key: cord-0785191-axtm9ouj
authors: Saensukjaroenphon, Marut; Evans, Caitlin E; Paulk, Chad B; Gebhardt, Jordan T; Woodworth, Jason C; Stark, Charles R; Bergstrom, Jon R; Jones, Cassandra K
title: Impact of storage conditions and premix type on fat-soluble vitamin stability
date: 2020-08-08
journal: Transl Anim Sci
DOI: 10.1093/tas/txaa143
sha: 1eea29d195e27e04dc500be83d27fefaf197b776
doc_id: 785191
cord_uid: axtm9ouj

Feed ingredients and additives could be a potential medium for foreign animal disease entry into the United States. The feed industry has taken active steps to reduce the risk of pathogen entry through ingredients. Medium chain fatty acid (MCFA) and heat pulse treatment could be an opportunity to prevent pathogen contamination. The objective of experiment 1 was to determine the impact of 0, 30, 60, or 90 d storage time on fat-soluble vitamin stability when vitamin premix (VP) and vitamin trace mineral premix (VTM) were blended with 1% inclusion of MCFA (1:1:1 blend of C6:C8:C10) or mineral oil (MO) with different environmental conditions. Samples stored at room temperature (RT) (~22 °C) or in an environmentally controlled chamber set at 40 °C and 75% humidity, high-temperature high humidity (HTHH). The sample bags were pulled out at days 0, 30, 60 and 90 for RT condition and HTHH condition. The objective of experiment 2 was to determine the effect of heat pulse treatment and MCFA addition on fat-soluble vitamin stability with two premix types. A sample from each treatment was heated at 60 °C and 20% humidity. For experiment 1, the following effects were significant for vitamin A: premix type × storage condition (P = 0.031) and storage time × storage condition (P = 0.002) interactions; for vitamin D3: main effect of storage condition (P < 0.001) and storage time (P = 0.002); and for vitamin E: storage time × storage condition interaction (P < 0.001). For experiment 2, oil type did not affect the stability of fat-soluble vitamins (P > 0.732) except for vitamin A (P = 0.030). There were no differences for fat-soluble vitamin stability between VP and VTM (P > 0.074) except for vitamin E (P = 0.016). Therefore, the fat-soluble vitamins were stable when mixed with both vitamin and VTM and stored at 22 °C with 28.4% relative humidity (RH). When premixes were stored at 39.5 °C with 78.8%RH, the vitamin A and D(3) were stable up to 30 d while the vitamin E was stable up to 60 d. In addition, MCFA did not influence fat-soluble vitamin degradation during storage up to 90 d and in the heat pulse process. The vitamin stability was decreased by 5% to 10% after the premixes was heated at 60 °C for approximately nine and a half hours. If both chemical treatment (MCFA) and heat pulse treatment have similar efficiency at neutralizing or reducing the target pathogen, the process of chemical treatment could become a more practical practice.

ABSTRACT: Feed ingredients and additives could be a potential medium for foreign animal disease entry into the United States. The feed industry has taken active steps to reduce the risk of pathogen entry through ingredients. Medium chain fatty acid (MCFA) and heat pulse treatment could be an opportunity to prevent pathogen contamination. The objective of experiment 1 was to determine the impact of 0, 30, 60, or 90 d storage time on fat-soluble vitamin stability when vitamin premix (VP) and vitamin trace mineral premix (VTM) were blended with 1% inclusion of MCFA (1:1:1 blend of C6:C8:C10) or mineral oil (MO) with different environmental conditions. Samples stored at room temperature (RT) (~22 °C) or in an environmentally controlled chamber set at 40 °C and 75% humidity, high-temperature high humidity (HTHH). The sample bags were pulled out at days 0, 30, 60 and 90 for RT condition and HTHH condition. The objective of experiment 2 was to determine the effect of heat pulse treatment and MCFA addition on fat-soluble vitamin stability with two premix types. A sample from each treatment was heated at 60 °C and 20% humidity. For experiment 1, the following effects were significant for vitamin A: premix type × storage condition (P = 0.031) and storage time × storage condition (P = 0.002) interactions; for vitamin D3: main effect of storage condition (P < 0.001) and storage time (P = 0.002); and for vitamin E: storage time × storage condition interaction (P < 0.001). For experiment 2, oil type did not affect the stability of fat-soluble vitamins (P > 0.732) except for vitamin A (P = 0.030). There were no differences for fat-soluble vitamin stability between VP and VTM (P > 0.074) except for vitamin E (P = 0.016). Therefore, the fat-soluble vitamins were stable when mixed with both vitamin and VTM and stored at 22 °C with 28.4% relative humidity (RH). When premixes were stored at 39.5 °C with 78.8%RH, the vitamin A and D 3 were stable up to 30 d while the vitamin E was stable up to 60 d. In addition, MCFA did not influence fat-soluble vitamin degradation during storage up to 90 d and in the heat pulse process. The vitamin stability was decreased by 5% to 10% after the premixes was heated at 60 °C for approximately nine and a half hours. If both chemical treatment (MCFA) and heat pulse treatment have similar efficiency at neutralizing or reducing the target pathogen, the process of chemical treatment could become a more practical practice.

Vitamins are essential components for metabolism of protein, carbohydrates, and fat. Vitamin deficiencies could affect animal performance by decreasing growth rate or increasing the incidence of reproductive failures and osteoporosis (Mariana et al., 2019) . There are many factors that can influence the stability of vitamins in premixes such as vitamin source, temperature, water content, pH, time, presence of choline, oxygen, light, and catalytic minerals (DSM Vitamin Nutrition Compendium, 2019). Typically, vitamin concentrations in complete feed are dependent on vitamins provided by the premix. These concentrations can be affected by storage conditions, storage time, and feed manufacturing process.

Pure vitamin production is limited to certain countries; therefore, they must be imported by a majority of countries, including the United States. Previous research has demonstrated that pathogenic viruses such as Porcine Epidemic Diarrhea Virus (PEDV) and African Swine Fever Virus (ASFV) can survive in certain feed ingredients and feed additives under simulated transport conditions (Dee et al., 2018) . Therefore, precautionary steps need to be considered in order to reduce the risk of disease transmission through feed. Feed additives, temperature, and exposure time are options to consider. For instance, Cochrane et al., 2016 demonstrated that 1% of an MCFA blend effectively mitigated PEDV in feed ingredients. However, the negative effects the pathogen reducing procedures have on vitamin stability need to be determined. Therefore, the first objective of this experiment is to determine the impact of 0, 30, 60, or 90 d storage time on vitamin stability when stored as a vitamin premix (VP) or VTM and blended with 1% inclusion of MCFAs (1:1:1 blend of C6:C8:C10) or mineral oil (MO) with different environmental conditions. In addition, pathogens could be eliminated by a combination between temperature and exposure time. For instance, ASFV can be inactivated at 60 °C in 20 min (OIE 2009) , while PEDV can reduce activity about 5.5 log when heated at 60 °C for 30 min (Hofmann and Wyler, 1989) . Thus, heat pulse treatment could be an opportunity to prevent pathogen movement from a high-risk area to a clean area. However, the heat pulse treatment could denature or destroy vitamins. The second objective of this experiment is to determine the effect of heat pulse treatment and MCFA addition on vitamin stability with two premix types.

A VP and a VTM were manufactured for both heat pulse treatment and storage condition experiments as outlined in Table 1 . Both premixes contained phytase and phytase stability results are presented by Saensukjaroenphon et al. (2020) . Masonry sand was added to the VP to keep the concentrations of the vitamins the same between the VP and VTM. Ingredients were mixed for 5 min in 47.6-kg batches using a 0.085 m 3 paddle mixer (Davis model 2014197-SS-S1, Bonner Springs, KS). Then, each premix was equally discharged into three separate 15.9 kg aliquots. A 2.5-kg subsample of each aliquot was taken to create a 7.5-kg experimental premix sample. The 7.5-kg premixes were mixed for 10 s using a mixer (Hobart model HL-200, Troy, OH) equipped with an aluminum flat beater model HL-20 that had 3.69 % coefficient of variation when it was validated for uniform liquid addition. Following the 10 s dry mix, either a 74.8-g of 1:1:1 commercial blend of C6:0, C8:0, and C10:0 MCFA (PMI Nutritional Additives, Arden Hills, MN) or 74.8-g of MO were added using a pressurized hand-held sprayer with a fine hollow cone spray nozzle (UNIJET model TN-SS-2, Wheaton, IL). The premixes were mixed for an additional 90 s post oil application. The mixed samples were divided to obtain eight individual 900-g samples, which were placed in single-lined paper bags. These samples served as the experimental unit for all treatments. This process was repeated to yield three replicates per treatment. The mixing steps are illustrated in Figure 1 .

Samples were stored at RT in a temperature-controlled laboratory (~22 °C) or in an environmentally controlled chamber (Caron model 6030, Marietta, OH) set at 40 °C and 75% humidity, high heat high humidity. The sample bags were pulled out at days 0, 30, 60, and 90 for RT condition and at days 30, 60, and 90 for high temperature and high humidity (HTHH) condition. The actual storage temperature and humidity for both conditions were collected using a data logger (HOBO model Onset U12-012, Bourne, MA). For the RT condition, the average temperature was 22.0, 22.1, and 22.1 °C; and the average relative humidity (RH) was 28.4%, 23.0%, and 33.7% for days 0-30, 31-60, and 61-90, respectively. For the HTHH condition, the average temperature was 39.5°, 39.5°, and 39.5°C; and the average relative humidity was 78.3%, 79.0, and 79.1% for days 0-30, 31-60, and 61-90, respectively. The individual premix samples were riffle divided twice to yield two 225-g sub-samples then they were sent to laboratories for vitamin A (AOAC 974.29.45.1.02), D 3 (AOAC 2011.12) and Figure 1 . Flow chart of mixing steps used to create experimental treatments. Ingredients were mixed for 5 min in 47.6-kg batches using a 0.085 m 3 paddle mixer (Davis model 2014197-SS-S1, Bonner Springs, KS). Then, each premix was equally discharged into three separate 15.9 kg aliquots. A 2.5-kg subsample of each aliquot was taken to create a 7.5-kg experimental premix treatment. The 7.5-kg premixes were mixed for 10 s using a mixer (Hobart model HL-200, Troy, OH). Following the 10 s dry mix, either a 74.8-g of 1:1:1 commercial blend of C6:0, C8:0 and C10:0 MCFA (PMI Nutritional Additives, Arden Hills, MN) or 74.8-g of MO were added using a pressurized hand-held sprayer with a fine hollow cone spray nozzle (UNIJET model TN-SS-2, Wheaton, IL). The premixes were mixed for an additional 90 s post oil application. The mixed samples were divided to obtain eight individual 900 g samples, which were placed in single-lined paper bags. Samples were then stored at RT in a temperature-controlled laboratory (~22 °C) or in an environmentally controlled chamber (Caron model 6030, Marietta, OH) set at 40 °C and 75% RH. In addition, separate samples were heated in an environmentally control chamber (Caron model 6030, Marietta, OH) at 60 °C and 20% RH. E (AOAC 971.30). Previous research reported by Frye (1994) determined that the lower assay tolerance of vitamin E is 82%. Therefore, values ≥82% are not considered reportable in this experiment. The vitamin concentration at day 0, which was the initial concentration, was reported in international unit (IU) per kilogram. The results of vitamin at days 30, 60, and 90 were reported in percent stability, which was calculated by dividing the vitamin concentration by the initial vitamin concentration and then multiplying by 100.

A sample from each treatment (2 × 2 factorial, with two premix types [VP or VTM] and two oil types [MO or MCFA] ) was heated in an environmentally control chamber (Caron model 6030, Marietta, OH) at 60 °C and 20% humidity. The sample bags were pulled out after they were stored for 11 h and 48 min. The data logger (HOBO model Onset U12-012, Bourne, MA) was placed within the sample bag at approximately midlevel and remaining sample was placed on top to ensure data logger reflected true sample temperature. The premix temperature reached 60 °C after 2 h and 21 min in the chamber. The samples were held at 60 °C for 9 h and 27 min. The individual premix samples were riffle divided twice to yield two 225-g sub-samples, then they were sent to commercial laboratories for vitamin A (AOAC 974.29.45.1.02), D 3 (AOAC 2011.12) and E (AOAC 971.30). The results of vitamin after heat pulse treatment were reported in percent stability, which was calculated by dividing the vitamin concentration by the initial vitamin concentration and then multiplying by 100.

Data were analyzed as two separate completely randomized experiments. The storage condition experiment, a sample storage bag was the experimental unit. Treatments were analyzed as a 2 × 2 × 2 × 4 factorial, with two premix type (VP or VTM), two oil type (MO or MCFA), two storage conditions (RT or HTHH), and three storage times (30, 60, or 90 d). The heat pulse treatment experiment, a mixing batch was the experimental unit. Treatments were analyzed as a 2 × 2 factorial, with two premix types (VP or VTM) and two oil types (MO or MCFA). Data were analyzed using the GLIMMIX procedure of SAS v9.4 (Cary, NC). Contrasts were used to compare the linear or quadratic effect of vitamin stability over time. Results were considered significant if P ≤ 0.05.

The initial concentration of vitamin A, D 3 , and E was reported in Table 2 for VP with MO, VP with MCFA, VTM with MO and VTM with MCFA. The formulated vitamin concentration was 898,406, 359,362, and 9,583 IU per kilogram for vitamin A, D 3 , and E, respectively. The initial concentration of three fat-soluble vitamins was more than 91% of formulated concentration for all four premixes.

There were no four-way interactions among combinations of oil type, premix type, storage condition, and storage time (P > 0.200) for vitamin A. There was no evidence of an oil type × premix type × storage condition, oil type × storage condition × time or premix type × storage condition × time interaction (P > 0.332) for stability of vitamin A. There was a premix type × oil type × storage time interaction of vitamin A (P = 0.002; There were no four-way, three-way, or twoway interactions among combinations of oil type, premix type, storage condition, and storage time (P > 0.073) for vitamin D 3 . There was no evidence of main effects (P > 0.424) of oil type or premix type on vitamin D stability. However, vitamin D 3 stability was affected (P < 0.002) by the storage condition and time (Table 4 ). The premixes stored under RT had a higher vitamin D 3 stability compared with the premixes stored under HTHH. There was a decrease in vitamin D 3 stability as storage time increased (P = 0.002) from days 30 to 60; however, there was no further decrease from days 60 to 90.

There were no four-or three-way interactions among combinations of oil type, premix type, storage condition, and storage time (P > 0.073) ( Table 5) for vitamin E. There was no evidence of an oil type × storage condition or oil type × time interaction (P > 0.244) for stability of vitamin E. There were interactions (P < 0.016) for premix type × oil type, premix type × storage condition, and premix type × storage time for vitamin E stability. However, these interactions were not considered reportable because the percent stability of all treatments was 82% and above which was above the lower assay tolerance of vitamin E (82%) reported by Frye (1994) . In addition, there was a storage condition × time interaction (P < 0.001) for vitamin E stability. Vitamin E was stable under both RT and HTHH up to 30 d. However, the degradation rate of vitamin E was faster when premixes were stored under HTHH vs. RT after 30 d of storage.

There was no interaction between oil type and premix type (P > 0.287) for the stability of fat-soluble vitamins ( Table 6 ). The oil type did not affect (P > 0.732) the stability of vitamins D 3 and E. However, vitamin A stability was reduced (P = 0.030) in premixes containing MCFA after premixes were heated at 60 °C for 9 h and 27 min. The premix type did not affect (P > 0.074) the stability of vitamins A and D 3 . However, after the heat pulse treatment, vitamin E stability was reduced (P = 0.030) in VP compared with VTM. Frye (1994) reported that the lower assay tolerance of fat-soluble vitamins was 85%, 86%, and 82% for vitamin A, D3, and E, respectively. After accounting for the variation of fat-soluble vitamin assays, the following effects remain significant for vitamin A: premix type × storage condition and storage time × storage condition interactions; for vitamin D3: main effect of storage condition and storage time; and for vitamin E: storage time × storage condition interaction.

Vitamin A was more stable when premixes were stored under RT regardless of oil type, and storage time compared with premixes that were stored under HTHH. Vitamin A continued to degrade when premixes were stored at HTHH longer than 30 d regardless of oil type. There was no reduction in vitamin A when premixes were stored under RT up to 90 d while the vitamin A stability decreased from 84.9% to 68.4 when premixes were stored under HTHH from 30 to 90 d regardless of oil type. Vitamin A was more stable in VTM (82.8%) vs. VP (71.5%), when premixes were stored under HTHH regardless of oil type and storage time. Gadient (1986) reported that vitamin A was highly sensitive to both temperature and oxygen and moderately sensitive to humidity. The result of the current study demonstrated the combination of temperature, high humidity and exposed time affected the vitamin A stability when premixes were stored at HTHH for 90 d (68.4%) which is in agreement with Gadient's report.

The vitamin D 3 stability was greater when premixes were stored in RT (89.5%) vs. HTHH (81.7%) High heat and high humidity, the average temperature, and relative humidity were 39.5 °C and 78.8%, respectively. 6 Percent vitamin stability was calculated by dividing the vitamin activity at days 30, 60, or 90 by the analyzed initial vitamin activity and then multiplying by 100. a-d Means within premix type × oil type × storage time interaction followed by a different letter are significantly different (P ≤ 0.05) k-m Means within premix type × storage condition interaction followed by a different letter are significantly different (P ≤ 0.05) p-r Means within oil type × storage condition interaction followed by a different letter are significantly different (P ≤ 0.05)

x-z Means within storage condition × storage time interaction followed by a different letter are significantly different (P ≤ 0.05) regardless of oil type and storage time. However, when premixes were stored under HTHH for 30 d, the vitamin D 3 stability was 87.8%. Increasing storage time from 30 to 90 d decreased the vitamin D 3 stability from 90.1% to 83.2% regardless of premix type, oil type, and storage condition. The vitamin D 3 stability was similar when premixes were mixed with MO (85.8%) vs. MCFA (85.3%) regardless of storage condition and storage time. Gadient (1986) reported that vitamin D 3 was moderately sensitive Means within a main effect of storage condition followed by a different letter are significantly different (P ≤ 0.05) to both temperature and humidity, and highly sensitive to oxygen. The result of the current study demonstrated that the combination of temperature and high humidity affected the vitamin D 3 stability when premixes were stored at HTHH regardless of oil type.

Vitamin E was more stable when premixes were stored longer than 30 d under RT vs. HTHH regardless of oil type. The vitamin E stability was similar when premixes were stored shorter than 30 d under RT (96.9%) vs. HTHH (96.0%) regardless of oil type. The vitamin E stability was above 88% when premixes were stored under RT up to 90 d while the vitamin E stability decreased from 96% to 80% when premixes were stored under HTHH from 30 to 90 days regardless of oil type. The premixes were mixed with MCFA (90.4%) had a higher vitamin E stability compared with the premixes that were mixed with MO (88.1%) regardless of storage condition and storage time. Gadient (1986) reported that vitamin E was slightly sensitive to both Means within a main effect of premix type followed by a different letter are significantly different (P ≤ 0.05).

x,y Means within a main effect of oil type followed by a different letter are significantly different (P ≤ 0.05). temperature and humidity, and moderately sensitive to oxygen. The result of the current study demonstrated that the combination of temperature, high humidity, and exposed time affected the vitamin E stability when premixes were stored at HTHH for 90 d (79.6%) regardless of oil type which in agreement with Gadient's report.

The water molecules, oxygen in the air and temperature may influence the oxidation rate of fat-soluble vitamins; therefore, resulting in decreased vitamin stability when premixes were stored under 39.5°C and 78.8% relative humidity. This is supported by Tavcar-Kalcher and Vengust (2007) who reported that the oxidation of some vitamins was catalyzed by air, light, heat, moisture, mineral acids, metal ions, unsaturated fats, and oxidants. The MCFA did not affect the stability of fat-soluble vitamins. Gadient (1986) reported that the heat sensitivity was highly, moderately, and slightly for vitamins A, D 3 , and E, respectively. Additionally, the vitamin A stability was 87% when the feed was steam-conditioned at 60 °C and then pelleted.

The current study indicated that when premixes with either MO or MCFA were heated at 60 °C for 9 h and 27 min, the vitamin stability was more than 90%, 94.7%, and 94.6% for vitamin A, D3, and E, respectively, which was in agreement with the results of Gadient's study. In addition, the result of the current study demonstrated that the stability of vitamin D 3 and E was similar when premixes were mixed with MO or MCFA. The vitamin A stability was higher when premixes contained MO (104.9%) vs. MCFA (93.7%). However, vitamin A stability was still >90%, and it is hypothesized that the differences were caused by laboratory variation. The degradation of fat-soluble vitamins was between 5% and 10% after heat pulse treatment.

The fat-soluble vitamins were stable when mixed with both vitamin and VTM and stored at 22 °C with 28.4%RH. When premixes were stored at 39.5 °C with 78.8%RH, the vitamins A and D 3 were stable up to 30 d while the vitamin E was stable up to 60 d. In addition, MCFA did not negatively affect fat-soluble vitamin degradation during storage up to 90 d and Means within a main effect of oil type followed by a different letter are significantly different (P ≤ 0.05).

x,y Means within a main effect of premix type followed by a different letter are significantly different (P ≤ 0.05).

in the heat pulse process. The vitamin stability was >90% after the premixes were heated at 60 °C for approximately nine and a half hours. If both chemical treatment (MCFA) and heat pulse treatment have similar efficiency at neutralizing or reducing the target pathogen, the process of chemical treatment could become a more practical practice.

Conflict of interest statement. Jon R. Bergstrom is employed by DSM Nutritional Products which provided partial support for the experiment. The authors have no additional real or perceived conflicts of interest to declare.

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