EEC O EDS STEAM BOILER EXPLOSIONS, EDWARD BINDON MARTEN, - INST. OF MECHANICAL EXGIXEEES; ASSOCIATE OF INSTITUTION OP CIVIL ENGINEERS, AND CHIEF EXGINEEB TO THE MIDLAND STBAM BOILER INSPECTION AND ASSUBANCB Co. LONDON ; E. & F. N. SPON, 48, GEARING CROSS. STOURBRIDGE : R. BROOMHALL, 148, HIGH STREET. 1872. '&/J. PREFACE. ACCURATE information as to Boiler Explosions must always be useful to those who are 'interested in the safe working of Steam Boilers. The following pages contain very brief abstracts of records obtained for the Midland Steam Boiler Inspection and Assurance Company, by whose permission they are now republished in a compact and convenient form. By permission of the Council of the Institution of Mechanical Engineers, the records are prefaced by a Paper on Steam Boiler Explosions and their records, and on Inspection as a means of prevention, read before that Institution at Manchester, August 1st, 1866, and a further Paper on the "Conclusions derived from the experience of recent Steam Boiler Explosions," read before the same Institution at Nottingham, August 3rd, 1870. All names of Works or Firms are omitted from the records as unnecessary. 1351721 ON STEAM BOILER EXPLOSIONS AND THEIR RECORDS, AND ON INSPECTION AS A MEANS OF PREVENTION, BY EDWARD B. MARTEN, MEM. INST. M.E. A.I.C.E., EXCERPT MlNUTES OF PROCEEDINGS OF THE MEETING OF THE INSTITUTION OF MECHANICAL ENGINEERS, AT MANCHESTER, IST AUGUST, 1866, JOSEPH WHITWORTH, ESQ., PRESIDENT, IN THE CHAIR. BY PERMISSION OF THE COUNCIL. THE subject of Steam Boiler Explosions, which was brought before this Institution in June, 1848, in a paper by the late Mr. William Smith of Dudley in reference to an explosion near that place, and again in 1859 in a paper by Mr. Longridge on the economy and durability of stationary boilers, is one of great importance and is now attracting increased attention. The first public notice of the subject was by a parliamentary committee in 1817, which was appointed in consequence of a very fatal boiler explosion in London in 1815 ; evidence was then collected as to steamboats, and many boiler explosions were referred to. That committee recommended among other things that boilers should be made of wrought iron, instead of cast iron or copper, which had been the materials mainly used previously ; that they should be inspected and tested ; and that there should be two safety valves, each loaded to one third of the test pressure, under penalties for any excess. A great part of the information now existing upon the subject, especially in regard to the earlier explosions, is to be found in the records of inquests after fatal cases ; and some of the careful reports of eminent engineers on those occasions have materially assisted in the formation of correct views as to the causes of explosion. Latterly also the printed reports of the inspectors of mines, and more especially the reports of the explosions of locomotives, illustrated by diagrams by the inspectors of railways, have furnished very valuable information. Since the subject has been taken up by private associations for the 6 BOILER EXPLOSIONS. prevention of explosions, many more records have been published, although their usefulness is much impaired by their not containing the names of the places whereby the explosions could be identified. When the writer's attention was first directed to this subject, he met with great difficulty in obtaining correct records of boiler explosions, from which to arrive at the results of past experience ; and wishing to base his own opinion on facts, rather than on the inferences of others however reliable, he followed the example of the Franklin Institute in their elaborate investigation of the subject, and collected all the records he could find ; and by way of facilitating reference, arranged an index, a manuscript copy of which is presented with the present paper to the Library of this Institution. All must be agreed as to the importance of reliable information on such accidents as boiler explosions ; and the writer would suggest that this Institution may materially aid in obtaining the desired records and placing them within easy access, by becoming the depository of reports on explosions, and by inducing those who have the opportunity to forward copies of reports, that these may be arranged so as to be easily found and consulted. It is very desirable that these reports should as far as possible be illustrated by sketches, as aids to the description ; and also by slight models like those now shown to the meeting, by which the whole matter may be seen at a glance. So few persons comparatively have the opportunity of examining boilers after explosion, that the most erroneous ideas have prevailed, and theories have been advanced which would soon be dissipated by practical experience or by reading accurate reports. It would also very much aid in the understanding of published matter on the subject, if full descriptions of each case alluded to in illustration could be ootained. These records are as useful to the engineer as the " precedents " or "cases " to the lawyer or the surgeon. After any serious explosion, the newspapers of the neighbourhood in which it has occurred contain voluminous articles describing the disastrous result and the damage done, which, although useful as far as they go, do not in the least assist in arriving at the cause of explosion. The really important particulars, such as the description EXPLOSIONS. 7 and construction of the boiler, its dimensions, and the pressure at which it worked, are in most cases omitted altogether. The record of explosions presented to the Institution contains a list of the boiler explosions in each year of the present century, as far as known to the writer, with the names of the places, and the description and sizes of the boilers, and the supposed cause of explosion, together with references to the books or papers from which further information may be obtained. Of course many of the explosions have to be put down as uncertain in some of the particulars ; but every year improves the record, as fresh information is obtained, and with the assistance of the members of this Institution it might be made far more perfect and extensive. The total number of explosions here recorded is 1046, and they caused the death of 4076 persons and the injury of 2903. The causes assigned for the several explosions are very numerous, and are no doubt incorrect in many cases ; but they may be generally stated as follows : 397 are too uncertain to place under any heading ; but of the rest 145 were from the boilers being worn out, or from corrosion, or from deteriorated plates or rivets. 137 from over pressure, from safety valves being wedged or overweighted, in some cases intentionally, or from other acts of carelessness. 125 from faulty construction of boiler or fittings, want of stays, or neglect of timely repair. 119 from collapse of internal tubes, generally from insufficient strength. 114 from shortness of water, or from scurf preventing the proper contact of the water with the plates ; or from improper setting so as to expose the sides of the boiler to the flame above the water line. 9 from extraneous causes, such as effect of lightning striking down the stacks upon the boilers, or from fire in the building or explosion of gas in the flues. 1046 total number of explosions. 8 BOILER EXPLOSIONS. The exploded boilers were of the following descriptions : 232 are not sufficiently described to place under any head ; but of the rest 320 were Marine boilers of various forms. 141 were Cornish, Lancashire, or other boilers internally fired. 120 were Locomotive, or other multitubular boilers. 116 were plain Cylindrical boilers, externally fired. 64 were Balloon or haystack, wagon, Butterley, British-tube, elephant, or Trevithick boilers. 29 were Portable, agricultural, upright, or crane boilers. 14 were Heating apparatus or kitchen boilers. 10 were Upright boilers attached to puddling or mill furnaces at ironworks. 1046 total number of explosions. The theories as to the causes of explosion have been numerous. In the early days of the steam engine, when the steam was used only as a condensing medium and the pressure in the boiler was frequently allowed to get below atmospheric pressure, many boilers were destroyed by the excess of the external atmospheric pressure becoming too great, causing them to be collapsed or crumpled up ; and this led to the use of the atmospheric valve still found on old boilers. Even so lately as last year, 1865, a boiler in the neighbour- hood of Bury, Lancashire, has suffered in this way by collapse from external pressure ; its appearance after the accident is shown in Fig. 1. Fig. 1. which is copied from a photograph. The early explosions were so palpably due to the weakness of the boilers, which compared with those of the present day were most ill constructed, that no one BOILER EXPLOSIONS. 9 thought of any other cause than the insufficient strength of the vessel to hear the expansive force of the steara contained in it. "When the advantages of high-pressure steam hecame recognized, and the boilers were improved so as to hear the increased strain, the tremendous havoc caused hy an explosion led many to think that something more must he required than the expansive force of the steam to produce such an effect; and they appear to have attributed to steam under certain conditions a detonating force, or a sudden access of expansive power that overcame all resistance. To support this somewhat natural supposition, it was asserted that the steam became partially decomposed into its constituent gases, forming an explosive mixture within the boiler. That this belief is still sometimes entertained is seen from the verdict of a jury even in the present year, 1866, in the case of the explosion of a plain cylindrical boiler at Leicester, shown in Fig. 2., the real Fig. 2. cause of which appears to have been that the shell of the boiler was weakened by the manhole. It seems hardly necessary to point out the fallacy of imagining decomposition and recomposition of the steam to take place in succession in the same vessel without the introduction of any new element for causing a change of chemical combination ; but it is necessary to refer to this supposition, as the idea is shown to be not yet extinct. Again it has been asserted that the steam when remaining quite still in the boiler becomes heated much beyond the temperature due to the pressure ; and that therefore when it is stirred or mixed or brought more in contact with the water by the opening of a valve or other cause, the water evaporates so rapidly as to produce an excessive pressure by accumulation of steam. In support of this view the frequency of explosions upon the starting of the engine after a short stand is adduced ; but it is very doubtful whether by this means a sufficient extra pressure could be produced to cause an explosion, 10 BOILER EXPLOSIONS. unless the boiler had been previously working up to within a very small margin of its strength. Explosions are seldom caused by a sudden increase of pressure, but rather by the pressure gradually mounting to the bursting point, when of course the effect is sudden enough. Nor is it necessary in many cases to look for much increase of pressure as the cause of explosion ; for it is far more often the case that the strength of the boiler has gradually degenerated by wear or corrosion, until unable to bear even the ordinary working pressure. It is so very easy, when examining the scene of an explosion, for the first cause of rupture to be confounded with the causes of the subsequent mischief, that in many cases erroneous conclusions have been arrived at in this way. The most important points to find out in connection with any explosion are the condition of the boiler and all belonging to it immediately before the explosion, together with the locality of the first rent, the direction of the line of rupture, and the nature of the fracture ; as everything occurring after the instant of the first rent is an effect and not a cause of explosion. As soon as the first rent has taken place, the balance of strain in the fabric is disturbed, and therefore the internal pressure has greatly increased power in continuing the rupture ; and also the pressure being then removed from the surface of the water, which is already heated to the temperature of the steam, the whole body of the water gives out its heat in the form of steam at a considerable pressure, and thus supplies the volume of steam for carrying on the work of destruction. When thus quickly generated, the steam perhaps carries part of the water with it in the same way that it does in ordinary priming ; and it has been thought by some that the impact of the water is thus added to that of the steam, to aid in the shock given to all surrounding obstacles. It is seldom that one out of a bed of boilers explodes without more or less injury to the others on either side of it ; but sometimes two boilers in one bed, or three, or even five, have exploded simultaneously. The causes of boiler explosions may be considered under the two general heads of BOILER EXPLOSIONS. 11 Firstly, faults in the fabric of the hoiler itself as originally constructed, such as had shape, want of stays, had material, defective workmanship, or injudicious setting: and Secondly, mischief arising during working, either from wear and tear, or from overheating through shortness of water or accumulation of scurf ; or from corrosion, in its several forms of general thinning, pitting, furrowing, or channelling of the plates ; or from flaws or fractures in the material, or injury by the effect of repeated strain ; or from undue pressure through want of adequate arrangements for escape of surplus steam. There is no doubt that many of the early explosions were from faults of construction. The stronger materials now used were then found so difficult to manipulate that others easier to work were chosen, and often the shape of the boiler was only selected as the one easiest to make. The early boilers were made of copper or cast iron, with leaden or even wooden tops, and of the weakest possible shape. Such was the boiler used by Savery, shown in Fig. 3. Fig. 3. and the Tun Boiler and Flange boiler, Figs. 4 and 5. The Fig. 4. Fig. 5. very fatal explosion in London in 1815, referred to by the parliamentary commission previously named, was of a cast-iron boiler, which failed because one side was too thin to bear the pressure, as the casting was of irregular thickness. The steam being 12 BOIIEK EXPLOSIONS. at that time used only at or below atmospheric pressure as a means of obtaining a vacuum by condensation for working by the external pressure of the atmosphere, so little was pressure of the steam thought of, that boilers were proposed and it is believed were actually constructed with hooped wooden shells, like barrels, and internal fireplaces and flues of copper ; and even a stone chamber was named as being a suitable shell for a boiler, with internal fireplace and copper flue passing three times the length of the inside and out at the top, like an ordinary stove and piping. These boilers must have been something like the sketches given in Figs. 6 and 7, Fig. 6. Fig. 7. and were intended to be exposed only to the external pressure of the atmosphere. BOILER EXPLOSIONS. 13 Cast iron was frequently used for the shell of boilers, with an internal fireplace and tubes of wrought iron, as shown in Fig. 8, Fig. S. Fig. 9. and boilers of this construction are still to be found in use at some of the older works at the present day. As the outside shell and front plate are l inch thick and are not exposed to any wear at all, these boilers are sufficiently strong. A duplicate front plate with set of tubes attached is always kept on hand in case of need. Another form of cast-iron boiler is shown in Fig. 9., made in several parts put together with flange joints, with an internal fireplace and flue also made of cast iron. When cast iron was used for the parts exposed to the fire in boilers intended for high pressure, it was sometimes employed in the form of tubes of small diameter and proportionately thinner ; as in Woolf's boiler, so much spoken of in the evidence before the parliamentary committee of 1817. This boiler, shown in Fig. 10., consisted of nine cast- Fig. 10. iron pipes, about 1 foot diameter and 9 feet long, set in brickwork 14 BOILER EXPLOSIONS. so that the flame played all round them. These small tubes were connected with another of larger size placed transversely above them, forming a steam receiver, and this again with a still larger one, which formed a steam chamber. No details of any explosions of the three last mentioned boilers have been obtained ; but it is known that the cast iron was found a most treacherous material, especially when exposed to the action of the fire ; and that the effect of explosion was very disastrous, because the boiler burst at once into many pieces, each of which was driven out with great velocity, and the danger was not mitigated by the circumstance of large masses holding together, as is found to be the case with wrought-iron boilers when exploded. When wrought-iron boilers came into use the shapes were most varied, and the dimensions much larger than before. One of the earliest was the Wagon boiler, shown in Fig. 11, with round top Fig. 11. Fig. 12. and plain flat sides, which could only be made to bear even the smallest pressure by being strengthened with numerous stays. In most cases of explosion of this class of boiler the bottom was torn off, owing to the angle iron round it being weakened by the alternate bending backwards and forwards under each variation of pressure, as all the sides and the bottom must be constantly springing when at work. Such was the explosion at Chester in 1822, and many others. This shape was soon improved in its steam generating powers by making the sides concave instead of flat, as shown in Fig. 12, so that the heating surface was greater and also BOILER EXPLOSIONS. 15 in a better position to receive the heat from the flame in the flues. This shape was further elaborated by rounding the ends as in Fig 13, Fig. 13. and in some cases making the bottom convex to correspond with the top, as in Fig. 1 4. All these forms however still required numerous Fig. 14. stays to retain them in shape, the safety of the boiler being dependent upon the stays ; and numerous explosions show the weakness of these boilers. They generally gave way at the bottom, as in an explosion that occurred at Manchester in 1842, where the boiler had been weakened by frequent patching ; they also sometimes exploded through the failure of the stays. A very early improvement in the right direction consisted in making the shell circular ; and some few large boilers still exist that 16 BOILER EXPLOSIONS. were made completely spherical, as show in Fig. 15, so that the whole Fig. 15. Fig. 16. of the iron was exposed to tension only, and required no assistance from stays, and the boiler had no tendency to alter its shape under varying pressure. This shape however had the great disadvantage of possessing the least amount of heating surface for its size or cubic contents ; and also it was very liable to injury from sediment on the bottom, which accumulated on the most central spot. The spherical form was therefore soon modified into the shape shown in Fig. 16, by making the bottom more shallow, although still convex ; and afterwards by putting flat or concave sides and a flat or concave bottom, with the Fig. 17. angle constructed either of bent plates or angle iron, as in Figs. 17 BOILER EXPLOSIONS. 17 and 18, which represent the forms known so well in the Fig. 18. Staffordshire district as the common Balloon or Haystack boiler. Many of these have been made of very great size, measuring as much as 20 feet diameter, and containing so much water and steam as to be most formidable magazines for explosion. Perhaps no form of boiler has exploded more than this, partly because of the great number that have been used, but chiefly because of the inherent weakness of the shape. The records however have not been obtained of the great majority of these explosions, because they seldom caused sufficient damage or loss of life to attract much attention, as these boilers generally worked in isolated positions at collieries. The bottom is only prevented from blowing down into the fireplace by numerous stays from the top, and the angle iron round the bottom of the sides is much tried by the constant springing of the plates under every alternation of pressure ; and the weakness thus occasioned is increased by the angle resting on the brickwork and being exposed to corrosion. The effect of this continued alternation of strain is well shown by the elastic model exhibited. Notwithstanding the dependence of these boilers upon stays for their strength, many have been made as large as 12 and 15 feet diameter without stays ; and explosion sooner or later has been the consequence. Such was an explosion that took place at Smethwick 18 BOILER EXPLOSIONS. in 1862, which is shown in Fig. 19. As the force of the Fig. 19. explosion was only slight, the effect of the bottom giving way, and the consequent rolling over caused by the reaction of the issuing steam and water, is clearly seen. Another example that occurred at Wednesbury in 1862 is shown in Fig. 20, where the explosion was Fig. 20. rather more violent, the bottom of the boiler being torn off all round and left upon the firegrate, and rent nearly into two pieces ; while the top and sides were thrown some height in one mass, and were only put out of shape by the fall. The weakness of this boiler had been further increased by making the bottom angle of angle iron, as BOILEB EXPLOSIONS. 19 shown enlarged in Fig. 21, with a ring of flat plate A interposed Fig. 21. Fig. 22. between the angle-iron ring and the concave bottom of the boiler ; so that all the effect of the springing of the bottom, as shown by the dotted lines, was thrown upon the angle iron, which was accordingly found cut off all round. Had the concave bottom been made to rise direct from the angle iron, as in Fig. 22, the springing could not have been so great, and the angle iron would only have had to stand the shearing strain of retaining in its place the rigid bottom ; but as about one foot all round the bottom was flat, and the concavity was only in the central part, the angle-iron ring had to bear an up and down strain, as shown by the dotted lines in Fig. 21, and the bending action was more severe than it would have been if the bottom had even been made quite flat all over. Fig. 23. A further form of the Balloon boiler is shown in Fig. 23, 20 BOrLEB EXPLOSIONS. where the heating surface of the bottom is increased by an internal central dome-shaped fireplace, with an arched and curved flue conducting the flame through one revolution within the boiler before passing again round the outside. This construction however must necessarily have diminished the strength of the boiler greatly. In the drawing the top of the boiler, as indicated by the dotted lines, is removed to show the interior. The desire to add to the strength of boilers by lessening the diameter of the shell led to the construction of the Plain Cylindrical boilers. They were made first with flat ends of cast iron, which frequently cracked and gave way when exposed to the fire, as described in many of the early American explosions. The flat ends when made of wrought iron, as shown in Fig. 24, are exposed to the Fig. 24. same strain as the bottom of the balloon and wagon boilers, and are constantly springing with variation of pressure like drum heads, causing injury to the angle-iron joint. They also require long stays through them to hold in the ends, and these are subject to so much vibration that they seldom continue sound for long together, especially when joined with forked ends and cotters. As the flat ends of such boilers are always being sprung by each alternation of pressure into a more or less spherical shape, as shown by the elastic model exhibited, this consideration no doubt led to the ends being made hemispherical, as shown in BOILER EXPLOSIONS. 21 Fig. 25 ; and plain cylindrical boilers with these hemispherical ends Fig. 25. are now so commonly used that they far outnumber any other form of boiler. Their shape renders them very strong, as the whole of the iron is in simple tension, and internal pressure has no tendency to alter the shape, as is shown by the elastic model exhibited. There is one circumstance very much in favour of the plain cylindrical boilers, and that is that they can be so easily cleaned and repaired, as a man can stand properly at his work at every part and the whole of the interior surface is exposed equally to view. They are of course exposed to all the evils of boilers externally fired, the part under greatest strain being weakened by the action of the fire ; and the bottom is also exposed to injury from accumula- tion of mud and chips of scurf, which cannot be prevented from falling there, and lying upon the part exposed to the direct action of the fire. When made of great length, such as 70 or 80 feet, as is the practice for applying the waste gas from blast furnaces, these boilers are also liable to seam-rips or "broken backs," owing to the greater expansion of the bottom exposed to the fierce flame for its whole length, than of the top which is kept cooler by exposure to the air ; and it would therefore be better to have a succession of short boilers, rather than only a single one, where great length is required. One boiler has been seen by the writer where extreme length was avoided by curling the boiler round until the ends met 22 BOILER EXPLOSIONS. forming a Ring or Annular boiler. This boiler is shown in Fig. 26, Fig. 26. and is 5 feet diameter with 25 feet external diameter of the ring, or a mean length of about 63 feet ; it has been found to work well for some years, although exposed to the heat of six puddling furnaces. Explosions of plain cylindrical boilers have been very frequent indeed, although they have not caused a proportionate number of deaths, because they work usually in isolated positions at colliery and mine engines. The sketch shown in Fig. 27, represents an Fig. 27. explosion that occurred at Darlaston in 1863, and illustrates the way in which these boilers usually explode. They generally open first at a longitudinal seam over the fire, which has become dete- riorated by accumulations of scurf preventing proper contact of the BOILER EXPLOSIONS. 23 water, so that the plates become overheated, their quality injured, their edges cracked or burnt, and the rivets drawn or loosened. The rent generally continues in the longitudinal direction to the sound seam beyond the bridge at the one end, and at the other end to the seam joining the front end to the shell ; and then runs up each of the transverse seams, allowing the rent part of the shell to open out flat on both sides, and liberating both ends of the boiler, which fly off in opposite directions. Of course it is seldom that an explosion is quite so simple as this, as the direction of the flight of the various pieces is so much influenced by the last part that held in contact with the main body of the boiler. The want of due observation of this point has often led to erroneous conclusions In the explosion shown in Tig. 28, and in the model exhibited, Fig. 28. which occurred at Westbromwich in 1864, the lower part of the side of an upright boiler was blown out ; and the liberated part was also divided into two pieces, each of which fell some distance behind the boiler, in an opposite direction to the side from which they came. The explanation of this became obvious on examination, as the cause of the rupture had been the corrosion of the bottom, and the rent had run up the seams until it met the angle iron of the side tubes, round which it ran to the first seam above. This seam acted as a hinge on which the ruptured pieces turned, and they swung round so violently that they were wrenched off, but not before they had pulled the boiler over and received the diverting force which gave them their direction, for they flew off at a tangent, to the circle in which they had swung round on the sound upper seam as upon a hinge. 24 BOILER EXPLOSIONS. In order to avoid having a large diameter for plain cylindrical boilers, especially -where exposed to the fire, hoilers have heen used that have supplied the required steam power by a combination of several cylinders of small diameter. One of these known as the Elephant boiler, has been so much used in France that it is sometimes called the French boiler ; it is shown in Fig. 29, Fig. 29. and consists of two cylinders of small diameter connected by upright conical tubes to a large cylinder above. Another form called the Betort Boiler, shown in Fig. 30, has been described at a previous Fig. SO. meeting of this Institution (see Proceedings Inst. M. E. 1855 page 191). The disadvantages of these two combinations of plain cylinders are that they are not easy to clean or examine internally, and also there is not free exit for the steam, which has to find its way along small channels, and carries the water away with it, causing priming, and also retarding the generation of steam and BOILER EXPLOSIONS. 25 endangering the boiler plates. With a view to strengthen the plain cylinder made of wrought-iron plates, the seams are sometimes made to run diagonally, as shown in Fig. 31, on the principle that, Fig. 31. as the longitudinal is the weakest seam and the transverse the strongest, a diagonal between them gives the greatest amount of strength to the boiler as a whole. Plain cylindrical and wagon boilers have for many years been made with internal tubes of various shapes and arrangement, through which the flame passes to add to the heating surface. These are shown in dotted lines on the previous drawings of wagon boilers, Figs. 11 and 12. They are also shown in Fig. 32, where a tube Fig. 32. passes from over the fire to the front of a plain cylindrical 26 BOILEB EXPLOSIONS. boiler ; in Fig. 33 two tubes pass from the sides to the front : in Fig. 33. Fig. 34 the tube passes from the back, but returns over the fire and Fig. 34. passes again to the back : and in Fig. 35 a tube from the back Fig. 35. passes out through a cross tube in each side. The boilers in all these cases are fired externally. This addition of tubes has tended very much to increase the size of these boilers in order to make BOILER EXPLOSIONS. 27 room for the tubes. These boilers are now found of 9, 10, and even 11 feet diameter; and this large shell being fired externally is exposed to the same dangers as those described in the plain cylindrical boiler, while it is not so easy to keep clean on account of the obstruction offered by the internal flues. When the flame has passed under the whole length of the bottom of these large boilers before going through any tube, it is doubtful whether the heating surface of the tube helps much in the generation of steam ; but the tube is of use in reducing the quantity of water in the boiler, as it occupies a considerable space. Explosions of these boilers have sometimes taken place by collapse of the tubes, but much more generally by the failure of the shell over the fire, as shown in the sketch Fig. 36, Fig. 36. representing an explosion that occurred at Wolverhampton in 1865, in which the first rent took place in a seam over the fire where frequent repair had led to a considerable length of longitudinal seam being in one continuous line. The four plates over the fire parted and opened out until they had ripped two seams completely 28 BOILEK EXPLOSIONS. round the boiler ; and the plates were thrown in one flat piece, as shown, upon a bank behind. The main body of the boiler with the tubes was turned over, and the front end blown away. A modification or amalgamation of several of the forms of boilers already mentioned led to the construction known as the Butterley boiler, shown in Fig. 37, with a wagon-shaped end over Fig, 37. the fire, continued in a single tube within a plain cylindrical shell beyond. This boiler has been found to generate steam very rapidly ; but the extreme weakness of the construction over the fire and along the tube, especially at the part where the front end of the tube widens out in a bell mouth to meet the wagon-topped fireplace, has led to so many explosions that few boilers are now made of this form. A very early explosion that occurred at Edinburgh in 1821 was of a boiler somewhat of this shape, only that the wagon-topped fireplace was much longer. Other explosions of this form of boiler occurred at Ashton-under-Lyne in 1845, at "Wolverhampton in 1854, and at Tiptonin 1856. The desire to economise fuel led to placing the fire inside the Fig. 38. boiler, in a tube running from end to end, as shown in Fig. 38, BOILER EXPLOSIONS. 29 and the great number of boilers of this form used in Cornwall gave it the name of the Cornish boiler. The exceedingly good duty performed by these boilers led many to believe them the most perfect for economy and durability; but the great number of explosions, or more properly of collapsed flues, that have happened, have altered this opinion, and led to the double -flue boiler shown in Fig. 39, in which not only is the heating surface increased but the Fig. 39. strength also, by having two tubes of smaller diameter in the same shell. There are a great many varieties of the two-tube boiler, which have been made for the purpose of obtaining various particular results. In some cases the two tubes have been made to unite into a single tube immediately behind the fires, forming what is known as the Breeches-tube boiler, as shown in Fig. 40, and in other t'ig. 40. instances the outside shell of the boiler has been made oval, us 30 BOILKE EXPLOSIONS. shown in Fig. 41, with the two tuhes continued through from end Fig. 41. to end. The heating surface has also been increased, and the strength of the main tubes, by placing smaller transverse tubes across them at right angles ; but these advantages are gained by increased complication, leading of course to greater difficulty in examination and repair. The frequent failure of tubes by collapse when used for high pressures, and also the results of careful experiments, led to the simple addition of strengthening rings of different makes around the exterior of these tubes, by which the shell and the tubes are rendered of equal strength. It has taken considerable time for the belief in the weakness of large tubes when exposed to external pressure to become general, and a great many boilers are still made and used having even large tubes without the strengthening rings ; and in some districts such boilers are used in great numbers and at far higher pressures than can be considered judicious. In more than one bed of boilers, one boiler after another has exploded by the collapse of the tube from the want of strengthening rings, and yet these have still been believed unnecessary ; and the cases of isolated boilers of this construction where the large tubes have collapsed are extremely numerous, yet any other reason than the weakness of the tube has been considered more probable as the cause of explosion A sketch of a boiler BOILEB EXPLOSIONS. 31 with collapsed flue is given in Fig. 42, which exploded at Fig. 42. Burton-OD -Trent in 1865 ; and it is selected from many others because it was a new boiler, well made and mounted, and was a good example of the weakness of a large tube to resist high external pressure when made of great length without the support of strengthening rings. There are a great many advantages in the tubular boiler internally fired. The shell which is exposed to the greatest tension is not also exposed to the first action of the fire. The fire is in the midst of the water, so that the greatest effect is obtained from it ; and the heating surface immediately over the fire, from which most steam is generated, has not so great a depth of water above it for the steam to pass through as in the externally fired boilers heated from the bottom. The tubes also act as stays to the ends ; and the mud in the water falls off the tubes, where it would do mischief, and settles on the bottom, where it is comparatively harmless. These tubular boilers are however subject to disadvantages peculiarly their own. It is not so easy to move about within them for cleaning and examination as in the plain cylindrical boiler, as the tubes fill up the space so much. The difference of expansion between the highly heated tube and the comparatively cool shell produces a strain, which causes the ends to bulge out ; or if the ends are made rigid, the strain sets up a contortion in the tube, which causes furrowing of the plates by making the iron softer or more susceptible of corrosion in certain lines of strain. Notwithstanding these drawbacks however this form of boiler is an excellent one. Many modifications in the forms of boilers have been made to enable the manufacturers to use the waste heat from various processes, especially from the making of iron. The plain cylindrical 32 BOILER EXPLOSIONS. boiler has been used in this way, with sometimes as many as eight puddling furnaces made to work upon one boiler. One of the earliest special arrangements for this purpose was the Upright boiler with central tube, shown in Pig. 43, which was originally iff. 43. Fig. 44. made for two furnaces ; and about 7 feet diameter and 1 6 feet high. The size has since been increased to 10 feet diameter and 28 feet high, as shown in JFig. 44. These boilers are made for one, two, three, or four puddling furnaces; and consist of a cylinder with spherical ends, standing upright, with a central tube from the bottom to about half the height, into which the side tubes join. The heat from each furnace plays over a portion of the shell, and then passes through the side tubes and down the centre tube into the underground flue to the chimney. These boilers have many good points : there is great heating surface ; and the shell being heated all round does not strain the BOILER EXPLOSIONS. 33 plates and seams by unequal expansion so much as in the horizontal plain cylindrical boiler heated only at the bottom ; and as both ends are spherical there is no alteration of shape under internal pressure. Moreover in consequence of the upright position of the boiler a safe depth of water can easily be maintained, and yet the steam is taken off so high above its surface that there is little priming ; and every part can most easily be cleaned and examined, as a man can stand upright both in the boiler and in the flues. But the great drawback to this class of boilers is that they must stand in the midst of the workmen ; so that, although they are not more liable to explode than any other form of boiler, yet when they do burst they necessarily endanger more lives than is usually the case with other boilers that can be placed more away from the men employed at the works. Should anything arise with the boiler to make it desirable to withdraw the fire, this cannot be done without much delay, as the furnaces have to be stopped and the iron run out. Also an explosion can hardly happen without some of the melted iron being scattered among the men at work. Some of the most fatal explosions of these boilers have arisen from careless construction. Such was the case in an explosion at Dudley in 1862, shown in Fig. 45, where the crown plate forming . 45. Fig. 46. 34 BOILEE EXPLOSIONS. the top of the centre tube was attached to the sides of the tube by so slight an angle iron, as shown enlarged in Fig. 46, that the pressure of steam on the flat crown plate fairly sheared the angle iron through, and allowed the plate to be blown down the centre tube into the chimney flue, whereupon the boiler was violently thrown off its seating by the reaction of the issuing steam and water thus liberated. The double-tube horizontal boiler is also used in connection with iron-making furnaces in many places, one furnace working into each tube. Although by this arrangement the boiler can be placed a little further from the workmen, some very fatal explosions have happened to such boilers, as at Masborough in 1862. Single-furnace boilers have been much used in the form of a single-tube boiler standing on end, as shown in Fig. 47, with the flame passing up the tube, which is continued in the form of a chimney on the top of the boiler. The tube passes through the steam at the top, so that the plate is not protected from overheating by contact with water ; and this has caused explosion in some instances, although the tube has been lined on the inside with firebrick to shield the [ plate from the flame. Another great disadvantage of this Chimney boiler is that the space between the tube and the shell is so narrow that it is almost impossible to examine or clean it internally. A further arrangement for a single-furnace boiler is the Elbow boiler, shown in Fig. 48, where the two difficulties mentioned in the previous boiler are avoided. Fig. 47. Many internally fired upright boilers of various shapes have been BOILEE EXPLOSIONS. 35 constructed to suit various purposes. One of a large size that has Fig. 48. been at work many years is shown in Fig. 49, with an internal fireplace and a suspended cone and cross tube for increasing the Fig. 49. heating surface. This boiler is set in brickwork in such a way that the heat passes through the side tubes and round the exterior shell before going off to the chimney. A very fatal explosion at Stoke-upon-Trent, in 1863, resulted from an attempt to work a boiler of somewhat the same general form, but without the same careful attention to the details of construction. 36 BOILEE EXPLOSIONS. This boiler is shown in Fig. 50 ; the internal fireplace is of conical Fig. 50. Fig. 51. shape, 4 ft. 6 ins. diameter on the top and 6 ft. 10 ins. at bottom, and was joined to the external shell by a flat annular bottom. Almost the first time it was worked at high pressure the conical fireplace collapsed, breaking off at the seam at the top of the cone, and blowing down upon the grate, as shown in Fig. 51. The flat bottom was then left without the support of the cone and side tubes, and gave way all round the outside angle iron ; and the top flew up a great height into the air, and fell a crumpled heap, as shown in the sketch In this case the only wonder is that a boiler of such weak construction worked at all without explosion. There yet remains to be noticed a very large and varied class of boilers that have been designed with the express object of avoiding explosion. Some of these, made of cast-iron pipes of small diameter, have already been referred to. When steam carriages were first constructed, boilers were tried made of a cluster of small pipes, set both upright and horizontally, connected with a general receiver and with each other by still smaller pipes. These were found to BOILER EXPLOSIONS. 37 have such small circulation of water that they very soon burnt out, and also led to much priming. Afterwards, narrow chambers made of corrugated plates set like the cells of a battery were tried, but without much success. The multitubular boilers of the locomotive type soon superseded all others as quick steam generators, and until lately they have been considered as almost absolutely safe from explosion. It is found however that the barrel of these boilers is peculiarly liable to furrowing, owing to the strain weakening the iron in certain lines. Perhaps no boiler shows more clearly than the locomotive how necessary it is that every part should be open to examination; and also how unwise it would be to use for stationary purposes small cramped up boilers, only intended to meet the necessities of locomotion. Many explosions of locomotive boilers have taken place ; but it is not necessary to give details in this paper, as they are fully given in the published official reports of the government inspectors. Among the form of boilers designed to obtain very rapid generation of steam, combined with increased safety from explosion, may be specially named that consisting of a system of small pipes within a shell with an artificial circulation of water, and also the boiler consisting of a cluster of cast-iron spheres, both of which have been described at previous meetings of the Institution (see Proceedings Inst. M. E. 1861 page 30, and 1864 page 61) ; but neither has been much used in this country at present. The boilers also which consist chiefly of small tubes hanging down into the fire, with smaller tubes or other arrangements within them for securing a natural circulation, deserve mention, as they appear successfully to accomplish that end. The principle of all these small boilers appears to be that only a small quantity of water should be contained in them, so that there should not be a reservoir of danger in the shape of a mass of highly heated water ready to be converted into steam if a rupture takes place : and it cannot be denied that this is an advantage. But on the other hand these boilers of small capacity, which evaporate their whole contents in a few minutes, are subject to new dangers from 38 BOILEK EXPLOSIONS. that very cause ; and although admirably adapted for purposes where steam is wanted quickly on a sudden emergency, as in the case of fire engines, or where the generating power required varies each moment, as in the locomotive, they are for the most part ill adapted for ordinary stationary purposes, such as the mill or the colliery. They require constant firing and vigilant attention to the feed, and cannot he left for a time with safety like the ordinary stationary boilers. It has to be borne in mind also that the very reservoir of danger so much dreaded is also a reservoir of power, which assists in the steady maintenance of the machinery in motion. The large mass of water heated to the evaporating point, the heated brickwork of the flues, and the large fireplace, are so many assistances to regularity, and enable the man in charge to attend to his other duties without the risk of spoiling the boiler or letting down the steam by a few minutes' absence from the stoke hole. Steam employers are found at present to prefer the known dangers of the large boilers to the supposed safety of small boilers, which they fear are troublesome in practice. Many of the early boilers were rendered weak by the injudicious manner of arranging the seams. The longitudinal seams were made in a continuous line from end to end, as shown in Fig. 24, page 20, with the transverse seams also continued completely round the boiler, so that at the corner of each plate there were four thicknesses of iron. The crossing of the seams, as in Fig. 25, page 21, adds much to the strength, and also often prevents a rent from continuing forward to a dangerous extent. It is scarcely requisite to mention the necessity of good material and workmanship to secure strength in a boiler, however perfect the design. If the plates are of weak and brittle iron, or imperfectly manufactured, they will never make a good boiler. Apart from the strain upon the boiler when at work, the iron has to undergo the strain of the necessary manipulation, shaping, and punching, during the construction of the boiler. If the plates forming the boiler are not well fitted to their places before the rivet holes are BOILER EXPLOSIONS. 39 made, the errors have to be partially rectified by using the drift in the holes to an unwarrantable extent, and then using imperfect rivets to fill up the holes that do not correspond with each other ; and the mischief is too frequently increased afterwards by excessive caulking, in the endeavour to stop the leaking which is sure to show itself. In this way a boiler is often exposed to most unequal internal strain between its several parts before it is set to work at all ; and when the heat is applied to it, the mere expansion causes undue contortion, and leads to seam rips, and ultimately to disaster. Several specimens of faulty rivetting and caulking were exhibited to the meeting, and a sketch of one of them is shown in Fig. 52. Fig. 52. The strength of a boiler is often very much lessened by the injudicious manner in which the mountings are fixed upon the boiler, and many explosions are the consequence of this defect. Not only are a great many holes for fittings cut out of the boiler in one Hoe, but these holes are made needlessly large. Steam domes are often so placed as greatly to weaken the shell of the boiler, the hole cut out of the plate being made the full diameter of the dome ; and in some cases the domes or steam chests have been made square or rectangular, so as to weaken the shell still more, as shown in Fig. 53. Manholes are often a source of danger, if not properly arranged and duly strengthened. Even in very small boilers they are often placed with the longest diameter in the longitudinal direction of the boiler, so that the shell is greatly weakened, as in the sketch, 40 BOILER EXPLOSIONS. Fig. 54, of an exploded, boiler at Walsall in 1865. This boiler Tig. 54. Fig. 53. was 5 ft. 3 ins. long and 2 ft. 6 ins. diameter, and yet the manhole was 18 inches by 13 inches, and placed within a few inches of one end. The end was fastened in by angle iron, which was not welded, and consequently there was so little strength at the small portion of the shell between the end and the manhole that it gave way and liberated the end and the manhole lid, after which the main body of the boiler was thrown by the reaction across several streets to a great distance. A somewhat similar injudicious arrangement of the manhole is shown in Fig. 55, where a manhole 17 inches by 14 inches was Fig. 55. cut out of the flat top of a steam dome only 2 ft. 6ins. diameter, without any strengthening ring to compensate for it. The repeated strain of screwing up the manhole lid, combined with the pressure of the steam, caused the lid to force its way out through the plate and blow away. This explosion occurred at Birmingham in 1865. BOILEB EXPLOSIONS. 41 The preceding examples have shown how explosions often result from faults in the construction of boilers ; and the following instances illustrate the explosions caused by mischief arising during working. A boiler perhaps more than any other structure is subject to wear and tear ; and let it be worked ever so carefully, it will seriously deteriorate. The wonder is, considering the work they have to perform, that so many boilers are found which have worked twenty, thirty, or even fifty years without explosion. The terms wear and tear however are too vague for this subject, and the mischief met with must be considered under distinct heads. There is no doubt that the thing most to be dreaded for boilers is corrosion ; because when the plate is once thinned, it cannot be strengthened again, but must remain permanently weakened. Corrosion the more deserves attention because it is easily detected by moderate vigilance, and can generally be prevented by moderate care, or by the boilers being so arranged that they can be readily examined in every part. Corrosion has been the direct and unmistakeable cause of a very large proportion of the explosions that have happened : it occurs both inside and outside the boiler, according to circum- stances, and attacks the iron in various ways and in different places. Internal corrosion sometimes takes place from bad feed water, and its effects are different in extent in the different parts of the same boiler. It very seldom thins the plate over a large surface regularly, but attacks the iron in spots, pitting it in a number of holes. These are sometimes large, as if gradually increasing from a centre of action ; and sometimes small, but so close together as to leave very little more space whole than that which is attacked. A very curious example of the latter was exhibited to the meeting, and shown in Figs. 56 and 57, cut from the lower part of the shell of a large tubular boiler externally fired. The corrosion was greatest along that part of the shell most exposed to heat, and was so extensive that two boilers exploded simultaneously. The boilers had been at work sixteen years, but the corrosion commenced about eight years before the explosion, when the feed water was rendered corrosive by being obtained from some iron mines. 42 BOILEE EXPLOSIONS. This explosion occurred at Aberaman in 1864. The corrosion Fig. 56. Fig. 57. had been seen going on for years, and was not considered sufficient to cause danger; but the depth to which it extended through the thickness of the metal is seen in the half size section, Fig. 57. Another sample equally curious was exhibited to the meeting, and shown in Figs. 58 and 59, taken from the sweep plate over the fire in a plain cylindrical boiler which had worked about ten years. The feed water was occasionally bad, and attacked the iron over the area DDD, where unprotected by scale. The protection afforded by scale against occasional corrosive feed water is worthy of notice. In the two specimens exhibited it is seen that the protection has been perfect where the scale has not been chipped off ; and the edge of the sound part projects over the hollow, as BOILER EXPLOSIONS. 43 seen in the half size sections, Figs. 57 and 59, the corrosive water Fig. 58. Fig. 59. having eaten away a larger area beneath than that through which it first entered the surface of the iron. Internal corrosion is frequently observed where boilers are fed from canals or streams in the neighbourhood of chemical works from which corrosive matter is discharged at intervals into the water. The corrosion takes place in isolated spots, but causes deep holes ; which seems to be accounted for on the supposition that the scale previously upon the plate cracks during the cooling of the boiler for cleaning, and forms a blister, so that a piece of about 2 inches area is raised slightly from the iron. When the boiler is again put to work, this blister becomes filled with the corrosive water, which is held there without circulation and causes corrosion. When the boiler is again emptied these blisters may be seen, and if broken show the blackened water and the injured surface. In 44 BOILEK EXPLOSIONS. future working each of these blisters forms a constant unprotected point for attack. It is frequently seen further that such corrosion is arrested if water be used which deposits scurf ; but fresh blisters and renewed corrosion will result from a return to the use of the bad water. The internal corrosion called furrowing has proved a frequent cause of explosion, especially in locomotive boilers. It differs from other corrosion by being in deep narrow continuous lines with abrupt edges. It will sometimes go completely through a plate ; and is found where a sudden change of thickness occurs, either along the lines of the seams, or opposite the edge of angle-iron attachments. This effect is supposed to be due to the alternate springing of the plates under each variation of the pressure or temperature, causing the line of least resistance to receive a strain somewhat similar to that produced by bending a piece of iron backwards and forwards for the purpose of breaking it. This line of injury is exposed to constant attack from corrosion, because the scurf is always thrown off from it. External corrosion is a far more frequent cause of explosion in stationary boilers; and it arises from many causes. The most frequent cause, although the most easily detected, is leakage from the joints of the fittings on the top of the boiler, which are too frequently attached by bolts instead of rivets. This evil is much increased when the boilers are covered with brickwork, which holds the water against the plates, and hides the mischief from observation. It is astonishing to find how much damage is allowed in this way to go on without attention, until the tops of boilers are corroded so thin that little holes burst through. These are sometimes found stopped with wooden pegs or covered by screwed patches of plate, either of which cause leakage that hastens the mischief, as shown by the sample exhibited. Boilers exposed to the weather will of course become corroded like anything else made of iron and not painted ; and yet so much mischief is sometimes caused by leakage beneath improper covering that exposure may almost BOILEB EXPLOSIONS. 45 be said to be the smaller evil of the two, as it is better to see what is going on than to rest in false security. No covering will be found cheaper, or better, in the long run, than a roof, which prevents the loss of heat by exposure, and yet allows free access to all the fittings and joints on the top of the boiler. Some examples of the evils of covering can be given that have come under the writer's observation. A set of boilers had been well covered by arches of brickwork, so built as to keep out all water, and also set so as to touch the boilers only at intervals, leaving a space generally of a few inches. After about seven years' working, the whole of the tops of the boilers were discovered to be dangerously thin, and had to be renewed. The cause was leakage from the joints of fittings and seams of the boilers, and the issuing steam had been drawn along the space between the boilers and the arches, and had escaped at a place where it had not attracted notice. In another case, a somewhat similar set of boilers were covered with ashes, to prevent the loss of heat by radiation ; and the rain and the leakage beneath the ashes, in conjunction with the corrosive matter from the ashes themselves, thinned the tops of the boilers to a dangerous extent in less than two years. A sketch of the corrosion caused in this instance by covering with ashes is shown in Figs. 60 and 61. lig. GO. 46 BOIX.ER EXPLOSIONS. Similar mischief has been noticed in boilers covered with sand, Fig. 61. as shown in the sketches Figs. 62 and 63, which represent an instance of corrosion after eight years' working ; although nothing Fig. 62. Fig. 63. forms a better covering than sand for preventing loss of heat by radiation. In both these examples it will be seen that the corrosion has continued until the thickness of the plate has been so eaten away that a hole has been burst out at SS. A very good covering is formed by brickwork .in cement ; or various cements made for the purpose, which adhere to the surface of the plate and yet show leakage ; or such materials as sacking or felt ; or sheet-iron casing, leaving about 6 inches of air space all round the boiler. BOILER EXPLOSIONS. 47 But all these have the great objection that they hide the boiler from inspection, except by the expensive process of removing the covering ; and in this way dangers that have caused explosion have remained hidden from observation. Explosions have also taken place from general corrosion of the surface of the boilers in the flues. A new boiler which was set on sidewalls built upon a foundation of porous rock was found to have become corroded all along the bottom in less than two years, owing to the dampness which rose from the foundations causing a constant presence of vapour. The corrosion was peculiar, and more like that found on old iron left for a long time in a damp place ; for the iron plate fell to pieces when touched, and large flakes could be raised from the surface, and the greater part of the thickness of the plate could be removed with the fingers. Somewhat similar corrosion had taken place in a boiler which exploded at Loughborough in 1863 ; the bottom of the shell became rent at the corroded part, and as the fracture continued spirally round the boiler several times, nearly all the shell was peeled off in the curious manner shown in Fig. 64. The explosion shown in Fig. 65, which occurred at Leeds in Fig. 64. 1866, also arose from corrosion of the bottom of the boiler. The greater part of the corrosion found in the side flues of boilers is caused by the leakage of seams. Many boilers are emptied for cleaning as soon as work is over on Saturday night, and long before the brickwork of the fireplaces and flues has cooled ; and BOILER EXPLOSIONS. consequently, the boiler, having no water in it, is made much hotter than it ever is in working, and the seams are injured and sprung Fig. 65. and the rivets loosened by the extra expansion so caused. This is sometimes done intentionally, in order to loosen the scale by the greater expansion of the iron than of the scurf. When the boiler is again set to work, the seams and rivets leak and cause that corrosion which is called channelling. This has been observed to occur to such an extent that all the seams in a boiler have been seen thus corroded ; and the same has sometimes been found in all the boilers in a large manufactory. Specimens of this channelling were exhibited to the meeting. One in particular, shown in Figs. 66 and 67, Fig. 66. BOILEK EXPLOSIONS. 49 deserves attention, as it shows the effect of a jet of steam and Fig. 67. water from the leaking rivet K, in cutting a series of channels into the plate along the course of the dotted lines EEE, and producing a hole in the plate at S. This corrosion had teen going on for about four years, but was in a part of the boiler seldom seen in ordinary examination. Many explosions have resulted from this form of corrosion ; for when a rent is once made, the fracture continues along the thinned channel of the plate. The corrosion most to be dreaded, because most difficult to detect, is that which takes place where the boiler is in contact with brickwork ; and it is found alike in all forms of boilers set in brickwork. When found at the part where the side flues are gathered in at the top against the boiler, it is usually occasioned by the leaking of fittings or feed pipes, or by rain being allowed to run between the boiler and the brickwork. More than one explosion has been caused by the droppings from a roof being allowed to fall upon the tops of the flues. When the corrosion is found at the point where the bottom flue walls touch the boiler, it is frequently caused by the leaking of seams that have been strained by the weight of the boiler ; and this often arises from want of care to replace the brickwork, after repair of the boiler or flues, in such a position as to take again its proper proportion of the weight of the boiler. Cases have been met with where the shape of the bottom of large boilers has been quite altered by such means. The brackets on the sides of heavy boilers have not only been strained so that the rivets or bolts have leaked and caused corrosion, but they have also bent or cracked the side plates of the boiler. The bracket shown at B in Fig. 53, page 40, made of only an angle iron with a piece of plate attached, is especially liable to cause injury if the brickwork is not rebuilt close up to the angle iron, as the 50 BOILER EXPLOSIONS. leverage is so great. This is avoided by the better form of bracket shown at C, consisting of an elbow of flat bar-iron rivetted at top and bottom to the boiler. In the old balloon and wagon boilers, the angle where the bottom joined the sides scarcely ever remained sound for long when in contact with the brickwork, and many of those that exploded have been found almost corroded through where they stood upon the brickwork. The explosion before alluded to and shown in Fig. 7, was caused by corrosion of the bottom of the boiler where it was set on the brickwork. Many boilers are so set that the brickwork of the flues is made to follow the shape of the boiler, with as little space between as possible ; but the slight advantage gained in increased heating effect is far outweighed by the impossibility of getting into the flues for examination. It is only by having the flues sufficiently roomy that proper examination can be made, and that the indications on the brickwork of leaking can be seen and remedied, and corrosion arrested. A remarkable case of corrosion occurred in a boiler with an oval shell, set upon a middle wall. The flues were too narrow for a man to enter, and a leak in the bottom was only discovered by the boiler nearly running empty while the engine pumps were standing for a short time. It was subsequently found that the whole bottom where it rested on the wall was extensively corroded in a continuous line, and that explosion was only prevented by the numerous stays across the bottom to compensate for the oval shape. Fig. 68, shows the position and extent of the corrosion, and lig. 68. the plate was completely in holes at the parts indicated by the BOILEB EXPLOSIONS. 51 black marks. This corrosion was supposed to have been going on for about three years. It is sometimes asserted that corrosion cannot be the cause of an explosion, because the corroded place would simply give way and let off the steam harmlessly, or at least the boiler would not be displaced from its seating. When the corrosion is only local, and surrounded by sound plates of sufficient strength to arrest the extension of the fracture, this may be the case, as in an explosion at Sheffield in 1865, shown in Fig. 69, where a piece of plate Fig. 69. was blown out on one side of the boiler, allowing the steam and water to escape without displacing the boiler ; the thickness of the plate at that part had been reduced to l-8th inch by corrosion in about \\ years, which had been caused by leakage at the seams from inefficient repair with bolts instead of rivets, and also from the moisture having been allowed to be kept against the plate by the brickwork. But even under such circumstances, if the piece blown out should be from the bottom, the whole boiler may be thrown a great distance by the reaction of the issuing steam, as in an explosion at Leeds in 1865, shown in Fig. 70. If the corrosion Kg. 70. 52 BOILEB EXPLOSIONS. extends for any length, the first rent is almost sure to continue until a complete explosion is the result. Several of the small models exhibited to the meeting showed the line of fracture in various cases of explosion. One showed the appearance of a plain cylindrical boiler after explosion caused by corrosion along the whole length where it rested on brickwork ; this explosion occurred at Wigan in 1865, and a sketch of it is given in Fig. 71. Fig. 71. Many explosions of boilers have been caused by accumulation of scurf. The mischief is not so much from scurf being gradually deposited all over the interior of the boiler to a dangerous thickness as from the chips off the sides falling in heaps on the bottom. The plate beneath this accumulation becomes overheated, because not in contact with the water, and softens and sinks down into a " pocket," which if unnoticed will soon burn quite through. If the scurf that has caused the mischief is thick and hard enough to resist the pressure for a little time, the hole enlarges, until the scurf suddenly gives way and allows the contents to issue so violently as to disturb the boiler, or at least to blow the fire out of the grate. Such was an explosion at Bilston in 1863, where a large plain cylindrical boiler, 9 ft. diameter, was heated by three large fires placed side by side along the bottom ; and a large " pocket " burst out over the third grate, and scalded the attendant to death. A similar pocket in a boiler, 4ft. 6 ins. diameter, which exploded at Dudley in 1864, after having been at work six weeks without cleaning, is shown in the BOILER EXPLOSIONS. 58 transverse section, Fig. 72. In this case the scurf had filled Fig. 72. up the circle of the boiler to a depth of 3 inches at the bottom, as shown in the drawing, and was of a very hard description ; and the boiler plate was bent out in a gradual curve, and thinned to about T ' ff inch, the original thickness being inch. The whole bottom of a boiler is sometimes injured, and the plates buckled and the seams sprung, from the accumulation of mud. One case may be mentioned where the water was very full of mud, and the boilers were worked day and night during the week but stopped for several hours on Sunday, during which time the deposit of mud was so thick that it did not get thoroughly disengaged again from the bottom when the boiler was set to work, but hardened into a mass. Although many of these pockets and injuries to the plates may occur without serious damage, they sometimes cause that first rent which destroys the equilibrium of the structure and leads to explosion. Some of the specimens of scurf exhibited to the Meeting show that their thickness is made up of small chips, carelessly left after cleaning or fallen from the sides of the boiler, as seen in Fig. 73, or from cotton waste or other matter left in the boiler Fig. 73 54 BOILER EXPLOSIONS. and forming a nucleus for the scurf to accumulate upon. Other specimens show that foreign matter must have been put into the boiler to stop leaking. Accumulations of scurf in the feed pipes at the point of entrance into the boiler have also caused explosion by stopping the supply of water. The same result is caused by the freezing of the water in the pipes which are exposed, and each winter one or two boilers are injured or exploded from this cause, especially small household boilers placed behind kitchen grates. Scurf cannot be considered so great an evil as corrosion, since it can be removed, and if this is done in time, the boiler is restored to its original condition. The advantage of a pure water, which does not deposit scurf, is so great for the supply of boilers that it is always worth while to go to considerable expense for obtaining it ; or to take some steps for purifying the feed water as much as possible. If it is only mud mechanically suspended, which would deposit by gravity on the bottom of the boiler, frequent use should be made of the blow-off apparatus. If the impurity is light enough to be carried to the surface in the form of scum, the blow-off apparatus should discharge from the surface of the water as well as from the bottom. If the impurity is chemically suspended in the water, some one of the many substances which form the refuse from various manufactures, and which may contain suitable ingredients, should be used to counteract the effect of the impurity. Common soda will answer the purpose perhaps better than anything else. It must not be forgotten however that the blow-off apparatus must afterwards be used more frequently, to rid the boiler of the foreign matter, or the mischief will be increased. In marine boilers, constant attention is necessary to get rid of the saline deposit ; and in stationary boilers using impure water an equally systematic attention is needed to get rid of the earthy deposit. Perhaps no cause of explosion is oftener mentioned than shortness of water, and this is not unfrequently coupled with turning on the feed suddenly into an overheated boiler. Many explosions have been attributed to this cause, when closer investigation would have BOILER EXPLOSIONS. 55 revealed some far more probable reason. For instance, shortness of water was stated as the cause of the explosion, at Abercarn in 1865, of a single-tube boiler with a very large flue tube, which collapsed upwards from the bottom. The top of the tube and the sides of the shell had not the slightest mark of overheating, although exposed to the flame of three furnaces, one of which worked through the tube, and the others on each side of the shell. In this case the cause of explosion was clearly the weakness of the tube, and not shortness of water. It is erroneous to suppose that if a boiler runs dry, or if the feed is turned into a red-hot boiler, there must necessarily be an explosion. If a boiler unconnected with any other runs rapidly empty, from the breaking of the blow-off pipe or any such cause, it will simply get red-hot and sink out of shape upon the fire, as may often be seen, but no explosion would happen. If the water only falls gradually, as it would if the feed were turned off and evaporation continued, the parts exposed to the fire would get overheated as the water left them. If the subsidence of the water were very slow, those parts might get red-hot, and so much softened and weakened as to be incapable of bearing the pressure, when an explosion would take place, as at Smethwick, in the present year, where the flues were set above the water line, as shown in Fig. 74. Fig. 74. If however the water were turned on again before the over- heating had gone so far, and the feed pipe were, as usual, carried down to nearly the bottom of the boiler, the water would gradually creep up the heated sides and cool the plates, the heat of which would not be sufficient to cause greater evaporation than the 5f> BOILER EXPLOSIONS. ordinary safety valves would cany off. The danger would not arise so much from the excess of steam generated by the heat accumulated in the heated plates of the hoiler, as from the injury, and strain that would be caused to the plates by the undue expansion and sudden contraction, especially as this action would take place on only a portion of the boiler. A singular case, bearing on this point, may be mentioned. A four-furnace upright boiler, like that shown in Fig. 44, happened to run so nearly empty, through the accidental sticking of the self-acting feed apparatus, that the level of the water sank to the top of the hemispherical end forming the bottom of the boiler. The feed apparatus then became released of itself, and, the feed being turned full on, the water gradually rose until the whole occurrence was only discovered by the leaking at the seams that had been sprung, which caused so much steam in the flues as to stop the working of the furnaces. The overheating had been sufficient to buckle the plates, and in one place a rupture had almost commenced ; but there was no explosion. By way of direct experiment upon this point, boilers have been purposely made red-hot and then filled with cold water, without causing explosion. It has been supposed that boilers sometimes explode from overheating without the water level being below the usual point, or without the accumulation of scurf previously alluded to, but simply by the rapidity of the evaporation from an intensely heated surface causing such a continuous current of steam as to prevent the proper contact of the water with the heated plate. Such has been the cause assigned for the explosion of a three-furnace upright boiler at Birmingham in 1865, shown in Pig. 75. A piece of plate about 3 ft. by 1^ ft. was blown out of the side, at a place where an enormous flame impinged continually. The plates had first bulged out, and then given way in the centre of the bulge, each edge being doubled back and broken off. There was no positive evidence as to the water supply ; but the crown of the centre tube, which was much above the bottom of the part blown out, remained uninjured. A somewhat similar rase was that of a large horizontal boiler BO1LKK EXPLOSIONS. 57 at Kidderminster, the tube of which collapsed in 1865, as shown in Pig. 76. It was heated by four furnaces, one of which Fig. 76. Fig. 75. worked into the tube, one under the bottom, and one on each side ; and all the furnaces worked into the same end of the boiler. The tube was found to have partially collapsed at that end, and the top had dropped 1 1 inches. This was repaired in the first instance, but was afterwards again found injured by overheating, although not so seriously. It is very probable that the extremely rapid ebullition from the sides and bottom, from which the steam had to pass up the narrow space between the tube and the shell, produced such a foaming that very little solid water could reach the top of the tube where it was exposed to extreme heat. Many explosions have been attributed to deterioration of the iron through long use, as in an explosion at Durham in 1864, and another at Haswell, near Sunderland, 1865, where the boilers had worked constantly for 25 and 30 years respectively. When an explosion arises from the failure of a plate which has not been properly welded in rolling, there is no question that it was unsound when put in, 58 BOILER EXPLOSIONS. and escaped notice ; but when the plate that fails is found to be brittle and of bad iron, the fault is rather attributed to the effect of working than to original bad quality. Of course this is not always the case, as the injury done to plates by overheating has been already explained. Pieces of plate have in some cases been erroneously pronounced to be deteriorated by work, which have been taken from situations in the boilers where they were not exposed to any action of fire that could cause overheating ; and therefore in reality the injury could only have taken place when the boiler was being made, by burning the iron in bending it to the required shape. A frequent cause of fatal injury to boilers is injudicious repair, whereby the crossing of the seams is destroyed, as in the explosion at Wolverhampton in 1865, previously referred to and shown in Pig. 36. Moreover the edges of the old plates, already tried by the first rivetting and the subsequent cutting out of the rivets, are frequently strained again by the use of the drift to draw them up to the strong new plates ; and many a seam rip is thus started which ultimately causes explosion. Many explosions have been caused by the want of proper apparatus for enabling the attendant to tell the height of the water and the pressure of the steam, and also by the want of sufficient apparatus for supply of feed water and escape of steam, or by the failure of one or other of these ; but such explosions can only be referred to generally in the present paper. The mountings on a boiler are usually so open to observation, and the importance of having them good and efficient is so universally acknowledged, that much remark is not needed. Mention has already been made of the sticking of self-acting feed apparatus as a cause of mischief, and similar failures of floats and gauges have constantly happened ; but this should by no means be considered to condemn self-acting apparatus, either for assisting in the steadiness of working, or for giving warning of danger. The apparatus however should be relied on for assistance only ; and an attendant cannot be called careful who leaves a boiler dependent on such apparatus without watching. The self-acting principle has been seen by the writer applied in a novel and useful way in a recording pressure gauge, which proved the more interesting as it BOILER EXPLOSIONS. 59 had shown the actual pressure of steam at the time of the explosion of one of the boilers with which it was connected. Among the numerous boiler explosions that have been attributed to over-pressure through deficient arrangements for escape of steam, in many cases the safety valves have been placed on the steam pipes in such a manner that the communication with them was cut off whenever the steam stop- valve was shut, which is just the time when the safety valves are most wanted. Safety valves are too often found needlessly overweighted ; and it is believed that many boilers are constantly worked with safety valves so imprudently arranged and weighted, that they could not carry off all the steam the boilers would generate without a very great increase of pressure. It is concluded that enough has now been said to show that boiler explosions do not arise from mysterious causes, but generally from some defect which could have been remedied if it had been known to exist. It only remains therefore to consider what is the most ready and efficient way to discover the true condition of a boiler. It has been maintained that this end is best accomplished by what is called the hydraulic test, in which a pressure of water is maintained in the boiler for a given time at a certain excess above the working pressure. This test is undoubtedly useful so far as it goes, and is perhaps the only one that can be applied to boilers with small internal spaces, such as locomotive boilers, not admitting of personal inspection over the whole of the interior ; and it is also admirable for testing the workmanship of a new boiler. But on the other hand the conditions of a boiler at work are so different from those which exist during the hydraulic test, that this alone cannot be depended on ; for old boilers have been known to stand this test to double their working pressure without apparent iujury, although known to be dangerously corroded. The difficulty also of seeing or measuring the effect of the hydraulic test upon large boilers set in elaborate brickwork is so great that little practical benefit has resulted in many cases. It is believed by the writer that the surest way to ascertain the true condition of a boiler is to examine it at frequent intervals iu 60 BOILEE EXPLOSIONS. every part, both inside and outside ; and as this can only be done when both the boilers and the flues can be readily entered, it is specially important that facility for examination should be made a consideration in selecting a construction of boiler. Permanent safety should be considered as an element of economy, in addition to its still higher importance in reference to the preservation of life. 61 ON THE CONCLUSIONS DERIVED FROM THE EXPERIENCE OF RECENT STEAM BOILER EXPLOSIONS, BY EDWARD B. MARTEN, MEM. INST. M.E., EXCERPT MINUTES OF PROCEEDINGS OF THE MEETING OF THE INSTITUTION OF MECHANICAL ENGINEERS, AT NOTTINGHAM, SRD AUGUST, 1870, THOMAS HAWKSLEY, ESQ., VICE-PRESIDENT, IN THE CHAIR. BT PERMISSION OF THE COUNCIL. THE records of Steam Boiler Explosions in recent years are very numerous, as the increased attention drawn to the subject in this and other countries has placed far more information at disposal ; and the experience of the last four years, since a former paper was read by the writer on the subject of boiler explosions, has confirmed the opinion then expressed, that all boilers, however good in original construction, are liable in the course of time to get into bad order and explode. The particulars of the explosions during this period are given in the Tables appended to the present paper, which show the number of explosions due to each cause in each class of boiler, distinguishing those of the United Kingdom from those in foreign countries. An analysis is also given of the explosions in the last four years, showing the causes of explosion of each form of boiler ; and also a summary of the causes of explosion under the three general heads of (1) faults in construction or repair: (2) faults in working which creep on insidiously and unnoticed : (3) faults which might be seen and guarded against by careful attendants. Nearly all of the faults in these three classes would have been detected by periodical examination. In the case of Cornish, Lancashire, and other boilers with internal flues, the faults of construction which have caused explosions have been weakness in the tubes, combustion chambers, ends, domes, or manholes ; and explosions in these, as in other classes of boilers, 62 BOILEK EXPLOSIONS. have also resulted from external or internal corrosion, shortness of water, undue pressure of steam, and scale or mud on the boiler plates. In plain cylindrical boilers, and others without internal flues, explosions have resulted from the boiler ends being made flat, and also from frequent repairs producing seam rips, especially in boilers having the plates arranged lengthways instead of in rings. In marine boilers, weak flues and weak ends have also led to explosion, in addition to the other causes mentioned above. Locomotive boilers have in two cases exploded in consequence of the strains thrown upon them by their being used as a frame for the engine. Other explosions have resulted from want of stays, and from too much heat impinging on some particular part ; and in domestic boilers from freezing of pipes under pressure. Altogether the total number of explosions in this country that have been recorded during the past four years has amounted to 219, which may be classed under the following heads : Faults of construction or repair 95 Faults to be detected only by periodical examination 62 Faults which should be prevented by careful attendants . . . 5i Extraneous or uncertain causes 8 Total 219 By these 219 explosions 315 persons were killed and 450 injured. The following are the particulars of the construction of the 219 exploded boilers : Cornish, Lancashire, or other boilers with internal flues . . . B4 Plain Cylindrical boilers or others without internal flues ... 54 Marine boilers r 12 Agricultural boilers 11 Locomotive boilers 10 Furnace-upright boilers , 8 Crane boilers 6 Rag steamers, &c 6 Balloon and Elephant boilers 5 Domestic boilers, &c 16 Not sufficiently described 7 Total 219 BOILEK EXPLOSIONS. 03 The causes of these 219 explosions may also be classed as follows : "Worn out, corroded, or burnt plates 89 Undue pressure, overloaded valves, intentional or from carelessness 25 Bad construction, defective fittings or stays, or want of repair . 69 Shortness of water, formation of scale or mud, or external flues set too high 28 Extraneous or uncertain causes 8 Total 219 Sketches are given of the most instructive examples of boiler explosions during the last four years, which are sufficient to explain themselves, with a brief reference to their special features. Although the importance of periodical examination as the best safeguard against explosion is generally admitted, a great number of those who make or use boilers have not at present sufficient belief in its importance to adopt this course. Boilers are still constructed or set in such a manner as to render examination next to impossible ; and are continued to be worked without making it the duty of those who mind them, or of any one else, to examine every part at frequent intervals ; and hence such explosions have occurred as shown in Fig. 1, No. 12, 1870, iu which the original position of the Fig. 1. boiler before explosion is indicated by the dotted lines. It is thought 64 BOILER EXPLOSIONS. by many steam users that all has been done which is possible, if their boilers are the best that can be procured, and are set in the most approved way ; and it is taken for granted that such boilers should last for many years, under the idea that a good boiler can never explode unless the feed is neglected. Similar boilers are often referred to as having worked safely for ten or twenty years, but it is forgotten that they may be exposed to the insidious action of furrowing on the inside or channelling on the outside, such as caused the explosions of the originally good boilers shown in Figs. 2, 3, 4, and 5, Nos. 35, 1870; 50, 1866; 46, 1869 ; and 25, 1870. Fig. 3. Much mischief arises from special classes of boilers, fittings, or apparatus, being looked upon as promising permanent safety from BOILER EXPLOSIONS. 65 explosion ; while the inevitable circumstance is overlooked that it is only BO long as everything is maintained in good condition that safety is insured. An apparatus, for instance, for preventing explosion from shortness of water or over-pressure, however perfect Fig. 5. Fig. 4. for any such object, would be quite inefficient as a safeguard against explosion from corrosion, furrowing, channelling, or weak construction. It is curious to note how often it is the case that every other part of an establishment is subject to severe and perpetual scrutiny, the engines especially being overhauled with the most scrupulous regularity ; while the boilers, the very source of the power and the heart of the whole business, are left to themselves for long periods, even for years, without examination ; and it is too often only after bitter experience that owners have understood the need of this examination. In this, as in many other matters, experience has shown that there is no royal road to safety, and that immunity is only secured by unremitting care and constant watchfulness. It should never be forgotten that even a good boiler can explode ; for however good at the outset, sooner or later the time must eventually arrive, when such wear and tear will have taken place as will result in dangerous weakness, unless the boiler is carefully and systematically attended to. Although a boiler may even last safely for ten to thirty or more years if worked slowly and with care, no confidence can be placed in a boiler which has worked so long, unless it is examined in every part. 66 BOILER EXPLOSIONS. The opinion is more general than many are aware of, that explosions as a rule are caused by shortness of water and the sudden turning on of the feed water upon red-hot plates ; and the appearances of injury in the plates from fire, arising in the ordinary Fig. 6. course of working, have been frequently mistaken for signs of overheating from shortness of water at the time of explosion, as illustrated in Figs. 6 and 7, No. 24, 1867, and ]S T o. 59, 1866. Although boilers do explode from the softening of the plates by BOILER EXPLOSIONS. 67 overheating in consequence of shortness of water, yet it is very doubtful whether the turning on of the cold water at such a time is ever the cause of explosion. The feed water heing always introduced at the hottom of the boiler, as in Figs. 8, 9, and 10, Fig. 8. Fig. 10. Fig. 9. cannot be scattered suddenly near the overheated parts, but must rise gradually up the sides ; and the boiler would have gone to pieces from the giving way of the softened parts long before the water reached them, as was the case in the explosions shown in Figs. 1 1 and 12, end of 1868. The experiment of injecting cold water into red-hot boilers has been carefully tried more than once, without producing any explosion. Although it may be too much to suppose that boiler explosions will ever be entirely prevented, it is important that those who have 68 BOILER EXPLOSIONS. the care of boilers should understand better what are the true causes of explosion, in order that they may know what to guard against in addition to shortness of water. This better understanding Fig. Figs. 11. of the subject has been much retarded by the supposition that the causes of boiler explosions are beyond the comprehension of the boiler minders ; and still more by the important differences of opinion among those under whom they work. Much evil has resulted from the promulgation of strongly expressed views, which have been founded upon facts but of too limited extent, and such as must become modified by consideration of the facts of a large number and variety of explosions. Mysterious theories to account for explosions have been resorted to only from want of clearer explanations. Before considering in detail the causes of explosion, it is necessary to recall to mind that beyond question there is sufficient accumulated force in any working boiler to cause all the violent effects of an explosion, if this force be suddenly liberated. In Figs. 13 and 14, No. 18, 1869, and No. 63, 1866, are shown the violent effects of the BOILER EXPLOSIONS. 69 rupture of vessels employed for steaming rags, which were filled with steam only. In ordinary boilers however there is present, Fig. 13. besides the steam, a quantity of water heated much beyond the atmospheric boiling point ; and when rupture takes place and the pressure is suddenly relieved, part of this water evaporates, and keeps Hg. 14. up the supply of steam to continue the rupture and destruction. The explosion of a boiler differs from the discharge of electricity or lightning, which cleaves the air and instantly leaves a vacuum ; it also differs from the discharge of detonating compounds which act suddenly and leave a vacuum ; but it more nearly resembles the discharge of gunpowder, which burns sufficiently slowly to keep up a continuous pressure behind a projectile until it leaves a gun ; and each cubic foot of water in a boiler working at 60 Ibs. pressure has been shown to produce in. steam an explosive effect equal to one pound of gunpowder. None of the elaborate but unlikely theories of decomposed steam, or of electric accumulations, suppose a force 70 BOILER EXPLOSIONS. BO fitted to cause destruction as that contained in the highly heated water existing in all working boilers. The following appear to be the general results to be derived from the experience of the explosions in this country during the last four years. First as to faults of construction which fall under the department of the boiler maker or repairer. One of the most apparent causes of explosion in stationery boilers is the loss of strength occasioned by frequent repair, not only from the injury done to the old plates by removing rivets, but from the want of bond in the new work. Fig. 15. This has lead to many of the explosions of the Plain Cylindrical boilers, such as are shown in Figs. 15, 16, and 17, No. 45, 1869, No. 32, 1870, and No. 20, 1870. Where the plates are arranged Jig. 16. BOILER EXPLOSIONS. 71 longitudinally instead of in rings, the danger is increased, as there is less chance of a dangerous rip being arrested by a crossed joint. Fig. 17. So great a number of boilers with continuous longitudinal Beams, especially in the North, have worked for twenty or thirty years, that it can hardly be supposed they are any weaker than the boilers made in rings ; but they are more liable to explode, for if a seam rip occurs, it more easily extends along the seam, and leads to the general break up of the boiler, shown in Fig. 18, No. 59, 1869. Fig. 18. Perhaps no boilers have worked for a greater number of years than the Plain Cylindrical boilers, many specimens being in existence and apparently in good order which were put to work fifty or sixty years ago. When such boilers have been too much or injudiciously 72 BOILEK EXPLOSIONS. repaired, they are treacherous and uncertain ; but their rupture and explosion occur not so much on account of fault of shape, as from the simple reason that like willing horses they are easily overworked. The grates are usually twice as large as the fair proportion to the heating surface, producing the double evil of forcing more heat through the iron plates over the fire than they can transmit without injury, and allowing a great amount of heat to pass away to the chimney without useful effect. Careful experiment shows that nearly as good duty can be obtained with the plain cylindrical boiler as with any other form, provided the rate of combustion is in fair proportion to the extent of heating surface in the boiler. The circumstance that many plain cylindrical boilers have exploded is not sufficient to condemn this make of boiler, which is the cheapest, simplest, and most easily set. If the number of explosions alone were to be taken as the guide, it would lead to the condemnation of the Cornish and Lancashire boilers, from the experience of the past four years. But in case of both plain cylindrical and other forms of boilers, most of the dangers admit of remedy, and can be guarded against by frequent examination. Five very fatal explosions have occurred of boilers heated by Puddling and Mill Furnaces, leading in some cases to the supposition that this form of boiler is more liable to explosion than others. They were not adopted however in the iron-making districts without great care and consideration, and theje does not seem ground for attributing special danger to them. The causes of the five explosions referred to of these boilers were manifest, and would have led to the explosion of any form of boiler ; the loss of life however was great, because the situation of the boilers was among a large number of workmen. The steam power required in ironworks so far exceeds that in any other trade, that an ironwork is half composed of boilers ; the workmen are necessarily within the range of explosion of many boilers, and hence the great loss of life when such an accident occurs. The explosions of such boilers shown in Figs. 19 and 20, !No. 24, 1868, and No. 31, 1868, were from external and internal corrosion respectively of the bottoms, rendering them too weak to bear the ordinary pressure. BOILEK EXPLOSIONS. 73 Those shown in Figs. 21 and 22, No. 23, 1870, and No. 53j 1869, were from the collapse of Fig. 19. the central tubes, which were weakened by external and internal corrosion respectively. In Fig. 24, No. 35, 1868, the shell was in bad Fig. 20. Fig. 21. 74 BOILEE EXPLOSIONS. order from over work and receiving too much heat from four large Fig. 22. furnaces, one of these especially causing a constant mass of flame Fig. 24. BOILER EXPLOSIONS. 75 to impinge upon a single plate, which resulted in a seam rip. The greatest number of explosions and the greatest loss of life and personal injury have been in the case of Cornish and Lancashire boilers, or others with internal flues. In the county of Cornwall itself there have been many explosions, as often from the rupture of the shell, Fig. 23, No. 58, 1869, as from the collapse of the tube, Fig. 23. Fig. 25, No. 35, 1869. The temporary patching on some of these old boilers was most extensive, Fig. 26, No. 52, 1869, and the only wonder really was that they held together as long as they did. The belief that shortness of water is the only cause which can Fig. 25. lead to the collapse of tubes is so strong, that the boiler minders have often been condemned almost unheard in cases of explosion, as if there were no room for doubt that their neglect was the cause. Explosions from weakness of tubes are not however 76 BOILER EXPLOSIONS. confined to Cornwall, as for example in Fig. 27, No. 42, 1868, where the flue was oval and very weak : although it was supposed that shortness of water caused the accident, from the idea that nothing else could account for it. The strain caused by the varying Fig. 26. temperature of the internal tubes in Cornish or Lancashire boilers, and the difficulty of staying their flat ends so as to make them sufficiently secure without being too rigid to allow for the expansion of the tubes, render them liable to corrosion or "furrowing" in particular lines of strain, the destructive action of which is very Fig. 27. rapid ; while the large quantity of brickwork around the outside, necessary to form the external flues, also renders them liable to corrosion in the parts most difficult of access. In this favourite BOILER EXPLOSIONS. 77 Form of boiler therefore careful and frequent examination in every part is more needed than in boilers of simpler form and setting ; and the increasing number of explosions among these boilers seems to establish that they are only trustworthy if frequently examined and kept in perfect order. Several instances have occurred of explosion of Portable Crane Boilers. Their small size has led to their condition being disregarded, under the idea that scarcely any pressure could burst them. In practice it is found however that they are often exposed to greater pressure than other boilers, because the fire is large and quick in proportion to their size ; and they often have to stand for a considerable time with the steam up, and their exposed position and long intervals of rest add to the chances of corrosion, as shown by Fig. 28. the example in Fig. 28, No. 14, 1869. The large manholes without strengthening rings, that are so often put in these boilers, have been the cause of explosions such as that shown in Fig 29, No. 57, 1866, Fig. 29. Fig. 30. The same remark applies to some of the portable or agricultural 78 BOILER EXPLOSIONS. boilers which have exploded, such as those shown in Figs. 30 and 31, No. 43, 1868, and No. 12, 1869. Much mischief is often caused by bad imitation of well planned boilers. Thus in boilers of the Cornish form, the ends are made Fig. 31. sometimes so rigid as to give no allowance for the expansion of the tube, and the result is such continued strain as to cause constant leaking and the consequent risk of fracture. In furnace boilers the tops of the crowns of the inside tubes are often made flat, as in Fig. 37, instead of being domed ; or the inside tube is of undue size, as in Fig. 21, No. 23, 1870, see page 73. Furnace boilers Fig. 37. have been made with the omission of the stays that are so peculiarly necessary in that form, whereby both ends have been left free to bulge outwards with the pressure, as in Fig. 32. BOILER EXPLOSIONS. 79 Cornish boilers are often altered to the plain cylindrical form, without compensation being made for the loss of strength caused by the removal of the tube ; this has led to such explosions as shown in Fig. 32. Fig. 33, No. 47, 1869, where two tubes where taken out, and Fig. 34, No. 42, .1867, where one tube was taken out. One of the most frequent and serious causes of loss of strength is the repairing of externally fired boilers. Not only are the patches sometimes Fig. 33. Fig. 34. only bolted on in a temporary manner, as in Fig. 35, No. 29, 1869, but even where they are rivetted on there is an entire want of bond or crossed joint, as in the case of the exploded boilers shown in Fig. 35. 80 BOILEE EXPLOSIONS. Figs. 15, 16, and 17, see page 70 and 71, No. 10, 1869, and Fig. 36. Fig, 36. An attempt is made in Fig. 38 to show the effect of wear and tear of boiler plate in an ordinary upright furnace boiler, such as is shown in Fig. 37. The external surface is exposed to intense heat and consequently expands, while the internal surface is kept cool by contact with the water and expands to a much less degree. The continued repetition of this process produces the same effect of Fig. 38. cracking the surface as that seen in the anvil blocks of steam hammers ; and the strength of the plate is reduced in proportion to the destruction of the continuity of its surface. The deleterious effect of this process is much increased if the boiler is subject to alternate BOILER EXPLOSIONS. 81 heating and streams of cold air on opening the fire-doors. To avoid it the flame should have room to spread over as large a surface as possible, without impinging on one particular point, and the firing should be as regular as possible ; and hence the greater freedom from injury in boilers mechanically fired or heated by gas. The above action is quite distinct from the overheating of the plates that occurs when no water is in contact with them, which simply softens them and reduces their strength, as in Fig. 39. It is believed that many boilers suffer from overheating without being short of water : Fig. 39. Fig. 40. and an attempt is made to show this action in such an upright boiler as is represented in Pig. 37, page 78, by the enlarged section of the side shown in Fig. 40. The flame is shown impinging on a limited surface, as before, and the steam rises so rapidly from the inner surface as to maintain a continuous stratum of steam between the iron and the water, and the plate consequently becomes overheated at that part. When the intense flame subsides by an alteration of the working of the furnace, the stream of steam diminishes, and the water returns and suddenly cools and contracts the plate, but often not before it has commenced to get out of shape. This has perhaps led to the explosion shown in Fig. 59, No. 37, 1868, page 82. The same thing may happen to the crowns of tubes of internally fired boilers when over fired, as in Fig. 41. Success has attended the use of internal linings to boilers, arranged so as to ensure a rapid circulation over the most heated parts, and also to catch all the mud and loose scale. 82 BOILER EXPLOSIONS. In order to enable boiler minders to make proper periodical examinations, it is necessary that care should be taken to arrange both the boilers and the flues with that view ; and this can be done Fig. o ( J. without materially injuring the efficiency of the boiler. Ordinary plain cylindrical boilers can be entered easily, as in Fig. 42 ; and although the small spaces between the tubes and the shells of Fig. 41. Fig. 42. Cornish and Lancashire Boilers, as shown in Fig. 43, render the complete examination troublesome, there is no difficulty in seeing those parts most likely to need examination, such as the^crowns of Fig. 43. Fig. 44. BOILER EXPLOSIONS. 83 the tubes and the end plates and angle iron. It is in the external flues that greater accommodation is needed, as in many cases these are so narrow that the boiler is quite inaccessible without pulling down the brickwork, as in Figs. 44 and 45. The loss of heating effect Fig. 45. Fig. 46. caused by the use of wider flues is so little, that it is far outweighed by the greater security obtained from the more efficient examination that is thereby rendered practicable. The flues of the plain cylindrical boiler are easily made wide enough for a man to pass through them. The flues of Cornish and Lancashire boilers should be made as shown in Figs. 46 and 47, so that a man can enter them without such inconvenience as in Fig. 48. One point of danger being the use of i^illHBHHHBMBMHil^^ Fig. 47. Fig. 48. wide mid-feather walls, on which corrosion is apt to take place, these should be narrowed and the weight of the boiler supported on side brackets ; the top of the mid-feather and side walls can then be constructed with sight holes as at A A in Figs. 49 and 50, so as to give the means of examining the plates near each seam by simply removing loose bricks. The explosions of fourteen Domestic or Heating-Apparatus Boilers are included in the list of explosions, Table III ; and some 84 BOILEB EXPLOSIONS. notice is required to be taken of these, because they have led to the loss of the lives of those who could not be expected to know their construction or how to guard against accident ; and as these boilers are seldom seen or examined after they are once set, they should be Fig. 49. Fig. 50. the more carefully constructed. In one or two cases these boilers were of a rectangular shape, as in Fig. 51, No. 41, 1868, ill adapted to bear internal pressure, and yet placed in connection with cisterns in the roofs of lofty houses, so as to expose them to a hydrostatic pressure almost up to their bursting strength without any addition of steam pressure. The most usual cause of explosion is Fig. 51. Fig. 52. the lighting of the fire during frosty weather in a house that has been left vacant, so that steam pressure accumulates in the boiler whilst the exit is frozen up, as was the case in Fig. 52, No. 6, 1870. The cast-iron boilers commonly used, Fig. 53, end of 1869, are Fig. 53. Fig. 54. capable of bearing but little pressure ; and the wrought iron boilers, BOILEIi EXPLOSIONS. 85 as in Fig. 54, No. 7, 1870, are found often so badly welded as to be but little stronger ; but even if they were as strong as they could be made, the stoppage of the pipes by ice would lead to explosion. Steam pressure may be guarded against by a safety valve ; but as this may become set fast in a little time, it would be far better to avoid all chance of steam accumulation by such an arrangement as that shown in Fig. 55, where the circulating boiler is placed within Fig, 56. Fig. 55. an open-topped boiler behind the kitchen fire, and only receives its heat through the hot water surrounding it, and therefpre cannot itself become sufficiently hot to generate steam. A few remarks may be useful as to those faults arising in working which fall under the department of the boiler minders. Not a few of the explosions during the last four years have occurred from acts of simple carelessness, such as where a blow-off pipe was left open, so that the boiler was nearly emptied of water while at work ; or in another case where two boilers were fed at the same time through a common pipe without a back valve, and the water from one "kicked " over into the other. "Undue pressure has been allowed to accumulate by safety valves being tied down, as in the agricultural boiler, Fig. 56, No. 16, 1867 ; or by an extra weight being put upon the safety valve, as in an instance where three bricks were fastened to the lever and the fires were lighted earlier than usual, under the idea that an accumulation of steam could be raised during the night to make a good start in the morning. Another explosion was caused by working a boiler at more than three times its proper pressure to meet a temporary emergency. In not a few 86 BOILER EXPLOSIONS. cases of explosion there was no pressure gauge on the boiler, or the gauge was out of repair in consequence of being placed on the steam pipe, so that it vibrated with every stroke of the engine ; as in the examples shown in Figs. 24 and 16, No. 35, 1868, No. 32, 1870, pages 70 and 74. Corrosion has been the direct cause of many of the explosions. In one or two cases the corrosion was known to exist, but the renewal of the boiler was too long delayed, as in Fig. 57, No. 8, 1869, fig. 57. in others it took both owners and minders by surprise, as in Fig. 1 , No. 12, 1870, page 63. It is said that to produce rapid rusting of iron there must be present oxygen, water, and carbonic acid ; and as all these are present in a boiler flue when there are leaks, it is not surprising that so many cases occur of explosions from corrosion. Much mischief is often done by the injudicious use of compositions in the boiler that are designed to prevent incrustation, especially where there is no blow-off cock or where its use is neglected. A hard deposit on the boiler plates is, in the writer's opinion, not so injurious as the soft and muddy deposit produced by the use of such compositions. A hard scale is equivalent to thickening the plate ; and although this is sufficiently mischievous, the injury to the plates is much more rapid when a thicker but spongy deposit entirely prevents contact of the water and impedes the transmission of the heat. An attempt to illustrate this is given in Fig. 58, which is an enlarged view of a portion of such a boiler as is shown in Fig. 37. BOILER EXPLOSIONS. 87 The money spent in boiler compositions would be better applied in securing a supply of proper water, or in filtering and purifying the water before it enters the boiler. Fig. 58. The writer has had to mention only faults in boilers ; but it is not to be inferred that all boilers are working in actual danger. A very small percentage perhaps are so ; but without periodical examination no one can feel sure of the condition of any boiler. It is not likely that explosions in future will be from exactly the same causes as those now described, because the known faults will be avoided. For instance no new Balloon, Wagon, or Butterley boilers are now made ; and the peculiar faults and the weakness of the tubes in Cornish and others of the better classes of boilers are now so well known as to be generally avoided ; and as information spreads, many evils will become things of the past. As periodical examination has been so strongly advocated, it might seem natural to desire that it should be enforced by government authority ; but this is by no means recommended. A select parliamentary committee has been recently investigating the subject, with a view to ascertain whether that would be desirable, but has adjourned for the session without coming to any decision on this point. Even if a perfect system of government inspection could be contrived and perfectly administered, it would have the effect of taking the responsibility from the owners, who are the natural guardians of the safety of their boilers. Although the loss of 70 lives per annum by boiler explosions is sufficiently deplorable, the deaths by railway accidents are more than three times that number ; yet 88 BOILER EXPLOSIONS. very little inspection of railways is held to be necessary, and that inspection takes place chiefly before the commencement of working or after accidents, A coercive system may introduce more evils than it cures, especially as at present so much difference of opinion exists respecting the causes of boiler explosions. In the opinion of the writer, far more real good arises from the calm discussion of the facts and from the spread of correct information by such societies as this Institution, than from enforcing by law any action which is not perhaps believed by the majority of steam users to be at all necessary or useful. It has been at times suggested to increase the power and responsibility of coroners in holding inquests upon those killed by boiler explosions, by requiring them to obtain scientific evidence and to insist that the causes of the explosions shall be added to the verdicts of juries. But it is believed that this would only encumber an important institution, because a jury who might well decide whether a person had been killed by any criminal carelessness would not be a suitable tribunal to decide between possibly conflicting scientific evidence ; and also, as an inquest may result in a verdict of manslaughter, the eliciting of information on such an occasion is checked by the natural fear of inadvertently involving some one in BO serious a charge. The public at large, and steam users generally, would gain more information and guidance from the scientific evidence itself than from the verdict of a coroner's jury ; and it is believed much good has resulted in preventing locomotive boiler explosions by publishing the reports of the government inspecting engineers, who have gained their knowledge of the facts in conversation with all those concerned, and have added recommendations which have been promptly acted upon. The writer's object has been that the boilers found most convenient and best suited for the different purposes for which they are used should be made to work with safety, rather than that reliance should be placed upon the qualities of any particular kind of boiler or fittings. No form of boiler at present admits of absolute reliance upon its freedom from risk. The following general conclusions appear to arise from the consideration of the records of boiler explosions. BOILEE EXPLOSIONS. 89 1 . That the force accumulated in an ordinary boiler is enough to account for the violence of an explosion. 2. That no form of boiler, however -well constructed and fitted, is free from the liability to explosion, if allowed to get out of order ; and that boilers which bear the hydraulic test may still be dangerous. 3. That the condition of a boiler can be satisfactorily ascertained only by periodical examinations, and that no boiler should work without being thoroughly examined at short intervals. 4. That the cost of periodical examination is so little as to be far outweighed by the greater security obtained ; and that the settings of all boilers should be constructed with, a view to facilitate examination. 5. That the surest way to make systematic examination general is to spread as widely as possible correct information as to the facts and ascertained causes of boiler explosions, and to inform boiler owners and minders what dangers to guard against ; and that this is preferable, and more likely to lessen explosions than enforcing any system of inspection by legal enactment. 90 BOILEE EXPLOSIONS. Si l-q PH .a. 3 ooooocor-icooao^ ,_ II 1 I CO C* rH rH * o 1 co H ~ 0? CS rH rH ! t- W ^D co cy o 3 5 fa H P i 1 rH r-( CJ 00 CO CJ e ' i t- OO t^ O CO CO CZ) I O CO 5 1 H I-l 1 s > "5 00 CO C* t- -d 10 .5 CO ' CO CO ^^ ^H J'* Ml 00 i ^ CO fl 1 ~ l O ID fa S g 3 .- "s* a 'S rH CO TH O i-H O* a> rH " a to CD 00 1 030030303 rH O EH CO rH i-l rH CM a 1-3 s & CO i-H C< 0* rH C5 ^ "3 O Of c S CJ CO _o rf3 J t O5 & p rH rH c* t- H fa . i i . ^O *^ 80 . . fcH . . ^ >. *J3 > i -a - -e t E O O _2 *. c^ jj g M o % s w ^ -e j . J Jf . 1 * 8 3 ^ QJ o OQ S ^1 - 1 "o "g 3^ t> ^ * * -*j [^ * c3 ^2 * C . * M E fit H F^4 1 HVJ * '1 ''iJg'ijsT. 5 IJ '& I -Ef s O j3 ^JJ .^ ^^ ^ o ' -s 1 & -} | S i 1 liliriiii O H BOILER EXPLOSIONS. 91 a> 'a S 3 2 & o co n - w I i 1 cs .^, il -P I* la 92 BOILER EXPLOSIONS. TABLE III. Analysis of Steam Boiler Explosions in the United Kingdom during the Four years ending 30th June, 1870, showing the Causes of Explosion of Boilers of different descriptions. A = Faults in construction or repair. Q = Faults which should be detected by periodical examination. C = Faults which should be prevented by careful attendants. Q = Causes extraneous or uncertain. E=number of Explosions. K= number of persons Killed. 1= number of persona injured. CORNISH, LANCASHIRE, or other Boilers with internal flues. E K I (-Weak Tubes .. 26 17 41 I Weak combustion chambers 587 j "Weak ends . . 3 10 10 A 1 Weak dome . . 100 Weak manhole . . Ill LEad repair .. 3 5 2 E K I 39 41 61 | External Corrosion . . 18 42 101 * Internal Corrosion . . 645 24 46 106 / Shortness of Water . . 14 11 23 C 1 Scale or mud . . 310 ( Undue Pressure . . 4 14 4 21 26 27 E K I . 84 113 194 PLAIN CYLINDRICAL, or other Boilers without internal flues. f Weak flat ends .. 8 9 12 Weak manhole .. 102 Frequent repair producing \ A- "S seam rip in boilers with J 15 18 28 plates arranged lengthways ) 32 38 67 T. ( External Corrosion . . ( Internal Corrosion . . 16 10 25 / Shortness of Water . . 210 C j Scale .. 110 ' Undue pressure . . 34 663 54 54 95 Carried forwards 138 167 289 BOILER EXPLOSIONS. 93 MARINE BOILERS. / Weak flues A < Weak ends ' Bad material E K 3 6 2 6 1 3 Brought forwards I 3 5 1 E K I 61 ^ Q 138 167 289 12 37 23 10 ft 14 11 20 29 8 40 27 226 T> f External Corrosion . . ' Internal Corrosion 2 10 3 1 3 4 511 7 C Shortness of water 1 11 7 1 11 7 LOCOMOTIVE BOILERS. A Boiler used as frame for engine 2 1 2 1 3 j, ( External Corrosion . . ' Internal Corrosion 2 1 2 4 3 417 , Broken connecting-rod 1 i o | pierced boiler . . j | Dome caiight by rail way bridge 1 1 Uncertain causes . . 20 1 4 43 5 AGRICULTURAL BOILERS. A Weak manhole 1 1 4 111 T> f External Corrosion 1 1 Internal Corrosion Q f Shortness of water ' Undue pressure 2 3 1 1 1 6 15 3 7 3 4 10 15 - - 7 15 15 FURNACE UPRIGHT BOILERS. (Too much flame on one part Frequent repair producing 1 seam rip J 1 2 1 13 2 2 15 -, , ( External Corrosion i 1 Internal Corrosion 2 13 2 15 11 C j OQ If C Shortness of Water . . 2 3 8 3 8 ELEPHANT BOILERS. A Weak ends or want of stays l a 2 12.9 B External Corrosion . . 1 4 101 Carried forwards 181 277 94 BOILER EXPLOSIONS. CRANE BOILERS. A Weak manhole B External Corrosion . . C Shortness of water RAG STEAMERS, &c. iWeak manhole Bad material . . Want of stays C Undue Pressure FEED-WATER HEATERS. D Uncertain causes DOMESTIC BOILERS. A Weak shape B Corrosion C Undue Pressure from } freezing of Pipes j BALLOON BOILERS. B External Corrosion C Uudue Pressure E 3 1 K 7 4 7 3 2 Brought forwards E K I 373 143 220 6 4 10 126 206 181 277 386 6 13 5 6 10 2 14 U 21 322 7 6 12 2 3 1 1 2 2 1 1 5 5 1 2 6 2 6 3 2 9 4 7 7 9 3 2 9 2 1 4 7 1 1 7 5 9 2 2 1 2 1 1 BOILERS OF UNCERTAIN DESCRIPTION, A Weak manhole . . 10 1 4 2 6 9 3 C Steam entered through blow- ) | off pipe from another boiler > p j while cleaning . . ) j Steam pipes broken . . ^Shortness of Water . . P Uncertain causes 1 2 1 1 4 1 2 3 4 2 3 TOTALS 219 315 450 BOILER EXPLOSIONS. 95 TABLE IY. Summary of causes of the Steam Boiler Explosions comprised in Table III. E K I Causes of Explosion. Number of Explosions. Number of persons Killed. Number of persons Injured. A Faults in construction or repair . 95 128 167 B Faults which should be detected by } periodical examination . j 62 105 185 C Faults which should be prevented by careful attendants . . } 54 79 84 Q Extraneous or uncertain causes . 8 3 14 Totals 219 315 450 BRIEF ABSTRACTS FROM REPORTS ON STEAM BOILER EXPLOSIONS, PRESENTED TO THE MIDLAND STEAM BOILER INSPECTION & ASSURANCE Co,, EDWARD BINDON MARTEN, CHIEF ENGINEER TO THB COMPANY. Description is shortened as much as possible, and facilitated by slight sketches, showing the position of the fragments or line of fracture, and the general construction of the Boilers. REPUBLISHED BY THE PERMISSION OF THE COMPANY. STOtTRBRIDOE : B. BBOOMHALL, PRINTER, HIGH STREET. 1869. BOILER EXPLOSIONS IN 1866. No. 1. Nottingham. January 1st. none injured. Locomotive, 110 Ibs., standing with steam up near a platform. All but the fire box was blown away, the main portion being thrown a distance of 400 yards. The first rent took place at a longitudinal seam of the barrel where grooving had gone on very rapidly, which was not discovered when examined and tested a short time before. No. 2. Walsall. (Fig. I.) January 2nd. 2 injured. Fig. 1. Butterley, 26ft. Gin. long, and 9ft. diameter. The waggon-shaped BOILER EXPLOSIONS IN 1866. top to the fire place was 8ft. Gin. long, and was attached to the bell-mouth of the internal tube, which then continued circular to the back of the boiler. The tube was 3ft. Gin. diameter. All the plates were about 7-16ths inch thick, and although the boiler was an old one, they were nowhere reduced in thickness by wear. The usual pressure of steam was 18 Ibs., and a self-registering guage showed that at the time of explosion it did not exceed 20 Ibs. The top of the fire grate on the right side rent longitudinally, and the upper part of the shell consisting of four rings of plates, and also the top of the fire place opened out and blew away to a considerable distance. The front end also blew away. The bell-mouth of the tube was blown to the front, and the tube which remained in the back part of the shell collapsed upwards. The cause of the explosion was most likely the intrinsic weakness of boilers of this shape, especially over the fire, where the top is only retained in its shape by numerous stays. The boiler had been very frequently repaired, at this the weakest place, and its strength had been thus so reduced as to make it unable to bear even a few pounds more than the ordinary working pressure. The whistle was found to have been gagged by hemp, carefully inserted, so that there is ground for supposing there had been intentional unfair usage. No. 3. Blyth. (Fig. 1.) January 8th. 1 killed 1 injured. Fig. 2. Marine, 20ft. long, and 5ft. diameter, with internal fire place and BOILER EXPLOSIONS IN 1866. return flue, 14 Ibs. There were altogether three rents in the tube over the fire, as a small band was held in its place by a stay from the tube to the shell. The escaping contents scalded those near, but no damage was done to anything but the boiler. The cause was stated to be shortness of water. There was no water guage. No. 4. London. January 9th. 1 killed. One tube Cornish, 28ft. long, 6ft. Gin. diameter, with one tube 3-6 diameter, f inch plates, 45 Ibs. The tube collapsed in an incline direction from weakness without strengthening rings. The appearance after explosion was nearly the same as that shown in sketch given at No. 12 explosion. No. 5. Glasgow. (Fig. 3.) January 13th. 4 killed, 4 injured. Pig. 3. Two tube Cornish, 22ft. Sin. long, and 7ft. Tin. diameter, f inch plates, tubes 2ft. Tin. diameter, 40 Ibs. About 8ft of the back portion of the shell was torn off, leaving the tubes and ends intact. The cause of the explosion was considered to be excessive pressure, but how accumulated did not transpire. It is most natural to expect that there must have been corrosion under the bottom to cause the first rent. BOILER EXPLOSIONS IN 1866. No. 6. Coatbridge. January llth. Cornish. No details have been obtained. 1 injured. No. 7. York. (Fig. 4.) January 18th. 1 killed, 2 injured. ... J Fig. 4. Agricultural, 8ft. 2in. long, 3ft. Gin. diameter in the barrel, 5-16ths inch plates, internal fire box, 2ft. 4in. wide, 2ft. 4in. high, and 2ft. lOin. deep. From the back of this fire box, two 12-inch tubes passed to an internal chamber at the back of the barrel. From this again passed nine 3f inch tubes to an exterior smoke-box fixed over the fire door. The boiler was fitted with one spring safety valve, which was screwed down tight, but there was no pressure guage. The front plate was intended to be bolted on so that the fire-box and tubes could be taken out for cleaning, but it had been rivetted, leaving no means of cleaning, and it was nearly full of scurf. The crown plate of fire-box which was too flat and unstrengthened, rent at the front and along both top edges, and was driven into the fire. The boiler was thrown backwards and reared against a wall, resting on the front right hand corner. The cause of the explosion was that the very dirty state, caused overheating where the water was not in proper contact with the plates, and the defective construction did not admit of proper cleaning. The mountings were insufficient for the proper protection of the boiler. BOILER EXPLOSIONS IN 1866. No. 8. Durham. (Fig. o.) January 29th. 1 killed, 3 injured. Plain Cylinder Boiler with hemispherical ends, 30ft. long and 6ft. diameter, f inch plates, 30 Ibs. It was the second from the engine in a bed of five, and had been at work three years, then remained idle for eight years, working again fourteen years. The boiler was mounted with two safety valves 3f and 4 inches diameter, a float and alarm whistle. The boiler had been more than once repaired over the fire with several new plates. One seam over the fire had been observed to leak about a week before the explosion, but not seriously, and had been caulked. The boiler had just been started after cleaning. Six months before explosion, the boiler had been tested to 69 Ibs. About 5 feet of the front end of the boiler opened out flat, and was thrown to the rear about 60 yards ; the front hemispherical end was liberated and thrown 20 yards also to the rear and right hand. The back part of the boiler was thrown in a mass, and after bounding twice, lodged at a distance of 230 yards. The cause of the explosion appeared to be from the failure of a seam over the fire place in a plate deteriorated by age, and over- heated through a deposit of scurf and mud. BOILER EXPLOSIONS IN I860. No. 9. Birmingham. (Fig. 5.) February 7th. 1 killed, 4 injured. Fig. 5. Plain Cylindrical Boiler, with hemispherical ends, 23ft. long, and 5ft. diameter, f inch plates, 50 Ibs. It was set so as to be fired under the bottom if required, but the grate was seldom used. The principal heat was supplied from a mill furnace, the neck of which was at the left hand of the bacfc, and the flame was carried by a wheel flue round the front of the boiler to the stack on the right hand side of the back. The boiler was fitted with a 4|-inch safety valve, and also a float, but it was suspected that the latter had broken from the rod. A horizontal seam about the middle of the left hand side had given way, and the upper portion of the 3rd and 4th rings of plates had spread out like a lid without being detached from the boiler. The front end became detached and was thrown some distance to the front. The cause of explosion was, that the left side of the boiler became overheated, and so much softened, that it first bulged outwards with the ordinary working pressure, and then rent open. The over-heating was most likely the result of shortness of water, but it might possibly have been in consequence of the intense heat of a mill furnace impinging on a small area so near the water line, leading to such rapid ebullition as to prevent sufficient contact of the water to keep the plates cool. BOILER EXPLOSIONS IN 1866. No. 10. Dunse. February 14th. 1 injured. Locomotive. It exploded while standing in a shed, but no particulars have been obtained. No. 11. Middlesbro'. February 26th. 1 injured. Marine, in a small tug boat, but no details have been obtained. No. 12. Gainsbro' (Fig. 7) February 26th. 1 injured. Fig. 7. One Tube Cornish, 21ft. long, 5ft. diameter, with one tube 2ft. llin. diameter, plates f inch, 64 Ibs. There were no strength- ening rings on the tube. The boiler was second-hand, and had only worked a part of a day at its new position when it exploded. The tube collapsed from weakness without strengthening rings. No. 13. Redruth. (Fig. 8.) March 3rd. 1 killed. Fig. 8. One Tube Cornish, 31ft. 9in. long, and 5ft. 9in. diameter, tube 3ft. Sin. diameter, inch plates, 40 Ibs. The tube had been repaired with a bolted patch on the left side the day before the explosion, and it is presumed it was slightly out of the circular shape, as it collapsed sideways, the top being thrown BOILER EXPLOSIONS IN 1866. up above its proper height. There was no evidence of shortness of water. The tube without strengthening rings was too weak to sustain the ordinary working pressure. No. 14. London. March 5th. 7 injured. Cornish, at 27 Ibs., but as the boiler was not injured, it is only noticed as an explosion, because of the imprudence of placing fittings in such dangerous positions. The boiler was beneath a work room, and the lever of the safety valve became displaced, allowing the valve to blow out, and the escaping steam rushed into the room above and scalded seven men very badly. No. 15. Manchester. March 6th. 1 kitted. This was a Boiler with two internal fireplaces, connected into one flue at the back. The crowns of both furnaces were collapsed, and slightly rent, and the escaping steam and water scalded the attendant. The water was 8 or 9 inches below its proper level, allowing the furnace crowns to become overheated and unable to bear the working pressure. Each furnace had been fitted with a fusible plug, but they proved inefficient. No. 16. Norwich. (Fig. 9.) March 13th. 1 killed, 1 injured. Fig. 9. This was a very small boiler, 8ft. long, and 3ft. 2in. diameter, with two small tubes. It was fired externally. BOILER EXPLOSIONS EN 1866. The dome was blown off and the rents continuing, the top opened out on each side, and the upper portion of both back and front was bent back. The dome cut away the whole of the top plate, and so much reduced the strength that it would not bear the ordinary working pressure. No. 17. Dudley. (Fit/. 10.) March IQth. none injured. Fig. 10. Plain Cylinder Boiler, 36ft. long, 5ft. Gin. diameter, 60 Ibs. It had frequently been repaired over the fire, so that the longitudinal seams ran for several plates without break of joint. A patch had been put on a few days before explosion, and as the rivet holes had badly fitted, there had been much strain caused by drifting, and the rivets were much distorted. A longitudinal searn gave way over the fire, when two rings of plates opened out, rending the transverse seams at each side until completely separated, and fell in two parts at a distance of about 100 yards in front of the boiler The front end was liberated and fell in one piece about 100 yards beyond the two pieces of the shell. The main body of the boiler was driven back a few yards and rolled over so as to be up-side down, but was little injured. The frequent and badly executed repair over the fireplace, had so weakened the structure as to make it unable to bear the very high ordinary pressure. This frequent repair over the fireplace had been made necessary by very hard firing and deposits of scurf from muddy water, preventing the proper contact of the water with the plates. BOILEE EXPLOSIONS IN 1866. No. 18. Liverpool. March 22nd. 1 killed. This was a small Boiler to supply steam for some steam winches on board a steam boat, and exploded from the overheating of the upper tubes through shortness of water, or from over pressure in consequence of having only one safety valve. No. 19. Leeds. (Fig. 11.) March 21th. 2 killed, 18 injured. Fig. 11. Two Tube Cornish, 24ft. 6in. long, 6ft. 6in. diameter, tubes 2ft. 6in. diameter, f inch plates, 54 Ibs., fitted with steam guage, blow-off cock, 1 inch dead weight safety valve, loaded to 54 Ibs., and 4f inch lever safety valve, loaded to 62 Ibs., and had been at work about five years. Nearly the whole of the two back rings of the shell were torn off and opened out, and the boiler was turned partly round, and moved upon its seat sideways and forwards. There was extensive corrosion at the under side of the back of shell, where the first rent took place, caused by the leaking of the joints and seams. No. 20. Swansea. (Fig. 12.) April 4M. 5 killed, 4 injured. One Tube Cornish Boiler, 30ft. long, and 7ft. diameter, tube slightly oval about 4ft. diameter, -j 7 g- inch plates, 43 Ibs., fitted with 3 inch safety valve, which is much too small for such a boiler, glass water guage, two guage cocks, and pressure guage. BOILER EXPLOSIONS IN 1866. The tube collapsed from end to end. The front end was blown out with a short length of the tube attached, and was driven against Fig. 12. a wall about 30 yards to the front. The main body of the shell, and the back end, with the collapsed tube within it, were driven back against another wall, about the same distance away. Very great damage was done to the surrounding property. The cause of the explosion was the weakness of the tube of so large a diameter, without strengthening rings, which made it unable to bear the ordinary working pressure. It is very probable, however, that at the time of the explosion, the pressure was con- siderably more than usual during the stoppage of the engine, and the confusion caused by a man becoming entangled in the machinery. No. 21. Morpeth. April Wth. 1 killed. Plain Cylinder Boiler, 34ft. long, and 5ft. diameter, f inch plates placed lengthways, 33 Ibs. The explosion took place at a seam in the front part of the bottom of the boiler just over the fire. This rupture allowed the sides to to expand, until the boiler was completely destroyed and torn into seven pieces. The cause of the explosion was supposed to be the defective state of the seams over the fire, which, being place longitudinally, were in the weakest position. BOILER EXPLOSIONS IN 1866. No, 22. Shiffnal. (Fig. 13.) April 2\st. none injured. Fig. 13. Two Tube Cornish, 15ft. long, 6ft. diameter, tubes 1ft. Sin. diameter, f inch plates, 40 Ibs. The heat was supplied by two furnaces, one of which played into each tube. The left hand tube collapsed from shortness of water, and tore away from the angle iron iu. the front plate, and allowed the contents to issue violently and scatter the brickwork, but the boiler was not disturbed. No. 23. Burnley. April 26th. 2 killed, 2 injured. Small internally fired Boiler, 5ft. high, 2ft. 4in. diameter, and was intended to work at 70 Ibs. The fittings were defective, the spiral spring of the safety valve being most easily altered, so as to cause over pressure. The manhole was not strengthened by any ring, and the first rents commenced at that point. The cause of the explosion was over pressure and defective construction. The sketch at No. 57 explosion in this year, is of a similar boiler which exploded from nearly similar causes. No. 24. Bilston. (Fiy. 14.) May 13th. none injured. Balloon or Haystack Boiler, about 16ft. diameter, T 5 ff inch plates, and worked at very little above atmospheric pressure. The boiler was chiefly used to store water during the time another boiler by the side of it was emptied. When the water was required to refill the other boiler, a fire was lighted under the balloon, and sufficient steam generated to drive the water from it into the other boiler. The safety valve never being used, it had become fast, and BOILER EXPLOSIONS IN 1866. as a little more steam than usual had accumulated, the bottom gave Fig. 14. way, and the reaction of the issuing contents made the boiler rise from its seat, and it fell on its side at some distance away flattened by the fall. No. 25. Westbrotntcich. (lig. 15.) May 25th. none injured. Fig. 15. One Tube Cornish Boiler, 15ft. long, and 4ft. Gin. diameter, taper tube, 2ft. 9in. diameter in front, and 2ft. diameter at back, f inch plates, 40 Ibs. The boiler rested on two walls forming the bottom flue. There was a safety valve, a glass water guage, a pressure guage, and two fusible plugs upon the tube. Two longitudinal rents took place on the under side of the shell, allowing two strips, forming the central part, to open out by the continuation of the fracture, until they were blown to a considerable BOILER EXPLOSIONS IN 1866. distance. The tube with the front end, and one ring of the shell were thrown to the front, while the back end was thrown to the rear, the smallest end of the tube having torn away from the back. The shell was deeply corroded where it rested on the side walls of the bottom flue, and the strength of the boiler was thereby so much reduced, that it was unable to bear the ordinary working pressure. No. 26. Halifax. (Fig. 16.) May 26th. 1 Mkd. Fig. 16. One Tube Cornish, 24ft. 6in. long, and 5ft. diameter, taper tube, slightly oval in the front, 2ft. Sin. diameter, and 2ft. diameter at the back, f inch plates. The boiler was fitted with glass water guage, float, self-acting feed apparatus, and safety valve loaded to 52 Ibs., and also a mercury guage. The tube collapsed over the fire, a rent taking place in the second ring of plates. The issuing steam and water caused the death of a man in front, but the shell of the boiler was not injured or moved. The cause of the explosion was shortness of water, and as the glass guage was set unusually low, the man in charge may have been deceived. The oval shape of the fireplace, and the laminated iron, as shown in the fracture, rendered the tube peculiarly liable to collapse. No. 27. Durham. May 26t?i. 1 killed. Plain Cylinder Boiler, 34ft. long, 5ft. diameter, f inch plates, 45 Ibs., fitted with two 5-inch safety valves, and 2 floats. The boiler was torn in two pieces, that were thrown to a con- siderable distance. The first rent had taken place immediately over the fire. BOILER EXPLOSIONS IN 1866. The cause of the explosion was the weakening of the shell by frequent repair over the fire, rendered necessary by the deposit from the muddy water preventing proper contact of the water with the plates. No. 28. Durham. May 21th. I killed. Plain Cylinder Boiler, 32ft. long, 6ft. diameter, -f inch plates, 35 Ibs., fitted with two safety valves, two floats, and two alarm whistles. The boiler was lifted from its seat, and one end was separated and thrown to a considerable distance. The cause of the explosion was weakening of the shell from repair a few days before, and perhaps over pressure, as the guage was found some time after, and indicated that the pressure had at some time exceeded 80 Ibs. No. 29. Redruth. May 28th. 1 killed, 4 injured. One Tube Cornish, 30ft. Sin. long, 6ft. Sin. diameter, tube, 4ft. diameter, T 7 ff inch plates, 40 Ibs. The tube collapsed, and rent, and the issuing steam and water scalded those near, as it was too weak to bear the ordinary working pressure. No. 30. Leicester, (fig. 17.) May 3lst. 1 killed, 1 injured. Fig. 17. Plain Cylinder Boiler, with dished ends, and only 4ft. 2in. long, and 2ft. 6in. diameter, inch plates. It was most inefficiently mounted, the safety valve was only l-inch diameter, and of such BOILER EXPLOSIONS IN 1866. faulty construction, that it would not open under a pressure of 162 Ibs. There was no steam guage or float, and the guage cocks were defective. There was no means of putting water in the boiler when there was a pressure of steam. The manhole was very large for so small a boiler. Four rents started from the manhole and continued along the top of the boiler and round the end seams. A tongue-shaped strip of the top plate was attached to the back end plate ; two strips about a foot wide on either side were blown away. The boiler had been turned nearly round in its flight, and fell with the back about 12 feet from the original position of the front. The boiler was worked until it was nearly dry, and, during a temporary stoppage of the engine, an accumulation of steam caused a greater pressure than the boiler could bear. No, 31. Newcastle. June 1th. none injured. Marine Boiler in a Tug Boat. The boiler was blown completely out of the vessel, and the greater part of it fell into the water, and a large piece alighted on a crowded quay, but without doing any damage. The cause of the explosion was supposed to be over-pressure during a temporary stoppage of the engine. No. 32. Barnard Castle. (Fig. 18.) June llth. 2 injured. Fig. 18. Agricultural, of about 7 horse power. The barrel of the boiler BOILER EXPLOSIONS IN 1866. was 6ft. lin. long, 2ft. Sin. diameter the fire-box end was 3ft. wide, and 2ft. 4in. deep ; the fire-box was 2ft. 5 Jin. wide, and 2ft. Tin. high, and 1ft. 9Jin. deep, with 23 tubes passing from it through the barrel to the smoke box and chimney. The boiler was fitted with a 2in. safety valve, which was intended to blow at 45 Ibs., but as there was no ferrule, it is supposed to have been screwed down to a much greater pressure. The upper portion of the shell over the fire-box rent through the manhole, and allowed the shell to open out and fall on each side. A large portion of the front plate was also torn off. The cause of the explosion was the weakness of the manhole, which was not strengthened by any ring, and also excessive pressure from want of proper safety valve. No. 33. Breage. June llth. 1 killed. Cornish Boiler, 36ft. 6in. long, and 6ft. diameter, inch plates, 45 Ibs. The tube collapsed and rent, and the issuing contents caused the death of the attendant. The weak tube of such large diameter, \vas unable to bear the ordinary working pressure, having no strengthening rings. No. 34. Nottingham. June 19th. 2 killed, 4 injured. Locomotive, inch plates, 140 Ibs. The explosion occurred at the left hand side of the ring of plates in the barrel next the fire-box, and below the foot-plate. The rent tore along the edge of the lap and into the next ring of plates. The reaction of the issuing contents threw the engine off the rails. The cause of the explosion was partial corrosion at the point of rupture and strain of the plates, as the boiler itself formed part of the frame of the engine. No. 35. Richmond. June 26th. 2 injured. Locomotive, being tried for the first time. The funnel came in contact with a bridge, and the dome was also torn off. BOILER EXPLOSIONS IN 1866. No. 36. Gainsbro' June 29th. none injured. No details have been obtained. No. 37. Durham. July 2nd. 4 killed. Plain Cylindrical Boiler, 30ft. long, and 6ft. diameter, f inch plates, 28 Ibs. It had been repaired a short time before the explosion, with 5 new plates. The boiler was torn up into several pieces, but the main portion remained flattened out on the seating, while some smaller pieces were sent 250 yards away. The cause of the explosion was the deterioration of the boiler, and its frequent repair over the fireplace. No. 38. Liverpool. June 12th. 4 injured. Elephant Boiler, 20ft. long, and 4ft. diameter, g inch plates, and worked at low pressure. The bottom shell had a tube through its whole length. A rent took place in the lower part of the fireplace, and extended along the bottom, and the reaction of the issuing contents caused the top to rear up. The cause of the explosion was supposed to be that the bottom plates were worn too thin to bear the ordinary pressure. No. 39. Sheffield. July 4th. none injured. Two Tube Cornish Boiler, externally fired, 30ft. long, and 6ft. diameter, inch plates, 40 Ibs. The second seam over the fire gave way, and the plate sank down upon the fire, The cause of the explosion was the deterioration of the seams over the fire, in consequence of the deposit of scurf which could not be properly cleared off owing to the internal tubes. No. 40. Oldham. July 14th. none injured. Boiler, with two internal furnaces, 9ft. Gin. long, and 2ft. llin. diameter, g inch plates, uniting into one tube beyond. BOILER EXPLOSIONS IN 1866. The furnace crown collapsed near the front of the boiler. There was an extra weight upon the safety valve, and the steam valve was left closed, so that more pressure accumulated than the boiler could bear. No. 41. Oxford. July 23rd. 3 injured. Rag Boiler, not used for the generation of steam. It was a plain cylinder, with hemispherical ends, about 16ft. long, and 7ft. diameter. There was a neck at each end upon which the boiler revolved, and through one of these the steam was admitted to a pressure of 30 Ibs., in order to assist in cleaning the rags. There was a large manhole for filling and emptying. The boiler rent in the middle, and each half was blown to some distance. The manhole was so large, that the strength of the boiler was too much reduced, and the constant strain of revolving caused a central seam to give way at the ordinary pressure. The sketch to No. 63 is of a similar boiler. No. 42. Tumtall. (Fig. 19.) July 28tJi. 2 killed, 7 injured. Tig. 19. Boiler, 3Gft. Gin. long, and 8ft. 9in. diameter, J s inch plates, with flat back and hemispherical front end, 36 Ibs. A tube 3ft. 3in. diameter, passed from the back end nearly to the front, and returned BOILER EXPLOSIONS IN 1866. to the back end, but of 6 inches less diameter and then passed to an iron chimney. The fire grate was beneath the hemispherical end. The angle iron of the flat back end gave way, and separated from the shell and with the tubes attached was blown to a good distance, and the reaction drove the shell far in the opposite direction. The cause of the explosion was the bad construction of the boiler, as the back end was quite unsupported, as there were no stays, and the bend of the tubes was not attached to the shell. An adjoining boiler which was being cleaned inside by two men, was rolled off its seat by the force of the explosion. No. 43. Widnes. August 2nd. 2 killed, 6 injured. Plain Cylindrical Boiler, with flat ends, 23ft. long, 5ft. Sin. diameter, inch plates, 40 Ibs. Both the flat ends were blown out, and the first ring of plates at the front end torn off. The cause of the explosion was the weakness of the flat ends without stays. No. 44. Sunderland. August 1th. 1 killed, 3 injured. Locomotive, 13ft. 4in. long, 3ft. llin. diameter, with 140 2-in. tubes. The fire-box was 4ft. 5in. long, 3ft. Gin. broad, and 5ft. deep, and made of copper, inch thick, 100 Ibs. It was fitted with two 4-in. safety valves, and a steam guage. The fire-box gave way about the middle of the left side, 2ft. Gin. below the water line, where corroded to J inch, and the issuing water and steam scalded those near. No. 45. Runcorn. (Fig. 20.) August 22nd. 3 killed, 5 injured. Fig. 20. BOILER EXPLOSIONS IN 1866. Marine Multitubular, 5ft. Sin. long, and 6ft. 6in. diameter, with two internal tubular furnaces, which joined to an internal chamber of large size, and small tubes passed to a smoke box and chimney in the front over the fire doors. Both ends were flat. The flat back end was insufficiently stayed, and was blown completely out and torn into two pieces, the lower portion remaining in the vessel, and the upper part falling in the water, and the reaction of the issuing contents caused the boiler to be thrown on to the side of the quay. No. 46. Hull. (Fig. 21.) August 25th. 1 injured. Fig. 21. One Tube Cornish, 24ft. Sin. long, and 6ft. diameter, taper tube 3ft. 5in. diameter, for about 7ft. Gin. in length, and 2ft. Gin. diameter for the rest of the length, 33 Ibs. The tube was much corroded, and the fireplace gave way on left side, and was so much torn, that the plates were forced out of the front. No. 47. Morecomle. August 21th. 3 killed, 1 injured. Marine, of the usual construction, and had been tested to 60 Ibs. It gave way at the lower portion of the back, and the issuing steam and water scalded those near. A seam rent, 6ft. Gin. long, had not been detected by testing. No. 48. Tuddenham. August 29th. 2 killed, 2 injured. Agricultural. It burst during a temporary stoppage from accumu- lation of steam, causing undue pressure. BOILER EXPLOSIONS IN 1866. JVb. 49. Glasgow. August 31st. 3 killed, 6 injured. Upright Boiler, 36ft. high, 5ft. Gin. diameter, T 7 5 inch plates, 45 Ibs. The bottom gave way from shortness of water, and the main bulk of the boiler was thrown straight up into the air to a great height, but descended again on its seating. No. 50. Chatham. (Fig. 22.) September 1th. 2 killed, 30 injured. Two Tube Cornish, 22ft. long, 7ft. Gin. diameter, with tubes, 3ft. diameter, J s inch plate, 60 Ibs. BOILER EXPLOSIONS IN 1866. Some rents took place at the under side of the shell, allowing the central portion to open out and blow away. The portion containing the dome was thrown to the left, and the other to the right. The front end, with 3 rings of the shell, with the tubes and back end, were but little moved from their original position. The tubes were dented in on the top and bottom, by the fall of some large coping stones upon them, but the crowns of the furnaces were uninjured, and there was no sign of shortness of water or overheating. Extensive corrosion on the under side of the shell, where it rested on the brickwork, had so reduced the strength, that it was unable to bear the working pressure. In the sketch the fragments are drawn so as to show their position when in the boiler. No. 51. Newark. September 21st. none injured. One tube Cornish. The tube collapsed from shortness of water, and the escape of the steam and water blew off the door frame. No. 52. Ashton. September 23rd. 1 injured. Plain Cylindrical Boiler, 7ft. long, and 2ft. diameter, f inch plates, 30 Ibs. The upper part of the boiler at the first ring of plates was torn off, and the front end was blown out. Extensive external corrosion, where the plates rested against the brickwork, rendered the boiler too weak to bear the ordinary pressure. No. 53. Norwich. (Fig. 23.) September 25th. 1 kitted. Fig. 23. One Tube Cornish, 20ft. long, 4ft. Gin. diameter, tube 2ft. 6in. BOILER EXPLOSIONS IN 1866. diameter, inch plates, 100 Ibs. It was double-rivetted, and the crown of tube was strengthened with angle iron. The shell was formed of six rings, each of two plates alternately jointed top and sides. The third ring from the front had stripped off, and was thrown to the right and forwards against a wall. The line of rent was confined to the plates forming the ring, which was an outer one, and covered the two adjoining rings in the laps, the rent being from the edge of the inner lap to the nearest rivets. The first rent had taken place in the solid iron, about 1 inch from the rivets of a seam on one side, and from this the rent had extended along the seams on either side, and of course the whole ring soon tore off when the equilibrium was destroyed by the first rent. The fittings of the boiler were sufficient, except that there was only one safety valve, and that was so constructed that it could only open a very little way. The cause was a defect in the iron at the point of the first rent, and accumulated pressure during the time of standing. No. 54. Macclesfield. September 25th. none injured. Multitubular Boiler, with large internal fireplace, 60 Ibs. The furnace crown became overheated from shortness of water, and was crushed down and torn across two seams. The boiler was lifted from its seat and thrown back against a stone wall. No. 55. Chelmsford. October 5th. 1 killed, 7 injured. Agricultural, 45 Ibs., and had only just been set to work. The crown plate to the fire-box was so deeply corroded from long wear that it gave way, and the issuing contents scalded those near. No. 56. Greenwich. (Fig. 24.) October 8th. 2 killed, 2 injured, Marine, 16ft. long, slightly oval, front end flat, 8ft. 6in. wide, 7ft. lOin. high, and the dimensions of the back hemispherical end were 2ft. less each way, inch plates, 26 Ibs. There were two internal fireplaces, of irregular shape, uniting at the back into one flue of similar shape, which did not come to the front, but passed through the steam space, and exit at the top of the boiler. BOILER EXPLOSIONS IN 1866. While the vessel was waiting to start, with steam up, the wing furnace of the starboard boiler collapsed on the wing side, as shown Fig. 24. by the dotted lines, and allowed the steam and water to escape into the stoke hole. The side of the furnace next the shell was rent along the edge of a longitudinal seam in a line, which was slightly nicked in the caulking. This rent extended about 5ft. 6in. from the front, and then at a cross seam it went along the line of rivets from the crown to the bottom of the furnace. Beyond this cross seam the furnace was collapsed, until it nearly touched the other side of the furnace, and the bulge died away towards the back end. There was also a rent in the lower part of the front of the shell, as shown in dotted line. The cause of the explosion was the weakness of the shape of the flue, which was not stayed to the shell. It had evidently gradually been giving way some time before the explosion, and eventually collapsed at nearly the ordinary pressure. Symptoms of the same alteration of shape were noticed in the corresponding flue of the other boiler. No. 57. Liverpool. (Fig. 25.) October 9th. 7 killed, 1 injured. Crane Boiler, 5ft. 6in. high, and 2ft fiin. diameter, with internal conical fire-box, with two cross tubes and a chimney at the top, inch plates, 75 Ibs. The outer shell of the boiler was rent into many pieces, leaving the central conical fireplace intact. The nature of the rents showed that the plate round the manhole, which was unstrengthened by a BOILER EXPLOSIONS IN 1866. ring, had first given way, and all the other fractures had led away from that point. This is confirmed by the fact, that the manlid Fig. 25. was thrown a good distance, with force enough to make its way through the timber walls of a cabin. The front plate divided into many pieces, and scattered right and left, while the back plate was thrown through a cabin in the opposite direction to the manhole. The central flue showed a slight indication of overheating, but the construction was such that the upper portion passed through the steam space, and was always exposed to the action of the fire, without the protection of the contact of water. The manhole without a ring on its edge to strengthen the plate, and held in by two clamps, which caused additional strain when carelessly screwed up, was by far the weakest place. The engine was standing after a short time of working, and as the safety valve was very defective, and could be screwed down until tight, against almost any pressure, it is most probable that the pressure mounted much higher than usual, when the weakest part gave way, and led to the sudden tearing up and scattering of the whole fabric. Faulty construction of both boiler and fittings, rendered it unable to bear that accumulated pressure, which the safety valve ought to have made impossible. No. 58. Durham. October 13th. 1 killed. One Tube Cornish, 14ft. long, 6ft. diameter, internal flue 3ft. 3in., by 2ft. lOin., f inch plates, 27 Ibs., standing on three saddles, with a bearing surface of 3ft. by 4 inches. BOILER EXPLOSIONS IN 1866. A portion of plate 20in. by 18in., at the bottom of the boiler, was so corroded that it was blown out, and the issuing contents scalded a man to death. No. 59. Bristol. (Fig. 26.) November 1st. 7 killed. Fig. 26. Two Marine Boilers exploded simultaneously. They were 1 6ft. long, 6ft. 6in. diameter at the flat front ends, and somewhat less at the hemispherical back ends. Each had two internal fireplaces, united in one flue, which returned nearly to the front and passed up through the steam space, and out at the top of shell into the funnel. The central fireplaces were not circular, and the outside fireplaces and the return flues were still more distorted, but the weakness of the shape was somewhat compensated for by stays between the tubes, and from the tubes to the shell. The mountings to the boiler were of the ordinary kind and efficient. The under sides of the shells were so deeply corroded that they were rent longitudinally for their whole length, allowing the sides to open out and tear away from the front ends. Each shell fell at a considerable distance. The furnaces, with parts of the front ends attached, fell into the water, but except one of the side flues that was a little collapsed, they were uninjured. Small pieces of the front ends were thrown to a great distance. The sides of the vessel were so completely blown out that she sank. BOILER EXPLOSIONS IN 1866. The corrosion was no doubt caused by the leakage of the vessel, keeping the shells of the boilers constantly wet. No. 60. London. (Fig. 27.) November 3rd. none injured. n Fig. 27. Agricultural, barrel was 3ft. 9in. long, and 2ft. Gin. diameter, 70 Ibs. From the internal fire-box the heat passed through a number of 1-inch tubes to the front smoke box and chimney. During a stoppage for breakfast, the fire-box end was torn from the barrel, and from the position of those fragments that could be found, the boiler appeared to have turned over. Part of the fire-box was sent through the stage upon which the boiler was travelling, and the barrel with the tubes remaining in it, first struck a rail which caused it to be dented in, and then rebounded to a point about 100 yards from its original position. Enough of the fragments were not recovered from the river to trace the cause of the explosion, but it is presumed that, although when the boiler was left, only 20 Ibs. pressure was shown by the guage ; the fire door being left closed, the pressure must have risen to a point much above the working pressure, and to more than the boiler could bear. No. 61. Bilston. (I iff. 28.) October 1st. none injured. One Tube Cornish, 22ft. long, 6ft. diameter, tube 4ft. 6in. diameter, f inch plates, 12 Ibs. There was an unusually large dome at the back end, 5ft. diameter, and the whole of the shell was cut out from under it, so that the construction was peculiarly weak. BOILEK EXPLOSIONS IN 1866. The boiler had been off for cleaning, and steam was being got up in the night, aud it was said that an extra pressure was caused by Fig. 28. the stop valve being left closed, but it could not have been very great, or the large tube would have collapsed. The dome was split in two, in the line marked in the sketch, owing to the extreme weakness of the shell at the juncture of the dome, and the shell was a little ruptured on each side of it, and so large a rent was suddenly made, that the contents of the boiler passed harmlessly into the air, without moving the boiler on its seat. No. 62. Preston. (Fig. 29.) November llth. 1 killed, 1 injured. FRONT VIEW. BACK VIEW. Fig. 29. One Tube Cornish, 16ft. Sin. long, and 5ft. Sin. diameter, tube 3ft. lin. diameter, T 7 8 inch plates, 60 Ibs. The tube collapsed from end to end, from over-pressure, as the man in charge had fastened 3 bricks to the lever of the safety valve causing 27 Ibs. extra pressure, under the impression that he could thus accumulate a quantity of steam during the night, to be available on commencing work on the morrow. BOILEE EXPLOSIONS IN 1866. No. 63. Tamworth. (Fig. 30.) November 20th, none injured. Fig. 30. Eevolving Steam Chamber, 12ft. 6in. long, and 5ft. diameter, 12 Ibs. The manhole was large, to facilitate filling and emptying, and was rectangular and unstrengthened on the edges, and measured 3ft. 6in. in length, and 1ft. Gin. in width, and the lid fitted on the inside and was held by clamps. The boiler was much out of repair, and a crack shown in sketch, from one corner of the manhole, to the commencement of the hemispherical end was only temporarily prevented from leaking by a screw-patch, which did not restore the strength. The explosion happened when in revolving, the manlid was downwards, and the lid was driven nearly through the floor, and the shell was rent from opposite corners of the manhole, and blown through the roof. The large manhole cut away nearly all the strength on one side, and the fastenings of the lid were not contrived to compensate at all for the loss of strength. The constant strain when revolving, also tended to weaken it. These two causes together were sufficient to account for the explosion, at the usual working pressure of 12 Ibs., although it is possible that it might have been increased to 35 Ibs., as that was the pressure in the boiler supplying the steam, although the pressure was regulated by a check valve. This explosion (and also No. 41 in this year) clearly show that a mere vessel of steam not exposed to the fire, or any chance of overheating of the plates, can burst and cause very great destruction, although there could be no sudden increase of pressure which is so often supposed necessary to account for the havoc caused by explosions. BOILER EXPLOSIONS IN 1866. No. 64. Manchester. November '26th. none injured. This Boiler was 28ft. long, 7ft. diameter, made of -j^ inch plates, and worked at 50 Ibs. pressure, with two internal fireplaces united into one tube beyond. The sides of the oval chamber forming the junction of furnaces and tube, crushed inwards, being of such a weak shape as to be unable to resist the ordinary working pressure. No. 65. Hull. (Fig. 31.) December 1st. 3 killed, 2 injured. Fig. 31. Agricultural, 7ft. Gin. long, and 3ft. Sin. diameter, J inch plates, 35 Ibs., fire-box 2ft. long, and 2ft. lOin. broad. Two 11^-inch tubes led to an internal chamber at the other end of the boiler, and three 8J-inch tubes led back again to an external smoke box and chimney fixed over the fire door. The bottom of the right hand side lower tube was forced upwards, and rent along to within 12 inches of the fire-box. The tubes were so corroded from leakage of patches, that they were unable to bear the slight increase of pressure during a short stoppage. No. 66. Glasgow. December 4