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Les diagrammes suivants illustrent la mdthode. 1 2 3 1 2 3 4 5 6 ENGINEERS' SUPPLIES ot Every Description fu°Sf".''h'?"J.IVI.T.«"-'"«'°^»' Angle, Chc-kand Gate V/kLVES The Standard for Valve Excellence Iron Pipe and Fittings, Lubricators and Oiling Devices, Steam Gauges, Steam Specialties and Appliances, Inspirators, Tools, Packing, &c.; &c. Canadian Headquarters for the Celebrated. "HEiNTZ" Steam SAVER The Most Valuable Device of its kind in existence. Saves your fuel and increases the efficiency . Write us for i'ooklet F — explains its Simplicity anrl Effectiveness— 'Twill interest yon . The JIliS MOmilSON BIIII88 MFG. GO., Limited 89-97 Adelaide St. W., TORONTO wmsmmm W.A. FLEmiNGcSiCO. 57 St. Francois-Xavier Street - MONTREAL CANADIAN Hf\ND-BOOK / OF STEAm AND ELECTRICITY ADAPTED TO THE REQUIREMENTS OF PERSONS IN CHARGE OF THE OPERATION OF STEAM AND EI.ECTRICAI. APPLIANCES. Bv Wm. Thompson. Published hy Ti.K C. H. MORTIMER PUBLISHING CO. of Toronto, Limited, ToRo.N'To, Canada : Canadian Electric: \i. Nkws and Engineering Journal Press. 1899. --J Entered according to Act of the Parliament of Canada, in the year iSgg, by Chas. H. Mortimer, at the Department of Agriculture^ PREFACE THK information contained in tlie following pages h.is been specially prepared with a view to meeting- the requirements of persons desirous of qualifying themselves to undertake the successful management of electrical and steam appliances. The preparatory chapters are devoted to a concise explanation of the foundation principles of mathematics, a knowledge of which is absolutely essential to the study of electricity and engineering. In the succeeding chapters the student is lead by gradual stages to a more complete acquaintance with these subjects, and is equipped with knowledge sufficient to enable him to pursue his researches to any further extent within the compass of his ability and oppor- tunities. Thk Author. * INDEX TO ENGINEERS' MANUAL Ad«liiion of Decimals I' ractions and Area of a S.,uare, Rule to Find - ' ' ' Cali"r.-.l!on „r Work Dons In I>u„,p, »u^^P^J?:-ij^™ -«-. ■ . ■ , ■ piameterof . ' ' • Circular Measurements " " - - Combustion Hoxes, Rue to F n.l Wo.^in"^^''"*^ ^'^'''''^ "^ « ^'ane Plate of . '^'"" ^^Vo.Kmg Pressure on Supf^orting Holts a, ^-ornrnon Fractions . ' ■ - Common Denonuna'^;r'^'^'^='^''"«'« ' " " • * Corrugated Stee, Fur^ces ^d Flues. Rule to ^.„d Wor.in. Pressure S&?t"'^''^^'''^.^'^-°f Stays for . : ." Cubical Measurements Becimal Fractions . _ Notation of . ' ' - Principles of . ' " • n • , Reduction of ' ' Oecimais, Addition of 1^* Tjivision of . " - - II ^Ii'Itiplication of . Subtraction of . " ' - Denominator, Common n„. . . Least Common . " " Determination of Mean Pressure " Fractions . ' " iSo?"'^ '° ' '"^ "-- ^°-' of " . ■ . ' Mat Surfaces Pressure on Plates Forming '• .. '^"'^^° '1?^ if >^«;'fin« Pressure on Plate Formin.. " Required Fbickness of Plate F\>rming It 14 II »9 la as 86-88 58 86- yl io6 11 a? 69 69 8a 9 10 10 70 70 36-39 38 • *7 17 18 24 19 21 ao 19 10 II 94-103 68 21 14 103-105 33 82 82 83 It 11 Fiartions Addition of • • _ " Commo;i " Principles Relating to • * ^ " Decimal ■ ' ' Notation of Decimal Principles of Decimal Reduction of Decimal • ^ * Division of ■ * MultiplicaiiMi t)f •' Subtraction of • Girders SupporlinR Tops of Combustion Hoxes, Rule to Find Wor en RectanRular Horse Power Calculations ,. " ,^- ' ♦ . " " Calculating from Indicator Diagrams " " What it is ' ... i " • I <• of an ICni.f'np, Rule to P md I mtierial Gallon, Contents of • ' mficS'r l)iaRr;ms, Calculating He rse Power from incuuu K^ Kule to Divide into Equal Parts Least Common Denominator Material, Tensile Strength of - " " Mathematical Signs - ' ' ^ Multiplication '^t Decimals •< " Fractions Notation of Decimal Fractions - ' Planimeter, Uses of - ri, -i Plate, Rule to Find Required Thickness "' V"''*^ >■,... ,. .' " " Strain Per Sectional Inch on HoUei Practical Measurements - • ' * : Practical Rules Relating to Measurements - Pressure of a Boiler, Rule to I-md Safe Working Pressure Allowed on Plates I'ornung P lat Surfaces Pumps, Calculation of Work Done " Rule to Find Capacity of • , • " " " Contents of • , " " " Required Size of Boiler h eed <( 11 n vVork Done king Pressure 9 lO «r H H n It 8i, 3j (I t« • 103 103-105 29 106 107 11 20 M 17 106 68 68 25 32 67 82 86-91 86 - 86 86-88 89-90 Wivf'ts Rule to Determine Pitch of ,' », • r^ <• 1 Rule ;« De.enTdne Number of Equal Parts that Engine Cylmd be Divided into ■ Rule to Determine Pitch of Rivets ,^ ' , n . Rule to Divide Cylinder of an Engine int.. Equal Paris ic 1. •« Indicator Diagrams uito Equal 1 arts Rule to Find Area of a Circle <« " " " " Diagonal Stays - ; M .. i< " for Square Steel, Diameter for Round Steel, Outside Diameter of Spring Safety Valve Rule to Find Area of a Square /or \t 1 u^u KUie ^^ ^^^^^^ Effective Weight of Safety Valve Ball " Atea of an Irregular Figure " Capacity of a Square Tank '« " Pumps er Requires to and Inside and 11 II II ii II 63 97 63 96 107 28 80, 81 5> as 46 29 86 II II w Offat a (;iv n Pressure * ,. [?«Jwn ward Pressure on Spring Loaded Safety Valve bxternal \Vork.nK Pressure on Circnlar Steel Furnaces and Flut-s ^^ Kffective Monu-nt on Safety Valve I.ever •' Crl? ^[""T"" ^V^''^'^ to Discharge Water from a (;iven Orifice (»raduale Lever of Safety Valve . "v/iiutc It II II It II II 11 « I II II II II II II II II II II i< ii II 11 •I It II It 11 II It II tl Combustion FSoxes Rule to^f-i.^ Working Pressure on Supporting Bolts and Plate of Combustion ^"}^ \? ^'"^ ^'^o'"'" Dene by a Pump of a Pump'""^' '' "'''^' ''''''''' ^"' Travel through the Discharge Pipe 47 54 98, 99 II 75 46 75 86-88 68 83 47 ■ t, '♦^ 58, 59 si 61 68 83 54 74 70 70 75 Rules Relating to Measurements, Practical bafety V\ilve Cal.ulations "•'It II 11 ''^^er lype Rule lo Find Actual Effective Weight of Ball 8r, 82 82 89, <,n 88 32 58. 59 4» • 42 4^ li Safety Valve, Rule fo Find Area for Square Steel, Diameter for Round Steel, and Inside and Outsic'e Diameter of Spring Safely Valve, Ride to Find Diameter of - - - " " " " " Valve to Blow rff at a Given Pressure " " << " " Downward Pressure on Valve " " " ' " Effective Moment of Lever " " " Graduate Liver ' " Find Number cf Coils " " " Outside Diaiueter of a Spiral Spring " ' '* " " Pressure at which Hoiler will blow off t( II II II ii 11 t« li Valve " " " " '■ " •• " Required Area of Escape for Steam ' " Length of Lever Weight of Ball " Total VVei<;ht Holding Valve in Place " " Spring Loaded .... '* " " " Dimensions of Standard Spring - • Signs, Math matical ..... Signs that Represent Roots of Numbers .... Spring Loaded Safety Valves - ■ - - '^ , " *' •" " Dimensions of Standard Sprir.g • '• - S(iuave Measure - . - - - - •« Square Root ..... «• ' Square Root oi a Number, Rule to Find - - - rftandaid Boiler ..... * Standard Spring, Dimensions of S.Tfely Valve Spring Loaded Stays on Flat Siiifaces, Strength «,f Stays, Rule to Find Total Stress .... " .. Stays of a Given Area, Ru'e to Find Working Pressure of a Boiler with Stays, Rule to Find Required Diatneter of - - Pitch of " " Area of Diagonal - - . " " " Size of Stays for Cottars Strength of Plaie at Joint Compared with Solid Plate, Ride to Find Percent- age of - - - ... Strength of Pavets, Rule to Find Percentage of " • , ■ Strength c( Riveited Joints, Rule to Find - ? >• ' !>trength of Stays on Flat Surfaces - , • • Strength of Boilers - - - •'. ,^- ' ' ' .i Subtraction of Decimals - ■ - * . , * Subtraction of Fractions - - - . Supporting Bolts and Plate ofCombusti:n Boxes, Rule to P'inil Working "ressure on - - - - - - Tank, Rule to Find Capacity of - - • ■ - - Tensile Strength of Material - - ' > Triangular Measurements ..... U. S. '.iallon, Contents of ...... Velocity at which Water will Travel Through the Discharge Pipe of a Pump, Rule to Find ...... Weight of a Cubic Foot of Wafer ... 5» *'* 47 50 4^ ■ 45 54 50 47 54 - 55 46 47 54 49-50 49 39.40 40, 41 49-55 49 25 33 3,'-3^ 58 49 74-78 74 75 75 75 8j. 81 83 59-60 61 - 62 74-78 53 • >9 12 29 58 25 29 88 29 INDEX TO ELECTRICAL CALCULATIONS Alternating Current Systems Apphcation of Ohm's Law . . ' Circuits, Portions of . ' " Circuits Divided and Shunt Circular Mil . * - . . Conversion, Rule to Determine Ratio of * Copper Wire, Resistance of . of . ;; Rule to Determine Resistance of Currei?Kr?^i:S^^^-^'-S>^""' '"'""'' ^"^ '^^ ^r" Multiple lamp D-vided and Shunt Circuits . . F W.'"^?"^'"^y;. ^^""*^^-5 P T should read, ^-^ V 100 --^^'^ -7854x2 p ^ ^ I uo 7~r~. ~ X I ^•25 ■393 2-5 X. 5 '"''°-7:25^'^'-*-^^'°°-^3'.44%. '''^bJii; •^'""' '" '"" '"^^""' ^^^'^' " '^''^72 total area of boiler -.30,753, number of stays required- ' .h^ 11 / •• 16 >-- tr^t^i r. .. required, should read, 10,2^2, total area of bo er-io7- CI n..,«K^ «• q„i^ ^- .. • 307-53. number of stays re- . .-^.iii:^iiii»>^ n-iyiJ»ii'|,iii <>i«ii)|Mti mtm COMMON FRACTIONS. A FRACTION is one or more of (he euuil m... • . |,Noih.-rh„.s a iwo foot rulo is divided into ' . . , ,/ and so on and consoquen.ly ll,i» slyle of n^nneraiion^s' ^^'.sA',,, occurrituj^ m m,., •,-,.,:.,..! • . . ' '^ *-on.si.ini Tl, ng- 111 mechanical engineeiin^. ] Jy N e terms of a fraction i ue styled and dist tl umerator and the Denoniinatoi- lie numerator of a fraction indicates tl m guished as the o unit considered or faken. The denominat le number of parts of unit is divided. or indicates the number of part ■^ into which the T o express a fraction is to ind parts in the nunierat below a horizontal 1 icale or and denominat by fig- ures the number of me. or respectively abov c am Tl Common Fraction uis '• 'A, plex. s are known as Simple, Compound A simple fraction is a fraction wl nator consist oi' simple number pound and Com- pose numerator and denonii- Tl lUS A compound fract 5-f> JTiJ-j /S iyC. I f 72' pressed, but must be .- ion is a fraction whose val irrived at by computat ue ion. is not fully ex- A complex f. action Thus^of-ii^, y^ofi 54, etc, numerator or denominat by computation. IS one which cont or, or in both. Its val ains a fraction in th« ue must be found Th us ^f6 of I of I o O f, Tl of 6 le numerator or fignues above the 1 me correspond with ilu lo dividend, and the dononiinalor or lijLfiires below the line willi the divisor. The chief prineiples relating' to fractions are : 1. Multiplying' the numerator by any number multiplies the fraction. 2. Multiplying the denominator by any number divides the fi-action. 3. Dividing the numerator by any luniiber divides the fraction. 4. Dividing the denominator by any number multiplies the fraction. ■''''. '■■'w'- ''•'"■' v";.' -■ 5. Multiplying both numerator and denominator by the same number does not affect the value of a fraction. 6. Dividing both numerator and denominator by the same number does not affect the value of a fr.action. Giving us tlie important general principle that any change in the numerator produces a corresponding cliange in the value of the fraction, and any change in the denominator produces an opposite change in the value of the fraction. COMMON i:)RNOMINATOR. A common denominator is a denominator which is common to two or more fractions. Rule : To find a common denominator to two or more fractions, multiply together all the denominator and the product will be the common denominator. Example: Find common denominator of j^, Y^, ^, ];5=:The denominators multiplied together, as 2x3x4x16 = 320, which becomes the denominator common to the whole of these frac- tions. This rule often entails a lot of work, consequently I prefer to reduce denominators to their simplest form and multiply together the final quotient and the divisors, which will give the common denominator in lowest form. . 1 1 ; in 3 of i an Kxaniplo : Find Uio common denominafoi of •'> 7/ » .12. 73. J Reduce denominalors to lowest form, thus : 4 I I ♦ 4.16 .1.5 I.I. 4.1.5 TI.en by nu.Itiplyin^r fi„al quotient and divisors to^^ethor, thus, we 5x1x4x1x4x2x3 Since, however. sinKle units do not in anv way efTecl results we wnti' it . J . 5x4x4x2x3 = 4800. D. Rule: To reduce two or more fractions to equivalent fractions ..ivms; a common denominator, divide the common denominator by the denominator of the given fraction, multiply the quotient so found by their numerators, and write the results over the common clenommator. Reduce to equivalent fractions having a common denominator. ^' ^. Ih %y f Since we have just found the common denon^inator of these tractions to be 480 we place it thus 4^^£0_225^ 320_384 480^ ~" and proceed as in rule to divide the common denominator by the denonnnator of the nrst of our fractions, a, which equals 480 --6 = |So. I roceeding again as by rule, we nu.ltiply this product by ihe numerator, 5. thus 80x5 = 400, which result we place in first posM.o,, ,1 , the common denominator. Proceeding similarly v.th the other tractions in our example, we get a series of fractions 'avu,g a conunon denonnnator .tnd equivalent to the fractions trom which we started conqnitation. 12 !'■ ADDITION OF FRACTIONS. Addition is l!io process of fniding^ the sum of two or more fractions. Principle involved : Fi actions to be adiled must be re.'uced to equivalent fractions havinj^ a common denominator. Rule : To find the sum of two or more fractions havinj;^ different denominators, reduce the g'iven fractions to equivalents with a common denominator. Add the numerators so found, and if their sum is greater than the common denominator divide the numerator by the common denominator ami the result will be the sum of the g'iven fractions. Find the sum ot {\. -I- U i I'roceedinj^ as before we find the common denominator to he i6, thus 4 I 16 . 8 . 4 . 2 2 I 4.2.1.2 2 . .1 . I . I = 16 Proceeding' exactly as before we find the equivalent fractions having a common denominator to be expressed thus : r\ 16 c. D. ~^* Adding these numerators together, as in rule, we get the fraction ■,';{. Now dividing the numerator 39 by the denominator 16 we get 39-=- i6 = 2,v,, then our question may be expressed thus : 5+ 14+ 12+8 j\+H + H+'A=' r6 TC — 2fff This principle underlies the whole subject of addition, and needs no further demonstratior.. SUBTRACTION OF FRACTIONS. Subtraction of fractions is the process of finding the difference between two fractions. Principle involved : Fractions, to be subtracted, must be re- duced to equivalents with a common tienominator. Rule: Tt> find the difference between two simple fractions, >3 reduco the fractions to ocjuivaloiits li.iviiig^a (.•oninu>ii ikMiotniiiati>r ami siihiiact the luiinerators, and ivtluce the lesiih to its simplest form. t n I'Miul the diflforence between J4 'i"d Proceedinj^ as already describeil in atltlilion of fractions, weg'et ^ ■1 - I (T •4_ i6 — 1 c It will be observed thai the proiess is exactly similar to the piocess of addition, and exceedinj^ly simple, requiring^ practically no explanation w en we have mastered the principles. MII.TFIM.ICATION OK KKACTIONS. Multiplication is the process of fnulinj;- the product of two fac- tors, one or both of which may be fractions. Rule : To nniltiply a fraction by a fraction, multiply ihe numerators together and also the denominators, and reduce to simplest form. Multiply together )4 x /4' Proceeding as per rules and multiply- ing the numerators together and the denominators likewise, we get I X I 2X2 :— v. Following out the principle set forth in clause 6 of our introduc- tion, multiply together 'S ^ ii ^ k ^ lH' Following out this principle we proceed by a process of cancel- lation to reduce to simplest form, thus 21 i6 64 By applying this system of cancellation, based upon the pri ji- ciple set forth in clause 6, you will observe we materially shorten the process of calcula.ion without in any way affecting the result. '4 Rule: To nuiUiply a fraction by an iiUi'ger or an inlcy^er by a fraction, r. niviiU" the denoniinatoi" o( llie fraction by the integ'er n\n\ place the resuh niuler the ninnerator, anvl rciUfc to simplest form, or 2. Divide the intei^er by the denominator oi' the fraction, and multiply the result by the ninnerator, or 3. Multiply the numerator of the fraction by the intej^er and place the lesult over the denominator. (See clauses i and 4 of principles). Example (employing 1st method): Multiply H^ x8 = 32-^8 = 4 7=6^4:. ICxample (employi ij^ 2nd method) : Multiply f,?i X 64 = 64-^32 = 2 X 27 = 54. Example (employing- 3rd method) : Multiply )^x8=V^ = 5. It will be observed that the first of these methods can only be employed when the integfer can be divided itito the denominator an equal number of times, and the second when the denominator can be divided into the integer similarly, and the third meUiod can be used at any lime, but when either of the other methods can be used, lengthens the process, as is evidenced by calculation in this case. Employingf method i and enibracing' principle 6, calculation would have been made a s foil ows 5 X!^ = 5. DIVISION Ol' FRACTIONS. nivisioii effractions is the process of finding the quotient when either dividend or divisor is a fraction or mixed number, or when both dividend and divisor are fractions or mixed numbers. Rule : To divide a fraction by an integer, divide the numerator or multiply the denominator of the fraction by the integ^er. The result will be the quotient. (See principles, clauses 2 and 3). Example : f, | -r 9 = rfV. »5 ator Ltion c6, when when Rule : Ti) divide an into^or by a fraction, inuliiply ihe inloj^er by the tlonoininalor of the fraction and divide the prtulucl by llie nu!neratt>i, or diviili' (ho inlcjk'^er by the numerator and tnuhiply 'he quotient by the denominator. Example (by ist nieth d) : Divide I oo-r ^^ = 4004-4= I33|j. Example (by 2nd method) : 3o-f;j4: = Y= '0x4 = 40. Rule : To ilivide a fraction by a fraction, nuiltiply the numera- tor of the diviilend by the denominator of the divist>r and set down the product as a new numerator, then multiply the denomi- nator of the dividend by the numerator of the divisor and set down the protluct as the new ileiiominator reduce new fraition to simplest form, or Invert the terms of the divisor and proceed as in multiplication of fractions. Example: Divide % ^ ?4 (following ist rule). Since numerator of dividend is 7 and denominator of divisor 4, we ^et 7x4=28, which becomes new numerator or dividend. Since denominator of dividend is 8 and numer: tor of divisor 3, we get 8x3 = 24, which liecomes new denominator or divisor and givinj^ 11=1^*^=: 1 1^, that is, ^4 is contained in % i|6 times. Employing 2nd method : t- b X3 Again employing 2nd method and applying clause 6 of prin- ciples : 'A-^'X = 7X 4 = !>€. It occasionally occurs in computation of formula that a frac- tional part of a fraction requires to be divided by a fraction or a fractional part of a fraction. Rule : To divide a compound fraclion by a compound fraction. u li l¥ If I i6 fiisl rt'cliui' \hc cotnpDiind fraclion lo a simple frartioii, and then follow i"nlt' la'ul ilovvn for tli\iiliug' a fiarlion by a frariion. Kxaiiipio : Diviilo )4 of ys by )^ of j ;;. To reduce compound fraclions % oi J/s x ^4^ of [ f; lo simple frai lions, proceed as in multiplication of fraclions. Tben Yz oi }i^ >^x% /,,, and U of Vh -H I lien c|iiosiion becomes a simple matter, since we proceed exactly as in division i>f fraclions from this point. Since dividend % of J^ - ,V„ Since divisor % oi [% -Yl^ - " -' ' 4 , 7 ^ 45 _ 7 ^ 0^ _ 28 we get ^ .-^-^^x--_ f6 DECIMAL FRACTIONS. A DFCIMAL fraction is one whose iVaciional units are tenths, hu"dredliis, thonsatuhhs, etc. [NoTK. — Tlie clonDininator of a decimal fraction is net expressed as in conunon fractions ; instead of expressing- the fractions ,',,, T?.r,» I,-,',!,-., they would be decinially expiessctl as .i, .01, .001. | The decimal point is the character (.)• It sijjnifies the decima; when placed on the left of the fractional units expressed, and separates the integer from tin' decimal, as it is on the right of the former and on the left of the latter. Decimal places consist of the number of figures on the right of (he decimal piiint. The value of each place is shown in table of decimal notation DECIMAL NOTATION. 1/! .a *i4 s "2 ■A 5 h j= 5 F5- c lA Ten thousandt Hundred thou Millionths indred W n llions indred ih n ousands Hundreds Tens Units B ''■J nths ndredths ousandth khS X^^ ^X^ 401 235 409 • 478 342 ""'''■'■'^'' ^r^ ^.^^ w.— / ^--,— ' ^^.^ jzjsj: j-_-^ -z-o ^ (A C u X — s:. ^-1 4-t 4^ .-■ ■' ■-.- tyoa c^ vo 1/1 ■>«• ro N "-I w ,■. ro ■* ^'O ><_ Integers Decimals [Note. — It will be observed that the integers are numerated from rigiit to left, and the decimals from left to right. Thus the figures on the left of the decimal point express the ntmiber of ii units or integers, and those on tlie riglU of tlie decimal point the niimberof tenths or decimal parts of a unit.] A pure decimal is one in which no integer or common fraction is expressed. Thus .5, .i25, .0625. A mixed decimal is one which contains an integer and a de>^i- mal. Thus 4.5, 3.125, 84.0625. The chief principles of decimal notation are : 1st. Annexing ciphers to a decimal does not effect its value. Thus, if a cipher be annexed to the decimal .1, it would then be .10, and changed from tenths to hundredths, but the fractional imits are increased tenfold; hence no change in value takes place. 2r.d. Prefixing a cipher to a decimal fraction and moving deci- mal point to the left decreases the value of the decimal tenfold, or is equivalent to dividing by 10. 3rd. Moving the decimal point to the right one point increases the viilue of the decimal tenfold, moving two points one hundred- fi/ld. etc. 4th. Moving the decimal point to the left one point decreases the value of the decimal tenfold, moving two points hundred-fuid, and so on. 5th. The numerator of any decimal is the number of fractional units it contains, and its denominator is i followed by as many ciphers as there are places after the decimal point. [Note. — Thus, in the decimal .i?5 the numerator is 125, and since there are three places after the decimal point, the denomi- nator is I followed by three cyphers, and fraction is read iWff«] It is important to the reader that the principle of decimal nota- ion be thoroughly understood, since our scientists almost without exception adopt the metric system and express their formula and observations by decimal notation, and since micrometer gauges, calipers and rules are now in universal use, it is just as important I «9 the Lion le^i- •alue. Ill be lional place, deci- old, or reases ndred- rreases td-foid, tciional many Icnomi- 1 2 ^ 1 ll nota- kvUhout Ilia and jauge*^* kportant that 1 lie principles of conversion of common fractions to decimal fractions and vice versa be eqiu'illy well understood. ADDITION OF DECIMALS. Addition of decimals is the process of finding- the sum of two or more decimals, and becomes an easy process once principles of decimal fractions are well undv?rstood. Rule : To find the stun of two or more decimals, so place the decimals that the figures oC same order shall fall in same column. Then add as in simple additioti, placing- the decimal point in the result between t'.ie integer and decimal. Find the sum of 1.0625, .45, 87.5, .0007. Proceed thus, 1.0625 ■ ' -45 "... 87-5 .:.:;,-: -:^' .0007 8g.o> 32 = Total. SLBTRACTIOxN OF DKCIMALS. Subtraction of decimals is the process of finding the difference 'uetween two decimals. Rule : To find the difference between two decimals, place the less decimal or subtrahend under the greater decimal or minuend, so that the figures of any order or denomination in the subtrahend shall fall under those of the same order or denomination in the minuend. Subtract as in simple numbers, placing the decimal point in the result between the integer and decimal. Example : Find the difference between .6504 and 75.9735. Process as by rule : 75-9735 (minuend) .6^04 (subtrahend) .-^ ^■' ■■■■^--■^-■'■---''•"'^■ 7S';\2^l (difference) Example : Find the difference between .007S5 and .625. Process .625 00785 .6i7t5 20 I MULTIPLICATION OF DECIMALS. Multiplication of cU'cIni.ils is (he process of finding" the product when either the multiplier ov multiplicand, or both, are decimals. Rule : To multiply an integer by a decimal, or vice versa. Set the factor containing" the least niunber of figures as a multi- plier and other factor as the multiplicand, proceed as in simple numbers. Point off as many decimal places in the product as are contained in BOTH FACTORS. If the product does not contain so many places, prffix ciphers to supply the deficiency. Example : Multiply 147. by. 75, proceed as per rule. '47- ^•.v;... :■.... i.\': :..;:, ,,^ 7 35 ;:;. 102 9 I 10. 2: Since both factors contain but two places to the right of the decimal point, we require to point off this number in product. Example (2) : Multiply .75 by .625. ■;' -■•>^- ..-■..:.. .... . '75 3125 .4«^75 Since both factors contain five decimal places we point off this number in pi'oduci. Example (3) : Multiply .0625 by .075. .0625 •075 3125 4375 .0040875 Since both factors contain seven decimal placers and product but five, we require to prefix two ciphers, and set decimal point to the left. DIVISION OF DKCIMALS. Division of decimals is the process of fiiuling- the o,uotient when cither the dividend or divisor or both are decimals. Rule : To find the okcimal (jronrcNT when the divisor and dividend are both whole numbe-s, and (he divisor is g-reater than the dividend, or when the divisor is not contained in the dividend an exact number of limes. Add as many ciphers to the dividend as there are decimal places required in the quotient, divide as in simple numbers, and point off from the RICH r of the quotient as many decimal places as there have been ciphers added to the dividend, and LSEI>, pre- fixing' ciphers to the qutUient if necessary. Example : Divide 75 by i^oO to 41I1 decimal place. Process as per rule : i5o())75oooo(.0498 6024 1 4760 12060 1 2048 12 Since we wish to extend to fourth decimal place only, we annex to dividend four ciphers and proceed as in division of simple num- bers, and get 49;^. Since, however, we annexed four cyphers to the dividend, and tlierefore require four decimal places in the quotient, we must prefix one cypher, and c|uotienl will then read .049S, proving that the factor 1506 is conlainetl in the factor 75 .0498 timer, or that 75 is 0498% of 1506. Example (2) : Divide 743 by 125. ' 25- )743- 000(5. 944 n8o 1 1 ^ ■> 550 500 500 qoo !7^ 22 Here we have an example wlieie two wliole numbers are to be divided an exact number of times. Since we find the divisor is contained in the dividend 5 and a fractional times, we add to the dividend a cypher and bring' this down and annex to t!ie right of the remainder, as in division of simple numbers, repeating this process until there is no remainder. We then proceed to ascer- tain the number of ciphers annexed to the dividend, and point off a corresponding number of places in the quotient, counting from the right. In example the 125 is contained in 743 exactly 5-944 times. Example (3) : Divide .9735 by 50. 5o)-9735o(.oi947 ^^^^^^^ v ^^.^^^ ^ 50 '■■- --''■\-'-' '■■■'■y':-:-'::^^--::--^'': 473 450_ 235 200 350 J.-> o Here we divide a decimal by a whole number, proceeding ex- actly as before, and since the decimal contains fou** places to the right of the decimal point, and we require to add a cipher so as to have no remainder, we necessarily require quotient to contain five decimal places, and have to prefix a cipher to the quotient to bring' about this result. To divide when both divisor and dividend are decimals, and the divisor contains more decimal places than the dividend — Rule : Add ciphers to the dividend until it shall have as many places as the divisor ; then proceed as in simple numbers. 23 Example : Divide .125 by .0515. .0515). 12500000(2.4270 '030 2200 2060 ,;;.;'; ■, - ■ 1400 -, :-■■■■'■ - '■'--:■'" .;-■.. 3700 ■ ■ : ' ■ '.;-:;■■,;..,-;:;;■ .,';;..■.■, \. ..'./ ^ 3605 :'_:::■■ :, .':r.^.'V 950 ,. , ■....•:-/:■; This is an example of the application of principle i. While we * annex to the dividend a cipher we in no way change its value, and since we find .0515 to be contained in .125 two and a fractional times, we pr*. i by process already illustrated to extend to the fourth decimal place. To divide when both divisor and dividend are decimals, and the dividend contains more decimal places than the divisor — Rule : Divide as in simple numbers, and point off from the right of the quotient as many decimal places as the decimal places in the dividend are greater in number than those in the divisor. Example: Divide .5000 by . 125 .125). 5000(4.0 OCJ ^ ■;;/■■. \- The application of both these rules is demonstrated in previous example. Since, however, we want to make the principle clear, we repeated in another form. The writer wishes especially io im- press on the student the great importance of thoroughly master- ing the principles of calculation contained in these exercises in common and decimal fractions. A thorough knowledge of the principles involved is of immense benefit in computing much of the formula we shall at a later date meet with ; in fact, unless our knowledge of these principles is thorough we cannot hope to 24 il properly appreciate all the good things that the scientist has priv pared for us. There remains for illustration yet what concerns many of us, i.e., the principles involved during the conversion of common to decimal fractions and vice versa, which I will briefly illustrate be- fore closing this number. Since the denominator of a simple fraction is always larger than the numerator, to reduce or convert a common fraction to its equivalent decimal fraction we have to follow one of the rules al- ready laid down for the division of decimals, dividing the numer- ator by the denominator and adding ciphers as required. Example : Reduce [ i; to a decimal fraction. i6)i5oooo(.9375 " ' ^r, ■ :'"■■■■'•,:'" i44_ . .-:.-^V/-.;,;'.'^ v; .;■■-■.."■ ;. ■ .. ■ ■ . 60 y ■■/--;:: ':■■■■:■- ^^-^ 120 I 12 So So Sii.ce we had to add to dividend four ciphers, we pL'ice the decimal four places to the left, counting from the right, hence ! ;"^ reduced to decimals = .9375. Example : Reduce .9375 10 common fractions. Since the numerator is 9375 and the denominator i, with as many ciphers added as there is decimal places in the numerator, then fraction will be set thus i'^tt/^o* which we reduce to simplest form : lii$$ _ ht$ _ h^ h _ 15 40()()() m)0 400 80 16 PRACTICAL MEASUREMENTS. -cs. of surface, of vo„„„. ..aZ:;:;^:;;"'""^"'''"^'' ■•■■^ ■■"■•■'- MKAStRES OP srRP.UK OR SO, .v„„: ,„,.s, „„■ o.>-.c.::^r:;;t:;-,--/--e,o,.,,,,,:^^ Square Rectang-le. Oblong- Koctang-le. ar..a. ^"'" '<'"Slh. and llic. producl will be ll, Exa,„p,e. Kndthelengthofasu and breadth 5 in. rface whose area is o- «., • "•v,rt IS 9^ sq. in. 95 -f 5-/9 in. = length required. 26 IRREGl'LAR OR TRIANGULAR MEASIREMENTS. A trianjjle is a surface having three sides and three angles. An Isoceles tria ,le is a triangle having two equal sides. IsocELEs Triangle. An Equilateral triangle is a triangle having three equal sides. EgiiLATERAL Triangle. A Scalene triangle is a triangle which has no two sides equal to each other. Scalene Triangle. The base of a triangle is the line which intersects the other two lines at the point greatest distant from the vertex. 27 The lines representing the base and altitude are perpendicular to each other, and if a triangle be placed vertically, the base will be the side on which it appears to stand. 4J 9 ■':^C": Base. Rule : To find the area i>f a triangle, multiply the base by one- half the altitude, and the prod.^ct will be the area. Rule to find either the altitude or base of a triangle, atea, and one side being known : Divide the area by one-half the given di- mension, and quotient will be required dimension of other side. Example: Find the required length I'f the base of a Scalene triangle whose altitude is 6 inches and area equals 36 inches. 36^ by one-half altitude = 36^ 3= 12", required length of base. CIRCULAR MKASUREMENT. A circle, as geometrically defined, is a plain figure bounded by a. curved line, all parts of which are equally distant from the centre. The circumference of a circle is the curve which bounds it. The diameter of a circle is a straight line that passes through its centre. The radius of a circle is a straight line that joins the centre to a point in the circumference. [Note : Referring to this, it follows that the radius is one-half of the diameter.] Rule : To find the circumference ofa circle, the diameter being ; t 28 j;iven, multiply the given diameter by 3. 1416, and the product will be llie ciieumferenee. Rule : To find the diatiieter of a circle, the circumference being- given, multi[>lv the given circinnference by the decimal .31S3, and the product will be the diameter. Rules : To find the area of a circle, the circumference, radius or diameter being known. Multiply the circinnference by one-fovuth the diameter, and the proiluct will be the .area ; Or, multiply the square of the radius by 3.1416, and the product will be the area ; Or, multiply the square of the diameter by .7854, and the pioduct will be the area. Example : Find the area of a circular bolt 3.1416 inches in cir- cumference. _ Circumference x .3183 equals dia. 3.1416 X .31^3 — '"diameter, 1-^4 = .25 = one-fouith dia. 3. 1416 X .25 = '7854 sq. in. area. Find the area of a circle whose radius is one-half Exatnple inch. Radius squared x bv3.i4i6= ' . r^ X .5 = .25 X 3. 1416 = . 7854 sq. in. area. Example : Find the area of a circle whose diameter is i inch. Diameter squared x .7854 = I X I = 1 X .7854 = . 7854 sq. in. area. A review of these examples will prove clearly to the student why constant .7854 is used in formula when it is necessary to find area of any circle, and needs no further comment. MEASURES OF VOLIME OF SOLID BODIES OR CUBICAL MEASUREMENTS. Cubical measurement includes length, breadth and thickness being taken into consideration. The process of finding the cubical contents of a solid body is g id us I Vic met \ clr- ,e-\uvlf lnc\i« [sludent :MENTS. uckness body IS 29 similar to JiiuHiij^ the area ; in fact, area multiptieil by tliickness will ^\\c cubical contents. MEASURES OF CAPACITY AND CIBICAL CONTEXTS OF' Si^JlARK AND CYl.iNMJRKAL HOOIES. Measures of capacity embrace meai-uremenis of barrels, tanks, bins, boxes, cylinders, etc., etc. The liquid gallon of the United States contains 231 cubic inches. The Imperial ov Hritish jjallon contains 277.274 cubic inches. A cubic foot of water contains approxi.nately 6.25 Imperial gallons and weijfhs 62.5 pounds avoiriiupois at 62 F. under at- mospherical pi'essure. Rule: To find capacity of a square tank, dimensions of wliich are known, multiply lenjj^th by breadih and product by depth, and result will be cid^ical contents. Example : Find the number of Imperial gallons of water a rect.anyfular tank will contain, inside measurement of lank being : length 2"' feet, width 15 feet, depth 3 feet 6 inches. F'ormuh Length x width x depth x 1728 277.27 ' 20' = length. 15' = width. 100 20 I m perial gallons 300 3.5 = depth. 1 500 900 1050.0 = cubical contents in cu. feet. 1728 = cubic inches in one cu. foot. 8400 2100 7350 1050 i.Si4,4oo = cubic inches = 1.814.400-^277.27 = 6543.8 Imp. gallons, i: i iiJ-it ft- 30 or, when absolute eoireetness is not required, short method for- mula as follows may be adopted. Leng^lh in feet x width in feet x depth in feet x O.25 Imp. gallons. 20' X 15' X 3' 6"- 1050 X 6.25 6562.5 Imp. gals. , Example (2) : How many jjjallons (U. S.) of oil will cylindrical oil tank hold whose internal dimensions are : Depth 4 feet 6 Miches, diameter 3 feet. Formula : Diameter squared x .7854 x depth x 172S 3'x3' 9'x 231 U. S. gallons. 7S54 7.0686 — area in sq. feet — 7.0686 4.5 depth. 31.80 1728 cap. in cu. It, 54950.4 cap. m. cu. m. 54950-4-^ 231 -237.9 gallons oil. Example (3) : It is required to fit a tatik into a recess 6 ft. wide and 14 ft. 6 in. long. Tank to be made of 3 in. plank and contain 5000 Imperial gallons of water. What height should tank be so as to allow sides to project > in. above the water line? First find exact internal measurement of tank, then exact quan- tity of water contained in each inch of depth; divide required quantity of water by this product, and add 6. Result will be re- quired height. Dimensions of recess are given as 6' x 14' 6". Since, however, tank is to b.^ constructed of 3 in. plank, twice this thickness must be vI_uuc*od to get internal measurement of tank, .-. 6'-6"=5' 6" internal width of tank. i4'6"-6"=i4' internal length of tank. 14' X 5' 6"= 1 1.08.S sq. inches. 1 1.088 -f 277.27 -39.99 Imp. gals, per inch. 5000-^39.99= 125 inches to water line. ( 1 25 + 6) -i- 12=^ 10' 11" height of tank. 3» Example (4) : A tank i ft. y in. deep, 2 ft. long^ and 4 ft. \vide» is found to contain 70 Imperial gallons of oil. How far from the top is the oil, and what is capacity of tank when full ? Since one g^allon of oil is equal to .16 cu. ft., we can here ma- terially shorten our calculation by workint^ decimally. First find how many cubic feet 70 gallons are equal to by mul- tiplying by . 16. 70 ■ . 16 I i.j cu. feet, and as the tank is 2 feet by 4 feet, its base will equal 8 sq. ft. Then divide 1 1.2 cu. feet by S sq. feet to get iieight iM c',\. ii.2-r8 1.4 feet height of oil. The tank is given as being 1.75 feet high, ^ and the oil is 1.40 " " then oil is 0.35 feet from the top. 0.35 feet X !2 4.2 inches distance from top of tank to oil. To find capacity of tank when full, we first find cubical con- tents of tank in feet and then divide by .16. 1.75 X 2 X 4^ 14 ft., cubical contents of tank. 14 feet -r .16 87.5 gallons of oil in tank when full. Example (5) : If one cubic foot of coal weighs 84 pounds, what weight of coal will a car contain 30 feet long, 6 feet wide and 5 feet deep? First find cubical contents of car in feet, then multiply by weight per cu. ft. Result will be total weight of coal. .*. 30 ft. X 6 ft. X 5 ft. ^=900 cu. feet. 900 X 84 = 75600 pounds of coal. Example (6) : How many cubic feet of steam will a cylinder contain, 18 in. x 36 in., with 5 per cent, clearance, and how many cubic feet will be used per hour if engine runs 75 revolutions per minute. First find cubical contents of cylinder, including clearance, then multiply by strokes per minute, and this product by 60. Result will be number of cubic feet of steam consumed per hour. ( — — -" --^ J^i-us I 1 1 , '. 4 32 18 in. X 18 in. x .7854 = 254.47 sq. in., area of cylinder. 254.47x36111. = 9160.92 r^ cnbical contents of cylinder nithout clearance. 9160.92 -r95x 100=9653.6 cu. in.. = contents of cylinder, clearance included. 9653.6 -r 1728 = 5.58 cu. ieet. 5.58 X 75 X 2 = 837 ^^^' ^t. steam per minute. 837x60 = 50.220 cu. ft. of steam used per hour. PRACTICAL RLLHS WORIFI REMEMBKRING. The diameter of a circle x by 3. 1416 = the circumference. The circumference of a circle -^ by 3.1416 = diameter. The radius af a circle x by 6.283185 = circumference. The circumference of a circle -f 6.283185 = radius. The square of the radius of a circle X3. i4i6 = the area. The square of the diameter of a circle x 0.7854 = the area. The square of the circumference of a circle x 0.07958-- the area. The circumference of a circle x o.i59i55 = the radius. The square root of the area of a circle X 1.12838 = the diameter. A semi-circle is ^ of a circle, or 180 deg^rees. A quadrant is ^ of a circle, or 90 degrees. A sextant is y^ of a circle, or 60 degrees. without jarance;, ce. a. the area. iiameter. EVOLUTION. Evon TiON is llu" process of P-uliiig the root of any minibcr, and is of frequent occurrence in eng^ineers" calcuhitions. The most important and only cases wliich I sliall refer to is the process of findiii^ the square or cube root of any number. Example ( i ) : Find the square root of 1521. In formula this is written \ 1521. 69. 621 621 Beg"inninj>- at the right hand figure i, count two Hgures to the left and mark the second as shown in the example, lake the figures to the left of this mark 15 and find what luuuber multiplied by itself will give fifteen ; there is no number that will do this, since 3 x 3 = 9 is too small and 4 x 4= 16 is too large ; we therefore take the one that is too small, viz., 3, and place it in the quotient, placing its square 9 under the 15 marked oft" in the number and subtract, and bring down the next two figures 21, making new dividend 62t. To get the new divisor multiply the quotient 3 by 2 = 6, and place as a trial divisor at ihe left of the dividend 621; find how many times this is contained in the dividend, discarding the last figure on the right ; 6 is then contained in 62 nine times. Since we cannot pass this point, we |ilace 9 in the quotient and also in the divisor ; then we multipl) the whole divisor 69 by this number (9) and place the product under the dividend and subtract. Having no remainder, root is now complete and found to be 39. ■;*SM 1 1< mmm mmm r '^ "■" 34 If we require proof of this we simply square the number, thus 39x39=1521 then 39- = 1521 : and v^F52i=39 Example (2) : Find the square root of 366. 3.66{ 19. 131 126 1 ^9 381 266 261 3823 S.oo I I goo I 1469 38261 43foo 382621 { 483900 I 382621 3826222 1 01 27900 765 -'444 38262246 247445600 _^29573476 17872124 In this example we proceed to mark off as before and get as our quotient the wliole number 19, but since the e is still a re- mainder our roo. cannot be complete; we proceed as before, but since there remains no more figures in the dividend we annex to new dividend two ciphers and place a decimal point in the quotient lo the right of the nineteen. Then proceeding as before we get our trial divisor by doubling present quotient 19 x 2 = 38 and ' oC-2 lo the left of the dividend 500. 38 is contained in 50 once therefore place a i in the quotient to the right of the deciuii point and annex to the new divisor, multiplying as before and sub- tracting, we proceed in an exactly similar mannet until we have no remainder or until decimal begins to repeat itself or is ex- tended sufficiently to answer our purpose. m 35 Ex,-uii[)Ie (3) : I-"iiui tho square root of 15227.56. . 1.52.27.56(1^3.4 •52 44 243 827 729 2464 I 9S56 get as ill a re- re, but Innex to |uolient we get Id T' cvce Ice -> •" leciu)' I md sub- Ive have )r is ex- In a decimal quantity like the foiej>oiiig, the marking off differs from the previous examples. Instead of counting twos from right to left begin at the decimal point and count twos towards the left and towards the right. Note : when the first two figures to the right of the decimal is brought down we must place a decimal poijil in our quotient before extending it. Briefly, the process of finding the square root of a whole num- ber may for the guidance of the student be described as lollows : P'irst mark off in twos commencing from the right. Then find the number whose square is next less than the figure or figures on the left of the number as the case may be, place this figure in the quotient and its square under liie figure or figures already marked off on the left of the number, subtract and annex to the right the next two figures of the number ; this then becomes a new divi- dend. To secure a new divisor, douhle the quotient by multiply- ing by 2 and place on the left of the dividend as a trial divisor ; fiiul how manv times this is contained in the dividend, discarding the right hand figure, place this result in the quotient and also in the new divisor and multiply by same number, placing product under dividend .'ind subtract as before ; continue the operation for a new divisor. Bear in mind, however, you must always piace two figures to the right of the new dividend. It will occasionally occur as in our first two exartjples that the 36 product of llie trial divisor multiplied by the new divisor will exceed the dividend. In this case take the next lowest term anil proceed as described. TO FIND I UK CI i;k root. ' Example (i): Find the cube root of 1331. 3' 300 •3' 331 331 331 First mark off three figures from the rig-Jit towards the left of the nun.ber, and we have 1 left. Now, 1 cubed equals one. Place the cube of i under the one of the number and subtract. There is no remainder. Bring- down the next three figures as a new dividend. Next nniltiply tlie one placed in the cjuotient by 3, and place the product well to the left, as in the example. Next multiply this 3 by the quotient figure 1, and place the result, 3, to the right of where tiie 3 was placed and to the left of the dividend, and add two ciphers to it, as shown in the example. This 300 is called the trial divisor. Now see how often it will go into the dividend 331, which we find to be once. Put 1 in the quotient to the right of the one already there, and place 1 also to the right of the nuinbe.- 3 at the extreme left of the example. Now, nuilti[>ly this tnunber 31 by the figure last placed in the quotient, and place the result under the trial divisor 300 and add. This now gives us the correct divisor, which we multiply by the last figure placed in the quotient and place result vmder and sub- tract from the dividend. There being no remaintler, our root is now com pleti and we find \ «i.^ 1 — I 37 visor will tcfin and the left of equals one. d subtract, ^ures as a lotient by 3, pie. Next result, 3, to je dividend, ,t'len it will Put I in the ce I also to he example, placed in the ;oo and add. liply by the ler and sub- , our «oot is Kxarnple {2) : I'iiid the cube root of S067756S161. Process : 123 80,677, :;68, 161(4321 Ans. 4S00 369 16677 5 '69 •5507 554700 •^5«4 1 17056S 5.S7-'«4 \ 1114568 559S7200 1 296 1 5fcoooi6i s6ooo 1 6 1 56000161 1292 I 296 1 The process to the second fig^ure of the answer is a reproduction of last example. TO IIN'I) TIIK TIIIKH FKU'RK OF THE ANSWKR. Multiply the _I3 in the quotient by 3, equals 43x3-129; put this weU ou. to the left as before. In the middle coluinu of figures you will see the figures 369 antl 5169 ; add these together, and to their sum aild the square of the last figiue in the quotient— that is in the present ease 3. Then 5547 This nuuiber, with two I'iphers added, is our new trial divisor 554700. It goes into the dividend 1 170568 twice. Place 2 .... the third figure of the quotient, and place 2 to the right of the .lumber 129 on the left. Multiply 1292 by this number 2 and place the re- sult, 2584, under the trial divisor and add. Result, 557284 is now the correct divisor. Multiply this number by 2 and place uPider- nealh dividend and subtract. Bring ilown the next three figures. We now have 56000161 as a new ilividend. a 38 TO FIND Till-: FOl KTII FICHRE OF THK ANSWER. Multiply llie quotient 432 by 3— 432 x 3— 1296, and place this number to the left. Again in the middle column we have the figures 25N OF FORMKR STL DIKS TO Mi:CMANKAI, AND KLKCTI^ICAI. KNC'.INKKRINc;. Since both numerical and alg'abralcal formula will now be con- stantly used, it is absolutely r.eeessary that students should en- dejivor to obtain facility in reading and solving; formula g"ener- ally. The following signs must therefore receive particular atttMition, and be committed to memory. + is read plus, and means that the number following it is to be added to the number before it ; thus, 4 + 3 is 7. - is read minus, and means that the number after it is to be subtracted from the number before it ; thus, 5 - 2 is 3. X is read multiplied by, find means that the number before it is be multiplied by the number following' it ; thus, 3x3 are 9. ~ is read divided by, and means that the number before it is to be divided by the number following it ; thus, 6^3 — 2. =: is read equal to, and means that the quantity after it is of same value as quantity before it ; thus, 7x3 = 21. 9- is read as 9 squared, and means that the number is to be multiplied by itself; thus, 9- =9x9 = 81. 9"' means same number cubed ; thus, 9 x 9 x 9 = 729. ^>-' is read the difference between any two numbers, and means the less munber is to be subtracted from the gfreater. ■ IHMV I ,!i ! 40 ( ) are called brackets, and iiieati tliat all llie c|iiantitles within lliem are to be put toj^fcMier first ; thus, 5 (4 - 2 f 3 x 9) >ieans that 2 must be subtracted fVoni 4 = 2, and 3x9 = 27+2 = 29, and tluMi this 2«) is to lie multiplied by 5 = 29X 5= 145. NoTK — When 1.0 sij^n is placed between a cjuantity and a brack- el or a letter, it means that the quantity within the bracket is to be multiplied by the quantity outside. Thus in the tbres^'oinj^ the quantitx- within (he bracket — 29 is to be multiplied by 5, tlu* quan- tity outside. SIGNS THAT RT'.PItESENT ROOTS OF NIMHKRS. The sig'n known as the radical sis say 23 10 -15; this inullipHed by 2 equals 30. Tliis is entire!}' wrv^nj^', as a im>inent's refleetion will l^rove to the student, as it clearly reads 25 minus 10 x 2, and the first step should be to multiply 10x2 = 20; then, 25- 20 — 5, which is correct, and not 30, as at first appears. The student recjuires io remember the followinj^" rule, which applies in .'dl cases : * Multiplication and division sig-ns CONNKCT the numbers tog-ether between which they occur; plus and minus signs SKl'ARATK them. For simplicity a!id,accuracv, it is .v good rule when woi'king- with complex formula, to first g;et rid of bracket signs, ami then multiplication signs; the opi-ration of ci>mputation cif fc>rmula then becomes an eas\- task. J*^ SAFEl'Y VALVE CALCULATIONS. All boilers should be fitted with two safety valves, one of which should be a lock-up valve, and set by the Boiler Inspector under whose miniediate control it is. The Canada Steamboat Act provides that every safety valve must have a lift equal to at least one-fourth of its diameter ; the openings for the passage of steam to and from the valve must each have an area not less than the area of the valve, as must also all waste steam pipes, etc., and the area of a safety valve must equal one-half inch for each square foot of grate surface in or under the boiler. LEVER TYPE. ' Find the diameter of a safely valve required for a boiler whose grate bars are 5 feet long and furnace 3 feet wide. We first find number of square feet of grate surface; then divide by 2, which gives area of valve in inches ; square root of area divided b}- .7854 equals diameter, LxW , -,...;, ,,.;,,;;.•;,/-':;: then -=A a nd \/-\ "^" • 7854 = I^' , , ' :■ ■ Where L equals length of grate bars, W equals width of furnace, A equals area of valve in inches, D equals required diameter of valve. S ^ "? . . " — ^^ = 7'5 ^q- inches. 7-5 ^-7^54 = 9- 549- Square root of 9.549 equals 3.09 inches ; then required diameter of valve is 3.09 inches, say 3 's inches. 43 Kxainple (2) : What woi^lit i^ re(|iiired to bo placed 2 inches from the end of a safety valve lever to eipial a boiler piessure of .50 pouiuls to the sijiiare iMch, the diameter of valve being' 3 's inches, the distance from fulcrum to valve 6 inches, and total Ieng"th of lever from fulcrum 16 inches? The wei^-ht of valve .md stem is 15 pounds, and elTective moment of 'ever So inch poimds. y\ n Since the steam pressure within the boiler and consequently pressing- ag^ainst the lovve** tVce of the valve and trying- to unseat it, equals so many pounds per square inch, we must first find the area of the valve in square inches, to ascertain the whole force tending to raise the valve, but since the weight of the valve, spindle and lever acts downwards and against the upward pressure of the steam, we must make allowance for this, and the remaining force is that which we have to counteract by weight. In diagram No. i I'^ is the fulcrum, V is the point where pressure 44 is I'xerleti, \\" is llu' \v»'i>fhl, l"\' is 6 iiuMios, \'\\' is lo iiu'lu's, and F\V is 1 6 inches. The priiuiple of (he lever is : The wei^^ht or force multiplied hy its distance from tlie fulcrum is etpial to the \vei>;"ht or pressure on the valve multiplied by its distance from the fulcrum, or, \Vx K\V = VxFV. Hut the steam pressure has, in addition to the actual weig'ht of W, also to overi'ome the moment of the lever, which is found by wi'i^-hing' the lever and (indinj^ how far its bal incing" point is from I'" ; tlien this distance multiplied by its weight is the effective monjenl of the lever, which we will call A. Then VVxIWf A^VxFV ; that is, the total force at work keeping- the valve down is equal to the force or pressure endeavoring- to lift it off its scat. In accordance, then, with these principles, we get the following rules : (i) Find the area of the valve and multiply it by the pressure per square inch. (2) P'rom the product take th(^ weight of the live and stem ; the remainder is the \' of the formula. (3) Multiply "the rcm.under by the distance from the fulcrum to the valve," FV, then subtract the moment of the lever, and divide by " the distance from the fulcrum to the weight," FW, found by adding "the distance from the fulcrum to the valve " to that " from the valve to the weiglil." T,. I 25 X 3. 1 25 X . 7854 = 7.67, area oi' valve. 7.67 X 1:50 = 383.50, pressure against valve. 383.5- 15 = 368.5, effective upward weight. 368.5x6 FV = 2211.0, effective moment lifting lever. 221 1 - 80 (efHeclive moment of lever acting downwards) = 221 1 - 80 =^2131. 213T -^ 16= 133.-?, required weight of \V. Note : For extreme accuracy it is necessary to take note of the :'f Nveij^-ht of the v.'ilvo rind its parts, and also o( the monuMit of the lever , hut in a ^reat many eases tliis is entirely omitted. Then a question of this kind becomes simplifu'tl thus : W area x pre ssiu'e rv F\V ro liKAin AIK A SAFKTY VAL\ K I K\ T.U. We have a safety valve 4 inches in diameter, anil spimlle presses ajjainst a point in the lever that is 4 inches from the fukrutn ; how fa ar must a weiglit ot 120 pounds be placeil from the fulcrum to equal a boiler pressure of 60 pounds lo the square inch, when the valve weighs 8 pounds and effective moment of the lever is 50 inch pounds. Also g'ive the gfraduation marks on the lever for 40 and 50 pounds pressure with the same weight. Formula V'-= area X pressure 8. V X FV - 50 ■ W FW In this question we require to find distance, l'*\V. We first luul area of va' e ; mullipl\- this by pressure per square inch, and then subtract \^L'ig-ht of valve and parts b«Mrinji^ downward to ^cl total effective iipward pressure ; this equals V of formula. Xow mul- tiply total upward pressure by distance fulcrum to valve and sub- tract effective moment of lever ; result, divided by weig"ht, equals distance fulcrum to weig^ht. • ; 4 X 4= 16 X .7854=: 12.5664, area valve. 1 2.5664 X 60 = 753.98, total pressure. * 753.98 -8:= 745.98, \', total effective pressure. 745.98 X 4=^2983.92, lot.al moment of valve. 2983.92-50^:2933.92, total effective moment of valve. 2933.92^ 120=24.45 inches distance FW. Since the distance FW = 24.45 inches for a pressure of 60 pounds to the square inch, we can find w'hat distance repr€\sents a pres- sure oi' 10 pounds by dividing this distance by 6, the number ot times 10 is contiiined in 60. -'4-45-^6 = 4-07. . J r :| w wr n ^K^BHBBlfv i Then for each additional 10 pounds pressure we require to move the weiifht a distance of 4.07 inches further from the fulcrum, and to find the distance from the fulcrum equal to a pressure of 40 pounds, this distance multiplied by 4^FW ; therefore, FW at 50 pounds pressure = 4.07 x 5 = 20.35 Ins. FW at 40 pounds pressure = 4.0} x 4= 16.28 ins. Required to find distance from fulcrum to valve, boiler pressure being 50 pounds to square inch ; diameter of valve, 4 inches ; weii^ht of valve and spindle, 10 pounds ; distance valve to weight, 12 inches, and weight 150 pounds; moment of valve lever, 40 inch pounds. Formula : VW X W f moment FV V 4- X .7854= 12.5664 square inches. 12.5664x50 = 628.32, total pressure. 628.32- 10 = 618.32, total effective upward press ire, or V. 1 2 x i 50 = 1 800 pounds. 1800 + 40= 1840, total weight acting downwards at V. 1840 + 618.32 = 2.975 inches distance FV ; or distance FV is nearly 3 inches. SUMMARY. To FINI1 effective moment of lever, multiply weight of lever by distance from lis balanciig point or centre of gravity to fulcrum, and divide by distance fr.^r! centre of valve stem to fulcrum. Re- sult will be effective moment of lever in inch pounds, or the weight required to raise valve off its seat with nothing but lever holding against steam. To FIND actual effective weight cf ball, divide weight of ball by dlstcance from fulcrum to valve stem, and multiply quotient by dis- tance from ball to fulcrum. To FIND length of lever, add together effective moment of lever and weight of valve and stem, and subtract from total pressure 47 Ir le acting' upwards against valve. Divide rem.'iinder by weight of ball, and multiply quotient by distance from stem to fulcrum. > To FIND vveig^ht of ball, add together the efTective moment of iever and weight of valve and stem, and subtract this sum from total pressure agfainst valve at blowing-olV point. Multiply re- mainder by distance from fulcrum to stem, and divide quotient by length of lever from fulcrum to weight. To FIND diameter of valve to blow off at g'iven pressure, add to- g-ether effective mument o( lever, weig^ht of valve and stem, and effective weight of ball. Divide this sum by gauge pressure, and result will be required c»rea of valve. Square root of area divided by .7854 equals diameter. To FIND pressure at which a boiler will blow off, add together effective moment of lever, weigiit of valve and sten>, and effective weight of ball. Divide this sum by area of valve in square inches. Result will be gauge piessure at which safety valve will act. FUNDAMENTAL PRINCIPLES OF ELECIRIC ENERGY. COMMON I NITS OF MEASIRF. The units commonly met with by eng;ineers in (he study of the principles underlying the generation, transmission and uue of electricity are the volt, ampere, ohm and watt. In diagram No. i A is a dynamo or electric battery, and (he source of electric energy, and the purpose of which is to produce a difference in potential between the terminals B and B,. This difference in potential is measured in volts, and we say that be- tween the terminals B and B, there exists an electric potential or pressure of so many volts, written symbolically (E.M.F.) Let us now suppose that a difference in potential exists between B and B,, and that B is the point of higher pressure ; if we con- nect B and Bj together by a substance capable of conducting- electricity, there will be a flow from B to B,. This flow of elec- tricity is known as a current and measured as amperes. .^.-. ...J The rale at which cunetit will flow iVom B lo H, when joined together by a conductor as at C depends upon following- condi- tions : I St, upon the difference in pressure or electric potential between B and B, ; 2nd, upon cross section or area of conductor F/q. I C, and upon lengtii of C and nature of material oi' which C is composed ; or, in oilier words, we may say that the rate at which current will flow through conductor C depends upon the difference in pressure and upon resistance offered by C to current. Therefore, the g'-eater the dift'erence in potential the greater the current. When a current flows tlirough a conductor there is a loss in po- tential or voltage caused by the resistance of the contluctor. This resistance is measured in (^hms, and consequently a conductor is said to have a resistance of so many ohms. ---— ..,„-..-,-__,,_.___ When a ditt'erence in potential exists between B and B,, hut no 49 C is ,hich Irence ater |iti po- This lor IS 111 no connection between them, there is no flow of current through the dynamo or generator A, and therefore no work will be done by it. But if conductor C is connected to terminals H and B,, cur- rent will at once begin to flow, and A will be compelled to do work to keep up the flow. The rate at which this work will be done will depend upon difference in potential between terminals B and Bj, and upon quantity of current flowing through the circuit. This then becomes the electrical energy or rate of doing work, and the electric unit of work or energy is the watt, and, in accord- ance with above, equals the volts multiplied*by the amperes, or by the potential in volts multiplied by current in amperes. The watt, then, is the product of one volt and one ampere, and in energy or work is equal to -jj^ h.p., or 746 watts are equivalent to the mechanical force necessary to raise 550 poimds one foot high in one second, or 33,000 pounds one foot high in one minute. The kilo-watt, as the name implies, equals 1,000 watts. The symbols commonly uaed in formula to represent the units above described are as follows : ' E. or E.M.F. equals electro motive force or volts. C, the current or amperes. R., the resistance or ohms. W. , or watts, represents the electrical energy. K.W. represents kilo-watts. SPRING-LO\DED SAFETY VALVES. The questions of most importance to the practical working engineer regarding spring-loaded valves are : Size of steel fcom which the spring shall be made ; required in de and outside diameter ; compression required to have p-iven effect. A standard spring, if made of the best square steel, contains an area of .25 of a square inch, the inside diameter is exactly two inches and outside diameter three inches ; it contains thirteen complete coils, and measures exactly eleven and one-half inches in length. The working load is assumed at 600 pounds, one-sixth — 1 50 ■ of its breaking^ load when hard: ned to a temper just sufficient to break it ; at this load it should deflect exactly one inch. Example (i): A safety valve 4 inches in diameter has a spiral spring^ made of square steel 3" diameter outside and .25" thickness of steel ; what will be the pressure per square inch ? Formula : 12,000 S' = whole pressure on valve. Where S = thickness of steel in inches, . d^diameter offspring- from centre to centre of steel, 1 2,000 = constant used for square steel, 8,000 = constant used for round steel. ^. ... 12,000 X .c"' ^ Then, total weight = ^^ =600 pounds. 2.5 Diameter of valve is given as 4 inches. Area of valve then =4" x .7854= 12.5664 square inches. .'. pressure per square inch = 6oo -^ 12.5664 = 47.7. The foregoing^ is the fundamental principle to connect the load- ing of the spring: valve with that of a direct weighted valve, and from it may be obtained both the proper thickness of steel to be used and the proper inside and outside diameters of the spring. Example (2) : What must be the outside diameter of a spiral spring for a safety valve 5" in diameter ? The pressure to be carried is 50 pounds, and the diameter of the steel is ^4 inch. Formula : 8000S" d = W Where d equals as before the mean diameter of the spring, S thickness of steel, W the whole weigfht on the valve, then d = 8000 X. 75'* 3360 = 3.42 inches. 52 X. 7854x50 981.75 ^ This, however, is only the mean diameter, or the diameter from centre to centre of steel. Therefore, the diameter of the steel must be added to this to get the outer diameter. .•. outer diameter^: 3. 42 + .75 = 4.17 inches. Example (3) : The diameter of a spring loaded safety valve is 5 inches, g^auge pressure 60 pounds, and mean diameter of a spiral spring^ 5 inches, what must the area be for square steel, also the length of each side, the area and diameter for round steel, and the inside and outside diameter of each spring. The Steamboat Inspection Act adopts the Board of Trade rule for the determination of the required size of steel under the fol- lowing formula : Vwxd_^ s = Side or diameter of steel in inches. w=Load on spring in pounds. d = Diameter of spring from centre to centre of steel. c= 12,000 for squiire steel. c = 8,000 for round steel. Then we require to multiply total load in pounds by mean diameter in inches, and divide by either constant 12,000 or 8,000, as the case may be, and cube root of quotient equals diameter of steel. First find what w of formula represents, by multiplying area of valve by pressure per square inch. .*. w = 5'- X .7854= 19.635 sq. in. area. 19.635 X 60 = 1 1 78. 1 , total weight. 1178.1x5 = 5890.5. Then -^^-^^ ^ = diameter tor square steel. 1200Q and y 5 9 'P — diameter for round steel. 8000 _ -- — - — n ' "-'■- ■ " '" " 5890.5+ 12, 000 = .49, and \/.49 = . 788 inches length of each side for square steel. : ' 52 .788 X .788 = .62 square inches area of squa«-e steel. 5890. 5-^8000 = .7 36, and \/.736 = .9 inches diameter of round steel. .9- X .7854 — .63 square inches area of round steel. For a spring constructed of square steel our dimensions then become : Mean diameter of spring (i.,e., from centre to centre of steel) =5 inches Outside diameter of spring equals 5 inches plus size of steel =5.788inches Inside diameter of spring equals 5 inches minus size of steel =4.2i2inches Size of steel = .788 inches Area of steel must contain 62 sq. in. And for a spring constructed of round steel, dimensions are as follows, viz. : Mean diameter of spring 5 inches Outside diameter of spring is 5 in. f .9 =5-9 inches Inside diameter of spring is 5 in. - .9 = 4- 1 inches Diameter ot steel wire = .9 inches Area of steel must contain 63 sq. in. With a standard spring before us it is easy to determine the required sectional area of any steel spring when fundamental principles of this formula are understood. As we are given the whole of the dimensions of a standard spring made of spring steel, we can determine the sectional area of a square spring by the following process : As given w^eight is to required weight so is given sectional area to required sectional area. For example, let us compare our determination of sizes for a square spring with a standard spring ,' our question then becomes : As 600 : 1 178. 1 :: .25 : required area. Then 1178.1 x. 25 = 294.5. - -- 294.5-^600 = . 49, sectional area of spring at a load of 1178.1 pounds. "imw S3 \,''.49-v-'7854 = «7^^ ''^^""*6<^ s'^^ o^ steel to comply with standard spring". All other dimensions of the spring will change in same proportion. . With spiral springs then there is to the practical operating engi- neer the important question of determining the increase in pressure by compression or the decrease in pressure by reducing the com- pression, or the change similar and corresponding to the gradua- tion of a lever safety valve. W X d The formula for this is—- — — • xn = total compression. S* X G Where W is the total weight pressing upwards against the valve in pounds d = mean diameter of spring S is thickness of steel in sixteenths of an inch G is constant 30 for square steel G is constant 22.8 for round steel n is number of coils in spring. Example (3) : A spring loaded safety valve 5 inches in diameter is set for a gauge pressure of 90 pounds, but owing to weakness of boiler, pressure must be reduced to 60 pounds; the outer dia- meter of spring is five inches and spring is made of ^ inch steel with 15 coils; what compression must be given to produce re- quired pressure starting with spring slack ? W X d = ^ ^^ ^ 5'x-7^54x6ox4>li-'xi5 " 10^x30 4.932 inches, total com- S xG pression required. From this formula may be deduced the number of coils required, so that a given pressure shall require a given compression, or the load on the valve with a given compression, the diameter of coil or thickness of steel, if the other quantities are given. The most important of these to the engineer is the determina- tion of the number of coils required ; the change in pressure by a given change in compression, and also the determination of the 'J' <■ '■ r"' ': •■• iii 54 total weig"ht bearing down against the valve or the weight re- quired to lift it off its seat when dimensions of spring and com- pression are known. To determine the number of coils required to balance a given pressure with a given compression, we construct from above formula the following : s*xG Where W, d", s*, G and N have same values as in last formula, and C equals compression in inches, result will be required num- ber of coils. To determine pressure at which valve will blow oflf, with a spring of given dimensions and given compression. Formula : s*xG - X c = P, pressure at which safety valve will blow off. a X d"' X N a equals area of valve in inches. To determine total weight holding the valve in place, with a valve of given dimensions and given compression. Formula : xG X c = W, total weight holding valve down. d«xN Reference has been made to every safety valve requiring a given orifice or opening to allow of free passage of sieam, so that increase in boiler pressure shall not take place. It is at the same time just as important that area of valve should not be too great to allow the free discharge of steam. For steam above lo pounds pressure above the atmosphere, the weight of steam that will escape into the atmosphere through an opening one square inch in area is, in 70 seconds, just equal to the pounds in the absolute pressure of the steam per sq. inch. Example: To what height must a 5 inch safety valve rise from its seat to allow steam to escape at the rate of 9,200 pounds per --^aki ■.^' 55 hour, if the pressure on the boiler is 75 pounds per sq. inch above the atmosphere. Since the weig^ht of steam that will escape per square inch in 70 seconds is equal to i^-aujje pressure plus atmospherical pressure, we proceed to find the weight of steam escaping from one sq. in. per hour. . Gauge pressure, 75 Atmosphere, 15 90, absolute pressure. Then as 70 : 60 :: 90 : to the weight of steam escaping per minute. Then, 2 =4628.1^, pounds of steam per hour per sq. in. 70 Then as 4628.5 : 9,200 :: i sq. inch to required area, _" = 1.98 square inches of escape required. , 4628.5 Then if required area is divided by circinnference of valve in inches, result will be distance valve will be required to raise from its seat to allow the escape of 9,200 pounds of steam into the atmosphere. 3.1416 I5.7o8)i.98ooo(.i26 of an inch lift. 5 »57o8 1 5. 7080 = circumference. 126 8 41920 31416 105040 9424^ 10792 1.008 = Lift must.be y^ of an inch. From this, weight of steam escaping into the atmosphere from any orifice may be determined. OHMS LAW. As stated in our last, and following out the principles therein set forth, the current in a conductor varies directly as the pressure or S6 •,,••. potential at the terminals, and inversely as the resistance of the conductor. From this then we j^^et the following formula : (I) C = R This is known as Ohm's law, and is in continual use in the study of formu'.i underlying the principles of electrical enj^ineering". In equation i we have formula for C, when both E and R are known. It consequently follows that we require but a simple transposition in the terms of our algebriiic equation to find any of the quantities E, R or C when any two of them are known. E (2) Thus R which simply means that the resistance is equal to the electro- motive force (E M F) divided by the current, and (3) E = RC meaning that the E M F i. equal to the resistance multiplied by the current. From these equations it will be readily seen that if any two of the quantities E, R or C are given, the third may be found from one of the three equations, and that they are all based on the same law. The energy in an electric circuit is equal to the pressure or potential at the terminals of the conductor multiplied by the cur- rent flowing through the conductor or circuit, and can be ex- pressed in formula as follows : (4) Worwatts = E + C Here we have a simple formula for the purpose ot finding the electrical energy of a circuit or generator when E and C are known. ^ ^ ., , . But it frequently occurs that we must find W when any two of the units E, R or C are known. In equation (3) we have E = R C. 57 With this information before us let us substitute this vaKie cf E in (4) ; we then g-et W (RC)xCor C^ xR = watts Again in equation (i) we have Substitute this vahie of C in equation (4), and we get E- R = watts Following' out tlien the general principles laid down, we get these formula for the determination of the electrical energy in any circuit when any two of the units E, R or C are known, or in other words the capacity of any circuit or dynamo to do work. In our mechanical studies we establish the important fact that the energy cannot be destroyed, and that it will occur either as mechanical force or hept. or both. And when an electrical current is passed through a wire or conductor a certain amount of electrical energy is lost as such, but makes its appearance as heat. Consequently the amount of heat generated must be equal to the electrical energy lost, and must therefore be measured in watts. F^ormula : W = C- R is the formula generally used for the computation of heat generated in a circuit. If the resistance of a circuit and current flowing is known it is only necessary to multiply the resistance of the circuit by the square of the current to find electrical energy lost in transmission and appearing as heat. li I I il STRENGTH OF BOILERS. A STANDARH ht>iler, consltucted in accordance with the Canada Steamboat Act, is assumed lo have a maximum workinji^ pressure of one hundred pounds to the square inch ami be forty-two inches in diameter, and, if made of best refined iron phite, shall be at least one-quarter inch thick, made in the best manner. If boiler is made of steel, a maximum working" pressure of one hundred and twenty-five pounds to the square inch is allowable ; diameter and thickness of plate as above. The tensile strength of the material for iron is to be taken as 48,000 pounds per square incli of section with the grain, and 42,000 pounds per square inch across the grain, and for steel 60,000 pounds per square inch. And when boiler and all joints are con- structed in best manner, four may be taken as a factor of safety. From the foregoing standard it at once becomes apparent that the required thickness of plate varies directly with the diameter of the boiler, and the safe working pressure varies inversely with the diameter. From this we might construct the following formula to obtain the safe working pressure of any boiler : TSx2T D X FS ~ Where TS = tensile strength of material, 2T = twice thickness of plate in inches, D = diameter of boiler in inches, FS = factor of safety, P = safe working pressure. It becomes evident, however, that since plate must be some- what weakened by having holes drilled or punched in it to receive 59 IS )0 DO 1- It 3f n the rivets by which the plates are fastened tojjether, antl that the rivets themselves must have a direct effect on the stren>4"th of the seam, it is necessary first to determine the strength of the punched plate .it the joint as compared with the solid plate, and also the streng^lh of the rivets as compared with the solid plate. The well-known axiom that the strength of a chain Is its weak- est link is borne out here in a remarkable decree, and the weakest part of a boiler is certainly the strength of that boiler. Consequently, before we can determine the safe working pres- sure of a boiler, its required diameter or required thickness of plate, we must first determine strength of all rivetted seams. It is self-evident that the strength of any section of plate must be its width multiplied by its thickness, multiplied by the weight required to break it. For example, let us assume we have a piece of boiler plate one inch in width and one-quarter inch thick, and that it broke when a weight equal to 48,000 pounds per square inch of section had been applied to it. We should require to exei t a force equal to 1" x .25" X 48000 = 1 2000, which is the greatest possible strength we may expect to get per sectional inch of this plate. Suppose, now, we drill a hole in the centre of this plate, we clearly reduce its sectional area and consequently its strength. Obviously, then, both the pitch of the rivets and their diameter must betaken into consideration in computing strength of plate at seams as com- pared with the solid plate, and we might say that width of plate in inches minus diameter of rivets, multiplied by number, and dif- ference multiplied by thickness of plate in inches, multiplied by tensile strength of plate per square inch of section, will equal strength of plate at joint, or p-(dxn)xTxTS = s; and since we want to know what percentage of strength punched i 6o m plate bears to solid plate, we may modify this formula and get the formula re uuired by Board ot Trade Rule : — = percentage of strength of plate at joint as compared with the solid plate. F We now have found the strength of plate when prepared for the rivets, and must now consider the strength of the rivets employed to fill up these holes, so that the operation of making the seam may be completed. As alreadv seen, the plate has been weakened by having had holes made in it. We now prf>ceed to fill up these holes with rivets, and ! need hardly point out ihat if the strength of the plate is greater than the strength of the rivets, and the boiler loaded to the strength of the plate, the rivets will give out b)' shearing across. We endeavor to get as strong a joint as possible, and for this purpose put in hs many rivets as practicable in a seam. Sup- pose, however, we put the whole of the rivets in one row, we have reduced the plate area, and tlie stronger our rivet section becomes the weaker becomes the sectional area of the plate at the joint. Therefore it is customary to divide the rivets into two, three or more rows, as by doing th»s the same strength of rivets is re- tained and the rivets are pitched a reasonable distance apart, en- abling a fair percentage of strength to be obtained in the plate. Then, if we knew the shearing strength of rivets per square inch of section, we may say that d- x .7854 x Ss = shearing strength of rivet when only one row of rivets is used. Then d- x .7854X Ss X N = shearing strength of rivet when two or more rows are em- ployed. Where d- ^diameter squared, .7854 = constant, Ss = shearing strength of rivets, N = number ol rows of rivets. 6i Then, d- X .7854 X Ss X N X 100 p X T X TS = percentag"e of strength of rivets as com- pared with soHd phite. Since both shearing and tensile strength of plate may be con- sidered as equal, we may cancel these and proceed to get strength of rivets by formula adopted by Board of Trade : Where a X X X 1 00 ^ ^ ., r ■ ... — = percentage ot strength ot rivets as compared with ^ ^ ^ solid plate. Where a = area of rivets, N = number of rows, P = pitch in inches, T = thickness of plate in inches. From these two formulae, then, may be ascertained both the strength of plate and rivets as compared with solid plate, and it follows that the least of these percentages is the strength ot the joint. Note : When rivets are exposed to double shear, percentage of strength obtained from foregoing formula may be multiplied by I-75- Example ( 1 ) : Find the strength of plate at the joint as compared with solid plate if the rivets are j4 inch in diameter and pitched at 2}4 inches. P_H -> r - c 80%, P-d 2.5 -.5 X 100 = X lOO: P 2.5 strength of plate at joint as compared with solid plate. Example (2) : Suppose that pilch and diameter of rivets in a double-rivetted joint are same as in example No. i, and thickness of plate equals half an inch, what will be the strength of rivets as compared with solid plate ? n X ci^ X .78f;4 X 2 . '\Qi ,00=^ '—^ xioo = -^- P T 2.5X.5 1.25 strength of rivets as compared with solid plate. = .3144 X 100 = 31.44%, hi 1: 1 1 "1. ■ 1 ! As a rule it is understood that <' imeter of rivets may be same thickness as plate, but with thin plates this rule will not hold g'ood, as in the present case it is evident that strength of rivets at joint is far too weak, and it would simply be absurd to construct a joint on these proportions. To increase strength of rivets we must either decrease pitch or increase diameter of rivets. It is considered good practice to have the percentage of strength at the joint or seam 70% of the strength of the solid plate. We can therefore decrease the percentage of strength of the plate by increasing the diameter of the rivet to 3^ of an inch, and at the same time increase the strength of the rivets. Then, P-d X 100 2.5 - -75 X 100 = 70%, P 2.5 percentage of strength ot plate at seam as compared with solid plate, and .8834 n X 100 = X 100 = 70%, tor I /'J' P T 1.2^ strength of rivet as compared with solid plate. It will be readily seen that the most economical joint is one in which the plate and rivet sections are equal in strength. As al- ready pointed out, if one section is stronger than the other it creates a decided disadvantage, as the weakest part of a joint must be its strength, and in a case like the foregoing we might with advantage put half the difference between the strength of the section on to the weakest section. The easiest way to arriye at this, then, is to equate the formula for the rivet section to that for the plate section : P-d _ d- x.7854Xn P PxT We can now, by a simple transposition of formula, find a pitch that v/ill give equal percentages : -^ ax No. in one pitch , P= +d. ^ ^3 ' Example : What pitch will the rivets of a double rivetted seam have to be so as to secure an equal percentage of strength in rivets and plates at the joints, shell plate being half inch and diameter of rivets ^4 inch ? d- +.7854X 2 Proof : + •75^ .8834 •5 2-50 --75 2.50 •75-' X -7^54x2 1 . 76 + . 75 = 2.50 = pitch. X 100 = 70%. X 100 = 70%. 2.5 X. 50 I will again repeat these two most important formuke, and recommed the student to commit them to memory: (Pitch minus diameter of rivets) X 100 __ equals percentage of strength of plate at joint, as compared with solid plate, and (Area of rivets x No. of rows) x 100 Pitch X thickness of plate equals perce.itage of strength of rivets, as compared with the solid plate. APPLICATION OF OHMS LAW. An examination of the preceding article on Ohm's law estab- lishes three important rules, viz.: 1. The current varies directly with the electromotive force or po- tential, and inversely with the resistance. 2. The resistai e varies directly with the electromotive force, and inversely with the current. 3. The electromotive force varies directly both with the current and resistance. P'or ,)ractical operating engineers, these rules, based on Ohm's law, are the fundamental principles underlying most electrical ! m '^iT- "64 '■ -; calculations. It is important that the principles be thoroughly understood, and I regret that, in a work of this kind, full details cannot be given, for want of space. Before proceeding to an exposition of these principles by mathematical problems, I wish particularly to point out to my readers the desirability of their acquiring literature dealing with fullest details of Ohm's law. Bearing in mind the fact that these articles are written especi- ally for engineers operating electiic plants, I shall content myself with giving principles and formula especially adapted to their requirements. It may be well to mention that whatever is included in a circuit forms a portion of it. Be it the generator itself, converters, meters, or any apparatus in connection with the generation or transmission of an electric current, and the resistance of both line and apparatus, must necessarily be included in resistance of circuit. The resistance of a generator is nearly alwa^•s referred to as internal resistance, and that of the outer circuit or line as external resistance, to distinguish between them, and the two resistances added together from the total resistance of the circuit, or the R of the formula. Example ( 1 ) : An electric generator having an internal resist- ance of 5 ohms and an E.M.F. of 50 volts, sends a current through a line of copper wire whose resistance is 25 ohms; what is the current ? C = -^-, then 5 + 25 = 30 ohms total R, and R 5° 30 = 1.66 amperes. (Rule I.) Example (2) : A difference of potential (E.M.F.) of no volts is maintained in an electric circuit, and a current of 250 amperes is the result. What must be the resistance of the line? R = -^, then ^|g = .44 ohm. (Rule 2.) MHHMMMMR*' 65 Example (3) : A generator having- an internal resistance of i ohm sends a current of 50 amperes through a circuit having an external resistance of 2.5 ohms ? What is the electromotive force of the generator ? E = RC, then i. + 2.5 = 3.5 ohms total K, ••• 3-5x50= '75 volts. PORTIONS OF CIRCiriTS. All portions of a single circuit must of necessity receive the same current, but the electromotive force, or what is usually styled difference of potential, or drop in potential, and resistance, may vary to any extent in diflferent sections of the circuit. Example (4) : A generator maintains a constant E M V of 1 10 volts between its terminals. The terminals are connected to and current is passed through a series of four coils, one having a re- sistance of 50 ohms, one 25 ohms, one 12.5 ohms, and one 6.25 Paying no attention to the resistance ot' the conductors between these coils, what is the E M F between the terminals of each coil? A solution of this problem can best be reached by application of principle laid down in rule 3, viz.: That the electromotive force varies directly with the resistance and with the current. In this case we wish to find E M V at given points on the line, when R alone of coil is known. The total R of the four coils is 93.75 ohms ; calling the coils r, 2, 3, and 4, and the difference of potential at their terminals E% E-, E", E*, we get the proportion. As t^o E* FJ E« E* 93-75 50 25 .. 12.5 •• 6.25 10 volts : Then working out the problem by regular rules of proportion, we get EM F of E' =58.7 volts. EM F of E^=29.3 >, EM F of E^ = i4.7 „ EM F of E*= 7.3 ,, A.n examination of the problem will also prove to the student I H «-:H ■i 66 the theory of the statement that all porlions of a sing^le circuit must receive the same current. Taking", for exaniple, total resis- tance of line at 93.75 ohms, and E M F at terminals of generator at 1 10 volts, and applying rule No. 1, we get E 110 or — =1,17 amperes. C = R 93-75 Applying the same principles to the coils, E% E-, E"' and E"*, we find that current .it terminals of each is the same. ICxample (5) : Suppose the same external circuit was connected to a generator having a resistance of 10 ohms. The E M F of the 50 ohm coil has been found to be 60 volts, what is the E M F at the termina!;-. of the generator, and what would be the E M F of the generator on open circuit. The total R of our coils has been found to be 93.75 ohms, and by rule 3 we demonstrate that, as the resistance of the coil is to the total R of the circuit, so is the E M F at the terminals of the coil to the E M F at the terminals of the generator. Or, as 50 : 93.75 :: 60 : x, and .*. X— 112.5 E M F at terminals of generator. By following rule i, we find the current at the terminals of coil No. 1 to be f 8^= 1.2 amperes. . The total resistance of the circuit is the internal resistance of the g; .75 X .70 = 187.5 jiouiids per square inch safe working" 42 X 4 pressure for steel. Example (2) : Find the required thickness of plate (steel) re- quired in a boiler five feet in diameter, to carry a safe working pressure of 100 pounds to the square inch, sectional strength of a triple rivetted joint being 7o7o of strength of solid pla'e. D X P X FS TS X 7, 60" X 100 X 4 60,000 X .70 = 2T, = 2T- >4,ooo = .571 ~ 2 = .285 inches, or nearly j^ inch, required thickness 42,000 of plate. Example : What diameter should a boiler be when constructed of iron made in best manner and with }^2 inch plates, working pressure to be 200 pounds per square inch, joints and rivet sec- tions having a tensile strength equal to .70% of strength of solid plate, T S X 2T X % 48.000 X I. X . 70 _ 33.600 _ _ .^ ,_ — — — =u = —— — 42 mcnes. F X FS 200 X 4 800 Same boiler constructed in steel : 60,000 X I. X .70 42,000 = <;2.5 inches. 200 X 4 800 Example : F'ind the strain per sectional inch on a boiler 42 inches in diameter, having )4 •"^'^ plate and having a working pressure of 100 pounds per square inch. Formula : 1? X D 100x42 TS^ plate. 2T = 8400 pounds strain per sectional inch of ■Mi 69 STEEL FIRNACES AND FLIES. The Canada Steamboat Act provides that the external workiiij^ pressure to be allowed on plane circular steel furnaces and flues when subjected to such pressure, when the long"itudinal joints are welded or made with a butt strap, shall be determined by the following formula: 90,000 x the square of thickness of plate in inches ^(leng^th in feet+ i) x diameter in inches equals the working- pressure per square inch, provided it does not exceed that fovuid. by the following formula : 8,000 X T" W' T" thickness in inches. D" diameter in inches. The length to be measured between the rings, if the furnace is made with rings. Example : Find the working pressure of a circular flue 36 inches in diameter, 6 feet long and mide of ^ inch steel plate. 90,000 X ^ - _ go, 000 X . 1406 _ 1 2654 (6+0x36 7x36 252 50 pounds working pressure Check : ^'°°° x T'^ 8, 000 x .375 = 83.3 lbs. D" 36 The collapsing pressure of a plane circular furnace tube is found by the following formula : 806,300 X T'^ dTl ^ When T equals thickness of plate in inches. D equals diameter of flue in inches. L equals length of flue in feet. Example: What is the collapsing pressure of a furnace tube whose diameter is 36 inches, length 6 feet and thickness of jplate ^^ inch ? 806,300 X .i4o6_ 1 13,365.78 36 X 6 216 • ■ J'J".■^•/"_ .,,0, -> 5 24 . 84. p 70 CORRUGATED STKKL M KNACKS AND FLUES. Steel flue furnaces, when new, corrug"ated and niachino made, and practically true circles, the workinij' pressure is found by the followinwf formula, provitled that the plane parts at the ends do not exceed six inches in length, and the plates are not less than i'c of an inch thick and furnace made in one lenj^th. 12,500 X T" = working pressure. And for corrugated iron furnaces made similarly the following formula can be used : 10,000 X T" \r working pressure. Example : Find the working pressure allowable on a corru- gated steel furnace flue 42 inches wide, 7 feet long and -V^ thick- ness of plate, 1 2,500 X. 375 4^ = 1 1 1.6 pounds. Find the working pressure allowable on same furnace con- structed in iron. 42 = 89.3 pounds. DIVIDED AND SHUNT CIRCUITS. A conductor from one terminal of a g-onorator may be tliv'uleil into any number of divisions or branches. Each br.'inch or division may vary in resistance, and ihey may all unite on reach- ing^ the other terminal. E' C = 50/? mba 4 Or /^ jj <> a) II Fu;. 2. R Example 6 : A portion of the circuit connected with generator G in Fig. 2 consists of 4 parallel conductors, A, B, C .'ind D ofA=ioo ohms; 6 = 75 ohms; C = 50 ohms, and = 25 ohms, what will be the ratio of current passing through the circuit which will pass through each conductor. According to Rule i the current passing through each of the con- ductors A, B, C and D will be inversely proportionate to its resist- ance. .*. As A Or to simplify : B : C : D As A B C D D U 1 100 75 50 1 75 fXf 1 5-5 w 7^ That is, that the ratio which current passinjf throui^h conductor A be.'irs to current passing throujfh conductor I) is the same us the ratio tfiat the resistance of conductor A bears to R of conductor 1), am' so on fov all the other conductors. Example 7 : Supposing' the current passing" through terminals of generator, and consei|uently through circuit, to be 50 amperes, what amount of current will pass through each of the branches, A, H, C and D, i»i foregoing problem. To determine the amount of current that will pass through parallel circuits of different resistances, take the resistance of each branch in ohms as a denominator, having i as a numerator. Reduce the fractions to a common denominator and add together the new numerators. Take the sum of the numerators as a new common denominator, and the single numerators as new numera- tors, and new fractions will express prop>rtional currents piissing through portions of circuit as units of one. 3.4.6. 12 Then 1 hxi A ?V jV 300 And sum of numerators equals 25, using this as per rule 3.4.6. 12 ^5 1 1 .'. current passing through branches expressed in units of one must equ.'il : A = tj'V ; B = tj*^ ; C = .//j ; D = ^f . Total current passing through circuit is given as 50 amperes. Then current passing through A = /7f X5o = 6 amp. B = /-X50=:8 amp. C = Ax5o=i2 amp. r) = H X 50 = 24 amp. It will be observed in Fig. 2 that current passing through cir- cuit first passes through conductor E', and when parallel branches are reached four paths are provided for its passage, when it again unites on conductor E* '. It is quite evident that the more paths there are provided for the passage of the current the less resistance will be offered. 73 This brinjj^s up a problem as to resistance offered by llie parallel branches of a circuit as compared with a sinj^'le conductcr. It is tjiiite clear that we cannot summari/.e ov jidd the resist- ances of each parallel branch together. If branch A had only been provided, then resistance of A would have been the resistance of that portion of the line, but addition of other branches clearly reduces resistance of eacli branch to flow of current by providing' another path for its passage. In dividetl circuits the resistance of the combined branches is expressed by the reciprocal of ihe sum of the reciprocals of the resistances. Example S : l^'ind the resistance of the combinetl branches, A, B, C and P, as set forth in foregoing- examples. The reciprocal of resist;ince is conductance expressed usually as Mhos, a derivate of the word Ohms. The reciprocal or conductance of the four branches then is : I iff + 7'.> + s*« ■»- i'.'. = nVrr or fi'g Mhos. The resistance of the combined branches is as 5 : 60— 12 ohms. Application o( Rule 3 to this problem proves that the E M F on each of branches is equy.1 600 volls. R of A=: 100 ohms and 0=6 amps. E M F 600 volts. R of B= 75 " " = 8 " ♦' " 600 R of C= 50 " •' =-12 " " " 600 R of D= 25 " ♦' =24 " " " 600 And combined resistance of A, B, C, D—12 ohms combined. C = 50 amps. E M V 600 volts. Perhaps a clearer method of arriving^ at the combined resistance of parallel circuits is to use the formula Rx R' < ( k 1 R R + R Wliich is based on the principle that the combined resistance of two parallel circuits can be found by multiplyint^ their resistances tog^ether and dividing the product by the sum of their resistance. 74 By ihis meihod, combining A and B we tjet "— ''' = 42.8 ohms. ^ » & f> 100475 Combining' C and D we get ^^ — = 16.7 ohms. 50+25 r.,, .... , ^ ^ 42. boiler pressure must not be allowed to exceed 27.27 pounds per square inch. Example : The stays of a boiler are 10 inches apart, and one of them bteaks, throwing- more stress on the four surrounding- stays. The stays are i^s mch in diameter, and the boiler pressure is 50 pounds per square inch, what extra stress will be placed per square inch of section of stays if area supported by each has been increased by 'z^, and what must the boiler pressure be reduced to so that stress per square inch section of stay shall not exceed original stress. Stress held by each stay equals — I o X 10= 1 00 X 50 = 5000 pounds. Sectional area of stay equals— ^ 1. 125X 1.125 X .7854 = . 994 square inches, stress per square Inch of section before the break = 5000-^.994 = 5030 pounds. Then stress pe- square inch of section affer the break = 5030 \- ^3 of 5030, or 5030 i 1676.66 = 6706.66 pounds. Stays before break supported 10x10=100 square inches of surface, and after the break they are called upon to support J/j more, or 133.33 square inches. Origiii.'ll stt-bss per square inch section of stay = 5030 -^ 133.33 = 37.7 pounds per square inch, to which point pressure must be re- duced so that original stress on stays may be maintained. Example : What Is the total pressure on the flat bottom of a boiler 18 feet 6 inches long by 6 feet wide, Uie pressure of the steam being 30 pounds per square inch, and the depth of water 10 feet 5 inches. Find also the required number of stays i|^ inches in diameter, and what diameter they must be pitched apart when the stress per square inch of section of stay shall not exceed 6000 pounds. Take a column of water 1 foot high and i square inch in area as weighing .434 pounds. 10 feet 5 inches equals 10.416 feet. ifiil if 78 .'. 10. 416X .434 = 4.51 pounds pressure per square inch through weight of water. Then 4.51 -+-30=: 34.51 total pressure per square inch on bottom of boiler. The boiler is i8' 6" by 6'= 18.5 x6= 1 13 sq. feet area. 1 13 X 144= 16272 area of boiler in square inches. 16272x34.51 =: 561, 546. 72 pounds total weight bottom of boiler is called upon to support. Area of stay equals 1.5- x .7854= 1.767 square inches. 1.767x6000 - 10602 pounds weight that one stay is capable of holding up. 561,546.72 -^ 10602 = 53 nearly number of stays required. Or we might say since each stay is capable of supporting 10602 pounds, 10602 — 34.51 =307 square inches area of plate each stay can support. 16272 total area of boiler -f 30753 number of stays required. ^'307= 17.5214 inches distance from centre to centre of stay. ■!^- DROP IN POTENTIAL AND SIZE OF LEADS FOR MULTIPLE ARC CONNECTIONS. Subsidiary leads or branch leads are taken from larg^er sized mains of constant E.M.F., or from terminals of generators with constant E.aM.F. to supply current to one or more lamps, motors or otlicr appliances requiring a constant K.M.F. There is a drop of potential in the leads to be provided for so that the appliances may have to work at a reduced E.M.P\ The E.M.F. of the leads is known, and the required E.M.l*'. of the appliance to be supplied with current, also its resistance, and a rule is required to calculate the size of wire in the lead to secure proper results. The resistance of the leads supplying any lamp or appli.mce for a desired drop within the leads is equal to the rerriprocal of the current of the lamp or appliance multiplied by the desired drop in potential expressed as volts. This principle is based on the fact that the drop in potential in portions of circuits varies with the resistance. Example to : A i lo-volt lamp having a resistance of 220 ohms is to be placed 50 feet distant from a main having a constant E.M.F. of 11:; volts. What mu st be the resistance of the line to maintain a constant E.M.F. of 1 10 volts at the lamp The lamp current is found by the formula : C = R 1 10 220 = .5, or I2 ampere The reciprocal of the current then is This multi[)lied by desired drop 5 volts = f x 5= 10 ohms, required resistance of leads. For two or more lamps in parallel similar rules are applied. In this case the E.M.F. of the terminals or main leads, the fac- 1;' I t 't I ; I 80 tors of the lamps, and their distance from the point of connection witli the main leads require, to be given. Kxample 1 1 : A pair of subsidiary leads ; e to be run a distance of 150 feet from main leads, and to carry current for ten 50-volt lamps having a resistance of 100 ohms. The main leads have a constant E.M.P'. of 55 volts. What is the resistance required in subsidiary leads, and what size of wire B & S gauge ? The combined R of lamps is found by formula : R Then \'\f = 10 ohms, combined resistance of 10 - 100 ohm lamps in parallel, ■?^=5 amperes current to be supplied to lamps. The re- ciprocal of 5= ix 5= i ohm resistance required by line. Length of lead 150 ft. X 2 = 300 ft., total length of line. Required resist- ance I ohm -^ 300 = .0033 ohms per foot, equivalent to No. 14 gauge wire .IS per table. Or this may be worked out on the principle that the resistance of the leads is equivalent tp 'le combined resistance of the lamps multiplied by the percentage of drop and divided by 100 minus the percentage of drop ; whic!. we can express in formula thus, using X as representing the required quantity : R X %" ^^-100-% The percentage of drop Is found by dividing required drop in E.M.F. by initial E.M.F. on mains, and ^\=g%. The ret|Mlfed resistance of the leads then is -^15'= combined R of lamps* 10x9 90 = =1 ohm, required R of leads. 100-9 90 sTREN/rfH or noiuuiB. The Steamboat Inspection Ail, 1882, ss. 4, provides "that the areas of diagonal stays are found in the following manner : " Find the area of a direct stay needed to support the surface, multiply this area by the length of the diagonal stay, anvl divide 8i the product by the leng-th of a line drawn at right ang-les to the surface supported to the end of the diagonal stay ; the quotient will be the area of the diagonal stay required. Example : F^ind the area required in a diagonal stay supporting I square foot of surface, boiler pressure being 75 pounds per square inch, length of diagonal stay 12 feet and length of line 9 feet, stress allowable per square inch of section on direct stay being 6,000 pounds. 12 12 144 square inches surface supported. 75 720 1008 10800 total stress on direct stay. 1 0,800 -r 6,000= 1.7 1 square inches, required area of direct stay. 1.7 1 area of direct stay. 1 2 length of diagx>oa.l stay. 20.52 = 20.52 -^^ 9 length of line = 2. 27 square inches, required area of diagonal stay. When the tops of combustion boxes or other parts of a boiler are supported bv solid rectangular girders, thi following formula may be used foi the purpose of finding the working pressuie to be allowed on the girders, assuming that they are not subjevted to a temperature greater than that oi' the steam and are supported by hajiging stays. Favrmt.^ _ C X d'^ X T (VV-P) i TxT""^^^ ^^ pressure. Where W = width of combustion box in inches, P^=pitch of supporting bohs in inches, I>= distance between the girders from centri* \o centie in inches, L = lenglh of girder in feel, M •^ if 5 I S2 1^ 1,;! d = depth of girder iti inches, T = thickness of girder in inches, C = 5oo when girder is fitted with one supporting bolt, C=/5o when fitted with two or tliree, C = 85o when filled with font. The working pressure for tiie supporting bohs and plate be- tween them is determined by rules for ordinary stays already re- ferred to. The pressure allowed on plates forming flat surfaces is found by the following formula : Cx(T+i)- S-6 = working pressure per square inch. Where T — thickness of plate in sixteenths of an inch, S = surface supported in square inches, C=ioo; but when the plates are exposed to the impact of heat or flame, and steam only is in contact with the plates on the opposite side, C must be reduced to 50. Example : Find safe working pressure of a flat-bottomed boiler whose stays are pitched 15 inches apart and thickness of plate is '4 inch. C + (T+i)- ioox(8-fr-) Sioo = 37 lbs. safe working [pressure. S-6 225 - 6 219 To finti required thickness of plate we must reconstruct the formula : S - 6 X P = (Tm)'^ and VT+i=T. Example: Find the required thickness of plate for a flat-bot- tomed boiler, vvliose stays are pitched 12 inches apart and steam is per s(i prei 50 poi q' ?ptl boiler is 7 feet. Also, what must be the diameter of slays if they are not allowed to carry more than 6,000 pounds per square inch of section ? 83 Pressure due to water = .433 X 7= 3.031 lbs. Pressure due to steam = 50. Then Total pressure per square inch — 53. lbs. S-6xP (144-6) X 53 7314 ^73-'4- C 100 " JOG And \/73' '4~^'55' '*^'55 ~ ' — 7'55 *^'* ;\|» required thickn».'ss of plate'in sixteenths or thirty-seconds of an incti. Stays are pitched 12 inches apart, and therefore must support a surface of 12 X 12= 144 square inches. 144 X 53 = 7.632, total woiirht each stay is called upon to support. 7632-^6000 stress allowed per square inch of section of stay = 1.272 square inches, required area of stay. '\^'i.272-f .7854= 1.25 (nearly), required diameter of stay. It sometimes occurs that the stays of a boiler are to be fixed with cottars, and it is necessary to know what size the end of the stay must be swelled to so as to have the same streng-th as the stay. For this purpose the following formula is used : .08 .4 X Where d = diameter of stay in inches. D = increased diameter. N=:depth of cottar in terms of its width ; that is, if cottar is Yz an inch wide and 1J2 itiches deep, X would be 3, since depth of cottar is 3 times the width. Example : The stays of a boiler are to be fixed with cottars ^ an inch tliick and 2 itn"hes thick, the diameter of stay being- i^ inches, what size must the end be made so as to have uniform strength with stay? D— (1+^ — + -~)xi.5=:(l 1 .02 + .2) X 1.5= 1.83 required diam- \ 4 V4/ eter of end of stay. Example 12 : In P'ig-. 3 we have represented a pair of mains on -( 1 -i — + N i r"' ■I which we have to connect four groups of lamps, consisting of five lamps each connected in multiple. The lamps have each a resist- ance of 200 ohms. The E.M.F. of the terminals to which leads are connected is iio volts, and it is desired to allow a drop in potential of 10 volts, to be divided equally between each of the four groups of lamps. What must be the resistances of the four sections of wire l-* R='3ZS % 3 5 9 -jy^ 8 S Fig. 3. Commencing at group i, we have an E.M.F". of 107.5 volts, at group 2 105 volts, at group 3 102.5 volts, and at group 4 100 volts, with a uniform drop of potential of 2.5 volts between each of the groups. Commencing the calculation at the extreme end of lead, or at group 4, we have 5 lamps connected in parallel, each with a resistance of 200 ohms. Then combined R of group 4 = -a<'=4o ohms, and a total current of W"— 2.5 amperes. The re- quired R of section 3 to 4 then is \% x 2.5= i ohm. Taking now group 3, calculating by similar methods, and bear- ing in mind the fact that the combined resistances of the whole of the groups must be the same, since the number of lamps in each group are equal, total current of group 3 then is 102.5 40 = 2.56 amperes, And since the current required for group 4 must pass through [the wire supplying group 3, we get : Current of group 4 = 2.5 amperes, (i a it ^-2,^5 << Total current wire 2-3 = 5,06 '* 85 The required R of section 2 to 3 then is equal to Hll^ 2. 5 = .494 ohms. Taking now j^roup 2 and calculalinj^ in exactly similar maimer, ^^=2.(i2 amperes, and 2.62 + 2.56+2.5-7.68, total current pass- ^ ft.. si eu^-' <^ II Rz^4l0-^^i j/y^.S^y ofv^ Rr.,^9^e'h^y I ^^>J/5 ^t ;i. ;c 3c d"^/'' R I. 0-7irrr E g//Q ir(rUb £=/ors ^/ C=to 36 =y-6s 1^ (I o -X- e = io5 V C=5.C>6 £ =/o?JS V C= fc &" C = Jl-S" eUf^/Ls &^^ 'oZ )f X f u X t'/l. ^^o t-cTo id-i Fig. 4. ing- on wire section i to 2. 1^2 ^ 2. 5 = . 325 ohms, required R sec- tions I to 2. •07-5 Group I = 40 = 2.68 amperes, and 2.68 + 7.68= 10.36, total C passing on wire section o to i. j'oYtv ^ 2.5 = .24i ohms, required R sections o to i. Therefore we find we require, to meet conditions as set forth in our problem, a wire varying; in resistance and consequently in area, as shown in P'ig. 3, and where R of section of wire o to i = .241 ohms. (t 1 to 2 — .325 2 to 3= .494 3 to 4= 1.000 IMAGE EVALUATION TEST TARGET (MT-S) '^ 2^ /. i// <; <;^ ^^. / i/.A Ue % 1.0 I.I .- ^ IIIIIM 1.25 1.4 1.6 P>^ ^'9' %^ # # 0/%?- Photographic Sciences Corporation 23 WEST MAIN STREET WEBSTER, N.V. 14580 (716) 972-4503 S lb V % ^q^- ^\ V .^ ^"^^ ''''.i^'^ T'^ # '^ ip. m 86 These resistances, divided by twice the lengfth of one side of lead, will equal R per foot required on lead. Fig-. 4 shows the whole of the results of our previous problem in detail, and at the same time it will be seen from diagram that this method of computation can be applied to almost any system of distribution on the two-wire principle, and need not here have further reference. i CALCULATION OF WORK DOXE BY PUMPS. Rule : To find the contents of the pump when full, find the area of the cylinder in inches, multiply by length of stroke in inches, and result will be capacity of pump in cubic itiches of water each stroke. Rule : To find capacity of pump per hour, first find contents of cylinder each stroke, then multiply by strokes per minute, and then by 60 ; result will be capacity of pump per hour in cubic inches ; to reduce to cubic feet divide result by 1728. Example: Find the contents of a boiler feed pump, stroke being- 24 inches and diameter of cylinder 6 inches. Formula : D- x .7854 x L = contents ; 6- x .7854 = 28.2744, area in cubic inches ; 28.2744 x 24 = 678.5856 cubic inches, contents of pump cylinder when full. Example : Find the capacity per hour of a boiler feed pump in cubic feet, diameter of piston being 4 inches, stroke 6 inches, and pump making- 75 strokes per minute. 42 X .7854= 12.5664 square inches, area ; 12.5664x6 = 75.3984 cubic inches, contents per stroke ; 75.4 X 75 = 5655 cubic inches per minute ; 5655 X 60 = 339300 cubic inches per hour ; 3393004^ 1728. = 196.35 cubic feet of water, capacity per hour. DETERMINING THE REgUIRED SIZE OF BOILER FEED PUMPS. This question, as practical eng^ineeis will know, covers a wide range of subjects, and it is particularly hard to lay down a hard I'lli ^7 anil fast rule adapted to every condition of service. It might be assumed that the quantity of water accounted for as being- used within the cylinder of an engine would be a nearly correct basis on which to arrive at the required capacity of the pump. This, however, for many reasons, is so far from being correct that I have decided not to refer at len^tli to this method of calculation. Clearly, a boiler feed pump should have ample capacity for all calls that are likely at any ti-ne to be made upon it, and with the quantity of water we may he called upon to evaporate per minute or hour before us, we are enabled lo arrive at a fair approxima- tion of the required capacity of the pump. Even this must be coupled with a good deal of practical common sense, and pro- vision must at all times be made for leakage on the boiler pnd its accessories, and leakage and s'ip within the pump itself- Example : Find the required capacit}' of a boiler feed pump for three boilers v«^liose furnaces are 3 feet by 6 feet, coal consump- tion 15 pounds per square foot of grate surface per hour, and evaporation equal to 10 pounds o( water per pound of coal. 6 feet 3 feet 18 square feet surface in each boiler 15 pounds coal consumed per hour 00 18 270 pounds of coal per hour each fMrnace 3 810 pounds, total coal cv. nsumed per hour 10 8100 pounds of water evaporated per hour 8 100 -=-62.5= 129.6 cubic feet of water per hour 129.6 4 factor of safety 518.4 cu. feet of water per hour for safety, after allowance for slip, leakage, etc., required capacity of pump. Whr.t must be the diameter of a double-acting duplex steam 88 pump making- loo strokes per minute and liaving a stroke of four inches to comply with above requirements ? 518.4 -^ 60= 8.64 cu. feet per minute ; 8.64 -^ 100= .0864 cu. feet per stroke ; .0S64 X 1728- 149.3 ^'"' i'it:hes, required contents of pump ; 149.3-7-4= 37'3-5 ^'^'- iiit'hes, required area of cold water piston ; 37-325 ^-7854= 47-5' and A^/'4y.:5= 6.88 inches, required diameter of punp piston, or say, 6^ inches. Then, to safely comply with the conditions set forth, we shall require a duplex steam pump making 100 displacements per minute, with a 4-inch stroke and a cold water piston diameter of 6J^ inches. MISCELLANEOLS QUESTIONS. To find extra pressure required to dischargee water from a given orifice : — Formula : T- D^ 2000000 d" B- Where T = travei of plunger in fee. per minute, D = diameter of plunger in inches, d^diameter of delivery valve, " B = breadth of opening or lift in inches. Example : The cold water piston of a pump is 4 inches in dia- meter and has a travel of 150 feet per minute. The delivery valve is 2}4 inches in diameter and has a lift of )^ of an inch. What extra pressure is required to discharge the water ? T2 D* 150- X4^ 5760000 2000000 d- B'^ 2000000x2.5 X.25- 781250 5760000 -f 781250 = 7.37 pounds. To find velocity at which water will travel through the discharge 89 pipe of a pump. The velocities are in inverse proportion to the area, or what amounts to the same thing-, the velocities are in in- verse proportion to the square of the diameters. Then for the purpose of deiermining- the ratio of velocity be- tween any two pipes we may construct the following" formula : Where D equals diameter of plunger, d equals diameter of pipe. And when the speed of the plunger is known the velocity of the water in the discharge pipe may be determined by formula : D^xT Where D = diameter of plunger in inches, T = travel in feet, d = diameter of dischargee pipe in inches, V = velocity of discharge in feet per minute. Example : The plung-ers of a pump are lo inches in diameter and have a travel of loo feet per minute. At what velocity will the water travel through a discharge pipe 2 inches in diameter ? Then D'^ T 10** X 100 loooo -— r— = ; = = 2i;oo reet per mmute. d- 2- 4, ^ *^ The work done due to the energy of motion of a moving body is represented by the formula : W V^ 64 Where W equals the weigfht, V equals velocity in feet per second. Example : The piston of an hydraulic ram is 12 inches in dia- meter ; water in feed pipe has a velocity of 2,000 feet per minute ; feed pipe to ram is 3^ inch. What is the energy of ram per pound of waier used ? Velocity in feet per second equals 2000 -6^ = ^^'^^- . ■: I i f- >sm k L. 90 It has already been shown that the velocity of water in pipes depends upon the areas or di-imeters squared ; consequently la'* ■V .75^= 144 -f .5625 = 256. That is, 256 is the ratio of velocity of water in feed pipe as compared with the velocity of the w-^ter in the rani. Therefore, if the water in the ram moves at the rate of 1 foot per second, the water in the feed pipe must move at the rate of 256 feet per second, and the amount of work done is the same in each case. The difference in areas causes the ram to move only i^l^ the speed of the pump, and what the ram loses in speed it must gain in force, since energy is indestructible, and the pressure exerted by the ram must be 256 times greater than that in the pipe to make up for loss in speed. Energy of motion in pipe then equals WV' ix33.3.f 17.35 ft. lbs. 64 64 Then the work done by ram per pound of water used equals 17.35 + 256 = 4441 -60 foot pds. per pound of water used. The pressure due to velocity is found by dividing the square of the velocity in feet per second by the constant 148.3. Example : The piston of an hydraulic ram is 6 inches in dia- meter ; velocity of water in a ^-inch feed pipe equals 2,500 feet per minute. Wha;. is the work done by the ram per pound of water used, and what is the pressure per square inch due to velocity, and if the energy of the water had been turned into heat what would be the rise in the temperature of the water ? V^elocity of water in feed pipe per second equals 2500 60 ^4'-33. and 6- X .5^ = 36 + .25= 144, ratio of velocity in ram as compared with feed pipe ; W V2 I X 41.33- .. r , , e ,- , c = -^ — — =26.69 foot io3. energy of ir.otion per pound of 64 64 water in feed pi pie ; 26.69 x 144 = 3843.36 foot pounds per pound 9« of water used by mm ; V- = 1708.16, and prossuie due to velocity ill pipe equals 1708. 16 = 11.51 pounds per square inch. Then the pressure on the rani must equal 1 1.51 x 144= 1657.44 pounds per square inch. The mechanical value of a British Thermal Unit (BTU)is equivalent to raising- i pound 772 feet hig-h in one minute, or what is the same things, raising 772 pounds one foot high in the same period of time ; the-efore a raise of 1° F. in the temperature of a pound of water equrls 772 foot pounds of energ-y. 26.69 energy per pound of water in feed pipe. 772^ ■■ • eqivAls .0345° F. increase of temperature of water in feed pipe. Then 3843.36 ,0 ,' . ^~r;." =4.98" F. rise of temperature in ram. 772 ^ ^ ' Then if the whole of the energy of the ram had been expended in heat it would have g"iven off sufficient heat to have raised the temperatu-e of each pound of water 4.98' Fahrenheit. Itl - ! : ! '.<■ •H J REQUIRED SIZE OF LEADS IN QRCULAR MILS. A Mil, is iVrrff of an inch, and written decimally .001. The area of a circle ioVjo of an inch in diameter is termed a circular mil, and a g;reat many wire tables express the area of the cross section of a wire in circular mils written symbolically C. M. Rules for the sizes of wires as met with in enj^^ineer- ing" practice for given resistances are often based on circular mils, and include a constant for the conductivity of materia, of which wire is composed. From this, then, we can construct a formula for the calculation of the resistance of wire of whatever material composed, so long- as we know the specific resistance of the material. Commercial copper wire of 90% purity, one foot long and one C. M. in cross section, is said to have a resistance of 10.79 t)lims at 75' F. (appro^:imate). In accordance with the rule that the resistance of a circular conductor varies inversely with the square of its diameter and directly with its length, we can construct the following well-known formula for the determination of resistance of copper wire : 10.79 X L R d- Example(io): A commercial copper wire one-half an inch in diameter has a specific resistance of 10.79, what is the resistance per foot ? ^ inch = .500 mils. .500^ = .250,000. 10.79 -r .250,000 = .000043 ohms per foot. Example (11): A copper wire 5,000 feet long, with a cross sec- tion of 8,000 CM., what is its resistance? 10.79 X 5,000 8,000 = 6.743 ohms. 93 The required cross section of a wire in C. M. is equal to its length divided by its resistance and multiplied by 10.79, or L CM. = -j^ X 10.79 The required cross section of a pair of leads in CM. for a given drop is found to be equal to the product of the let;gth of leads multiplied by number of lamps (in parallel) by 21.58 by 100, minus the percentage of drop, antl the whole divided by the resistance of one lamp hot multiplied b) the percentage of drop allowed. L X 2 1 . 58 X N X 1 00 - % CM. ord2 = or what is the same thing. Rx% 10.79 x2xLxN 100-% V/ . iVl • — j^ ^ 0/ Example (12): Ten lamps are to be placed in multiple at the end of a double lead 100 feet long. The resistance oi each lamp when hot being 220 ohms, what must be the sectional area of the wire if a drop of 5% is allowed on E.M.F". ? 2 1 . t;8 x 1 00 X I o 1 00 - s — ^ = 98x ^=:i87^CM 220 ^ 5 ' Based on this and following out the principles laid down in Ohm's Law, the following formula is often given as a ready means of deter- mining the required size of wire for house or secondary incandes- cent circuits : 2i.58xLxNxC CM. = — ^— f L v Where CM. = Area in circular mils. // L. = Length of one side of lead. f, N. = Number of lamps. ff C. = Current required by each lamp. ff L v = Number of volts per lamp loss in line. When lamps or groups of lamps or other appliances are placed at different distances from the generator, apply principles laid down in example ; or, roughly stated, determine first the size of i « I: fi 94 wire reiiuircd for each lamp or i^roiip, as if on independent cir- cuits, starting" from (he dynamo, then combine all wires running in same direction. DETERMINATION OF THE MEAN PRESSURE THROUGH- OUT THE STROKE WHEN USING STEAM EXPANSIVELY. Considering^ recent advances in modern engineerings and im- proved appliances at hand, an article on this subject is perhaps superfluous. There are, however, such iincide exactly with and intersect point of cut-off. To do this we first divide the cylinder into an equal number of parts by subtracting the numerator from the denominator of the point of cut-off expressed as a fraction, and if the result is an even ii< o CD 00. , . M SD' ^ 10; «r>; ;> ' ' : : ! Si 6\ 7\ I I /#[ // I a Fig. 6. number above six, the denominator of the fraction is the number of equal parts into which the cylinder can be divided so that one of the ordinates will exactly intersect the point of cut-off. Example : VVith steam cut off at {•■, of the stroke, what number of parts must the cylinder be divided into ? As per rule, 15-3=12 — an even number above six — therefore cylinder must be divided into 12 equal parts. It will, however, very frequently be found that when the numerator is subtracted from tin* ilonoininator that eitljer ati odd nunilu'i or an even mini- ber less ttian six is the resuh. In either ease, double, liebie or quadruple botli tlie numerator and the denoniinaior, and if this does not answer, inerease fraction until you jfet a fraction ^ivitijj the desired result. Example : Suppose steam fs cut off at ^ stroke, into how many equal parts must cylituler be divided? Proceedinjj; as per rule, 3 - i =2, an even number less than six, which will not answer. 1^x5 = -\, which is still too low ; we continue the process until Y we reach ^ X 1= ,V= 12 - 4 = 8, an even number hig-her than 6, and cylin- der can then be divided into 12 equal parts. Fig. 6 then represents a cylinder, and we proceed to divide into 12 equal parts, with cut-off taking place at ', j of the stroke. Each of the dotted ordinates in this tlia^^ram then represents the position of the piston expressed in j'r.ths of piston travel. I\)int of cut-off, or J,^ of stroke, will equal 4 of these parts, and the pressure of steam at ist, 2nd, 3rd and 4th positions of piston re- mains constant. When piston is in position. A, B, at 4, eut-oflf takes place, and at Q, R, exhaust valve opens. If steam then was expanding' under true isothermal conditions, the lines, c, d, e, f, g, h, etc., show the gradual decreasing pressures of the steam due to ex- pansion and pressures represented by letters, A, B, Q and R, show the total value of the steam during expansion. To find the pressure of the steam at any one of the positions of of the piston during expansion, multiply absolute initial pressure of steam by number of ordinate at point of cut-off, .ind divide this result by the number of ordinate at which pressure is desired. ii ' ■f^h I .iili i 98 E;:;iniplc' : Vvith steam ;ii..rtittO(I ;it 80 lbs. j^auj^e pressure, fiiul llie pressure al each of the ordinales in tiiaj^^rain. 80+ I5 = 95» absohtle pressure. 95x4 = 380, vahie of stearo previous to lut-on". Then pressure nl C D = ''|^ = 76. pounds. K L=»«'> = 42.22 n n " OP=-V,"=34-54 :i«?r _ 31.66 To find total value of stea ni durm^^ expansion we require to find area of space enclosed by A, H, vj and K. I''or liiis purpose we atlopt the Simpson rule, which is : To ihc first and last ordinates add four times the sum (^i the even t)rdin- ates and twice the sum of the odd ordinates; one-third of this sum equals the area. Then a or A B = 95 PO vmUs. 5orCD = 76 x 4 = 304 6 or E F = b5 x2=:i3o 7 or G II = 54. 28 X 4 = 2 1 7. 1 2 8 or I J =47.5 X2= 95 9 or K L = 42. 22 X4= 1 68.88 10 ;»r MN = 38 X2= 76 11 or O P = 34. 54 X 4 = 1 38. 1 6 12 or QR 31.66 3 I »255 ,82 Value d-irinjf expans sion ion, 418.60 Before exp; n urmg' 380 pounds. 418.60 n Value durinv;' whole stro!-o, 798.60 09 If lunv, wo clivitle by inimlHT of ortliiiatos used, we j^'et mean pieshure against the piston throiij;Iioiil the stroke. 79H.60-;- 12=66.55 pi>unds. it the eng'ine piston was runninj^- ai^ainst a perfect vaentnn, then mean pressure throug-liout the stroke wouki be the mean effective pressure on which to c;dculate power devekipetl by any etig'ine in doing' work, but this rarely, if ever, liappens ; therefore the ab- sohite back pressure against the piston must be deducted, and we get Mean pressur l)ack pressure = mean efTective pressure. Example : F'irid mean effective pressure on the piston of a non- condensing eng'ne when ti ean pressure is 66 pounds per square inch anil back pressure two pounds above t!ie atmosphere. 21 15—17 poimds absolute back pressure, and 66-17 — 49 jiounds mean effective ^)ressure of steam on piston. When jMincin'os of calculatiop are understood, formula for cal- culation can '-e considerably shorteneil by nse of logarithms. 1st. The hjperbolic logatithinof ti>e ratio of cut-off increased by I ami multiplied by terminal presstne equals mean pressure. 2nd. The liyperbolic logarithm of the ratio of cut -off increased by one and multi{)lied by initial pressure, and result divided by ratio of cut-ofi', equals mean [pressure. 3rd. Secoiul rule minus absolute back pressure equals mean effective pressure throughout the stroke. Example of Rule 1 : Cut-off takes place at '(of stroke; '.lie ratio of cut-olf therefore is 3-f 1 =3, and the hyperbolic logarithm o( 3 is 1.09S61, .'. i.oc)H I I X 31.6 = 66.39 pounds, mean pressure. • Kxample of Rules z and 3 : 1.098+ I 95 ^ ^ """ — 66.4 pounds, nu^an pressure. 1.098 f I 3 95^ 7 — 49.4 pounds, mean efll'eclive pressure (M.E.T.) R'l lOO In addition to finding the mean pressure by process of calcula- tion, we require also to find the mechanical efficiency gained by cutting off steam in comparison to steam being admitted Juring the whole of the stroke. This can be found by dividing the mean pressure by the terminal pressure absolute. Then 66.4-^ 31.6 = 2.098 ; or expressed briefly, the mechanical efficiency is the hyperbolic logarithm of the ratio of cut-off plus i. Finally, on this subject, we want to find the co-efficient of efficiency or a number expressing the practical efficiency of the steam, including the effect of expansion as compared with the duty of the same steam without cut-off or expansion pad loss by back pressure. Rule : Mean effective pressure X Length of stroke Absolute pressure X (Length of admission + Clearance) = The co-efficient of efficiency. Example : Find the co-efficient : Gauge shows 80 poimds ; stroke 12 inches, cut-off taking place at ^ of stroke, and mean effective pressure is shown to be 49 pounds, piston having )4 '"^h clearance. 80 + 15 = 95, absolute pressure. ; . , 49 x 12 588 95 X (4 + -25) 4^3-75 = 588-7-403.75= 1.45 co-efficient. THREE-WIRE SYSTEM. In the three-wire system the lamps are really irranjjed in sets of two in series. The two outer wires have double the potential of the lamps, and since, owing to the lamps being- in series, one- half the current only is required as compared with multiple arc two-wire system ; therefore, to carry one-half the current with twice the difference in potential or double the E.M.F., a con- ductor with one-quarter the area of cross-section suffices. Dynamos are frequently set in series in large buildings, and their terminals wired out on ihe three-wire system tos.ive copper. Since each of the wires is but one-quarter the size of the wires in the ordinary two-wire system, it remains clear that the weight of copper required on the three-wire system is but ^ of that required on ordinary two-wire systems. The formuue already laid down for two-wire work apply to three-wire calculations as regards size of mains, if denominator of formula be multiplied by 4. 21.58 X L Nx(ioo-%) / C M or d- R X % X 4 This 'ormula gives required cross-section of mains in circular mils, using commercial copper wire as a conductor. ALTERNATING CURRENT SYSTEM. Ill alternating systems we have tw'O sets of mains to deal with, primary and secondary, both of which Have different E. M. F.'s. Theoretically, the rules deduced from Oti n's 'aw are not cor- rect as applying to this system of generation, because calculations must be made to allow for conversion from primary to secondaiy current. The ratio tliat the primary E.M.F. bears to the second- mmmi*mKt> 102 n, i- A' i-: .iry E.M.F. is expressed by dividitij;- flie primary K.M.F. by the secoridary E.M.F., and is termed ratio of conversion. Thus, E primary ^ _ i^atio of Conversion. E secondary The current in the primary is equal to the current in the second- ary divided by the ratio of conversion. Ex,".mple : On an alternating- circuit whose primary E.M.l^". is 1,000 volts and secondary E.M.F. 50 volts, there are 500 lamps, each having a resistance of 50 ohms, what is the primary current and what the secondary ? ^M*^ = 20, ratio of conversion. frl'n = ' ' > combined R of lamps. ">," = 1500 amperes current on secondary. ^jj^ =25 amperes current on primary. Current being determined, rules deduced from Ohm's law apply exactly as shown for direct current calculations. Exainple : An alternating generator has 4,000 feet of primary main attacheil with a»i E.M.I'\ across the terminals of the ma- chine of 1040 volts ; it is decided to alU^w a drop of 40 volts on the primary at the convenor. Tlie secondary main has attached to it 750 16 c.p. lamps at an E.M.F. of 50 volts, each lamp having a resistance of 50 ohms. What is the resistance on the primary wire ? no _ 040 - 40= ' H!{" = ^o, ratio conversioti. amp., current each lamp. 750 X I =750 amps., total current on secondary. 750^20=^37.5 amps, current on primary. I — T/ x4o= 1.06 ohms resistance on primary. 37/2 To obtain the required si/e of primary mains in circul.'ir mils, calculate by formula for two-wire direct current, and divide the result by the square of the ratio of cot:version. Or 21.58XL Nx(ioo-%) C M Rx%xRC'-^ Imii^jaifc.. I03 Kxainple : An allcnialiiitf iiirrent generator has an E.M.F. across the leads of 1040 vohs, atul eiirrent is ilelivered 4,000 fei*l from station, E.M.F. at toniii'nals bcin^ 1,000 volts ; current con- sists of 1,000 lamps, having a resistance of 50 ohms each on a 50 volt secondary circuit. What should be the cross-section of the P'-imary mains in circular mils, and what is resistance of same main to allow a drop of 40 volts as shown ? 1000= E.M.F. at terminals of primary 50 = E.M.F. on secondary 40 -r 1040 = 3.84% drop in potential. 21.58 X 4000 X 1000 X (100 ~ 3.84) = 20 R.C. 108,079 C. M., required cross- 50 X 3.84 X 20- section of primary main in circular mils. Total current on secondary -- 1000 x jj;j = 1000 amps. IOOO-^ 20 = 50 amps, secondary current. -V><40 = .8 ohms resistance, primary niain. HORSE POWER CALCULATIONS. The power or force required to do a certain mechanical work is usually referred to as toot pounds. That is, one pound raised one foot high is called a foot pound, without reference to the time required to do the work. Therefore, if we want to find force or energy required to be expended to do a certain work expressed in foot pounds, we require to multiply the weight required to be raised by the distance in feet through which weight has to be lifted. A horse power is fixed as the work performed in raising 33,000 poimds one foot high in one minute, or what is exactly the same thing, raising one pound 33,000 feet high in the same period of lime. Here we have time required to do a certain work, and note of this must be taken in our calculations. Then to reduce force exerted it the piston of a steam engine, and to express this force in horse power, we require to know eiTective pressure against the piston throughout the stroke, and ^Jii 1! 5- 1 ; I04 distance travellod in feei by the piston per niimile. And to do this use the followiiif^ established rules : 1st. I*'ind .'irea of piston in square inches. 2nd. Fine' the total pressure in pounds on the i>iston by multi- plying' the area by the mean effective pressure per »-quare inch. 3rd. Find the distance in feet traversed by the piston per minute by multiplying the length of stroke in feet by twice the revolutions per minute. 4th. F^ind the energy exerted by the engine expressed in foot pounds per minute by multiplying the total pressure in pounds against the piston by the travel iii feet per minute. 5th. Find the horse power by dividing total foot pounds per minute by 33,000. F"rom this, then, we can construct the following simple formula: A.N.P.S.' =H.P. 33,000 Where A = Area of piston in square inches. N = Number of strokes per minute (revolutions multiplied by two.) P=Mean effective pressure per square inch. S' = Length of stroke in feet. Example : Find the horse power of an engine 9.5 inches by 12, running 280 revolutions per minuie, mean effective pressure throughout the stroke being 35 pounds per square inch. 9.5- X .7854 = 70.88 square inches area. 70.88x35 = 70.88 35440 21264 2480.80 total pressure against piston. 280 revolutions per minute. 2 strokes per revolution. 560 strokes per minute. 1 length of stroke in feet. 560 feet travelled by piston per minute. 2480.8 pressure on piston. 560 1488480 124040 1389248.0 foot pounds per minute. 33000)1389248.(42.09 horse power. 132000 69248 66000 324800 We have in this formula two constants, .7854 constant multiplier to find area, and 33000 constant divisor to find horse power, con- sequently by dividing .7854 by 33,000 we get a constant multiplier as a result, and thus shorten our method. .7854-^33000. =.0000238, which becomes a constant multiplier, and our formula then becomes (d- N P S^)x .0000238= H. P. Example : Using this formula find horse power of an engine, dimensions, etc., as per last example. 9.5 = diameter of piston. 9-5 90.25 = d2 560 = strokes per minute. 5415 00 45125 50540.00 35 = mean effective pressure. 252700 151620 1 768900 .0000238 = constant multiplier. 14151200 5306700 3537800 42.0998200 = H. P. M io6 i CALCI LATING HORSE POWER FROM INDICATOR DIAGRAMS. An indicator diagram is practically a record of the action of the steam on the piston througiiout the stroke of an engine, and if we are enabled to ascertain the area of the diagram, having the length of the diagram and scale of spring used before us, it be- comes an easy task to find the mean effective pressure of the steam throughout the stroke. The area of the diagram is easiest found by use of a small in- strument called a planimeter, which should be set to a natural scale, that is, area of diagram should read in square inches. Knowing the area and dividing by length of diagram in inches^ will give us height of a regular body of an equal area. Fig. 7. Fig 7 represents a diagram 3 inches in length, and the irregular body has an area of three square inches. If we reduce this area to a regular body with at least two of its sides equal, we get a diagram, as shown by dotted lines, exactly one inch in height ; multiplying this by scale of spring used, we get M.E.P. through- out the stroke. Therefore, we can construct a formula as follows to calculate M.E.P. from an indicator diagram : Area 4- Length x Scale of spring = M. E. P. The horse power calculation can be very much shortened by 107 using what is known as an en^fine constant ; tliat is, the power developed by an engine with M.E.P. of i pou id per sq. inch, and is particularly useful where hor*-e power calculations are being constantly made from same engine. Abreviaced the formula would then read : Engine constant X iM.E. P. = H.P Example : Using engine constant and M.E.P. find I. H.P. of a single cylinder engine 9^"xi2" running 280 revolutions per minute. Diagram measures 3 inches 'n length, and planimeter Fig. 8. shows area to be 2.625 sq. inches, scale of spring used in indica- tor being 40 pounds per inch of compression. First, find power developed by engine with a mean effective pressure of one pound per square inch : 9.5- =90.25 90.25x560 = 50540 50540 X. 0000238 =1.2 H.P. Then power developed by this engine with steam pressure 011 piston equalling one pound per square inch of area is 1.2 H.P,, 111 1 08 i ill whicli is our eng^ine constant. Next find mean effective pressure shown by diagram : Area -r Leng^th = 2.625^ 3 = .875 average heig-ht in inclies. .875 X 40 scale of spring- used = 35. M.E. P. Then 1.2 x 35 = 42. horse power. In the absence of a planimeler, it becomes necessary to devise a method of arriving at area of diagram. To those engineers who are unacquainted with geometry this is sometimes difficult to do. ' With every indicator is sent out a number of rules graduated in such a manner that the divisions between each inch correspond exactly with scale of spring used ; by the aid of these it becomes comparatively easy to subdivide into equal divisions. F^or instance, suppose we wish to divide F"ig. 7 into 15 equal parts by using a graduated scale laid ac -oss diagram at an angle so that the divisions i and 15 shall exactly coincide witli lines at each end of diagram, and marking off at each division on scale intervening by erecting at each of these points an ordinate at right angles with atmospheric line, we get 15 exact divisions. It now re- mains for us to asc3rtain the pressure represented in the centre of each of these divisions, and finding the mean pressure by add- ing the pressures together and by dividing the total by number of ordinates erected, we get total mean effective pressure calcula- tion of H. P. It then becomes a simple repetition of examples already described. To convey meaning clearly Fig. 7 is repro- duced in Fig. 8. • CORROSIVE AND SCALE-FORMIirS AGENTS IN BOILER FEED WATERS. ClIAFTKR I. Water is universally conceded to be the g^reatest of all known solvents, consequently it never occurs in a state of purity as a natural supply. The foreign matter may be composed of either solids or g"ases, or both, and may be in suspension, mechanical or chemical solution with the water. By the term suspension i» meant a state in which the foreign matter is present in the w.iter in its original state, no matter how finely divided, and when it can be abstracted from the water by filtration, having" the same properties as when it entered the water in the first place. In boiler feed waters this usually consists of veg'etable orgfanic matter, finely divided clay, etc. The coarser and heavier the particles the sooner will they separate out and settle to the bottom of an} receptable in which water may be contained. It is pos- sible, however, to find water with foreign matter in suspension so minutely divided that it is impossible to detect them except by slight turbidity or characteristic colorings given to the water. I have in my laboratory samples of wafer taken from freshly drilled artesian wells in the vicinity of Montreal, containing- particles of clay held in suspension so minutely divided that it took weeks for complete settlement to take place, and the slightest movement of the containing" vessels would cause particles to again rise in llie water, thus causing turbidity. Matter in mechanical or physical solution, on the other hand, has entered into combination with the water and cannot be again m^. no 'ij''^' ■^';t- •i? .'1, 1 'lit 1 'U abstracted except by means of a chanjje of state or evaporation. For instance, to pure, distilled water add common salt ; this at once dissolves, and until watei is sat mated, if salt was pure, no apparent chanjje takes place in the appearance of the water itself, and if solution was passed through the finest possible filler, salt would still remain in solution, but if we carefully evajjorate ofTtlie water, salt will finally remain in its original state, no evident change having taken place. If to pure water (H.,0) we add oxide of sodium (Na.jO), soda at once combines with the water, or part of it, with generation of heat, a chemical reaction taking place in accordance with follow- ing' equation : Na,0+II,0 = 2NaOH. In this case one molecule of sodium oxide enters into combina- tion with one molecule of water to ibrm the new chemical com- pound, sodium h}dro-oxide, which dissolves in the excess of water present, and remains in chemical solution ; and if water was evaporated off, sodium oxidvs would not be recovered in its original state as an oxide, but in the state of sodium hydroxide. The reader will note the difference here. On the one hand, addition of sodium chloride to the water made no apparent change in general appearance of water to the naked eye, and no heat was evolved, and on evaporation it was again recover*' '. in its original state, and without any change in weight In this case salt simply entered into mechanical solution with the water, due to the solvent powers of that menstrum, and is really but a physical change. In the other case sodium oxide first entered into chemical combination with a t^ortion of the water (due to the chemical affinity of the one compound for the other) with evolution of ' *S and excess of water present dissolved new chemical com- pel .J which then remained in chemical solution. On evapora- tion solid sodium oxide would be found to have gained in weight indirect proportion with the number of molecules of water re- quired for chemical change from the oxide to the hydroxide. Ill Chang^es of this description are constantly takinjf place, and it is with these we shall particularly deal .it a later stage in these articles. Not only do a jj^reat many solids dissolve in water to a greater or less extent, but many gases also dissolve very readily, and to these can be traced phenonuMion occurring in some feed waters known as pitting, corrosion am' grooving. The first of these may be very properly described as corrosion, occurring in small spots on parts of a boiler, and is quite distinct from general corrosion, which wastes away an extended area of surface. Pitting is both annoying and generally very destructive, in some cases burrowing holes through the affei ted parts of a boiler as completely as if it had been drilled. This action was formerly and is to-day occasionally attributed to poor material used in construction, the theory being that weak spots exist and are attacked by corrosive agents found in the material itself. There remains practically no doubt but that a condition of affairs of this kind existing would have an effect on the boiler parts, and would facilitate the pitting action. An explanation of this kind falls very far short of a satisfactory answer, however, in either theory or practice, as it is applicable to very few cases. Careful experiments made by leading cheinists and a review of the whole subject go to prove quite conclusively that pitting occurs most frequently when gases are found dissolved in the water, oxygen and carbonic acid gas being the most active agents, and more especially when present together. These gases under certain conditions are very soluble in water, and in examining a water for boiler feed purposes require just as careful consideration as does dissolved solid. Atmospheric air dissolves in water very readily, and contains at all times a certain percentage of carbonic dioxide, and here a very peculiar fact is to be noted that has an important bearing on the point before us. It is a well known fact that atmospheric air is composed of nitrogen and oxygen in mechanical combina- M 112 tion, four of nitrogen to one of oxygen by volume, or very nearly 79 volumes of nitrogen to 21 of oxygen. When atmospheric air is dissolved in v/ater these proportions are found to have changed said to be due to the greater solubility of oxygen in water. It is worthy of note that water dissolves very unequal quanti- ties of the different gases, and very une ]ual quantities of the SAME GAS, at different temperatures. One volume of water ab- sorbs at the temperatures stated in the following table under at- mospheric pressure equal to 30 inches of mercury, according to Bunsen, the following volumes of the different gases : Degrees Fah. Oxygen (0) Nitrogen. (N) Hydrogen (H) Carbon Dioxide C O2 Chlorine CI Sulphur Di' xide SO2 Hydric Chloride HCl 3< 68° .041 •033 .028 .020 .016 .014 .019 .019 .019 1.80 1.18 .90 2.59 2.16 53-9 36.4 27-3 472 441 While not altogether applicable to our point, it may be stated that as the pressure increases a correspondingly larger quantity of the gas is absorbed, and as the temperature increases the solu- bility c*" the gas decreases in many cases. (Carefully refer to table on this point.) It is, however, important to note that the pressure which determines the rate of absorption of a gas is not the general pressure to which the water or other absorbing liquid is exposed, but that pressure which the gas under consideration would exert if it were alonk present in the space in which the absorbing liquid is in contact. It is necessary to bear this in mind to understand why atmospheric air absorbed by water differs in composition from ordinary air. As I have said, atmospheric air consists of 79 parts of nitrogen and 21 parts of oxygen. In atmospheric air, acting under a pressure of 30 inches of mercury or one attnosphere, the oxygen exerts a partial pressure of ,Vff» and the nitrogen ^VV At 50** F, according to table, one volume of water at atmospheric pres- "3 sure absorbs .033 volume oxygen and .016 volume nitrojjeii, sup- posing- these gases to be in a pure state. Then under the partial pressures above indicated water cannot absorb at 50° F. more than ,Vti X •033 = .oo7 volumes of oxygen and /^''^ x .016 = .01 3. volumes of nitrogen. Then, in .007 + .01 3 = .020 volumes of atmospheric air absorbed by water there are consequently .007 oxygen and .013 nitrogen^ or in 100 volumes, 35 volumes of oxygen and 65 volumes of nitro- gen. Atmospheric air then dissolved in water is seen to be very much richer in oxygen than is the air itself in its ordinary con- dition. This fact is in itself worthy of the most careful considera- tion, and explains clearly what is too often considered purely ac- cidental phenomena. Before proceeding to d I ' J m I 120 vent not only corrosion, but the formation of scale, and the system has met with a great deal of success, as it ^ <^ry properly would when conditions are favorable. Marine engineers are, however, exceptionally favored in this respect. Not only does their feed water contain a large quantity of saline matter, but also a certain proportion of free acid, making the solution within the boiler an excellent electiolyte ; consequently they have only to see that contact between their z'luc and iron electrodes is correct and gal- vanic action set up to secure good results. The first essential required is a thorough knowledge of action of zinc in boilers, and secondly, a knowledge of conditions pre- existing. Before leaving this subject I wish to point out to the reader that nothing but the purest zinc must be used. Ordinary commercial zinc contains many impurities, and especially must lead be absent. If lead is present it will be found after zinc has wasted away, a new condition of things will exist ; the shell of the boiler will become electro-positive and the lead negative, and the cure becomes worse than the disease. GENERAL CORROSION. This form of corrosion is in some localities a very common one, and is a peculiarly difficult one to explain in a general way. It is largely due to the presence of free acids, which may be present in the feed water, or may exist as a result of the use of some of the vile nostrums sold as boiler compounds, prepared frequently by people who do not know the first requirements of the sub- stance they sell, except that it will take ofiF scale. When car- bonates are absent, free sulphuric acid may be present, especially in mining districts, and chiefly derived from the oxidation of pyrites and sulphides. This acid is also often found in streams passing through manufacturing districts, owing to the refuse from dye works, galvanizing shops, chemical factories, etc., having been discharged into them. Another fruitful source of free sulphuric acid is the use of kero- 121 sene, which is now no commonly used. Kerosene is produced by one of a series of distillations of petroleum, and in its first and crude state is a turbid liquid, having a stronj^^ odor and a bluish ting"e. To remove these, the refineries give the kerosene a course of treatment with sulphuric acid. Part of this, together with im- purities, precipitates as a heavy black sludge. Tlie purified oil is next treated with caustic soda, to neutralize any free acid, and then washed with water. Like many other processes of a similar nature, work is not always well done, and free sulphuric acid remains in solution. The oil itself vaporizes very readily when in the boiler and passes off with the steam. The sulphuric acid being non-volatile, remains behind, and finally becomes sufficiently concentrated to attack the boiler, and corrosion sets in. A very prolific source of corrosion is also caused by the presence of hydr'^chloric acid in the water. This is a very fruit- ful source of trouble in waters containing magnesium chloride in solution, and is often caused in waters containing other salts of magnesia by the use of compounds which reduce salts of mag- nesia to magnesium chloride. At all temperatures of present boiler practice, magnesium chloride decomposes in y. esence of water in accordance with following chemical equation : Magnesium Chloride. Mg. Clo + Magnesium Water. Hydrate. 2H.,0 = Mg. 0,H, Hydrochloric Acid. + 2H CI. Reference has been made to the formation of magnesium chlor- ide, and consequentlv the liberation of hydrochloric acid by the use of compound resolvents. A striking example of this is the practice of adding sal ammoniac, N H^ CI., to the feed water to dissolve carbonate of lime, the reaction in this case being : Carbonate of Sal Ammoniac Lime. 2N H^ CI. + CaCOg Chloride of Lime. = Ca CL + Carbonate of Ammonia. (N H J, C03. W rr The final result Is that a soluble salt added to a water containing 122 an insoluble salt, the insoluble salt is rendeied soluble, and con- sequently no precipitation takes place. Unfortunately, the reaction does not stop here ; waters containing; carbonate of lime invari- ably also contain carbonate of magnesia, and the following" reaction is set up between the sal ammoniac and ihe carbonate of magnesia: Carbonate of Carbonate of Chloride of Magnesia. Sal Ammoniac. Ammonia. Magnesia. Mg. Co, + 2NH^C1. = (NH J, Co., + Mg. CI... Hydrochloric Acid. 2H CI. This latter salt undergoes a secondary decomposition as I'ollows: Chloride of Hydrate of Magnesia. Water. Magnesia. Mg. CI., + 2ll,0 = Mg. 0.,H., + The action of hydrochloric acid differs materially from the action of the sulphuric acid, owing to the fact thai it volatizes very readily, and as a vapor passe^. otf with the steam ; thus, not only will the boiler itself be attacked, but also the steam pipes, and even the engine. This acid, at temperatures higher than boiling, even in dilute solutions, attacks iron very readily, and is a fruitful source of corrosion and its companion troubles. Vegetable acids, or, properly speaking, organic acids, while of a feebler nature, will attack iron to some extent, and particularly since these acids are derived from waters usually taken from swamps containing i- great deal of vegetable organic matter with very little lime salt*,. In cold climates the water is also apt to contain a considerable quantity of free oxygen, which adds ma- terially to the corrosive action of the acids present. The presence of the slimy organic precipitate common to waters of this class seems to add to, rather than retard, the work of corrosion. Whole chapters might be written on the best methods of treat- ing troubles of this kind, but I consider the best advice is to con- sult some one thoroughly trained in this particular subject, who is not only able to suggest a remedy, but can determine accurate- ly the nature and the cause of trouble, and the slight expense in- curred will never be regretted. Chapter III. Having discussed the presence of corrosive ag^ents in solution, we now require to turn our attention to the presence of impurities likely to occur as dissolved solids and solids held in mechanical suspension, some of which are liable to form scale or encrustation. The total solids contained within a boiler feed water may be in either one of two conditions, in mechaniciil suspension, as small particles, or in chemical solution ; and water may contain im- purities as per followinjif table : In mechanical suspension : In solution : f^ • , ( Annual. Oreanic maiter { ,. . , , *» (veg^etable. T • *. f As sand, Inoreranic matter i j . *» [ mud, etc. ^ . . . r Animal. Orcfanic matter { ,. » \ \ ej jgetable. , . .4 f Scale forminer. Inorefanic matter ^ ^t i r • =• (^ i\on scale tormmg'. Matter in mechanical suspension, whether org^anic or inorganic, may be removed by filtratioji, but matter in chemical solution, as dissolved impurities, cannot be removed by mere filtration, but must receive treatment either by chemicals or heat, the aim being" lo get a precipitation whereby we have the impurities in condition first named. I shall not attempt to deal with the whole of the chemical com- pounds that may at times be found in natural waters, but confine myself to those compounds of common occurrence with which we are all well acquainted. These may be classed as the oxides, chlorides, carbonates, bi-carbonates and sulphates, being the compouiids formed by the union of the various acid radicles with J] 134 i ; the basic radicles or metallic elements, those most commonly found beinjj^ silicon, aluminum, iron, calcium, magnesium, sodium and potassium. Before proceeding to discuss the nature of the scale formed, or the action of these various compounds within the boiler, it is first necessary to briefly explain their presence in the water. One of the commonest and most important of these groups of salts, and a group with which we are most fret|uentlv called upon to deal, is the carbonates. They are very widely distributed, being found in considerable quantities nearly the world over. Carbonate of calcium is found in the well-known forms of limestone, marble, chalk, coral deposits, etc. Carbonate of magnesium occurs quite frequently as magnesite, and in combination with carbcJnale of calcium very largely as dolomite. Carbonate of iron occurs less frequently, and not so largely diflfused in nature as siderrite or spathic iron. The carbonates of the alkaline bases, sodium and potassium, occur very largely in the alkaline districts, but being soluble at all temperatures found in boiler practice, do not play such an im- portant part in engineering practice as scale-forming agents as do the carbonates of the alkaline earth. The whole of the carbonates are formed by the imion of car- bonic dioxide (Co.^) with some one of the metallic oxids, such as calcium oxid (CaO), magnesium oxid (Mg O), sodium oxid (NaoO), etc. The usual chemical action taking place may be classed as a double one, carbon dioxide (Cog) first combining with water (HoO) to form carbonic acid (HgCOg). The metallic oxids just named enter into combination wi*^- carh«n'ic acids as follows : Calcium Carbonate. Water. Calcium Oxid. Carbonic Acid CaO + H2C03 = CaCog and Magnesium Magnesium Oxid. Carbonic Acid. Carbonate. MgO + H2CO3 = MgCo., + HjO. Water. H,0. •^5 In this case tfie bi-valoiit basic radicles of calcium and mii^- nesiiim replace tiie hydrogen of the carbonic acid and the liber- ated hyuiogen enters into combination with the oxygen of the metallic oxid ; consequently from the combination of twochemica' comjHninds, as shown in equation, two new compounds, consist- ing of either carbonates of cah id water, calcium or magnesumi ana waiei, are formed. The combination between the oxide of sodium and carbonic acid is practically the same, with this exception : Sodium is a univalent metal, consequently has the power to replace only one atom of hydrogen. The chemical reaction for the production of sodium carbonate therefore is : Sodium Oxid. Carbonic Acid. Na.O + H.,Co., Water. H.O. Sodimn Carbonate. As a rule, out of all the scale-forming material found in feed waters, none occurs so frequently, nor yet in such large propor- tion, as does carbonate of calcium ; next in order carbonate ot magnesium may be said to occur. Carbonate of iron occurs in limited areas and never in large quantities. The carbonates of calcium and magnesium are \eiy slightly soluble in water, and very rarely exist as such in quantities ex- ceeding two grains per imperial gallon, and it is very rarely that they are present in the water separately, as ihey usually exist in water together, and in this case the total held in solution never exceeds the maximum quantity of either which the water is cap able of dissolving. This small quantity of dissolved solids would have but little effect in a boiler feed water, and draws our atten- tion to a very important fact. If the carbonates of calcium and magnesium are, as stated, nearly insoluble in water, how is it that they predominate as scale-forming impurities and are so often found in rhemical solution in boiler feed waters in such large quantities? If we turn back to the article on dissolved gases, we shall find that many gases are very soluble in water, and it is this fact that ■i] 126 plays such an important part in explaining^ rhe presence of insoluble carbonates. Wherever org-anic decomposition or combustion is taking place, carbonic dioxide (CO,.) is being constantly evolved. This at or- dinary pressures and temperatures exists as a g'as, and is there- fore a constant constituent of the atmosphere ; it is also contained in the soil as a product of organic decay. J. A. Wanklyn, in an excellent work on '* Water Analysis," published in London, England, states that "in many natural waters there is more carbonic acid gas in some form or other than any other snigle fon 'gn material." As already seen, carbonic dioxide is very soluble in water ; some is absorbed by frilling rain, and a still greater quantity as it passes through the soil. We have already noted the very wide distribution of the various car- bonates in nature, and although the carbonates of lime and mag- nesia are nearly insoluble in water, they are very soluble in water containing carbonic acid. The carbonates of lime aiid magnesia appropriate a portion of the carbonic acid equal in quantity to that already existing in combination with their oxids to form the carbonate, thus forming what is known in chemislry as a. bicarbonate, jiccording to the following equation : Bicarbonate of Lime. Ca H,(CoJ,. Bicarbonate of Carbonic Acid. Magnesia. HgCo, = MgH,(Co,),. Both Ihe bicarbonates ot lime and magnesia are very soluble in water, and the presence of carbonate of lime and magnesia in boiler deposits may then be explained as follows : The rain reaches the earth charged with a certain quantity of carbonic acid, and in passing through the soil takes up a still greater supply, and after passing through the earth rarely escapes contact wir magnesia -0,45 // Sulphate of lime 37'3^ " Chloride of soda 54'6o ^ A revie-<> of the impurities contained in these various samples shows very clearly how important this part of our subject becomes^ and how widely different and varied in quantity are the impurities contained in the various feed waters throughout the country. I have said that when the nature of the impurities present is known that the effects resulting from the use of various waters for boiler feed purposes can be ascertained. This is well illustrated by the results obtained from the use of the various samples chosen for ^33 purposes of illustration from a large number of feed waters examined in my laboratory. No. I and 2 I have already referred to at length. No. 3 is a class of water occasionally met with and predominating in some districts, and is a type of excellent water for the purpose indicated, and may be used without previous treatment with safety. No. 4 is also a good boiler feed water, containing the whole of its impurities in such a condition that a physical change is all that is needed to render greatest portion of impurities insoluble, and consequently in such a condition that mechanical filtration will remove them from the water. As a matter of fact the users com- plain that while they had no scale in their boilers a very heavy scale formed in the heater, sample of which I rc.-eived and analyzed with the following result : Insoluble 38% Alumina and peroxide of iron 1 . 10% Carbonate of lime 92.08% n n magnesia 5*6o% • Scale was light, very porous, and easily lemoved, and is a good example of the change taking place as set forth in last month's contribution on this subject when the water is sufficiently heated to drive off excess of carbonic acid and the insoluble carbonates of lime and magnesia are at once precipitated. Sample 5 shows a type of water that has actually a double effect, a reaction setting up between the alkaline carbonates and the sulphates of lime and precipitating a sludge, balance of sulphate of lime bonding with carbonates of lime and magnesia and forming heavy scale. Sample 6 shows a sample of water that belongs to a class that should not be used for boiler feed purposes if any other water can be obtained, and requires both chemical and mechanical treat- ment, scale formed from this water, as is to be expected from composition of impurities, being exceedingly hard, tenacious and troublesome. !■ ;^i! m.ii\ m Chapter V. Hav TNG determined the nature of impurities contained in the feed water, it next becomes an important consideration as to what will be 'le nature of scale formed when impurities are precipitated, or what effect the water will have on boiler parts provided no scale-forming- material is present. It is quite obvious that a water containing- such impurities as those in sample No. i described in last chapter cannot form scale except at very high degrees of concentration, or when water within the boiler has become completely saturated ; then, of course, crystallization will begin, but crystals will ag-ain dissolve when unsaturated molecules of water are brought into contact with the crystals. This form of scale will never be met with except in cases of extreme ignorance or carelessness, and need not be discussed at any length. As will be observed, however, the whole of the impirities in this water are non-volatile in the presence of heal at temperatures met with in ordinary boiler practice, and consequently as water evaporates into steam im- purities are left behind, and a gradual increase in density takes place. The impurities, being soluble in water, remain in solution, and water in boiler becomes more an more saturated. Impurities being alkaline in reaction, a very high deg-ree of alkalinity is in course of time reached. While the alkalies do not, as a rule, attack iron very readily, they attack brass alloys vigforously, re- ducing the metallic elements and causing a great deal of trouble, and in many cases serious damage has resulted. Another very important reaction that sets in in waters of this kind is the formation of magnesium chloride, as mentioned in earlier articles, and as a consequence, free hydrochloric acid is liberated, which, being very corrosive even when diluted, no part of the system from boiler to exhaust on engine is quite free from danger of corrosion from this source. •35 The conditions under which a boiler feed water is to he used plays a very important part in the treatment required and the effect a water will have on the boiler parts. For instance, where jj^ood water is scarce, or in plants where economy has been care- fully studied, it has become a coinmon practice to use surface con- densers, draining^ condensed water to a hot well and returning therefrom to boiler, usiriSj over and over ag"ain. In thoroug-hly equipped plants loss by evaporation is very small and quantity of fresh water used small, consequently the watp» may be returned to boilers many times daily. Waters that are low in dissolved solids in the first instance deposit very little scale-forming" ma- terial. Condensed water from hot well being" practically a distil- late from original water, contains no scale-forming agents, and is, in the absence of oil practically pure. This may, at first glance, be considered a very happy condition of things ; unfortunately, practice has shown it to be in many cases the reverse. Instead of scale forming, the boiler parts are very often found to have suf- fered from pitting and corrosion. Explanation of this condition appears difficult, and corrosion of boilers has often been charged to presence of organic acids, when, as a matter of fact, the purity of the water itself may be said to be responsible. When water is sent to hot well it is brought into contact with atmospheric air, and, being pure, readily absorbs or takes into solution some of the gaseous elements contained therein. Reference to my first article on this subject will readily explain the cause of pitting or corrosion due to the presence of free oxygen in the water. We have already seen thcit the most troublesome scale-forming impurities held in chemical solution are the salts of lime and mag- nesia as usually met with in feed waters. As conditions of use vary, so will nature of scale formed vary. Particularly is this the case with scale formed from the salts of tnag-nesia. These salts in many cases are peculiarly unstable, and this fact is not sufficiently taken into account either by chemists or engineers. The carbonates of lime are, except in very img If 11^. lil ' 1 'iiii' 136 exceptional cases, always accompanied by a certain proportion of the cai bonates oi magnesia. Personally, in my experience I have never found carbonate of mag^nesia entirely absent from a natural water when carbonate of lime was present. I have, as would naturally be expected, found carbonate of magfnesia present when the entire lime was present as sulphate. In examination of a boiler .->:'ale, it occasionally happens that the general appearance of a scale is such as would lead the engineer to suspect the presence of a strong bonding agent, such as sulphate of lime, while complete analysis shows the scale to be practically free from sulphates. While the carbonates of lime and magnesia form in presence of organic matter, and especially in high pressure boilers, hard compact scale in many cases, analysis of scale will show that the whole of the bases of these metals can- not be combined with carbonic anhydride. The reason for this is evidently the reducing of part of one of the compounds to an hydro-oxide. vSince magnesia is the least stable of the two bases, it is the writer's opinion that the magnesium carbonate immediately in contact with the boiler plate is reduced from a carbonate to an hydrate, and carbonic acid gas liberated. When this occurs in presence of sulphate of lime a particularly obnoxious scale is formed. A sample of scale sent to my laboratory was of a very trouble- some nature, being hard and tenacious, and having very high power as a non-conductor of heat ; while it was, according to sample, less than ^-inch thick, still its construction made it ex- tremely dangerous. Subsequent analysis proved it to have the following composition : Silica 9.66% Alumina and peroxide of iron 3-44% Sulphate of lime 57'37% Carbonate of magnesia 27. 1 2% Magnesium hydro-oxide 2.07% 99.66% •37 In this case a portion of the magnesium carbonate throujfh the action of heat had been reduced according- to following equation : Mg CO, ' heat = Mg O + Co.., the oxide of magnesia thus formed then combining with water to form the hydro-oxide, which is only partially soluble in water. Mg 0+H,0=Mg(OH),. The hydro-oxide is extremely fine, and under conditions existing within the boiler forms a ready bonding material, and especially so in presence of sulphate of lime. The carbonates of lime and magnesia, when precipitated at such a low temperature, form porous, easily-removed scale, having very low specific heat, consequently cannot be classed as equally dangerous with those scales of more compact con;- 'ruction. Some idea of nature of scale formed can be arrived at f. om a study of the physical and chemical properties oi' the following samples of scale analyzed in my laboratory. The first is a sample of scale formed from water containing- salts of both lime and magnesia, and both hard and tenacious, contain- ing the following parts in loo : , No. I. Supplied from Montreal, Que : Silica 1.56 Alumina and peroxide of iron 4-30 Carbonate of lime 26.95 Sulphate of lime 52.65 Carbonate of magnesia 14.20 No. 2. Sample of scale from New Toronto, Ont. — Shows a rather uncommon condition of scale forming. As seen by compo- sition of scale, a large quantity of mud (greatest portion of which must have been hold in mechanical suspension) was present; this, combined with sulphate of lime, formed a particularly troublesome scale. The composition of impurities in the water from which this scale was formed is illustrated in ^^ample No. 6, preceding^ ( 1 1' i Jlil i\ M •38 chapter, and is worthy of remark for two ••nportaiit reasons : First, analysis of water shows very little alumina present, conse- quently very little mud was held in suspension, while scale shows a larg'e quantity of alumina. This difference is accounted for by the fact that weather conditions hail much to do with the presence of mud, and sample sent for analysis showed water under best possible conditions. Secotidly, it will be observed that water con- tains both carbonates of lime and mag"nesia, while carbonate of lime is entirely absent from scale. This circumstance at first somewhat puzzled the writer, until he ascertained that theenj^ineer in charg-e was vising refined coal oil to remove scale. As is very often the case, oil contains excess of free sulphuric acid acquired durinjf process of refining' in sufficient quantity to reduce the whole of the carbonate of lime to sulphate, and also a portion of the carbonate of magnesia to sulphate of magnesia, which latter, being soluble in water, does not appear in the scale. This sample of scale contains the following- parts in loc : Silica 3.98 Ali.mina, with traces of peroxide of iron 33-^0 Sulpliate of lime . 53.52 Carbonate of magnesia 8.78 No. 3. Sample of scale from Walkerton, Ont. — Light, porous, and easily broken or removed, a typical type of carbonate scale formed at low tempe.aiures. Composition : Acid insoluble 38 Alumina and peroxide of iron 1. 10 Carbonate of lime 92.08 Carbonate of mag^nesia 5.60 Carbonate in presence of organic matter form in many instances very hard scales, degrees of hardness varying with nature of org-anic matter present. No. 4. — Sample No. 4, received from London, Ont., is an ex- cellent type of scale of this kind, being very hard and tenacious. The org'anic matter present in this case was largfely composed of les lof Ix- Is. lof « 39 oil, which by action of heat has become carbonized, and allhou^h scale was not more than '4 inch ihick, it was of a very dangerous type. Composition : . Acid insohible 70 Alumina and peroxide of iron 75 Sulphate of lime -.33 Carbonate of lime 80.07 Carbonate of magnesia 9.91 Organic matter 6.04 99.80 :\ Another sample oi scale with nearly the same composition, thicker, but inuch coarser in granular construction, due to differ- ence in nature of organic matter, yielded on analysis : Acid insoluble 30 Alumina and percxide of iron 70 Sulphate of lime t^.t^i Carbonate of lime ^3-75 Carbonate of magnesia 6.20 Organic matter 6.01 100.28 The loss occasioned by allowing such formations as above to remain on the sheets and tubes of a boiler is so important a factor in economy that it is almost impossible to estimate it. It has been stated on good authority that the formation of an incrustation ,\t of an inch in thickness will increase the fuel consumption 12% over a boiler working under similar conditions with clean shell and lubes. This statement is, however, obviously iii error, since scale of different composition has different heat conducting powers, and loss must vary in accordance with composition of scale, as well as with variation in thickness. The fact remains that the incrusta- tion formed within a boiler has a very much lower conductivity than has the plate of the boiler itself, even under most favorable conditions, so that loss'is bound to occur if incrustation is allowed to accumulate ; and loss is not only loss of heat and consequently 140 loss of fuel, but serious damage to boiler may occur. Such is the non-conducting" power of many even very thin scales that plates are liable to become over-heated, while scale has a high non-con- tiuctivity, wl.en interposed between boiler shell and water 'A has vary low tensile strength ; consequently, when plates become overheated, internal pressure forces the affected part outward, and boiler is badly damaged, even if serious explosion does not occur. Chapter VI. Having considered the scale forming properties of various im- pukities contained in natural wuters, it naturally now requires our attention to be drawn to remedial measures. This we can only discuss in a gfeneral way, since conditions of use and im- purities in feed waters vary so widely ; it is obviously impossible to lay down any single method to suit all cases. Perfectly satisfac- tory results can only be obtained by individual examinations of each case, taking into consideration not only condition and nature of impurities in feed waters, but also the condition of service and style of boilers or other heating apparatus in use. While we cannot lay down a rule and formula adapted to each case, we can, at least, intelligently discuss the nature of the re- action it is our dgsire to bring about, and in this way, I hope, enable the engineer to have reliable data at hand for his guidance. As alre'idy pointed out durijig the early stages of these articles, the solid impurities contained in the feed water may be in eithe*- of two conditions — suspended mechanically, or held in solution. The first of these has quite as important a bearing upon final results as has the latter, and requires just as careful considera- tion. Since, however, matter held in mechanical suspension re- c|uires nothing but mechanical treatment or filtration to effect re- moval, the question does not involve any serious difficulty. The writer cannot impress too strongly, however, upon his readers the very great importance that this kind of impurity has upon forma- tion of scale. It is comparatively easy in many districts, for various reasons, for the pumps to be continually delivering to the boilers varying quantities of finely divided clay, sand, etc., when water on surface of source of supply appears to be perfectly clear, and presence of such impurities is not even suspected until the engi- ■li .^ i Jl ' I •4^ neer finds his boilers coated with thick scale of ? most dangerous type. Where there is the slightest danger of anything like this occurring, engineers should insist upon a first-class filtering medium being placed between source of supply and boilers, and small first cost of a real first-class article of this kind will be amply repaid in a very short time. The idea that any kind of water will do for boiler feed purposes so long as it is **wei"is far loo prevalent. The presence of such impurities as are usually met with in mechanical suspension has a very important bearing on scale formation, especially so in the presence of salts of lime and magnesia, and the extraction of matter held in mechanical suspension in very many cases largely tends not only to reduce, bu! to actually prevent the formation of scale, and the first important requirement necessary for the build- ing up of a good feed water is that it should be clean. As a mat- ter of fact, insoluble matter in suspension should in no case be allowed to exceed .5 grains per gallon. If care and judgtnent are exercised a good filter can be easily secured, set up, and kept clean, and a very large proportion of the matter held in mechani- cal suspension removed. Impiuities in solution are of quite a different class, inasmuch as they cannot be extracted by mere mechanical filtration, since by being in solution in the water they will pass through the finest filter, and as a consequence before they can be extracted a change of state must take place, and they must be changed from soluble to insoluble salts, whereby they appear in ccndition first mentioned and in a position to be extracted by purely mechanical means. Before proceeding to discuss how this can be brought about, I wish briefly to refer to my first article on this subject dealing with the application of electrical current for prevention of corrosion. A great deal has been claimed by various inventors and writers as to the adaptability of methods of this kind for preventing the for- mation of sca'e and effecting its removal after formation. In some instances remarkable success was attained, in manv others 143 complete failure resulted. The method has not been universally successful, nor can it be, for many reasons. I have already pointed out that there are certain scales such as those formed from the carbonates of lime and mag^nesia that are not very compact, but porous and easily penetrated by the water* consequently ihe water easily reaches the boiler shell, and when brought into contact with a voltaic current decomposition of the water as an electrolyte sets in, and the hydrog-en gas bubbles which form on the iron plate very soon form a thin film of hydro- gen gas, interposed between the scale and the plate; as a conse- quence, scale having poor adhesive qualities soon peels off. Such a result cannot be obtained except in the presence of fairly pure carbonate scale. Other scales such as are formed from carbonate of lime and organic matter, sulphate of lime, etc., are hard, compact, tena" cious in their hold upon iron, and quite impervious to water. Under such conditions as these decomposition of the water cannot take place in contact with the plate, and consequently the thin film of hydrogen gas cannot form between the boiler and the plate. The methods usually adopted to prevent the formation of scale are to render the scale forming impurities insoluble by physical or chemical changes, thus precipitating in nirities either previous to or after reaching boilers. It will be readily seen that before treatment of this kind can be effective certain precautions must be taken. First —precipitate so formed must be of such a nature that it will not harden or bind together into scale; next, chen.'cal com- pounds added must also be of such a nature that they themselves will neither form scale nor yet attack the boiler parts, as with either of these it is quite possible to get, as a final result, a condi- tion of affairs worse in eff'ect than would result from impurities originally existing. A process for softening water, originating from Scotland and known as the Forler-Clark process, may here be referred to as a '44 1)^' very useful method for improving^ feed waters containintf the soluble bi-carbonates of lime and magnesia. This method consists essentially in adding* to the feed water a quantity of lime water which first combines witli free carbonic acid to form bi-carbonate of lime, and then combininjjf with the excess of carbonic acid contained in the bi-carbonate thus formed as /\\.h the exct'fja of carbonic acid already existing as bi-carbonate of lime and magnesia — this final reaction is represented by follow- ing equation (in the case of lime salts, a similar reaction taking place with magnesia.) • Lime Water. Bi-Carbonate of Lime. Carbonate of Lime. Water. Ca(OH), + Ca(H CO3), = aCa CO3 + 2H,0 Both the carbonate of lime and magnesia are insoluble at 211° F. , and nearly so at 60' F. , so that the separation of the precipitate becomes mechanically possible. As will readily be seen, however, care must be taken to at d just the quantity of lime required to effect precipitation of the bi- carbonate, as carbonate or calcium hydro-oxide will pass on to the boiler and dejiosit lime on the boiler parts as evaporation pro- ceeds, and if in any great excess, a worse scale will be formed than would have been formed if original matter had been allowed to deposit in the boiler. Moreover, since action of lime water is limited to excess of carbonic acid, free or combined with lime and magnesia as bi-carbonates, no reaction will set in between sulphate of lime and lime water, consequently use of this process is limited to waters rich in bi-carbonates, and may be easily detrimental if applied to waters containing much sulphate of lime, particularly if any excess is added, as then the whole of the essential require- ments for the formation of a hard compact scale would be present. It was originally my intention to show the reaction that would set up between a nmnber of the many compounds on the market, but I find to do this, subject will become unreasonably long. I will then confine myself to a few of the most commonly used sub- stances. '45 Possibly the chief of these is common hydrated carbonate of soda, or what is commercially known as " sal soda." This com- pound is largely used for softening water both of temporary and permanent hardness, reactions setting in wi'h both bi-carbonate and sulphate of lime, as shown in equation : Hi-ca,J>nnate of lime Carbonate cf sorla Carbonate of lune Bi-carbonate of soda (soluble). (solubUO- (insoluble). (soluble). Ca(HCOJ., + Na.,CO, = Ca C O3 + iNaHCOj In this case the basic carbonate of soda absorbs or combines with the excess of carbonic acid combined with carbonate of lime and soluble bi-carbonate of soda, and insoluble carbonate of lime is formed. (Note, the reaction with the magnesia salts is similar. ) A reaction also sets in between the sulphate of lime present and the carbonate of soda ; thus : Sulphate of lime. Carbonate of soua. Carbonate of lime. Sulphate of soda. Ca SO4 f Xa2C03 -f CaC03 i Xa2S04 Another commonly used and useful reagent is the tribasic phos- phate of soda, which is in many cases to be recomnu nded as a good reagent, its chief property being the ease with which the re- action sets in and the entirely unhardenable properties of the precipitate. With sulphate of lime the reaction is : Tri-basic phosphate of soda. Sulphate of lime. Phosphate of lime. SuIpSate of soda. 2Na3P04 + 3CaS04 =Ca3(P04)., 4- 3X32804 The chief objection to use of chemical compoimds of this type is their property of throwing precipitafes down, which, if allowed to accumulate, become very troublesome, and, to overcome this, frequei^t efforts are being tiiade to introduce compounds that will bring about a chemical change but leave the product soluble in water. A great deal may be said for and against use of com- poimds of this kind — particularly against. Many compounds of this nature contain a coiTipoimd known as ** sal ammoniac," a salt known in chemistry as chloride of am- monia, or muriate of ammonia, and having the composition NH4CL. f ^ \ ii m 140 The reaction between the lime salts and ammonium chloride is a very distinctive one; taking, for instance, sulphate of lime, weg'et: Sulphate of lime. CaS04 Sal ammoniac. 2NH4CI Chloride of lime. CA CI 2 Ammoni, in sulphate. (NH4).,S04 + 2l\' H4L;! = UAL 12 ( Both sulphate of ammonia and chloride of lime (note i ) are easily soluble in water, and a high degree of concentration would have to be reached before deposit of solid tnatter could take place ; but, as I have already pointed out, natural waters containing lime salts, either sulphate or carbonate, nearly always contain mag- nesia in some form or other, and I may be pardoned for once more referring to the great danger attendant upon the use of sal am- moniac in presence of magnesia. Taking, for instance, magnesia as commonly present as bi-carbonate, a reaction between this salt and sal ammoniac would set up as follows : Bi-carbonate of Bi-rarbonate of magnesia. Sal ammoniac. Magnesium chloride. ammonia. Mg(HC03)., + 2NH4CI = MgCl2 + 2NH4CO3 Magnesium chloride is very unstable, and in presence of heat at once breaks up into oxide of mcignesia and hydro -chloric acid. The acid, being volatile, passes off with the steam, and plays havoc with steam pipes and engine valves ; while magnesia salt i'^ in even worse shape than it was originally, since oxide of mag- nesia is a very fine substance, entirely insoluble in water, and forming a ready bonding agent. Any compound containing e'en a small percentage of sal ammoniac should be looked upon with suspicion, unless magnesiimi salts are entirely absent from feed water. NoTK. ~Ca Cb must not be confounded with the compound usually sold as a dis- infectant under the name of chlo ide of lime, which is a mixture of chlor.de and hypo- chlorite of lime. tpo- Chaptkr V^II. Another commonly met compound of a similar type is one containing larg-e percentages of caustic alkalies, usually crude caustic soda. The reaction between sulphate of lime held in solu- tion and caustic soda is similar to reactions already cited. Sulphate of Lime. Caustic Soda. Calcium Hydro-Oxide. Sulphate of Soda. (Lime) Ca SO4 + 2NaOH = Ca (OH)., + Na., SO^ A suTiilar reaction sets up between carbonate of lime and caustic soda. Water within the boiler soon becomes strongly alkaline and attacks brass and composite fittings very vigorously, also is very prone to foam; particularly is this the case if any saponifiable oil finds its way to the boilers. Compounds containing quantities of caustic soda in the absence of neutralizing agents can be with safety avoided. Innumerable compounds have been introduced on the market containing organic acids, and some of these have good properties to recommend them. Chief among these are compounds con- taining " tannin " or tannic acid. Rogers' process for the preven- tion of formation of scale consists essentially in the use of sodium tannate, which is a very useful reagent when properly made and applied. A reaction sets in between carbonate of lime and sodium tannate whereby insoluble amorphous tannate of lime is precipi- tated and sodium carbonate is formed, which in time acts upon any sulphate of lime present, reducing it to a carbonate of lime, thus leaving it in a position to be acted upon by a fresh supply of sodium tannate. Such reactions as these have sound chemical reasoning to recommend them. Care should be taken, however, that an excess of acid is not present in the solution, or damage to the boiler will occur. If sodium tannate is hi all pure and made by trained chemists the reaction should always liave sufficient •ii il I .48 iilkali present within the boiler to counteract the injurious effect of free tannic acid. It will be seen from the fore^'oing- that boiler feed waters are subject to a wide lanj^e of impurities and in widely apart quanti- ties, so much so thai the use of no single boiler compound can be relied on to attain satisfactory results. Kach particular case must have individual attention. Where methods of this kind have been adopted and practical experience has been brought 10 bear on the subject, wonderful success has been attained. This is evidenced by the almost remarkable success that has been attained by such men as Geo. W. Lord, whose compounds to-day stand so liigh in the annals of steam engineering that genuine compounds bearing this name are n >w accepted without question. Treatment by chemicals aims to precipitate scale forming mater- ial as an insoluble, unhardenable sludge which can be easily separated from the water. This method has very serious drawbacks, inasmuch as precipi- tation takes place within the boiler itself, and a lliick pasty mass is liable to form directly over the fire box in certain styles of boilers of such a nature as to be quite as dangerous as the forma- tion ot the scale itself. We can then readily see that a successful method of dealing with scale forming waters deinands both chemical and mechanical treatment — chemical treatment to pre- cipitate scale forming agents, and mechanical treatment to extract this precipitate previous to delivering water to the boilers. ' Every plant that makes any attempt at economy is provided with some means of heating feed water previous to delivering to boiler. The effect of this heater is to bring about a physical and chemical change on certain of the inipurities contained by the water, and the presence of heat tends to aid precipitation and hasten the action of reagents ; consequently all compounds should be fed into water gradually in sufficient quantity (previously determined) previous to water entering heater, when action will set in. Many of the manufacturers claim to extract the whole of '49 the impurities a! the heater by the simple addition of heat, wliile tliey are enabled, if a sufficiently high temperature can be reached, to cause precipitation of impurities. It is not quite as clear that this precipitate can be at once separated. Usually this precipitate passes over with the water to the boiler and is of an extremely fine nature whether chemical or physical means have been chosen to bring about precipitation. To prevent this a filtering arrangement, as shown in Fig. i, is to be recommended. Fig. I, ■t o d e d "Is y 11 This arrangement is intended to use two tanks of required capacity into which a definite quantity of reagent has been added and the whole is heated to about 212" Fah. water being fed from each tank alternately to boilers, sufficient time being allowed to lapse to complete chemical reaction before water is passed through filter intervening between tank and boiler. While these tanks are a distinct aid to the efficient working of the filter, they are by no means an absolute necessity. Water could be passed directly from heater to pumps, thence through filter to boiler. With care in choice of a reagent a method of this kind ensures clean boilers and successful treatment of waters otherwise unfit for boiler feed purposes. Since, however, in bad waters filter is liable to be given a great ^-JtUTS )U —11 ■IIMHIIIJI deal o\' work, it is absolutely necessary that sure and quick nietliods for cieaninjj; of filters are provided, and en)j;'ineer requires to fully satisfy himself on this point before undertaking installation of a purifyinj^ plant on this principle. In waters liable to throw down heavy precipitates in the absence of a filterinj^: niedivnn, or in small plants where capital investment becomes excessive for filterinjj^ apparatus, j^freat care should be exercised in the choice of boilers. Construction should be such that .ill precipitates will deposit ou lowest and coolest part of Fig. 2. boiler at a point easily accessible and easily blowMi out. (See Fig. 2.) This shows a type of boiler constructed with a view of securing precipitation of sc.ile-forming impurities before water comes into actual contact with flues and plates of boiler exposed to high temperatures. Water containing the bi-carbonates of lime or »5i inaji^tiesia or other sails that simply ret|uire heat to cause change of state freni soluble to insoluble salts, beinjf fed into the upper portion of boiler or poition used for steam drum, separation and precipitation would take place gravitalinjj^ to lowest point or im- mediately behind bailie plate in front end of boiler, where blow-off is situated. A type of boiler that has in the writer's experience ^iven excel- lent satisfaction in this respect is illustrateil in Fi^, \o. 3. Hi I'lC. .)• It will be noted that nuid drum is jirovided at lowest point in this boiler, and placed in such a position that no actual contact with hi^h temperature gases can occur; when waters have been treated as suggested, precipitate will follow current to '5^ lowest point and then settle. In this case mud drum acts as a receptacle for this precipitate, and bein^ arranged in form indicated by cut, shidjfc or precipitate is concentrated in re.'idy form for blovv- ing"out,and it has been the writer's privilege to have examined boil- ers of this type using- waters that had been treated with chemical compounds and blow-off opened for a short time as occasion re- quired to get rid of sludge, that were practically clean, although they had been in almost contiiuious use for nearly four months. Both these boilers show distinctive types of mechanical ar- rangement designed to .assist the water chemist in his work, and in closing these articles I wish to add my quota of thanks to the mechanical genius that enables this important question to be dealt with so successfully. i --.;i- TABLE OF PROP] ERTIE :s OF . SATUF tATED bltJ KM, (Fkom I'kaiiody's Taiiles ) persq. in. above vacuum. u ^ a H.SU. ■tth 0^ = 1 ^ :r r, c ^ ^ 3.S 'Be . : 3 0.-.= . 2> a 2 ii 3 rt f' lb V vji ■T^ ^ "" 2 " 1/1 •* ? H art 5 1 101.99 I I 13. 1 70.0 1043.0 0.00299 334.5 .9661 I 2 126.27 1120.5 94.4 .026. . 0.00576 '73-6 .9738 2 3 141.62 1 1 25. 1 109.8 '015.3 0.00844 1.8.5 .9786' 3 4 ' 53-09 M28.6 121. 4 1007.2 0.01 107 90.33 .9822 4 5 162.34 "3'-5 130.7 .000.8 0.01366 73.2' .9852' 5 6 170.14 ••33.8 138.6 995.2 0.01022 61.65 .9876 6 7 176.90 '"35-9 '45-4 990.5 0.01874 53.39 ■9897 7 8 182.92 "37-7 '5' -5 986.2 0.02125 47.06 .9916 8 9 •H«-33 I '39-4 .56.9 982.5 0.02374 42.12 •9934 9 lO 193-25 II 40.9 .61.9 979.0 0.02621 38. > 5 •9949 .0 '■> 213.03 1146.9 181. 8 965. ' 0.03826 26.14 1.0003 '5 20 227-95 "5'-5 .96.9 954-6 0.05023 19.91 1.005^1 20 25 240.04 "55-' 209. . 946.0 0.06199 .6.13 1.0099 25 30 250.27 "58-3 2.9.4 938.9 0.07360 '3.59 1. 0129 30 35 259- '9 1 ibi.o 228.4 932.6 0.08508 "•75 1.0.57 3S 40 267.13 1163.4 236.4 927.0 0.09644 10.37 1. 0182 40 45 274.29 ..65.6 243.6 922.0 0.1077 9.285 1.0205 45 50 280.85 1167.6 250.2 917.4 0.1188 8.4.8 ..0225 50 55 286.89 1169.4 256.3 9'3-' 0. 1 299 7.698 ..0245 55 60 292.51 1171.2 261.9 909-3 0. . 409 7.097, 1.0263 60 65 297.77 II 72.7 267.2 905-5 0.1519 6.583'.. 0280 65 70 302.71 "74-3 272.2 902. 1 0.1628 6.. 43 ..0295 70 75 307- 3H "75-7 276.9 898.8 0.1736 5.760 1.0309 75 80 311.80 1177.0 281.4 895.6 0. 1843 5.426,1.0323 80 «5 316.02 1.78.3 285.8 892.5 0.195' 5. 1 26 i'.0337 85 90 320.04 1179.6 290.0 889.6 '0.2058 4.859 '.0350 90 95 323-^9 1 180.7 294.0 886.7 0.2165 4.6.9 1.0362 95 100 327-5^ 1181.9 297.9 884.0 0.2271 4.403 1.0374 .00 105 33'. «3 1 182.9 301.6 881.3 '0.2378 4.205 '.0385 '05 1 10 334-56 1 184.0 305.2 878.8 0.2484 4.026 1.0396 1 10 '»5 337-«6 1.85.0 308.7 876.3 0.2589 3.862 1.0406 "5 120 341-05 I1.S6.0 312.0 874.0 0.2695 3.7" 1.0416 120 '25 344-13 1186.9 3 '5- 2 871.7 0.2800 3-57' 1 .0426 '25 130 347- > 2 1187.8 318.4 869.4 0.2904 3.444 '.0435 130 140 352.85 1189.5 324.4 865. 1 0.3" 3 3. 2. 2 1 1. 0453 140 150 358.26 1 1 91. 2 330-0 861.2 0.3321 3.01 1,1.0470 '50 160 363-40 1 192.8 335.4 857.4 0.3530 2.833' 1.0486 160 1,70 368.29 "94.3 340-5 853.8 0.3737 2.676' ..0502 170 180 372-97 "95-7 345-4 850.3 0.3945 2-535 '.05 '7 180 190 377.44 1197.1 350.' 847.0 o.4'35 2.408 ..0531 190 200 381.73 1 I '98.4 ' 354.6 843.8 0.4359 2.294' 1.0545 200 WATER BETWEEN 32° AND 2J2" FAHR. II Tempi;rature WeiKht, lb. 1 jinperature Weight, lb. Temp rature Weight, lb. Pahr. per cub. ft. Fahr. per cub. ft. tahr. per lul). ft. • 3a 62.42 123° 61.68 168° 60.81 35 62.42 124 61.67 .69 60,79 4C' 62.42 "5 61.65 170 60.77 45 62.42 126 61.63 171 60.75 50 62.41 i?7 61. 6t 172 60.73 52 62.40 128 6. .60 173 60.70 54 62.40 ' 9 61.58 174 60 63 e6 62.39 130 61.56 175 60.66 58 62.33 '3« 6r.54 176 60.64 60 (^•37 132 61.52 177 60.62 6? 62.36 n3 61.51 178 60.59 64 ^^2.35 »34 61.49 179 60.57 66 62.34 »?5 61.47 loO 60.55 68 62.33 136 61.45 181 60.53 70 62.31 '37 61.43 182 60. 50 72 62.30 '38 61.41 183 60. i& 74 62.28 139 61.39 184 60.46 76 62.27 140 6i-37 185 60.44 78 62 25 141 61.36 186 60.41 80 62.23 14a 61. 4 107 60.39 82 62 21 »45 61.32 188 60 37 84 62.19 144 61.30 189 60.34. 86 62.17 M5 61.28 190 60.32 88 62.15 146 6 .26 191 60.29 90 62 13 M7 61.24 192 60.27 92 6;>.Il M8 6l.2-.' '93 60.25 94 62.09 149 61.20 194 6c. 22 96 62.07 '50 6t.i8 '95 60.3a 98 62.05 151 6t.!6 196 60.17 ICO 62.02 ^5^ 61.14 197 60. 1 5 102 62.00 '53 61.12 198 60.12 104 61.97 '54 61.10 199 60.10 106 61.95 '55 61.08 200 f 0.07 108 61 92 '56 61.06 2c I 60.05 110 61. Eg '57 61 04 2o.i 60.02 112 61.86 '58 61.02 203 6 .00 "3 61.84 '59 61.00 204 59-97 114 61.83 160 60.98 205 59-95 H5 61.82 161 60.96 206 5992 116 61.80 162 6094 207 59-89 117 61.78 163 60.92 208 5987 : 118 61.77 164 60.90 209 59 84 119 6«.75 '65 60.87 210 59-8i 120 61.74 166 6085 711 .S9.79 121 6-. 72 167 60.83 212 59-76 122 61.70 ' Freezing point of water at sea kvel 3-2° F. Maximum density 39, 1° F. Dntish standard for specific gravity .... 62 ' F. Boiling point under atmospheric pressure 112" F. Weight I er cubic inch. .03612 lbs, " M II II .0361 -511 II II II M .C36 8 II II II II II 'OJI58 " TABLE SHOWING NUMBER, DIAMETER, WEIGHT, LENGTH AND RESISTANCE OF PURE COPPER WIRE. BROWN & SHARPE GAUGE. .03612 lbs. .0361-511 .c-^6 8 >• •03,58 tr * — Wg't Lbs. Diam. a'si Length. Resistance of Pure Copper at 75* Fahrcnlieit, Ohms Feet No. In mils -§11 per Feet per per Ohms •c33 1000 ft per lb. 1000 ft. Ohm. per lb. 0000 460.000 211600.0 639.32 1.56 .051 19605.69 .0000798 000 409.640 167805.0 507.01 1.97 .064 16547.87 .000127 00,364.800 133079.2 402.09 2.49 .081 12330.36 .000202 0|324.950 105514.0 319.04 3.13 .102 9783.63 .000320 1| 289. 300 83694.0 252.88 3.95 .129 7754.66 .00051 2 257.630 66373.0 200.54 4.99 .163 6149.78 .00(1811 3 229.420 52633.4 159.03 6.29 .205 4876.73 .001289 4 204.310 41742.5 126.12 7.93 .259 3867.62 .00205 5 181.940 33102.3 100.01 10.00 .326 2067.06 .00326 6 162.020 26250.5 79.32 12.61 411 2432.22 .00518 7 141.280 20817.0 62.90 15.90 .519 1928.75 .00824 8 128.490 16509.0 49.88 20.05 .654 1629.69 .01311 9 114 430 13094.0 39.56 25.28 .824 1213.22 02083 10 101.890 10381.0 31.37 31.88 1.040 961.91 03314 11 y. 1.742 8234.1 24.88 40.20 1.311 762.93 .05269 12 80.8U8 6529.9 19.73 50.69 1.663 605.03 .08377 13 71 961 5178.4 15.65 63 91 2.084 479 80 .13321 14 64.084 4106.8 12.41 80.59 2.628 380.61 .2118 15 57.068 3256.8 9.84 101.63 3.314 3itl.75 3368 16 50.820 2582.7 7.81 128.14 4.179 239.32 .6355 17 45.257 2048.2 6.19 161.59 5.269 189.78 .8515 18 40 303 1624.3 4.91 203.76 6.645 160.60 1.3539 19 35.890 1288.1 3.78 264.26 8.617 116.06 2.2772 20 31.961 1021.5 3.09 324.00 10.566 94.65 3.423 21 28.462 810.08 2.45 4U8.56 13.323 75.06 5.443 22 25 347 642.47 1.94 615.15 16.799 59 53 8.654 23 22.571 609.15 1.64 649.66 21.185 47.20 13.763 24 20.100 404.01 1.22 819.21 26.713 37.43 21.885 25 17.900 320.41 .97 1032.96 33.684 29.69 84.795 26 15 940 254.08 .77 1302 61 42.477 23.54 55.331 27 14.195 201.50 .61 ld42.55 63.563 18.68 87.979 28 12.641 159.79 .48 2071 22 67.542 14.81 139.89:i 29 11.257 126.72 .38 2^511.82 85.170 11 74 222.449 30 10.025 100.50 .30 3293 97 107 391 9.31 353.742 TABLE SHOWING THE DIFFERENCE BETWEEN WIRE GAUGES. No Brown & Sharpe's i 1 Old English Stubs' or or London. Birmingham oooo 460 •454 454 ooo 40964 •425 425 00 36480 •380 380 32495 .340 140 I 28930 • 300 300 a 25763 284 284 3 22942 •259 259 4 20431 •238 238 5 18194 220 220 6 16202 •203 203 7 14428 1 • 180 180 8 12849 ■165 165 9 "443 • 148 148 10 10189 •134 134 II 09074 • 120 120 xa 08081 • 109 109 13 07196 095 095 X4 06408 •083 083 15 05706 072 072 i6 05082 ■065 065 17 04525 •058 058 i8 04030 •049 049 19 03589 ■040 042 30 63196 035 035 ax 02846 0315 032 aa •025347 •0295 028 23 •022571 •027 025 24 • 0201 •025 022 25 •0179 •023 020 26 •01594 •0205 o:3 27 •014195 •01875 016 28 •Q12641 ■0165 014 29 •0:1257 0155 013 30 •010025 •01375 012 3X • 008928 •01225 • 010 32 •00795 01125 • 009 33 • 00708 •01025 • 008 34 .0063 0095 • 007 35 •00561 •009 00s 36 005 0075 • 004 37 •00445 0065 . . 38 • 003965 00575 . -- - ■ - -- - 39 •003531 •005 ■ • 40 •003144 0045 • • HR Gill For the Prevention and Removal of Scale In Steam Boilers, and for Neutralizina ftcid, Sulptiur and Mineral Waters. UNQUESTIONABLE EVIDENCES OF ITS SUPERIORITY GOVERNMENT ENDORSEMENTS.- It is approved and exclusively used by the U. S. ai d many foreign governments. OUR CELEBRATED MECHANICAL AUTHORITIES universally approve of and recommend its use, and it is fa\orahly mentioned in nearly all our high class treatises on Steam Engineering pniilished in the English language. IT IS NOT A VEGETABLE COMPOUND and it is free from all acid and other injurious components contained in these article-. \'egetal)le matter principal'y consists of acids, larh )n, earthy .'alts, etc , anil the active and soluble proper- ties containeii in these preparations are acids, which are more harmful to the boiler as corroding agents tlian boiler incrustaiijn. LORD'S COMPOUND is free from all volatile constituents, and it will not contaminate the steam with odor, flavor or color ; therefore it is invaluable to breweries and simi'ar manufacturing enterprises requiring pure live steam. LORDS COMPyUND is in powdeted form, and represents highly refined and cosily chemicals. It's thirty years of active warfare against ihe use of boiler fluids containing from seventy-five to ninety five per cent, of water has lately resulted in the int oduction on the market of many powdered articles. Mai.y of these are sold as " Lord's Hoik Compound " by unscrupulous persons. In fact, the universal imitation of this preparation is the best argument attesting its merit. DO NOT C UNTENANCE LIQUID ARTICLES FURN ' SH YOUR OWN WATER For descriptive pamphlet, brimful with interesting and instructive information, treating upon Boiler Incrustation, Corrosion, Hoiler Explosions, and the His- tory of the Sources of Water Contarninatii>n, its work in the economy of nature, and method of purification ser.t free on req'iest. Address G. E. GRANT - 13 St. John Street, MONTREAL Sole Agent in Canada for Lord's Boiler Compound, Engineeers ! It. I DO YOU KNOW THAT MICA COVERING SAVKS From 50a to 150% More Heat THAN ANY OTHKR COVERING IN THH MARKET. Write for Reports of Trials, Testimonials, Prices, Etc., to THE Mica Boiler Covering: Co. (limited) 9 JTox^clctn St. - TORONTO '4.. - ) SHaiioa i ox oo