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 THE NORMAN W. HENLEY PUBLISHING Co. 
 
 132 NASSAU STREET. NEW YORK 
 
PRACTICAL SILO 
 CONSTRUCTION 
 
 A TREATISE 
 
 ILLUSTRATING AND EXPLAINING THE MOST SIMPLE AND EASIEST 
 PRACTICAL METHODS OF CONSTRUCTING CONCRETE SILOS OF 
 ALL TYPES; WITH UNPATENTED FORMS AND MOLDS. THE 
 DATA, INFORMATION AND WORKING DRAWINGS GIVEN IN THIS 
 BOOK WILL ENABLE THE CONCRETE BUILDER TO SUCCESSFULLY 
 CONSTRUCT ANY OF THE MOST PRACTICAL TYPES OF CONCRETE 
 SILOS IN USE TODAY. 
 
 By 
 A. A. H^OUGHTON 
 
 Author of "Concrete from Sand Molds," "Ornamental Concrete 
 Without Molds," Etc., Etc. 
 
 TWENTY ILLUSTRATIONS 
 
 NEW YORK 
 
 THE NORMAN W. HENLEY PUBLISHING CO. 
 
 132 NASSAU STREET 
 
 1911 
 
COPYRIGHTED, 1911, 
 
 BY 
 THE NORMAN W. HENLEY PUBLISHING Co. 
 
FOREWORD 
 
 IT is the purpose of the writer to present in this 
 series of books a complete explanation of various 
 successful methods of concrete construction that may 
 be employed by the beginner as well as by the more 
 experienced worker. I shall endeavor to give the 
 details of molds and ideas that are not covered by 
 patents, such as may be easily and cheaply con- 
 structed; hence the reader is not compelled to pur- 
 chase expensive patented molds before putting into 
 practise the many successful types of concrete con- 
 struction I have exhaustively described in this series. 
 There is no practical value to the reader in explain- 
 ing a patented system of construction, other than a 
 few words on its merits, as the owners of same are 
 always pleased to give this information; hence in 
 going outside the beaten track of concrete authors 
 and presenting ideas, systems, and molds that are 
 practical, successful in operation, and, above all, 
 easily and simply constructed, I trust that I have 
 merited the sincere gratitude of all fellow workers 
 in the concrete field who seek such information. 
 Yours very truly, 
 
 A. A. HOUGHTON. 
 
 215500 
 
PREFACE 
 
 THE concrete silo has easily demonstrated its 
 superiority over all other types of silo construction, 
 and to-day stands, in the opinion of every practical 
 builder, as the nearest to perfection of any type of 
 structure for the preservation of green crops in si- 
 lage. When we hark back to the civilization of the 
 past centuries, we find that the silo is but another 
 modern adaptation of ancient building construction, 
 bringing more forcibly to our notice "that there is 
 nothing new under the sun." 
 
 In this treatise I have endeavored to show the 
 requirements of silo construction to insure success, 
 and the best methods of complying with these requi- 
 sites when concrete is the material for the struc- 
 ture. The importance of the foundation is fully 
 treated, as the structure can be no stronger than the 
 foundation upon which it rests, and it is far better 
 to err on the safe side in construction of the founda- 
 tion than to find it inadequate for the load it must 
 carry. As the solid wall silo is the usual type erected 
 at the present time in monolithic construction, I 
 have presented one of the most practical and posi- 
 tively the most simple and easily constructed wood 
 form that has been published up to the present time. 
 
 9 
 
10 PREFACE 
 
 The fact that this wood-clamp silo form is rigid and 
 amply strong for the work of a construction that 
 requires the minimum of lumber, and is easily raised 
 in a manner that makes it almost impossible to get 
 the walls from a perfect vertical line, should be of 
 vast interest to every contractor or silo builder. 
 
 The molding of monolithic silo walls, with a 
 continuous air-chamber between same, is also fully 
 treated; one by employing a simple and easily con- 
 structed automatic wall-clamp, and also by the well- 
 known method of building the walls from blocks or 
 units. 
 
 The construction of silos from concrete plaster or 
 stucco is also explained, as well as the reinforcement 
 of silos, with tables for the proper placing of this 
 reinforcing material. The different types of silo 
 doors, and two methods of making a concrete roof 
 plain and ornamental for the silo, are explained in 
 detail. 
 
 Believing that this volume will fill every need of 
 the contractor for practical and easily understood 
 instruction upon this subject, and that it will be of 
 value to you, I am, 
 
 Very truly yours, 
 
 A. A. HOUGHTON. 
 February, 1911, 
 
TABLE OF CONTENTS 
 
 PAGE 
 
 THE CONCRETE SILO 13 
 
 REQUIREMENTS OF A SILO 14 
 
 SIZE OF SILO TO ERECT 17 
 
 FOUNDATIONS FOR THE SILO . 20 
 
 FOUNDATION WITH FLOOR BELOW GROUND-LEVEL . . 23 
 
 FORMS FOR MONOLITHIC WALLS WITHOUT AIR-CHAMBER . 23 
 
 A SIMPLE AND INEXPENSIVE SILO FORM 25 
 
 METHOD OF RAISING FORMS . 32 
 
 USING AUTOMATIC CLAMP 35 
 
 PLASTERED SILOS 38 
 
 CONCRETE BLOCK SILOS 41 
 
 CONCRETE FOR SILO WORK . . . . . . . .49 
 
 REINFORCEMENT OF SILOS 50 
 
 DOORS FOR THE SILO . 55 
 
 SILO ROOFS 60 
 
 ORNAMENTAL ROOF OR WALL FOR SILO 62 
 
PRACTICAL 
 SILO CONSTEUCTION 
 
 THE concrete silo has within the past year demon- 
 strated to the majority of builders its superiority 
 over all other types of silo construction. Not only 
 for the great durability of properly made concrete 
 does it base its claims for consideration, but in the 
 fact that it can be made water-proof and frost-proof, 
 as well as being absolutely air-tight, has done much 
 to advance the concrete silo in the favorable opinion 
 of the farmer as well as the builder. In the process 
 of ensilage we are only adapting to our present day 
 needs a method of preserving grains and green crops 
 that has been in successful use for centuries. The 
 fact that the masonry silos or granaries of the an- 
 cient Egyptians were built on practically the same 
 plan as our present-day silos, and that this method 
 of ensilage was in successful use for centuries, will 
 be of interest to the doubter who believes that stone, 
 either natural or artificial, is not the best material 
 for the construction of a structure for the preser- 
 vation of grain or any crop. In fact, the greatest 
 enemy of the concrete silo to-day is the man who 
 
 13 
 
14 PRACTICAL SILO CONSTRUCTION 
 
 has a silo to sell of some other material. The unani- 
 mous verdict of those who have built of concrete is 
 that it has given the greatest satisfaction, with 
 practically no future expense for painting and re- 
 pairs, which is a large item with the wood and metal 
 silo. Adding to this the fact that a properly con- 
 structed concrete silo is everlasting, we have a bal- 
 ance in favor of concrete that no other building 
 material can hope to overcome. 
 
 The word silo is used to designate a closed pit or 
 reservoir, in which green fodder or dry grain may 
 be placed for preservation. Ensilage is the process 
 of preserving the grain or green fodder in the pit or 
 silo. Silage is the preserved fodder or grain, or 
 the results produced by the process of ensilage. In 
 present-day use the silo is employed for green crops 
 almost exclusively, and upon our dairy farms of this 
 country green corn is usually the material for our 
 silage; in other countries, clover and other grasses, 
 tares, rye, and oats, are used to produce silage. 
 
 REQUIREMENTS OF A SILO 
 
 The requisites of a successful silo are, first, its 
 air-tight features. This can be accomplished for the 
 first year or so in the lighter and less durable meth- 
 ods of construction ; but, after the first few years of 
 use, the seams or joints of the wood silo will spread 
 apart and thus admit air. This demands repairs; 
 and, in the years of use, it is easily to be seen that 
 the slight extra cost of a concrete silo is saved many 
 
PRACTICAL SILO CONSTRUCTION 15 
 
 times over in the upkeep or repairs necessary to the 
 wood or metal silo. 
 
 These arguments, which are understood by those 
 who have had the experience, apply also to the other 
 features of a successful silo durability, and a small 
 repair bill. 
 
 The silo is best when water-proof and frost-proof. 
 The penetration of moisture through the silo is very 
 apt to injure the silage, as the preservation of the 
 moisture is necessary to the process, while the freez- 
 ing of the silage is very annoying when feeding it 
 out, as large masses of it will adhere, by freezing, 
 to the wall of the silo, and cannot be removed until 
 thawed out. This does not injure the silage, but is 
 an annoyance when feeding the silage, in the winter 
 months. 
 
 The water-proofing of the silo can be easily ac- 
 complished by using any of the water-proofing com- 
 pounds on the market, or by making the concrete in 
 the walls as dense as possible. By using a wet mix- 
 ture of concrete, the mortar will the more tightly 
 pack together, thus reducing the size of the pores 
 for the admittance of moisture to the silage, as well 
 as preventing the moisture in the green fodder from 
 escaping through the walls. Again, by the use of 
 a brush, coat over the completed walls, of ordinary 
 Portland cement, one part; hydrated lime, one-half 
 part; this is mixed with water to the consistency of 
 paint and applied with a wide brush to the walls as 
 soon as forms are removed, and aids materially in 
 
16 PRACTICAL SILO CONSTRUCTION 
 
 water-proofing the silo. In ordinary practise two or 
 three thin coats of this material applied over the 
 walls will be ample water-proofing for the purpose, 
 as this brush coat fills the pores of the concrete in 
 an effective manner. Caution must be observed 
 in using this brush coat, that it is not applied too 
 thick, as then it will craze or check, thus supplying 
 cracks for the admission of moisture. By having it 
 quite thin, and brushing well when spreading, the 
 purpose is accomplished with two coats, successfully 
 filling the pores but not applying more material than 
 will perfectly bond with the concrete in the wall. 
 
 The thickness of wall does not prevent the free- 
 zing of the silage, for concrete, as with stone ma- 
 sonry, is not frost-proof in any ordinary thickness 
 as employed for walls. The most successful method 
 to avoid freezing of the silage is to build double 
 walls to the silo, with an air-chamber between same. 
 This is accomplished in the block construction and 
 also in the monolithic type of construction. While 
 freezing is not an injury to the silage, the protection 
 of a double wall against same is a positive preventa- 
 tive against this annoyance in feeding a feature 
 that is of value in our cold winters of the Northern 
 States. 
 
 The double wall silo with sealed air-chambers is 
 also an assurance against the danger of air reaching 
 the silage, as well as moisture penetrating the walls. 
 
PRACTICAL SILO CONSTRUCTION 17 
 
 SIZE OF SILO TO ERECT 
 
 The diameter of the silo should not be larger than 
 will enable the silage to be fed from the entire top 
 each day. If the top is not fed out every twenty- 
 four hours the silage is apt to mold; so, in construc- 
 tion, the number of animals to be fed from same 
 should be the greatest consideration in planning the 
 size. 
 
 A cubic foot of silage will vary in weight from 35 
 to 50 pounds. In estimating, 40 pounds to the cubic 
 foot may be taken as the weight, with safety, in 
 approximately determining the storage capacity of 
 the silo. 
 
 The amount fed to a cow each day varies from 40 
 to 60 pounds, when used with other feed ; hence, by 
 employing a safe average of 50 pounds daily for each 
 animal, it is possible to estimate the best size of silo 
 to erect for the purpose, as each animal at this rate 
 would consume three-quarters of a ton in each thirty 
 days. It is always better to err slightly on over- 
 capacity than otherwise, as the settling of the silage 
 that takes place after filling will vary with the con- 
 dition of the fodder at the time of filling; so this can- 
 not be positively estimated. This is, of course, only 
 in reference to the height of the silo, as the layer 
 that is to be removed each day in feeding, to prevent 
 molding of the ensilage, can be accurately deter- 
 mined so as to consume a layer of two or three 
 inches in depth daily. 
 
18 
 
 PRACTICAL SILO CONSTRUCTION 
 
 The following table will enable the size of the 
 silo to be quite accurately estimated as to height 
 when the diameter has been determined. Thus, by 
 multiplying the capacity per foot of height by the 
 proposed height of silo, you easily secure the ap- 
 proximate capacity in tons. 
 
 TABLE I 
 
 SIZE OF SILOS 
 
 diameter contains f ton to each foot of height. 
 
 1 
 
 1 J to 
 3 
 4 
 
 Q S 
 
 ns to each foot of height. 
 
 . .. , 
 
 
 t t 
 
 
 
 < t 
 
 
 , . 
 
 6' 
 
 8' 
 10' 
 12' 
 U' 
 15' 
 16' 
 18' 
 20 ' 
 25' 
 
 The usual practise is not to make the inside di- 
 ameter of the silo greater than one-half the height, 
 consequently a diameter of more than 20' inside 
 is not often required; where larger quantities are 
 needed the best practise is to build several silos of 
 smaller diameter and capacity, thus exposing as little 
 of the silage to the air between feeds as possible. 
 
 By the table given it will be seen that, to furnish 
 the silage ration for a herd of 10 cows the lowest 
 number that it is practical to build a silo for they 
 will consume about one-fourth of a ton daily, or 45 
 tons in 180 days, 60 tons in 240 days. This would 
 require a silo 10 ' in diameter and 33 ' in height for 
 6 months' feeding, allowing 3' for the settling of 
 
PRACTICAL SILO CONSTRUCTION 19 
 
 the silage, which cannot be accurately estimated, as 
 heretofore explained. In a silo 12' in diameter the 
 height for 6 months' feeding would be 23', with 
 the same allowance for settling. For 8 months' 
 feeding the height of a 12' silo would be 30', on the 
 above basis. As the 10 ' diameter would permit the 
 feeding of 500 pounds daily to remove a 2" layer 
 of silage, while the 12' diameter would remove ap- 
 proximately about |", it will be seen that the 10' 
 diameter would be the most practical from an eco- 
 nomical point of view. 
 
 LOCATION OP SILO 
 
 The location of the silo should be such that it 
 permits easy feeding, and when possible to place 
 upon the south of the barns there is always less 
 annoyance in removing the silage in bad weather, 
 when it is constructed separate from the barn ; also 
 the animals may then be often fed in racks in the 
 yard with less labor in placing the silage before them. 
 
 Where the floor of silo is placed too far below 
 ground-level it is found to be more annoyance in re- 
 moving the last few feet of silage; hence the floor- 
 level should not be more than 4 ' below ground-level 
 to insure an easy removal of the contents. The mat- 
 ter of drainage is not needful to consider, as the 
 material placed in the silo has a large percentage of 
 water, which the silo must retain to prevent the 
 silage from "dry firing"; so the foundation should 
 be made as water-proof as possible, which will 
 
20 
 
 PRACTICAL SILO CONSTRUCTION 
 
 also keep out the surface water as well as retain 
 the moisture in the silage, 
 
 FOUNDATIONS FOR THE SILO 
 
 These must be given careful attention, as the life 
 of the structure depends upon same. The practise 
 of constructing the foundation in a haphazard man- 
 ner is to be regretted; for, when we consider the 
 weight of the concrete structure, as well as the weight 
 of the column of silage it contains, the vast impor- 
 tance of amply protecting this in constructing an 
 adequate foundation is easily to be seen. 
 
 At Fig. 1 is shown the usual type of foundation 
 for a concrete silo, where the floor of same is at 
 ground-level, as indicated at a. The dotted lines 
 at 6 show the form of constructing footings, which 
 are determined by the size of silo. 
 
 The following table will aid in determining the 
 diameter and size of the footing courses for the 
 different sizes of silos usually constructed. 
 
 TABLE II 
 
 DIAMETER AND SIZE OF FOOTING COURSES 
 
 Diameter of Silo 
 in Feet. 
 
 For Stone, Clay, or Gravel. 
 
 For Sand or Loam Soil. 
 
 A. 
 
 B. 
 
 C. 
 
 D. 
 
 A. 
 
 B. 
 
 C. 
 
 D. 
 
 10 ' . 
 
 to to co o co co co 
 
 <N *# CO t> CO O <N 
 rH r-t i 1 r-t r-i <N CM 
 
 j to to to to to to to 
 
 1 
 1 
 1 
 1 
 1 
 1 
 1 
 
 12 " 
 12" 
 IS" 
 IS" 
 U" 
 
 16" 
 
 CO CO CO CO CO CO CO 
 CO 1C t- 00 Oi i-l CO 
 
 r-1 rH r-l -l i 1 C<i C\J 
 
 V V V V ^ V V 
 
 CO CO CO CO CO CO CO 
 
 00 CO 00 00 00 CO CO 
 
 12 " 
 12" 
 13" 
 13" 
 14 " 
 15* 
 16" 
 
 12' 
 
 14' 
 15 ' 
 
 16 ' 
 
 18' 
 
 20 ' . ... 
 
 
FIG. 1. Foundation for a silo with floor at ground-level. 
 
22 PRACTICAL SILO CONSTRUCTION 
 
 In the preceding table, A refers to the outside 
 diameter of the foundation, including footing; B to 
 the width of the footing or bearing course on the 
 soil; C to the thickness of the footing course, and 
 D to the thickness of the wall of foundation that 
 rests upon footing course, and extends to ground- 
 level. 
 
 The foundation course should be placed of con- 
 crete that is not leaner than 1:2:4 of well-graded 
 sand and gravel or crushed stone. This is well 
 tamped, and allowed to harden permanently before 
 the walls of silo are erected upon same, otherwise 
 the weight of the concrete placed [upon the foun- 
 dation may develop defects in the foundation that 
 would not happen if it had ample time and oppor- 
 tunity to thoroughly cure before the walls were con- 
 structed above ground-level. 
 
 Where the soil is firm the excavation can be em- 
 ployed to furnish the mold for the outside walls of 
 foundation, by cutting it down to the size desired; 
 the forms for the inside wall surface can then be 
 erected and the concrete placed. 
 
 Where the forms will permit, the floor of silo can 
 be laid at the time the foundation is placed, and thus 
 form a part of same ; but, where the wall forms de- 
 mand supporting uprights inside the silo, the floor 
 must then be placed after the silo walls are com- 
 pleted. 
 
PRACTICAL SILO CONSTRUCTION 23 
 
 FOUNDATION WITH FLOOR BELOW GROUND- 
 LEVEL 
 
 At Fig. 2 is shown the usual type of silo founda- 
 tion, where the floor-level is below the ground-level, 
 which is designated by a a in illustration. The 
 footing course is shown by the dotted lines 6 6, and 
 at all times forms a part of the foundation-wall to 
 ground-level. The best practise is to also make the 
 footing-course a part of the floor of silo, although it 
 cannot be done when uprights must be erected in- 
 side the forms, as previously explained; in which 
 case the footing extends the proper distance outside 
 and inside the foundation-wall, as shown by dotted 
 lines, and the floor is laid inside this when the silo 
 walls are complete. Where the silo floor is not laid 
 with the foundation, extreme care must be employed 
 to make the joint between edge of floor and footing 
 water-tight, otherwise surface water will collect in 
 the bottom of silo. 
 
 The thickness of foundation-walls, given in Ta- 
 ble II, apply to the foundations where the floor is at 
 ground-level as well as to those below ground-level. 
 
 FORMS FOR MONOLITHIC WALLS WITHOUT 
 AIR-CHAMEER 
 
 After the foundation-walls have had ample time 
 to permanently harden so that they will bear the 
 weight of the concrete for walls of silo the forms 
 for the type of wall you desire to erect are placed, 
 with the necessary staging or uprights to carry the 
 
FIG. 2, Foundation for a silo with floor below ground-level. 
 
PRACTICAL SILO CONSTRUCTION 25 
 
 wall forms to the height of the silo. These uprights 
 should be placed plumb, and securely braced or held 
 by guy wires or ropes, so that they will serve as a 
 guide in building the silo walls absolutely vertical. 
 
 A SIMPLE AND INEXPENSIVE SILO FORM 
 
 The most simple silo form or centering, and one 
 that requires the least amount of lumber to erect, is 
 shown in detail in Fig. 3. The wood clamp is built 
 of 2x4" strips that are at least 12" longer than the 
 sheet steel used for centering is wide. Thus, if the 
 sheet steel is the usual size of 24x101", the sides 
 of the clamp will be 3 ' in length. The upper cross- 
 piece to clamp is cut long enough to lap onto the 
 side-pieces and leave space for the silo wall of the 
 desired thickness between the vertical strips. This 
 can be made longer, and then holes bored in same so 
 as to enable the worker to regulate the width of the 
 wall from 6" to 12" in thickness, or more, as may be 
 desired, thus making the same form adaptable to 
 different sizes of silos. 
 
 The long strip, shown in Fig. 3, is of sufficient 
 length to reach entirely across the diameter of the 
 silo and then lap onto the vertical strips, to which 
 the sheet steel is attached at each side. Thus, for a 
 silo 10 ', inside diameter, this piece would have to be 
 12' long, to permit an 8" wall to be molded. This 
 strip is bolted to the vertical strips, as illustrated, 
 and also bolted to the clamp upon the opposite side 
 of the silo. 
 
26 PRACTICAL SILO CONSTRUCTION 
 
 As the weight of raising the forms is largely upon 
 these pieces, they should be at least 2x6" and of 
 selected wood, so that they will not bend or break 
 from the strain. 
 
 A number of the clamps are constructed so 
 that they will hold the sheet steel to the true 
 circle. This requires less where the 24-gauge steel 
 is employed than where lighter weight sheets are 
 used. 
 
 The arrangement of the clamps and braces are 
 shown in the plan of one-half of silo form, at Fig. 4, 
 in which a a refers to the central vertical upright 
 used to raise the silo form, as required; b b is the 
 2x6" strip extending across the top of the silo form,' 
 by which it is raised; c c are the guide-strips em- 
 ployed to keep the silo form level when it is raised, 
 and also when the weight of concrete is all upon one 
 side of form; d d illustrates the position of the wood 
 clamps or vertical strips attached to the horizontal 
 2x6" strip, as explained for Fig. 3. The clamps 
 designated by this letter at the quarter segment of 
 silo form are connected to the main horizontal strip 
 by two brace rods, //, which may be made of 2x4" 
 lumber, bolted to the clamp and also to the sliding 
 guides c c at center. The clamps e e, shown be- 
 tween the quarter segments of circle are simply 
 employed to keep the sheet steel to the true circle. 
 These need not be as strong construction as the 
 clamps placed at each quarter of the circle, and are 
 held from spreading or warping from position by 
 
[IP 
 
 FIG. 3. Wood clamp for molding monolithic walls. 
 
28 PRACTICAL SILO CONSTRUCTION 
 
 the braces g g, as shown in plan. The number of 
 these clamps must be determined by the diameter 
 of the circle, but should never be less than two, 
 placed between each clamp at the quarter segment 
 of circle; nor, when the 24-gauge sheet steel is em- 
 ployed, should they be more than 36" apart on the 
 outside circumference of circle. 
 
 The strips shown at h h in Fig. 4, cut along one 
 edge in a convex form, may be employed to keep 
 the sheet steel from bending under the weight of 
 the concrete. These are cut in the proper segment 
 of circle so that they will fit between each clamp, 
 around the inside circumference of your circle. 
 Those shown at i i are cut in a concave form and are 
 fastened to the outside circumference of your circle, 
 between clamps. By using these retaining strips, 
 or pieces of strap, iron bent into the same form and 
 riveted to the sheet steel, the lighter weight steel 
 may be employed. Thus, with three of these re- 
 taining strips between each clamp, No. 28-gauge 
 sheet steel has been successfully employed for the 
 forms or centering. 
 
 The value of employing the retaining strips and 
 using a lighter grade of sheet steel is that the forms 
 will thus be made lighter, as the 24-gauge sheets 
 weigh about 17 pounds to the sheet of 24x101"; the 
 26-gauge weighs 13 pounds to the sheet, while the 
 27-gauge weighs 111 pounds, and the 28-gauge 
 weighs but 10J pounds to the sheet. This is also 
 able to effect a saving in the cost of the forms, as 
 
FIG. 4. Plan for clamps and braces used with wood silo forms. 
 
30 
 
 PRACTICAL SILO CONSTRUCTION 
 
 there is a difference of 20 cents a sheet between the 
 28-gauge and the 24-gauge. 
 
 The following table shows the number of sheets 
 of steel required for the forms or centering for 
 various diameters of silos, with the approximate 
 circumference of the inside form or core, also the 
 number of wood-clamps demanded for the forms to 
 insure their being held rigidly in position. 
 
 TABLE III 
 
 STEEL SHEETS REQUIRED 
 
 Inside 
 Diameter 
 Silo. 
 
 Inside 
 Circumference 
 Core. 
 
 Number 
 of Sheets 
 for Core. 
 
 Number 
 Sheets 
 Outside, 
 6 "Wall. 
 
 Number 
 Sheets 
 Outside, 
 8 "Wall. 
 
 Number 
 Sheets 
 Outside, 
 10 'Wall. 
 
 Clamps 
 Required 
 for Form. 
 
 10' 
 
 31 ' 4 " 
 
 4 
 
 4 
 
 5 
 
 5 
 
 12 
 
 12 ' 
 
 37 ' 6" 
 
 5 
 
 5 
 
 5 
 
 6 
 
 12 
 
 14' 
 
 44' 0" 
 
 6 
 
 6 
 
 6 
 
 7 
 
 12 
 
 15' 
 
 47' 1" 
 
 6 
 
 7 
 
 7 
 
 7 
 
 16 
 
 16' 
 
 50' 2" 
 
 7 
 
 7 
 
 7 
 
 7 
 
 16 
 
 18' 
 
 56' 6" 
 
 8 
 
 8 
 
 8 
 
 8 
 
 20 
 
 20' 
 
 62 ' 8 " 
 
 8 
 
 9 
 
 9 
 
 9 
 
 20 
 
 
 i 
 
 
 
 
 
 If no other means for bending the sheet steel to 
 the required curve are at hand it may be placed over 
 a round stick of at least 6" in diameter, and, by 
 fastening one end securely and exerting pressure 
 upon the opposite end of sheet, it can be bent to 
 conform to the desired curve. The above table 
 shows the number of the usual sized sheets to order 
 for both outside and inside, or core form. These are 
 bent to the desired curve and then cut so to have 
 the form meet exactly at the four quarters of the 
 circle. By thus making the centering in four quar- 
 
PRACTICAL SILO CONSTRUCTION 31 
 
 ter segments of a circle they are the easier taken 
 down and assembled again. Where the diameter of 
 silo is 18' or 20' the forms can be built in one- 
 eighths, or segments equal to one-eighth of the entire 
 circumference of circle, thus making the weight of 
 each section less than if made in quarters. The 
 segments or sections are bolted together, when in 
 use, by bolts through the two clamps, that join to- 
 gether at the point, where each segment joins onto 
 the next section. Thus, by placing a clamp at both 
 ends of each section, whether quarter sections or 
 eighths, the joining of sections is a simple matter 
 of bolting the clamps together, making the work of 
 assembling the forms a very easy and simple job. 
 
 The method of bolting these wood-clamps to- 
 gether is shown by the position of the clamps at d d 
 in Fig. 4, and also by the holes in clamps shown in 
 Fig. 3, thus making a simple and easily operated 
 method of securing the joints. As the sheet steel 
 can be bent slightly, the forms may be built to be 
 adjustable to many different sizes of silos. Thus, if 
 the forms are erected for a 10 ' silo, using 4 sheets 
 for the core form and 5 sheets for the outside form, 
 the steel centering is attached to clamps with 
 screws, placed through holes punched in the steel 
 sheets. Then, to adjust to a 12' silo, you would only 
 have to add a portion of one steel sheet to the core 
 and outside form and adjust the clamps around this 
 new size of circle. This makes it easily possible to 
 erect any diameter of silo with the one set of clamps 
 
32 PRACTICAL SILO CONSTRUCTION 
 
 and steel centering by adding or removing sections 
 to make up the desired circumference. 
 
 Where it is desired to erect an 8 " or 10 " wall for 
 a portion of the height, finishing with a 6" wall, 
 two sections of the form are fitted with steel sheets 
 to make the desired circumference. Then, when the 
 thickness of wall is to be reduced, the clamp is 
 slipped along the length of these sheets, allowing 
 the surplus length of sheet to lap over onto the one 
 that joins to same, thus reducing the circumference 
 of circle to mold a wall of the required thickness. 
 This leaves a mark of mold or indentation upon two 
 sides of silo, where the sheets lap; but, as this is 
 slight it will not be a serious defect to the work. 
 
 METHOD OF RAISING FORMS 
 
 The method of raising the forms after each 
 course is placed is shown at Fig. 5, as well as a 
 cross-section of wall and the molding form or cen- 
 tering. The vertical post shown at a a is made of 
 two 2x8" strips, placed together with a space be- 
 tween them of 2", so as to permit the braces b b to 
 slide between same as the silo forms are raised. 
 The two vertical strips, c c, are guides that are 
 bolted to the horizontal braces b b, and by press- 
 ing against the vertical posts a a the silo form is 
 kept from tipping to one side; nor is it allowed to 
 be raised higher at one side than the other. This is 
 a most important feature, and these guides should 
 never be left off the form, otherwise you will have 
 
*t 
 
 ',?*.' 
 
 "./ 
 
 ^ v \ 
 
 ** i^- 
 '. 
 
 // 
 
 /,'r. 
 
 II 
 tf 
 
 \ 
 
 \ 
 
 \\ 
 v\ 
 \\ 
 
 L., 1 
 
 Li 
 
 FIG. 5. Sectional view of silo forms in operation. 
 
34 PRACTICAL SILO CONSTRUCTION 
 
 no assurance that the form will not be raised higher 
 upon one side than upon the opposite side of silo, 
 thus throwing the wall from the vertical line or 
 plumb. With every silo form heretofore explained, 
 this feature has never been given attention; and its 
 importance is apparent to any one at a glance, as it 
 insures a perfect wall without the bother of leveling 
 the form each time after raising. The clamps at 
 sides are shown by d d; and, as the same designating 
 letters are given to each part in Fig. 5 as in Fig. 4, 
 it is an easy matter to understand the invaluable 
 and important features of this simple and easily 
 constructed silo form. 
 
 The tackle used to raise the forms is shown by 
 the dotted lines in Fig. 5. The wire cable, or ropes, 
 pass down upon one side of the posts, in center, to a 
 drum or roller at the bottom of same. This drum is 
 fitted with a ratchet-wheel and pawl, to lock the 
 drum at any point desired, also with two arms, or 
 cranks, for moving the drum. Hence, with two men, 
 the form is very easily raised each time in a far 
 more simple and desirable manner than by wire 
 loops over levers, which do not raise the forms 
 evenly, and consequently require greater effort, with 
 danger of breaking out pieces of the concrete wall. 
 
 The vertical posts in center of Fig. 5 are braced 
 at the bottom by horizontal pieces bolted to same. 
 This is made so as to have ample bearing surface 
 upon the ground, so the weight of forms will not cause 
 it to sink or bury into the earth at one side, and thus 
 
PRACTICAL SILO CONSTRUCTION 35 
 
 draw the wall from the vertical or plumb line. With 
 this form of post the concrete floor may be laid in the 
 bottom of the silo, and the uprights set upon same 
 without injury. By keying or bracing this securely 
 at the bottom, and staying the top of the post with 
 guy wires, the walls of silo must be built absolutely 
 plumb, for the forms cannot be raised in any other 
 manner. This "fool-proof" feature will be of in- 
 terest to the contractor who must intrust his work 
 to others ; and, as mistakes in this work are costly, 
 every safeguard against errors is of great impor- 
 tance. 
 
 This style of form permits the placing of any re- 
 inforcement desired. The upright rods are placed 
 with the first course of concrete, spacing them the 
 proper distance apart. These are held in a vertical 
 position by braces nailed to the top of the center 
 posts until the wall has advanced enough to hold 
 them securely. Then the braces can be removed, to 
 finish the silo. 
 
 By nailing short strips to the center posts, hori- 
 zontally, a ladder can be made for convenience in 
 reaching the forms at every stage of the construc- 
 tion. 
 
 USING AUTOMATIC CLAMP 
 
 The illustration at Fig. 6 shows the use of the 
 automatic wall-clamp, explained in CONCRETE WALL 
 FORMS of this series, as adapted to silo work. This 
 permits the molding of a hollow wall with a continu- 
 
FIG. 6. Using automatic wall-clamp, as explained in 
 CONCEETE WALL FORMS, for silo work. 
 
PRACTICAL SILO CONSTRUCTION 37 
 
 ous air-chamber between the walls, a feature that is 
 an absolute preventative against freezing of the 
 silage. 
 
 These wall-clamps are constructed of strap iron, 
 and may be built by any one at a slight cost. The 
 steel sheets are bolted or riveted to the clamps as 
 shown in Fig. 6, and each section is then bolted to- 
 gether or fastened with a small clamp, if the sec- 
 tions are to be raised separately. The core form 
 collapses when the center-bar with handle is raised. 
 This same operation causes the outside forms to 
 draw away from the concrete wall, thus freeing the 
 form from the concrete at all points. 
 
 When the form is again lowered into position the 
 core is pressed outward to its proper place, and the 
 outside forms drawn in to the correct circumference. 
 The simple act of lowering the form automatically 
 locks it into position for filling, while the small 
 metal bars at the bottom of the center-bar engage 
 with the concrete wall and prevent the centering 
 from slipping down. 
 
 The sections are reinforced with bars of strap 
 iron riveted to the sides of the steel sheets, as shown 
 in illustration, thus holding them to the true circum- 
 ference of the circle. 
 
 The easiest method of using this style of form is 
 not to have more than two or three clamps to each 
 section, thus making the sections quarters or eighths 
 of the circumference of the silo. These sections 
 are raised separately by removing the small clips or 
 
38 PRACTICAL SILO CONSTRUCTION 
 
 clamps holding the sections together. Each section 
 can be raised and then the segments or sections 
 again fastened together, avoiding the use of any 
 tackle to raise the forms after each course, as two 
 men can lift the sections from the staging erected 
 for the workmen in placing the concrete. 
 
 By having small segments or sections the forms 
 can be employed for many sizes of silos, by adding 
 or removing a section as demanded, which is a valu- 
 able feature to the contractor who must build all 
 sizes of silos. 
 
 PLASTERED SILOS 
 
 A successful type of silo construction has been 
 recently used; and that it is exceedingly practical is 
 shown by the illustration at Fig. 7, which illustrates 
 the method of arranging the vertical and horizontal 
 reinforcement and also the use of the wire lath that 
 is attached to same. 
 
 This type of silo construction employs the placing 
 of " vertical rods around the circumference of silo, 
 ground plan, as per the spacing for diameter given 
 in Table IV. To this is added the horizontal or 
 "hoop" reinforcement, using " rods, and spacing 
 them as instructed in Table V. These horizontal 
 rods are tied with wire to the vertical rods at each 
 point they intersect, thus making a skeleton or "bal- 
 loon" frame of the silo. 
 
 The vertical and horizontal rods are placed so 
 that they will be about 1J " from the outside of the 
 
FIG. 7. Method of constructing plastered silos. 
 
40 PRACTICAL SILO CONSTRUCTION 
 
 completed wall, which is usually made about 3J" 
 in thickness. 
 
 After the framework of rods are in place, sheets 
 of wire lath, or expanded metal lath, are fastened to 
 the rods by tying with wire at each intersection of 
 the rods and also at the joints of the metal lath, so 
 that the sheets are securely fastened to the frame- 
 work, and thus make a reinforcement that will be 
 ample to resist the pressure of the silage, also the 
 strain placed upon the silo from other causes. 
 
 The concrete is then plastered upon the inside of 
 the silo to an average thickness of 2", and while this 
 is damp enough to insure a good bond the plaster 
 coat is then placed upon the outside of the metal lath. 
 The methods followed in stucco work are of use in 
 this system to insure a good bond between the two 
 coats of concrete plaster applied. 
 
 The door-frames are inserted in spaces left for 
 same as the work progresses. By having a groove 
 on the outside of the door-frame into which the 
 metal lath will fit, the frames are securely held in 
 position. The roof is placed by having the | " rods 
 extend several inches above the top of silo, and these 
 are threaded for a nut. Thus the rafters are bolted 
 to the vertical rods that form a part of the reinforce- 
 ment of the structure. 
 
 This system of construction is far in advance of 
 the method of using a wood frame, to which wood 
 lath are nailed and the entire surface coated with 
 concrete plaster coats. 
 
PRACTICAL SILO CONSTRUCTION 41 
 
 The plastered silo may be constructed with a con- 
 tinuous air-chamber by attaching the wire lath to 
 the outside and also to the inside of the |" rods. 
 By plastering upon each side a space is left between 
 the plaster coats that is a preventative against frost 
 in the silo. 
 
 CONCRETE BLOCK SILOS 
 
 Silos of concrete blocks, or units, have been em- 
 ployed so generally that a description of this type of 
 construction is not needful to the average concrete 
 contractor. The manufacturers of concrete block 
 machines put out a silo block machine for molding 
 hollow building blocks for any diameter of silo, thus 
 making the construction of the units the same as the 
 manufacture of building blocks for any type of wall. 
 
 For the man who desires to make his own blocks, 
 the type of mold shown in Fig. 8 is of value, as this 
 molds a wet process hollow block. The molds are 
 easily constructed by using two planks for the sides. 
 In width these should be about 2" more than the de- 
 sired width of block (or thickness the wall is to be) 
 at the points where the desired height of each block 
 is measured. The planks are cut with a saw kerf 
 for 3 " in depth. These are to receive the sheet iron 
 dividing plates between the blocks, as illustrated. 
 A convex form is built for the bottom of mold from 
 wood strips, cut into the proper curve for the seg- 
 ment of circle the block is to take, on the inside of 
 silo. These strips are covered with sheet iron, and 
 
FIG. 8. Mold for silo blocks, wet process. 
 
PRACTICAL SILO CONSTRUCTION 4& 
 
 the form constructed to make a bottom for the en- 
 tire length of the mold. 
 
 The sheet iron dividing plates are cut in the con- 
 vex and concave form shown in Fig. 9, at top. The 
 length is equal to the length of the block, plus 4 " at 
 each end for inserting in the saw kerf and for a hole 
 in the ends for putting an iron pin into, to hold the 
 side forms or planks tightly up against the " shoul- 
 der" cut upon the dividing plate. 
 
 A beveled or triangular strip of wood is now cut 
 of the exact length of the block. This, by soaking 
 in water, can be bent to the curve of the block, and 
 is then nailed to the top of the dividing plate, or 
 about li " from the top, as shown in the illustration 
 at Fig. 9. This molds a groove in the silo block for 
 the placing of the hoops or wires used as reinforcing 
 material. This groove is shown in the completed 
 block at Fig. 9. 
 
 Below the triangular strip, round holes are cut 
 for inserting lengths of gas-pipe, which mold the 
 hollow spaces in the blocks. These pipes are well 
 greased when the mold is assembled and also slightly 
 flattened at one end, into which a key or crank is 
 placed for turning the pipe around before removing 
 same from the completed series of blocks. This is 
 necessary, as otherwise the pipes could not be as 
 easily drawn; but, by breaking the bond, if any, be- 
 tween the pipes and concrete, they are withdrawn 
 quite easily. 
 
 Two of the dividing plates are used between each 
 
FIG. 9. Sheet iron dividing plate and completed silo block. 
 
PRACTICAL SILO CONSTRUCTION 45 
 
 block, or one dividing plate with a triangular strip 
 upon each side, so as to mold the channel or groove 
 for wires into both sides of block. 
 
 The form is now assembled in the manner illus- 
 trated in Fig. 8, and the concrete placed in the 
 mold, finishing the top with the trowel, or using a 
 template of the desired curve. The concrete is placed 
 wet and the blocks allowed to cure in the mold, when 
 the iron pins through dividing plates can be drawn 
 and the side planks removed, thus releasing the en- 
 tire series of blocks, which can be as many as the 
 length of plank will accommodate. 
 
 The wood portions of this mold should be well 
 treated to several coats of shellac or oil paint, so as 
 to prevent the moisture in the concrete from warping 
 the wood. The concrete is placed wet; thus a dense 
 block is obtained with but little tamping. 
 
 The method of laying the blocks is shown in Fig. 
 10, also the usual manner of securing the door open- 
 ings. 
 
 While not necessary, a wire hoop can be placed in 
 each course of blocks in the groove or channel for 
 that purpose. This will bring the reinforcement the 
 height of the block apart. Thus, if a block 7J " high 
 is employed the reinforcement should be ample for 
 any strain it will be required to withstand. This 
 can be placed in each second course of blocks for the 
 5 ' of distance from the top of the silo downward, 
 if No. 5 wires are used for the wire hoops, and 
 make the wall of ample strength. 
 
FIG. 10. Reinforcing block silos and molding door-openings. 
 
PRACTICAL SILO CONSTRUCTION 47 
 
 For the door-openings a double length block is 
 constructed, as shown in illustration. This should 
 be of the proper curve to conform to the circumfer- 
 ence of circle, and also be reinforced with at least 
 three " rods placed horizontally in same. Two of 
 these rods are placed within about 1 " of the bottom of 
 block, which forms the upper part of the door-frame ; 
 the third rod is placed about 3" above this, and may 
 be further strengthened by short stirrup rods con- 
 necting the horizontal reinforcement. The door- 
 frames may be set in position as the blocks are 
 placed; and, by attaching to the reinforcement of 
 the silo, the frames are thus held rigidly in posi- 
 tion against the pressure of the silage. 
 
 At Fig. 11 is shown a plan of laying the silo 
 blocks so as to make a continuous door-opening from 
 top to bottom of the silo. The blocks are molded or 
 cut at the point they intersect at the door-opening 
 so as to lock in the manner shown. This can be accom- 
 plished by using a block of wood set vertical in one 
 end of the mold used for these blocks, and thus saving 
 the labor of cutting each block to join in this manner. 
 
 The reinforcing wires are bent to form a contin- 
 uous reinforcement or bond to the end of the door- 
 opening. 
 
 In constructing the blocks for a known size or 
 diameter of silo it is an easy matter to make them 
 of a length so that it requires a certain number of 
 blocks to make the exact circumference. Then, by 
 molding a number of half blocks, the joints may be 
 
FIG. 11. Ground plan of silo with continuous door-opening. 
 
PRACTICAL SILO CONSTRUCTION 49 
 
 broken in each course laid, and the work of laying 
 greatly simplified. This can also be arranged so as to 
 bring the hollows or holes in blocks made by the gas- 
 pipe exactly over those in the block below, thus per- 
 mitting vertical reinforcement, if so desired. 
 
 CONCRETE FOB SILO WORE 
 
 For the manufacture of silo blocks or monolithic 
 silo walls the usual mixture is 1:2:4, using clean, 
 sharp sand that is well graded, and crushed stone or 
 coarse gravel for the larger aggregate. This should 
 not be over J " in diameter. The materials call for 
 thorough mixing and enough moisture to completely 
 wet the mix. This makes it impossible to raise the 
 forms until the concrete placed has had time to 
 harden or set. While this may seem a hardship to 
 the contractor in a hurry, it is the one and only safe 
 policy, even when a semi-dry mixture is employed. 
 Many jobs are injured by haste in construction ; for, 
 if the concrete has not had from 24 to 36 hours to 
 harden, even under the most favorable conditions it 
 is a menace to the workmen employed on any job 
 where the concrete must support the staging or scaf- 
 fold. Where the forms can be filled in a few hours 
 or one-half a day, the concrete can easily be given 
 24 hours to harden without delaying the work. 
 
 Where the mixture is made semi-dry it must be 
 tamped very solidly ; but in the event of a wet mix- 
 ture the tamping can be replaced by placing the 
 mixture in thin layers or courses and pressing it out 
 
50 PRACTICAL SILO CONSTRUCTION 
 
 against the forms or "puddling." The wet mix will 
 thus pack more solidly than a semi-dry mix well 
 tamped, hardening with equal speed under favorable 
 conditions, and giving a smoother and more perfect 
 finish to the surface of walls. 
 
 The composition usually employed for plastered 
 silos is the same as that used for stucco; and often 
 a small amount of plastering hair is added to the 
 mixture. Where lime is added to the mix the 
 usual proportions are 2:5:1, cement, sand, and lime. 
 Without the addition of lime the best proportion is 
 1:2J, using well-graded sand, although a proportion 
 of 1:3 has been employed with success. The use of 
 lime, either the hydrated lime as sold almost exclu- 
 sively to-day or the cream of lime prepared by the 
 plasterer as needed, is of advantage in the concrete, 
 as it gives it great plasticity and lightens the work 
 of spreading to a large extent. 
 
 REINFORCEMENT OP SILOS 
 
 The question of reinforcement is an important 
 one to the silo builder; and in planning and placing 
 the steel every precaution should be taken to pre- 
 vent a weak point in the work. 
 
 At Fig. 12 is shown a type of reinforcement that 
 employs vertical |" rods around the wall of silo, 
 except upon each side of the door-openings, where 
 the rods are replaced by 2" angle irons or bars. 
 These are connected together between each door- 
 opening with a horizontal bar of the same material 
 
FIG. 12. Silo reinforcement and method of placing. 
 
52 
 
 PRACTICAL SILO CONSTRUCTION 
 
 bolted to the uprights. The hoops or wires extend- 
 ing horizontally around the silo wall are tied to the 
 angle bars, thus forming a continuous reinforcement 
 entirely over the wall of silo. By referring to the 
 drawing at Fig. 12 the advantages of this type of 
 reinforcement is easily seen ; and, as it is simply con- 
 structed, there is nothing to prevent its general use. 
 For the vertical reinforcing rods there is nothing 
 as satisfactory as those of !" in diameter. These 
 weigh .375 of a pound to the foot; and, when spaced 
 around the circumference of the silo, as explained in 
 the following table, make a reinforcement that will 
 support its own weight and the reinforcement added 
 to same without bending or becoming displaced, as 
 is usually the trouble with vertical reinforcement 
 formed of wires. 
 
 TABLE IV 
 
 VERTICAL REINFORCEMENT AND SPACING f " RODS. 
 
 Height of Silo 
 in Feet. 
 
 To 25'. 
 
 To 30'. 
 
 To 35'. 
 
 To 40 '. 
 
 No. 
 
 Space. 
 
 No. 
 
 Space. 
 
 No. 
 
 Space. 
 
 No. 
 
 Space. 
 
 10 ' to 14 ' Diam. 
 14 'to 17 ' Diam. 
 18 ' to 20 ' Diam. 
 
 1 
 1 
 
 30" 
 
 28" 
 
 1 
 1 
 
 19 " 
 24" 
 
 2 
 1 
 1 
 
 26" 
 17" 
 20" 
 
 2 
 2 
 1 
 
 19" 
 27" 
 
 17" 
 
 
 
 
 
 The height of silo is given in the first line, and 
 the number of rods to use, spaced at the proper dis- 
 tance apart, in the second line. Thus, in a silo 10 ' 
 in diameter and 25' high, one f" rod is used for 
 
PRACTICAL SILO CONSTRUCTION 
 
 53 
 
 vertical reinforcement, each 30 " of the distance 
 around the circumference; 
 
 The horizontal reinforcement may be rods or 
 wires (where rods are used the most satisfactory are 
 those I" in diameter), while No. 5 and No. 8 wire is 
 usually employed for the horizontal hoops, as they 
 are easier bent to the proper circle than " rods. 
 
 TABLE V 
 
 SPACING HORIZONTAL REINFORCEMENT OR HOOPS. 
 Distance Measured from Top of Silo in 5' Spaces 
 
 
 1-5'. 
 
 2-5'. 
 
 3-5'. 
 
 4-5'. 
 
 5-5'. 
 
 6-5'. 
 
 7-5'. 
 
 8-5'. 
 
 
 Diameter 
 
 
 
 
 
 
 
 
 
 Size of Rods or 
 
 Silo Inside. 
 
 
 
 
 
 
 
 
 
 Wires Used. 
 
 
 N.-S. 
 
 N.-S. 
 
 N.-S. 
 
 N.-S. 
 
 N.-S. 
 
 N.-S. 
 
 N.-S. 
 
 N.-S. 
 
 
 10' 14' 
 
 1-18" 
 
 1-18" 
 
 1-15" 
 
 1-14" 
 
 1-11" 
 
 1-9" 
 
 1-8" 
 
 1-7" 
 
 |"rods 
 
 10' 14' 
 
 1-16" 
 
 1-11" 
 
 1-8" 
 
 1- 6" 
 
 2- 9" 
 
 2-7" 
 
 2-6" 
 
 2-5" 
 
 No. 5 wire 
 
 10' 14' 
 
 1-12" 
 
 1-7" 
 
 2-9" 
 
 3-9" 
 
 3- 8" 
 
 3-7" 
 
 3-6" 
 
 3-5" 
 
 No. 8 wire 
 
 14' 17' 
 
 1-18" 
 
 1-18" 
 
 1-14" 
 
 1-11" 
 
 1-9" 
 
 1-7" 
 
 1-6" 
 
 1-5" 
 
 |"rods 
 
 14' 17' 
 
 1-12" 
 
 1- 9" 
 
 1-6" 
 
 2-8" 
 
 2-7" 
 
 2-5" 
 
 3-7" 
 
 3-6" 
 
 No. 5 wire 
 
 14 '-17' 
 
 1-11" 
 
 1- 5" 
 
 2- 7" 
 
 3-8" 
 
 3- 6" 
 
 3-5" 
 
 3-5" 
 
 3-4" 
 
 No. 8 wire 
 
 18' 20' 
 
 1-18" 
 
 1-18" 
 
 1-12" 
 
 1- 9" 
 
 1-7" 
 
 1-6" 
 
 1-5" 
 
 1-4" 
 
 i'rods 
 
 18 '_ 20' 
 
 1-12" 
 
 1-7" 
 
 2- 9" 
 
 2-7" 
 
 3-8" 
 
 3-7" 
 
 3-6" 
 
 3-5" 
 
 No. 5 wire 
 
 18'-20' 
 
 1-9" 
 
 2- 9" 
 
 3-9" 
 
 3- 6" 
 
 3-5" 
 
 3-4" 
 
 3-3" 
 
 3-3" 
 
 No. 8 wire 
 
 The distance from the top is measured in spaces 
 of 5'. Thus, in the first line, 1-5' refers to the first 
 5 feet from top o silo downward; 2-5' is the second 
 5'; 3-5' is the third 5'; or 15' from top of silo, and 
 in this manner to the distance to 8-5 ', or 40 feet, 
 measured downward from top of silo. The great- 
 est pressure is at the bottom of silo, the silage ex- 
 
54 PRACTICAL SILO CONSTRUCTION 
 
 erting a side pressure of about 11 pounds to each 
 square foot, for every foot of depth. 
 
 In the next line N. refers to the number of rods 
 or strands of wire used for each hoop or horizontal 
 reinforcement. S. refers to the distance in inches 
 these hoops or horizontal reinforcements are spaced 
 apart. The first column states the inside diameter 
 of the silo, while the last column states the size of 
 the wire or rods used. 
 
 Thus, for a silo 10 'to 14 ' in diameter we would 
 use 1, | " rod, spaced 18 " apart for the first 5 ' from 
 the top, also for the next 5 ' to 10 ' ,' 15 " apart for 10 ' 
 to 15', 14 " apart for 15' to 20', 11 " apart for 20' to 
 25 ', 9 " apart for 25 ' to 30 ', 8 " apart for 30 ' to 35 ', 
 and 7 " apart for 35 ' to 40 ', thus bringing the great- 
 est strength of the reinforcement at the bottom of 
 the silo, where the greatest pressure is exerted by 
 the column of silage. 
 
 The hoops or horizontal reinforcement should be 
 tied to the vertical rods with wire. These may be 
 added as the forms are filled and raised, so they will 
 not interfere with the clamps used on the forms. 
 
 The system of reinforcing given is ample for a 
 wall of 6" in thickness or greater when made mono- 
 lithic, or it may be applied to plastered silos where 
 the wire lath or expanded metal lath is securely tied 
 to the reinforcing wires and rods. 
 
PRACTICAL SILO CONSTRUCTION 55 
 
 DOORS FOR THE SILO 
 
 The usual size of silo door is 24x30", and in some 
 types of construction the height has been increased to 
 36 ". The door should be amply large so as to permit 
 the easy removal of the silage, yet if made too large 
 there will be a weak point in the wall by the exces- 
 sively large opening. For a door 24 x 30 " they should 
 be spaced 5 ' 6 " apart, center to center, on the wall 
 of silo, beginning at a point about 3 ' from the bot- 
 tom on a silo with floor at ground-level and about 
 18" above ground-level, on a silo where the floor is 
 below ground-level. 
 
 At Fig. 13 is shown two types of silo doors. That 
 at a has a channel or groove molded upon the inside 
 of the silo wall, into which one side of the silo door 
 fits tightly. The door is built of an outer and inner 
 sheathing of tongued and grooved lumber, nailed to 
 4 or 6 cleats of 2x4" lumber, which are in length 
 equal to the width of the door. The door shown at 
 a fits tightly into the opening; and, with strips of tar 
 paper inserted around between door and frame, the 
 joint is made air-tight. 
 
 The type of door shown at b (Fig. 13) is made of 
 the tongued and grooved lumber nailed to the 2x4" 
 cleats upon each side. This door is beveled upon all 
 four sides ; and when drawn tight with the bolt and 
 cross-bar, with strips of tar paper around same, the 
 joint cannot but be air-tight. Care should be used 
 to make the doors so that they fit perfectly, as other- 
 
FIG. 13. Sectional view of two styles of silo doors. 
 
PRACTICAL SILO CONSTRUCTION . 57 
 
 wise the silo cannot be absolutely air-tight; and 
 unless so the results will not give satisfaction. 
 
 The view of door shown in Fig. 14 illustrates the 
 cross-bar or 2x4" strip, which is cut 3' long and 
 bolted to the center of door. This strip rests against 
 the walls of silo on each side of the door-openin'g. 
 Thus, by tightening the nut on the bolt, the door is 
 drawn closely into the frame or opening for same. 
 
 The dotted lines in Fig. 14 show how the rein- 
 forcement should be placed at the point where each 
 door-opening will come in the silo wall. Two I" 
 rods are used upon each side of the opening, and 
 these are placed so that they are within 1J " of the 
 surface of concrete around the door-frame. The 
 pressure exerted against the silo wall at this point, 
 by drawing the doors into position, makes this pre- 
 caution of ample reinforcing an important one for 
 the builder who desires durability in construction, 
 even in monolithic silos with heavy walls. This re- 
 inforcement is necessary where plastered silos are 
 constructed, as the thickness of wall is not enough 
 to withstand the pressure exerted by drawing the 
 doors into position with the bolt, unless strongly 
 reinforced. 
 
 A continuous door for the silo is shown in the 
 illustration at Fig. 15. The forms are built to mold 
 this opening of the desired width, which is usually 
 the same upon the inside as the width of the silo 
 door. The thickness of these wing walls is best 
 made the same as the walls of silo, which will avoid 
 

 ;p 
 
 ! 
 
 
 
 
 
 
 
 
 
 
 
 ^" 
 
 I f 
 
 1 | 
 
 
 
 
 
 
 
 - 
 
 
 
 - 
 
 - 
 
 - 
 
 
 L L I. 
 
 1 1 
 
 
 
 
 
 
 
 
 
 
 
 
 
 1 1 
 1 1 
 
 
 1 1 
 
 
 
 
 
 
 
 
 
 
 
 1 1 
 1 1 
 1 1 
 
 
 , ! 
 
 
 
 
 
 ( 
 
 S> 
 
 
 
 
 
 ; ; 
 
 
 i i 
 
 
 
 
 
 
 
 
 
 
 
 1 1 
 1 1 
 
 1 1 
 
 i , 
 
 
 |i 
 
 
 
 
 
 
 
 
 
 
 
 i 
 i 
 i ' 
 
 
 . 1J. 
 
 
 
 
 
 
 
 
 
 
 
 I*--: 
 
 
 t i 
 1 t 
 1 I 
 
 
 
 
 
 
 
 
 
 
 
 t i 
 
 ' i 
 1 t 
 
 FIG. 14. Silo door and reinforcement for opening. 
 
FIG. 15. Continuous door in concrete silo. 
 
60 PRACTICAL SILO CONSTRUCTION 
 
 having a separate form to mold same. The opening 
 is closed by using short lengths of tongued and 
 grooved planks, supplemented with a thickness of 
 tar paper behind same. Two thicknesses of these 
 planks are employed, one at the outside opening of 
 the door, with the other at the opening upon the 
 inside of silo. The latter depends upon the pressure 
 of silage to hold them in place and are placed as 
 the silo is filled. 
 
 The outside planks are held in place by 2x4" 
 strips bolted to the concrete walls, the bolts for same 
 being imbedded in the concrete as the material is 
 placed in form. 
 
 SILO HOOFS 
 
 A successful type of silo roof, using concrete as 
 the covering material, is shown at Fig. 16. The 
 rafters are cut to give the pitch desired, and the 
 roof framed so that a dormer-window or opening is 
 placed upon the side of silo from which it will be 
 filled. The rafters are securely fastened to the wall 
 by bolts imbedded into the concrete of the last 
 course. The " rods used as vertical reinforcement 
 can also be permitted to extend above the last course 
 of concrete and then fitted with threads and a nut so 
 as to bolt the rafter at the foot, cut securely to the wall 
 of silo. The space between rafters is now filled with 
 concrete, flush to the top edge of rafters, and over 
 the top of rafters wire lath, or expanded metal lath, 
 is nailed. This is treated to a plaster coat of con- 
 
FIG. 16. Details of constructing concrete silo roof. 
 
62 PRACTICAL SILO CONSTRUCTION 
 
 crete, pressing it well against the laih to press 
 through and form a secure key. This should not be 
 less than l|"in thickness, and is best at about 2" or 
 2J ". The rafters must be spaced close enough so 
 that the metal lath will not sink or bend under the 
 weight of the concrete placed, or they may be rein- 
 forced by heavy wires stapled to the rafters every 
 6" apart around the roof for the first 3' from the 
 eaves upward. 
 
 Before the plaster coating is applied, a thin wood 
 strip may be nailed to the butt ends of the rafters as 
 a fascia or finishing strip to the roof. This must be 
 thin, so as to bend easily to the circle. In placing the 
 concrete plaster, this strip will be of value in getting 
 the eaves or edge of the roof even and symmetrical. 
 The concrete for the roof will give the best satis- 
 faction when made in the proportions of 1:3, using 
 sharp, well-graded sand. 
 
 ORNAMENTAL ROOF OR WALL FOR SILO 
 
 At Fig. 17 is shown an ornamental wall for the 
 silo that extends above the top of the roof. This is 
 in the form of a parapet, with embrasures and 
 merlons molded to suit the wishes of the builder. 
 The diameter of the parapet is 4 inches more than 
 the diameter of the silo. This requires a 2 " strip 
 to be placed at the bottom of mold for parapet, as 
 shown in illustration (Fig. 18). The inside mold for 
 this part of the wall is 4 " more in diameter than the 
 silo, thus molding a 2" ledge entirely around the 
 
FIG. 17. Ornamental roof for concrete silo, 
 
FIG. 18. Details of constructing ornamental roof to silo. 
 
PRACTICAL SILO CONSTRUCTION 65 
 
 inside of the silo for the placing of rafters for the 
 roof. This ledge is placed so that it will be even 
 with the embrasures entirely around the parapet, 
 thus enabling the water to be easily carried off from 
 the roof. 
 
 The concrete is filled into mold up to the point 
 where the ledge is placed, then the wood forms for 
 embrasures are set inside the mold at the desired 
 distances apart, and the concrete tamped around 
 same to the top. These wood forms are constructed 
 of three short boards, with the center one, or cross- 
 piece, bored to supply a hold for removing the form 
 from the concrete. The construction of forms is 
 shown at Fig. 18, with the method of placing and 
 filling the form with the concrete. 
 
INDEX 
 
 PAGE 
 
 Adjusting forms for various sizes of silos 31 
 
 Adjusting forms for thickness of walls 32 
 
 Advantages of the concrete silo over other types 14 
 
 Air-chamber in plaster silo 41 
 
 Amount of silage fed daily 17 
 
 Assembling silo form 26-29 
 
 Automatic clamp applied to silo forms 35-37 
 
 Bending steel centering 30 
 
 Blocks for silo construction 41-45 
 
 Breaking joints in laying silo blocks 47-49 
 
 Brush coat of neat cement, value of 15 
 
 Building silo forms 26-28 
 
 Clamps used on silo forms 25-36 
 
 Concrete for plastered silos 50 
 
 Concrete for silo construction 49 
 
 Construction of silo block molds 43-44 
 
 Continuous door opening: 
 
 block silos 47-48 
 
 monolithic silos 59-60 
 
 Cores for silo block molds 42-43 
 
 Doors for silos : 
 
 block silos 46ni7 
 
 construction 55-57 
 
 continuous 57-60 
 
 monolithic silos 55-60 
 
 plaster silos 40 
 
 reinforcing 57-58 
 
 size of 55 
 
 Dry-firing, cause of 19 
 
 67 
 
68 INDEX 
 
 PAGE 
 
 Ensilage defined 14 
 
 Fastening sections of mold together 31 
 
 Floor of silo, how placed 19 
 
 Footing course, size of 20 
 
 Foundation of silo : 
 
 concrete for same 22 
 
 with floor at ground-level 20-21 
 
 with floor below ground-level 23-24 
 
 Freezing of silage, how prevented 16 
 
 Groove molded in block for reinforcement 43 
 
 History of the silo 13 
 
 Horizontal reinforcement or "hoops" 53 
 
 Laying silo blocks 45-46 
 
 Location of silo 19 
 
 Metal centering for silo construction 36-37 
 
 Method of raising forms 32-33 
 
 Mold for silo blocks 41-42 
 
 Molding ornamental roof to silo 62-65 
 
 Molding silo blocks 45 
 
 Monolithic silo walls : 
 
 with continuous air-chamber 37-41 
 
 without air-chamber 23 
 
 Ornamental roof for silos 62-65 
 
 Plaster silos, how built 38-39 
 
 Proportions of the silo 18 
 
 Rafters, how fastened to the silo walls 60 
 
 Reinforcement of silos 50-54 
 
 Reinforcement placed in silo blocks 45 
 
 Requisites of a successful silo 14-15 
 
 Roof for silos : 
 
 monolithic 60-61 
 
 ornamental 62-63 
 
 reinforcing. . 62 
 
INDEX 69 
 
 PAGB 
 
 Sheet metal used as centering 25-26 
 
 Side pressure exerted by silage. 54 
 
 Size of silo to erect 17-18 
 
 Tables : 
 
 capacity of silo per foot of height 18 
 
 footing courses for silos 20 
 
 horizontal reinforcement of silos 53 
 
 steel sheets and clamps required 80 
 
 vertical reinforcement for silos 52 
 
 Tackle to raise forms 33-34 
 
 Thickness of wall in plaster silo 40 
 
 Tying reinforcement with wire 54 
 
 Vertical reinforcement 52 
 
 Vertical or plumb line, how assured 35 
 
 Waterproofing the silo 15-16 
 
 Weight of a cubic foot of silage 17 
 
 Weight of steel centering 28 
 
 Wet mixture, advantages of 50 
 
 Wire lath used in plaster silo 40 
 
 Wood clamp for silo forms 25-27 
 
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