key: cord-0028650-g5suho54 authors: Drobyazko, Svetlana; Hilorme, Tetiana title: Methods for evaluating technical innovations in the implementation of energy-saving measures in enterprises date: 2022-03-04 journal: MethodsX DOI: 10.1016/j.mex.2022.101658 sha: a65160cc5286e7515aa6c95558337394761986c1 doc_id: 28650 cord_uid: g5suho54 The method of calculating the cost of implementing the system of drying of fuel by gases for reduction of expenses of fuel for the TPP-210A boiler unit is proposed. This method allows to determine changes in the technical parameters of the four options for the use of fuel for the unit: normal fuel, without drying, with drying in a closed system, and with drying in an open system (the last 3 options involve degraded fuel). Processed fuel requirement will decrease by 14 %. Project economic efficiency is 0.3 US dollars/US dollars. The project payback period is 3.33 years. Program (Project) Evaluation and Review Technique (PERT) was used as the data collection methodology. The network schedule of the planning process and determination of its design parameters of the energy-saving project development are built. As an additional method for the collection of primary data to calculate the cost, the primary data collection tool ‘1C Enterprise’ software product was used. • To determine the cost of the project, the methodology for estimating the implementation of the project of the gas fuel drying system based on the determination of capital costs and technological capabilities of technical equipment is improved; • It is proposed to use the method of network planning and management in the system of development of energy-saving projects as it allows to determine the design parameters to increase the efficiency of research activities; • This methodology for estimating the technical and economic calculation of the implementation of the project of the gas fuel drying system for cost reduction may be of interest to industrial enterprises and thermal power plants that use steam boilers. The method of calculating the cost of implementing the system of drying of fuel by gases for reduction of expenses of fuel for the TPP-210A boiler unit is proposed. This method allows to determine changes in the technical parameters of the four options for the use of fuel for the unit: normal fuel, without drying, with drying in a closed system, and with drying in an open system (the last 3 options involve degraded fuel). Processed fuel requirement will decrease by 14 %. Project economic efficiency is 0.3 US dollars/US dollars. The project payback period is 3.33 years. Program (Project) Evaluation and Review Technique (PERT) was used as the data collection methodology. The network schedule of the planning process and determination of its design parameters of the energy-saving project development are built. As an additional method for the collection of primary data to calculate the cost, the primary data collection tool '1C Enterprise' software product was used. • To determine the cost of the project, the methodology for estimating the implementation of the project of the gas fuel drying system based on the determination of capital costs and technological capabilities of technical equipment is improved; • It is proposed to use the method of network planning and management in the system of development of energy-saving projects as it allows to determine the design parameters to increase the efficiency of research activities; • This methodology for estimating the technical and economic calculation of the implementation of the project of the gas fuel drying system for cost reduction may be of interest to industrial enterprises and thermal power plants that use steam boilers. When implementing energy-saving measures, the appropriate methodology is considered, which has the following sections [1] : preamble (summary, goals (objectives)); technical and economic characteristics of the basic energy scheme; measures to improve the management of this energy scheme; calculation of capital investments for technical re-equipment of the projected energy scheme; calculation of savings in current energy system costs; calculation of the energy system operating costs; calculation of prime cost reduction; determining the effectiveness of the suggested measures; and calculation of savings from the reduction of payments for the environmental intervention of an enterprise. The preamble provides a brief description of the problems to be solved when designing the energy scheme of energy-saving measures, the scheme of technical and economic calculations, and defines the expected results to be obtained after the implementation of organizational and technical measures of the project. The technical and economic characteristics of the basic energy scheme provide a general description of the technological object and the energy system serving it. The scheme of the organizational structure of the economic entity is defined in conjunction with the energy system. Additionally, it is necessary to provide technical (capacity, consumption, costs, losses, etc.) and economic (book value) characteristics of the energy system; calculation of the cost of energy produced (consumed) by the energy system; effective operating time; staff salaries; the volume of output; calculation of the prime cost of products; prices for products and energy resources; and indicators that characterize the operation of this energy system [2] . Measures to improve the management of the energy scheme. Based on the results of the analysis of the operation of the energy system, identification of shortcomings in its work, as well as information obtained in the process of scientific research suggestions are made regarding improvement of the existing energy system for energy saving. Technical and economic calculation of the implementation of the project of the system of fuel drying with gases for reduction of fuel consumption To increase fuel use efficiency and the efficiency of the boiler, it is suggested to install a system of fuel drying with exhaust gases of the technological process [3] . These changes will improve the operation of basic process equipment and fuel specifications. The specifications of the TPP-210A boiler unit after modernization are given in Table 1 . Calculation of capital investments for technical re-equipment of the designed energy system. Capital investments in re-equipment of the designed energy system consist of the cost of energy equipment and energy transmission means (power lines, pipelines, etc.). The cost of buildings (if provided in the project) required to accommodate the central control panel of the energy system is calculated according to the volume of the design size of the building and the average cost per 1m3 of the building according to rules and regulations or the actual cost of construction [4] . The cost of energy equipment, computers, and so on is determined based on the specifications according to the current price lists. The costs of transportation, installation, commissioning, spare parts, and other costs are also considered. In addition, it is necessary to consider the cost of developing design documentation [5] . ' After the introduction of the fuel drying system using process exhaust gases, the output in volume terms will not change. However, the need for process fuel will decrease by 14 %. Consequently, the prime cost of production will decrease. To install burners of the selected type, it is necessary to dismantle the burners that were installed earlier. The total amount of capital investments for technical re-equipment of the projected energy system can be calculated as per Eq. 1 : where К 1 is capital expenditures for the construction of buildings, dollars; К 2 is capital expenditures for power equipment, dollars; К 3 is capital costs for installation work (accepted according to actual data or 15-20 % of К 1 + К 2 ), dollars; К 4 is overhead (transport, preservation, spare parts, etc.) accepted at increased rates (5 %) of the cost of equipment, dollars; К 5 is capital costs for the When it is not planned to build a new building, the general cost estimate for power equipment is given in Table 2 . Thus, the total cost of capital investments for the project implementation is 201,657.00 US dollars. The calculation of savings in current costs of the power system is determined according to the cost structure. The calculation of the change in costs related to the use of raw materials is determined for each type separately by Eq. 2: where E st is the annual cost savings for raw materials or supplies, US dollars; N 1 , N 2 is the rate of consumption of raw materials or materials per unit of production before and after the organizational and technical measures, respectively, natural units; P st is the price of raw materials or supplies, US dollars/natural units; and Q is production output during the year after the introduction of organizational and technical measures, natural units. Changes in the costs related to the use of raw materials and supplies are not provided for. Calculation of changes in costs related to the use of fuel, steam, gas, water and electricity. Cost savings related to fuel use are determined by Eq. 3: where Е fuel is annual fuel savings, US dollars; N 1 and N 2 are fuel consumption rate per unit time, before and after organizational and technical measures, respectively, natural units/hour; P fuel is fuel price, US dollars/natural units; and T ef is effective operating time of the equipment during the year, hours. The effective worktime fund of the equipment is determined by Eq. 4 : where T 1 is the duration of the operating shift, hours; n 1 is number of operating shifts, units; T 2 is calendar time fund, hours; T 3 is duration of planned and preventive repairs of equipment, hours; and T 4 is duration of equipment downtime, hours. The mode of operation of the basic enterprise is continuous in three shifts lasting 8 hours, the effective worktime fund of equipment is defined by Eq. 4 . After the project implementation, the fuel (thermal coal) consumption will be reduced from 1283,213 t/hour to 1146,946 t/hour. Calculation of operating costs for the energy system. Additional costs related to the operation of the energy system consist of additional depreciation deductions ( В а ). The calculation of the depreciation amount also considers the additional capital costs related to the implementation of measures. Thus, the total annual amount of additional costs В is obtained in Eq. 5: Depreciation costs ( В а ) are calculated based on data on the average annual value of fixed assets (FA) of a certain group (F і ) and the depreciation rate established for this group ( Н аі ) using Eq. 6: where F і is the average annual value of fixed assets of a certain group, US dollars; Н аі is depreciation rate of the corresponding i -th group of fixed assets of an enterprise, percentage; and і -th group of fixed assets of an enterprise. The depreciation rate is determined by the straight-line method using Eq. 7 : where T oper is the useful life (operation) of fixed assets in years. The annual amount of depreciation (A) is equal to the amount of depreciation of all groups of fixed assets according to Eq. 8 : According to Table 2 , the expenses for power equipment (group 4 of fixed assets) is equal to 201,657 US dollars. The calculation of depreciation deductions is given in Table 3 . The calculation of the depreciation amount also considers the additional capital costs related to the implementation of measures. Thus, the total annual amount of additional costs В is obtained: В = 40,3N31.4 US dollars/year Economic efficiency is determined by the ratio of the result (effect) to costs. The result is the profit, which is determined as follows: R&D profit = 26,787 US dollars -20,605 US dollars = 6,181 US dollars. Then the project economic efficiency = result/costs = 6,181/20,605 = 0.3 US dollars/US dollars. The project payback period is determined as follows: 20,605/6,181 = 3.33 years. As noted above, the sufficiency of the payback period is determined by the investor. Determining the parameters of the organization of research work. The organization of research work has the following elements: patent search; analytical literature review; and experimental part, which includes determining the optimal conditions for the experiment [6] . For rational use of time during research work, the method of network planning and management was used, which is based on the estimation of parameters of the network schedule. By estimating the full paths on the graph, the total duration of research work is determined. For this purpose, the scheduled plan of research work given in Table 4 is used. Based on the listed works and sequence of their execution, the network schedule ( Fig. 1 ) is built based on which the critical path is determined using tabular and graphic methods. This is the path that has maximum effectiveness. Source: Research calculations. The calculation of the duration of all possible paths is given in Table 5 . L 1 is the critical path. Therefore, the duration of the critical path of research work is 62 days. We determine the parameters of the network schedule using Eq. 9 : t i j ear ly star t = t i early date (9) where t ij early start is characterized by the duration of the critical path from the initial event to the start of this work; t i early date is the early date of the і -th event determined by the duration of the critical path from the initial event to the і -th event. It takes into account that the initial event takes place at zero time. This means that the early start of the і -th event is equal to the early start of the work і j ( Table 5 ). The early end of the work is determined by the duration of the critical path from the initial event to the end of the work using Eq. 10: where t ij early end means early end; t i early date is the late date of the j-th event. This is a period that will not delay the implementation of the final event or disrupt the general deadlines. The indicator of late date of the j-th event is calculated using Eq. 11 : where t j late start is the late start of work. This is a period that will not delay the implementation of the final event or disrupt the general deadlines. The calculation of the late start of work is based on Eq. 12 : where t ij late end is late end of work (t ij late end = t i late date is the latest allowable end of work); Р і is the time reserve, which is the difference between t i late date and t i early date . There are full and free time reserves. Full reserve of work time ( Р ij full time ), which shows how much it is possible to increase the duration of work, so that the maximum full path that passes through it, not exceeding the duration of the critical path ( Eq. 13 ): where Р ij free time is a free reserve of work time showing that part of the full reserve, which can be used only for this work, without changing the early dates of subsequent works ( Eq. 14 ): The calculation of network schedule parameters is given in Table 6 . The calculation of the results of the early and late start of events, as well as time reserves, is given in Table 7 . After planning the period of research work, it is necessary to calculate the cost estimate for the study. The cost estimate for the study includes the following [6] : costs of raw materials and supplies; the costs of wages of staff engaged in research and social security contributions; energy costs; equipment depreciation costs; and overhead costs. It is necessary to determine the economic constraints of the calculations. Thus, tax legislation changes affect the definition of depreciation methods and groups of fixed assets; taxation of wages and other expenses. If a preferential regime for energy-saving projects as an energy security measure is in place in a country, it is necessary to consider tax benefits and preferential regimes. Additionally, Table 6 Time parameters of the network schedule of research work, days. No. i -j 1 0 -1 1 0 1 0 1 0 0 2 1-2 2 1 3 1 3 0 0 3 2-3 20 3 23 3 23 0 0 4 3-4 2 23 25 23 25 0 0 5 3-6 1 23 24 24 25 1 1 the presence of a minimum wage in the country is another limiting factor. If the level of the minimum wage increases, the expenses for project payments grow accordingly thereby increasing the total prime cost. Apart from direct factors, indirect factors also, particularly changes in the inflation index, also influence the prime cost. The effectiveness of research work is determined by the correctly chosen area of work and economic costs. When performing research work to increase its effectiveness, it is necessary to properly plan and manage the process. Among modern methods of scientific planning and management, the method of network planning and management (NPM) has become the most widespread [7] . One of the main steps in using the method of NPM is to build a network model -a schedule of the planning process -and determine its design parameters. An example of the organization of joint work of agents is 'IBM Lotus Notes' of 'IBM Lotus Domino', which can plan and work with e-mail and is analogous to 'Outlook'. 'IBM Lotus Sametime' supports web conferencing and mobile networking. 'IBM Lotus Quicker' is designed for joint work of staff inside and outside the enterprise, and 'Lotus Connections' enables people to work together on joint projects. The organization of a study has the following elements: patent search; analytical literature review; and experimental part, which includes determining the optimal conditions for the experiment. For the rational use of time during research work, the method of network planning and management was used, based on the estimation of parameters of the network schedule. According to the assessment of complete paths, the graph determines the total duration of research work. One of the limitation of the proposed study is based on the principle of Ceteris paribus. This means that it is necessary that the economic interests of alpha-stakeholders in the implementation of alternative projects for indoor climate systems are the same. Alpha stakeholders form their requirements per the goals and motivations and influence the project based on their interests, professional competencies and degree of involvement in its implementation. The implementation of key requirements based on a basic approach can be guaranteed by combining traditional development with the creation of new attributes of its key element, the energy system. It is suggested to consider the expected effects of the project depending on the group of stakeholders: energy companies, end consumers, regulators and the state and society as a whole. It is necessary to note the following specifics of the requirements of the considered groups of stakeholders. Firstly, group 2 ('State') and group 3 ('Consumers'), in addition to the requirements for the state of the energy system of the country, have the corresponding requirements/expected effects for group 1 ('Energy companies'). This is because energy companies provide energy services to other groups of stakeholders. Secondly, group 1 ('Energy Companies') and group 2 ('State') have the following common requirements/expected effects: reduction of electricity losses and improvement of energy system management processes. It is the reduction of electricity losses that forms the expected profits of energy companies, and for the state, this parameter makes it possible to build an energyefficient society. Improvement of energy system management processes satisfies the condition for the development of power systems from the standpoint of these groups of stakeholders. Thirdly, the requirement regarding the 'possibility to sell electricity on the market' applies only to the population as a subgroup of end consumers. To offset possible limitations and violations of the balance of interests, competencies and the degree of involvement of project agents, it is important to note some recommendations for its implementation [8] : 1) The built alternative option allows making decisions on reducing the use of natural gas. This is possible due to: the introduction of the latest energy-saving technologies used to reduce the energy consumption of production and increase the competitiveness of products; carrying out engineering and technical, scientifically implemented measures. 2) Under the current conditions of world economic development, industrial enterprises implement an optimal strategy based on energy saving and consider energy efficiency as an important component of innovative industrial development. 3) Volumes and the range of applications of renewable energy sources, which will partially replace natural gas, are growing. The authors declare no conflict of interest. Modeling of Prospects for the Development of Enterprise energy supply system design management based on renewable energy sources Strategic policy of companies in the area of social responsibility: Covid-19 challenges Vision 2025: Education Excellence and Management of Innovations through Sustainable Economic Competitive Advantage Decision making model of introducing energy-saving technologies based on the analytic hierarchy process Assessment of energy sustainability and development of companies based on cognitive modeling Innovative model of economic behavior of agents in the sphere of energy conservation Substantiating the criteria of choosing project solutions for climate control systems based on renewable energy sources This research was conducted within the framework of the scientific and research project 'Peculiarities of building and design consideration of energy-active barrier as a means of improving building energy efficiency', listed under the state registration number 0109U0 0 0157 and carried out in the scientific research institute of power at the Oles Honchar Dnipro National University [8] .The authors of the paper would like to extend their acknowledgement and gratitude to their colleagues for providing vital information in the course of calculations for the efficiency of the energy- Supplementary material associated with this article can be found, in the online version, at doi: 10.1016/j.mex.2022.101658 .