key: cord-0072431-5a2gpprm authors: Lv, He; Guo, Shiri; Zhang, Gaoyi; He, Wanli; Wu, Yonghui; Yu, Deng-Guang title: Electrospun Structural Hybrids of Acyclovir-Polyacrylonitrile at Acyclovir for Modifying Drug Release date: 2021-12-07 journal: Polymers (Basel) DOI: 10.3390/polym13244286 sha: c55332d2c6caacb3ee31206354e09c04bfe468da doc_id: 72431 cord_uid: 5a2gpprm In traditional pharmaceutics, drug–crystalline nanoparticles and drug–polymer composites are frequently explored for their ability to modify drug release profiles. In this study, a novel sort of hybrid with a coating of acyclovir crystalline nanoparticles on acyclovir-polyacrylonitrile composites was fabricated using modified, coaxial electrospinning processes. The developed acyclovir-polyacrylonitrile at the acyclovir nanohybrids was loaded with various amounts of acyclovir, which could be realized simply by adjusting the sheath fluid flow rates. Compared with the electrospun composite nanofibers from a single-fluid blending process, the nanohybrids showed advantages of modifying the acyclovir release profiles in the following aspects: (1) the initial release amount was more accurately and intentionally controlled; (2) the later sustained release was nearer to a zero-order kinetic process; and (3) the release amounts at different stages could be easily allocated by the sheath fluid flow rate. X-ray diffraction results verified that the acyclovir nanoparticles were in a crystalline state, and Fourier-transform infrared spectra verified that the drug acyclovir and the polymer polyacrylonitrile had a good compatibility. The protocols reported here could pave the way for developing new types of functional nanostructures. Drug delivery is always anticipated to be "safe, effective, and convenient" for patients [1] [2] [3] [4] [5] . To achieve this goal, drug release profiles must be modified regardless of the drug administration routes [6] [7] [8] [9] [10] [11] . During the past half a century, both pharmaceutical technologies and excipients broadly expanded to create novel functional materials for realizing a wide variety of modified release profiles of active ingredients, which show potential applications in drug delivery, food engineering, cosmetics, and so on [12] [13] [14] [15] [16] [17] [18] [19] . These profiles typically include an immediate release (or pulsatile release or rapid/fast release) [20] [21] [22] [23] , sustained release [24] [25] [26] [27] [28] [29] , delayed release [30] , biphasic release [31] [32] [33] , and multiple-stage release in terms of the drug release rate. Different kinds of modified release profiles have special advantages for therapeutic applications. For example, the immediate release of a drug is essential when rapid action is required, and is welcomed by patients with conditions such as pains or fevers and heart attacks [34] [35] [36] [37] [38] . Alternatively, sustained drug release for a long time period is popular with patients for cases where the administration frequency can be reduced for a better quality of life [39] [40] [41] [42] [43] [44] . Double-stage release, which often includes a fast release followed by an Red-marker basic fuchsin, acetone, N,N-dimethyl acetamide (DMAc, solvents for preparing working fluids), and phosphate-buffered solution (0.1 M, pH = 7.0) were obtained from Sinopharm Shanghai Chemical Reagent Co., Ltd. (Shanghai, China). Water was double distilled immediately before use. Two working fluids were prepared for the preparations of nanofibers. The core working fluid was composed of 3% (w/v) ACY and 15% (w/v) PAN added into the solvent mixture of DMAc and acetone with a volume ration of 8:2, which was demonstrated to have good electrospinnability by some pre-experiments. The sheath fluid was composed of 10% (w/v) pure ACY in a mixture of DMAc and acetone (8/2, v/v) . For optimization of the experimental parameters, 5 × 10 −6 mg/mL of basic fuchsin was added into the core solution. Two syringe pumps (KDS100, Cole-Parmer, IL, USA) were utilized to quantitatively drive the core and sheath working fluids separately. A high-voltage generator (ZGF60 kV/2 mA, Wuhan Huate High Voltage Electric Appliance Co., Ltd., Wuhan, Chia) was used to provide the applied high voltage. Cardboard wrapped with aluminium foil was used as a plate fiber collector. The concentric spinneret was homemade. The distance between the nozzle of spinneret and the collector was fixed at 20 cm. The applied voltage was fixed at 18 kV. The sheath and core fluid flow rates were adjusted for the preparation of three different nanofiber mats, which are denoted as N1, N2, and N3, respectively ( Table 1 ). All of the resultant nanofiber membranes were stored in a vacuum dryer (DZF6090, Shanghai Precision Instrument Co., Ltd., Shanghai, China) to reach a constant weight. The ambient temperature and relative humidity were (21 ± 5) • C and (46 ± 5)%, respectively. a A ratio of 3% (w/v) ACY and 15% (w/v) PAN were dissolved into the solvent mixture for preparing the core spinnable fluid. b A ratio of 10% (w/v) ACY was dissolved into the solvent mixture for the preparation of the sheath unspinnable fluid. c "Linear" means that the prepared nanofibers presented in a straight linear manner with few beads or spindles on them. d Theoretical calculation values according to the experimental conditions. Stage I and II refer to the initial release stage and the later sustained release stage, respectively. The resultant nanofibers' morphologies were assessed using a field-emission scanning microscope (FESEM, Hitachi, Tokyo, Japan). A little patch was cut from the electrospun nanofiber membranes and was adhered on the conductive tape on a sample stage. Later, the samples were coated with a thin layer of Au through a gold sputter for 1 min under a nitrogen atmosphere. The inner structures of the prepared nanofibers were evaluated using a field-emission transmission microscope (TEM, JEM2100F, JEOL, Tokyo, Japan). The sampling was prepared by placing a copper-mesh-supported carbon film under the electronic fields for several minutes to collect the nanofibers. The physical state of electrospun nanofibers of N1, N2 and N3, and their starting raw materials, ACY and PAN, were assessed using an X-ray (Cu Kα radiation) diffractometer (XRD, Bruker-AXS, Karlsruhu, Germany). The scanning range was from 5 • to 60 • under a current and voltage of 30 mA and 40 kV, respectively. The compatibility of ACY and PAN within the nanofibers can be evaluated using their Fourier-Transform Infrared (FTIR) spectra. A Perkin-Elmer Spectrum 100 spectrometer (Billerica, MA, USA) was used to carry out the measurements between of 500 cm −1 to 4000 cm −1 . The ACY concentration (C, µg/mL) in the dissolution media was detected using a UV-2102PC UV-vis spectrophotometer (Unico Instrument Co., Ltd. Shanghai, China). The standard equation between the absorbance (A) and C was C = 0.126A + 0.002 with a correlation coefficient of R = 0.9997, which was built at the maximum absorbance of λmax = 260 nm and within a range from 0.0 to 20.0 µg/mL. One concern was the amount of the drug that escaped from the working fluids during the preparation process when a pure drug solution was explored as the sheath solution, i.e., the encapsulation efficiency (EE, %) of the modified coaxial electrospinning. To evaluate the EE values, 50.0 mg electrospun nanofibers were broken and re-dissolved in 20.0 mL DMAc to free all the loaded cargo, and then 1.0 mL of the solution was dripped into 500 mL PBS (0.1 M, pH7.0) to extract the ACY. After detection, the measured content of ACY (C M ) could be calculated from the standard equation, and thus the EE values could be obtained through the following equation: where C T is a theoretical value according to the experimental conditions using the following equation: where f and C denote fluid flow rate and solute concentration, respectively; the subscript "s" and "c" refer to sheath and core, respectively; the compound subscripts "s-ACY", "c-ACY" and "c-PAN" represent drug concentration in sheath fluid, drug concentration in core fluid, and PAN concentration in core fluid, respectively. According to the Chinese Pharmacopoeia (2020 Ed.), a basket method was used to carry out in vitro dissolution tests using a RCZ-8A dissolution apparatus (Tian-Jing University Radio Factory, Tianjin, China). The apparatus contained 7 vessels, in which 800 mL PBS (0.1 M pH7.0) was loaded and maintained at a constant temperature of 37 ± 0.5 • C and a rotation rate of 50 rmp. Six samples were simultaneously placed in six vessels. At the predetermined time points, 5.0 mL of the dissolution medium was withdrawn for analysis; meanwhile, 5.0 mL of the fresh PBS from the seventh vessel was added to maintain a constant volume for dissolution. The simple and straightforward process of electrospinning was modified from different angles. In a single-fluid process, the working fluids must be electrospinnable for the preparation of nanofibers, or the resultant nanofiber would be degraded into electroprayed particles or even wet membranes in the collectors. When two or more simultaneous treatment fluids are used (such as coaxial, side-by-side, tri-axial processes), only one of them must be electrospinnable to support a successful electrospinning process [78] [79] [80] . In other words, unspinnable fluids can be treated with spinnable fluids simultaneously for the preparation of nanofibers. Thus, these multiple-fluid processes can greatly expand the capability of electrospinning in creating nanofibers, not only from the filament-forming polymers, but also from little molecules [81] . Traditionally, coaxial electrospinning must have an electrospinnable sheath fluid for creating the core-sheath nanostructures. However, Yu et al. deviated from this concept to develop a series of modified, coaxial electrospinning processes [1] [2] [3] [4] [5] . Pure solvents, diluted polymer solutions without electrospinnability, phospholipids, and even nanosuspensions, are reported to act as a sheath working fluid to generate novel, functional nanofibers [1] [2] [3] [4] [5] . However, no studies were found where pure drug solutions were utilized as sheathworking fluids. Meanwhile, little efforts were paid to the influence of unspinnable sheath Figure 1 is a diagram that shows the increase in the sheath fluid flow rate from zero (essentially a single-fluid process) to increased values. The as-prepared nanofibers of N1, N2, and N3, were evaluated in order to compare their morphology and drug-modified release profiles. filament-forming polymers, but also from little molecules [81] . Traditionally, coaxial electrospinning must have an electrospinnable sheath fluid for creating the core-sheath nanostructures. However, Yu et al. deviated from this concept to develop a series of modified, coaxial electrospinning processes [1] [2] [3] [4] [5] . Pure solvents, diluted polymer solutions without electrospinnability, phospholipids, and even nanosuspensions, are reported to act as a sheath working fluid to generate novel, functional nanofibers [1] [2] [3] [4] [5] . However, no studies were found where pure drug solutions were utilized as sheath-working fluids. Meanwhile, little efforts were paid to the influence of unspinnable sheath fluids on the formations of final nanostructures. Thus, Figure 1 is a diagram that shows the increase in the sheath fluid flow rate from zero (essentially a single-fluid process) to increased values. The as-prepared nanofibers of N1, N2, and N3, were evaluated in order to compare their morphology and drug-modified release profiles. To conduct a successful electrospinning process, the apparatus must have a suitable spinneret, which is regarded as the most important and innovative section in an electrospinning system [82] . Figure Figure 2b indicates that the inner capillary and the outer tube have a perfect common axis to form a concentric exit to guide the core and sheath working fluids into the electronic fields. To conduct a successful electrospinning process, the apparatus must have a suitable spinneret, which is regarded as the most important and innovative section in an electrospinning system [82] . Figure Figure 2b indicates that the inner capillary and the outer tube have a perfect common axis to form a concentric exit to guide the core and sheath working fluids into the electronic fields. filament-forming polymers, but also from little molecules [81] . Traditionally, coaxial electrospinning must have an electrospinnable sheath fluid for creating the core-sheath nanostructures. However, Yu et al. deviated from this concept to develop a series of modified, coaxial electrospinning processes [1] [2] [3] [4] [5] . Pure solvents, diluted polymer solutions without electrospinnability, phospholipids, and even nanosuspensions, are reported to act as a sheath working fluid to generate novel, functional nanofibers [1] [2] [3] [4] [5] . However, no studies were found where pure drug solutions were utilized as sheath-working fluids. Meanwhile, little efforts were paid to the influence of unspinnable sheath fluids on the formations of final nanostructures. Thus, Figure 1 is a diagram that shows the increase in the sheath fluid flow rate from zero (essentially a single-fluid process) to increased values. The as-prepared nanofibers of N1, N2, and N3, were evaluated in order to compare their morphology and drug-modified release profiles. To conduct a successful electrospinning process, the apparatus must have a suitable spinneret, which is regarded as the most important and innovative section in an electrospinning system [82] . Figure indicates that the inner capillary and the outer tube have a perfect common axis to form a concentric exit to guide the core and sheath working fluids into the electronic fields. The arrangement of the electrospinning system is shown in Figure 3a ,b. The syringe holding the core fluid can be directly inserted into the spinneret and fixed on a KDS100 pump, whereas another pump can drive the sheath-working fluid to the spinneret through an elastic silicon tube. The collector was placed directly under the concentric spinneret ( Figure 3a ). An alligator clip was directly connected with the inner capillary to convert the electrostatic energy into the working fluids, as shown in Figure 3b . The arrangement of the electrospinning system is shown in Figure 3a ,b. The syringe holding the core fluid can be directly inserted into the spinneret and fixed on a KDS100 pump, whereas another pump can drive the sheath-working fluid to the spinneret through an elastic silicon tube. The collector was placed directly under the concentric spinneret ( Figure 3a ). An alligator clip was directly connected with the inner capillary to convert the electrostatic energy into the working fluids, as shown in Figure 3b . During the electrospinning processes, the key point is the formation of a Taylor cone to initiate an electrospinning process [83] [84] [85] . Three different working processes were recorded using a digital camera, and are included in Figure 3c -e. Just as anticipated, the sheath drug solution had no electrospinnability. When a voltage of 18 kV was applied solely on the sheath fluid, a typical electrospraying process occurred (Figure 3c) . The collector had no precipitated solid particles due to a lower ACY concentration in its DMAc solution. Shown in Figure 3d is a typical Taylor cone during the single-fluid electrospinning process of core drug-polymer, co-dissolved fluid (i.e., the flow rate of sheath ACY solution was zero), through which the electrospun ACY-PAN composite nanofibers of N1 were prepared. Figure 3e is a digital picture of the compound Taylor cone during the modified coaxial electrospinning process for preparing the nanohybrids of N2. The red marker basic fuchsin clearly indicates that the core fluid was surrounded by the sheath solution. Meanwhile, during the working process, the sheath drug solution crawled along the surface of spinneret, which led to the precipitation of some drug particles on the surface of sheath tube, indicated by the arrow in Figure 3e . The During the electrospinning processes, the key point is the formation of a Taylor cone to initiate an electrospinning process [83] [84] [85] . Three different working processes were recorded using a digital camera, and are included in Figure 3c -e. Just as anticipated, the sheath drug solution had no electrospinnability. When a voltage of 18 kV was applied solely on the sheath fluid, a typical electrospraying process occurred (Figure 3c) . The collector had no precipitated solid particles due to a lower ACY concentration in its DMAc solution. Shown in Figure 3d is a typical Taylor cone during the single-fluid electrospinning process of core drug-polymer, co-dissolved fluid (i.e., the flow rate of sheath ACY solution was zero), through which the electrospun ACY-PAN composite nanofibers of N1 were prepared. Figure 3e is a digital picture of the compound Taylor cone during the modified coaxial electrospinning process for preparing the nanohybrids of N2. The red marker basic fuchsin clearly indicates that the core fluid was surrounded by the sheath solution. Meanwhile, during the working process, the sheath drug solution crawled along the surface of spinneret, which led to the precipitation of some drug particles on the surface of sheath tube, indicated by the arrow in Figure 3e . The preparation of nanofibers of N3 through the modified coaxial electrospinning showed a similar Taylor cone with nanofibers of N2. The FESEM images of the prepared nanofibers and their size distributions are concluded in Figure 4 . All the nanofibers have a fine linear morphology, and the undesired products such as spindles, beads, spindles-on-a-string or beads-on-a-string are seldom observed. This positive result should be attributed to the fine electrospinnability of the core working fluid. To further explore the inner structures of the electrospun nanofibers from different kinds of working processes, TEM was exploited to evaluate their structures. The results are shown in Figure 5 . Figure 5a ,b are images of nanofibers of N1, i.e., the electrospun nanocomposites. It is clear that the gray levels are homogeneous and gradually decrease from the fiber centers to the boundaries due to fiber thicknesses. The enlarged images in Figure 5b indicate that there are no separated ACY particles from the ACY-PAN composites during the electrospinning and later storage processes. In sharp contrast, both nanofibers of N2 and N3, have some particles on their surface, which are shown in Figure 5c ,d, respectively. In contrast, the recrystallized particles on nanofibers of N2 are larger than those on nanofibers of N3. The smaller sheath flow rate may result in a fast recrystallization of ACY molecules and the formation of particles with a large size. Shown in Figure 4a1 ,a2 are images of the electrospun composite nanofibers, of N1 under different magnifications. It is clear that the PAN-ACY composite nanofibers' surface is concave in many places, as shown in Figure 4a2 ; this is also reported in the literature [86] . These composite nanofibers have an estimated diameter of (760 ± 130) nm. However, when the drug solutions were explored as sheath-working fluids, the prepared nanofibers showed significant differences in the following aspects (Figure 4b1 ,b2 for nanofibers of N2; Figure 4c1 ,c2 for nanofibers of N3). (1) Many small nanoparticles were distributed on the surfaces of the nanofibers. These particles should be a result of the recrystallization of ACY molecules on the ACY-PAN surfaces. Additionally, simply because of the presence of these crystalline ACY particles, the resultant nanofibers can be termed as nanohybrids, i.e., a kind of hybrid of polymer-drug composites (core) and a crystalline drug (sheath). Meanwhile, the drug particles did not coat all of the drug-polymer surface, and thus the hybrids are called ACY-PAN at the ACY nanohybrids. and thus facilitate the even evaporation of solvents to form smooth nanofibers with a decreased size. To further explore the inner structures of the electrospun nanofibers from different kinds of working processes, TEM was exploited to evaluate their structures. The results are shown in Figure 5 . Figure 5a ,b are images of nanofibers of N1, i.e., the electrospun nanocomposites. It is clear that the gray levels are homogeneous and gradually decrease from the fiber centers to the boundaries due to fiber thicknesses. The enlarged images in Figure 5b indicate that there are no separated ACY particles from the ACY-PAN composites during the electrospinning and later storage processes. In sharp contrast, both nanofibers of N2 and N3, have some particles on their surface, which are shown in Figure 5c ,d, respectively. In contrast, the recrystallized particles on nanofibers of N2 are larger than those on nanofibers of N3. The smaller sheath flow rate may result in a fast recrystallization of ACY molecules and the formation of particles with a large size. To further disclose the physical state of ACY presented in the electrospun composites of N1, and the electrospun N2 and N3 hybrids of acyclovir-polyacrylonitrile at acyclovir, XRD patterns were achieved, and the results are shown in Figure 6 . The raw ACY powders, with a white color and smaller than 20 μm, have many sharp peaks in their patterns, initially suggesting a crystalline material. PAN powders have a sharp peak, suggesting that there are some orientations of PAN molecules in them. However, in the electrospun nanocomposites of ACY-PAN, all the ACY peaks in the patterns of its powders disappeared, and the sharp peaks in the patterns of PAN powders were greatly reduced. These phenomena suggest that ACY and PAN molecules formed molecule-molecule composites, and the original crystal nucleus and orientations were replaced by ACY-PAN amorphous composites. In contrast, some peaks can be still detected from the electrospun nanohybrids of N2 and N3. These peaks suggest that there are ACY crystalline particles presented on the electrospun nanofibers of N2 and N3, demonstrating that they are electrospun structural hybrids of ACY-PAN at ACY. To further disclose the physical state of ACY presented in the electrospun composites of N1, and the electrospun N2 and N3 hybrids of acyclovir-polyacrylonitrile at acyclovir, XRD patterns were achieved, and the results are shown in Figure 6 . The raw ACY powders, with a white color and smaller than 20 µm, have many sharp peaks in their patterns, initially suggesting a crystalline material. PAN powders have a sharp peak, suggesting that there are some orientations of PAN molecules in them. However, in the electrospun nanocomposites of ACY-PAN, all the ACY peaks in the patterns of its powders disappeared, and the sharp peaks in the patterns of PAN powders were greatly reduced. These phenomena suggest that ACY and PAN molecules formed molecule-molecule composites, and the original crystal nucleus and orientations were replaced by ACY-PAN amorphous composites. In contrast, some peaks can be still detected from the electrospun nanohybrids of N2 and N3. These peaks suggest that there are ACY crystalline particles presented on the electrospun nanofibers of N2 and N3, demonstrating that they are electrospun structural hybrids of ACY-PAN at ACY. The FTIR spectra of the drug, ACY; polymer, PAN; their composites of N1; and their nanohybrids of N2 and N3, are shown in Figure 7 . The wavenumber of 2243 cm −1 indicates the presence of -C≡N groups, which is a characteristically functional group of PAN molecules. In PAN powders, there are often residues left during the synthesis processes, in which there are some -C=O groups, and thus there is a sharp peak at 1737 cm −1 . In the FTIR spectra of ACY powders, the sharp peak at 1695 cm −1 indicates the -C=O group in the ACY molecules (Figure 7) , and there are many sharp peaks in its fingerprint region. In comparison, there are three changes in the spectra of electrospun nanocomposites of ACY and PAN: (1) the sharp peaks in the finger region of ACY reduced greatly and even disappeared; (2) the sharp peak at 1695 cm −1 is not clear; (3) there was a red shift from 1737 cm −1 to 1721 cm −1 for the PAN's residues. These changes verified that PAN and ACY formed molecular composites through secondary interactions such as hydrogen bonding, electrostatic interactions and hydrophobic interactions, which could also be deduced from molecular structures (Figure 7) . Compared with the spectra of electrospun nanocomposites of N1, the main differences present in the spectra of electrospun nanohybrids of N2 and N3, include these phenomena. One phenomenon is the height increase in the sharp peak at 1695 cm −1 , and the other is the peaks in the finger region. These differences demonstrate that the electrospun nanofibers of N2 and N3, are a hybrid of crystalline ACY powders and amorphous ACY-PAN composites. The more drug that is loaded on the sheaths of amorphous PAN-ACY nanofibers, the stronger the peaks at 1695 cm −1 , and the singer region shows a clear result from the comparison of nanohybrids of N2 and N3. The FTIR spectra of the drug, ACY; polymer, PAN; their composites of N1; and their nanohybrids of N2 and N3, are shown in Figure 7 . The wavenumber of 2243 cm −1 indicates the presence of -C≡N groups, which is a characteristically functional group of PAN molecules. In PAN powders, there are often residues left during the synthesis processes, in which there are some -C=O groups, and thus there is a sharp peak at 1737 cm −1 . In the FTIR spectra of ACY powders, the sharp peak at 1695 cm −1 indicates the -C=O group in the ACY molecules (Figure 7) , and there are many sharp peaks in its fingerprint region. In comparison, there are three changes in the spectra of electrospun nanocomposites of ACY and PAN: (1) the sharp peaks in the finger region of ACY reduced greatly and even disappeared; (2) the sharp peak at 1695 cm −1 is not clear; (3) there was a red shift from 1737 cm −1 to 1721 cm −1 for the PAN's residues. These changes verified that PAN and ACY formed molecular composites through secondary interactions such as hydrogen bonding, electrostatic interactions and hydrophobic interactions, which could also be deduced from molecular structures (Figure 7) . Compared with the spectra of electrospun nanocomposites of N1, the main differences present in the spectra of electrospun nanohybrids of N2 and N3, include these phenomena. One phenomenon is the height increase in the sharp peak at 1695 cm −1 , and the other is the peaks in the finger region. These differences demonstrate that the electrospun nanofibers of N2 and N3, are a hybrid of crystalline ACY powders and amorphous ACY-PAN composites. The more drug that is loaded on the sheaths of amorphous PAN-ACY nanofibers, the stronger the peaks at 1695 cm −1 , and the singer region shows a clear result from the comparison of nanohybrids of N2 and N3. The measured drug loadings in electrospun nanofibers of N1, N2, and N3 are 17.1 ± 0.4%, 23.9 ± 0.4%, and 30.2 ± 0.5%, respectively. The calculated drug loadings according to the experimental conditions are 16.7%, 24.1%, and 29.9%, respectively. Thus, the drug encapsulation efficiency (EE, %) are 102.4%, 99.2%, and 101.0%, respectively. The results suggest that there is no drug loss during the electrospinning processes, regardless of the numbers of working fluids and implementation formats. The electrospinning process is essentially a physical drying process and the drug, ACY, has no volatile and sublimable properties, and thus it is just as anticipated that all the drug dissolved in the working fluids is encapsulated in the resultant nanofibers. The ACY release profiles from the three kinds of electrospun nanofibers are included in Figure 8a . All the nanofibers can provide an extended release time period of over 16 h. However, significant differences can be discerned after further treating these data. An enlarged image of the first 2 h of initial release profiles is shown in Figure 8b . In the first hour, an accumulative release of 30.8%, 42.3%, and 57.1% was measured for nanofibers of N1, N2 and N3, respectively. The measured drug loadings in electrospun nanofibers of N1, N2, and N3 are 17.1 ± 0.4%, 23.9 ± 0.4%, and 30.2 ± 0.5%, respectively. The calculated drug loadings according to the experimental conditions are 16.7%, 24.1%, and 29.9%, respectively. Thus, the drug encapsulation efficiency (EE, %) are 102.4%, 99.2%, and 101.0%, respectively. The results suggest that there is no drug loss during the electrospinning processes, regardless of the numbers of working fluids and implementation formats. The electrospinning process is essentially a physical drying process and the drug, ACY, has no volatile and sublimable properties, and thus it is just as anticipated that all the drug dissolved in the working fluids is encapsulated in the resultant nanofibers. The ACY release profiles from the three kinds of electrospun nanofibers are included in Figure 8a . All the nanofibers can provide an extended release time period of over 16 h. However, significant differences can be discerned after further treating these data. An enlarged image of the first 2 h of initial release profiles is shown in Figure 8b . In the first hour, an accumulative release of 30.8%, 42.3%, and 57.1% was measured for nanofibers of N1, N2 and N3, respectively. The 30.8% release at the first hour from the electrospun ACY-PAN nanocomposites represents a typical initial burst release, which is a negative phenomenon in the drugsustained release profile. This is because the initial burst release is uncontrollable. The reasons for this are attributed to a homogeneous distribution of the drug all over the polymeric matrix, a large surface area of the nanofibers, and either a short distance or no distance for the drug molecules solidified on the surface of nanofibers to dissolve into the bulk dissolution media. As for the electrospun nanohybrids of N2 and N3, the theoretical cargoes of drug on the sheath can be calculated according to the experimental conditions and Equation (2), i.e., 37.0% and 53.0%, respectively. The detected amounts released are 42.3% and 57.1%, respectively. These data mean that (42.3% − 37.0%) = 5.3% and (57.1% − 53.0%) = 4.1% deviate from the designed values. These smaller deviations suggest that the electrospun nanohybrids are preferable for developing precision medicine and personalized medical products. To disclose the mechanisms from which the electrospun nanofibers modified the drug release behaviors, both zero-order and Peppas equations are explored to treat the in vitro dissolution data. The results achieved from the zero-order kinetic equation are shown in Figure 8c 0.9828), respectively (where Q and t denote the accumulative release amount as a percentage and the release time period in hours, respectively). From a comparison of their correlation coefficients, it is clear that the electrospun nanohybrids of N2 and N3 exhibited a better performance than the nanocomposites of N1 in modifying the ACY molecules release in a zero-order format after the initial first hour release. The regressed Peppas equations [87] of the electrospun nanofibers are included in Figure 8d . For nanofibers of N1, N2 and N3 (from 1 h to 16 h), the equations are LogQ1 = 1.56 + 0.40t (R = 0.9548), LogQ2 = 1.63 + 0.29t (R = 0.9997) and LogQ3 = 1.75 + 0.19t (R = 0.9968), respectively. The excipients of electrospun nanofibers of N1, N2 and N3 are 0.40, 0.29, and 0.19 (all smaller than the critical value of 0.45, which is often utilized to judge an erosion or a diffusion mechanism), respectively, suggesting that the ACY molecules freed to the dissolution media from the PAN matrix were solely controlled by the Fickan diffusion mechanism. This was expected because the PAN molecules neither dissolved into The 30.8% release at the first hour from the electrospun ACY-PAN nanocomposites represents a typical initial burst release, which is a negative phenomenon in the drugsustained release profile. This is because the initial burst release is uncontrollable. The reasons for this are attributed to a homogeneous distribution of the drug all over the polymeric matrix, a large surface area of the nanofibers, and either a short distance or no distance for the drug molecules solidified on the surface of nanofibers to dissolve into the bulk dissolution media. As for the electrospun nanohybrids of N2 and N3, the theoretical cargoes of drug on the sheath can be calculated according to the experimental conditions and Equation (2), i.e., 37.0% and 53.0%, respectively. The detected amounts released are 42.3% and 57.1%, respectively. These data mean that (42.3% − 37.0%) = 5.3% and (57.1% − 53.0%) = 4.1% deviate from the designed values. These smaller deviations suggest that the electrospun nanohybrids are preferable for developing precision medicine and personalized medical products. To disclose the mechanisms from which the electrospun nanofibers modified the drug release behaviors, both zero-order and Peppas equations are explored to treat the in vitro dissolution data. The results achieved from the zero-order kinetic equation are shown in Figure 8c . For nanofibers of N1, N2, and N3 (from 1 h to 16 h), the equations are Q 1 = 45.26 + 3.84t (R = 0.8691), Q 2 = 45.93 + 3.36t (R = 0.9688) and Q 3 = 58.76 + 2.61t (R = 0.9828), respectively (where Q and t denote the accumulative release amount as a percentage and the release time period in hours, respectively). From a comparison of their correlation coefficients, it is clear that the electrospun nanohybrids of N2 and N3 exhibited a better performance than the nanocomposites of N1 in modifying the ACY molecules release in a zero-order format after the initial first hour release. The regressed Peppas equations [87] of the electrospun nanofibers are included in Figure 8d . For nanofibers of N1, N2 and N3 (from 1 h to 16 h), the equations are LogQ 1 = 1.56 + 0.40t (R = 0.9548), LogQ 2 = 1.63 + 0.29t (R = 0.9997) and LogQ 3 = 1.75 + 0.19t (R = 0.9968), respectively. The excipients of electrospun nanofibers of N1, N2 and N3 are 0.40, 0.29, and 0.19 (all smaller than the critical value of 0.45, which is often utilized to judge an erosion or a diffusion mechanism), respectively, suggesting that the ACY molecules freed to the dissolution media from the PAN matrix were solely controlled by the Fickan diffusion mechanism. This was expected because the PAN molecules neither dissolved into water nor degraded over time in the dissolution media. Additionally, ACY is a typical poorly water-soluble drug. Compared with traditional strategies for resolving the important issue of the dissolution and delivery of poorly water-soluble drugs, such as drug nanocrystals, drug-polymer solid dispersions, homogeneous drug composites, and drug-polymer conjugates [88, 89] , the reported nanohybrids demonstrate a new way of combining drugs and polymers, and, correspondingly, provide an alternative way of modifying the release profiles of poorly water-soluble drugs. In the present study, a modified coaxial electrospinning was carried out to prepare two sorts of ACY-PAN at the ACY nanohybrids. An electrospun ACY-PAN nanocomposite was prepared using a single-fluid blending process for comparison. FESEM measurements demonstrated that all of the nanohybrids and nanocomposites presented in a linear morphology without beads or spindles on the string. TEM observations showed that the nanohybrids had no wrinkles and occurred on the composite nanofibers N1, but there are many separated ACY particles. XRD results verified that these particles were crystalline nanoparticles of ACY, and FTIR spectra verified that the drug ACY and the polymer PAN have a good compatibility. In vitro dissolution tests disclosed that the electrospun ACY-PAN at the ACY nanohybrids of N2 and N3 from the modified coaxial showed a better performance in modifying the drug release profiles, compared to the electrospun ACY-PAN nanocomposites of N1, which mainly presented in the following three aspects. One aspect is that the initial release amount is more accurately and intentionally controlled. The second is that the sustained release in the second step is nearer to the zero-order kinetic Encapsulation of pharmaceutical and nutraceutical active ingredients using electrospinning processes Recent applications of electrical, centrifugal, and pressurised emerging technologies for fibrous structure engineering in drug delivery, regenerative medicine and theranostics Liquisolid technology: A state-of-the-art review on the current state, challenges, new and emerging technologies for next generation Drug delivery applications of core-sheath nanofibers prepared by coaxial electrospinning: A Review Preface-bettering drug delivery knowledge from pharmaceutical techniques and excipients Electrospun transdermal patch for contraceptive hormone delivery Bioactivity comparison of electrospun PCL mats and liver extracellular matrix as scaffolds for HepG2 cells Electrospun Doxorubicin-loaded PEO/PCL core/sheath nanofibers for chemopreventive action against breast cancer cells Review of fiber-based threedimensional printing for applications ranging from nanoscale nanoparticle alignment to macroscale patterning Cellulose nanofibers improve the performance of retrograded starch/pectin microparticles for colon-specific delivery of 5-ASA Fabrication of tri-layered electrospun polycaprolactone mats with improved sustained drug release profile A new nanocomposite packaging based on lasis-generated agnps for the preservation of apple juice Development of time-pH indicator nanofibers from natural pigments: An emerging processing technology to monitor the quality of foods Electrospun AgNPs-polylactate nanofibers and their antimicrobial applications Effect of solution properties and operating parameters on needleless electrospinning of poly (ethylene oxide) nanofibers loaded with bovine serum albumin Electrosprayed ultra-thin coating of ethyl cellulose on drug nanoparticles for improved sustained release Mercaptopurine-loaded sandwiched tri-layered composed of electrospun polycaprolactone/poly (Methyl methacrylate) nanofibrous scaffolds as anticancer carrier with antimicrobial and antibiotic features: Sandwich configuration nanofibers, release study and in vitro bioevaluation tests Bioactive sambong oil-loaded electrospun cellulose acetate nanofibers: Preparation, characterization, and in-vitro biocompatibility Shellac gum/carrageenan alginate-based core-shell systems containing peppermint essential oil formulated by mixture design approach Orodispersible membranes from a modified coaxial electrospinning for fast dissolution of diclofenac sodium Novel 5-flurouracil-embedded non-woven PVA-PVP electrospun nanofibers with enhanced anti-cancer efficacy: Formulation, evaluation and in vitro anti-cancer activity N-halamine-decorated electrospun polyacrylonitrile nanofibrous membranes: Characterization and antimicrobial properties Synergistic effect of sericin and keratin in gelatin based nanofibers for in vitro applications Formulation of extended-release beads of lamotrigine based on alginate and cassia fistula seed gum by QbD approach Multifunctional fabrics finished using electrosprayed hybrid Janus particles containing nanocatalysts Development of sustained release oseltamivir phosphate dry powder inhaler: In-vitro characterization and in-vivo toxicological studies Engineering of nanospheres dispersed microneedle system for antihypertensive action In-vitro release evaluation of growth hormone from an injectable in-situ forming gel using PCL-PEG-PCL thermosensitive triblock Comparing the wound healing effect of a controlled release wound dressing containing curcumin/ciprofloxacin and simvastatin/ciprofloxacin in a rat model: A preclinical study Electrosprayed hydrophilic nanocomposites coated with shellac for colon-specific delayed drug delivery Electrospun Janus beads-on-a-string structures for different types of controlled release profiles of double drugs Dual release model to evaluate dissolution profiles from swellable drug polyelectrolyte matrices Preparation and physicochemical characterization of a diclofenac sodium-dual layer polyvinyl alcohol patch Development and evaluation of orodispersible tablets containing ketoprofen Electrospun orodispersible films of isoniazid for pediatric tuberculosis treatment New orodispersible mini tablets of enalapril maleate by direct compression for pediatric patients Carbon nanotubes: An emerging drug delivery carrier in cancer therapeutics On-line dissolution analysis of multiple drugs encapsulated in electrospun nanofibers Nanofibrous polydioxanone depots for prolonged intraperitoneal paclitaxel delivery Fabrication and characterization of electrospun nanofibers for the modified release of the chronobiotic hormone melatonin Endosomal pH-responsive Fe-based hyaluronate nanoparticles for doxorubicin delivery Electrospun polylactic acid/sulfadiazine sodium/proteinase nanofibers and their applications in treating frostbite The drug release kinetics and anticancer activity of the GO/PVA-curcumin nanostructures: The effects of the preparation method and the GO amount Octadecyltrichlorosilane incorporated alginate micro-granules as sustained-release carriers for small hydrophilic molecules The effect of drug heterogeneous distributions within core-sheath nanostructures on its sustained release profiles Electrospun nanofibrous scaffolds: Review of current progress in the properties and manufacturing process, and possible applications for COVID-19 Preparation and characterization of electrospun double-layered nanocomposites membranes as a carrier for Centella asiatica (L.) Electrospun Janus zein-PVP nanofibers provide a two-stage controlled release of poorly water-soluble drugs Dual-stage release of ketoprofen from electrosprayed core-shell hybrid polyvinyl pyrrolidone/ethyl cellolose nanoparticles Promising polymeric drug carriers for local delivery: The case of in situ gels Delivery and anti-psoriatic effect of silibinin-loaded polymeric micelles: An experimental study in the psoriatic skin model Inulin as a delivery vehicle for targeting colon-specific cancer Drug delivery polymer systems for ophthalmic administration of anti-viral agents Gallic acid/2-hydroxypropyl-β-cyclodextrin inclusion complexes electrospun nanofibrous webs: Fast dissolution, improved aqueous solubility and antioxidant property of gallic acid Alginate as promising natural polymer for pharmaceutical, food, and biomedical applications hydroxybutyrate)-multiwalled carbon nanotubes electrospun scaffolds modified with curcumin A novel approach to studying the kinetics of release of alaptide from poly-εcaprolactone nanofibers Ethyl cellulose coated sustained release aspirin spherules for treating COVID-19: DOE led rapid optimization using arbitrary interface; applicable for emergency situations Electrospun medicated nanofibers for wound healing High efficiency, low resistance and high temperature resistance PTFE porous fibrous membrane for air filtration Functional electrospun nanocomposites for efficient oxygen reduction reaction Nanofabrication of Janus fibers through side-by-side electrospinning-A mini review Fabrication and photocatalytic properties of electrospun Fe-doped TiO 2 nanofibers using polyvinyl pyrrolidone precursors The optimization of alternating current electrospun PA6 solutions using a visual analysis system A rotary spinneret for high output of electrospun fibers with bimodal distribution Bamboo charcoal/poly(L-lactide) fiber webs prepared using laser-heated melt electrospinning Application of hot melt extrusion technology in the development of abuse-deterrent formulations: An overview Electrospun multiple-chamber nanostructure and its potential self-healing applications Fast dissolution electrospun medicated nanofibers for effective delivery of poorly water-soluble drugs Core-shell structured antimicrobial nanofiber dressings containing herbal extract and antibiotics combination for the prevention of biofilms and promotion of cutaneous wound healing Synthesis of rifaximin loaded chitosan-alginate core-shell nanoparticles (Rif@CS/Alg-NPs) for antibacterial applications Porous and hydrophobic graphene-based core-shell sponges for efficient removal of water contaminants An overview of chitosan nanofibers and their applications in the drug delivery process Electrospun PVP-core/PHBV-shell nanofibers to eliminate tailing off for an improved sustained release of curcumin New oral coaxial nanofibers for gadodiamideprospective intestinal magnetic resonance imaging and theranostic Pseudoboehmite as a drug delivery system for acyclovir Pharmacokinetic and pharmacodynamic studies of nifedipine loaded microspheres for the treatment of hypertension Electrospun tri-layer nanodepots for sustained release of acyclovir Novel drug delivery systems based on triaxial electrospinning based nanofibers Modified tri-axial electrospun functional core-shell nanofibrous membranes for natural photodegradation of antibiotics Engineered spindles of little molecules around electrospun nanofibers for biphasic drug release Energy-saving electrospinning with a concentric Teflon-core rod spinneret to create medicated nanofibers Engineering the electrospinning of MWCNTs/epoxy nanofiber scaffolds to enhance physical and mechanical properties of CFRPs Electrospun magnetic polyacrylonitrile-GO hybrid nanofibers for removing Cr(VI) from water Method for production of aligned nanofibers and fiber elasticity measurement An explicit correlation between surface functionality, wettability, and leukocyte removal by electrospun filter media Analysis of Fickian and non-Fickian drug release from polymers Preface-striding into nano drug delivery Comparisons of antibacterial performances between electrospun polymer@drug nanohybrids with drug-polymer nanocomposites Informed Consent Statement: Not applicable. The data supporting the fifindings of this manuscript are available from the corresponding authors upon reasonable request. The authors declare no conflict of interest.