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" There is a tide in the aH'airs of men, Which, tai»^ in protecting their own home industries, that the samc^ACt that made the rudest forms of iron free of duty (because England was unable to produce the material herself), contained the following clause : " That pig and bar iron made in His Majesty's colonies in America may be further inanufacturcd in this kingdom, be it further enacted .... that from and after the twenty- fourth day of June, one thousand seven hundred and fifty, no mill or other engine for slitting or rolling of iron, or any plateing forge to work with a tilt hammer, or any furnace for making steel, shall be erected, or after such erection continued in any of His Majesty's colonies in .America, and if any person or persons shall erect, or cause to be erected, or after such erection continue, or cause to be continued, in any of the said colonies, any such mill, engine, forge or furnace, every person or persons so offending shall for every such mill, engine, forge, or furnace, forfeit the sum of two hundred pounds of lawful money of Great Britain, and it is hereby further enacted .... that every such mill, engine, forge, or furnace, so erected, or continued contrary to the directions of this Act shall he deemed a eommon nuisance, etc., etc." By the Act in question Great Britain undoubtedly en- couraged the production of pig and bar iron in America, by exempting them from duties to which like commodities were subject when imported from any other country, but she did this simply because she had not until that date found a fuel sub- stitute for charcoal. A glance at the Act will moreover show that she imposed an absolute prohibition upon the erection of steel furnaces and slit mills in any of her American colonies. Various other restrictive .Acts of Parliament were passed in i Till'. lUON INinSTKY 9 17H1, 17SJ, 17H3 iinU 1793 to prevent I lie exportation to forei^'n countries of macliinery and tools used in tiie manufacture of iron and steel, and to prevent skilled mechanics from leaving En^'land. Kor example, an Act in i/H,s, 25 (leo. Ill, c. 67 : "To pre- vent, under severe penalties, the enticinj^ of artificers or work- men in the iri>n and steel manufactures out of the kinj^dom, and the exporli'.lion of any tools used in these branches to any place beyond the seas." The penalty provided in this Act read : " If any person or persons shall contract with, entice, per- suade, or endeavor to seduce, or encourajje, any artificer or workman concerned or employed, or who shall have worked at, or been employed in the iron or steel manufactures in this king- dom, or in making or preparing any tools or utensils for such manufactorv, to go out of (ireat Britain to any parts beyond the seas (except to Ireland), and shall be convicted thereof . . . . shall for every artificer so contracted with, enticed, persuaded, encouraged or seduced, or attempted so to be, lor- feit and pav the sum of five hundred pounds of lawful money of Great Britain, and shall be committed to the common gaol . . . . there to remain without bail or mainprize for the space ol twelve calendar months, and until such forfeiture shall be paid, and in case of a subsequent ofTeiice of the same kind, the person or persons so again olTending shall upon a like con- viction, forfeit and ray for every person so contracted with, enticed, persuaded, encouraged, or seduced, or attempted so to be, the sum of one thousand pounds .... and shall be committed to the common gaol, as aforesaid, there to remain without bail or mainprize for and during the term of two years, and until such forfeiture shall be paid." In addition to these restrictive measures, a glance at the protection afforded to the British manufacturers of iron from 17F.T to the close of 1823, will demonstrate to Canadians the fact that England owes her greatness in the Iron Industry very largely indeed to the protection granted to her native industries in the early years of the trade. Quoting from Scrivenor's History of the Iron Trade : " From 1782 to 1795 the duty on foreign bars was £2 16 2 per ton. It rose to £}, 4 7 in 1797. From 1798 to 1802 it was £2, 15 5. In two years it had got to £j\ 17 i, and from 1806 touSoSit stood at £'5 7 5;>4d. In the three years between 1809 o lO IHK IKON INDl'STKY. aiul iHi2 it was ;^'5 () lo. and in the five years oiuliiif; with 1818 it had been J£,() t) 10. " At this date a distinction was made in the interests of British shipping, for whilst tiienceforward till the close of 1823, the duty on foreij^n bars was ;£,(> 10 if imported in British ships, it was ^.'7 18 (> if imported in foreijjn. Nor was this all : iron slit, or hammered into nuls, or iron drawn down, or hammered, less than three-quarters of an inch square, was made to pay a duty at the rate of ;£^2o per ton ; vvrouj^^ht iron, not otherwise enumerated, was taxed with a payment of ^,'50 for every ;£, 100 worth imported ; and steel, or manufactures ol steel, were similarly loaded with a fifty per cent. duty. Mr. James Ma. or, the present Professor of Political Science in the University of Toronto, quotinjj from Conrad's Hand- worterbuch der Staats VVissenchafter, \'ol. II I, pa^e 45, and also from various other authorities, >j;ives the following data in ref^ard to the duties imposed at various times by Great Britain, in the interest of her Iron Industry, "The duty imposed on pij; iron in 1787 was 67 2 per ton. Duty increased i8i() to 130 - per ton on pi^i; iron. I)uty raised 1825 by 10- per ton. Duty altered 1842, 23 ad valorum on pijf iron. Duty abolished 1845. " Duty on manufactured '\ron altered 1843, 13 on manu- factured iron and steel, this subsequently reduced to lo/. Duty on iron wholly abolished i8()o." Amonjf other measures quoted by this authority are special rates for carryinjf coals to iron works, embodied in the earlier railway acts. The period of protection by hijjfh Customs duties extended trom 1787 until i860, j^ivinjj to the Iron Industry protection of a permanent character for upwards of 73 years. The restrictive measures cited, althou^-h they were in many cases harsh, undoubtedly resulted in buildinj^ up an industry of great value not only to Great Britain, but to the world at large. UNITKD STATKS. (ireat as has been the progress made in the Iron Indus- tries of Great Britain, still more marvelous has been that of the United States, especially when we consider that the development of the American Iron Industry has been made very largely within the past thirty years, and a full consideration o THE IRON INDUSTKV. I I of the facts will show that this rapid growth has been due almost altoijethor to the fact that duriiiff that thirty years, the liovernment of the United States has stood firmly by the policy of protection to the native Industry, and that the f^reatest proyi'ress was undoubtedly made when the protection was at its hijfhest point The tirst attempt to establish iron works in the I'nited States was made in i<)ii), the works bein}; located at Kallinj;' Creek, a 'ributary from the James River, in Virjfinia. This was un- successful, but during the iSlh century Virginia became quite prominent in the manufacture of Iron. In 1643 an Iron Works was started in the Province of Massachusetts Bay, which claims to be the first successful iron works established in America. Several other forges were erected at various points throughout New Kngland, in all cases the fuel used being charcoal. In the State of New York the first iron v nks would seem to have been erected in 1740 on Ancrum Creek, Columbia County, close to the Hudson River. This furnace was con- temporary with our own St.. Maurice forge erected A. D. 1752. In 1800 the celebrated Champlain iron district was de- veloped, and in 1801 the first iron works in the district were built. .As in New I^ngland, so in New V'ork and throughout the llniied States charcoal was the only fuel used at this period. New Jersey saw her first iron furnace in 1676, and Pennsyl- vania, the greatest producer of all the States, saw the inaugi ration oi' the Industry under the able administration uf Wm. Penn in 1716, the iron produced by one Thomas Rutter Smith, who lived not far frcm German Town, being said to have proved equal to the best Swedes iron. In 17.28 there were four furnaces in blast in Pennsylvania, and from that date forward the Iron Industry of the State was assured. Space prevents a more minute description of the difficulties experienced and overcome by the pioneer furnacemen of the United States. Coming down to more modern days, the following statis- tics, dating from 1854 to i8go will serve to show the magni- ficent development ot the American Iron Industry, under the Protective Tarifi" shown in the list 12 THE IKON INDUSTRY, PROni'CTION OF PIG IRON IN THE UNITED STATES KROM 1854 TO 1890. Net tons of 2.000 pounds. Aiuluaciti' ' < Coke and * -yl |i and nii.\t(l .; .TiithraiiU' ! ^ raw hi- < Duty on I'ij; Iron ol all 1. inds. 111 < Uinilnous. H <> u and ciikc-. I = 1854... 1 •I 339.435' 34^.^98 54.485 736,218 30 per cent. 1855- ■• . 381,866 339 ^22 62,390 784. '78 30 " a 18^6... • 443. 113 370 470 69,554 883.137 30 " t i 1857... . 390,383 330 321 77.45' 798. 1 57 30 " 4 i i8s8... . i 361,430 285 3 '3 58,53' 705.094 24 " i \ 1859. . • i 47>.745 ^84 041 84,841 840,627 24 " 1 1 i860. . . . 519,211 278 331 122,228 919,770 24 " h ( 1861 . . . 409,229 195 278 127,037 73 '.544 24 " i t 1862.. . ■ 1 470.3 '5 '86 660 130,687 787,662 $6.00 per Ion. 1863... ■: 577.638 212 005 157.961 947.604 6.00 " 4 4 1864... . 1 684,018 241 853 210,125 '."35.996 6.00 " 4 s 186s. .. i 479.558 262 342 189,682 93 '.582 9.00 " 4 4 i8b6. 749.367 2,:^^ 580 268,396 '.350.343 9.00 " i 4 1867 . . 798.638 344 34' 3 '8,647 i,46i,()26 9.00 " 4 4 1868... 893,000 370 000 340.000 i,6o3,cx5o 9.00 " t i 1869, . . 97'. '50 392 '50 553.34' 1,916,641 9.00 " t i 1870 .. 930.000 365 000 570,000 1,865.000 9 00 " t 4 187..., 956,608 385 000 570.000 1,91 1,608 7 00 " ** .872.,. . j 1 , 369, 8 1 2 500 587 984. ' 59 2.854.558 7.00 " 4 4 .873... i'-3'-'-754 577 620 977, ()04 2,868.278 6.30 " 4 4 .874.., 11,202,144 576 557 9" 0,7 '2 2,689,413 6. 30 ' ' * * .875... 908,046 410 990 947.545 2 , 266, 58 1 7.00 " 4 K 1876... • 794.578 308 649 990,009 2,093,236 7.00 " 4 4 1877... 934.797 3 '7 843 1,061,945 2,314.585 7.00 " 1 4 1878... .1,092.870 293 399 1,1 9 '.092 2.577.361 7.00 " 4 4 1879,. ' '.273.^"'24 358 873 1,438.978 3,070,875 7.00 " 4 4 1880. . . .1,807.651 537 558 1,950.205 4.295. 4'4 7.00 " t t 1881 ... '.734.4"-' 638 838 2,268,2()4 4.641.564 7.00 " t 4 1882. . . . 2,042,138 697 906 2,438,078 5,178,122 7.00 " 4 t i88v . . '.885,596 571 726 2,689,650 5,146,972 7.00 " t t 1884. .. • '.586,453 458 4'8 2,544,742 4,589.613 6.27 " i 4 1885... ,'.454.390 399 844 2,675,635 4,529,869 6.72 " i t 1886. 2,099,597 459 557 3.806,174 6,365,328 6.72 " 4 » 1887... • 2.338.389 578 1834,270,635 7,187,206 672 •• 4 t 1888... ■! '. 925. 729 598 78') 4.743.989 7,268,507 6.72 " 4 t 1889. .. . 1,920.354 644 3<^;' 5. 95 '.425 8,516,079 6.72 " 4 i i8go. . . . 2,448.781, 703 522 7.^54.725 '0,307,028 6.72 " 4 i •s jn THE IRON INDISTKV. Ij In an able article, " From Mine to Furnace," Mr. John Birkinbine, Past President, Am. ist. M. E. recently said : "The following remarks concerning the progress of the Pig Iron Industry, and a prophecy as to its future, appeared in Vol. XV of the tenth census, that of 1880, which is presented here to show how much more rapidly the Industry has developed than was then anticipated would be the case eight years ago, when it was written. " ' In 1866 the United States had reached the production of Great Britain in 1835, that is to say. she was then 31 years behind the latter country, in 1884 she was about 21 years behind England, and at the same rate of increase for both countries the United States will be about 15 years behind England in the year iqoo, and will reach and pass her in 1950. The production of Pig Iron of each country for that year, as determined from the equation of their respective curves, being a little over thirty million tons.' "The facts are that in 1890 the United States passed, and has since that time led Great Britain as a producer of Pig Iron." In a paper read at a meeting of the American Institute of Mining Engineers, in October 1890, by its then President, Hon. Abram S. Hewitt, he showed a comparative rate of increase in population and pig iron production in the United States for six decades, a.id brought out the striking conclusion that the pro- duction of pig iron has always increased more rapidly than the population, and that the ratio is an increasing one. Between 1830 and i860 llie production of iron increased twice as fast as the population. Between i860 and 1890 it increased four times as rapidly, in reality over four times, thus proving that the national wealth continues to grow from decade to decade, at a rate of acceleration of which the world affords no previous example. Inasmuch as during ail this lime the United States have imported iron in addition to their native production, it follows that the consumption per capita has also increased more rapid- ly than the population. In 1855, according to careful calculations made by Mr. Bir- kinbine, the United States was consuming iron at the rate of 1 17 lbs. per head, whereas in 1890 the consumption had increased to rather more than 300 lbs. per head, the whole of which, for th^ ( 14 THE IRON INDUSTRY. first time in the history of the country, was being produced within American borders. Mr. Birkinbine, in speaking of the present and future of the Iron Industry, deplores the fact that part of the development has been brought about by real estate speculations, which he rightly conjectures will exert a restricting influence in the near future. He is however of the opinion that, " If political action does not disturb the industry, or if labor troubles do not seriously interfere with the development, there seems to be no reason for expecting that the Pig Iron Industry will remain dormant, but we may rather look for a nearly steady growth, which at the expiration of 25 years will pro- bably make the annual requirements of the United States in pig iron, or its equivalent, amount to between twenty and twenty- five million gross tons." These figures Mr. Birkinbine states are the result of a care- ful study of statistics, taken in connection with an intimate knowledge of the present state of development, and a personal acquaintance with the possibilities of various portions ot the country. He says, " There will be times of depression like the present, pre- ceded and followed by others of unusual activity, but we may confidently look forward to a material advance, perhaps greater than estimated, but certainly much more pronounced than was believed possible ten years ago." IRON ORE. The following figures taken from the " Report of Mineral Industries in the United .States" at the iith census, 1S90, will give some idea of the magnitude of the Iron Industry of the United States. In 1889 the production of iron ore in the United States including Red Hematite, Magnetite, Brown Hematite and Carbonate, amounted to 14,518,041 gross tons, of a total value The total capital invested in the ore mines in the same year is given as $109,766,199. This is all expended within the country on the native ores. In addition to this iron ore was imported in the same year from foreign countries to the extent of 833,573 tons, valued at 81,852,392. f^ THE IRON INDUSTRY. 15 :ed he he ar or re ■y 'y )- s With reference to foreign ore imported into the United Sta- tes, Mr. Birkinbine in his " Production of Iron Ore," 1892, says, "While the United States has large deposits of iron ore of all kinds, widely distributed throughout the various States and Territories, still" the low rates of wages in foreign countries, and cheap water transportation rates, have admitted con- siderable quantities of iron ore into this country, in spite of a specific duty of 75cts. per ton, which is collected on all iron ore imported. In the year ending December 31st, 1892, iron ore to the amount of 806,585 long tons, valued at $1,795,644 or $2.23 per ton, was thus imported. All of this iron, however, is consumed near the ports of entry, and much of the ore entering the port of Baltimore is unloaded direct from the vessels to the stock piles. This is also the case with one Pennsylvania furnace. All the iron ore imported from Cuba is taken from the mines operated by American companies. Until 1892, but one com- pany was mining and shipping ore from Cuba, but last year a second enterprise was represented by actual shipments, and i8q-? is expected to add at least one more active corporation to the list of Cuban mines. It is significant, in looking over the list of imports for 1889, to find that whereas Cuba supplied 243,255 tons, of a value of $533,524, the Provinces of Quebec, Ontario, Manitoba and the North West Territories combined, supplied (be it remembered under equal conditions as to the tariff) only 4,091 tons, of a total value of $10,697. Auain in 1892, statistics show that whereas Cuba supplied 307,115 tons, valued at $618,222. Quebec, Ontario, Manitoba and the North West Territories supplied only 8,606 tons, British Columbia 2,749, a total export for all Canada of 11,355 tons, valued at $27,340. Spain was the largest supplier of ore in 1889, sending 298,568 tons, of a value of $621,481. These statistics prove that up to the present time Canadians have found it impossible to compete successfully against the negro labor of Cuba, and the cheap labor of Spain in supplying iron ore to the American market. The question Canadians have to ask is whether under uniform frer trade Canada can hope to improve her position as against her Cuban and Spanish competitors. This seems highly improbable. .-Ml the facts (' ll'^ ! i i6 THE IRON INDUSTRY. point to one conclusion, viz., that Canadians must turn their attention to smelting their own ore for the home market. EQUIPMENT ANO SHIPPING FACILITIES. The equipment of the American mines and furnaces sur- passes in excellence that of any of the European nations, and the facilities they possess for cheap transportation of ore from mine to furnace is unrivalled. The shipping docks at Mar- quette, L'Anse, and St. Ignace, Mich., are worthy of special notice. These docks have been constructed at a heavy cost by the railways which penetrate the interior, for the special purpose of facilitating the handling of Lake Superior ores at the minimum of cost, and they furnish a very striking example of the fore- sight and enterprise of American railroad men, who perhaps more than any other class, realize the national importance of the Iron Industry. These terminal facilities consist of shipping docks, with elevated railroad tracks from 35 to 47.5 feet above water level. By means of drop bottoms the ore is dumped from the cars into pockets, thence to be discharged at will by means ot iron chutes let down into the vessel's hold. By this system the ore is rare- ly, if ever, handled, from the time it leaves the mine until it reaches lower lake ports. The total investment for docks, specially equipped for hand- ling and shipping iron ore is placed, by so good an authority as Mr. Birkinbine, at approximately $4,000,000 in the year 1889. rklkivino noiKs. Of equal importance is the system of receiving docks, special- ly erected for the purpose of handling ore to blast furnaces, or at points from which railroads radiate to blast furnaces. These docks are of various types, generally furnished with swing boom derricks operated by steam power. By means of these derricks iron buckets are lowered into the holds of the vessels. After being filled with ore by the navvies the buckets are raised again, and swung to the point where the ore is to be deposited, or if for distant points, into hoppers, thence to be discharged into cars. The buckets dump automatically at the THE IRON INDUSTRY. '7 point desired, and return to the hold without detaching from the machinery. It is estimated that the capital invested for receiving docks fully equals that mentioned for shipping docks, and that one such receiving dock alone costs, equipped, fully $800,000. The investment, although large, is well spent, for by means of these facilities it has been found possible to handle quantities of ore, which could not have been moved in any other way, while the cost of handling has been reduced to a minimum. Mr. Birkinbine gives the following data as to the cost of handling ore by the new system of receiving docks. " The expense of shovelling ore into buckets in the holds of vessels, varies from 10 to 15 cts. per long ton, the rate being controlled by stevedores, while with the improved apparatus at some of the docks, this ore in buckets is lifted from the vessel, carried back 350 feet, and dumped, at a total cost, including labor, wear and tear, interest, fuel accounts reported, of from I to 1.5 cts. per ton. " With 21 men in the hold of a vessel carrying 2,000 long tons of iron ore, the entire cargo has been stocked in 17 hours. Other instances are mentioned where with 28 men 2,200 long tons were similarly handled in 15 hours, and 2, 100 long tons were handled by 18 men in 17 hours. " In using these improved apparatuses in loading from stock piles to railroad cars, it is not uncommon to have a gang of men shovelling into buckets, and loading the ore on cars at the rate of 8 or 9 tons per man per hour." li^ addition to these unrivalled facilities for economical handling of raw material, the American furnaceman works under most advantageous circumstances with regard to the large output of his furnace. As an example, one of the furnaces in connection with the Edgar Thompson Steel Works, of Pennsylvania, recently pro- duced the remarkable output for a single day of 623 tons of iron. In a week one furnace stack in connection with this company produced 3,203 gross tons, and in a month one stack produced 12,800 gross tons. That is, in one month, one of these furnaces produced fully as much as twenty-five years ago would have been turned out in a year, from the best and largest of the American blast furnaces ii i8 THE IRON INDl'STRY. With such Splendid facilities for economical working, with ample capital, and many other benefits accruing from a long continued policy o\' protection, the American Iron Industry stands to-day in a perfectly safe position, the trade (aside from the ordinary periods of depression common to all industries) bound to increase in volume, the whole future of the industry linked with the life of the nation. C'ONTINHNTAL STATES. Following the example of Great Britain and the United States, France, Belgium, Germany, and other Continental States established, and still maintain, high protective duties with most beneficial results in many branches of the Iron Industry. Germany's case is especially worthy of mention. On the 14th May, 1882, Bismarck, in a speech before the German Reichstag, said, " The success of the United States in material development is the most illustrious of modern time. The American nation has not only successfully borne and suppressed the most gigantic and expensive war in all history, but immediately afterwards disbanded its army, found employment for all its soldiers and marines, paid off most of its debt, gave labor to all the unemployed of Europe, as fast as they could arrive within its territories, and still by a system of taxation so indirect as not to be perceived, inuch less felt. Because if is wy deliberate judgment that the prosperity of America is mostly due to its system of protective laws, I urge that Germany has now reached that point where it is necessarv to imitate the tariff svstem 0/ the United States." Bismarck gave to Germany a protective policy with some- thing of a permanent character, and the result has been the building up of a great national industry in that country. In 1834 Germany and Luxemburg, included in the Zollve- rein, produced only 1 10,000 metric tons (2,204 '^^O '^f P'S iron. In 1881 Germany and the Grand Duchy of Luxemburg pro- duced 2,914,009 metric tons (2,204 lbs.). In 1890 the produc- tion had increased to 4,637,239 metric tons. This increase in pig iron has been accompanied by an enormous increase in the output of coal and lignite. THK IRON INDUSTRY. '9 As an illustration showing' Germany's progress in the manu- facture of basic steel, in i8go England produced 503,400 tons of basic steel, (iermany, Luxemburg and Austria produced •.695,472 tons. CANADA. Canada's " Natural fitness" for the successful establishment of the Iron Industry is beyond question. The earnest work performed by the Geological Survey of Canada, and by private prospectors, has well established the fact that throughout a very large part of her vast territory (three and a half millions of square miles in extent) she is rich in iron ores of almost every variety known to metallurgy. Commencing at the Atlantic seaboard, Canada can claim in lAPli MRETON Extensive deposits of Hrown Hematite, Magnetite and Spathic ores, lying side by side with coal fields of great magnitude. NOVA SCOTIA. The I.imonito, Specular and Spathic Clay iron-stone and Hematite of Pictoii county, Specular ore in Guysboro county. At Londonderry an immense vein of anchorite holding Brown Hematite. Between Truro and Windsor numerous deposits of Brown Hematite often highly manganeferous. A range of Kerro-ferous strata extending from Digby to Windsor, embracing Red Hematite and Magnetite of Nictaux and Clementsport. Throughout the whole of this district mineral fuel and fluxes occur in close proximity to the iron mines, affording exceptional facilities lor economic furnace practice. Ni;\V BRINSWKK. Magnetic and Bog Ores, with coal fields at Grand Lake and elsewhere, and a plentiful supply of hard wood for charcoal purposes. 20 THE IRON INOl'STRV. gUEBEC. The Bog and Lake Ores of this province are probably the most extensive deposits of a like nature in the world. The ore bearing area extends from the borders of Ontario in the West, to Gaspt' in the East, and on the other hand from the Eastern Townships to the Laurentian Range of mountains, embracing the historical Three Rivers ore district. Good deposits of Magnetic Ores are found throughout the Province, especially in the vicinity of Sherbrooke, Leeds, Sutton, St. Jerome, and in Pontiac County. An inexhaustible growth of hard wood, suitable for the manufacture of charcoal is everywhere found in close proximity to the iron deposits. Limestone for flux is most abundant throughout the Province. ONTARIO. i I Vast deposits of Ore exists throughout Ontario from the Ottawa Valley to the head of Lake Superior. The ore is of many varieties, Magnetic, Red Hematite, Limonite, Specular, and occasionally Bog ores, all more or less rich in metallic iron. At the recent World's Fair in Chicago, Ontario exhibited no less than 120 samples of iron ore taken from her various mines, all these samples averaging 60 and over in metallic iron, and many of them exceptionally free from impurities. Most notable among the localities sending exhibits were the Ottawa Valley, including Lanark, and the Kingston and Pembroke Districts, Madoc and other points in the County of Hastings, Haliburton, Coehill, and other locations in the County of Peterhoro, East Algoma, Thunder Bay District, including .Atak-Okan Range. In the matter of fuel, Ontario, like her sister Province Quebec, possesses most extensive forests of hard wood, admir- ably suited for the production of charcoal. She is also rich in fluxes. MANITOBA. Deposits of Magnetic and Bog ores on Lake Winnipeg, with an abundant growth of hard wood suitable for charcoal in the vicinity of the mines. p ^^^iiiMaiJiim& iKarriiHrijiiiMii'i^f^"''.'^ ■■• »m TtlU IHON INDl'STRY. at i RRITISH COLUMBIA. While the work of exploration has necessarily been limited, yet the Magnetic ore deposits at Texada Island, and Cherry Creek HlulT are already fairly well proved by actual work. The ore from these mines has found a market at Tacoma, Wash., U. S. British Columbia is very rich in both coal and wood, the outputs of her collieries at Nanaimo, Wellington and Comox showing a steady increase in tonnage. Kdw Material. While in the actual work of proving and developing her mines Canada has up to the present accomplished com- paratively little; yet the careful preliminary explorations al- ready referred to make it most evident that in raw materials Nature has unquestionably endowed Canada with everything necessary to success. Market. Satisfied as to the possession of raw materials, the next most important question for Canadians is a market for tht finished product. All facts and figures go to prove that for many years to come Canada's natural market for iron products lies within her own borders, side by side w tlu'insclves) uiih :ill I lie raw niateriiil necessary for the niaiiiit'ailuro u( bars and "IIkt linished iron. It IS Hit improhiblo but thai a comprehc-nsivi.' arranj^ement on some >iah lines would result in the rolling mill companies considering the question of j^oin^ into blast furnace work on their own accoinit, with most benf(?»ial results to the whole Dominion, or they may adopt the course of erectinjj plant for the manufacture of steel hillels and puddled bars from Cana- dian pi)>; iron. in the face of many diHiculties the pijf iron industry has continued to make creditable pro^'ress since 1HH7, and especially has this been the case within the past two years. .\t the close of the calendar year iHqi, the total production of pig iron in Canada was only 23,H()i tons. Within 18 months, that is to say, at the close of the fiscal year iSya, the output had increased to about 31,000 tons for twelve months, a y^ain of upwards of 1 10 . Sixty thousand tons will be a fair estimate of the output to the close of the present fiscal year. The following will show the furnaces now in blast, with capacity and output : LONDONDIvRRN IRON CO., LONnONDHRRV, N. S. Description of Piitiil, with Capacity. Thirty-six thousand acres free hold land, Ore Mines, yield from 50,000 to 70,000 gross tons. Limestone Mines, yield from iJ,ooo to 15,000 gross tons. Railways— about \i miles. Company's own property. Two Blast I-'urnaces Capacity about 40,000 gross tons. One Rolling Mill Silent, capacity about 8,000 gross tons. One Pipe I'oundry Silent, capacity about 3,000 gross tons. Nuinber of men employed about 330. Maximum number which has been employed when running all departments full, H07. Make of Pig Iron iS()2 - 28,032 net tons. Ore charged (partly bought)— (74,430 net tons. Coke charged — 41,00b net tons. Coal charged (all bought)- 1,740 net tons. Flux 14.Q07 net tons. 26 THK IKON INDUSTRY. The Londonderry Co. purchase from outside sources a very larfje proportion of their ore and coke. It is therefore alto- gether fair to credit them with the hands employed in the production of this material, in all some 450 men. This gives a total at the present time of 800 employees connected directly and indirectly with the operations of the Londonderry (\i. THK NKW (.LASGOW IRON, COAL & RAILWAY CO., FKRRONA, IMCTOU CO., N. S. Ore Mines -Limonite and Hematite, yielding 60,000 to 75, OCX) tons per annum. Coal Mines. Limestone Quarries. Railways The property of the Company, about 13 miles in length, connecting the furnace with the mines. One Blast Kurnace-65 f'- High, bosh 25 ft. bin., hearth 9 ft. bin. Capacity 100 tons per day. Battery of Coppe kilns. Number of men employed 425. '■-on produced in 181)3. for nine months campaign- -22,^00 net tons. Ore -about 50,000 net tons. Coke- 30,000 net tons. Flux 13,000 net tons. The Company purchase all the coal required for the operations of the furnace. Last year they bought, washed, and consumed qo,ooo tons of coal. It is only fair to credit the industry with the men steadily employed in the fuel department, viz, 150 men and 30 boys, giving a total average of 625 employees in connection with the I'errona Works. Allied with this Company, and as an important consumer of its forge iron, is the NO\A SCOTIA STHLL & FORCH CO.. I.TH., OF NKW GLASC.OW, .\. S. The following descriptions will s'xnv the great importance of this Steel Industry. The Plant consists of: -- Two Siemens .Melting Furnaces, 20 tons capacity each. THE IKON INDUSTRY. 27 Three Giis Heating Furnaces, Kive|;Reverberatory Heating Furnaces. Twenty-six" Reversing Cogging Mills with train of live rolls. Heavy Vertical Hot Billet Shears with live rolls. One 20' Plate Mill. One 16' Bar Mill. One 12' Bar Mill. One 9" Guide Mill. Ten Fairs .Shears, 40 tons and smaller. One 5-ton Steam Hamer, with 15-ton Hydraulic Crane. Four smaller Steam Hammers. Machine shop 175 ft. x 75 ft. with 30-ton travelling crane commanding whole shop, equipped with 24" Slotter, 6 Drills, (one a 9-ft. Radial, 5" Spindle) 9 Lathes, one of which will take in 50" over carriage, and 8" x lo' in the gap, will take 37 ft. between centres, small shapers. etc , etc. Power is supplied by some 50 steam and 10 hydraulic Cylinders. Entire works are lighted by Arc and Incandescent Light Plant. Output 100 tons of Steel Ingots per day, all of which is worked up into bars, sheets, axles and other forgings. Over 97,000 Axks of this Company's make were supplied to Canadian Railways. This Company employed in 1893 an average of 425 men at the works, , and expended in wages to this staff $185,471.00. Aside from this they should be credited with the labor necessary to mine and raise the average quantity of coal required per day, in all one hundred men, giving a total of 550 men connected with the Nova Scotia Steel X: Forge Co. Ltd. The Company consumed 36,000 tons of coal in 1893. It may be mentioned also that they paid in 1893 for freights, inwards and outwards, $86,667.61 . THK PICTOU CHARCOAL IRON CO.. LTD., BRIDGHVILLH, N. S. Ore .l//;/c.v— Brown Hematite and Limonite in the immediate vicinity oi the furnace. Wool/ Sitp/)/v-- The company controls 8,500 acres of hard wood lands, yielding principally yellow birch, beech and maple. This land is situated 15 miles from the furnace. 2« THK IKON INDUSTRY. One Blast Furnace 55 ft. hifjh, 1 1 ft. bosh, built of red brick. Capacity 5,000 tons charcoal iron per annum. Charcoal Kilns ig Beehive kihis, capacity 50 cords each. This Company has barely commenced operation. So far only 700 tons of iron have been produced. Working full blast how- ever it will give employment to 300 men in the woods, mines, and at the furnace. JOHN McDOUGALL & CO., DRUMMONDVILLK, QUK. Orcs—Vio^ ores secured within a radius of r 2 miles of Drum- mondville. Charcoal J'uel—Soft wood, principally balsam and spruce, secured in practically the same district as the ores. Two Furnace Stacks '^o\\\ built of stone, 35 ft. high. Capacity about 6 tons per day each; 200 men employed. At present the whole of the output is used in the manufacture of car wheels at the Company's Works in Montreal. The campaign is therefore largely regulated by the requirements of the car wheel department. THE CANADA IRON FURNACE CO.. LTD., RADNOR FORGES, CHAMPLAIN, P.Q. Orf.v Bog and Lake. The Company control 100,000 acres of ore bearing lands in the districts of St. Maurice, Three Rivers, Vaudreuil, Joliette, St. Ambrose de Kildare, Point du Lac, Gentilly and Beaconcour, including the important deposits of lake ores at Lac-a-la-Tortue and Lac-au-Sable, which the Company hold in fee simple. .Also magnetic iron mines at Sherbrooke, St. Jerome, and other points in the Province oi Quebec. Wood Supply — Free hold and royalty rights on hard wood lands extending throughout the country north of Radnor Forges. The supply of wood is practically inexhaustible. The Com- pany's location at Grandes Piles securing to them practically the " Key" of the St. Maurice River, and the control of most valuable hard wood lands on either bank of the river for seveif^5;i/p>«?) milesof the navigable waters of the St. Maurice. The wood is^^'^ principally hard maple, birch and beech. THK IKON INOUSTRV. a9 Charcoal Kilns— A battery of 1 1 kilns on tlie furnace prop- erty at Radnor Forges, capacity 55 cords each. A battery of 14 kilns at Grandes Piles, capacity 55 cords each. Charcoal also made in pits in the .'wedish manner. Limestone Quarry— The Company owns what is perhaps the most important limestone quarry in the Three Rivers dis- trict. This lies within 50 yards of the furnace. /Railways— A railway line from Piles Branch, C. P. Ry., to the furnace. This together with switches is three mile« in extent, all the property of the Company. Car fV/ieel S/iop— Located at Three Rivers. Furnace Iron shell, height 40 ft., bosfi 9 ft. diameter. Crucible and bosh from mantle down is encased and protected with a Russel Wheel & Foundry Co. water jacket. The furnace is complete with all modern accessories. Hot blast stove, Drummond pattern. Steam and water power. New Weimer blowing engine, also complete auxiliary plant, blowing engi,:es, steam and force pumps ready for use at any moment should the permanent plant become disabled. Capacity— i,o tons per day of high class Charcoal iron, specially adopted for the manufacture of chilled car wheels. This iron stands an average breaking strain of 63,000 lbs. per square inch, the test being on standard bars 1 " x 12. During 1893 the Company produced 7423 net tons of charcoal pig iron. They made all their own raw material, not alone for the production of the quantity of iron named, but also for sufficient stock to provide for a largely increased output during the present year, 1H94. The average number of men employed is 650, with about 400 horses. During the winter months when the Company require to cut all the hard wood necessary for the year's production of charcoal, and when they take delivery of a great deal of the ore made during the summer months, they often find it necessary to employ a staff of upwards of Hto men, with about 550 horses. Of the large staff of men, at least three-quarters are drawn from the ranks of the farmers and habitants, and the operations are carried on by them over a very large torritorv. Politicians will do well to notice that each and every one of the Canadian blast furnaces are located in rural districts, and 3° THE IRON INDUSTRY. that in a very peculiar degree the pig iron industry is one closely identified with the interests of the farmers. The coke furnaces of Nova Scotia draw a large proportion of their employees at mines and furnaces from the farming class. In many instances the farmers take work in the mines, while other members of their families look after their agricultural interests. The charcoal iron furnace especially may well be classed as a farmers' industry. For example, in the case of the Canada Iron Furnace Co. already cited, out of a staff of 850 men employed at the present time, 700 at least of the employees are farmers or habitants, who work for the Company during the winter months and in their slack seasons, between seed time and harvest. These men find that the arduous work of clearing their land is no longer unprofitable, as it has been in the past, but that on the contrary they are now able to derive a very good living from the earliest days of settlement by supplying wood to the charcoal kilns. Another ready source of employment is the raising of ore on portions ot their own and neighboring lands, which would otherwise be wholly unproductive. The successful re-establishment of the Charcoal Iron Industry at Radnor Forges has greatly improved the condition of the farmers of the historical Three Rivers district. They now find steady and profitable employment on their own land at all seasons, a steady market for their fariii products, and ample work for their horses. During the present season the Canada Iron Furance Co. are using in their camps and ore fields upward of 500 horses, 80 per cent, of which are the property of the farmers. This close identity of interest between the farmer and the manufacturer is also characteristic of the work done at Drum- mondville, in the Province of Quebec, and will no doubt prove equally true with regard to the operations of the Ficlou Charcoal Iron Co. at BridgevilJe, X. S. It will be largely in the interest of the farmers of Ontario and Quebec if the Charcoal iron Industry is allowed to grow and prosper. What has been poi^sihle in the case of Sweden is equally possible for the Provinces of Ontario and Quebec, where the raw material and the market lie side by side. In 1890 Sweden had in blast 154 charcoal iron furnaces producing 456, 102 THE IRON INDUSTRY. 3« metric tons, an industry of which that nation may well be proud. The utilization of the hard and soft woods of our forests, at present waste material, would be of incalculable benefit to the Provinces of Ontario and Quebec, and above all to the agriculturalists of these provinces. Next to the farming class the Railways of Canada would perhaps he the greatest gainers by the establishment of an iron industry. In the case of the Government Railway, the Inter- colonial, it is safe to say that the combined operations of the Londonderry Iron Co., the New Glasgow Iron, Coal & Railway Co., and the Nova Scotia Steel & Forge Co., furnish one-fifth of all the freight business of the railway in question. The Piles Branch of the Canadian Pacific Ry., on which the works of the Canada Iron Furnace Co. are located, is perhaps the best paying piece of line possessed by that great Trans- Continental road, and this is very largely due to the fact that every pound of raw material inwards to the furnace and finished product outwards to the market contributes to the revenue of the Railway Co. It is quite plain that any policy that would serve to cripple these iron industries loill be severely felt by the Railways. Perhaps the greatest difficuity that has stood in the way of the advancement of the Canadian Iron Industry up to the present time, has been the uncertainty of the tariff, and political cries of "Commercial Union," " Cnrestricted Reciprocity," "Free Trade" and " Revenue Tariff" have served to frighten capital- ists, so that Canadian iron masters have found it very difficult to obtain investors for the carrying forward of the work on a proper basis. When the difficulties are all considered it is remarkable that the Industry has reached even its present stage. The United States at the present time presents an example of what uncertainty regarding tariff changes will do. During the past six months business has been completely demoralized in the iron trade of the Republic by the fear of a possible change in the duties. This in face of the fact that both parties in Congress are known to be more or less protectionist in theory and practice, the difference being only one of degree, whereas in Canada politicians are most extreme in their views, and the battle against protection to native industries has been waged in and 32 THE IRON INDUSTRY. out of Parliment during all the term that the so-called National Policy has been in existence. With such a neuclus as the existing establishments afford, with unlimited supplies of raw material, and possessing the best of all markets- -a home market -the Canadian Iron In- dustry cannot fail to expand rapidly and safely, probably as in the case of the United States much more rapidly than the population, if only the Government of Canada will establish confidence in the mit d?= of capitalists by, in some manner, giving a degree of permanency to the present protective tariff. Minor details will from time to time require adjustment, but the broad principal of protection to an industry for which Nature has so eminently fitted the Dominion, must be endorsed by both Government and opposition, giving a fair period of time in which to secure a full development of the industry, so that it may meet, on something like equal terms, the opposition of its powerful competitors in the United States and Great Britain. Without this the industry will be restricted, and in time of depression such as at present, the iron masters of the United States will simply unload their bankrupt stocks into Canada, with the end that a healthy Canadian industry will be an utter impossibility. It is a notable fact that during the past four years the increased outputs of the Canadian furnace has led to a decreased cost of production per ton of iron, and Canadian makers have now forced foreign agents to lower their prices fully $3.00 per ton from prices asked four years ago. A well maintained tariff for some years to come will have exactly the same tendency as it had in the United States, viz., to strengthen and expand the native industry to the point where Canadians can control the entire trade of the country, and yet sell to the consumer at as low a price as any foreign competitor can do in nis own country. LOCATION. The question of a proper location of Coke and Charcoal furnaces will be settled by the natural fitness of each Province. Nova Scotia, possessing as she does a great wealth of mineral fuel, must continue for some time to come to produce the coke THE IRON INDUSTRY. 33 iron required by the country. It may be urged that she is far removed from her best market, viz. Ontario. However, Nova Scotia is in as good a position in this respect, and ought to be in regard to freight rates, as her present greatest competitors, viz., the furnaces of the Southern United States. Within the past two years Nova Scotia has made great progress in the erection of modern plants and improved appliances. She must continue on this course, for the time is past when iron can be successfully produced without improved appliances both in construction and modern methods of operation. The blast furnace must meet the consumer's wants, in quality of iron and technical knowledge and administrative ability must be joined together in Nova Scotia just as in the United States to secure the increased output, and high quality of iron which the times demand. Quebec and Ontario will afford a splendid field for the development of the Charcoal iron industry, and this depart- ment will become more and more important as the forests of the neighboring Republic and Sweden are depleted. It is hardly feasible under existing circumstances to success- fully establish coke furnaces in either Ontario or Quebec, inas- much as these Provinces would have to depend upon importing their supply of fuel from the United States. Such an industry would be of little value to the Provinces or the Dominion inas- much as by far the largest proportion of labor required in the manufacture of iron is that connected with the mines, both coal and iron. Certainly the Government would not be warranted in granting a bounty for the establishment of an industry contributing as largely as this would to the labor of our most important competitor, the United States. There is a reasonable hope that in due time Nova Scotian coal will be profitably coked at Montreal, and other centres of population, through the utilization of by-products. When that time comes, Ontario and Quebec will be in a position to operate blast furnaces economically with mineral fuel, the product of Nova Scotian mines, thereby adding another link to strengthen the confederation of the Canadian Provinces. For the immediate future the charcoal iron industry offers the best and surest field of operation and investment to the Provinces of Ontario and Quebec. A full and unbiassed investigation into all the facts concerning 34 Till-: IKON INDISTKV. the successful establishment ol' the iron industry in other countries, and ot'tlie circumstances attendin}^ the work already done in Canada, leads to the followiiijj conclusions: First That the Canadian iron industry has greater and more just claims to the good will and support of the Clovernment and people of Canada than perhaps any other of the great industries of the country. In tobacco, sugar and cotton, splendid progress has been made, yet these industries, whilst of unquestionable benefit to the country, all contribute more or less to the labor of foreign countries, by using raw materials of foreign growth, for which nature has not fitted Canada. The iron industry is altogether different, being purely Canadian from raw material to finished product. Nature has richly endowed Canada with everything that goes to make success in this special line of enterprise. It rests with the Government and the people of the Dominion to foster the industry to a perfect development. Second- The Dominion Parliament must immediately adopt a course that will give confidence to investors, b\ demonstrating that the protective tariff and bounty will be well maintained for some time to come. The (lovernment must rectify judi- ciously ;iny errors that may have arisen, and must seek at least approximately to gmiit a uniform protection to labor, in ivhattmer branch of the industry it may be employed, be it at the mines, furnace, rolling mills, iron foundry or machine shop. Third -The Provincial (iovornnients must take steps immedi- ately to encourage by every reasonable concession the develop- ment of the iron industries now within their respective borders. In Quebec and Ontario every facility should he granted by the Provincial Governments in the way of privileges for the clear- ing of hard and soft woods from Crown lands. This course will not only strengthen and buildup the charcoal iron industry, hut will bring about a rapid settlement of Government lands. Hitherto settlers have avoided the forest lands of the Kast, in favor of the more easily cultivated prairies of the West. Kstablish the Charcoal Iron Industry in Quebec and Ontario, and the settlers will find a sure and profitable return for labor expended in clearing the wood, an inducement that will make i THK IRON INi .VPRY. 35 the biishlaiuls of these Provinces more attractive than the prairies of the West. The section of the different provincial mining laws, providing for a proper expenditure in the development of mining locations within a given time, should be strictly enforced, and if possible the obligations made even more stringent than at present, so as to ensure a fair amount of work being done promptly, and prevent as much as possible the " locking up " of valuable mines by speculators. Where the owners of locations are too poor to carry on the work of development in a proper manner, then the Provincial Government should do so by some equitable arrangement with the owner. For this purpose the Provincial Legislatures should vote in each year's supplies a reasonable sum ot money. This would serve to bring about a business-like development of some very valuable mines that now lie dormant, and must in time bring a very profitable return to the Government by the settle- ment of Crown lands. Further, it would tend to prove to capitalists that the ore supplies are all that they are claimed to be, and ample for all requirements. The Provincial Governments require to deal with the whole question in a business-like manner, strictly enforcing laws that will tend to an early development, but at the same time they must be heartily in accord with the Dominion Government in granting every legitimate encouragement and facility that will tend to build up so valuable an industry. Fourth — Canadian bankers, capitalists, and men of affairs generally will do well to give the native industry more attention in the future than they have in the past. An industry that is peculiarly Canadian in every branch, drawing all its wealth from Canadian soil, is surely worthy of their legitimate support. The fact that the earlier iron industries of this conntry failed to succeed under the most adverse circumstances is no reason why, under existing conditions, undeniably more favorable, the industry cannot be made a thorough success, not alone afford- ing a great field for the safe investment of capital, but indirectly benefiting other existing Canadian industries and interests, aiding toward increased population and national wealth. 36 THE IRON INni'STRY. Let the Canadian Government and people go steadily onward, and by every energy and sympathy build up great national industries and interests, neither doubting themselves nor their resources, but rather cultivating in every department of trade and commerce, and in the hearts of the people, that national pride in national products so characteristic of Knglishmen and Americans. Following such a course Canada must soon develop not only in her Iron Industry, but in every department of national life. 1 I,;