key: cord-0782529-iatmjkzk
authors: Amanat, Fatima; Strohmeier, Shirin; Rathnasinghe, Raveen; Schotsaert, Michael; Coughlan, Lynda; García-Sastre, Adolfo; Krammer, Florian
title: Introduction of Two Prolines and Removal of the Polybasic Cleavage Site Lead to Higher Efficacy of a Recombinant Spike-Based SARS-CoV-2 Vaccine in the Mouse Model
date: 2021-03-02
journal: mBio
DOI: 10.1128/mbio.02648-20
sha: c4f15556ab31ff0837522a919b1da2c5a213682e
doc_id: 782529
cord_uid: iatmjkzk

The spike protein of severe acute respiratory syndrome coronavirus 2 (SARS-CoV-2) has been identified as the prime target for vaccine development. The spike protein mediates both binding to host cells and membrane fusion and is also so far the only known viral target of neutralizing antibodies. Coronavirus spike proteins are large trimers that are relatively unstable, a feature that might be enhanced by the presence of a polybasic cleavage site in SARS-CoV-2 spike. Exchange of K986 and V987 for prolines has been shown to stabilize the trimers of SARS-CoV-1 and the Middle East respiratory syndrome coronavirus spike proteins. Here, we test multiple versions of a soluble spike protein for their immunogenicity and protective effect against SARS-CoV-2 challenge in a mouse model that transiently expresses human angiotensin-converting enzyme 2 via adenovirus transduction. Variants tested include spike proteins with a deleted polybasic cleavage site, proline mutations, or a combination thereof, besides the wild-type protein. While all versions of the protein were able to induce neutralizing antibodies, only the antigen with both a deleted cleavage site and the K986P and V987P (PP) mutations completely protected from challenge in this mouse model.

enzyme 2 (hACE2) (7) (8) (9) . In order to be able to trigger fusion, the spike protein has to be cleaved into the S1 and S2 subunits (10) (11) (12) . Additionally, a site in S2 (S29) that has to be cleaved to activate the fusion machinery has been reported as well (13) . While the spike of SARS-CoV-1 contains a single basic amino acid at the cleavage site between S1 and S2, SARS-CoV-2 has a polybasic motif that can be activated by furinlike proteases (10) (11) (12) , analogously to the HA of highly pathogenic H5 and H7 avian influenza viruses. In addition, it has been reported that the activated spike protein of CoVs is relatively unstable and that multiple conformations might exist, of which not all may present neutralizing epitopes to the immune system. For SARS-CoV-1-and MERS-CoV-stabilizing mutations-a pair of prolines replacing K986 and V987 in S2have been described (14) , and a beneficial effect on stability has also been shown for SARS-CoV-2 (9) . Here, we set out to investigate if including these stabilizing mutations, removing the cleavage site between S1 and S2, or combining the two strategies to stabilize the spike would increase its immunogenicity and protective effect in a mouse model that transiently expresses hACE2 via adenovirus (AdV) transduction (15) . This information is important since it can help to optimize vaccine candidates, especially improved versions of vaccines that might be licensed at a later point in time.

Construct design and recombinant protein expression. The sequence based on the S gene of SARS-CoV-2 strain Wuhan-1 was initially codon optimized for mammalian cell expression. The wild-type signal peptide and ectodomain (amino acids 1 to 1213) were fused to a T4 foldon trimerization domain followed by a hexahistidine tag to facilitate purification. This construct was termed wild type (WT). Additional constructs were generated, including one in which the polybasic cleavage site (RRAR) was replaced by a single alanine (termed DCS), one in which K986 and V987 in the S2 subunit were mutated to prolines (PP), and one in which both modifications were combined (DCS-PP) ( Fig. 1A to C). The proteins were then expressed in a baculovirus expression system and purified. At first inspection by sodium dodecyl sulfate polyacrylamide gel electrophoresis (SDS-PAGE) and Coomassie blue staining, all four constructs appeared similar, with a major clean band at approximately 180 kDa (Fig. 1E ). When Western blotting was performed, additional bands were detected in the lanes with the WT, PP, and DCS-PP constructs, suggesting cleavage of a fraction of the protein. However, the patterns of the bands were different for the three constructs. For the WT, the most prominent detected smaller band ran at 80 kDa, was visualized with an antibody recognizing the C-terminal hexahistidine tag, and likely represents S2 (Fig. 1F ). The two constructs containing the PP mutations also produced an additional band at approximately 40 kDa (Fig. 1E ), potentially representing a fragment downstream of S29. While in general, these bands were invisible by SDS-PAGE and therefore likely represent only a tiny fraction of the purified spike protein, they might indicate vulnerability to proteolytic digest of the antigen in vivo. All constructs were also recognized in a similar manner by monoclonal antibody (MAb) CR3022 (16, 17) , an antibody that binds to the receptor binding domain (RBD) (Fig. 1F) .

All versions of the recombinant spike protein induce robust immune responses in mice. To test the immunogenicity of the four spike constructs, all proteins were used in a simple prime-boost study in mice ( Fig. 2A) . Animals were injected intramuscularly (i.m.) with 3 mg of spike protein adjuvanted with AddaVax (a generic version of the oil-in-water adjuvant MF59) twice in a 3-week interval. A control group received an irrelevant immunogen, recombinant influenza virus hemagglutinin (HA), also expressed in insect cells, with AddaVax. Mice were bled 3 weeks after the priming and 4 weeks after the boost to assess the immune response that they mounted to the vaccine (Fig. 2B) . To determine antibody levels to the RBD, we performed enzyme-linked immunosorbent assays (ELISAs) against the recombinant, mammalian cell-expressed RBD (18, 19) . All animals (except the negative control animals) made anti-RBD responses after the priming, but they were higher in the DCS and DCS-PP groups than in the WT or PP group (Fig. 2C) . The booster dose increased antibodies to the RBD significantly, but the same pattern persisted (Fig. 2D) . Interestingly, the DCS-PP group showed very homogenous responses compared to those of the other groups, in which there was more spread between the animals. In addition, we performed cell-based ELISAs with Vero cells infected with SARS-CoV-2 as the target. While all groups showed good reactivity, similar patterns emerged in which DCS and DCS-PP groups showed higher reactivity than WT and PP groups (Fig. 2E ). Finally, we performed microneutralization assays with authentic SARS-CoV-2 (20) . Here, the WT, PP, and DCS groups showed similar levels of neutralization, while the DCS-PP group of animals had higher serum neutralization titers (Fig. 2F) .

Vaccination with recombinant S protein variants protects mice from challenge with SARS-CoV-2. In order to perform challenge studies, mice were sensitized to infection with SARS-CoV-2 by intranasal (i.n.) transduction with an adenovirus expressing hACE2 (AdV-hACE2), using a treatment regimen described previously ( Fig. 2A) (15, 21, 22) . They were then challenged with 10 5 plaque forming units (PFU) of SARS-CoV-2 and monitored for weight loss and mortality for 14 days. Additional animals were euthanized on day 2 and day 4 to harvest lungs for histopathological assessment and immunohistochemistry (IHC) and on day 2 and day 5 to measure virus titers in the lung. After challenge, all groups lost weight, trending with the negative-control group (irrelevant HA protein vaccination), except for the DCS-PP group, which displayed minimal weight loss (Fig. 3A) . Only on days 4 to 6, the WT, PP, and DCS groups showed a trend toward less weight loss than the control group. However, all animals recovered, and by day 14, no mortality was observed. Lung titers on day 2 suggested low virus replication in the WT, PP, and DCS groups, with some animals having no detectable virus and no presence of replication-competent virus in the DCS-PP animals (Fig. 3B) . Two of the control animals showed high virus replication, while virus could not be recovered from the third animal. Recombinant SARS-CoV-2 Spike Vaccine ® No virus could be detected in any of the vaccinated groups on day 5, while all three controls still had detectable virus in the range of 10 4 to 10 5 PFU (Fig. 3C) .

Lung immunohistochemistry and pathology. Lungs were harvested on days 2 and 4 postchallenge. Samples from both days were used for immunohistochemistry to detect viral nucleoprotein antigen. Viral antigen was detectable in all groups on day 2 as well as day 4 postinfection (Fig. 3D) . However, the DCS-PP group showed very few positive cells, especially on day 4, while antigen was more widespread in all other groups. These results correlate well with the viral lung titers reported above. The samples were also stained with hematoxylin and eosin (H&E) and scored for lung pathology by a qualified veterinary pathologist using a composite score with a maximum value of 24 ( Fig. 4A and C). At day 2 postinfection with SARS-CoV-2, all mice were determined to exhibit histopathological lesions typical of interstitial pneumonia, with more severe alveolar inflammation in the WT group. Alveolar congestion and edema were also more pronounced in S-vaccinated groups than in groups vaccinated with the irrelevant control HA immunogen. At this time point, the overall pathology score was lowest for the irrelevant HA control group, followed by DCS-PP,PP,DCS,wild type (Fig. 4A ). On day 4, all groups showed mild-tomoderate pathology scores, reduced in severity compared with those on day 2. Amanat et al.

Observations included perivascular, bronchial, and alveolar inflammation, as well as mildto-moderate congestion or edema. Scores were slightly higher in vaccinated than in control animals, which may reflect the infiltration of CoV-2 antigen-specific immune cells into the lung, which are absent in the irrelevant HA-immunized control mice ( Fig. 4C and D) .

The spike protein of SARS-CoV-2 was selected early on as a target for vaccine development, based on experience with SARS-CoV-1 and MERS-CoV (6) . The coronavirus spike protein is known to be relatively labile, and in addition to this inherent property, the SARS-CoV-2 spike protein contains a polybasic cleavage site between S1 and S2. Work on SARS-CoV-1 and MERS-CoV had shown that introducing two prolines in positions 986 and 987 (SARS-CoV-2 numbering) improves stability and expression (14) . In addition, removal of polybasic cleavage sites has been shown to stabilize hemagglutinin (HA) proteins of highly Recombinant SARS-CoV-2 Spike Vaccine ® pathogenic influenza viruses. In this study, we tested different versions of the protein either lacking the polybasic cleavage site or including the stabilizing PP mutations or both. While vaccination with all constructs induced neutralizing antibodies and led to control of virus replication in the lung, we observed notable differences. Removing the polybasic cleavage side did increase the humoral immune response in ELISAs. Since we did not observe cleavage of the majority of the protein when it was purified, even with the polybasic cleavage site present (although some cleavage could be observed), we speculate that removal of the site might make the protein more stable in vivo postvaccination. Longer stability may lead to stronger and potentially more uniform immune responses. The combination of deleting the polybasic cleavage site plus introducing the PP mutations performed best, also in terms of protection of mice from weight loss. It is important to note that all versions of the protein tested had a third stabilizing element present, which is a trimerization domain. This trimerization domain might have also increased stability and immunogenicity.

Current leading vaccine candidates in clinical trials and licensed/authorized vaccines include virus-vectored and mRNA vaccines as well as inactivated vaccines and recombinant protein vaccines (23) . The ChAdOx-based vaccine candidate developed by AstraZeneca, as well as the CanSino-and Gamaleya-vectored candidates, use a wild-type version of the spike protein (24) (25) (26) . The same is of course true for the inactivated vaccines produced by Sinovac and Sinopharm (27, 28) . Moderna's and Pfizer's mRNA vaccines are based on a spike construct that includes the PP mutations but features a wild-type cleavage site (29, 30) . It is currently unclear if addition of the modifications shown here to enhance the immunogenicity of recombinant protein spike antigens would also enhance the immunogenicity of these constructs. However, it might be worth testing if these vaccine candidates can be improved by our strategy as well. Of note, one study in nonhuman primates with adenovirus 26-vectored vaccine candidates (from J&J) expressing different versions of the spike protein also showed that the DCS-PP candidate (although including the transmembrane domain) performed best, and this candidate was moved forward into clinical trials and is expected to be authorized/licensed soon (31) . Similarly, Novavax is using a recombinant spike construct that features DCS-PP and, when adjuvanted, induced high neutralization titers in humans in a phase I clinical trial (32) . While vaccination with all constructs led to various degrees of control of virus replication, histopathology scores, especially on day 2 after challenge, were above those of the negative-control animals. The histopathology scores higher than those of the negative controls are likely due to an antigen-specific immune response and not due to the adenovirus transduction, which in general leads to only transient and mild inflammation (and would also be present in the control group) (15, 21) . This is also evidenced by significantly reduced weight loss in the DCS-PP group as well as complete control of virus replication, despite increased lung histopathology scores. However, future studies with recombinant protein vaccines that are routed for clinical testing will need to assess this increase in lung pathology in more detail. Other caveats that need to be discussed are the variability introduced by the adenovirus transduction step and the many cell types that are transduced by human adenovirus 5 (HAdV-C5) in mice, including cell types that do not express ACE2 in humans (33) (34) (35) . The first point may explain why some animals did not have viral titers on day 2, while the second point may explain why, despite high neutralization titers, protection was suboptimal in several of the groups.

Recombinant protein vaccines including the spike ectodomain (36, 37) and membrane-extracted spike (38) , as well as S1 (39) and the RBD (40), have been tested for SARS-CoV-1, and several studies show good efficacy against challenge in animal models. It is, therefore, not surprising that similar constructs for SARS-CoV-2 also provided protection. While our goal was not vaccine development but studying the effect of stabilizing elements on the immunogenicity of the spike protein, Sanofi Pasteur has announced the development of a recombinant protein-based SARS-CoV-2 vaccine, and several additional recombinant protein vaccine candidates are being developed with Novavax' candidate expected to be licensed/authorized soon. Our data show that this approach might be effective.

Cells and viruses. Vero.E6 cells (ATCC CRL-1586, clone E6) were maintained in culture using Dulbecco's modified Eagle medium (Gibco), which was supplemented with an antibiotic-antimycotic mixture (100 U/ml penicillin-100 mg/ml streptomycin-0.25 mg/ml amphotericin B) (Gibco; 15240062) and 10% fetal bovine serum (FBS; Corning). SARS-CoV-2 (isolate USA-WA1/2020; BEI Resources, catalog no. NR-52281) was grown in Vero.E6 cells as previously described and was used for the in vivo challenge (20) . A viral seed stock for a nonreplicating human adenovirus type 5 (HAdV-C5) vector expressing the human ACE2 receptor was obtained from the Iowa Viral Vector Core Facility. High-titer AdV-hACE2 stocks were amplified in TRex-293 cells and purified by CsCl ultracentrifugation, and infectious titers were determined by 50% tissue culture infectious dose (TCID 50 ) analysis, with adjustment for PFU titers using the Kärber statistical method, as described previously (41) .

Recombinant proteins. All recombinant proteins were expressed and purified using the baculovirus expression system, as previously described (18, 42, 43) . Different versions of the spike protein of SARS-CoV-2 (GenBank accession no. MN908947.3 for the original sequence, accession no. MT380725 for the codon-optimized DCS-PP construct) were expressed to assess immunogenicity. PP indicates that two stabilizing prolines were induced at K986 and K987. DCS indicates that the cleavage site of the spike protein was removed by deletion of the arginine residues (RRAR to just A). The HA was also produced in the baculovirus expression system, as with the spike variants.

SDS-PAGE and Western blotting. One microgram of each respective protein was mixed at a 1:1 ratio with 2Â Laemmli buffer (Bio-Rad), which was supplemented with 2% b-mercaptoethanol (Fisher Scientific). The samples were heated at 90°C for 10 min and loaded onto a 4 to 20% precast polyacrylamide gel (Bio-Rad). The gel was stained with SimplyBlue SafeStain (Invitrogen) for 1 h and then destained with water for a few hours. For Western blotting, the same process as mentioned above was used. After the gel was run, the gel was transferred onto a nitrocellulose membrane, as described previously (42) . The membrane was blocked with phosphate-buffered saline (PBS; Gibco) containing 3% nonfat milk (AmericanBio; catalog no. AB10109-01000) for an hour at room temperature on an orbital shaker. Next, primary antibody was prepared in PBS containing 1% nonfat milk using antihexahistidine antibody (TaKaRa Bio; catalog no. 631212) at a dilution of 1:3,000. The membrane was stained with primary antibody solution for 1 h at room temperature. The membrane was washed three times with PBS containing 0.1% Tween 20 (PBS-T; Fisher Scientific). The secondary solution was prepared with 1% nonfat milk in PBS-T using anti-mouse IgG (whole molecule)-alkaline phosphatase (AP) antibody produced in goat (Sigma-Aldrich) at a dilution of 1:3,000. The membrane was developed using an AP conjugate substrate kit (catalog no. 1706432; Bio-Rad).

ELISA. Ninety-six-well plates (Immulon 4 HBX; ThermoFisher Scientific) were coated with the recombinant RBD at a concentration of 2 mg/ml, with 50 ml/well overnight. The RBD protein was produced in 293F cells and purified using Ni-nitrilotriacetic acid (Ni-NTA) resin, and this procedure has been described in detail previously (19) . The next morning, coating solution was removed and plates were Recombinant SARS-CoV-2 Spike Vaccine ® blocked with 100 ml of 3% nonfat milk (AmericanBio; catalog no. AB10109-01000) prepared in PBS-T for 1 h at room temperature (RT). Serum samples from vaccinated mice were tested in an ELISA, starting at a dilution of 1:50, and subsequent 3-fold dilutions were performed. Serum samples were prepared in PBS-T containing 1% nonfat milk, and the plates were incubated with the serum samples for 2 h at RT. Next, plates were washed with 200 ml of PBS-T three times. Anti-mouse IgG conjugated to horseradish peroxidase (Rockland; catalog no. 610-4302) was used at a concentration of 1:3,000 in PBS-T with 1% nonfat milk, and 100 ml was added to each well for 1 h at RT. Plates were then washed again with 200 ml of PBS-T and patted dry with a paper towel. Developing solution was prepared in sterile water (WFI; Gibco) using SigmaFast OPD (o-phenylenediamine dihydrochloride, catalog no. P9187; Sigma-Aldrich), and 100 ml was added to each well for a total of 10 min. Next, the reaction was stopped with 50 ml of 3 M hydrochloric acid, and absorbance was measured at 490 nm (OD 490 ) using a Synergy 4 (BioTek) plate reader. Data were analyzed using GraphPad Prism 7, and area under the curve (AUC) values were measured and graphed (18) . An AUC of 0.05 was assigned to negative values for data analysis purposes. ELISAs with CR3022 against the different versions of recombinant protein were performed in a similar fashion but with an anti-human IgG secondary antibody.

To perform an ELISA on infected cells, Vero.E6 cells were seeded at 20,000 cells per well in a 96-well cell culture plate a day and infected at a multiplicity of infection of 0.1 for 24 h with SARS-CoV-2 (isolate USA-WA1/2020, catalog no. NR-52281; BEI Resources). The cells were fixed with 10% formaldehyde (Polysciences) for 24 h, after which the ELISA procedure mentioned above was performed using serum from each vaccinated animal.

Mouse vaccinations and challenge. All animal procedures were performed by adhering to the Institutional Animal Care and Use Committee (IACUC) guidelines. Six-to 8-week-old female BALB/c mice (Jackson Laboratories) were immunized intramuscularly with 3 mg of recombinant protein per mouse with an adjuvant, AddaVax (InvivoGen), in a volume of 50 ml. Three weeks later, mice were again immunized, via the intramuscular route, with 3 mg of each respective protein with adjuvant. Mice were bled 3 weeks after the priming regimen and were also bled 4 weeks after the booster regimen. Another 4 weeks later, 2.5 Â 10 8 PFU/mouse of AdV-hACE2 was administered intranasally to each mouse in a final volume of 50 ml sterile PBS. Adhering to institutional guidelines, a mixture containing 0.15 mg/kg of body weight ketamine and 0.03 mg/kg xylazine in water was used as anesthesia for mouse experiments, and intranasal infection was performed under anesthesia.

Five days postadministration of AdV-hACE2, mice were infected with 10 5 PFU of SARS-CoV-2. On day 2 and day 5, mice were euthanized using humane methods, and the whole lung was dissected from each mouse. Mice were sacrificed for measuring viral titers in the lung as well as to see pathological changes in the lungs. For measuring lung titers, lungs were homogenized using a BeadBlaster 24 (Benchmark) homogenizer, after which the supernatant was clarified by centrifugation at 14,000 Â g for 10 min. The experimental design was adapted from earlier reported work (15, 44) . The remaining mice were weighed daily for 14 days.

Microneutralization assays. We used a very detailed protocol that we published earlier for measuring neutralizing antibody in serum samples (18, 20) . Briefly, Vero.E6 cells were seeded at a density of 20,000 cells per well in a 96-well cell culture plate. Serum samples were heat inactivated for 1 h at 56°C. Serial dilutions starting at 1:10 were prepared in 1Â minimal essential medium (MEM) supplemented with 1% FBS. The remaining steps of the assay were performed in a biosafety level 3 (BSL3) facility. Six hundred TCID 50 s of virus in 80 ml was added to 80 ml of each serum dilution. The serum-virus mixture was incubated at room temperature for 1 h. After 1 h, medium from the cells was removed and 120 ml of the serum-virus mixture was added onto the cells. The cells were incubated for 1 h in a 37°C incubator. After 1 h, all of the serum-virus mixture was removed. One hundred microliters of each corresponding serum dilution was added onto the cells, and 100 ml of 1Â MEM was added to the cells as well. The cells were incubated at 37°C for 2 days. After 2 days, cells were fixed with 10% formaldehyde (Polysciences). The next day, cells were stained with an antinucleoprotein antibody (ThermoFisher; catalog no. PA5-81794) according to our published protocol (20) . The 50% inhibitory dilution (ID 50 ) for each serum was calculated, and the data were graphed. Negative samples were reported as half of the limit of detection (ID 50 of 5).

Plaque assays. Four hundred thousand Vero.E6 cells were plated the day before the plaque assay was performed. All assays using SARS-CoV-2 were performed in the BSL3 facility according to institutional guidelines. To assess viral titers in the lung, plaque assays were performed using lung homogenates. Dilutions of lung homogenates were prepared starting from 10 21 to 10 26 in 1Â MEM supplemented with 2% FBS. Medium was removed from the cells, and each dilution was added to the cells. The cells were incubated in a humidified incubator at 37°C for 1 h. Next, the virus was removed, and cells were overlaid with 2Â MEM supplemented with 2% Oxoid agar (final concentration of 0.7%) as well as 4% FBS. The cells were incubated at 37°C for 72 h, after which cells were fixed with 1 ml of 10% formalin (Polysciences) for 24 h to ensure inactivation of the virus. Crystal violet was used to visualize the plaques. The limit of detection was 250.

Histology and immunohistochemistry. Mice were subjected to terminal anesthesia and euthanasia, performed by exsanguination of the femoral artery, before lungs were flushed/inflated with 10% formaldehyde by injecting a 19-gauge needle through the trachea on day 4 for immunohistochemistry. Fixed lungs were sent to a commercial entity, Histowiz, for paraffin embedding, tissue analysis, and scoring by an independent veterinary pathologist. Hematoxylin and eosin (H&E) and immunohistochemistry (IHC) staining were performed. IHC staining was performed using an anti-SARS-CoV nucleoprotein antibody (Novus Biologicals; catalog no. NB100-56576). Histology and IHC for day 2 samples were performed on only half of the lung, which was dissected and cut in half from sacrificed mice. The other half of the lung was used for quantification of the virus, as mentioned above.

Scores were assigned by the pathologist based on six parameters: perivascular inflammation, bronchial/bronchiolar epithelial degeneration/necrosis, bronchial/bronchiolar inflammation, intraluminal debris, alveolar inflammation, and congestion/edema. A 5-point scoring system ranging from 0 to 4 was used, with 0 indicating, e.g., no epithelial degeneration/necrosis or inflammation and with 4 indicating severe epithelial degeneration/necrosis and inflammation.

Statistics. Statistical analysis was performed in GraphPad Prism using one-way analysis of variance (ANOVA), with results corrected for multiple comparisons.

Data availability. Raw data are available from the corresponding author upon reasonable request.

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We thank Randy A. Albrecht for oversight of the conventional BSL3 biocontainment facility. We thank Susan Stamnes, Kaylee Murphy (Iowa Viral Vector Core), and Paul B.