UC-NRLF $C 31 fl77 STEAM MANUAL. 1910. I. 1MKILI1 UBRARY UNIVERSITY OF CAIIKJRNIA FOR OFFICIAL USE ONLY. This book is the property of H.M. Government. Its contents are not to be communicated, either directly or indirectly, to the Press, or to any person not holding an official position in H.M. Service. /J y /C w^£o6sw>, r^ujuX/-' A- -~*C~Cc>4ouu, /f^t/ FOR OFFICIAL USE ONLY. Attention is called to the penalties attaching to any infraction of the Official Secrets Act. STEAM MANUAL FOR DOCUMENTS DEPARTMENT ! JUN 28 1955 LIBRARY UNIVERSITY OF CAUrOSNIA HIS MAJESTY'S FLEET CONTAINING REGULATIONS AND INSTRUCTIONS RELATING TO THE MACHINERY OF HIS MAJESTY'S SHIPS. (Corrected to April, 1910.) LONDON: PRINTED FOR HIS MAJESTY'S STATIONERY OFFICE By EYRE AND SPOTTISWOODE, Ltd., PBINTEKS TO THE KING'S MOST EXCELLENT MA.TESTI. C.N. 28766/10. Sta. 3561 A/13. 1914. CONTENTS. Instructions respecting Steam Manual Circulars ------ Duties and Responsibilities of Engineer Officers - New Machinery and Machinery of Ships undergoing REPAIRS ------ Certificate of Acquaintance with the structure of the Machinery of Ships in Commission Engines -._.-. Boilers ------ ,, Examination ----- ,, Water Pressure Test ... „ Drill Tests for Wear and Waste - Propellers ------ Torpedo Boat Destroyers and Torpedo Boats : — Additional Articles applicable to Preservation of Machinery and Boilers in Reserve Torpedo Boats. Instructions when at Foreign Depots Steam Boats and 2nd Class Torpedo Boats ,, „ on Detached Service ... Torpedo Boats and other Boats with Stokeholds under Boiler Tube Leak Drill - Hulls - , - Precautions when Cleaning Double Bottoms ,, against Galvanic Action Steam Trial of Ships - Examination previous to Preliminary - Contractors' - Commissioning - Turning - Thorough Repair - Partial - Special Measured Mile At Sea at Reduced Powers Passage and Full Power at Sea Paying-off . . . - Ships Paying-off - Miscellaneous - Coal and Coal Bunkers - Oil ------ - Precautions in case of Ramming ... „ against Fire - Clerical Duties - Stores and Store Accounts - - - - Particulars of Machinery - List of Circulars - Appendix --..._ Table of Notations in E.R. Register Reference Table - Index ------- extensive Ship Pressure Articles. 1-5 9-14 15 18-44 45 51-90 91-150 151-210 211-216 217-225 226-240 241-260 261-300 301-308 309 311-326 327 328 329 - 331-350 - 351-356 - 357-360 - 361-374 - 375-380 - 381-382 - 383-390 - 391-399 400 - 401-410 - 411-414 - 415-424 - 425-440 - 441-455 - 456-460 - 461-480 - 481-505 - 506-527 - 528-535 - 536-540 - 541-560 - 561-565 - 566-574 575 Pages 131-132 Pages 133-176 Pages 179-180 Pages 181-183 Pages 184-198 Note. — In the ease of Portsmouth, Devonport, and Chatham Yards, the terms Captain of Dockyard, Chief Constructor, and Chief Engineer should read Captain of Dockyard and Deputy Superintendent ; Manager, Constructive Department ; omd Manager, Engineering Department respectively. STEAM MANUAL. G7/I3. If/O 1910. 1. With reference to Article 923 of the King's Regulations and Admiralty- Instructions quoted below, my Lords Commissioners of the Admiralty are pleased to issue the following directions respecting the "Steam Manual " therein referred to. 2. Nothing contained in the "Steam Manual" is to be understood to supersede the King's Regulations and Admiralty Instructions, but the regulations and instructions given in the former, are to be regarded as supplementing those contained in the latter. 3. 1. Each Commanding Officer on being first appointed to command, each Engineer Officer and each Midshipman on first appointment, and each Engine Room Artificer and Mechanician on being rated as sucli, is to be provided with a copy of the Steam Manual. This copy is to be considered as the personal property of the Officer, Artificer or Mechanician to whom supplied, and is to be the only one supplied to him except when replaced by a revised edition or when his copy has been worn out. The supply of these Manuals to Engineer Officers, Engine Room Artificers and Mechanicians is to be made by the Engineer Rear- Admiral on the Staff of the Commander-in-Chief at the Home Ports. The books will be issued to him through the accounts of the Secretary to the Commander-in Chief, to whom he will furnish a receipt for the total number of Manuals received. Supply in lieu of a copy worn out may be made on the approval of the Senior Naval Officer. 2. Engineer Officers are to insert in their copies on the pages provided for the purpose, such particulars of the Machinery, or other information connected with the ships to which they are attached as they may think will be of future service to themselves. 4. 1. A copy of the Steam Manual is to be provided for every Steam Vessel in His Majesty's Navy, which is to be marked with the vessel's name. In the case of new ships it is to be issued to the ship on the first appointment of the Engineer Officer. 2. It is intended that the Ship's Manual shall contain such particulars of the Engines and Boilers, &c, as to type, construction, age, makers, power, the dimen- sions of its more important parts, the results of trials and tests, particulars of any additions or alterations made, and its state and condition from time to time, so that, in the event of an Officer being appointed to a ship already in commission, he may be able, by its aid, to make himself acquainted with the nature of the Machinery placed in his charge. The Engineer Officer is to arrange for the insertion of such particulars on the pages provided for the purpose. 3. The Ship's Manual is to be readily accessible to all the Engineer Officers who may be attached to the ship. X (49)1579* Wt 29557— D 810 1000 11/16 E&S A 2 067 5. Throughout the Manual, unless there is something in the context or subject- matter inconsistent therewith, the term " Engineer Officer " shall mean the Officer, or the Senior Engine Room Artificer, in charge of the Machinery, whatever his rank or rating may be. By Command of their Lordships, £fi^ To all Commanders-in-Chiefs, Captains, Commanders, and Commanding Officers of His Majesty's Ships and Vessels, the Superintendents of His Majesty's Dock- yards at home and abroad, and all others concerned. Extract from the King's Regulations and Admiralty Instructions. " Art. 923. In addition to the instructions contained herein all Officers are to be guided in the use and management of the Machinery and Boilers by the further regulations and instructions given in the ' Steam Manual,' which is furnished for their information and guidance so far as they may concern the Machinery and Boilers fitted to their ships." CIRCULARS. 9. A copy of all Circular Letters, Admiralty Weekly Orders, Store Memoranda, &c, which may be issued, relating to the duties of Engineer Officers, or which in any way affect the Engine Room Department, is to be inserted in a Guard Book, D 475b, and all Engineer Officers are to quote in their own copies of the Steam Manual the number, date and subject on the pages provided for that purpose. 10. The Commanding Officer of every ship on commissioning will be supplied from the Commander-in-Chief's Office with a set of Admiralty circular letters, Admiralty Weekly Orders, Store Memoranda, &c, to the Fleet, and with the proper addenda and errata to the King's Regulations and other books of reference and instruction in accordance with the procedure indicated in Admiralty Weekly Order No. 89 of 18 February 1910. 11. 1. To facilitate reference, and to prevent the Circulars, &c. from being overlooked, notes should be made in the Manual, opposite the Articles that these are intended to modify or extend, calling attention to them. 2. If the Circular should not be intended as a modification or extension of any particular Article, but as an addition to the Instructions, a note referring to the Circular should be made at the end of the Manual. 12. The Engineer Officers borne for staff duties at the Ports and in the various Fleets and Flotillas will ascertain that the Steam Manuals are in the possession of each of the Engineer Officers, Engine Room Artificers, and Mechanicians, and that they, as well as the Ship's Manuals, are kept duly posted up in accordance with the directions for the same. DUTIES AND RESPONSIBILITIES OF THE ENGINEER OFFICERS OF H.M. SHIPS. 15. 1. The Engineer Officer is to have charge, and be responsible for the maintenance in a state of efficient working order, and, as far as may be, of readiness for immediate use, all that is placed under under his charge, including — (a) The main machinery and boilers of the ship. (6) The machinery and boilers of boats attached to the ship. (e) All auxiliary machinery and lifts, including motors, in the main machinery compartments, except as regards the electrical efficiency and repair of dynamos. (d) The following auxiliary machinery, however driven :• — Workshop engine and shafting. All evaporating and distilling machinery. a3 h DUTIES AND RESPONSIBILITIES OF All pumps, except lift pumps, and all pipes, cocks, and valves in con- nexion. Hydraulic pumping engines up to the discharge valves on the pumps. Hydraulic tanks. Air-compressing machinery up to the discharge valve on the separator column. Refrigerating, ice-making, and magazine cooling machinery. All ventilating and forced-draught fans in connexion with the main machinery compartments. All electric motors fitted for driving any of the above if situated in the engine or boiler rooms, (e) The following auxiliary machinery when not electrically driven : — Electric generating machinery as far as the dynamo couplings. Steering engines and gear as far as the rudder. Capstan engines, shafting and spindles of capstans and windlasses. Boat hoists and coal hoists. Ventilating fans not in connexion with the main machinery compart- ments. Any other steam, oil, or gas driven machinery and any other hydraulic machinery except that detailed in clause 3. (/) All ventilating trunks, pipes and valves in connexion with the ventilating system. (g) All pipes, cocks, and valves in connexion with the pumping, draining, and flooding systems. (h) Temperley transporters, and all tools and apparatus on charge in store accounts and fixture list. (i) All watertight doors and their gear, whether vertical or horizontal, hinged or sliding ; armoured hatches with the Weston purchases or other lifting gear. (j) Instruments and gear, not electrical, for telegraphing signals in connexion with the machinery. Stoking indicators. (k) All double bottoms, wing spaces, coal bunkers, bilge compartments, bilges, and all spaces containing machinery which is solely or partly in his charge, as regards cleanliness and preservation. The Carpenter is, however, to be responsible as regards structural defects in these parts. (See Articles 331-353.) (I) All steel wire rope (other than derrick purchases) forming part of or directly in connexion with any machine placed in his charge. (m) Boilers of steam cookers. (n) Steam heating arrangements, with the pipes, cocks, and valves in con- nexion. (o) All spare gear, &c, of any of the above. 2. All dynamos, torpedoes, submerged discharge tubes, and gear in connexion with them, and all electrically driven machinery, except that mentioned in clause 1, paragraphs a to d, and clause 3, with shafts, gearing, spare gear, &c, will be in charge of the Torpedo Lieutenant. 3. The gun mountings and all machinery for loading and working the guns, for supplying ammunition, and for turning turrets, barbettes, platforms, &c, together with the pipes, cocks, valves, and spare gear in connexion with them, except when steam, oil, or gas driven, will be in charge of the Gunnery Lieutenant. 4. In ships in which only one officer of the rank of Lieutenant is borne for Gunnery or Torpedo duties ; he is to be responsible for the whole of the Gunnery ENGINEER OFFICERS OF H.M. SHIPS. 7 and Torpedo gear referred to at Clauses 2 and 3. When no Torpedo or Gunnery Lieutenant is borne, the Engineer Officer of the ship will be in charge of the machinery referred to. 5. Any mechanical repairs to machinery in charge of the Torpedo or Gunnery Officer, and beyond the capacity of their respective staffs, are to be taken in hand by the Engineer Officer. Similarly, any repairs to motors, &c, in charge of the Engineer Officer, and beyond the capacity of his staff, are to be taken in hand by the Torpedo Lieutenant. 6. In a Torpedo Boat Destroyer, or Torpedo Boat, the Engineer Officer is, in addition to the above, to have the responsible charge of the whole of the hull equipment. NEW MACHINERY AND MACHINERY OF SHIPS UNDERGOING EXTENSIVE REPAIRS. 18. 1. Specification of New Machinery. — The Engineer Officer appointed to watch the construction of new machinery of any ship will be furnished with a copy of the specification. He is to call the attention of the Chief Engineer of the Dockyard (in case of Dockyard-built ships), or the Engineer Overseer (in case of Contract-built ships), to any instance in which he may be of opinion that its terms are not being complied with. 2. A copy of the specification is also to be supplied to the Engineer Rear- Admiral on the staff of the Commander-in-Chief at the port to which the ship will be attached. 19. 1. Weights of Machinery. D. 350. — The Chief Engineer of the Dockyard or the Engineer Overseer appointed to watch the machinery of a ship in process of construction, or the placing on board of new machinery, is to record in a book provided for that purpose the weights of the different parts of the machinery, classified in accordance with the instructions contained therein, noting also, as far as practicable, the material of which each part is constructed. 2. Record of Spare Gear. — He is to be particular in noting in the Book of Weights where each article of spare gear is stowed, for the purpose of facilitating any calculations which may be required in reference to the distribution of the weights in the ship. 3. Booh of Weights. — On the completion of the book, he is to forward a duplicate copy of it to the Engineer Rear-Admiral on the staff of the Commander- in-Chief at the port to which the ship is attached, for notation, who will forward it to the Engineer Officer of the ship to retain. The original is to be forwarded by the Engineer Overseer, or the Chief Engineer of the Dockyard, to the Controller of the Navy. 4. Stationery. — Engineer Officers employed in watching the construction or fixing the engines, or in taking weights of machinery, are, on appointment, to forward a demand to the Admiralty on Form D. 2e, for the stationery estimated to be required to the 31st March or 30th September following. Subsequent supplies are to be demanded half-yearly on the 1st February and 1st August for the six months April to September and October to March respectively. a 4 8 NEW MACHINERY AND MACHINERY OF SHIPS 5. Engineer Overseers other than those referred to in the following clause, will be supplied by the Naval Store Officer, R.N. Store Depot, West India Docks, on demand, with such forms and envelopes on the Established List as may be con- sidered necessary. Demands should be prepared on Form D. 397, in duplicate, and should be transmitted not oftener than once a quarter (1st January, 1st April, 1st July, 1st October). 6. Officers engaged at Contractors' Works in the vicinity of Portsmouth and Devonport are to draw their supplies of forms from those Yards, and demands should be transmitted to the Naval Store Officers on the dates specified in the previous clause. 20. 1. Engineer Officer to be provided with tracings. — The Engineer Officer appointed to a ship receiving new machinery will be provided by the makers of machinery with tracings showing the details of engines, boilers, auxiliary machinery, general pipe arrangements, &c. If the vessel is fitted with water-tube boilers of the small tube type, he will be supplied with sketches showing the lettering and numbering of the tubes and a guard book for the Tube History Sheets. 2. Sketch Book. Explanations to accompany Sketches. — He will also be fur- nished with a book in which he is to make sketches (in ink, to scale and with dimensions) of such parts of the machinery, &c, of which tracings or prints are not supplied by the Contractors or Dockyard, especially of those parts which will be difficult of access when the machinery is complete and the ship ready for sea. The sketches should be as accurate and complete as possible, and should be accom- panied by explanatory descriptions and remarks. Each sketch should be signed and dated by the officer who makes it. 3. Measurement Book. D. 280. — Measurement books will also be supplied to Engineer Officers to enable them to make the necessary rough sketches before drawing them to scale in the sketch-book. 21. 1. Information, &c, supplied by Shipbuilders. — Information and drawings respecting the watertight doors, the positions of the pumps and valves, the leads of the suction and delivery pipes, and the different compartments of the double bottoms will be supplied to the Engineer Officer by the Shipbuilders. 2. Information given before Ship is Commissioned. — The drawings of pipes, &c, will not be supplied until the work is actually completed, but in order that the Engineer Officers appointed to ships in course of construction may be as fully informed as possible, they will be allowed reasonable access to the working drawings of those parts of the structure and fittings of the ship that will come under their charge when the ship is in commission. 22. 1. To point out Alterations desirable. — The Engineer Officer of any ship building or undergoing repairs is to call the attention of the Chief Engineer of the Dock- yard or Engineer Overseer (as the case may be) to any alterations or additions which he may be of opinion would be for the benefit of the Service, and to any instances in which he may consider that improper or insufficient fittings are being made in the ship. When considered of sufficient importance, such representations are to be made in writing. UNDERGOING EXTENSIVE REPAIRS. 9 2. Suggestions before Work is too far Advanced. — Submissions of this nature should be made, if possible, before the work on the parts proposed to be altered has been taken in hand ; but the submissions are not to be withheld even when the part proposed to be altered has been completed. 3. Notations in Sketch Book and Ship's Manual, — Should any changes be made in the machinery whilst a ship is undergoing repairs, explanatory sketches are to be inserted in the Sketch Book, and a notification of all such changes is to be made in the ship's Steam Manual. (See Arts. 4, 68.) 23. 1. To inspect Machinery, &c, when joining Ship. — An Engineer Officer appointed in charge of the machinery of a ship which is in charge of the Captain of the Dockyard is immediately aftei joining to make a careful inspection of all the machinery, boilers, parts of the ship, fittings, and stores under his care, ana to report in writing to the Chief Engineer of the Dockyard and the Captain of the Dockyard the result of his examination. 2. Responsibility. — He will be reponsible to the same extent as if the ship were in commission for the preservation in a state of efficiency of all that is placed under his charge, as laid down in Art. 15. Vide Art. 414. 3. Custody of Fixtures and Sea Stores. — He is to have the custody of, and be accountable for all fixtures, and stores on beard which would be in his charge if the ship were placed in commission. 4. Responsibility on raising Steam. To sleep on Board. — He is responsible that on raising steam for any purpose all the precautions directed to be observed in raising steam for steam trials are strictly carried out, and on the night of the day on which the fires have been alight he is to sleep on board, provided the main engines have been worked, and sea connections opened, retaining with him a sufficient number of Engineer Officers, Engine-room artificers, and stokers to assist in case of fire or accident. 5. Fire Regulations. — He is to pay particular attention to the fire regulations and precautions, and is to be responsible for the prevention of danger from fire and lights in the engine-room department, and to allow no accumulation of clothes, oily wipings, or other matter liable to spontaneous ignition. 6. To report Fire in Writing. — He is, in any case where fire may occur, to report full particulars of the same in writing. 24. 1. Responsibility when in Rands of Dockyard or Contractors. — Should the machinery of the ship to which an Engineer Officer is appointed be in the hands of the Dockyard or of Contractors, he is to keep a strict watch over all parts which would be in his charge were the ship in commission, in order to see that all necessary steps are taken for their preservation in proper condition. If in his opinion any part is liable to deteriorate from want of proper care or other cause, he is immediately to report the circumstance to the Chief Engineer of the Dockyard or Engineer Overseer (as the case may be) who will take such seeps as the particular case may require, but he is not in any way to interfere with Dockyard or Contractors' workmen. 2. Idleness or Bad Workmanship. — He is to take steps to keep himself informed as to, and to report any cases of idleness, bad workmanship, or irregularity of conduct on the part of these men. 10 NEW MACHINERY AND MACHINERY OF SHIPS 3. To watch Progress of Work. — He is personally, or by his assistants, to watch the progress of the work (whether performed by the Dockyard or by Contractors) from its commencement in the morning to its cessation in the evening. 4. He is to keep an Engine Room Register in which a record is to be made of the progress of construction or repair of the machinery and boilers and of all examinations and tests of same. 25. 1 Cocks and Valves opening to Sea or Bilge. — During the fitting of new machinery, the Engineer Officer is to pay special attention to the position of the handles of all cocks and valves which open communication with the sea and bilge ; to see that they are placed at a convenient height above the various platforms, and are readily accessible ; and that all handles are so fitted that the valves will close with a right-hand motion. 2. Fitting of Stop Valves, &c. — Iron or steel bolts are not to be used in gunmetal flanges in situations in which they are liable to be acted on by moisture. 26. 1. Lagging of Boilers, &c. — The Engineer Officer is to see that the boilers are properly lagged throughout, and that all parts adjacent to uptakes, funnels, &c, which are liable to get overheated, are covered with a non-combustible material. 2. Zinc Slabs. — He is to pay particular attention to the fitting of zinc slabs, and to see that they are of the authorised number and dimensions, and of the proper description of zinc, and that they are suspended in the most suitable positions for the protection of eveiy part of the interior of boilers or wherever else fitted. 3. Preservation of Boilers.— He is to see that the boilers when not undergoing examination or repair are kept completely filled with fresh water in an alkaline condition and from which air has been expelled by boiling, and weekly tests are to be made to ensure that this condition is maintained. Steps are to be taken to avoid risk of damage to boilers from frost during the winter months by keeping airing stoves alight ; when necessary for boilers to be kept open for examination, repair, &c, they are to be thoroughly dried out and kept dry with airing stoves, being again completely filled with boiled fresh water in an alkaline condition as soon as possible. 4. Internal Feed Pipes. — Where internal feed pipes are fitted, they are to be so placed as not to allow the stream of feed water to impinge directly against any steel surfaces. 27. 1. Discharge Plugs. — He is personally to see the discharge plugs fitted in place and stowed in easily accessible positions as near to the respective orifices as they can conveniently be placed, and he is to inform the Chief Engineer of the Dockyard or the Engineer Overseer (as the case may be) when they are so fitted, in order that the Officer may cause an inspection of the same to be made. 2. Notation in Steam Manual. — He is to make a notification of this inspection in the ship's Steam Manual, and on every subsequent occasion of the ship being docked, the plugs are to be tried in place, and a similar notification is to be made. {See Art. 488.) UNDERGOING EXTENSIVE REPAIRS. 11 28. 1. Spare Gear. — The Engineer Officer is to satisfy himself that every article of spare gear has been properly fitted and tried in place. 2. Stowage of Spare Gear. — He will, when the machinery is being placed on board, at all times aquaint the Chief Engineer of the Dockyard or the Engineer Overseer (as the case may be), when the more important articles of spare gear are about to be stowed, so as to ensure their being, as far as practicable, secured in positions under protection from which they may be most readily brought into use if required, without disturbing other parts of the machinery or interfering with the structure of the ship. 3. Notation in Steam Manual. — Whenever it may be necessary to stow portions of the spare gear in places from which they cannot be brought into use without disturbing parts of the structure, the Engineer Officer is to make himself acquainted with the best methods of removing and replacing the same should occasion require ; particulars as to where stowed and method of removing or replacing to be inserted in the ship's Steam Manual. 29. Holes throuyh Ships' Bottoms. — Metal label plates, with the names of the pipes which are directly below them are to be fitted in all ships in such positions as may be found most suitable, in order to give a guide to the position of the holes through the bottom and sides under water, so that, should it be necessary to examine them, a diver can descend and immediately find the orifice. 30. Position of Load Water Line. — The position of the load water line is to be marked on the inside of all ships built or repaired, with a view to facilitate the adoption of prompt measures in stopping leaks, whether occasioned by shot or any other means. The mark is to be made by raised label plates marked L.W.L and a broken paint line two inches broad on the ship's side or bulkheads below, at such places as to admit of the line being easily seen. 31. 1. Colours of Pipes. — In order that the different pipes may be known by their colours, each pipe, or its casing, is always to be painted the colour that is shown for it on the authorised diagram. 2. The same colours will be used to show these pipes on the drawings which are supplied by the Dockyards for the information of the Officers. 3. Copies of the diagram will be supplied by the Dockyards, and are to be posted in convenient positions on board His Majesty's ships. 32. Precautions against Galvanic Action. — Before a ship is received as complete, the Engineer Officer is to assure himself by personal inspection that all the precautions required in the fitting of bilge suction pipes, roses, &c, throughout the ship for the prevention of galvanic action, are properly carried out, and he is to report whether this has been done to the Engineer Rear- Admiral on the staff of the Commander-in-Chief at the port to which the ship will be attached. 12 NEW MACHINERY AND MACHINERY OF SHIPS 33. 1. Examination of Under-water Fittings. — In the case of a new ship built at a Dockyard, or of a ship undergoing extensive repairs there, the Dockyard Officers are, before the ship is launched or undocked, to ascertain by careful examination that all valves, gratings, pipes passing through the bottom, and other fittings below the waterline are well and properly constructed and fitted, in efficient working order and likely to remain so, and that all orifices through the ship's bottom are clear. If the Examining Officers have any doubts as to the durability of these fittings, new ones are to be substituted. 2. The Examining Officers are to report the result of every such examination to the Principal Officer of their Department, and sign a certificate thereof, which will be kept in the office of the Chief Constructor. 3. In the case of a new ship built at Contractors' works, the above examination isto be carried out by the Hull and Engineer Overseers of the ship, in conjunction with the Contractors. 34. Closing Sea Cocks and Valves before Undocking. — In the case of a ship building or ship undergoing thorough repair at a Dockyard, or at Contractors' works, the Dockyard Officers or Contractors respectively are responsible for ascertaining that all sea connections are shut whenever the ship is undocked, but in all other cases the Engineer Officer of the ship is responsible, except for those valves under repair by the Dockyard. 35. 1. To report Docking. M.S. — When a ship in Dockyard hands is placed in dock the Engineer Officer is to report the fact to the Chief Engineer of the Dockyard, stating whether the machinery has been affected in any way by the process of docking. 2. To record Sea Cocks and Valves closed. M.S. — He is also before the ship is undocked to inspect the whole of the under-water fittings, and to make a record of such examination in a book kept in the Office of the Chief Engineer of the Dockyard stating that all sea cocks and valves, excepting those in connection with the submerged torpedo tubes, are closed and correct. 36. 1. Examination of New Machinery. — As soon as the whole of the Contractor's trials in any ship, whether built by Dockyard or Contractors, are completed, and the Officers, under whose supervision and observation such trials have taken place (see Art. 385), are satisfied that the requisite indicated horse-power has been developed, and that the machinery has otherwise worked satisfactorily and is completed, so far as the trials can shew, according to the terms of contract, the Contractors will at once prepare the whole of the machinery for examination, as detailed in the Machinery Specification, to enable the Examining Officers, acting on behalf of the Admiralty, to report on the state and condition of every part thereof externally and internally. 2. Examining Officers. — The examination is to be made by the Engineer Rear- Admiral on the staff of the Commander-in-Chief at the port to which the ship will be attached or an officer deputed by him, and the Engineer Officer of the ship, assisted by the officers and men of the nucleus crew. UNDERGOING EXTENSIVE REPAIRS. 13 3. Arrangements for Examination. — Should the machinery be too extensive to permit of the entire opening up at one time, the various parts are to be opened up as may be most convenient, and the Contractors will from time to time inform the Examining Officers what other portions are ready for examination, giving a day's notice in each case in order that they may be able to attend. 4. Nature of the Examination. Specification to be read over.- — The Examining Officers are to satisfy themselves that the machinery is in every part perfectly sound and in good condition ; that no fractures or flaws exist in any part what- ever ; that the engines and boilers, with all their connections and accessories, are properly finished in accordance with the specification and the contract ; and that the machinery generally is in all respects fit and suitable for the Service. Further, prior to the acceptance of the machinery, the specification is to be read over, article by article, in the presence of the Chief Engineer of the Dockyard or his representative, or of the Engineer Overseer (as the case may be), the Contractors' Agent, the Engineer Officer of the ship, and the Engineer Rear-A dmiral, or an Officer deputed by him, when all details, as to fittings, &c, are to be considered, to see whether they are in accordance with the specification. 5. If Machinery is defective. — If, on examination, any parts are found to be defective, or not in accordance with the contract, the Contractors are to be called upon to make all such defects good, and to leave everything complete to the satis- faction of the Examining Officers, and until this has been done the machinery is to remain in the hands of the Contractors, unless otherwise ordered. 6. Report to be made. — Anything found iinsatisfactory is to be at once reported to the Superintendent for the information of the Controller of the Navy. 7. Report of Examination. — A report of the examination, signed by each of the Examining Officers, stating that the machinery and fittings are complete, fit for the Service, and in accordance with the terms of the contract is to be made to the Superintendent for transmission to the Controller of the Navy. 37. Replacing of Parts after Examination. Completion Trial.- — As soon as the examination is completed, and the whole of the parts which have been opened up have been replaced by the Contractors under the personal observation and to the satisfaction of the Engineer Officer of the ship, a trial under-way is to be satis- factorily carried out to ensure that all adjustments are correctly made, all parts properly connected and joints tight. Any defects developed on this trial are to be made good by Contractors before acceptance. 38. Examination after thorough Repair Trial. — After a thorough repair trial has been satisfactorily completed, whether subsequent to repair by Contractors or by the Dockyard, the procedure as laid down in Art. 36 is to be carried out, with the exception that only such parts of the machinery are to be opened up for examina- tion as may be considered necessary by the Examining Officers to determine the efficiency of the repairs. 39. 1. Watch and Station Bill. — Before a new ship is commissioned a Watch and Station Bill for sea and harbour routine is to be prepared by the Engineer Officer, and approved by the Engineer Rear-Admiral on the staff of the Commander- 14 NEW MACHINERY AND MACHINERY OF SHIPS, &C. in-Chief at the port ; this preparatory Station Bill serving for the information and guidance of the Officers when the ship is put in commission. 2. Book of Questions. D. 554. — The Engineer Officer is to insert the neces- sary answers in the Book of Questions for his department, and to deliver this book, and also the Engine Room Register directed to he kept by Art. 24, cl. 4, duly signed and completed, to the Engineer Rear-Admiral at least a week before the probable date of the ship's commissioning. These books will, after examina- tion be returned to the ship for future reference. 40. When an Engineer Officer is appointed in charge of the machinery of more than one ship he is to consider himself as in charge of each individual ship under his care, and is to act accordingly. CERTIFICATES OF ACQUAINTANCE WITH THE STRUCTURE OF THE SHIP. 45. 1. Certificate of Acquaintance. Form S. 451. — Before a ship is commis- sioned for service in the Home Fleet with a nucleus crew the Engineer Officer, the Second Engineer Officer, and such other of the Engineer Officers as the Admiralty may direct, are to be examined touching their acquaintance with the details of the ship by the Engineer Rear-Admiral or Engineer Captain at the port to which the ship is attached. They must obtain certificates that they are conversant with the structure of the ship under the engines and boilers, the arrangement of the various valves and cocks, the working of the watertight doors, hatches, sluices, and pumps, the system of pumping, flooding, draining, and ventilating throughout the hull, and with the general construction of the ship. Sketches at Examination. — Candidates are to produce at the examination sketches and drawings made by themselves of all the more important fittings, valves, sluices, doors, &c, in the preparation of which they are to be allowed access to the specifications and drawings of Contractors, and to such drawings in the offices of the Chief Constructor and Chief Engineer of the Dockyard as may be necessary. 2. H subsequently appointed, these Officers are to be examined by the Engineer Captain attached to the Fleet to which the ship belongs, or in fleets where no Engineer Captain is borne, by the Engineer Officer of the Flagship, and in the case of the 1st and 2nd Destroyer Flotillas of the Home Fleet, by the Engineer Commander of the Flotilla Depot ship. In these cases the examination should be applied for within three months of the Officer joining the ship. 3. Duplicate Certificate. — The Certificates are in all cases to be in duplicate, one copy being for the candidate and the other being retained by the Commander- in-Chief for local record. MACHINERY OF SHIPS IN COMMISSION. 51. 1. Engineer Officer on Appointment to examine Machinery. — When the Engineer Officer in charge of the machinery is relieved, his successor is, in con- junction with a competent Engineer Officer detailed for the purpose by the MACHINERY OF SHIPS IN COMMISSION. 15 Commander-in-Chief or Senior Officer present, to examine the machinery, &c, specified in Art. 15, for the preservation and efficiency of which he is responsible either solely or partly with other officers. 2. Engineer Officer to assist with Examination. — Unless the exigencies of the Service will not permit, the Engineer Officer (Staff) is to survey the machinery in conjunction with the new Engineer Officer. Should the exigencies of the service be such as to prevent the Engineer Officer (Staff), or where no such Officer is borne, the Engineer Officer of the Senior Officer's ship, from carrying out this duty, reasons for such departure are to be stated on the report (Form S. 354). 3. Accuracy of Report. — This examination is to be carried out in such a manner that the results recorded on Form S. 354 can be accepted as an accurate statement of the actual conditions of the parts examined. All facilities consistent with the service on which the ship is employed should be afforded the Surveying Officers to ensure this. 4. Report of Examination. Form S. 354. — After the examination the Surveying Officers are to make a joint report on the Established Form (S. 354) to the Captain of the ship in triplicate, who will cause the triplicate to be attached to the Engine Room Register for the current quarter. The original and duplicate to be sent to the Commander-in-Chief for inspection, after which the original is to be forwarded to the Admiralty and the duplicate inserted in the Ship's Book. 5. Interim Report. — If the examination is not completed when the first Quarter's Engine Room Register is forwarded after the new Engineer Officer has taken charge of the machinery, and interim report, S. 354, is to be attached to that Register. In this report the parts which have been examined, with their state and condition, should be clearly indicated, together with a statement as to the probable date of the completion of the survey. 6. Examination deferred. — Should it be impracticable to make this examination when the Engineer Officer first joins his ship, the fact is to be reported by the Captain to the Admiralty, and the examination is to be carried out as soon afterwards as the exigencies of the Service will admit. 52. 1. Acquaintance with History of Machinery, &c. — The whole of the Engineer Officers are to use all possible diligence in making themselves thoroughly acquainted with the construction and condition of the machinery and boilers, with the nature and extent of the repairs (if any) that they have undergone, and the date of the more recent, and with such other facts as may be necessary to afford thorough knowledge of their history and capabilities. 2. Acquaintance with Watertight Doors, Valves, &c. — They must also make them- selves thoroughly acquainted with the positions of and methods of working the watertight doors, and also with the positions and uses of all pumps, valves, and pipes, in connection with the bilges, and with the different compartments of the double bottoms when the ship is so constructed, so that in case of necessity there shall be nothing to prevent their immediate use. 3. Drawings to be Accessible. — All official drawings, as well as those contained in the sketch book, are always to be accessible to the Engineer Officers of the ship (Art. 20). 53. Engineer Officer to furnish Reports. — The Engineer Officer is, through his Captain, to furnish the Engineer Rear-Admiral, Engineer Captain, or the Chief 16 MACHINERY OF SHIPS IN COMMISSION. Engineer of the Dockyard with such written reports or returns as they may require relative to the state of the machinery and boilers in his charge ; and whenever these Officers visit the ship he is to afford them every facility, and all the information in his power, to enable them to carry out the duties entrusted to them. 54. 1. Quarterly Inspection of Machinery. — The Engineer Captain or Engineer Commander borne for staff duties in each Fleet Squadron or Flotilla is to inspect the machinery and boilers of the ships of such Fleet or Squadron quarterly, or oftener if necessary, and is to inform the Commander-in-Chief of the result. On these inspections he is to examine the Engine-room Registers, Ship's Steam Manual, and Engineer's Store Accounts, and to report any neglect he may discover in properly recording all the information required to be inserted in the Register and Steam Manual, and any undue or excessive expenditure of stores. The date of his inspection is to be noted on the first page of the register, and signed by him. 2. Machinery of Harbour Ships in Commission. — The machinery of all ships in commission belonging to the home ports and not attached to a fleet is to be inspected once in each year by the Engineer Rear-Admiral or Engineer Captain on the staff of the Commander-in-Chief of the port. The reports are to be made on the Established Form, and forwarded as directed in Art. 51, cl. 4. 55. 1. Orders tending to Injure Machinery. E.R. Register. — Whenever any order is received which, if executed, would in the opinion of the Engineer Officer tend to injure the machineiy or boilers, or cause a useless expenditure of power, he is to make a representation to this effect to the Captain, but, unless the order is countermanded after his representation, he is to execute it. Whenever this occurs, the Captain will cause the orders received and the representation made to be noted in the Engine-room Register. 2. Representations of Engineer Officer. E.R. Register. — Whenever the Engineer Officer may, in the course of his duty, make any representations or suggestions to the Captain with reference to the repairs or preservation of the machinery or boilers which the Captain either thinks unnecessary, or, if necessary, which the exigencies of the Service do not admit of being carried out immediately or at an early date, he will direct the Engineer Officer to note the particulars in the Engine- room Register. 56. 1. Natural Draught Power. Forced Draught Power. — The Natural Draught Power given for ships in the Official Navy List, or where no Natural Draught Power is given, the Forced Draught Power, is to be taken as the Authorised Full Power of the ship which is not to be exceeded except in circumstances of emergency during actual war service when the maintenance of the highest possible speed may be of great advantage. Under these latter circumstances in the endeavour to obtain the highest possible speed by forcing the boilers, the previous performances of the ship or similar ships, the existing condition of the machinery, the state of the boilers with regard to cleanliness and freedom from defects and any other known circumstances affecting the question, must be weighed against the possible risk of accident and loss of future fighting efficiency. In vessels where indicator or other measurements of the power developed are not obtainable ; the receiver pressures and revolutions per minute recorded during Ihp Contractors' full power trials of the ship are not to be exceeded except under MACHINERY OF SHIPS IN COMMISSION. 17 the circumstances and subject to the considerations referred to in the preceding paragraph. 2. Maximum Air Pressure. — The air pressures employed in obtaining the specified powers are different with different boilers, and no definite pressure can be laid down for general observance. Unless special instructions have been issued from the Admiralty, as to the limits of air pressures to be observed, the pressures originally required, at the respective powers, during the Contractors' trials of the ship are not to be exceeded. 3. Air Pressures generally.— The air pressures generally employed should be kept as low as practicable, in order to avoid straining of furnaces and combustion chambers, to reduce wear and tear of casings and tubes, and to ensure that the closest possible attention is given to obtain efficient stoking. The Engineer Officer is at all times to satisfy himself with regard to the amount of air pressure in use, that it is necessary for efficient combustion of the fuel, that due attention is being given to maintaining a suitable thickness of fire, to the regulation of the ash-pit doors, the removal of soot and clinker, the prevention of air leaks in casings and of excessive air supply, whether through or over the fire-grate, and that the whole of the fire-grate area in use is being efficiently utilised without undue forcing at those portions where the fires are in the best condition. When burning oil fuel the air pressure is to be adjusted as may be found necessary for obtaining complete combustion. 4. With boilers in which the passage of matter causing deposits is known to have occurred or which have been under steam for prolonged periods since being cleaned internally, the maximum amount of air pressure used must be reduced sufficiently to meet the existing condition of the boilers and the probable effects of forcing at any part of the fires, in order to avoid injury to the heating surfaces and thereby rendering the boilers unsafe. 5. Air Pressure Gauges. E.R. Register. — The Air pressure gauges should be frequently tested. Their indications are to be recorded in the Engine-room Register eveiy hour. 6. In boilers fitted with closed ash-pits the air pressures recorded should be those obtained in the ash-pits. 57. 1. Reduced Powers. Half Boiler- Poioer. — When steaming with a portion of the boilers only, the steam supply necessary for developing the indicated horse power of the main engines, together with that required for the auxiliary engines in use. should be obtained without forcing any boiler to a rate of evaporation beyond that required under authorised full power conditions. 2. With boilers corresponding to half the boiler power, if the boilers in use are all of the water-tube type not more than 50 per cent, of the authorised full power is to be developed in the main engines ; should cylindrical boilers be included in the boilers in use the power developed in the main engines is not to exceed 45 per cent of the authorised full power. In either case the air pressure laid down in clause 2. Art. 56, is not to be exceeded. 58. I. With cylindrical and locomotive boilers the fans are not to be used for the purpose of rapidly urging the fires and raising steam quickly, and all instructions as to the necessity of avoiding rapid changes in the pressure of steam and the temperature of the boilers are to be strictly followed. {See Art. 192.) * 1679 „ 18 MACHINERY OF SHIPS IN COMMISSION. 59. 1. Classification of Powers. — The following classification of the powers to be used on various occasions is to be adopted: — (a) The authorised full power - - The unit. (6) " With all despatch " - - fthe unit. (c) " With despatch " - - - | the unit. (d) " With moderate speed " - - f the unit. (e) " Ordinary speed " - - - } the unit. (/) " Most economical speed " - - As determined by trial and in accordance with the varying conditions of wind and weather. 2. Authorised Full Power. — The authorised Full Power is to be used only in an emergency or as directed in the regulations relating to passage trials and except in an emergency is not to be maintained for periods exceeding eight hours. 3. Four-fifths Power. — Four-fifths power (b) is only to be used in cases of great urgency or as directed in the regulations relating to passage trials, and is not to be maintained for periods exceeding thirty hours. 4. Three-fifths Poioer. — Three-fifths power (c) should not be materially exceeded when the period of steaming exceeds thirty hours, and ample boiler power should be employed. 60. 1. Stokehold Staff. — In vessels other than Torpedo Boat Destroyers, the stokehold staff is based upon the development of the following proportions of the authorised full power, the staff being in three watches and assistance given from the deck when the coal is worked back : — Vessels fitted with tank boilers or water-tube boilers of the small tube type ------ § ths. Vessels fitted with water-tube boilers of the large tube type -------- a. 2. Stokers. — The stokers are not to be worked in two watches except under urgent circumstances, and when necessarily so employed, it is only in cases of real urgency that they should be so worked for more than 24 hours. 3. Assistance from Deck.—- Assistance is to be given from the deck whenever the coal is worked back, to bring the coal into more accessible positions if the work cannot properly be done without it ; also in those cases where the power developed exceeds that on which the stokehold staff is based, assistance from the deck should be given in proportion to the increase of power. 61. Goal Consumption for Auxiliary Purposes. — With a view to effecting economy in coal consumption for auxiliary purposes, the following directions should be carried out : — (a) When electric light is in use all unnecessary lights should be switched off. (b) The issue of fresh water should be under strict supervision, and in localities where supplies of suitable shore water are available, distilled water should not be used for drinking and culinary purposes. (c) When additional steam power may be required or occasional extra services in harbour due notice should be given to avoid forcing the fires or keeping an uneconomical number of boilers alight. Steam should be MACHINERY OF SHIPS IN COMMISSION. 19 carefully shut off from all steam and exhaust pipes not in use and from engines not required. (d) The use of capstan engines, boat hoists, and coal hoists should be limited as far as possible to their legitimate functions, and the number of auxiliary engines and the extent of steam piping in use at any time should be reduced as far as practicable. (e) Careful attention should be given — (1) To the frequent cleaning of all heating surfaces ; internally and externally of the boilers. (2) To the economical working of the fires, covering with ashes, &c, any excess of grate area not immediately required ; and all small or partially burnt coal is separated from the ash and clinker and burnt completely. (3) To prevent the admission of excess of air through or over the fire-grate, and all air leaks. in casings or casing doors. (4) To reduce the steam pressure maintained in the auxiliary boiler to the actual requirements of the engines in use. (5) To maintain the steam-tight condition of all pistons, slides, differential valves, &c, so as to prevent wasteful leakage of steam from pressure to exhaust. (6) To maintaining the watertightness of plungers, pistons, and valves of all pumps. (7) To the instructions contained in Art. 116 concerning the cleanliness of condenser tubes. (8) To the complete and efficient lagging of auxiliary engines and steam-pipes in order to reduce loss by radiation. (9) To reduce the amount of make-up feed required by keeping joints, valves, blow-down and other cocks, glands, &c, in efficient condition. Leaks should be dealt with without delay and gland packings not allowed to become hard. (10) To the use of the closed exhaust system, either for evaporating, or in the main engines, whenever possible, in accordance with Art. 121, and at as low a pressure as will meet the requirements. (11) To the instructions contained in Art. 121 as to the condition of the vacuum control valves and the economy obtainable by working the evaporator upon a steady vacuum. 62. Time available for making good Defects. — On each occasion of completing a voyage the Commander Officer should ascertain from the Commander-in-Chief or Senior or Naval Officer, the time available for examining and making good defects of machinery, and acquaint the Engineer Officer so that the latter may make the necessary arrangements for completing the work, if possible, by the time the ship is next required, or for proceeding with it in such a manner as to enable him to undertake that which is the most urgent and important, whilst keeping the vessel ready for service within a given number of days' notice 63. Weekly Return of Work. S. 163. — In all ships, except Torpedo Boat Destroyers and Torpedo Boats, weekly returns on printed forms are to be rendered to the Captain by the Engineer Officer, showing : — (a) The number of Artificers and Mechanicians borne. (b) The number of hours they have worked during the week at their respective trades, B 2 20 MACHINERY OF SHIPS IN COMMISSION. (c) A summary of the work on which they have been engaged, (d) Defects completed and new defects developed. 64. Quarterly Return of Work. S. 353. E.R. Register. — In all ships, except Torpedo Boat Destroyers and Torpedo Boats, a quarterly return is to be prepared showing — (a) The number of ordinary routine working hours for Engine-room Artificers and Mechanicians, whilst the ship was in harbour. (o) The number of ordinary routine working hours and the number of men- hours actually utilised for examination and repair of machinery, boilers, &c. (c) The number of days on which steam was on the main engines. (d) The number of hours, outside ordinary working hours, and the number of men-hours, which have been utilised for examination and repair of machinery, boilers, &c. (e) The occasions on which permission has been given to lay up the main machinery, for a period of three or more consecutive days, for the purpose of examination, repair, &c. This return is to be rendered on the back of the form " Extract from Engine- room Register, S. 353." 65. When necessary to put into Port on account of Defects. — When the Engineer Officer considers it absolutely necessary to put into port on account of defects in the machinery or boilers, he is to make a written report to that effect to his Captain, stating the reasons that render such a step necessary, instead of making the requisite repairs at sea ; this report will be appended to the list of defects for the information of the Senior Officer of the port at which the ships arrives, who will transmit these documents, with any remarks he may have to offer thereon, to the Commander-in-Chief, or Senior Officer of the Station or Squadron, by whom, in special cases, they will be forwarded to the Secretary of the Admiralty. 66. 1. Defects of machinery. — When making out a list of defects, any which can be undertaken by the ship's artificers are not to be included. It is to be carefully discriminated between the items of repairs absolutely required for " seagoing and fighting efficiency" which are to be forwarded on Form S. 340, D. 275, and those desirable for other reasons which are to be forwarded on Form S. 340 B., D. 275 B. In order to avoid duplication of labour in dealing with lists of defects in H.M. ships, the Pink Lists (Form S. 340) should contain all items of work which, in the opinion of the respective Commanding Officers, cannot be deferred without loss of efficiency. 2. Parts to be included. — This list to include all such defects in any of the parts specified in Art. 15. 3. Defects and Supplementary Defect Lists. Wlien to be forwarded.— The list of defects is to be prepared in a complete and intelligible manner, so that the requirements of the ship may be clearly understood, and a speedy decision given as to proceeding with the work. The defect list is to be forwarded to the Dockyard to which the ship is assigned for the purposes of repair, so as to arrive there one month before the date fixed for the arrival of the ship. MACHINERY OF SHIPS IN COMMISSION. 21 In the case of any fittings requiring special preparation, all necessary details are to be sent with the defect list, and accurate and fully dimensioned sketches with templates, gauges or patterns of any parts requiring renewal should accompany the lists. When forwarding lists of defects for which Dockyard assistance is required, a manuscript list is to be attached to the original, and duplicate copies of the lists of defects, stating in detail what further items of repairs, examinations, and other work not included on Forms S. 340 and S. 340n, are proposed to be carried out by the ship's staff during the time the vessel will be in Dockyard hands. These lists are to accompany Forms S. 340 and S. 340b, for the information of the Dockyard Officers and of the Admiralty. Should any defects develop which cannot be undertaken by the ship's staff subsequent to the transmission of the main lists, a supplementary list is to be sent immediately after the arrival of the ship at her port. 4. When ships in commission come into the Dockyard hands to have defects made good, only such defects as have been represented by the Officers of the ship, or have been apparent to the Examining Officers, or become apparent during the opening up necessary to make good known defects, and which may be approved to be taken in hand, will be made good. No special examination will be made in search of further defects. 5. The following items of work should generally be dealt with by ship's Artificers : — Work to be done by Ships' Artificers. — Adjustments of main and auxiliary engines. Examination of machinery and boilers. Re-seating small and medium size valves. Re-making ordinary steam and water-pipe joints. Packing glands and repairs to pipe lagging. Cleaning boilers. Renewals of protective slabs in boilers, condensers, &c. Minor repairs to furnace brickwork. Renewals of boilers. Examination and refit of underwater fittings, boiler mountings, cylinder fittings, &c. Tests of boilers, condensers, and pipes, by water pressure. Small renewals of condenser tubes, tightening ferrules, &c. Overhaul and ordinary repairs of steam-boats' machinery and the smaller auxiliary engines. 6. Form S. 134 D. — Any materials required for making good defects by the ship's artificers, which cannot be met out of the ship's stores, will be supplied from the Dockyards, a demand being made on Form S. 134 D., and a brief statement as to the nature of the defect to be made good given in the space at the foot of the Form. Such defects are not to be included in the lists forwarded on Forms S. 340, D. 275, and S, 340 B., D. 275 B. 7. In those fleets, squadrons, and flotillas of which the ordinary means of effecting repairs are supplemented by a repair ship ; as soon as defects are discovered the assistance of the repair ship is to be fully utilised in reduction of those defects which cannot be made good entirely by the ship's artificers, and for which some Dockyard assistance would otherwise be required. As much of such defects as can be conviently done by the ship's staff are not be undertaken by the repair ship. 67. 1. Engineer Officer to watch Progress of Work. — Whenever the ship comes into the hands of the Dockyard to have defects made good in the Engine-room department, the Engineer Officer is personally, or by his assistants, to watch the progress of such repairs, and he will be held responsible for all risks of fire arising from the presence of Dockyard workmen in his department. He is not, hoAvever, to interfere with such workmen, but he is to report to his Captain if he observes any idleness or bad workmanship on their part, or any other irregularity. b 3 22 MACHINERY OF SHIPS IN COMMISSION. 2. E.R. Register. — Full information respecting the nature of the defects and repairs should be given in the Engine-room Register with references in the Quarterly Abstract at the end of the Register. 3. Whenever the machinery and boilers of any of H.M. ships are under repair by a Dockyard or by Contractors, the Engineer Officer of the ship is to watch carefully the progress of the work in hand, and give all the assistance in his power. 4. He is to consider it a part of his duty to bring to the notice of the Engineer Rear-Admiral, or Engineer Captain, anything that lias been done, or omitted to be done, which would in his opinion impair the efficiency of the machinery or boilers. 5. If during the progress of the repair the Dockyard Officers or Contractors do not consider it desirable to carry out any proposal the Engineer Officer may put forward, he is to bring the circumstances of the case to the notice of the Captain of the ship, as, on the completion of the repair, he (the Engineer Officer) will be held responsible for having satisfied himself that the machinery and boilers are in all respects in good working order. 68. 1. Alterations and Additions. — Any alterations and additions in ships which experience suggests as being desirable are, in the case of a new ship, to be reported by letter through the respective Commanders-in-Chief to the Admiralty six months after the date of first commissioning. In all other ships any proposed alterations and additions are to be submitted annually, and at the same time as the lists of defects. (See Art. 66.) 2. Care is to be taken in ships that have completed one or more commissions that the lists of such proposed alterations and additions are confined to items necessary for sea-going and fighting efficiency. 3. In forwarding proposals for alterations and additions it should be stated whether it is proposed that the work involved shall be carried out by the ship's Artificers, and in such cases a demand on Form S. 134 D. for such materials as are recpiired should be prepared and forwarded to the Dockyard, a note being placed on such demands that the materials are for effecting an alteration or additton submitted to the Admiralty, and will be required immediately Admiralty approval has been given for carrying out the work. It is to be distinctly understood that no alteration or addition is to be taken in hand without Admiralty approval. 4. Lists of any outstanding alterations and additions which have been approved, but not yet carried out, are to be forwarded to the Dockyard at the same time as the defect list, so as to arrive there one month before the date fixed for the arrival of the ship. 5. Should any change be made in the machinery while the ship is in commission or undergoing repairs, explanatory sketches are to be inserted in the sketch book, and a notification of such changes is to be made in the ship's manual. (See Arts. 4, 20, 22.) 69. 1. Underwater Fittings. — Before a ship is undocked the Engineer Officer is to satisfy himself that the valves, gratings and other underwater fittings, excepting those in connection with the submerged torpedo tubes, are in efficient working MACHINERY OF SHIPS IN COMMISSION. 23 order, and likely to remain so, and that all the orifices through the ship's bottom are clear. If there is any doubt of the durability of these fittings, new ones about which there is no doubt are to be substituted. 2. Defects. — Any defects in underwater fittings which cannot be remedied by the Engine-room Staff of the ship should be inserted in the list of defects to be made good by the Dockyard. 3. Periodical Examination. — For ships in commission which are ordered to be docked every six months, the underwater fittings need only be thoroughly over- hauled once a year, unless the Officers know or have reason to suspect that any of them are defective. 4. E.R. Registers. — The particulars of every such examination are to be inserted in the Engine-room Register, and a certificate that the examination has been satisfactorily completed is to be forwarded to the office of the Chief Constructor. 5. The Engineer Officer is responsible, whenever a ship is undocked, that all sea-connections, except those valves under repair by Dockyard and those in connection with the submerged torpedo tubes, are closed. 70. Special Service Vessels. — In Special Service Vessels with reduced nucleus crewa every working day the main engines are to be moved, by means of the turning gear, sufficiently to complete not less than one revolution of the main engines per week. Steam is to be raised at half yearly periods for steaming the main and all auxiliary engines. All steam pipes are then to be tested by steam to the working prussure and the main engines and all steam and hydraulic machinery are to be worked and oiled. One of these half-yearly occasions of raising steam may be preparatory to the annual steam trial at sea recpiired under Art. 443. 71. 1. The Engineer Officer is responsible at all times for the good order and cleanliness of the Engine-room department. 2. Station Bill. — He is to prepare a Station Bill showing clearly the stations and duties of each Officer and man under his control, which, after being approved by the Captain, is to be hung up in some conspicuous position in the Engine-room. (See Art. 39.) In the disposal of the officers and men, he is to consider what are the best arrangements possible for meeting the requirements of the ship, both before and during an action, as far as they can be anticipated. Vide Arts. 89 ; 134 ; 512, cl. 5 ; 517 and 519. 3. Allotment of Work. — He should allot the work of his department in such a manner as will best ensure its being efficiently performed by the Officers and others composing his staff, and so that each may know definitely for what he is personally responsible. 4. Watch-keeping in Engine-room. — All Engineer Officers in commissioned ships with the exception of the Engineer Officer in charge of the machinery are to be employed in watch-keeping in the Engine-room when steaming under way, except under exceptional circumstances. Officers employed on particular duties, as in the case of the Second Engineer Officer, and those employed in assisting the Engineer Officer with his clerical work, should keep at least four hours' watch per day, to ensure the watches being placed to as great an extent as possible in charge of Officers. b 4 24 Machinery of ships in commission. 72. 1. Engineer Officer to visit Department. — Tlie Engineer Officer is to visit the Engine-room department repeatedly during the day, and at any time, either by day or night, when his presence may be rendered necessary by any accident or other cause. He is always to be in the Engine-room when going into or out of harbour, or through any intricate channel, or when performing any evolution when more than ordinary care is requisite in executing with promptitude the orders given from the deck. 2. Department to be Inspected. — When not under steam the whole of the Engine-room department is to be inspected every evening by one of the Engineer Officers, who must satisfy himself that all the cocks and valves are shut or otherwise as ordered ; that there are no signs of fire, nor anything lying about that may ignite by spontaneous combustion, and there is no probability of an accident occuring in any part of the Engine-room department during the night. (See also Art. 541 et seq.) A watch is to be kept in any stokehold in which fires have been alight, for 12 hours after the fires have been drawn or have burnt out. 73. 1. Training of Midshipmen. — The Engineer Officer will be responsible that the necessary arrangements are made for the training of the Midshipmen attached to the Engine-room Department. 2. It is primarily intended that their instruction should be effected by actual experience of the work carried on, and that they should in this manner become acquainted with the methods and practice adopted in harbour for the care and maintenance of the machinery, and acquire the necessary knowledge and experience under way to enable them, by the time they go up for examination for Sub-Lieutenant, to perform the duties of Engineer Officer of the Watch. They should see such repair work as is going on in any part of the Department and take part in examinations of hull and machinery, advantage being taken of any opportunities that present themselves of seeing engineering operations in the Dockyards. 3. They should make themselves sufficiently acquainted with the accounts kept of the receipt and expenditure of stores, and with the Engine-room Register and Defect List, to obtain an insight into the business management of the Department. 4. Each Midshipman is to keep an Engineering Note Book in which he is to insert descriptions and detailed sketches of parts of the main and auxiliary machinery, and particulars of important repairs, with the reasons necessitating them. This book is to be periodically signed and dated by the Engineer Officer, and is to be examined and valued at the preliminary examination in Engine-room duties. 74. 1. Staff conversant with their Duties.— The Engineer Officer is to take such steps as may be necessary to ensure that the Engineer Officers and all Engine-room ratings belonging to the ship are fully acquainted with their several duties, and he will at all times encourage them to perform those duties with promptitude and to the best of their abilities. He is responsible that the machinery and boilers are taken due care of, and that all examinations are conducted carefully at the specified times, and as necessary. Engineer Sub-Lieutenants with little experience should, as far as practicable, be trained for a time in the duties of watchkeeping under Senior Officers. MACHINERY OF SHIPS tit COMMISSION. 25 2. Inexperienced Officers. — Should there be in the Engine-room Staff an Officer who is inexperienced, or who cannot be considered thoroughly competent, such Officer is not to be entrusted with the examination or repair of any important part of the machinery, or with the performance of any of the important duties of the department, except under the supervision of the Engineer Officer himself, or of an experienced Officer on whom the Engineer Officer can rely, and the Engineer Officer is to take every opportunity to instruct any such Officers in their several duties, and to use his best endeavours to make them competent. 75. Engineer Officer to instruct Artificers. — The Engineer Officer is to instruct the Junior Engine-room Artificers in their duties, and to make such arrangements as may be necessary to enable them to become qualified, as soon as possible, to keep watch in the Engine-room or Boiler-room. 76. 1. Training of Stokers. — The Engineer Officer is to give particular attention to the training of the stokers, especially as regards the management of the fires, and to cause the Officers under him to take advantage of every opportunity for instructing the stokers how to burn the coal in the most economical manner. 2. In water-tube boilers of the small tube type, they should be cautioned against throwing coal over the brickwork at the lower end of the tubes, where it might cause overheating of tubes and choking of air passages between tubes. 77. Working Boilers at Full Power. — In order that good results may be obtained when the development of the highest speed is a matter of great importance, opportunities should be taken of training stokers to work the boilers at their full output during ordinary passages. With this object in view, and to insure that the boilers in use are being worked at approximately their full output, when more careful stoking will be necessary than is required under the easier conditions of steaming in company, it is important that no more boilers are in use than are required for the speed ordered, except when sudden demands for an increase in speed are anticipated. 78. 1. Employment of Stokers out of Engine-room. — The stokers are not to be called out of the Engine-room department when the ship is under steam, except in cases of actual necessity. In all cases the order is to be given through the Engineer Officer of the watch, so that he may take such precautions as may be necessary. 2. E.R. Register. — When any of the engine-room Staff are employed on duties unconnected with their own department, the following partiralars are to be noted in the Engine-room Register : — The number of men absent. The number of hours they were absent. The nature of the duty on which they were employed. 79. 1. Spare Gear. — The Engineer Officer is to satisfy himself that the spare gear belonging to his department is in good condition. 26 MACHINERY OF SHIPS IN COMMISSION. 2. Preservation of Spare Gear. — Such bright parts of the spare gear as are not readily accessible or are liable to get rubbed or knocked, are to be protected by being painted, or, if necessary, covered with tallowed spunyarn or other suitable material ; other parts may be bright and oiled or tallowed. 3. Examination of Spare Gear. E.R. Register. — Bright parts of the spare gear which have been painted or otherwise protected are to be cleaned for examination at least once a year. After examination they are to be made bright and again protected as before, and notes are to be made at the end of the Engine-room Register to show what parts of the spare gear have been examined, in what condition they were found, and the way in which they have been again protected from injury. 4. Spare Gear left on Shore. — Should any article of spare gear be left behind when the ship goes to sea, the Engineer Officer is to report the same to the Captain, in order that it may be reported to the Admiralty for the information of the Controller of the Navy. A notation of the circumstances is to be made on the fixture list. 5. Articles removed from the Ship. E.R. Register. — If any articles of spare gear are removed from or deposited out of the ship, the authority for the removal, the place of deposit, and the officer in whose care they remain, are to be stated in the Engine-room Register on the day of the removal, and also at the end of each Engine-room Register, until they are brought back again to the ship. On change of Home Port or Station any articles of spare gear so deposited are to be dealt with as provided by Arts. 1061 and 1788 of the King's Regulations and Admiralty Instructions. 6. Transfer of Vessel. — Whenever a vessel is transferred from one port to another or in the case of torpedo-boat destroyers, torpedo-boats, or steamboats from one ship to another, the whole of the spare gear is to accompany the vessel, with a proper list for verification. 7. List of Spare Gear. — Each vessel will be furnished by the Dockyard Officers with a complete list of spare gear belonging to it in store at the Dockyard, a separate list of machinery, &c, appropriated to classes of vessels being furnished to each vessel for which suitable. In the case of vessels attached to a flotilla, copies of such lists will also be furnished to the Base Ship. 80. 1. Care of Tools. — The Engineer Officer is to exercise constant supervision to see that the machines, tools, and other fittings supplied for the Engineers' workshop are kept in good order and thoroughly efficient. 2. Expenditure of Stores. — He is to have charge of all Engineers' stores. He is to keep the accounts of receipt, expenditure, and remains, to be responsible for the due care of them, and that they are only used for purposes for which they were issued, and to render the accounts at the stated times. (See Arts. 566 et seq.) 3. Yeomen of Stores. — A Yeoman of Stores, who will assist in the issue of the Engineers' stores and tools, will be allowed in all ships of 3500 I.H.P. N.D. and above, except Torpedo Boat Destroyers. Report as to Fitness. — On the Engineer Officer of the ship being superseded, or on a man holding the rating of Yeoman of Stores leaving a ship, a report is to be attached to the man's certificate as to his fitness or otherwise to be employed again in that capacity. Similarly, a report is to be attached to his certificate if it is found necessary to remove him from the duty for any reason. MACHINERY OF SHIPS IN COMMISSION. 27 4. In the case of a ship recommissioning at a Home Port the Yeoman of Stores of the previous commission may be retained for a period not exceeding 14 days in order that his relief may become acquainted with the stores transferred. When a ship commissions abroad and the Yeoman is due for relief, he is to be retained so long as practicable within the limit of 14 days but is to return with the paid- oil crew. 81. Absence from Ship. — During the absence from the ship of the Engineer Officer, the Senior Engineer Officer or Senior Engine-room Artificer remaining on board is to observe and follow the instructions for that Officer, and to be responsible for the care and proper working of the machinery, and all parts connected therewith. 82. 1. Control of Engine-room Ratings. — When the ship is under steam the Officer of the Watch in the Engine-room department, whether an Engineer Officer or a Chief Petty Officer, is to have the immediate control of the Engine-room ratings on watch, and is to exercise a general superintendence over the machinery, shafting and boilers. He will be held responsible for the efficient management and working of the whole of the machinery and boilers in use during the period of his watch. 2. Absence from Department during Watch. — He is not to be absent from the Engine-rooms or Stokeholds at any time during his watch, unless properly relieved ; he should quit the Engine-room platform as little as possible, so as to be at hand to execute the orders he may receive from the upper deck or to stop the engines in case of necessity. When leaving the Engine-room platform to inspect other parts of the depart- ment, he should leave a subordinate on the platform who is competent in these respects. 3. The Officer about to take charge of the watch is to satisfy himself — (a) That all bearings are working well, and are in a proper state of lubrication ; (b) That the feed pumps are working correctly, and that the water in the boilers is at the proper working height, and of a satisfactory density : (c) That the auxiliary engines and the evaporating and distilling plant in use are working satisfactorily ; (d) As to what cocks and valves are open ; (e) What depth of water there is in the bilge ; (f) What Bunker doors and other W.T. doors in the Machinery Compart- ments are open. 4. Until this inspection has been made the Officer going off duty is to continue in charge of the watch, and if the on-coming Officer of the watch is not satisfied with the condition of the machinery he is to acquaint the Engineer Officer of the ship with the fact before taking charge of the watch. 83. Engineer Officer of the Watch. Duties of. — The Officer of the watch in the Engine-room department is to attend very particularly to the expenditure of coal, oil, and other stores, and to see that they are not wasted ; to record in the Engine- room Register, at the specified intervals, all the information required therein relative to the working of the engines, &c. ; and he is, during the period of his watch, to be responsible for the good order of the Engine-room department and for all the duties connected therewith. 28 MACHINERY OF SHIPS IN COMMISSION. 84. 1. Duties on Watch. — Should an accident of any kind occur to the machinery of a ship when under steam, or should the Officer of the watch in the Engine-room department observe, or be informed there is anything going wrong with die engines or boilers, he is immediately to make the Engineer Officer acquainted with it, and, at the same time, take such steps as he may consider necessary for the safety of the machinery. 2. Communications with Officer of the Watch. — All communications with the Officer of the watch on deck, or with the Engineer Officer, are to be made, if possible, through the voice pipes or telephones fitted ; if, however circumstances prevent this, an Engine-room Artificer, Leading Stoker, or some other trustworthy person is to be sent with the message. 3. When important auxiliary engines such as steam boat-hoists, capstan and hydraulic engines are required ; the method of communication between the officer in charge on deck and the Engineer Officer on duty, also the organisation of the Engine-room staff in reference to these details, are to be of such a character as to preclude the possibility of danger to men employed on the funnels. Attention is called to Art. 121, clause 4 (a) in reference to the piston relief valves between the auxiliary exhaust pipe and the condenser. 85. Water in Bilge. Bough E.R. Register. — Constant attention is to be paid by the Officer on watch in the Engine-room department to ensure that the bilge pumps are acting properly. The height of the water in the bilges is to be measured at least once each hour when under steam, and the maximum height of water during each watch is to be noted in the rough Engine-room Register. 86. Signatures in Register. — The Engineer Officers of the watches are to certify by their initials the correctness of the particulars inserted in the Register for the time they were on watch, and each day's proceedings are to be verified by the signature of the Engineer Officer. Instructions relative to the entries to be made in, and the method of keeping the Engine-room Register are given in the first three pages of the Register. 87. 1. Charge in W.T. Compartment.— The Officer, Chief Petty Officer, or Petty Officer in charge of the machinery in each watertight compartment is directly responsible for the efficient working and proper management of the whole of the machinery and boilers in that compartment when no Senior Officer or Petty Officer i8 present. Should an accident of any kind occur, or should he observe anything which he thinks is likely to cause injury to the machinery or boilers, he is immediately to acquaint the Engineer Officer of the watch, and his responsibility only ceases with the presence of a Senior Officer. 2. Not to leave the Compartment.— Re is on uo account to leave the compartment in which he is in charge unless properly relieved, and all communications with the Engineer Officer of the watch should be made by the voice pipes or telephones fitted ; if, however, circumstances prevent this, a trustworthy person is to be sent with the message. MACHINERY OP SHTPS IN COMMISSION. 29 88. 1. Stokers' Dress— When under steam it is essential to the health and comfort of the men that they should be suitably clothed, and the dress either for closed or open stokeholds, is to consist of fearnought or wollen trousers, flannel vest, cloth cap, and boots. 2. Stokers to be Mustered. — At the end of each watch the stokers, as soon as they are relieved, are to wash themselves and put on dry and clean cloths before returning to their messes or "turning in "to their hammocks. The Engineer Officer is to satisfy himself that this instruction — on the due observance of which the health and comfort of the men so much depend — lias been as fully attended to as the circumstances of the moment will admit of. The Senior Chief Stoker of the watch to be responsible for the mustering and inspection. 89. 1. Preparation for Action. — Before going into action, as much steam and exhaust piping as is not required to be in use should be shut off, in order to reduce, as far as practicable, the extent of piping from which steam would escape in the event of injury. Steam and exhaust pipes which pass through protective decks or outside armour protection are, from their exposed positions, the most liable to injury. The pipes to all auxiliary engines not in use should be shut off as near to the boilers as possible. 2. The possible emergencies of an action and the best means of meeting them should be made the subject of close attention by the Engineer Officer and his subordinates. As many as possible of the Engine-room staff should be familiar with the arrangements of the several compartments of the ship, the positions of the various water-tight doors, valves and pipes in connection with the ventilation, flooding, draining, and pumping systems and the means of working them, the voice pipes and other means of communication, and the arrangements for connecting up the different sections of shafting, &c, for engine-room telegraphs and steering engine control. A considerable number of the engine-room ratings detailed for each part of the ship should be trained to a ready acquaintance with the various arrangements and appliances appertaining to their part, so as to avoid the necessity of relying upon the special knowledge of a few officers and men for dealing with the casualties of an action. 3. The following are among the emergencies and requirements liable to arise in action. The most suitable measures for meeting them are to be considered and, as far as may be practicable, provided for by the officers in each ship, in connection with the arrangements actually fitted : — i. Damage to bulkheads, water-tight doors, sluice and drain valves, ventilation and magazine cooling trunks and their valves or to the various spindles and gearing connected with them, ii. The readiest means of disconnecting and working the undamaged parts under armoured protection and the provision in each compartment of the necessary tools for the purpose. iii. Damage to steam pipes and parts of machinery under steam pressure, iv. The use of fans and fire hoses in relieving compartments of steam, v. Extemporised repairs by means of shores, wedges, iron plates, asbestos and india-rubber sheet, bales of waste, coal sacks and such other of the ship's stores and gear as could be utilised in temporarily dealing with a serious escape of steam. 30 MACHINERY OF SHIPS IN COMMISSION. vi. Damage to boilers and their steam and feed pipes. vii. The readiest means of isolating boilers and groups of boilers, with their steam pipes, in the event of the sectional and other stop valves being rendered inaccessible by the escape of steam ; also the best disposition of the men for meeting the emergency. viii. The full uses of the fire main and its connections fitted throughout the ship, when sections are damaged ; and the ready isolation and repair of damaged portions. ix. Damage to hull compartments causing flooding of bunkers, store-rooms, and machinery spaces. The best means of localising the effect of flooding and of relieving the compartments of water as soon as the inflow is sufficiently stopped. x. The best use of the compartments of the double bottom, wings, trimming- tanks and other spaces with their pumping and flooding appliances in correcting any loss of trim, in the event of such steps being ordered by the Commanding Officer. xi. Extemporised means of communication and conveying orders in the event of telegraphs and other ordinary means of controlling the working of the main engines or of the steering engine, being disabled. xii. Damage to funnels, funnel casings and armour gratings and their temporary repair with such stores as may be available, xiii. First aid to injured men in the engine and boiler rooms and their disposal during an action, and the controlled supply of food and drinking water to men, if under armoured hatches for prolonged periods. When at general quarters the engine-room staff should be exercised in meeting various supposed emergencies such as may arise in action, and such exercises are to be regarded as an important part of the general preparation for war. The foregoing instructions are not to be understood as referring to all the emergencies which may arise or as being more than of a general and suggestive character. ENGINES. 91. 1. Economical Working at Reduced Speeds. Comparison of Residts. — To ensure the economical working of modern machinery, especially at reduced speeds, Engineer Officers are enjoined to study the matter in relation to the particular engines in their charge, and to compare recorded residts of their performances at different powers, noting especially the rate of consumption per I H.P. over sufficiently extended periods to ensure fairly reliable results. 2. The subject of economical steaming at all powers is to be considered as of the greatest importance ; and every means that are supplied for tins purpose are to be used to attain this end. 3. Officers are to be guided in the care and management of turbine machinery by the Memorandum of Instructions for Turbine Machinery. 92. 1. Rate of Expansion. — The engines iitted in H.M. vessels are designed to carry out the principle of expansion to its utmost practical limits, and the valve gear of reciprocating engines should be set so as to give the degree of expansion ENGINES. 31 found to produce the most economical results for the speed required. If the engines are in proper condition the use of a high rate of expansion should not affect their smooth working. The limiting rate of expansion will generally be found to have been reached when loops have been formed by the compression curve in the indicator diagram. 2. Adjustable Links. — The adjustable links fitted are intended for the regulation of the ratio of the work done in the several cylinders. The practice of obtaining equal powers in the cylinders is to be considered of only secondary importance, and the adjustable links should be set to give the most economical results for the speed required as found by trial, provided the differences in the powers developed are not excessive and do not interfere with the smooth working of the engines. 3. Cut off. E.R. Register. — If at any time circumstances arise which render it necessary to adopt a low rate of expansion — say, a cut off later than half stroke in the high-pressure cylinder at about three-fifths the authorised natural draught power, or later than four-tenths stroke at one-fifth that power — explanations are to be given in the special column for remarks in the Engine-room Register, and also on any report of trial. 4. Jackets. — The jacket drains and the steam pressures in the jackets are to be carefully adjusted ; these will require special attention at high rates of expansion in order to avoid undue liquefaction or dryness. 5. Economy. — Although it is of great importance to obtain the maximum economy, it should always be borne in mind that the proper preservation of the machinery is of the first importance. 93. 1. Rates of Expansion for different Speeds. — As early as possible in each commission, trials should be made to determine the most economical rates of expansion and the most suitable pressures of steam in the jackets for different speeds. When steaming at a given speed, the rates of expansion in the cylinders and the steam pressures in the jackets should be varied, and indicator diagrams taken under the varying conditions so that the power developed and steam used under each condition may be compared. 2. Receiver Pressures. — Care must be taken in making these experiments not to work at such a high rate of expansion in the intermediate or low-pressure cylinders as to cause the pressure in the receivers to rise too high. The receiver safety valves will indicate when the limits of safety are liable to be exceeded, but the experiments should be commenced using the lowest rate and gradually increasing up to the highest rate of expansion admissible. 3. Boiler Pressure. — The steam pressure in the boilers should be maintained as nearly as possible equal to the initial pressure required in the H.P. cylinders, pro- vided this pressure is sufficient to ensure the prompt reversing of the main engines, and the correct working of the auxiliary machinery including the steering engine. 4. Indicator Diagrams. E.R. Register— Sets of indicator diagrams, taken under the varying conditions for each speed, are to be attached to the Engine- room Register. 5. When the above particulars are determined for the different speeds they are to be registered so that whenever the speed of the engines is varied there may be no delay in setting the valves and links for the altered power. 94. 1. W 'arming Engines. — Every care is to be taken in the admission of steam to the engines before they have been thoroughly warmed, as there is great danger of 32 ENGINES. serious injury from unequal expansion. This is more especially the case with large cylinders and turbines, and Engineer Officers are to use every precaution when getting under way to warm the engines very gradually (except in cases of extreme urgency). The fires should be lighted in the boilers some time before the engines are required and tlie communication valves opened so that the hot air and steam may pass into the engines and jackets and gradually raise them to the working temperature. 2. Drainage. — It should be borne in mind that the process of warming the engines by the admission of rising steam will cause a large amount of condensation. Care should be taken that all stop valve boxes, steam pipes, separators, turbine casings, slide casings, &c, are clear of water before attempting to move the engines ; similar precautions should always be taken whenever the engines have been stopped even for only a short time. 95. 1. Opening of Steam, Stop Valves. — Steam stop valves are to be opened only to an extent sufficient to give the maximum speed required, without causing excessive pressure on the boiler-side of the valve. 2. Starting Valves. — When the steam for the starting valves is drawn from the main steam pipe, care is to be taken that the slide valves are not blown off their faces by the admission of steam through the starting valves to such an extent as to overcome the pressure on the back of the slides. 96. 1. Water on Bearings. — Every endeavour is to be made to keep the machinery in such alignment, adjustment, and condition of the bearings and other working surfaces, that, with good lubrication, the use of water service at all powers may be avoided as far as possible. The Engineer Officer of the watch is to exercise the utmost vigilance for ensuring the prompt detection of any warming of bearings, &c, and is to see that they are not alloAved to become too warm before resorting to the use of water. Great caution is always to be exercised in first applying water in order to avoid injury to the heated parts from sudden and unequal cooling. When- ever water is used care is to be taken at the end of a passage, before the engines are stopped, that its use is discontinued in time to admit of the surfaces of the journals being throughly covered with oil. Neglect of this precaiition is likely to entail serious injury to any bearings on which water has been used. 2. When using mineral oil only for external lubrication, water should be used as a last resort in the case of hot bearings, and if found necessary to do this, a vegetable oil should be used for the bearings at the same time. 97. Caps and Bolls of Bearings. — When water has been used on the bearings the caps and brasses should be removed at the earliest opportunity for examination, and the bolts of the connecting rods and main bearings drawn back, cleaned, and coated with mineral oil to which a little blacklead has been added, before being replaced. The same precaution should also be taken whenever bearings or couplings are examined, in order to prevent the bolts from setting fast. 98. Toioing, Thrust Blocks, &e. — When vessels are used for towing purposes, special attention is to be paid to the thrust block fittings and care taken that the lubricating arrangements are efficient, ENGINES. 33 99. 1. Turbine Machinery, Shafts, Thrust Blocks, Towing, &c. — In order to preserve the correct alignment of each turbine shaft it should be revolved in sections as rarely as possible, and whenever vessels fitted with turbine propelling machinery are being towed, the propeller shafting is not to be uncoupled, except when damage to the turbines themselves or other exceptional circumstances render such a course necessary. The turbines are to be kept thoroughly drained and the forced lubrication maintained. Particular attention to the instruction contained in the preceding article is to be given. 2. Air Pumps. — If the air pumps can be used it will be advantageous to main- tain a vacuum in the turbine casings, steam being kept on the turbine glands. 3. Disconnecting Turbine Shafts. — If the forced lubrication pumps cannot be worked, the turbines are not to be allowed to revolve but are to be disconnected from the propeller shafts. In this case special attention is to be paid to the lubrication of the special thrust collar fitted for this purpose. 4. Turbine Turning Gear. — The turning gear is not to be used for locking shafts when the vessel is being towed. 100. Turbine Clearances — It is essential for the safe working of turbine engines that the clearances at the dummy turbines should not be reduced below, and for economical working that they should not be increased above, the designed amounts. These clearances and the wear on the turbine bearings are to be frequently checked. 101. Turbine Expansion Couplings. — Frequent examinations are to be made of the expansion couplings fitted in the shafting connecting the main and cruising turbines in order to ensure that the parts are well lubricated, and that an efficient sliding coupling is maintained. 102. 1. Turbines, Drainage of. — When under way care is to betaken that all turbine engines not in use and steam pipes connected with them are thoroughly drained. 2. Turbine Machinery ; Working and Management of. — Further detailed instructions for guidance in the care, management, and working of turbine machinery of the Parson's Marine type are contained in enclosure to A.L., C.N. 35341-1909, of 6th December 1909. 103. Injury to Machinery. — Every precaution is to be taken to prevent injury to the machinery, particularly when in motion, from anything falling on it. 104. Lubrication. — Mineral oil only is to be used for the lubrication of all parts of the main and auxiliary engines which come in contact with steam or feed water, .and, with steam pressures of 155 lbs. and over, heavy filtered mineral oil is to be used exclusively for this purpose. x 1579 r . 34 ENGINES. 105. 1. Passage of Oil to Boilers. — The defects which may result from the presence of oil in the boilers render it imperative that every available means should be resorted to in order to reduce as much as possible its passage into the boilers with the feed water. The oil used on the piston, slide, or air pump rods should be reduced as far as may be found practicable. Where practicable these rods should be lubricated sparingly by means of brushes rather than the oil fittings usually fitted. The oil used should be a pure mineral. Lubricators on cylinder and slide chest covers of auxiliary engines should be removed where possible, and in any case should not be used except in case of necessity. Recesses forming receptacles for oil in continuity with these rods should be modified so as to keep the oil off the rods. The falling or splashing of oil from adjacent parts should be guarded against, especially if any vegetable oil is in use. 2. Under ordinary conditions the water of liquefaction forms sufficient lubricant in the cylinders of the main engines when at work ; but on occasions of large reduction in the speed of engines, or at any time when working slowly with high-pressure steam in the boilers, a small quantity of water should be occasionally introduced into the high-pressure slide casings. 3. When not under steam, mineral oil for preserving the machinery is to be used sparingly ; syringing oil through sight holes on to the working surfaces, or supplying oil by oil cups, is only to be resorted to when time does not allow of the removal of manhole covers. As a general rule the manhole covers of the machinery are to be removed and the internal working surfaces carefully cleaned as soon as possible after the engines are done with. 4. Before closing up the machinery for raising steam, any mineral oil that has collected in the internal parts should as far as possible be removed, and the working surfaces cleaned. 5. When raising steam the cylinder and slide drains of main engines are to be kept in communication with the bilge, and are not to be connected to condensers or feed tanks until the Engineer Officer is satisfied that there is no oil or grease contained in the drainage. 6. Except in cases where ships are fitted with Belleville (Economiser type) or cylindrical boilers, the feed tanks should be cleaned from grease on the first opportunity after each 14 days' ordinary steaming of main engines. (See Art. 115.) 7. The filtering material of the grease filters should be frequently examined, and it should be cleaned after not more than three days' ordinary steaming with main engines and renewed as necessary. Filter grids should be stiffened at the rims and longitudinally, and the whole of the grids should be adjusted to ensure a watertight joint. Where practicable, two thicknesses of towelling should be fitted to as many grids as will not interfere with the flow of the water. 8. The drainage of the steam and exhaust pipes of auxiliary engines is to be led to the drain tanks, and that of the auxiliary engines themselves should be led into the bilges to prevent the admission of oil to the feed water. 9. Whenever the closed exhaust system is in use, all engines fitted with forced lubrication are always to be run on the closed system, and the direct exhaust lead to the auxiliary condenser, where fitted, is not to be used. ENGINES. 35 106. 1. Use of Oil. E.R. Register. — The Engineer Officer is to personally ascer- tain that all the Engine Room watch keepers are fully instructed as to the means of lubrication provided for each part of the Machinery, and as to the kind and amount of oil to be used at each part according to the different speeds of the engines. Reciprocating main engines not fitted with forced lubrication : — Olive oil is only to be used for external lubrication at and above four-fifths authorised full power, and endeavour is to be made, as far as possible, to minimise its expen- diture by mixing it with the greatest proportion of mineral oil that experience has shown to be practicable. At powers immediately below four-fifths authorised full power, special mineral oil (i.e., of a higher grade than the ordinary service mineral oil) should be used alone, and ordinary service mineral oil should be used at the lower powers. If it should be considered necessary to use olive oil alone or mixed with other oils at powers below four-fifths authorised full power, a notation is to be made in the Engine-room Register, stating the reason. 2. In reciprocating and turbine main engines fitted with forced lubrication : — Special service mineral oil only is to be used in main engine forced lubrica- tion systems. Such oil should be pure and free from any admixture of fatty or vegetable oils. A proportion of heavy filtered mineral oil may be mixed with the special mineral oil for the lubrication of the cross-head bearings if considered necessary. 3. Auxiliary machinery : — Ordinary service mineral oil alone is to be used for the external lubrication of auxiliary machinery generally, but a small proportion of heavy filtered mineral oil may be added, if considered desirable, in the case of auxiliary engines fitted with forced lubrication. 4. Oil Drums, &c. — All tanks and drums intended for the reception of oil should be thoroughly cleaned before filling, in order to avoid the ill effects of mixing different oils. 5. Colour of Mineral Oil Drums. — The general appearance' and smell of the " Ordinary " and " Special " mineral lubricating oils for external lubrication are very similar, and it is therefore necessary that in dealing with deliveries of these oils great care should be exercised at all times with a view to preventing one being mistaken for the other. " Special " and " Ordinary " mineral lubricating oils will be supplied in drums painted green and yellow respectively. Rapeseed oil is no longer to be used for lubricating purposes. This oil and "mineral sperm " will be supplied in drums, painted brown. 107. 1. Forced Lubrication Examination of Circulation. — In the case of turbine and other engines fitted with independent oil circulating pumps, before admitting any steam to the engines, these pumps should be started and the lubricating system examined to ensure that oil is flowing freely through all bearings fitted with forced lubrication. 2. Corrosion of Journals. — In order to prevent corrosion of the journals when the engines are not in use, oil which has been ascertained to be free from water should be circulated through the bearings and the engines turned by the turning gear, after the engines are finished with, sufficiently to ensure the bearings being filled with oil free from water. 3. Attention to Lubricating System. — When under way constant attention should be paid to the lubricating system, and the temperature of the oil as it drains from the bearings should be frequently examined. o 2 36 ENGINES. 4. Examination of Oil in System. — When oil lias settled in the drain tanks, settling tanks, or crank chambers, a quantity should be drawn from the bottom for examination and any oil which has become deteriorated should be removed and filtered and used for open auxiliary engines, &c. The strainers should be frequently examined and cleaned. The oil wells beneath the bearings also act as settling tanks and should be cleaned out periodically. 5. Nitrate of Silver Test. — Water settling out from the oil should be tested with nitrate of silver, and if sea water is present, all possible means of its access to the system should be examined and any defect at once made good. 6. Naked Lights. — When opening out the crank chambers of forced lubricating engines, no naked light is to be taken near the engine till the oil chamber has been thoroughly ventilated. In any cases where serious overheating is suspected, the engine should be at once eased, and naked lights, if present, removed from the vicinity of the crank chamber. 7. Admission of Oil to Cylinders.— Constant attention must be given to the means fitted for preventing the oil being carried into the cylinders and slide casings by the piston and slide rods. 8. Thermometers, &e. — Mercurial instruments, such as thermometers, baro- meters, &c, are not to be used in connection with condensers or oil coolers. Receptacles for thermometers (in thermometer box connections) are not to contain mercury, except those fitted in connection with steam or oil-fuel heating fittings. These receptacles are to be of steel, unless they are in connection with sea water, when gunmetal is to be used. 108. Sile7it Blow-off Valves. — When necessary to use the silent blow-off valves, they should be opened with great caution. The steam-tightness of these valves should be frequently attended to. • 109. Precautions after Steaming. — When the main engines are stopped after being under steam , men are not to be sent to work about them until it has been definitely ascertained that there is no steam present, that the vacuum is destroyed, and that the turning gear is shipped. 110. Engines Turned. E.R. Register. — In harbour the main engines are to be turned partly round every day, and a notation to the effect that this has been done is to be made in the Engine-room Register daily. The slide valves are to be moved by the hand reversing-gear. 111. Chocks and Ties. E.R. Register. — All chocks and ties fitted to cylinders, boilers, and other parts of machinery, to prevent them from shifting from the effects of collision, are at all times to be kept in efficient condition ; they are to be examined once in each quarter, and their condition noted in the Engine-room Register. (See Art. 219.) 112. Clearances and Leads. — The greatest care is to be taken when adjusting the various bearings of the main and auxiliary engines ; washers should be fitted ENGINES. 37 whenever the split pins are not hard up on the check nuts in bearings so fitted, and the Engineer Officer should satisfy himself by personal examination at frequent intervals that the fastenings of all fittings which are liable to become loose through the working of the engines are properly secured. When setting up the brasses of the connecting rods, the amount of clearance left at each end of the cylinder is to be accurately measured to see if it coincides with the original clearance and noted for future guidance. The leads of the slide-valve are to be carefully measured to determine the necessary re-adjustment through wearing down. Care is especially necessary in the case of fast-running engines. 113. Examination of Machinery. — After a vessel has steamed about 20,000 miles, the following examinations, adjustments, &c, of the machinery should be carried out in a thorough manner : — Cylinders.- — Ascertain the condition of the walls and gauge the diameter, both in the athwartship and fore and aft directions at the middle and ends of each cylinder ; the tightness of the cylinder jackets should also be tested if it is considered necessary, and the liner bolts examined. Pistons. — Gauge wear on metallic rings, and see that all the springs are efficient ; adjust the restraining edges of restrained rings as necessary to keep them efficient ; also note the clearances at the ends of the stroke. Piston rods. — Test the rods for straightness and parallelism, see that the nuts are tight, that the metallic packing is in good condition, ascertain that the crosshead pins are parallel with the crank shaft, and adjust the guides as necessary. Slide valves. — Gauge wear of liners and spring rings of all piston valves, and see that they are efficient ; adjust restrained rings if fitted ; examine the faces of the flat valves, and adjust the relief arrangements ; care should' be taken not to screw up the packing, if so fitted, more than necessary to keep the rings at the back steam-tight, and to keep the valves in position ; particular care is necessary when india-rubber packing is used, owing to its liability to swell under the action of mineral oil. Check the positions of all the valves, and compare with the original settings. Slide valve rods. — Examine nuts and check nuts by which the valves are secured to the rods ; see that the rods are parallel and the metallic packing is efficient ; and adjust the guides as necessary. Connecting rods. — See that these rods are in line with the piston rods ; adjust brasses as necessary, keeping in view the clearance of the pistons. Particular care is required with vertical engines to prevent the crank-pin brasses from becoming slack, as any " hammering" on the centres will tend to split the pistons. Crank and propelling shafting. Thrust 'Bearings. — Remove all bearing caps and examine journals ; test the conditions of alignment, making such gauges or templates as will enable this to be done with facility ; rectify any tendency to imperfect alignment which the machinery may develop in working, as imperfect alignment is a frequent cause of heated bearings ; the alignment of the crank shafts should be tested both when the engines are cold and also when under the temperature of working condition ; examine condition of thrust bearings, and see that the crank shafts are not forced forward ; see that all coupling bolts are in good condition. The outboard portions of the propeller shafting to be examined as provided for in Arts. 242 et seq. o 3 38 ENGINES. Eccentrics, straps, and rods. — See that the eccentrics remain an accurate fit on the shafts, and that the keys are in good condition ; gauge their diameters to ascertain if they are worn oval, and rectify any inaccuracy ; adjust the straps and rods, keeping in view the setting of the slide valves. Link motions.- — All the pins, bushes, brasses, &c, to be examined and adjusted as necessary. Air-pumps. — All the valves and guards to be carefully examined and renewed where necessary ; see also that the plunger packing is efficient. The clear- ances at the end of the stroke are also be ascertained and corrected as necessary. Condensers. — The condition of the tubes, and ferrules, and the tightness of the tube ends in the tube plates to be ascertained and defects remedied. (See Art. 116 et seq.) Holding-down bolts and other fastenings, &c, to be examined to ascertain whether they are secure and efficient, Auxiliary engines, &c. — Such auxiliary engines as could not be overhauled while the vessel was under way, and all other parts of the machinery, are to be well examined and all defects made good, so that as far as possible the engines shall be in a state of thorough efficiency. 2. Occasional Examinations. — In the cases in which vessels do not make lengthened runs, the examinations above mentioned are to be carried out as opportunities offer, but the whole of the parts enumerated should be thoroughly examined during a period of 12 months. The Engineer Officer must determine for himself, knowing the general condition of the machinery, the order in which such examination should be made, and also whether it may be necessary to examine any portion more frequently. 3. Pistons of Horizontal Engines. — The wearing down of the pistons in hori- zontal engines is to be carefully watched, and they are to be lined up to the central position when required ; the packing rings are also to be turned some distance round as they become worn. 4. E.R. Register. — Each of these examinations, with full information con- cerning the state of the parts examined, and the adjustment or repair carried out, is to be noted in the Engine-room Register. 5. While machinery is opened out for examination or repair and when closing up, every necessary precaution is to be taken to prevent anything lodging, falling into, or remaining inside or upon any part of the main and auxiliary machinery ; which would be likely to lead to obstruction or injury when the machinery is in motion. A responsible officer is on all occasions to satisfy himself that the machineiy is entirely free from tools, starting screws, loose bolts and nuts, dirt, or any other obstruction before the several parts of the machinery are closed up. 114. Preservation of India-rubber Valves. E.R. Register. — India-rubber valves become defective when exposed to the action of oil and grease, which softens them and destroys their tenacity and elasticity. They should be washed occasionally in a soda solution to remove any greasy matter which may have adhered to them. To prevent overlapping they should be cut if necessary. These valves should be examined periodically, and their condition at each examination noted in the Engine-room Register. 115. Feed-water Tanks. E.R. Register. — The feed-water tanks should have slabs of zinc suspended in them, in order to prevent corrosion of the steel, care being ENGINES. 39 taken to fit them as directed in Art. 164 respecting the zinc slabs suspended in the boilers. These tanks and zinc slabs should be examined and cleaned at least once a quarter and their condition noted in the Engine-room Register. {See Arts 105 and 347.) 116. 1. Tubes of Surface Condensers. — The tubes of the surface condensers are to be thoroughly examined from time to time, and if they require cleaning, they are to be drawn for that purpose should time permit, unless the construction of the condensers will admit of its being done while they are in place ; in either case they are to be kept perfectly clean. 2. Cleaning Condensers. — When the tubes are coated with grease internally, they may be cleaned by sponging them out with brushes dipped in a strong solution of soda ; and it may sometimes be advisable to cleanse the condensers of grease by filling them with such a solution, and allowing it to remain in them for some time. 117. 1. Condensers to be kept Dry. — The covers and doors of the foot and delivery valve chambers are to be taken off when the engines are not likely to be used for some time, and all the condensed water drained out of the condenser and hot-well, which are then to be kept dry. The covers and doors are not to be replaced until the engines are required to be in readiness for steaming. 2. If the condenser casings are of iron, zinc plates or bars should be used to protect them ; if of gun-metal, brass, or copper, steel plates or bars are to be used for this purpose. 3. Protective Slabs for Condensers, &c. E.R. Register. — The protective slabs, discs, or bars fitted to surface condensers, double distillers, or evaporators, are to be regularly inspected, cleaned, and renewed, care being taken, when securing the connections, that good contact is made. The results of the inspection are to be noted in the E.R. Register. 118. 1. Decay of Condenser Tubes. — When gun-metal, brass, cr copper is adopted for condenser cases, a more rapid decay of the tubes than in the case of iron condensers may be expected ; the general effects being marked evidence of corrosion through all its stages up to extensive perforation. 2. Although this condition is not wholly absent in tubes where the condenser shells are of iron, it manifests itself in its severest form where the condenser shell is of metal with the circulating water flowing round the tubes, and in a less degree where the circulating water flows through them. 3. In every case the corrosive action originates on the condensing waterside of the tubes affected. 4. Interior of Shell. — To arrest this action in cases where the circulating water flows through the tubes, it is necessary to insulate as far as possible by the application of a stiff wash of cement, the interiors of the condenser covers, the tube plates and the interior of the ends of the tubes and ferrules. In cases where the circulating water flows round the tubes, the condenser shell should be similarly treated as opportunities occur. This operation would generally involve the withdrawal of the tubes, and it is not considered expedient to undertake so much work for the purpose of effecting this object alone ; but o4 40 ENGINES. whenever the removal of the tubes is taken in hand for any other purpose, the Engineer Officer is to take the necessary steps to provide for the complete work described being carried out at the same time. 5. Cement Wash. — Care should be taken when applying tbe cement wash to the tube plates, &c, to coat the inner surface of the ferrules and the internal portion of the tube ends as far inwards as possible by using a small brush, so as to leave a slight protective coating of cement in the tubes without restricting the inlet area to any serious extent. t>. Steel Bars. — If corrosion is taking place in any condenser, the number of protective slabs should be increased and the positions chosen for these should be as close as possible to the affected parts. In the case of condensers where the circu- lating water flows round the tubes, where slabs cannot be fitted, steel bars are to be used and screwed into solid metal capnuts made to fit the stuffing boxes in tube plates, tubes being drawn in the proportion of 1 in 300 to admit of the insertion of these bars in tube plates (both ends) and equally distributed over the whole area. 119. 1. Measure to arrest Decay. — Engineer Officers, are to use their best endeavours to keep themselves acquainted with the general state of soundness of the tubes, and will adopt not only the measures indicated, but such others as may suggest themselves as being applicable to each particular case. 2. Defective Tubes, Report.— All instances of condenser tubes becoming defec- tive by perforation, splitting, local corrosion, or in any other manner, are to be reported by letter, giving a description of the defect, the position of the defect in the tube, and the tube in the condenser ; the positions relatively to the defect of the sea inlets, exhaust or drain pipes and their baffles, and protectors (with condition of these) ; the character and quality of the material of the tube ; the name of the maker of the tube, or such information as will assist in tracing him ; the opinion of the ship's Officers as to the cause of the defect, and proposals for the avoidance of the recurrence of such defects. Outline sketches showing the relative positions of the defect and the fittings mentioned should accompany the report. 120. 1. Indicators. — The Engineer Officer is to see that the Indicators are kept in an efficient state, so that, in addition to being able to ascertain the power the engines are developing, he may at any time, by means of an Indicator diagram, be able to form an opinion of the working of the internal parts of the engines. 2. Indicator Diagrams. E.R. Register. — When under steam, Indicator diagrams are to be taken at least daily, or oftener if any material variation in the power occurs, except in Scouts and Torpedo Boat Destroyers. At the same time, the force of the wind and its direction relative to the ship, and the state of the sea are to be registered, so that correct average results may be ascertained. In Scouts and Torpedo Boat Destroyers, diagrams are to be taken occasionally to enable an opinion to be formed as to the working of the internal parts of the engines. When not so taken the reason for the omission is to be stated in the Engine-room Register. 3. Data on Diagrams. — The following particulars are to be given on all indicator diagrams : — Date. Steam Pressure. Cut off. Scale. Time. Vacuum, Receiver Pressure, Mean Pressure. Cylinder. Revolutions. Jacket Pressure. I.H.P. Closed Exhaust Pressure. Diagrams to be marked top and bottom to show from which end of the cylinder they are taken. ENGINES. 41 121. 1. Closed Auxilary Exhaust System.. — In vessels fitted with closed axixiliary exhaust system, the system is to be used in harbour and at sea when water is required to made by the evaporators. When proceeding independently, the system should always be in use, any steam not required for making water being admitted to the L.P. receivers or turbines. 2. When engaged in evolutions in company with the squadron or under any other circumstances in which the main engines are likely to be subject to great changes in speed or to sudden stoppage or reversal the connections to the L.P. receivers or turbines should be kept closed. 3. E.R. Register. — When the» system is in use a note to that effect is to be inserted in the Engine-room Register, and the pressures in the auxiliary exhaust pipe and vacuum in the auxiliary condenser are to be recorded every four hours. The water made by the evaporators is to be entered in the proper column. 4. In order to assist the Officers in charge of machinery and the Engine-room Staff generally in the management of the system, the following information is added : — (a) The object of the piston relief valve leading from the auxiliary exhaust pipe to the condenser is to provide a ready escape for any surplus of exhaust steam not required in the evaporators, L.P. receivers or turbines, and particularly for any sudden surplus consequent on the use of the steering engine, hydraulic engine, boat hoist, or other intermittent working engines, and also to maintain generally a steady pressure in the exhaust pipe of the amount desired. It is important that the piston relief valve should be maintained in an efficient working order. As the piston valve, if kept properly free, cannot be relied upon to be quite steam-tight, a locked valve is provided on the pipe leading from the valve to the condenser to enable the condenser to be isolated for repair. This valve is locked open and should only be closed when the condenser is not in use, a suitable instruction plate to this effect being attached to the valve opening gear or other prominent position. (b) The piston relief valve to the low-pressure receiver will prevent the pressure in the exhaust pipe from being interfered with by fluctuations of pressure in the receiver ; also, this piston relief valve should be set to lift a few pounds below that at which the piston relief valve to the condenser is adjusted, as by this means the passage is ensured to the L.P. receiver or turbine of the surplus exhaust steam not required in the evaporator coils. (c) These piston valves are provided with lifting gear so that they can be readily moved by hand, and they should be kept free and moved frequently when steam is up. The valves should also be taken out occasionally and cleaned. (d) The pressure to be maintained in the auxiliary exhaust pipe will depend on the quantity of water reqiured from the evaporators and also, when . at sea on the pressure in the L.P. receiver or turbines. When in harbour and also when steaming at low speed, it will generally be practicable to obtain all the water required from the evaporators with exhaust or coil pressures considerably below the 25 lbs. which is the limit to which the system can be worked. These pressures should always be kept as low as possible consistent with making the water required and with ensuring the flow of the surplus steam to the main engines. 42 ENGINES. [e) Owing to the auxiliary exhaust service being in this system shut off from the condenser, the production of a considerable vacuum in the con- denser is made readdy possible. Advantage should be taken of the vacuum in the condenser to increase the production of the evaporators and so allow the lower exhaust pressures to be used. The formation of scale on the evaporator coils is much reduced by emptying the evaporators to the bilge or sea every six or eight hours. When working on a vacuum care should be taken that no cocks are opened or allowed to leak which will admit air into the water space of the evaporator. (/) In order to limit the amount of vacuum which can be produced in the evaporator shell, vacuum control valves are fitted to the vapour outlet pipes. These are set so as to close with a vacuum of 10 inches in the evaporator shell or less as may be desired ; they should be very frequently moved and examined and kept smooth and free to ensure their con- tinuous and sensitive action. As a sudden opening of these valves when they are acting to limit the vacuum might cause priming, the gear for moving them by hand is arranged so that it can only be used to forcibly close the valve, the opening being effected by the action of the spring only. (g) When changing from open to closed auxiliary exhaust the speed of the circulating and other auxiliary engines liable to be affected should be first increased and again adjusted to the requirements after the change has been satisfactorily made. / 122. Auxiliary Machinery. E.R. Register.— The auxiliary machinery is to be examined frequently, and all examinations and repairs are to be noted in the Engine-room Register, and auxiliary engines not in use are to be turned by hand daily. 123. Telegraghs. E.R. Register. — The condition of the instruments fitted on board for telegraphing signals in connection with the machinery is to be noted at the end of every week in the Engine-room Register. 124. 1. Steering Engines, Telegraphs, &c. Examination. E.R. Register. — The Steam Steering Engine, and its controlling gear, and all telegraphs and their shafting, including the Helm Signal Gear from the rudder head to the drum or wheel which receives the wire halyards, are to be examined personally once a week by the Engineer Officer, or competent subordinate detailed by him, and the result of this examination is to be recorded in the Engine-room Register. On all occasions before getting under way a further examination is to be made, and the Engineer Officer is to satisfy himself by personal inspection, and by actually working the steering gear and telegraphs, that these fittings are free from obstruction and in good working order, care being taken that the instructions issued with telemotor controlling gear are strictly observed. A report to this effect is to be made by the Engineer Officer to the Commanding Officer at the same time that the main engines are reported ready. 2. Inspection of Rudder. — Whenever the rudder is required to be worked by steam, the Engineer Officer is to satisfy himself, by personal inspection, or by the ENGINES. 43 report of a competent subordinate detailed by him to make the inspection, that the rudder is unlocked, and the locking bolts stowed in the place provided for them when not in use, before the controlling gear of the Steering Engine is connected and steam is admitted to the engine. 3. Care when Steering Gear has oeen Disconnected. — Whenever the Steering Gear has been disconnected from the Steering Engine, special care is to be taken before vessels get under way, during the examination and working referred to in clause 1, to ensure that the gear and engines are properly connected, so that when the helm is placed hard over both ways the gear is well clear of the stops. For this purpose the rudder, after connection to the engine, is first to be worked by the engine before the deck gear is connected, and should be put over gradually both ways to intermediate angles, and the angles of the rudder compared in each case with the angles recorded on the indicator at the engine, to ensure that the readings agree. When the deck control gear is connected a similar procedure is to be followed. 125. 1. Evaporating and Distilling Apparatus. — The attention of the Engineer Officer is directed to the necessity of maintaining the evaporators in a condition of through efficiency, and as their continual and successful working depends largely upon the conditions of steam pressure, density, height of water, and state of heating surfaces under which they are worked, it is expected that he apply himself to the determination of the best working condition for the particular class of apparatus in his charge so as to obtain from it the maximum production at the minimum of cost in coal. He should also occasionally test the water distilled to see that it is in a pure state and free from salt, and he should see that the pumping arrangements, whether hand or steam, for filling the receiving tanks are kept clean and in good order. The density in the evaporator should never exceed 30° by hydrometer. 2. 'Testing. — After cleaning the coils, and on completion of repairs to an evaporator, the portion which is subjected to the pressure of the primary steam, should, if practicable, be tested by steam or water. 126. 1. Air Compressors. — After using the air-compressing machinery, great care is to be taken to see that the engines, pumps, separators, charging columns, and reservoirs are blown out and well drained of water. The valves on the pressure gauges of the separators should be left open, so that any pressure left in the pump or separator may be indicated to avoid accidents in disconnecting the pumps, &c. 2. Spare Leathers. — A set of spare leathers should always be kept in the presses supplied, as it is found that to ensure the leathers being more efficient, the act of pressing them should be divided into several operations extending over two or three days. 3. Testing. — The Torpedo air-compressing machinery, reservoirs, columns and air pipes are to be tested to the full pressures once a year, and the whole of this plant should be tested at the same period. The Engineer Officer is to be respon- sible for testing as much of this machinery as is placed under his charge by clauses 1 and 4 of Art. 15. All H.P. air bottles ashore or afloat, besides being water-tested periodically in place are to be unsweated, cleaned, and proof-tested for expansion by the Dockyards at the first opportunity which occurs after the bottles have been four years in actual use, and every four years afterwards. Instructions as to the testing of the various parts by water pressure are supplied with each set. 44 ENGINES. 4. E.R. Register. — A notation of this annual test is to be made in the Quarterly- Report at the end of each Engine-room Register. 5. Oil for Lubrication. — The oil for lubricating the internal parts of the pump should be neatsfoot, or, if not supplied, an animal oil 6. Water for Lubricating. — The water used for lubricating the internal parts of the pumps should be free from lime and other impurities, and should be distilled if possible. 7. Clearance. — Owing to the very small clearances allowed in the air- compressing pump, great care is required in the adjustment of the bearings. 127. 1. Lubrication of Air Compressors. — Air compressors are never to be run without the continuous injection of water and a small quantity of light oil, about one drop per second for each compressor. The level of the crank chamber oil in electrically-driven compressors should be kept as low as possible to prevent the splashing on to the cylinder walls and the passing over of crank chamber oil into the air system. 2. Precaution when Levelling Air System. — The operation of levelling up different parts of the air system, where one part is only of small volume, is not to be done too quickly, owing to the risk of explosion of any oil which may have collected, if too sudden a generation of heat occurs. 128. 1. Refrigerating and Ice-making Machines : Cold Air Type. — The wooden air trunks and ice boxes fitted to refrigerating and ice-making machines of the cold air type, are to be carefully smoke-tested whenever the machines show a falling-off in performance, and any leakage detected should be made good. 2. The internal lubricants used for the compression and expansion cylinders should be limited to the lowest possible quantity. 129. 1. Refrigerating, Ice-making, and Magazine Cooling Machines : Ammonia (NH S ) and Carbonic Anhydride (C0 2 ) Types.— The instructions supplied with ammonia and carbonic anhydride machines furnish reliable information as to the best method of starting, charging, and working the plant ; also as to the best method of packing the compressor gland, and as to testing the circuit. The speed of the machine is in no case to exceed the revolutions per minute stated on the drawings and instructions supplied. 2. Owing to the small clearances in the compressors, great care is required in the adjustment of the bearings. 3. Oil for Compressor Gland. — Mineral oil only is to be used for sealing the compressor gland. If the machine is not expected to be required for a time, the packing should be withdrawn from this gland. 4. Air and Gas Cocks. — Cocks are provided at the top of condenser and of refrigerator to prevent accumulation of gas. These cocks are to be opened at least once in each watch for a short period when the machine is at work, and kept open when the machine is not in use. 5. As hydrogen gas is liable to be generated in the condensers and refrigerators of these installations, naked lights are not to be brought near the ends of the escape pipes from the condenser or refrigerator. ENGINES. 45 6. Brine Solution. — Calcium chloride solution only is to be used for the brine ; a sea water or a common salt mixture will have a quicker deteriorating effect on the refrigerator coils. 7. Tests of Circuits. E.R. Register. — The compression cylinder and coils are to be water-tested annually ; in the case of ammonia compression machines to 1,500 lbs. per sq. in., and in the case of CO, machines to 2,000 lbs. per sq. in. The results of these tests are to be noted in the Engine-room Register. The coils are to be first examined externally for any signs of corrosion, and internally for any deposits, and are to be blown through by air or steam for this purpose till clear and clean. 8. Should these machines show f alii ng-off in efficiency, the coils are to be blown through, and the compressor pistons and valves examined for tightness. 9. The circuit is to be tested for tightness both under conditions of pressure and vacuum before re-charging. 10. Magazine Cooling Machinery ; Trials every three months : E.R. Register. — In order to ensure the machinery being kept efficient and to give the Engine-room staff experience in its working ; the whole of the magazine cooling machinery is to be worked continuously for thirty hours at intervals of not more than three months, whether the temperatures of the magazines exceed 70° or whether they do not. During six hours of this period the machinery is to be worked continuously at full output. The results of this trial are to be noted in the Engine-room Register on the day of trial. In ships of the 4th Division of the Home Fleet the magazine cooling machinery is to be worked for a period of thirty hours when all boilers are alight for annual trials, and a half-yearly trial is to be carried out with only such boilers alight as may be necessary at the time. The condensers and coolers should be kept empty and dry when not in use. 130. 1. Ammonia Machines. Drenching Arrangement. — The water service fitted to enable the ammonia connections to be quickly drenched in the event of a sudden leakage of ammonia is to be tested on every occasion of starting the machine. 2. Leakage of Ammonia. — Generally, a slight leak of ammonia can be dealt with and the machine approached if a piece of wet waste or similar material be held over the mouth and nostrils, but in the event of a bad leakage of ammonia, or should the shut-off valves be found defective when re-packing the compressor gland, the whole charge is to be blown out of the machine. The emptying pipe is always to be kept in position and a bucket of water placed near the machine, so as to be readily available for this purpose. 3. Water for filling Ice Moulds. — Care is to be taken that only water of a temperature not greater than that of the atmosphere is used for filling or replenishing the ice moulds. The use of hot water for this purpose is dangerous, and is strictly prohibited. 4. Pressure Gauges. — Special steel pressure gauges are supplied for use in the ammonia circuit. The ordinary service pattern pressure gauges should not be used except in case of absolute necessity, and then only for a short period, as the ammonia acts on the metal of which these are constructed, and very quickly causes deterioration. 131. 1. C0 2 Machines. Ventilation and Precautions.— The ventilation of the com- partment in which C0 2 machines are placed is to be kept as efficient as possible, 46 ENGINES. and whenever machines of this type are in use, a lighted candle is always to be placed on the deck near the machine, as a precautionary measure, to indicate the presence of any serious leakage of C0 2 gas. ' 2. In the case of a large leak in a C0 2 machine, such as due to the safety disc bursting, it will usually be impossible to close the valve to the condenser sufficiently quickly to save any portion of the charge, and where the machine is situated in a small compartment, no attempt should be made to do so, but the compartment should be temporarily left. 132. 1. Ammonia and CO., Flasks. Tests and Examination. — Each flask containing ammonia or C0 2 is to be examined before receipt into store, to ascertain that it has passed the prescribed tests, and is to bear the following marks : — A manufacturer's mark, a rotation number, an Admiralty Overseer's mark with date, and a water pressure test mark with amount and date. The weight of the flask empty with valve but without cap, and the greatest permissible amount it may contain is also to be stamped on the flask. The marks are to be made on the hemispherical end and are to be permanent and easily visible. A plate is to be affixed to each flask showing the nature of its contents, and containing directions that the flask is to be kept cool and not be exposed to the heat of the sun or any artificial heat. 2. Water Test. — Each flask is to be water-tested, before delivery, to 2,000 lbs. pressure per square inch in the case of ammonia flasks, and 3,500 lbs. per square inch in the case of C0 2 flasks, without any permanent alteration of form, and must not show the slightest leakage. The valve box is to be in place during the water test, and, wherever practicable, the valve box is to be tested with valve open and with valve shut. 3. Valve Fittings. — The valve fittings on flasks are always to be protected by a steel cap, and in cases where ammonia flasks are immersed, provision is to be made to preserve the steel valve box and fittings. 4. Care is to be taken when handling or transporting the filled flasks ; they are to be enclosed in wooden cases, and must not be dropped nor be subjected to rough usage. 5. When a flask is emptied a distinguishing mark to that effect is to be painted on it. 6. Tests to be Repeated and Flasks Re-annealed. — The water pressure test is to be repeated at least every two years, and the flasks are to be close annealed every four years, and are to be water-tested immediately after the re-annealing. The dates of each water-test and of each re-annealing to be stamped on the flasks with the Inspecting Officer's marks. 7. The number of flasks kept in store is to be arranged so that this order as regards water-testing and re-annealing can be complied with, each Yard making the necessary arrangements so that these instructions can be carried out for all flasks in store and for those supplied to vessels attached to that port. 8. Record of Tests. — A record is to be kept of all tests and re-annealing, and copies are to be sent to the Admiralty. 9. Flasks Failing on Testing. — Flasks which fail in testing are to be destroyed or rendered useless ; and a report of such failure is to be forwarded to Admiralty for record purposes. ENGINES. 47 10. Flasks to be Painted. — Each flask is to be painted externally, care being taken that the record of tests, &c, stamped upon it are left legible. The paint to be removed during the water test. 133. Precautions when Refilling Flasks. — The following precautions are to be taken when flasks require refilling : — 1. Each flask is to be completely empty and to be thoroughly dry before being refilled. The contents of each flask must not exceed the following quantity : — Ammonia flasks— Half a pound per lb. of its water capacity. C0 2 ,, Two thirds of a pound per lb. of its water capacity. 2. Every flask is to be carefully weighed before and after filling, and in order to ensure the correct amount being inserted, the weights are to be independently checked by the Firm and by the Inspecting Officer attending the filling. 3. Each flask is to be packed in a suitable wooden case for protection during transit. When the flask is filled the nature of the contents is to be plainly marked on the case, and directions painted on it that it is to be kept cool and is not to be exposed to the heat of the sun or any artificial heat and must not be dropped nor be subjected to rough usage. 134. 1. Ammonia Flasks : Storage of. — Flasks containing ammonia or C0 2 are to be stowed in a cool place, under projection from the sun or other source of heat, and, if more convenient, they may be submerged in fresh water in open tanks. They are to be stowed at some distance from sleeping quarters, and provision is always to be made for readily drenching ammonia flasks in case of an escape of gas. 2. Precaution before going into Action. — In the event of a ship going into action the gas is to be blown out of the machine, and the charged flasks are to be landed or emptied if arrangements cannot be made to stow them in such a position as to avoid any possibility of their being struck by missiles or debris. 135. 1. Internal Combustion Engines, Naked Lights, Precautions with Motor Boats. — The instructions issued by the makers of the various types of internal combustion engines are to be generally followed in their care and management. 2. When opening out the internal combustion engines, electric lamps, the connections of which are in good order and not liable to sparking, should be used if possible. No naked light is to be brought in the vicinity of the vaporisers or crank chambers until all inflammable gas has been expelled. 3. The inflammable vapour which may be formed, being heavier than air, its dispersion from tanks and closed spaces by ordinary means of ventilation is very difficult. The use of bellows or windsails will assist in expelling the vapour. In motor boats especial care is necessary. 4. The ignition circuit throughout must be carefully insulated and the electric leads properly supported. External sparking is, as far as possible, to be guarded against. 48 ENGINES. 5. Fuel Tanks. — Fuel tanks and all fuel pipes and connections are to be regularly examined, and their freedom from leaks ascertained. 6. Matches. — Matches or lamps are on no account to be brought in the vicinity of the fuel tanks, or lockers. 7. Cans for containing inflammable oil, whether empty or not, must be securely closed and stowed in the locker provided. When not required to be open, the locker is to be properly closed, and is not to be used for any other purpose. 8. If fire extinguishers are supplied for motor boats they are always to be carried in the boat, and the crew instructed in their use. 9. Motor Boats, hoisting in. — The supply of oil fuel to the motor is to be shut off before the boat is hoisted in board. 136. 1. Vaporisers. — -The vaporisers should be cleaned at regular intervals, the frequency of which will depend upon the quality of the oil and the number of hours at work. 2. Crank Chambers. — The crank chambers should be cleaned out at regular intervals and filled with clean oil. 137. 1. Lubrication. — Special arrangements for lubricating the cylinders of internal combustion engines have generally been found unnecessary. Where necessary, special mineral oil is to be used, but if unprocurable, ordinary service mineral may be used, in which case the pistons and cylinders are to be more frequently examined for deposits of carbon. 2. Oil Level. — The level of the oil in the crank chamber is to be kept as low as is found just sufficient for the lubrication of the bearings. Any excess of lubricating oil is found to pass the pistons into the combustion space, where it burns, fouling the cylinders and increasing the expenditure of oil for combustion. 138. 1. Cylinder Temperatures overheating. — The temperatures of the lubricating oil and the circulating water discharge should be frequently taken during the running of the engines. The rise of temperature of the circulating water discharge should not exceed that obtained during the trials of the engines. 2. Cylinder Jackets and Covers. — The cylinder jackets and covers are to be examined regularly, and any deposits from the circulating water removed from the surfaces. 3. In the event of the cylinders overheating internally or the circulating water having an unusual temperature, the jacketed surfaces in contact with the cooling water should be cleaned at the earliest opportunity. 139. 1. Clutch. — The clutch of internal combustion engines so fitted, is to be frequently examined, the surfaces transmitting the power lined up or refaced as necessary, and the amount of wear carefully noted. 2 Starting Reservoirs ; Motor Baats.— Where motor boats or other engines are provided with compressed air starting arrangements, care is to be taken to recharge ENGINES. 49 the air reservoirs after starting, and to keep them charged and ready for use whenever required. 3. Air Reservoirs, test of ; E.R. Register. — The periodical test of air reservoirs of internal combustion engines so fitted, are to be carried oirt as laid down in Art. 126. A notation of the test is to be made in the Quarterly Report at the end of each Engine-room Register. 4. Motor Boats when turning. — It will generally be found with motor boats that a minimum speed of revolution exists below which the engines are liable to stop under a sudden use of the helm. This speed should be noted and inserted among the details in the ship's steam manual. 140. 1. Pistons and Valves. — The pistons and valves of internal combustion engines are to be kept clean and in good condition, in order that the work of the engines, may not be impaired by leakage during compression. 2. Diagrams ; Diesel Engines. — Indicator diagrams are to be occasionally taken from internal combustion engines to ensure that they are working correctly. 3. In ships fitted with Diesel engines, the blast pressure should be maintained as low as possible consistent with obtaining the necessary power from the engine. 4. The firing in the cylinders of internal combustion engines should be observed regularly to ascertain that the oil fuel injected is correctly burnt and does not accumulate. This is particularly important in engines of the Diesel type, and can be tested by opening the indicator cocks. BOILERS. 151. Acquaintance with Construction, &c, of Boilers. — The Engineer Officer is to make himself thoroughly acquainted with the construction and staying of the boilers, and with any arrangement or fitting that may require special care or mode of working ; and he is to see that the other Engineer Officers are well acquainted with these particulars. 152. 1. Draiving of Boilers. — When any ship is fitted with new boilers, or the boilers are thoroughly repaired in a Dockyard at home or abroad, the Dockyard Officers will furnish the Engineer Officer of such ship with a drawing showing the construction of the boilers, the nature of the material, and the original and present thicknesses of the plates and stays ; and with a copy of the report of examination and drill or other tests made to ascertain the wear and waste at such time of repair, and with any other information which may be of value in connection with the boilers. 2. A copy of the report by the Dockyard Officers giving the results of their examination of the boilers, with drill or other tests, if any have been made, is to be placed in the Captain's ship's book, to which the Engineer Officer should be at liberty to refer. 153. S. 353b. S. 467a. History Sheet. — In the case of water-tube boilers, the history of the boiler-tubes should be kept recorded in Forms S. 353b or S. 467a, in accordance with the instructions printed thereon. * 1679 p 50 BOILERS. 154. 1. Responsibility. — The Engineer Officer is responsible for the safety and condition of the boilers under all circumstances, and he should keep himself thoroughly acquainted with their state, and see that every effort is made to keep them efficient and fit for use, special care being necessary when they are becoming worn. 2. Durability. E.R. Register. — He is to exercise care and judgment in estimating the probable period of the durability of the boilers for insertion in the Engine-room Register. He is not to consider that this responsibility is in any way lessened by his having reported the state and durability of the boilers in the Engine-room Register, or by a report having been made by the Dockyard Officers that the boilers would be fit for work for any specified time. 155. 1. Load on Safety-Valves . E.R. Register.— The Engineer Officer is to report to the Captain, should he at any time consider it necessary to reduce the load on the safety-valves, and a survey is to be held by two Engineer Officers, if available, for the purpose of reporting as to the necessity for the reduction of pressure. Subject to the reports and with the approval of the Captain and the sanction of the Senior Officer present, the load is to be reduced as necessary. The amount of the reduction, and the reasons for making it, are to be stated in the Engine- room Register, and reported to the Commander-in-Chief, for the information of the Admiralty. (See also Arts. 220 and 376.) 2. Proposal to Reduce Pressure. — Whenever a proposal is made by Dockyard Officers to the Admiralty to reduce the pressure of the boilers in any ship in commission, the Captain or Officer in command, and the Engineer Officer of the ship, will be informed that such proposal has been submitted for the consideration of the Admiralty, and that the result will be communicated to them. 156. 1. Condition of Interior of Boilers. — The Engineer Officer should be at all times cognisant of the general condition of the interiors of the boilers, and be fully satisfied, by personal inspection, that no material deposit, either scale or grease, is present on the heating surfaces which may produce overheating ; and that no undue corrosion is taking place. 2. Measures to be taken if doubt exists. — Should he at any time have reason to believe that any deposit is present, he will not be justified in working the boilers at powers necessitating the use of air pressure, excepting in cases of extreme emergency, under the direct orders of the Captain, who should be made fully acquainted in writing with the risk involved. 3. Deposition of Scale. Cause of overheating.— If the deposition of scale cannot be wholly prevented, it must be very carefully watched, and every avail- able opportunity taken of thoroughly cleaning the surfaces exposed to heat. It must be borne in mind that for the efficient working of boilers of modern type with the high temperatures consequent upon the use of fan draught and high- pressure steam, scale, however thin, or whatever its character, cannot be dis- regarded, and which, if allowed to accumulate, will certainly tend to overheating and consequent injury. 157. 1. Danger of Oil in Boilers. — Experience shows that the presence of mineral oil in the boilers, even when worked with fresh water, aids in the formation of a BOILEBS. 51 deposit which attaches itself to all vertical surfaces and to the under sides of horizontal ones. (See Arts. 104, 105.) 2. Blow-out Arrangements. — Where surface and bottom blow-out arrangements are fitted, the water in all boilers should be scummed and blown down at frequent intervals to get rid of the grease and deposits which experience shows collects. Marks should be placed on or adjacent to the water gauges showing the proper height of water in the boilers with regard to the scum pans. All boilers under steam should be scummed and blown down at least twice daily and on fires being allowed to die out. . In Babcock and Wilcox boilers, where greasy deposits are observed to be greater under the main feed inlet, the corresponding side of the boiler should be blown down more frequently than the other. Boilers of this type should be blown down at least twice each watch, and should, unless free from scum, be scummed at least once each watch. 3. Oil in Boilers. — No oil of any kind is to be put into the boilers for any purpose whatever. 158. 1. Deposit Round the Tube Ends. Draicing Tubes. — In boilers in which water surrounds the tubes, rings of deposit usually form around the tube ends at their junction with the tube plate, and when such accumulations unavoidably occur, and prove to be difficult of complete removal, a sufficient number of tubes should be drawn whenever opportunity offers for this purpose. The presence of such deposits is liable to cause leaks between the tube ends and the tube plates. 2. Tube Ends annealed before Replacing. — Whenever tubes are withdrawn, care should be taken to anneal the ends before replacing them, and when appreciably thinned in the process of rolling, new tubes should be fitted. 3. Deposit on Surfaces and Bulges. — Other parts necessarily requiring close . attention with respect to the presence of deposit are the furnaces and the sides, tops, and backs of combustion chambers, as, wherever great heat prevails, bulges will be produced if the surfaces are not clean on the water side, even Avhen there is no shortness of water. 4. In some cases the parts most liable to be affected may be protected by the application of a brick lining, or by local protection by fireclay and covering plate in combustion chambers. 5. Bulges. — In every case of bulging, early steps should be taken to thoroughly clean all the internal surfaces from any scale, grease or deposit, and generally (unless the bulges are very prominent) it will not be necessary to force them back, as the possible advantage obtained would be more than counteracted by the severity of the treatment in doing so. 159. 1. Water-tube Boilers to be kept free from Deposits, &c. — Care is to be taken that water-tube boilers are kept as free as possible from all deposits, and from grease or other foreign matter in suspension. The presence of these, either by interposing a non-conductor, by repelling the water from contact with the heating surfaces, or by obstructing or impeding the circulation, is liable to cause over- heating and rapid destruction of the tubes. They also tend to produce agitation and priming, and from this cause alone to seriously diminish the production of steam. 2. Tubes to be cleaned, searched, and washed through. On every possible occa- sion, attention should be paid to the thorough cleaning of the heating surfaces. . p2 52 BOILERS. Where thorough internal cleaning is impracticable, the parts subjected to the greatest heat should have the first attention. All deposits and obstructions within or upon the tubes should be removed by means of scrapers, wire brushes, flexible searchers, or other suitable instruments. All loose scale or other deposits in the steam drums, feed collectors, sediment or float boxes, headers and all other parts, should be entirely removed. 3. Indications of overheating of Tubes. — Overheating of a tube may produce exterior discoloration, change of longitudinal configuration, local bulging, or a gradual increase of diameter. These indications should be frequently looked for, by inspection of the exteriors of the tubes, and by applying suitable plate gauges to them. Any indication of overheating should be followed by internal examina- tions. 4. Tubes to be Clear. — The Engineer Officer should satisfy himself that every tube is clear before closing a boiler. 5. Fusible Plugs, Belleville Boilers. — In a Belleville boiler conical plugs of fusible metal are screwed into certain junction boxes. If one of these should be blown out when the boiler is under steam, it should at once be replaced by a tem- porary plug forced in by a special tool if there are no signs of overheating. The temporary plug should be removed at the first opportunity, the thread in the hole cleared out, and a new plug inserted. Where the original full depth of the thread in the junction box, by which the fusible plug is held in place, becomes worn ; the hole should be plugged and the full thread renewed in a fresh hole. An adaptor screwed into the junction box, for carrying the fusible plug, and which can be readily cleaned ami renewed, may be fitted where the junction boxes are suitable. 6. Boiling out Water-tube Boilers with Caustic Soda. — If there is any doubt or difficulty as to the complete removal of scale or deposit from the interior of the tubes of water-tube boilers by ordinary means, the boiling of a solution of caustic soda in the boiler for several hours will facilitate such removal. As soon as the soda solution has been removed, the boiler should be again boiled out, and finally washed out with clean fresli water, in order to remove all traces of the soda solution. 160. 1. When Boilers require Cleaning. — The period during which a boiler may be used'without being cleaned depends upon various circumstances, and the Engineer Officer must determine for himself, knowing the service on which the ship is employed and the conditions under which the boilers are worked, when it is necessary to clean the boilers, he being responsible for their being kept clean and free from undue deposit. (See Art. 211 et seq.) 2. Cleaning Boilers. E.R. Register. — The Engineer Officer is to report to the Captain whenever he considers it is necessary to remove the deposits which may have formed in the interior of the boilers, in order that they may be cleaned at the earliest opportunity the nature of the service on which the ship is engaged will permit. In all cases where the cleaning is delayed the particulars are to be noted in the Engine-room Register, with a reference note in the Quarterly Report at the end of the Register. (See Art. 55.) 161. Cause of Corrosion. — The corrosion which occurs in the interior of boilers is probably due to one or more of the following causes : — (a) In boilers under steam, the air and gases admitted with the feed water or when filling boilers. ... BOILERS. 53 (h) Moist air and gases in boilers not kept quite full of water, free from air ; or not kept dry while the boilers are not in use. (c) An acid condition of the water arising from the admission of sea water or fatty substances, either with the feed or when filling boilers. Vegetable • acids may sometimes be contained in shore water. (d) Galvanic action originating in differences of material used in their con- struction. (e) Insufficient observance of the preventive treatment referred to in Arts. 156 to 180. The corrosion which occurs in the external parts of boilers generally arises from among the following causes : — (/) A wet condition of parts which are in the way of leakage from doors, seams, joints, tube ends, and the various valves and cocks upon or near the boilers. (g) A wet condition of parts in contact with brick work or lagging owing to leakage or the use of hoses when washing out or filling boilers. (h) Moisture falling into the funnels. (j) Deposits of damp soot, as at the lower ends of inclined tubes where exposed to moisture from leaks or from the funnels, (fe) Incautious use of the fire extinguishers. (I) Wet ashes allowed to lie in contact with the boilers. (m) The moisture arising from bilges deposited chiefly upon the under sides of exposed surfaces, (n) Insufficient use of protective coatings of oil or paint. 162. 1. Boilers not in Use to be kept Filled. E.R. Register. — All boilers not in use, or not open for examination, cleaning, or repair, are to be kept quite full with fresh water in an alkaline condition from which air has been expelled by boiling, and are to be so kept until within 24 hours of being required for steaming. In any other cases in which the boilers are not kept full, the Engineer Officer is to state the reasons for the course adopted, in the remarks on the record of daily treatment of boilers inserted at the end of each month in the Engine-room Register. Boilers of steam boats may be treated under Art. 163. 2. Protection from Frost. — Steps are to be taken to avoid risk of damage to the boilers from frost during the winter months by keeping airing stoves alight, or by other means, in addition to keeping, as far as practicable, all cowls and other openings to the stokeholds closed. 3. The Engineer Officer is to ascertain once a week, or oftener, whether the boilers which are filled with water are quite full, by means of the air-cock fitted on the top of each boiler. X 163. Preservation of Boilers. — In special cases, in which for a particular reason the boilers cannot be kept full of fresh water, one of the following methods may be used for internal preservation : — (a) Empty and closed with Charcoal or Coke. — Each boiler should be thoroughly dried by ordinary airing stoves, and all doors put on and finally the lower mudhole and manhole doors. Through these latter holes, perforated trays or small bogies containing burning charcoal or coke are to be placed in the boiler, which is then immediately to be hermetically closed. The intention of this method is that all the d 3 54 BOILERS. oxygen should be consumed, so that, if the boiler be perfectly tight, no internal decay can ensue. (b) Empty and closed with Dry Lime. — The boiler should be dried as well as possible by ordinary airing stoves, and from 2 to 3 cwt. of quicklime (say, -f cwt. per furnace), in shallow sheet-iron trays, be placed on the bottom of the boiler and top of the tubes. A shallow sheet-iron tray of burning coal, well coked, is to be then introduced into the boiler. The boiler should then be closed. The object of burning coked coal is to consume at once as much as possible of the oxygen of the air inside the boiler, by which the efficiency of the lime is increased. (c) Salt Water and Zinc. — In the case of old tank boilers only, if the zinc slabs in the boilers are in good condition, clean, properly fitted, and in proper quantity, the boilers may be filled with clean salt water. The zinc plates must be cleaned and refitted at six-monthly intervals. (d) Open and kept Warm. — Should steam be required in any of the boilers, it will be found more conducive to the preservation of the boilers not required to keep them open and warm. When this is necessary, they are to be thoroughly dried out, and airing stoves should be placed in the ashpits of each boiler every day. These fires should be moved from ashpit to ashpit so as to prevent any serious difference of temperature at different parts of the boilers, but the temperature of the whole should at all times be above that of the surrounding atmosphere. 164. 1. Zinc Slabs suspended in Boilers. E.E. Register.- — Zinc slabs are to be suspended in convenient parts of all boilers, and the Engineer Officer on each inspection of the boilers is to examine these slabs and their attachments, and to note their condition in the Engine-room Register. In Belleville boilers, rolled zinc angle bars are to be placed in all economiser tubes. 2. Special care must be taken : — (a) To ensure perfect metallic contact between the zinc slabs and stays or part of the plating of the boiler to which the zinc is attached, by the surfaces in contact being filed bright and firmly bolted together. (b) To place the slabs in such positions that every portion of the surfaces may be protected. (c) To replace by new slabs any found upon examination to be much deteriorated. (See Art. 167.) 165. 1 . Number of Zinc Slabs. — It has been found by experience in tank boilers that the number of zinc slabs required to be suspended in boilers for their thorough preservation is such as to give 3 square inches of zinc surface for each square foot of tube surface ; and when the number has not been fixed by the Admiralty, this should be the proportion adopted. 2. This proportion, however, is intended merely as a guide and not to inter- fere with any alteration of position or number which appears to be desirable, as directed in Art. 166, for the arrest of oxidation. 3. About one-sixth of the whole quantity in such boilers should be distributed in the steam space to protect the surfaces there, when the boilers are full of water. BOILERS. 55 4. The zinc slabs in boilers of exceptional construction will be specially arranged both as to number and position. 166. 1. Cause of Oxidation. — If corrosion manifests itself at any part, it will probably be found that the nearest zinc slab is too far away from this part, in which case the position of the zinc should be altered, or an additional slab introduced ; or the protection may have ceased by the zinc being decayed or not in good contact with the iron or steel. 2. Portland Cement. — In addition to making the zinc slabs efficient, any places where signs of corrosion have appeared should be thoroughly cleaned and scraped to remove all rust and oxide, and coated with not more than one coat of Portland cement. A strong solution of soda should be used to clean the surfaces and mix the cement. Portland cement, however, is not to be used on any heating surface, or on the portion of the steam drum of a water-tube boiler below the water level. 167. When Slabs are to be Renewed. — Slabs of rolled zinc are to be used, and they should be renewed as soon as the zinc is reduced by wear to about half the original thickness. Any of the slabs which become bent or distorted should, however, be removed at once as inefficient. Worn and defective slabs are to be returned into store as zinc slabs, old. 168. Zinc in the Steam Space. — Zinc slabs a're to be fitted in the steam space to protect the surfaces (the plating especially) above the working level when the boilers are full of water. To maintain as much as possible the efficiency of the zinc, it is desirable to fit new slabs there from time to time, the old slabs from the steam space being cleaned and used to replace those which become worn out below the working level. 169. Examination of Slabs. — Immediately after the usual trials of new boilers or of boilers thoroughly repaired, the zinc in them is to be carefully examined, renewed and refitted as necessary ; and care taken that, when the ship is commissioned, there is not only the number of slabs as stated above, but that the zinc is good and well fitted. 170. 1. Corrosion to be reported by Letter. — Whenever corrosive action has been discovered in a boiler, the circumstance is immediately to be reported by letter to the Commander-in-Chief or Senior Officer for the information of the Admiralty. The Captain is also to state the conditions under which the boiler has been worked, and the measures which have been taken to prevent further deterioration, and what, in his opinion and in that of the Engineer Officer, has been the cause of the decay. 2. Report on Corrosion. — The report should state whether the boiler has usually been filled with sea water, fresh water from the shore, or distilled water ; what mode of treatment is adopted when not in use ; the exact position and extent of the corrosion with rough sketches ; an outline tracing showing the number D 4 56 BOILERS. and position of the zinc slabs in the boiler ; the date when the boiler was last examined, and zinc slabs re-fitted, and whether they are now in good condition and in contact ; and any other particulars which may throw light on the matter. 3. Tracings. — In transmitting tracings to the Admiralty, showing the positions of the zinc slabs in the boilers, care is to be taken to number each slab in all views, and to send at least two views, so that the positions may be readily ascertained. 171. Bolts, &c. of Mountings of Boilers. — Whenever a boiler undergoes examination, attention is to be paid to the bolts and fastenings of the boiler mountings, both inside and outside the boiler, to make sure that they are not becoming decayed. 172. To maintain as far as possible continued efficiency in the boilers the Engineer Officer is to observe the following :— (a) Daily Rise of Density of Water in Boilers.— Every means is to be taken to prevent the admission of sea water into the boilers. A daily rise of density of the water in the boilers should be regarded as an indication of such admission, and the cause should be sought for at once. Some possible causes of the rise of density are : — Improperly packed condenser tubes; perforated or split condenser tubes ; defective jointing of con- denser tube plates ; priming of evaporators ; sea connections in communication with suction pipes of feed pumps. (b) Fresh Water for " Make-up." Loss of Fresh Water. — To enable high- pressure boilers to be worked over prolonged periods, it is essential that they should be filled with fresh water and that a supply of fresh water should be available for '' make up," as the daily loss of steam under the best conditions of ordinary working is considerable. In addition to the losses occurring during the passage of the steam through the engines, &c, there is to be apprehended the further loss of water direct from the boiler through the sea connections. These latter, therefore, are to be always kept in a thoroughly elficient condition, so as to prevent any leakage through them, and the Engineer Officer should make every effort to reduce the waste. (c) Sea Water for Make-up Feed. —The arrangements for making and carrying distilled water for boilers are such that sufficient distilled water can always be obtained for make-up feed when the evaporating plant is kept in good order and properly worked, and the machinery is in an efficient condition as regards wastage of feed water. The use of sea water for boiler feed is therefore only admissible in cases of emergency, and should a case arise in which a sufficient supply of distilled water cannot be maintained, the speed of the vessel shoiild under ordinary circumstances be reduced till the difficulty is overcome. If compelled to use sea water even for a short time, the first possible opportunity should be taken of thoroughly cleaning the boilers. (d) Use of Shore Water in Boilers. — Good shore water may be used generally for filling boilers and for make-up feed ; if it contains more than the usual quantity of matter in suspension or solution or has been found to produce corrosion, it is not to be used. When using shore water the boilers should be thoroughly cleaned out at short intervals to prevent the heating surfaces and tubes becoming unduly coated. BOILERS. 57 ,«) Washing out Boilers. — Shore water should be used for washing out water- tube boilers of the small tube type, but there is no objection to the use of clean sea water for washing out boilers of the large tube type, if fresh water from the shore cannot be readily obtained. When sea water is used for washing out purposes, it should not be run in from shallow- depths nor at the latter part of ebb tide. (/) Shore Water cai-ried in Reserve Tanks. — Water carried in the reserve feed- tanks should not, except in cases of emergency, be delivered direct to the boilers, but should be pumped into the main feed-tanks through the niters, in order that it may become heated by the higher temperature of the feed-water, thus tending to expel any air present. (gj Use of Shore Water exclusively. — On all occasions when it may be necessary to use shore water exclusively for feeding water-tube boilers in use for auxiliary purposes, the condensers not being in use, the automatic feed- chambers and sediment collectors, if fitted, should be frequently blown through, and these boilers should at the end of each week's working, or as required, be opened out and cleaned if necessary, so that no accumulation of deposit in tubes and other internal parts takes place. (h) High Feed-water Temperature. — As the production of fresh water by means of distillation of sea water is accompanied by the disengagement of carbonic acid gas, which has an injurious effect on the boiler tubes, it is important that a high feed-water temperature be maintained. The use of good shore water for making up the feed supply, when easily obtainable, will reduce that part of the corrosion which is due to this agency. 173. 1. Test of Water in Boilers. — The water in the boilers in use and in the feed tanks is to be tested for density every four hours, and for alkalinity as often as is considered necessary, but not less than once a day. 2. Nitrate of Silver and Sensitive Hydrometer. — The nitrate of silver solution and sensitive hydrometer are to be used frequently to detect the presence of sea water in the feed tanks and boilers. 3. E.R. Register. — The results of the foregoing tests are to be noted in the Engine-room Register. 174. 1. Excessive Rise of Density. E.R. Register. — When fresh water from the reserve tank or distilled water from the evaporators is used to make up losses, there should be no rise of density under ordinary circumstances, but should a rise of density take place, this should be specially noted and a statement made in the Engine-room Register of the probable cause and the steps taken to reduce it. 2. Tjimits of Density. — In water-tube boilers of the small tube type, having regard to the fact that a rise of density is liable to cause priming, a rise of density of iV° per day, or an eventual density of iV°, should be considered excessive (the density of sea water being 10°). 3. Presence of Sea Water. — Any indication of the presence of sea water in the boilers or feed-tanks should be at once investigated and prompt steps taken to make good the defect. 4. Density, if Sea Water used. — As a ride, if sea water necessarily has access to the boilers, brining, blowing down, or emptying is unnecessary until the density of the water in the boilers reaches 25° ; but it should not be allowed to exceed 4.0°. 58 BOILERS. 175. 1. Preservation of Tank Boilers. Soda. — In the case of tank boilers, should the water in the boilers be in an acid condition, a small quantity of soda should be used to neutralise the acidity. The soda should be put into the condenser or hot well, from which it will be pumped into the boilers with the feed-water. If the water of any individual boiler exhibits acid properties, a solution of soda should be put into the boiler in question. In ships fitted with a combination of cylindrical and water-tube boilers, soda is not to be put into the boilers through the feed system while any of the water- tube boilers are under steam. The amount of lime passing into the cylindrical boilers is to be restricted to that sufficient to maintain the water in a slightly alkaline condition. 2. Soda is not to be used in boilers under steam when the water is alkaline nor when it is neutral unless it shows a tendency to become acid, but when boilers are filled for preservation, a slightly alkaline condition should be maintained. 3. E.Ti. Register. — The total weight of soda used, and the proportion which it bears to the weight of the water in the boilers into which it has been introduced, is to be calculated for eveiy 24 hours, and noted in the Engine-room Register. 176. 1. Water-tube Boilers. Lime. — Whenever water-tube boilers are under steam, lime is to be dissolved in the feed-water and introduced into the boilers to assist in their preservation. The object in view, besides facilitating the deposit of grease in the mud drums, is to maintain the water in the boilers in a slightly alkaline condition. The water should on no account be allowed to become acid, and a merely neutral condition should be avoided. 2. Amount of Lime. — The amount of lime to be used is to be the least quantity required to maintain the water in the boilers in a slightly alkaline condition, whilst at the same time ensuring the deposition of any oil or grease in the water. The total quantity used per 24 hours is on no account to exceed 2 lbs. per 1,000 full H.P. of the boilers in use, except in the case of Belleville boilers, in which the maximum amount should not exceed 3 lbs. per 1,000 full H.P. of the boilers in use. With the various fittings in correct working order, considerably less than the above amount should be sufficient, and in order to minimise the quantity neces- sary, any sea water leakage in the condensers is to be remedied at the first opportunity, the quantity of oil used on the piston rods and slide rods should be limited to that absolutely essential, and in the case of forced lubrication engines careful attention is to be paid to the arrangements for preventing the leakage of oil from the crank chamber to the cylinder and slide casings. Whenever it is found impracticable to obtain the required conditions without exceeding the quantities as specified above, the circumstances should be reported to the Admiralty. 3. Lime to be Dissolved. — The lime should be dissolved as far as possible, in buckets, strained, and the chalky liquid poured into the lime tanks, or into the feed-tanks where lime tanks are not fitted. A portion of the lime will be found to be insoluble in water, and this heavy residue should be thrown away. The amount of lime introduced should, as far as practicable, be regulated according to the amount of feed water delivered. Where a continuous addition of lime cannot be arranged, small amounts at frequent intervals should be introduced and the BOILERS. 59 addition of large quantities at a time avoided. It is very desirable that the lime be thoroughly mixed with the feed water before the latter passes through the feed filters. . 4. Lime supplied in Air-tight Drums. — Lime will be supplied in air-tight drams, and it is absolutely necessary that it be kept in the drums and not exposed to the air in open top tanks, as it absorbs C0 2 from the air and loses its preservative qualities. 5. Gauge Orifices. — Care should be taken that the orifices between the gauges and boilers are kept free from any accumulation of lime, and they should be ascertained to be clear whenever the boilers are opened for examination. 6. Filling up Boilers. — When filling boilers after steaming or examination, the feed-water should have an extra quantity of lime dissolved in it to ensure the water being distinctly alkaline. 7. E.R. Register. — The total weight of lime used, and the proportion which it bears to the full H.P. of the boilers into which it has been introduced, is to be calculated for every 24 hours, and noted in Engine-room Register. / 177. "1. Change of Water. E.R. Register. — The water in the boilers should be retained without change as long as possible, whether the fires are, or are not alight ; and it should only be removed when necessary, such as for examination, cleaning, or repairs; or changed when dirty, excessively salt, or acid. When boilers are wholly or partially emptied for these purposes, an entry is to be made in the Engine-room Register, in the column for remarks, stating for which of these purposes the water was removed and the density. . 2. Cleaning. — Whenever boilers are emptied after having been in use, they are, when practicable, to be opened out, washed down, examined, and cleaned of any deposits found. 178. Boilers to be subjected to equal Wear.— On ordinary service it is generally necessary to use only part of the boilers, and the work should be arranged so as to eventually subject all boilers to a practically equal amount of wear. 179. Boilers not to be emptied by Blowing out. E.R. Register. — Tank boilers are not to be emptied by blowing out, except in cases of extreme urgency, as such a practice causes leaky tubes and joints, but the water is to be allowed to remain until it becomes cool before the boilers are emptied. Cold water is not to be pumped in for the purpose of reducing the pressure of steam or of cooling the water preparatory to running it out. The length of time allowed between letting fires die out and emptying the boilers is to be entered in the Engine-room Register. 180. 1. Treatment if kept Empty. —Whenever a boiler is emptied it should be at once thoroughly dried out. For this purpose airing stoves should be placed in the furnaces (or ashpits where moro suitable), and kept constantly alight, and they should be moved about so as to maintain all parts of the boiler at a temperature above that of the surrounding atmosphere. Such doors at the 60 BoILEftS. top and bottom of a boiler should be removed as will ensure an upward current of the warm air within and an exit for the vapour. 2. The boiler should be again completely fdled with fresh water as soon as possible after examination or repair. (See Art. 162.) 3. Whenever a boiler is empty its fires are not to be kept laid. 181. Fresh Water taken on Board for Boilers. E.R. Register. — When fresh water is taken on board for filling boilers, or for filling the reserve feed-tanks, it should be taken on charge by the Engineer Officer. The amount received is to be inserted on the date of receipt in the Engine-room Register. This is not to include any water supplied for drinking, Avashing, or ship purposes. 182. Amount of Water in Feed-tanks. E.R. Register.- — The amount of water the main and reserve feed-tanks contain should be ascertained and noted in the Engine-room Register every four hours. The air-pipes should be kept clear so that enclosed air may not prevent the tanks being properly filled. When filling, sufficient time should be given and observation made to ensure that all air is expelled and that the tanks are full. 183. 1. Tubes, &c. to be kept free from Soot- -Card is to be taken to keep the tubes, smoke boxes, &c, free from soot, and suitable small doors should be fitted in the bottoms of smoke boxes or in the casings of water-tube boilers to afford means of removal of such accumulations as take place there. At low rates of combustion, under some circumstances, heavy deposits of soot and ash dust are liable to collect on the flame baffles and on the flatter parts of the uptakes, instead of being carried up the funnels. To keep the boilers ready for developing their full power, more frequent cleaning of the baffles and tubes will be necessary under such circumstances. When fires are being burned down for cleaning, a quicker draught by means of the fans, for a few minutes, will assist in dislodging such deposits and preventing choking of the uptakes. Due regard must be given to maintaining the steam-tightness of the tube connections. 2. Cleaning Boiler Tubes. — The boiler tubes, and all other parts exposed to the action of the fire, are to be swept and thoroughly cleaned as soon as possible after the fires have died out. 3\ Smoke box doors and casings should be carefully examined periodically to ascertain that the joints are air-tight, and that there is no leakage of air into the combustion spaces. 184. Steam Tube-cleaning Apparatus. — The steam tube-cleaning apparatus fitted in ships having small tube water-tube boilers is for use in cases of emergency and during war time, and is then only to be used when the fires are alight in the boilers. 185. 1. Boiler External Parts. — All accessible parts of the outsides of the boilers and the bottoms of the ash-pits are to be frequently inspected and always kept in BOILERS. 61 good order, and the lower parts are to be coated with red and white load or other protecting substance, such as tar applied hot. 2. Plates left Unlagged. — If the lagging be taken off from any part of the boilers, the part exposed is to be painted and the lagging is to be replaced as soon as possible ; or, if the plates have to be left unlagged for any reason, they must be frequently painted to prevent corrosion from water lodging on them. 186. Boiler Mountings. — All the cocks and valves on the boilers are to be kept in good order so that no leakage may take place into the boilers not in use. When not in use they and their gear should be worked once a week. 187. Safety Valves. E.R. Register. — Safety valves should be lifted off their seats once every ten days, and the lifting gear should be worked without lifting the valves once a day. This procedure is to be followed both when under steam and when not under steam, and a notation to that effect inserted in the Engine-room Register. . 188. 1. Blow-off Cocks, and Spanners. — The Engineer Officer is to see that the guards and feathers of the blow-down cocks and spanners are always kept in good condition, so that there may be no danger of the cocks being left partially open when the spanners are removed. 2. Where double valves are fitted in the blow-down system, the valve next the boiler should be opened before, and closed after, the opening or closing of the valve more remote, in order to reduce the scoring action on the inner valve to a minimum. 189. 1. Precautions before opening Boilers. — Before taking off the doors from a boiler which may contain steam, steps should be taken to ensure a complete absence of pressure by opening the following, viz. : — The safety valves, air-cock on the top of the boiler, and the test or water-gauge cocks in the steam space. 2. Foul Air in Boilers. — Care should be taken that whenever boilers .are opened, sufficient time is given to allow any foul air to escape, and that before anyone is allowed to enter the boilers, the purity of the air is ascertained as directed by Art. 351. 3. Explosive Mixture in Boilers, Evaporators, &c. — The possibility of an explosive mixture of hydrogen and air being present when boilers, condensers, evaporators, &c, are opened, should be borne in mind, and before using a light, means should be taken to diffuse the air contained in the boiler or other vessel opened. • 190. 1. Precautions against Accidents to Men. — Whenever men are employed in one boiler whilst steam is up in another, Engineer Officers are to take such steps as will prevent accidents. The main and auxiliary stop-valves, safety-valves, feed- valves, brine and blow-off valves, and any other valve or cock by which steam or hot water conld enter the boilers in which men are employed, are to be shut and 62 BOILERS. secured against being accidentally opened. The Engineer Officer of the watch is to be responsible for. these precautions being carried out before he allows any men to enter the boilers, and he is also to be responsible during the time they are so employed. The same precautions are to be enforced whether the men in the boilers are part of the ship's company, or are workmen from the shore or from another ship. Similar precautions are to be taken whenever men are employed near a boiler or pipe where they are liable to injury from escaping steam by the inadvertent opening of a valve. 2. When stop-valves, &c, are secured in the shut position, for the protection of men working in boilers, re-making steam pipe joints, &c, great care is to be taken to guard against accident arising from the accumulation of hot water in the pipe system, owing to the secured valves leaking slightly, or being insufficiently screwed down on their seatings. To ensure proper drainage, pipe joints near the secured valves should be broken, if necessary. 191. Corrosion at Bottoms of Boilers. — The boiler-room bilges are to be kept free from water, so that the bottoms of the boilers may not suffer corrosion from the wash of the bilge-water. Should any signs of corrosion be found in the bilges, a little slacked lime should be placed in them, as this has been found to stop corrosion and prevent injury to the hull of the ship. 192. 1. Changes of Temperature. — Great care should be taken to prevent sudden changes of temperature in boilers having water outside the tubes ; steam should be raised as slowly as practicable and the smoke-box doors should not be opened suddenly, as a rush of cold air affects the ends of the tubes, which, being so much thinner than the tube plates, are liable to shrink and so cause leakage. In cases of emergency only, steam may be raised in from two to three hours, the longer time being allowed for high-pressure boilers. 2. Water-Tube Boilers. — In boilers of the water-tube type, however, steam may be raised more rapidly ; but except in cases of emergency, steam should not be raised in any type of water-tube boiler, whether using coal or oil fuel, in less than two hours. In addition, siifficient time shoidd be given for thoroughly warming up the engines before attempting to move them under steam (see Arts. 94, 197). 3. Oil Fuel. — In boilers fitted for burning both oil fuel and coal, oil fuel is not to be used for raising steam. 4. Dampers. — When uptake dampers are fitted they are to be used when sweeping tubes, or opening smoke-box doors for any purpose. 5. Instructions. — The instructions for the management of water-tube boilers are to be followed as regards details not contained in the Steam Manual. A.C.L. No. 14. C.N. 2 8479—1906. 193. 1. Valves to be opened gradually. — Stop-valves should be opened gradually, both when admitting the steam to the engines and when admitting steam into any fresh rystems of steam pipes (see Art. 197), and the safety-valves should never be opened suddenly to their full extent. 2. Boiler Pressure. — In vessels fitted with reducing valves in the main steam pipe, the pressure of steam in the boilers Avhen the engines are stopped should not be allowed to exceed the working pressure of the engines, as there may be a slight leakage of steam past the reducing valves. BOILERS. 63 194. 1. Orders to Stop Engines.— -When orders are received to stop the engines, the steam pressure should, if possible, be prevented from rising too high by shutting the ash-pit dampers, and if necessary, by gradually opening the silent blow-off. With water-tube boilers of the small tube type, ease the fans and open the stokeholds. With Belleville boilers, open the tube-box doors, and ease furnace blast. With tank boilers, the safety valves and smoke-box doors should only be opened when absolutely necessary, and then not suddenly but gradually. 2. Fire Extinguishers. — The fire-extinguishers fitted to boilers of the water- tube type should only be used in cases of emergency, as their use injures the tubes by causing them to become pitted on the outside. These fittings should, however, be tried cautiously once a week. 195. Precautions when Boiler is Injured. — When any water-tube boiler is suspected to be injured to such an extent that fires should be drawn, the fire doors are not to be opened to commence this operation until the safety-valves have been lifted, stop-valves closed, and the steam pressure reduced below 50 lbs. While the reduction is being effected the fire and ash-pit doors should be closed, and where so fitted the extinguishers should be used. Vide also Arts. 272 and 329. 196. Automatic Ash-pit Doors. — When steaming, automatic ash-pit doors, if fitted, are always to be in use. They are not to be opened so wide as to interfere with automatic closing in case of injury to a boiler, except during such operations as cleaning fires, &c, after completion of which, the doors should be replaced in their automatic working position. 197. 1. Stop-valves when Fires are Lighted. — As soon as practicable after the fires are lighted, the stop-valves are to be opened so as to allow the hot air and the steam as it rises to circulate through the engines and warm them gradually. Care is to be taken, in thus withdrawing steam from a newly-lighted-up boiler, that the water level is not unduly lowered before the pressure is sufficient to work the feed-pump. 2. Drainage of Valve Boxes and Steam Pipes. — Care is to be taken by properly draining the safety and stop valve boxes to prevent an accumulation of water in them, whether arising from condensation when raising steam, or by water coming down the waste steam pipe when not under steam. As accidents have occurred from the accumulation of condensed water in portions of the steam pipes, great care is to be taken to keep these pipes effectually drained, especially before opening the stop-valves of any boilers in which steam is up, or before opening valves to admit steam from one steam pipe to others. The smallest sufficient opening of the stop valve is to be at first given, and is not to be increased until it has been again ascertained that the pipes are thoroughly heated and drained. 3. At the first sign of water-hammering in the pipes, the valve should be closed, and the necessary steps taken to ensure the pipes being properly drained before again opening out. 64 BOILERS. 198. 1. Whitewash. — Whitewash is not to be used on the funnels, casings, hunkers, or on any of the exterior steelwork of the boilers. 2. Before painting steelwork care is to be taken that all the rust and dirt are thoroughly removed, so that the paint may be applied to the clean surface of the steel, and thus preserve it from corrosion. * • 199. 1. Colour of Funnels. — The funnels are to be painted neutral grey unless ordered otherwise. 2. Funnel Guys. — The funnel guys are to be examined, and adjusted if necessary, once a week when the vessel is in harbour, and daily when under way. 3. E.R. Register. — A notation is to be made every Saturday in harbour and daily at sea in the Engine-room Register of the condition of these fittings and that the above has been complied with. 200. Precautions against Fire. — The following precautions are to be taken to guard against fire : — (a) Bachs and Bides of Boilers. - The spaces at the backs an d sides of the boilers are at all times to be kept clear, and on no account is anything combustible to be placed on the top of the boilers or in contact with them. (b) Examination of Air Spaces. — The air space between the uptake and casings of the boilers is to be frequently examined, in order that accumulations of soot or coal dust may be prevented. 201. 1. Water-gauge Fittings. — In view of the vital importance of the efficiency of the water-guage fittings of boilers, every precaution is to be taken with regard to these fittings. 2. The Engineer Officer of a ship or the Engineer Officer in charge of the machinery of steamboats not attached to ships, is to take the necessary action to ensure that only glasses of the correct dimensions required for the various purposes are drawn from store, that all the proper glass is used for any particular purpose, and that they are properly packed, kept clean and well lighted. 3. In every case in which a boiler in use is placed under the care of a Petty Officer or man, the Engineer Officer in charge is to ascertain that the Petty Officer or man is fully instructed in the correct methods of testing and renewing gauge glasses and able to carry out these operations satisfactorily. 4. When a gauge glass is renewed, the fitting is to be examined at the time, or as soon after as possible, by an Officer of, or above, the rank of Artificer Engineer, or, where so circumstanced, by the Chief or Engine-room Artificer in . charge of the machinery of the ship. 202. 1. Responsibility for Working Level. — The responsibility for the proper working level of water in the boilers should be definite, and persons in charge of BOILERS. 65 the feeding arrangements of boilers should be instructed to observe and work by both gauge glasses of a boiler, so that any considerable differences in their in- dications may be investigated and put right. 2. Shortness of Water. — Care should be taken that any person placed in charge of the feeding arrangements of boilers is fully instructed as to the action to be taken in the case of a boiler becoming short of water, and in addition, all ratings in stokeholds should be authorised to close the draught plates of a boiler should they see no water showing in the gauge glasses, at once reporting the occurrence to the person responsible for the feeding of the boilers. 203. Automatic or Self-closing Stop Valves.— The self closing stop valves fitted to boilers and steam pipes are to be frequently cleaned and worked so as to ensure their efficient automatic closing should the necessity arise. In the event of accident, the extension of serious injury among officers and men may by these means be prevented. The Engineer Officer is to ascertain that, with the closing gear in the wide-open position, the spindles are in all cases of sufficient length to admit of the valves closing on their seatings without fouling the cross handles. Whenever any of these valves or their spindles are repaired it is to be carefully ascertained, after the valve is completed and in place, that the spindle remains of sufficient length to give a clearance of not less than \ inch between the handle on the valve spindle and the wheel of the opening gear, and that the valve will freely close in all positions of the gear. EXAMINATION OF BOILERS. 211. 1. Examination of Boilers. E.R. Register. — Once in each quarter at least all boilers, with the exception mentioned in Clause 2, are to be thoroughly examined internally and externally, excepting under fixed lagging, and a complete descrip- tion of their internal and external condition and cleanliness inserted in the Engine- room Register. 2. Special Service Vessels.- — In the case of Special Service Vessels with reduced nucleus crews, boilers which have not been in use are to be examined at intervals not exceeding twelve months, the examinations being so arranged that one-fourth of the boilers in each group or stokehold is examined each quarter. 3. The examination is to be considered of the greatest importance, and it is to be fully borne in mind that the Lords Commissioners of the Admiralty are depen- dent upon these reports for obtaining a correct knowledge of the state of the machinery. The report should always include statements : — (a) Whether there are any signs of corrosion, and, if any, the depth, extent, and situation, distinguishing between that previously reported (whether extending or not) and that not previoxisly reported. Corrosion of tubes is to be mentioned separately. (b) The condition of the water side of the tubes as regards deposit, stating thickness and nature of the same. (e) Particulars of deposits on all other parts, and date when last found to be clean. X 157J) p 66 EXAMINATION OF BOILERS. (d) In water-tube boilers, whether tubes are all clear, with date of completion of last searching of tubes in each boiler. The amount and kind of matter removed by searching should be given. (e) Whether the slits of internal steam pipes and all orifices for the admission or exit of water or steam are clear. (/) Whether there are any cracks, laminations, thinness, deformation, leaks, or other defects or signs of weakness ; noting especially any discolora- tion by fire, bulging, swelling, or other distortion of water tubes. (f the clerical duties of his department. 562. 1. Quarterly Report in E.R. Register. — The Quarterly Report of the state of the machinery at the end of the Engine-room Register is to contain all the information required in the form ; and as it is most desirable that specific infor- mation should be given of the probable time during which the efficient working of the machinery and boilers may be depended on without having recourse to a shore establishment for repairs, the word " uncertain " is on no account to be used with regard to such particulars, but the closest approximation is to be made that his knowledge will admit of. If the time be dependent on accidental circumstances, such explanation should be added as may enable the Professional Officers of the Admiralty to draw their own conclusions. 2. Examinations and Defects. E.R. Register. — The dates of all examinations are to be given at the end of the Register ; and any special defect in the machinery is to be particularly noted in the spaces provided for recording defects. 563. 1. Transmission of Registers. — When the ship is under steam, the fair register is to be sent to the Captain as soon as possible after noon each day ; and at the end of every quarter it is to be forwarded to the Commander-in-Chief or Senior Officer of the Station or Squadron, for examination and transmission to the Admiralty. 2. Register not to be closed. — When a ship is paid off to be re-commissioned at once, the Register is not to be closed but transferred to the new Engineer Officer, who will continue it to the end of the current quarter and forward it as directed. 3. Rough Engine-room Register. — A rough Engine-room Register is to be kept in the- engine-room, and the necessary observations recorded in it as they are taken. In all ships having two engine-rooms separated by a watertight bulkhead two rough Engine-room Registers are to be kept when xmder way, one in each engine- room. One of these is to be kept by the Engineer Officer of the watch, and is to contain all the necessary particulars of the working of the engines and boilers, and the second by the watchkeeper in the other engine-room, and is to contain a record of all the required particulars that take place in that engine-room. These Registers are to be used in compiling the fair and duplicate copies of the * Engine-room Register, and are to be kept in the ship for a period of about three months after the date of the last entry made in them, or for any longer period if the Captain considers it necessary. For further instructions relative to the method of keeping the Engine-room Register, and the entries to be made therein, see the first three pages of the Register. In the event of a collision with any vessel, other than one of His Majesty's Ships, the rough Engine-room Register is to be preserved until it has been ascertained that no legal proceedings will take place with respect to such collision, or until after the completion of the proceedings. 142 CLERICAL DUTIES. 4. Duplicate Register. — The duplicate Register is to be an exact copy of the fair Register, all the information contained in the latter being inserted in the former, with the exception of the specimen sets of diagrams. The particulars of the diagrams attached to the page provided in the fair Register are to be inserted on the corresponding page in the duplicate Register. 5. Duplicate Registers to be kept. — When a ship is paid off the duplicate Engine-room Register for the commission are to be retained on board and preserved for reference during the subsequent commission. 6. The duplicate Engine-room Registers for the last commission need only be retained on board during the next commission, those for previous commissions being destroyed. STORES, AND STORE ACCOUNTS. 566. 1. Responsibility for Care of Stores, &c. — When an Engineer Officer is appointed for charge of machinery in a ship, he is also to take charge of and be responsible for all Engineers' fixtures, spare gear, and stores on board. 2. Stores in Torpedo Boats and Destroyers. — In torpedo boat destroyers, and torpedo boats, all stores of every description, fixtures, and spare gear are to be in charge of the Engineer Officer of the vessel, if one is borne. In boats where no Engineer Officer is. borne, the stores, &c, are to be in charge of a Warrant Officer or such other officer as may be directed to take charge of them. 567. 1. Instructions as to Stores and Store Accounts. — The principles to be followed as regards supply, custody, care, stocktaking, survey for condition, and return of stores and fixtures, are defined in Chapters XXXII. , XLV., and XLVI. of the King's Regulations, and detailed instructions on these subjects are comprised in the Memoranda to the Sea Store Establishments, Fixture Lists, Forms of Account, &c. 568. 1. Standard Templates, &c. for Special Stores. — Arrangements are in force for maintaining a standard set of templates, samples, &c, for each vessel in the Navy for stores of special descriptions which can only be obtained by furnishing contractors with information of this nature. 2. Modifications in. — It is important that the Engineer Officer should assist as . necessary in the prompt supply of the first set of standards ; and, if an alteration made in the fittings of a ship modifies a standard template, &c, that he should at once forward a new standard template, &c, to the Naval Store Officer of the Yard from which he draws his supplies. 569. 1. Special Sea Stores. — A six months' supply of articles, supplied as sea stores, which are of special sizes and descriptions not in general expenditure, e.g., asbestos STORES, AND STORE ACCOUNTS. 143 rings, special packings, glass tubes and brushes, &c, is maintained at the Home Dockyards for each ship in the Home, Channel, and Atlantic Fleets 1st, 2nd, 4th, and 5th Cruiser Squadrons and Torpedo Flotillas attached to the Home and Channel Fleets. Supply at Foreign Dockyards. — A 12 months' supply is maintained at Foreign Dockyards for the ships on the station, with the exception of the Atlantic Fleet and 2nd Cruiser Squadron. 2. Information to be furnished by Engineer Officers. — The Engineer Officer is, in the first instance, to furnish to the Home Yard at which the ship is to be stored an estimate of the probable requirements for 12 months in cases where the allowance is not defined or the expenditure will be irregular. If after sufficient experience it appears desirable to revise this estimate, a communication should be made on the subject to the Naval Store Officer of the Yard from which supplies are drawn. The Naval Store Officer should also be informed of any special stores subsequently introduced for use in the ship of which a 6 or ] 2 months' reserve stock should be maintained. PARTICULARS OF MACHINERY. 575. Particulars of the engines, boilers, and other machinery as are necessary to give a fair knowledge of their construction, age, repairs, &c, are to be noted by the Engineer Officer, under the various headings, at the end of the Manual in the Appendix. (a) Engines. — Particulars as are required under the various headings, the horsepower, number of revolutions, &c, obtained on the contractor's trials, and on the several trials referred to in Arts. 425 et seq., any peculiarities in the construction of the engines, and any method of working that has been found most beneficial. If the engines be compound or triple expansion engines, the most efficient grades of expansion in the different cylinders for the various powers should be noted ; also the most effective pressures in the steam jackets. (b) Boilers.— Particulars as are required under the various headings : positions of auxiliary cocks, valves, and pipes ; peculiarities of construction of fittings ; dates and nature of repairs ; best method of treatment of boilers, &c. If any sign of corrosive action has been discovered it should be noted, with the part of the boiler in which found, and the nature of the action. If the boilers have been drilled, or otherwise tested for wear and waste, the thickness of the plates, &c, at the different parts at that time should be noted. (c) Propeller. — Particulars as are required under the various headings, and whether the pitch is uniform or increasing. The different tests of the screw, in order to determine whether or not the shaft is bound, should be noted in these pages, with dates of the test (d) Miscellaneous. — Particulars of the different auxiliary engines in the ship ; motors in the main machinery compartments ; positions of the watertight doors ; flooding and other sea-cocks and valves ; Downton or electric bilge pumps ; leads of the suction pipes ; compartments of the double bottom, with the positions of the cocks and valves for filling and emptying them and such other information relative to these fittings as maybe necessary to give a fair knowledge of their position and 144 PARTICULARS OF MACHINERY. uses. The compartments fitted to carry oil fuel and a reserve supply of fresh water for boiler purposes and the amounts they contain. (e) Any other information. about the engines, boilers, or other machinery which is considered important should be noted in these pages, so that, if there be any change of the Engineer Officer, the Officer taking charge may be able to get such a preliminary knowledge of the machinery that the survey may be facilitated and be more complete. 145 List of Circulars, &c, relative to the Engine-room Department, issued from Distinguishing Number and Letter. - Date. Subject ami No. of Article affected. - • X 1579 146 Distinguishing Number and Letter. Date. Subject and No. of Article affected. • • 147 APPENDIX. See Article 575. DETAILS OF ENGINES OF H.M.S. Type of engine Makers of engine Date when engines were new Maximum working pressure Diameters of cylinders Constants of cylinders : — HP. LP. L.P. Port engines- - - Starboard ditto - Length of stroke ft. ins. Clearances of pistons : — H.P.' T.P. L.P. For". L.P. Aft. ("top Port engines - < I bottom ins. ins. ins. ins. ins. ins, ins. ins. rtop Starboard ditto < I bottom ins. ins. ins. in». ins. ins. ins. ins. Diameters of shafting : — Bearings of crank shaft .... ins. Bearings of crank pin .... ins. Bearings of propeller shaft .... ins. Bearings of crossheads .... ins. K 2 148 APPENDIX. DETAILS OF TURBINES R a/ C^t^t^C&U^ Type of turbine Makers of turbine - , Diameter of shafting : — Bearings of turbine shaft . Bearings of propeller shaft oi/f /*$ V (Vfr? air- jl /fh t ins - \Hrft CU&F* /?i' APPENDIX. 149 | E-i §h Eh CO H 5 H Q CO Ph O CO o i— i Eh Ph •oapja }0 13AU1X CO CO O 5 : | cj 31 O — 3 1 cS "3 fa q p & 49 ,2 S to ,S a 3 i - a. ••jstmqxg •aitiojg •puaT o^ Suiuado tumuixujv •aoissajdiaoQ r^ 9 G 4* 1 u tx (. 1 1 a •qsiiBqxg •meojg ■pW] oj Stimedo •uoissaadraoo a M 1 09 S, "S CO 3 § h *SM9]0]J - •go pig •uoissiaipv • . S .2 2 2 a- +j a- ** o o o o H « H W o fi | fa ce HOIH , S ,5 O 3 a. £ o. S o o o o H fa H fa E 1 1 3j 00 '3XVK.I -awaaxNi i 2 i a o o a S a, 3 o o o o E-i fa H fa E o 5 3 fa oo , 2 .2 o o a. 3 a. 3 o o o o H « E- fa 1 . S „ 3 * fa V. 'AV0I HHXdV ■A\O r I aavMHOJ ° »H a 2 P a K 3 150 APPENDIX. Type of main condensers CONDENSERS. Type of auxiliary condensers - 4SCs%i/ Number of main condensers - -i- Number of auxiliary condensers - '■ Tubes of condensers : No. in each Main. Auxiliary. External diameter, ins. ft" Thickness, W.DiGk INSr - - - * &U-% ' &q~t ' Length ...... . j Q ft.. Q ins. 5 ft. O r*° Is circulating water passed around or through the tubes r\fA of the main condensers ? - - - - - a?fyYi}t£. Is circulating water passed around or through the tubes jh of the auxiliary condensers ? - - - - «£trYTOtL0fo Weight of circulating water in each main condenser, _ _ .. tons- - ft 4.rr « ^U/%^ tons ........ Method of fitting protective slabs in the main condenser, fax* tit CKt. i-toMA Cu i with number and description of same - - Cfu+vyr\t-l&i/ PrM/tcfl? ' £v%ctl li€iul ii '< cu/i ami /& Method of fitting protective slabs in the auxiliary condenser, with number and description of same -' - 7 "*<*£«* JtiCIti 12, U* eU APPENDIX. 151 MAIN AIR PUMPS. Number of air pumps Length of stroke of pump Diameter of barrel of pump Diameter of steam cylinder Clearances at ends — Top „ ,, Bottom Dry. Wet. 4-. 4j Pad ins- eiiU ins. 3 5> ins. S r ins /f ins. Ovu-iyL & ins. ins ins. ins VALVES OF MAIN AIR PUMPS. Valves. No. Description. 1 Sizes. Lift. Total Area through Openings. Dry:— Foot .... 7 si" Head .... y Jiuifhvrtyv yji" Plunger .... 7 yv Wet :— Foot .... 7 Head .... i aU <&> Plunger - 1 THRUST BLOCKS. Type .•Solid., iou.AaJv't, of f.3. iMtlfc /%-korr\t a^uduAjgr-ttupt Number of thrust collars on each shaft - /W" - Diameter of thrust shaft in block, ins. • /© /fy> Outside diameter of collars, ins. - - ec-sw . Area of thrust surface on each collar, sq. ins. - Aif/'/y Total thrust surface on each shaft, sq. ins. >CL**/*/-7 m %5(*S • Tee V»7Utn. / /Y7V £R /9. ///• If. 33/A £ 0U7B.K K J9a7f6fn 152 APPENDIX. STARTING ENGINE. Type - - - ... Description of reversing valve - Number of pistons and description of packing ring Diameter of cylinders, ins. Length of stroke, ins. - Type of gear - - - - TURNING ENGINE. Type Number of pistons and description of packing ring Diameter of cylinders, ins. .... Length, of stroke, ins. ..... Method of disconnecting the engine Time to turn main engines one revolution at revs, per min If Motor Driven. Number and type of motor - - - . *r\ S £ ~f I C $, Description and dimensions of brushes - - - ,' Sri. / *,*'/« *■■/% Method of disconnecting the motor - - - - ll I i-~ If enclosed in a watertight casinp - - - - . - . T £ S ' Ai'VENDIX. 153 Type BOILERS. v£->-YV. Maker's name - Fh 1- K F t £ I E> S When new Number of boilers /4ii . 3J. . Dimensions of boiler (over all) - J*" K.I. 9 V S Casings of Lagging of .STeel'Plwe.. i3Ls<3, Ejtr.eK/vn viAjzi Turn. Imci Type of furnace Number of furnaces in each boiler Total number of furnaces OUll. *J. Dimensions of furnaces kl'iul'ii" Grate surface per furnace, sq. ft. / - /3'?it'W///d'/fr£//' fi-'Td t ?$'*?. — T~ 7Z-&& —To 7a — ; 90 -yy Total grate surface in ship, sq. ft. - ■. /.'l .^4 Number of combustion chambers in each boiler VaiumeA &7UU combustion chambers « '"" ^"'-^ , , ). 1 - ^y 2-^36. > lo - 3.q& &• hs+o ) 10 - /+/>/. 3U: 154 APPENDIX. Boilers — continued. ^ Kyr ys Weight of water in each boiler at working height, tons 1 %/ S&ttlJU, "/ 7t L&a+ If. 7 .- s% 2 $6 y-/o' l ■%> qa £ JcyfaJ. l^%?.C,o °^ ZINC SLABS. Sizes - Number in each boiler Total number in all boilers /2*i*& f IX 3y2 * If of the small tube type a diagram similar to the sketch plate in use at the Dockyards should be drawn on one of the blank pages of this Appendix. APPENDIX. Boilers — contintted. 155 - Material. Thickness. Plates of Boilers. When new. ^^ Shell plates Combustion chamber tube plate Combustion chamber other plates - - If of the Water-tube Type. Material. Dimensions. Thickness. When new. Steam chest Tube plates (upper) - Tube plates (lower) - Downtakes Return tubes Headers, back . „ front • SttUticMZ y-4/fc*vV u h &it%%S$ * M.*^^ i. " t * 2/ tqz n ex- a • Last Drill Test. Number of water pockets in each boiler i — Any alterations due to wear, &c, to be inserted in red ink. 156 APPENDIX. OIL FUEL FITTINGS. Sprayers and Air Cones. ; Water-tube Boilers. J — Group. Cylindrical A. B. c. D. E. Boilers. Number of sprayers and air cones to each 1 3 i £ = ?a Diameter of sprayer exits ♦67$- 'DJS- •ays' ■oys- Ay? Outputs of sprayers opeu 1J turns with Texas oil at 200° F. at 150 lbs. pressure ido $60 Z&o 100 iop 6tn Do. do. at 25 lbs. Jlo lib /& /a© /&o cLo , •» * nl - // luiuiudi uia/iueutu ui ja.11- v^uuc ait large cuu , - / f- >f- - Type of sprayer fitted. - - -" t&KcXJ-Cf- ^TtJ^U- Oil Fuel Heaters. Size. II. III. IV. Total number Length of tubes External diameter of tubes Thickness and material of tubes Number of tubes per Heater By what pumps can the oil left below the suctions of the oil fuel pumps be removed from the oil fuel tanks ? <7 2 IS Y« */6 1*, C(W CUU( f*«tovv yt/- APPENDIX. 157 Number Diameter Height of top above grate surface FUNNELS. ft. , % S~ ft. Q ins. VALVES OF BOILERS. Type of main stop-valves - - t * >J2 ^Z^* r>l *rf. Diameter of main stop-valves, ins. - Q ~ & /*4 - • <*-& - *-t Jl <\/ $A,A — The positions from which these valves can be worked "73X6* y < Aft/ Type of auxiliary stop-valves - - . - ' — * ^ • - Diameter of auxiliary stop-valves, ins. .... The positions from which these valves can be worked lr$£' J2i-H Type of safety-valve Diameter of safety-valves, ins. Number of safety-valves on each boiler «i " oIYo/. JU ' ^l/a/v£4' i Original load on safety-valves, lbs. per sq. in. - >& * i-J~ Present ditto (date I0~ *4 ~l 4 ), lbs. per sq. in - «") . Positions from which the safety-valves capo, be worked \j4fCyi\A^UK^f* Compression of safety-vaive springs which the hand gear can produce - - -.-.-.- - r » 158 APPENDIX. Valves of Boilers— continued. Diameter of main feed-valves, ins. Diameter of auxiliary f^ed-valves, ins. Type of blow-down cocks or valves Diameter of ditto, ins. Type of automatic feed regulating gear For details of feed pumps, see page /w *. Description and number Number of blades Diameter Pitch Range of pitch PROPELLERS. ' £kti<7 ' to * /0 /0 tt. <£ ins. // ft. 2* ins. ft. ins. to ft. ins. J* if* <5~ /n-ru>r. Total blade area in each propeller, sq. f t. ' u, <£ • Q (yttct/f. Immersion of upper blade when drawing ft. ins. aft. APPENDIX. 159 3-ae £2 *, S3 .s »-s rtO 2 p .5 S3 bo.S 3-SS = J3 2 g.73 S S <*•£ 2 5 *1 ^ 6C £ (2 Va i 160; APPENDIX. AUXILIARY MACHINERY. AUXILIARY AIR PUMPS. Number and type of auxiliary air pumps - lA/£IY* ^ffO/ht&i 2% V /? " Diameter of barrel of pump and stroke, ins. — »*= - Diar. of steam cylinder, and description of piston packing rings - ft/- VALVES OF AUXILIARY AIR PUMPS. Valves. No. Description. Sizes. Lift. Total area through openings. Foot Head .... Plunger - » »' WORKSHOP ENGINE. ci>Ji^Cul Type of engine Number of pistons and description of packing rings Diameter of cylinders and stroke, ins. Minimum steam pressure required APPENDIX. lfiJ STEERING ENGINES. Number and type of engines - >~^1/ dMoYZ, . &U/tfi**.. *>• Number of pistons to each engine and description of packing rings *■* , /0 " i i " Diameter of cylinders and stroke, ins. - - - /or- f*r Description of automatic gear - ." ^ffny^/^Uur,Jr2Py^/^^ Maximum angles of rudder hard over to port -S e) io starboard $ £ • Minimum pressure at which engine could be worked CAPSTAN ENGINES (FORWARD!. Number of engines • Ci/^CCC-. .... Type of engine - - *&*f4 .C^Q^M} Number of pistons and description of packing rings '*■'- Diameter of cylinders and stroke, ins. - ' - ■» " &UJL QUfJZJL ~CULL , & oLvtoVL ^V C#A volts . APPENDIX 163 DISTILLING APPARATUS. 4 . , *? Maker of evaporator and number fitted "fL&WtC ^CcA^~r'. Number of tulles in each set and number of sets - - (9 " £/ S&/& Number and positions of submerged torpedo tubes - - ^- Ct/t, <34007>^4tJ&ts COAL-HOIST ENGINES. Number and type of engines - Number and diameter of cylinders to each. Length of stroke, v_y/Zc and description of packing rings - BOAT-HOIST ENGINES. Number and type of hoists ..... CflCJL&/yt& Number and diameter of cylinders to each hoist and stroke in ins. Diameter of winch barrel, ins. ; number of turns of wire and total length barrel will take without overriding, feet - - ... If Hydraulic . — Type of purchase engine ..... Type of topping engine - - - - Diameter of rams, main, ins. ....... „ auxiliary, ins. ...... Diameter of winch cylinders, ins. ...... APPENDIX. 167 REFRIGERATING MACHINERY. Number and type of machine Capacity of each machine Length of stroke, ins. - iff Revolutions per minute / *CAs . ICE-MAKING MACHINES. Type of machine Capacity of each machine Length of stroke, ins. - Weight in lbs. of one charge .JtU. Revolutions per minute Number of charges carried ^UNJl! UUU.Lili\HJ MALittllNJiiKI. v .J^^W^^. Gov C&^> MAGAZINE COOLING MACHINERY Number and type of machine / " >0 Revolutions per minute /*/*» %l\u*' / of "C U - oCtJ J Number of charges carried 0> Compression. Capacity of each machine Length of stroke, ins. Weight, lbs., of one charge }&y.w Mfc \iA2R Expansion, ii. r L.P. I liaiiieter of cylinders : — Refrigerating machinery lea-making machines - Magazine Cooling machinery L 4 1(18 APPENDIX. HYDRAULIC MACHINERY. Pumping Engines : Number' and type of hydraulic pumping engines .... /(j Number of pump barrels to each pumping engine - - - - Xj Diameter of cylinders, ins., and description of packing rings ffjf /// *k * D en; W fu g £ H u H <; a 3 H 5 P3 03 -i fc. O X 03 3 3 w Q A St a o 5 S5 5 S3 -4 1 £ 8 w; en II £ rr - I 3 A) *Q v ^ I 3 I 3 APPENDIX. 169 X, X 3 vf S, >9 * e <*b to B J3 is 5 03 fc*> &S> \> H 60 ■g I 1 - s ■a 4> ra K iM « >»> 9 N | H a "3 3 1 * o 3 < « M 170 Al'PENDIX. to &H O en; H w 55 •5 g § s o o <1 S E-l 55 W >-< a 03 Ed Capacity. 1 — i 1 O E V e & jjj 1 5 § -3 o 3 QQ Length of Stroke. a .2 '' % -> 3 t -t/ £.3 .X Olf r Vtf Spirit Rooms : ?&€^ r. -q;Y ^y^-^ &l*^>xlk Double Bottoms and Wing Compartments Ul, APPENDIX, 173 Flooding Arrangements — continued. Double Bottoms and Wings : *4Sfaet 9.01 - 2Z/S /Ou —%ffJ $}**' 4*&« **/£*" *4d*juui r&&> &rfi Ccyrv&s oajuLcu /&.£% -~&a**»**6 £u//w€U*C C Otoy,£<*»UA- SLtoitLujL ^A^tt>i^ v^e&ecuuj f^i. 174 APPENDIX. w 8 4 O M Whet open t5 o CO a o - "3 o 3 § a « o O- 6' Cs. 3 ^ <* ««fc fPENDIX. 175 8 ^ J - 4> 3 c i |g ** ■- . \ — fe ►J i ^ **» O PQ Eh S3 - _--. a - - *a <*J : . '4 ** . f 176 Al'I'ENDlX. OQ H < O PQ a o Eh o , (_ |«3 C5 O - a 5 ■* TS "2 £>- ° 3 5 S S 15 ^ • = '^ ;5 3 5 § s Wo g§« • 5 a -^ . JL 2 <3 S " - 80 s W S 5 3 — — — - — — — hi- 8 *** ill Ja5 a ^ °-3 i cc x 3 't, .2 O O . to 3 a; ^ ^ C- 4) « « - e e M *y • w o ■3 J • M £ o 5 S -Jx M ** wi V - +-> QJ OJ T"! a o 3 « S a; (-. h 2 JLI So 3 3 a S3 •*> • cj o. S H ft s g M £ M _ a 3 B s S-l d K -o *£ 3 rt s - O o i« •c "g B 4> (5 APPENDIX. 1 77 PUMPING ARRANGEMENTS. Describe briefly the system of pumping out and draining each of the following spaces, stating the pump (by its number) to be used : — Double Bottoms:. dl^azJ^l' L^CKiX luvut f&f rt.^f O.^- £ T ~~ ( endr ~£u c*s ML/w^cdc Ac. , vr e ot&AA*0>»- ft <*****■ lo - J~% \ n „ „ „. U tttt>-(&i *> oU^K w/l?. %U lib- /til ^)^clLul^C /th^-Ut+rvJ cU&L^S I T*Z - Jftj. "} -<*f oJ.-l£* JLU£f -rW>rv XmAo*. Lo^y^ftf &ti - %/f x5, % iuUZZaeJ A****/* •■ z 1579 M 178 APPENDIX. Pumping Arrangements — continued. Spirit-Booms : ^Sl LC Ucrr/aAA JtUAyyy^/j TOBPEDO RoOMy: eJi^UAJUC OiA GL&t Toepedo Pistol Takks: cU,6LcAJUC OUQ—&-& &1h£-\ APPENDIX. 179 Pumping Arrangements — continued. Magazines : Shbll-Roomb SyiccotAJLaC h^&iscucjL ^cUl/wr' m a 180 APPENDIX. 2 -Eh o H 03 O Oh W 05 o 05 En O •*! 03 I ■3 I ! i APPENDIX. DRAWINGS, TRACINGS, &c. 181 Admiralty No. of Drawing. Ships No. of Drawing. Subject. M 3 182 APPENDIX. DRAWINGS, TRACINGS, &c. Admiralty No. of Drawing. ship's No, uf Drawing. Subject. APPENDIX. 183 DRAWINGS, TRACINGS, &c. Admiralty No. of Drawing. Ship's Xo. of Drawing. Subject. M 4 184 APPENDIX. DRAWINGS, TRACINGS, &c. Admiralty No. of Drawing. Ship's No. <>f Drawing. Subject. 3 APPENDIX. 185 ■iiumiof) snoiAO.uI in paorj o% Stqpnodtej iiamtoq BaofAaid o'li jo aoissditl C<1<3 H%\* 'uoissaaUuioo l«?ox NT^* ~TrOmfr>,i t ^< N> *«*? '-^ "^ .iJ&JM «o^) ro - co > H o GO H CO W H Q «•> w jo iD%auxv\a Bptsvj « "^ 1 5 -C^ s> ,■» j =-*; *4**i*»?7 MTM jo uopoes ^^: - = - * ; » fS>.* ** - ^ > -i 5 » * * » » » « » » •a^oiauia •.)AIHA ^13J«fe' JO 'OM StiU(S!n^ui;s[([ - - * ■* :~>-Ctroi^- ^>^^^-»*<^>« v ^^ •aaiiog I ■> jo 'u^ atnqyiuSuiisifi f^^^'^'^'^^-^c^roVsNjfrj^.^o^P^, Y Lj-JL1^. ; .. ^ g ^ ■■$ APPENDIX. 187 j-^^ 03 ^^ ^i" 1 a- c e-i W " d - - ~ W " « 33^?fc? cr &* **>. * C*r*C* H ^ » S§ 3<-> /a a 33 > 188 APPENDIX. BOILERS. Plan, with numbers, or main toilers. The forward boilers are to be shown at the top, and the port boilers on the left. /■'■'' 2 3 V S 3 2 . / ^ $ 6 H 3 3.' ( * 3 S / f 6 7 & v d 2 / s 6 7. 8 *. " D" e 'X- r j> Numbers appropriated to boilers of steam boats, with the number and description of boat. ^r-*s '&* 2 #¥. \//i */zy. ^i> /*-~j. sz _» /L£> tWaz. &?-&/. til <9$ 3*9. &f, 190 APPENDIX. Plan, with capacities for each. COAL BUNKERS. i & . \IIZ\ %$ mq\ 7r ui f°1i Lit. ixz 3S2. ¥• 3?2 3/9* Z2 7. I Z% SH, If 16b ni. U+$ Jdi. Q^J^r: $n.it?i. &i uz. 191 To be inserted on the following pages, information as to any important alterations in engines, boilers, &c. Important break downs, any special notations considered necessary, or if any peculiarities in the working of the engines, &c, &c. Pages to be numbered in manuscript as necessary. Page. Subject. Page. Subject. • - - • » • ' 192 193 List of Articles referring to Notation in E.R. Register. Section. Article. Subject. Machinery of ships in commission. Engines 51 Engineer Officer on appointment, report of state of machinery, Form S. 354. 55 1. Machinery, orders tending to injure. 2. Engineer Officer, repre- sentations of. 56 Air-pressure gauge. 64 Quarterly return of work. 67 Nature of repairs and defects. 69 Examination of under-water fittings. 78 Stokers, employment of, outside engine-room department. 7!) 1. Spare gear, examination of. 2. Spare gear, articles removed from ship. 85 i Bilge, water in (rough register). 83, 86 | Engineer Officers of the watch, duties and signatures of. 92 Expansion, rate of. 93 Indicator diagrams, different speeds. 106 Olive oil, use of, below |ths power. 110 Engines to be turned daily. 111 Chocks and ties, examination of. 113 Machinery, examination of. 114 I. It. valves, examination of. 115 Tanks, feed-water, and zinc slabs, examination, Jcc., of. 117 Protectors of condensers, examination of. 120 Indicator diagrams, omission to take. 121 Closed exhaust system. 122 Auxiliary machinery, examination of. 123 Telegraphs, examination of. 124 Steering engine, telegraphs, &c, examination of. 126 Air-compressing machinery, test of. 129 Refrigerating machinery, tests of circuits. 139 Air reservoirs, motor boats, and oil engines, test of. Boilers 131 Durability, estimating period of. 1 5."> Safety-valves, reduction of load. 160 i Boilers, cleaning of, delayed. 162 i Boilers, daily treatment, record of. 164 : Zinc slabs, condition of. 173 Density and alkalinity, tests for. 174 Density, rise of. 175 Boilers tank, soda used. 176 Water-tube boilers, lime used. 177 ! Water in boilers, emptying or partially emptying. 179 Boilers, pumping up or emptying, time between, after fires are out. 181 Fresh water received, amount of. 188 Main and reserve feed tanks, water in. 187 Safety-valves, lifting of. 199 Funnel guys, examination of. Examination of boilers Water pressure test of boilers. 211 I I'uilris. examlnati 1.-' Durability, estimated loss than thine years. 2. Water pressu; test, report of. x 1579 194 Notations in E.R. Register — continued. Section. Article. Subject. Drill tests for wear and waste of boilers. 234 Examination by Engineer Officer. Screw propellers 242, 243 246 Zinc protectors, examination of. Screw, weight to turn. Steam boats - 316, 327 Steam or motor boat, number of hours in use. Trials at sea at reduced powers. 425 427 430 Curves of speed, H.P., and consumption. Auxiliary machinery, coal expenditure for. Report of trial. Form S. 346. Passage and full power trials at sea. 449 Report of trial, Form S. 346. Ships paying off - - 462 Boilers, treatment of, Form S. 356A. Miscellaneous - 482 487 Flooding valves, working of. Bilge suction valves, examination of. Coal and coal bunkers, kc. 506 509 510 515 518 Fuel economising appliances, reasons for not using. Ccal received, description of. Coal received, quality of. Bunker lids, time lifted. Temperatures, coal bunkers. Clerical duties 562 563 1. Quarterly report, state of machinery. 2. Machinery, and defects. Registers, fair, rough, and duplicate. examination 195 Reference Table for Corresponding Articles in Steam Manual 1906 and Steam Manual 1910. 1906. 1910. 1906. 1910. 1906. 1910. 1906. 1910 1906. 1910. 1906. 1910. 1 1 39 89 81 69 120 121 169 164 201 197 2 3 40 . 40 82 68 121 122 170 166 202 198 3 3 45 45 83 56-58 122 123 171 167 203 199 4 4 51 51 84 79 123 124 172 168 204 200 5 4 52 52 91 91 124 125 173 165 205 201 6 2 53 53 92 92 125 Omitted. 174 169 211 211 7 5 54 54 93 93 126 128 175 Omitted. 212 213 9 9 55 55 94 93 127 129 176 171 213 214 10 10 56 82 95 92 128 130 177 172 214 215 11 11 57 87 96 Omitted. 129 131 178 174 217 217 12 12 58 78 97 94 130 132 179 173 218 218 15 15 59 83 98 94 131 133 180 175 219 219 18 18 60 84 99 95 132 134 181 176 220 220 19 19 CI 85 100 96 133 107 182 177 221 221 20 20 62 86 101 97 134 135-140 183 178 222 222 21 21 G3 88 102 103 151 151 184 179 226 226 22 22 64 60 103 93 152 152 185 180 227 227 23 23 65 71 104 104 153 153 186 181 228 228 24 24 66 72 105 105 154 154 187 182 229 229 25 25 67 74 106 108 155 155 188 183 230 230 20 26 68 75 107 Omitted. 156 156 189 184 231 231 27 27 69 76 108 109 157 157 190 185 232 232 28 28 70 77 109 110 158 158 191 186 233 233 29 29 71 61 110 111 159 159 192 187 234 234 30 30 72 80 111 113 160 Omitted. 193 188 241 241 31 31 73 73 112 114 161 160 194 189 242 242 32 32 74 81 113 115 162 161 195 190 243 243 33 33 75 72 114 116 163 162 196 191 244 215 34 35 34 35 76 77 62 63 115 116 117 118 164 165 163 157 197 1 192 1 193 245 2511 246 36 37 36 37 78 79 65 66 117 118 119 Omitted. 166 167 166 166 198 199 194 195 252 253 Omitted. 38 38 80 G7 119 120 168 170 200 196 254 J X 1579 196 Reference Table — continued. 1906. 1910. 1906. 1910. 1906. 1910. 1906. 1910. 1906. 1910. 1906. 1910. 255" 299 287 340 341 387 387 428 428 475 471 256 • 257 Omitted. 300 301 288 301 341 342 342 343 388 389 388 Omitted. 429 430 429 430 476 477 472 473 258. 259 126 302 1 303 ( Omitted. 343 344 344 345 390 391 389 391 431 432 431 432 481 482 481 4K2 260 j 261 ) Omitted. 304 305 303 304 345 346 346 347 392 393 Omitted. 392 433 434 59 60 483 484 483 484 271 261 306 305 351 351 394 393 435 57 485 485 272 262 309 309 352 352 395 394 436 433 486 486 273 274 263 264 311 312 311 312 353 357 353 357 396 397 395 396 441 | 442 1 441-443 487 488 487 488 275 265 313 313 358 358 400 400 443 448-449 489 489 276 266 314 314 361 361 401 401 444 446 490 490 277 267 315 315 362 362 402 402 445 450 491 491 278 279 268 269 316 317 Omitted. 316 363 364 363 364 403 404 403 404 446 1 447 j 447 492 493 Omitted 492 280 270 318 317 365 365 405 405 448 451 494 494 281 282 271 272 319 320 Omitted. 318 366 367 366 367 406 407 406 373 449 | 450) 444 506 507 506 507 283 273 321 319 368 368 408 407 451 445 508 508 281 274 322 320 369 369 411 411 456 456 509 509 285 286 275 276 323 j 324 ) Omitted. 370 371 370 371 412 ( 411 1 412 461 462 461 462 510 511 510 511 287 277 327 327 372 372 413 413 463 463 512 512 288 289 278 279 328 329 328 329 373 375 373 375 415 416 415 416 464 j 465) Omitted. 513 514 513 514 290 280 331 331 376 376 417 217 466 464 515 515 291 281 332 332 377 377 418 418 467 465 516 516 292 112 333 334 378 378 419 419 468 466 517 518 293 Omitted. 334 335 379 379 420 420 469 467 518 519 294 282 335 336 381 331 421 421 470 j 468 519 520 295 296 283 284 336 337 337 338 383 384 383 384 425 425 471 J 472 469 520 521 297 298 285 286 338 33fl 339 340 386 | 386) 385 426 427 426 427 473 474 470 Omitted. 521 522 522 523 197 Reference Table — continued. 1906. 1910. 1906. 1910. 1906. 1910. 1906. 1910. 1906. 1910. 1906. 1910. 523 524 530 Omitted. 540 540 547 547 554 554 569 569 524 526 531 532 541 541 548 548 561 561 575" 525 527 532 533 542 512 549 549 562 562 576 r,26 528 536 536 543 543 550 550 563 563 577 • 578 575 527 539 537 537 544 544 551 561 566 566 52 8 530 538 538 545 545 552 552 567 567 579 529 531 539 539 546 516 553 553 568 568 580. s N** 2 198 INDEX. A. Article. Absence of Engineer Officer from ship 81 Accidents, to avoid 84,190 Accounts, Store. (See Stores.) 566 et seq. Acids 552 Action : — Station bill for 71 Bunkers in ... ... ... ... ... ... ... ... ... 517,519 Precautions on going into ... ... ... ... ... ... 71,89,134,519 Exercises preparatory .. . ... ... ... ... ... ... 71,88,89,484 Additions 22,68 Air compressors 126,127 Aiy pumps ... ... ... ... ... ... ... ... ... 99,113 Airing stoves 26,162,163,180,320 Air pressure 56,57,269,447 Alkalinity of water in boilers 26,173,175,176,177 Alterations 22,68 Ammonia ice-making machines 129 et seq. flasks for 132,133 „ on going into action ... 134 Appendix Pages 147-190 Appliances for economising fuel ... ... ... ... ... ... 506 Articles left on board on paying off ... ... ... ... ... ... 472 Artificers, &c, control of, instructions of ... 63,75,82 Artificers, No. of working hours 63,64 Ash pans 270,328 Ash pit doors :— 270 automatic 56, 196, 270 fenders to ... ... ... ... ... ... ... ... ... 507 Assistance : — from deck ... ... ... ... ... ... ... ... ... 60 to be rendered by Engineer Officer ... ... ... ... ... ... 228 Automatic ash pit doors 196,270 Automatic valves 203,485 Auxiliary feed pumps 387 Auxiliary machinery 70, 72, 122 et seq., 261, 371, 381, 541 et seq. Auxiliary machinery, lubrication of . . . ... 1 06 Auxiliary purposes, coal for 61 B. Bag lockers, stowage of 551 Ballast, water 489 Bearings : — to be watched at full power 447 wateron 96,97,369 Bilges : — pumps ... ... ... ... ... ... ... ... ... ••• 85 pipes in ... ... ... ... ... ... ... ... ••• 32, 328, 332, 357 Blown-down valve 188 Blow-off, silent 108,194,328 Boats : — steam and torpedo 311 et seq. boilers to be tested ... ... ... ... ... ... ... ••• 218 defects ... ... ... ... ... ... ... ... ••• ••• 317 drill test of boilers 227 fire bars 328 in reserve 301 et seq. INDEX. 199 Boats — continued. Article. on detached service ... ... 327 on paying off ... 465 safety valves to be examined . . . ... ,.. 315 hours in use ... 316 with stokeholds under pressure ... ... ... ... 328 Boiler : — mountings 171, 186, 187, 188, 189, 264 stop valves .. ... ... *.. ... 95, 197 Boilers : — accidents to men working in . . . .. ... ... ... ... 190,379 airing stoves ... 180 arrest of decay ... .. ... ... ... ... 163, 166 ash-pit doors, automatic ... 196 Belleville . . ... ... ... ... 159,194 blow- down cocks ... 188 bulging ... ... 158 change of water in ... 177,277 cleaning of ... • • • ... 160, 177, 183 „ tubes ... ... 183 condition of ... '.'.'. ... ... 152, 154 „ „ water in ... 26, 162, 172 et seq., 265, 268, 275 corrosion in 161, 166, 170 cylindrical soda in ... 175 density in 172, 173, 174, 275 deposits in * • ... ... ... 156, 159, 160 durability of 154, 222, 232 examination of . . . 24, 152," 211 et'seq., 226 264 313, 320, 375, 465 explosive mixture in ... . • . • . ... ... ... 189 external parts ... 185,191 fastenings of mounting ., ... 171 foul air in ... 189 fresh water for ... '.'. ... ... 26,162 172 181, 182, 265, 275 fusible plugs ... 159 history sheets ... .. ... 153 internal preservation of . . . 161 et seq. lagging ... 26, 185 leakage in 158, 272, 273 lime in . . . ... 176 no oil or tallow to be placed in ... 157,277 not to be blown out ... 179 of tugs and yard craft ... 212 of torpedo boats and destroyers '.! 264,265, 268, 2,69 et seq. overheating of tubes ... . . ... ... ... ... 159 Portland cement ... 166 precautions against fire 72, 107, 135,200 „ before entering ... 189, 190, 351, 379 „ „ opening ... ... 189 pressure in ... ... ... ... 193,194 „ to be reduced ... 93, 155 preservation, internally 162, 163-169 protection, methods of ... 161 et seq. „ from frost ... 26,162 regulating water test pressure ... 220 report on .'!.' .*.! 155, 170, 222, 227, 232, 234 responsibility ... 154, 202 safety of, on trials . . ... ... • . . ... 364 „ valves ... 155, 315, 376, 378 shore water ... 172 shortness of water ... 202 steam to be raised slowly ... 58, 192 stop valves 95, 197, 378, 540 sudden change of temperature to be avoided ... 192 test by drilling, &c. ... 226 et seq. „ water pressure 217 et seq., 375 to be kept free from soot ... 183 to be kept full ... 26, 162 to be worked at full power ... 5«, 57, 77 treatment of ... ... ... 232 tube cleaning, apparatus for . . . ... ... 184 200 INDEX. Boilers — continued. Article. vessels, special service 70,211,218 water for 181 water gauge fittings ... 201 water in . . . 268,277 water pressure test, report of . . . 222 water tube, fire extinguishers ... 194,195,272,328,320 „ instructions for working... 192,201,202 „ searching of tubes 159 „ steam may be raised rapidly 192 „ tube history sheet 20,153 weakness in 154,155,220 wear to be equal ... ... ... * . . . 178 when empty 180 when injured ... 195,272 when stopping engines 194 withdrawing of tubes ... 158 wood to be cleared from 377 small tube and Yarrow large type ... 230 other large types ... ... ... 231 zinc angle bars ... 164 zinc slabs ... 163 et seq. Bolts of main bearings, &c 97 Book of questions 39 Book of weights 19 Books, sketch and measurement ... 20,22, 68 Bottoms of ships, holes in 29 Bulkheads : — distinguishing of 341 not to be cut 490 valves in... 490 Bunkers. (See Coal.) 508, 512 et seq. c. Carbonic anhydride machines : — 129,131 flasks for 132,133,134 Cement 166,331,332,334 Certificates : — of acquaintance 45 of readiness for trial ... 378 not to be given to contractors 494 Change of water in boilers 177,277 Charge of machinery during trials ... 363,384,403,412,415 Chief Stokers 351 Chocks to be examined Ill Circuits, &c. : — to be distinguished by colour 31 Circulars : — ... 9-12 list of Pages 131, 132 notation of 9, 11 to be supplied ... 10 Circulating pumps 388 Classes of steam trials 361 Cleaning : — boilers ... 160,177 Clearances and leads 100,112 Clerical duties < ... 561 et seq. Closed auxiliary exhaust .' 121 Closing up machinery precautions 113 Coal:— bags ... ... ..'. 551 bunkers... 508, 512 et seq. ,, in action 517,519 „ gas in ... ... 512 et seq. „ precautions against explosion ... 351,514,515,516,518 „ ■> „ ,1 when coaling 512,513,523 „ safety lamps 514, 526 „ stowage in ... ... ... 513 INDEX. 201 Coal — continued. bunkers' temperature to be noted „ ventilation of description economical consumption for auxiliary machinery for culinary purposes . . . coal in action ... measurement of, on trials quality of quantity received on board scale of measurement . . . shoots small to be reburnt stowage of survey on to be used on trials trimming of „ before coaling use on colonial service Welsh for T.B. and T.B.D. Coaling ships Coaling gear, to be checked Coast-guard ships, trials of Cocks, Sec. : — to be worked sea and flooding Collision, precautions after Combustible matter, placing of Communication with deck Completion trial Condensers Condenser tubes Confined spaces : — men employed in red lead not to be used Consumption and speed curves Contractors : — new machinery ... trials testimonials forbidden Control of artificers and stokers. . . Corrosion : — in boilers condensers feed tanks Cotton waste Coupling belts Cylinders : — jackets, draining of to prevent water passing into warming of Dampers, uptake Defects: — materials for Density : — of feed water ... in boilers Discharge plugs Distilling apparatus Distinguishing of bulkheads Docking : — of ships to report Dockyard hands: — paying off into D. Article. 518 ... 276,512,513,515.516 509 61, 91 etseq., 506 427 520 517,519 428 510 508 521 512 507 513,519 521 '.'.'. 385,' 406,'413, 417, 428 512,519 512 522 ... 511 508,523 508 445 481,482,542 25, 33, 34, 35, 69, 481, 482 539 .'.'.' 543,547, 548, 549 84 37 116 et seq., 279, 280 116,118,119,280 ... 351 et seq. 352,353 425,446 ... 18 et seq. 361 et seq., 375 et seq., 381, 383 et seq. 494 78,82 ... 161 et seq. 117,118,119 115,347 547,548 97 92,94,266 537 94,266 ... 192 62, 65-69. 317, 337, 461, 481 66 173 172-174,275 27,488 125,189 341 33,34,35,69,488 35 461-463, 467, 468, 470-473 202 INDEX. Article. Double bottoms, precautions when cleaning 351 et seq. Downtou pumps 358, 481, 542 Drainage of pipes, &c 94,102,105,107 Draining engines 94,102,266 Draught, natural and forced ... ... ... ... ... ... ... 56,58 Drawings : — thickness of plating to be noted ... ... ... ... ... ... 343 to be accessible to Engineer Officers ... ... ... ... ... 21,52 to be retained ... ... ... ... ... ... ... ... ... 472 Drawing : — to be returned 342,472 to be supplied 20,21,68,152,342 Drill test: — omission of ... ... ... ... ... ... ... ... ... 234 of boilers 152, 221, 226 et seq. Drums, oil, &c 106,549,550 Duration of trials 392, 404, 411, 442, 443, 444, 445, 456 Duties of Engineer Officers 15, 74, 75, 79, 80, 82, 83, 84, 86, 87, 88, 154 E. Economical : — rate of speed 59,91 working of engines ... ... ... ... ... ... ... 61, 91 et seq. Ejectors 271 Electrical, circuits, &o 31,553 Electric light apparatus ... ... ... ... ... ... ... ... 553 Emergency valves 266,364,371,387,537 Emptying boilers 179 Engineer Captain : — 12,51,53 to attend trials 373,394,412 to examine machinery... ... ... ... ... ... ... 51,54,226,465 to examine officers ... ... ... ... ... ... ... ... 45 to examine steam manuals ... ... ... ... ... ... ... 12 Engineer Officer : — absence of, from ship ... ... ... ... ... ... ... ... 81 care of boilers ... ... ... ... ... ... ... ... 4, 154 et seq. definition of term ... ... ... ... ... ... ... ... 5 duties and responsibilities. (See also Duties.) ... ... ... 3,15,23,24,154 instruction of midshipmen ... ... ... ... ... ... ... 73 of the watch 78, 82 et seq. raising steam ... ... ... ... ... ... ... ... ... 23 responsible for stores ... ... ... ... ... ... ... ... 23,566 to assist in survey when paying off ... ... ... ... ... ... 472 to attend trials ... ... ... ... ... ... ... ... 363 to be supplied with specification ... ... ... ... ... ... 18 to examine boilers 23,211,226,234 to examine machinery .. . ... ... ... ... ... 23,24,36,51,113,264 to furnish estimate of stores ... ... ... ... ... ... ... 569 to have charge of stores and fixtures ... ... ... ... ... 15,23,566 to have charge of safety lamps ... ... ... ... ... ... 514 to keep watch ... ... ... ... ... ... ... ... ... 71 to make himself acquainted with machinery, &c. ... ... ... ... 52,151 to make himself acquainted with ship and fittings .... 21,45, 52 to make representation ... ... ... ... ... ... ... 22,55 to make sketches 20,22 to obtain certificates ... ... ... ... ... ... ... ... 45 to point out alterations desirable ... ... ... ... ... ... 22 to prepare book of weights ... ... ... ... ... ... ... 19 to prepare list of defects ... ... ... ... ... ... ... 65,66,461 to prepare watch and station bill ... ... 39, 71 to render assistance in drill test 228 , to report case of fire ... ... ... ... ... ... ... ... 23 to report docking ... ... ... ... .. ... ... ... 35 to report on work in hand ... ... ... ... ... ... ••• 67 to report state of machinery, &c ... 53 to report when necessary to put into port ... ... ... ... ... 65 to see that staff are conversant with their duties ... ... ... ... 74 to visit E.R. department frequently ... 72 INDEX. 203 Engineer Officer — continued. Article, to watch construction ... ... ... ... ... ... ... ... 18, 24 when in charge of more than one ship ... ... ... ... ... 40 when men are working in boilers ... ... ... ... ... ... 190,379 „ • „ »j • , r 12, 18, 19, 32, 53, 226, 377, 378 Engineer Bear- Admiral:- { 385,394,403,412 to approve watch bills... ... ... ... ... ... ... ... 39 to attend trials 372,373,385,394,403,412 to be supplied with specification ... ... ... ... ... ... 18 to examine machinery ... ... ... ... ... ... ... 36 to examine officers ... ... ... ... ... ... ... ... 45 to examine steam manuals ... ... ... ... ... ... ... 12 to inspect machinery ... ... ... ... ... ... ... ... 54 Engine-room Artificers : — control of • 82 instruction of . . . ... ... ... ... ... ... ... ... 75 to act on emergency ... ... ... ... ... ... ... ... 364 working hours ... ... ... ... ... ... ... ... ... 64 Engine-room Department, inspection of 72 Engine-room Staff: — 541 instruction and training ... ... ... ... ... 74,76,151,492,541 Engines : — economical working of ... ... ... ... ... ... 61, 91 et seq. examination of 23,24,36,51,113,264 internal parts 104,281 to be drained 94,102,266 to be gradually worked up at full power ... ... ... ... ... 447 to be moved 110,122 when done with 109,278 to be stopped ... ... ... ... ... ... ... ... ... 538 Evaporators 125, 189 Examinations of: — - boilers 23, 211 et seq., 219, 226 ct seq., 264, 313, 375, 465 hull 331 et seq. machinery after trials... ... ... ... ... ... ... ... 36,38 machinery in commission ... ... ... ... ... ... ... 113 machinery, new ... ... ... ... ... ... ... ... 36 machinery previous to trials ... ... ... ... ... ... ... 375 ct seq. machinery, under water fittings ... ... ... ... ... ... 33,69 Excessive rise in density 174 Expansion couplings 101 Expansive working of steam 91 ct seq. Explosive mixture in boilers and evaporn tors 189 F. Feed arrangements 201,202,268 Teed water : — density of ... ... ... ... ... ... ... ... ... 173 tanks 105,115,275,347 temperature of . . . ... ... ... ... ... ... ... ... 172 Filters, grease 105 Fire : — extinguishers ... ... ... ... ... ... ... ... ... 194 precaution against 23, 72, 135, 200, 526, 541 et seq., 553, 554 report on ... ... ... ... ... ... ... ... ... 23 wood 520 Fixtures 23 Flasks, ammonia and carbonide-anhydride machines .. . 132-134 Forced draught 56, 58 Forced lubrication 98,99,105,106,107 Foul air in boilers 189 Fresh water: — for boilers 172,181,182,265,271 not to be wasted ... ... ... ... ... ... ... ... 271 Friction tests 245,246 Fuel:— left on board after contractors' trials 386 oil, flash point 525 patent 521,527 204 INDEX. Full Power Trials, at sea Funnel Guys Funnels : — examination of... painting of Article. 441 et seq. 199 229 198, 199 G. Galvanic action, precautions Gauges to be tested Gear insecure to be made fast Grease Filters 32, 357, 358 .. 264,376 .. 103,536 .. 105 H. Helm, not hard over on trials Holes not to be cut in the bulkheads through ship's bottom ... Hulls :— of ships ... of torpedo boats and destroyers surveys on Hydraulic : — jacks Hydrometer ... ... 368,418 ... 490 ... 29,342 . . . 331 et seq. ... 304,305 262, 263, 305 ... 491 ... 173 I. Ice-making machines India-rubber : — valves, preservation of Indicator diagrams Indicators ... Inflammable Stores Injury to boilers Inner-bottom plating \ Inspection : — of engine-room department . . . before paying off Instruction of officers in steam . . . Instructions : — in use of water- tube boilers . . . respecting torpedo boats abroad „ use of red lead stores and store accounts Internal : feed pipes lubricant parts of engines Internal combustion engines : — air reservoirs clutch crank chambers cylinder covers, &c. diagrams Diesel . . . firing lubrication naked lights pistons, &c. starting arrangements temperature, lubricating oil, &c. vaporisers 93 104 120, 366, 372 105, 106, 137 ... V1H et seq. ... 114 373, 393, 431, 446 ... 120,393 ... 549,550 ... 195 332, 334, 336, 339 54, 72 464, 467 73 192, 202 309 352, 353 566 et seq. 157. 26 274, 281, 528 104, 281 139 139 136 138 140 140 140 137 135 140 139 138 136 Jackets, cylinder 66, 92,94, 113 INDEX 205 L. Lagging on boilers Lamps, extinguishing of ... Leads of slides Lights, extinguishing of . . . Lime, use of Linking up of Engines List of defects Load water line to be marked Loss of fresh water to be guarded against Lubricant, internal, to be reduced Lubricating oils, instructions for use of, at various powers, &c. Lubrication, forced Article. 26,185 544 112 546 176,338 92 etscq. 06 30 172 ...101, 105, 137,274 106,528 98, 99, 105, 106, 107 Machinery : — auxiliary changes to be noted ... completion of ... closing up defects ... examination of... „ „ on paying off new not to be strained of ships in Commission of torpedo boats and destroyers orders tending to injure precautions to prevent injury preservation of . . . to be kept in good condition trials, responsibility for Machines, tools, &c Main drain Magazine cooling machinery Magazines, flooding of Manual, steam : — notation of circulars ... particulars to be inserted ships ships, to be accessible to be examined to whom to be supplied Materials for defects ... Measured Mile trials Mechanicians, number of working hours Mineral oil: — for internal parts not to be used for lights Motors Motor boats Mountings on boilers M. 70, 122 et seq., 266, 371, 381 22 37 113 62,63,65,66 23, 24, 36, 51, 113, 264, 375 et seq. 465,468,470,471,473 ... 18 et seq 269 ... 51 et seq. ... 261 et seq. 55 103,113 : 92 23 363 80 487 129-131 482 1-5,472 9-12 ... ... ... 3,4,22, 68f575 4,22,68,472 4 12,54 3 66 370, 415 et seq. 64 104,105,157,274,281,528 ' ... 545 15,575 135-140 171,186-188,197,264 N. Naked lights Natural draught New Machinery ... Notice of steam trials, to Admiralty 107,135,351,514,526,549 56, 59, 60, 404, 426, 442,443, 446, 447 ... 18 et seq. 362 0. Objects of steam trials Observations during trials 391, 402, 405 ... 366-368 206 INDEX. Officers : — Article, instruction in steam ... ... ... ... ... ... ... ... 73 to act on emergency ... ... ... ... ... ... ... ... 364 to attend trials 363, 365, 372, 373, 385, 394, 403, 407, 412 to exercise vigilance ... ... ... ... ... ... ... ... 363,385 Oil:— 528 et seq. for lighting purposes ... 529-531,545 for navigating purposes ... ... ... ... ... ... ... 386 for other departments ... ... ... ... ... ... ... 533 in boilers 105,157 storage of 106,530,531,548,549 temperature of ... ... 107,138 Oil engines ... ... ... 135 et seq. Oil fuel 192,442,443,524,525,526 Oil fuel sprayers 524 Orders tending to injure machinery ... ... ... ... ... ... 55 P. Partial Repair Trials 411-413,414 Particulars of Machinery 3,4,575 Passage and Full Power Trials ... 441 et seq. Patent Puel 521,527 Faying off... ... ... ... ... ... ... ... ... 414, 461 et seq. trial ... ... 456 Pipes, &c. : — drainage of 94,102,105,197 in bilges 32,328,332,357 steam 70,282 to be distinguished by colours ... ... ... ... 31 underwater ... ... ... ... ... ... ... ... ... 33,69 Pistons, wear of 113 Position of holes through bottom 29,342 Powers at which sea trials should be made ... 59, 426 Precautions : — after collision ... ... ... ... ... ... ... ... ... 539 after steaming ... ... ... ... ... ... ... ... ... 109, 278 against accidents to men in boilers ... ... ... ... ... ... 190,379 „ fires, &c 23, 72, 200, 541 ei se Reversing gear, trial of Rough Engine-room Register Rubbish to be removed Rust to be removed 7, **4(/0t./&et*F ft U- U m y -&euf£)- S- &*- - -iu 7/keuuJf $S'S$. 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