AUG % 1895 UNIVERSITY OF CALIFORNIA. OK Deceived ions No.(}flS3'/ - Class No. A MANUAL OF THE PRINCIPLES AND PRACTICE OF R O A D-M A K I N G COMPRISING THE LOCATION, CONSTRUCTION, AND IMPROVEMENT OF ROADS, (COMMON/ MACADAM, PAVED, PLANK, ETC.) AND W. M. GILLESPIE, A. M., C. E. PROFESSOR OF CIVIL ENGINEERING IN UNION COLLEGE. THIRD EDITION, WITH ADDITIONS. " Every judicious improvement in the establishment of ROADS and bridges mcreases the value of land, enhances the price of commodities, and augments the public wealth." DE WITT CLINTON. NEW YORK PUBLISHED BY A. S. BARNES & CO. 51 JOHN-STREET. I860. Entered, according to the Act of Congress, in the yeur 1847, by WILLIAM MITCHELL GILLESPIE, In the Clerk's Office of the District Court of the United States for the Southern District of New York. PREFACE. The common roads of the United States are inferior to those of any other civilized country. Their faults are those of direc- tion, of slopes, of shape, of surface, and generally of defi- ciency in all the attributes of good roads. Some of these defects are indeed the unavoidable results of the scantiness of capital and of labor in a new country, but most of them arise from an ignorance either of the true principles of road-making, or of the advantages of putting these principles into prac- tice. They may therefore be removed by a more general diffu- sion of scientific instruction upon this subject, and to assist in bringing about this consummation is the object of the present volume. In it the author has endeavored to combine, in a systematic and symmetrical form, the results of an engineer, ing experience in all parts of the United States, and of an examination of the great roads of Europe, with a careful di- gestion of all accessible authorities, an important portion of the matter having never before appeared in English. He has striven to reconcile the many contradictory theories and practices of road-making ; to select from them those which are most in accordance with the teachings of science ; to present as clearly and precisely as possible the leading fea- tures of those approved, laying particular stress on such as are most often violated or neglected ; and to harmonize the successful but empirical practice of the English engineers with the theoretical but elegant deductions of the French. 4 PREFACE. Before the construction of a road is commenced, its makers should well determine " What it ought to be," in the vital points of direction, slopes, shape, surface and cost. This is therefore the first topic discussed in this volume. The next is the " Location" of the road, or the choice of the ground over which it should pass, that it may fulfil the desired conditions. In this chapter are given methods of perform- ing all the necessary measurements of distances, directions and heights, without the use of any instruments but such as any mechanic can make, and any farmer use. The " Con- struction'' of the road is next explained in its details of Exca- vation, Embankment, Bridges, Culverts, &c. At this stage of progress our road-makers too generally stop short, but the road should not be considered complete till " The Improve- ment of its surface" has been carried to as high a degree of perfection as the funds of the work will permit. Under this head are examined earth, gravel, McAdam, paved, plank and other roads. " Rail-roads," and their motive powers, are treated of in the next chapter. The *' Management of town roads" is last taken up, the evils of the present system of Road-tax are shown, and'a better system is suggested. In the " Appendix" are minute and practical examples of the calculations of Excavation and Embankment. To enable this volume the better to attain its aim of being doubly useful, as a popular guide for the farmer in improving the roads in his neighborhood, and as a College Text-book, introductory to the general, study of Civil Engineering, the mathematical investigations and professional details have been printed in smaller type, so as to be readily passed over by the unscientific reader. The principal additions to the SECOND EDITION were an original Formula for the Calculation of Earthwork (pages 360 to 363), and Tables for the same object. The present THIRD EDITION contains 30 additional pages, giving the practical details of the construction of Plank Roads (pages 230 to 253), and the results of the latest experiments on the Resistances upon Railroads, on Curves, Ascents, &c., (pages 264 to 27>3.) AUTHORITIES REFERRED TO. Alexander. Amer. Ed. of Simms on Levelling, Baltimore, 1837. Annales des Fonts et Chaussees, Paris. Anselin. Experiences sur la main-d'oeuvre des differens travaux, Paris. Babbage. Economy of Machinery and Manufactures, London, 1831. Berthault-Ducraux. De 1'Art d'entretenir les Routes, Paris, 1837. Bloodgood. Treatise on Roads, Albany, 1838. Chevalier. Les voies de communication aux Etats Unis, Paris, 1843 Civil Engineers' and Architects' Journal, London. Cresy. Encyclopedia of Civil Engineering, London, 1847. Dames. Elements of Surveying, &c., New York, 1845. Delaistre. La Science des Ingenieurs, Paris, 1825. Dupin. Applications de Geometric, Paris, 1822. " Travaux civils de la Grande Bretagne, Paris, 1824. Eaton. Surveying and Engineering, Troy. Edgeworth. Construction of Roads and Carriages. Flachat <$ Bonnet. Manuel et Code des Routes et Chausse'es, Paris. Frame. Trigonometrical Surveying, London, 1840. Gayffier. Manuel des Ponts et Chausse'es, Paris, 1844. Gerstner. Memoire sur les grandes routes, Paris, 1827. Grieg. Strictures on Road-police, London. Griffith. On Roads, London. Hughes. Making and Repairing Roads, London. Journal de 1'Ecole Poly technique, Paris. Journal of the Franklin Institute, Philadelphia. Jullien. Manuel de i'lngenieur Civil, Paris, 1845. Laws of Excavation and Embankment on Railways, London, 1840. Lecount. Treatise on Railways, London, 1839. Macneill. Tables for calculating Cubic quantities of Earthwork, London Mahan. Course of Civil Engineering, New York, 1846. M:trlrtte. Manuel de PAgent-voyer, Paris, 1842. Me Adam. System of Road-Making, London, 1825. 6 AUTHORITIES. Millington. Civil Engineering, Philadelphia, 1839. Morin. Aide-Memoire de Mecanique, Paris, 1843. Mosely. Mech. principles of Engineering and Architecture, London, 1843 Navier. Travaux d'entretieu des Routes, Paris, 1835. " Application de la Mecanique aux constructions, Paris. Nimmo. On Roads of Ireland, &c. Parnell. Treatise on Roads, London, 1838. Paterson. Practical Treatise on Public Roads, &c., Montrose, 1820. Penfold. On Making and Repairing Roads, London, 1835. Poncelet. Mecanique Industrielle, Paris, 1841. Potter. Applications of Science to the Arts, New York, 1847. Railroad Journal, New York, 1832-1847. Renwick. Practical Mechanics, New York, 1840. Reports of U. S. Commissioner of Patents, Washington. Reports of U. S. Engineer Corps, Washington. Reports to Parliament on Holyhead roads, &c., London. Ritchie. Railways, London, 1846. Road Act of New York, Rochester, 1845. Roads and Railroads, London, 1839. Sganzin. Course of Civil Engineering, Boston, 1837. " Cours de Construction par Reibell, Paris, 1842. Simms. Telford's rules for making and repairing roads, London. " Public Works of Great Britain, London. " Sectio-Planography, London. Stevenson. Civil Engineering of North America, London, 1838. Telford. Reports on Holyhead roads, London. Tredgold. On Railroads, London, 1835. Wood. On Railroads, Philadelphia, 1832. ANALYTICAL TABLE OF CONTENTS. PAG* INTRODUCTION 15 CHAPTER I. WHAT ROADS OUGHT TO BE-- 25 I 1. AS TO THEIR DIRECTION 26 Importance of straightness ib Advantages of curving ib. Pleasure drives 30 2. AS TO THEIR SLOPES 32 Loss of power on inclinations ib. Undulating roads 37 Greatest allowable slope 38 Considered as a descent ib. " an ascent 40 Least allowable slope 43 Tables of corresponding slopes and angles 44 3. AS TO THEIR CROSS-SECTION 45 Width ib. Shape of the road-bed 48 Foot-paths, &c 53 Ditches ib. Side-slopes of the cuttings and fillings 55 4. AS TO THEIR SURFACE 58 Qualities to be sought ib. Smoothness and hardness ib. Resistances to be lessened ib. Elasticity ib. Collision 59 Friction 60 8 CONTENTS. 5. AS TO THEIR COST 5 Comparison of cost and revenue ib. Amount of Traffic 66 Cost of its transportation ib. Profit of improving the surface 67 " " lessening the. length 68 " " avoiding a hill ib. Consequent increase of travel TO CHAPTER II. THE LOCATION OF ROADS 72 1. ARRANGEMENT OF HILLS, VALLEYS AND WATER- COURSES 74 Line of greatest slope 75 Inferences from the water-courses 78 2. RECONNAISSANCE rl 3. SURVEY OF A LINE 8(5 Measurement of distances 87 " directions 90 " heights 93 4. MAPPING THE SURVEY 1C1 Plot of the distances and directions ib. Profile of the distances and heights 103 5. ESTABLISHING THE GRADES. 105 6. CALCULATING EXCAVATION AND EMBANKMENT 112 Preliminary arrangements 113 Sectio-Planography ib. Tabular entries 115 Cubical contents 117 Balancing the excavation and embankment 118 Shrinkage ib. Change of grade 119 Transverse balancing ,. ... 122 Distances of Transport 123 7i ESTIMATE OF THE COST 124 Earthwork ib. Wages ib. Quality 125 Distance 127 Land, Bridges, &c 132 CONTENTS. 9 PAGE 8. FINAL LOCATION OF THE LINE J34 Rectification 135 Curves 137 Circular arcs J38 Parabolic arcs 143 Staking out the side-slopes 145 CHAPTER III. CONSTRUCTION OF ROADS- -147 1. EARTHWORK 149 Problems on removing earth ib. Excavation 154 Loosening ib. Scraper or scoop 155 Barrow wheeling 156 Carts, etc 158 Deep cuttings 159 Spoil banks 160 Side-slopes ib. Tunnelling 161 Blasting ib. Embankments 165 Formation of banks ib. Protection of slopes 167 Swamps and bogs 168 Side-hills 169 Trimming and shaping 171 2. MECHANICAL STRUCTURES 173 Bridges ib. Culverts and drains 178 Catchwaters, or Water-tables 180 Retaining Walls 182 . I CHAPTER IV. IMPROVEMENT OF THEIR SURFACE 188 1. EARTH ROADS 189 How to improve them ib. Effects of wheels on their surface 191 I : 2. GRAVELROADS 193 Directions for their construction ib 10 CONTENTS. PAGE 3. BROKEN-STONE ROADS 194 Me Adam roads. ib. Fundamental principles 195 Quality of the stone 196 Size of the broken stones 198 Breaking them 199 Thickness of the coating. 200 Application of the materials 201 Rolling the new road 204 Keeping up the road 205 Repairing it 209 Telford roads 210 Specification ib. Propriety of a pavement foundation 212 Foundation of concrete 215 4. PAVED ROADS 216 Pebble pavements ib. Squared stone pavements 217 Foundations 21? Of sand ib. Of broken stones 219 Of pebbles ib. Of concrete ib. Quality of stone 220 Sizeand shape 221 Arrangement 222 Manner of laying 223 Borders and curbs 224 Advantages. 225 Paved and Me Adam roads compared ib. Roman roads 226 5. ROADS OF WOOD 228 Logs ib. Charcoal 229 Plank 230 Blocks 254 CONTENTS. 1 1 PAGS 6. ROADS OF OTHER MATERIALS. 255 Bricks ib. Concrete ib. Cast iron ib. Asphaltum 256 Caoutchouc ib. 7. ROADS WITH TRACKWAYS 357 Of stone ib. Of wood. 259 Of iron... .. 260 CHAPTER V. RAIL-ROADS 261 I. WHAT RAIL-ROADS OUGHT TO BE 264 1. AS TO THEIR DIRECTION 270 Economy of straightness ib. Evils of curves 271 2. AS TO THEIR GRADES 276 Loss of power on ascents. ib. Compensating power of descents 280 3. AS TO THEIR CROSS-SECTION 282 The broad and narrow gauge question ib. Advantages of the broad gauge 283 Objections to it 284 The break of gauge 285 Width of road-bed .- 288 II. THE LOCATION OF RAIL-ROADS 290 III. THE CONSTRUCTION OF RAIL-ROADS 291 1. FORMING THE ROAD-BED ib. Excavations. ib. Tunnels 292 Embankments 298 Ballasting 294 Bridges and viaducts 295 1. HORSEPOWER. ib. Table of power at different speeds ib. 2. STATIONARY ENGINES 313 A Broadway railroad 314 3. LOCOMOTIVE ENGINES 316 History ib. Principles 321 Speed and power 324 Working expenses 326 Safety of travelling 328 .. 331 4. ATMOSPHERIC PRESSURE 334 History of its applicatioa ib. Description of present system 335 Advantages 338 12 CONTENTS. PAGE 2. THE SUPERSTRUCTURE 5i97 Rails supported at intervals ib. Their shape.. ib. Their weight ib. The distances of their supports ib. Their end joints 300 Theirchairs 301 Stone blocks 303 Wooden cross-sleepers 304 Bails on continuous supports 305 Inclination of the rails 308 Elevation of the outer rail. ib. Sidings, crossings,