- : 1 . . : I OFT ORNL P. 1634 : * 1 i :.... 96 . ... . TIT .... - MICROCOPY RESOLUTION TEST CHART. NATIONAL BUREAU OF STANDAROS -1963 2 , 9 ORN-P1634 0 0% 6S/6S - - 4 COMPARATIVE CREEP-PRIPTURE PROPERTIES OF D-43 AND B-66 ALLOYS* NOV 1 105 1...:.. .. :.1 R. L. Stephenson Metals and Ceramics Division Oak Ridge Hational Laboratory Oak Ridge, Tennessee INTRODUCTION A large mmber of refractory-metal alloys are currently under consideration for high-temperature structural applications. In most cases, the only mechani- cal property data available on these materials are tensile test data and very chort-time crrop data. Since long-time creep properties are a critical criterion for many high-temperature applications, an evaluation of several promising refractory-inetal alloys we undertaken. This evaluation included the dateraina- tion of creep properties to 1000 hr, so that a valid comparison of their suitability for high-temperature structural applications could be made. This report describes such an evaluation of D-43 (16-10% 51% 2% 0.1%C) and B-66 (N6-58 59-59% M-1% Zr). MATERIALS The D-43 sheet, designated as heat No. 284-02, was obtained from E. I. du Pont de Nemours Company. A typical analysis of the finished sheet 16 as follovat Dement Tungsten Zirconium Weight Percent 9.4 0.95 0.0970 0.0032 0.0008 0.0032 balance RELEASED FOR ANNOUNCEMENT IN NUCILAR SCIENCE ABSTRACTS Oxygen Hydrogen Mitrogen Hiobium *Research Ansored by the vis. Atomic Energy Congiasion under contract with the Union Carbido Corporation. - - - - .. . - IO. Io preparing this sheet, an 8-in.-dian, arc-ited angot was extrudied (from 1093°c) to . 2-10.-thick sheet bar. The material wc thun hot rolled (fron 1093°C) to an 0.25-1n, thi akness with appropriate crose rolling to control the width. The material was then cold rolled to 0.065 in. with inter- ediete streas-relieving treatments of approximtaly 10 min at 1.2040 and conditioned by abot blasting. The material was atruse rollend (12044C) after the final rolling. At no tipse during the fabrication was the material hented abo e 1204*C. The B-66 alloy, heat Mo. DX-569, wau procured from Westinghouse Mectric Company, and the analygio of this heat is shown below: . Weight Element Percent Molybdeno 4.88 Vanadium 4,61 Zirconiram 1.02 Carbon 0.0045 Oxygen 0.0190 Mitrogen 0.0011 Hydrogen 0.0003 Mobium Balonce This material was cold rolled 50% (to 0.068 in.) After the final recryatallixing annes) and was teated in the no-rolled condition. The detailed processing history of this material le not known. AJ l material used was even a fluorescent-penetrant Inupection which showed 1t free of surface flana greater than 0.0005 in. Gep, a transitional trusonic inspection which abwed it to be froe of laminations ernatur tchise 0.125 in. in diamotor, and a sheax-wave ultrasondo Ioapection which showed it to be free of tranaverso atacontimuities in excess of 3% of the material thakness. APPARATUS The tøsting was done in a cold-wall vanw-creep apparatus in which the specimen was heated by a tantalum wre turnace. This apparatus le capable of preasures in the range of 10~7 to 10-torr, and the testing described here was generally donc at pressures 32 x 10-7 torr. These pressures were obtained with a sola-trapped 011 diffusion pussp. The apparatus was baked out for about 20 br et approximately 150°C by circulating 50-pei steam through the water Jacket botore the specimen kø allowed to exceed 200°C at the beginning of cach tost. Analyota of the specimens after testing showed no change in the nitrogen ir cerbou contents and a 50- do 300-ppm Increase in oxygen content. The strain was measured at the pull rod with a dial Indicator. The creep valves reported reflect plastic deformation only. RESULTS D-43 Alloy man asbep-stature properties of stress-relleved Dw43 alloy at Care even in Fig. la. Curves are shown that edive the timea to 1, 2, 5, and 10% elongation and to rupture. Similar data are given at 1090 and 1204°C in P188. Id and do, sospectively. In Fig. 14, the secondary croop rate la sbown no a function of atrees at 980, 109, and 1204C. The microstructure of the us-received D-43 16 shown in Fig. 2. The med crostructures of apecineno tested for substantial times at 980, 1090, and 1204C are shown in Fig. 20, 20, and 2d, respectively. B-66 Alloy The creep-rupture properties of B-66 alloy at 900 C are shown in Fig. 3a. Curves are included that give the times to 1, 2, 5, and 10% crow and tire. Similar curves at 1090 and 1204°C are shown in Figa. D and 30, respectively. 7lgurt 3d shows the secondary creep rate as a function et stress at 40, 1090, and 1204C. The aa-received microstructure of the B-66 alloy lo shown in M8. hm. In M8. 40 the red crostructure of a specimen tested at $0 18 show. : : Figure 5 compares the microstructures of specie tented Sche, 212, and 1238 br, respectively, at 1090°С. Figure 6 cameras the red crostiratures of specimens tested for various times at 1204°C. DISCUSSION The D-43 alloy mic structures shown in Figi 2 appuar no different from those of specimens annealed for 1 lr at the same temperaturaa. Henon, 1t is concluded that tha miorcetructures shown are stable for at least 1000 br. Upon comparison of the as-racel.ver. B-66 alloy microstructure with the mi crostructure of a specimen tested at $0°C (Fig. 4), the presence of small . strain-fres graino is noted, in adilltion to evidence of frther deformation. It is apparent that a small amount of recryotallization 18 taking place under these conditions of atrein rate and tenxrature. From Fig. Sa, it can be seen that the material has fully recrystallized and attained a substantial grain size while being testad 54 hr at 1090. At an intermediate test duration (Fig. 5b), Baller grain size 1. cbservand, while a larger grain size 16 again observed in a test lasting 1138 br: (Fig. 5c). Each of these photonicrographa was taken in the region of the spool- meno having essentially unifom elongation. It is conceivable that the rapid strain rate supplied energy for acnelurated suuda growth in the short-time specimens, while simple time-dependent grain growth accounts for the larger grain bine in the long-time specimaa. Aaditional evidence of strain annealing 18 found in the microstmictures of spacinens tarted at 1204°С. Figure 6 compares specimene tasted various times at this temperature. In the shortest test (9.9 hr), there apparently inaa not sufficient time for excessive grain growth, although nocrystallization soona complate. In 718, 6b, the critical strain rato to produce large grains was apparently present. In the longer time tests, the grains are not nearly as equiaxed and perhaps not as lerge. However, the microstructure of the 926.5-box specimen (Fig. 6e) nour its fracture is much like that of the speedmens teated 16.8 hr; 1t 18 hypothesised that the critical strain rate was duplicated in this region of the specimens immediately prior to fractura. The grains immediately adjacent to the fracture are equiaxed but omaller, indicating that recrystalliestion was taking place but that the high strain rate provided an increased mucleation rate and did not allow time for the growth of large grains. In all of the microstructures shown in Fig. 6 (with the exception of 6e), raint lines can be seen which give the appearance of grain boundaries. Some of these are similar in shape and immediately adjacent to distinct grain bound- arie10 a s er rond niscent of the traces 07 previoue locations of grain boundaries delineated by thermal *tching. One wonders, however, why such former positions should be doiineated by chemical etching. If alloying elements or laparities negregate to train boundaries that, under these test conditions, mova to new locations faster than these compcoitional variatione homogeniza, tibeyin dolinations of these areas by chemical etching would be expected. It this is the case, then it surnishes additional evidence of the rapid motion of Krala boundaries during test. A comparison of F188. ln, 10, and lc with Tiga. 30, 90, and 3c reveals that the creep-rupture properties of B-66 alloy are olgnificantly inferior to those of D-43 alloy for material haring the particular thermomechanial histories examined hore. In particular, the slopes of the atroci-rupture curves for B-66 alloy are steeper than those for D-43 alloy. the alluring of atobium with vanadium produces a substantial increase in room-temperature tensile properties (1), which 18 Indicative of good short-time proportier. On the other hand, the addition of vanadium to niobium produasi a aparicant decrease la melting point.(2). This fact, together with the microntructural considera- tions previously discussed, indicates that diffusion-controlled proocanes proceed rapidly 10 this alloy. Therefore, poor long-time, high-temperature properties (and hence the steep alope of the stress-rupturo plot) art to be expected. The fracture ductility of B-66 alloy 18 mich greater than that of D-43 alloy. In addition, the secondary creep rate at a given temperature and streas 18 faster żor B-66 alloy than for D- alloy. As a result, the Bw. 36 alloy compares even 1088 favorably on the basis of st7Oases to produce a specific strain in a specified time than on the basis of strese to produce rupture (Fig. 7). In summary, D-43 alloy 10 characterized by a stable microstructure at temperatures up to 1204°C. In contrast, B-66 alloy 16 characterized by rapid diffusion-controlled processes (6.8., rapid grain-boundary motion and low recrystallization temperature) and as a result exhibits interior long-time high-temperature creer properties. ACKROWIADCHETS The author wishes to acknowledge the contributions made to this work by others. Those who nerit specific nection are J. A. Weir, Jr., R. A. Vandardner, And W. C. Thurber for valuable suggestions on the proventation of this material, H. R. Tłach for metallograputo preparation, C. K. Thorams for performance of experimental details, and the Metals and Carance Diviston Reports Office for the preparation of this paper. BIMLIOGRAPHY 2. Rajala, B. R., Holtz, F. C., and Van 'llyne, R. J., Armour Rescarch Foundation A.RF-2212-2 (April 24, 1961). 2. Wilhelm, 8. m., Corlson, 0. N., ond Dicklason, J. M., Trans. Ang &(8), 915 (1994). FIGURE CAPTIONS Ms. 1. Creep-Rupture Properties of Dada] Alloy (n) at 9.0°C, (b) at 10904, and (e) at 1204°C: (a) Secondary Croep Rate ve stress for D-63 Alloy. Fig. 2. Photomicrographs of D-63 Alloy (a) As Peceived, (b) Tested 563.5 bar at 90 °C (Test No. 296?), (c) Testod 1121.1 hr at 1090°C (Tost 10g, , 12804. 250%. Fig. 3. Croep-Rupture Properties of B-66 Alloy (@) at 8800, (b) at 2090, and (c) at 1204C3 ! Secondary Creep Rato ve stxsea for B-66 Allsy. 118. 4. Photomicrographs of B-66 Alloy (a) As Received, and (o) Testod at 980°C. Itabant: 820, 8, Mids, HÖSCH. 100%. 718. 5. Photomicrographs of Specimene Tested Various Mimos at 1090*C. Itchant: 830, #, HIO), 1280* Original magnifications 100% , reducad 16%. Pig, 6. Photoni cruxgraphs (a,b,c,d, net Spbad was Testad Various TL1628. at 12040. Btchant: 120, #, 103, 12804. Original magnification: 100%, reduced. 16%. (e) Pantomi argaraphs Showing Practure Area of Specimens Testad 916.5 kr at 1204°C. Btchant: RO, B, ora: 144. 200%. 118. 7. Comparative Croop-itupture Properties və Temperature for Dek3 and Bhed Alloys. 13131318=31*2*18 UNCLASSIFIED ORNL-DWG 64-5589 40,000 LE 20,000 STP.ESS (psi) 10,000 8000 DI % CREEP o 2% CREEP A 5 % CREEP a 10% CREEP V RUPTURE 6000 . 4000 Qi 100 1000 10,000 TIME (hr) • Fig. 7 Creep-Rupture Properties of D-43 at 980°C.... UNCLASSIFIED ORNL-OWG 64-5590 40,000 20,000 STRESS (psi) 10,000 8000 04% CREEP o 2% CREEP A 5 % CREEP Lo 10 % CREEP • RUPTURE . - 6000 0.1 ::;. 40.000 10 ... 4 00 . TIME (hr). ... .1000 ..! . -- - Pigofron CreopaRupturem Properties of.Drapat 1090°C. iiiii....', ut' . .. Ri . . navi - Acro- articlAL 1 .:.:. * . , ? ' OSNOPARCOSFREAAL مستحسنمننممنمعضمخنننمله RRNI AGAKEICIAL . UNCLASSIFIED ORNL-OWG 64-5594 . 40,000 - . 20,000 vanni . . - ... 1 -.. 10,000 1 it . ceni STRESS (PH) +01 % CREEP 1 o 2 % CREEP ta 5 % CREEP 0 10 % CREEP RUPTURE - . :. .: : 2000 ! : recensioni serien in the listen -- 000 .... 100 . . 1000 TIME (hrl :: :.... .. ..: ..!! .*; s onra : . :: Properties of.D-4-643 1204°C. .:, - e ? , , . .. . . .. . . . ...-...- + AR (0) 7304. •C; si el id). . . di trato y Line- .. 17? :.. OQILAGODITETAAL Toyong 1' s altres estado menina - toutes vo . we went ... 18131118=3113110. as . ..on ... ..., UNCLASSIFICO ORNL-OWO 11-8894 40,000 ro), en 20,000 ini sen "... .,:|::: 10,000 8000 - werper tand :STRESS (psi) icione S 1 O 980 °C (1800 °F) • 1090 °C (2000 •F) & 1204 °C (2200 °F) .: 100% 2 10°3 : SECONDARY CREEP RATE (in./in./hr): .. : the perform Secondary-Greep Rate vs Strees for D-43. dildi . . . i“. .. : .: .. : . ., 11 .... ' L . .., .. : ... to. :.: .. .:, II : . !.:;."" :>. DOBO . 15 -૦૬-૨ce. U NCLASSIFIED Y-55473 . Fig. 2. HNO3, HF, H2SO4 Photomicrograph of As-Received D-43. Etchant: 250x war.. . UNCL ASSIFIED Y-55476 . .mmm - : ..... . ...', rado MA e. Tamo mai t res makina 56 become ther .. . home . ; . Fig. . Photomicrograph of D-43 Tested 543.5 hr at 980°C. (Test No. 2962). Etchant: H20, HNOJ, HF, H2804. 250x .. Com - biler ) dicario 6):44.23. ,,IDÍ. .... ORNI - AEC - OFFICIAL MWISSU - JSY - INGU 16 : - - UNCLASSICien Y 55474 persoane smo when contact us . . . Fig. Ito Photomicrograph of D-43 Tested 1121.1 hr at 1090°C. (Test No. 2921) - Etchant: H20, HNO3, HF, H2SO4 250x UNCLASSIFIED Y-55475 a... .. .. ... ... 20 Fig. 15. Photomicrograph of D-43 Tested 623.5 hr at 1204°C.'': (Test No. 2715) Etchant: H2O, HNO3, HF, H280 250x ::::: . . . ::. .• .: .. . . ... . M10 DIV-INO . . .. . ... ... . :..: ".. . . - UNCLASSIFICO ORNL-OWG 64-5598 .. . 100,000 80,000 60,000 40,000 (psi) en 20,000 10,000 :: D1 % CREEP to 2 % CREEP - to 5 % CREEP to 10 % CREEP RUPTURE 8000 I ai :: :: 6000 Q : i 1 10 100 . 1000 9000 TIME (hr) · Creep-Rupture. Properties o . . . ., . . : ... . .. *? 1 .. - .. . . .. BINE = AEE - Bifierat . .... :::::: .. - ta 3. - ... i ..- UNCLASSIFIED ORN L-OWO 64-9999 ; . ! 40,000 00 .... 19000 ............ : STRESS (psi) . ..... 1 4000 - 0 1 % CREEP o 2 % CREEP a 5% CREEP o 10 % CREEP RUPTURE . . I . . 2000 . . ma'; . . . !'.il . 36 Fig. 4th TIME : 100 : 1000 : 19,000 . freep-Rupture Properties of B66 at 1090°c. (b): cinci... . . .-. . *. .... . . . . .. . ..... ... : i' . : . - - • · .. 3 19 UNCLASSIFIED ORNL-OWO 64-5600 40,000 20,000 * STRESS (psi) II 0 % CREEP O 2 % CREEP 8 5% CREEP 0 10 % CREEP • RUPTURE - :: TUL .. ..:: 19,000 100 1000 TIME (nr). le). Fig. 18. Groep-Rupture-Properties. af--66 at 1204°C.. . ; i ** di * ...::: * . ** ...ios. ... :. i 1 . , , '. : . . ... . .nic. ini." ... . . 'n .. .:. : n . ::. . . . .. . VMCLASSIFICO ORNL-DWG 64-5601 80.000 ttam a bonne.... non sanno permetto 60,000 o 980 °C (1800 °F) 10.90 °C (2000 °F) 1204 °C (2200 °F) 40,000 A o 20.000 *voimainen vu STRESS (psi) 10,000 8000 . .':. . ... . 10*4 10-3 SECONDARY CREEP RATE (19./in./hr) ..:: NO Secondary Creep Rate vo Stress for B-66. - . . . . .' 1.6.. .. : . . :. . .. . : .:. .. .. . .m.. - . .. .. .." vote . ,- --:- : ::- UN . p e Buseck a UNCLASSIFIED . . . . . b ayan . -. .-. .. ---- .. lam -- - .: .- d.. HR .. ...... Fig. 29. Photomicrograph of As-Received B-66. Etchant: H20, HF, HNO3, H2804• 100x 1! ..- .......... ***. e UNCLASSIFIED Y-54661 m · 17 HOME BE . S. ta dia weit", ...... ....... ..murair عمره م:: .. . STI 46 Fig. Bo Photomicrograph of B-66 Tested at 980°C. Etchant: 'H20, HF, HNO3, H2804. 100x . 17131318=337=7018 ... UNCL ASSIFIED PHOTO 65644 UNCLASSIFIED Y 54017 OINI AIC - OSICIAL . . . : - - - . 0 M UNCLASSIFIED * * .. t . . b) 212.5 hr SSIFIE : .. : ..::. .. . :: .'a...... : :.: •••••••• • • • • • (c) 1138.Ahre • heit ang Fig. 25.-Photomicrographs of Specimens Tested Various Times, at 1090°C. Etchant: H20, HF, HNO3, H2804. Original magnification: 100% - Reduced 16%. of the rate-ofrikaans - -, 40; 26 Vi UNCLASSIFIED Y-56186 UNCLASSIFIED PHOTO ASHES (a) 9.9 hr UNCLASSIFIED YO56117 UNCLASSIFIED Site . . Sie pan . (b) 16.8 hrin e (c) 139.9 hennes 26793,2 m Foto 9 UNCLASSIFIED ya34016 56105 es ?..win . . .. . S: *:: 502.2hrs foy916.5 hrs Fig. 26. Photomicrographs of Specimens Tested Various Times : at 1204°C. Etchant: H20, HF, HNO3, H2804• Original magnification: 100% Reduced 16%. Location of Phentes, coit frectemer. her oteccitanamacam! 3V- to LA m Pierre . .. berpie UNCLASSIFIED Y 53381 :"on :9 •:•:* . ! . fi!..;:'.'..' .:. ini.. .. . : ' . j .! Photomicrograph Showing Fracture Area of Specimens. Tested 916.5 hr at 1204°C. Etchant: H20, HF, HNO3, H2804. 200x. Fig. 27 :. ... . den . 2 .... . .. . ... . ... om den an . - - lenda . . .. - * Sie is ...:; Verei ay - ------- .. . -..--. B - - - - TEMPERATURE (°F) 1800 2000 2200 UNCLASSIFIED ORNL-DWO 64-5631 TEMPERATURE (°F) 1800 2000 2200 20,000 40,000 8000 STRESS (psi) 6000 4000 RUPTURE IN 1000 hr o 0-43 % CREEP IN 1000 nr O 0-43 • 8-66 2000 • 8-66 20,000 1% CREEP IN 1000 hr O 0-43 • 8-56 10,000 8000 STRESS (psi) 2000 2% CREEP IN 1000 nr to 0-43 • 8-66 4000 1100 1200 TEMPERATURE (°C) 1000 1100 1200 TEMPERATURE (°C) Fig. 2. Comparative Creep-Rupture Properties vs Temperature for D-43 and B-66. ... . ..in - . inn . ** . 1 LV 57 H ry il ** END : .. . . . DATE FILMED 12/ 3 /65 . . .