V° *V 4 o Division of Agricultural Sciences A» \ . , UNIVERSITY OF CALIFORNIA FARM S EQUIPMENT Its Usefulness on California Farms M. O'BRIEN R. R. PARKS Experiment Station Extension Service CIRCULAR 443 FA R M SHOP Its Usefulness Your tarm shop should pay its own way ... it will if it is planned to fit your operations. It is not proposed that all construction, repair, or maintenance work be done in all farm shops . . . this would require more specialized equipment and skill than are usually available to the average farm operator. However, many farmers find it advantageous to do a considerable part of their repair and maintenance work that does not require spe- cialization. In so doing they are able to protect their investments in expensive buildings and equipment — cut the rate of depreciation (estimated to be from 3 to 10 per cent annually). They are also able to modify new equipment to fit their specific EQUIPMENT on CALIFORNIA FARMS Is — an important factor on California farms. Too large or too elaborate a shop can be a liability. A good rule of thumb ... the investment in shop and equipment should not exceed four per cent of the total investment in the land, buildings, and farm machinery. It is often wiser to "farm out" major jobs of repair or busy-season jobs than it is to buy took or machinery needed to do the work yourself. This circular lists and illustrates some of the features that make for efficiency in planning, building, and operating a farm shop. It does not attempt to tell you how to do the work or how much you are justi- fied in doing. ,.?;:' ■.','::;.::.;.::, m^MM THE AUTHORS: M. O'Brien is Assistant Professor of Agricultural Engineering and Assistant Agricultural Engineer in the Experiment Sta- tion, Davis. R. R. Parks is Agriculturist, Agricultural Extension, and Exten- sion Specialist, Department of Agricultural Engineering, Davis. NOVEMBER 1954 THE GENERAL LAYOUT Your shop can be a separate building or part of a large storage shed. Either way, it should be big enough to handle expected jobs but not too big for effi- ciency. Most farm shops range from 24' x 36' to 50' x 100'. A common prac- tice is to store trucks or other large equipment in the shop building when no shopwork is being done. It is a good idea to locate the shop so that it is accessible from a central yard. Here it is more convenient for work on bad days, evenings, and during off sea- sons so equipment can be put into good condition before seasonal use begins. Since most of the shop equipment and storage bins will be arranged around two walls, the building need be only slightly larger than would be required for the storage of equipment. Using a truss-type roof support will allow more usable space inside. Here is the floor plan of the shop pictured above. Efficient use of wall space permits maximum floor area for shopwork and storage of farm machinery. STORAGE AREA LARGE a SMALL MACHIIS & OVERHEAD ST^S - f£ O O Q O Z Q _l o «*- u» O # N u5 E o 0) BO 0) ■u c o E E o u O OS w » m l£| c ^ ^t ^f p ^ ^; ^ CO CO 00 iq 00 * 2 2 3 O a if> uo «o 00 00 CO 00 «"> lO ^' CN CN 5-2-° CN CN CN CN z X *■ 0) in o >0 ^ hs o o o •o s ^* 00 ^ e o 3*8 1 X ^o >o CN ^— o o o <> ^t 00 1 — ■ > 3 c ^ ^ ^r ^ ^■' "* ^' CO CO CO CO CO £ E a* 9 in o o 00 00 00 00 00 hs hs *o o >o o ° a» u a -s C fc* in £fi ■o c lO ^t ^ ^ IT) 00 00 00 iq iq CO o §JJ 3 O a d CN 00 00 00 K lO lO ^' CN CN CN d M X e £ 3) in O 00 o o o *o o o ^f 00 00 ^f o 4- -o| X O o o o rs, ^9 ^9 ^ CO CO o £ £ 1 e "* ^ ^r ^r 00 00 CO 00 00 CO 00 CO £ E in O X 00 00 00 00 IV hs hs o r< *■ in X e o X 4> in 0) >0 vO ^o -*■ 00 00 00 ^- o o o o -og X S3 ^t CO CO CO q p CO S3 4> I £ E in 0) 00 00 00 00 00 00 00 00 CO CO CN CN a* o a> ° © X w hs hs IX >o o >o o in u-> iO ^f xr o X c e *. 5 c o o 00 vO ^r CN o 00 sO -t CN o CO a— a> 00 CN CN CN CN CN YOU MAY NEED THESE . . , Air compressor The air compressor has four major uses around the farm: Inflation of tires; pressure greasing; cleaning equipment; £nd spraying paint, wood preservatives, and insecticides. It is desirable to pur- chase equipment that is readily portable, but skids, rubber tires, or carrying arms may be mounted on stationary equip- ment to make it portable. • V Minimum specifications Tank-Mounted Air Compressor — %- hp; repulsion induction motor, or gaso- line engine; single-stage compressor; pressure gauge; 20-gallon tank; displace- ment 2 cubic feet per minute; output pressure 150 psi. Weight approximately 150 pounds. Battery charger If you have four to six tractors or trucks with battery electrical systems a battery charger that operates on 110 volts will be a good investment. It will serve to keep batteries charged and pre- vent loss of time, and to charge batteries of equipment that receives only periodic use.. Ordinarily a battery that is low can be charged overnight but it is a good idea to have an extra battery to prevent un- necessary delays. A jug of distilled water will facilitate servicing batteries. Be sure to connect the correct termi- nals when you install a battery in equip- ment. When connecting a battery to the charger be sure the + charger lead is con- nected to the positive terminal of the battery. The positive terminal can be checked by one of the following : It is the largest; it is marked +; if the battery has the trademark on only one side the posi- tive terminal is on that side. Top: A portable air compressor is handy in both field and shop. This one is mounted with fuel and oil supply. Bottom: A battery charger of medium capacity will meet most farm needs. Jacks On any farm there is always a place where a hydraulic jack of adequate ca- pacity is desirable for heavy lifting jobs as well as for straightening and aligning machinery parts. Capacities of hydraulic jacks vary from 1% to 100 tons. Anvil A good, heavy, rigid anvil will take care of many bending and straightening jobs. It also provides a flat surface for pounding. It is desirable to have a 150- pound, steel faced anvil mounted on a base so that the face will be thumb tip height. "C" Clamps You will find that a selection of several sizes of "C" clamps in the shop will aid materially in holding construction work in place and will serve as rigid clamps to prevent distortion while welding. The recommended range of capacity is from 4" to 10". Metal lathe A metal lathe can be justified in a farm shop only when there is a definite need for it and when a skilled operator is available. Metal lathes are rather costly. Few farm mechanics can justify lathe use in the farm shop. Record files — a "must" A desk and file for keeping records, parts catalogs, plans, and operators' manuals is very desirable. The file should be made of metal, so that filed material is protected from rodents. Top: A hydraulic jack can do the heavy lift- ing and will serve as a press for bending or straightening. Bottom: Plan sheets, catalogs, or operating manuals should be filed. A continuing record of repairs and improvements needed about the farm provides slack season and rainy day jobs. Notations should be made of needed improvements or repairs when they are first observed. It is also a good idea to keep a record of repair parts equipment, and supplies that are needed. This pro- vides a ready reference that can be taken along on regular trips to town thus sav- ing many hours. Oxy-acetylene welding and cutting equipment If you have three or more tractors with complementary machinery; and if you or one of your helpers has the skill to operate it, then oxy-acetylene welding and cutting equipment is probably justi- fied on your farm. The equipment may be used for cut- ting, heating, brazing, and hard-facing (application of hard-facing alloys on knives, disks, shovels, and other wearing surfaces of tillage equipment). Where there is much cutting to be done, the only convenient method is by means of a cutting torch. Farmers may own their own oxygen and acetylene cylinders or they can use those loaned by gas companies. Since most farmers use a limited amount of oxygen and acetylene in their shops, they have to be concerned with demurrage charges made on the loaned cylinders. The usual charge on the loaned cylinder has been from 2 to 3 cents per day per cylinder, after a 30-day loan period. The companies that supply oxygen and acetylene prefer that farmers purchase cylinders. This eliminates demurrage, the cost of billing for demurrage and the cost of accounting for cylinders. In times of cylinder shortage you will be able to get oxygen and acetylene if you have your own cylinders to exchange. The sizes of oxygen cylinders vary from 80 to 230 cubic feet and the acety- lene cylinders from 70 to 275 cubic feet. The cost of gas per cubic foot is slightly higher in the small cylinder than in the large ones. Under normal use a 230 cubic foot cylinder of oxygen will last the same amount of time as a 133 cubic foot cylinder of acetylene. When a consider- able amount of cutting is done the oxygen will be used at a much faster rate. Minimum specifications Welding torch or blowpipe with mixer (not always separate) , and No. 0, 1, 3, 5 and 8 welding tips; cutting attachment with sizes 1 and 2 nozzles, gouging nozzle for gouging out grooves and welds and one heating tip, providing the equipment is to Oxy-acetylene welding and cutting equipment can be operated from tanks having varying capacities. Portable oxy-acetylene welding and cutting equipment can be used in the shop or taken to the field when needed. be used for heating metal. Oxygen and acetylene regulators; 15 feet of % 6 -inch twin hose with connection; set of tip cleaners, friction lighter; welding goggles or No. 5 green cellulose acetate shield; and 6-way wrench. Oxygen and acetylene cylinders are optional. Cylinder trucks may be made in your farm shop. Forge The forge is practically outdated in most farm shops; oxy-acetylene heating torches and carbon arc torches for arc welders are now generally being used to heat metal. If you do a large amount of hot-metal work, however, the forge is one of the least expensive methods of heating iron or steel. It is also valuable for preheating material before welding with arc or oxy-acetylene equipment. Some farmers purchase a geared blower, piping, and fire bowl, and make the hearth, hood, and legs out of steel or masonry. The blower should have at least a 12" fan with high-speed spindle and ball bearings. If the forge is pur- chased complete one of adequate size should be obtained. 10-gauge steel hearth, 30' Minimum specifications 36"; 30" high; high-speed blower with 12" fan. [25] FOR EFFICIENCY . . , The arrangement of the tools and equipment in the shop is largely a matter of personal choice, but a carefully ar- ranged shop contributes to convenience and to the amount of work that can be accomplished. Work benches should be located near or against the walls of the shop. The large shop equipment should also be located near the walls. An effort should be made to locate tools and equipment used in the same type of work in the same general area. Castered tool racks save time and energy. If drawers are used for storage of hand tools they should be shallow. It is often a problem to find suitable iron or steel for construction on repair jobs. A partial solution is to collect the material and sort into rods, flat iron, angle iron and channel iron. This can then be set into horizontal racks or verti- A CLEAN, ORDERLY SHOP IS AND SAFETY Fire extinguishers of the appropri- ate type should be placed on a "fire engine" red panel in accessible areas near where the greatest fire hazard exists. A soda acid, foam, or loaded stream type extinguisher, or plain water should be used on Class A fires (rubbish, wood, textiles, etc.). Class B fires (paints, oils, etc.) require blanketing type extinguish- ers, such as vaporizing liquid, foam, dry powder, carbon dioxide, or loaded stream. Fires in electric motors and other electrical appliances — Class C fires — re- quire nonconductive dry powder, carbon dioxide gas, or vaporizing liquid extin- guishers. Fire extinguishers should be placed near areas in which fire hazards are greatest and be easily accessible. Color and cleanliness add to safety and pleasant working conditions. cal racks that slope 15 degrees, making selections easy. The time it takes to keep material stored is easily saved when col- lecting material for a construction or repair job. A discarded milk can cut off at the shoulder, or a 15 gallon barrel with handles welded to the side serves as a fireproof "junk" collector. It is best to store lumber on horizontal racks; some may be stored on racks in the shop at sufficient height to give head room under the rack. Steel may be stored either vertically or horizontally. Storage on portable racks under the benches is satisfactory for either lumber or metal. The air compressor and welders should be portable — at least about the shop. The drill press and grinders should be located so that moderately long pieces may be handled without obstruction around the equipment. USUALLY A SAFE SHOP Color. The National Safety Council has accepted a safety color code as a standard for agriculture. These colors improve visibility and point out danger spots about the shop. The safety colors are caution blue, safety green, alert orange, danger red and high visibility yellow. They are usually available where paint is sold. A gloss enamel for both wood and metal gives excellent results. The use of light-colored paint will improve vision and make working conditions more pleasant. The following colors are recommended for painting your shop equipment: Caution Blue (medium dark) Ivory Safety Green (pea green) Alert Orange (yellow-orange) Danger Red ("fire engine") High- Visibility Yellow (canary yellow) Power and light panels — Base of switches and convenience outlets — tags designating out of order. Edges of benches — Edge of tool and machine tables and vice jaws. First aid and safety equipment — Body and base of all ma- chines and equipment. Inside of gear, belt or other guards or doors where danger lurks. Parts of machines or equipment that might crush, cut, shock or otherwise injure. Faces of convenience out- lets and switches. Location of fire fighting equipment, danger, stop and gasoline. All operating handles, levers, adjusting nuts and controls. Protruding parts, low beams, and obstructions are marked with alternating yellow and black strips usually diagonal. [27] A CHECK LIST The following is a suggested list of tools which you might wish to consider in equipping your farm shop. Your selection of tools depends on the activities you plan to undertake. Some prefer to do complete overhaul jobs on power units, tractors and machinery; others expect to do only the simpler maintenance tasks. It is not possible to give a complete list of tools for all purposes, because special tools are needed for certain machines. The tool lists that follow are classified into major work areas. It is granted that the tools may be used in areas other than the ones in which they are listed. Farm Structures and Utilities Number Name of Tool Description 1 nail hammer 16 oz. curved claw 1 ripping hammer 20 oz. straight claw 1 broad hatchet 4" cut 1 combination square 12" grooved blade 1 carpenter's square body 24", tongue 16" blued, with rafter or framing table 1 steel tape 50' metallic 1 steel tape 10' 1 carpenter's level 24" plumb and level, hardwood or aluminum 1 wing dividers 10 inch 1 jack plane length 14Mj", 2" cutter 1 cross cut or panel saw 26", 8 point, skew-back 1 rip saw 26", 5V2 point, skew-back 1 nest of saws 4 blades — keyhole, compass, plumbers, nail 1 brace 10" sweep, ratchet lset wood auger bits 1 /4" to 1" by 16ths with tang or V2" round shank for power drill 1 expansion bit 2 cutters, %" to 3" 1 hand drill capacity to %" 1 set drill bits with stand high speed steel, Yiq" to Ms" by 32nds 1 countersink %", rose 3 screw driver bits %", 5 /l6'\ %" 1 set wood chisels socket %", y 2 ", %", 1" 2 pipe clamp fixtures fits %" pipe 4 "C"-clamps 4", 6", 8", 10" 4 hand screw drivers 4", 6", 8", 10" 1 woodworker's vise 4" x 10" or 4" x 7" jaws 2 wrecking bars %" x 30" and %" X 18" 1 combination oil stone 1" x 2" x 7" coarse and fine 1 auger bit file 1 grinding wheel dresser hooded 3 nail sets m«", % 2 ", y 8 " 1 wood file or rasp 12", half round 8 file handles sizes 1 to 4 1 file card iy 2 " x 5" 2 screw drivers electrician's 3" and 6" 1 lineman's side cutting pliers 7" insulated 1 long nose pliers 6" 1 oblique cutting pliers 6" 1 American standard wire gauge (A.W.G.) sizes to 36 1 convertible wye level and transit 10 power, 10" telescope [28] rod and target 9' graduated in feet and tenths of feet steel tape 100' with reel graduated in feet and inches or tenths of feet soil auger 2" diam. 40" long (may be shop made) round point shovel 10" x 13" long handle brick trowel 10" blade concrete trowel 12" flexible blade concrete edger 2%" x 6" concrete float wood, %" x 5" x 14" shop made balls chalk line 100 ft. each 1 set masonry drills fluted, carbide tipped %", %", Y 2 " square pointed shovel 10" x 13", short handle pipe vise capacity Vs" to 2" pipe stocks and dies %", %", %", %", 1" pipe burring reamer capacity y±" to 2" spiral flutes pipe wrenches 10", 14", 18" flaring tool (copper tubing) 9 sizes y 8 " to %" O.D. tube cutter and reamer capacity %e" to %" O.D. putty knife W x 3%" elastic 4 paint brushes 2", 2V 2 ", 3", 4" 1 paint gun external mix, 1 quart Metal Work Number Name of Tool Description 1 anvil 100 or 150 lbs., y 2 " steel face 1 cold cutter 1%", 16" handle 1 blacksmith's sledge 4 lbs., cross peen 1 sledge 8 1b. 1 machinist's vise 6" jaws 1 machinist's vise 3" jaws, swivel base 1 blacksmith's hammer 2% pounds 1 straight peen hammer IMj pounds 2 ball peen hammers 1 and 2 pounds 1 bolt cutter capacity y^" steel 3 cold chisels %", %", %" 3 center punches %", 7 /i 6 ", y 2 " 1 hack saw frame adjustable 8" to 12" 2 files 10", mill bastard 1 file 12", double cut flat bastard 3 files %g", %"» %" round bastard lset twist drills — with stand high speed steel, Viq" to %" by 32nds, straight 5 twist drills 1 set combination screw-plate shank high speed steel, taper or 1 / 2 " round shank depend- ing on chuck, sizes %g", %", %", %", 1" taps and dies N.C. and N.F. 8 sizes each from %" to %"— 2" or 2%" collet (6 sizes y±" to %" N.C. used most.) 1 drill press vise 2%" x 7^4" lset Phillips screw drivers 1 wire brush 2y 2 " x 8" 1 electric soldering iron 200 to 300 watts 1 tinner's snips combination 13", 3" cut 1 aviation snips 10", straight and combination [29] Farm Machinery and Power Number Name of Too! set set set set -el set starter punch pin punches long taper punches guard and sickle anvil with rivet set wheel and gear puller service light socket wrench set %" drive combination box and open-end wrenches open-end adjustable Allen wrenches "vise-grip" type wrenches tappet wrenches slip joint plier cotter key pliers lever grease gun piston type oil can oilers thickness gauges outside caliper inside caliper valve spring compressor bearing scrapers ring compressor spark plug socket set water pump pliers carbon scraper tension or torque wrench extractors (Ezy-outs) battery hydrometer knockout wheel pullers pipe taps speed indicator jack battery strap Description Vi" body, %6" point Vs", 3 /lG", %" y 2 " x 9, %" x 12" medium duty, interchangeable jaws 40' cord 12 point, 17 sockets %" to IVi" with 7 attachments 12 sizes, %" to l 1 ^" 6", 8", 10", 12", 15", 18" set, sizes %g" to %" 7" and 10" set of 6, %e" to 1 %e" 10" 6 1 /£" diagonal 1 lb. capacity, high pressure % pt. % pt., welded seams nine leaves .0015 to .015 6" 6" Universal cutting edge 1W, 2W, 3%" Vi" to y 8 " by 16ths capacity %e" to 1%" flexible i/2 square drive, range to 100 foot lbs. y 4 ", %", y 2 ", %" %" to iy 8 " y 8 " and y 4 " hydraulic, heavy floor, capacity 8 tons Number 1 2 1 1 2 1 Name of Item first aid kit face shield fire extinguisher fire extinguisher fire extinguishers shop broom Shop Safety and First Aid Description bandages, gauze "Bandaids," adhesives, antiseptic, burn dressing, scissors, tweezers 6" clear cellulose acetate spring flex overhead band Foam — 2% gallons (will freeze) Vaporizing liquid, l 1 /^ quarts C0 2 , 5 lbs. charge 4" X 18" head, stiff bristle A selection of paints in "Safety" colors. [30] In order that the information in our publications may be more intelligible it is sometimes necessary to use trade names of products or equipment rather than complicated descriptive or chemical iden- tifications. In so doing it is unavoidable in some cases that similar products which are on the market under other trade names may not be cited. No endorsement of named products is intended nor is criticism implied of similar products which are not mentioned. Co-operative Extension work in Agriculture and Home Economics, College of Agriculture, Ur cooperating. Distributed in furtherance of the Acts of Congress of May 8, and June 30. 191 10m-ll,'54(7438)W.P. PLAN for your needs... NOT TOO BIG NOR TOO SMALL for efficiency.. THE TOOLS YOU NEED for safety... AVOID ACCIDENTS AND FIRES in your farm shop