-phase alternators, built by the Bullock Manu- facturing Company. An illustration given herewith shows one of the horizontal shaft turbines, to one end of which is connected an 875-kw., direct-curent generator, while at the other end is connected one of the i,ooo-kw. alternators. These alternators are the first installation of alternating current machinery made by the company. The u,ooo-volt current generated by the machines The Niagara Falls Electrical Handbook 45 attached to turbines Nos. 8 and 13 is transmitted by a 3-phase, lead-covered cable system to a trans- former station located on the top of the cliff along the canal basin. In this station the voltage of a portion of the current is reduced to 2,200 for trans- mission and use in the vicinity, the building also serving as the terminal station of an overhead trans- mission line carrying power at high voltage to the company's factory property at the north end of the city. This property is connected with the railroad lines by a switch over a mile long laid by the com- pany. On this land the new plant of the Carter- Grume Company, and the plant of the Central Ma- chine Company are located. The switchboard of Power House No. 2 is about 100 feet long and is located on a gallery that runs along the cliff side of the station. It has 32 panels of Vermont marble, on which are installed some of the largest switches in existence. The switchboard ;md station wiring are of fireproof construction, and the board is so arranged that although there are many different kinds of currents generated in the station, a relay is obtained for every generator and water wheel in the station, except the single-phase alternator. The n,ooo-volt portion of the switch- board was designed and built by employees of the company. The present development does not represent the full capacity of the Niagara Falls Hydraulic Power and Manufacturing Company's canal, and the com- pany has commenced the erection of an additional power house. This new station will be located at the water's edge, in the gorge, north of the present station. When completed, it will have a length of 350 feet, and a width of 90 feet. Sketches of Station No. 3 are presented herewith. Unlike the present station, it will have a centre wall extending the entire length of the station, dividing the water wheels from the generators. The capacity of the station will be 100,000 horse-power, and there will be a 7 h c N i a g a r a F alls Power House No. 3 The Niagara Falls Hydraulic Power and Manufacti ing Company Electrical Handbook 47 separate penstock to supply water to each 8,000 horse- power unit. These units will also be of the hori- zontal shaft form, and will run at 300 rev. per min., giving 25-cycle, 3-phase current, at 11,000 volts direct from the generators. It is expected that the first section of this power house will be in operation by January, 1906. Tenants of The Niagara Falls Hy- draulic Power and Manufactur- ing Company THE NIAGARA FALLS BREWING COMPANY THE Niagara Falls Brewing Company manu- factures lager beer, ale, and porter. Its plant is operated by electrical power exclusively. The brewery has been in operation since 1880. It has an annual capacity of 90,000 barrels, with a storage capacity of 60,000 barrels. Its ex- tensive cellars are excavated in the solid rock, the stone taken out having been utilized in the construc- tion of the buildings. These buildings cover an area of two acres and are situated on the highest ground in Niagara Falls, on the river bank, commanding a beautiful view of the cataract above and of the Whirlpool Rapids below. The cellars of the Niagara Falls Brewing Com- pany are chilled by the direct expansion refrigerating system. The 6o-ton refrigerating plant is of the vertical double-acting type, and is driven by a Soo-volt direct current motor. This machine is capable of main- taining a temperature as low as 30 fahr. throughout the cellars, which have a capacity of 443,197 cubic feet. A second soo-volt motor serves to operate all the machinery in the brewery, including the mash machine, malt mill, freight elevator, keg washers, beer pump, rotary water pump, bottling works ma- chines, etc. The power is obtained from the circuits of the Hydraulic Power and Manufacturing Company. Electrical Handbook 49 PETTEBONE-CATARACT PAPER COMPANY THE predecessor companies going to make up the Pettebone-Cataract Paper Company rank among the oldest of industrial concerns at Niagara Falls, and were the pioneers in the manufacture of news paper in this locality. The first mill was located on Bath Island, now Green Island. News paper was first made from rags, later on from straw, and finally from wood. This company was formed October first, 1892, by the consolidation of The Pettebone Paper Com- pany and the Cataract Manufacturing Company. The latter company had erected on the Hydraulic Canal, in 1880, a mill for the manufacture of ground wood, used in the manufacture of news paper, and the former company had built a paper mill in the same locality in 1884. The property of the company consists of a strip of land on the Hydraulic Canal with a frontage of 115 feet, extending back some 330 feet to the high bank of the river, on which are located a four-story brick mill 100 by 115 feet, containing two Fourdrinier paper machines, and all the machinery and apparatus required in a well-equipped plant. In the rear there is a three-story stone building for the manufacture of ground wood pulp. Hydraulic power is used exclusively, the com- pany developing 1,400 h. p. by the use of turbines placed one hundred feet down the high bank. Water is taken from the canal of the Niagara Falls Hydrau- lic Power and Manufacturing Company, and after passing the water-wheels is discharged into the lower river. The daily output of the plant is twenty-five tons of finished news paper and twenty tons of ground wood pulp. The Niagara Falls CLIFF PAPER COMPANY T HE Cliff Paper Com- pany is engaged in the manufacture of wood pulp and news paper. The process is com- mon to all mills in the United States making this class of paper. The peculiar features of the plant are that the pulp mill, situated at the foot of the high bank, in the gorge of the Niagara River, is driven by water power, using water which has been used once under 75 feet head. After doing duty un- der this head, the tail water is delivered to a penstock running down 125 feet fur- ther and is utilized in hori- zontal turbine Leffel wheels p. These wheels are direct connected. The power is therefore used as econom- ically as possible. The pulp is brought to the paper mill above the bank by a chain carrier. The paper machines are driven by electric motors supplied with current from generators direct connected to 300 h. p. Leffel horizontal turbine wheels using tail water from other wheels. The pulp mill and paper mill are connected by an inclined railway used for carrying freight and passengers. The Cliff mill was the first development of Niagara water power under a head of over 100 feet, and was in operation before either of the power companies. Paper Mill at Top of Cliff Pulp Mill at Water's Edge Cliff Paper Company about 2,500 h. giving Electrical Handbook 51 Turbine and General Cliff Paper Company $2 The Niagara Falls WM. A. ROGERS, LIMITED THIS business was started at Niagara Falls in 1893 under the name of the Niagara Silver Company. It has grown very rapidly and in 1902 it was amalgamated with the important business of Wm. A. Rogers, of New York city, at which time the present name of Wm. A. Rogers, Limited, was adopted. Several extensions of the manufacturing plants have been \. Rogers, Limited made in recent years, and at the present time, in addition to the large plant now operated at Niagara Falls, the company owns and operates factories at Oneida, N. Y., and Northampton, Mass. The recent enlargement of the Niagara Falls factory has very considerably added to its capacity and at the present time the company is employ- ing in Niagara Falls nearly 500 employees. The com- pany manufactures silver plated ware and cutlery. Electrical Handbook 53 54 The Niagara Falls THE NIAGARA GORGE RAILROAD CO. THE NIAGARA GORGE IN its passage from the Falls to Lake Ontario the Niagara River passes through a deep and narrow cleft between rocky cliffs, falling, in its course of fourteen miles, more than in feet, and forcing its way through a channel so confined and precipi- tous that the tumult of the waters makes a scene of grandeur that, in the estimation of many travelers, exceeds the spectacle of the cataract itself. The only means of entrance to the Gorge is by the Niagara Gorge Railroad, a well-built, double-track electric road, whose cars start from Prospect Park, Niagara Falls, and traverse the length of the Gorge to Lewiston in forty-five minutes, running the en- tire distance within a few feet of the water, and giving the passenger an opportunity to obtain an unrivaled view of the Rapids and Whirlpool, or to stop at various points for a longer inspection of the wonders of the mighty river. The construc- tion of the Gorge Road is considered by experts to be one of the greatest engineering feats of modern times. For years engineers contended that it could not be built, but in 1890 surveys were made by Mr. George A. Ricker, a civil engineer of Buffalo, N. Y., which proved that it was perfectly feasible to con- struct a railroad through the Gorge that would be at once safe and comparatively easy of opera- tion. Work was begun soon afterwards, and in 1895 the road was opened for passenger traffic. The completion of the road which was rebuilt and im- proved in 1890 makes it possible for the tourist to visit the Gorge from end to end where before it was only accessible in spots. ENTRANCE TO THE GORGE Passing down a moderate incline, the Gorge Road takes the sightseer under the two railroad bridges which, spanning the Gorge below the Falls, Electrical Handbook 55 give access to Canada, as well as providing the most direct rout between the East and the great West. The cantilever bridge of the Michigan Central Rail- road was built in 1882; while the steel arch bridge, built in 1897 by the Grand Trunk Railroad of Canada, replaces the familiar old Suspension Bridge, which was long one of the wonders of this point. The Grand Trunk bridge is said to be the largest arch in the world. THE WHIRLPOOL RAPIDS Just below the railroad bridges the gorge sud- denly narrows and the Whirlpool Rapids begin. Falls and Whirlpool Rapids Niagara Gorge Railroad The depth of the channel of the river at this point has never been ascertained. So precipitous is the rocky bed of the stream that the river reaches a speed of twenty-seven miles an hour, and the waves which are formed in its passage reach a height of thirty feet at times. Two attempts have been made to navigate these rapids in vessels, both being suc- cessful. The original "Maid of the Mist" was taken 56 The Niagara Falls through the lower river safely several years ago, and C. A. Perry of Niagara Falls went through safely in a lifeboat, which he made himself. Two persons have attempted to swim through the rapids. One got through alive, but the other, Capt. Matthew Webb, an Englishman, who had swum the English Channel sucessfully, lost his life in the Niagara rapids, on July 24, 1883. Several persons have gone through the rapids successfully, inclosed in barrels built for the purpose. THE NIAGARA WHIRLPOOL Three quarters of a mile below the bridges the river broadens, and, changing its course suddenly, an immense whirlpool is formed, into which is gathered all the floating material that the current has brought down from above. Driftwood, which may have started on its course to the sea far up in Lake Superior, may be seen whirling slowly about in the surface current that seems to make a com- plete circle from side to side of the chasm. Occa- sionally, the fragments of a wrecked vessel will be seen in the Whirlpool's clutches, brought from above the Falls by the river, and here, too, are usually found the bodies of the unfortunates who, through accident or the deliberate intent to end their lives, are carried over the cataract to a certain death. Many accidental deaths occur every year in this way, while Niagara Falls has long been known as a favorite resort for suicides. Once the unfortunate victim is in the grasp of the swift current above the Falls there is no hope for him, although the his- tory of the region teems with stories of efforts to succor those whose rashness or folly has led them too near the brink of the Falls. The passenger on the Gorge Road who looks across the Whirlpool may discern a wooded glen running back from the river on the Canadian side. This glen, it is said by geologists, marked the ori- ginal channel of the river, but, owing to some mighty Electrical Handbook 57 convulsion of nature, that outlet for the waters of the great lakes was closed and the river was forced to make a new passage for itself through the present channel. In cutting out its new course the waters have worn away the rocks into peculiar and interesting shapes. Not the least interesting of these is the large rock which towers up on the Canadian side just at the angle where the river turns from the Whirlpool to flow onward toward Lake Ontario. For years every photograph taken of the Whirlpool from the American side has shown, apparently carved in the top of this rocky eminence, a strange resemblance to a human face. Within the last few months the .action of the atmosphere has crumbled the rock to such an extent that the face is discernible to the naked eye. It has been named "The Demon of the Gorge," and it stands there immovable and inscrutable, keeping watch and ward over the awful secrets of nature and the mys- terious Whirlpool. THE LOWER NIAGARA RAPIDS Below the Whirlpool the channel through which the waters have to force their way again becomes narrower, and a second set of rapids is formed by the descent of the stream not so swift nor so tumultuous as the Whirlpool Rapids, but still very swift and strong and of great interest. To this series of lower rapids has been given the name of "Devil's Hole Rapids," the name being that of a historic spot a little farther down the Gorge. The channel of the river is said to be deeper through these rapids than at any other point, but the exact depth cannot be ascertained, because the strong current deflects any sounding apparatus that is used. Fronting the Devil's Hole Rapids is Ongiara Park. This is a pleasant glen in the woods on the sloping bank above the river, owned by the Niagara Gorge Railroad Company, and used as a picnic grove for passengers by that route. 5# The Niagara Falls THE GIANT ROCK Just below Ongiara Park the Gorge Road passes behind an enormous rock, that rises from the edge of the water and towers high above as the car passes. What cataclysm of nature detached this rock from the cliff above and sent it thundering down the precipice to find a resting place on the river's brink is not known. Ever since white men first explored the Gorge the Giant Rock has stood like a silent sentinel, and when the Gorge Road was built it was decided to leave it where it is, rather than to destroy the ancient landmark. THE DEVIL'S HOLE From end to end the Niagara Gorge teems with historical incident. For the first century and a halt" after white men took possession of the lands in the Niagara region, there were continual struggles first between the whites and the savages, later be- tween the English and the French, and latest of all, between the English in Canada and the men of English descent, who had cast their lot with the young American republic. The Devil's Hole, which is reached by an easy ascent from the Gorge Road, was the scene, in 1763, of one of the most awful of the many tragedies of the Niagara region. On the I3th of September in that year a train of British- American troops under Lieut. Don Campbell of the Royal American Regiment, was returning to Fort Niagara from Detroit, where it had been with a load of supplies for the garrison there. Fort Schlosser, now the village of Echota, above the Falls, was reached on the morning of the I3th, and that evening the train set out for Fort Niagara, taking the well-beaten road along the top of the cliff on the American side. Accompanying the troops was John Steadman, one of the first settlers in this region and master of the portage around the Falls. Heedless of impending danger, the caval- Electrical Handbook 59 60 The Niagara Falls cade traveled along in safety until the cleft in the rocks since known by the name of the Devil's Hole was reached, when, without a moment's warning, a large band of Seneca Indians who had been lying in ambush at this point attacked the trav- elers with guns and tomahawks. Of the ninety persons in the company, all but three were either driven over the precipice to meet a horrible death on the rocks below or killed outright by the savages. One drummer-boy escaped by his drum-straps catch- ing in a pine tree, part way down the cliff, where he hung until rescued. His name was Matthews, and he lived until 1821, when he died in Canada at the age of seventy-four. One driver was wounded and lay concealed in a clump of evergreens, where the blood-thirsty savages overlooked him. Stead- man himself who, the Indians said later, seemed to bear a charmed life, spurred his horse through the opposing Indians and made his escape to Fort Schlosser. The noise of the conflict was heard at Lewiston and two companies of troops which were stationed there came hurriedly up the trail to the rescue- of the supply-train. Seeing no enemy, they marched boldly across the little bridge that spanned Bloody Run, a small stream, the dry bed of which may be seen to-day, and when half way across the bridge were themselves attacked by the Senecas, who had hidden in the evergreens as they heard the approach of the troops. Only eight of the soldiers survived this second ambush. The Indians hastily scalped their victims, taking in all eighty scalps, including those of six officers, and mounting the horses that had not been forced over the cliff, went back to their home on the banks of the Genesee. It is only fair to the generally peaceable Seneca nation to say that this attack was made without the knowledge of the chiefs of that tribe, by a band of young braves under the leadership of "Farmer's Brother," a man who aft- erwards became a leader of his people and a friend Electrical Handbook 61 of the whites, and who regretted to the end of his life his youthful folly. After the massacre at the Devil's Hole block- houses were erected at different points along the portage trail, 1,200 yards apart, for the better pro- tection of travelers. The ruins of some of these structures may yet be seen. LEWISTON Where the splendid steamers of the Niagara Navigation Company's Toronto line touch at Lewis- ton is the spot where the first white man who ever entered the Niagara River, so far as history tells, landed after sailing up from Lake Ontario. This was in 1678, and the explorer who braved the en- trance to an unknown river was the intrepid La Salle. In his search for a portage La Salle ascended as far as the lower rapids. Finding no safe landing place, he returned to Lewiston, and there built a cabin, surrounded by a palisade, as a storehouse and base of supplies for his projected expedition above the Falls, which he had not yet seen. This struc- ture is believed to have been almost at the point where the present dock is. From this point a portage was established, the trail leading up the mountain above Lewiston and traversing the table- land above the cliff to a point above Echota. This trail was followed for many years, or until railroads were built, which made it unnecessary to transport t goods by wagon. Farmer's wagons and pleasure vehicles, however, still follow the old road, that runs almost exactly as La Salle laid it out more than two centuries ago. NATIONAL ELECTROLYTIC COMPANY THE National Electrolytic Company com- menced business in 1898. It has a large plant on the lands of the Niagara Falls Hy- draulic Power and Manufacturing Company and is engaged in the electrolytic manufacture of chlorate of potash. The company uses 2,500 horse 62 The Niagara Falls power, which is transmitted by aluminum cables from Power House No. 2, located at the water's edge in the gorge, to the works on top of the high bank. It is one of the successful electrochemical industries of Niagara Falls. ACKER PROCESS COMPANY THE works of the Acker Process Company are lo- cated in the lower power district on property bounded by Third street, Walnut street, New York Central Railroad tracks, and by the gorge of the Niagara River below the falls. The works cover a ground area of about 70,000 square feet. The total power utilized aggregates about 3,800 electrical horse power, and is delivered in the form of direct current, the greater portion be- ing utilized in electrolytic furnaces for the decompo- sition of sodium chloride. This current of 9,000 am- peres and 300 volts is conducted through great bundles of aluminum conductors placed in trenches under ground, leading from the power house in the gorge below the falls to the company's works, a distance of approxi- mately 1,600 feet. The aggregate cross-section of the conductors carrying this current is, of course, very large. The entire current is utilized in a single series or row of furnaces. The products manufactured by the company are: caustic soda, bleaching powder, tetrachloride of tin (known to the trade as bichloride of tin), oxide of tin, tin crystals, and carbon tetrachloride. The electrolytic alkali process was the first of the several processes to be installed and put in oper- ation, and is due to Mr. Charles E. Acker. A de- scription of the process was first given at the inau- gural meeting of the American Electrochemical So- ciety, at Philadelphia, in 1902, and was published in the Transactions of the Society, Volume I., 1002. An article by Clinton Paul Townsend may be found in the ''Electrical World and Engineer" (New York), Electrical Handbook dj of April 5, 1902. An article by Professor Haber, being the first part of a report to the German Bunsen Society for Applied Chemistry, on "The Industrial Development of Electrochemistery in America," ap- peared in the "Zeitschrift fur Elektrochemie," begin- ning April 16, 1903. Mr. Acker was awarded the Elliott Cresson gold medal by the Franklin Institute, for his process of Acker Process Company producing caustic soda and chlorine by the electrolysis of fused common salt. Various American and Canadian patents covering this particular process have been issued. The process has also been patented in the principal European coun- tries, the number of such patents aggregating about forty. A new process for the manufacture of tetrachlo- ride of tin was introduced in the works in 1903, and the company now turns out a considerable propor- tion of the tetrachloride of tin consumed in the coun- try. The company does not distribute this product 6 4 The Niagara Falls Electrical Handbook 65 at retail, but makes shipments in carload lots only. This process, as well as that for the manufacture of tetrachloride of carbon, tin crystals, oxide of tin, etc., is due to Mr. Charles E. Acker. Numerous pat- ents have been applied for in the United States Pat- ent Office, and have been allowed, although they have not been issued. There have as yet been no published descriptions of these methods. The companyis works are illustrated on page 63, and an interior view of the furnace room showing a row of electrolytic furnaces on page 64. Each furnace is here represented with five electrodes or 66 The Niagara Falls anodes. Since this photograph was taken these anodes have been enlarged, so that there are now four anodes employed in each furnace instead of five. The current of 9,000 amperes passing through the furnaces in series is, therefore, carried by four anodes in each furnace. The normal current carried by each anode is approximately 2,250 amperes. A B K'BTB Figure 2 single anode may be removed at any time from a fur- nace, during which time the current is carried by the three remaining anodes to the extent of 3,000 am- peres or more for each anode. The cathode is of molten lead which is caused to circulate by a jet of steam introduced into a well containing the molten metal at the end of the furnace, shown in Fig. i. The operation of this Electrical Handbook 6f steam injector is shown in detail in Fig. 2. The jet of steam issues from a small orifice under pres- sure, and passes through an injector or converter pipe made of cast iron, which, in practice, is a single casting with the cover D. There are thus only two parts to the furnace, namely, the main casting E, which is lined with ordinary firebrick for containing the molten salt, and the cast iron cover D. The steam passing through the converter carries along Figure 3 with it more or less of the molten lead in its path. This lead strikes the curved cover and is deflected into the long channel B, through which it passes to the other end of the electric furnace, where it spreads over the hearth and becomes the cathode, taking up the sodium liberated from the salt by the current of 9,000 amperes. The alloy of lead and sodium finally reaches the injector in the course of the circulation, and the sodium decomposes the steam, thereby form- ing anhydrous caustic soda, hydrogen gas and metal- lic lead. The hydrogen burns continuously in a large 68 The Niagara Falls flame, the lead again flows back through the long channel B and the molten caustic soda runs continu- ously out of the furnace through the overflow spout. The molten caustic soda is now collected from all the furnaces and, while still molten, is conducted to a caustic pot, where it is allowed to settle. This operation goes on continuously twenty-four hours per day, and seven days per week. There is no inter- mission. A general idea of the setting of the furnaces is given in Fig. 3, which also indicates the method of taking off the chlorine gas. This is taken away by slight suction through passages in the brick piers between each pair of furnaces. PART III AMERICAN NIAGARA POWER DEVELOPMENT BT TUNNEL The Niagara Falls 'Power Company THE utilization of the power of Niagara Falls has for years been the dream of engineers and of all those interested in industrial devel- opment. In the past many schemes for this purpose have been suggested by engineers and in- ventors, but never, until the advent of the modern era in electrical engineering, has the proposition, on a large scale, been able to stand upon a basis attrac- tive to the capitalist. The difficulty in the past has not been to apply the waters of Niagara for the turn- ing of a water wheel, for many of the schemes then suggested would have accomplished this success- fully; but what to do with the power when thus de- veloped at the water wheel shaft was the problem before the engineer. Obviously here the question of transmission arose as of prime importance. Among the numerous early plans suggested will be found extensive systems of pneumatic tubes oper- ated by turbine driven air compressors, the air pipes leading therefrom to factories located in the vicinity of a power house, each factory having its own air motors thus operated. It may be of interest to note that one of these early plans contemplated the transmission of power to Buffalo by this means. Another plan consisted in lines of countershaft- ing, bracketed on columns, extending radially from a central power station, this long shafting to be driven by water wheels at the power station through a system of gearing. Factories were to be located along these lines of shafting and were to receive their power by clutches connected to these shafts. Still another plan involved the construction of a network of surface canals fed by a common intake from the upper Niagara River. Factories were to 7^ The Niagara Falls be established along these canals and take water from them for the operation of individual turbines; the dead water to be discharged in branch tunnels connected to a main trunk tunnel leading to the lower river. These plans now look grotesque, but twenty years ago or so they were seriously considered by good engineers. They were discarded largely for finan- cial reasons, the systems showing low efficiency and high cost of construction and maintenance. The final solution of the problem by electrical methods is almost ideal in its simplicity and efficiency as a means of transmitting the energy of Niagara to the consumers. In the electrical distribution of Niagara power an essential advantage has resulted which was not fully recognized at the time of its first adoption. As the uses of this power have developed it has been found that not only was power wanted for industrial purposes but primarily electric power. This is espe- cially true in the case of the electrochemical and electric lighting applications. If pneumatic, hy- draulic or mechanical power had been supplied for use, it would have been necessary for all the electro- chemical plants to convert the power into electric current, before they could use it, with all the loss in power which would result from this conversion. So also with the electric lighting and electric rail- way applications, where power is wanted in the form of electric current. The general construction and organization of apparatus adopted by The Niagara Falls Power Company for utilizing the hydraulic energy of the Falls is as follows: A short canal has been exca- vated at a point about one mile above the Falls on the American side, its direction being approximately at right angles to the river. This canal leads the water into two power houses located on opposite sides. From the canal the water flows into pen- stocks and thence to the turbines, which are installed Transverse Section of Power House No. 2 The Niagara Falls Power Company 74 The Niagara Falls near the bottom of the two wheelpits excavated out of solid rock under the two respective power houses. After passing through the buckets of the turbines and giving up its energy thereto, the water is discharged into a tunnel about twenty-one feet in diameter, which carries it off under the city of Ni- agara Falls, a distance of approximately 7,000 feet, to the lower river. Each turbine is direct con- Interior of Power House No. i The Niagara Falls Power Company nected through a hollow vertical shaft to an electric generator installed above near the ground level. Power House No. I, which was the first to be constructed, contains ten vertical shaft turbines, each direct coupled to an alternating current generator of 5,000 h.p. capacity. Power House No. 2, which was completed early in 1904, contains eleven generating units of the same capacity, making a total capacity for the two plants of 105,000 e.h.p. Electrical Handbook 75 The illustration shows Power House No. 2 in section and illustrates the general arrangement of apparatus as adopted in both plants. From the canal the water flows through submerged arches into an enclosed forebay F. Thence through the racks R the water enters the penstock P and flows downward through it to the wheel case W. From the wheel case it is forced at a pressure of about fifty pounds per square inch inwardly through the buckets of the turbine and out through the draught tube D into the tail race T, and thence through the tunnel to the lower river. Power House No. i differs from this arrangement hydraulically in that the turbines discharge their water into the tail race openly without draught tubes. In both power houses the electric generators are of the alternating current type, wound for 2,200 volts. 2-phases, 25-cycles, and operate at a speed of 250 r.p.m. In the older plant the alternators are all of the external "revolving field or umbrella type, while in Power House No. 2 the last five machines are of the internal field construction. This internal field ar- rangement affords several advantages of simplicity and o-f accessibility to the various parts of the ma- chine. In -general construction and method of operation the two power houses are very similar, the structural changes introduced in No. 2 being principally along the line of improvements in detail, which are the result of the evolution which has taken place in engineering methods since the first plant was in- stalled. When the first power house at Niagara Falls was proposed for a capacity of 50,000 h.p., with an ulti- mate tunnel capacity of 100,000 h.p., many people wondered how it would be possible to dispose com- mercially of such a large amount of electric power. Central station managers who, after a strenuous 76 The X i a g a r a Falls canvass for new customers, had been accustomed to increasing the output of their plants by the addition of a i5O-kw. Edison bi-polar machine, were stag- gered by the magnitude of the quantities involved in this new proposition. Skeptical opinions were ex- pressed based upon industrial and electrical condi- tions then existing, and these opinions at that time were, in the main, justifiable. Since that time, however, great developments have 2200O Volt Switches and Bus-bars at Tonawanda Section The Niagara Falls Power Company- taken place in the electrical arts which have made pos- sible the present realization of such a demand for power. The developments which have created this de- mand have been, first of all, in electro-chemistry, though the output of the Niagara plant is not confined to electro-chemical applications, as is generally sup- posed. Large blocks of its power are in use for electric railway propulsion, electric lighting, and mechanical power application. One of the most Electrical Handbook 77 recent and important factors in the growth of this power system has been the introduction of the elec- tric motor drive for factory appliances. The evolu- tion of economical methods in power transmission has made the delivery of Niagara power commer- cially possible to a widely scattered market. As a result of these developments in the applica- tion of electrical energy the first power house has Internally Revolving Field 5000 H. P. Alternator and Hydraulic Governor in Power House No. 2 of The Niagara Falls Power Company reached the limit of its capacity of 50,000 h.p. and the second plant, having a capacity of 55,ooo h.p., is well along towards its limit. The electrical energy starts from the bus-bars of the power house at a pressure of 2,200 volts, two- phase, 25-cycles, constituting, so to speak, the raw material upon which the various transformations are subsequently made. From the bus-bars the system divides into three distinct classes of service. The first of these embraces the local distribution 5000 H.P. GENERATORS f \f \f v U POWER HOUSE Ull BUSBARS \\[( 8M Q VOLTS [((( Electrical Handbook /p to factories which are in the immediate neighbor- hood of the power house, these customers being supplied by underground cables directly from the bus-bars at the generator voltage, phase and fre- quency. The second class might be termed the interme- diate-distance transmission. In this case, the 2,2OO-volt, two-phase current, immediately after leaving the power house bus-bars, is transformed to u,ooo-volt, three-phase current by means of step-up transformers, and transmitted underground to a step-down transformer station about two miles from the power house. There it is reconverted into 2,2OO-volt, two-phase current, and is distributed, as in the first system, for various fac- tory uses by means of underground cables. This system is used to supply factories whose distance from the power house renders it cheaper to buy step-up and step-down transformers and transmit at a high voltage, than to buy the copper necessary to supply them with power directly from the power house bus-bars at 2,200 volts. The object in trans- forming into three-phase current in this system and back again into two-phase at the step-down station is to effect the saving in copper resulting from the use of the three-phase transmission, which amounts to twenty-five per cent., while maintaining the serv- ice to all factories uniform at 2,2OO-volt, two-phase current. In all the underground distribution, con- duits are used with the cables drawn through ducts in the usual manner. In the third class we have long-distance trans- mission. Here the 2,2OO-volt, two-phase current is transformed at the power house to three-phase cur- rent at 22,000 volts and distributed on overhead bare conductors to points at a considerable distance from Niagara Falls, such as Buffalo, Tonawanda, and Lockport. The three-phase system is also used in this case on account of the saving in copper. The long-distance transmission is operated over 8o The Niagara Falls three separate circuits, each having a length to the Buffalo city line of about twenty-two miles. Two of these circuits are of 350,000 cir. mil. stranded copper installed on the same pole line. The third circuit is strung upon a separate pole line throughout its entire length, and is of aluminum instead of copper. This aluminum line has the same resistance as each of the other two, and is composed of three cables of The Step-Up Transformer Plant of The Niagara Falls Power Company, Containing Transformers Having Aggregate Output of 60,000 H. P. 500,000 cir. mil. each, made up of thirty-seven strands. At the present market price of copper wire it is cheaper to use aluminum for overhead lines where the conductors do not have to be insulated. The conductivity of aluminum is less than copper, and the price per pound is greater, but the volume per pound of aluminum is much greater than that of copper on account of the lower specific gravity of the metal. When, therefore, resistance per pound Electrical Handbook 81 is taken as the basis for comparison, aluminum is found to be cheaper. Furthermore, on account of the increased section of the aluminum conductor and its greater lightness, it is better able to resist span strains due to gravity than a copper conductor of the same resistance. It is interesting to note that the aluminum of which these cables are made is the product of the plant of the Pittsburg Reduction Company, which is operated by Niagara power. The capacity of the three Buffalo circuits 'is ap- proximately 10,000 h.p. each at 22,000 volts. The Niagara Falls Power Company's distributing system now covers a very large territory; thousands of people are dependent upon it in their daily lives, and commercial interests of great importance are involved in it. The industrial world has learned that the Niagara power enterprise is no longer an experi- ment, and that it has already become an important factor in the manufacturing status of this continent. Its extent and the great variety of the industries which it supplies will be seen from the list which follows: THE NIAGARA FALLS POWER COMPANY- LIST OF USERS NIAGARA FALLS, N. Y. Maxi- Trans - mum mission Name Power Dist. H.P. Miles The Pittsburg Reduction Company 8,000 0.46 The Carborundum Company 5,000 0.38 Union Carbide Company 1 5,000 2. Niagara Electro-Chemical Company... 2,000 0.75 Niagara Falls Lighting Company 1,000 0.14 International Railway Company 1,500 The Niagara Falls Water Works Com- pany, hydraulic power 300 International Paper Company, hydraulic power 8,000 Castner Electrolytic Alkali Company... 7,000 0.85 82 The Niagara Falls Maxi- Traivs- Name Power Dist. H.P. Miles Niagara Development Company 100 1.23 Oldbury Electro-Chemical Company... 1,500 2.18 Electrical Lead Reduction Company... 500 0.19 International Acheson Graphite Co.... 1,000 0.28 Acetyvone Manufacturing Company.... 50 0.95 Roberts Chemical Company 500 1.90 Francis Hook and Eye and Fastener Co. 15 0.47 Norton Emery Wheel Company 650 0.95 The Natural Food Company 1,500 0.66 Ramapo Iron Works 500 1.70 By-Products Paper Company 500 0.19 Composite Board Company 200 0.34 Atmospheric Products Company 50 0.47 Niagara Research Laboratories 500 0.28 NIAGARA FALLS, ONTARIO A. C. Douglass, contractor 400 3. M. P. Davis, contractor 300 3.7 A. C. Jenckes, contractor 200 3.5 The Carborundum Company 200 3.6 Niagara, St. Catharines and Toronto Ry. 500 3.8 Lighting Company 500 3.4 TONAWANDA International Railway Company 1,500 Tonawanda Board and Paper Company 1,200 15 Buffalo Bolt Company 160 14 Philip Houck Milling Company 142 14 F. J. Alliger Company 107 15 Adamite Abrasive Company 50 14.5 Orient Manufacturing Company 20 14 Felton School 22 14 LOCKPORT Lockport Lighting Company 500 25 International Railway Company 1,000 26 OLCOTT International Railway Company 1,000 39 Electrical Handbook ISlsffl? 8 '4 The N ia gar a Fall s Maxi- Trans- mum mission Name Power Dist. H.P Miles Buffalo Railway Company 7,000 27 Buffalo General Electric Company 6,000 27.6 The Charles G. Curtiss Company 125 25.5 McKinnon Dash Company 100 24.4 Pratt & Letchworth 233 24.5 W. W. Oliver Manufacturing Company. 15 24.7 Acme Steel and Malleable Iron Works. 50 24.8 N. Y. Car Wheel Works 200 24.3 National Battery Company 90 26.3 Standard Plaster Company 100 25.5 Great Northern Elevator Company 900 29.5 Buffalo Dry Dock Company 133 30 Electric Grain Elevator 200 30.7 Barcalo and Boll Manufacturing Co.... 60 30 Schoellkopf & Company 50 30 Iron Elevator and Transfer Company.. 165 30 Great Eastern Elevator 900 30 Sidney Shepard & Co 100 30 J. I. Prentiss & Co 30 29 Edward Elsworth & Co 150 30 American Agricultural Chemical Co.... 125 32 Jacob Dold Packing Company 100 32.5 Empire Bridge Company 90 33 Buffalo Elevating Company 950 29 John Kam Malting Company 225 24.3 American Brake Shoe and Foundry Co. 40 33.2 Buffalo Cereal Company 375 30.3 Taylor Signal Company 65 25.5 Snow Steam Pump Works 150 33.3 Wood & Brooks Company 100 24.4 U. S. Rubber Reclaiming Works 995 31.7 American Radiator Company 200 24 Cumpson-Prentiss Coffee Company.... 30 29.1 Duffy Brothers & Nellis 50 33.5 Buffalo Foundry Company 240 35.1 H. O. Mills 255 29.3 Jewett Manufacturing Company 30 24.8 Electrical Handbook 86 T h c N i a g a r a Falls Maxi- Trans- mum mission Name Power Dist. H.P. Miles Buffalo Pitts Company 187 35.5 Buffalo Brake Beam Company 30 25 Buffalo Dental Manufacturing Company 20 35.5 Keystone Manufacturing Company 25 24.8 R. L. Ginsburgh & Sons 33 34 Buffalo Weaving and Belting Company 65 25.5 H. W. Dopp & Co 10 25 Frontier Iron Works 15 25 The Crosby Company 50 33 Lackawanna Steel Company 70 29.4 West Manufacturing Company 40 28 Buffalo Gasoline Motor Works 20 25 Pratt & Lambert 10 24.5 Wegner Machine Company 40 29 Spencer Kellogg Company 500 29.2 Hygiene Food Company 300 32.3 Collins Baking Company 50 33.2 George Urban Milling Company 450 34.5 Niagara Mill and Elevator Company... 100 26 D. L. & W. R. R. Shops 150 34.5 Ryder Belt and Cordage Company 65 24.7 United States Headlight Company 40 26 George E. Laverack Building 100 28.2 Buffalo Structural Steel Company 30 26 J. N. Adam & Co 100 28.2 Genesee Hotel 100 28.1 The figures given are for maximum power used in each case. Since the maximum in the various plants does not occur at the same time, the resultant maximum at the power house is somewhat less than their sum. At present it amounts to about 75,000 e.h.p. On a large system of electric power distribution, such as that of the Niagara Falls Power Company, the power users have necessarily widely differing requirements and comparatively few utilize the elec- tric current in the exact form in which it leaves the terminals of the generators. A large variety of sec- Electrical Handbook 87 ondary and tertiary systems are therefore derived by transformation and conversion. The following are some of the systems thus derived from the primary supply mains at 2,200 volts, 2-phase, 25-cycles: 25 CYCLE 2,200 volts 3-phase 22,000 volts 3-phase 1 1,000 volts 3-phase 4,500 volts 3-phase 350 volts 3-phase 350 volts 2-phase 1 10 volts single-phase 30 volts single-phase 60 CYCLE 2,200 volts 2-phase 8,000 volts single-phase (arc). no volts 2-phase 125 CYCLE 2,200 volts single-phase 8,000 volts single-phase (arc). DIRECT CURRENT ioo volts 130 volts 160 volts 250 volts 550 volts 8,000 volts (arc) All these systems are derived by simple transfor- mations by means of transformers, rotary converters, or motor-generator sets. Such then is the present status of the power system of the Niagara Falls Power Company, and a glance at its past development indicates the lines along which it is likely to grow in the future. When the Canadian plant is completed The Niag- ara Falls Power Company and the Canadian Niagara Power Company will have available three large independent power houses for the operation of their system and will be the only power companies hav ing more than one power house for the protection and assurance of continuous supply of power. This 88 The Niagara Falls is a matter of great importance to customers. In case of some unforeseen accident to any one of the plants, interconnections can at once be established Interior of Power House No. 2 The Niagara Falls Power Company so that the most important users of power sup- plied normally by the disabled plant can be supplied \vith power from the other two without interrup- Electrical Handbook 89 tion. This is especially important where the public utilities are involved, such as the electric railways and electric lighting companies. As the manufac- turing arts advance, the element of power becomes more and more important and cheap power there- fore more demanded. Electro-chemistry is a new art, and one which has great possibilities ahead of it. The high temperatures obtainable in electric furnaces have opened up a new field to chemical synthesis, and it is likely that many as yet undis- covered processes, which will require large amounts of electrical power for their operation, will be brought to light. The supply of power for electro- chemical purposes is especially desirable in a water power plant where large investment is neces- sary, for the power used by these processes is prac- tically constant for twenty-four hours of the day, thus tending to reduce load "peaks" on the total station output. The economical distance to which power can be transmitted extends every year as the general de- mand for power increases and methods of handling high voltages improve, and the electric equipment of steam railway systems, which is certain to come in time, will open up a further field for the long- distance transmission of large amounts of power from a central point. All these tendencies in industrial conditions, which have been mentioned, result in an accelerating de- mand for power from Niagara Falls. 90 The Niagara Falls 18931903 The Carborundum Company Local Tenants of the Niagara Falls Power Company THE CARBORUNDUM COMPANY THIS company takes its electrical power from The Niagara Falls Power Company. It lo- cated at Niagara in 1895, having been the second customer to make a contract with the Power Company. 1000 II. I>. Transformer with Induction Regulator The Carborundum Company The Carborundum Company manufactures, under the trade-mark of "carborundum," silicon carbide and its by-products. Carborundum is a chemical combination of car- bon .and silicon, which elements are obtained from coke and sand; these materials being fused in an electric furnace at an estimated temperature of about 7,000 fahr. 9 2 The X i a g a r a Falls The Carborundum Company was incorporated in 1891, and carried on its earlier operations at Monon- gahela, Pa., where furnaces using 120 e. h. p. were employed, the electrical energy being developed by generators driven by steam. Furnace Ready for Burning Furnace During Burning The Carborundum Company On locating at Niagara Falls in 1895, the first installation was a unit of five furnaces, these being operated successively one at a time. The current used was i.ooo e. h. p., received on the premises of the company at 2,200 volts and transformed down to 150 volts, from which point it could be regulated in one-half volt steps between 100 and 200 volts. At the time of the installation the transforming ap- paratus was the largest in the world. Electrical Handbook 93 In 1899 a second, and in 1902 a third unit of 1,000 e. h. p. were put into operation; the transforming apparatus being of practically the same type as that of the first unit. In April, 1904, 2,000 additional e. h. p. were taken on. This is used as one unit, handled through one transformer and regulator, which is believed to be the largest regulated transformer in the world. The Carborundum Company is now using three units of 1 ,000 e. h. p. and one unit of 2,000 e. h. p., which are used continuously twenty-four hours per day and 365 days per year. The company's plant covers eight acres of ground and consists of a series of brick buildings having a Furnace Aft The Carborundum Company total floor space of 221,009 square feet, and being especially adapted to the various purposes of crush- ing and mixing raw materials, operating furnaces, grinding, washing and sifting the carborundum, and of making the carborundum into the various market- able forms of wheels, stones, paper, cloth, etc. The principal characteristics of caborundum are hardness, brittleness, infusibility and insolubility. In hardness carborundum ranks next to the dia- mond; and this, with its other properties, makes it peculiarly adaptable to its principal use as an abra- sive or grinding material. 94 The X i a gar a Falls Other uses to which carborundum has been put are for furnace linings and for various refractory purposes where a great heat resistance is required; and for increasing the fluidity of molten metals, or adding to their silicon content. Quite recently the company has produced large quantities of pure metallic silicon. This metal, which now sells as a laboratory curiosity at $7.00 per ounce, can be manufactured in unlimited quanti- ties at approximately 25 cents, or one shilling per pound. UNION CARBIDE COMPANY THE plant of the Union Carbide Company is one of the largest on the lands of the Ni- agara Falls Power Company. It is located about one and one-half miles east of the power stations, the site occupying about eight acres. The buildings are of brick and steel, covering a space over 200 feet wide and more than 880 feet long. In the manufacture of calcium carbide, the raw materials used are burnt lime and ground coke, the proportions of these materials being about one of lime to two-thirds of coke. The temperature at which calcium carbide is formed is very high com- pared with metallurgical electric-furnace work, and is far higher than can be obtained in the ordinary combustible-heated furnace. It is, however, below the temperature used in the manufacture of artificial graphite, siloxicon or carborundum. The power supply of the Union Carbide Company is transmitted to the works over cables laid in an underground conduit. The company uses alternat- ing current at 2,250 volts. At present approximately 15,000 h.p. is used. In the works the company has installed ten 2,ooo-h.p. transformers, and two 5OO-h.p. transformers, as well as about 40 motors ranging from one to 200 h.p. There are 72 furnaces, more than 50 of which are in operation. These furnaces are circular in form and of Electrical Handbook 95 9<5 The Niagara Falls iron, each having a recessed rim, to the top of which are bolted segmental wings. In the space thus formed two carbons are placed at the top of a wheel. The charge of lime and carbon there fed to them is fused by the arc formed by the current passing from one car- bon to the other. The furnace revolves slowly on trunnions, making an entire turn once in forty-eight hours, and the fluid carbide resulting from the action of the arc, as above described, is thus taken out of the field and solidifies. The ingots are taken from the lower side of the wheel comparatively cold, and from 24 to 30 inches thick. In diameter the furnaces are about ten feet, each furnace taking about 2,000 amperes at no volts, or about 300 h.p., to operate it. The output of each furnace is about one ton per day. The Niagara Falls plant of the Union Carbide Company is known as Plant No. i, and was erected in 1899. Plant No. 2 is located at Sault Ste. Marie, Mich. The site at the "Soo" covers ten acres, and the buildings are even larger than those at Niagara Falls, one having a length of 725 feet with a width of 75 feet, while another is 680 feet long and 75 feet wide. At the "Soo'' the company has a contract for 20,000 h.p., and owns its own electric generating plant, as well as a lime burning plant. An interesting point in connection with the "Soo" works is that all the coke and coal used is secured during the summer season when lake navigation is open. Calcium carbide and the great industry that has developed through its manufacture owe their exist- ence to an accidental discovery made in 1892 at an aluminum works in Spray, N. C. At that time an effort was being made to reduce lime by carbon in order to make calcium, which it was hoped would prove an aid in the reduction of aluminum. While these experiments were in progress, it was discovered that the carbide product gave off an inflammable gas when it came in contact with water. An analy- sis resulted in its recognition as calcium carbide, an Electrical Handbook 97 article of great commercial value. Later its manu- facture was begun on a commercial scale, and to-day the Union Carbide Company, which controls calcium carbide manufacture in the United States, has ware- houses in forty cities and its main offices in New York City and Chicago. Ingots of Calcium Carbide Union Carbide Company Calcium carbide furnishes upwards of five cubic feet of acetylene gas per pound. This gas burns with a soft, steady, brilliant flame, and its use is now very extensive. It has won favor for town lighting and is utilized in illuminating large buildings, houses, and grounds. Its use in portable lamps is very extensive. 9