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I'vei (^imikri ^ociety of ^iml ^ngin«eP5. INCORPORATED 1887. TRANSACTIONS. N.I! — 'I'liis Society, us a boJy, does not hold itself res|)on»il)le for the fiicls iind opinions stated in any of its rublieations. MASONRY WORK OF THE CHEAT ttlVRR BRIDOK. By Cecii, B. Smith, A.M.Can.Soc.C.K. T' fv ahov,> pool, and bridge seats 32' *bove |Miol, or only 2 !'eet above tlie highest known flood level. This seems very little margin, but wh.Mi it is considered that oidy e.xee|,iional floods raise over If) or 20 feel, :ind that any higher water thao 30 feet would allow the water t.. How over a lar-e"ar.'a, throu-h the \lil,,ue ..I |'„i|,| Marion, and th.'. ■ to the M.a.ongahcla by am.lher elannel, it will iippear ,,uite sutHcient, especially as the drainage area for l.-,0 .nil.'s and ineliiding nil its branches is in'a motnituinous re-ion where the e.,nditions are not likeiy to be ever ehaiiged, l.y elearini;' the land, tc. any great extent, for eidtivation, Tiu' Bridge consists oi 4 Ihiough spans 13.-)' centn.vs, tuid 2 half thniugb plate girders ot ,S5' and C5' over all, or a total K'nirtii ofC.Ot' feet, ami is now being put in l.y the Pencoyd Mridge Wcn'ks. It will be m.tieed, by the general plan, that 200 feet of the bridge is oiyi !l>^ i:t ■ curve. This is arrangtul for by lengthening Piers 1 and 1 1 (Plate XIII) snffieienlly to space the main trusses of ihe.se spans en.mgh wider than those on langi'iit to allow for curvature. This is not as bad a feature as it otherwise wouhl be, owin- to the proximity .d' i depot and lov.n. thereby -ansin- trains to slow down at the bridge. The triaugulations were carried out in .lu|ilic.iti: and checked to X- foot ; the average was taken, and found afterward, by aetniil measure" ment, to l)e within i^ fool o!" being correct. _ The main base line was laid out exactly p.iraliel to the axes of the piors, ami both base lines were hubbed and levelled every 50 feet. The lovcllini; was found necessary, even on fairly level (ground, as a 40ft ft, l)ago linesliews J. foot error wlion tape was U'volled by the eye only, over lairly level f^round. The angles were repeated 12 times with a young trauNit graduated to iiiiuuteH only, and checked to within J minute on averages. 'i his error of clos ure was found to bo always on the .-mall side. Oue writer ascribes this fact to the instrument beini:- outof level by repeated turnings, but the author belirves it io be due to a slight dragging of tlie axis in the direction tiirMcd, The soundinjrs were taken by a very simple method : The positions on the base line ci^acllfi iit right angles to each sounding needed were fixed on the ground, as also on a similar base line on the other side of the river also pi'.'allel to llio axes of the piers. This gave one range, oj)cratcd entirely by rodmen or axemen. The other r!in^(! was by transit angles from the di.stant end of a base line. In fixing the drelge flags, afterwards, the same method was adopted and found to work very well. This, in case one transitman only is available, and for rivers not over 50(1 or COO ft. wide, will bi^ found a ready inrdiod albeit p'^nbably familiar to most of my readers The soundings for pur foundations disrjlosed a thin layer of closely cemented gravel, overlying soft clay shale at Piers II, ITT and IV. Ill feet of mud and gravel overlying rock at J'ier V. And apparently .solid rock within 7 feet of water surface at Pier I. This last information was afterwards proven entirely incorrect, and came near causing great trouble. The seeming solid rock, obtained in about 15 different readings, which all made the rod ring, was merely a solid mas.s of huge boulders forming the toe of an (turted / slip, from the mountainside adjacent, and which oxt^jnded fiom about 20(t feet above the water to the bottom of the river, and varied from 3 to 20 feet in thickness. When the cofferdam, made by ini artificially made filling, above water level, into which sheet piles were hand driven, encountered these boulilers, driving had to be discontinued, and anotiicr row of shei'tins; and ring of timbers put in. This was, with much difficulty carried down c whole muss was pressing- on the buck of the excavation timbering. This point is made clour hy two facts, which wore discovered during tlu! progress of the work : 1st, a bench mark on a very liirgo sound stump 200 feet up tlie livir from the abutment bad settled 22-100 foot belbro being discovered (luckily causing littlo or no errors) ; and 2nd, that a deep well about 500 feet down the river from the abutment was 2 or 3 feet out of plumb, altlinugb only dug for 2 or 3 years. The whole country, along the banks of this river and the Monon- gahela, is in u slate of unrest, and nccdi* hardly any provocation jo make it move slowly but surely toward the river's edge. Un bringing the embankment forward nfler the abutment was completed, a slight crack appeared in the flared back wing, but on ceasing to add nev; material when almost completed, the crack Ceased to enlarge, and the abutment is since standing all right, Hy adding a, few cars (if eolxc cinders the load will not be appreciably increased and the onibaiikment completed. 'riiis abutment was thoroughly well built of the very best descrip- tion of first class masonry facing, with heavy well bonded coursed rubble bucking, the average size of stones being about 2i' x 5' x 2', The work Wiis done umler the closest inspection, very few spalls were used, and an abundance of mortar where needed. l>y the cross section on Plato X, it will bo seen that it was designed f(ir 4-10 height plus front batter, to the ground line, and a pilaster below. On the same plate are ero.ss-seclions of a few other abutments built at the s.ime time under supervision of the writer, of good second class masonry throughout (which by B and specitication is almost as good as first class masonry in this region of large sized stones) in which the same rule has been substantially foUovvcd. All of these abutments were subjected Ui unusually severe conditions ; all were loaded with wot. heavy material behind, and had weak supports for their pilasters in front, most of thorn wore partly built in the winter .se.ison, and all wore loaded soon nftor completion with a running grade, dump, and entirely uritamped. Yet thoy have stood to their work with slight cracks, which ceased in a few days af>er the severest strains were ovor. Theory has wrestled more or less successfully with the design of earthwork retaining walls, and as it has not positively determined any one of the three "conditions necessary to a successful solution of the question, namely, the amount of thrust, its direction, and point of application, it is most interesting to know, not so me.'h, that an abutment has stood the test of time, but that it is, as nearly as possible, the most economical structure for fulfilling a given duty. Someone has said that : " Those are poorly designed culverts on a "line of railway in which not even an occasional one at widely separated ■'intervals has failed to carry the rainfall." And in the same way, although not arguing to the point of I'ailuro, those are poorly designed ibutments that are ,so needlessly strong as to lie fur above their requirements at the moment of greatest strain, which motncnt is when tho cement is not fully hardened and the embankment .settling rapidly and full of moisture. Never agahi will such a ,si,ruoturo bo called upon for so great a load, as in the first few days or weeks after the embankment has itoen built. 3 Once it Ims stood this ordeal we may consider it safe from nil ilaimiite except by weiillieriuj; iiiiil iiowt, 'I'lie MUtlinr Ims :il8n placed on Plate X the iteetioii ol an aliutujuiit liuilr in CiiiJitda, in 188S, uuder \\\h t i( had very j;ijod opportunity to L(et fully set before 'ne euibankuent was made in layers by t ruin, it would .s< uni very lieiivy Hir its duties, iiuless the greater severity of climate of Ontario (iver that of Pennsylvania, wliieh is very sui;ill in amount, be counted again.it it. 1'he uutli'ir would veiy much desire opininn.s from iiiuuibors of the Society, engaged in .such work, on this much vexed que stiou. Plate XI shows sou>e dct'tils iu constructing the river piers. The dredgini. lines were marl.ed by 4 flags for each excavation, 2 in the line of each .•-ide of a pit, one' being 20 feet distant from the up stream end of the pit to measure from, the other some 200 leet further up stream to give liue. These flags wiirc very l.uge quarry .-tones, with a 'iO^foot scantling donclled on to oue side in :iu upright pr variation in sinking the latter, this being suflieiunt, as the dredging was oidy about 1 to 2 leet deep, and chiefly consisteil of gravel and soft shale. After dredging a pit to a fairly even surface, the dredge was drawn up alongside and anchored (with spuds). The side was then graduated every '.'» feet, and a small coal barge, jilaced at right angles, done in the .-anie way. Soundings were Uun taken every i5 feet each way, and alter being recorded on a diagram (Se(^ Plate XI.) the high .spots were limnd by iuspeciion. A diver was then sent down tci these spdts, which he levelled ort' by hand ov with a bar ; by this nicims a good .surface fur the Ibundatiou of the cribs was obtained, but further uniformity was secured by a thin layer of broken .stone eariiiilly shovelled from a barge into llic low places, by. aid of Sdunding poles, with large iron shoes, to. prevent their entrance intn the smallest inter.*tiees. The Itimber cribs, with eai.s.suns properly at'.aehed and eanlked, were then, floated iuio |ilaei\ ami alter being roughly located Vicre anchored by guy lines attached (o shore or to sunken boxes of stone, which were u.sed beeau.sc ordinary anclKUs Wire n(Jl on hand, and would probably have dragged on the roek bottom if they had been. Masonry was then buiil into them until bottom was nearly reaelnil, when they were carefully located by tran>it and wires I'roui the shiire, and sunk. The wiri^ used was No. 15 tierman Piano wire, stretched to nhout 'AO lbs. Uusiou, tagged every 5 Hit, where tUM.ded, with piece- of wire, attached by solder. To make the solder lirni il was found necessary to remove the exterior coating of the wire by muriatic acid. During the sinking of one of the cribs, the foreman, with it within 2 or I! feet of bottom, fnuml oiio corner high, and, before getting care- fully located, thought it belter to get the crib Kvelli'd up, alter which the practice was'to put the crib in exact po.sition, about 1 foot above bottom, and then by piling on large stones at one end ll.'il end was lodgeii and the position hxed. ISui ala.sl for him, in ibis ca.se, lu'ing uiif of position, it had lodged en a high undrcdgcd corner; and al'dr putting 10 or IT) of the largesi stn(s, with flat |_^| I'iauipH ol' IJ" }" Action nunk in ii'Vi'l ami then Hiisjieil over with .1 tliick i;loiitintf. The Mundstone u.scil was Iroiii the ooai luciisureH of the aarbonil'ero'i «, und unlorliesthe }» tool CunnolUvllJe e.ikin- vein about 100 leet. It in very fosily (|uarri(d ami rit'ls easy and true lo be.l, and is si» lull ul' ijuiirry sap as to nuike it very ea>y eiittinj;. But, nu exposure, it hardens rapidly, .md in lliut elimale stiiids witttherinj; well. The I'cuiuiit used was the Jiouisvilli^ Hluok Diuuiond, a very ^ood Itoseinlale, if used wlu'ii IVeHli, but detiriouitiiii; rapidly with ajiu. It ix ol' u dark slite eolm', very unil'ormly ground, has no tree liuie to notii.'e, and will >taiid 45 to lit) ll)~. in 21 hours, It wan shipped in paper baf.'s, wh'eh >aves about I'd rl\ per lihl., and fo.sis iBMO per bbl. delivered in MoruaiUown, ^V. \'a., on eais, Ol'dinary iiiorl.ir was mixed 1 eenient, 'J>;uiil, and kept ('ontinually and lliuroiif^hly tenipoied on the wall until a box was used up. As this is a ijuick setting eeiiionl, this was very u'cessary, and exi'.irinients lately made in Ohio show Ihit oeuieiit so ti'inpenid d.u's not lose ninidi streii^illi lor om' or two hours, but if lempi'r.'d lor a loiii; tiui;', say eijilil hours, will reduee il.s strenirth about 8(1 per cent, al end of week, and Kl per eeiit. at the end of seven weeks, Thi! eoiiureti' ill abutnieiiis was niised 1 uenient, 2 sand, lil'cd wiili sloiii', broken tor a 2" riri'''. The niorlar beiuj; made as usual, by mi.vin^' eemuiit md sand thoroughly bol'ori! addin;; water, and theu beiiii; thorouu'lily inixel af^aiu 1 1 lore addiiii;- tho -tone, Tlii.s is parlie\d:irly mentioned, b'oause most eoiilrat'tors (bi'uaud' il is ebeapur) and siuue euL'ineers even make concrete by putting down allernate layers ol' sand, cement and stone dry, and ihon add water, and mi.x by repe.ited turninLj,s over. This the writer does not e(nisider will bleu 1 tla' sand and cement .mj tlionui^iily a> in ilie lir.-t metlioil, or Aw. as ■^ood results. The concret ■ was tlien put down in '.)" layers, and rammed with a 2-man rammer, until water stood on the surface. In poinliuu the masraiiy, all joini.- were rakeil eui tor on.; iueli in Sl,.n,-i de)ith aud pointed thn> "■^""nionin with mortal' mixed 1 sand, i .SKiMc/ eemeiit, which seo.iis in practice to ^ive better re.-iilts than neatcement mortar, as the latter cracks badly if jpplijd in hot weather. The limiier work wa.s coiiiineiieed Au-iisi 2;)tli ; mas mry work eommiiiced .September 2ltb, 1802 ; sii-pendod .lanuary Hlth to Maivb 1m, 189.'!, nwioj; to river bi'in^.,' I'lMZen, md completed .\pril l^tttli. ls!l.;, or a total of 1(17 workinu liays, in which lime was built : — :!(!7 ee.bic yard.- of limbi^', 250 " " concrete, 3,710 '' •• m.isoiiry, 4,827 •• " Total, of which all but the ciiiiereli' was l.iiil liy one uanu. or at an average of 25 eubie yards per diV. inelinlim; all stopjia'je-: from rain and other incidents. On oiu' occasion in i'ier I, 2(1(1 cubic yards weri^ laid in IS hciirs, working' relays every 12 hour.-. The cost of tie; stnictii'o is a- follow-^ : — l.;>2( e. yds. Masonry, limber and eonciele a( SI 1.00 SI?, 507. 00 2,(185 " Riprap al 2.,"i0 l,()52.5t» 2.0S5 " Diy Karth I'Ac at .50 l,0J2,5(i 170 '• l>iy Hock K.xc at 1.00 170.0t) 1,770 •■ Wet Kxe at 2,00 ;{.552.0O Supersliiieiure, estimated \<< vo tlio cotistrnctlon of tlm woric, except iixcavation (if limndations, ii.s notod in name tabic, wi't oxoava- tion \mn^ conMidi'rad ait all mali'riai ix'iow pool, Tlicro were 1,!>3(I iiarrulN ol ('uiniMit iiHod, out of whicli about 300 barnii wcru used in ooiinrctc, il'avill^ l.tt3(» bmroiH for manonry work proper, allowing 130 biirroli as waHod or oondnimod, whioli in nbove till' umrl<, liiivus 1,600 barnia for 3,710 cubic ynrds, or 410 barrel per cubic yard. A>. lliis work was watohi"! continually by an inspector, so that no lar)?!' spiK,'0!( wore iillDwcd, it may Ihi considered ii very unnerous iiho ni' cement, especially as the writer lla^ n-casion to know thiit in 5,000 cubic yards of second-olnss nildilo arcli iind box culvert misnriry, built nil another jiart of his wnrk, wIuto ihc cemsiit was fiirnislicd Uriitis by the couipiiiiy, and iilso inspected, the average was only ;Vbarrel per cubic ynrd. As the Ibriuer was a iiinoh lii>;hor grade of umsoiiry, in which, us luilore mentioned, very few s|iai'es or interstiees of any size were alloweil, it reflects ercilidibly on the integrity of (lu^ oontructors, wliowcre The Drake it Stratton (!o. (Ltd.) of I'ittslmrg. A (IKNEIIAI. I-r.AN OK I'lEllS. I'lans of aliutinents iniil i^eiicral pinii ami profile of the bridije are also presentcil, whieli m ly lii' of smiic interest as (o iletail. They were prepared by hivisioii Kiif;ineer. Mr. Aiidivw Oliderdonk, under approval ol'ilie (Jhi.'f Eii^^ineer B.&(». IMl. The construction of the State Line \' i<'., M. & I', R.U.'s was under the ohar-o of tho former gcntlenmii, and the writer Pininot hut make mention her;' of the ,i,'reat amontit of new ideas an) eaivful detail that ho h;is learned while with him on these roads :ind the lloanoke &, Southern Railway, of which he was the Ohicd' Engineer. In conclusion, tlie author does not ctlaim lo have done anyihin" that would he of grea interest to older members of the jirofession engaged iu sneh works, but hopcyi that tiie little incidents and details which "O In making up an :icc(miplishcd piece of work may atford reading matter lo those who are just be<;inniiig to turn their minds towards such a clasB of construction.