UNIVERSITY OF CALIFORNIA ANDREW SMITH HALLIDIE: The D. Van Nostrand Company intend this booK to be sold to the Public at the advertised price, and supply it to the' Trade on terms which will not allow of discount. THE Transmission of Heat THROUGH Cold-Storage Insulation FORMULAS, PRINCIPLES, AND DATA RELATING TO INSULATION OF EVERY KIND A MANUAL FOR REFRIGERATING ENGINEERS BY CHARLES P. PAULDING, M.E. NEW YORK D. VAN NOSTRAND COMPANY 23 MURRAY AND 27 WARREN STREETS OF THE v UNIVERSITY Copyright, 1905 D. VAN NOSTRAND COMPANY ROBERT DRUMMOND, PRINTER, NEW YORK PREFACE. THE laws and experiments given by the French physicist, Peclet, in his famous "Traite de la Chaleur," have been the basis of all treatises on artificial heating that have since been written. They are equally applicable to the art of refrigeration, and it is the purpose of this book to present them in convenient form with the additional data required for modern practice. iii 14141:5 THE TRANSMISSION OF HEAT THROUGH COLD-STORAGE INSULATION. i. General Principles. Let figure i represent a section of a wall of a refrigerated room, and let the wall be of the same material throughout its thickness. Let this room be maintained at a constant temperature, lower than that of the external air, by the withdrawal of heat from it by any of the usual methods. Assume the room to be filled, or partially filled, by articles in storage, and suppose that the temperature of the air in the room and that of the air on the outside have remained constant long enough for the flow of heat in through the wall to have become steady ; in other words, that the wall has become as cold as under these conditions it ever will become. Consider, first, the inner surface of the wall; on account of the difficulty which heat experi- COLD-STORAGE INSULATION. ences in escaping from the surface of a body, this surface is appreciably warmer than the air within the room, and it gives out heat to the room in two ways, by radiation and by air contact. T i .FIGURE: i. The radiant heat travels in straight lines from the wall-surface to the objects in the room, pass- ing through the air without much, if any, heating of it, but the heat thus imparted to the objects is given up by them to the air by air contact. The objects receiving the radiant heat will evi- GENERAL PRINCIPLES. 3 dently be at a temperature slightly higher than the air; we may neglect this in all calculations, but in measuring the air temperature of a re- frigerated room by a thermometer we should always take care to protect it from radiation from the walls, and we should also prevent it from radiating heat to any cooling-surfaces such as brine pipes and so forth. The heat given out by air contact, or convection, as it is perhaps more usually called, is emitted by the wall-surface to the air actually in contact with that surface. As this air is heated it rises, form- ing an ascending current along the surface, and therefore the higher the wall the less energetic is this action, although the decrease with height is less than might be expected. The heat thus given to the air and that ab- sorbed by it by contact with the objects heated by radiation is, of course, carried by it to the cooling-pipes ; it enters these and is carried away by the cooling-liquid or gas circulating through them. Turning to the outer wall-surface we again find a sudden difference of temperature between the air and the surface, this difference being neces- sary to draw the heat in through the resistance of 4 COLD-STORAGE INSULATION. the surface. Part of the heat is radiated to the surface from the surrounding objects and the rest is brought to it by air contact; in this case the current of air along the surface is a descending one instead of an ascending one, as in the case of the inner wall-surface. Once within the wall, the heat is drawn through the body of it by the difference of temperature between the inner and outer surface. In a homo- geneous wall, such as we are considering, the temperature of the wall decreases regularly frorfi the outer to the inner surface, forming a steady slope down which the heat flows by virtue of the conductivity of the insulation. The difference of temperatures governing this action is that of the surfaces, and must not be confused with that of the inner and outer air. For a given area of wall, the quantities of heat absorbed by the outer surface, transmitted through the body of the wall and emitted by the inner surface, must evidently be equal during any given period of time and constant conditions of temperature. Having outlined the general principles we now turn to the methods and data for numerical calculations. RADIATION. 5 2. Radiation. "The quantity of heat emitted by radiation per square foot of surface per hour is independent of the form and size of the body, provided that its surface has no reentrant por- tions ; it depends solely on the nature of the sur- face, on the excess of its temperature over that of the objects to which radiation takes place, and on the absolute value of the temperature of these objects.* It makes no difference whether the surface is radiating heat to other objects, as is the case for the inner surface of a wall of a refrigerated room, or is receiving heat by radiation from other objects, as is the case for the outer wall-surface, the amount of heat emitted or absorbed will be the same for otherwise identical circumstances. For all practical purposes connected with insulation we may simply take the radiation to be proportional to the difference of temperature be- tween the wall and the objects radiated to, al- though this is not precisely true, and we may entirely neglect the variation due to the particular temperature of the objects radiated to, but as there will always arise special cases in which these * Peclet. Traite de la Chaleur. 6 COLD-STORAGE INSULATION. variations might be important, and also in order that individual judgment may have free play, we will give the necessary tables for more exact cal- culations. TABLE I.* VALUES OF K FOR DIFFERENT SURFACES. In B.T.U. radiated per hour, per square foot, per one degree difference of temperature between temperature of surface and temperature of objects radiated to. Polished silver 027 Silvered paper 085 Polished brass 053 Gilded paper 047 Polished copper 033 Cast iron new 649 Cast iron rusted 688 Glass 596 Powdered chalk 680 Sawdust 723 Powdered charcoal 700 Fine sand 741 Oil paint 759 Paper 772 Lampblack 820 Zinc. 049 Polished tin 044 Tin plate 086 Sheet iron polished. . .092 Sheet iron leaded 133 Sheet iron ordinary. . .567 Sheet iron rusted. .. . *688 Building-stone 737 Plaster and brick 737 Wood 737 Woolen cloth 753 Calico or canvas 747 Silk 759 Water 1.087 Oil 1.482 Thus in our calculations any painted wall which is three degrees cooler than the objects radiating heat to it would absorb 3X. 759 = 2. 28 B.T.U. per hour per square foot. For more re- fined estimates we modify the figures of Table I by multiplying by a coefficient (/ depending on the difference of temperatures, and then by another coefficient c" varying with the tempera- * Peclet. Traite de la Chaleur. THE RADIATION. jr OF UNIVERSITY 70. ture of the objects to which radiation takes place. Then the number of B.T.U. radiated per hour per square foot is K X c* X c" X diff. of temp. . . (i) The difference of temperature is, as before, that between the radiating surface and the objects radiated to. TABLE II. VALUES OF c f . Difference of Temperature between Surface and Objects Radiated to 5 IO 20 40 80 160 320 c'. i .11 I . 12 I.I4 1.18 1.28 i-54 2.30 TABLE III. VALUE OF c". c". Temperature of Objects Radiated to O 2O 40 60 80 IOO 150 2OO .80 .86 93 .01 . 10 .19 47 .82 Now return to the example given just after Table I, and assume that the painted wall is at a temperature of thirty-three degrees and the 8 COLD-STORAGE INSULATION. objects to which it radiates at a temperature of thirty degrees ; then we have by formula (i) Heat radiated =.759 Xi. ii X. 90X3 =2.28. This result is the same that we obtained before. Now it will be shown further on that it is neces- sary for simplification to use a value of K, the mean between that for the outer wall and that for the inner. An inner temperature of fifteen degrees and outer of forty-five degrees would give the conditions used in the above calculation. Take an inner temperature of forty degrees and an outer of eighty degrees, then the mean is sixty and we would have Heat radiated =.759 Xi.n Xi.oi X3 =2.55. These cases are toward the two extremes of practice, yet the difference is only about one ninth part of the smaller. If we had been using the two values of K, .759 and .759X1.11X1.01 = .85, in computing the loss of heat through a wall six inches thick of any ordinary insulating material the difference in the result would have been about one per cent, which is less than the probable error of any calculation of this kind. 3. Air Contact. "The loss of heat arising from air contact is independent of the nature of the AIR CONTACT. 9 surface of the body, and of the absolute value of the temperature of the surrounding air ; it depends solely on the excess of the temperature of the body over that of the surrounding air, and on the form and dimensions of the body." * In all calculations in this book, unless specif- ically stated otherwise, we will assume the air- contact loss to vary directly as the difference of temperatures of the air and of the wall-surface and will take the loss for plane vertical walls directly from the following table. Thus for a wall thirty-two feet high at a tem- perature of eighty degrees and exposed to air at a temperature of eighty-three degrees the heat absorbed per square foot per hour by air contact will be=#'Xdiff. of temp. =.27X3 =.8i. TABLE IV. VALUES OP K r FOR A PLANE VERTICAL WALL. In B.T.U. per hour, per square foot, per one degree differ- ence of temperature of wall-surface and surrounding air. Value of K'. 1 .40 2 .35 4 -32 8 .30 16 .28 32 .27 64 .26 * Peclet. Traite de la Chaleur. io COLD-STORAGE INSULATION. As the air-contact loss, like the radiation loss, does not vary precisely as the difference of tem- perature, we will give the following formulas and tables for those who may wish to make more exact calculations. The air-contact loss in B.T.U. per square foot per hour =K f Xc Xdiff. of temp., . . . (2) in which the difference of temperature is that between the surface and the surrounding air, c a coefficient depending on this difference of temperature and to be taken from Table V, and K f a number depending on the form and size of the object and given by the following formulas. For vertical plane surfaces where h is the vertical height of the surface in feet. For horizontal pipes of circular section - ..... (4) where r equals the^outside radius in inches. CONDUCTION. II For vertical pipes of circular section where r is the outside radius in inches and h the height in feet. TABLE V. VALUES OF c. Diff . of Temp. c. 2 -57 4 .67 6 .73 8 .78 10 .&2 20 .97 40 I.I3 60 1.24 80 1.33 100 1.40 *S *-55 200 1.64 300 1.82 It will be noticed that the values of Table IV do not agree with formula (3). This is because these values have already been multiplied by the co- efficient c taken from Table V for a difference of temperature of four degrees. 4. Conduction. The quantity of heat trans- mitted through the insulation from outer surface 12 COLD-STORAGE INSULATION. to inner surface varies directly as the area of the wall, directly as the conductivity of the ma- terial, inversely as its thickness, and directly as the difference of temperature between the two surfaces. The formula for an area of one square foot of a homogeneous wall with plane parallel sur- faces is then (6) in which M=B.T.U. transmitted per hour per one square foot ; (7= the conductivity of the wall as given in the following tables ; E=the thickness of the wall in inches ; 2= the temperature of the outer wall- surface ; 2'= the temperature of the inner wall- surface. The conductivity, designated by C, is the quan- tity of heat that would traverse in one hour a plate of the given material one square foot in area, one inch thick, and with its surfaces CONDUCTION. 13 maintained at temperatures differing by one degree. In Table VI are given the values of C for a large number of materials as determined with great care and skill by Peclet. TABLE VI. VALUES OF C. In B T.U. transmitted per hour, per square foot, for one inch of thickness, for one degree difference of surface tem- peratures. SOLID MATERIALS. Density. C. Marble, gray, fine-grained 2 . 68 28.1 Marble, white, coarse-grained 2 -77 22.4 Limestone, fine-grained 2 . 34 16 . 8 Limestone, " . 2.27 13.6 Limestone, 2.17 *3 7 Limestone, coarse-grained, 2.24 10.6 Limestone, 2.22 10 . 2 Plaster, ordinary 2.22 2.67 Plaster, ' ' , very fine 1.25 4.20 Brick i . 98 5-56 Brick 1.85 4-n Fir (wood), perpendicular to fibres 48 .75 Fir " parallel " " 48 1.37 Walnut, perpendicular " 48 .86 Walnut, parallel " " .40 Oak, perpendicular ' .70 Cork 22 .'15 India-rubber. . 22 .37 Gutta-percha 22 .39 Starch paste 1.02 3-43 Glass 2 . 44 6.05 Glass 2 . 55 7.10 (Continued on next page.) 14 COLD-STORAGE INSULATION. TABLE VI Continued. MATERIALS IN A STATE OP POWDER. Density. C. Quartz sand 1.47 2.18 Brick-dust large grains i . oo 1.12 Brick-dust passed through a sieve of silk. . . i .76 i .33 Brick-dust fine powder obtained by decan- tation.. 1.55 1.13 Chalk, in powder, slightly damp 92 .897 Chalk, in powder, washed and dried 85 .694 Chalk, in powder, washed, dried, and com- % pressed 1.02 .855 Wood-ashes 45 . 484 Mahogany sawdust 31 . 524 Charcoal, powdered 49 .637 Charcoal, powdered and passed through silk. . .41 .653 Coke, in powder 77 i . 290 TEXTILE MATERIALS. Canvas, of hemp, new 54 .420 Canvas, " " old 58 . 347 White writing-paper 85 .347 Gray blotting-paper 48 .274 Calico, new, of any density .403 Cotton wool, " " .323 Sheep's wool, " " " 3 2 3 Eiderdown, " " " 3^5 Table VII was computed from tests of steam- pipe coverings. The figures given are averages of a large number of tests and are believed to be very reliable. * * See Paulding, "Condensation of Steam in Covered and Bare Pipes." Van Nostrand, 1904. CONDUCTION. TABLE VII. VALUES OF C. Hair-felt 32 Remanit 36 Mineral wool (a) 38 " (t) 40 (<0 47 Compressed sheet cork 47 Magnesia 45 Asbestos (a) 57 (b) 61 (0 67 (<*) 74 Mineral wools a and b contained eighteen per cent of magnesia, while c had only three per cent of that substance. Asbestos a and d are made by the same firm, but a is much the more expensive covering, probably of selected material. Asbestos b and c are formed of small air-cells. Table VIII was computed from the results of experiments given by Mr. J. E. Starr in a paper read before the American Warehousemen's Con- vention in 1901.* TABLE VIII. VALUES OF C. Lampblack 91 Pitch 74 " 95 American spruce 93 " 94 Mineral wool .69 11 82 Granulated cork 48 Calcined pumice 6 1 Mill-shavings 65 * See "Ice and Refrigeration," Nov. 1901. 1 6 COLD-STORAGE INSULATION. Table IX is from Jude and Gossin " Physics, " 1899. TABLE IX. VALUES OP C. 9 Silver 444 Copper 3192 Gold 2100 Zinc 888 Tin. ., ... 572 Iron 476 Lead 334 Ice 17.42 Snow 2.03 Water. 4-4* Air 0.16 Peclet states that dampness greatly increases the conductivity of insulating materials, a fact now well known to all refrigerating engineers. One of the most important problems in the con- struction of insulated walls is to prevent the entrance of moisture. 5. Formula for a Homogeneous Wall. Let figure i represent, as before, a wall of the same ma- terial throughout its thickness. Let T and t be the temperatures of the outer air and the outer wall-surface respectively, and T r and t' the tem- peratures of the inner air and the inner wall- surface. Let M be the B.T.U. transmitted through one square foot of the wall in one hour! this is, of course, the quantity we wish to deter- FORMULA FOR A HOMOGENEOUS WALl. 1 7 mine. Then from paragraphs 2 and 3 we know that M=(K+K')(T-t)-Q(T-t) . . (7) and M=(K+K')(t f -T f }=Q(t'-T), . (8) and from paragraph 4 we have Now in practice we never know the tempera- tures t and t' of the wall- surf aces, but since the three equations above are all equal to one another (see paragraph i) we can by combining them obtain the following formula in terms f the inner and outer air temperatures* which we may always easily measure. in which M=B.T.U. transmitted per hour per one square foot ; C=the conductivity of the material (par. 4) ; Q=K+K' (pars. 2 and 3) ; E = the thickness of the wall in inches ; T =the temperature of the outer air; T' =the temperature of the inner air. 1 8 COLD-STORAGE INSULATION. For example take a wall of brick sixteen inches thick and thirty-two feet high. Let the tem- perature of the outer air be sixty degrees and that of the inner air forty degrees. From Table I, par. 2, we find that ^ = .74; from Table IV, par. 3, we find that K' =.27, then % Q =.74 + .2 7 =1.01, and from Table VI, par. 4, we find the value of C to be about 5. Then each square foot of this brick wall under the given temperature conditions will transmit 5x1.01(60-40) 2 X5 +I.QI Xi6 per hour. Returning now to formula (10) we must note that in order to have such a simple formula it has been necessary to make some assumptions which are not strictly true. Their effect on the results are however comparatively small. In equations 7 and 8 we have set the sums of K+K' for both outer and inner wall-surfaces equal to Q, which is of course to assume them equal. In finding Q it is perhaps best to take for K and K' averages of the values appropriate to the inner and outer walls, where, as generally happens, these values are different. In formula (7) we assume that the objects which radiate heat to the walls are at the FORMULA FOR A COMPOUND WALL. 19 same temperature as the outer air. This assump- tion is unavoidable and under practical conditions the error is probably more or less compensatory, the transmission being greater on a clear day and less on a clear night. In formula (8) we assume that the objects to which the inner wall-surfaces radiate are at the temperature of the inner air, and this is practically true except when the wall radiates directly to cold pipe surfaces, and this is negligible unless the proportion of surface thus exposed is unusually large. In such unusual cases an allow- ance may be made in the value of Q. In com- paring the insulating values of different walls, one of the most important uses of these formulas, these errors either do not exist or else have so nearly the same value for all the cases as not to influence the comparative results. It is evident from an inspection of the formula that the transmission of heat varies directly as the difference of the inner and outer air temperatures, but not quite inversely as the thickness of the wall. Thus if the wall had been eight inches thick the value of M would have been 5.59, and not twice 3.87 or 7.74, as might have been thought. 6. Formula for a Compound Wall. Take first a wall of two different materials as represented 20 COLD-STORAGE INSULATION. by figure 2. Let C and C' be the conductivities and E and E f the thicknesses of the two materials, FIGURE 2. and let 6 represent the temperature at the junc- tion of the materials. Then as in paragraph 5 we may write the following equations : M=Q(T-t), M = C'(d-t') E' FORMULA FOR A COMPOUND Combining these we have -T') . (ii) For a wall made up of any number of layers of different materials we would have , . (12 in which M= B.T.U. transmitted per hour per one square foot; C, C', C" = the respective conductivities of the different layers (par. 4) ; Q=K+K'(pars. 2 and 3) ; E, E', E" =the respective thicknesses in inches of the different layers ; T=the temperature of the outer air; T' = the temperature of the inner air. For an example take the wall shown in figure 3. This consists of an outer layer of seven- eighth-inch tongued and grooved spruce sheath- ing (conductivity from Table VIII equals .93), then a layer of water-proof paper about. 03 inch thick 22 COLD-STORAGE INSULATION. (conductivity by Table VI equals .27), then i^ inches of hair-felt (conductivity by Table VII Id L n L t z: SPRUC If UJ 0. g: SPRU< ^APCTR SPRUC I W j (7) a s (T) in ^ t> /x ^ A^ o equals .32), then paper, spruce, paper, hair-felt, paper, spruce, and galvanized iron. On account of the ease with which it transmits FORMULA FOR WALL WITH AN AIR-SPACE. 23 heat, we may pay no attention to the galvanized iron except to choose a value of K midway between that due to the iron (.57) and that due to the outer painted surface (.76). Let us suppose the height of the wall to be 10 feet. Then Q=. 3 o +J(-57 + =-97- Let the temperature of the outer air be ninety degrees and that of the inner twenty degrees. Then by formula (12) we have M= _ .97(90-20) _ = = 7. Formula for a Wall Containing an Air-space. Let figure 4 represent two walls built with an air- space, closed at top and bottom, between them. Let x and x f be the temperatures of the two sides of the air-space, then the heat will be carried across by radiation and by air contact, and we may say without much error that M = (K+K')(x-x f ) =Q(x-x f ). Now if the air-space were filled with insulating material of thickness E and conductivity C, the Q transmission would be equal to -(# #'). Then COLD-STORAGE INSULATION. ~F in the general formula we may substitute -~ for -~ and we have, for one air-space, *- ^-fV. C3 C + Q + C T-i / FIGURED. and for any number of air-spaces For the notation see equation (12) of the pre vious paragraph. FORMULA FOR WALL WITH AN AIR-SPACE. 25 As a numerical example let figure 4 represent a double brick wall 32 feet high, with an air- space, and let each half of the wall be 8 inches thick. Let the temperature of the outer air be sixty degrees and that of the inner forty degrees. Then, referring to the numerical ex- ample given in paragraph 5, a solid brick wall 1 6 inches thick, we have C=$ and Q=I.OI. Then, by formula (13), 1.01(6040) M=- -TO- -5^=3.24. /8 i 8 .01 (-4- + - VS iioi 5 Now the 1 6 -inch solid wall transmitted 3.87 B.T.U. per hour per square foot; we have then decreased the transmission about sixteen per cent by adding the air-space. For a second example we may turn to figure 3 and suppose the hair-felt removed, leaving two air-spaces, but all other conditions of the example in paragraph 6 remaining unchanged. In the formula, then, we drop out the term representing the hair-felt and substitute the value of -, which 26 COLD-STORAGE INSULATION. in this case would be - ,= -; we have .30 + . 76 i. 06 then M .97(90-20) M = - rrr x ; v ; ^ =9.70. 2 +.97 We have, in this case, practically doubled the transmission by substituting air-spaces for hair- felt. These two examples show how we may deter- mine the value of an air-space in any given case, but a general view of the subject may be useful. Returning to the formula, equation (13), or, better, to the reasoning preceding it, we see that the thickness of the air-space is of no effect. Experiments have repeatedly shown this to be true, or approximately so, for ordinary thick- nesses. Taking one inch as a practical thickness for ordinary construction, and the value of -^, lying very near to unity, for a material to be of the Q same value as the air-space, -p must equal unity, and for the same thickness, namely one inch, C must equal unity. This is about true for ordinary FLOORS AND CEILINGS. 27 spruce ; for almost any of the other materials used in insulation the air-space would be a disad- vantage in a wall of fixed thickness. Of course an added air-space that does not displace any insulating material is always a help, but space is frequently too valuable for this construction to be used. 8. Floors and Ceilings. The formulas of the preceding paragraph are in strictness only appli- cable to vertical walls; but they are equally applicable to floors and ceilings in every respect except the air-contact action, represented in the formulas by the coefficient K', for the conduc- tivity and the radiation are of course unaffected by the position of the wall. In practical cases, on account of the considerable thickness of the insulation we may use the same value of K' as for the side walls without fear of much error, for, though the air-contact action will be low for the ceiling, it should be high for the floor, and the average cannot be far enough from the usual value of K r to seriously affect the result. 9. Experimental Proof of the Formulas. Re- liable experiments on the transmission of heat through insulation, under conditions represent- ing actual practice, are very rare, but the following 28 COLD-STORAGE INSULATION. tests, made some years ago by the Nonpareil Cork Manufacturing Co., are believed to be un- usually good. The apparatus consisted of an insulated box, 6 'X3'X3' inside measurement, containing an electric heating-coil, the whole placed in a room i2'Xio'x8' maintained at a constant tempera- ture by air cooled by an ice-machine. One side of the insulated box was removable, and sides built up of any desired insulation could be sub- stituted for it. The area exposed was taken as the mean of the exterior and interior surfaces. The figures hereinafter given for the transmission in each case are per degree difference of inner and outer air temperatures and are taken from blue- prints issued by the cork company about 1899. In another circular they state that the inner and outer temperatures were held at one hundred degrees and ten degrees respectively; this does not, however, enter into our calculations. The insulations tested were all combinations of spruce sheathing and compressed sheet cork; they are shown in detail in the following figures. The value of the conductivity of spruce we take from Table VIII as .93; that of water-proof paper .27, as indicated by Table VI; and that of com- EXPERIMENTAL PROOF OF THE FORMULAS. 29 pressed sheet cork as .50, as indicated by the experiments themselves. The value of K we find from Table I to be .74; and from Table IV K' is .33, and therefore Q equals 1.07. 30 COLD-STORAGE INSULATION. EXPERIMENT I. INSULATION AS SHOWN IN FIGURE 5. Heat transmitted, in B.T.U. per hour, per square foot, per degree difference of temperature : by the experiment =.175. By formula (12), EXPERIMENT II. Insulation as in Exp. I., except two inches of cork instead of one inch. Heat transmitted: by experiment =.135. By formula (12), 1.07X1 2 +1.07(4.10+2) EXPERIMENT III. Insulation as in Exp. II. except three inches of cork instead of two. Heat transmitted: by experiment =.094. By formula (12), 1.07X1 6F-THE EXPERIMENTAL PROOF OF THE FORMUE^ri of: ^ EXPERIMENT IV. INSULATION AS SHOWN IN FIGURE 6. Heat transmitted: by experiment =.125. or (u a I > SPRUCE:. RAPEIR. >' SPRUCE:. By formula (12), M 1.07 Xi 2 +1.07 (4 X. 94 + 2 X.i I +2) = .128 COLD-STORAGE INSULATION. EXPERIMENT V. INSULATION AS SHOWN IN FIGURE 7, For the air-space, =.93. U IT ffltf .V.-.'* &';/ Heat transmitted: by experiment =.117 EXPERIMENTAL PROOF OF THE FORMULAS. 33 By formula (13), 1.07X1 ~ 2 +1.07(2 X.94 + 2 X.i i +2 X2 +.93) EXPERIMENT VI. Insulation as in figure 7, except that a layer of one-inch cork is replaced by one of seven- eighths spruce sheathing. Heat transmitted: by experiment =.146 By formula (13), 2+1.07(3 X.94 + 2 X.i i +2 +.93) .128 To those who are familiar with the difficulties of tests of this kind the agreement between theory and tests will probably be not unsatisfactory, except in the case of the last experiment. It will be noticed that the insulation in this experiment is the same as in the previous one except that a layer of spruce sheathing has been substituted for a layer of cork. To get the result given in the test we should have to assume the spruce to be of no value whatever, which is obviously absurd. Some steam-pipe coverings of compressed cork were included in some very extensive tests made a few years ago by Mr. Geo. H. Barrus, and I have 34 COLD-STORAGE INSULATION. computed the value of the conductivity in that case to have been .47. This agrees fairly with the value .50 found to suit best the tests just de- scribed. 10. Insulation of Brine-pipes. In the case of a covered pipe conveying cold brine or ammonia- gas, there are four stages in the process of the absorption of heat: i st. The passage of the heat from the air into the surface of the covering, by radiation from the surrounding objects and the air-contact action of the surrounding air. 2d. The conduction of the heat through the covering from its outer to its inner surface. 3d. The conduction of the heat through the metal of the pipe 4th. The escape of the heat from the inner surface of the pipe to the liquid or gas traversing the pipe. On account of the high conductivity of the metal of the pipe, the ease with which heat escapes from a surface to a rapidly moving liquid, or even gas, bathing that surface, and the small quantity of heat permitted to pass by the insu- lating covering, we may entirely neglect the third and fourth stages of the process. This is INSULATION OF BRINE-PIPES. 35 equivalent to saying that the temperature of the inner surface of the covering is the same as that of the brine or gas circulating through the pipe. The first and second stages depend on exactly the same principles as in the case of the walls of a refrigerated room, and from these laws we get the following formula : * If we consider an infinitely thin annular element of the covering, one foot long, at radius r, its thickness is dr, its area 2-xr, its conductivity per one foot thickness is C', equal to , and the difference between the temperature of its inner 12 and outer surfaces is dt. Then, treating it as a flat plate, we have by paragraph 4 TT 27irC'dt , {** , U C R 'dr U= -j , or C' I dt = / , dr I ,r 27T /o r *j i / K. where t = temperature of the outer surface of the covering. Integrating, and changing from hyperbolic to common logarithms, we get 2. 3 (log/?'-log7?) AT We know from the principles of paragraphs 2 and 3 that By combining these last two equations and writing for C' we get U = 3 6 COLD-STORAGE INSULATION. in which U =the B.T.U. per hour per foot run absorbed through the covering ; 77=3.1416; R' = radius in feet of the outer surface of the covering (see Table X) ; N = 2. 3 (logarithm of J?' logarithm of R) where R is the radius in feet of the outer surface of the pipe (see Table X) ; Q =K +K', in which K is the radiation coefficient appropriate to the ma- terial forming the surface of the covering, and is to be taken from Table I ; while K f is the air-con- tact coefficient to be taken from Table X or from formula 4 or 5 of paragraph 3 ; C=the conductivity of the material of the covering taken from the tables of paragraph 4 ; T =the temperature of the air surround- ing the covered pipe ; f =the temperature of the brine or gas circulating through the pipe. INSULATION OF BRINE-PIPES. 37 TABLE X. FOR USE WITH FORMULA (15). Nominai Pipe Size. Thickness of Covering in Inches. Radius in Feet. Square Feet per Foot Run. 1 2R'N. For Hori- zontal Pipe. R'. t*R'. K', O 55 356 .89 i .097 .609 .660 .68 i .138 .870 1.530 .61 l" i* .180 1.130 2 . 560 56 2 .221 1.389 3.688 54 a| .263 i .652 4.928 5 2 3 305 I -9 1 S 6 . 260 So .078 .491 75 i .121 759 639 63 i ,I6 3 I .022 1.425 58 *r ii . 2O4 1.283 2-35 55 2 . 246 I .546 3-39 S 2 a| .288 I .8lO 4-55 5 1 3 329 2 .069 5-665 50 o .OOO .62 .68 \ vyy .141 .89 593 .60 i .183 I - 1 5 1-335 56 2" 1* .224 1.41 2 . 190 54 2 .266 1.67 3. J 45 5 2 a* .308 1.94 4.192 5 3 349 2.19 5-273 49 o . I2O . 7 e .63 i .162 / i .02 579 **o 58 i .204 1.28 i . 290 55 a*" *f 245 i-54 2-093 S 2 2 .287 i .80 2 -997 5 1 a* -328 2 .06 3-952 5 3 37 2.32 4-999 49 o 14-6 O2 60 i * *T^ J .188 .:?? 565 56 j .229 1.44 i .240 53 3" ii .271 1.70 2 .OIO 5 1 2 313 i .96 2.85 7 5o * 354 2 .22 3-754 49 3 396 2.49 4.730 49 COLD-S TOR A GE INS ULA TION. TABLE X Continued. Nominal Pipe Size. Thickness of Covering in Inches. Radius in Feet. Square Feet per Foot Run. 1 2 R'N. For Hori- zontal Pipe. #'. 27tR'. K'. o .188 I.l8 56 i .229 1.44 553 53 i .271 1.70 i . 196 5 1 4" i* 3 J 3 I .96 I -9 I S 5 2 354 2 . 22 2.682 49 a| 39 6 2.49 3-533 49 3 43 2 -75 4-434 .48 o . 232 i . 46 ^3 i O 273 1.72 541 oo 5 1 i 3iS i .98 i . 160 5 5" I* 357 2.24 1.847 -49 2 .398 2.50 2-574 .49 a* .440 2.77 3-37 1 .48 3 .482 3-3 4 . 220 .48 .276 J -73 5 1 i .318 2 .00 534 5 i 359 2.26 I-I33 -49 6" i* .401 2.52 l -795 -49 2 443 2. 7 8 2.512 .48 a| .484 3-4 3-259 .48 3 526 3-30 4.063 47 o 5 r Q 2 . 26 4.0 i o jy .401 2.52 529 ty 49 i 443 2. 7 8 I . IIO 48 8" i* .484 3-04 1.738 .48 2 . 526 3-30 2 .410 47 2* .568 3-57 3.120 47 3 .609 3-83 3.859 46 For a numerical example we will take a ij- inch standard pipe, running horizontally, covered with an insulation "two inches thick and of con- ductivity .64. Let the temperature of the sur- INSULATION OF BEINE-PIPES. 39 rounding air be eighty degrees and the brine within the pipe be at a temperature of twenty degrees. What will be the absorption of heat per hour per foot run in B.T.U. ? In this example we may take the quantities 2nK, i 2 NR', and K f directly from Table X; their values are 1.55, 3.39, and .52 respectively. If we suppose the outer surface of the covering coated with paint we may take K= .76, then Q= .52 + .76 = 1.28 and our formula becomes 1.55 Xi. 28(80-20) 3-39X...8 -5-30. .64 If the brine in this pipe were to travel at a speed of 1 50 feet per minute, there would pass in one hour 8940 pounds of a specific gravity of 1.12 and a specific heat of .86. To raise the tempera- ture of this one degree would require 8940 X. 8 6 = 7688 B.T.U. If we divide this figure by 15.30 we get the length of pipe through which the brine may be carried before its temperature rises one degree. This works out at about 500 feet. Returning to formula (15) we see at once that the amount of heat absorbed varies directly as the 40 COLD-STORAGE INSULATION. difference of temperatures of the surrounding air and the brine. In regard to the variation due to the conductivity, C, of the covering, we see from the formula that although the absorption does not vary directly with this, still the departure from this law is not great. Thus in our numerical example, if we had employed hair-felt with a con- ductivity of .32 instead of the material with C equal to .64 we should have found U to equal 8.17, which is not so far from half of 15.30. But in regard to the variation of the absorption as the thickness of the covering is changed the law is complicated. If we consider a covering com- posed of two cylindrical layers of equal thickness, it is evident that while the resistance due to thickness will be the same in both, the outer layer will present a greater area for the passage of the incoming heat and therefore will be less effective than the inner layer. Moreover, the addition of the outer layer has increased the superficial area per foot run, thus giving a greater opportunity for air contact and radiation. The greater the diameter of the pipe the nearer does each layer come to being equally effective. Returning to our numerical example the variation of absorp- tion with thickness would be as follows: INSULATION OF BRINE-PIPES. 4* (C ~ 64) (Diff. of Temp. = 60) I" 26.55 1 " 20.58 ij" 17-35 2 " 15.30 By the principles laid down in paragraphs 2 and 3 the absorption of heat by a bare pipe under the conditions of our numerical example can be readily obtained. The formula is : U=2KR'Q(T-t'\ . . . (16) and from Table X, 2nR' is .491, while K' is .75. From Table I, K is about .57, therefore Q = .75 + .57 = 1.32 and U =.491 Xi. 32 X6o =38.89. This figure shows that the two -inch covering has reduced the loss to 15.30-^-38.89=39.4 per cent of that which occurs with a bare pipe. If the covering had been of hair-felt, which repre- sents about the highest commercially obtainable efficiency, the loss would be only 8.17^-38.89 = 21 per cent. Of course a bare pipe would soon coat itself with snow and thus decrease the absorption, but for purposes of comparison we cannot consider this. IMPORTANT BOOKS. -ON- Refrigeration and Ice-Making. -*M- Dixon, A. J. Manual of Tee-Making and Refrigerating 1 Machines. A Treatise on the Theory and Practice of Cold-Production by Mechanical Means. 16mo, cloth. St. Louis, 1894 $1.00 Hausbrand, E. Evaporating, Condensing and Cooling Apparatus; Explanations, Formulae, and Tables for Use in Practice. Translated from the Second Re- vised German Edition by A. C. Wright, M. A. With numerous figures, tables and Diagrams. Bvo., Cloth. Illustrated. 400pp. London, 1902 net 5.00 Leask, A. Ritchie. Refrigerating Machinery. Its Prin- ciples and Management. With numerous illustra- tions Second Edition, Revised. Svo., Cloth. 296pp. London, 1901 2.00 Ledoux, M. Ice-Making Machines: The Theory of the action of the various forms of cold-producing, or so- called Ice Machines. Translated, revised and trans- formed into English units by J. E. Den ton, D. S. Jacobus and A. Reisenberger. With tables, figures and diagrams. Fifth Edition, Revised. 16mo, Cloth. Illustrated. 190pp. New York, 1902 50 Levy, J. Refrigerating Memoranda; a collection of use- ful information relating to Ice- Making and Refrigera- ting, gathered from engine-room practice. With tables and diagrams. 32mo, limp leather, illustrated. 76 pp. Chicago, 1902 75 Lorez, H. (Prof.) Modern Refrigerating Machinery; Its Construction, Methods of Working and Industrial Applications. A guide for Engineers and Owners of Refrigerating Plants. Authorized Translation from the Third German Edition by Thos. H. Pope, B.Sc., with chapters on American Practice in Refrigeration, Insulation, Auditorium, and Other Cooling, by H. M. Haven, S.B., and F. W. Dean, S.B. 8vo., Cloth, Illustrated, 396 pp. New York, 1905 net 4.00 Paulding, C. P. Practical Laws and Data on the Con- densation of Steam in Covered and Bare Pipes; to which is added a translation of Peclet's "Theory and Experiments on the Transmission of Heat through Insulating Materials. " With tables, figures and dia- grams. Svo., Cloth, illustrated. 102pp. New York, 1904 net 2.00 Transmission of Heat through Cold-Storage Insu- lation: Formulas, Principles and Data relating to insulation of every kind. A manual for refrigerating engineers. 12mo, cloth. 41 pages, Illustrated. New York, 1905 net 1.00 Kedwood, I. I. Theoretical and Practical Ammonia Re- frigeration. A practical handbook for the use of those in charge of refrigerating plants. Illustrated, with numerous Tables. Third edition, revised and corrected. 12mo, cloth. New York, 1898 1.00 Schmidt, L. M., Ph.B. Principles and Practice of Artifi- cial Ice- Making and Refrigerating. Comprising principles and general consideration practice as shown by particular systems and apparatus insula- tion of cold-storage and ice-houses, refrigerators, etc. Useful information and tables. Illustrated with nu- merous folding plates and diagrams. Second ed- ition, Revised and enlarged. 8vo., cloth, illustrat- ed. 291 pp. Philadelphia, 1904 2.50 Selfe, N. Machinery for Refrigeration: being sundry observations with regard to the principal appliances employed in ice-making and refrigeration, and upon the laws relating to the expansion and compression of gases, principally from an Australian standpoint. Containing many tables, diagrams and half-tone cuts. Svo, Cloth, illustrated. Chicago, 1904 3.50 Siebel, J. E. Compend of Mechanical Refrigeration. A comprehensive digest of Applied Energetics and Thermodynamics for the Practical Use of Ice-Manu- facturers, Cold-Storage Men, Contractors, Engineers, Brewers, Packers and others interested in the Appli- cation of Refrigeration. With numerous tables. Sixth Edition. 8vo., cloth. 389 pp. Chicago, 1904 net 3.00 Stephanshy, P. C. O. The practical running of an Ice and Refrigerating Plant. Illustrated. Boston, 1897 2.00 Vincent, C. Ammonia and its Compounds: their manufac- ture and uses. Translated from the French by M. J. Salter. 113 pp. illustrated. 8vo., cloth. 1901. net 2.00 Voorhees, G. T., S. B. Indicating the Refrigerating Ma- chine: The application of the Indicator to the Am- monia Compressor and Steam Engine, with practical instructions relating to the construction and use of the Indicator and reading and computing Indicator cards. Illustrated with full page cuts, diagrams and tables. 16mo., cloth, oblong, illustrated. 179 pp. Chicago, 1899 net 1.00 Wallis-Tayler, A. J., C.E. Refrigeration and Cold-Stor- age, and Ice- Making. A practical treatise on the art and science of refrigeration. With 361 cuts and diagrams. 8vo., cloth, illustrated. London, 1902. net 45 Pocket-Book of Refrigeration and Ice-Making. Fourth Edition, Enlarged. With 31 diagrams and num- erous tables. 12mo, Cloth, Illustrated. 184 pp. New York, 1905 1.50 Williams, H. Mechanical Refrigeration. Being a Prac- tical Introduction to the Study of Cold Storage, Ice Making, and Other Purposes to which Refrigeration is being applied. 12mo, cloth, Illustrated. 406 pp. New York, 1903 net 2.25 D. Van Nostrand Company, publishers an> Booksellers, 23 Murray and 27 Warren Sts., NEW YORK. Catalogue of Scientific Publications and Importations of the D. Van Nostr and Company, 23 Murray Street and 2J Warren Street, New York. ABC CODE. (See Clausen-Time.) 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